Manual For The 61969 12 In. Double Bevel Sliding Compound Miter Saw With Laser Guide System
User Manual: Manual for the 61969 12 in. Double-Bevel Sliding Compound Miter Saw With Laser Guide System 12 in. Double-Bevel Sliding Compound Miter Saw With Laser Guide System
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Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. Note: Blade sold separately. Visit our website at: http://www.harborfreight.com Email our technical support at: productsupport@harborfreight.com When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Copyright© 2013 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. 17j Table of Contents SAFETY Safety ......................................................... 3 Specifications ............................................. 6 Setup .......................................................... 7 Operation ................................................... 10 Maintenance .............................................. 14 Parts List and Diagram .............................. 17 Warranty .................................................... 20 SETUP WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. OPERATION Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Addresses practices not related to personal injury. MAINTENANCE Page 2 For technical questions, please call 1-888-866-5797. Item 61969 IMPORTANT SAFETY INFORMATION Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. 1. KEEP GUARDS IN PLACE and in working order. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool. 6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys. 7. DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed. Table A: RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS (120 VOLT) (at full load) EXTENSION CORD LENGTH 25′ 50′ 100′ 150′ 0–6 18 16 16 14 6.1 – 10 18 16 14 12 10.1 – 12 16 16 14 12 12.1 – 16 14 12 Do not use. 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. 10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Item 61969 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. SETUP 5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area. 13. DON’T OVERREACH. Keep proper footing and balance at all times. 15. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the like. 16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in. 17. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons. 18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. 19. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 20. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop. For technical questions, please call 1-888-866-5797. OPERATION 4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. MAINTENANCE 3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. NAMEPLATE AMPERES 11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. SAFETY General Tool Safety Warnings Page 3 Grounding Instructions SAFETY TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS: 110-120 VAC Double Insulated Tools: Tools with Two Prong Plugs 1. To reduce the risk of electric shock, double insulated equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. SETUP Outlets for 2-Prong Plug 2. Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration. (See Outlets for 2-Prong Plug.) Miter Saw Safety Warnings For Your Own Safety Read Instruction Manual Before Operating Miter Saw 1. Wear eye protection. 2. Keep hands out of path of saw blade. 13. Always use blades with correct size and shape (diamond versus round) of arbor holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control. 4. Do not perform any operation freehand. 14. Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation. 5. Never reach around saw blade. 15. Do not use to cut logs, tree limbs, or uneven lumber. 6. Turn off tool and wait for saw blade to stop before moving workpiece or changing settings. 16. Wet lumber, green (unseasoned) lumber, and pressure treated lumber all have an increased potential for kickback and should only be cut with a blade for cutting that lumber type. Wear a NIOSHapproved respirator and have appropriate ventilation whenever cutting pressure treated lumber. 3. Do not operate saw without guards in place. OPERATION 7. Disconnect power before changing blade or servicing. 