Ps Manual_cover Trailer Conversion Kit 20 25Ton Web

User Manual: Trailer Conversion Kit

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Page Count: 36

Sales

(800) 257-8163

Parts

(800) 338-7088

Customer Service

(800) 722-8803

ext: 3251

Parts & Service Manual

New 2017 Edition

20 XPT 25 XPT / XPL

20 XPT 25 XPT / XPL

•

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Axle: Dexter D225, Less Hubs & Drums 8

9teehskroW noitanimreteD tfahS maC

Webb 8 Stud Hub Piloted Hub & Drum 10

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Slack Adjuster Determination Worksheet 12

Ramps and Linkage (manual operation) 13

Electric Hydraulic Ramps w/counter balance locks 14

Monarch Power-pack for hydraulic ramps 15

Patented Roto-Ring and Fixed D-Rings 16

71 kcaJ erauqS deepS 2 dnalloH FAS

SAF Holland 2 Speed Landing Gear 19

02sleehW & seriT

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32tsefinaM straP SBA

ABS 4S-2M Tandem Axle Air Schematic 24

ABS 4S-3M 25XPL Tri-Axle Air Schematic 25

Electrical Schematic - Air Brake Trailers with ABS 26

72sthgiL DEL & ssenraH SULP

Cush Air Ride Suspension (CLC-25-005) 29

Cush Air Ride Suspension w Lift (CLC-25-005L) 30

25XPL Lift Air System (before Jan 2007) 31

25XPL Remote Lift Option (effective Jan 2007) 33

25XPL Lift Air System (effective Jan 2007) 34

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63sdiL xoB looT

dedneppAlaunaM ecivreS & noitarepO

Model: 20 HAL

Model: 20 HALX

Model: 20 XPT

Model: 25 XPT

Model: 25 XPL

Standard Model Drawings

Page 2

Trailer Setup

All Tow Behind Trailers

Setting up a trailer, especially a tow behind, has several aspects that are often

not known or are misunderstood. Here is a description of the setup procedures for tow

behind trailers.

Pre-Delivery Perform the described pre-delivery procedure for tow behind

trailers. See the pre-delivery sheet provided with each trailer. You

can request a copy from customer service.

Tow Hitch We will assume that the tow hitch is already installed on the

tow vehicle. It is important to make sure that the tow hitch is

completely compatible with the trailer hitch in both size and

capacity. Eager Beaver can provide an appropriately sized pintle

hook or ball when the trailer is ordered or through our parts

department.

Attach the lunette eye or ball hitch to the nose plate using

the holes that, once hitched, allows the nose end of the trailer to

be 2"- 3" high at the front with the trailer unloaded. This will aid the

trailer suspension in providing better weight distribution to all axles

especially the rear. Once the trailer is loaded the trailer should be

level or just a bit high in the front. The hitch should preferably be

installed with the retaining bolt below the hitch if possible. Tighten

the hitch shaft nut first until the lock washer is completely

compressed, then tighten the retaining bolt nut until its lock washer

is completely compressed.

CAUTION! Do not use any lunette eye, ball hitch or tow hitch that

is excessively loose, large, damaged in any way or binds when the

trailer turns.

Truck Wiring See the trailer service manual for a schematic that shows

how to properly wire the tow vehicle. For electric brake trailers,

Eager Beaver can supply a proper truck harness and a brake

controller. Refer to the literature provided with the brake controller

for greater detail in installing the controller. Only a good sealing

type tap connectors should be used for splicing into the truck wiring

to prevent corrosion. Truck harness and controller sold separately.

Page 3

Trailer Setup

All Tow Behind Trailers

Electrical Cable Plug electrical nose harness into the tow vehicle receptacle.

Make sure that there is sufficient slack to allow trailer to fully

articulate without the cable getting too tight or, at the same time,

not allow it to touch the ground when traveling straight.

Air Lines On air brake trailers only, attach the two air line jumper hoses

and check for the same slack clearance as for electrical cable.

Safety Chains Attach the chains by looping them through an appropriate

lash ring on the tow vehicle and then securing the hook to a chain

link This is for our standard slip hook. If a safety hook with latch is

used, then simply attach hook to the tow ring. The chains should

attached to the tow vehicle by using a crossing pattern, under

the trailer tongue. Make sure that there is sufficient slack in the

chains to allow the trailer to fully articulate without the chains

getting to tight and yet not having the chains drag on the ground,

when trailer is straight.

CAUTION! Do not install chains on a tow vehicle that does not

have an appropriate lashing ring for attaching chains.

Break-away On electric brake trailers, see the instructions supplied with

the break-away switch. The instructions and miscellaneous parts

for the break-away switch are shipped in the loose box of parts.

The break-away system will only operate after both the coupling

and safety chains have failed. The break-away is not a parking brake.

