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3DUWV 0DLQWHQDQFH 0DQXDO HR-9016 Turbo™ Rotary Mower 70524 - Detroit Diesel D704LT, 4WD 70525 - Detroit Diesel D704LT, 4WD with ROPS GB Part No. 2810223-Rev B To Order Parts 1. Write your full name and complete address on the order. 5. Send or bring the order to an authorized Textron Turf Care And Specialty Products Dealer. 2. Explain where and how to make shipment. 6. Inspect all shipments on receipt. If any parts are damaged or missing, file a claim with the carrier before accepting. 3. Give product number, name and serial number that is stamped on the name plate or serial plate located on the left rear frame of your product. 4. Order by the quantity desired, the part number, and description of the part as given in the parts list. 7. Do not return material without a letter of explanation, listing the parts being returned. Transportation charges must be prepaid. Use of other than Textron Turf Care And Specialty Products authorized parts and accessories will void the warranty. Table of Contents 1 1.1 1.2 2 2.1 2.2 2.3 2.4 2.5 2.6 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 Safety Operating Safety ............................................... 4 Important Safety Notes .....................................5 Specifications Product Identification ........................................ 6 Engine ...............................................................6 Tractor ..............................................................6 Weights and Dimensions ..................................7 Cutting Units .....................................................7 Accessories & SUpport Literature .....................7 Adjustments General ............................................................. 8 Leveling Decks .................................................8 Servicing Front Deck ........................................9 Winglet Adjustment ...........................................9 Cutting Height .................................................10 Parking Brake .................................................11 Neutral Adjustment .........................................11 Neutral Sensing Switch ...................................12 Forward Sensing Switch .................................12 Lift Limit Switches ...........................................13 Traction Pedal .................................................14 Steering Toe-In ...............................................14 Steering Stop Bolts .........................................14 Torque Specification .......................................15 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24 5 5.1 6 6.1 Maintenance General .......................................................... 16 Inspecting Blades ........................................... 16 Sharpening Blades ......................................... 17 Engine ............................................................ 18 Engine Oil ....................................................... 18 Muffler and Exhaust ....................................... 18 Air filter ........................................................... 19 Fuel ................................................................ 19 Fuel System ................................................... 20 Battery ............................................................ 20 Jump Starting ................................................. 20 Charging Battery ............................................ 21 Hydraulic Hoses ............................................. 21 Hydraulic Oil ................................................... 22 Hydraulic Filters ............................................. 22 Radiator & Oil Cooler ..................................... 23 Care and Cleaning ......................................... 24 Electrical System ............................................ 24 Tires ............................................................... 26 Wheel Mounting Procedure ............................ 26 Rollover Protection Structure (ROPS) ............ 27 Storage ........................................................... 27 Maintenance Chart ......................................... 28 Lubrication Chart ............................................ 29 Troubleshooting General .......................................................... 30 Parts List Table of Contents ........................................... 31 Copyright 1999 Textron Inc. “All rights reserved, including the right to reproduce this material or portions thereof in any form.” Litho in U.S.A. 11-2001 Suggested Stocking Guide To Keep your Equipment fully operational and productive, Textron Turf Care And Specialty Products suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. 3. Order by the quantity desired, the part number, and the description of the part. To order any of the following material: 1. Write your full name and complete address on your order form. 4. Send or bring the order to your authorized Textron Turf Care And Specialty Products Dealer. 2. Explain where and how to make shipment: ❑ UPS ❑ Regular Mail ❑ Overnight ❑ 2nd Day Service Parts Qty. Part No. Description Qty. Part No. 5003207 Engine Oil Filter 5003370 Engine Air Filter 5003212 Engine Fuel Filter Description 5003691 Hydraulic Charge Filter 5002693 Hydraulic Return Filter Service Support Material Qty. Part No. Description Qty. 2810264 Safety & Operation Manual 2810223 Parts & Maintenance 5003465 Video, Operator Training Description Service Manual How To Use This Manual Abbreviations N/S - Not serviced seperately, can only be obtained by ordering main component or kit. AR -Variable quantity or measurement is required to obtain correct adjustment. Symbols such as ●, next to the item number, indicate that a note exists which contain additional information important in ordering that part. Bulleted Items Bulleted items indicate component parts that are included as part of an assembly or another component. These parts can be ordered separetely or as part of the main component. Item ● Part No. 1 2 3 4 5 123456 789012 345678 N/S 901234 Qty Description 1 1 1 1 1 Mount, Valve Valve, Lift • Handle • Seal Kit Screw, 1/4-20 x 2” Hex Head Serial Numbers/Notes Indicates a piece part Includes Items 2 and 3 Serviced part included with Item 2 Non serviced part included with Item 2 3 1 1 1.1 SAFETY SAFETY OPERATING SAFETY ______________________________________________________ ! WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine. 1. Safety is dependent upon the awareness, concern and prudence of those who operate or service the equipment. Never allow minors to operate any equipment. 2. It is your responsibility to read this manual and all publications associated with this equipment (Safety and Operation manual, engine manual, accessories and attachments). If the operator can not read English it is the owner’s responsibility to explain the material contained in this manual to them. 3. Learn the proper use of the machine, the location and purpose of all the controls and gauges before you operate the equipment. Working with unfamiliar equipment can lead to accidents. 4. Never allow anyone to operate or service the machine or its attachments without proper training and instructions; or while under the influence of alcohol or drugs. 5. Wear all the necessary protective clothing and personal safety devices to protect your head, eyes, ears hands and feet. Operate the machine only in daylight or in good artificial light. 6. Inspect the area where the equipment will be used. Pick up all the debris you can find before operating. Beware of overhead obstructions (low tree limbs, electrical wires, etc.) and also underground obstacles (sprinklers, pipes, tree roots, etc.) Enter a new area cautiously. Stay alert for hidden hazards. 7. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in operation. The owner/operator can prevent and is responsible for injuries inflicted to themselves, to bystanders and damage to property. 9. Never disconnect or bypass any switch. 10. Carbon monoxide in the exhaust fumes can be fatal when inhaled. Never operate the engine without proper ventilation. 11. Fuel is highly flammable, handle with care. 12. Keep the engine clean. Allow the engine to cool before storing and always remove the ignition key. 13. Disengage all drives and engage parking brake before starting the engine (motor). Start the engine only when sitting in operator’s seat, never while standing beside the unit. 14. Equipment must comply with the latest federal, state, and local requirements when driven or transported on public roads. 15. Never use your hands to search for oil leaks. Hydraulic fluid under pressure can penetrate the skin and cause serious injury. 16. Operate the machine up and down the face of the slopes (vertically), not across the face (horizontally). 17. To prevent tipping or loss of control, do not start or stop suddenly; reduce speed when making sharp turns. Use caution when changing direction on slopes. 18. Always use the seat belt when operating tractors equipped with a ROPS. Never use a seat belt when operating tractors without a ROPS. 19. Keep legs, arms and body inside the seating compartment while the vehicle is in motion. 8. Never operate equipment that is not in perfect working order or is without decals, guards, shields, discharge deflectors or other protective devices securely fastened in place. This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses. 4 SAFETY 1.2 1 IMPORTANT SAFETY NOTES ________________________________________________ ! This safety alert symbol is used to alert you to potential hazards. DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and property damage. It may also be used to alert against unsafe practices. For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no circumstances should this equipment be operated without these devices securely fastened in place ! WARNING The operator back-up system on this tractor prevents the tractor from starting unless the brake pedal is engaged, mower switch is off and traction pedal is in neutral. The system will stop the engine if the operator leaves the seat without engaging the parking brake or setting the mower switch off. NEVER operate tractor unless the operator back-up system is working. ! WARNING 1. Before leaving the operator’s position for any reason: a. b. c. d. e. Return traction pedal to neutral. Disengage all drives. Lower all implements to the ground. Engage parking brake. Stop engine and remove the ignition key. 2. Keep hands, feet, and clothing away from moving parts. Wait for all movement to stop before you clean, adjust or service the machine. 3. Keep the area of operation clear of all bystanders and pets. 4. Never carry passengers, unless a seat is provided for them. 5. Never operate mowing equipment without the discharge deflector securely fastened in place. By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency. Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Textron Turf Care And Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void the warranty. 5 2 2 2.1 SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION _________________________________________________ 70524 .............................. HR 9016 Turbo, 4 Wheel Drive 70525 .............................. HR 9016 Turbo, 4 Wheel Drive with ROPS JACOBSEN DIVISION OF TEXTRON INC. RACINE, RA CINE, WIS WIS. MADE IN U.S.A. U .A. SERIAL NUMBER Serial Number ................ An identification plate, like the one shown, listing the serial number, is attached to the frame of the tractor and is located to the operator’s right just over the rear axle. Always provide the serial number of the unit when ordering replacement parts or requesting service information. 2.2 EEC Sound Power Sound Pressure Level Operator Ear 70524 105 dba 70525 105 dba Product* Vibration M/S2 Arms Body 90 dba .755 .026 90 dba .755 .026 * With engine at 2400 RPM (No Load) Governor Setting: High Idle: Throttle Stop On ....... 2400 rpm (PTO off) 2300 rpm (PTO engaged) Throttle Stop Off ....... 2750 rpm (Non EU only) Low Idle .................... 1050 rpm Lubrication: Capacity.................... 7 qts. Type .......................... SAE 15 W40 API Classification ..... CF 4, CD-II, CE Air Filter .......................... Dry type with evacuator valve and service indicator. Alternator ........................ 55 amp TRACTOR ________________________________________________________________ Tires: Front ......................... 29 x 14 - 15: 8 ply Rear ......................... 24 x 12 -12: 6 ply Pressure ................... 20-22 psi (138-152 kPa) Battery: Type .......................... Two maintenance Free 12 Volt Batteries 1390 CCA @ 0°F (-18°C) Group ........................ 75-84N Brakes: Service ..................... Dynamic braking through traction circuit. Parking...................... Mechanical front wheel drum Hand lever actuated Turn-assist ................ Mechanical front wheel drum Two pedal actuation 6 1601 1651 ENGINE__________________________________________________________________ Make ............................... Detroit Diesel Corp Model .............................. D704LT Horsepower..................... 87 hp (66 kW) @ 3000 rpm Displacement .................. 169.4 cu. In. (2.776 liter) Torque ............................. 236 ft. lbs. (320 Nm) @ 1200 rpm Fuel: Type .......................... No. 2 Diesel (CUNA NC 630.01) Rating ....................... Min. cetane rating 45 Capacity .................... 35 U.S. Gal. (151 liters) 2.3 70524 88006 Speed: Mow ......................... 0 - 8.5 mph (13.6 kph) Transport - 2 WD ...... 0-20 mph (32 kph) Reverse - 2WD ......... 0-5.5 mph (8.9 kph) Reverse - 4 WD ........ 0 - 3 mph (4.8 kph) Production ...................... 16.5 acres per hour @ 8.5 mph Hydraulic System: Capacity.......................... 55 U.S. gal. (208 liters) System Reservoir ........................ 33 U.S. gal. (125 liters) Fluid Type ....................... ISO VG 68 Cooling ........................... Hydraulic oil Cooler Charge Filter................... 10 micron Return Line Filter ............ 10 micron Steering ......................... Hydrostatic power steering SPECIFICATIONS 2.4 WEIGHTS AND DIMENSIONS ________________________________________________ Dimensions: Inches Length - Front deck down.............................. 174 Height - Top of Steering Wheel ...................... 60 Height - Top of ROPS...................................... 94 Width - Mow .................................................. 198 Width - Transport............................................. 95 2.5 (mm) (4420) (1524) (2388) (5029) (2413) Weights: Lbs. (kg) Overall (less operator) ................................ 6385 (2880) CUTTING UNITS ___________________________________________________________ Blade size ....................... 21 in. (533 mm) Tip speed ........................ 16,500 ft./min. (5029 m/min.) Tires Size........................... Ten 11 x 4.00 - 5.0 (4 ply) Two 13 x 6.50 - 6.0 (4 ply) Pressure ................... 20-25 psi (138-173 kPa) Width Front Deck................. 92 in. (2336 mm) Side Decks ................ 59 in. (1499 mm) Number of Blades Front Deck................. 5 Side Decks ................ 3 Overall Cutting Width ...... 16 ft. (2.4 m) Cutting Height ................. 1-5.5 in. (25 - 140 mm) 2.6 2 ACCESSORIES & SUPPORT LITERATURE _____________________________________ Contact your area Textron Turf Care And Specialty Products Dealer for a complete listing of accessories and attachments. ! CAUTION Use of other than Textron Turf Care And Specialty Products authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty. Air Blow Gun ........................................................... JAC5098 Orange Touch-up Paint (12 oz. spray) ...................... 554598 2-Post ROPS with Seat Belt........................................ 78138 ● All Weather Cab w ROPS and Seat Belt.......... See Below ● Air Conditioner Kit ............................................ See Below Leaf Mulching Kit ........................................................ 71055 High Lift Blade Kit ................................................... 4116825 Light Harness Kit..................................................... 5003564 Road Light Kit (Requires 5003564)............................. 78154 Work Light Kit (Requires 5003564) ............................. 78155 Canopy / Sunshade..................................................... 67857 Rear Steering Wheel Weight Kit ..............................2812307 Carefree Tire Kit ......................................................2811453 Hood Locking Latch .................................................1004049 Cruise Control..............................................................67888 ◆ Snowthrower .....................................................See Below ▲ Rotary Broom ...................................................See Below Service and Support Literature Safety and Operation Manual ..................................3010791 Parts and Maintenance Manual ...............................2810223 Operator Training Video ...........................................5003465 Service & Repair Manual ● Contact: Jodale Perry Corporation Box 990, 300 Route 100 Morden, Manitoba, Canada R6M 1A8 Phone: (204) 822-9100 Fax: (204) 822-9111 ▲ Contact: ◆ Contact: Loftness Specialized Equipment, Inc. South Highway 4 Hector, MN 55342 Phone 800-828-7624 Fax (320) 848-6269 ATTN Doug Haley M-B Companies, Inc. 1200 S. Park Street, Box 148 Chilton, WI 53014 Phone: (888) 558-5801 Fax: (920) 898-4588 7 3 3 ADJUSTMENTS ADJUSTMENTS 3.1 GENERAL________________________________________________________________ adjustment cannot be made, contact an authorized Textron Turf Care And Specialty Products Dealer. ! WARNING 2. Replace, do components. To prevent injury, lower implements to the ground, disengage all drives, engage parking brake, stop engine and remove key from ignition switch before making any adjustments or performing maintenance. adjust, worn or damaged 3. Do not wear jewelry or loose fitting clothing when making adjustments or repairs. Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands. ! CAUTION Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine. If only the front or rear of the tractor is raised, place chocks in front of and behind the wheels that are not raised. 1. Adjustments and maintenance should always be performed by a qualified technician. If proper 3.2 not 4. Do not change governor settings or overspeed the engine. LEVELING DECKS _________________________________________________________ If the decks or casters have been removed for service or cutting height appears uneven, it may be necessary to level decks. Adjust casters so cutting heights of outer blades are within 1/8” (3 mm) of each other. 1. Position tractor and decks on a hard, flat, level surface. Position blades parallel to tractor as shown. 2. Check that air pressure in all caster tires is adjusted equally. 3. Set desired cutting height of deck using the 1/2” (13 mm) spacers (E) provided. See Section 3.5 4. Measure the height from the ground surface to the front edge (B) of the two outer blades for the wing decks and the center section of the front deck. Position the 1/8” (3 mm) leveling washers (C) above or below caster pivot as needed to obtain an even cutting height across decks. Keep the 1/16” (1.5 mm) thrust washers (D) positioned as shown, one above and one below caster pivot. B C E L L D C B B B B HR018 8 Figure 3A ADJUSTMENTS 3.3 3 SERVICING FRONT DECK___________________________________________________ The front deck can be raised and tilted up to improve access to the cutting unit and blades for service and cleaning. Be sure to disengage all drives, engage parking brake, stop engine and remove ignition key before working around deck. 3. Insert height adjustment pin for rear casters to match cutting height. Figure 3F 4. Rotate anti-sway mechanism (F) to it’s operating position. Figure 3C To tilt front deck up to its service position: 1. Rotate anti-sway mechanism (F), located under left side floor panel, to Service position. Figure 3C 2. Start engine and raise deck until rear gauge wheels are off ground. Stop engine. 3. Remove cut height adjustment pins from gauge wheel bracket so yoke assembly floats freely. 4. Start engine and raise deck to full up position. Stop engine. 5. Manually lift and rotate front of deck up until it is securely latched. A HR007 Figure 3B To return deck to service: Operating Position 1. Lift up on deck and pull locking latch (A) out. Service Position ! CAUTION Pulling latch out will release the full weight of the deck. Make sure antone assisting in this procedure is made aware of this before the latch is released. F F Figure 3C 2. Start engine and lower deck until it is level and caster wheels are just above ground. Stop engine. 3.4 HR029 WINGLET ADJUSTMENT ____________________________________________________ 1. Winglets must be adjusted to front deck to prevent scalping and possible damage to deck winglets. G 2. Rotate front deck blades to positions shown in Figure 3A. G 3. Measure the height from the ground to the front edge of the center front deck blade (B) and the outside edges of winglet blades (L). Add or remove shims (G) as required between pad (H) and support bracket of winglets, until all front deck blades are at the same height. 4. Store excess shims (G) above support bracket. 5. Adjust front winglet support arms (J) up or down as required until arm is resting against stop (K). H K J Figure 3D 9 3 3.5 ADJUSTMENTS CUTTING HEIGHT _________________________________________________________ Cutting height for decks can be adjusted from 1 to 5-1/2 in. (25-125 mm) in 1/2 in. (13 mm) increments. Actual cutting height may vary somewhat from the heights given depending on turf conditions and other factors. Note: When cutting undulating areas, lower cutting heights may cause scalping. Adjust height accordingly to prevent turf damage. 1. Park the tractor on a flat, level surface. Raise the decks until the caster wheels are raised off the ground enough so caster wheels can be removed from deck. Place blocks under decks so they are supported on all sides. Mount Middle Upper Thrust Washer & Leveling Washer Spacers Under Mount Lower Cut Height Mount Location No. of Spacers Under Mount 1 1/2 2 2 1/2 2 1/2 3 3 1/2 4 Lower Lower Lower Middle Middle Middle Middle 1 2 3 0 1 2 3 4 4 1/2 Upper Upper 0 1 5 5 1/2 Upper Upper 2 3 Never reposition the thrust washer(s) (1/16" thick) and leveling washer(s) (1/8" thick) when setting cut height Figure 3E ! WARNING To prevent serious injury, lower deck until it is resting completely on the supports. This will prevent it from accidentally lowering while making adjustments. Disengage all drives, engage parking brake, stop engine and remove ignition key. To remove inside, front caster from side decks raise the decks to their full upright position and lock in the transport position. 