Kgv6163.tmp 904 0209 Onan NT NTA NTTA (spec A D) PMG Genset Parts Manual (02 1989)

User Manual: 904-0209 Onan NT NTA NTTA (spec A-D) PMG Genset Parts manual (02-1989)

Open the PDF directly: View PDF .
Page Count: 61

Download
Open PDF In Browser	View PDF

The following catalog
has gaps in its page
numbers, or doesn’t
have any numbers.
We have chosen to
leave the page
numbering in the
order that Acrobat
assigns it.

Cummins
Power
Systems

Parts

NT
NTA
NTTA
PMG Generator Set

—

I

I

I

904-0209
Replaces

(Spec
(Spec

A,

A & B)

B & D)
9-88

2-89

Printmd

in

U.S.A.

Bulletin
Replacee

No.
No.

3884274-01

3884274-00

TABLE

OF

CONTENTS

Index
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O.QSOS”OO..”GQCCCOCO
Introduction
. . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . ..”0””
“s”””*oo
General
Information
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..o.
●.,.*o4
ENGINE
Alternator
. . . . . . . . . . . . . . .
Air
Cleaner
-STD
. . . . . . . .
Duty
.
Air
Cleaner
- Heavy
External
Engine
Components-Left
External
Engine
Components
Fan,
Fan
Guards
. . . . . . . . . .
Cooling
System
- Radiator
Heater,
Engine
Coolant
. . .
Housing,
Set
. . . . . . . . . . . . .

SECTION

. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .
Side
Side
- Right

.
.
.
.

.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

..~~”””.””””
..o.
..c*
c“”””
. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .

5
6
7
9
11

. . . . . . . . . . . . . .
and
Skidbase
.
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

. . . . . . . . . ...*
•c~.G
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . ..~..~
..s..s
.~~v””””””””

13
15
17
19

GENERATOR
Table
of
Contents
for
Generator
. . . .
Generator
Size
Table
GeneratorsSAEl/SAE14
. . . . . . . .
GeneratorsSAEO/SAE18
. . . . . . . .
Generator
Stator
Section
[Frame
Generator
Stator
Section
[Frame
Generator
Stator
Section
[Frame
Generator
Rotor
Section
[Frame
Generator
Rotor
Section
[Frame
Generator
Rotor
Section
[FRame
Generator
Rotor
Section
[Frame
Generator
Rotor
Section
[Frame
Permanent
Magnet
Exci
ter
. . . . .

of

..s..
. . .
. . .
. . .
. . .

.
.
.
.

SECTION

Section
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
Size
3]
Size
4]
Size
5]
Size
3,
Size
4,
Size
4,
Size
5,
Size
5,
. . . . . . . . .

CONTROL
Table
Control,
Control
Control
Control
Control
Control
Control
Control
Control
Control

2
3

. . . . . . .
. . . . . . . .
. . . . . . . .
. .. . . . . .
. . . . . . .
. . . . . . .
. . . . . . .
SAE1/SAE14]
SAE1/SAE14]
SAEO/SAE18]
SAE1/SAE14]
SAEO/SAE18]
. . . . . . . .

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.
. . . .

.
.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.
.
.
.

. . .
..*.*..
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .

. . . . .
●

.
.
.
.
.
.
.
.
.
.
.

. .
. .
. .
. .
. .
. .
.s..
. .
. .
. .
. .

.
.
.
.
.
.

.
.
.
.
.
.

.
.
.
.

.
.
.
.

. . . . . .
. . . . . .
. . . .
. . .
. ... . . .
. . . . . .
. . . .
. . .
. . . . . .
. . . . . .
..occ”cs

.
.
.
.
.
.
.
.
.
.

.
.
.
.
.
.
.
.
.
.

21
23
24
25
27
29
31
33
35
37
39
41
42

SECTION

Contents
for
Control
Section
. . . . . . . . . . . . . . . . .
Generator
Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Panel,
Generator
(Sets
with
LED Indicator
Lights)
Panel,
Generator
(Sets
with
Bulb
Indicator
Lights)
Panel,
Engine
(Sets
with
LED Indicator
Lights)
.
Panel,
Engine
(Sets
with
Bulb
Indicator
Lights)
Wiring
Harnesses
(Sets
with
LED Indicator
Lights)
Wiring
Harnesses
(Sets
with
Bulb
Indicator
Lights)
Internal
Components
(Sets
with
LED Ind
Lights)
.
Internal
Components
(Sets
with
Bulb
Ind
Lights)
Alarm
Module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

51
53
55
57
59
61
63
65
66
67
68

Index

AdaDter.
Generator
. . . . ...33.35
Alairn
Module
. . . . . . . . . . . . . . .
Alternator
. . . . . . . . . . . . . . . . .
Ammeter
- AC.......
. . . . . . .
Ammeter
- DC.......
. . . . . . .

.
.
.
.

.
.
.
.

.
.
.
.

,3’7,39,41
. . . ...68
. . . ...5
...55.57
...59.61

Base,
Belt,
Board,
Board,

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

Cable,
Battery
. . . . . . . . .
Radiator
. . . . . . . . . . .
Cap,
Air
-Heavy
Duty...
Cleaner,
Cleaner,
Air
- Std
. . . . . .
Contactor,
Heater
. . . . . . .
Control,
Engine
. . . . . . . . .
Control
, Generator
Set......
. . . . . .
Control
, Generator
Control
, Overspeed
. . . . . .
Controller,
Governor
. . . .

. . . . .
. . . . .
.
. . . . .
. . . . .
. . . . .
.
. . . . .
. . . . .
. . . . .

.
.
.
.
.
.
.
.
.
.

. . ...9
. . . . . 15
. . ...7
. . ...6
. . . . . 17
. . 59,61
. . ...53
. . 55,57
...66.67
...66.67

Disk,

33,35,37,39,41

Skid
. . . . . . . .
Drive
. . . . . . .
Autostart
. . .
LED
Lights
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

Harness,
Engine
Harness,
Engine
Generator
Harness,
Heater,
Generator
Heater,
Oil
. . .
Heater,
Water
.
Horn,
Electrical
Housing,
Set
. .
Hub
Assy,
Fan
.

. . .
15
...5.13
. 66,67
. . .
55

Air

Indicator,

Drive

Air
Cleaner
Breather
Oil
Filter
Permament

Element,
Element,
Element,
Exciter,
Fan,
Filter,
Filter,
Filter,

. . . . . . . . . . . .

Cool

Gauge,
Gauge,
Generators
Guard,
Guard,

ing
Fuel
Oil
Water

. . . .
. . . .
. . . . .
. . .

.
.
.
.

. . . . . . .
. . . . . . . . .
. . . . . . .
Magnet
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

. 6,7
. .
9
. .
9
. . . 42

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

Preseure
-Oil.....
Temperature
.
. . . . . . . . .
Belt
. . . . . . . .
Fan
. . . . . . . . .

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

. . . 59,61
. . . 59,61
...24.25
. . . ...5
. . . ...13

Meter,

Hour

.
.
.
.

. . . . . . .
Control
Control
. . . . . .
. . . . . . .
. . . . . . .
. . . . . .
. . . . . . .
. . . . . . .

Service

13
11
9
9

Tachometer
Transducer,
Transducer,
Transducer,
Transformer,

.2

.
.
.
.
.
.
.
.
.

. . . . . . 11
. . . 59,61
. . . 63,65
27,29,31
. . . . . . 11
. . . . . . 17
. . . . . . 68
. . . . . . 19
. . . . . . 13

. . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

Regulator,
Voltage
Relay
. . . . . . . . . . . . .
Rotor,
Exciter
. . . .
Rotor,
Generator
. .
Sender,
Sender,
Shroud,
Starter
Stator,
Stator,
Switch,
Switch,
Switch,
Switch,
Switch,
Switch,

. . . . . .
. . . . .
. .
. . . . . .
. . . . . .
. . . . . .
. . . . . .
. . . . . .
. . . . . .

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

6,7
59,61

. . . . . . . 27,29,31
. . . . . . . ...66.67
. 33.353.37.39.41
. 33.35.37.39.41

Pressure-Oil
. . . . . . . . . . . . .
Temperature
. . . . . . . . . . . . . . . .
Fan
. . . . . . . . . . . . . . . . . . . . . ...13

11
11

. . . . . . . . . . . . . . . . . . . . . . . . .. . . 9
Exciter
. . . . . . . . .
Generator
. . . . . . .
Heater
Control
. .
- Cool ant
.
Level
-Starter
Magnetic
Pressure
- Oil......
Selector
. . . . . . . .
Temperature
. . . . .
. . . . . . . . . . .
Temperature
Watt
. . . . .
Pressure
Current
.

.
.
.
.

.
.
.
.

.
.
.
.
.

.
.
.
.
.
.
. . . .
. . . .

.
.
.
.
.
.
.
.

.
.
.
.
.
.

27,29,31
27,29,31
. . . . . 17
. . . . .15
. . . . . 9
. . . . . 11
. . 55,57
. . . . . 9

. . . . . . . . ...59.61
- Water
. . . .
. . . . . . . . . . . . . .
Oil
. . . . . . . . .
. . . . . . . . . . . . . .

