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00809-0100-4716 English Rev. GA Model 3095 MV™ Multivariable™ Mass Flow Transmitter Product Manual Model 3095 MV™ Multivariable™ Mass Flow Transmitter Model 3095 MV Software Revision 13 Engineering Assistant Software Revision 4.00 HART Communicator Software Revision 2.1 NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. Within the United States, Rosemount Inc. has two toll-free assistance numbers. Customer Central: 1-800-999-9307 (7:00 a.m. to 7:00 p.m. CST) Technical support, quoting, and order-related questions. North American 1-800-654-7768 (24 hours a day – Includes Canada) Response Center: Equipment service needs. For equipment service or support needs outside the United States, contact your local Rosemount representative. The products described in this document are NOT designed for nuclearqualified applications. For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative. Rosemount Model 3095MV Multivariable Transmitter may be protected by one or more of the following U.S. Patent Nos. 4,370,890; 4,612,812; 4,791,352; 4,798,089; 4,818,994; 4,833,922; 4,866,435; 4,926,340; 5,028,746. MEXICO PATENTADO NO. 154,981. May depend on model. Other foreign patents issued and pending. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. Coplanar, Multivariable, MV, and Tri-Loop are trademarks of Rosemount Inc. PlantWeb is a mark of the Fisher-Rosemount group of companies. HART is a registered trademark of the HART Communication Foundation. Hastelloy C-276 is a registered trademark of Cabot Corp. Microsoft and Windows are registered trademarks of Microsoft Corp. Annubar is a registered trademark of Deterich Standard Corporation. V-Cone is a registered trademark of McCrometer. Cover Photo: 3095Hi-3095001B. Fisher-Rosemount satisfies all obligations coming from legislation to harmonize product requirements in the European Union. Rosemount Inc. PR http://www.rosemount.com ED 8200 Market Boulevard Chanhassen, MN 55317 USA Tel 1-800-999-9307 Telex 4310012 Fax (612) 949-7001 INT IN U. S. A. © 1999 Rosemount, Inc. SNF-0004 Using non-nuclear qualified products in applications that require nuclearqualified hardware or products may cause inaccurate readings. Table of Contents SECTION 1 Introduction Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 SECTION 2 Initial Checkout and Field Installation Unpacking the Model 3095 MV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Becoming Familiar with the Model 3095 MV . . . . . . . . . . . . . . . . . . 2-2 Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Bench Configuration and Calibration . . . . . . . . . . . . . . . . . . . . 2-4 Write Protect and Failure Mode Alarm Jumpers . . . . . . . . . . . 2-4 General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Mechanical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Impulse Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Access Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Process Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Bolt Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Electrical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Field installation Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 Field Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 Review Installation Considerations . . . . . . . . . . . . . . . . . . . . . . 2-17 Mount Transmitter and Install Bolts . . . . . . . . . . . . . . . . . . . . . 2-17 Make Process Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 Install RTD Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 Check for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 Field Wiring (Power and Signal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 Install Grounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 Replace Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 SECTION 3 Options and Accessories LCD Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Totalizer Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SST Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engineering Assistant Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transient Protection Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Custom Configuration (Option Code C2) . . . . . . . . . . . . . . . . . . . . . Flange Adapters (Option Code DF) . . . . . . . . . . . . . . . . . . . . . . . . . . Model 305 Integral Manifold (Option Code S5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model 1195 Integral Orifice Assembly (Option Code S4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Annubar Assembly (Option Code S4) . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-2 3-3 3-5 3-5 3-5 3-5 3-7 3-7 3-7 3-7 3-7 iii SECTION 4 Using the Engineering Assistant Software Installing The Engineering Assistant Software . . . . . . . . . . . . . . . . 4-1 Minimum Equipment and Software . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Connecting to a Personal Computer . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Menu Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Procedure Outlines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Bench Configuration (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Bench Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Field Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Automatic Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Engineering Assistant Software Screens . . . . . . . . . . . . . . . . . . . . . 4-10 Screen Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Status Bar Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Hot Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Path Name Convention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Cancel Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Fast Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Setup Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Transmitter Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33 Maintenance Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43 Diagnostics Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51 Miscellaneous EA Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55 SECTION 5 Troubleshooting and Maintenance Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Alarm Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 EA Communication Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Revision 12 Electronics Board Alarms And Error Conditions . . . . . 5-2 LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Critical Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Overrange Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Sensor Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Unexpected Process Variable (PV) Readings . . . . . . . . . . . . . . . 5-7 Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 Removing the Process Sensor Body . . . . . . . . . . . . . . . . . . . . . . 5-12 Removing the Electrical Housing . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Removing the Electronics Board . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Removing the Sensor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Reassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 Attaching the Sensor Module to the Electronics Housing . . . . . 5-16 Attaching the Electronics Board . . . . . . . . . . . . . . . . . . . . . . . . . 5-17 Reassembling the Process Sensor Body . . . . . . . . . . . . . . . . . . . 5-18 Return Of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19 SECTION 6 Specifications and Reference Data Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering InformatIon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model 3095 MV Configuration Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv 1 5 7 8 9 10 12 18 APPENDIX A HART® Communicator Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 EA Software/ Hart Communicator Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Connections and hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 Communicator Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6 Fast Key Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8 Menus and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8 Online Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9 Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10 APPENDIX B Approval Drawings Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 APPENDIX C EA Error Message Summary Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2 APPENDIX D Critical Alarms for Previous Software Revisions Alarm Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarms and Error Conditions for Revisions 8, 9, and 10 . . . . . . . . . Critical Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overrange Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarms and Error Conditions for Revisions 4 and 5 . . . . . . . . . . . . Overrange Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1 D-1 D-1 D-1 D-4 D-4 APPENDIX E Compatibility Issues Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Revision Level Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronics Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronics Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hardware Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communication Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EA Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HART Communicator Model 275 . . . . . . . . . . . . . . . . . . . . . . . . E-1 E-1 E-1 E-1 E-2 E-3 E-3 E-3 E-3 E-4 APPENDIX F European ATEX Directive Information European ATEX Directive Information . . . . . . . . . . . . . . . . . . . . . . . F-1 INDEX I-1 v vi Section 1 USING THIS MANUAL Introduction This manual provides installation, configuration, calibration, troubleshooting, and maintenance instructions for the Rosemount® Model 3095 MV™ Multivariable™ Mass Flow Transmitter and for its operation with the Model 3095 MV Engineering Assistant Software. This manual consists of the following sections: Section 2: Initial Checkout and Field Installation explains how to install the Model 3095 MV. It includes an installation flowchart, installation considerations, and field installation procedure. Section 3: Options and Accessories describes options available with the Model 3095 MV: the LCD meter, the mounting brackets, and the transient protection terminal block. Section 4: Using the Model 3095 MV Engineering Assistant Software explains how to use the configuration software. This includes installing the software onto a personal computer, establishing communications with the Model 3095 MV, configuring the transmitter, creating a configuration file, and calibrating the flow transmitter. This section also explains the configuration software menus. Section 5: Troubleshooting and Maintenance provides troubleshooting instructions for dealing with potential mechanical or electrical difficulties. Section 6: Theory of Operation discusses the operating principles of the transmitter and provides information about DP flow. Section 7: Specifications and Reference Data includes specification data for the Model 3095 MV and spare parts information. Appendix A: HART® Communicator contains a communicator overview, a HART Communicator menu tree for the Model 3095 MV, and a table of HART Communicator fast key sequences. A table of diagnostic messages associated with this communicator is also included. Appendix B: Approval Drawings contains Factory Mutual (FM) and Canada Standards Association (CSA) certified drawings. Appendix C: EA Error Message Summary identifies possible error messages that might occur when using the Engineering Assistant software. Appendix D: Critical Alarms for Previous Software Revisions contains troubleshooting information for previous electronics board and sensor module revisions. Appendix E: Compatibility Issues contains compatibility information for retrofitting previous Model 3095 MV versions with new parts. 1-1 Rosemount Model 3095 MV 1-2 Section 2 Initial Checkout and Field Installation This section contains an installation flowchart, information on the Model 3095 MV system, installation considerations, and a field installation procedure. The suggested sequence of Model 3095 MV installation and wiring is shown in Figure 2-1. FIGURE 2-1. Model 3095 MV Installation Flowchart. B FIELD INSTALLATION START A Unpack the Model 3095 MV Review the Model 3095 MV Product Manual Hazardous Location ? Yes Review Rosemount drawing 03095-1025 or 03095-1024 (see Appendix B Approval Drawings) BENCH CONFIGURE Review Installation Considerations (2-6–2-16) Connect Bench Power Supply (see 2-16) Mount Transmitter (2-12) Connect Personal Computer (4-4) Make Process Connections No NonIncendive Location ? Yes Review Rosemount drawings 03095-1020 or 03095-1021 (see Appendix B Approval Drawings) No Perform Bench Configuration Tasks (4-9) (Optl.) Perform Bench Calibration Tasks (4-8) (Optional) Install RTD Assembly (2-18) Check for Leaks B Bench Configure ? Yes A Configuration Performed ? Yes No Perform Configuration Tasks (4-8) No B (Optl.) Perform Field Calibration Tasks (4-9) DONE 2-1 Rosemount Model 3095 MV UNPACKING THE MODEL 3095 MV Depending on the system ordered, the Model 3095 MV arrives in as many as three different shipping containers: Model 3095 MV This box contains the Model 3095 MV. If ordered, this package also contains an RTD cable and optional mounting hardware. One Model 3095 MV Multivariable Transmitter Product Manual is included with each order of transmitters. Engineering Assistant Software Package (Accessory) The complete Engineering Assistant Software Package includes two installation 3.5-in. floppy disks, one HART modem and cables, and the Model 3095 MV Multivariable Transmitter Product Manual. Engineering Assistant components may also be ordered separately. RTD Assembly (Optional) This box contains the optional Series 68 or Series 78 RTD Assembly and the Sensor Wiring Instruction Sheet. BECOMING FAMILIAR WITH THE MODEL 3095 MV Figure 2-2 illustrates a typical Model 3095 MV installation site, and Figure 2-3 illustrates the exploded view of the Model 3095 MV. Major components of the Model 3095 MV System and the Model 3095 MV Multivariable Transmitter are identified in these figures. FIGURE 2-2. Typical Model 3095 MV Installation Site. Model 3095 MV RTD Connector RTD Assembly Process Connections Flow 3095-DATAE22A RTD Cable 2-2 Inital Checkout and Field Installation FIGURE 2-3. Exploded View of Model 3095 MV Multivariable Transmitter and LCD Meter. Certification Label Housing Terminal Block O-ring Cover Electronics Board Nameplate Module O-ring Housing Locking Screw Sensor Module RTD Connector Process Adapter O-ring Drain/Vent Valve Coplanar Flange Flange Adapter O-ring Optional Flange Adapters LCD Meter 3095-3095A08B, 3051-3031A05B Bolts 2-3 Rosemount Model 3095 MV INITIAL INSPECTION 1. Place the shipping containers on a secure bench and open them, taking care not to damage the contents. 2. Review the packing list to verify that all equipment was received. 3. Inspect the equipment and report any shipping damage to the carrier. Bench Configuration and Calibration Before mounting the Model 3095 MV in the field, the Multivariable Transmitter can be configured on the bench using a personal computer and the Engineering Assistant (EA) Software. The EA software provides advanced configuration capabilities, including flow parameters such as AIChE fluid, meter tube bore, differential producer bore, and differential producer material. After bench configuration, the Model 3095 MV may be bench calibrated. These procedures include absolute or gage pressure and differential pressure sensor offset (zero) and slope (span) trim, and RTD calibration. For information on bench configuration and bench calibration, see Bench Configuration (Standard) on page 4-8 and Bench Calibration Procedure on page 4-9. Write Protect and Failure Mode Alarm Jumpers Once the transmitter has been configured, the configuration data can be protected by moving the write protect jumper. When this jumper is installed, the transmitter does not allow any changes to its configuration memory. As part of its normal operation, the Model 3095 MV continuously monitors its own operation. This automatic diagnostic routine is a timed series of checks repeated continuously. If the diagnostic routine detects a failure in a transmitter, the transmitter drives its output either below 3.75 mA or above 21.75 mA depending on the position of the failure mode jumper. Both of these jumpers are located on the electronics board just inside the electronics housing cover (see Figure 2-4). To avoid exposing the transmitter electronics to the plant environment after installation, set these jumpers during the commissioning stage on the bench. When shipped from the factory, the write protect jumper is set to “OFF,” and the alarm jumper is set to “High” unless specified differently by ordering the C2 (Custom Configuration) Option Code. Failure Mode Alarm vs. Saturation Output Values 2-4 The failure mode alarm output levels differ from the output values that occur when applied pressure is outside the range points. When pressure is outside the range points, the analog output continues to track the input pressure until reaching the saturation value listed below; the output does not exceed the listed saturation value regardless of the applied pressure. For example, for pressures outside the 4–20 range points, the output saturates at 3.9 mA or 20.8 mA. When the transmitter diagnostics detect a failure, the analog output is set to a specific alarm value that differs from the saturation value to allow for proper troubleshooting. Level 4–20 mA Saturation Value 4–20 mA Alarm Value Low 3.9 mA 3.75 mA High 20.8 mA 21.75 mA Inital Checkout and Field Installation NOTE The preceding output values can be altered by an analog output trim procedure. Use the following steps to change the jumper settings: Explosions can cause death or serious injury. Do not remove the instrument cover in explosive atmospheres when the circuit is alive. 1. If the transmitter is installed, secure the loop and remove power. 2. Remove the housing cover opposite the field terminal side. 3. Locate the jumper on the electronics board (see Figure 2-5), then move the jumper to the desired setting. Explosions can cause death or serious injury. Both transmitter covers must be fully engaged to meet explosionproof requirements. 4. Reattach the transmitter cover. To avoid condensation, metal to metal contact is preferred. 5. If the transmitter is installed, reapply power. 3095-0292a01A FIGURE 2-4. Write Protect and Alarm Jumpers. NOTE Security jumper not installed = Not Write Protected. Alarm jumper not installed = High Alarm. ELECTRONICS BOARD 2-5 Rosemount Model 3095 MV The accuracy of a flow or pressure measurement depends on proper installation of the transmitter and impulse piping. The piping between the process and the transmitter must accurately transfer the pressure in order to obtain accurate measurements. Mount the transmitter close to the process and use a minimum of impulse piping to achieve best accuracy. Keep in mind, however, the need for easy access, safety of personnel, practical field calibration, and a suitable transmitter environment. In general, install the transmitter so as to minimize vibration, shock, and temperature fluctuations. GENERAL CONSIDERATIONS The following paragraphs discuss the factors necessary for a successful transmitter installation The Rosemount Model 3095 MV may be panel-mounted, wall-mounted, or attached to a two-inch pipe with an optional mounting bracket. Figure 2-5 illustrates Model 3095 MV mounting configurations, Figure 2-6 shows the transmitter dimensions, and Figure 2-7 illustrates example installations. MECHANICAL CONSIDERATIONS FIGURE 2-5. Mounting Configurations. 2.82 (72) 4.3 (110) 7.07 (180) 1.10 (28) 6.15 (156) 4.74 (120) NOTE Dimensions are in inches (millimeters) 2-6 3.54 (90) 6.25 (159) 3095-3095J04B, K04A, I04B 2.81 (71) Inital Checkout and Field Installation FIGURE 2-6. Dimensional Drawings of Model 3095 MV. 5.0 (127) Meter Cover (Optional) 4.3 (110) 0.75 (19) Clearance for Cover Removal 2.15 (55) ½–14 NPT Conduit Connection (Two Places) 0.75 (19) Clearance for Cover Removal Transmitter Circuitry This Side Transmitter Connections This Side Nameplate Drain/Vent Valve 6.4 (163) ½–14 NPT on Optional Mounting Adapters. Adapters Can Be Rotated to Give Connection Centers of 2.00 (51), 2.125 (54), or 2.25 (57). 