TB 60 Repair Parts.vp PRO 66 220082169
User Manual: PRO-66
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Repair Parts Manual engine powered diesel gasoline LPG Manufactured 01-97 through 01-01 P/N 0082169 May 1997 - revised December 2001 General information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so. CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty. NPT . . . . . . . . . . . . . . . . . . . . . . national pipe thread psi . . . . . . . . . . . . . . . . . . . . . pounds per square inch qty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . quantity UL . . . . . . . . . . . . . . . Underwriters Laboratories Inc. Electrical Hazard DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to: Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO 64502-1160 USA Phone: (816)-364-0317 http://www.snorkelusa.com If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Abbreviations Do not approach or leave the aerial platform until the electricity has been turned off. The following abbreviations may be used in this manual: AC. . . . . . . . . . . . . . . . . . . . . . . . . alternating current ANSI . . . . . . . American National Standards Institute CCA. . . . . . . . . . . . . . . . . . . . . . . cold cranking amps cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . centimeter DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . direct current EMS . . . . . . . . . . . . . envelope management system GFCI . . . . . . . . . . . . . . . . ground fault circuit interrupt LP . . . . . . . . . . . . . . . . . . . . . . . . . liquified petroleum LPG . . . . . . . . . . . . . . . . . . . . liquified petroleum gas mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . millimeters ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . feet in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inch lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pounds no . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . number © Snorkel – all rights reserved Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Printed in USA Table of Contents Service and parts information To order service or repair parts . . . . . . . . . . . . . . . . . . i ANSI and OSHA compliance . . . . . . . . . . . . . . . . . . . . i Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Parts order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Section 1. - Repair parts Chassis/turntable mounting. . . . . . . . . . . . . . . . . . . 1-2 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Steer yoke and wheel, 2 wheel drive . . . . . . . . . . . 1-8 Steer yoke and wheel, 4 wheel drive . . . . . . . . . . 1-10 Lift and swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Swing drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Hydraulic oil reservoir mounting . . . . . . . . . . . . . . 1-18 Boom and hose carrier . . . . . . . . . . . . . . . . . . . . . 1-20 Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23 Hose carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26 Extension cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 1-29 Platform mounting . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 Platform gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 Platform rotator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 Engine mounting, Cummins 3.3 . . . . . . . . . . . . . . 1-36 Engine and radiator, Cummins 3.3 . . . . . . . . . . . . 1-39 Radiator, Cummins 3.3 . . . . . . . . . . . . . . . . . . . . . 1-40 Engine tray, Cummins 3.3 . . . . . . . . . . . . . . . . . . . 1-42 Engine mounting, Deutz F4L-1011F . . . . . . . . . . . 1-44 Engine, Deutz F4L-1011F . . . . . . . . . . . . . . . . . . . 1-47 Engine mounting, Ford LRG-423 . . . . . . . . . . . . . 1-48 Engine, Ford LRG-423 . . . . . . . . . . . . . . . . . . . . . 1-51 Engine mounting, Ford LRG-425 . . . . . . . . . . . . . 1-52 Engine, Ford LRG-425 . . . . . . . . . . . . . . . . . . . . . 1-55 Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-56 Exhaust and air cleaner, Deutz . . . . . . . . . . . . . . . 1-57 Exhaust and air cleaner, Ford . . . . . . . . . . . . . . . . 1-58 Metal cowling, Deutz engine . . . . . . . . . . . . . . . . . 1-61 Metal cowling, Ford engine . . . . . . . . . . . . . . . . . . 1-62 Plastic cowling, Deutz engine . . . . . . . . . . . . . . . . 1-65 Plastic cowling, Cummins and Ford engine . . . . . 1-66 Placards and decals . . . . . . . . . . . . . . . . . . . . . . . 1-69 Gear hub, high torque . . . . . . . . . . . . . . . . . . . . . . 1-74 Swing drive, Auburn Gear . . . . . . . . . . . . . . . . . . . 1-76 Swing drive, Fairfield . . . . . . . . . . . . . . . . . . . . . . . 1-78 Swing drive, Gear Products . . . . . . . . . . . . . . . . . 1-80 Swing drive, Perfection . . . . . . . . . . . . . . . . . . . . . 1-82 Swing drive, Tulsa Winch . . . . . . . . . . . . . . . . . . . 1-84 Section 2. - Hydraulics Chassis hydraulic equipment, 2 wheel drive. . . . . . 2-2 Chassis hydraulic equipment, 4 wheel drive. . . . . . 2-5 Turntable hydraulic equipment . . . . . . . . . . . . . . . . 2-6 Package valve, non-proportional. . . . . . . . . . . . . . . 2-9 Control valve package, non-proportional . . . . . . . 2-10 Valve, drive/lift/swing . . . . . . . . . . . . . . . . . . . . . . . 2-12 Control valve, drive/lift /swing . . . . . . . . . . . . . . . . 2-14 Drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 TB 60 – 01-97 through 01-01 Drive motor with brake . . . . . . . . . . . . . . . . . . . . . 2-18 Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . 2-20 Drive valve, high torque . . . . . . . . . . . . . . . . . . . . 2-22 AC generator valve . . . . . . . . . . . . . . . . . . . . . . . . 2-23 Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 Anti-cavitation valve . . . . . . . . . . . . . . . . . . . . . . . 2-25 Centerpost and fittings . . . . . . . . . . . . . . . . . . . . . 2-26 Check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27 Cylinder, extension - GBI . . . . . . . . . . . . . . . . . . . 2-28 Cylinder, extension - Seabee . . . . . . . . . . . . . . . . 2-29 Lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30 Cylinder, lift - GBI . . . . . . . . . . . . . . . . . . . . . . . . . 2-31 Cylinder, lift - Rosenboom . . . . . . . . . . . . . . . . . . . 2-32 Cylinder, master level - GBI . . . . . . . . . . . . . . . . . 2-33 Cylinder, master level - Prince . . . . . . . . . . . . . . . 2-34 Cylinder, master level - Rosenboom . . . . . . . . . . . 2-35 Cylinder, master level - Seabee . . . . . . . . . . . . . . 2-36 Cylinder, slave level - GBI . . . . . . . . . . . . . . . . . . . 2-37 Cylinder, slave level - Prince . . . . . . . . . . . . . . . . . 2-38 Cylinder, slave level - Rosenboom . . . . . . . . . . . . 2-39 Cylinder, slave level - Seabee. . . . . . . . . . . . . . . . 2-40 Cylinder, steering - GBI . . . . . . . . . . . . . . . . . . . . . 2-41 Cylinder, steering - Prince . . . . . . . . . . . . . . . . . . . 2-42 Cylinder, steering - Rosenboom . . . . . . . . . . . . . . 2-43 Cylinder, steering - Seabee. . . . . . . . . . . . . . . . . . 2-44 Drive sequence valve, right hand . . . . . . . . . . . . . 2-45 Drive sequence valve, left hand . . . . . . . . . . . . . . 2-46 Dual holding valve, platform rotation. . . . . . . . . . . 2-47 Dump valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48 Emergency power unit . . . . . . . . . . . . . . . . . . . . . 2-49 Flow divider/combiner valve . . . . . . . . . . . . . . . . . 2-50 Flow divider valve . . . . . . . . . . . . . . . . . . . . . . . . . 2-51 Hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52 Hydraulic warm-up valve . . . . . . . . . . . . . . . . . . . . 2-53 Motion control valve, drive . . . . . . . . . . . . . . . . . . 2-54 Motion control valve, turntable swing . . . . . . . . . . 2-55 Platform rotator, Helac . . . . . . . . . . . . . . . . . . . . . 2-56 Platform rotator, Parker . . . . . . . . . . . . . . . . . . . . . 2-57 Range valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58 Selector valve, 2 wheel drive . . . . . . . . . . . . . . . . 2-59 Selector valve, 4 wheel drive . . . . . . . . . . . . . . . . 2-60 Selector valve, right hand . . . . . . . . . . . . . . . . . . . 2-61 Selector valve, left hand . . . . . . . . . . . . . . . . . . . . 2-62 Section 3. - Electrical Turntable electrical, Cummins 3.3. . . . . . . . . . . . . . 3-3 Turntable electrical, Deutz F4L-1011F . . . . . . . . . . 3-9 Turntable electrical, Ford LRG-423. . . . . . . . . . . . 3-15 Turntable electrical, Ford LRG-425. . . . . . . . . . . . 3-21 Lower controls, Cummins 3.3 . . . . . . . . . . . . . . . . 3-26 Lower controls, Deutz before 11-09-99 . . . . . . . . . 3-28 Lower controls, Deutz after 11-09-1999 . . . . . . . . 3-31 Lower controls, Ford LRG-423 . . . . . . . . . . . . . . . 3-32 Lower controls, Ford LRG-425 . . . . . . . . . . . . . . . 3-35 Wiring box, Deutz and Ford LRG-423. . . . . . . . . . 3-36 Wiring box panel, Deutz and Ford LRG-423. . . . . 3-39 Wiring box, Ford LRG-425 . . . . . . . . . . . . . . . . . . 3-40 Table of contents Wiring box panel, Ford LRG-425 . . . . . . . . . . . . . 3-43 Boom switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44 Platform foot switch . . . . . . . . . . . . . . . . . . . . . . . . 3-45 Upper control box . . . . . . . . . . . . . . . . . . . . . . . . . 3-47 Electric fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . 3-51 Controller, drive/steer . . . . . . . . . . . . . . . . . . . . . . 3-52 Controller, lift/swing . . . . . . . . . . . . . . . . . . . . . . . . 3-54 GFCI 110 volt power . . . . . . . . . . . . . . . . . . . . . . . 3-56 Upper control box, proportional. . . . . . . . . . . . . . . 3-57 Section 4. - Factory installed options AC generator mounting . . . . . . . . . . . . . . . . . . . . . . 4-2 AC generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Air line to platform . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Dual fuel, Ford engine . . . . . . . . . . . . . . . . . . . . . . . 4-9 Dual fuel, Ford with 40 gallon gasoline tank . . . . . 4-10 LP fuel only, Ford engine. . . . . . . . . . . . . . . . . . . . 4-13 Dual fuel engine, Ford LRG-423 . . . . . . . . . . . . . . 4-14 LP fuel only engine, Ford LRG-423. . . . . . . . . . . . 4-16 Dual fuel engine, Ford LRG-425 . . . . . . . . . . . . . . 4-18 Driving and tail lights . . . . . . . . . . . . . . . . . . . . . . . 4-20 Proportional extend/retract . . . . . . . . . . . . . . . . . . 4-23 Air inlet heater, Deutz . . . . . . . . . . . . . . . . . . . . . . 4-24 Engine block heater. . . . . . . . . . . . . . . . . . . . . . . . 4-25 Upper control box cover . . . . . . . . . . . . . . . . . . . . 4-26 Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27 Hydraulic warm-up . . . . . . . . . . . . . . . . . . . . . . . . 4-28 Tow package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31 Isolation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 Platform lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33 Work lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34 Motion alarm, drive . . . . . . . . . . . . . . . . . . . . . . . . 4-35 Sandblast kit for metal cowling . . . . . . . . . . . . . . . 4-36 Spark arrestor muffler, Deutz . . . . . . . . . . . . . . . . 4-37 Warning light, single beacon . . . . . . . . . . . . . . . . . 4-38 TB 60 – 01-97 through 01-01 Service and parts information To order service or repair parts Manuals When placing an order for service or repair parts, please have the following information available for your machine. Manuals are available from Snorkel to support any of the machines that we produce. ü Machine model number ü Machine serial number ü Snorkel part number ü Description of part ü Quantity of parts required ü Your purchase order number ü Address for order to “Ship To” The specific manuals for TB 60 are as follows: ü Operator’s Manual Snorkel part number - 0082168 ü Repair Parts Manual Snorkel part number - 0082169 ü Troubleshooting Guide Snorkel part number - 0082801 ü ANSI Manual of Responsibilities ANSI/SIA A92.5-1992 ü Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO 64502-1160 USA Phone: 1-(800)-255-0317 Parts Worldwide Fax: (816)-364-6312 Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: http://www.omniquip.com ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer. Record machine information here: Model number ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the “Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A92.5-1992 Boom-Supported Elevating Work Platforms” is available from Snorkel dealers or from the factory upon request. Serial number Copies are also available from: Purchased from Scaffold Industry Association 20335 Ventura Blvd. Suite 310 Woodland Hills, CA 91364-2471 USA TB 60 – 01-97 through 01-01 Date of purchase Snorkel dealer or distributor i Parts order form Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide Date Model Company Serial number Address Optional equipment Purchase order number Contact name Ship to Phone number Fax number Account number Purchase order number Part number Ship by Description Quantity Price Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified ii TB 60 – 01-97 through 01-01 Section 1. - Repair parts TB 60 – 01-97 through 01-01 1-1 Chassis/turntable mounting item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1-2 part no 0070021 5560149 5560169 5560052 5560063 0070024 0070328 970449 0070553 0020655 5570001 5560036 987159 971379 5033704 5033703 qty description 1 1 1 1 20 44 18 2 2 1 2 1 1 1 4 8 4 1 1 Chassis - (consult factory) Turntable - (consult factory) Counterweight - (consult factory) Rotation bearing gear Capscrew special 5/8-11 self locking Washer 5/8 hard flat ASTM-F436 Capscrew special 5/8-11 self locking Capscrew special 5/8-11 self locking Access cover, drive Access cover, chassis Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Lubrication tube, 1/4 inch copper tube Lubrication hose Grease fitting, 1/8 NPT straight Nut 5/8-11 self locking Washer 5/8 medium lock Capscrew 5/8-11 x 3-3/4 inch long hex head grade 8 Male 90° elbow Male 90° elbow TB 60 – 01-97 through 01-01 Chassis/turntable mounting 17 6 16 7 8 6 6 2 3 14 13 18 12 19 4 11 10 16 15 11 9 6 5 1 AW0080055 TB 60 – 01-97 through 01-01 1-3 Drive item 1 2 3 4 5 6 7 8 9 10 11 12 1-4 part no 6030040 5560078 987139 7110242 5560642 5560169 5560131 0081674 0080965 0080966 0081462 0083558 7280072 7280078 7280073 7280001 qty 2 4 4 2 16 16 16 2 1 1 2 2 1 1 1 16 description Drive motor with integral brake - (see page 2-18 for parts breakdown) Capscrew 1/2-13 x 1/2 inch long self locking grade 8 Washer 1/2 medium lock O-ring Capscrew 5/8-11 x 3-1/4 inch long hex head grade 8 Washer 5/8 hard flat ASTM-F436 Nut 5/8-11 self locking Gear hub, high torque - (see page 1-74 for parts breakdown) Tire and wheel, foam filled right hand 15-19.5 12 ply lug Tire and wheel, foam filled left hand 15-19.5 12 ply lug Tire and wheel, foam filled 15-19.5 14 ply highway Tire and wheel, flotation - (used on 4 wheel drive only) Tire, 40/19 x 19.5 flotation Drive rim Valve stem Lug nut TB 60 – 01-97 through 01-01 Drive 10 9 12 6 7 5 4 Standard tires 1 8 2 11 3 Optional tires Note: Do not mix tire brands or sizes on any one machine AW0080058 TB 60 – 01-97 through 01-01 1-5 Steering item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1-6 part no 0080182 0080184 0080183 5569836 984469 0070442 970949 0080098 987139 984149 0070007 2580001 5560252 0083562 0080187 2502416 0070033 987109 0070473 9980012 0110320 970239 0080348 2690001 5570002 0080094 0083416 5560202 0083418 5570003 qty 1 2 2 2 2 2 3 1 1 1 1 1 2 3 1 1 2 2 8 4 1 4 4 4 2 2 2 2 2 2 2 description Steer yoke and wheel - (see page 1-8 for 2 wheel drive, page 1-10 for 4 wheel drive) King pin King pin cap Locking pin Set screw 3/4-10 x 1-3/4 inch long hex socket head Nut 3/4-10 hex jam Pin Capscrew 1/2-13 x 2-1/2 inch long hex head grade 5 Spacer Washer 1/2 medium lock Nut 1/2-13 hex Cylinder, steering - (see hydraulics section for parts breakdown) Thrust bearing Machine bushing Steering arm Spacer, steering arm Bearing Pin lock Washer 5/16 medium lock Capscrew 5/16-18 drilled head .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Lock pin Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Spacer, tie rod mounting Bearing, self aligning Grease fitting 1/8 NPT 45° Tie rod, non-adjustable - (machines prior to July 1999) Tie rod, adjustable - (machines after July 1999, requires items 29 and 30) Tie rod hex jam nut for adjustable tie rod Tie rod end for adjustable tie rod Grease fitting 1/8 NPT 90° TB 60 – 01-97 through 01-01 Steering 3 2 7 1 7 7 9 10 11 8 4 5 6 13 12 14 14 24 23 25 26 15 31 22 19 16 17 14 18 27 - old style shown 28 19 20 21 27 - old style shown 28 TB 60 – 01-97 through 01-01 AWM00322 1-7 Steer yoke and wheel, 2 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1-8 part no 0080349 0083571 2690001 2503224 5570001 7150001 2560006 0080181 7280024 2540005 2540006 2560005 5560025 5560661 5560026 0080185 0080186 987099 970009 0080365 0082185 0082205 7280010 qty 1 1 2 4 4 2 2 2 20 2 2 2 2 2 2 2 2 8 8 1 1 2 20 description Steering yoke, 2 wheel drive - (before 7-31-00) Steering yoke, 2 wheel drive - (after 7-31-00) Bearing, self aligning Bearing Grease fitting, 1/8 NPT straight Grease seal Inner bearing cone Hub Replacement wheel bolt Inner bearing cup Outer bearing cup Outer bearing cone Key washer Cotter pin 3/8 inch diameter x 2-1/2 inch long Spindle nut Gasket, hub cap Hub cap Washer 1/4 medium lock Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Tire and wheel, foam filled right hand 15-19.5 14 ply steer Tire and wheel, foam filled left hand 15-19.5 14 ply steer Tire and wheel, foam filled 15-19.5 14 ply highway tread Wheel nut TB 60 – 01-97 through 01-01 Steer yoke and wheel, 2 wheel drive 20 21 16 17 13 14 15 12 9 8 7 10 11 Standard tires 6 5 18 19 1 2 3 4 Optional tires Note: Do not mix tire brands or sizes on any one machine AW0080063-2 TB 60 – 01-97 through 01-01 1-9 Steer yoke and wheel, 4 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 - 10 part no qty 0082282 0080920 0080919 970449 986299 988229 5560018 0072438 0083573 0080885 25560089 5560091 5560660 2503220 0080948 2580001 0070026 6030018 5560078 987139 7110242 5560640 0081674 5560169 5560131 0080965 0080966 0081462 0083558 7280072 7280078 7280073 7280001 970889 986359 5560039 1 1 2 9 17 4 4 4 2 2 2 2 6 4 2 2 2 2 4 4 2 16 2 16 16 1 1 2 2 1 1 1 16 2 2 2 description Cover, chassis - 4 wheel drive Cover, hoses Cover, drive motor Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Cotter pin 1/4 inch diameter x 2-1/2 inch long Spindle nut Washer Steering yoke, 4 wheel drive King pin Shim, .031 inch thick Shim, .015 inch thick Machine bushing 3 inch OD x 2 inch ID x 14 gauge thick Bearing Special O-ring Thrust bearing King pin cap Drive motor - (see page 2-16 for parts breakdown) Capscrew 1/2-13 x 1/2 inch long self locking grade 8 Washer 1/2 medium lock O-ring Capscrew 5/8-11 x 3 inch long hex head grade 8 Gear hub, high torque - (see page 1-74 for parts breakdown) Washer 5/8 hard flat ASTM-F436 Nut 5/8-11 self locking Tire and wheel, foam filled right hand 15-19.5 12 ply lug Tire and wheel, foam filled left hand 15-19.5 12 ply lug Tire and wheel, foam filled 15-19.5 14 ply highway Tire and wheel, flotation - (used on 4 wheel drive only) Tire, 40/19 x 19.5 flotation Drive rim Valve stem Lug nut Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium flat Nut 1/2-13 self locking TB 60 – 01-97 through 01-01 Steer yoke and wheel, 4 wheel drive 4 3 5 26 25 6 2 28 8 7 22 9 29 30 10 1 11 12 19 Standard tires 18 20 24 13 23 31 17 21 - Torque 180 ft lbs 16 27 8 7 14 15 6 10 Optional tires Note: Do not mix tire brands or sizes on any one machine AW0080063-4 TB 60 – 01-97 through 01-01 1 - 11 Lift and swing item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1 - 12 part no 0081486 0070472 0070256 5590003 987159 5560051 0073026 984449 5560022 0080053 0080020 0080024 0080023 987109 0070473 9980012 0070007 0070442 0080028 0070033 5560169 0080018 qty 1 1 1 1 5 8 1 6 6 1 1 1 2 8 8 1 1 1 1 2 4 1 description Centerpost and fittings - (see page 2-26 for parts breakdown) Key Adapter plate, centerpost Retaining ring Washer 5/8 medium lock Capscrew 5/8-11 self locking Swing drive - (see page 1-14 for parts breakdown) Nut 5/8-11 hex jam Adjustment bolt Cylinder, lift - (see page 2-30 for parts breakdown) Pin, lift cylinder base end Pin, lift cylinder rod end Pin lock Washer 5/16 medium lock Capscrew 5/16-18 drilled head .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Cylinder, master level - (see hydraulics section for parts breakdown) Pin, master level cylinder base end Pin, master level cylinder rod end Pin lock Washer 5/8 hard flat ASTM-F436 3/8 inch hydraulic tube - (GBI lift cylinder only) TB 60 – 01-97 through 01-01 Lift and swing 6 12 21 7 13 14 19 20 14 5 6 4 15 16 22 15 16 11 3 2 10 18 17 8 9 1 AW0080054 TB 60 – 01-97 through 01-01 1 - 13 Swing drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 - 14 part no qty 0073026 0070047 1 1 6030020 8200004 0090352 0073359 6010250 5560641 986269 987109 5560087 5035303 5065703 5075726 7190005 5037003 0020283 5036905 7110112 1 1 1 1 1 4 4 4 2 1 1 1 1 1 1 2 2 description Swing drive, complete Swing drive (Auburn gear swing drive, see page 1-76 for parts breakdown) (Fairfield swing drive, see page 1-78 for parts breakdown) (Gear Products swing drive, see page 1-80 for parts breakdown) (Perfection swing drive, see page 1-74 for parts breakdown) (Tulsa Winch swing drive, see page 1-84 for parts breakdown) Motor, swing drive Seal repair kit - Ross/TRW motor Seal repair kit - Charlynn/Eaton motor Seal repair kit - White/Roller Stator motor Motion control valve, turntable swing - (see page 2-55 for parts breakdown) Capscrew 5/16-18 x 3-1/2 inch long hex head grade 5 Washer 5/16 medium flat Washer 5/16 medium lock Capscrew special self locking Straight thread 90° elbow Straight thread adapter Straight thread adapter Gasket, swing drive Swivel nut 90° elbow 1/4 inch hydraulic hose Swivel nut 45° elbow O-ring TB 60 – 01-97 through 01-01 Swing drive 2 7 BR 1 15 V1 V2 12 9 3 4 65 2 13 BR 10 14 V1 V2 3 11 8 1 AW0073026 TB 60 – 01-97 through 01-01 1 - 15 Fuel tank item 1 2 3 4 5 6 7 8 9 10 11 12 13 1 - 16 part no qty 0080030 1 0082906 1 0070483 8180014 7714202 0071940 970569 5560033 970029 987099 984069 0080031 970469 987119 984109 1 1 1 2 2 2 4 4 4 1 8 8 8 description Fuel tank, 40 gallon capacity - (used with metal cowling) (includes 9940001 replacement cap and fuel gauge, item 2) Fuel tank, 40 gallon capacity - (used with plastic cowling) (includes 9940001 replacement cap and fuel gauge, item 2) Fuel gauge - (includes gauge lens) Replacement gauge lens Pipe plug 1/4 NPT square head Fuel tank strap Capscrew 3/8-16 x 3-1/2 inch long hex head grade 5 Nut 3/8-16 self locking Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Nut 1/4-20 hex Fuel tank support Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium lock Nut 3/8-16 hex TB 60 – 01-97 through 01-01 Fuel tank 2 1 5 12 6 8 13 9 3 4 11 10 7 AW0080056 TB 60 – 01-97 through 01-01 1 - 17 Hydraulic oil reservoir mounting item 1 2 3 4 5 6 7 8 9 10 11 12 1 - 18 part no 0081875 970479 986299 987119 984109 8010249 8010250 5090008 5560609 987089 970369 987109 qty 1 4 4 4 4 1 1 1 6 6 6 6 description Hydraulic oil reservoir - (see page 2-20 for parts breakdown) Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Nut 3/8-16 hex Cover plate Cover gasket Filler/breather cap Machine screw #10-24 x 1/2 inch long hex head Washer #10 medium lock Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium lock TB 60 – 01-97 through 01-01 Hydraulic oil reservoir mounting 9 10 8 11 12 7 6 1 4 5 2 3 AW0081966 TB 60 – 01-97 through 01-01 1 - 19 Boom and hose carrier item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 - 20 part no 0080969 0072727 0080962 0072951 5093009 0070029 972559 970029 970369 986019 987109 0070505 0070504 0070506 970426 986299 987119 0072105 5560014 970849 986359 5560039 0082023 9920016 0072937 972509 5560033 5560004 0110581 970629 qty description 1 1 1 2 1 2 4 2 4 12 4 1 1 1 6 4 8 1 1 9 9 9 1 1 1 2 5 2 2 1 Booms - (see page 1-23 for parts breakdown) Hose carrier - (see page 1-26 for parts breakdown) Hose carrier support tube Guide bar Hose clamp Slide pad Capscrew 3/8-16 x 1 inch long socket flat head Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock Spacer Pin joint plate Pin lock Capscrew 3/8-16 x 7/8 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Clevis pin Hairpin clip pin Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5 Washer 1/2 medium flat Nut 1/2-13 self locking Tube bracket Mounting bracket Clamp bar Capscrew 3/8-16 x 2 inch long socket flat head Nut 3/8-16 self locking Nut 1/4-20 self locking Spacer Capscrew 3/8-16 x 5 inch long hex head grade 5 TB 60 – 01-97 through 01-01 1 C A B A B 30 27 C 3 5 23 20 21 22 8 17 24 25 18 20 21 22 36 35 38 37 11 19 2 29 38 37 11 28 10 8 33 34 15 16 17 14 13 9 10 11 12 7 27 4 6 15 16 17 Section A-A Section B-B 21 20 22 Section C-C AW0080977 Boom and hose carrier DWG. 0080977 Snorkel model TB 60 Page 1 - 21 55 58 57 56 59 19 35 10 53 19 78 A 74 69 C B 2 66 D 3 1 60 62 63 61 4 54 19 35 View E-E 7 71 71 A 70 C 5 61 60 62 63 B 76 75 68 16 17 73 18 19 38 65 43 16 17 8 9 80 48 67 D 18 19 8 9 72 19 42 13 14 15 11 8 9 10 52 2 1 28 19 6 44 37 9 10 14 19 72 25 45 13 14 15 23 1 22 2 12 80 19 72 52 21 10 19 28 3 24 29 30 31 4 79 34 21 2 3 36 32 33 10 19 53 66 47 64 2 5 50 46 51 12 25 E 25 49 27 11 77 9 10 20 19 22 26 5 13 14 15 View A-A 11 28 View B-B 35 19 15 24 39 30 31 77 9 10 20 40 View C-C Booms Page 1 - 22 E 23 15 14 13 Snorkel model TB 60 DWG. 0080969 41 11 54 19 53 13 14 15 View D-D AW0080969 Booms item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 part no 0080969 0080953 0080955 0080967 0080978 0081215 0070443 0071486 970449 987119 986299 0080293 0070485 0070030 0072567 0090141 0072681 0072682 972559 5560033 970469 970439 0070033 0070473 987109 9980012 0080951 0080147 5560644 970369 986269 5560031 986359 5560033 0080045 972539 5560005 970429 0072683 970269 0080952 0081048 0072680 0070639 0070390 0072751 988179 0070448 0080294 0081675 2500035 0070439 0070031 9702509 0081450 0081975 qty 1 1 1 1 1 2 1 1 16 36 40 6 6 14 16 14 2 2 8 56 12 24 2 4 8 1 1 1 17 4 8 8 4 4 2 4 4 8 1 4 1 1 2 2 2 2 1 1 2 2 2 1 8 6 1 1 description Booms Tip boom Intermediate boom Base boom Extension cylinder - (see hydraulics section for parts breakdown) Wire rope, retract Pin, slave level cylinder to tip boom Cylinder, slave level - (see hydraulics section for parts breakdown) Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Slide pad Slide pad spacer Slide pad shim, .030 inch thick Slide pad shim, .063 inch thick Slide pad shim, .090 inch thick Slide pad mount Slide pad Capscrew 3/8-16 x 1 inch long socket flat head Nut 3/8-16 self locking Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 5/8 inch long socket flat head Pin lock Capscrew 5/16-18 drilled head Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Pad plate Slide pad Capscrew 3/8-16 x 1-1/4 inch long socket flat head Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium flat Nut 5/16-18 self locking Washer 1/2 medium flat Nut 1/2-13 hex jam, drilled Wire rope anchor Capscrew 3/8-16 x 2-3/4 inch long socket flat head Anchor bolt Capscrew 3/8-16 x 1/2 inch long hex head grade 5 Slide pad spacer, 1/4 inch thick Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 Pad plate Slide pad Slide pad shim Slide pad Cylinder anchor pin Cylinder anchor Cotter pin 1/8 inch diameter x 1 inch long Pin, cable retainer Slide pad Cable sheave Bearing Pin, retract sheave Slide pad Capscrew 3/8-16 x 2 inch long socket flat head Cable retainer Boom switch - (see page 3-44 for parts breakdown) Parts list continued on next page TB 60 – 01-97 through 01-01 1 - 23 Booms item 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 1 - 24 part no 5560649 986009 984049 0071216 5560170 984469 0071922 0071921 2502028 0073111 0073535 0073340 0070043 5034501 0100422 0070768 978409 2503644 5074401 0073342 0073343 5560015 0074639 qty 3 6 3 1 8 8 4 4 2 1 2 2 2 2 2 2 22 2 2 2 2 18 8 description Machine screw #10-24 x 1 inch long truss head Washer #10 medium flat Nut #10-24 hex Guard, boom switch Washer 3/4 hard flat ASTM-F436 Nut 3/4-10 hex jam Spacer, 1-1/8 inch thick Spacer, 5/8 inch thick Bearing Slide pad spacer, 1/8 inch thick Sheave cage Slide pad spacer, 1/4 inch thick Slide pad shim, .030 inch thick Bulkhead straight thread 90° elbow 3/8 inch hydraulic hose 1/4 inch hydraulic hose Capscrew 3/8-16 x 1-1/2 inch long socket flat head Bearing Bulkhead run tee Slide pad shim, .063 inch thick Slide pad shim, .090 inch thick Thread insert 3/8-16 Slide pad 3/8 Cable sheave TB 60 – 01-97 through 01-01 Hose carrier item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 - 26 part no 0072727 0072743 0072737 0081089 0081090 3010006 3044854 3010009 3046972 0080963 9920014 0092934 0072910 978409 0100105 0070029 0072936 0080284 0110610 0072935 5560644 5560033 986299 972489 972449 3010005 3046972 5560605 5560606 986359 5560039 qty 1 1 1 2 2 1 1 1 111 2 2 2 4 2 1 6 1 2 8 20 28 4 7 1 6 1 2 1 description Hose carrier Hose carrier Carrier tube 3/16 inch hydraulic hose, 739 inch long - (leveling hoses) 3/16 inch hydraulic hose, 790 inch long - (rotation hoses) Power wire, 12 gauge/8 conductor x 75 feet long - (terminals not included) Replacement terminal Control wire #1, 18 gauge/12 conductor x 75 feet long - (terminals not included) Replacement terminal Plastic track Replacement plastic track link Slide pad Capscrew, special Capscrew 3/8-16 x 1-1/2 inch long socket flat head Slide pad Slide pad Slide pad Spacer Anchor plate Slide pad Capscrew 3/8-16 x 1-1/4 inch long socket flat head Nut 3/8-16 self locking Washer 3/8 medium flat Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 3/4 inch long socket flat head Control wire #2, 18 gauge/19 conductor x 75 feet long - (terminals not included) Replacement terminal Capscrew 3/8-16 x 7 inch long hex head grade 5 Capscrew 1/2-13 x 7 inch long hex head grade 5 Washer 1/2 medium flat Nut 1/2-13 self locking TB 60 – 01-97 through 01-01 21 14 18 19 23 17 18 19 1 12 9 11 2 4 1 4 2 3 3 5 6 8 21 22 18 19 20 15 7 13 16 10 18 24 25 26 AW0072727 Hose carrier DWG. 0072727 Snorkel model TB 60 Page 1 - 27 7 6 29 30 5 6 10 12 11 16 14 15 24 23 22 19 20 21 14 15 16 14 15 9 13 25 16 2 26 13 1 3 8 10 27 17 C L 28 16 8 22 23 18 12 11 14 15 24 31 32 4 23 22 Extension cylinder Page 1 - 28 Snorkel model TB 60 DWG. 0080978 33 AW0080978 Extension cylinder item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 part no 0080978 0080975 0081214 0082054 0080980 0081675 5560254 0070438 6010116 5560168 0070033 9980012 0070473 5560039 0070141 0071341 972449 0080019 2502432 0070029 0070838 0071272 5560644 5560033 0073650 970849 970919 0070440 5560005 5035306 2502028 0191071 0191070 0150121 0150122 qty 1 1 2 1 1 2 7 1 2 6 2 1 4 11 5 5 10 1 2 1 2 2 10 10 2 3 8 1 2 2 2 1 2 1 1 TB 60 – 01-97 through 01-01 description Extension cylinder Cylinder, extension - (see hydraulics section for parts breakdown) Wire rope, extend Support bracket, extend cylinder base end Support bracket, extend cylinder rod end Cable sheave Thrust washer Pin, extend sheave Cartridge holding valve, included with extension cylinder - (factory preset, do not reset) Washer 1/2 hard flat ASTM-F436 Pin lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 5/16-18 drilled head Nut 1/2-13 self locking Slide pad Slide pad shim, .063 inch thick Capscrew 3/8-16 x 3/4 inch long socket flat head Link Bearing Slide pad Slide pad shim, .030 inch thick Slide pad shim, .063 inch thick - (before 1-17-00) Capscrew 3/8-16 x 1-1/4 inch long socket flat head Nut 3/8-16 self locking Slide pad shim, 1/4 inch thick Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5 Capscrew 1/2-13 x 1-3/4 inch long socket flat head Link pin Shoulder bolt Straight thread 90° elbow Bearing Slide pad Slide pad plate Slide pad - (before 1-17-00) Slide pad - (after 1-17-00) 1 - 29 Platform mounting item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 - 30 part no 0072552 0070441 0070446 0070033 0070132 987109 0070473 9980012 5560039 986359 971009 970909 0070874 0070351 2502832 qty 1 1 1 1 1 1 1 4 4 1 4 8 2 2 1 1 2 description Platform - (consult factory) Platform rotator - (see page 1-34 for parts breakdown) Platform gate - (see page 1-32 for proper platform gate) Pin, slave level cylinder to platform Pin, platform to tip boom Pin lock Pin lock Washer 5/16 medium lock Capscrew 5/16-18 drilled head .