44 0009 2079 1 700rks (A082109 NA) North American Manual Type 40800 Kettler Bicycle Accessories 8959 600 3m Matic Case Sealer Owners America

User Manual: Kettler Bicycle Accessories 8959-600

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Instructions and Parts List

3M-Matic
700rks

™

Type 40800

Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.

Random
Case Sealer
with
™

AccuGlide 3
Taping Heads

Serial No.
For reference, record machine serial number here.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.

"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2010 44-0009-2079-1 (B011110-NA)

This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjustments, maintenance, troubleshooting, repair
work and servicing plus parts list of the
3M-MaticTM 700rks-NA Random case sealer.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

Edition January 2010
Copyright 3M 2010
All rights reserved
The manufacturer reserves the right to change
the product at any time without notice.

700rks-NA

2010 January

Replacement Parts and Service Information

To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.
Technical Assistance / Replacement Parts and Additional Manuals:
Contact your local service provider. Provide the customer support coordinator with the model/machine
name, machine type, and serial number that are located on the identification plate (For example: Model
700rks - Type 40800 - Serial Number 13282).
Replacement Parts and Additional Manuals
Order parts by part number, part description, and quantity required.
When ordering parts or additional manuals, include model/machine name,
machine type, and serial number that are located on the identification plate
(For example: Model 700rks - Type 40800 - Serial Number 13282).
3M Tape Dispenser Parts
241 Venture Drive

1-800-344-9883

Amery, WI 54001-1325

Fax: 1-715-268-8153

Identification Plate
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

THIS PAGE IS BLANK

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts
or additional manuals, include model/machine name, machine type, and serial number that are
located on the identification plate.

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
ii

THIS PAGE IS BLANK

TABLE OF CONTENTS - MANUAL 1: 700rks Random Case Sealer
(For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 3 inch)

700rks Random Case Sealer

Page

Cover Page
Replacement Parts and Service Information ........................................................................ i - ii
Table of Contents ................................................................................................................. iii - v
Acronyms and Abbreviations ................................................................................................ vi
1. Introduction
1.1 Manufacturing Specifications / Description / Intended Use ......................................... 1 - 2
1.2 How to Read and Use the Manual ............................................................................... 2
1.2.1 Importance of the Manual .................................................................................. 2
1.2.2 Manual Maintenance ......................................................................................... 2
1.2.3 Consulting the Manual ........................................................................................ 2
1.2.4 How to Update the Manual in Case of Modifications ........................................... 2
2. General Information
2.1 Identification Data ......................................................................................................... 3
2.2 After-Sale Service .........................................................................................................3
2.3 Warranty / Contents ...................................................................................................... 4
3. Safety
3.1 General Safety Information ...........................................................................................5
3.2 Signal Words Explanation ............................................................................................. 5
3.3 Table of Warnings .......................................................................................................... 6 - 7
3.4 Operator’s Qualifications Definition .............................................................................. 8
3.5 Number of Operators .................................................................................................... 8
3.6 Safe Use of the Machine Instructions ........................................................................... 8
3.7 Residual Hazards .......................................................................................................... 8
3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8
3.9 Personal Safety Measures ........................................................................................... 8
3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8
3.11 Operator's Required Skill Levels .................................................................................. 9
3.12 Component Locations .................................................................................................. 10
3.13 Table of Warnings and Replacement Labels ................................................................ 11 - 13
4. Technical Specifications
4.1
4.2
4.3
4.4
4.5
4.6
4.7

Power Requirements .................................................................................................... 14
Operating Rate ............................................................................................................. 14
Operating Conditions .................................................................................................... 14
Tape .............................................................................................................................. 14
Tape Width ....................................................................................................................14
Tape Roll Diameter ....................................................................................................... 15
Tape Application Leg Length - Standard .......................................................................15
Tape Application Leg Length - Optional
4.8 Box Board ..................................................................................................................... 15
4.9 Box Weight and Size Capacities ................................................................................... 16
4.10 Machine Noise Levels ................................................................................................... 17
4.11 Machine Dimensions ..................................................................................................... 17
4.12 Set-Up Recommendations ............................................................................................ 17

700rks-NA

iii

2010 January

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TABLE OF CONTENTS (continued)
5. Shipment, Handling, and Storage
5.1
5.2
5.3
5.4

Packed Machine Shipment and Handling ........................................................................... 19
Overseas Shipment Packaging (Optional) .......................................................................... 19
Handling and Transportation of Uncrated Machine .............................................................19
Machine Storage ................................................................................................................. 19

6. Unpacking
6.1 Uncrating ............................................................................................................................. 20
6.2 Packaging Materials Disposal ............................................................................................. 20
7. Installation
7.1 Operating Conditions .......................................................................................................... 21
7.2 Space Requirements for Machine Operation and Maintenance ......................................... 21
7.3 Tool Kit Supplied with the Machine ..................................................................................... 21
7.4 Machine Positioning / Bed Height ....................................................................................... 21
7.5 Plastic Ties Removal ........................................................................................................... 22
7.6 Assembly Completion / Machine Set-Up ............................................................................. 22 - 24
7.7 Infeed Conveyor Assembly ................................................................................................. 25
7.8 Centering Guides ................................................................................................................ 25
7.9 Outboard Tape Roll Mounting ............................................................................................ 25
7.10 Tape Leg Length ................................................................................................................ 25
7.11 Bumper Supports ................................................................................................................. 26
7.12 Box Size Capacity .............................................................................................................. 26
7.13 Electrical Connection and Controls .................................................................................... 26
7.14 Initial Start-Up .................................................................................................................... 26
7.15 Controls, Valves, and Switch Component Locations .......................................................... 27 - 29
7.16 Tape Loading / Threading ....................................................................................................29
7.17 Theory of Operation ........................................................................................................... 29 - 30
7.18 Box Sealing ........................................................................................................................ 30
7.19 Taping Heads Completion ................................................................................................. 31
7.20 Outboard Tape Roll Holder ................................................................................................. 31
7.21 Preliminary Electric Inspection ............................................................................................ 31
7.22 Main Power Machine Connection and Inspection ............................................................... 31
7.23 Phases Inspection ............................................................................................................... 31
8. Theory of Operation
8.1 Working Cycle Description .................................................................................................. 32
8.2 Running Mode Definition ..................................................................................................... 32
8.3.1 Normal Stop Procedure .............................................................................................32
8.3.2 Emergency Stop ....................................................................................................... 32
9. Controls
9.1
9.2
9.3
9.4
9.5
9.6
9.7

Electrical / Drive Belt On-Off Switch ................................................................................... 33
Emergency Stop Button (Latching) ..................................................................................... 33
Main Air On-Off Valve / Regulator / Filter ............................................................................. 33
Upper Drive Raising Switch ................................................................................................ 34
Air Pressure Regulator / Top Drive Force Adjustment ........................................................ 34
Upper Drive Assembly Actuator Switch ............................................................................... 34
Box Conveying / Tape Seat Application ............................................................................... 35

10. Safety devices
10.1 Blade Guards ..................................................................................................................... 36
10.2 Emergency Stop Button ..................................................................................................... 36
10.3 Electric System ................................................................................................................... 36
700rks-NA

i
iv

2010 January

THIS PAGE IS BLANK

TABLE OF CONTENTS (continued)
11. Set-Up and Adjustments
11.1
11.2
11.3
11.4
11.5

Box Width Adjustment ........................................................................................................ 37
Box Height Adjustment ....................................................................................................... 37
Top Flap Compression Roller Adjustment .......................................................................... 37
Changing the Tape Leg Length .......................................................................................... 37
Run Boxes to Check Adjustment ........................................................................................38

12. Operation
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9

Operator’s Correct Working Position ............................................................................... 39
Starting the Machine ........................................................................................................ 39
Starting Production .......................................................................................................... 39
Tape Replacement and Threading .................................................................................... 39
Box Size Adjustment ........................................................................................................ 39
Cleaning ...........................................................................................................................39
Table of Adjustments / Operator Qualifications ................................................................. 39
Safety Devices Inspection ............................................................................................... 39
Trouble Shooting ............................................................................................................. 40 - 41

13. Maintenance
13.1 Safety Measures (see section 3) ..................................................................................... 42
13.2 Tools and Spare Parts Supplied with Machine ................................................................ 42
13.3 Maintenance Operations - Recommended Inspections and Frequency ........................... 42
13.4 Inspections to be Performed Before and After Every Maintenance Operation ................. 42
13.5 Safety Features (Inspection Efficiency) / Circuit Breaker...................................................42
13.6 Machine Cleaning ............................................................................................................ 42
13.7 Cutter Blade Cleaning ......................................................................................................42
13.8 Drive Belt Replacement ................................................................................................... 43
13.9 Drive Pulley Ring ............................................................................................................. 44
13.10 Drive Belt Tension ............................................................................................................ 44 - 46
13.11 Special Set-Up Procedure - Column Bumper Installation / Machine Bed Height ............ 47 - 49
13.12 Maintenance Work Log .................................................................................................... 51
14. Additional Instructions
14.1 Machine Disposal Information ......................................................................................... 53
14.2 Fire emergency ................................................................................................................ 53
15. Enclosures and Special Information
15.1 Statement of Conformity .................................................................................................. 53
15.2 Hazardous Substances Emission .................................................................................... 53
16. Technical Documentation and Information
16.1 Electric Diagrams .............................................................................................................54
16.2 Pneumatic Diagrams ....................................................................................................... 55
16.3 Spare Parts / Ordering ..................................................................................................... 57 - 59
Drawings and Parts Lists ....................................................................................................... 61 - End of Manual

TAPING HEAD INFORMATION MANUAL 2: AccuGlide™ 3 Taping Heads - 3 inch (See MANUAL 2 for Table of Contents)

700rks-NA

v
11

2010 January

ABBREVIATIONS AND ACRONYMS

LIST OF ABBREVIATIONS, ACRONYMS
3M-Matic

- Trademark of 3M St. Paul, MN 55144- 1000

AccuGlide

- Trademark of 3M St. Paul, MN 55144-1000

Scotch

- Trademark of 3M St. Paul, MN 55144-1000

Drw.

- drawing

Ex.

- for example

Fig.

- exploded view figure no. (spare parts)

Figure

- Illustration

Max.

- maximum

Min.

- minimum

Nr.

- number

N/A

- not applicable

OFF

- machine not operating

- machine operating

PLC

- Programmable Logic Control

- Polypropylene

PTFE

- Polytetraflourethelene

PVC

- Poly-vinyl chloride

- Width

- Height

- Length

700rks-NA

2010 January

1-INTRODUCTION
1.1 Manufacturing Specifications / Description / Intended Use
The 3M-MaticTM 700rks Random Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C”
clip of Scotch® pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted
containers. The 700rks is adjustable to a wide range of box sizes (see "Specifications Section – Box Weight and
Size Capacities").

3M-MaticTM 700rks Random Case Sealer, Type 40800
Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.
700rks-NA

2010 January

1-INTRODUCTION (continued)

1.1 Manufacturing Specifications / Description /
Intended Use (continued)

1.2.2 Manual Maintenance

The 3M-MaticTM case sealing machines have been
designed and manufactured following the "Machine
Directives 89/392 in compliance with the legal
requirements at the date of inception.

Keep the manual in a clean and dry place near the
machine. Do not remove, tear, or rewrite parts of the
manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged,
ask your after sale service for a new copy.

1.2 How to Read and Use the Instruction Manual

1.2.3 Consulting the Manual

This instruction manual covers safety aspects,
handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments,
technical and manufacturing specifications, maintenance, troubleshooting, repair work and servicing,
electric diagrams, warranty information, disposal a
definition of symbols, plus a parts list of the 3MMaticTM 700rks Random case sealer 3M Industrial
Adhesives and Tapes Division 3M Center, Bldg.
220-5E-06 St. Paul, MN 55144-1000 (USA) Edition
January 2010 Copyright 3M 2010 All rights reserved
The manufacturer reserves the right to change the
product at any time without notice Publication © 3M
2010 44-0009-2079-1.

The manual is composed of:

1.2.1 Importance of the Manual

1.2.4 How to Update the Manual in Case of
Modifications to the Machine

All pages and diagrams are numbered. The spare parts
lists are identified by the figure identification number. All
the notes on safety measures or
possible dangers are identified by the symbol:

The manual is an important part of the machine; all
information contained herein is intended to enable
the equipment to be maintained in perfect condition
and operated safely. Ensure that the manual is available to all operators of this equipment and is kept
up to date with all subsequent amendments. Should
the equipment be sold or disposed of, please ensure
that the manual is passed on. Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic components will include relevant schematics or programs in
the enclosure and in addition, the relevant documentation will be delivered separately.

700rks-NA

Pages which identify the document and the machine
Index of the subjects
Instructions and notes on the machine
Enclosures, drawings and diagrams
Spare parts (last section)

Modifications to the machine are subject to manufacturer’s internal procedures. The user receives a complete and up-to-date copy of the manual together with
the machine. Afterwards the user may receive pages
or parts of the manual which contain amendments or
improvements made after its first publication. The user
must use them to update this manual.

2010 January

2-GENERAL INFORMATION

2.1 Data Identifying Manufacturer and Machine

2.2 Data for Technical Assistance and Service

700rks-NA

2010 January

2-GENERAL INFORMATION (continued)

2.3 Warranty
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic™ 700rks Random Case Sealer, Type 40800 with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90
days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than
five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation
to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.

Contents—700rks Random Case Sealer
(1)
(1)
(1)

700rks Random Case Sealer, Type 40800
Tool/Spare Parts Kit
Instruction and Parts Manual

Scotch®, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000
700rks-NA

2010 January

3-SAFETY

3.2 Explanation of Signal Word and
Possible Consequences

3.1 General Safety Information
Read all the instructions carefully before starting
work with the machine; please pay particular attention to sections marked by the symbol:

This safety alert symbol identifies
important messages in this manual.
READ AND UNDERSTAND THEM
BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.

Figure 3-1

STOP
CAUTION:

Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.

WARNING: Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.

The machine is provided with a LATCHING EMERGENCY STOP BUTTON (Figure 3-1); when this
button is pressed, it stops the machine at any point
in the working cycle. Maintain clear access to power
cord while machine is operating. Disconnect plug
from power source before machine maintenance
(Figure 3-1). Also disconnect air if the machine has
a pneumatic system. Keep this manual in a handy
place near the machine. This manual contains information that will help you to maintain the machine in
a good and safe working condition.

700rks-NA

2010 January

3-SAFETY (continued)
3.3 Table of Warnings

WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety
and operating instructions before operating
or servicing the case sealer.

Figure 3-2

− Allow only properly trained and
qualified personnel to operate and service
this equipment.

WARNING
•

To reduce the risk associated with
hazardous voltage:
− Position electrical cord away from foot
and vehicle traffic.

WARNING
Figure 3-3

•

To reduce the risk associated with
pinches, entanglement and
hazardous voltage:

− Turn electrical supply off and
disconnect before performing any
adjustments, maintenance or servicing
the machine or taping heads.

WARNING
•

To reduce the risk associated with
pinches and entanglement hazards:

Figure 3-4

− Do not leave the machine running
while unattended.

− Turn the machine off when not in use.
− Never attempt to work on any part of

IMPORTANT! Cavity in the conveyor bed. Never put
your hands inside any part of the machine while it is
working. Serious injury may occur (Figure 3-4).

the machine, load tape, or remove
jammed boxes from the machine while
the machine is running.
700rks-NA

2010 January

3-SAFETY (continued)

WARNING
•

To reduce the risk associated with
sharp blade hazards:

− Keep hands and fingers away from
tape cutoff blades under orange blade
guards. The blades are extremely sharp.

WARNING

Sharp Blade

IMPORTANT! Tape cutting blade. Never remove
the safety device which covers the blade on the top
and bottom taping units. Blades are extremely sharp.
Any error may cause serious injuries (Figure 3-5).

Figure 3-5

WARNING
•

To reduce the risk associated with
fire and explosion hazards:
− Do not operate this equipment
in potentially flammable/explosive
environments.

WARNING
•

To reduce the risk associated with
muscle strain:

− Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
− Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.

Figure 3-6

CAUTION
•

To reduce the risk associated with
pinches hazards:
− Keep hands clear of the upper head
support assembly as boxes are
transported through the machine.
− Keep hands, hair, loose clothing, and
jewelry away from box compression rollers.
− Always feed boxes into the machine by
pushing only from the end of the box.
− Keep hands, hair, loose clothing, jewelry
away from moving belts and taping heads.

Figure 3-7

IMPORTANT! Side flap compression rollers. Never
keep hands on the box while it is driven by the belts
(Figure 3-7).
IMPORTANT! Drive belts. Never work on the
machine with loose hair or loose garments such as
scarfs, ties or sleeves. Although protected, the drive
belts may be dangerous (Figure 3-8).
700rks-NA

Figure 3-8
7

2010 January

3-SAFETY (continued)

3.4 Operator's Qualifications
-

WARNING

Machine Operator
Mechanical Maintenance Technician
Electrical Maintenance Technician
Manufacturer’s Technician/Specialist
(See Section 3.11)

• To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety
and operating instructions before operating
or servicing the case sealer.
− Allow only properly trained and
qualified personnel to operate and service
this equipment.

3.5 Number of Operators
The operations described below have been analyzed
by the manufacturer; the recommended number of
operators for each operation provides the best and
safest work performance.

3.9 Personal Safety Measures

Note: A smaller or greater number of operators
could be unsafe.

Safety glasses, safety gloves, safety helmet, safety
shoes, air filters, ear muffs - None is required except
when recommended by the user.

3.6 Instructions for a Safe Use of the Machine /
Definition of Operator's Qualifications

3.10 Predictable Actions which are Incorrect and
Not Allowed

Only persons who have the skills described in the
skill levels section should be allowed to work on the
machine. It is the responsibility of the user to appoint
the operators having the appropriate skill level and
the appropriate training for each category of job.

- Never try to stop/hold the box while being driven
by the belts.
- Never remove or disable the safety devices.
- Only authorized personnel should be allowed
to carry out the adjustments, repairs or maintenance which require operation with reduced
safety protections. During such operations,
access to the machine must be restricted.
When the work is finished, the safety protections must immediately be reactivated.

3.7 Residual Hazards
The case sealer 700rks incorporates various safety
protections which should never be removed or
disabled. It is essential that the operator and service
personnel be warned that hazards exist which cannot be eliminated.

- The cleaning and maintenance operations must be
performed after disconnecting the electric power.
- Do not modify the machine or any part of it.
- Clean the machine using only dry cloths or
light detergents. Do not use solvents, petrols, etc.

3.8 Recommendations and Measures to Prevent
Other Hazards which Cannot be Eliminated

- Install the machine following the suggested layouts
and drawings.

- The operator must stay on the working position
shown in the Operation Section. He must never
touch the running driving belts or put his hands
inside any cavity.
- The operator must pay attention to the blades
during the tape replacement.

700rks-NA

2010 January

3-SAFETY (continued)
Skill 2a: Electrical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• Carry out machine maintenance operations / repairs / adjustments / repair electrical components
He is allowed to work on live electrical panels,
connector blocks, control equipment, etc.

3.11 Operator's Skill Levels Required to Perform
the Main Operations on the Machine
The Table shows the minimum operator's skill for
each machine operation.
Important: The factory manager must ensure that
the operator has been properly trained on all the
machine functions before starting work.
Skill 1: Machine Operator
This operator is trained to use the machine with the
machine controls, to feed cases into the machine,
make adjustments for different case sizes, to change
the tape and to start, stop and restart production.

Skill 3: Specialist from the Manufacturer
Skilled operator sent by the manufacturer or its
agent to perform complex repairs or modifications
(on agreement with the customer).