Conclusion The final step in any setup is to make sure that all systems,

electrical, air, hitching or break-away, all function properly before

the trailer leaves the dealers yard. A safe trailer is good for your

customer and good for business.

Page 4

Page 5

Eager Beaver 20 & 25 Ton Tag Trailer Decals

ITEM PART # QTY DESCRIPTION

1 2059014 1 TRAILER CONNECTED WARNING

2 2059370 2 LARGE BLUE EAGER BEAVER, 8" H x 58" Long

2062332 Optional MEDIUM BLUE EAGER BEAVER, 6" H x 37" L

3 2059325 2 HI TENSILE, WHITE

4 2059016 1 CHECK WHEEL LUG

5 2059162 1 TIRE INFLATION INFO

6 440025 1 HUTCH H9700 TORQUE (NOT IN KIT)

7 2062208 1 USA HARNESS DECAL (NOT IN KIT)

8 2060618 2 ROTO-RING

9 2062003 1 CAUTION TRAILER EQPT W / ABS BRAKES

10 2061051 2 ALL-WHEEL ABS

11 2062004 1 ABS INDICATOR LAMP INSTRUCTIONS

12 2060608 50 RED-WHITE CONSPICUITY STRIPING

13 440200 1 20 PT - WHITE

2059170 1 20 HAL - WHITE

2059294 2 20 HALX - WHITE

2060841 2 20 XPT - WHITE

2062014 2 25 XPT - WHITE

2062171 2 25 XPL - WHITE

14 2059249 40 BLUE STRIPE (EB YELLOW TRAILERS)

2061081 40 WHITE STRIPE (RED, BLUE, BLACK TRAILERS)

15 2062007 1 WEBB WHEEL TORQUE - HUB PILOTED

Or 2059165 / Spoke Hub ; 2056558 / 10-Stud, BSM

16 2062179 1 DANGER SPRING BRAKES

17 2062173 1 REPLACE DAMAGED WOOD

18 2062174 1 PREVENT DAMAGE - LOAD ON EVEN GROUND

19 2062178 1 COLD DUAL VIN PLATE (NOT IN KIT)

2062142 1 LIFT AXLE (25XPL ONLY)

2062172 1 LIFT AXLE WARNING (25XPL ONLY)

PART # COMPLETE DECAL KIT (Hub Pilot, ABS, Conspicuity)

2063511 20 HALX (BLUE STRIPING)

2062180 20 XPT (BLUE STRIPING)

2062181 20 XPT (WHITE STRIPING)

2062182 25 XPT (BLUE STRIPING)

2062183 25 XPT (WHITE STRIPING)

2062191 25 XPL (BLUE STRIPING)

2062192 25 XPL (WHITE STRIPING)

Page 6

Item Description Part #

1 Seal 2055828

2 Inner Cone Bearing 2058309

3 Outer Cone Bearing 2058308

4 Inner Nut 2055836

5 Inner Lock Washer 2058268

6 Star Washer 2058267

7 Outer Nut 2059229

8 Brake Repair Kit (One Per Wheel) 2060956

9 Brake Pad (Two Per Wheel) 2060455

10 Cam Repair Kit (One Per Axle) 2062013

11 Slack Adjuster 2061083

not shown Auto Slack Adjustment Bracket 2061084

12 Air Brake Chamber 2059596

Note: Items 8 - 11 are D22 Axle Unique and can NOT be used on Dexter D225 Axles

D22 Axles used exclusively between 1996 and 2012

Dana D22 & Dexter D225 Axles used extensively beween 1994 & 1996 and after 2012

20-25 Tons with Dana D22 Axle Air Brake Components

Includes D22 Axles MFG by Hendrickson & AXN

Page 7

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1901602tekcarB rebmahC riA2

3 Bushing Spider Anchor

In Brake Repair Kit

4 Anchor Pin

In Brake Repair Kit

3580602)leehW reP 2( eohS ekarB "QP"5

2485502)leehW reP 2( eohS ekarB "P"

6 Roller

In Brake Repair Kit

7 Roller Pin

In Brake Repair Kit

8 Roller Pin Retainer

In Brake Repair Kit

desU toN +recapS niP relloR9

10 Retractor Spring

In Brake Repair Kit

11 Retainer Pin

In Brake Repair Kit

12 Shoe Keeper Spring

In Brake Repair Kit

"PQ" Brake Repair Kit (for 1 Wheel)2060900

'P' Brake Repair Kit (for 1 Wheel)2058085

13 "D" Washer

In CAM Repair Kit

14 Grease Seal

In CAM Repair Kit

15 Camshaft Bushing

In CAM Repair Kit

16 Washer- Camshaft Spider End

In CAM Repair Kit

17 Camshaft Washer

In CAM Repair Kit

18 Retainer - Camshaft

In CAM Repair Kit

19 Retainer - Camshaft End

In CAM Repair Kit

20 Camshaft Support Bushing

In CAM Repair Kit

teehskroW eeS retsujdA kcalS12

22 Grease Fitting

In CAM Repair Kit

CAMSHAFT Repair Kit2060632

0708502)SBA erP( rebmahC riA32

24 Spring Brake Chamber (Begin 1/1998)2059596

3630602tekcarB troppuS tfahsmaC - etalP52

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ABS 6' Sensor Extens 2012602 elbaC noi