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Nut 1/2-13 self locking Washer 1/2 medium flat Capscrew 1/2-13 x 4 inch long hex head grade 5 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Cover, platform rotator Bearing spacer Bearing TB 60 – 01-97 through 01-01 Platform mounting 1 3 15 12 14 12 11 12 2 13 5 12 4 11 6 8 7 9 10 16 17 AWM00330 TB 60 – 01-97 through 01-01 1 - 31 Platform gate item qty description 0071951 0150509 0071953 970529 5560033 1 2 2 2 2 Gravity gate for 5 ft and 8 ft steel platforms Gravity gate, steel platform Roller, steel gravity gate Roller spacer, steel gravity gate Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Nut 3/8-16 self locking 6 7 8 9 10 016117728 0161177 0161182 0161184 970889 5560039 1 1 2 2 2 2 Gravity gate for 5 ft and 8 ft aluminum platforms Gravity gate service kit - (kit includes items 6 through 10) Gravity gate, aluminum platform Roller, aluminum gravity gate Roller spacer, aluminum gravity gate Capscrew 1/2-13 x 1 inch long hex head grade 5 Nut 1/2-13 self locking 11 12 13 14 15 16 17 0071834 0322724 988179 986359 0071837 2570002 2667500 1 1 2 2 1 2 1 Swinging gate for 5 ft and 8 ft steel platforms Swinging gate, steel platform Pin, gate hinge Cotter pin 1/8 inch diameter x 1 inch long Washer 1/2 medium flat Spring, torsion Bearing Knob, gate hinge pin 18 19 20 21 22 23 24 25 26 27 28 29 0160970 0322724 5560056 0071837 2570002 2667500 0161472 970099 984529 987099 986019 300891 1 1 1 1 2 1 1 3 3 2 1 1 Swinging gate for 5 ft and 8 ft aluminum platforms Swinging gate, aluminum platform Pin, gate hinge Roll pin 1/8 inch diameter x 1 inch long Spring, torsion Bearing Knob, gate hinge pin Latch stop Capscrew 1/4-20 x 5/8 inch long hex head grade 5 Nut sert 1/4-20 Washer 1/4 medium lock Washer 1/4 medium flat Door latch 30 31 32 33 34 35 36 37 38 39 40 41 42 0074468 0322724 988179 986359 0071837 2572002 2667500 300891 984529 970099 987099 986019 0181574 1 1 2 2 1 2 1 1 3 3 2 1 1 Full height swinging gate for 8 ft steel platforms Full height swinging gate, steel platform Pin, gate hinge Cotter pin 1/8 inch diameter x 1 inch long Washer 1/2 medium flat Spring, torsion Bearing Knob, gate hinge pin Door latch Nut sert 1/4-20 Capscrew 1/4-20 x 5/8 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Latch stop 1 2 3 4 5 1 - 32 part no TB 60 – 01-97 through 01-01 Platform gate 5 10 9 4 1 3 6 2 8 7 Gravity gate, aluminum platform Gravity gate, steel platform 11 18 17 16 23 24 22 15 25 20 14 12 Swinging gate, steel platform 13 26 27 28 26 25 21 29 Door latch rear view 19 Gate pin Rear view Swinging gate, aluminum platform 42 40 39 38 36 35 41 39 38 34 Rear view 33 31 37 Door latch rear view 32 Full height swinging gate, steel platform AWM00207 TB 60 – 01-97 through 01-01 1 - 33 Platform rotator item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 - 34 part no qty 0072552 0072553 0070916 0072555 0072561 2504856 0072562 0072556 970919 970849 987139 0072818 0073783 6010628 986269 987109 970349 7110157 7110348 0070570 1 1 1 1 1 2 1 1 2 6 6 1 1 1 2 4 2 1 1 1 0070132 0070473 9980012 0072508 7110157 7110348 984409 1 1 2 1 1 1 1 2 description Platform rotator Pylon, platform rotator Key Collar Thrust bearing Bearing Bearing spacer Mounting frame, platform rotator Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5 Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5 Washer 1/2 medium lock Torque plate, platform rotator Valve spacer Dual holding valve, platform rotation - (see page 2-47 for parts breakdown) Washer 5/16 medium flat Washer 5/16 medium lock Capscrew 5/16-18 x 2-3/4 inch long hex head grade 5 O-ring - (used on Helac rotator only) O-ring - (used on Parker rotator only) Platform rotator (see page 2-56 Helac rotator) (see page 2-57 for Parker rotator) Pin lock Capscrew 7/16-18 drilled head .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Cover plate, platform rotator O-ring - (used on Helac rotator only) O-ring - (used on Parker rotator only) Nut 1/2-13 hex jam TB 60 – 01-97 through 01-01 Platform rotator 9 10 22 20 21 15 19 17 16 18 15 14 13 23 5 12 11 10 9 6 5 8 4 3 7 2 24 1 AW0072552 TB 60 – 01-97 through 01-01 1 - 35 Engine mounting, Cummins 3.3 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 - 36 part no 0070792 0083436 0083438 970019 970909 970919 986019 987099 5010005 5010005 5093024 5093045 5550006 5560039 5560168 7630140 qty 1 1 4 4 8 4 4 8 1 1 4 2 4 12 16 1 description 1/2 inch hydraulic hose Engine and radiator, Cummins 3.3 - (see page 1-39 for parts breakdown) Engine mount, Cummins 3.3 Capscrew 1/4-20 x 5/8 inch long hex head grade 5 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock Hose 3/8 inch diameter x 126 inch long Hose 3/8 inch diameter x 78 inch long Clamp Fitting, straight brass Clamp Nut 1/2-13 self locking Washer 1/2 hard flat ASTM-F436 Filter condition indicator TB 60 – 01-97 through 01-01 SEE DETAIL D 13 DETAIL D (SEC A-A FAR SIDE) 4 7 8 11 DETAIL E (FUEL FILTER NOT SHOWN FOR CLARITY) 13 1 SEE DETAIL E 2 4 7 8 11 6 13 12 9 15 SECTION A-A 15 14 5 15 10 12 13 14 3 16 AW0083543 Engine mounting Cummins 3.3 Snorkel model TB 60 Page 1 - 37 4 29 5 47 44 36 35 22 29 12 19 9 14 8 27 3 46 10 24 18 46 47 23 38 17 2 45 40 41 39 13 43 42 37 46 32 35 30 24 27 7 46 1 34 DETAIL: FUEL LINE ROUTING 16 11 28 15 26 33 32 21 26 6 25 20 Page 1 - 38 Engine and radiator Cummins 3.3 Snorkel model TB 60 25 31 AW0083436 Engine and radiator, Cummins 3.3 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 part no 0083436 0073634 0074641 0074644 0074645 0074664 0074684 0074685 0074687 0074688 0074786 0082138 0083165 0083167 0083175 0083445 0083501 0083544 970239 970449 970469 970919 972019 975209 984089 986299 986359 987109 987139 5550026 5550038 5550040 5560033 5560039 5560136 5560356 5560364 5560625 5560664 7630015 7630755 8140011 8140012 8140013 8140014 7630759 5010005 5010005 5010027 5093044 5550006 5550028 qty 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 4 4 4 2 4 8 8 2 2 2 2 2 6 4 2 8 4 4 2 1 1 1 1 1 1 1 1 1 1 1 4 2 TB 60 – 01-97 through 01-01 description Engine and radiator, Cummins 3.3 Radiator - (see page 1-40 for parts breakdown) Exhaust pipe Muffler, standard Tail pipe Muffler clamp Lower radiator hose Upper radiator hose Air intake tube clamp Air intake hose adapter Muffler support bracket Hydraulic pump - (see page 2-52 for parts breakdown) Clamp, T-bolt Air cleaner mount bracket Air cleaner hose coupler Engine tray, Cummins 3.3 - (see page 1-42 for parts breakdown) Shroud Clamp, T-bolt Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5 Capscrew metric M10-1.5 x 25mm long hex head Capscrew metric M6-1.00 x 18mm long hex head Nut 5/16-18 hex Washer 3/8 medium flat Washer 1/2 medium flat Washer 5/16 medium lock Washer 1/2 medium lock Clamp Clamp Clamp Nut 3/8-16 self locking Nut 1/2-13 self locking Capscrew 1/2-13 self locking drilled head Washer metric M10 lock Washer metric M10 flat Capscrew metric M10-1.5 x 20mm long hex head Washer metric M6 lock Elbow, 90° rubber Air cleaner Replacement primary filter element Replacement dust ejector Replacement cover Replacement clip Air cleaner bracket Hose 3/8 inch diameter x 33 inch long Hose 3/8 inch diameter x 9 inch long Fuel hose 3/16 inch diameter x 24 inch long Nylon tee Clamp Clamp 1 - 39 Radiator, Cummins 3.3 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 - 40 part no 0074634 0074630 0083153 0180832 970039 970249 970519 986019 986269 986299 987099 987109 5010011 5093001 5560004 5560033 5560179 7630180 7630227 8060277 7630239 7630756 qty description 1 2 2 1 8 4 4 8 4 4 2 4 1 2 8 4 8 1 1 1 1 1 Radiator, Cummins 3.3 Radiator bracket Radiator mount angle Mount plate, overflow reservoir Capscrew 1/4-20 x 7/8 inch long hex head grade 5 Capscrew 5/16-18 x 7/8 inch long hex head grade 5 Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5 Washer 1/4 medium flat Washer 5/16 medium flat Washer 3/8 medium flat Washer 1/4 medium lock Washer 5/16 medium lock Fuel hose 5/16 inch diameter x 48 inch long Clamp Nut 1/4-20 self locking Nut 3/8-16 self locking Washer, snubbing Radiator cushion Overflow reservoir Replacement reservoir cap Radiator cap - 13 psi Radiator TB 60 – 01-97 through 01-01 Radiator, Cummins 3.3 9 6 2 8 5 16 11 12 19 17 13 20 18 4 10 7 3 1 14 AW0074634 TB 60 – 01-97 through 01-01 1 - 41 Engine tray, Cummins 3.3 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 1 - 42 part no qty 0083445 0070148 0074615 0074622 0074625 0074628 20082045 0083155 0083437 0083512 0083529 0083570 0083586 0083587 970049 970019 970419 971069 972019 972049 984069 984329 986019 986269 986299 987099 987139 3020095 3070038 5093000 5093002 5093021 5093024 5530017 5560004 5560033 5560356 5560364 5560598 5560614 5560615 5560618 5560626 5560631 5560719 5569838 7620065 8036201 8036204 7630323 7630707 1 4 1 2 1 1 1 1 1 1 1 1 1 1 2 2 8 4 10 2 1 1 3 2 16 3 4 1 1 1 1 4 1 1 2 8 12 4 2 6 1 1 2 6 2 1 1 1 1 1 4 description Engine tray, Cummins 3.3 Engine mount washer Engine tray Front engine mount bracket Rear engine mount bracket, left hand Rear engine mount bracket, right hand Throttle actuator Throttle lever extension Flywheel coupling Jumper wire - (after 3-30-00) Fuel filter mount bracket Throttle actuator mount bracket Throttle actuator coupler Rod end Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 5/8 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Capscrew 1/2-13 x 2-3/4 inch long hex head grade 5 Capscrew metric M10-1.5 x 25mm long hex head Capscrew metric M10-1.5 x 40mm long hex head Nut 1/4-20 hex Nut 1/4-20 hex jam Washer 1/4 medium flat Washer 5/16 medium flat Washer 3/8 medium flat Washer 1/4 medium lock Washer 1/2 medium lock Switch, oil pressure Temperature sensor Clamp Clamp Clamp Clamp Washer 3/8 curved spring Nut 1/4-20 self locking Nut 3/8-16 self locking Washer metric M10 lock Washer metric M10 flat Capscrew metric M12-1.75 x 25mm long socket flat head Washer metric M12 lock Capscrew 1/4-20 x 5/8 inch long button head Shoulder bolt 3/8 x 3/8 inch long Capscrew metric M10-1.5 x 30mm long hex head Capscrew metric M12-1.75 x 20mm long hex head Nut metric M10-1.50 self locking Washer metric M16 flat copper - (after 3-30-00) Engine, Cummins 3.3 Replacement fuel filter Replacement oil filter Mounting block Engine isolator TB 60 – 01-97 through 01-01 8 46 29 5 47 31 26 17 1 30 6 11 27 21 35 16 24 12 9 7 18 36 33 23 40 34 45 18 36 37 13 15 20 25 4 28 39 43 48 34 32 22 15 41 38 26 17 1 31 25 22 14 23 19 16 24 35 3 44 48 18 36 14 22 10 36 42 AW0083445 25 31 2 Engine tray Cummins 3.3 Snorkel model TB 60 Page 1 - 43 Engine mounting, Deutz F4L-1011F item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 - 44 part no 0082013 0081630 0081631 0071599 7630130 7630286 0151786 5010011 5033604 5090032 5560169 5550028 5560131 5560168 5560039 5560639 970909 970929 5093002 5093006 5560638 5560355 0080522 970009 986019 987099 qty 1 1 1 8 1 1 1 1 1 1 4 5 4 16 8 4 6 2 1 4 1 1 1 3 3 3 description Engine, Deutz F4L-1011F diesel - (see page 1-47 for parts breakdown) Engine mount bracket, right hand front Engine mount bracket, left hand front Engine mount washer Engine mount Fuel filter Fuel hose Fuel hose 5/16 inch diameter x 96 inch long Male adapter Fitting, straight barbed Washer 5/8 hard flat ASTM-F436 Hose clamp Nut 5/8-11 self locking Washer 1/2 hard flat ASTM-F436 Nut 1/2-13 self locking Capscrew 5/8-11 x 4-1/2 inch long hex head grade 5 Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Capscrew 1/2-13 x 2 inch long hex head grade 5 Clamp Clamp Capscrew metric M8-1.25 x 16mm long hex head Washer metric M8 lock 1/2 inch hydraulic hose Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock TB 60 – 01-97 through 01-01 20 24 25 26 16 4 5 4 1 7 10 12 8 9 12 13 Fuel tank 11 19 21 22 20 Detail "A" typical installation 4 places 12 12 Drain 16 4 5 11 13 18 15 14 23 6 A 3 13 11 5 2 4 16 14 15 17 AW0082015 DWG. 0082015 Engine mounting Deutz F4L-1011F Snorkel model TB 60 Page 1 - 45 23 24 28 27 26 C 1 C 22 2 8 9 18 14 A B A B 7 25 28 12 16 3 THROTTLE LEVER 20 15 17 11 15 20 4 FAR SIDE 5 NEAR SIDE 21 20 19 13 6 THROTTLE LEVER 22 27 10 ACTUATOR BRACKET (INCLUDED WITH ITEM 9) INCLUDED WITH ITEM 9 8 SECTION A-A 26 VIEW B-B Page 1 - 46 Engine Deutz F4L-1011F Snorkel model TB 60 VIEW C-C DWG. 0082013 AW0082013 Engine, Deutz F4L-1011F item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 part no qty 0082013 7620041 0181525 0081624 0081619 0081614 7630249 0081226 20082045 7630311 5560664 5560207 986299 987139 5560356 5560377 5560626 5560028 5560653 5560168 9980012 5560136 8010246 5560638 5560355 5560628 984169 1 1 1 1 1 1 1 1 1 1 1 4 6 2 8 8 6 4 8 2 1 2 1 2 2 1 2 TB 60 – 01-97 through 01-01 description Engine, Deutz F4L-1011F diesel Engine, Deutz F4L-1011F diesel Hydraulic pump - (see page 2-52 for parts breakdown) Motor mount, rear Motor mount, front right hand Motor mount, front left hand Flexible coupling Plate, engine coupling Actuator Mount kit, Addco actuator - (includes spring - item 22) Washer metric M6 lock Capscrew metric M12-2.00 x 30mm long hex head drilled Washer 3/8 medium flat Washer 1/2 medium lock Washer metric M10 lock Washer metric M14 lock Capscrew metric M10-1.5 x 30mm long hex head Capscrew metric M14-2.00 x 50mm long hex head drilled Capscrew metric M10-1.5 x 85mm long hex head Washer 1/2 hard flat ASTM-F436 .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 1/2-13 self locking drilled head Spring - (included with mount kit) Capscrew metric M8-1.25 x 16mm long hex head Washer metric M8 lock Capscrew metric M6-1.0 x 12mm long hex head Nut metric M6-1.0 hex 1 - 47 Engine mounting, Ford LRG-423 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 1 - 48 part no 0111845 7630242 0180441 0081860 7630180 5560179 7630332 7630191 5550030 7630117 0071599 0180832 7630227 8060277 5010012 970909 5560039 5550028 5010011 7714202 5090032 970239 987109 970369 986359 987139 5560639 5560169 5560036 5560086 5560004 986019 0081464 986269 7630239 970519 986299 5560033 5093004 987099 970029 0070792 0110868 qty 1 1 1 2 4 8 1 1 4 4 8 1 1 1 1 6 6 4 1 1 1 1 4 4 4 4 4 4 4 4 6 6 4 2 4 1 4 4 4 2 1 4 1 1 description Engine, Ford LRG-423 - (see page 1-51 for parts breakdown) Radiator - (does not include radiator cap) Bracket, radiator support Angle, radiator Radiator cushion Washer Radiator hose, lower Radiator hose, upper Clamp Engine mount Engine mount washer Mount plate, overflow reservoir Overflow reservoir Replacement reservoir cap Radiator overflow hose 5/16 inch diameter x 60 inch long Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Nut 1/2-13 self locking Clamp Fuel hose 5/16 inch diameter x 120 inch long Pipe plug 1/4 NPT square head Fitting, straight barbed Drain cock - (included with engine) Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 1/2 medium flat Washer 1/2 medium lock Capscrew 5/8-11 x 4-1/2 inch long hex head grade 5 Washer 5/8 hard flat ASTM-F436 Nut 5/8-11 self locking Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Washer 1/4 medium flat Motor mount, front Washer 5/16 medium flat Radiator cap - 13 psi Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Clamp Washer 1/4 medium lock Capscrew 1/4-20 x 3/4 inch long hex head grade 5 1/2 inch hydraulic hose Electric fuel pump - (see page 3-51 for parts breakdown) TB 60 – 01-97 through 01-01 26 25 24 17 20 18 19 TO ELECTRIC FUEL PUMP FUEL TANK 33 39 40 41 5 41 40 37 43 15 16 36 38 9 1 35 14 2 8 18 6 9 17 4 4 4 12 34 23 22 42 3 DRAIN 3 TY-RAP TO WATER HOSE 17 10 31 30 21 32 31 30 10 14 7 9 15 16 13 11 27 28 29 33 27 28 29 TO FUEL TANK AW0111846 Engine mounting Ford LRG-423 Snorkel model TB 60 Page 1 - 49 7 39 39 36 35 23 24 27 34 26 12 26 12 40 33 6 17 11 8 37 38 41 42 32 1 B 22 21 2 23 31 16 15 14 15 2 5 4 18 20 28 29 30 31 25 24 3 9 10 B 28 29 30 31 30 29 28 13 24 25 43 2 PUMP SUB ASSY NOT SHOWN IN TRUE ROTATION 19 CRANK SENSOR PLUG (NEXT TO CRANK PULLEY) 5 24 SECTION B-B Page 1 - 50 Engine Ford LRG-423 Snorkel model TB 60 DWG. 0111845 LOCTITE THREADS FRONT VIEW OF ENGINE AW0111845 Engine, Ford LRG-423 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 part no 0111845 7620040 7630328 7630718 7630348 7630349 8260003 7630722 0181525 0111838 0111839 0080827 0181535 7630255 7630307 0181453 0111866 0181534 5550014 5093004 5560652 5560356 971999 3020095 5560357 7630249 5560355 970849 5560168 986299 970479 987119 986269 5560033 970029 986019 5560004 5093006 0111869 0110862 7630329 5560650 5560034 3020054 8130005 5090024 5010007 5090026 5560651 5560038 0111887 qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 4 2 1 1 1 3 2 2 3 17 8 2 2 3 3 3 3 1 1 1 2 2 1 1 1 1 4 2 2 1 TB 60 – 01-97 through 01-01 description Engine, Ford LRG-423 Engine, Ford LRG-423 gasoline Replacement carburetor Carburetor rebuild kit Replacement choke Replacement metal float Replacement fiber float Replacement oil filter Hydraulic pump - (see page 2-52 for parts breakdown) Motor mount, right hand Motor mount, left hand Engine adapter, Ford engine Exhaust bracket, lower Muffler, standard Muffler, spark arrestor Exhaust pipe Exhaust flange, LRG Ford Exhaust gasket - (included with engine, item 1) Exhaust bracket, upper Exhaust clamp Clamp Capscrew metric M10-1.5 x 70mm long hex head Washer metric M10 lock Capscrew metric M10-1.5 x 25mm long hex head Switch, oil pressure Capscrew metric M8-1.25 x 25mm long hex head Flexible coupling Washer metric M8 lock Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5 Washer 1/2 hard flat ASTM-F436 Washer 3/8 medium flat Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium lock Washer 5/16 medium flat Nut 3/8-16 self locking Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Clamp wire harness, alternator Bracket, spark module mount Spark module - (included with engine, item 1) Machine screw #10-24 x 2 inch long truss head Nut #10-24 self locking Vacuum switch - (included with engine, item 1) Replacement switch Vacuum fitting 1/8 NPT brass straight Vacuum hose, 3/16 inch diameter x 18 inch long Clamp Machine screw #10-32 x 1 inch long truss head Nut #10-32 self locking Wire harness, crank sensor 1 - 51 Engine mounting, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 1 - 52 part no 0083368 7630677 0180441 0081860 7630180 5560179 7630332 7630749 5550030 7630117 0071599 0180832 7630227 8060277 5010012 970909 5560039 5550028 5010011 5093012 5090032 970239 987109 970889 986359 987139 5560639 5560169 5560036 5560086 5560004 986019 0081464 986269 7630239 970519 986299 5560033 0112092 970029 3020081 5093008 5093004 0181154 7630688 0112093 987099 7630687 7630775 7630678 7630679 7630680 7630681 7630682 7630683 7630686 7630685 7630691 qty 1 1 2 2 4 8 1 1 4 4 8 1 1 1 1 6 6 5 1 1 2 1 4 4 4 4 4 4 4 4 14 16 11 2 4 1 4 4 4 1 8 1 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 description Engine, Ford LRG-425 - (see page 1-55 for parts breakdown) Radiator Bracket, radiator support Angle, radiator Radiator cushion Washer Radiator hose, lower Radiator hose, upper Clamp Engine mount Engine mount washer Mount plate, overflow reservoir Overflow reservoir Replacement reservoir cap Radiator overflow hose 5/16 inch diameter x 60 inch long Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Nut 1/2-13 self locking Clamp Fuel hose 5/16 inch diameter x 120 inch long Hose clamp Fitting, straight barbed Drain cock - (included with engine) Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium flat Washer 1/2 medium lock Capscrew 5/8-11 x 4-1/2 inch long hex head grade 5 Washer 5/8 hard flat ASTM-F436 Nut 5/8-11 self locking Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Washer 1/4 medium flat Motor mount, front Washer 5/16 medium flat Radiator cap - 13 psi Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Decal, engine control module Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Switch, toggle Clamp Clamp Shield Indicator lamp Bracket, ECM mounting Washer 1/4 medium lock Engine control module, Barber Coleman - (included with engine) Engine control module, Precision - (included with engine) Fuel line connector - (included with engine, item 1) Fuel line connector - (included with engine, item 1) Fuel line connector - (included with engine, item 1) Pressure regulator - (included with engine, item 1) Fuel pump - (included with engine, item 1) Fuel filter - (included with engine, item 1) High pressure hose - (included with engine, item 1) Pressure regulator clamp - (included with engine, item 1) High pressure fuel clamp - (included with engine, item 1) TB 60 – 01-97 through 01-01 2 35 14 3 9 Note 1 8 43 40 41 32 33 26 25 24 9 7 18 20 18 20 17 15 16 17 To fuel filter To fuel filter Fuel tank 5 6 6 21 38 9 Section B-B 1 44 40 30 45 37 To tank 41 B 36 39 To engine 47 31 32 57 55 Ground controls 18 4 51 48 30 31 32 42 To tank 56 55 46 34 23 34 49 C B 49 C 52 53 17 31 32 45 Section C-C 12 54 33 10 10 15 16 19 32 40 41 11 31 30 27 28 29 14 27 28 29 13 30 31 32 AW0082693 DWG. 0082693 Engine mounting Ford LRG-425 Snorkel model TB 60 Page 1 - 53 24 25 2 To ground 19 39 Pump assembly not shown in true view 17 C 13 NC From Ford harness NO Oil pressure switch 5 40 24 Section A-A 35 33 29 30 34 35 36 12 26 11 12 7 8 27 24 23 35 42 32 42 10 9 1 42 38 A 37 47 46 6 23 31 16 15 22 21 4 20 18 Page 1 - 54 14 15 2 Engine Ford LRG-425 Snorkel model TB 60 A 24 25 DWG. 0083368 5 28 3 AW0083368 Engine, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 part no 0083368 7620055 7630722 0082138 0111838 0111839 0080827 0181525 7630255 7630307 0181453 0112088 0181543 5550014 7720201 5560652 5560356 971999 3020095 5560357 7630249 5560355 5560136 5560168 986299 970479 987119 986269 5560033 0112084 0112085 5093006 0111869 5569823 5569824 5560610 0112086 0112087 5560609 0071563 3044145 5560034 5560625 qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 4 2 1 1 1 3 2 2 1 14 14 2 2 1 1 1 2 1 1 1 2 1 1 5 1 1 2 1 TB 60 – 01-97 through 01-01 description Engine, Ford LRG-425 Engine, Ford LRG-425 gasoline Replacement oil filter Hydraulic pump - (see page 2-52 for parts breakdown) Motor mount, right hand Motor mount, left hand Engine adapter, Ford engine Exhaust bracket, lower Muffler Muffler, spark arrestor Exhaust pipe Exhaust flange, LRG Ford Exhaust gasket - (included with engine, item 1) Exhaust bracket, upper Exhaust clamp Reducer Capscrew metric M10-1.5 x 70mm long hex head Washer metric M10 lock Capscrew metric M10-1.5 x 25mm long hex head Switch, oil pressure Capscrew metric M8-1.25 x 25mm long hex head Flexible coupling Washer metric M8 lock Capscrew 1/2-13 self locking drilled head Washer 1/2 hard flat ASTM-F436 Washer 3/8 medium flat Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium lock Washer 5/16 medium flat Nut 3/8-16 self locking Hego sensor - (included with engine) Spacer, 3 inch Spacer, 4 inch Clamp wire harness, alternator Capscrew metric M8-1.25 x 105mm long hex head Capscrew metric M8-1.25 x 130mm long hex head Machine screw #10-24 x 1-1/4 inch long truss head Engine harness cover plate Connector bracket, 42 pin Machine screw #10-24 x 1/2 inch long truss head Jumper wire Terminal #8 stud insulated 22/18 wire Nut #10-24 self locking Capscrew metric M10-1.5 x 20mm long hex head 1 - 55 Air cleaner item part no 7630003 1 2 3 4 5 6 7 8040106 8040107 8040112 8040114 8040111 8040115 qty 1 1 1 1 1 1 1 1 description Air cleaner Housing - (not sold separately) Primary filter element Secondary filter element Cleaner cap baffle Clamp Dust cap Vacuator valve 1 2 6 3 5 4 7 AW7630003 1 - 56 TB 60 – 01-97 through 01-01 Exhaust and air cleaner, Deutz item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 part no qty description 1 2 1 1 4 2 1 1 1 1 1 1 1 1 4 4 4 Air cleaner - (see page 1-56 for parts breakdown) Air cleaner mounting band Air inlet tube Air inlet hood Spacer, air cleaner Elbow, 3 inch 90° rubber Air intake hose Air intake tube Air intake tube Pop rivet #AD44-ABS Exhaust pipe Exhaust clamp Clamp Filter condition indicator Capscrew 3/8-16 x 1-3/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking 7630003 7630005 0080879 7630004 0071510 7630016 0081053 0081052 0081639 5560659 0081640 5550007 5550050 7630140 970499 986299 5560033 4 3 17 16 15 7 2 11 10 5 1 2 13 8 13 13 6 9 13 6 13 14 13 12 AW0081638 TB 60 – 01-97 through 01-01 1 - 57 Exhaust and air cleaner, Ford item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 - 58 part no 7630003 7630689 8140006 7630004 7630005 0071510 0071510 0080679 0082123 0180988 0111959 7630016 7630197 5550050 5550040 0082694 7630140 5010001 5010020 5090030 5093006 5090024 5560658 970509 5560357 986299 5560033 5090027 5090302 5560609 5560034 qty 1 1 1 1 2 4 2 1 1 1 1 1 2 2 4 1 1 1 1 1 1 1 3 4 2 8 4 1 1 4 4 description Air cleaner, Ford LRG-423 - (see page 1-56 for parts breakdown) Air cleaner, Ford LRG-425 Replacement primary filter element Air inlet hood Air cleaner mounting band - (Ford LRG-423 only) Spacer, air cleaner - (Ford LRG-423) Spacer, air cleaner - (Ford LRG-425) Air inlet tube Air cleaner elbow Tail pipe - (Ford LRG-423) Tail pipe - (Ford LRG-425) Elbow, 3 inch 90° rubber Elbow, 2 inch 90° rubber - (LRG-425 only) Clamp Clamp Tube elbow Filter condition indicator Emission control hose 11/32 inch diameter - (Ford LRG-423) Emission control hose 5/8 inch diameter - (Ford LRG-425) Vacuum fitting - (Ford LRG-423 0nly) Street elbow 1/8 NPT 90° brass - (Ford LRG-423 only) Vacuum fitting 1/8 NPT brass straight - (Ford LRG-423 only) Pop rivet #AD36-ABS Capscrew 3/8-16 x 2 inch long hex head grade 5 - (Ford LRG-423) Capscrew metric 8M-1.25 x 25mm long hex head - (Ford LRG-425) Washer 3/8 medium flat Nut 3/8-16 self locking Union elbow female 1/8 x 1/8 brass Tube clamp Machine screw #10-24 x 1/2 inch long truss head Nut #10-24 self locking TB 60 – 01-97 through 01-01 23 24 25 26 Section A-A 23 24 25 A A 7 2 19 20 21 2 19 20 21 Exhaust installation 5 4 18 4 5 8 18 22 8 17 10 10 9 16 6 9 3 1 1 12 6 SLIDE ITEM 1 TOWARD FRONT COWLING TO ALLOW REMOVAL OF AIR CLEANER ELEMENT 15 11 14 14 11 CARB. CARB Ford LRG-425 Ford LRG-423 AW0082695 DWG. 0082695 Exhaust and air cleaner Ford LRG-423 and LRG-425 Snorkel model TB 60 Page 1 - 59 31 13 13 22 30 44 43 42 37 D 38 35 20 46 D 10 29 8 27 28 9 46 20 35 SECTION C-C 34 2 1 18 17 16 13 12 12 13 33 32 5 FAR SIDE 3 11 4 NEAR SIDE 7 39 6 40 41 43 44 B 2 8 1 VIEW D-D 15 14 B DETAIL "F" "F" A C A C 23 24 25 17 18 21 36 45 22 35 19 26 16 17 18 SECTION A-A Page 1 - 60 Metal cowling Deutz engine Snorkel model TB 60 17 16 18 VIEW B-B AW0081655 Metal cowling, Deutz engine item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 part no 0080006 0080005 0080007 0081641 0080972 0080008 0080009 0081877 0080974 0081670 0081671 5560137 970259 986269 007414928 5510003 0110483 0070539 5560609 5560034 0070549 0070441 970849 984149 987139 970029 5560004 970949 5560086 970479 987119 984109 0080010 5560086 5560649 0110482 987099 0070295 0070554 0070555 0070548 986019 986359 5560135 976689 0081117 0073158 5560654 970469 986299 5560033 984069 5560646 5569012 qty 1 1 2 1 1 1 1 1 1 1 1 6 6 6 1 1 1 4 24 45 4 4 20 24 20 10 15 4 14 4 4 4 2 2 5 1 4 1 1 1 1 24 4 4 8 1 3 3 4 7 7 10 5 10 TB 60 – 01-97 through 01-01 description Cowling door, rear left hand Cowling door, rear right hand Door post Cowling side, left hand Cowling side, right hand Cowling door, front right hand Cowling door, front left hand Front cowling, complete - (includes the following replacement parts) Front cowling Shroud, inner air intake Shroud, outer Speed nut 5/16-18 with captive nut Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium flat Lower controls door Replacement door latch Cover, cowling rear Door latch Machine screw #10-24 x 1/2 inch long truss head Nut #10-24 self locking Door striker Spacer, door striker Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5 Nut 1/2-13 hex Washer 1/2 medium lock Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Capscrew 1/2-13 x 2-1/2 inch long hex head grade 5 Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium lock Nut 3/8-16 hex Upper door post bracket Capscrew screw 1/4-20 x 1 inch long hex head with sems Machine screw #10-24 x 1 inch long truss head Spacer bar Washer 1/4 medium lock Cover, filter access Hinge, air cleaner access door Air cleaner access door Door spring Washer 1/4 medium flat Washer 1/2 medium flat Staple plate Machine screw #10-24 x 3/4 inch long flat head Cover Spacer Capscrew 3/8-16 x 5-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Nut 1/4-20 hex Capscrew 1/4-20 x 3/4 inch long truss head Bumper - (not shown) 1 - 61 Metal cowling, Ford engine item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 1 - 62 part no 0080006 0080005 0080007 0080971 0080972 0080008 0080009 0080973 0080974 0080626 5560137 970259 986269 007414928 5510003 0110483 0070539 5560609 5560034 0070549 0070441 970849 984149 987139 970029 5560004 970949 5560086 970479 987119 984109 0080010 5560086 5560649 0110482 987099 0070295 0070554 0070555 0070548 986019 986359 5560135 976689 0081357 0073481 5560654 970469 986299 5560033 984069 5560646 5569012 qty 1 1 2 1 1 1 1 1 1 1 6 6 6 1 1 1 4 12 26 4 4 20 24 20 10 14 4 14 4 4 4 2 2 5 1 4 1 1 1 1 24 4 4 8 1 1 3 7 7 7 10 5 10 description Cowling door, rear left hand Cowling door, rear right hand Door post Cowling side, left hand Cowling side, right hand Cowling door, front right hand Cowling door, front left hand Front cowling, complete - (includes the following replacement parts) Front cowling Shroud Speed nut 5/16-18 with captive nut Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium flat Lower controls door Replacement door latch Cover, cowling rear Door latch Machine screw #10-24 x 1/2 inch long truss head Nut #10-24 self locking Door striker Spacer, door striker Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5 Nut 1/2-13 hex Washer 1/2 medium lock Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Capscrew 1/2-13 x 2-1/2 inch long hex head grade 5 Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium lock Nut 3/8-16 hex Upper door post bracket Machine screw 1/4-20 x 1 inch long hex head with sems Machine screw #10-24 x 1 inch long truss head Spacer bar Washer 1/4 medium lock Cover, filter access Hinge, air cleaner access door Air cleaner access door Door spring Washer 1/4 medium flat Washer 1/2 medium flat Staple plate Machine screw #10-24 x 3/4 inch long flat head Cover Access door Capscrew 3/8-16 