N9MP2075B12B1 44001102002
User Manual: N9MP2075B12B1
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N9MP1 & N9MP2 *9MPD * Denotes Brands (C, H, T) FAN ASSISTED, DIRECT VENT GAS FURNACE SAFETY REQUIREMENTS Recognize safety information. This is the safety--alert symbol the potential for personal injury. ! . When you see this symbol on the furnace and in instructions manuals be alert to Understand the signal words DANGER, WARNING, or CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards, those that will result in severe personal injury or death. WARNING signifies a hazard that could result in personal injury or death. CAUTION is used to identify unsafe practices that could result in minor personal injury or product and property damage. Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained service personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit and other safety precautions that may apply. Follow all safety codes. In the United States, follow all safety codes including the current edition National Fuel Gas Code (NFGC) ANSI Z223.1--2002/NFPA No. 54--2002. In Canada, refer to the current edition of the National Standard of Canada Natural Gas and Propane Installation Code (NSCNGPIC) CSA B149.1--00. Wear safety glasses and work gloves. Have fire extinguisher available during start--up and adjustment procedures and service calls. These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction practices. We require these instructions as a minimum for a safe installation. INSTALLER: Affix these instructions on or adjacent to the furnace. CONSUMER: Retain these instructions for future reference. International Comfort Products Corporation (USA) Table of Contents Lewisburg, TN 37091 U.S.A. 1. Safe Installation Requirements . . . . . . . . . . . . . . . . . 2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Combustion & Ventilation Air . . . . . . . . . . . . . . . . . . 4. Vent & Combustion Air Piping . . . . . . . . . . . . . . . . 5. Gas Supply and Piping . . . . . . . . . . . . . . . . . . . . . . 6. Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 7 10 26 30 7. Ductwork and Filter . . . . . . . . . . . . . . . . . . . . . . . . 8. Checks and Adjustments . . . . . . . . . . . . . . . . . . . . 9. Furnace Maintenance . . . . . . . . . . . . . . . . . . . . . . . 10. Sequence of Operation & Diagnostics . . . . . . . . . . 11. Concentric Vent Termination . . . . . . . . . . . . . . . . . Tech Support and Parts . . . . . . . . . . . . . . . . . . . . . . . . ! Electric Shock Hazard Turn Off All Power Before Servicing. Failure to do so can result in death, personal injury and/or property damage. Printed in U.S.A. 30 33 35 35 39 43 ! FIRE OR EXPLOSION HAZARD This furnace is not designed for use in mobile homes, trailers or recreational vehicles. Such use could result in death, bodily injury and/or property damage. 4/28/2003 440 01 1020 (02) START--UP CHECK SHEET For 90+ Furnace (Keep this page for future reference) Dealer Name: Business Card Here Address: City, State(Province), Zip or Postal Code: Phone: Manual Gas Shut--Off Upstream Owner Name: of Furnace/Drip--Leg? Address: YES Condensate Drain Connected? City, State(Province), Zip or Postal Code: Condensate Drain Trapped? YES NO NO YES NO Transition Pressure switch hose relocated for U/D/H Model Number: Application? YES Serial Number: Blower Speed Checked? Type of Gas: Natural: NO YES All Electrical Connections Tight? LP: Gas Valve OK? YES NO YES NO NO Which blower speed tap is used? (Heating) Measured Line Pressure When Firing Unit: (Cooling) Temperature of Supply Air: (°F) or(°C) Temperature of Return Air: (°F) or(°C) Rise (Supply Temp.--Return Temp.): (°F) Filter Type and Size: or(°C) Calculated Firing Rate:(See Checks and Adjustments Section). Temperature Rise (supply--return temperature):(°F) Measured Manifold Gas Pressure: Static Pressure (Ducts): Supply Air Return Date of Start--Up: Fan “Time ON” Setting: Fan “Time OFF” Setting: CO ? CO2 ? Dealer Comments: 2 440 01 1020 02 1. Safe Installation Requirements · ! DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE Failure to carefully read and follow all instructions in this manual can result in furnace malfunction, death, personal injury and/or property damage. Installation or repairs made by unqualified persons can result in hazards to you and others. Installation MUST conform with local codes or, in the absence of local codes, with codes of all governmental authorities having jurisdiction. Safety Rules Your unit is built to provide many years of safe and dependable service providing it is properly installed and maintained. However, abuse and/or improper use can shorten the life of the unit and create hazards for you, the owner. A. The U.S. Consumer Product Safety Commission recommends that users of gas--burning appliances install carbon monoxide detectors. There can be various sources of carbon monoxide in a building or dwelling. The sources could be gas-fired clothes dryers, gas cooking stoves, water heaters, furnaces, gas--fired fireplaces, wood fireplaces, and several other items. Carbon monoxide can cause serious bodily injury and/or death. Carbon monoxide or “CO” is a colorless and odorless gas produced when fuel is not burned completely or when the flame does not receive sufficient oxygen. Therefore, to help alert people of potentially dangerous carbon monoxide levels, you should have carbon monoxide detectors that are listed by a nationally recognized agency (e.g. Underwriters Laboratories or International Approval Services) installed and maintained in the building or dwelling (see Note below). B. There can be numerous sources of fire or smoke in a building or dwelling. Fire or smoke can cause serious bodily injury, death, and/or property damage. Therefore, in order to alert people of potentially dangerous fire or smoke, you should have fire extinguisher and smoke detectors listed by Underwriters Laboratories installed and maintained in the building or dwelling (see Note below). The information contained in this manual is intended for use by a qualified service technician who is experienced in such work, who is familiar with all precautions and safety procedures required in such work, and is equipped with the proper tools and test instruments. NOTE: This furnace is design--certified by the CSA International (formerly AGA and CGA) for installation in the United States and Canada. Refer to the appropriate codes, along with this manual, for proper installation. · Use only the Type of gas approved for this furnace (see Rating Plate on unit). Overfiring will result in failure of heat exchanger and cause dangerous operation. (Furnaces can be converted to L.P. gas with approved kit.) · Install this furnace only in a location and position as specified in “2. Installation” of these instructions. · Provide adequate combustion and ventilation air to the furnace as specified in “3. Combustion and Ventilation Air” of these instructions. · Combustion products must be discharged outdoors. Connect this furnace to an approved vent system only, as specified in “4. Vent and Combustion Air Piping” of these instructions. · Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for the detection of leaks to check all connections, as specified in “6. Gas Supply and Piping, Final Check” of these instructions. · Always install furnace to operate within the furnace’s intended temperature--rise range with a duct system which has an external static pressure within the allowable range, as specified in “Technical Support Manual” of these instructions. · When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. · A gas--fired furnace for installation in a residential garage must be installed as specified in “2. Installation” of these instructions. · This furnace is not to be used for temporary heating of buildings or structures under construction. · This furnace is NOT approved for installation in mobile homes, trailers or recreation vehicles. · · Seal around supply and return air ducts. Install correct filter type and size. 440 01 1020 02 Unit MUST be installed so electrical components are protected from direct contact with water. Note: The manufacturer of your furnace does not test any detectors and makes no representations regarding any brand or type of detector. C. To ensure safe and efficient operation of your unit, you should do the following: 1. Thoroughly read this manual and labels on the unit. This will help you understand how your unit operates and the hazards involved with gas and electricity. 2. Do not use this unit if any part has been under water. Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water. 3. Never obstruct the vent grilles, or any ducts that provide air to the unit. Air must be provided for proper combustion and ventilation of flue gases. Frozen Water Pipe Hazard ! FROZEN AND BURST WATER PIPE HAZARD FaiIure to do so may result in burst water pipes, serious property damage and/or personal injury. Furnace may shut down. Do not leave your home unattended for long periods during freezing weather without turning off water supply and draining water pipes or otherwise protecting against the risk of frozen pipes. Your furnace is designed solely to provide a safe and comfortable living environment. The furnace is NOT designed to ensure that water pipes will not freeze. It is equipped with several safety devices that are designed to turn the furnace off and prevent it from restarting in the event of various potentially unsafe conditions. 3 If your furnace remains off for an extended time, the pipes in your home could freeze and burst, resulting in serious water damage. Water may create a condition in which mold can grow in your home. Certain types of mold have been reported to cause respiratory problems or other serious health risks. Remedial actions, including immediately drying all wet items, should be taken quickly to help prevent the development of mold in your home. If the structure will be unattended during cold weather you should take these precautions. 1. Install a reliable remote sensing device that will notify somebody of freezing conditions within the home. Winter Shutdown If you go away during the winter months and do not leave the heat on in your home, the plastic transition box and the condensate trap on the furnace must be protected from freeze damage.(See Figure 8 trough Figure 17) 1. Disconnect the 5/8² OD rubber hose from the vent drain fitting that is located downstream of the combustion blower. Insert a funnel into the hose and pour four(4) ounces of sanitary type (RV) antifreeze into the condensate trap. Reconnect the 5/8² OD rubber hose to the stub on the vent drain fitting. Secure with the hose clamp. 2. Disconnect the 3/4² OD rubber hose from the condensate trap. Insert a funnel into the hose and and pour four(4) ounces of sanitary type (RV) antifreeze into the plastic Transition box. Squeeze the hose together near the end and quickly reconnect the 3/4² OD rubber hose to the stub on the condensate trap. Secure with the hose clamp. Turn off the water supply to the structure and drain the water lines if possible and add an antifreeze for potable water to drain traps and toilet tanks. Open faucets in appropriate areas. --or-- 2. 3. Have someone check the structure frequently during cold weather to make sure it is warm enough to prevent pipes from freezing. Instruct them on a service agency to call to provide service, if required. --or-- When you return home, your furnace will be ready to start, as it is not necessary to drain the antifreeze from the furnace. 2. Installation CARBON MONOXIDE POISONING HAZARD Failure to properly vent this furnace or other appliances can result in death, personal injury and/or property damage. This furnace can NOT be common vented or connected to any type B, BW or L vent or vent connector, nor to any portion of a factory--built or masonry chimney. If this furnace is replacing a previously common-vented furnace, it may be necessary to resize the existing vent and chimney to prevent oversizing problems for the other remaining appliance(s). See Venting and Combustion Air Check in Gas Vent Installation section. This furnace MUST be vented to the outside. CAUTION Special precautions MUST be made if installing furnace in an area which may drop below freezing. This can cause improper operation or damage to equipment. If furnace environment has the potential of freezing, the drain trap and drainline must be protected. The use of electric heat tape or RV antifreeze is recommended for these installations. (See “Condensate Trap Freeze Protection Section”) Do NOT operate furnace in a corrosive atmosphere containing chlorine, fluorine or any other damaging chemicals. Refer to Combustion & Ventilation Air section, Contaminated Combustion Air. Figure 1 Aluminum or non- rusting shield recommended. (See Vent Termination Shielding for dimensions). Location and Clearances 4. Refer to Figure 1 or Figure 2 for typical installation and basic connecting parts required. Refer to Figure 4 for typical horizontal direct vent installation and basic connecting parts required. Supply and return air plenums and duct are also required. 5. If furnace is a replacement, it is usually best to install the furnace where the old one was. Choose the location or evaluate the existing location based upon the minimum clearance and furnace dimensions (Figure 3). Typical Upflow Installation *8² Min. 20¢ Max. in same atmospheric zone Vent Pipes MUST be supported Horizontally and Vertically Inlet Pipe (not used on Single Pipe model) DISCHARGE AIR ! Coupling on ends of exhaust pipe. Total pipe & coupling outside structure = 8² *8² Min. 20¢ Max. in same atmospheric zone * Increase minimum from 8² to 18² for cold climates (sustained temperatures below 0 ° F). 4 25--23--33 440 01 1020 02 Figure 2 preferred method is to use an angle iron frame bolted to the rafters or joists. Typical Downflow Installation See Vent Termination Shielding in Vent Section. Inlet Pipe (not used on Single Pipe model) *8² Min. 20¢ Max. in same atmospheric zone Vent Pipes MUST be supported Horizontally and Vertically Coupling on inside and outside of wall to restrain vent pipe This furnace may be used for construction heat provided that: · The furnace is permanently installed with all electrical wiring, piping, venting and ducting installed according to these installation instructions. A return air duct is provided, sealed to the furnace casing, and terminated outside the space containing the furnace. This prevents a negative pressure condition as created by the circulating air blower, causing a flame rollout and/or drawing combustion products into the structure. · The furnace is controlled by a thermostat. It may not be “hot wired” to provide heat continuously to the structure without thermostatic control. · Clean outside air is provided for combustion. This is to minimize the corrosive effects of adhesives, sealers and other construction materials. It also prevents the entrainment of drywall dust into combustion air, which can cause fouling and plugging of furnace components. · The temperature of the return air to the furnace is no less than 55° F, with no evening setback or shutdown. The use of the furnace while the structure is under construction is deemed to be intermittent operation per our installation instructions. · The air temperature rise is within the rated rise range on the furnace rating plate, and the firing rate has been set to the rating plate value. · The filters used to clean the circulating air during the construction process must be either changed or thoroughly cleaned prior to occupancy. · The furnace, ductwork and filters are cleaned as necessary to remove drywall dust and construction debris from all HVAC system components after construction is completed. 8² Min. *8² Min. 20¢ Max. in same atmospheric zone * Increase minimum from 8² to 18² for cold climates (sustained temperatures 25--23--33a below 0°F). ! DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE HAZARD. Failure to properly install this furnace can result in death, personal injury and/or property damage. Do NOT operate furnace in a corrosive atmosphere containing chlorine, fluorine or any other damaging chemicals. Refer to Combustion & Ventilation Air section, Contaminated Combustion Air for combustion air evaluation and remedy. Installation Requirements 1. Install furnace level. 2. This furnace is NOT to be used for temporary heat of buildings or structures under construction. 3. Install the vent pipes as short as practical. (See Gas Vent Installation section). 4. Do NOT install furnace directly on carpeting, tile or other combustible material other than wood flooring. 5. Maintain clearance for fire safety and servicing. A front clearance of 30² is minimum for access to the burner, controls and filter. See clearance requirements in Figure 3 or. 6. Use a raised base if the floor is damp or wet at times. 7. Residential garage installations require: · Burners and ignition sources installed at least 18² (457 mm) above the floor. · Furnace must be located or physically protected from possible damage by a vehicle. 8. If the furnace is to be suspended from the floor joists in a basement or a crawl space or the rafters in an attic, it is necessary to use steel pipe straps or an angle iron frame to attach the furnace. These straps should be attached to the furnace with sheet metal screws and to the rafters or joists with bolts. The 440 01 1020 02 Installation Positions This furnace can be installed in an upflow, horizontal (either left or right) or downflow airflow position. DO NOT install this furnace on its back. For the upflow position, the return air ductwork can be attached to either the left or right side panel and/or the bottom. For horizontal and downflow positions, the return air ductwork must be attached to the bottom. The return air ductwork must never be attached to the back of the furnace. Furnace Installation Considerations The installation of the furnace for a given application will dictate the position of the furnace, the airflow, ductwork connections, vent and combustion air piping. Consideration must be given to the following: Condensate Trap and Drain Lines The supplied condensate trap must be attached to the furnace side panel on either the left or right side. For horizontal installations, the drain trap is vertically attached to the side panel below the furnace. A minimum clearance of 6² below the furnace is required for the condensate trap. Downward slope of the condensate drain line from the condensate trap to the drain location must be provided. Adequate freeze protection of the drain trap and the drain line must be provided. See “Condensate Drain Trap” section for further details. 