Bulletin 1609 Uninterruptible Power Supply User Manual Um009 En P

User Manual: 1609

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User Manual

Bulletin 1609 Uninterruptible Power Supply
Catalog Numbers 1609-D and 1609-B

Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from
your local Rockwell Automation® sales office or online at http://www.rockwellautomation.com/literature/) describes some
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and Figures in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and Figures.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: This is a category C2 UPS product. In a residential environment, this product may cause radio interference, in which
case the user may be required to take additional measures.

Preface

Additional Resources

These documents contain additional information concerning related products
from Rockwell Automation
Resource

Description

Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1

Provides general guidelines for installing a Rockwell
Automation industrial system.

Product Certifications website, http://www.ab.com

Provides declarations of conformity, certificates, and
other certification details.

Publication Number:
1609-UM007_-EN-P

Bulletin 1609 UPS Management Software
User Manual

Publication Number:
1609-UM008_-EN-P

Network Management Card - Cat. No. 1609-ENET
User Manual

Publication Number:
1609-IN012_-EN-P

Bulletin 1609-D
Installation Instructions

Publication Number:
1609-IN013_-EN-P

Bulletin 1609-B
Installation Instructions

Publication Number:
1609-IN014_-EN-P

Surge Protective Device (Cat. No. 1609-SPD)
Installation Instructions

Publication Number:
1609-IN015_-EN-P

Network Management Card (Cat. No. 1609-ENET)
Installation Instructions

You can view or download publications at
http:/www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Preface

Notes:

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Table of Contents
Bul. 1609-D Installation Instructions Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mount the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hardwire UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connect Power and Equipment to the UPS . . . . . . . . . . . . . . . . . . . . . . . . . 10
Bul. 1609-D Block Figure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Bul. 1609-B Installation Instructions Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mount the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hardwire UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connect Power and Equipment to the UPS . . . . . . . . . . . . . . . . . . . . . . . . . 14
1609-B Block Figure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Bul. 1609-EXBAT Installation
Instructions

Battery Wiring and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mount the 1609-EXBAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Selection of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connect the 1609-EXBAT to the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

General Information 1609-D and
1609-B

Recommended Battery for use with the UPS . . . . . . . . . . . . . . . . . . . . . . . . 19
Dry I/O Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
USB Communication Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Manual or Remote Enable/Disable of UPS Output Selection . . . . . . . . . 20
Manual Enable/Disable/Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Remote Enable/Disable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Display LED Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Troubleshooting

UPS LED Fault Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Output Short Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Output Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Over Temperature from the Heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Over Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Over Voltage from The DC/DC Converter of Inverter . . . . . . . . . . 23
Over Voltage from The Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Under Voltage from The Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Over Voltage from the Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Under Voltage from the Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fan Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Charger Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
TMOV Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Missing Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Replace Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Table of Contents

Troubleshooting (continued)

UPS Management Software Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . .25
UPS Network Managemenr Card Troubleshooting . . . . . . . . . . . . . . . . . .26

Specifications

Bul. 1609-D 120 V Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Bul. 1609-D 230V Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Bul. 1609-B 120V Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Bul. 1609-B 230V Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Dimensions

Bul. 1609-D Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Bul. 1609-B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Bul. 1609-EXBAT Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Bul. 1609-BRK Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Service Instructions

Service Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609-D Installation Instructions
ATTENTION: Do not service the 1609-SPD without disconnecting the power
sources due to electric shock hazard for risk of severe injury or death.

Battery Wiring and
Installation

Note: Batteries are not included with the 1609-D UPS
1. To access the battery compartment remove the three screws and the
battery door.

2. Remove the battery container, jumpers, and wire harness from the battery
compartment. Place the battery container and batteries onto a flat surface.
Use the provided jumper wires to connect the batteries in series. Connect
the positive terminal (red) of the battery to the negative terminal (black)
of another battery. See photo below for details.

3. Connect the red wire of the harness to the positive terminal (top red) and
the black wire of the harness to the negative terminal (bottom black). See
photo below for details.

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Battery Wiring and
Installation (cont.)

4. Fold the battery container and seal it with tape.

5. To connect the batteries to the UPS, insert the batteries into the battery
compartment, open the white connector retainer and connect the two
cables together as shown in the photo below.

6. To complete the battery installation, close the white connector
retainer and reattach the battery door with the three screws
(torque of 8.7+/-1.7 lb-in).

Mount the UPS

The UPS-D is designed to mount on the back of the panel or to the floor of the
enclosure. The UPS mounts to a bracket assembly (1609-BRK) that allows it
to mount to either the panel or floor (see Figure 1 below).
Figure 1 - Mounting the UPS

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Hardwire UPS

Wiring of the UPS should be performed by a qualified electrician using the
appropriate wire gauges.

Selection of Cables

Table 1 - AC Main Input/Output Wiring for UPS:
Item

Specification

Wire Size

14 AWG

Minimum temperature

75 °C

Wire conductor material

Copper only

Tightening torque for terminals

4.4 lb-in.

Table 2 - DC Input / Output Wiring for External Battery Cabinet:
Item

Specification

Wire Size

10 AWG

Minimum temperature

75 °C

Wire conductor material

Copper only

Tightening torque for terminals

12 lb-in.

WARNING: To reduce the risk of fire, connect only to a circuit with 20 amperes
maximum branch circuit overcurrent protection in accordance with the National
Electric Code, ANSI/NFPA 70.
A disconnect switch shall be provided by others for AC output circuit.
To reduce the risk of fire, connect only to a circuit with branch circuit overcurrent
protection for 20 amperes rating in accordance with the National Electric Code,
ANSI/NFPA 70.