x 5-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Nut 1/4-20 hex Capscrew 1/4-20 x 3/4 inch long truss head Bumper - (not shown) TB 60 – 01-97 through 01-01 13 37 10 44 43 42 31 38 39 22 30 13 D D 35 20 46 29 41 13 46 20 35 8 27 9 28 SECTION C-C 2 34 1 12 13 17 16 40 18 17 16 26 13 12 33 32 11 6 7 3 5 NEAR SIDE 4 FAR SIDE 14 15 B DETAIL "F" 2 8 1 VIEW D-D B 45 22 35 "F" C A A 23 24 25 C 26 19 20 SECTION A-A 16 17 18 17 16 18 36 21 18 17 VIEW B-B AW0081934 Metal cowling Ford engine Snorkel model TB 60 Page 1 - 63 50 16 41 38 39 40 9 2 42 6 17 19 26 27 28 CONTROL BOX RECESS SEE DETAIL "A" 8 27 28 34 38 39 40 18 26 27 28 17 18 26 27 28 27 28 47 13 11 20 37 21 DETAIL "A" VIEW LOOKING DOWN 31 33 4 26 27 28 10 GROUND CONTROL PANEL AND HINGE 12 TURNTABLE SIDE RAIL DOOR HINGE VIEW C-C 24 27 28 51 5 17 27 28 47 35 7 4 46 44 17 18 26 27 28 23 DOOR GUSSET 17 19 26 27 29 36 43 44 45 24 9 50 19 26 27 28 46 44 14 DETAIL "B" 50 50 22 15 9 C C 3 49 27 28 47 25 9 Page 1 - 64 Plastic cowling Deutz Snorkel model TB 60 DWG. 0082368 26 27 28 AW0082368 Plastic cowling, Deutz engine item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 part no 0073481 0074149 0081670 0081117 0082288 0082290 0082293 0082294 0082303 0082304 0082307 0082310 0082311 008231928 300808201 0083274 0162758 5569833 0082320 0082335 0082321 0082346 0082349 0110482 0110483 5510002 5560310 5560311 0082547 5560531 986299 5560033 970949 986359 987139 984149 970849 970469 0082546 0073158 5560034 970029 5560004 986019 5560649 5560086 970259 986269 5560137 5560031 970489 5560313 0081671 5560080 5560654 qty description 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 6 1 1 6 4 4 1 1 6 8 12 12 28 47 40 4 4 12 8 8 4 20 2 5 5 5 5 5 2 6 18 6 12 6 1 1 10 2 Cover, plastic cowling Lower controls door Shroud, cowling Access cover, cowling Cowling door, front left hand Cowling door, front right hand Cowling door, rear left hand Cowling door, rear right hand Door stop Cowling side, left front Cowling side, right front Rail, side left rear Rail, side right rear Front cowling - (includes following items) Installation drawing for front cowling Front cowling Front cowling support Speed nut 5/16-18 with captive nut Cover, turntable rear Mount box Gas spring Hinge half, left front Hinge half, right front Spacer bar Cover, lower controls Adjustable level latch Cap nut 3/8 inch shaft Ball stud Shim Carriage bolt 3/8-16 x 1-1/2 inch long Washer 3/8 medium flat Nut 3/8-16 self locking Capscrew 1/2-13 x 2-1/2 inch long hex head grade 5 Washer 1/2 medium flat Washer 1/2 medium lock Nut 1/2-13 hex Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Shim Spacer Nut #10-24 self locking Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Washer 1/4 medium flat Machine screw #10-24 x 1 inch long truss head Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium lock Speed nut 5/16-18 with captive nut Nut 5/16-18 self locking Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Trim lock, .063 inch rubber edge Shroud, outer air intake Bumper Capscrew 3/8-16 x 5-1/2 inch long hex head grade 5 TB 60 – 01-97 through 01-01 1 - 65 Plastic cowling, Cummins and Ford engine item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 1 - 66 part no 0073481 0074149 0080626 0081357 0082288 0082290 0082293 0082294 0082303 0082304 0082307 0082310 0082311 008231928 300808201 0083274 0162758 5569833 0082320 0082335 0082321 0082346 0082349 0110482 0110483 5510002 5560310 5560311 0082547 5560531 986299 5560033 970949 986359 987139 984149 970849 970469 5560080 5560609 5560034 970029 5560004 986019 5560649 5560086 970259 986269 5560137 5560031 970489 5560313 qty description 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 6 1 1 6 4 4 1 1 6 8 12 12 28 44 38 4 4 12 8 8 4 10 5 10 5 5 5 5 2 6 18 6 12 6 1 Cover, plastic cowling Lower controls door Shroud, cowling Access cover, cowling Cowling door, front left hand Cowling door, front right hand Cowling door, rear left hand Cowling door, rear right hand Door stop Cowling side, left front Cowling side, right front Rail, side left rear Rail, side right rear Front cowling - (includes following items) Installation drawing for front cowling Front cowling Front cowling support Speed nut 5/16-18 with captive nut Cover, turntable rear Mount box Gas spring Hinge half, left front Hinge half, right front Spacer bar Cover, lower controls Adjustable level latch Cap nut 3/8 inch shaft Ball stud Shim Carriage bolt 3/8-16 x 1-1/2 inch long Washer 3/8 medium flat Nut 3/8-16 self locking Capscrew 1/2-13 x 2-1/2 inch long hex head grade 5 Washer 1/2 medium flat Washer 1/2 medium lock Nut 1/2-13 hex Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Bumper Machine screw #10-24 x 1/2 inch long truss head Nut #10-24 self locking Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Washer 1/4 medium flat Machine screw #10-24 x 1 inch long truss head Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium lock Speed nut 5/16-18 with captive nut Nut 5/16-18 self locking Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Trim lock, .063 inch rubber edge TB 60 – 01-97 through 01-01 16 41 38 39 40 6 2 35 42 9 38 39 40 CONTROL BOX SEE DETAIL "A" 17 19 26 27 28 18 26 27 28 17 18 26 27 28 27 28 34 8 27 28 47 36 37 20 37 21 DETAIL "A" VIEW LOOKING DOWN 13 11 31 33 4 GROUND CONTROL PANEL AND HINGE 26 27 28 1 10 12 TURNTABLE SIDE RAIL VIEW C-C 31 32 33 5 7 27 28 35 47 DOOR HINGE 24 17 23 17 18 26 27 28 43 44 45 17 19 26 27 28 14 44 46 9 DOOR GUSSET 22 24 26 27 28 19 35 35 9 44 46 35 15 C DETAIL "B" C 3 29 30 31 32 27 28 47 25 9 26 27 28 DWG. 0082341 AW0082341 Plastic cowling Cummins and Ford Snorkel model TB 60 Page 1 - 67 Placards and decals item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 part no 0082952 0082953 0073298 0323896 0070420 560239 0323897 0074209 0323899 0070540 0070541 0070901 5560655 0071425 0071927 7030004 562386 0073491 0082176 0073224 0072277 5560080 970009 0072531 7030003 0070921 0073043 0073139 0074311 9980021 5569012 0150448 0073492 9980022 0074372 0073667 0074210 5560004 0073585 0190989 9980013 0181562 0083431 0083426 0080650 0071925 0071926 0151410 0074316 0112092 0072276 0072277 0111390 qty 1 1 2 5 1 4 1 1 1 1 3 3 1 8 1 1 2 1 1 2 1 2 4 2 1 1 2 1 1 5 2 8 1 1 1 1 2 1 2 2 1 2 1 1 4 4 1 1 3 1 1 2 2 2 description Complete placard and decals kit, TB 60 - (does not include upper control box placards) Platform decal kit, TB 60 - (does not include upper control box placards) Placard, danger foam filled tires Decal, danger electrical hazard Placard, emergency bleed down valve Decal, Snorkel brand logo Decal, danger you must not operate Placard, pre-start instructions Placard, platform capacity - (consult factory) Decal, danger electrical hazard Decal, yellow arrow Decal, blue arrow Placard, caution serial number Pop rivet #AD32-ABS Placard, platform identification Decal, hydraulic oil Decal, OmniQuip logo Literature compartment Decal, safe operation information Decal, TB 60 logo Decal, notice manual reorder Placard, lug nut torque Bumper Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Decal, danger electrical hazard Decal, lube recommendations Placard, 125 volts 15 amps Decal, operating manual enclosed Crankcase oil tag - (used for shipping only) Decal, danger cylinder failure - (1 per cylinder) Plug 3-1/2 inch diameter Rubber bumper Decal, attach fall restraint Decal, rotate while greasing Plug 4 inch diameter Placard, engine rpm Decal, inspect wire ropes Decal, danger electrical/tipping hazard Nut 1/4-20 self locking Decal, made in USA Decal, danger do not reach Cap Placard, ANSI standard Decal, lift/tie down Decal, tie down symbol Decal, lift Decal, gasoline fuel - (gasoline machine) Decal, diesel fuel - (diesel machine) Decal, danger rotating engine parts - (Ford only) Decal, caution governor damage - (Ford only) Decal, engine control module - (Ford only) Placard, lug nut torque - (4 x 2 machine) Placard, lug nut torque - (4 x 4 machine) Decal, 4 x 4 logo - (4 wheel drive machine) Parts list continued on next page TB 60 – 01-97 through 01-01 1 - 69 Placards and decals item 51 52 53 54 55 56 57 58 59 1 - 70 part no 0081441 0081377 0090493 0072203 0082160 0082164 0082203 0071793 0070421 qty 1 1 1 2 1 1 1 1 4 description Placard, caution liquid withdrawal - (dual fuel or LP fuel) Decal, LPS logo - (LP fuel only) Decal, dual fuel instructions - (dual fuel machine) Decal, towing instructions - (towing option) Decal, danger tow package - (towing option) Decal, danger do not ride - (towing option) Decal, danger crushing hazard - (towing option) Decal, hydraulic warm-up instructions - (hydraulic warm-up option) Placard, tire pressure - (flotation tire option, 1 per wheel) TB 60 – 01-97 through 01-01 Placards and decals 14 39 16 35 18 19 24 34 40 26 12 38 RECORD BOX 47 4 10 10 9 27 9 35 50 51 21 28 30 15 52 4 12 11 45 5 41 17 2 49 57 2 20 59 2 1 55 54 54 3 59 TB 60 – 01-97 through 01-01 AWA08065F-2 1 - 71 Placards and decals 23 8 56 31 4 TIP BOOM 6 7 12 13 36 58 46 53 LOWER CONTROL DOOR (SHOWN OPEN) 30 25 RADIATOR FORD ENGINE TOP VIEW OF GFCI OUTLET BOX 32 48 FRONT VIEW OF TURNTABLE FRONT COWLING DEUTZ ENGINE TOP VIEW 46 30 30 46 33 29 FRONT COWLING FORD ENGINE TOP VIEW FORD ENGINE SIDE VIEW 1 - 72 FRONT COWLING LH SIDE AWA08065F-3 TB 60 – 01-97 through 01-01 Placards and decals 44 44 43 43 STEER END DRIVE END STEER END SIDE VIEW 18 32 38 15 2 4 50 3 22 16 38 17 41 11 18 34 5 15 21 50 4 PLASTIC COWLING TB 60 – 01-97 through 01-01 2 42 AWA08065F-4 1 - 73 Gear hub, high torque item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1 - 74 part no 0081674 8010106 8010107 8010097 986299 8010069 8010157 8010175 7280022 8010151 8010173 8010031 8010032 8010029 8010030 8010186 8010013 8010027 8010109 8010028 8010108 8010143 8010149 8010168 8010080 8010169 8010075 8010145 8010150 qty 1 1 1 1 12 12 1 2 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 description Gear hub, high torque Secondary carrier Primary carrier Cover Washer 3/8 medium flat Capscrew hex head Ring gear Thrust washer Wheel bolt Spring Thrust washer Bearing cup Bearing cone Bearing cup Bearing cone Hub Coupling Oil seal Spindle Magnetic plug Sun gear Plunger O-ring Capscrew hex head Disengage cover Input shaft Thrust washer Retaining ring Retainer nut TB 60 – 01-97 through 01-01 Gear hub, high torque 10 8 9 12 6 13 11 5 4 14 3 20 27 17 23 24 21 16 22 25 18 26 29 15 7 28 1 19 2 AW0081674 TB 60 – 01-97 through 01-01 1 - 75 Swing drive, Auburn Gear item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 1 - 76 part no 0070047 8010232 8010260 8010227 8010226 8010235 8010221 8010225 8010224 8010236 8010222 8010229 8010261 8010262 8010219 8010263 8010238 8010264 8010223 8010265 8010247 8010248 8010266 8010217 8010267 8010220 8010231 8010230 8010237 8010233 8010218 8010268 8010269 8010270 8010271 8010239 8010240 qty 1 1 1 1 1 12 12 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 4 1 8 8 1 1 1 1 1 1 2 4 2 1 1 description Swing drive, Auburn Gear Output shaft Oil seal Bearing cone Bearing cup Capscrew, socket head Washer, flat Bearing cone Bearing cup Thrust washer Washer, lock Nut, lock Sealing compound Pipe plug Cover Gasket Adapter, spline Shipping plug Bearing, flange sleeve Brake Seal repair kit - Q series Seal repair kit - P series Washer, flat Thrust washer Bolt, hex head Washer, flat Gear, sun Gear, ring Carrier Hub Hub flange Pipe plug Pipe plug Bolt, hex head Pipe plug Piston kit - (not shown) Friction disc kit - (not shown) TB 60 – 01-97 through 01-01 Swing drive, Auburn Gear 31 - torque 60-70 ft lb 32 - torque 15-45 ft lb MUS T BE T FI LL ED PR SH P IP ED W ITH O U T ROP ER LE V E P EL LU TH BR TO IC AN OR T I TO S TA R T UP - UN I 30 - torque 4-8 ft lb 29 - torque 15-45 ft lb 16 17 13 - torque 35-45 ft lb 18 19 15 20 14 11 21 12 22 - torque 16-21 ft lb 23 10 8 25 77T 30T 24 16T 9 7 3920 26 570 563 6 3984 12 12 27 5 4 3 28 2 1 AWV00200 TB 60 – 01-97 through 01-01 1 - 77 Swing drive, Fairfield item part no qty description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 0070047 8060060 8060200 8060121 8060201 8060090 8060202 8060091 8060203 8060092 8060093 8060123 8060204 8060065 8060205 8200017 8200018 8200019 8200020 8060206 8060207 8060208 8060209 8060122 8060210 8060094 8060095 8060096 8060097 8060216 8060141 8060212 8060213 8060214 8060215 8060098 8060124 8060211 1 1 1 1 1 3 2 6 1 96 3 3 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 3 4 12 2 3 1 1 1 1 2 Swing drive, Fairfield Seal repair kit - (seal kit includes items 5, 18, 20, 23, 32 and 33) Input shaft Coupling Brake hub Planet shaft Thrust washer Washer, tanged thrust Carrier Needle bearing Thrust spacer Planet gear Ring gear Output shaft Housing Tapered bearing cup Tapered bearing cone Tapered bearing cup Tapered bearing cone Lip seal Dowel pin Special o-ring Adapter coupling Thrust washer External retaining ring External retaining ring External retaining ring Internal retaining ring Roll pin Capscrew 1/2-13 x 2-3/4 inch long socket head Bolt 5/16-18 x 2-1/4 inch long 12 point flange Pipe plug Magnetic pipe plug Washer, tanged lock Washer, tanged lock Bearing nut Input brake Drive screw A B C 8060112 8060113 8060114 1 1 1 Swing drive brake replacement parts kits: - (parts not shown) Lining kit Spring kit O-ring kit 1 - 78 TB 60 – 01-97 through 01-01 Swing drive, Fairfield 35 31 25 26 21 28 22 30 31 2 5 24 1 36 3 5 8 7 9 20 10 11 20 19 6 29 27 4 34 23 32 15 33 14 13 16 17 18 12 AWV00201 TB 60 – 01-97 through 01-01 1 - 79 Swing drive, Gear Products item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 1 - 80 part no 0070047 0072059 8070282 8070001 Kit item 8070142 8070143 8070317 8070116 Kit item 8070316 Kit item 8070125 8070318 8070133 8070186 8070140 8070315 8070198 8070002 8070319 8070147 8070129 Kit item Kit item Kit item 8070005 8070006 8070007 Kit item Kit item 8070205 8070141 8070004 8070003 970589 987119 8070320 7790005 qty 1 1 1 1 2 2 2 1 1 1 5 3 3 3 1 1 3 1 1 1 2 1 1 1 1 1 7 7 7 1 1 1 1 12 1 6 6 1 1 description Swing drive, Gear Products Seal repair kit - (seal kit includes items 2, 7, 9, 21, 22, 23, 27 and 28) Replacement air vent - (not shown) Output shaft Seal Bearing cone Bearing cup Base Bearing spacer Gasket Capscrew 7/16-14 x 1-1/4 inch long 12 point flange head O-ring Planetary shaft gear Set screw 5/16-28 x 5/8 inch long socket cup point Planetary gear Housing Thrust ring Planet carrier Washer Castle nut Snap ring Brake drive Cylinder plate Back-up ring O-ring Gasket, 1/64 inch thick Brake disc Friction disc Piston brake O-ring Back-up ring Cover Input gear Brake spring Back-up plate Capscrew 3/8-16 x 4-1/2 inch long hex head grade 5 Washer 3/8 medium lock Cotter pin 1/8 inch diameter x 1-1/2 inch long - (not shown) Motor gasket - (not shown) TB 60 – 01-97 through 01-01 Swing drive, Gear Products 33 18 31 30 29 28 34 27 23 26 25 24 22 21 23 20 19 18 32 14 17 16 13 15 12 3 4 11 10 7 9 8 6 3 5 4 2 1 AWV00202 TB 60 – 01-97 through 01-01 1 - 81 Swing drive, Perfection item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 1 - 82 part no 0070047 0074837 0074838 0074839 0074800 0074801 0074802 0074803 0074804 0074805 0074806 0074807 0074808 0074809 Kit item 0172054 0074836 0074811 0074812 0074813 0074814 Kit item 0074816 0172053 0071817 0074818 0074819 0074820 Kit item 0074822 0074823 0074824 0074825 0074826 0074827 Kit item Kit item 0074830 0074831 Kit item Kit item Kit item Kit item Kit item Kit item 0172050 qty 1 1 1 1 1 1 1 1 1 1 3 1 3 3 1 1 2 1 1 2 2 1 1 1 8 6 3 1 1 3 1 2 6 2 1 7 7 1 1 1 1 1 1 24 1 5 description Swing drive, Perfection Seal and shim repair kit #1 - (kit includes items 11, 18, 25 and 41) Brake repair kit - (kit includes items 32, 33 and 40) Seal and shim repair kit #2 - (kit includes items 11, 36, 37, 38 and 39) Housing Mounting flange Motor adapter Planetary carrier Input pinion Lock nut Spur gear Washer Washer idler Idler pin Hydraulic motor gasket - (not sold separately) Reducer bushing Brake gasket Hydraulic motor cover Lock washer Bearing cup Bearing cone O-ring - (not sold separately) Output shaft Pressure vent plug Bolt 3/8-16 x 1-1/4 Bolt 3/8-16 x 5-1/4 Dowel pin Eyebolt Oil seal - (not sold separately) Screw Bushing Nut, hex 1/2-13 Lock washer Bolt Housing brake Pressure disc (thin) - (not sold separately) Friction disc Pressure disc (thick) Piston O-ring - (not sold separately) O-ring plate - (not sold separately) O-ring - (not sold separately) O-ring plate - (not sold separately) Spring - (not sold separately) Oil seal - (not sold separately) Pipe plug TB 60 – 01-97 through 01-01 Swing drive, Perfection 24 41 30 5 11 14 22 3 29 13 40 38 39 31 35 36 37 42 20 34 33 32 10 13 1 7 6 15 9 26 8 4 18 2 23 17 21 16 25 19 TB 60 – 01-97 through 01-01 AWV00372 1 - 83 Swing drive, Tulsa Winch item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1 - 84 part no 0070047 8200059 8200051 8200052 8200060 8200061 8200062 8200055 8200064 8200057 8200066 8200053 8200039 8200054 8200069 8200070 8200096 8200071 8200072 8200073 8200074 8200075 8200076 8200077 8200078 8200079 8200080 8200081 8200082 qty 1 1 1 1 2 2 1 8 7 12 1 2 1 2 1 2 1 1 8 1 1 1 1 1 1 2 2 1 1 description Swing drive, Tulsa Winch Seal repair kit Output pinion shaft Oil seal Bearing cone Bearing cup Housing Stator plate Friction disc Brake spring Motor adapter Oil seal Gasket O-ring Brake housing Pipe plug Gear set Brake piston Capscrew Input gear Retaining ring Brake driver Retaining ring Cap plug Protector Washer Capscrew Pipe bushing - (not shown) Breather - (not shown) TB 60 – 01-97 through 01-01 Swing drive, Tulsa Winch 14 25 24 23 11 17 19 9 8 21 22 12 16 10 20 7 6 13 12 18 3 15 4 14 5 4 3 2 1 AWV00203 TB 60 – 01-97 through 01-01 1 - 85 Section 2. - Hydraulics TB 60 – 01-97 through 01-01 2-1 Chassis hydraulic equipment, 2 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2-2 part no 0081423 0081042 0081600 0081604 5080015 0080543 0400483 0080522 0070772 0070783 0070781 0110490 0080524 0070792 0070782 0020267 0040276 0070768 0020275 qty 1 1 1 1 4 4 1 1 3 2 1 1 1 1 1 2 1 1 1 description Drive valve, high torque - (see page 2-22 for parts breakdown) Motion control valve, drive - (see page 2-54 for parts breakdown) Drive sequence valve, right hand - (see page 2-45 for parts breakdown) Drive sequence valve, left hand - (see page 2-46 for parts breakdown) Last chance filter 3/4 inch hydraulic hose 3/4 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/4 inch hydraulic hose 3/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose TB 60 – 01-97 through 01-01 2 A 12 5 BRAKE PORT 13 M1 7 B V2 M2 5 BRAKE RELEASE V1 9 DRIVE 6 17 6 11 3 4 19 10 18 1 15 2 B A 6 5 14 C 16 F A D E 2 3 A 9 1 4 19 1 10 16 8 9 6 6 DRIVE BRAKE RELEASE 5 B 5 A AW0080551 DWG. 0080551 Chassis hydraulic equipment 2 wheel drive Snorkel model TB 60 Page 2 - 3 RH Front motor 2 9 46 9 A RH Rear motor B 21 32 25 33 9 Brake rel Brake M1 Drain V1 9 34 41 B V2 M2 17 17 A 21 25 Dr 36 27 22 23 35 D E 16 15 4 16 15 To steer cylinder { 43 Anti-cavitation valve 24 11 1 C'post M1 P 5 6 24 45 20 37 14 13 12 26 F D C A Selector valve 31 45 5 6 E 3 2 1 4 16 15 30 M2 2 B 19 3 44 M1 P M2 14 13 12 11 C A Base Rod Bulkhead fittings 39 21 Flow divider combiner valve 5 6 10 1 38 29 Bulkhead fittings 25 43 15 35 7 B F 29 16 34 B F D E 22 8 C A 28 36 30 17 9 9 Drain 32 B B 40 A A 9 18 9 17 Chassis hydraulic equipment 4 wheel drive Snorkel model TB 60 47 42 31 LH Rear motor LH Front motor Page 2 - 4 Dr Brake rel DWG. 0080886 AW0080886 Chassis hydraulic equipment, 4 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 part no 0081423 0081042 0081600 0081604 0080958 0081547 0080928 0080929 5080015 5036703 5036705 5034502 5037005 5074403 5034505 5074406 5034206 0080543 0400483 0080522 0070772 0070783 0070781 0110490 0080524 0070792 0070782 0020655 0080936 0080934 0080937 0080946 0080945 0080940 0072570 0080945 0080931 0080932 0020283 0080362 0080930 0080941 0080939 0020273 0070766 0070786 0040276 0070764 qty 1 1 1 1 2 2 1 1 8 1 2 2 2 2 4 4 4 1 1 1 3 2 1 2 4 1 1 1 2 2 2 2 2 1 2 2 2 2 1 1 1 1 1 2 1 2 1 1 TB 60 – 01-97 through 01-01 description Drive valve, high torque - (see page 2-22 for parts breakdown) Motion control valve, drive - (see page 2-54 for parts breakdown) Drive sequence valve, right hand - (see page 2-45 for parts breakdown) Drive sequence valve, left hand - (see page 2-46 for parts breakdown) Flow divider/combiner valve - (see page 2-50 for parts breakdown) Spacer, flow divider/combiner valve Selector valve, right hand - (see page 2-61 for parts breakdown) Selector valve, left hand - (see page 2-62 for parts breakdown) Last chance filter Swivel nut run tee Swivel nut run tee Bulkhead 90° elbow Swivel nut 90° elbow Bulkhead locknut Bulkhead straight thread 90° elbow Bulkhead locknut Union 90° elbow - (not used after 6-11-01) 3/4 inch hydraulic hose 3/4 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/4 inch hydraulic hose 3/4 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/4 inch hydraulic tube 3/4 inch hydraulic tube 3/4 inch hydraulic tube 3/4 inch hydraulic hose - (before 6-11-01) 3/4 inch hydraulic hose - (after 6-11-01) 3/4 inch hydraulic hose 1/4 inch hydraulic hose 3/4 inch hydraulic hose 3/4 inch hydraulic hose 3/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 3/4 inch hydraulic hose 3/4 inch hydraulic hose 3/4 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 2-5 Turntable hydraulic equipment item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 2-6 part no 0081874 0081873 0081980 0072940 0082055 0081982 0081981 5037003 5093014 5058824 5035403 5074401 5034501 5070005 0070927 0020273 0070789 0400497 0100277 0080359 0070765 0080362 0050137 0110199 0020372 0070926 0020283 0070911 0020280 0080843 0081992 qty 1 1 1 1 1 1 1 1 2 2 2 4 2 2 1 4 2 2 1 3 4 2 2 2 1 1 2 1 2 1 1 description Package valve, non-proportional - (see page 2-9 for parts breakdown) Valve, drive/lift/swing - (see page 2-12 for parts breakdown) Check valve - (see page 2-27 for parts breakdown) Emergency power unit - (see page 2-49 for parts breakdown) Accumulator - (see page 2-24 for parts breakdown) Dump valve - (see page 2-48 for parts breakdown) Range valve - (see page 2-58 for parts breakdown) Swivel nut 90° elbow Hose clamp Clamp Bulkhead run tee Bulkhead locknut Bulkhead straight thread 90° elbow Diagnostic nipple 1/2 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 3/4 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1 inch hydraulic hose 1/2 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1-1/2 inch suction hose 1 inch hydraulic hose TB 60 – 01-97 through 01-01 B B 1 5 7 Far side 6 Near side 9 5 3 8 20 VS 6 Master level cylinder 2 7 1 18 4 A B1 A1 A2 B2 A3 B3 B4 A4 20 20 21 19 B5 A5 Valve assembly LS P Drive Lift Swing Bulkhead angle 18 C2 C1 C2 C1 C2 C1 21 11 27 RT Range valve LT T1 NOT USED CW PLAT ROT CCW DN PLAT LEVEL UP Dump valve 26 29 23 A Accumulator C 21 B 27 21 Lift Swing Sense 10 31 Drain Out Bulkhead angle Pump In V1 V2 24 24 SV DV VP P 25 9 Check valve 4 6 EP 8 Hydraulic oil reservoir 2 7 3 5 1 17 C STEER B 29 EXT BOOM RET Drive T 12 C P1 28 A SENSE 22 Centerpost A Valve package assembly 23 22 17 Swing drive 15 Drain hose 16 View B-B 3 2 14 3 1 24 30 16 14 12 16 Lift cylinder P 10 Emergency power unit 12 16 13 13 AW0081872 4 View "C" View A-A Turntable hydraulic equipment DWG. 0081872 Snorkel model TB 60 Page 2 - 7 16 3 P1 12 11 21 21 T1 9 16B 10 6 9 16 7 16 7 10 17 2 2 1 VIew A-A RET 15 LEFT 19 Top view of ports A5 and B5 without solenoids UP 13 CCW 27 VS PLATFORM LEVEL PLATFORM ROTATE Sense STEER BOOM 15 14 13 T2 8 13 14 15 P2 22 14 EXT 20 RGHT 12 DWN 26 CW 12 19 5 21 A1 A5 A4 A2 A3 B1 B2 B3 B4 B5 160C 20 19 Page 2 - 8 Package valve non-proportional Snorkel model TB 60 DWG. 0081874 4 4 19 20 See view A-A 25 AW0081874 Package valve, non-proportional item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 part no 0081874 6010844 0181449 6010591 0180802 6010392 3040496 5065805 5065815 5065703 5065807 5075205 5036703 5037007 5037003 0082010 987109 970239 986269 5036903 5070005 5035303 5036905 5037005 5065705 qty 1 1 2 1 1 1 1 2 2 1 2 2 2 3 1 1 4 4 4 3 2 1 4 2 4 TB 60 – 01-97 through 01-01 description Package valve, non-proportional Control valve package, non-proportional - (see page 2-10 for parts breakdown) Valve mount angle Solenoid valve and coil Seal repair kit Replacement cartridge Replacement coil, 12 volt DC Long straight thread adapter Long straight thread adapter Straight thread adapter Long straight thread adapter Hex head plug Swivel nut run tee Swivel nut 90° elbow Swivel nut 90° elbow Decal set, non-proportional control valve Washer 5/16 medium lock Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium flat Swivel nut 45° elbow Diagnostic nipple Straight thread 90° elbow Swivel nut 45° elbow Swivel nut 90° elbow Straight thread adapter 2-9 Control valve package, non-proportional item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2 - 10 part no 6010844 6010694 6010697 3040551 6010697 3040551 6010696 3040551 6010696 3040551 6010700 6010553 6010699 6010698 6010537 6010707 8220094 6010703 565666 6010702 565666 6010701 6010551 6010704 6010537 6010705 565666 6010706 565666 6010591 0180802 6010392 3040496 qty 1 1 1 2 1 2 1 1 2 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 description Control valve package, non-proportional - Vickers Manifold body Extend control valve Replacement solenoid, 12 volt DC Steer control valve Replacement solenoid, 12 volt DC Cover plate - (not sold separately) Platform swing control valve Replacement solenoid, 12 volt DC Level control valve Replacement solenoid, 12 volt DC Pressure relief cartridge valve Seal repair kit Check valve cartridge 3-way inlet cartridge valve Seal repair kit Replacement cartridge Replacement solenoid, 12 volt DC Flow regulator cartridge valve Seal repair kit Flow control cartridge valve Seal repair kit 3-way pilot operated cartridge atmosphere vented Seal repair kit Shuttle valve cartridge Seal repair kit Check valve cartridge Seal repair kit Relief valve cartridge Seal repair kit Solenoid valve and coil Seal repair kit Replacement cartridge Replacement coil, 12 volt DC TB 60 – 01-97 through 01-01 Control valve package, non-proportional 14 16 15 15 7 C2-8-2 T1 P1 15 8 7 13 Steer Boom 9 Platform Swing 2 3 5 4 Platform Level 7 6 12 7 11 1 A1 10 B1 A5 A2 A3 B2 9 TB 60 – 01-97 through 01-01 A4 B3 B4 B5 8 AW6010844 2 - 11 Valve, drive/lift/swing item 1 2 3 4 5 6 7 8 9 10 11 2 - 12 part no 0081873 6010823 5075208 5037010 5037005 5037003 5065703 5065731 5065708 5065719 5035311 5065815 qty 1 1 2 1 4 1 1 2 2 1 1 2 description Valve, drive/lift/swing Control valve, drive/lift/swing - (see page 2-14 for parts breakdown) Hex head plug Swivel nut 90° elbow Swivel nut 90° elbow Swivel nut 90° elbow Straight thread adapter Straight thread adapter Straight thread adapter Straight thread adapter Straight thread 90° elbow Long straight thread adapter TB 60 – 01-97 through 01-01 Valve, drive/lift/swing 5 2 6 7 T T 11 4 T 7 LS P 10 P C2 C1 C2 C1 C2 C1 P LS 11 4 4 4 8 8 2 1 3 9 AW0081873 TB 60 – 01-97 through 01-01 2 - 13 Control valve, drive/lift /swing item 1 2 3 4 5 6 2 - 14 part no 6010823 0082072 6010849 8010272 8010273 6010850 8010272 8010273 6010851 8010272 8010273 6010852 8010272 8010273 6010853 8010272 8010273 6010653 qty description 1 1 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 6 Control valve, drive/lift/swing - Apitech Seal repair kit, valve section - (total of four (4) kits required to reseal complete valve) Inlet section Set screw Sealing nut with washer Drive control section Set screw Sealing nut with washer Boom lift control valve section Set screw Sealing nut with washer Swing control valve section Set screw Sealing nut with washer Outlet section Set screw Sealing nut with washer Solenoid cartridge, 12 volt DC - (black = 33 Hz Frequency) (includes solenoid, cartridge, o-ring and orifice disc - must be installed as a complete unit) TB 60 – 01-97 through 01-01 Control valve, drive/lift /swing 6 Inlet 1 Drive 2 Lift 3 Swing 4 Outlet 5 AW6010823 TB 60 – 01-97 through 01-01 2 - 15 Drive motor item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 2 - 16 part no qty 6030018 0071092 8220126 8220127 8220005 8220128 8220129 8220130 8220006 8220007 8220027 8220131 8220132 8220133 8220134 8220020 8220135 8220028 28220030 8220136 8220137 8220138 8220139 8220140 8220146 8220031 8220141 8220142 8220143 8220156 8220147 8220148 8220144 8220145 8220117 1 1 3 1 2 1 1 1 2 1 2 3 1 3 1 3 2 4 4 4 4 4 9 18 1 1 1 4 2 1 1 7 1 1 1 description Drive motor Seal repair kit - (kit includes items 10, 18, 19, 23 and 31) Woodruff key Drive pin Retaining ring Gear drive Spacer washer Retaining ring Thrust bearing race Thrust bearing Needle bearing Oil seal Rear end cap Tip seal roller Rotor Seal plate Abutment valve Needle bearing Step bearing O-ring Back-Up ring Dowel pin Capscrew Body seal roller Shaft seal Front end cap Displacement housing Retaining ring Gear pinion (std) S-shaft Gear cover Capscrew Retaining ring O-ring Front sealing cap TB 60 – 01-97 through 01-01 Drive motor 10 3 7 11 8 7 6 5 4 10 3 9 28 2 1 27 26 26 15 32 1 31 21 16 17 19 18 29 20 30 23 9 24 12 22 10 17 19 18 16 13 14 25 AWV00204 TB 60 – 01-97 through 01-01 2 - 17 Drive motor with brake item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 2 - 18 part no qty 6030040-79 0071092 8220149 8220126 8220127 8220005 8220128 8220129 8220130 8220006 8220007 8220027 Kit item 8220132 8220133 8220134 8220020 8220135 8220028 28220030 Kit item Kit item 8220138 8220139 8220140 Kit item 8220031 8220141 8220142 8220143 8220017 8220144 8220145 Kit item 8220155 8220038 Kit item 8220150 8220014 8220015 8220010 8220011 Kit item Kit item 8220025 8220153 Kit item Kit item 8220154 Kit item Kit item 1 1 1 3 1 2 1 1 1 2 1 2 3 1 3 1 3 2 4 4 4 4 4 9 18 1 1 1 4 2 1 1 1 1 1 1 1 1 5 4 1 7 7 1 8 1 1 1 8 1 2 description Drive motor with brake Seal repair kit, drive motor - (kit includes items 10, 18, 19, 23 and 31) Seal repair kit, drive motor brake - (kit includes items 39, 40, 43, 44, 46 and 47) Woodruff key Drive pin Retaining ring Gear drive Spacer washer Retaining ring Thrust bearing race Thrust bearing Needle bearing Oil seal - (not sold separately) Rear end cap Tip seal roller Rotor Seal plate Abutment valve Needle bearing Step bearing O-ring - (not sold separately) Back-Up ring - (not sold separately) Dowel pin Capscrew Body seal roller Shaft seal - (not sold separately) Front end cap Displacement housing Retaining ring Gear pinion (std) S-shaft for brake Retaining ring O-ring Front sealing cap - (not sold separately) Drive motor brake, 4 cubic inch - (complete brake, includes items 33 through 47) Brake replacement kit - (includes items 33, 40 and 45) Housing - (not sold separately) Spacer ring Friction disc Driver plate O-ring Brass washer Capscrew - (not sold separately) Adapter plate - (not sold separately) Die spring Pressure plate Back-up ring - (not sold separately) O-ring - (not sold separately) Capscrew O-ring - (not sold separately) Back-up ring - (not sold separately) TB 60 – 01-97 through 01-01 Drive motor with brake 10 3 7 11 8 7 6 5 4 10 3 9 28 2 1 27 26 26 15 30 1 29 21 16 17 19 18 20 23 9 24 10 12 22 19 16 13 14 18 17 38 35 39 36 35 25 42 41 37 40 32 Brake Assembly 45 33 47 46 44 34 TB 60 – 01-97 through 01-01 43 AWV00205 2 - 19 Hydraulic oil reservoir item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 2 - 20 part no 0181875 0081562 5090008 5080004 5090007 5080003 5080009 5080067 5080068 0080425 5033614 7734204 