4.20 (107) Certification Label 4.09 (104) 7.07 (180) 8.17 (208) 3095-3095G05B, H05A Housing Rotation Set Screw ¼–18 NPT on Coplanar Flange for Pressure Connection without the Use of Mounting Adapters NOTE Dimensions are in inches (millimeters) 2-7 Rosemount Model 3095 MV Taps Different measurement conditions call for different piping configurations. Liquid Flow For liquid flow measurement, place taps to the side of the line to prevent sediment deposits, and mount the transmitter beside or below these taps so gases can vent into the process line. Gas Flow For gas flow measurement, place taps in the top or side of the line and mount the transmitter beside or above the taps so liquid will drain into the process line. Steam Flow For steam flow measurement, place taps to the side of the line, with the transmitter mounted below them to ensure that the impulse piping stays filled with condensate. NOTE When the transmitter is oriented on its side, the Coplanar™ flange may be mounted to ensure proper venting or draining. Mount the flange as shown in Figure 2-7 so that the drain/vent connections are on the bottom half of the flange for gas service, or on the top half of the flange for liquid service. In steam or other elevated temperature services, it is important that temperatures at the coplanar process flanges not exceed 185 °F (85 °C). FIGURE 2-7. Example Installations. STEAM SERVICE Flow Flow Flow Flow LIQUID SERVICE 2-8 3095-3095A03A, B03A, D03A, 3031-B03B GAS SERVICE Inital Checkout and Field Installation NOTE In steam service, lines should be filled with water to prevent contact of the live steam with the transmitter. Condensate chambers are not needed because the volumetric displacement of the transmitter is negligible. Impulse Piping The piping between the process and the transmitter must accurately transfer the pressure in order to obtain accurate measurements. In this pressure transfer, there are five possible sources of error: leaks, friction loss (particularly if purging is used), trapped gas in a liquid line, liquid in a gas line, and temperature-induced or other density variation between the legs. The best location for the transmitter in relation to the process pipe depends on the process itself. Consider the following guidelines in determining transmitter location and placement of impulse piping: • Keep impulse piping as short as possible. • Slope the impulse piping at least one inch per foot (8 centimeters per meter) upward from the transmitter toward the process connection for liquid. • Slope the impulse piping at least one inch per foot (8 centimeters per meter) downward from the transmitter toward the process connection for gas. • Avoid high points in liquid lines and low points in gas lines. • Make sure both impulse legs are the same temperature. • Use impulse piping large enough to avoid friction effects and prevent blockage. • Vent all gas from liquid piping legs. • When using a sealing fluid, fill both piping legs to the same level. • When purging is necessary, make the purge connection close to the process taps and purge through equal lengths of the same size pipe. • Avoid purging through the transmitter. • Keep corrosive or hot (above 250 °F [121 °C]) process material out of direct contact with the sensor module and flanges. • Prevent sediment deposits in the impulse piping. • Keep the liquid head balanced on both legs of the impulse piping. • Avoid conditions that might allow process fluid to freeze within the process flange. NOTE For steam service, do not blow down impulse piping through the transmitter. Flush the lines with the blocking valves closed and refill the lines with water before resuming measurement. ENVIRONMENTAL CONSIDERATIONS Mount the transmitter to minimize ambient temperature changes. Section 6 Specifications and Reference Data lists the transmitter temperature operating limits. Mount the transmitter to avoid vibration and mechanical shock, and to avoid external contact with corrosive materials. 2-9 Rosemount Model 3095 MV Access Requirements When choosing an installation location and position, take into account the need for access to the transmitter. Process Flange Orientation The process flanges must be oriented so that process connections can be made. In addition, consider the possible need for a testing or calibration input. Drain/vent valves must be oriented so that process fluid is directed away from technicians when the valves are used. Housing Rotation The electronics housing may be rotated to improve field access to the two compartments. To rotate the housing less than 90 degrees, release the housing rotation set screw and turn the housing not more than 90 degrees from the orientation shown in Figure 2-7 on page 2-8. To rotate the housing greater than 180 degrees, follow steps 1–6 of the disassembly procedure on page 5-12. Rotating the housing greater than 180 degrees without performing the disassembly procedure may damage the Model 3095 MV sensor module. Terminal Side of Electronics Housing • Wiring connections are made through the conduit openings on the top side of the housing. • The field terminal side is marked on the electronics housing. • Mount the transmitter so that the terminal side is accessible. A 0.75-inch clearance is required for cover removal. • Install a conduit plug in the unused conduit opening. Circuit Side of Electronics Housing 2-10 The circuit compartment should not routinely need to be opened when the unit is in service; however, provide 0.75 inches clearance if possible to allow access. Inital Checkout and Field Installation Process Considerations Explosions can cause death or serious injury. Check transmitter materials of construction and fill fluid for compatibility with the intended process fluid. Model 3095 MV process connections on the transmitter flange are 1/4–18 NPT. Flange adapter unions with 1/2–14 NPT connections are available as options. These are Class 2 threads; use your plant-approved lubricant or sealant when making the process connections. The process connections on the transmitter flange are on 21/8-inch (54-mm) centers to allow direct mounting to a three- or five-valve manifold. By rotating one or both of the flange adapters, connection centers of 2, 21/8, or 21/4 inches (51, 54, or 57 mm) may be obtained. Failure to install proper flange adapter O-rings can cause process leaks, which can result in death or serious injury. There are two styles of Rosemount flange adapters, each requiring a unique O-ring, as shown below. Each flange adapter is distinguished by its unique groove. MODEL 3051/2024/3001/3095 Flange Adapter O-ring Unique O-ring Grooves Flange Adapter O-ring MODEL 1151 Use only the O-ring designed to seal with the corresponding flange adapter. Refer to the Spare Parts List on page 6-12 for the correct part numbers of the flange adapters and O-rings designed for the Model 3095 MV Multivariable Transmitter. When compressed, Teflon® O-rings tend to cold flow, which aids in their sealing capabilities. Whenever flanges or adapters are removed, visually inspect the Teflon O-rings. Replace them if there are any signs of damage, such as nicks or cuts. If they are undamaged, they can be reused. If the O-rings are replaced, the flange bolts may need to be retorqued after installation to compensate for cold flow. Refer to the process sensor body reassembly procedure on page 5-16. 2-11 Rosemount Model 3095 MV Mounting Considerations The Model 3095 MV Multivariable Transmitter total weight varies depending on the components ordered (see Table 2-1). This weight must be securely supported. TABLE 2-1. Transmitter Weight. Component Model 3095 MV Transmitter SST Mounting Bracket 12 ft (3.66 m) RTD Shielded Cable 12 ft (3.66 m) RTD Armored Cable 24 ft (7.32 m) RTD Shielded Cable 24 ft (7.32 m) RTD Armored Cable 75 ft (22.86 m) RTD Shielded Cable 75 ft (22.86 m) RTD Armored Cable 21 in (53 cm) RTD Armored Cable 12 ft (3.66 m) RTD CENELEC Cable 24 ft (7.32 m) RTD CENELEC Cable 75 ft (22.86 m) RTD CENELEC Cable 21 in (53 cm) RTD CENELEC Cable Mounting Brackets Weight lb (kg) 6.0 (2.7) 1.0 (0.4) 0.5 (0.2) 1.1 (0.5) 1.0 (0.4) 2.2 (1.0) 1.9 (0.9) 7.2 (3.2) 0.5 (0.2) 2.1 (0.9) 3.0 (1.4) 7.1 (3.2) 1.2 (0.5) Optional mounting brackets available with the Model 3095 MV facilitate mounting to a panel, wall, or 2-in. pipe. The bracket option for use with the Coplanar flange is 316 SST with 316 SST bolts. Figure 2-8 shows bracket dimensions and mounting configurations for this option. When installing the transmitter to one of the mounting brackets, torque the bolts to 125 in-lb (169 n-m). Mounting Pressure Effect 2-12 To correct for mounting position effects, the Model 3095 MV should be field calibrated, using the field calibration procedure described on page 4-9. Inital Checkout and Field Installation Bolt Installation Guidelines The following guidelines have been established to ensure a tight flange, adapter, or manifold seal. Use only bolts supplied with the transmitter or sold by Rosemount Inc. as a spare part to the Model 3095 MV transmitter. The Model 3095 MV is shipped with the Coplanar flange installed with four 1.75-inch flange bolts. The following bolts also are supplied to facilitate other mounting configurations: • Four 2.25-inch manifold/flange bolts for mounting the Coplanar flange on a three-valve manifold. In this configuration, the 1.75inch bolts may be used to mount the flange adapters to the process connection side of the manifold. • (Optional) If flange adapters are ordered, four 2.88-inch flange/ adapter bolts for mounting the flange adapters to the Coplanar flange. Figure 2-8 shows the optional mounting bracket and mounting configurations. Figure 2-9 shows mounting bolts and bolting configuration for the Model 3095 MV with the Coplanar flange. Stainless steel bolts supplied by Rosemount Inc. are coated with a lubricant to ease installation. Carbon steel bolts do not require lubrication. Do not apply additional lubricant when installing either type of bolt. Bolts supplied by Rosemount Inc. are identified by the following head markings: B7M Carbon Steel Head Markings (CS) Stainless Steel Head Markings (SST) 316 316 R B8M STM 316 316 SW 316 2-13 Rosemount Model 3095 MV FIGURE 2-8. Optional Mounting Bracket and Mounting Configurations. PANEL MOUNTING 2.82 (72) 4.3 (110) 5 /16 3 11/2 Bolts for Panel Mounting (Not Supplied) 2.81 (71) 7.07 (180) 3/8-16 3 11/4 Bolts for Mounting to Transmitter 6.15 (156) 2.81 (71) 3.35 (85) 4.74 (120) PIPE MOUNTING 3.54 (90) NOTE Dimensions are in inches (millimeters). 2-14 6.25 (159) 3095-3095J04B, K04A, I04B, 3031-3031I04A, J04A 2-Inch U-Bolt for Pipe Mounting Inital Checkout and Field Installation FIGURE 2-9. Coplanar Mounting Bolts and Bolting Configurations for Coplanar Flange. Description Flange bolts Flange/adapter bolts Manifold/flange bolts Qty. Size in. (mm) 4 4 4 1.75 (44) 2.88 (73) 2.25 (57) 1.75 (44) 3 4 TRANSMITTER WITH FLANGE BOLTS 3095-3095E05E, 3095E05F, 3095B29C 2.25 (57) 3 4 1.75 (44) 3 4 2.88 (73) 3 4 TRANSMITTER WITH 3-VALVE MANIFOLD MANIFOLD/FLANGE BOLTS FLANGE ADAPTERS AND FLANGE/ADAPTER BOLTS TRANSMITTER WITH OPTIONAL FLANGE ADAPTERS AND FLANGE/ADAPTER BOLTS NOTE Dimensions are in inches (millimeters). 2-15 Rosemount Model 3095 MV ELECTRICAL CONSIDERATIONS The signal terminals are located in a compartment of the electronics housing separate from the transmitter electronics. Figure 2-10 illustrates power supply load limitations for the transmitter. Power Supply The dc power supply should provide power with less than 2% ripple. The total resistance load is the sum of the resistance of the signal leads and the load resistance of the controller, indicator, and related pieces. Note that the resistance of intrinsic safety barriers, if used, must be included. NOTE A loop resistance between 250–1100 ohms inclusive is required to communicate with a personal computer. With 250 ohms of loop resistance, a power supply voltage of at least 16.5 V dc is required. (1) If a single power supply is used to power more than one Model 3095 MV transmitter, the power supply used, and circuitry common to the transmitters, should not have more than 20 ohms of impedance at 1200 Hz. FIGURE 2-10. Power Supply Load Limitations. Loop resistance is determined by the voltage level of the external power supply, as described by: Max. Loop Resistance = Power Supply Voltage–11.0 0.022 4–20 mA dc 1100 HART Protocol Conformance Operating Region 250 0 11. 16.5 35.2 42.4(1) 55 Power Supply Voltage HART protocol communication requires a loop resistance value between 250–1100 ohms, inclusive. (1) For CSA approval, power supply must not exceed 42.4 V dc. HAZARDOUS LOCATIONS The Model 3095 MV has an explosion-proof housing and circuitry suitable for intrinsically safe and non-incendive operation. Individual transmitters are clearly marked with a tag indicating the certifications they carry. See Section 6 Specifications and Reference Data for specific approval categories, and see Appendix B Approval Drawings for installation drawings. (1) Quick troubleshooting check: There must be at least 11.0 V dc across the transmitter terminals. 2-16 3051-0103A Load (Ohms) 2000 Inital Checkout and Field Installation FIELD INSTALLATION EQUIPMENT The following equipment and tools are not provided with the Model 3095 MV. Be sure to review this list before field installing the transmitter. • • • • • • • • • Installation tools Field wire between the power supply and the Model 3095 MV Barriers or seals required for hazardous locations Conduit 2-in. mounting pipe or saddles Power supply 3- or 5-valve manifolds, unless otherwise specified Impulse piping Tie wraps FIELD INSTALLATION PROCEDURE For explosion-proof installations, installation location must be selected in accordance with Rosemount drawing 030951025 or 03095-1024. For instrinsically safe installations, installation must be selected in accordance with Rosemount drawings 03095-1020 or 03095-1021. Review Installation Considerations 1. Review the installation considerations described on pages 2-6– 2-15 to determine the location for the Model 3095 MV. Mount Transmitter and Install Bolts 2. Mount the Model 3095 MV in the desired location, and install flange or flange/adaptor bolts. Only use bolts supplied with the Model 3095 MV or sold by Rosemount Inc. as a spare part to the Model 3095 MV. Unauthorized parts can affect product performance and may render the instrument dangerous. a. Finger-tighten the bolts. b. Torque the bolts to the initial torque value using a crosspattern (see Table 2-2). TABLE 2-2. Bolt Installation Torque Values. c. Torque the bolts to the final torque value using the same crosspattern. Bolt Material Initial Torque Value Final Torque Value Carbon Steel (CS) 300 in-lb (407 n-m) 650 in-lb (881 n-m) Stainless Steel (SST) 150 in-lb (203 n-m) 300 in-lb (407 n-m) When installing the transmitter to one of the mounting brackets, torque the mounting bracket bolts to 125 in-lb (169 n-m). 2-17 Rosemount Model 3095 MV Process leaks can cause death or serious injury. All four flange bolts must be installed and tight before applying pressure, or process leakage will result. When properly installed, the flange bolts will protrude through the top of the module housing. Attempting to remove the flange bolts while the transmitter is in service will result in leakage of the process fluid. Make Process Connections Install RTD Assembly 3. Connect the transmitter to the process. 4. (Optional) Install the Series 68 or Series 78 RTD Assembly. NOTE To meet ISSep/CENELEC Flameproof certification, only European Flameproof Cable Assemblies (Process Temperature Input Codes A, B, or C) may be used for RTD cable installation. a. Mount the RTD Assembly in the desired location. Refer to the appropriate differential producer standard concerning recommended RTD installation location. b. Connect the RTD cable to the Model 3095 MV RTD connector. First fully engage the black cable connector, then screw in and tighten the cable adapter until metal to metal contact occurs (see photos). 3095-069AB, 068AB, 067AB FIRST, FULLY ENGAGE THE BLACK CABLE CONNECTOR SECOND, SCREW IN AND TIGHTEN THE CABLE ADAPTER UNTIL METAL TO METAL CONTACT OCCURS THIRD, SCREW IN AND TIGHTEN THE STRAIN RELIEF CLAMP 2-18 Inital Checkout and Field Installation Compression Fitting ¾ to ½–in. NPT Adapter (Screws into RTD Connection Head) Non-conductive Rubber Bushing (Slide stop to edge of armored cable) Washer Cap RTD Cable Adapter and Connector (Connects to Model 3095 MV) 3095-0020D01A c. (Optional) If using an armored, shielded cable, install the armored cable compression seal as illustrated below, and use a pliers to tighten the cap onto the compression fitting. d. Make all necessary wiring connections inside the RTD Flat Connection Head as explained in the Sensor Wiring Instructions included with the RTD. Check for Leaks 5. Check all process penetrations for leaks. Field Wiring (Power and Signal) 6. Make field wiring connections (see Figure 2-11). These connections provide both power and signal wiring. For explosion-proof installations, wiring connections must be made in accordance with Rosemount drawing 030951025 or 03095-1024. For instrinsically safe installations, wiring connections must be made in accordance with ANSI/ISA-RP12.6, and Rosemount drawings 03095-1020 or 03095-1031. For ALL installations, wiring connections must be made in accordance with local or national installation codes such as the NEC NFPA 70. NOTES • Do not run field wiring in conduit or open trays with other power wiring, or near heavy electrical equipment. • Field wiring need not be shielded, but use twisted pairs for best results. • To ensure communication, wiring should be 24 AWG or larger and not exceed 5,000 feet (1,500 meters). • For connections in ambient temperatures above 140 °F (60 °C), use wiring rated for at least 194 °F (90 °C). Incorrect field wiring connections may damage the Model 3095 MV. Do not connect field wiring to the “TEST +” terminals. 2-19 Rosemount Model 3095 MV a. Remove the cover on the side marked FIELD TERMINALS on the electronics housing. b. Connect the lead that originates at the positive side of the power supply to the terminal marked “+ SIG” or “+ PWR.” Be sure to include loop resistance. c. Connect the lead that originates at the negative side of the power supply to the terminal marked “–.” 1100 V > RL > 250 V User-Provided Power Supply (see page 2-16) 3095-1006B03C FIGURE 2-11. Field Wiring Connections. (see step 7.b) PREVIOUS TERMINAL BLOCK Signal loop may be grounded at any point or left ungrounded (see step 7.a). User-Provided Power Supply (see page 2-16) (see step 7.b) IMPROVED TERMINAL BLOCK Signal loop may be grounded at any point or left ungrounded (see step 7.a). Explosions can cause death or serious injury. The unused conduit opening on the transmitter housing must be plugged and sealed to meet explosion-proof requirements. 2-20 3051-3031F02C 1100 V > RL > 250 V Inital Checkout and Field Installation d. Plug and seal unused conduit connections on the transmitter housing to avoid moisture accumulation in the terminal side of the housing. NOTE If the conduit connections are not sealed, mount the transmitter with the electrical housing positioned downward for drainage. Conduit should be installed with a drip loop, and the bottom of the drip loop should be lower than the conduit connections or the transmitter housing. Install Grounds 7. Install field wiring ground (optional), and ground the transmitter case (required). Field Wiring Ground a. Field wiring may be grounded at any one point on the signal loop, or it may be left ungrounded. The negative terminal of the power supply is a recommended grounding point. Ground the Transmitter Case b. The transmitter case should always be grounded in accordance with national and local electrical codes. The most effective transmitter case grounding method is direct connection to earth ground with minimal impedance. Methods for grounding the transmitter case include: • External Ground Assembly: This assembly is included with the transient protection terminal block. The External Ground Assembly can also be ordered as a spare part (03031-0398-0001). • Internal Ground Connection: Inside the FIELD TERMINALS side of the electronics housing is the Internal Ground Connection screw. This screw is identified by a ground symbol: . NOTE The transient protection terminal block does not provide transient protection unless the transmitter case is properly grounded. Use the above guidelines to ground the transmitter case. Do not run the transient protection ground wire with field wiring as the ground wire may carry excessive current if a lighting strike occurs. Grounding the transmitter case using threaded conduit connection may not provide sufficient ground. Replace Cover Explosions can cause death or serious injury. Both transmitter covers must be fully engaged to meet explosionproof requirements. 