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Connect Power and
Equipment to the UPS

WARNING: This UPS features Surge Protection Device (SPD) is located
on the left front of the unit. Disconnect all power sources before servicing
due to Electric Shock Hazard for risk of severe injury or death.
1. Connect the appropriate input power to the UPS's input (Line, Neutral
and Ground) terminals (see Figure 2).
2. Connect the specified equipment to the UPS's output (Line, Neutral and
Ground) terminals (see Figure 2).
Figure 2 - System Wiring

3. Connect any additional optional accessories (1609-ENET card).

1609-D Block Figure
Breaker
L
AC
Input E

Input
Filter

Backfeed
Relay

AVR
L
AC
E Output

Backfeed
Relay

AC to AC

Inverter
Relay

+
-

AC to DC

DC to DC DC to AC

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

1609-B Installation Instructions
ATTENTION: Disconnect the 1609-SPD before servicing, due to electric shock
hazard for risk of severe injury or death.

Battery Wiring
and Installation

Note: Batteries are not included with the 1609-B UPS
1. To access the battery compartment remove the three screws and the
battery door.

3. Fold the battery container and seal it with tape.

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Battery Wiring
and Installation (cont.)

4. To connect the batteries to the UPS, insert the batteries into the battery
compartment, open the white connector retainer and connect the two
cables together as shown in the photo below.

5. To complete the battery installation, close the white connector retainer
and reattach the battery door with the three screws (torque of 8.7+/-1.7 lb-in).

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Mount the UPS

The 1609-B UPS products are designed to mount to a heavy duty DIN-rail
(see Figure 3 below). The 1609-B UPS products are also designed with an
optional bracket assembly (Cat 1609-BRK) that allows it to mount to either
the panel or floor (see Figure 4 below).
Figure 3 - Standard DIN-Rail Mount

Figure 4 - Optional Panel or Floor Mount

Hardwire UPS

Wiring of the UPS should be performed by a qualified electrician using the
appropriate wire gauges.

Selection of Cables

Table 3 - AC Main Input / Output Wiring for UPS
Item

Specification

Wire Size

14 AWG

Minimum Temperature

75 °C

Wire Conductor Material

Copper only

Tightening Torque for Terminals

4.4 lb - in.

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Connect Power and
Equipment to the UPS

WARNING: This UPS features Surge Protective Device (SPD) located on the top
of the unit. Please disconnect all power sources before servicing due to Electric
Shock Hazard for risk of severe injury or death.
1. Connect the appropriate input power to the UPS's input (Line, Neutral
and Ground) terminals (see Figure 5).
2. Connect the specified equipment to the UPS's output (Line, Neutral and
Ground) terminals (see Figure 5).
Figure 5 - System Wiring

INPUT
N G

OUTPUT
N G

AC Input

AC Output

1609-B Block Figure

Input
Filter
L
AC
Input E

Backfeed
Relay
L
E

Backfeed
Relay

N
Inverter
Relay
+
AC to DC (Charger)

DC to DC

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

DC to AC (Step Wave)

AC
Output

Bulletin 1609 UPS

1609-EXBAT Installation Instructions
Battery Wiring
and Installation

Only use battery wires that have been provided with the 1609-EXBAT.
WARNING: A disconnect switch shall be provided by others for DC output
circuit. To reduce the risk of fire, connect only to a circuit with branch circuit
overcurrent protection for 35 amperes rating in accordance with the National
Electric Code, ANSI/NFPA 70.
Before connecting a battery pack to UPS, the emergent disconnecting device
shall be provided between the UPS and battery pack.
1. To access the battery compartment remove the six screws and the battery
door.

2. Remove the battery container, jumpers and wire harness from the battery
compartment. Place the battery container and batteries onto a flat surface.
Use the provided jumper wires to connect the batteries in series. Connect
the positive terminal (red) of the battery to the negative terminal (black)
of another battery. See photo below for details.

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Battery Wiring
and Installation (cont.)

3. Connect the shorter set of red and black wires of the harness to the top
terminals (red - to - red and black - to - black). Connect the longer set
of red and black wires of the harness to the bottom terminals (red - to - red
and black - to - black) and route the wires through the cut-out hole. See
photo below for details.

4. Fold the battery container and seal it with tape.

5. Insert the batteries into the battery compartment in the orientation as
shown in the photo below.

6. Open the white connector retainer and connect the two cables together
as shown in the photo below.

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Battery Wiring
and Installation (cont.)

Mount the 1609-EXBAT

7. To complete the battery installation, insert the surplus wire harness into
the free space, close the white connector retainer and reattach the battery
door with the six screws (torque of 8.7+/-1.7 lb-in).

The 1609-D UPS can be used with the External Battery Unit (1609-EXBAT).
The 1609-EXBAT unit is designed to mount to a heavy duty DIN-rail (see
Figure 6) or the optional mounting bracket assembly (1609-BRK) which
allows it to mount to either the panel or floor (see Figure 7).
Figure 6 - Heavy Duty DIN Rail Mount

Figure 7 - Panel or Floor Mount

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Selection of Cables

Connect 1609-EXBAT
to the UPS

Table 4 - DC Input/Output Wiring for External Battery Cabinet
Item

Specification

Wire Size

10 AWG

Minimum temperature

75 °C

Wire conductor material

Copper only

Tightening torque for terminals

12 lb-in.

To install the 1609-EXBAT unit with the 1609-D UPS, connect the three 10
AWG wires from the 1609-EXBAT terminals to the 1609-D UPS terminals
marked as ‘EXTERNAL BATT PACK (36V)’. (See Figure 8)
Dispose of used batteries according to the battery instructions.
Figure 8 - System Wiring

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

General Information 1609-D
and 1609-B UPS Units
Recommended Battery
for Use with the UPS
and 1609-EXBAT

Rockwell Automation battery catalog numbers 1609-SBAT and 1609-HBAT
consist of the battery manufacturers listed below:
Manufacturer

MH Number

Type

Rating

B & B Battery (USA)

MH19884

HRLS 5.5-12

12V DC, 2.75 Ah

BP 5-12

12V DC, 5.0 Ah

HR 5.5-12

12V DC, 2.75 Ah

SHR7-12

12V DC, 3.375 Ah

GS Yuasa International Ltd.