Skill 2: Mechanical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• Carry out machine maintenance operations/repairs
He is not allowed to work on live electrical components

WARNING
•

To reduce the risk associated with
mechanical and electrical hazards:

− Allow only properly trained and qualified
personnel to operate and service this machine

Operator's Skill Levels Required to Perform the Main Operations on Machine

Operation

Machine installation and setup

Adjusting box size

Tape replacement

Machine Status

Running with safety
protections disabled
Stopped by pressing the
EMERGENCY STOP
button
Stopped by pressing the
EMERGENCY STOP
button

Required
Operator
Skill

Number of
Operators

2 and 2a

Blade replacement

Electric power
disconnected

Drive belt replacement

Electric power
disconnected

Ordinary maintenance

Electric power
disconnected

Extraordinary mechanical
maintenance

Running with safety
protections disabled

Extraordinary electrical
maintenance

Running with safety
protections disabled

700rks-NA

2010 January

3-SAFETY (continued)
3.12 Component Locations
Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer.
Also refer to Section 7 for controls, valves, and switch locations and Manual 2 for taping head components.

Column Guards

Upper Drive
Belt Covers and Belts
Upper
Taping
Head

Emergency Stop Switch
Upper Drive
Assembly Switch

Upper Drive
Assembly
Release Knob

Lower Taping Head
Box Drive Belts

Centering Guide
Air Pressure
Regulator

Box Side Guides
Centering Switch

Pneumatic
Controls
Electrical
Control Box

Infeed End

w/Circuit Breaker
and Contactor
Electrical
On/Off Switch
Box Centering Guides

Figure 3-9—700rks Case Sealer Components (Left Front View)

700rks-NA

2010 January

Important Safeguards (continued)

78-8113-6769-3

78-8070-1421-8 (2)

78-8062-4266-1

78-8068-3859-1

78-8070-1329-3

78-8111-1496-2

78-8113-6750-3

Figure 1-1 – Replacement Labels/3M Part Numbers

700rks

2010 January

Important Safeguards (continued)

78-8095-1141-9
78-8070-1328-5

78-8070-1319-4

78-8098-8908-8

Box Centering Switch
78-8070-1360-8

78-8070-1336-8 (2)

Figure 1-2 – Replacement Labels/3M Part Numbers

700rks

2010 January

Important Safeguards (continued)

78-8113-6768-5

78-8113-6717-2
78-8070-1332-7

78-8052-6680-2 (4)
Leg Height Adjustment Label
(Not shown)

78-8070-1333-5

78-8070-1339-2 (2)
3M Logo (Each side of upper
assembly - Not shown)

78-8070-1317-8

Figure 1-3 – Replacement Labels/3M Part Numbers
700rks

2010 January

4-SPECIFICATIONS
1. Power Requirements
Electrical: 115 VAC, 60 Hz, 6.4 A (675 watts)
Pneumatic: 85 PSIG [6 bar pressure], 2.5 SCFM
[70 liter/minute @ 2PC, 1.01 bar] maximum at maximum random cycle rate.
A pressure regulator/filter is included
The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.
Contact your 3M Representative for power requirements not listed above.
2. Operating Rate
Box drive belt speed is approximately 0.5 m/s [100 feet per minute].

45
40
35
30
25
20
15
10
5
0
0

IMPORTANT
SAFEGUARD
3. Operating
Conditions
Use in dry, relatively clean environments at 4.4o C to 48.9o C [40o F to 120o F] with clean, dry boxes.
Note: Machine should not be washed or subjected to conditions causing moisture condensation on
components.

WARNING
•

To reduce the risk associated with fire
and explosion hazards:

− Do not operate this equipment in potentially flammable or explosive environments.
4. Tape
Scotch® pressure-sensitive film box sealing tapes.
5. Tape Width
50mm [2 inches] minimum to 72mm [3 inches] maximum
14

4-SPECIFICATIONS (continued)
Specifications
6. Tape Roll Diameter
Up to 405 mm [16 inch] maximum on a 76.2mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)
7. Tape Application Leg Length – Standard
70mm ± 6 mm [2.75 inch ±. 25 inch ]
Tape Application Leg Length – Optional
50mm ± 6mm [2 inch ±. 25 inch]
(See "Removing Taping Heads Procedure – Changing the Tape Leg Length")
8. Box Board
Style – regular slotted containers – RSC
125 to 275 P.S.I. bursting test, single wall or double wall B or C flute.
23-44 lbs. per inch of width Edge Crush Test (ECT)
9. Box Weight and Size Capacities
A. Box Weight, filled: 5 lbs.–65 lbs. [2.3 kg–29.5 kg]. Contents must support flaps.
B.

Box Size:

Minimum

Maximum

Length:
Width:
Height:

150mm [6.0 inch]
175mm [7.0 inch]*
120mm [4.75 inch]**

Unlimited
645mm [25.5 inch]
645mm [25.5 inch]

*Boxes narrower than 200mm [8 inches] may require more frequent belt replacement because of limited
contact area.
** Minimum/maximum box height dimensions are with machine at factory setting. To accommodate
smaller or larger boxes, machine upper taping head frame and/or outer column assemblies can be repositioned as described in the "Special Set-Up Procedure" section of this manual. Refer to chart below
for box height range desired and then to illustration indicated for machine adjustments necessary.

Minimum/Maximum Box Height Combinations
Minimum*
mm [Inches]

Maximum
mm [Inches]

Refer to
Illustration

Minimum
mm [Inches]

Maximum
mm [Inches]

Refer to
Illustration

120 [4-3/4]

645 [25-1/2]

280 [11-1/8]

810 [31-7/8]

175 [6-7/8]

700 [27-5/8]

275 [10-7/8]

805 [31-5/8]

230 [9]

755 [29-3/4]

385 [15-1/8]

910 [35-7/8]

Note: Shaded area on chart indicates machine setting as shipped from factory.
700rks-NA

2010 January

Specifications (continued)

Minimum/Maximum Box Height Combinations
(To re-locate upper frame or outer columns, see "Special Set-Up Procedure".)

Case Height Range Illustration
Upper Frame
Low Position
Minimum / Maximum
105mm
630mm
[4.125in] [24.8125in]
Operating
Range

Upper Frame
High Position
Minimum / Maximum
144mm
722mm
[5.6875in] [28.4375in]
Operating
Range

Box

Outer Column
Position 1

Upper Frame
High Position

Box

Outer Column
Position 1

Box

Outer Column
Position 2

Minimum / Maximum
327mm
905mm
[13.25in]
[36in]
Operating
Range

Box

Outer Column
Position 2

Box

Upper Frame
High Position

Minimum / Maximum
244mm
822mm
[9.625in] [32.375in]
Operating
Range

Operating
Range
Box

Upper Frame
Low Position

Minimum / Maximum
235mm
813mm
[9.25in]
[32.00in]
Operating
Range

Box

Upper Frame
Low Position
Minimum / Maximum
152mm
730mm
[6.00in]
[28.75in]

Box

Outer Column
Position 3

Note: Length of boxes in illustrations above are not to scale.

Special modifications may be available for carton sizes not listed on previous page.
Contact your 3M Representative for information.
Note: The case sealer can accommodate most boxes within the size range listed above. However, if
the box length (in direction of seal) to box height ratio is .6 or less, then several boxes should be
test run to assure proper machine performance.
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:
BOX LENGTH IN DIRECTION OF SEAL
=
BOX HEIGHT

SHOULD BE GREATER THAN .6

Any box ratio approaching this limitation should be test run to assure performance.

700rks-NA

2010 January

4-SPECIFICATIONS (continued)

10. Machine Dimensions:
W

Minimum
mm
[Inches]

927
[36.5]

1180
[40 .5]

1575
[62]

460
[18]

Maximum
mm
[Inches]

2185***
[86]

B
610***
[24]
890
[35]

C**

120
[4.75]

772
[30.38]

1640
[64.5]

Weight - 225 kg [500 pounds] crated (approximate)
200 kg [430 pounds] uncrated (approximate)
11

Machine Noise Level:
78dB with tape roll inserted.

12.

Set-Up Recommendations:
• Machine must be level.
• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.
• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

700rks-NA

2010 January
17

THIS PAGE IS BLANK

5-SHIPMENT-HANDLING-STORAGE, TRANSPORT
5.1 Shipment and Handling of Packed Machine
L

- The machine is fixed on the pallet with four (4) bolts
and can be lifted by using a fork truck.
- The package is suitable to travel by land and by air.
- Optional sea freight package is available.

Packaging Overall Dimensions
(Figure 5-1)
Figure 5-1

See Specifications.
During the shipment it is possible to stack a
maximum of 2 machines (Figure 5-2).

5.2 Packaging for Overseas Shipment
(Optional - Figure 5-3)
The machines shipped by sea freight are covered by
an aluminum/polyester/polythene bag which
contains dehydrating salts.

Figure 5-2

5.3 Handling and Transportation of Uncrated
Machine
The uncrated machine should not be moved except for
short distances and indoors ONLY. Without the supporting pallet, the machine is exposed to damage and
may cause injuries. To move the machine use belts or
ropes, paying attention to place them in the points indicated using care to not interfere with the lower taping
head (Figure 5-4).

Figure 5-3

5.4 Storage of the Packed or Unpacked Machine
If the machine is not used for a long period,
please take the following precautions:
-

Store the machine in a dry and clean place.
If the machine is unpacked it is necessary to
protect it from dust.
Do not stack anything over the machine.
It is possible to stack a maximum of 2 machines
(if they are in their original packing).

Figure 5-4

700rks-NA

2010 January

6-UNPACKING

6.1 Uncrating

Removal of Pallet

The envelope attached to the shipping box contains
the uncrating instructions of the machine (Figure 6-1).

Loosen and remove nuts and brackets using the
open end spanner supplied in the tool box (Figure 6-4).

Figure 6-4
Figure 6-1

A cardboard box is located under the machine body.
Retrieve the instruction manual for additional procedures of the set up. The box also contains parts removed for shipping, spare parts and tools (Figure 6-5).

Cut straps. Cut out staple positions along the bottom
of the shipping box (or remove staples with an
appropriate tool) Figure 6-2).

Figure 6-2

Figure 6-5

After cutting out or removing the staples, lift the
shipping box in order to clear the machine
(two persons required).

6.2 Disposal of Packaging Materials
The 700rks-NA package is composed of:
-

Figure 6-3

For the disposal of the above materials, please follow
the environmental directives or the law in your country.

Transport the machine with a fork-lift truck to the operating position. Lift the pallet at the point indicated in
Figure 6-3 (weight of machine + pallet = 225 kg).

700rks-NA

Wooden pallet
Cardboard shipping box
Wooden supports
Metal fixing brackets
PU foam protection
PP plastic straps
Dehydrating salts in bag
Special bag of laminated polyester/aluminium/
Polyethylene (sea freight package only)
Polyethylene protective material

2010 January

7-INSTALLATION
7.1 Operating Conditions

WARNING

The machine should operate in a dry and relatively
clean environment (See Specifications).

•

7.2 Space Requirements for Machine Operation
and Maintenance Work

−

Minimum distance from wall (Figure 7-1):

−

A = 1000mm.
B = 700mm.
Minimum height = 2700mm.

To reduce the risk associated with
muscle strain:
Use the appropriate rigging and material
handling equipment when lifting or
repositioning this equipment.
Use proper body mechanics when
removing or installing taping heads that are
moderately heavy or may be considered
awkward to lift.

7.4 Machine Positioning / Bed Height
1 - Lift the machine with belts or ropes paying attention to place the belts in the points (Figure 7-2).
To set the machine bed height, do the following:
Adjust machine bed height. The case sealer is equipped
with four (4) adjustable legs that are located at the
corners of the machine frame. The legs can be adjusted
to obtain different machine bed heights from 610mm [24
inch] minimum to 890mm [35 inch] maximum.
Note – Minimum machine bed height can be
reduced to 570mm [22.5 inch] by moving
outer columns up one set of mounting
holes. However, this change also
increases minimum box height of 120 mm
[4.8 inch] to 170mm [6.8 inch].

Figure 7-1
7.3 Tool Kit Supplied with the Machine

Refer to Figure 7-3 and set the machine bed height
as follows:

A tool kit containing some tools are supplied
with the machine. These tools should be
adequate to set-up the machine, however,
other tools supplied by the customer will be
required for machine maintenance.

2. Loosen, but do not remove, two (2) M8 x 1.25
socket head screws in one leg (use M6 hex
wrench). Adjust the leg length for the desired
machine bed height. Retighten the two screws to
secure the leg. Adjust all four (4) legs equally.

M8 x 1.25mm
Socket Head
Screws
Adjustable
Legs

Figure 7-2
700rks-NA

Figure 7-3
21

2010 January

7-INSTALLATION (continued)
7.5 Removal of Plastic Ties
Cut the plastic which attaches the top head to the
frame and remove the polystyrene blocks (Figure 7-4).
Cut the plastic strap which attaches the strip and the
EMERGENCY STOP cable to the frame (Figure 7-5).

Figure 7-4

Figure 7-6

7.6 Assembly Completion / Machine Set-up
Note – A tool kit consisting of metric open end
and hex socket wrenches is provided with
the machine. These tools should be
adequate to set-up the machine, however,
other tools supplied by the customer will be
required for machine maintenance (see
the Technical Documentation/Spare PartsOrder Section).

Figure 7-5

Cut the plastic ties holding the lower taping head in
position (Figure 7-6).

700rks-NA

2010 January

7-INSTALLATION (continued)

Machine Set-Up
The following instructions are presented in the
order recommended for setting up and installing the
case sealer, as well as for learning the operating
functions and adjustments. Following them step by
step will result in your thorough understanding of
the machine and an installation in your production
line that best utilizes the many features built into
the case sealer. Refer to Figure 7-13 and 7-14 to
identify the various components of the case sealer.

Note – A precision regulator is used to balance the
top drive assembly. Due to the self relieving
feature of this regulator a small amount of air
will continually vent to the atmosphere. This
is normal and amounts to approximately
3 litre/min. [0.1 SCFM].
4. Pneumatic connection.

1. Install the upper tape drum bracket on the top
crossbar as shown in Figure 7-7A.
2. The column guards, shown in Figure 7-7 have
been installed upside down for shipping. Remove
and retain the screws and washers holding the
guards on the columns for re-installation after
the Bumper Supports have been mounted (see
Column Bumper Installation in the Installation and
Set-Up Section and Special Set-Up Procedures
Section / Figure 7-7). After the Bumpers have
been installed, the Column Guards must be
repositioned (rotated 180° and re-installed Figure 7-7) for safe operation of the machine.
Replace existing screws and washers to secure
the guards in place.

Read and remove safety tag from pneumatic
"On/Off" valve.

Connect the main air supply line to the inlet
side of the on/off valve using the barbed
fitting and hose clamp provided
(See Figure 7-7B).

The customer supplied air hose (8mm [5/16 inch]
ID) must be clamped tightly to the barbed fitting.
If another type of connector is desired, the
barbed fitting can be removed and replaced with
the desired 1/4-18 NPT threaded connector.
Always turn the air valve "Off" when the air
supply line is being connected or disconnected.
5. Turn the air supply on be turning the air on/off
valve to SUP (On).

3. Cut cable ties securing upper assembly to
machine bed on each side.

6. Raise and latch upper drive assembly in full "Up"
position.

Note – The air valve has provisions for lock out/
tag out according to plant regulations.

WARNING
• To reduce the risk associated with
mechanical and electrical hazards:

Note – Read "Operation – Mechanical Latch"
before raising and latching upper drive
assembly.

− Allow only properly trained and qualified
personnel to operate and/or service this
equipment

WARNING

Important – Use care when working with
compressed air.

•

The case sealer requires a 5 bar gauge pressure
110 litre/min [70 PSIG], @21°C, 1.01 bar [3.75
SCFM] compressed air supply. As shown in Figure
7-14, an on/off valve, pressure regulator, and filter
are provided to service the air supply.

700rks

To reduce the risk associated with
impact hazards:
− Always use appropriate supporting
means when working under the upper
drive assembly

2010 January

7-INSTALLATION AND SET-UP (continued)
Column Guards

A
Buffing
Roller

Cable
Tie

Note:
Column Guards
are removed
before
Installing the
Bumper Supports
(see Figure 2-6
and Figure 6-1).

Column Guards
are then reinstalled
(as shown in a rotated 180° position)
Figure 7-7 – 700rks Frame Set-Up
7. Hold taping head BUFFING ROLLER and cut
and remove cable tie that holds applying/buffing
arms retracted (Applying/buffing rollers are held
retracted for shipment - See Figure 7-6). Allow
buffing/applying arms to extend slowly.

WARNING
•

Also cut and remove cable tie at rear of lower
taping head.

To reduce the risk associated with sharp
blade hazards:
−

Keep hands and fingers away from tape
cutoff blades under orange blade
guards. The blades are extremely sharp

WARNING
•

−

To reduce the risk associated with sharp
blade hazards:
Keep hands and fingers away from tape
cutoff blades under orange blade
guards. The blades are extremely sharp

Ensure that the tape drum bracket assembly,
located on the lower taping head, is mounted
straight down, as shown in Figure 7-8A. The
tape drum bracket assembly can be pivoted to
provide tape roll clearance in certain cases.

Check for free action of both upper and lower
taping heads. Push buffing roller into head to
check for free, smooth action of taping heads.
700rks

2010 January

7-INSTALLATION AND SET-UP (continued)

7.7 Infeed Conveyor Assembly
1. Remove the conveyor and the package of parts
from the carton.
2. Verify that the package contains two right angled
cover plates, twelve (12) M8 x 15 hex head
screws, and eight (8) M8 flat washers.
3. To assemble the infeed conveyor, refer to
Figure 7-9 and locate four bolt holes on
the infeed end of the case sealer frame.
4. Insert a M8 x 15 screw in each hole so that only
a few threads take hold. Do not use washers
with these screws.
5. Attach the infeed conveyor over the screws
using the inverted keyholes in the end of the
conveyor. Tighten all four (4) screws with a
13mm wrench.
6. Refer to Figure 7-10. Set the cover plates over
the joint between the conveyor and the frame on
each side and secure them with four (4)
M8 x 15 screws and M8 washers.

Figure 7-9 – Infeed Conveyor

7.8 Centering Guides
1. Remove the two centering guides and four (4)
M6 x 20 socket head screws from the package.
2. Using a 5mm hex key wrench, attach the
centering guides to the rails with four (4)
M6 x 20 screws (two [2] in each guide) as
shown in Figure 7-11.
7.9 Outboard Tape Roll Mounting
(Lower Taping Head)
Remove the tape drum bracket assembly, spacer
and fasteners from the lower taping head. Install and
secure on the infeed end of the lower frame
(as shown in Figure 7-8).
Figure 7-10 – Cover Plates

7.10 Tape Leg Length
Taping heads are pre-set to apply 70mm [2.75
inch] long tape legs. To change tape leg length to
50mm [2.0 inch], see "Special Set-Up Procedure –
Changing the Tape Leg Length."
Figure 7-8
Lower
Taping
Head
Mounting

B
700rks

Figure 7-11 – Centering Guides
25

2010 January

7-INSTALLATION AND SET-UP (continued)

7.12 Box Size Capacity of Case Sealer

WARNING
•

•

At its factory setting, the case sealer handles a
variety of box sizes. If larger capacity is
needed, the machine can be adjusted to accommodate larger boxes.

To reduce the risk associated with
impact hazards:
− Always use appropriate supporting
means when working under the upper
drive assembly

Refer to Specifications Section and also
Figure 15266.

To reduce the risk associated with
mechanical and electrical hazards:
− Allow only properly trained and
qualified personnel to operate and/or
service this equipment

7.13 Electrical Connections and Controls
The electrical control box and "On/Off" switch
are located on the lower left side of the machine
frame. See Figure 7-13. If desired, for operator
convenience, the "On/Off" switch can be relocated
to the right side of the machine frame. A standard
three conductor power cord with plug is provided
at the back of the electrical control box for 115 Volt,
60 Hz., 3.8 Amp electrical service. The receptacle
providing this service shall be properly grounded.
Before the power cord is plugged into 115 Volt, 60
Hz outlet make sure that all packaging materials and
tools are removed from the machine.
Do not plug electrical cord into outlet until ready
to run machine.