8. Replace the cover. CALIBRATION After completing the installation, the Model 3095 MV can be field calibrated. See Field Calibration Procedure on page 4-9 for recommended field calibration procedures. 2-21 Rosemount Model 3095 MV 2-22 Section 3 Options and Accessories Options and accessories available with the Model 3095 MV can facilitate installation and operation or enhance the security of the system. These items include the LCD meter, mounting brackets, custom configuration, optional bolt materials, the transient protection terminal block, and manifold options. LCD METER The LCD meter provides local display of Model 3095 MV process variables, calculations, and transmitter diagnostic messages. The meter is located on the circuit side of the transmitter, leaving direct access to the signal terminals. An extended cover is required to accommodate the meter. Figure 3-1 shows the transmitter fitted with the LCD meter and extended cover. NOTE A 3-in. (76 mm) clearance is required for cover removal if a meter is installed. FIGURE 3-1. Model 3095 MV with Optional LCD Meter. Meter Assembly 3095-3031A05A Meter Cover The LCD Meter can be ordered factory-installed, or meters can be ordered as spare parts to retrofit existing Model 3095 MV transmitters already in the field. NOTE For compatibility issues when retrofitting spare parts, see Appendix E Compatibility Issues. 3-1 Rosemount Model 3095 MV The LCD meter features a liquid crystal display that provides readouts of Model 3095 MV process variables and flow calculations. Use the Model 3095 MV User Interface Software to change the parameters displayed by the LCD meter (see Transmitter LCD Settings on page 4-39). Any of the following parameters and calculations are available for display: Parameter Name LCD Parameter Name Engineering Unit/Example Flow Rate Differential Pressure Totalized Flow Static Pressure Temperature Analog Output Percent Of Range FLOW PRESS TOTAL SP TEMP OUT % SCFD IN_H2O SCF PSI °F MA % The default display time is three seconds to display user-selected parameters. The LCD meter display time is selectable in one second increments from two to ten seconds. The LCD scrolls through the entire list of selected parameters before repeating the displays. The LCD meter uses a two line display to indicate the engineering unit and parameter name; a third value is displayed to indicate the parameter value. 3095-3095_7A FIGURE 3-2. LCD Meter Display. During Critical Alarm States or Overrange Conditions, the LCD display alternates between the selected parameters and the critical alarms or overrange conditions. For more information concerning Fatal Alarm Messages and Critical Alarm Messages, see Revision 12 and 13 Electronics Board Alarms And Error Conditions on page 5-2. Totalizer Display The LCD meter can display flow total as a selected variable. Depending on the Flow Total Unit selected, the meter will display the measurement value to a varying decimal point. Table 3-1 shows the available flow total units and maximum displayable flow total. The non-volatile totalizer saves flow total information to the permanent memory of the transmitter. Time between saves to permanent memory is less than five minutes. In the event of power loss, no more than five minutes of flow totalization information is unretrievable. 3-2 Options and Accessories TABLE 3-1. Model 3095 MV Flow Total Display. Flow Total Unit Description LCD Display Maximum Displayable Flow Total on LCD Meter Maximum Displayable Flow Total on 275 Communicator or EA Software Standard Cubic Feet SCF ≤ 1.100E 12 SCF or(1) ≤ 4.29 billion pounds Flow total equivalent to 4.29 billion pounds Normal Cubic Meters NCM ≤ 1.100E 12 NCM or(1) ≤ 4.29 billion pounds Flow total equivalent to 4.29 billion pounds Standard Cubic Meters SCM ≤ 1.100E 12 SCM or(1) ≤ 4.29 billion pounds Flow total equivalent to 4.29 billion pounds Normal Liters NLT ≤ 1.100E 12 NLT or(1) ≤ 4.29 billion pounds Flow total equivalent to 4.29 billion pounds Ounces OZ 6.800E 10 OZ 6.800E 10 OZ Pounds LB 4.290E 09 LB 4.290E 09 LB Metric Tons MTON 1.900E 06 MTON 1.900E 06 MTON Short Tons STON 2.100E 06 STON 2.100E 06 STON Long Tons LTON 1.900E 06 LTON 1.900E 06 LTON Grams GM 1.100E 12 GM 1.950E 12 GM Kilograms KGM 1.900E 09 KGM 1.900E 09 KGM Special Quantity Unit User Defined ≤ 1.100E 12 SCF or(1) ≤ 4.29 billion pounds Flow total equivalent to 4.29 billion pounds (1) Totalizer display will autoscale flow total reading. Standard display shows flow total to two decimal places. As flow total increases greater than 1,000,000; the decimal place moves to the right. At flow totals greater than 100,000,000; the flow total is displayed in exponential notation. For example, 100,000,000 lb will be displayed as 1.000 E 08 The LCD meter will totalize flow up to a maximum value of 4.29 billion pounds or the equivalent flow total in other units of measure, after which it will scroll over to 0 Total Flow. Maximum total flow for standard volume measurements can be calculated by dividing 4.29 billion pounds or 190 billion kilograms by the standard density. For example, given a standard density for natural gas of 0.04 lbs/ft3 or 0.68 kg/m3; the maximum total flow value is: 4.29 billion lbs 4 0.04 lbs/ft3 = 107.2 billion SCF Installing the Meter 190 billion kg 4 0.68 kg/m3 = 2.86 billion SCM The maximum displayable value on the LCD meter of the Model 3095MV Transmitter is the lesser of the following two numbers: Base Volumetric Units expressed as 1.1E 12 or the flow total in Base Volumetric Units that is equivalent to 4.29 billion pounds. Flow Total ≤ 1.100E 12 SCF or Flow Total ≤ 4.29 billion pounds Installing the meter on a Model 3095 MV transmitter requires a small instrument screwdriver and the meter kit (PN 3095-0492-0001 for Aluminum Housing, PN 3095-0492-0002 for SST Housing). The meter kit includes: • one LCD meter assembly • one extended cover with cover O-ring installed • two captive screws • one meter connector (10-pin male-to-male) NOTE The LCD Meter requires a Revision 12 or higher electronics board. See Table E-6 on page E-3 for compatibility information. 3-3 Rosemount Model 3095 MV Use the following steps to install the meter. See Figure 3-1 for an illustration. Explosions can cause death or serious injury. Do not remove the instrument cover in explosive atmospheres when the circuit is alive. 1. If the transmitter is installed in a loop, secure the loop and disconnect power. 2. Remove the transmitter cover opposite the field terminal side. The circuit board is electrostatically sensitive. Be sure to observe handling precautions for static-sensitive components. 3. Note location of security/alarm jumpers. Remove the jumpers and discard. Insert the meter connector into the ten-pin socket on the electronics circuit board (see Figure 3-1). 4. Remove the two circuit board captive screws. To do this, loosen the screws to release the board, then pull out the screws until they are stopped by the captive thread inside the circuit board standoffs. Continue unscrewing and remove the two screws; the circuit board remains. 5. The electronics housing may be rotated to improve field access to the two compartments. To rotate the housing less than 180 degrees, release the housing rotation set screw and turn the housing not more than 180 degrees from the orientation shown in Figure 2-6. To rotate the housing greater than 180 degrees, see Disassembly Procedures on page 5-12. NOTE The meter may be installed in 90-degree increments for easy viewing. One of the four connectors on the back of the meter assembly must be positioned to accept the meter connector. Rotating the housing greater than 180 degrees without performing the disassembly procedure may damage the Model 3095 MV sensor module. 6. Decide which direction the meter should be oriented. Insert the long meter screws into the two holes on the meter assembly that coincide with the holes on the circuit board. 3-4 Options and Accessories 7. Attach the meter assembly to the circuit board by threading the screws into captive threads and attaching the meter assembly to the meter connector. Tighten the meter screws in the standoffs to secure the meter assembly and electronic circuit board in place. The meter screws are designed to be captive screws, so they must first be tightened past the captive thread within the standoffs and then tightened again to hold the meter/circuit board assembly to the housing. 8. Check security and alarm jumpers for desired operation. Adjust if necessary. 9. Attach the extended cover metal to metal. Explosions can cause death or serious injury. Both transmitter covers must be fully engaged to meet explosionproof requirements. Note the following LCD temperature limits: Operating: –13 to 185 °F (–25 to 85 °C) Storage: –40 to 185 °F (–40 to 85 °C) SST MOUNTING BRACKETS Optional mounting brackets are available to facilitate mounting to a panel, wall, or 2-in. pipe. The bracket option for use with the Coplanar flange is 316 SST with 316 SST bolts. Figure 2-8 on page 2-14 shows bracket dimensions and mounting configurations for the SST mounting bracket option. ENGINEERING ASSISTANT SOFTWARE The Engineering Assistant software package is available with or without the HART modem and connecting cables (see Accessories on page 6-10 for available packages). The complete package contains the following items: • Two 3.5-in. floppy disks containing the Model 3095 MV User Interface Software • One HART modem • One set of modem cables Two types of licenses are available for the Engineering Assistant software: Single CPU License (for installing on one computer), and Site License (for installing on more than one computer). Section 4 in this manual provides information for using the Model 3095 MV Engineering Assistant Software to configure and calibrate the Model 3095 MV. 3-5 Rosemount Model 3095 MV TRANSIENT PROTECTION TERMINAL BLOCK The transient protection terminal block option increases the Model 3095 MV ability to withstand electrical transients induced by lightning, welding, or heavy electrical equipment. The Model 3095 MV, with integral transient protection installed, meets the standard performance specifications as outlined in this product manual. In addition, the transient protection circuitry meets IEEE Standard 587, Category B and IEEE Standard 472, Surge Withstand Capability. Transient protection terminal blocks can be ordered factory-installed, or they can be ordered as a spare part to retrofit existing Model 3095 MV transmitters already in the field. The Rosemount spare part number for the transient protection terminal block is 3095-0302-0002. Installation Procedure The transient protection terminal block is shipped installed when ordered at the same time as the Model 3095 MV. Use the following procedure to install this terminal block when this option is ordered as a spare part or retrofit. Explosions can cause death or serious injury. Do not remove the instrument cover in explosive atmospheres when the circuit is alive. 1. Remove the cover above the side marked FIELD TERMINALS on the Model 3095 MV electronics housing. 2. Loosen the two terminal block mounting screws and pull the standard terminal block out. 3. If present, transfer the signal wires from the old terminal block to the transient protection terminal block. Be sure that the + signal wire is reconnected to the SIG + or PWR + terminal, and the – signal wire is reconnected to the SIG – or PWR – terminal. 4. Install the terminal block by positioning the terminal block above the post connector pins, and press into place. 5. Use the captive mounting screws on the terminal block to secure it to the electronics housing. 6. Ground the terminal block using one of the options described on page 2-21. Explosions can cause death or serious injury. Both transmitter covers must be fully engaged to meet explosionproof requirements. 7. Replace the Model 3095 MV cover. 8. If desired, re-trim the transmitter (see Sensor Trim Procedure (For Bench Calibration) on page 4-44 or Sensor Trim Procedure (For Field Calibration) on page 4-46). NOTE Installation of the Transient Protection Terminal Block does not provide transient protection unless the Model 3095 MV is properly grounded. See Install Grounds on page 2-21 for grounding information. 3-6 Options and Accessories External Ground Assembly PREVIOUS TERMINAL BLOCK CUSTOM CONFIGURATION (OPTION CODE C2) External Ground Assembly IMPROVED TERMINAL BLOCK Option Code C2 allows a customer to receive a Model 3095 MV that contains a Custom Flow Configuration for their application. See the Configuration Data Sheet on page 6-18 for more information. FLANGE ADAPTERS (OPTION CODE DF) Three types of flange adapters are available for use with the Model 3095 MV: Plated CS, SST, and Hastelloy C. Flange adapters are illustrated in Figure 2-3 on page 2-3. When ordered with the transmitter, the shipped flange adapters match the ordered flange material. Option Code DF includes bolts. MODEL 305 INTEGRAL MANIFOLD (OPTION CODE S5) Model 3095 MV Transmitter and Model 305AC Integral Manifold are fully assembled, calibrated, and seal tested by the factory. Refer to PDS 00813-0100-4733 for additional information. MODEL 1195 INTEGRAL ORIFICE ASSEMBLY (OPTION CODE S4) Model 3095 MV Transmitter and Model 1195 Integral Orifice Assembly are fully assembled, calibrated, and seal tested by the factory. ANNUBAR ASSEMBLY (OPTION CODE S4) Model 3095 MV Transmitter and Annubar Assembly are fully assembled, calibrated, and seal tested by the factory. For installation instructions, refer to the product manual for the Model 1195 (00809-0100-4686). For installation instructions, refer to the Annubar product manual (00809-0100-4760). 3-7 3051-3031E02C, F02A FIGURE 3-3. Transient Protection Terminal Block with External Ground Assembly. Rosemount Model 3095 MV 3-8 Section 4 Using the Engineering Assistant Software This section explains how to use the Model 3095 MV Engineering Assistant (EA) Software with the Model 3095 MV Mass Flow Transmitter, and is divided into four sub-sections: • Install the Model 3095 MV Engineering Assistant Software. • Establish communications between a personal computer and a Model 3095 MV. • Procedure Outlines (page 4-8). • Engineering Assistant Software Screens (page 4-10). INSTALLING THE ENGINEERING ASSISTANT SOFTWARE MINIMUM EQUIPMENT AND SOFTWARE The Engineering Assistant Software package is available with or without the HART modem and connecting cables. The complete Engineering Assistant package contains two 3.5-in. floppy disks, one HART modem, and a set of cables for connecting the computer to the Model 3095 MV (see Figure 4-1). • DOS-based 386 computer or above • 640K base RAM with 8 MB extended • Mouse or other pointing device • Color computer display • Model 3095 MV Engineering Assistant Software, HART modem, set of modem cables • MS DOS® 3.1 or higher • Microsoft® Windows® 3.1, Windows for Workgroups 3.11, or Windows 95 NOTE The EA software does not work with Windows NT. NOTE The EA software does not work with revision 4.04.9. of Phoenix BIOS. We do not recommend installing the Engineering Assistant on computers that use this BIOS. 4-1 Rosemount Model 3095 MV INSTALLATION PROCEDURE This procedure assumes that both DOS and Windows are already installed. NOTE In this manual, return indicates to press the return or enter key. 1. Power on the computer. 2. After completion of boot-up procedures, verify that the computer is in Microsoft Windows. If the computer is at the DOS prompt (for example, C:\), type win return to open Windows. 3. Insert the floppy disk containing the Engineering Assistant Software into the personal computer disk drive. 3095-30950080 4. Select File, then select Run to display the Run window. Depending on the disk drive, enter either a: setup or b: setup, then select OK to display the following screen: 3095-30950081 5. If desired, change the file location, then select the Install button, 6. Decide which serial port will be assigned as the HART communications port, then select continue. NOTE This screen defines the HART communications port as either COM1 or COM 2. The HART communications port must be different than the mouse port. 4-2 Using the Model 3095 MV Engineering Assistant 3095-30950083 7. After installing files, the installation program then prompts for CONFIG.SYS choices. 3095-30950085 8. When finished, the installation program requests that the user reboot their computer. 9. Push the computer reset button to reboot the computer, or press CTL-ALT-DEL. FIGURE 4-1. Model 3095 MV Engineering Assistant Equipment. 9-Pin to Comm Port Connector Disks Containing Engineering Assistant Software 3095-3095MV03 HART Modem Laptop Computer (not included) Mini-Grabber Cable 4-3 Rosemount Model 3095 MV CONNECTING TO A PERSONAL COMPUTER Figure 4-2 illustrates how to connect a computer to a Model 3095 MV. Explosions can cause death or serious injury. Before making any computer connections, ensure that the Model 3095 MV area is non-hazardous. 1. Connect the computer to the Model 3095 MV. See Warning above, as well as Figure 4-1 and Figure 4-2. a. Connect one end of the 9-pin to 9-pin cable to the HART communications port on the personal computer. b. Connect the 9-pin HART modem cable to the 9-pin communications port on the computer. Explosions can cause death or serious injury. Do not remove the instrument cover in explosive atmospheres when the circuit is alive. c. Open the cover above the side marked Field Terminals, and connect the mini-grabbers to the two Model 3095 MV terminals marked COMM as shown in Figure 4-2. 2. Power on the computer. 3. Type win and press return at the DOS prompt. 4. Double click on the EA icon. 5. If password security is enabled, the Engineering Assistant Privileges Screen appears: 6. Enter a password and press return. 4-4 Symptom Corrective Action No Communication between the Engineering Assistant Software and the Model 3095 MV LOOP WIRING • HART protocol communication requires a loop resistance value between 250–1100 ohms, inclusive. • Check for adequate voltage to the transmitter. (If the computer is connected and 250 ohms resistance is properly in the loop, a power supply voltage of at least 16.5 V dc is required.) • Check for intermittent shorts, open circuits, and multiple grounds. • Check for capacitance across the load resistor. Capacitance should be less than 0.1 microfarad. ENGINEERING ASSISTANT (EA) INSTALLATION • Verify that the install program modified the CONFIG.SYS file. • Verify computer reboot followed EA installation. • Verify correct COMM port selected (see page 4-2). • Verify laptop computer is not in low energy mode (certain laptops disable all COMM ports in low energy mode). • Did you install EA software onto Windows NT platform? • Check if HART driver is loaded and installed. Using the Model 3095 MV Engineering Assistant FIGURE 4-2. Connecting a Personal Computer to a Model 3095 MV. 3095-018AB PREVIOUS TERMINAL BLOCK 3095-3095MV03 IMPROVED TERMINAL BLOCK 4-5 Rosemount Model 3095 MV FIGURE 4-2. (continued). Model 3095 MV User-Provided Power Supply (see page 2-16) 3095-1006A03A 1100 > R > 250 V Modem PREVIOUS TERMINAL BLOCK Model 3095 MV User-Provided Power Supply (see page 2-16) Modem IMPROVED TERMINAL BLOCK 4-6 3095-1006A03F 1100 > R > 250 V Using the Model 3095 MV Engineering Assistant Figure 4-3 illustrates the menu structure for the Engineering Assistant Software. MENU STRUCTURE FIGURE 4-3. Engineering Assistant Menu Structure. Model 3095 MV Engineering Assistant – Untitled File Setup Transmitter Maintenance Diagnostics View Help About Engineering Assistant Online Manual Toolbar Status Bar Read Outputs... Device Info Test Calculation... Loop Test... Transmitter Master Reset Error Info... Privileges... Sensor Trim... Analog Output... Change Passwords... Enable/Disable Security... Process Temperature Mode Connect... Disconnect HART Output Units... Damping... Device Info... Send Config... Recv Config LCD Settings Totalizer Flow Rate Special Units Totalizer Special Units DP Low Flow Cutoff Compensated Flow... Units... Damping... Device Info... EA Default Units Module Info... Identification Info... Range Values... Output Trim... Burst Mode... Communication Configuration... U.S. Units SI/Metric Units New Config Ctrl + N Open Config... Ctrl + O Ctrl + S Save Config Save Config As... 1 filename.mfl Exit 4-7 Rosemount Model 3095 MV Menu Categories The Model 3095 MV menu bar identifies seven menu categories: File The File category contains screens for reading and writing Model 3095 MV configuration files. Setup The Setup category contains Model 3095 MV screens which are only available when the Engineering Assistant is “disconnected.” These screens also determine the contents of a configuration file, and are used to define a Compensated Flow measurement solution. Transmitter Except for “Disconnect” and “Recv Config,” any changes made in this series of screens occurs immediately to the connected transmitter. Maintenance The Maintenance screens perform typical transmitter maintenance functions, including set the analog output, set range values, output trim, and sensor trim. Any changes made in this series of screens occurs immediately to the connected transmitter. Diagnostics The Diagnostic screens provide troubleshooting and diagnostic screens. View The View selections determine whether the toolbar and the status bar are displayed. Help The Help selection identifies the current EA software revision. PROCEDURE OUTLINES Bench Configuration (Standard) These procedures only outline the major steps for each procedure. Refer to the individual screen explanations for additional information. 