Kgv6163.tmp 904 0209 Onan NT NTA NTTA (spec A D) PMG Genset Parts Manual (02 1989)

User Manual: 904-0209 Onan NT NTA NTTA (spec A-D) PMG Genset Parts manual (02-1989)

Open the PDF directly: View PDF .
Page Count: 61

The following catalog

has gaps in its page

numbers, or doesn’t

have any numbers.

We have chosen to

leave the page

numbering in the

order that Acrobat

assigns it.

Cummins

Power

Systems

Parts

NT

NTA

NTTA

PMG Generator Set

—

I

II

904-0209 (Spec A, B & D) 2-89 Printmd in U.S.A. Bulletin No. 3884274-01

Replaces (Spec A & B) 9-88 Replacee No. 3884274-00

TABLE OF CONTENTS

Index ......................................O.QSOS”OO..”GQCCCOCO 2

Introduction ....................- .................”0”” “s”””*oo 3

General Information ................ ..................o. ●.,.*o4

ENGINE SECTION

Alternator .....................................s.. ..~~”””.”””” 5

Air Cleaner -STD ..................................o. ..c* c“””” 6

Air Cleaner -Heavy Duty ...................................... 7

External Engine Components-Left Side . . . . . . . . . . . . . . . . . . . . . . . . 9

External Engine Components -Right Side ...................... 11

Fan, Fan Guards .........................................* •c~.G 13

Cooling System -Radiator and Skidbase ........................ 15

Heater, Engine Coolant ....................................~..~ 17

Housing, Set ..................................s..s .~~v”””””””” 19

GENERATOR SECTION

Table of Contents for Generator Section ....................... 21

Generator Size Table ...............................*.*.. ●23

GeneratorsSAEl/SAE14 ......................................... 24

GeneratorsSAEO/SAE18 . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 25

Generator Stator Section [Frame Size 3] ....................... 27

Generator Stator Section [Frame Size 4] ....................... 29

Generator Stator Section [Frame Size 5] ....................... 31

Generator Rotor Section [Frame Size 3, SAE1/SAE14] ............. 33

Generator Rotor Section [Frame Size 4, SAE1/SAE14] ..........s.. 35

Generator Rotor Section [FRame Size 4, SAEO/SAE18] ............. 37

Generator Rotor Section [Frame Size 5, SAE1/SAE14] ............. 39

Generator Rotor Section [Frame Size 5, SAEO/SAE18] ............. 41

Permanent Magnet Exci ter ...................................... 42

CONTROL SECTION

Table of Contents for Control Section ......................... 51

Control, Generator Set ......................................... 53

Control Panel, Generator (Sets with LED Indicator Lights) . . . . . . 55

Control Panel, Generator (Sets with Bulb Indicator Lights) . . . . . 57

Control Panel, Engine (Sets with LED Indicator Lights) . . ... . . . . . 59

Control Panel, Engine (Sets with Bulb Indicator Lights) . . . . . . . . 61

Control Wiring Harnesses (Sets with LED Indicator Lights) . . . . . . 63

Control Wiring Harnesses (Sets with Bulb Indicator Lights) . . . . . 65

Control Internal Components (Sets with LED Ind Lights) . . . . . . . . . 66

Control Internal Components (Sets with Bulb Ind Lights) ........ 67

Control Alarm Module ....................................occ”cs 68

1

Index

AdaDter. Generator .......33.35 ,3’7,39,41

Alairn Module ........................68

Alternator ..........................5

Ammeter -AC....... .............55.57

Ammeter -DC....... .............59.61

Base, Skid . . . . . . . . . . . . . . . . . . . . . . . . 15

Belt, Drive .......................5.13

Board, Autostart . . . . . . . . . . . . . . . . . 66,67

Board, LED Lights ................. 55

Cable, Battery ...... ..............9

Cap, Radiator ...................... 15

Cleaner, Air -Heavy Duty... .......7

Cleaner, Air -Std .................6

Contactor, Heater .................. 17

Control, Engine ................. 59,61

Control ,Generator Set...... . . . . ...53

Control ,Generator .............. 55,57

Control ,Overspeed ...............66.67

Controller, Governor . . . . . . . . . . ...66.67

Disk, Drive ............ 33,35,37,39,41

Element, Air Cleaner .............. 6,7

Element, Breather ................. 9

Element, Oil Filter ............... 9

Exciter, Permament Magnet .......... 42

Fan, Cool ing ...................... 13

Filter, Fuel ...................... 11

Filter, Oil ....................... 9

Filter, Water ..................... 9

Gauge, Preseure -Oil..... ....... 59,61

Gauge, Temperature .............. 59,61

Generators ......................24.25

Guard, Belt ........................5

Guard, Fan .........................13

Harness, Engine .................... 11

Harness, Engine Control ......... 59,61

Harness, Generator Control ...... 63,65

Heater, Generator ............. 27,29,31

Heater, Oil ........................ 11

Heater, Water ...................... 17

Horn, Electrical ................... 68

Housing, Set ....................... 19

Hub Assy, Fan ...................... 13

Indicator, Air Service . . . . . . . . . . . 6,7

Meter, Hour ..................... 59,61

Regulator, Voltage ........... 27,29,31

Relay ...........................66.67

Rotor, Exciter ......... 33.353.37.39.41

Rotor, Generator ....... 33.35.37.39.41

Sender,

Sender,

Shroud,

Starter

Stator,

Stator,

Switch,

Switch,

Switch,

Switch,

Switch,

Switch,

Pressure-Oil ............. 11

Temperature ................ 11

Fan ........................13

............................ 9

Exciter .............. 27,29,31

Generator ............ 27,29,31

Heater Control ............. 17

Level -Cool ant ............15

Magnetic -Starter ......... 9

Pressure -Oil...... ........ 11

Selector ................ 55,57

Temperature ................ 9

Tachometer ......................59.61

Transducer, Temperature -Water .... 11

Transducer, Watt ................... 67

Transducer, Pressure -Oil ......... 11

Transformer, Current . . . . . . . . . . . . . . . 53

Valve, Drain-Oil ................. 9

Voltmeter ................. 55,57,59,61

Wattmeter ....................... 55,57

.2

Introduction

This Parts Catalog applies to the Generator Sets Listed below. The illustrations are

arranged in groups of related items, and each part or assembly is identified by a

Reference Number. All parts illustrated are typical, and unless otherwise mentioned

in the description column the parts are interchangeable between models. Dual Part No.

may be applicable; CPS are Cummins Power Systems aasigned Part Numbers and CEC are the

Cummins Engine Company asigned Part Numbers.

These typical illustrations are subject to change and reflect only the latest replace-

ment parta arrangement. The Right and Left sides of the Generator Set are determined

by FACING the FRONT of the Set- (Engine Radiator End)

Set Data Table

ENGINE ID. No. GEN SET ID No. RPM RATING BATTERY VOLTAGE

Note 1Note 2.

N855-G*$ xxxN@ 1800 RPM/ 1500 RPM -24 VDC

NT855-G~ —.

xxxNT@ 1800 RPM/ 1500 RPM 24 VOC

NTA855-G_ =N T~@ 1800 RPM/ 1500 RPM 24 VDC

NTTA855-G~ 1800 RPM/ 1500 RPM 24 VDC

—

Note:l *-Letter Sfor Standby, Letter Cfor Continuous Duty applications

Note:l #-Number 1thru 9used to denote size varations.

Note:2 x-Numbers used to denote kW ratings: eg: 230 meane 230,000 watt set.

Note:2 @-Number 1thru 9used to denote size varations.

Electrical Data Table

VOLTAGE

LOW YHIGH YIHERTZ WIRE

I

190/110

208/120

220/127

230/133

240/139

190/110

200/115

208/120

380/219 60 12

416/220 60 12

440/254 60 12

460/266 60 12

480/277 60 12

380/219 50 12

400/231 50 12

416/240 50 12

11

PHASE INOTES

3

3

3

3

3

3

3

3

Engine Replacement Parts

The External Engine Components added or modified during the Generator Set Assembly and

most General Maintance Items are identified in this Parta Catalog. For Internal Engine

Parta and Components not covered herein; refer to the applicable Cummins Engine GDrive

Parts Catalog’. .

3

.— ——.....————————

General Information

For parts or service, contact the distributor from whom you purchased

this equipment or refer to the nearest Authorized Cummins Distributor.

To avoid errors or delays in filling your parts order, always

full MODEL, SERIAL and ID No. from the nameplate.

cAC Generator Set

Model

kw kva pf phase

voltage amps

duty overload I

rpm hz I

class of insulation pmg vol taqe I

field amp max field voltage max

qenerator model no.

voltaqe requlator model no.

ID no.

qenerator set serial no.

BS5000 NEMA

For handy reference, insert “YOUR”

nameplate information in the spaces above.

-

give the

.

TAKE ALL NECESSARY PRECAUTIONS WHEN CHECKING OR CHANGING ENGINE OIL

NOT TO INGEST, BREATHE THE FUMES OR CONTACT THE OIL. USEO ENGINE OILS

HAVE BEEN IDENTIFIED BY FEDERAL AND SOME STATE AGENCIES AS CAUSING CANCER.

