Ps Manual_cover Trailer Conversion Kit 20 25Ton Web
User Manual: Trailer Conversion Kit
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New 2017 Edition Parts & Service Manual 20 XPT • 25 XPT / XPL Table of Contents Page # Standard Model Drawings Trailer Set-Up Decal Arrangement Decal Listing Axle: Dana D22, Less Hubs & Drums Axle: Dexter D225, Less Hubs & Drums C a m S h a f t D e t e r m i n a t i o n W or k s h e e t Webb 8 Stud Hub Piloted Hub & Drum Hutch 9700 Leaf Spring Suspension Slack Adjuster Determination Worksheet Ramps and Linkage (manual operation) Electric Hydraulic Ramps w/counter balance locks Monarch Power-pack for hydraulic ramps Patented Roto-Ring and Fixed D-Rings SAF Holland 2 Speed Square Jack SAF Holland 2 Speed Landing Gear Tires & W heels Eye Hitch Assembly ABS Air System Drawing ABS Parts Manifest ABS 4S-2M Tandem Axle Air Schematic ABS 4S-3M 25XPL Tri-Axle Air Schematic Electrical Schematic - Air Brake Trailers with ABS PLUS Harness & LED Lights Cush Air Ride Suspension (CLC-25-005) Cush Air Ride Suspension w Lift (CLC-25-005L) 25XPL Lift Air System (before Jan 2007) 25XPL Remote Lift Option (effective Jan 2007) 25XPL Lift Air System (effective Jan 2007) Miscellaneous Parts Tool Box Lids Operation & Service Manual Parts (800) 338-7088 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 29 30 31 33 34 35 36 Appended Customer Service (800) 722-8803 ext: 3251 Sales (800) 257-8163 Standard Model Drawings Model: 20 HAL Model: 20 HALX Model: 20 XPT Model: 25 XPT Model: 25 XPL Page 2 Trailer Setup All Tow Behind Trailers Setting up a trailer, especially a tow behind, has several aspects that are often not known or are misunderstood. Here is a description of the setup procedures for tow behind trailers. Pre-Delivery Perform the described pre-delivery procedure for tow behind trailers. See the pre-delivery sheet provided with each trailer. You can request a copy from customer service. Tow Hitch We will assume that the tow hitch is already installed on the tow vehicle. It is important to make sure that the tow hitch is completely compatible with the trailer hitch in both size and capacity. Eager Beaver can provide an appropriately sized pintle hook or ball when the trailer is ordered or through our parts department. Attach the lunette eye or ball hitch to the nose plate using the holes that, once hitched, allows the nose end of the trailer to be 2"- 3" high at the front with the trailer unloaded. This will aid the trailer suspension in providing better weight distribution to all axles especially the rear. Once the trailer is loaded the trailer should be level or just a bit high in the front. The hitch should preferably be installed with the retaining bolt below the hitch if possible. Tighten the hitch shaft nut first until the lock washer is completely compressed, then tighten the retaining bolt nut until its lock washer is completely compressed. CAUTION! Do not use any lunette eye, ball hitch or tow hitch that is excessively loose, large, damaged in any way or binds when the trailer turns. Truck Wiring See the trailer service manual for a schematic that shows how to properly wire the tow vehicle. For electric brake trailers, Eager Beaver can supply a proper truck harness and a brake controller. Refer to the literature provided with the brake controller for greater detail in installing the controller. Only