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3360602kcolB gnitnuoM rosneS SBA33

34 ABS Toner Ring

(Supplied with Drum)

Special Order

35 ABS Sensor Block Base

(Weld On)

2060634

Note: "P" Style Both Ends Open, Used Until 1992

"PQ Style One End Open, Used between 1993-1996; Beginning 2013

20-25 Ton with Dexter D225 Axle Air Brake Components

Page 8

Cam Shaft Determination & Ordering Worksheet

Step 1 Decide whether the cam is a LEFT or a RIGHT hand and whether it

is a SMALL (3 3/32”) or LARGE (4 º”) head.

Step 2 Measure the length of the cam. It is best to provide both the

dimensions “A”, the distance from head to snap ring groove, and

dimension “B”, the distance from the head to the end of the cam.

Step 3 Measure the diameter of the cam at both “C”, just behind the head,

and “D” just inside the spline.

Step 4 Finally, determine whether the cam is a 10 spline or 28 tooth spline.

Please fill in the chart below when ordering a cam shaft

HEAD STYLE

LEFT HAND SMALL

RIGHT HAND SMALL

LEFT HAND LARGE

RIGHT HAND LARGE

DIMENSION SPLINE

“ A“ 10

“B” 28

“C”

“D”

Fax the completed worksheet to Eager Beaver Trailers @ 856-423-0999.

Your Name: .

Your Voice Tel #: .

Page 9

Item Nomenclature P/N Remarks

1 Hub 2062151 Webb 20271 (w Studs & Cups)

2 Drum 2062152 Webb 63680F

3 Inner Bearing Cup 2058307

4 Outer Bearing Cup 2058306

5 Inner Bearing 2058309

6 Outer Bearing 2058308

7 Oil Seal 2055828

8 Studs 2061085 M22 x 1.5 thread

9 Flange Nut, Long 2061086 31mm H, steel wheels in/out

Flange Nut, Short 342431 27mm H, steel in/alum wheel out

10 Oil Cap w/ plug 2055089 Cap, includes window & plug

11 Gasket - oil cap 2055090

12 Oil cap window kit 2058056 Window, gaskets, & plug

13 Vent Plug 2055749

yllacol erucorPrehsaW kcoL41

15 Machine screw Procure locally (5/16-18 x 3/4)

275MM (10.827") Diameter Bolt Circle; 12¼" X 7½" Brake Shoes

Eager Beaver Trailers 20 & 25 Ton Tag

Webb 8 Stud Hub Piloted Hub With Outboard Drum

Page 10

Page 11

When ordering Slack Adjusters, please provide the following information:

1. Whether Automatic or Manual

2. Whether adjuster arm (which attaches to air brake chamber) is Straight or Curved

3. Whether it has 10 or 28 Splines

4. Manufacturer name and any part numbers from old slack adjuster

Circle Applicable Feature on Below Matrix

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10 Spline 2060873 C.B. 10-12 Ton **

Straight 2062263 Spicer, Haldex 20-25 Ton (pre-'97) *

28 Spline 2060934 C.B. 10-12 Ton **; 20-25 Ton DX Axles ^

1790602citamotuA Spicer, Haldex 35-60 Ton *

Begin Oct 1994 2060940 C.B., Lowboys Only Begin 7/2009

10 Spline 2060755 Spicer, Haldex 20-25 Ton (older) *

Curved

28 Spline 2061083 Spicer, Haldex 20-25 Ton *

7708502enilpS 01thgiartS

Manual

Before Oct 1994 0849502enilpS 01devruC

* Spicer Automatic Slack Adjuster Bracket 2061084 Not included with Slack

** 10K axles - attach Brake Chamber Clevis to 5" Hole in Slack; 12K uses 6" Hole in Slack

^ 22.5K Dexter Axles used intermittently between 2-2014 & 2-2015; and extensively after 2-2015

Original Slack Manufacturer:

OEM Part Number on Original Slack

Fax your order to Eager Beaver Trailer Parts: 856-423-0999

Your Name:

Your Voice Telephone:

Eager Beaver Trailers

Slack Adjuster Determination & Ordering Worksheet

Eager Beaver Trailers - 548 Swedesboro Ave, Mickleton, NJ 08056

Telephone 800-338-7088; FAX 856-423-0999

Page 12

Item Part No. Descri

p

tion

1206216720XPT Wood Ramp (6')