-

TAKE ALL NECESSARY PRECAUTIONS WHEN HANOLING ENGINE GASKETS. DO NOT

INGEST. BREATHE. OR CONTACT OUST FROM GASKETS. USE ADEQUATE VENTILATION

AND WtiR PROTECTIVE GLOVES, MASK AND

IDENTIFIED BY FEDERAL AND SOME STATE

4

CLOTHING. ASBESTOS HAS BEEN

AGENCIES AS CAUSING CANCER.

REF

NO.

1

:

:

6

7

8

1:

11

12

13

Alternator

13

CPS CEC

PART NO. PART NO.

191-1876 3011292

815-0714 3013904

526-0359 146159

511-0156 3040303

800-0216 S125

370-4036-01 66945

800-0202 S116C

526-0342 203760

191-1857 3029085

130-3176-02 ~:~~;6

800-0203

870-0452 70897

526-0353 203310

191-1846-01 3016627

191-1856 218505

815-0696 3012471

815-0697 3012472

QTY

USED

1

3

3

2

1

:

;

;

1

3

1

1

1

2

PART

DESCRIPTION

Guard, Belt -Alternator

Attaching Parts for Guard

Screw, Cap -Hex Head with Washer (1/4-20 x7/16”)

Washer, Flat (1/4”)

Belt, Drive -Alternator

Screw, Cap -Hex Head with Washer (1/2-13 x2“)

Spacer

Screw. CaD -Hex Head (7/16-20 x3-1/2”)

Washer, F’lat (7/16”) -

Link, Adjusting -Alternator

Pulley

Screw, Cap -Hex Head (1/2-20 x6“)

Nut, Hex (1/2-20)

Waaher, Flat (1/2”)

Alternator

Support, Mounting -Alternator

Attaching Parts for Support

Screw, Cap -Hex Head with Washer (3/8-16 x1-1/4”)

Screw, Cap -Hex Head with Washer (3/8-16 x1-1/2”)

5

Air cleaner -Standard

REF CPS CEC

NO. PART NO. PART NO.

1140-2226 178957

2140-1260

3503-1585-03 125741

503-1585-11 140313

503-1585-11 140313

503-1585-17 149437

4140-2249 3315741

800-0585 S105

850-0103 S604

862-0033 S223

QTY

USED

4

4

4

I

PART

DESCRIPTION

Indicator, Air Restriction (Includes Fitting)

Fitting, Male -Hex

Clamp, Hose -T-8olt

All Sets

N, NT, NTA

NTTA

NTTA

Cleaner, Air -Disposable

Attaching Parts for Air Cleaner

Screw, Cap -Hex Head (3/8-16 x3-1/2”)

Washer, Lock -Spring (3/8”)

Nut, Hex (3/8-16)

6

Air Cleaner -Heavy Duty

REF

NO.

8

9

CPS CEC

PART NO. PART NO,

140-2226 1’78957

140-1260

503-1585-03 125741

503-1585-11 140313

503-1585-11 140313

503-1585-17 149437

503-1585-24 3175623

140-1545 3013238

140-2277 3000307

140-2224 3000958

140-1654 3013206

140-1649 3013210

140-1655 3013207

140-1650 3013211

140-0799 197221

800-0209 S112

850-0103 S604

862-0033 S223

QTY

USED

1

1

2

1

6

1

:

:

1

1

;

2

4

4

4

PART

DESCRIPTION

Indicator, Air Restriction (Includes Fitting)

Fitting, Male -Hex

Clamp, Hose -T-Bolt

All Sets

NT, NTA

NTTA

NTTA

NT, NTA

Cap, Air Cleaner (Fit 7“ Inlet)

Cleaner, Air (Includes Elements) NT, NTA

Cleaner, Air (Includes Elements) NTTA

Element, Primary -Air Cleaner

NT, NTA

NTTA

Element, Secondary -Air Cleaner

NT, NTA

NTTA

Strap, Mounting (16” ID)

Attaching Parts for Strap

Screw, Cap -Hex Head (3/8-16 xl“)

Washer, Lock -Spring (3/8”)

Nut, Hex (3/8-16)

7

..

External Engine Components

Left Side

&

/’

“\

1

1’

a

External Engine Components

Left Side

REF

NO.

1

2

3

4

5

6

7

8

1:

11

12

13

14

15

16

17

CPS CEC

PART NO. PART NO.

Note 1

130-3537

130-3541

122-0755

122-0755

505-1379 S915A

504-0162 3023067

505-0230 S920

505-1377-05 123824

337-2401-03 3018924

416-0636

416-0473

416-0639

307-2621-02 3050692

3021036

191-1588

3302770

3302884

254608

Note 2&3

309-0572-02 3048727

Note 2&3

309-0596-06 3056355

309-0596-04 3056353

338-2473 3066832

502-0292 67946

QTY

USEO

1

1

1

2

1

1

1

1

1

1

1

1

1

1

:

1

1

1

1

1

1

1

PART

DESCRIPTION

Filter, Water -W/Corosion Inhibiting Chemical DCA4

Service for Cooling Systems

Pre-Charging for Cooling Systems

Filter, Oil

NT

NT, NTA, NTTA

Plug, Pipe

Valve, Gate -Oil Shutoff

Nipple, Pipe

8ushing, Reducer -Hex

Lead, Electrical -Ground

Cable, 8attery (55” Lg)

Cable, 8attery -Jumper

Cable, 8attery (60’’Lg)

Switch, Magnetic

Starter, 24 VDC

Standard

Heavy Duty

Element, 8reather

Element, Vapor

Gasket

Switch, Temperature

Spec A, & B OLD STYLE (Nason)

Switch, Temperature -Alarm &Shutdown (4 Wire Harness)

Spec A,B &DNEW STYLE(Robert-Shaw): Spec A,B Require

Adapter Harness for interface with Engine Wiring Harness)

Switch, Temperature -Alarm (u/w 338-2471 Forked Harness)

Switch, Temperature -Shutdown (u/w 338-2471 in Dual Switch

Applications or with 338-2473 Harness in Single Application

Harness, Wiring -Forked (Spec A,8 Oual Switch Application)

Washer, Sealing -Copper

NOTES :1. Replacement cartridges recommend and should be used in lieu of the Original

Engine Factory Installed Item which contains aPre-Charge amount of DCA or

DCA4 Chemical. Replacement with Pre-charge Cartridge may overload the Cooling

System and cause problems or failure of the Set.

2. New Style Switches introduced During Spec 8Gen Set Assembly and Standard on Spec D

Gen Sets during 1988. Replacement of old style (NASON) items with new style (R08ERT-SHAW)

items Recommended by Cummins Engine Company Engineering.

3. Switch is sometimes located in front and below the water outlet elbow that connects to

upper radiator hose.

External Engine Components

Right Side

3“

I“n

‘J (,. ---

10

External Engine Components

Right Side

PART

DESCRIPTION

Switch &Harness -Engine Coolant Temperature

Spec A & B OLD STYLE (Nason)

Switch, Temperature -Alarm, Low Temp (2 Wire Harness)

Switch, Temperature -Shutdown, Hi Temp (2 Wire Harness)

Switch, Temperature -Alarm &Shutdown (4 Wire Harness)

Spec A, B & DNEW STYLE(Robert-Shaw): SPec A.B Require

Adapter Harness for interface with Engine Wiring Harness)

Switch, Temperature -Alarm (u/w 338-2471 Forked Harness)

Switch, Temperature -Shutdown (u/w 33B-2471 in Dual Switch

Applications or with 338-2473 Harness in Single Application.

Harness, Wiring (Spec A,B Single Switch Application)

Harness, Wiring -Forked (Spec A,B Dual Switch Application)

Transducer (Sender), Temperature -Engine Coolant

Filter, Fuel -With Orain

Transducer (Sender). Pressure -Oil

Switch &Harness -Engine Oil Pressure

S~t~h& BOLO STYLE (Nason)

,,

-Shutdown with 3Wire Harness (12PSI)

Switch -Alarm &shutdown with 4Wire Harness (12/18pSI) .

Spec A, B & DNEW STYLE (Robert-Shaw); Spec A-B Require . .

Adapter Harness for interface with Engine Wiring Harness)

Switch, Pressure -Alarm (u/w 338-2470 Forked Harness)

Switch, Pressure -Shutdown (u/w 338-2470 in Oual Switch .“

Application or with 33B-2472 in Single Application) .~

Harness, Wiring (Spec A,B Single Switch Application)

Harness, Wiring (Spec A,B Dual Switch Application)

Harness, Wiring -Engine

SpecA&B

Spec O

Heater, Oil -300 Watt

120 VAC

240 .VAC

480 VAC’

Transducer (Sender), Temperature -Engine Oil ,“

REF

NO. CPS CEC QTY

PART NO. PART NO. USED

1Note 1,-

309-0570 3034866 1

309-0569-04’ 3048725 .1‘

309-0572-02 3048727 ~

Notsl.- ,,

309-0596-06 3056355” 1

309-0596-04 3056353 1

338-2471 3066834 1

338-2473 3066832 ‘.1

302-1B54 3015238 1

149-2249 2’

302-1853 3015237 1 ,,

,,,

Notel’ ““

309-0565-01 3034864 “’ 1

309-0566 3034863 1

Notel :.,, :“, :..

309-0595-02 3056344. ‘“ 1

309-0595-03 3056345 1.