1. (If needed) Select Transmitter, Disconnect to switch to disconnect mode. 2. (Optional) If a configuration file is already created, select File, Open Config to retrieve those configuration settings. 3. Select Setup, Units..., then verify the units parameters. 4. Select Setup, Damping..., then verify the damping parameters. 5. Select Setup, Device Info..., then fill in the device information screen. 30950086 6. Select Setup, Compensated Flow..., then follow the series of three flow configuration screens, filling in the information for your flow application. When finished, the following screen is displayed: 7. Select File to save your configuration to disk. 8. Select Transmitter, Connect to connect to a transmitter. 9. Select Transmitter, Send Config to sent the configuration. 4-8 Using the Model 3095 MV Engineering Assistant Bench Calibration Procedure After a transmitter is bench configured, the transmitter can be bench calibrated. 1. Select Maintenance, Analog Output, Range Values... a. Select Assign Variables, then verify the process variable output order. b. Set the range values and units. 2. Select Maintenance, Sensor Trim..., then perform sensor trim procedures: a. Trim SP Offset (zero). b. Trim SP Slope (span). c. Trim DP Offset (zero). d. Trim DP Slope (span). e. Trim PT Offset (zero). f. Trim PT Slope (span). 3. Select Maintenance, Analog Output, Output Trim..., then perform the output trim procedures. Field Calibration Procedure To correct for mounting position effects, field calibrate the Model 3095 MV after installation: 1. Establish communications (see page 4-4). 2. Perform a Trim DP Offset (zero). 3. (Optional) If a barometer that is three times as accurate as the Model 3095 MV AP sensor is available, perform an SP Offset (zero). Automatic Error Messages Whenever the EA sends a command to a transmitter, the EA checks for error conditions in the transmitter. If an error is found, an error message is displayed. To acknowledge the error, select OK. If the error is non-critical, select the “Ignore status on next 50 commands” box, then select OK. Appendix C identifies possible warnings and errors that might occur when using the EA software. 4-9 Rosemount Model 3095 MV ENGINEERING ASSISTANT SOFTWARE SCREENS This section illustrates each major Model 3095 MV EA screen, and provides information about using the screen. Screen Components The following figure shows the basic screen components: Tool bar Menu Bar Connect... Burst Mode... Communication Configuration... Status Bar Menus 30950114 Disconnect HART Output Units... Damping... Device Info... Send Config... Recv Config The EA software uses standard Windows elements and tools, including scroll bars, minimize button, maximize button, window border, mouse pointer, and buttons. It is beyond the scope of this manual to discuss basic Windows terminology and techniques. For additional information concerning Windows, refer to Microsoft Windows documentation. Status Bar Codes The status bar provides up to four status items: • The first field in the status bar is a message field. • Tag: indicates if a configuration file (filename.MFL) was loaded into the EA memory. Other options: (Uploaded Data) indicates that the current configuration information was uploaded from a transmitter. (Blank) indicates configuration information has not been loaded in from a transmitter or from a configuration file. • Security: indicates security status: disabled, low, high, medium, or off-line. • HART field indicates communication status: Idle or Busy. Hot Keys 4-10 An underline character in a menu selection indicates the Hot Key for that selection. Press the character to select that menu item. Using the Model 3095 MV Engineering Assistant In this section, each heading also identifies the path name. For example, consider the following heading: Path Name Convention Maintenance Analog Output Range Values... This indicates that the menu is found under the Maintenance, Analog Output, Range Values... path. This menu can be accessed in multiple ways. Three examples are shown: • Select Maintenance, select Analog Output, select Range Values... • Press Alt-M, A, R. • Press Alt-M, use the arrow keys to highlight Analog Output and press return, use the arrow keys to highlight Range Values and press return. Procedure Convention Rather than explaining all of the possible ways to access a particular screen, procedures in this manual use the term “Select” to indicate there are multiple ways to select an option. For example, the first step in the Sensor Trim procedure is illustrated below. 1. Select Maintenance, Sensor Trim to display the Sensor Trim Select screen. Cancel Buttons All EA screens that allow data entry or transmitter action contain a Cancel button. Select Cancel to exit the screen without making any changes. Fast Keys Certain menu selections have fast keys assigned, and they are indicated in the menu structure. For example, pressing Ctrl + O is the fast way to open a configuration file. Toolbar Another fast way to access EA screens is the tool bar (see Figure 4-4). Simply click on the icon to access the screen. FIGURE 4-4. Model 3095 MV Engineering Assistant Toolbar. Compensated Flow Set Range Values Receive Config Privileges 3095-30950300 Open Config New Config Save Config Connect Sensor Trim Send Config About 4-11 Rosemount Model 3095 MV The setup screens are used to define a compensated flow solution, and to create flow configuration files for sending to a transmitter. These screens are only available when the EA is not connected to a transmitter. Setup Screens • If the fluid is a gas, use the procedure starting below. • If the fluid is steam, use the procedure starting on page 4-17. • If the fluid is a liquid, use the procedure starting on page 4-21. • If the fluid is natural gas, use the procedure starting on page 4-24. NOTE If the Setup menu selections are grayed out, the EA is currently connected with a Model 3095 MV transmitter. Select Transmitter, Disconnect to disconnect the EA from a Model 3095 MV, which will then enable the Setup menu selections. Setup Compensated Flow (Gas Configuration) The Compensated Flow selection allows you to configure the Model 3095 MV to measure flow of a particular fluid. The following screens illustrate how to define a gas configuration. Table 4-1 lists the liquids and gases available in the Engineering Assistant database. TABLE 4-1. Liquids and Gases included in Engineering Assistant AIChE Physical Properties Database. (1) Acetic Acid Acetone Acetonitrile Acetylene Acrylonitrile Air Allyl Alcohol Ammonia Argon Benzene Benzaldehyde Benzyl Alcohol Biphenyl Carbon Dioxide Carbon Monoxide Carbon Tetrachloride Chlorine Chlorotrifluoroethylene Chloroprene Cycloheptane Cyclohexane Cyclopentane Cyclopentene Cyclopropane Divinyl Ether Ethane Ethanol Ethylamine Ethylbenzene Ethylene Ethylene GlycolEthylene Oxide Fluorene Furan Helium–4 Hydrazine Hydrogen Hydrogen Chloride Hydrogen Cyanide Hydrogen Peroxide Hydrogen Sulfide Isobutane Isobutene Isobutyl benzene Isopentane Isoprene (1) This list subject to change without notice. 4-12 Isopropanol Methane Methanol Methyl Acrylate Methyl Ethyl Ketone Methyl Vinyl Ether m–Chloronitrobenzene m–Dichlorobenzene Neon Neopentane Nitric Acid Nitric Oxide Nitrobenzene Nitroethane Nitrogen Nitromethane Nitrous Oxide n–Butane n–Butanol n–Butyraldehyde n–Butyronitrile n–Decane n–Dodecane n–Heptadecane n-Heptane n–Hexane n–Octane n–Pentane Oxygen Pentafluorothane Phenol Propane Propadiene Pyrene Propylene Styrene Sulfer Dioxide Toluene Trichloroethylene Vinyl Acetate Vinyl Chloride Vinyl Cyclohexane Water 1–Butene 1–Decene 1–Decanal 1–Decanol 1–Dodecene 1–Dodecanol 1–Heptanol 1–Heptene 1–Hexene 1–Hexadecanol 1–Octanol 1–Octene 1–Nonanal 1–Nonanol 1–Pentadecanol 1–Pentanol 1–Pentene 1–Undecanol 1,2,4–Trichlorobenzene 1,1,2–Trichloroethane 1,1,2,2–Tetrafluoroethane 1,2–Butadiene 1,3–Butadiene 1,3,5–Trichlorobenzene 1,4–Dioxane 1,4–Hexadiene 2–Methyl–1–Pentene 2,2–Dimethylbutane Using the Model 3095 MV Engineering Assistant 3095-30950805 FIGURE 4-5. Flow Setup Screen. 1. Select Gas radio button. 2. Select “Pick from database” radio button and select a Fluid Name from the database picklist (see Table 4-1 on page 4-12 for database options), or Select “Custom” radio button and enter your own fluid name. 3. Select Primary Element (see Table 4-4 on page 4-17 for primary element options). 4. Select Next. NOTE This manual does not contain instructions regarding the Calibrated Annubar Diamond II+/Mass ProBar Primary Element. For information concerning this option, call 1-800-999-9307, and ask for Model 3095 MV Technical Support. 4-13 Rosemount Model 3095 MV 3095-30950755 FIGURE 4-6. Flow Setup Screen (Gas Configuration). 5. Define Primary Element Information. TABLE 4-3. Annubar Diamond II+ Sensor Series No. Cross-Reference Table. Sensor Series No. Nominal Pipe Size in. (mm) 10 ½ – 2 (13 – 51) 15, 16 2 – 5 (51 – 127) 25, 26 5 – 42 (127 – 1067) 35, 36 12 – 72 (305 – 1829) 45, 46 24 – 72 (610 – 1829) a. Enter Primary Element (bore or throat) Diameter and units at reference temperature. (If Annubar Diamond II+ is selected, enter the Sensor Series No. from Table 4-3). b. Enter Primary Element Material. c. Enter Meter Tube Diameter (pipe ID) and units at reference temperature. d. Enter Meter Tube Material. NOTE To be in compliance with appropriate national or international standards, beta ratios and differential producer diameters should be within the limits as listed in the standards.The EA software will alert the operator if a primary element value exceeds these limits. However, the EA will not stop the operator from proceeding with a flow configuration because of this type of exception. 6. Enter Operating Conditions. a. Enter Operating Pressure Range and Units. b. Enter Operating Temperature Range and Units. 4-14 Using the Model 3095 MV Engineering Assistant 7. (Optional) If desired, modify standard pressure and/or temperature conditions. These values apply only if flow units are set to: StdCuft/s, StdCuft/min, StdCuft/h, StdCuft/d, StdCum/s, StdCum/min, StdCum/h, StdCum/d, or NmlCuft/s, NmlCuft/min, NmlCuft/h, NmlCuft/d, NmlCum/s, NmlCum/min, NmlCum/h, NmlCum/d. 8. Select Next. 9. If you selected an AIChE database fluid, this screen is already populated with AIChE data. If desired, this data may be edited. However, if a change is made to either a density or viscosity value, the EA considers the fluid to be “Custom Fluid.” If you entered a custom fluid, fill in the compressibility/density column, the viscosity column, the molecular weight, the isentropic exponent, and the standard density. FIGURE 4-7. Compressibility and Viscosity Table (Gas configuration). NOTE Table values automatically convert if a different unit of measure is selected. 3095-30950756 All data fields can be edited. 10. Select Flow Units. 11. Select Finish. 4-15 3095-30950912 Rosemount Model 3095 MV 12. This screen has three options. • File saves the flow information to a configuration file, which can be sent by selecting Transmitter, Send Config... as explained on page 4-38. (recommended). • Connect switches to the Connect screen so that the flow configuration can be sent to a transmitter. • Return switches to the EA. NOTE File is recommended because you have an electronic record of your flow configuration. If you selected custom fluid, or made density or viscosity changes to an AIChE fluid, be sure to save your information to a configuration file so that you can modify the flow configuration information at a later date. Although you can read a flow configuration from a transmitter, it is NOT possible to retrieve custom density, custom viscosity, or custom primary element information. Therefore, be sure to save custom fluid configurations to a unique file. Table 4-4 lists the primary elements available in the Engineering Assistant database. 4-16 Using the Model 3095 MV Engineering Assistant TABLE 4-4. Primary Element Options. 1195 Integral Orifice Annubar® Diamond II/Mass ProBar Annubar® Diamond II+/Mass ProBar Calibrated Annubar® Diamond II+/Mass ProBar (see note) Calibrated Annubar® Diamond II/Mass ProBar (see note) Nozzle, Long Radius Wall Taps, ASME Nozzle, Long Radius Wall Taps, ISO Nozzle, ISA 1932, ISO Orifice, 2½D & 8D Taps Orifice, Corner Taps, ASME Orifice, Corner Taps, ISO Orifice, D & D/2 Taps, ASME Orifice, D & D/2 Taps, ISO Other: (1) Orifice, Flange Taps, AGA3 Orifice, Flange Taps, ASME Orifice, Flange Taps, ISO Small Bore Orifice, Flange Taps, ASME Venturi Nozzle, ISO Venturi, Rough Cast/Fabricated Inlet, ASME Venturi, Rough Cast Inlet, ISO Venturi, Machined Inlet, ASME Venturi, Machined Inlet, ISO Venturi, Welded Inlet, ISO Primary Element Setup Options – Calibrated Orifice: Flange, Corner or D & D/2 Taps – Calibrated Orifice: 2 ½ D & 8D Taps – Calibrated Nozzle – Calibrated Venturi – Area Averaging Meter – V-Cone® Constant Cd, Discharge Coefficient Constant Cd, Discharge Coefficient Constant Cd, Discharge Coefficient Constant Cd, Discharge Coefficient Constant K, Flow Coefficient Constant Cf, Coefficient of Flow or or or or 20 3 2 Calibrated Data Table 20 3 2 Calibrated Data Table 20 3 2 Calibrated Data Table 20 3 2 Calibrated Data Table (1) Selecting a primary element from the other list requires additional setup information regarding the primary element. This information should be obtained from the primary element manufacturer or from your own test data. If the calibrated data table is selected, a minimum of two completed rows is required. Setup Compensated Flow (Steam Configuration) The Compensated Flow selection allows you to configure the Model 3095 MV to measure steam flow. This following screens illustrates how to define a steam configuration. 3095-30950757 FIGURE 4-8. Flow Setup Screen. 1. Select Gas radio button. 2. Select Steam radio button. 3. Select Primary Element (see Table 4-2 for primary element options). 4. Select Next. 4-17 Rosemount Model 3095 MV FIGURE 4-9. Steam Selection Screen. 3095-30950758 NOTE Step 8b is not part of the “DP and Pressure” configuration procedure. 5. Select type of steam measurement: DP, Pressure, and Temperature compensated steam measurement (Saturated and/or Superheated steam) or DP and Pressure compensated steam measurement (Saturated Steam Only) NOTE DP, Pressure, and Temperature is the most common option. With this option, the Model 3095 MV will compensate for both saturated and superheated steam. NOTE DP and Pressure should be selected ONLY if the steam being measured is always saturated. With this option, the density of the saturated steam is based on the actual static pressure measurement. This option also requires that the Model 3095 MV is set to fixed temperature mode. With this option, saturated steam density is calculated based on ASME steam tables, and dynamic temperature compensation is not performed. If dynamic temperature compensation is desired, select the DP, Pressure, and Temperature option. 6. Select Next. 4-18 Using the Model 3095 MV Engineering Assistant FIGURE 4-10. Steam Setup Screen. 3095-30950759 NOTE The Operating Temperature Range selection is not displayed if “DP and Pressure” is selected. 7. Define Primary Element Information a. Enter Primary Element (bore or throat) Diameter and units at reference temp. b. Enter Primary Element Material. c. Enter Meter Tube Diameter (pipe ID) and units at reference temperature. d. Enter Meter Tube Material. 8. Enter Operating Conditions. a. Enter Operating Pressure Range and Units. b. Enter Operating Temperature Range and Units. The operating temperature range points must be equal to or greater than the saturation temperature at the given operating pressures. 9. (Optional) If desired, modify standard pressure and/or temperature conditions. 10. Select Next. 11. The Steam Setup screen is automatically populated with steam data based on the ASME steam equations. If desired, all data fields can be edited. However, if a change is made to either a density or viscosity value, the EA considers the fluid to be “Custom Fluid.” 4-19 Rosemount Model 3095 MV ” FIGURE 4-11. Compressibility and Viscosity Table (Steam Configuration). NOTE Table values automatically convert if a different unit of measure is selected. 3095-30950760 All data fields can be edited. 12. Select Flow Units. 3095-30950761 13. Select Finish. 14. This screen provides you three options. • File saves the flow information to a configuration file, which can be sent by selecting Transmitter, Send Config... as explained on page 4-38. (recommended). • Connect switches to the Connect screen so that the flow configuration can be sent to a transmitter. • Return switches to the EA. NOTE File is recommended because you have an electronic record of your flow configuration. If you selected custom fluid, or made density or viscosity changes to an AIChE fluid, save your information to a configuration file so you can modify the flow configuration information at a later date. Although you can read a flow configuration from a transmitter, you CANNOT retrieve custom density, custom viscosity, or custom primary element information. Therefore, be sure to save custom fluid configurations to a unique file. 4-20 Using the Model 3095 MV Engineering Assistant Setup Compensated Flow (Liquid Configuration) The Compensated Flow selection enters the user into the procedure for configuring the Model 3095 MV to measure flow of a particular fluid. The following screens illustrate how to define a liquid configuration. 3095-30950751 FIGURE 4-12. Flow Setup Screen (Liquid Configuration). 3095-30950403 FIGURE 4-13. Flow Setup Screen (Liquid Configuration). 1. Select Liquid. 2. Select “Pick from database” radio button and select a Fluid Name from the database picklist (see Table 4-1 for database options), or Select “Custom” radio button and enter your own fluid name. 3. Select Primary Element Information (see Table 4-4 for options). 4. Select Next. 5. Define Primary Element Information a. Enter Primary Element (bore or throat) Diameter and units at reference temp. b. Enter Primary Element Material. c. Enter Meter Tube Diameter (pipe ID) and units at reference temperature. d. Enter Meter Tube Material. 4-21 Rosemount Model 3095 MV 6. Enter Operating Temperature Range and Units. 7. (Optional) If desired, modify standard temperature conditions. 