44 0009 2079 1 700rks (A082109 NA) North American Manual Type 40800 Kettler Bicycle Accessories 8959 600 3m Matic Case Sealer Owners America

User Manual: Kettler Bicycle Accessories 8959-600

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"3M-Matic"and "AccuGlide" are Trademarks of,

3M St. Paul, MN 55144-1000

Printed in U.S.A.

Serial No.

For reference, record machine serial number here.

Important Safety

Information

Spare Parts

™

3M-Matic™BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

It is recommended you

immediately order the

spare parts listed in the

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Instructions and Parts List

700rks Type 40800

Random

Case Sealer

with

AccuGlide 3

Taping Heads

This instruction manual covers safety aspects,

handling and transport, storage, unpacking,

preparation, installation, operation, adjust-

ments, maintenance, troubleshooting, repair

work and servicing plus parts list of the

3M-MaticTM 700rks-NA Random case sealer.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Edition January 2010

The manufacturer reserves the right to change

the product at any time without notice.

2010 January

700rks-NA

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of

3M St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in

the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the

appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Contact your local service provider. Provide the customer support coordinator with the model/machine

name, machine type, and serial number that are located on the identiﬁ cation plate (For example: Model

700rks - Type 40800 - Serial Number 13282).

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts

Identiﬁ cation Plate

Replacement Parts and Service Information

Replacement Parts and Additional Manuals

Order parts by part number, part description, and quantity required.

When ordering parts or additional manuals, include model/machine name,

machine type, and serial number that are located on the identiﬁ cation plate

(For example: Model 700rks - Type 40800 - Serial Number 13282).

3M Tape Dispenser Parts

241 Venture Drive 1-800-344-9883

Amery, WI 54001-1325 Fax: 1-715-268-8153

THIS PAGE IS BLANK

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of

3M, St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up

and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and

you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts

or additional manuals, include model/machine name, machine type, and serial number that are

located on the identiﬁ cation plate.

THIS PAGE IS BLANK

TABLE OF CONTENTS - MANUAL 1: 700rks Random Case Sealer

(For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 3 inch)

700rks Random Case Sealer Page

Cover Page

Replacement Parts and Service Information ........................................................................ i - ii

Table of Contents ................................................................................................................. iii - v

Acronyms and Abbreviations ................................................................................................ vi

1. Introduction

1.1 Manufacturing Speciﬁ cations / Description / Intended Use

......................................... 1 - 2

1.2 How to Read and Use the Manual ............................................................................... 2

1.2.1 Importance of the Manual .................................................................................. 2

1.2.2 Manual Maintenance ......................................................................................... 2

1.2.3 Consulting the Manual ........................................................................................ 2

1.2.4 How to Update the Manual in Case of Modiﬁ cations ........................................... 2

2. General Information

2.1 Identiﬁ cation Data ......................................................................................................... 3

2.2 After-Sale Service ......................................................................................................... 3

2.3 Warranty / Contents ...................................................................................................... 4

3. Safety

3.1 General Safety Information ........................................................................................... 5

3.2 Signal Words Explanation ............................................................................................. 5

3.3 Table of Warnings .......................................................................................................... 6 - 7

3.4 Operator’s Qualiﬁ cations Deﬁ nition .............................................................................. 8

3.5 Number of Operators .................................................................................................... 8

3.6 Safe Use of the Machine Instructions ........................................................................... 8

3.7 Residual Hazards .......................................................................................................... 8

3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8

3.9 Personal Safety Measures ........................................................................................... 8

3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8

3.11 Operator's Required Skill Levels .................................................................................. 9

3.12 Component Locations .................................................................................................. 10

3.13 Table of Warnings and Replacement Labels ................................................................ 11 - 13

4. Technical Speciﬁ cations

4.1 Power Requirements .................................................................................................... 14

4.2 Operating Rate ............................................................................................................. 14

4.3 Operating Conditions .................................................................................................... 14

4.4 Tape .............................................................................................................................. 14

4.5 Tape Width .................................................................................................................... 14

4.6 Tape Roll Diameter ....................................................................................................... 15

4.7 Tape Application Leg Length - Standard .......................................................................15

Tape Application Leg Length - Optional

4.8 Box Board ..................................................................................................................... 15

4.9 Box Weight and Size Capacities ................................................................................... 16

4.10 Machine Noise Levels ................................................................................................... 17

4.11 Machine Dimensions ..................................................................................................... 17

4.12 Set-Up Recommendations ............................................................................................ 17

iii 2010 January

700rks-NA

THIS PAGE IS BLANK

TABLE OF CONTENTS (continued)

5. Shipment, Handling, and Storage

5.1 Packed Machine Shipment and Handling ........................................................................... 19

5.2 Overseas Shipment Packaging (Optional) .......................................................................... 19

5.3 Handling and Transportation of Uncrated Machine ............................................................. 19

5.4 Machine Storage ................................................................................................................. 19

6. Unpacking

6.1 Uncrating ............................................................................................................................. 20

6.2 Packaging Materials Disposal ............................................................................................. 20

7. Installation

7.1 Operating Conditions .......................................................................................................... 21

7.2 Space Requirements for Machine Operation and Maintenance ......................................... 21

7.3 Tool Kit Supplied with the Machine ..................................................................................... 21

7.4 Machine Positioning / Bed Height ....................................................................................... 21

7.5 Plastic Ties Removal ........................................................................................................... 22

7.6 Assembly Completion / Machine Set-Up ............................................................................. 22 - 24

7.7 Infeed Conveyor Assembly ................................................................................................. 25

7.8 Centering Guides ................................................................................................................ 25

7.9 Outboard Tape Roll Mounting ............................................................................................ 25

7.10 Tape Leg Length ................................................................................................................ 25

7.11 Bumper Supports ................................................................................................................. 26

7.12 Box Size Capacity .............................................................................................................. 26

7.13 Electrical Connection and Controls .................................................................................... 26

7.14 Initial Start-Up .................................................................................................................... 26

7.15 Controls, Valves, and Switch Component Locations .......................................................... 27 - 29

7.16 Tape Loading / Threading .................................................................................................... 29

7.17 Theory of Operation ........................................................................................................... 29 - 30

7.18 Box Sealing ........................................................................................................................ 30

7.19 Taping Heads Completion ................................................................................................. 31

7.20 Outboard Tape Roll Holder ................................................................................................. 31

7.21

Preliminary Electric Inspection ............................................................................................ 31

7.22

Main Power Machine Connection and Inspection ............................................................... 31

7.23

Phases Inspection ............................................................................................................... 31

8. Theory of Operation

8.1 Working Cycle Description .................................................................................................. 32

8.2 Running Mode Deﬁ nition ..................................................................................................... 32

8.3.1 Normal Stop Procedure .............................................................................................32

8.3.2 Emergency Stop ....................................................................................................... 32

9. Controls

9.1 Electrical / Drive Belt On-Off Switch ................................................................................... 33

9.2 Emergency Stop Button (Latching) ..................................................................................... 33

9.3 Main Air On-Off Valve / Regulator / Filter ............................................................................. 33

9.4 Upper Drive Raising Switch ................................................................................................ 34

9.5 Air Pressure Regulator / Top Drive Force Adjustment ........................................................ 34

9.6 Upper Drive Assembly Actuator Switch ............................................................................... 34

9.7 Box Conveying / Tape Seat Application ............................................................................... 35

10. Safety devices

10.1 Blade Guards ..................................................................................................................... 36

10.2 Emergency Stop Button ..................................................................................................... 36

10.3 Electric System ................................................................................................................... 36

700rks-NA 2010 January

THIS PAGE IS BLANK

11. Set-Up and Adjustments

11.1 Box Width Adjustment ........................................................................................................ 37

11.2 Box Height Adjustment ....................................................................................................... 37

11.3 Top Flap Compression Roller Adjustment .......................................................................... 37

11.4 Changing the Tape Leg Length .......................................................................................... 37

11.5 Run Boxes to Check Adjustment ........................................................................................38

12. Operation

12.1 Operator’s Correct Working Position ............................................................................... 39

12.2 Starting the Machine ........................................................................................................ 39

12.3 Starting Production .......................................................................................................... 39

12.4 Tape Replacement and Threading .................................................................................... 39

12.5 Box Size Adjustment ........................................................................................................ 39

12.6 Cleaning ........................................................................................................................... 39

12.7 Table of Adjustments / Operator Qualiﬁ cations ................................................................. 39

12.8 Safety Devices Inspection ............................................................................................... 39

12.9 Trouble Shooting ............................................................................................................. 40 - 41

13. Maintenance

13.1 Safety Measures (see section 3) ..................................................................................... 42

13.2 Tools and Spare Parts Supplied with Machine ................................................................ 42

13.3 Maintenance Operations - Recommended Inspections and Frequency ........................... 42

13.4 Inspections to be Performed Before and After Every Maintenance Operation ................. 42

13.5 Safety Features (Inspection Efﬁ ciency) / Circuit Breaker................................................... 42

13.6 Machine Cleaning ............................................................................................................ 42

13.7 Cutter Blade Cleaning ...................................................................................................... 42

13.8 Drive Belt Replacement ................................................................................................... 43

13.9 Drive Pulley Ring ............................................................................................................. 44

13.10 Drive Belt Tension ............................................................................................................ 44 - 46

13.11 Special Set-Up Procedure - Column Bumper Installation / Machine Bed Height ............ 47 - 49

13.12 Maintenance Work Log .................................................................................................... 51

14. Additional Instructions

14.1 Machine Disposal Information ......................................................................................... 53

14.2 Fire emergency ................................................................................................................ 53

15. Enclosures and Special Information

15.1 Statement of Conformity .................................................................................................. 53

15.2 Hazardous Substances Emission .................................................................................... 53

16. Technical Documentation and Information

16.1 Electric Diagrams ............................................................................................................. 54

16.2 Pneumatic Diagrams ....................................................................................................... 55

16.3 Spare Parts / Ordering ..................................................................................................... 57 - 59

Drawings and Parts Lists ....................................................................................................... 61 - End of Manual

TAPING HEAD INFORMATION -

MANUAL 2: AccuGlide™ 3 Taping Heads - 3 inch (See MANUAL 2 for Table of Contents)

TABLE OF CONTENTS (continued)

700rks-NA 2010 January

ABBREVIATIONS AND ACRONYMS

LIST OF ABBREVIATIONS, ACRONYMS

3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000

AccuGlide - Trademark of 3M St. Paul, MN 55144-1000

Scotch - Trademark of 3M St. Paul, MN 55144-1000

Drw. - drawing

Ex. - for example

Fig. - exploded view ﬁ gure no. (spare parts)

Figure - Illustration

Max. - maximum

Min. - minimum

Nr. - number

N/A - not applicable

OFF - machine not operating

ON - machine operating

PLC - Programmable Logic Control

PP - Polypropylene

PTFE - Polytetraﬂ ourethelene

PVC - Poly-vinyl chloride

W - Width

H - Height

L - Length

700rks-NA 2010 January

1-INTRODUCTION

1.1 Manufacturing Speciﬁ cations / Description / Intended Use

The 3M-MaticTM 700rks Random Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C”

clip of Scotch® pressure-sensitive ﬁ lm box sealing tape to the top and bottom center seam of regular slotted

containers. The 700rks is adjustable to a wide range of box sizes (see "Speciﬁ cations Section – Box Weight and

Size Capacities").

3M-MaticTM 700rks Random Case Sealer, Type 40800

Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.

700rks-NA 2010 January

1-INTRODUCTION (continued)

2010 January

700rks-NA

1.2.2 Manual Maintenance

Keep the manual in a clean and dry place near the

machine. Do not remove, tear, or rewrite parts of the

manual for any reason. Use the manual without dam-

aging it. In case the manual has been lost or damaged,

ask your after sale service for a new copy.

1.2.3 Consulting the Manual

The manual is composed of:

- Pages which identify the document and the machine

- Index of the subjects

- Instructions and notes on the machine

- Enclosures, drawings and diagrams

- Spare parts (last section)

All pages and diagrams are numbered. The spare parts

lists are identiﬁ ed by the ﬁ gure identiﬁ cation number. All

the notes on safety measures or

possible dangers are identiﬁ ed by the symbol:

1.2.4 How to Update the Manual in Case of

Modiﬁ cations to the Machine

Modiﬁ cations to the machine are subject to manufac-

turer’s internal procedures. The user receives a com-

plete and up-to-date copy of the manual together with

the machine. Afterwards the user may receive pages

or parts of the manual which contain amendments or

improvements made after its ﬁ rst publication. The user

must use them to update this manual.

1.1 Manufacturing Speciﬁ cations / Description /

Intended Use (continued)

The 3M-MaticTM case sealing machines have been

designed and manufactured following the "Machine

Directives 89/392 in compliance with the legal

requirements at the date of inception.

1.2 How to Read and Use the Instruction Manual

This instruction manual covers safety aspects,

handling and transport, storage, unpacking, prepara-

tion, installation, operation, set-up and adjustments,

technical and manufacturing speciﬁ cations, mainte-

nance, troubleshooting, repair work and servicing,

electric diagrams, warranty information, disposal a

deﬁ nition of symbols, plus a parts list of the 3M-

MaticTM 700rks Random case sealer 3M Industrial

Adhesives and Tapes Division 3M Center, Bldg.

220-5E-06 St. Paul, MN 55144-1000 (USA) Edition

The manufacturer reserves the right to change the

product at any time without notice Publication © 3M

2010 44-0009-2079-1.

1.2.1 Importance of the Manual

The manual is an important part of the machine; all

information contained herein is intended to enable

the equipment to be maintained in perfect condition

and operated safely. Ensure that the manual is avail-

able to all operators of this equipment and is kept

up to date with all subsequent amendments. Should

the equipment be sold or disposed of, please ensure

that the manual is passed on. Electrical and pneu-

matic diagrams are included in the manual. Equip-

ment using PLC controls and/or electronic compo-

nents will include relevant schematics or programs in

the enclosure and in addition, the relevant documen-

tation will be delivered separately.

2-GENERAL INFORMATION

2.1 Data Identifying Manufacturer and Machine

2.2 Data for Technical Assistance and Service

2010 January

700rks-NA

2-GENERAL INFORMATION (continued)

2.3 Warranty

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL

OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED

WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR

PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR

USAGE OF TRADE:

3M sells its 3M-Matic™ 700rks Random Case Sealer, Type 40800 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90

days after delivery.

2. All other taping head parts will be free from all defects for three (3) years after delivery.

3. All other parts will be free from all defects for two (2) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s

sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned

immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have

become defective after its warranty period unless the part is received or 3M is notiﬁ ed of the problem no later than

ﬁ ve (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable

time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation

to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation

to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause

other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating

environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential

damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a

written agreement signed by authorized ofﬁ cers of 3M and seller.

2010 January

Contents—700rks Random Case Sealer

(1) 700rks Random Case Sealer, Type 40800

(1) Tool/Spare Parts Kit

(1) Instruction and Parts Manual

700rks-NA

Scotch®, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000

3-SAFETY

2010 January

700rks-NA

3.1 General Safety Information

Read all the instructions carefully before starting

work with the machine; please pay particular atten-

tion to sections marked by the symbol:

The machine is provided with a LATCHING EMER-

GENCY STOP BUTTON (Figure 3-1); when this

button is pressed, it stops the machine at any point

in the working cycle. Maintain clear access to power

cord while machine is operating. Disconnect plug

from power source before machine maintenance

(Figure 3-1). Also disconnect air if the machine has

a pneumatic system. Keep this manual in a handy

place near the machine. This manual contains infor-

mation that will help you to maintain the machine in

a good and safe working condition.

3.2 Explanation of Signal Word and

Possible Consequences

Indicates a potentially hazardous

situation, which, if not avoided,

may result in minor or moderate

injury and/or property damage.

CAUTION:

Indicates a potentially hazardous

situation, which, if not avoided,

could result in death or serious

injury and/or property damage.

WARNING:

This safety alert symbol identiﬁ es

important messages in this manual.

READ AND UNDERSTAND THEM

BEFORE INSTALLING OR

OPERATING THIS EQUIPMENT.

Figure 3-1

STOP

3.3 Table of Warnings

3-SAFETY (continued)

2010 January

700rks-NA

Figure 3-4

Figure 3-2

IMPORTANT! Cavity in the conveyor bed. Never put

your hands inside any part of the machine while it is

working. Serious injury may occur (Figure 3-4).

Figure 3-3

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand, and follow all safety

and operating instructions before operating

or servicing the case sealer.

− Allow only properly trained and

qualiﬁ ed personnel to operate and service

this equipment.

WARNING

• To reduce the risk associated with

hazardous voltage:

− Position electrical cord away from foot

and vehicle trafﬁ c.

WARNING

• To reduce the risk associated with

pinches, entanglement and

hazardous voltage:

− Turn electrical supply off and

disconnect before performing any

adjustments, maintenance or servicing

the machine or taping heads.

WARNING

• To reduce the risk associated with

pinches and entanglement hazards:

− Do not leave the machine running

while unattended.

− Turn the machine off when not in use.

− Never attempt to work on any part of

the machine, load tape, or remove

jammed boxes from the machine while

the machine is running.

WARNING

3-SAFETY (continued)

2010 January

700rks-NA

IMPORTANT! Side ﬂ ap compression rollers. Never

keep hands on the box while it is driven by the belts

(Figure 3-7).

IMPORTANT! Drive belts. Never work on the

machine with loose hair or loose garments such as

scarfs, ties or sleeves. Although protected, the drive

belts may be dangerous (Figure 3-8).

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from

tape cutoff blades under orange blade

guards. The blades are extremely sharp.

WARNING

IMPORTANT! Tape cutting blade. Never remove

the safety device which covers the blade on the top

and bottom taping units. Blades are extremely sharp.

Any error may cause serious injuries (Figure 3-5).

• To reduce the risk associated with

pinches hazards:

− Keep hands clear of the upper head

support assembly as boxes are

transported through the machine.

− Keep hands, hair, loose clothing, and

jewelry away from box compression rollers.

− Always feed boxes into the machine by

pushing only from the end of the box.

− Keep hands, hair, loose clothing, jewelry

away from moving belts and taping heads.

CAUTION

• To reduce the risk associated with

ﬁ re and explosion hazards:

− Do not operate this equipment

in potentially ﬂ ammable/explosive

environments.

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when

lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads

that are moderately heavy or may be

considered awkward to lift.

WARNING

Figure 3-7

WARNING

Sharp Blade

Figure 3-8

Figure 3-5

Figure 3-6

3-SAFETY (continued)

2010 January

700rks-NA

3.7 Residual Hazards

The case sealer 700rks incorporates various safety

protections which should never be removed or

disabled. It is essential that the operator and service

personnel be warned that hazards exist which can-

not be eliminated.

3.8 Recommendations and Measures to Prevent

Other Hazards which Cannot be Eliminated

- The operator must stay on the working position

shown in the Operation Section. He must never

touch the running driving belts or put his hands

inside any cavity.

- The operator must pay attention to the blades

during the tape replacement.

3.10 Predictable Actions which are Incorrect and

Not Allowed

- Never try to stop/hold the box while being driven

by the belts.

- Never remove or disable the safety devices.

- Only authorized personnel should be allowed

to carry out the adjustments, repairs or main-

tenance which require operation with reduced

safety protections. During such operations,

access to the machine must be restricted.

When the work is ﬁ nished, the safety protec-

tions must immediately be reactivated.

- The cleaning and maintenance operations must be

performed after disconnecting the electric power.

- Do not modify the machine or any part of it.

- Clean the machine using only dry cloths or

light detergents. Do not use solvents, petrols, etc.

- Install the machine following the suggested layouts

and drawings.

3.4 Operator's Qualiﬁ cations

- Machine Operator

- Mechanical Maintenance Technician

- Electrical Maintenance Technician

- Manufacturer’s Technician/Specialist

(See Section 3.11)

3.5 Number of Operators

The operations described below have been analyzed

by the manufacturer; the recommended number of

operators for each operation provides the best and

safest work performance.