2

3

4

5

,,

33B-2Li72 3066830 “1”

338-2470” ~~~3066B35 1

338-2272 3053031 ‘$ 1“

33B-2499 3062865 1

6

7

333-0407-02 167619 1

333-0407-04 167621 1

333-0407-05 3000214

302-1854 ,: 301523B ;

.,,

155-2281 203432 1

155-2310-01 3027566 ‘1

,,,

r,.

155-1241” 190351’” 1:

155-2310-02 3027567 “1

8

9NT, NTA

NTTA

Elbow, Exhaust -Plain : . .

NT, NTA :.,-

NTTA :“~ ~

Elbow, Exhaust-..breadeded ~~

NT, NTA ‘. .:

NTTA

Filter, Oil -Bypass ,’

Gasket, Flange ‘:

10

11

,. ...

,..

NOTE:Standard on Spec O

new style (ROBERT-SHAW)

New Style Switches introduced During Spec BGen Set Assembly and

Gen Sets during 1988. Replacement of old style (NASON) items with

items ,Recommended by Cummins Engine Company Engineering.

,,,

,“ ,.

1.

,.

,,

:..

,,’

,.

ian, Fan Guards

.

Fan, Fan Guards

Ktt

NO.

1

2

3

4

5

6

7

8

1:

11

12

13

14

Grs

PART NO.

130-3181

815-0695

815-0699

130-3182

815-0700

130-3214

815-0700

130-3213

800-0228

850-0101

862-0031

511-0160

130-3188

CEC

PART NO.

3011301

3010595

3033378

3011302

3006182

3011303

3006182

3058233

S168C

S600

S224

178708

3033414

800-0212 S199B

130-3192-12 3035776

130-3191-02 3005589

130-3193

130-3347

130-3197

800-0209

526-0346

850-0103

862-0033

130-3187

800-0210

526-0346

850-0103

862-0033

130-3186

800-0210

526-0346

850-0103

130-3183

815-0700

3005592

3012649

3000256

S112

S602

S604

S223

3000258

S103D

S602

S604

S223

3000257

S103D

S602

S604

3039526

3006182

QTY

USED

2

10

12

1

3

1

3

2

:

4

2

1

6

1

1

1

1

2

4

4

4

4

2

4

4

4

4

2

4

4

4

1

8

PART

DESCRIPTION

Guard, Fan -Side

Attaching Parts for Guard

Screw, Cap -Hex Head, with Washer (3/8-16 xl“)

Screw, Cap -Hex Head with Washer (1/4-20 x5/8”)

Guard, Fan -Top &Rear, Left Side

Attaching Parts for Guard

Screw, Cap -Hex Head with Washer (3/8-16 x7/8”)

Guard, Fan -Top &Rear, Right Side

Attaching Parte for Guard

Screw, Cap -Hex Head with Waeher (3/8-16 x7/8”)

Brace

Attaching Parts for Brace

Screw, Cap -Hex Head (1/4-20 xl“)

Washer, Lock -Spring (1/4”)

Nut, Hex (1/4-20)

Belt, Drive

Fan, Cooling -Pusher

Attaching Parts for Fan

Screw, Cap -Hex Head (3/8-16 x3-3/4”)

Spacer, Fan

Spacer, Pilot -Fan

Gasket

Hub Assembly (See Engine Parts Catalog for Components)

Support, Radiator

Attaching Parts for Support

Screw, Cap -Hex Head (3/8-16 xl“)

Washer, Fait (17/32”)

Waeher, Lock -Spring (3/8”)

Nut, Hex (3/8-16)

Bracket, Lower -Radiator Support

Attaching Parts for Bracket

Screw, Cap -Hex Head (3/8-16 x1-1/4”)

Washer, Flat (17/32”)

‘Washer, Lock -Spring (3/8”)

Nut, Hex (3/8-16)

Bracket, Upper -Radiator Support

Attaching Parts for Bracket

Screw, Cap -Hex Head (3/8-16 x1-1/4”)

Washer, Flat (17/32”)

Washer, Lock -Spring (3/8”)

Shroud, Fan

Attaching Parts for Shroud

Screw, Cap -Iiex Head with Washer (3/8-16 x7/8”)

Cooling System -Radiator

And Skid Base

REF

NO.

1

$

4

5

6

:

1:

11

12

13

14

15

16

17

18

19

20

21

22

23

24

CPS CEC

PART NO. PART NO.

501-0537-02 AS5026SS

502-1044 120437

505-1381 S9210

502-1045-12 143950

503-1586 43828d

503-1572 67185

130-3196 3000285

505-0057 S962

503-1587 43828F

503-1573 3024128

130-3179 3000260

503-1603 42828A

503-1634 3818267

503-1637 3054355

130-3341 3028994

502-1052 153408

338-2356-01 3035124

309-0579-03 3046031

505-1380 3008470

3000247

130-3195-01 3050166

130-3195-02 3050167

130-3195-05 3050170

800-0215 S113

526-0353 203310

850-0105 S608

862-0035 S200

130-0523

403-2677 3000248

800-0215 S113

850-0105 S608

862-0035 S200

403-2674-01 3054649

PART

DESCRIPTION

Hose Assembly, Fuel (24”)

Elbow, Pipe -Male, 45 Deg

8ushing, Reducer -Hex

Connector, Pipe -Male/Female

Clamp, Hose

Hose, Radiator -Hump

Tube, Water -Upper

Plug, Pipe -Square Head (1/8 NPTF)

Clamp, Hose

Hose, Radiator -Hump

Tube, Water -Lower

Clamp, Hose

Hose, Rubber

Hose, Rubber

Tube, Water -Make Up

Coupling, Hose

Harness, Wiring -Coolant Switch

Switch, Low Coolant Level

Plug, Pipe

Grill, Radiator

Radiator (Includes Cap; Excludes Grill)

NT

NTA

NTTA

Attaching Parts for Radiator

Screw, Cap -Hex Head (1/2-13 x1-1/2”)

Washer, Flat (1/2”)

Washer, Lock -Spring (1/2”)

Nur, Hex (’1/2-13)

Cap, Radiator -7 Lb

Bracket, Lifting

Attaching Parts for Bracket

Screw, Cap -Hex Head (1/2-13 x1-1/2”)

Washer, Lock -Spring (1/2”)

Nut, Hex (1/2-13)

Base, Skid

I

15

Heater -Engine Coolant

18

20

2

22

0

.,

16

.,,

.—.

Heater -Engine Coolant

REF

NO.

1

2

3

4

5

6

7

8

9

:?

12

13

14

;:

17

18

19

20

21

22

CPS CEC

PART NO. PART NO.

501-0537-03 AS40325SS

502-1043-~i 68139

503-1603 43828A

503-1602 3027706

503-1604 170049

502-1047-01 3056760

502-1047-01 3056760

130-3225 3056688

130-3444 3064662

130-3222 3000264

130-3226 3056759

Note 1

333-0389-03 3056183

333-0389-01

333-0389-06 3056185

333-0389-06 3053979

333-0389-02

333-0>89-04 3056184

333-0413-02

333-0413-03 3063472

333-0413-01

333-0413-04 3063632

333-0413-09 3063630

333-0413-00 3063473

333-0413-07

333-0413-10 3063631

800-0222 S114

850-0101 S600

402-0608 3035083

402-0609 3035084

504-0003

Note 23059903

Note 33059904

130-3189 3056255

800-0210 S103D

850-0103 S604

871-0028 S254

309-0567-01 3056188

309-0567-02 3056189

800-0222

850-0101

862-0031

402-0608

402-0609

Note 4

Note 5

Note 6

Note 7

333-0390

800-0210

850-0103

871-0028

NOTES :1. ::~te:;

S114

S600

S224

3035083

3035084

S103D

S604

S254

PART

DESCRIPTION

Hose Assembly -Oil Pressure

Elbow, Pipe -Male, 90 DEG

Clamp, Hose

Hose, Rubber

Elbow, Hose -Rubber

Coupling, Hose -Elbow, 90 OEG

Sets with YWater Tube

Sets without YWater Tube

Tube, Water -23”LG (Used on Set without YWater Tube)

Tube, Water -21”LG (Used on Set with YWater Tube)

Tube, Water -“Y”

Tube, Water -7-3/4”LG

Heater, Electrical -Coolant (Includes Thermostat, Drain Cock,

Mounting Nuts and may or may not include pressure switch)

With Oil Pressure Switch

120 VAC, 2500 Watt

240 VAC, 2500 Watt

480 VAC, 2500 Watt

120 VAC, 4000 Watt

240 VAC, 4000 Watt

480 VAC, 4000 Watt

Without Oil Pressure Switch

120 VAC, 2500 Watt

208 VAC, 2500 Watt

240 VAC, 2500 Watt

480 VAC, 2500 Watt

120 VAC, 4000 Watt

208 VAC, 4000 Watt

240 VAC, 4000 Watt

480 VAC, 4000 Watt

Attaching Parts for Heater “

Screw, Cap -Hex Head (1/4-20 x3/4”)

Washer, lock -Spring (1/4”)

Isolator, Vibration

Isolator, .Vibration

Nut, Special (Supplied with Heater)

Cock, Drain (1/4 NPT)

Thermostat

Switch, Pressure -Oil

8racket, Mounting -Heater

Attaching Parts for Bracket

Screw, Cap -Hex Head (3/8-16 x1-1/4”)

Wa;he~:xlock -Spring (3/8”)

-8rass (3/8-16)

Contr;l -Heater (Includes Contactor, Stap-down

Transformer with Fuse[480V Unit Only ,Ground Lug and 80X)

/120 VAC (Complete Assy without Trans ormer)

480 VAC (Complete Assy with Transformer)

Attaching Parts for Switch

Screw, Cap -Hex Head (1/4-20 x3/4”)

Washer, lock -Spring (1/4”)

Nut, Hex (1/4-20)

Isolator, Vibration

Isolator, Vibration

Contactor (37.5 AMP, 3Pole, SPST)

Fuse (1 AMP) [WAT# 287-15-2-69]

Transformer, Step-down (240/480VAC Primary, 120 VAC

Secondary, with Fuse Clips Terminals)

80X, Elect~ical

8racket, Mounting -Switch

Attaching Parts for Bracket

Screw, Cap -Hex Head (3/8-16

Washer, Lock -Spring (3/8”)

Nut, Hex -8rass (3/8-16)

and Controls Manufactured by Watlow Industries Inc.

