800 Gas/LPG Parts Manual (S/N 004000 ) Gas LP SN

• 800 Gas/LPG NA Parts Manual (004000- )
  • HOW TO USE THIS MANUAL
  • STANDARD PARTS
    • Fig. 1 − General Recommended Maintenance Items
    • Fig. 2 - Brushes, Replacement
    • Fig. 3 - Main Frame Skirt and Seals Group
    • Fig. 4 - Main Frame Left Brush Door Group
    • Fig. 5 - Main Frame Right Brush Door Group
    • Fig. 6 - Main Frame Operator Station Group
    • Fig. 7 - Seat Group
    • Fig. 8 - Main Frame Top Engine Cover and Horn Group
    • Fig. 9 - Main Frame Rear Engine Door Group
    • Fig. 10 - Main Frame Engine Side Door Group (004000-006999)
    • Fig. 11 - Main Frame Engine Side Door Group (007000- )
    • Fig. 12 - Hopper Lift Arms Group
    • Fig. 13 - Hopper Lift Cylinders Group
    • Fig. 14 - Hopper Group
    • Fig. 15 - Hopper Door Group
    • Fig. 16 - Hopper Cover Group
    • Fig. 17 - Hopper Bumper Group
    • Fig. 18 - Hopper Filter Shaker Group
    • Fig. 19 - Hopper Pressure Switch Group
    • Fig. 20 - Engine and Alternator Group (004000-004936)
    • Fig. 21 - Engine Mount Group (004000-004936)
    • Fig. 22 - Engine Group (004937-005999)
    • Fig. 23 - Engine Group (006000-006999)
    • Fig. 24 - Engine Group (007000- )
    • Fig. 25 - Engine Alternator Group (004937-005999)
    • Fig. 26 - Engine Alternator Group (006000-006999)
    • Fig. 27 - Engine Alternator Group (007000- )
    • Fig. 28 - Engine Oil Filter and Drain Group (004937- )
    • Fig. 29 - Engine Carburetor and Governor Group, Gasoline (004000-004936)
    • Fig. 30 - Engine Electronic Fuel Ignition Group, Gas (004937-005999)
    • Fig. 31 - Engine Electronic Fuel Ignition Group, Gas (006000-006999)
    • Fig. 32 - Engine Electronic Fuel Ignition Group, Gas (007000- )
    • Fig. 33 - Engine Carburetor and Governor Group, LPG (004000-004936)
    • Fig. 34 - Engine Vaporizer Group, LPG (004000-004818)
    • Fig. 35 - Engine Vaporizer Group, LPG (004819-004936)
    • Fig. 36 - Engine Electronic Fuel Ignition and Vaporizer Group, LPG (004937-005999)
    • Fig. 37 - Engine Electronic Fuel Ignition and Vaporizer Group, LPG (006000-006999)
    • Fig. 38 - Engine Electronic Fuel Ignition and Vaporizer Group, LPG (007000-007486)
    • Fig. 39 - Engine EFI Group, LPG (007487- )
    • Fig. 40 - Engine Vaporizer Group, LPG (007487- )
    • Fig. 41 - Engine Air Cleaner Group (004000-004936)
    • Fig. 42 - Engine Air Cleaner Group (004937-005999)
    • Fig. 43 - Engine Air Cleaner Group, Gas (006000-006999)
    • Fig. 44 - Engine Air Cleaner Group, Gas (007000- )
    • Fig. 45 - Engine Air Cleaner Group, LPG (006000-006999)
    • Fig. 46 - Engine Air Cleaner Group, LPG (007000- )
    • Fig. 47 - Engine Muffler Group (004000-004936)
    • Fig. 48 - Engine Muffler Group, Catalytic (004937-005999)
    • Fig. 49 - Engine Muffler Group, Catalytic (006000-006999)
    • Fig. 50 - Engine Muffler Group, Catalytic (007000- )
    • Fig. 51 - Engine Fuel Tank Group, Gas (004000-004936)
    • Fig. 52 - Engine Fuel Tank Group, Gas (004937-005999)
    • Fig. 53 - Engine Fuel Tank Group, Gas (006000-006999)
    • Fig. 54 - Engine Fuel Tank Group, Gas (007000- )
    • Fig. 55 - Engine Fuel Tank Group, LPG (004000-004936)
    • Fig. 56 - Engine Fuel Tank Group, LPG (004937-005999)
    • Fig. 57 - Engine Fuel Tank Group, LPG (006000-006999)
    • Fig. 58 - Engine Fuel Tank Group, LPG (007000- )
    • Fig. 59 - Engine Radiator Hose Group (004000-004936)
    • Fig. 60 - Engine Radiator Hose Group (004937-005999)
    • Fig. 61 - Engine Radiator Hose Group (006000-006999)
