N8MPN050B12B1 44101261106
User Manual: N8MPN050B12B1
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N8MPN & N8MPL *8MPN & *8MPL * Denotes Brands (C, H, T) See section 5 for Category I definition. SAFETY REQUIREMENTS Recognize safety information. This is the safety--alert symbol to the potential for personal injury. ! . When you see this symbol on the furnace and in instruction manuals be alert Understand the signal words DANGER, WARNING, or CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards, those that will result in severe personal injury or death. WARNING signifies a hazard that could result in personal injury or death. CAUTION is used to identify unsafe practices that could result in minor personal injury or product and property damage. Note is used to highlight suggestions that will result in enhanced installation, reliability, or operation. Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained service personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the furnace and other safety precautions that may apply. Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) ANSI Z223.1--2002/NFPA 54--2002. In Canada, refer to the National Standard of Canada Natural Gas and Propane Installation Code (NSCNGPIC) CSA B149.1--00. Wear safety glasses and work gloves. Have fire extinguisher available during start--up and adjustment procedures and service calls. These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction practices. We require these instructions as a minimum for a safe installation. International Comfort Products, LLC Lewisburg, TN 37091 INSTALLER: Affix these instructions on or adjacent to the furnace. CONSUMER: Retain these instructions for future reference. Table of Contents Ò 1. 2. 3. 4. 5. 6. 7. 8. Safe Installation Requirements . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Combustion & Ventilation Air . . . . . . . . . . . . . . . . Gas Vent Installation . . . . . . . . . . . . . . . . . . . . . . . Horizontal Venting . . . . . . . . . . . . . . . . . . . . . . . . . Masonry Chimney Venting . . . . . . . . . . . . . . . . . . . Gas Supply and Piping . . . . . . . . . . . . . . . . . . . . . ! 3 4 8 9 12 14 16 19 WARNING ELECTRIC SHOCK HAZARD Failure to follow safety warnings exactly could result in serious injury, death, and/or property damage. Turn Off All Power Before Servicing. Ò 9. Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 10.Ductwork and Filter (Upflow/Horizontal) . . . . . . . 11.Ductwork and Filter (Downflow) . . . . . . . . . . . . . 12. Checks and Adjustments . . . . . . . . . . . . . . . . . . . 13. Furnace Maintenance . . . . . . . . . . . . . . . . . . . . . 14. Sequence of Operation & Diagnostics . . . . . . . . . Tech Support and Parts . . . . . . . . . . . . . . . . . . . . . . . WARNING ! 22 23 25 29 33 34 37 WARNING CARBON MONOXIDE POISONING AND FIRE HAZARD. Failure to follow safety warnings exactly could result in serious injury, death, and/or property damage. This furnace is not designed for use in mobile homes, trailers or recreational vehicles. Portions of the text and tables are reprinted from NFPA 54 / ANSI Z223.1--2002ã, with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association, Washington, DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subject, which is represented only by the standard in its entirety. Printed in U.S.A. 10/19/2004 441 01 2611 (06) START--UP CHECK SHEET (Keep this page for future reference) Recommended, but not required. Checklist DOES NOT apply in Canada Dealer Name: Business Card Here Address: City, State(Province), Zip or Postal Code: Phone: Owner Name: Manual Gas Shut--Off Upstream Address: of Furnace/Drip--Leg? YES NO City, State(Province), Zip or Postal Code: Drip--Leg Upstream of Gas Valve? YES NO Blower Speed Checked? YES NO Model Number: All Electrical Connections Tight? Serial Number: Type of Gas: Natural: Gas Valve OK? LP: YES YES NO NO Blower Motor H.P.: Measured Line Pressure When Firing Unit: Supply Voltage: Calculated Firing Rate:(See Checks and Adjustments Limit Opens at...(°F) or(°C) Limit Closes at...(°F) or(°C) Section). Measured Manifold Pressure: Which blower speed tap is used? (Heating) (Cooling) Temperature of Supply Air: (°F) or(°C) Temperature of Return Air: (°F) or(°C) Rise (Supply Temp.--Return Temp.): (°F) Filter Type and Size: Thermostat OK? YES NO Subbase Level? YES NO Anticipator Set? YES NO Set At?: or(°C) Breaker On? YES Fan “Time ON” Setting: Date of Installation: Fan “Time OFF” Setting: Date of Start--Up: NO Dealer Comments: 2 441 01 2611 06 1. Safe Installation Requirements WARNING ! FIRE, EXPLOSION, AND ASPHIXIATION HAZARD Improper adjustment, alteration, service, maintance or installation could cause serious injury, death and/or property damage. Installation or repairs made by unqualified persons could result in hazards to you and others. Installation MUST conform with local codes or, in the absence of local codes, with codes of all governmental authorities having jurisdiction. The information contained in this manual is intended for use by a qualified service agency that is experienced in such work, is familiar with all precautions and safety procedures required in such work, and is equipped with the proper tools and test instruments. NOTE: This furnace is design--certified by the CSA International (formerly AGA and CGA) for installation in the United States and Canada. Refer to the appropriate codes, along with this manual, for proper installation. · Use only the Type of gas approved for this furnace (see Rating Plate on unit). Overfiring will result in failure of heat exchanger and cause dangerous operation. (Furnaces can be converted to LP gas with approved kit.) · Install this furnace only in a location and position as specified in “2. Installation” of these instructions. · Provide adequate combustion and ventilation air to the furnace as specified in “4. Combustion and Ventilation Air” of these instructions. · Combustion products must be discharged outdoors. Connect this furnace to an approved vent system only, as specified in “5. Gas Vent Installation, 6. Horizontal Venting and 7. Masonry Chimney Venting” of these instructions. · Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for the detection of leaks to check all connections, as specified in “8. Gas Supply and Piping, Final Check” of these instructions. · Always install furnace to operate within the furnace’s intended temperature--rise range with a duct system which has an external static pressure within the allowable range, as specified in “Technical Support Manual” of these instructions. · · When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. A gas--fired furnace for installation in a residential garage must be installed as specified in “2. Installation” of these instructions. 441 01 2611 06 · · · · · This furnace is not to be used for temporary heating of buildings or structures under construction. See “2. Installation, Item 10”. This furnace is NOT approved for installation in mobile homes, trailers or recreation vehicles. Seal around supply and return air ducts. Install correct filter type and size. Unit MUST be installed so electrical components are protected from direct contact with water. Safety Rules Your unit is built to provide many years of safe and dependable service providing it is properly installed and maintained. However, abuse and/or improper use can shorten the life of the unit and create hazards for you, the owner. A. The U.S. Consumer Product Safety Commission encourages installation of carbon monoxide alarms. There can be various sources of carbon monoxide in a building or dwelling. The sources could be gas--fired clothes dryers, gas cooking stoves, water heaters, furnaces, gas--fired fireplaces, wood fireplaces, and several other items. Carbon monoxide can cause serious bodily injury and/or death. Carbon monoxide or “CO” is a colorless and odorless gas produced when fuel is not burned completely or when the flame does not receive sufficient oxygen. Therefore, to help alert people of potentially dangerous carbon monoxide levels, you should have a commercially available carbon monoxide alarm that is listed by a nationally recognized testing agency in accordance with Underwriters Laboratories Inc. Standard for Single and Multiple Station Carbon Monoxide Alarms, ANSI/UL 2034 or the CSA 6.19--01 Residential Carbon Alarming Devices installed and maintained in the building or dwelling concurrently with the gas--fired furnace installation (see Note below). The alarm should be installed as recommended by the alarm manufacturer’s installation instructions. B. There can be numerous sources of fire or smoke in a building or dwelling. Fire or smoke can cause serious bodily injury, death, and/or property damage. Therefore, in order to alert people of potentially dangerous fire or smoke, you should have fire extinguisher and smoke alarms listed by Underwriters Laboratories installed and maintained in the building or dwelling (see Note below). Note: The manufacturer of your furnace does not test any alarms and makes no representations regarding any brand or type of alarms. C. To ensure safe and efficient operation of your unit, you should do the following: 1. Thoroughly read this manual and labels on the unit. This will help you understand how your unit operates and the hazards involved with gas and electricity. 2. Do not use this unit if any part has been under water. Immediately call a qualified service agency to inspect the unit and to replace any part of the control system and any gas control which has been under water. 3. Never obstruct the vent grilles, or any ducts that provide air to the unit. Air must be provided for proper combustion and ventilation of flue gases. 3 Frozen Water Pipe Hazard ! WARNING FROZEN AND BURST WATER PIPE HAZARD FaiIure to protect against the risk of freezing could result in property damage and/or personal injury. Do not leave your home unattended for long periods during freezing weather without turning off water supply and draining water pipes or otherwise protecting against the risk of frozen pipes and resultant damage. Your furnace is designed solely to provide a safe and comfortable living environment. The furnace is NOT designed to ensure that water pipes will not freeze. It is equipped with several safety devices that are designed to turn the furnace off and prevent it from restarting in the event of various potentially unsafe conditions. If your furnace remains off for an extended time, the pipes in your home could freeze and burst, resulting in serious water damage. If the structure will be unattended during cold weather you should take these precautions. 1. Turn off the water supply to the structure and drain the water lines if possible and add an antifreeze for potable water to drain traps and toilet tanks. Open faucets in appropriate areas. --or-- 2. Have someone check the structure frequently during cold weather to make sure it is warm enough to prevent pipes from freezing. Instruct them on a service agency to call to provide service, if required. --or-- 3. Install a reliable remote sensing device that will notify somebody of freezing conditions within the home. 2. Installation WARNING ! CARBON MONOXIDE POISONING HAZARD. Failure to properly vent this furnace or other appliances could result in death, personal injury and/or property damage. If this furnace is replacing a previously commonvented furnace, it may be necessary to resize the existing vent system to prevent oversizing problems for the other remaining appliances(s). See Venting and Combustion Air Check in the 5. Gas Vent Installation section of this instruction. Location and Clearances If furnace is a replacement, it is usually best to install the furnace where the old one was. Choose the location or evaluate the existing location based upon the minimum clearance and furnace dimensions (Figure 1 or Figure 2). ! WARNING CARBON MONOXIDE POISONING HAZARD. Failure to follow safety warnings could result in serious injury, death, or property damage. Do NOT operate furnace in a corrosive atmosphere containing chlorine, fluorine or any other damaging chemicals which could harm the furnace and vent system, and permit spillage of combustion products into an occupied space. Refer to 4. Combustion & Ventilation Air section, Contaminated Combustion Air for combustion air evaluation and remedy. 4. Install the vent pipes as short as practical. (See 5. Gas Vent Installation section). 5. Do NOT install furnace directly on carpeting, tile or other combustible material other than wood flooring. 6. Maintain clearance for fire safety and servicing. A front clearance of 30² is minimum for access to the burner, controls and filter. See clearance requirements in Figure 1 or Figure 2. 7. Use a raised base if the floor is damp or wet at times. 8. Residential garage installations require: · Burners and ignition sources installed at least 18² (457 mm) above the floor. · Furnace must be located or physically protected from possible damage by a vehicle. 9. If the furnace is to be suspended from the floor joists in a basement or a crawl space or the rafters in an attic, it is necessary to use steel pipe straps or an angle iron frame to attach the furnace. These straps should be attached to the furnace bottom side with sheet metal screws and to the rafters or joists with bolts. The preferred method is to use an angle iron frame bolted to the rafters or joists. 10. This furnace may be used for construction heat provided that: · The furnace is permanently installed with all electrical wiring, piping, venting and ducting installed according to these installation instructions. A return air duct is provided, sealed to the furnace casing, and terminated outside the space containing the furnace. This prevents a negative pressure condition as created by the circulating air blower, causing a flame rollout and/or drawing combustion products into the structure. · The furnace is controlled by a thermostat. It may not be “hot wired” to provide heat continuously to the structure without thermostatic control. · Clean outside air is provided for combustion. This is to minimize the corrosive effects of adhesives, sealers and other construction materials. It also prevents the entrainment of drywall dust into combustion air, which can cause fouling and plugging of furnace components. · The temperature of the return air to the furnace is maintained between 55° F (13° C) and 80° F (27° C) , with no evening setback or shutdown. The use of the furnace while the structure is under construction is deemed to be intermittent operation per our installation instructions. Installation Requirements 1. Install furnace level. 2. This furnace is NOT to be used for temporary heat of buildings or structures under construction. 3. Install furnace as centralized as practical with respect to the heat distribution system. 4 441 01 2611 06 · The air temperature rise is within the rated rise range on the furnace rating plate, and the firing rate has been set to the rating plate value. · The furnace, ductwork and filters are cleaned as necessary to remove drywall dust and construction debris from all HVAC system components after construction is completed. · The filters used to clean the circulating air during the construction process must be either changed or thoroughly cleaned prior to occupancy. · Verify proper furnace operating conditions including ignition, gas input rate, air temperature rise, and venting according to these installation instructions. Dimensions and Clearances (N8MPN/L) Figure 1 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS FOR ALL FURNACES REAR FRONT (combustion air openings in furnace and structure) TOP 51/3 ALL SIDES Of SUPPLY PLENUM SIDES VENT Single--Wall Vent Type B--1 Double--Wall Vent TOP OF FURNACE 30² Min. 61/2 5 LEFT SIDE A 33 7 131/4 B 271/2 241/2 FRONT 281/2 33/4 171/3 181/2 3/ 4 2 RIGHT SIDE 11/2 47/8 213/4 17/8 6² 1² 1² Horizontal position: Line contact is permissible only between lines formed by intersections of top and two sides of furnace jacket, and building joists, studs or framing. 131/4 1 1² 0 *30² clearance recommended for casing removal. 33/4 Plugged starting hole to cut side duct opening *24² Required For Service 31/4 21/4 0 3² 265/8 281/2 BOTTOM D Drawing is representative, but some models may vary 32 J H 131/4 171/3 131/4 DIMENSIONS IN INCHES DIMENSIONAL INFORMATION Cabinet Bottom Furnace Model A B C D Return Air Opening N8MPN/L050B12 N8MPN/L075B12 151/2 14 13/8 125/8 H N8MPN/L075F16 N8MPN100F14 N8MPN/L100F20 191/8 175/8 21/8 143/4 J N8MPN/L100J22 N8MPN/L125J20 N8MPN/L125J22 223/4 211/4 35 21/4 1 41/16 231/8 C 7 253/4 115/16 183/4 J 11/2 47/8 213/4 265/8 17/8 Plugged starting hole to cut side duct opening NOTE: Evaporator “A” coil drain pan dimensions may vary from furnace duct opening size. Always consult evaporator specifications for duct size requirements. 25--23--44a1 Furnace is designed for bottom return or side return. Return air through back of furnace is NOT allowed. 441 01 2611 06 5 Dimensions and Clearances (*8MPN/L Models) Figure 2 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS FOR ALL UNITS REAR FRONT (combustion air openings in furnace and structure) TOP F ALL SIDES Of SUPPLY PLENUM SIDES VENT Single--Wall Vent Type B--1 Double Wall Vent TOP OF FURNACE 30² Min. 5 1 LEFT SIDE 33/4 A 7 131/4 B 277/8 6² 1² 1² Horizontal position: Line contact is permissible only between lines formed by intersections of top and two sides of furnace jacket, and building joists, studs or framing. FRONT 38 1² 0 *30² clearance recommended for casing removal. 321/2 175/16 Plugged starting hole to cut side duct opening *24² Required For Service 51/3 21/4 0 3² 281/2 271/2 181/2 33/4 3/ 4 2 213/4 17/8 265/8 11/2 47/8 RIGHT SIDE 1 BOTTOM 37 D Drawing is representative some models may vary DIMENSIONS IN INCHES DIMENSIONAL INFORMATION Cabinet Furnace Model A *8MPN/L050B12 *8MPN/L075B12 151/2 *8MPN/L075F16 *8MPN100F14 *8MPN/L100F20 191/8 175/8 *8MPN/L100J20 *8MPN/L125J20 *8MPN150J20 223/4 B 14 211/4 Top Bottom F C D Return Air Opening 6 13/8 125/8 H 73/4 21/8 143/4 J 91/2 115/16 J 303/4 H 291/2 41/16 231/8 C 7 183/4 J 33 1/2 11/2 40 21/4 131/4 175/16 213/4 47/8 265/8 NOTE: Evaporator “A” coil drain pan dimensions may vary from furnace duct opening size. Always consult evaporator specifications for duct size requirements. Furnace is designed for bottom return or side return. 