Note: A smaller or greater number of operators

could be unsafe.

3.6 Instructions for a Safe Use of the Machine /

Deﬁ nition of Operator's Qualiﬁ cations

Only persons who have the skills described in the

skill levels section should be allowed to work on the

machine. It is the responsibility of the user to appoint

the operators having the appropriate skill level and

the appropriate training for each category of job.

3.9 Personal Safety Measures

Safety glasses, safety gloves, safety helmet, safety

shoes, air ﬁ lters, ear muffs - None is required except

when recommended by the user.

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand, and follow all safety

and operating instructions before operating

or servicing the case sealer.

− Allow only properly trained and

qualiﬁ ed personnel to operate and service

this equipment.

WARNING

3-SAFETY (continued)

2010 January

700rks-NA

Operator's Skill Levels Required to Perform the Main Operations on Machine

Skill 1: Machine Operator

This operator is trained to use the machine with the

machine controls, to feed cases into the machine,

make adjustments for different case sizes, to change

the tape and to start, stop and restart production.

Skill 2: Mechanical Maintenance Technician

This operator is trained to use the machine as the

MACHINE OPERATOR and in addition is able to:

Work with the safety protection disconnected•

Check and adjust mechanical parts•

Carry out machine maintenance operations/repairs•

He is not allowed to work on live electrical components

Skill 2a: Electrical Maintenance Technician

This operator is trained to use the machine as the

MACHINE OPERATOR and in addition is able to:

Work with the safety protection disconnected•

Check and adjust mechanical parts•

Carry out machine maintenance operations / re-•

pairs / adjustments / repair electrical components

He is allowed to work on live electrical panels,

connector blocks, control equipment, etc.

Skill 3: Specialist from the Manufacturer

Skilled operator sent by the manufacturer or its

agent to perform complex repairs or modiﬁ cations

(on agreement with the customer).

3.11 Operator's Skill Levels Required to Perform

the Main Operations on the Machine

The Table shows the minimum operator's skill for

each machine operation.

Important: The factory manager must ensure that

the operator has been properly trained on all the

machine functions before starting work.

Operation Machine Status Required

Operator

Skill

Number of

Operators

Machine installation and setup Running with safety

protections disabled

2 and 2a 2

Adjusting box size Stopped by pressing the

EMERGENCY STOP

button

Tape replacement Stopped by pressing the

EMERGENCY STOP

button

Blade replacement Electric power

disconnected

Drive belt replacement Electric power

disconnected

Ordinary maintenance Electric power

disconnected

Extraordinary mechanical

maintenance

Running with safety

protections disabled

Extraordinary electrical

maintenance

Running with safety

protections disabled

2a 1

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this machine

WARNING

3-SAFETY (continued)

2010 January

Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer.

Also refer to Section 7 for controls, valves, and switch locations and Manual 2 for taping head components.

Figure 3-9—700rks Case Sealer Components (Left Front View)

700rks-NA

3.12 Component Locations

Upper

Taping

Head

Upper Drive

Assembly

Release Knob

Electrical

On/Off Switch

Box Centering Guides

Infeed End

Centering Guide

Air Pressure

Regulator Box Side Guides

Centering Switch

Upper Drive

Assembly Switch

Upper Drive

Belt Covers and Belts

Box Drive Belts

Lower Taping Head

Emergency Stop Switch

Column Guards

Pneumatic

Controls

Electrical

Control Box

w/Circuit Breaker

and Contactor

Important Safeguards (continued)

Figure 1-1 – Replacement Labels/3M Part Numbers

700rks 2010 January

78-8070-1421-8 (2)

78-8068-3859-1

78-8070-1329-3

78-8111-1496-2

78-8062-4266-1

78-8113-6769-3

78-8113-6750-3

Figure 1-2 – Replacement Labels/3M Part Numbers

700rks 2010 January

Important Safeguards (continued)

Box Centering Switch

78-8070-1328-5

78-8095-1141-9

78-8070-1319-4

78-8070-1360-8

78-8098-8908-8

78-8070-1336-8 (2)

Important Safeguards (continued)

Figure 1-3 – Replacement Labels/3M Part Numbers

700rks 2010 January

78-8070-1332-7

78-8113-6768-5

78-8070-1317-8

78-8052-6680-2 (4)

Leg Height Adjustment Label

(Not shown)

78-8070-1339-2 (2)

3M Logo (Each side of upper

assembly - Not shown)

78-8113-6768-5

78-8113-6717-2

78-8070-1333-5

4-SPECIFICATIONS

1. Power Requirements

Electrical: 115 VAC, 60 Hz, 6.4 A (675 watts)

Pneumatic: 85 PSIG [6 bar pressure], 2.5 SCFM

[70 liter/minute @ 2PC, 1.01 bar] maximum at maximum random cycle rate.

A pressure regulator/ﬁ lter is included

The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.

Contact your 3M Representative for power requirements not listed above.

2. Operating Rate

Box drive belt speed is approximately 0.5 m/s [100 feet per minute].

IMPORTANT SAFEGUARD

5. Tape Width

50mm [2 inches] minimum to 72mm [3 inches] maximum

4. Tape

Scotch® pressure-sensitive ﬁ lm box sealing tapes.

3. Operating Conditions

Use in dry, relatively clean environments at 4.4o C to 48.9o C [40o F to 120o F] with clean, dry boxes.

Note: Machine should not be washed or subjected to conditions causing moisture condensation on

components.

0 5 10 15 20 25 30 35 40

• To reduce the risk associated with ﬁ re

and explosion hazards:

− Do not operate this equipment in poten-

tially ﬂ ammable or explosive environments.

WARNING

15 2010 January

700rks-NA

Minimum* Maximum Refer to Minimum Maximum Refer to

mm [Inches] mm [Inches] Illustration mm [Inches] mm [Inches] Illustration

120 [4-3/4] 645 [25-1/2] A 280 [11-1/8] 810 [31-7/8] D

175 [6-7/8] 700 [27-5/8] B 275 [10-7/8] 805 [31-5/8] E

230 [9] 755 [29-3/4] C 385 [15-1/8] 910 [35-7/8] F

4-SPECIFICATIONS (continued)

Speciﬁ cations

6. Tape Roll Diameter

Up to 405 mm [16 inch] maximum on a 76.2mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch® ﬁ lm tapes.)

7. Tape Application Leg Length – Standard

70mm ± 6 mm [2.75 inch ±. 25 inch ]

Tape Application Leg Length – Optional

50mm ± 6mm [2 inch ±. 25 inch]

(See "Removing Taping Heads Procedure – Changing the Tape Leg Length")

8. Box Board

Style – regular slotted containers – RSC

125 to 275 P.S.I. bursting test, single wall or double wall B or C ﬂ ute.

23-44 lbs. per inch of width Edge Crush Test (ECT)

9. Box Weight and Size Capacities

A. Box Weight, ﬁ lled: 5 lbs.–65 lbs. [2.3 kg–29.5 kg]. Contents must support ﬂ aps.

B. Box Size: Minimum Maximum

Length: 150mm [6.0 inch] Unlimited

Width: 175mm [7.0 inch]* 645mm [25.5 inch]

Height: 120mm [4.75 inch]** 645mm [25.5 inch]

*Boxes narrower than 200mm [8 inches] may require more frequent belt replacement because of limited

contact area.

** Minimum/maximum box height dimensions are with machine at factory setting. To accommodate

smaller or larger boxes, machine upper taping head frame and/or outer column assemblies can be re-

positioned as described in the "Special Set-Up Procedure" section of this manual. Refer to chart below

for box height range desired and then to illustration indicated for machine adjustments necessary.

Minimum/Maximum Box Height Combinations

Note: Shaded area on chart indicates machine setting as shipped from factory.

16 2010 January

700rks-NA

Speciﬁ cations (continued)

Special modiﬁ cations may be available for carton sizes not listed on previous page.

Contact your 3M Representative for information.

Note: The case sealer can accommodate most boxes within the size range listed above. However, if

the box length (in direction of seal) to box height ratio is .6 or less, then several boxes should be

test run to assure proper machine performance.

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL SHOULD BE GREATER THAN .6

BOX HEIGHT

Any box ratio approaching this limitation should be test run to assure performance.

Minimum/Maximum Box Height Combinations

(To re-locate upper frame or outer columns, see "Special Set-Up Procedure".)

Note: Length of boxes in illustrations above are not to scale.

Case Height Range Illustration

Upper Frame

Low Position

Outer Column

Position 1 Outer Column

Position 1

Upper Frame

High Position

Minimum / Maximum

105mm 630mm

[4.125in] [24.8125in]

Minimum / Maximum

235mm 813mm

[9.25in] [32.00in]

Minimum / Maximum

144mm 722mm

[5.6875in] [28.4375in]

Minimum / Maximum

244mm 822mm

[9.625in] [32.375in]

Minimum / Maximum

152mm 730mm

[6.00in] [28.75in]

Minimum / Maximum

327mm 905mm

[13.25in] [36in]

Outer Column

Position 2 Outer Column

Position 3

Outer Column

Position 2

Outer Column

Position 3

Upper Frame

High Position Upper Frame

Low Position

Upper Frame

Low Position

Upper Frame

High Position

Box

Operating

Range

Box

Operating

Range

Box

Operating

Range

Box

Operating

Range

Box

Operating

Range

Box

Operating

Range

Weight - 225 kg [500 pounds] crated (approximate)

200 kg [430 pounds] uncrated (approximate)

11 Machine Noise Level:

78dB with tape roll inserted.

12. Set-Up Recommendations:

• Machine must be level.

• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

4-SPECIFICATIONS (continued)

10. Machine Dimensions:

W L H A* B C** F T

Minimum

mm 927 1180 1575 460 610*** 120 772 1640

[Inches] [36.5] [40 .5] [62] [18] [24] [4.75] [30.38] [64.5]

Maximum

mm 2185*** 890

[Inches] - - - - [86] - - [35] - - - - - -

2010 January

700rks-NA

THIS PAGE IS BLANK

5-SHIPMENT-HANDLING-STORAGE, TRANSPORT

5.1 Shipment and Handling of Packed Machine

- The machine is ﬁ xed on the pallet with four (4) bolts

and can be lifted by using a fork truck.

- The package is suitable to travel by land and by air.

- Optional sea freight package is available.

Packaging Overall Dimensions

(Figure 5-1)

See Speciﬁ cations.

During the shipment it is possible to stack a

maximum of 2 machines (Figure 5-2).

5.2 Packaging for Overseas Shipment

(Optional - Figure 5-3)

The machines shipped by sea freight are covered by

an aluminum/polyester/polythene bag which

contains dehydrating salts.

5.3 Handling and Transportation of Uncrated

Machine

The uncrated machine should not be moved except for

short distances and indoors ONLY. Without the sup-

porting pallet, the machine is exposed to damage and

may cause injuries. To move the machine use belts or

ropes, paying attention to place them in the points in-

dicated using care to not interfere with the lower taping

head (Figure 5-4).

5.4 Storage of the Packed or Unpacked Machine

If the machine is not used for a long period,

please take the following precautions:

- Store the machine in a dry and clean place.

- If the machine is unpacked it is necessary to

protect it from dust.

- Do not stack anything over the machine.

- It is possible to stack a maximum of 2 machines

(if they are in their original packing).

Figure 5-1

Figure 5-2

Figure 5-3

2010 January

700rks-NA

Figure 5-4

6.1 Uncrating

The envelope attached to the shipping box contains

the uncrating instructions of the machine (Figure 6-1).

Cut straps. Cut out staple positions along the bottom

of the shipping box (or remove staples with an

appropriate tool) Figure 6-2).

After cutting out or removing the staples, lift the

shipping box in order to clear the machine

(two persons required).

Transport the machine with a fork-lift truck to the op-

erating position. Lift the pallet at the point indicated in

Figure 6-3 (weight of machine + pallet = 225 kg).

2010 January

700rks-NA

6-UNPACKING

6.2 Disposal of Packaging Materials

The 700rks-NA package is composed of:

- Wooden pallet

- Cardboard shipping box

- Wooden supports

- Metal ﬁ xing brackets

- PU foam protection

- PP plastic straps

- Dehydrating salts in bag

- Special bag of laminated polyester/aluminium/

- Polyethylene (sea freight package only)

- Polyethylene protective material

For the disposal of the above materials, please follow

the environmental directives or the law in your country.

Figure 6-1

Figure 6-2 Figure 6-5

Figure 6-3

Removal of Pallet

Loosen and remove nuts and brackets using the

open end spanner supplied in the tool box (Figure 6-4).

A cardboard box is located under the machine body.

Retrieve the instruction manual for additional proce-

dures of the set up. The box also contains parts re-

moved for shipping, spare parts and tools (Figure 6-5).

Figure 6-4

M8 x 1.25mm

Socket Head

Screws

Adjustable

Legs

7.4 Machine Positioning / Bed Height

1 - Lift the machine with belts or ropes paying atten-

tion to place the belts in the points (Figure 7-2).

To set the machine bed height, do the following:

7-INSTALLATION

Figure 7-1

2010 January

700rks-NA

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and material

handling equipment when lifting or

repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads that are

moderately heavy or may be considered

awkward to lift.

2. Loosen, but do not remove, two (2) M8 x 1.25

socket head screws in one leg (use M6 hex

wrench). Adjust the leg length for the desired

machine bed height. Retighten the two screws to

secure the leg. Adjust all four (4) legs equally.

Adjust machine bed height. The case sealer is equipped

with four (4) adjustable legs that are located at the

corners of the machine frame. The legs can be adjusted

to obtain different machine bed heights from 610mm [24

inch] minimum to 890mm [35 inch] maximum.

Note – Minimum machine bed height can be

reduced to 570mm [22.5 inch] by moving

outer columns up one set of mounting

holes.

However, this change also

increases minimum

box height of 120 mm

[4.8 inch] to 170mm [6.8 inch].

Refer to Figure 7-3 and set the machine bed height

as follows:

Figure 7-3

WARNING

Figure 7-2

A tool kit containing some tools are supplied

with the machine. These tools should be

adequate to set-up the machine, however,

other tools supplied by the customer will be

required for machine maintenance.

7.3 Tool Kit Supplied with the Machine

7.1 Operating Conditions

The machine should operate in a dry and relatively

clean environment (See Speciﬁ cations).

7.2 Space Requirements for Machine Operation

and Maintenance Work

Minimum distance from wall (Figure 7-1):

A = 1000mm.

B = 700mm.

Minimum height = 2700mm.

7-INSTALLATION (continued)

2010 January

700rks-NA

7.5 Removal of Plastic Ties

Cut the plastic which attaches the top head to the

frame and remove the polystyrene blocks (Figure 7-4).

Cut the plastic strap which attaches the strip and the

EMERGENCY STOP cable to the frame (Figure 7-5).

Cut the plastic ties holding the lower taping head in

position (Figure 7-6).

Figure 7-5

Figure 7-6

Note – A tool kit consisting of metric open end

and hex socket wrenches is provided with

the machine. These tools should be

adequate to set-up the machine, however,

other tools supplied by the customer will be

required for machine maintenance (see

the Technical Documentation/Spare Parts-

Order Section).

7.6 Assembly Completion / Machine Set-up

Figure 7-4

Machine Set-Up

The following instructions are presented in the

order recommended for setting up and installing the

case sealer, as well as for learning the operating

functions and adjustments. Following them step by

step will result in your thorough understanding of

the machine and an installation in your production

line that best utilizes the many features built into

the case sealer. Refer to Figure 7-13 and 7-14 to

identify the various components of the case sealer.

1. Install the upper tape drum bracket on the top

crossbar as shown in Figure 7-7A.

2. The column guards, shown in Figure 7-7 have

been installed upside down for shipping. Remove

and retain the screws and washers holding the

guards on the columns for re-installation after

the Bumper Supports have been mounted (see

Column Bumper Installation in the Installation and

Set-Up Section and Special Set-Up Procedures

Section / Figure 7-7). After the Bumpers have

been installed, the Column Guards must be

repositioned (rotated 180° and re-installed -

Figure 7-7) for safe operation of the machine.

Replace existing screws and washers to secure

the guards in place.

3. Cut cable ties securing upper assembly to

machine bed on each side.

4. Pneumatic connection.

a. Read and remove safety tag from pneumatic

"On/Off" valve.

b. Connect the main air supply line to the inlet

side of the on/off valve using the barbed

ﬁ tting and hose clamp provided

(See Figure 7-7B).

The customer supplied air hose (8mm [5/16 inch]

ID) must be clamped tightly to the barbed ﬁ tting.

If another type of connector is desired, the

barbed ﬁ tting can be removed and replaced with

the desired 1/4-18 NPT threaded connector.

Always turn the air valve "Off" when the air

supply line is being connected or disconnected.

5. Turn the air supply on be turning the air on/off

valve to SUP (On).

6. Raise and latch upper drive assembly in full "Up"

position.

Note – The air valve has provisions for lock out/

tag out according to plant regulations.

Note – A precision regulator is used to balance the

top drive assembly. Due to the self relieving

feature of this regulator a small amount of air

will continually vent to the atmosphere. This

is normal and amounts to approximately

3 litre/min. [0.1 SCFM].

Important – Use care when working with

compressed air.

The case sealer requires a 5 bar gauge pressure

110 litre/min [70 PSIG], @21°C, 1.01 bar [3.75

SCFM] compressed air supply. As shown in Figure

7-14, an on/off valve, pressure regulator, and ﬁ lter

are provided to service the air supply.

Note – Read "Operation – Mechanical Latch"

before raising and latching upper drive

assembly.

• To reduce the risk associated with

impact hazards:

− Always use appropriate supporting

means when working under the upper

drive assembly

700rks 2010 January

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed

personnel to operate and/or service this

equipment

7-INSTALLATION (continued)

WARNING

7-INSTALLATION AND SET-UP (continued)

Figure 7-7 – 700rks Frame Set-Up

7. Hold taping head BUFFING ROLLER and cut

and remove cable tie that holds applying/bufﬁ ng

arms retracted (Applying/bufﬁ ng rollers are held

retracted for shipment - See Figure 7-6). Allow

bufﬁ ng/applying arms to extend slowly.

Also cut and remove cable tie at rear of lower

taping head.

8. Check for free action of both upper and lower

taping heads. Push bufﬁ ng roller into head to

check for free, smooth action of taping heads.

9. Ensure that the tape drum bracket assembly,

located on the lower taping head, is mounted

straight down, as shown in Figure 7-8A. The

tape drum bracket assembly can be pivoted to

provide tape roll clearance in certain cases.

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade

guards. The blades are extremely sharp

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade

guards. The blades are extremely sharp

700rks 2010 January

Column Guards

Bufﬁ ng

Roller

Cable

Tie

Note:

Column Guards

are removed

before

Installing the

Bumper Supports

(see Figure 2-6

and Figure 6-1).

Column Guards

are then reinstalled

(as shown in a ro-

tated 180° position)

WARNING

7-INSTALLATION AND SET-UP (continued)

7.8 Centering Guides

1. Remove the two centering guides and four (4)

M6 x 20 socket head screws from the package.

2. Using a 5mm hex key wrench, attach the

centering guides to the rails with four (4)

M6 x 20 screws (two [2] in each guide) as

shown in Figure 7-11.

1. Remove the conveyor and the package of parts

from the carton.

2. Verify that the package contains two right angled

cover plates, twelve (12) M8 x 15 hex head

screws, and eight (8) M8 ﬂ at washers.

3. To assemble the infeed conveyor, refer to

Figure 7-9 and locate four bolt holes on

the infeed end of the case sealer frame.

4. Insert a M8 x 15 screw in each hole so that only

a few threads take hold. Do not use washers

with these screws.