MH12970

NPH5-12

12V DC, 5.0 Ah

Shenzhen Center Power Tech Co., Ltd.

MH25860

CP1250

12V DC, 5.0 Ah

Shenzhen Ritar Power Co., Ltd.

MH28539

RT1250

12V DC, 5.0 Ah

CSB Battery Co., Ltd.

MH14533

HR1221W

12V DC, 5.25 Ah

Not for use in a computer room as defined in the Standard for the Protection
of Electronic Computer/Data Processing Equipment, ANSI/NFPA 75.

Dispose of used batteries according to the battery instructions.

Dry I/O Contacts

There is one Remote Enable/Disable Switch connection and 3 Dry I/O Contacts
available on the front of the UPS. Do not apply external power to the Remote
Enable/Disable Switch; however, the 3 sets of Dry Contacts require external
power supplies (Contacts Rating is 1A/24V DC). Each of the dry contacts is
used to provide a remote status indication of the UPS, as follows:

8 7 6 5 4 3 2 1

USB Communication Port

•1 and 2 On Battery Contact (NO)
•3 and 4 Low Battery Contact (NO)
•5 and 6 Fault (Indicates UPS has faulted see trouble shooting section)
•7 and 8 Remote On/O (Shorted (closed) for ON, Open for OFF)

The UPS supports a USB communication port for the end user
to connect with a computer. The user may monitor all the UPS
status through the USB port if the 1609 UPS Management
Software is installed in the computer. The software is stored
in the CD and can be found in the accessory bag.

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Manual or Remote
Enable/Disable
of UPS Output Selection

The 1609 UPS output is designed to be manually or remotely enabled or
disabled. User is required to enable or disable the remote function switch
on the front panel.
REMOTE FUNCTION

DISABLE

ENABLE

• Selected 'DISABLE' for Manual Enable/Disable the UPS's Output.
• Selected 'ENABLE' for Remote Enable/Disable the UPS's Output.

The Power Button on the front of the UPS is used to
manually enable or disable the output of the 1609-D UPS.

Manual Enable/Disable/
Self-test

To enable the 1609-D UPS, press and hold the power
button until one beep is heard.
To disable the 1609-D UPS, press and hold the power button until three beeps
are heard, then release immediately (takes approximately 3 seconds).
To perform a self-test, press and hold the power button until two beeps are heard,
then release immediately. (The UPS must operate for at least 4 hours before
executing this function)

Remote Enable/Disable

An external switch connected to the Dry I/O terminals 7 and 8 is required
to remotely Enable or Disable the UPS output.

8 7 6 5 4 3 2 1

To enable the UPS, close the switch
that is connected to the Dry I/O
terminals 7 and 8.

24 Vdc

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

To Disable the UPS, open the
switch that is connected to the
Dry I/O terminals 7 and 8.

Bulletin 1609 UPS

Display LED Indicators
Indicator LED

Indicator Title

Description

Online

The UPS is supplying utility power to the connected equipment
(see Troubleshooting).

AVR Trim ➊

The UPS is compensating for a high utility voltage
(see Troubleshooting).

AVR Boost ➊

The UPS is compensating for a low utility voltage
(see Troubleshooting).

On Battery

The UPS is supplying battery power to the connected equipment.

Overload

The connected equipment is drawing more than the UPS power
rating allows (see Troubleshooting).

Replace Battery/Disconnect

The battery is disconnected or must be replaced
(see Troubleshooting).

➊ Applies to 1609-D only

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Troubleshooting
Button

Function

Explanation

UPS Output Enable

Press and hold the button until one beep is heard, then release
immediately

UPS Output Disable

Press and hold the button until three beeps are heard, then release
immediately

Self-Test

Press and hold the button until two beeps are heard, then release
immediately (The UPS must operate for at least 4 hours before executing
this function)

Problem

Possible Cause

No LED illuminates /
No alarm

UPS output is disabled or input utility Have qualified electrician trouble shoot the input utility
power is not present
power system and make the necessary corrections.

No UPS output

The UPS has not been enabled

UPS Operates on battery
although input utility
voltage exists

The system may experience high, low Reduce the UPS sensitivity by using the 1609 UPS
or distorted input utility voltage
Management software.
If the problem persists, move or connect the UPS with a
known good quality utility power source.

Input line utility power
circuit breaker trip

The system may have experienced an Verify that the circuit breaker is sized properly.
overload
Verify the load connected to the output of the UPS. Ensure
that the load does not exceed the output rating of the UPS.

FAULT LED illuminates

An internal fault has been detected

Refer to the UPS LED Fault Indicators below to identify the
specific fault that occurred and possible resolution.

ONLINE LED illuminates, but The UPS output connection may not
no UPS output is available be connected properly

Disable the UPS output and have qualified electrician
troubleshoot the output connection system and make the
necessary corrections.

The battery did not provide
expected runtime

The batteries might be weak or the
lifespan is due

Charge the batteries for 8 hours and retest the runtime.
If the runtime is still less than expected after charging,
replace the batteries even if the Replace Battery LED doesn’t
illuminate.

No communication
between the
UPS and your PC

Wrong cable

Verify cable used.

The connection cable is not firmly
connected

Reconnect the communication cable firmly.

PC Communication Port may have
been used by another process or is
defective

Check if there is other software or service accessing the
Communication Port on your PC, or connect it to a different
communication port.

There is interference on the
connection cable

Lay the cable differently or away from other cables and
reconnect the cable.

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Solution

Manually Enable - Make sure the Remote Function
selector switch is in the Disable position, then press and
hold the UPS Power button until one beep is heard and
release immediately.
Remotely Enable - Make sure the Remote Function
selector switch is in the Enable position and verify that
there is an adequate connection to the remote on/off dry
I/O connection (terminals 7 & 8)

Bulletin 1609 UPS

UPS LED Fault Indicators

General Clear Fault Procedure
Press and hold the button until three beeps are heard then release immediately
to turn the UPS off then press and hold the button again until one beep is
heard then release to enable the output.