Watlow Electric Co. Hannibal, Mo.

2. Watlow No. 202-0-41-2

3. Watlow No. 483-0-16-1

17

x1-1/4”)

4. Wat low No. 198-0-20-2

5. Watlow No. 287-15-2-69

6. Wat 1ow No. 512-0-1-23

‘f. Nat 10W No. 303-62-29-46

Set “Housing

18

Set Housing

PART

DESCRIPTION

Catch

Handle, Door (Includes Key)

Key

Door, Rear (Less Handle)

Ktr

NO. bra ~t~ QIY

PART NO. PART NO. USED

406-0089

406-0157

406-0565

405-4027

3

4

Attaching Parts for Door

Screw, Self-locking -Hex Washer Head (1/4-20 x1/2”)

Nut, Self-locking -Hex with Washer (1/4-20)

Grille, Rear

Attaching Parts for Grille

Screw, Self-locking -Hex Washar Head (5/16-18

Nut, Self-locking -Hex with Washer (5/16-18)

Panel, Rear -Lower

Attaching Parts for Panel

Screw, Self-locking -Hex Washer Head (5/16-18

Nut, Self-locking -Hex with Washer (5/16-18)

Door, Side (Includes Mounting Pivot Clips)

Grille, Side -Upper

Attaching Parts for Grille

Screw, Self-locking -Hex Washer Head (5/16-18

Nut, Self-locking -Hex with Washer (5/16-18)

Grille, Side -Lower (With U8olt)

Attaching Parts for Grille

Screw, Self-locking -Hex Washer Head (5/16-18

Nut, Salf-locking -Hex with Washer (5/16-18)

Panel, Side -Center

Attaching Parts for Panel

Screw, Self-locking -Hex Washer Head (5/16-18

Nut, Self-locking -Hex with Washer (5/16-18)

Panel, Side -8ase

Attaching Parts for Panel

Screw, Self-locking -Hex Washer Head (5/16-18

Nut, Self-locking -Hex with Waaher (5/16-18)

Top, Housing

N, NT, NTA

NTTA

Attaching Parts for Top

Screw, Self-locking -Hex Washer Head (5/16-18

Nut, Self-locking -Hex with Washer (5/16-18)

8race, Panel

Right Hand

Left Hand

Attaching Parts for 8race

Screw, Self-locking -Hex Washer Head (5/16-18

Nut, Self-locking -Hex with Washer (5/16-18)

Panel, Front -Housing

Panel, Rear -Housing

Screw, Self-locking -Hex Washer Head (1/4-20 x1/2”)

Nut, Weld (Used as Pivot)

Rivet, Drive Pin (8 Per Door)

Washer, Flat (3/16”) (8 Per Door)

Clip, Pivot -Door (4 Per Door)

Panel, Rataining -Insulation (Not Illustrated)

821-0010

870-0212

405-4021

3

3

1

5

821-0014

870-0257

405-4029

4

4

1

x1/2”)

x1/2”)

x1/2”)

x1/2”)

x1/2”)

x3/4”)

x1/2”)

x1/2”)

6

821-0014

870-0257

405-4014

405-4020-02

4

4

6

6

7

8

821-0014

870-0257

405-4020-01

24

24

6

9

821-0014

870-0257

405-4015

24

24

4

10

821-0014

870-0257

405-4026

:

2

8

8

1

1

11

821-0016

870-0257

12 405-4011-00

405-4011-01

821-0014

870-0257

13

405-4023-01

405-4023-02

821-0014

870-0257

405-4009

405-4022

821-0010

870-0258

818-0150

526-0003

405-1872

405-4028

8

48

:

24

24

48

48

24

2

Notes

GENERATOR SECTION

TABLE OF CONTENTS

Generator Size Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

GeneratorsSAEl/SAE14 ......................................... 24

GeneratorsSAEO/SAE18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Generator Stator Section [Frame Size 3] ....................... 27

Generator Stator Section [Frame Size 4] ....................... 29

Generator Stator Section [Frame Size 5] ....................... 31

Generator Rotor Section [Frame Size 3, SAEl/SAE14] ............. 33

Generator Rotor Section [Frame Size 4, SAEl/SAE14] ............. 35

Generator Rotor Section [FRame Size 4, SAEO/SAE18] ............. 37

Generator Rotor Section [Frame Size 5, SAEl/SAE14] ............. 39

Generator Rotor Section [Frame Size 5, SAEO/SAE18] . . . . . . . . . . . . . 41

Permanent Magnet Exciter ...................................... 42

22

GENERATOR TABLE

OPTION

CODE

MG8301

MG8302

MG8303

MG8304

MG8305

MG8306

MG8307

MG8308

MG8309

MG831O

MG8311

MG8312

MG8313

MG8314

MG8315

MG8316

MG8317

MG8318

MG8319

‘RAME

SIZE

3A

3B

3C

3D

4C

4D

4E

4F

40

4E

4F

SC

SD

SE

5F

SC

5D

SE

SF

4DPTR

SAE

1

1

1

1

1

1

1

1

0

0

0

1

1

1

1

0

0

0

0

DISK

SAE

14

14

14

14

14

14

14

14

18

18

18

14

14

14

14

18

18

18

18

LEAD

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

kw RATING

Standby

Prime Pwr

Standby

Prime

Standby

Prime Pwr

Standby

Prime Pwr

Standby

Prime Pwr

Standby

Prime

Standby

Prime Pwr

Standby

Prime Pwr

Standby

Prime Pwr

Standby

Prime

itandby

‘rime Pwr

standby

‘rime Pwr

Standby

‘r ime

standby

‘rime Pwr

standby

‘rime Pwr

standby

‘rime Pwr

standby

‘r ime

standby

‘rime Pwr

Standby

‘rime Pwr

380

190

115

105

135

125

150

140

180

165

210

195

240

225

290

275

340

310

240

225

290

275

340

310

400

370

425

390

515

480

570

525

400

370

425

390

515

480

570

525

LTAGI

416

208

120

110

145

130

160

145

185

170

215

205

250

230

305

280

350

320

250

230

305

280

350

320

420

385

450

410

545

500

590

550

420

385

450

410

545

500

590

550

m

440

220

125

115

150

135

165

155

195

175

225

210

260

240

315

290

360

330

260

240

315

290

360

330

440

400

475

430

570

520

620

570

440

400

475

430

570

520

620

570

HERT

460

230

130

120

155

145

175

160

195

180

240

20

275

250

325

300

370

340

275

250

325

300

370

340

465

425

500

450

585

530

635

580

465

425

500

450

585

530

635

580

480

240

135

125

165

150

180

165

205

180

250

225

285

260

335

305

380

350

285

260

335

305

380

350

475

430

515

470

600

540

650

590

475

430

515

470

600

540

650

590

AT

380

190

100

95

125

110

135

125

155

145

190

175

215

200

255

235

280

265

215

200

255

235

280

265

355

325

400

360

460

420

500

450

355

325

400

460

420

500

450

0HEF

400

200

105

95

130

115

145

130

160

145

200

180

220

200

260

240

290

270

220

200

260

240

290

270

365

330

410

375

475

435

515

465

365

330

410

375

475

435

515

465

F416

208

110

100

135

120

150

135

165

150

210

190

225

205

270

245

300

275

225

205

270

245

300

275

375

335

425

385

490

450

530

480

375

335

425

385

490

450

530

480

I

23 I

Generators

SAE 1/ SAE 14

REF CPS

No. PART NO.

1

249-0298

249-0218

249-0315

2Note 1

800-0221

850-0108

526-0360

862-0036

800-0204

800-0204

800-0586

850-0104

800-0584

800-0581

.526-0353

CEC

PART NO.