5. Attach the infeed conveyor over the screws

using the inverted keyholes in the end of the

conveyor. Tighten all four (4) screws with a

13mm wrench.

6. Refer to Figure 7-10. Set the cover plates over

the joint between the conveyor and the frame on

each side and secure them with four (4)

M8 x 15 screws and M8 washers.

7.7 Infeed Conveyor Assembly

Figure 7-9 – Infeed Conveyor

Figure 7-10 – Cover Plates

Figure 7-11 – Centering Guides

700rks 2010 January

7.10 Tape Leg Length

Taping heads are pre-set to apply 70mm [2.75

inch] long tape legs. To change tape leg length to

50mm [2.0 inch], see "Special Set-Up Procedure –

Changing the Tape Leg Length."

7.9 Outboard Tape Roll Mounting

(Lower Taping Head)

Remove the tape drum bracket assembly, spacer

and fasteners from the lower taping head. Install and

secure on the infeed end of the lower frame

(as shown in Figure 7-8).

Figure 7-8

Lower

Taping

Head

Mounting

7-INSTALLATION AND SET-UP (continued)

7.12 Box Size Capacity of Case Sealer

At its factory setting, the case sealer handles a

variety of box sizes. If larger capacity is

needed, the machine can be adjusted to accom-

modate larger boxes.

Refer to Speciﬁ cations Section and also

Figure 15266.

Note - Machines outside the U.S. may be equipped

with 220/240 Volt, 50 Hz systems, or

other electrical requirements compatible with

local practice.

7.14 Initial Start-Up of Case Sealer

After completing the "Installation and Set-Up"

procedure, continue through "Operation" for tape

loading and start-up to be sure case sealer is

properly adjusted to run boxes

7.13 Electrical Connections and Controls

The electrical control box and "On/Off" switch

are located on the lower left side of the machine

frame. See Figure 7-13. If desired, for operator

convenience, the "On/Off" switch can be relocated

to the right side of the machine frame. A standard

three conductor power cord with plug is provided

at the back of the electrical control box for 115 Volt,

60 Hz., 3.8 Amp electrical service. The receptacle

providing this service shall be properly grounded.

Before the power cord is plugged into 115 Volt, 60

Hz outlet make sure that all packaging materials and

tools are removed from the machine.

Do not plug electrical cord into outlet until ready

to run machine.

Use of an extension cord is not recommended.

However, if one is needed for temporary use, it

must have a wire size of 1.5mm diameter [AWG16],

have a maximum length of 30.5 m [100 ft], and

must be properly grounded.

• To reduce the risk associated with

impact hazards:

− Always use appropriate supporting

means when working under the upper

drive assembly

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and

qualiﬁ ed personnel to operate and/or

service this equipment

• To reduce the risk associated with

hazardous voltage:

− Position electrical cord away from foot

and/or vehicle trafﬁ c

7.11 Bumper Supports (Upper Drive Assembly)

With the Safety Guard removed (Figure 7-12):

Also See Special Set-Up Procedure -

Column Bumper Installation

Raise and lock the upper drive assembly in the •

raised position. See "Operation – Mechanical

Latch."

Turn off air supply and electric power. •

Remove the Column Bumper and set screw •

parts package from the carton.

Using set screws provided, install Column •

Bumper (the recommended position is

shown below).

Re-install Safety Guard.•

700rks 2010 January

WARNING

* NOTE - IMPORTANT: - Some bumper positions may:

1) Allow upper and lower taping heads to come into

contact with each other.

2) Create added stress to the bumper.

3) Cause a malfunction of the machine.

These events can potentially cause damage to the machine.

For more information on bumper settings, contact

your 3M service representative.

Figure 7-12

(Shown is

after Safety

Guard is

Removed)

Refer to Figure 7-13 below to acquaint yourself with the various components and controls of the case sealer. Also

see component locations in Section 3 and Section II for taping head components.

700rks 2010 January

7-INSTALLATION AND SET-UP (continued)

7.15 Controls, Valves, and Switch Locations

Note:

Function of these

Controls are Explained

Below.

Mechanical Latch,

Upper Drive Assembly

Main Air Pressure

Gauge

Main Air On/Off Valve/

Pressure Regulator/Filter

Air Pressure Regulator,

Top Drive Assembly Force

Electrical On/Off Switch Air Pressure Regulator,

Centering Guide Force

Centering Switch

Box Centering Guides

Raising Switch,

Upper Drive Assembly

Emergency

Stop Switch

Indicator,

Air Pressure

Figure 7-13

Figure 7-14 – Controls, Valves and Switches

Note – The case sealer has a circuit breaker located

in the electrical enclosure on the lower left side

of the machine frame. If circuit becomes over-

loaded and circuit

breaker trips, unplug the

machine electrical

cord and determine cause

of overload. After two minutes, remove the

electrical control box cover and reset the circuit

breaker by pressing the "Reset" button and

then the "Start" button on the circuit breaker.

Replace the control box cover, plug machine

electrical cord into outlet and restart machine

by pressing green "On" button.

2. Main Air "On/Off" Valve/Pressure Regulator/

Filter – Figure 7-14

This set of pneumatic components controls,

regulates and ﬁ lters plant air supply to the two

separate control circuits of the case sealer.

"On/Off" Valve – "On" turn to "SUP" – "Off"

turn to "EXH". Note – Turning air supply "Off"

automatically bleeds air pressure from the case

sealer air circuits.

1. Electrical "On/Off" Switch

The box drive belts are turned on and off ("Off"

button is red) with the electrical switch on the

side of the machine frame.

Always turn the air "Off" when machine is not in use,

when servicing the machine, or when connecting or

disconnecting air supply line.

Note – The air valve has provisions for lockout/tagout

according to plant regulations.

Figure 7-14

Filter

Regulator

Down

to Lock

Up to

Adjust

Air Supply

Connector

Air On/Off

Valve

Pressure Regulator regulates main air

pressure to the machine to adjust pressure, pull

knob up and turn – push down to lock setting.

Filter removes dirt and moisture from plant

air before it enters the case sealer pneumatic

circuits. If water collects in bottom of bowl, lift

up on the valve on the bottom of bowl to drain.

3. Emergency Stop Switch

The machine electrical supply can be turned

off by pressing the latching emergency stop

switch. To restart machine, rotate emergency

stop switch (releases switch latch) and then

restart machine by pressing green (On) button

on side of machine frame.

4. Raising Switch, Upper Drive Assembly

This switch, when touched by the leading edge

of a box , pneumatically raises the upper frame

to allow insertion of the box under the drive

belts. As the box moves under the switch,

releasing it, the upper drive assembly descends

on the box and the drive belts convey the box

through the machine. When switch is actuated

by hand, the upper drive assembly rises to its

maximum height. Released, the upper drive

assembly descends to its rest position.

5. Centering Switch, Box Centering Guide

This pneumatic switch controls the box

centering guides. When switch is activated by

a box entering the case sealer, the centering

guides close (centering the box), and released

(after box passes over switch), the guides

open.

6. Air Pressure Regulator, Centering Guide

Force Adjustment – Figure 7-15

This regulator is used to adjust centering

guides according to weight of boxes. Pressure

should be adequate to center boxes, but

low enough to allow easy pushing of boxes

under taping head. The regulator setting can

be locked by tightening the phillips screw as

shown.

Figure 7-16 – Air Regulator/Gauge, Top Drive

Assembly

Figure 7-15– Air Regulator, Centering Guides

7. Air Pressure Regulator/Gauge, Top Drive Assembly Force Adjustment – Figure 7-16

Set nominally to control "down" movement of top drive assembly and the pressure exerted against the box.

The regulator setting is changed as necessary for the boxes being sealed to provide adequate drive belt

pressure against the box to positively convey the boxes through the machine. If the boxes stop or hesitate

while being conveyed, decrease the regulator pressure which will increase the drive belt force on the box

for more friction between the box and drive belts. Adjust setting as necessary to get continuous movement

of boxes through machine.

700rks 2010 January

7-INSTALLATION AND SET-UP (Continued)

For boxes which are fully packed with products

that support the top ﬂ aps, the adjustment of

this regulator is not critical since the boxes can

support the pressure of the upper frame (drive

belts) at a wide range of regulator settings.

However, if under-ﬁ lled or fragile boxes are

sealed, this regulator can be used to set the

upper frame pressure to a minimum that is

still adequate to positively convey the box and

to prevent damage of boxes, The regulator

setting can be locked by securing the lock nut

on the regulator shaft as shown in Figure 7-16.

Note – A precision regulator is used to balance the

top drive assembly. Due to the self relieving feature

of this regulator a small amount of air will continually

vent to the atmosphere. This is normal and amounts

to approximately 3 liter/min [0.1 SCFM ].

Figure 7-17 –

Mechanical Latch

8. Main Air Pressure Gauge

Indicates main air regulator pressure setting. Air

regulator should be adjusted so gauge reads 5 bar

gauge pressure [70 PSIG].

9. Mechanical Latch, Upper Drive Assembly –

Figure 7-17

The mechanical latch is provided to hold the upper

drive assembly at the fully raised position for tape

threading and maintenance.

To raise and latch the upper drive assembly:

1. Push and hold the upper frame raising

switch "A".

2. Push and hold latching knob "B".

3. Release switch "A".

4. Release knob "B".

5. Shut off air supply.

To release and lower the upper drive assembly:

1. Turn on air supply.

2. Push and release switch "A".

10. Indicator, Air Pressure

An "Optical Warning Indicator" for the compressed

air circuit of the machine is located on the upper

drive assembly just behind the red "Stop" button.

When indicator is "Red", air circuit is on.

700rks 2010 January

7-INSTALLATION AND SET-UP (continued)

7.16 Tape Loading/Threading - See Manual 2.

Note – If lower tape drum is mounted in alternate lower

outboard position, remove taping head from machine

bed by pulling straight up, insert threading needle in

taping head and replace taping head. Install tape roll

on drum (adhesive on tape leg up), thread tape under

knurled roller on outboard mount, then attach tape to

threading needle and pull tape through taping head

with threading needle.

Important – Before turning drive belts on, be sure

no tools or other objects are on the conveyor bed.

7.17 Theory of Operation

The air supply powers movement of the centering

guides and upper drive assembly to automatically adjust

the case sealer to the box size being sealed as follows:

1. A box centering switch in the center of the infeed

roller conveyor actuates movement of the centering

guides. When the operator pushes a box onto the

infeed conveyor, as shown in Figure 7-18, the

lever is depressed causing the air cylinder powered

centering guides to move inward, thereby centering

the box.

2. Once the box is centered by the guides, the operator

pushes the box against the raising switch on the

upper drive assembly, as shown in Figure 7-19,

causing the upper taping head to be raised by two

air cylinders. The upper taping head will continue to

rise above the box height so the operator can insert

the box underneath the upper drive belts.

• To reduce the risk associated with

pinch and entanglement hazards:

− Always feed boxes into the machine by

pushing only from the end of the box

− Keep hands clear of the upper head

support assembly as boxes are

transported through the machine

• To reduce the risk associated with

pinch and impact hazards:

− Keep away from the pneumatically

controlled upper drive assembly and

box centering guides when air and

electric supplies are on

CAUTION

• To reduce the risk associated with

pinch and entanglement hazards:

− Keep hands, hair, loose clothing, and

jewelry away from moving belts and

taping heads

CAUTION

Figure 7-19 – Drive Assembly Raising Switch

Figure 7-18 – Box Centering Switch

700rks 2010 January

Box Centering Switch

Raising Switch

7-INSTALLATION AND SET-UP (continued)

Figure 7-20 – Drive Belts

3. Once the box is pushed under the upper taping

head, the upper drive assembly raising switch

is released causing the upper drive assembly to

descend onto the box top, as shown in

Figure 7-20, allowing the drive belts to convey the

box through the upper and lower taping heads for

application of the tape seals.

4. As the box is conveyed through the machine,

the box centering switch is released causing the

centering guides to return to their full open position,

ready for insertion of the next box.

5. Once the box is conveyed from under the upper

taping head, the upper drive assembly descends to

its rest position, ready for insertion of the next box.

At this point it is recommended that the centering

guides and upper drive assembly switches be

manually actuated to understand the functions

described above. Depressing the box centering

switch causes the guides to close, releasing the

switch causes the guides to open. Depressing the

upper drive assembly raising switch causes the

upper drive assembly to rise, releasing the switch

causes the drive assembly to descend.

7.18 Box Sealing

1. Turn main air valve to "SUP" (On).

2. Press green electrical push button on side of

machine frame to start drive belts.

3. Feed boxes to machine allowing previous box to

exit machine BEFORE feeding next box.

4. Turn air and electrical supplies "Off" when ma-

chine is not in use.

5. Reload and thread tape as necessary.

6. Be sure machine is cleaned and lubricated ac-

cording to recommendations in "Maintenance"

section of this manual.

Notes –

1. Machine or taping head adjustments are

described in "Adjustments" Section for

machine or Manual 2 for taping heads.

2. Box drive motors are designed to run at a

moderate temperature of 40°C [104°F].

In some cases, they may feel hot to the

touch.

31 2010 January

700rks-NA

7.19 Completion of Taping Heads

See Manual 2 for Complete Instructions:

1. Place the Upper Taping Head in a convenient

working position

2. Use Figure 7-21 and tape threading label.

Position the tape supply roll so the adhesive

side of tape is facing the front of the taping head

as it is pulled from the supply roll.

3. Attach the threading needle to the end of the

roll. Guide the threading needle around the wrap

roller (Position 1) then back around the one-

way tension roller (Position 2).

4. Continue pulling the threading needle down and

guide it between the two (2) rollers on the apply

arm (Position 3).

5. Pull the threading needle down until the tape

travels between the apply plate and the ears of

the apply arm (Position 4) until it extends past

the applying roller. When properly threaded the

adhesive side of the tape should be facing the

knurled rollers at position 2 and also position 3.

6. Cut away any excess tape and repeat steps for

Lower Taping Head.

Important – Do not cut against the apply roller -

roller damage could occur.

7.23 Inspection of Phases

(For Three-Main Phases Only)

Procedure to be followed in order to correctly con-

nect the position of the phases:

- Release the latching emergency stop button by

turning it clockwise (Figure 8-1).

- Turn Main Switch to ON Position (Figure 8-2).

- Check the rotation direction of the drive belts

(Figure 8-3).

- If the drive belts rotate in the wrong direction,

correct the rotation direction of the drive belts

by reversing 2 phases on the plug.

Note - Machines outside the U.S. may be

equipped with 220/380 Volt, 50Hz

systems, or other electrical

requirements compatible with local practice.

7.22 Machine Connection to the Mains

For technical speciﬁ cations: See Section 4 -

Speciﬁ cations

- Push the LATCHING EMERGENCY STOP

BUTTON.

- The main switch is normally turned OFF.

Connect the power cord supplied with the machine

to a wall socket using a plug which complies with the

safety regulations of your country.

One Way

Tension

Roller

Tension

Wrap

Roller

Knurled

Roller

Wrap

Roller

Applying

Roller

Threading

Needle

Figure 7-21

Figure 7-22

7.20 Outboard Tape Roll Holder

If you intend to use the outboard tape roll holder,

proceed as follows:

1 - Remove the lower taping head from the machine.

2 - Remove the tape drum bracket assembly, stud

spacer, and fasteners from the lower taping head.

3 - Install alternative wrap roller and bracket on the

head in place of tape bracket. Replace lower

head into machine.

4 - Install and secure tape drum bracket assembly

on the entry end of the lower frame (as shown in

Figure 7-22.

7.21 Preliminary Electric Inspection

Before connecting the machine to the mains please

carry out the following operations:

7.21.1 Make sure that the socket is provided with an

earth protection circuit and that both the mains

voltage and the frequency match the speciﬁ -

cations on the name plate.

7.21.2 Check that the connection of the machine

to the mains meets the safety regulations in

your country.

7.21.3 The machine is ﬁ tted with a main switch

and a circuit breaker. The user should check

that the electrical settings of the machine are

compatible with all the components of the

mains system.

7-INSTALLATION AND SET-UP (continued)

8.1 Description of the Working Cycle

After having closed the top ﬂ aps of the carton, the

operator pushes it under the top infeed end in order

to avoid the opening of the top ﬂ aps. Further push-

ing causes the two top and bottom belts to drive the

box through the taping heads which automatically

seal the top and bottom seams. The carton is then

expelled on the exit conveyor.

8.2 Deﬁ nition of Running Mode

The case sealer 700rks-NA has only one (automatic)

operating mode with:

- The EMERGENCY STOP BUTTON unlocked

(Figure 8-1)

- The main start switch “ON”

(Figure 8-2)

8.3.1 Normal Stop Procedure

When the main switch is turned OFF, the machine

stops immediately at any point of the working cycle.

The same thing happens in case of electrical fail-

ure or when the machine is disconnected from the

mains.

8.3.2 Emergency Stop

The LATCHING EMERGENCY STOP BUTTON is

located on the top center of the machine

(Figure 8-3).

8-THEORY OF OPERATION

2010 January

700rks-NA

Figure 8-1

Figure 8-2

Figure 8-3

E-Stop Location

Belt

Direction

9-CONTROLS (continued)

9.3 Main Air On-Off Valve-Regulator-Filter

Filter

Regulator

Down

to Lock

Up to

Adjust

Air Supply

Connector

Air On/Off

Valve

2010 January700rks-NA

9.1 Electrical/Drive Belt On/Off Switch

9.2 Latching Emergency Stop Button

Figure 9-1

Figure 9-2

Figure 9-3

9.4 Upper Drive Raising Switch

9-CONTROLS (continued)

9.5 Air Pressure Regulator / Top Drive

Force Adjustment

9.6 Upper Drive Assembly Actuator Switch

Figure 9-5

Figure 9-6

Locking Nut

Upper Drive

Actuator Switch

2010 January

700rks-NA

Figure 9-4

Pneumatic Valve Drive

Assembly Raising Switch

35 2010 January

700rks-NA

9-CONTROLS (continued)

9.7 Box Conveying / Tape Seal Application

Figure 9-7

10-SAFETY DEVICES OF THE MACHINE

10.1 Blade Guards

Both the top and bottom taping units have a blade

guard. (See Manual 2: AccuGlide™ 3 Taping

Heads - 3 Inch).

10.2 Emergency Stop Button

The box drive belts are turned on and off with the

electrical switch on the side of the machine frame.

The machine electrical supply can be turned off

by pressing the latching emergency stop switch.

To restart machine, rotate the emergency stop

switch clockwise to release the switch latch.

Restart machine by turning the On/Off switch to

the Off (O) position and then to the On (I) position

(Figure 10-1).

10.3 Electric System

The electric system is protected by a ground wire

whose continuity has been tested during the ﬁ nal

inspection. The system is also subject to insulation

and dielectric strength tests.

2010 January

700rks-NA

Important: The use of an extension cord is not

recommended. However, if one is needed for

temporary use, it must:

Have a wire size of 1.5mm diameter [AWG 16]•

Have a maximum length of 30.5m [100 ft]•

Be properly grounded.•

• To reduce the risk associated with

hazardous voltage:

− Position electrical cord away from foot

and vehicle trafﬁ c.

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this

equipment.

WARNING

Figure 10-1

WARNING

Note: The case sealer has a circuit breaker

located in the electrical enclosure on the machine

frame. If circuit becomes overloaded and circuit

breaker trips, unplug the machine electrical

cord and determine cause of overload. After two

minutes, reset the circuit breaker. Plug machine

electrical cord into outlet and restart machine by

pushing the On/Off switch to the On (O) position.

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp.

WARNING

11 - SET UP AND ADJUSTMENTS

Upper Drive

Actuator Switch

2010 January

700rks-NA

Figure 11-1

Figure 11-2

11.1 Box Width Adjustment

Boxes are automatically centered by the Side

Guides (Figure 11-1). The Side Guides are trig-

gered by the Centering Guide Switch which is lo-

cated on the machine bed. Side Guides air pressure

adjustments can be made using the Centering Guide

Air Pressure Regulator (See Figure 9-8).

