819 6467 Church's QR FEB 09 CM4 S(T)
User Manual: CM4-S(T)
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8700 Line Ave. Shreveport, LA 71106 Service Hotline 800-551-8633 CM4-S(t) COMPUTER OPERATION (PROGRAMMED FOR CHURCH’S CHICKEN) Church’s Chicken Operation 1 1 CM4-S computers on fryers prepared for Church’s Chicken are specially programmed for use with either the restaurant's chicken or french fried items. The cooking programs are different and the computers must be set for their intended menu. The computer is set by the factory to the chicken menu. Follow the instructions at right to set the computer to either menu. . 2 2 3 3 4 4 5 6 5 6 Programming Key 7 7 8 8 9 9 10 10 CM4-S Figure 1: CM4-S Computer Setting up the Fryer for Initial Use Follow these instructions for the initial filling of a new fryer: 1. Boil out the frypot as described on page 5 of this chapter to clear any debris associated with manufacturing. WARNING Never set a complete block of shortening on top of heating elements or heating tubes. To do so will damage the fryer and void the warranty. 2. Fill the frypot with liquid shortening to the lower of the two etched marks in the frypot. If using solid shortening, cut the shortening into small squares and pack tightly into the frypot. Lift the elements on an electric fryer to pack the lower frypot. Press the elements into the shortening until they assume their normal position (a safety switch prevents element operation if the elements are not in the "down" position). Continue to pack shortening around the elements until reaching the lower etched line in the frypot. Pack the shortening tightly around and under the tubes of a gas fryer. Setting the Computer for French Fry or Chicken Operation To set the computer for Chicken, follow these steps: 1. With the display showing OFF. Press the programming key. See Figure 1 above. 2. With the numbered keys, enter 1113. Chicken Fryer will be displayed for about 10 seconds and the fryer will return to OFF. 3. Press the ON button. The fryer will begin to heat to setpoint. 4. Press the number 1 key and the LEDs in all programmed product keys will light. 5. When the fryer reaches setpoint the computer will display dashed lines. Press a product button to launch a cook cycle. 6. Flip menu strip in computer if necessary to reflect menu items. FEB 2009 1 *8196467* CM4-S COMPUTER OPERATION (PROGRAMMED FOR CHURCH’S CHICKEN) To set the computer for french fries follow these steps: 1. With the display showing OFF. Press the programming key. See Figure1. 2. With the numbered keys, enter 1114. French Fryer will be displayed for about 10 seconds and the fryer will return to OFF 3. Press the ON button. The fryer will begin to heat to setpoint. 4. Press a product key and the LEDs in all programmed product keys will light. 5. When the fryer reaches setpoint, the computer will display dashed lines. Press a product button to launch a cook cycle. 6. Flip menu strip in computer if necessary to reflect menu items. Operating the Fryer after Setting for Church’s Chicken Operation With the computer set for the appropriate menu, product keys will be programmed as indicated in the grids below. Church’s Chicken Menu Key Product Time Temp Filter Count 1 40 pieces, dark meat 15:00 340°F 5 2 40 pieces, white meat 12:30 340°F 5 3 24 pieces or less 15:00 340°F 3 4 Tenders 3:30 340°F 3 5 Steak 4:00 340°F 6 Wings 7:00 340°F 3 Church’s French Fry Menu Key Product Time Temp Filter Count 1 Fries 3:30 360°F 1 2 Fries 3:30 360°F 1 3 Okra 3:30 360°F 1 4 Okra 3:30 360°F 1 5 Pies 6:00 360°F 6 Bombers 2:00 360°F 7 Hushpuppies 2:30 360°F 2 CM4-S COMPUTER OPERATION (PROGRAMMED FOR CHURCH’S CHICKEN) Daily operation with the fryer set to either Chicken or French Fry Mode 1. Turn the fryer on by pressing the button on the comptuer. 2. The display will show LOW as the fryer enters a melt cycle, slowly heating the shortening. 3. When the fryer reaches setpoint, dashed lines appear on the computer display. 4. Press a product key for the desired product. 5. The cook cycle begins. Self-canceling alarms sound, indicating the product should be shaken at preset points in the cook cycle. 6. DONE is displayed on the computer at the end of the cook cycle. 7. Press the product button to end display. Filtration The filter pan must be clean before beginning filtration. Follow these steps to prepare the filter pan for filtration: 1. 2. 3. 4. 5. 6. 7. 8. 