S138

S612

146180

S203

S155

S155

106069

S61O

3052061

169195

203310

QTY

USED

1

4

4

4

2

2

4

2

8

12

4

12

8

8

8

1

PART

DESCRIPTION

Module, Permanent Magnet Exciter

(See Separate Page for Components)

Attaching Parta For Module

Screw, Cap -Hex Head (M8 x16mm)

Washer, Lock (M8)

Clamp, Retaining

Generator [Includes Pffi Exciter)

(See Separate Pages for Stator and Rotor Components)

Attaching Parts Generator To Skid

Screw,Cap -Hex Head (7/8-9 x3“)

Washer, Lock -Spring (7/8”)

Washer, Flat (l”)

Nut, Hex (7/8”)

Attaching Parts Adapter to Flywheel Housing

Screw, Cap -Hex Head (7/16-14 x1-1/2”)

Frame 3

Frame 4&5

Screw, Cap -Hex Head (7/16-14 x2“)

Frame 3

Washer, Lock -Spring (7/16”)

Attaching Parts Drive Disc to Flywheel

Screw, Cap -Hex Head (1/2-13 xl“)

Frame 3

Screw, Cap -Hex Head (1/2-13 x1-1/4”)

Frame 4&5

Washer, Flat (1/2”)

Note 1: For replacement Generator please supply the complete Gen Set nameplate and Generator

nameplate data.

24

Generators

SAE O/SAE 18

1

REF CPS

NO. PART NO.

1

249-0298

249-0218

249-0315

2Note 1

800-0238

850-0105

800-0236

800-0215

800-0216

850-0105

850-0105

815-0719

526-0362

CEC

PART NO.

S145

S608

S106

S113

S125

S608

S608

206332

200861

QTY

USED

1

4

4

4

2

2

14

8

4

14

12

6

6

PART

DESCRIPTION

Module, Permanent Magnet Exciter

(See Separate Page for Components)

Attaching Parta For Wodule

Screw, Cap -Hex Head (M8 x16mm)

Washer, Lock (M8)

Clamp, Retaining

Generator [Includes PMG Exciter)

(See Separate Pages for Stator and Rotor Components)

Attaching Parts Generator To Skid

Screw, Cap -Hex Head (1/2-13 x1-1/4”)

Washer, Lock -Spring (1/2”)

Attaching Parts Adapter to Flywheel Housing

Screw, Cap -Hex Head (1/2-13 x1-3/4”)

Frame 4

Screw, Cap -Hex Head (1/2-13 x1-1/2”)

Frame 5

Screw, Cap -Hex Head (1/2-13 x2“)

Frame 5

Washer, Lock -Spring (1/2”)

Frame 4

Frame 5

Attaching Parts Drive Disc to Flywheel

Screw, Cap -12 Point Drive (5/8-11 x1-1/4”)

Washer, Flat (5/8”)

Note 1: For replacement Generator please supply the colnplete Gen Set nameplate and Generator

nameplate data.

25

Generator

Stator Section

Frame 3

2

*

5-

E

I

26

4\

Generator

Stator Section

Frame 3

REF

NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

::

27

28

29

30

31

32

33

34

CPS

PART NO.

Note 1

Note 1

Note 1

Note 1

249-0631

249-0304

305-0770

305-0778

305-0803

249-0398

300-3278

249-0398

249-0395

249-0486

249-0295

249-0288

249-0287

249-0449

249-0569

302-1851

354-0031

249-0504

249-0289

249-0424

302-1852-01

249-0302

249-0202

249-0362

249-0444

249-0300

249-0218

249-0312

249-0361

249-0297

249-0291

249-0212

249-0334

249-0366

249-0354

249-0355

249-0368

Note 1

249-0201

249-0202

249-0404

249-0621

249-0622

Notes: 1. Items not

~long lead

CEC QTY

PART NO. USED

1

2

1

1

2

8

1

1

1

4

1

4

2

1

4

4

4

1

1

1

1

3

3

1

3

4

4

1

1

8

8

1

1

4

4

4

1

1

1

1

1

1

8

8

4

;

PART

DESCRIPTION

Lid

Panel, Side

Panel, Front

Panel, Rear

Lid, Electrical Box -Plain

Attaching Parts

Screw, Captive

Regulator, Voltage

Standard 1Phase

3Phase (Used with 3Phase Sensing Module)

Manual

Attaching Parts

Pillar, Threaded

Module, 3Phase Sensing

Attaching Parts

Pillar, Threaded

80X, Electrical

Module, Overvoltage

Attaching Parts

Screw, Cap -Hex Head (M5 x35mm)

Washer, Plastic (M5)

Nut, Hex -Nylon (M5)

Switch

RFI Suppressor Assy

Choke

Resistor, Adjustable

Transformer, ‘Voltage Sensing

810ck, Terminal

Panel, Terminal 810ck Mounting

Transformer, Current

Screw, Cap -Hex Head (M1O x65mm)

Washer, Lock -Spring (M1O)

Cap, 8earing -Outer

Circlip

Screw, Cap -Hex Head (M8 x30mm)

Washer, Lock -Spring (M8)

8earing, 8all

Cap, Bearing -Inner

Screw, Cap -Hex Head

(M6x55MM) Frama3A&3B

(M6x70MM) Freme3C&3D

Washer, Lock -Spring (M6)

Stator, Exciter

Frame 3A &3B

Frame 3C &3D

Bracket, End Frame 3A &3B

8racket.. End Frame 3C &3D

Grille, ”Inlet

Stator, Generator (Includes Terminal Studs and Links)

Attaching Parts Stator to Adapter

Screw, Cap -Hex Head (M1O x35mm)

Washer, Lock -Spring (M1O)

Link, Terminal

Heater, Electrical -Replacement

70 Watt, 120 VAC

70 Watt, 240 VAC

stocked, replacement available only on special order with

time likely.

Generator

Stator Section

Frame 4

2

/5

4\

28

Generator

Stator Section

Frame 4

REF

NO.

;

3

4

5

6

7

8

1:

:;

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

CPS

PART NO.

Note 1

Note 1

Note 1

Note 1

Note 1

249-0631

249-0304

305-0770

305-0778

305-0803

249-0398

300-3278

249-0398

249-0395

249-0486

249-0295

249-0288

249-0287

249-0449

249-0569

302-1851

354-0031

249-0504

249-0289

249-0424

302-1852-02

249-0314

249-0243

249-0202

249-0242

249-0232

249-0201

249-0202

249-0241

249-0245

249-0202

249-0244

249-0256

249-0212

249-0255

249-0200

Note 1

249-0204

249-0205

249-0200

CEC QTY

PART NO. USED

1

2

2

8

1

1

1

4

1

4

2

1

3

3

1

3

1

4

4

1

1

8

8

1

4

4

1

6

6

1

1

1

8

8

4

249-0621 1

249-0622 1

PART

DESCRIPTION

Lid

Panel, Side

Panel, Front

Panel, Rear

Bracket, Angle

Lid, Electrical Box -Plain

Attaching Parts

Screw, Captive

Regulator, Voltage

Standard 1Phase

3Phase (Used with 3Phase Sensing Module)

Manual

‘Attaching Parts

Pillar, Threaded

Module, 3Phase Sensing

Attaching Parts

Pillar, Threaded

Box, Electrical

Module, Overvoltage

Attaching Parts

Screw, Cap -Hex Head (M5 x35mm)

Washer, Plastic (M5)

Nut, Hex -Nylon (M5)

Switch

RFI Suppressor Assy

Choke

Resistor, Adjustable

Transformer, -Voltage Sensing

Block, Terminal

Panel, Terminal Block

Transformer, Current

Grille, Inlet -Air

Screw, Cap -Hex Head

Washer, Lock -Spring

Cap, Bearing -Outer

Circlip

Screw, Cap -Hex Head

Washer, Lock -Spring

Bearing, Ball

Screw, Cap -Hex Head

Washer, Lock -Spring

Cap, Bearing -Inner

Screw, Cap -Hex Head

Washer, Lock -Spring

Stator, Exciter

8racket, End

Stator, Generator (Includes Terminal

Attaching Parts Stator to Adapter

Screw, Cap -Hex Head (M12 x40MM)

Washer, Lock -Spring (M12)

Link, Terminal

Heater, Electrical

70 Watt, 120 VAC

70 Watt, 240 VAC

Notes: 1. Items not stocked, re~lacement available onlv

long lead time likely”. .

Mounting

(M1O X30MM)

(M1O)

(M1O X35mm)

(M1O)

(M1O X50mm)

(M1O)

(M6 x65mm)

(M6)

Studs and Links)

-Replacement

on special order with

Generator

Stator Section

i

Frame 5

23 22

“30

.—

Generator

Stator Section

Frame 5

REF

NO.

;

3

4

5

6

7

8

1:

11

12

13

14

15

16

17

;:

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

CPS

PART NO.