11.2 Box Height Adjustment

Box Height is automatically determined when the

Upper Drive Assembly Actuator Switch is engaged

which is located on the front of the Upper Drive As-

sembly (See Figure 11-2). .The Upper Drive air pres-

sure adjustments can be made using the Center-

ing Guide Air Pressure Regulator (See Figure 9-8).

11.3 Adjustment of Top Flap Compression

Rollers (Not Applicable to this Machine)

11.4 Changing the Tape Leg Length

Taping heads are preset to apply 70mm [2.75 inches]

long tape legs. To change tape leg length to 50mm

[2.0 inches], refer to Instructions below and also to

Manual 2, "Removing Taping Heads Procedure -

Changing the Tape Leg Length".

With upper drive assembly in raised position:

1. Remove tape from upper taping head.

2. Pivot up the clamp that secures the upper taping

head.

3. Hold upper taping head applying and bufﬁ ng

arms from under upper assembly, slide head

forward and down to remove. See Figure 11-3.

4. Lift the lower taping head, shown in Figure 11-4,

straight up to remove it from the case sealer

bed.

5. Refer to Section II, "Adjustments – Changing

Tape Leg Length," for taping head set-up.

6. Replace taping heads reverse of disassembly.

Turn on air supply and electric power, unlatch

upper drive assembly and allow it to return to its

rest position.

Figure 11-3 – Remove Upper Taping Head

Figure 11-4 – Remove Lower Taping Head

11 - SET UP AND ADJUSTMENTS (continued)

38 2010 January

700rks-NA

Figure 11-5

Note – The upper head has a unique feature for

overstuffed boxes. The head will raise up

to 13mm [0.5 inches] to compensate for

this condition.

11.5 Run Boxes to Inspect Adjustment

(Figure 11-5)

Turn electrical and air pressure switches to On. This

starts the drive belts and engages the pneumatic air

pressure system. Move box forward until it contacts

the Side Guides Centering Switch in the machine

bed which automatically center the box. Continue

moving the box forward until it contacts the Upper

Drive Assembly Actuator Switch. The Upper Drive

Height adjustment adjusts automatically as the box

is taken away by the drive belts. Always push at the

end of the box. If the box is not centered correctly

or the Upper Drive Assembly does not contact the

top of the box correctly, see pressure adjustment

settings and/or the Troubleshooting Section.

Important: Before starting the machine, verify that

no tools or other objects are on the conveyor bed.

Important – If drive belts are allowed to slip on

box, excessive belt wear will occur.

Note - For belt replacement and tension speciﬁ ca-

tions - refer to Section 13 / Maintenance and

Repairs.

• To reduce the risk associated with

pinches hazards:

− Keep hands clear of the upper head

support assembly as boxes are transported

through the machine.

− Keep hands, hair, loose clothing, and

jewelry away from box compression rollers.

− Always feed boxes into the machine by

pushing only from the end of the box.

− Keep hands, hair, loose clothing, and

jewelry away from moving belts and taping

heads.

CAUTION

12-OPERATION

12.1 Operator's Correct Working Position and

Operational Flow (Figure 12-1). 12.3 Starting Production

Let the machine run without cartons and check its

safety devices. Then start the working cycle.

12.4 Tape Replacement and Threading

See Manual 2: AccuGlide™ 3 Taping Heads - 3

Inch.

Press the

LATCHING EMERGENCY STOP BUTTON.

12.5 Box Size Adjustment

Repeat all the operations shown in

Section 11 - Set-Up and Adjustments.

12.6 Cleaning

Before carrying out any cleaning or maintenance

operation stop the machine by turning the OFF

rotary switch on the main and disconnect the electric

power (Figure 12-3).

12.8 Safety Devices Inspection

1 Taping units blade guard

2 Latching emergency stop button

3 STOP (OFF) main rotary switch

Operator Qualiﬁ cations

1 Tape loading and threading 1

2 Tape web alignment 1

3 Adjustment of one way tension roller 1

4 Adjustment to box size (H and W) 1

5 Top ﬂ ap compression rollers 1

6 Adjustment of tape applying spring 1

7 Conveyor bed height adjustment 1

8 Special Adjustment-Changing tape leg length 2

9 Special Adjustment-Column re-positioning 2

12.7 Table of Operation Adjustments -

12.2 Starting the Machine

Important: Before starting the machine, verify that

no tools or other objects are on the conveyor bed.

Push the main rotary switch ON (Figure 12-3) after

the EMERGENCY BUTTON is released.

2010 January

700rks-NA

Figure 12-1

Once the box has been

ﬁ lled, close its top ﬂ aps and

push it between the top and

bottom drive belts. Always

keep hands in position as

shown in Figure 12-2.

The box will be automati-

cally sealed with adhesive

tape on the top and bottom

box seams. Then the box

will be expelled on the exit

conveyor.

Figure 12-2

Hand Position

Figure 12-3

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp.

WARNING

Cause

Narrow boxes

Worn drive belts

Top taping head does not apply

enough pressure

Taping head applying spring

holder missing

Taping head applying spring set

too high

Worn or missing friction rings

Drive belt tension too low

Electrical disconnect

Circuit breaker not at correct

setting

Motor not turning

Machine's minimum height stop

does not match tape head leg

length setting

Worn belt

Dry compression rollers

Dry column bearings

Defective column bearings

Tape drum not centered

Centering guides not centered

Box ﬂ aps not of equal length

Problem

Drive belts do not convey boxes

Drive belts do not turn

Upper and lower applying

mechanisms interfere with each

other

Drive belts break

Squeaking noise as boxes pass

through machine

Tape not centered on box seam

The Troubleshooting Guide lists some possible machine problems, causes and corrections.

Also see Manual 2 "Troubleshooting" for taping head problems.

12.9 Troubleshooting Guide

Troubleshooting

Correction

Check machine speciﬁ cations.

Boxes are narrower than

recommended, causing slippage

and premature belt wear.

Replace drive belts

Adjust the upper drive assembly

force adjust regulator to increase

the fore against the top of

the box. Turn air regulator

counterclockwise

Replace spring holder

Reduce spring pressure

Replace friction rings

Adjust belt tension

Check power and electrical plug

Set to correct current value

Evaluate problem and correct

Check manual to make sure

taping heads match machine

setting

Replace belt

Lubricate compression rollers

Lubricate column bearings

Replace column bearings

Reposition tape drum

Adjust centering guides

Check box speciﬁ cations

(continued)

Troubleshooting Guide

Troubleshooting (continued)

Problem

Upper drive assembly does not

move up or moves up slowly

Upper taping head does not move

down at the end of the taping

cycle

Upper drive assembly comes

down too fast or too hard

Centering guides move slower

than normal

Cause

Lower air pressure

Defective head raising valve

Worn head raising valve actuator

Clogged or damaged exhaust

mufﬂ ers on the upper ends of the

head raising cylinders

Defective head power valve

Upper drive assembly force adjust

regulator set too light

Defective top drive assembly

force adjust regulator

Defective one-way valve

Defective head power valve

Upper drive assembly force adjust

regulator set too heavy

Defective upper drive assembly

force adjust regulator

Cushion screw wrongly adjusted

Cushion screw missing

Centering guide force adjust

regulator set too low

Centering guide cylinder speed

controls not in correct adjustment

Defective centering guide power

valve

Correction

Disconnect the air supply. Make

sure main pressure regulator reads

zero. Reconnect air supply and

adjust regulator to read 70 PSIG

[5 bar].

Clean or replace head raising

valve

Replace valve

Clean or replace exhaust mufﬂ ers

Clean or replace the head power

valve

Adjust the upper drive assembly

force adjust regulator to

increase the force against the

top of the box. Turn air regulator

counterclockwise.

Replace regulator

Clean or replace valve

Adjust upper drive assembly force

adjust regulator to decrease force

against top of box. Turn regulator

clockwise.

Replace regulator

Adjust cushion screw at base of

cylinder

Replace screw

Adjust regulator

Adjust speed controls mounted on

centering guide cylinder

Clean or replace valve

2010 January

700rks-NA

42 2010 January

700rks-NA

13.1 Safety Measures (see section 3)

Carrying out maintenance and repairs may imply

the necessity to work in dangerous situations.

13.2 Tools and Spare Parts Supplied with

the Machine

See Spare Parts Order Section.

13.3 Recommended Frequency of Inspection and Maintenance Operations

Operation Frequency Qualiﬁ cation Sections

Inspection safety features daily 1 13.4

Cleaning of machine weekly 1 13.5

Cleaning of cutter blade weekly 2 13.6

Oiling of felt pad weekly 2 13.7

Lubrication monthly 2 13.7-13.8

Blade replacement when worn 2 See Manual 2

Drive belt replacement when worn 2 13.10

13.4 Inspections to be Performed Before and

After Every Maintenance Operation

Before every maintenance operation, turn the main

switch OFF and disconnect. During the maintenance

operation, only properly trained and qualiﬁ ed person-

nel must work on the machine. At the end of every

maintenance operation check the safety devices.

13-MAINTENANCE AND REPAIRS

13.5 Check Efﬁ ciency of Safety Features

1. Blade guard assembly upper taping head

2. Blade guard assembly lower taping head

3. Latching Emergency stop button with mechanical

lock (interrupt supply of electrical power)

4. Turn the main switch STOP/OFF

5. Safety guards top drive belts

13.6 Cleaning of Machine

Qualiﬁ cation 1

A weekly cleaning with dry rags or diluted detergents

is necessary. Cardboard boxes produce a signiﬁ cant

quantity of dust and paper chips when processed

or handled in case sealing equipment. If this dust is

allowed to build up on machine components, it can

cause component wear and over-heating of drive

motors. The dust build up is best removed from the

machine with a vacuum cleaner. Depending on the

number of cartons processed, this cleaning should

be done weekly. Excessive build-up that cannot be

removed by vacuuming should be removed with a

damp cloth.

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand, and follow all safety

and operating instructions before operating

or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this

equipment.

• To reduce the risk associated with

pinches, entanglement and hazardous

voltage:

− Turn electrical supply off and disconnect

before performing any adjustments,

maintenance or servicing the machine or

taping heads.

WARNING

13.7 Cleaning of Cutter Blade

Qualiﬁ cation 2

Should tape adhesive build-up occur, carefully wipe

clean with oily cloth or brush (Figure 13-1). Oil pre-

vents the build-up of tape adhesive.

(See manual 2.)

Maintenance (continued)

13.8 Box Drive Belt Replacement

Note – 3M recommends the replacement of drive

belts in pairs, especially if belts are

unevenly worn.

Lower Drive Belts

Figure 13-4

1. Remove and retain center plates (A) and four (4)

screws.

2. Remove and retain side cover (B) and fasteners.

3. Loosen, but do not remove lock nut (C).

4. Loosen tension screw (D) until all belt tension is

removed.

5. Pull belt splicing pin (E) out and remove belt.

6. Place new belt over pulleys with laced splice

at top. Insert splicing pin. Note – Pin must not

extend beyond edge of belt.

7. Adjust belt tension as explained in

"Adjustments – Box Drive Belt Tension".

8. Replace side cover and center plates and

secure with original fasteners.

Upper Drive Belts

Figure 13-5

1. Remove and retain center plate (A) and four

screws and plain washers.

2. Loosen, but do not remove lock nut (B).

3. Loosen tension screw (C) until all tension is

removed from belt.

4. Remove four (4) screws on side of belt guard

(D) and slide belt guard out to expose belt.

5. Pull belt splicing pin (E) out and remove belt.

6. Place new belt over pulleys with laced splice

at top. Insert splicing pin. Note – Pin must not

extend beyond edge of belt.

7. Adjust belt tension as explained in

"Adjustments – Box Drive Belt Tension".

8. Replace front cover and belt guard(s) and

secure with original fasteners.

Figure 13-4 – Lower Drive Belt Replacement

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

• To reduce the risk associated with impact hazards:

− Always use appropriate supporting means when working under the upper drive assembly

WARNING

Figure 13-5 – Upper Drive Belt Replacement

700rks 2010 January

13-MAINTENANCE AND REPAIRS (continued)

13.10 Box Drive Belt Tension

The four (4) continuously moving drive belts convey boxes through the tape applying mechanism.

The box drive belts are powered by an electric gear motor.

Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to

positively move the box through the machine and the belts should run fully on the surface of the pulleys at each

end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each

belt is adjusted separately.

Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5kg [7lbs.]

applied at the mid span, as shown in Figure 13-7, will deﬂ ect the belt 25mm [1 inch]. This will assure positive

contact between the belt and the drive pulley on the discharge end of the drive assembly.

Figure 13-7 Box Drive Belt Tension Adjustment

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical supply off and disconnect before performing any adjustments,

maintenance or servicing the machine or taping heads.

Discharge End Infeed End

3.5kg (7lbs) Pull Force

with 25mm (1 inch) at Mid span

Box Drive Belt

WARNING

2010 January

700rks-NA

13.9 Drive Pulley Rings

Before installing a new belt, check the orange plastic

drive pulley rings for wear. If torn, broken, or worn

smooth, replace the rings (Figure 13-6).

Figure 13-6

Adjustments (continued)

Refer to Figure 13-8 and 13-9 and adjust belt tension as follows:

1. Remove and retain center plates/front cover and four screws.

2. Loosen, but do not remove, M10 lock nut with a 17mm open end wrench.

3. Reset the tension on the drive belts as needed. Adjust the M8 tension screws in (clockwise) to increase

tension or out (counterclockwise) to decrease tension. Tighten lock nut to secure tension setting.

4. Replace center plates/front cover and secure with original screws.

Figure 13-8 – Box Drive Belt Tension Adjustment, Lower Belts (Infeed End)

700rks 2010 January

Belt Tension

Screw, M8

Hex Head

Infeed End

Center Plates

Box Drive Belts

M10 Lock Nut

M5 x 10 Flat Hd Screw (4)

M6 Hex Wrench - Special

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance

or servicing the machine or taping heads

WARNING

Adjustments (continued)

Taping Head Adjustments – Refer to Manual 2

TAPE WEB ALIGNMENT – Manual 2

TAPE DRUM FRICTION BRAKE – Manual 2

APPLYING MECHANISM SPRING – Manual 2I

ONE-WAY TENSION ROLLER – Manual 2

TAPE LEG LENGTH ADJUSTMENT – Manual 2

EXTENDED PLATE BUMPER - Manual 2

Figure 13-9 – Box Drive Belt Tension Adjustment, Upper Belts (Infeed End)

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

700rks 2010 January

Belt Tension

Screw, M8

Hex Head

Infeed End

13mm Box Wrench

M10 Lock Nut

Front Cover

M5 x 10 Screw (4)

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance

or servicing the machine or taping heads

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance

or servicing the machine or taping heads

WARNING

Special Set-Up Procedure - Column Bumper Installation

Installation Instructions - Column Bumper (A parts package is included with the unit for installation purposes).

The Column Bumper will be located on the column according to the size of the box that is to be taped

(Refer to Figure 13-10A).

1. Raise and Lock the Upper Drive Assembly. IMPORTANT: This procedure is for authorized personnel ONLY!

2. Turn off air supply and electric power.

3. Remove Guard (see Installation and Set-Up / Figure 7-7), the existing holes for

installing Column Bumper should be visible.

4. Remove Column Bumper and set screw parts package from the carton.

5. Position Bumper as needed (the recommended position is shown in Figure 13-10A).

6. After the new Bumper is installed, re-install the Safety Guard (see Installation and Set-Up Section/Figure 7-7).

7. Turn on air supply and electric power.

* NOTE - IMPORTANT:

- See Figure 15266 for Plate Change. When Column Adjusted to "Raised" Position -

Parts #40 and #41 are removed and replaced by Part #42.

- Some bumper positions may:

1) Allow upper and lower taping heads to come into contact with each other.

2) Create added stress to the bumper.

3) Cause a malfunction of the machine.

These events can potentially cause damage to the machine. For more information on bumper settings,

contact your 3M service representative.

13.11 Special Set-Up Procedure - Column Bumper Installation

Purpose of Column Bumper Special Set-up Procedure: Installing Column Bumpers restrict the operating range of

the upper assembly in proportion to the size of boxes to be sealed.

This installation results in an increase to the operating speed.

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments,

maintenance or servicing the machine or taping heads

− Allow only properly trained and qualiﬁ ed personnel to operate and/or service this equipment

WARNING

700rks 2010 January

(Shown is

after Safety

Guard is

Removed) A

Figure 13-10 – Case Sealer Frame Changes

Safety Guard

Set Screws

& Washers

Safety Guard

Special Set-Up Procedure (continued)

4. Install and tighten the six (6) screws and plain washers in each column that were removed in Step 2. Turn on

air supply, raise and lock upper drive assembly in fully raised position and remove all blocks and spacers.

If desired, the bed height can now be decreased to 570mm [22.5 inch] by adjusting legs upward.

(See "Installation and Set-Up – Machine Bed Height.")

Figure 13-11 – Box and Machine Bed Height Range

• To reduce the risk associated with muscle strain:

− Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment

• To reduce the risk associated with impact hazards:

− Always use appropriate supporting means when working under the upper drive assembly

WARNING

Box and Machine Bed Height Range – Refer to Figure 13-11

Moving the outer columns up one set of mounting holes increases the maximum box size handled by the

700rks case sealer and decreases the minimum machine bed height.

IMPORTANT – When raising the column, the existing Safety Plates (2) must be replaced by a new Safety Plate

(included in the parts kit) as shown in Figure 15266.

Note – This also increases the minimum box height from 120mm [4.8 inch] to 170mm [6.8 inch].

To move the outer columns up one set of mounting holes:

1. Lift the upper taping head/drive assembly up and place a 200 - 250mm [8 - 10 inch] block at the front and rear

of the upper drive assembly. Important – Blocks (front and rear) must be same height in order to keep upper

drive assembly parallel with machine bed. Also, block both columns up with solid spacers between outer

columns and ﬂ oor. See Figure 13-11A.

2. Remove and retain the six screws and plain washers that fasten each column to the frame - Figure 13-11B.

3. Lift the outer columns up one set of mounting holes, and place spacers between the blocks on the ﬂ oor and

each column. See Figure 13-11C.

700rks 2010 January

Frame

Spacer (2) Spacer (2)

Outer

Column

ABC

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments,

maintenance or servicing the machine or taping heads

WARNING

Special Set-Up Procedure (continued)

Box Height Range – (Refer to Figure 13-11 / Section 7.4 / and Speciﬁ cations)

The operating range of the upper drive assembly can be adjusted to minimize its movement (which increases

the operating speed) and in conjunction with adjusting the bed height, to change the range of box heights being

sealed.

After establishing the minimum box height to be sealed, position the stop bumpers as follows:

1. Latch upper drive assembly in upper position, turn off air and electric.

2. Remove and relocate the stop bumper assembly to the desired position on both side columns. Be sure that

the stop bumpers are reassembled as shown and secure (See Figure 13-11 and Figure 15266).

3. Turn on the air and electrical power to the case sealer. The upper taping head will now descend only part

way thus increasing operating speed.

700rks 2010 January

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments,

maintenance or servicing the machine or taping heads

− Allow only properly trained and qualiﬁ ed personnel to operate and/or service this equipment

WARNING

• To reduce the risk associated with muscle strain:

− Use proper body mechanics when removing or installing taping heads that are moderately

heavy or may be considered awkward to lift

WARNING

THIS PAGE IS BLANK

13-MAINTENANCE AND REPAIRS (continued)

13.12 List of the Maintenance Operations

Date: Description of Operation

________ ________________________________________________________________

2010 January

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THIS PAGE IS BLANK

53 2010 January

700rks-NA

14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO.

14.1 Information for Disposal of Machine

The machine is composed of the following materials:

- Steel structure

- Nylon rollers

- Drive belts in PVC

- Nylon pulleys

For machine disposal, follow the regulations

published in each country.