8. To reduce risk of injury, return carriage to the full rear position after each crosscut operation. 9. Return all guards to original position if any are moved during blade replacement. Check all guards for proper operation after service. MAINTENANCE 10. The lock down pin is to be used only to lock the head in place for carrying and storage. It is not to be used for any cutting operation. 11. DANGER! Coasting Cutting Tool Can Be Dangerous – Apply brake immediately to stop cutting tool when the switch is turned off. 12. The torque developed during braking may loosen the blade-retaining nut/bolt. The blade retaining nut/bolt should be checked periodically and tightened if necessary, especially after braking. Page 4 17. Do not use blades made from high-speed steel, abrasive blades, metal-cutting blades or masonry-cutting blades. The guards of this saw are not designed to protect against the failure of such blades. 18. Blades must be rated to at least the maximum speed marked on the tool. 19. DO NOT OPERATE WITH ANY GUARD DISABLED, DAMAGED, OR REMOVED. Moving guards must move freely and close instantly. 20. The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons. 21. When servicing use only identical replacement parts. For technical questions, please call 1-888-866-5797. Item 61969 23. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area. 24. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. 25. Industrial applications must follow OSHA guidelines. 26. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 27. Avoid unintentional starting. Prepare to begin work before turning on the tool. 28. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. 29. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Vibration Safety 1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury. 3. Use tools with the lowest vibration when there is a choice between different processes. 4. Include vibration-free periods each day of work. 5. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work. OPERATION This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury: SETUP 22. Do not depress the spindle lock when starting or during operation. SAFETY Miter Saw Safety Warnings (continued) 6. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately. MAINTENANCE SAVE THESE INSTRUCTIONS. Item 61969 For technical questions, please call 1-888-866-5797. Page 5 Specifications SAFETY Electrical Rating 120VAC / 60Hz / 15A Motor No Load Speed 3,800 RPM Max. Accessory Diameter Blade Diameter - 12″ Arbor 5/8″ Round with 1″ Adapter 90° Straight 3-1/2″ x 13-3/8″ 45° Miter Cutting Capacities 45° Straight Bevel 3-1/2″ x 9-1/2″ 2-1/8″ x 13-3/8″ 45° Compound (L/R) 2-1/8″ x 9-1/2″ 216045 SETUP CAUTION! Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. AVOID EXPOSURE Laser light is emitted from this opening. LASER LIGHT CAUTION! The use of optical instruments with this product will increase eye hazard. DO NOT STARE INTO BEAM Max. Output: 1 mW, Wavelength: 650 nm CLASS IIa LASER PRODUCT This product complies with 21 CFR 1040.10 and 1040.11 Distributed by Harbor Freight Tools 3491 Mission Oaks Blvd. Camarillo, CA 93011 61969 Manufacture Date: ___________, ______ OPERATION MAINTENANCE Page 6 For technical questions, please call 1-888-866-5797. Item 61969 Setup - Before Use: SAFETY Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. Assembly 1. Insert the ends of the Table Extensions into the holes in the sides of the Base. Tighten the Wing Screws to hold the Extensions in place. The upper edge of the Extensions will be level with the surface of the saw. This provides a wider base for the work material to rest on. 2. Thread the Miter Knob into the end of the table above the Miter Lock until securely in place. SETUP Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. 