Sanyo Air Conditioner 1:01 3 GHP Introduction GHPworkshop 2011

Commercial

Commercial Commercial

Commercial

Gas Heat Pump

Gas Heat Pump Gas Heat Pump

Gas Heat Pump -

--

- VRF

VRFVRF

VRF

SANYO GHP Introduction

SANYO GHP IntroductionSANYO GHP Introduction

SANYO GHP Introduction

01.12.2011

2|

Agenda

1. SANYO GHP History

2. SANYO GHP Range

3. GHP Market Position

4. 2-WAY

5. GHP Power

6. 3-WAY

7. EER/COP

8. Water Heat Exchanger (Chiller)

9. GHP Needs Service

3|

GHP = Gas Engine Driven

Heat

Pump Air-conditioner

Introduction

4|

History of SANYO GHP Development

Increase in electric power demand & oil crisis

Japan Government starts the energy leveling policy.

1980

1985

Development

Apr.1981

Apr.1984

Participated in the national project of Gas Cooling

Technology.

Started joint development of GHP with major gas

companies

Worlds First! Released 15HP GHP in Japan

Apr.1985

Three manufacturers entered into GHP market1987

Achieved total 1 million HP in Japan

Mar.1999

Jul.2000 JIS Establishment

…

………

…

…….…

Apr.2002

Sep.2003

Released New Refrigerant (R407C)

Low NOx mode less than 100ppm

…

…Released Overseas J2 model (8HP～

～～

～20HP)

2 million HP installed in Japan

Jan.2005 …Released Overseas J2 3WAY-type

Production of GHP prototype starts with Tokyo Gas.

Jun.2006 …Released Overseas K1-type (8HP~25HP);

achieved a total of 1000 systems in Europe

Apr.2008 …Released Overseas M2-type (13HP~25HP);

achieved a total of 2000 systems in Europe

2004 Worlds First! Released R410A GHP in Japan

…

5|

GHP VRF Overview

3 types of GHP are sold in Europe:

•W*-MULTI G Power 2-WAY M2-series

•W*-Multi 2-WAY M2-series

•Multi 3-WAY M2-series

*W = Multiple Outdoor Units can be combined

6|

GHP W-MULTI 2 - WAY

GHP (Gas Heat Pump)

2 WAY SYSTEM Single or Combined

7|

GHP M2 2-way Range

W 1800 D 1000

H 2248

13

16

20

25 26

29

32

33

36

40

45

50

0

5

10

15

20

25

30

35

40

45

50

HP

Single Multi

GHP M2 range

120

150

190

240

120+120

120+150

150+150

120+190

150+190

190+190

190+240

240+240

13HP: SGP-EW120M2G2W

16HP: SGP-EW150M2G2W

20HP: SGP-EW190M2G2W

25HP: SGP-EW240M2G2W

* 1 HP

≈

2,8 kW

8|

GHP Power with Generator

GHP (Gas Heat Pump)





Cogeneration 





9|

ECO G Power Range

1 Model 20HP: SGP-EGW190M2GW

Can be combined to max. 2 units.

10 |

GHP 3 - WAY

GHP (Gas Heat Pump)

Heating + Cooling Simultanously

11 |

3 WAY MULTI Range

3 different sizes of OU:

16 HP: SGP-EZ150M2G2

20 HP: SGP-EZ190M2G2

25 HP: SGP-EZ240M2G2

Single OU installation

12 |

GHP The “Multitalent“

Small size Medium size Large size

７００

７００７００

７００

㎡

㎡㎡

㎡

３，０００㎡

３，０００㎡３，０００㎡

３，０００㎡５，０００

５，０００５，０００

５，０００

㎡

㎡㎡

㎡

１０，０００㎡

１０，０００㎡１０，０００㎡

１０，０００㎡

Square measure

Chiller system

ＨＰ

ＨＰＨＰ

ＨＰ chiller

Turbo chiller

Water cooled type

Absorption chiller

PAC

Split type

ＶＲＦ

ＶＲＦＶＲＦ

ＶＲＦ

ＧＨＰ

ＧＨＰＧＨＰ

ＧＨＰ

DX system

RAC

Screw chiller

Water cooled VRF

A2W heat pump

13 |

GHP 2-WAY W-MULTI

14 |

GHP 2-way Features 1

• Natural Gas or LPG (Propane)

• Single phase small power supply

• DX VRF indoors (max 46) or chilled water

• Miller cycle engine

• DC fan motors

• Durable compressors with variable speed

allow “quasi“ inverter operation (~15 – 100%)

• Hot water function for domestic hot water

included as standard

Electric supply 0,85 … 1,54 kW

/ unit only, depending on model

15 |

GHP 2-way Features 2

• Diversity ratio 50-200% (Single OU installation)

50-130% (Multi OU installation)

• 200 m longest pipe run and 1000 m total piping length

• Full heating capacity down to -21°C / No defrost cycle

• Silent mode offers a further 2dB(A) reduction

• Part load efficiencies increased by 1.85 primary ≈4.60

compared to EWP

• Easy to add additional OU or IU in the future

16 |

GHP 3-WAY W-MULTI

•COP improvement up to factor 1,8!

