T6051 13s11 Combustion
User Manual: T6051
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257 Controllers and Programmers We’ve expanded our product offering to include a broad range of combustion solutions, industrial burners, and burner controls. Lesman is now a Honeywell Combustion Solutions Distributor. We can provide you with quick delivery, factory support, and up-to-date information on Honeywell flame safeguard, burner controls, and accessories. Lesman is also now an authorized distributor for Maxon valves and industrial burners, providing you a complete burner solution. With the increased focus on emissions control, we’ve teamed up with vendors that have solutions to reduce NOx and environmental pollutants. If you’re looking for an analyzer we don’t carry, our partners at RAECO can help you out. Fireye Flame Monitor Burner Control System Fireye Industrial MB Multi-Burner Flame Safeguard System Honeywell 7800 Series Microprocessor-Based Burner Controls Honeywell ControLinks™ Integrated Combustion Panels Honeywell ControLinks™ Linkageless Fuel Air Ratio Controls Honeywell Delphi Boiler Control Systems Honeywell IRIS Signal Processors for Industrial Burners Honeywell RA890 Protectorelay® Electromechanical Primary Controls Kromschroder Flame Relays and Burner Control Modules Maxon SMARTFIRE® Intelligent Combustion Control System Maxon SMARTLINK® Thermal Mass Flowmeter Combustion Efficiency Analyzers Honeywell ControLinks™ Integrated Combustion Panels Honeywell Delphi Combustion Efficiency Panel Flame Detectors and Amplifier Modules Fireye Discrete Flame Scanners Fireye Integrated Flame Scanners with Internal Flame Relay Honeywell R78 Series Flame Signal Amplifiers Honeywell Flame Detectors Honeywell IRIS Industrial Flame Detectors Kromschroder UVS10D2 Ultraviolet Flame Detector 263 285 281 286 $1102.00 $2094.00 $605.07 $13207.36 $876.18 Call $1148.41 $2947.35 $271.00 Call Call 270 271 264 259 262 260 275 265 274 261 261 $13207.36 Call 259 260 $137.00 $1960.00 $282.88 $129.28 $1671.78 $190.00 273 272 266 268 276 274 Call 290 Industrial Burners Maxon Burner Systems for Industrial Applications Looking for emissions and combustion efficiency analyzers? Our partners at RAECO have the latest in portable systems from Testo. See page 540 to 543. Models also available to rent by the day, week, or month. Call 866-736-8347 and talk to the RAECO Rents team! Recorders and Data Acquisition Burner Control Systems $339.30 $979.50 $565.72 $412.00 Combustion Safety and Efficiency Honeywell ControLinks™ Parallel-Position Actuators Honeywell Modutrol IV Low-Torque Rotary Actuator Motors Honeywell V4055 On-Off Gas Valve Actuators Kromschroder IC20/IC40 Valve Actuators Digital Indicators Prices See Start at Page Actuators Solids Flow and Motion TABLE OF CONTENTS Prices in this catalog are current at the publication date, and are subject to change without notice. Some products may not be available in all Lesman markets or geographic areas. Process Valves COMBUSTION SAFETY AND EFFICIENCY TABLE OF CONTENTS V 12.2016 Solids Flow and Motion 258 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Lesman Instrument Company www.lesman.com sales@lesman.com Prices Start at Pressure Controls Controllers and Programmers Honeywell C437 Mercury-Free Pressure Limit Switches Honeywell C6097 Safety Limit Switches Honeywell L404F Pressuretrol® Operating Controls Honeywell P7810C Pressuretrol® Line Voltage Pressure Controllers Kromschroder DG Pressure Switches for Gas Applications Temperature Controls and Sensors Honeywell T631 Airswitch Controller Honeywell T675A Remote Bulb Temperature Controller Honeywell T775 Digital Temperature Controllers Honeywell T6051 Line Voltage Thermostat Valves Digital Indicators A-T Controls FM-Approved Ball Valves for Safety Shutoff ASCO Valve Co Safety Shutoff Solenoid Valves for Combustion Systems Honeywell V5055 Gas Safety Shutoff Valves Honeywell V51E Firing Rate Gas Valves Kromschroder BV Butterfly Valves Kromschroder VAS Valvario Solenoid Valves Maxon Flow Control, Vent, and Safety Shutoff Valves Maxon SmartLink MRV Micro-Ratio Valves Burner Control Accessories Recorders and Data Acquisition Honeywell Intermittent Ignition Pilot Control Honeywell 7800 Series Burner Control Plug-In Modules Honeywell Q7800 Wiring Subbases Honeywell ST7800 Plug-In Purge Timer Cards Kromschroder Ionization Pilots for Industrial Gas Burners See Page $345.70 $127.95 $202.78 $608.46 $73.00 288 288 288 263 289 $173.50 $184.92 $447.57 $190.11 287 287 287 287 $1420.00 $75.00 $365.70 $476.41 $230.00 $249.00 Call Call 282 278 281 285 286 280 284 282 $191.04 $319.23 $43.65 $80.30 $106.00 288 267 265 266 292 Prices in this catalog are current at the publication date, and are subject to change without notice. Some products may not be available in all Lesman markets or geographic areas. Combustion Safety and Efficiency Typical Single Burner Furnace with Flame Safety System with 7626 for help nts! Call 800-953-sy ne po stem com any of these Process Valves 1. 2. 3. 4. 5. 6. Isolation valve Gas pressure regulator Low pressure switch Safety shutoff valve Fuel/air ratio controller High gas pressure switch 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Test cock Pilot gas cock Pilot pressure regulator Pilot solenoid valve (2 required) Gas pilot burner assembly Solid-state ignition transformer Flame detector Flame safeguard control High temperature limit controller Thermocouple leadwire Thermocouple sensor Temperature controller Vent valve BURNER CONTROLS 259 Integrated Combustion Control Panels Honeywell’s engineered systems team has designed three completely integrated control panels to suit your combustion control needs. All three are pre-wired, pre-tested, and build in a certified UL 508 panel shop. These heavy duty Hoffman™ panels are suitable for use in most environments and applications. They’re ready to install, right out of the box, so installation time is minimal, and downtime is reduced. Take advantage of special discounts on Honeywell integrated combustion control panels. Components: S7999B1000 panel display, R7999A1005 ControLinks™ controller module, Q7999A1006 ControLinks subbase. ML7999A actuators must be ordered separately. See page 265. Panel Specifications: 100-120 V, 50-60 Hz, 3 Amp electrical rating, NEMA 12 enclosure, fuel selector switch, alarm light, reset button, unit shutdown/emergency stop, automatic/manual switch, and a manual operation potentiometer Model Selection Guide Catalog Description Number ControLinks™ Fuel Air Ratio Control Panel YP7999A1000 Prices Start at $13207.36 Components: S7999B1000 panel display, R7999A1005 ControLinks™ controller module, Q7999A1006 ControLinks subbase, RM7800L1087 relay module, Q7800 wiring subbase, S7810M Modbus™ module, and S7800A keyboard display module ML7999A actuators, R78 flame amplifiers, ST7800 purge timer cards, and appropriate flame detectors must be ordered separately. Panel Specifications: 100-120 V, 50-60 Hz, 3 Amp electrical rating, NEMA 12 enclosure, fuel selector switch, alarm light, reset button, unit shutdown/emergency stop, automatic/manual switch, and a manual operation potentiometer Model Selection Guide Catalog Description Number ControLinks™ Burner Management Panel YP7899A1002 Prices Start at $21697.81 YP7899C1000 Burner Management System Panel Combines two industry standards into a complete integrated control panel: Honeywell’s 7800 series burner controls with SIL3 capability and UDC controllers for reliable high limit and PID load control. Components: S7999B1000 panel display, RM7800L1087 relay module, Q7800 wiring subbase, S7810M Modbus™ module, S7800A keyboard display module, and two UDC2500 controllers R78 flame amplifiers, ST7800 purge timer cards, and appropriate flame detectors must be ordered separately. Panel Specifications: 100-120 V, 50-60 Hz, 3 Amp electrical rating, NEMA 12 enclosure, fuel selector switch, alarm light, reset Model Selection Guide button, unit shutdown/emerCatalog Prices gency stop, automatic/manual Number Start at switch, and a manual operation Description potentiometer Burner Management System Panel YP7899C1000 $20282.74 Combustion Safety and Efficiency For reliable fuel air ratio control and energy savings in the boiler room. Recorders and Data Acquisition For single-fuel burner management with SIL3 capability and fuel air ratio control. Digital Indicators YP7899A1002 ControLinks™ Burner Management Panel Process Valves YP7999A1000 ControLinks™ Fuel Air Ratio Control Panel Solids Flow and Motion www.lesman.com sales@lesman.com Controllers and Programmers Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 BURNER CONTROLS V 12.2016 Solids Flow and Motion 260 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Delphi Boiler Control System BOILER Controllers and Programmers Great for boilers over 300 HP! Digital Indicators Improve your boiler efficiency by upgrading your control system! Recorders and Data Acquisition Features • Packaged flame safeguard control and linkageless fuel/air ratio control with O2 trim — for efficient boiler control • Industrial panel PC with large 12” color touchscreen interface • NEMA 12 enclosure with two filter kits, 4-20 mA sensor inputs • Embedded software for setup, control and monitoring • High accuracy O2 sensor with quick response and open air calibration feature —no moving parts or replaceable filters • Oxygen sense and trim capability — trim and sensor enable/ disable, compensation for variable combustion air, separate O2 setpoint at each 10% step of firing rate System Components Combustion Safety and Efficiency Process Valves The Delphi Combustion Efficiency Panel YP900A1000 ships complete with the following components (pre-wired as required): • RM7840L1075 programmable flame safeguard control with valve proving system (VPS) capability, includes wiring subbase and mounting kit Q7800A1005 • S7800A1142 keyboard display module for Modbus RTU communication, valve proving, and post-purge timer programming • ABC900A1000 Hybrid Controller: Includes CPU30 control, power supply shield and resistor kits, 4-slot I/O rack and four I/O card: one each for analog input, analog output, digital input, and digital output • MF020-1-LC3 high temperature oxygen sensor • S900A1000 12” Panel Touchscreen with software • LCZ460-30-ECC Hall effect zero speed sensor for variable frequency drive speed measurement • SNDJ-CNT-G02-ECC tachometer with single channel, relay and 0/2-10 VDC output for VFD speed measurement • Shunt resistor kits cable connectors, cable gland, compression fittings, power supplies for panel PC and sensors, frequency/ noise filter/surge suppressor, and line conditioner, relays, fuses, Ethernet switch, and alarm on/off switch The O2 Sensor and Hall Effect Sensor require field wiring Fuel/Air Ratio Control Features • Variable frequency drive (VFD) control capability reduces fan energy costs • Available actuators from 100 to 400 in lbs • Firing rate/load control via temperature, pressure or manual operation • Firing rate limiter algorithm helps prevent overshoot • Ramp rate limiter algorithm helps prevent thermal shock • Low fire hold capability via process variable • Dedicated actuator and VFD channels with feedback Call Lesman fori pricing on Delphr panels and othe combustion efficiency components. These components are required for the system to operate, and need to be purchased separately • Amplifier for RM7840L (R78xx) • Purge timer card for RM7840L (ST7800) • Flame detector or electronic actuators – ML7999B or 2001 series HercuLine actuators • NXS Variable frequency drive (optional) • 4-20mA sensors (temperature, pressure) for PV/modulation/ firing rate, stack temperature or other monitoring points Note: Separate controls are required for the following functions: high limit, low limit, operating control, ignition transformer, fuel pressure limits, fuel temperature limits, low water cutoff controls, high water level control, combustion air proving switch, air atomization proving switch and other limits and interlocks as required by the application. www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 BOILER CONTROLS 261 Controllers and Programmers MAXON Combustion Control Systems Solids Flow and Motion Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 SMARTLINK® Thermal Mass Flowmeter • Displays instantaneous standard rate and totalized flow without calculations • Temperature compensation extends accuracy over wider ranges of fluid temperatures • Redundant meter provides on-line self-checks for safe operation and fail-safe alarm output • Monitors, displays, and outputs air/fuel ratio when two meters are electrically “linked” • In-line flow body uses conditioning screens to reduce straight-run pipe requirements • Large local display. No PC or other interface necessary for configuration and operation • Fail-safe alarm, limit and analog outputs for easy integration into PLC or DCS systems • FM approved for Class 1, Div 2 Groups A-D and Class 1, Zone 2, Group IIC SMARTLINK® Meter is a highly accurate and repeatable mass flowmeter for monitoring fuel and air. The meter uses a constant temperature differential technique with two matched, platinum RTDs in a rugged, stainless probe assembly. One RTD measures fluid temperature; an intelligent bridge circuit heats the second RTD element, maintaining a constant temperature differential above the temperature of the process fluid. Based on the amount of power delivered to the heated element, the on-board microprocessor establishes a precise mass flow rate. The highly integrated sensor probe and electronic design permits fully automated factory calibration, providing every manufactured unit with out-of-the-box measurement accuracy. Look for more information on Maxon combustion control systems, burners, and valve products online at Lesman.com Recorders and Data Acquisition Maxon’s SMARTFIRE® is an automated fuel/air ratio control system that provides precise thermal mass flow control of your critical burner systems. The flow control valve system is comprised of five components that integrate easily with a conventional burner management system and pipe train. SMARTFIRE® provides precise electronic control of air and fuel flow to the burner, maintaining emissions or fuel efficiency over the entire operating range of the burner. It automatically compensates for changes in combustion or process conditions with full cross-limited ratio control, ensuring a highly repeatable heat source. SMARTFIRE® valves provide real-time information about combustion and process system performance, as well as optional data logging and remote monitoring. In most installations, SMARTFIRE® contributes to reduced fuel bills, emissions compliance, and maximized uptime on critical industrial heating equipment. Combustion Safety and Efficiency • FM and CSA approved, and meets requirements of European EMC and low-voltage directives • Remote monitoring gateway option reduces downtime, provides immediate off-site tech support over a phone line Process Valves • Plug and play turnkey system for easy installation and setup • Designed for harsh environments — includes NEMA 4X enclosures, high torque actuators, and all-digital field device communications • Precise electronic control of air and fuel flow to the burner to maximize efficiency and minimize emissions simultaneously • Maintains emissions or fuel efficiency over the entire operating range of the burner, not just at one burner setpoint • Automatically compensates for changes in combustion or process conditions with full cross-limited ratio control, ensuring a highly repeatable heat source • Integrates easily with all burner management systems, reducing engineering costs in retrofit applications • Advanced diagnostics and troubleshooting provide real-time data about combustion and process system performance • Redundant system safety checks built into intelligent components significantly reduces the risks associated with combustion system commissioning and maintenance neglect Digital Indicators SMARTFIRE® Intelligent Combustion Control System BURNER CONTROL V 12.2016 Solids Flow and Motion 262 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 ControLinks™ Burner Control System Honeywell ControLinks™ fuel air ratio control system helps you realize energy savings, increased turndown, reduced emissions, and system reliability in an easy-to-install, powerful, and cost-effective package. Controllers and