Note 1

Note 1

Note 1

Note 1

Note 1

249-0631

249-0304

305-0770

305-0778

305-0803

249-0398

300-3278

249-0398

249-0395

249-0486

249-0295

249-0288

249-0287

249-0449

249-0569

302-1851

354-0031

249-0504

249-0289

249-0424

302-1852-02

249-0248

249-0243

249-0202

249-0242

249-0232

249-0201

249-0202

249-0241

249-0245

249-0202

249-0244

249-0256

249-0212

249-0255

249-0272

Note 1

249-0204

249-0205

CEC QTY

PART NO. USED

1

2

1

1

2

2

8

1

1

1

4

1

4

2

1

:

4

1

1

1

1

:

1

3

1

4

4

1

1

8

8

1

4

4

1

6

6

1

1

1

8

8

249-0621 1

249-0622 1

PART

DESCRIPTION

Lid

Panel, Side

Panel, Front

Panel, Rear

Bracket, Angle

Lid, Electrical 80X -Plain

Attaching Parte

Screw, Captive

Regulator, Voltage

Standard 1Phase

3Phase (Used with 3Phase Sensing Module)

Manual

Attaching Parta

Pillar, Threaded

Module, 3Phase Sensing

Attaching Parts

Pillar, Threaded

Box, Electrical

Module, Overvoltage

Attaching Parta

Screw, Cap -Hex Head (M5 x35mm)

Washer, Plastic (MS)

Nut, Hex -Nylon (M5)

Switch

RFI Suppressor Assy

Choke

Resistor, Adjustable

Transformer, Voltage Sensing

Block, Terminal

Panel, Terminal Block Mounting

Transformer, Current

Grille, Inlet -Air

Screw, Cap -Hex Head (M1O x30mm)

Washer, Lock -Spring (M1O)

Cap, Bearinq -Outer

Circlip -

Screw, Cap -Hex Head (M1O x35mm)

Washer. Lock -SDrina fMIO)

Bearing, Ball ‘-‘ ‘

Screw, Cap -Hex Head (M1O x50mm)

Washer, Lock -Spring (M1O)

Cap, Bearing -Inner

Screw, Cap -Hex Head (M6 x65mm)

Washer, Lock -Spring (M6)

Stator, Exciter

Bracket, End

Stator, Generator (Includes Terminal Studa and Links)

Attaching Parts Stator to Adapter

Screw, Cap -Hex Head (M12 x40mm)

Washer, Lock -SDrina (M12)

Heater, Electrical’- R=piacernent

70 Watt, 120 VAC

70 Watt, 240 VAG

Notes: 1. Items not stocked, replacement available only on special order with

long lead time likely”.

.. .

31

——

Generator

Rotor Section

SAE 1/ SAE 14

32

.——.————— .——..———---— ——

Generator

Rotor Section

SAE 1/ SAE 14

REF

NO.

1

;

:

6

7

8

9

;!

12

13

14

CPS

PART NO.

249-0371

249-0294

249-0307

249-0308

249-0369

249-0292

249-0402

249-0328

249-0363

Note 1

249-0367

249-0271

249-0340

249-0281

249-0341

249-0282

249-0283

249-0294

CEC QTY

PART NO. USED

2

8

8

8

1

8

1

3

1

1

1

1

1

3

1

3

1

2

Frame 3

PART

DESCRIPTION

Screen, Air -Adapter

Attaching Parts

Screw, Cap -Hex Head

Washer, Lock -Spring

Washer, Flat (MS)

Adapter, Generator (SAE1

Screw, Cap -Hex Head

(M16 x60mm)

Plate, Pressure

Disc, Drive (SAE14)

SDacer

M5 x12mm)

M5 )

Rotor, Generator (Includes Exciter, Key, and Rectifier Assemblies)

RotDr, Exciter (Ooes Not Include Rectifier ASSY)

Key

Rectifier Assy, Forward (Includes Item 11 Diodes)

Oiode, Forward Polarity

Rectifier Assy, Reverse (Includes Item 13 Oiodes)

Diode, Reverse Polarity

Variater

Attaching Parts

Screw, Cap -Hex Head (M5 x12mm)

Notea: 1. Items not stocked, replacement available only on special order with

long lead time likely.

Generator

Rotor Section

SAE 1/ SAE 14

Frame 4

II8

11 10

6

34

1

REF

NO.

1

2

3

:

7

8

1:

11

12

13

CPS

PART NO.

249-0311

249-0294

249-0307

249-0365

249-0436

249-0231

249-0230

249-0397

Note 1

249-0321

249-0271

249-0237

249-0239

249-0238

249-0240

Notes: 1. Items not

long lead

CEC fTYD

PART NO.

2

12

12

12

1

8

1

5

1

:

1

3

3

1

Generator

Rotor Section

SAE 1/ SAE 14

,_Frame 4

PART

DESCRIPTION

Screen, Air -Adapter

Attaching Parts

Screw, Cap -Hex Head (M5 x12mm)

Washer, Lock -Spring (M5)

Washer, Flat (M5)

Adapter, Generator SAE 1

Screw, Cap -Hex Head (M20 x50mm)

Plate, Pressure

Disc, Drive SAE 14

Rotor, Generator (Includes Exciter, Key, and Rectifier ASSY)

Rotor, Exciter (Does Not Include Rectifier Assy)

Key

Rectifier Assy (Includes Diodes)

Diode, Forward Polaritv

Diode; Reverse Polarit~

Varister

stocked, replacement

time likely.

available only on special order with

35

Generator

Rotor Section

SAE 0/ SAE 18

Frame 4

5

36

REF

NO.

1

2

3

4

5

7

8

1:

11

12

13

CPS

PART NO.

249-0311

249-0294

249-0307

249-0365

249-0435

249-0231

249-0230

249-0276

Note 1

249-0321

249-0271

249-0237

249-0239

249-0238

249-0240

CEC QTY

PART NO. USED

2

12

12

12

1

8

1

5

1

1

1

1

3

3

1

Generator

Rotor Section

SAE 0/ SAE 18

Frame 4

PART

DESCRIPTION

Screen, Air -Adapter

Attaching Parts

Screw, Cap -Hex Head (M5 x12mm)

Washer, Lock -Spring (MS)

Washer, Flat (MS)

Adapter, Generator SAE O

Screw, Cap -Hex Head (M20 x50mm)

Plate, Pressure

Disc, Drive SAE 18

Rotor, Generator (Includes Exciter, Key, and Rectifier Assy)

Rotor, Exciter (Does Not Include Rectifier Assy)

Key

Rectifier Assy (Includes Diodes)

Diode, Forward Polarity

Oiode, Reverse Polarity

Varister

Notes: 1. Items not stocked, replacement available onlv on sDecial order with

long lead time likely’.

37

Generator

Rotor Section

SAE 1/ SAE 14

Frame 5

1

REF

NO.

1

2

3

4

5

6

7

8

1:

11

;:

—

CPS CEC

PART NO. PART NO.

249-0408

249-0294

249-0307

249-0365

249-0521

249-0437

249-0230

249-0397

249-0463

Note 1

249-0522

249-0271

249-0237

249-0239

249-0238

249-0240

QTY

USED

2

12

12

12

1

8

1

4

1

1

1

1

1

3

3

1

Generator

Rotor Section

SAE 1/ SAE 14

Frame 5

—- -——

PART

DESCRIPTION

Screen, Air -Adapter

Attaching Parts

Screw, Cap- Hex Head (M5 x12mm)

Washer, Lock -Spring (M5)

Washer, Flat (M5)

Adapter, Generator SAE 1

Screw, Cap -Hex Head (M20x 75mm)

Plate, Pressure

Disc, Drive SAE 14

Spacer

Rotor, Generator (Includes Exciter. KeYL and Rectifier AssY)

Rotor, Exciter (Does Not Include Rectlfler AssY)

Key

Rectifier Assy (Includes Diodes)

Diode, Forward Polarity

Diode, Reverse Polarity

Varister

Notes: 1. Items not

long lead

stocked, replacement available only on special order with

time likely.

5

Generator

Rotor Section

SAE 0/ SAE 18

Frame 5

1

REF

NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

CPS

PART NO.

249-0408

249-0294

249-0307

249-0365

249-0322

249-0437

249-0230

249-0276

249-0277

Note 1

249-0522

249-0271

249-0237

249-0239

249-0238

249-0240

Notes: 1. Items not

long lead

CEC $:;D

PART NO.

Generator

Rotor Section

SAE 0/ SAE 18

Frame 5

PART

DESCRIPTION

Screen, Air -Adapter

Attaching Parts

Screw, Cap -Hex Head (M5 x12mm)

Washer, Lock -Spring (M5)

Washer, Flat (MS)

Adapter, Generator SAE O

Screw, Cap -Hex Head (M20 x75mm)

Plate, Pressure

Oisc, Drive SAE 18

Spacer

Rotor, Generator (Includes Exciter, Key, and Rectifier Assy)

Rotor, Exciter (Ooes Not Include Rectifier Assy)

Key

Rectifier Assy (Includes Diodes)

Diode, Forward Polarity

Oiode, Reverse Polarity

Varister

stocked, replacement

time likely.

available only on special order with

41

.—.

Generator

Permanent Magnet Exciter

m

/

/

4

REF CPP

NO. PART NO.

1249-0497

249-0294

249-0307

2249-0423

3249-0426

4249-0427

249-0644

249-0399

249-0495

249-0202

5249-0313

CEC QTY

PART NO. USEO

1

3

3

3

1

1

1

PART

DESCRIPTION

Cover

Attaching Parts For Cover

Screw, Cap -Hex Head (M5 x12mm)

Washer, Lock (M5)

Pillar, Threaded

Stator, Exciter with Frame

Rotor, Exciter (Select Rotor as Required)

Frame 2, 3, 4Generators

Frame 5, 6, 7Generators

At~~~ing Parts For Rotor (Select Bolt as Required)

-Frame 2, 3, 4Generators

Bolt -Frame 5, 6, 7Generators

Washer, Lock (M1O)

Pin, Oowel

42

—.—

CONTROL SECTION

TABLE OF CONTENTS

Control, Generator Set . . . . . . . . . . . . . . . . . . . . . . ...*.. .s.o*”o”””s.” 53

Control Pane

Control Pane

Control Pane

,Generator (Sets with LED Indicator Lights) . . . . . . 55

,Generator (Sets with Bulb Indicator Lights) ..... 57

tEngine (Sets with LED Indicator Lights) . . . . . . . . . 59

Control Panel, Engine (Sets with Bulb Indicator Lights) ........ 61

Control Wiring Harnesses (Sets with LED Indicator Lights) . . . . . . 63

Control Wiring Harnesses (Sets with Bulb Indicator Lights) . . . . . 65

Control Internal Components (Sets with LED Ind Lights) ......... 66

Control Internal Components (Sets with Bulb Ind Lights) . . . . . . . . 67

Control Alarm Module ..................... .... -. -. .””” ”””” ”sss” 68

51

Generator Set Control

52

Generator Set Control

REF

NO.