Valve,
Voltmeter

Drain-Oil
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . 55,57,59,61

Wattmeter

. . . . . . . . . . . . . . . . . . . . . . .

55,57

11
67
11
53
9

Introduction

This
Parts
Catalog
applies
to
the
Generator
Sets
Listed
below.
and
each
part
or
assembly
arranged
in
groups
of
related
items,
All
parts
illustrated
are
typical,
and
unless
Reference
Number.
interchangeable
between
in
the
description
column
the
parts
are
CPS are
Cummins
Power
Systems
aasigned
Part
may
be
applicable;
Cummins
Engine
Company
asigned
Part
Numbers.
These
typical
illustrations
ment
parta
arrangement.
by
FACING
the
FRONT
of

are
subject
The
Right
and
the
Set(Engine

to
change
Left
sides
Radiator

Set

ID.

ENGINE

GEN

No.

Note
1
N855-G*$
NT855-G~
NTA855-G_
NTTA855-G~
—

Note:l
Note:l

*
#

-

Note:2
Note:2

x @ -

SET

ID

Data

Letter
Number
Numbers
Number

S
1

for
thru
used
1 thru

RPM

1800
1800
1800
1800

Standby,
9 used
to
denote
9 used

Letter
C
denote
kW ratings:
to
denote

for
size

to

I

VOLTAGE
Y

HIGH

Y

I

size

Continuous
varations.
eg:
230
varations.

HERTZ

Duty
meane

No.
the

VOLTAGE

VDC
VOC
VDC
VDC

applications
230,000

watt

set.

Table

WIRE

PHASE

380/219
416/220
440/254
460/266
480/277

60
60
60
60
60

12
12
12
12
12

3
3
3
3
3

190/110
200/115
208/120

380/219
400/231
416/240

50
50
50

12
12
12

3
3
3

External
Engine
General
Maintance
and
Components
Catalog’.

are

latest
replaceare
determined

-24
24
24
24

RPM
RPM
RPM
RPM

190/110
208/120
220/127
230/133
240/139

Engine

the
Set

BATTERY

1500
1500
1500
1500

Data

I

NOTES

1

1

The
most
Parta
Parts

and
reflect
only
of
the
Generator
End)

RATING

RPM/
RPM/
RPM/
RPM/

Electrical

LOW

illustrations
identified
by
a
otherwise
mentioned
models.
Dual
Part
Numbers
and
CEC are

Table

No.

Note
2.
xxxN@
—.
xxxNT@
=N
T~@

The

is

Replacement

Components
added
or
Items
are
identified
not
covered
herein;

modified
in
refer

Parts

this
to

during
the
Generator
Set
Assembly
and
For
Internal
Engine
Parta
Catalog.
the
applicable
Cummins
Engine
G Drive
.

3
.—

——.....————————

General

For

this

To

full

parts

or

equipment

avoid

contact

service,

or

errors

refer

or

to

delays

SERIAL

MODEL,

the

and

the

in

distributor

Authorized

your
parts
the
nameplate.

from

voltage

amps

duty

overload

rpm

hz

class

of

field

amp max

voltaqe

order,

Distributor.

give

always

phase

I

I

pmg vol taqe

insulation

field

model

purchased

Set

pf

kva

you

Cummins

AC Generator
Model

kw

qenerator

whom

from

nearest

filling

ID No.

c

Information

voltage

I

max

no.

requlator

model

no.

ID no.
qenerator

set

serial

no.
NEMA

BS5000
For

handy

nameplate

reference,

insert

information

in the

spaces

“YOUR”
above.

.
-

TAKE ALL

NECESSARY PRECAUTIONS

WHEN CHECKING OR CHANGING ENGINE OIL

NOT TO INGEST, BREATHE THE FUMES OR CONTACT THE OIL.
USEO ENGINE OILS
HAVE BEEN IDENTIFIED
BY FEDERAL AND SOME STATE AGENCIES AS CAUSING CANCER.

ENGINE GASKETS. DO NOT
NECESSARY PRECAUTIONS WHEN HANOLING
USE ADEQUATE VENTILATION
OR CONTACT OUST FROM GASKETS.
ASBESTOS HAS BEEN
AND WtiR PROTECTIVE GLOVES, MASK AND CLOTHING.
IDENTIFIED
BY FEDERAL AND SOME STATE AGENCIES AS CAUSING CANCER.
TAKE ALL
INGEST.

BREATHE.

4

the

Alternator

13

REF
NO.
1

:
:
6
7
8
1:
11
12
13

CPS

CEC

QTY

PART NO.

PART NO.

USED

191-1876

3011292

1

815-0714
526-0359
511-0156
800-0216
370-4036-01
800-0202
526-0342
191-1857
130-3176-02
800-0203
870-0452
526-0353
191-1846-01
191-1856

3013904
146159
3040303
S125
66945
S116C
203760
3029085
~:~~;6

3
3
2
1

70897
203310
3016627
218505

;
1
3
1
1

815-0696
815-0697

3012471
3012472

1
2

:
;

PART
DESCRIPTION
Guard,
Belt
- Alternator
Attaching
Parts
for
Guard
Washer
(1/4-20
x 7/16”)
Screw,
Cap - Hex Head with
Washer,
Flat
(1/4”)
Belt,
Drive
- Alternator
Washer
(1/2-13
x 2“)
Screw,
Cap - Hex Head with
Spacer
Screw.
CaD - Hex Head (7/16-20
x 3-1/2”)
Washer,
F’lat
(7/16”)
Link,
Adjusting
- Alternator
Pulley
Screw,
Cap - Hex Head (1/2-20
x 6“)
Nut,
Hex (1/2-20)
Waaher,
Flat
(1/2”)
Alternator
Support,
Mounting
- Alternator
Attaching
Parts
for
Support
Screw,
Cap - Hex Head with
Washer
(3/8-16
x 1-1/4”)
Screw,
Cap - Hex Head with
Washer
(3/8-16
x 1-1/2”)

5

Air

cleaner

-

Standard

I

REF
NO.

1
2
3

4

CPS
PART NO.

CEC
PART NO.

140-2226
140-1260

178957

503-1585-03
503-1585-11
503-1585-11
503-1585-17
140-2249

125741
140313
140313
149437
3315741

800-0585
850-0103
862-0033

S105
S604
S223

QTY
USED

4
4
4

PART
DESCRIPTION
Indicator,
Air
Restriction
Fitting,
Male - Hex
Clamp,
Hose - T-8olt
All
Sets
N, NT, NTA
NTTA
NTTA
Cleaner,
Air
- Disposable
Attaching
Parts
for
Air
Screw,
Cap - Hex Head
Washer,
Lock - Spring
Nut,
Hex (3/8-16)

6

(Includes

Cleaner
(3/8-16
(3/8”)

Fitting)

x 3-1/2”)

Air

REF
NO.

CPS

CEC

QTY

PART NO.

PART NO,

USED

140-2226
140-1260

1’78957

1
1

503-1585-03
503-1585-11
503-1585-11
503-1585-17
503-1585-24
140-1545
140-2277
140-2224

125741
140313
140313
149437
3175623
3013238
3000307
3000958

2
1
6
1

140-1654
140-1649

3013206
3013210

1
1

140-1655
140-1650
140-0799

3013207
3013211
197221

;
2

800-0209
850-0103
862-0033

S112
S604
S223

4
4
4

:
:

8

9

Cleaner

-

Heavy

Duty

PART
DESCRIPTION
Indicator,
Air
Restriction
(Includes
Fitting)
Fitting,
Male - Hex
Clamp,
Hose - T-Bolt
All
Sets
NT, NTA
NTTA
NTTA
NT, NTA
Cap, Air
Cleaner
(Fit
7“ Inlet)
Cleaner,
Air
(Includes
Elements)
NT, NTA
Cleaner,
Air
(Includes
Elements)
NTTA
Element,
Primary
- Air
Cleaner
NT, NTA
NTTA
Element,
Secondary
- Air
Cleaner
NT, NTA
NTTA
ID)
Strap,
Mounting
(16”
Attaching
Parts
for
Strap
Screw,
Cap - Hex Head (3/8-16
x l“)
Washer,
Lock - Spring
(3/8”)
Nut,
Hex (3/8-16)

7

..

External

Engine
Components
Left
Side

&

1
1’

/’

“\

a

External

Engine
Left

REF
NO.
1

CPS

CEC

PART NO.

PART NO.