1206221625XPT / XPL Wood Ramp (6')

2206093520XPT & 25 XPT / XPL Ladder Ramp (6')

32062168 Light Weight Wood Filled Ramp Movable Link 4.5" Hole to Hole Center (23" Wide)

32062340Ladder Ramp Movabe Linkage (21" Wide)

42062135 Tail Board Side Spring (one leg longer)

52062134 Ground Side Spring (both legs same)

62059186Ramp Pivot Pin 36.5"

72063220 Wood Filled Ramp 1.5" Dia. x 25" Long Pivot Pin

72063225Ladder Ramp 1.5" Dia. x 23.5" Long Pivot Pin

82059020Roll Pin - Ramps

92062169 Light Weight Ramp Fixed Link (3/8" thick for 15-20 Ton)

92059195 Light Weight Ramp Fixed Link (1/2" thick for 25 Ton)

none2062333 Tailboard standoff, 1/2 x 3/4 x 35" bar stock (protects lights from spring damage)

2063291Conversion kit: SA to DA LW Wood (15-20T), includes items 3-8 and tailboard stand off

2060966Conversion kit: SA to DA Ladder (15-20T), includes items 3-8 and tailboard stand off

Note: Conversion Kits convert from Single Acting to Double Acting springs and contain quantity six of items 4 & 5.

Note: Conversion Kits do NOT include ramps; order ramps separately

Ramps and Linkage including conversion Kit

15 - 25 Ton Tag Trailers

Page 13

SETONNPNOITPIRCSEDMETI

"11 x eroB "46232602 REDNILYC CILUARDYH1 Stroke with Counter Balance Valve

not shown PACKING KIT FOR HYDRAULIC CYLINDER 2059362 Prince PMCK-BH-0483

2 MONARCH M3551 MOTOR AND HYD PUMP 373002

2a VENT PLUG FOR HYDRAULIC RESEVOIR 2060007

ssenraH 5 # metI sedulcnI4967502XOB LORTNOC NWOD-PU3

4 ON-OFF SWITCH & KEYS (Waterproof) 2062304 Switch 95060-21 (begin 12-2014) ; -07 switch disc.

Universal Spare Key for 95060-21 Switch Only 2059588 will not work with -07 switch

4 ON-OFF SWITCH & KEYS (Non-waterproof) 2062205 Cole Hersee PN M-489 (Prior to March 2008)

redrO laicepSSSENRAH XOB LORTNOC5

6 HARNESS WITH DEUTSCH DT06-6S CONNECTOR 392612 For waterproof switch only (After Mar 2008)

ruoh reP pmA 55yllacoL erucorP)SD13( )LLEC TEW

( YRETTAB7

12 CLEVIS END ONLY (PIN NOT INCLUDED) 2062296 Also used on Lowboy Stinger Cylinder

12APIN, CYLINDER (CLEVIS END & CYLINDER BASE) 2060965 2 Pins per package (1" Dia x 3.1875" L)

24011 NP eesreH eloC ;ylnO gulP2767502 RELIART ,GULP ELOP ELGNISnwohs ton

not shown SINGLE POLE RECEPTACLE, TOW VEHICLE 2057671 Receptacle Only; Cole Hersee PN 11041

liO ciluardyH W01 esopruP llAyllacoL erucorPLIO CILUARDYH

Electric Hydraulic Ramps with Counter Balance Lock (Since June 2007)

Eager Beaver Trailers

Page 14

Page 15

Item Part # Description

1 2060621 Clip

2 2060640 D-Ring (1" Diameter)

3 2060620 Base

Part # Description

2054792 1" Diameter - 15,000 Working Load Limit

2054733 ⅝" Diameter - 6,130 Working Load Limit

Roto‐Ring:15,000Lbs(360Degree)WorkingLoadLimit

CompleteRoto‐RingAssemblyPart#2063020

FixedD‐Ring(D‐RingandClipincluded)