7.11 Bumper Supports (Upper Drive Assembly)
With the Safety Guard removed (Figure 7-12):
Also See Special Set-Up Procedure Column Bumper Installation
•
•
•
•
•

Raise and lock the upper drive assembly in the
raised position. See "Operation – Mechanical
Latch."
Turn off air supply and electric power.
Remove the Column Bumper and set screw
parts package from the carton.
Using set screws provided, install Column
Bumper (the recommended position is
shown below).
Re-install Safety Guard.

* NOTE - IMPORTANT: - Some bumper positions may:
1) Allow upper and lower taping heads to come into
contact with each other.
2) Create added stress to the bumper.
3) Cause a malfunction of the machine.
These events can potentially cause damage to the machine.
For more information on bumper settings, contact
your 3M service representative.

Use of an extension cord is not recommended.
However, if one is needed for temporary use, it
must have a wire size of 1.5mm diameter [AWG16],
have a maximum length of 30.5 m [100 ft], and
must be properly grounded.

WARNING
• To reduce the risk associated with
hazardous voltage:
− Position electrical cord away from foot
and/or vehicle traffic
Note - Machines outside the U.S. may be equipped
with 220/240 Volt, 50 Hz systems, or
other electrical requirements compatible with
local practice.

(Shown is
after Safety
Guard is
Removed)

7.14 Initial Start-Up of Case Sealer
After completing the "Installation and Set-Up"
procedure, continue through "Operation" for tape
loading and start-up to be sure case sealer is
properly adjusted to run boxes

Figure 7-12
700rks

2010 January

7-INSTALLATION AND SET-UP (continued)
7.15 Controls, Valves, and Switch Locations
Refer to Figure 7-13 below to acquaint yourself with the various components and controls of the case sealer. Also
see component locations in Section 3 and Section II for taping head components.
Note:
Function of these
Controls are Explained
Below.

Indicator,

10 Air Pressure
Emergency

3 Stop Switch
Raising Switch,

4 Upper Drive Assembly
Mechanical Latch,
Upper Drive Assembly

Main Air Pressure
Gauge

Main Air On/Off Valve/
Pressure Regulator/Filter

Air Pressure Regulator,
Top Drive Assembly Force

Centering Switch

5 Box Centering Guides

Electrical On/Off Switch

Figure 7-13

Figure 7-14 – Controls, Valves and Switches

Always turn the air "Off" when machine is not in use,
when servicing the machine, or when connecting or
disconnecting air supply line.

1. Electrical "On/Off" Switch
The box drive belts are turned on and off ("Off"
button is red) with the electrical switch on the
side of the machine frame.
Note – The case sealer has a circuit breaker located
in the electrical enclosure on the lower left side
of the machine frame. If circuit becomes overloaded and circuit breaker trips, unplug the
machine electrical cord and determine cause
of overload. After two minutes, remove the
electrical control box cover and reset the circuit
breaker by pressing the "Reset" button and
then the "Start" button on the circuit breaker.
Replace the control box cover, plug machine
electrical cord into outlet and restart machine
by pressing green "On" button.
2. Main Air "On/Off" Valve/Pressure Regulator/
Filter – Figure 7-14
This set of pneumatic components controls,
regulates and filters plant air supply to the two
separate control circuits of the case sealer.
"On/Off" Valve – "On" turn to "SUP" – "Off"
turn to "EXH". Note – Turning air supply "Off"
automatically bleeds air pressure from the case
sealer air circuits.
700rks

Air Pressure Regulator,
Centering Guide Force

Note – The air valve has provisions for lockout/tagout
according to plant regulations.
Up to
Adjust

Figure 7-14

Down
to Lock
Air On/Off
Valve

Regulator

Filter
27

Air Supply
Connector
2010 January

7-INSTALLATION AND SET-UP (Continued)
Pressure Regulator regulates main air
pressure to the machine to adjust pressure, pull
knob up and turn – push down to lock setting.
Filter removes dirt and moisture from plant
air before it enters the case sealer pneumatic
circuits. If water collects in bottom of bowl, lift
up on the valve on the bottom of bowl to drain.

3. Emergency Stop Switch
The machine electrical supply can be turned
off by pressing the latching emergency stop
switch. To restart machine, rotate emergency
stop switch (releases switch latch) and then
restart machine by pressing green (On) button
on side of machine frame.
4. Raising Switch, Upper Drive Assembly
This switch, when touched by the leading edge
of a box , pneumatically raises the upper frame
to allow insertion of the box under the drive
belts. As the box moves under the switch,
releasing it, the upper drive assembly descends
on the box and the drive belts convey the box
through the machine. When switch is actuated
by hand, the upper drive assembly rises to its
maximum height. Released, the upper drive
assembly descends to its rest position.

Figure 7-15– Air Regulator, Centering Guides

5. Centering Switch, Box Centering Guide
This pneumatic switch controls the box
centering guides. When switch is activated by
a box entering the case sealer, the centering
guides close (centering the box), and released
(after box passes over switch), the guides
open.
6. Air Pressure Regulator, Centering Guide
Force Adjustment – Figure 7-15
This regulator is used to adjust centering
guides according to weight of boxes. Pressure
should be adequate to center boxes, but
low enough to allow easy pushing of boxes
under taping head. The regulator setting can
be locked by tightening the phillips screw as
shown.

Figure 7-16 – Air Regulator/Gauge, Top Drive
Assembly

7. Air Pressure Regulator/Gauge, Top Drive Assembly Force Adjustment – Figure 7-16
Set nominally to control "down" movement of top drive assembly and the pressure exerted against the box.
The regulator setting is changed as necessary for the boxes being sealed to provide adequate drive belt
pressure against the box to positively convey the boxes through the machine. If the boxes stop or hesitate
while being conveyed, decrease the regulator pressure which will increase the drive belt force on the box
for more friction between the box and drive belts. Adjust setting as necessary to get continuous movement
of boxes through machine.
700rks

2010 January

7-INSTALLATION AND SET-UP (continued)
For boxes which are fully packed with products
that support the top flaps, the adjustment of
this regulator is not critical since the boxes can
support the pressure of the upper frame (drive
belts) at a wide range of regulator settings.
However, if under-filled or fragile boxes are
sealed, this regulator can be used to set the
upper frame pressure to a minimum that is
still adequate to positively convey the box and
to prevent damage of boxes, The regulator
setting can be locked by securing the lock nut
on the regulator shaft as shown in Figure 7-16.
Note – A precision regulator is used to balance the
top drive assembly. Due to the self relieving feature
of this regulator a small amount of air will continually
vent to the atmosphere. This is normal and amounts
to approximately 3 liter/min [0.1 SCFM ].

B
A

8. Main Air Pressure Gauge
Indicates main air regulator pressure setting. Air
regulator should be adjusted so gauge reads 5 bar
gauge pressure [70 PSIG].
9. Mechanical Latch, Upper Drive Assembly –
Figure 7-17
The mechanical latch is provided to hold the upper
drive assembly at the fully raised position for tape
threading and maintenance.
To raise and latch the upper drive assembly:
1. Push and hold the upper frame raising
switch "A".
2. Push and hold latching knob "B".
3. Release switch "A".
4. Release knob "B".
5. Shut off air supply.
To release and lower the upper drive assembly:
1. Turn on air supply.
2. Push and release switch "A".
10. Indicator, Air Pressure
An "Optical Warning Indicator" for the compressed
air circuit of the machine is located on the upper
drive assembly just behind the red "Stop" button.
When indicator is "Red", air circuit is on.

Figure 7-17 –
Mechanical Latch
7.16 Tape Loading/Threading - See Manual 2.
Note – If lower tape drum is mounted in alternate lower
outboard position, remove taping head from machine
bed by pulling straight up, insert threading needle in
taping head and replace taping head. Install tape roll
on drum (adhesive on tape leg up), thread tape under
knurled roller on outboard mount, then attach tape to
threading needle and pull tape through taping head
with threading needle.
7.17 Theory of Operation
The air supply powers movement of the centering
guides and upper drive assembly to automatically adjust
the case sealer to the box size being sealed as follows:
1. A box centering switch in the center of the infeed
roller conveyor actuates movement of the centering
guides. When the operator pushes a box onto the
infeed conveyor, as shown in Figure 7-18, the
lever is depressed causing the air cylinder powered
centering guides to move inward, thereby centering
the box.
2. Once the box is centered by the guides, the operator
pushes the box against the raising switch on the
upper drive assembly, as shown in Figure 7-19,
causing the upper taping head to be raised by two
air cylinders. The upper taping head will continue to
rise above the box height so the operator can insert
the box underneath the upper drive belts.

Important – Before turning drive belts on, be sure
no tools or other objects are on the conveyor bed.

CAUTION
•

•

To reduce the risk associated with
pinch and entanglement hazards:
− Always feed boxes into the machine by
pushing only from the end of the box
− Keep hands clear of the upper head
support assembly as boxes are
transported through the machine
To reduce the risk associated with
pinch and impact hazards:
− Keep away from the pneumatically
controlled upper drive assembly and
box centering guides when air and
electric supplies are on

700rks

CAUTION
•

To reduce the risk associated with
pinch and entanglement hazards:
− Keep hands, hair, loose clothing, and
jewelry away from moving belts and
taping heads

2010 January

7-INSTALLATION AND SET-UP (continued)

3. Once the box is pushed under the upper taping
head, the upper drive assembly raising switch
is released causing the upper drive assembly to
descend onto the box top, as shown in
Figure 7-20, allowing the drive belts to convey the
box through the upper and lower taping heads for
application of the tape seals.
4. As the box is conveyed through the machine,
the box centering switch is released causing the
centering guides to return to their full open position,
ready for insertion of the next box.
5. Once the box is conveyed from under the upper
taping head, the upper drive assembly descends to
its rest position, ready for insertion of the next box.

Box Centering Switch

At this point it is recommended that the centering
guides and upper drive assembly switches be
manually actuated to understand the functions
described above. Depressing the box centering
switch causes the guides to close, releasing the
switch causes the guides to open. Depressing the
upper drive assembly raising switch causes the
upper drive assembly to rise, releasing the switch
causes the drive assembly to descend.

Figure 7-18 – Box Centering Switch
Raising Switch

7.18 Box Sealing
1. Turn main air valve to "SUP" (On).
2. Press green electrical push button on side of
machine frame to start drive belts.
3. Feed boxes to machine allowing previous box to
exit machine BEFORE feeding next box.

Figure 7-19 – Drive Assembly Raising Switch

4. Turn air and electrical supplies "Off" when machine is not in use.
5. Reload and thread tape as necessary.
6. Be sure machine is cleaned and lubricated according to recommendations in "Maintenance"
section of this manual.
Notes –
1. Machine or taping head adjustments are
described in "Adjustments" Section for
machine or Manual 2 for taping heads.
2. Box drive motors are designed to run at a
moderate temperature of 40°C [104°F].
In some cases, they may feel hot to the
touch.
700rks

Figure 7-20 – Drive Belts

2010 January

7-INSTALLATION AND SET-UP (continued)
7.19 Completion of Taping Heads

One Way
Tension
Roller

See Manual 2 for Complete Instructions:
1. Place the Upper Taping Head in a convenient
working position
2. Use Figure 7-21 and tape threading label.
Position the tape supply roll so the adhesive
side of tape is facing the front of the taping head
as it is pulled from the supply roll.
3. Attach the threading needle to the end of the
roll. Guide the threading needle around the wrap
roller (Position 1) then back around the oneway tension roller (Position 2).
4. Continue pulling the threading needle down and
guide it between the two (2) rollers on the apply
arm (Position 3).
5. Pull the threading needle down until the tape
travels between the apply plate and the ears of
the apply arm (Position 4) until it extends past
the applying roller. When properly threaded the
adhesive side of the tape should be facing the
knurled rollers at position 2 and also position 3.
6. Cut away any excess tape and repeat steps for
Lower Taping Head.

#2
Tension
Wrap
Roller

Knurled
Roller
Wrap
Roller

Applying
Roller
Figure 7-21

Threading
Needle

Important – Do not cut against the apply roller roller damage could occur.
Figure 7-22

7.20 Outboard Tape Roll Holder
If you intend to use the outboard tape roll holder,
proceed as follows:

7.22 Machine Connection to the Mains
For technical specifications: See Section 4 Specifications

1 - Remove the lower taping head from the machine.
2 - Remove the tape drum bracket assembly, stud
spacer, and fasteners from the lower taping head.
3 - Install alternative wrap roller and bracket on the
head in place of tape bracket. Replace lower
head into machine.
4 - Install and secure tape drum bracket assembly
on the entry end of the lower frame (as shown in
Figure 7-22.

- Push the LATCHING EMERGENCY STOP
BUTTON.
- The main switch is normally turned OFF.
Connect the power cord supplied with the machine
to a wall socket using a plug which complies with the
safety regulations of your country.
7.23 Inspection of Phases
(For Three-Main Phases Only)

7.21 Preliminary Electric Inspection

Procedure to be followed in order to correctly connect the position of the phases:

Before connecting the machine to the mains please
carry out the following operations:
7.21.1 Make sure that the socket is provided with an
earth protection circuit and that both the mains
voltage and the frequency match the specifications on the name plate.
7.21.2 Check that the connection of the machine
to the mains meets the safety regulations in
your country.
7.21.3 The machine is fitted with a main switch
and a circuit breaker. The user should check
that the electrical settings of the machine are
compatible with all the components of the
mains system.
700rks-NA

- Release the latching emergency stop button by
turning it clockwise (Figure 8-1).
- Turn Main Switch to ON Position (Figure 8-2).
- Check the rotation direction of the drive belts
(Figure 8-3).
- If the drive belts rotate in the wrong direction,
correct the rotation direction of the drive belts
by reversing 2 phases on the plug.
Note - Machines outside the U.S. may be
equipped with 220/380 Volt, 50Hz
systems, or other electrical
requirements compatible with local practice.
31

2010 January

8-THEORY OF OPERATION

8.1 Description of the Working Cycle
After having closed the top flaps of the carton, the
operator pushes it under the top infeed end in order
to avoid the opening of the top flaps. Further pushing causes the two top and bottom belts to drive the
box through the taping heads which automatically
seal the top and bottom seams. The carton is then
expelled on the exit conveyor.

Figure 8-1

8.2 Definition of Running Mode
The case sealer 700rks-NA has only one (automatic)
operating mode with:
- The EMERGENCY STOP BUTTON unlocked
(Figure 8-1)
- The main start switch “ON”
(Figure 8-2)
Figure 8-2

8.3.1 Normal Stop Procedure
When the main switch is turned OFF, the machine
stops immediately at any point of the working cycle.
The same thing happens in case of electrical failure or when the machine is disconnected from the
mains.

E-Stop Location

Belt
Direction

8.3.2 Emergency Stop
The LATCHING EMERGENCY STOP BUTTON is
located on the top center of the machine
(Figure 8-3).

Figure 8-3

700rks-NA

2010 January

9-CONTROLS (continued)

9.1 Electrical/Drive Belt On/Off Switch

Figure 9-1

9.2 Latching Emergency Stop Button

Figure 9-2

Up to
Adjust

Figure 9-3

Down
to Lock
Air On/Off
Valve

9.3 Main Air On-Off Valve-Regulator-Filter

Regulator

Filter
700rks-NA

Air Supply
Connector
2010 January

9-CONTROLS (continued)

Pneumatic Valve Drive
Assembly Raising Switch

9.4 Upper Drive Raising Switch

Figure 9-4

9.5 Air Pressure Regulator / Top Drive
Force Adjustment

Figure 9-5

Locking Nut

Upper Drive
Actuator Switch

9.6 Upper Drive Assembly Actuator Switch

Figure 9-6
700rks-NA

2010 January

9-CONTROLS (continued)

9.7 Box Conveying / Tape Seal Application

Figure 9-7

700rks-NA

2010 January

10-SAFETY DEVICES OF THE MACHINE

10.1 Blade Guards
10.3 Electric System

Both the top and bottom taping units have a blade
guard. (See Manual 2: AccuGlide™ 3 Taping
Heads - 3 Inch).

The electric system is protected by a ground wire
whose continuity has been tested during the final
inspection. The system is also subject to insulation
and dielectric strength tests.

WARNING
• To reduce the risk associated with sharp
blade hazards:

WARNING

− Keep hands and fingers away from tape

•

cutoff blades under orange blade guards.
The blades are extremely sharp.

To reduce the risk associated with
mechanical and electrical hazards:

− Allow only properly trained and qualified
10.2 Emergency Stop Button

personnel to operate and service this
equipment.

The box drive belts are turned on and off with the
electrical switch on the side of the machine frame.

Note: The case sealer has a circuit breaker
located in the electrical enclosure on the machine
frame. If circuit becomes overloaded and circuit
breaker trips, unplug the machine electrical
cord and determine cause of overload. After two
minutes, reset the circuit breaker. Plug machine
electrical cord into outlet and restart machine by
pushing the On/Off switch to the On (O) position.

The machine electrical supply can be turned off
by pressing the latching emergency stop switch.
To restart machine, rotate the emergency stop
switch clockwise to release the switch latch.
Restart machine by turning the On/Off switch to
the Off (O) position and then to the On (I) position
(Figure 10-1).

Important: The use of an extension cord is not
recommended. However, if one is needed for
temporary use, it must:
• Have a wire size of 1.5mm diameter [AWG 16]
• Have a maximum length of 30.5m [100 ft]
• Be properly grounded.

WARNING
•

To reduce the risk associated with
hazardous voltage:

− Position electrical cord away from foot
and vehicle traffic.

Figure 10-1

700rks-NA

2010 January

11 - SET UP AND ADJUSTMENTS
11.1 Box Width Adjustment
Figure 11-2

Boxes are automatically centered by the Side
Guides (Figure 11-1). The Side Guides are triggered by the Centering Guide Switch which is located on the machine bed. Side Guides air pressure
adjustments can be made using the Centering Guide
Air Pressure Regulator (See Figure 9-8).

Upper Drive
Actuator Switch

11.2 Box Height Adjustment
Box Height is automatically determined when the
Upper Drive Assembly Actuator Switch is engaged
which is located on the front of the Upper Drive Assembly (See Figure 11-2). .The Upper Drive air pressure adjustments can be made using the Centering Guide Air Pressure Regulator (See Figure 9-8).

11.3 Adjustment of Top Flap Compression
Rollers (Not Applicable to this Machine)
11.4 Changing the Tape Leg Length
Taping heads are preset to apply 70mm [2.75 inches]
long tape legs. To change tape leg length to 50mm
[2.0 inches], refer to Instructions below and also to
Manual 2, "Removing Taping Heads Procedure Changing the Tape Leg Length".
With upper drive assembly in raised position:
1. Remove tape from upper taping head.
2. Pivot up the clamp that secures the upper taping
head.
3. Hold upper taping head applying and buffing
arms from under upper assembly, slide head
forward and down to remove. See Figure 11-3.
4. Lift the lower taping head, shown in Figure 11-4,
straight up to remove it from the case sealer
bed.
5. Refer to Section II, "Adjustments – Changing
Tape Leg Length," for taping head set-up.
6. Replace taping heads reverse of disassembly.
Turn on air supply and electric power, unlatch
upper drive assembly and allow it to return to its
rest position.