Programmers Digital Indicators Recorders and Data Acquisition Features For boilers and burners • Stand-alone control system up to 300 HP! designed for easy retrofits • Dynamic safety checks: failsafe potentiometer check, anti-swap of actuators, and curve verification algorithms, relay test for limit control input/ output (LCI-LCO) contact set • Integrated shock protection algorithms: Water or stack temperature low fire hold, flue gas recirculation (FGR) hold, FGR and low-fire hold • Controller LEDs: Power, alarm, motor 1, 2, 3, 4 for status, and fault code annunciation (60 possible) • Two independent fuel profiles with or without FGR • Programmable positioning for non-selected fuel actuator, standby, purge, light-off, or minimum/ maximum modulation • Up to four universal parallel positioning actuators: Typical boiler application with Honeywell ControLinks™ Combustion air, fuel 1, fuel 2, FGR/flexible usage fuel ratio control system installed. • Fourth channel actuator flexible usage: FR, secondary air control or modulating fuel valve Honeywell ControLinks™ replaces the traditional single point modulation of a mechanical cam-and-linkage assembly that controls the relationship between fuel, • Auto/manual firing rate input airflow, and flue gas recirculation on a power burner. The linkageless fuel air ratio • Seven to 24 points per profile curve with quick control provides more accuracy and efficiency in actuator positioning and burner setup feature, providing minimum three-point firing, reducing your service requirements and downtime. It can be installed as part profile curve of a retrofit or a new burner application —anywhere increased efficiency is desired. Up to four independently controlled universal parallel positioning actuators • Actuator CW/CCW switches for manually driving (UPPAs) are managed by the ControLinks controller, which responds to load and hub —useful for installation and service firing rate demands. • Actuator LED annunciation for unconfigured, conControLinks can be used on single or combination fuel single burner applications, figured, on-line, or faulty actuator states including power burners, boilers, process furnaces, ovens, smelting, kilns, paint drying booths, VOC burn-off, ceramics, make-up air heaters, or any full modulating burner. Combustion Safety and Efficiency R7999A ControLinks™ Fuel Air Controller Uses the latest microprocessor technology to simultaneously control up to four actuators. Use with ML7999 actuators to replace mechanical cam-and-linkage assembly controlling the relationship between fuel, airflow, and flue gas recirculation (FGR) on a power burner. Fast burner setup vial PC or laptop. Two independent fuel profiles with or without FGR. Programmable behaviors of all actuators during purge and standby. Programmable behavior of non-selected fuel actuator. Independent light off and minimum modulation positions. Auto/manual input and manual mode firing-rate input. Multipurpose communications port. ZM7999A ControLinks™ configuration software tool lets you create burner modulation curves (profiles) for your burners, for safe and efficient operation at all points along the curve. Wizards step you through the commissioning process. Save files on your PC to use over again. Process Valves Complete System Requires: R7999 controller, Q7999 wiring subbase, ML7999 positioning actuator, and ZM7999 configuration software. Model Selection Guide Description Fuel air ratio controller, 100-120 VAC, 50/60 Hz Field wiring terminal subbase for R7999A controller. Panel mount, NEMA 1 enclosure ControLinks™ Windows-based configuration software for R7999A controllers Catalog Number R7999A1005 Q7999A1006 ZM7999A1006 Price $876.18 111.41 422.04 263 Solids Flow and Motion BURNER CONTROL ML7999 Universal Parallel-Positioning Actuators ControLinks™ actuators control the position of primary and secondary fuel valves, combustion air damper, and flue gas return dampers. UL, CSA, CE approved. Vibration: 0.0 to 0.5g continuous Environmental Conditions: Ambient Temperature: -40° to 140°F; Operating Temperature: -40° to 150°F; Operating Humidity: 5% to 95% RH, non-condensing Model Selection Guide Call for adapter assemblies for connecting to shaft sizes other than 1/2”. Catalog Actuator Description and Function Number Pulse-width modulating control of combustion air dampers, butterfly gas valves, oil ML7999A2001 modulation valves, and flue gas recirculation systems. Includes precise feedback potentiometer and integral power supply. Parallel-positioning actuator. Provides 4-20 mA control input to control combustion air dampers and modulation ML7999B1002 valves. Includes precision drive shaft control and integral power supply capable of direct line voltage connection. Direct coupled actuator. Price $339.30 611.53 S7999B ControLinks™ Configuration Display Monitor up to 99 burner systems connected via Modbus. Each burner control, fuel/air ratio control, expanded annunciator or other Modbus devices present on the burner system can be viewed individually to determine its status. Display: Color 3.5” x 4.6” touchscreen interface with screen saver, contrast and volume controls Communications: Two RS-485 Modbus ports for monitoring up to 99 unique controls Function: Allows setup and monitoring of R7999 ControLinks controller, programmable expanded annunciator terminal remaining, and R7999 EEPROM backup and restore Model Selection Guide Catalog Description Number Touchscreen display for ControLinks™ system. 12 VDC input power S7999B1000 Controllers and Programmers Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Price $1584.07 P7810C Pressuretrol® Controller Digital Indicators www.lesman.com sales@lesman.com Recorders and Data Acquisition line at Learn more on.c om! an m es .L www Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Accuracy: ±4.0% full scale output over operating temperature (32° to 140°F) Model Selection Guide Catalog Number P7810C1000 P7810C1018 P7810C1026 209731A Price $608.46 676.76 755.76 113.06 Catalog Number 201391 32002935-001 32003168-001 32003168-002 32003168-003 32003396-001 32003396-002 32002515-001 Price $4.10 23.56 67.43 67.19 67.19 55.17 60.06 11.77 Description Solid State Pressuretrol® Controller with On/Off Control, Limit Control, 0–15 PSI and 4-20 mA Modulation. FM, CSA, UL Approvals. 0–150 PSI LED Indicators for Power, Call for Heat Function, and Lockout Status 0–300 PSI Siphon Loop with 1/4” NPT Threads for P7810C rtable Looking for a po er? yz al an n combustio 543. See page 540 to le or Available for sa al! nt re rm short-te Model Selection Guide Description ML7999 actuator shaft adapter for and 3/8” round or square valve shaft ML7999 actuator weatherproofing kit (1 corner stop, 2 gaskets) ML7999 actuator 3/4” shaft adapter assembly ML7999 actuator 5/8” shaft adapter assembly ML7999 actuator 9/16 shaft adapter assembly V51E mounting plate for 1.5” and 2” valves V51E mounting plate for 2.5” 3”, and 4” valves R7999 3-pin electrical connector Process Valves ControLinks™ Accessories Combustion Safety and Efficiency Line voltage pressure controller that eliminates the need for a controller and transmitter. One unit does on/off control, high limit and 4-20 mA modulation. BURNER CONTROLS V 12.2016 Solids Flow and Motion 264 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Lesman Instrument Company www.lesman.com sales@lesman.com Honeywell 7800 Series Burner Controls Controllers and Programmers Model RM7840 RM7890 RM7895 RM7898 Control Type Programming On-Off Primary On-Off Primary On-Off Primary Added Function Selectable Pre-Purge Timing, Air Flow Check Units Available with Valve Proving (VPS) Selectable Pre-Purge Timing Selectable Pre-Purge Timing, Shutter Drive, Programmable Post-Purge, Valve Proving Wiring Subbase, Flame Signal Amplifier, Purge Timer Card, Keyboard Display (for VPS) Wiring Subbase, Flame Signal Amplifier, Purge Timer Card Wiring Subbase, Flame Signal Amplifier, Plug-In Purge Timer Card, Keyboard Display (for VPS) Required Wiring Subbase, Flame Signal Components Amplifier, Purge Timer Card, Keyboard Display (for VPS) Upgrading to Honeywell 7800 enhanced burner controls Digital Indicators Enhanced 7800 models offer several added features at a lower price than the core 7800 burner control series. • Expanded cycle counter • Standard run/test switch • Jumper for intermittent or interrupted pilot • Valve proving functionality, and • Pre-ignition interlock (for proof of closure) Look for a * for enhanced model part numbers. Enhanced > RM7890 RM7897 RM7897 RM7898 RM7840 RM7800 Legacy B1048 A1002 C1000 A1000 L1075 L1087 RM7890A1015 • RM7890A1056 • RM7890B1014 • RM7895A1014 • • RM7895C1012 • • • RM7897A1002 • RM7897C1000 • RM7840L1018 • • RM7800L1012 • • RM7840 Programming Control Unit for Forced-Air Burners Programming control with valve proving for automatically fired gas-, oil-, coal-, or combination fuel single-burner applications. Recorders and Data Acquisition • • • • • Model Selection Guide Interrupted pilot type Airflow check feature Valve proving feature tests valve seat integrity to detect a leak greater than 0.1% of burner input capacity Five LEDs provide sequence information. Power LED blinks fault code on Lockout. CSA, FM, and UL approved Required components: Q7800 universal wiring subbase, R78 series flame signal amplifier, ST7800A plug-in purge timer cards, S7800A1142 keyboard display module for advanced diagnostics, and to set up valve proving Flame Establishing Period Catalog Pilot Main Interlocks Number 4 or 10 seconds 10, 15, or 30 seconds, or intermittent Running and low-fire (LHL-LF) RM7840G1022 4 or 10 seconds 10 or 15 seconds Lockout, low-fire and high-fire (LHL-LF&HF) RM7840L1075* Price $2461.24 2931.96 Combustion Safety and Efficiency RM7890 On-Off Primary Control with Valve Proving for Forced-Air Burners Microprocessor-based integrated primary burner control for automatically fired gas, oil, coal, or combination fuel single burner applications. • Five LEDs for sequence information • Valve proving feature tests valve seat integrity to detect a leak greater than 0.1% of burner input capacity • Closed loop logic test, expanded safe-start check, internal hardware status monitoring and tamper-resistant timing and logic • UL, CSA, FM, FCC approved Required components: Q7800 universal wiring subbase, R78 series flame signal amplifier, S7800A1142 keyboard display module (shown) for advanced diagnostics and to set up valve proving Process Valves Model Selection Guide Flame Establishing Period Pilot Main 4 or 10 seconds Intermittent 4 or 10 seconds Intermittent 4 or 10 seconds Intermittent 4 or 10 seconds Intermittent 4 or 10 seconds Intermittent Pilot Type Special Features Intermittent Intermittent Shutter Drive Capability Intermittent Shutter Drive Capability Intermittent Valve Proving (VPS) Check Feature, Blinking LED Fault Annunciation Intermittent Shutter Drive Capability, VPS Check, Blinking LED Fault Annunciation Catalog Number RM7890A1015 RM7890B1030 RM7890B1014 RM7890A1056 RM7890B1048* Price $596.12 607.61 864.38 605.07 634.90 265 RM7895 On-Off Primary Control Unit for Forced-Air Burners Microprocessor-based integrated primary burner control for automatically fired gas, oil, or combination fuel single burner applications. • • • • On/off primary control with prepurge and airflow switch check Five LEDs for sequence information Optional local or remote annunciation of operation and fault information, remote reset capability Selectable relight or lockout on loss of flame Required components: Q7800 universal wiring subbase, R78 series flame signal amplifier, ST7800 plug-in purge timer card Model Selection Guide Flame Establishing Period Pilot Main 4 or 10 seconds Intermittent 4 or 10 seconds Intermittent 4 or 10 seconds 10 Seconds 4 or 10 seconds 10 Seconds Pilot Type Airflow Check Intermittent No Intermittent Dynamic Interrupted Dynamic Interrupted Dynamic Delayed Main Valve Interlocks No Selectable No Selectable Yes Selectable Yes Selectable Catalog Number RM7895A1014* RM7895B1013 RM7895D1011 RM7895C1012 Price $795.05 795.05 998.91 998.91 RM7898 On-Off Primary Control Unit with Valve Proving Microprocessor-based integrated primary burner control for automatically fired gas, oil, or combination fuel single burner applications. • On/off primary control, programmable post purge and valve proving feature available through keyboard display module • Five LEDs for sequence information, power LED blinks fault code on safety shutdown • Airflow switch check and shutter drive output • Selectable recycle or lockout on loss of airflow or flame • Local or remote annunciation of operation and fault information Model Selection Guide Required components: Q7800 universal wiring subbase, R78 series flame signal amplifier, ST7800 plug-in purge timer card, S7800A1142 keyboard display module Flame Establishing Period Pilot Catalog Pilot Main Type Special Features Number Price 4 or 10 seconds Intermittent or 10 seconds Selectable Shutter drive output, programmable post purge, valve proving RM7898A1000* $791.43 4 or 10 seconds Intermittent or 10 seconds Selectable Shutter drive output, programmable post purge, valve proving, plus early spark shutoff when flame is sensed RM7898A1018 791.43 Solids Flow and Motion BURNER CONTROLS Controllers and Programmers Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Digital Indicators www.lesman.com sales@lesman.com Recorders and Data Acquisition Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Select either the panel-mount or burner-mount version of the Q7800A,B 22-terminal universal wiring subbase to mount your 7800 series relay. Both are fully compatible with all 7800 relay modules, so you can specify a wiring termination approach that meets your application requirements. Model Selection Guide Catalog Description Number 22 Terminal Universal Wiring Subbase Panel Mount Q7800A1005 Burner/Wall Mount Q7800B1003 Price $43.65 43.65 RA890 Protectorelay® Electromechanical Primary Control Combustion Safety and Efficiency Q7800A or B Wiring Subbases for RM7800 Burner Controls Use with flame rods, rectifying photocells and C7012A,C Purple Peeper ultraviolet flame detectors. Recycles once after failure to re-establish pilot. No start if failure occurs in flame detector circuit. Power Rating: 50 Hz: 8.5w, 17VA max.; 60 Hz: 7w, 13 VA max. Ambient Temperature: -20º to 105°F Compatible flame detectors on pages 268 and 269. Model Selection Guide Safety Switch Flame Failure Catalog Description Timing Response Number Rectification-Type 15 Seconds 3.0 Seconds RA890F1288 Ultraviolet-Type 15 Seconds 3.0 Seconds RA890G1260 Q270A Protectorelay® Mounting Subbase Q270A1024 Price Each $2947.42 2947.35 216.67 Process Valves Non-programming primary control provides flame safeguard protection for industrial and commercial single or dual fuel burners. With SPDT alarm contacts. FLAME SAFEGUARD V 12.2016 Solids Flow and Motion 266 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 R78 Series Flame Signal Amplifier Modules • Dynamic Ampli-Check™ or Self-Check rectification available, with safety shutdown on amplifier or system failure • Flame signal strength 0.0 to 5.0 VDC • Test jacks measure amplifier signal voltage • UL, CSA, FM approved Controllers and Programmers Solid-state flame signal amplifiers detect the presence of flame in response to a signal from a rectifying, ultraviolet, or infrared flame detector. Dynamic Ampli-Check™ circuitry tests flame amplifier during burner operation; 7800 series relay module locks out on safety shutdown with amplifier failure. Dynamic Self-Check Rectification Amplifier and Dynamic Self-Check Ultraviolet Amplifier test electronic components in the flame detection system 10 to 12 times per minute. The 7800 series relay module locks out on safety shutdown with flame detection system failure. R7849A flame detectors should be used only on burners that cycle on and off at least once every 24 hours. Appliances with burners that remain on for 24 hours or longer should use ultraviolet flame detection systems (C7012E/F detector and R7847C amplifier or C7076A detector and R7886A amplifier). Digital Indicators Model Selection Guide Recorders and Data Acquisition Color Flame Failure Self- Code Type Response Time Checking Compatible Flame Sensors Rectification-Type Flame Amplifiers, Green Green Rectification 3.0 Seconds Dynamic C7024E, F Flame Detector Green Rectification 0.8 or 1.0 Second