    • Fig. 62 - Engine Radiator Hose Group (007000- )
    • Fig. 63 - Engine Radiator and Cooling Fan Group (004000-006308)
    • Fig. 64 - Engine Radiator and Cooling Fan Group (006309-006999)
    • Fig. 65 - Engine Radiator and Cooling Fan Group (007000- )
    • Fig. 66 - Engine Battery Group (006000-006999)
    • Fig. 67 - Engine Battery Group (007000- )
    • Fig. 68 - Wheel Group, Rear Drive
    • Fig. 69 - Wheels and Brakes Group, Front
    • Fig. 70 - Wheel Assembly
    • Fig. 71 - Brake Pedals Group
    • Fig. 72 - Directional Pedal Group
    • Fig. 73 - Hydraulic Pumps Group
    • Fig. 74 - Hydraulic Schematic
    • Fig. 75 - Hydraulic Hose Group (004000-004936)
    • Fig. 76 - Hydraulic Hose Group (004937- )
    • Fig. 77 - Hydraulic Reservoir Group
    • Fig. 78 - Hydraulic Filter and Cooler Group
    • Fig. 79 - Hydraulic Solenoid Valve Group
    • Fig. 80 - Hydraulic Lift Valve Group
    • Fig. 81 - Side Brush Motor Group
    • Fig. 82 - Side Brush Pivot Group
    • Fig. 83 - Side Brush Lift Group
    • Fig. 84 - Main Brush Drive Group
    • Fig. 85 - Main Brush Lift Group
    • Fig. 86 - Main Brush Adjustment Group
    • Fig. 87 - Vacuum Fan Impeller Group
    • Fig. 88 - Vacuum Fan Motor Group
    • Fig. 89 - Steering Group
    • Fig. 90 - Electrical Instrument Panel Assembly
    • Fig. 91 - Electrical Circuit Breaker and Relay Group
    • Fig. 92 - Electrical Schematic (004000-004936)
    • Fig. 93 - Electrical Schematic (004937-005999)
    • Fig. 94 - Electrical Schematic (006000- )
    • Fig. 95 - Wire Harnesses Group, Gas/LPG, Main (004000- 004274)
    • Fig. 96 - Wire Harnesses Group, Gas/LPG, Hopper (004000- )
    • Fig. 97 - Wire Harnesses Group, Gas/LPG, Tail Lights (004000- )
    • Fig. 98 - Wire Harnesses Group, Gas/LPG, Main (004275-004936)
    • Fig. 99 - Wire Harnesses Group, Gas/LPG, Main (004937- )
    • Fig. 100 - Wire Harnesses Group, Gas/LPG Engine (006000-006999)
    • Fig. 101 - Wire Harnesses Group, Gas/LPG Injectors (006000-006999)
    • Fig. 102 - Wire Harnesses Group, Gas/LPG Engine (007000-007486)
    • Fig. 103 - Wire Harnesses Group, Gas/LPG Engine (007487- )
    • Fig. 104 - Wire Harnesses Schematic, Gas Engine (007000- )
    • Fig. 105 - Wire Harnesses Schematic, LPG Engine (007000- )
    • Fig. 106 - Wire Harnesses Group, Gas/LPG Adaptor (006000-006999)
    • Fig. 107 - Wire Harnesses Group, Gas/LPG Adaptor (007000- )
    • Fig. 108 - Label Group
  • OPTIONS
    • Fig. 1 - Light Kit, Flashing, Overhead Guard (004000-008088)
    • Fig. 2 - Light Kit, Flashing, Overhead Guard (008089- )
    • Fig. 3 - Light Kit, Flashing, Cab (004000-008088)
    • Fig. 4 - Light Kit, Flashing, Cab (008089- )
    • Fig. 5 - Light Kit, Strobe, Overhead Guard (004000-008088)
    • Fig. 6 - Light Kit, Strobe, Overhead Guard (008089- )
    • Fig. 7 - Light Kit, Strobe, Cab (004000-008088)
    • Fig. 8 - Light Kit, Strobe, Cab (008089- )
    • Fig. 9 - Light Kit, Flashing, Low (004000-008088)
    • Fig. 10 - Light Kit, Flashing, Low (008089- )
    • Fig. 11 - Light Kit, Strobe, Low (004000-008088)
    • Fig. 12 - Light Kit, Strobe, Low (008089- )
    • Fig. 13 - Back-Up Alarm Kit (004000-008088)
    • Fig. 14 - Back-Up Alarm Kit (008089- )
    • Fig. 15 - Turn Signal Kit
    • Fig. 16 - Overhead Guard Kit (004000-008088)
    • Fig. 17 - Overhead Guard Kit (008089- )
    • Fig. 18 - Hopper Floor Kit (004000-008088)
    • Fig. 19 - Hopper Floor Kit (008089- )
    • Fig. 20 - Bumper Assembly, SE (004000-008088)
    • Fig. 21 - Bumper Assembly, SE (008089- )
    • Fig. 22 - Side Brush Lift Group, L.H.