14.2 Emergency Procedures

In case of danger/ﬁ re:

Disconnect plug of power cable from power supply.

(Figure 14-1)

IN CASE OF FIRE

Use a ﬁ re extinguisher that is rated for electrical ﬁ res

(Figure 14-2).

15.1 Statement of Conformity

Not Applicable.

15.2 Emission of Hazardous Substances

Nothing to report

Figure 14-2

Figure 14-1

16-TECHNICAL DIAGRAMS

16.1 Electric Diagram

700rks-NA 2010 January

16-TECHNICAL DIAGRAMS (continued)

16.2 Pneumatic Diagram

2010 January

700rks-NA

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments,

maintenance or servicing the machine or taping heads

WARNING

THIS PAGE IS BLANK

16.3 Spare Parts Order

16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)

2010 January

700rks-NA

Replacement Parts Ordering Information and Service

Refer to the ﬁ rst page of this instruction manual "Replacement Parts and Service Information".

Tool Kit

A tool kit, part number 78-8076-4950-0, is supplied with the machine. The kit contains the necessary open end

and hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number

78-8076-4726-4, contained in above kit is also available as a replacement stock item.

Label Kit

In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety.

A label kit, part number 78-8098-9177-9 is available as a stock item. It contains all the safety labels used on

the 700rks Random Case Sealer.

The following parts are normal wear items and should be ordered and kept on hand as used.

Qty. Part Number Description

4 78-8070-1531-4 Belt – Drive W/Pin

In addition, a tool/spare parts kit supplied with the 700rks Random Case Sealer contains the following spare parts:

Qty. Part Number Description

1 78-8137-3311-6 Spring – Upper Extension

1 78-8137-3312-4 Spring – Lower Extension

2 78-8028-7899-7 Knife – 89mm/3.5 /Inch

4 78-8052-6602-6 Spring – Cutter

2 78-8070-1531-4 Belt-Drive W/Pin

All the above listed parts can be ordered separately and when used should be ordered and kept on hand for

spares.

Also see Section II for recommended taping head spare parts.

THIS PAGE IS BLANK

Part Number Option/Accessory

78-8052-6553-1 Box Hold Down Attachment

78-8069-3983-7 Caster Kit Attachment

70-0066-5081-9 Conveyor Extension Attachment

78-8095-4853-6 Bottom Edge Fold Kit 3"

78-8069-3926-6 Low Tape Sensor Kit

70-0064-4965-9 AccuGlide 3 Upper Taping Head - 3 inch, Type 10800

70-0064-4964-2 AccuGlide 3 Lower Taping Head - 3 inch, Type 10800

78-8095-4852-8 3-Inch Tape Edge Fold Attachment, Upper Head

78-8095-4853-6 3-Inch Tape Edge Fold Attachment, Lower Head

78-8114-0940-4 Three Flap Folder Kit

For additional information on the options and accessories listed below, contact your 3M Representative.

Options and Accessories

700rks Random Case Sealer, Type 40800

Frame Assemblies

To Order Parts:

1. Refer to ﬁ rst illustration, Frame Assemblies, for the Figure Number that identiﬁ es a speciﬁ c portion of the

machine.

2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.

3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part

Description for the parts on that illustration.

Note – The complete description has been included for standard fasteners and some commercially

available components. This has been done to allow obtaining these standard parts locally, if desired.

4. Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name,

machine type, and serial number that are located on the identiﬁ cation plate.

5. Refer to the ﬁ rst page of this instruction manual “Replacement Parts and Service Information” for

replacement parts ordering information.

Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are

available only on special order. Contact 3M/Tape Dispenser Parts to conﬁ rm item availability.

2010 January

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THIS PAGE IS BLANK

61 2010 January

700rks-NA

700rks

Frame

Assemblies

Frame Assemblies

Figure 15267

Figure 15269

Figure 15262

Figure 15266Figure 15031

Figure 15265

Figure 15264

Figure 15249

Figure 15263

Figure 15310

Infeed/Exit

Conveyor

62 2010 January

700rks-NA

700rks

7 4

18 19

15 21 14 13 12 8 6

8 20

Figure 10531

21 25

15 14 13 12

20 6

63 2010 January

700rks-NA

700rks

Figure 15031

Ref. No. 3M Part No. Description

15031-1 78-8137-1157-5 Tape Roll Bracket Assembly

15031-2 78-8137-1158-3 Tape Drum Bracket Assembly

15031-3 78-8070-1566-0 Bracket – Tape Drum

15031-4 78-8070-1395-4 Bracket – Bushing Assembly

15031-5 78-8070-1568-6 Cap – Bracket

15031-6 78-8060-8462-6 Shaft – Tape Drum, 3 Inch Head

15031-7 78-8017-9169-6 Nut – M18 x 1

15031-8 78-8098-8829-0 Tape Drum Sub-Assembly - 3 Inch

15031-9 78-8098-8828-8 Tape Drum

15031-10 78-8098-8830-4 Leaf Spring

15031-11 26-1002-5753-9 Screw – Self Tapping

15031-12 78-8060-8172-1 Washer – Friction

15031-13 78-8052-6271-0 Washer – Tape Drum

15031-14 78-8100-1048-4 Spring – Core Holder

15031-15 78-8017-9077-1 Nut – Self Locking, M10 x 1

15031-16 78-8032-0375-7 Screw – Hex Hd, M6 x 16

15031-17 78-8070-1215-4 Spacer – Stud

15031-18 26-1000-0010-3 Washer – Flat, M6

15031-19 78-8010-7169-3 Screw – Hex Hd, M6 x 12

15031-20 78-8133-9641-9 Tape Drum Assembly – 3 Inch Head

15031-21 26-1004-5510-9 Washer - Plain, M10

15031-22 78-8098-8816-3 Latch - Tape Drum

15244-25 78-8052-6651-3 Washer - Nylon

64 2010 January

700rks-NA

700rks

15 29

0 25

1211

6 37

Figure 15262

Optional

65 2010 January

700rks-NA

700rks

Figure 15262

Ref. No. 3M Part No. Description

15262-1 78-8137-0975-1 Conveyor Bed Assembly

15262-2 78-8137-0976-9 Bed – Conveyor

15262-3 78-8137-0577-5 Support – Drive

15262-4 26-1003-5842-8 Screw – Hex Hd, M8 x 20

15262-5 78-8017-9318-9 Washer – Plain, 8 mm

15262-6 78-8076-5381-7 Leg Assembly – Inner, W/Stop

15262-7 78-8076-5382-5 Leg – Inner

15262-8 78-8060-8480-8 Pad – Foot

15262-9 78-8055-0867-4 Screw – Hex Hd, M8 x 30

15262-10 78-8017-9313-0 Nut – Self Locking, M8

15262-11 78-8076-5383-3 Stop – Leg

15262-12 26-1003-7963-0 Screw – Soc Hd, M8 x 16

15262-13 78-8060-8481-6 Label – Height

15262-14 78-8052-6677-8 Clamp – Inner

15262-15 78-8052-6676-0 Clamp – Outer

15262-16 78-8076-4535-9 Bracket

15262-17 78-8076-4625-8 Screw – Special, M5 x 16

15262-19 78-8010-7209-7 Screw – Soc Hd, M6 x 12

15262-20 78-8137-0977-7 Plane – Conveyor Bed

15262-21 78-8060-8486-5 Bushing

15262-22 78-8023-2334-1 Screw – Soc Hd, M6 x 25

15262-23 78-8060-8487-3 Cover – Switch

15262-24 78-8017-9066-4 Screw – M5 x 10

15262-25 78-8010-7417-6 Nut – M5

15262-26 78-8060-8488-1 Screw – Hex Hd, M5 x 20

15262-27 78-8046-8217-3 Washer – Special

15262-28 78-8005-5741-1 Washer – Plain, M5

15262-29 78-8076-4537-5 Screw – Soc Hd, M3 x 25

15262-30 78-8076-4538-3 Washer – Flat, M3

15262-31 78-8059-5517-2 Nut – Self Locking, M3

15262-32 78-8076-4517-7 End Cap – /22 x 1

15262-33 78-8076-4701-7 Cap – /28

15262-34 78-8060-8184-6 Cap – /35 x 1,5

15262-35 78-8098-9076-3 Caster Assembly

15262-36 26-1009-9096-4 Caster - Dual Locking

15262-37 26-1009-9094-9 Washer - Spring, Helical M12

15262-38 26-1009-9095-6 Nut M12 Self-Locking

15262-39 26-1009-9094-9 Washer – Spring Helical, M12

15262-40 26-1009-9095-6 Nut – M12

15262-41 26-1009-9095-6 Cap – 45 X 1.5

15262-43 78-8091-0717-6 Support – R/H, Filter Assembly

78-8091-0612-9 Support - L/H, Filter Assembly (Not Shown)

15262-44 78-8091-0613-7 Shaft – Valve

15262-45 26-1000-0010-3 Washer – Flat, M6

15262-46 78-8010-7418-4 Nut – Hex, M6

66 2010 January

700rks-NA

700rks

27 26 24

5 6

28 29 3

18 C B A

G H I L M N

L 31

12 = G

Figure 15263

67 2010 January

700rks-NA

700rks

Figure 15263

Ref. No. 3M Part No. Description

15263-1 78-8076-4663-9 Cylinder – Air /32 x 580 + 20

15263-2 78-8094-6457-7 Cap – 1/8 Inch

15263-3 78-8091-0313-4 Elbow – 3199.08.10

15263-4 78-8076-4680-3 Screw – Cushioning, Cyl/32

15263-5 78-8060-8091-3 Valve – R/O-3-M5

26-1005-6359-7 Fitting - Barb N-M5-Pk3

15263-6 78-8076-4664-7 Union – Female

15263-7 78-8076-4665-4 Indicator – Visual

15263-8 26-1005-5909-0 Elbow

15263-9 78-8054-8838-0 Gauge – Air

15263-10 78-8076-4672-0 Union – Straight, Female

15263-11 78-8091-0350-6 Union – Special

15263-12 78-8091-0314-2 Filter – EAW 2000, W/O Gage

15263-13 26-1014-4558-8 Filter – Regulator, W/Metal Bowl

15263-14 78-8060-7899-0 Nipple – RA 012 1/4 - 1/4

15263-15 78-8076-4669-6 Valve – On/Off

15263-16 78-8076-4670-4 Reduction – 3/8 - 1/8

15263-17 26-1005-6890-1 Mufﬂ er

15263-18 78-8091-0315-9 Elbow – 3199.08.13

15263-19 78-8060-7900-6 Union – RA 002 1/4 - 1/4

15263-20 26-1005-6897-6 Hose Connector

15263-21 78-8091-0430-6 Clamp – /14-24

15263-22 78-8060-7853-7 Union – Straight MR12-04-18

15263-23 78-8076-4671-2 Gauge – Pressure

15263-24 78-8076-4673-8 Regulator – Pressure

15263-25 26-1005-6901-6 Union – Straight

15263-26 78-8076-4674-6 Nipple – 1/4 - 1/8

15263-27 78-8059-5633-7 Air Distributor

15263-28 78-8091-0316-7 Union – Straight, 3101.08.10

15263-29 26-1005-6893-5 Elbow – 90o

15263-30 78-8076-4675-3 Regulator – 0,5-7 Bar

15263-31 78-8076-4676-1 Union

15263-32 78-8057-5735-4 Fitting – Reducer MR25-04-06

15263-33 78-8055-0756-9 Union – Rotating MR41-06-14

15263-34 78-8076-4677-9 Valve – V2A 5120-01

15263-35 78-8017-9426-0 Elbow – 90o, 1/8 M x 1/8 M

15263-36 78-8076-4678-7 Valve – One-Way

15263-37 78-8091-0317-5 Union – Tee, 3198.08.10

15263-38 26-1005-6910-7 Union – Straight

15263-39 78-8057-5732-1 Fitting – Elbow MR41-04-05

15263-40 78-8060-7690-3 Cap – B-1/8

15263-41 78-8076-4679-5 Union – Tee

15263-42 78-8119-8666-6 Tube – Air, 4 mm O.D. x 2.5 mm I.D.

15263-43 78-8119-8667-4 Tube – Air, 6 mm O.D. x 4 mm I.D.

15263-44 78-8119-8668-2 Tube – Air, 8 mm O.D. x 5 mm I.D.

15263 78-8060-8175-4 Repair Kit for Cylinder /32

Figure 15263

18a

18b

2010 January

700rks-NA

700rks

Figure 15264

69 2010 January

700rks-NA

700rks

Figure 15264

Ref. No. 3M Part No. Description

15264-1 78-8094-6379-3 Support – Box

15264-2 78-8113-6759-4 Box – W/English Language Label

15264-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15

15264-4 78-8005-5740-3 Washer – Plain, 4 mm

15264-5 26-1003-6914-4 Nut – Plastic Insert, M4

15264-6 78-8076-4715-7 Cord Grip

15264-7 78-8076-5211-6 Set Nut – GMP 13.5

15264-9 78-8094-6382-7 Guide – Mounting

15264-10 78-8028-8208-0 Screw – 6P x 9,5

15264-11 78-8017-9018-5 Washer – Plain, M4

15264-12 78-8100-0830-6 Contactor - Allen Bradley 220V, 50HZ

78-8100-0831-4 Contactor - Allen Bradley 380V, 50HZ

78-8094-6383-5 Contactor - Allen Bradley 110V, 60HZ

78-8137-0604-7 Contactor - Allen Bradley 120V 60 Hz

15264-13 78-8100-0755-5 Circuit Breaker - Allen Bradley 2.5-4 A

78-8076-5378-3 Circuit Breaker - Allen Bradley 1.6-2.5A

78-8114-4600-0 Circuit Breaker - Allen Bradley 6.3-10a

78-8076-5223-1 Circuit Breaker - Allen Bradley 1-1.6A

78-8119-8965-2 Circuit Breaker - Allen Bradley

15264-14 78-8094-6384-3 Ground Clamp – VGPE 4/6

15264-15 78-8076-4968-2 Terminal

15264-16 78-8028-7909-4 Power Cord – U.S.A.

15264-17 78-8076-5176-1 Cable – FROR 07 3X0.75, 5 Mt

15264-18A 78-8076-5273-6 Cable – 3X1, 5Mt

15264-18B 78-8060-8052-5 Cable – 4X1.5 5Mt 3 Ph

78-8091-0433-0 Cable – 3X1.5 1 Ph, 5 Mt

15264-19 26-1003-7957-2 Screw – Soc Hex Hd, M6 x 16

15264-20 26-1000-0010-3 Washer – Flat, M6

15264-21 78-8076-5194-4 Box – E-Stop, Yellow

15264-22 78-8137-0823-3 Switch - ON/Off

15264-23 78-8100-1039-3 Support – On/Off Switch

15264-24 78-8017-9257-9 Screw – Phillips Head, M4 x 10

15264-25 78-8017-9066-4 Screw - Metric, M5X12

15264-26 78-8060-7758-8 Grommet

15264-27 78-8137-0609-6 E-Stop

15264-28 78-8091-0538-6 Screw - Hex. Hd. M4X20

15264-29 78-8076-4716-5 Star Washer – M4

15264-30 78-8010-7416-8 Nut – Hex, M4

15264-31 78-8100-1234-0 Collar

15264-32 78-8094-6384-3 Clamp

15264-33 78-8114-4896-4 Box – On/Off, Grey

70 2010 January

700rks-NA

700rks

57 56

66 19

48 47

12 11

44 46 45 43

60 51 49

Figure 15265/1

700rks

Figure 15265/1

Ref. No. 3M Part No. Description

15265-1 78-8137-0978-5 Bottom Drive Assy - w/Motor

15265-2 78-8137-0579-1 Frame - Drive

15265-3 78-8137-0568-4 Spacer

15265-4 26-1003-5829-5 Screw Hex Hd. M6 X 12

15265-7 78-8052-6710-7 Roller - Idler

15265-8 78-8052-6709-9 Washer - Special

15265-9 78-8010-7435-8 Washer - Metric Lock, M6

15265-10 26-1003-7957-2 Screw Soc. Hd. Hex Hd. M6 X 16

15265-11 78-8070-1518-1 Spacer - Shaft

15265-12 26-1003-6918-5 Nut, Plastic Insert M10 Hex Flange

15265-13 78-8070-1519-9 Screw - Soc. Hd. Hex. Hd. M8 X 70

15265-14 78-8017-9318-9 Washer - Plain - Metric 8MM

15265-15 78-8070-1520-7 Guide - Drive Belt

15265-16 26-1005-4757-4 Screw - Flat Hd, Soc. Dr. M5 X 20

15265-17 78-8137-0960-3 Support - Gear Box

15265-18 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr., M8 X 20

15265-19 78-8137-0580-9 Support - Motor Bottom

15265-20 26-1011-8828-7 Capacitor - 115V Gear Motor

15265-21 78-8070-1523-1 Screw 1/4-28X3/4

15265-22 78-8042-2919-9 Washer - Triple, M6

15265-23 78-8137-0936-3 Sprocket - 3/8" Z=24

15265-24 78-8137-0940-5 Screw - Set M6 x 20

15265-25 78-8137-0962-9 Cover

15265-26 78-8010-7209-7 Screw, Soc. Hd. M6 X 12

15265-27 26-1000-0010-3 Washer - Flat M6

15265-28 78-8076-4562-3 Cover - Bottom

15265-29 26-1003-5820-4 Screw - Hex Hd. M5 X 12

15265-30 78-8005-5741-1 Washer - Flat, M5

15265-31 78-8137-0570-0 Shaft with Drive Pulleys

15265-32 78-8137-0537-9 Shaft - Gearbox

15265-33 78-8057-5811-3 Key, 6 X 6 X 20MM.

15265-34 78-8054-8986-7 Sprocket - 3/8" Pitch, 28 Teeth

2010 January

700rks-NA

72 2010 January

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700rks

38 32

34 35

Figure 15265/2

73 2010 January

700rks-NA

700rks

Figure 15265/2

Ref. No. 3M Part No. Description

15265-35 78-8054-8984-2 Bushing

15265-36 78-8070-1529-8 Support - Shaft

15265-37 78-8070-1530-6 Radial Ball Bearing - 6205-2RS, O.D. 52

15265-38 78-8057-5739-6 Key, M5 X5 X 30MM

15265-39 78-8076-5105-0 Pulley Assy - Drive

15265-40 78-8052-6713-1 Ring - Polyurethane

15265-41 78-8060-8416-2 Nut - Special M20 X 1

15265-42 78-8137-0964-5 Chain 3/8" - 60P

15265-43 78-8070-1531-4 Belt - Drive, w/Hook

15265-44 78-8137-0546-0 Cover - Drive, Rear

15265-45 26-0001-5862-1 Screw, Flat Hd Soc. M5 X 12

15265-46 26-1005-5316-8 Screw, Flat Hd. Hex DR. M5 X 16

15265-47

78-8070-1534-8

Stud - Side Plate

15265-48 78-8060-8488-1 Screw - Hex. Hd. M5 X 20

15265-49 78-8076-4555-7 Spacer

15265-50 78-8076-4556-5 Support - Valve

15265-51 26-1003-7951-5 Screw, Soc Hd Hx Soc M5 X 20

15265-52 78-8054-8757-2 Pin - Spring Holder

15265-53 26-1005-6859-6 Nut Self-Locking M5

15265-54 78-8076-4774-4 Spring

15265-55 26-1003-7947-3 Screw Soc. Hd. Hex M4 X 35

15265-56 78-8054-8758-0 Spacer - Valve Holder

15265-57 78-8059-5607-1 Plate - Threaded

15265-58 78-8137-0979-3 Lever - Front

15265-59 78-8137-0980-1 Cam - Valve

15265-60 78-8054-8756-4 Shaft - 6 X 46MM

15265-61 26-1002-4955-1 Screw - Self Tap 8P X 13

15265-62 78-8100-1151-6 Actuator - Side Guide

15265-63 78-8054-8752-3 Shaft - 6 X 33MM

15265-64 78-8137-0557-7 Cover - Right

15265-65 78-8137-0558-5 Cover - Left

15265-66 78-8076-4715-7 Cord Grip

15265-67 78-8076-5211-6 Set Nut GMP 13.5

15265-68 78-8060-7885-9 End Cap

15265-69 26-1003-5841-0 Screw M8 X 16

15265-70 78-8076-4500-3 Stud - Mounting

15265-71 78-8100-1236-5 Belt Tensioning Assy - R/H

15265-72 78-8100-1237-3 Belt Tensioning Assy - L/H

15265-73 78-8100-1238-1 Belt Tensioning Assy - R/H

15265-74 78-8100-1239-9 Belt Tensioning Assy - L/H

74 2010 January

700rks-NA

700rks

40 41

48 37

16 =

40 *

41 *

42 *

10 9

17 + 18 + 19

20 + 21

* NOTE - IMPORTANT: Parts #40 & 41 are for "NORMAL" Position.