Standard Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179 Green Rectification 2.0 or 3.0 Second Standard Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179; Gas, Oil and Coal: Ultraviolet Flame Sensors C7012A, C Green Rectification 0.8 or 1.0 Second Standard Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179* Green Rectification 2.0 or 3.0 Second Standard Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179* Gas, Oil, and Coal: Ultraviolet Flame Sensors C012A, C Green Rectification 0.8 or 1.0 Second Ampli-Check Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179 Green Rectification 2.0 or 3.0 Second Ampli-Check Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179 Gas, Oil, and Coal: Ultraviolet Flame Sensors C7012A, C Green Rectification 0.8 or 1.0 Second Ampli-Check Gas: Rectifying Flame Rods C7004/7005/7007/7008/7009, Q179* Green Rectification 2.0 or 3.0 Second Dynamic Gas, Oil, and Coal: Ultraviolet Flame Sensors C7012E, F Infrared-Type Flame Signal Amplifier, Red Combustion Safety and Efficiency Red Infrared 2.0 or 3.0 Second Standard Red Infrared 2.0 or 3.0 Second Ampli-Check Ultraviolet-Type Flame Signal Amplifier, Purple Purple UV 0.8 or 1.0 Second Standard Purple UV 2.0 or 3.0 Second Standard Purple UV 0.8 or 1.0 Second Ampli-Check Purple UV 2.0 or 3.0 Second Ampli-Check Ultraviolet-Type Flame Signal Amplifier, Purple Purple UV 2.0 or 3.0 Second Dynamic Purple UV 0.8 or 1.0 Second Dynamic * Leadwire runs greater than 50 ft. Gas, Oil, and Coal: Infrared Lead Sulfide Flame Sensors C7015 Gas, Oil, and Coal: Infrared Lead Sulfide Flame Sensors C7015 Gas, Oil: Minipeeper C7027A, C7035A, C7044 Gas, Oil: Minipeeper C7027A, C7035A, C7044 Gas, Oil: Minipeeper C7027A, C7035A, C7044 Gas, Oil: Minipeeper C7027A, C7035A, C7044 Gas, Oil, and Coal: Ultraviolet Flame Sensor C7061 Gas, Oil, and Coal: Ultraviolet Flame Sensor C7061 ST7800A Plug-In Purge Timer Cards Catalog Number Price R7824C1002 R7847A1025 R7847A1033 $709.04 282.88 282.88 R7847A1074 R7847A1082 282.88 282.88 R7847B1023 R7847B1031 812.55 812.55 R7847B1064 R7847C1005 812.55 615.54 R7848A1008 R7848B1006 530.93 566.87 R7849A1015 R7849A1023 R7849B1013 R7849B1021 282.88 282.88 441.67 441.67 R7861A1026 R7861A1034 744.92 744.92 mer card Don’t see the llti Lesman. you need? Ca Purge timers let you purge unburned fuels from the combustion chamber. The plug-in cards install easily into the 7800 series relay module. They are available in 15 timing ranges from 2 seconds to 30 minutes. Process Valves • Compatible with selected 7800 series relay modules. • CSA, FM approved, UL recognized Model Selection Guide Catalog Description Number 2-Second Pre-Purge ST7800A1005 7-Second Pre-Purge ST7800A1013 10-Second Pre-Purge ST7800A1021 Price $80.30 80.30 80.30 Description 30-Second Pre-Purge 60-Second Pre-Purge 1.5-Minute Pre-Purge Catalog Number ST7800A1039 ST7800A1054 ST7800A1062 Price $80.30 80.30 80.30 Catalog Description Number 2.5-Minute Pre-Purge ST7800A1070 4-Minute Pre-Purge ST7800A1088 6-Minute Pre-Purge ST7800A1096 Price $80.30 80.30 80.30 Burner Control Plug-In Accessory Modules S7800A1142 Universal Keyboard Display Module Provides current status of burner sequence, timing, hold, and lockout information plus selective or preemptive messages. Required for programming Valve Proving and Post Purge features on 7800 series relay modules. • First-out annunciation and system diagnostics provided in 2-row by 20-column display • Provides burner control data, remote Model Selection Guide reset, and report generation Catalog • Local or remote operation, fault data Description Number Price Universal Keyboard Display S7800A1142 $624.16 • UL listed, CSA certified, FM approved, FCC rated S7810 and S7820 Modules Add communication and control to your 7800 series relays • All install directly on front of 7800 relay modules • Communications interface for PCs or Modbus RTU networks • Support for remote mounted keyboard display module • Remote control, reset functions Model Selection Guide Description Remote Reset Module: Provides remote reset by pushbutton at up to 1000 feet away Data ControlBus Module: Remote mounting for Keyboard Display Module, remote reset, and communication interface to PC Modbus Module: Remote mounting for Keyboard Display Module, remote reset and control, and communicates to Modbus RTU network as slave device Catalog Number Price S7820A1007 $273.18 S7810A1009 319.23 S7810M1003 234.89 S7830A1005 First-Out Expanded Annunciator Panel Monitors the status of a series string of limit, control, and interlock contacts. It enhances fault and status messages of the 7800 series burner control. • 26 LEDs — 22 LEDs to annunciate limits and interlocks, 4 LEDs to annunciate power, current status, first-out status, and system lockout • Enhances keyboard display module Model Selection Guide sequence hold and lockout messages • Connects to 7800 series control via RS-485 Description First-Out Expanded Annunciator • UL listed, CSA, FM approved Connector for Keyboard Display Catalog Number S7830A1005 203541 Price $1084.20 56.41 QS460MMDS1000 Modbus RTU Gateway Solids Flow and Motion 267 Controllers and Programmers FLAME SAFEGUARD Digital Indicators Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Recorders and Data Acquisition www.lesman.com sales@lesman.com Combustion Safety and Efficiency Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 • Moves data bidirectionally across devices with Modbus RTU, BACnet/IP, DeviceNet, Ethernet/IP, and Modbus TCP • 10/100 Base-T Ethernet, DB9 and T-Strip5 connections for RS-232, RS-485, CAN/DeviceNet • Requires S7810M1003 Modbus module for communication to ControLinks ratio control system or S7830 annunciator panel • Embedded web server, so you can configure it Model Selection Guide easily via a browser Description Catalog Number Price • DIN-rail mountable anodized aluminum enGateway Module QS460MMDS1000 $882.00 closure, requires 24 VDC power supply Fast, easy connection to your PLC! Process Valves Connects 7800 series relay modules and controls via DeviceNet Gateway to PLC systems. Compatible with 7800 controls, S7830 annunciator, and Controlinks systems. FLAME DETECTORS V 12.2016 Solids Flow and Motion 268 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Flame Detectors Controllers and Programmers Model C7008, C7009 Q340A C7012 Purple Peeper® C7027 Minipeeper® C7035 Minipeeper® C7061 Purple Peeper® C7076 Digital Indicators Detector Type Flame Rod Thermocouple Rectification Ultraviolet Ultraviolet Ultraviolet Ultraviolet Ultraviolet Burner Type Gas-Fired Gas-Fired Coal, Gas, or OilFired Coal, Gas, or OilFired Coal, Gas, or OilFired Gas or Oil-Fired Gas or Oil-Fired Pilot Type Intermittent or Standing Intermittent or Standing Intermittent or Interrupted Intermittent or Interrupted Intermittent or Interrupted Intermittent or Interrupted Intermittent or Interrupted Unique Feature 100% Fail-Safe Operation Low Cost Units for Process Applications Dynamic Self-Check, Shutter 1/2” Sight Pipe Mount 1” Sight Pipe Mount Dynamic Self-Check Dynamic Self-Check, Adjustable Sensitivity Flame Amplifier R7247A,B, R7847A, B, R7257, R7289 Typically Connected via UDC R7247C, R7847C, R7747C R7249A,B, R7849A, B, R7749B, R7259, R7290 R7249A,B R7849A,B R7749B, R7259, R7290 R7861 R7476A1015, R7886A1001 Recorders and Data Acquisition C7008, C7009 Rectification Flame Rods Kantal A-1 flame rod with sparkplug-type rod holder, threaded base, and snap-on cover. 100% fail-safe flame detection. For gas-fired systems and intermittent pilots only. Use with Honeywell flame safeguard controls that require rectification-type flame detectors. Can be used with or without cover and cut to desired length. Includes flame rod holder and Rajah electrical connector. Approvals: UL, CSA, FM. Model Selection Guide Flame Rod Holder Dimensions Length Length Diameter 12” 3-3/4” 7/8” 24” 3-3/4” 7/8” 4” 2-3/8” 3/8” 12” 2-3/8” 3/8” Electrical Connection 1/4” NPT Male 1/4” NPT Male 1/8” NPT Male 1/8” NPT Male Catalog Number C7008A1174 C7008A1182 C7009A1009 C7009A1025 Price $210.25 312.12 129.28 172.20 Combustion Safety and Efficiency Q340 Thermocouples for Gas-Fired Pilot Flame Detection Premium long-life, durable 30mv thermocouples generate a thermoelectric current that senses a pilot flame on gas-fired heating systems. For easy installation, the Q340A comes with a push-in clip, split nut, and an adapter assembly, plus a 11/32 male connector nut for Pilotstat® safety control power units. Model Selection Guide Output: Normal: 26 to 32 mV; Lowest Acceptable: 18 mV; Turndown: 2 mV Temperature Rating: 1400°F at hot junction, 780°F at cold junction Replacement for: Robertshaw 1980, T45, T46, White Rogers HO series, Penn-Baso K15, K16, K19, 88D, ITT-General 2500 and 2600 series, and Jade TK5 Catalog Lead Length Number 36” (914mm) Q340A1090 48” (1219mm) Q340A1108 Price 13.03 14.42 Process Valves C7076 UV Detector with Adjustable Sensitivity Dual adjustable sensitivity with 400:1 dynamic range, for use with intermittent or interrupted pilots on gas- or oil-fired burners. Compatible with R7476A and R7886A dynamic selfcheck UV flame amplifiers. Closed-loop self-checking circuit ensures integrity of both amplifier and flame detector. de sales Call Lesman insi 26 for at 800-953-76 ery. pricing and deliv Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 FLAME DETECTORS 269 Need a flame detector for mixed fuel applications? See page 276. C7012 Purple Peeper® Solid-State UV Flame Detectors 120 VAC Solid-state UV flame detector with dynamic self-check, for coal-, gas-, or oil-fired burners. Can be used with intermittent or interrupted pilots. Compatible with R7247C, R7847C, and R7747C UV flame amplifiers on Honeywell Model Selection Guide RM7800 series relay modules. Mounting Ambient Catalog Mounts horizontally, vertically, or at any angle in Size Temp. Range Shutter Number Price between. Provides quick electrical hookup with Dynamic Self-Checking Ultraviolet Detector threaded conduit fitting and color-coded leadwires. 3/4” NPT 25° to 135°F No C7012A1145 $2168.36 Reduces nuisance shutdowns by wiring two in parallel. 3/4” NPT -20° to 125°F Yes C7012E1104 4485.13 Mounting: Mounting flange with NPT internal threads for attaching to sight pipe Approvals: UL, CSA, FM. 1” NPT 1” NPT -20° to 125°F -20° to 125°F Yes C7012E1112 Yes C7012F1052* 4569.75 8684.21 * Explosion-proof housing Solids Flow and Motion www.lesman.com sales@lesman.com Controllers and Programmers Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 C7027 Minipeeper® Ultraviolet Flame Detectors C7035 C7035 Minipeeper® Ultraviolet Flame Detectors Compact ultraviolet flame detectors with field-replaceable UV sensing tubes. For use on coal-, gas-, oil-fired or combination burners. Can be used with either intermittent or interrupted pilots. Compatible with R7248A/B, R7849A/B, R7749B, R7259, and R7290 solid-state UV flame amplifiers on Honeywell RM7800 series relay modules and controls. Shield protects sensing tube. Seals against Model Selection Guide pressures to 5 PSI when correctly installed. Can be wired in parallel for difficult sighting applications. Mounting: 1” sight pipe with integral collar Dimensions: 1-1/2” diam, 4-1/8” length, 72” leads Approvals: UL, CSA, FM. Description 0° to 215°F temperature range, 6’ lead -40° to 250° F temperature range, 6’ lead Replacement UV sensing tube for C7035 129464M Catalog Number C7035A1023 C7035A1031 129464M Price $391.17 391.17 360.19 C7061 Purple Peeper® Solid-State UV Flame Detectors Mounts horizontally, vertically, or at any angle in between. Reduces nuisance shutdowns by wiring two in parallel. Fieldreplaceable UV sensing tube and quartz viewing window. Mounting: Mounting flange with 3/4” NPT internal threads Dimensions: 5-1/4” diam. (with flange), 7-7/32” long, 96” leads Approvals: UL, CSA, FM. Catalog Description Number 120 VAC, 3/4” NPT C7061A1012 120 VAC, 3/4” NPT* C7061A1038 UV Sensing Tube 129464N * With Brad Harrison 41310 connector Price $1676.47 1701.81 400.79 Process Valves Ultraviolet flame detector with dynamic self-check for gas-, or oil-fired burners. Can be used with intermittent or interrupted pilots. Compatible with R7861 dynamic self-check UV flame amplifiers on Honeywell RM7800 series relay modules. Model Selection Guide Recorders and Data Acquisition Mounting: 1/2” sight pipe with integral collar or 1/2” NPT threaded spud connector. Dimensions: 1-1/8” diameter (with mounting nut), 3-7/8” length, 8-foot lead. Electrical Connections: Two NEC Class 1 leadwires Approvals: UL, CSA, FM. Ambient Sight Pipe Catalog Temp. Range Mounting Number Price -40° to 215°F Integral nut C7027A1031 $197.12 -40° to 215°F Integral nut* C7027A1072 197.12 0° to 215°F Integral nut C7027A1023 177.80 0° to 215°F Integral nut* C7027A1049 177.80 0° to 215°F Integral nut** C7027A1080 221.00 * 1/2” NPT threaded spud connector ** Includes 136733 heat block and 390427B bushing Combustion Safety and Efficiency Seals against pressures up to 5 psi when correctly installed. Wire in parallel for difficult sighting applications. Digital Indicators Compact UV flame detectors for use on coal-, gas-, oil-fired or combination burners. Can be used with either intermittent or interrupted pilots. Compatible with R7248A/B, R7849A/B, R7749B, R7259, and R7290 solid-state UV flame amplifiers on Honeywell RM7800 series relay modules and controls. Compact size allows for blast-tube mounting. Model Selection Guide 129464N BURNER CONTROLS V 12.2016 Solids Flow and Motion 270 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Flame Monitor Series Burner Control System Flame-Monitor Series Controllers and Programmers Digital Indicators The Flame-Monitor Series provides the proper burner sequencing, ignition and flame monitoring protection on automatically ignited oil, gas and combination fuel burners. Interchangeable programmer and flame amplifier modules allow complete versatility in selecting control function. The flame-monitor control uses the same wiring base as the Fireye D-Series and C-Series Controls and is directly interchangeable with most models with out rewiring. The Flame-Monitor control can be used with ultraviolet, AUTOCHECK® infrared, photocell, flame rod or self-check ultraviolet flame scanners. Special features include remote reset, remote display, expanded annunciation of safety lockouts, programmability of safety interlock messages, and remote data communications capability. The complete Flame-Monitor control consists of a chassis, display module, programmer, amplifier, scanner and a wiring base. EP Programmer Module Recorders and Data Acquisition Combustion Safety and Efficiency The Fireye EP Programmer Modules provide startup programming, safe start check, and flame monitoring supervision. They ensure open damper high fire purge interlock, proof of low fire position and fuel valve end switch safety checks. A running interlock circuit constantly monitors the limit switches, air flow switches and fuel pressure switches throughout the programmer. EP programmer modules will de-energize all fuel valve circuits within 4 seconds following a flame failure or at the end the pilot-trail-for-ignition period if no flame is detected. EP programmers provide a Check-Run switch to stop the control in its firing sequence at any time (except MTFI) to aid in setup, start-up, and check out of the burner and its associated interlocks. EP programmers offer the following functions: an increase of purge timing and air flow switch opened at the start of the operating cycle. EP programmers include an RJ45 style connector to interface with the ED510 display module. EP programmers store the burner cycle and ontime history, as well as lockout history (with burner cycle and burner hour time stamp). Process Valves Looking for other Fireye burner control systems? Call Lesman at 800-953-7626. ED510 Display Module • LCD backlit display with 2 lines of 16 characters each • 3-key keypad provides historical data from the burner, the last 6 lockout conditions (with burner cycle and burner hour time stamp) • Mounts directly onto front face of programmers • Continuous display of current burner status, including first out annunciation in the event of a lockout condition • Remote display capability using DIN-sized opening and remote mounting kit • RJ style connector Flame Amplifier Module Flame amplifier modules are used with the appropriate flame scanner to provide flame scanning capability. Fireye offers ultraviolet amplifiers and flame rectification amplifiers for use with flame rods, photocells and auto-check infrared amplifiers. Self-checking ultraviolet scanners and amplifiers should be used in applications where burner firing operation is continuous or where the burner is on for long periods of time without cycling. Model Selection Guide Catalog AvailComponent Description Number ability Price Chassis 120VAC Chassis with Mounting Screws and Dust Cover E110 • • • • $1102.00 Program 30 Sec. Purge, 10/15 Sec. TFI, 4 Sec. Module FFRT, Non-Recycle Modulation EP160 • • • • 1497.00 Display 2 Line x 16 Character LCD Display with Keypad ED510 • • • • 776.00 Flame Non Self-Checking Scanner, 3 Ft. Scanner Flexible Cable, 1/2” NPT Conn. UV1A3 ↓ 206.00 Non Self-Checking Scanner, 6 Ft. Flexible Cable, 1/2" NPT Conn. UV1A6 ↓ 245.00 Infrared Scanner, 8 Ft Shielded Cable with 90° Head 48PT2-9003 ↓ 325.00 Ultraviolet Self-Checking Scanner 120 VAC Shutter, 1" NPT Thread 45UV5-1009 ↓ 1774.00 12" Flame Rod for Gas Flames, 1/2" NPT Connection 69ND1-1000K4 ↓ 137.00 Standard Ultraviolet Amplifier EUV1 • 585.00 Amplifier Autocheck Infrared Amplifier E1R1 • 869.00 Module Self-Check Ultraviolet Amplifier EUVS4 • 984.00 Flame Rectification Amplifier ERT1 • 578.00 Wiring Surface Mount 60-1386-2 • • • • 170.00 Base Panel Mount 60-1466-2 • • • • 170.00 For specifications on compatible flame scanners, see pages 272 and 273. 