    • Fig. 23 - Side Brush Motor Group, L.H.
    • Fig. 24 - Side Brush Pivot Group, L.H.
    • Fig. 25 - Side Brush Wire Harness Group, L.H.
    • Fig. 26 - Side Brush Hydraulic Hose Group, L.H.
    • Fig. 27 - Side Brush Light Kit, (004000-008088)
    • Fig. 28 - Side Brush Light Kit, (008089- )
    • Fig. 29 - Cab Kit
    • Fig. 30 - Cab Mirror Kit (004000-008088)
    • Fig. 31 - Cab Mirror Kit (008089- )
    • Fig. 32 - Cab Seals Group
    • Fig. 33 - Cab AC and Heater Box Group, Ford
    • Fig. 34 - Cab AC and Heater Hose Group, Ford
    • Fig. 35 - Cab AC Compressor Group, Ford
    • Fig. 36 - Cab AC and Heater Box Group, GM (004937-008088)
    • Fig. 37 - Cab AC and Heater Box Group, GM (008089- )
    • Fig. 38 - Cab AC and Heater Hose Group, GM
    • Fig. 39 - Cab AC Compressor Group, GM (004937-006999)
    • Fig. 40 - Cab AC Compressor Group, GM (007000- )
    • Fig. 41 - Cab Heater Box Group, Ford
    • Fig. 42 - Cab Heater Hose Group, Ford
    • Fig. 43 - Cab Heater Box Group, GM (004937 - 008088)
    • Fig. 44 - Cab Heater Box Group, GM (008089 - )
    • Fig. 45 - Cab Heater Hose Group, GM
    • Fig. 46 - Alternator Group, SE, Ford
    • Fig. 47 - Heavy Duty Alternator Kit, GM (004937-006999)
    • Fig. 48 - Heavy Duty Alternator Kit, GM (007000- )
    • Fig. 49 - Vacuum Wand Kit (004000-008088)
    • Fig. 50 - Vacuum Wand Kit (008089- )
    • Fig. 51 - Side Brush Dust Control Kit (004000-008088)
    • Fig. 52 - Side Brush Dust Control Kit (008089- )
    • Fig. 53 - Protectoseal Fuel Tank Cap Group
    • Fig. 54 - Fire Extinguisher Kit
    • Fig. 55 - Solid Tire and Rim Assembly
    • Fig. 56 - Seat Belt Kit
    • Fig. 57 - RFS Filter System Group
    • Fig. 58 - Cab AC Drain Hose Kit
    • Fig. 59 - Neutral Start Group
    • Fig. 60 - Muffler Group, Non-Catalytic
    • Fig. 61 - Documentation Group
  • BREAKDOWNS
    • Fig. 1 - Hydraulic Piston Pump Breakdown, 74163
    • Fig. 2 - Hydraulic Piston Pump Breakdown, 74163
    • Fig. 3 - Hydraulic Piston Pump Breakdown, 373404
    • Fig. 4 - Hydraulic Piston Pump Breakdown, 373404
    • Fig. 5 - Hydraulic Manual Control Breakdown, 74273
    • Fig. 6 - Hydraulic Piston Pump Breakdown, 74164
    • Fig. 7 - Hydraulic Piston Pump Breakdown, 74164
    • Fig. 8 - Hydraulic Piston Pump Breakdown, 373405
    • Fig. 9 - Hydraulic Piston Pump Breakdown, 373405
    • Fig. 10 - Hydraulic Manual Control Breakdown, 373369
    • Fig. 11 - Hydraulic Gear Pump Breakdown, 62561
    • Fig. 12 - Hydraulic Gear Pump Breakdown, 373254
    • Fig. 13 - Hydraulic Motor Breakdown, 63426
    • Fig. 14 - Hydraulic Motor Breakdown, 22626
    • Fig. 15 - Hydraulic Motor Breakdown, 373464
    • Fig. 16 - Hydraulic Motor Breakdown, 53434
    • Fig. 17 - Hydraulic Motor Breakdown, 79781
    • Fig. 18 - Hydraulic Motor Breakdown, 19117
    • Fig. 19 - Hydraulic Motor Breakdown, 63542
    • Fig. 20 - Hydraulic Steering Valve Breakdown, 65242