2. Figure 3E shows the height adjustment decal for the casters. Column 1 - Height of cut Column 2 - Mount Location Column 3 - Arrangement of spacers Adjust spacers in quantity listed. Store extra spacers on top of spindle. If necessary, reposition wheel mount in holes indicated for height of cut. IMPORTANT: Do not reposition the thin thrust washers (1/16”) and leveling washers (1/8”) on the spindle. These washers should remain in the same position and quantity they were originally installed. They need only be repositioned if needed to level new casters or decks, Section 3.2 3. To adjust rear gauge wheels on front deck refer to Figure 3F. Raise front deck approximately 12” and support underneath with blocks. Lower deck so it is completely resting on blocks 4. Remove pin from rear gauge wheel yoke and reposition in bracket for desired height of cut. When setting cutting height at 5-1/2”, gauge wheel must be repositioned in arm. Follow wheel mounting instructions on decal, Figure 3F. 10 C B D E A Arm 1 5 Bracket 2 3 4 6 7 8 Cut Height Bracket Hole Arm Hole Wheel Mounting 1 1 1/2 2 2 1/2 3 3 1/2 4 4 1/2 5 5 1/2 3 1 2 3 4 5 6 7 8 8 A B C D E B C D E E F F F F F F F F F R F Wheel Mounting R Wheel Mounting Instruction 1 While rotating wheel, tighten nut until wheel is difficult to rotate. 2 Loosen nut 1/4 turn or just until wheel rotates freely. 3 lock nut into place using second nut. Do not allow first nut to rotate when tightening second nut securely. 4 Rotate wheel to check for free rotation with zero end play. Gauge Wheel Adjustment for Front Deck Figure 3F Tire pressure Check air pressure in caster tires, while tires are cool. Maintain air pressure between 20-25 psi (138-173 kPa) to improve accuracy of cutting height. Note: It is important to keep inflation pressures on all caster and gauge tires equal, within the range specified, to ensure an accurate, level cut. ADJUSTMENTS 3.6 3 PARKING BRAKE _________________________________________________________ The brake switch is part of the operator back-up system and senses when the parking brake is engaged. If this switch fails the machine may not start and the operator back-up system will not operate correctly. To adjust switch: 4. When properly installed the switch will be closed when the parking brake is engaged and open when the brake is disengaged. Important: Always check operator back-up system after replacing or adjusting switch. (See Safety and Operation Manual) 1. Place the parking brake in its full upright (engaged) position. D C F E 2. Adjust switch (C) by pivoting switch mounting bracket (B). Align sensing area on switch with brake handle (D). B 3. Adjust gap between sensing area on switch and brake lever to 1/16 - 1/8” (1.5 - 3 mm). To adjust gap use shims (E) or #10 washers (F) as required between switch and switch mount. HR020 Figure 3G 3.7 NEUTRAL ADJUSTMENT ___________________________________________________ Important: The neutral adjustment on the drive pump is preset at the factory on all new tractors and replacement pumps. Further adjustment is required only if the pump has been disassembled for service or neutral lever bracket (F) has become loose. F To adjust neutral on pump: 1. Disconnect traction pedal linkage from pump. Remove switch mounting bracket from pump. 2. Place tractor securely on jack stands so All wheels are raised off ground. 3. Check that tow valve (H) is completely closed. 4. Loosen screws (G) holding pump return arm bracket just enough so it can be moved. K G H HR027 Figure 3H 5. Engage parking brake and set PTO switch to neutral. The neutral sensing switch must be closed in order to start the tractor. At this point the switch may not yet be assembled to pump. To close switch so engine can be started, place it face down on metal frame. 6. Start engine and observe wheels. Rotate bracket (F) in slotted holes until wheels do not turn. Turn off engine and tighten bracket in place. 7. Connect traction pedal linkage, Section 3.11, and install and adjust switches, Sections 3.8 and 3.9. 8. Start engine and check operation of traction pedal. Wheels must not turn when pedal returns to neutral. 11 3 3.8 ADJUSTMENTS NEUTRAL SENSING SWITCH________________________________________________ The neutral sensing switch is part of the operator backup system. It is designed to prevent the tractor from starting unless the traction pedal is in neutral. If this switch fails or is out of adjustment the tractor will not start. 1. Make sure drive pump and traction pedal linkage are adjusted to neutral. Sections 3.7 and 3.11. 2. Position switch so pointer (A) on activator plate is centered over sensing area on switch. 3. Adjust switch so gap between sensing surface on switch and end of pointer is between 1/16” - 1/8” (1.5 - 3 mm). Secure switch in this position. 4. After adjustment check operation of operator backup system. 1/16” - 1/8” (1.5 - 3 mm) A HR010 Figure 3I 3.9 FORWARD SENSING SWITCH _______________________________________________ The forward sensing switch allows the tractor to operate in four wheel drive only with the traction pedal in its forward position. When operating in reverse the switch opens and returns the tractor to two wheel drive. If four wheel drive fails to operate, check adjustment and operation of sensing switch. 1. Make sure drive pump, traction pedal linkage and neutral sensing switch are adjusted to neutral, Sections 3.7, 3.11 and 3.8. 2. Adjust switch so gap between sensing surface on switch and edge of activator plate is between 1/16” 1/8” (1.5 - 3 mm). 3. Disconnect switch from wiring harness and connect a continuity meter across switch leads (B). With traction pedal in neutral, slide switch back until it opens, then forward until it closes. Secure switch in this position. 4. With continuity meter still attached check adjustment by pressing traction pedal. Switch closed - traction pedal in neutral and during full forward range of pedal. Switch open - Full reverse range of pedal. 5. Connect switch to wiring harness and check operation of four wheel drive. 12 B 1/16” - 1/8” (1.5 - 3 mm) HR012 Figure 3J ADJUSTMENTS 3 3.10 LIFT LIMIT SWITCHES _____________________________________________________ The rotation of the cutting blades is controlled by limit switches positioned on the tractor frame near the lift arms for each deck. When a deck is raised the switch opens and automatically disengages the cutting blades. As the deck is lowered, the switch closes and the blades engage. If a switch fails, the cutting blades will not engage when lowered. 3. Shut off engine and remove key. Support decks using blocks. This will prevent them from accidently lowering while making adjustments. 4. Position switch so sensing area (C) on switch is centered over leading edge (A) of activator plate on lift arm. 5. Adjust gap between sensing area on switch and activator plate on lift arm to 1/16”-1/8” (1.5 - 3 mm). To adjust gap for front lift arm use shims (D) or #10 flat washers (B) between switch and switch mount. To adjust limit switches: 1. Park tractor on a level surface. 2. Start tractor and raise or lower decks until the highest point on the top corner of the deck reaches the height shown in Figure 3K. A Check operation of limit switches. Blades must stop rotating as decks are raised above heights shown. A C C B D 21 in. (61 cm) 20 5/8 in. (53 cm) Side Decks Front Deck HR028 Figure 3K 13 3 ADJUSTMENTS 3.11 TRACTION PEDAL _________________________________________________________ The traction pedal must be adjusted so the pump is at full stroke when the pedal is fully depressed in the forward position. 1. Make sure return arm (K-Figure 3H) on pump is adjusted to neutral, Section 3.7. 2. Push traction pedal forward (I) until it touches floor panel and hold in this position. 3. Adjust turn buckle (J) until you feel the return arm hit the internal stop in pump. Backoff rod 2-3 turns from this position. This ensures that the traction pedal bottoms out before the return arm. I J HR019 Figure 3L 3.12 STEERING TOE-IN _________________________________________________________ 1. Turn wheels to straight ahead position. X 2. Loosen jam nuts (M) on both ends of tie rod (N). 3. Turn tie rod (N) to provide proper toe-in. Toe-in must not exceed X + 1/4” (6.3 mm). Tighten jam nuts (M). M N M X + 5/32" +- 3/32" X + (4 mm +- 2.3 mm) Figure 3M 3.13 STEERING STOP BOLTS ___________________________________________________ 1. Steering toe-in must be set before adjusting stop bolts. If toe-in is changed, stop bolts must be readjusted. 2. Turn stop bolts (P and Q) out as far as possible without removing them. 45 ° 3. Turn steering wheel to the right until right rear tire is at a 45° angle to steering axle. Thread stop bolt (P) in until bolt touches axle. 4. Turn steering wheel to the left until left rear tire is at a 45° angle to steering axle. Thread stop bolt (Q) in until bolt touches axle. P Q Figure 3N 14 ADJUSTMENTS 3 3.14 TORQUE SPECIFICATION ___________________________________________________ CAUTION All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Textron Turf Care And Specialty Products is not responsible for any loss, claim, or damage arising from the use of these charts. Extreme caution should always be used when using any torque value. Textron Turf Care And Specialty Products uses Grade 5 Plated bolts as standard, unless otherwise noted. For tightening plated bolts, use the value given for lubricated. AMERICAN NATIONAL STANDARD FASTENERS SIZE UNITS GRADE 5 Lubricated GRADE 8 Dry Lubricated SIZE UNITS GRADE 5 Dry Lubri- GRADE 8 Dry Lubri- cated Dry cated #6-32 in-lb (Nm) – 20 (2.3) – – 7/16-14 ft-lb (Nm) 37 (50.1) 50 (67.8) 53 (71.8) 70 (94.9) #8-32 in-lb (Nm) – 24 (2.7) – 30 (3.4) 7/16-20 ft-lb (Nm) 42 (56.9) 55 (74.6) 59 (80.0) 78 (105) #10-24 in-lb (Nm) – 35 (4.0) – 45 (5.1) 1/2-13 ft-lb (Nm) 57 (77.2) 75 (101) 80 (108) 107 (145) #10-32 in-lb (Nm) – 40 (4.5) – 50 (5.7) 1/2-20 ft-lb (Nm) 64 (86.7) 85 (115) 90 (122) 120 (162) #12-24 in-lb (Nm) – 50 (5.7) – 65 (7.3) 9/16-12 ft-lb (Nm) 82 (111) 109 (148) 115 (156) 154 (209) 1/4-20 in-lb (Nm) 75 (8.4) 100 (11.3) 107 (12.1) 143 (16.1) 9/16-18 ft-lb (Nm) 92 (124) 122 (165) 129 (174) 172 (233) 1/4-28 in-lb (Nm) 85 (9.6) 115 (13.0) 120 (13.5) 163 (18.4) 5/8-11 ft-lb (Nm) 113 (153) 151 (204) 159 (215) 211 (286) 5/16-18 in-lb (Nm) 157 (17.7) 210 (23.7) 220 (24.8) 305 (34.4) 5/8-18 ft-lb (Nm) 128 (173) 170 (230) 180 (244) 240 (325) 5/16-24 in-lb (Nm) 173 (19.5) 230 (26.0) 245 (27.6) 325 (36.7) 3/4-10 ft-lb (Nm) 200 (271) 266 (360) 282 (382) 376 (509) 3/8-16 ft-lb (Nm) 23 (31.1) 31 (42.0) 32 (43.3) 44 (59.6) 3/4-16 ft-lb (Nm) 223 (302) 298 404 315 (427) 420 (569) 3/8-24 ft-lb (Nm) 26 (35.2) 35 (47.4) 37 (50.1) 50 (67.8) 7/8-14 ft-lb (Nm) 355 (481) 473 (641) 500 (678) 668 (905) METRIC FASTENERS 4.6 SIZE 8.8 10.9 Non Critical Fasteners into Aluminum 12.9 UNITS Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry – – 3.83 (34) 5.11 (45) 2.0 (18) M4 Nm (in-lb) – – – – M5 Nm (in-lb) 1.80 (16) 2.40 (21) 4.63 (41) 6.18 (54) 6.63 (59) 8.84 (78) 7.75 (68) 10.3 (910 4.0 (35) M6 Nm (in-lb) 3.05 (27) 4.07 (36) 7.87 (69) 10.5 (93) 11.3 (102) 15.0 (133) 13.2 (117) 17.6 (156) 6.8 (60) M8 Nm (in-lb) 7.41 (65) 9.98 (88) 19.1 (69) 25.5 (226) 27.3 (241) 36.5 (323) 32.0 (283) 42.6 (377) 17.0 (150) M10 Nm (ft-lb) 14.7 (11) 19.6 (14) 37.8 (29) 50.5 (37) 54.1 (40) 72.2 (53) 63.3 (46) 84.4 (62) 33.9 (25) M12 Nm (ft-lb) 25.6 (19) 34.1 (25) 66.0 (48) 88.0 (65) 94.5 (70) 125 (92) 110 (81) 147 (108) 61.0 (45) M14 Nm (ft-lb) 40.8 (30) 54.3 (40) 105 (77) 140 (103) 150 (110) 200 (147) 175 (129) 234 (172) 94.9 (70) 15 4 MAINTENANCE 4 MAINTENANCE 4.1 GENERAL________________________________________________________________ ! WARNING Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands. 1. Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments cannot be made, contact an Authorized Textron Turf Care And Specialty Products Dealer. 2. Inspect the equipment on a regular basis, establish a maintenance schedule and keep detailed records. a. 4.2 b. Keep all moving parts properly adjusted and lubricated. c. Replace worn or damaged parts before operating the machine. d. Keep all fluids at their proper levels. e. Keep shields in place and all hardware securely fastened. f. Keep tires properly inflated. 3. Do not wear jewelry or loose fitting clothing when making adjustments or repairs. 4. Use the illustrations in the Parts List as reference for the disassembly and reassembly of components. 5. Recycle or dispose of all hazardous materials (batteries, fuel, lubricants, anti-freeze, etc.) according to local, state or federal regulations. Keep the equipment clean. INSPECTING BLADES______________________________________________________ 1. Every 50 hours of operation or whenever mower is removed from tractor, carefully examine the blades to make sure they are in good operating condition. Blades showing any bends (G), grooves (H) or cracks (J) must be replaced. G H J ! CAUTION Use care when checking blades to avoid pinching hands and fingers between blade ends. ! WARNING Never attempt to straighten, weld or repair a damaged blade. Always replace a damaged blade. 2. Any of the above conditions can cause a piece of the blade to break away and be hurled from the mower; causing very serious injury to bystanders or property damage. 3. A bent blade could have a microscopic crack (G) that can grow and allow a piece of the blade to break. Bent blades will also create vibration and other stress on the machinery. 4. Dust or sand particles can wear a dangerous groove in the blade (H) between the air vanes and the flat portion of the blade that will rapidly grow and produce a crack (J), permitting a piece of the vane to break off. 16 HR025 Figure 4A MAINTENANCE 4.3 4 SHARPENING BLADES _____________________________________________________ 1. Place a wooden block between the blade and mower housing to stop the blade from moving. To remove blade, turn screw holding blade counterclockwise. A Maximum 1/2” (13 mm) ! WARNING The mower blades can develop sharp edges. Use caution whenever servicing and handling. B 2. When dressing or sharpening the blade, do not follow the original pattern of grind as shown in (A). Grind new cutting edges at an angle as shown in (B). HR024 Figure 4B If the maximum total loss of the blade reaches 1/2 in., (13 mm), do not sharpen further, replace blade. ! WARNING Resharpening the blade beyond the allowable 1/2 in., (13 mm) may allow blade tip break off and be thrown from the mower. Such an incident can cause very serious injury to bystanders and/or property damage. Bottom view of front deck in its service position 3. Make sure an equal amount of material is removed from both sides of blade to prevent having an unbalanced blade. An unbalanced blade will cause excessive vibration and may damage the mower. C 4. Use a blade balancer to check the blade after sharpening. C 5. Attach blade to mower. Install blades so cutting edges (C) face the direction of rotation as shown in Figure 4C. Beveled cutting edge of blade must face in toward deck housing. Torque center mounting screw holding blade to 75 to 90 ft. lb. (100 to 120 Nm). C Left Side Right Side Bottom view of side decks raised to their transport position. HR015 Figure 4C 17 4 4.4 MAINTENANCE ENGINE _________________________________________________________________ IMPORTANT: A separate Engine Manual, prepared by the engine manufacturer, is supplied with this tractor. Read the engine manual carefully until you are familiar with the operation and maintenance of the engine. Proper attention to the engine manufacturer’s directions will assure maximum service life of the engine. To order replacement engine manuals contact the engine manufacturer. The proper break-in of a new engine can make a considerable difference to the performance and life of the engine. During the break-in period, Textron Turf Care And Specialty Products recommends the following: 1. During the first 50 hours of operation, a new engine should be allowed to reach an operating temperature of at least 140°F (60°C) prior to operation at full load. 4.5 2. Check the engine oil level twice daily during the first 50 hours of operation. Higher than normal oil consumption is not uncommon during the initial break-in period. 3. Change engine oil and oil filter element after first 50 hours of operation. 4. Check and adjust fan and alternator belts. 5. Refer to Section 4.23 and Engine Manual for specific maintenance intervals and procedures. If the injection pump, injectors or the fuel system require service, contact an authorized Textron Turf Care And Specialty Products Dealer. Note: The tractor is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine. ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required up to MAX mark on dipstick. Perform initial oil change after first 25 hours of operation and every 250 hours thereafter. See Engine Manual. Use engine oil with API classification CD-II, CE, CF-4. See Engine Manual for complete specifications. -20˚C -4˚F +45˚C +113˚F SAE 15W-40 HR005 Figure 4D 4.6 MUFFLER AND EXHAUST __________________________________________________ ! WARNING Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled. NEVER operate an engine without proper ventilation. 18 To protect from carbon monoxide poisoning, inspect the complete exhaust system regularly and always replace a defective muffler. If you notice a change in the color or sound of the exhaust, stop the engine immediately. Identify the problem and have the system repaired. Torque all exhaust manifold hardware evenly. Tighten or replace exhaust clamps. MAINTENANCE 4.7 4 AIR FILTER _______________________________________________________________ Check the service indicator daily. Replace air cleaner element immediately when red band becomes visible (A) Do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine. 5. Check all hoses and air ducts. Tighten hose clamps. B A When service is required, first clean the outside of the filter housing; then remove the old element as gently as possible and discard. 1. Carefully clean the inside of the filter housing without allowing dust into the air intake. C 2. Inspect the new element. Do not use a damaged element and never use an incorrect element. 3. Assemble the new element and make sure it seats properly. Reset the indicator by depressing button (B). 4. Reassemble cap making sure it seals completely around the filter housing. Dust evacuator (C) must be facing down. 4.8 HR009 Figure 4E FUEL ____________________________________________________________________ Handle fuel with care - it is highly flammable. Use an approved container, the spout must fit inside the fuel filler neck. Avoid using cans and funnels to transfer fuel. ! WARNING Never remove the fuel cap from the fuel tank, or add fuel, when the engine is running or while the engine is hot. Do not smoke when handling fuel. Never fill or drain the fuel tank indoors. • Replace fuel lines and clamps at the first sign of damage. • Store fuel according to local, state or federal ordinances and recommendations from your fuel supplier. • Never overfill or allow the tank to become empty. Read Engine Owner’s Manual for additional fueling information. Use4 care to avoid spilling fuel. If fuel is spilled, clean it up immediately. Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors. Be sure to reinstall and tighten fuel cap securely. • Fill the fuel tank to within 1 in. (25 mm) below the filler neck. • Use clean, fresh, #2 Diesel fuel. Minimum Cetane Rating 45. Refer to Engine Manual for additional information. 19 4 MAINTENANCE 4.9 FUEL SYSTEM ____________________________________________________________ Refer to Section 4.23 for specific maintenance intervals. To change fuel filter: See Engine Manual for detailed procedures. 1. Close fuel valve on tank; then remove and discard the existing filter. Before replacing any filter, thoroughly clean the filter housing and the area around the filter. Dirt must not be allowed to enter into fuel system. 2. Apply a light coat of oil to the gasket and hand tighten new filter. Bleed the fuel system after the fuel filter and lines have been removed, or the fuel tank has become empty. 3. Fill fuel tank. Open fuel valve on tank and bleed the filter. See Engine Manual. Clean any spilled fuel immediately. 4.10 BATTERY ________________________________________________________________ Make absolutely certain the ignition switch is “Off” and the key has been removed before servicing the battery. ! CAUTION Always use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. You must read and obey all battery manufacturer’s instructions Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion. Keep vent caps and terminal covers in place Keep the cable ends, battery and battery posts clean. 1. When installing the battery, always assemble the RED, positive (+) battery cable first and the ground, BLACK, negative (-) cable last. 2. When removing the battery, always remove the ground, BLACK, negative (-) cable first and the RED, positive (+) cable last. 3. Make sure battery is properly installed and secured to the battery tray. ! WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash your hands after handling. Verify battery polarity before connecting or disconnecting the battery cables. 4.11 JUMP STARTING __________________________________________________________ Before attempting to “jump start” the tractor, check the condition of the discharged battery. Section 4.10 ! WARNING Batteries generate explosive hydrogen gas. To reduce the chance of an explosion, avoid creating sparks near battery. Always connect the negative jumper cable to the frame of the tractor with the discharged battery, away from the battery. 20 When connecting jumper cables: 1. Stop the engine on vehicle with good battery. 2. Connect RED jumper cable to the positive (+) terminal on the good battery and to the positive (+) terminal on the “discharged” battery. 3. Connect the BLACK jumper cable from the negative (-) terminal on the good battery to the frame of tractor with discharged battery. After cables have been connected, start the engine on the vehicle with the good battery then start the tractor. MAINTENANCE 4 4.12 CHARGING BATTERY _____________________________________________________ ! WARNING Charge battery in a well ventilated area. Batteries generate explosive gases. To prevent an explosion, keep any device that may create sparks or flames away from the battery. To prevent injury, stand away from battery when the charger is turned on. A damaged battery could explode. 2. Whenever possible, remove the battery from the tractor before charging. If battery is not sealed, check that the electrolyte covers the plates in all the cells. 3. Make sure the charger is “Off”, then connect the charger to the battery terminals as specified in the charger’s manual. 4. Always turn the charger “Off” before disconnecting charger from the battery terminals. 1. Refer to Section 4.10. Read the Battery and Charger’s manual for specific instructions. 4.13 HYDRAULIC HOSES _______________________________________________________ open ports. This will keep impurities out of the hydraulic system and also prevent oil spills. ! WARNING To prevent serious injury from hot, high pressure oil, never use your hands to check for oil leaks, use paper or cardboard. Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin. If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. c. Make sure “O” rings are clean and hose fittings are properly seated before tightening. d. Keep the hose from twisting. Twisted hoses can cause couplers to loosen as the hose flexes during operation resulting in oil leaks. e. Kinked or twisted hoses can restrict the oil flow causing the system to malfunction and the oil to overheat and also lead to hose failure. 1. Always lower implements to ground, disengage all drives, engage parking brake, stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses. 2. Check visible hoses and tubes daily. Look for wet hoses or oil spots. Replace worn or damaged hoses and tubes before operating the machine. 3. The replacement tube or hoses must be routed in the same path as the existing hose, do not move clamps, brackets and ties to a new location. 4. Thoroughly inspect all tubes, hoses and connections every 300 hours. IMPORTANT: The hydraulic system can be permanently damaged if the oil becomes contaminated. Before disconnecting any hydraulic component, clean the area around the fittings and the hose ends to keep impurities out of the system. a. Before disconnecting any hydraulic component, tag or mark the location of each hose then clean the area around the fittings. b. As you disconnect the component, be prepared to assemble plugs or caps to the hose ends and 21 4 MAINTENANCE 4.14 HYDRAULIC OIL __________________________________________________________ Refer to Section for specific maintenance intervals. Drain and replace the hydraulic oil if you notice the presence of water or foam in the oil, a rancid odor (indicating excessive heat), or after a major component failure, Always replace both hydraulic filters when oil filter light stays on or when changing oil. 2. Remove drain plug from bottom of tank. 3. After oil has drained install drain plug and fill with Textron Turf Care And Specialty Products Hydraulic oil. 4. Purge air from system. a. Operate all tractor functions for about 5 minutes to purge air out of the system and stabilize the oil level. During this time, the oil level alarm may sound. b. Once the level has stabilized and the air is purged, fill the tank to the full mark on dipstick. Start engine and check that oil alarm remains off. To change hydraulic oil: 1. Clean the area around the oil cap to prevent impurities from entering and contaminating the system. 4.15 HYDRAULIC FILTERS ______________________________________________________ The hydraulic system is protected by two 10 micron filters; a charge filter (B) and return line filter (A). Flow though the filters is monitored during operation. When pressure drop across the filters is too high the hydraulic oil filter warning light will come on. To ensure continued protection to the hydraulic system, replace filters as soon as possible if light continues to remain on even after hydraulic fluid has warmed up. Note: The warning light will normally come on immediately after starting tractor and remain on until oil has warmed to operating temperature. Wait until oil has warmed up and light goes out before operating tractor. To replace hydraulic filters: Replace filters once a year when changing hydraulic fluid, or when filter warning light on instrument panel remains on. The return line filter is mounted to the left side of the oil cooler. The charge filter is mounted to the lower part of the tractor frame behind the left side lift arm. 1. Remove the old filters. Note: Some hydraulic fluid will drain when removing the lower charge filter. Place a drip pan under filter before removing. 2. Install new filters. Hand tighten only. 3. Operate engine at idle speed with hydraulic system in neutral for five minutes. The oil level alarm may sound during this time. 4. Check hydraulic oil level in reservoir and fill to full mark on dipstick. 22 MAINTENANCE 4 4.16 RADIATOR & OIL COOLER __________________________________________________ ! WARNING To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap. ! CAUTION Do not pour cold water into a hot radiator. Do not operate engine without a proper coolant mixture. Install cap and tighten securely. 3. Release prop rod (D) at bottom of cooler and position hydraulic line to the front of it so hose can move freely. Swing cooler up and away from radiator as shown (E). Insert prop rod into hole in frame to hold oil cooler in its service position. 4. Use a blow gun to clean the radiator and oil cooler fins. 5. After cleaning, swing cooler back in place in front of radiator. Secure prop rod (D) down so it holds hydraulic line running behind it in place. 6. Replace front screen and shields, and install knobs on top of oil cooler to secure assembly in place. HR022 Check coolant level daily. Radiator should be full and recovery bottle should be up to the cold mark. If you have to add coolant more than once a month, or add more than one quart at a time, have a Textron Turf Care And Specialty Products Dealer check the cooling system. C F Drain and refill annually. Remove the radiator cap, open the engine block drain and the radiator drain. Empty and clean the recovery bottle. D Mix clean water with ethylene glycol based anti-freeze for the coldest ambient temperature. Read and follow the instructions on the anti-freeze container and engine manual. E Keep screen, oil cooler and radiator air passages clean. Use compressed air (30 psi maximum) to clean the fins. Front Screen Inspect front screen (B) daily and clean as required to remove grass clippings, leaves and other debris that may restrict air flow through oil cooler and radiator. B A HR008 Figure 4F To remove screen, remove end cap (A) from left side of oil cooler. Slide screen out from side and blow out from back side using compressed air. Oil Cooler and Radiator Inspect oil cooler and radiator daily and clean as required to maintain good air flow. 1. Remove screen (B) from front of oil cooler. 2. Unfasten knobs (C) located on top of oil cooler and remove plastic shield from front of oil cooler. 23 4 MAINTENANCE 4.17 CARE AND CLEANING _____________________________________________________ Wash the tractor and implements after each use. Keep the equipment clean. Note: Do not wash any portion of the equipment while it is hot. Do not use high pressure spray or steam. Use cold water and automotive cleaners. 1. Use compressed air to clean engine and radiator fins. A special blow gun is available through Textron Turf Care And Specialty Products Dealer. 2. Use only fresh water for cleaning your equipment. Note: Use of salt water or affluent water has been known to encourage rust and corrosion of metel parts resulting in premature deterioration or failure. Damage of this nature is not covered by the factory warranty. 3. Do not spray water directly at the instrument panel, ignition switch, controller or any other electrical components, or at bearing housings and seals. 4. Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl/rubber cleaners. Repair damaged metal surfaces and use Textron Turf Care And Specialty Products touch-up paint. Wax the equipment for maximum paint protection. ! CAUTION Clean grass and debris from cutting units, drives, muffler and engine to prevent fires. ! WARNING NEVER use your hands to clean cutting units. Use a brush to remove grass clippings from blades. Blades are extremely sharp and can cause serious injuries. 4.18 ELECTRICAL SYSTEM _____________________________________________________ ! CAUTION Always turn the igniton switch off and remove the negative battery cable (Black) before inspecting or working on the electrical system. F1 F2 F3 F4 F5 F6 F7 F8 F9F10F11F12 General precautions that can be taken to reduce electrical problems are listed below. 1. Make certain all terminals and connections are clean and properly secured. 2. Check the operator backup system, fuses and circuit breakers regularly. If the operator backup system does not function properly and the problem cannot be corrected, contact an authorized Textron Turf Care And Specialty Products Dealer. 3. Keep the wire harness and all individual wires away from moving parts to prevent damage. 4. Make sure the seat switch harness is connected to the main wire harness. 5. Check the battery and battery charging circuit. 6. Do not wash or pressure spray around electrical connections and components. FUSES F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 5A 5A 15A 15A 5A 5A 5A 15A 5A 5A 15A Spare Spare Spare Spare Ignition Gauges Fuel solenoid, Glow Plugs Seat air system Cruise Control 4-WD Solenoid Deck Valve Not Used HR006 Circuits are protected by a circuit breaker (located above Figure 4G batteries), plus fuses and relays mounted under the instrument panel (See Figure 4G and ). identifies the location and basic functions of the electrical relays located under the control panel. For more detailed information refer to the electrical schematic in this manual. 24 MAINTENANCE 4 Always check operator back-up system after servicing the electrical system! K15 K16 K17 K15 K16 LTS 4WD CRS K17 K13 K12 Wire Harness Label MR MC ML NT3 NT2 NT1 BK2 BK1 KYS KYA KYI Schematic Code K11 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 Relay Description Function KYA / K2 Run Relay Holds fuel stop solenoid valve open when ignition switch is in the RUN position and operator is seated. Activates glow plug timer if engine isn’t running. KYI / K1 Interlock Opens fuel stop solenoid valve when ignition switch is in the START position, power takeoff switch is OFF, parking brake and neutral switches are closed. KYS / K3 Start Cranks starter motor when ignition switch is in the START position, power take-off switch is OFF, parking brake and neutral switches are closed. BK1 / K4 Brake -Start Part of starting circuit. Relay closes when parking brake is engaged. BK2 / K5 Brake-Run Disconnects power to cruise control relay (CRS) with parking brake engaged. Disconnects power to the fuel valve when the operator leaves seat with parking brake disengaged. NT1 / K6 Neutral-Start Part of starting circuit. Relay closes when traction pedal is in neutral. NT2 / K7 Neutral-Run Disconnects power to the fuel stop solenoid valve when operator leaves seat with neutral switch still open (traction pedal pressed). NT3 / K8 Neutral-Cruise Disconnects power to cruise control when neutral switch is closed (traction pedal in neutral). ML / K9 Mow -Left Deck Energizes solenoid to left side deck valve when deck is lowered and power take-off switch is ON. MC / K10 Mow-Center Deck Energizes solenoid to front deck valve when deck is lowered and power take-off switch is ON. MR / K11 Mow-RIght Deck Energizes solenoid to right side deck valve when deck is lowered and power take-off switch is ON. CRS / K12 Cruise Control Activates cruise control when cruise control switch is closed, traction pedal is pressed and parking brake is disengaged. 4WD / K13 Four Wheel Drive LTS Lights K15 Run Circuit Cutout K16 Auxilliary K17 Ignition Energizes solenoid to four wheel drive valve when four wheel drive switch on instrument panel and forward sensing switch on traction pump are closed. Included with light harness kit 5003564. Controls operation of lights. Disables run circuit when keyswitch is turned to START position. Provides power to ignition circuit with keyswitch in RUN position. Disables ignition circuit in START position Provides power to gauges, mow circuit, 4WD circuit and seat switch circuit 25 4 MAINTENANCE 4.19 TIRES ___________________________________________________________________ ! CAUTION Unless you have the proper training tools and experience, DO Not attempt to mount a tire on a rim. Improper mounting can produce an explosion which may result in serious injury. 2. Check pressure yearly. Use an accurate, low pressure tire gauge. 3. Keep tires inflated to proper pressure Tractor: 20-22 psi (138 -152kPa). Decks: 20-25 psi (138 -173 kPa) 1. Keep tires properly inflated to prolong tire life. Check inflation pressure while the tires are cool. Inspect tread wear. 4.20 WHEEL MOUNTING PROCEDURE ____________________________________________ Tractor Wheels Lock inner nut in position using outer nut (H). Do not allow inner nut to rotate while tightening outer nut. ! WARNING 4. Repeat step 2 and check for end play. Make sure the tractor is parked on a solid and level surface. Never work on a tractor that is supported only by the jack. Always use jack stands. If only the front or rear of the tractor is raised, place chocks in front of and behind the wheels that are not raised. G 1. Remove dirt, grease and oil from stud thread. Do not lubricate threads. 2. Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum. 3. Finger tighten all hardware then torque hardware in crisis-cross order; always tighten nuts in the top position. NOTE: Check and torque lug bolts daily for the first 100 hours of operation. 4. After recieving new unit or if tires were removed, check and torque lug bolts daily until torque is maintained, 65-75 ft.lbs. (88-102 Nm) Caster Wheels To extend bearing life check and adjust caster and gauge wheels every year. Lubricate bearings every 100 hours using NLGI Grade 2 grease. 1. Raise deck so wheels are off ground and can be rotated freely by hand. 2. Check wheels for end play (I). Wheels should rotate freely with zero end play. 3. To eliminate end play, tighten inner nut (G) until wheel just begins to bind then loosen it 1/4 turn. 26 H I HR021 Figure 4H MAINTENANCE 4 4.21 ROLLOVER PROTECTION STRUCTURE (ROPS) ________________________________ A Rollover Protection System (ROPS), designed for this tractor, is available as an optional accessory. If your tractor is equipped with this device, inspect it periodically and follow operating procedures described in Safety and Operation Manual ! CAUTION Do not loosen or remove bolts, do not weld, drill, modify, bend or straighten a damaged structure. 1. The seat, the seat belt, mounting hardware and any accessories within the ROPS, should be inspected regularly and all damaged parts replaced immediately. 2. Once the ROPS has been subjected to any form of impact it should be replaced. 3. Check and retorque all hardware. All replacement components used for the ROPS must be as specified in the Textron Turf Care And Specialty Products Parts List. 4.22 STORAGE ________________________________________________________________ General 1. Wash the tractor thoroughly and lubricate. Repair and paint damaged or exposed metal. 2. Inspect the tractor, tighten all hardware, replace worn or damaged components. 3. Drain and refill radiator. 4. Clean the tires thoroughly and store the tractor so the load is off the tires. If tractor is not on jack stands, check tires at regular intervals and reinflate as necessary. 5. Keep the machine and all its accessories clean, dry and protected from the elements during storage. Never store equipment near an open flame or spark which could ignite fuel or fuel vapors. Battery 1. Remove, clean and store battery in upright position in a cool, dry place. 2. Check and recharge battery every 60 to 90 days while in storage. 3. Store batteries in a cool, dry place. To reduce the self discharge rate, room temperature should not be above 80°F (27°C) or fall below 20°F (-7°C) to prevent electrolyte from freezing. Engine 1. While the engine is warm, remove drain plug, drain the oil from the crankcase and change oil filter. Install drain plug and refill with fresh oil. Torque drain plug to 22 ft. lb. (30 Nm). 3. Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel. See your local fuel supplier. Cutting Units 1. Wash the cutting units thoroughly, then repair and paint any damaged or exposed metal. 2. Lubricate all fittings and friction points. 3. Apply a light coat of rust preventative oil to the sharpened edges of the blades. After Storage 1. Check and reinstall battery 2. Check or service fuel filter and air cleaner. 3. Check the radiator coolant level. 4. Check oil level in the engine crankcase and hydraulic system. 5. Fill the fuel tank with fresh fuel. Bleed the fuel system. 6. Make certain that the tires are properly inflated. 7. Remove all oil from the deck blades. Readjust cutting height. 8. Start and operate the engine at 1/2 throttle. Allow enough time for the engine to become properly warmed and lubricated. ! WARNING Never operate the engine without proper ventilation; exhaust fumes can be fatal when inhaled. 2. Clean exterior of engine. Paint exposed metal or apply a light coat of rust preventative oil. 27 4 MAINTENANCE 4.23 MAINTENANCE CHART ____________________________________________________ For smooth operation of pivot points and other friction points, apply several drops of SAE 30 oil every 50 hours or as required. ! WARNING Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from ignition switch to prevent injuries. Remove wheels and repack bearings once a year. Recommended Service and Lubrication Intervals Daily Before Starting Air Cleaner Indicator Every 25 Hours Every 50 Hours Every 100 Hours Every Year I R-AR Battery R 4.7 I-C I-C 4.10 I-A 4.20 Caster Wheel Bearings A* L Engine Fan Belt I* I-A I-A Engine Oil Filter R 4.5 R* R 4.5 R Drain Water from Fuel Filter C Grease Fittings - F1 Hydraulic Fluid FIlters R-AR 4.9 II 4.24 II R 4.14 IV R 4.15 I-C*** 4.16 Radiator Screen I-C 4.16 Radiator Coolant I-A R 4.16 Tires I**** I-A 4.19 A - Add or Adjust C - Clean I - Inspect * Indicates initial service for new machines. ** See Engine Manual ***Clean as Required **** Check lug bolt torque daily for first 100 hours of operation. 28 L- Lubricate I II III IV VG III 4.24 L I-A I ** L Grease Fittings - F2 Oil Cooler Lubricant Type ** R* Fuel Filter Hydraulic Fluid See Section 4.7 Air Cleaner Element Engine Oil Every 250 Hours R - Replace AR - As Required Pack bearings with NLGI Grade 2 (Service Class GB) Manual grease gun with NLGI Grade 2 (Service Class LB). Engine Oil - See Section 4.5 Textron Turf Care And Specialty Products Hydraulic Oil ISO 68 MAINTENANCE 4 4.24 LUBRICATION CHART______________________________________________________ 1 2 4 4 3 3 4 4 1 2 6 5 5 12 1 14 15 11 12 8 13 8 7 9 7 HR014 10 10 Grease Fitting Locations F1 - 50 Hours (Every Week) 1 2 3 4 5 6 7 8 9 10 11 12 Caster Spindles Caster Wheel Axles Gauge Wheel Axles Lift Cylinder - Front Deck Lift Arm - Front Deck Side Deck Pivots Steering Cylinder Tie Rod Axle Pivot Wheel Pivot Lift Arm - Side Deck Lift Cylinder - Side Deck Qty (10) (10) (2) (4) (2) (6) (2) (2) (1) (2) (2) (4) F2 - 150 Hours 13 14 15 Drive Shaft U-Joint Drive Shaft Slip Joint Return Canister Pivot Qty (2) (1) (6) 29 5 5 TROUBLESHOOTING TROUBLESHOOTING 5.1 GENERAL________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Textron Turf Care And Specialty Products Dealer. Symptoms Engine will not start. 1. 2. 3. 4. 5. 6. 7. 8. 9. Engine hard to start or runs poorly. 1. Possible Causes Parking brake disengaged or power take-off switch on. Glow plug has not timed out. Battery low on charge or defective. Fuel tank empty or dirty. Fuse blown. Relay(s) defective Traction pedal not in neutral. Neutral switch on drive pump not working. Forward sensing switch on drive pump not working. Fuel level low, fuel or fuel filter dirty. 1. Action Check operator back-up system and start-up procedure. 2. Reset ignition switch and allow glow plug to time out before cranking engine. 3. Inspect condition of battery and battery connections. 4. Fill with fresh fuel. Change fuel filter. Bleed fuel lines. 5. Replace fuse. 6. Test and replace relay. 7. Check position of pedal. Adjust Linkage. 8. Test, adjust or replace switch. 9. Test, adjust or replace switch. 1. Fill with fresh fuel. Change fuel filter. Bleed fuel lines. 2. Air cleaner dirty. 2. Inspect and replace air filter. 3. Injectors, fuel pump 3. Consult engine manual. 4. Engine problem. 4. Consult engine manual 1. Fuel tank empty. 1. Fill with fresh fuel and bleed fuel lines. 2. Interlocks not set before leaving operator’s seat. 2. Engage parking brake and set power take-off switch to OFF. 1. Coolant level low. 1. Inspect and add coolant. 2. Air intake restricted. 2. Clean air intake at radiator. 3. Water pump belt broken or loose. 3. Tighten or replace belt. See engine manual. Battery not holding charge. 1. Loose or corroded battery terminals. 1. Inspect and clean terminals Battery light on. 2. Low electrolyte. 2. Refill to correct level. 3. Alternator belt loose or broken 3. Tighten or replace belt. See engine manual. 4. Charging system defective. 4. See engine manual 1. Cutting heights not set evenly. 1. Check that decks are level. Check and adjust cutting height. 2. Engine speed too low. 2. Check engine speed with throttle stop in its mow position. 3. Mow speed not adjusted for turf conditions. 3. Adjust mow speed for best cut. 4. Air pressure in caster tires not adjusted correctly. 4. Check tires and adjust to correct pressure. Engine stops. Engine overheating Cutting units not cutting evenly 30 PARTS LIST 6 6.1 6 PARTS LIST TABLE OF CONTENTS______________________________________________________ Body 1.1 ....... Decals-Tractor ............................................ 2.1 ....... Hood ........................................................... 3.1 ....... Cowlings and Skirts .................................... 4.1 ....... Seat Pan and Heat Shield .......................... 32 34 36 38 Controls 5.1 ....... Instrument Panel......................................... 5.2 ....... Instrument Panel......................................... 6.1 ....... Throttle Cable ............................................. 7.1 ....... Lift Valve and Controls................................ 8.1 ....... Accelerator Pedal ....................................... 9.1 ....... Steering Assist............................................ 10.1 ..... Parking Brake ............................................. 40 42 44 46 48 50 52 Frame 11.1 ..... Frame ......................................................... 12.1 ..... Frame With ROPS ...................................... 13.1 ..... Steering Axle .............................................. 14.1 ..... Steering Axle Installation ............................ 15.1 ..... Battery Tray ................................................ 16.1 ..... Tilt Steering................................................. 54 56 58 60 61 62 Engine and Radiator 17.1 ..... Radiator ...................................................... 18.1 ..... Oil Cooler.................................................... 19.1 ..... Air Cleaner and Muffler............................... 20.1 ..... Engine Mounting......................................... 21.1 ..... Engine and Pump Assembly....................... 64 66 68 70 72 Tanks 22.1 ..... Tank Mounting ............................................ 74 23.1 ..... Hydraulic Tank............................................ 76 24.1 ..... Fuel Tank.................................................... 77 43.1 ..... Engine Compartment Clamps .................. 104 44.1 ..... Wire Harness Routing .............................. 105 Components 45.1 ..... Steering Valve .......................................... 46.1 ..... Air Suspension ......................................... 47.1 ..... Seat Assembly.......................................... 48.1 ..... Steering Cylinder ...................................... 49.1 ..... Rear Wheel Motor .................................... 50.1 ..... Deck Return Canister ............................... 51.1 ..... Lift Valve ................................................... 