QTY
USEO

Note 1
130-3537
130-3541

1
1

122-0755
122-0755
505-1379
504-0162
505-0230
505-1377-05
337-2401-03
416-0636
416-0473
416-0639
307-2621-02

3050692

1
2
1
1
1
1
1
1
1
1
1

3021036

1

3302770
3302884
254608

:
1
1

Note 2 & 3
309-0572-02
Note 2 & 3

3048727

1

309-0596-06
309-0596-04

3056355
3056353

1
1

338-2473
502-0292

3066832
67946

1
1

2

3
4
5
6
7
8
1:
11
12

S915A
3023067
S920
123824
3018924

191-1588
13
14
15
16

17

Components
Side

PART
DESCRIPTION
Filter,
Water
- W/Corosion
Inhibiting
Chemical
DCA4
Service
for
Cooling
Systems
Pre-Charging
for
Cooling
Systems
Filter,
Oil
NT
NT, NTA, NTTA
Plug,
Pipe
Valve,
Gate - Oil
Shutoff
Nipple,
Pipe
8ushing,
Reducer
- Hex
Lead,
Electrical
- Ground
Cable,
8attery
(55”
Lg)
Cable,
8attery
- Jumper
Cable,
8attery
(60’’Lg)
Switch,
Magnetic
Starter,
24 VDC
Standard
Heavy Duty
Element,
8reather
Element,
Vapor
Gasket
Switch,
Temperature
Spec A, & B OLD STYLE (Nason)
Switch,
Temperature
- Alarm
& Shutdown
(4 Wire
Harness)
Spec A,B & D NEW STYLE(Robert-Shaw):
Spec A,B Require
Adapter
Harness
for
interface
with
Engine
Wiring
Harness)
Switch,
Temperature
- Alarm
(u/w 338-2471
Forked
Harness)
Switch,
Temperature
- Shutdown
(u/w 338-2471
in Dual Switch
Applications
or with
338-2473
Harness
in Single
Application
Harness,
Wiring
- Forked
(Spec A,8 Oual Switch
Application)
Washer,
Sealing
- Copper

NOTES :
1.

Replacement
cartridges
recommend
and should
be used in lieu
of the Original
Engine
Factory
Installed
Item which
contains
a Pre-Charge
amount
of DCA or
DCA4 Chemical.
Replacement
with
Pre-charge
Cartridge
may overload
the Cooling
System
and cause
problems
or failure
of the Set.

2.

New Style
Switches
introduced
During
Spec 8 Gen Set Assembly
Gen Sets
during
1988.
Replacement
of old
style
(NASON) items
items
Recommended
by Cummins
Engine
Company Engineering.

3.

Switch
upper

is sometimes
radiator
hose.

located

in

front

and

below

the

water

outlet

and
with

Standard
new style

elbow

that

on Spec D
(R08ERT-SHAW)

connects

to

External

Engine
Components
Right
Side

3“

I“n

‘J

(

,. ---

10

External

Engine
Right

REF
NO.

CPS

CEC

QTY

PART NO.

PART NO.

USED

PART
DESCRIPTION

1
Note

2
3
4
5

,-

1

1
1 ‘
~

309-0570
309-0569-04’
309-0572-02
Notsl.-

3034866
3048725
3048727

309-0596-06
309-0596-04

3056355”
3056353

338-2471
338-2473
302-1B54
149-2249
302-1853

3066834
3066832
3015238

Notel’
309-0565-01
309-0566
Notel
:

““
3034864
3034863
.,,

309-0595-02
309-0595-03

3056344.
3056345

‘“ 1
1.