271 Industrial MB Series Multi-Burner Control Systems Modulation for Purge and Low Fire Start Control A single MBPF amplifier module handles UV, UV Self-Check and Flame Rod scanners Four Auxiliary Inputs Up to four burner amplifiers mounted on MB-600 Valve Leak Detection Interface Optional Expansion Modules for control of up to 20 burners LED indicators alert you to process step and status Specifications Number of Burners: 20 max. Pilot Proving Time: 7 seconds Purge Time: 0 sec to 60 min Pilot Trial for Ignition: 5, 10 or 15 seconds Flame Failure Response Time: 3 (±0.5) seconds Valve Operation: Simultaneous (all burners operate from one fuel train) Supply Voltage: 120VAC, 50/60 Hz; Power Consumption: 25VA Temperature Rating: -32° to 122°F (-36° to 50°C) Contact Ratings: Fan Motor: 15 Amp Resistive; Others: 10 Amp Resistive For specifications on compatible flame scanners, see pages 272 and 273. Model Selection Guide Catalog Description Number Price Step 1: Select a Chassis for your Multiburner Control System 120VAC 50/60Hz, Motherboard, Relay Board, Logic Module, and Power Module. 4 Auxiliary Inputs, Purge Modulation, Valve Leak Testing MB-600S $2094.00 120VAC 50/60Hz, Motherboard with RS-232 Communications, Relay Board, Logic Chassis Module, Power Module. 4 Auxiliary Inputs, Purge Modulation, Valve Leak Testing MB-632S 2252.00 120VAC 50/60Hz, Motherboard with RS-485 Communications, Relay Board, Logic Module, Power Module. 4 Auxiliary Inputs, Purge, Modulation, Valve Leak Testing MB-685S 2252.00 Step 2: Select a Flame Sensor Module Sensor Plug-In Flame Sensor Module, UV/FR Module Plastic Case with Mounting Screws MB-600PF 419.00 Step 3: For Systems with More than 4 Burners, Select Expansion Board Modules and Cables Expansion Board for up to 4 Burners MB-604E 407.00 Expansion Expansion Board for up to 8 Burners MB-608E 755.00 Modules 6” Cable for Expansion Board 59-506-1 83.40 36” Cable for Expansion Board 59-506-3 107.00 Step 4: Select Optional Remote Display and Cable Remote Display with Keypad MB510 530.00 Display 6 Ft. Cable for Remote Display 59-507-6 27.90 10 Ft. Cable for Remote Display 59-507-10 41.90 Step 5: Select One Flame Scanner for Each Burner on Your System 1/2” NPT Straight UV Scanner, 4 Ft. Flex Conduit, Insulated Nylon Coupling UV7A4 231.00 1/2” NPT UV Scanner, NEMA 4, 4 Ft. Flex Scanners Conduit, Insulated Nylon Coupling UV7A4W 296.00 and 1/2” NPT 90° UV Scanner, 6 Ft Shielded Cable UV7R4 181.00 Accessories 1” NPT Self-Check Scanner UV7SC 1194.00 10 Ft Cable for UV7SC Self-Check Scanner 59-504-010 183.00 Scanner Support, Max Temp 200°F 36-935 43.50 Magnifying Lens Assembly 46-185 111.00 Magnifying Lens 46-186 117.00 Non-Magnifying Lens 46-187 35.00 1/2” NPTF Insulated Nylon Coupling 35-319 55.20 Tip: If your system has between 4 and 8 burners, select 1 MB-604E module and a connecting cable. If your system has between 9 and 13 burners, select 1 MB608E module and a connecting cable. For systems that have 14 to 20 burners, you can mix MB-604E and MB-608E modules to fit. Digital Indicators Connects to optional Remote Display Module Recorders and Data Acquisition The Fireye Multi-Burner Monitoring System controls the start-up sequence and monitors the flame of up to 20 individual gas, oil or combination gas/oil burners connected to a common valve train. Dynamic on-board diagnostics check for faulty relays, proof of valve closure, high and low fire switch interlocks, and shortened air switch. The MB is even able to specifically identify which burner caused the initial flame failure. Plug-in flame sensor modules that can sense UV, UV self-check or flame rod provide for easy replacement on an individual basis. Configuration and startup time is reduced through use of on-board DIP switches, which also allow sequencing and timing functions. The MB-600S chassis directly powers pilot and main gas valves and ignition transformers. The built-in blower output, purge timing, and modulation control let you add independent limits and a controller to create a complete combustion control system for furnace, oven or other multi-burner applications. Solids Flow and Motion BURNER CONTROLS Controllers and Programmers Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Combustion Safety and Efficiency www.lesman.com sales@lesman.com Process Valves Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 V 12.2016 Solids Flow and Motion FLAME SCANNERS 272 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Fireye Integrated Flame Scanners Comparing Fireye Integrated Flame Scanners Fireye integrated flame scanners accurately detect the presence or absence of flame in a combustion chamber. Their advanced sensors and algorithms can discriminate the target burner from adjacent flames in the same combustion chambers, in all fuel types and burner configurations. Use these integrated scanners to replace Fireye discrete scanner models 45UV5 (single burner applications) and 45RM4 (multi-burner applications), without the need for a separate flame amplifier or switch. Controllers and Programmers Simplicity 65UV5 Detector Type Phoenix 85UVF Insight 95UVS2 Insight II 95DSS3 Digital Indicators Ultraviolet Ultraviolet Ultraviolet, Infrared, or Both Ultraviolet and Infrared One One One Two 4-20 mA Output Flame Relay SPDT (NO and NC) SPST, Normally Open SPST, Normally Open Two SPDT (NO and NC) Fault Relay SPST, Normally Open SPST, Normally Closed SPST, Normally Closed SPST, Normally Open Enclosure Environmental Approvals Display Recorders and Data Acquisition NEMA 4X/IP66 NEMA 4X/IP66 NEMA 4X/IP66 NEMA 4X/IP66 Class I, Div 2, Groups A-D Class I, Div 2, Class II, Div II, Class III Class I, Div 2, Groups A-D, Class II, Div 2, Groups F-G Class I, Div 2, Grousp A-D, Class II, Div 2, Groups F-G FM, UL c, CE FM, UL c/us, CE, ATEX, CENELEC FM, CSA, UL c/us FM, UL c/us (SIL 3), CE, ATEX Internal LED for flame signal and fault indication LEDs and four-button interface Alphanumeric LED and four-button interface Alphanumeric VFD display with five pushbuttons, or infrared transmitter version with wireless handheld communicator Autotune, 21 flame flicker frequencies, four selectable programmable setpoint files Autotune, 21 flame flicker frequencies, four selectable programmable setpoint files, adjustable sensor gain Advanced Features Diagnostics ON/OFF Threshold Power Electromechanical self-checking shutter Self-diagnostics and electronic self-checking Electronic self-checking Electronic self-checking Fixed Automatically set Adjustable Independently adjustable (per relay) 24 VDC 24 VDC 24 VDC 24 VDC Combustion Safety and Efficiency Fireye Insight II 95DSS3 Dual Sensor Flame Scanner Process Valves UL Certified to SIL3 Fireye Insight II 95DSS3 is the first primary safety control to receive UL’s SIL3 functional safety certification. Insight II scanners use advanced techniques to discriminate and integrate flame detection, amplification, safety determination, and flame switch functions into a single detection head. Two independently adjustable flame relays can be set to operate from the ultraviolet sensor, the infrared sensor, or both. The Insight II also offers 21 choices of modulation frequency, adjustable sensor gain, adjustable flame relay ON/OFF thresholds, two 4-20 mA analog signal strength outputs, fault relay, four selectable programming files (for different fuels or firing rates), and Model Selection Guide Catalog automatic configuration capability Description Number Price with manual override. Dual Ultraviolet and Infrared Flame Scanner 95DSS3-1 $4099.00 The Insight II scanner can be purVacuum Fluorescent Display 95DISP-1 838.00 chased blind with a blank cover, with Wireless Display with Four LED Indicators 95WIDISP-2 595.00 a two-line alphanumeric VFD display Wireless Programmer for 95WIDISP-2 95WIHH-2 1011.00 and five-button keypad, or with an Flame Scanner Mounting Flange, 1” NPT 60-2919-1 158.00 infrared transmitter head that com10’ Cable Assembly 59-546-3 136.00 munications wirelessly to a handheld Flame Scanner Cooling Cover 60-2930-1 564.00 remote communications tool. Windows Communication Software FS950W-1 1811.00 The Fireye Simplicity scanner uses an ultraviolet tube-type sensor and an electromechanical selfchecking shutter mechanism. It features an internal flame relay with a fixed ON/OFF Model Selection Guide threshold and a four-second flame failure Catalog Description Number Price response time. Simplicity Self-Checking Integrated Flame Scanner The 65UV5 can be used to detect ultraviolet emissions from fossil fuel flames (natural Ultraviolet Flame Scanner 65UV5-1004QD $1960.00 gas, coke oven gas, propane, methane, Replacement UV Tube 4-290-1 414.00 butane, kerosene, light petroleum distil24 VDC Power Supply 60-2685-25 439.00 lates and diesel fuels). Heat Insulating Jacket 97-1051 753.00 Fireye Phoenix 85UVF Ultraviolet Flame Scanner The Phoenix 85UVF flame scanner uses a solid state ultraviolet flame detection sensor, and an internal relay with automatically set ON/OFF thresholds, eliminating the need for a remote flame amplifier or flame switch. Model Selection Guide The scanner interface includes Catalog a pushbutton keypad and LEDs Description Number Price that provide continuous indica- Phoenix Self-Checking Integrated Ultraviolet Flame Scanner tion of flame signal, flame relay 85UVF1-1QD $1571.00 status, scanner status, and se- UV Flame Scanner UV Flame Scanner, ATEX and CE Approved 85UVF1-1CEX 2829.00 lected operation mode. Mounting Flange for 85UVF1 10’ Cable Assembly 35-318-1 59-546-3 70.00 136.00 Fireye Insight 95UVS2 Ultraviolet Flame Scanner Fireye Insight 95UVS2 uses an solid state ultraviolet sensor and an internal relay with adjustable ON/ OFF thresholds in gas applications. At setup, the Insight determines the modulation frequency for the best flame ON/OFF discrimination. An eight-character alphanumeric LED Model Selection Guide display and a four-button keypad Catalog let you view operating parameters Description Number Price and select setpoints. Insight Solid State Integrated Ultraviolet Flame Scanner The S2 expanded model includes UV Flame Scanner with Quick Disconnect 95UVS2-1 $4778.00 automatic programming with UV Flame Scanner, Quick Disconnect, ATEX 95UVS2-1CEX 6460.00 manual override, 21 choices of flame Mounting Flange for 95UVS2-1 60-2692 139.00 flicker frequency, and four selectMounting Flange for ATEX Scanner 129-168-1 153.00 able programmable files to store Windows Communication Software FS950W-1 1811.00 setpoints. Plus, it can communicate 10’ Cable Assembly 59-496-3 136.00 remotely using Fireye PC software. Fireye Discrete Flame Scanners UV1A Ultraviolet miniature non- self-checking scanners suitable for fuel gases and #2 oil. Non-replaceable tube. Mounting collar 1/2” NPT. 48PT2 Lead sulfide scanner. Designed to detect low frequency IR signals from gas or oil flames. Mounting collar is 1/2” NPT with straight or 90° mounts. 8 ft. flexible conduit. Replaceable sensor cell. These models require flame amplifiers. UV7A4 High sensitivity ultraviolet (UV) for monitoring gas or oil flames which cycle on and off frequently. UL listed, CSA certified, and FM approved. UV7R4 90° UV7SC Self-Check UV 90° right angle ultraviolet Self-check UV7SC Used for flame scanner. High sensitivity continuous gas or oil flames. ultraviolet (UV) for monitoring Fused silica quartz lens, alloy gas or oil flames which cycle housing with seals, long life on and off frequently. push-pull electromagnetically UL listed, CSA certified, and driven photo shutter. Requires FM approved. cable assembly 59-504-010. See pages 270 and 271 for compatible flame amplifiers and burner controls. Solids Flow and Motion Fireye Simplicity 65UV5 Ultraviolet Scanner Controllers and Programmers 273 Digital Indicators FLAME SCANNERS Recorders and Data Acquisition Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Combustion Safety and Efficiency www.lesman.com sales@lesman.com Process Valves Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 BURNER CONTROLS V 12.2016 Solids Flow and Motion 274 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Flame Relays and Burner Control Units Call for details Choosing the Right Kromschroder Burner Control Controllers and Programmers Operating Time Ignition Type Signal Line Length Behavior at Flame Failure Gas Valve Outputs Prices Start at IFS 110IM < 24 Hours Direct 50M Max Fault Lockout and/or Restart 2 $543.00 IFD 258 < 24 Hours Direct 75M Max Switchable: Fault Lockout or Restart 1 $440.00 BCU 370 > 24 Hours Direct or Pilot Burner 50M Max Programmable 2 $713.00 Digital Indicators IFS 110IM Burner Control Unit BCU 370 Burner Control Unit Automatic burner control for ignition and control of gas burners in gas-firing installations of all types. Designed for high cycling frequency and long life. For controlling, igniting, and monitoring industrial forced draught burners of unlimited capacity in intermittent or continuous operation. Recorders and Data Acquisition • For use with flame rod or UV detector • Performs flame simulation check before starting burner and after switching off • Semiconductor output for ignition transformer — no switch contacts • Remote reset, external fault indication • Can be used for multi-burner control by adding flame relay IFW 15T Model Selection Guide Combustion Safety and Efficiency Pilot Flame Catalog Description Establishing Period Number Price Burner control unit for intermittent pilots, FFRT 2 seconds, fault lockout and restart following flame failure IFS 110IMT-3/2/2N 3 seconds 84367700 $543.00 IFS 110IMT-5/2/2N 5 seconds 84367710 543.00 IFS 110IMT-10/2/2N 10 seconds 84367720 543.00 Burner control unit for intermittent operation FFRT 2 seconds, restart following flame failure IFS 110IMT-W-3/2/2N 3 seconds 84367750 564.00 IFS 110IMT-W-5/2/2N 5 seconds 84367760 564.00 IFS 110IMT-W-10/2/2N 10 seconds 84367770 564.00 IFW 15T Flame Relay Process Valves • Add to an IFS 110 IM for use in multi-burner control applications • Potential-free contacts • Integrated ON lamp • Lets your PLC know when flame is present Model Selection Guide Catalog Description Number Price Flame relay. Use with IFS 110IM burner control for multi-burner apps. IFW 15T-N Flame Relay 84359100 $271.00 • Use with UV or ionization flame sensors • Activates blower, positions butterfly valve, monitors gas and air pressure, and checks valves with external gas pressure switch (DGmax) • Programmable by optical interface and BCSoft PC software Model Selection Guide Catalog Ignition Function Number Price Burner control unit for intermittent or continuous direct or pilot burner. None DGMax pressure monitoring 88600861 $713.00 None Integrated tightness control 88600708 1015.00 Electronic DGmax pressure monitoring 88600298 808.00 Electronic Integrated tightness control 88600299 1123.00 UVS10D2 Ultraviolet Flame Detector For monitoring gas burners of with or without fan, on hot-air furnaces, gas-fired boilers, industrial furnaces, and excess-gas flaring installations. • Insensitive to sunlight, daylight, infrared radiation, and incandescent