a good sealing type tap connectors should be used for splicing into the truck wiring to prevent corrosion. Truck harness and controller sold separately. Page 3 Trailer Setup All Tow Behind Trailers Electrical Cable Plug electrical nose harness into the tow vehicle receptacle. Make sure that there is sufficient slack to allow trailer to fully articulate without the cable getting too tight or, at the same time, not allow it to touch the ground when traveling straight. Air Lines On air brake trailers only, attach the two air line jumper hoses and check for the same slack clearance as for electrical cable. Safety Chains Attach the chains by looping them through an appropriate lash ring on the tow vehicle and then securing the hook to a chain link This is for our standard slip hook. If a safety hook with latch is used, then simply attach hook to the tow ring. The chains should attached to the tow vehicle by using a crossing pattern, under the trailer tongue. Make sure that there is sufficient slack in the chains to allow the trailer to fully articulate without the chains getting to tight and yet not having the chains drag on the ground, when trailer is straight. CAUTION! Do not install chains on a tow vehicle that does not have an appropriate lashing ring for attaching chains. Break-away On electric brake trailers, see the instructions supplied with the break-away switch. The instructions and miscellaneous parts for the break-away switch are shipped in the loose box of parts. The break-away system will only operate after both the coupling and safety chains have failed. The break-away is not a parking brake. Conclusion The final step in any setup is to make sure that all systems, electrical, air, hitching or break-away, all function properly before the trailer leaves the dealers yard. A safe trailer is good for your customer and good for business. Page 4 Page 5 Eager Beaver 20 & 25 Ton Tag Trailer Decals ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART # QTY 2059014 2059370 2062332 2059325 2059016 2059162 440025 2062208 2060618 2062003 2061051 2062004 2060608 440200 2059170 2059294 2060841 2062014 2062171 2059249 2061081 2062007 2 1 1 1 1 2 1 2 1 50 1 1 2 2 2 2 40 40 1 2062179 2062173 2062174 2062178 2062142 2062172 1 1 1 1 1 1 PART # 2063511 2062180 2062181 2062182 2062183 2062191 2062192 1 2 DESCRIPTION TRAILER CONNECTED WARNING LARGE BLUE EAGER BEAVER, 8" H x 58" Long Optional MEDIUM BLUE EAGER BEAVER, 6" H x 37" L HI TENSILE, WHITE CHECK WHEEL LUG TIRE INFLATION INFO HUTCH H9700 TORQUE (NOT IN KIT) USA HARNESS DECAL (NOT IN KIT) ROTO-RING CAUTION TRAILER EQPT W / ABS BRAKES ALL-WHEEL ABS ABS INDICATOR LAMP INSTRUCTIONS RED-WHITE CONSPICUITY STRIPING 20 PT - WHITE 20 HAL - WHITE 20 HALX - WHITE 20 XPT - WHITE 25 XPT - WHITE 25 XPL - WHITE BLUE STRIPE (EB YELLOW TRAILERS) WHITE STRIPE (RED, BLUE, BLACK TRAILERS) WEBB WHEEL TORQUE - HUB PILOTED Or 2059165 / Spoke Hub ; 2056558 / 10-Stud, BSM DANGER SPRING BRAKES REPLACE DAMAGED WOOD PREVENT DAMAGE - LOAD ON EVEN GROUND COLD DUAL VIN PLATE (NOT IN KIT) LIFT AXLE (25XPL ONLY) LIFT AXLE WARNING (25XPL ONLY) COMPLETE DECAL KIT (Hub Pilot, ABS, Conspicuity) 20 HALX (BLUE STRIPING) 20 XPT (BLUE STRIPING) 20 XPT (WHITE STRIPING) 25 XPT (BLUE STRIPING) 25 XPT (WHITE STRIPING) 25 XPL (BLUE STRIPING) 25 XPL (WHITE STRIPING) Page 6 20-25 Tons with Dana D22 Axle Air Brake Components