3066830
~~~3066B35

“1”
1

.

,,
1
1
1
‘.1

3015237

,,,
“’

1
2’
1

,,

1
1
“, :..

:

,,
33B-2Li72
338-2470”
6
338-2272
33B-2499

3053031
3062865

‘$ 1 “
1

333-0407-02
333-0407-04
333-0407-05
302-1854
,:

167619
167621
3000214
301523B

1
1

7

8
9

10

Components
Side

Switch
& Harness
- Engine Coolant
Temperature
Spec A & B OLD STYLE (Nason)
Low Temp (2 Wire Harness)
Switch,
Temperature
- Alarm,
Switch,
Temperature
- Shutdown,
Hi Temp (2 Wire
Harness)
& Shutdown
(4 Wire Harness)
Switch,
Temperature
- Alarm
Spec A, B & D NEW STYLE(Robert-Shaw):
SPec A.B Require
Adapter
Harness
for
interface
with
Engine
Wiring
Harness)
Switch,
Temperature
- Alarm
(u/w 338-2471
Forked
Harness)
Switch,
Temperature
- Shutdown
(u/w 33B-2471
in Dual Switch
Applications
or with
338-2473
Harness
in Single
Application.
Harness,
Wiring
(Spec A,B Single
Switch
Application)
Harness,
Wiring
- Forked
(Spec A,B Dual Switch
Application)
Transducer
(Sender),
Temperature
- Engine
Coolant
Filter,
Fuel - With Orain
Transducer
(Sender).
Pressure
- Oil
,,
Switch
& Harness
- Engine
Oil
Pressure
S~t~h&
B OLO STYLE (Nason)
(12PSI)
3 Wire Harness
- Shutdown
with
Switch
- Alarm
& shutdown
with
4Wire
Harness
(12/18pSI)

120 VAC
240 .VAC
480 VAC’
Transducer
(Sender),

;

.

Spec A, B & D NEW STYLE (Robert-Shaw);
Spec A-B Require
Adapter
Harness
for
interface
with
Engine
Wiring
Harness)
Switch,
Pressure
- Alarm
(u/w 338-2470
Forked
Harness)
(u/w 338-2470
in Oual Switch
Switch,
Pressure
- Shutdown
Application
or with
33B-2472
in Single
Application)
.
Harness,
Wiring
(Spec A,B Single
Switch
Application)
Harness,
Wiring
(Spec A,B Dual Switch
Application)
Harness,
Wiring
- Engine
SpecA&B
Spec O
Heater,
Oil
- 300 Watt

Temperature

-

Engine

Oil

..

.“
~

,“

.,,
NT, NTA
NTTA

1
‘ ,,, 1

155-2281
155-2310-01
r,.

203432
3027566

155-1241”
155-2310-02

190351’”
3027567 “

1
1

11

:

Elbow,
Exhaust
- Plain
: .,NT, NTA
NTTA
:
“ ~
Elbow,
Exhaust-..breadeded
NT, NTA
‘.
NTTA
Filter,
Oil
- Bypass
Gasket,
Flange
‘:

:

..

~
~~
.:
,’

,. ...
,..

NOTE : 1.

New Style
Switches
introduced
During
Spec B Gen Set Assembly
Gen Sets during
1988.
Replacement
of old style
(NASON) items
items ,Recommended
by Cummins Engine
Company Engineering.
,,,
,“
,.

and
with

Standard
new style

on Spec O
(ROBERT-SHAW)

,.

:..

,,’

,,
,.

ian,

.

Fan

Guards

Fan,

Ktt

Grs

NO.

PART NO.

CEC
PART NO.

1

130-3181

3011301

2

2

815-0695
815-0699
130-3182

3010595
3033378
3011302

10
12
1

3

815-0700
130-3214

3006182
3011303

3
1

4

815-0700
130-3213

3006182
3058233

3
2

5
6

800-0228
850-0101
862-0031
511-0160
130-3188

S168C
S600
S224
178708
3033414

:
4
2
1

7
8

800-0212
130-3192-12
130-3191-02

S199B
3035776
3005589

1:
11

130-3193
130-3347
130-3197

3005592
3012649
3000256

6
1
1
1
1
2

12

800-0209
526-0346
850-0103
862-0033
130-3187

S112
S602
S604
S223
3000258

4
4
4
4
2

13

800-0210
526-0346
850-0103
862-0033
130-3186

S103D
S602
S604
S223
3000257

4
4
4
4
2

14

800-0210
526-0346
850-0103
130-3183

S103D
S602
S604
3039526

4
4
4
1

815-0700

3006182

8

QTY
USED

Fan

Guards

PART
DESCRIPTION
Guard,
Fan - Side
Attaching
Parts
for
Guard
Screw,
Cap - Hex Head, with
Washer
(3/8-16
x l“)
Screw,
Cap - Hex Head with
Washer
(1/4-20
x 5/8”)
Guard,
Fan - Top & Rear,
Left
Side
Attaching
Parts
for
Guard
Screw,
Cap - Hex Head with
Washer
(3/8-16
x 7/8”)
Guard,
Fan - Top & Rear,
Right
Side
Attaching
Parte
for
Guard
Screw,
Cap - Hex Head with
Waeher
(3/8-16
x 7/8”)
Brace
Attaching
Parts
for
Brace
Screw,
Cap - Hex Head (1/4-20
x l“)
Washer,
Lock - Spring
(1/4”)
Nut,
Hex (1/4-20)
Belt,
Drive
Fan, Cooling
- Pusher
Attaching
Parts
for
Fan
Screw,
Cap - Hex Head (3/8-16
x 3-3/4”)
Spacer,
Fan
Spacer,
Pilot
- Fan
Gasket
Hub Assembly
(See Engine
Parts
Catalog
for
Components)
Support,
Radiator
Attaching
Parts
for
Support
Screw,
Cap - Hex Head (3/8-16
x l“)
Washer,
Fait
(17/32”)
Waeher,
Lock - Spring
(3/8”)
Nut,
Hex (3/8-16)
Bracket,
Lower - Radiator
Support
Attaching
Parts
for
Bracket
Screw,
Cap - Hex Head (3/8-16
x 1-1/4”)
Washer,
Flat
(17/32”)
‘Washer,
Lock - Spring
(3/8”)
Nut,
Hex (3/8-16)
Bracket,
Upper
- Radiator
Support
Attaching
Parts
for
Bracket
Screw,
Cap - Hex Head (3/8-16
x 1-1/4”)
Washer,
Flat
(17/32”)
Washer,
Lock - Spring
(3/8”)
Shroud,
Fan
Attaching
Parts
for
Shroud
Washer
(3/8-16
x 7/8”)
Screw,
Cap - Iiex Head with

Cooling
And

CPS

CEC

PART NO.

PART NO.

501-0537-02
502-1044
505-1381
502-1045-12
503-1586
503-1572
130-3196
505-0057
503-1587
503-1573
130-3179
503-1603
503-1634
503-1637
130-3341
502-1052
338-2356-01
309-0579-03
505-1380

AS5026SS
120437
S9210
143950
43828d
67185
3000285
S962
43828F
3024128
3000260
42828A
3818267
3054355
3028994
153408
3035124
3046031
3008470
3000247

130-3195-01
130-3195-02
130-3195-05

3050166
3050167
3050170
S113
203310
S608
S200

22
23

800-0215
526-0353
850-0105
862-0035
130-0523
403-2677

24

800-0215
850-0105
862-0035
403-2674-01

S113
S608
S200
3054649

REF
NO.
1
$
4
5
6
:
1:
11
12
13
14
15
16
17
18
19
20
21

3000248

System
Skid

- Radiator
Base

PART
DESCRIPTION
Hose Assembly,
Fuel
(24”)
Elbow,
Pipe - Male,
45 Deg
8ushing,
Reducer
- Hex
Connector,
Pipe
- Male/Female
Clamp,
Hose
Hose,
Radiator
- Hump
Tube,
Water
- Upper
Plug,
Pipe - Square
Head (1/8
NPTF)
Clamp,
Hose
Hose,
Radiator
- Hump
Tube,
Water
- Lower
Clamp,
Hose
Hose,
Rubber
Hose,
Rubber
Tube,
Water
- Make Up
Coupling,
Hose
Harness,
Wiring
- Coolant
Switch
Switch,
Low Coolant
Level
Plug,
Pipe
Grill,
Radiator
Radiator
(Includes
Cap; Excludes
Grill)
NT
NTA
NTTA
Attaching
Parts
for
Radiator
Screw,
Cap - Hex Head (1/2-13
x 1-1/2”)
Washer,
Flat
(1/2”)
Washer,
Lock -Spring
(1/2”)
Nur,
Hex (’1/2-13)
Cap, Radiator
- 7 Lb
Bracket,
Lifting
Attaching
Parts
for
Bracket
Screw,
Cap - Hex Head (1/2-13
x 1-1/2”)
Washer,
Lock - Spring
(1/2”)
Nut,
Hex (1/2-13)
Base,
Skid

15

I

Heater

-

Engine

Coolant

2

22
0
.,

18

20

.,,

16
.—.

Heater
REF
NO.

CPS
PART NO.

CEC
PART NO.

1
2
3
4
5
6

501-0537-03
502-1043-~i
503-1603
503-1602
503-1604

AS40325SS
68139
43828A
3027706
170049

502-1047-01
502-1047-01
130-3225
130-3444
130-3222
130-3226
Note 1

3056760
3056760
3056688
3064662
3000264
3056759

333-0389-03
333-0389-01
333-0389-06
333-0389-06
333-0389-02
333-0>89-04

3056183

7
8
9
:?

333-0413-02
333-0413-03
333-0413-01
333-0413-04
333-0413-09
333-0413-00

12
13
14

3056185
3053979
3056184

3063472
3063632
3063630
3063473

333-0413-07
333-0413-10

3063631

800-0222
850-0101
402-0608
402-0609

S114
S600
3035083
3035084

504-0003
Note 2
Note 3
130-3189

3059903
3059904
3056255

800-0210
850-0103
871-0028

S103D
S604
S254

309-0567-01
309-0567-02

3056188
3056189

S114
S600
S224
3035083
3035084

18
19
20

800-0222
850-0101
862-0031
402-0608
402-0609
Note 4
Note 5
Note 6

21
22

Note 7
333-0390

;:

17

800-0210
850-0103
871-0028

S103D
S604
S254

-

Engine

Coolant

PART
DESCRIPTION
Hose Assembly
- Oil
Pressure
Elbow,
Pipe
- Male,
90 DEG
Clamp,
Hose
Hose,
Rubber
Elbow,