Remove #40 & 41 and replace with #42 when Column is in "RAISED"Position.

* NOTE - IMPORTANT:

- Parts #40 & 41 are for

"NORMAL" Position.

For "RAISED" Position,

Remove #40 & 41 and

Replace with #42.

Figure 15266

* NOTE - IMPORTANT: - Some bumper positions may:

1) Allow upper and lower taping heads to come into

contact with each other.

2) Create added stress to the bumper.

3) Cause a malfunction of the machine.

These events can potentially cause damage to the machine.

For more information on bumper settings, contact your 3M

service representative.

75 2010 January

700rks-NA

700rks

Figure 15266

Ref. No. 3M Part No. Description

15266-1 78-8137-0981-9 Column - Outer

15266-2 78-8076-4540-9 Pin - Air Cylinder

15266-3 78-8060-8035-0 E-Ring 7DIN6799

15266-4 78-8054-8821-6 End - Cap

15266-5 26-1003-7964-8 Screw Soc. Hd. Hex M8 X 20

15266-6 78-8137-0924-9 Plate - Bumper Support

15266-7 78-8137-0831-6 Bumper

15266-8 78-8076-4543-3 Bushing - Height Stop

15266-9 78-8017-9169-6 Nut - M18 X 1

15266-10 78-8076-4544-1 Stud - Height Stop

15266-11 78-8076-4545-8

Spring

15266-12 78-8100-0954-4 Knob

15266-13

78-8076-4547-4 Cap

15266-14 78-8137-0832-4 Cap - Column

15266-15 78-8005-5740-3 Washer Plain - Metric 4MM Nick.

15266-16 78-8137-0982-7 Column Assy - Inner

15266-17 78-8137-0983-5 Column - Inner

15266-18 78-8054-8617-8 Bearing - Special /33-8-6

15266-19 78-8017-9106-8 Screw - Bearing Special

15266-20 78-8054-8589-9 Screw Special

15266-21 26-1003-6916-9 Nut Locking Plastic Insert M6

15266-22 78-8137-0984-3 Mounting - Rod

15266-23 78-8054-8823-2 Washer - Bumper

15266-24 78-8054-8823-2 Ring Nut - Rod

15266-25 78-8076-4552-4 Set Screw M6 X 8

15266-26 78-8059-5617-0 Crossmember

15266-27 78-8060-7886-7 Screw - Hex. Hd. M6 X 16 Special

15266-28 26-1000-0010-3 Washer - Flat M6

15266-29 78-8137-0959-5 Cover

15266-30 78-8010-7157-8 Screw - Hex. Hd. M4 X 10

15266-31 78-8070-1505-8 Cap - Inner Column

15266-32 78-8100-1152-4 Guard - Column

15266-33 78-8076-5477-3 Washer - Special /6.5 X20 X 4

15266-34 26-1001-9843-6 Screw Soc. Hd. M6 X 16

15266-35 78-8060-8490-7 Plate - Column Mounting

15266-36 26-1004-5507-5 Washer M8

15266-37 78-8100-1153-2 Collar - Height Locking

15266-38 78-8010-7210-5 Screw- Soc. Hd. Hex. Soc. M6 X 20

15266-39 78-8100-1154-0 Washer - /30-15-05

15266-40 78-8137-0836-5 Safety Plate - Column (Plate used in "Normal" Position ONLY)

15266-41 78-8137-0837-3 Safety Plate - Inner Column (Plate used in "Normal" Position ONLY)

15266-42 78-8137-0838-1 Plate - Inner Column (Plate Replaces #40 & 41 in "Raised" Position ONLY)

15266-43 78-8137-0839-9 Cover - Inner Column

15266-44 26-1005-4759-0 Screw 6 X 12

15266-45 26-1005-4758-2 Screw 4 X 10

15266-46 78-8129-6124-7 Screw 8 X 16

15266-47 78-8017-9066-4 Screw 5 X 12

15266-48 78-8137-0741-7 Washer - Flat M5

76 2010 January

700rks-NA

26 27

51 29

700rks

Figure 15267/1

77 2010 January

700rks-NA

Figure 15267/1

Ref. No. 3M Part No. Description

15267-1 78-8137-0988-4 Top Drive Assy

15267-2 78-8137-0968-6 Frame Drive - Upper

15267-3 78-8070-1520-7 Guide - Drive Belt

15267-4 26-1005-4757-4 Screw - Flat Hd, Soc. Dr. M5 X 20

15267-5 78-8137-0533-8 Clamp - Upper Head

15267-6 78-8137-0534-6 Shaft - Roller

15267-7 26-1003-7948-1 Screw, Soc. Hd Hex Soc.M5 X 10

15267-8 78-8076-4655-5 Spacer - Valve

15267-9 78-8010-7169-3 Screw Metric, M6 X 12, Hex Hd.

15267-10 26-1000-0010-3 Washer - Flat M6

15267-11 78-8100-1130-0 Tube - Roller

15267-12

78-8076-4656-3

Roller

15267-13 78-8076-4657-1 Link - Actuator Valve

15267-14 78-8100-1131-8 Shaft - Roller

15267-15 78-8100-1132-6 Nut - Special, M8

15267-16 78-8017-9318-9 Washer - Plain Metric 8MM

15267-17 78-8137-0591-6 Shaft

15267-18 26-1004-5510-9 Washer - Plain, M10

15267-19 78-8016-5855-6 E - Ring 10MM

15267-20 78-8076-4659-7 Plate - Valve

15267-21 78-8010-7163-6 Screw- Metric, M5 X 10, Hex .Hd.

15267-22 26-1003-7946-5 Screw - SOC.HD. M4X25

15267-23 78-8059-5607-1 Plate - Threaded

15267-26 78-8052-6710-7 Roller - Idler

15267-27 78-8052-6709-9 Washer - Special

15267-28 78-8010-7435-8 Washer - Metric Lock, M6

15267-29 26-1003-7957-2 Screw Sox. Hd. Hex Hd. M6 X 16

15267-30 78-8070-1518-1 Spacer - Shaft

15267-31 26-1003-6918-5 Nut, Plastic Insert M10 Hex Flange

15267-32 78-8070-1594-2 Screw - Hex. Hd. M8 X 60

15267-33 78-8137-0570-0 Shaft with Drive Pulleys

15267-34 78-8137-0537-9 Shaft - Gear Box

15267-35 78-8057-5811-3 Key, 6 X 6 X 20MM.

15267-36 78-8054-8986-7 Sprocket - 3/8" Pitch, 28 Teeth

15267-37 78-8054-8984-2 Bushing

15267-38 78-8070-1529-8 Support - Shaft

15267-39 78-8070-1530-6 Radial Ball Bearing - 6205-2RS, O.D. 52

15267-40 78-8057-5739-6 Key, M5 X 5 X 30MM

15267-41 78-8076-5105-0 Pulley Assy - Drive

15267-42 78-8052-6713-1 Ring - Polyurethane

15267-43 78-8060-8416-2 Nut - Special M20 X 1

15267-44 78-8137-0582-5 Support - Motor Top

700rks

700rks Random Case Sealer

700rks

11 12 13

3 3

51 50

Figure 15267/2

700rks 2010 January

79 2010 January

700rks-NA

Figure 15267/2

Ref. No. 3M Part No. Description

15267-45 26-1003-5842-8 Screw Hd.M8 X 20

15267-46 78-8091-0596-4 Gear Motor 115V 60Hz

78-8100-0865-2 Motor - 220/220v, 50/60 Hz, 3 Phase

78-8052-6718-0 Motor - 220/415v, 50 Hz, 3 Phase

78-8052-6719-8 Motor - 260/440v, 50 Hz, 3 Phase

78-8046-8267-8 Motor - 110/110v, 50/60 Hz, 1 Phase 0.12kw

78-8091-0654-1 Motor - 145v, 60 Hz, 1 Phase

78-8046-8268-6 Motor - 220/240v, 50 Hz, 1 Phase 0.12kw

78-8076-4590-4 Motor - 220/240v, 60 Hz, 1 Phase

15267-47 26-1011-8828-7 Capacitor - 115V Gear Motor

15267-48 78-8137-0936-3 Sprocket Z24 P 3/8''

15267-49 78-8137-0940-5 Screw - Set M6 x 20

15267-50 78-8070-1523-1 Screw 1/4 - 28X3/4

15267-51 78-8100-1042-7 Washer - /15X6.35X2

15267-52 78-8137-0937-1 Chain - 3/8" P=67

15267-53 78-8070-1598-3 Cover

15267-54 26-1002-4955-1 Screw - Self Tap 8P X1 3

15267-55 78-8005-5740-3 Washer Plain Metric 4MM Nick.

15267-56 78-8070-1596-7 Union - Elbow, PG 13,5

15267-57 78-8137-0546-0 Cover - Rear Upper

15267-58 78-8017-9066-4 Screw, MetricM5X12

15267-59 78-8005-5741-1 Washer - Flat, M5

15267-60 78-8070-1531-4 Belt - Drive with Hook

15267-61 78-8137-0989-2 Cover - Upper, Front

15267-62 78-8100-1148-2 Guard - Belt, R/H

15267-63 78-8100-1149-0 Guard - Belt, L/H

15267-64 78-8076-4625-8 Screw - Special L M5 X 16

15267-65 78-8054-8821-6 End - Cap

15267-66 78-8076-4702-5 Grommet - HEYCO SB1093-13

15267-67 78-8076-4500-3 Stud - Mounting

15267-68 78-8100-1236-5 Belt - Tensioning Assy - R/H

15267-69 78-8100-1237-3 Belt - Tensioning Assy - L/H

15267-70 78-8100-1238-1 Belt - Tensioning Assy - R/H

15267-71 78-8100-1239-9 Belt - Tensioning Assy - L/H

700rks

700rks Random Case Sealer

700rks

700rks 2010 January

Figure 15249

700rks 2010 January

Figure 15249

Ref. No. 3M Part No. Description

15249-1 78-8091-0660-8 Housing – Wire

15249-2 78-8076-4702-5 Grommet – /28

15249-3 26-1003-7963-0 Screw – Soc Hd M8 x 16

15249-5 78-8010-7163-6 Screw – Hex Hd M5 x 10

15249-6 78-8005-5741-1 Washer – Plain M5

15249-7 78-8137-0965-2 Support

15249-8 78-8076-4641-5 Cover

15249-9 78-8010-7157-8 Screw -Hex.Hd. M4X10

15249-10 78-8017-9018-5 Washer-Metric, Plain, M4 Spec.

15249-11 78-8060-7826-3 Screw , Hex.Hd. M4X16

15249-12 78-8005-5740-3 Washer Plain-Metric 4MM Nick.

15249-13 78-8010-7416-8 Nut-Metric, Hex, Steel M4

15249-14 78-8137-0966-0 Chain

15249-15 78-8060-7758-8 Grommet

700rks

700rks 2010 January

700rks Random Case Sealer

33 25

31 30 23 12

47 46

55 55

31 28 34 26 28

28 32

Figure 15269

700rks

700rks 2010 January

Figure 15269

Ref. No. 3M Part No. Description

15269-1 78-8137-0990-0 Infeed Conveyor Assembly

15269-2 78-8137-0991-8 Frame – Infeed

15269-3 78-8137-0992-6 Frame

15269-4 78-8076-4518-5 Spacer – Bearing

15269-5 78-8023-2551-0 Bearing – 6005-2RS

15269-6 78-8076-4567-2 Pivot – Infeed

15269-7 78-8076-4568-0 Key – 7 x 8 x 25

15269-8 78-8100-1158-1 Lever – Infeed

15269-9 78-8076-4570-6 Key – 6 x 6 x 15

15269-10 78-8054-8588-1 Washer – 8,5/40 x 6

15269-11 78-8054-8567-5 Screw – Soc Hd, Special

15269-12 78-8076-4571-4 Sprocket – Z = 20

15269-13 78-8023-2479-4 Screw – Set W/End Cup, M6 x 10

15269-14 78-8060-8416-2 Nut – Special, M20 x 1

15269-15 78-8076-4572-2 Stud – Joint

15269-16 78-8076-4573-0 Pin – Air Cylinder

15269-17 78-8091-0555-0 Nut – Special, M12

15269-18 78-8076-4575-5 Cylinder – Air, /40 x 155

15269-19 78-8057-5747-9 Mount – Cylinder Rod End

15269-20 78-8056-3965-1 External Retaining Ring – M8

15269-21 78-8091-0510-5 Regulator– Speed

15269-22 78-8076-4653-0 Screw – Cushioning Cyl./40

15269-23 78-8137-0994-2 Chain - 3/8" P=38

15269-24 78-8055-0718-9 Chain-3/8" Pitch,55 Pitch Long

15269-25 78-8054-8787-9 Link – Chain

15269-26 78-8054-8788-7 Connector – Chain

15269-27 78-8054-8786-1 Connector – Chain

15269-28 78-8060-7520-2 Screw – M3 x 20

15269-29 78-8060-7519-4 Screw – M3 x 25

15269-30 78-8054-8783-8 Washer – Special

15269-31 78-8059-5517-2 Nut – Self Locking, M3

15269-32 78-8054-8784-6 Block – Chain

15269-33 78-8056-3945-3 E-Ring – M4

15269-34 78-8054-8785-3 Rod – Threaded Right/Left

15269-35 78-8010-7418-4 Nut – Hex, M6

15269-36 26-1003-7963-0 Screw – Soc Hd, M8 x 16

15269-37 78-8137-0995-9 Cover – Chain

15269-38 26-1002-5753-9 Screw – Self Tapping

15269-39 78-8005-5740-3 Washer – Plain, 4 mm

15269-40 26-1003-7943-2 Screw – Soc Hd, M4 x 12

15269-41 78-8137-0996-7 Cover

15269-42 78-8114-5073-9 Roller /32 x 1.2 x 580

15269-43 78-8137-0997-5 Shaft – Roller

15269-44 78-8076-5385-8 Spring

15269-45 78-8076-4648-0 Guide Assembly

15269-46 78-8076-4649-8 Guide – Infeed

15269-47 78-8076-4650-6 Plate – Guide

15269-48 26-1002-5830-5 Screw – Soc Hd, M6 x 12

15269-49 78-8054-8779-6 End – Cap

15269-50 78-8010-7210-5 Screw – Soc Hd Hex Soc, M6 x 20

15269-51 78-8100-1162-3 Strap – Safety

15269-52 78-8094-6145-8 Screw – Phillips, M5 x 12

15269-53 78-8076-4651-4 Plate – Infeed

15269-54 78-8054-8821-6 End – Cap

15269-55 78-8060-7885-9 End – Cap, /25 x 1,2

15269-56 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr, M8 x 20

15269-57 78-8137-0998-3 Support – Bracket

15269-58 78-8076-4759-5 Shaft – Roller

15269-59 78-8076-5030-0 Roller - Knurled

15269-60 78-8032-0375-7 Screw – Hex Hd, M6 x 16

15269-61 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16

15269-62 26-1000-0010-3 Washer – Flat, M6

15269-63 78-8137-0566-8 Locking Colalr

15269-64 78-8060-8435-2 Repair Kit – Cylinder/40

700rks

700rks 2010 January

10 9

910

700rks Random Case Sealer

Figure 15310

700rks

700rks 2010 January

700rks

Figure 15310

Ref. No. 3M Part No. Description

15310-1 78-8137-3529-3 Conveyor In/Exit 700rks/rks Type 40800

15310-2 78-8076-4509-4 Frame - R/H

15310-3 78-8076-4510-2 Frame - L/H

15310-4 78-8076-4511-0 Cap - Front, R/H

15310-5 78-8076-4512-8 Cap - Front, L/H

15310-6 78-8032-0375-7 Screw - Hex Hd M6 x 16

15310-7 78-8010-7418-4 Nut - Hex M6

15310-8 78-8137-3600-2 Plate - W/Rod

15310-9 26-1003-5841-0 Screw - M8 x 16

15310-10 78-8017-9318-9 Washer - Plain 8mm

15310-11 78-8137-3601-0 Roller - 32 x 642

15310-12 78-8076-4507-8 Plate - Infeed

15310-13 78-8010-7157-8 Screw - Hex Hd M4 x 10

15310-14 78-8005-5740-3 Washer - Plain 4mm

15310-15 78-8076-4514-4 Bracket - Conveyor

THIS PAGE IS BLANK

AccuGlide™ is a Trademark of

3M, St. Paul, MN 55144-1000

Litho in U.S.A

AccuGlide 3

Upper and Lower

Taping Heads -

3 Inch

Type 10800

Serial No._____________________________________

For reference, record taping head(s) serial number(s) here.

Important Safety

Information

BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

It is recommended you

immediately order the

spare parts listed in the

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

Spare Parts

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Instructions and

Parts List

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of

3M St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set

up and tested in the factory with Scotch® tapes. If technical assistance or replacement

parts are needed, call or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support

coordinator with the model/machine name, machine type, and serial number that are

located on the identiﬁ cation plate (For example: Model 700a - Type 3600 - Serial

Number 13282).

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts

Note : Outside the U.S., contact the local 3M subsidiary for

parts ordering information.

United States -

3M Tape Dispenser Parts

241 Venture Drive

1-800-344-9883

Amery, WI 54001-1325

Fax: 1-715-268-8153

Identiﬁ cation Plate

Replacement Parts and Service Information

AccuGlide 3 Taping Head - 3" 2009 February

THIS PAGE IS BLANK

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up

and tested in the factory with Scotch® tapes. If any problems occur when operating

this equipment and you desire a service call or phone consultation, call, write, or fax

the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when

ordering parts or additional manuals, include model/machine name, machine

type, and serial number that are located on the identiﬁ cation plate.