lamps • Tube life expectancy 10,000 operating hours • Protects against interruptions or short circuits in the flame signal line • Rugged aluminum construction with integrated heat guard, 1/2”NPTF threaded collar and 6-foot leads Model Selection Guide Description UVS 0D2 Ultraviolet Flame Detector Ultraviolet Replacement Tube Catalog Number 84315205 74960445 Price $190.00 113.00 Key Features d controls with Flame safeguar mA output! • Proportional 0/4-20mA flame standard 4-20 signal output fuels? rners? Multiple lution! bu e pl ti ul M • Flame and self-check relays s the so ng fuels? Here’ • Wide spectral response for hard- Changi to-site applications • Adjustable “Flame On” and ”Flame Off” points • Models for one, two, or three viewing heads, with independent configuration for each sensor • Multiple flicker frequency settings prevent flame-out • Compact UV and IR detectors ideal for pilot monitoring • Viewing head temperature indication • Electronic shutter for viewing head self-check • Hazardous location viewing head models: Class I, Div 2, Groups A-D, T5 and T4A Honeywell’s flame monitoring systems are ideal for applications in petroleum, petrochemical, pulp, paper, and metals processing industries. Their ability to discriminate in the toughest environments tailors them for industrial process, black liquor recovery, cogeneration or grate-fired builders, cement or lime kilns, Claus (H2S) reactors, thermal oxidizers, and gas turbines. These industrial flame monitoring systems are uniquely suited for multiple burner applications, exotic fuels, hostile environments and burner types including combination, low NOx, opposed fired, hydrogen, duct, and register burners. Learn more about combustion controls and flame safety with our free webinar recordings. www.lesman.com/train/ Remote Configuration, Monitoring, and Diagnostics You can easily interface multiple signal processors through FlameTools software for remote configuration, monitoring and diagnostics. The userfriendly graphical interface provides intuitive configuration options for settings and outputs. PC software provides access to: • Flame strength in numeric, graphic, or spreadsheet format • Simultaneous display of multiple devices and channels • Configuration control with easy-to-use sliders • Data logging, with the ability to save process details to spreadsheet • Filter wizard that automatically saves and compares flame readings for all filter settings • Ability to save configuration of connected devices to a spreadsheet • Automatic device detection for serial ports Finding the Right IRIS System for Your Application P531 P522 P222 700 Multi-burner, multi-fuel Multi-burner, multi-fuel Flare stack pilot Single burner signal signal processor signal processor monitoring signal processor. processor Three channels with Two-channel toggle, One channel, two-digit status LEDs One channel, four-digit four-digit alphanumeric numeric display, display, keypad, and keypad, and status LEDs alphanumeric display, Detachable status LEDs keypad, and status LEDs programmer and Outputs keypad optional Outputs Outputs 0/4-20 mA scalable 0/4-20 mA scalable, 0/4-20 mA scalable, (non-isolated), Outputs Two SPDT flame relays, Two SPDT early Two SPST flame relays, 0/4-20 mA scalable, One SPDT self-check indication, One SPST 24 VDC @ 50 mA relay Power to One SPDT delayed self-check relay aux out, Six SPDT detectors indication, Power to detector flame relays, Power to detector One SPDT self-check relay, Three normally, open alarm relays, Power to detectors Compatible Sensors S700/S800 S256B S55xBE S700/S800/S55xBE P532 Multi-burner, multi-fuel signal processor Three channels, three tri-color alphanumeric scrolling displays, keypad, and status LEDs Outputs 0/4-20 mA scalable, 24 VDC @ 50 mA aux out, Six SPDT flame relays, One SPDT self-check relay, Three normally-open alarm relays, Power to detectors S700/S800/S55xBE Solids Flow and Motion Industrial Flame Monitoring for Continuous Burners Controllers and Programmers 275 Digital Indicators FLAME MONITORING Recorders and Data Acquisition Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Combustion Safety and Efficiency www.lesman.com sales@lesman.com Process Valves Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 V 12.2016 Solids Flow and Motion FLAME 276 MONITORING Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Industrial Flame Monitoring for Continuous Burners Flare Stack Pilot Monitoring P222 Watchdog Signal Processor and Viewing Head Controllers and Programmers One channel signal processor for UV flare stack monitoring, with mounting base, plugin terminals, four-digit alphanumeric display, keypad, and status LEDs. Watchdog III UV flare stack viewing head with digital display, quick disconnect plug and 0-99 gain. Digital Indicators In many industries, EPA regulations require the monitoring of a stack’s flame, or the pilot flame that ignites the gases, to avoid releasing unburned hydrocarbons into the atmosphere. The Honeywell IRIS Watchdog III system monitors pilot and flare stack activity using an ultraviolet sensor. It provides continuous burner surveillance indicating the presence or absence of a flame at the flame tip, to help comply with state and federal EPA reporting regulations. The P222 signal processor includes two independent relays, one for early response (adjustable from 1-60 seconds) to a flame loss, and the other for time-delayed response (adjustable between the early response time and 60 minutes) for a flame-out alarm. The signal processor pairs with the Honeywell IRIS S256B ultraviolet viewing head for a fully functional flare stack monitoring system. Recorders and Data Acquisition Processor Outputs: 0/4-20 mA scalable, two SPDT early indication, one SPDT delayed indication, power detector Programmed via: Keypad or FlameTools software Processor Power: 85-265 VAC 50/60 Hz Model Selection Guide Ambient Temperature Range: Catalog Processor: 32° to 140°F; Description Number Price Viewing Head: -40° to 140°F Flare Stack Signal Processor, AC P222 $4775.61 Enclosure: Processor: NEMA 1; Viewing Head: IP67, NEMA 4X Flare Stack UV Viewing Head S256B 6623.58 Cable with Braided Shield (per Ft) C328 9.31 Approvals: CSA Special Acceptance Scalable 4–20 mA output standard on all Iris flame signal processors! 700 Signal Processors for Single Burner Applications One channel signal processor with DIN-rail mounting, plug-in terminals, two-digit numeric display, keypad, and status LEDs. NEMA 1 enclosure. Combustion Safety and Efficiency Outputs: 0/4-20 mA scalable, two SPDT flame relays, one SPDT self-check relay, power detectors Programmed via: Keypad Model Selection Guide Processor Power: 85-265 VAC 50/60 Hz or 22-26 VDC Catalog Description Number Ambient Temperature Range: 32° to 140°F Single Burner Signal Processor, AC 700ACSP Approvals: FM, CSA Single Burner Signal Processor, DC 700DCSP Compatible Viewing Heads: One S700 or S800 S700/S800 Viewing Heads Process Valves Viewing head with quick disconnect plug and 15-ft cable, 1-9 gain selection Enclosure: IP67, NEMA 4/4X with tightened connector and UV cable protection Approvals: FM, CSA Class 1, Div 2, Groups A-D, T4A Ambient Temperature Range: -40° to 185°F Compatible Signal Processors: P531 and P532 series multiburner processors, 700 series single burner processors Price $1356.71 1148.41 Model Selection Guide Catalog Description Number Aluminum housing over center latches Infrared Viewing Head S702 Ultraviolet Viewing Head S706 Stainless steel housing with friction twist lock Infrared Viewing Head S802 Ultraviolet Viewing Head S806 15’ Cable with LED, Braided Shield ASY782 Price $1671.78 1703.92 $1599.59 1740.00 612.00 www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 FLAME MONITORING 277 Multi-Burner and Multi-Fuel Applications P522 Signal Processors Outputs: 0/4-20 mA scalable, two SPDT flame relays, one SPDT self-check relay, power detectors Programmed via: Keypad or FlameTools software Processor Power: 85-265 VAC 50/60 Hz or 22-26 VDC Model Selection Guide Approvals: FM, CSA Catalog Ambient Temperature Range: 32° to 122°F Description Number Compatible Viewing Heads: Two S55xBE models Multi-burner Signal Processor, AC P522AC Multi-burner Signal Processor, DC P522DC Controllers and Programmers Signal processor with mounting base, plug-in terminals, two channel toggle, four-digit alphanumeric display, keypad and status LEDs. NEMA 1 enclosure. Solids Flow and Motion Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Price $3426.70 3426.70 P531 Signal Processors Signal processor with mounting base, plug-in terminals, three channels, three tri-color alphanumeric scrolling displays, keypad, and status LEDs. NEMA 1 enclosure. Outputs: 0/4-20 mA scalable, 24 VDC@ 50 mA aux out, six SPDT flame relay, one SPDT self-check relay, three normally open alarm relays, power detectors Programmed via: Keypad or FlameTools software Processor Power: 85-265 VAC 50/60 Hz Model Selection Guide or 22-26 VDC Catalog Ambient Temperature Range: FM: -40° to Description Number Price 140°F; CSA: 32° to 125°F Multi-burner Signal Processor, AC P532AC $4788.77 Approvals: FM, CSA Multi-burner Signal Processor, DC P532DC 4431.33 Compatible Viewing Heads: Two S55xB and one S700 or S800 Recorders and Data Acquisition P532 Signal Processors e Keypad interfac 1 53 RP e th lets e function like th 2. RP53 Combustion Safety and Efficiency Outputs: 0/4-20 mA scalable, 24 VDC@ 50 mA aux out, six SPDT flame relay, one SPDT self-check relay, three normally open alarm relays, power detectors Programmed via: Detachable P532U1 program interface or FlameTools software Processor Power: 85-265 VAC 50/60 Hz Model Selection Guide or 22-26 VDC Catalog Ambient Temperature Range: FM: -40° to Description Number Price 140°F; CSA: 32° to 125°F Multi-burner Signal Processor, AC P531AC $3324.62 Approvals: FM, CSA Multi-burner Signal Processor, DC P531DC 2835.28 Compatible Viewing Heads: Two S55xBE Keypad/Programming Interface P532UI #VALUE! and one S700 or S800 Digital Indicators Signal processor with mounting base, plug-in terminals, three channels and status LEDs. Compatible with RP532U detachable programmer/keypad. NEMA 1 enclosure. Viewing head with digital display(s), quick disconnect plug, IR high pass filter and 0-699 gain selections, 0-99 UV gain selection Model Selection Guide Enclosure: IP67, NEMA 4X Approvals: CSA: Class 1, Div 2, Groups A-D, T5; FM Ambient Temperature Range: -40° to 122°F Color Code: UV and IR: White; IR: Red; UV: Blue Compatible Signal Processors: P522, P531, and P532 series multi-burner processors Catalog Description Number Ultraviolet/Infrared Viewing Head S550BE Infrared Viewing Head S552BE Ultraviolet Viewing Head S556BE Cable with Braided Shield (per Ft) C328 Price $4048.92 3165.33 3660.18 9.31 Process Valves S55xBE Viewing Heads with Digital Displays SOLENOID VALVES V 12.2016 Solids Flow and Motion 278 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Solenoid Valves for Combustion Systems Controllers and Programmers Call us or visit Lesman.com for our full solenoid valve offering. Comparing ASCO Combustion Valves Digital Indicators Valve Parts In Contact with Fluids Approvals 8030 8040 8210 8214 8215 8262 Brass body 305 SS core tube NBR seals/disc 430F SS core/plugnut Copper shading coil 302 SS springs Aluminum body 305 SS core tube NBR seals/disc 430F SS core/plugnut Copper shading coil 302 SS springs Zinc-plated steel pipe plug Brass body 305 SS core tube NBR seals/disc 430F SS core/plugnut Copper shading coil Aluminum body 305 SS core tube NBR seals/disc 430F SS core/plugnut Copper shading coil 302 SS springs Zinc-plated steel pipe plug Aluminum body 305 SS core tube NBR seals/disc/ diaphragm 430F SS core/plugnut 302 SS or 17-7 PH springs Copper shading coil CA core guide 305 SS core tube Brass body 305 SS core tube NBR seals/disc 430F SS core/plugnut Copper shading coil Inconel 600 springs Acetal core guide PTFE rider ring UL, FM, CSA UL, CSA, FM (3/8” to 3/4” only) UL, FM, CSA UL, FM, CSA UL, CSA, FM (except 8215A090 and 8215A040) UL, FM, CSA Recorders and Data Acquisition Model Selection Guide 120 volts AC/60 Hz — All Valves Shown Here are Normally Closed (Closed when De-Energized), for Use in Fluids to Maximum Temperatures 125°F Combustion Safety and Efficiency Process Valves Operating Pressure Watt Rating/ Solenoid Valve Repair Kit Cv Gas Differential (PSI) Class of Pipe Orifice Flow Capacity Coil Catalog Price Catalog Price Size Size Factor BTU/Hr Min. Max. Insulation Number Each Number Each Direct Acting Gas Shutoff Valves 1/8” 5/16” 1 53,700 0 15 6.1/F 8040H006 $75.00 318247 $63.00 1/4” 5/16” 1.1 59,000 0 15 10.1/F 8040H007 76.00 318247 63.00 3/8” 3/8” 1.8 97,000 0 15 10.1/F 8030G068 186.00 306628 139.00 1/2” 7/16” 2.8 151,000 0 8 10.1/F 8030G069 189.00 306629 155.00 1/2” 3/4” 5.4 291,000 0 2 10.1/F 8040G022 182.00 306633 83.00 3/4” 3/4” 9.5 512,000 0 2 10.1/F 8040G023 183.00 306633 83.00 1” 1-5/8” 16.8 900,000 0 0.5 15.4/F 8040C004 185.00 304079 138.00 Pilot Operated Gas Shutoff Valves 3/8” 5/8” 2.8 150,000 0 50 10.1/F 8210G074 198.00 304076 160.00 3/8” 3/4” 3.4 183,000 0 50 10.1/F 8215G010 193.00 302350 133.00 1/2” 5/8” 3.6 193,000 0 50 10.1/F 8210G075 235.00 304076 160.00 1/2” 3/4” 4.4 238,500 0 50 10.1/F 8215G020 193.00 302350 133.00 3/4” 5/8” 5.0 295,000 0 50 10.1/F 8210G076 256.00 304076 160.00 3/4” 3/4” 5.1 247,500 0 50 10.1/F 8215G030 204.00 302350 133.00 1” 1-5/8” 21 1,119,000 0 25 15.4/F 8215B050 301.00 302352 245.00 1-1/4” 1-5/8” 32 1,730,000 0 25 15.4/F 8215B060 301.00 302352 245.00 1-1/2” 1-5/8” 35 1,900,000 0 25 15.4/F 8215B070 348.00 302352 245.00 2” 2-3/32” 60 3,251,000 0 25 15.4/F 8215B080 513.00 302353 312.00 2-1/2” 3” 117 5,821,000 0 5 28.2/F 8215A090 778.00 302354 481.00 3” 3” 138 7,430,000 0 5 28.2/F 8215A040 998.00 302354 481.00 Gas Shutoff Valves with Waterproof Enclosures 3/8” 3/4” 3.4 183,000 0 5 17.1/F 8214G010 157.00 316233 130.00 1/2” 3/4” 4.4 238,500 0 5 17.1/F 8214G020 157.00 316233 130.00 3/4” 3/4” 5.1 247,500 0 5 17.1/F 8214G030 161.00 316233 130.00 Replacement Coil Catalog Number Price Each 238210-032-D 238210-032-D 238610-032-D 238610-032-D 238610-032-D 238610-032-D 099257-001-D $92.00 92.00 102.00 102.00 102.00 102.00 134.00 238610-032-D 238610-032-D 238610-032-D 238610-032-D 238610-032-D 238610-032-D 099257-001-D 099257-001-D 099257-001-D 099257-001-D 206409-011-D 206409-011-D 102.00 102.00 102.00 102.00 102.00 102.00 134.00 134.00 134.00 134.00 332.00 332.00 238610-132-D 238610-132-D 238610-132-D 126.00 126.00 126.00 Looking for another ASCO solenoid valve? Call Lesman’s solenoid valve specialists at 800-953-7626. We stock deep! 279 Specifications Construction: Body: Aluminum; Seals and disc: NBR; Core tube: 305 stainless steel; Core guide: Acetal; Rider ring: PTFE; Core and plugnut: 430F SS; Springs: 302 SS; Shading coil: Copper; Pipe plug: Zinc-plated steel Standard Voltages: 24, 120, 240 VAC, 60 Hz (or 110, 200 VAC, 50 Hz); 12, 24 VDC; Visual indicator and Proof-of-Closure switch only available on AC constructions General Purpose Solenoid Enclosures: RedHat metal Type 1; General Purpose housing has a 7/8” diameter hole to accept standard conduit hubs or connectors. Add prefix JB to catalog number for a Junction Box construction with two 7/8” diameter knockouts. (i.e. JB8214 265) Watertight Solenoid Enclosures: RedHat II molded epoxy Type 1, 2, 3, 3S, 4 and 4X combination. General Purpose and Watertight solenoid enclosures with 1/2” conduit hub as standard. Valve Response Time: Opening Time: <1 second; Closing Time: <1 second Approvals: UL Listed: Standard 429“Electrically Operated Valves,”Guide YIOZ, File MP618 Safety Shutoff Valves. FM Approved: Class 7400 “liquid and gas safety shutoff valves.” when ordered with C, VI options. CSA Certified: Standard C22.2 No. 139 “Electrically Operated Valves,” File 010381. Automatic Gas Valves Z21.21 (6.5), C/I, File 112872. 3) Automatic Gas Safety Shutoff Valves (3.9), File 112872. Model Selection Guide 120 volts AC/60 Hz — Valves Shown Here are Normally Closed (Closed when De-Energized), For Use in Fluids to Maximum Temperatures 125°F Operating Pressure Watt Rating/ Solenoid Valve Replacement Coil Cv Gas Differential (PSI) Class of Pipe Orifice Flow Capacity Coil Catalog Price Catalog Price Size Size Factor BTU/Hr Min. Max. Insulation Number Each Number Each Two-Way, Normally Closed General Purpose Gas Valves (UL, CSA Approved as Safety Shutoff Valves) 1 1/4” 2 3/32” 36 1,925,000 0 5 20/F 8214 265 $347.00 099257-005-D $177.00 1 1/2” 2 3/32” 45 2,406,000 0 5 20/F 8214 275 456.00 099257-005-D 177.00 2 2/32” 55 2,940,500 0 5 20/F 8214 280 542.00 099257-005-D 177.00 Two-Way, Normally Closed Watertight Gas Valves (UL, CSA Approved as Safety Shutoff Valves). Only available in AC voltages. 