Hose - Rubber
Coupling,
Hose - Elbow,
90 OEG
Sets with
Y Water
Tube
Sets without
Y Water
Tube
Tube,
Water
- 23”LG
(Used on Set without
YWater
Tube)
Tube, Water
- 21”LG
(Used on Set with
Y Water
Tube)
Tube,
Water
- “Y”
Tube,
Water
- 7-3/4”LG
Heater,
Electrical
- Coolant
(Includes
Thermostat,
Drain
Cock,
Mounting
Nuts and may or may not
include
pressure
switch)
With
Oil
Pressure
Switch
120 VAC, 2500 Watt
240 VAC, 2500 Watt
480 VAC, 2500 Watt
120 VAC, 4000 Watt
240 VAC, 4000 Watt
480 VAC, 4000 Watt
Without
Oil
Pressure
Switch
120 VAC, 2500 Watt
208 VAC, 2500 Watt
240 VAC, 2500 Watt
480 VAC, 2500 Watt
120 VAC, 4000 Watt
208 VAC, 4000 Watt
240 VAC, 4000 Watt
480 VAC, 4000 Watt
Attaching
Parts
for
Heater
“
Screw,
Cap - Hex Head (1/4-20
x 3/4”)
Washer,
lock
- Spring
(1/4”)
Isolator,
Vibration
Isolator,
.Vibration
Nut,
Special
(Supplied
with
Heater)
Cock,
Drain
(1/4
NPT)
Thermostat
Switch,
Pressure
- Oil
8racket,
Mounting
- Heater
Attaching
Parts
for
Bracket
Screw,
Cap - Hex Head (3/8-16
x 1-1/4”)
Wa;he~:xlock
- Spring
(3/8”)
- 8rass
(3/8-16)
Contr;l
- Heater
(Includes
Contactor,
Stap-down
Transformer
with
Fuse[480V
Unit
Only
, Ground
Lug and 80X)
120 VAC (Complete
Assy without
Trans / ormer)
480 VAC (Complete
Assy with
Transformer)
Attaching
Parts
for
Switch
Screw,
Cap - Hex Head (1/4-20
x 3/4”)
Washer,
lock
- Spring
(1/4”)
Nut,
Hex (1/4-20)
Isolator,
Vibration
Isolator,
Vibration
Contactor
(37.5
AMP, 3 Pole,
SPST)
Fuse (1 AMP) [WAT# 287-15-2-69]
Transformer,
Step-down
(240/480VAC
Primary,
120 VAC
Secondary,
with
Fuse Clips
Terminals)
80X, Elect~ical
8racket,
Mounting
- Switch
Attaching
Parts
for
Bracket
Screw,
Cap - Hex Head (3/8-16
x 1-1/4”)
Washer,
Lock - Spring
(3/8”)
Nut,
Hex - 8rass
(3/8-16)

NOTES :

1.

::~te:;

2.
3.

Watlow
Watlow

and Controls
Manufactured
by Watlow
Watlow
Electric
Co. Hannibal,
Mo.
No. 202-0-41-2
No. 483-0-16-1

Industries

17

Inc.

4.
5.
6.

Wat low No.
Watlow
No.
Wat 1ow No.

198-0-20-2
287-15-2-69

512-0-1-23

‘f.

Nat 10W No.

303-62-29-46

Set

“Housing

18

Set

Ktr

bra

~t~

QIY

NO.

PART NO.

PART NO.

USED

3
4

406-0089
406-0157
406-0565
405-4027

5

821-0010
870-0212
405-4021

3
3
1

6

821-0014
870-0257
405-4029

4
4
1

7
8

821-0014
870-0257
405-4014
405-4020-02

4
4
6
6

9

821-0014
870-0257
405-4020-01

24
24
6

10

821-0014
870-0257
405-4015

24
24
4

:

11

821-0014
870-0257
405-4026

821-0016
870-0257

8
8

405-4011-00
405-4011-01

1
1

2

12

821-0014
870-0257
13
405-4023-01
405-4023-02
821-0014
870-0257
405-4009
405-4022
821-0010
870-0258
818-0150
526-0003
405-1872
405-4028

8
48
:
24
24
48
48
24
2

Housing

PART
DESCRIPTION
Catch
Handle,
Door
(Includes
Key)
Key
Door,
Rear
(Less
Handle)
Attaching
Parts
for
Door
Screw,
Self-locking
- Hex Washer
Head (1/4-20
Nut, Self-locking
- Hex with
Washer
(1/4-20)
Grille,
Rear
Attaching
Parts
for
Grille
Screw,
Self-locking
- Hex Washar
Head (5/16-18
Nut,
Self-locking
- Hex with
Washer
(5/16-18)
Panel,
Rear - Lower
Attaching
Parts
for
Panel
Screw,
Self-locking
- Hex Washer
Head (5/16-18
Nut,
Self-locking
- Hex with
Washer
(5/16-18)
Door,
Side
(Includes
Mounting
Pivot
Clips)
Grille,
Side
- Upper
Attaching
Parts
for
Grille
Screw,
Self-locking
- Hex Washer
Head (5/16-18
Nut,
Self-locking
- Hex with
Washer
(5/16-18)
Grille,
Side
- Lower
(With
U 8olt)
Attaching
Parts
for
Grille
Screw,
Self-locking
- Hex Washer
Head (5/16-18
Nut,
Salf-locking
- Hex with
Washer
(5/16-18)
Panel,
Side
- Center
Attaching
Parts
for
Panel
Screw,
Self-locking
- Hex Washer
Head (5/16-18
Nut,
Self-locking
- Hex with
Washer
(5/16-18)
Panel,
Side
- 8ase
Attaching
Parts
for
Panel
Screw,
Self-locking
- Hex Washer
Head (5/16-18
Nut,
Self-locking
- Hex with
Waaher
(5/16-18)
Top, Housing
N, NT, NTA
NTTA
Attaching
Parts
for
Top
Screw,
Self-locking
- Hex Washer
Head (5/16-18
Nut,
Self-locking
- Hex with
Washer
(5/16-18)
8race,
Panel
Right
Hand
Left
Hand
Attaching
Parts
for
8race
Screw,
Self-locking
- Hex Washer
Head (5/16-18
Nut,
Self-locking
- Hex with
Washer
(5/16-18)
Panel,
Front
- Housing
Panel,
Rear - Housing
Screw,
Self-locking
- Hex Washer
Head (1/4-20
x
Nut,
Weld (Used as Pivot)
Rivet,
Drive
Pin
(8 Per Door)
Washer,
Flat
(3/16”)
(8 Per Door)
Clip,
Pivot
- Door (4 Per Door)
Panel,
Rataining
(Not Illustrated)
- Insulation

x

1/2”)

x

1/2”)

x

1/2”)

x

1/2”)

x

1/2”)

x

1/2”)

x 3/4”)

x

1/2”)

x

1/2”)

1/2”)

Notes

GENERATOR

TABLE

Generator

Size

Table

OF

SECTION

CONTENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

GeneratorsSAEl/SAE14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

GeneratorsSAEO/SAE18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

Generator

Stator

Section

[Frame

Size

3]

. . . . . . . . . . . . . . . . . . . . . . .

27

Generator

Stator

Section

[Frame

Size

4]

. . . . . . . . . . . . . . . . . . . . . . .

29

Generator

Stator

Section

[Frame

Size

5]

. . . . . . . . . . . . . . . . . . . . . . .

31

Generator

Rotor

Section

[Frame

Size

3,

SAEl/SAE14]

. . . . . . . . . . . . .

33

Generator

Rotor

Section

[Frame

Size

4,

SAEl/SAE14]

. . . . . . . . . . . . .

35

Generator

Rotor

Section

[FRame

Size

4,

SAEO/SAE18]

. . . . . . . . . . . . .

37

Generator

Rotor

Section

[Frame

Size

5,

SAEl/SAE14]

. . . . . . . . . . . . .

39

Generator

Rotor

Section

[Frame

Size

5,

SAEO/SAE18]

. . . . . . . . . . . . .

41

Permanent

Magnet

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

Exciter

22

GENERATOR

OPTION
CODE

‘RAME
SIZE

4DPTR
SAE

DISK

TABLE

LEAD

kw RATING

380
190

LTAGI
416
208

SAE

m

F

HERT
460
230

480
240

AT
380
190

0 HEF

440
220

400
200

416
208

MG8301

3A

1

14

12

Standby
Prime
Pwr

115
105

120
110

125
115

130
120

135
125

100
95

105
95

110
100

MG8302

3B

1

14

12

Standby
Prime

135
125

145
130

150
135

155
145

165
150

125
110

130
115

135
120

MG8303

3C

1

14

12

Standby
Prime
Pwr

150
140

160
145

165
155

175
160

180
165

135
125

145
130

150
135

MG8304

3D

1

14

12

Standby
Prime
Pwr

180
165

185
170

195
175

195
180

205
180

155
145

160
145

165
150

MG8305

4C

1

14

12

Standby
Prime
Pwr

210
195

215
205

225
210

240
20

250
225

190
175

200
180

210
190

MG8306

4D

1

14

12

Standby
Prime

240
225

250
230

260
240

275
250

285
260

215
200

220
200

225
205

MG8307

4E

1

14

12

Standby
Prime
Pwr

290
275

305
280

315
290

325
300

335
305

255
235

260
240

270
245

MG8308

4F

1

14

12

Standby
Prime
Pwr

340
310

350
320

360
330

370
340

380
350

280
265

290
270

300
275

MG8309

40

0

18

12

Standby
Prime
Pwr

240
225

250
230

260
240

275
250

285
260

215
200

220
200

225
205

MG831O

4E

0

18

12

Standby
Prime

290
275

305
280

315
290

325
300

335
305

255
235

260
240

270
245

MG8311

4F

0

18

12

itandby
‘rime
Pwr

340
310

350
320

360
330

370
340

380
350

280
265

290
270

300
275

MG8312

SC

1

14

12

standby
‘rime
Pwr

400
370

420
385

440
400

465
425