Figure 11-3 – Remove Upper Taping Head

Figure 11-1
700rks-NA

Figure 11-4 – Remove Lower Taping Head
37

2010 January

11 - SET UP AND ADJUSTMENTS (continued)
11.5 Run Boxes to Inspect Adjustment
(Figure 11-5)
Important: Before starting the machine, verify that
no tools or other objects are on the conveyor bed.
Turn electrical and air pressure switches to On. This
starts the drive belts and engages the pneumatic air
pressure system. Move box forward until it contacts
the Side Guides Centering Switch in the machine
bed which automatically center the box. Continue
moving the box forward until it contacts the Upper
Drive Assembly Actuator Switch. The Upper Drive
Height adjustment adjusts automatically as the box
is taken away by the drive belts. Always push at the
end of the box. If the box is not centered correctly
or the Upper Drive Assembly does not contact the
top of the box correctly, see pressure adjustment
settings and/or the Troubleshooting Section.

Figure 11-5

CAUTION
•

To reduce the risk associated with
pinches hazards:
− Keep hands clear of the upper head
support assembly as boxes are transported
through the machine.
− Keep hands, hair, loose clothing, and
jewelry away from box compression rollers.
− Always feed boxes into the machine by
pushing only from the end of the box.
− Keep hands, hair, loose clothing, and
jewelry away from moving belts and taping
heads.

Note – The upper head has a unique feature for
overstuffed boxes. The head will raise up
to 13mm [0.5 inches] to compensate for
this condition.

Important – If drive belts are allowed to slip on
box, excessive belt wear will occur.

Note - For belt replacement and tension specifications - refer to Section 13 / Maintenance and
Repairs.

700rks-NA

2010 January

12-OPERATION
12.1 Operator's Correct Working Position and
Operational Flow (Figure 12-1).

12.3 Starting Production
Let the machine run without cartons and check its
safety devices. Then start the working cycle.
12.4 Tape Replacement and Threading

WARNING
• To reduce the risk associated with sharp
blade hazards:

− Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
See Manual 2: AccuGlide™ 3 Taping Heads - 3
Inch.

Figure 12-1
Once the box has been
filled, close its top flaps and
push it between the top and
bottom drive belts. Always
keep hands in position as
shown in Figure 12-2.

Hand Position

Press the
LATCHING EMERGENCY STOP BUTTON.

12.5 Box Size Adjustment
Repeat all the operations shown in
Section 11 - Set-Up and Adjustments.

The box will be automatically sealed with adhesive
tape on the top and bottom
box seams. Then the box
will be expelled on the exit
conveyor.

12.6 Cleaning
Before carrying out any cleaning or maintenance
operation stop the machine by turning the OFF
rotary switch on the main and disconnect the electric
power (Figure 12-3).

Figure 12-2
12.2 Starting the Machine
Important: Before starting the machine, verify that
no tools or other objects are on the conveyor bed.
Push the main rotary switch ON (Figure 12-3) after
the EMERGENCY BUTTON is released.

12.7 Table of Operation Adjustments Operator Qualifications
1
2
3
4
5
6
7
8
9

Tape loading and threading
Tape web alignment
Adjustment of one way tension roller
Adjustment to box size (H and W)
Top flap compression rollers
Adjustment of tape applying spring
Conveyor bed height adjustment
Special Adjustment-Changing tape leg length
Special Adjustment-Column re-positioning

1
1
1
1
1
1
1
2
2

12.8 Safety Devices Inspection
1 Taping units blade guard
2 Latching emergency stop button
3 STOP (OFF) main rotary switch

Figure 12-3
700rks-NA

2010 January

Troubleshooting
The Troubleshooting Guide lists some possible machine problems, causes and corrections.
Also see Manual 2 "Troubleshooting" for taping head problems.
12.9 Troubleshooting Guide
Problem

Cause

Correction

Drive belts do not convey boxes

Narrow boxes

Check machine specifications.
Boxes are narrower than
recommended, causing slippage
and premature belt wear.

Worn drive belts

Replace drive belts

Top taping head does not apply
enough pressure

Adjust the upper drive assembly
force adjust regulator to increase
the fore against the top of
the box. Turn air regulator
counterclockwise

Taping head applying spring
holder missing

Replace spring holder

Taping head applying spring set
too high

Reduce spring pressure

Worn or missing friction rings

Replace friction rings

Drive belt tension too low

Adjust belt tension

Electrical disconnect

Check power and electrical plug

Circuit breaker not at correct
setting

Set to correct current value

Motor not turning

Evaluate problem and correct

Upper and lower applying
mechanisms interfere with each
other

Machine's minimum height stop
does not match tape head leg
length setting

Check manual to make sure
taping heads match machine
setting

Drive belts break

Worn belt

Replace belt

Squeaking noise as boxes pass
through machine

Dry compression rollers

Lubricate compression rollers

Dry column bearings

Lubricate column bearings

Defective column bearings

Replace column bearings

Tape drum not centered

Reposition tape drum

Centering guides not centered

Adjust centering guides

Box flaps not of equal length

Check box specifications

Drive belts do not turn

Tape not centered on box seam

(continued)
40

Troubleshooting (continued)
Troubleshooting Guide
Problem

Cause

Correction

Upper drive assembly does not
move up or moves up slowly

Lower air pressure

Disconnect the air supply. Make
sure main pressure regulator reads
zero. Reconnect air supply and
adjust regulator to read 70 PSIG
[5 bar].

Defective head raising valve

Clean or replace head raising
valve

Worn head raising valve actuator

Replace valve

Clogged or damaged exhaust
mufflers on the upper ends of the
head raising cylinders

Clean or replace exhaust mufflers

Defective head power valve

Clean or replace the head power
valve

Upper taping head does not move
down at the end of the taping
cycle

Upper drive assembly force adjust
regulator set too light

Adjust the upper drive assembly
force adjust regulator to
increase the force against the
top of the box. Turn air regulator
counterclockwise.

Defective top drive assembly
force adjust regulator
Replace regulator
Defective one-way valve

Upper drive assembly comes
down too fast or too hard

Defective head power valve

Clean or replace valve

Upper drive assembly force adjust
regulator set too heavy

Clean or replace valve

Defective upper drive assembly
force adjust regulator

Adjust upper drive assembly force
adjust regulator to decrease force
against top of box. Turn regulator
clockwise.
Replace regulator

Cushion screw wrongly adjusted
Cushion screw missing
Centering guides move slower
than normal

Centering guide force adjust
regulator set too low

Adjust cushion screw at base of
cylinder
Replace screw
Adjust regulator

Centering guide cylinder speed
controls not in correct adjustment
Defective centering guide power
valve
700rks-NA

Adjust speed controls mounted on
centering guide cylinder
Clean or replace valve
2010 January

13-MAINTENANCE AND REPAIRS
13.1 Safety Measures (see section 3)

13.2 Tools and Spare Parts Supplied with
the Machine

Carrying out maintenance and repairs may imply
the necessity to work in dangerous situations.

See Spare Parts Order Section.

13.3 Recommended Frequency of Inspection and Maintenance Operations
Operation
Inspection safety features
Cleaning of machine
Cleaning of cutter blade
Oiling of felt pad
Lubrication
Blade replacement
Drive belt replacement

Frequency

Qualification

daily
weekly
weekly
weekly
monthly
when worn
when worn

1
1
2
2
2
2
2

Sections
13.4
13.5
13.6
13.7
13.7-13.8
See Manual 2
13.10

13.7 Cleaning of Cutter Blade

13.4 Inspections to be Performed Before and
After Every Maintenance Operation

Qualification 2
Should tape adhesive build-up occur, carefully wipe
clean with oily cloth or brush (Figure 13-1). Oil prevents the build-up of tape adhesive.

Before every maintenance operation, turn the main
switch OFF and disconnect. During the maintenance
operation, only properly trained and qualified personnel must work on the machine. At the end of every
maintenance operation check the safety devices.

(See manual 2.)

13.5 Check Efficiency of Safety Features

WARNING

1. Blade guard assembly upper taping head
2. Blade guard assembly lower taping head
3. Latching Emergency stop button with mechanical
lock (interrupt supply of electrical power)
4. Turn the main switch STOP/OFF
5. Safety guards top drive belts

•

− Read, understand, and follow all safety
and operating instructions before operating
or servicing the case sealer.
− Allow only properly trained and qualified
personnel to operate and service this
equipment.

13.6 Cleaning of Machine
Qualification 1
A weekly cleaning with dry rags or diluted detergents
is necessary. Cardboard boxes produce a significant
quantity of dust and paper chips when processed
or handled in case sealing equipment. If this dust is
allowed to build up on machine components, it can
cause component wear and over-heating of drive
motors. The dust build up is best removed from the
machine with a vacuum cleaner. Depending on the
number of cartons processed, this cleaning should
be done weekly. Excessive build-up that cannot be
removed by vacuuming should be removed with a
damp cloth.

700rks-NA

To reduce the risk associated with
mechanical and electrical hazards:

•

To reduce the risk associated with
pinches, entanglement and hazardous
voltage:
− Turn electrical supply off and disconnect
before performing any adjustments,
maintenance or servicing the machine or
taping heads.

2010 January

Maintenance (continued)

WARNING
• To reduce the risk associated with mechanical and electrical hazards:
− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or
servicing the machine or taping heads
• To reduce the risk associated with impact hazards:
− Always use appropriate supporting means when working under the upper drive assembly
13.8

Box Drive Belt Replacement

Note – 3M recommends the replacement of drive
belts in pairs, especially if belts are
unevenly worn.
Lower Drive Belts
Figure 13-4
1. Remove and retain center plates (A) and four (4)
screws.
2. Remove and retain side cover (B) and fasteners.
3. Loosen, but do not remove lock nut (C).
4. Loosen tension screw (D) until all belt tension is
removed.
5. Pull belt splicing pin (E) out and remove belt.
6. Place new belt over pulleys with laced splice
at top. Insert splicing pin. Note – Pin must not
extend beyond edge of belt.
7. Adjust belt tension as explained in
"Adjustments – Box Drive Belt Tension".

Figure 13-4 – Lower Drive Belt Replacement

8. Replace side cover and center plates and
secure with original fasteners.
Upper Drive Belts
Figure 13-5
1. Remove and retain center plate (A) and four
screws and plain washers.
2. Loosen, but do not remove lock nut (B).
3. Loosen tension screw (C) until all tension is
removed from belt.
4. Remove four (4) screws on side of belt guard
(D) and slide belt guard out to expose belt.
5. Pull belt splicing pin (E) out and remove belt.
6. Place new belt over pulleys with laced splice
at top. Insert splicing pin. Note – Pin must not
extend beyond edge of belt.
7. Adjust belt tension as explained in
"Adjustments – Box Drive Belt Tension".
8. Replace front cover and belt guard(s) and
secure with original fasteners.
700rks

Figure 13-5 – Upper Drive Belt Replacement
43

2010 January

13-MAINTENANCE AND REPAIRS (continued)

13.9

Drive Pulley Rings

Before installing a new belt, check the orange plastic
drive pulley rings for wear. If torn, broken, or worn
smooth, replace the rings (Figure 13-6).

Figure 13-6

WARNING
•

To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical supply off and disconnect before performing any adjustments,
maintenance or servicing the machine or taping heads.
13.10 Box Drive Belt Tension
The four (4) continuously moving drive belts convey boxes through the tape applying mechanism.
The box drive belts are powered by an electric gear motor.
Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to
positively move the box through the machine and the belts should run fully on the surface of the pulleys at each
end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each
belt is adjusted separately.
Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5kg [7lbs.]
applied at the mid span, as shown in Figure 13-7, will deflect the belt 25mm [1 inch]. This will assure positive
contact between the belt and the drive pulley on the discharge end of the drive assembly.
Box Drive Belt

3.5kg (7lbs) Pull Force
with 25mm (1 inch) at Mid span

Discharge End

Infeed End

Figure 13-7 Box Drive Belt Tension Adjustment
700rks-NA

2010 January

Adjustments (continued)

WARNING
•

Refer to Figure 13-8 and 13-9 and adjust belt tension as follows:
1. Remove and retain center plates/front cover and four screws.
2. Loosen, but do not remove, M10 lock nut with a 17mm open end wrench.
3. Reset the tension on the drive belts as needed. Adjust the M8 tension screws in (clockwise) to increase
tension or out (counterclockwise) to decrease tension. Tighten lock nut to secure tension setting.
4. Replace center plates/front cover and secure with original screws.

Box Drive Belts
Center Plates
M5 x 10 Flat Hd Screw (4)
Belt Tension
Screw, M8
Hex Head

Infeed End
M10 Lock Nut

M6 Hex Wrench - Special
Figure 13-8 – Box Drive Belt Tension Adjustment, Lower Belts (Infeed End)

700rks

2010 January

Adjustments (continued)

WARNING
•

M5 x 10 Screw (4)

Front Cover

Belt Tension
Screw, M8
Hex Head

Infeed End

13mm Box Wrench
M10 Lock Nut
Figure 13-9 – Box Drive Belt Tension Adjustment, Upper Belts (Infeed End)
Taping Head Adjustments – Refer to Manual 2

WARNING
•

To reduce the risk associated with sharp blade hazards:
− Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp

TAPE WEB ALIGNMENT – Manual 2
TAPE DRUM FRICTION BRAKE – Manual 2
APPLYING MECHANISM SPRING – Manual 2I
ONE-WAY TENSION ROLLER – Manual 2
TAPE LEG LENGTH ADJUSTMENT – Manual 2
EXTENDED PLATE BUMPER - Manual 2

WARNING
•

700rks

2010 January

Special Set-Up Procedure - Column Bumper Installation
13.11 Special Set-Up Procedure - Column Bumper Installation
Purpose of Column Bumper Special Set-up Procedure: Installing Column Bumpers restrict the operating range of
the upper assembly in proportion to the size of boxes to be sealed.
This installation results in an increase to the operating speed.

WARNING
•

To reduce the risk associated with mechanical and electrical hazards:
− Turn electrical and air supply off and disconnect before performing any adjustments,
maintenance or servicing the machine or taping heads
− Allow only properly trained and qualified personnel to operate and/or service this equipment

Installation Instructions - Column Bumper (A parts package is included with the unit for installation purposes).
The Column Bumper will be located on the column according to the size of the box that is to be taped
(Refer to Figure 13-10A).
1. Raise and Lock the Upper Drive Assembly. IMPORTANT: This procedure is for authorized personnel ONLY!
2. Turn off air supply and electric power.
3. Remove Guard (see Installation and Set-Up / Figure 7-7), the existing holes for
installing Column Bumper should be visible.
4. Remove Column Bumper and set screw parts package from the carton.
5. Position Bumper as needed (the recommended position is shown in Figure 13-10A).
6. After the new Bumper is installed, re-install the Safety Guard (see Installation and Set-Up Section/Figure 7-7).
7. Turn on air supply and electric power.
* NOTE - IMPORTANT:
- See Figure 15266 for Plate Change. When Column Adjusted to "Raised" Position Parts #40 and #41 are removed and replaced by Part #42.
- Some bumper positions may:
1) Allow upper and lower taping heads to come into contact with each other.
2) Create added stress to the bumper.
3) Cause a malfunction of the machine.
These events can potentially cause damage to the machine. For more information on bumper settings,
contact your 3M service representative.

(Shown is
after Safety
Guard is
Removed)

Safety Guard

Safety Guard
Set Screws
& Washers
700rks

Figure 13-10 – Case Sealer Frame Changes
47

2010 January

Special Set-Up Procedure (continued)

WARNING
•

To reduce the risk associated with mechanical and electrical hazards:
−

Turn electrical and air supply off and disconnect before performing any adjustments,
maintenance or servicing the machine or taping heads

Box and Machine Bed Height Range – Refer to Figure 13-11
Moving the outer columns up one set of mounting holes increases the maximum box size handled by the
700rks case sealer and decreases the minimum machine bed height.
IMPORTANT – When raising the column, the existing Safety Plates (2) must be replaced by a new Safety Plate
(included in the parts kit) as shown in Figure 15266.
Note – This also increases the minimum box height from 120mm [4.8 inch] to 170mm [6.8 inch].
To move the outer columns up one set of mounting holes:
1. Lift the upper taping head/drive assembly up and place a 200 - 250mm [8 - 10 inch] block at the front and rear
of the upper drive assembly. Important – Blocks (front and rear) must be same height in order to keep upper
drive assembly parallel with machine bed. Also, block both columns up with solid spacers between outer
columns and floor. See Figure 13-11A.
2. Remove and retain the six screws and plain washers that fasten each column to the frame - Figure 13-11B.
3. Lift the outer columns up one set of mounting holes, and place spacers between the blocks on the floor and
each column. See Figure 13-11C.

WARNING
• To reduce the risk associated with muscle strain:
− Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment
• To reduce the risk associated with impact hazards:
− Always use appropriate supporting means when working under the upper drive assembly
4. Install and tighten the six (6) screws and plain washers in each column that were removed in Step 2. Turn on
air supply, raise and lock upper drive assembly in fully raised position and remove all blocks and spacers.
If desired, the bed height can now be decreased to 570mm [22.5 inch] by adjusting legs upward.
(See "Installation and Set-Up – Machine Bed Height.")

B
Frame

Outer
Column

Spacer (2)

Figure 13-11 – Box and Machine Bed Height Range
700rks

2010 January

Special Set-Up Procedure (continued)

WARNING
•

Box Height Range – (Refer to Figure 13-11 / Section 7.4 / and Specifications)
The operating range of the upper drive assembly can be adjusted to minimize its movement (which increases
the operating speed) and in conjunction with adjusting the bed height, to change the range of box heights being
sealed.

WARNING
•

To reduce the risk associated with muscle strain:
−

Use proper body mechanics when removing or installing taping heads that are moderately
heavy or may be considered awkward to lift

After establishing the minimum box height to be sealed, position the stop bumpers as follows:
1. Latch upper drive assembly in upper position, turn off air and electric.
2. Remove and relocate the stop bumper assembly to the desired position on both side columns. Be sure that
the stop bumpers are reassembled as shown and secure (See Figure 13-11 and Figure 15266).
3. Turn on the air and electrical power to the case sealer. The upper taping head will now descend only part
way thus increasing operating speed.

700rks

2010 January

THIS PAGE IS BLANK

13-MAINTENANCE AND REPAIRS (continued)
13.12 List of the Maintenance Operations
Date:

Description of Operation

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________________________________________________________________
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________________________________________________________________

700rks-NA

2010 January

THIS PAGE IS BLANK

14-ADDITIONAL INSTRUCTIONS

15-ENCLOSURES / SPECIAL INFO.

14.1 Information for Disposal of Machine
The machine is composed of the following materials:
-

Steel structure
Nylon rollers
Drive belts in PVC
Nylon pulleys

For machine disposal, follow the regulations
published in each country.

14.2 Emergency Procedures
In case of danger/fire:
Disconnect plug of power cable from power supply.
(Figure 14-1)

Figure 14-1

IN CASE OF FIRE
Use a fire extinguisher that is rated for electrical fires
(Figure 14-2).

15.1 Statement of Conformity
Not Applicable.

15.2 Emission of Hazardous Substances
Figure 14-2

Nothing to report

700rks-NA

2010 January

16-TECHNICAL DIAGRAMS
16.1 Electric Diagram

700rks-NA

2010 January

16-TECHNICAL DIAGRAMS (continued)

16.2 Pneumatic Diagram

WARNING
•

To reduce the risk associated with mechanical and electrical hazards:
−

700rks-NA

Turn electrical and air supply off and disconnect before performing any adjustments,
maintenance or servicing the machine or taping heads

2010 January

THIS PAGE IS BLANK

16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)
16.3 Spare Parts Order
The following parts are normal wear items and should be ordered and kept on hand as used.
Qty.
4

Part Number

Description

78-8070-1531-4

Belt – Drive W/Pin

In addition, a tool/spare parts kit supplied with the 700rks Random Case Sealer contains the following spare parts:
Qty.
1
1
2
4
2

Part Number

Description

78-8137-3311-6
78-8137-3312-4
78-8028-7899-7
78-8052-6602-6
78-8070-1531-4

Spring – Upper Extension
Spring – Lower Extension
Knife – 89mm/3.5 /Inch
Spring – Cutter
Belt-Drive W/Pin

All the above listed parts can be ordered separately and when used should be ordered and kept on hand for
spares.
Also see Section II for recommended taping head spare parts.