3. Slip the Dust Collection Bag over the Dust Outlet behind the saw. OPERATION Mounting MAINTENANCE Use the four bolt holes provided in the Base to mount the Miter Saw to a stable support before use. Mounting hardware not included. Item 61969 For technical questions, please call 1-888-866-5797. Page 7 Functions SAFETY Trigger Lock Trigger Lock Trigger Lower Guard SETUP Dust Collection Bag Blade Slide Lock Knob Bevel Angle Indicator Clamp Bevel Lock Knob OPERATION Fence Turntable MAINTENANCE Table Extension Page 8 Miter Scale Kerf Board For technical questions, please call 1-888-866-5797. Miter Lock Miter Knob Item 61969 SAFETY Spindle Lock SETUP Head Lock-down Head Lock-down: 2 1 2 3 3 1 Guard operation: When the Handle is lowered, the Lower Guard raises automatically. When the Handle is raised the Lower Guard returns to its safety position. Keep hands clear of the Blade when the Handle is lowered. Do not interfere with the proper movement of the Lower Guard. Slide Lock Knob: Tighten this to prevent the cutting head from sliding back and forth for chopping cuts. Loosen this to allow the cutting head to slide. Align pin with shallow groove to unlock cutting head. Note: Additional functions are explained elsewhere in the manual. MAINTENANCE Align pin with deep groove to lock cutting head. OPERATION Description of Selected Functions Item 61969 For technical questions, please call 1-888-866-5797. Page 9 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETY TOOL SET UP TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. TO PREVENT SERIOUS INJURY: DO NOT OPERATE WITH ANY GUARD DISABLED, DAMAGED, OR REMOVED. Moving guards must move freely and close instantly. SETUP Replacing the Blade Note: Blade sold separately. 1. Unplug the tool from its power source. 2. Raise the Lower Guard (133) out of the way and hold it up. 3. Loosen the Guard Pivot Bolt (193) until it disengages the Guard Pivot Plate (132). 6. Remove the Spindle Bolt* (77) and Outer Flange (78), see Figure B. *IMPORTANT: The Spindle Bolt has a left-handed thread and removes by turning CLOCKWISE. Note: Make sure the Inner Flange (81) stays in place on the Spindle. 4. Swing the Guard Pivot Plate up and out of the way. 5. Press in the Spindle Lock (150) on the back of the saw′s head and hold it in. OPERATION Spindle Lock Figure B 7. Remove the Blade (80) and Arbor Insert (79). Place the Arbor Insert into a new Blade and install the new Blade. Make sure that the Blade's rotation arrow points in the same direction as the rotation arrow on the Upper Guard (98). MAINTENANCE Figure A 8. Replace the Outer Flange and Spindle Bolt. Position the cupped side of the Flange against the blade. Hold in the Spindle Lock (150) and wrench tighten the Spindle Bolt by turning it COUNTERCLOCKWISE. Release the Spindle Lock. 9. Rotate the Guard Pivot Plate (132) back into place, and secure it with the Guard Pivot Bolt (193). 10. WARNING! Make sure the Lower Guard (133) operates smoothly and properly protects from the Blade before using the saw. Page 10 For technical questions, please call 1-888-866-5797. Item 61969 Using the Workpiece Extension Supports 2. When properly installed, the upper face of the Table Extensions are level with the Table, and provide a wider support surface for the workpiece. 3. Support the workpiece to be level with the table, and so that after the cut is made the cut off pieces will not fall. Use sawhorses or other supports (not included) to support longer workpieces. SAFETY 1. The Table Extensions are inserted into each side of the Table, and locked in place using the Wing Screws. 4. If the workpiece is not level, you will make an unintentional bevel cut in the material. If the workpiece is not supported, it will bind the blade and may cause the material to kick back, potentially causing injury. Adjusting the Miter Angle 1. Loosen the Miter Knob by turning it approximately 1/4 turn counterclockwise. 4. Tighten the Miter Knob after adjusting the miter angle. 2. Press down the Miter Lock to unlock the Table. While holding the Miter Lock down, move the Table to the desired angle. 5. With the Table adjusted to the desired angle, place the workpiece flush against the Fence, secure it with the Clamp and make the cut. SETUP A miter cut is one that is at an angle across the horizontal surface of the material. 