5033713 7721208 0110156 5560643 7714204 7734701 7740120 7734401 5080011 5033621 5037010 5025202 5037003 5075205 5065705 5035305 5035318 5065709 5036906 5035322 5065718 qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 description Hydraulic oil reservoir Hydraulic oil reservoir, 26 gallon capacity Replacement filler/breather cap Filter, sump strainer Liquid level gauge with thermometer Hydraulic oil filter, in-tank - (includes filter gauge, item 16) Replacement filter element Hydraulic oil return filter, remote spin-on - (used with plastic cowling) Replacement filter element Outlet adapter Male adapter Street tee, 1/2 inch NPT Male 90° elbow Reducer bushing, 1-1/2 inch NPT to 1 inch NPT Pressure manifold Capscrew 3/8-16 x 3-1/4 inch long hex head grade 5 Plug, 1/2 inch NPT square head Street 90° elbow, 1/8 inch NPT Nipple, 1/8 inch NPT x 2-1/2 inch long Pipe 45° elbow, 1/8 inch NPT Filter gauge - (included with filter, item 4) Male adapter Swivel nut 90° elbow Straight thread adapter, 37° swivel Swivel nut 90° elbow Hex head plug Straight thread adapter Straight thread 90° elbow Straight thread 90° elbow Straight thread adapter Swivel nut 45° elbow Straight thread 90° elbow Straight thread adapter TB 60 – 01-97 through 01-01 Hydraulic oil reservoir 15 14 13 16 11 17 18 9 19 22 20 26 25 24 2 10 21 7 9 6 5 8 4 3 21 1 27 23 28 Filler/breather cap 4 1 8 6 7 5 12 TB 60 – 01-97 through 01-01 2 AW0081875 2 - 21 Drive valve, high torque item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 part no 0081423 0080514 0081425 0081598 0081181 0081424 0080513 0080512 0080511 970549 5560031 5560033 986299 969999 5560004 986019 970349 986269 987119 qty 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 4 2 4 2 description Drive valve, high torque Bracket, drive valve Selector valve, 2 wheel drive - (see page 2-59 for parts breakdown) Selector valve, 4 wheel drive - (see page 2-60 for parts breakdown) Anti-cavitation valve - (see page 2-25 for parts breakdown) Flow divider valve - (see page 2-51 for parts breakdown) 3/4 inch hydraulic tube 3/4 inch hydraulic tube 3/4 inch hydraulic tube Capscrew 3/8-16 x 3 inch long hex head grade 5 Nut 5/16-18 self locking Nut 3/8-16 self locking Washer 3/8 medium flat Capscrew 1/4-20 x 2-1/4 inch long hex head grade 5 Nut 1/4-20 self locking Washer 1/4 medium flat Capscrew 5/16-18 x 2-3/4 inch long hex head grade 5 Washer 5/16 medium flat Washer 3/8 medium lock 14 13 12 3 5 1 17 11 10 8 2 1 V B C1 F D C2 C A E 2 4 9 15 16 6 7 AW0081423 2 - 22 TB 60 – 01-97 through 01-01 AC generator valve item part no qty 0152831 6010489 6010508 6010509 3040457 6018901 6010510 5065803 5037003 5035306 5035320 1 2 3 4 5 6 7 8 1 1 1 1 1 1 1 2 2 1 1 description AC generator valve AC generator valve - (includes items 2, 3 and 4 — valve is not preset) Cartridge valve with coil Replacement cartridge valve Replacement coil, 12 volt DC Flow control valve cartridge Shuttle valve cartridge Long straight thread adapter Swivel nut 90° elbow Straight thread 90° elbow Straight thread 90° elbow 1 5 6 S 8 VS P M 6 5 7 4 3 2 AW0152831 TB 60 – 01-97 through 01-01 2 - 23 Accumulator item 1 2 3 4 part no 0082055 6070005 5065711 5064002 6063905 qty 1 1 1 1 1 description Accumulator - (shipped charged) Accumulator - (shipped uncharged, charge to 300 psi with dry nitrogen before use) Straight thread adapter Tube end reducer Fitting nut 4 3 2 1 AW0082055 2 - 24 TB 60 – 01-97 through 01-01 Anti-cavitation valve item 1 2 3 4 5 6 7 8 9 10 part no qty description 1 1 1 1 1 2 1 1 1 2 1 1 Anti-cavitation valve Anti-cavitation valve - (includes items 2 and 3) Seal repair kit Relief valve cartridge - (factory preset, do not reset) Check valve cartridge Straight thread adapter Swivel nut branch tee Fitting nut Tube end reducer Swivel nut run tee Swivel nut 90° elbow Swivel nut 90° elbow 0081181 6010229 0110683 8230099 6010563 5065710 5036806 5063906 5064003 5036705 5037005 5037006 10 1 4 2 1 3 2 5 7 8 8 - used on 4 wheel drive only 9 6 AW0081181 TB 60 – 01-97 through 01-01 2 - 25 Centerpost and fittings item 1 part no qty description 2 3 4 5 6 7 8 9 0110465 0070991 0110466 0110467 5590003 Kit item Kit item Kit item Kit item 7714203 1 1 1 1 3 2 2 5 5 1 Centerpost - (includes items 2 through 8) Seal repair kit - (kit includes items 5, 6, 7 and 8) Centerpost Centerpost manifold Retaining ring Parbak seal - (not sold separately) O-ring - (not sold separately) Seal ring - (not sold separately) O-ring - (not sold separately) Hex head plug 10 11 12 13 14 15 16 17 18 5035308 5035316 5035318 5075205 5065707 5065714 5035305 5065705 5065728 2 1 1 3 2 2 2 1 1 Centerpost and manifold port fittings - (fittings not shown, ports marked on parts) Straight thread 90° elbow - (manifold ports no 2 and no 3) Straight thread 90° elbow - (manifold port no 1) Straight thread 90° elbow - (manifold port no 4) Hex head plug - (centerpost port no 7, manifold ports no 8 and no 9) Straight thread adapter - (centerpost ports no 5 and no 6) Straight thread adapter - (centerpost ports no 2 and no 3) Straight thread 90° elbow - (manifold ports no 5 and no 6) Straight thread adapter - (centerpost port no 4) Straight thread adapter - (centerpost port no 1) 2 4 5 18 13 6 15 17 4 1 2 15 3 7 7 8 6 5 14 14 3 Top view of centerpost 9 AWM00208 2 - 26 TB 60 – 01-97 through 01-01 Check valve item 1 2 3 4 5 6 7 8 9 part no qty 0081980 6010579 6010565 6010605 5035310 5036505 5037005 5065729 5036907 5035318 5075203 1 1 1 1 2 1 1 1 1 1 1 description Check valve Check valve - (includes cartridge, item 2) Check valve cartridge Seal repair kit Straight thread 90° elbow Straight thread branch tee Swivel nut 90° elbow Straight thread adapter Swivel nut 45° elbow Straight thread 90° elbow Hex head plug 7 3 8 6 1 VP SV DV P 3 EP T 9 5 2 4 AW0081980 TB 60 – 01-97 through 01-01 2 - 27 Cylinder, extension - GBI item part no 0080975 0080473 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 8070296 8070297 8070298 8070299 8070131 8070018 8070300 8070301 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 6010116 0071918 description Cylinder, extension - GBI Seal repair kit - (kit includes items 10 through 18) Tube - (not sold separately) Rod Retainer bearing Spacer Piston Nut Lock washer Capscrew Snap ring - (not sold separately) Nylon plug - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Teflon ring - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately) Cartridge holding valve - (factory preset, do not reset) Seal repair kit 12 15 14 6 13 5 10 7 16 1 17 4 11 3 18 19 8 2 19 9 AW0080975 2 - 28 TB 60 – 01-97 through 01-01 Cylinder, extension - Seabee item part no qty 0080975 0073286 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 1 1 1 1 1 1 1 3 1 1 1 1 1 2 1 1 1 2 1 8190126 8190103 8190098 8190127 8190128 8190129 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 6090037 6010116 0071918 description Cylinder, extension - Seabee Seal repair kit - (kit includes items 8 through 15) Case - (not sold separately) Rod Piston Head gland Piston ring nut Spacer Set screw Wiper - (not sold separately) U-cup - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Piston seal - (not sold separately) O-ring - (not sold separately) Cast iron piston ring Cartridge holding valve - (factory preset, do not reset) Seal repair kit 3 7 16 5 12 13 2 15 14 6 1 11 10 4 9 7 17 8 17 AWV00216 TB 60 – 01-97 through 01-01 2 - 29 Lift cylinder item 1 2 3 part no qty 0080053 0080061 0083473-99 5035305 5065707 1 1 1 1 2 2 description Lift cylinder Cylinder, lift - (see page 2-31 for GBI cylinder) Cylinder, lift - (see page 2-32 for Rosenboom cylinder Straight thread 90° elbow Straight thread adapter 3 1 AW0080053 2 - 30 TB 60 – 01-97 through 01-01 Cylinder, lift - GBI item part no qty 0080061 0080615 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8070247 8070295 8070220 8070217 2503628 8070030 8070012 8070014 8070218 8070017 8070015 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 6010115 0071845 6010116 0071918 description Cylinder, lift - GBI Seal repair kit - (kit includes items 13 through 23) Tube - (not sold separately) Rod Retainer Bearing Piston Bearing Bearing spacer Poppet Pipe plug Nut Spring Port plug Cotter pin - (not sold separately) O-ring - (not sold separately) Wiper - (not sold separately) Nylon plug - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) U-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Cast iron piston ring - (not sold separately) Quad seal - (not sold separately) Cartridge needle valve Seal repair kit Cartridge holding valve - (factory preset, do not reset) Seal repair kit 25 24 8 23 5 13 2 22 11 14 18 12 17 4 16 3 15 6 7 6 1 10 21 19 20 9 AWV00217 TB 60 – 01-97 through 01-01 2 - 31 Cylinder, lift - Rosenboom item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 part no qty 0083473-99 6091253 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 1 1 6091251 6091250 6091249 2503628 6091241 6091246 6091252 5075306 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 6010115 0071845 6091314 23 description Cylinder, lift - Rosenboom Seal repair kit - (kit includes items 10 through 21) Tube - (not sold separately) Rod Head gland cap Piston Bearing Poppet Spring Locking nut Hex plug Snap ring - (not sold separately) Capped T-seal - (not sold separately) Wearband - (not sold separately) Cast iron ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately) O-ring - (not sold separately) Deep Z-seal - (not sold separately) Rod wiper - (not sold separately) Cartridge needle valve Seal repair kit Counterbalance holding valve - (factory preset, do not reset) 3 5 10 8 11 12 13 6 7 9 16 15 18 4 14 19 20 21 5 22 5 23 1 17 2 AW0083473 2 - 32 TB 60 – 01-97 through 01-01 Cylinder, master level - GBI item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 part no 0070007 8070611 8070623 qty 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1 8070621 8070620 8070619 8070618 8070184 8070616 8070033 8070300 8070301 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item description Cylinder, master level - GBI Seal repair kit - (kit includes items 12 through 19) Rod Tube - (not sold separately) Retainer Bearing Piston Spacer Spacer Bushing Nut Lock washer Capscrew Cotter pin - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately) 15 14 12 16 5 4 3 13 2 1 8 7 19 11 6 8 TB 60 – 01-97 through 01-01 17 18 9 10 AWV00274 2 - 33 Cylinder, master level - Prince item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 part no 0070007 8160088 8160207 8160209 8160210 6091082 8160212 6091083 8160131 8160199 8160213 8160214 Kit item Kit item Kit item Kit item Kit item Kit item Kit item 8160219 qty 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 description Cylinder, master level - Prince Seal repair kit - (kit includes items 12 through 18) Piston rod Butt and tube - (not sold separately) Piston Gland Locknut Cotter pin Set screw Port plug DU bushing Spacer Spacer Wear ring - (not sold separately) Teflon seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) Rod and wiper cover 6 5 8 3 12 13 1 2 4 15 14 16 17 18 9 7 19 10 11 9 AWV00246 2 - 34 TB 60 – 01-97 through 01-01 Cylinder, master level - Rosenboom item part no 0070007 6091260 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 6091374 6091257 6091256 6091250 6091259 5569835 2502416 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item qty 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 description Cylinder, master level - Rosenboom Seal repair kit - (kit includes items 9 through 18) Tube - (not sold separately) Rod Head gland Piston Head gland cap Lock nut Set screw Bearing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Capped T-seal - (not sold separately) Deep Z-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately) 11 9 6 13 17 10 4 1 16 3 18 14 7 12 15 5 8 2 8 AWV00373 TB 60 – 01-97 through 01-01 2 - 35 Cylinder, master level - Seabee item part no 0070007 0072833 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 8190060 8190038 8190074 8190123 8190124 2502416 8190066 8190067 8190129 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item qty 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 2 1 description Cylinder, master level - Seabee Seal repair kit - (kit includes items 11 through 20) Case - (not sold separately) Rod Piston Head gland Piston nut Thrust plate Bearing Bearing spacer Bearing spacer Set screw Wiper - (not sold separately) U-cup - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Piston seal - (not sold separately) O-ring - (not sold separately) Piston ring - (not sold separately) Cotter pin - (not sold separately) 2 20 18 17 3 19 14 13 6 10 4 11 7 9 5 15 16 1 12 7 8 AWV00206 2 - 36 TB 60 – 01-97 through 01-01 Cylinder, slave level - GBI item part no 0071486 8070624 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 8070625 8070621 8070620 8070619 8070503 8070618 8070617 8070564 8070616 8070507 8070506 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item qty description 1 Cylinder, Slave level - GBI Seal repair kit - (kit includes items 13 through 21) Tube - (not sold separately) Rod Retainer Bearing Piston Nut Spacer Spacer Port plug Bushing Lock washer Capscrew O-ring - (not sold separately) Cotter pin - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately) Nylon plug - (not sold separately) 1 1 1 1 1 1 1 1 2 4 1 1 2 1 1 1 2 1 1 1 1 9 13 4 17 14 6 16 15 21 5 3 20 8 10 7 10 1 18 TB 60 – 01-97 through 01-01 2 19 11 12 AWV00288 2 - 37 Cylinder, slave level - Prince item part no 0071486 8160206 8160195 8160196 6091104 Kit item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 1 1 1 1 1 1 1 1 1 1 4 6 1 1 1 1 1 1 1 2 8160037 8160198 8160039 8160038 8160199 8160131 Kit item Kit item Kit item Kit item Kit item Kit item Kit item 28160205 5 10 qty description Cylinder, slave level - Prince Seal repair kit - (kit includes items 4 and 12 through 18) Piston rod Piston Locknut Cotter pin Butt and tube - (not sold separately) Gland Gland cap Nylon lock Set screw Bearing Plug Piston ring - (not sold separately) T-seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) Plug 12 4 13 3 14 1 11 6 15 16 17 18 7 8 9 2 AWV00248 2 - 38 TB 60 – 01-97 through 01-01 Cylinder, slave level - Rosenboom item part no qty 0074713 6091260 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 1 2 1 6091258 6091255 6091257 6091256 6091259 5569835 2502416 6010794 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 10 6 18 14 description Cylinder, slave level - Rosenboom Seal repair kit - (kit includes items 10 through 19) Cylinder tube - (not sold separately) Rod Head gland cap Head gland Piston Lock nut Set screw Bushing Cartridge holding valve - (factory preset, do not reset) External snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up ring - (not sold separately) T-seal - (not sold separately) Deep Z-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately) 14 13 4 12 5 19 7 3 16 8 8 1 11 TB 60 – 01-97 through 01-01 9 17 15 2 AWV00290 2 - 39 Cylinder, slave level - Seabee item part no 0071486 0072833 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 8190036 8190038 8190074 8190123 8190124 8190125 2502416 8190066 8190067 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 6010120 qty 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 2 2 1 1 description Cylinder, slave level - Seabee Seal repair kit - (kit includes items 11 through 20) Case - (not sold separately) Shaft Piston Head gland Piston nut Thrust plate Set screw Bearing Bearing spacer, rod end Bearing spacer, base end Wiper - (not sold separately) U-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Piston seal - (not sold separately) O-ring - (not sold separately) Piston ring - (not sold separately) Cotter pin - (not sold separately) Cartridge holding valve - (factory preset, do not reset) 14 13 21 19 18 17 5 3 6 4 7 2 11 8 10 20 1 15 16 12 8 9 21 AWV00208 2 - 40 TB 60 – 01-97 through 01-01 Cylinder, steering - GBI item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 part no 0070007 8070611 8070623 qty 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1 8070621 8070620 8070619 8070618 8070184 8070616 8070033 8070300 8070301 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item description Cylinder, steering - GBI Seal repair kit - (kit includes items 12 through 19) Rod Tube - (not sold separately) Retainer Bearing Piston Spacer Spacer Bushing Nut Lock washer Capscrew Cotter pin - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately) 15 14 12 16 5 4 3 13 2 1 8 7 19 11 6 8 TB 60 – 01-97 through 01-01 17 18 9 10 AWV00274 2 - 41 Cylinder, steering - Prince item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 part no 0070007 8160088 8160207 8160209 8160210 6091082 8160212 6091083 8160131 8160199 8160213 8160214 Kit item Kit item Kit item Kit item Kit item Kit item Kit item 8160219 qty 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 description Cylinder, steering - Prince Seal repair kit - (kit includes items 12 through 18) Piston rod Butt and tube - (not sold separately) Piston Gland Locknut Cotter pin Set screw Port plug DU bushing Spacer Spacer Wear ring - (not sold separately) Teflon seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) Rod and wiper cover 6 5 8 3 12 13 1 2 4 15 14 16 17 18 9 7 19 10 11 9 AWV00246 2 - 42 TB 60 – 01-97 through 01-01 Cylinder, steering - Rosenboom item part no 0070007 6091260 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 6091374 6091257 6091256 6091250 6091259 5569835 2502416 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item qty 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 description Cylinder, Steering - Rosenboom Seal repair kit - (kit includes items 9 through 18) Tube - (not sold separately) Rod Head gland Piston Head gland cap Lock nut Set screw Bearing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Capped T-seal - (not sold separately) Deep Z-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately) 11 9 6 13 17 10 4 1 16 3 18 14 7 12 15 5 8 2 8 AWV00373 TB 60 – 01-97 through 01-01 2 - 43 Cylinder, steering - Seabee item part no 0070007 0072833 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 8190060 8190038 8190074 8190123 8190124 2502416 8190066 8190067 8190129 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item qty 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 2 1 description Cylinder, steering - Seabee Seal repair kit - (kit includes items 11 through 20) Case - (not sold separately) Rod Piston Head gland Piston nut Thrust plate Bearing Bearing spacer Bearing spacer Set screw Wiper - (not sold separately) U-cup - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Piston seal - (not sold separately) O-ring - (not sold separately) Piston ring - (not sold separately) Cotter pin - (not sold separately) 2 20 18 17 3 19 14 13 6 10 4 11 7 9 5 15 16 1 12 7 8 AWV00206 2 - 44 TB 60 – 01-97 through 01-01 Drive sequence valve, right hand item 1 2 3 4 5 6 7 8 9 10 11 12 part no qty 0081600 6010613 6010614 6010624 6010615 6010269 5075208 5065703 5065714 5035308 5075203 5063908 5064007 5037005 5037003 1 1 1 1 2 2 2 1 1 1 1 2 2 1 1 description Drive sequence valve, right hand Dual sequence valve, Fluid Tech or Weco- (includes items 2 and 3) Valve body, Fluid Tech Valve body, Weco Cartridge sequence valve, Fluid Tech - (factory preset, do not reset) Cartridge sequence valve, Weco - (factory preset, do not reset) Hex head plug Straight thread adapter Straight thread adapter Straight thread 90° elbow Hex head plug Fitting nut Tube end reducer Swivel nut 90° elbow Swivel nut 90° elbow 11 12 5 7 9 10 9 6 10 M1 P M2 M1 P M2 3 3 1 P M2 M1 2 4 4 AW0081600 TB 60 – 01-97 through 01-01 2 - 45 Drive sequence valve, left hand item 1 2 3 4 5 6 7 8 9 10 11 part no qty 0081604 6010613 6010614 6010624 6010615 6010269 5075208 5065703 5065714 5035308 5063908 5064007 5037003 5037005 description 1 1 1 1 2 2 2 2 1 1 2 2 2 2 Drive sequence valve, left hand Dual sequence valve, Fluid Tech or Weco- (includes items 2 and 3) Valve body, Fluid Tech Valve body, Weco Cartridge sequence valve, Fluid Tech - (factory preset, do not reset) Cartridge sequence valve, Weco - (factory preset, do not reset) Hex head plug Straight thread adapter Straight thread adapter Straight thread 90° elbow Fitting nut Tube end reducer Swivel nut 90° elbow Swivel nut 90° elbow 11 10 5 7 9 8 6 P M1 M2 11 9 8 P M1 M2 3 3 10 5 1 P M2 M1 2 2 - 46 4 4 AW0081604 TB 60 – 01-97 through 01-01 Dual holding valve, platform rotation item 1 2 3 part no 6010628 6010794 0150563 6010640 qty 1 2 1 2 description Dual holding valve, platform rotation Cartridge holding valve - (factory preset, do not reset) Seal repair kit Flow control cartridge 2 2 V1 V2 C1 3 C2 3 1 AW6010628 TB 60 – 01-97 through 01-01 2 - 47 Dump valve item 1 2 3 4 5 6 part no 0081982 6010499 0073620 6010472 3040473 5065705 5037003 5035318 qty description 1 1 1 1 1 2 2 1 Dump valve Dump valve - (includes items 2 and 3) Seal repair kit Cartridge - (factory preset, do not reset) Cartridge solenoid, 10 volt DC Straight thread adapter Swivel nut 90° elbow Straight thread 90° elbow 3 2 4 5 6 A B C 5 4 1 AW0081982 2 - 48 TB 60 – 01-97 through 01-01 Emergency power unit item 1 2 3 4 part no 0072940 6020058 5037006 5035305 5065709 qty 1 1 1 1 1 description Emergency power unit Emergency power motor/pump Swivel nut 90° elbow Straight thread 90° elbow Straight thread adapter 3 P (OUT) (IN) T 4 1 2 TB 60 – 01-97 through 01-01 AW0072940 2 - 49 Flow divider/combiner valve item 1 2 3 4 part no 0080958 6010437 5065731 5036708 5037008 qty 1 1 3 1 1 description Flow divider/combiner valve Flow divider/combiner valve Straight thread adapter Swivel nut run tee Swivel nut 90° elbow 2 1 2 2 3 4 AW0080958 2 - 50 TB 60 – 01-97 through 01-01 Flow divider valve item 1 2 part no 0081424 6010231 5065714 qty 1 1 3 description Flow divider valve Flow divider/combiner valve Straight thread adapter 2 2 C1 C2 V 1 2 TB 60 – 01-97 through 01-01 AW6010231 2 - 51 Hydraulic pump item 1 2 3 4 5 6 7 8 part no qty 0082138 0181525 6020065 8220119 8160100 8180021 8220120 6090057 8180023 5038005 5065718 5037010 5065710 5037006 5036503 5036906 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 description Hydraulic pump, Deutz and Ford LRG-423 engines - (includes items1 through 7) Hydraulic pump, Ford LRG-425 engines - (includes items 1 through 8) Hydraulic pump - (pump compensator is not preset) Seal repair kit - Vickers pump Seal repair kit - Parker pump Seal repair kit - Rexroth pump Replacement compensator - Vickers pump Replacement compensator - Parker pump Replacement compensator - Rexroth pump Beaded 90° elbow Straight thread adapter Swivel nut 90° elbow Straight thread adapter Swivel nut 90° elbow Straight thread branch tee Swivel nut 45° elbow - (used on Ford LRG-425 engine only) 7 8 5 6 IN OUT 3 1 2 2 - 52 4 AW0181525 TB 60 – 01-97 through 01-01 Hydraulic warm-up valve item 1 2 3 4 5 6 7 8 9 10 11 12 part no qty 0082053 6010499 0073620 6010472 3040473 6010083 5065705 5035318 5076301 0071805 5037003 970169 986019 5560004 1 1 1 1 1 1 2 1 1 1 1 2 2 2 description Hydraulic warm-up valve Warm-up valve - (includes items 2 and 3) Seal repair kit Cartridge - (factory preset, do not reset) Cartridge solenoid, 10 volt DC Shuttle valve Straight thread adapter Straight thread 90° elbow Union Mounting bracket Swivel nut 90° elbow Capscrew 1/4-20 x 2 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking 3 6 2 5 5 6 7 4 10 1 11 12 9 AW0082053 TB 60 – 01-97 through 01-01 2 - 53 Motion control valve, drive item part no 0081042 6010228 0110683 6010523 6010269 6010531 5065715 5035319 5037008 5065703 5036703 1 2 3 4 5 6 7 8 9 qty 1 1 1 2 2 1 2 2 2 1 2 description Motion control valve, drive Motion control valve, drive - (includes items 2, 3 and 4) Seal repair kit Counterbalance valve cartridge - (factory preset, do not reset) Sequence valve cartridge - (factory preset, do not reset) Shuttle valve cartridge Straight thread adapter Straight thread 90° elbow Swivel nut 90° elbow Straight thread adapter Swivel nut run tee 7 5 4 6 2 9 V1 M1 9 M2 V2 6 5 7 V2 M2 8 2 2 V2 V1 3 3 Brake 1 3 2 - 54 AW0081042 TB 60 – 01-97 through 01-01 Motion control valve, turntable swing item 1 2 3 4 part no 6010250 6010256 6010321 0150563 6010531 qty description 1 2 2 1 1 Motion control valve, turntable swing Counterbalance valve cartridge - (factory preset, do not reset) Cartridge relief valve - (factory preset, do not reset) Seal repair kit Shuttle valve 1 3 3 V1 4 2 V2 2 AW6010250 TB 60 – 01-97 through 01-01 2 - 55 Platform rotator, Helac item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 part no 0070570 0073223 0074709 8080119 8080114 8080115 8080099 8080100 8080116 Kit item 8080117 Kit item 8080118 Kit item Kit item Kit item Kit item Kit item Kit item qty 1 1 1 2 1 1 2 1 2 2 2 1 2 2 2 2 2 2 2 description Platform rotator, Helac Seal repair kit - (kit includes items 12 through 16) Bearing kit - (wear guides only, kit includes items 7, 9 and 11) End cap Housing, foot mounted Pinion Snap ring Relief valve Filler plug Wear guides Shaft bearing Wear guides Rack Wear guides Polypak seal O-ring Back-up O-ring Polypak seal 8 6 5 4 3 16 15 2 97 1 12 10 2 - 56 11 13 14 AWV00213 TB 60 – 01-97 through 01-01 Platform rotator, Parker item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 part no qty 0070570 0071275 8080018 8080016 8080015 8080040 8080060 8080039 0073281 8080041 8080061 8080038 8080062 8080064 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 1 1 2 2 2 2 1 1 8 8 1 2 2 1 2 2 2 2 2 2 2 2 1 description Platform rotator, Parker Seal repair kit - (kit includes items 13 through 21) Rack bolt End cap Piston Cylinder Rack Housing Tie rod Lock nut Pinion Pinion bushing Snap ring Relief valve O-ring - (not sold separately) Parbat seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Parbat seal - (not sold separately) Polypak seal - (not sold separately) O-ring - (not sold separately) Parbat seal - (not sold separately) O-ring - (not sold separately) 11 20 12 19 10 21 2 9 4 3 18 16 17 TOP 8 7 6 15 5 13 14 1 AWV00214 TB 60 – 01-97 through 01-01 2 - 57 Range valve item 1 2 3 4 5 6 part no 0081981 6010499 0073620 6010472 3040473 5065705 5035318 5036703 qty 1 1 1 1 1 2 1 1 description Range valve Range valve - (includes items 2 and 3) Seal repair kit Cartridge - (factory preset, do not reset) Cartridge solenoid, 10 volt DC Straight thread adapter Straight thread 90° elbow Swivel nut run tee 3 2 4 4 A B 6 C 5 1 AW0081981 2 - 58 TB 60 – 01-97 through 01-01 Selector valve, 2 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 part no 0081425 0080529 0081127 0080528 0081596 5036908 5037008 5065714 5065703 0081597 5064008 5035308 5063908 5037005 qty 1 1 1 1 2 1 2 3 1 2 1 1 1 3 description Selector valve, 2 wheel drive Selector valve - (includes item 2) Seal repair kit Valve end cap Special swivel nut run tee with side port Swivel nut 45° elbow Swivel nut 90° elbow Straight thread adapter Straight thread adapter Special swivel nut run tee with side port Tube end reducer Straight thread 90° elbow Fitting nut Swivel nut 90° elbow 4 3 12 6 1 F 2 B D C 7 A 5 E 10 6 3 9 11 8 12 12 5 8 AW0081425 TB 60 – 01-97 through 01-01 2 - 59 Selector valve, 4 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 part no 0081598 0080529 0081127 0080528 5036108 5036908 5037008 5065714 5036708 5064008 5035308 5063908 0081596 5037005 5036103 qty 1 1 1 1 1 1 2 3 4 1 1 1 1 1 1 description Selector valve, 4 wheel drive Selector valve - (includes item 2) Seal repair kit Valve end cap Straight thread run tee Swivel nut 45° elbow Swivel nut 90° elbow Straight thread adapter Swivel nut run tee Tube end reducer Straight thread 90° elbow Fitting nut Special swivel nut run tee with side port Swivel nut 90° elbow Straight thread run tee 6 5 4 12 6 11 1 9 B F 13 2 D C 7 3 E A 6 5 5 4 2 - 60 7 8 10 AW0081598 TB 60 – 01-97 through 01-01 Selector valve, right hand item 1 2 3 4 5 6 7 8 9 10 part no 0080928 0080529 0081127 0080528 5035308 5036908 5036108 5065714 5037008 5036708 5035303 0140500 qty 1 1 1 1 2 1 1 3 2 1 1 1 description Selector valve, right hand Selector valve - (includes item 2) Seal repair kit Valve end cap Straight thread 90° elbow Swivel nut 45° elbow Straight thread run tee Straight thread adapter Swivel nut 90° elbow Swivel nut run tee Straight thread 90° elbow Special swivel nut 90° elbow with side port 6 7 5 6 1 F 2 B D C E 9 A 3 4 6 8 3 9 7 AW0080928 TB 60 – 01-97 through 01-01 2 - 61 Selector valve, left hand item 1 2 3 4 5 6 7 8 9 10 11 12 part no 0080929 0080529 0081127 0080528 5035308 5036908 5036108 5037008 5065714 5036103 5037003 0140288 0081595 5037005 qty 1 1 1 1 2 1 1 2 3 1 1 1 1 1 description Selector valve, left hand Selector valve - (includes item 2) Seal repair kit Valve end cap Straight thread 90° elbow Swivel nut 45° elbow Straight thread run tee Swivel nut 90° elbow Straight thread adapter Straight thread run tee Swivel nut 90° elbow Special swivel nut 90° elbow with side port Special swivel nut run tee with side port Swivel nut 90° elbow 7 6 10 6 7 5 1 F 2 B D C E 9 A 8 7 4 3 13 11 AW0080929 2 - 62 TB 60 – 01-97 through 01-01 Section 3. - Electrical TB 60 – 01-97 through 01-01 3-1 Turntable electrical, Cummins 3.3 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 part no qty 0081998 0083530 3050002 3020049 3050008 3050004 0181503 0073051 3020040 480652 0083508 0081846 3040534 5560666 20082046 5093008 5093002 5093024 3040506 0073089 3040469 3040047 0150545 0071568 3044146 3040082 0130115 0080483 0080484 0080482 3030122 3040268 0070705 3044161 0090319 3044162 3040270 3040269 974289 984009 986159 987349 987109 5560034 974659 974709 986009 5560703 970029 987099 5560004 986019 970049 970009 970029 1 1 2 1 2 4 1 1 1 1 1 1 1 2 1 2 2 4 1 1 1 2 1 1 2 4 1 1 1 1 1 3 1 1 1 1 1 1 2 4 4 4 1 6 4 2 2 1 4 9 12 12 7 3 1 description Wiring box - (see page 3-36 for parts breakdown) Lower controls - (see page 3-26 for parts breakdown) Battery, 12 volt DC - 550 CCA Switch, battery disconnect Battery hold down Battery hold down bolt Bracket, tilt alarm Bracket, battery disconnect switch Tilt alarm sensor 5° Siren, tilt alarm Wire harness, Cummins 3.3 engine Wire harness, turntable PWM module Machine screw #6-32 x 1/2 inch long truss head Actuator module - (included with engine) Clamp Clamp Clamp Solenoid, 12 volt DC Placard, battery disconnect switch Relay, 12 volt DC Terminal .250 tab female slip-on fully insulated 22/18 wire Jumper wire Jumper wire Terminal #10 ring tongue insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 16/14 wire Jumper wire Jumper wire Jumper wire Jumper wire EPS anti-restart module Insulator boot Jumper wire Terminal #10 stud insulated 16/14 wire Jumper wire Terminal 1/4 ring tongue insulated 16/14 wire Insulator boot Insulator boot Machine screw #6-32 x 1-1/4 inch long round head Nut #6-32 hex Washer #6 medium flat Washer #6 medium lock Washer 5/16 medium lock Nut #10-24 self locking Machine screw #10-24 x 1/2 inch long round head Machine screw #10-24 x 1 inch long round head Washer #10 medium flat Washer #10 star tooth lock Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Nut 1/4-20 self locking Washer 1/4 medium flat Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Parts list continued on next page TB 60 – 01-97 through 01-01 3-3 Turntable electrical, Cummins 3.3 item 56 57 58 59 60 61 62 3-4 part no 970489 5560033 970469 987119 986299 970239 987109 qty description 2 2 2 2 2 1 1 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Nut 