Page 16

Page 17

ytQnoitpircseD# metI

EBT Part

Number Holland PN

4450GL-8X51326021RALLOC3

4 THRUST BEARING 1 2062316 X8-BRG-013-77

5 WASHER 1 Spec. Order X8-PW-016-62

6 GROOVE PIN 3/8 x 2 1 2062308 X8-GP-052-21

7 BEVEL GEAR 1 2062306 XA-LG0570-01

8 PINION GEAR 1 2062305 XB-LG1823-01

9 WOODRUFF KEY 2 2062317 X8-KEY-018-02

10 GREASE FITTING, 1/4-28 3 Spec. Order X8-GRF-022-16

11 THRUST WASHER 1 Spec. Order X8-PW-016-19

13 SPRING PIN, 1/4 x 1 1/2 2 2062318 X8-SP-014-27

14 COVER GASKET 1 2062309 X8-LGO893

15 TOP COVER 1 2062307 XA-LGO880

16 TAG, DATE OF MFG (NOT SHOWN) 1 NA LG1430

17 SELF-TAPPING SCREW 9 Spec. Order X8-STS-008-11

18 SCREW,HEX. CAP 3/8-16 x 2 1/4 1 Spec. Order X8-HHC-050-42

19 SELF-LOCKING NUT 3/8-16 1 Spec. Order X8-SLN-012-04

20 WASHER 3/8 STD. TYPE A 1 Spec. Order X8-PW-016-03

22 GEARBOX HALF, INSIDE 1 Spec. Order XB-LG0662

23 GEARBOX HALF, OUTSIDE 1 2062319 X8-LG0663

24 GEARB0X GASKET 1 2062320 X8-LG0428

25 OUTPUT GEAR 1 2062311 LG0543-01

26 JACK SHAFT R.H. UNIVERSAL MT. 1 2062313 LG0928

27 INPUT GEAR 1 2062312 LG0541-01

28 GROOVE PIN, TYPE E 1/4 x 1 1/2 1 2062321 X8-GP-014-07

29 SHIFT SHAFT, UNIVERSAL 1 2062314 LG0261-01

30 SHIFT LOCK BALL, STAINLESS STL. 1 2062322 X8-BAL-023-07

31 SHIFT LOCK SPRING, GALVANIZED 1 2062323 X8-SPG-020-36

32 IDLER GEAR 1 2062310 X8-LG0542-01

33 SPACER BUSHING 1 Spec. Order XB-LG0219-01

36 SHIFT LOCK BOSS 1 Spec. Order X8-LG0658-01

COMPLETE JACK (No Handle) 1 2063013

74655021ELDNAH KCAJ

SAF Holland RH51 (51000 Series) 2 Speed Square Jack

Conventional Gear (used from 6/2008 to 2/2009; After June 2011)

Page 18

Item # PN Qty Description

1 401032 1 2-SPEED LANDING GEAR SET *

2 141212 2 1/4X7.5X16.5 LAND/LEG BRKT PLATE

3 ** 141441 2 5/16X2X13.5 9-12TON L/G L/MNT BRACKET

3 ** 141442 2 5/16X2X14.5 15-25TON L/G L/MNT BRACKET

4 167025 2 3/8X2X10 SQ L/G LWR/BRKT

5 401045 1 J-HOOK,CRANK HANGER

6 401042 1 CRANK,BLACK (LONG) 20"(730112)

7 211005 1 1"SCH 40 X 41.5 L/G CROSS TUBE

8 412105 16 5/8-11X2 ZN HXHD CPSCRW GRD 8

9 412203 16 5/8-11 LOCKNUT UNC ZN

10 412304 32 5/8 US.STD FLAT WASHER ZN

11 412101 2 3/8-16X2.5 ZN HXHD TAP BL

12 411321 2 3/8-16 NYLOC LOCKNUT

* Set includes Live Side (with 2 Speed Gear Box) and Dead Side Jacks

** 141441 included with BOM 2063010; 141442 included with BOM 2063011

BOM 2063010 for BDOW, 10-12 Ton Tag Landing Gear Assembly

BOM 2063011 for 15-25 Ton Tag Landing Gear Assembly

Page 19

Description Part #

Wheel, 8-Stud, Hub Piloted, 6.75 X 17.5 2062125

215 Tire & Wheel Assembly (Hub Piloted) 999983

235 Tire & Wheel Assembly (Hub Piloted) 999986

Note: 8 Stud, Hub Piloted wheels standard since 2002

Description Part #

Wheel, 10 Stud BSM, 6.75 X 17.5 2060234

Wheel, Open Center, 6.75 X 17.5 2059206

10 Stud BSM (Ball Seat Mount) used between 1999-2001

Demountable Rims (Open Center) used prior to 1999

215/75R17.5 Tires (standard) (18,160# per axle Dual Rating)

Tires & Wheels

235/75R17.5 Tires (optional) (22,700# per axle Dual Rating)

Trailer Models 20XPT, 25XPL, 25XPT

Page 20

Page 21

ABS AIR SYSTEM DRAWING

Page 22

Item PN Qty Description

1 2062139 1 4005001030 (2&3 AXLE ECU)

2 2062080 1 SPRING BRAKE VLV,SEALCO 110800

3 2062102 4 4497130180 6' SENSOR EXT CABLE

4 2062086 4 441-032-808-0 SENSOR W 1' CABLE

5 2062085 4 899-759-815-4 SENSOR CLIP

6 381001 1 3/8HOSE X 60" w /SERV, GLADHAND

7 381002 1 3/8HOSE X 60" w/ EMER, GLADHAND

7A 2055360 1 GLADHAND, SERVICE (BLUE)