•Single OU installation

• Up to 36 indoor units per system

• 145m (equiv. Length) longest pipe run

• Diversity ratio 50-200%

• Full heating capacity down to -21°C and cooling down to -10°C

• No defrost cycle

• Water Heat Exchangers can not be connected

• No Hot Water Function

Heating & Cooling Simultanously

17 |

GHP M2 3way Advantage

18 |

GHP M2 3way Function

19 |

GHP ECO G POWER

20 |

GHP M2 Power

21 |

Production Of Electricity

22 |

GHP Power Consumption

Power

Station

50%loss Sending loss Sending loss

Fuel

Condensing

loss

Total loss of energy is 62% (Average in Europe)

Primary Energie 1m³ gas ≈

10kWh heating capacity

Electric Energy at customer

site 38% of 10kWh = 3,8kWh

Electric AC with EER = 5,0

produces 5 * 3,8kWh =

19,0kWh cooling capacity

Fuel

Electric

energy

0,353kWh as per 1m³ Gas

GHP with EER = 1,92 produces

1,92 * 10kWh = 19,2kWh total

capacity (14,2 kWh cooling

capacity + 5 kWh hot water) *

* 20HP unit rated conditions including hot water production ≈26%

23 |

GHP Design EER

Cooling

SGP-EW190M2G2W

Rated condition:

56 kW cooling capacity

20 kW hot water prod.

38,3 kW gas consumption

1,35 kW electricity cons.

2007/742/EC**:

Gas transport loss 10%

Electric conversion 2,5

EER = 1,23 (no hot w.)

EER = 1,67 (with hot w.)*

Plain calculation

(with electric = gas):

EER = 1,41 (no hot w.)

EER = 1,92 (with hot w.)

* Calculated backwards for

comparison with electric AC:

EER = 4,18

** ECO-label directive

24 |

GHP Design COP

Heating

SGP-EW190M2G2W

Rated Condition!:

63 kW heating capacity

-- kW hot water

43,0 kW gas consumption

1,01 kW electricity

2007/742/EC:

Gas transport loss 10%

Electric conversion 2,5

COP = 1,26

Plain calculation

(with electric = gas):

COP = 1,43

T < -4°C:

COP = 0,74 (2007/742/EC)*

COP = 0,84 (plain)

* Calculated backwards for comparison

with electric AC: COP = 1,89

Ext. Air HE is

faded out!

25 |

Sound Level 1

26 |

Sound Level 2

Sound level compared to electrical VRF systems

52,00

54,00

56,00

58,00

60,00

62,00

64,00

66,00

68,00

8HP

10HP

12HP

14HP

16HP

18HP

20HP

GHP

SANYO ECO-I 3way

Company D

ECO-i 2way

27 |

GHP M1 WHE

•3 Sizes available: 25kW, 50kW, (up to 64kW)* cooling / 30kW, 60kW, (up to 72kW)* heating

•Great to replace chiller and boiler systems

•Integrated into SANYO S-Net

•Up to 170 m distance between GHP and WHE possible

•Mixed operation with DX-units possible

•Water temperatures cooling -15…15°C/ heating +35…+55°C* Preliminary data

28 |

GHP WHE M1 Mixed in VRF

Water Heat Exchanger in mixed operation.

Can be connected like a “normal“ DX unit.

29 |

Maintenance Of GHP

Oil tank

Coolant

Oil filter

Spark plug

Driving

belt

Neutralizer +

Filter mats

Air filter

Front Back

Service interval: Every 5 years or 10.000 hours only!

Valve clearance Black colour =

exchange

Blue colour =

check / clean

30 |

Periodic Maintenance

10.000 hours engine operation

A car driving with 50 km/h

average speed

31 |

GHP Service Intervals

All GHP models and sizes have a service interval of 10.000 hours.

Generally the lifetime is calculated for max. 30.000 hours.

If the GHP is used for cooling & heating all year round take care about

operating hours! One year = 8.760 hours. If the project will result in such

a kind of operation the GHP is not suited for this need as it would mean

replacement of the unit after only 3,5 years.

Normally operating hours should not exceed 2.000 – 3.000 hours a

year! It is recommended to use the timer functions for stopping

operation at weekend, holiday, nighttime etc. As GHP basic operation

principle is to keep stable room temperatures by smooth operation (low

rpm.) it is very important to keep in mind this point for economic long

time operation.

NO!

32 |

Thank you very much for your time!

Sanyo Air Conditioner 1:01 3 GHP Introduction GHPworkshop 2011

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