1 1/4” 2 3/32” 36 1,925,000 0 5 20/F 8214G266 334.00 272610-132-D 132.00 1 1/2” 2 3/32” 45 2,406,000 0 5 20/F 8214G276 439.00 272610-132-D 132.00 2 2/32” 55 2,940,500 0 5 20/F 8214G281 521.00 272610-132-D 132.00 Options and Accessories Visual indication of open/shut position (For FM-Approved safety shutoff valve) Suffix VI 106.00 (For AC voltages only) 1 Amp proof of closure switch (For FM-Approved safety shutoff valve) Suffix C 157.00 Learn more at Lesman.com Get ASCO specifications... ...Check Lesman and factory stock status and lead times... ...Find the right rebuild kit or replacement coil for your valve. Digital Indicators FM approved as safety shutoff valve when ordered with optional visual indication or proof-of-closure switch. Recorders and Data Acquisition Features • FM approved as safety shutoff valve with visual indicator and proof-of-closure switch options (Suffix “VI” & “C”) • For on-off control of fuel gas in commercial and industrial gas burners • Unique double disc design with overtravel provides redundant sealing for leak tight shutoff • Zero differential piloted diaphragm • Valves provided with 1/8” NPT upstream and downstream pipe taps with plugs for routine testing • Optional flange adapters for ease of installation and service • Modular design for flexibility to configure double solenoid gas train with a small footprint • Low ambient operating temperature range — valves can be installed in frigid environments as low as -40° C/F Controllers and Programmers 2-Way Gas Safety Shutoff Valves Combustion Safety and Efficiency 8214 Series SOLENOID VALVES Process Valves www.lesman.com sales@lesman.com Solids Flow and Motion Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 SOLENOID VALVES V 12.2016 Solids Flow and Motion 280 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Valvario® VAS Safety Shut-Off Solenoid Valves Normally closed solenoid valves. Safeguard and control air and gas supply to burners and appliances. For use in gas control and safety systems in all sectors of the iron, steel, glass, and ceramics industries, plus commercial heat generation in packaging, paper, and food industries. Controllers and Programmers • Modular design saves space and piping work • Main gas valve, pilot valve, regulator and pressure switch are all available for direct “stack” mounting for one small modular footprint • Changeable mounting plates make it easy to reduce input/output size and flange size. Reduces need for keeping multiple sizes in inventory • Modular-mount mercury-free pressure switch has test port and <25% deadband • Can be equipped with Proof of Closure visual indicator • High flow rate and low pressure drop • CSA, FM, CE approvals Digital Indicators Specifications Recorders and Data Acquisition Inlet Pressure: (pe): 7 PSIG max Non-Operational Pressure: FM approved: 10 PSIG; CSA approved: 5 PSIG Flow Adjustment: Limits max flow between 20% and 100%. On VAS 1-3 sizes, the setting can be monitored on an indicator Adjustment of Start Gas Rate: 0% to 70% Opening Times: VAS/N quick opening: ≤1sec; VAS/L slow opening: up to 30 sec Closing Time: <1 second Ambient Temperature: -4° to 140°F Safety Valve: Class A, Group 2, pursuant to EN 13611 and EN 161; FM research class 7410 and 7411, ANSI Z21.21, CSA 6.5 Materials: IP65 enclosure; Valve housing: Aluminum, Valve seal: NBR Voltage: 120 VAC, 50/60 Hz Current Consumption (at 68°F): Pickup: 1.8 amp; Holding: 0.3 amp Switching Frequency: 5x per minute, except VAS 9: Once per minute Switching Cycles: 0.1 amp: 500,000; 0.5 amp: 300,000; 1 amp: 200,000; 3 amp: 100,000 Combustion Safety and Efficiency Flow Rates Model Selection Guide Valve Inlet/Outlet Series Size Flange Size Quick Opening, NPT Threaded Connection VAS 1T10N/NQ 1 3/8” VAS 1T15N/NQ 1 1/2” VAS 1T20N/NQ 1 3/4” VAS 1T25N/NQ 1 1” VAS 2T25N/NQ 2 1” VAS 2T32N/NQ 2 1 1/4” VAS 2T40N/NQ 2 1 1/2” VAS 2T50N/NQ 2 2” VAS 3T40N/NQ 3 1 1/2” VAS 3T50N/NQ 3 2” VAS 3T65N/NQ 3 2 1/2” Slow Opening, NPT Threaded Connection VAS 1T10N/LQ 1 3/8” VAS 1T15N/LQ 1 1/2” VAS 1T20N/LQ 1 3/4” VAS 1T25N/LQ 1 1” VAS 2T25N/LQ 2 1” VAS 2T32N/LQ 2 1 1/4” VAS 2T40N/LQ 2 1 1/2” VAS 2T50N/LQ 2 2” VAS 3T40N/LQ 3 1 1/2” VAS 3T50N/LQ 3 2” VAS 3T65N/LQ 3 2 1/2” Catalog Number Price 88001831 88001832 88001842 88001830 88001849 88001850 88001851 88001852 88001853 88001854 88001855 $202.00 202.00 239.00 249.00 329.00 329.00 339.00 339.00 457.00 457.00 488.00 88001856 88001857 88001858 88001859 88001860 88001861 88001862 88001863 88001864 88001865 88001869 249.00 249.00 285.00 295.00 372.00 372.00 381.00 381.00 494.00 494.00 523.00 Process Valves V5055 Industrial Gas Safety Shutoff Valve Safety shutoff valves used with V4055 fluid power actuators to control natural or LP gas flow to commercial and industrial burners. Mounts directly in gas supply line. Temperature Range: -40°F to 150°F Operating Differential: 5 PSI max with V4055A or D; 15 PSI max with V4055 B, E, F, or G models. Includes: 1/4”–18 NPT upstream and downstream taps and plugs Proof of Closure: V5055C valves have double seal and are used with V4055D and V4055E actuators to provide proof-of-closure switch and valve seal over-travel interlock Approvals: FM, CSA, and UL Model Selection Guide Pipe Functions Size Capacity Safety shutoff valves for use with V4055 valve actuators 1.5” NPT 1717 cf/Hr – 48.6 m3/Hr On/off safety shutoff 3” NPT 4250 cf/Hr – 148 m3/Hr 1.25” NPT 1406 cf/Hr – 39.8 m3/Hr On/off safety shutoff, slow opening 1.5” NPT 1717 cf/Hr – 48.6 m3/Hr 2” NPT 3620 cf/Hr – 102.5 m3/Hr On/off safety shutoff, proof of closure 2.5” NPT 4250 cf/Hr – 120 m3/Hr Catalog Number Price V5055A1020 V5055A1053 V5055B1010 V5055C1059 V5055C1000 V5055C1018 $365.70 817.87 321.98 735.48 886.13 1044.29 Picking the right V4055 actuator After you’ve chosen your V5055 safety shutoff valve, you’ll need a compatible V4055 actuator. If you selected a V5055A valve, order a V4055A actuator. If you selected a V5055C valve, you’ll need a V4055D actuator. From there, you have the option of choosing 13 second or 26 second timing, whether or not your actuator needs an internal auxiliary switch, and whether or not your process has a damper shaft. V4055 On-Off Gas Valve Actuator Use with Honeywell V5055 gas valves where smooth light off is important to control gas supply to industrial burners. Model Selection Guide One second maximum closing time. Continuous display of valve position with a red (open) or yellow (closed) indicator. Provides final safety shutoff service when used with V5055 valves. Temperature Range: -40° to 150°F Operating Pressure: 5 psi maximum Electrical Rating: 120 VAC, 60 Hz Auxiliary Switch Contact Ratings: 9.8 AFL, 55.8 ALR, 1/2 hp Proof of Closure Switch Contact Ratings (V4055D): 4.9 AFL, 29.4 ALR, 1/2 hp; 9.8 AFL, 58.8 ALR, 1/2 hp Looking for direct-acting or pilot gas shutoff valves or vent valves? See page 278. Need an FM-approved safety shutoff valve with visual indication and proof of closure? See page 279! Timing Internal Damper Catalog (Open) Auxiliary Switch Shaft Number Price On-Off Actuator, Use with V5055/V5097A,B Valve Bodies 13 sec Yes (90° Stroke) No V4055A1296 $684.52 13 sec No Yes V4055A1098 611.04 13 sec No No V4055A1031 611.04 26 sec No Yes V4055A1064 565.72 26 sec No No V4055A1007 565.72 26 sec No No V4055A1312* 1196.00 On-Off Actuator with Proof of Closure Switch, Use with V5055C/V5097C Valve Bodies 13 sec Yes No V4055D1035 735.39 13 sec No Yes V4055D1019 661.86 13 sec No No V4055D1043 661.86 26 sec No Yes V4055D1001 619.39 * NEMA 4 Enclosure Solids Flow and Motion Shutoff Valves and Actuators Controllers and Programmers 281 Digital Indicators SHUTOFF VALVES Recorders and Data Acquisition Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Combustion Safety and Efficiency www.lesman.com sales@lesman.com Process Valves Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 SHUTOFF VALVES V 12.2016 Solids Flow and Motion 282 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 FM-Approved Ball Valves for Safety Shut-Off Controllers and Programmers FM approved for use in applications that require protection for fuelburning equipment per FM class 7400, 7420, and 7422. Available in threaded or ANSI flange design, in sizes from 1/4” to 6”. Components include a spring-return automated ball valve, explosion-proof limit switch, and a solenoid pilot valve. Assemblies feature the latest in quarter-turn automation and rack-and-pinion actuator design, for a marked improvement over older spring-diaphragm technology. The actuator, combined with the superior valve seating and stem seal design, provides for reliable and consistent closure in a compact fuel gas safety shut-off system. Digital Indicators Features • Pyramidal stem seal system • 316 stainless steel or carbon steel bodies, reinforced Teflon seat • Three-piece threaded or ANSI flanged connections • Solenoids approved for waterproof and explosion-proof environments • Two SPDT mechanical limit switch, 5 Amp, NEMA 4, 4X, 7, and 9 Recorders and Data Acquisition and Call for pricing gendelivery on Oxy es lv va cleaned A-T Controls’ patented Pyramidal stem seal system protects your valve against wear and leakage, and reduce your plant’s fugitive emissions. Specifications Body: Choice of 316 stainless steel or carbon steel Approvals: FM Class 7400, 7420, and 7400 Maximum Operating Pressure (depends on valve size): F88 (threaded) carbon steel: 1000 to 1450 PSI at 100°F, F88 stainless steel: 1000 to 1440 PSI at 100°F; F9D (flanged) carbon steel: 285 to 740 PSI at 100°F; F9D stainless steel: 275 to 720 PSI at 100°F Limit Switch: Standard: Two SPDT mechanical switches, 5 Amp @ 125 VAC, NEMA 4, 4X, 7, and 9. Optional: Two 5 Amp DPDT mechanical switches, two 1 Amp SPDT proximity switches, or two 5 Amp SPDT mechanical switches with 4-20 mA position transmitter Combustion Safety and Efficiency SMARTLINK® MRV Micro-Ratio Valve with Electronic Linkage Process Valves • Precise and repeatable flow control optimizes fuel efficiency, enables accurate temperature control and lowers burner emissions • Synchronous control of up to four valves with conventional signal from your process controller • Stores 22 point customized profile for each valve • Standby, purge and light off positions can be defined independent of valve profiles • UL and CE approved electronics and software for air-fuel ratio control • FM approved as non-incendive for Class I, Div 2, Groups A-D, and T4; NEMA 4X standard actuator Today’s advanced industrial burner systems use advanced ratio control to minimize emissions while maximizing efficiency. Maxon SMARTLINK® MRV flow control valves provide that control and more. An electronic parallel positioning system for air:fuel ratio control, SMARTLINK MRV is the industry standard in gas valves when operational reliability and precision are required. MAXON’s complete SMARTLINK system includes up to four gas valves and a Control Interface Unit to electronically link the valves to your process controller. Each flow control valve is continuous duty and fully adjustable to 0.1% accuracy to provide dynamic control of burner ratios for optimal performance. Dimensions: FD9 ANSI Flanged Assembly From left: Top view, side view, front view From left: Top view, side view, front view Model Selection Guide — Ball Valves with Gas Safety Shutoff Assembly Valve Dimensions Actuator Dimensions Carbon Steel Valve Valve Valve Size Cv A C F B D E Catalog Number Price Model F88 FireSafe NACE, Three-Piece Full Port Ball Valve, Direct Mount Gas Safety Shutoff Assembly 1/4” 7 12.14 6.60 2.95 8.00 7.05 5.09 SS-8C-TX-025-6AA $ 1420.00 3/8” 8 12.14 6.60 2.95 8.00 7.05 5.09 SS-8C-TX-038-6AA 1420.00 1/2” 15 12.14 6.60 2.85 8.00 7.05 5.09 SS-8C-TX-050-6AA 1437.00 3/4” 40 13.37 5.98 3.36 9.34 7.05 6.32 SS-8C-TX-075-6AA 1515.00 1” 70 13.85 5.98 4.25 9.34 7.05 6.80 SS-8C-TX-100-6AA 1583.00 1 1/4” 110 14.00 5.98 4.37 9.34 7.05 6.95 SS-8C-TX-125-6AA 1639.00 1 1/2” 250 15.04 6.22 5.01 10.92 7.05 7.99 SS-8C-TX-150-6AA 1867.00 2” 430 15.75 6.39 5.62 11.51 7.05 8.70 SS-8C-TX-200-6AA 2201.00 2 1/2” 600 17.51 6.85 7.28 13.92 7.05 10.46 SS-8C-TX-250-6AA 2547.00 3” 1100 17.51 6.85 8.07 13.92 7.05 10.81 SS-8C-TX-300-6AA 2892.00 4” 2200 19.67 7.20 9.45 15.20 7.48 12.19 SS-8C-TX-400-6AA 3410.00 Valve Dimensions Actuator Dimensions Carbon Steel Valve Valve Valve Size Cv A C E G B D F Catalog Number Price Model FD9 Firesafe NACE, ANSI #150 Flanged Full Port Ball Valve Gas Safety Shutoff Assembly 1/2” 15 12.32 6.60 1.84 4.26 8.00 7.05 5.27 SS-9C-FX-050-6AA $ 1500.00 3/4” 45 13.56 5.98 2.18 4.62 9.34 7.05 6.51 SS-9C-FX-075-6AA 1586.00 1” 85 13.85 5.98 2.21 5.00 9.34 7.05 6.80 SS-9C-FX-100-6AA 1644.00 1 1/2” 275 15.84 6.39 2.83 6.50 11.51 7.05 8.79 SS-9C-FX-150-6AA 1986.00 2” 460 16.13 6.39 3.38 7.02 11.51 7.05 9.08 SS-9C-FX-200-6AA 2147.00 2 1/2” 700 17.80 6.85 3.06 7.48 13.92 7.05 10.75 SS-9C-FX-250-6AA 2719.00 3” 1100 18.45 6.85 4.01 8.01 13.92 7.05 11.40 SS-9C-FX-300-6AA 3120.00 4” 2200 20.59 7.20 4.07 9.00 15.20 7.48 13.11 SS-9C-FX-400-6AA 4227.00 6” 5150 25.88 8.22 7.00 15.50 24.37 7.48 18.40 SS-9C-FX-600-6AA 7812.00 Model FD9 Firesafe NACE, ANSI #300 Flanged Full Port Ball Valve Gas Safety Shutoff Assembly 1/2” 15 12.32 6.60 1.84 4.26 8.00 7.05 5.27 SS-9C-3X-050-6AA 1544.00 3/4” 45 13.56 5.98 2.18 4.62 9.34 7.05 6.51 SS-9C-3X-075-6AA 1670.00 1” 85 13.85 5.98 2.21 5.00 9.34 7.05 6.80 SS-9C-3X-100-6AA 1752.00 1 1/2” 275 15.84 6.39 2.83 6.50 11.51 7.05 8.79 SS-9C-3X-150-6AA 2189.00 2” 460 16.13 6.39 3.38 7.02 11.51 7.05 9.08 SS-9C-3X-200-6AA 2329.00 2 1/2” 700 17.80 6.85 3.06 7.48 13.92 7.05 10.75 SS-9C-3X-250-6AA 2982.00 3” 1100 18.45 6.85 4.01 8.01 13.92 7.05 11.40 SS-9C-3X-300-6AA 3535.00 4” 2200 20.59 7.20 4.07 9.00 15.20 7.48 13.11 SS-9C-3X-400-6AA 5104.00 6” 5150 25.88 8.22 7.00 15.50 24.37 7.48 18.40 SS-9C-3X-600-6AA 9273.00 Stainless Steel Valve Catalog Number Price SS-8S-TX-025-6AA SS-8S-TX-038-6AA SS-8S-TX-050-6AA SS-8S-TX-075-6AA SS-8S-TX-100-6AA SS-8S-TX-125-6AA SS-8S-TX-150-6AA SS-8S-TX-200-6AA SS-8S-TX-250-6AA SS-8S-TX-300-6AA SS-8S-TX-400-6AA $ 1432.00 1432.00 1440.00 1530.00 1584.00 1649.00 1880.00 2218.00 2633.00 2999.00 3573.00 Stainless Steel Valve Catalog Number Price SS-9S-FX-050-6AA SS-9S-FX-075-6AA SS-9S-FX-100-6AA SS-9S-FX-150-6AA SS-9S-FX-200-6AA SS-9S-FX-250-6AA SS-9S-FX-300-6AA SS-9S-FX-400-6AA SS-9S-FX-600-6AA $ 1535.00 1591.00 1649.00 2027.00 2205.00 2832.00 3259.00 4472.00 8468.00 SS-9S-3X-050-6AA SS-9S-3X-075-6AA SS-9S-3X-100-6AA SS-9S-3X-150-6AA SS-9S-3X-200-6AA SS-9S-3X-250-6AA SS-9S-3X-300-6AA SS-9S-3X-400-6AA SS-9S-3X-600-6AA 1554.00 1682.00 1769.00 2261.00 2420.00 3129.00 3747.00 5434.00 10113.00 Digital Indicators Controllers and Programmers Dimensions: F88 Three-Piece Threaded Assembly 283 Solids Flow and Motion SHUTOFF VALVES Recorders and Data Acquisition Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Combustion Safety and Efficiency www.lesman.com sales@lesman.com Process Valves Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 SHUTOFF VALVES V 12.2016 Solids Flow and Motion 284 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Lesman Instrument Company www.lesman.com sales@lesman.com Safety Shutoff and Vent Valves 5000 Series Electromechanical Valves for Oil and Gas Controllers and Programmers Digital Indicators • 3/4” to 3” line sizes with threaded NPT process connection; Line pressures up to 125 PSIG • Field-rotatable top assemblies in 90° increments to fit your application • Actuators available with manual reset or automatic reset operators • Visual position indication standard • Overtravel position switches for open and closed position • Electrically actuated valves with powerful closing spring provide closure in less than one second • FM, CSA, UL, and CE approved; Available for non-incendive Class I, Div 2 areas; Full assessment to IEC 61508 as SIL 3 capable; Designed to meet Fluid Control Institute (FCI) 70-2 control valve standard for Class VI seat leakage Model Selection Guide 5000 Series Gas Shutoff Valve: Normally closed automatic gas shutoff valve, cast iron body. Six-second timing. Trim: 400 series stainless steel seat, hardened ductile iron disc, PEEK follower ring. BUNA N o-rings/bumper, 115 VAC, 60 Hz, NEMA 4 enclosure. Process Valve Size Cv Operating Catalog Number Conn. ΔP Max. One proof of open switch, one proof of closure switch. NPT Thread ANSI Flange Price 0.75” (DN20) 19 125 PSIG 075SMA11-AA11-BB21A0 $ 1639.99 1” (DN25) 20 125 PSIG 100SMA11-AA11-BB21A0 1668.25 1.25” (DN32) 45 100 PSIG 1.5” (DN40) 53 70 PSIG 125SMA11-AA11-BB21A0 150SMA11-AA11-BB21A0 1727.82 1678.40 2041.00 2” (DN50) 86 70 PSIG 2.5” (DN65) 3” (DN80) 127 423 40 PSIG 30 PSIG 200SMA11-AA11-BB21A0 250SMA11-AA11-BB21A0 300SMA11-AA11-BB21A0 2204.40 2453.40 2.5” (DN65) 304 50 PSIG 250CMA11-BA11-BB21A0 2754.99 3” (DN80) 173 40 PSIG 300CMA11-BA11-BB21A0 4” (DN100) 490 40 PSIG 400CMA11-BA11-BB21A0 Two proof of open switches, two proof of closure switches. 