3M-Matic™, AccuGlide™ and Scotch™ are Trade-

marks of 3M, St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

AccuGlide 3 Taping Head - 3" 2009 February

THIS PAGE IS BLANK

Instruction Manual

AccuGlide™ 3

Upper and Lower Taping Heads - 3 Inch

Type 10800

Table of Contents Page

Equipment Warranty and Limited Remedy ............................................................................................... i - ii

Table of Contents...................................................................................................................................... iii

Equipment Warranty and Limited Remedy ............................................................................................... iv

Intended Use ............................................................................................................................................ 1

Taping Head Contents / How to Use Manual............................................................................................ 3

Important Safeguards ............................................................................................................................... 4 - 5

Speciﬁ cations ........................................................................................................................................... 6 - 7

Dimensional Drawing .................................................................................................................... 7

Installation ................................................................................................................................................ 8

Receiving and Handling ................................................................................................................ 8

Installation Guidelines ................................................................................................................... 8

Tape Leg Length ........................................................................................................................... 8

Tape Width Adjustment ................................................................................................................. 8

Operation .................................................................................................................................................. 9 - 11

Tape Loading – Upper Taping Head .............................................................................................. 10

Tape Loading – Lower Taping Head .............................................................................................. 10 - 11

Maintenance ............................................................................................................................................. 12 - 13

Blade Replacement ....................................................................................................................... 12

Blade Guard .................................................................................................................................. 12

Blade Oiler Pad ............................................................................................................................. 12

Cleaning ........................................................................................................................................ 13

Applying/Bufﬁ ng Roller Replacement ............................................................................................ 13

Adjustments .............................................................................................................................................. 14 - 16

Tape Latch Alignment .................................................................................................................... 14

Tape Drum Friction Brake ............................................................................................................. 14

Applying Mechanism Spring .......................................................................................................... 15

One-Way Tension Roller ............................................................................................................... 15

Tape Leg Length ........................................................................................................................... 16

Leading Tape Leg Length Adjustment ............................................................................ 16

Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch] .................................... 16

Troubleshooting ........................................................................................................................................ 17 - 18

Spare Parts/Service Information............................................................................................................... 19

Recommended Spare Parts .......................................................................................................... 19

Replacement Parts and Service .................................................................................................... 19

Replacement Parts Illustrations and Parts List ................................................................ Yellow Section 19 - 37

iii

AccuGlide 3 Taping Head - 3" 2009 February

AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000

AccuGlide™ 3

Upper and Lower Taping Heads - 3 Inch - consists of:

Qty. Part Name

1 Taping Head Assembly

1 Tape Drum and Bracket Assembly

1 Hardware and Spare Parts Kit

1 Threading Tool

Taping Head Contents

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING

OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:

3M sells its AccuGlide™ 3 Upper and Lower Taping Heads - 3 Inch, Type 10800 with the following warranty:

1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for

ninety (90) days after delivery.

2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after

delivery.

If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be,

at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable

time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such

notice within ﬁ ve (5) business days after the expiration of the warranty period. All notices required hereunder shall

be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair or replacement as

provided under this warranty, the part must be returned as directed by 3M to its factory or other authorized service

station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof,

3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or

pay for the labor required to remove any part or equipment or to install the repaired or replacement part or equip-

ment. 3M shall have no obligation to repair or replace those parts failing due to normal wear, inadequate or improper

maintenance, inadequate cleaning, non-lubrication, improper operating environment, improper utilities, operator error

or misuse, alteration or modiﬁ cation, mishandling, lack of reasonable care, or due to any accidental cause.

Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising

from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory

asserted, including breach of warranty, breach of contract, negligence, or strict liability.

Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by

a written agreement signed by authorized representatives of 3M and seller.

AccuGlide 3 Taping Head - 3" 2009 February

Intended Use

The intended use of the AccuGlide™ 3 Upper and

Lower Taping Heads - 3 Inch- is to apply a "C" clip

of Scotch® pressure-sensitive ﬁ lm box sealing tape

to the top and/or bottom center seam of regular

slotted containers.

These taping heads are incorporated into most

standard 3M-Matic™ case sealers. The compact

size and simplicity of the taping head also makes

it suitable for mounting in box conveying systems

other than 3M-Matic™ case sealers. This includes

replacement of other types of taping, gluing or

stapling heads in existing case sealing machines.

The AccuGlide™ 3 Taping Heads have been

designed and tested for use with Scotch® pressure-

sensitive ﬁ lm box sealing tape.

AccuGlide™ 3 Upper Taping Head - 3 Inch, Type 10800

AccuGlide 3 – 3 Inch Taping Head Assemblies

AccuGlide 3 Taping Head - 3" 2009 February

THIS PAGE IS BLANK

AccuGlide™ 3

Upper and Lower Taping Heads - 3 Inch - consists of:

Qty. Part Name

1 Taping Head Assembly

1 Tape Drum and Bracket Assembly

1 Hardware and Spare Parts Kit

1 Threading Tool

General Information

How to use this Manual

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installa-

tion, operation, set-up and adjustments, technical and manufacturing speciﬁ cations, maintenance, troubleshoot-

ing, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a deﬁ nition

of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul,

The manual is an important part of the machine; all information contained herein is intended to enable the equip-

ment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all opera-

tors of this equipment and the manual is kept up to date with all subsequent amendments. Should the equipment

be sold or disposed of, please ensure that the manual is passed on with the machine.

Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic

components will include relevant schematics or programs in the enclosure (or will be delivered separately as needed)

Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual

for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your

after sale service for a new copy (if it is possible, please have the manual name, part number, and revision infor-

mation and/or model/machine name, machine type, and serial number) that are located on the identiﬁ cation plate

(For example: Model 700a - Type 3600 - Serial Number 13282).

NOTE:

All the important warning notes related to the operation of the machine are identiﬁ ed by the symbol:

Updating the Manual

Modiﬁ cations to the machine are subject to manufacturer's internal procedures. The user may receive pages or parts

of the manual which contain amendment made after its ﬁ rst publication. The user must use them to update this manual.

Taping Head Contents

AccuGlide 3 Taping Head - 3" 2009 February

Important Safeguards

This safety alert symbol identiﬁ es

important safety messages in this

manual. READ AND UNDERSTAND

THEM BEFORE INSTALLING OR

OPERATING THIS EQUIPMENT.

Explanation of Signal Word Consequences

Indicates a potentially hazardous

situation, which, if not avoided,

could result in death or serious

injury and/or property damage.

WARNING:

Indicates a potentially hazardous

situation, which, if not avoided,

may result in minor or moderate

injury and/or property damage.

CAUTION:

WARNING

• To reduce the risk associated with

mechanical hazards:

− Read, understand and follow all safety and

operating instructions before operating or

servicing the case sealer

− Allow only properly trained and qualiﬁ ed

personnel to operate and/or service this

equipment

• To reduce the risk associated with shear,

pinch, and entanglement hazards:

− Turn air and electrical supplies off on

associated equipment before performing any

adjustments, maintenance, or servicing the

taping heads

− Never attempt to work on the taping head

or load tape while the box drive system is

running

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp

• To reduce the risk associated with

muscle strain:

− Use proper body mechanics when

removing or installing taping heads that are

moderately heavy or may be considered

awkward to lift

• To reduce the risk associated with impact

hazards:

− Place the taping head on a smooth level

surface when maintaining or servicing this

equipment

CAUTION

AccuGlide 3 Taping Head - 3" 2009 February

Important Safeguards (Continued)

Important – In the event the following safety labels are damaged or destroyed, they must be replaced to

ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.

AccuGlide 3 Taping Head - 3" 2009 February

78-8070-1335-0

Figure 1-1 Replacement Labels/3M Part Numbers

Upper Taping Head Label 78-8137-3317-3

Lower Taping Head Label 78-8137-3316-5

Speciﬁ cations

1. Tape:

For use with Scotch® pressure-sensitive ﬁ lm box sealing tapes.

2. Tape Width:

48mm [2 inches] minimum to 72mm [3 inches] maximum.

3. Tape Roll Diameter:

Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch® ﬁ lm tapes.)

4. Tape Application Leg Length - Standard:

70mm ± 6mm [2-3/4 inches ±1/4 inch]

Tape Application Leg Length - Optional:

50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")

5. Box Size Capacities:

For use with center seam regular slotted containers.

Minimum Maximum

Length – 150mm [6 inches] Unlimited

Height – 120mm [4-3/4 inches] (most “3M-Matic” Case Sealers)

90mm [3-1/2 inches] (with optional 2 inch leg length)

Width – 150mm [6 inches]

When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction

manual speciﬁ cations for box weight and size capacities.

6. Operating Rate:

Conveyor speeds up to 0.5 m/s [100 feet per minute].

7. Operating Conditions:

Use in dry, relatively clean environments at 5° to 40° C [40° to 105° F] with clean dry boxes.

Important – Taping heads should not be washed down or subjected to conditions causing moisture

condensation on components.

8. Taping Head Dimensions:

Length – 442 mm [17 3/8 inches]

Height – 648 mm [25 1/2 inches] (with tape drum)

Width – 130 mm [5-1/8 inches] (without mounting spacers)

Weight – Packaged: 8.2 kg [18 lbs.] Unpackaged: 7.3 kg [16 lbs.]

Limited by

Case Sealer

AccuGlide 3 Taping Head - 3" 2009 February

Speciﬁ cations (Continued)

AccuGlide 3 Taping Head - 3" 2009 February

132mm [5.2 in.]

Figure 2-1 – Dimensional Drawing

Installation

1. The box conveying system must positively

propel the box in a continuous motion, not

exceeding 0.50 m/s [100 feet per minute],

past the taping head assembly since the box

motion actuates the taping mechanism.

2. If a pusher or cleated conveyor is being used,

steps should be taken in the conveyor design to

prevent the pusher from contacting the applying

or bufﬁ ng roller arms resulting in damage to the

taping head.

Receiving And Handling

After the taping head assembly has been

unpackaged, examine the unit for damage that

might have occurred during transit. If damage is

evident, ﬁ le a damage claim immediately with the

transportation company and also notify your 3M

Representative.

Installation Guidelines

The taping head assembly can be used in converting

existing or in custom made machinery.

It can be mounted for top taping or bottom taping.

Refer to "Box Size Capacities," as well as Figure

2-1 in the Speciﬁ cations section, for the following

points in making such installations:

4. Mounting studs are provided with the taping

head, but special installations may require

alternate means for mounting.

5. Box hold-down or guide skis should be provided

and the taping head mounted so that the side

plates are 6mm [1/4 inch] maximum away from

the ski surface on which the box rides.

Tape Leg Length

Taping heads are factory set to apply standard

70mm [2-3/4 inch] tape legs. The heads can be

converted to apply 50mm [2 inch] tape legs if desired

but both upper and lower heads must be set to ap-

ply the same tape leg length. See "Adjustments –

Changing Tape Leg Length From 70 to 50mm

[2-3/4 to 2 Inches]."

Also, the conveyor speed at which the product

moves through the taping heads, affects the leading

and trailing tape leg length. See "Adjustments sec-

tion – Leading Tape Leg Length Adjustment."

Tape Width Adjustment

Taping heads are factory set to apply 72mm [3 inch]

wide tape. If it is necessary to align the tape or to

apply narrower tapes, refer to "Adjustments – Tape

Web Alignment" for set-up procedure.

Note – AccuGlide™ 3 Upper Taping Head is

supplied with a bufﬁ ng arm guard. Adjustments

to this guard may be required to install the taping

head into some older design 3M-Matic™ case

sealers.

3. Figure 2-1 illustrates the typical mounting

relationship for opposing taping head

assemblies to allow taping of box heights down

to 90mm [3-1/2 inches]. To tape box heights

down to 70mm [2-3/4 inches], the taping heads

must be completely staggered so only one tape

seal is being applied at one time.

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards. The blades are

extremely sharp

WARNING

• To reduce the risk associated with

muscle strain:

− Use proper body mechanics when

removing or installing taping heads that are

moderately heavy or may be considered

awkward to lift

CAUTION

Important – Always conduct a hazard review to

determine appropriate guarding requirements

when the installation is in an application other

than 3M-Matic (TM) equipment

AccuGlide 3 Taping Head - 3" 2009 February

Operation

AccuGlide 3 Taping Head - 3" 2009 February

Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View)

Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View)

Tape Drum

Tape Supply Roll

Tape Adhesive Side

Tension Wrap Roller

Knurled Roller

Wrap Roller

Threading Needle

Applying Roller

One-Way

Tension Roller

Applying

Mechanism

Spring

Bufﬁ ng Arm

Cover

Bufﬁ ng

Roller

Orange Knife Guard

Tape Cut-Off Knife

It is recommended that the detailed instructions and

sketches in this manual be referred to the ﬁ rst few

times the taping head is loaded/threaded until the

operator becomes thoroughly familiar with the tape

loading operation.

Note – Remove tape roll before removing

taping head from machine to minimize weight.

Operation (Continued)

Figure 3-3 Insert threading needle through rollers in

direction indicated by arrows.

5. Pull the threading needle down until the tape

travels between the apply plate and the ears of

the apply arm (Position 4) until it extends past

the applying roller. When properly threaded the

adhesive side of the tape should be facing the

knurled rollers at position 2 and also position 3.

6. Cut away any excess tape.

Important – Do not cut against the apply roller -

roller damage could occur.

Tape Loading – Lower Taping Head

1. Remove the lower taping head from the

conveyor bed or associated equipment and

place it a convenient working position.

2. The lower taping head is loaded and threaded

in the same manner as the upper head. Follow

the upper taping head tape loading/threading

procedure.

Tape Loading – Upper Taping Head

1. Place the upper taping head in a convenient

working position.

2. Refer to Figures 3-3 to 3-5 and tape threading

label. Position the tape supply roll so the adhe-

sive side of tape is facing the front of the taping

head as it is pulled from the supply roll.

3. Attach the threading needle to the end of the

roll. Guide the threading needle around the wrap

roller (Position 1) then back around the one-way

tension roller (Position 2).

4. Continue pulling the threading needle down and

guide it between the two rollers on the apply arm

(Position 3).

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the machine or taping heads

− Never attempt to work on the taping heads or load tape when the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards. The blades are

extremely sharp

WARNING

• To reduce the risk associated with muscle

strain:

− Use proper body mechanics when

removing or installing taping heads that are

moderately heavy or may be considered

awkward to lift

• To reduce the risk associated with impact

hazards:

− Place the taping head on a smooth level

surface when maintaining or servicing this

equipment

CAUTION

AccuGlide 3 Taping Head - 3" 2009 February

Figure 3-3 – Tape Loading/Threading

Tension

Wrap

Roller

Knurled

Roller

Wrap

Roller

One-Way

Tension

Roller

Applying

Roller

Operation (Continued)

Manually turn tape roll to create slack tape while

pulling threading needle through tape applying

mechanism until needle is through and tape is in

alignment with applying roller.

Excess tape can be cut with a scissors at applying

roller.

Figure 3-4

Place tape roll on tape drum to dispense tape with

adhesive side forward. Seat tape roll fully against

back ﬂ ange of drum. Adhere tape lead end to

threading needle as shown.

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

AccuGlide 3 Taping Head - 3" 2009 February

Figure 3-4 – Tape Loading/Threading

Figure 3-5 – Tape Loading/Threading

The AccuGlide™ 3 Taping Head - 3 Inch has

been designed for long, trouble free service. The

taping head will perform best when it receives

routine maintenance and cleaning. Taping head

components that fail or wear excessively should be

promptly repaired or replaced to prevent damage to

other portions of the head or to the product.

Blade Replacement, Upper and Lower Taping

Heads – Figure 4-1

1. Loosen, but do not remove, the blade screws

(A). Remove and discard old blade.

2. Mount the new blade (B) with the beveled side

away from the blade holder.

3. Bottom the blade slots against the screws.

(This will position the blade at the correct angle.)

Tighten the blade screws to secure the blade.

Blade Guard

The blade guard covers the blade whenever a box

is not being taped. Periodically check to be sure the

blade guard is functioning properly and returning to

cover the blade. Replace any defective parts.

Blade Oiler Pad

The taping heads are equipped with a felt oiler pad

that has been pre-lubricated at the factory to

provide a ﬁ lm of oil on the cutting edge of the blade

to reduce adhesive build-up. Apply SAE #30 non-

detergent oil as needed. Saturate felt oiler pad.

Should tape adhesive build-up occur on blade,

carefully wipe clean with an oily cloth.

Maintenance

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards. The blades are

extremely sharp

WARNING

Note – Check the blade position to insure

proper clearance between blade and guard

by slowly pivoting the blade guard back.

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blade edge. The knives are

extremely sharp

WARNING

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blade edge. The knives are

extremely sharp

WARNING

AccuGlide 3 Taping Head - 3" 2009 February

Figure 4-1 – Blade Replacement

Knife

Guard

Knife

Holder

Maintenance (Continued)

Applying/Bufﬁ ng Roller Replacement

Replacing roller requires removal of shaft and

mounting screws. With no area on the shaft to grip,

the shaft often turns when attempting to remove the

second screw.

To ease removal of second screw, a 5mm hex

socket has been provided at the bottom of the

threads in both ends of the shaft. Insert a 5mm

hex key wrench into this socket after removing one

screw to hold the shaft for removal of the second

screw. See Figure 4-2.

Cleaning

Regular slotted containers produce a great deal

of dust and paper chips when conveyed through

taping heads. If this dust is allowed to build-up

on the heads, it can cause wear on the moving

parts. Excessive dirt build-up should be wiped

off with a damp cloth. Cleaning should be done

once per month, depending on the number and

type of boxes used. If the boxes used are dirty, or

if the environment in which the heads operate is

dusty, cleaning on a more frequent basis may be

necessary.

Note – Never attempt to remove dirt from

taping heads by blowing it out with compressed

air. This can cause the dirt to be blown inside

the components onto sliding surfaces. Dirt

in these areas can cause serious equipment

damage. Never wash down or subject

taping heads to conditions causing moisture

condensation on components. Serious

equipment damage could result.

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards. The blades

are extremely sharp

WARNING

AccuGlide 3 Taping Head - 3" 2009 February

Figure 4-2 – Roller Shaft Section View

5mm Hex

Key Wrench

Section View of

Roller/Shaft

Hex Socket

Tape Drum Friction Brake – Figure 5-3

The tape drum friction brake on each taping head is

pre-set for normal operation to prevent tape roll over

travel. Should tension adjustment be required, turn

the self-locking nut on the shaft to vary compression

of the spring. Turn the nut clockwise to increase the

braking force, and counterclockwise to decrease the

braking force. Adjust brake to minimum tension to

prevent excessive tape roll over travel.

Tape Latch Alignment – Figure 5-1

The Latching tape drum assembly is pre-set to

accommodate 72mm [3 inch] wide tape. The tape

drum assembly is adjustable to provide alignment of

narrower tapes.

To move the latch to a position that corresponds to a

new tape core width (Figure 5-1):

1. Remove screw from the latch.

2. Move to the latch to the position that corresponds

to the tape core width.

3. Replace screw in the new latch location.

To adjust or center the tape width on the centerline

of the taping head, and therefore box center seam,

(Figure 5-2):

1. Loosen the locking hex nut behind tape drum

bracket on tape drum shaft. Use an adjustable

wrench or 25mm open end wrench.

Note – To set up 72mm tape drum for 48mm tape,

disassemble tape drum from bracket and install lock

nut between tape drum and bracket as shown in inset,

Figure 5-3.

2. Turn tape drum shaft in or out to center the tape

web (use 5mm hex wrench).

3. Tighten locking hex nut to secure the adjustment.

No other components require adjustment for tape web

alignment.

Note – Excess braking force will cause poor tape

application and may lead to tape tabbing on the

trailing tape leg.

Adjustments

• To reduce the risk associated with shear,

pinch, and entanglement hazards:

− Turn air and electrical supplies off on

associated equipment before performing

any adjustments, maintenance, or servicing

the machine or taping heads

− Never attempt to work on the taping

head or load tape while the box drive

system is running

WARNING

AccuGlide 3 Taping Head - 3" 2009 February

Figure 5-1 – Tape Latch Alignment

Figure 5-2 – Tape Web Alignment

Figure 5-3 – Tape Drum Friction Brake

5mm Hex

Wrench

Shaft

25mm Hex

Wrench

Adjustment Nut,

Tape Drum Brake

Adjustments (Continued)

Applying Mechanism Spring

To obtain access to the spring, remove the taping

head cover (four mounting screws). Replace cover

when ﬁ nished.

The applying mechanism spring, shown in

Figures 5-4A and 5-4B, controls applying and

bufﬁ ng roller pressure on the box and returns

the mechanism to the reset position. The spring

pressure is pre-set, as shown in Figure 5-4A for

normal operation, but is adjustable.

If a tape gap appears on the trailing surface of the

box increase spring pressure. If the front of the box

is being crushed by the applying roller decrease

spring pressure.