17/8 Plugged starting hole to cut side duct opening Return air through back of furnace is NOT allowed. * Denotes Brand Furnace Installation Upflow Inspect the rating plate to be certain the model number begins with “N8MP” or “*8MP”. This identifies the unit as a multi--position furnace and can be Installed in a Upflow, Horizontal Right, Horizontal Left or Downflow position. No modifications are required for upflow installation. (See Figure 3) 6 441 01 2611 06 Figure 3 Typical Upflow Installation SUPPLY AIR This furnace MUST NOT be installed directly on carpeting, tile or other combustible material other than wood flooring or supports. VENT RETURN AIR The horizontal furnaces may be installed directly on combustible wood flooring or supports, however, it is recommended for further fire protection cement board or sheet metal is placed between the furnace and the combustible wood floor and extend 12² beyond the front of the furnace louver door. (This is a recommendation only, not a requirement). Downflow ! FIRE HAZARD. GAS SUPPLY 25--23--17 Horizontal If you purchased a multi--position furnace, it can be installed horizontally in an attic, basement, crawl space, alcove, or suspended from a ceiling in a basement or utility room in either a right or left airflow position. (see Figure 4) Horizontally installed furnaces may be vented out the top of the unit or out the side facing up. See “Side venting” for instructions to rotate the vent to the side. The minimum clearances to combustibles MUST be maintained between the furnace and adjacent construction, as shown in Figure 1 and Figure 2. ONLY the corner of the cabinet is allowed to contact the rafters as shown in Figure 4. All other clearances MUST be observed as shown in Figure 1 and Figure 2. Figure 4 Typical Horizontal Installation WARNING Failure to install unit on noncombustible subbase could result in death, personal injury and/or property damage. Place furnace on noncombustible subbase on downflow applications, unless installing on noncombustible flooring. If you purchased a Multi--position furnace (*8MP) it may be installed in a downflow configuration, (see Figure 5). The minimum clearances to combustion construction MUST be maintained between the furnace and adjacent construction, as shown in Figure 1 and Figure 2. In addition to clearances in Figure 1 and Figure 2, clearance for the vent pipe must be considered. A subbase for combustible floors MUST be used when the furnace is installed as a downflow on combustible material. See 11. “Ductwork and Filter” (Downflow Section). The outlet flange must be bent flat for downflow installation. When installing a four--position furnace in the downflow position (not the *8DNL furnace), the logo is to be repositioned so that it is rightside--up as follows: T8MPN/L 1. Find the door hardware kit that is stored in the furnace and save it. 2. Carefully remove logo from the outside of burner compartment door and save it. VENT VENT RETURN AIR 3. Carefully remove two small plug buttons from outside of blower compartment door and save them. SUPPLY AIR GAS SUPPLY OPTIONAL VENT LOCATION 25- 23- 18a If the furnace is to be suspended from the floor joists in a basement or crawl space or the rafters in an attic, it is necessary to use steel pipe straps or an angle iron frame to attach the furnace. These straps should be attached to the furnace bottom side with sheet metal screws and to the rafters or joists with bolts. The preferred method is to use an angle iron frame bolted to the rafters or joists. If the furnace is to be installed at ground level in a crawl space, consult local codes. A concrete pad 1² to 2² thick is recommended. Thirty inches (30²) is required between the front of the furnace and adjacent construction or other appliances. This should be maintained for service clearance. Keep all insulating materials clear from louvered door. Insulating materials may be combustible. 441 01 2611 06 4. Remove two thumbscrews from blower compartment door by cutting apart metal retainer washers on inside of door with small diagonal cutting pliers. The retainer washers will not unscrew from the thumbscrews. Save the two thumbscrews and two plastic washers. 5. Install two thumbscrews in holes at other end of blower compartment door from where thumbscrews were removed. a. A plastic washer should be on each of the two thumbscrews before inserting the thumbscrews into the blower compartment door holes. b. After inserting each thumbscrew into the proper hole in the blower door, push a new metal retainer washer onto each thumbscrew as far as it will go. 6. Install new strip of rubber gasket on inside of blower compartment door on edge that does not already have a gasket. 7. Install logo retainer pins into holes in blower compartment door from which plug buttons were removed. 8. Install plug buttons into holes in burner compartment door from which logo was removed. 9. Install blower compartment door on furnace with bevel edge and logo at top. 7 1. Carefully remove logo from burner compartment door and save it. 2. Turn the logo rightside--up, and install the logo retainer pins into holes in burner compartment door. 3. New labels for rightside--up application on outside of blower compartment door may be purchased in a kit from your distributor to cover upside--down labels. Note: When drilling new holes make sure metal shavings do not fall on or in components, as this can shorten the life of the furnace. Figure 5 Downflow Venting: The combustion venter MUST be rotated to vent out the side for all downflow installations, (see Figure 5). Bottom venting is not permitted. See “Side venting” for instructions to rotate the vent to the side. In addition to rotating the vent to the side a Vent Pipe Shield (NAHA002VC) is required to shield the hot vent pipe. ! WARNING RETURN AIR See side venting for venter rotation BURN HAZARD. Vent pipe is HOT and could cause personal injury. Hot vent pipe is in reach of small children when installed in downflow position. Typical Downflow Installation VENT N8MPN/L, C8MPN/L, H8MPN/L locate the switch, locate 2 mounting holes or drill above the inducer pressure tap. When drilling the 2 holes make sure to keep the switch and tubing far enough away from the burners or hot surfaces as to not melt the hose, switch, or wires. To prevent possible kinking of the pressure switch hose, trim the hose to remove excess length. Combustible floor base outlet flange adapter OPTIONAL VENT 10. Install burner compartment door on furnace with bevel edge at bottom. Install vent pipe shield NAHA002VC. Pressure Switch Relocation Vent Shield Kit If the furnace is installed in the upflow position, the pressure switch will remain in the same position as installed by the factory unless the inducer is rotated. If the furnace is installed in an orientation that places the pressure switch below the pressure tap on the inducer housing, then the switch MUST be relocated. In order to re- GAS SUPPLY MUST BE OPPOSITE VENT DISCHARGE SIDE SUPPLY AIR 25--23--19 3. Side Venting This furnace is shipped from the factory with the venter assembly in an upflow configurations (top vent). The venter assembly can easily be rotated to a side vent configurations for use in upflow, horizontal--flow, or downflow application. Figure 6 Furnace with Screws When using a side vent configuration (side outlet instead of top outlet), it may be necessary to relocate the pressure switch to the alternate position on the opposite side of the top panel. Two screw holes are provided at the alternate position. Route the pressure switch tubing so the tubing is not kinked and not touching the hot collector box, venter housing, or motor. It may be necessary to shorten the length of the tubing to properly route the tubing and eliminate kinks. Rotating the Venter Assembly 1. If gas and electrical power have already been connected to unit shut off gas and remove power from unit. Unscrew screws on burner compartment door and remove burner compartment door. See Figure 6. 2. Disconnect power leads to the venter motor and hose to pressure switch. Remove three (3) or four (4) screws which secure the venter to the collector box, (see Figure 7). Vent Plate Screws (2) 25--23--45 3. Cut webbing with a pair of snips holding the vent plate to the cabinet on either the left or right side of unit depending on right or left venting as desired. Discard vent plate, (see Figure 6). 8 441 01 2611 06 Figure 7 Venter Gasket 4. Replace venter gasket (part # 1013540, if needed) to venter assembly with adhesive in the same location as the old one. Entry 5. Rotate venter assembly 90° right or left from original location depending on venting configurations. 6. Tighten the three (3) or four (4) screws that secure the venter assembly to the collector box. Do tighten screws enough to compress venter gasket. Main Line 7. Replace power leads to venter motor and reconnect hose to pressure switch. NOTE: Unused open vent hole must be covered. A Vent Cover is supplied with Vent Pipe Shield Kit NAHA002VC. A 55/16² diameter Vent Cover is available separately from your distributor, or one can be fabricated with sheet metal for all side vent installations. 25--23--52b 25--23--52c 4. Combustion & Ventilation Air ! WARNING evaluated carefully as it may be necessary to provide outdoor air for combustion. CARBON MONOXIDE POISONING HAZARD. Failure to provide adequate combustion and ventilation air could result in death and/or personal injury. Use methods described here combustion and ventilation air. to provide Furnaces require ventilation openings to provide sufficient air for proper combustion and ventilation of flue gases. All duct or openings for supplying combustion and ventilation air must comply with the gas codes, or in the absence of local codes, the applicable national codes. Combustion and ventilation air must be supplied in accordance with one of the following: 1. Section 8.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, (NFGC), ANSI Z223.1--2002/NFPA 54--2002 in the U.S., 2. Sections 7.2, 7.3, 7.5, 7.6, 7.7, and 7.8 of National Standard of Canada, Natural Gas and Propane Installation Code (NSCNGPIC), CSA B149.1--00 in Canada, 3. Applicable provisions of the local building code. · · · · · · · · · · · · · · · · · · · Commercial buildings. Buildings with indoor pools. Furnaces installed in laundry rooms. Furnaces installed in hobby or craft rooms. Furnaces installed near chemical storage areas. Permanent wave solutions for hair. Chlorinated waxes and cleaners. Chlorine based swimming pool chemicals. Water softening chemicals. De--icing salts or chemicals. Carbon tetrachloride. Halogen type refrigerants. Cleaning solvents (such as perchloroethylene). Printing inks, paint removers, varnishes, etc. Hydrochloric acid. Sulfuric Acid. Solvent cements and glues. Antistatic fabric softeners for clothes dryers. Masonry acid washing materials. Outdoor Combustion Air Method A space having less than 50 cubic feet per 1,000 BTUH input rating for all gas appliances installed in the space requires outdoor air for combustion and ventilation. When the installation is complete, check that all appliances have adequate combustion air and are venting properly. See Venting And Combustion Air Check in “5. Gas Vent Installation” Section in this manual. Air Openings and Connecting Ducts Contaminated Combustion Air 2. Connect ducts or openings directly to the outdoors. Installations in certain areas or types of structures could cause excessive exposure to contaminated air having chemicals or halogens that will result in safety and performance related problems and may harm the furnace. These instances must use only outdoor air for combustion. The following areas or types of structures may contain or have exposure to the substances listed below. The installation must be 441 01 2611 06 1. Total input rating for all gas appliances in the space MUST be considered when determining free area of openings. 3. When screens are used to cover openings, the openings MUST be no smaller than 1/4² mesh. 4. The minimum dimension of air ducts MUST NOT be less than 3² . 5. When sizing a grille, louver or screen use the free area of opening. If free area is NOT stamped or marked on grill or louver, assume a 20% free area for wood and 60% for metal. Screens shall have a mesh size not smaller than 1/4². 9 Requirements air when two permanent openings, one inlet and one outlet, are used. 1. Provide the space with sufficient air for proper combustion and ventilation of flue gases using horizontal or vertical ducts or openings. 2. Figure 8 illustrates how to provide combustion and ventilation Figure 8 a. One opening MUST commence within 12² of the floor and the second opening MUST commence within 12² of the ceiling. b. Size openings and ducts per Table 1. Outside Air (This is ONLY a guide. Subject to codes of country having jurisdiction.) This installation NOT approved in Canada Gable Vent Gas Vent Gable Vent Gas Vent Ventilated Attic Top Above Insulation Optional Inlet Air (1) Ventilated Attic Gas Vent Top Above Insulation Outlet Air (1) Inlet Air (1) Inlet Air (1) Furnace Soffit Vent Outlet Air (1) Soffit Vent Outlet Air (1) Furnace Inlet Air (2) Ventilated Crawl Space Outlet Air (2) Inlet Air (1) Furnace Inlet Air (2) Minimum One Inlet and One Outlet Air Supply is Required May be in and Combination Shown Inlet Air Opening Must be Within12²(300mm) of floor Outlet Air Opening Must be Within12²(300mm) of ceiling (1) 1 Square Inch (6cm2) per 4000 BTUH (2) 1 Square Inch (6cm2) per 2000 BTUH c. Horizontal duct openings require 1 square inch of free area per 2,000 BTUH (1,100 mm2/kW) of combined input for all gas appliances in the space (see Table 1). nicate with the outdoors or shall communicate through a vertical or horizontal duct to the outdoors or spaces (crawl or attic) that freely communicate with the outdoors. d. Vertical duct openings or openings directly communicating with the outdoors require 1 square inch of free area per 4,000 BTUH (550 mm2/kW) for combined input of all gas appliances in the space (see Table 1). 4. Combination of Indoor and Outdoor Air shall have: 3. When one permanent outdoor opening is used, the opening requires: a. 1 sq. in of free area per 3,000 BTUH (700 mm2/kW) for combined input of all gas appliances in the space (see Table 1) and a. Indoor openings that comply with the Indoor Combustion Air Method below and b. Outdoor openings located as required in the Outdoor Combustion Air Method above and c. Outdoor openings sized as follows. 1) Calculate the Ratio of all Indoor Space volume divided by required volume for Indoor Combustion Air Method. Outdoor openings sized as follows. b. not less than the sum of the areas of all vent connectors in 2) Outdoor opening size reduction Factor is 1 minus the Ratio in 1) above. the space. The opening shall commence within 12² of the top of the enclosure. Appliances shall have clearances of at least 1² from the sides and back and 6² from the front. The opening shall directly commu- Table 1 3) Minimum size of Outdoor openings shall be the size required in Outdoor Combustion Air Method above multiplied by reduction Factor. Free Area Minimum Free Area Required for Each Opening or Duct to Outdoors BTUH Input Rating Two Horizontal Ducts (sq. in./2,000 BTUH) Single Opening (sq. in./3,000 BTUH) Two Vertical Ducts or Openings (sq. in./4,000 BTUH) Round Duct (sq. in. /4,000 BTUH) 50,000 25 sq. in. 16.7 sq. in. 12.5 sq. in. 4² 75,000 37.5 sq. in. 25 sq. in. 18.75 sq. in. 5² 100,000 50 sq. in. 33.3 sq. in. 25 sq. in. 6² 125,000 62.50 sq. in. 41.7 sq. in. 31.25 sq. in. 7² 150,000 75 sq. in. 50 sq. in. 37.5 sq. in. 7² EXAMPLE: Determining Free Area Furnace 100,000 Furnace 100,000 10 + + Water Heater 30,000 Water Heater 30,000 = = Total Input (130,000 ¸ 4,000) Total Input (130,000 ¸ 2,000) = 32.5 Sq. In. Vertical = 65 Sq. In. Horizontal 441 01 2611 06 Indoor Combustion Air The Standard Method may be used, if the space has no less volume than 50 cubic feet per 1,000 BTUH of the maximum input ratings for all gas appliances installed in the space. The standard method permits indoor air to be used for combustion and ventilation air. Standard and Known-- Air-- Infiltration Rate Methods ã NFPA & AGA Indoor air is permitted for combustion and ventilation, if the Standard or Known--Air--Infiltration Rate Method is used. The Known Air Infiltration Rate Method shall be used if the infiltration rate is known to be less than 0.40 air changes per hour (ACH) and equal to or greater than 0.10 ACH. Infiltration rates greater than 0.60 ACH shall not be used. The minimum required volume of the space varies with the number of ACH and shall be determined per Table 2 or Equations 1 and 2. Determine the minimum required volume for each appliance in the space, and add the volumes together to get the total minimum required volume for the space. WARNING ! CARBON MONOXIDE POISONING HAZARD. Failure to supply adequate combustion air could result in death and/or personal injury. Most homes will require additional air from outdoors for combustion and ventilation. A space with at least 50 cubic feet per 1,000 BTUH input rating or homes with tight construction may need outdoor air to supplement air infiltration for proper combustion and ventilation of flue gases. T bl 2 Table MINIMUM SPACE VOLUME FOR 100% COMBUSTION AND VENTILATION AIR FROM INDOORS (ft3) Other Than Fan- Assisted Total (1,000’s Btuh) Fan- assisted Total (1,000’s Btuh) ACH 30 40 50 50 75 0.60 1,050 1,400 1,750 1,250 1,875 2,500 3,125 3,750 0.50 1,260 1,680 2,100 1,500 2,250 3,000 3,750 4,500 0.40 1,575 2,100 2,625 1,875 2,813 3,750 4,688 5,625 0.30 2,100 2,800 3,500 2,500 3,750 5,000 6,250 7,500 0.20 3,150 4,200 5,250 3,750 5,625 7,500 9,375 11,250 0.10 6,300 8,400 10,500 7,500 11,250 15,000 18,750 22,500 0.00 NP NP NP NP NP NP NP NP NP = Not Permitted Table 2 Minimum Space Volumes were determined by using the following equations from the National Fuel Gas Code ANSI Z223.1/NFPA 54--2002, 8.3.3.2: 1. For other than fan--assisted appliances such as a draft hood--equipped water heater, Volume 2. 