52.1 ..... Front Lift Cylinder ..................................... 53.1 ..... Wing Lift Cylinders.................................... 54.1 ..... Deck Valve ............................................... 55.1 ..... 4WD Valve................................................ 106 108 110 111 112 113 114 116 117 118 119 Decks 56.1 ..... Decals - Decks ......................................... 57.1 ..... Front Deck ................................................ 58.1 ..... Front Deck Center Section ....................... 59.1 ..... Front Deck Winglets ................................. 60.1 ..... Front Deck Hydraulics .............................. 61.1 ..... Wing Decks .............................................. 62.1 ..... Wing Deck Hydraulics .............................. 63.1 ..... Caster Assemblies.................................... 64.1 ..... Wheel and Tire Assemblies...................... 65.1 ..... Gage Wheels and Latch ........................... 120 122 124 126 128 130 132 134 135 136 Schematics 66.1 ..... Hydraulic Schematic................................. 67.1 ..... Electrical Schematic ................................. 67.2 ..... Electrical Schematic ................................. 68.1 ..... O-Ring Chart ............................................ 138 140 143 148 Traction Pump 25.1 ..... Pump and 4WD Valve Mounting................. 78 26.1 ..... Pump Assembly.......................................... 79 Lift Arms and Deck Valves 27.1 ..... Front Lift Arms and Cylinders ..................... 28.1 ..... Front Deck Latch ........................................ 29.1 ..... Side Lift Arms ............................................. 30.1 ..... Side Lift Cylinders and Return Canisters.... 31.1 ..... Front Deck Valves ...................................... 32.1 ..... Wing Deck Valves....................................... 80 82 84 86 88 89 Hydraulics and Electrical 33.1 ..... Side Deck Valve Supply ............................. 90 34.1 ..... Front Deck Valve Supply ............................ 91 35.1 ..... Pump Supply .............................................. 92 36.1 ..... Return Manifold .......................................... 93 37.1 ..... Traction Hydraulics ..................................... 94 38.1 ..... Return Hydraulics ....................................... 96 39.1 ..... 4WD Hose Clamps ..................................... 98 40.1 ..... Charge Pressure......................................... 99 41.1 ..... Lift Valve Hydraulics ................................. 100 42.1 ..... Power Steering Hoses .............................. 102 31 HR-9016 Serial No. All Body 1.1 Decals-Tractor ! 1) READ OPERATORS MANUAL. DO NOT ALLOW UNTRAINED OPERATORS TO USE THIS MACHINE. 2) KEEP SHIELDS IN PLACE AND HARDWARE SECURELY FASTENED. 3) BEFORE YOU CLEAN, ADJUST, OR REPAIR THIS EQUIPMENT, DISENGAGE ALL DRIVES, ENGAGE PARKING BRAKE AND STOP ENGINE. 4) KEEP HANDS, FEET AND CLOTHING AWAY FROM MOVING PARTS. 5) NEVER CARRY PASSENGERS 6) KEEP BYSTANDERS AWAY. WARNING OPERATING INSTRUCTIONS READ MANUAL THOROUGHLY FOR OPERATING AND SAFETY INSTRUCTIONS. REPLACEMENT MANUAL AVAILABLE BY SENDING PRODUCT NO. TO : TEXTRON GOLF AND TURF, P.O. BOX 7708, CHARLOTTE, NC28241 ! CAUTION Premature engine shutdown may lead to per manant damage to turbocharger. For proper cooling of turbocharger, r un the engine with no load and throttle position at 50 percent of full speed for 4 to 5 minutes pr ior to shutdown. 10 TO START TO TRANSPORT 1. PARKING BRAKE...........................ON 1. PTO SWITCH..................NEUTRAL TO MOW TO STOP 1. DECK LATCHES............DISENGAGED 1. TRACTION PEDAL.......NEUTRAL 2. TRACTION PEDAL..............NEUTRAL 2. CUTTING UNITS................RAISED 2. CUTTING UNITS..................LOWERED 2. PTO SWITCH..........................OFF 3. PTO SWITCH.................................OFF 3. DECK LATCHES............ENGAGED 3. FOUR WHEEL DRIVE SWITCH.......ON 3. PARKING BRAKE....................ON 4. THROTTLE POSITION.................HALF 4. PARKING BRAKE....................OFF 4. PTO SWITCH...................................ON 4. THROTTLE POSITION.........HALF 5. IN COLD STARTINGCONDITIONS, TURN IGNITION KEY TO RUN POSITION TO ACTIVATE GLOWPLUG PREHEAT, WHEN GLOWPLUG LIGHT SWITCHES OFF, ENGINE IS READY. 5. THROTTLE POSITION...........FAST 5. PARKING BRAKE..........................OFF 5. ALLOW TURBOCHARGER TO COOL FOR 4 TO 5 MINUTES 6. DEPRESS TRACTION PEDAL FOR DESIRED GROUND SPEED. 6. THROTTLE POSITION........................1 6. THROTTLE POSITION........SLOW 7. DEPRESS TRACTION PEDAL FOR DESIRED GROUND SPEED. 7. TURN IGNITION TO OFF POSITION AND REMOVE KEY 6. IGNITION SWITCH.....................START HR9016 TURBO VEHICLE WEIGHT WET: 2880 KG VEHICLE POWER: 64.9 KW AT 2750 RPM 22 11 ! ADVERTENCIA 1. Leer el manual del operador. No per miter que personas no capacitadas para ellousen la maquina. 2. Tenga todas las guardas en su lugar piezas bien aseguradas. 3. Neutralice todas la velocidades y apague el motor antes de vaciar los recolectores de pasto, dar le ser vicio, limpiar, ajustar y destrabar la maquina 21 4. Mantenga las manos, los pies y ropa suelta lejos de piezas en movimiento. 5. No deberan transpor tar pasajeros si no existe un asiento para ellos. 6. Si no sabe leer ingles, pida que alquien le lea las calcomanias de avisos y los manuales de instr uccion y operacion. 22 19 17 2 3 20 1 17 18 8 6 11 5 7 8 10 9 4 12 13 14 15 HR 9016 TURBO 4WD 16 9016-26 32 HR-9016 ! WARNING Daily Service Instructions Read manual thoroughly before operating for maintenance instructions Radiator is under pressure. Remove cap slowly to avoid personal injury Ma in ta in flu id leve l in ra d ia to r r e c ove r y ta n k b e twe e n "Fu ll" a n d "L ow " ma r k w h e n e n g in e is c o ld . 4 C le a r th e ra d ia to r c o r e & ra d ia to r s c r e e n o f a ny d ir t o r gra s s c lip p in g s. C h e ck th e e n g in e o il e a c h time yo u s to p fo r fu e l. BRAKE ! DANGER To avoid injury when working with battery 1. Always connect the black ground (–) cable last and remove it first. 2. Keep sparks and flames away, and avoid contatc with acid. 1 R e a d o p e ra to r 's ma nu a l fo r mo r e d e ta ile d s e r v ic e in s tr u c tio n s. 7 IMPORTANT WARNING ! ENGAGE LOCKUP PINS WITH WING ARMS IN RAISED POSITION FOR TRANSPORT, STORAGE OR MAINTENANCE 8 5 THIS RADIATOR CONTAINS 24 WARNING ! USE OF STARTING ASSIST FLUIDS IN THE AIR INTAKE SYSTEM MAY BE POTENTIALLY EXPLOSIVE OR CAUSE A "RUNAWAY" ENGINE CONDITION. THIS COULD RESULT IN SERIOUS ENGINE DAMAGE. 2 WARNING 10 DO NOT USE STARTING ASSIST FLUIDS To avoid injury when jumping battery 1. Connect positive (+) terminal to positive (+) terminal. 2. Connect negative (–) terminal on good battery to frame of vehicle that has dead battery. ! This structure's proctective capability may be impaired by structural damage, overturn, or alteration. If any of these conditions occur, the structure must be replaced. STORED ENERGY DEVICE To prevent injury, do not disassemble canister. Contents under extreme load 11 ANTI-FREEZE CAUTION ! ! OPEN TOW VALVE BEFORE TOWING DO NOT TOW OVER 2 MPH SEE OPERATIONS MANUAL FOR COMPLETE TOWING INSTRUCTIONS PROTECTED TO -26 F (-32 C) WARNING Mix equal parts of clean water and a premium quality ethylene glycol based anti-freeze to maintain the boil over, rust and corrosion protection. To prevent burns, do not touch muffler or muffler shield. Temperatures may exceed 150 F (66 C) Drain and discard coolant yearly. Read manual for additional instructions. JT-2812396 6 3 9 Item Part No. Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 360053 1 Decal, Brake 3008521 2812396 365956 3001435 339237 363994 3000435 363995 363704 3009266 3007505 3007514 3009217 3008327 3008754 3004287 3009268 3009267 3007129 3009073 1 1 1 1 1 1 2 1 2 2 2 2 2 2 2 2 1 1 1 1 Decal, Traction Decal, Towing Caution Decal, Radiator Cap Warning Decal, Battery Danger Decal, Heat Warning Decal, Daily Service Decal, Start Assist Fluids Decal, Antifreeze Decal, Latch Pin Warning Decal, Stored Energy Warning Decal, Jacobsen Decal, Textron Decal, HR 9016 Turbo Decal, 4WD Decal, Stripe Pad, Center Panel Pad, Step Pad, Floorboard Emblem, Diamond J Decal, Control Panel > 22 3009055 1 Decal, Instrument Panel > 22 4103841 1 Decal, Instrument Panel > 22 4116908 1 Decal, Instrument Panel 23 24 5002952 557844 1 1 Decal, ROPS Seat Belt Decal, ROPS Structure 20 23 Serial Numbers/Notes Serial No 70524 1601 ~ 1725 Serial No 70525 1601 ~ 1777 Serial No 70524 1726 ~ 1756 Serial No 70524 1778 ~ 1882 Serial No 70524 1757 and up Serial No 70524 1883 and up Used On 70525 Only Used On 70525 Only > Change from previous revision 33 HR-9016 Serial No. All 2.1 Hood 1 12 13 17 16 2 10 9 7 15 11 21 14 5 4 18 3 7 8 16 8 7 6 17 8 21 7 19 11 20 7 8 9016-21 34 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No. Qty. Description 5003592 1 1003679 3006644 460028 440120 452008 446142 443110 354989 443112 444310 340795 402230 446128 443102 1004686 403914 3009793 2811476 400264 446116 1 2 2 4 4 14 12 2 2 8 1 2 2 2 2 8 2 1 4 8 Serial Numbers/Notes Hood Pivot, Hood Pin, Special Clevis Cotter pin, 1/8 x 1” Carriage Bolt, 3/8-16 x 1-1/4” Flat Washer, 3/8 Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Stop, Rubber Nut, 3/8-24 Hex Nut, #10-24 Hex Handle, Hood Screw, 1/4-20 x 1” Slotted Lockwasher, 1/4 Nut, 1/4-20 Hex Latch, Flexible Draw Screw, #10-24 x 3/4” Truss Head Spring, Gas Support, Rear Hood Screw, 3/8-16 x 1-1/4” Hex Head Lockwasher, #10 > Change from previous revision 35 HR-9016 Serial No. All 3.1 Cowlings and Skirts 6 A C 16 6 16 B 10 17 11 9 5 6 3/4 8 14 / 15 7 A 12 / 13 1 9 8 11 7 2 17 18 7 8 1 9 5 11 C 17 2 B 5 9016-24 36 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No. Qty. Description 447414 8 404118 3006663 3006664 352604 3005604 3007704 3005603 443110 3006915 446142 3006723 3006724 3007099 3007100 440120 452008 3008015 8 1 1 6 8 8 8 12 4 8 1 1 1 1 4 12 2 Serial Numbers/Notes Lockwasher, 3/8 External Tooth Screw, 3/8-16 x 7/8” Truss Head Left Side Cowling Right Side Cowling Grommet Receptacle, #85 1/4 Turn Stud, #85 1/4 Turn Retainer Nut, 3/8-16 Hex Bracket, Cowling Mounting Lockwasher, 3/8 Heavy Left Side Skirt Right Side Skirt Bracket, Left Side Skirt Mounting Bracket, Right Side Skirt Mounting Carriage Bolt, 3/8-16 x 1-1/4” Flat Washer, 3/8 Bracket, Front Skirt > Change from previous revision 37 HR-9016 Serial No. All 4.1 Seat Pan and Heat Shield 14 15 17 8 16 7 15 6 16 17 2 2 4 5 5 1 11 10 9 5 4 3 11 13 10 12 9016-25 38 HR-9016 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 Qty. Description 3007032 1 Seat Pan 400264 443110 446142 452008 5003457 404118 – 5003625 5003626 361005 446136 452006 3006880 400182 3010013 3010789 5003617 400370 446148 4 2 4 6 1 4 1 1 1 4 7 7 1 3 1 1 1 2 2 Screw, 3/8-16 x 1-1/4” Hex Head Nut, 3/8-16 Hex Lockwasher, 3/8 Heavy Flat Washer, 3/8 Plate, Floorboard Screw, 3/8-16 x 7/8” Truss Head Seat with Air Suspension • Air Ride Suspension • Seat Assembly Screw, M8-1.25 x 25mm Hex Head Lockwasher, 5/16 Heavy Flat Washer, 5/16 Heat Shield Screw, 5/16-18 x 5/8” Hex Head Shield, Floor Shield, ROPS Floor Seat Belt Assembly Screw, 7/16-20 x 1” Hex Head Lockwasher, 7/16 Heavy Serial Numbers/Notes See 46.1 See 47.1 Used On 70524 Used On 70525 Used On 70525 Only Used On 70525 Only Used On 70525 Only > Change from previous revision 39 HR-9016 Serial No. 70524 1601 ~ 1756 Serial No. 70525 1601 ~ 1882 Controls 5.1 Instrument Panel 2 21 22 23 11 10 24 9 25 26 3 12 37 39 16 17 13 27 28 18 1 19 20 39 33 14 32 15 7 6 4 8 30 5 34 4 35 36 31 29 38 HR 9016 Units with Indak Keyswitch Part No. 1001958 Serial Number 70524 1601 ~ 1725 Serial Number 70525 1601 ~ 1777 Your machine was built before the Kubota Key Switch (Shown Above) was introduced. To update your tractor, order Keyswitch Update Kit Part No. 2822522. Note: The update kit will update the keyswitch and add three relays to the electrical system. 9016-01 40 HR-9016 Item > > > > Part No. Qty. Description 1 5003768 1 Dash Panel with Decal 1 4103860 1 Dash Panel with Decal 2 3 4 5 6 7 8 9 10 11 12 13 403920 366283 3006446 3006436 3006440 3006509 2810269 N/S N/S 2811020 366751 1002679 5003091 447006 444310 3005121 447002 444304 447206 444306 365943 447002 444304 447206 444306 162723 447006 444310 3001307 REF 5003278 5003281 555846 400106 446128 452002 446118 444310 403910 364016 1004992 4 1 2 1 1 2 1 1 1 1 1 1 Screw, #10-24 x 2-1/2” Truss Head Handle Switch, Test / 4WD-Reverse 4WD Switch Switch, PTO Locking Hole Plug Switch, Ignition • Lockwasher • Nut • Key Indicator Light, Yellow Gauge, Warning Light • Light Bulb and Socket • Lockwasher, #10 External Tooth • Nut, #10-24 Hex Gauge, Water Temperature • Lockwasher, #6 External Tooth • Nut, #6-32 Hex • Lockwasher, #8 Internal Tooth • Nut, #8-32 Hex Gauge, Fuel Level • Lockwasher, #6 External Tooth • Nut, #6-32 Hex • Lockwasher, #8 Internal Tooth • Nut, #8-32 Hex Gauge, Hour Meter • Lockwasher, #10 External Tooth • Nut, #10-24 Hex Relay, SPDT With Resistor Wire harness, Console • Fuse, 5 Amp (Tan) • Fuse, 15 Amp (Light Blue) • Diode Screw, 1/4-20 x 5/8” Hex Head Lockwasher, 1/4 Flat Washer, #10 Lockwasher, #10 Heavy Nut, #10-24Hex Screw, #10-24 x 1/2” Truss Head Clamp, Wire Harness Latch, Panel 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 3 1 1 1 3 3 2 2 1 3 3 2 2 1 1 1 13 1 7 4 3 2 2 12 12 12 8 1 1 Serial Numbers/Notes Serial Number 70524 1601 ~ 1725 Serial Number 70525 1601 ~ 1777 Serial Number 70524 1726 ~ 1756 Serial Number 70525 1778 ~ 1882 See 44.1 > Change from previous revision 41 HR-9016 Serial No. 70524 1757 and Up Serial No. 70525 1883 and Up 5.2 Instrument Panel 2 21 22 23 11 10 24 9 25 26 3 12 37 39 16 17 13 27 28 18 1 19 20 39 33 14 32 15 7 6 4 8 30 5 34 4 35 36 31 38 29 9016-01 42 HR-9016 Item > > > > > > > 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part No. Qty. Description 4116910 1 403920 366283 3006446 2721505 3006436 3006509 2810269 N/S N/S 2811020 366751 1002679 5003091 447006 444310 3005121 447002 444304 447206 444306 365943 447002 444304 447206 444306 162723 447006 444310 3001307 REF 5003278 5003281 555846 400106 446128 452002 446118 444310 403910 364016 1004992 4 1 2 1 1 2 1 1 1 1 1 1 3 1 1 1 3 3 2 2 1 3 3 2 2 1 1 1 13 1 7 4 3 2 2 12 12 12 8 1 1 Serial Numbers/Notes Panel, Dash Screw, #10-24 x 2-1/2” Truss Head Handle Switch, Test / 4WD-Reverse Switch, PTO 4WD Switch Hole Plug Switch, Ignition • Lockwasher • Nut • Key Indicator Light, Yellow Gauge, Warning Light • Light Bulb and Socket • Lockwasher, #10 External Tooth • Nut, #10-24 Hex Gauge, Water Temperature • Lockwasher, #6 External Tooth • Nut, #6-32 Hex • Lockwasher, #8 Internal Tooth • Nut, #8-32 Hex Gauge, Fuel Level • Lockwasher, #6 External Tooth • Nut, #6-32 Hex • Lockwasher, #8 Internal Tooth • Nut, #8-32 Hex Gauge, Hour Meter • Lockwasher, #10 External Tooth • Nut, #10-24 Hex Relay, SPDT With Resistor Wire harness, Console • Fuse, 5 Amp (Tan) • Fuse, 15 Amp (Light Blue) • Diode Screw, 1/4-20 x 5/8” Hex Head Lockwasher, 1/4 Flat Washer, #10 Lockwasher, #10 Heavy Nut, #10-24Hex Screw, #10-24 x 1/2” Truss Head Clamp, Wire Harness Latch, Panel See 44.1 > Change from previous revision 43 HR-9016 Serial No. All 6.1 Throttle Cable 19 22 9 20 21 24 1 35 36 34 24 19 19 Screw as part of engine 9 27 20 31 15 17 19 4 3 30 33 8 19 20 24 25 23 24 8 28 Part of Engine 32 20 20 3 19 2 5 14 9 79 12 13 5 18 11 6 16 11 20 26 19 20 19 26 9 7 10 Part Of Item 1 9016-15 44 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part No. Qty. Description 5003425 1 Control Panel 1004252 558021 303962 558020 3006730 400116 400110 453023 400274 360885 452008 351956 443110 3006729 400108 366768 3008901 446130 443102 3008738 400188 443106 453009 446134 367176 440040 444708 1 2 1 1 1 2 3 6 1 2 1 1 2 1 1 1 1 9 8 1 1 2 4 1 2 1 1 Throttle Cable • Clip, Conduit • Wire Stop • Swivel Lever, Throttle Screw, 1/4-20 x 1-1/2” Hex Head Screw, 1/4-20 x /8” Hex Head Flat Washer, 1/4 Screw, 3/8-16 x 2-1/2” Hex Head Washer, Friction Flat Washer, 3/8 Spring, Compression Nut, 3/8-16 Hex Tab, Throttle Support Screw, 1/4-20 x 3/4” Hex Head Knob Plate, Back Up Lockwasher, 1/4 Heavy Nut, 1/4-20 Hex Stop, Throttle Control Screw, 5/16-18 x 1” Hex Head Nut, 5/16-18 Hex Flat Washer, 5/16 Lockwasher, 5/16 Spacer Carriage Bolt, 1/4-20 x 5/8” Locknut, 1/4-20 Center 558012 3007719 444718 3007305 4102420 440042 4103000 AR 1 1 1 1 1 1 Serial Numbers/Notes Pad, Cork / Rubber Pivot, Throttle Cable Locknut, 5/16-18 Center Bracket, Throttle Cable Screw, M6-1 x 16mm, Socket Head Bolt, 1/4-20 x 3/4”,Carriage Bracket, Stop > Change from previous revision 45 HR-9016 Serial No. All 7.1 Lift Valve and Controls 4 21 18 11 4 3 7 6 5 6 19 7 20 17 15 20 12 13 16 10 1 6 7 14 8 13 5 11 9 2 9016-14 46 HR-9016 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Qty. Description 340061 1 Adapter, 90° 1003611 3006737 404022 453023 446128 443102 1004584 5003539 5003538 340062 340029 400120 1001802 340027 340026 366133 1003100 361833 3005157 367631 461356 3010082 1 1 3 5 7 7 1 1 1 1 1 4 1 2 3 3 3 1 3 2 2 1 Tube, Lift Valve to Backpressure Hinge, Control Panel Screw, 1/4-20 x 1” Truss Head Flat Washer, 1/4 Lockwasher, 1/4 Nut, 1/4-20 Hex Backpressure Valve • Seal Kit • Adjusting Knob Adapter, 90° Adapter, 45° Screw, 1/4-20 x 2” Hex Head Lift Valve Adapter, 45° Adapter, 45° Chain, Master Link With Clip Lever, Lift Pin Knob Spacer Roll Pin, 3/32 x 1/2” Stop, Dash Panel Serial Numbers/Notes See 51.1 > Change from previous revision 47 HR-9016 Serial No. All 8.1 Accelerator Pedal 4 19 20 39 17 18 18 4 7 6 5 3 34 33 32 29 30 6 16 7 26 31 37 24 36 25 24 23 22 4 15 16 35 12 11 2 2 16 15 1 10 16 38 9 10 38 16 15 13 38 14 10 9 8 16 38 15 21 27 28 9016-08 48 HR-9016 Item Part No. Qty. Description 1 1003244 1 Arm, Hydro Pedal 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 471214 3010305 1003071 400190 453009 446134 443106 1003145 366974 443112 445785 3006889 3006886 400268 446140 443110 3006888 3003475 3002695 3007230 3007228 3007220 452004 446128 400106 333542 400266 400262 3009026 3007392 403912 452002 446118 444310 441606 453023 443102 3004385 444718 1 2 1 4 1 3 3 1 2 3 1 1 1 1 4 6 1 2 1 1 1 1 2 4 2 1 1 1 2 2 4 4 4 4 2 2 2 4 1 • Grease Fitting (Not Shown) • Bushing Shaft Screw, 5/16-18 x 1-1/4” Hex Head Flat Washer, 5/16 Lockwasher, 5/16 Nut, 5/16-18 Hex Link, Hydro Control Rod End Nut, 3/8-24 Hex Nut, 3/8-24 Hex Left Hand Turnbuckle Threaded Rod Screw, 3/8-16 x 1-3/4” Hex Head Lockwasher, 3/8 Nut, 3/8-16 Hex Pedal, Hydro Grip, Pedal Washer Stop, Mow Speed Plate, Activator Plate, Switch Flat Washer, 1/4 Lockwasher, 1/4 Screw, 1/4-20 x 5/8” Hex Head Tie Stud Screw, 3/8-16 x 1-1/2” Hex Head Screw, 3/8-16 x 1” Hex Head Angle, Switch Switch, Proximity Screw, #10-24 x 5/8” Truss Head Flat Washer, #10 Lockwasher, #10 Heavy Nut, #10-24 Hex Carriage Bolt, 1/4-20 x 3/4” Flat Washer, 1/4 Nut, 1/4-20 Hex Seal, Rod End Locknut, 5/16-18 Center Serial Numbers/Notes > Change from previous revision 49 HR-9016 Serial No. All 9.1 Steering Assist 8 22 5 6 13 8 15 14 16 7 24 12 1 2 9 / 10 15 12 11 23 2 17 18 3 4 5 6 19 20 21 9016-04 50 HR-9016 Item Part No. Qty. Description 1 1003794 2 Steering Assist Pedal 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 471214 3010305 1003245 452006 446134 443106 3006107 400188 3008342 3008343 461453 460028 1003825 1003824 364154 3008344 3008907 400262 452008 446142 443110 1006812 3009607 455048 1 4 1 1 3 3 2 3 1 1 2 4 2 2 4 2 1 2 2 2 2 2 2 2 • Grease Fitting (Not Shown) • Bushing Shaft Flat Washer, 5/16 Lockwasher, 5/16 Nut, 5/16-18Hex Spring, Pedal Return Screw, 5/16-18 x 1” Hex Head Cable, Right Turn Assist Cable, Left Turn Assist Clevis Pin, 5/16 x 1” Cotter Pin, 1/8 x 1” Connector, Brake Pivot, Brake Lever • Bushing Pin, Clevis Shield, Cable Screw, 3/8-16 x 1” Hex Head Flat Washer, 3/8 Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Pad, Pedal Nut, M12-1.75 Hex Jam Flat Washer, 3/4 Serial Numbers/Notes > Change from previous revision 51 HR-9016 Serial No. All 10.1 Parking Brake 2 13 4 1 5 6 3 12 11 6 7 8 10 11 14 9 12 15 16 17 23 18 19 20 21 22 11 12 9016-03 52 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. Qty. Description 1003838 1 Parking Brake Lever N/S 545234 460004 545237 3006108 3008548 3008874 441672 453009 446134 443106 400188 461456 460016 403746 3007392 452002 446118 444310 441602 354081 3009193 2 2 2 2 2 1 1 2 2 4 5 2 2 2 2 1 2 2 2 1 1 5 • Stabilizer Bar • Clevis Pin • Cotter Pin • Spacer Cable, Parking Brake Mount, Brake Lever Plate, Switch Mount Carriage Bolt, 5/16-18 x 2-1/2” Flat Washer, 5/16 Lockwasher, 5/16 Nut, 5/16-18 Hex Screw, 5/16-18 x 1” Hex Head Clevis Pin, 5/16 x 1-5/8” Hex Head Cotter Pin, 3/32 x 1” Screw, #10-24 x 3/4” Truss Head Switch, Proximity Flat Washer, #10 Lockwasher, #10 Heavy Nut, #10-24 Hex Carriage Bolt, 5/16-18 x 3/4” Clamp, Wire Harness Shim, Switch Serial Numbers/Notes > Change from previous revision 53 HR-9016 Serial No. 70524 All Fram e 11.1 Frame 15 8 24 25 20 19 18 7 6 12 11 21 17 33 32 10 9 10 13 1 16 14 12 23 10 11 2 27 34 31 30 28 7 6 34 22 26 3 5 4 22 29 28 9016-02 54 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No. Qty. Description 5003272 1 Frame 1002889 1002895 1002896 400416 446154 443118 3006814 3006815 400616 446166 443126 400406 1004938 556417 5003691 556419 3007919 340075 339996 452008 446140 400260 3007920 453017 1004691 3009197 REF 1004308 1004309 400778 452018 446178 443130 453004 409701 3010035 1 1 1 4 6 6 1 1 8 8 8 2 1 1 1 1 1 1 1 4 4 4 1 8 2 2 1 1 1 8 4 8 8 1 1 2 Cross Frame Cylinder Mount, Right Cylinder Mount, Left Screw, 1/2-13 x 2-1/2” Hex Head Lockwasher, 1/2 Heavy Nut, 1/2-13 Hex Bracket, Right Radiator Bracket, Left Radiator Screw, 5/8-11 x 2” Hex Head Lockwasher, 5/8 Heavy Nut, 5/8-11 Hex Head Screw, 1/2-13 x 1-1/4” Hex Head Charge Filter Assembly • Head • Oil Filter Cartridge • Charge Pressure Switch Bracket, Valve Mounting Adapter, 90° Adapter, Straight Flat Washer, 3/8 Lockwasher, 3/8 Screw, 3/8-16 x 7/8” Hex Head Bracket, Deck Valve Mounting Flat Washer, 1/2 Tie Down Bracket, Hose Plate, Serial Number Mount, Fuel Tank Rear Mount, Hydraulic Tank Rear Screw, 3/4-10 x 2-1/2” Hex Head Flat Washer, 3/4 Lockwasher, 3/4 Heavy Nut, 3/4-10 Heavy Flat Washer, #8 Screw, #8-18 x 3/8” Thread Form Plate Serial Numbers/Notes > Change from previous revision 55 HR-9016 Serial No. 70525 All 12.1 Frame With ROPS 15 8 24 25 20 19 18 7 6 12 11 21 17 33 32 10 9 10 13 1 16 14 12 23 10 11 2 27 P/O 34 31 30 34 7 6 22 28 3 26 4 29 22 28 5 9016-02 56 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No. Qty. Description 5003272 1 Frame 1002889 1002895 1002896 400416 446154 443118 3006814 3006815 400616 446166 443126 400406 1004938 556417 5003691 556419 3007919 340075 339996 452008 446140 400260 3007920 453017 1004691 3009197 REF 1004308 1004309 400778 452018 446178 443130 453004 409701 1002893 1 1 1 4 6 6 1 1 8 8 8 2 1 1 1 1 1 1 1 4 4 4 1 8 2 2 1 1 1 8 4 8 8 1 1 1 Cross Frame Cylinder Mount, Right Cylinder Mount, Left Screw, 1/2-13 x 2-1/2” Hex Head Lockwasher, 1/2 Heavy Nut, 1/2-13 Hex Bracket, Right Radiator Bracket, Left Radiator Screw, 5/8-11 x 2” Hex Head Lockwasher, 5/8 Heavy Nut, 5/8-11 Hex Head Screw, 1/2-13 x 1-1/4” Hex Head Charge Filter Assembly • Head • Oil Filter Cartridge • Charge Pressure Switch Bracket, Valve Mounting Adapter, 90° Adapter, Straight Flat Washer, 3/8 Lockwasher, 3/8 Screw, 3/8-16 x 7/8” Hex Head Bracket, Deck Valve Mounting Flat Washer, 1/2 Tie Down Bracket, Hose Plate, Serial Number Mount, Fuel Tank Rear Mount, Hydraulic Tank Rear Screw, 3/4-10 x 2-1/2” Hex Head Flat Washer, 3/4 Lockwasher, 3/4 Heavy Nut, 3/4-10 Heavy Flat Washer, #8 Screw, #8-18 x 3/8” Thread Form ROPS Serial Numbers/Notes Includes Decals and Seat Belt > Change from previous revision 57 HR-9016 Serial No. All 13.1 Steering Axle 22 24 23 12 22 24 20 12 10 9 5 23 11 12 8 11 19 12 21 18 10 20 20 7 9 2 6 14 15 7 4 1 21 4 13 3 2 17 17 2 16 2 25 17 17 9016-38 58 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part No. Qty. Description 5003540 2 Wheel Motor 460030 443842 401208 5003530 5003529 5003521 5003526 5003518 5003515 5003528 5003527 5003522 5003519 5003523 5003524 5003541 5003542 5003562 443826 471214 460035 458126 5003520 5003531 5003543 4 1 8 1 1 2 1 2 2 2 4 1 1 1 1 1 1 2 2 3 2 2 2 2 1 Cotter Pin, 1/8 x 1-1/4” Nut, 1-1/8 -12 Hex Jam Screw, 1/2-13 x 1-3/4” Grade 8 Frame, RH Wheel Motor Frame, LH Wheel Motor Hub, Wheel Axle, Center Section Washer, Thrust Washer, Thrust Bushing, Bronze Bushing, Bronze Tie Rod Nut, 1-1/8 -12 Left Hand Thread Tie Rod End, Left Hand Thread Tie Rod End, Right Hand Thread Cylinder, Steering • Seal Kit Screw, 5/8-11 Socket Head Set Nut, 5/8-11 Hex Jam Grease Fitting Cotter Pin, 1/8 x 2” Snap Ring Snap RIng, External Plug, Expansion Socket Assembly Serial Numbers/Notes See 49.1 See 48.1 > Change from previous revision 59 HR-9016 Serial No. All 14.1 Steering Axle Installation 9 7 8 15 2 6 5 4 3 3 / 10 As Required 12 13 3 11 1 14 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. – 1003001 3006475 363766 445642 460072 400408 446152 443118 3003101 3007683 5003419 5003420 360111 453017 Qty. Description 1 1 AR 1 1 1 1 1 1 AR 12 2 2 2 1 Steering Axle 9016-36 Serial Numbers/Notes See 13.1 Pivot Shaft Washer, 3/32” Thick Thrust Washer Nut, 1-1/2 -12 Slotted Hex Cotter Pin, 1/4 x 2-1/2” Screw, 1/2-13 x 1-1/2” Hex Head Lockwasher, 1/2 Nut, 1/2-13 Hex Washer, 1/32” Thick Thrust Wheel Bolt, 1/2-20 Tire, 24 x 12-12 Turf Trac Wheel Valve, Inflation Flat Washer, 1/2 > Change from previous revision 60 HR-9016 Serial No. 15.1 Battery Tray 5 5 22 18 15 2 11 7 21 7 7 19 4 6 12 68 20 16 1 9 17 24 10 14 23 8 9 4 2 16 8 10 3 3 9 10 13 4 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. 