7A 2055361 1 GLADHAND, EMERGENCY (RED)

7A 2059141 2 3/8" HOSE X 60"

8 2062131 2 SLOAN PACIFIER P/N 441721

9 2055359 2 3/8FPT-3/8FPT BULKHEAD FITTING (BRASS)

10 411471 2 1"SAE FLAT WASHER PLATED

11 382002 2 3/8T-3/8M SWVL 90 ELBOW (

12 381053 1 3/8T-1/4M SWVL BRNCH TEE

13 381031 1 3/8T-3/8M STRAIGHT CONNECTOR

14 381153 1 3/4"HD NIPPLE,SEALCO #6006

15 381156 2 3/4 MALE CON. 3/4TUBEX3/4

16 2062024 1 AIR TANK (2850) #HT-1242 2-PORT

17 2058065 1 REMOTE DRAIN VLV (350002-048)

18 382106 4 3/8 90°STRT ELBOW, BRASS

19 382162 4 3/8 SQHD PLUG (BRASS)

20 382163 1 3/4 HEXHD PLUG (BRASS)

21 420001 2 AIRTANK MOUNTING PAD #1068

22 411121 4 3/8-16X1.25 HEXHD CAPSCREW GR5

23 411501 8 3/8 STD FLAT WASHER, ZINC

24 411321 4 3/8-16 NYLOC LOCKNUT

25 381879 30 3/8OD NYLON BRAKE TUBING- BLUE

26 381878 30 3/8OD NYLON BRAKE TUBING- RED

27 2062120 2 36" 3/8 AIR BRAKE HOSE

28 2055693 2 60" 3/8 AIR BRAKE HOSE

29 2055692 4 24" 3/8 AIR BRAKE HOSE

30 2059140 2 66" 3/8 AIR BRAKE HOSE

31 411821 12 1/2ID HOSE SEPARATOR

382156 1 1/2"X 3/4"HEX NIPPLE

2 AXLE TAG WITH ABS PARTS LIST

Page 23

Page 24

Page 25

Page 26

Page 27

Item Part no Qty Description

1 2062094 4 S/T/T "LED" LIGHT

2 2062095 6 2.5" AMBER LED MARKER LIGHT

3 2062093 5 2.5" RED LED MARKER LIGHT

4 2057075 1 LICENSE PLATE LIGHT (Non LED, One-Piece)

4a 2057072 1 LICENSE PLATE LIGHT HOUSING (2-piece only)

4a 2057074 1 LICENSE PLATE LIGHT (Non LED, 2-piece only)

5 2062130 2 OBLONG RED REFLECTOR

6 2062129 6 OBLONG AMBER REFLECTOR

7 2057067 4 GROMMET, BLACK S/T/T 4"

8 2057069 12 GROMMET, MARKER 2.5"

9-11 not used

12 2060659 1 TRUCK HARNESS, 18', SAE J560 RECEPTACLE

13 2062107 1 TAG NOSE END,12'

14 2062108 1 TAG 10-15 MAIN, 26' PLUS

15 2062193 1 TAILBOARD I.D., PLUS LED

16 2062061 1 TAILBOARD CENTER,ALL PLUS

17 2062194 1 FRONT MARKER, 2-LT, 39" PLUS LED

18 2062195 1 FRONT MARKER, 2-LT, 81" PLUS LED

19 2062196 1 CNTR MARKER,4-POLE, 51" PLUS LED

20 2062197 1 CNTR MARKER,4-POLE, 87" PLUS LED

21 2062198 1 C/S "LED"PGTL,TAG, 14" PLUS LED

22 2062199 1 S/S "LED"PGTL,TAG, 14" PLUS LED

23 not used

24 2062043 1 BREAK AWAY SWITCH JUMPER

25 2062042 1 ELECTRIC BRAKE HARNESS, 19'

26 2062039 1 TAG ABS ADAPTER, 210"

27 2062040 1 ABS POWER, 41"

28 2062041 1 MARKER, 2-POLE, 155"

29 2061097 1 ABS 2.5" MARKER LIGHT - NON LED

KIT 2062200 1 COMPLETE PLUS HARNESS ASSEMBLY *

KIT 2061048 1 ELECTRIC BRAKE ITEMS 24 AND 25

KIT 2062119 1 ABS AIR BRAKE ITEMS 26, 27 AND 28

PLUS (Positive Lock Under Seal) Harness & LED Lights Parts List

* (Less ABS items 26, 27, 28 ; Less Elec Brake Items 24, 25 ; Less Item 12)

* (Lights & Grommets also not included with Harness Assembly)