1.5” (DN40) 53 70 PSIG 150SMA11-AA11-BB22A0 2” (DN50) 86 70 PSIG 200SMA11-AA11-BB22A0 NPT Thread 2.5” (DN65) 127 40 PSIG 250CMA11-AA11-BB22A0 3” (DN80) 423 30 PSIG 300CMA11-AA11-BB22A0 ANSI 4” (DN100) 490 40 PSIG 400CMA11-BA11-BB22A0 Flange 3418.60 3561.70 1952.30 2265.60 3213.60 3390.90 4020.40 Call for larger valves with high flow capacity or 12 second motor timing. Recorders and Data Acquisition Combustion Safety and Efficiency 4700 General Purpose Electromechanical Valves NI Series Non-Incendive Electromechanical Valves • Line sizes from 3/8” to 6” diam., Cv flow factors to 1230, line pressures to 600 PSIG • Normally closed valves for quick, reliable shut-off of gas or oil lines; Normally open versions for vent or process purge lines • Top assembly enclosures meet NEMA 1, 3, 3S, 4, and 12, CSA 2, 4, and 5; Also available with NEMA 4X trim • Choice of manual reset or automatic reset motorized operators • Minimal line pressure drops with straight-through flow swinging gate or rising stem valve bodies • Line sizes 3/4” to 6” diam., Cv flow factors to 765, and line pressures to 600 PSIG • Top assembly enclosures meet NEMA 1, 3, 3S, 4, and 12; Available NEMA 4X trim • Manual reset or automatic reset motorized operators available • Sanctioned service valve approvals: FM, IRI for block, bleed, and vent systems; Valve bodies designed to ANSI standards • FM approved for Class I, Div 2; Class II, Div 2; and Class III, Div 2; Meets non-incendive component criteria of NEC/NFPA 70-1996 Actionair® Air Actuated Valves 8000 Series Air Actuated Valves for Oil and Gas Process Valves • Series 1000 shut-off valves: 3/4” to 6” rising stem bodies, normally closed actuators: CGA certified, FM approved for use with air, natural gas, LP gases, #1 and #2 fuel oils • Series 2000 vent valves: 3/4” to 4” rising stem bodies, normally open actuators: CGA certified, FM approved for use with air, natural gas, LP gases, #1 and #2 fuel oils • Series 3000 shut-off valves: 1/2” to 1-1/4” swinging gate bodies, normally closed actuators: FM approved for use with #1, #2, #4, and preheated #5 and #6 fuel oils • Available Cv factors to 1230, and line pressures to 700 PSIG • Two-color open/shut indicator for positive Call for visual indication of valve’s body position • Meet NEMA 1, 2, 3, 3R, 4, and 12, CSA 2, 4, current pricing. and 5; Designed to ASME/ANSI standards • Available in 3/8” to 2” line sizes and line pressures up to 740 PSIG • Pneumatically actuated valves with powerful closing spring for reliable operation • Top mounted 360° open-shut visual position indication • Cast iron and carbon steel body assemblies to handle general purpose or severe fluids • Compact design with integral solenoid, quick exhaust and position switches • FM, CSA approved safety shut-off valves; Hazardous location approved: Intrinsically Safe for Class I, Div. 1 (and ATEX Zone 2/22 when ordered with the ATEX IS solenoid); Non-Incendive for Class I, Div. 2; NACE-compliant trims available Firing Rate Valves and Motors V51E Butterfly Firing Rate Gas Valve Provides modulating control of natural, manufactured, LP gases or air. Use in commercial and industrial installations where large amounts of gas must be closely controlled. Do not use as a safety shutoff valve. Use with modutrol motor and Q100 linkage kit. Includes strain release. Temperature Range: 32° to 140°F Pressure: Rating: 5 psi max.; Inlet/outlet pressure tapping: Two downstream 1/4” NPT taps Material: Aluminum body Approvals: UL Pipe Size Capacity 1.5” 4200 cf/Hr – 118.9 m3/Hr 2”9 210 cf/Hr – 260.7 m3/Hr 2.5” 8390 cf/Hr – 199.8 m3/Hr 3” 14640 cf/Hr – 414.5 m3/Hr Bracket for 2” valve/Modutrol motor Bracket for 2.5” valve/Modutrol motor Strain release assembly Stop screws for stop bracket (2 reqd.) Linkage kit V51 to M9484 Modutrol Catalog Number Price V51E1000 $476.41 V51E1018 530.59 V51E1034 569.90 V51E1059 600.52 127413 174.29 127415 209.31 49085B 263.50 80897BC/0021 3.02 Q100B1006 116.87 Modutrol IV Rotary Actuator Motors for Firing Rate Valves These low torque rotary actuators are reversing, proportional motors used to drive burner firing rate valves, dampers, or auxiliary equipment. Ambient Temperature: -40° to 150°F (-40° to 66°C) Crankshaft: Double ended, 3/8” (9.5mm) square Deadweight Load on Shaft: 200 lb (either end); 300 lb combined power and auxiliary shafts Power Consumption: 18 W Voltage: 24 VAC otors l Modutrol IV m Switch Ratings: 120 VAC: 7.2 AFL, 43.2 ARL, 40 VA More Honeywel d online. Visit pilot duty opposite contact; 240 VAC: 3.6 AFL, on page 338 an p 21.6 ALR, 40 VA pilot duty opposite contact /get/modutrol.ph om .c an m es .L w w w odel Compatible Linkage: Q100B1006, connects ifications and m for series spec Modutrol to V51E butterfly valve above. . selection guides Replaces: Retired models M941A, C, and D motors Approvals: CSA, UL Model Selection Guide Stroke Timing Torque Auxiliary Functional Replacement for These Product Includes Rating Switches Obsolete Models 90° 160° Proportional-Reversing Motors to Drive Firing Rate Valves, 135 Ohm Input Signal, 90° to 160° Field-Adjustable Stroke, 24 VAC 15 sec 30 sec 75 Lb-in 1 30 sec 60 sec 150 Lb-in 0 30 sec 60 sec 150 Lb-in Tapped Shaft Catalog Number Price M9484D1002, D1036, and E1116 M9484E1009 $1166.88 M9484D1028, D1044, and D1051 M9484D1010 979.50 1 M9484E1090 and E4003 M9484E1017 1149.64 M9484E1025, E1041, E1058, E1066, M9484E1074, and E1082 M9484E1033 1153.56 30 sec 60 sec 150 Lb-in 1 Motor Crank Arm, Ships in 90° Position 30 sec 60 sec 150 Lb-in 2 Ships in 90° Position M9484F1007 1207.48 30 sec 60 sec 150 Lb-in 2 Tapped Shaft, Ships in 90° Position M9484F1031 1238.78 See 333–338. Looking for motors for damper control? Honeywell HercuLine 2000 Series Electric Actuators • • • • • No-burnout motor, low power consumption Two end-of-travel electric limit switches standard Up to four additional SPDT auxiliary switches Optional manual handwheel Mounting plates adapt to Invensys (Barber-Colman) or Siemens (Landis & Staefa) mountings • CSA, UL, CE certification, NEMA 4/IP67 Process Valves ur valve To complete yolect a assembly, se utrol Honeywell Modbe low. actuator motor Model Selection Guide Solids Flow and Motion 285 Controllers and Programmers FIRING RATE VALVES Digital Indicators Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Recorders and Data Acquisition www.lesman.com sales@lesman.com Combustion Safety and Efficiency Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 BUTTERFLY VALVES V 12.2016 Solids Flow and Motion 286 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Butterfly Valves and Actuators BV Butterfly Valves High accuracy valves for control of gas flow rates. Mount on IC 20 or IC 40 actuators to regulate flow rates for modulating or stage-controlled combustion systems. • Low leakage rate and pressure loss • Other models available for flue gas and high temperature air flow rates to 840°F. Call Lesman for details Controllers and Programmers Model Selection Guide Digital Indicators y Need a butterfl s ga ue fl r valve fo re tu ra pe m or high te ll Ca s? te ra air flow g in ic pr r fo Lesman and availability. Temperature Bore Nominal Reduced Compatible Catalog Model Range Size Diameter Nominal Diam. Actuator Number Butterfly valve for continuous control of gas flow rates, ratio of 10:1. Maximum inlet pressure 7.25 PSI. BVG 40TW05 -4° to 140°F Full 1 1/2” IC 20 or IC 40 88300141 BVG 65TW05 -4° to 140°F Full 2 1/2” IC 20 or IC 40 88300143 BVG 50TW05 -4° to 140°F Full 2” IC 20 or IC 40 88300142 BVG 80TW05 -4° to 140°F Full 3” IC 20 or IC 40 88300144 BVG 100TW05 -4° to 140°F Full 4” IC 20 or IC 40 88300145 BVG 40/32TW05 -4° to 140°F 1X Reducing 1 1/2” 1 1/4” IC 20 or IC 40 88300146 BVG 50/40TW05 -4° to 140°F 1X Reducing 2” 1 1/2” IC 20 or IC 40 88300147 BVG 65/50TW05 -4° to 140°F 1X Reducing 2 1/2” 2” IC 20 or IC 40 88300148 BVG 80/65TW05 -4° to 140°F 1X Reducing 3” 2 1/2” IC 20 or IC 40 88300149 BVG 100/80TW05 -4° to 140°F 1X Reducing 4” 3” IC 20 or IC 40 88300150 BVG 40/25TW05 -4° to 140°F 2X Reducing 1 1/2” 1” IC 20 or IC 40 88300151 BVG 65/40TW05 -4° to 140°F 2X Reducing 2 1/2” 1 1/2” IC 20 or IC 40 88300153 BVG 50/32TW05 -4° to 140°F 2X Reducing 2” 1 1/4” IC 20 or IC 40 88300152 BVG 80/50TW05 -4° to 140°F 2X Reducing 3” 2” IC 20 or IC 40 88300154 BVG 100/65TW05 -4° to 140°F 2X Reducing 4” 2 1/2” IC 20 or IC 40 88300155 Price $230.00 263.00 245.00 302.00 327.00 319.00 339.00 358.00 399.00 437.00 319.00 358.00 339.00 399.00 437.00 Compatible Valve Actuators for BV Butterfly Valves Reversible gear motors to transmit rotary movements between 0° and 90°. Recorders and Data Acquisition • IC 20 for basic applications with continuous or three-point step control, automatic/manual mode changeover for easy commissioning. IC 20..E is controlled by 0/4-20 mA or 0-10V signal • IC 40 for complex applications with programmable functions for flexible adjustment to the process. Compatible with BCSoft for data monitoring, troubleshooting, and programming Model Selection Guide Combustion Safety and Efficiency Process Valves Torque Run Time Controlling Description (Lb-in) (Over 90° Stroke) Signal IC 20 Reversible gear motor, 120 VAC, 50/60 Hz IC 20-07Q2 22 Lb-in 7.5 seconds Three-point step IC 20-15Q3 26.5 Lb-in 15 seconds Three-point step IC 20-30Q3 26.5 Lb-in 30 seconds Three-point step IC 20-60Q3 26.5 Lb-in 60 seconds Three-point step IC 20-15Q3E 26.5 Lb-in 15 seconds Continuous IC 20-30Q3E 26.5 Lb-in 30 seconds Continuous IC 20-60Q3E 26.5 Lb-in 60 seconds Continuous Torque Description (Lb-in) Additional Input/Output Functions IC 40 Reversible gear motor, 100-230 VAC, 50/60 Hz IC 40TA2 22 Lb-in — IC 40TA2A 22 Lb-in 4-20 mA input IC 40TA2R10 22 Lb-in 1000Ω feedback potentiometer IC 40TA2AR10 22 Lb-in 4-20 mA input and 1000Ω feedback potentiometer IC 40TSA3 26.5 Lb-in Safety closing function IC 40TSA3A 26.5 Lb-in Safety closing, 4-20 mA input IC 40TSA3R10 26.5 Lb-in Safety closing, 1000Ω feedback potentiometer IC 40TSA3AR10 26.5 Lb-in Safety closing, 4-20 mA input, 1000Ω feedback potentiometer Loose (/B) IC 20/40 Attachment Set 74921671 $69.00 IC 20/40 Adapter - Free Shaft End 74921676 63.00 IC 20/40 Adapter - Manual Adjustment 74921678 59.00 IC 20/40 Adapter - Square Shaft 74921674 63.00 IC 40 Accessory: Fastening Set IC-BV 74921082 7.80 Catalog Number 88300062 88300063 88300064 74105715 88300079 88300080 88300081 Catalog Number Price $412.00 412.00 412.00 403.00 888.00 888.00 888.00 Price 88300085 $735.00 88300088 788.00 88300084 836.00 88300241 886.00 88300091 892.00 88300094 940.00 88300095 993.00 88300098 1038.00 Assembled /E) 74921747 $88.00 74921677 82.00 74921679 72.00 74921675 82.00 74921084 13.00 www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 TEMPERATURE CONTROLS 287 Temperature Controls and Sensors T775 Digital Temperature Controller Stand-alone electronic temperature controller with keypad and graphical digital display, capable of remote sensing and providing switched or proportional outputs. Controllers and Programmers Temperature: Operating Range: -40° to 140°F at 60 Hz, -40° to 125°F at 50 Hz; Setpoint Range: -40° to 284°F; Throttling Range: 1° to 150°F; Differential: 1°F to 150°F; Accuracy: ±1°F at 77°F Approvals: UL Listed, CE Certified Enclosure: NEMA 1, IP65 Rated Model Selection Guide Price $499.45 447.57 180.67 Digital Indicators Control SPDT Relay Floating High/Low Catalog Type Outputs Analog Outputs Output Limit Control Number Remote Bulb Digital Temperature Controller with Two Sensor Inputs, One 5002159-001 Sensor Included. Standard 4 0 2 No T775B2040 Modulating 2 Two 4-20 mA, 0-10 VDC, or 2-10 VDC 0 Yes T775M2048 Encapsulated Platinum PTC Sensing Element with 6” Lead, for Use with T775 as Second Input 193987GA Solids Flow and Motion Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 T675A Remote Bulb Temperature Controller Remote bulb thermostats regulate temperature of air or liquids in ducts, pipes, tanks, and boilers. Suitable for applications where the controller must be placed outside the sensing area. Contact Ratings: T675A1136: 125 VA; T675A1565: 8.0 AFL, 48.0 ALR Approvals: UL Listed, CSA Certified Model Selection Guide Price Recorders and Data Acquisition Setpoint Differential Max. Operating Bulb Contact Catalog Range Temperature Temperature Size Rating (120 VAC) Number Remote (Copper) Bulb Temperature Controller with 20-Foot Capillary, 1 SPDT Relay Output 0° to 100°F 1°F 125°F 1/2” x 4-3/16” 125 VA T675A1136 55° to 175°F 3.6° to 12°F 200°F 1/2” x 3-9/16” 8.0 AFL, 48.0 ALR T675A1565 $184.92 203.42 T6051 Line Voltage Thermostat Control fan coils, fans, motor starters, valves, contactors, and circulator motors in heating or cooling systems. Removable knob locks setpoint and prevents tampering. Model Selection Guide Description Line voltage thermostat with resistive rating, 125 VA pilot duty, 50° to 80°F range, UL listed Catalog Number T6051A1016 Price $190.11 Includes standard locking cover P/N 135535B. Can be mounted either vertically or horizontally on standard outlet box. T631 Airswitch Controller Provides line voltage control of cooling, heating or ventilating equipment in storage areas. Sensing Element: Coiled copper tube Enclosure: Red steel corrosion-resistant case Approvals: UL listed; CSA certified SPDT Snap Switch Rating: 2A @ 24 VAC; 7.4A @ 120 VAC; 3.7A @ 240 VAC Model Selection Guide Temperature Fixed Max. Ambient Setpoint Range Differential Temperature Catalog Number °F °C °F °C °F °C -10 – 100 -23 – 38 3.0 1.7 125 52 T631A1063 0 – 70 -18 – 21 3.0 1.7 125 52 T631A1030 35 – 100 2 – 38 2.0 1.1 120 49 T631A1006 35 – 100 2 – 38 3.5 1.9 120 50 T631A1113 70 – 140 21 – 60 2.0 1.1 150 66 T631A1022 Price $173.50 174.27 174.27 182.18 181.94 Process Valves Combustion Safety and Efficiency Electrical Rating: 120/240 VAC, 50/60 Hz; Resistive Rating: 22A @ 120/240 VAC, 19A @ 277 VAC. Inductive Current: 120V: 16.0 Amps heating, 8.0 Amps cooling; 240V: 8.0 Amps heating, 4.0 amps cooling PRESSURE CONTROLS V 12.2016 Solids Flow and Motion 288 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Pilot Controls and Mechanical Safety Switches C6097 Safety Limit Switches Limit switches for positive or differential pressure systems to sense natural gas, liquid propane gas, or air. Removable clear cover protects scale plate and adjusting knob. Temperature Range: -40° to 140°F Switch Ratings: 3.0 AFL, 18.0 ALR, 5.0 Amp resistive. Can be wired to turn on alarms. Controllers and Programmers Model Selection Guide Digital Indicators Operating Pressure Differential at Switch Catalog Range Min. Setpoint Max. Setpoint Operation Mounting Number Price Diaphragm-Actuated Safety Limit Switch, Brake on Pressure Fall, 1/8” NPT Internal Threaded Connection 0.4” to 5” WC 0.16” WC 0.24” WC Auto Recycle 1/4” NPT C6097A1004 $166.13 0.4” to 5” WC 0.6” WC 0.25” WC Manual Reset 1/4” NPT C6097A1095 156.04 3” to 21” WC 0.24” WC 0.48” WC Auto Recycle 1/4” NPT C6097A1053 127.95 12” to 60” WC 1.1” WC 2.4” WC Auto Recycle 1/4” NPT C6097A1079 138.09 Diaphragm-Actuated Safety Limit Switch, Break on Pressure Rise, 1/8” NPT Internal Threaded Connection 3” to 21” WC 2.4” WC 4.2” WC Manual Reset 1/4” NPT C6097B1028 153.84 12” to 60 “ WC 10” WC 12” WC Manual Reset 1/4” NPT C6097B1002 166.10 1.5 to 7 PSI 1.1” WC 1.4” WC Manual Reset 1/4” NPT C6097B1051 181.06 L404F Pressuretrol® Controllers Operating control with automatic limit protection for pressure systems. Use with steam, air, noncombustible gases, or fluids non-corrosive to pressure sensing element Switching Action: SPDT snap-action switch to open or close a circuit on pressure rise Connections: Pipe (main or high pressure): 1/4” NPT internal thread; Electrical: Screw terminals Model Selection Guide Recorders