8. Select Next. 9. If you selected your own fluid name, fill in the density column and the viscosity column. If you used an AIChE database fluid, this table is already populated with AIChE data. However, if a change is made to either a density or viscosity value, the EA considers the fluid to be “Custom Fluid.” FIGURE 4-14. Flow Setup Compressibility and Viscosity Table (Liquid Configuration). NOTE Table values automatically convert if a different unit of measure is selected. 3095-30950404 All data fields can be edited. 10. Select Flow Units. 11. Select Finish. 3095-30950086 FIGURE 4-15. Flow Setup is Complete Screen. 4-22 Using the Model 3095 MV Engineering Assistant 12. This screen gives you three options. • File saves the flow information to a configuration file, which can be sent by selecting Transmitter, Send Config... as explained on page 4-38. (recommended). • Connect switches to the Connect screen so that the flow configuration can be sent to a transmitter. • Return switches to the EA. NOTE File is recommended because you have an electronic record of your flow configuration. If you selected custom fluid, or made density or viscosity changes to an AIChE fluid, be sure to save your information to a configuration file so that you can modify the flow configuration information at a later date. Although you can read a flow configuration from a transmitter, it is NOT possible to retrieve custom density, custom viscosity, or custom primary element information. Therefore, be sure to save custom fluid configurations to a unique file. 4-23 Rosemount Model 3095 MV Setup Compensated Flow (Natural Gas Configuration) Gross versus Detail Characterization The Engineering Assistant calculates the natural gas compressibility factor using either gross or detail characterization methods. Gross characterization is a simplified method that is acceptable for a narrow range of pressure, temperature, and gas composition. Detail characterization covers all pressure, temperature, and gas composition ranges for which A.G.A. computes compressibility factors. Table 4-6 identifies the acceptable ranges for both of these characterization methods. NOTE A.G.A. Report No. 8 specifies that it is only valid for the gas phase. The Detail Characterization method allows water, n-Hexane, n-Heptane, n-Octone, n-Nonane, and n-Decane to be present up to the dew point. When entering these component values, be sure that these components have not reached their respective dew points. TABLE 4-6. Acceptable Ranges: Gross vs. Detail Characterization Methods. Engineering Assistant Variable Gross Method Detail Method Pressure 0–1200 psia (1) 0–20,000 psia (1) Temperature 32 to 130 °F (1) –200 to 400 °F (1) Specific Gravity 0.554–0.87 0.07–1.52 Heating Value 477–1150 BTU/SCF 0–1800 BTU/SCF Mole % Nitrogen 0–50.0 0–100 Mole % Carbon Dioxide 0–30.0 0–100 Mole % Hydrogen Sulfide 0–0.02 0–100 Mole % Water 0–0.05 0–Dew Point Mole % Helium 0–0.2 0–3.0 Mole % Methane 45.0–100 0–100 Mole % Ethane 0–10.0 0–100 Mole % Propane 0–4.0 0–12 Mole % i-Butane 0–1.0 0–6 (2) Mole % n-Butane 0–1.0 0–6 (2) Mole % i-Pentane 0–0.3 0–4 (3) Mole % n-Pentane 0–0.3 0–4 (3) Mole % n-Hexane 0–0.2 0–Dew Point Mole % n-Heptane 0–0.2 0–Dew Point Mole % n-Octane 0–0.2 0–Dew Point Mole % n-Nonane 0–0.2 0–Dew Point Mole % n-Decane 0–0.2 0–Dew Point Mole % Oxygen 0 0–21.0 Mole % Carbon Monoxide 0–3.0 0–3.0 Mole % Hydrogen 0–10.0 0–100 Mole % Argon 0 0–1.0 NOTE Reference conditions are 14.73 psia and 60 °F for Gross Method. (1) The Model 3095 MV sensor operating limits may limit the pressure and temperature range. (2) The summation of i-Butane and n-Butane cannot exceed 6 percent. (3) The summation of i-Pentane and n-Pentane cannot exceed 4 percent. 4-24 Using the Model 3095 MV Engineering Assistant Setup Compensated Flow (Natural Gas Flowchart) FIGURE 4-16. Natural Gas Flowchart. The flowchart in Figure 4-16 illustrates the Engineering Assistant Screens used to define a natural gas flow configuration. Main Flow Screen Natural Gas Selection Screen Detail Characterization Gross #1 Characterization Gross #2 Characterization Primary Element Definition Screen Compressibility & Viscosity Screen Flow Setup Complete Screen 4-25 Rosemount Model 3095 MV Setup Compensated Flow (Natural Gas Procedure) 1. Select Gas. 2. Select Natural Gas. 3. Select Primary Element Information (see Table 4-4 for options). 4. Select Next. 3095-30950903 FIGURE 4-17. Flow Setup Screen (Natural Gas Configuration). 5. Select the desired characterization method, then select Next. • If the Detail Method is selected, turn to page 4-26. • If the Gross 1 Method is selected, turn to page 4-27. • If the Gross 2 Method is selected, turn to page 4-28. 3095-30950904 FIGURE 4-18. Flow Setup Screen (Natural Gas Applications). Detail Characterization Method The AGA8 Detail method allows entry of up to 21 different gas composition mole percentages as illustrated in Figure 4-19. Table 4-6 on page 4-24 identifies the valid range for each variable. 6. Enter a Mole% value into each of the desired Natural Gas component fields. • When entering numbers into the natural gas screen, the Total Mole % field indicates the sum of all percentages entered. The Total Mole % field must add up to 100.0000 percent for the Engineering Assistant to accept the new values. • To zero all 21 fields, select clear. • The normalize button provides a method to automatically modify all non-zero values so that they add up to 100.0000. 4-26 Using the Model 3095 MV Engineering Assistant 3095-30950905 FIGURE 4-19. Natural Gas Setup Screen (Detail Characterization). 7. After all the desired mole @ are entered, Select Next. For additional information concerning the Detail Characterization Method, refer to the A.G.A. Report No.8/API MPMS Chapter 14.2, Second Printing, July 1994. Gross Characterization Method #1 The gross characterization method 1 requires the entry of real gas specific gravity, heating value, and CO2 mole percent, and also allows entry of H2 mole percent and CO mole percent. H2 and CO are typically zero for natural gas applications. The valid ranges for gross characterization method 1 components are: Real gas relative density (specific gravity) at 60 °F, 14.73 psia 0.554–0.87. Volumetric Gross Dry Heating Value at 60 °F, 14.73 psia 477–1150 BTU/SCF. CO2 (carbon dioxide) mole percent 0–30 percent. H2 (hydrogen) mole percent (optional) 0–10 percent. CO (carbon monoxide) mole percent (optional) 0–3 percent. NOTE See steps 1–5 on page 4-26 for the beginning of this procedure. 6. Enter a value into each of the desired Natural Gas component fields. 4-27 Rosemount Model 3095 MV 3095-30950907 FIGURE 4-20. Natural Gas Setup Screen (Gross Characterization Method 1). 7. After all the percentages are entered, Select Next. Gross Characterization Method #2 The gross characterization method 2 requires the entry of real gas specific gravity, value, CO2 mole percent, and N2 mole percent, also allows entry of H2 mole percent and CO mole percent. H2 and CO are typically zero for natural gas applications. The valid ranges for gross characterization method 2 components are: Real gas relative density (specific gravity) at 60 °F, 14.73 psia 0.554–0.87. CO2 (carbon dioxide) mole percent 0–30 percent. N2 (hydrogen) mole percent 0–50 percent. H2 (hydrogen) mole percent (optional) 0–10 percent. CO (carbon monoxide) mole percent (optional) 0–3 percent. NOTE See steps 1–5 on page 4-26 for the beginning of this procedure. 6. Enter a value into each of the desired Natural Gas component fields. 4-28 Using the Model 3095 MV Engineering Assistant 3095-30950909 FIGURE 4-21. Natural Gas Setup Screen (Gross Characterization Method 2). 7. After all the percentages are entered, Select Next. 3095-30950910 FIGURE 4-22. Natural Gas Setup Screen. NOTE To comply with A.G.A. Report No. 3, the primary element must be “Orifice, Flange Taps, AGA 3.” 8. Define Primary Element Information: a. Enter Primary Element (bore or throat) Diameter and units at reference temperature. b. Enter Primary Element Material. c. Enter Meter Tube Diameter (pipe ID) and units at reference temperature. d. Enter Meter Tube Material. 4-29 Rosemount Model 3095 MV 9. Enter Operating Conditions. a. Enter Operating Pressure Range and Units. b. Enter Operating Temperature Range and Units. The operating temperature range points should be entered for nominal conditions. 10. (Optional) If desired, modify standard pressure and/or temperature conditions. 11. Select Next. 12. The displayed values are calculated per A.G.A. 8. If desired, all data fields can be edited. However, if a change is made to either a density or viscosity value, the EA considers the fluid to be “Custom Fluid.” Data fields should conform to density or compressibility factor information as published by A.G.A. 8. (A.G.A. 3 recommends viscosity values of 6.9 3 10-6 pounds mass per foot-second or 0.010268 centipoise. Another available reference is the Gas Orifice Flow Program published by the Gas Research Institute. FIGURE 4-23. Compressibility and Viscosity Table (Steam Configuration). NOTE Table values automatically convert if a different unit of measure is selected. 3095-30950911 All data fields can be edited. 13. Select Flow Units. 14. Select Finish. 4-30 3095-30950912 Using the Model 3095 MV Engineering Assistant 15. This screen provides you three options. • File saves the flow information to a configuration file, which can be sent by selecting Transmitter, Send Config... as explained on page 4-38. (recommended). • Connect switches to the Connect screen so that the flow configuration can be sent to a transmitter. • Return switches to the EA. NOTE File is recommended because you have an electronic record of your flow configuration. If you selected custom fluid, or made density or viscosity changes to an AIChE fluid, be sure to save your information to a configuration file so that you can modify the flow configuration information at a later date. Although you can read a flow configuration from a transmitter, it is NOT possible to retrieve custom density, custom viscosity, or custom primary element information. Therefore, be sure to save custom fluid configurations to a unique file. Setup Units This screen sets the units for the six process variables: Differential Pressure, Absolute Pressure, Gage Pressure, Process Temperature, Flow, and Flow Total units. NOTE Units can be entered off-line in Setup, Units (Flow Configuration Information), or on-line in Transmitter, Units (Transmitter Specific Information). If the units entered are different, the Transmitter Specific Information overwrites the Flow Configuration Information. 4-31 Rosemount Model 3095 MV 3095-S-UNITS FIGURE 4-24. Setup Units Screen. Setup Damping This screen sets the damping for four process variables: Differential Pressure, Absolute Pressure, Gage Pressure, and Process Temperature. NOTE Since the Compensated Flow procedure automatically includes these settings as the damping parameters for either a configuration file, or as the damping values sent to the transmitter, be sure that this screen is set correctly before performing the Compensated Flow procedure. 3095-S-DMPG FIGURE 4-25. Setup Damping Screen. Setup Device Info This screen sets the device information for a transmitter. NOTE Since the Compensated Flow procedure automatically includes these settings as the device information for either a configuration file, or as the device information sent to the transmitter, be sure that this screen is set correctly before performing the Compensated Flow procedure. 4-32 Using the Model 3095 MV Engineering Assistant 3095-S-DVINFO FIGURE 4-26. Setup Device Info Screen. Setup EA Default Units U.S. Units SI/Metric Units These menu selections set the default units for the EA as either U.S. Units, or SI/Metric units. The selected units will be automatically selected during the next time you restart the EA software, or the next time you select File, New Config. This selection does not change the units for a flow configuration that has already been saved to a file or sent to a transmitter. 3095-S-DFUNITS FIGURE 4-27. Default Units Message Screen. Transmitter Screens Transmitter Disconnect If the Setup menu selections are grayed out, this indicates that the EA is currently on-line with a Model 3095 MV transmitter. Use this selection to disconnect the EA from a Model 3095 MV, which will then enable the Setup menu selections. Transmitter Connect The connect screen provides two functions: to change the address for the connected Model 3095 MV transmitter, and to change the Model 3095 MV that the EA is connected to during multidrop applications. 4-33 Rosemount Model 3095 MV 3095-30950089 FIGURE 4-28. Connect Screen. When this screen is accessed, it always appears as illustrated in Figure 4-28: the address is 0, and there are no devices on-line. Change Address Use the following procedure to change the Model 3095 MV address. 1. Select Transmitter, Connect to display the Connect screen. 2. Select Transmitters Online. 3. Select Poll. The EA searches for all connected Model 3095 MV transmitters, then displays found transmitters in the “Transmitters Online” box. Devices are identified by the software tag and description entered in the Device Information screen (see Figure 4-20 on page 4-28). 4. Select the desired device from the Model 3095 MVs identified in the “Transmitters Online” window. 5. Select the “Change Address” radio button appears. 6. Enter old address. 7. Enter new address, then select OK. Change Connection During multidrop applications, the Model 3095 MV EA is connected to one device at a time. Use the following procedure to change this connection pointer. 1. Select Transmitter, Connect to display the Connect screen 2. Select Transmitters Online. 3. Select Poll. The EA searches for all connected Model 3095 MV transmitters, then displays found transmitters in the “Devices Online” box. Devices are identified by address and software tag. 4. Select the desired device from the Model 3095 MVs identified in the “Transmitters Online” window and select OK. The Model 3095 MV EA is now connected to the device selected in Step 4. If security is enabled, the EA displays the Privileges screen. 5. Enter a password for the new device, then select OK. 4-34 Using the Model 3095 MV Engineering Assistant Transmitter HART Output Burst Mode When the Model 3095 MV is configured for burst mode, it provides faster digital communications from the transmitter to the control system by eliminating the time required for the control system to request information from the transmitter. Burst mode is compatible with use of the analog signal. Because HART protocol features simultaneous digital and analog data transmission, the analog value can drive other equipment in the loop while the control system is receiving the digital information. Burst mode applies only to the transmission of burst data (see Figure 4-29 below), and does not affect the way other transmitter data is accessed. Access to information other than burst data is obtained through the normal poll/response method of HART communication. The EA or the control system may request any of the information that is normally available while the transmitter is in burst mode. Between each burst message sent by the transmitter, a short pause allows the EA or control system to initiate a request. The transmitter will receive the request, process the response message, and then continue “bursting” the data approximately three times per second. Burst mode is not compatible with multidropping more than one transmitter because there is no method to discriminate the data communications from multiple field devices. FIGURE 4-29. Burst Mode Screen. 3095-30950117 NOTE Dynamic Variables and Current (HART Cmd 3) required if connection to a HART Tri-Loop. 4-35 Rosemount Model 3095 MV Transmitter HART Output Communication Configuration The communication configuration screen sets the number of response preambles for transmitter to EA communication. The valid range for this setting is 2–20 preambles. The default setting is five. Typically, this value is left at five. Increase this value only if the transmitter is installed in an electrically noisy environment. 3095-30950118 FIGURE 4-30. Communication Configuration Screen. Transmitter Units This screen sets the units for the five process variables: Differential Pressure, Absolute Pressure, Gage Pressure, Process Temperature, Flow, and Flow Total units. Modifying the information on this screen and selecting OK immediately changes the connected transmitter. NOTE Units can be entered off-line in Setup, Units (Flow Configuration Information), or on-line in Transmitter, Units (Transmitter Specific Information). If the units entered are different, the Transmitter Specific Information overwrites the Flow Configuration Information. 3095-T-UNITS FIGURE 4-31. Transmitter Units Screen. 4-36 Using the Model 3095 MV Engineering Assistant Transmitter Damping This screen sets the damping for four process variables: Differential Pressure, Absolute Pressure, Gage Pressure, and Process Temperature Modifying the information on this screen and selecting OK immediately changes the connected transmitter. NOTE The transmitter sets the damping value to the nearest acceptable value. An information message is provided to the operator indicating the new damping values. 3095-30950093 FIGURE 4-32. Transmitter Damping Screen. Transmitter Device Info This screen sets the device information for a transmitter. Modifying the information on this screen and selecting OK immediately changes the connected transmitter. 3095-30950094 FIGURE 4-33. Device Info Screen. 4-37 Rosemount Model 3095 MV Transmitter Send Config This screen allows sending three different types of configuration data to a transmitter. • Flow Configuration information only. • Transmitter Specific information only. • Both Flow Configuration and Transmitter Specific information. Figure 4-33 identifies the contents for each type of file. An “X” in the corresponding box indicates that the listed information will be overwritten in the transmitter. NOTE When the Transmitter Specific Information is sent to a transmitter, all previous transmitter information will be overwritten 3095-30950121 FIGURE 4-34. Send Config Screen. Transmitter Recv Config This screen receives the configuration information from a transmitter. Range Limits Note This screen verifies your 4–20 mA range values when you send a new flow configuration to a transmitter. It shows the current values and allows you to either confirm or change them. If you select Change, the Range Values screen appears (see Figure 4-44 on page 4-45). 3095-30950448 FIGURE 4-35. Range Limits Note Screen. 4-38 Using the Model 3095 MV Engineering Assistant Transmitter LCD Settings The LCD Settings screen sets the display of process variables on the LCD meter. The following eight process variables are available: • Absolute Pressure • Analog Output Current • Differential Pressure • Flow • Flow Total • Gauge Pressure • Percent of Range • Process Temperature Display Rate, at the bottom of the screen, sets the display time of each parameter selected (i.e., listed in the Displayed box). Display time is selectable in one-second increments from two to ten seconds. In Figure 4-36 below, the variables Absolute Pressure, Differential Pressure, Flow, Flow Total, Gauge Pressure, Percent of Range, and Process Temperature will be displayed on the LCD meter for 5 seconds each: FIGURE 4-36. LCD Settings Screen. Transmitter Totalizer 3095-LCDSTGS Display Rate The Totalizer screen displays and controls the settings for totalizing mass flow in the connected transmitter. The Current Total box contains the flow total and units information. The Control of Totalizer settings box contains the totalizer settings: • Start: Starts totalizing flow in the transmitter • Stop: Stops totalizing flow in the transmitter • Clear: Resets the flow total 4-39 Rosemount Model 3095 MV . 3095-TTLZR FIGURE 4-37. Totalizer Screen. Transmitter Flow Rate Special Units The Flow Rate Special Units screen allows the display and measurement of units considered nonstandard by the EA. NOTE The Model 3095MV supports only mass or standard volume measurements. To select a special flow rate unit: 1. Select Transmitter, Units. 2. Select the right drop down arrow of the Flow Application box. Select Special, then select OK. 3. Select Transmitter, Flow Rate Special Units. 4. Select the right drop down arrow of Base Flow Unit, then select the Base Flow Unit desired. 