No.
1

Fault
Output Short Circuit
GRN

RED

Output Overload

Description
The UPS has detected a
short circuit on the Output
of the UPS and disabled its
output.

Solution
Have a qualified electrician troubleshoot the load connected to the output to the UPS and remove the
short circuit if present.

The UPS has detected an
overload and disabled its
output.

To clear fault, follow the General Clear Fault Procedure described above. If the problem persists, contact
Technical Support.
Verify the load connected to the output of the UPS. Ensure that the load does not exceed the output
rating of the UPS. If the load exceeds the rating of the UPS please remove excess load or select the
appropriate size UPS. If the problem persists, contact Technical Support.
To clear fault, follow the General Clear Fault Procedure described above.

The UPS has detected an
over temperature of the
heatsink and disabled its
output.

Have a qualified electrician checked the ambient temperature to make sure that it does not exceed 40 °C
(1609-SBAT) or 50 °C (1609-HBAT). If it is over temperature, make the necessary correction to the
system. This issue may be corrected by improving the room ambient temperature (add ventilation or
provide air conditioning).
To clear fault, follow the General Clear Fault Procedure described above.

The UPS has detected an
over ambient temperature
and disabled its output.

Have a qualified electrician checked the ambient temperature to make sure that it does not exceed 40 °C
(1609SBAT) or 50 °C (1609-HBAT). If it is over temperature, make the necessary correction to the
system. This issue may be corrected by improving the room ambient temperature (add ventilation or
provide air conditioning).
To clear fault, follow the General Clear Fault Procedure described above.

The UPS has detected an
over voltage of the DC/DC
Converter and disabled its
output.

Have a qualified electrician verify that the quality of utility voltage is within specification.
To clear the fault, follow the General Clear Fault Procedure described above.
If the fault is still present after attempting to clear fault, contact Technical Support.

The UPS has detected high
voltage on the inverter
and disabled its output.

Have a qualified electrician verify that the quality of utility voltage is within specification.
To clear fault, follow the General Clear Fault Procedure described above.
If the fault is still present after attempting to clear fault, contact Technical Support.

The UPS has detected low
voltage on the inverter
and disabled its output.

RED
GRN

Over Temperature from the
Heatsink
RED
GRN

Over Ambient Temperature
RED

GRN

Over Voltage from The DC/DC
Converter of Inverter
RED

GRN

Over Voltage from The Inverter
RED

GRN

Under Voltage from The Inverter
RED
GRN

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

No.
8

Fault
Over Voltage from The Output
of AVR
RED

Under Voltage from The Output
of AVR
RED

BLINK
GRN

Description
The UPS has detected an
over voltage on the output
of AVR and disabled its
output.

Solution
Have qualified electrician verify that the quality of the output voltage and the input utility voltage are
within its specification.
To clear fault, follow the General Clear Fault Procedure described above and if the problem persists,
contact Technical Support.

The UPS has detected low
voltage on the output of
AVR and disabled its
output.

Have qualified electrician verify that the quality of the output voltage and the input utility voltage are
within its specification.
To clear fault, follow the General Clear Fault Procedure described above and if the problem persists,
contact Technical Support.

The UPS has detected that
the fan of the UPS has
failed and disabled its
output.

To clear fault, follow the General Clear Fault Procedure described above and if the Fan Failure persists,
contact Technical Support.

The UPS has detected that
the battery charger circuit
has failed; however, the
UPS will continue running.

Clear this fault by removing the input utility voltage and batteries then plug the batteries back in place
and turn the input utility voltage back on. Enable the UPS output to verify the fault.
If the Charger Failure persists, contact Technical Support.

The UPS has detected that
the MOV circuit has failed;
however, the UPS will
continue enabling the
output.

Schedule to have a qualified electrician replace the MOV board (1609-SPD).
Remove the input utility power before service on this 1609-SPD due to risk of electrical shock.

The UPS has detected that
the batteries are missing;
however, the UPS will
continue enabling the
output.

Have a qualified electrician verify the battery connection for good contact and charge the batteries for
24 hours.
To clear fault, follow the General Clear Fault Procedure described above. If the battery status still
indicates Missing Battery, new batteries are required.

The UPS has detected that
the batteries are bad;
however, the UPS will
continue running.

BLINK
GRN

Fan Failure
RED
GRN

Charger Failure

GRN
BLINK
GRN

TMOV Failure

GRN

BLINK
GRN

Missing Battery

GRN

Replace Batteries

GRN

BLINK
RED

RED

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Bulletin 1609 UPS
Management Software
Troubleshooting
Status Indications
Buzzer Alarm

Test In Progress
UPS Fault

Indication Description
The UPS has detected a fault and generate a buzzer
alarm.
The UPS is currently in a test mode.
The UPS has detected a fault and disabled its output.

Battery Low

The UPS has detected that the batteries are low.

Power Failed

The UPS has detected that the input utility voltage
has failed.

Overheat

The ambient temperature is greater than 60 °C, or
some internal components are over temperature.

Overload

The UPS has detected that output load of UPS is
greater than 110%.

Load Warning

The output load over the warning threshold.

Load Severity

The output load over the severity threshold.

UPS Disconnect

The UPS has detected a communication loss between
the UPS and the computer.

Output Abnormal

To indicate the output voltage is abnormal.

Output Off

The UPS is operating in standby mode, or UPS is
faulted.
The UPS system is in the standby state.

UPS System Off
Awaiting Power
Battery Need Replace

Battery Depleted

The battery is depleted and the UPS awaits the return
of input utility voltage.
The UPS has detected that the battery is bad or
opened.

The UPS has detected that the batteries are depleted.