21 ft3 ACH ( I other 1000 Btu / hr fan = 15 ft3 ACH ( I fan 1000 Btu / hr ) I other = combined input of all other than fan--assisted appliances in Btu/hr I fan = combined input of all fan--assisted appliances in Btu/hr ACH = air changes per hour (ACH shall not exceed 0.60.) The following requirements apply to the Standard Method and to the Known Air Infiltration Rate Method. · Adjoining rooms can be considered part of a space, if there are no closable doors between rooms. · An attic or crawl space may be considered a space that freely communicates with the outdoors provided there are adequate ventilation openings directly to outdoors. Openings MUST remain open and NOT have any means of being closed off. Ven- 441 01 2611 06 125 150 tilation openings to outdoors MUST be at least 1 square inch of free area per 4,000 BTUH of total input rating for all gas appliances in the space. · In spaces that use the Indoor Combustion Air Method, infiltration should be adequate to provide air for combustion, ventilation and dilution of flue gases. However, in buildings with unusually tight construction, additional air MUST be provided using the methods described in section titled Outdoor Combustion Air Method: · Unusually tight construction is defined as Construction with: ) For fan--assisted appliances such as this furnace, Volume If: other = 100 1. Walls and ceilings exposed to the outdoors have a continuous, sealed vapor barrier. Openings are gasketed or sealed and 2. Doors and openable windows are weather stripped and 3. Other openings are caulked or sealed. These include joints around window and door frames, between sole plates and floors, between wall--ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines, etc. Ventilation Air Some provincial codes and local municipalities require ventilation or make--up air be brought into the conditioned space as replacement air. Whichever method is used, the mixed return air temperature across the heat exchanger MUST not fall below 60° continuously, or 55° on an intermittent basis so that flue gases will not condense excessively in the heat exchanger. Excessive condensation will shorten the life of the heat exchanger and possibly void your warranty. 11 5. Gas Vent Installation WARNING CARBON MONOXIDE POISONING, FIRE AND ! EXPLOSION HAZARD. Failure to properly vent this furnace could result in death, personal injury and/or property damage. Read and follow all instructions in this section. Install the vent in compliance with codes of the country having jurisdiction, local codes or ordinances and these instructions. This Category I furnace is fan--assisted. A fan assisted appliance is an appliance equipped with an integral mechanical means to either draw or force products of combustion through the heat exchanger. Category I furnace definition: A central furnace which operates with a non--positive vent static pressure and with a flue loss not less than 17 percent. These furnaces are approved for common-venting and multi--story venting with other fan--assisted or draft hood--equipped appliances in accordance with the NFGC or NSCNGPIC Category I Safe Venting Requirements Category I furnace vent installations shall be in accordance with Parts 10 and 13 of the National Fuel Gas Code (NFGC), ANSI Z223.1--2002/NFPA 54--2002; and/or Section 7 and Appendix C of the CSA B149.1--00, National Standard of Canada, Natural Gas and Propane Installation Code; the local building codes; furnace and vent manufacturer’s instructions. NOTE: The following instructions comply with the ANSI Z223.1/NFPA 54 National Fuel Gas Code and CSA B149.1 Natural Gas and Propane Installation code, based on the input rate on the furnace rating plate. 1. If a Category I vent passes through an attic, any concealed space or floor, use ONLY Type B or Type L double wall vent pipe. If vent pipe passes through interior wall, use Type B vent pipe with ventilated thimble ONLY. 2. Do NOT vent furnace into any chimney serving an open fireplace or solid fuel burning appliance. 3. Use the same diameter Category I connector or pipe as permitted by: · the National Fuel Gas Code Code (NFGC) ANSI Z223.1--2002 / NFPA 54--2002 sections 10 and 13 venting requirements in the United States or · the National Standard of Canada Natural Gas and Propane Installation Code (NSCNGPIC) CSA B149.1--00 section 7 and appendix C venting requirements in Canada. 4. Push the vent connector onto the furnace flue collar of the venter assembly until it touches the bead (at least 5/8² overlap) and fasten with at least two field--supplied, corrosion--resistant, sheet metal screws located at least 140° apart. 5. Keep vertical Category I vent pipe or vent connector runs as short and direct as possible. 6. Vertical outdoor runs of Type--B or ANY single wall vent pipe below the roof line are NOT permitted. 7. Slope all horizontal runs up from furnace to the vent terminal a minimum of 1/4² per foot (21 mm/m). 12 8. Rigidly support all horizontal portions of the venting system every 6¢ or less using proper clamps and metal straps to prevent sagging and ensure there is no movement after installation. 9. Check existing gas vent or chimney to ensure they meet clearances and local codes. See Figure 1 10. The furnace MUST be connected to a factory built chimney or vent complying with a recognized standard, or a masonry or concrete chimney lined with a lining material acceptable to the authority having jurisdiction. Venting into an unlined masonry chimney or concrete chimney is prohibited. See the 6. Masonry Chimney Venting section in these instructions. 11. Fan--assisted combustion system Category I furnaces shall not be vented into single--wall metal vents. 12. Category I furnaces must be vented vertically or nearly vertically, unless equipped with a listed mechanical venter. 13. Vent connectors serving Category I furnaces shall not be connected into any portion of mechanical draft systems operating under positive pressure. A 4--to--3 inch reducer is permitted at the flue collar when installing a 50,000 Btuh gas input furnace, if the installation meets all the following requirements for sizing the vent connectors and vents: 1. The National Fuel Gas Code, ANSI Z223.1/NFPA--54--2002, sections 10.5.3.1(1), 10.6.3.1(2), 10.10.3.1, 13.1.2, 13.1.10, and 13.2.21(1) through (3) in the U.S. or 2. The Natural Gas and Propane Installation Code CSA B149.1--00, sections 7.13.1(b), 7.13.2(b), 7.18.5(b), and Appendix C--GVR no. 2. in Canada. 441 01 2611 06 Venting and Combustion Air Check NOTE: When an existing Category I furnace is removed or replaced, the original venting system may no longer be sized to properly vent the attached appliances, and to make sure there is adequate combustion air for all appliances, MAKE THE FOLLOWING CHECK. ! WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation, could result in carbon monoxide poisoning or death: The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1.Seal any unused openings in the venting system. 2.Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or CSA B149.1, Natural Gas and Propane Installation Code and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. 3.As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building. Figure 9 Vent Check Vent Pipe Typical Gas Water Heater Draft Hood Match NOTE: If flame pulls towards draft hood, this indicates sufficient infiltration air. Venting to Existing Masonry Chimney Dedicated venting of one fan assisted furnace into any masonry chimney is restricted. A chimney must first be lined with either Type B vent sized in accordance with NFGC tables 13.1 or 13.2 or a listed, metal lining system, or venting into a masonry chimney is permitted as outlined with use of an optional listed masonry chimney kit. (See Section 7 Masonry Chimney Venting of these instructions.) Listed, corrugated metallic chimney liner systems in masonry chimneys shall be sized by using NFGC tables per 13.1.7 for dedicated venting and per 13.2.19 for common venting with the maximum capacity reduced by 20% (0.80 X maximum capacity) and the minimum capacity as shown in the applicable table. In Canada, use the NSCNGPIC, appendix C, section 10. Corrugated metal vent systems installed with bends or offsets require additional reduction of 5% of the vent capacity for each bend up to 45° and 10% of the vent capacity for each bend from 45° up to 90°. NOTE: Two (2) 45° elbows are equivalent to one (1) 90° elbow. 4.Close fireplace dampers. Combined Venting into a Masonry Chimney 5.Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan. Venting into a masonry or concrete chimney is only permitted as outlined in the NFGC or NSCNGPIC venting tables. Follow all safe venting requirements. Note: See section “7. Masonry Chimney Venting”. 6.Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously. 7.Test for spillage from draft hood equipped appliances at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle. (Figure 9) 8.If improper venting is observed, during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or CSA B149.1, Natural Gas and Propane Installation Code. 9.After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas--fired burning appliance to their previous conditions of use. 441 01 2611 06 13 6. Horizontal Venting Category I Furnaces With External Power Venters In order to maintain a Category I classification of fan--assisted furnaces when vented horizontally with sidewall termination, a power venter is REQUIRED to maintain a negative pressure in the venting system. In the U.S.: Per the NFGC, a listed power venter may be used, when approved by the authority having jurisdiction. In Canada: Only power venters approved by the appliance manufacturer and where allowed by the authority having jurisdiction may be used Please consult the Fields Controls Co. or Tjernlund Products, Inc. for power venters certified for use with our furnaces. 14 Vent Termination Venting Through a Non-- Combustible and Combustible Wall Consult External Power Venter manufacturer instructions. Select the power venter to match the Btuh input of the furnace being vented. Follow all of the Power Venter manufacturer’s installation requirements included with the power venter for: · venting installation, · vent terminal location, · preventing blockage by snow, · protecting building materials from degradation by flue gases, · see Figure 10 for required vent termination. NOTE: It is the responsibility of the installer to properly terminate the vent and provide adequate shielding. This is essential in order to avoid water/ice damage to building, shrubs and walkways. 441 01 2611 06 Figure 10 Other than Direct Vent Termination Clearance N V V D H V E M B V I B L B C G X V X V K A V B B F J A 25--24--65--2 B X AIR SUPPLY INLET V VENT TERMINAL Item Clearance Descriptions AREA WHERE TERMINAL IS NOT PERMITED Canadian Installation (1) U.S. Installation (2) A Clearance above grade, veranda, porch, deck, balcony, or anticipated snow level 12² (30cm) # 12² (30 cm) B Clearance to a window or door that may be opened 6² (15 cm) for appliances £ 10,000 BTUH (3kW), 12² (30 cm) for appliances > 10,000 Btuh (3 kW) and £ 100,000 Btuh (30 kW), 36² (91 cm) for appliances > 100,000 Btuh (30 kW) 4¢ (1.2 m) below or to the side of the opening. 1¢ (30 cm) above the opening. C Clearance to a permanently closed window * * D Vertical clearance to a ventilated soffit located above the terminal within a horizontal distance of 2¢ (61cm) from the centerline of the terminal * * E Clearance to an unventilated soffit * * F Clearance to an outside corner * * G Clearance to an inside corner * * H Clearance to each side of the centerline extended above electrical meter or gas service regulator assembly 3¢ (91 cm) within 15¢ (4.5 m) above the meter/regulator assembly 3¢ (91 cm) within 15¢ (4.5 m) above the meter/regulator assembly I Clearance to service regulator vent outlet 3¢ (91 cm) * J Clearance to non--mechanical air supply inlet to building or the combustion air inlet to any other appliance 6² (15 cm) for appliances £ 10,000 BTUH (3kW), 12² (30 cm) for appliances > 10,000 Btuh (3 kW) and £ 100,000 Btuh (30 kW), 36² (91 cm) for appliances > 100,000 Btuh (30 kW) 4¢ (1.2 m) below or to the side of opening: 1¢ (30 cm) above opening. K Clearance to a mechanical air supply inlet 6¢ (1.83 m) 3¢ (91 cm) above if within 10¢ (3m horizontally) L Clearance under a veranda, porch, deck, or balcony 12² (30 cm) + * M Clearance to each side of the centerline extended above or below vent terminal of the furnace to a dryer or water heater vent, or other appliance’s direct vent intake or exhaust. * * N Clearance from a plumbing vent stack 3¢ (91 cm) 3¢ (91 cm) (1.) In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code (2.) In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code # 18² (46 cm) above roof surface + Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. * For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, clearances shall be in accordance with local installation codes and the requirements of the gas supplier and the manufacture’s installation instructions. Notes: 1. The vent for this appliance shall not terminate a. Over public walkways; or b. Near soffit vents or crawl space vents or other areas where condensate or vapor could create a nusiance or hazard or property damage; or c. Where condensate vapor could cause damage or could be detrimental to the operation of regulators, relief valves, or other equipment. 2. When locating vent terminations, consideration must be given to prevailing winds, location, and other conditions which may cause recirculation of the combustiob products of adjacent vents. Recirculation can cause poor combustion, inlet condensate problems, and accelerated corrosion of the heat exchangers. 441 01 2611 06 15 7. Masonry Chimney Venting Chimney Inspection All masonry chimney construction must conform to Standard ANSI/NFPA 211--2003 and to any state or local codes applicable. The chimney must be in good condition and a complete chimney inspection must be conducted prior to furnace installation. If the inspection reveals damage or abnormal conditions, make necessary repairs or seek expert help. See Figure 11 “The Chimney Inspection Chart”. Measure inside area of tile--liner and exact height of chimney from the top of the chimney to the highest appliance flue collar or drafthood outlet. Connector Type To reduce flue gas heat loss and the chance of condensate problems, the vent connector must be double--wall Type B vent. Venting Restrictions for Chimney Types Interior Chimney -- has no sides exposed to the outdoors below the roofline. All installations can be single furnace or common vented with another draft hood equipped Category I appliance. Exterior Chimney -- has one or more sides exposed to the outdoors below the roof line. All installations with a 99% Winter Design Temperature* below 17°F must be common vented only with a draft hood equipped Category I appliance. * The 99% Winter Design Dry--Bulb (db) temperatures are found in the 1993 ASHRAE Fundamentals Handbook, Chapter 24, Table 1 (United States) and 2 (Canada), or use the 99.6% heating db temperatures found in the 1997 or 2001 ASHRAE Fundamentals Handbook, Climatic Design Information chapter, Table 1A (United States) and 2A (Canada). ! U.S.A.--Refer to Sections 13.1.9 or 13.2.20 of the NFGC or the authority having jurisdiction to determine whether relining is required. If relining is required, use a properly sized listed metal liner, Type--B vent, or a listed alternative venting design. NOTE: See the NFGC, 13.1.9 and 13.2.20 regarding alternative venting design and the exception, which cover installations such as the Chimney Adapter Kits NAHA001DH and NAHA002DH. The Chimney Adapter Kits are listed alternative venting designs for these furnaces. See the kit instructions for complete details. Canada (and U.S.A.)--This furnace is permitted to be vented into a clay tile--lined masonry chimney that is exposed to the outdoors below the roof line, provided: 1. Vent connector is Type--B double--wall, and 2. This furnace is common vented with at least 1 draft hood-equipped appliance, and 3. The combined appliance input rating is less than the maximum capacity given in Table A, and 4. The input rating of each space--heating appliance is greater than the minimum input rating given in Table B for Masonry Chimneys for the local 99% Winter Design Temperature. Chimneys having internal areas greater than 38 square inches require furnace input ratings greater than the input ratings of these furnaces. See footnote at bottom of Table B, and 5. The authority having jurisdiction approves. WARNING CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD. Failure to properly vent this furnace could result in death, personal injury and/or property damage. These furnaces are CSA (formerly AGA and CGA) design--certified for venting into exterior clay tile--lined masonry chimneys with a factory accessory Chimney Adapter Kit. Refer to the furnace rating plate for correct kit usage. The Chimney Adapter Kits are for use with ONLY furnaces having a Chimney Adapter Kit number marked on the furnace rating plate. 16 If a clay tile--lined masonry chimney is being used and it is exposed to the outdoors below the roof line, relining might be required. Chimneys shall conform to the Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances ANSI/NFPA 211--2003 in the United States and to a Provincial or Territorial Building Code in Canada (in its absence, the National Building Code of Canada) and must be in good condition. If all of these conditions cannot be met, an alternative venting design shall be used, such as the listed chimney adapter kit with a furnace listed for use with the kit, a listed chimney--lining system, or a Type--B vent. These furnaces are CSA design--certified for use in exterior clay tile--lined masonry chimneys with a factory accessory Chimney Adapter Kit. Refer to the furnace rating plate for correct kit usage. The Chimney Adapter Kits are listed alternative venting designs and are for use with ONLY furnaces having a Chimney Adapter Kit number marked on the furnace rating plate. 