475
430

355
325

365
330

375
335

MG8313

SD

1

14

12

Standby
‘r ime

425
390

450
410

475
430

500
450

515
470

400
360

410
375

425
385

MG8314

SE

1

14

12

standby
‘rime
Pwr

515
480

545
500

570
520

585
530

600
540

460
420

475
435

490
450

MG8315

5F

1

14

12

standby
‘rime
Pwr

570
525

590
550

620
570

635
580

650
590

500
450

515
465

530
480

MG8316

SC

0

18

12

standby
‘rime
Pwr

400
370

420
385

440
400

465
425

475
430

355
325

365
330

375
335

MG8317

5D

0

18

12

standby
‘r ime

425
390

450
410

475
430

500
450

515
470

400

410
375

425
385

MG8318

SE

0

18

12

standby
‘rime
Pwr

515
480

545
500

570
520

585
530

600
540

460
420

475
435

490
450

MG8319

SF

0

18

12

Standby
‘rime
Pwr

570
525

590
550

620
570

635
580

650
590

500
450

515
465

530
480

I

23

I

Generators
SAE

1/

SAE

14

1

REF
No.

CPS
PART NO.

CEC
PART NO.

1

1

2

Note

QTY
USED

4
4
4

249-0298
249-0218
249-0315
Note 1

800-0221
850-0108
526-0360
862-0036

S138
S612
146180
S203

2
2
4
2

800-0204
800-0204
800-0586

S155
S155
106069

8
12
4

850-0104

S61O

12

800-0584

3052061

8

800-0581

169195

8

.526-0353

203310

8

1:

For replacement
nameplate
data.

Generator

PART
DESCRIPTION
Module,
Permanent
Magnet
Exciter
(See Separate
Page for
Components)
Attaching
Parta
For Module
Screw,
Cap - Hex Head (M8 x 16mm)
Washer,
Lock
(M8)
Clamp,
Retaining
Generator
[Includes
Pffi Exciter)
(See Separate
Pages for
Stator
and Rotor
Components)
Attaching
Parts
Generator
To Skid
Screw,Cap
- Hex Head
(7/8-9
x 3“)
Washer,
Lock - Spring
(7/8”)
Washer,
Flat
(l”)
Nut,
Hex (7/8”)
Attaching
Parts
Adapter
to Flywheel
Housing
Screw,
Cap - Hex Head (7/16-14
x 1-1/2”)
Frame 3
Frame 4 & 5
Screw,
Cap - Hex Head (7/16-14
x 2“)
Frame 3
Washer,
Lock - Spring
(7/16”)
Attaching
Parts
Drive
Disc
to Flywheel
Screw,
Cap - Hex Head
(1/2-13
x l“)
Frame 3
Screw,
Cap - Hex Head
(1/2-13
x 1-1/4”)
Frame 4 & 5
Washer,
Flat
(1/2”)

please

supply

the

complete

24

Gen Set

nameplate

and

Generator

Generators
SAE

O /

SAE

18

1

REF
NO.

CPS
PART NO.

CEC
PART NO.

1

1

2

Note

QTY
USED

4
4
4

249-0298
249-0218
249-0315
Note 1

800-0238
850-0105

S145
S608

2
2

800-0236

S106

14

800-0215

S113

8

800-0216

S125

4

850-0105
850-0105

S608
S608

14
12

815-0719
526-0362

206332
200861

6
6

1:

For replacement
nameplate
data.

Generator

PART
DESCRIPTION
Module,
Permanent
Magnet
Exciter
(See Separate
Page for
Components)
Attaching
Parta
For Wodule
Screw,
Cap - Hex Head (M8 x 16mm)
Washer,
Lock
(M8)
Clamp,
Retaining
Generator
[Includes
PMG Exciter)
(See Separate
Pages for
Stator
and Rotor
Components)
Attaching
Parts
Generator
To Skid
Screw,
Cap - Hex Head (1/2-13
x 1-1/4”)
Washer,
Lock - Spring
(1/2”)
Attaching
Parts
Adapter
to Flywheel
Housing
Screw,
Cap - Hex Head (1/2-13
x 1-3/4”)
Frame 4
x 1-1/2”)
Screw,
Cap - Hex Head (1/2-13
Frame 5
Screw,
Cap - Hex Head (1/2-13
x 2“)
Frame 5
Washer,
Lock - Spring
(1/2”)
Frame 4
Frame 5
Attaching
Parts
Drive
Disc
to Flywheel
Screw,
Cap - 12 Point
Drive
(5/8-11
x 1-1/4”)
Washer,
Flat
(5/8”)

please

supply

the

colnplete

25

Gen Set

nameplate

and

Generator

Generator
Stator
Section
Frame

3

2

4\

*

5I

E

26

Generator
Stator
Section
Frame

REF
NO.

1
2
3
4
5

CEC
PART NO.

CPS
PART NO.

Note
Note

1
1

Note
Note

1
1

QTY
USED

1

249-0631

2
1
1
2

249-0304

8

305-0770
305-0778
305-0803

1
1
1

7

249-0398
300-3278

4
1

8
9

249-0398
249-0395
249-0486

4
2
1

249-0295
249-0288
249-0287
249-0449
249-0569
302-1851
354-0031
249-0504
249-0289

249-0424
302-1852-01
249-0302
249-0202
249-0362
249-0444
249-0300
249-0218
249-0312
249-0361

4
4
4
1
1
1
1
3
3
1
3
4
4
1
1
8
8
1
1

249-0297
249-0291
249-0212

4
4
4

249-0334
249-0366
249-0354
249-0355
249-0368
Note 1

1
1
1
1
1
1

249-0201
249-0202
249-0404

8
8
4

249-0621
249-0622

;

6

10

11
12
13
14
15
16
17
18
19
20
21
22
23
24
::

27
28

29
30
31
32

33
34

Notes:

1.
~

Items
long

not
lead

stocked,
replacement
time
likely.

3

PART
DESCRIPTION

Lid
Panel,
Side
Panel,
Front
Panel,
Rear
Lid,
Electrical
Box - Plain
Attaching
Parts
Screw,
Captive
Regulator,
Voltage
Standard
1 Phase
3 Phase
(Used with
3 Phase Sensing
Manual
Attaching
Parts
Pillar,
Threaded
Module,
3 Phase Sensing
Attaching
Parts
Pillar,
Threaded
80X, Electrical
Module,
Overvoltage
Attaching
Parts
Screw,
Cap - Hex Head (M5 x 35mm)
Washer,
Plastic
(M5)
Nut,
Hex - Nylon
(M5)
Switch
RFI Suppressor
Assy
Choke
Resistor,
Adjustable
Transformer,
‘Voltage
Sensing
810ck,
Terminal
Panel,
Terminal
810ck Mounting
Transformer,
Current
Screw,
Cap - Hex Head (M1O x 65mm)
Washer,
Lock - Spring
(M1O)
Cap, 8earing
- Outer
Circlip
Screw,
Cap - Hex Head (M8 x 30mm)
Washer,
Lock - Spring
(M8)
8earing,
8all
Cap, Bearing
- Inner
Screw,
Cap - Hex Head
(M6x55MM)
Frama3A&3B
(M6x70MM)
Freme3C&3D
Washer,
Lock - Spring
(M6)
Stator,
Exciter
Frame 3A & 3B
Frame 3C & 3D
Bracket,
End
Frame 3A & 3B
8racket..
End
Frame 3C & 3D
Grille,
”Inlet
Stator,
Generator
(Includes
Terminal
Attaching
Parts
Stator
to Adapter
Screw,
Cap - Hex Head (M1O x 35mm)
(M1O)
Washer,
Lock - Spring
Link,
Terminal
Heater,
Electrical
- Replacement
70 Watt,
120 VAC
70 Watt,
240 VAC

available

only

on

special

order

Module)

Studs

with

and

Links)

Generator
Stator
Frame

Section
4

2

4\
/

5

28

Generator
Stator
Section
Frame
4

REF
NO.

CPS
PART NO.

CEC

QTY

PART NO.

USED

1

Note 1
Note 1
Note 1
Note 1
Note 1
249-0631

2
2

249-0304

8

305-0770
305-0778
305-0803

1
1
1

249-0398
300-3278

4
1

1:

249-0398
249-0395
249-0486

4
2
1

:;
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

249-0295
249-0288
249-0287
249-0449
249-0569
302-1851
354-0031
249-0504
249-0289
249-0424
302-1852-02
249-0314
249-0243
249-0202
249-0242
249-0232
249-0201
249-0202
249-0241
249-0245
249-0202
249-0244
249-0256
249-0212
249-0255
249-0200
Note 1

8
1
4
4
1
6
6
1
1
1

249-0204
249-0205
249-0200

8
8
4

249-0621
249-0622

1
1

;
3
4
5
6

7

8

35
36

Notes:

1.

Items
long

3
3

1
3
1
4
4
1
1
8

not
lead

stocked,
re~lacement
time
likely”.

PART
DESCRIPTION
Lid
Panel,
Side
Panel,
Front
Panel,
Rear
Bracket,
Angle
Lid,
Electrical
Box - Plain
Attaching
Parts
Screw,
Captive
Regulator,
Voltage
Standard
1 Phase
3 Phase
(Used with
3 Phase Sensing
Manual
‘Attaching
Parts
Pillar,
Threaded
Module,
3 Phase Sensing
Attaching
Parts
Pillar,
Threaded
Box,
Electrical
Module,
Overvoltage
Attaching
Parts
Screw,
Cap - Hex Head (M5 x 35mm)
Washer,
Plastic
(M5)
Nut,
Hex - Nylon
(M5)
Switch
RFI Suppressor
Assy
Choke
Resistor,
Adjustable
Transformer,
-Voltage
Sensing
Block,
Terminal
Mounting
Panel,
Terminal
Block
Transformer,
Current
Grille,
Inlet
- Air
Screw,
Cap - Hex Head (M1O X30MM)
(M1O)
Washer,
Lock - Spring
Cap, Bearing
- Outer
Circlip
Screw,
Cap - Hex Head (M1O X 35mm)
Washer,
Lock - Spring
(M1O)
Bearing,
Ball
Screw,
Cap - Hex Head (M1O X 50mm)
(M1O)
Washer,
Lock - Spring
Cap, Bearing
- Inner
Screw,
Cap - Hex Head (M6 x 65mm)