5 Dimensions & Clearances Figure 3 F Cabinet to Combustible Clearances AIR INTAKE VENT (*9MPD) TOP TOP BOT. RH LH 1² 0² 0² 0² BACK FRONT 0² 3² FLUE 0² A B H G E FRONT 811/16 LEFT SIDE 11/4 TRAP (COUNTERFLOW) ELECTRICAL 11/16 GAS VENT 1311/16 AIR INTAKE (ALTERNATE) 3111/16 413/16 TRAP UPFLOW/HORIZONTAL 13/8 297/8 283/4 7 THERMOSTAT 21/4 241/16 131/4 1913/16 175/16 111/16 215/8 17/8 47/8 11/4 24 27/8 BOTTOM D 23/8 11/16 37/8 231/8 C Unit 281/2 Cabinet Bottom TRAP (COUNTERFLOW) A B C D E F G H N9MP1050B12A 151/2 14 13/8 125/8 ---- ---- ---- ---- N9MP1075B12A 151/2 14 13/8 125/8 ---- ---- ---- ---- N9MP1080F16A 191/8 191/8 223/4 223/4 151/2 151/2 191/8 191/8 223/4 223/4 191/8 191/8 223/4 223/4 223/4 241/2 175/8 175/8 211/4 211/4 21/8 21/8 115/16 115/16 13/8 13/8 21/8 21/8 115/16 115/16 21/8 21/8 115/16 115/16 115/16 7/ 16 143/4 ---- ---- ---- ---- 143/4 183/4 183/4 125/8 125/8 143/4 143/4 183/4 183/4 143/4 143/4 183/4 183/4 183/4 ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 41/2 ---- 73/4 ---- 41/2 ---- 73/4 ---- 41/2 ---- 91/2 ---- 41/2 41/2 41/2 41/2 41/2 41/2 41/2 41/2 41/2 ---- 91/2 113/8 113/8 91/2 91/2 113/8 113/8 113/8 121/4 N9MP1100J20A N9MP1125J20A N9MP2050B12A N9MP2075B12A N9MP2080F16A N9MP2100F14A N9MP2100J20A N9MP2125J20A *9MPD050F12A *9MPD075F12A *9MPD080J16A *9MPD100J14A *9MPD100J20A *9MPD125L20A 6 14 14 175/8 175/8 211/4 211/4 175/8 175/8 211/4 211/4 211/4 23 23 RIGHT SIDE GAS Top Capacity N9MP1100F14A ------43/8 43/8 43/8 43/8 43/8 43/8 1/ 2 TYP. 181/2 45/16 ------21/2 21/2 25/8 25/8 25/8 21/4 ELECTRICAL AIR INTAKE (ALTERNATE) 13/16 413/16 TRAP UPFLOW/HORIZONTAL 111/16 297/8 7 273/16 913/16 3311/16 40 VENT THERMOSTAT 215/8 175/16 21/4 191/4 111/16 47/8 215/8 17/8 24 25--23--36b 440 01 1020 02 Leveling Proper leveling of the furnace must be provided to insure proper drainage of the condensate from the furnace. The furnace must be level to within 1/4² from front to back and from side to side for upflow and downflow installations or top to bottom for horizontal installations. combustion air pipes attach to the furnace through the alternate locations on the furnace side panels. Note: On the Direct Vent furnace, the vent pipe attaches to the furnace through the side panels. The combustion air pipe attaches to the top panel or to the alternate location on the side panel. Vent and Combustion Air Connections On the Single Pipe furnace, the vent pipe attaches to the furnace through the furnace side panels. On the Dual Certified furnace, the vent and combustion air pipes attach to the furnace through the top panel for the upflow and horizontal installations. For the downflow installation, the vent and Note: Repositioning of the combustion blower is required for the vent pipe connection to the furnace through the “right side” panel. See “Vent and Combustion Air Piping” section for further details. Horizontal Furnace Installation If the furnace is to be suspended from the floor joists in a crawl space or the rafters in an attic, it is necessary to use steel pipe straps or an angle iron frame to rigidly attach the furnace to prevent movement. These straps should be attached to the furnace with sheet metal screws and to the rafters or joists with bolts. The preferred method is to use an angle iron frame bolted to the rafters or joists. (Take caution to allow door panels to be removed for maintenance) This furnace can be installed horizontally in an attic, basement, crawl space, alcove, or suspended from a ceiling in a basement or utility room . See Figure 4. Do not install furnace on its back or in the reverse airflow positions as safety control operation will be adversely affected. Typical Horizontal Installation Figure 4 Inlet Pipe (not used on Single Pipe model) Vent Pipe If the furnace is to be installed in a crawl space, consult local codes. A suitable concrete pad or blocks are recommended for crawl space installation on the ground. NOTE: 6² bottom clearance required for condensate trap. Thirty (30) inches between the front of the furnace and adjacent construction or other appliances MUST be maintained for service clearance. Keep all insulating materials clear from louvered door. Insulating materials may be combustible. Condensate Trap The horizontal furnaces may be installed directly on combustible wood flooring or supports as long as all required furnace clearances are met. See Figure 4. This furnace MUST NOT be installed directly on carpeting or tile or other combustible material other than wood flooring or supports. 25--23--34 NOTE: 6²² bottom clearance required for condensate trap. 3. Combustion & Ventilation Air For Single Pipe Installation ! CARBON MONOXIDE POISONING HAZARD Failure to provide adequate combustion and ventilation air can result in death and/or personal injury. Use methods described here to provide combustion and ventilation air. Furnaces require ventilation openings to provide sufficient air for proper combustion and ventilation of flue gases. All duct or openings for supplying combustion and ventilation air must comply with National Fuel Gas Code, NFPA54/ANSI Z223.1, 2002 (or current edition) and applicable provisions of local building codes. This furnace can NOT be common vented or connected to any type B, BW or L vent or vent connector, nor to any portion of a factory-built or masonry chimney. If this furnace is replacing a previously common-vented furnace, it may be necessary to resize the existing vent and chimney to prevent oversizing problems for the other remaining appliance(s). See “Venting and Combustion Air Check” in this section. This furnace MUST be vented to the outside. 440 01 1020 02 For horizontal installation over a finished living space. A field fabricated auxiliary drain pan with drain pipe is required to prevent damage by overflow due to blocked condensate drain. Air Openings and Connecting Ducts 1. Total input rating for all non direct vent gas appliances MUST be considered when determining free area of openings. 2. Connect ducts or openings directly to outside. 3. When screens are used to cover openings, they MUST be no less than 1/4² mesh. 4. The minimum dimension of rectangular air ducts MUST NOT be less than 3². 5. When sizing grille or louver, use the free area of opening. If free area is NOT stamped or marked on grill or louver, assume a 20% free area for wood and 60% for metal. Confined Space Installation NOTE: A confined space is defined as an area with less than 50 cubic feet per 1,000 BTUH input rating for all gas appliances installed in the area. Requirements 1. Provide confined space with sufficient air for proper combustion and ventilation of flue gases using horizontal or vertical ducts or openings. 7 2. Figure 5 illustrate how to provide combustion and ventilation air. A minimum of two permanent openings, one inlet and one outlet, are required. Figure 5 3. One opening MUST be within 12² of the floor and the second opening within 12² of the ceiling. Outside Air (This is ONLY a guide. Subject to codes of country having jurisdiction.) This installation NOT approved in Canada Gas Vent Gable Vent Gas Vent Ventilated Attic Top Above Insulation alternate Inlet Air (1) Gable Vent Gas Vent Ventilated Attic Soffit Vent Outlet Air (1) Outlet Air (2) Outlet Air (1) Top Above Insulation Soffit Vent OutletAir (1) Inlet Air (1) Inlet Air (2) Minimum One Inlet and One Outlet Air Supply is Required May be in any Combination Shown Inlet Air Opening Must be Within12² of floor Inlet Air (1) Ventilated Crawl Space alternate Inlet Air (1) Inlet Air (2) Outlet Air Opening Must be Within12² of ceiling (1) 1 Square Inch per 4000 BTUH (2) 1 Square Inch per 2000 BTUH Unconfined Space Installation 4. Size openings and ducts per Table 1. 5. Horizontal duct openings require 1 square inch of free area per 2,000 BTUH of combined input for all gas appliances in area (see Table 1). 6. Vertical duct openings or openings directly to outside require 1 square inch of free area per 4,000 BTUH for combined input of all gas appliances in area (see Table 1). Table 1 ! CARBON MONOXIDE POISONING HAZARD Failure to supply additional air by means of ventilation grilles or ducts could result in death and/or personal injury. An unconfined space or homes with tight construction may not have adequate air infiltration for proper combustion and ventilation of flue gases. Free Area Most homes will require additional air. Minimum Free Area Required for Each Opening BTUH Input Rating Horizontal Duct (2,000 BTUH) Vertical Duct or openings to outside (4,000 BTUH) Round Duct (4,000 BTUH) 50,000 25 sq. in. 12.5 sq. in. 4² 75,000 37.5 sq. in. 18.75 sq. in. 5² 100,000 50 sq. in. 25 sq. in. 6² 125,000 62.5 sq. in. 31.25 sq. in. 7² 150,000 75 sq. in. 37.5 sq. in. 7² An unconfined space is defined as an area having a minimum volume of 50 cubic feet per 1,000 Btuh total input rating for all gas appliances in area. Refer to Table 2 for minimum area required. Table 2 Unconfined Space Minimum Area in Square Feet BTUH Input Rating Minimum Area in Square Feet 50,000 312 78,000 490 114,000 712 155,000 968 EXAMPLE: Determining Free Area Appliance 1 Appliance 2 Total Input 100,000 + 30,000 = (130,000 ¸ 4,000) = 32.5 Sq. In. Vertical Appliance 1 Appliance 2 Total Input 100,000 + 30,000 = (130,000 ¸ 2,000) = 65 Sq. In. Horizontal One permanent opening, commencing within 12² of the top of the enclosure, shall be permitted where the equipment has clearances of at least 1² from the sides and back and 6² from the front of the appliance. The opening shall directly communicate with the outdoors or shall communicate through a vertical or horizontal duct to the outdoors or spaces (crawl or attic) that freely communicate with the outdoors, and shall have a minimum free area of: · 1 sq. in per 3000 Btu per hr. of the total input rating of all equipment located in the enclosure, and · Not less than the sum of the areas of all vent connectors in the confined space. 8 EXAMPLE: NOTE: Square feet is based on 8 foot ceilings. 28,000 BTUH X 50 Cubic Ft. = 1,400 = 175 Sq. Ft. 1,000 8¢ Ceiling Height NOTE: Refer to definitions in section titled Unusually Tight Construction. If any one of the conditions apply, the space MUST be considered confined space regardless of size. 1. Adjoining rooms can be considered part of an unconfined area if there are openings without doors between rooms. 2. An attic or crawl space may be considered an unconfined space provided there are adequate ventilation openings directly to outdoors. Openings MUST remain open and NOT have any means of being closed off. Ventilation openings to outdoors MUST be at least 1² square of free area per 4,000 BTUH of total input rating for all gas appliances in area. 440 01 1020 02 3. 4. Install air intake a minimum of 12² above maximum snow level and clear of any obstruction. Duct or ventilation opening requires one square inch of free area per 4,000 BTUH of total input rating for all gas appliances in area. Air inlet MUST be screened with not less than 1/4² mesh screen. Unusually Tight Construction In unconfined spaces, infiltration may be adequate to provide air for combustion, ventilation and dilution of flue gases. However, in buildings with unusually tight construction, additional air MUST be provided using the methods described in section titled Confined Space Installation: ! CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1. Seal any unused openings in the venting system. 1. Walls and ceilings exposed to the outside have a continuous, sealed vapor barrier. Openings are gasketed or sealed and 2. Doors and openable windows are weather stripped and 2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or CSA B149.1, Natural Gas and Propane Installation Codes and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. 3. Other openings are caulked or sealed. These include joints around window and door frames, between sole plates and floors, between wall--ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines, etc. 3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building. Unusually tight construction is defined as: Construction with Ventilation Air Some provincial codes and local municipalities require ventilation or make--up air be brought into the conditioned space as replacement air. Whichever method is used, the mixed return air temperature across the heat exchanger MUST not fall below 60°F or flue gases will condense in the heat exchanger. This will shorten the life of the heat exchanger and possibly void your warranty. 4. Close fireplace dampers. 5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operating at maximum speed. Do not operate a summer exhaust fan. 6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust thermostat so appliance is operating continuously. Venting and Combustion Air Check 7. Test for spillage from draft hood equipped appliances at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle. (Figure 6) NOTE: When an existing Category I furnace is removed or replaced, the original venting system may no longer be sized to properly vent the attached appliances, and to make sure there is adequate combustion air for all appliances, MAKE THE FOLLOWING CHECK. 8. If improper venting is observed, during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or CSA B149.1, Natural Gas and Propane Installation Codes. Figure 6 Vent Check Vent Pipe Typical Gas Water Heater 9. After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas--fired burning appliance to their previous conditions of use. Draft Hood For Two Pipe Installation Match If flame pulls towards draft hood, this indicates sufficient venting. 440 01 1020 02 This furnace can NOT be common vented or connected to any type B, BW or L vent or vent connector, nor to any portion of a factory-built or masonry chimney. If this furnace is replacing a previously common-vented furnace, it may be necessary to resize the existing vent and chimney to prevent oversizing problems for the other remaining appliance(s). See “Venting and Combustion Air Check” in this section. This furnace MUST be vented to the outside. 9 4. Vent and Combustion Air Piping ! CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD Failure to properly vent this furnace can result in death, personal injury and/or property damage. Read and follow all instructions in this section. Single Pipe (N9MP1 Models) This furnace is certified as a category IV appliance. This furnace requires ventilation openings to provide air for proper combustion and ventilation of flue gases. All duct or openings for supplying combustion and ventilation air must comply with the gas codes or in absence of local codes, the applicable national codes. When the installation is complete, see the “Venting and Combustion Air Check” in this manual. Direct Vent (N9MP2 Models) This furnace is certified as a category IV appliance. This furnace uses outside air for combustion ONLY, it MUST be taken from the same atmospheric pressure zone as the vent pipe. See Confined Space Installation in the Combustion and Ventilation Air in this manual. Dual Certified (*9MPD Models) This furnace is certified as a category IV appliance. This furnace can be installed as a direct vent furnace using outside air for combustion or the furnace can use air from inside the structure for combustion. The INLET air pipe is optional. If combustion air comes from inside the structure, adequate make up air MUST be provided to compensate for oxygen burned. See Confined Space Installation in the Combustion and Ventilation Air chapter. If combustion air is drawn from outside the structure, it MUST be taken from the same atmospheric pressure zone as the vent pipe. Contaminated Combustion Air Installations in certain areas or types of structures will increase the exposure to chemicals or halogens that may harm the furnace. The following areas or types of structures may contain or have exposure to the substances listed below. The installation must be evaluated carefully as it may be necessary to provide outside air for combustion. · · · · · · · · · · · · · · · 10 Commercial buildings. Buildings with indoor pools. Furnaces installed in laundry rooms. Furnaces installed in hobby or craft rooms. Furnaces installed near chemical storage areas. Permanent wave solutions for hair. Chlorinated waxes and cleaners. Chlorine based swimming pool chemicals. Water softening chemicals. De--icing salts or chemicals. Carbon tetrachloride. Halogen type refrigerants. Cleaning solvents (such as perchloroethylene). Printing inks, paint removers, varnishes, etc. Hydrochloric acid. · · · · Sulfuric Acid. Solvent cements and glues. Antistatic fabric softeners for clothes dryers. Masonry acid washing materials. Vent and Combustion Air Piping Guidelines This furnace is approved for venting with Schedule 40 PVC, CPVC, ABS, Cellular Core pipe fittings and SDR--26 PVC. NOTE: All PVC, CPVC, ABS, and Cellular Core pipe fittings, solvent cement, primers and procedures MUST conform to American National Standard Institute and American Society for Testing and Materials (ANSI/ASTM) standards. · Pipe and Fittings -- ASTM D1785, D2241, D2466, D2661, D2665, F--891, F--628 · PVC Primer and Solvent Cement -- ASTM D2564 · Procedure for Cementing Joints -- Ref ASTM D2855 NOTE: All vent piping MUST be installed in compliance with local codes or ordinances, these instructions, good trade practices, and codes of country having jurisdiction. 1. Determine the best routing and termination for the vent pipe and air inlet pipe by referring to all of the instructions and guidelines in this Section. 2. Determine the size required for the vent pipe and air inlet pipe. 3. Loosely assemble all venting parts without adhesive (pipe joint cement) for correct fit before final assembly. 4. Use of vertical piping is preferred because there will be some moisture in the flue gases that may condense as it leaves the vent pipe (See Special Instruction For Horizontal Vents). 5. The vertical vent pipe MUST be supported so that no weight is allowed to rest on the combustion blower. 6. Exhaust vent piping or air inlet piping diameter MUST NOT be reduced. 7. All exhaust vent piping from the furnace to termination MUST slope upwards. A minimum of 1/4² per foot of run is required to properly return condensate to the furnace drain system. 8. Use DWV type long radius elbows whenever possible, as they provide for the minimum slope on horizontal runs and they provide less resistance in the vent system. If DWV elbows cannot be used, use two, 45° elbows when possible. On horizontal runs the elbows can be slightly misaligned to provide the correct slope. 9. All horizontal pipe runs MUST be supported at least every five feet with galvanized strap or other rust resistant material. NO sags or dips are permitted. 10. All vertical pipe runs MUST be supported every six feet where accessible. 11. The minimum pipe run length is 2¢. 12. The piping can be run in the same chase or adjacent to supply or vent pipe for water supply or waste plumbing. It can also be run in the same chase with a vent from another 90+ furnace. NOTE: In NO case can the piping be run in a chase where temperatures can exceed 140° F. or where radiated heat from adjacent surfaces would exceed 140° F. 13. The vent outlet MUST be installed to terminate in the same atmospheric pressure zone as the combustion air inlet. 14. The vent system can be installed in an existing unused chimney provided that: 440 01 1020 02 · Both the exhaust vent and air intake run the length of the chimney. · No other gas fired appliance or fireplace (solid fuel) is vented into the chimney. NOTE: It is allowable to use larger diameter pipe and fitting than shown in the tables but not smaller diameters than shown. Table 4 · The top of the chimney MUST be sealed flush or crowned 50,000 & 80,000 Btuh Furnaces up to seal against rain or melting snow so ONLY the piping protrudes. 40¢ & (5) 90° elbows with 2² PVC pipe or 70¢ & (5) 90° elbows with 3² PVC pipe · The termination clearances shown in Figure 7 are main- 75,000 Btuh Furnaces tained. 15. Furnace applications with vertical vents requiring vent diameter increaser fittings must have increaser fittings installed in vertical portion of the vent. Condensate will be trapped in the vent if the vent diameter is increased prior to having an elbow turned upward. This could cause nuisance tripping of the pressure switch. 25¢ & (3) 90° elbows with 2² PVC pipe or 40¢ & (5) 90° elbows with 2² PVC pipe & Long Vent Kit (See Tech. Manual) or 70¢ & (5) 90° elbows with 3² PVC pipe 100,000 Btuh Furnace 40¢ & (5) 90° elbows with 3² PVC pipe or 70¢ & (5) 90° elbows with 3² PVC pipe & Long Vent Kit (See Tech. Manual) Piping Insulation Guidelines NOTE: Use closed cell, neoprene insulation or equivalent. If Fiberglass or equivalent insulation is used it must have a vapor barrier. Use R values of 7 up to 10¢, R--11 if exposure exceeds 10¢. If Fiberglass insulation is used, exterior to the structure, the pipe MUST be boxed in and sealed against moisture. 1. 2. 