Label Kit
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety.
A label kit, part number 78-8098-9177-9 is available as a stock item. It contains all the safety labels used on
the 700rks Random Case Sealer.

Tool Kit
A tool kit, part number 78-8076-4950-0, is supplied with the machine. The kit contains the necessary open end
and hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number
78-8076-4726-4, contained in above kit is also available as a replacement stock item.

Replacement Parts Ordering Information and Service
Refer to the first page of this instruction manual "Replacement Parts and Service Information".

700rks-NA

2010 January

THIS PAGE IS BLANK

700rks Random Case Sealer, Type 40800
Frame Assemblies
To Order Parts:
1.

Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of the
machine.

Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.

The Parts List that follows each illustration, includes the Reference Number, Part Number and Part
Description for the parts on that illustration.
Note – The complete description has been included for standard fasteners and some commercially
available components. This has been done to allow obtaining these standard parts locally, if desired.

Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name,
machine type, and serial number that are located on the identification plate.

Refer to the first page of this instruction manual “Replacement Parts and Service Information” for
replacement parts ordering information.

Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are
available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability.

Options and Accessories

For additional information on the options and accessories listed below, contact your 3M Representative.

Part Number

Option/Accessory

78-8052-6553-1

Box Hold Down Attachment

78-8069-3983-7

Caster Kit Attachment

70-0066-5081-9

Conveyor Extension Attachment

78-8095-4853-6

Bottom Edge Fold Kit 3"

78-8069-3926-6

Low Tape Sensor Kit

70-0064-4965-9

AccuGlide 3 Upper Taping Head - 3 inch, Type 10800

70-0064-4964-2

AccuGlide 3 Lower Taping Head - 3 inch, Type 10800

78-8095-4852-8

3-Inch Tape Edge Fold Attachment, Upper Head

78-8095-4853-6

3-Inch Tape Edge Fold Attachment, Lower Head

78-8114-0940-4

Three Flap Folder Kit

700rks-NA

2010 January

THIS PAGE IS BLANK

700rks

Figure 15249

Figure 15031

Figure 15266

Figure 15267

Figure 15265

Figure 15269

Figure 15263

Figure 15264

Figure 15262

Frame
Assemblies

Figure 15310
Infeed/Exit
Conveyor

Frame Assemblies

700rks-NA

2010 January

700rks

5
7

16
18

3
18

20
8

9
15

21 14

13 12

13
10

20
6

25 14

11
2

2
7 4

Figure 10531

700rks-NA

2010 January

700rks

Figure 15031

Ref. No.

3M Part No.

Description

15031-1

78-8137-1157-5

Tape Roll Bracket Assembly

15031-2

78-8137-1158-3

Tape Drum Bracket Assembly

15031-3

78-8070-1566-0

Bracket – Tape Drum

15031-4

78-8070-1395-4

Bracket – Bushing Assembly

15031-5

78-8070-1568-6

Cap – Bracket

15031-6

78-8060-8462-6

Shaft – Tape Drum, 3 Inch Head

15031-7

78-8017-9169-6

Nut – M18 x 1

15031-8

78-8098-8829-0

Tape Drum Sub-Assembly - 3 Inch

15031-9

78-8098-8828-8

Tape Drum

15031-10

78-8098-8830-4

Leaf Spring

15031-11

26-1002-5753-9

Screw – Self Tapping

15031-12

78-8060-8172-1

Washer – Friction

15031-13

78-8052-6271-0

Washer – Tape Drum

15031-14

78-8100-1048-4

Spring – Core Holder

15031-15

78-8017-9077-1

Nut – Self Locking, M10 x 1

15031-16

78-8032-0375-7

Screw – Hex Hd, M6 x 16

15031-17

78-8070-1215-4

Spacer – Stud

15031-18

26-1000-0010-3

Washer – Flat, M6

15031-19

78-8010-7169-3

Screw – Hex Hd, M6 x 12

15031-20

78-8133-9641-9

Tape Drum Assembly – 3 Inch Head

15031-21

26-1004-5510-9

Washer - Plain, M10

15031-22

78-8098-8816-3

Latch - Tape Drum

15244-25

78-8052-6651-3

Washer - Nylon

700rks-NA

2010 January

700rks

20
22
21

32
5
33

41
35

16
25

43
45

12 19

31
36

30
29

25
0
28
27
25
28
27
26

37
35

6
7

38
40

39
37

10
5

11
12

36
38

Optional

Figure 15262
700rks-NA

2010 January

700rks
Figure 15262
Ref. No.

3M Part No.

Description

15262-1
15262-2
15262-3
15262-4
15262-5
15262-6
15262-7
15262-8
15262-9
15262-10
15262-11
15262-12
15262-13
15262-14
15262-15
15262-16
15262-17
15262-19
15262-20
15262-21
15262-22
15262-23
15262-24
15262-25
15262-26
15262-27
15262-28
15262-29
15262-30
15262-31
15262-32
15262-33
15262-34
15262-35
15262-36
15262-37
15262-38
15262-39
15262-40
15262-41
15262-43

78-8137-0975-1
78-8137-0976-9
78-8137-0577-5
26-1003-5842-8
78-8017-9318-9
78-8076-5381-7
78-8076-5382-5
78-8060-8480-8
78-8055-0867-4
78-8017-9313-0
78-8076-5383-3
26-1003-7963-0
78-8060-8481-6
78-8052-6677-8
78-8052-6676-0
78-8076-4535-9
78-8076-4625-8
78-8010-7209-7
78-8137-0977-7
78-8060-8486-5
78-8023-2334-1
78-8060-8487-3
78-8017-9066-4
78-8010-7417-6
78-8060-8488-1
78-8046-8217-3
78-8005-5741-1
78-8076-4537-5
78-8076-4538-3
78-8059-5517-2
78-8076-4517-7
78-8076-4701-7
78-8060-8184-6
78-8098-9076-3
26-1009-9096-4
26-1009-9094-9
26-1009-9095-6
26-1009-9094-9
26-1009-9095-6
26-1009-9095-6
78-8091-0717-6
78-8091-0612-9
78-8091-0613-7
26-1000-0010-3
78-8010-7418-4

Conveyor Bed Assembly
Bed – Conveyor
Support – Drive
Screw – Hex Hd, M8 x 20
Washer – Plain, 8 mm
Leg Assembly – Inner, W/Stop
Leg – Inner
Pad – Foot
Screw – Hex Hd, M8 x 30
Nut – Self Locking, M8
Stop – Leg
Screw – Soc Hd, M8 x 16
Label – Height
Clamp – Inner
Clamp – Outer
Bracket
Screw – Special, M5 x 16
Screw – Soc Hd, M6 x 12
Plane – Conveyor Bed
Bushing
Screw – Soc Hd, M6 x 25
Cover – Switch
Screw – M5 x 10
Nut – M5
Screw – Hex Hd, M5 x 20
Washer – Special
Washer – Plain, M5
Screw – Soc Hd, M3 x 25
Washer – Flat, M3
Nut – Self Locking, M3
End Cap – /22 x 1
Cap – /28
Cap – /35 x 1,5
Caster Assembly
Caster - Dual Locking
Washer - Spring, Helical M12
Nut M12 Self-Locking
Washer – Spring Helical, M12
Nut – M12
Cap – 45 X 1.5
Support – R/H, Filter Assembly
Support - L/H, Filter Assembly (Not Shown)
Shaft – Valve
Washer – Flat, M6
Nut – Hex, M6
65

15262-44
15262-45
15262-46
700rks-NA

2010 January

700rks

12 = G

13 14

5
E

20
16

11
9

17
H
10

23
D

7
27

8
33

29
3
8
41

M
3

17
34
O 29

039

35
36

C
B

38
37
42

E
43
F

Figure 15263

700rks-NA

2010 January

700rks
Figure 15263
Ref. No.

3M Part No.

Description

15263-1
15263-2
15263-3
15263-4
15263-5

78-8076-4663-9
78-8094-6457-7
78-8091-0313-4
78-8076-4680-3
78-8060-8091-3
26-1005-6359-7
78-8076-4664-7
78-8076-4665-4
26-1005-5909-0
78-8054-8838-0
78-8076-4672-0
78-8091-0350-6
78-8091-0314-2
26-1014-4558-8
78-8060-7899-0
78-8076-4669-6
78-8076-4670-4
26-1005-6890-1
78-8091-0315-9
78-8060-7900-6
26-1005-6897-6
78-8091-0430-6
78-8060-7853-7
78-8076-4671-2
78-8076-4673-8
26-1005-6901-6
78-8076-4674-6
78-8059-5633-7
78-8091-0316-7
26-1005-6893-5
78-8076-4675-3
78-8076-4676-1
78-8057-5735-4
78-8055-0756-9
78-8076-4677-9
78-8017-9426-0
78-8076-4678-7
78-8091-0317-5
26-1005-6910-7
78-8057-5732-1
78-8060-7690-3
78-8076-4679-5
78-8119-8666-6
78-8119-8667-4
78-8119-8668-2
78-8060-8175-4

Cylinder – Air /32 x 580 + 20
Cap – 1/8 Inch
Elbow – 3199.08.10
Screw – Cushioning, Cyl/32
Valve – R/O-3-M5
Fitting - Barb N-M5-Pk3
Union – Female
Indicator – Visual
Elbow
Gauge – Air
Union – Straight, Female
Union – Special
Filter – EAW 2000, W/O Gage
Filter – Regulator, W/Metal Bowl
Nipple – RA 012 1/4 - 1/4
Valve – On/Off
Reduction – 3/8 - 1/8
Muffler
Elbow – 3199.08.13
Union – RA 002 1/4 - 1/4
Hose Connector
Clamp – /14-24
Union – Straight MR12-04-18
Gauge – Pressure
Regulator – Pressure
Union – Straight
Nipple – 1/4 - 1/8
Air Distributor
Union – Straight, 3101.08.10
Elbow – 90o
Regulator – 0,5-7 Bar
Union
Fitting – Reducer MR25-04-06
Union – Rotating MR41-06-14
Valve – V2A 5120-01
Elbow – 90o, 1/8 M x 1/8 M
Valve – One-Way
Union – Tee, 3198.08.10
Union – Straight
Fitting – Elbow MR41-04-05
Cap – B-1/8
Union – Tee
Tube – Air, 4 mm O.D. x 2.5 mm I.D.
Tube – Air, 6 mm O.D. x 4 mm I.D.
Tube – Air, 8 mm O.D. x 5 mm I.D.
Repair Kit for Cylinder /32

15263-6
15263-7
15263-8
15263-9
15263-10
15263-11
15263-12
15263-13
15263-14
15263-15
15263-16
15263-17
15263-18
15263-19
15263-20
15263-21
15263-22
15263-23
15263-24
15263-25
15263-26
15263-27
15263-28
15263-29
15263-30
15263-31
15263-32
15263-33
15263-34
15263-35
15263-36
15263-37
15263-38
15263-39
15263-40
15263-41
15263-42
15263-43
15263-44
15263
700rks-NA

2010 January

700rks

18a
18b

18b

Figure 15264

700rks-NA

2010 January

700rks
Figure 15264
Ref. No.

3M Part No.

Description

15264-1
15264-2
15264-3
15264-4
15264-5
15264-6
15264-7
15264-9
15264-10
15264-11
15264-12

78-8094-6379-3
78-8113-6759-4
78-8094-6381-9
78-8005-5740-3
26-1003-6914-4
78-8076-4715-7
78-8076-5211-6
78-8094-6382-7
78-8028-8208-0
78-8017-9018-5
78-8100-0830-6
78-8100-0831-4
78-8094-6383-5
78-8137-0604-7
78-8100-0755-5
78-8076-5378-3
78-8114-4600-0
78-8076-5223-1
78-8119-8965-2
78-8094-6384-3
78-8076-4968-2
78-8028-7909-4
78-8076-5176-1
78-8076-5273-6
78-8060-8052-5
78-8091-0433-0
26-1003-7957-2
26-1000-0010-3
78-8076-5194-4
78-8137-0823-3
78-8100-1039-3
78-8017-9257-9
78-8017-9066-4
78-8060-7758-8
78-8137-0609-6
78-8091-0538-6
78-8076-4716-5
78-8010-7416-8
78-8100-1234-0
78-8094-6384-3
78-8114-4896-4

Support – Box
Box – W/English Language Label
Screw – Soc Hd, Hex Hd, M4 x 15
Washer – Plain, 4 mm
Nut – Plastic Insert, M4
Cord Grip
Set Nut – GMP 13.5
Guide – Mounting
Screw – 6P x 9,5
Washer – Plain, M4
Contactor - Allen Bradley 220V, 50HZ
Contactor - Allen Bradley 380V, 50HZ
Contactor - Allen Bradley 110V, 60HZ
Contactor - Allen Bradley 120V 60 Hz
Circuit Breaker - Allen Bradley 2.5-4 A
Circuit Breaker - Allen Bradley 1.6-2.5A
Circuit Breaker - Allen Bradley 6.3-10a
Circuit Breaker - Allen Bradley 1-1.6A
Circuit Breaker - Allen Bradley
Ground Clamp – VGPE 4/6
Terminal
Power Cord – U.S.A.
Cable – FROR 07 3X0.75, 5 Mt
Cable – 3X1, 5Mt
Cable – 4X1.5 5Mt 3 Ph
Cable – 3X1.5 1 Ph, 5 Mt
Screw – Soc Hex Hd, M6 x 16
Washer – Flat, M6
Box – E-Stop, Yellow
Switch - ON/Off
Support – On/Off Switch
Screw – Phillips Head, M4 x 10
Screw - Metric, M5X12
Grommet
E-Stop
Screw - Hex. Hd. M4X20
Star Washer – M4
Nut – Hex, M4
Collar
Clamp
Box – On/Off, Grey

15264-13

15264-14
15264-15
15264-16
15264-17
15264-18A
15264-18B
15264-19
15264-20
15264-21
15264-22
15264-23
15264-24
15264-25
15264-26
15264-27
15264-28
15264-29
15264-30
15264-31
15264-32
15264-33
700rks-NA

2010 January

700rks

64
65

55 52 54

51 49
49

46
44

11
12

42
24
23
30
29

71
72
13

66 67
26
27
14
18
20

Figure 15265/1

700rks-NA

2010 January

700rks
Figure 15265/1

Ref. No.

3M Part No.

Description

15265-1

78-8137-0978-5

Bottom Drive Assy - w/Motor

15265-2

78-8137-0579-1

Frame - Drive

15265-3

78-8137-0568-4

Spacer

15265-4

26-1003-5829-5

Screw Hex Hd. M6 X 12

15265-7

78-8052-6710-7

Roller - Idler

15265-8

78-8052-6709-9

Washer - Special

15265-9

78-8010-7435-8

Washer - Metric Lock, M6

15265-10

26-1003-7957-2

Screw Soc. Hd. Hex Hd. M6 X 16

15265-11

78-8070-1518-1

Spacer - Shaft

15265-12

26-1003-6918-5

Nut, Plastic Insert M10 Hex Flange

15265-13

78-8070-1519-9

Screw - Soc. Hd. Hex. Hd. M8 X 70

15265-14

78-8017-9318-9

Washer - Plain - Metric 8MM

15265-15

78-8070-1520-7

Guide - Drive Belt

15265-16

26-1005-4757-4

Screw - Flat Hd, Soc. Dr. M5 X 20

15265-17

78-8137-0960-3

Support - Gear Box

15265-18

26-1003-7964-8

Screw Soc. Hd. Hex Soc. Dr., M8 X 20

15265-19

78-8137-0580-9

Support - Motor Bottom

15265-20

26-1011-8828-7

Capacitor - 115V Gear Motor

15265-21

78-8070-1523-1

Screw 1/4-28X3/4

15265-22

78-8042-2919-9

Washer - Triple, M6

15265-23

78-8137-0936-3

Sprocket - 3/8" Z=24

15265-24

78-8137-0940-5

Screw - Set M6 x 20

15265-25

78-8137-0962-9

Cover

15265-26

78-8010-7209-7

Screw, Soc. Hd. M6 X 12

15265-27

26-1000-0010-3

Washer - Flat M6

15265-28

78-8076-4562-3

Cover - Bottom

15265-29

26-1003-5820-4

Screw - Hex Hd. M5 X 12

15265-30

78-8005-5741-1

Washer - Flat, M5

15265-31

78-8137-0570-0

Shaft with Drive Pulleys

15265-32

78-8137-0537-9

Shaft - Gearbox

15265-33

78-8057-5811-3

Key, 6 X 6 X 20MM.

15265-34

78-8054-8986-7

Sprocket - 3/8" Pitch, 28 Teeth

700rks-NA

2010 January

700rks
70

Figure 15265/2

69
14
31

37
35

33
32

38
37

72
73
10

74
8
40
40

700rks-NA

2010 January

700rks

Figure 15265/2

Ref. No.

3M Part No.

Description

15265-35
15265-36
15265-37
15265-38
15265-39
15265-40
15265-41
15265-42
15265-43
15265-44
15265-45
15265-46
15265-47
15265-48
15265-49
15265-50
15265-51
15265-52
15265-53
15265-54
15265-55
15265-56
15265-57
15265-58
15265-59
15265-60
15265-61
15265-62
15265-63
15265-64
15265-65
15265-66
15265-67
15265-68
15265-69
15265-70
15265-71
15265-72
15265-73
15265-74

78-8054-8984-2
78-8070-1529-8
78-8070-1530-6
78-8057-5739-6
78-8076-5105-0
78-8052-6713-1
78-8060-8416-2
78-8137-0964-5
78-8070-1531-4
78-8137-0546-0
26-0001-5862-1
26-1005-5316-8
78-8070-1534-8
78-8060-8488-1
78-8076-4555-7
78-8076-4556-5
26-1003-7951-5
78-8054-8757-2
26-1005-6859-6
78-8076-4774-4
26-1003-7947-3
78-8054-8758-0
78-8059-5607-1
78-8137-0979-3
78-8137-0980-1
78-8054-8756-4
26-1002-4955-1
78-8100-1151-6
78-8054-8752-3
78-8137-0557-7
78-8137-0558-5
78-8076-4715-7
78-8076-5211-6
78-8060-7885-9
26-1003-5841-0
78-8076-4500-3
78-8100-1236-5
78-8100-1237-3
78-8100-1238-1
78-8100-1239-9

Bushing
Support - Shaft
Radial Ball Bearing - 6205-2RS, O.D. 52
Key, M5 X5 X 30MM
Pulley Assy - Drive
Ring - Polyurethane
Nut - Special M20 X 1
Chain 3/8" - 60P
Belt - Drive, w/Hook
Cover - Drive, Rear
Screw, Flat Hd Soc. M5 X 12
Screw, Flat Hd. Hex DR. M5 X 16
Stud - Side Plate
Screw - Hex. Hd. M5 X 20
Spacer
Support - Valve
Screw, Soc Hd Hx Soc M5 X 20
Pin - Spring Holder
Nut Self-Locking M5
Spring
Screw Soc. Hd. Hex M4 X 35
Spacer - Valve Holder
Plate - Threaded
Lever - Front
Cam - Valve
Shaft - 6 X 46MM
Screw - Self Tap 8P X 13
Actuator - Side Guide
Shaft - 6 X 33MM
Cover - Right
Cover - Left
Cord Grip
Set Nut GMP 13.5
End Cap
Screw M8 X 16
Stud - Mounting
Belt Tensioning Assy - R/H
Belt Tensioning Assy - L/H
Belt Tensioning Assy - R/H
Belt Tensioning Assy - L/H

700rks-NA

2010 January

700rks

28
26
27

16 = 17 + 18 + 19
20 + 21

25
22

14
44
7

24
23

13
23

47 49

13
50

17
21 10
18

38
9

41
39

20
13

41 *

42 *
45 44
47
45

11
12
35
37

46 48
18

36 38
5 5

36
5 38
5
1

2
42

40 *

* NOTE - IMPORTANT:
- Parts #40 & 41 are for
"NORMAL" Position.
For "RAISED" Position,
Remove #40 & 41 and
Replace with #42.