441 01 2611 06 Figure 11 CHIMNEY INSPECTION CHART Foradditional requirementsreferto the National Fuel GasCode NFPA 54/ANSI Z223.1--2002 and ANSI/NFPA 211--2003 Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances in the U.S.A. or to the Canadian Installation Code CSA B149.1--00 in Canada. Crown condition: Missing mortar or brick? Yes Rebuild crown No Is Chimney properly lined with clay tile liner? No Yes Is liner and top seal in good condition Repair liner or top seal or reline chimney as necessary. No Yes Reline Repair Debris in cleanout? Mortar, tile, metal vent, fuel oil residue? No Clay tile misalignment, missing sections, gaps? Remove metal vent or liner. No Remove mortar and tile debris? No No Yes No Chimney exposed to outdoors below roof line? Yes Yes No Condensate drainage at bottom of chimney? Mortar or tile debris? Yes Is Chimney lined with properly sized, listed liner or Type--B vent? Consult Part B of chimney adapter venting instructions for application suitability. Suitable Yes Yes Yes Is Chimney to be dedicated to a single furnace? Not Suitable Install chimney adapter per instructions. Not Suitable No Consult Part C of chimney adapter venting instructions for application suitability. Line chimney with properly sized, listed flexible metal liner or Type--B vent per NFGC or NSCNGPIC Vent Sizing Tables and liner or vent manufacturer’s installation instructions. Suitable Install chimney adapter per instructions. Chimney is acceptable for use 441 01 2611 06 17 Exterior Masonry Chimney, FAN+NAT Installations with Type--B Double--Wall Vent Connectors ã NFPA & AGA Table A-Combined Appliance Maximum Input Rating in Thousands of Btu per Hr 12 19 28 38 6 74 119 178 257 INTERNAL AREA OF CHIMNEY (SQ IN.) 8 80 130 193 279 10 84 138 207 299 15 NR 152 233 334 20 NR NR 250 368 30 NR NR NR 404 Table B-Minimum Allowable Input Rating of Space--Heating Appliance in Thousands of Btu per Hr 12 INTERNAL AREA OF CHIMNEY (SQ IN.) 19 28 17 t o 26° 26°F 0 55 38 99 141 8 52 74 111 154 10 NR 90 125 169 15 NR NR 167 212 20 NR NR 212 258 30 NR NR NR 362 Local 99% Winter Design Temperature: 5 to 16°° F* 5 t o 16° 6°°F 6 NR 78 121 166 8 NR 94 135 182 10 NR 111 149 198 15 NR NR 193 247 20 NR NR NR 293 30 NR NR NR 377 A chimney without a clay tile liner, which is otherwise in good condition, shall be rebuilt to conform to ANSI/NFPA 211 or be lined with a UL listed (ULC listed in Canada) metal liner or UL listed Type--B vent. Relining with a listed metal liner or Type--B vent is considered to be a vent--in--a--chase. If a metal liner or Type--B vent is used to line a chimney, no other appliance shall be vented into the annular space between the chimney and the metal liner. Appliance operation has a significant impact on the performance of the venting system. If the appliances are sized, installed, adjusted, and operated properly, the venting system and/or the appliances should not suffer from condensation and corrosion. The venting system and all appliances shall be installed in accordance with applicable listings, standards, and codes. The furnace should be sized to provide 100 percent of the design heating load requirement plus any margin that occurs because of furnace model size capacity increments. Heating load estimates can be made using approved methods available from Air Conditioning Contractors of America (Manual J); American Society of Heating, Refrigerating, and Air--Conditioning Engineers; or other approved engineering methods. Excessive oversizing of the furnace could cause the furnace and/or vent to fail prematurely. When a metal vent or metal liner is used, the vent or liner must be in good condition and be installed in accordance with the vent or liner manufacturer’s instructions. To prevent condensation in the furnace and vent system, the following precautions must be observed: 1. --10 -1 t o 4 4°°F Local 99% Winter Design Temperature: --10 to 4°° F* 6 NR NR 145 196 8 NR NR 159 213 10 NR NR 175 231 15 NR NR NR 283 20 NR NR NR 333 30 NR NR NR NR --11°° F or lower 2. 3. Local 99% Winter Design Temperature: --11°° F or lower* Not recommended for any vent configuration * The 99% Winter Design Dry--Bulb (db) temperatures are found in the 1993 ASHRAE Fundamentals Handbook, Chapter 24, Table 1 (United States) and 2 (Canada), or use the 99.6% heating db temperaturesfound in the 1997 or 2001 ASHRAE Fundamentals Handbook, Climatic Design Information chapter, Table 1A (United States) and 2A (Canada). Inspections before the sale and at the time of installation will determine the acceptability of the chimney or the need for repair and/or (re)lining. Refer to the Chimney Inspection Chart to perform a chimney inspection. 18 Shows signs of vent gas condensation, the chimney should be relined in accordance with local codes and the authority having jurisdiction. The chimney should be relined with a listed metal liner, Type--B vent, or a listed chimney adapter kit to reduce condensation. If a condensate drain is required by local code, refer to the NFGC, Section 10.9 for additional information on condensate drains. Indicates the chimney exceeds the maximum permissible size in the tables, the chimney should be rebuilt or relined to conform to the requirements of the equipment being installed and the authority having jurisdiction. APPLIANCE APPLICATION REQUIREMENTS Local 99% Winter Design Temperature: 17 to 26°° F* 6 a. b. VENT HEIGHT (FT) VENT G HEIGHT (FT) If the inspection of a previously used tile--lined chimney: 4. The return--air temperature must be at least 60°F db except for brief periods of time during warm--up from setback at no lower than 55°F db or during initial start--up from a standby condition. Adjust the gas input rate per the installation instructions. Low gas input rate causes low vent gas temperatures, causing condensation and corrosion in the furnace and/or venting system. Derating is permitted only for altitudes above 2000¢. Adjust the air temperature rise to the midpoint of the rise range or slightly above. Low air temperature rise can cause low vent gas temperature and potential for condensation problems. Set the thermostat heat anticipator or cycle rate to reduce short cycling. Air for combustion must not be contaminated by halogen compounds which include chlorides, fluorides, bromides, and iodides. These compounds are found in many common home products such as detergent, paint, glue, aerosol spray, bleach, cleaning solvent, salt, and air freshener, and can cause corrosion of furnaces and vents. Avoid using such products in the combustion--air supply. Furnace use during construction of the building could cause the furnace to be exposed to halogen compounds, causing premature failure of the furnace or venting system due to corrosion. 441 01 2611 06 Vent dampers on any appliance connected to the common vent can cause condensation and corrosion in the venting system. Do not use vent dampers on appliances common vented with this furnace. 8. Gas Supply and Piping WARNING ! ! CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD. Failure to follow safety warnings exactly could result in serious injury, death, and/or property damage. Models designated for Natural Gas are to be used with Natural Gas ONLY, unless properly converted to use with LP gas. FIRE HAZARD WARNING Failure to follow safety warnings exactly could result in serious injury, death, and/or property damage. Use wrench to hold furnace gas control valve when turning elbows and gas line to prevent damage to the gas control valve and furnace. Figure 12 Gas Supply Requirements Typical Gas Piping (N8MP) Manual Equipment Shutoff Valve · Use only the Type of gas approved for this furnace. See rating plate for approved gas type. · Gas input must not exceed the rated input shown on the rating plate. Overfiring will result in failure of heat exchanger and cause dangerous operation. · Do not allow minimum supply pressure to vary downward. Doing so will decrease input to furnace. Refer to Table 3 for gas supply. Refer to Table 7 and Table 8 for manifold pressures. Left entry Union Table 3 Gas Type Gas Pressures Supply Pressure Recommended Max. Min. Natural 7² 14² 4.5² Propane 11² 14² 11² Right entry Dip leg & pipe cap Left side entry 25--24--36 Gas Piping Requirements 3. Use black iron or steel pipe and fittings or other pipe approved by local code. NOTE: The gas supply line must be installed by a qualified service technician in accordance with all building codes. 4. Use pipe thread compound which is resistant to natural and LP gases. 5. Use ground joint unions and install a drip leg no less than 3² long to trap dirt and moisture before it can enter gas control valve inside furnace. NOTE: In the state of Massachusetts. 1. 2. a. Gas supply connections MUST be performed by a licensed plumber or gas fitter). 6. Provide a 1/8² NPT plugged tapping for test gauge connection immediately up stream of gas supply connection to furnace. b. When flexible connectors are used, the maximum length shall not exceed 36² (915 mm). 7. Use two pipe wrenches when making connections to prevent furnace gas control valve from turning. c. When lever handle type manual equipment shutoff valves are used, they shall be T--handle valves. NOTE: If local codes allow the use of a flexible gas appliance connector, always use a new listed connector. Do not use a connector which has previously served another gas appliance. d. The use of copper tubing for gas piping is NOT approved. 8. Install gas piping in accordance with local codes, or in the absence of local codes, the applicable national codes. Flexible corrugated metal gas connector may NOT be used inside the furnace or be secured or supported by the furnace or ductwork. 9. Properly size gas pipe to handle combined appliance load or run gas pipe directly from gas meter or LP gas regulator. It is recommended that a manual equipment shutoff valve be installed in the gas supply line outside the furnace. Locate valve as close to the furnace as possible where it is readily accessible. Refer to Figure 12. 441 01 2611 06 10. Install correct pipe size for run length and furnace rating. 11. Measure pipe length from gas meter or LP second stage regulator to determine gas pipe size. 19 Right Side Gas Supply Piping (N8MP) Figure 15 Gas Valve with Elbows (N8MP) Gas line can be installed directly to the gas valve through the hole provided in the right side of the cabinet. See Figure 12 Left Side Gas Supply Piping (N8MP) Two(2) 90° street elbows or two(2) 90° standard elbows and two(2) close nipples are required for left side gas supply. See Figure 12. Piping with Street Elbows 1. 2. 3. 25--23--22 Assemble the elbows so that the outlet of one(1) elbow is 90° from the inlet of the other. The elbows should be tight enough to be leak proof. An additional 1/4 turn will be required at the end of step 2, see Figure 13. Screw elbow assembly into gas valve far enough to be leak proof. Position elbow assembly so that the inlet of the elbow is at the top of the gas valve. An additional 3/8 turn will be required in step 3. Turn open end of inlet elbow to face the left side of the furnace (1/4 turn), see Figure 14. Turn assembly an additional 3/8 turn to position inlet near the bottom back corner of the gas valve in line with gas opening on left side of furnace, see Figure 15. Figure 13 4. Gas supply line then can be run directly into opening of elbow. Piping with Close Nipples and Standard Elbows 1. Assemble elbows and nipples similar to street elbows shown in Figure 13. 2. Follow steps 2 through 4 Piping with Street Elbows. ! WARNING FIRE HAZARD Failure to follow safety warnings exactly could result in serious injury, death, and/or property damage. Use wrench to hold furnace gas control valve when turning elbows and gas line to prevent damage to the gas control valve and furnace. Elbows (N8MP) Left Side Gas Entry (*8MP) (See Figure 16) Pipe can be run directly to gas valve through the hole provided in the left side of the cabinet. Right Side Gas Entry (*8MP) (See Figure 16) 25--23--23c Two (2) 90° street elbows or two (2) 90° standard elbows and two (2) close nipples are required for right side gas supply,. Figure 16 Figure 14 Typical Gas Piping (*8MP) Gas Valve with Elbows (N8MP) 25--23--21a 25--24--35a 20 441 01 2611 06 Piping with Street Elbows 1. 2. ! Assemble the elbows so that the outlet of one(1) elbow is 90° from the inlet of the other. The elbows should be tight enough to be leak proof. An additional 1/4 turn will be required at the end of step 2, see Figure 13. Failure to properly install metal gas connector could result in death, bodily injury and/or property damage. Screw elbow assembly into gas valve far enough to be leak proof. Position elbow assembly so that the inlet of the elbow is at the bottom of the gas valve. An additional 1/2 turn will be required in step 3. Turn open end of inlet elbow to face the right side of the furnace (1/4 turn), see Figure 17. Figure 17 WARNING FIRE OR EXPLOSION HAZARD. A flexible corrugated metal gas connector must be properly installed, shall not extend through the side of the furnace, and shall not be used inside the furnace. Black iron pipe shall be installed at the furnace gas control valve and extend a minimum of 2²² outside furnace. Gas Valve with Elbows (*8MP) Additional LP Piping Requirements · Have a licensed LP gas dealer make all connections at storage tank and check all connections from tank to furnace. · If copper tubing is used, it MUST comply with limitation set in Local Codes, or in the absence of local codes, the gas codes of the country having jurisdiction. · Two--stage regulation of LP gas is recommended. ! FIRE OR EXPLOSION HAZARD. A natural gas or LP gas leak ignited by an open flame or spark could result in death, personal injury and/or property damage. Natural gas is lighter than air and will rise. Liquefied petroleum (LP) gas is heavier than air and will settle and remain in low areas and open depressions. Thoroughly ventilate area and dissipate gas. Do NOT use a match or open flame to test for leaks, or attempt to start up furnace before thoroughly ventilating area. 25--22--25a--3 3. Turn assembly an additional 1/2 turn to position inlet near the top of the gas valve in line with gas opening on right side of furnace, see Figure 18. Figure 18 WARNING Gas Valve with Elbows (*8MP) Final Check · Test all pipe for leaks. · If orifices were changed, make sure they are checked for leaks. · During pressure testing of gas supply piping system: a. If test pressure does not exceed 1/2² psi, isolate the furnace from the gas supply piping system by closing the equipment shutoff valve. 4. b. If test pressure exceeds 1/2² psi, the furnace and its manual equipment shutoff valve must be disconnected from the gas supply piping system. Gas supply line then can be run directly into opening of elbow. Piping with Close Nipples and Standard Elbows · To check for leaks apply soap suds or a liquid detergent to each joint. Bubbles forming indicate a leak. 1. Assemble elbows and nipples similar to street elbows shown in Figure 13. · Do not use an open flame to test for gas leaks. Fire or explosion could occur. 2. Follow steps 2 through 4 Piping with Street Elbows. · Correct even the smallest leak at once. 441 01 2611 06 21 9. Electrical Wiring ! WARNING ELECTRICAL SHOCK HAZARD. Failure to follow safety warnings exactly could result in serious injury, death, and/or property damage. Turn OFF electrical power at fuse box or service panel before making any electrical connections and ensure a proper ground connection is made before connecting line voltage. Power Supply Wiring The furnace MUST be electrically wired and grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code (NEC), ANSI/NFPA 70--2002 in the U.S., or the Canadian Electrical Code (CEC), CSA C22.1 in Canada. The power supply to the furnace connections must be between 104 VAC and 127 VAC during furnace operation for acceptable performance. Field wiring connections must be made inside the furnace connection box. A suitable strain relief should be used at the point the wires exit the furnace casing. Copper conductors shall be used. Line voltage wires should conform to temperature limitation of 63° F (35° C) rise. Wire and circuit breaker sizing shall be based on the ampacity of the furnace electrical components plus the amps for all installed accessories (0.8 amps total for EAC and HUM). Ampacity can be determined by using the NEC or CEC. Furnace must be installed so the electrical components are protected from water and connected to its own separate circuit. J- Box Relocation N8MPN and N8MPL Models 4. Position all wires away from hot surfaces, sharp edges, and moving parts. Do not pinch J--box wires or other wires when reinstalling burner compartment door. Thermostat Thermostat location has an important effect on the operation of the furnace. Follow instructions included with thermostat for correct mounting and wiring. Low voltage connections to furnace must be made on terminal board to fan control. (See Figure 19) If cooling is used, the Y from the thermostat must be connected to the control board Y to energize cooling blower speed. Set thermostat heat anticipator in accordance with the Technical Support Manual. Optional Equipment All wiring from furnace to optional equipment MUST conform to local codes or, in the absence of local codes, the applicable national codes. Install wiring in accordance with manufacturer’s instructions. Humidifier/Electronic Air Cleaner The furnace is wired for 115 VAC humidifier and/or electronic air cleaner connection. NOTE: Do NOT exceed 115V/0.8 amp. maximum current load for both the EAC terminal and the HUM terminal combined. NOTE: The humidifier will be powered when the furnace is fired and the circulating air blower comes on. The electronic air cleaner will be powered anytime the thermostat calls for air movement. However, the electronic air cleaner is NOT energized during continuous fan operation controlled by the electronic fan control. Figure 19 Electrical Connections The J--box is installed in blower compartment on left side of casing. An alternate J--box location on right side can be used. Remove bag containing two hole plugs and two self--tapping screws from loose parts bag in blower compartment. 2. Remove and discard two screws holding J--box to casing. 3. Move large hole plug from right to left J--box location. 4. Move J--box to alternate location and attach using two self-tapping screws from bag. 5. Apply two hole plugs from bag at left J--box location. 6. Position all wires away from sharp edges and moving parts. Do not pinch J--box wires or other wires when reinstalling blower compartment door. *8MPN and *8MPL Models The J--box is installed in the burner compartment on left side of casing. An alternate J--box location on right side can be used: 115V. 60Hz. HOT NEUT. 1. W BK G Connection Box Ground Thermostat G C Y G Y W R W R Low Voltage Terminal Board 1. Remove and save two screws holding J--box to casing. 