3. When the vent or combustion air pipe height above the roof exceeds 30², or if an exterior vertical riser is used on a horizontal vent to get above snow levels, the exterior portion MUST be insulated. When combustion air inlet piping is installed above a suspended ceiling, the pipe MUST be insulated with moisture resistant insulation such as Armaflex or other equivalent type of insulation. Insulate combustion air inlet piping when run in warm, humid spaces such as basements. Pipe Diameter Table N9MP2 Models 125,000 Btuh Furnace 40¢ & (5) 90° elbows with 3² PVC pipe Elbows are DWV Long Radius Type for 2² and 3² vents. If more than five elbows are required, reduce the length of both the inlet and exhaust pipes 5¢ for each additional elbow used. For “Concentric Termination Kit” Venting table, see “Section 11” in this manual. Vent Termination Clearances ! CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD Sizing Combustion Air and Vent Pipe Failure to properly vent this furnace can result in death, personal injury and/or property damage. Consult Table 3 or Table 4 to select the proper diameter exhaust and combustion air piping. Exhaust and combustion air piping is sized for each furnace Btuh size based on total lineal vent length (on inlet or outlet side), and number of 90° elbows required. Two 45° elbows can be substituted for one 90° elbow. The elbow or elbows used for vent termination outside the structure ARE counted, including elbows needed to bring termination above expected snow levels. The elbow inside the furnace on the *9MPD IS NOT included in the count. Inlet and outlet pipes may NOT be vented directly above each other. Pipe Diameter Table N9MP1 & *9MPD Models Table 3 50,000, 75,000 & 80,000 Btuh Furnaces 1. For “Concentric Termination Kit” clearances, see Figure 45, Figure 46, Figure 47, Figure 48 and Figure 49 in “Section 10” in this manual. 2. The vent termination must be located at least 12² above ground or normally expected snow accumulation levels. 3. Do NOT terminate over public walkways. Avoid areas where condensate may cause problems such as above planters, patios, or adjacent to windows where steam may cause fogging. 4. The vent termination shall be located at least 4¢ horizontally from any electric meter, gas meter, regulator, and any relief equipment. These distances apply ONLY to U.S. installations. 5. The vent termination is to be located at least 3¢ above any forced air inlet located within 10¢ ; and at least 10¢ from a combustion air intake of another appliance, except another direct vent furnace intake. 6. In Canada, the Canadian Fuel Gas Code takes precedence over the preceding termination instructions. 40¢ & (5) 90° elbows with 2² PVC pipe or 70¢ & (5) 90° elbows with 3² PVC pipe 100,000 Btuh Furnace 40¢ & (5) 90° elbows with 3² PVC pipe or 70¢ & (5) 90° elbows with 3² PVC pipe & Long Vent Kit (See Tech. Manual) 125,000 Btuh Furnace 40¢ & (5) 90° elbows with 3² PVC pipe Elbows are DWV Long Radius Type for 2² and 3² vents. If more than five elbows are required, reduce the length of both the inlet and exhaust pipes 5¢ for each additional elbow used. 440 01 1020 02 Determine termination locations based on clearances specified in following steps and as shown in Figure 7, Figure 19, through Figure 27. 11 Vent Termination Clearances (United States Only) Figure 7 In Canada See Canadian Fuel Gas Code Other Than Direct Vent Terminal Other Than Direct Vent Terminal 9² The drain line must maintain a 1/4² per foot downward slope toward the drain. 1/4² per foot is recommended. Installation of an overflow line is recommended when the 1/4² per foot slope to the condensate drain cannot be maintained. See Figure 1 for proper routing and installation of the overflow. ! 10¢¢ 4¢¢ Direct Vent 12²² Terminal 50,000 Btuh or less Other Than Direct Vent Terminal 3¢¢ 12²² FROZEN AND BURST WATER PIPE HAZARD Failure to do so may result in burst water pipes, serious property damage and/or personal injury. 12²² 12²² Forced Air Inlet Direct Vent Terminal More Than 50,000 Btuh 10--11--36 Condensate Drain Trap This furnace removes both sensible and latent heat from the products of combustion. Removal of the latent heat results in condensation of the water vapor. The condensate is removed from the furnace through the drains in the plastic transition and the vent fitting. The drains connect to the externally mounted condensate drain trap on the left or right side of the furnace. The startup of a new furnace will involve a cycle or two of the furnace to properly prime the condensate trap with water. Until the trap is fully primed, some condensate will be pulled into the combustion blower. The furnace may cycle on the pressure switch connected to the plastic transition box due to condensate buildup. After the trap is primed, the condensate will start draining from the furnace. The combustion blower will clear out any remaining condensate in the blower housing through the vent fitting downstream of the blower. Note that the condensate trap can also be primed by pouring water into the 1/2² drain hose. Remove the1/2² ID drain hose from either the gutter or the white PVC Tee Trap. Using a funnel pour eight (8) ounces of water into 1/2² ID drain hose.Water will flow through the drain hose and into the condensate drain trap. This will prime both the vent and the transition sides of the trap. Reconnect the 1/2² ID drain hose to the original component, either the gutter or the PVC Tee Trap. The condensate drain trap supplied with the furnace MUST be used. The drain connection on the condensate drain trap is sized for 3/4² PVC or CPVC pipe, however alternate 1/2² CPVC (nominal 5/ ² O.D.) or vinyl tubing with a minimum inner diameter (I.D.) of 8 12 8² may also be used, as allowed by local codes. Alternate drain pipes and hoses may be used as allowed by local codes. DO NOT trap the drain line in any other location than at the condensate drain trap supplied with the furnace. 4¢¢ 12²² 5/ If a condensate pump is installed, a plugged condensate drain or a failed pump may cause the furnace to shut down. Do not leave the home unattended during freezing weather without turning off water supply and draining water pipes or otherwise protecting against the risk of frozen pipes. If possible DO NOT route the drain line where it may freeze. The drain line must terminate at an inside drain to prevent freezing of the condensate and possible property damage. 1. A condensate sump pump MUST be used if required by local codes, or if no indoor floor drain is available. The condensate pump must be approved for use with acidic condensate. 2. A plugged condensate drain line or a failed condensate pump will allow condensate to spill. If the furnace is installed where a condensate spill could cause damage, it is recommended that an auxiliary safety switch be installed to prevent operation of the equipment in the event of pump failure or plugged drain line. If used, an auxiliary safety switch should be installed in the R circuit (low voltage) ONLY. 3. If the auxiliary switch in the condensate pump is used, the furnace may shut down due to a blocked condensate line or failed pump. To prevent frozen water pipes see the “Frozen Water Pipe Hazard” section on Page 4 of this manual. Condensate Drain Trap Freeze Protection Special precautions MUST be made if installing furnace in an area which may drop below freezing. This can cause improper operation or damage to the equipment. If the the furnace environment has the potential of freezing, the drain trap and drain line must be protected. Use 3 to 6 watt per foot at 115 volt, 40° F self--regulating shielded and waterproof heat tape. Wrap the drain trap and drain line with the heat tape and secure with the ties. Follow the heat tape manufacturer’s recommendations. 440 01 1020 02 Upflow Installations Top Vent Yellow or black Plastic Caps (2) INLET EXHAUST Figure 8 On Some Models ONLY Coupling & Clamps (Optional) Vent Drain & Clamps AIR FLOW Dual Pressure Switch Detail Single Pressure Switch Drain Tee 3/ ² ID Rubber Tube 16 1/ ² ID Drain 2 Hose & Clamps 5/ ² ID Hose & Clamps 8 Street Elbow 1/ ² CPVC 2 (Loose parts bag) Drain Connector Black PVC 3/ ² PVC X 1/ ² CPVC 4 2 (Loose parts bag) Casing Grommet Black Rubber 5/ ² ID 8 (Loose parts bag) Drain Line Vent Tee 3/4² PVC or 1/ ² CPVC (Field supplied) 2 Drain Tube (& Clamps) Black Rubber 5/8² ID, Cut length to fit (Loose parts bag) 25--24--42 Upflow Installations Top Vent (See Figure 8) Remove plug from the side of the furnace casing where Drain Tube will exit. Install casing grommet (black rubber 5/8² ID grommet -- in loose parts bag) Install the 1/2² CPVC street elbow on discharge of Trap Install the black PVC tube connector (3/4² PVC x 1/2² CPVC from loose parts bag) as shown in the illustration above. Cut the black Drain Tube (5/8² ID -- in loose parts bag) to length to fit between Trap and tube connector through grommet. Clamp both ends of the Drain Tube using clamps provided. 440 01 1020 02 Glue the CPVC street elbow to the Trap using appropriate cleaner and solvent cement. Connect the Tee trap and the main drain line exiting the casing as shown Figure 17. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Trap must be primed before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. 13 Figure 9 Upflow Installations Vent thru Left Side INLET Coupling & Clamps (Optional) EXHAUST Yellow or black Plastic Cap 2²² PVC Coupling On Some Models ONLY Vent Drain & Clamps Either: The PVC Drain Tee or a field supplied 2²² PVC Tee Dual Pressure Switch Detail AIR FLOW Single Pressure Switch 3/ ² ID Rubber Tube 16 Tee Trap White PVC (loose parts bag) 1/ ² ID Drain Tube 2 Drain Connector Black PVC 3/ ² PVC X 1/ ² CPVC 4 2 (Loose parts bag) Black (Move from bottom of drain tee if installed) 5/ ² ID Hose 8 & Clamps SIDE VIEW Rotate downward 5°° to 10°° Casing Grommet Black Rubber 5/ ² ID 8 (Loose parts bag) NOTE: Built--in channel will be angled 5° to 10° also. Drain Line Vent Tee 3/4² PVC or 1/2² CPVC (Field supplied) 25--24--43 Upflow Installations Vent thru Left Side (See Figure 9) Remove Drain Tee from inducer discharge and remove black Drain Tube (1/2² ID) from bottom of Drain Tee. (*9MPD models only) Cut the black Drain Tube (5/8² ID -- in loose parts bag) to length to fit between Trap and tube connector through grommet. Install Vent Pipe grommet in side of casing. Clamp both ends of the Drain Tube using clamps provided. Cut an appropriate length of 2² PVC pipe long enough to exit the cabinet and connect the vent drain to either: · A standard field supplied 2² PVC tee (N9MP1 and 2 models), or · A 2² PVC coupling fastened onto the Drain Tee (*9MPD models) Install Tee trap into bottom of tee. Install the 1/2² CPVC street elbow on discharge of Trap Install the black PVC drain connector (3/4² PVC x 1/2² CPVC from loose parts bag) as shown in the illustration above. 14 Glue the CPVC street elbow to the Trap using appropriate cleaner and solvent cement. Connect the Tee trap and the main drain line exiting the casing as shown in Figure 17. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the internal Trap and the external Tee Trap must be primed before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. 440 01 1020 02 Figure 10 All Models Vent thru Right Side Yellow or black Plastic Cap INLET On Some Models ONLY 2²² PVC Coupling Vent Drain & Clamps Either: The PVC Drain Tee or a field supplied 2²² PVC Tee Single Pressure Switch Detain Dual Pressure Switch 3/ ² ID 16 Rubber Tube AIR FLOW 5/ ² ID Hose 8 & Clamps Tee Trap White PVC (loose parts bag) Elbows Tubes (2) & Clamps Black, 1/ ² ID (loose parts bag) 2 Barbed Coupling, 1/2² OD (loose parts bag) Drain Line Vent Tee 3/4² PVC or 1/2² CPVC (Field supplied) SIDE VIEW Rotate downward 5°° to 10°° NOTE: Built--in channel will be angled 5° to 10° also. Drain Connector Black PVC 3/ ² PVC X 1/ ² CPVC 4 2 (Loose parts bag) Casing Grommet Black Rubber 5/8² CPVC (Loose parts bag) 25--24--44 All Models Vent thru Right Side (See Figure 10) Disconnect the black Drain Tube between the drain vent and the Trap. Install casing grommet (black rubber 5/8² ID grommet -- in loose parts bag) Rotate the inducer 180° for a right side vent after loosening the 4 inducer attachment screws. Reinstall and retighten the inducer screws to 20² pounds torque. Install the 1/2² CPVC street elbow on discharge of Trap Using the 1/2² OD barbed coupling in the loose parts bag connect together with the 2 short 1/2² ID elbow tubes and connect the lower discharge port of the vent drain to the Trap. Secure all connections with clamps. Install the vent pipe grommet into the casing Cut an appropriate length of 2² PVC pipe long enough to exit the cabinet and connect the vent drain to either: · A standard field supplied 2² PVC tee (N9MP1 and 2 models), or · A 2² PVC coupling fastened onto the Drain Tee (*9MPD models) Install Tee Trap into bottom section of Tee. Remove plug from the side of the furnace casing where Drain Tube will exit. 440 01 1020 02 Install the black PVC tube connector (3/4² PVC x 1/2² CPVC from loose parts bag) as shown in the illustration above Cut the black Drain Tube (5/8² ID -- in loose parts bag) to length to fit between Trap and tube connector through grommet. Clamp both ends of the Drain Tube using clamps provided. Glue the CPVC street elbow to the Trap using appropriate cleaner and solvent cement. Connect the Tee trap and the main drain line exiting the casing as shown in Figure 17. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the internal Trap and the external Tee Trap must be primed before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. 15 Figure 11 Downflow Left Side Vent and Trap SIDE VIEW Yellow or black Plastic Cap EXHAUST Coupling & Clamps (Optional) Rotate downward 5°° to 10°° 2²² PVC Coupling NOTE: Built--in channel will be angled 5° to 10° also. Vent Drain & Clamps Either: The PVC Drain Tee or a field supplied 2²² PVC Tee Dual Pressure Switch 3/ ² ID 16 AIR FLOW Rubber Tube Tee Trap White PVC (loose parts bag) On Some Models ONLY INLET 1/ ² ID 2 Drain Hose Single Pressure Switch Detail Flexible Tubing Connector, 3/ ² OD (loose parts bag) 16 AIR FLOW Drain Elbow (1) WARNING Move Caps to top of trap Relief Tube, Extension Black, 3/ ² ID Cut to fit 16 (loose parts bag) Trap Connection “Clamp ears” Pointed OUT Drain Tube Black, 5/8² ID Corrugated Cut at straight section Leave room for clamp Preassemble & insert into furnace Cut Here 25--24--45 Downflow Left Side Vent and Trap (See Figure 11) Remove the inducer mounting screws, rotate the inducer 180° and retighten the inducer screws to 20² pounds torque. Disconnect the hoses from the Trap assembly, and remove Trap and Trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and secure with screws. Move the caps to the top of the Trap and mount the Trap externally to the left side of the unit using the 2 screws provided. Cut the 5/8² ID corrugated hose as shown above and fasten the 90° bend end to the Trap and fasten the straight end to the transition drain. Secure both connections with clamps. Reconnect the 1/2² ID drain hose from the vent drain to the Trap and secure with a clamp.. In some cases, additional length will be required for this hose. Use the Black plastic 1/2² OD barbed coupling and a suitable section of 1/2² ID hose to make the connection. Secure all connections with clamps Connect the 3/16² ID relief tube from the small port on the Trap to the top port of the transition as shown in the picture. In some cases, 16 additional hose length will be needed. Use the clear plastic 3/16² OD flexible tubing connector and a suitable length of extra 3/16² ID hose to make this connection. Install the vent pipe grommet into the casing Cut an appropriate length of 2² PVC pipe long , enough to exit the cabinet and connect the vent drain to either: · A standard field supplied 2² PVC tee (N9MP1 and 2 models), or · A 2² PVC coupling fastened onto the Drain Tee (*9MPD models) Install Tee Trap into bottom section of Tee. Connect the Tee trap and the main drain line exiting the casing as shown in Figure 17. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the external Trap and the external Tee Trap must be primed before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. 440 01 1020 02 Figure 12 Downflow Right Side Vent and Trap Yellow or black Plastic Cap Trap Connection Vent Drain & Clamps “Clamp ears” Pointed OUT Preassemble & insert into furnace SIDE VIEW 3/ ² ID 16 Rubber Tube Rotate downward 5°° to 10°° Splice Connector Barbed Dual Pressure Switch 1/ ² ID 2 Drain Hose & Clamps Coupling & Clamps (Optional) NOTE: Built--in channel will be angled 5° to 10° also. 2²² PVC Coupling INLET On Some Models ONLY Single Pressure Switch Detail AIR FLOW Either: The PVC Drain Tee or a field supplied 2²² PVC Tee AIR FLOW Drain Tube Black, 5/8² ID Corrugated Drain Connector Black PVC 3/4² PVC X 1/2² CPVC (Loose parts bag) WARNING Move Caps to top of trap Tee Trap White PVC (loose parts bag) Drain Tube, (& Clamps) Black, 5/8² ID Cut to fit (loose parts bag) 25--24--46 Downflow Right Side Vent and Trap (See Figure 12) Remove the Drain Tee if installed. Install the vent pipe grommet into the casing Disconnect the hoses from the Trap assembly, and remove Trap and Trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and secure with screws. Cut an appropriate length of 2² PVC pipe long , enough to exit the cabinet and connect the vent drain to either: Move the caps to the top of the Trap and mount the Trap externally to the right side of the unit using the 2 screws provided. Connect the corrugated Drain Tube from the transition box to the Trap as shown. If an extension is required, use the black PVC tube connector and the black 5/8² ID Drain Tube in the loose parts bag. Cut tube to length. Secure all connections with clamps. Connect the drain hose from the Vent Drain to the Trap. If an extension is required, use the black 1/2² OD barbed coupling, connect a black 1/2² ID elbow tube and a suitable section of a 1/2² ID drain tube to make connection from the vent drain to the trap. Secure all connections with clamps. 440 01 1020 02 · A standard field supplied 2² PVC tee (N9MP1 and 2 models), or · A 2² PVC coupling fastened onto the Drain Tee (*9MPD models) Install Tee Trap into bottom section of Tee. Connect the Tee trap and the main drain line exiting the casing as shown in Figure 17. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the external Trap and the external Tee Trap must be primed before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. 17 Figure 13 Horizontal Left Thru Top Vent Drain & Clamps Single Pressure Switch Detail Yellow or black Plastic Caps Trap Connection “Clamp ears” Pointed OUT AIR FLOW Preassemble & insert into furnace Alternate Orienation 3/ ² ID 16 Rubber Tube Dual Pressure Switch EXHAUST Relief Tube 3/ ² OD Flexible tubing 16 connector Relief Tube Extension AIR FLOW Field Supplied Tee Tee Trap White PVC (loose parts bag) Coupling & Clamps (Optional) 1/ ² ID Drain 2 Hose & Clamps Drain Tube Black, 5/8² ID Corrugated Cut at straight section Cap and Clamp Open End Leave room for clamp Cut Here 25--24--47 Horizontal Left--Thru Top (See Figure 13) Disconnect the hoses from the Trap assembly, and remove Trap and Trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and secure with screws. Mount the Trap externally to the bottom side of the unit using the 2 screws provided in the location shown. Cut the corrugated tube as shown in the illustration above. Connect the corrugated hose from the transition to the Trap. Secure connections with clamps. Remove the black 1/2² ID Drain Tube from the Drain Tee. Install a yellow cap and clamp over the open drain port of the Drain Tee. 1/ Connect the black 2² ID Drain Tube from the Vent Drain to the Trap. Secure connections with clamps. Connect the 3/16² ID relief tube to the middle port on the Trap. If an extension is required, use the 3/16² OD flexible tubing connector 18 and the black 3/16² ID relief tube in the loose parts bag. Cut tube to length. Secure all connections with clamps. Cut an appropriate length of 2² PVC pipe, long enough to exit the cabinet and connect the vent drain to either: · A standard field supplied 2² PVC tee (N9MP1 and 2 models), or · A 2² PVC coupling fastened onto the Drain Tee (*9MPD models) Install Tee Trap into bottom section of Tee. Connect the Tee trap and the main drain line exiting the casing as shown in Figure 17. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the external Trap and the external Tee Trap must be primed before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. 