Solution
Verify the type of fault from the Status Indicators or the LEDs on the UPS for further
troubleshooting.
Do not interrupt the UPS testing. The UPS is doing battery test.
Verify the type of fault from the Status Indicators or the LEDs on the UPS for further
troubleshooting.
To clear fault, follow the General Clear Fault Procedure described above and if the fault persists,
contact Technical Support.
The batteries must be charged for 24 hours and re-verify the battery status. If the batteries still
indicate to be low, replace the batteries.
Verify that the input utility voltage is within the UPS’s input specification.
If it is not, make the necessary correction to the input utility power system.
Have a qualified electrician checked the ambient temperature to make sure that it does not exceed
40 °C(1609-SBAT) or 50 °C (1609-HBAT). If the temperature exceeds the UPS rating, make the
necessary correction to the system. This issue may be corrected by improving the room ambient
temperature (add ventilation or provide air conditioning).
To clear fault, follow the General Clear Fault Procedure described above and if the fault persists,
contact Technical Support.
Verify that the load does not exceed the load specification. If it is, remove the excess load from the
UPS’s output and clear its fault. If the problem persists, have a qualified electrician troubleshoot
the UPS Load System and make the necessary corrections or select the appropriate size of UPS. If
the problem persists, contact Technical Support.
Verify the output load. If it is close to 100% load, remove the excess load or select the appropriate
size of UPS.
Verify the output load. If it is actually at 100% load, remove some of the non-essential load or
select the appropriate size of UPS.
Please check the USB cable between computer and UPS for secure connection or replace the cable
with a known good cable.
If communication is established, re-open the UPS Management software. If the problem persists,
contact Technical Support.
Have qualified electrician verify that the quality of the output voltage and the input utility voltage
are within its specification.
To clear fault, follow the General Clear Fault Procedure described above and if the problem
persists, contact Technical Support.
If it is identified as the UPS fault shutdown then turn the UPS off, and then turn UPS on again to
reset the fault. If the fault persists, contact Technical Support.
If it is identified as the UPS fault shutdown then turn the UPS off. Turn UPS on again to reset the
fault. If the fault persists, contact Technical Support.
Apply the input utility voltage to the UPS.
Have a qualified electrician verify the battery connection for good contact and charge the
batteries for 24 hours.
To clear fault, follow the General Clear Fault Procedure described above. If the battery status still
indicates Battery Need Replace, new batteries are required.
Have a qualified electrician verify the battery connection for good contact and charge the
batteries for 24 hours.
To clear fault, follow the General Clear Fault Procedure described above. If the battery status still
indicates Battery Depleted, new batteries are required.

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

General Clear Fault Procedure

Bulletin 1609
Network Management Card
Troubleshooting

Press and hold the button until three beeps are heard then release immediately
to turn the UPS off then press and hold the button again until one beep is
heard then release to enable the output.

Status Indications
UPS Disconnect

Indication Description
The communication between UPS and
the 1609-ENET card has been
disconnected.

Buzzer Alarm

The UPS has detected a fault and
generated a buzzer alarm.
The UPS has detected that the input
utility voltage is out of range.

Input Out Of Range
Battery Low
Battery Depleted

The UPS has detected that the
batteries are low.
The UPS has detected that the
batteries are depleted.

Battery Need Replace

The UPS has detected that the battery
is bad or opened.

Test In Progress
Test Fail

The UPS is currently in a test mode.
The UPS has detected that the battery
is bad.
The UPS is operating in standby mode
or fault shutdown.
The UPS system is in the standby state.

Output Off
UPS System Off
UPS Shutdown
Output Over Voltage

The UPS was commanded to shut
down or fault shutdown.
The UPS has detected that the output
voltage is above the UPS’s output
specification.

Output Under Voltage

The UPS has detected that the output
voltage is below the UPS’s output
specification.

Overload

The UPS has detected that the UPS’s
output load is greater than 110%.

Over Temperature

The UPS has detected that the
ambient temperature is greater than
60 °C, or some of the internal
components are over temperature.

Fan Abnormal

The UPS has detected that the UPS’s
fan has failed.
The UPS has detected that the UPS
inverter circuit has failed.

Inverter Abnormal

Charger Abnormal

The UPS has detected that the UPS
battery charger circuit has failed.

Solution
Check the 1609-ENET LEDs for the communication status and the operation of UPS.
If the UPS is operating normal but the LEDs of the 1609-ENET card are not working properly, make sure the
cable is securely connected from the 1609-ENET card to the computer.
If the LEDs of the 1609-ENET card is still not working properly, apply a known good 1609-ENET card to verify
whether the failure is on the UPS or the 1609-ENET.
Please verify the type of fault from the Status Indicators or the LEDs on the UPS for further troubleshooting.
Verify that the input utility voltage is within the UPS’s input specification.
If it is not, makes the necessary correction to the input utility power system.
The batteries must be charged for 24 hours. After charging batteries verify the battery status. If the batteries
still indicate that they are low, replace the batteries.
Have a qualified electrician verify the battery connection for good contact and charge the batteries for 24
hours.
To clear fault, follow the General Clear Fault Procedure described above. If the battery status still indicates
Battery Depleted, new batteries are required.
Have a qualified electrician verify the battery connection for good contact and charge the batteries for 24
hours.
To clear fault, follow the General Clear Fault Procedure described above. If the battery status still indicates
Battery Need Replace, new batteries are required.
Do not interrupt the UPS testing.
Verify that the battery is not disconnected or replace the batteries with a brand new set of batteries. Ensure
the UPS ran for at least 4 hours before test.
If it is identified as the UPS fault shutdown then turn the UPS off, and then turn UPS on again to reset the fault
If the fault persists, contact Technical Support.
If it is identified as the UPS fault shutdown then turn the UPS off, and then turn UPS on again to reset the
fault. If the fault persists, contact Technical Support.
If it is identified as the UPS fault shutdown then turn the UPS off, and then turn UPS on again to reset the
fault. If the fault persists, contact Technical Support.
Have qualified electrician verify that the quality of the output voltage and the input utility voltage are within
its specification.
To clear fault, follow the General Clear Fault Procedure described above and if the problem persists, contact
Technical Support.
Have qualified electrician verify that the quality of the output voltage and the input utility voltage are within
its specification.
To clear fault, follow the General Clear Fault Procedure described above and if the problem persists, contact
Technical Support.
Verify that the load does not exceed the load specification.
If it is, remove the excess load from the UPS’s output and clear the fault. If the problem persists, have a
qualified electrician troubleshoot the UPS Load System and make the necessary corrections or select the
appropriate size of UPS. If the problem persists, contact Technical Support.
Have a qualified electrician check the ambient temperature to make sure that it does not exceed 40°C (1609SBAT) or 50°C (1609-HBAT). If it is over, make the necessary correction to the system. This issue may be
corrected by improving the room ambient temperature (add ventilation or provide air conditioning).
Following the General Clear Fault Procedure to clear this fault.
To clear fault, follow the General Clear Fault Procedure described above and if the Fan Failure persists, contact
Technical Support.
Have a qualified electrician verify that the quality of utility voltage is within specification.
To clear fault, follow the General Clear Fault Procedure described above and if the Inverter Failure persists,
contact Technical Support.
Clear this fault by removing the input utility voltage and batteries. Plug the batteries back in place and turn
the input utility voltage back on. Enable the UPS output to verify the fault.
If the Charger Failure persists, contact Technical Support.