45º miter cuts to join two pieces in a right angle corner are common. A 30º cut is often used for a scarf joint or to make a chamfered end. OPERATION 3. The Miter Angle Indicator will indicate the selected angle. While the Miter Lock is released, the table will lock into place at often used miter angles, including 22.5º, 30º, 45º, and 90º on both left and right sides. Adjusting the Bevel Angle A bevel cut is one that is at an angle vertically. Bevel cuts can be used to miter relatively wide and thin material. Bevel cuts can be used in combination with a miter cut to form a compound angle. Compound angle cuts are often used in crown moldings, picture frames and similar trim materials. 1. Loosen the Bevel Lock Knob at the rear of the saw. 2. Move the blade assembly to the desired angle. Read the angle on the Bevel Indicator. 4. Make a sample cut in a piece of scrap to confirm that the bevel angle is correct. If it is not, correct the angle before cutting. WARNING! TO PREVENT SERIOUS INJURY: Adjust both sides of the Fence clear of the Blade's cutting path after making any adjustment to the cutting angle. Move the Blade through its full range of motion to ensure the Fences are clear. Item 61969 Bevel Lock Knob Bevel Indicator Figure C For technical questions, please call 1-888-866-5797. Page 11 MAINTENANCE 3. Lock the blade assembly into position by rotating the Bevel Lock Knob clockwise. Tighten firmly but do not over-tighten. Using the Depth Stop If a kerfing or rabbet cut which does not cut through the workpiece is desired, use the Depth Stop Bolt to control the depth of the cut. SAFETY WARNING! Only adjust the front Bolt. The rear Bolt is used to prevent the Blade from cutting the table during normal cutting. Do not adjust the rear Depth Bolt. Depth Stop Bolt (136) 1. Unlock the Head Lock-down, see page 9. 2. Raise the Saw Head Assembly. Depth Stop Nut (137) 3. Push the Depth Stop to the left to use the Depth Stop Bolt setting. 4. Pull down on the Saw Head to check the current setting. SETUP 5. To change the setting, first loosen the knurled Depth Stop Nut on the Depth Stop Bolt. Turn the Depth Stop Bolt clockwise to decrease depth and counterclockwise to increase depth. Tighten the Depth Stop Nut after adjustment. Figure D Depth Stop (44) 6. If needed, push the Depth Stop to the right to temporarily disable it. Make sure the Depth Stop is properly aligned to allow the Bolt to pass through it. Workpiece and Work Area Set Up OPERATION 1. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent injury and distraction. 2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working. 3. Allow room on both left and right of saw for extended workpieces. MAINTENANCE Page 12 4. Use a saw table, saw stand or other means to support the workpiece. Mount the Miter Saw so that the surface is level to the ground, and additional supports provide a surface on the same level as the saw table. If the work surface and any workpiece supports are not level, and on the same level, unwanted bevel angles will appear in the cuts resulting in poor joinery. 5. Secure workpieces to the saw table using the Clamp or other clamping devices (not included). Securing the workpiece will provide safety by preventing kick back and by removing the need to hold workpieces near the blade by hand. Clamping the workpiece will also improve cutting accuracy by preventing the workpiece from moving during the cutting operation. For technical questions, please call 1-888-866-5797. Item 61969 General Operating Instructions DANGER! 2. Make sure all adjustment knobs are tight (Miter Knob, Bevel Lock Knob, Fence and Table Extension Knobs). 3. Blow any sawdust or debris away from the Fence. Place the work material against the Fence. 4. Align the marked location of the cut on the work material with the saw blade. Note: To prevent your workpiece from being cut too short, align the edge of the blade with your measured mark, keeping the rest of the blade on the waste side of the cut. 5. Hold the work material in place using the Clamp. Ensure that the work material is level and supported securely. Use saw horses or supports if necessary. 8. With wide material, move the Blade across the workpiece while cutting as follows: a. Loosen Slide Lock Knob and pull Saw Head Assembly forward. b. Press down on the Saw Handle. c. Push the Saw Head toward the rear to make the cut. Refer to Figure E. Do not bear down on the material — use light downward and lateral pressure. If the material binds the blade, release the Trigger. 