2. Move large hole plug from right to left J--box location. NOTE: 115 VAC/60Hz/single--phase Operating voltage range*: 127 max, 104 min. 3. Move J--box to alternate location and attach using two screws removed from left side location. * Permissible limits of voltage at which unit will operate satisfactorily 22 25--24--33--4 441 01 2611 06 Fan Control Figure 20 The fan control is preset at the factory with ON delay of 30 seconds in the heating mode. The blower OFF timing is preset at 140 seconds. If desired, the fan OFF delay can be reset to obtain the longest delay times while still maintaining comfort levels. See “Furnace Wiring Diagram”. Fan Timer Connections Control Center Fuse The 24V circuit contains a 5--amp, automotive--type fuse located on control center. (See Figure 20) Any electrical shorts of 24V wiring during installation, service, or maintenance may cause fuse to blow. If fuse replacement is required, use only a fuse of identical size (5 amp.). DIP Switch FUSE 25--23--41 10. Ductwork and Filter (Upflow/Horizontal) ! WARNING CARBON MONOXIDE POISONING HAZARD. Failure to properly seal duct could result in death and/or personal injury. Do NOT draw return air from inside a closet or utility room where furnace is located. Return air duct MUST be sealed to furnace casing. Duct Connections Design and install air distribution system to comply with Air Conditioning Contractors of America manuals or other approved methods that conform to local codes and good trade practices. When the furnace is located in an area near or adjacent to the living area, the system should be carefully designed with returns to minimize noise transmission through the return air grille. Any blower moving a high volume of air will produce audible noise, which could be objectionable when the furnace is located very close to a living area. It is often advisable to route the return air ducts under the floor or through the attic. · This furnace may be installed in only a bottom or side return--air duct application. Return air duct connections through the back of the furnace is NOT permitted. Upflow ONLY: Side return--air duct connections can be made by cutting out the embossed area shown in Figure 21. A plugged hole is provided at each furnace side duct location to help start cutting the opening. Side duct connections are NOT permitted in horizontal flow applications. Figure 21 Duct Design · Refer to furnace Technical Support Manual (Blower Data) for air flow information. Size ductwork to handle air flow for heating (and air conditioning if so equipped). Duct Installation Requirements · When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside of the space containing the furnace, the return air shall also be handled by duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. ! Cutting Side Return Air Opening WARNING CARBON MONOXIDE POISONING HAZARD. Failure to follow safety warning exactly could result in serious injury, death, and/or property damage. Plugged Starting Hole Install cooling coil on furnace discharge. Cool air passing over heat exchanger could cause condensate to form resulting in heat exchanger failure. · · Upflow and Horizontal Flow: Bottom return--air duct connections can be made by removing the knockout panel in the furnace base. Do NOT remove knock-out except for a bottom return--air duct connection. 441 01 2611 06 When the furnace is used with a cooling unit , the furnace shall be installed parallel with or on the upstream side of the cooling unit to avoid condensation in the heating element. With a parallel flow arrangement, the dampers or other means used to control flow of air shall be adequate to prevent chilled air from entering the furnace. Chilled air going through the furnace could cause condensation and shorten furnace life. Dampers (purchased locally) can be either automatic or manual. Manually or automatically operated dampers MUST be equipped with a means to prevent furnace and air conditioning operation, unless damper is in the full heat or cool position. 23 · Installation of locking-type dampers is recommended in all branches, or in individual ducts to balance system’s air flows. · Non--combustible, flexible duct connectors are recommended for return and supply connections to furnace. · If air return grille is located close to the fan inlet, install at least one 90° air turn between fan and inlet grille to reduce noise. · Ductwork installed in attic or exposed to outside temperatures requires a minimum of 2² of insulation with outdoor type vapor barrier. · Ductwork installed in an indoor unconditioned space requires a minimum of 1² of insulation with indoor type vapor barrier. Inspection Panel on some models For a furnace not equipped with a cooling coil, the outlet duct shall be provided with a removable access panel. This opening shall be accessible when the furnace is installed and shall be of such a size that the heat exchanger can be viewed for possible openings using light assistance or a probe can be inserted for sampling the air stream. This access cover shall be attached in such a manner as to prevent air leaks. Filters CAUTION ! RISK OF REDUCED FURNACE LIFE Failure to follow these Caution may result in premature furnace component failure. Use of excessively dirty and/or restrictive air filters may increase furnace operating temperatures and shorten the life of the furnace. Filters specified for the furnace are rated at a maximum of 600 FPM air velocity and sized for the furnace’s airflow rate. Replacement filters must be of equivalent type, size, and rating except as described below. Disposable, low--velocity filters may be used to replace washable, high--velocity filters, providing they are sized for 300 FPM or less. · The furnaces with 1600 or less CFM rating use a 16” x 25” high--velocity filter. On these models the filter may be mounted internally for bottom return or a filter and rack may be mounted externally for bottom return. · The furnaces with greater than 1600 CFM require that both (left and right) side returns are used. Two side return filters and racks are required. Filter racks must be mounted externally. See Figure 24. · If return air must be on one side only, an optional 20² x 25² A filter MUST be used. Filters are not supplied with these furnaces, but can be purchased from your distributor. filter standoff rack kit can be used. (See Figure 22.) For bottom return, an internal filter can be used or a filter rack kit can be mounted externally. NOTE: The 20² x 25² standoff side filter rack gives more filter area but does not provide more air. See Figure 22. To achieve 2000 CFM 2 side returns are still needed. See Figure 24. See Table 4 for required high--velocity filter sizes. Table 4 High--Velocity Air Filter Sizes (max. 600 FPM) Cabinet Internal Filter Width Bottom Bottom Side+ 151/2 14X25 14X25 14X25 or 16X25 191/2 16X25* 16X25* 16X25* 223/4 20X25* 20X25* 16X25* External Filter Rack NOTE: Disposable low--velocity filters may be replaced with washable, high--velocity filters. Washable, high--velocity filters can be replaced ONLY with same type and size filter unless low--velocity filters meet the minimum size areas for 300 FPM or less. Figure 22 Optional Duct Standoff * Greater than 1600 CFM requires both (left and right) side return filter racks in upflow position. + Side return air duct(s) is not permitted with horizontal or downflow furnace installation. 20 x 25 Optional Filter Rack Use either filter type: · Washable, high--velocity filters are based on a maximum air flow rating of 600 FPM. · Disposable, low velocity filters are based on a maximum air flow of 300 FPM when used with external filter grille. Filter 25--23--05--4 Optional Filter Rack Installation: Side Return Center the filter rack on the side panel, flush with the bottom edge of the furnace. Mark the fastening holes. Drill the fastening holes in the side panel and fasten the filter rack in place with sheet metal screws. See Figure 23 and Figure 24. 24 441 01 2611 06 Figure 23 Figure 25 Side Return Filter Rack Bottom Mounted Filter Center Clip side--to--side 9² Filter 25--23--05--4a Figure 26 25--24--18--1 Filter Clip Construction 11/2² 3² Figure 24 Filters Installed on Two Sides 11/4² Using Two Filter Racks 26 Ga. Galvanized Steel 11/ 25--23--05--3 Filter Filter Internal Filter in Bottom- Return Installation When installing a bottom--mounted filter inside the furnace, install the filter clips on the edge of the bottom duct opening with the wider end of the clips toward the blower, as shown in Figure 25. Clips may be obtained from your distributor or fabricated from sheet metal (Figure 26). Insert filter into side clips first and push filter back until it is fully engaged into back clip. 16² NOTE: If filters are only suitable for heating application, advise homeowner that filter size may need to be increased if air conditioning is added. Addition Of Air Conditioning When a refrigeration coil is used in conjunction with this furnace, it must be installed on the discharge side of the furnace to avoid condensation in the heat exchanger. The coil installation instructions must be consulted for proper coil location and installation procedures. With a parallel flow arrangement, dampers must be installed to prevent chilled air from entering the furnace. If manually operated dampers are used, they must be equipped with a means to prevent operation of either unit unless the damper is in full heat or full cool position. Copper or plastic tubing may be used for the condensate drain line. 11. Ductwork and Filter (Downflow) ! WARNING ! WARNING CARBON MONOXIDE POISONING HAZARD. FIRE HAZARD. Failure to properly seal duct could result in death and/or personal injury. Failure to connect the return air duct to the top of a downdlow furnace could result in death, bodily injury, and/or property damage. Do NOT draw return air from inside a closet or utility room where furnace is located. Return air duct MUST be sealed to furnace casing. Side return air duct(s) may cause excessive furnace and/or air temperatures, which could result in death, bodily injury, and/or property damage. Return air duct is to be connected to only the top of downflow furnace. 441 01 2611 06 25 ! WARNING Sub-- Bases for Combustible Floors - Furnace Only BURN HAZARD. The vent may be hot. Failure to install vent shield properly could result in bodily injury. Install VENT PIPE SHIELD NAHA002VC as described below. Vent Shield Vent shield is required for all downflow installations. The vent Must exit out the side of the furnace for all downflow installations. This places the hot vent pipe (over 300° F) within reach of children. Vent shield attaches to side of furnace to cover vent pipe. See Figure 5 in “2. Installation” section. Note: When using the subbase for combustible floors, the discharge air duct flanges on the furnace MUST be broken down to provide proper fit up to the subbase. Use duct pliers to bend the duct flanges flat onto the furnace casing. DO NOT bend the duct flanges inward (toward the heat exchangers) as air flow restrictions may occur. The Subbase for Combustible Floors MUST be used when a downflow furnace is set on a combustible floor, even when the furnace is installed on a coil box. 1. Cut the opening in the floor according to the dimensions in Table 5 because the base is equipped with locating tabs that center the base over the opening. The opening in the base is 11/4² shorter and 11/8² narrower than the minimum required size of the opening in the floor. This is done to maintain a 1² clearance between the floor and the plenum. Outlet Duct Flange Downflow installations with cased coils require the furnace outlet duct flange to be bent outward and flat to mate the outlet of the furnace to the cased coil. ! FIRE HAZARD. 2. Fabricate the plenum to the dimensions given in Table 5. Note that the dimensions given are outside dimensions. WARNING Failure to install furnace on noncombustible subbase could result in death, personal injury and/or property damage. Place furnace on noncombustible subbase on downflow applications, unless installing on non--combustible flooring. Table 5 Sub--bases for Combustible Floors Dimensions Sub--base for Combustible Floors Part Number Sub--base for Combustible Floor Dimensions H* Opening In Floor Opening In Base For Plenum Typical Plenum Dimensions J* K** L M N P R S T 16 161/4 145/8 15 131/2 15 131/2 16 4 181/ 15 171/ 8 15 171/8 4 16 2113/16 161/ 16 161/ 4 217/ 8 15 193/ 4 15 193/4 Subbase for Furnace Only NAHH001SB 1511/16 283/4 149/16 NAHH002SB 195/ 283/ 183/ NAHH003SB 16 2215/16 283/ 4 4 Subbase for Coil Box * ** NAHH004SB 1511/16 209/16 149/16 16 161/4 145/8 15 131/2 15 131/2 NAHH005SB 195/16 209/16 183/16 16 161/4 181/4 15 171/8 15 171/8 NAHH006SB 2215/ 209/ 2113/ 16 161/ 217/ 15 193/ 15 193/4 16 16 16 4 8 4 Outside Dimension Base Spacer Side To Side 3. Set the base over the opening in the floor, centering the opening in the base over the opening in the floor. Fasten the base to the floor with screws or nails. See Figure 27 and Figure 28. 4. Drop the plenum through the opening in the base. The flange of the plenum should rest on top of the combustible floor base. 26 441 01 2611 06 Exploded View of Sub--Base for Furnace ONLY Figure 27 T Figure 29 Exploded View of Sub--Base for Downflow Cased Coil T S S Plenum Plenum H H J K R P L J 2²² Combustible Floor Base K P L 1²² Combustible Floor Base N N M 2²² R 1²² M Hole in Floor Hole in Floor Setting the Base Figure 30 Coil Box Setting the Base Figure 28 Subbase Insulation Furnace Subbase Insulation Wood Floor Wood Screw Wood Floor Wood Screw Plenum Sub-- base for Combustible Floors - Downflow Coil Adapter Box Plenum Consideration must be given to the height of the base to allow for easy installation of the condensate drain. See Figure 31. This subbase for combustible floors has been designed so that the height of the subbase raises the downflow coil off the floor to allow easy installation of the condensate drain. Figure 31 Condensate Line Raised by Base The subbase for combustible floors is required when a downflow furnace, used with a downflow coil box, is set on combustible flooring. 1. Cut the opening in the floor according to the dimensions in Table 5 because the base is equipped with locating tabs that center the base over the opening. The opening in the base is 11/4 ²shorter and 11/8 ² narrower than the minimum required size of the opening in the floor. This is done to maintain a 1” clearance between the floor and the plenum. 2. Fabricate the plenum to the dimensions given in Table 5. Note that the dimensions given are outside dimensions. 3. Set the base over the opening in the floor, centering the opening in the base over the opening in the floor. Fasten the base to the floor with screws or nails. See Figure 29 and Figure 30. 4. Drop the plenum through the opening in the base. The flange of the plenum should rest on top of the combustible floor base. 441 01 2611 06 25--20--52 Non-- Combustible Floor Set the furnace over the opening in the floor. If necessary, grout around the base to seal air leaks between the base and the floor. Duct Connections In the downflow position, the return--air duct must be connected to only the top of the furnace. Top return connections can be made by 27 removing the knockout panel in the furnace base. Return air connection through the side(s) or back of the furnace is NOT allowed. Duct Design Design and install air distribution system to comply with Air Conditioning Contractors of America manuals or other approved methods that conform to local codes and good trade practices. When the furnace is located in an area near or adjacent to the living area, the system should be carefully designed with returns to minimize noise transmission through the return air grille. Any blower moving a high volume of air will produce audible noise, which could be objectionable when the furnace is located very close to a living area. It is often advisable to route the return air ducts under the floor or through the attic. · Refer to furnace Technical Support Manual (Blower Data) for air flow information. · Size ductwork to handle air flow for heating (and air conditioning, if so equipped). · Ductwork installed in attic or exposed to outside temperatures requires a minimum of 2² of insulation with outdoor type vapor barrier. · Ductwork installed in an indoor unconditioned space requires a minimum of 1² of insulation with indoor type vapor barrier. Filters A filter MUST be used. Filters are not supplied with these furnaces, but can be purchased from your distributor. See Table 6 for required high--velocity filter sizes. Table 6 Duct Installation Requirements · When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside of the space containing the furnace, the return air shall also be handled by duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. ! WARNING CARBON MONOXIDE POISONING HAZARD. Failure to follow safety warning exactly could result in serious injury, death, and/or property damage. Install cooling coil on furnace discharge. Cool air passing over heat exchanger could cause condensate to form resulting in heat exchanger failure. · When a furnace is used with a cooling unit, the furnace shall be installed parallel with or on the upstream side of the cooling unit to avoid condensation in the heating element. · With a parallel flow arrangement, the dampers or other means used to control flow of air shall be adequate to prevent chilled air from entering the furnace. Chilled air going through the furnace could cause condensation and shorten furnace life. Dampers (purchased locally) can be either automatic or manual. Manually or automatically operated dampers MUST be equipped with a means to prevent furnace and air conditioning operation, unless damper is in the full heat or cool position. · Installation of locking--type dampers is recommended in all branches, or in individual ducts to balance system’s air flows. · Non--combustible, flexible duct connectors are recommended for return and supply connections to furnace. · If air return grille is located close to the fan inlet, install at least one 90° air turn between fan and inlet grille to reduce noise. 