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Technical Specifications —1609-D, 120V

1609-D600N

Input

V nom.

120V

Capacity

600 VA (390 W)

Voltage Range, default

90...145V

Voltage Range, widest online

90...145V

Current nom.

5.5 A

Capacity Frequency

50/60 Hz ± 3 Hz

PFC

None

Output

V nom.

120V

Capacity

600 VA (390 W)

Online

Output Voltage Range, default

108...132V

Output Voltage Range, widest online

108...132V

Transfer Point Accuracy

±3%

V nom

120V (sine wave)

Frequency

50/60 Hz ± 0.5Hz

On Battery

Short Circuit Protection
Efficiency

THD

≤ 10% Full Linear Load

Crest Factor

2.2:1

On Battery (Typical with resistive load)

75%

Online - Typical with resistive load excluding AVR mode) 86%
Protection

Regulatory

Battery Pack

Environment

Mechanical

Surge

380 Joules

Overload (Shutdown after 10 s)

> 110...130%

1609-D1000N

1609-D1500N

1000 VA (650 W)

1500 VA (980 W)

8.8 A

13 A

1000 VA (650 W)

1500 VA (980 W)

94%

95%

Overload (Shutdown immediately)

> 130%

Output Short Online/Battery

Premises branch circuit over-current protection/Shutdown

Thermal Protection

UPS inside temperature ≥ 60 ºC

Safety

UL1778, CSA C22.2 No. 107.3, EN/IEC62040-1

EMC

FCC & CE (EN 62040-2)

Markings

UL, cULus, FCC, CE, C-Tick

Run Time

≥5 min (at 25 °C, full R load)

Type

Sealed Lead Acid Battery 12V/5Ah (for 0...40 °C B.B. BP5-12) 12V/5.5Ah (for 0...50 °CB.B. HRL5.5-12)

Voltage

36V

Charger

Current limited, constant voltage float charger

Recharger Time

Less than 8 hr to 90% capacity after discharge with full load

Lifetime

2...3 years at 25 °C ambient temperature

Temperature

Operating Standard Battery 0...+40 °C (+32...+104 °F) Hi-Temperature Battery 0...+50 °C (+32...+122 °F)
Non-operating/Storage -15...+45 °C (+5...+113 °F)

Altitude

Operating 0...6600 feet (0... 2000 meters)

Humidity

Operating/Storage 5...95% RH (Non-condensing)

Heat Output

On Line, Full load: 217 BTU/hr
On Line, Full load, Charging:
296 BTU per hour
On Battery: Full Load: 1331 BTU
per hour

Audible Noise

< 50 dBA @ Front Side 1 Meter

Approximate Dimensions L*W*H In. (mm)

8.66 x 16.14 x 10.24 (220 x 410 x 260)

Approximate Weight lbs (kg)

29.7 (13.5)

≥3.5 min (25 °C, full R load)

≥2.5 min (at 25 °C, full R load)

On Line, Full load: 142BTU/hr
On Line, Full load, Charging:
221 BTU per hour
On Battery: Full Load: 2218BTU
per hour

On Line, Full load: 176BTU/hr
On Line, Full load, Charging:
256BTU per hour
On Battery: Full Load: 3344BTU
per hour

30.1 (13.7)

31 (14.1)

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Technical Specifications —1609-D, 230V

1609-D600E

Input

V nom.

230V

Capacity

600 VA (390W)

Voltage Range, default

180...280V

Voltage Range, widest online

180...280V

Current nom.

3.3 A

Capacity Frequency

50/60 Hz ±3Hz

1609-D1000E

1609-D1500E

1000 VA (650W)

1500 VA (980 W)

4.7 A

7.1 A

PFC

None (load power factor is reflected in the input line current)

Output

V nom.

