Sanyo Air Conditioner 1:01 3 GHP Introduction GHPworkshop 2011
User Manual: Sanyo Air Conditioner 1:01
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SANYO GHP Introduction Commercial Gas Heat Pump - VRF 01.12.2011 Agenda 1. SANYO GHP History 2. SANYO GHP Range 3. GHP Market Position 4. 2-WAY 5. GHP Power 6. 3-WAY 7. EER/COP 8. Water Heat Exchanger (Chiller) 9. GHP Needs Service 2 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 Introduction GHP = Gas Engine Driven Heat Pump Air-conditioner 3 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 History of SANYO GHP Development Increase in electric power demand & oil crisis Japan Government starts the energy leveling policy. …….… Production of GHP prototype starts with Tokyo Gas. 1980 Apr.1981 Development Apr.1984 1985 Apr.1985 … Participated in the national project of Gas Cooling Technology. … Started joint development of GHP with major gas companies … Worlds First! Released 15HP GHP in Japan ……… Three manufacturers entered into GHP market 1987 … Achieved total 1 million HP in Japan Mar.1999 Jul.2000 Apr.2002 Sep.2003 2004 Jan.2005 Jun.2006 Apr.2008 4 | … JIS Establishment … Released New Refrigerant (R407C) Low NOx mode less than 100ppm ~20HP) … Released Overseas J2 model (8HP~ 2 million HP installed in Japan … Worlds First! Released R410A GHP in Japan … Released Overseas J2 3WAY-type … Released Overseas K1-type (8HP~25HP); achieved a total of 1000 systems in Europe … Released Overseas M2-type (13HP~25HP); achieved a total of 2000 systems in Europe Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP VRF Overview 3 types of GHP are sold in Europe: • W*-MULTI G Power 2-WAY M2-series • W*-Multi 2-WAY M2-series • Multi 3-WAY M2-series *W = Multiple Outdoor Units can be combined 5 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP W-MULTI 2 - WAY GHP (Gas Heat Pump) 2 WAY SYSTEM Single or Combined 6 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP M2 2-way Range 13HP: SGP-EW120M2G2W 16HP: SGP-EW150M2G2W 20HP: SGP-EW190M2G2W GHP M2 range 25HP: SGP-EW240M2G2W 50 50 45 45 40 40 36 35 33 32 29 30 HP 25 25 20 20 H 2248 26 16 15 13 10 D 1000 W 1800 5 120 150 190 240 120+120 120+150 150+150 120+190 150+190 190+190 190+240 240+240 0 Single Multi * 1 HP ≈ 2,8 kW 7 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP Power with Generator GHP (Gas Heat Pump) Cogeneration 8 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 ECO G Power Range 1 Model 20HP: SGP-EGW190M2GW Can be combined to max. 2 units. 9 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP 3 - WAY GHP (Gas Heat Pump) Heating + Cooling Simultanously 10 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 3 WAY MULTI Range 3 different sizes of OU: 16 HP: SGP-EZ150M2G2 20 HP: SGP-EZ190M2G2 25 HP: SGP-EZ240M2G2 Single OU installation 11 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP The “Multitalent“ Small size Square measure Large size Medium size 3,000㎡ 700 ㎡ 5,000 ㎡ 10,000㎡ Water cooled VRF DX system RAC VRF Chiller system Screw chiller GHP Turbo chiller HP chiller Water cooled type PAC Split type A2W heat pump Absorption chiller 12 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP 2-WAY W-MULTI 13 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP 2-way Features 1 • Natural Gas or LPG (Propane) • Single phase small power supply • DX VRF indoors (max 46) or chilled water • Miller cycle engine • DC fan motors • Durable compressors with variable speed allow “quasi“ inverter operation (~15 – 100%) • Hot water function for domestic hot water included as standard Electric supply 0,85 … 1,54 kW / unit only, depending on model 14 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP 2-way Features 2 • Diversity ratio 50-200% (Single OU installation) 50-130% (Multi OU installation) • 200 m longest pipe run and 1000 m total piping length • Full heating capacity down to -21°C / No defrost cycle • Silent mode offers a further 2dB(A) reduction • Part load efficiencies increased by 1.85 primary ≈ 4.60 compared to EWP • Easy to add additional OU or IU in the future 15 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP 3-WAY W-MULTI • COP improvement up to factor 1,8! • Single OU installation • Up to 36 indoor units per system Heating & Cooling Simultanously • 145m (equiv. Length) longest pipe run • Diversity ratio 50-200% • Full heating capacity down to -21°C and cooling down to -10°C • No defrost cycle • Water Heat Exchangers can not be connected • No Hot Water Function 16 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP M2 3way Advantage 17 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP M2 3way Function 18 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP ECO G POWER 19 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP M2 Power 20 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 Production Of Electricity 21 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP Power Consumption Total loss of energy is 62% (Average in Europe) Fuel Power Station 50%loss Condensing loss Sending loss Primary Energie 1m³ gas ≈ 10kWh heating capacity Sending loss Electric Energy at customer site 38% of 10kWh = 3,8kWh Electric AC with EER = 5,0 produces 5 * 3,8kWh = 19,0kWh cooling capacity GHP with EER = 1,92 produces 1,92 * 10kWh = 19,2kWh total capacity (14,2 kWh cooling capacity + 5 kWh hot water) * Fuel Electric energy * 20HP unit rated conditions including hot water production ≈ 26% 0,353kWh as per 1m³ Gas 22 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP Design EER Cooling SGP-EW190M2G2W Rated condition: 56 kW cooling capacity 20 kW hot water prod. 38,3 kW gas consumption 1,35 kW electricity cons. 2007/742/EC**: Gas transport loss 10% Electric conversion 2,5 EER = 1,23 (no hot w.) EER = 1,67 (with hot w.)* Plain calculation (with electric = gas): EER = 1,41 (no hot w.) EER = 1,92 (with hot w.) * Calculated backwards for comparison with electric AC: EER = 4,18 ** ECO-label directive 23 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP Design COP Heating SGP-EW190M2G2W Rated Condition!: 63 kW heating capacity -- kW hot water 43,0 kW gas consumption 1,01 kW electricity 2007/742/EC: Gas transport loss 10% Electric conversion 2,5 COP = 1,26 Plain calculation (with electric = gas): COP = 1,43 Ext. Air HE is faded out! T < -4°C: COP = 0,74 (2007/742/EC)* COP = 0,84 (plain) * Calculated backwards for comparison with electric AC: COP = 1,89 24 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 Sound Level 1 25 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 Sound Level 2 Sound level compared to electrical VRF systems 68,00 66,00 Company D 64,00 ECO-i 2way 62,00 60,00 GHP 58,00 56,00 SANYO ECO-I 3way 54,00 26 | P 20 H P 18 H P 16 H P 14 H P 12 H 10 H P 8H P 52,00 Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP M1 WHE •3 Sizes available: 25kW, 50kW, (up to 64kW)* cooling / 30kW, 60kW, (up to 72kW)* heating •Great to replace chiller and boiler systems •Integrated into SANYO S-Net •Up to 170 m distance between GHP and WHE possible •Mixed operation with DX-units possible •Water temperatures cooling -15…15°C / heating +35…+55°C * Preliminary data 27 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP WHE M1 Mixed in VRF Water Heat Exchanger in mixed operation. Can be connected like a “normal“ DX unit. 28 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 Maintenance Of GHP Coolant Oil filter Air filter Neutralizer + Filter mats Front Back Driving belt Spark plug Oil tank Black colour = exchange Valve clearance Service interval: Every 5 years or 10.000 hours only! 29 | Blue colour = check / clean Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 Periodic Maintenance 10.000 hours engine operation A car driving with 50 km/h average speed 30 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 GHP Service Intervals All GHP models and sizes have a service interval of 10.000 hours. Generally the lifetime is calculated for max. 30.000 hours. If the GHP is used for cooling & heating all year round take care about operating hours! One year = 8.760 hours. If the project will result in such a kind of operation the GHP is not suited for this need as it would mean replacement of the unit after only 3,5 years. Normally operating hours should not exceed 2.000 – 3.000 hours a year! It is recommended to use the timer functions for stopping operation at weekend, holiday, nighttime etc. As GHP basic operation principle is to keep stable room temperatures by smooth operation (low rpm.) it is very important to keep in mind this point for economic long time operation. NO! 31 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010 Thank you very much for your time! 32 | Copyright© SANYO Electric Co., Ltd. All Rights Reserved 2010
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