28 High Velocity Air Filter Sizes (max. 600 FPM) Cabinet Width Internal Filter External Filter Rack 151/2² 14² X 25² 14² X 25² 191/8² 16² X 25² 16² X 25² 223/4² 20² X 25² 20² X 25² Use either filter type: · Washable, high--velocity filters are based on a maximum air flow rating of 600 FPM. · Disposable, low velocity filters are based on a maximum air flow of 300 FPM when used with external filter grille. ! CAUTION REDUCED FURNACE LIFE HAZARD Failure to follow caution instructions may result in reduced furnace life. Use of excessively dirty and/or restrictive air filters may increase furnace operating temperatures and shorten the life of the furnace. Filters supplied with the furnace are rated at a maximum of 600 fpm air velocity and sized for the furnace’s airflow rate. Replacement filters must be of equivalent type, size, and rating except as described below. Disposable, low--velocity filters may be used to replace washable, high--velocity filters, providing they are sized for 300 FPM or less. NOTE: Disposable, low--velocity filters may be replaced with washable, high--velocity filters. Washable, high--velocity filters can be replaced ONLY with same type and size filters unless low-velocity filters meet the minimum size areas for 300 FPM or less. Internal Filter in Top Return Installation When installing top--mounted filter inside the furnace, install the filter clips on the edge of the top duct opening with the wider end of the clips toward the blower as shown in Figure 32. Clips may be obtained from your distributor or fabricated from sheet metal (Figure 33). Insert filter into side clips first and push filter back until it is fully engaged into back clip. 441 01 2611 06 Figure 32 Top Mounted Internal Filter 9² NOTE: If filters are only suitable for heating application, advise homeowner that filter size may need to be increased if air conditioning is added. Addition Of Air Conditioning Center Clip side--to--side When a refrigeration coil is used in conjunction with this furnace, it must be installed on the discharge side of the furnace to avoid condensation on the heat exchanger. The coil installation instructions must be consulted for proper coil location and installation procedures. With a parallel flow arrangement, dampers must be installed to prevent chilled air from entering the furnace. If manually operated dampers are used, they must be equipped with a means to prevent operation of either unit unless the damper is in full heat or full cool position. Copper or plastic tubing may be used for the condensate drain line. Figure 33 Filter Clip Construction 11/2² 3² 11/4² 26 Ga. Galvanized Steel 11/ 16² 12. Checks and Adjustments Startup NOTE: Refer to startup procedures in the Users Information Manual. ! WARNING ELECTRICAL SHOCK, FIRE, OR EXPLOSION HAZARD. Failure to follow safety warnings exactly could result in serious injury, death, and/or property damage. If any sparks, odors or unusual noises occur, immediately shut OFF gas and power to furnace. Check for wiring errors or obstruction to blower. Gas Supply Pressure Gas supply pressure should be within minimum and maximum values listed on rating plate. Pressures are usually set by gas suppliers. (See LP Gas Conversion Kit instruction manual for furnaces converted to LP gas.) Manifold Gas Pressure Adjustment NOTE: Make adjustment to manifold pressure with burners operating. 441 01 2611 06 WARNING ! FIRE OR EXPLOSION HAZARD. Failure to turn OFF gas at shut off before connecting manometer could result in death and/or personal injury. Turn OFF gas at shut off before connecting manometer. 1. With gas OFF, connect manometer to manifold pressure tap on outlet of gas control valve. See Figure 34. Use a manometer with a 0² to 12² water column range. Typical Gas Control Valve Honeywell Figure 34 Supply Pressure Tap (Hidden) On/Off Switch Manifold Pressure Adjustment Diagnostic Light (Hidden) (on some models) Manifold Pressure Tap INLET Pilot Pressure Adjustment OUTLET 25--22--25a 29 2. Turn gas ON. Operate the furnace by using a jumper wire on the R to W thermostat connections on the fan board. Orifice Sizing 3. Remove manifold pressure adjustment screw cover on furnace gas control valve. Turn adjusting screw counterclockwise to decrease manifold pressure and clockwise to increase pressure. NOTE: Factory sized orifices for natural and LP gas are listed in the furnace Technical Support Manual. 4. Set manifold pressure to value shown in Table 7 or Table 8. Ensure furnace is equipped with the correct main burner orifices. Refer to Table 7 or Table 8 for correct orifice size and manifold pressure for a given heating value and specific gravity for natural and propane gas. 5. When the manifold pressure is properly set, replace the adjustment screw cover on the gas control valve. Operation Above 2000¢ Altitude 6. Remove jumper wire from thermostat connection on fan board. Remove manometer connection from manifold pressure tap, and replace plug in manifold. 7. Check for leaks at plug. NOTE: Adjustment screw cover MUST be replaced on gas control valve before reading manifold pressure and operating furnace. FIRE, EXPLOSION, POISONING HAZARD. Adjust Pilot Burner The furnace has a pilot flame to light the main burner. The flame should surround 3/8² to 1/2² of the flame rod. See Figure 35. To adjust, remove cap from pilot adjusting screw on gas control valve. Turn screw counterclockwise to increase or clockwise to decrease flame as required. Replace cap after adjusting screw. Figure 35 Pilot Burner Flame Rod Proper Flame Adjustment Hot Surface Igniter 10--11--65 Natural Gas Input Rating Check The gas meter can be used to measure input to furnace. Check with gas supplier for actual BTU content. 1. Turn OFF gas supply to all appliances other than furnace and start furnace. Use jumper wire on R to W. 2. Time how many seconds it takes the smallest dial on the gas meter to make one complete revolution. Note: If meter uses a 2 cubic foot dial, divide results (seconds) by two. Refer to Example. The Example is based on a natural gas BTU content of 1,000 BTU’s per cubic foot. 1,000 No. of Seconds Per Hour Time Per Cubic Foot in Seconds 3,600 This high--altitude gas--conversion shall be done by a qualified service agency in accordance with the Manufacturer’s instructions and all applicable codes and requirements, or in the absence of local codes, the applicable national codes. These furnace may be used at full input rating when installed at altitudes up to 2000¢. When installed above 2000¢, the input must be decreased 2%(natural) or 4%(LP) for each 1000¢ above sea level. This may be accomplished by a simple adjustment of manifold pressure or an orifice change, or a combination of a pressure adjustment and an orifice change. The changes required depend on the installation altitude and the heating value of the fuel. Table 7 & Table 8 show the proper furnace manifold pressure and gas orifice size to achieve proper performance based on elevation above sea level for both natural gas and propane gas. To use the natural gas table, first consult your local gas utility for the heating value of the gas supply. Select the heating value in the first column and follow across the table until the appropriate elevation for the installation is reached. The value in the box at the intersection of the altitude and heating value provides not only the manifold pressure but also the orifice size. In the natural gas tables the factoy--shipped orifice size is in bold (42). Other sizes must be obtained from service parts. High Altitude Input Rate = Nameplate Sea Level Input Rate x (Multiplier) 48 High Altitude Multiplier Natural Gas LP Gas 2001¢ - 3000¢ 0.95 0.90 BTU Per Hour 3001¢ - 4000¢ 0.93 0.86 4001¢ - 5000¢ 0.91 0.82 75,000 5001¢ - 6000¢ 0.89 0.78 6001¢ - 7000¢ 0.87 0.74 7001¢ - 8000¢ 0.85 0.70 1,000 x 3,600 ¸ 48 = 75,000 BTUH 3. Remove jumper wire from R to W1. 4. Relight all appliances and ensure all pilots are operating. 30 Failure to follow these instructions exactly could result in death, personal injury and/or property damage. Elevation Example Natural Gas BTU Content WARNING CARBON MONOXIDE ! * Based on mid--range of elevation. 441 01 2611 06 MANIFOLD PRESSURE AND ORIFICE SIZE FOR HIGH ALTITUDE APPLICATIONS NATURAL GAS MANIFOLD PRESSURE (²² w.c.) Table 7 HEATING VALUE at ALTITUDE BTU/CU. FT. 700 725 750 775 800 825 850 875 900 925 950 975 1000 1050 1100 0 to 2000 MEAN ELEVATION FEET ABOVE SEA LEVEL 3001 to 4001 to 5001 to 4000 5000 6000 2001 to 3000 6001 to 7000 7001 to 8000 Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure ---------------------------41 41 42 42 42 42 ---------------------------3.7 3.5 3.7 3.5 3.2 2.9 ---------------------41 42 42 42 42 42 42 42 ---------------------3.6 3.7 3.5 3.3 3.2 3.0 2.7 2.5 ---------------41 41 42 42 42 42 42 42 42 42 ---------------3.7 3.5 3.6 3.4 3.3 3.1 2.9 2.8 2.5 2.3 ------------41 41 42 42 42 42 42 42 42 42 43 ------------3.6 3.4 3.6 3.4 3.2 3.0 2.9 2.7 2.6 2.3 2.6 ---------41 42 42 42 42 42 42 42 42 42 43 ---- ---------3.6 3.7 3.5 3.3 3.1 2.9 2.8 2.6 2.5 2.4 2.6 ---- ---41 41 42 42 42 42 42 42 42 42 42 43 ------- ---3.7 3.5 3.6 3.4 3.2 3.0 2.8 2.7 2.5 2.4 2.3 2.7 ------- 41 41 42 42 42 42 42 42 42 42 43 43 43 ------- 3.7 3.4 3.6 3.3 3.1 2.9 2.8 2.6 2.5 2.3 2.7 2.6 2.4 ------- NOTE: Natural gas data is based on 0.60 specific gravity. For fuels with different specific gravity consult the National Fuel Gas Code ANSI Z223.1--2002/NFPA 54--2002 or National Standard of Canada, Natural Gas And Propane Installation Code CSA B149.1--00. Table 8 LPG or PROPANE GAS MANIFOLD PRESSURE (²² w.c.) HEATING VALUE at ALTITUDE BTU/CU. FT. 2500 Orifice Size 0 to 2000 10.0 #54 2001 to 3000 10.0 #54 MEAN ELEVATION FEET ABOVE SEA LEVEL 3001 to 4001 to 5001 to 4000 5000 6000 9.0 10.0 9.4 #54 #55 #55 6001 to 7000 8.5 #55 7001 to 8000 10.0 #56 NOTE: Propane data is based on 1.53 specific gravity. For fuels with different specific gravity consult the National Fuel Gas Code ANSI Z223.1--2002/NFPA 54--2002 or National Standard Of Canada, Natural Gas And Propane Installation Code CSA B149.1--00. NOTE: The derating of these furnaces at 2% (Natural Gas) and 4% (Propane Gas) has been tested and design--certified by CSA. Figure 36 High Altitude Air Pressure Switch Removing NOx inserts The factory--installed pressure switch need NOT be changed for any furnace installations from sea level up to and including 8,000¢ altitude ! WARNING CARBON MONOXIDE POISONING HAZARD. Failure to follow this warning could result in property damage, personal injury and/or death. NOx inserts for use with Natural Gas units ONLY. If LP Gas is required, NOx inserts must be removed. Changing Orifices 1. After disconnecting power and gas supply to the furnace, remove the burner compartment door, exposing the burner compartment. 2. Disconnect gas line and pilot tubing from gas valve so manifold can be removed. 3. Disconnect wiring at gas valve. Be sure to note the proper location of all electrical wiring before being disconnected. 441 01 2611 06 25--40--03 4. Remove the four (4) screws holding the manifold and gas valve to the manifold supports. Do not discard any screws. See Figure 37. 5. Carefully remove the manifold assembly. 6. Remove the orifices from the manifold and replace them with proper sized orifices. See Figure 38. 7. Tighten orifices so they are seated and gas--tight. See Figure 38. 31 Figure 37 Figure 39 Manifold Main Burner Burner Face 10--10--78 Some Models may vary Air Temperature Rise Check 25--23--51z ! CAUTION REDUCED FURNACE LIFE HAZARD Figure 38 Clearances Measure from face of orifice to the back side of the manifold. 29.3 +1.5 mm --1.1 1.21² 1.11² 8. Reassemble all parts in reverse order as removed. Be sure to engage the main burner orifices in the proper openings in the burners. 9. After reassembling, turn gas on and check all joints for gas leaks using a soapy solution. All leaks must be repaired immediately. Main Burner Flame Check Allow the furnace to run approximately 10 minutes. Then inspect the main burner and pilot flames. See Figure 39. Check for the following: · Stable and blue flames. Dust may cause orange tips or wisps of yellow, but flames MUST NOT have solid, yellow tips. · Flames extending directly from burner into heat exchanger. · Flames do NOT touch sides of heat exchanger If any problems with main burner flames are noted, it may be necessary to adjust gas pressures or check for drafts. 32 Failure to properly set the air temperature rise may result in reduced furnace life. U ONLY th Use the blower bl motor t speed d taps t marked k d “Y” for f YES for setting air temperature rise. Blower Motor Speed Taps for N8MPN/L and *8MPN/L Model Sizes Model Sizes 050B12 075B12 075F16 100F14 100F20 100J20 100J22 125J20 125J22+ 150J20Ö +N8MPN only LO RED M LO BLUE M HI ORN HI BLK N N N N N N Y N Y N Y Y N N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y Y Y Y Y N Y Y Y Ö *8MPN only The blower speed MUST be set to give the correct air temperature rise through the furnace as marked on the rating plate. Temperature rise is the difference between supply and return air temperatures. To check temperature rise, use the following procedure: 1. Place thermometers in supply and return air registers as close to furnace as possible, avoiding direct radiant heat from heat exchangers. 2. Operate furnace for 10 minutes with all the registers and duct dampers open by using a jumper wire on R to W thermostat connections on the fan board. 3. Take readings and compare with range specified on rating plate. 4. If the air temperature rise is not in the correct range, the blower speed must be changed. A higher blower speed will lower the temperature rise. A lower blower speed will increase the temperature rise. 5. Remove the jumper wire after the adjustments are complete. 441 01 2611 06 Changing Blower Speed 3. WARNING ! ELECTRICAL SHOCK HAZARD. Failure to disconnect power could result in death, personal injury and/or property damage. Turn OFF power to furnace before changing speed taps. If the same speed must be used for both heating and cooling, remove the undesired motor speed lead from the “Heat” or “Cool” terminal and connect that lead to the open terminal at “Unused Motor Lead” location or tape off. Attach a jumper between the “Heat” and “Cool” terminals and the remaining motor speed lead. Note: When using the same speed on motors with (4) speed leads, it will be necessary to tape off the terminal of the motor speed lead removed from the “Heat” or “Cool” terminal with electrical tape since an open terminal will not be available at the “Unused Motor Lead” location. NOTE: The speed taps that the manufacturer sets at the factory for this furnace are based on a nominal 400 CFM per ton cooling and the basic mid range on the temperature rise for heating. Thoroughly check the system after modification to ensure the proper operation of the circulating air blower in all modes of operation. Since the manufacturer cannot predict the static pressure that will be applied to the furnace, it is the responsibility of the installer dealer/contractor to select the proper speed tap leads for the application when the furnace is installed. Continuous-- Fan Operation If it is necessary to change speeds, refer to steps below. 1. Refer to Furnace Wiring Diagram for location of the heating and cooling speed taps located on the electronic fan control as well as location of unused blower motor speed leads. Use the chart (Table 9 ) to determine the blower motor speed settings. Table 9 Blower Speed Chart Wire Color Motor Speed Black High Orange* Med--High Blue Med--Low Red Low * Med--High speed may not be provided on all models. 2. Change the heat or cool blower motor speed by removing the motor speed lead from the “Heat” or “Cool” terminal and replace it with the desired motor speed lead from the “Unused Motor Lead” location. Connect the wire previously removed from the “Heat” or “Cool” terminal to the vacated “Unused Motor Lead” terminal. A terminal is provided on the electronic fan control located in the circulating air blower compartment for operation of the continuous--fan option. This connection is intended for the low speed motor tap, and has a lower contact rating (8 amps) than the heat and cool taps. When the low speed blower lead is connected to this terminal, this will provide low speed blower operation whenever the other two speeds (Heat or Cool) are not energized. Thoroughly check the system after modification to ensure the proper operation of the circulating air blower in all modes of operation. Separate speed selections for Heat, Cool, and Continuous-- Fan Connect low speed lead from circulating air motor to the “Cont” terminal at the electronic fan control. The appropriate motor leads should already be connected to the “Heat” and “Cool” terminals. Heating and Continuous-- Fan Speed the Same If it is necessary to operate the heating speed and continuous--fan speed using the same blower speed, connect a jumper between the “Heat” and “Cont” terminals on the electronic fan control. Note: There should be only ONE motor lead going to the “Heat” and “Cont” terminals. 13. Furnace Maintenance ! WARNING ! WARNING FIRE, EXPLOSION, OR CARBON MONOXIDE POISONING HAZARDS ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Failure to have the furnace inspected and maintained could result in death, bodily injury, and/or property damage. Failure to follow safety warnings exactly could result in dangerous operation, serious injury, death or property damage. It is recommended that the furnace be inspected and serviced on an annual basis (before the heating season) by a qualified service agency. Improper servicing could result in dangerous operation, serious injury, death or property damage. · Before servicing, disconnect all electrical power to furnace. · When servicing controls, label all wires prior to disconnecting. Reconnect wires correctly. · Verify proper operation after servicing. See “User’s Information Manual”. 441 01 2611 06 33 14. Sequence of Operation & Diagnostics The following is the normal operating sequence. Cooling (Y) Request: 24 VAC signals applied to Y & G terminals of EFT (electronic fan timer) control. · Cool motor speed is energized after 5 second Cool Fan On Delay time. Y & G signals removed from EFT. · Cool motor speed is de--energized after 90 second Cool Fan Off Delay time. Continuous Circulating Fan (G) Request: 24 VAC signals applied to G terminals of EFT control. · Heat motor speed is energized without delay. G signal removed from EFT. · Heat motor speed is de--energized without delay. NOTE 1) Furnace de--energizes the fan during the heat exchanger warm--up period on a call for Heating that occurs during a G request unless a blower motor lead is connected to the Cont terminal on the EFT, in which case see NOTE 2). NOTE 2) Heating or Cooling requests received during a Fan request cause the fan speed to change to the appropriate heat or cool speed after the Fan On Delay time expires. The fan returns to continuous circulating speed after the selected Fan Off Delay time expires following loss of the Heating or Cooling request. Heating (W) Request: 24 VAC signals applied to W terminal of EFT control. · Inducer motor turns on. · Following a 3 second prepurge delay, the pilot gas valve opens and the igniter begins to warm up. · After the pilot lights, the gas control valve is energized and main burners light. · Timed from the opening of the main gas control valve, the furnace control will delay blower operation for the Heat Fan On Delay time. W signal removed from EFT. · The gas valve de--energizes and the main burners go out. · The inducer runs for a 30 second postpurge period. · The fan stays at Heat speed. · Timed from the gas valve de--energizing, the circulating fan de--energizes after the selected Heat Fan Delay time expires. Heating Request with Gas Shut Off: 24 VAC signals applied to W1 terminal of EFT control. · Inducer motor turns on. · Following a 3 second prepurge delay, the pilot valve opens and the igniter begins to warm up. · The igniter glows red--hot for 30 seconds, then turns off. · The igniter stays off for 25 seconds, then begins to warm--up again. · The igniter glows red--hot for 30 seconds, then turns off. · The pilot valve closes 3 seconds after the igniter de--energizes. · The inducer de--energizes 5 seconds after the pilot valve closes. · The SmartValve proceeds to soft lockout and flashes error code 6. · The control exits soft lockout after 5 minutes and begins another ignition sequence. 