9016-37 Qty. Description 5003622 1 Battery Tray 400264 446142 452008 N/S 3008461 440078 452006 446134 443106 3010291 3010292 443110 3008820 3010346 131905 400108 443102 446130 452004 443808 447214 446118 444312 4 4 6 2 5 7 7 7 7 1 1 2 2 4 1 2 2 2 2 2 2 2 2 Screw, 3/8-16 x 1-1/4” Hex Head Lockwasher, 3/8 Heavy Flat Washer, 3/8 Battery, 12 Volt Group 75-84N Angle, Battery Clamp Carriage Bolt, 5/16-18 x 3/4” Flat Washer, 5/16 Lockwasher, 5/16 Nut, 5/16-18 Hex Cable, Positive Battery Cable, Nagative Battery Nut, 3/8-16 Hex Clamp, Double Hose Bolt, Battery Terminal Solenoid Screw, 1/4-20 x 3/4” Hex Head Nut, 1/4-20 Hex Lockwasher, 1/4 Heavy Flat Washer, 1/4 Nut, 5/16-24 Hex Jam Lockwasher, 5/16 Internal Lockwasher, #10 Heavy Nut, #10-32 Serial Numbers/Notes Includes Decals > Change from previous revision 61 HR-9016 Serial No. All 16.1 Tilt Steering 17 2 20 15 6 19 3 4 14 24 5 21 25 11 10 13 18 11 7 9 1 8 12 11 4 22 23 16 9016-17 62 HR-9016 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Qty. Description 5002918 1 Actuator, Gas Spring 5002919 2811346 1002800 339979 2811364 2811365 3010651 3005981 3005934 400192 444718 444849 444754 447224 400216 443106 416911 404016 446142 400258 441602 551651 446136 445245 2811547 1 1 1 5 1 1 1 1 2 1 3 2 4 1 1 4 2 6 2 2 4 1 4 6 1 Cable, Actuator Tower, Steering Pump, Steering • Adapter, Straight Steering Wheel • Cap, Steering Wheel Cover, Steering Tower Bracket, Steering Pump Bolt, Shoulder Screw, 5/16-18 x 1-1/2” Hex Head Locknut, 5/16-18 Center Locknut, 3/4-10 Center Jam Locknut, 5/16-24 Center Lockwasher, 5/8 Internal Screw, 5/16-18 x 2-3/4” Hex Head Nut, 5/16-18 Hex Screw, #10-24 x 1/2” Thread Cutting Screw, 1/4-20 x 5/8: Truss Head Lockwasher, 3/8 Heavy Screw, 3/8-16 x 3/4” Hex Head Carriage Bolt, 5/16-18 x 3/4” Moulding (Cut to 10”) Lockwasher, 5/16 Heavy Tinnerman Nut Washer Serial Numbers/Notes See 45.1 > Change from previous revision 63 HR-9016 Serial No. All Engine and Radiator 17.1 Radiator 7 8 9 B – To Top Engine Bleed Port 8 22 8 10 A B 10 22 2 1 5 3 23 4 6 17 24 21 11 6 22 13 20 4 3 18 6 10 19 12 14 12 4 10 15 A 23 20 16 15 4 6 17 9016-12 64 HR-9016 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Qty. Description 5003355 1 1002953 555867 400258 446142 3006427 452008 3008626 326799 3008625 366526 3007731 360970 162479 400184 443110 3008885 440120 400186 453009 444718 3009537 554748 5003216 2810492 1 1 12 22 1 18 1 4 1 5 1 2 1 4 10 1 10 1 4 5 1 AR AR 1 Serial Numbers/Notes Radiator Firewall Radiator • Radiator Cap Screw, 3/8-16 x 3/4” Hex Head Lockwasher, 3/8 Heavy Radiator Fan Shroud Flat Washer, 3/8 Hose, Upper Radiator Clamp, Hose Hose, Lower Radiator Clamp, Hose Reserve Tank Clamp, Hose Drain Cock Screw, 5/16-18 x 3/4” Hex Head Nut, 3/8-16 Hex Brace, Cooler Carriage Bolt, 3/8-16 x 1-1/4” Screw, 5/16-18 x 7/8” Hex Head Flat Washer, 5/16 Locknut, 5/16-18 Center Cap, Reserve Tank Hose, 5/16 I.D. Seal (10 Foot Roll) Plate, Indent > Change from previous revision 65 HR-9016 Serial No. All 18.1 Oil Cooler 34 15 31 14 15 16 25 18 21 17 13 33 22 35 2 1 20 5 32 6 23 2 4 11 29 9 10 12 13 35 28 24 30 8 7 27 30 19 3 6 26 7 28 8 9016-13 66 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. Qty. Description 1002952 1 3004113 2810633 3007011 400270 452008 446142 443110 1004028 400186 452006 446134 443106 3008562 3008563 400190 446136 362008 358794 3007674 1003011 5002693 556419 460016 1004172 361723 351491 551651 1003942 3008561 409804 3009095 3008554 2810634 3010014 440082 453011 2 1 1 2 4 3 3 1 1 1 1 5 1 2 2 4 2 4 1 1 1 1 1 1 1 1 AR 1 2 8 2 1 1 1 4 3 Serial Numbers/Notes Oil Cooler Bushing Plate, Cap Mounting Bracket, Cooler Pivot Screw, 3/8-16 x 2” Hex Head Flat Washer, 3/8 Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Pin, Cooler Pivot Screw, 5/16-18 x 7/8” Hex Head Flat Washer, 5/16 Lockwasher, 5/16 Nut, 5/16-18 Hex Angle, Cooler Top Plate, Cooler Lock Screw, 5/16-18 x 1-1/4” Hex Head Lockwasher, 5/16 Heavy Knob Washer Fitting, 90° Return Filter • Return Filter Cartridge • Switch Cotter Pin, 3/32 x 1” Stand, Cooler Pivot Stop, Rubber Grip Molding Screen Guide, Screen Screw, #10-24 x 1/2” Thread Cut Seal, Neoprene Cap, Right Side Cap, Left Side Shield, Screen Carriage Bolt, 5/16-18 x 1” Flat Washer, 3/8 > Change from previous revision 67 HR-9016 Serial No. All 19.1 Air Cleaner and Muffler Mounts to Stud on Engine Exhaust Manifold To Intake Tube on Radiator Tower 8 10 9 12 9 1 11 25 28 24 18 15 25 33 25 25 2 14 20 15 21 25 22 29 27 13 19 26 16 6 6 5 3 6 25 4 13 23 15 7 15 16 6 32 30 5 31 17 15 16 9016-16 68 HR-9016 Item ★ Part No. Qty. Description 1 1004417 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 5003370 5003372 5003373 3009505 3010182 3010340 400186 452006 443106 3009270 3009463 3009271 359615 1001752 362615 400190 446136 444718 452002 5003767 3006656 441624 452008 446142 443110 4114707 162236 4113811 3009272 4114637 362524 2811344 4102420 446128 4114366 1 1 1 1 1 1 4 10 2 1 3 1 1 1 1 2 10 2 2 1 1 3 3 3 3 1 2 1 1 1 2 1 2 2 3 Serial Numbers/Notes Air Cleaner • Filter Element • Cover • Valve Clamp, Air Cleaner Mounting Heat Shield, Muffler Tab, Heat Shield Screw, 5/16-18 x 7/8” Hex Head Flat Washer, 5/16 Nut, 5/16-18 Hex Hose, Air Cleaner Intake Clamp, Hose Hose, Air Cleaner to Engine Clamp, Hose Indicator, Mini Kit Washer, Special Screw, 5/16-18 x 1-1/4” Hex Head Lockwasher, 5/16 Heavy Locknut, 5/16-18 Center Flat Washer, 1/4 Gasket, Exhaust Bracket, Muffler Carriage Bolt, 3/8-16 x 1” Flat Washer, 3/8 Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Muffler Clamp, Exhaust Bracket, Muffler Support Clamp, Double Tube Adapter, Flex Pipe Nut, M10 Plate, Air Filter Support Screw, M6 x1 Lockwasher, 1/4 Lock Nut, Top Non Serviced Component of Engine > Change from previous revision 69 HR-9016 Serial No. All 20.1 Engine Mounting 1 3 2 23 17 21 18 22 8 6 19 18 10 7 16 20 14 8 8 9 7 5 15 7 11 16 24 25 12 19 12 14 13 20 11 15 12 13 4 / 17 9016-11 70 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part No. Qty. Description – 1 3007671 3008821 400420 3006526 3006525 361619 363385 4108680 400270 452008 446142 443110 4114711 323943 400264 400422 452012 446152 443118 446136 362540 453009 444762 452006 1 1 1 1 2 17 17 1 2 8 10 8 4 4 8 3 4 4 4 3 3 3 2 4 Serial Numbers/Notes Engine and Pump Assembly See 21.1 Fan Temperature Sender Screw, 1/2-13 x 3-1/2” Hex Head Bracket, Front Iso-Mount Bracket, Rear Iso-Mount Screw, M10-1.5 x 25mm Hex Head Lockwasher, M10 Drive Shaft Screw, 3/8-16 x 2-1/4” Hex Head Flat Washer, 3/8 Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Isolator Washer, 2”O.D. x 17/32” I.D. Screw, 3/8-16 x 1-1/4” Hex Head Screw, 1/2-13 x 4” Hex Head Flat Washer, 1/2 Lockwasher, 1/2 Nut, 1/2-13 Hex Lockwasher, 5/16 Heavy Screw, M8-1.25 x 16mm Hex Head Flat Washer, 5/16 Locknut, 3/8-16 Center Flat Washer Mounting Hardware Part of Engine Front Right Engine Mount Only > Change from previous revision 71 HR-9016 Serial No. All 21.1 Engine and Pump Assembly 11 13 12 1 10 Part of Engine 3 2 4 6 3 5 16 9 8 14 17 7 14 15 9016-10 72 HR-9016 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Qty. Description REF 1 Engine, DDC D704LT 5003207 5003208 5003209 5003210 5003211 5003212 5003213 5003214 5003689 1003247 5003163 5003164 339989 340070 3006829 3006835 400336 446148 3006238 3006240 361619 363385 3006241 446154 453017 400404 400406 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 8 8 1 1 8 8 1 6 4 2 4 • Engine Oil Filter • Oil Cooler Hose • Thermostat Housing • Fuel Line (Fuel Pump to Filter) • Fan Belt • Fuel Filter • Oil Cooler Hose • Fuel Line, (Filter to Injection) • Alternator Belt Pump, Triple • Seal Kit, Front Section • Seal Kit, Section Adapter, Straight Adapter, 90° Fitting, Four Bolt Flange O-Ring, 1-3/4” O.D. x 1-1/2” I.D. Screw, 7/16-14 x 1-1/4” Hex Head Lockwasher, 7/16 Heavy Hub, 48 Tooth Flange, 10” Screw, M10-1.5 x 25mm Hex Head Lockwasher, M10 Plate, Pump SAE #4 Lockwasher, 1/2 Heavy Flat Washer, 1/2 Screw, 1/2-13 x 1” Hex Head Screw, 1/2-13 x 1-1/4” Hex Head Serial Numbers/Notes One kit required for each section > Change from previous revision 73 HR-9016 Serial No. All Tanks 22.1 Tank Mounting 2 3 8 7 5 23 24 32 14 1 22 28 19 37 38 27 32 14 29 33 30 21 31 13 14 35 36 34 25 26 6 11 15 4 14 11 15 18 17 19 20 9 /10 16 15 11 14 4 32 12 5 15 15 11 7 14 8 11 14 14 32 14 32 9016-18 74 HR-9016 Item > 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part No. Qty. Description – 1 3008808 3009203 441689 3009236 3008219 452012 443118 3009980 3009979 446136 362615 440088 452006 443106 – 2721806 340481 403910 3006639 366670 364016 400260 453011 446140 443110 3009544 403860 453004 446112 444306 400188 2822524 452002 446118 444310 3001307 REF 1 1 4 2 1 4 8 1 1 12 8 2 16 12 1 1 1 7 1 1 1 1 1 1 1 1 2 2 2 2 12 1 2 2 2 3 1 Tank, Hydraulic Oil Cap, Breather Filler Sensor, Oil Level Carriage Bolt, 1/2-13 x 8-1/2” Wall, Fender Bracket, Hose Retainer Flat Washer, 1/2 Nut, 1/2-13 Hex Fender, Right Side Fender, Left Side Lockwasher, 5/16 Heavy Washer, Special Carriage Bolt, 5/16-18 x 1-3/4” Flat Washer, 5/16 Nut, 5/16-18 Hex Tank, Fuel Cap, Fuel Cover, Sender Screw, #10-32 x 1/2” Truss Head Sender, Fuel Level Horn Clamp, Wire Harness Screw, 3/8-16 x 7/8” Hex Head Flat Washer, 3/8 Lockwasher, 3/8 Nut, 3/8-16 Hex Relay, Time Delay Screw, #8-32 x 5/8” Truss Head Flat Washer, #8 Lockwasher, #8 Heavy Nut, #8-32 Hex Screw, 5/16-18 x 1” Hex Head Bracket, Relay Flat Washer, #10 Lockwasher, #10 Nut, #10-24 Hex Relay, SPDT with Resistor Harness, Kubota Key Switch Serial Numbers/Notes See 23.1 See 24.1 Serial Number 70524 1726 and Up Serial Number 70525 1778 ang Up See 44.1 > Change from previous revision 75 HR-9016 Serial No. All 23.1 Hydraulic Tank 6 10 7 8 9 11 12 5 13 9 8 1 7 2 2 3 4 9016-19 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Qty. Description 3006264 1 Tank, Hydraulic oil 3006566 339904 3006847 339904 3002397 – – 400182 446134 453009 404022 453023 446128 443102 2 2 1 1 1 1 1 3 3 3 4 4 4 4 Strainer • O-Ring SAE -32 Fitting, Beaded • O-Ring SAE -32 Plug, Magnetic Control Panel Instrument Panel Screw, 5/16-18 x 5/8” Hex Head Lockwasher, 5/16 Flat Washer, 5/16 Screw, 1/4-20 x 1” Truss Head Flat Washer, 1/4 Lockwasher, 1/4 Nut, 1/4-20 Hex Serial Numbers/Notes See 6.1 and 7.1 See 5.1 > Change from previous revision 76 HR-9016 Serial No. All 24.1 Fuel Tank B 12 14 A 11 15 6 10 13 7 A - Connects to Fuel Injection Pump Return Port B - Connects to Fuel Pump Inlet 9 6 4 7 4 8 9 5 1 5 2 16 2 17 3 9016-20 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Qty. Description 3006265 1 361117 132647 554748 366526 3008820 452008 446140 443110 452012 446152 443118 446142 400264 3009272 2810702 3003704 3 1 AR 4 2 3 1 2 1 1 1 1 1 1 1 1 Serial Numbers/Notes Tank, Fuel Bushing Fuel Shutoff Fuel Line, 5/16 I.D. Clamp, Hose Clamp, Double Hose (5/8” O.D.) Flat Washer, 3/8 Lockwasher, 3/8 Nut, 3/8-16 Hex Flat Washer, 1/2 Lockwasher, 1/2 Nut, 1/2-13 Hex Lockwasher, 3/8 Heavy Screw, 3/8-16 x 1-1/4” Hex Head Clamp, Double Hose (3/8” O.D.) Valve, Needle Elbow, 90° Fuel Retains Steering Tubes > Change from previous revision 77 HR-9016 Serial No. All Traction Pum p 25.1 Pump and 4WD Valve Mounting 3 8 4 4 5 1 14 13 15 7 2 9 10 11 6 12 12 11 10 9 9016-06 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. Qty. Description Serial Numbers/Notes – 1 Pump Assembly See 26.1 1002977 400406 446154 453017 400412 3006658 443118 440082 452006 446136 443106 3006913 446140 443110 1 4 6 4 2 1 2 4 4 4 4 1 2 2 4WD Valve with Oil Shuttle Screw, 1/2-13 x 1-1/4” Hex Head Lockwasher, 1/2 Heavy Flat Washer, 1/2 Screw, 1/2-13 x 2” Hex Head Bracket, Pump Support Nut, 1/2-13 Hex Carriage Bolt, 5/16-18 x 1” Flat Washer, 5/16 Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex Bracket, Pump Support Lockwasher, 3/8 Nut, 3/8-16 Hex See 55.1 Included with Pump Included with Pump > Change from previous revision 78 HR-9016 Serial No. All 26.1 Pump Assembly 8 1 11 12 9 10 2 3 7 14 6 8 13 5 4 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Qty. Description 1002927 1 Pump, Traction 5003034 5003432 5003433 5003544 1003248 5003165 5003166 362743 400262 446142 340077 340269 340070 3006829 3006835 400336 446148 339984 339999 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 4 4 1 1 • Seal Kit • Control Kit • Shaft Seal Kit • System Relief Kit Pump, Double • Seal Kit, Front Section • Seal Kit, Rear Section O-RIng Screw, 3/8-16 x 1” Hex Head Lockwasher, 3/8 Heavy Adapter, 90° Adapter, Tee Adapter, 90° Fitting, 4 Bolt Flange O-Ring, 1-3/4” O.D. x 1-1/2” I.D. Screw, 7/16-14 x 1-1/4” Hex Head Lockwasher, 7/16 Heavy Adapter, Straight Adapter, Straight 9016-07 Serial Numbers/Notes > Change from previous revision 79 HR-9016 Serial No. All Lift Ar ms and Deck Valves 27.1 Front Lift Arms and Cylinders 11 10 9 17 18 11 10 5 15 8 33 33 8 26 27 3 8 4 12 14 8 28 29 30 31 10 15 11 13 16 3 1 9 8 10 11 34 5 6 10 11 32 7 35 23 22 20 21 19 2 25 24 9016-09 80 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. Qty. Description 1002785 1 1003900 342033 471214 3006490 3007091 3007092 400412 453017 446154 443118 3006008 340061 339979 3006491 1003274 1003275 3007468 403746 3007392 452002 446118 444310 3007680 460054 400192 3004410 3009269 452006 446134 443106 455004 3010015 364830 3009193 1 4 2 4 1 1 28 4 28 28 2 2 2 4 2 2 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2 4 AR 5 Serial Numbers/Notes R.H. Front Lift Arm L.H. Front Lift Arm • Bushing • Grease Fitting Bracket, Front Deck Pivot Angle, R.H. Valve Mount Angle, L.H. Valve Mount Screw, 1/2-13 x 2” Hex Head Flat Washer, 1/2 Lockwasher, 1/2 Heavy Nut, 1/2-13 Hex Front Lift Cylinder Adapter, 90° Adapter, Straight Bracket, Front Cylinder Pivot Pin, Front Cylinder Pin, Front Lift Arm Pivot Bracket, Switch Screw, #10-24 x 3/4” Truss Head Switch, Proximity Flat Washer, #10 Lockwasher, #10 Heavy Nut, #10-24 Hex Pin, Front Deck Mounting Cotter Pin, 3/16 x 1-3/4” Screw, 5/16-18 x 1-1/2” Hex Head Spacer Clamp, Wire Harness Twisted Flat Washer, 5/16 Lockwasher, 5/16 Nut, 5/16-18 Hex Flat Washer, 1” Spacer Thrust Washer Shim, Switch See 52.1 > Change from previous revision 81 HR-9016 Serial No. All 28.1 Front Deck Latch 17 31 16 30 27 29 28 23 24 25 17 16 16 17 27 19 27 26 18 15 14 13 12 20 21 22 3 2 4 11 5 6 2 6 11 4 10 1 9 8 7 8 9016-05 82 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Part No. Qty. Description 1003483 1 Brace, Stand Up 365826 400430 1003277 446154 443118 1003484 352936 3008472 441690 453017 3008453 352435 319755 400264 446142 443110 3007297 400114 3007712 446128 443102 400194 346802 443806 444718 361723 400186 354081 446134 443106 2 1 2 1 3 1 2 1 1 2 1 1 1 1 4 4 1 2 2 2 2 1 1 1 1 3 1 1 1 1 Spacer Screw, 1/2-13 x 5-1/2” Hex Head Pin, Cylinder Rod End Lockwasher, 1/2 Heavy Nut, 1/2-13 Hex Latch, Front Deck • Bushing Spring, Torsion Carriage Bolt, 1/2-13 x 7” Flat Washer, 1/2 Stop, Anti Sway Latch Spacer Washer Screw, 3/8-16 x 1-1/4” Hex Head Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Tab, Spring Screw, 1/4-20 x 1-1/4” Hex Head Shim Lockwasher, 1/4 Nut, 1/4-20 Hex Screw, 5/16-18 x 1-3/4” Hex Head Spring, Extension Nut, 5/16-18 Hex Jam Locknut, 5/16-18 Center Stop, Rubber Screw, 5/16-18 x 7/8” Hex Head Clamp, Wire Harness Lockwasher, 5/16 Nut, 5/16-18 Hex Serial Numbers/Notes > Change from previous revision 83 HR-9016 Serial No. All 29.1 Side Lift Arms 19 26 27 25 28 7 21 / 22 23 / 24 10 9 9 8 29 10 35 36 8 10 9 6 34 30 34 37 5 1/2 3 38 29 17 42 12 4 12 4 16 11 15 16 5 19 13 / 14 40 18 39 20 15 41 43 34 19 31 32 33 9016-28 84 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part No. Qty. Description 1005016 1 1005017 304569 332351 471214 3006294 3006295 400412 446154 444758 2809628 3006727 1002885 1002886 471214 350800 362464 346294 446142 443110 361723 3007897 3007896 3009163 3009162 3009309 453020 460052 461408 452012 363746 3006204 401030 363572 162716.6 366978 3008374 1005018 2809630 3010825 2811064 444730 3010811 363746 1 4 4 6 2 2 20 20 20 2 4 1 1 2 4 16 8 8 16 8 1 1 1 1 2 2 2 2 6 2 2 2 AR 8 2 2 2 2 2 2 8 2 4 Serial Numbers/Notes Pivot, Left Side Arm Pivot, Right Side Arm • Bushing • Bushing • Grease Fitting Plate, Side Arm Pivot Plate, Side Arm Pivot Screw, 1/2-13 x 2” Hex Head Lockwasher, 1/2 Heavy Locknut, 1/2-13 Center Pin, Side Arm Pivot Washer, Thrust Left Side Lift Arm Right Side Lift Arm • Grease Fitting • Bushing Wheel Bolt Wheel Nut Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Stop, Rubber Bracket, Left Side Deck Latch Bracket, Right Side Deck Latch Bolt, Left Side Deck Latch Bolt, Right Side Deck Latch Spring, Compression Flat Washer, 5/8 Cotter Pin, 3/16 x 1-1/2” Spring Pin, 1/4 x 1-1/2” Flat Washer, 1/2 Chain, Dump Box Collar Screw, 3/8-16 x 3-3/4” Hex Head Washer Shackle, Chain Eyebolt Spring, Extension Pin, Lift Arm Retaining Ring, Side Arm Pivot Retaining Ring, Lift Arm Plate, Bottom Locknut, 7/16-20 Hex Collar Chain > Change from previous revision 85 HR-9016 Serial No. All 30.1 Side Lift Cylinders and Return Canisters 31 32 33 23 30 27 29 28 36 24 34 35 25 26 7 6 3 2 9 4 7 5 8 1 8 16 15 20 21 22 13 12 12 13 19 10 14 18 17 14 11 10 9016-29 86 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part No. Qty. Description 5003371 2 1003823 400266 446140 443110 3009535 458039 455004 453011 3006293 400412 446154 444758 3004092 1003277 452012 3006249 340061 340078 1003272 400408 453017 441606 403912 453023 443102 444310 446118 452002 441614 354081 443106 446134 3007392 3009026 446128 2 2 2 4 2 4 4 2 4 14 14 14 4 1 2 2 2 2 2 2 2 2 4 2 2 4 4 8 2 2 2 2 2 2 2 Canister, Deck Return Pin, Canister Mount Screw, 3/8-16 x 1-1/2” Hex Head Lockwasher, 3/8 Nut, 3/8-16 Hex Pin, Shear Retaining Ring Flat Washer Flat Washer, 3/8 Plate, Side Cylinder Mounting Screw, 1/2-13 x 2” Hex Head Lockwasher, 1/2 Heavy Locknut, 1/2-13 Center Spacer Pin, Cylinder Rod End Mounting Flat Washer, 1/2 Cylinder, Rear Lift Adapter, 90° Adapter, 90° Pin, Side Cylinder Mounting Screw, 1/2-13 x 1-1/2” Hex Head Flat Washer, 1/2 Carriage Bolt, 1/4-20 x 3/4” Screw, #10-24 x 5/8” Truss Head Flat Washer, 1/4 Nut, 1/4-20 Hex Nut, #10-24 Hex Lockwasher, #10 Heavy Flat Washer, #10 Carriage Bolt, 5/16-18 x 1” Clamp, Wire Harness Nut, 5/16-18 Hex Lockwasher, 5/16 Switch, Proximity Angle, Switch Lockwasher, 1/4 Serial Numbers/Notes See 50.1 See 53.1 > Change from previous revision 87 HR-9016 Serial No. All 31.1 Front Deck Valves 7 6 4 5 4 11 8 2 12 7 6 5 2 1 4 13 2 3 12 4 1 2 8 9 10 8 9 10 9016-22 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. Qty. Description 1004337 2 Valve, Deck 339989 441624 340070 340065 364945 363030 452008 446142 443110 401225 3008820 3008357 4 1 4 2 2 2 6 3 3 2 2 1 Adapter, Straight Carriage Bolt, 3/8-16 x 1” Adapter, 90° Adapter, 90° Fitting, Diagnostic Cover, Dust Flat Washer, 3/8 Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Screw, 3/8-16 x 6-1/2” Hex Head Clamp, Double Hose Angle, L.H. Valve Mount Serial Numbers/Notes See 54.1 > Change from previous revision 88 HR-9016 Serial No. All 32.1 Wing Deck Valves 3 4 3 5 9 8 6 3 7 5 4 2 1 3 7 8 9 Right Wing Valve 6 1 2 Left Wing Valve 9016-23 Item Part No. 1 2 3 4 5 6 7 8 9 Qty. Description 1004337 2 Valve, Deck 339989 340070 363030 365466 401028 452008 446142 443110 2 6 2 2 4 4 4 4 Adapter, Straight Adapter, 90° Cover, Dust Fitting, Diagnostic Screw, 3/8-16 x 3-1/4” Hex Head Flat Washer, 3/8 Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Serial Numbers/Notes See 54.1 > Change from previous revision 89 HR-9016 Serial No. All Hydraulics and Electr ical 33.1 Side Deck Valve Supply 12 11 7 8 9 2 3 7 4 1 6 8 10 2 1 6 3 5 9016-31 Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No. Qty. Description 400264 4 Screw, 3/8-16 x 1-1/4” Hex Head 446142 443110 3008423 2811712 452008 339963 339899 1003866 1003863 1003587 1003586 4 4 1 1 4 2 2 1 1 1 1 Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Plate, Right Side Tube Mounting Plate, Left Side Tube Mounting Flat Washer, 3/8 Locknut, Bulkhead O-Ring, SAE #10 Tube, Right Side Deck Valve Supply Tube, Left Side Deck Valve Supply Hose, Pump to Right Side Tube Hose, Pump to Left Side Tube Serial Numbers/Notes > Change from previous revision 90 HR-9016 Serial No. All 34.1 Front Deck Valve Supply 7 1 6 5 4 2 3 8 9016-32 Item Part No. 1 2 3 4 5 6 7 8 9 Qty. Description 400264 1 Screw, 3/8-16 x 1-1/4” Hex Head 446142 443110 452008 3008474 365660 2811968 1003607 473144 1 1 1 1 1 1 1 1 Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Flat Washer, 3/8 Clamp, Tube Grommet Hose, Pump to Right Front Valve Hose, Pump to Left Front Valve Tie Wrap (Not Shown) Serial Numbers/Notes > Change from previous revision 91 HR-9016 Serial No. All 35.1 Pump Supply 10 9 8 5 2 6 5 6 1 2 6 6 4 8 9 10 7 3 7 6 11 7 9016-30 Item 1 2 3 4 5 6 7 8 9 10 11 Part No. Qty. Description 3007778 1 Tube, Rear Pump Suction 162236 3007775 1003610 3007779 359615 326112 452006 446134 443106 3007060 2 2 1 2 5 5 4 4 4 1 Clamp Hose, Rear Pump Inlet Manifold, Rear Pump Suction Hose, Rear Pump Suction Clamp, Hose Clamp, Hose Flat Washer, 5/16 Lockwasher, 