440 01 1020 02 Figure 14 Horizontal Left--Side Vent Single Pressure Switch Detail Alternate Orienation EXHAUST Yellow or black Plastic Cap Field Supplied Tee Level or Sloped towards Tee Vent Drain & Clamps Dual Pressure Switch 3/ ² ID Rubber Tube 16 Tee Trap White PVC (loose parts bag) On Some Models ONLY Drain Tube Black, 5/8² ID Corrugated Relief Tube Drain Tube Black, 5/8² ID Corrugated Cut at straight section Leave room for clamp 1/ ² ID Drain Elbow 2 Drain Hose & Splice Connector (Cut- to- fit) INLET AIR FLOW Splice Connector Relief Tube Extension Cut Here WARNING Move Caps to top of trap 25--24--48 Horizontal Left--Side Vent (See Figure 14) Remove the Drain Tee from the Vent Drain if installed (*9MPD models only) and the black 3/16² ID relief tube in the loose parts bag. Cut tube to length. Rotate the inducer 180° for a side vent after loosening the 4 inducer attachment screws. Reinstall and retighten the inducer screws to 20² pounds torque. Disconnect the hoses from the Trap assembly, and remove Trap and Trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and secure with screws. Cut an appropriate length of 2² PVC pipe, fittings and extension pipe long enough to exit the cabinet and connect the vent drain to either: · A standard field supplied 2² PVC tee (N9MP1 and 2 models), or · A 2² PVC coupling fastened onto the Drain Tee (*9MPD models) Install Tee Trap into bottom section of Tee. Mount the Trap externally to the bottom side of the unit using the 2 screws provided in the location shown. Important: The pipe to the Tee Trap must be level or sloping towards the Tee Trap Cut the corrugated tube as shown in the illustration above. Connect the corrugated hose from the transition to the Trap. Secure connections with clamps. Connect the Tee trap and the main drain line exiting the casing as shown in Figure 17. 1/ Connect the black 2² ID Drain Tube from the Vent Drain to the Trap. If an extension is required, use the black 1/2² OD flexible tubing connector and the black 1/2² ID Drain Tube in the loose parts bag. Cut tube to length. Secure connections with clamps. Connect the 3/16² ID relief tube to the middle port on the Trap. If an extension is required, use the 3/16²OD flexible tubing connector 440 01 1020 02 Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the external Trap and the external Tee Trap must be primed before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. 19 Figure 15 Horizontal Right thru Top Trap Connection “Clamp ears” Pointed OUT Single Pressure Switch Detail Alternate Orienation Yellow or black Plastic Cap AIR FLOW Coupling & Clamps (Optional) WARNING Add Cap and Clamp 3/ ² ID Rubber Tube 16 Vent Drain & Clamps EXHAUST Preassemble & insert into furnace Field Supplied Tee Relief Tube Splice Connector Tee Trap White PVC (loose parts bag) Relief Tube Extension INLET On Some Models ONLY Dual Pressure Switch Drain Tube Black, 5/8² ID Corrugated Cut at straight section Leave room for clamp 1/ ² ID Drain Hose & barbed 2 coupling (Cut- to- fit) Cut Here 25--24--49 Horizontal Right Thru Top (See Figure 15) Disconnect the hoses from the Trap assembly, and remove Trap and Trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and secure with screws. Mount the Trap externally to the bottom side of the unit using the 2 screws provided in the location shown. Cut the corrugated tube as shown in the illustration above. Connect the corrugated hose from the transition to the Trap. Secure connections with clamps. Connect the black 1/2² ID Drain Tube from the Vent Drain to the Trap. If an extension is required, use the black 1/2² OD barbed coupling and the black 1/2² ID Drain Tube in the loose parts bag. Cut tube to length. Secure connections with clamps. Connect the 3/16² ID relief tube to the middle port on the Trap. If an extension is required, use the clear 3/16² OD flexible tubing con- 20 nector and the black 3/16² ID relief tube in the loose parts bag. Cut tube to length. Cut an appropriate length of 2² PVC pipe, fittings and extension pipe long enough to exit the cabinet and connect the vent drain to a standard field supplied 2² PVC tee Install Tee Trap into bottom section of Tee. Connect the Tee trap and the main drain line exiting the casing as shown in Figure 17. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the external Trap and the external Tee Trap must be primed before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. 440 01 1020 02 Figure 16 Horizontal Right--Side Vent Single Pressure Switch Detail Yellow or black Plastic Cap Coupling & Clamps (Optional) EXHAUST AIR FLOW Vent Drain & Clamps Field Supplied Tee Level or Sloped towards Tee Tee Trap White PVC (loose parts bag) 1/ ² ID Drain 2 3/ ² ID Rubber Tube 16 Elbow Relief Tube On Some Models ONLY Splice Connector INLET Relief Tube Extension Alternate Orienation Barbed coupling Dual Pressure Switch Drain Tube Black, 5/8² ID Corrugated Cut at straight section Leave room for clamp Drain Hose (Cut- to- fit) Cut Here 25--24--50 Horizontal Right Side Vent (See Figure 16) Disconnect Drain Tee if installed (*9MPD models only) Disconnect the hoses from the Trap assembly, and remove Trap and Trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and secure with screws. Mount the Trap externally to the bottom side of the unit using the 2 screws provided in the location shown. Cut the corrugated tube as shown in the illustration above. Connect the corrugated hose from the transition to the Trap. Secure connections with clamps. Connect the black 1/2² ID Drain Tube from the Vent Drain to the Trap. If an extension is required, use the 1/2² OD barbed coupling and the black 1/2² ID Drain Tube in the loose parts bag. Cut tube to length. Secure connections with clamps. Connect the 3/16² ID relief tube to the middle port on the Trap. If an extension is required, use the clear 3/16²OD splice connector and the black 3/16² ID relief tube in the loose parts bag. Cut tube to length. 440 01 1020 02 Cut an appropriate length of 2² PVC pipe, fittings and extension pipe long enough to exit the cabinet and connect the vent drain to either: · A standard field supplied 2² PVC tee (N9MP1 and 2 models), or · A 2² PVC coupling fastened onto the Drain Tee (*9MPD models) Install Tee Trap into bottom section of Tee. Important: The pipe to the Tee Trap must be level or sloping towards the Tee Trap Connect the Tee trap and the main drain line exiting the casing as shown in Figure 17. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the external Trap and the external Tee Trap must be primed before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. 21 Connecting Tee Trap to Condensate Trap and Main Drain Line Inlet Exhaust Figure 17 Open Tee Tee Trap Condensate Trap Evaporator Coil Drain Line (Optional) Main Drain Line 25--24--41N The Tee Trap must be connected to the main condensate drain line as conceptually shown above. Different installations may require slightly different orientations. The following steps apply to all installations. 9. The Tee Trap should be installed as close to the side or top of the furnace as practical. Minimize the distance between the inducer and the Tee Trap as much as possible. 10. An open tee is to be used at the Tee Trap discharge. The top end of the tee should be open to the atmosphere to eliminate potential air lock problems. 11. The drain line from the Tee Trap is to be connected to the furnace condensate trap drain line as shown above. 12. Condensate drain lines from a cooling coil may be connected downstream of the connection point of the Tee Trap and Furnace Condensate Trap. Important: Prime both traps with water before operation. Failure to prime the traps may result in discharge of flue gases from the condensate drain line and open tee for a period of time, and may result in temporary lockout of the furnace upon start up. Main drain line construction is left to the discretion of the installer. It may be made of either ridged pipe or flexible tube. Tube ID should NOT be less than 1/2². 22 Connecting Vent and Combustion Air Piping ! CARBON MONOXIDE POISONING HAZARD Failure to properly seal vent piping can result in death, personal injury and/or property damage. Cement or mechanically seal all joints, fittings, etc. to prevent leakage of flue gases. Refer to Figure 8 through Figure 16 that corresponds to the installation position of the furnace for the application. Preassemble the vent and combustion air piping from the furnace to the vent termination. Do not cement the pipe joints until the pipe preassembly process is complete. Combustion Air Pipe Connection (Dual Certified or Direct Vent) Install the air intake coupling and gasket to the furnace with the four(4) screws. Note: The air intake coupling and gasket can be installed to the top panel to the alternate air intake locations on either the left or right side panels of the furnace. For downflow installation, the air intake coupling and gasket must be installed to the alternate air intake location on either the left or right side panels. Remove the 3² hole plug from the side panel and relocate to the air intake hole in the top panel. Use four screws to seal the four(4) mounting holes in the top panel next to the hole plug. Drill four(4) 7/64² diameter holes in the casing using the air intake coupling as the template. 440 01 1020 02 The air intake coupling is sized for 2² PVC pipe. Install the combustion air pipe to the air intake coupling using RTV sealant to provide for future serviceability. Vent Pipe Connection Install the vent pipe grommet to the furnace panel. Locate the grommet in the furnace panel at a location directly away from the vent fitting on the combustion blower. The grommet snaps into the 3² hole plug from the furnace panel. NOTE: Depending on the installation position, the vent pipe grommet will be installed to the top panel or to the alternate location on the side panels. If needed, remove the 3² hole plug from the furnace panel and relocate to the open hole in the furnace panel. (See Figure 8 or Figure 17) Install the vent pipe to the rubber coupling, the vent fitting or the PVC vent extension pipe. Securely attach using the clamp or PVC cement as required. Note: The vent fitting MUST be installed with the air flow marking arrow pointed toward the vent pipe. (See Figure 18) Some installations require the vent fitting to be installed with a 5°° to 10°° downward slope. (See Figure 8 thru Figure 17) Proper Sealing Procedure for Combustion Blower Figure 18 Vent Pipe (Top Panel Exit) Rubber Coupling & Clamps NOTE: The 90° elbow is approved for use inside the furnace ONLY. Vent Pipe 90°° Elbow Vent Fitting & Clamps Combustion Blower Vent Extension Pipe (Side Panel Exit) SIDE VIEW Rotate downward 5°° to 10°° Tee NOTE: Built--in channel will be angled 5° to 10° also. NOTE: All PVC, CPVC, ABS, and Cellular Core pipe fittings, solvent cement, primers and procedures MUST conform to American National Standard Institute and American Society for Testing and Materials (ANSI/ASTM) standards. · Pipe and Fittings -- ASTM D1785, D2241, D2466, D2661, D2665, F--891, F--628 · · PVC Primer and Solvent Cement -- ASTM D2564 Procedure for Cementing Joints -- Ref ASTM D2855 NOTE: In order to create a seal that allows future removal of pipe, RTV sealant MUST be used on the inlet pipe where it joins to the furnace. PVC, CPVC, ABS, and Cellular Core pipe and cement may be used on all other joints. Do NOT use solvent cement that has become curdled, lumpy or thickened and do NOT thin. Observe precautions printed on containers. For applications below 32° F., use only low temperature type solvent cement. 1. Cut pipe end square, remove ragged edges and burrs. Chamfer end of pipe, then clean fitting, socket and pipe joint of all dirt, grease, or moisture. NOTE: Stir the solvent cement frequently while using. Use a natural bristle brush or the dauber supplied with the cement. The proper brush size is one inch. 2. After checking pipe and socket for proper fit, wipe socket and pipe with cleaner-primer. Apply a liberal coat of primer to inside surface of socket and outside of pipe. Do NOT allow primer to dry before applying cement. 3. Apply a thin coat of cement evenly in the socket. Quickly apply a heavy coat of cement to the pipe end and insert pipe into fittings with a slight twisting movement until it bottoms out. NOTE: Cement MUST be fluid while inserting pipe. If NOT, recoat pipe. 4. Hold the pipe in the fitting for 30 seconds to prevent the tapered socket from pushing the pipe out of the fitting. 5. Wipe all excess cement from the joint with a rag. Allow 15 minutes before handling. Cure time varies according to fit, temperature and humidity. Connecting Vent Pipes and Termination 25--24--14a NOTE: Combustion air intake and vent MUST terminate in the same atmospheric pressure zone. If installation is in a cold climate (sustained temperatures below 0°F), increase the minimum distance between vent pipe and air intake from 8² to 18². Joining Pipe and Fittings ! FIRE HAZARD Failure to do so may cause personal injury and/or property damage. Observe all cautions and warnings printed on material containers Provide adequate ventilation and do NOT assemble near heat source or open flame. Do NOT smoke while using solvent cements and avoid contact with skin or eyes. This furnace is approved for venting with Schedule 40 PVC, CPVC, ABS, Cellular Core pipe fittings and SDR--26 PVC. 440 01 1020 02 CAUTION ! CAUTION ! Maintain a minimum of 36² between combustion air inlet and clothes dryer vent. Terminate the combustion air intake as far as possible from any air conditioner, heat pump, swimming pool, swimming pool pumping, chlorinator or filtration unit. ! CARBON MONOXIDE POISONING HAZARD Failure to properly vent this furnace can result in death, personal injury and/or property damage. 1. Install all couplings, nipples and elbows using proper procedures for Joining Pipe and Fittings and maintain spacing between vent and combustion air piping as indicated in Figure 19 through Figure 27 . 23 Figure 19 Sidewall Termination 12² or More Above Snow Level or Grade Level 8” * MIN. 20’ MAX Vertical Termination 1. *18²² Minimum for cold climates (substained below 0°° F) 2. Figure 21 shows the proper installation and clearances for vertical vent termination. The vertical roof termination should be sealed with a plumbing roof boot or equivalent flashing. The inlet of the intake pipe and end of the exhaust vent must be terminated no less than 12² above the roof or snow accumulation level, and 12² away from a vertical wall or other protrusion. If the vent system is installed in an existing chimney make sure clearances shown in Figure 21 are maintained. Horizontal section before the termination elbow can be extended on the inlet air to provide necessary clearance. Rooftop Termination Figure 21 B Horizontal Termination 1. 2. 3. 4. Cut two holes. 21/2² for 2² pipe, 3² for 21/2² pipe, or 31/2² for 3² pipe. Do NOT make the holes oversized, or it will be necessary to add a sheet metal or plywood plate on the outside with the correct size hole in it. A Check hole sizes by making sure it is smaller than the couplings or elbows that will be installed on the outside. The couplings or elbows MUST prevent the pipe from being pushed back through the wall. Extend vent pipe and combustion air pipe through the wall 4² to 1² and seal area between pipe and wall. 3/ Install the couplings, nipple and termination elbows as shown and maintain spacing between vent and combustion air piping as indicated in Figure 19 and Figure 20. A metal shield is recommended 18² x 18² min. or 18² min. diameter around the vent termination at the exterior wall to protect the house exterior materials from flue product or condensation (freezing) damage. Using Exterior Risers 1. Install elbows and pipe to form riser as shown in Figure 20. 2. Secure vent pipe to wall with galvanized strap or other rust resistant material to restrain pipe from moving. 3. Insulate pipe with Armaflex or equivalent moisture resistant closed cell foam insulation or Fiberglass insulation if boxed in and sealed against moisture. Figure 20 Sidewall Termination with Exterior Risers to Get Above Snow Level or Grade Level 8” * MIN. 20’ MAX *18²² Minimum for cold climates (substained below 0°° F) A A = 12² Above roof or snow accumulation level B = 8² Min., 20¢ Maximum, except in areas with extreme cold temperatures (sustained below 0°F), the 18² Min. 25--00--06 Vent Termination Shielding Under certain wind conditions some building materials may be affected by flue products expelled in close proximity to unprotected surfaces. Sealing or shielding of the exposed surfaces with a corrosion resistant material (such as aluminum sheeting) may be required to prevent staining or deterioration. The protective material should be attached and sealed (if necessary) to the building before attaching the vent terminal. Multi Vent Termination Clearances When two (2) or more furnaces are vented near each other, each furnace must be individually vented. Two (2) vent terminations may be installed as shown in Figure 22, Figure 23, Figure 24, Figure 25, Figure 26 and Figure 27, but the next vent termination must be at least 36² away from first 2 terminations. It is important that vent terminations be made as shown to avoid recirculation of flue gases. Figure 22 Concentric Vent and Combustion-Air Roof Termination “A” Exhaust 12²² Min. Grade or Snow Level Combustion Air Dimension “A” is touching or 2² maximum separation. 24 440 01 1020 02 Concentric Vent and Combustion-Air Sidewall Termination Figure 23 Rooftop Inlet Vent and Exhaust-Air Termination Figure 26 18²² Min. for Cold Climates (Sustained Below 0°° F) Inlet 8²² Min. 20¢¢ Max. 1²² Maximum (TYP.) Combustion Air Vent 12²² Min. Grade or Snow Level “A” Exhaust Vent Exhaust 25--22--02d 25--22--43 Dimension “A” is touching or 2² maximum separation. Sidewall Inlet Vent and Exhaust-Air Termination Figure 24 “A” 8²² Min. Exhaust Recommended Alternate Installation for Sustained Cold Weather (--0°° F & below) Figure 27 “A” Inlet 8²² Min. 20¢¢ Max. EXHAUST 18²² Min. for Cold Climates (Sustained Below 0°° F) 12²² Min. Grade or Snow Level 12²² MIN. 90°° OVERHANG INLET Dimension “A” is touching or 2² maximum separation. Figure 25 12²² MIN. Ground Level OR Snow Level Sidewall Inlet Vent and Exhaust--Air Termination with Exterior Risers 18²² Min. for Cold Climates (Sustained Below 0°° F) 8²² Min. 8²² Min. 20¢¢ Max. Exhaust Inlet SIDE VIEW FRONT VIEW 12²² Min. Grade or Snow Level 12²² 12²² “A” “A” Same Joist Space 25- 23- 73 Dimension “A” is touching or 2² maximum separation. 440 01 1020 02 25 5. Gas Supply and Piping ! Table 6 CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD. Gas Type T Failure to follow these instructions can result in death, personal injury and/or property damage. Models designated for Natural Gas are to be used with Natural Gas ONLY, unless properly converted to use with LP gas. NOTE: The rating plate is stamped with the model number, gas type and gas input rating. In addition, models manufactured for sale in Canada have orifice size information stamped on the rating plate. Gas Pressures Below 2000¢¢ Recommended Max. Min. Manifold Pressure P Natural 7² 14² 4.5² 3.5² LP 11² 14² 11² 10² · · · · Supply Pressure Important Note: With Propane gas, the rated input is obtained when the BTU content is 2,500 BTU per cubic foot and manifold pressure set at 10²² W.C. If Propane gas has a different BTU content, orifices MUST be changed by licensed Propane installer. Measured input can NOT exceed rated input. Any major change in gas flow requires changing burner orifice size. Alternate BTUH Input Ratings (USA Only) Gas Supply Pressure The input rating of these furnaces can be changed from the standard input rating to the alternate input rating shown in Table 5, by changing the main burner orifices. NOTE: The input rating ot 80,000 BTUH models cannot be changed from the standard input. Changing of burner orifices MUST be done by a qualified service technician. See section on changing orifices or following page. Gas supply pressure should be within minimum and maximum values listed on rating plate. Pressures are usually set by gas suppliers. Table 5 NOTE: Make adjustment to manifold pressure with burners operating. Alternate Input Ratings, USA ONLY. BTUH Standard Rating BTUH Alternate Rating Natural Gas Orifice LP Gas Orifice 50,000 40,000 #44 #55 75,000 60,000 #44 #55 100,000 80,000 #44 #55 125,000 100,000 #44 #55 Supply Pressure ! FIRE HAZARD Failure to properly set input pressure can result in death, personal injury and/or property damage. Do NOT set input rating above that shown on rating plate. 1. Supply pressure can be checked using the 1/8² NPT port on the supply side of the gas valve. 