3/8-16 self locking Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock TB 60 – 01-97 through 01-01 42 41 40 39 13 54 52 50 53 52 51 18 16 16 11 B B 53 52 5118 51 50 49 42 41 40 14 17 50 52 54 55 52 51 2 1 31 15 16 16 VIEW C-C 44 45 10 9 17 18 7 56 57 4 51 44 52 46 53 47 48 18 VIEW A-A 20 8 60 59 58 51 52 53 VIEW B-B A 3 19 50 C 54 C 7 56 57 50 52 54 21 6 43 61 62 5 A AW0083509-1 Turntable electrical Cummins 3.3, sheet 1 Snorkel model TB 60 Page 3 - 5 WIRING BOX MEDIUM THROTTLE 9 + 87 A 3C B 86 85 87a 86 30 87a 85 G 30 S 56 11 14 15 15 15 FRONT RHEOSTAT 86 87a 55 16A 21B 21B 21C 21C 21C 160C TILT 31 31 22A 22B 22B 22C 22C 22C 23 23 23 24 24 24 28B 28A 87a 25 27 27 26 26 26 6 6A 5C 6 85 174 PLATFORM LEVEL 6 5C 12 EMER. STOP 1B 13 EMER. POWER PLATFORM ROTATE 2 28A 4A 1 1 1B 1B GROUND OPERATION 1A 6 START BAT 31 30 IGN ST 1A 172 28 74 73 T/T SWING 28A 70 73 BOOM EXTEND BOOM ELEVATION SELECTOR SWITCH 6A 28 87 86 27 22B 4 173 175 160A 25 22B 164 160 160A 4A REAR RHEOSTAT 16A 164 21B/A 21B 16 85 30 21A 1D 24 20 20 167 16A 1D 160A 19 34 38 87 19 BLACK 5C 18 3 5 17 18 3 1 17 AUX. 15 14 27 14 WHITE RED 23 13 14 12 13 26 12 13 I 126 12 - 87 3C 8 TEMPERATURE GAUGE AMMETER TACH 7 22 22 8D 6 164B 5 3 4 GROUND CONTROL PANEL 164 3 SENS 2 57 1 HIGH THROTTLE 1A 5B ENGINE ALARM 125 160 TIE BACK 170 21C 22C ENGINE SPEED 67A 55A LIFT/SWING CIRCUIT BREAKER 4 5 4A 34 16B 167 126 TIE BACK 4 164B 5 4A 16 34 16B 167 126 77A 78 TURNTABLE WIRE 77B 12 11 ENGINE WIRE 11 ENGINE WIRE ADDCO ACTUATOR MODULE GRAY BLACK ACTUATOR (ON ENGINE) AW0083509-2 Page 3 - 6 Turntable electrical Cummins 3.3, sheet 2 Snorkel model TB 60 30 BATTERY CUMMINS ENGINE BATTERY 28 STARTER 57 34 5A NON-PROPORTIONAL PACKAGE VALVE B-POST 56 B+ TACH IG 29 RANGE VALVE 56 PRESSURE SWITCH TACH 164B ALTERNATOR 38 37 28B 3C NC 14 BOOM 15 20 STEER 19 21C NOT USED 22C 26 PLAT ROT 27 12 PLAT LEVEL 29 FUEL INJ. PUMP SOLENOID 29 33 16B 160C 3 BATTERY DISCONNECT SWITCH DUMP VALVE 8D ENG TEMP SENSOR 56 SENS TACH 24 74 164B 13 EMER SOL PWM MODULE 32 32 TILT ALARM SIREN 35 START RELAY 5A 23 36 6A 87 86 BLUE RED 26 EMERGENCY POWER UNIT 30 174 21 173 172 17 18 5B 67A 3 3 22B 21B/A 3 3 23 24 3 3 1D RED 73 WHT TILT ALARM 26 3 PROPORTIONAL PACKAGE VALVE 11 ENGINE WIRE 3 GRAY 23 32 3 YELLOW 175 85 3 PURPLE 87a BLK BLACK 25 BLACK 27 12 TURNTABLE WIRE AW0083509-3 Turntable electrical Cummins 3.3, sheet 3 Snorkel model TB 60 Page 3 - 7 Turntable electrical, Deutz F4L-1011F item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 part no qty 0081998 0082032 0083397 3020005 3020049 3050008 3050004 0181503 0073051 3020040 480652 0081859 0083395 0081846 3040534 0082029 20082046 5093008 5093004 5093000 3040506 0073089 5560666 5093002 3030117 3030122 3072118 3070039 3044146 3040082 0151920 0080483 0080484 0080482 0151372 0151370 0070705 0070724 0090319 3044162 3040270 3040269 974289 984009 986159 987349 7630230 5560034 974659 974709 986009 5560654 970029 987099 1 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 2 1 1 1 1 1 1 4 1 1 4 1 1 1 1 1 1 1 1 1 2 4 4 4 3 4 2 2 2 1 4 10 description Wiring box - (see page 3-36 for parts breakdown) Lower controls - (prior to 11-09-1999, see page 3-28 for parts breakdown) Lower controls - (after 11-09-1999, see page 3-31 for parts breakdown) Battery, 12 volt DC - 550 CCA Switch, battery disconnect Battery hold down Battery hold down bolt Bracket, tilt alarm Bracket, battery disconnect switch Tilt alarm sensor 5° Siren, tilt alarm Wire harness, Deutz engine - (before 11-08-99) Wire harness, Deutz engine - (after 11-08-99) Wire harness, turntable PWM module Mount plate, actuator module - (before 3-20-00) Actuator module Clamp Clamp Clamp Relay, 12 volt DC Placard, battery disconnect switch Machine screw #6-32 x 1/2 inch long truss head Clamp Engine protection module - (11-09-99 to 6-19-00) EPS anti-restart module - (after 6-19-00) Temperature sensor - (11-08-99 to 6-19-00) Temperature sensor - (after 6-19-00) Terminal #10 stud insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 16/14 wire Alternator connection wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Terminal 1/4 stud insulated 16/14 wire Insulator boot Insulator boot Machine screw #6-32 x 1-1/4 inch long round head Nut #6-32 hex Washer #6 medium flat Washer #6 medium lock Sandwich mount - (after 3-20-00) Nut #10-24 self locking Machine screw #10-24 x 1/2 inch long round head Machine screw #10-24 x 1 inch long round head Washer #10 medium flat Washer #10 star tooth lock Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Parts list continued on next page TB 60 – 01-97 through 01-01 3-9 Turntable electrical, Deutz F4L-1011F item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 3 - 10 part no 986019 5560004 970049 970009 970029 972489 5560033 970469 987119 986299 970239 986269 987109 0082006 0074579 0181026 3044161 3040268 3040452 5093002 qty description 10 17 9 6 1 2 2 2 2 2 1 2 1 1 1 1 1 3 2 1 Washer 1/4 medium flat Nut 1/4-20 self locking Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Nut 3/8-16 self locking Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium flat Washer 5/16 medium lock Alternator wire - (prior to 11-09-1999) Alternator wire - (after 11-09-1999) Diode wire Terminal #10 stud insulated 16/14 wire Insulator boot Insulator boot Clamp TB 60 – 01-97 through 01-01 17 18 42 41 40 39 13 52 50 54 16 18 52 51 53 51 52 55 11 17 B 53 51 52 B VIEW B-B 2 49 50 51 52 51 53 17 54 52 50 40 21 41 42 1 23 52 51 53 22 110 volt ground 16 15 VIEW C-C 16 14 10 9 44 45 43 51 7 8 57 56 58 59 60 53 52 51 46 47 48 44 3 20 A VIEW A-A 19 4 19 C 7 C 56 57 52 50 54 63 62 61 6 5 A AW0082009-1 DWG. 0082009-1 Turntable electrical Deutz F4L-1011F - sheet 1 Snorkel model TB 60 Page 3 - 11 WIRING BOX HIGH THROTTLE MEDIUM THROTTLE ANTI-RESTART B 7 8 9 GROUND CONTROL PANEL ENGINE TEMPERATURE AMMETER + 6 3 3 17 17 18 18 16 19 19 16A 20 20 56 57 30 87A 3 BLACK 1D FRONT RHEOSTAT 66 38 1D 16A 21C 30 160A 27 26 26 26 6 6A 5C 6 174 160A 25 31 27 31 PLATFORM LEVEL 22A 6A 2 EMER POWER 22B 22B 22C 22C 22C 23 23 23 24 24 24 28A 1 1 4A 1B 1B 6 1A 1A BAT IGN ST 28A 30 START 87A 86 87 85 13 PLATFORM ROTATE 31 70 73 T/T SWING 74 73 1B GROUND OPERATION 25 28 12 172 22B 28A EMER STOP 6 5C 160A 28 SELECTOR SWITCH 175 TILT 28B BOOM EXTEND BOOM ELEVATION 24 21B 21C 27 22B 4 173 5 21B 21C 164 160 160C 21B 4A REAR RHEOSTAT 1 21B/A 164 87A 21A 86 87 85 55 16A 15 15 BLACK 3 27 14 15 B 23 14 15 22 S 14 14 22 AUX 8D 13 126 12 13 NC 167 12 13 5C 12 86 87 85 WHITE RED 1A 11 30 87A 85 86 87 3C 5B NO 164 52 G 26 4 1 MAGNETIC SWITCH 3C A 125 TIE BACK 160 LIFT/SWING CIRCUIT BREAKER ENGINE SPEED 21C 67A 22C 170 12 Used on machines manufactured prior to 11-09-1999 Page 3 - 12 Turntable electrical Deutz F4L-1011F - sheet 2 Snorkel model TB 60 DWG. 0082009-2 164B 4 4A 5 16 34 16B 167 126 77A 78 TURNTABLE WIRE ASSEMBLY 77B 55A 4 4A 5 34 16B 126 167 TIE BACK 11 ENGINE WIRE ASSEMBLY (DEUTZ) 11 ADDCO ACTUATOR MODULE GRAY BLACK ENGINE WIRE ASSEMBLY (DEUTZ) ACTUATOR (ON ENGINE) AW0082009-2 WIRING BOX HIGH THROTTLE MEDIUM THROTTLE GROUND CONTROL PANEL ENGINE TEMPERATURE AMMETER + 16A 57 56 1A 30 87A 167 16A 21C 21C 27 27 27 160A 26 26 26 6 6A 5C 6 25 31 173 174 160A 31 PLATFORM LEVEL 5C 6A 2 EMER POWER 22B 22B 22C 22C 22C 23 23 23 24 24 24 28A 1 1 4A 1B 1B 6 1A 1A 30 START BAT IGN ST 87A 86 87 85 13 PLATFORM ROTATE 31 28A 70 73 T/T SWING 74 73 1B GROUND OPERATION 25 28 12 172 22B 28A EMER STOP 6 160A 22A 28 BOOM EXTEND BOOM ELEVATION SELECTOR SWITCH 175 TILT 28B 22B 4 24 21B 21C 164 5 21B 164 160 160C 21B 4A REAR RHEOSTAT 1 21B/A 30 21A 86 87 20 85 20 87A 55 16A 15 19 1D 27 19 1D 23 16 3C 18 FRONT RHEOSTAT 66 TACH 17 18 38 14 17 BLACK 26 15 3 8D 15 3 164B 14 15 22 126 14 14 22 AUX 3 13 I SENS 12 13 G 5C 12 13 - S WHITE RED 12 86 87 85 85 11 30 87A 6 3 86 87 52 3C 5B 4 1 164 A ANTI-RESTART B 7 8 9 125 TIE BACK 160 LIFT/SWING CIRCUIT BREAKER ENGINE SPEED 21C 67A 22C 170 4 164B 4 4A 5 16 34 16B 167 126 77A 77B 78 11 ADDCO ACTUATOR MODULE 55A 4A 5 34 16B 167 126 TIE BACK ENGINE WIRE ASSEMBLY (DEUTZ) AW0082009-3 TURNTABLE WIRE ASSEMBLY 12 11 ENGINE WIRE ASSEMBLY (DEUTZ) GRAY BLACK ACTUATOR (ON ENGINE) Used on machines manufactured after 11-09-1999 DWG. 0082009-3 Turntable electrical Deutz F4L-1011F - sheet 3 Snorkel model TB 60 Page 3 - 13 30 BATTERY 28 DEUTZ ENGINE BATTERY STARTER 57 34 5A 56 W TACH D+ 164B 3C 3C 38 64 56 164B 56 20 STEER 15 19 21C NOT USED 22C 26 PLAT ROT 27 12 PLAT LEVEL 13 TIE BACK DUMP VALVE TIE BACK 164B 65 31 BOOM TIE BACK BATTERY DISCONNECT SWITCH 68 14 8D 55A PWM MODULE 16B 28B RUN SOLENOID 29 29 33 RANGE VALVE 160C ALTERNATOR 29 37 B+ NON-PROPORTIONAL PACKAGE VALVE PRESSURE SWITCH 74 67 TILT ALARM SIREN START/EMER POWER RELAYS 36 5A 23 25 PURPLE YELLOW GRAY BLUE RED 6A 68 34 26 32 67 BLACK BLACK BLACK 5B 175 173 172 67A 1D 17 18 174 3 3 22B 21B/A 3 3 23 24 3 3 73 RED WHT TILT ALARM 26 35 PROPORTIONAL PACKAGE VALVE EMERGENCY POWER UNIT 67 11 12 64 TURNTABLE WIRE ASSEMBLY ENG TEMP SENSOR ENGINE WIRE ASSEMBLY (DEUTZ) 24 Page 3 - 14 Turntable electrical Deutz F4L-1011F - sheet 4 Snorkel model TB 60 DWG. 0082009-4 CONNECT EPS/ANTI-RESTART MODULE TO EPS WIRE ASSEMBLY COMING FROM GROUND CONTROLS AW0082009-4 Turntable electrical, Ford LRG-423 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 part no 0081998 0081999 3050002 3020049 3050008 3050004 0181503 0073051 3020040 480652 0111865 0081846 3040534 0074128 7630319 5093008 5093004 986299 3040506 0073089 3040452 3040268 970239 986269 3044146 3040082 987119 0080483 0080484 0080482 0151372 0151370 0070705 0070724 0090319 3044162 3040270 3040269 974289 984009 986159 987349 970239 5560034 5560649 974709 986009 5560654 970239 987099 qty 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 4 5 3 2 1 2 3 1 1 1 2 3 1 2 1 1 1 1 1 1 1 1 1 2 2 2 2 1 4 2 2 2 1 5 10 description Wiring box - (see page 3-36 for parts breakdown) Lower controls - (see page 3-32 for parts breakdown) Battery, 12 volt DC - 550 CCA Switch, battery disconnect Battery hold down Battery hold down bolt Bracket, tilt alarm Bracket, battery disconnect switch Tilt alarm sensor 5° Siren, tilt alarm Wire harness, Ford LRG-423 engine Wire harness, turntable PWM module Mount plate, governor Barber/Coleman governor Clamp Clamp Washer 3/8 medium flat Relay 12 volt DC Placard, battery disconnect switch Insulator boot Insulator boot Washer 5/16 medium lock Washer 5/16 medium flat Terminal #10 stud insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 16/14 wire Washer 3/8 medium lock Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Terminal 1/4 stud insulated 16/14 wire Insulator boot Insulator boot Machine screw #6-32 x 1-1/4 inch long round head Nut #6-32 hex Washer #6 medium flat Washer #6 medium lock Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Nut #10-24 self locking Machine screw #10-24 x 1 inch long truss head Machine screw #10-24 x 1 inch long round head Washer #10 medium flat Washer #10 star tooth lock Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Parts list continued on next page TB 60 – 01-97 through 01-01 3 - 15 Turntable electrical, Ford LRG-423 item 51 52 53 54 55 56 57 58 59 60 61 3 - 16 part no 5560004 986019 970049 970009 970029 972489 5560033 970469 0081558 5093006 0111887 qty description 16 16 10 6 1 2 2 3 1 1 1 Nut 1/4-20 self locking Washer 1/4 medium flat Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Nut 3/8-16 hex self locking Capscrew 3/8-16 x 1 inch long hex head grade 5 Jumper wire Clamp Wire harness, crank sensor TB 60 – 01-97 through 01-01 50 52 54 17 16 ENG. WIRE ASSY GRD'S. ENG. WIRE ASSY B 29 17 42 41 40 39 13 17 B 17 16 53 51 52 60 2 49 50 51 VIEW B-B 54 52 50 27 18 58 52 51 49 53 51 17 1 15 16 110 Volt ground 44 45 VIEW C-C 55 52 51 16 10 9 7 8 58 27 18 57 56 3 53 52 51 A 20 46 47 48 44 VIEW A-A 19 4 19 C C 7 56 57 52 50 54 24 23 43 6 5 A AW0082085-1 DWG. 0082085-1 Turntable electrical Ford LRG-423 - sheet 1 Snorkel model TB 60 Page 3 - 17 WIRING BOX MEDIUM THROTTLE ANTI-RESTART GROUND CONTROL PANEL 9 ENGINE TEMPERATURE GAUGE AMMETER + 3 14 14 14 3 15 15 15 17 17 18 18 16 19 19 16A 20 20 BLACK 3 5C 1D 16A 14 1D 5C FRONT RHEOSTAT 38 21B 55 16A 27 26 26 26 174 160A 6 6A 5C 31 6 6 22B 22B 22C 22C 23 23 23 24 24 24 28A 28A 1 1 4A 1B 1B 6 1A 1A PLATFORM ROTATE GROUND OPERATION BAT 30 IGN TURNTABLE SWING ST 87A 86 87 85 74 73 28A 70 73 START 31 25 28 13 172 22B 1B 2 160A 22A 28 12 EMER. STOP 5C EMER. POWER 28B BOOM EXTEND 175 TILT 22C SELECTOR SWITCH PLATFORM LEVEL 25 31 27 BOOM ELEVATION 26 30 87A 160A 27 22B 4 173 24 21C 160 1 21B 21C 160C 4A REAR RHEOSTAT 164 5 21B 21C 86 87 85 164 164 3 AUX. 15 13 27 12 13 23 12 13 B S 3C 80 12 21B/A NC 57 56 1A 87A 30 86 87 NO 55B 55A 85 85 87A 3 11 21A 3 G - 6 3 30 5 2 86 87 1 5B 4 MAGNETIC SWITCH 80C 8 80A 7 126 B 167 A HIGH THROTTLE 125 160 78B 22C 21C 11 11B 78 118 67A 77B LIFT/SWING CIRCUIT BREAKER 77A TIE BACK 170 ENGINE SPEED Page 3 - 18 164B 4 4A 5 16 34 11 ENGINE WIRE ASSEMBLY (FO) 11 TURNTABLE WIRE ASSEMBLY Turntable electrical Ford LRG-423 - sheet 2 Snorkel model TB 60 16B 126 12 167 77A 77B 78 118 11B 11 164B 4 4A 5 34 16B 126 167 TIE BACK ENGINE WIRE ASSEMBLY (FO) DWG. 0082085-2 AW0082085-2 PWM MODULE 30 FORD ENGINE BATTERY 57 BLACK BLACK - 57 STARTER 5A 23 28 25 PURPLE YELLOW GRAY BLUE RED 175 174 IGN 80D STR 5C (DUAL FUEL) 59 OIL PRESS. SWITCH 3 (DUAL FUEL) 78A SOL 29 + 173 34 VACUUM SWITCH 77A (DUAL FUEL) 78B (DUAL FUEL) 3C 80C (DUAL FUEL) (DUAL FUEL) 77B 37 38 29 RANGE VALVE CARB. 172 67A NON-PROPORTIONAL PACKAGE VALVE 28B FILTERLOCK 3 16B 160C 80D 14 BOOM 20 STEER 15 A1 56 A2 ALT. FUEL PUMP BATTERY DISCONNECT SWITCH 57 164B 78A 57 19 DUMP VALVE TIE BACK TIE BACK 21C NOT USED 22C 26 PLAT ROT 27 12 PLAT LEVEL 13 (DUAL FUEL) 164B 78 74 FUEL SHUT OFF 22 31 33 BARBER/COLEMAN GOVERNOR START/EMER. POWER RELAYS 21 TILT ALARM SIREN 5B 6A 5A 36 32 34 21 BLK 22 26 17 18 35 EMERGENCY POWER UNIT 3 3 22B 21B/A 3 3 23 24 3 3 1D RED 73 WHT TILT ALARM 26 22 PROPORTIONAL PACKAGE VALVE ENGINE COOLANT SENSOR 61 SPARK MODULE 12 11 ENGINE WIRE ASSEMBLY (FO) TURNTABLE WIRE ASSEMBLY CRANK POSITION SENSOR AW0082085-3 (LOCATED BELOW ENGINE COOLANT SENSOR AT FRONT OF ENGINE) DISTRIBUTOR DWG. 0082085-3 Turntable electrical Ford LRG-423 - sheet 3 Snorkel model TB 60 Page 3 - 19 Turntable electrical, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 part no 0082689 0082691 3050002 3020049 3050008 3050004 0181503 0073051 3020040 480652 0111865 0081846 3040534 0071563 3040046 5093008 5093004 986299 3040506 0073089 3040047 3040268 970239 986269 3044146 3040082 987119 0080483 0080484 0080482 5093008 0151370 0070705 970469 0090319 3044162 3040270 3040269 974289 984009 986159 987349 970239 5560034 5560033 974709 986009 5560654 970239 987099 qty 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 4 4 3 2 1 1 3 1 1 1 2 3 1 2 1 1 1 1 3 1 1 1 1 2 2 2 2 1 2 2 2 2 1 5 8 description Wiring box - (see page 3-40 for parts breakdown) Lower controls - (see page 3-35 for parts breakdown) Battery, 12 volt DC - 550 CCA Switch, battery disconnect Battery hold down Battery hold down bolt Bracket, tilt alarm Bracket, battery disconnect switch Tilt alarm sensor 5° Siren, tilt alarm Wire harness, Ford LRG-423 engine Wire harness, turntable PWM module Jumper wire Terminal .250 tab male slip-on fully insulated 22/18 wire Clamp Clamp Washer 3/8 medium flat Relay 12 volt DC Placard, battery disconnect switch Terminal .250 tab female slip-on fully insulated 22/18 wire Insulator boot Washer 5/16 medium lock Washer 5/16 medium flat Terminal #10 stud insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 16/14 wire Washer 3/8 medium lock Jumper wire Jumper wire Jumper wire Clamp Jumper wire Jumper wire Capscrew 3/8-16 x 1 inch long hex head grade 5 Jumper wire Terminal 1/4 stud insulated 16/14 wire Insulator boot Insulator boot Machine screw #6-32 x 1-1/4 inch long round head Nut #6-32 hex Washer #6 medium flat Washer #6 medium lock Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Nut #10-24 self locking Nut 3/8-16 self locking Machine screw #10-24 x 1 inch long round head Washer #10 medium flat Washer #10 star tooth lock Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Parts list continued on next page TB 60 – 01-97 through 01-01 3 - 21 Turntable electrical, Ford LRG-425 item 51 52 53 54 55 56 3 - 22 part no 5560004 986019 970049 970009 970029 972489 qty description 14 14 8 4 1 2 Nut 1/4-20 self locking Washer 1/4 medium flat Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 TB 60 – 01-97 through 01-01 ENGINE WIRE ASSEMBLY 50 52 54 17 17 16 13 39 40 41 42 17 B B 29 16 31 29 17 51 52 53 VIEW B-B 2 49 50 51 50 52 54 18 27 34 49 51 52 17 1 16 110 VOLT GROUND VIEW C-C 16 51 52 53 10 9 7 8 18 27 34 56 57 3 51 52 53 20 A 44 46 47 48 VIEW A-A 19 C 4 C 7 45 56 50 52 54 23 24 43 6 6 A AW0082690-1 DWG. 0082690-1 Turntable electrical Ford LRG-425 - sheet 1 Snorkel model TB 60 Page 3 - 23 WIRING BOX GROUND CONTROL PANEL AMMETER ENGINE TEMPERATURE GAUGE ENGINE WIRE ASSEMBLY TURNTABLE WIRE ASSEMBLY Page 3 - 24 Turntable electrical Ford LRG-425 - sheet 2 Snorkel model TB 60 12 DWG. 0082690-2 11 ENGINE WIRE ASSEMBLY AW0082690-2 14 15 21 TURNTABLE WIRE ASSEMBLY ENGINE WIRE ASSEMBLY AW0082690-3 DWG. 0082690-3 Turntable electrical Ford LRG-425 - sheet 3 Snorkel model TB 60 Page 3 - 25 Lower controls, Cummins 3.3 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 3 - 26 part no 0083530 0060373 0070730 0070735 0070742 0070746 0070747 0070753 0071541 0074585 0082002 3040619 0150647 0082003 0083300 0090757 0180949 3040497 0181104 0240483 300489 3020013 3020016 3020018 3020048 3020081 3020087 8030044 3040348 3040535 3040620 3070003 3070040 5093006 562236 970029 5560004 986019 5560649 5560034 qty 1 3 3 1 2 3 5 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 description Lower controls, Cummins 3.3 Jumper strap Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Lower control panel and hinge Rheostat switch Replacement switch Replacement jumper wire Placard, lower controls Wire harness, EPS Jumper wire Speed control switch Replacement switch Jumper wire Jumper wire Terminal strip, 6 circuit #10 stud Switch, toggle Switch, toggle Switch, toggle Switch, toggle Switch, toggle Switch, keyed start Replacement key Switch knob Circuit breaker, 3 amp capacity Coupler kit Ammeter Temperature gauge Clamp Guard, emergency stop switch Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Washer 1/4 medium flat Machine screw #10-24 x 1 inch long truss head Nut #10-24 self locking TB 60 – 01-97 through 01-01 35 34 11 17 28 27 3 AMPS + 164 - 3C TACH G S I 12 26 21 SENS 14 24 T1 T2 T3 126 FRT RHEOSTAT 167 19 164B 20 2 6 1 PLAT ROT IGN FAST 30 BOOM SPEED DOWN FOR EMERGENCY OPERATION UP FOR RUN EMERGENCY POWER DN PLATFORM LEVEL 22 EMERGENCY STOP UP FOR GROUND OPERATION 18 GROUND OPERATION 6 OFF 5 MASTER SWITCH BAT PLATFORM ROTATION PLAT LEVEL SLOW GROUND SELECTOR SWITCH CCW CW 6 8 MAIN BOOM ELEVATION UP 2 6 3 DN BOOM EXTEND 1 EMERGENCY STOP 15 GRD OPER BOOM EXTENSION 7 SELECTOR SWITCH PLATFORM IN 1 5 REAR RHEOSTAT UP OUT BOOM ELEV 4 EMERGENCY POWER 10 8D 5 ON ST CW 6 CCW START 22 T/T SWING 4 19 13 TURNTABLE SWING LIFT/SWING CIRCUIT BRKR 3 AMP ENGINE SPEED 23 25 18 16 MASTER FAST 29 7 31 32 33 3 SLOW ENGINE SPEED LIFT/SWING CIRCUIT BREAKER AW0083530 Lower controls Cummins 3.3 Snorkel model TB 60 Page 3 - 27 Lower controls, Deutz before 11-09-99 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 3 - 28 part no 0082032 0060373 0070730 0070742 0070746 0070747 0070753 0071541 0070735 0081819 0082002 3040619 0150647 0082003 0111552 562236 3070023 0151813 0090757 0180949 3040497 0181104 0240483 3011801 3020013 3020016 3020018 3020087 8030044 3020048 3020081 3020093 3040047 3040083 3040348 3040535 3070003 3040620 3044145 5093006 970029 986019 5560004 qty 1 3 2 2 4 5 3 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 3 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 description Lower controls, Deutz - (machines before 11-09-1999) Jumper strap Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Lower control panel and hinge Rheostat switch Replacement switch Replacement jumper wire Placard, lower controls Jumper wire Guard, emergency stop switch Temperature gauge Diode wire Jumper wire Rheostat switch Replacement switch Jumper wire Jumper wire Wire 18 gauge single conductor x 5 feet long Switch, toggle Switch, toggle Switch, toggle Switch, keyed start Replacement key Switch, toggle Switch, toggle Switch, engine shut down Terminal .250 tab female slip-on fully insulated 22/18 wire Terminal .250 tab male fully insulated 16/14 wire Switch knob Circuit breaker, 3 amp capacity Ammeter Coupler kit Terminal #8 stud insulated 22/18 wire Clamp Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking TB 60 – 01-97 through 01-01 11 32 14 HARDWARE INCLUDED WITH ITEM 27 32 ENGINE TEMPERATURE GAUGE AMPS + 14 MAGNETIC SWITCH - ENGINE PROTECTION SYSTEM 30 SEC.TIME DELAY FOR STARTING. TURN ENGINE SWITCH OFF THEN ON TO RESET. 27 G RED BLACK TIE BACK WHITE BL AC K NO NC 30 27 FRT RHEOSTAT HARDWARE INCLUDED WITH ITEM 33 12 4 4 30 22 23 UP BOOM ELEV 20 3 6 34 BOOM EXTENSION 2 4 BOOM EXTEND 5 PLATFORM IN OUT 28 SELECTOR SWITCH 26 DN MAIN BOOM ELEVATION 13 2 SLOW GROUND SELECTOR SWITCH 5 CCW CW 8 18 PLATFORM LEVEL 1 1 GRD OPER PLAT ROT 7 22 EMERGENCY STOP 21 26 UP FOR GROUND OPERATION GROUND OPERATION OFF MASTER SWITCH BAT IGN 5 DOWN FOR EMERGENCY OPERATION EMERGENCY POWER DN PLATFORM ROTATION PLAT LEVEL BOOM SPEED UP FOR RUN UP 5 FAST 23 EMERGENCY STOP EMERGENCY POWER Shown side view 25 1 REAR RHEOSTAT 17 10 15 29 33 9 B S ON ST 4 5 CW 3 START TURNTABLE SWING 16 19 LIFT/SWING CIRCUIT BRKR 3 AMP CCW T/T SWING ENGINE SPEED FAST MASTER 21 24 31 3 6 SLOW ENGINE SPEED LIFT/SWING CIRCUIT BREAKER 35 36 37 38 REAR VIEW AW0082032 FRONT VIEW DWG. 0082032 Lower controls Deutz before 11-09-1999 Snorkel model TB 60 Page 3 - 29 32 ENGINE TEMPERATURE GAUGE AMMETER 11 20 3 164 AMPS + 32 14 28 27 - 3C TACH G I S 12 SENS TIE BACK T1 & T2 T1 17 10 T3 14 33 9 T2 30 126 FRT RHEOSTAT 167 30 8D 4 22 23 164B HARDWARE INCLUDED WITH ITEM 33 UP Shown side view BOOM ELEV IN OUT 3 BOOM EXTENSION REAR RHEOSTAT SELECTOR SWITCH 2 1 EMERGENCY STOP EMERGENCY POWER 6 4 5 5 1 BOOM EXTEND 7 5 EMERGENCY POWER PLATFORM LEVEL EMERGENCY STOP 21 4 DOWN FOR EMERGENCY OPERATION UP FOR RUN DN 22 FAST BOOM SPEED CCW PLATFORM ROTATION PLAT ROT MASTER SWITCH BAT IGN 13 SLOW GROUND SELECTOR SWITCH UP PLAT LEVEL 18 MAIN BOOM ELEVATION 2 5 GRD OPER 26 DN 23 CW 8 PLATFORM 25 1 UP FOR GROUND OPERATION GROUND OPERATION OFF ON ST CW 5 CCW START 26 T/T SWING 3 TURNTABLE SWING MASTER 24 16 19 LIFT/SWING CIRCUIT BRKR 3 AMP 6 ENGINE SPEED FAST 21 31 3 SLOW ENGINE SPEED LIFT/SWING CIRCUIT BREAKER 36 35 34 29 REAR VIEW Page 3 - 30 Lower controls Deutz after 11-09-1999 Snorkel model TB 60 DWG. 0083397 FRONT VIEW AW0083397 Lower controls, Deutz after 11-09-1999 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 part no 0083397 0060373 0070730 0070742 0070746 0070747 0070753 0071541 0070735 0074585 0082002 3040619 0150647 0082003 0083300 562236 3072120 3070041 0151813 0090757 0180949 3040497 0181104 0240483 300489 3020013 3020016 3020018 3020087 8030044 3020048 3020081 974709 5560034 986019 3040348 3040535 3070003 3040620 5560004 5093006 970029 qty description 1 3 3 3 4 3 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 3 1 1 1 2 2 2 1 1 1 1 1 1 1 1 Lower controls, Deutz - (machines after 11-09-1999) Jumper strap Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Lower control panel and hinge Rheostat switch Replacement switch Replacement jumper wire Placard, lower controls Wire harness, EPS Guard, emergency stop switch Temperature gauge - (before 6-19-00) Temperature gauge - (after 6-19-00) Diode wire Jumper wire Rheostat switch Replacement switch Jumper wire Jumper wire Terminal strip, 6 circuit #10 stud Switch, toggle Switch, toggle Switch, toggle Switch, keyed start Replacement key Switch, toggle Switch, toggle Machine screw #10-24 x 1 inch long round head Nut #10-24 self locking Washer 1/4 medium flat Switch knob Circuit breaker, 3 amp capacity Ammeter Coupler kit Nut 1/4-20 self locking Clamp Capscrew 1/4-20 x 3/4 inch long hex head grade 5 TB 60 – 01-97 through 01-01 3 - 31 Lower controls, Ford LRG-423 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 3 - 32 part no 0081999 0060373 0070730 0070742 0070746 0070747 0070753 0071541 0070735 0081819 0082002 3040619 0150647 0082003 0111512 562236 3070021 0151813 0090757 0180949 3040497 0181104 0240483 3011801 3020013 3020016 3020018 3020087 8030044 3020048 3020081 3020093 3040046 3040083 3040348 3040535 3070003 3040620 3044145 5093006 970029 986019 5560004 qty 1 3 2 2 4 5 3 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 3 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 description Lower controls, Ford LRG-423 Jumper strap Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Lower control panel and hinge Rheostat switch Replacement switch Replacement jumper wire Placard, Lower controls Jumper bar Guard, emergency stop switch Temperature gauge Diode wire Jumper wire Rheostat switch Replacement switch Jumper wire Jumper wire Wire 18 gauge single conductor x 5 feet long Switch, toggle Switch, toggle Switch, toggle Switch, keyed start Replacement key Switch, toggle Switch, toggle Switch, engine shut down Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal .250 tab male fully insulated 16/14 wire Switch knob Circuit breaker, 3 amp capacity Ammeter Coupler kit Terminal #8 stud insulated 22/18 wire Clamp Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking TB 60 – 01-97 through 01-01 11 14 HARDWARE INCLUDED WITH ITEM 27 32 32 14 AMPS + ENGINE TEMPERATURE GAUGE 27 MAGNETIC SWITCH - ENGINE PROTECTION SYSTEM 30 SEC.TIME DELAY FOR STARTING. TURN ENGINE SWITCH OFF THEN ON TO RESET. G NO NC 9 B S 15 29 BLACK TIE BACK WHITE BL AC K RED 33 4 FRT RHEOSTAT 27 4 23 30 HARDWARE INCLUDED WITH ITEM 33 12 17 10 30 22 UP BOOM ELEV 3 6 20 25 34 1 REAR RHEOSTAT 28 SELECTOR SWITCH 4 2 5 PLATFORM IN OUT BOOM EXTENSION 26 DN MAIN BOOM ELEVATION BOOM EXTEND 5 SLOW GROUND FAST SELECTOR SWITCH 13 BOOM SPEED 26 23 EMERGENCY STOP EMERGENCY POWER 1 PLATFORM LEVEL 1 GRD OPER PLAT ROT 8 7 EMERGENCY STOP UP FOR GROUND OPERATION GROUND OPERATION 21 22 OFF MASTER SWITCH BAT IGN 5 EMERGENCY POWER DN PLATFORM ROTATION PLAT LEVEL 18 CCW CW DOWN FOR EMERGENCY OPERATION UP FOR RUN UP 2 5 Shown side view ON ST 5 CW 4 CCW START T/T SWING 3 TURNTABLE SWING MASTER 24 16 19 LIFT/SWING CIRCUIT BRKR 3 AMP ENGINE SPEED FAST 31 3 6 SLOW ENGINE SPEED REAR VIEW 21 LIFT/SWING CIRCUIT BREAKER FRONT VIEW AW0081999 35 36 37 38 DWG. 0081999 Lower controls Ford LRG-423 Snorkel model TB 60 Page 3 - 33 32 AMMETER ENGINE TEMPERATURE GAGUE 14 SHOWN SIDE VIEW AW0082691 12 15 28 29 REAR VIEW Page 3 - 34 Lower controls Ford LRG-425 Snorkel model TB 60 DWG. 0082691 FRONT VIEW Lower controls, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 part no 0082691 0060373 0070730 0070742 0070746 0070747 0070753 0071541 0070735 0081819 0082002 3040619 0150647 0082003 5093006 562236 3070021 970029 0090757 0180949 3040497 0181104 0240483 3044145 3020013 3020016 3020018 3020087 8030044 3020048 3020081 0082828 986019 5560004 3040348 3040535 3070003 3040620 qty 1 3 2 2 4 5 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 3 1 1 1 2 1 1 1 1 1 TB 60 – 01-97 through 01-01 description Lower controls, Ford LRG-425 Jumper strap Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Lower control panel and hinge Rheostat switch Replacement switch Replacement jumper wire Placard, lower controls Clamp Guard, emergency stop switch Temperature gauge Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Jumper wire Rheostat switch Replacement switch Jumper wire Jumper wire Terminal #8 stud insulated 22/18 wire Switch, toggle Switch, toggle Switch, toggle Switch, keyed start Replacement key Switch, toggle Switch, toggle Placard, blank Washer 1/4 medium flat Nut 1/4-20 self locking Switch knob Circuit breaker, 3 amp capacity Ammeter Coupler kit 3 - 35 Wiring box, Deutz and Ford LRG-423 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 3 - 36 part no 0081998 0081996 3040411 3040469 3040252 3040069 3070001 0081997 5093001 3040118 3040121 0081995 0112165 0083467 0070967 3045278 0111735 3040386 3040387 3040116 3040116 3040110 3040298 3040285 3040187 3040070 0070921 5560655 974239 984009 5560648 5560654 987089 984049 5560034 986159 987349 986019 970029 5560004 0070735 0181028 0240483 0081559 0071528 0073057 970469 0071561 5569003 3040295 qty 1 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 4 1 1 3 3 1 2 2 2 2 1 1 1 2 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 description Wiring box, Deutz and Ford LRG-423 Wiring box, drilled Mini siren Relay, 12 volt DC Circuit breaker, 15 amp capacity Circuit breaker, 25 amp capacity Hour meter Wire harness, wiring box internal Clamp Extension with gasket Close-up plug Wiring box panel - (before 11-08-1999, see page 3-39 for parts breakdown) Wiring box panel - (between 11-08-1999 and 1-04-00, see page 3-39 for parts breakdown) Wiring box panel - (after 1-04-00, see page 3-39 for parts breakdown) Corrosion inhibitor Flanged electrical outlet with cover Placard, circuit breaker Connector Locknut Connector - (before 11-08-99) Connector - (after 11-08-99) Locknut Connector Connector Connector Locknut Placard, 110 volt power Pop rivet #AD32-ABS Machine screw #6-32 x 1/2 inch long round head Nut #6-32 hex Machine screw #10-24 x 3/4 inch long truss head Washer #10 star tooth lock Washer #10 medium lock Nut #10-24 hex Nut #10-24 self locking Washer #6 medium flat Washer #6 medium lock Washer 1/4 medium flat Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Capscrew 3/8-16 x 1 inch long hex head grade 5 Jumper wire Grommet Connector TB 60 – 01-97 through 01-01 11 34 35 36 27 31 3 12 7 10 23 9 27 28 29 30 31 8 3 42 WIRING BOX WIRING 1 RELAY 3 4 5 13 38 38 55 25 26 32 33 55 2 85 86 87 30 87A 1D 1C 164 27 7 26 GND 6 5C 2 39 1 37 1B 1B 1A 1A - 44 164B 5 4 16 4A 34 16B 126 167 78 MAIN 25 AMP 77B RUN 15 AMP 77A THROTTLE 15 AMP + 21 SILVER 1C BRASS 21 22 43 55 22 1B - + 3 6 14 38 1A HOURMETER ALARM 38 GREEN PROX SW BOOM SW ADDCO ACTUATOR (DZ) 18/12 18/12 T/T 41 44 17 18 12/8 ENGINE 45 15 16 AW0081998 18 20 18 19 46 18 DWG. 0081998 Wiring box Deutz and Ford LRG-423 Snorkel model TB 60 Page 3 - 37 45 MED THROTTLE RELAY 41 ENGINE ALARM RELAY A B 42 13 12 9 52 6 3 19 13 12 40 37 8 7 HIGH THROTTLE RELAY 7 87A 30 86 87 85 87A 38 86 87 85 48 42 30 37 4 1 18 17 9 8 44 19 38 ENGINE ALARM 11 MED THROT HIGH THROT 8 3 11 12 AUX RELAY 13 14 3 A 31 15 1 17 16 18 19 21C 8 16A A 21A 32 160 21B 3 87A 30 86 87 85 22A 160A 38 used before 24 11-08-99 only 31 34 32 TILT RELAY 33 1A 22 170 122 26 40 28A 51 4A 5C 14 18 2 49 1 47 23 30 85 86 87 87A 1B 22B 1A 22C 28 23 17 6 6 22A 19 44 5 3 19 44 28 36 4 10 33 24 20 6 164 27 28 30 6 55 78 35 2 3 1D 25 31 11 TILT 164B 20 21C 15 16 18 43 50 16 AUX 11 25 28 70 73 17 16 125 160 21 170 122 27 29 46 24 26 39 28 10 41 4 164B 5 4A 16 34 16B 126 167 77A 78 Page 3 - 38 Wiring box panel Deutz & Ford 423 Snorkel model TB 60 77B VIEW A-A 51 used before 11-08-99 only AW0081995 Wiring box panel, Deutz and Ford LRG-423 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 part no 0081995 0112165 0083467 0180796 3044712 3040433 0181552 0181553 0181107 0181106 3040469 3040287 0150488 5560038 974239 986159 974689 974729 5560034 5560609 987089 987349 0181554 0073631 0070681 0070711 0071812 0071812 0181434 0070682 0181073 0140317 0151205 0081560 