5/16 Nut, 5/16-18 Hex Hose, Front Pump Inlet Serial Numbers/Notes > Change from previous revision 92 HR-9016 Serial No. 36.1 Return Manifold 2 2 4 4 3 7 5 3 6 7 1 9016-39 Item Part No. 1 2 3 4 5 6 7 Qty. Description 1003891 1 Return Manifold 400266 452008 446140 3007061 3008820 359615 2 2 2 1 1 2 Screw, 3/8-16 x 1-1/2” Hex Head Flat Washer, 3/8 Lockwasher, 3/8 Hose, Return Clamp, Double Hose Clamp, Hose Serial Numbers/Notes > Change from previous revision 93 HR-9016 Serial No. All 37.1 Traction Hydraulics 15 To Bottom Port Right Rear Wheel Motor 18 To Top Port Right Rear Wheel Motor 15 To Port 1 4WD Valve 14 14 To Port 3 4WD Valve 15 To Port 2 4WD Valve 14 To Bottom Port Left Rear Wheel Motor 14 1 2 3 A To Port 4 4WD Valve 4 Left Side 4WD Valve Right Side 4WD Valve To Top Port Left Rear Wheel Motor 15 T B To Port A 4WD Valve 18 13 1 To Port B 4WD Valve 13 16 4 5 3 17 2 6 7 11 12 7 19 2 8 6 9 1 10 8 20 9 10 22 2 21 9016-33 94 HR-9016 Item Part No. Qty. Description 1 1002769 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 5003641 5003642 5003643 5003651 340074 400410 446154 443118 1003307 340147 340219 339965 1003308 1003310 1003309 339994 339989 1003313 1003311 1003312 339990 5003421 5003422 363233 3007683 1 1 1 1 4 20 20 20 2 2 2 2 2 1 1 2 4 4 1 1 4 2 2 2 12 Serial Numbers/Notes Wheel Motor, Front • Brake Shoe Kit • Mechanical Control Kit • Adjusting System Kit • Motor Seal Kit Adapter, 90° Screw, 1/2-13 x 1-3/4” Hex Head Lockwasher, 1/2 Heavy Nut, 1/2-13 Hex Hose, Tee to Right Wheel Motor Adapter, Tee Adapter, Bulkhead Tee Nut, Bulkhead Hose, Tee to Left Wheel Motor Hose, Traction Pump to Front Tee Hose, Traction Pump to Rear Tee Adapter, Straight Adapter, Straight Hose, 4WD Valve to Rear Motors Hose, Rear Tee to 4WD Valve Hose, Front Tee to 4WD Valve Adapter, Straight Tire, 29 x 14-15 Ultra Trac TL Wheel Inflation Valve Wheel Bolt, 1/2-20 > Change from previous revision 95 HR-9016 Serial No. All 38.1 Return Hydraulics 22 23 21 17 20 19 15 25 24 18 15 15 16 14 24 13 Right Front Deck Valve T Port 34 35 25 1 6 31 7 33 32 Right Rear Wheel Motor Case Drain Right Wing Deck Motors Case Drain 6 8 32 Front Deck Motors Case Drain 11 31 12 9 Left Rear Wheel Motor Case Drain 5 10 4 3 12 Right Front Wheel Motor Case Drain 8 26 Left Wing Deck Motors Case Drain 28 2 29 30 Left Front Wheel Motor Case Drain 27 26 9016-34 96 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. Qty. Description – 1 Return Manifold 1003573 1003575 339911 340065 1003604 1003577 339961 340143 1003574 340144 340215 1003988 339966 339899 1003862 1003860 1003861 1004266 3006835 3009496 400336 446148 3007767 3008673 339974 340118 1003592 1003603 365660 339909 339972 2810188 1003608 339910 1 1 1 1 2 1 2 1 1 1 2 1 1 3 1 1 1 1 1 2 4 4 1 2 2 1 1 1 1 2 2 1 1 1 Hose, Pump to Return Manifold Hose, 4WD Valve to Pump O-Ring, SAE #10 Face Seal Adapter, 90° Hose, Rear Wheel Motor Drain Hose, Right Tee to 4WD Valve Locknut, Bulkhead Adapter, Tee Hose, Right Tee to Left Tee Adapter, Tee Adapter, Bulkhead Tee Manifold, Cooler Inlet Locknut, Bulkhead O-ring, SAE #10 Tube, Right Front Valve to Inlet Tube, Right Side Valve to Inlet Tube, Left Side Deck to Inlet Hose, Cooler Inlet to Cooler O-Ring, 1-3/4” O.D. x 1-1/2” I.D. Flange Half, 1-1/4 SAE #20 Screw, 7/16-14 x 1-1/4 Hex Head Lockwasher, 7/16 Heavy Hose, Cooler to Return Manifold Clamp, Constant Torque Adapter, Straight Adapter, Tee Hose, Tee to Return Manifold Hose, Right Motor to Left Motor Grommet O-Ring, SAE #6 Face Seal Adapter, Straight Hose, Front Deck Motor Case Drain Hose, Back Pressure Valve Return O-Ring, SAE #8 Face Seal Serial Numbers/Notes See 36.1 > Change from previous revision 97 HR-9016 Serial No. All 39.1 4WD Hose Clamps 7 5 3 4 4 Valve Supply Hoses Wire Harness 3 2 1 6 9 6 11 Rear Motor Hoses 9 6 3 4 4 8 9016-41 Item 1 2 3 4 5 6 7 8 9 10 11 Part No. Qty. Description 400210 2 Screw, 5/16-18 x 5” Hex Head 366114 3008792 3008793 366424 452006 443106 400204 444718 473144 365566 2 5 6 2 3 4 1 2 2 1 Spacer Spacer Plate Clamp, Double Hose Clamp, Hose Flat Washer, 5/16 Nut, 5/16-18 Hex Screw, 5/16-18 x 3-1/2” Hex Head Nut, 5/16-18 Center Tie Wrap (Not Shown) Clamp, Wire Harness Serial Numbers/Notes Used on rear motor hoses after clamp. > Change from previous revision 98 HR-9016 Serial No. 40.1 Charge Pressure 8 7 4 2 3 5 1 6 9016-40 Item Part No. 1 2 3 4 5 6 7 8 Qty. Description 340069 1 Adapter, 90° 340217 339963 340377 1003878 1003605 1003865 1003864 1 1 1 1 1 1 1 Adapter, Tee Locknut, Bulkhead Adapter, 90° Tube, 4WD Valve to Tee Hose, Tee to Pump Tube, Lift Valve to Filter Tube, Filter to Tee Serial Numbers/Notes > Change from previous revision 99 HR-9016 Serial No. All 41.1 Lift Valve Hydraulics To Fitting Labled 17 A B C 1003601 1003602 1003599 1003600 1003590 1003593 Hose Destination Right Side Cylinder Base End Right Side Cylinder Rod End Left Side Cylinder Base End Left Side Cylinder Rod End Front Lift Cylinder Rod End Tee Steering Valve AUX Port 16 Important: The hoses must be routed through the retaining clamp in the order shown to allow proper clearance of the heat shield. D E Hose Part Number B E D F C A F AC E FD B 1 E 2 13 15 B 3 FD 9 14 C 5 A - To Steering Valve AUX Port 4 8 10 10 6 7 8 11 12 9016-35 100 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Qty. Description 1003601 1 Hose, Right Side Cylinder Base End 1003602 1003599 1003600 340167 339961 340143 1003591 1003590 339909 1003598 1002940 3008459 443106 1003594 – – 1 1 1 1 1 1 2 1 2 1 1 1 4 1 1 1 Hose, Right Side Cylinder Rod End Hose, Left Side Cylinder Base End Hose, Left Side Cylinder Rod End Adapter, 90° Bulkhead Nut, Bulkhead Adapter, Tee Hose, Front Cylinders Rod End Hose, Lift Valve to Tee O-Ring, SAE #6 Face Seal Hose, Right Front Cylinder Rod End Hose, Left Front Cylinder Rod End Plate, Hose Retaining Clamp Nut, 5/16-18 Hex Hose, Steering Valve to Lift Valve Hydraulic Tank Lift Valve Serial Numbers/Notes See 22.1 See 7.1 > Change from previous revision 101 HR-9016 Serial No. All 42.1 Power Steering Hoses 11 11 10 2 10 9 13 1 4 3 9 3 12 4 LT RT 5 8 IN OU T AU X 7 To Lift Valve 6 To Lift Valve Aux To Return Manifold Out In LT RT From Pump To Steering Cylinder 9016-42 102 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. Qty. Description 1003876 1 Tube, RT Hose to Rod End Hose 1003875 339961 339909 1003606 1003593 – 1003596 339979 340239 339961 1003597 1003595 1 2 2 2 1 1 1 2 2 2 1 1 Tube, LT Hose to Base End Hose Locknut, Bulkhead O-Ring, SAE #6 Face Seal Hose, Valve to Cylinder Tubes Hose, Valve to Return Manifold Hose, Steering Valve to Lift Valve Hose, Gear Pump to Valve Adapter, Straight Adapter, Straight Bulkhead Locknut, Bulkhead Hose, LT Tube to Cylinder Base End Hose, RT Tube to Cylinder Rod End Serial Numbers/Notes See 41.1 > Change from previous revision 103 HR-9016SW Serial No. All 43.1 Engine Compartment Clamps 11 13 18 19 16 14 15 10 Glow Plug Module Part of Engine 17 16 9 17 1 3 4 12 15 5 14 6 7 8 Engine Ground 2 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. Qty. 1 Description 364190 3 Clamp, Wire Harness 400266 446140 443110 365566 440078 446134 443106 444708 453023 400108 364774 3000359 361500 363385 362534 446118 446130 361001 2 2 2 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 Screw, 3/8-16 x 1-1/2” Hex Head Lockwasher, 3/8 Nut, 3/8-16 Hex Clamp,Wire Harness Carriage Bolt, 5/16-18 x 3/4” Lockwasher, 5/16 Nut, 5/16-18 Hex Locknut, 1/4-20 Center Flat Washer, 1/4 Screw, 1/4-20 x 3/4” Hex Head Boot, Protective Circuit Breaker, 50A Screw, M10-1.5 x 20mm Hex Head Lockwasher, M10 Nut, M5 Hex Lockwasher, #10 Heavy Lockwasher, 1/4 Heavy Nut, M6 Hex 9016-43 Serial Numbers/Notes > Change from previous revision 104 HR-9016 Serial No. All 44.1 Wire Harness Routing A - Instrument Panel B - Oil Level, Horn and Seat Relay C - Front Limit Switch and Cruise Magnet D - Front Deck Valves E - Neutral and Forward Switches F - Seat Switch and Air Ride G - Parking Brake H - Right Wing Deck Valve I - Right Deck Limit Switch I J - Left Wing Deck Valve and Charge Filter K - Left Deck Limit Switch L - 4WD Valve M - Fuel Level Sender N - Engine Connections B A O - Engine Ground P - Circuit Breakers Q - Glow Plug Relay 3 Q 2 P H N O L 1 E J G F M C D K Glow Plug Light Adapter Located under Instrument Panel Kubota Key Switch Adapter Located under Instrument Panel 5 4 9016-44 Item Part No. Qty. Description 1 2811003 1 Wire Harness, Console 1 4116909 1 Wire Harness, Console 2 3 4 2811004 1004797 1004931 1 1 1 Wire Harness, Chassis Wire Harness, Engine Wire Harness, Glow Plug Light 5 2822523 1 Wire Harness, Kubota Keyswitch Serial Numbers/Notes Serial Number 70524 1601 ~ 1756 Serial Number 70525 1601 ~ 1882 Serial Number 70524 1757 and Up Serial Number 70525 1883 and Up Serial Number 70524 1726 and Up Serial Number 70525 1778 and Up > Change from previous revision 105 HR-9016 Serial No. All Components 45.1 Steering Valve Part Number 1002800 39 1 38 30 2 3 5 8 11 9 16 4 4 12 17 13 4 14 18 4 19 10 20 15 21 11 22 11 29 23 31 32 24 34 25 33 26 27 28 37 35 36 6 7 TC500-28 106 HR-9016 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Qty. Description 443108 4 N/S C C C 443828 N/S N/S B 503387 A and E 503398 503398 B 554854 551105 N/S A C A A A A A A A 554855 554856 C N/S 554857 N/S D D D D D 557733 339979 1 1 4 4 1 4 1 3 1 9 1 1 3 1 1 1 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 Serial Numbers/Notes Locknut, 5/16-18 Center Port Cover Seal, O-Ring Seal, O-RIng Seal, O-RIng Nut, 5/8-18 Hex Jam Special Bolt Port Manifold Spring, Port Side Hex Drive Needle Roller Valve Ring Valve Plate Spring, Shaft Side Isolation Manifold Drive Link Metering Ring Screw, Socket Head Seal, Commutator Commutator Cover Commutator RIng Commutator Spacer Rotor Stator Drive Plate Spacer Thrust Bearing Face Seal Ball, 9/32” Seal, Spacer Upper Cover Plate Shaft Retaining RIng Bushing Seal Jacket Relief Valve Cartridge Adapter, Straight Service Kits A B C D E 5003548 502924 557738 5003219 502925 1 1 1 1 1 Metering Assembly Kit Spring Kit Seal Kit Jacket Tube Kit Needle Roller Kit > Change from previous revision 107 HR-9016 Serial No. All 46.1 Air Suspension Part No. 5003625 26 31 32 3 32 31 30 27 7 28 A 14 9 29 5 21 27 7 27 19 7 22 7 6 27 2 29 30 25 31 32 A 13 26 22 23 18 32 12 31 10 11 24 4 1 15 8 17 16 20 9016-62 108 HR-9016 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Qty. Description N/S 1 N/S N/S 5003627 N/S N/S N/S N/S N/S 5003628 N/S N/S N/S N/S N/S N/S 5003629 N/S N/S N/S 5003630 N/S N/S N/S 5003631 5003632 N/S N/S N/S N/S 5003633 N/S N/S N/S N/S N/S N/S N/S 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 21 6 1 1 1 1 1 1 2 1 1 1 1 2 4 2 4 2 4 4 Serial Numbers/Notes Lower Housing Scissors Upper Housing Compressor Kit • Compressor • Tie Wrap • Clamp, Compressor • Tie Wrap • Bushing, Strain Air Fitting/Tubing Kit • Braided Sleeve • Fitting, Tee • 3/16 O.D. Tubing • 3/16 O.D. Tubing • Fitting, 90° • Fitting, Straight Boot and Clip Kit • Boot with Label • Clip, Christmas Tree • Clip, Christmas Tree Airspring Kit • Airspring • Cap Screw • Cap Screw Valve Kit Damper Kit • Bearing, Flanged • Threaded Pin • Nut, Hex Lock • Damper Miscellaneous Kit • Shaft, Threaded • Bearing, Flanged • Bumper • Roller • Tether • Jam Nut • Lockwasher > Change from previous revision 109 HR-9016 Serial No. All 47.1 Seat Assembly Part No. 5003626 7 1 3/4 2 9 5 8 6 9016-63 Item Part No. 1 2 3 4 5 6 7 8 9 Qty. Description 5003634 1 Pad, Back 5003635 5003636 5003637 5003690 554390 3003928 409757 5003769 1 1 1 1 1 1 2 1 Pad, Seat Arm Rest, Left Side Arm Rest, Right Side Adjuster Assembly Seat Switch Literature Pouch Screw, Seat Switch Wire Assembly Serial Numbers/Notes > Change from previous revision 110 HR-9016 Serial No. All 48.1 Steering Cylinder Part No. 5003541 14 7 6 12 1 5 12 11 2 3 10 13 4 8 9 14 9016-64 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. Qty. Description 5003542 1 Seal Kit N/S 1 • N/S N/S N/S N/S N/S N/S 443126 5003543 N/S N/S 471214 N/S N/S 1 1 1 1 1 1 1 1 1 1 2 1 2 • O-Ring, Piston • Seal, Piston • Seal, Rod • Wiper • Backup Ring, Gland • O-Ring, Gland Nut, 5/8-11 Hex Socket Assembly Piston Screw, Piston Grease Fitting Gland Nut, 7/8-14 Castle Serial Numbers/Notes Retaining Ring > Change from previous revision 111 HR-9016 Serial No. All Serial No. All 49.1 Rear Wheel Motor Part Number 5003540 21 22 19 18 17 20 15 14 12 10 19 20 16 ◆● ◆ ◆ 9 7 13 ◆ 5 6 ● ◆ ● ● 3 ◆ ◆ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ● 4 ◆● ◆ Included In Seal Kit 557651 ● Included In Seal Kit 5002111 Part No. ◆● 11 ● Item 8 2 Qty. Description 558066 8 Screw, Torx 5002110 558063 557624 557623 558064 557629 5003590 557632 557631 557633 557637 557634 557635 557636 557650 5003591 557639 557642 557640 5000318 557641 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 1 2 2 2 1 1 Front Retainer Shaft and Bearing Kit Nut, Hex Key Bearing Housing Drive Geroler Drive, Valve Plate, Valve Valve Balance Ring and Pins Seal, Inner Face Seal, Outer Face Spring Bolt, 5-3/4” Housing, Valve Check Plug Assembly Spring Ball, Steel Bolt Plug 1 9016-46 Serial Numbers/Notes > Change from previous revision 112 HR-9016 50.1 Deck Return Canister Part Number 5003371 2 1 3 4 6 7 5 9016-47 Item Part No. 1 2 3 4 5 6 7 ● ● Qty. Description ● 1 O-Ring ● ● ● 471214 443132 5003428 1 1 1 1 1 1 Back Up Ring Loaded U-Cup Rod Wiper Grease Fitting Nut, 3/4-16 Hex Collar Assembly 5003427 5003662 1 1 Seal Kit Seal Kit Serial Numbers/Notes Gold Star Return Canisters HDM Return Canisters > Change from previous revision 113 HR-9016 Serial No. All 51.1 Lift Valve Part Number 1001802 17 24 18 20 21 1 25 19 14 23 15 7 16 5 10 4 3 2 7 6 13 11 14 9 8 22 12 9016-48 114 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. Qty. 558005 1 500745 545914 ■ 500736 5001599 5001603 558004 558007 5001613 558011 5001616 545921 ■ 5001614 5001615 ◆ ◆ ◆ 351122 500750 558008 545925 545926 545927 24 546112 25 5001617 ◆ ■ 5001612 558010 Description Serial Numbers/Notes Plug Assembly, Relief Valve 3 3 3 3 1 2 3 3 1 3 3 3 6 1 1 3 3 3 3 3 3 AR AR AR AR 3 Plug Assembly, Port Adapter Spring, Lockout Poppet Assembly Seat Assembly Plunger, Lockout Plunger, Lockout Cap Assembly Retaining Ring Seat Spacer Spring, Spool Centering Bushing O-Ring Spring Relief Valve (Yellow) Poppet, Relief Valve Plug Assembly, Plunger Detent Spring, Detent Plunger, Detent Hex Plug Assembly Plug Assembly Washer Shim (.015 Thick) Shim (.010 Thick) Shim (.035 Thick) Disc, Plain Wiper Seal 1 1 Detent Reapir Kit Seal Kit > Change from previous revision 115 HR-9016 Serial No. All 52.1 Front Lift Cylinder Part Number 3006008 1 2 3 2 4 10 5 8 6 7 9 10 12 11 10 9016-49 Item 1 2 3 4 5 6 7 8 9 10 11 12 ● ● Part No. Qty. Description ● 1 PSP Seal ● ● ● ● ● ● ● ● 471214 5003415 5003566 2 1 1 1 1 1 1 1 3 1 2 Back Up Ring O-Ring O-Ring Back Up Ring Internal Snap Ring External Snap Ring Loaded U-Cup Rod Wiper Grease Fitting Bushing Bushing 5003414 5003667 1 1 Seal Kit Seal Kit Serial Numbers/Notes Gold Star Cylinders HDM Cylinders > Change from previous revision 116 HR-9016 Serial No. All 53.1 Wing Lift Cylinders Part Number 3006249 10 4 2 3 2 1 586 7 9 10 9016-50 Item 1 2 3 4 5 6 7 8 9 10 ● ● Part No. ● Qty. Description 1 PSP Seal ● ● ● ● ● ● ● ● 471214 2 1 1 1 1 1 1 1 2 Back Up Ring O-Ring O-Ring Back Up Ring Internal Snap Ring External Snap Ring Loaded U-Cup Rod Wiper Grease Fitting 5003413 5003659 1 1 Seal Kit Seal Kit Serial Numbers/Notes Gold Star Cylinders HDM Cylinders > Change from previous revision 117 HR-9016 Serial No. All 54.1 Deck Valve Part Number 1004337 2 3 1 4/5 9016-51 Item Part No. 1 2 3 4 5 Qty. Description 5002911 1 Relief Valve 5003579 5002912 5003554 3010199 339897 5002913 5003579 5003507 1 1 1 1 1 1 1 1 • Seal Kit Relief Valve • Seal Kit Plug, SAE #6 • O-Ring Solenoid Valve • Seal Kit Coil, 12 Volt DC Serial Numbers/Notes Located opposite Diagnostic port > Change from previous revision 118 HR-9016 Serial No. 55.1 4WD Valve Part Number 1002977 3 1 8 8 8 9 2 6/7 4/5 9016-52 Item Part No. 1 2 3 4 5 6 7 8 9 Qty. Description 5003342 1 Check Valve 5003582 5003344 5003582 5003346 5003583 5003348 5003583 5003506 5003350 5003578 5003508 5003353 339897 5003353 1 1 1 1 1 1 1 1 1 1 1 3 3 1 • Seal Kit Shuttle, Hot Oil • Seal Kit 3-Way Spool • Seal Kit Solenoid Vlave • Seal Kit Coil, 10 Volt DC Solenoid Valve • Seal Kit Coil, 12 Volt DC Plug, SAE #6 • O-ring Plug, Orifice Serial Numbers/Notes > Change from previous revision 119 HR-9016 Serial No. All Decks 56.1 Decals - Decks DANGER Deck Flip Up Procedure 1. Rotate anti-sway mechanism downward. (Located under tractor floorboard) 2. Start tractor engine and raise deck until gage wheels are off the ground. 3. Remove cut height adjustment pins from rear gage wheel arms. 4. Raise deck to full raised position. 5. Turn tractor engine off. 6. Rotate front of deck upward until support is securely latched. Serious injury or death can result from blade contact or from objects being thrown very long distances Do not operate machine with discharge chute or guards flipped up or removed. Do not operate machine with bent components or with implement in raised position. Keep yourself and others away from the mower when in operation 3 5 Middle Upper Thrust Washer and Leveling Washer Cut Height Mount Location 1 Lower 0 1-1/2 Lower 1 2 Lower 2 2-1/2 2-1/2 3 Lower Middle Middle 3 0 1 3-1/2 Middle 2 4 4 Middle Upper 3 0 4-1/2 Upper 1 5 Upper 2 5-1/2 Upper 3 Mount Lower Spacers Under Mount Number of Spacers Under Mount Never reposition the thrust washer(s) (1/16 th'k) and leveling washer(s) (1/8 th'k) when setting cut height 1 C B D E A Arm 1 5 Bracket Cut Height Bracket Hole 1 3 1-1/2 2 Arm Hole 2 3 6 7 4 8 F Wheel Mounting A F 1 B F 2 C F 2-1/2 3 D F 3 3-1/2 4 5 E B F F 4 6 C F 4-1/2 7 D F 5 8 E F 5-1/2 8 E R R Wheel Mounting Wheel Mounting Instructions 1. While Roatating wheel, tighten nut until wheel is difficult to rotate. 2. Loosen nut 1/4 turn or just until wheel rotates freely. 3. Lock nut into place using second nut. Do not allow first nut to rotate when tighteneing second nut securely. 4. Rotate wheel to check for free rotation with zero end play. 2 4 NO STEP 9016-64 120 HR-9016 5 1 3 5 5 4 4 Front 2 2 1 1 5 5 Left Wing Right Wing 1 1 5 5 9016-63 Item Part No. 1 2 3 4 5 Qty. Description 3009317 5 Decal, Caster Cut Height 3009318 3009319 366609 3002502 2 1 2 7 Decal, Decal, Decal, Decal, Serial Numbers/Notes Gage Wheel Cut Height Flip Up Deck No Step Danger > Change from previous revision 121 HR-9016 Serial No. All 57.1 Front Deck 16 25 15 11 9 11 10 13 14 23 22 20 23 5 24 4 19 26 3 21 17 2 11 6 1 8 11 11 12 6 3 7 4 3 4 18 14 15 13 11 1 11 10 11 9 11 9016-57 122 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No. Qty. Description 1003430.6 8 400286 446142 444762 400264 453011 3007678 460050 3003939 3003714 3004113 453020 446152 444758 400420 1003325.6 1003321.6 441624 3008840 3009175 441606 452004 444708 – – – 12 32 32 12 20 4 4 2 2 36 4 2 2 2 1 1 8 2 2 8 2 8 1 1 1 Serial Numbers/Notes Hinge Assembly Screw, 3/8-16 x 2-3/4” Hex Head Lockwasher, 3/8 Hvy Locknut, 3/8-16 Center Screw, 3/8-16 x 1-1/4” Hex Hd Flat Washer, 3/8 Pin, Clevis Cotter Pin, 3/16 x 1-1/4” Wheel, Deck Spacer, Wheel Bushing Flat Washer, 5/8 Lockwasher, 1/2 Locknut, 1/2-13 Center Screw, 1/2-13 x 3-1/2” Hex Head Skid Assembly, Anti Scalp Skid Assembly, Anti Scalp Carriage Bolt, 3/8-16 x 1” Flap, Rear Hold Down, Drag Flap Carriage Bolt, 1/4-20 x 3/4” Flat Washer, 1/4 Locknut, 1/4-20 Center Front Deck Center Section Right Side Winglet Left Side Winglet See 58.1 See 59.1 See 59.1 > Change from previous revision 123 HR-9016 Serial No. All 58.1 Front Deck Center Section 8 12 7 6 9 / 10 11 23 12 3 26 7 6 7 8 2 4 1 13 12 24 25 7 8 5 7 19 8 20 7 8 18 16 15 21 22 14 12 15 16 17 Front Case Drain Case Drain Inlet Outlet Outlet Inlet Case Drain Outlet Motor Orientation 9016-56 124 HR-9016 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Qty. Description 5003188 1 352936 2810069 5003763 REF 440124 453011 446142 444762 1003424.6 1003425.6 400274 400262 361723 163302 552824 455048 1003429 3007374.6 3008388 2810030 3007764 400410 3007368.6 3007369.6 2810195.6 443110 2 3 1 1 18 26 40 22 1 1 6 14 2 1 2 2 1 1 3 3 3 3 1 1 1 18 Serial Numbers/Notes Deck, Front Assembly • Bushing Motor, Spindle Assembly • Seal Kit Serial Plate, Front Deck Carriage Bolt, 3/8-16 x 1-3/4” Flat Washer, 3/8 Lockwasher, 3/8 Hvy Locknut, 3/8-16 Center Bracket Assembly, RH Bracket Assembly, LH Screw, 3/8-16 x 2-1/2” Hex Head Screw, 3/8-16 x 1” Hex Head Stop, Rubber Roller • Bushing Flat Washer, 3/4 Shaft Assembly, Roller Plate, Shaft Support Adapter, Blade Bar, Rotary Mower Cutter Washer, Blade Screw, 1/2-13 x 1-3/4” Hex Head Arm, Winglet Support Arm, Winglet Support Angle, Bulkhead Nut, 3/8-16 Hex > Change from previous revision 125 HR-9016 Serial No. All 59.1 Front Deck Winglets (Right Winglet Shown) 24 7 6 3 11 4 1/2 18 13 4 15 9 6 14 8 12 10 14 6 7 5 16 19 17 23 20 22 21 Inlet Case Drain Front Outlet Case Drain Motor Orientation Outlet Left Winglet Inlet Right Winglet 9016-55 126 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. Qty. Description 5003186 1 5003187 2810069 5003763 366613 440124 453011 446142 400264 366473 400262 444762 3003939 3003714 3004113 455012 446152 444758 400420 3008388 2810030 400410 3007764 3007376.6 443110 1 2 1 4 12 24 20 4 2 8 4 2 2 4 2 2 2 2 2 2 2 2 2 12 Serial Numbers/Notes Deck, RH Winglet Deck, LH Winglet Motor, Spindle Assembly • Seal Kit Shim Carriage Bolt, 3/8-16 x 1-3/4” Flat Washer, 3/8 Lockwasher, 3/8 Hvy Screw, 3/8-16 x 1-1/4” Hex head Bumper, Arm Screw, 3/8-16 x 1” Hex Head Locknut, 3/8-16 Center Wheel, Deck Spacer, Wheel Bushing Flat Washer, 1/2 Lockwasher, 1/2 Locknut, 1/2-13 Center Screw, 1/2-13 x 3-1/2” Hex Head Adapter, Blade Bar, Rotary Mower Cutter Screw, 1/2-13 x 1-3/4”Hex Head Washer, Blade Arm, Winglet Support, Front Nut, 3/8-16 Hex > Change from previous revision 127 HR-9016 Serial No. All 60.1 Front Deck Hydraulics Right Winglet Motor 1 3 A B E - To Return Manifold C 11 2 7 15 22 16 6 A Center Motor B E 14 15 2 D 17 21 2 5 C D 15 2 4 Right Center Motor 4 2 19 8 10 20 16 12 15 13 15 10 2 9 6 1 4 2 Left Center Motor 3 2 7 Left Winglet Motor 9016-58 128 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No. Qty. Description 340070 2 Adapter, 90° 339989 340055 340095 REF 1003557 2810190 1003607 2810189 2810191 1003559 1003556 1003558 1003562 473144 363514 400188 443106 340214 339960 446134 453009 8 2 3 1 2 2 1 1 2 1 1 1 1 6 3 3 2 1 1 3 1 Adapter, Straight Adapter, 90° Adapter, Tee Hose, Front Deck Motor Case Drain Hose, Winglet Hose, Winglet Motor Drain Hose, Left Center to Center Motor Hose, Tee to Left Center Motor Drain Hose, Right Center and Center Drain Hose, Right Valve to Right Winglet Hose, Left Valve to Left Center Hose, Left Winglet to Left Valve Hose, Center Motor to Right Valve Tie Wrap Clamp, 1-1/8” Diameter Screw, 5/16-18 x 1” Hex Head Nut, 5/16-18 Hex Adapter, Bulkhead Tee Locknut, Bulkhead Lockwasher, 5/16 Flat Washer, 5/16 Serial Numbers/Notes See 38.1 > Change from previous revision 129 HR-9016 Serial No. All 61.1 Wing Decks Right Wing Shown 13 14 12 10 11 22 30 27 28 7 6 20 / 21 12 12 11 3 10 8 24 23 25 7 6 13 9 26 7 8 4 23 1/2 14 6 29 5 7 15 16 28 17 22 27 24 18 8 23 25 23 19 Inlet Outlet Case Drain Inlet Inlet Front Case Drain Outlet Outlet Inlet Outlet Inlet Outlet Case Drain Case Drain Case Case Drain Drain