Page 28

# TRAPNOITPIRCSEDMETI

3a Bushing Only, 6.75"L x 1.25" ID 2062281

3b Wear Washe

r

2062282

3c Washer, hard, 0.875 SAE ID 2062030

3d E-20 Torx Bolt 0.875"-9UNC x 10" 2062285

3e SecureLoc Nut 0.875"-9UNC incl. w/ Bolt

3f Reducer fm 1.25" OD to 0.9" ID 2062029

4a Trac-Align, eccentric, oute

r

2062031

4b Trac-Align, washer, inne

r

2062032

5a Shock Absorbe

r

2062170

5b Bolt 0.75" - 10UNC x 3.25" GR 5 2062035

5c Bolt 0.75" - 10UNC x 9.5" GR 5 2062036

5d Nut, lock, 0.75" - 10UNC 2062037

8302602DI "4/3 rehsaWe5

8 Susp. Air Spring (1 per swing arm) 2062187

10 Lift Air Spring (1 per swing arm) 2062186

CUSH CLC-25-005L (with Trac-Align)

Page 29

# TRAPNOITPIRCSEDMETI

3a Bushing Only, 6.75"L x 1.25" ID 2062281

2822602rehsaW raeWb3

3c Washer, 0.875 SAE I

D

2062030

3d E-20 Torx Bolt .875"-9UNC x 10" 2062285

3e SecureLoc Nut .875"-9UNC incl. w/ Bolt

3f Reducer fm 1.25" OD to 0.9" ID 2062029

4a Trac-Align, eccentric, oute

r

2062031

4b Trac-Align, washer, inne

r

2062032

5a Shock Absorbe

r

2062170

5b Bolt 0.75" - 10UNC x 3.25" GR 5 2062035

5c Bolt 0.75" - 10UNC x 9.5" GR 5 2062036

5d Nut, lock, 0.75" - 10UNC 2062037

8302602DI "4/3 rehsaWe5

8 Susp. Air Spring (1 per swing arm

)

2062187

CUSH CLC-25-005 (with Trac-Align)

Page 30

Page 31

25 XPL CUSH LIFT AIR SYSTEM PARTS (994684)

(Toggle Valve used Before January 2007)

ITEM # PART # QTY DESCRIPTION

1 322096 1 CUSH CLC-25-005 LOW MT LI FT

2 991935 1 25K77T HP ASS W/SB A/R AX ASSY

3 2062166 1 CUSH XPL HT CONTROL VALVE KIT

4 2062140 1 PRESS REG VALVE,FIXED @ 70 PSI

5 2062082 1 TOGGLE CTRL VLV SEALCO #21600-2

6 2060824 1 AIR PILOT VLV - SEALCO #110591

7 2062021 1 QUICK REL VLV P/N 3800

8 2062022 1 BRAKE PROTECT VALVE #140270

9 147251 1 12GA X 4X 4 PUSH-PULL VLV BRKT

10 381032 2 3/8T-1/4M STRAIGHT CONN (QCAB)

11 381041 2 3/8 TUBE UNION TEE (QCAS)

12 381053 1 3/8T-1/4M SWVL BRNCH TEE(QCAB)

13 381878 20 3/8 0D NYLON BRAKE TUBING-RED

14 381879 10 3/8 0D NYLON BRAKE TUBING-BLUE

15 381880 10 3/8 0D NYLON BRAKE TUBING-GREEN

16 382001 9 3/8T-1/4M SWVL 90 ELBOW (QCAB)

17 382002 3 3/8T-3/8M SWVL 90 ELBOW (QCAB)

18 382116 4 3/8 45°STRT ELBOW,BRASS,3350X6

19 382150 1 3/8"HEX NIPPLE (BRASS)

20 382151 1 1/4"HEX NIPPLE (BRASS)

21 382154 1 3/8"X 1/4"HEX NIPPLE (BRASS)

22 382171 1 1/4 HEX SOCKET PLUG (BRASS)

23 383121 1 1/4 NPT BRASS TEE.WIH 3700X4

24 2062186 2 AXLE LIFT AIR BAG

25 2062170 2 SHOCK ABSORBER

26 2062187 2 SUSPENSION AIR BAG

27 2059596 2 SPRING BRAKE CHAMBER

28 2062024 1 2-PORT AIR TANK

Page 32

Page 33

19

10

4

17

8

TANK

16

16

11

3

1

2

15 16

3

1

24

to Lift Air Bag

for Axle Lift

to Front Axle Air Bags

from Tank (Supply)

Exhaust Breather

5

To Main Air Bags

16

11

11

10

6

12

13

14

17

General Engines Co., Inc.