34 441 01 2611 06 Gas Control Valve Diagnostic Codes (See Figure 40) OFF Heartbeat 1 Flash 2 Flashes 3 Flashes = = = = = 4 Flashes 5 Flashes 6 Flashes + 1 Note 1 6 Flashes + 2 Notes 1,2 = = = = 6 Flashes + 3 Notes 1,2 = 6 Flashes + 4 Notes 1,2 = 7 Flashes = Control not powered Normal Operation (Standby or call for heat) Not used Low Pressure switch closed when should be open Low Pressure switch circuit was still sensed as open 30 seconds after the inducer was energized. System is in 5 minute delay mode, with inducer off. After 5--minute delay, a new ignition sequence will be initiated. (Note: SV9541M On/Off switch in off position during a call for heat will generate this diagnostic code) Limit switch string open Flame sensed out of sequence -- Flame signal still present. Soft Lockout --Maximum retry count exceeded (failed to light within 4 trials for ignition) Soft Lockout --Maximum recycle count exceeded -- Last failure was Flame Sense Lost During Run, Cycling Pressure Switch or Blocked Condensate. Soft Lockout --Maximum recycle count exceeded -- Last failure was Airflow Proving Circuit Opened During Run Soft Lockout --Maximum recycle count exceeded -- Last failure was Limit Circuit Opened During Run Soft Lockout Due to Limit Trips Taking Longer than 2 minutes to Reset; Auto Reset After 1 Hour if Call for Heat Still Present. Reset by Cycling Call for Heat at Any Time. NOTE 1: The 6 + X designation indicates a combination of flash codes: 6 flashes shows the control is in soft lockout, followed by X flashes to indicate the reason the control went into soft lockout. When the 6+ X code is flashing, the SV9541 will attempt a new ignition sequence after a five minute delay period, if the call for heat is still present. Reset of the thermostat will initiate a new ignition sequence immediately. NOTE 2: Any combination of 5 ‘abnormal’ events during a single call for heat will result in soft lockout. An ‘abnormal’ event is a Flame Sense Failure During Run, Airflow Proving Circuit Open During Run, or Limit Circuit Open During Run. The flash code will indicate which was the last ‘abnormal’ event that put the system into the soft lockout state based on the table above. Typical Gas Control Valve Honeywell Figure 40 Manifold Pressure Adjustment Supply (Hidden) Pressure Tap (Hidden) Diagnostic Light (on some models) On/Off Switch Manifold Pressure Tap INLET Pilot Pressure Adjustment OUTLET 25--22--25a 441 01 2611 06 35 36 441 01 2611 06 Save This Manual For Future Reference Models N8MPN050B12A1 N8MPN075B12A1 N8MPN075F16A1 N8MPN100F14A1 N8MPN100F20A1 N8MPN100J22A1 N8MPN125J20A1 N8MPN125J22A1 N8MPL050B12A1 N8MPL075B12A1 N8MPL075F16A1 N8MPL100F20A1 N8MPL100J22A1 N8MPL125J20A1 N8MPL125J22A1 *8MPN050B12A1 *8MPN075B12A1 *8MPN075F16A1 *8MPN100F14A1 *8MPN100F20A1 *8MPN100J20A1 *8MPN125J20A1 *8MPN150J20A1 *8MPL050B12A1 *8MPL075B12A1 *8MPL075F16A1 *8MPL100F20A1 *8MPL100J20A1 *8MPL125J20A1 * Denotes Brand International Comfort Products, LLC Lewisburg, TN 37091 Fast Parts Division (866) 380--3278 441 01 2611 06 Ò Ò 37 Model Specifications Manufacturers Number (Mfr No - See Rating Plate) ALL Models (N8MPN) Specifications N8MPN 050B12 N8MPN 075B12 N8MPN 075F16 N8MPN 100F14 N8MPN 100F20 N8MPN 100J22 N8MPN 125J20 N8MPN 125J22 General Input (Btuh) Output (Btuh) Temp. Rise (°F) 50,000 40,000 35--65 75,000 60,000 35--65 75,000 60,000 25--55 100,000 80,000 30--60 100,000 80,000 35--65 100,000 81,000 30--60 125,000 100,000 30--60 125,000 100,000 30--60 Electrical (Volts/Hz) 115/60 115/60 115/60 115/60 115/60 115/60 115/60 115/60 Rating Plate Amps. 8.8 9.5 10.1 9.6 13.6 12.3 13.6 11.5 Gas Type Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Transformer Size (VA) T’stat Heat Anticipator 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 Gas & Ignition Std. Main Orifices (No/Size) 2/#42 2/#54 3/#42 3/#54 3/#42 3/#54 4/#42 4/#54 4/#42 4/#54 4/#42 4/#54 5/#42 5/#54 5/#42 5/#54 Gas Valve Honeywell SV Regulation Type Manifold Press. (Inch’s WC) 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 Pilot Orifice Size Ignition Type/Series Lock--Out Time HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA 4 4 4 4 4 4 4 4 300 See Parts List 300 See Parts List 300 See Parts List 300 See Parts List 300 See Parts List 300 See Parts List 300 See Parts List 300 See Parts List 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 11--8 PSC/1/2 10/370 Washable 14x25x1 ---1.5 3 11--8 PSC/1/2 7.5/370 Washable 14x25x1 ---1.5 3 11--10 PSC/1/2 10/370 Washable 16x25x1 16x25x1 (2) 3 4 11--10 PSC/1/2 7.5/370 Washable 16x25x1 ---2 3.5 11--10 PSC/1/2 10/370 Washable 16x25x1 (2) 16x25x1 (2) 3 5 11--10 PSC/3/4 40/370 Washable 20x25x1 16x25x1 (2) 3 5.5 11--10 PSC/1/2 10/370 Washable 20x25x1 16x25x1 (2) 3 5 11--10 PSC/3/4 40/370 Washable 20x25x1 16x25x1 (2) 3 5.5 Combustion Flue Outlet Size (Inches) Limits & Controls Thermal Sensor (°F) Limit Control Std. Pressure Sw. (Part No) Press (Close) Press (Open) Fan Control (Type) Fan Control On (Timed--secs) Off Blower Data Type & Size Motor Type/H.p. Cap. Mfd/Volts Filter Type (600 FPM) Filter Size (²) (Not Supplied) 1600 CFM and over# Min. Cool Cap. (Tons) Max. Cool Cap. (Tons) Gas Conversion Kits Nat to LP NAHL002LP or *1160991 LP to Nat NAHF002NG, *1009510 * Must be ordered from Service Parts Note: Two side filter racks (left and right) required for upflow applications. Side returns are not permitted with downflow or horizontal furnace applications. 38 THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE 441 01 2611 06 Manufacturers Number (Mfr No - See Rating Plate) ALL Models (N8MPL) Specifications N8MPL 050B12 N8MPL 075B12 N8MPL 075F16 N8MPL 100F20 N8MPL 100J22 N8MPL 125J20 N8MPL 125J22 General Input (Btuh) Output (Btuh) Temp. Rise (°F) 50,000 40,000 35--65 75,000 60,000 35--65 75,000 60,000 25--55 100,000 80,000 35--65 100,000 80,000 30--60 125,000 100,000 30--60 125,000 100,000 30--60 Electrical (Volts/Hz) 115/60 115/60 115/60 115/60 115/60 115/60 115/60 Rating Plate Amps/ 8.8 9.5 10.1 13.6 12.3 13.6 11.5 Gas Type Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Transformer Size (VA) T’stat Heat Anticipator 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 40 .10 Gas & Ignition Std. Main Orifices (No/Size) 2/#42 2/#54 3/#42 3/#54 3/#42 3/#54 4/#42 4/#54 4/#42 4/#54 5/#42 5/#54 5/#42 5/#54 Gas Valve Honeywell SV Regulation Type Manifold Press. (Inch’s WC) 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 Pilot Orifice Size Ignition Type/Series Lock--Out Time HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA 4 4 4 4 4 4 4 300 See Parts List 300 See Parts List 300 See Parts List 300 See Parts List 300 See Parts List 300 See Parts List 300 See Parts List 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 11--8 PSC/1/2 10/370 Washable 14x25x1 ---1.5 3 11--8 PSC/1/2 7.5/370 Washable 14x25x1 ---1.5 3 11--10 PSC/1/2 10/370 Washable 16x25x1 16x25x1 (2) 3 4 11--10 PSC/1/2 10/370 Washable 16x25x1 16x25x1 (2) 3 5 11--10 PSC/3/4 40/370 Washable 20x25x1 16x25x1 (2) 3 5.5 11--10 PSC/1/2 10/370 Washable 20x25x1 16x25x1 (2) 3 5 11--10 PSC/3/4 40/370 Washable 20x25x1 16x25x1 (2) 3 5.5 Combustion Flue Outlet Size (Inches) Limits & Controls Thermal Sensor (°F) Limit Control Std. Pressure Sw. (Part No) Press (Close) Press (Open) Fan Control (Type) Fan Control On (Timed--secs) Off Blower Data Type & Size Motor Type/H.p. Cap. Mfd/Volts Filter Type (600 FPM) Filter Size (²) (Not Supplied) 1600 CFM and over # Min. Cool Cap. (Tons) Max. Cool Cap. (Tons) Gas Conversion Kits Nat to LP NAHL002LP or *1160991 LP to Nat NAHF002NG, *1009510 * Must be ordered from Service Parts Note: Two side filter racks (left and right) required for upflow applications. Side returns are not permitted with downflow or horizontal furnace applications. 441 01 2611 06 THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE 39 Manufacturers Number (Mfr No - See Rating Plate) ALL Models (*8MPN) Specifications *8MPN 050B12 *8MPN 075B12 *8MPN 075F16 *8MPN 100F14 *8MPN 100F20 *8MPN 100J20 *8MPN 125J20 *8MPN 150J20 General Input (Btuh) Output (Btuh) Temp. Rise (°F) 50,000 40,000 35--65 75,000 60,000 30--60 75,000 60,000 30--60 100,000 81,000 35--65 100,000 81,000 35--65 100,000 81,000 35--65 125,000 101,000 35--65 150,000 121,000 35--65 Electrical (Volts/Hz) 115/60 115/60 115/60 115/60 115/60 115/60 115/60 115/60 Rating Plate Amps. 8.8 9.5 10.1 9.9 13.9 12.6 13.9 13.9 Gas Type Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Transformer Size (VA) T’stat Heat Anticipator 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 Gas & Ignition Std. Main Orifices (No/Size) 2/#42 2/#54 3/#42 3/#54 3/#42 3/#54 4/#42 4/#54 4/#42 4/#54 4/#42 4/#54 5/#42 5/#54 6/#42 6/#54 Gas Valve Honeywell SV Regulation Type Manifold Press. (Inch’s WC) 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 Pilot Orifice Size Ignition Type/Series Lock--Out Time HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA 4 4 4 4 4 4 4 4 300 See Parts List 130 300 See Parts List 130 300 See Parts List 130 300 See Parts List 130 300 See Parts List 130 300 See Parts List 130 300 See Parts List 130 300 See Parts List 130 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 11--8 PSC/1/2 10/370 Washable 14x25x1 ---1.5 3 11--8 PSC/1/2 7.5/370 Washable 14x25x1 ---1.5 3 11--10 PSC/1/2 10/370 Washable 16x25x1 16x25x1 (2) 3 4 11--10 PSC/1/2 7.5/370 Washable 16x25x1 ---2 3.5 11--10 PSC/1/2 10/370 Washable 16x25x1 16x25x1 (2) 3 5 11--10 PSC/1/2 10/370 Washable 20x25x1 16x25x1 (2) 3 5 11--10 PSC/1/2 10/370 Washable 20x25x1 16x25x1 (2) 3 5 12--12 PSC/3/4 40/370 Washable 20x25x1 16x25x1 (2) 3 5 Combustion Flue Outlet Size (Inches) Limits & Controls Thermal Sensor (°F) Limit Control Auxiliary Limit (°F) Std. Pressure Sw. (Part No) Press (Close) Press (Open) Fan Control (Type) Fan Control On (Timed--secs) Off Blower Data Type & Size Motor Type/H.p. Cap. Mfd/Volts Filter Type (600 FPM) Filter Size (²) (Not Supplies) 1600 CFM and over# Min. Cool Cap. (Tons) Max. Cool Cap. (Tons) Gas Conversion Kits Nat to LP NAHL002LP or *1160991 LP to Nat NAHF002NG, *1009510 * Must be ordered from Service Parts Note: Two side filter racks (left and right) required for upflow applications. Side returns are not permitted with downflow or horizontal furnace applications. 40 THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE 441 01 2611 06 Manufacturers Number (Mfr No - See Rating Plate) ALL Models (*8MPL) Specifications *8MPL 050B12 *8MPL 075B12 *8MPL 075F16 *8MPL 100F20 *8MPL 100J20 *8MPL 125J20 General Input (Btuh) Output (Btuh) Temp. Rise (°F) 50,000 40,000 35--65 75,000 60,000 30--60 75,000 60,000 30--60 100,000 81,000 35--65 100,000 81,000 35--65 125,000 101,000 35--65 Electrical (Volts/Hz) 115/60 115/60 115/60 115/60 115/60 115/60 Rating Plate Amps. 8.8 9.5 10.1 13.9 12.6 13.9 Gas Type Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Transformer Size (VA) T’stat Heat Anticipator 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 40 .30 Gas & Ignition Std. Main Orifices (No/Size) 2/#42 2/#54 3/#42 3/#54 3/#42 3/#54 4/#42 4/#54 4/#42 4/#54 5/#42 5/#54 Gas Valve Honeywell SV Regulation Type Manifold Press. (Inch’s WC) 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 9541 SNAP 3.5 9541 SNAP 10.0 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 .018 .011 Pilot Orifice Size Ignition Type/Series Lock--Out Time HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA HW HSP NA 4 4 4 4 4 4 300 See Parts List 130 300 See Parts List 130 300 See Parts List 130 300 See Parts List 130 300 See Parts List 130 300 See Parts List 130 Std. Pressure Sw. (Part No) Press (Close) Press (Open) 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 1013529 --0.69 --0.59 Fan Control (Type) Fan Control On delay (Timed--secs) Off delay HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 HW ST9160 30 60,100,140,180 11--8 10.3/1100 PSC/1/2 10/370 Washable 14x25x1 ---1.5 3 11--8 8/1050 PSC/1/2 7.5/370 Washable 14x25x1 ---1.5 3 11--10 10.3/1100 PSC/1/2 10/370 Washable 16x25x1 16x25x1 (2) 3 4 11--10 10/1050 PSC/1/2 10/370 Washable 16x25x1 16x25x1 (2) 3 5 11--10 11.9/900 PSC/1/2 10/370 Washable 20x25x1 16x25x1 (2) 3 5 11--10 10/1050 PSC/1/2 10/370 Washable 20x25x1 16x25x1 (2) 3 5 Combustion Flue Outlet Size (Inches) Limits & Controls Thermal Sensor (°F) Limit Control Auxiliary Limit (°F) Blower Data Type & Size Motor Amps/Rpm Motor Type/H.p. Cap. Mfd/Volts Filter Type Filter Size (²) (Not Supplied) 1600 CFM and over# Min. Cool Cap. (Tons) Max. Cool Cap. (Tons) Gas Conversion Kits Nat to LP NAHL002LP or *1160991 LP to Nat NAHF002NG, *1009510 * Must be ordered from Service Parts # Two side filter racks (left and right) required for upflow applications. Side returns are not permitted with downflow or horizontal furnace applications. 441 01 2611 06 THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE 41 15. Circulation Air Blower Data TAP LOW MED L MED H HIGH .10 472 704 1167 1387 .30 365 638 1102 1288 .50 290 572 1035 1194 .70 209 522 939 1070 .90 463 443 820 937 1.00 413 370 753 858 Air Delivery in Cubic Feet per Minute (C.F.M.) (Furnace Rated @0.5²² WC ESP) TAP LOW MED L MED H HIGH .10 695 963 1220 1559 .30 644 928 1183 1463 .50 588 873 1118 1361 .70 540 771 1017 1239 .90 463 675 900 1083 1.00 413 615 835 998 (Furnace Rated @0.5²² WC ESP) TAP LOW MED L MED H HIGH .10 598 841 1427 1861 .30 400 748 1384 1770 .50 289 667 1343 1677 .70 236 582 1254 1547 .90 ------ 477 1129 1360 1.00 ------ 436 1016 1262 Exterrnal Static Pressure Inches of W.C. N8MPN100F14 & *8MPN100F14 * Denotes Brand Air Delivery in Cubic Feet per Minute (C.F.M.) (Furnace Rated @0.5²² WC ESP) TAP LOW MED L MED H HIGH .10 770 949 1328 1760 .30 648 873 1235 1675 .50 544 772 1115 1551 .70 457 684 1036 1404 .90 361 572 895 1215 1.00 308 507 811 1093 Exterrnal Static Pressure Inches of W.C. N8MPN/L100F20 & *8MPN/L100F20 * Denotes Brand Air Delivery in Cubic Feet per Minute (C.F.M.) (Furnace Rated @0.5²² WC ESP) TAP LOW MED L MED H HIGH .10 831 1125 1582 2216 .30 814 1123 1588 2179 .50 781 1117 1577 2074 .70 717 1053 1541 1909 .90 609 964 1373 1745 1.00 561 888 1307 1641 NOTE: 075F16 -- Reduce airflow by 5% if bottom return only 100F20 -- Reduce airflow by 10% if bottom return only 125J20 -- Reduce airflow by 5% if bottom return only 42 (Furnace Rated @0.5²² WC ESP) TAP LOW MED L MED H HIGH .10 773 1045 1453 2147 .30 755 1037 1469 2128 .50 712 1020 1459 2078 .70 647 979 1424 1963 .90 554 894 1347 1795 1.00 497 828 1262 1705 Air Delivery in Cubic Feet per Minute (C.F.M.) (Furnace Rated @0.5²² WC ESP) TAP LOW MED L MED H HIGH .10 1785 1997 2292 2519 .30 1741 1941 2206 2410 .50 1674 1861 2097 2284 .70 1581 1749 1965 2121 .90 1428 1597 1793 1928 1.00 1326 1478 1667 1814 N8MPN/L125J20 & *8MPN/L125J20 * Denotes Brand Air Delivery in Cubic Feet per Minute (C.F.M.) Exterrnal Static Pressure Inches of W.C. Exterrnal Static Pressure Inches of W.C. N8MPN/L075F16 & *8MPN/L075F16 * Denotes Brand Air Delivery in Cubic Feet per Minute (C.F.M.) N8MPN/L100J22 Air Delivery in Cubic Feet per Minute (C.F.M.) (Furnace Rated @0.5²² WC ESP) TAP LOW MED L MED H HIGH .10 860 1149 1666 2147 .30 836 1158 1577 2126 .50 805 1140 1561 2148 .70 758 1081 1516 1922 .90 661 1009 1428 1767 1.00 614 925 1357 1663 N8MPN/L125J22 Exterrnal Static Pressure Inches of W.C. Exterrnal Static Pressure Inches of W.C. N8MPN/L075B12 & *8MPN/L075B12 * Denotes Brand Exterrnal Static Pressure Inches of W.C. (Furnace Rated @0.5²² WC ESP) Exterrnal Static Pressure Inches of W.C. Air Delivery in Cubic Feet per Minute (C.F.M.) *8MPN/L100J20 * Denotes Brand Air Delivery in Cubic Feet per Minute (C.F.M.) (Furnace Rated @0.5²² WC ESP) TAP LOW MED L MED H HIGH .10 1901 2121 2362 2463 .30 1833 2033 2244 2385 .50 1745 1936 2100 2217 .70 1624 1773 1894 2033 .90 1442 1569 1714 1821 1.00 1329 1455 1583 1685 *8MPN150J20 * Denotes Brand Exterrnal Static Pressure Inches of W.C. Exterrnal Static Pressure Inches of W.C. N8MPN/L050B12 & *8MPN/L050B12 * Denotes Brand Air Delivery in Cubic Feet per Minute (C.F.M.) (Furnace Rated @0.5²² WC ESP) TAP LOW MED L MED H HIGH .10 1656 1915 2168 2385 .30 1583 1787 2090 2335 .50 1507 1697 1997 2212 .70 1390 1596 1856 2085 .90 1212 1445 1654 1898 1.00 1125 1337 1561 1777 NOTE: N8MPN/L125J22 -- Reduce airflow by 10% if bottom return only *8MPN/L150J20 -- Reduce airflow by 10% if bottom return only THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE 441 01 2611 06 Wiring Diagram N8MPN/L, *8MPN/L 441 01 2611 06 43 Parts for N8MPN/L A 2 CC D 1 X B BB 18 AA Z C N 9 W M 17 E S G 14 DD U 16 10 P 3 F 4 5 8 V 15 16 T S J 7 6 H L 11 R 12 13 K 25--24--32a--1 44 441 01 2611 06 Replacement Parts - N8MPN (Natural Gas) Models -- N8MPN050B12A1, N8MPN075B12A1, N8MPN075F16A1, N8MPN100F14A1, N8MPN100F20A1, N8MPN100J22A1, N8MPN125J20A1, N8MPN125J22A1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Functional Parts N8MPN Part Number 050B 12A1 075B 12A1 075F 16A1 100F 14A1 100F 20A1 100J 22A1 125J 20A1 125J 22A1 1 Heat Exchanger 1013623 1013624 1013625 1013626 1013627 1013628 1 ------ -1 ----- --1 ---- ---1 --- ---1 --- ----1 -- -----1 -----1 2 Switch, Pressure 1013529 1 1 1 1 1 1 1 1 3 Wheel, Blower 1013011 1011420 1 -- 1 -- -1 -1 -1 -1 -1 -1 4 Mount, Motor kit* 1014824 1014823 1014822 1 --- 1 --- --1 --1 -1 -- -1 -- -1 -- -1 -- 5 Mtr, Blor 1/115 1/2 CCW 1/115 1/2 CCW 1/115 1/2 CCW 1/115 3/4 CCW 1172490 1172487 1172488 1172489 1 ---- -1 --- 1 ---- -1 --- --1 -- ---1 --1 -- ---1 6 Capacitor 1014397 1014396 1014395 1 --- -1 -- 1 --- -1 -- 1 --- --1 1 --- --1 7 Transformer 1012722 1 1 1 1 1 1 