1

2

3

4

5

6

7

8

CPS CEC

PART NO. PART NO.

NFS NFS

862-1001 70299

850-1040 70189

NFS NFS

815-0701 3016086

NFS NFS

NFS NFS

NFS NFS

337-2402 3016849

402-0610 204493

302-1866-05 3011674

302-1866-09 3011678

302-1866-13 3011682

302-1866-15 3011684

302-1866-17 3011686

302-1866-21 3011690

302-1866-24 3014135

302-1866-27 3051479

302-1866-28 3051480

QTY

USED

1

8

8

1

6

1

1

1,

1

4

3

3

3

3

3

3

3

3

3

PART

DESCRIPTION

Control, Generator Set (See Items 3Thru 5for Components)

Attaching Parts for Control

Nut, Hex (1/4-20)

Washer, Lock -Spring (1/4”)

Cover. Control

Attaching Part for Cover

Screw, Machine -Round Head (1/4-20 x1/2”)

Control Panel, Generator (See Separate Pages for Components)

Control Panel, Engine (See Separate Pages for Components)

Internal Components and Wiring Harnesses (See Separate Pages

Selection)

Lead, Electrical -Ground

Mount, Vibration

Transformer, Current (Select as Required)

400:5 Ratio (Used with 200/400 AMP Ammeter)

600:5 Ratio (Used with 300/600 AMP Ammeter)

800:5 Ratio (Used with 400/800 AMP Ammeter)

1000:5 Ratio ”(Used with

1200:5 Ratio (Used with

Single Scale Ammeter)

1600:5 Ratio (Used with

2000:5 Ratio (Used with

2500:5 Ratio (Used with

3000:5 Ratio (Used with

Scale Ammeters)

500/1000 AMP Ammeter)

600/1200 AMP Ammeter and 1200 AMP

800/1600 AMP Ammeter)

1000/2000 AMP Ammeter)

2500 AMP Single Scale Ammeter)

1500/3000 AMP &3000 AMP Single

Generator Control Panel

With LEDIndicator Lights

Generator Control Panel

With LEDIndicator Lights

REF

NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

;:

::

20

21

22

CPS

PART NO.

812-0075

306-3523

98-5387

870-0437

306-3522

870-0451

300-3283

300-3282

300-3281

CEC

PART NO

70646

3053064

3053063

3053062

3015057

3015058

3055738

3035149

322-0398 3035016

322-0397-01 3035018

3056064

3056065

3056063

308-0884 3015860

303-0288 3058451

302-1860 3056071

302-1856 3015043

302-1858 3015044

302-1871-05 3039530

302-1862 3015035

302-1863 3015036

302-1871-06 3051478

302-1864 3015037

302-1865 3015038

302-1871-01 3015039

302-1871-09 3059965

302-1871-10 3059966

302-1871-02 3015040

302-1871-03 3015041

302-1871-04 3015042

302-1871-07 3051479

302-1871-08 3051480

QTY

USED

?

1

7

1

4

:

1

1

1

1

1

1

1

1

1

1

1

1

1

PART

DESCRIPTION

Harness, Wiring (See Separate Pages for Selection

and Applications)

Screw, Machine -Round Head (#8-32 x1/4”)

Shield, Switch

Oecal (Warning)

Nut, Acorn -Plastic

Shield, Meters

Nut, Self-locking -Hex (#8-32 )

Printed Circuit Board -10 LED Lights

Printed Circuit Board -4LED Lights

Printed Circuit Board -2LED Lights

Switch, Toggle

(AUTOSTART oN/oFF/sTANDBY)

(Synchronizing)

Switch, Toggle (ALARM SILENCE)

Switch, Toggle (pANEL LIGHTS)

Light, Panel (Less Bulb)

Bulb, Incandescent

Lens, Clear (SYNCHRONIZING)

Bulb, Incandescent

Socket, Light

Switch, Selector(Includes Knob)

Rheostat

Wattmeter

Meter (TYPICAL)

Voltmeter

Frequency/RPM

Ammeter (Select as Required)

DUAL SCALE

200/400 AMP

300/600 AMP

400/800 AMP

500/1000 AMP

600/1200 AMP

800/1600 AMP

1000/2000 AMP

1500/3000 AMP

2000/4000 AMP

SINGLE SCALE

1200 AMP

1600 AMP

2000 AMP

2500 AMP

3000 AMP

Generator Control PaneT

With Bulb Indicator Lights

56

Generator Control Panel

With Bulb Indicator Lights

--- --- ---

tirs tikG

PART NO. PART NO.

812-0075

306-3523

98-5387

870-0437

306-3522

3018795

3018796

3018797

3018798

3018799

3018800

3014667

3015133

3015057

3015058

3055738

3035149

322-0398 3035016

322-0397-01 3035018

3015018

302-1856 3015043

302-1858 3015044

302-1871-05 3039530

302-1862 3015035

302-1863 3015036

302-1871-06 3051478

302-1864 3015037

302-1865 3015038

302-1871-01 3015039

302-1871-09 3059965

302-1871-10 3059966

302-1871-02 3015040

302-1871-03 3015041

302-1871-04 3015042

302-1871-07 3051479

302-1871-08 3051480

308-0884 3015860

303-0288 3058451

PART

DESCRIPTION

Harness, Wiring (See Separate Pages for Selection

and Applications)

Screw, Machine -Round Head (#8-32 x1/4”)

Shield, Switch

Oecal (Warning)

Nut, Acorn -Plastic

Shield, Meters

Lens, Indicator Light

Orange

Red

Green

White (SYNCHRONIZING)

8ulb, Incandescent

Socket &Socket with Switch

Socket, Light

Socket, Light with Push Switch

Light, Indicator -Red Lens (UPPER/LOWER SCALE INDICATING)

Switch, Toggle

(AUTOSTART-ON/OFF/STAN08Y )

(SYNCHRONIZING)

Switch, Toggle (ALARM SILENCE)

Switch, Toggle (PANEL LIGHTS)

Light, Panel (Less Bulb)

8ulb, Incandescent

Wattmeter

Meter

Voltmeter

Frequency/RPM

Ammeter (Select as Required)

DUALSCALE

200/400 AMP

300/600 AMP

400/800 AMP

500/1000 AMP

600/1200 AMP

800/1600 AMP

1000/2000 AMP

1500/3000 AMP

2000/4000 AMP

SINGLE SCALE

1200 AMP

1600 AMP

2000 AMP

2500 AMP

3000 AMP

Switch, Selector(Includes Knob)

Rheostat

Engine Control Panel

With LEDIndicator Lights

7

/-

-\

10

.

\

12

11

REF

NO.

1

2

3

4

5

6

6A

7

8

9

10

11

12

CPS CEC

PART NO. PART NO.

338-2252 3053044

3055486

102057

870-0451 70646

526-0352 128006

300-3279 3053060

300-3280 3053061

3055488

308-0885-03 3015055

303-0290 3015105

320-1616 3034953

308-0885-02 104215

302-1855 3031734

193-0400-01 3015232

193-0401-01 3015233

193-0402-01 3015234

302-1857-01 3015235

302-1859-01 3035766

Engine Control Panel

With LEDIndicator Lights

QTV

USED

1

1

1

4

A

1

1

1

1

1

1

1

1

PART

DESCRIPTION

Harness, Wiring (Includes items 2&3)

Switch, Toggle (CRANK)

Switch, Toggle (START/RUN/OFF)

Nut, Self-locking -Hex (#8-32)

Washer, Flat (3/16”)

Printed Circuit Board (Includes Test Lamp Switch)

5 L EDIndicator Lights

8 L EDIndicator Lights.

Switch, Toggle (LAMP TEST)

Switch, Toggle (RAISE/LOWER)

Potentiometer (SPEEO ADJUST)

Circuit Breaker

Switch, Toggle (RUN/IDLE)

Tachometer

Gauge/Meter

Gauge, Pressure -Oil

Gauge, Temperature -Oil

Gauge, Temperature -Water

Voltmeter

Hourmeter

Engine Control Panel

With Bulb Indicator Lights

.

10’

I5,-//

1

2~ B\\

\

3.

8

b\ @

9

,/ . ..

/

/b

<%

‘v” &\ \.

/\

12

60

REF CPP CEC

NO. PARTNO. PART NO.

3035126

3055486

102057

3018795

3018799

3018800

308-0885-03 3015055.