0070724 0180110 3040108 0181031 0081559 0081515 0181030 0181136 0181111 0181432 0112164 0070713 0140323 0140332 5560654 974279 0090621 0110471 0170335 0181113 0073253 984049 0181434 qty 1 1 1 1 1 3 1 1 1 1 4 1 1 22 4 4 1 1 7 10 4 10 1 3 1 1 2 1 1 1 1 3 1 1 2 4 1 2 1 1 1 2 2 1 1 2 2 2 1 6 1 1 1 1 2 1 1 TB 60 – 01-97 through 01-01 description Wiring box panel, Deutz & Ford 423 - (before 11-08-1999) Wiring box panel, Deutz & Ford 423 - (between 11-08-1999 and 1-04-00) Wiring box panel, Deutz & Ford 423 - (after 1-04-00) Panel, drilled Terminal strip, 12 circuit #10 stud Terminal strip, 12 circuit .188 tab slip-on Decal, power wire Decal, terminal strip Decal, control wire #2 Decal, control wire #1 Relay, 12 volt DC Relay, 12 volt DC Diode holder Nut #10-32 self locking Machine screw #6-32 x 1/2 inch long round head Washer #6 medium flat Machine screw #10-24 x 3/4 inch long round head Machine screw #10-24 x 1-1/4 inch long round head Nut #10-24 self locking Machine screw #10-24 x 1/2 inch long truss head Washer #10 medium lock Washer #6 medium lock Decal, diode Diode stand off Jumper wire Jumper wire Jumper wire - (before 1-04-00) Jumper wire - (after 1-04-00) Diode/resister wire Diode wire Resister wire - (5 ohm) Diode wire Jumper wire Jumper wire Jumper wire Diode wire Replacement diode Jumper wire Jumper wire Jumper wire Diode wire Jumper wire Jumper wire Diode wire - (before 1-04-00) Diode wire - (after 1-04-00) Jumper wire Jumper wire Jumper wire Washer #10 star tooth lock Machine screw #6-32 x 3/4 inch long round head Jumper wire Diode wire Diode wire Jumper wire Jumper wire Nut #10-24 hex Diode wire - (used on machines before 1-04-00) 3 - 39 Wiring box, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 3 - 40 part no 0082689 0081996 3040411 3040469 3040252 3040069 3070001 0081997 5093001 3040118 3040121 0082688 0070967 3045278 0170623 3040386 3040387 3040116 3040110 3040298 3040285 3040187 3040070 0070921 5560655 974239 984009 5560648 5560654 987089 984049 5560034 986159 987349 986019 970029 5560004 0070735 0181028 0240483 0081559 5560667 0073057 970469 0071561 5569003 0071528 0071555 0071778 3040115 3040295 0181031 0112231 qty 1 1 1 3 1 1 1 1 1 1 4 1 1 1 1 1 1 1 4 1 1 3 3 1 2 2 2 5 2 1 1 4 2 2 1 1 1 2 1 1 1 4 1 1 1 1 4 3 1 1 1 1 1 description Wiring box, Ford LRG-425 Wiring box, drilled Mini siren Relay, 12 volt DC Circuit breaker, 15 amp capacity Circuit breaker, 25 amp capacity Hour meter Wire harness, wiring box internal Clamp Extension with gasket Close-up plug Wiring box panel - (see page 3-43 for parts breakdown) Corrosion inhibitor Flanged electrical outlet with cover Decal, throttle Connector Locknut Connector Locknut Connector Connector Connector Locknut Placard, 110 volt power Pop rivet #AD32-ABS Machine screw #6-32 x 1/2 inch long round head Nut #6-32 hex Machine screw #10-24 x 3/4 inch long truss head Washer #10 star tooth lock Washer #10 medium lock Nut #10-24 hex Nut #10-24 self locking Washer #6 medium flat Washer #6 medium lock Washer 1/4 medium flat Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Jumper wire Jumper wire Jumper wire Jumper wire Machine screw #10-24 x 3/8 inch long pan head Jumper wire Capscrew 3/8-16 x 1 inch long hex head grade 5 Jumper wire Grommet Jumper wire Jumper wire Decal, main circuit breaker Hole plug, 1/2 inch diameter Connector Jumper wire Jumper wire TB 60 – 01-97 through 01-01 1 12 11 41 28 31 27 29 36 35 34 FAST START RELAY 28 3 RUN RELAY 7 10 3 9 GROUND BOOM START RELAY 27 31 33 32 26 25 30 8 DUAL FUEL RELAY 5 SIDE VIEW GROUND SCREW 13 4 INSIDE VIEW 2 42 51 WIRING BOX WIRING 85 86 87 30 87A HARD START RELAY 41 3 19 18 50 18 50 55 55 21 22 43 164 46 27 7 26 6 PROX. SW 2 52 BOOM START RELAY 5C 85 17 18 ADDCO ACTUATOR (DZ) BOOM SW DUAL FUEL RELAY 37 45 HOURMETER T/T 12/8 1A 1A 16 + - 47 ENGINE GROUND 164B 5 4 4A 16 34 16B 126 167 77A MAIN 25 AMP 3 THROTTLE 15 AMP 78 SILVER 38 BRASS 77B TIE BACK 1B 18/12 55 18/12 1B 1A 15 1B 85 1 86 87 30 87A 22 21 44 86 87 30 87A 85 1D IC 14 6 48 RUN RELAY 38 38 86 87 30 87A 41 18 19 (-) (+) 40 GREEN 44 46 Wiring box Ford LRG-425 Snorkel model TB 60 AW0082689 Page 3 - 41 MED HIGH THROTTLE THROTTLE RELAY RELAY 17 30 7 37 87A 85 37 86 87 30 87A 85 38 86 87 19 44 8 9 8 38 15 16 39 40 18 11 MED THROT 8 11 12 3 AUX. 13 HIGH THROT 1 3 RELAY 14 31 15 AUX 16 32 17 A 16 18 11 19 16A 20 8 32 21A 160 85 86 87 30 87A 21B 21C 21C 3 A 38 160A 32 22A TILT 2 1D 25 55 33 31 34 27 28 6 TILT RELAY 28A 1A 6 2 22 1 17 18 170 122 5C 4A 6 6 3 26 78 30 23 30 85 86 87 22B 87A 1B 22A 22C 23 20 32 31 164B 35 164 28 41 1A 28 36 33 19 44 24 5 3 19 44 25 28 10 70 73 14 18 4 11 125 160 170 28 122 29 42 24 26 27 17 16 21 4 164B 5 4A 16 34 16B 126 167 77B 77A 78 25 10 AW0082688 Page 3 - 42 Wiring box panel Ford LRG-425 Snorkel model TB 60 VIEW A-A DWG. 0082688 Wiring box panel, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 part no 0082688 0180796 3044712 3040433 0181552 0181553 0181107 0181106 3040469 0181113 0150488 5560038 974239 986159 974689 974729 5560034 5560609 987089 987349 0181554 0073631 0070681 0070711 0071812 0110458 0070682 0181073 0140317 0151205 0081560 0070724 0180110 3040108 0181031 0081559 0081515 0181030 0181136 0181111 984049 5560654 0170335 0110471 qty description 1 1 1 3 1 1 1 1 4 1 1 22 1 3 1 1 7 12 3 10 1 3 1 1 2 1 1 1 3 1 1 2 4 1 2 1 1 1 2 2 1 1 1 1 Wiring box panel, Ford LRG-425 Panel, drilled Terminal strip, 12 circuit #10 stud Terminal strip, 12 circuit .187 tab slip-on Decal, power wire Decal, terminal strip Decal, control wire #2 Decal, control wire #1 Relay, 12 volt DC Jumper wire Diode holder Nut #10-32 self locking Machine screw #6-32 x 1/2 inch long round head Washer #6 medium flat Machine screw #10-24 x 3/4 inch long round head Machine screw #10-24 x 1-1/4 inch long round head Nut #10-24 self locking Machine screw #10-24 x 1/2 inch long truss head Washer #10 medium lock Washer #6 medium lock Decal, diode Diode stand off Jumper wire Jumper wire Jumper wire Jumper wire Diode wire Resister wire - (5 ohm) Diode wire Jumper wire Jumper wire Jumper wire Diode wire Replacement diode Jumper wire Jumper wire Jumper wire Diode wire Jumper wire Jumper wire Nut #10-24 hex Washer #10 star tooth lock Diode wire Diode wire TB 60 – 01-97 through 01-01 3 - 43 Boom switch item 1 2 3 4 part no 0081975 3020019 0081976 3040187 3040070 qty description 1 1 1 1 1 Boom switch Switch wire harness, boom switch Connector Locknut 3 70 1D 2 11 NO C NC 34 NO C NC 1D 4 11 34 70 1 AW0081975 3 - 44 TB 60 – 01-97 through 01-01 Platform foot switch item 1 2 3 4 5 6 part no 0071800 3020021 3020037 3020038 0070596 3040116 3040110 0070967 0060373 qty 1 1 1 1 1 1 1 1 1 description Platform foot switch Foot switch Replacement switch, Square D switch Replacement switch, Linemaster switch wire harness, platform foot switch Connector Locknut Corrosion inhibitor Jumper strap - (used on Square D switch only) C NO NC C NO NC 10 9 8 5 2 3 4 1 Foot switch wiring shown for Linemaster switch 10 6 8 9 1B 1A 2A 2B Foot switch wiring shown for Square D switch AW0071800 TB 60 – 01-97 through 01-01 3 - 45 Upper control box item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 part no 0081986 0180842 0180846 0082014 3040068 3040535 0073295 3020020 3040194 0070967 3020080 3020018 3040469 3040493 3040492 3040057 3040433 3044710 0180949 3040497 3040348 3040411 3040188 0071557 0072530 7190001 3040031 5560649 3040110 3040285 3040116 3040295 5569003 3020090 974279 987349 986159 984009 974689 5560034 5560038 974239 5560086 5560004 0180886 0180887 0180888 0180850 0082007 974269 0060373 0070747 0151910 qty 1 1 1 1 1 3 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 3 1 1 1 3 10 14 10 1 3 14 6 2 4 1 1 1 1 1 1 3 5 2 description Upper control box Control box Placard, upper control box front Placard, upper control box top Circuit breaker, 20 amp capacity Circuit breaker, 3 amp capacity Jumper wire Switch, emergency stop push/pull Replacement switch knob Corrosion inhibitor Switch, toggle Switch, toggle Relay, 12 volt DC Controller, lift/swing - (see page 3-54 for parts breakdown) Controller, drive/steer - (see page 3-52 for parts breakdown) Terminal strip, 18 circuit .188 tab slip-on Terminal strip, 12 circuit .188 tab slip-on Terminal strip, 10 circuit #10 stud Speed control switch Replacement switch Switch knob Mini siren, engine alarm Relay, 12 volt DC Jumper wire Decal, danger electrical hazard Gasket, weatherproof x 72 inch long Hole plug, 3/4 inch diameter Machine screw #10-24 x 1 inch long truss head Locknut Connector Connector Connector Grommet - (before 4-11-00) Switch, anti-restart ignition Machine screw #6-32 x 3/4 inch long round head Washer #6 medium lock Washer #6 medium flat Nut #6-32 hex Machine screw #10-24 x 3/4 inch long round head Nut #10-24 self locking Nut #10-32 self locking Machine screw #6-32 x 1/2 inch long round head Capscrew 1/4-20 x 1 inch long hex plated with sems Nut 1/4-20 self locking Decal, power wire Decal, control wire #1 Decal, control wire #2 Wire harness, upper control box power Wire harness, upper control box control Machine screw #6-32 x 1 inch long round head Jumper strap Jumper wire Jumper wire Parts list continued on next page TB 60 – 01-97 through 01-01 3 - 47 Upper control box item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 3 - 48 part no 0070730 0070711 0070712 5560654 0240483 0181074 0071511 0071534 0090622 3044161 0181028 0110468 0151816 0070713 3040046 3020013 0181030 0181029 480652 5569711 0070746 986019 5560341 970029 984049 5560663 qty 3 1 3 1 1 1 1 1 2 1 2 1 1 1 1 2 1 1 1 1 3 2 1 2 2 1 description Jumper wire Jumper wire Jumper wire Washer #10 star tooth lock Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Terminal #10 stud insulated 16/14 wire Jumper wire Jumper wire Jumper wire Jumper wire Terminal .250 tab male slip-on fully insulated 22/18 wire Switch, toggle Jumper wire Jumper wire Alarm, tilt sensor Grommet Jumper wire Washer 1/4 medium flat Washer 1/4 star tooth lock Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut #10-24 hex Washer #6 star tooth lock TB 60 – 01-97 through 01-01 10 7 66 9 66 18 17 76 35 34 33 47 1 24 26 27 28 26 43 29 26 11 A A 8 42 20 23 26 1 27 26 28 14 40 41 3 38 10 70 16 44 32 33 34 35 13 36 37 15 30 12 25 54 37 76 67 20 TILT ALARM RELAY 37 2 ENGINE ALARM 11 22 19 31 5 5 39 33 34 35 4 5 35 34 33 39 69 TILT ALARM 74 73 41 72 FILL HOLES Section A-A DWG. 0020420 AW0081986-1 Upper control box sheet 1 Snorkel model TB 60 Page 3 - 49 49 50 TIE BACK 48 27 26 9 51 PLAT ROT 69 21B 22B 22C 71 SPEED SWITCH 21C 12 51 3 MAIN LIFT 24 + - 18 48 17 70A EXT 67 1C 10 61 48 EM STOP 125A ENG SPD NC NO NC C NO 19 4 49 C NC 20 14 68 71 STEER C NO 11 DRIVE RANGE 25 A R 70A 51 160 15 23 B X DRIVE + 49 16 X B SWING BX-+A 59 71 A 13 LEV EM PWR 54 4C 61 56 6 70A 45 46 5 6 7 2 28 18 17 21 1 2 3 6 8 9 10 26 14 TILT ALARM 38 STRT 12 23 11 22C 4 22B 70A 125A 25 24 23 ENGINE SPEED RELAY 22C 58 22B 22A 21C 21C 1C 69 MASTER SWITCH 24 + 67 55 ACC 4 68 BATT 13 11 ENG. ALARM IGN 25 12 62 70 14 13 65 52 70A 15 4C 53 73 70A 15 + 27 63 68 67 TILT ALARM RELAY 85 16 57 125 17 16 B 139 18 27 26 10 53 160 19 19 59 30 9 6 3 64 A 170 160 87 86 20 20 87A 50 21B 21B 21A SWING C/B 5 Page 3 - 50 Upper control box Sheet 2 Snorkel model TB 60 DWG. 0081986-2 TO ENGINE STARTER LIFT C/B DRIVE C/B CIRCUIT BREAKER 49 49 AW0081986-2 Electric fuel pump item 1 2 3 4 5 part no 0111868 7630085 5090006 7630153 5090035 3040082 qty 1 1 1 1 1 1 description Electric fuel pump complete Electric fuel pump Street 90° elbow, brass Fuel filter Vacuum fitting Terminal .250 tab male slip-on fully insulated 16/14 wire 5 3 1 FLOW 2 4 AW0111868 TB 60 – 01-97 through 01-01 3 - 51 Controller, drive/steer item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 3 - 52 part no 3040492 2660002 3040086 3040146 8150145 8150146 3040169 8150147 8150009 8150135 8150148 8150138 8150139 3020033 8150136 8150149 8150005 8150004 8150150 8150144 8150143 8150003 3040271 8150094 8150151 8150152 3040073 3040072 8150082 8150013 8150153 8150140 8150137 3040392 8150084 8150154 8150155 8150141 8150156 8150142 3040518 qty 1 1 1 1 1 1 1 2 1 4 1 4 2 6 2 1 2 2 2 2 2 1 4 1 1 1 1 1 2 4 1 4 4 1 2 2 2 2 4 1 1 description Controller, drive/steer Knob Shaft Boot Ring Tension clip Boot clamp ring Cam Fixed cam “E” clip Modified bracket Insulator Insulator Microswitch Cam spacer Brass washer Spring return with housing Spring return bolt Washer Washer split 5M black Nut 5M hex Casting, modified Bushing Second axis Bracket, right side Bracket, left side Drive gear Slave gear Blank cam shaft Tension pin Heat sink Screw #4-40 x 1-1/4 inch long Screw #4-40 x 3/4 inch long Pot with bracket and connector Fixed cam Screw metric M4 x 6mm long din 85 Washer metric M4 Washer metric M3.5 x 16mm long din 85 Washer Gate for drive/steer controller Circuit board, 33 Hertz - (trim pots not preset, controller adjustment required) TB 60 – 01-97 through 01-01 Controller, drive/steer 1 2 3 4 5 9 31 6 37 24 38 25 8 7 11 13 15 10 32 40 7 } 28 P.C. } To Board 35 36 To P.C. Board 14 34 25 39 36 12 35 A 16 26 27 28 A + - X B R 30 17 18 21 19 20 2 33 29 22 23 A View A–A 24 AW3040492 TB 60 – 01-97 through 01-01 3 - 53 Controller, lift/swing item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 3 - 54 part no 3040493 2660002 3040086 3040146 8150145 8150146 3040169 8150009 8150135 8150148 8150138 3020033 8150005 8150004 8150150 8150144 8150143 8150003 3040271 8150094 8150151 8150152 3040073 3040072 8150082 8150013 8150153 8150140 3040392 8150154 8150155 8150141 8150156 3040518 qty 1 1 1 1 1 1 1 1 4 2 4 4 2 2 2 2 2 1 4 1 2 2 2 2 4 4 2 8 2 4 4 4 8 1 description Controller, lift/swing Knob Shaft Boot Ring Tension clip Boot clamp ring Fixed cam “E” clip Modified bracket Insulator Microswitch Spring return with housing Spring return bolt Washer Washer split 5M black Nut 5M hex Casting, modified Bushing Second axis Bracket, right side Bracket, left side Drive gear Slave gear Blank cam shaft Tension pin Heat sink Screw #4-40 x 1-1/4 inch long Pot with bracket and connector Screw metric M4 x 6mm long din 85 Washer metric M4 Screw metric M3.5 x 16mm long din 85 Washer Circuit board, 33 Hertz - (trim pots not preset, controller adjustment required) TB 60 – 01-97 through 01-01 Controller, lift/swing 1 2 3 4 5 8 6 27 31 20 32 A + 21 - X B R 7 9 P.C. } To Board 29 30 } 33 11 To P.C. Board 25 33 10 21 30 A 29 12 22 23 24 A + X B R 26 13 14 17 A 15 16 View A–A 2 18 TB 60 – 01-97 through 01-01 19 28 20 AW3040493 3 - 55 GFCI 110 volt power item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 part no qty 3040252 3044854 0071582 3040624 3040397 3040691 0074368 3040116 3040110 3044072 3044836 0074379 3040625 0074369 978629 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 description Circuit breaker, 15 amp capacity Terminal ring tongue insulated 12/10 wire Jumper wire Receptacle, GFCI outlet - 20 amp Terminal #8 spade 12/10 wire Connector Cable, 110 volt power to platform - (used on aluminum platforms only) Connector Locknut Terminal butt connector insulated 12/10 wire Terminal ring tongue insulated 12/10 wire Electrical box, drilled Cover, GFCI outlet Cable, 110 volt power to platform - (used on steel platforms only) Capscrew 1/4-20 x 1/2 inch long hex head self tapping 10 10 11 9 11 9 8 13 12 4 8 6 1 14 15 1 15 4 12 13 6 7 Aluminum platform Steel platform 3 2 1 4 BRASS SILVER To platform BLACK WHITE GREEN GREEN 110 volt outlet on platform 3 - 56 5 AWA07034 TB 60 – 01-97 through 01-01 Upper control box, proportional item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 part no 0111893 0111928 0180846 5560663 3040068 3020080 3040116 3040110 3040493 3040492 3040285 3020018 0101878 3020013 5560648 5560034 0180886 5560038 3044710 3040057 0180887 974279 986159 987349 984009 3020080 3040469 3040535 480652 0070967 0072530 0151910 0180850 0082007 3040295 3040433 987089 7190001 0180888 0070713 974269 0072388 986019 0070746 0070753 0060373 0070712 0181029 986009 984069 0070711 qty 1 1 1 1 1 1 2 5 1 1 1 2 1 2 1 4 1 10 1 1 1 3 4 4 4 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 3 1 1 2 1 description Upper control box, proportional Control box Placard, upper control box front Washer #6 star tooth lock Circuit breaker, 20 amp capacity Switch, toggle Connector Connector locknut Controller, lift/swing - (see page 3-54 for parts breakdown) Controller, drive/steer - (see page 3-52 for parts breakdown) Connector Switch, toggle Jumper wire Switch, toggle Machine screw #10-24 x 3/4 inch long truss head Nut #10-24 self locking Decal, power wire Nut #10-32 self locking Terminal strip, 10 circuit #10 stud Terminal strip, 18 circuit .188 tab slip-on Decal, control wire #1 Machine screw #6-32 x 3/4 inch Washer #6 medium flat Washer #6 medium lock Nut #6-32 hex Switch, toggle Relay, 12 volt DC Circuit breaker, 3 amp capacity Siren, tilt alarm Corrosion inhibitor Decal, danger electrical hazard Jumper wire Wire harness, upper control box power Wire harness, upper control box control Connector Terminal strip, 12 circuit .188 tab slip-on Washer #10 medium lock Gasket, weatherproof x 72 inch long Decal, control wire #2 Jumper wire Machine screw #6-32 x 1 inch long round head Jumper wire Washer 1/4 medium flat Jumper wire Jumper wire Jumper strap Jumper wire Jumper wire Washer #10 medium flat Nut 1/4-20 hex Jumper wire Parts list continued on next page TB 60 – 01-97 through 01-01 3 - 57 Upper control box, proportional item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 3 - 58 part no 5560703 984049 0110468 0090622 0181103 0071557 0071812 0151816 3040411 5560609 970029 5560004 5569711 0073295 5560649 0110598 3026027 7140092 0071269 0070733 3040525 0110959 3020020 3040194 0070922 0070747 0181028 0240483 0070758 0151556 3040116 3040110 qty 1 1 1 2 1 1 1 1 1 2 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 4 1 1 2 1 1 1 description Washer #10 star tooth lock Nut #10-24 hex Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Mini siren, engine alarm Machine screw #10-24 x 1/2 inch long truss head Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Grommet Jumper wire Machine screw #10-24 x 1 inch long truss head Jumper wire Switch, push button Switch seal Placard, horn Jumper wire Controller, extend/retract Placard, upper control box top Switch, emergency stop push/pull Replacement switch knob Placard, platform rotation Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Connector Connector locknut TB 60 – 01-97 through 01-01 3 40 24 23 22 73 12/8 POWER 15 60 FOOTSWITCH 10 11 13 7 7 63 7 34 25 26 37 6 35 18/12 CONTROL 26 16 7 155 100 6 19 18/19 CONTROL 81 80 A 26 27 1 67 68 A 21 29 17 38 8 9 51 36 65 52 48 15 71 18 21 22 23 24 20 14 15 59 48 74 52 11 65 15 1 67 68 30 4 27 5 69 51 36 VIEW A-A 2 28 61 62 42 49 AW0111893-1 55 DWG. 0111893-1 Upper control box proportional, sheet 1 Snorkel model TB 60 Page 3 - 59 18 B X R + A 70A 44 69 12 A + X B 68 R X B 122 DRIVE A + - 70A 14 15 22 43 R A + R X B 66 NO NC NC NO L NO 78 45 3 76 19 SWING 20 LIFT 17 21 23 24 125 11 1C 10 13 41 75 4 25 4C RANGE THROTTLE EMER POWER EMER STOP 160 43 67 33 6 LEVEL 12 9 28 20 160 19 3 9 6 70A 10 15 14 26 55 27 1 70 2 3 6 8 9 10 26 27 70 25 13 24 23 12 24 23 11 TILT ALARM 11 4 4C 4 22C 22B 22B IGN START 58 56 BATT ACC Upper control box proportional, sheet 2 Snorkel model TB 60 DWG. 0111893-2 77 1C 69 68 67 26 53 ENGINE SPEED RELAY 27 CW PLATFORM ROTATOR 75 21C 21B 21B 21A SWING C/B 46 47 ENGINE ALARM + 29 HORN BUTTON (LOCATED ON RH SIDE OF BOX) Page 3 - 60 MASTER SWITCH 45 CCW 22A TOP 50 64 25 12 13 54 70A 15 BOTTOM AND SIDES OF BOX 85 79 73 16 57 86 125 17 17 14 54 139 18 18 46 87A 160 19 30 85 39 87 170/122 87A 30 87 86 31 20 TILT ALARM RELAY 64 70A 125A 32 75 LIFT C/B BOTTOM DRIVE C/B CIRCUIT BREAKER 78 75 AW0111893-2 Section 4. - Factory installed options TB 60 – 01-97 through 01-01 4-1 AC generator mounting item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 4-2 part no 0151471 0073543 3020048 0151459 0073544 5093008 3040046 3040064 0090757 0070747 0071517 0071541 0181187 0101247 0100422 3011801 3090019 3040047 3044146 0151583 0111287 3040452 5064001 5063905 5036505 0100271 5036706 970909 5560039 970009 986019 987099 3044158 qty 1 1 1 1 1 2 1 1 2 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 description AC generator - (see page 4-5 for parts breakdown) Shield Switch, toggle Placard, AC generator Cable, 110 volt power AC generator Clamp Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 12/10 wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire 1/2 inch hydraulic hose 3/8 inch hydraulic hose Wire 18 gauge single conductor x 15 feet long Flexgard tube, 15 feet long Terminal .250 tab female slip-on fully insulated 22/18 wire Terminal #10 stud insulated 22/18 wire Set-up and start procedure drawing 1/4 inch hydraulic hose Insulator boot Tube end reducer Fitting nut Straight thread branch tee 1/4 inch hydraulic hose Swivel nut run tee Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Nut 1/2-13 self locking Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock Terminal #6 stud insulated 16/14 wire TB 60 – 01-97 through 01-01 18/19 BOOM WIRE 23 24 15 PLATFORM CONTROL BOX WIRING NON-PROP PKG VALVE INTERNAL WIRE ASSY 25 8 TO BULKHEAD ANGLE VS 28 FROM SENSE PORT ON APITECH VALVE SV 25 9 CHECK VALVE TY-RAP TO OTHER HOSES AND WIRES 11 13 9 4 6" TURNTABLE ACCESS HOLE 12 7 9 26 21 5 3 HYD AC GEN VALVE P 22 19 CENTERPOST 1 169 HYD AC GEN MOTOR 6 10 25 7 2 4 169 33 SWING FUSE 14 27 9 7 7 STEEL TUBE 9 18 SPARE BOOM WIRE 10 10 7 S PS M GROUND CONTROL BOX ENGINE WIRE CONNECTOR 2 16 17 29 28 1 6 30 31 32 5 VIEW A-A 2 A 3 4 A 1 PLATFORM BOX AW0082051 DWG. 0082051 AC generator mounting Snorkel model TB 60 Page 4 - 3 11 19 15 11 19 16 1 Generator shaft and motor must line-up for proper coupling installation. 11 14 19 3 6 18 13 7 8 12 9 4 5 10 18 AC generator Page 4 - 4 Snorkel model TB 60 DWG. 0151471 2 17 18 13 AW0151471 AC generator item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 part no 0151471 3080001 0151457 7240012 0151458 6030029 8020018 0151469 0152831 0151484 0151470 5035306 5560031 5035320 5560033 970299 970269 970369 970499 986299 986269 qty 1 1 1 1 1 1 1 1 1 1 1 1 18 1 8 2 8 8 4 12 30 TB 60 – 01-97 through 01-01 description AC generator Generator, AC hydraulic powered Mount plate Coupling Motor mounting angle Hydraulic motor, AC generator Seal repair kit Bracket, valve mounting AC generator valve - (see page 2-23 for parts breakdown) Coupling cover 1/2 inch hydraulic tube Straight thread 90° elbow Nut 5/16-18 self locking Straight thread 90° elbow Nut 3/8-16 self locking Capscrew 5/16-18 x 2 inch long hex head grade 5 Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1-3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 5/16 medium flat 4-5 Air line to platform item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 4-6 part no 5240002 0081104 5550021 0080749 0080752 5093006 0080754 0080762 0080759 970849 970426 986359 987119 5093012 5560039 970909 970049 972489 986019 5560004 5093010 5560082 7714202 qty 1 1 1 3 1 2 2 2 1 2 10 4 14 1 4 2 8 4 3 6 2 1 2 description Hose reel Air hose, 54 feet - 6 inch long Cable guide, 4 roller Cable guide bracket, base boom Cable guide bracket, intermediate boom Hose clamp Mounting bar Hose bracket Angle Capscrew 1/2-13 x 1-1/4 inch long hex head grade 5 Capscrew 3/8-16 x 7/8 inch long hex head grade 5 Washer 1/2 medium flat Washer 3/8 medium lock Hose clamp Nut 1/2-13 self locking Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Capscrew 1/4-20 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Hose clamp Trim lock, 1/4 inch x 4 inch long - (used on hydraulic rotator machines only) Pipe plug 1/4 NPT square head TB 60 – 01-97 through 01-01 21 F 14 F 2 4 G C 4 G D 3 3 3 11 13 13 11 D 4 8 3 5 23 1 10 12 15 C L Front of base boom Boom 16 15 12 8 20 19 17 6 CL 3 View G-G 4 22 2 2 5 9 13 18 9 23 13 11 11 13 17 20 3 Non-rotator Detail C View D-D Hydraulic rotator AW0080699 View F-F Air line to platform DWG. 0080699 Snorkel model TB 60 Page 4 - 7 ENGINE FORD LRG-423 VACUUM SWITCH ENGINE FORD LRG-425 GROUND CONTROL PANEL 77A SOL 78 5C STR 77A 80D IGN 77B FUEL SHUT OFF FILTERLOCK 10 10 DUAL FUEL SWITCH FUEL SHUT OFF SOLENOID GROUND CONTROL PANEL FILTERLOCK 77B 78 DUAL FUEL SWITCH 78 77B ENGINE WIRE ASSEMBLY CHOKE 80C BAT 32 80D IGN ST ENGINE WIRE ASSEMBLY MASTER SWITCH CARBURETOR 78A ENGINE WIRE ASSEMBLY 78 ENGINE WIRE ASSEMBLY 26 25 9 8 6 16 13 14 21 20 2 27 26 28 VIEW B-B 3 7 24 23 1 15 Liquid withdrawal 4 18 17 19 22 29 19 30 29 12 24 B A 11 10 5 27 26 28 B 20 A 20 15 6 24 VIEW A-A AW0082685 Page 4 - 8 Dual fuel Ford engine Snorkel model TB 60 DWG. 0082685 Dual fuel, Ford engine item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 part no 0111927 0112100 0080668 9940005 0070969 0090493 0090483 Kit item Kit item Kit item 3020017 3020013 0090492 0070331 9940001 986269 5560031 0080767 970369 0080766 0080326 987099 0072135 0083507 0081441 984069 0070974 5093002 970569 984109 972489 986299 970029 0151815 qty 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 3 3 1 5 1 4 2 10 8 8 5 1 TB 60 – 01-97 through 01-01 description Dual fuel engine, Ford LRG-423 - (see page 4-14 for parts breakdown) Dual fuel engine, Ford LRG-425 - (see page 4-18 for parts breakdown) Relief valve mount bracket LP gas cylinder, liquid withdrawal 43.5 lb capacity Bracket, LP gas cylinder - (includes left and right hand brackets) Decal, dual fuel instructions LP gas fuel hose Hydrostatic relief valve - (included in dual fuel kit 0073444) Straight thread adapter 1/4 NPT brass - (included in dual fuel kit 0073444) Bulkhead tee - (included in dual fuel kit 0073444) Switch, toggle - (used on Ford LRG-423) Switch, toggle - (used on Ford LRG-425) Placard, dual fuel switch Fuel tank, gasoline 20 gallon capacity Replacement fuel tank cap Washer 5/16 medium flat Nut 5/16-18 self locking Fuel tank support Capscrew 5/16-18 x 1 inch long hex head grade 5 Spacer tube Spacer tube Washer 1/4 medium lock Channel support - (before 3-20-00) Channel support, LP gas cylinder - (after 3-20-00) Decal, caution liquid withdrawal Nut 1/4-20 hex Coupler, female LPG Hose clamp Capscrew 3/8-16 x 3-1/2 inch long hex head grade 5 Nut 3/8-16 hex Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Washer 3/8 medium flat Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Jumper wire - (used on Ford LRG-425 engine only) 4-9 Dual fuel, Ford with 40 gallon gasoline tank item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 4 - 10 part no 0111927 0080668 9940005 0070969 0081553 0090483 Kit item Kit item Kit item 3020017 0090492 970369 986269 5560031 5093002 0081441 0090493 0152108 970569 986299 5560033 987119 0070974 qty 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 4 4 4 4 1 description Dual fuel engine, Ford LRG-423 - (see page 4-14 for parts breakdown) Relief valve mount bracket LP gas cylinder, liquid withdrawal 43.5 lb capacity Bracket, LP gas cylinder - (includes left and right hand brackets) Mounting bracket LP gas fuel hose Hydrostatic relief valve - (included in dual fuel kit 0073444) Straight thread adapter 1/4 NPT brass - (included in dual fuel kit 0073444) Bulkhead tee - (included in dual fuel kit 0073444) Switch, toggle Placard, dual fuel switch Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium flat Nut 5/16-18 self locking Clamp Decal, caution liquid withdrawal Decal, dual fuel instructions LP gas fuel hose Capscrew 3/8-16 x 3-1/2 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Washer 3/8 medium lock Coupler, female LPG TB 60 – 01-97 through 01-01 GROUND CONTROL PANEL FORD LRG-423 ENGINE VACUUM SWITCH 4 5 15 77A SOL 78B 5C STR 78 80D IGN FILTERLOCK FUEL SHUT OFF SOLENOID FUEL SHUT OFF 77A 10 77B DUAL FUEL SWITCH 78 77B CHOKE 23 ENGINE WIRE ASSEMBLY FORD LRG-423 3 80D Liquid withdrawal CARBURETOR 78A 78B 22 21 20 19 VIEW A-A ENGINE WIRE ASSEMBLY FORD LRG-423 14 13 12 6 1 9 7 8 16 10 2 A 18 17 AW0082117 A 11 15 DWG. 0082117 Dual fuel Ford with 40 gallon gas tank Snorkel model TB 60 Page 4 - 11 ENGINE FORD LRG-425 ENGINE FORD LRG-423 GROUND CONTROL PANEL ENGINE SOL STR 5C IGN 80D FILTERLOCK BAT VACUUM SWITCH IGN FILTERLOCK ST 78 CHOKE 77B MASTER SWITCH 80C 80D CARBURETOR ENGINE WIRE ASSEMBLY 78A 78B ENGINE WIRE ASSEMBLY ENGINE WIRE ASSEMBLY 10 9 11 13 6 3 15 16 17 18 19 20 14 8 2 1 5 21 22 12 4 4 VIEW A-A Liquid withdrawal A A 5 7 14 AW0082686 Page 4 - 12 LP fuel only Ford engine Snorkel model TB 60 DWG. 0082686 LP fuel only, Ford engine item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 part no 0111937 0112100 0080668 9940005 0070969 0072135 0083507 0080676 0072117 0090483 Kit item Kit item Kit item 0081441 986299 0070974 5093004 970369 5560031 986269 970029 984069 987099 972489 5560033 986299 qty 1 1 1 1 1 4 4 1 1 1 1 1 1 1 8 1 4 1 1 1 1 1 1 8 8 8 TB 60 – 01-97 through 01-01 description LP fuel engine, Ford LRG-423 - (see page 4-16 for parts breakdown) Dual fuel engine, Ford LRG-425 - (see page 4-18 for parts breakdown) Relief valve mount bracket LP gas cylinder, liquid withdrawal 43.5 lb capacity Bracket, LP gas cylinder - (includes left and right hand brackets) Channel support, LP gas cylinder - (before 3-20-00) Channel support, LP gas cylinder - (after 3-20-00) LP gas fuel hose LP gas fuel hose - (before 11-11-99) LP gas fuel hose - (after 11-11-99) Hydrostatic relief valve - (included in dual fuel kit 0073444) Straight thread adapter 1/4 NPT brass - (included in dual fuel kit 0073444) Bulkhead tee - (included in dual fuel kit 0073444) Decal, caution liquid withdrawal Washer 3/8 medium flat Coupler, female LPG Hose clamp Capscrew 5/16-18 x 1 inch long hex head grade 5 Nut 5/16-18 self locking Washer 5/16 medium flat Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 hex Washer 1/4 medium lock Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Nut 3/8-16 self locking Washer 3/8 medium flat 4 - 13 Dual fuel engine, Ford LRG-423 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 4 - 14 part no 0111927 0111845 0073444 8020009 8020036 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 5090024 7630335 5560038 970029 987099 3044146 3040083 5090026 5090011 5090027 5090035 3044145 5010020 5010007 5550010 5039501 5230005 3020054 8130005 qty 1 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 5 2 1 1 1 description Dual fuel engine, Ford LRG-423 Engine, Ford LRG-423 Dual fuel kit, liquid cooled - (kit includes items 3 through 14) Regulator Filter lock Hose adapter - (not sold separately) LP hose, 5/8 inch diameter x 24 inch long - (not sold separately) Street 3/8 NPT 90° elbow, brass - (not sold separately) Street 1/4 NPT 90° elbow, brass - (not sold separately) Connector 3/8 NPT to 5/8 inch hose, brass - (not sold separately) Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately) Street tee 1/8 NPT brass - (not sold separately) Hydrostatic relief valve - (not sold separately) Straight thread adapter 1/4 NPT brass - (not sold separately) Bulkhead tee - (not sold separately) Vacuum fitting Shut-off solenoid Nut #10-32 self locking Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Terminal #10 stud insulated 22/18 wire Terminal .250 tab male fully insulated 16/14 wire Hose clamp Nipple 1/8 NPT brass Street 90° elbow1/8 NPT brass Straight fitting 5/16 barb to 1/8 NPT Terminal #8 stud insulated 22/18 wire Fuel hose, 5/8 inch diameter x 18 inch long Vacuum hose, 3/16 inch diameter x 6 inch long Clamp Beaded 90° elbow Gasoline fuel shut-off valve Vacuum switch - (included with engine, item 1) Replacement switch TB 60 – 01-97 through 01-01 Dual fuel engine, Ford LRG-423 Hose supplied with engine split in half, item 5 installed between halves. 