2. Gas input to burners MUST NOT exceed the rated input shown on rating plate. 3. Do NOT allow minimum gas supply pressure to vary downward. Doing so will decrease input to furnace. Refer to Table 6 for normal gas supply and manifold pressures. 26 Manifold Gas Pressure Adjustment ! ELECTRICAL SHOCK HAZARD. Failure to do so can result in death, personal injury and/or property damage. Turn OFF power to furnace before changing speed taps. 1. 2. Remove the burner compartment door. With gas OFF, connect manometer to tapped opening on gas valve. Use manometer with a 0 to 15² water column range. 3. Turn gas ON and remove adjustment screw cover on gas valve. Turn counterclockwise to decrease pressure and clockwise to increase. 4. For altitudes up to 2000¢, set pressure to value shown in Table 6, ± 0.3² water column. 5. Connect manometer to the tapped opening on the outlet side of gas valve. Use manometer with a 0--15² min. water column range. 6. Turn gas ON, fire the furnace and remove adjustment screw cover on gas valve. 7. Turn counterclockwise to decrease pressure and clockwise to increase. 8. Set pressure to value shown in Table 6. Refer to Important Notes in Table 6. Pressure is also listed on furnace rating plate. 9. When pressure is set, replace adjustment screw cover on gas valve. 10. Replace the burner compartment door. 440 01 1020 02 MANIFOLD PRESSURE AND ORIFICE SIZE FOR HIGH ALTITUDE APPLICATIONS Table 7 NATURAL GAS Elevation Above Sea Level Heat Value Btu/Cu.Ft. 0--1999 (²² ×wc) 2000--2999 (²² ×wc) 3000--3999 (²² ×wc) 4000--4999 (²² ×wc) 5000--5999 (²² ×wc) 6000--6999 (²² ×wc) 7000--7999 (²² ×wc) 800 3.5 3.5 3.5 3.5 3.5 3.5 3.5 850 3.5 3.5 3.5 3.5 3.5 3.5 3.5 900 3.5 3.5 3.5 3.5 3.5 3.5 3.4 950 3.5 3.5 3.5 3.5 3.3 3.2 3.1 1000 3.5 3.4 3.3 3.2 3.0 2.9 2.8 1050 3.2 3.1 3.0 2.9 2.7 2.6 2.5 1100 2.9 2.8 2.7 2.6 2.5 2.4 2.3 * * * * * * * Orifice Size * #42 Orifice size for 50,000, 75,000 100,00 & 125,000 BTUH models * #44 Orifice size for 80,000 BTUH model General Derating Rules 1. 2. Changing Orifices for High Altitude For operation with natural gas at altitudes above 2,000¢, orifice change and/or manifold pressure adjustment may be required to suit gas supplied. Check with gas supplier. If orifice sizing is needed, it should be based on reducing the input rating by 2% (natural) or 4% (LP) for each 1,000¢ above sea level. See Table 7 and Figure 28 for required pressure change and/or orifice change for high altitudes. For operation with LP gas at altitudes above 2,000¢, gas orifices MUST be changed and manifold pressure MUST be maintained as per Table 6. For the 50,000, 75,000, 100,000 and 125,000 BTUH Orifice sizes are #54 for 0--2000¢ above sea level, #55 for 2000¢ --7000¢ above sea level, and #56 for 7000¢ --8000¢ above sea level. For the 80,000 BTUH models, the orifice size is #55 for 0 -- 4,000¢ above seal level and #56 for 5,000¢ -- 8,000¢ above sea level. Orifices can be ordered through your distributor. (See Figure 28) Figure 28 Changing Orifices Measure from face of orifice to the back side of the manifold. 11/8² to 13/16² ! ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Failure to properly install orifices can result in death, personal injury and/or property damage. Turn OFF electric power (at disconnect) and gas supply (at manual valve in gas line) when installing orifices. Installation of orifices requires a qualified service technician. NOTE: Main burner orifices can be changed for high altitudes. 1. Disconnect gas line from gas valve. 2. Remove manifold from furnace. 3. Remove the orifices from the manifold and replace them with properly sized orifices. 4. Tighten orifices so it is seated and gas tight. (See Figure 28) 5. Reinstall manifold. Ensure burners do NOT bind on new orifices. Natural Gas Input Rating Check NOTE: The gas meter can be used to measure input to furnace. Rating is based on a natural gas BTU content of 1,000 BTU’s per cubic meter. Check with gas supplier for actual BTU content. 1. Make sure burner compartment door is in place before performing the following steps. 2. Turn OFF gas supply to all appliances and start furnace. Example NOTE: The derating of these units at 2% (Natural) and 4% (L.P.) has been tested and approved by AGA. High Altitude Air Pressure Switch Altitudes over 4,000¢ require a different air pressure switch than the one installed at the factory. Check parts list for pressure switch and consult your distributor for part number and availability. In Canada, provincial codes may govern installation of switch. Check with governing authorities. 440 01 1020 02 Natural Gas BTU Content 1,000 No. of Seconds Per Hour Time Per Cubic Foot in Seconds BTU Per Hour 3,600 48 75,000 1,000 x 3,600 ¸ 48 = 75,000 BTUH 3. Time how many seconds it takes the smallest dial on the gas meter to make one complete revolution. Refer to Example. 4. Relight all appliances and ensure all pilots are operating. NOTE: If meter uses a 2 cubic foot dial, divide results (seconds) by two. 27 Figure 29 Typical Gas Piping for Upflow Drip Leg and Union, Union* should be outside the cabinet. Manual shut- off valve MUST be upstream of dripleg, union, and furnace. Manual shut- off valve Gas Pipe Grommet (Single Pipe) Use elbows and 3²² pipe nipple to connect valve to piping when using right side gas pipe entry. LP Low pressure switch. Optional on some models. 3²² pipe nipple Models may have 1 or 2 pressure switches * Union may be installed inside the cabinet when necessary because of clearances. Figure 30 25--23--37b Typical Gas Piping for Downflow Use elbows and 3²² pipe nipple to connect valve to piping when using left side gas pipe entry. LP Low pressure switch. Optional LP conversion. Manual shut- off valve Drip Leg and Union, Union* should be outside the cabinet. Manual shut--off valve MUST be upstream of dripleg, union, and furnace. Gas Pipe Grommet (Single Pipe) *Union may be installed inside the cabinet when necessary because of clearances. Gas Piping Requirements NOTE: The gas supply line must be installed by a qualified service technician in accordance with all building codes, (In the state of Massachusetts, gas supply connections MUST be performed by a licensed plumber or gas fitter). 1. Properly size gas pipe to handle combined appliance load or run gas pipe directly from gas meter or LP gas regulator. Refer to NFGC and ANSI Z223.1 for proper gas pipe size. 2. Install correct pipe size for run length and furnace rating. 28 3. Models may have 1 or 2 pressure switches 25--23--39 Measure pipe length from gas meter or LP second stage regulator. NOTE: Refer to Figure 29 or Figure 30 for the general layout at the furnace. The rules listed apply to natural and LP gas pipe installations. NOTE: On the Dual Certified or Direct Vent models, install the gas pipe grommet to the furnace side panel with the gas pipe entry. If needed, remove the 2² hole plug and relocate to the open hole in the furnace side panel. 440 01 1020 02 ! If a flexible connector is required or allowed by authority having jurisdiction, black iron pipe shall be installed at gas valve and extended a minimum of 2²² outside furnace casing. 4. Use black iron or steel pipe and fittings or other pipe approved by local code. NOTE: The use of copper tubing for gas piping is NOT approved by the state of Massachusetts. 5. Use ground joint unions and install a drip leg no less than 3² long to trap dirt and moisture before it can enter gas valve. 6. Use two pipe wrenches when making connections to prevent gas valve from turning. 7. Install a manual shut--off valve external to furnace casing and tighten all joints securely. Additional LP Connection Requirements 1. Have a licensed LP gas dealer make all connections at storage tank and check all connections from tank to furnace. 2. If copper tubing is used, it MUST comply with limitation set in National Fuel Gas Code or CGA codes. 3. Two--stage regulation of LP gas is recommended. Final Check 1. The furnace and the gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2² PSIG. Close the manual shut--off valve before testing at such pressures. 2. When installation is complete, test all pipe connections for leaks with the gas pressure less than 1/2² PSIG to the gas valve. 3. Apply a commercial soap solution to all joints to test for leaks. Correct any leaks indicated by bubbles. 4. Correct even the smallest leak at once. 5. Check for leaks at gas valve and orifice connections to the burner manifold along with the pilot tube connections to the valve and pilot assembly while the furnace is operating. 6. Electrical Wiring ! Electrical shock hazard. Failure to do so can result in death, personal injury and/or property damage. Turn OFF electrical power at fuse box or service panel before making any electrical connections and ensure a proper ground connection is made before connecting line voltage. Power Supply Wiring The furnace MUST be electrically wired and grounded in accordance with local codes, or in the absence of local codes with the latest edition of The National Electric Code, ANSI NFPA 70 and/or The Canadian Electric Code CSA C22.1. The power supply to the furnace connections must be between 104 VAC and 127 VAC during furnace operation for acceptable performance. Field wiring connections must be made inside the furnace connection box. A suitable strain relief should be used at the point the wires exit the furnace casing. Copper conductors must be used. Line voltage wires should be sized for the input amps stated on the rating plate. Furnace should be connected to its own separate circuit. Thermostat Thermostat location has an important effect on the operation of the unit. Follow instructions included with thermostat for correct mounting and wiring. Optional Equipment All wiring from furnace to optional equipment MUST conform to local codes or, in the absence of local codes with the latest edition of The National Electric Code, ANSI NFPA 70 and/or The Canadian Electric Code CSA C22.1. Install wiring in accordance with manufacturer’s instructions. The wiring MUST have a minimum temperature rating of 105° C. Humidifier/Electronic Air Cleaner The furnace is wired for humidifier and/or electronic air cleaner connection. CAUTION Do NOT exceed 115V/0.8 amp. maximum current load for both the EAC terminal and the HUM terminal combined. NOTE: The humidifier will be powered when the furnace is fired and the circulating air blower comes on. The electronic air cleaner will be powered anytime the air circulating blower is energized. However, the electronic air cleaner is NOT energized during continuous fan operation controlled by the electronic fan control. Fan Control The fan control is preset at the factory with a fixed blower ON delay of 30 seconds in the heating mode. The blower OFF timing is preset at 140 seconds. If desired, the fan OFF delay can be reset to obtain the longest delay times while still maintaining comfort levels. See “Furnace Wiring Diagram” . Fan Delay DIP Switch Settings COOL ON DELAY: 5 SEC. COOL OFF DELAY: 90 SEC. HEAT ON DELAY: 30 SEC. Low voltage connections to furnace must be made on terminal board to fan control. Set thermostat heat anticipator in accordance with the Technical Support Manual. 440 01 1020 02 25--23--47 29 Figure 31 Control Center Fuse Electrical Connections The 24V circuit contains a 5--amp, automotive--type fuse located on fan timer board. (See Figure 32) Any electrical shorts of 24V wiring during installation, service, or maintenance may cause fuse to blow. If fuse replacement is required, use only a fuse of identical size (5 amp.) NOTE: Junction Box can be mounted to either the left or right side. HOT NEUT. 115V. 60 Hz W BK Figure 32 G Fan Timer Connections Connection Box Ground Low Voltage Terminal Board R G W Y G W R G Models may have 1 or 2 pressure switches NOTE: 115 VAC/60Hz/single--phase Operating voltage range*: 127 max, 104 min. DIP Switch FUSE 25--23--41 25--23--42 * Permissible limits of voltage at which unit will operate satisfactorily 7. Ductwork and Filter 4. ! CARBON MONOXIDE POISONING HAZARD. Failure to properly seal duct can result in death and/or personal injury. Do NOT draw return air from inside a closet or utility room where furnace is located. Return air duct MUST be sealed to furnace casing. Installation NOTE: Design and install air distribution system to comply with Air Conditioning Contractors of America manuals and/or NFPA pamphlets 90A and 90B or other approved methods that conform to local codes and good trade practices. 1. When furnace supply ducts carry air outside furnace area, seal return air duct to furnace casing and terminate duct outside furnace space . 2. Install air conditioning cooling coil (evaporator) on outlet side of furnace. 3. For furnaces installed without a cooling coil it is recommended that the outlet duct be provided with a removable access panel. This panel should be accessible when the furnace is installed so the exterior of the heat exchanger can be viewed for inspections. The access panel MUST be sealed to prevent leaks. 30 If separate evaporator and blower units are used, install good sealing dampers for air flow control. Chilled air going through the furnace could cause condensation and shorten the furnace life. NOTE: Dampers (field supplied) can be either automatic or manual. Manually operated dampers MUST be equipped with a means to prevent furnace or air conditioning operation unless damper is in the full heat or cool position. ! CARBON MONOXIDE POISONING HAZARD This could result in death, personal injury and/or property damage. Cool air passing over heat exchanger can cause condensate to form resulting in heat exchanger failure. Connections NOTE: On upflow installations, return air can enter through either side, both sides, or the bottom. On horizontal or downflow installations the return air must enter through the knockout opening in the lower panel of the furnace. Return air can not enter through rear of the furnace. When the furnace is located in an area near or adjacent to the living area, the system should be carefully designed with returns to minimize noise transmission through the return grille. Any blower moving a high volume of air will produce audible noise which could be objectionable to when the unit is located very close to living areas. It is advisable to route the return air ducts under the floor or through the attic. 440 01 1020 02 1. For side connections using a 16² x 25² filter, cut out the embossed area shown in Figure 33. This will provide a 141/2² x 221/2² approximate opening. Figure 33 Figure 34 Side Mounted Filter Rack Side Return Air Cutout A = 141/2² Height of Cutout for 16² x 25² Filter B = 221/2² Width of Cutout for 16² x 25² Filter B 25--20--90 Embossed Area on Side of Furnace Filter Installation using Optional Filter Rack A Furnace Bottom NOTE: Furnaces with 5 TONS cooling rating require two(2) side returns or one side return with bottom return. 2. Bottom returns can be made by removing the knockout panel in the furnace base. Do NOT remove knock-out except for a bottom return. 3. Installation of locking-type dampers are recommended in all branches, or in individual ducts to balance system’s air flow. 4. Non-combustible, flexible duct connectors are recommended for return and supply connections to furnace. 5. If air return grille is located close to the fan inlet, install at least one, 90° air turn between fan and inlet grille to reduce noise. When installing or removing a bottom mounted filter, slide the two side filter clips to the back of the furnace BEFORE installing or removing. This will allow the filter to clear the front raised edge of the furnace. Insert filter into side clips first and push filter back until it is fully engaged into back clip. When filter is in place, slide clips back into place midway on filter as shown in Figure 35. Figure 35 Bottom Mounted Filter Rack NOTE: To further reduce noise, install acoustical air turning vanes and/or line the inside of duct with acoustical material. Sizing Existing or new ductwork MUST be sized to handle the correct amount of airflow for either heating only or heating and air conditioning. Insulation 1. Insulate ductwork installed in attics or other areas exposed to outside temperatures with a minimum of 2² insulation and vapor barrier. 2. Insulate ductwork in indoor unconditioned areas with a minimum of 1² insulation with indoor type vapor barrier. Filters A Filter must be used: 25--24--18 Slide filter clips towards back before removing Refer to Figure 36 and for guidelines to install filters. Furnaces which require larger filter media and have limited clearances on one side of furnace, require a standoff filter rack, see Figure 36, available from your distributor. Figure 36 Standoff Filter Rack Using Optional Standoff Filter Rack Filters are not supplied with these furnaces, but can be purchased from dealer. Use either filter type: · Washable, high velocity filters are based on a maximum air flow rating of 600 FPM. · Disposable, low velocity filters are based on a maximum air flow of 300 FPM when used with filter grille. NOTE: Disposable, low velocity filters may be replaced with washable, high velocity filter providing they meet the minimum size areas. Washable, high velocity filters can be replaced ONLY with same type and size. 440 01 1020 02 25--21--45a 31 Combustible Floor Installation CAUTION If filters are only suitable for heating application, advise homeowner that filter size may need to be increased if air conditioning is added. FIRE HAZARD Addition Of Air Conditioning Failure to install unit on noncombustible subbase can result in death, personal injury and/or property damage. When a refrigeration coil is used in conjunction with this unit, it must be installed on the discharge side of the unit to avoid condensation on the heat exchanger. The coil installation instructions must be consulted for proper coil location and installation procedures. With a parallel flow arrangement, dampers must be installed to prevent chilled air from entering the furnace. If manually operated dampers are used, they must be equipped with a means to prevent operation of either unit unless the damper is in full heat or full cool position. A 3² clearance is required on the right side of the furnace in order to run the condensate drain line. Copper, iron or plastic tubing may be used for the condensate drain line. Downflow Furnace Installation Non- Combustible Floor Installation Fabricate a plenum to the dimensions given in Table 8, for the furnace outlet. Plenum should be flanged, approximately 3/4² for support. Note: The three(3) screws in the top panel of the furnace next to the duct flange MUST be removed to provide serviceability of the primary heat exchangers in the downflow installation 1. Position plenum through the floor and set the furnace over the opening in the floor. If necessary, grout around the base to seal air leaks between the base and the floor. Table 8 ! Place furnace on noncombustible subbase on downflow applications, unless installing on non--combustible flooring. Subbase for Combustible Floor NOTE: The three(3) screws in the top panel of the furnace next to the duct flange MUST be removed to provide serviceability of the primary heat exchangers in the downflow installation Note: When using the subbase for combustible floors, the discharge air duct flanges on the furnace MUST be broken down to provide proper fit up to the subbase. Use duct pliers to bend the duct flanges flat onto the furnace casing. DO NOT bend the duct flanges inward (toward the heat exchangers) as air flow restrictions may occur. The Subbase for Combustible Floors MUST be used when a downflow furnace is set on a combustible floor, even when the furnace is installed on a coil box. 1. Cut the opening in the floor according to Table 8. The hole in the floor must be cut to the dimensions listed in Table 8 since the base is equipped with locating tabs that center the base over the opening. The opening in the base is 11/4² shorter and 11/8² narrower than the recommended size of the opening in the floor. This is done to maintain clearance between the floor and the plenum. 