Washer,
Lock - Spring
(M6)
Stator,
Exciter
8racket,
End
Stator,
Generator
(Includes
Terminal
Attaching
Parts
Stator
to Adapter
Screw,
Cap - Hex Head (M12 x 40MM)
Washer,
Lock - Spring
(M12)
Link,
Terminal
Heater,
Electrical
- Replacement
70 Watt,
120 VAC
70 Watt,
240 VAC

available

onlv .

on

special

order

Module)

Studs

with

and

Links)

Generator

Stator

Section
Frame

5

i

23

22

“30
.—

Generator
Stator
Section
Frame
5

REF
NO.

;
3
4
5
6

CPS
PART NO.

CEC
PART NO.

QTY
USED

Note 1
Note 1
Note 1
Note 1
Note 1
249-0631

1
2
1
1
2
2

249-0304

8

305-0770
305-0778
305-0803

1
1
1

249-0398
300-3278

4
1

249-0398
249-0395
249-0486

4
2
1

PART
DESCRIPTION
Lid
Panel,
Side
Panel,
Front
Panel,
Rear
Bracket,
Angle
Lid,
Electrical
80X - Plain
Attaching
Parte
Screw,
Captive
Regulator,
Voltage
Standard
1 Phase
3 Phase
(Used with
3 Phase Sensing
Manual
Attaching
Parta
Pillar,
Threaded
Module,
3 Phase Sensing
Attaching
Parts
Pillar,
Threaded
Box,
Electrical
Module,
Overvoltage
Attaching
Parta
Screw,
Cap - Hex Head (M5 x 35mm)
Washer,
Plastic
(MS)
(M5)
Nut,
Hex - Nylon
Switch
RFI Suppressor
Assy
Choke
Resistor,
Adjustable
Transformer,
Voltage
Sensing
Block,
Terminal
Panel,
Terminal
Block
Mounting
Transformer,
Current
Grille,
Inlet
- Air
Screw,
Cap - Hex Head (M1O x 30mm)
(M1O)
Washer,
Lock - Spring
- Outer
Cap, Bearinq
Circlip
Screw,
Cap - Hex Head (M1O x 35mm)
fMIO)
Washer.
Lock - SDrina
Bearing,
Ball
‘
- ‘
‘
Screw,
Cap - Hex Head (M1O x 50mm)
Washer,
Lock - Spring
(M1O)
Cap, Bearing
- Inner
Screw,
Cap - Hex Head (M6 x 65mm)
Washer,
Lock - Spring
(M6)
Stator,
Exciter
Bracket,
End
Stator,
Generator
(Includes
Terminal
Attaching
Parts
Stator
to Adapter
Screw,
Cap - Hex Head (M12 x 40mm)
(M12)
Washer,
Lock - SDrina
Heater,
Electrical’R=piacernent
70 Watt,
120 VAC
70 Watt,
240 VAG

7

8

1:

11
12
13
14
15
16
17
;:
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

249-0295
249-0288
249-0287
249-0449
249-0569
302-1851
354-0031
249-0504
249-0289
249-0424
302-1852-02
249-0248
249-0243
249-0202
249-0242
249-0232
249-0201
249-0202
249-0241
249-0245
249-0202
249-0244
249-0256
249-0212
249-0255
249-0272
Note 1

:
1
3
1
4
4
1
1
8
8
1
4
4
1
6
6
1
1
1

249-0204
249-0205

8
8

249-0621
249-0622

1
1

:
4
1
1
1
1

35

Notes:

1.

Items
long

not
lead

stocked,
replacement
time
likely”.

available

only

on

special

order

Module)

Studa

and

Links)

with

.. .

31
——

Generator
Rotor

SAE

Section

1/

SAE

14

32
.——.
————— .——.. ———--—

——

Generator
Rotor
Section
SAE 1/
SAE 14
Frame

REF
NO.

CPS
PART NO.

CEC

QTY

PART NO.

USED

1

249-0371

2

;

249-0294
249-0307
249-0308
249-0369
249-0292

8
8
8
1
8

249-0402
249-0328
249-0363
Note 1

1
3
1
1
1

:
6
7
8
9
;!
12
13
14

Notea:

249-0367
249-0271
249-0340
249-0281
249-0341
249-0282
249-0283

1
3
1
3
1

249-0294

2

1.

Items
long

1

not
lead

stocked,
replacement
time
likely.

3

PART
DESCRIPTION

Screen,
Air
- Adapter
Attaching
Parts
M5 x 12mm)
Screw,
Cap - Hex Head
M5 )
Washer,
Lock - Spring
Washer,
Flat
(MS)
Adapter,
Generator
(SAE1
Screw,
Cap - Hex Head
(M16 x 60mm)
Plate,
Pressure
Disc,
Drive
(SAE14)
SDacer
Rotor,
Generator
(Includes
Exciter,
Key, and Rectifier
RotDr,
Exciter
(Ooes Not Include
Rectifier
ASSY)
Key
Rectifier
Assy,
Forward
(Includes
Item
11 Diodes)
Oiode,
Forward
Polarity
Item 13 Oiodes)
Rectifier
Assy,
Reverse
(Includes
Diode,
Reverse
Polarity
Variater
Attaching
Parts
Screw,
Cap - Hex Head (M5 x 12mm)

available

only

on

special

order

with

Assemblies)

Generator
Rotor
SAE

Section
1/

SAE

Frame

14

4

I

I

11

10

8

6

1

34

Generator
Rotor
Section
SAE
1/
SAE
,_Frame

REF
NO.
1

2
3
:
7
8
1:
11
12
13

Notes:

CEC
PART NO.

CPS
PART NO.

fTYD

249-0311

2

249-0294
249-0307
249-0365
249-0436
249-0231
249-0230
249-0397
Note 1
249-0321
249-0271
249-0237
249-0239
249-0238
249-0240

12
12
12
1
8
1
5
1

1.

Items
long

:
1
3
3
1

not
lead

stocked,
replacement
time
likely.

14

4

PART
DESCRIPTION
Screen,
Air
- Adapter
Attaching
Parts
Screw,
Cap - Hex Head (M5 x 12mm)
(M5)
Washer,
Lock - Spring
Washer,
Flat
(M5)
Adapter,
Generator
SAE 1
Screw,
Cap - Hex Head (M20 x 50mm)
Plate,
Pressure
Disc,
Drive
SAE 14
Rotor,
Generator
(Includes
Exciter,
Key,
Rotor,
Exciter
(Does Not Include
Rectifier
Key
Rectifier
Assy
(Includes
Diodes)
Diode,
Forward
Polaritv
Diode;
Reverse
Polarit~
Varister

available

only

35

on

special

order

with

and Rectifier
Assy)

ASSY)

Generator
Rotor

SAE

Section

0/

Frame

SAE

18
4

5

36

Generator
Rotor
Section
SAE 0/
SAE 18
Frame
4

REF
NO.

1

CPS

CEC
PART NO.

PART NO.

249-0311

QTY
USED
2

PART
DESCRIPTION
Screen,

Air

Attaching

2
3
4
5
7
8
1:

11
12
13

Notes:

249-0294
249-0307
249-0365
249-0435
249-0231
249-0230
249-0276
Note 1
249-0321
249-0271
249-0237
249-0239
249-0238
249-0240

1.

Items
long

12
12
12
1
8
1
5

1
1
1
1
3
3
1

not
lead

stocked,
replacement
time
likely’.

-

Adapter

Parts

Screw,
Cap - Hex Head (M5 x 12mm)
Washer,
Lock - Spring
(MS)
Washer,
Flat
(MS)
Adapter,
Generator
SAE O
Screw,
Cap - Hex Head (M20 x 50mm)
Plate,
Pressure
Disc,
Drive
SAE 18
Rotor,
Generator
(Includes
Exciter,
Key,
Rotor,
Exciter
(Does Not Include
Rectifier
Key
Rectifier
Assy
(Includes
Diodes)
Diode,
Forward
Polarity
Oiode,
Reverse
Polarity
Varister

available

onlv

37

on

sDecial

order

with

and Rectifier
Assy)

Assy)

Generator
Rotor
SAE

Section
1/
SAE
Frame
5

14

1

Generator
Rotor
Section
SAE
14
SAE
1/
Frame

5
—-

-——

—
REF
NO.
1

2
3
4
5
6
7
8
1:
11
;:

Notes:

CPS

CEC

PART NO.

PART NO.

QTY
USED

249-0408

2

249-0294
249-0307
249-0365
249-0521
249-0437
249-0230
249-0397
249-0463
Note 1
249-0522
249-0271
249-0237
249-0239
249-0238
249-0240

12
12
12
1
8
1
4
1
1
1
1
1
3
3
1

1.

Items
long

not
lead

PART
DESCRIPTION
Screen,
Air
- Adapter
Attaching
Parts
Screw,
CapHex Head (M5 x 12mm)
(M5)
Washer,
Lock - Spring
Washer,
Flat
(M5)
Adapter,
Generator
SAE 1
Screw,
Cap - Hex Head (M20x
75mm)
Plate,
Pressure
Disc,
Drive
SAE 14
Spacer
Rotor,
Generator
(Includes
Exciter.
KeYL
Rotor,
Exciter
(Does Not Include
Rectlfler
Key
Rectifier
Assy
(Includes
Diodes)
Diode,
Forward
Polarity
Diode,
Reverse
Polarity
Varister

stocked,
replacement
time
likely.

available

only

on

special

order

with

and Rectifier
AssY)

AssY)

Generator
Rotor
Section
SAE 0/
SAE
18
Frame
5

5

1

Generator
Rotor
Section
SAE 0/
SAE 18
Frame
5

REF
NO.
1

2
3
4
5
6
7
8
9

10
11
12
13

Notes:

CPS

CEC

PART NO.

PART NO.

$:;D

249-0408

Screen,
Air
- Adapter
Attaching
Parts
Screw,
Cap - Hex Head (M5 x 12mm)
Washer,
Lock - Spring
(M5)
Washer,
Flat
(MS)
Adapter,
Generator
SAE O
Screw,
Cap - Hex Head (M20 x 75mm)
Plate,
Pressure
Oisc,
Drive
SAE 18
Spacer
Rotor,
Generator
(Includes
Exciter,
Key,
Rotor,
Exciter
(Ooes Not Include
Rectifier
Key
Rectifier
Assy
(Includes
Diodes)
Diode,
Forward
Polarity
Oiode,
Reverse
Polarity
Varister

249-0294
249-0307
249-0365
249-0322
249-0437
249-0230
249-0276
249-0277
Note 1
249-0522
