2009 Polaris Ranger 500 4X4 EFI Service Manual
User Manual: 2009 Polaris Ranger 500 4X4 EFI Service Manual
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Page Count: 284 [warning: Documents this large are best viewed by clicking the View PDF Link!]
- 9921880_Chapter_01.pdf
- 9921880_Chapter_02
- MAINTENANCE
- PERIODIC MAINTENANCE CHART
- SERVICE PRODUCTS AND LUBRICANTS
- FLUID MAINTENANCE REFERENCES
- GENERAL VEHICLE INSPECTION AND MAINTENANCE
- FUEL SYSTEM AND AIR INTAKE
- ENGINE
- TRANSMISSION AND GEARCASES
- COOLING SYSTEM
- FINAL DRIVE / WHEEL AND TIRE
- ELECTRICAL AND IGNITION SYSTEM
- STEERING
- SUSPENSION
- BRAKE SYSTEM
- MAINTENANCE LOG
- MAINTENANCE
- 9921880_Chapter_03
- ENGINE
- SPECIAL TOOLS
- SPECIFICATIONS
- GENERAL ENGINE SERVICE
- COOLING SYSTEM
- ENGINE DISASSEMBLY
- Engine Removal
- Cam Chain Tensioner / Rocker Arm / Camshaft Removal
- Cam Chain Tensioner Inspection
- Rocker Arm / Shaft Inspection
- Camshaft Removal
- Automatic Compression Release Removal / Inspection
- Automatic Compression Release Installation
- Camshaft Inspection
- Cylinder Head Removal
- Cylinder Head Exploded View, EH50PL
- Cylinder Head Inspection
- Cylinder Head Warpage
- Cylinder Head Disassembly
- Valve Inspection
- Combustion Chamber
- Valve Seat Reconditioning
- Cylinder Head Assembly
- Valve Sealing Test
- Valve Clearance Adjustment
- Cylinder / Piston Removal and Inspection
- Piston Removal
- Cylinder Inspection
- Cylinder Hone Selection / Honing Procedure
- Honing to Oversize
- Cleaning the Cylinder After Honing
- Piston-to-Cylinder Clearance
- Piston / Rod Inspection
- Piston Identification
- Piston Ring Installed Gap
- Crankcase Disassembly
- Starter Drive Removal / Inspection
- Flywheel and Stator Removal / Inspection
- Cam Chain / Tensioner Blade
- One Way Valve
- Crankcase Separation
- Oil Pump Removal / Inspection
- Oil Pump Assembly
- Counter Balancer Shaft Removal / Inspection
- Crankshaft Removal / Inspection
- Crankcase Bearing Inspection
- Oil Seal / Mechanical Seal Removal (Engine Disassembled)
- Crankcase Inspection
- Bearing Installation
- End Play Inspection / Adjustment
- Crankshaft End Play Adjustment
- Counter Balancer Shaft End Play Adjustment
- Oil Pump Shaft End Play Adjustment
- ENGINE REASSEMBLY
- Pump Shaft Oil Seal Installation
- Crankshaft / Counter Balance / Oil Pump Installation
- Crankcase Assembly
- Water Pump Mechanical Seal Installation
- Water Pump Mechanical Seal Removal (Engine Installed)
- One Way Valve Installation
- Cam Chain Drive Sprocket Installation
- Tensioner Blade Installation
- Piston Ring Installation
- Piston Installation
- Cylinder Installation
- Cylinder Head Installation
- Cam Chain / Camshaft Installation
- Camshaft Timing
- Camshaft Timing Illustration
- Cam Chain Tensioner Installation
- Stator, Flywheel and Starter Drive Installation
- Rocker Shaft / Rocker Arm Assembly Installation
- Thermostat Installation
- Oil Pipes
- Oil Pump Priming Procedure
- TROUBLESHOOTING
- ENGINE
- 9921880_Chapter_04
- ELECTRONIC FUEL INJECTION
- SPECIAL TOOLS
- EFI SERVICE NOTES
- EFI SYSTEM
- EFI COMPONENTS
- FUEL TANK
- ELECTRONIC FUEL INJECTION
- FUEL LINES
- ELECTRONIC CONTROL UNIT (ECU)
- FUEL PUMP ASSEMBLY
- FUEL PRESSURE REGULATOR
- FUEL INJECTOR
- CRANK POSITION SENSOR (CPS)
- MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP)
- INTAKE AIR TEMPERATURE SENSOR (IAT)
- IDLE AIR CONTROL (IAC)
- THROTTLE POSITION SENSOR (TPS)
- ENGINE TEMPERATURE SENSOR
- IGNITION COIL
- DIAGNOSTICS USING “BLINK CODES”
- FUEL SYSTEM TROUBLESHOOTING
- ELECTRONIC FUEL INJECTION
- 9921880_Chapter_05
- BODY / STEERING / SUSPENSION
- 9921880_Chapter_06
- CLUTCHING
- SPECIAL TOOLS AND SUPPLIES
- TORQUE SPECIFICATIONS
- PVT SYSTEM OVERVIEW
- PVT SYSTEM SERVICE
- DRIVE BELT
- CLUTCH ALIGNMENT / OFFSET / CENTER DISTANCE
- DRIVE CLUTCH SERVICE
- Spring Specifications
- Shift Weights
- Exploded View
- Clutch Inspection
- Clutch Disassembly
- Spider Removal
- Roller, Pin, and Thrust Washer Inspection
- Bushing Service
- Moveable Sheave - Bushing Removal
- Moveable Sheave - Bushing Installation
- Clutch Cover - Bushing Removal
- Clutch Cover - Bushing Installation
- Clutch Assembly
- DRIVEN CLUTCH SERVICE
- TROUBLESHOOTING
- CLUTCHING
- 9921880_Chapter_07
- 9921880_Chapter_08
- 9921880_Chapter_09
- BRAKES
- GENERAL SPECIFICATIONS
- TORQUE SPECIFICATIONS
- SPECIAL TOOLS
- BRAKE SYSTEM SERVICE NOTES
- BRAKE NOISE TROUBLESHOOTING
- HYDRAULIC BRAKE SYSTEM OPERATION
- BRAKE SYSTEM EXPLODED VIEW
- MASTER CYLINDER
- FOOT BRAKE PEDAL
- BRAKE BLEEDING / FLUID CHANGE
- PARKING BRAKE
- PARKING BRAKE CALIPER SERVICE
- PARKING BRAKE DISC SERVICE
- FRONT BRAKE PADS
- FRONT CALIPER SERVICE
- FRONT BRAKE DISC
- REAR BRAKE PADS
- REAR CALIPER SERVICE
- REAR BRAKE DISC
- TROUBLESHOOTING
- BRAKES
- 9921880_Chapter_10
- 9921880_WIRE_DIAGRAMS