Includes D22 Axles MFG by Hendrickson & AXN Item 1 2 3 4 5 6 7 8 9 10 11 not shown 12 Description Seal Inner Cone Bearing Outer Cone Bearing Inner Nut Inner Lock Washer Star Washer Outer Nut Brake Repair Kit (One Per Wheel) Brake Pad (Two Per Wheel) Cam Repair Kit (One Per Axle) Slack Adjuster Auto Slack Adjustment Bracket Air Brake Chamber Part # 2055828 2058309 2058308 2055836 2058268 2058267 2059229 2060956 2060455 2062013 2061083 2061084 2059596 Note: Items 8 - 11 are D22 Axle Unique and can NOT be used on Dexter D225 Axles D22 Axles used exclusively between 1996 and 2012 Dana D22 & Dexter D225 Axles used extensively beween 1994 & 1996 and after 2012 Page 7 20-25 Ton with Dexter D225 Axle Air Brake Components Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Description Camshaft LH or RH Air Chamber Bracket Bushing Spider Anchor Anchor Pin "PQ" Brake Shoe (2 Per W heel) "P" Brake Shoe (2 Per W heel) Roller Roller Pin Roller Pin Retainer Roller Pin Spacer Retractor Spring Retainer Pin Shoe Keeper Spring "PQ" Brake Repair Kit (for 1 Wheel) 'P' Brake Repair Kit (for 1 Wheel) "D" Washer Grease Seal Camshaft Bushing Washer- Camshaft Spider End Camshaft Washer Retainer - Camshaft Retainer - Camshaft End Camshaft Support Bushing Slack Adjuster Grease Fitting CAMSHAFT Repair Kit Air Chamber (Pre ABS) Spring Brake Chamber (Begin 1/1998) Plate - Camshaft Support Bracket Plate Bus hing Retainer Bolt, Retainer Plate Loc k W as her Nut ABS Sensor Retaining Clip ABS Sensor with 1' Cable ABS 6' Sensor Extension Cable Mounting Screw, Sensor Block ABS Sensor Mounting Block ABS Toner Ring (Supplied with Drum) ABS Sensor Block Base (Weld On) D e x te r 2 2 . 5 K A x l e P a r t # See W orksheet 20 6 1 0 9 1 In Brake Repair Kit In Brake Repair Kit 2060853 2055842 In Brake Repair Kit In Brake Repair Kit In Brake Repair Kit + Not Us ed In Brake Repair Kit In Brake Repair Kit In Brake Repair Kit 2060900 2058085 In In In In In In In In CAM CAM CAM CAM CAM CAM CAM CAM Repair Repair Repair Repair Repair Repair Repair Repair See W orksheet In CAM Repair Kit 2060632 2058070 2059596 2060363 2059399 2060638 2060637 2060636 2062085 2062086 2062102 20 6 0 6 3 1 20 6 0 6 3 3 Special Order 2060634 Note: "P" Style Both Ends Open, Used Until 1992 "PQ Style One End Open, Used between 1993-1996; Beginning 2013 Page 8 Kit Kit Kit Kit Kit Kit Kit Kit Cam Shaft Determination & Ordering Worksheet Step 1 Decide whether the cam is a LEFT or a RIGHT hand and whether it is a SMALL (3 3/32”) or LARGE (4 º”) head. Step 2 Measure the length of the cam. It is best to provide both the dimensions “A”, the distance from head to snap ring groove, and dimension “B”, the distance from the head to the end of the cam. Step 3 Measure the diameter of the cam at both “C”, just behind the head, and “D” just inside the spline. Step 4 Finally, determine whether the cam is a 10 spline or 28 tooth spline. Please fill in the chart below when ordering a cam shaft HEAD STYLE LEFT HAND SMALL RIGHT HAND SMALL LEFT HAND LARGE RIGHT HAND LARGE DIMENSION “A“ “B” “C” “D” SPLINE 10 28 Fax the completed worksheet to Eager Beaver Trailers @ 856-423-0999. Your Name: . Your Voice Tel #: . Page 9 Eager Beaver Trailers 20 & 25 Ton Tag Webb 8 Stud Hub Piloted Hub With Outboard Drum 275MM (10.827") Diameter Bolt Circle; 12¼" X 7½" Brake Shoes Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Nomenclature