    • Fig. 21 - Hydraulic Solenoid Valve Breakdown, 84015
    • Fig. 22 - Hydraulic Solenoid Valve Breakdown, 84016
    • Fig. 23 - Hydraulic Valve Breakdown, 375563
    • Fig. 24 - Hydraulic Solenoid Valve Breakdown, 84014
    • Fig. 25 - Hydraulic Cylinder Breakdown, 53601
    • Fig. 26 - Hydraulic Cylinder Breakdown, 1026719
    • Fig. 27 - Cab Assembly
    • Fig. 28 - Cab Door Assembly (000000-008088)
    • Fig. 29 - Cab Door Assembly (008089- )
    • Fig. 30 - Cab Insulation Group
    • Fig. 31 - Cab Wire Harness Group
    • Fig. 32 - AC Condenser Box Breakdown, 380625 (000000-008088)
    • Fig. 33 - AC Condenser Box Breakdown, 9012898 (008089- )
    • Fig. 34 - AC and Heater Box Breakdown, 380613 (000000-008088)
    • Fig. 35 - AC and Heater Box Breakdown, 1073904 (008089- )
    • Fig. 36 - Heater Box Breakdown, 380614 (000000-008088)
    • Fig. 37 - Heater Box Breakdown, 1073905 (008089- )
    • Fig. 38 - Brake Assy, Right Hand (R.h.) 77790
    • Fig. 39 - Brake Assy, Left Hand (L.h.) 77770
    • Fig. 40 - LPG EFI Breakdown, 371894
    • Fig. 41 - LPG EFI Breakdown, 371895
    • Fig. 42 - Gasoline EFI Breakdown, 371896
    • Fig. 43 - Gasoline Electronic Fuel Ignition Breakdown, 371897
    • Fig. 44 - Hydraulic Solenoid Valve Breakdown, 1049210
    • Fig. 45 - Hydraulic Solenoid Valve Breakdown, 1049209
    • Fig. 46 - Hydraulic Solenoid Valve Breakdown, 1049211
  • 2.3L ENGINE BREAKDOWN
    • Fig. 1 - Engine Block Group
    • Fig. 2 - Gaskets Group
    • Fig. 3 - Cylinder Head Group
    • Fig. 4 - Cylinder Front Cover Group
    • Fig. 5 - Starter Breakdown
    • Fig. 6 - Oil Pan Group
    • Fig. 7 - Crankshaft Group
    • Fig. 8 - Manifolds Group
    • Fig. 9 - Flywheel Group
    • Fig. 10 - Camshaft And Sprocket Group
    • Fig. 11 - Valve And Rocker Arm Cover Group
    • Fig. 12 - Piston And Connecting Rod Group
    • Fig. 13 - Water Pump, Thermostat and Fan Group
    • Fig. 14 - Ignition Group
  • 2.5L ENGINE BREAKDOWN
    • Fig. 1 - Engine Block Group
    • Fig. 2 - Gaskets Group
    • Fig. 3 - Cylinder Head Group
    • Fig. 4 - Cylinder Front Cover Group
    • Fig. 5 - Starter Breakdown
    • Fig. 6 - Oil Pan Group
    • Fig. 7 - Crankshaft Group
    • Fig. 8 - Manifolds Group
    • Fig. 9 - Flywheel Group
    • Fig. 10 - Camshaft And Sprocket Group
    • Fig. 11 - Valve And Rocker Arm Cover Group
    • Fig. 12 - Piston And Connecting Rod Group
    • Fig. 13 - Water Pump, Thermostat and Fan Group
    • Fig. 14 - Ignition Group
  • 3.0L GM ENGINE BREAKDOWN, GASOLINE, LPG
    • Fig. 1 - Cylinder Head, Valves Group
    • Fig. 2 - Distributor and Ignition Group
    • Fig. 3 - Engine Block and Piston Group
    • Fig. 4 - Oil Pump and Oil Pan Group
    • Fig. 5 - Crankshaft Group
    • Fig. 6 - Camshaft and Water Pump Group
  • CROSS REFERENCE
    • PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST
    • PART DESCRIPTION TO PAGE NUMBER CROSS REFERENCE LIST