2. Fabricate the plenum to the dimensions given in Table 8. Note that the dimensions given are outside dimensions. Subbases for Combustible Floors Dimensions Subbase for Combustible Floors Part Number Subbase for Combustible Floor Dimensions Opening In Floor Opening In Base For Plenum Typical Plenum Dimensions H* J* K** L M N P R S T 1511/16 283/4 149/16 16 161/4 145/8 15 131/2 15 131/2 195/ 283/ 183/ 16 16 161/ 181/ 4 15 171/ 8 15 171/8 16 161/4 217/8 15 193/4 15 193/4 161/ 161/ 235/ 8 15 221/ 2 15 221/2 15 131/2 15 131/2 15 171/ 8 15 171/8 8 15 193/ 4 15 193/4 235/8 15 221/2 15 221/2 Furnace Subbase NAHH001SB NAHH002SB NAHH003SB NAHH010SB 16 4 225/16 283/4 2113/16 243/ 283/ 239/ 4 4 16 4 4 4 Subbase for Coil Cabinets NAHH004SB NAHH005SB NAHH006SB NAHH009SB * ** 3. 32 1511/16 209/16 149/16 161/4 161/4 145/8 195/ 209/ 183/ 161/ 4 161/ 4 181/ 4 161/ 4 217/ 16 23 2411/16 209/ 16 16 209/16 16 2113/16 239/16 161/ 16 161/4 4 Outside Dimension Base Spacer Side To Side Set the base over the opening in the floor, centering it over the opening. Fasten the base to the floor with screws or nails. See Figure 37, Figure 38 and Figure 39. 4. Drop the plenum through the opening in the base. The flange of the plenum should rest on top of the subbase. 440 01 1020 02 5. Position furnace or coil cabinet and furnace on subbase so it aligns between the locating tabs. Figure 37 Figure 39 Furnace Subbase Furnace Installation of Combustible Floor Base S T Plenum H J K 2” 2” Wood Floor R P L 1” Combustible Floor Base M N A Setting the Subbase Hole in Floor Plenum Wood Screw 25--20--46a This subbase for combustible floors has been designed so that the height of the subbase raises the downflow coil off the floor to allow easy installation of the condensate drain. See Figure 40. Figure 40 Condensate Line Raised by Base 25--20--46 A = 4 1/4” Minimum clearance from back of hole to wall or other obstruction. Figure 38 Coil Cabinet Subbase S T Plenum 25--20--52 H J K 2” P L 1” M N A 2” R Hole in Floor 25--20--46b A = 4 1/4” Minimum clearance from back of hole to wall or other obstruction. 8. Checks and Adjustments Startup Manifold Gas Pressure Adjustment NOTE: Refer to the start--up procedures in the “User’s Information Manual” or to the “Operating Instructions Label” on the furnace. NOTE: Make adjustment to manifold pressure with burners operating. ! CAUTION If any sparks, odors or unusual noises occur, immediately shut OFF power to furnace. Check for wiring errors or obstruction to blower. Failure to correct hazard could result in death, personal injury, and/or property damage. Gas Supply Pressure Gas supply pressure should be within minimum and maximum values listed on rating plate. Pressures are usually set by gas suppliers. 440 01 1020 02 ! Fire or explosion hazard. Failure to turn OFF gas at shut off before connecting manometer can result in death and/or personal injury. Turn OFF gas at shut off before connecting manometer. 1. 2. Remove the burner compartment door. With gas OFF, connect manometer to tapped opening on gas valve. Use manometer with a 0 to 15² water column range. 33 3. Turn gas ON and remove adjustment screw cover on gas valve. Turn counterclockwise to decrease pressure and clockwise to increase. 1. 4. For altitudes up to 2000¢, set pressure to value shown in Table 6, ± 0.3² (8mm) water column. For altitudes of 2000¢ to 8000¢, see Section 5 for correct pressure setting. 2. Adjust Pilot Burner Changing Blower Speed ! Pilot Burner ELECTRICAL SHOCK HAZARD Proper Flame Adjustment Flame Sensor 3/ ² to 1/ ² 8 2 Failure to do so can result in death and/or personal injury. Turn OFF power to furnace before changing speed taps. Hot Surface Igniter 10--11--65 Main Burner Flame Check Allow the furnace to run approximately 10 minutes then inspect the main burner and pilot flames. See Figure 42. Check for the following (Figure 42): · Stable and blue flames. Dust may cause orange tips or wisps of yellow, but flames MUST NOT have solid, yellow tips. · Flames extending directly from burner into heat exchanger. · Flames do NOT touch sides of heat exchanger. If any problems with main burner flames are noted, it may be necessary to adjust gas pressures, or check for drafts. Figure 42 3. 4. The furnace has a pilot flame to light the main burner. The flame should surround 3/8² to 1/2² of the flame sensor. See Figure 41. To adjust, remove cap from pilot adjusting screw on gas valve. Turn screw counterclockwise to increase or clockwise to decrease flame as required. Replace adjusting screw cap. Figure 41 Main Burner NOTE: The speed taps that the manufacturer sets from the factory for this product are based on a nominal 400 CFM per ton cooling and the basic mid range on the temperature rise for heating. Since the manufacturer cannot establish the static pressure that will be applied to the unit, it is the responsibility of the installer dealer/contractor to select the proper speed taps for the application when the unit is installed. CAUTION ! Failure to properly set the air temperature rise could result in reduced furnace life. Use ONLY the following blower motor speed taps for setting air temperature rise. Blower Motor Speed Taps Hi (BLK) Med--Hi (O) Med Lo (BL Lo (RED) Table 9 10--10--78 Temperature Rise Check The blower speed MUST be set to give the correct air temperature rise through the furnace as marked on the rating plate. Temperature rise is the difference between supply and return air temperatures. To check temperature rise,use the following procedure: Model Sizes All All except 050F/J14 All except 075B/F12 and 100F/J14 050B/F12, 100J20, and 125J/L20 If it is necessary to change speeds, refer to steps below. 1. Refer to Furnace Wiring Diagram for location of the heating and cooling speed taps located on the electronic fan control as well as location of unused blower motor speed leads. Use the chart (Table 9) to determine the blower motor speed settings. Burner Face 34 Place thermometers in supply and return air registers as close to furnace as possible, avoiding direct radiant heat from heat exchangers. Operate furnace continuously for 15 minutes with all registers and duct dampers open. Take reading and compare with range specified on rating plate. If the correct amount of temperature rise is NOT obtained, it may be necessary to change blower speed. A higher blower speed will lower the temperature rise. A lower blower speed will increase the temperature rise. Blower Speed Chart Wire Color Motor Speed Black High Orange* Med--High Blue Medium Red Low * Med--High speed may not be provided on all models. 2. Change the heat or cool blower motor speed by removing the motor lead from the “Heat” or “Cool” terminal and replace it with the desired motor speed lead from the “Unused Motor Lead” location. Connect the wire previously removed from the “Heat” or “Cool” terminal to the vacated “Unused Motor Lead” terminal. 440 01 1020 02 3. If the same speed must be used for both heating and cooling, remove the undesired motor speed lead from the “Heat” or “Cool” terminal and connect that lead to the open terminal at “Unused Motor Lead” location. Attach a jumper between the “Heat” and “Cool” terminals and the remaining motor speed lead. Note: For motors with (4) speed leads, it will be necessary to tape off the terminal of the motor speed lead removed from the “Heat” or “Cool” terminal with electrical tape since an open terminal will not be available at the “Unused Motor Lead” location. Continuous Fan Operation A terminal is provided on the electronic fan control located in the circulating blower compartment for operation of the continuous fan option. This connection is intended for the low speed motor tap, and has a lower contact rating (8 amps) than the heat and cool taps. When the low speed blower lead is connected to this terminal, this will provide low speed blower operation whenever the other two speeds (Heat or Cool) are not energized. Thoroughly check the system after modification to ensure the proper operation of the circulating air blower in all modes of operation. Separate speed selections for Heat, Cool, and Continuous Fan Connect low speed lead from circulating motor to the “Cont.” terminal at the electronic fan control. The appropriate motor leads should already be connected to the “Heat” and “Cool” terminals. Heating and Continuous Blower Speed the Same If it is necessary to operate the heating speed and continuous blower speed using the same blower speed, connect a jumper between the ”Heat” and ”Cont.” terminals on the electronic fan control. Note: There should be only ONE motor lead going to the “Heat” and “Cont.” terminals. 9. Furnace Maintenance CAUTION See “User’s Information Manual” and the “Service Manual”. It is recommended that the furnace be inspected and serviced on an annual basis (before the heating season) by a qualified service technician. 10. Sequence of Operation & Diagnostics The following is the normal operating sequence for the control system. Cooling (Y) Request: 24 VAC signals applied to Y & G terminals of EFT (electronic fan timer) control. · Cool motor speed energized after 5 second Cool Fan On Delay time. Y & G signals removed from EFT. · Cool motor speed de--energized after 90 second Cool Fan Off Delay time. Circulating Fan (G) Request: 24 VAC signals applied to G terminals of EFT control. · Heat motor speed energized without delay. G signal removed from EFT. · Heat motor speed de--energized without delay. Heating (W) Request: 24 VAC signals applied to W terminal of EFT control. · Inducer motor turns on. · The gas valve solenoid energizes. · Following a 3 second prepurge delay, the pilot valve opens and the ignitor begins to warm up. · After the pilot lights, the main burners energize and light. · Timed from the opening of the main gas valve, the control will delay 30 seconds before switching the fan to Heat speed. W signal removed from EFT. · The gas valve de--energizes and the main burners go out. · The inducer runs at its present speed for a 30 second postpurge period. · Timed from the gas valve de--energizing, the Heat fan speed de--energizes after the selected Heat Fan Delay time expires. Heating Request with Gas Supply Line Shut Off: 24 VAC signals applied to W terminal of EFT control. · Inducer motor turns on. · The gas valve solenoid energizes. 440 01 1020 02 35 · · · · · · · · Following a 3 second prepurge delay, the pilot valve opens and the ignitor begins to warm up. The ignitor glows red--hot for 30 seconds, then turns off. The igniter stays off for 25 seconds, then begins to warm--up again. The igniter glows red--hot for 30 seconds, then turns off. The pilot valve closes 3 seconds after the igniter de--energizes. The inducer de--energizes 5 seconds after the pilot valve closes. The SmartValve proceeds to soft lockout and flashes error code 6. The control exits soft lockout after 5 minutes and begins another ignition sequence. Gas Valve Diagnostic Codes (See Figure 43) OFF = Control not powered Heartbeat = Normal Operation (Standby or call for heat) 1 Flash = Not used 2 Flashes = Pressure switch closed when should be open 3 Flashes = Pressure switch circuit was still sensed as open 30 seconds after the inducer was energized. System is in 5 minute delay mode, with inducer off. After 5--minute delay, a new ignition sequence will be initiated. (Note: SV9541M On/Off switch in off position during a call for heat will generate this diagnostic code) 4 Flashes = Limit switch string open 5 Flashes = Flame sensed out of sequence -- Flame signal still present. 6 Flashes + 1 Note 1 = Soft Lockout --Maximum retry count exceeded (failed to light within 4 trials for ignition) 6 Flashes + 2 Notes 1,2 = Soft Lockout --Maximum recycle count exceeded -- Last failure was Flame Sense Lost During Run 6 Flashes + 3 Notes 1,2 = Soft Lockout --Maximum recycle count exceeded -- Last failure was Airflow Proving Circuit Opened During Run 6 Flashes + 4 Notes 1,2 = Soft Lockout --Maximum recycle count exceeded -- Last failure was Limit Circuit Opened During Run 7 Flashes = Soft Lockout Due to Limit Trips Taking Longer than 2 minutes to Reset; Auto Reset After 1 Hour if Call for Heat Still Present. Reset by Cycling Call for Heat at Any Time. NOTE 1: The 6 + X designation indicates a combination of flash codes: 6 flashes shows the control is in soft lockout, followed by X flashes to indicate the reason the control went into soft lockout. When the 6+ X code is flashing, the SV9541 will attempt a new ignition sequence after a five minute delay period, if the call for heat is still present. Reset of the thermostat will initiate a new ignition sequence immediately. NOTE 2: Any combination of 5 ‘abnormal’ events during a single call for heat will result in soft lockout. An ‘abnormal’ event is a Flame Sense Failure During Run, Airflow Proving Circuit Open During Run, or Limit Circuit Open During Run. The flash code will indicate which was the last ‘abnormal’ event that put the system into the soft lockout state based on the table above. Figure 43 Typical Gas Valve Honeywell OUTLET Pilot Pressure Adjustment (Hidden) On\Off Switch INLET Manifold Pressure Adjustment Diagnostic Light 36 dwg 25--23--31a 440 01 1020 02 HONEYWELL SV9541M “SMART VALVE” Sequence of Operation POWER APPLIED TO APPLIANCE THERMOSTAT CALLS FOR HEAT PRESSURE SWITCHES PROVED OPEN? NO WAIT FOR PRESSURE SWITCHES TO OPEN COMBUSTION BLOWER ENERGIZED PRESSURE SWITCHES CLOSED WITHIN 30 SECONDS? NO FIVE MINUTE WAIT PERIOD COMBUSTION BLOWER DE- ENERGIZED 3 SECOND PRE- PURGE PILOT VALVE OPENS: IGNITOR POWERED (1) THREE SECOND FLAME FAILURE RECYCLE DELAY PILOT LIGHTS AND FLAME IS SENSED DURING 90 SECOND TRAIL FOR IGNITION? NO PILOT VALVE CLOSES; PILOT IGNITOR OFF YES MAIN VALVE OPENS, HEATING FAN “ON” DELAY BEGINS AFTER DELAY: CIRCULATING BLOWER STARTS YES FLAME SENSE LOST? PILOT AND MAIN VALVE CLOSE THERMOSTAT CALL FOR HEAT ENDS FLAME SENSE LOST MORE THAN FIVE TIMES IN THIS CALL FOR HEAT? CIRCULATING BLOWER OFF AFTER DELAY NO NO PILOT AND MAIN VALVE CLOSE COMBUSTION BLOWER DE- ENERGIZED AFTER 30 SECOND POST PURGE COMBUSTION AIR BLOWER OFF AFTER POST PURGE YES (1) Ignitor “ON” for first 30 seconds of trial for ignition, then “OFF” for next 30 seconds. If the pilot has not lit, it turns back “ON” for the final 30 seconds. The pilot valve remains energized during the entire 90 second trial for ignition. NOTE: If main limit string opens and takes longer than 2 minutes to close, system goes into 1 hour wait period. CIRCULATING BLOWER OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT 440 01 1020 02 37 HONEYWELL SV9541M “SMART VALVE” Trouble shooting The 6 + X designation indicates a combination of flash codes: 6 flashes shows the control is in soft lockout, followed by X flashes to indicate the reason the control went into soft lockout. Last status code indicates repair to address first LED STATUS INDICATES CHECK/REPAIR Off No power to system control. Line voltage input at L1 and Neutral connectors on ST9160B Fan Timer. Low voltage (24V) power at 24 VAC and COM terminals on ST9160B System wiring harness is in good condition and securely connected. Heartbeat Bright – Dim Normal indication whenever the system is powered, unless some Not Applicable abnormal event has occurred. 2 Flashes Pressure switches closed when it should be open Pressure switches stuck closed (system will wait for pressure switch to (i.e. when call for heat begins). open). (Combustion blower is not energized until pressure switches Pressure switches miswired or jumpered. opens) -- Normal Operation (stand by or call for heat) Pressure switches , open when they should be closed (i.e. longer than 30 seconds after combustion blower/inducer is energized). Ignition system control switch must be in the ON position. 3 Flashes Pressure switches operation, tubing, and wiring. System goes into 5--minute delay period, with combustion blower/ Restrictions in furnace air intake or vent piping. inducer off. At end of the 5--minute delay, another cycle will begin. Main Limit or Roll Out Switch is open. Main limit switch. Manual reset burner rollout switch. 4 Flashes Combustion blower is energized, Circulating blower is energized Limit and rollout switch wiring is in good condition and securely connected. heat speed. Flame signal sensed out of proper sequence. 5 Flashes Flame at pilot burner. Combustion blower is energized, Circulating blower is energized heat speed after the “ON” delay. Soft Lockout. Failed to light pilot during 90 sec. trial for ignition 6 Flashes + 1 Flash Gas supply off or pressure too low or high for appliance to operate. Damaged or broken HIS element Line voltage HOT lead wire not connected to L1 terminal on ST9160B. Furnace not properly earth grounded. Combustion air blower is de--energized, Circulating blower is de-Flame sense rod contaminated or in incorrect position. energized after the “OFF” delay. Pilot burner located in incorrect position. Pilot burner lead wires are in good condition and popery connected. After 5--minute delay time, control system will reset and initiate a Pressure switches operation, tubing, and wiring. new ignition sequence, Soft Lockout. Gas supply off or pressure too low or high for appliance to operate. Last failure was Flame Sense lost during run. 6 Flashes 2 Flashes 38 + Line voltage HOT lead wire not connected to L1 terminal on ST9160B. Furnace not properly earth grounded. Flame sense rod contaminated or in incorrect position. Pilot burner located in incorrect position. Combustion air blower is de--energized, Circulating blower is Pilot burner lead wires are in good condition and properly connected. Cycling, pressure switch de--energized after the “OFF” delay. Condensate drain blocked After 5--minute delay time, control system will reset and initiate a Pressure switches operation, tubing, and wiring. new ignition sequence, Maximum recycle count exceeded 440 01 1020 02 HONEYWELL SV9541M “SMART VALVE” Trouble shooting continued LED STATUS INDICATES CHECK/REPAIR Soft Lockout. Last failure was pressure switch 6 Flashes + 3 Flashes Maximum recycle count exceeded Ignition system control switch must be in the ON position. Pressure switches operation, tubing, and wiring. Restrictions in furnace air intake or vent piping. Combustion air blower is de--energized, Circulating blower is de-High winds blowing against vent. energized after the “OFF” delay. After 5--minute delay time, control system will reset and initiate a new ignition sequence, Soft Lockout. Last failure was limit circuit opened during run. 6 Flashes + 4 Flashes Combustion air blower is de--energized, Circulating blower is de--energized after the “OFF” delay. Main limit switch. Limit and rollout switch wiring is in good condition and securely connected. Restriction in duct work. Dirty filter After 5--minute delay time, control system will reset and initiate a new ignition sequence, Soft Lockout. Blower failure (typical) 7 Flashes Limit trip took longer than 2 minutes to reset. Dead blower. Blocked duct work. System will start a new ignition sequence after 1 hour, if call for heat still present. 11. Concentric Termination Vent Termination Clearances ! CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD Failure to properly vent this furnace can result in death, personal injury and/or property damage. Inlet and outlet pipes may NOT be vented directly above each other (standard vent terminals). 1. Determine termination locations based on clearances specified in following steps and as shown in Figure 7, Figure 44 through Figure 49. 2. The vent termination must be located at least 12² above ground or normally expected snow accumulation levels. 3. Do NOT terminate over public walkways. Avoid areas where condensate may cause problems such as above planters, patios, or adjacent to windows where steam may cause fogging. 440 01 1020 02 4. The vent termination shall be located at least 4¢ horizontally from any electric meter, gas meter, gas regulator, and any relief equipment. These distances apply ONLY to U.S. installations. 5. The vent termination is to be located at least 3¢ above any forced air inlet located within 10¢ ; and at least 10¢ from a combustion air intake of another appliance, except another direct vent furnace intake. 