Hub Drum Inner Bearing Cup Outer Bearing Cup Inner Bearing Outer Bearing Oil Seal Studs Flange Nut, Long Flange Nut, Short Oil Cap w/ plug Gasket - oil cap Oil cap window kit Vent Plug Lock Washer Machine screw P/N 2062151 2062152 2058307 2058306 2058309 2058308 2055828 2061085 2061086 342431 2055089 2055090 2058056 2055749 Page 10 Remarks Webb 20271 (w Studs & Cups) Webb 63680F M22 x 1.5 thread 31mm H, steel wheels in/out 27mm H, steel in/alum wheel out Cap, includes window & plug Window, gaskets, & plug Procure locally Procure locally (5/16-18 x 3/4) Page 11 Eager Beaver Trailers Slack Adjuster Determination & Ordering Worksheet When ordering Slack Adjusters, please provide the following information: 1. Whether Automatic or Manual 2. Whether adjuster arm (which attaches to air brake chamber) is Straight or Curved 3. Whether it has 10 or 28 Splines 4. Manufacturer name and any part numbers from old slack adjuster Circle Applicable Feature on Below Matrix Straight Slack Adjuster EB Part # Application 10 Spline 2060873 C.B. 10-12 Ton ** 2062263 Spicer, Haldex 20-25 Ton (pre-'97) * 28 Spline 2060934 2060971 2060940 C.B. 10-12 Ton **; 20-25 Ton DX Axles ^ Spicer, Haldex 35-60 Ton * C.B., Lowboys Only Begin 7/2009 10 Spline 2060755 Spicer, Haldex 20-25 Ton (older) * 28 Spline 2061083 Spicer, Haldex 20-25 Ton * Straight 10 Spline 2058077 Curved 10 Spline 2059480 Automatic Begin Oct 1994 Curved Manual Before Oct 1994 * Spicer Automatic Slack Adjuster Bracket 2061084 Not included with Slack ** 10K axles - attach Brake Chamber Clevis to 5" Hole in Slack; 12K uses 6" Hole in Slack ^ 22.5K Dexter Axles used intermittently between 2-2014 & 2-2015; and extensively after 2-2015 Original Slack Manufacturer: OEM Part Number on Original Slack Fax your order to Eager Beaver Trailer Parts: 856-423-0999 Your Name: Your Voice Telephone: Eager Beaver Trailers - 548 Swedesboro Ave, Mickleton, NJ 08056 Telephone 800-338-7088; FAX 856-423-0999 Page 12 Ramps and Linkage including conversion Kit 15 - 25 Ton Tag Trailers Item 1 1 2 3 3 4 5 6 7 7 8 9 9 none Part No. 2062167 2062216 2060935 2062168 2062340 2062135 2062134 2059186 2063220 2063225 2059020 2062169 2059195 2062333 Description 20XPT Wood Ramp (6') 25XPT / XPL Wood Ramp (6') 20XPT & 25 XPT / XPL Ladder Ramp (6') Light Weight Wood Filled Ramp Movable Link 4.5" Hole to Hole Center (23" Wide) Ladder Ramp Movabe Linkage (21" Wide) Tail Board Side Spring (one leg longer) Ground Side Spring (both legs same) Ramp Pivot Pin 36.5" Wood Filled Ramp 1.5" Dia. x 25" Long Pivot Pin Ladder Ramp 1.5" Dia. x 23.5" Long Pivot Pin Roll Pin - Ramps Light Weight Ramp Fixed Link (3/8" thick for 15-20 Ton) Light Weight Ramp Fixed Link (1/2" thick for 25 Ton) Tailboard standoff, 1/2 x 3/4 x 35" bar stock (protects lights from spring damage) 2063291 2060966 Conversion kit: SA to DA LW Wood (15-20T), includes items 3-8 and tailboard stand off Conversion kit: SA to DA Ladder (15-20T), includes items 3-8 and tailboard stand off Note: Conversion Kits convert from Single Acting to Double Acting springs and contain quantity six of items 4 & 5. Note: Conversion Kits do NOT include ramps; order ramps separately Page 13 Page 14 DESCRIPTION HYDRAULIC CYLINDER PACKING KIT FOR HYDRAULIC CYLINDER MONARCH M3551 MOTOR AND HYD PUMP VENT PLUG FOR HYDRAULIC RESEVOIR UP-DOWN CONTROL BOX ON-OFF SWITCH & KEYS (Waterproof) Universal