230V

Capacity

600 VA (390 W)

Online

Output Voltage Range, default

207...253V

Output Voltage Range, widest online

207...253V

Transfer Point Accuracy

±3%

V nom

230V (Sine Wave)

Frequency

50/60 Hz ±0.5 Hz (Factory default: 50 Hz ± 0.5 Hz)

On Battery

Short Circuit Protection
Efficiency

THD

≤ 10% (Full Linear Load)

Crest Factor

2.2:1

On Battery (Typical with resistive load)

75%(Typical with resistive load)

Online - Typical with resistive load excluding AVR mode) 86%
Protection

Regulatory

Battery Pack

Environment

Mechanical

1000 VA (650 W)

94%

Surge

660 Joules (Total performance rated with 10 x 1000 μs Pulse)

Overload (Shutdown after 10 s)

> 110...130%

1500 VA (980 W)

95%

Overload (Shutdown immediately)

> 130%

Output Short Online/Battery

Premises branch circuit over-current protection/Shutdown

Thermal Protection

UPS inside temperature ≥ 60 ºC

Safety

UL1778, CSA C22.2 No. 107.3-5, EN/IEC62040-1

EMC

FCC & CE (Class A)

Markings

UL, cULus, FCC, CE

Run Time

≥5 min (at 25 °C, full R load)

Type

Sealed Lead Acid Battery 12V/5Ah (for 0...40 °C B.B. BP5-12) 12V/5.5Ah (for 0...50 °CB.B. HRL5.5-12)

Voltage

36V

Charger

Current limited, constant voltage float charger

Recharger Time

Less than 8 hr to 90% capacity after discharge with full load

Lifetime

2...3 years at 25 °C ambient temperature

Temperature

Operating Standard Battery 0...+40 °C (+32...+104 °F) Hi-Temperature Battery 0...+50 °C (+32...+122 °F)
Non-operating/Storage -15...+45 °C (+5...+113 °F)

Altitude

Operating 0...6600 feet (0... 2000 meters)

Humidity

Operating/Storage 5...95% RH (Non-condensing)

Heat Output

On Line, Full load: 217 BTU/hr
On Line, Full load, Charging:
296 BTU per hour
On Battery: Full Load: 1331 BTU
per hour

Audible Noise

< 50 dBA @ Front Side 1 Meter

Approximate Dimensions L*W*H In. (mm)

16.15 x 8.67 x 10.24 (410 x 220 x 260 )

Approximate Weight lbs (kg)

29.7 (13.5)

≥3.5 min (25 °C, full R load)

≥2.5 min (at 25 °C, full R load)

On Line, Full load: 142BTU/hr
On Line, Full load, Charging:
221 BTU per hour
On Battery: Full Load: 2218BTU
per hour

On Line, Full load: 176BTU/hr
On Line, Full load, Charging:
256BTU per hour
On Battery: Full Load: 3344BTU
per hour

30.1 (13.7 )

31 lb (14.1)

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Bulletin 1609 UPS

Technical Specifications —1609-B, 120V

1609-B600N

1609-B1000N

Input

V nom.

120V

Capacity

600 VA (360 W)

1000 VA (600 W)

Voltage Range, default

96...138V

Voltage Range, widest online

96...138V

Current nom.

5.4 A

8.9 A

Capacity Frequency

50/60 Hz ± 3 Hz

50/60 Hz ± 3 Hz
None

PFC

None

Output

V nom.

120V

Capacity

600 VA (360 W)

Online

Output Voltage Range, default

96...138V

Output Voltage Range, widest online

96...138V

Transfer Point Accuracy

± 3%

V nom

120V (step wave)

Frequency

50/60 Hz ± 1 Hz

On Battery

Short Circuit Protection
Efficiency

THD

47.5% (step wave)

Crest Factor

2.5:1

On Battery (Typical with resistive load)

80% Typical with resistive load

1000 VA (600 W)

47.6% (step wave)

Online - Typical with resistive load excluding AVR mode) 94% Typical with resistive load
Protection

Regulatory

Battery Pack

Surge

380 Joules (Total performance rated with 10*1000 μ s pulse)

Overload (Shutdown after 10 s)

> 110...130% - shutdown after 5 sec

Overload (Shutdown immediately)

130% shutdown immediately

Output Short: Online

Premises branch circuit over-current protection

Output Short: Battery

Shutdown

Thermal Protection

UPS inside temperature ≥ 70 °C

Safety

UL1778, CSA C22.2 No. 107.3-05, EN/IEC62040-1

EMC

FCC & CE (Class A)

Markings

UL, cULus, FCC, CE, C-Tick

Run Time

≥5 min (at 25 °C, full load = 360W, PF = 0.6...0.75)

Type

Sealed Lead Acid Battery

≥2 min (at 25 °C, full load = 600W, PF = 0.6...0.75)

12V/5Ah (for 0...40 °C: B.B. BP5...12)
12V/5.5 Ah (for 0...50 °C: B.B. HRL5.5...12)

Environment

Mechanical

Voltage

24V

Charger

Current limited, constant voltage float charger

Recharger Time

Less than 12 hrs to 90% capacity after discharge with full load

Lifetime

2...3 years at 25 °C ambient temperature

Temperature

Operating Standard Battery 0...+40 °C (+32...+104 °F) Hi-Temperature Battery 0...+50 °C (+32...+122 °F)
Non-operating/Storage -15...+45 °C (+5...+113 °F)

Altitude

Operating 0...6600 feet (0... 2000 meters)

Humidity

Operating/Storage 5...95% RH (Non-condensing)

Heat Output

On Line, Full load: 107 BTU/hr
On Line, Full load, Charging: 160 BTU per hour
On Battery: Full Load: 1228 BTU per hour

Audible Noise

< 45 dBA @ Front Side 1 Meter

Approximate Dimensions L*W*H In. (mm)

6.1 x 11 x 7.09 (155 x 300 x 180)

Approximate Weight lbs (kg)

14.5 (6.6)

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

On Line, Full load: 178 BTU/hr
On Line, Full load, Charging: 231 BTU per hour
On Battery: Full Load: 2047 BTU per hour

14.7 (6.7)

Bulletin 1609 UPS

Technical Specifications —1609-B, 230V

1609-B600E

1609-B1000E

Input

V nom.

230V

Capacity

600 VA (360 W)

1000 VA (600 W)

Voltage Range, default

184...265V

Voltage Range, widest online

184...265V

Current nom.

2.8 A

Capacity Frequency

50/60 Hz ± 3 Hz

4.7 A

PFC

None (Load power factor is reflected in the input line current)

Output

V nom.