5. Select the Conversion Factor box. Type in a conversion factor. The conversion factor multiplied by the Base Flow Unit will equal the Flow Rate Special Unit. 6. Select the Display As box. Type in the desired display units, for example, GAL/M. Select OK. You can enter up to five characters for display of special units, including all alphanumeric characters and the forward slash (“/”) key. 4-40 Using the Model 3095 MV Engineering Assistant 3095-FLRTSPCL FIGURE 4-38. Flow Rate Special Units Screen. Transmitter Totalizer Special Units The Flow Total Special Units screen allows the display and measurement of flow total in units considered nonstandard by the EA. NOTE The Model 3095MV supports only mass or standard volume measurements. To select a special flow total unit: 1. Select Transmitter, Units. 2. Select the right drop down arrow of the Flow Total box. Select Special, then select OK. 3. Select Transmitter, Totalizer Special Units. 4. Select the right drop down arrow of Base Quantity Unit, then select the unit desired. 5. Select the Conversion Factor box. Type in a conversion factor. The conversion factor multiplied by the Base Quantity Unit will equal the Flow Total Special unit. 6. Select the Display As box. Type in the desired display units. Select OK. You can enter up to five characters for display of special units, including all alphanumeric characters and the forward slash (“/”) key. 4-41 Rosemount Model 3095 MV 3095-FLTLSPCL FIGURE 4-39. Flow Total Special Units Screen. Transmitter DP Low Flow Cutoff The DP Low Flow Cutoff screen controls the minimum differential pressure (DP) limit, where flow is calculated. At DPs less than the low flow cutoff, flow equals zero. The lowest limit for the DP Low Flow Cutoff equals 0.02 inH20 (5 Pa). 3095-LOFLOW FIGURE 4-40. DP Low Flow Cutoff Screen. 4-42 Using the Model 3095 MV Engineering Assistant Maintenance Screens Maintenance Privileges This screen allows changing password security levels. For information about passwords, see page 4-48. 3095-30950095 FIGURE 4-41. Privileges Screen. Maintenance Sensor Trim The sensor trim screens are used during bench and field calibration of the Model 3095 MV. In addition to the EA Software, the following equipment is required for a sensor trim procedure: • Model 3095 MV • Dead-weight tester • Power supply and load resistor • Vacuum pump or a barometer that is at least 3 times as accurate as the Model 3095 MV AP sensor. A barometer is preferred. Table 4-7 identifys the LRL and URL for the Model 3095 MV. TABLE 4-7. Model 3095 MV Sensor Limits. Sensor Range LRL URL DP Range 1 –25 inH2O @ 68 °F 25 inH2O @ 68 °F DP Range 2 –250 inH20 at 68 °F 250 inH20 at 68 °F DP Range 3 –1,000 inH20 at 68 °F 1,000 inH20 at 68 °F AP Range 3 0.5 psia 800 psia AP Range 4 0.5 psia 3,626 psia GP Range C 0 psig 800 psig GP Range D 0 psig 3,626 psig –300 °F (–185 °C) 1,500 °F (815 °C) PT (1) (1) In the fixed temperature mode, PT range is –459 to 3500 °F (–273 to 1927 °C). 4-43 Rosemount Model 3095 MV Sensor Trim Procedure (For Bench Calibration) NOTE The EA software is capable of calibrating absolute or gauge pressure sensors. Either “Gauge Sensor” or “Absolute Sensor” will populate the sensor selection, depending on Assigned Variables (Figure 4-46 on page 4-47). The Gauge Pressure Sensor Trim Procedure is similar to the Absolute Pressure Sensor Trim procedure given here. 1. Trim Absolute (or Gauge) Pressure Offset (zero). a. Select Maintenance, Sensor Trim to display the Sensor Trim screen. 3095-30950096 FIGURE 4-42. Sensor Trim Screen. b. Select Absolute Press, then select Offset & Slope Trim. Set Offset Trim Point and units, set Slope Trim Point and units, then select Trim to display the “Sensor Offset Trim” screen. 3095-30950301 FIGURE 4-43. Sensor Offset Trim Screen. 4-44 Using the Model 3095 MV Engineering Assistant c. If using a vacuum pump, pull a vacuum to both the low and high sides of the transmitter, wait for the measured value to stabilize, then select OK. or If using a barometer, select OK to display the Sensor Slope Trim screen (Figure 4-44). 3095-30950302 FIGURE 4-44. Sensor Slope Trim Screen. 2. Trim Absolute (or Gauge) Pressure Slope (span). a. Using the dead-weight tester, apply the desired high pressure to both the low and high sides of the transmitter. b. Wait for the Measured Value to stabilize, then select OK. 3. Trim Differential Pressure Offset (zero). a. Select Differential Press and Offset & Slope Trim, set Offset Trim Point and units, set Slope Trim Point and units, then select Trim to display the “Sensor Offset Trim” screen. b. Using the dead-weight tester, apply the desired low pressure value to the high side of the transmitter. NOTE If zero is the desired low value, do not use the dead weight tester. Instead, enter zero as the trim value, select the units, then select OK. c. Wait for the Measured Value to stabilize, then select OK to display the Sensor Slope Trim Screen. 4. Trim Differential Pressure Slope (span). a. Using the dead-weight tester, apply the desired high pressure to the high side of the transmitter. b. Wait for the Measured Value to stabilize, then select OK. 5. Trim Process Temperature Offset (zero). a. Select Process Temp then select Offset & Slope Trim. Set Offset Trim Point and units, set Slope Trim Point and units, then select Trim to display the “Sensor Offset Trim” screen. b. Insert the RTD probe into an ice bath, wait for the Measured Value to stabilize, then select OK to display the Sensor Slope Trim screen. 6. Trim Process Temperature Slope (span). a. Insert the RTD probe into a hot oil bath. b. Wait for the Measured Value to stabilize, then select OK. 4-45 Rosemount Model 3095 MV Sensor Trim Procedure (For Field Calibration) To correct mounting position effects, field calibrate the Model 3095 MV after installation: 1. Establish communications (see Connecting to a Personal Computer on page 4-4). 2. Perform a Trim DP Offset (zero). a. Select Maintenance, Sensor Trim to display the Sensor Trim Select screen. b. Select Differential Press then select Offset Trim. Enter the low pressure value as the Offset Trim Point, set the units, then select Trim to display the “Sensor Offset Trim” screen. c. Wait for the Measured Value to stabilize, then select OK. 3. (Optional) If a barometer that is at least 3 times as accurate as the Model 3095 MV AP sensor is available, perform an SP Offset (zero). a. Select Maintenance, Sensor Trim to display the Sensor Trim Select screen. b. Select Absolute Press then select Offset Trim. Enter the barometric pressure reading as the Offset Trim Point, set the units, then select Trim to display the “Sensor Offset Trim” screen. c. Select OK. Recall Factory Trim Settings Procedure Use the following procedure to change trim settings to the factory installed settings. 1. Establish communications (see Connecting to a Personal Computer on page 4-4). 2. Enter a valid password. 3. Select the desired sensor (DP, SP, PT) and Recall Factory Trim Settings, then select Trim. 4. Repeat step 3 above for each of the other sensors. Maintenance Analog Output Range Values... The Range Values screen sets the range values for the primary variable, and also allows for reassigning the process variable output order. Setting the range points involves redefining the pressure points corresponding to the transmitter 4 and 20 mA setpoints. NOTE The Primary Variable (Figure 4-46) is also assigned as the 4–20 mA analog output. The top half of this screen provides information on the primary variable, while the bottom half allows setting the range values. 1. Select Assign Variables, then verify that the variable order is correct (see Figure 4-46). 2. Fill in the Range Values (4 mA Value and 20 mA Value), select the Units, then select Set Range. 4-46 Using the Model 3095 MV Engineering Assistant NOTE The Process Variable output order is critical if using the Model 3095MV transmitter in conjunction with the Model 333 Triloop HART-to-Analog Signal Converter. The process variable order and units of the Model 3095MV must match the process variable order and units in the Model 333 Triloop. NOTE Range values must be within the lower range limit, the upper range limit, and the minimum span as indicated in the top portion of the Set Range Values screen. The 4 and 20 mA range values cannot be equal. 3095-30950097 FIGURE 4-45. Range Values Screen. FIGURE 4-46. Assign Variables Screen. This screen determines the order of HART Burst Command 3 Variables. This information is required if connecting to a HART Tri-Loop. 3095-30950116 NOTE 4-47 Rosemount Model 3095 MV Maintenance Analog Output Output Trim... This screen allows the user to adjust the transmitter digital to analog converter at the end points of the transmitter output scale to compensate for component aging effects. This function also allows the user to enter the endpoints and the meter readings in an alternative scale. For example, endpoints using a 500 ohm resistor with a voltmeter would be 2 and 10 volts. Fill in the upper and lower analog output trim points according to the units in the measuring device, then select Start Trim. Continue to follow the instructions as prompted by the EA. 3095-30950123 3095-30950122 3095-30950098 FIGURE 4-47. Analog Output Trim Screens. 4-48 Using the Model 3095 MV Engineering Assistant Maintenance Change Passwords... Figure 4-48 illustrates the Change Passwords screen. Security must be enabled (see page 4-50) before you can gain access to this screen. NOTE When shipped from the factory, all medium level passwords are “3095MV,” and the high level password is blank. Press return when the login screen appears, and High Level (System Administration) access is granted. Before filling in this screen, consider the following issues concerning EA passwords: • If a password is left blank, pressing return at the login screen accesses that password level. • If passwords are identical, the higher level access is granted. • Passwords are up to 8 characters in length. Once a password is entered, the title bar indicates current password access. Each password level allows access to specific functions. Medium Level Passwords Provides full access except the operator cannot change passwords, or enable or disable security. System administrator Provides full access for the system administrator. NOTE Be sure to record passwords in a safe location. If the System Administrator password is lost or forgotten, consult the factory. 3095-30950109 FIGURE 4-48. Change Password Screen. 4-49 Rosemount Model 3095 MV Maintenance Enable/Disable Security... This selection allows enabling or disabling security. You must have System Administrator authority to enable or disable security. NOTE When shipped from the factory, all medium level passwords are “3095MV,”and the high level password is blank. Press return when the login screen appears, and High Level (System Administration) access is granted. 3095-30950111 FIGURE 4-49. Enable/Disable Security Screen. Maintenance Process Temperature Mode This selection specifies the process temperature (PT) mode. It allows you to enable or disable PT input or to specify automatic backup mode. To enable process temperature input, select Normal PT Mode. In this mode, the transmitter uses the external RTD for automatic PT measurement. In the event of an RTD failure, the transmitter goes into alarm condition. To disable process temperature input, select Fixed PT Mode, enter the desired fixed value, then select OK. Use the Backup PT Mode selection to specify a value to be used for temperature in the event the RTD fails or is disconnected. Upon failure, the transmitter will use this backup value and set a HART status bit for PT alarm, but will not go into alarm condition. The transmitter returns to automatic temperature sensor readings when the fail condition no longer exists. NOTE The fixed and backup process temperature ranges are wider than the actual process temperature range: Process Temperature Range: –300 to 1500 °F (–185 to 815°C). Fixed/Backup Temperature Range: –459 to 3500 °F (–273 to 1927 °C). 3095-30950447 FIGURE 4-50. Process Temperature (PT) Mode Screen. 4-50 Using the Model 3095 MV Engineering Assistant Diagnostics Screens Diagnostics Read Outputs... This selection displays the current process variable values as illustrated in Figure 4-51. This screen continuously updates with current data. To exit this screen, select OK. 3095-30950099 FIGURE 4-51. Read Outputs Screen. Diagnostics Device Info Module Info... This selection displays module information as illustrated in Figure 4-52. This is a read-only screen. 3095-3MODINFO FIGURE 4-52. Module Information Screen. 4-51 Rosemount Model 3095 MV Diagnostics Device Info Identification Info... This selection displays transmitter identification numbers as well as current software and hardware revision levels. To exit this screen, select OK. 3095-30950100 FIGURE 4-53. Identification Info Screen. Diagnostics Test Calculation... The test calculations screen provides a method to view the Model 3095 MV mass flow calculations for the current process variables. Optionally, the system administrator can enter process variable values, and then view the calculation results. NOTE Since the test calculation procedure actually changes flow and output values during the test, the control loops should be put into manual mode and taken out of flow totalization mode for the duration of the test. NOTE The test calculation results displayed by this screen are calculated in the attached transmitter, not the EA. Also, the calculation update time for this screen is not indicative of the actual transmitter update rate. (The Model 3095 MV sensor update rate is nine times per second.) 1. Select Diagnostics, Test Calculation to display the Test Calculation screen. The initial values indicate current process variable readings. 2. (Optional) Enter values and units for Differential Pressure, Static Pressure, and Process Temperature process variables and units. 3. Select the Calculate button. After a short delay, the results box is populated with calculation results. 4-52 Using the Model 3095 MV Engineering Assistant 4. If desired, the Mass Flow Rate, Density, and Viscosity results can be displayed in different units. 5. When finished with your test calculations, select Exit. 3095-30950101 FIGURE 4-54. Test Calculation Screen. Diagnostics Loop Test... The loop test screen provides a method to test the transmitter analog output. 1. Select the desired current (4 mA, 20 mA, or Other). 2. Select Set Current. 3. The analog output field will state the actual transmitter analog output. 4. Select Close. This step returns the transmitter to normal operation. 3095-30950103 FIGURE 4-55. Loop Test Screen. 4-53 Rosemount Model 3095 MV Diagnostics Master Reset... The transmitter master reset selection reinitializes the transmitter microprocessor. This is the equivalent of removing and then reapplying power to the transmitter. NOTE This procedure does not return the transmitter to factory trim settings (see 4-43). Diagnostics Error Info... The transmitter Error Info selection identifies the current error status for the Model 3095 MV transmitter. If there are additional errors not displayed on the original screen, the Error Info button will be enabled. Select Error Info to view the additional errors. 3095-30950106 3095-30950303 FIGURE 4-56. Error Info Screen. 4-54 Using the Model 3095 MV Engineering Assistant MISCELLANEOUS EA SELECTIONS View Toolbar... This selection toggles the toolbar on and off. View Status Bar... This selection toggles the status bar on and off. Help This selection identifies the current EA software revision and provides access to online help. 4-55 Rosemount Model 3095 MV 4-56 Section 5 Troubleshooting and Maintenance This section describes troubleshooting and maintenance tasks associated with the Model 3095 MV. These include communication and compatibility issues, critical alarms, maintenance procedures, and field replaceable part procedures. Use only the procedures and new parts specifically referenced in this manual. Unauthorized procedures or parts can affect product performance and the output signal used to control a process, and may render the instrument dangerous. Direct any questions concerning these procedures or parts to Rosemount Inc. NOTE For previous software information, see Critical Alarms for Previous Software Revisions on page D-1. For compatibility issues of previous Model 3095 MV software, sensor modules, and hardware, see Compatibility Issues on page E-1. TROUBLESHOOTING If a malfunction is suspected, follow the procedures described here to verify that transmitter hardware and process connections are in good working order. Under each major symptom, specific suggestions are offered for solving the problem. Always deal with the most likely and easiest-to-check conditions first. Alarm Abbreviations Table 5-1 shows standard alarm abbreviations used in Section 5: TABLE 5-1. Alarm Abbreviations. Abbreviation Definition LOL Lower Operating Limits (customer specified using the EA) UOL Upper Operating Limits (customer specified using the EA) LRL Lower Range Limits URL Upper Range Limits LRV Lower Range Value URV Upper Range Value URL+ URL + (10%URL) (For example, URL+ = 250 + (0.10 3 250) = 275 LRL– LRL – (10%LRL) (For example, LRL– = –250 –[0.10 3 (250)] = –275 5-1 Rosemount Model 3095 MV EA COMMUNICATION PROBLEMS Table 5-2 identifies the most likely causes for communication problems between the Engineering Assistant (EA) software and the Model 3095 MV. TABLE 5-2. Corrective Action for EA Communication Problems. REVISION 12 AND 13 ELECTRONICS BOARD ALARMS AND ERROR CONDITIONS Symptom Corrective Action No Communication between the EA Software and the Model 3095 MV LOOP WIRING • HART protocol communication requires a loop resistance value between 250–1100 ohms, inclusive. • Check for adequate voltage to the transmitter. (If the computer is connected and 250 ohms resistance is properly in the loop, a power supply voltage of at least 16.5 V dc is required.) • Check for intermittent shorts, open circuits, and multiple grounds. • Check for capacitance across the load resistor. Capacitance should be less than 0.1 microfarad. EA INSTALLATION • Verify that the install program modified the CONFIG.SYS file. • Verify computer reboot followed EA installation. • Verify correct COMM port selected (see page 4-2). • Verify laptop computer is not in low energy mode (certain laptops disable all COMM ports in low energy mode). • Did you install EA software onto Windows NT platform? • Check if HART driver is loaded and installed. The Model 3095 MV has both analog and digital alarms. If an alarm or error condition exists, it will be displayed during communication with the EA, the HART Communicator, or on the LCD meter display. Some non-flow error conditions may take up to 2 seconds to display, while some flow error conditions may take up to 10 seconds to display. View specific alarm conditions using the EA software. NOTE Alarms are not logged or archived. The alarms and error conditions displayed on the Diagnostics, Error Info screen indicate the current error status for the Model 3095MV transmitter. NOTE For a discussion of critical alarms for previous electronics board and sensor module revisions, see Appendix D. For previous version compatibility issues, see Appendix E. LCD Display 5-2 Critical alarms and overrange conditions are displayed as one of the selected variables on the LCD meter. During a critical alarm or overrange condition, the meter scrolls through all selected variables and the error message, displaying each for a fixed amount of time, as set by the user. See LCD Meter on page 3-1 for more information. Options and Accessories Critical alarms are the highest priority Model 3095 MV alarms, and indicate an error that prevents accurate sensor or flow measurements. Table 5-3 shows the LCD Display, the EA display, analog output, digital output, and the recommended corrective for critical alarms. Critical Alarms TABLE 5-3. Critical Alarms. LCD Display EA Display (Diagnostics, Error Info) Analog Output Digital Output Corrective Action Error “OB_FT” Output Board EEPROM Not Initialized The output electronics have not been properly initialized at the factory. Replace the output electronics board as described on page 5-12. Contact your Field Service Center. Error “SM_FT” SB EEProm Burn Failure SB EEProm Not Initialized The sensor module has not been properly initialized at the factory. Replace the sensor module as described on page 5-12. Contact your Field Service Center. Error (no display)(2) Sensor Hardware is incompatible The transmitter electronics has undergone a component or software failure. Replace the sensor module as described on page 5-12. Contact your Field Service Center. Error “SM_FT” Sensor Module is Not Updating The 10-pin ribbon cable may be disconnected, or the transmitter electronics may have undergone a component or software failure. Contact your Field Service Center. Output Board EEPROM Burn Failure Alarm in the direction of the alarm jumper NAN (1) Error (no display)(2) RAM Failure Issue a master reset to the transmitter as described in Section 4. Error “OB_FT” Transmitter Self Test Failed The electronics sensor has undergone a component or software failure. If connected to a transmitter with EA software, institute a “self-test recovery” in EA Error Info. If connected to a transmitter with a HART Communicator, institute a “self-test recovery” as follows: 4 Detailed Setup– 1 Output Conditioning–2 HART Output. After a self-test recovery, transmitter trim values need to be verified. Error (no display)(2) Static Pressure Sensor is Open This display means that the transmitter absolute pressure reading exceeds its sensor limits. There are two possible causes. Either the transmitter is overpressured, or it has a sensor malfunction. Check the pressure input to the transmitter. If an overpressure condition exists, correct it. If not, replace the sensor module as described on page 5-12. Error (no display)(2) Process Temp Sensor is Disconnected Check the transmitter RTD connector and RTD screw terminals to ensure the RTD cable is properly connected. This alarm can not occur if a transmitter is set to fixed PT mode in EA Error Info. If the transmitter is set to backup PT mode, the transmitter will not go into alarm condition, but “PT is disconnected” is displayed in EA Error Info. (1) NAN indicates “Not a Number.” Distributed Control Systems and HART masters will read “7F A0 00 00h.” (2) The LCD has no display for this error. It continues with normal unit display during this error condition. 