* NOTE - IMPORTANT: - Some bumper positions may:
1) Allow upper and lower taping heads to come into
3
contact with each other.
2) Create added stress to the bumper.
3) Cause a malfunction of the machine.
These events can potentially cause damage to the machine.
15266- IMPORTANT: Parts #40 & 41 are for "NORMAL" Position.
*Figure
NOTE
For more information on bumper settings, contact your 3M
representative.
Remove #40 & 41 and replace withservice
#42 when
Column is in "RAISED" Position.
700rks-NA

2010 January

700rks

Figure 15266
Ref. No.

3M Part No.

Description

15266-1
15266-2
15266-3
15266-4
15266-5
15266-6
15266-7
15266-8
15266-9
15266-10
15266-11
15266-12
15266-13
15266-14
15266-15
15266-16
15266-17
15266-18
15266-19
15266-20
15266-21
15266-22
15266-23
15266-24
15266-25
15266-26
15266-27
15266-28
15266-29
15266-30
15266-31
15266-32
15266-33
15266-34
15266-35
15266-36
15266-37
15266-38
15266-39
15266-40
15266-41
15266-42
15266-43
15266-44
15266-45
15266-46
15266-47
15266-48

78-8137-0981-9
78-8076-4540-9
78-8060-8035-0
78-8054-8821-6
26-1003-7964-8
78-8137-0924-9
78-8137-0831-6
78-8076-4543-3
78-8017-9169-6
78-8076-4544-1
78-8076-4545-8
78-8100-0954-4
78-8076-4547-4
78-8137-0832-4
78-8005-5740-3
78-8137-0982-7
78-8137-0983-5
78-8054-8617-8
78-8017-9106-8
78-8054-8589-9
26-1003-6916-9
78-8137-0984-3
78-8054-8823-2
78-8054-8823-2
78-8076-4552-4
78-8059-5617-0
78-8060-7886-7
26-1000-0010-3
78-8137-0959-5
78-8010-7157-8
78-8070-1505-8
78-8100-1152-4
78-8076-5477-3
26-1001-9843-6
78-8060-8490-7
26-1004-5507-5
78-8100-1153-2
78-8010-7210-5
78-8100-1154-0
78-8137-0836-5
78-8137-0837-3
78-8137-0838-1
78-8137-0839-9
26-1005-4759-0
26-1005-4758-2
78-8129-6124-7
78-8017-9066-4
78-8137-0741-7

Column - Outer
Pin - Air Cylinder
E-Ring 7DIN6799
End - Cap
Screw Soc. Hd. Hex M8 X 20
Plate - Bumper Support
Bumper
Bushing - Height Stop
Nut - M18 X 1
Stud - Height Stop
Spring
Knob
Cap
Cap - Column
Washer Plain - Metric 4MM Nick.
Column Assy - Inner
Column - Inner
Bearing - Special /33-8-6
Screw - Bearing Special
Screw Special
Nut Locking Plastic Insert M6
Mounting - Rod
Washer - Bumper
Ring Nut - Rod
Set Screw M6 X 8
Crossmember
Screw - Hex. Hd. M6 X 16 Special
Washer - Flat M6
Cover
Screw - Hex. Hd. M4 X 10
Cap - Inner Column
Guard - Column
Washer - Special /6.5 X20 X 4
Screw Soc. Hd. M6 X 16
Plate - Column Mounting
Washer M8
Collar - Height Locking
Screw- Soc. Hd. Hex. Soc. M6 X 20
Washer - /30-15-05
Safety Plate - Column (Plate used in "Normal" Position ONLY)
Safety Plate - Inner Column (Plate used in "Normal" Position ONLY)
Plate - Inner Column (Plate Replaces #40 & 41 in "Raised" Position ONLY)
Cover - Inner Column
Screw 6 X 12
Screw 4 X 10
Screw 8 X 16
Screw 5 X 12
Washer - Flat M5

700rks-NA

2010 January

700rks

29
51

33
36

40
35
40

41
43

28 29

71
70
72
71

Figure 15267/1

700rks-NA

2010 January

700rks

Figure 15267/1

Ref. No.

3M Part No.

Description

15267-1
15267-2
15267-3
15267-4
15267-5
15267-6
15267-7
15267-8
15267-9
15267-10
15267-11
15267-12
15267-13
15267-14
15267-15
15267-16
15267-17
15267-18
15267-19
15267-20
15267-21
15267-22
15267-23
15267-26
15267-27
15267-28
15267-29
15267-30
15267-31
15267-32
15267-33
15267-34
15267-35
15267-36
15267-37
15267-38
15267-39
15267-40
15267-41
15267-42
15267-43
15267-44

78-8137-0988-4
78-8137-0968-6
78-8070-1520-7
26-1005-4757-4
78-8137-0533-8
78-8137-0534-6
26-1003-7948-1
78-8076-4655-5
78-8010-7169-3
26-1000-0010-3
78-8100-1130-0
78-8076-4656-3
78-8076-4657-1
78-8100-1131-8
78-8100-1132-6
78-8017-9318-9
78-8137-0591-6
26-1004-5510-9
78-8016-5855-6
78-8076-4659-7
78-8010-7163-6
26-1003-7946-5
78-8059-5607-1
78-8052-6710-7
78-8052-6709-9
78-8010-7435-8
26-1003-7957-2
78-8070-1518-1
26-1003-6918-5
78-8070-1594-2
78-8137-0570-0
78-8137-0537-9
78-8057-5811-3
78-8054-8986-7
78-8054-8984-2
78-8070-1529-8
78-8070-1530-6
78-8057-5739-6
78-8076-5105-0
78-8052-6713-1
78-8060-8416-2
78-8137-0582-5

Top Drive Assy
Frame Drive - Upper
Guide - Drive Belt
Screw - Flat Hd, Soc. Dr. M5 X 20
Clamp - Upper Head
Shaft - Roller
Screw, Soc. Hd Hex Soc.M5 X 10
Spacer - Valve
Screw Metric, M6 X 12, Hex Hd.
Washer - Flat M6
Tube - Roller
Roller
Link - Actuator Valve
Shaft - Roller
Nut - Special, M8
Washer - Plain Metric 8MM
Shaft
Washer - Plain, M10
E - Ring 10MM
Plate - Valve
Screw- Metric, M5 X 10, Hex .Hd.
Screw - SOC.HD. M4X25
Plate - Threaded
Roller - Idler
Washer - Special
Washer - Metric Lock, M6
Screw Sox. Hd. Hex Hd. M6 X 16
Spacer - Shaft
Nut, Plastic Insert M10 Hex Flange
Screw - Hex. Hd. M8 X 60
Shaft with Drive Pulleys
Shaft - Gear Box
Key, 6 X 6 X 20MM.
Sprocket - 3/8" Pitch, 28 Teeth
Bushing
Support - Shaft
Radial Ball Bearing - 6205-2RS, O.D. 52
Key, M5 X 5 X 30MM
Pulley Assy - Drive
Ring - Polyurethane
Nut - Special M20 X 1
Support - Motor Top

700rks-NA

2010 January

700rks Random Case Sealer
700rks

55
54

46
16

48
44

60
52
47
66
5
33

6
2
58
30

31
59
57

69
7

68
9

10
16 32
59

8
22
23

18
19
3

3
59

17
12

4
13
11

64
15

Figure 15267/2

700rks

2010 January

700rks

Figure 15267/2

Ref. No.

3M Part No.

Description

15267-45
15267-46

26-1003-5842-8
78-8091-0596-4
78-8100-0865-2
78-8052-6718-0
78-8052-6719-8
78-8046-8267-8
78-8091-0654-1
78-8046-8268-6
78-8076-4590-4
26-1011-8828-7
78-8137-0936-3
78-8137-0940-5
78-8070-1523-1
78-8100-1042-7
78-8137-0937-1
78-8070-1598-3
26-1002-4955-1
78-8005-5740-3
78-8070-1596-7
78-8137-0546-0
78-8017-9066-4
78-8005-5741-1
78-8070-1531-4
78-8137-0989-2
78-8100-1148-2
78-8100-1149-0
78-8076-4625-8
78-8054-8821-6
78-8076-4702-5
78-8076-4500-3
78-8100-1236-5
78-8100-1237-3
78-8100-1238-1
78-8100-1239-9

Screw Hd.M8 X 20
Gear Motor 115V 60Hz
Motor - 220/220v, 50/60 Hz, 3 Phase
Motor - 220/415v, 50 Hz, 3 Phase
Motor - 260/440v, 50 Hz, 3 Phase
Motor - 110/110v, 50/60 Hz, 1 Phase 0.12kw
Motor - 145v, 60 Hz, 1 Phase
Motor - 220/240v, 50 Hz, 1 Phase 0.12kw
Motor - 220/240v, 60 Hz, 1 Phase
Capacitor - 115V Gear Motor
Sprocket Z24 P 3/8''
Screw - Set M6 x 20
Screw 1/4 - 28X3/4
Washer - /15X6.35X2
Chain - 3/8" P=67
Cover
Screw - Self Tap 8P X1 3
Washer Plain Metric 4MM Nick.
Union - Elbow, PG 13,5
Cover - Rear Upper
Screw, MetricM5X12
Washer - Flat, M5
Belt - Drive with Hook
Cover - Upper, Front
Guard - Belt, R/H
Guard - Belt, L/H
Screw - Special L M5 X 16
End - Cap
Grommet - HEYCO SB1093-13
Stud - Mounting
Belt - Tensioning Assy - R/H
Belt - Tensioning Assy - L/H
Belt - Tensioning Assy - R/H
Belt - Tensioning Assy - L/H

15267-47
15267-48
15267-49
15267-50
15267-51
15267-52
15267-53
15267-54
15267-55
15267-56
15267-57
15267-58
15267-59
15267-60
15267-61
15267-62
15267-63
15267-64
15267-65
15267-66
15267-67
15267-68
15267-69
15267-70
15267-71

700rks-NA

2010 January

700rks Random Case Sealer
700rks

Figure 15249

700rks

2010 January

700rks

Figure 15249

Ref. No.

3M Part No.

Description

15249-1

78-8091-0660-8

Housing – Wire

15249-2

78-8076-4702-5

Grommet – /28

15249-3

26-1003-7963-0

Screw – Soc Hd M8 x 16

15249-5

78-8010-7163-6

Screw – Hex Hd M5 x 10

15249-6

78-8005-5741-1

Washer – Plain M5

15249-7

78-8137-0965-2

Support

15249-8

78-8076-4641-5

Cover

15249-9

78-8010-7157-8

Screw -Hex.Hd. M4X10

15249-10

78-8017-9018-5

Washer-Metric, Plain, M4 Spec.

15249-11

78-8060-7826-3

Screw , Hex.Hd. M4X16

15249-12

78-8005-5740-3

Washer Plain-Metric 4MM Nick.

15249-13

78-8010-7416-8

Nut-Metric, Hex, Steel M4

15249-14

78-8137-0966-0

Chain

15249-15

78-8060-7758-8

Grommet

2010 January

700rks
81

700rks Random Case Sealer
700rks

45
47
49

46
49

45
17

50
21

9
20

7 15

11
10

8
6

51
5
5

31
5

30 23 12
14

4
3

27 35 30

31
31

28
27

29
41

34 26
25

33
40

54
55

53
39 38
62

60
62
36

1
56

54
59

Figure 15269

700rks

2010 January

700rks
Figure 15269
Ref. No.
15269-1
15269-2
15269-3
15269-4
15269-5
15269-6
15269-7
15269-8
15269-9
15269-10
15269-11
15269-12
15269-13
15269-14
15269-15
15269-16
15269-17
15269-18
15269-19
15269-20
15269-21
15269-22
15269-23
15269-24
15269-25
15269-26
15269-27
15269-28
15269-29
15269-30
15269-31
15269-32
15269-33
15269-34
15269-35
15269-36
15269-37
15269-38
15269-39
15269-40
15269-41
15269-42
15269-43
15269-44
15269-45
15269-46
15269-47
15269-48
15269-49
15269-50
15269-51
15269-52
15269-53
15269-54
15269-55
15269-56
15269-57
15269-58
15269-59
15269-60
15269-61
15269-62
15269-63
15269-64

700rks

3M Part No.
78-8137-0990-0
78-8137-0991-8
78-8137-0992-6
78-8076-4518-5
78-8023-2551-0
78-8076-4567-2
78-8076-4568-0
78-8100-1158-1
78-8076-4570-6
78-8054-8588-1
78-8054-8567-5
78-8076-4571-4
78-8023-2479-4
78-8060-8416-2
78-8076-4572-2
78-8076-4573-0
78-8091-0555-0
78-8076-4575-5
78-8057-5747-9
78-8056-3965-1
78-8091-0510-5
78-8076-4653-0
78-8137-0994-2
78-8055-0718-9
78-8054-8787-9
78-8054-8788-7
78-8054-8786-1
78-8060-7520-2
78-8060-7519-4
78-8054-8783-8
78-8059-5517-2
78-8054-8784-6
78-8056-3945-3
78-8054-8785-3
78-8010-7418-4
26-1003-7963-0
78-8137-0995-9
26-1002-5753-9
78-8005-5740-3
26-1003-7943-2
78-8137-0996-7
78-8114-5073-9
78-8137-0997-5
78-8076-5385-8
78-8076-4648-0
78-8076-4649-8
78-8076-4650-6
26-1002-5830-5
78-8054-8779-6
78-8010-7210-5
78-8100-1162-3
78-8094-6145-8
78-8076-4651-4
78-8054-8821-6
78-8060-7885-9
26-1003-7964-8
78-8137-0998-3
78-8076-4759-5
78-8076-5030-0
78-8032-0375-7
26-1003-7957-2
26-1000-0010-3
78-8137-0566-8
78-8060-8435-2

Description
Infeed Conveyor Assembly
Frame – Infeed
Frame
Spacer – Bearing
Bearing – 6005-2RS
Pivot – Infeed
Key – 7 x 8 x 25
Lever – Infeed
Key – 6 x 6 x 15
Washer – 8,5/40 x 6
Screw – Soc Hd, Special
Sprocket – Z = 20
Screw – Set W/End Cup, M6 x 10
Nut – Special, M20 x 1
Stud – Joint
Pin – Air Cylinder
Nut – Special, M12
Cylinder – Air, /40 x 155
Mount – Cylinder Rod End
External Retaining Ring – M8
Regulator– Speed
Screw – Cushioning Cyl./40
Chain - 3/8" P=38
Chain-3/8" Pitch,55 Pitch Long
Link – Chain
Connector – Chain
Connector – Chain
Screw – M3 x 20
Screw – M3 x 25
Washer – Special
Nut – Self Locking, M3
Block – Chain
E-Ring – M4
Rod – Threaded Right/Left
Nut – Hex, M6
Screw – Soc Hd, M8 x 16
Cover – Chain
Screw – Self Tapping
Washer – Plain, 4 mm
Screw – Soc Hd, M4 x 12
Cover
Roller /32 x 1.2 x 580
Shaft – Roller
Spring
Guide Assembly
Guide – Infeed
Plate – Guide
Screw – Soc Hd, M6 x 12
End – Cap
Screw – Soc Hd Hex Soc, M6 x 20
Strap – Safety
Screw – Phillips, M5 x 12
Plate – Infeed
End – Cap
End – Cap, /25 x 1,2
Screw – Soc Hd Hex Soc Dr, M8 x 20
Support – Bracket
Shaft – Roller
Roller - Knurled
Screw – Hex Hd, M6 x 16
Screw – Soc Hd Hex Hd, M6 x 16
Washer – Flat, M6
Locking Colalr
Repair Kit – Cylinder/40

2010 January

700rks Random Case Sealer
700rks

9
10

10
9

14
8
13
4

11
7

5
6

Figure 15310
700rks

2010 January

700rks

Figure 15310

Ref. No.

3M Part No.

Description

15310-1

78-8137-3529-3

Conveyor In/Exit 700rks/rks Type 40800

15310-2

78-8076-4509-4

Frame - R/H

15310-3

78-8076-4510-2

Frame - L/H

15310-4

78-8076-4511-0

Cap - Front, R/H

15310-5

78-8076-4512-8

Cap - Front, L/H

15310-6

78-8032-0375-7

Screw - Hex Hd M6 x 16

15310-7

78-8010-7418-4

Nut - Hex M6

15310-8

78-8137-3600-2

Plate - W/Rod

15310-9

26-1003-5841-0

Screw - M8 x 16

15310-10

78-8017-9318-9

Washer - Plain 8mm

15310-11

78-8137-3601-0

Roller - 32 x 642

15310-12

78-8076-4507-8

Plate - Infeed

15310-13

78-8010-7157-8

Screw - Hex Hd M4 x 10

15310-14

78-8005-5740-3

Washer - Plain 4mm

15310-15

78-8076-4514-4

Bracket - Conveyor

700rks

2010 January

THIS PAGE IS BLANK

Important Safety
Information

Instructions and
Parts List

BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
TM

AccuGlide 3
Upper and Lower
Taping Heads 3 Inch

Spare Parts

Type 10800

Serial No._____________________________________

It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.

For reference, record taping head(s) serial number(s) here.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

AccuGlide™ is a Trademark of
3M, St. Paul, MN 55144-1000
Litho in U.S.A

Replacement Parts and Service Information

To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set
up and tested in the factory with Scotch® tapes. If technical assistance or replacement
parts are needed, call or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:
Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support
coordinator with the model/machine name, machine type, and serial number that are
located on the identification plate (For example: Model 700a - Type 3600 - Serial
Number 13282).
Identification Plate

United States 3M Tape Dispenser Parts
241 Venture Drive
1-800-344-9883
Amery, WI 54001-1325
Fax: 1-715-268-8153

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts
Note : Outside the U.S., contact the local 3M subsidiary for
parts ordering information.

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

AccuGlide 3 Taping Head - 3"

2009 February

THIS PAGE IS BLANK

Replacement Parts And Service Information

To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up
and tested in the factory with Scotch® tapes. If any problems occur when operating
this equipment and you desire a service call or phone consultation, call, write, or fax
the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when
ordering parts or additional manuals, include model/machine name, machine
type, and serial number that are located on the identification plate.

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M, St. Paul, MN 55144-1000
Printed in U.S.A.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

AccuGlide 3 Taping Head - 3"

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2009 February

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Instruction Manual
AccuGlide™ 3
Upper and Lower Taping Heads - 3 Inch
Type 10800

Table of Contents

Page

Equipment Warranty and Limited Remedy ...............................................................................................

i - ii

Table of Contents......................................................................................................................................

iii

Equipment Warranty and Limited Remedy ...............................................................................................

Intended Use ............................................................................................................................................

Taping Head Contents / How to Use Manual............................................................................................

Important Safeguards ............................................................................................................................... 4 - 5
Specifications ........................................................................................................................................... 6 - 7
Dimensional Drawing ....................................................................................................................
7
Installation ................................................................................................................................................
Receiving and Handling ................................................................................................................
Installation Guidelines ...................................................................................................................
Tape Leg Length ...........................................................................................................................
Tape Width Adjustment .................................................................................................................