6. In Canada, the Canadian Fuel Gas Code takes precedence over the preceding termination instructions. Concentric Vent Termination - Kit # NAHA001CV & NAHA002CV These kits are for vertical or horizontal termination of the combustion air inlet and the exhaust vent pipes on Category IV gas--fired condensing furnaces. The NAHA001CV kit can be used for 3² diameter pipe systems. The NAHA002CV kit can be used for 2² diameter pipe system. Refer to Table 10 for the correct pipe size for the furnace. Both the combustion air inlet and the exhaust vent pipes must attach to the termination kit. The termination kit must terminate outside the structure and must be installed per the instructions outlined below for vertical or horizontal termination. 39 Vertical termination is preferred. Field supplied pipe and fittings are required to complete the installation. Figure 44 Figure 46 Kit Components Concentric Vent Dimensional Drawing B PVC Vent/Exhaust Kit Contents: 3²² Rain Cap or 2²² Rain Cap 3²² Diameter SDR- 26 Pipe, 191/2² Long or 4²² Diameter SDR- 26 Pipe, 371/8² Long, 2²² Diameter SDR- 26 Pipe, 315/8² Long or 21/2² Diameter SDR- 26 Pipe, 24²² Long, 3²² Y Concentric Fitting or 2²² Y Concentric Fitting 13/16² C 11/2² 3²² or 4²² Dia. SDR- 26 Pipe D B PVC Intake/Combustion Air A 2²² or 3²² Dia. Rain Cap 2 or 21/2² Dia. SDR- 26 Pipe 2²² or 3²² Dia. Y Concentric Fitting 25--22--03 Vertical & Horizontal Termination 1. Determine the pipe diameters required for the installation from Table 10 and Table 11 and Figure 46. Determine the best location for the termination kit. See Figure 45 for vertical termination or Figure 45 and Figure 49 for horizontal termination. Roof termination is preferred since it is less susceptible to damage, has reduced intake contaminants and less visible vent vapor. For side wall termination, consideration should be given to: 1) possible damage from the vapors to plants/shrubs, other equipment and building materials, 2) possible damage to the terminal from foreign objects, 3) wind effects that may cause recirculation of flue products, debris or light snow and 4) visible vent vapor. Cut one 5² diameter hole through the structure for the NAHA001CV Kit or one 4² diameter hole for the NAHA002CV Kit . Dimension D may be lengthened to 60² max. or shortened by cutting the pipes to 12² min. Dimension A will change according to D dimension. (See Figure 46) 2. 3. 4. Concentric Vent Roof Installation Figure 45 Vent Maintain 12²² min. clearance above highest anticipated snow level. Max. of 24²² above roof. Combustion Air 25- 22- 03 Model A* B C D** NAHA001CV 387/8 3 41/2 211/8 NAHA002CV 333/8 2 31/2 167/8 * = Dimension will change accordingly as dimension D is lengthened or shortened. ** = Dimension D may be lengthened to 60² may also be shortened by cutting the pipes provided in the kit to 12² minimum Table 10 Concentric Termination Kit NAHA001CV & NAHA002CV Venting Table for *9MPD Models 50,000, 75,000 & 80,000 Btuh Furnaces NAHA002CV -- 35¢ & (4) 90° elbows with 2² PVC pipe or NAHA001CV -- 65¢ & (4) 90° elbows with 3² PVC pipe 100,000 Btuh Furnace NAHA001CV -- 35¢ & (4) 90° elbows with 3² PVC pipe or NAHA001CV -- 65¢ & (4) 90° elbows with 3² PVC pipe & Long Vent Kit (See Tech. Manual) 125,000 Btuh Furnace NAHA001CV -- 35¢ & (4) 90° elbows with 3² PVC pipe 1. Do not include the field supplied 45° elbow in the total elbow count. 2. If more than four elbows are required, reduce the length of both the inlet and the exhaust pipes five feet for each additional elbow used. 3. Elbows are DWV long radius type for 2² and 3² vents. NOTE: Feet of pipe is whichever pipe run is the longest, either inlet or outlet side. Roof Boot/ Flashing (Field Supplied) Support (Field Supplied) 45°° Elbow (Field Supplied) Vent Combustion Air 25--22--02 Note: Support must be field installed to secure termination kit to structure. 40 440 01 1020 02 Table 11 Concentric Termination Kit NAHA001CV & NAHA002CV Venting Table for N9MP2 Models 50,000 & 80,000 Btuh Furnaces NAHA002CV -- 35¢ & (4) 90° elbows with 2² PVC pipe or NAHA001CV -- 65¢ & (4) 90° elbows with 3² PVC pipe 75,000 Btuh Furnaces NAHA002CV -- 20¢ & (2) 90° elbows with 2² PVC pipe or NAHA002CV -- 35¢ & (4) 90° elbows with 2² PVC pipe & Long Vent Kit (See Tech. Manual) or NAHA001CV -- 65¢ & (4) 90° elbows with 3² PVC pipe ! CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in death, personal injury and/or property damage. When using the alternate screw assembly method, drill a clearance hole in the rain cap and a pilot hole in the vent pipe for the screw size being used. Failure to drill adequate holes may cause cracking of the PVC components, allowing flue gases to be recirculated. 100,000 Btuh Furnace NAHA001CV -- 35¢ & (4) 90° elbows with 3² PVC pipe or NAHA001CV -- 65¢ & (4) 90° elbows with 3² PVC pipe & Long Vent Kit (See Tech. Manual) 125,000 Btuh Furnace NAHA001CV -- 35¢ & (4) 90° elbows with 3² PVC pipe 1. Do not include the field supplied 45° elbow in the total elbow count. 2. If more than four elbows are required, reduce the length of both the inlet and the exhaust pipes five feet for each additional elbow used. 3. Elbows are DWV long radius type for 2² and 3² vents. NOTE: Feet of pipe is whichever pipe run is the longest, either inlet or outlet side. If assembly needs to be extended to meet height or side wall thickness requirement, the two pipes supplied in the kit may be replaced by using the same diameter solid, single (no coupling connections) field supplied SDR--26 PVC (ASTM D2241) pipes. Do not extend dimension D more than 60². (See Figure 46) Do not use field supplied couplings to extend the pipes. Airflow restriction will occur and the furnace pressure switch may cause intermittent operation. 5. Partially assemble the concentric vent termination kit. Clean and cement the parts using the procedures for Joining Pipe and Fittings section of the manual. A) Cement the Y Concentric fitting to the 4² diameter kit pipe. (See Figure 47) B) Cement the 3² rain cap to the 21/2² diameter kit part. (See Figure 47) NOTE: A field supplied stainless steel screw may be used to secure the rain cap to the pipe instead of cementing when field disassembly is desired for cleaning (See Figure 47) Figure 47 440 01 1020 02 CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in death, personal injury and/or property damage. Do not operate the furnace with the rain cap removed as recirulation of the flue gases may occur. Water may also collect inside the larger combustion air pipe and flow to the burner enclosure. 6. Install the Y concentric fitting and the pipe assembly through the structure’s hole. For vertical termination, install the parts through the field supplied roof boot/flashing. NOTE: Do not allow insulation or other materials to accumulate inside the pipe assembly when installing through the structure’s hole. 7. Secure the assembly to the structure as shown in Figure 45 or Figure 49 using field supplied metal strapping or equivalent material. NOTE: Ensure the termination height is above the roof surface or anticipated snow level as shown in Figure 45 for vertical termination. Ensure the termination location clearance dimensions are as shown in Figure 48 and Figure 49 for horizontal termination. Figure 48 Concentric Vent and Combustion-Air Side Termination Roof Overhang Rain Cap to Vent Pipe Assembly 12²² min. Drill clearance hole in rain cap and pilot hole in vent pipe. 25--22--02 ! Stainless steel screw (Field supplied) 1²² max. Combustion Air Vent Maintain 12²² clearance above highest anticipated snow level or grade whichever is greater. 25--22--02 41 Figure 49 8. Install the rain cap and the small diameter pipe assembly in the Y concentric fitting and the large pipe assembly. Ensure that the small diameter pipe is bottomed out and securely cemented in the Y concentric fitting. 9. Combustion Air Cement the furnace combustion air and vent pipes to the concentric vent termination assembly. See Figure 45 or Figure 49 for proper pipe attachment. Vent 10. Operate the furnace through one heat cycle to ensure combustion air and vent pipes are properly connected to the concentric termination connections. Concentric Vent Sidewall Attachment Strap (Field Supplied) Vent Combustion Air Flush to 1²² max. 45°° Elbow (Field Supplied) 25--22--02 Note: Securing strap must be field installed to prevent movement of termination kit in side wall. 42 440 01 1020 02 Four Position Furnace Models Single Pipe N9MP1050B12B1 N9MP1075B12B1 N9MP1080F16B1 N9MP1100F14B1 N9MP1100J20B1 N9MP1125J20B1 or Two Pipe N9MP2050B12B1 N9MP2075B12B1 N9MP2080F16B1 N9MP2100F14B1 N9MP2100J20B1 N9MP2125J20B1 or 25--23--30 Dual Certified *9MPD050F12B1 *9MPD075F12B1 *9MPD080J16B1 *9MPD100J14B1 *9MPD100J20B1 *9MPD125L20B1 *Denotes Brand International Comfort Products Corporation (USA) Lewisburg, TN 37091 USA Fast Parts Division 615--248--8300 Save This Manual For Future Reference 440 01 1020 01 43 Manufacturers Number (Mfr No --See Rating Plate) ALL Models Specifications (N9MP1) N9MP1050B12B N9MP1075B12B N9MP1080F16B N9MP1100F14B N9MP1100J20B N9MP1125J20B General Gas Type Input (Btuh) Output (Btuh) Transformer Size (VA) T’stat Heat Anticipator Temp. Rise (°F) Nat./ LP 50,000 45,500 40 .10 35--65 Nat./ LP 75,000 68,000 40 .10 40--70 Nat./ LP 80,000 72,000 40 .10 35--65 Nat./ LP 100,000 91,000 40 .10 40--70 Nat./ LP 100,000 96,500 40 .10 40--70 Nat./ LP 125,000 113,750 40 .10 40--70 Electrical (Volts/Hz/FLA) 115/60/9.8 115/60/8.9 115/60/9.0 115/60/9.0 115/60/10.5 115/60/11.2 Gas & Ignition Gas Type Nat. Gas Valve Regulation Type IgnitionType/Series HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP Manifold Press. (Inch’s WC) Std. Main Orifices (No/Size) Pilot Orifice Size 3.5 2/42 .018 3.5 3/42 .018 3.5 4/44 .018 3.5 4/46 .018 3.5 4/42 .018 3.5 5/42 .018 Fan Controls Fan Control (Type) Fan Control (Timed--secs) L.P. 10.0 2/54 .011 Nat. L.P. 10.0 3/54 .011 Nat. L.P. 10.0 4/55 .011 Nat. L.P. Nat. 10.0 4/54 .011 L.P. 10.0 4/54 .011 Nat. L.P. 10.0 5/54 .011 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 Combustion Flue Outlet Size (Inches) Std. Outlet Temp (°5¢ No Elbows) 2 <140 2 <140 2 <140 3 <140 3 <140 3 <140 Blower Pressure 5¢ No Elbows (² WC) Blower Pressure 40¢ +5--90° DWV Elbows (² WC) Transition Bx Pressure 5¢ No Elbows (² WC) Transition Bx Pressure 40¢ +5--90° DWV Elbows (² WC) --------2.6 --2.3 --------2.6 --2.3 --------2.6 --2.5 --1.8 --1.7 --2.6 --2.5 --1.8 --1.7 --2.6 --2.5 --1.8 --1.7 --2.6 --2.5 Limits & Controls Rollout Switch (°F) Limit Control Setting (°F) 300 240 300 210 300 230 300 230 300 220 300 190 Standard Pressure Sw. (Part No) Blower Switch Pressure (Close) (² WC) Blower Switch Pressure (Open) (² WC) Transition Switch Pressure (Close) (² WC) Transition Switch Pressure (Open) (² WC) 1013802 --------2.2 --2.0 1013802 --------2.2 --2.0 1013811 --------1.8 --1.6 1013801 --------2.3 --2.1 1013802 --------2.2 --2.0 1013166 --1.3 --1.1 --1.8 --1.6 High Altitude Pressure Sw. (Part No) Blower Switch Pressure (Close) (² WC) Blower Switch Pressure (Open) (² WC) Transition Switch Pressure (Close) (² WC) Transition Switch Pressure (Open) (² WC) 1013803 --------2.0 --1.8 1013803 --------2.0 --1.8 1013812 --------1.5 --1.3 1013803 --------2.0 --1.8 1013803 --------2.0 --1.8 1013157 --0.9 --0.7 --1.7 --1.5 Long Vent Kit (Part No) Pressure Switch (Part No) Blower Switch Pressure (Close) (² WC) Blower Switch Pressure (Open) (² WC) Transition Switch Pressure (Close) (² WC) Transition Switch Pressure (Open) (² WC) ------------------- ------------------- ------------------- NAHA001LV 1013518 --1.0 --0.8 --2.0 --1.8 NAHA002LV 1013515 --1.0 --0.8 --1.7 --1.5 ------------------- High Altitude Long Vent Kit (Part No) Pressure Switch (Part No) Blower Switch Pressure (Close) (² WC) Blower Switch Pressure (Open) (² WC) Transition Switch Pressure (Close) (² WC) Transition Switch Pressure (Open) (² WC) ------------------- ------------------- ------------------- 11--8 10/850 PSC/1/2 7.5/370 16x25x1 1 1 /2,2,21/2,3 11--8 8.0/1050 PSC/1/2 7.5/370 16x25x1 1 1 /2,2,21/2,3 11--10 10/1050 PSC/1/2 10/370 16x25x1 1 2 /2,3,31/2,4 On Off Blower Data Type & Size Motor Amps/Rpm Motor Type/H.p. Cap. Mfd/Volts Filter Type & Size (Permanent -- not supplied) Cool Cap. (Tons) @ .5² W.C. L, ML, MHi & Hi Gas Conversion Kits Nat to LP LP to Nat *Order from Service Parts 44 NAHF002LP (*1009509) NAHF002NG (*1009510) NAHF003LP (*1013815) NAHF003NG (*1013816) NAHA003LV 1013165 --0.7 --0.6 --1.4 --1.2 11--10 10/1050 PSC/1/2 10/370 16x25x1 1 1 /2,2,3,31/2, ------------------- 11--10 13/900 PSC/3/4 40/370 16x25x1 1 3 /2,4,41/2,5 11--10 13/900 PSC/3/4 40/370 16x25x1 1 3 /2,4,41/2,5 NAHF002LP (*1009509) NAHF002NG (*1009510) 440 01 1020 02 Manufacturers Number (Mfr No --See Rating Plate) ALL Models Specifications (N9MP2) N9MP2050B12B N9MP2075B12B N9MP2080F16B N9MP2100F14B N9MP2100J20B N9MP2125J20B General Gas Type Input (Btuh) Output (Btuh) Transformer Size (VA) T’stat Heat Anticipator Temp. Rise (°F) Nat./ LP 50,000 45,500 40 .10 35--65 Nat./ LP 75,000 68,000 40 .10 40--70 Nat./ LP 80,000 72,000 40 .10 35--65 Nat./ LP 100,000 91,000 40 .10 40--70 Nat./ LP 100,000 96,500 40 .10 40--70 Nat./ LP 125,000 113,750 40 .10 40--70 Electrical (Volts/Hz/FLA) 115/60/9.8 115/60/8.9 115/60/9.0 115/60/9.0 115/60/10.5 115/60/11.2 Gas & Ignition Gas Type Nat. Gas Valve Regulation Type IgnitionType/Series HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP Manifold Press. (Inch’s WC) Std. Main Orifices (No/Size) Pilot Orifice Size 3.5 2/42 .018 3.5 3/42 .018 3.5 4/44 .018 3.5 4/42 .018 3.5 4/42 .018 3.5 5/42 .018 Fan Controls Fan Control (Type) Fan Control (Timed--secs) L.P. 10.0 2/54 .011 Nat. L.P. 10.0 3/54 .011 Nat. L.P. 10.0 4/55 .011 Nat. L.P. Nat. 10.0 4/54 .011 L.P. 10.0 4/54 .011 Nat. L.P. 10.0 5/54 .011 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 Combustion Flue Outlet Size (Inches) Std. Outlet Temp (°5¢ No Elbows) 2 <140 2 <140 2 <140 3 <140 3 <140 3 <140 Blower Pressure 5¢ No Elbows (² WC) Blower Pressure 40¢ +5--90° DWV Elbows (² WC) Transition Bx Pressure 5¢ No Elbows (² WC) Transition Bx Pressure 40¢ +5--90° DWV Elbows (² WC) --------2.6 --2.3 --1.8 --1.3 --2.6 --2.3 --------2.6 --2.5 --1.8 --1.7 --2.6 --2.5 --1.8 --1.7 --2.6 --2.5 --1.8 --1.7 --2.6 --2.5 Limits & Controls Rollout Switch (°F) Limit Control Setting (°F) 300 240 300 210 300 230 300 230 300 220 300 190 Standard Pressure Sw. (Part No) Blower Switch Pressure (Close) (² WC) Blower Switch Pressure (Open) (² WC) Transition Switch Pressure (Close) (² WC) Transition Switch Pressure (Open) (² WC) 1013802 --------2.2 --2.0 1013801 --------2.3 --2.1 1013811 --------1.8 --1.6 1013801 --------2.3 --2.1 1013802 --------2.2 --2.0 1013166 --1.3 --1.1 --1.8 --1.6 High Altitude Pressure Sw. (Part No) Blower Switch Pressure (Close) (² WC) Blower Switch Pressure (Open) (² WC) Transition Switch Pressure (Close) (² WC) Transition Switch Pressure (Open) (² WC) 1013803 --------2.0 --1.8 1013803 --------2.0 --1.8 1013812 --------1.5 --1.3 1013803 --------2.0 --1.8 1013803 --------2.0 --1.8 1013157 --0.9 --0.7 --1.7 --1.5 Long Vent Kit (Part No) Pressure Switch (Part No) Blower Switch Pressure (Close) (² WC) Blower Switch Pressure (Open) (² WC) Transition Switch Pressure (Close) (² WC) Transition Switch Pressure (Open) (² WC) ------------------- NAHA001LV 1013518 --1.0 --0.8 --2.0 --1.8 ------------------- NAHA001LV 1013518 --1.0 --0.8 --2.0 --1.8 NAHA002LV 1013515 --1.0 --0.8 --1.7 --1.5 ------------------- High Altitude Long Vent Kit (Part No) Pressure Switch (Part No) Blower Switch Pressure (Close) (² WC) Blower Switch Pressure (Open) (² WC) Transition Switch Pressure (Close) (² WC) Transition Switch Pressure (Open) (² WC) ------------------- NAHA003LV 1013165 --0.7 --0.6 --1.4 --1.2 ------------------- 11--8 10/850 PSC/1/2 7.5/370 16x25x1 1 1 /2,2,21/2,3 11--8 8.0/1050 PSC/1/2 7.5/370 16x25x1 1 1 /2,2,21/2,3 11--10 10/1050 PSC/1/2 10/370 16x25x1 1 2 /2,3,31/2,4 On Off Blower Data Type & Size Motor Amps/Rpm Motor Type/H.p. Cap. Mfd/Volts Filter Type & Size (Permanent -- not supplied) Cool Cap. (Tons) @ .5² W.C. L, ML, MHi & Hi Gas Conversion Kits Nat to LP LP to Nat *Order from Service Parts 440 01 1020 02 NAHF002LP (*1009509) NAHF002NG (*1009510) NAHF003LP (*1013815) NAHF003NG (*1013816) NAHA003LV 1013165 --0.7 --0.6 --1.4 --1.2 11--10 10/1050 PSC/1/2 10/370 16x25x1 1 1 /2,2,3,31/2, 11--10 13/900 PSC/3/4 40/370 16x25x1 1 3 /2,4,41/2,5 ------------------11--10 13/900 PSC/3/4 40/370 16x25x1 1 3 /2,4,41/2,5 NAHF002LP (*1009509) NAHF002NG (*1009510) 45 Manufacturers Number (Mfr No --See Rating Plate) ALL Models Specifications (*9MPD) *9MPD050F12B *9MPD075F12B *9MPD080J16B *9MPD100J14B *9MPD100J20B *9MPD125L20B General Gas Type Input (Btuh) Output (Btuh) Transformer Size (VA) T’stat Heat Anticipator Temp. Rise (°F) Nat./ LP 50,000 46,000 40 .10 35--65 Nat./ LP 75,000 69,000 40 .10 40--70 Nat./ LP 80,000 73,600 40 .10 35--65 Nat./ LP 100,000 92,000 40 .10 40--70 Nat./ LP 100,000 92,000 40 .10 40--70 Nat./ LP 125,000 115,000 40 .10 40--70 Electrical (Volts/Hz/FLA) 115/60/9.8 115/60/8.9 115/60/9.0 115/60/9.0 115/60/10.5 115/60/11.2 Gas & Ignition Gas Type Nat. Gas Valve Regulation Type IgnitionType/Series HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP HW SV9541M SNAP HW HSP Manifold Press. (Inch’s WC) Std. Main Orifices (No/Size) Pilot Orifice Size 3.5 2/42 .018 3.5 3/42 .018 3.5 4/44 .018 3.5 4/42 .018 3.5 4/42 .018 3.5 5/42 .018 Fan Controls Fan Control (Type) Fan Control (Timed--secs) L.P. 10.0 2/54 .011 Nat. L.P. 10.0 3/54 .011 Nat. L.P. 10.0 4/55 .011 Nat. L.P. Nat. 10.0 4/54 .011 L.P. 10.0 4/54 .011 Nat. L.P. 10.0 5/54 .011 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 Combustion Flue Outlet Size (Inches) Std. Outlet Temp (°5¢ No Elbows) 2 <140 2 <140 2 <140 3 <140 3 <140 3 <140 Blower Pressure 5¢ No Elbows (² WC) Blower Pressure 40¢ +5--90° DWV Elbows (² WC) Transition Bx Pressure 5¢ No Elbows (² WC) Transition Bx Pressure 40¢ +5--90° DWV Elbows (² WC) --------2.6 --2.3 --------2.6 --2.3 --------2.6 --2.5 --1.8 --1.7 --2.6 --2.5 --1.8 --1.7 --2.6 --2.5 --1.8 --1.7 --2.6 --2.5 Limits & Controls Rollout Switch (°F) Limit Control Setting (°F) 300 260 300 240 300 220 300 220 300 220 300 190 Standard Pressure Sw. (Part No) Blower Switch Pressure (Close) (² WC) Blower Switch Pressure (Open) (² WC) Transition Switch Pressure (Close) (² WC) Transition Switch Pressure (Open) (² WC) 1013802 --------2.2 --2.0 1013802 --------2.2 --2.0 1013812 --------1.5 --1.3 1013802 --------2.2 --2.0 1013802 --------2.2 --2.0 1013166 --1.3 --1.1 --1.8 --1.6 High Altitude Pressure Sw. (Part No) Blower Switch Pressure (Close) (² WC) Blower Switch Pressure (Open) (² WC) Transition Switch Pressure (Close) (² WC) Transition Switch Pressure (Open) (² WC) 1013803 --------2.0 --1.8 1013803 --------2.0 --1.8 1013813 --------1.2 --1.0 1013803 --------2.0 --1.8 1013803 --------2.0 --1.8 1013157 --0.9 --0.7 --1.7 --1.5 Long Vent Kit (Part No) Pressure Switch (Part No) Blower Switch Pressure (Close) (² WC) Blower Switch Pressure (Open) (² WC) Transition Switch Pressure (Close) (² WC) Transition Switch Pressure (Open) (² WC) ------------------- ------------------- ------------------- NAHA002LV 1013518 --1.0 --0.8 --2.0 --1.8 ------------------- High Altitude Long Vent Kit (Part No) Pressure Switch (Part No) Blower Switch Pressure (Close) (² WC) Blower Switch Pressure (Open) (² WC) Transition Switch Pressure (Close) (² WC) Transition Switch Pressure (Open) (² WC) ------------------- ------------------- ------------------- NAHA003LV 1013165 --0.7 --0.6 --1.4 --1.2 ------------------- 11--8 10/850 PSC/1/2 7.5/370 16x25x1 1 1 /2,2,21/2,3 11--10 8.0/1050 PSC/1/2 7.5/370 16x25x1 1 1 /2,2,21/2,3 11--10 10/1050 PSC/1/2 10/370 16x25x1 1 2 /2,3,31/2,4 On Off Blower Data Type & Size Motor Amps/Rpm Motor Type/H.p. Cap. Mfd/Volts Filter Type & Size (Permanent -- not supplied) Cool Cap. (Tons) @ .5² W.C. L, ML, MHi & Hi Gas Conversion Kits Nat to LP LP to Nat *Order from Service Parts NAHF002LP (*1009509) NAHF002NG (*1009510) NAHF003LP (*1013815) NAHF003NG (*1013816) 11--10 10/1050 PSC/1/2 10/370 16x25x1 1 1 /2,2,3,31/2 11--10 13/900 PSC/3/4 40/370 16x25x1 1 3 /2,4,41/2,5 11--10 13/900 PSC/3/4 40/370 16x25x1 1 3 /2,4,41/2,5 NAHF002LP (*1009509) NAHF002NG (*1009510) -- 46 440 01 1020 02 CIRCULATION AIR BLOWER DATA For 080 Models 4 Ton 19²² & 223/4² Units For 050 Models 3 Ton Units Med L Med H Hi Speed Tap Low Med L Med H Hi 0.1 826 1083 1301 1408 0.1 823 1109 1527 1850 0.2 804 1050 1242 1347 0.2 795 1087 1482 1791 0.3 770 1028 1195 1295 0.3 747 1056 1426 1720 0.4 735 985 1153 1237 0.4 677 1016 1382 1648 0.5 698 952 1093 1183 0.5 617 970 1317 1575 0.6 657 909 1040 1118 0.6 544 854 1245 1485 0.7 ------ 863 935 1053 0.7 ------ 763 1154 1401 0.8 -------- 812 865 976 0.8 ------ 652 1043 1284 0.9 ------ ------ 802 887 0.9 ------ ------ 905 1161 1.0 ------ ------ 720 787 1.0 ------ ------ 737 1028 For 075 Models 3 Ton Units Exterr Ex rrnal al Stat atic P Pres ssure re I hes o of W W.C. Inch Low E errna Exter al Sta tatic c Pres essur ure ches s of W W.C. C. Inc Speed Tap For 100 Models 5 Ton 223/4² Units Med L Med H Hi Speed Tap Low Med L Med H Hi 0.1 706 917 1163 1368 0.1 1682 1870 2081 2263 0.2 677 875 1120 1319 0.2 1654 1826 2031 2193 0.3 636 840 1076 1263 0.3 1597 1775 1963 2165 0.4 595 812 1031 1202 0.4 1547 1719 1899 2056 0.5 546 766 987 1148 0.5 1498 1653 1825 1978 0.6 490 702 889 1077 0.6 1428 1583 1737 1854 0.7 ------ 630 821 989 0.7 1355 1503 1650 1757 0.8 ------ 550 750 914 0.8 1267 1392 1548 1644 0.9 ------ 462 676 833 0.9 ------ 1266 1428 1515 1.0 ------ ------ 601 747 1.0 ------ ------ ------ 1351 For 100 Models 3.5 Ton 19²² & 223/4² Units Ex xterr rrnall Stat atic P Press ssure e IInche hes o of W. W.C. Low E errna Exter al Sta tatic c Pres essur ure ches s of W W.C. C. Inc Speed Tap For 125 Models 5 Ton Units Med L Med H Hi Speed Tap Low Med L Med H Hi 0.1 700 912 1209 1550 0.1 1720 1910 2127 2315 0.2 660 884 1171 1492 0.2 1686 1881 2087 2268 0.3 616 843 1139 1434 0.3 1644 1833 2024 2201 0.4 575 790 1088 1378 0.4 1600 1777 1961 2131 0.5 528 735 1040 1317 0.5 1533 1720 1891 2029 0.6 472 677 979 1247 0.6 1494 1647 1804 1948 0.7 ------ 608 909 1161 0.7 1413 1571 1708 1820 0.8 ------ 528 827 1058 0.8 1306 1470 1604 1730 0.9 ------ ------ 733 932 0.9 -------- 1349 1484 1614 1.0 ------ ------ 624 778 1.0 -------- -------- 1328 1430 440 01 1020 02 Ext xterrn rnal S Static tic Pressu Pr sure e In nche es of W.C .C. Low Exte terrn nal S Static ic Pre ressu sure nches es off W.C C. In Speed Tap 47 48 GND NEUTRAL BR BK W W NOTE 2 BLACK-HI BLUE-MLO ORANGE-MHI RED-LO BVSS 4 L1 C 4 W Y 2 3 1 G 24V FURNACE CONTROL 5 6 L1 L1 GND. 4 2 3 1 W SENSOR IGNITER GAS VALVE 8 4 1 2 3 5 6 7 N N N ROLLOUT SWITCH 1 TO 3 IN SERIES DEPENDING ON MODEL N N NOTE 2 BVSS (FIELD INSTALLED) LP PRESSURE SWITCH (LP MODELS ONLY) NOTE 2 PRESSURE SWITCH 1 TO 2 IN SERIES DEPENDING ON MODEL MAIN LIMIT HUM EAC CAPACITOR (SOME MODELS) 1 CAPACITOR BLOWER MOTOR THERMOSTAT 4 32 1 R G Y N INDUCER MOTOR 4321 TRANSFORMER HUM EAC 4 3 2 1 GAS VALVE LO (R) MLO (BL) M1 M2 MHI (O) HEAT HI (BK) NEUTRAL ON 12 12 12 12 12 FACTORY SETTING 60 SEC. 100 SEC. 140 SEC. 180 SEC. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE AWM - 105°C WIRE OR ITS EQUIVALENT. R L1 L1 115V 24VAC L1 5A FUSE COM L1 COOL 115V-60HZ 1014484 S1 SEE MANUALS FOR ADJUSTING SPEED TAPS FOR PROPER HEATING, COOLING & CIRCULATING SPEEDS. BLACK BK BLUE BL BROWN BR GREEN G ORANGE O RED R WHITE W YELLOW Y PURPLE P COLOR CODE CAPACITOR (SOME MODELS) BR BR (FIELD INSTALLED) INDUCER MOTOR SPEED TAP CODE BK BK LP PRESSURE BL SWITCH (LP MODELS ONLY) LINE VOLTAGE FACTORY LINE VOLTAGE FIELD LOW VOLTAGE FACTORY LOW VOLTAGE FIELD INTERNAL CIRCUIT BOARD WIRING RECTIFIED AC VOLTAGE FACTORY W BK O C2 NOTE 2 PRESSURE SWITCH 1 TO 2 IN SERIES DEPENDING ON MODEL INTERLOCK SWITCH HOT FAN CONTROL MODULE * O BLOWER MOTOR HUM NOTE: 1. MOST VOLT METERS WILL READ 13-16 VOLTS TO CHASSIS ON BOTH SIDES OF AN OPEN LIMIT OR PRESSURE SWITCH IN THE RECTIFIED AC VOLTAGE CIRCUIT 2. FACTORY CONNECTED WHEN BVSS, (CHIMNEY ADAPTER ACCESSORY KIT) OR LP PRESSURE SWITCH IS NOT INSTALLED. BR R COOL CONT L1 L1 EAC THERMOSTAT Y G CAPACITOR M1 BL M2 W G 2 1 FURNACE CONTROL 12 ON DATA 3 4 HEAT R G Y W C R 5A FUSE 6 5 NEUTRAL Y W Y COM C3 BL BL ROLLOUT SWITCH 1 TO 3 IN SERIES DEPENDING ON MODEL HEAT ON DELAY: 30 SEC. R BL 24 VAC 3 1 1 GAS VALVE 2 3 4 4 3 2 1 5 6 7 8 R 1 2 3 4 24V SECONDARY W 2 4 SENSOR W BK BL P IGNITOR C1 R LADDER DIAGRAM 5 6 7 8 TRANSFORMER BL Y INTERLOCK SWITCH W BK R MAIN LIMIT WARNING: ELECTRICAL SHOCK HAZARD DISCONNECT BEFORE SERVICING COOL ON DELAY: 5 SEC COOL OFF DELAY: 90 SEC 115V PRIMARY COPPER CONDUCTORS ONLY 115V 60HZ HOT FIELD CONNECTION BOX CONNECTION DIAGRAM 1. Wiring Diagram HEAT OFF DELAY 440 01 1020 02 440 01 1020 02 N YY LL AA 12 WW 13 L 11 BB 15 14 JJ FF Z 19 16 Z GG D 16 P CC EE R FF 17 DD 8 6 OO S 18 7 K 20 HH T V Q U K J MM W 2 H QQ RR SS TT 5 VV UU 4 1 3 X 9 MM KK Y B A 10 F PP M 25--23--95 2. N9MP1, N9MP2 or *9MPD 49 Replacement Parts - N9MP1 & N9MP2 Models -- N9MP1050B12B1, N9MP1075B12B1, N9MP1080F16B1, N9MP1100F14B1, N9MP1100J20B1 & N9MP1125J20B1 -- N9MP2050B12B1, N9MP2075B12B1, N9MP2080F16B1, N9MP2100F14B1, N9MP2100J20B1 & N9MP2125J20B1 (Natural Gas) Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Functional Part Number N9MP1 N9MP2 050B 12B 075B 12B 080F 16B 100F 14B 100J 20B 125J 20B 050B 12B 075B 12B 080F 16B 100F 14B 100J 20B 125J 20B 1 Heat Exchanger, Primary 1012847 1012851 1012855 1012856 1012859 1 ----- -1 ---- --1 --- --1 --- ---1 -- ----1 1 ----- -1 ---- --1 --- --1 --- ---1 -- ----1 2 Heat Exchanger, Secondary 1013760 1013761 1013764 1013765 1013766 1 ----- -1 ---- --1 --- --1 --- ---1 -- ----1 1 ----- -1 ---- --1 --- --1 --- ---1 -- ----1 3 Motor, Blower 1009052 1013341 1011906 1 --- -1 -- 1 --- -1 -- --1 --1 1 --- -1 -- 1 --- -1 -- --1 --1 4 Mount, Motor kit 1013379 522020024 1 -- 1 -- -1 -1 -1 -1 1 -- 1 -- -1 -1 -1 -1 5 Wheel, Blower 1013011 1011420 1 -- 1 -- -1 -1 -1 -1 1 -- 1 -- -1 -1 -1 -1 6 Transformer 1012722 1 1 1 1 1 1 1 1 1 1 1 1 7 Capacitor, 10Mfd, 370V 7.5Mfd., 370V 40Mfd., 370V 1171729 1171728 1171982 1 --- -1 -- 1 --- -1 -- --1 --1 1 --- -1 -- 1 --- -1 -- --1 --1 8 Control, Fan Timer 1014460 1 1 1 1 1 1 1 1 1 1 1 1 9 Switch, Interlock 1171981 1 1 1 1 1 1 1 1 1 1 1 1 10 Switch, Pressure 1013802 1013811 1013801 1013166 1 ---- 1 ---- -1 --- --1 -- 1 ---- ---1 1 ---- --1 -- -1 --- --1 -- 1 ---- ---1 11 Blower, Exhaust (Jakel) 1014338 1014341 1 -- 1 -- 1 -- 1 -- 1 -- -1 1 -- 1 -- 1 -- 1 -- 1 -- -1 12 Valve, Gas HSP Nat. 1013350 1 1 1 1 1 1 1 1 1 1 1 1 13 Burner, Pilot HSP 1008731 1 1 1 1 1 1 1 1 1 1 1 1 14 Igniter/Sensor HSP 1009524 1 1 1 1 1 1 1 1 1 1 1 1 15 Orifice, Burner #42 Nat. #44 Nat. 1011351 1011352 2 -- 3 -- -4 4 -- 4 -- 5 -- 2 -- 3 -- -4 4 -- 4 -- 5 -- 16 Switch, Limit (Rollout) 1013102 2 2 2 2 2 2 2 2 2 2 2 2 17 Burner Assembly 1008723 1008724 1008725 1008726 1 ---- -1 --- --1 -- --1 -- --1 -- ---1 1 ---- -1 --- --1 -- --1 -- --1 -- ---1 18 Switch, Limit (Main) 34335001 34335002 1320361 1008445 1320367 -1 ---- 1 ----- --1 --- --1 --- ----1 ---1 -- -1 ---- 1 ----- --1 --- --1 --- ----1 ---1 -- 19 Orifice, Pilot .018 503211 1 1 1 1 1 1 1 1 1 1 1 1 50 440 01 1020 02 Replacement Parts - N9MP1 & N9MP2 Models -- N9MP1050B12B1, N9MP1075B12B1, N9MP1080F16B1, N9MP1100F14B1, N9MP1100J20B1 & N9MP1125J20B1 -- N9MP2050B12B1, N9MP2075B12B1, N9MP2080F16B1, N9MP2100F14B1, N9MP2100J20B1 & N9MP2125J20B1 (Natural Gas) Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key Description Part No. Non-- Functional Number N9MP1 N9MP2 050B 12B 075B 12B 080F 16B 100F 14B 100J 20B 125J 20B 050B 12B 075B 12B 080F 16B 100F 14B 100J 20B 125J 20B A Panel, Top 1012323 1012324 1012325 1012326 1012957 1012958 1012959 1 ------- -1 ------ --1 ----- --1 ----- ---1 ---- ---1 ---- ----1 --- ----1 --- -----1 -- -----1 -- ------1 ------1 B Gasket, Top Panel 1012602 1012603 1012604 1 --- 1 --- -1 -- -1 -- --1 --1 1 --- 1 --- -1 -- -1 -- --1 --1 F Partition, Blower 1171983 1171984 1171985 1172004 1172005 1172006 1 ------ 1 ------ -1 ----- -1 ----- --1 ---- --1 ---- ---1 --- ---1 --- ----1 -- ----1 -- -----1 -----1 H Housing, Blower 1012972 1012888 1 -- 1 -- -1 -1 -1 -1 1 -- 1 -- -1 -1 -1 -1 J Panel, Blower Cutoff 721020013 721020008 1 -- 1 -- -1 -1 -1 -1 1 -- 1 -- -1 -1 -1 -1 K Hanger, Blower 1012328 2 2 2 2 2 2 2 2 2 2 2 2 L Door, Blower 1013684 1013685 1013686 1013687 1013688 1014239 1 ------ 1 ------ -1 ----- -1 ----- --1 ---- --1 ---- ---1 --- ---1 --- ----1 -- ----1 -- -----1 -----1 M Bracket, Door Filler 1013679 1013680 1013681 1 --- 1 --- -1 -- -1 -- --1 --1 1 --- 1 --- -1 -- -1 -- --1 --1 N Door, Front 1014146 1014147 1014256 1014257 1014258 1014259 1 ------ 1 ------ -1 ----- -1 ----- --1 ---- --1 ---- ---1 --- ---1 --- ----1 -- ----1 -- -----1 -----1 O Strap, Capacitor 1170643 1014315 1 -- 1 -- 1 -- 1 -- -1 -1 1 -- 1 -- 1 -- 1 -- -1 -1 P Transition Assembly 1012280 1012281 1012282 1 --- 1 --- -1 -- -1 -- --1 --1 1 --- 1 --- -1 -- -1 -- --1 --1 Q Gasket, Blower 1014425 1 1 1 1 1 1 1 1 1 1 1 1 R Board, Insulating 1012417 1012418 1012419 1 --- 1 --- -1 -- -1 -- --1 --1 1 --- 1 --- -1 -- -1 -- --1 --1 S Box, Collector 1012128 1012244 1012245 1 --- 1 --- -1 -- -1 -- --1 --1 1 --- 1 --- -1 -- -1 -- --1 --1 T Gasket, Transition 1013079 1013080 1013083 1 --- 1 --- -1 -- -1 -- --1 --1 1 --- 1 --- -1 -- -1 -- --1 --1 U Gasket, Collector Box 1012593 1012594 1012595 1 --- 1 --- -1 -- -1 -- --1 --1 1 --- 1 --- -1 -- -1 -- --1 --1 V Partition, Front Ht Exchanger 1012646 1012647 1012649 1012651 1012652 1 ----- -1 ---- --1 --- --1 --- ---1 -- ----1 1 ----- -1 ---- --1 --- --1 --- ---1 -- ----1 440 01 1020 02 51 Replacement Parts - N9MP1 & N9MP2 Models -- N9MP1050B12B1, N9MP1075B12B1, N9MP1080F16B1, N9MP1100F14B1, N9MP1100J20B1 & N9MP1125J20B1 -- N9MP2050B12B1, N9MP2075B12B1, N9MP2080F16B1, N9MP2100F14B1, N9MP2100J20B1 & N9MP2125J20B1 (Natural Gas) Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key Description Part No. Non-- Functional Number N9MP1 N9MP2 050B 12B 075B 12B 080F 16B 100F 14B 100J 20B 125J 20B 050B 12B 075B 12B 080F 16B 100F 14B 100J 20B 125J 20B W Gasket, Attachment Plate 1012542 1012543 1012544 1012545 2 ---- -2 --- --2 -- --2 -- --2 -- ---2 2 ---- -2 --- --2 -- --2 -- --2 -- ---2 X Cover, Junction Box 1012350 1 1 1 1 1 1 1 1 1 1 1 1 Y Box, Junction 1012349 1 1 1 1 1 1 1 1 1 1 1 1 Z Tube, Pilot 1013077 1012832 1012834 --1 -1 -- -1 -- -1 -- -1 -- 1 --- --1 -1 -- -1 -- -1 -- -1 -- 1 --- AA Bracket, Pilot 1010901 1 1 1 1 1 1 1 1 1 1 1 1 BB Manifold 1012276 1012277 1012278 1012279 1 ---- -1 --- --1 -- --1 -- --1 -- ---1 1 ---- -1 --- --1 -- --1 -- --1 -- ---1 CC Bottom, Burner Box 1012334 1012335 1012336 1 --- 1 --- -1 -- -1 -- -1 -- --1 1 --- 1 --- -1 -- -1 -- -1 -- --1 DD Baffle, Burner Box 1012338 1012339 1012340 1 --- 1 --- -1 -- -1 -- -1 -- --1 1 --- 1 --- -1 -- -1 -- -1 -- --1 EE Top, Burner Box 1013702 1013703 1013704 1 --- 1 --- -1 -- -1 -- -1 -- --1 1 --- 1 --- -1 -- -1 -- -1 -- --1 FF Bracket, Manifold Support 1012377 2 2 2 2 2 2 2 2 2 2 2 2 GG Bracket, Burner Box Side 1012532 2 2 2 2 2 2 2 2 2 2 2 2 HH Bracket, Control Mounting 1013677 1 1 1 1 1 1 1 1 1 1 1 1 JJ Tube, Sensor 1009238 1 1 1 1 1 1 1 1 1 1 1 1 KK Trap, Drain Assembly 1171917 1 1 1 1 1 1 1 1 1 1 1 1 LL Sightglass 1012756 -- -- -- -- -- -- 1 1 1 1 1 1 QQ Gasket, Trap 1013701 1 1 1 1 1 1 1 1 1 1 1 1 RR Bracket, Trap 1171986 1 1 1 1 1 1 1 1 1 1 1 1 SS Gasket, Trap Bracket 1171987 1 1 1 1 1 1 1 1 1 1 1 1 TT Tube, Drain Coll. Box 5/8² ID 1171988 1 1 1 1 1 1 1 1 1 1 1 1 UU Tube, Drain Tee 1/2² ID 1171989 1 1 1 1 1 1 1 1 1 1 1 1 VV Tube, Relief 1009238 1 1 1 1 1 1 1 1 1 1 1 1 WW Drain Vent 1014003 1 1 1 1 1 1 1 1 1 1 1 1 )( PART NOT ILLUSTRATED )( Door Screws 1014488 4 4 4 4 4 4 2 2 2 2 2 2 )( Door Screws Grommets 1171990 4 4 4 4 4 4 2 2 2 2 2 2 )( Clamp, Hose 3/4² 1012976 2 2 2 2 2 2 2 2 2 2 2 2 )( Clamp, Hose 5/8² 1012975 2 2 2 2 2 2 2 2 2 2 2 2 )( Grommet, Vent 1012697 1 1 1 1 1 1 1 1 1 1 1 1 )( Bushing, Strain Relief 1945287 1 1 1 1 1 1 1 1 1 1 1 1 )( Harness, Wire 1013716 1013718 1013719 1 --- 1 --- 1 --- 1 --- -1 -- --1 1 --- 1 --- 1 --- 1 --- -1 -- --1 )( Trap, Drain Tee 1171916 1 1 1 1 1 1 1 1 1 1 1 1 )( Tube, 1/2² ID Drain Tube, 1/2² ID Elbow Coupling, 1/2² Barbed Tubeing, 5/8² ID Drain Connector, 3/4² X 1/2² 1171991 1 1 1 1 1 1 1 1 1 1 1 1 1171992 2 2 2 2 2 2 1 1 1 1 1 1 1171993 1 1 1 1 1 1 1 1 1 1 1 1 1171994 1 1 1 1 1 1 1 1 1 1 1 1 1171995 1 1 1 1 1 1 1 1 1 1 1 1 )( )( )( )( 52 440 01 1020 02 Replacement Parts - N9MP1 & N9MP2 Models -- N9MP1050B12B1, N9MP1075B12B1, N9MP1080F16B1, N9MP1100F14B1, N9MP1100J20B1 & N9MP1125J20B1 -- N9MP2050B12B1, N9MP2075B12B1, N9MP2080F16B1, N9MP2100F14B1, N9MP2100J20B1 & N9MP2125J20B1 (Natural Gas) Replacement part supplied will be current active part. For parts not listed, consult place of purchase. N9MP1 Key Description Part No. Non-- Functional Number N9MP2 050B 12B 075B 12B 080F 16B 100F 14B 100J 20B 125J 20B 050B 12B 075B 12B 080F 16B 100F 14B 100J 20B 125J 20B 1171996 1 1 1 1 1 1 1 1 1 1 1 1 )( PART NOT ILLUSTRATED )( Elbow, 1/2² CPVC Street )( Grommet, Casing 1171997 1 1 1 1 1 1 1 1 1 1 1 1 )( Tube, Releif Ext. 1009238 1 1 1 1 1 1 1 1 1 1 1 1 )( Connector, Releif Tube 1171998 1 1 1 1 1 1 1 1 1 1 1 1 )( Plate, Cover 1171999 1 1 1 1 1 1 1 1 1 1 1 1 )( Gasket, Cover Plate 1172000 1 1 1 1 1 1 1 1 1 1 1 1 )( Cap, Drain Tee 1172001 1 1 1 1 1 1 1 1 1 1 1 1 )( Clamp, Tee Cap 1172002 1 1 1 1 1 1 1 1 1 1 1 1 )( Coupling, Air Intake 1012284 -- -- -- -- -- -- 1 1 1 1 1 1 )( Gasket, Air Intake 1012583 -- -- -- -- -- -- 1 1 1 1 1 1 )( Gasket, Trap 1013701 -- -- -- -- -- -- 1 1 1 1 1 1 )( Grommet, Vinyl (Gas Inlet) 1009535 -- -- -- -- -- -- 1 1 1 1 1 1 )( Bushing, Strain Relief 1945287 -- -- -- -- -- -- 1 1 1 1 1 1 )( Installation Manual 44001102000 1 1 1 1 1 1 1 1 1 1 1 1 )( User’s Manual 44102201000 1 1 1 1 1 1 1 1 1 1 1 1 *1009509 *1009510 *1013815 *1013816 1 1 --- 1 1 --- --1 1 1 1 --- 1 1 --- 1 1 --- 1 1 --- 1 1 --- --1 1 1 1 --- 1 1 --- 1 1 --- Gas Conversion Kits Nat to LP NAHF002LP LP to Nat NAHF002NG Nat to LP NAHF003LP LP to Nat NAHF003NG * Order from Service Parts Replacement Parts - *9MPD Models -- *9MPD050F12B1, *9MPD075F12B1, *9MPD080J16B1, *9MPD100J14B1, *9MPD100J20B1 & *9MPD125L20B1 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Keyy N No. Description p F ti l Functional 1 Heat Exchanger, Primary 2 Heat Exchanger, Secondary 3 Motor, Blower 4 Mount, Motor kit 5 Wheel, Blower 6 7 Transformer Capacitor, 7.5Mfd.,370V 10Mfd.,370V 40Mfd.,370V 8 9 Control, Fan Timer Switch, Interlock 440 01 1020 02 Part Number N b *9MPD 050F12B 075F12B 080J16B 100J14B 100J20B 125L20B 1012850 1012854 1012858 1012862 1013762 1013763 1013765 1013767 1009052 1013341 1011906 1 ---1 ---1 --- -1 ---1 ---1 -- --1 ---1 -1 --- --1 ---1 --1 -- --1 ---1 ---1 ---1 ---1 --1 1013379 522020024 1013011 1011420 1012722 1171928 1171929 1171982 1 -1 -1 -1 -- -1 -1 1 1 --- -1 -1 1 -1 -- -1 -1 1 1 --- -1 -1 1 --1 -1 -1 1 --1 1014460 1171981 1 1 1 1 1 1 1 1 1 1 1 1 53 Replacement Parts - *9MPD Models -- *9MPD050F12B1, *9MPD075F12B1, *9MPD080J16B1, *9MPD100J14B1, *9MPD100J20B1 & *9MPD125L20B1 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Keyy N No. Description p F ti l Functional 10 Switch, Pressure 11 Blower, Exhaust (Jakel) 12 13 14 15 16 17 Valve, Gas HSP Nat. Burner, Pilot HSP Igniter/Sensor HSP Orifice, Burner #42 Nat. #44 Nat Switch, Limit (Rollout) Burner Assembly 18 Switch, Limit (Main) 19 Orifice, Pilot .018 Key No. Part Number N b *9MPD 050F12B 075F12B 080J16B 100J14B 100J20B 125L20B 1013802 1013812 1013166 1 --- 1 --- -1 -- 1 --- 1 --- --1 1014388 1014341 1013350 1008731 1009524 1011351 1011352 1013102 1008723 1008724 1008725 1008726 1320366 34335002 1008445 1320367 503211 1 -1 1 1 2 -2 1 ---1 ---1 1 -1 1 1 3 -2 -1 ---1 --1 1 -1 1 1 -4 2 --1 ----1 1 1 -1 1 1 4 -2 --1 ----1 1 1 -1 1 1 4 -2 --1 ----1 1 -1 1 1 1 5 -2 ---1 --1 -1 Description Non- Functional Part Number *9MPD 100J14B 100J20B 125L20B A Panel, Top 1012866 1012867 1012868 1 --- 1 --- -1 -- -1 -- -1 -- --1 B Gasket, Top Panel 1012603 1012604 1012605 1 --- 1 --- -1 -- -1 -- -1 -- --1 F Partition, Blower 1172008 1172005 1172006 1172007 1 ---- -1 --- --1 -- --1 -- --1 -- ---1 H Housing, Blower J Panel, Blower Cutoff K L Hanger, Blower Door, Blower (Tempstar only) (Tempstar only) (Tempstar only) (Comfortmaker/Keeprite only) (Comfortmaker/Keeprite only) (Comfortmaker/Keeprite only) (Heil/Arcoaire only) (Heil/Arcoaire only) (Heil/Arcoaire only) Bracket, Door Filler 1012972 1012888 721020013 721020008 1012328 1014155 1014170 1014192 1014152 1014167 1014189 1014262 1014263 1014264 1013680 1013681 1014494 1 -1 -2 1 --1 --1 --1 --- -1 -1 2 1 --1 --1 --1 --- -1 -1 2 -1 --1 --1 --1 -- -1 -1 2 -1 --1 --1 --1 -- -1 -1 2 -1 --1 --1 --1 -- -1 -1 2 --1 --1 --1 --1 1014154 1014169 1014191 1014151 1014166 1014188 1014265 1014266 1014267 1 --1 --1 --- 1 --1 --1 --- -1 --1 --1 -- -1 --1 --1 -- -1 --1 --1 -- --1 --1 --1 M N 54 Door, Front (Tstar only) (Tstar only) (Tstar only) (Cmaker/Keeprite only) (Cmaker/Keeprite only) (Cmaker/Keeprite only) (Heil/Arco only) (Heil/Arco only) (Heil/Arco only) 050F12B 075F12B 080J16B 440 01 1020 02 Replacement Parts - *9MPD Models -- *9MPD050F12B1, *9MPD075F12B1, *9MPD080J16B1, *9MPD100J14B1, *9MPD100J20B1 & *9MPD125L20B1 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Non- Functional Part Number *9MPD 050F12B 075F12B 080J16B 100J14B 100J20B 125L20B 1170643 1014315 1012281 1012282 1012283 1 -1 --- 1 -1 --- 1 --1 -- 1 --1 -- -1 -1 -- -1 --1 O Clamp, Capacitor P Transition Assembly Q R Gasket, Blower Board, Insulating 1014425 1012418 1012419 1012420 1 1 --- 1 1 --- 1 -1 -- 1 -1 -- 1 -1 -- 1 --1 S Box, Collector 1012244 1012245 1012246 1 --- 1 --- -1 -- -1 -- -1 -- --1 T Gasket, Transition 1013263 1013080 1013083 1013084 1 ---- -1 --- --1 -- --1 -- --1 -- ---1 U Gasket, Collector Box 1012594 1012595 1012596 1 --- 1 --- -1 -- -1 -- -1 -- --1 V Partition, Frt Ht Exchanger 1012650 1012648 1012651 1012653 1 ---- -1 --- --1 -- --1 -- --1 -- ---1 W Gasket, Attachment Plate 1012542 1012543 1012544 1012545 2 ---- -2 --- --2 -- --2 -- --2 -- ---2 X Y Z Cover, Junction Box Box, Junction Tube, Pilot 1012350 1012349 1012832 1013077 1012834 1 1 --1 1 1 1 --- 1 1 1 --- 1 1 1 --- 1 1 1 --- 1 1 -1 -- AA BB Bracket, Pilot Manifold 1010901 1012276 1012277 1012278 1012279 1 1 ---- 1 -1 --- 1 --1 -- 1 --1 -- 1 --1 -- 1 ---1 CC Bottom, Burner Box 1012334 1012335 1012336 1 --- 1 --- -1 -- -1 -- -1 -- --1 DD Baffle, Burner Box 1012338 1012339 1012340 1 --- 1 --- -1 -- -1 -- -1 -- --1 EE Top, Burner Box 1013702 1013703 1013704 1 --- 1 --- -1 -- -1 -- -1 -- --1 FF GG HH JJ KK LL Bracket, Manifold Support Bracket, Burner Box Side Bracket, Control Mounting Tube, Sensor Trap, Drain Assembly Sightglass Comfortmaker & Heil Tempstar Only Gasket, Trap Bracket, Trap Gasket, Trap Bracket Tube, Drain Coll. Box 5/8² ID 1013677 1012532 1013677 1009238 10171917 1013235 1013236 1013701 1171986 1171987 1171988 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 QQ RR SS TT 440 01 1020 02 55 Replacement Parts - *9MPD Models -- *9MPD050F12B1, *9MPD075F12B1, *9MPD080J16B1, *9MPD100J14B1, *9MPD100J20B1 & *9MPD125L20B1 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. UU VV WW YY Description Non- Functional Tube, Drain Tee 1/2² ID Tube, Relief Drain Vent Tee, Drain )( )( )( )( )( )( )( )( )( )( )( )( )( PART NOT ILLUSTRATED Door Screws Door Screws Grommets Coupling, Air Intake Gasket, Air Intake Clamp, Hose 3/4² Clamp, Hose 5/8² Coupling, Discharge Clamp Hose Grommet, Vent Bushing, Strain Relief Grommet, Vinyl (gas Inlet) Harness, Wire )( )( )( )( )( )( )( )( )( )( )( )( )( )( )( )( Trap, Drain Tee Tube, 1/2² ID Drain Tube, 1/2² ID Elbow Coupling, 1/2² Barbed Tubeing, 5/8² ID Drain Connector, 3/4² X 1/2² Elbow, 1/2² CPVC Street Grommet, Casing Tube, Releif Ext. Connector, Releif Tube Plate, Cover Gasket, Cover Plate Cap, Drain Tee Clamp, Tee Cap Installation Manual User’s Manual Gas Conversion Kits Nat to LP NAHF002LP LP to Nat NAHF002NG Nat to LP NAHF003LP LP to Nat NAHF003NG * Order from Service Parts 56 Part Number *9MPD 050F12B 075F12B 080J16B 100J14B 100J20B 125L20B 1171989 1009238 1014003 1171915 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1014488 1171990 1012284 1012583 1012976 1012975 1002522 1013830 1012697 1945287 1009535 1013716 1013718 1013719 4 4 1 1 2 2 2 4 1 1 1 1 --- 4 4 1 1 2 2 2 4 1 1 1 1 --- 4 4 1 1 2 2 2 4 1 1 1 1 --- 4 4 1 1 2 2 2 4 1 1 1 1 --- 4 4 1 1 2 2 2 4 1 1 1 -1 -- 4 4 1 1 2 2 2 4 1 1 1 --1 1171916 1171991 1171992 1171993 1171994 1171995 1171996 1171997 1009238 1171998 1171999 1172000 1172001 1172002 44001102000 44102201000 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 --- 1 1 --- --1 1 1 1 --- 1 1 --- 1 1 --- *1009509 *1009510 *1013815 *1013816 440 01 1020 02
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