5 8 Spark module 9 32 29 6 28 23 4 25 10 23 17 20 16 22 31 26 15 22 24 11 15 14 13 Oil pressure switch 13 3 29 12 9 7 These items installed on side of turntable. 19 18 7 29 29 21 1 27 29 30 30 AW0111927 TB 60 – 01-97 through 01-01 4 - 15 LP fuel only engine, Ford LRG-423 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 4 - 16 part no 0111937 0111845 0073444 8020009 8020036 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 5090024 970029 987099 3040083 5090026 5090011 5090027 5010007 5550010 5039501 5010020 3020054 8130005 qty 1 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1 2 2 1 2 1 1 1 5 2 1 1 1 description Engine - LP fuel only, Ford LRG-423 Engine, Ford LRG-423 - (see page 4-14 for parts breakdown) Dual fuel kit, liquid cooled - (kit includes items 3 through 14) Regulator Filter lock Hose adapter - (not sold separately) LP hose, 5/8 inch diameter x 24 inch long - (not sold separately) Street 3/8 NPT 90° elbow, brass - (not sold separately) Street 1/4 NPT 90° elbow, brass - (not sold separately) Connector 3/8 NPT to 5/8 inch hose, brass - (not sold separately) Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately) Street tee 1/8 NPT brass - (not sold separately) Hydrostatic relief valve - (not sold separately) Straight thread adapter 1/4 NPT brass - (not sold separately) Bulkhead tee - (not sold separately) Vacuum fitting Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Terminal .250 tab male fully insulated 16/14 wire Hose clamp Nipple 1/8 NPT brass Street 90° elbow 1/8 NPT brass Vacuum hose, 3/16 inch diameter x 6 inch long Clamp Beaded 90° elbow Fuel hose, 5/8 inch diameter x 18 inch long Vacuum switch - (included with engine, item 1) Replacement switch TB 60 – 01-97 through 01-01 LP fuel only engine, Ford LRG-423 Hose supplied with engine split in half, item 5 installed between halves. 5 8 9 Spark module 23 4 10 20 6 26 19 15 21 11 19 15 13 14 13 22 3 23 12 9 These items installed on side of turntable. 7 17 16 7 23 23 25 18 1 23 24 24 TB 60 – 01-97 through 01-01 AW0111937 4 - 17 Dual fuel engine, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 4 - 18 part no 0112100 0112083 0073444 8020009 8020036 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 5090024 0111862 970029 987099 3040083 5550030 7630327 5010020 5010007 5090044 5090026 5550010 5039501 5039601 3020054 8130005 qty 1 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1 1 2 2 1 2 1 1 1 1 1 6 2 1 1 1 description Dual fuel engine, Ford LRG-425 Engine, Ford LRG-425 Dual fuel kit, liquid cooled - (kit includes items 3 through 14) Regulator Filter lock Hose adapter - (not sold separately) LP hose, 5/8 inch diameter x 24 inch long - (not sold separately) Street 3/8 NPT 90° elbow, brass - (not sold separately) Street 1/4 NPT 90° elbow, brass - (not sold separately) Connector 3/8 NPT to 5/8 inch hose, brass - (not sold separately) Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately) Street tee 1/8 NPT brass - (not sold separately) Hydrostatic relief valve - (not sold separately) Straight thread adapter 1/4 NPT brass - (not sold separately) Bulkhead tee - (not sold separately) Vacuum fitting Mount plate Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Terminal .250 tab male fully insulated 16/14 wire Clamp Hose 2 inch flame resistant x 2 inch long Fuel hose, 5/8 inch diameter x 48 inch long Vacuum hose, 3/16 inch diameter x 12 inch long Vacuum tee Hose clamp Clamp Beaded 90° elbow Splice Vacuum switch - (included with engine, item 1) Replacement switch TB 60 – 01-97 through 01-01 Dual fuel engine, Ford LRG-425 23 5 26 16 26 25 24 21 9 26 20 7 28 4 10 26 22 18 17 22 19 25 15 1 26 27 13 14 13 12 These items installed on side of turntable. AW0112100 TB 60 – 01-97 through 01-01 4 - 19 Driving and tail lights item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 4 - 20 part no 3064414 3040038 3040039 3044161 3044158 3040082 3060017 3020013 3040009 0074779 3040113 5093002 3040083 3060019 3060018 3044071 970029 987099 5560034 974679 974709 3090006 986009 3011601 0181376 3040469 0072418 0073250 0070758 qty 2 1 1 3 3 2 2 1 1 1 1 3 3 1 1 1 3 3 10 2 8 1 8 1 1 1 2 2 1 description Light, flood with round base Fuse holder, in-line Fuse, 10 amp capacity Terminal #10 stud insulated 16/14 wire Terminal #6 stud insulated 16/14 wire Terminal .250 tab male fully insulated 16/14 wire Light, turn signal Switch, toggle Switch boot, short Wire harness, tail lights Mounting base Hose clamp Terminal .250 tab female fully insulated 16/14 wire Flasher Flasher base Terminal butt connector insulated 16/14 wire Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Nut #10-24 self locking Machine screw #10-24 x 5/8 inch long round head Machine screw #10-24 x 1 inch long round head Flexgard tube, 120 inch long Washer #10 medium flat Wire, 16 gauge single conductor x 120 inch long Placard, light switch Relay, 12 volt DC Jumper wire Jumper wire Jumper wire TB 60 – 01-97 through 01-01 18 17 12 7 TO GROUND PANEL 25 11 1 LOCATION OF LIGHTS SWITCH ON PLATFORM 10 1 LEFT FRONT 6 + RIGHT FRONT 24 22 4 25 STRT 6 ACC + 13 25 10 16 2 3 22 24 19 21 25 7 98 5 JUNCTION BOX 26 LIGHTS RELAY 7 TAIL LIGHT SCHEMATIC 10 A RIGHT REAR 13 27 87 85 86 30 A LEFT REAR 15 14 27 13 B 24 13 IGN BAT - - 28 29 HEAD LIGHT SCHEMATIC 10 YELLOW BLUE 7 BROWN (REMOVE) 13 3 1A IN LINE FUSE AWA08067 Driving and tail lights Snorkel model TB 60 Page 4 - 21 6 10 7 PORT #2 "EXTEND" BOOM EXTENSION CYLINDER "2" NON-PROP EXT/RET B1 APITECH PROPORTIONAL VALVE A1 "1" PORT #1 "RETRACT" 5 8 10 DRIVE LIFT SWING 1 EXT/RET C1 C2 2 VICKERS NON-PROPORTIONAL VALVE 2 4 9 10 11 PLATFORM BOX INSTALLATION PROPORTIONAL VALVE INSTALLATION TURNTABLE WIRE ASSEMBLY 3 APITECH PROPORTIONAL VALVE 3 14 EXT RET 15 15 14 3 14 RET 15 3 15 14 3 EXT AW0082182 VICKERS NON-PROPORTIONAL VALVE Proportional extend/retract Page 4 - 22 Snorkel model TB 60 DWG. 0111893-2 Proportional extend/retract item 1 2 3 4 5 6 7 8 9 10 11 part no 0111893 0082181 0082179 0080362 0082180 5075206 978409 5560665 970529 5560033 986299 qty 1 1 1 2 1 2 2 4 4 10 8 TB 60 – 01-97 through 01-01 description Upper control box, proportional - (see page 3-57 for parts breakdown) Proportional control valve, Apitech Wire harness, proportional extend/retract 3/8 inch hydraulic hose Mount plate Hex head plug Capscrew 3/8-16 x 1-1/2 inch long socket head Capscrew 3/8-16 x 1-3/4 inch long socket head Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Nut 3/8-16 self locking Washer 3/8 medium flat 4 - 23 Air inlet heater, Deutz item 1 2 3 4 5 6 7 8 9 10 11 12 13 part no 7630215 8040135 3040506 3011001 3011601 0071568 3040268 3040161 0082064 3090006 3042263 3044142 3020080 0073781 qty 1 1 1 1 1 1 3 3 1 1 1 1 1 1 description Air inlet heater kit Replacement glow plug Solenoid, 12 volt DC Wire, 10 gauge single conductor x 144 inch long Wire, 16 gauge single conductor x 72 inch long Jumper wire Insulator boot Terminal 5/16 stud insulated 8 gauge wire Placard, heater instructions Flexgard tube, 84 inch long Terminal #10 stud insulated 8 gauge wire Terminal #6 stud insulated 22/18 wire Switch, toggle Jumper wire 10 6 1 OFF ON UP CCW CW START DN TURNTABLE SWING 9 3 FAST JIB BOOM MASTER MANIFOLD HEATER HOLD SWITCH ON FOR APPROX. 60 SECONDS START ENGINE 0082064 3 SLOW ENGINE SPEED LIFT/SWING CIRCUIT BREAKER 6 4 7 BAT ST IGN MASTER SWITCH 2 3 7 12 11 5 13 6 AW0082058 4 - 24 TB 60 – 01-97 through 01-01 Engine block heater item 1 2 part no 7630325 0181634 qty 1 1 description Engine block heater with cord, Ford LRG-423 engine Decal, engine block heater Yoke Locking screw Heater installation position 2 1 - install with element pointed down as shown AW011997 TB 60 – 01-97 through 01-01 4 - 25 Upper control box cover item 1 2 3 part no 0073076 0074782 5560657 5560656 qty 1 1 3 3 description Upper control box cover, standard Upper control box cover, fire resistant Pop rivet 1/8 inch aluminum #RVT-AD48 ABS Pop rivet 1/8 inch aluminum #RVT-AD46 ABS 1 2 Front view - Upper control box 3 Side view - cover installed Snap Side view cover shown in stowed position AW0071654 4 - 26 TB 60 – 01-97 through 01-01 Horn item 1 2 3 4 5 6 7 8 9 10 part no qty 3026027 7140092 0071269 5560655 3040128 3040127 0071557 0070733 0070759 0070760 1 1 1 2 1 1 1 2 1 1 description Switch, push button Switch seal Placard, horn Pop rivet #AD32-ABS Horn relay, 12 volt DC Horn, 12 volt DC Jumper wire Jumper wire Jumper wire Jumper wire 7 2 1 Upper control box 29 HORN Wiring box 3 4 Wiring box terminal strip Control wire #2 1 8 29 29 9 6 29A H B S 5 10 TB 60 – 01-97 through 01-01 AW0071270 4 - 27 Hydraulic warm-up item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 4 - 28 part no 0082053 3020013 3020078 0071792 0071793 0071844 3040047 0181398 0181285 0050137 0020283 5036703 5037003 970029 987099 986019 3044142 qty 1 1 1 1 1 2 1 1 1 1 2 2 1 2 2 2 1 description Hydraulic warm-up valve - (see page 2-53 for parts breakdown) Switch, toggle Temperature switch Placard, warm-up switch Decal, hydraulic warm-up instructions Jumper wire Terminal .250 tab female slip-on fully insulated 22/18 wire Diode jumper wire Diode jumper wire 1/4 inch hydraulic hose 1/4 inch hydraulic hose Swivel nut run tee Swivel nut 90° elbow Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Terminal #6 stud insulated 22/18 wire TB 60 – 01-97 through 01-01 MID THROTTLE HI THROTTLE 8 6 2 155 77A/155 155A 155A 155B 126 167 34 16B 16 5 4A 4 164B 78 77B 3 155A 155A GROUND CONTROL PANEL TEMPERATURE SWITCH WIRING BOX ENGINE WIRE ASSY 9 7 SENSE LINE DUMP VALVE 12 155B TURNTABLE WIRE ASSY 1 WARM UP DUMP VALVE 1 WARM UP DUMP VALVE 11 6 PLATFORM CONTROL BOX WIRING 10 4 IGN 10 2 START 155 PLATFORM CONTROL BOX 17 BATT CHECK VALVE ACC ANTI-RESTART SWITCH 4 5 BULKHEAD MTG. ANGLE 13 1 3 2 12 14 15 16 AWA08116 Hydraulic warm-up Snorkel model TB 60 Page 4 - 29 9 7 8 6 22 11 21 15 16 6 5 3 4 1 3 19 20 A 2 12 8 5 10 4 DETAIL "A" 24 ROTATOR COVER FUEL TANK 18 17 13 4 2 1 25 13 23 Tow package Page 4 - 30 Snorkel model TB 60 DWG. 0080663 AW0080663 Tow package item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 part no 0072214 0081063 0072216 0072224 0072225 5037006 5037005 5036705 5036706 0070766 0070927 0072226 0072203 5560662 970239 987109 5560647 5560039 2690001 5570003 5580002 2502416 0082160 0082164 0082203 qty description 1 1 1 2 1 1 1 2 1 1 1 1 1 12 2 2 2 2 2 2 1 2 1 1 1 Tow bar Steering arm, tow package Towing pin Tow bar storage cradle Float valve Swivel nut 90° elbow Swivel nut 90° elbow Swivel nut run tee Swivel nut run tee 1/4 inch hydraulic hose 1/2 inch hydraulic hose Bracket, float valve Decal, towing instructions Drive screw #4 x 1/4 inch long PK type U Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Capscrew 1/2-13 x 5 inch long hex head grade 5 Nut 1/2-13 self locking Bearing, self aligning Grease fitting Snapper pin Bearing Decal, danger tow package Decal, danger do not ride Decal, danger crushing hazard TB 60 – 01-97 through 01-01 4 - 31 Isolation valve item 1 2 3 4 5 6 7 part no qty 6010495 6010498 7740014 7740110 7720604 7721210 0070792 1 1 1 1 2 2 1 description Ball valve Ball valve Close nipple 1/2 NPT Close nipple 1-1/4 NPT Reducer bushing 3/4 x 1/2 Reducer bushing 1-1/2 x 1-1/4 1/2 inch hydraulic hose - (Deutz machines only) 5 5 3 2 7 6 1 6 4 4 - 32 AWA08081 TB 60 – 01-97 through 01-01 Platform lights item 1 2 3 4 5 6 7 8 9 10 part no 0072004 5560648 5560034 5569003 3040038 3040039 3060008 3020013 3044161 3044158 qty 1 2 2 1 1 1 2 1 1 3 description Light bracket Machine screw #10-24 x 3/4 inch long truss head Nut #10-24 self locking Grommet Fuse holder, in-line Fuse, 10 amp capacity Light, platform Switch, toggle Terminal #10 stud insulated 16/14 wire Terminal #6 stud insulated 16/14 wire 8 7 1 7 3 2 4 4 Upper control box Front view 7 4 8 10 7 5 6 10 9 Upper control box terminal strip AW0072012 TB 60 – 01-97 through 01-01 4 - 33 Work lights item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 part no qty 3064413 3067620 5093019 3090019 5569003 970029 986019 987099 3040082 3011601 3040114 3044161 3040038 3040039 3040083 2 2 7 1 1 7 7 7 3 1 1 1 1 1 3 description Light, incandescent with clamp bracket Light, halogen with clamp bracket Hose clamp Flexgard tube, 80 inch long Grommet Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock Terminal .250 tab male slip-on fully insulated 16/14 wire Wire, 16 gauge single conductor x 80 inch long Connector, in-line 16/14 wire Terminal #10 stud insulated 16/14 wire Fuse holder, in-line Fuse, 10 amp capacity Terminal .250 tab female slip-on fully insulated 16/14 wire 3 1 1 8 14 8 14 10 13 12 Light 8 4 Light 14 9 11 3 2 1 Upper control box terminal strip 1 2 3 2 7 4 - 34 6 5 AW0080768 TB 60 – 01-97 through 01-01 Motion alarm, drive item 1 2 3 4 5 6 7 8 9 10 part no qty 3040129 3040462 0081422 0073642 0073071 3040046 3040082 970029 987099 986019 3044162 1 1 1 1 1 2 1 4 4 4 1 description Motion warning alarm, standard Motion warning alarm, UL approved Mount angle - (used with UL approved warning alarm only) Jumper wire Jumper wire Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal .250 tab male slip-on fully insulated 16/14 wire Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Terminal 1/4 stud insulated 16/14 wire 10 39 6 Wiring box Upper control box B X + 39 A R DRIVE Drive controller NC STEER NO C C NO NC 39 C NC NO 39 C NC NO 5 4 3 9 8 5 7 1 1 Standard motion alarm TB 60 – 01-97 through 01-01 9 8 7 2 UL approved motion alarm AW0073066 4 - 35 Sandblast kit for metal cowling item 1 2 3 4 5 6 7 8 9 10 11 part no qty 0080642 0080621 1 1 1 0071982 0071998 5550050 5550040 5550060 5550037 0081106 970469 987119 984109 2 1 2 2 1 4 4 4 description Turntable cover Bellows, Lift cylinder Bellows, master and slave level cylinders - (use 1 per cylinder) Level cylinders by GBI or Seabee Level cylinders by Prince or Texas Clamp Clamp Clamp Clamp Cover - (diesel machines only) Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium lock Nut 3/8-16 hex 11 10 9 8 3 Slave level cylinder 7 6 3 7 6 2 5 4 1 Master level cylinder Lift cylinder AW0081815 4 - 36 TB 60 – 01-97 through 01-01 Spark arrestor muffler, Deutz item 1 2 3 4 5 6 7 8 9 10 11 part no 7630243 0082096 0082097 0082098 5550014 5560625 5560356 972029 5560355 987109 986269 qty description 1 1 1 1 2 1 1 1 1 2 2 Muffler, spark arrestor Tail pipe brace Exhaust pipe Tail pipe Exhaust clamp Capscrew metric M10-1.5 x 20mm long hex head Washer metric M10 lock Capscrew metric M8-1.25 x 20mm long hex head Washer metric M8 lock Washer 5/16 medium lock Washer 5/16 medium flat 1 4 9 8 11 10 5 5 2 7 3 2 6 AW0082095 TB 60 – 01-97 through 01-01 4 - 37 Warning light, single beacon item 1 2 3 4 5 6 7 8 9 10 11 part no qty 3060083 3060084 8160047 3011601 0071395 3090006 0072209 5090305 974659 987089 3040046 3044146 3040083 1 1 1 1 1 1 1 1 1 1 1 1 1 description Warning light, amber lens Warning light, red lens Replacement bulb Wire, 16 gauge single conductor x 144 inch long Light mount bracket Flexgard tube, 144 inch long Jumper wire Hose clamp Machine screw #10-24 x 1/2 inch long round head Washer #10 medium lock Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal #10 stud insulated 22/18 wire Terminal .250 tab male fully insulated 16/14 wire 1 3 6 7 8 1 3 4 Wiring box 5 2 9 1D 47 47 Light mounted on boom 11 10 4 - 38 AW0082042 TB 60 – 01-97 through 01-01 index A AC generator, 4-2, 4-5 AC generator valve, 2-23, 4-5 Access cover, chassis, 1-2 Access cover, cowling, 1-65, 1-66 Access cover, drive, 1-2 Accumulator, 2-6, 2-24 Actuator kit, 1-47 Actuator module, 3-9 Adapter plate, centerpost, 1-12 Adjustment bolt, 1-12 Air cleaner, 1-39, 1-56, 1-57, 1-58 Air cleaner access door, 1-61, 1-62 Air cleaner bracket, 1-39 Air cleaner elbow, 1-58 Air cleaner hose coupler, 1-39 Air cleaner mount bracket, 1-39 Air cleaner mounting band, 1-57, 1-58 Air hose, 4-6 Air inlet heater kit, 4-24 Air inlet hood, 1-57, 1-58 Air inlet tube, 1-57, 1-58 Air intake hose, 1-57 Air intake hose adapter, 1-39 Air intake tube, 1-57 Air intake tube clamp, 1-39 Alternator, 1-42 Alternator connection wire, 3-9 Alternator wire, 3-10 Anchor bolt, 1-23 Anchor plate, 1-26 Angle, radiator, 1-48, 1-52 Anti-cavitation valve, 2-22, 2-25 B Barber/Coleman governor, 3-15 Base boom, 1-23 Battery hold down, 3-3, 3-9, 3-15, 3-21 Battery hold down bolt, 3-3, 3-9, 3-15, 3-21 Battery, 12 volt DC - 550 CCA, 3-3, 3-9, 3-15, 3-21 Bearing spacer, 1-30 Bearing, self aligning, 1-8 Bellows, leveling cylinders, 4-36 Bellows, master level cylinder, 4-36 Boom switch, 1-23, 3-44 Booms, 1-20, 1-23 Bracket, battery disconnect switch, 3-3, 3-9, 3-15, 3-21 Bracket, drive valve, 2-22 Bracket, float valve, 4-31 Bracket, LP gas cylinder, 4-9, 4-10 Bracket, radiator support, 1-48, 1-52 Bracket, spark module mount, 1-51 Bracket, tilt alarm, 3-3, 3-9, 3-15, 3-21 Bumper, 1-65, 1-66 C Cable guide bracket, 4-6 Cable guide, 4 roller, 4-6 Cable retainer, 1-23 Cable sheave, 1-23, 1-29 Cable, 110 volt power AC generator, 4-2 Cable, 110 volt power to platform, 3-56 Carrier tube, 1-26 Cartridge holding valve, 2-39 Centerpost and fittings, 1-12 Channel support, LP gas cylinder, 4-9, 4-13 Chassis, 1-2 Check valve, 2-6, 2-27 TB 60 – 01-97 through 01-01 Circuit breaker, 15 amp capacity, 3-36, 3-40, 3-56 Circuit breaker, 20 amp capacity, 3-47, 3-57 Circuit breaker, 25 amp capacity, 3-36, 3-40 Circuit breaker, 3 amp capacity, 3-26, 3-28, 3-31, 3-32, 3-35, 3-47, 3-57 Clamp, T-bolt, 1-39 Clevis pin, 1-20 Close-up plug, 3-36, 3-40 Collar, 1-34 Control valve package, non-proportional, 2-9, 2-10 Control valve, drive/lift/swing, 2-12, 2-14 Control wire #1, 18 gauge/12 conductor, 1-26 Control wire #2, 18 gauge/12 conductor, 1-26 Controller, drive/steer, 3-52 Controller, extend/retract, 3-58 Controller, lift/swing, 3-54 Corrosion inhibitor, 3-36, 3-40, 3-47 Counterweight , 1-2 Coupler kit, 3-26 Cover gasket, hydraulic oil reservoir, 1-18 Cover plate, hydraulic oil reservoir, 1-18 Cover, chassis - 4 wheel drive, 1-10 Cover, cowling rear, 1-61, 1-62 Cover, drive motor, 1-10 Cover, filter access, 1-61, 1-62 Cover, GFCI outlet, 3-56 Cover, hoses, 1-10 Cover, lower controls, 1-65, 1-66 Cover, plastic cowling, 1-65, 1-66 Cover, platform rotator, 1-30 Cover, turntable rear, 1-65, 1-66 Cowling door, 1-61, 1-62, 1-65, 1-66 Cowling side, 1-61, 1-62, 1-65, 1-66 Cylinder anchor, 1-23 Cylinder anchor pin, 1-23 Cylinder, extension, 1-29, 2-28, 2-29 Cylinder, lift, 1-12, 2-31 Cylinder, master level, 1-12, 2-33, 2-34, 2-35, 2-36 Cylinder, slave level, 1-23, 2-40 Cylinder, Slave level, 2-37 Cylinder, steering, 1-6, 2-41, 2-42, 2-43, 2-44 D Decal, 4 x 4 logo, 1-69 Decal, attach fall restraint, 1-69 Decal, blue arrow, 1-69 Decal, caution governor damage, 1-69 Decal, caution liquid withdrawal, 4-9, 4-10, 4-13 Decal, control wire #1, 3-39, 3-43, 3-47, 3-57 Decal, control wire #2, 3-39, 3-43, 3-47 Decal, danger crushing hazard, 1-70, 4-31 Decal, danger cylinder failure, 1-69 Decal, danger do not reach, 1-69 Decal, danger do not ride, 1-70, 4-31 Decal, danger electrical hazard, 1-69, 3-47, 3-57 Decal, danger electrical/tipping hazard, 1-69 Decal, danger rotating engine parts, 1-69 Decal, danger tow package, 1-70, 4-31 Decal, danger you must not operate, 1-69 Decal, diesel fuel, 1-69 Decal, diode, 3-39 Decal, dual fuel instructions, 1-70, 4-9, 4-10 Decal, engine control module, 1-52, 1-69 Decal, gasoline fuel, 1-69 Decal, hydraulic oil, 1-69 Decal, hydraulic warm-up instructions, 1-70, 4-28 Decal, inspect wire ropes, 1-69 Decal, lift, 1-69 Decal, lift/tie down, 1-69 index 1 Index Decal, LPS logo, 1-70 Decal, lube recommendations, 1-69 Decal, made in USA, 1-69 Decal, main circuit breaker, 3-40 Decal, notice manual reorder, 1-69 Decal, OmniQuip logo, 1-69 Decal, operating manual enclosed, 1-69 Decal, power wire, 3-39, 3-43, 3-47 Decal, rotate while greasing, 1-69 Decal, safe operation information, 1-69 Decal, Snorkel brand logo, 1-69 Decal, TB 60 logo, 1-69 Decal, terminal strip, 3-39 Decal, throttle, 3-40 Decal, tie down symbol, 1-69 Decal, towing instructions, 1-70, 4-31 Decal, yellow arrow, 1-69 Diode holder, 3-39, 3-43 Diode stand off, 3-39, 3-43 Door latch, 1-32 Drive motor, 1-4, 1-10, 2-16 Drive motor brake, 4 cubic inch, 2-18 Drive motor with brake, 2-18 Drive sequence valve, left hand, 2-2, 2-5, 2-46 Drive sequence valve, right hand, 2-2, 2-5, 2-45 Drive valve, high torque, 2-2, 2-5, 2-22 Dual fuel engine, Ford LRG-423, 4-10, 4-14 Dual fuel engine, Ford LRG-425, 4-13, 4-18 Dual fuel kit, liquid cooled, 4-14, 4-16, 4-18 Dual holding valve, platform rotation, 1-34, 2-47 Dump valve, 2-6, 2-48 E Elbow, 3 inch 90° rubber, 1-57, 1-58 Electric fuel pump, 1-48, 3-51 Electrical box, drilled, 3-56 Electrical hazard See inside front cover Emergency power unit, 2-6, 2-49 Emission control hose, 1-58 Engine - LP fuel only, Ford LRG-423, 4-16 Engine adapter, Ford engine, 1-51, 1-55 Engine and radiator, Cummins 3.3, 1-36, 1-39 Engine block heater, Ford LRG-423 engine, 4-25 Engine control module, 1-52 Engine harness cover plate, 1-55 Engine isolator, 1-42 Engine mount, 1-44, 1-48, 1-52 Engine mount bracket, front, 1-44 Engine mount washer, 1-42, 1-44, 1-48, 1-52 Engine mount, Cummins 3.3, 1-36 Engine protection module, Deutz, 3-9 Engine tray, 1-42 Engine tray, Cummins 3.3, 1-42 Engine, Deutz F4L-1011F diesel, 1-44, 1-47 Engine, Ford LRG 423, 4-14, 4-16 Engine, Ford LRG-423, 1-48, 1-51 Engine, Ford LRG-423 gasoline, 1-51 Engine, Ford LRG-425, 1-52, 1-55, 4-18 Engine, Ford LRG-425 gasoline, 1-55 EPS anti-restart module, 3-3, 3-9 Exhaust bracket, 1-51, 1-55 Exhaust flange, LRG Ford, 1-51, 1-55 Exhaust gasket, 1-51, 1-55 Exhaust pipe, 1-39, 1-51, 1-57, 4-37 Extension cylinder, 1-23, 1-29 Extension with gasket, 3-36, 3-40 F Filter condition indicator, 1-36, 1-57, 1-58 Filter, sump strainer, 2-20 Flanged electrical outlet with cover, 3-36, 3-40 Flasher, 4-20 Flasher base, 4-20 Flexible coupling, 1-47, 1-51, 1-55 Float valve, 4-31 Flow divider valve, 2-22, 2-51 Flow divider/combiner valve, 2-5, 2-50 Front cowling, 1-61, 1-62, 1-65, 1-66 Front engine mount bracket, 1-42 Fuel filter, 1-44, 1-52, 3-51 Fuel gauge, 1-16 Replacement gauge lens, 1-16 Fuel hose, 1-40, 1-44, 1-48, 1-52, 4-14, 4-16, 4-18 Fuel pump, 1-52 Fuel tank strap, 1-16 Fuel tank support, 1-16, 4-9 Fuel tank, 40 gallon capacity, 1-16 Fuel tank, gasoline 20 gallon capacity, 4-9 Full height swinging gate, steel platform, 1-32 Fuse holder, in-line, 4-20, 4-33, 4-34 Fuse, 10 amp capacity, 4-20, 4-33, 4-34 G Gas spring, 1-65, 1-66 Gasket, hub cap, 1-8 Gasket, swing drive, 1-14 Gasket, upper control box, 3-47 Gasoline fuel shut-off valve, 4-14 Gear hub, 1-10, 1-74 Gravity gate, platform, 1-32 Grommet, 3-36, 3-40 Guard, boom switch, 1-24 Guard, emergency stop switch, 3-26, 3-28, 3-31, 3-32, 3-35 Guide bar, 1-20 H Hairpin clip pin, 1-20 Horn relay, 12 volt DC, 4-27 Horn, 12 volt DC, 4-27 Hose bracket, 4-6 Hose carrier, 1-20, 1-26 Hose carrier support tube, 1-20 Hose reel, 4-6 Hour meter, 3-36, 3-40 Hub, 1-8 Hub cap, 1-8 Hydraulic oil filter, 2-20 Hydraulic oil reservoir, 1-18, 2-20 Hydraulic oil reservoir, 26 gallon capacity, 2-20 Hydraulic pump, 1-47, 1-51, 1-55, 2-52 Hydraulic warm-up valve, 2-53, 4-28 I Insulator boot, 3-3, 3-9, 3-10, 3-15, 4-24 Intermediate boom, 1-23 K King pin, 1-6, 1-10 King pin cap, 1-6, 1-10 Knob, gate hinge pin, 1-32 L Last chance filter, 2-2, 2-5 Latch stop, 1-32 index 2 TB 60 – 01-97 through 01-01 Index Light bracket, 4-33 Light mount bracket, 4-38 Light, flood with round base, 4-20 Light, halogen with clamp bracket, 4-34 Light, incandescent with clamp bracket, 4-34 Light, platform, 4-33 Light, turn signal, 4-20 Link, 1-29 Link pin, 1-29 Liquid level gauge with thermometer, 2-20 Literature compartment, 1-69 Lock pin, 1-6 Locking pin, 1-6 Lower control panel and hinge, 3-26, 3-28, 3-31, 3-32, 3-35 Lower controls door, 1-65, 1-66 Lower controls, Cummins 3.3, 3-26 Lower controls, Deutz, 3-28, 3-31 Lower controls, Ford LRG-423, 3-32 Lower controls, Ford LRG-425, 3-35 Lower radiator hose, 1-39 LP fuel engine, Ford LRG-423, 4-13 LP gas cylinder, liquid withdrawal, 4-9, 4-10, 4-13 LP gas fuel hose, 4-9, 4-10, 4-13 Lubrication hose, 1-2 Lubrication tube, 1/4 inch copper tube, 1-2 Lug nut, 1-4, 1-10 M Mini siren, 3-36, 3-40, 3-47 Mini siren, engine alarm, 3-58 Motion control valve, drive, 2-2, 2-5, 2-54 Motion control valve, turntable swing, 1-14, 2-55 Motion warning alarm, standard, 4-35 Motion warning alarm, UL approved, 4-35 Motor mount, front, 1-47, 1-48, 1-52 Motor mount, left hand, 1-51, 1-55 Motor mount, rear, 1-47 Motor mount, right hand, 1-51, 1-55 Motor, swing drive, 1-14 Mount kit, Addco actuator, 1-47 Mount plate, actuator module, 3-9 Mount plate, governor, 3-15 Mount plate, overflow reservoir, 1-40, 1-48, 1-52 Mounting frame, platform rotator, 1-34 Muffler, 1-51, 1-55 Muffler clamp, 1-39 Muffler, spark arrestor, 1-51, 1-55, 4-37 Muffler, standard, 1-39 O Overflow reservoir, 1-48, 1-52 P Package valve, non-proportional, 2-6, 2-9 Pad plate, 1-23 Panel, drilled, 3-39, 3-43 Pin joint plate, 1-20 Pin lock, 1-12, 1-20, 1-23, 1-29, 1-30 Pin, cable retainer, 1-23 Pin, extend sheave, 1-29 Pin, gate hinge, 1-32 Pin, lift cylinder base end, 1-12 Pin, lift cylinder rod end, 1-12 Pin, master level cylinder base end, 1-12 Pin, master level cylinder rod end, 1-12 Pin, platform to tip boom, 1-30 Pin, retract sheave, 1-23 Pin, slave level cylinder to platform, 1-30 Pin, slave level cylinder to tip boom, 1-23 TB 60 – 01-97 through 01-01 Placard, 110 volt power, 3-36, 3-40 Placard, 125 volts 15 amps, 1-69 Placard, AC generator, 4-2 Placard, ANSI standard, 1-69 Placard, battery disconnect switch, 3-3, 3-9, 3-15, 3-21 Placard, caution liquid withdrawal, 1-70 Placard, caution serial number, 1-69 Placard, circuit breaker, 3-36 Placard, danger foam filled tires, 1-69 Placard, dual fuel switch, 4-9, 4-10 Placard, emergency bleed down valve, 1-69 Placard, engine rpm, 1-69 Placard, heater instructions, 4-24 Placard, horn, 3-58, 4-27 Placard, light switch, 4-20 Placard, lower controls, 3-26, 3-28, 3-31, 3-32, 3-35 Placard, lug nut torque, 1-69 Placard, platform capacity, 1-69 Placard, platform identification, 1-69 Placard, platform rotation, 3-58 Placard, pre-start instructions, 1-69 Placard, tire pressure, 1-70 Placard, upper control box, 3-47 Placard, upper control box front, 3-57 Placard, upper control box top, 3-47, 3-58 Placard, warm-up switch, 4-28 Plate, engine coupling, 1-47 Platform, 1-30 Platform foot switch, 3-45 Platform rotator, 1-30, 1-34, 2-56, 2-57 Power wire, 12 gauge/8 conductor, 1-26 PWM module, 3-3, 3-9, 3-15, 3-21 Pylon, platform rotator, 1-34 R Radiator, 1-48, 1-52 Radiator bracket, 1-40 Radiator cap, 1-40, 1-48, 1-52 Radiator cushion, 1-40, 1-48, 1-52 Radiator hose, 1-48, 1-52 Radiator mount angle, 1-40 Radiator overflow hose, 1-48, 1-52 Radiator, Cummins 3.3, 1-40 Range valve, 2-6, 2-58 Rear engine mount bracket, left hand, 1-42 Rear engine mount bracket, right hand, 1-42 Receptacle, GFCI outlet - 20 amp, 3-56 Relay, 12 volt DC, 3-3, 3-9, 3-15, 3-21, 3-36, 3-39, 3-40, 3-43, 3-47, 3-57, 4-20 Retaining ring, 1-12 Rheostat switch, 3-28, 3-31, 3-32, 3-35 Roller spacer, aluminum gravity gate, 1-32 Roller spacer, steel gravity gate, 1-32 Roller, aluminum gravity gate, 1-32 Roller, steel gravity gate, 1-32 Rotation bearing gear, 1-2 Rubber bumper, 1-69 S Selector valve, 2 wheel drive, 2-22, 2-59 Selector valve, 4 wheel drive, 2-22, 2-60 Selector valve, left hand, 2-5 Selector valve, right hand, 2-5, 2-61, 2-62 Sheave cage, 1-24 Shroud, cowling, 1-65, 1-66 Shroud, outer air intake, 1-65 Shut-off solenoid, 4-14 Siren, tilt alarm, 3-3, 3-9, 3-15, 3-21, 3-57 Slide pad, 1-20, 1-23, 1-24, 1-26, 1-29 index 3 index 4 TB 60 – 01-97 through 01-01 LIMITED WARRANTY Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no charge. Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms, of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four (4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a result of such replacement or repair will be the responsibility of the Customer or Dealer. The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel Service Department prior to performing any warranty repair or replacement. Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service Department within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must be notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty period. At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’s Vendor to Dealer or Customer. REPLACEMENT PARTS WARRANTY Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the normal warranty period of the machine upon which the part was installed. THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT: 1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty. Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer. 2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, if such modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adversely affects the stability, reliability or service life of the Snorkel product or any component thereof. 3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is not limited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not limited to failure to follow the recommendations contained in the Snorkel Operation, Maintenance, Repair Parts Manuals. Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not limited to hydraulic fluid, filters and lubrication. 4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application or type of environment in which the machine may be used; such as, but not limited to sandblasting applications. 5. Any Snorkel product that has come in direct contact with any chemical or abrasive material. 