Spare Key for 95060-21 Switch Only 4 ON-OFF SWITCH & KEYS (Non-waterproof) 5 CONTROL BOX HARNESS 6 HARNESS WITH DEUTSCH DT06-6S CONNECTOR 7 BATTERY (WET CELL) (31DS) 12 CLEVIS END ONLY (PIN NOT INCLUDED) 12A PIN, CYLINDER (CLEVIS END & CYLINDER BASE) not shown SINGLE POLE PLUG, TRAILER not shown SINGLE POLE RECEPTACLE, TOW VEHICLE HYDRAULIC OIL ITEM 1 not shown 2 2a 3 4 PN 2062326 2059362 373002 2060007 2057694 2062304 2059588 2062205 Special Order 392612 Procure Locally 2062296 2060965 2057672 2057671 Procure Locally For waterproof switch only (After Mar 2008) 55 Amp Per hour Also used on Lowboy Stinger Cylinder 2 Pins per package (1" Dia x 3.1875" L) Plug Only; Cole Hersee PN 11042 Receptacle Only; Cole Hersee PN 11041 All Purpose 10W Hydraulic Oil Includes Item # 5 Harness Switch 95060-21 (begin 12-2014) ; -07 switch disc. will not work with -07 switch Cole Hersee PN M-489 (Prior to March 2008) NOTES 4" Bore x 11" Stroke with Counter Balance Valve Prince PMCK-BH-0483 Electric Hydraulic Ramps with Counter Balance Lock (Since June 2007) Eager Beaver Trailers Page 15 Roto‐Ring: 15,000 Lbs (360 Degree) Working Load Limit Complete Roto‐Ring Assembly Part # 2063020 Item 1 2 3 Part # 2060621 2060640 2060620 Description Clip D-Ring (1" Diameter) Base Fixed D‐Ring (D‐Ring and Clip included) Part # Description 2054792 1" Diameter - 15,000 Working Load Limit 2054733 ⅝" Diameter - 6,130 Working Load Limit Page 16 Page 17 SAF Holland RH51 (51000 Series) 2 Speed Square Jack Conventional Gear (used from 6/2008 to 2/2009; After June 2011) Item # 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 36 Description COLLAR THRUST BEARING WASHER GROOVE PIN 3/8 x 2 BEVEL GEAR PINION GEAR WOODRUFF KEY GREASE FITTING, 1/4-28 THRUST WASHER SPRING PIN, 1/4 x 1 1/2 COVER GASKET TOP COVER TAG, DATE OF MFG (NOT SHOWN) SELF-TAPPING SCREW SCREW,HEX. CAP 3/8-16 x 2 1/4 SELF-LOCKING NUT 3/8-16 WASHER 3/8 STD. TYPE A GEARBOX HALF, INSIDE GEARBOX HALF, OUTSIDE GEARB0X GASKET OUTPUT GEAR JACK SHAFT R.H. UNIVERSAL MT. INPUT GEAR GROOVE PIN, TYPE E 1/4 x 1 1/2 SHIFT SHAFT, UNIVERSAL SHIFT LOCK BALL, STAINLESS STL. SHIFT LOCK SPRING, GALVANIZED IDLER GEAR SPACER BUSHING SHIFT LOCK BOSS COMPLETE JACK (No Handle) JACK HANDLE Page 18 Qty 1 1 1 1 1 1 2 3 1 2 1 1 1 9 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 EBT Part Number 2062315 2062316 Spec. Order 2062308 2062306 2062305 2062317 Spec. Order Spec. Order 2062318 2062309 2062307 NA Spec. Order Spec. Order Spec. Order Spec. Order Spec. Order 2062319 2062320 2062311 2062313 2062312 2062321 2062314 2062322 2062323 2062310 Spec. Order Spec. Order 1 1 2063013 2055647 Holland PN X8-LG0544 X8-BRG-013-77 X8-PW-016-62 X8-GP-052-21 XA-LG0570-01 XB-LG1823-01 X8-KEY-018-02 X8-GRF-022-16 X8-PW-016-19 X8-SP-014-27 X8-LGO893 XA-LGO880 LG1430 X8-STS-008-11 X8-HHC-050-42 X8-SLN-012-04 X8-PW-016-03 XB-LG0662 X8-LG0663 X8-LG0428 LG0543-01 LG0928 LG0541-01 X8-GP-014-07 LG0261-01 X8-BAL-023-07 X8-SPG-020-36 X8-LG0542-01 XB-LG0219-01 X8-LG0658-01 Page 19 PN 401032 141212 141441 141442 167025 401045 401042 211005 412105 412203 412304 412101 411321 Qty 1 2 2 2 2 1 1 1 16 16 32 2 2 Description 2-SPEED LANDING GEAR SET * 1/4X7.5X16.5 LAND/LEG BRKT PLATE 5/16X2X13.5 9-12TON L/G L/MNT BRACKET 5/16X2X14.5 15-25TON L/G L/MNT BRACKET 3/8X2X10 SQ L/G LWR/BRKT J-HOOK,CRANK HANGER CRANK,BLACK (LONG) 20"(730112) 1"SCH 40 X 41.5 L/G