Removing the spring end loop from the spring holder

and placing loop in other holes provided, as shown

in Figure 5-4B, will adjust the spring pressure.

To Adjust Tension:

1. Wrap a cord or small strap (non-adhesive) 4-6

turns around the tension roller.

2. Attach a spring scale to the end of the cord or

strap.

3. Turn the adjusting nut with the socket wrench

provided, until a force of approximately 0.5 kg to

0.9 kg [1 to 2 lbs.] is required to turn the roller by

pulling on the spring scale.

One-Way Tension Roller

Figure 5-5

The one-way tension roller is factory set. When

replacing this assembly, the roller must have a force

of approximately 0.5 kg to 0.9 kg [1 to 2 lbs.] when

turning.

• To reduce the risk associated with shear,

pinch, and entanglement hazards:

− Turn air and electrical supplies off on

associated equipment before performing any

adjustments, maintenance, or servicing the

machine or taping heads

− Never attempt to work on the taping head

or load tape while the box drive system is

running

WARNING

AccuGlide 3 Taping Head - 3" 2009 February

Figure 5-4 – Applying Mechanism Spring

Figure 5-5 – One-Way Tension Roller

0.5 - 0.9kg

[1 - 2 lbs.]

Adjusting Nut

Tape Leg Length

1. Remove and retain two hex head screws and

remove the brush from normal position “A” on side

frame.

2. Remount and secure brush in position “A-A” on

side frame forward of normal location using original

fasteners.

3. Remove cut-off bracket extensions from position "B".

4. Remount cut-off bracket extensions in forward

position “B-B”.

5. Remove and retain the one-way tension roller

assembly from slot “C” in frame.

6. Remount tension roller assembly near top of slot

“C-C” in frame using original fasteners.

7. Adjust tension roller according to "Leading Tape Leg

Length Adjustment" above.

Leading Tape Leg Length Adjustment – Figure 5-6

The one-way tension roller position is adjustable to

control the leading tape leg length.

Moving this roller farther away from the box top or

bottom surface will decrease the leading leg length.

Moving it closer to the box top or bottom surface will

increase the leading leg length.

Changing Tape leg Length from 70 to 50mm

[2-3/4 to

2 inches] – Figure 5-7

Note – When changing tape leg length, both upper

and lower heads must be adjusted to apply the same

leg lengths.

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff knives under orange blade guards.

The blades are extremely sharp

WARNING

• To reduce the risk associated with shear,

pinch, and entanglement hazards:

− Turn air and electrical supplies off on

associated equipment before performing any

adjustments, maintenance, or servicing the

machine or taping heads

− Never attempt to work on the taping head

or load tape while the box drive system is

running

WARNING

AccuGlide 3 Taping Head - 3" 2009 February

Adjustments (Continued)

Figure 5-6 – Leading Tape Leg Length

One-Way

Tension

Roller

Tape Leg

50 or 70mm ± 6mm

[2 or 2-3/4in. ± 1/4in.

Figure 5-7 – Changing Tape Leg Length

One-Way

Tension Roller

Assembly

Slot C-C

Slot C

Position A-A

Position A

Position B-B

Position B

Brush

Cut-Off

Bracket

Extension

(Continued)

Cause

The tape is threaded incorrectly

The tape tension is too low

The knurled roller drags

Tape tracks to one side or drags

on the support tabs of applying

frame

The one-way tension roller is not

correctly positioned

Taping head is not set up properly

The blade is dull and/or has

broken teeth

Tape tension is insufﬁ cient

Adhesive has built up on the blade

The blade is not positioned

properly

The blade is dry

The blade is in backwards

One or both cutter springs are

missing or stretched

Tension roller surface is not fully

contacting the taping head frame

Correction

The tape must go around the wrap

roller before going around the

one-way tension roller

Adjust the one-way tension roller

Check for adhesive build-up

between the knurled roller and its

shaft. Clean and lubricate shaft.

Remove all lubricant from roller

surfaces.

Adjust the tape web alignments

Position the roller in its mounting

slot so that the tape extends just

beyond the center line of the

applying roller

Check leg length adjustments

Replace the blade

Increase tape tension by adjusting

the one-way tension roller

Clean and adjust the blade

Make sure the blade is bottomed

out against the mounting bolts

Lubricate the blade oiler pad on

the blade guard

Mount the blade so that the

beveled edge is away from the

entrance of the head

Replace the defective spring(s)

Make sure one-way bearing is

below the surface of the tension

roller. If not, press bearing further

into roller or replace roller.

Troubleshooting Guide

Problem

The tape leg on the front of the

case is too long

The blade does not cut tape or the

tape end is jagged or shredded

Troubleshooting

AccuGlide 3 Taping Head - 3" 2009 February

Problem

Tape is tabbing on the trailing leg

on the back of the box

The tape end does not stay in

application position in front of the

applying roller

Tape not centered on box seam

Cause

There is excess tension on the

tape drum assembly and/or the

one-way tension roller assembly

Rollers in the tape path do not

rotate freely

The blade is not cutting tape

properly

The tape is threaded incorrectly

Applying mechanism spring has

too little tension

The tape is incorrectly threaded

Flanged knurled roller overruns on

return of applying mechanism to

its rest position

Applying roller overruns on return

of applying mechanism to its rest

position

The one-way tension roller is not

correctly positioned

The one-way tension roller is

defective

Tape drum not centered

Centering guides not centered

Box ﬂ aps not of equal length

Correction

Adjust the one-way tension roller

and/or the tape drum assembly

Clean adhesive deposits from

the surface, ends, and shafts of

the rollers. Then lubricate roller

shafts. Remove all lubricant from

roller surfaces.

Refer to tape cutting problems

Rethread the tape

Move spring hook to next tighter

hole

Rethread the tape

Adjust tension roller position in

mounting slot to lengthen tape leg

There should be a slight drag

when rotating the applying roller.

If not, check friction springs and/

or friction pins and replace if

necessary

Position roller in it mounting slot

so that tape end extends beyond

center line of applying roller

Replace the one-way tension

roller

Reposition tape drum

Adjust centering guides

Check box speciﬁ cations

Troubleshooting Guide

Troubleshooting (Continued)

AccuGlide 3 Taping Head - 3" 2009 February

Recommended Spare Parts

Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should

be ordered to keep the taping heads in production:

AccuGlide™ 3 Upper Taping Head - 3 Inch

Qty. Ref. No. Part Number Description

4 10932-22 78-8076-4500-3 Stud – Mounting

1 10928-10 78-8137-3311-6 Spring – Upper Extension

1 10928-2 78-8028-7899-7 Knife – 89mm/3.5 Inch

2 10928-12 78-8052-6602-6 Spring – Cutter

1 - 78-8076-4726-4 Tool – Tape Threading

AccuGlide™ 3 Lower Taping Head - 3 Inch

Qty. Ref. No. Part Number Description

1 10928-2 78-8028-7899-7 Knife – 89mm/3.5 Inch

2 10928-12 78-8052-6602-6 Spring – Cutter

4 10931-22 78-8076-4500-3 Stud – Mounting

1 10927-10 78-8137-3312-4 Spring – Lower Extension

1 - 78-8076-4726-4 Tool – Tape Threading

In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare

parts be maintained which will require replacement under normal wear of the taping head.

Qty. Ref. No. Part Number Description

1 10929-15 78-8057-6181-0 Roller – Applying

1 10926/10927-5 78-8057-6180-2 Roller – Bufﬁ ng

1 10928-18 78-8113-7030-9 Spring – Torsion

Replacement Parts and Service

Refer to the ﬁ rst page of this instruction manual “Replacement Parts and Service Information."

Spare Parts/Service Information

AccuGlide 3 Taping Head - 3" 2009 February

Replacement Parts Illustrations and Parts Lists

AccuGlide™ 3 Upper Taping Head - 3 Inch, Type 10800

AccuGlide™ 3 Lower Taping Head - 3 Inch, Type 10800

1. Refer to the Taping Head Assemblies Figure to ﬁ nd all the parts illustrations identiﬁ ed by ﬁ gure numbers.

2. Refer to the ﬁ gure or ﬁ gures to determine the individual parts required and the parts reference number.

3 . The replacement parts list, that follows each illustration, includes the part number and part description

for the parts in that illustration.

Note – The complete description has been included for standard fasteners and some commercially

available components. This has been done to allow obtaining these standard parts locally, should the

customer elect to do so.

4. Refer to the ﬁ rst page of this instruction manual "Replacement Parts and Service Information" for

replacement parts ordering information.

IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies

shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts

to conﬁ rm item availability.

AccuGlide 3 Taping Head - 3" 2009 February

Taping Head Assemblies - AccuGlide™ 3 Taping Heads - 3 Inch

Figure 10926 (Upper)

Figure 10927 (Lower) Figure 10928

Figure 10929

Figure

10930

Figure 10932 (Upper)

Figure 10931 (Lower)

Figure 10402

29 29

13 13

19 17 18 17 16 15 11

2 4

25 24

7 23

AccuGlide 3 Taping Head - 3" 2009 February

Figure 10932 – Upper Head

AccuGlide 3 Taping Head - 3" 2009 February

Ref. No. 3M Part No. Description

10932-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly

10932-2 78-8137-3295-1 Frame – Front Upper Assembly

10932-3 78-8068-4143-9 Guide – #1

10932-4 78-8068-4144-7 Guide – #2

10932-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12

10932-6 78-8010-7416-8 Nut – Hex Jam, M4

10932-7 78-8076-4735-5 Spacer – Spring

10932-8 78-8137-3309-0 Shaft - Pivot 115mm

10932-9 78-8060-7939-4 Spacer – 10 x 115 W/Slots

10932-10 78-8060-7936-0 Brush Assembly

10932-11 78-8054-8796-0 Shaft – Tension Roller

10932-12 78-8054-8798-6 Shaft – Wrap Roller

10932-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10932-15 78-8100-1009-6 Washer – Special

10932-16 78-8054-8797-8 Roller – Top Tension

10932-17 26-1004-5510-9 Washer – Plain, M10

10932-18 78-8052-6567-1 Spring – Compression

10932-19 78-8017-9077-1 Nut – Self Locking, M10 x 1

10932-20 78-8054-8799-4 Roller – Wrap

10932-21 26-1000-1613-3 Ring – Retaining, Tru-Arc #1-420-0120-100

10932-22 78-8076-4500-3 Stud – Mounting

10932-23 78-8076-5242-1 Stop – Cut-Off Frame

10932-24 78-8060-8179-6 Screw - Flat Head Hex, M6 x 20

10932-25 78-8076-5477-3 Washer – Special, 6.5 x 20 x 4

10932-26 78-8137-3310-8 Guard – Head

10932-27 78-8060-8087-1 Screw – M5 x 10

10932-28 78-8005-5741-1 Washer – Flat, M5

10932-29 78-8133-9615-3 Bumper

10932-30 78-8133-9605-4 Label – Threading, English Language

10932-31 78-8060-7937-8 Spacer 6.5 / 14 x 12.5

10932-32 78-8060-7938-6 Screw - Low Proﬁ le M6 x 25

1412 13 12 11 10

8 16

Figure 10929 – Upper and Lower Heads

AccuGlide 3 Taping Head - 3" 2009 February

Figure 10929 – Upper and Lower Heads

AccuGlide 3 Taping Head - 3" 2009 February

Ref. No. 3M Part No. Description

10929-1 78-8133-9520-5 Arm – Applying, R/H

10929-2 78-8133-9521-3 Arm – Applying, L/H

10929-3 78-8070-1292-3 Plate – Back-Up

10929-4 78-8076-4736-3 Shaft Roller

10929-5 78-8076-4737-1 Roller Assembly – Knurled

10929-6 78-8076-4738-9 Roller – Wrap

10929-7 78-8054-8806-7 Spacer

10929-8 78-8017-9082-1 Bearing – Special, 30 mm

10929-9 78-8017-9106-8 Screw – Bearing Shoulder

10929-10 78-8054-8801-8 Shaft – 10 x 85, W/Hexagon

10929-11 78-8017-9074-8 Washer – Nylon, 15mm

10929-12 26-1004-5510-9 Washer – Friction

10929-13 78-8052-6567-1 Spring – Compression

10929-14 78-8137-1392-8 Assembly– Applying Roller

10929-15 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10929-16 78-8094-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk

4 3

2 5

AccuGlide 3 Taping Head - 3" 2009 February

Figure 10926 – Upper Head

AccuGlide 3 Taping Head - 3" 2009 February

Ref. No. 3M Part No. Description

10926-1 78-8137-3300-9 Bufﬁ ng Arm – Sub Assembly

10926-2 78-8137-3301-7 Bufﬁ ng Arm – Sub Assembly

10926-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon

10926-4 78-8137-1397-7 Roller – Bufﬁ ng Assembly

10926-5 78-8076-4739-7 Spacer – Spring

10926-6 78-8052-6580-4 Spacer

10926-7 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10926-8 78-8137-3311-6 Spring – Upper (100 fpm)

10926-9 78-8070-1244-4 Holder – Spring

Figure 10930 – Upper and Lower Heads

AccuGlide 3 Taping Head - 3"2009 February

5 4 9

9 4

Figure 10930 – Upper and Lower Heads

AccuGlide 3 Taping Head - 3" 2009 February

Ref. No. 3M Part No. Description

10930-1 78-8137-3302-5 Link – R/H Assembly

10930-3 78-8137-3314-0 Shaft – Pivot, Bufﬁ ng

10930-4 78-8017-9082-1 Bearing – Special 30 mm

10930-5 78-8017-9106-8 Screw – Bearing Shoulder

10930-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10930-7 78-8137-3305-8 Spacer – Applying Pivot

10930-8 78-8137-3313-2 Shaft – Pivot, Applying

10930-9 78-8137-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk

213

9 10

Figure 10928 – Upper and Lower Heads

AccuGlide 3 Taping Head - 3" 2009 February

Figure 10928 – 3" Upper and Lower Heads

AccuGlide 3 Taping Head - 3" 2009 February

Ref. No. 3M Part No. Description

10928-1 78-8070-1283-2 Frame – Cut-Off

10928-2 78-8028-7899-7 Knife – 89 mm/3.5 Inch

10928-3 26-1002-5817-2 Screw – Hex Hd, M5 x 8

10928-4 78-8076-4741-3 Knife Guard Assembly – W/English Language Label

10928-5 78-8054-8813-3 Shaft – Knife Guard

10928-7 26-1005-4758-2 Screw – Flat Hd, Soc Dr, M4 x 10

10928-8 78-8060-7941-0 Pin – Spring Holder W/Slots

10928-9 78-8052-6600-0 Spacer

10928-10 78-8070-1269-1 Bumper

10928-11 26-1005-4757-4 Screw – Flat Hd, Soc Dr, M5 x 20

10928-12 78-8052-6602-6 Spring – Cutter

10928-13 78-8017-9132-4 Pivot – Cutter Lever

10928-14 26-1003-5828-7 Screw – Spec, Hex Hd, M6 x 10

10928-15 78-8070-1216-2 Slide – Extension

10928-16 26-1008-6574-5 Screw – Flat Hd, Phil Dr, M4 x 10

10928-17 78-8113-7060-6 Bushing – 83.7 mm Long

10928-18 78-8113-7030-9 Spring – Torsion

10928-19 78-8070-1335-0 Label – Warning, English

AccuGlide 3 Taping Head - 3" 2009 February

414

11 15

10 9 8 4

7 7

Figure 10402 – Upper and Lower Heads

21 25

15 14 13 12

20 6

15 17

AccuGlide 3 Taping Head - 3"

Figure 10402 – 3" Latch Upper and Lower Heads

Ref. No. 3M Part No. Description

10402-1 78-8070-1395-4 Bracket – Bushing Assembly

10402-2 78-8060-8462-6 Shaft – Tape Drum, 3 Inch Head

10402-3 78-8017-9169-6 Nut – M18 x 1

10402-4 78-8098-8829-6 Tape Drum Sub Assembly – 3 Inch Wide

10402-5 78-8098-8828-8 Tape Drum

10402-6 78-8098-8830-4 Leaf Spring

10402-7 26-1002-5753-9 Screw – Self Tapping

10402-8 78-8060-8172-1 Washer – Friction

10402-9 78-8052-6271-0 Washer – Tape Drum

10402-10 78-8100-1048-4 Spring – Core Holder

10402-11 78-8017-9077-1 Nut – Self Locking, M10 x 1

10402-12 78-8100-1050-0 Spacer – Bracket

10402-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10402-14 78-8133-9641-9 Tape Drum Assembly – 3 Inch Head

10402-15 26-1004-5510-9 Washer – Plain, M10

10402-16 78-8098-8816-3 Latch – Tape Drum

10402-17 78-8052-6651-3 Washer - Nylon

20 21

17 18

25 24

Figure 10931 – Lower Head

AccuGlide 3 Taping Head - 3" 2009 February

Figure 10931 – Lower Head

AccuGlide 3 Taping Head - 3" 2009 February

Ref. No. 3M Part No. Description

10931-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly

10931-2 78-8137-3297-7 Frame – Front Lower Assembly

10931-3 78-8068-4144-7 Guide – #2

10931-4 78-8068-4143-9 Guide – #1

10931-5 83-0002-7336-3 Screw – Hex Hd, M4 x 14

10931-6 78-8010-7416-8 Nut – Hex, M4

10931-7 78-8076-4735-5 Spacer – Spring

10931-8 78-8055-0694-2 Spacer – 10 x 10 x 115 mm

10931-9 78-8060-7939-4 Spacer – 10 x 115, W/Slots

10931-10 78-8060-7936-0 Brush Assembly

10931-11 78-8054-8796-0 Shaft – Tension Roller

10931-12 78-8054-8798-6 Shaft – Wrap Roller

10931-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10931-15 78-8100-1009-6 Washer – Special

10931-16 78-8054-8817-4 Roller – Tension Bottom

10931-17 26-1004-5510-9 Washer – Plain, M10

10931-18 78-8052-6567-1 Spring – Compression

10931-19 78-8017-9077-1 Nut – Self Locking, M10 x 1

10931-20 78-8054-8799-4 Roller – Wrap

10931-21 26-1000-1613-3 Ring – Retaining, Tru-Arc #1-420-0120-100

10931-22 78-8076-4500-3 Stud – Mounting

10931-23 78-8076-5242-1 Stop – Cut-Off Frame

10931-24 78-8060-8179-6 Screw – Flat Head Hex, M6 x 20

10931-25 78-8076-5477-3 Washer – Special /6.5 x 20 x 4

10931-26 78-8137-3310-8 Guard – Head

10931-27 78-8060-8087-1 Screw – M5 x 10

10931-28 78-8005-5741-1 Washer – Flat, M5

10931-29 78-8133-9615-3 Bumper

10931-30 78-8133-9606-2 Label – Threading, English Language

10931-31 78-8060-7937-8 Spacer 6.5 / 14 x 12.5

10931-32 78-8060-7938-6 Screw - Low Proﬁ le M6 x 25

Figure 10927 – Lower Head

AccuGlide 3 Taping Head - 3" 2009 February

Figure 10927 – Lower Head

AccuGlide 3 Taping Head - 3" 2009 February

Ref. No. 3M Part No. Description

10927-1 78-8137-3300-9 Bufﬁ ng Arm – Sub Assembly

10927-2 78-8137-3301-7 Bufﬁ ng Arm – Sub Assembly

10927-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon

10927-4 78-8137-1397-7 Roller – Bufﬁ ng

10927-5 78-8076-4739-7 Spacer – Spring

10927-6 78-8052-6580-4 Spacer

10927-7 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10927-8 78-8137-3312-4 Spring – Lower (100 fpm)

10927-9 78-8070-1244-4 Holder – Spring

THIS PAGE IS BLANK

44 0009 2079 1 700rks (A082109 NA) North American Manual Type 40800 Kettler Bicycle Accessories 8959 600 3m Matic Case Sealer Owners America

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