5-3 Rosemount Model 3095 MV Overrange conditions typically indicate an error that the sensor or flow measurements have reached an overrange condition where substitute values are being used. Overrange Conditions Table 5-4 identifies actions to the analog output and digital output during these conditions. Blank table cells indicate no action for that condition. Table 5-5 shows recommended corrective action, and also identifies effects on the flow calculation during these conditions. TABLE 5-4. Overrange Conditions. EA Display (Diagnostics, Error Info) DP above URL+ DP below LRL– AP/GP above URL+ AP/GP below LRL– PT above URL+ PT below LRL– Analog Output Digital Output AP/GP PT Flow Total Flow DP Saturate in direction of alarm jumper Saturate High (1) Saturate in direction of alarm jumper Saturate Low(2) Saturate Low(2) Saturate Low(2) Saturate in direction of alarm jumper Saturate in direction of alarm jumper Saturate High(1) Saturate in direction of alarm jumper Saturate in direction of alarm jumper Saturate in direction of alarm jumper Saturate Low (2) Saturate in direction of alarm jumper Saturate in direction of alarm jumper Saturate High(1) Saturate in direction of alarm jumper Saturate in direction of alarm jumper Saturate Low(2) Saturate in direction of alarm jumper Flow DP AP/GP PT Flow Total URL+ zero URL– zero URL+ URL+ URL– URL– URL+ URL– ST above URL+ Saturate in direction of alarm jumper NAN(3) NAN(3) NAN(3) NAN(3) NAN(3) ST below LRL– Saturate in direction of alarm jumper NAN(3)) NAN(3) NAN(3) NAN(3) NAN(3) (1) Saturate high if direct acting (URV>LRV), Saturate low if reverse acting (URVLRV), Saturate high if reverse acting (URV LRV), Saturate high if reverse acting (URV RL > 250 V – User-Provided Power Supply (see page 2-16) 3095-1006B03A + PREVIOUS TERMINAL BLOCK + 3095-1006B03B – User-Provided Power Supply (see page 2-16) IMPROVED TERMINAL BLOCK A-5 Rosemount Model 3095 MV COMMUNICATOR KEYS The keys of the HART Commuincator include action, function, alphanumeric, and shift keys FIGURE A-4. The HART Communicator. Function Keys Action Keys 275-011AB Alphanumeric Keys Shift Keys Action Keys As shown in Figure A-4, the action keys are the six blue, white, and black keys located above the alphanumeric keys. The function of each key is described as follows: ON/OFF Key Use this key to power the HART Communicator. When the communicator is turned on, it searches for a transmitter on the 4–20 mA loop. If a device is not found, the communicator displays the message, “No Device Found. Press OK.” If a HART-compatible device is found, the communicator displays the Online Menu with device ID and tag. Directional Keys Use these keys to move the cursor up, down, left, or right. The right arrow key also selects menu options, and the left arrow key returns to the previous menu. HOT Key Use this key to quickly access important, user-selectable options when connected to a HART-compatible device. Pressing the Hot Key turns the HART Communicator on and displays the Hot Key Menu. See Customizing the Hot Key Menu in the HART Communicator manual for more information. A-6 Appendix A Function Keys Use the four software-defined function keys, located below the LCD, to perform software functions. On any given menu, the label appearing above a function key indicates the function of that key for the current menu. As you move among menus, different function key labels appear over the four keys. For example, in menus providing access to on-line help, the HELP label may appear above the F1 key. In menus providing access to the Online Menu, the HOME label may appear above the F3 key. Simply press the key to activate the function. See your HART Communicator manual for details on specific function key definitions. Alphanumeric and Shift Keys The alphanumeric keys (Figure A-5) perform two functions: the fast selection of menu options and data entry. FIGURE A-5. HART Communicator Alphanumeric and Shift Keys. Data Entry Some menus require data entry. Use the alphanumeric and shift keys to enter all alphanumeric information into the HART Communicator. If you press an alphanumeric key alone from within an edit menu, the bold character in the center of the key appears. These large characters include the numbers zero through nine, the decimal point (.), and the dash symbol (—). To enter an alphabetic character, first press the shift key that corresponds to the position of the letter you want on the alphanumeric key. Then press the alphanumeric key. For example, to enter the letter R, first press the right shift key, then the “6” key (see Figure A-6). Do not press these keys simultaneously, but one after the other. FIGURE A-6. Data Entry Key Sequence. A-7 Rosemount Model 3095 MV Fast Key Sequences HART fast key sequences provide quick on-line access to transmitter variables and functions. Instead of stepping your way through the menu structure using the action keys, you can press a HART fast key sequence to move from the Online Menu to the desired variable or function. Onscreen instructions guide you through the rest of the screens. Fast Key Sequence Conventions The fast key sequences for the Model 275 use the following conventions for their identification: 1 through 9–Refer to the keys located directly below the dedicated keypad. Left Arrow–Refers to the left arrow directional key. Fast Key Sequence Example HART fast key sequences are made up of the series of numbers corresponding to the individual options in each step of the menu structure. For example, from the Online Menu you can change the Date. Following the menu structure, press 1 to reach Device Setup, press 3 for Basic Setup, press 4 for Device Info, press 4 for Date. The corresponding HART fast key sequence is 1, 3, 4, 4. HART fast keys are operational only from the Online Menu. If you use them consistently, you will need to return to the Online Menu by pressing HOME (F3) when it is available. If you do not start at the Online Menu, the HART fast key sequences will not function properly. Use Table A-2, an alphabetical listing of every on-line function, to find the corresponding HART fast key sequences. These codes are applicable only to Level Controller and the HART Communicator. MENUS AND FUNCTIONS The HART Communicator is a menu driven system. Each screen provides a menu of options that can be selected as outlined above, or provides direction for input of data, warnings, messages, or other instructions. Main Menu When the HART Communicator is turned on, one of two menus will appear. If the HART Communicator is connected to an operating loop, the communicator will find the device and display the Online Menu (see below). If it is not connected to a loop, the communicator will indicate that no device was found. When you press OK (F4), it will display the Main menu. The Main menu provides the following options: • Offline–The Offline option provides access to offline configuration data and simulation functions. • Online–The Online option checks for a device and if it finds one, brings up the Online Menu. • Transfer–The Transfer option provides access to options for transferring data either from the HART Communicator (memory) to the transmitter (device) or vice versa. Transfer is used to move off-line data from the HART Communicator to the transmitter, or to retrieve data from a transmitter for off-line revision. NOTE Online communication with the transmitter automatically loads the current transmitter data to the HART Communicator. Changes in online data are made active by pressing SEND (F2). The transfer function is used only for off-line data retrieval and sending. A-8 Appendix A • Frequency Device–The Frequency Device option displays the frequency output and corresponding pressure output of currentto-pressure transmitters. • Utility–The Utility option provides access to the contrast control for the HART Communicator LCD screen and to the autopoll setting used in multidrop applications. Once selecting a Main menu option, the HART Communicator provides the information you need to complete the operation. If further details are required, consult the HART Communicator manual. Online Menu The Online Menu can be selected from the Main menu as outlined above, or it may appear automatically if the HART Communicator is connected to an active loop and can detect an operating transmitter. NOTE The Main menu can be accessed from the Online Menu. Press the left arrow action key to deactivate the on-line communication with the transmitter and to activate the Main menu options. When configuration variables are reset in the on-line mode, the new settings are not activated until the information is sent to the transmitter. Press SEND (F2) when it is activated to update the process variables of the transmitter. On-line mode is used for direct evaluation of a particular meter, reconfiguration, changing parameters, maintenance, and other functions. A-9 Rosemount Model 3095 MV Diagnostic Messages The following pages contain a list of messages used by the HART Communicator (HC) and their corresponding descriptions. Variable parameters within the text of a message are indicated with . Reference to the name of another message is identified by . A-10 Message Description Add item for ALL device types or only for this ONE device type. Asks the user whether the hot key item being added should be added for all device types or only for the type of device that is connected. Command Not Implemented The connected device does not support this function. Communication Error Either a device sends back a response indicating that the message it received was unintelligible, or the HC cannot understand the response from the device. Configuration memory not compatible with connected device The configuration stored in memory is incompatible with the device to which a transfer has been requested. Device Busy The connected device is busy performing another task. Device Disconnected Device fails to respond to a command. Device write protected Device is in write-protect mode. Data can not be written. Device write protected. Do you still want to shut off? Device is in write-protect mode. Press YES to turn the HC off and lose the unsent data. Display value of variable on hotkey menu? Asks whether the value of the variable should be displayed adjacent to its label on the hotkey menu if the item being added to the hotkey menu is a variable. Download data from configuration memory to device Prompts user to press SEND softkey to initiate a memory to device transfer. Exceed field width Indicates that the field width for the current arithmetic variable exceeds the device- specified description edit format. Exceed precision Indicates that the precision for the current arithmetic variable exceeds the device- specified description edit format. Ignore next 50 occurrences of status? Asked after displaying device status. Softkey answer determines whether next 50 occurrences of device status will be ignored or displayed. Illegal character An invalid character for the variable type was entered. Illegal date The day portion of the date is invalid. Illegal month The month portion of the date is invalid. Illegal year The year portion of the date is invalid. Incomplete exponent The exponent of a scientific notation floating point variable is incomplete. Incomplete field The value entered is not complete for the variable type. Looking for a device Polling for multidropped devices at addresses 1–15. Appendix A Message Description Mark as read only variable on hotkey menu? Asks whether the user should be allowed to edit the variable from the hotkey menu if the item being added to the hotkey menu is a variable. No device configuration in configuration memory There is no configuration saved in memory available to reconfigure off-line or transfer to a device. No Device Found Poll of address zero fails to find a device, or poll of all addresses fails to find a device if auto-poll is enabled. No hotkey menu available for this device. There is no menu named “hotkey” defined in the device description for this device. No offline devices available. There are no device descriptions available to be used to configure a device offline. No simulation devices available. There are no device descriptions available to simulate a device. No UPLOAD_VARIABLES in ddl for this device There is no menu named “upload_variables” defined in the device description for this device. This menu is required for offline configuration. No Valid Items The selected menu or edit display contains no valid items. OFF KEY DISABLED Appears when the user attempts to turn the HC off before sending modified data or before completing a method. Online device disconnected with unsent data. RETRY or OK to lose data. There is unsent data for a previously connected device. Press RETRY to send data, or press OK to disconnect and lose unsent data. Out of memory for hotkey configuration. Delete unnecessary items. There is no more memory available to store additional hotkey items. Unnecessary items should be deleted to make space available. Overwrite existing configuration memory Requests permission to overwrite existing configuration either by a device-to-memory transfer or by an offline configuration. User answers using the softkeys. Press OK... Press the OK softkey. This message usually appears after an error message from the application or as a result of HART communications. Restore device value? The edited value that was sent to a device was not properly implemented. Restoring the device value returns the variable to its original value. Save data from device to configuration memory Prompts user to press SAVE softkey to initiate a device-tomemory transfer. Saving data to configuration memory. Data is being transferred from a device to configuration memory. Sending data to device. Data is being transferred from configuration memory to a device. There are write only variables which have not been edited. Please edit them. There are write-only variables which have not been set by the user. These variables should be set or invalid values may be sent to the device. A-11 Rosemount Model 3095 MV A-12 Message Description There is unsent data. Send it before shutting off? Press YES to send unsent data and turn the HC off. Press NO to turn the HC off and lose the unsent data. Too few data bytes received Command returns fewer data bytes than expected as determined by the device description. Transmitter Fault Device returns a command response indicating a fault with the connected device. Units for has changed. Unit must be sent before editing, or invalid data will be sent. The engineering units for this variable have been edited. Send engineering units to the device before editing this variable. Unsent data to online device. SEND or LOSE data There is unsent data for a previously connected device which must be sent or thrown away before connecting to another device. Use up/down arrows to change contrast. Press DONE when done. Gives direction to change the contrast of the HC display. Value out of range The user-entered value is either not within the range for the given type and size of variable or not within the min/max specified by the device. occurred reading/writing Either a read/write command indicates too few data bytes received, transmitter fault, invalid response code, invalid response command, invalid reply data field, or failed pre- or post-read method; or a response code of any class other than SUCCESS is returned reading a particular variable. has an unknown value. Unit must be sent before editing, or invalid data will be sent. A variable related to this variable has been edited. Send related variable to the device before editing this variable. Appendix B Approval Drawings Approval Drawings Model 3095MV Explosion-Proof Installation Drawing, Factory Mutual (Drawing Number 03095-1025, Rev AA) Page B-2 Index of I.S. F.M. for 3095 (Drawing Numbers 03095-1020, Rev AB) Page B-5 Model 3095MV Explosion-Proof Installation Drawing, Canadian Standards Association (Drawing Number 03095-1024, Rev AA) Page B-13 Index of I.S. CSA for 3095 (Drawing Number 03095-1021, Rev AB) Page B-16 B-1 Rosemount Model 3095 MV B-2 Appendix B B-3 Rosemount Model 3095 MV B-4 Appendix B B-5 Rosemount Model 3095 MV B-6 Appendix B B-7 Rosemount Model 3095 MV B-8 Appendix B B-9 Rosemount Model 3095 MV B-10 Appendix B B-11 Rosemount Model 3095 MV B-12 Appendix B B-13 Rosemount Model 3095 MV B-14 Appendix B B-15 Rosemount Model 3095 MV B-16 Appendix B B-17 Rosemount Model 3095 MV B-18 Appendix B B-19 Rosemount Model 3095 MV B-20 Appendix C EA Error Message Summary This appendix identifies errors messages that might occur while using the Model 3095 MV Engineering Assistant Software. 3095-0400 The EA warns the operator whenever an action could change the analog output: The EA also warns the operator at the conclussion of an action that may have changed the analog output: 3095-0401 WARNING MESSAGES C-1 Rosemount Model 3095 MV ERROR MESSAGES TABLE C-1. EA Error Message Summary. Alarm text as displayed in Diagnostics, Error Info Additional Corrective Action (If Needed) The transmitter and Engineering Assistant are not in communication. 1. Verify that all cables correctly attached. 