CROSS TUBE 5/8-11X2 ZN HXHD CPSCRW GRD 8 5/8-11 LOCKNUT UNC ZN 5/8 US.STD FLAT WASHER ZN 3/8-16X2.5 ZN HXHD TAP BL 3/8-16 NYLOC LOCKNUT * Set includes Live Side (with 2 Speed Gear Box) and Dead Side Jacks ** 141441 included with BOM 2063010; 141442 included with BOM 2063011 Item # 1 2 3 ** 3 ** 4 5 6 7 8 9 10 11 12 BOM 2063011 for 15-25 Ton Tag Landing Gear Assembly BOM 2063010 for BDOW, 10-12 Ton Tag Landing Gear Assembly Page 20 Part # 2060234 2059206 10 Stud BSM (Ball Seat Mount) used between 1999-2001 Demountable Rims (Open Center) used prior to 1999 Description Wheel, 10 Stud BSM, 6.75 X 17.5 Wheel, Open Center, 6.75 X 17.5 Description Part # Wheel, 8-Stud, Hub Piloted, 6.75 X 17.5 2062125 215 Tire & Wheel Assembly (Hub Piloted) 999983 235 Tire & Wheel Assembly (Hub Piloted) 999986 Note: 8 Stud, Hub Piloted wheels standard since 2002 235/75R17.5 Tires (optional) (22,700# per axle Dual Rating) 215/75R17.5 Tires (standard) (18,160# per axle Dual Rating) Trailer Models 20XPT, 25XPL, 25XPT Tires & Wheels Page 21 Page 22 ABS AIR SYSTEM DRAWING 2 AXLE TAG WITH ABS PARTS LIST Item 1 2 3 4 5 6 7 7A 7A 7A 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PN 2062139 2062080 2062102 2062086 2062085 381001 381002 2055360 2055361 2059141 2062131 2055359 411471 382002 381053 381031 381153 381156 2062024 2058065 382106 382162 382163 420001 411121 411501 411321 381879 381878 2062120 2055693 2055692 2059140 411821 382156 Qty 1 1 4 4 4 1 1 1 1 2 2 2 2 2 1 1 1 2 1 1 4 4 1 2 4 8 4 30 30 2 2 4 2 12 1 Description 4005001030 (2&3 AXLE ECU) SPRING BRAKE VLV,SEALCO 110800 4497130180 6' SENSOR EXT CABLE 441-032-808-0 SENSOR W 1' CABLE 899-759-815-4 SENSOR CLIP 3/8HOSE X 60" w /SERV, GLADHAND 3/8HOSE X 60" w/ EMER, GLADHAND GLADHAND, SERVICE (BLUE) GLADHAND, EMERGENCY (RED) 3/8" HOSE X 60" SLOAN PACIFIER P/N 441721 3/8FPT-3/8FPT BULKHEAD FITTING (BRASS) 1"SAE FLAT WASHER PLATED 3/8T-3/8M SWVL 90 ELBOW ( 3/8T-1/4M SWVL BRNCH TEE 3/8T-3/8M STRAIGHT CONNECTOR 3/4"HD NIPPLE,SEALCO #6006 3/4 MALE CON. 3/4TUBEX3/4 AIR TANK (2850) #HT-1242 2-PORT REMOTE DRAIN VLV (350002-048) 3/8 90°STRT ELBOW, BRASS 3/8 SQHD PLUG (BRASS) 3/4 HEXHD PLUG (BRASS) AIRTANK MOUNTING PAD #1068 3/8-16X1.25 HEXHD CAPSCREW GR5 3/8 STD FLAT WASHER, ZINC 3/8-16 NYLOC LOCKNUT 3/8OD NYLON BRAKE TUBING- BLUE 3/8OD NYLON BRAKE TUBING- RED 36" 3/8 AIR BRAKE HOSE 60" 3/8 AIR BRAKE HOSE 24" 3/8 AIR BRAKE HOSE 66" 3/8 AIR BRAKE HOSE 1/2ID HOSE SEPARATOR 1/2"X 3/4"HEX NIPPLE Page 23 Page 24 Page 25 Page 26 Page 27 PLUS (Positive Lock Under Seal) Harness & LED Lights Parts List Item 1 2 3 4 4a 4a 5 6 7 8 9-11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 KIT Part no Qty 2062094 4 2062095 6 2062093 5 2057075 1 2057072 1 2057074 1 2062130 2 2062129 6 2057067 4 2057069 12 2060659 2062107 2062108 2062193 2062061 2062194 2062195 2062196 2062197 2062198 2062199 1 1 1 1 1 1 1 1 1 1 1 2062043 2062042 2062039 2062040 2062041 2061097 2062200 1 1 1 1 1 1 1 Description S/T/T "LED" LIGHT 2.5" AMBER LED MARKER LIGHT 2.5" RED LED MARKER LIGHT LICENSE PLATE LIGHT (Non LED, One-Piece) LICENSE PLATE LIGHT HOUSING (2-piece only) LICENSE PLATE LIGHT (Non LED, 2-piece only) OBLONG RED REFLECTOR OBLONG AMBER REFLECTOR GROMMET, BLACK S/T/T 4" GROMMET, MARKER 2.5" not used TRUCK HARNESS, 18', SAE J560 RECEPTACLE TAG NOSE END,12' TAG 10-15 MAIN, 26' PLUS TAILBOARD I.D., PLUS LED TAILBOARD CENTER,ALL PLUS