, 14893 Hiighway 27, Lake Wales, Florida, USA, 33859, 1-800-257-8163

This drawing and specications are the property of General Engines Co., Inc. dba Eager Beaver Trailers

shall not be reproduced, copied or used in any fashion without express written permission. Also, General

Engines Co., Inc. reserves the right to change designs, specication or materials without notice and

without incurring any obligation to s uch changes.

994684 - 25XPL with CUSH Lift

No Pilot Air System (Eective Jan 2007)

Item Part No Qty Description Item Part No Qty Description

1 322096 1 CUSH CLC-25-005 LOW MT LIFT

12

2 991935 1 25K77T HP ABS W/SB A/R AX ASSY

13 381878 20 3/8OD NYLON BRAKE TUBING- RED

3 322072 1 CUSH XPL HT CONTROL VALVE KIT

14 381879 10 3/8OD NYLON BRAKE TUBING-BLUE

4 322129 1 PRESS REG VALVE,FIXED @ 70 PSI

15 381880 10 3/8OD NYLON BRAKE TUBING-GREEN

5 322128 1 PUSH-PULL VLV ALKON TD6300,2/5

16 382001 4 3/8T-1/4M SWVL 90 ELBOW (QCAB)

6

17 382002 5 3/8T-3/8M SWVL 90 ELBOW (QCAB)

8 322139 1 BRAKE PROTECT VALVE #140270

9 147251 1 12GA X 4X 4 PUSH-PULL VLV BRKT

10 381032 4 3/8T-1/4M STRAIGHT CONN (QCAB)

11 381041 3 3/8TUBE UNION TEE (QCAB)

3/8OD NYLON BRAKE TUBING- BLACK20381881

SEALCO-EXHAUST SEAL P/N 1105241322155

Page 34

PART NO. DESCRIPTION

2054869 Deck Washer

2059133 Hex Head Bolt, Deck Washer, 3/8 x 2 1/2

2059134 Nut, Deck Washer, 3/8-16

2059901 Self-Tapping TORX Head Ramp Screw, 5/16-18 X 2 1/2

2060510 Nose Plate, 15-25 Ton Only

2054819 100,000 # Pintle Hook (Wallace Forge)

2060834 Aluminum Extension Ramps (Set)

2060659 Truck Wiring Harness, 18' with SAE J560 Receptacle

2058065 Air Tank Remote Drain Valve

2059175 Glad Hand replacement rubber seal

2055360 Glad Hand - Brake Control Service (Blue)

2055361 Glad Hand - Tank Supply (Red)

2059431 Safety Chain, 1/2" x 41", with Clevis Hook

2059432 Weld-on Anchor, Safety Chain, 5/8" x 8"

2061064 Clevis Hook, 1/2", Spring Loaded

2062129 Oblong Reflector - Amber

2062130 Oblong Reflector - Red

2060735 Eager Beaver Trailers Mud Flap - White 24" x 18"

2054792 Weld-on 1" Dia. Fixed D-Ring & Clip (15,000# WLL)

2054733 Weld-on 5/8" Dia. Fixed D-Ring & Clip (6,130# WLL)

2063021 Weld-on Spare Tire Carrier for Hub Piloted Wheel

Eager Beaver

Manufactured After

8/6/10

MFG between

9/22/06 and 8/6/10

Standard Colors Dupont Imron PPG Color Code

Yellow H7947 FP827

Red 77968 FP703

Black 1640 FP901

*9573 eulB

White 1632 FP951

* Custom Mixed Color, No Code Assigned

Eager Beaver Trailers 20 & 25 Ton Tag

Miscellaneous Parts & Paint Codes

Page 35

Eager Beaver Trailers

Tag Trailer Weld On Lockable Toolbox Lid Kits

Specify Part # and Color when Ordering

Description Part #

B6-9DOW

STD TOOL BOX ASS'Y 2063002

10-25 TON

NEW TOOL BOX 43” BC (Two Jack Locations) 2063005 *

STD TOOL BOX 37” BC (One Jack Location) 2063003

STD TOOL BOX 43” BC (One Jack Location) 2063001

15-20 TON WITH LANDING GEAR

TOOL BOX 43” BC (with Landing Gear) 2063008

Note: All Eager Beaver Trailers are manufactured with a steel tray

plate in the draw bar. Therefore, Toolbox Lid Kits do NOT include a

tray plate (i.e., a toolbox bottom).

Should a tray plate need to be replaced, a list of the more common

Tray Plates is provided below:

12GAX35X26 37BC 10-25 SML TPLT (2 Jack Mts) 141275

12GAX35X35 37BC TRAYPLT (1 Jack Mt) 141203

12GAX41X26 43BC 10-25 SML TPLT (2 Jack Mts) 141274 *

12GAX41X38 43BC 10-25 SML TPLT (1 Jack Mt) 141276

12GAX41X45 43BC TRAYPLT (15-25 Ton with L/G) 141202

* Standard Production since 2002

Page 36