2. See Table 5-2. Communications Error: Device is in write protect mode Move the write protect (security) jumper on the output board (see Figure 2-4). Communications Error: Entered analog current value is too low Communications Error: Number of preambles requested is too high Communications Error: Number of preambles requested is too low Communications Error: Requested burst command is invalid Communications Error: Requested burst mode is invalid Communications Error: Requested local keys control code is invalid Communications Error: Sensor slope trim point value is too high These messages occur when entering invalid values. Enter a different value, and retry the operation. Communications Error: Sensor slope trim point value is too low Communications Error: Sensor offset trim point value too high Communications Error: Sensor offset trim point value too low Communications Error: Excess trim correction was attempted Communications Error: Trim span from offset to slope values too small DP (Differential Press) is below Lower Internal Limit DP (Differential Press) is above Upper Internal Limit SP (Static Press) is below Lower Internal Limit SP (Static Press) is above Upper Internal Limit PT (Process Temp) is below Lower Internal Limit See Table 5-4 PT (Process Temp) is above Upper Internal Limit ST (Sensor Temp) is below Lower Internal Limit ST (Sensor Temp) is above Upper Internal Limit Static Pressure Sensor is Open Static Pressure Sensor is Shorted Process Temp Sensor is Disconnected Sensor Module is Not Updating Sensor Module Microprocessor is Not Responding See Table 5-3. Sensor Hardware is Incompatible Sensor Board EEPROM Not Initialized Sensor Board EEPROM Burn Failure RAM Failure Transmitter Self Test Failed Output Board EEPROM Not Initialized Output Board EEPROM Burn Failure Flow Application - AP is above Upper Operating Limit Flow Application - AP is below Lower Operating Limit Flow Application - PT is above the Upper Operating Limit Flow Application - PT is below Lower Operating Limit C-2 See Table 5-4. Appendix D ALARM ABBREVIATIONS Critical Alarms for Previous Software Revisions Standard alarm abbreviations used in this appendix are: LOL UOL LRL URL LRV URV URL+ Lower Operating Limits (customer specified using the EA) Upper Operating Limits (customer specified using the EA) Lower Range Limits Upper Range Limits Lower Range Value Upper Range Value URL + (10%URL) (For example, URL+ = 250 + (0.10 3 250) = 275 LRL– LRL – (10%LRL) (For example, LRL– = –250 –[0.10 3 (250)] = –275 ALARMS AND ERROR CONDITIONS FOR REVISIONS 8, 9, AND 10 The Model 3095 MV provides both analog and digital alarms. If an alarm or error condition exists in the Model 3095 MV, it will be displayed during the EA communication with the transmitter and on the LCD meter. Some non-flow error conditions may take up to 2 seconds to display, while some flow error conditions may take up to 10 seconds to display. View specific alarm conditions using the EA software. NOTE Alarms are not logged or archived. The alarms and error conditions displayed on the Diagnostics, Error Info screen indicate the alarms present at the time of command invocation. Critical Alarms Critical alarms are the highest priority Model 3095 MV alarms, and indicate an error that prevents accurate sensor or flow measurements. The analog output and the digital output respond as indicated in Table D-1. Overrange Conditions Overrange conditions typically indicate an error which indicates that the sensor or flow measurements have reached an overrange condition where substitute values are being used. Table D-2 identifies actions to the analog output and digital output during these conditions. Blank table cells indicate no action for that condition. Table D-3 identifies recommended corrective action, and also identifies affects on the flow calculation during these conditions. D-1 Rosemount Model 3095 MV TABLE D-1. Critical Alarms. Alarm text as displayed in Diagnostics, Error Info Analog Output Digital Output Output Board EEPROM Not Initialized (1) The output electronics has not been properly initialized at the factory. Replace the output electronics board as described on page 5-12. Contact your Field Service Center. Output Board EEPROM Burn Failure (2) Sensor Hardware is incompatible (4) Alarm in the direction of the alarm jumper Sensor Module is Not Updating (4) Corrective Action The transmitter electronics has undergone a component or software failure. Replace the sensor module as described on page 5-12. Contact your Field Service Center. NAN (3) The 10-pin ribbon cable may be disconnected, or the transmitter electronics may have undergone a component or software failure. Contact your Field Service Center. Static Pressure Sensor is Shorted The sensor module has undergone a component or software failure. Replace the sensor module as described on page 5-12. Contact your Field Service Center. RAM Failure Issue a master reset to the transmitter as described on page 4-54. Transmitter Self Test Failed The transmitter electronics have undergone a component or software failure. Sensor hardware is incompatible. Replace the sensor module board as described on page 5-12. Static Pressure Sensor is Open This display means that the transmitter absolute pressure reading exceeds its sensor limits. There are two possible causes. Either the transmitter is overpressured, or it has a sensor malfunction. Check the pressure input to the transmitter. If an overpressure condition exists, correct it. If not, replace the sensor module as described on page 5-12. Process Temp Sensor is Disconnected (5) Check the transmitter RTD connector and RTD screw terminals to ensure the RTD cable is properly connected. Configuration incomplete (1) Connect a computer containing the EA software, and resend the configuration to the transmitter. (1) (2) (3) (4) (5) For Version 8 software, the analog output does not alarm and the digital output is not set to NAN. Error info (page 4-54) does report this error. For Version 8 software, the analog output does not alarm, but the digital output is set to NAN. NAN indicates “Not a Number.” Distributed Control Systems and HART masters will read “7F A0 00 00h.” For Version 8 software, this message is followed by 5 additional non-related errors. The analog output and digital output alarm as designed. This alarm cannot occur if a transmitter is set to fixed PT mode. If the transmitter is set to backup PT mode, an additional status bit is set indicating PT disconnect, but the transmitter will not go into alarm condition. TABLE D-2. Overrange Conditions. Analog Output Digital Output EA Display Flow DP Saturate in direction of alarm jumper Saturate High (1) Saturate Low(2) Saturate Low(2) AP/GP above URL+ Saturate in direction of alarm jumper Saturate in direction of alarm jumper Saturate High(1) URL+ URL+ AP/GP below LRL– Saturate in direction of alarm jumper Saturate in direction of alarm jumper Saturate Low (2) URL– URL– PT above URL+ Saturate in direction of alarm jumper Saturate High(1) URL+ PT below LRL– Saturate in direction of alarm jumper Saturate Low(2) URL– DP above URL+ DP below LRL– AP/GP PT Flow AP/GP PT URL+ zero URL– ST above URL+ Saturate in direction of alarm jumper NAN(3) NAN(3) NAN(3) NAN(3) ST below LRL– Saturate in direction of alarm jumper NAN(3) NAN(3) NAN(3) NAN(3) (1) Saturate high if direct acting (URV>LRV), Saturate low if reverse acting (URV LRV), Saturate high if reverse acting (URV LRV), Saturate high if reverse acting (URV LRV), Saturate low if reverse acting (URV LRV), Saturate high if reverse acting (URV LRV), Saturate high if reverse acting (URV 28,600 11/98 –300 to 1500 °F (–184 to 815 °C) 142(b) 10,000–40,000 8/96 –40 to 1200 °F (–40 to 649 °C) 142(a) 0–9,999 10/95 –40 to 400 °F (–40 to 204 °C) E-1 Rosemount Model 3095 MV Table E-3, Table E-3, and Table E-4 identify Model 3095 MV sensor limits. SENSOR LIMITS . TABLE E-3. Sensor Limits for Sensor Module Revision 149. LRL– (1) LRL URL No limit 0 op-limits calc(3) no limit DP Range 1 –27.5 inH2O @ 68 °F –25 inH2O @ 68 °F 25 inH2O @ 68 °F 27.5 inH2O @ 68 °F DP Range 2 –275 inH20 at 68 °F –250 inH20 at 68 °F 250 inH20 at 68 °F 275 inH20 at 68 °F 1100 inH20 at 68 °F Sensor Range Flow URL+(2) DP Range 3 –1100 inH20 at 68 °F –1000 inH20 at 68 °F 1000 inH20 at 68 °F AP Range 3 0 psia(4) 0.5 psia 800 psia 880 psia AP Range 4 0 psia(4) 0.5 psia 3,626 psia 3,988 psia GP Range C –0.15 psig 0 psig 800 psig 880 psig GP Range D –0.15 psig 0 psig 3,626 psig 3,988 psig – 330 °F (–201 °C) –300 °F (–185 °C) 1500 °F (815 °C) 1550 °F (843 °C) –47 °F (–44 °C) –40 ° F (–40 ° C) 185 °F (85 °C) 200 °F (93.5 °C) PT (5) Sensor Temperature (1) (2) (3) (4) (5) LRL– is equal to LRV and lower sensor trim limits. URL+ is equal to URV and upper sensor trim limits. The flow rate when DP=URL+, AP=UOL, and PT=LOL. This value is calculated by the EA. For output board versions below 10, LRL– is 0.45 psia. In the fixed temperature mode, PT range is –459 to 3500 °F (–273 to 1927 °C). TABLE E-4. Sensor Limits for Sensor Module Revision 142B. LRL– (1) LRL URL No limit 0 op-limits calc(3) no limit DP Range 2 –275 inH20 at 68 °F –250 inH20 at 68 °F 250 inH20 at 68 °F 275 inH20 at 68 °F DP Range 3 –913 inH20 at 68 °F –830 inH20 at 68 °F 830 inH20 at 68 °F 913 inH20 at 68 °F Sensor Range Flow URL+(2) AP Range 3 0 psia(4) 0.5 psia 800 psia 880 psia AP Range 4 0 psia(4) 0.5 psia 3,626 psia 3,988 psia GP Range C –0.15 psig 0 psig 800 psig 880 psig GP Range D –0.15 psig 0 psig 3,626 psig 3,988 psig PT (5) – 44 °F (–42 °C) –40 °F (–40 °C) 1200 °F (649 °C) 1220 °F (660 °C) Sensor Temperature –47 °F (–44 °C) –40 ° F (–40 ° C) 185 °F (85 °C) 200 °F (93.5 °C) (1) (2) (3) (4) (5) LRL– is equal to LRV and lower sensor trim limits. URL+ is equal to URV and upper sensor trim limits. The flow rate when DP=URL+, AP=UOL, and PT=LOL. This value is calculated by the EA. For output board versions below 10, LRL– is 0.45 psia. In the fixed temperature mode, PT range is –459 to 3500 °F (–273 to 1927 °C). TABLE E-5. Sensor Limits for Sensor Module Revision 142A. TABLE 5-5. (continued). LRL– (1) LRL URL URL+(2) No limit 0 op-limits calc(3) no limit DP Range 2 –275 inH20 at 68 °F –250 inH20 at 68 °F 250 inH20 at 68 °F 275 inH20 at 68 °F DP Range 3 –913 inH20 at 68 °F –830 inH20 at 68 °F 830 inH20 at 68 °F 913 inH20 at 68 °F Sensor Range Flow AP Range 3 0.45 psia(4) 0.5 psia 800 psia 880 psia AP Range 4 0.45 psia(4) 0.5 psia 3,626 psia 3,988 psia PT (5) – 44 °F (–42 °C) –40 °F (–40 °C) 400 °F (205 °C) 440 °F (224.4 °C) Sensor Temperature –47 °F (–44 °C) –40 ° F (–40 ° C) 185 °F (85 °C) 200 °F (93.5 °C) (1) (2) (3) (4) (5) LRL– is equal to LRV and lower sensor trim limits. URL+ is equal to URV and upper sensor trim limits. The flow rate when DP=URL+, AP=UOL, and PT=LOL. This value is calculated by the EA. For output board versions below 10, LRL– is 0.45 psia. In the fixed temperature mode, PT range is –459 to 3500 °F (–273 to 1927 °C). E-2 Appendix E Table E-6 lists electronics compatibility issues between the electronics board, the sensor module, and the LCD meter. ELECTRONICS COMPATIBILITY TABLE E-6. Electronics Compatibility Table. Sensor Module Electronics Board Revision LCD Meter Rev. 142(a) Rev. 142(b) Rev. 149 Electronics Board Rev. 4 and 5 Compatible Compatible Not Compatible Not Compatible Electronics Board Rev. 8, 9, and 10 Compatible Compatible Not Compatible Not Compatible Electronics Board Rev. 12 and 13 Compatible Compatible Compatible Compatible Table E-7 lists hardware compatibility issues between new and old housings and the internal components. HARDWARE COMPATIBILITY TABLE E-7. Hardware Compatibility Issues. Terminal Block Electronics Board Housing New New (Rev. 12 and 13) Old Old (Rev 10 and below) Sensor Module LCD Meter New Old New Housing Compatible Not Compatible Compatible Compatible Compatible Compatible Compatible Old Housing Compatible Compatible Compatible Compatible Compatible Compatible Compatible COMMUNICATION COMPATIBILITY Table E-8 lists EA software revisions. EA Software TABLE E-8. EA Software. EA Rev. Rev. 3.5 Effectivity Date 11/97 Features • Lowest recommended revision of EA software. Contact your Field Service Center to upgrade older revisions of the EA software. • Verifies Range Values so range values are not overwritten if new flow configuration is sent to the transmitter. • Required for LCD meter and Totalizer setup. Rev. 4.0 11/98 • Special Units setup for Flow and Flow Total • Supports configurable DP Low Flow Cutoff • Supports Extended Process Temperature and Range 1 DP • Supports Annubar® Diamond II+/ Mass Probar® • Includes On-Line manual E-3 Rosemount Model 3095 MV HART Communicator Model 275 Table E-9 lists Model 275 HART Communicator revisions. TABLE E-9. HART Communicator Revisions. HART Rev. Effectivity Date Field Device Rev. 1, DD Rev. 5 10/95 Field Device Rev. 1, DD Rev. 7 9/97 Features • Initial Model 3095 MV DD release • Recognizes Gauge Pressure as a Field Device Variable • Compatible with Back-up Process Temperature Mode • Will not communicate with new Rev. 12 electronics board (11/98) if “Flow Total” is selected as a process variable Field Device Rev. 2, DD Rev. 1 12/98 • Required for LCD meter and Totalizer setup • Special Units setup for Flow and Flow Total • Supports configurable DP Low Flow Cutoff • Supports Extended Process Temperature and Range 1 DP • Supports Annubar® Diamond II+/ Mass Probar® E-4 Appendix European ATEX Directive Information CENELEC/BASEEFA Type N Rosemount Model 3095MV Multivariable Mass Flow Transmitters that have the following label attached, have been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No. L 100/1 on 19 April 1994. 3095-006E05A F The following information is provided as part of the labeling of the transmitter: • Name and address of the manufacturer (may be any of the following): •Rosemount USA •Rosemount England •Rosemount Germany •Rosemount Singapore 0600 • • • Complete model number (see Section 6 Specifications and Reference Data). The serial number of the device Year of construction • Marking for explosion protection: II 3 G •EEx nL IIC T5 (–45 °C ≤ Tamb ≤ 40 °C) •EEx nL IIC T4 (–45 °C ≤ Tamb ≤ 70 °C) •Ui = 55 Vdc Max •BASEEFA certificate number: BAS 98 ATEX 3360X SPECIAL CONDITIONS FOR SAFE USE (X): Model 3095 transmitters fitted with the transient protection terminal block are not capable of withstanding the 500 V insulation test required by Clause 9.1 of EN 50 021 (1998), and this must be taken into account when installing the apparatus. F-1 Rosemount Model 3095 MV 3095-0060F05A CENELEC/BASEEFA Intrinsic Safety Rosemount Model 3095MV Multivariable Mass Flow Transmitters that have the following label attached, have been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No. L 100/1 on 19 April 1994. The following information is provided as part of the labeling of the transmitters: • Name and address of the manufacturer (may be any of the following): •Rosemount USA •Rosemount England •Rosemount Germany •Rosemount Singapore 0600 • • • Complete model number (see Section 6 Specifications and Reference Data) The serial number of the device Year of construction • Marking for explosion protection: II 1 G •EEx ia IIC T5 (–45 °C ≤ Tamb ≤ 40 °C) •EEx ia IIC T4 (–45 °C ≤ Tamb ≤ 70 °C) •Ui = 30 Vdc Ii = 200 mA Pi = 1.0 W Ci = 0.012 mF • BASEEFA ATEX certificate number: BAS 98 ATEX 1359X SPECIAL CONDITIONS FOR SAFE USE (X): Model 3095 transmitters fitted with the transient protection terminal block are not capable of withstanding the 500 V insulation test required by Clause 6.4.12 of EN 50 020 (1994), and this must be taken into account when installing the apparatus. F-2 Index A Access Requirements 2-10 Action Keys Hot Key A-6 ON/OFF Key A-6 Up Arrow Key A-6 Alarm Jumpers 2-4 Alarm Output Values 2-4 Alarms Failure Mode Alarm vs. Saturation Output Values 2-4 Analog Output Range Values 4-46 Automatic Error Messages 4-9 B Bench Calibration Outline 4-9 Bench Configuration and Calibration 2-4 Bench Configuration Outline 4-8 Bolt Installation Guidelines 2-13 Burst Mode 4-35 C Calibration 2-21 Calibration Outline 4-9 CDS 4716A00 18 Change Passwords 4-48 Compensated Flow (Liquid Configuration) 4-21 Compensated Flow (Natural Gas Configuration) 4-24 Compensated Flow (Natural Gas Detail Configuration) 4-26 Computer Requirements 4-1 Configuration Data Sheet 6-18 Configuration Outline 4-8 Critical Alarms 5-3, D-1 D Damping Screen 4-32 Default Units 4-33 Device Info Screen 4-32 Differential Producer 4-14, 4-19, 4-29 E EA Default Units 4-33 Enable/Disable Security Screen 4-50 Engineering Assistant Change Passwords 4-48 Engineering Assistant Analog Output Range Values 446 Assign Variables Screen. 4-47 Bench Calibration Outline 4-9 Bench Configuration Outline 4-8 Burst Mode 4-35 Compensated Flow (Liquid Configuration) 4-21 Compensated Flow (Natural Gas Configuration) 4-24 Compensated Flow (Natural Gas Detail Configuration) 4-26 Diagnostic Screens 4-51 Differential Producer 4-14, 4-19, 4-29 Fast Keys 4-11 Field Calibration Outline 4-9 Hot Keys 4-10 Installation Procedure 4-2 Maintenance Screens 4-43 Menu Categories 4-8 Menu Structure 4-7 MInimum Equipment and Software 4-1 Natural Gas Properties (Detail) 4-26 Output Trim Screens 4-48 Path Name Convention 4-11 Primary Element 4-14, 4-19, 429 Procedure Outlines 4-8 Recall Factory Trim Settings Procedure 4-46 Screen Components 4-10 Sensor Trim 4-43 Setup Screens 4-12 Single CPU License 3-5 Site License 3-5 Status Bar Codes 4-10 System Requirements 4-1 Toolbar 4-11 View Selections 4-55 Error Info Screen 4-54 European ATEX Directive Information F-1 F Failure Mode Alarm Jumpers 2-4 Failure Mode Alarm vs. Saturation Output Values 2-4 Fast Keys 4-11 Field Calibration 4-46 Field Calibration Outline 4-9 Field Installation Equipment 2-17 Field Wiring 2-19 Fixed Process Temp Range 4-50 Fixed Process Temp Screen 4-50 Flange Adapter O-Rings 2-11 Function Keys Help Key A-7 Home Key A-7 G Gross versus Detail Characterization 4-24 Grounding 2-21 Grounding the Transmitter Case 2-21 H HART Communicator Data Entry A-7 Hazardous Locations 2-16 Hot Keys 4-10 Housing Rotation 2-10 I Identification Info Screen 4-52 Impulse Piping 2-9 Install EA Software 4-2 Installation Access Requirements 2-10 Bench Configuration and Calibration 2-4 Bolt Installation Guidelines 2-13 Bolt Installation Torque Values 2-17 Electrical Considerations 2-16 Environmental Considerations 2-9 Example Installations 2-8 Failure Mode Alarm Jumpers 2-4 Field Installation Equipment 2-17 Field Wiring 2-19 General Considerations 2-5 Grounding 2-21 Hazardous Locations 2-16 Impulse Piping 2-9 Install RTD Assembly 2-18 Installation Flowchart 2-1 LCD Meter 3-3 Loop Resistance 2-16 Mechanical Considerations 2-6 Mounting Brackets 2-12 Mounting Configurations 2-6 Mounting Considerations 2-12 Mounting Pressure Effect 2-12 I-1 Rosemount Model 3095 MV Power Supply 2-16 Process Considerations 2-11 Taps 2-8 Transient Protection Terminal Block 3-5 Installation Flowchart 2-1 Integral Orifice Assembly 3-7 K Keypad Action Keys A-6 Hot Key A-6 L LCD Meter 3-1 Loop Resistance 2-16 Loop Test Screen 4-53 Low Power Alarm Values 2-4 Saturation Values 2-4 M Maintenance Disassembly Procedure 5-12 Master Reset Screen 4-54 Menu Categories 4-8 Menu Structure 4-7 Model 1195 Integral Orifice Assembly 3-7 Model 305 Integral Manifolds 3-7 Module Info Screen 4-51 Mounting Brackets 2-12 Mounting Configurations 2-6 Mounting Considerations 2-12 Mounting Pressure Effect 2-12 N Natural Gas Configuration 4-24 Natural Gas Detail Configuration 4-26 O ON/OFF Key A-6 Options Custom Configuration 3-7 Flange Adapters 3-7 LCD Meter 3-1, 3-5 Model 3095MV Engineering Assistant Software 3-5 SST Mounting Brackets 3-5 Transient Protection Terminal Block 3-5 Output Trim Screens 4-48 P V Path Name Convention 4-11 Power Supply 2-16 Primary Element 4-14, 4-19, 4-29 Privileges Screen 4-43 Process Considerations 2-11 Process Flange Orientation 2-10 Version 4/5 Critical Alarms. D-4 Version 4/5 Model 3095 MV Flow Exceptions. D-6 R Read Outputs Screen 4-51 Recall Factory Trim Settings Procedure 4-46 Recv Config Screen 4-38 Return of Materials 5-19 RMA Number 5-19 S Saturation Output Values 2-4 Screen Components 4-10 Send Config Screen 4-38, 4-39, 4-40 Sensor Trim 4-43 Specifications Functional Specifications 6-1 Performance Specifications 6-5 Physical Specifications 6-7 Status Bar Codes 4-10 Steam Configuration 4-17 Steam Table Values 4-17 T Taps 2-8 Test Calculation Screen 4-52 Toolbar 4-11 Totalization 3-3, 4-39 Tri-Loop 4-47, 10 Trim 4-43 Troubleshooting Alarm Values 2-4 Communication problems 5-2 Critical Alarms 5-3, D-1 Erratic PV Reading 5-9 Flow Exceptions 5-5, D-3 High PV Reading 5-8 Low PV Reading or No PV Reading 5-10 Saturation Values 2-4 Sluggish Output Response/ Drift 5-11 Unexpected Process Variable (PV) Readings 5-7 Typical Installation Site 2-2 U Units Screen 4-31 Unpacking The Model 3095MV 2-2 I-2 Fisher-Rosemount Heath Place Bognor Regis West Sussex PO22 9SH England Tel 44 (1243) 863 121 Fax 44 (1243) 867 5541 Singapore Pte Ltd. 1 Pandan Crescent Singapore 128461 Tel (65) 777-8211 Fax (65) 777-0947 Tlx RS 61117 FRSPL PR Fisher-Rosemount Limited 8200 Market Boulevard Chanhassen, MN 55317 USA Tel 1-800-999-9307 Telex 4310012 Fax (612) 949-7001 INT IN U. S. A. © 1998 Rosemount Inc. ED Rosemount Inc. http://www.rosemount.com ¢00809-0100-4716;¤ 00809-0100-4716 Rev. GA 5/99
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