1 SETUP 1. Unlock the Head Lock-down. Refer to page 9. SAFETY MITER SAWS CAN QUICKLY AMPUTATE FINGERS IF MISUSED. Keep hands well clear of cutting area. Pull Forward 3 Push Toward Rear to Cut Slide Lock Knob 2 6. Grip the Saw Handle, press one of the Trigger Locks with your thumb, and squeeze the Trigger to start the Saw and the laser guide. 7. With narrow material, press down lightly to cut the workpiece. Press straight down, “chopping” the material. Do not bear down on the material — use light downward pressure. If the material binds the blade, release the Trigger. Workpiece OPERATION Note: If the laser guide line does not line up with the cut line, release Trigger and reposition workpiece before making the cut. Press Down Figure E 9. When the cut is completed, raise the Saw Head, release the Trigger, wait for the Blade to stop turning, release the Clamp and remove the workpiece from the Saw. MAINTENANCE 10. To prevent accidents, turn off the tool and disconnect its power supply after use. Clean, then store the tool indoors out of children’s reach. Item 61969 For technical questions, please call 1-888-866-5797. Page 13 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician. SAFETY TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. Cleaning, Maintenance, and Lubrication 1. BEFORE EACH USE, inspect the general condition of the tool. Check for: SETUP • loose hardware, • misalignment or binding of moving parts, 2. AFTER USE, wipe external surfaces of the tool with clean cloth. 3. • cracked or broken parts, WARNING! If the supply cord of this power tool is damaged, it must be replaced only by a qualified service technician. • damaged electrical wiring, and • any other condition that may affect its safe operation. Checking and Calibrating the Fence The Fence holds the workpiece in a fixed position while the Table and or the blade assembly are adjusted in a miter or bevel angle. OPERATION To make accurate cuts, the Fence must be perpendicular (at a 90º angle) to the Saw Blade. 1. Before beginning work, make a test cut on scrap material with the Table set at 90º. 4. Remove Nut (9) from the front of the left side fence extension, and remove the left side Extension Lock (15) to allow access to the left side Fence Adjusting Screw (20). Remove this Extension Lock (15) 2. Check the cut with an accurate square. You can also reverse the two pieces, hold the cut ends together, and hold a good straight edge along the side of the pieces. 3. If either test reveals that the cut is not a true 90º angle, adjust the Fence before beginning work. If Fence needs adjustment: Figure F: Left Fence Adjusting Screw Access MAINTENANCE 1. First unplug the tool. 2. Lower the blade assembly and lock it in place using the Locking Pin. 3. Lay a carpenter’s square on the table with one edge along the blade and the other along the Fence. Any inaccuracy should be visible. NOTE: The square must contact the surface of the blade, not the teeth, for an accurate reading. Page 14 Fence Adjusting Screw (20) 5. The Fence is held in place with a Fence Adjusting Screw (20) at each end. Loosen the bolts slightly, and gently tap the Fence into position using a soft mallet. Tighten the Bolts and make another test cut. Repeat the process until the Fence is adjusted accurately. 6. Once the Fence is accurately adjusted, tighten the Bolts firmly in place and reinstall the Extension Lock (15). Recheck one last time, then proceed to work. For technical questions, please call 1-888-866-5797. Item 61969 Calibrating the Miter Table Indicator After checking or adjusting the fence to confirm that it is at 90º to the Blade, check the accuracy of the Miter Table Angle Indicator. SAFETY 1. Loosen the screw holding the Angle Indicator in place. 