1 1 8 Control, Fan Timer 1014460 1 1 1 1 1 1 1 1 9 Switch, Interlock 1012351 1 1 1 1 1 1 1 1 10 Burner Assembly 1008723 1008724 1008725 1008726 1 ---- -1 --- -1 --- --1 -- --1 -- --1 -- ---1 ---1 11 Pilot/Igniter 1008731 1 1 1 1 1 1 1 1 12 Ignitor/Sensor w/Clip 1009524 1 1 1 1 1 1 1 1 13 Orifice, Pilot .018 503211 1 1 1 1 1 1 1 1 14 Orifice, Burner # 42 1011351 2 3 3 4 4 4 5 5 15 Valve, Gas 1013350 1 1 1 1 1 1 1 1 16 Switch, Limit (Rollout) 1013102 2 2 2 2 2 2 2 2 17 Switch, Limit (Main) 1008417 1320362 34335000 -1 -- -1 -- --1 1 --- 1 --- -1 -- --1 -1 -- 18 Blower, Combustion 1014433 1 1 1 1 1 1 1 1 *See Table below for bellyband location on motor Bellyband Location on Motor Model N8MPN A(in.) 050B12A1 1.38² 075B12A1 1.38² 075F16A1 1.38² 100F14A1 1.38² 100F20A1 1.81² 100J22A1 1.65² 125J20A1 1.81² 125J22A1 1.65² 441 01 2611 06 A 45 Replacement Parts - N8MPN (Natural Gas) Models -- N8MPN050B12A1, N8MPN075B12A1, N8MPN075F16A1, N8MPN100F14A1, N8MPN100F20A1, N8MPN100J22A1, N8MPN125J20A1, N8MPN125J22A1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Non- Functional Parts Part Number N8MPN 050B 12A1 075B 12A1 075F 16A1 100F 14A1 100F 20A1 100J 22A1 125J 20A1 125J 22A1 A Panel, Top 1013995 1013996 1013997 1 --- 1 --- -1 -- -1 -- -1 -- --1 --1 --1 B Box, Junction 1012349 1 1 1 1 1 1 1 1 C Cover, Junction box 1012350 1 1 1 1 1 1 1 1 D Partition, Blower 1014009 1014010 1014011 1 --- 1 --- -1 -- -1 -- -1 -- --1 --1 --1 E Housing, Blower 1012972 1012888 1 -- 1 -- -1 -1 -1 -1 -1 -1 F Hanger, Blower G Panel, Blower Cutoff H 1012328 2 2 2 2 2 2 2 2 721020013 721020008 1 -- 1 -- -1 -1 -1 -1 -1 -1 Clamp, Capacitor 1170643 1014315 1 -- 1 -- 1 -- 1 -- 1 -- -1 1 -- -1 J Bracket, Control Mounting 1013677 1 1 1 1 1 1 1 1 K Tube, Pilot 1014021 1014023 1014022 1 --- -1 -- -1 -- --1 --1 --1 --1 --1 L Door, Blower 1014380 1014381 1014382 1 --- 1 --- -1 -- -1 -- -1 -- --1 --1 --1 M Bracket, Door 1014271 1014272 1014273 1 --- 1 --- --1 --1 --1 --1 --1 --1 N Door, Louver 1014102 1014107 1014112 1 --- 1 --- -1 -- -1 -- -1 -- --1 --1 --1 P Manifold, Gas 1012787 1012788 1012789 1012790 1 ---- -1 --- -1 --- --1 -- --1 -- --1 -- ---1 ---1 R Bracket, Pilot 1010901 1 1 1 1 1 1 1 1 S Bracket, Manifold Support 1012377 2 2 2 2 2 2 2 2 T Top, Burner Box 1013702 1013703 1013704 1 --- 1 --- 1 --- -1 -- -1 -- -1 -- --1 --1 U Bracket, Burner Box Sides 1012532 2 2 2 2 2 2 2 2 V Baffle, Burner Box 1012338 1012339 1012340 1 --- 1 --- 1 --- -1 -- -1 -- -1 -- --1 --1 W Bottom, Burner Box 1012334 1012335 1012336 1 --- 1 --- 1 --- -1 -- -1 -- -1 -- --1 --1 X Collector Box 1013010 1012735 1012736 1012739 1012738 1012740 1 ------ -1 ----- --1 ---- ---1 --- ---1 --- ----1 -- -----1 -----1 Z Gasket, Combustion Blower 1013540 1 1 1 1 1 1 1 1 46 441 01 2611 06 Replacement Parts - N8MPN (Natural Gas) Models -- N8MPN050B12A1, N8MPN075B12A1, N8MPN075F16A1, N8MPN100F14A1, N8MPN100F20A1, N8MPN100J22A1, N8MPN125J20A1, N8MPN125J22A1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Non- Functional Parts AA Partition, Frt Ht Exchanger BB CC Part Number N8MPN 050B 12A1 075B 12A1 075F 16A1 100F 14A1 100F 20A1 100J 22A1 125J 20A1 125J 22A1 1013780 1013781 1013782 1013783 1013784 1013785 1 ------ -1 ----- --1 ---- ---1 --- ---1 --- ----1 -- -----1 -----1 Gaskets, Heat Exchanger 1013991 1013992 1013993 1013994 2 ---- -2 --- -2 --- --2 -- --2 -- --2 -- ---2 ---2 Tubing, Silicone 1014519 1 1 1 1 1 1 1 1 )( Parts Not Illustrated )( Fuse, 5 Amp 1083348 1 1 1 1 1 1 1 1 )( Harness, Wire 1013695 1 1 1 1 1 1 1 1 )( Door Screw 1014488 4 4 4 4 4 4 4 4 )( Door Screw Grommet 1171990 4 4 4 4 4 4 4 4 )( Manual, Installation & Tech 44101261105 1 1 1 1 1 1 1 1 )( Manual, Users 44102201004 1 1 1 1 1 1 1 1 441 01 2611 06 47 Replacement Parts - N8MPL (Natural Gas) Models -- N8MPL050B12A1, N8MPL075B12A1, N8MPL075F16A1, N8MPL100F20A1, N8MPL100J22A1, N8MPL125J20A1, N8MPL125J22A1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Functional Part Number N8MPL 050B12A1 075B12A1 075F16A1 100F20A1 100J22A1 125J20A1 125J22A1 1 Heat Exchanger 1014322 1014323 1014324 1014325 1014326 1014327 1 ------ -1 ----- --1 ---- ---1 --- ----1 -- -----1 -----1 2 Switch, Pressure 1013529 1 1 1 1 1 1 1 3 Wheel, Blower 1013011 1011420 1 -- 1 -- -1 -1 -1 -1 -1 4 Mount, Motor kit* 1014824 1014823 1014822 1 --- 1 --- --1 -1 -- -1 -- -1 -- -1 -- 5 Mtr, Blower 1172490 1172487 1172488 1172489 1 ---- -1 --- 1 ---- --1 -- ---1 --1 -- ---1 6 Capacitor 1014397 1014396 1014395 1 --- -1 -- 1 --- 1 --- --1 1 --- --1 7 Transformer 1012722 1 1 1 1 1 1 1 8 Control, Fan Timer 1014460 1 1 1 1 1 1 1 1/115 1/2 CCW 1/115 1/2 CCW 1/115 1/2 CCW 1/115 3/4 CCW 9 Switch, Interlock 1012351 1 1 1 1 1 1 1 10 Burner Assembly 1008723 1008724 1008725 1008726 1 ---- -1 --- -1 --- --1 -- --1 -- ---1 ---1 11 Pilot/Igniter 1008731 1 1 1 1 1 1 1 12 Ignitor/Sensor with Clip 1009524 1 1 1 1 1 1 1 13 Orifice, Pilot .018 503211 1 1 1 1 1 1 1 14 Orifice, Burner # 42 1011351 2 3 3 4 4 5 5 15 Valve, Gas 1013350 1 1 1 1 1 1 1 16 Switch, Limit (Rollout) 1013102 2 2 2 2 2 2 2 17 Switch, Limit (Main) 1008417 1320362 34335000 -1 -- -1 -- --1 1 --- -1 -- --1 -1 -- 18 Blower, Combustion 1013517 1014433 -1 -1 -1 1 -- 1 -- 1 -- 1 -- *See Table below for bellyband location on motor Bellyband Location on Motor Model N8MPL A(in.) 050B12A1 1.38² 075B12A1 1.38² 075F16A1 1.38² 100F20A1 1.81² 100J22A1 1.65² 125J20A1 181² 125J22A1 1.65² 48 A 441 01 2611 06 Replacement Parts - N8MPL (Natural Gas) Models -- N8MPL050B12A1, N8MPL075B12A1, N8MPL075F16A1, N8MPL100F20A1, N8MPL100J20A1, N8MPL100J22A1, N8MPL125J20A1, N8MPL125J22A1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Functional Part Number N8MPL 050B 12A1 075B 12A1 075F 16A1 100F 20A1 100J 22A1 125J 20A1 125J 22A1 A Panel, Top 1013995 1013996 1013997 1 --- 1 --- -1 -- -1 -- --1 --1 --1 B Box, Junction 1012349 1 1 1 1 1 1 1 C Cover, Junction box 1012350 1 1 1 1 1 1 1 D Partition, Blower 1014009 1014010 1014011 1 --- 1 --- -1 -- -1 -- --1 --1 --1 E Housing, Blower 1012972 1012888 1 -- 1 -- -1 -1 -1 -1 -1 F Hanger, Blower 1012328 2 2 2 2 2 2 2 G Panel, Blower Cutoff 721020013 721020008 1 -- 1 -- -1 -1 -1 -1 -1 H Clamp, Capacitor 1170643 1014315 1 -- 1 -- 1 -- 1 -- -1 1 -- -1 J Bracket, Control Mounting 1013677 1 1 1 1 1 1 1 K Tube, Pilot 1014021 1014023 1014022 1 --- -1 -- -1 -- --1 --1 --1 --1 L Door, Blower 1014380 1014381 1014382 1 --- 1 --- -1 -- -1 -- --1 --1 --1 M Bracket, Door 1014271 1014272 1014273 1 --- 1 --- -1 -- -1 -- --1 --1 --1 N Door, Louver 1014102 1014107 1014112 1 --- 1 --- -1 -- -1 -- --1 --1 --1 P Manifold, Gas 1012787 1012788 1012789 1012790 1 ---- -1 --- -1 --- --1 -- --1 -- ---1 ---1 R Bracket, Pilot 1010901 1 1 1 1 1 1 1 S Bracket, Manifold Support 1012377 2 2 2 2 2 2 2 T Top, Burner Box 1013702 1013703 1013704 1 --- 1 --- 1 --- -1 -- -1 -- --1 --1 U Bracket, Burner Box Sides 1012532 2 2 2 2 2 2 2 V Baffle, Burner Box 1012338 1012339 1012340 1 --- 1 --- 1 --- -1 -- -1 -- --1 --1 W Bottom, Burner Box 1012334 1012335 1012336 1 --- 1 --- 1 --- -1 -- -1 -- --1 --1 X Collector Box 1013010 1012735 1012736 1012739 1012738 1012740 1 ------ -1 ----- --1 ---- ---1 --- ----1 -- -----1 -----1 Z Gasket, Combustion Blower 1013540 1 1 1 1 1 1 1 441 01 2611 06 49 Replacement Parts - N8MPL (Natural Gas) Models -- N8MPL050B12A1, N8MPL075B12A1, N8MPL075F16A1, N8MPL100F20A1, N8MPL100J20A1, N8MPL100J22A1, N8MPL125J20A1, N8MPL125J22A1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Functional AA Partition, Frt Ht Exchanger BB Part Number N8MPL 050B 12A1 075B 12A1 075F 16A1 100F 20A1 100J 20A1 100J 22A1 125J 20A1 125J 22A1 1013780 1013781 1013782 1013783 1013784 1013785 1 ------ -1 ----- --1 ---- ---1 --- ----1 -- ----1 -- -----1 -----1 Gaskets, Heat Exchanger 1013991 1013992 1013993 1013994 2 ---- -2 --- -2 --- --2 -- --2 -- --2 -- ---2 ---2 CC Tubing, Silicone 1014519 1 1 1 1 1 1 1 1 DD Baffle, Nox 1014019 2 3 3 4 4 4 5 5 )( Part Not Illustrated )( Fuse, 5 Amp 1083348 1 1 1 1 1 1 1 1 )( Harness, Wire 1013695 1 1 1 1 1 1 1 1 )( Door Screw 1014488 4 4 4 4 4 4 4 4 )( Door Screw Grommet 1171990 4 4 4 4 4 4 4 4 )( Manual, Installation & Tech 44101261105 1 1 1 1 1 1 1 1 )( Manual, Users 44102201004 1 1 1 1 1 1 1 1 50 441 01 2611 06 Parts for *8MPN/L A 2 CC BB X 1 AA 18 B C D 17 16 Z N U 9 DD M S W 15 10 14 U F P S G V F T 11 R E 16 12 3 13 4 K 8 L 5 7 6 H J 25--23--49a 441 01 2611 06 51 Replacement Parts - *8MPN (Natural Gas) Models -- *8MPN050B12A1, *8MPN075B12A1, *8MPN075F16A1, *8MPN100F14A1, *8MPN100F20A1, *8MPN100J20A1, *8MPN125J20A1, *8MPN150J20A1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Functional Part Number *8MPN 050B 12A1 075B 12A1 075F 16A1 100F 14A1 100F 20A1 100J 20A1 125J 20A1 150J 20A1 1 Heat Exchanger 1013551 1013519 1013550 1013552 1013553 1013554 1013555 1 ------- -1 ------ --1 ----- ---1 ---- ---1 ---- ----1 --- -----1 -- ------1 2 Switch, Pressure 1013529 1 1 1 1 1 1 1 1 3 Wheel, Blower 1013011 1011420 1011433 1 --- 1 --- -1 -- -1 -- -1 -- -1 -- -1 -- --1 4 Mount, Motor kit* 1014824 1014823 1014822 1 --- 1 --- --1 --1 -1 -- -1 -- -1 -- --1 5 Motor, Blr 1172490 1172487 1172488 1172489 1 ---- -1 --- 1 ---- -1 --- --1 -- --1 -- --1 -- ---1 6 Capacitor 1014397 1014396 1014395 1 --- 1 --- 1 --- -1 -- --1 --1 --1 --1 7 Transformer 1012722 1 1 1 1 1 1 1 1 8 Control, Fan Timer 1014460 1 1 1 1 1 1 1 1 9 Switch, Interlock 1012351 1 1 1 1 1 1 1 1 10 Burner Assembly 1008723 1008724 1008725 1008726 1009179 1 ----- -1 ---- -1 ---- --1 --- --1 --- --1 --- ---1 -- ----1 1/115 1/2 CCW 1/115 1/2 CCW 1/115 1/2 CCW 1/115 3/4 CCW 11 Pilot/Igniter 1008731 1 1 1 1 1 1 1 1 12 Ignitor/Sensor with Clip 1009524 1 1 1 1 1 1 1 1 13 Orifice, Pilot .018 503211 1 1 1 1 1 1 1 1 14 Orifice, Burner # 42 1011351 2 3 3 4 4 4 5 6 15 Valve, Gas 1013350 1 1 1 1 1 1 1 1 16 Switch, Limit (Rollout) 1013102 2 2 2 2 2 2 2 2 17 Switch, Limit (Main) 1320362 1065294 1008417 34335000 --1 -- 1 ---- --1 -- ---1 1 ---- 1 ---- -1 --- -1 --- 18 Blower, Combustion 1014433 1013517 1 -- 1 -- 1 -- 1 -- 1 -- 1 -- -1 -1 *See Table below for bellyband location on motor Bellyband Location on Motor Model *8MPN A(in.) 050B12A1 1.38² 075B12A1 1.38² 075F16A1 1.38² 100F14A1 1.38² 100F20A1 1.81² 100J20A1 1.81² 125J20A1 1.81² 150J20A1 1.65² 52 A 441 01 2611 06 Replacement Parts - *8MPN (Natural Gas) Models -- *8MPN050B12A1, *8MPN075B12A1, *8MPN075F16A1, *8MPN100F14A1, *8MPN100F20A1, *8MPN100J20A1, *8MPN125J20A1, *8MPN150J20A1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Functional Part Number *8MPN 050B 12A1 075B 12A1 075F 16A1 100F 14A1 100F 20A1 100J 20A1 *125J 20A1 150J 20A1 A Panel, Top 1013982 1013983 1013984 1 --- 1 --- -1 -- -1 -- -1 -- --1 --1 --1 B Box, Junction 1012349 1 1 1 1 1 1 1 1 C Cover, Junction box 1012350 1 1 1 1 1 1 1 1 D Partition, Blower 1014009 1014010 1014011 1014013 1 ---- 1 ---- -1 --- -1 --- -1 --- --1 -- --1 -- ---1 E Housing, Blower 1012972 1012888 1012889 1 --- 1 --- -1 -- -1 -- -1 -- -1 -- -1 -- --1 F Hanger, Blower G Panel, Blower Cutoff 1012328 2 2 2 2 2 2 2 2 721020013 721020008 721020015 1 --- 1 --- -1 -- -1 -- -1 -- -1 -- -1 -- --1 H Clamp, Capacitor 1170643 1014315 1 -- 1 -- 1 -- 1 -- -1 -1 -1 -1 J Bracket, Control Mounting 1013677 1 1 1 1 1 1 1 1 K Tube, Pilot 1013596 1013597 1013598 1013599 1 ---- -1 --- -1 --- --1 -- --1 -- --1 -- --1 -- ---1 L Door, Blower (Heil/Arco) (Heil/Arco) (Heil/Arco) (Comfortmaker Only) (Comfortmaker Only) (Comfortmaker Only) (Tempstar Only) (Tempstar Only) (Tempstar Only) 1014001 1014375 1014376 1014079 1014349 1014352 1014058 1014068 1014073 1 --1 --1 --- 1 --1 --1 --- -1 --1 --1 -- -1 --1 --1 -- -1 --1 --1 -- --1 --1 --1 --1 --1 --1 --1 --1 --1 M Bracket, Door 1014271 1014272 1014273 1014274 1 ---- 1 ---- -1 --- -1 --- -1 --- --1 -- --1 -- ---1 N Door, Louver (Heil/Arco) (Heil/Arco) (Heil/Arco) (Comfortmaker Only) (Comfortmaker Only) (Comfortmaker Only) (Tempstar Only) (Tempstar Only) (Tempstar Only) 1014088 1014091 1014094 1014078 1014081 1014085 1014057 1014067 1014072 1 --1 --1 --- 1 --1 --1 --- -1 --1 --1 -- -1 --1 --1 -- -1 --1 --1 -- --1 --1 --1 --1 --1 --1 --1 --1 --1 P Manifold, Gas 1013478 1013479 1013480 1013481 1013482 1 ----- -1 ---- -1 ---- --1 --- --1 --- --1 --- ---1 -- ----1 R Bracket, Pilot 1010901 1 1 1 1 1 1 1 1 S Bracket, Manifold Support 1012377 2 2 2 2 2 2 2 2 T Top, Burner Box 1013705 1013015 1013016 1013859 1 ---- 1 ---- 1 ---- -1 --- -1 --- -1 --- --1 -- ---1 U Bracket, Burner Box Sides 1012532 2 2 2 2 2 2 2 2 441 01 2611 06 53 Replacement Parts - *8MPN (Natural Gas) Models -- *8MPN050B12A1, *8MPN075B12A1, *8MPN075F16A1, *8MPN100F14A1, *8MPN100F20A1, *8MPN100J20A1, *8MPN125J20A1, *8MPN150J20A1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Functional Part Number *8MPN 050B 12A1 075B 12A1 075F 16A1 100F 14A1 100F 20A1 100J 20A1 *125J 20A1 150J 20A1 T Top, Burner Box 1013705 1013015 1013016 1013859 1 ---- 1 ---- 1 ---- -1 --- -1 --- -1 --- --1 -- ---1 U Bracket, Burner Box Sides 1012532 2 2 2 2 2 2 2 2 V Baffle, Burner Box 1012338 1012339 1012340 1013533 1 ---- 1 ---- 1 ---- -1 --- -1 --- -1 --- --1 -- ---1 W Bottom, Burner Box 1012334 1012335 1012336 1013691 1 ---- 1 ---- 1 ---- -1 --- -1 --- -1 --- --1 -- ---1 X Collector Box 1014510 1014511 1014509 1014512 1013486 1 ----- -1 ---- -1 ---- --1 --- --1 --- --1 --- ---1 -- ----1 Y RTV, Collector Box 1 1 1 1 1 1 1 1 Z Gasket, Combustion Blower 1013540 1 1 1 1 1 1 1 1 AA Partition, Front Ht Exchanger 1013543 1013521 1013545 1013546 1013547 1013548 1013549 1 ------- -1 ------ --1 ----- ---1 ---- ---1 ---- ----1 --- -----1 -- ------1 BB Gaskets, Heat Exchanger 1013991 1013992 1013993 1013994 1012546 2 ----- -2 ---- -2 ---- --2 --- --2 --- --2 --- ---2 -- ----2 CC Tubing, Silicone 1014520 1014521 1 -- 1 -- 1 -- 1 -- 1 -- -1 -1 -1 )( PART NOT ILLUSTRATED )( Fuse, 5 Amp 1083348 1 1 1 1 1 1 1 1 )( Harness, Wire 1013693 1 1 1 1 1 1 1 1 )( Door Screw 1014488 4 4 4 4 4 4 4 4 )( Door Screw Grommet 1171990 4 4 4 4 4 4 4 4 )( Manual, Installation & Tech 44101261105 1 1 1 1 1 1 1 1 )( Manual, Users 44102201004 1 1 1 1 1 1 1 1 54 441 01 2611 06 Replacement Parts - *8MPL (Natural Gas) Models -- *8MPL050B12A1, *8MPL075B12A1, *8MPL075F16A1, *8MPL100F20A1, *8MPL100J20A1, *8MPL125J20A1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Functional Part Number *8MPL 050B 12A1 075B 12A1 075F 16A1 100F 20A1 100J 20A1 125J 20A1 1 Heat Exchanger 1014316 1014317 1014318 1014319 1014320 1014321 1 ------ -1 ----- --1 ---- ---1 --- ----1 -- -----1 2 Switch, Pressure 1013529 1 1 1 1 1 1 3 Wheel, Blower 1013011 1011420 1 -- 1 -- -1 -1 -1 -1 4 Mount, Motor kit* 1014824 1014823 1014822 1 --- 1 --- --1 -1 -- -1 -- -1 -- 5 Motor, Blower 1172490 1172487 1172488 1 --- -1 -- 1 --- --1 --1 --1 6 Capacitor 1014397 1014395 1 -- 1 -- 1 -- -1 -1 -1 7 Transformer 1012722 1 1 1 1 1 1 8 Control, Fan Timer 1014460 1 1 1 1 1 1 9 Switch, Interlock 1012351 1 1 1 1 1 1 10 Burner Assembly 1008723 1008724 1008725 1008726 1 ---- -1 --- -1 --- --1 -- --1 -- ---1 11 Pilot/Igniter 1008731 1 1 1 1 1 1 12 Ignitor/Sensor with Clip 1009524 1 1 1 1 1 1 13 Orifice, Pilot .018 503211 1 1 1 1 1 1 14 Orifice, Burner # 42 1011351 2 3 3 4 4 5 15 Valve, Gas 1013350 1 1 1 1 1 1 16 Switch, Limit (Rollout) 1013102 2 2 2 2 2 2 17 Switch, Limit (Main) 1008417 1320362 1065294 1 --- -1 -- 1 --- -1 -- -1 -- --1 18 Blower, Combustion 1014433 1013517 1 -- 1 -- 1 -- 1 -- 1 -- -1 1/115 1/2 CCW 1/115 1/2 CCW 1/115 1/2 CCW *See Table below for bellyband location on motor Bellyband Location on Motor Model *8MPL “A(in.)” 050B12A1 1.38² 075B12A1 1.38² 075F16A1 1.38² 100F20A1 1.81² 100J20A1 1.81² 125J20A1 1.81² A 441 01 2611 06 55 Replacement Parts - *8MPL (Natural Gas) Models -- *8MPL050B12A1, *8MPL075B12A1, *8MPL075F16A1, *8MPL100F20A1, *8MPL100J20A1, *8MPL125J20A1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Functional Part Number *8MPL 050B 12A1 *075B 12A1 075F 16A1 100F 20A1 100J 20A1 125J 20A1 A Panel, Top 1013982 1013983 1013984 1 --- 1 --- -1 -- -1 -- --1 --1 B Box, Junction 1012349 1 1 1 1 1 1 C Cover, Junction box 1012350 1 1 1 1 1 1 D Partition, Blower 1014009 1014010 1014011 1 --- 1 --- -1 -- -1 -- --1 --1 E Housing, Blower 1012972 1012888 1 -- 1 -- -1 -1 -1 -1 F Hanger, Blower G Panel, Blower Cutoff 1012328 2 2 2 2 2 2 721020013 721020008 1 -- 1 -- -1 -1 -1 -1 H Clamp, Capacitor 1170643 1014315 1 -- 1 -- 1 -- -1 -1 -1 J Bracket, Control Mounting 1013677 1 1 1 1 1 1 K Tube, Pilot 1013596 1013597 1013598 1 --- -1 -- -1 -- --1 --1 --1 L Door, Blower 1014001 1014375 1014376 1014079 1014349 1014352 1014058 1014068 1014073 1 --1 --1 --- 1 --1 --1 --- -1 --1 --1 -- -1 --1 --1 -- --1 --1 --1 --1 --1 --1 M Bracket, Door 1014271 1014272 1014273 1 --- 1 --- -1 -- -1 -- --1 --1 N Door, Louver 1014088 1014091 1014094 1014078 1014081 1014085 1014057 1014067 1014072 1 --1 --1 --- 1 --1 --1 --- -1 --1 --1 -- -1 --1 --1 -- --1 --1 --1 --1 --1 --1 P Manifold, Gas 1013478 1013479 1013480 1013481 1 ---- -1 --- -1 --- --1 -- --1 -- ---1 R Bracket, Pilot 1010901 1 1 1 1 1 1 S Bracket, Manifold Support 1012377 2 2 2 2 2 2 T Top, Burner Box 1013705 1013015 1013016 1 --- 1 --- 1 --- -1 -- -1 -- --1 U Bracket, Burner Box Sides 1012532 2 2 2 2 2 2 V Baffle, Burner Box 1012338 1012339 1012340 1 --- 1 --- 1 --- -1 -- -1 -- --1 W Bottom, Burner Box 1012334 1012335 1012336 1 --- 1 --- 1 --- -1 -- -1 -- --1 56 (Heil/Arco) (Heil/Arco) (Heil/Arco) (Comfortmaker Only) (Comfortmaker Only) (Comfortmaker Only) (Tempstar Only) (Tempstar Only) (Tempstar Only) (Heil/Arco) (Heil/Arco) (Heil/Arco) (Comfortmaker Only) (Comfortmaker Only) (Comfortmaker Only) (Tempstar Only) (Tempstar Only) (Tempstar Only) 441 01 2611 06 Replacement Parts - *8MPL (Natural Gas) Models -- *8MPL050B12A1, *8MPL075B12A1, *8MPL075F16A1, *8MPL100F20A1, *8MPL100J20A1, *8MPL125J20A1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Key No. Description Functional Part Number *8MPL 050B 12A1 *075B 12A1 075F 16A1 100F 20A1 100J 20A1 125J 20A1 X Collector Box 1014510 1014511 1014509 1014512 1 ---- -1 --- -1 --- --1 -- --1 -- ---1 Z Gasket, Combustion Blower 1013540 1 1 1 1 1 1 AA Partition, Front Ht Exchanger 1013543 1013521 1013545 1013546 1013547 1013548 1 ------ -1 ----- --1 ---- ---1 --- ----1 -- -----1 BB Gaskets, Heat Exchanger 1013991 1013992 1013993 1013994 2 ---- -2 --- -2 --- --2 -- --2 -- ---2 CC Tubing, Silicone 1014519 1 1 1 1 1 1 DD Baffle, Nox 1014019 2 3 3 4 4 5 )( PART NOT ILLUSTRATED )( Fuse, 5 Amp 1083348 1 1 1 1 1 1 )( Harness, Wire 1013693 1 1 1 1 1 1 )( Door Screw 1014488 4 4 4 4 4 4 )( Door Screw Grommet 1171990 4 4 4 4 4 4 )( Manual, Installation & Tech 44101261105 1 1 1 1 1 1 )( Manual, Users 44102201004 1 1 1 1 1 1 441 01 2611 06 57
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