Outlet Left Wing Inlet Motor Orientation Right Wing 9016-59 130 HR-9016 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Qty. Description 5003190 1 5003189 2810069 5003763 REF 440124 453011 446142 444762 116686.6 363574 363562 471214 363568 163306.6 400264 3008388 2810030 3007764 400410 1003321.6 1003325.6 400420 3004113 3003714 3003939 361723 446152 444758 441624 443110 1 6 1 2 36 48 50 14 2 4 4 6 4 4 4 6 6 6 6 1 1 4 8 4 4 2 4 4 8 36 Serial Numbers/Notes Deck, Right Wing Deck, Left Wing Motor, Spindle Assembly • Seal Kit Wing Deck Serial Plate Carriage Bolt, 3/8-16 x 1-3/4” Flat Washer, 3/8 Lockwasher, 3/8 Hvy Locknut, 3/8-16 Center Deck Mount Assembly • Bushing • Bushing Fitting, Grease 1/4-28 Washer, Thrust Pin Assembly Screw, 3/8-16 x 1-1/4” Hex Head Adapter, Blade Bar, Rotary Mower Cutter Washer, Blade Screw, 1/2-13 x 1-3/4” Hex Head Skid, Right Wing Anti-Scalp Skid, Left Wing Anti Scalp Screw, 1/2-13 x 3-1/2” Hex Head Bushing Spacer, Wheel Wheel, Deck Stop, Rubber Lockwasher, 1/2 Locknut, 1/2-13 Center Carriage Bolt, 3/8-16 x 1” Nut, 3/8-16 Hex > Change from previous revision 131 HR-9016 Serial No. All 62.1 Wing Deck Hydraulics Right Outside Motor 10 1 14 12 8 3 2 13 4 14 7 2 4 16 15 11 2 Right 6 Inside 1 Motor Right Wing Deck Hydraulics 5 Right Center Motor 9 2 17 14 12 13 17 14 11 Left Inside Motor 16 15 2 9 4 1 7 4 6 8 2 10 Left Center Motor 2 1 3 5 2 Left Outside Motor Left Wing Deck Hydraulics 9016-60 132 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Qty. Description 340070 4 Adapter, 90° 339989 339972 340095 1003580 1003579 2810194 2810193 2810192 1003584 1003583 359860 400206 473144 446136 443106 REF 8 2 4 2 2 2 2 2 2 2 2 2 6 2 2 2 Adapter, Straight Adapter, Straight Adapter, Tee Hose, Outside to Center Motor Hose, Inside to Center Motor Hose, Center to Inside Motor Drain Hose, Outside to Center Motor Drain Hose, Wing Motor Drain to Tee Hose, Wing Motor Pressure Hose, Wing Motor Return Clamp, Hose Screw, 5/16-18 x 4” Hex Head Tie Wrap Lockwasher, 5/16 Heavy Nut, 5/16-18 Hex Adapter, Bulkhead Tee Serial Numbers/Notes See 38.1 > Change from previous revision 133 HR-9016 Serial No. All 63.1 Caster Assemblies 11 2 12 14 13 5 4 6 3 3 7 8 6 5 1 9 10 Item 1 1 2 3 4 5 6 7 8 8 9 9 10 11 12 13 14 Part No. Qty. Description 1004276 8 1004275.6 1004277.6 363539 471214 366593 365772 361648 1004023 1004024 441690 441689 443118 401028 446142 443110 3004894 2 10 2 1 20 30 10 8 2 8 2 20 20 20 20 10 9016-62 Serial Numbers/Notes Yoke, 11” Tire Wing Decks Only Yoke, 13” Tire Tube, Yoke Pivot • Bushing • Grease Fitting Spacer, Caster Wheel Spacer, Caster Wheel Washer, Thrust Wheel and Tire, 11” Wheel and Tire, 13” Carriage Bolt, 1/2-13 x 7” Carriage Bolt, 1/2-13 x 8-1/2” Nut, 1/2-13 Hex Screw, 3/8-16 x 3-1/4” Hex Head Lockwasher, 3/8 Heavy Nut, 3/8-16 Hex Pin, Klik Type Front Deck Only Wing Decks Only, See 64.1 Front Deck Only, See 64.1 Wing Decks Only Front Deck Only > Change from previous revision 134 HR-9016 Serial No. 64.1 Wheel and Tire Assemblies Part Numbers 1004023 and 1004024 1 2 3 4 6 7 5 9016-61 Item Part No. 1 1 2 2 3 4 5 6 7 7 Qty. Description Serial Numbers/Notes 550346 1 Tire, 11 x 4-5 Smooth 1004023 Only 5003200 5003196 5003201 5003197 5003198 360111 346883 5003199 5003202 1 1 1 2 2 1 2 1 1 Tire, 13 x 6.5-6 Multi Rib Wheel Wheel Grease Seal Bearing Cone Inflation Valve Spacer Spacer Spacer 1004024 Only 1004023 Only 1004024 Only 1004023 Only 1004024 Only > Change from previous revision 135 HR-9016 Serial No. All 65.1 Gage Wheels and Latch 8 5 15 16 20 17 4 11 18 / 19 12 6 14 13 3 6 2 7 8 21 2 22 13 1 9 10 9016-63 136 HR-9016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No. Qty. Description 461495 1 Clevis pin, 1/2 x 2-1/2” 460028 1003423.6 3007442 3004113 441690 446152 443118 3007679 342675 1003902 3008471 453017 3008478 453009 460014 1004023 3010075 3010074 441614 452006 444718 2 2 2 4 4 2 8 2 2 1 1 1 1 1 1 2 1 1 4 4 4 Cotter Pin, 1/8 x 1” Yoke, Gage Wheel Spacer, Arm Pivot Bushing Carriage Bolt, 1/2-13 x 7” Lockwasher, 1/2 Nut, 1/2-13 Hex Clevis Pin, 5/8 x 9-5/16” Snap Ring Latch, Standup Spring, Torsion Flat Washer, 1/2 Rod, Latch Flat Washer, 5/16 Cotter Pin, 3/32 x 3/4” Wheel and Tire, 11” Deflector, Left Side Grass Deflector, Right Side Grass Carriage Bolt, 5/16-18 x 1” Flat Washer, 5/16 Locknut, 5/16-18 Center Serial Numbers/Notes See 64.1 > Change from previous revision 137 HR-9016 Serial No. All Schematics 66.1 Hydraulic Schematic Tow Engine Valve Mow 2400 RPM Transport 2750 RPM CW CCW 1.28 ci 1.28 ci A B 4387 psi 2.81 ci 1.28 ci 4387 psi .49 ci A B Traction Pump 313 psi T .98 ci Typ (11 Places) A Right Front Deck Valve Three Right Front Motors B CP P C D D D E T 3000 psi F 630 psi Brake G A Left Wing Deck Valve Left Wing Motors H P D D B J T 3000 psi 630 psi Brake K Right Wing Deck Valve A P Right Wing Motors D D Oil Cooler Return Filter L M 10 Micron B T 3000 psi Return Manifold 630 psi Brake 30 psi Crack Bypass 25 psi Crack Bypass Tank Fill Cap A Left Front Deck Valve Two Left Front Motors B 10 Micron Air P D D Charge Filter 2.9 psi 10 Micron T 3000 psi 630 psi Brake 25 psi 25 psi 9016-54 138 HR-9016 A 15.56 ci DA Front Wheel Motors 1 A 15.56 ci 2 T 12.5 ci 12.5 ci .031 4 B B Rear Wheel Motors DB 3 CP 4WD Valve DC C D E F G Steering Unit H In RT Aux J 6.6 ci 1450 psi Steering Cylinder Out LT Backpressure Valve K 30 ~ 275 psi Out Lift Valve L M 1500 psi In 300 psi 300 psi 300 psi .0595" .0595" Right Wing Cylinder Right Front Left Front Cylinder Cylinder Left Wing Cylinder > Change from previous revision 139 HR-9016 Serial No. 70524 1601 ~ 1725 Serial No. 70525 1601 ~ 1777 67.1 Electrical Schematic Interlock, Starting, Charging and Cruise Control Circuits CB1 3-11 OR 1 U7 GY/RD 1-1 1-7 BN/YE OR RD F7 J2-10 1 CB2 Ig G A B C GY/RD YE/BK YE/BK RD/YE RD/YE L OR 3-12 GY/RD GY/RD RD RD B 2 P2-10 GY 2 YE/BK 51-BU BN/YE 1 2 8 WH B+ GY RUN 3 1 5 2-9 2 YE/GN +12V HOLD 3 COIL SW-IN SW2 LIGHT OR 1 U2 U1 F5 START 9 YE/RD GRD 4 BK GLOWPLUG GRD 1 1-8 B Y OFF-NONE SW1 RUN - B+I+A; X+Y START - B+I+S S I A GY/YE BK BN/YE GN X 2 R1 WH/VT DB/YE 4 GY/YE K3 S 4-3 87 87A K1 GY 30 K6 87 87A 30 85 86 86 RD 1 GY/YE 30 GY/BU 86 85 M1 + B1 87 87A 30 85 86 SW7 OR GY/WH A 2-6 B 4-11 G 4-11 BK BK BK - 2-7 K4 WH/BU 87 87A SW3A 4-12 85 3 2 BK/WH OR/GN K2 1-4 GY 4-4 H K7 87 87A 30 RD/BU 85 86 4-12 S1 BK RD/BU 87 87A DB/YE BK 4-11 30 86 OR/GN 85 D1 G K5 K8 VT/YE F9 87 87A 30 OR/BN OR/BU OR/BN 4-11 4-11 BK 86 OR/GN 85 BK 87 30 VT/YE 30 85 86 SW6 B A WH/BU 1 2 3 4 5 6 DG/WH A 4-12 B 87A 4-9 85 87 87A 3-4 SW5 K12 VT/YE GY/YE B GN YE/GN 1-3 86 DG/WH DG/WH 3-3 S5 DG/WH 9016-35 140 HR-9016 Serial No. 70524 1601 ~ 1725 Serial No. 70525 1601 ~ 1777 67.1 Electrical Schematic 4WD, Mow and Seat Control Circuits A B C RD/YE A B C SW3B 2 RD/YE SW13 6 3 DG/YE 5 4 TN/GN YE/BU 1 2 1 F11 F8 1 2 F10 WH/RD 2 WH/BK 3-5 WH/RD WH/BK WH/BK WH/BK 4-8 SW10 A 1 1 A A A SW4 SW8 SW9 B B B 2-3 3-1 3-9 3-6 + PM - U12 2 30 86 30 86 BN/WH TN/GN TN/GN 30 RD/WH 5 6 TN/GN 2 BN/GN 4 3 SW12 2-4 BK D4 2-4 2-4 GY/BK B 30 86 86 A-1 S8 B-2 4-9 BK A-1 S4 B-2 B-2 BK B-2 87A 85 3-10 BK BK A-1 S3 B-2 BK 3-2 A-1 S2 S6 87 87A 85 VT/WH 4-11 BK OR/WH 2-2 A-1 87 87A 85 RD 3-8 K11 BK S7 B-2 87 87A 85 BK 87 K10 RD/BK A-1 K9 BK K13 BK PK/WH 3-7 4-11 4-11 Color Abbreviations BK - Black DG - Dark Green LG - Light Green TN - Tan BN - Brown GN - Green OG - Orange VT - Violet BU - Blue GY - Grey PK - Pink WH - White CB1 - 50 Amp Circuit Breaker CB2 - 50 Amp Circuit Breaker D1 - Inter-Lock Diode Connector D2 - Test Diode Connector D3 - Alarm Diode Connector D4 - 4WD Diode Connector F1 - 5 Amp (Spare Fuse-Not Shown) F2 - 5 Amp (Spare Fuse-Not Shown) F3 - 15 Amp (Spare Fuse-Not Shown) F4 - 15 Amp (Spare Fuse-Not Shown) F5 - 5 Amp (Ignition Switch) F6 - 5 Amp (Gauges) F7 - 5 Amp (Interlock) F8 - 15 Amp (Air Ride Seat) F9 - 5 Amp (Cruise Control) F10 - 5 Amp (4WD) F11 - 15 Amp (Mow) F12 - Not Used K1 - Interlock Relay K2 - Run Circuit Relay K3 - Start Circuit Relay K4 - Brake (Start) Relay K5 - Brake (Run) Relay K6 - Neutral (Start) Relay K7 - Neutral (Run) Relay K8 - Neutral (Cruise) Relay K9 - Left Mow Relay K10 - Center Mow Relay K11 - Right Mow Relay K12 - Cruise Control Relay K13 - 4WD Relay M1 - Starter Motor R1 - Glow Plug S1 - Fuel Solenoid S2 - Left Mow Solenoid S3 - Center Mow Solenoid 1 DB - Dark Blue LB - Light Blue RD - Red YE - Yellow Component Abbreviations S4 - Right Mow Solenoid S5 - Cruise Control Solenoid S6 - 4WD Solenoid S7 - 4WD Reverse Solenoid S8 - Center Mow Solenoid 2 SW1 - Ignition Switch SW2 - Seat Switch SW3 - PTO Switch SW4 - Left Wing Limit Switch SW5 - Cruise Control Switch SW6 - Neutral Switch SW7 - Brake Switch SW8 - Front Limit Switch SW9 - Right Wing Limit Switch SW10 - Forward Switch SW11 - Hydraulic Level Switch SW12 - 4WD Reverse Switch SW13 - 4WD Switch SW14 - Test Switch SW15 - Charge Filter Switch SW16 - Engine Oil Switch SW17 - High Water Temperature Switch U1 - Glowplug Module U2 - Seat Time Delay Relay U3 - Hour Meter U4 - Fuel Sender U5 - Light Gauge U5.2 - Glow Plug Light U6 - Temperature Sender U7 - Alternator U8 - Oil Light U9 - Fuel Gauge U10 - Temperature Gauge U11 - Alarm U12 - Air Ride Seat 141 HR-9016 Serial No. 70524 1601 ~ 1725 Serial No. 70525 1601 ~ 1777 67.1 Electrical Schematic Gauges and Warning Lights A B C YE/BK 1 4-7 OR/BK 2 BAT E CHRG B A U5.2 U3 4-1 1 U8 B - + B+ U11 U10 WH/BN GY/RD 4-5 WH/BN 1-5 VT D2 2-11 OR/BK BU WH/BN YE 4-6 1 U6 BN YE 2-1 LB/BK + + PK G 2-8 PK 1 - - U4 BK BK SW17 SW14 2 BK BU BK + SW15 S + SW11 SW16 U9 2 BK 1-6 604-YE BU WH/BN I BN 1-2 - BK D3 4-2 SIG VT G YE YE/BK OR/BK BU BN 2 E D C B A GY/RD LB/BK F VT GLOW A BK ENG F + GY/RD U5 1-BK F6 OR/BK RD/YE YE/BK YE/BK BK 4-12 BK 3 4-10 4-10 4-9 Color Abbreviations DG - Dark Green LG - Light Green TN - Tan BN - Brown GN - Green OG - Orange VT - Violet CB1 - 50 Amp Circuit Breaker CB2 - 50 Amp Circuit Breaker D1 - Inter-Lock Diode Connector D2 - Test Diode Connector D3 - Alarm Diode Connector D4 - 4WD Diode Connector F1 - 5 Amp (Spare Fuse-Not Shown) F2 - 5 Amp (Spare Fuse-Not Shown) F3 - 15 Amp (Spare Fuse-Not Shown) F4 - 15 Amp (Spare Fuse-Not Shown) F5 - 5 Amp (Ignition Switch) F6 - 5 Amp (Gauges) F7 - 5 Amp (Interlock) F8 - 15 Amp (Air Ride Seat) F9 - 5 Amp (Cruise Control) F10 - 5 Amp (4WD) F11 - 15 Amp (Mow) F12 - Not Used K1 - Interlock Relay K2 - Run Circuit Relay K3 - Start Circuit Relay K4 - Brake (Start) Relay K5 - Brake (Run) Relay K6 - Neutral (Start) Relay K7 - Neutral (Run) Relay K8 - Neutral (Cruise) Relay K9 - Left Mow Relay K10 - Center Mow Relay K11 - Right Mow Relay K12 - Cruise Control Relay K13 - 4WD Relay M1 - Starter Motor R1 - Glow Plug S1 - Fuel Solenoid S2 - Left Mow Solenoid S3 - Center Mow Solenoid 1 BK - Black BU - Blue GY - Grey PK - Pink WH - White DB - Dark Blue LB - Light Blue RD - Red YE - Yellow Component Abbreviations 142 S4 - Right Mow Solenoid S5 - Cruise Control Solenoid S6 - 4WD Solenoid S7 - 4WD Reverse Solenoid S8 - Center Mow Solenoid 2 SW1 - Ignition Switch SW2 - Seat Switch SW3 - PTO Switch SW4 - Left Wing Limit Switch SW5 - Cruise Control Switch SW6 - Neutral Switch SW7 - Brake Switch SW8 - Front Limit Switch SW9 - Right Wing Limit Switch SW10 - Forward Switch SW11 - Hydraulic Level Switch SW12 - 4WD Reverse Switch SW13 - 4WD Switch SW14 - Test Switch SW15 - Charge Filter Switch SW16 - Engine Oil Switch SW17 - High Water Temperature Switch U1 - Glowplug Module U2 - Seat Time Delay Relay U3 - Hour Meter U4 - Fuel Sender U5 - Light Gauge U5.2 - Glow Plug Light U6 - Temperature Sender U7 - Alternator U8 - Oil Light U9 - Fuel Gauge U10 - Temperature Gauge U11 - Alarm U12 - Air Ride Seat HR-9016 Serial No. 70524 1726 and Up Serial No. 70525 1778 and Up 67.2 Electrical Schematic Interlock, Starting, Charging and Cruise Control Circuits CB1 3-11 OR 1 1-1 YE/BK YE/BK 1-7 OR RD/YE F7 RD GY/RD BN/YE J2-10 1 CB2 Ig A B C GY/RD GY/RD RD/YE OR P2-10 BN/YE G GY 2 2-9 2 YE/GN +12V HOLD 3 COIL SW-IN SW2 YE/BK 51-BU 1 2 WH 1 RD/YE OR GY/YE RUN K15 GRD 4 BK U1 4 K16 5 LIGHT START 9 BK 1-8 85 86 87 87A 30 85 86 BK WH/VT YE/WH 30 85 86 D E DG/YE WH/VT OFF-NONE RUN-B+I GP-B+I+GP START-B+I+GP+S R1 K17 87 87A BK WH/VT BN/YE GN GRD 1 30 BK DB/YE GLOWPLUG 87 87A S I WH/VT F5 YE/RD B SW1 OR GP GY/YE 3 RD/YE U2 B+ GY GY/YE RD/YE RD/YE 8 OR U7 L OR 3-12 GY/RD RD RD B 2 GY/YE GY/YE YE/WH DG/YE GN K3 GN GN 4-3 K1 87 87A 30 85 86 GY CC 30 BK/WH NCB NOB CB WH/BU 87 87A 85 86 GY/YE NCA CA 30 GY/BU 86 RD G BK 30 85 86 SW7 OR GY/WH 4-11 BK OR/GN K2 1-4 GY 4-4 H K7 87 87A 30 RD/BU RD/BU 87 87A 85 86 DB/YE 4-11 4-12 S1 BK BK 30 86 OR/GN 85 D1 G K5 K8 VT/YE F9 87 87A 30 OR/BN OR/BU OR/BN 4-11 4-11 BK 86 OR/GN 85 BK 87 30 VT/YE SW6 B A 87 87A 30 85 86 WH/BU 1 2 3 4 5 6 DG/WH A 4-12 B 87A 4-9 85 3-4 SW5 K12 VT/YE A 2-6 B BK M1 B1 - 87 87A SW3 4-11 + 2-7 K4 85 OG/BU S B K6 87 87A 4-12 RD NCC NOC GY/YE BK 1-3 YE/GN K14 86 DG/WH DG/WH 3-3 S5 DG/WH 9016-35 143 HR-9016 Serial No. 70524 1726 and Up Serial No. 70525 1778 and Up 67.2 Electrical Schematic 4WD, Mow and Seat Control Circuits A B C GY/RD GY/RD YE/BK YE/BK RD/YE RD/YE A B C RD/YE 2 RD/YE SW13 3 DG/YE TN/GN DG/YE 1 2 DG/YE 1 F11 F8 1 2 F10 WH/RD 2 WH/BK DG/YE 3-5 4-8 WH/RD WH/BK WH/BK DG/YE WH/BK A SW10 2-4 1 A A A SW4 SW8 SW9 B B B 2-3 3-1 3-9 3-6 + PM - U12 2 30 86 30 86 BN/WH TN/GN 30 TN/GN 6 TN/GN 5 3 RD/WH 4 2 SW12 2-4 BK D4 2-4 1 GY/BK B BN/GN D E 30 86 86 RD/BK OR/WH A-1 A-1 A-1 S8 B-2 4-9 A-1 S4 B-2 B-2 BK B-2 BK BK BK A-1 S3 B-2 3-10 VT/WH S2 S6 3-2 87A 85 BK 2-2 3-8 B-2 87 87A 85 RD S7 87 87A 85 BK 87 87A 85 K11 4-11 BK 87 K10 BK A-1 K9 BK K13 BK PK/WH 3-7 4-11 4-11 Color Abbreviations BK - Black DG - Dark Green LG - Light Green TN - Tan BN - Brown GN - Green OG - Orange VT - Violet BU - Blue GY - Grey PK - Pink WH - White CB1 - 50 Amp Circuit Breaker CB2 - 50 Amp Circuit Breaker D1 - Inter-Lock Diode Connector D2 - Test Diode Connector D3 - Alarm Diode Connector D4 - 4WD Diode Connector F1 - 5 Amp (Spare Fuse-Not Shown) F2 - 5 Amp (Spare Fuse-Not Shown) F3 - 15 Amp (Spare Fuse-Not Shown) F4 - 15 Amp (Spare Fuse-Not Shown) F5 - 5 Amp (Ignition Switch) F6 - 5 Amp (Gauges) F7 - 5 Amp (Interlock) F8 - 15 Amp (Air Ride Seat) F9 - 5 Amp (Cruise Control) F10 - 5 Amp (4WD) F11 - 15 Amp (Mow) F12 - Not Used K1 - Interlock Relay K2 - Run Circuit Relay K3 - Start Circuit Relay K4 - Brake (Start) Relay K5 - Brake (Run) Relay K6 - Neutral (Start) Relay K7 - Neutral (Run) Relay K8 - Neutral (Cruise) Relay K9 - Left Mow Relay K10 - Center Mow Relay K11 - Right Mow Relay K12 - Cruise Control Relay K13 - 4WD Relay K14 - Starter Solenoid K15 - Run Circuit Cutout Relay K16 - Auxiliary Circuit K17 - Ignition Circuit M1 - Starter Motor R1 - Glow Plug S1 - Fuel Solenoid DB - Dark Blue LB - Light Blue RD - Red YE - Yellow Component Abbreviations 144 S2 - Left Mow Solenoid S3 - Center Mow Solenoid 1 S4 - Right Mow Solenoid S5 - Cruise Control Solenoid S6 - 4WD Solenoid S7 - 4WD Reverse Solenoid S8 - Center Mow Solenoid 2 SW1 - Ignition Switch SW2 - Seat Switch SW3 - PTO Switch SW4 - Left Wing Limit Switch SW5 - Cruise Control Switch SW6 - Neutral Switch SW7 - Brake Switch SW8 - Front Limit Switch SW9 - Right Wing Limit Switch SW10 - Forward Switch SW11 - Hydraulic Level Switch SW12 - 4WD Reverse Switch SW13 - 4WD Switch SW14 - Test Switch SW15 - Charge Filter Switch SW16 - Engine Oil Switch SW17 - High Water Temperature Switch U1 - Glowplug Module U2 - Seat Time Delay Relay U3 - Hour Meter U4 - Fuel Sender U5 - Light Gauge U5.2 - Glow Plug Light U6 - Temperature Sender U7 - Alternator U8 - Oil Light U9 - Fuel Gauge U10 - Temperature Gauge U11 - Alarm U12 - Air Ride Seat HR-9016 Serial No. 70524 1726 and Up Serial No. 70525 1778 and Up 67.2 Electrical Schematic Gauges and Warning Lights A B C YE/BK 1 4-7 OR/BK 2 BAT E CHRG B A U5.2 U3 4-1 1 U8 B - + B+ U11 U10 WH/BN GY/RD 4-5 1-5 VT D2 2-11 OR/BK BU WH/BN YE 4-6 1 U6 BN YE 2-1 LB/BK + + PK G 2-8 PK BK SW17 1 2 U4 SW14 BK - BK BU BK + SW15 S + SW11 SW16 U9 2 BK 1-6 604-YE BU WH/BN I BN 1-2 - BK D3 WH/BN 4-2 SIG VT G YE YE/BK OR/BK BU BN 2 E D C B A GY/RD LB/BK F VT GLOW A BK ENG F + GY/RD U5 1-BK F6 OR/BK RD/YE YE/BK YE/BK 3 BK BK 4-12 4-10 4-10 4-9 Color Abbreviations DG - Dark Green LG - Light Green TN - Tan BN - Brown GN - Green OG - Orange VT - Violet CB1 - 50 Amp Circuit Breaker CB2 - 50 Amp Circuit Breaker D1 - Inter-Lock Diode Connector D2 - Test Diode Connector D3 - Alarm Diode Connector D4 - 4WD Diode Connector F1 - 5 Amp (Spare Fuse-Not Shown) F2 - 5 Amp (Spare Fuse-Not Shown) F3 - 15 Amp (Spare Fuse-Not Shown) F4 - 15 Amp (Spare Fuse-Not Shown) F5 - 5 Amp (Ignition Switch) F6 - 5 Amp (Gauges) F7 - 5 Amp (Interlock) F8 - 15 Amp (Air Ride Seat) F9 - 5 Amp (Cruise Control) F10 - 5 Amp (4WD) F11 - 15 Amp (Mow) F12 - Not Used K1 K1 - Interlock Relay K2 - Run Circuit Relay K3 - Start Circuit Relay K4 - Brake (Start) Relay K5 - Brake (Run) Relay K6 - Neutral (Start) Relay K7 - Neutral (Run) Relay K8 - Neutral (Cruise) Relay K9 - Left Mow Relay K10 - Center Mow Relay K11 - Right Mow Relay K12 - Cruise Control Relay K13 - 4WD Relay K14 - Starter Solenoid K15 - Run Circuit Cutout Relay K16 - Auxiliary Circuit K17 - Ignition Circuit M1 - Starter Motor R1 - Glow Plug S1 - Fuel Solenoid BK - Black BU - Blue GY - Grey PK - Pink WH - White DB - Dark Blue LB - Light Blue RD - Red YE - Yellow Component Abbreviations S2 - Left Mow Solenoid S3 - Center Mow Solenoid 1 S4 - Right Mow Solenoid S5 - Cruise Control Solenoid S6 - 4WD Solenoid S7 - 4WD Reverse Solenoid S8 - Center Mow Solenoid 2 SW1 - Ignition Switch SW2 - Seat Switch SW3 - PTO Switch SW4 - Left Wing Limit Switch SW5 - Cruise Control Switch SW6 - Neutral Switch SW7 - Brake Switch SW8 - Front Limit Switch SW9 - Right Wing Limit Switch SW10 - Forward Switch SW11 - Hydraulic Level Switch SW12 - 4WD Reverse Switch SW13 - 4WD Switch SW14 - Test Switch SW15 - Charge Filter Switch SW16 - Engine Oil Switch SW17 - High Water Temperature Switch U1 - Glowplug Module U2 - Seat Time Delay Relay U3 - Hour Meter U4 - Fuel Sender U5 - Light Gauge U5.2 - Glow Plug Light U6 - Temperature Sender U7 - Alternator U8 - Oil Light U9 - Fuel Gauge U10 - Temperature Gauge U11 - Alarm U12 - Air Ride Seat 145 HR-9016 Serial No. All 68.1 O-Ring Chart W X W-X O-Ring Face Seal Size O-Ring Face Seal Size O-Ring Face Seal Size Y X W-X-Y W O-Ring Face Seal Size X Y O-Ring Not O-Ring Face Needed Seal Size W-X-Y O-Ring Face Seal Size O-Ring Not O-Ring Face Needed Seal Size W X X O-Ring Boss Dash Size W W-X-Y O-Ring Face Seal Size O-Ring Boss Dash Size O-Ring Face Seal Size W-X O-Ring Boss Dash Size W X Y W-X W O-Ring Boss Dash Size W X X X W W W-X O-Ring Face Seal Size W-X O-Ring Face Seal Size X W O-Ring Face Seal Size Y O-Ring Face Seal Size O-Ring Face Seal Size W X O-Ring Face Seal Size X W W-X O-Ring Face Seal Size W-X-Y O-Ring Face Seal Size W X W-X W-X-Y O-Ring Face O-Ring Boss Seal Size Dash Size O-Ring Face Seal Size X O-Ring Face Seal Size W W-X W O-Ring Face Seal Size W-X O-Ring Face Seal Size Y O-Ring Face Seal Size W-X-Y O-Ring Face O-Ring Face Seal Size Seal Size X X W-X-Y-Z W Y Z 146 O-Ring Face O-Ring Face Seal Size Seal Size O-Ring Face Seal Size O-Ring Face Seal Size O-Ring Face Seal Size O-Ring Face Seal Size W O-Ring Face Seal Size O-Ring Not Needed HR-9016 Adapter Part Number. 339972 339974 339979 339984 339989 339990 339994 339996 339999 340026 340027 340029 340055 340061 340062 340065 340069 340070 340074 340075 340077 340078 340095 340118 340143 340144 340147 340167 340214 340215 340217 340219 340239 340269 340377 Dash Size Adapter Type (W) O-Ring (X) O-Ring 4-4 4-6 6-6 8-8 10-10 10-12 12-12 12-16 16-16 6-6 6-8 8-8 4-4 6-6 6-8 8-6 10-8 10-10 12-12 12-16 16-16 6-6 4-4-4 4-4-4 6-6-6 8-8-8 16-16-16 6-6 4-4-4 6-6-6 10-10-10 16-16-16 6-6 10-12-12 10-10 Straight Adapter Straight Adapter Straight Adapter Straight Adapter Straight Adapter Straight Adapter Straight Adapter Straight Adapter Straight Adapter 45° Adapter 45° Adapter 45° Adapter 90° Adapter 90° Adapter 90° Adapter 90° Adapter 90° Adapter 90° Adapter 90° Adapter 90° Adapter 90° Adapter 90° Adapter Straight Thread Branch Tee Swivel Run Tee Swivel Branch Tee Swivel Branch Tee Swivel Branch Tee 90° Bulkhead Adapter Bulkhead Run Tee Bulkhead Run Tee Bulkhead Run Tee Bulkhead Run Tee Union Bulkhead Adapter Straight Thread Run Tee 90° Swivel Adapter 339908 339908 339909 339910 339911 339911 339912 339912 339913 339909 339909 339910 339908 339909 339909 339910 339911 339911 339912 339912 339913 339909 339908 339908 339909 339910 339913 339909 339908 339909 339911 339913 339909 339911 339911 339896 339897 339897 339898 339899 339900 339900 339901 339901 339897 339898 339898 339896 339897 339898 339897 339898 339899 339900 339901 339901 339897 339908 339908 339909 339910 339913 339909 339908 339909 339911 339913 339909 339899 SAE Boss O-Rings (Y) O-Ring (Z) O-Ring 339896 339908 339909 339911 339913 339912 ORS Face Seal O-Rings Dash Size Thread Size O-Ring Tube Size Thread Size O-Ring 4 6 8 10 12 14 16 20 24 32 7/16-20 9/16-18 3/4-16 7/8-14 1 1/16-12 1 3/16-12 1 5/16-12 1 5/8-12 1 7/8-12 2 1/2-12 339896 339897 339898 339899 339900 459296 339901 339902 339903 339904 4 6 8 10 12 16 20 24 9/16-18 11/16-16 13/16-16 1-14 1 3/16-12 1 7/16-12 1 11/16-12 2-12 339908 339909 339910 339911 339912 339913 339914 339915 > Change from previous revision 147 Fluids and Compounds Hydraulic Fluid* 5001405 5001404 2500548 2500546 503409 503407 Two 2-1/2 Gallon Container of ISO VG68 Oil One 5 Gallon Pail of ISO VG68 Oil Two 2-1/2 Gallon Container of 10W30 Oil One 5 Gallon Pail of 10W30 Oil Two 2-1/2 Gallon Container of ATF Fluid One 5 Gallon Pail of ATF Fluid 2-Cycle Oil 554600 Twenty Four 16 Ounce Plastic Container 554599 Twenty Four 8 Ounce Plastic Container Grease 5000067 One 5 Gallon Pail OO-Grease 5000068 Twenty Four 8 Ounce Tube OO-Grease Paint 5003469 554598 2500789 546409 16 Ounce Gray Aerosol Six 12 Ounce Orange Aerosol Twelve 1 Quart Can Orange Two 1 Gallon Can Orange Lapping Compound 5002488 5002490 5002489 5002491 One 10 Pound Pail of 80 Grit One 25 Pound Pail of 80 Grit One 10 Pound Pail of 120 Grit One 25 Pound Pail of 120 Grit Specialty Compound 365422 5001581 5.3 Ounce Tube of Electrical Insulating Gel 14 Ounce Can of Lubriplate Multi Lube A Biodegradable Hydraulic Fluid* 5003102 5003103 5003105 5003104 4115976 4115977 5003106 One 55 Gallon Drum TGTSP GreensCare 68 One 5 Gallon Pail TGTSP GreensCare 68 One 55 Gallon Drum TGTSP GreensCare 46 One 5 Gallon Pail TGTSP GreensCare 46 One 55 Gallon Drum TGTSP GreensCare 32 One 5 Gallon Pail TGTSP Greens Care 32 Twenty Four 14 Ounce Tube Greens Care Grease O-Ring Kit 5002452 5002453 5002454 SAE O-Ring Boss (3/32 ~ 2” Tube O.D.) Common O-Ring Kit O-Ring Face Seal ORFS (-4 ~ -24 ORS Tube Size) Right Start Kit for New Machines See your local TGTSP Dealer On-Time Maintenance Kit See your local TGTSP Dealer * Refer to the Parts & Maintenance manual for the correct hydraulic oil requirements for your machine. Textron Golf, Turf & Specialty Products offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings. See your local TGTSP Dealer for a copy. INDEX 1001752 ...................... 69 1001802 ...................... 47 1002679 ................ 41, 43 1002769 ...................... 95 1002785 ...................... 81 1002800 ...................... 63 1002885 ...................... 85 1002886 ...................... 85 1002889 ................ 55, 57 1002893 ...................... 