FRONT MARKER, 2-LT, 39" PLUS LED FRONT MARKER, 2-LT, 81" PLUS LED CNTR MARKER,4-POLE, 51" PLUS LED CNTR MARKER,4-POLE, 87" PLUS LED C/S "LED"PGTL,TAG, 14" PLUS LED S/S "LED"PGTL,TAG, 14" PLUS LED not used BREAK AWAY SWITCH JUMPER ELECTRIC BRAKE HARNESS, 19' TAG ABS ADAPTER, 210" ABS POWER, 41" MARKER, 2-POLE, 155" ABS 2.5" MARKER LIGHT - NON LED COMPLETE PLUS HARNESS ASSEMBLY * * (Less ABS items 26, 27, 28 ; Less Elec Brake Items 24, 25 ; Less Item 12) * (Lights & Grommets also not included with Harness Assembly) KIT KIT 2061048 2062119 1 1 ELECTRIC BRAKE ITEMS 24 AND 25 ABS AIR BRAKE ITEMS 26, 27 AND 28 Page 28 CUSH CLC-25-005L (with Trac-Align) ITEM DESCRIPTION 3a 3b 3c 3d 3e 3f 4a 4b 5a 5b 5c 5d 5e 8 10 PART # Bushing Only, 6.75"L x 1.25" ID Wear Washer Washer, hard, 0.875 SAE ID E-20 Torx Bolt 0.875"-9UNC x 10" SecureLoc Nut 0.875"-9UNC Reducer fm 1.25" OD to 0.9" ID Trac-Align, eccentric, outer Trac-Align, washer, inner Shock Absorber Bolt 0.75" - 10UNC x 3.25" GR 5 Bolt 0.75" - 10UNC x 9.5" GR 5 Nut, lock, 0.75" - 10UNC Washer 3/4" ID Susp. Air Spring (1 per swing arm) Lift Air Spring (1 per swing arm) Page 29 2062281 2062282 2062030 2062285 incl. w/ Bolt 2062029 2062031 2062032 2062170 2062035 2062036 2062037 2062038 2062187 2062186 CUSH CLC-25-005 (with Trac-Align) ITEM DESCRIPTION 3a 3b 3c 3d 3e 3f 4a 4b 5a 5b 5c 5d 5e 8 PART # Bushing Only, 6.75"L x 1.25" ID Wear Washer Washer, 0.875 SAE ID E-20 Torx Bolt .875"-9UNC x 10" SecureLoc Nut .875"-9UNC Reducer fm 1.25" OD to 0.9" ID Trac-Align, eccentric, outer Trac-Align, washer, inner Shock Absorber Bolt 0.75" - 10UNC x 3.25" GR 5 Bolt 0.75" - 10UNC x 9.5" GR 5 Nut, lock, 0.75" - 10UNC Washer 3/4" ID Susp. Air Spring (1 per swing arm) Page 30 2062281 2062282 2062030 2062285 incl. w/ Bolt 2062029 2062031 2062032 2062170 2062035 2062036 2062037 2062038 2062187 Page 31 25 XPL CUSH LIFT AIR SYSTEM PARTS (Toggle Valve used Before January 2007) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART # QTY DESCRIPTION 322096 1 CUSH CLC-25-005 LOW MT LI FT 991935 1 25K77T HP ASS W/SB A/R AX ASSY 2062166 1 CUSH XPL HT CONTROL VALVE KIT 2062140 1 PRESS REG VALVE,FIXED @ 70 PSI 2062082 1 TOGGLE CTRL VLV SEALCO #21600-2 2060824 1 AIR PILOT VLV - SEALCO #110591 2062021 1 QUICK REL VLV P/N 3800 2062022 1 BRAKE PROTECT VALVE #140270 147251 1 12GA X 4X 4 PUSH-PULL VLV BRKT 381032 2 3/8T-1/4M STRAIGHT CONN (QCAB) 381041 2 3/8 TUBE UNION TEE (QCAS) 381053 1 3/8T-1/4M SWVL BRNCH TEE(QCAB) 381878 20 3/8 0D NYLON BRAKE TUBING-RED 381879 10 3/8 0D NYLON BRAKE TUBING-BLUE 381880 10 3/8 0D NYLON BRAKE TUBING-GREEN 382001 9 3/8T-1/4M SWVL 90 ELBOW (QCAB) 382002 3 3/8T-3/8M SWVL 90 ELBOW (QCAB) 382116 4 3/8 45°STRT ELBOW,BRASS,3350X6 382150 1 3/8"HEX NIPPLE (BRASS) 382151 1 1/4"HEX NIPPLE (BRASS) 382154 1 3/8"X 1/4"HEX NIPPLE (BRASS) 382171 1 1/4 HEX SOCKET PLUG (BRASS) 383121 1 1/4 NPT BRASS TEE.WIH 3700X4 2062186 2 AXLE LIFT AIR BAG 2062170 2 SHOCK ABSORBER 2062187 2 SUSPENSION AIR BAG 2059596 2 SPRING BRAKE CHAMBER 2062024 1 2-PORT AIR TANK Page 32 (994684) Page 33 994684 - 25XPL with CUSH Lift No Pilot Air System (Effective Jan 2007) 17 5 to Lift Air Bag to Front Axle Air Bags for Axle Lift Exhaust Breather from Tank (Supply) 6 4 2 16 3 1 11 15 16 To Main Air Bags 13 3 14 1 16 11 2 16 10 11 12 10 19 4 17 8 TANK Item 1 2 3 4 5 6 8 9 Part No Qty Description 322096 1 CUSH CLC-25-005 LOW MT LIFT 