6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost orders, lost rental revenue, lost profits or increased cost. This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied, unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or Vice President-Marketing. SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY. SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY. The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whom the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service Department for further assistance. Effective July 1995 Maintenance and Schematics Maintenance information The parts drawings located in the repair parts sections, are designed for use as a guide for proper disassembly of the machine and components as well as for parts replacement. Always refer to the hydraulic system installation drawings and the electrical wiring diagram before removing or disassembling associated par ts. CAUTION Do not attempt to disconnect or remove any hydraulic line before reading and understanding all text concerning the system hydraulics. In most cases, disassembly of the machine will be obvious from the illustration. When disassembling or reassembling components, complete the procedural steps in sequence. Do not partially disassemble or assemble one part, then start on another. Always check your work to assure that nothing has been overlooked. The following list is a gentle reminder when disassembling or assembling the machine. ü Always be conscious of weight. ü Never attempt to lift heavy objects without the aid of a mechanical device. ü Do not allow heavy objects to rest in an unstable Parts should be thoroughly inspected before restoring to service at the time of reassembly. Burrs, nicks or scratches may be removed from machined surfaces by honing or polishing with #600 crocus cloth, followed by a thorough cleaning in an approved cleaning solvent, and blown dry with compressed air. Do not alter the contour of any part. If this operation does not restore the part to a serviceable condition, replace the part. Replace all O-rings, seals, and gaskets at reassembly. Use new roll pins or cotter pins. Dip all packing rings and seals in hydraulic oil before reassembling in cylinder and manifold installations. Replace any part having imperfect threads. In general, units that have been disassembled can be reassembled by reversing the order of disassembly. Remember that the service life of a machine can be increased by keeping dirt and foreign materials out of the vital components. Precautions have been taken to safeguard against this; shields, covers, seals and filters are provided to keep air and oil supplies clean; however, these items must be maintained on a scheduled basis in order to function properly. At any time air or oil lines are disconnected, clean surrounding areas as well as the opening and fittings themselves. As soon as a line or component is disconnected, cap or cover all openings to prevent the entry of dirt or foreign materials. condition. New parts should remain in their container until they are ready to be used. position - blocked or the weight removed by a suitable lifting device before disconnecting the hydraulic hose from the motor/pump unit to the lift cylinder. Clearly mark or tag hydraulic lines and electrical wiring connections when disconnecting or removing them from unit. This will assure that they are correctly reinstalled. ü Always make sure work platform is in stowed ü When raising a portion of the machine, be sure that Proper assembly is critical to the successful rebuilding of any unit. Carefully inspect any parts which are to be reused. If in doubt, replace. ü If a part resists removal, check to see if all “SAFETY FIRST” is a good slogan. adequate blocking is properly positioned - Do not depend on lifting device to hold and secure weight. fasteners, electrical wiring, hydraulic lines, etc., have been removed or that other parts are not interfering. TB 60 – revised December 2001 Replace any guards and protective devices that have been removed to carry out maintenance and repair work. 1 Maintenance schedules Snorkel has established a Preventive Maintenance Schedule that includes Daily Maintenance (Operator's Inspection), 90 Day or 150 Hour (frequent) Maintenance and Yearly or 500 Hour (annual) Maintenance, to detect any defective, damaged or improperly secured parts and provide information regarding lubrication and other minor maintenance items. The Maintenance Schedule following, outlines the requirements of these maintenance checks for each time interval. The Operator's Daily Maintenance and inspection must be performed by a trained operator. All other maintenance and inspections must be performed by a trained service technician only. Note that the 90 Day or 150 hour (frequent) and yearly or 500 hour (annual) Maintenance, require use of the Preventive Inspection Maintenance Checklist to pinpoint all inspection items. Retain a copy of these forms for your records. They also require that all placards and decals on the unit are to be inspected. All placards and decals must be in place and legible. Use the placards installation drawing and parts listing in the repair parts section 1 of this manual to check these placards and decals. Snorkel recommends that you make additional copies of the Preventive Inspection Maintenance Checklist forms for your use in perfor ming these inspections. DANGER Failure to perform the Preventive Maintenance at the intervals outlined in the Maintenance Schedule may result in a unit being operated with a defect that could result in INJURY or DEATH of the unit operator. Do not allow a unit to be operated that has been found to be defective.Repair all defects before returning the unit to service. Daily maintenance (operator’s inspection) Components 2 Service Required Emergency power motor/pump Check operation Air filter Check condition Engine oil Check oil level Fuel leaks Visually inspect (hoses, connections, etc.) Fuel tank cap Visually inspect (installation) Engine coolant Check fluid level Engine fuel level Check fuel gauge Bolts and fasteners Visually inspect (looseness) Platform gate Visually inspect (operation) Slide pads Visually inspect (boom wear marks) Structural damage and welds Visually inspect (weld cracks, dents) Tires and wheels Visually inspect (condition) Battery fluid level Check fluid level Battery terminals Visually inspect (corrosion) Charging system Visually inspect (belt, gauge) Control switches Visually inspect (operation) Wiring harnesses Visually inspect (installation, condition) Hydraulic leaks Visually inspect (hoses, tubes, fittings) Hydraulic oil Check fluid level Placards and decals Visually inspect (installation, condition) TB 60 – revised December 2001 Maintenance schedules 90 day or 150 hour maintenance (trained service technician) Components Service Required Recommended Lubricant or Further Instructions Daily maintenance Perform maintenance as per schedule Preventive inspection maintenance checklist Perform inspection, complete form Placards and decals inspection Inspect using drawing and parts listing Replace any missing or unreadin section 1 (repair parts) able decals/placards Door hinges and latches Lubricate SAE 10W oil or spray lubricant Rotation bearing Lubricate Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L Rotation bearing teeth & pinion Lubricate Mobil Mobiltac 375NC Tie rods Lubricate Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L Gear hubs Check fluid level, fill if low Mobil Mobilube HD 80W-90 Swing drive Check fluid level, fill if low Mobil Mobilube HD 80W-90 Platform rotator Refill if disassembled for repairs Consult factory Platform controller Check smooth operation & speeds Batteries Check specific gravity 1.260/1.275 at 80° F. Hydraulic return filter Check condition Replace if dirty Engine RPM Check for proper engine RPM Engine oil and filter Replace per engine owners manual See engine manufactures owner's manual Engine fuel filter Check condition Replace every 6 months or if dirty Retain copy of checklist Yearly or 500 hour maintenance (trained service technician Components Service Required Recommended Lubricant or Further Instructions 90 day or 150 hour maintenance Perform maintenance per schedule Hydraulic oil reservoir Clean and replace fluid Above 10° Mobil DTE-13M Below 10° Mobil DTE-11M Hydraulic return filter Replace After 1st. 50 hours, thereafter at recommended interval Hydraulic reservoir suction filter Clean and reinstall Hydraulic pressures Check pressures Gear hubs Replace fluid Mobil Mobilube HD 80W-90 Swing drive Replace fluid Mobil Mobilube HD 80W-90 Engine coolant Check Condition See engine manufacturer's owner's manual Front wheel bearings Clean and repack Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L TB 60 – revised December 2001 3 Service information Lubrication illustration 8 11 10 6 7 9 Steer 3 Drive 1 2 4 5 The illustration locates the lubrication points of the TB 60. Lubricants Tie rods Specific lubricants as recommended by Snorkel, should be used in maintaining your unit. If in doubt regarding the use of lubricants other than those listed, contact Snorkel Customer Service Department, St. Joseph Missouri, for evaluation and recommendation. Tie rods (item 3.): Lubricate at recommended interval using lubricant as outlined in the maintenance schedule. Swing drive Refer to the above lubrication illustration for location of item numbers. To check oil level, remove check plug located on the side of the gear box. Unit is full if oil is level with bottom of fill hole or just starts to run out. Pressure gun application Gear hubs Service all fittings as indicated in the Maintenance Schedule and lubrication illustration. Wipe away all excess lubricant from exposed surfaces. Over lubrication can collect dirt and foreign matter which acts as an abrasive. Lubrication of accessory equipment should be in accordance with the manufacturer’s recommendations. Gear hubs (item 5.): To check and fill Gear hubs: Rotation bearing Note: Do not overfill gear hubs as they are not vented and need air space for expansion of oil to prevent damage to hubs. Rotation bearing (item 1.): Pressure gun lubricate bearing at recommended interval using lubricant as outlined in the maintenance schedule. Rotate while lubricating. Lubrication fitting is located on the font plate of the turntable. Rotation gear teeth and pinion Rotation gear teeth and pinion (item 2.): Gear teeth and gear box pinion should be lubricated with a spray-on type open gear lubricant. 4 1. Rotate wheel until bottom of filler/drain plug is about 1 inch above horizontal centerline. 2. Remove plug with drive ratchet and extension. 3. Fill until lubricant is level with bottom of fill hole. Hydraulic oil reservoir Hydraulic oil reservoir (item 6.): The fluid level should be kept between the low and full marks on the sight gauge indicator and should be checked with all cylinders fully retracted and the platform in stowed position. The interior of the reservoir should be wiped out and cleaned each time the hydraulic oil is changed. TB 60 – revised December 2001 Service information The reservoir filler/breather cap should be removed and the cap strainer cleaned with Kerosene, Fuel Oil, or other solvent at this time. and in stowed position, drive range switch in “LO” position, and drive controller fully forward. Oil temperature should be at least 90 degrees. It is absolutely necessary that only new, clean hydraulic oil is added. Note: Use extreme caution while observing the condition indicator because of the motion of the drive wheels. The condition indicator is best observed from outside of the tract of the vehicle wheels to avoid possible personal injury or machine damage. Note: If it becomes necessary to add or use an oil other than the recommended fluid, it is important that it be compatible and equivalent to the factory fill. Local oil suppliers can generally furnish this information. If questions still remain, contact Snorkel Customer Service Department, St. Joseph, Missouri, for further information. Engines Engine (item 7.): Refer to the engine manufacturer’s instruction manual or consult your local engine service representative if engine adjustments or repairs are needed. The engine MUST be operated in accordance with manufacturer’s instructions and serviced at recommended intervals. Door hinges and latches Door hinges and latches (item 8.): After lubricating, remove any excess oil or over spray so it will not collect dirt or debris. Platform rotator Platform rotator (item 9.): Platform rotators will require lubrication only if disassembled for repairs. Consult factory for proper lubricant if replacement of platform rotator is required. Hydraulic oil return filter Return filter (item 10.): On TB 60 models, the hydraulic oil return filter is mounted on top of the hydraulic oil reservoir. The filter element is a throw-away type filter and should be changed after the initial break-in period (approximately 50 hours operation time). The filter is equipped with a hydraulic pressure gauge to indicate the filter element condition. A by-pass relief within the filter base is provided and is set to by-pass at 25 PSI. If pressure readings are above 25 PSI, the filter should be changed. The filter condition should be checked at the 90 day or 150 hour Preventive Inspection Maintenance interval or more frequently under extreme working conditions. The filter condition indicator is accurate only when the engine is running at maximum RPM and pump is discharging maximum flow, which occurs only during full speed driving. This requires that the indicator be observed while the unit is in motion, booms fully retracted TB 60 – revised December 2001 When changing the filter element, the oil inside of the filter element, should be examined for deposits of metal cuttings, which is present, could indicate excessive wear in some of the system components. Suction strainer Suction strainer (item 11.): A 100 mesh strainer is located within the hydraulic oil reservoir and filters the pump suction flow. The strainer is cleanable and should be cleaned at the time interval shown in the maintenance schedule chart, using Kerosene, Fuel oil or other solvent and a soft bristled brush. Inspect filter for damage to wire cloth. Holes in the filter cloth leak dirt into the pump and other vital hydraulic components. If element is damaged, replace. When filter has been thoroughly cleaned, reinstall filter on suction line and tighten securely. Batteries Batteries (not shown): Batteries will have longer life if the water level is maintained and they are kept charged. The unit will have better starting characteristics with a fully charged battery. n cold weather the battery should be maintained at full charge to keep from freezing. An extremely low or dead battery can freeze in cold weather. Make sure connections are clean and tight. Make sure charging equipment is operating properly. DANGER Lead-acid batteries produce flammable and explosive gases. Never allow smoking, flames or sparks around batteries. Lead-acid batteries contain sulfuric acid which will damage eyes or skin on contact. When working around batteries, always wear a face shield to avoid acid in eyes. If acid contacts eyes, flush immediately with clear water and get medical attention. Wear rubber gloves and protective clothing to keep acid off skin, if acid contacts skin, wash off immediately with clear water. 5 Preventive inspection maintenance 90 day or 150 hour checklist OK OK - No service required ✔ Corrective action required X Corrected, (record description of corrective action). Serial Number _____________________________ INSPECTION PROCEDURES CODES (1) Weld cracks, dents and/or rust (2) Installation (3) Leaks (4) Operation (5) Condition (6) Tightness (7) Residue buildup (8) See placards and decals inspection chart A 1 2 3 4 5 6 7 8 9 10 11 12 Check CHASSIS Structural (1) Steering cylinder pin caps (2,6) Steering linkage (4) Tires (5) Hydraulic tubes and hoses (3,5) Decals and placards (2,8) Drive motor brake (4) Torque drive wheel lugs per placard on wheel (6) Torque steer wheel lugs per placard on wheel (6) Right drive motor (3) Left drive motor (3) Lubrication points B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 TURNTABLE Structural (1) Torque turntable top bolts @180 ft. lbs. (6) Torque turntable bottom bolts @180 ft. lbs. (6) Hydraulic hoses and tubes (3,5) Centerpost (3) Centerpost securing bolts (6) Lift cylinder pin caps and tie wire (2,6) Emergency bleed down valve (4) Cowling (5,6) Wire harness (2,5) Lift cylinder and holding valves (3,4) Decals and placards (2,8) Master level cylinder pin caps and tie wire (2,6) Master level cylinder and holding valves (3,4) Rotation brake (4) Rotation backlash (5) Correct operators manual in document holder System pressure Lubrication Points 6 OK ✔ X Check C GROUND CONTROL STATION 1 Station selector switch ñ ground controls platform controls DO NOT work 2 Station selector switch ñ platform controls ground controls DO NOT work 3 Ground controls switches (4) 4 Turntable rotation (4) 5 Boom UP-DOWN (4) 6 Boom extension IN-OUT (4) 7 Platform leveling (4) 8 Emergency power, all functions (4) 9 Platform rotation (4) D 1 2 3 4 5 6 7 8 9 BOOMS Structural (1) Lift cylinder pin caps and tie wire (2,6) Hydraulic hoses and tubes (3,5) Extension cylinder and holding valve (3,4) Hose carrier tube (7) Hose carrier support (7) Plastic hose track (5) Electrical wires (5) Extend/retract wire ropes and sheaves (2,5,6) E 1 2 3 4 5 6 PLATFORM Structural (1) Decals and placards (2,8) Gravity gate (4) Hydraulic tubes and hoses (3,5) Slave level cylinder pin caps and tie wire (2,6) Slave level cylinder and holding valve (3,4) F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PLATFORM CONTROL STATION Foot switch, unit will not start when engaged (4) Foot switch, functions operate when engaged (4) Engine START-STOP (4) Electric throttle, if equipped (4) Turntable rotation (4) Boom UP-DOWN (4) Boom extension IN-OUT (4) Platform leveling (4) Platform rotation (4) Drive speed, HIGH-LOW (4) Drive range, HIGH-LOW (4) Engine choke, (gasoline unit only) (4) Emergency power, all functions (4) Emergency shutdown control (4) Gradual start to stop lift/swing/drive controls (4) Speed limit switch (4) 5 tilt alarm (4) 110 volt AC power to platform (2,4) OK ✔ X TB 60 – revised December 2001 Preventive inspection maintenance Check G HYDRAULIC RESERVOIR 1 Filler/breather cap and tank (6) 2 Hydraulic fluid level (5) H 1 2 3 4 5 6 7 8 9 10 11 ENGINE Charging system (4) Air filter (5) Hour meter (4) Belts and hoses (5) Hydraulic pump (4) Battery terminals (6) Indicator gauges (4,5) Engine START-STOP (4) Electric throttle (4) Electric choke, if equipped (4) Engine governor setting (4) I PLATFORM ROTATOR Structural (1) Hydraulic rotator actuator (3) Platform rotation holding valve (4) Mounting bolts and pin caps (2,6) 1 2 3 4 OK ✔ X J 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Check OPTIONAL EQUIPMENT 110 volt onboard AC generator (2,4) Dual fuel system (2,4) LP gas system and control (2,4) Horn (2,4) Motion warning alarm (2,4) Operation warning light (2,4) Key type master switch (2,4) Cold weather start kit ñ diesel only (2,4) Hydraulic system, cold weather warm up kit (2,4) Extension cylinder bleed down (2,4) Driving lights (2,4) Platform work lights (2,4) Sandblast protection kit (2,4) Airline to platform (2,4) Tow package (2,4) Optional platform (2,4,6) Manual rotator (2,4,6) Hydraulic rotator ñ self contained (2,4,6) Four wheel drive (2,4) Lifting lugs (2,5) OK ✔ X CORRECTIVE ACTION REQUIRED ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ 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___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________ NOTE: Attach additional sheets if required: All items have been properly checked and tested and found to be operating satisfactorily or necessary corrective action has been completed. INSPECTED BY: __________________________________________________ TB 60 – revised December 2001 DATE: ____________________________________ 7 Capscrew torque chart GRADE BOLT SAE GRADE 1 OR 2 SAE GRADE 5 SAE GRADE 6 SAE GRADE 8 DEFINITION INDETERMINATE QUALITY MATERIAL LOW CARBON STEEL MINIMUM COMMERCIAL QUALITY MEDIUM CARBON STEEL TEMPERED 105,000 P.S.I. MEDIUM COMMERCIAL QUALITY MEDIUM CARBON STEEL Q&T 133,000 P.S.I. MED. CARBON ALLOY STEEL Q&T 150,000 P.S.I. MARKING MIN. TENSILE STRENGTH BOLT SIZE 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 64,000 P.S.I. 5 9 15 24 37 53 74 120 190 282 RECOMMENDED TORQUE VALUES (FT - LBS) 10 7 19 14 34 25 55 40 85 60 120 88 167 120 280 200 440 302 660 466 10.5 22 37 60 92 132 180 296 473 714 The following rules apply to the chart 1. Consult manufacturers' specific recommendations when available. 2. The chart may be used with both course and fine thread fasteners lightly lubricated. 3. Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used. 4. The torque values are given in foot-pounds. 5. Inch pound equivalent may be obtained by multiplying by 12. 8 TB 60 – revised December 2001 Wire code and function Color Wire Circuit function 1 1A red red power to platform controls 12 volt DC Power to ground controls12 volt DC 1B 1C 1D 2 3 red red red red black power from circuit breaker to emergency stop switch power to auxiliary circuit starter to ammeter Deutz diesel machine power to platform controls 12 volt DC ground circuit 3B 3C 4 black black red ground circuit ground circuit, magnetic switch to oil pressure switch run from platform 4A 4C 5 red red blue ignition signal to run relay power to platform range switch start from platform 5A 5B 5C white yellow gray start signal to engine starter start solenoid signal start signal to start solenoid switch 6 6A 8 brown green red emergency power from platform emergency power solenoid signal platform foot switch start 8D 9 10 red white black run solenoid, Deutz diesel machine platform foot switch to controls power to platform foot switch 11 12 13 pink blue gray motor low range signal level function - down level function - up 14 15 16 yellow green blue boom extend/retract function - extend boom extend/retract function - retract hydraulic speed 16A 16B 17 blue pink orange speed signal at ground speed signal valve drive function - forward 18 19 20 21B 22B 23 24 25 26 27 28 28A 28B 31 34 54 55A purple brown blue yellow/black yellow/orange pink purple red orange blue green white white red pink blue red drive function - reverse steer function - left steer function - right boom raise/lower function - down boom raise/lower function - up turntable swing function - counter clockwise rotation turntable swing function - clockwise rotation medium throttle signal platform rotation function - clockwise rotation platform rotation function - counter clockwise rotation sense line dump ground controls switch to controls sense line dump valve throttle from ground controls range from boom switch tachometer pick-up medium throttle power to solenoid TB 60 – revised December 2001 9 Wire code and function Color Wire Circuit function 55B 56 red red high throttle power to solenoid alternator power to ammeter 57 67 67A 68 69 red red red red red starter to ammeter swing joystick controller power power to PWM module lift joystick controller power drive joystick controller power 70 73 74 pink orange red boom speed signal level sensor signal tilt alarm signal from tilt relay 77A 77B 78 yellow gray red fuel valve signal from vacuum switch solenoid dual fuel switch to filter lock dual fuel select, gasoline fuel 80A 80B 80C white white white power to ignition module power from hot start relay to coil magnetic switch to choke - (Ford engine machines only) 110 125 125A blue green white 110 volt power to platform high throttle signal high throttle 126 160 160A yellow green pink engine kill signal blocking valve power from platform blocking valve power from ground 160C 164 164B yellow red red power to blocking valve run power from run relay run power to alternator field 172 173 174 white white white PWM module to controls resister bridge module to PWM module resister bridge module to PWM module 175 A1 A2 white white white resister bridge module to PWM module throttle actuator throttle actuator 10 TB 60 – revised December 2001 PLATFORM CONTROL SELECTOR 2 10 10 PWM MODULE 5C GROUND OPERATION 4A 4 BLACK RED YELLOW GROUND BLUE 9 6 GROUND CONTROL THROTTLE BOOM EXTEND LEVEL REAR RHEOSTAT (BOOM SPEED) FRONT RHEOSTAT (BOOM SPEED) 172 MAIN BOOM PLATFORM RANGE SWITCH BAT 12 13 14 67 DRIVE CIRCUIT BREAKER 3 AMP PLATFORM THROTTLE 70 A 69 126 125 A 70 PLATFORM THROTTLE RELAY PLATFORM TILT ALARM 6 125 24 27 21 B 73 125 26 22 B 12 PLATFORM ROTATION BOOM EXTEND LEVEL PLATFORM ROTATION 23 R 16A SWING 15 A + - X B PLATFORM TILT RELAY 28 22 B DRIVE - XB SWING CIRCUIT BREAKER 3 AMP LIFT CIRCUIT BREAKER 3 AMP PLATFORM EMER POWER STR 21 B A + 68 PLATFORM ENG ALARM 174 173 GRAY GROUND EMER POWER 28 A SWING - X B 175 PURPLE 31 + 5 LIFT/SWING CIRCUIT BREAKER 3 AMP 67 A A 4C STR FOOT SWITCH LIFT ACC IGN BAT 8 1C 1 5 IGN GROUND CONTROL START SWITCH PLATFORM START SWITCH PLATFORM EMER STOP SWITCH PLATFORM CIRCUIT BREAKER 20 AMP 14 13 23 15 27 24 160 A C C STEER NC NC NO NO C NO NC 26 160 GROUND EMERGENCY STOP SWITCH 1B 25 25 4A 5C 1A 1C 126 RUN RELAY 1B D 56 AMMETER A B 6 W TACH 6A MASTER BATTERY DISCONNECT SWITCH START RELAY EMERGENCY POWER RELAY EMERGENCY POWER UNIT 38 125 167 MEDIUM THROTTLE RELAY 55 HM BATTERIES 12 VOLTS M 70 DOWN UP CCW CW SENS 3C T3 I TEMP S GAUGE T2 EXTEND RANGE VALVE GRD ENG ALARM 126 8D 17 19 18 20 16 A RESISTOR 5 OHM 73 DOWN RETRACT 16 B UP CCW 1D CW WHT RED M 26 16 34 G ACTUATOR MODULE 24 15 T1 HIGH THROTTLE RELAY 5A 14 13 BOOM SWITCH (SHOWN BOOM UP) 28 B ENG PROTECTION/ ANTI RESTART MODULE 5B 12 27 1D 160 C THROTTLE CIRCUIT BREAKER 15 AMP 25 AUX CIRCUIT RELAY ALTNTR 57 21 B/A 11 164 23 DRIVE REVERSE RUN CIRCUIT BREAKER 10 AMP 22 B ANTI RESTART RELAY DRIVE FORWARD 164 B LEFT STARTER MOTOR 3 BLK LEVEL SENSOR (SHOWN LEVEL) ENGINE OIL PRESSURE SWITCH P ADDCO ACTUATOR ENG TEMP SENSOR RIGHT GRD TILT RELAY 3 FUEL PROPORTIONAL BY-PASS COIL 31 GROUND CONTROL CIRCUIT BREAKER 25 AMP PLATFORM RHEOSTAT (BOOM SPEED) 28 A SENSE DUMP VALVE BLOCK VALVE 74 GRD TILT ALARM DWG. A08090 Electrical wiring schematic Deutz F4L-1011F engine Snorkel model TB 60 Page 11 PLATFORM START SWITCH PLATFORM PLATFORM CIRCUIT BREAKER 20 AMP 2 CONTROL SELECTOR PLATFORM EMERGENCY STOP SWITCH LIFT 10 1C IGN BAT 8 1 STR LIFT/SWING CIRCUIT BREAKER 3 AMP BLACK 67 A RED PWM MODULE GROUND OPERATION YELLOW PLATFORM ENGINE ALARM 174 PURPLE 173 - X B A + 68 - DRIVE X B A + - X B R 67 BOOMS 125 A DRIVE CIRCUIT BREAKER 3 AMP SWING CIRCUIT BREAKER 3 AMP PLATFORM THROTTLE 69 126 9 31 BLUE GROUND EMERGENCY POWER FRONT RHEOSTAT (BOOM SPEED) 172 PLATFORM RANGE SWITCH REAR RHEOSTAT (BOOM SPEED) DRIVE BOOMS/DRIVE SELECTOR SWITCH PLATFORM EMERGENCY POWER 6 + 175 GRAY 4 GROUND LIFT CIRCUIT BREAKER 3 AMP 4C 5 5 4A A 10 FOOT SWITCH 5C SWING ACC PLATFORM THROTTLE RELAY PLATFORM TILT RELAY PLATFORM TILT ALARM GROUND CONTROL THROTTLE 6 28 A 125 16A MAIN BOOM BOOM EXTEND LEVEL BOOM EXTEND LEVEL PLATFORM ROTATION SWING PLATFORM ROTATION C IGN STR 28 GROUND CONTROLS START SWITCH BAT 22 B 12 14 13 15 23 24 27 NC NC NO NO 73 21 B 125 21 B C STEER C 22 B 12 13 14 23 15 24 27 NO 26 NC 26 160 A 160 GROUND EMERGENCY STOP SWITCH 28 A 31 25 25 GROUND CONTROL CIRCUIT BREAKER 25 AMP 4A PLATFORM RHEOSTAT (BOOM SPEED) 164 B ANTI RESTART RELAY 21 B/A 11 22 B 12 14 13 23 15 24 27 26 17 18 20 19 1C RUN CIRCUIT BREAKER 10 AMP 126 160 C RUN RELAY 1B HM C 1A B+ W ENG. COOLANT SENSOR A NC BLK START RELAY IGNITION MODULE 80 125 UP CCW M - 80 A HIGH THROTTLE RELAY 3C DOWN LEVEL SENSOR (SHOWN LEVEL) ELECTRONIC GOVERNOR 55 A STARTER SOLENIOD CHOKE 55 B 54 FUEL PUMP 54 M - SPARK PLUGS Electrical wiring schematic Ford LRG 423 engine Snorkel model TB 60 DWG. 0082761 G B H E P C D F GRD TILT RELAY SENSE DUMP VALVE 3 A2 A1 ACTUATOR DISTRIBUTERLESS IGNITION COIL Page 12 1D DOWN PROPORTIONAL BY-PASS COIL DRIVE CUT OUT (SHOWN BOOM UP) LEFT CW 5A MEDIUM THROTTLE RELAY 78A 16 B PROX 180 D VACUUM SWITCH FUEL SHUTOFF RANGE VALVE GND ENG ALARM ENGINE TEMPERATURE GAUGE 77B 78 FILTER LOCK RESISTOR 73 A DUAL FUEL SWITCH CW RETRACT BLK BATTERY 12 VOLTS 77A CCW 3C EMER. POWER RELAY EMER. POWER UNIT 16 A EXTEND 220° 55 MASTER BATTERY DISCONNECT SWITCH EXT/LIFT CUT OUT (SHOWN WIFFLE TRIPPED) PROX 34 WHT 230° 5B 6 B S CRANK POSITION SENSOR 25 A A B 57 HI RANGE CUT OUT (SHOWN BOOM OUT) 164 TD G NO ALTERNATOR PROX 38 MAGNETIC SWITCH THOTTLE CIRCUIT BREAKER 15 AMP AMMETER 16 1D 70 AUX CIRCUIT RELAY 56 28 B ENGINE OIL PRESSURE SWITCH BLOCK VALVE GRD TILT ALARM UP DRIVE FORWARD DRIVE REVERSE RIGHT PLATFORM START SWITCH PLATFORM PLATFORM CIRCUIT BREAKER 20 AMP 2 CONTROL SELECTOR PLATFORM EMERGENCY STOP SWITCH LIFT 10 8 1C 1 IGN STR 5 5C LIFT/SWING CIRCUIT BREAKER 3 AMP BLACK 67 A RED YELLOW PWM MODULE GROUND OPERATION PLATFORM ENGINE ALARM 174 PURPLE 173 - X B A + 68 - DRIVE X B A + - X B R 67 BOOMS 125 A DRIVE CIRCUIT BREAKER 3 AMP SWING CIRCUIT BREAKER 3 AMP PLATFORM THROTTLE 69 126 9 31 BLUE GROUND EMERGENCY POWER FRONT RHEOSTAT (BOOM SPEED) 172 PLATFORM RANGE SWITCH REAR RHEOSTAT (BOOM SPEED) DRIVE BOOMS/DRIVE SELECTOR SWITCH PLATFORM EMERGENCY POWER 6 + 175 GRAY 4 GROUND LIFT CIRCUIT BREAKER 3 AMP 4C FOOT SWITCH 4A A 10 5 SWING ACC BAT PLATFORM THROTTLE RELAY PLATFORM TILT RELAY PLATFORM TILT ALARM GROUND CONTROL THROTTLE 6 28 A 125 16A MAIN BOOM BOOM EXTEND LEVEL BOOM EXTEND LEVEL PLATFORM ROTATION SWING PLATFORM ROTATION C IGN STR 28 GROUND CONTROLS START SWITCH BAT 22 B 12 14 13 15 23 24 27 NC NC NO NO 73 21 B 125 21 B C STEER C 22 B 12 13 14 23 15 24 27 NO 26 NC 26 160 A 160 GROUND EMERGENCY STOP SWITCH 28 A 31 GROUND CONTROL CIRCUIT BREAKER 25 AMP PLATFORM RHEOSTAT (BOOM SPEED) 25 4A 21 B/A 11 22 B 12 14 13 23 15 24 27 26 17 18 20 19 126 160 C 28 B 16 1D 70 PROX 38 AUX CIRCUIT RELAY 125 THOTTLE CIRCUIT BREAKER 15 AMP 180 MALFUNCTION INDICATOR LAMP 55 HI RANGE CUT OUT (SHOWN BOOM OUT) 149 RUN RELAY 1B HM EXT/LIFT CUT OUT (SHOWN WIFFLE TRIPPED) PROX CCW AMMETER MEDIUM THROTTLE RELAY A TO ENGINE HARNESS (SEE FORD 425 EFI ENGINE HARNESS DRAWING) 6 RANGE VALVE GND ENG ALARM 170 EMER. POWER RELAY DOWN 55 B 171 UP DOWN 181 DUAL FUEL DUAL FUEL RELAY BATTERY 12 VOLTS LEVEL SENSOR (SHOWN LEVEL) 78A 78B STARTER SOLENIOD 78 77B FILTER LOCK M - MALFUNCTION INDICATOR SWITCH 156 FUEL PUMP LEFT CW RIGHT UP GRD TILT RELAY SENSE DUMP VALVE PROPORTIONAL BY-PASS COIL DRIVE CUT OUT (SHOWN BOOM UP) CCW 5A M - 16 B PROX 1D EMER. POWER UNIT DUAL FUEL SWITCH 73 HIGH THROTTLE RELAY ALTERNATOR MASTER BATTERY DISCONNECT SWITCH RESISTOR RETRACT B+ W 57 CW EXTEND 34 1A 56 16 A DRIVE FORWARD DRIVE REVERSE GRD TILT ALARM NC OIL PRESSURE SWITCH C DWG. 0082775 Electrical wiring schematic Ford LRG 425 engine Snorkel model TB 60 Page 13 OIL FLOW CHART 65 7 4 1 2 Centerpost manifold 3 Steering cylinder FUNCTION CENTERPOST NO. RETURN 1 DRIVE - FORWARD 2 DRIVE - REVERSE 3 PILOT 4 STEER - RIGHT 5 STEER - LEFT 6 NOT USED 7 2500 PSI 2 1 Rear drive Anti-cavitation valve M2 1000 PSI FWD FWD P M2 P A B LH RH A M1 1000 PSI M1 B Dual sequence valve M2 1000 PSI P M1 M2 P 1000 PSI M1 V2 B FA E C D V1 BR Selector valve CD 3000 PSI 3000 PSI 1000 PSI 1000 PSI V M2 C2 C1 Flow divider/combiner Page 14 Hydraulic schematic Chassis, 2 wheel drive Snorkel model TB 60 DWG. 0082089 M1 Motion control valve Steering cylinder 65 7 4 1 3 2 Centerpost manifold OIL FLOW CHART FUNCTION CENTERPOST NO. FWD REV REV FWD FWD FWD Front motors B A LH 3 PILOT 4 STEER - RIGHT 5 STEER - LEFT 6 NOT USED 7 2500 PSI FWD A B 2 RH LH A 1 B Rear motors Anti-cavitaion valve M2 1000 PSI P M1 B FA E M2 P 1000 PSI M1 B FA E CD C D Dual sequence valves CD M2 1000 PSI V P V C1 C2 2 DRIVE - REVERSE B FWD D 1 DRIVE - FORWARD RH A C RETURN C2 C1 M1 M2 P 1000 PSI M1 V2 V1 BR B FA E C D 3000 PSI 3000 PSI CD 1000 PSI V C2 Motion control valve M2 M1 C1 DWG. 0082090 Hydraulic schematic chassis - 4 wheel drive Snorkel model TB 60 Page 15 LIFT SWING PLATFORM ROTATION SLAVE LEVEL CW CCW CCW CW 2200 PSI 2200 PSI 1 RET 6 2 3000 PSI 900 PSI 1 3 .25 GPM C1 2 .25 GPM 2 900 PSI 1800 PSI 4 1 MASTER LEVEL PLATFORM CONTROL VALVE V1 1800 PSI 3 5 C2 EXTEND V2 3000 PSI EXTEND 3000 PSI BR A B A1 B1 LEVEL 1700 PSI STEER VS S 3000 PSI 3000 PSI 1 2000 PSI 2000 PSI 2000 PSI B5 A5 B4 A4 B3 A3 B2 2000 PSI 3 GPM C A2 3.5 GPM A P1 SENSE LINE DUMP VALVE T1 B CONTROL VALVE PACKAGE TEST PUMP CCW C1 CW C2 LIFT C2 5.2 GPM 6.6 GPM REV C1 LIFT SWING 3.3 GPM LOWER C1 3.3 GPM S FWD C2 350 PSI DRIVE 650 PSI 24 GPM VP 2500 PSI ACCUMULATOR CHARGE 300 PSI 1150 PSI CHECK VALVE MANIFOLD 9 5 33HZ 33HZ 33HZ SV P T T 2 6 33HZ 33HZ DV P EP 7 1 33HZ 3000 PSI TEST 24 GPM 8 3 4 RETURN MANIFOLD EMERGENCY POWER LS P T C A 3000 PSI RANG VALVE DRIVE/LIFT/SWING VALVE B OIL FLOW CHART FUNCTION Page 16 Hydraulic schematic turntable - booms Snorkel model TB 60 CENTERPOST NO RETURN DRIVE - FORWARD DRIVE - REVERSE 1 PILOT STEER - RIGHT 4 STEER - LEFT 6 NOT USED 7 DWG. 0082091 2 3 5 2 3 5 6 7 4 1 CENTERPOST 2
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