57 1002895 ................ 55, 57 1002896 ................ 55, 57 1002927 ...................... 79 1002940 .................... 101 1002952 ...................... 67 1002953 ...................... 65 1002977 ...................... 78 1003001 ...................... 60 1003011 ...................... 67 1003100 ...................... 47 1003145 ...................... 49 1003244 ...................... 49 1003245 ...................... 51 1003247 ...................... 73 1003248 ...................... 79 1003272 ...................... 87 1003274 ...................... 81 1003275 ...................... 81 1003277 ................ 83, 87 1003307 ...................... 95 1003308 ...................... 95 1003309 ...................... 95 1003310 ...................... 95 1003311 ...................... 95 1003312 ...................... 95 1003313 ...................... 95 1003321.6 ......... 123, 131 1003325.6 ......... 123, 131 1003423.6 ................. 137 1003424.6 ................. 125 1003425.6 ................. 125 1003429 .................... 125 1003430.6 ................. 123 1003483 ...................... 83 1003484 ...................... 83 1003556 .................... 129 1003557 .................... 129 1003558 .................... 129 1003559 .................... 129 1003562 .................... 129 1003570 .................... 105 1003573 ...................... 97 1003574 ...................... 97 1003575 ...................... 97 1003577 ...................... 97 1003579 .................... 133 1003580 .................... 133 1003583 .................... 133 1003584 .................... 133 1003586 ...................... 90 1003587 ...................... 90 1003590 .................... 101 1003591 .................... 101 1003592 ...................... 97 1003593 .................... 103 1003594 .................... 101 1003595 .................... 103 1003596 .................... 103 1003597 .................... 103 1003598 .................... 101 1003599 .................... 101 1003600 .................... 101 1003601 .................... 101 1003602 .................... 101 1003603 ...................... 97 1003604 ...................... 97 1003605 ...................... 99 1003606 .................... 103 1003607 .............. 91, 129 1003608 ...................... 97 1003610 ...................... 92 1003611 ...................... 47 1003679 ...................... 35 1003794 ...................... 51 1003823 ...................... 87 1003824 ...................... 51 1003825 ...................... 51 1003838 ...................... 53 1003860 ...................... 97 1003861 ...................... 97 1003862 ...................... 97 1003863 ...................... 90 1003864 ...................... 99 1003865 ...................... 99 1003866 ...................... 90 1003875 .................... 103 1003876 .................... 103 1003878 ...................... 99 1003891 ...................... 93 1003900 ...................... 81 1003902 .................... 137 1003942 ...................... 67 1003988 ...................... 97 1004023 ............ 134, 137 1004024 .................... 134 1004028 ...................... 67 1004172 ...................... 67 1004252 ...................... 45 1004266 ...................... 97 1004275.6 ................. 134 1004276 .................... 134 1004277.6 ................. 134 1004308 ................ 55, 57 1004309 ................ 55, 57 1004337 ................ 88, 89 1004417 ...................... 69 1004584 ...................... 47 1004686 ...................... 35 1004691 ................ 55, 57 1004797 .................... 105 1004921 .................... 105 1004931 .................... 105 1004938 ................ 55, 57 1004992 ................ 41, 43 1005016 ...................... 85 1005017 ...................... 85 1005018 ...................... 85 1006812 ...................... 51 116686.6 ................... 131 123096 ........................ 63 131905 ........................ 61 132647 ........................ 77 162236 ..................69, 92 162479 ........................ 65 162716.6 ..................... 85 162723 ..................41, 43 163302 ...................... 125 163306.6 ................... 131 2721505 ...................... 43 2721806 ...................... 75 2809628 ...................... 85 2809630 ...................... 85 2810030 ....125, 127, 131 2810069 ....125, 127, 131 2810188 ...................... 97 2810189 .................... 129 2810190 .................... 129 2810191 .................... 129 2810192 .................... 133 2810193 .................... 133 2810194 .................... 133 2810195.6 ................. 125 2810269 ................ 41, 43 2810492 ...................... 65 2810633 ...................... 67 2810634 ...................... 67 2810702 ...................... 77 2811020 ................ 41, 43 2811344 ...................... 69 2811476 ...................... 35 2811547 ...................... 63 2811712 ...................... 90 2811968 ...................... 91 2812396 ...................... 33 2822524 ...................... 75 3000359 .................... 104 3000435 ...................... 33 3001307 ..........41, 43, 75 3001435 ...................... 33 3002397 ...................... 76 3002502 .................... 121 3002695 ...................... 49 3003101 ...................... 60 3003475 ...................... 49 3003714 ... 123, 127, 131 3003928 .................... 110 3003939 ... 123, 127, 131 3004092 ...................... 87 3004113 .... 67, 123, 127, 131, .............137 3004287 ...................... 33 3004385 ...................... 49 3004410 ...................... 81 3004894 .................... 134 3005121 ................41, 43 3005157 ...................... 47 3005603 ...................... 37 3005604 ...................... 37 3005934 ...................... 63 3005981 ...................... 63 3006008 ...................... 81 3006107 ...................... 51 3006108 ...................... 53 3006204 ...................... 85 3006238 ...................... 73 3006240 ...................... 73 3006241 ...................... 73 3006249 ...................... 87 3006264 ...................... 76 3006265 ...................... 77 3006293 ...................... 87 3006294 ...................... 85 3006295 ...................... 85 3006427 ...................... 65 3006436 ................41, 43 3006440 ...................... 41 3006446 ................41, 43 3006475 ...................... 60 3006490 ...................... 81 3006491 ...................... 81 3006509 ................41, 43 3006525 ...................... 71 3006526 ...................... 71 3006566 ...................... 76 3006639 ...................... 75 3006644 ...................... 35 3006656 ...................... 69 3006658 ...................... 78 3006663 ...................... 37 3006664 ...................... 37 3006723 ...................... 37 3006724 ...................... 37 3006727 ...................... 85 3006729 ...................... 45 149 INDEX 3006730.......................45 3006737.......................47 3006814.................55, 57 3006815.................55, 57 3006829.................73, 79 3006835.......... 73, 79, 97 3006847.......................76 3006880.......................39 3006886.......................49 3006888.......................49 3006889.......................49 3006913.......................78 3006915.......................37 3007011.......................67 3007032.......................39 3007060.......................92 3007061.......................93 3007091.......................81 3007092.......................81 3007099.......................37 3007100.......................37 3007129.......................33 3007220.......................49 3007228.......................49 3007230.......................49 3007297.......................83 3007305.......................45 3007368.6..................125 3007369.6..................125 3007374.6..................125 3007376.6..................127 3007392.... 49, 53, 81, 87 3007442.....................137 3007468.......................81 3007505.......................33 3007514.......................33 3007671.......................71 3007674.......................67 3007678.....................123 3007679.....................137 3007680.......................81 3007683.................60, 95 3007704.......................37 3007712.......................83 3007719.......................45 3007731.......................65 3007764.... 125, 127, 131 3007767.......................97 3007775.......................92 3007778.......................92 3007779.......................92 3007896.......................85 3007897.......................85 3007919.................55, 57 3007920.................55, 57 3008015.......................37 150 3008219.......................75 3008327.......................33 3008342.......................51 3008343.......................51 3008344.......................51 3008357.......................88 3008374.......................85 3008388.... 125, 127, 131 3008423.......................90 3008453.......................83 3008459.....................101 3008461.......................61 3008471.....................137 3008472.......................83 3008474.......................91 3008478.....................137 3008521.......................33 3008548.......................53 3008554.......................67 3008561.......................67 3008562.......................67 3008563.......................67 3008625.......................65 3008626.......................65 3008673.......................97 3008738.......................45 3008754.......................33 3008792.......................98 3008793.......................98 3008808.......................75 3008820.... 61, 77, 88, 93 3008821.......................71 3008840.....................123 3008874.......................53 3008885.......................65 3008901.......................45 3008907.......................51 3009026................ 49, 87 3009055.......................33 3009073.......................33 3009095.......................67 3009162.......................85 3009163.......................85 3009175.....................123 3009193................ 53, 81 3009197................ 55, 57 3009203.......................75 3009217.......................33 3009236.......................75 3009266.......................33 3009267.......................33 3009268.......................33 3009269.......................81 3009270.......................69 3009271.......................69 3009272................ 69, 77 3009309 ...................... 85 3009317 .................... 121 3009318 .................... 121 3009319 .................... 121 3009463 ...................... 69 3009496 ...................... 97 3009505 ...................... 69 3009535 ...................... 87 3009537 ...................... 65 3009544 ...................... 75 3009607 ...................... 51 3009793 ...................... 35 3009979 ...................... 75 3009980 ...................... 75 3010013 ...................... 39 3010014 ...................... 67 3010015 ...................... 81 3010035 ...................... 55 3010074 .................... 137 3010075 .................... 137 3010082 ...................... 47 3010182 ...................... 69 3010199 .................... 118 3010291 ...................... 61 3010292 ...................... 61 3010305 ................ 49, 51 3010340 ...................... 69 3010346 ...................... 61 3010651 ...................... 63 3010789 ...................... 39 3010811 ...................... 85 3010812 ...................... 85 3010825 ...................... 85 303962 ........................ 45 304569 ........................ 85 319755 ........................ 83 323943 ........................ 71 326112 ........................ 92 326799 ........................ 65 332351 ........................ 85 333542 ........................ 49 339237 ........................ 33 339897 .............. 118, 119 339899 .................. 90, 97 339904 ........................ 76 339909 ........ 97, 101, 103 339910 ........................ 97 339911 ........................ 97 339960 ...................... 129 339961 ........ 97, 101, 103 339963 .................. 90, 99 339965 ........................ 95 339966 ........................ 97 339972 ................ 97, 133 339974 ........................ 97 339979 .. 63, 81, 103, 107 339984 ........................ 79 339989 .....73, 88, 89, 95, 129, ............. 133 339990 ........................ 95 339994 ........................ 95 339996 .................. 55, 57 339999 ........................ 79 340026 ........................ 47 340027 ........................ 47 340029 ........................ 47 340055 ...................... 129 340061 ............47, 81, 87 340062 ........................ 47 340065 .................. 88, 97 340069 ........................ 99 340070 .....73, 79, 88, 89, 129, ............. 133 340074 ........................ 95 340075 .................. 55, 57 340077 ........................ 79 340078 ........................ 87 340095 .............. 129, 133 340118 ........................ 97 340143 ................ 97, 101 340144 ........................ 97 340147 ........................ 95 340167 ...................... 101 340214 ...................... 129 340215 ........................ 97 340217 ........................ 99 340219 ........................ 95 340239 ...................... 103 340269 ........................ 79 340377 ........................ 99 340481 ........................ 75 340795 ........................ 35 342033 ........................ 81 342675 ...................... 137 346294 ........................ 85 346802 ........................ 83 346883 ...................... 135 350800 ........................ 85 351122 ...................... 115 351491 ........................ 67 351956 ........................ 45 352435 ........................ 83 352604 ........................ 37 352936 ................ 83, 125 354081 ............53, 83, 87 358794 ........................ 67 359615 ............69, 92, 93 359860 ...................... 133 360053 ........................ 33 360111 ................ 60, 135 360885 ........................ 45 360970 ........................ 65 INDEX 361001 ...................... 104 361005 ........................ 39 361117 ........................ 77 361500 ...................... 104 361619 .................. 71, 73 361648 ...................... 134 361723 ..... 35, 67, 83, 85, 125, ............. 131 361833 ........................ 47 362008 ........................ 67 362464 ........................ 85 362524 ........................ 69 362534 ...................... 104 362540 ........................ 71 362615 .................. 69, 75 362743 ........................ 79 363030 .................. 88, 89 363233 ........................ 95 363385 .......... 71, 73, 104 363514 ...................... 129 363539 ...................... 134 363562 ...................... 131 363568 ...................... 131 363572 ........................ 85 363574 ...................... 131 363704 ........................ 33 363746 ........................ 85 363766 ........................ 60 363994 ........................ 33 363995 ........................ 33 364016 ............ 41, 43, 75 364154 ........................ 51 364190 ...................... 104 364774 ...................... 104 364830 ........................ 81 364945 ........................ 88 365466 ........................ 89 365566 ................ 98, 104 365660 .................. 91, 97 365772 ...................... 134 365826 ........................ 83 365943 .................. 41, 43 365956 ........................ 33 366114 ........................ 98 366133 ........................ 47 366283 .................. 41, 43 366424 ........................ 98 366473 ...................... 127 366526 .................. 65, 77 366593 ...................... 134 366609 ...................... 121 366613 ...................... 127 366670 ........................ 75 366751 .................. 41, 43 366768 ........................ 45 366822 ........................ 63 366974 ........................ 49 366978 ........................ 85 367176 ........................ 45 367631 ........................ 47 4102420 ................ 45, 69 4103000 ...................... 45 4103860 ...................... 41 4108680 ...................... 71 4113811 ...................... 69 4114637 ...................... 69 4114707 ...................... 69 4114711 ...................... 71 4116908 ...................... 33 4116910 ...................... 43 5000318 .................... 112 5001599 .................... 115 5001603 .................... 115 5001612 .................... 115 5001613 .................... 115 5001614 .................... 115 5001615 .................... 115 5001616 .................... 115 5001617 .................... 115 5002110 .................... 112 5002693 ...................... 67 5002911 .................... 118 5002912 .................... 118 5002913 .................... 118 5002918 ...................... 63 5002919 ...................... 63 5002952 ...................... 33 5003034 ...................... 79 5003091 ................ 41, 43 5003163 ...................... 73 5003164 ...................... 73 5003165 ...................... 79 5003166 ...................... 79 5003187 .................... 127 5003188 .................... 125 5003189 .................... 131 5003190 .................... 131 5003196 .................... 135 5003197 .................... 135 5003198 .................... 135 5003199 .................... 135 5003200 .................... 135 5003201 .................... 135 5003202 .................... 135 5003207 ...................... 73 5003208 ...................... 73 5003209 ...................... 73 5003210 ...................... 73 5003211 ...................... 73 5003212 ...................... 73 5003213 ...................... 73 5003214 ...................... 73 5003216 ...................... 65 5003219 .................... 107 5003272 ................ 55, 57 5003278 ................ 41, 43 5003281 ................ 41, 43 5003342 .................... 119 5003344 .................... 119 5003346 .................... 119 5003348 .................... 119 5003350 .................... 119 5003353 .................... 119 5003355 ...................... 65 5003370 ...................... 69 5003371 ...................... 87 5003372 ...................... 69 5003373 ...................... 69 5003413 .................... 117 5003414 .................... 116 5003415 .................... 116 5003419 ...................... 60 5003420 ...................... 60 5003421 ...................... 95 5003422 ...................... 95 5003425 ...................... 45 5003427 .................... 113 5003428 .................... 113 5003432 ...................... 79 5003433 ...................... 79 5003457 ...................... 39 5003506 .................... 119 5003507 .................... 118 5003508 .................... 119 5003515 ...................... 59 5003518 ...................... 59 5003519 ...................... 59 5003520 ...................... 59 5003521 ...................... 59 5003522 ...................... 59 5003523 ...................... 59 5003524 ...................... 59 5003526 ...................... 59 5003527 ...................... 59 5003528 ...................... 59 5003529 ...................... 59 5003530 ...................... 59 5003531 ...................... 59 5003538 ...................... 47 5003539 ...................... 47 5003540 ...................... 59 5003541 ...................... 59 5003542 .............. 59, 111 5003543 .............. 59, 111 5003544 ...................... 79 5003548 .................... 107 5003554 .................... 118 5003562 ...................... 59 5003566 .................... 116 5003578 .................... 119 5003579 .................... 118 5003582 .................... 119 5003583 .................... 119 5003590 .................... 112 5003591 .................... 112 5003592 ...................... 35 5003617 ...................... 39 5003622 ...................... 61 5003625 ...................... 39 5003626 ...................... 39 5003627 .................... 109 5003628 .................... 109 5003629 .................... 109 5003630 .................... 109 5003631 .................... 109 5003632 .................... 109 5003633 .................... 109 5003634 .................... 110 5003635 .................... 110 5003636 .................... 110 5003637 .................... 110 5003641 ...................... 95 5003642 ...................... 95 5003643 ...................... 95 5003651 ...................... 95 5003662 .................... 113 5003689 ...................... 73 5003690 .................... 110 5003691 ................55, 57 5003763 ... 125, 127, 131 5003767 ...................... 69 5003768 ...................... 41 5003769 .................... 110 500736 ...................... 115 500745 ...................... 115 500750 ...................... 115 502924 ...................... 107 502925 ...................... 107 503387 ...................... 107 503398 ...................... 107 545234 ........................ 53 545237 ........................ 53 545914 ...................... 115 545921 ...................... 115 545925 ...................... 115 545926 ...................... 115 545927 ...................... 115 546112 ...................... 115 550346 ...................... 135 551105 ...................... 107 551651 ..................63, 67 552824 ...................... 125 554390 ...................... 110 554748 ..................65, 77 151 INDEX 554854.......................107 554855.......................107 554856.......................107 554857.......................107 555846...................41, 43 555867.........................65 556417...................55, 57 556419............ 55, 57, 67 557623.......................112 557624.......................112 557629.......................112 557631.......................112 557632.......................112 557633.......................112 557634.......................112 557635.......................112 557636.......................112 557637.......................112 557639.......................112 557640.......................112 557641.......................112 557642.......................112 557650.......................112 557733.......................107 557738.......................107 557844.........................33 558004.......................115 558005.......................115 558007.......................115 558008.......................115 558010.......................115 558011.......................115 558012.........................45 558020.........................45 558021.........................45 558063.......................112 558064.......................112 558066.......................112 152 INDEX 153
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