9. Open fryer cabinet doors and remove the pan from the fryer cabinet. Remove crumb tray, hold-down ring, filter paper and inner screen. Clean inner screen and pan interior. Clean the crumb tray and place debris in a fireproof container. Return components to the filter pan in this order: inner screen, filter paper, holddown ring and crumb tray. Add filter powder. Replace filter pan lids and return filter pan to fryer cabinet. Ensure the connection to the fryer’s oil-return line is properly connected. Close fryer cabinet doors. Computer Prompts for Filtration The computer display will flash FILTER at the completion of a cook cycle, indicating the completion of a preset number of cook cycles and must be filtered. Follow these steps to filter the fryer. The fryer must be at operating temperature to filter. 1. Computer flashes FILTER. 2. Leave the computer ON. 3. Ensure the filter pan is prepared for filtering (see above). Ensure the connections are properly connected. Use the fine-mesh skimmer to remove large particles and debris from shortening prior to draining frypot. Open the drain valve with the red-handled lever in the fryer cabinet. As the shortening drains, use a metal scraper to gently remove debris from walls above shortening level in frypot. OPEN DRAIN is displayed on the computer. Shortening flows from the frypot to the filter pan. While the frypot is draining, connect the rinse hose to the connection inside the filter cabinet. After all shortening has drained, remove the frypot wire rack. Use a dry scrub pad to clean the walls of the vat. Position the hose nozzle inside the frypot. Press the wand/disposal rocker switch on the fryer topcap to ON and rotate the blue wand/dispose handle in the WARNING Hot oil is extremely dangerous. Wear proper protective clothing and use caution. 4. 5. 6. 7. 8. 3 CM4-S COMPUTER OPERATION (PROGRAMMED FOR CHURCH’S CHICKEN) cabinet to the open position to start the 3-minute rinse process. Do not remove the hose nozzle from frypot during the rinse process. 9. Hold the hose nozzle at a 45-degree angle toward the back of the frypot. This washes debris toward the drain valve and helps prevent the drain valve from becoming clogged. Rinse the frypot for approximately 2-½ minutes (allow 30 seconds to disconnect and drain the hose wand). Press the wand/disposal rocker switch to OFF and rotate the blue wand/dispose handle to the closed position. Disconnect and drain the rinse hose into the filter pan. 10. At 3 minutes after opening the drain valve, the computer display will alternate between OPEN DRAIN and a countdown of the filtering time. Replace the frypot wire rack before continuing. 11. Turn the filter pump on with the yellow-handled lever that coincides with the frypot being filtered. Leave the drain valve open. Allow the shortening to circulate through the frypot for the remainder of the 10minute cycle. This process is known as "polishing". 12. At the completion of the filter cycle, the computer display will change to FILL. 13. Close the drain valve with the red-handled drain valve lever. The frypot will fill. 14. As the filter pan is emptied, bubbles will form in the frypot. An audible alarm sounds when the frypot is full. 15. Turn off the filter pump with the yellow-handled filter pump handle. Add new shortening to bring level to the upper OIL LEVEL line. Remember, the shortening is at operating temperature. 16. Press the button. The fryer will return to operating temperature. Continue to filter other frypots as needed. Delaying Filtration The filtration can be delayed, if necessary, by following these steps. 1. At the completion of a cook cycle, the computer display flashes FILTER. button to turn computer OFF. Press the Press the programming button. See Figure 1. CODE is displayed on the left side of the computer. Enter 1111 with the numbered keys. The display changes to a steady display of FILTER. 6. Cook cycles can be launched; however, FILTER will be displayed until a filter operation is completed. 2. 3. 4. 5. DANGER Never drain more than one fryer at a time. The filter pan will overflow. When unclogging a valve, do not insert anything into the drain from the front. Hot oil will rush out, creating an extreme hazard. 4 DANGER The crumb tray must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material. CM4-S COMPUTER OPERATION (PROGRAMMED FOR CHURCH’S CHICKEN) Canceling Filtration Prompt The filtration can be eliminated, if necessary, by following these steps. This process zeros the filter count 1. At the completion of a cook cycle, the computer display flashes FILTER. button to turn computer OFF. 2. Press the 3. Press the programming button. See Figure 1. 4. CODE is displayed on the left side of the computer. 