8
8
8
8
8

Operation .................................................................................................................................................. 9 - 11
Tape Loading – Upper Taping Head.............................................................................................. 10
Tape Loading – Lower Taping Head.............................................................................................. 10 - 11
Maintenance ............................................................................................................................................. 12 - 13
Blade Replacement ....................................................................................................................... 12
Blade Guard .................................................................................................................................. 12
Blade Oiler Pad ............................................................................................................................. 12
Cleaning ........................................................................................................................................ 13
Applying/Buffing Roller Replacement............................................................................................ 13
Adjustments .............................................................................................................................................. 14 - 16
Tape Latch Alignment .................................................................................................................... 14
Tape Drum Friction Brake ............................................................................................................. 14
Applying Mechanism Spring.......................................................................................................... 15
One-Way Tension Roller ............................................................................................................... 15
Tape Leg Length ........................................................................................................................... 16
Leading Tape Leg Length Adjustment ............................................................................ 16
Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch] .................................... 16
Troubleshooting ........................................................................................................................................ 17 - 18
Spare Parts/Service Information...............................................................................................................
Recommended Spare Parts ..........................................................................................................
Replacement Parts and Service....................................................................................................

19
19
19

Replacement Parts Illustrations and Parts List ................................................................ Yellow Section 19 - 37
AccuGlide 3 Taping Head - 3"

i
iii
7

2009 February

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING
OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:
3M sells its AccuGlide™ 3 Upper and Lower Taping Heads - 3 Inch, Type 10800 with the following warranty:
1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for
ninety (90) days after delivery.
2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after
delivery.
If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be,
at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable
time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such
notice within five (5) business days after the expiration of the warranty period. All notices required hereunder shall
be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair or replacement as
provided under this warranty, the part must be returned as directed by 3M to its factory or other authorized service
station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof,
3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or
pay for the labor required to remove any part or equipment or to install the repaired or replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal wear, inadequate or improper
maintenance, inadequate cleaning, non-lubrication, improper operating environment, improper utilities, operator error
or misuse, alteration or modification, mishandling, lack of reasonable care, or due to any accidental cause.

Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising
from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory
asserted, including breach of warranty, breach of contract, negligence, or strict liability.
Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by
a written agreement signed by authorized representatives of 3M and seller.

Taping Head Contents

AccuGlide™ 3 Upper and Lower Taping Heads - 3 Inch - consists of:
Qty.

Part Name

1
1
1
1

Taping Head Assembly
Tape Drum and Bracket Assembly
Hardware and Spare Parts Kit
Threading Tool

AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000

AccuGlide 3 Taping Head - 3"

iv
ii
8

2009 February

AccuGlide 3 – 3 Inch Taping Head Assemblies
Intended Use
size and simplicity of the taping head also makes
it suitable for mounting in box conveying systems
other than 3M-Matic™ case sealers. This includes
replacement of other types of taping, gluing or
stapling heads in existing case sealing machines.
The AccuGlide™ 3 Taping Heads have been
designed and tested for use with Scotch® pressuresensitive film box sealing tape.

The intended use of the AccuGlide™ 3 Upper and
Lower Taping Heads - 3 Inch- is to apply a "C" clip
of Scotch® pressure-sensitive film box sealing tape
to the top and/or bottom center seam of regular
slotted containers.
These taping heads are incorporated into most
standard 3M-Matic™ case sealers. The compact

AccuGlide™ 3 Upper Taping Head - 3 Inch, Type 10800
AccuGlide 3 Taping Head - 3"

2009 February

THIS PAGE IS BLANK

Taping Head Contents

AccuGlide™ 3 Upper and Lower Taping Heads - 3 Inch - consists of:
Qty.

Part Name

1
1
1
1

Taping Head Assembly
Tape Drum and Bracket Assembly
Hardware and Spare Parts Kit
Threading Tool

General Information
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments, technical and manufacturing specifications, maintenance, troubleshooting, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a definition
of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul,
MN 55144-1000 (USA) Edition February 2009/Copyright 3M 2009. All rights reserved The manufacturer reserves
the right to change the product at any time without notice Publication © 3M 2009.

How to use this Manual
The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all operators of this equipment and the manual is kept up to date with all subsequent amendments. Should the equipment
be sold or disposed of, please ensure that the manual is passed on with the machine.
Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic
components will include relevant schematics or programs in the enclosure (or will be delivered separately as needed)
Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual
for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your
after sale service for a new copy (if it is possible, please have the manual name, part number, and revision information and/or model/machine name, machine type, and serial number) that are located on the identification plate
(For example: Model 700a - Type 3600 - Serial Number 13282).
NOTE:
All the important warning notes related to the operation of the machine are identified by the symbol:

Updating the Manual
Modifications to the machine are subject to manufacturer's internal procedures. The user may receive pages or parts
of the manual which contain amendment made after its first publication. The user must use them to update this manual.
AccuGlide 3 Taping Head - 3"

2009 February

Important Safeguards

This safety alert symbol identifies
important safety messages in this
manual. READ AND UNDERSTAND
THEM BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.

CAUTION
•

To reduce the risk associated with
muscle strain:

− Use proper body mechanics when
removing or installing taping heads that are
moderately heavy or may be considered
awkward to lift

Explanation of Signal Word Consequences

•

WARNING: Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.

To reduce the risk associated with impact
hazards:

− Place the taping head on a smooth level
surface when maintaining or servicing this
equipment

CAUTION: Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.

WARNING
•

To reduce the risk associated with
mechanical hazards:

− Read, understand and follow all safety and
operating instructions before operating or
servicing the case sealer

− Allow only properly trained and qualified
personnel to operate and/or service this
equipment

•

To reduce the risk associated with shear,
pinch, and entanglement hazards:

− Turn air and electrical supplies off on
associated equipment before performing any
adjustments, maintenance, or servicing the
taping heads

− Never attempt to work on the taping head
or load tape while the box drive system is
running

•

To reduce the risk associated with sharp
blade hazards:

− Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp

AccuGlide 3 Taping Head - 3"

2009 February

Important Safeguards (Continued)
Important – In the event the following safety labels are damaged or destroyed, they must be replaced to
ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.

Upper Taping Head Label 78-8137-3317-3
Lower Taping Head Label 78-8137-3316-5

78-8070-1335-0
Figure 1-1 Replacement Labels/3M Part Numbers

AccuGlide 3 Taping Head - 3"

2009 February

Specifications
1.

Tape:
For use with Scotch® pressure-sensitive film box sealing tapes.

Tape Width:
48mm [2 inches] minimum to 72mm [3 inches] maximum.

Tape Roll Diameter:
Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)

Tape Application Leg Length - Standard:
70mm ± 6mm [2-3/4 inches ±1/4 inch]
Tape Application Leg Length - Optional:
50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")

Box Size Capacities:
For use with center seam regular slotted containers.
Minimum
Length –
Height –
Width –

Maximum

150mm [6 inches]
120mm [4-3/4 inches] (most “3M-Matic” Case Sealers)
90mm [3-1/2 inches] (with optional 2 inch leg length)
150mm [6 inches]

Unlimited
Limited by
Case Sealer

When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction
manual specifications for box weight and size capacities.
6.

Operating Rate:
Conveyor speeds up to 0.5 m/s [100 feet per minute].

Operating Conditions:
Use in dry, relatively clean environments at 5° to 40° C [40° to 105° F] with clean dry boxes.
Important – Taping heads should not be washed down or subjected to conditions causing moisture
condensation on components.

Taping Head Dimensions:
Length
Height
Width
Weight

–
–
–
–

442 mm [17 3/8 inches]
648 mm [25 1/2 inches] (with tape drum)
130 mm [5-1/8 inches] (without mounting spacers)
Packaged: 8.2 kg [18 lbs.] Unpackaged: 7.3 kg [16 lbs.]

AccuGlide 3 Taping Head - 3"

2009 February

Specifications (Continued)

132mm [5.2 in.]

Figure 2-1 – Dimensional Drawing

AccuGlide 3 Taping Head - 3"

2009 February

Installation

WARNING
•

To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are
extremely sharp
3. Figure 2-1 illustrates the typical mounting
relationship for opposing taping head
assemblies to allow taping of box heights down
to 90mm [3-1/2 inches]. To tape box heights
down to 70mm [2-3/4 inches], the taping heads
must be completely staggered so only one tape
seal is being applied at one time.

Receiving And Handling
After the taping head assembly has been
unpackaged, examine the unit for damage that
might have occurred during transit. If damage is
evident, file a damage claim immediately with the
transportation company and also notify your 3M
Representative.

Note – AccuGlide™ 3 Upper Taping Head is
supplied with a buffing arm guard. Adjustments
to this guard may be required to install the taping
head into some older design 3M-Matic™ case
sealers.

Installation Guidelines
The taping head assembly can be used in converting
existing or in custom made machinery.
It can be mounted for top taping or bottom taping.
Refer to "Box Size Capacities," as well as Figure
2-1 in the Specifications section, for the following
points in making such installations:

4. Mounting studs are provided with the taping
head, but special installations may require
alternate means for mounting.
5. Box hold-down or guide skis should be provided
and the taping head mounted so that the side
plates are 6mm [1/4 inch] maximum away from
the ski surface on which the box rides.

CAUTION
•

To reduce the risk associated with
muscle strain:

− Use proper body mechanics when

Tape Leg Length

removing or installing taping heads that are
moderately heavy or may be considered
awkward to lift

Taping heads are factory set to apply standard
70mm [2-3/4 inch] tape legs. The heads can be
converted to apply 50mm [2 inch] tape legs if desired
but both upper and lower heads must be set to apply the same tape leg length. See "Adjustments –
Changing Tape Leg Length From 70 to 50mm
[2-3/4 to 2 Inches]."

Important – Always conduct a hazard review to
determine appropriate guarding requirements
when the installation is in an application other
than 3M-Matic (TM) equipment

Also, the conveyor speed at which the product
moves through the taping heads, affects the leading
and trailing tape leg length. See "Adjustments section – Leading Tape Leg Length Adjustment."

1. The box conveying system must positively
propel the box in a continuous motion, not
exceeding 0.50 m/s [100 feet per minute],
past the taping head assembly since the box
motion actuates the taping mechanism.

Tape Width Adjustment
2. If a pusher or cleated conveyor is being used,
steps should be taken in the conveyor design to
prevent the pusher from contacting the applying
or buffing roller arms resulting in damage to the
taping head.

AccuGlide 3 Taping Head - 3"

Taping heads are factory set to apply 72mm [3 inch]
wide tape. If it is necessary to align the tape or to
apply narrower tapes, refer to "Adjustments – Tape
Web Alignment" for set-up procedure.
8

2009 February

Operation

Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View)

Applying Roller

Orange Knife Guard
Tape Cut-Off Knife

Threading Needle
Wrap Roller
Buffing
Roller
Buffing Arm
Cover
Knurled Roller

Applying
Mechanism
Spring

Tension Wrap Roller
One-Way
Tension Roller
Tape Adhesive Side
Tape Supply Roll
Tape Drum

Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View)

AccuGlide 3 Taping Head - 3"

2009 February

Operation (Continued)

WARNING
• To reduce the risk associated with shear, pinch, and entanglement hazards:
− Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the machine or taping heads

− Never attempt to work on the taping heads or load tape when the box drive system is running

• To reduce the risk associated with sharp blade hazards:
− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are
extremely sharp
5. Pull the threading needle down until the tape
travels between the apply plate and the ears of
the apply arm (Position 4) until it extends past
the applying roller. When properly threaded the
adhesive side of the tape should be facing the
knurled rollers at position 2 and also position 3.

It is recommended that the detailed instructions and
sketches in this manual be referred to the first few
times the taping head is loaded/threaded until the
operator becomes thoroughly familiar with the tape
loading operation.
Note – Remove tape roll before removing
taping head from machine to minimize weight.

6. Cut away any excess tape.
Important – Do not cut against the apply roller roller damage could occur.

CAUTION
•

Tape Loading – Lower Taping Head

To reduce the risk associated with muscle
strain:

1. Remove the lower taping head from the
conveyor bed or associated equipment and
place it a convenient working position.

− Use proper body mechanics when
removing or installing taping heads that are
moderately heavy or may be considered
awkward to lift

•

2. The lower taping head is loaded and threaded
in the same manner as the upper head. Follow
the upper taping head tape loading/threading
procedure.

To reduce the risk associated with impact
hazards:

− Place the taping head on a smooth level

Figure 3-3 Insert threading needle through rollers in
direction indicated by arrows.

surface when maintaining or servicing this
equipment

One-Way
Tension
Roller

Tape Loading – Upper Taping Head
1. Place the upper taping head in a convenient
working position.

Tension
Wrap
Roller

2. Refer to Figures 3-3 to 3-5 and tape threading
label. Position the tape supply roll so the adhesive side of tape is facing the front of the taping
head as it is pulled from the supply roll.

Knurled
Roller

3. Attach the threading needle to the end of the
roll. Guide the threading needle around the wrap
roller (Position 1) then back around the one-way
tension roller (Position 2).

Wrap
Roller
Applying
Roller

4. Continue pulling the threading needle down and
guide it between the two rollers on the apply arm
(Position 3).
AccuGlide 3 Taping Head - 3"

Figure 3-3 – Tape Loading/Threading
10

2009 February

Operation (Continued)

Figure 3-4
Place tape roll on tape drum to dispense tape with
adhesive side forward. Seat tape roll fully against
back flange of drum. Adhere tape lead end to
threading needle as shown.

WARNING
•

To reduce the risk associated with sharp
blade hazards:

Figure 3-4 – Tape Loading/Threading

− Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp

Manually turn tape roll to create slack tape while
pulling threading needle through tape applying
mechanism until needle is through and tape is in
alignment with applying roller.
Excess tape can be cut with a scissors at applying
roller.
Figure 3-5 – Tape Loading/Threading

AccuGlide 3 Taping Head - 3"

2009 February

Maintenance

WARNING
•

To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running
•

To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are
extremely sharp
The AccuGlide™ 3 Taping Head - 3 Inch has
been designed for long, trouble free service. The
taping head will perform best when it receives
routine maintenance and cleaning. Taping head
components that fail or wear excessively should be
promptly repaired or replaced to prevent damage to
other portions of the head or to the product.

3. Bottom the blade slots against the screws.
(This will position the blade at the correct angle.)
Tighten the blade screws to secure the blade.

Blade Replacement, Upper and Lower Taping
Heads – Figure 4-1

Blade Guard

Note – Check the blade position to insure
proper clearance between blade and guard
by slowly pivoting the blade guard back.

The blade guard covers the blade whenever a box
is not being taped. Periodically check to be sure the
blade guard is functioning properly and returning to
cover the blade. Replace any defective parts.

WARNING
• To reduce the risk associated with

Blade Oiler Pad

sharp blade hazards:

− Keep hands and fingers away from tape
cutoff blade edge. The knives are
extremely sharp

WARNING
•

1. Loosen, but do not remove, the blade screws
(A). Remove and discard old blade.

To reduce the risk associated with sharp
blade hazards:

− Keep hands and fingers away from tape

2. Mount the new blade (B) with the beveled side
away from the blade holder.

cutoff blade edge. The knives are
extremely sharp
The taping heads are equipped with a felt oiler pad
that has been pre-lubricated at the factory to
provide a film of oil on the cutting edge of the blade
to reduce adhesive build-up. Apply SAE #30 nondetergent oil as needed. Saturate felt oiler pad.
Should tape adhesive build-up occur on blade,
carefully wipe clean with an oily cloth.

Knife
Guard

Knife
Holder

Figure 4-1 – Blade Replacement
AccuGlide 3 Taping Head - 3"

2009 February

Maintenance (Continued)

WARNING
•

•

To reduce the risk associated with shear, pinch, and entanglement hazards:

−

Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the taping heads

−

Never attempt to work on the taping head or load tape while the box drive system is running

To reduce the risk associated with sharp blade hazards:

−

Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades
are extremely sharp

Cleaning

Applying/Buffing Roller Replacement

Regular slotted containers produce a great deal
of dust and paper chips when conveyed through
taping heads. If this dust is allowed to build-up
on the heads, it can cause wear on the moving
parts. Excessive dirt build-up should be wiped
off with a damp cloth. Cleaning should be done
once per month, depending on the number and
type of boxes used. If the boxes used are dirty, or
if the environment in which the heads operate is
dusty, cleaning on a more frequent basis may be
necessary.

Replacing roller requires removal of shaft and
mounting screws. With no area on the shaft to grip,
the shaft often turns when attempting to remove the
second screw.
To ease removal of second screw, a 5mm hex
socket has been provided at the bottom of the
threads in both ends of the shaft. Insert a 5mm
hex key wrench into this socket after removing one
screw to hold the shaft for removal of the second
screw. See Figure 4-2.

Note – Never attempt to remove dirt from
taping heads by blowing it out with compressed
air. This can cause the dirt to be blown inside
the components onto sliding surfaces. Dirt
in these areas can cause serious equipment
damage. Never wash down or subject
taping heads to conditions causing moisture
condensation on components. Serious
equipment damage could result.

Hex Socket

5mm Hex
Key Wrench

Section View of
Roller/Shaft

Figure 4-2 – Roller Shaft Section View

AccuGlide 3 Taping Head - 3"

2009 February

Adjustments

WARNING
•

To reduce the risk associated with shear,
pinch, and entanglement hazards:
− Turn air and electrical supplies off on
associated equipment before performing
any adjustments, maintenance, or servicing
the machine or taping heads
− Never attempt to work on the taping
head or load tape while the box drive
system is running

Figure 5-1 – Tape Latch Alignment

Tape Latch Alignment – Figure 5-1
The Latching tape drum assembly is pre-set to
accommodate 72mm [3 inch] wide tape. The tape
drum assembly is adjustable to provide alignment of
narrower tapes.
To move the latch to a position that corresponds to a
new tape core width (Figure 5-1):
1. Remove screw from the latch.
2. Move to the latch to the position that corresponds
to the tape core width.
3. Replace screw in the new latch location.

25mm Hex
Wrench
5mm Hex
Wrench

To adjust or center the tape width on the centerline
of the taping head, and therefore box center seam,
(Figure 5-2):
1. Loosen the locking hex nut behind tape drum
bracket on tape drum shaft. Use an adjustable
wrench or 25mm open end wrench.
Note – To set up 72mm tape drum for 48mm tape,
disassemble tape drum from bracket and install lock
nut between tape drum and bracket as shown in inset,
Figure 5-3.
2. Turn tape drum shaft in or out to center the tape
web (use 5mm hex wrench).
3. Tighten locking hex nut to secure the adjustment.
No other components require adjustment for tape web
alignment.

Shaft
Figure 5-2 – Tape Web Alignment
Adjustment Nut,
Tape Drum Brake

Tape Drum Friction Brake – Figure 5-3
The tape drum friction brake on each taping head is
pre-set for normal operation to prevent tape roll over
travel. Should tension adjustment be required, turn
the self-locking nut on the shaft to vary compression
of the spring. Turn the nut clockwise to increase the
braking force, and counterclockwise to decrease the
braking force. Adjust brake to minimum tension to
prevent excessive tape roll over travel.
Note – Excess braking force will cause poor tape
application and may lead to tape tabbing on the
trailing tape leg.

AccuGlide 3 Taping Head - 3"

Figure 5-3 – Tape Drum Friction Brake

2009 February

Adjustments (Continued)

WARNING
•

To reduce the risk associated with shear,
pinch, and entanglement hazards:

− Turn air and electrical supplies off on
associated equipment before performing any
adjustments, maintenance, or servicing the
machine or taping heads

− Never attempt to work on the taping head
or load tape while the box drive system is
running
Applying Mechanism Spring
To obtain access to the spring, remove the taping
head cover (four mounting screws). Replace cover
when finished.
The applying mechanism spring, shown in
Figures 5-4A and 5-4B, controls applying and
buffing roller pressure on the box and returns
the mechanism to the reset position. The spring
pressure is pre-set, as shown in Figure 5-4A for
normal operation, but is adjustable.

Figure 5-4 – Applying Mechanism Spring

If a tape gap appears on the trailing surface of the
box increase spring pressure. If the front of the box
is being crushed by the applying roller decrease
spring pressure.
Removing the spring end loop from the spring holder
and placing loop in other holes provided, as shown
in Figure 5-4B, will adjust the spring pressure.
One-Way Tension Roller
0.5 - 0.9kg
[1 - 2 lbs.]