230V

Capacity

600 VA (360 W)

Online

Output Voltage Range, default

184...265V

Output Voltage Range, widest online

184...265V

Transfer Point Accuracy

± 3% V AC

V nom

230V (step wave)

Frequency

50/60 Hz ± 1 Hz

On Battery

Short Circuit Protection
Efficiency

THD

N/A

Crest Factor

2.5:1

On Battery (Typical with resistive load)

70% Typical with resistive load

1000 VA (600 W)

N/A

Online - Typical with resistive load excluding AVR mode) 93% Typical with resistive load
Protection

Regulatory

Battery Pack

Surge

440 Joules (Total performance rated with 10*1000 μ s pulse)

Overload (Shutdown after 5s)

> 110...130%

Overload (Shutdown immediately)

> 130%

Output Short: Online

Premises branch circuit over-current protection

Output Short: Battery

Shutdown

Thermal Protection

UPS inside temperature ≥ 70 °C

Safety

UL1778, CSA C22.2 No. 107.3-05, EN/IEC62040-1

EMC

FCC & CE (Class A)

Markings

UL, cULus, FCC, CE

Run Time

≥5 min (at 25 °C, full load = 360W, PF = 0.6...0.75)

Type

Sealed Lead Acid Battery

≥2 min (at 25 °C, full load = 600W, PF = 0.6...0.75)

12V/5Ah (for 0...40 °C: B.B. BP5...12)
12V/5.5 Ah (for 0...50 °C: B.B. HRL5.5...12)

Environment

Mechanical

Voltage

24V

Charger

Current limited, constant voltage float charger

Recharger Time

Less than 12 hrs to 90% capacity after discharge with full load

Lifetime

2...3 years at 25 °C ambient temperature

Temperature

Operating Standard Battery 0...+40 °C (+32...+104 °F) Hi-Temperature Battery 0...+50 °C (+32...+122 °F)
Non-operating/Storage -15...+45 °C (+5...+113 °F)

Altitude

Operating 0...6600 feet (0... 2000 meters)

Humidity

Operating/Storage 5...95% RH (Non-condensing)

Heat Output

On Line, Full load: 107 BTU/hr
On Line, Full load, Charging: 160 BTU per hour
On Battery: Full Load: 1228 BTU per hour

Audible Noise

< 45 dBA @ Front Side 1 Meter

Approximate Dimensions LxWxH In. (mm)

13.4 x 7.29 x 8.27 (340 x 185 x 210)

Approximate Weight lbs (kg)

14.5 (6.6)

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

On Line, Full load: 178 BTU/hr
On Line, Full load, Charging: 231 BTU per hour
On Battery: Full Load: 2047 BTU per hour

14.7 (6.7)

Appendix

1609 UPS Dimensions

1609-D UPS Dimensions
375

220

200

UNINTERRUPTIBLE
P O W E R S U P P LY

257

1609-D

1609-B UPS Dimensions
187

339

170

300

160

ENABLE

REMOTE FUNCTION

DISABLE

UNINTERRUPTIBLE
P O W E R S U P P LY

178

8 7 6 5 4 3 2 1

196

1609-B

140

1609-EXBAT Unit Dimensions
187

339

170

300

160

196

178

140

197

140

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Appendix A

1609 UPS Dimensions

1609-BRK Dimensions
(1609-D orientation)

1609-BRK Dimensions
(1609-B orientation)
382
302
40

227

110 175
125
33

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

1609 UPS Dimensions

Service Instructions

Appendix A

If the UPS requires service, do not return it to the distributor. Follow these steps:
1. Servicing of batteries should be performed or supervised by personnel
knowledgeable of batteries and the required precautions. Keep
unauthorized personnel away from batteries.
2. When replacing batteries, replace with the same number of the 1609
battery packs supplied by Rockwell Automation.
WARNING: Do not dispose of battery in a fire. The battery may explode. Do not
open or mutilate the battery or batteries. Released electrolytes are harmful to
the skin and eyes. It may be toxic. A battery can present a risk of electrical shock
and high short circuit current.
3. Review the problems discussed in the Troubleshooting section of this
manual to eliminate common problems.
4. If the problem persists, contact Rockwell Automation Customer Support
at 440-646-5800.
5. Pack the UPS in its original packaging.
– Pack the UPS properly to avoid damage in transit. Never use Styrofoam
beads for packaging.
– Damage sustained in transit is not covered under warranty.
ATTENTION: Always disconnect the battery(s) before shipping, in compliance
with U.S. Department of Transportation (DOT) and IATA regulations. The
battery(s) may remain in the UPS.
The following precautions should be observed when working on batteries:
•
•
•
•

Remove watches, rings, or other metal objects.
Use tools with insulated handles.
Do not lay tools or metal parts on top of batteries.
Determine if battery is inadvertently grounded. If inadvertently grounded, remove
source from ground. Contact with any part of a grounded battery can result in
electrical shock. The likelihood of such shock can be reduced if such grounds are
removed during installation and maintenance.

Rockwell Automation Publication 1609-UM009C-EN-P - February 2015

Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products.
At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample
code and links to software service packs, and a MySupport feature that you can customize to make the best use of these
tools. You can also visit our Knowledgebase at http://www.rockwellautomation.com/knowledgebase for FAQs, technical
information, support chat and forums, software updates, and to sign up for product notification updates.
For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer
TechConnectSM support programs. For more information, contact your local distributor or Rockwell Automation
representative, or visit http://www.rockwellautomation.com/support/.

Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this
manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada

1.440.646.3434

Outside United States or Canada

Use the Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html, or contact your local Rockwell
Automation representative.

New Product Satisfaction Return
Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the
manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
United States

Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your
distributor to complete the return process.

Outside United States

Please contact your local Rockwell Automation representative for the return procedure.

Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this
document, complete this form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/.

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