2. Rotate it until the pointer is exactly on 90º. 3. Retighten the screw. Figure G: Miter Table Angle Indicator Adjustment Bevel Angle Indicator (49) 2. Check the cut with an accurate square. The cut should be at exactly 90º. 3. Angle can also be checked by rotating one cut-off piece 180º and holding the cut ends together. If the cut is not exactly vertical, the two pieces will form a slight angle. WARNING! TO PREVENT SERIOUS INJURY: Adjust both sides of the Fence clear of the Blade′s cutting path after making any adjustment to the cutting angle. Move the Blade through its full range of motion to ensure the Fences are clear. Zero Stop Lock Nut (66) Figure H: Zero Stop Screw and Bevel Angle Indicator 6. To adjust one of the bevel 45° angle stops, loosen the Lock Nut (64) and adjust the Cap Screw (63) on the back near the Bevel Locking Lever. Tighten the Lock Nut (64) after adjustment. Lock Nut (64) 4. If necessary, the bevel 0° angle can be corrected by loosening the Zero Stop Lock Nut (66) and adjusting the Zero Stop Screw (65) on the right side under the Bevel Locking Lever. Tighten the Zero Stop Lock Nut (66) after adjustment. Cap Screw (63) 5. Once the bevel angle is adjusted, adjust the Bevel Angle Indicator (49) to read 0º when the Saw Blade is in the vertical position. Loosen the screw holding the Indicator in place, adjust it to be exactly over the 0º mark, then retighten the screw. Figure I: 45° Stop Cap Screw Adjusting or Replacing the Kerf Board If the Kerf Board becomes damaged it must be replaced. 1. Remove the four screws holding the Kerf Board in place. 2. Install a new Kerf Board. Replace the four screws and tighten them slightly. 2. Adjust the Kerf Board so the right side of the Blade slightly clears the edge of the Kerf Board. 3. Loosen the Bevel Lock and set the Bevel Angle at 45º left. To adjust the Kerf Board: 4. Ensure that the left side of the Blade clears the Kerf Board. 1. Lower the Saw Blade and lock it down with the Locking Pin. 5. Tighten the four screws holding the Kerf Board in place. Item 61969 OPERATION 1. To check the angle, have the blade assembly in its normal upright position. Make a cut on a piece of flat sided, fairly thick scrap material. Zero Stop Screw (65) For technical questions, please call 1-888-866-5797. Page 15 MAINTENANCE For making accurate cuts, the Saw Blade must be adjusted to be exactly vertical to the Table. SETUP Calibrating the Bevel Angle Troubleshooting Problem Possible Causes Likely Solutions SAFETY Tool will not start. 1. No power at outlet. 2. Cord not connected. 1. Check power at outlet. 2. Check that cord is plugged in. Tool operates sporadically or at low power. 1. Low power supply or improper extension cords. 2. Worn or cracked Carbon Brushes. 1. Check power supply and power cords. Wood burns at ends when cut. 1. Dirty Blade. 2. Material is binding. 1. Clean Blade using blade cleaner or mineral spirits. 2. Check position of work material on Table. Material must be flat, flush against Fence and supported on ends. Material frays or chips out. 1. Finished side is down. 1. Keep finished side of material up or facing operator. Bottom and back side are prone to chip out. 2. Check for damaged teeth. Sharpen or replace blade. 3. Check blade manufacturer’s recommendations for material being cut. For cross cutting hard wood and for precision cuts use a thin kerf blade with 60 or more teeth. 4. Use a thin piece of scrap material, such as 1/4″ plywood, underneath or behind the material to support the edges of the material as it is being cut. 2. Blade chipped or dull. 3. Blade inappropriate for material. SETUP 4. Material is unsupported. Blade binds, slowing or stopping saw. OPERATION Blade does not cut completely through workpiece. 2. Check Carbon Brushes. Replace if damaged or worn. 1. Material is misaligned on the saw or ends are not supported. 2. Material is wet, contaminated or inappropriate blade is being used. 1. Material must be flat on table, flush against the fence and supported on both ends. 1. Depth Stop setting in use. 2. Depth Stop set too shallow. 1. Move Depth Stop to right to disengage. 2. Adjust Depth Stop Bolt for desired depth of cut. 2. Check condition of material and check compatibility of blade to material. Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service. MAINTENANCE Page 16 For technical questions, please call 1-888-866-5797. Item 61969 THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SAFETY PLEASE READ THE FOLLOWING CAREFULLY Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SETUP Parts List and Diagram Parts List Description Base Foot M8 x 55 Bolt M5 x 25 Extension Lock Knob M5 x 10 Cross Pan Head Bolt Table Extension Table Extension Plate M6 x 20 Wing Screw M6 Nut Ø6 Flat Washer Fence Square Washer Lock Washer Lock Screw Fence Extension Lock Ø5 x 15.5 Round Pin Ø5 x 9 Round Pin Right Fence Extension Left Fence Extension M8 x 20 Fence Adjusting Screw Ø8 Spring Washer Ø8 Flat Washer Clamp Board M5 Nut Miter Lock Miter Lock Spring Miter Knob Miter Knob Washer M5 x 35 Cap Screw Kerf Board M4 x 8 Cross Pan Head Bolt Turntable Miter Indicator Ø8 Fender Washer M8 Nut Bevel Scale Ø2 x 4 Rivet Item 61969 Qty Part 1 4 1 2 15 2 2 5 4 10 1 2 2 2 2 2 4 1 1 2 2 2 1 1 1 1 1 1 1 1 8 1 1 2 2 1 2 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 Description Bevel Hinge Lock-down Pin Lock-down Spring Head Lock-down Ø3 x 16 Spring Round Pin M6 x 10 Cross Pan Head Bolt Depth Stop Ø8 Wave Washer Pan Head Bolt Bearing Cover M4 x 10 Cross Pan Head Bolt Bevel Angle Indicator Turntable Support Gear Column Angle Block M6 x 16 Non-Standard Screw M6 x 14 Cross Pan Head Bolt Ø6 Spring Washer M6 x 10 Cross Bolt Connecting Bar Support Hinge Pin Spring Sleeve Torsional Spring M10 x 86 Stud M10 x 50 Stud M6 x 25 Cap Screw M6 Lock Nut M8 x 25 Zero Stop Screw M8 Zero Stop Lock Nut Spring M6 x 25 Slide Lock Knob Ø10 Flat Washer M10 Nut Bevel Lock Knob Ø45 x Ø30 x 50 Slide Bushing Slide Rail Ø4 Spring Washer For technical questions, please call 1-888-866-5797. Qty 1 1 1 1 1 4 1 2 1 2 1 1 1 2 1 1 3 7 1 1 1 2 1 1 1 3 3 1 1 1 1 2 1 1 4 2 3 Page 17 OPERATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 MAINTENANCE Part Parts List (continued) SAFETY SETUP OPERATION MAINTENANCE Part Description Qty Part 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 Ø4 Flat Washer M10 Thin Nut M8 x 18 Left-handed Spindle Bolt Outer Flange Arbor Insert Blade (sold separately) Inner Flange M5 x 20 Cross Pan Head Bolt Ø5 Spring Washer Ø5 Flat Washer Gearbox Cover Gasket 6003 Bearing Bearing Retainer Connecting Bar Screw M4 x 12 Cross Pan Head Bolt Spindle Flat Key 4 x 4 x 8 Large Gear Ø15 Retaining Ring Roller Bearing HK1010 Guard Label M6 x 10 Set Screw Upper Guard Upper Guard Bushing 6001 Bearing Flat Key 4 x 4 x 20 Gear Shaft Brush Holder Carbon Brush Brush Holder Cap M5 x 35 Cross Pan Head Bolt Motor Housing Motor Housing Label Stator ST4.8 x 65 Cross Screw Seal 6000 Bearing Rotor 6002 Bearing Middle Cover M8 x 25 Set Screw Small Pulley Lower Guard Roller Ø5 Retaining Ring Lower Guard Washer M6 x 20 Cap Screw Dust Bag Dust Port Connecting Bar Power Cord M5 x 40 Cross Pan Head Bolt Lower Guard Panel Lower Guard Coil Spring Lower Guard Washer Rubber Stopper M6 x 7 Flat Head Bolt Guard Pivot Plate Lower Guard Turntable Plate 1 1 1 1 1 0 1 6 8 8 1 1 1 1 1 2 1 1 1 1 2 1 2 1 1 1 1 1 2 2 2 4 1 1 1 2 1 1 1 1 1 1 1 2 2 1 4 1 1 1 1 2 1 1 1 1 1 1 1 2 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 Page 18 Description M6 x 14 Bolt M6 x 35 Bolt Depth Adjustment Nut Cable Clamp Ø6 Flat Washer Belt (10PJ560) Belt Guard M6 x 16 Cap Screw Cover Board M6 x 16 Cap Screw (Left) Ø6 Spring Washer (Left) Ø6 Thick Flat Washer Large Pulley Ø28 Retaining Ring Spindle Lock Bracket Spindle Lock Spindle Lock Taper Spring ST6 x 18 Screw Handle M5 x 50 Cross Pan Head Bolt Upper Handle Pin Trigger Lock Connector Right Trigger Lock Left Trigger Lock Switch Spring Trigger Switch ST3.9 x 14 Screw ST3.9 x 10 Screw Lower Handle Ø5 Teeth Washer Terminal Cable Clamp Grommet Slide Rail Cover 5 x 40 Roll Pin M6 Wing Bolt ST4.8 x 20 Cross Head Screw Cable Clamp M5 x 18 Cross Head Bolt M5 x 12 Cross Pan Head Bolt Ø5 Spring Washer Ø6 Flat Washer Clamp Press Plate Clamp Small Connecting Bar M6 x 20 Wing Screw Clamp Locating Bar M4 x 8 Cross Pan Head Bolt M4 x 4 Set Screw Laser Seat Laser Head Wire Clamp M4 x 6 Cross Pan Head Bolt Transformer ST3.2 x 6 Cross Screw Connector M6 x 10 Guard Pivot Bolt For technical questions, please call 1-888-866-5797. Qty 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 7 2 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 2 1 1 Item 61969 SAFETY Assembly Diagram (1 0) SETUP 193 173 126 156 157 125 159 158 164 191 190 189 188 187 186 185 184 64 63 163 OPERATION 160 192 183 182 MAINTENANCE 181 180 179 178 177 176 Item 61969 For technical questions, please call 1-888-866-5797. Page 19 Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
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