Figure 5-5
The one-way tension roller is factory set. When
replacing this assembly, the roller must have a force
of approximately 0.5 kg to 0.9 kg [1 to 2 lbs.] when
turning.
To Adjust Tension:
1. Wrap a cord or small strap (non-adhesive) 4-6
turns around the tension roller.
2. Attach a spring scale to the end of the cord or
strap.
3. Turn the adjusting nut with the socket wrench
provided, until a force of approximately 0.5 kg to
0.9 kg [1 to 2 lbs.] is required to turn the roller by
pulling on the spring scale.

AccuGlide 3 Taping Head - 3"

Adjusting Nut
Figure 5-5 – One-Way Tension Roller

2009 February

Adjustments (Continued)

WARNING
•

To reduce the risk associated with shear,
pinch, and entanglement hazards:

One-Way
Tension
Roller

− Turn air and electrical supplies off on
associated equipment before performing any
adjustments, maintenance, or servicing the
machine or taping heads

− Never attempt to work on the taping head
or load tape while the box drive system is
running
Tape Leg Length

WARNING
•

To reduce the risk associated with sharp
blade hazards:

− Keep hands and fingers away from tape
cutoff knives under orange blade guards.
The blades are extremely sharp

Tape Leg
50 or 70mm ± 6mm
[2 or 2-3/4in. ± 1/4in.

Leading Tape Leg Length Adjustment – Figure 5-6

Figure 5-6 – Leading Tape Leg Length

The one-way tension roller position is adjustable to
control the leading tape leg length.
Moving this roller farther away from the box top or
bottom surface will decrease the leading leg length.
Moving it closer to the box top or bottom surface will
increase the leading leg length.

Position A

Changing Tape leg Length from 70 to 50mm [2-3/4 to
2 inches] – Figure 5-7

Position A-A

Note – When changing tape leg length, both upper
and lower heads must be adjusted to apply the same
leg lengths.

One-Way
Tension Roller
Assembly
Slot C-C
Slot C

1. Remove and retain two hex head screws and
remove the brush from normal position “A” on side
frame.
2. Remount and secure brush in position “A-A” on
side frame forward of normal location using original
fasteners.
3. Remove cut-off bracket extensions from position "B".
4. Remount cut-off bracket extensions in forward
position “B-B”.
5. Remove and retain the one-way tension roller
assembly from slot “C” in frame.
6. Remount tension roller assembly near top of slot
“C-C” in frame using original fasteners.
7. Adjust tension roller according to "Leading Tape Leg
Length Adjustment" above.

Cut-Off
Position
B
Bracket
Brush
Position B-B
Extension
Figure 5-7 – Changing Tape Leg Length

16
AccuGlide 3 Taping Head - 3"

2009 February

Troubleshooting

Troubleshooting Guide
Problem

Cause

Correction

The tape leg on the front of the
case is too long

The tape is threaded incorrectly

The tape must go around the wrap
roller before going around the
one-way tension roller

The tape tension is too low

Adjust the one-way tension roller

The knurled roller drags

Check for adhesive build-up
between the knurled roller and its
shaft. Clean and lubricate shaft.
Remove all lubricant from roller
surfaces.

Tape tracks to one side or drags
on the support tabs of applying
frame

Adjust the tape web alignments

The one-way tension roller is not
correctly positioned

Position the roller in its mounting
slot so that the tape extends just
beyond the center line of the
applying roller

Taping head is not set up properly

Check leg length adjustments

The blade is dull and/or has
broken teeth

Replace the blade

Tape tension is insufficient

Increase tape tension by adjusting
the one-way tension roller

Adhesive has built up on the blade

Clean and adjust the blade

The blade is not positioned
properly

Make sure the blade is bottomed
out against the mounting bolts

The blade is dry

Lubricate the blade oiler pad on
the blade guard

The blade is in backwards

Mount the blade so that the
beveled edge is away from the
entrance of the head

One or both cutter springs are
missing or stretched

Replace the defective spring(s)

Tension roller surface is not fully
contacting the taping head frame

Make sure one-way bearing is
below the surface of the tension
roller. If not, press bearing further
into roller or replace roller.

The blade does not cut tape or the
tape end is jagged or shredded

(Continued)
AccuGlide 3 Taping Head - 3"

2009 February

Troubleshooting (Continued)

Troubleshooting Guide
Problem

Cause

Correction

Tape is tabbing on the trailing leg
on the back of the box

There is excess tension on the
tape drum assembly and/or the
one-way tension roller assembly

Adjust the one-way tension roller
and/or the tape drum assembly

Rollers in the tape path do not
rotate freely

Clean adhesive deposits from
the surface, ends, and shafts of
the rollers. Then lubricate roller
shafts. Remove all lubricant from
roller surfaces.

The blade is not cutting tape
properly

Refer to tape cutting problems

The tape is threaded incorrectly

Rethread the tape

Applying mechanism spring has
too little tension

Move spring hook to next tighter
hole

The tape is incorrectly threaded

Rethread the tape

Flanged knurled roller overruns on
return of applying mechanism to
its rest position

Adjust tension roller position in
mounting slot to lengthen tape leg

Applying roller overruns on return
of applying mechanism to its rest
position

There should be a slight drag
when rotating the applying roller.
If not, check friction springs and/
or friction pins and replace if
necessary

The one-way tension roller is not
correctly positioned

Position roller in it mounting slot
so that tape end extends beyond
center line of applying roller

The one-way tension roller is
defective

Replace the one-way tension
roller

Tape drum not centered

Reposition tape drum

Centering guides not centered

Adjust centering guides

Box flaps not of equal length

Check box specifications

The tape end does not stay in
application position in front of the
applying roller

Tape not centered on box seam

AccuGlide 3 Taping Head - 3"

2009 February

Spare Parts/Service Information

Recommended Spare Parts
Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should
be ordered to keep the taping heads in production:

AccuGlide™ 3 Upper Taping Head - 3 Inch
Qty.
Ref. No.
Part Number

Description

4
1
1
2
1

Stud – Mounting
Spring – Upper Extension
Knife – 89mm/3.5 Inch
Spring – Cutter
Tool – Tape Threading

10932-22
10928-10
10928-2
10928-12
-

78-8076-4500-3
78-8137-3311-6
78-8028-7899-7
78-8052-6602-6
78-8076-4726-4

AccuGlide™ 3 Lower Taping Head - 3 Inch
Qty.
Ref. No.
Part Number

Description

1
2
4
1
1

Knife – 89mm/3.5 Inch
Spring – Cutter
Stud – Mounting
Spring – Lower Extension
Tool – Tape Threading

10928-2
10928-12
10931-22
10927-10
-

78-8028-7899-7
78-8052-6602-6
78-8076-4500-3
78-8137-3312-4
78-8076-4726-4

In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare
parts be maintained which will require replacement under normal wear of the taping head.
Qty.

Ref. No.

Part Number

Description

1
1
1

10929-15
10926/10927-5
10928-18

78-8057-6181-0
78-8057-6180-2
78-8113-7030-9

Roller – Applying
Roller – Buffing
Spring – Torsion

Replacement Parts and Service
Refer to the first page of this instruction manual “Replacement Parts and Service Information."

AccuGlide 3 Taping Head - 3"

2009 February

Replacement Parts Illustrations and Parts Lists
AccuGlide™ 3 Upper Taping Head - 3 Inch, Type 10800
AccuGlide™ 3 Lower Taping Head - 3 Inch, Type 10800

Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by figure numbers.

Refer to the figure or figures to determine the individual parts required and the parts reference number.

The replacement parts list, that follows each illustration, includes the part number and part description
for the parts in that illustration.

Note – The complete description has been included for standard fasteners and some commercially
available components. This has been done to allow obtaining these standard parts locally, should the
customer elect to do so.

Refer to the first page of this instruction manual "Replacement Parts and Service Information" for
replacement parts ordering information.

IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies
shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts
to confirm item availability.

AccuGlide 3 Taping Head - 3"

2009 February

Taping Head Assemblies - AccuGlide™ 3 Taping Heads - 3 Inch

Figure 10402

Figure 10932 (Upper)
Figure 10931 (Lower)

Figure
10930

Figure 10929
Figure 10926 (Upper)
Figure 10927 (Lower)

AccuGlide 3 Taping Head - 3"

Figure 10928

2009 February

27
3

4
29

8
29

25
15

16
19

17 18

17
12
31

31
20
21

Figure 10932 – Upper Head

AccuGlide 3 Taping Head - 3"

2009 February

Figure 10932 – Upper Head
Ref. No.

3M Part No.

Description

10932-1

78-8137-3294-4

Frame – Tape Mount Upper Assembly

10932-2

78-8137-3295-1

Frame – Front Upper Assembly

10932-3

78-8068-4143-9

Guide – #1

10932-4

78-8068-4144-7

Guide – #2

10932-5

78-8060-7818-0

Screw – Hex Hd, M4 x 12

10932-6

78-8010-7416-8

Nut – Hex Jam, M4

10932-7

78-8076-4735-5

Spacer – Spring

10932-8

78-8137-3309-0

Shaft - Pivot 115mm

10932-9

78-8060-7939-4

Spacer – 10 x 115 W/Slots

10932-10

78-8060-7936-0

Brush Assembly

10932-11

78-8054-8796-0

Shaft – Tension Roller

10932-12

78-8054-8798-6

Shaft – Wrap Roller

10932-13

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10932-15

78-8100-1009-6

Washer – Special

10932-16

78-8054-8797-8

Roller – Top Tension

10932-17

26-1004-5510-9

Washer – Plain, M10

10932-18

78-8052-6567-1

Spring – Compression

10932-19

78-8017-9077-1

Nut – Self Locking, M10 x 1

10932-20

78-8054-8799-4

Roller – Wrap

10932-21

26-1000-1613-3

Ring – Retaining, Tru-Arc #1-420-0120-100

10932-22

78-8076-4500-3

Stud – Mounting

10932-23

78-8076-5242-1

Stop – Cut-Off Frame

10932-24

78-8060-8179-6

Screw - Flat Head Hex, M6 x 20

10932-25

78-8076-5477-3

Washer – Special, 6.5 x 20 x 4

10932-26

78-8137-3310-8

Guard – Head

10932-27

78-8060-8087-1

Screw – M5 x 10

10932-28

78-8005-5741-1

Washer – Flat, M5

10932-29

78-8133-9615-3

Bumper

10932-30

78-8133-9605-4

Label – Threading, English Language

10932-31

78-8060-7937-8

Spacer 6.5 / 14 x 12.5

10932-32

78-8060-7938-6

Screw - Low Profile M6 x 25

AccuGlide 3 Taping Head - 3"

2009 February

8
1

7
4
16
2

3
4

9
6

Figure 10929 – Upper and Lower Heads

AccuGlide 3 Taping Head - 3"

2009 February

Figure 10929 – Upper and Lower Heads

Ref. No.

3M Part No.

Description

10929-1

78-8133-9520-5

Arm – Applying, R/H

10929-2

78-8133-9521-3

Arm – Applying, L/H

10929-3

78-8070-1292-3

Plate – Back-Up

10929-4

78-8076-4736-3

Shaft Roller

10929-5

78-8076-4737-1

Roller Assembly – Knurled

10929-6

78-8076-4738-9

Roller – Wrap

10929-7

78-8054-8806-7

Spacer

10929-8

78-8017-9082-1

Bearing – Special, 30 mm

10929-9

78-8017-9106-8

Screw – Bearing Shoulder

10929-10

78-8054-8801-8

Shaft – 10 x 85, W/Hexagon

10929-11

78-8017-9074-8

Washer – Nylon, 15mm

10929-12

26-1004-5510-9

Washer – Friction

10929-13

78-8052-6567-1

Spring – Compression

10929-14

78-8137-1392-8

Assembly– Applying Roller

10929-15

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10929-16

78-8094-6151-6

Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk

AccuGlide 3 Taping Head - 3"

2009 February

7
8
7
9
6
7

7
4

Figure 10926 – Upper Head

AccuGlide 3 Taping Head - 3"

2009 February

Figure 10926 – Upper Head

Ref. No.

3M Part No.

Description

10926-1

78-8137-3300-9

Buffing Arm – Sub Assembly

10926-2

78-8137-3301-7

Buffing Arm – Sub Assembly

10926-3

78-8091-0799-4

Shaft – 10 x 85, W/Hexagon

10926-4

78-8137-1397-7

Roller – Buffing Assembly

10926-5

78-8076-4739-7

Spacer – Spring

10926-6

78-8052-6580-4

Spacer

10926-7

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10926-8

78-8137-3311-6

Spring – Upper (100 fpm)

10926-9

78-8070-1244-4

Holder – Spring

AccuGlide 3 Taping Head - 3"

2009 February

1
3
7
8
7

5
9

Figure 10930 – Upper and Lower Heads

AccuGlide 3 Taping Head - 3"

2009 February

Figure 10930 – Upper and Lower Heads
Ref. No.

3M Part No.

Description

10930-1

78-8137-3302-5

Link – R/H Assembly

10930-3

78-8137-3314-0

Shaft – Pivot, Buffing

10930-4

78-8017-9082-1

Bearing – Special 30 mm

10930-5

78-8017-9106-8

Screw – Bearing Shoulder

10930-6

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10930-7

78-8137-3305-8

Spacer – Applying Pivot

10930-8

78-8137-3313-2

Shaft – Pivot, Applying

10930-9

78-8137-6151-6

Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk

AccuGlide 3 Taping Head - 3"

2009 February

17
18

5
7

4
7

14
13

16
13

9
10
12

14
10
9
11

Figure 10928 – Upper and Lower Heads

AccuGlide 3 Taping Head - 3"

2009 February

Figure 10928 – 3" Upper and Lower Heads

Ref. No.

3M Part No.

Description

10928-1

78-8070-1283-2

Frame – Cut-Off

10928-2

78-8028-7899-7

Knife – 89 mm/3.5 Inch

10928-3

26-1002-5817-2

Screw – Hex Hd, M5 x 8

10928-4

78-8076-4741-3

Knife Guard Assembly – W/English Language Label

10928-5

78-8054-8813-3

Shaft – Knife Guard

10928-7

26-1005-4758-2

Screw – Flat Hd, Soc Dr, M4 x 10

10928-8

78-8060-7941-0

Pin – Spring Holder W/Slots

10928-9

78-8052-6600-0

Spacer

10928-10

78-8070-1269-1

Bumper

10928-11

26-1005-4757-4

Screw – Flat Hd, Soc Dr, M5 x 20

10928-12

78-8052-6602-6

Spring – Cutter

10928-13

78-8017-9132-4

Pivot – Cutter Lever

10928-14

26-1003-5828-7

Screw – Spec, Hex Hd, M6 x 10

10928-15

78-8070-1216-2

Slide – Extension

10928-16

26-1008-6574-5

Screw – Flat Hd, Phil Dr, M4 x 10

10928-17

78-8113-7060-6

Bushing – 83.7 mm Long

10928-18

78-8113-7030-9

Spring – Torsion

10928-19

78-8070-1335-0

Label – Warning, English

AccuGlide 3 Taping Head - 3"

2009 February

14
3

13
12
13

14 14
4
20
9
13

11
15

15
21

17
25

6
11
7

10
14

8
12
2

Figure 10402 – Upper and Lower Heads

AccuGlide 3 Taping Head - 3"

2009 February

Figure 10402 – 3" Latch Upper and Lower Heads
Ref. No.

3M Part No.

Description

10402-1

78-8070-1395-4

Bracket – Bushing Assembly

10402-2

78-8060-8462-6

Shaft – Tape Drum, 3 Inch Head

10402-3

78-8017-9169-6

Nut – M18 x 1

10402-4

78-8098-8829-6

Tape Drum Sub Assembly – 3 Inch Wide

10402-5

78-8098-8828-8

Tape Drum

10402-6

78-8098-8830-4

Leaf Spring

10402-7

26-1002-5753-9

Screw – Self Tapping

10402-8

78-8060-8172-1

Washer – Friction

10402-9

78-8052-6271-0

Washer – Tape Drum

10402-10

78-8100-1048-4

Spring – Core Holder

10402-11

78-8017-9077-1

Nut – Self Locking, M10 x 1

10402-12

78-8100-1050-0

Spacer – Bracket

10402-13

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10402-14

78-8133-9641-9

Tape Drum Assembly – 3 Inch Head

10402-15

26-1004-5510-9

Washer – Plain, M10

10402-16

78-8098-8816-3

Latch – Tape Drum

10402-17

78-8052-6651-3

Washer - Nylon

33
AccuGlide 3 Taping Head - 3"

23
7

9
10

21
20

12
17

18 17

16
11
24

25
29
29

28
27

Figure 10931 – Lower Head

AccuGlide 3 Taping Head - 3"

2009 February

Figure 10931 – Lower Head

Ref. No.

3M Part No.

Description

10931-1

78-8137-3296-9

Frame – Tape Mount Lower Assembly

10931-2

78-8137-3297-7

Frame – Front Lower Assembly

10931-3

78-8068-4144-7

Guide – #2

10931-4

78-8068-4143-9

Guide – #1

10931-5

83-0002-7336-3

Screw – Hex Hd, M4 x 14

10931-6

78-8010-7416-8

Nut – Hex, M4

10931-7

78-8076-4735-5

Spacer – Spring

10931-8

78-8055-0694-2

Spacer – 10 x 10 x 115 mm

10931-9

78-8060-7939-4

Spacer – 10 x 115, W/Slots

10931-10

78-8060-7936-0

Brush Assembly

10931-11

78-8054-8796-0

Shaft – Tension Roller

10931-12

78-8054-8798-6

Shaft – Wrap Roller

10931-13

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10931-15

78-8100-1009-6

Washer – Special

10931-16

78-8054-8817-4

Roller – Tension Bottom

10931-17

26-1004-5510-9

Washer – Plain, M10

10931-18

78-8052-6567-1

Spring – Compression

10931-19

78-8017-9077-1

Nut – Self Locking, M10 x 1

10931-20

78-8054-8799-4

Roller – Wrap

10931-21

26-1000-1613-3

Ring – Retaining, Tru-Arc #1-420-0120-100

10931-22

78-8076-4500-3

Stud – Mounting

10931-23

78-8076-5242-1

Stop – Cut-Off Frame

10931-24

78-8060-8179-6

Screw – Flat Head Hex, M6 x 20

10931-25

78-8076-5477-3

Washer – Special /6.5 x 20 x 4

10931-26

78-8137-3310-8

Guard – Head

10931-27

78-8060-8087-1

Screw – M5 x 10

10931-28

78-8005-5741-1

Washer – Flat, M5

10931-29

78-8133-9615-3

Bumper

10931-30

78-8133-9606-2

Label – Threading, English Language

10931-31

78-8060-7937-8

Spacer 6.5 / 14 x 12.5

10931-32

78-8060-7938-6

Screw - Low Profile M6 x 25

AccuGlide 3 Taping Head - 3"

2009 February

7
6
9

7
8
7

5
7

Figure 10927 – Lower Head

AccuGlide 3 Taping Head - 3"

2009 February

Figure 10927 – Lower Head

Ref. No.

3M Part No.

Description

10927-1

78-8137-3300-9

Buffing Arm – Sub Assembly

10927-2

78-8137-3301-7

Buffing Arm – Sub Assembly

10927-3

78-8091-0799-4

Shaft – 10 x 85, W/Hexagon

10927-4

78-8137-1397-7

Roller – Buffing

10927-5

78-8076-4739-7

Spacer – Spring

10927-6

78-8052-6580-4

Spacer

10927-7

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10927-8

78-8137-3312-4

Spring – Lower (100 fpm)

10927-9

78-8070-1244-4

Holder – Spring

AccuGlide 3 Taping Head - 3"

2009 February

THIS PAGE IS BLANK

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44 0009 2079 1 700rks (A082109 NA) North American Manual Type 40800 Kettler Bicycle Accessories 8959 600 3m Matic Case Sealer Owners America

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