303-0290 3015105

320-1616 3034953

308-0885-02 104215

302-1855 3031734

193-0400-01 3015232

193-0401-01 3015233

193-0402-01 3015234

302-1857-01 3015235

302-1859-01 3035766

QTY

USEO

1

1

1

3

3

3

Engine Control Panel

With Bulb Indicator Lights

PART

DESCRIPTION

Harness, Wiring (Includes items 2&3)

Switch, Toggle (CRANK)

Switch, Toggle (START/RUN/OFF)

Lens, Light (ORANGE)

Bulb, Light

Socket, Light

Switch, Toggle (RAISE/LOWER)

Potentiometer (SPEED ADJUST)

Circuit Breaker

Switch, Toggle (RUN/IDLE)

Tachometer

Gauge or Meter

Gauge, Pressure -Oil

Gauge, Temperature -Oil

Gauge, Temperature -Water

Voltmeter

Hourmeter

61

Set Control -

(Sets With LED

Wiring Harnesses

Indicator Lights)

A

1

d.

-\

62

REF

NO.

1

:

4

5

6

7

8

9

10

11

12

13

14

CPP

PART NO.

338-2255

338-2258

338-2250

338-2253

338-2383

860-0003

850-0010

338-2312

338-2256

338-2248

CEC

PART NO

3053048

3056066

3035147

3053046

3053033

3015058

3055739

3043636

3043637

3056089

3056061

3035149

3035132

338-2301-01 3053037

338-2301-02 3053038

338-2301-03 3053039

338-2301-04 3053040

338-2301-05 3053041

338-2301-06 3053042

338-2301-07 3053043

338-2301-08 3057046

331-0525 204494

338-2251 3044442

Set Control -Wiring Harnesses

(Sets With LED Indicator Lights)

QTY

USED

1

;

;

1

2

4

4

2

1

1

1

1

1

;

1

1

:

1

1

PART

DESCRIPTION

Harness, Wiring (Pc8 TO LED PCB)

Harness, Wiring (PCB TO WATTMETER)

Harness, Wiring (PC8 TO VOLT/AMP SELECTOR SWITCH)

Harness, Wiring (PC8 TO AC METER)

Harness, Wiring (PCB TO RESISTORS AND SYNCHRONIZING SWITCH;

Includes The Resistors and Switch)

Switch, Toggle (SYNCHRONIZING)

Resistor, Wirewound with Mounting Bracket

Attaching Parts for Resistor

Nut, Hex

Washer, Lock -Spring

Harness, Wiring (HIGH/LOWWYE AOAPTER)

Harness, Wiring (PC8 TO PANEL LIGHTS AND SWITCH; Includes

The Switch)

Switch, Toggle (PANEL LIGHTS)

Harness Assembly, Wiring (ENGINE CONTROL PCB TO GENERATOR

CONTROL PC8)

Harness Assembly, Wiring -With Shielded Leads (ENGINE WIRING

HARNESS TO ENGINE CONTROL PCB; Select Length as Applicable)

5.3 Feet

7.3 Feet

9.3 Feet

11.3 Feet

15.3 Feet

25.3 Feet

50.0 Feet

1.3 Feet

Gasket, Conduit

Harness, Wiring (PCB TO GEN TERMINAL BLOCK)

Set Control -Wiring Harnesses

(Sets With Bulb Indicator Lights)

3

REF

NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

13

CPS

PART NO.

338-2250

860-0003

850-0010

338-2249

338-2?56

338-2248

CEC

PART NO.

3035145

3015118

3015056

3035142

3035147

3035144

3035146

3015058

3015109

3043636

3043637

3035140

3056061

3035149

3035132

338-2276-01 3035127

338-2276-02 3035128

338-2276-03 3035129

338-2276-04 3035130

338-2276-05 3035131

331-0525 204494

Set Control -Wiring Harnesses

(Sets With Bulb Indicator Lights)

QTY

USEO

1

1

1

1

:

1

1

2

4

4

2

1

1

1

1

1

1

1

i

PART

DESCRIPTION

Harness, Wiring (PCB TO HORN, SWITCH AND INDICATOR LIGHTS;

Includes The Horn and Switch)

Horn, Electrical -24 VDC

Switch, Toggle (AI-ARM SILENCE)

Harness, Wiring (PCB TO WATT TRANSDUCER)

Harness, Wiring (PCB TO VOLT/AMP SELECTOR SWITCH)

Harness, Wiring (PCB TO AC METER AND RED INDICATOR LIGHTS;

Includes Red Indicator Lights)

Harness, Wiring (PCB TO RESISTORS, SYNCHRONIZING LIGHTS AND

SWITCH; Includes The Resistors and Switch)

Switch, Toggle (Synchronizing)

Resistor, Wirewound with Mounting 8racket

Attaching Parts for Resistor

Nut, Hex (#$-40)

Washer, Lock -Spring (#4)

Harness, Wiring (HIGH/LOW WYE ADAPTER)

Harness, Wiring (PCB TO PANEL LIGHTS AND SWITCH; Includes

The Switch)

Switch, Toggle (PANEL LIGHTS)

Harness Assembly, Wiring (ENGINE CONTROL PCB TO GENERATOR

CONTROL PCB)

Harness Assembly, Wiring (ENGINE WIRING HARNESS TO ENGINE

CONTROL PCB; Select Length as Applicable)

5.3 Feet

7.3 Feet

9.3 Feet

11.3 Feet

15.3 Feet

Gasket, Conduit

65

Set Control -Internal Components

(Sets With LED Indicator Lights)

m

REF

NO.

1

2

3

4

5

6

7

8

9

CPS

PART NO.

307-2623

307-2622

338-2254

300-3277

815-0702

850-1020

151-0634

815-0702

850-1020

309-0574

815-0702

850-1020

307-2623

307-2684

CEC

PART NO.

3034957

3034958

3053047

3015057

3054341

70310

70262

3044195

70310

70262

3036453

70310

70262

3034957

3034962

QTY

USED

1

:

1

1

4

4

1

4

4

1

4

4

1

1

8/

PART

DESCRIPTION

Retainer, Relay

Re 1ay

Harness, Wiring -AutoStart to LEDs (Includes Switch)

Switch, Toggle (AutoStart)

8oard, Printed Circuit -AutoStart

Attaching Parts for 8oard

Screw, Machine -Pan Head (#6-32 x3/8”)

Washer, Lock -Spring (#6)-

Control, Governor

Attaching Parts for 8oard

Screw, Machine -Pan Head (#6-32 x3/8”

Washer, Lock -Spring (#6)

Control, Overspeed

Attaching Parts for Board

Screw, Machine -Pan Head (#6-32 x3/8”

Washer, Lock -Spring (#6)

Retainer, Relay

Re 1ay

66

I

Set Control -Internal Components

(Sets With Bulb Indicator Lights)

6

7

8

1;

11

.

CPS

PART NO.

307-2623

307-2622

300-3277

815-0702

850-1020

151-0634

815-0702

850-1020

309-0574

815-0702

850-1020

307-2623

307-2684

867-0028

850-1030

CEC ‘-

PART NO.

3034957

3034958

3035143

3015057

3054341

70310

70262

3044195

70310

70262

3036453

70310

70262

3034957

3034962

3015019

3018792

3015017

70273

70621

QTY

USED

1

:

i

4

4

1

4

4

1

4

4

1

:

2

1

4

4

2

3

4

5

Re 1ay “<

Harness, Wiring -AutoStart to Bulbs (Includes Switch)

Switch, Toggle (AutoStart)

Board, Printed Circuit -AutoStart

Attaching Parts for Board

Screw, Machine -Pan Head (#6-32 x3/8”)

Washer, Lock -Spring (#6)

Control, Governor

Attaching Parts for Board

Screw, Machine -Pan Head (#6-32 x3/8”)

Washer, Lock -Spring (#6)

Control, Overspeed

Attaching Parts for Board

Screw, Machine -Pan Head (#6-32 x3/8”)

Washer, Lock -Spring (#6)

Retainer, Relay

Re 1ay

Harness, Wiring -Transducer to Wattmeter

Attaching Parts

Screw, Self-Tapping -Round Head

Transducer, Watt

Attaching Parts

Nut, Hex (#10-32)

Washer, Lock -Spring (#10)

67

6

.—

Set Control -Alarm Module

REF CPS

NO. PARTNO.

338-2257

;

300-3286

300-3287

3Note 1

Note 1

870-0451

526-0352

4Note 3

CEC

PART NO.

3056062

3054296

3054297

Note 2

Note 2

70646

128006

3062691

5333-0405-02 149806

6Note 330557’38

QTY

USED

1

1

1

1

1

4

4

1

:

NOTES: 1. Not stocked as replacement

2. Not Stocked as replacement

3. Not stocked as replacement

PART

-—.

DESCRIPTION

Harness, Wirin .-Alarm

?

Module, Alarm Includes

8oard to Gen Control 8oard

PC 8oard, Horn, Switch and Electrical

Leads to Horn, Switch and Generator Terminal 8oard)

Sets with Four Fault Indicators

Sets with Six Fault Indicators

8oard, Printed Circuit -Alarm Module (Includes Fuse)

Sets with Four Fault Indicators

Sets with Six Fault Indicators

Attaching Parts for Board

Nut, Self-locking -Hex (#8-32)

Washer, Flat (#/16”)

Fuse

Horn, Electrical -24VOC

Switch, Toggle

item, order applicable Item 2for replacement.

item, order applicable Item 2for replacement

item.

68