5. Enter 1119 with the numbered keys. Note: Using the 1119 code zeros out the cook count, which triggers the filter prompt. A filter prompt will not reappear until the cook count again reaches the preset number for a filter prompt. 6. CLR FLTR FUNCTION flashes in display and computer displays OFF 7. Turn the computer on to continue cooking. Boil Out Boil out is necessary before using a fryer for the first time and at prescribed times as part of preventive maintenance. Follow these steps to boil out a frypot if the fryer is connected to an oil disposal system: 1. Ensure the shortening is at operating temperature. DANGER 2. Press the button to turn Never leave the fryer unattended during boil computer OFF. out. If the boil-out solution boils over, turn 3. Open the drain with the redthe computer off immediately and let the handled drain-valve lever. The solution cool before resuming the process. shortening will flow into the filter pan. 4. Close the drain valve when all WARNING shortening is drained. Do not drain boil-out solution into the built-in 5. If a shortening disposal system filtration system. It can damage the filter is present, ensure it is pump. connected to the fryer and working properly. Use the cabinet-mounted rocker switch and the blue handle in the filter cabinet to DISPOSE of spent shortening in the filter pan. Ensure all shortening is pumped from filter pan and lines before turning off the pump. Remove and thoroughly clean filter pan and components. Do not replace filter pan until boil-out procedure is completed. 6. Fill the frypot to the top OIL LEVEL line with clean water. 7. Pour in boil-out cleaning detergent. 8. Press the programming key on the computer (See Figure 1). 9. CODE appears on the left display of the computer. 10. Enter 1115. 11. Boil Out appears in the left display. Press Check to Start appears in the right display. button. 12. Press the 5 CM4-S COMPUTER OPERATION (PROGRAMMED FOR CHURCH’S CHICKEN) 13. Boil Out appears in the left display; a time display, which starts at 30:00, appears in the right and counts down the boil out. 14. The water/detergent solution heats to 195°F. 15. The computer displays DONE and beeps at the end of the boil out. 16. Press the button to turn DANGER computer OFF. Remove all drops of water from the frypot 17. Drain the boil-out solution into a before filling with oil. Failure to do so may metal stockpot capable of holding cause spattering of hot liquid when the oil is the complete contents of the frypot heated to cooking temperature. and discard. 18. Rinse frypot with clean water, drain into stockpot and dry the frypot. 19. Fill with fresh shortening to the lower OIL LEVEL line on the back of the frypot. 20. Replace the filter pan. 21. Press the button to turn the computer ON. The oil will heat. Follow these instructions if there is no oil disposal system: 1. Press the button to turn computer OFF and allow the oil to cool to approximately 100°F (38°C). 2. Remove and clean the filter pan. 3. Position a shortening disposal unit or a metal container suitable to handle hot liquid under the drain valve. 4. Open the drain with the red-handled drain-valve lever. The shortening will flow out. Do not overfill the container. Repeat draining process as necessary. 5. Close the drain valve when all shortening is drained. 6. Fill the frypot to the top OIL LEVEL line with clean water. 7. Pour in boil-out cleaning detergent. 8. Press the programming key on the computer (See Figure 1). 9. CODE appears on the left display of the computer. 10. Enter 1115. 11. Boil Out appears in the left display. Press Check to Start appears in the right display. 12. Press the button. 13. Boil Out appears in the left display; a time display, which starts at 30:00, appears in the right and counts down the boil out. 14. The water/detergent solution heats to 195°F. 15. The computer displays DONE and beeps at the end of the boil out. 16. Press the button to turn DANGER computer OFF. Remove all drops of water from the frypot 17. Drain the boil-out solution into a before filling with oil. Failure to do so may metal stockpot capable of holding cause spattering of hot liquid when the oil is the complete contents of the frypot heated to cooking temperature. and discard. 18. Rinse frypot with clean water, drain into stockpot and dry the frypot. 19. Fill with fresh shortening to the lower OIL LEVEL line on the back of the frypot. 20. Replace the filter pan. 21. Press the button to turn the computer ON. The oil will heat. 6
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