991935 1 25K77T HP ABS W/SB A/R AX ASSY 322072 1 CUSH XPL HT CONTROL VALVE KIT 322129 1 PRESS REG VALVE,FIXED @ 70 PSI 322128 1 PUSH-PULL VLV ALKON TD6300,2/5 322155 1 SEALCO-EXHAUST SEAL P/N 110524 322139 1 BRAKE PROTECT VALVE #140270 147251 1 12GA X 4X 4 PUSH-PULL VLV BRKT General Engines Co., Inc. , 14893 Hiighway 27, Lake Wales, Florida, USA, 33859, Item 10 11 12 13 14 15 16 17 1-800-257-8163 This drawing and specifications are the property of General Engines Co., Inc. dba Eager Beaver Trailers shall not be reproduced, copied or used in any fashion without express written permission. Also, General Engines Co., Inc. reserves the right to change designs, specification or materials without notice and without incurring any obligation to such changes. Page 34 Part No 381032 381041 381881 381878 381879 381880 382001 382002 Qty Description 4 3/8T-1/4M STRAIGHT CONN (QCAB) 3 3/8TUBE UNION TEE (QCAB) 20 3/8OD NYLON BRAKE TUBING- BLACK 20 3/8OD NYLON BRAKE TUBING- RED 10 3/8OD NYLON BRAKE TUBING-BLUE 10 3/8OD NYLON BRAKE TUBING-GREEN 4 3/8T-1/4M SWVL 90 ELBOW (QCAB) 5 3/8T-3/8M SWVL 90 ELBOW (QCAB) Eager Beaver Trailers 20 & 25 Ton Tag Miscellaneous Parts & Paint Codes PART NO. 2054869 2059133 2059134 2059901 2060510 2054819 2060834 2060659 2058065 2059175 2055360 2055361 2059431 2059432 2061064 2062129 2062130 2060735 2054792 2054733 2063021 DESCRIPTION Deck Washer Hex Head Bolt, Deck Washer, 3/8 x 2 1/2 Nut, Deck Washer, 3/8-16 Self-Tapping TORX Head Ramp Screw, 5/16-18 X 2 1/2 Nose Plate, 15-25 Ton Only 100,000 # Pintle Hook (Wallace Forge) Aluminum Extension Ramps (Set) Truck Wiring Harness, 18' with SAE J560 Receptacle Air Tank Remote Drain Valve Glad Hand replacement rubber seal Glad Hand - Brake Control Service (Blue) Glad Hand - Tank Supply (Red) Safety Chain, 1/2" x 41", with Clevis Hook Weld-on Anchor, Safety Chain, 5/8" x 8" Clevis Hook, 1/2", Spring Loaded Oblong Reflector - Amber Oblong Reflector - Red Eager Beaver Trailers Mud Flap - White 24" x 18" Weld-on 1" Dia. Fixed D-Ring & Clip (15,000# WLL) Weld-on 5/8" Dia. Fixed D-Ring & Clip (6,130# WLL) Weld-on Spare Tire Carrier for Hub Piloted Wheel Eager Beaver Standard Colors Yellow Red Black Blue White Manufactured After 8/6/10 Dupont Imron H7947 77968 1640 3759 1632 MFG between 9/22/06 and 8/6/10 PPG Color Code FP827 FP703 FP901 * FP951 * Custom Mixed Color, No Code Assigned Page 35 Eager Beaver Trailers Tag Trailer Weld On Lockable Toolbox Lid Kits Specify Part # and Color when Ordering Description Part # B6-9DOW STD TOOL BOX ASS'Y 2063002 10-25 TON NEW TOOL BOX 43” BC (Two Jack Locations) STD TOOL BOX 37” BC (One Jack Location) STD TOOL BOX 43” BC (One Jack Location) 2063005 * 2063003 2063001 15-20 TON WITH LANDING GEAR TOOL BOX 43” BC (with Landing Gear) 2063008 Note: All Eager Beaver Trailers are manufactured with a steel tray plate in the draw bar. Therefore, Toolbox Lid Kits do NOT include a tray plate (i.e., a toolbox bottom). Should a tray plate need to be replaced, a list of the more common Tray Plates is provided below: 12GAX35X26 37BC 10-25 SML TPLT (2 Jack Mts) 12GAX35X35 37BC TRAYPLT (1 Jack Mt) 141275 141203 12GAX41X26 43BC 10-25 SML TPLT (2 Jack Mts) 12GAX41X38 43BC 10-25 SML TPLT (1 Jack Mt) 141274 * 141276 12GAX41X45 43BC TRAYPLT (15-25 Ton with L/G) 141202 * Standard Production since 2002 Page 36
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