and Data Acquisition Operating Range 2 to 15 PSI 5 to 50 PSI 10 to 150 PSI Sustained Pressure 25 PSI max. 85 PSI max. 225 PSI max. Adjustable Differential 2 to 6 PSI 6 to 14 PSI 10 to 22 PSI Sensor Element Stainless Steel Diaphragm Stainless Steel Diaphragm Stainless Steel Diaphragm Unit Includes Siphon Loop Ground Screw — Catalog Number L404F1060 L404F1375 L404F1102 Price $202.78 205.98 222.73 C437 Mercury-Free Pressure Limit Switches Safety shutoff, pressure, or differential pressure control in industrial gas systems. Combustion Safety and Efficiency Switch Action and Operation: SPST (Mercury-free), break on rise, Manual reset Switch Contact Ratings: 120 VAC: 8/0 AFL, 48.0 ALR, 10 Amp resistive; 240 VAC: 5.1 AFL, 12.0 ALR, 2 Amp resistive Pipe Connections: Main or High Pressure: 1/2” NPT internal thread; Vent or Low Pressure: 1/8” NPT internal thread Materials: Sensor Element: Buna-N Diaphragm; Case: Diecast aluminum Model Selection Guide Operating Range 0.5 to 5 PSI 1 to 10 PSI 1” to 26” WC 0.5 to 5 PSI Sustained Pressure 15 PSI max. 30 PSI max. 5 PSI max. 15 PSI max. Pressure Differential 0.5 PSI, Subtractive 1 PSI, Subtractive 1.75” WC, Additive 0.5 PSI, Additive Switch Upgrade from Operation Mercury Switch Manual Reset C437D1013 Manual Reset C437D1021 Manual Reset C437E1004 Manual Reset Catalog Number C437D2011 C437D2029 C437E2002 C437E2010 Price $345.70 345.70 345.70 345.70 Process Valves S8610U3009 Intermittent Pilot Ignition Control Provides ignition sequence, flame monitoring, and safety shutoff for intermittent pilot ignition systems used on natural or LP gas-fired furnaces, boilers, and heating applications. Electrical Rating: 24 V, 60 Hz; Current Draw: 1A pilot valve, 2A main valve; Contact Rating: 0.2A Field Replacement: For most Honeywell, Robertshaw, Johnson, UTEC (HCS) intermittent pilot ignition modules Model Selection Guide Trial for Ignition 15- or 90-sec Configurable Pre-Purge 0- or 30-sec Catalog Number S8610U3009 Price $191.04 DG Pressure Switches Monitors positive air and gas pressures, negative or differential air pressures in industrial and commercial applications. • Accurate repeatable switching action with low hysteresis • Die-cast aluminum alloy base, glass fiber-reinforced plastic switch housing, nitrile rubber diaphragm, and highquality injection-molded plastic covers • One normally open and one normally closed contact in each switch (5A resistive or 0.5A inductive) • Automatic and manual reset models • 8A quick-acting fuse for short circuit protection • FM approved, cULus listed Model Selection Guide Adjustable Catalog Model Range (“WC) Connection Number Price DG..T pressure switch with 110V control lamp (green) for positive, negative, and differential pressure, automatic reset DG 6T 0.2” to 2.4” 2 x 1/4” NPT 84447802 $89.00 DG 10T 0.4” to 4” 2 x 1/4” NPT 84447812 89.00 DG 50T 1” to 20” 2 x 1/4” NPT 84447822 89.00 DG 150T 12” to 60” 2 x 1/4” NPT 84447832 89.00 DG 500T 40” to 200” 2 x 1/4” NPT 84447842 89.00 DG..HT pressure switch with manual reset, locks on pressure rise DG 10HT 0.4” to 4” 2 x 1/4” NPT 84447912 107.00 DG 50HT 1.0” to 20” 2 x 1/4” NPT 84447922 107.00 DG 150HT 12” to 60” 2 x 1/4” NPT 84447932 107.00 DG 500HT 40” to 200” 2 x 1/4” NPT 84447942 107.00 DG..NT pressure switch with manual reset, locks on pressure fall DG 10NT 0.4” to 4” 2 x 1/4” NPT 84447962 107.00 DG 50NT 1.0” to 20” 2 x 1/4” NPT 84447972 107.00 DG 150NT 12” to 60” 2 x 1/4” NPT 84447982 107.00 DG 500NT 40” to 200” 2 x 1/4” NPT 84447992 107.00 DG..VT Safety Limit Pressure Switches Diaphragm-actuated safety limit switch controls rising or falling pressures that must not overshoot or undershoot a set Model Selection Guide limit value, and controls the Adjustable Catalog minimum or maximum gas inlet Description Range Connection Number Price pressure of a gas control line. DG pressure switch with 4-pin plug, socket, and 18” flexible leads • For use with natural gas and air • Die-cast aluminum base, glass-filled PBT switch housing, NBR diaphragm, and polycarbonate cover • Available with Valvario mount for direct connection to Kromschroder modular valve trains • Ambient temperatures 5° to 140°F • 4-pin DIN/Amp plug wiring connector DG 17VCT6-6W DG 40VCT6-6W DG 110VCT6-6W DG 300VCT6-6W DG 17VCT8-6W DG 40VCT8-6W DG 110VCT8-6W DG 300VCT8-6W DG 17/VCT1-6W DG 40/VCT1-6W DG 110/VCT1-6W DG 300/VCT1-6W 0.8” to 6.8” WC 2.0” to 16” WC 12” to 44” WC 40” to 120” WC 0.8” to 6.8” WC 2.0” to 16” WC 12” to 44” WC 40” to 120” WC 0.8” to 6.8” WC 2.0” to 16” WC 12” to 44” WC 40” to 120” WC 1/8 NPTM 1/8 NPTM 1/8 NPTM 1/8 NPTM 1/4” NPTM 1/4” NPTM 1/4” NPTM 1/4” NPTM Valvario Valvario Valvario Valvario 84448040 84448840 84448440 84448940 84448090 84448890 84448490 84448990 75454583 74214174 75454585 75454586 $73.00 73.00 73.00 73.00 73.00 73.00 73.00 73.00 88.00 88.00 88.00 88.00 RAECO rents portable combustible gas monitors and efficiency analyzers! • Looking for portable combustible gas LEL monitors or combustion efficiency analyzers? Check with our partners at RAECO Rents! • Rentals available on a daily, weekly, or monthly basis • All parts, accessories, and software included in the rental kit • Free round-trip UPS Ground shipping on any rental of a week or longer! Ask us about the Testo 350 combustion efficiency analyzer. Learn more at RAECORents.com. Solids Flow and Motion Pressure Switches for Gas Applications Controllers and Programmers 289 Digital Indicators PRESSURE CONTROLS Recorders and Data Acquisition Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Combustion Safety and Efficiency www.lesman.com sales@lesman.com Process Valves Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 INDUSTRIAL BURNERS V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Lesman Instrument Company www.lesman.com sales@lesman.com Make-Up Air (Food or Spray Dryers, Food Processing) Oven Burners √ Oxidizers Paper Mill Dryers √ Pre-Heated Combustion Air √ √ √ √ √ Rotary Dryers and Kilns Digital Indicators Solution Heating and Finishing Systems √ √ √ √ √ Steel Mills APX® Recorders and Data Acquisition • Nozzle-mixing line burner for use with low pressure natural gas, propane and butane • Single-piece aluminum extrusion body design eliminates leakage • Cooler oven walls due to deeper penetration inside the oven (wallmount); Independent of variable process air flows (in-duct) • Corrosion-resistant main gas/air body and durable stainless steel mixing plates • Up to 1.0 MMBtu/h per foot; Up to 40:1 turndown • Packaged units up to 15 foot in length NP-LE AIRFLO® Combustion Safety and Efficiency • Designed for direct-fired make-up air and process applications • Improved emissions over Maxon’s earlier NP AIRFLO units, with significantly lower CO and NO2 levels • Shorter flame length • Available in low pressure version and corrosion-resistant materials • Easily meets ANSI/CSA standards • Up to 1 MMBtu/h per foot; Up to 30:1 turndown CROSSFIRE® Process Valves • Nozzle-mixing line burner for use with low pressure natural gas firing • Extremely low emissions — Capable of NOx levels of 25 ppm and CO levels of 250 ppm at 3% O2 • Temperature uniformity to enhance product quality • Also available in stainless steel housings or nickel-plated body • Up to 2.5 MMBtu/h per foot; Up to 25:1 turndown √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ UNI-RAD® √ √ OPTIMA™ SLS √ MEGAFIRE® √ KINEDIZER® LE Low Emissions OVENPAK® 400 √ Heat Treating and Furnace Burners KINEMAX® M-PAKT® TUBE-O-THERM® TUBE-O-FLAME® √ √ √ OVENPAK® LE Controllers and Programmers CROSSFIRE® Finding the right Maxon burner for your application NP-LE AIRFLO® Burner Systems for Industrial Applications APX® Solids Flow and Motion 290 √ √ √ TUBE-O-FLAME® • Nozzle-mixing refractory-less burners for tube firing • Burns any clean low-pressure fuel gas • Increases heat transfer efficiencies with long swirling flame pattern • Flange-mounted compact design for easy installation • Low horsepower requirements reduce initial and operating costs • Produces low levels of NOx in combustion products • Generates less noise than open-port tube firing • Capacities to 5 MMBtu/h; Up to 20:1 turndown TUBE-O-THERM® • Burns natural gas, propane, or butane • Burner-to-tube direct firing system allows uniform heat transfer, eliminates hot spots, and produces faster bringup times • Fires directly into small-bore immersion tubes • Designed with integral low-horsepower blower to lower costs and save energy • Wall- or tube-mount design for no-hassle installation and easy maintenance access • UV flame scanner capability for all four sizes • Capacities to 5.3 MMBtu/h Maxon information on e or m r fo ok s, and Lo systems, burner l ro nt co n io st .com combu online at Lesman valve products KINEDIZER® LE • Burns natural gas or propane • Extremely low emissions — Capable of single-digit NOx and CO levels at 3% O2 • Flame contained almost entirely inside the discharge sleeve • Durable steel outer construction with stainless steel internals • Compact design with a variety of control methods • Up to 8.4 MMBtu/h; Up to 13.5:1 turndown KINEMAX® • Burns most clean low-pressure gaseous fuels or light oil; Can be used with oxygen-enriched combustion air • Lower fuel consumption using preheated combustion air (up to 800°F) • Operate on-ratio with excess fuel or excess oil to meet specific demands of your combustion process • Exit velocities up to 275 ft/s to promote workload heat penetration and better furnace temperature uniformity • Refractory block for chamber temperatures up to 3000°F • Removable backplate gives easy access for inspection, maintenance • Seven sizes, capacities to 8.4 MMBtu/h; Up to 48:1 turndown OVENPAK® 400 • Burns any clean fuel gas; Requires only low-pressure gas • Fires into passing air streams • Provides clean combustion with low NOx levels • Simple field adjustment and maintenance • Compact burner design provides quick and easy installation • More than 90 different styles and sizes — including cost-effective external blower versions • Capacities to 16.5 MMBtu/h; Greater than 40:1 turndown For application assistance, call Lesman at 800-953-7626, or fill out the Maxon burner application datasheet at www.lesman.com/datasheets/ • Burns natural gas, propane, or other fuel gases • Accepts preheated and vitiated combustion air • Field-proven low emissions; Stateof-the-art NOx firing, adjustable for application flexibility • Rugged design for oxidizers, process heaters, kilns, furnaces, dryers, waste incineration, and other high-temperature applications • Excellent stirring and mixing with medium velocity exhaust • Six sizes, capacities up to 75 MMBtu/h; Up to 22:1 turndown, with the lowest NOx and excess air in the KINEDIZER® family! OPTIMA™ SLS • Fuel flexible with natural gas, propane, and butane capability • Low NOx and CO production levels for extremely clean, reliable heat — and easy air permitting and environmental compliance • Large capacity heat releases with a compact, robust flame geometry • Intelligent ratio control for reliable operation, optimal fuel efficiency • All steel and high temperature alloy construction for reduced weight, increased durability • Configurable for dryers, air heaters, ovens, kilns, process heaters, paper machines, and a variety of industrial heating equipment • Direct factory operational support with SMARTFIRE® control and communication gateway • Five sizes, capacities to 93.5 MMBtu/h; Up to 17.8:1 turndown Solids Flow and Motion M-PAKT® • Provides clean burning of #2 oil, natural gas or propane; Fires gas, oil, or both simultaneously • Inline blower version includes energy-efficient centaxial direct drive combustion air blower • Quiet operation with exceptionally low horsepower requirement • Nine different styles, three different sizes • Capacities to 45 MMBtu/h; 10:1 turndown on #2 oil, 15:1 turndown on natural gas Controllers and Programmers MEGAFIRE® • Burns any clean fuel gas, and operates on low gas supply pressures • Provides clean combustion with low NOx and CO levels • Compact burner design provides quick and easy installation • Balanced pressure design and visible ignition action for easy commissioning, adjustment and maintenance • Up to 6.5 MMBtu/h; Up to 100:1 turndown 291 Digital Indicators OVENPAK® LE INDUSTRIAL BURNERS Recorders and Data Acquisition Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Combustion Safety and Efficiency www.lesman.com sales@lesman.com UNI-RAD® • Radiant tube burner for fuel gas inputs • Suitable for use on pressure tubes, negative pressure tubes, and electrified radiant tubes • Flame length adjustable by changing combustion air-to-ignition ratios — produces optimum tube temperature uniformity over a wide range of firing rates and preheated air temperatures • Continuous plasma spark provides instantaneous ignition, so burner can operate from the DAT output of a PID control loop • Can be used in conjunction with UV flame supervision equipment Process Valves Lesman Instrument Company V 12.2016 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 PILOT BURNERS V 12.2016 Solids Flow and Motion 292 Illinois, Indiana, Missouri, and Iowa Phone: 800-953-7626 • 630-595-8400 Fax: 630-595-2386 Lesman Instrument Company www.lesman.com sales@lesman.com Wisconsin, and UP Michigan Phone: 800-837-1700 • 262-923-1790 Fax: 262-923-1797 Pilots for Industrial Gas Burners ZMI Ionization Pilot for Industrial Gas Burners For automatic ignition and control of clean industrial gas burners. Compatible with Kromschroder IFS automatic burner controls, PFU760 and PFU780 burner controls, TZI and TGI ignition transformers. Controllers and Programmers • For all clean industrial gases • Capacity: 16mm (0.63”): 2800– 4800 BTU/Hr; 25mm (0.98”): 4000–11500 BTU/Hr • One electrode for ignition and control Model Selection Guide Digital Indicators Construction: Flame tube: 25 CR/20NI; Housing: Aluminum; Electrode: Kanthal; Burner head: Ceramic Ambient Temperature: 183° F max Connections: Gas: 1/4” NPT; Air: 1/2” NPT Pressure Range (Gas and Air): 4” to 20” WC (10 to 50 bar) Capacity 2800-4800 BTU/Hr 4000-11500 BTU/Hr Burner Size 0.63” 0.63” 0.63” 0.63” 0.63” 0.63” 0.98” 0.98” 0.98” 0.98” 0.98” 0.98” Tube Catalog Length Number 5.9” 84230015 7.87” 84230025 11.81” 84230035 15.75” 84230045 19.69” 84230055 23.62” 84230065 5.9” 84234015 7.87” 84234025 11.81” 84234035 15.75” 84234045 19.69” 84234055 23.62” 84234065 Price $320.00 320.00 369.00 417.00 464.00 511.00 426.00 426.00 478.00 531.00 583.00 636.00 ZAI Ionization Pilot for Natural Gas Burners For the safe ignition and flame protection of atmospheric burners. Compatible with Kromschroder IFS automatic burner controls, PFU760 and PFU780 burner controls. Recorders and Data Acquisition • Capacity 3kW (approximately 2500 kCal/Hr) • Direct ignition and ionization control • Pilot burner with forced air supply Construction: Ignition head and fixing plate: Galvanized steel; Ignition and ionization electrodes: Kanthal A-1; Plug connector: Brown (suppressed) for ignition electrode, black for flame rectification electrode Ambient Temperature: 572° F max Gas Connection: Cu-tube 8x1 Protective Grade: IP20 Model Selection Guide Description ZAI Ionization Pilot Burner Heat-Resistant Protective Tube Ionization Electrode Ignition Electrode Catalog Number Price 84228020 $106.00 35437010 74.00 34472920 19.00 34472941 21.00 Combustion Safety and Efficiency ZKIH Ionization Pilot for Direct Ignition Burners For the safe ignition and ionization control of gas burners. Compatible with Kromschroder IFS automatic burner controls and PF-19 burner control systems. • • • • Capacity 2–7kW Pilot burner with forced air supply Direct ignition and ionization control For natural gas, town gas, and LPG Process Valves Temperature: Ambient at flame conduit tube: 1832°F max; Ambient around burner nozzle: 932°F max; Gas/air temperature: 338°F max Model Selection Guide Connections: Gas: 1/4” NPT; Air: 1/2” NPT Burner Tube Catalog Orifice Insert: 0.09” diameter Size Length Number Price Construction: Housing: AISI; Ignition/ 5.9” 3.94” 84214010 $350.00 sensing electrodes: Kanthal A-1; Flame ZKIH Pilot 7.87” 3.94” 84214020 350.00 conduit/protection tubes: Heat-proof Burner 11.81” 3.94” 84214030 416.00 Cr-Ni steel 15.75” 3.94” 84214040 484.00 19.69” 3.94” 84214050 439.00 Pressure: Gas: 8” WC; Air: 16” WC NPT Adapter Set for ZKIH Burner 74923430 43.60 Flow Rate: Gas: 14 ft3/hr; Air: 140 ft3/hr
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