249-0271
249-0237
249-0239
249-0238
249-0240

1.

Items
long

PART
DESCRIPTION

not
lead

stocked,
replacement
time
likely.

available

only

41
.—.

on

special

order

with

and Rectifier
Assy)

Assy)

Generator
Permanent

Magnet

Exciter

m

/

/

4

REF
NO.

1

2
3
4

5

CPP
PART NO.

CEC

PART NO.

QTY
USEO

249-0497

1

249-0294
249-0307
249-0423
249-0426

3
3
3
1

249-0427
249-0644

1
1

249-0399
249-0495
249-0202
249-0313

PART
DESCRIPTION
Cover
Attaching
Parts
For Cover
Screw,
Cap - Hex Head
(M5 x 12mm)
Washer,
Lock
(M5)
Pillar,
Threaded
Stator,
Exciter
with
Frame
Rotor,
Exciter
(Select
Rotor
as Required)
Frame 2, 3, 4 Generators
Frame 5, 6, 7 Generators
At~~~ing
Parts
For Rotor
(Select
Bolt
as Required)
- Frame 2, 3, 4 Generators
Bolt
- Frame 5, 6, 7 Generators
(M1O)
Washer,
Lock
Pin,
Oowel

42
— .—

SECTION

CONTROL

TABLE

Control,

Generator

Set

OF

CONTENTS

. . . . . . . . . . . . . . . . . . . . . . ...*..

Control

Pane

,

Generator

(Sets

with

LED

Control

Pane

,

Generator

(Sets

with

Bulb

Control

Pane

t

Engine

(Sets

with

LED

Control

Panel,

Engine

(Sets

with

Bulb

Control

Wiring

Harnesses

(Sets

with

LED

Control

Wiring

Harnesses

(Sets

with

Bulb

Control

Internal

Components

(Sets

with

LED

Control

Internal

Components

(Sets

with

Bulb

Control

Alarm

Module

Indicator

Lights)

Indicator
Lights)

Indicator

55

. . . . .

57

. . . . . . . . .

59

. . . . . . . .

61

. . . . . .

63

. . . . .

65

. . . . . . . . .

66

. . . . . . . .

67

Lights)

Indicator

Lights)

Indicator

Lights)

Ind

Lights)

Ind
. . ..

Lights)
-.

-.

.”””

53
. . . . . .

Lights)

Indicator

. . . . . . . . . . . . .. . . . . . . .

51

.s.o*”o”””s.”

””””

”sss”

68

Generator

Set

52

Control

Generator

REF
NO.

QTY
USED

CPS
PART NO.

CEC
PART NO.

1

NFS

NFS

1

2

862-1001
850-1040
NFS

70299
70189
NFS

8
8
1

3
4
5

815-0701
NFS
NFS
NFS

3016086
NFS
NFS
NFS

6
1
1
1,

337-2402
402-0610

3016849
204493

1
4

302-1866-05
302-1866-09
302-1866-13
302-1866-15
302-1866-17

3011674
3011678
3011682
3011684
3011686

3
3
3
3
3

302-1866-21
302-1866-24
302-1866-27
302-1866-28

3011690
3014135
3051479
3051480

3
3
3
3

6
7
8

Set

Control

PART
DESCRIPTION
Control,
Generator
Set (See Items
3 Thru 5 for
Components)
Attaching
Parts
for
Control
Nut,
Hex (1/4-20)
Washer,
Lock - Spring
(1/4”)
Cover.
Control
Attaching
Part
for
Cover
Screw,
Machine
- Round Head (1/4-20
x 1/2”)
Control
Panel,
Generator
(See Separate
Pages for
Components)
Control
Panel,
Engine
(See Separate
Pages for
Components)
Internal
Components
and Wiring
Harnesses
(See Separate
Pages
Selection)
Lead,
Electrical
- Ground
Mount,
Vibration
Transformer,
Current
(Select
as Required)
400:5
Ratio
(Used with
200/400
AMP Ammeter)
600:5
Ratio
(Used with
300/600
AMP Ammeter)
800:5
Ratio
(Used with
400/800
AMP Ammeter)
500/1000
AMP Ammeter)
1000:5
Ratio
”(Used
with
600/1200
AMP Ammeter
and 1200 AMP
1200:5
Ratio
(Used with
Single
Scale
Ammeter)
800/1600
AMP Ammeter)
1600:5
Ratio
(Used with
2000:5
Ratio
(Used with
1000/2000
AMP Ammeter)
2500 AMP Single
Scale
Ammeter)
2500:5
Ratio
(Used with
3000:5
Ratio
(Used with
1500/3000
AMP & 3000 AMP Single
Scale
Ammeters)

Generator
With
L E

D

Control
Indicator

Panel
Lights

Generator
With
L E

REF
NO.

CPS
PART NO.

CEC
PART NO

QTY
USED

1
2
3
4
5
6
7
8
9
10
11

12
13
14
15

812-0075
306-3523
98-5387
870-0437
306-3522
870-0451
300-3283
300-3282
300-3281

:
1

308-0884
303-0288
302-1860

3015057
3015058
3055738
3035149
3035016
3035018
3056064
3056065
3056063
3015860
3058451
3056071

1

302-1856
302-1858

3015043
3015044

1
1

302-1871-05
302-1862
302-1863
302-1871-06
302-1864
302-1865
302-1871-01
302-1871-09
302-1871-10

3039530
3015035
3015036
3051478
3015037
3015038
3015039
3059965
3059966

1
1
1
1

302-1871-02
302-1871-03
302-1871-04
302-1871-07
302-1871-08

3015040
3015041
3015042
3051479
3051480

322-0398
322-0397-01

;:
::
20
21
22

70646
3053064
3053063
3053062

?
1
7
1
4

1

1

D

Control
Indicator

PART
DESCRIPTION
Harness,
Wiring
(See Separate
Pages for
Selection
and Applications)
Screw,
Machine
- Round Head (#8-32
x 1/4”)
Shield,
Switch
Oecal
(Warning)
Nut,
Acorn
- Plastic
Shield,
Meters
Nut,
Self-locking
- Hex (#8-32
)
Printed
Circuit
Board - 10 LED Lights
Printed
Circuit
Board - 4 LED Lights
Printed
Circuit
Board - 2 LED Lights
Switch,
Toggle
(AUTOSTART oN/oFF/sTANDBY)
(Synchronizing)
Switch,
Toggle
(ALARM SILENCE)
Switch,
Toggle
(pANEL LIGHTS)
Light,
Panel
(Less
Bulb)
Bulb,
Incandescent
Lens,
Clear
(SYNCHRONIZING)
Bulb,
Incandescent
Socket,
Light
Switch,
Selector(Includes
Knob)
Rheostat
Wattmeter
Meter
(TYPICAL)
Voltmeter
Frequency/RPM
Ammeter
(Select
as Required)
DUAL SCALE
200/400
AMP
300/600
AMP
400/800
AMP
500/1000
AMP
600/1200
AMP
800/1600
AMP

1000/2000
1500/3000
2000/4000
SINGLE

1
1
1

Panel
Lights

SCALE

1200 AMP
1600 AMP
2000 AMP
2500

AMP
AMP
AMP

AMP

3000 AMP

Generator
With
Bulb

Control
Indicator

56

PaneT
Lights

Generator
With
Bulb

---

---

--tirs

tikG

PART NO.

PART NO.

812-0075
306-3523
98-5387
870-0437
306-3522
3018795
3018796
3018797
3018798
3018799
3018800
3014667
3015133

322-0398
322-0397-01

3015057
3015058
3055738
3035149
3035016
3035018
3015018

302-1856
302-1858

3015043
3015044

302-1871-05
302-1862
302-1863
302-1871-06
302-1864
302-1865
302-1871-01
302-1871-09
302-1871-10

3039530
3015035
3015036
3051478
3015037
3015038
3015039
3059965
3059966

302-1871-02
302-1871-03
302-1871-04
302-1871-07
302-1871-08
308-0884
303-0288

3015040
3015041
3015042
3051479
3051480
3015860
3058451

Control
Indicator

Panel
Lights

PART
DESCRIPTION
Harness,
Wiring
(See Separate
Pages for
Selection
and Applications)
Screw,
Machine
- Round Head (#8-32
x 1/4”)
Shield,
Switch
Oecal
(Warning)
Nut,
Acorn
- Plastic
Shield,
Meters
Lens,
Indicator
Light
Orange
Red
Green
White
(SYNCHRONIZING)
8ulb,
Incandescent
Socket
& Socket
with
Switch
Socket,
Light
Socket,
Light
with
Push Switch
- Red Lens (UPPER/LOWER SCALE INDICATING)
Light,
Indicator
Switch,
Toggle
(AUTOSTART-ON/OFF/STAN08Y
)
(SYNCHRONIZING)
Switch,
Toggle
(ALARM SILENCE)
Switch,
Toggle
(PANEL LIGHTS)
Light,
Panel
(Less
Bulb)
8ulb,
Incandescent
Wattmeter
Meter
Voltmeter
Frequency/RPM
Ammeter
(Select
as Required)

DUAL SCALE
200/400 AMP
300/600
400/800

AMP
AMP

500/1000
AMP
600/1200
AMP
800/1600
AMP
1000/2000
AMP
1500/3000
AMP
2000/4000
AMP
SINGLE SCALE
1200 AMP
1600 AMP
2000 AMP
2500 AMP
3000 AMP
Switch,
Rheostat

Selector(Includes

Knob)

With

Engine
L E

D

Control
Indicator

Panel
Lights

.
\

12

7

-\

10

/-

11

With

REF
NO.

1
2
3
4
5
6

CPS
PART NO.

CEC
PART NO.

338-2252

3053044
3055486
102057
70646
128006

870-0451
526-0352

USED

1
1

1
4
A

1

308-0885-03
303-0290
320-1616
308-0885-02
302-1855

3053060
3053061
3055488
3015055
3015105
3034953
104215
3031734

193-0400-01
193-0401-01
193-0402-01
302-1857-01
302-1859-01

3015232
3015233
3015234
3015235
3035766

1
1
1
1
1

300-3279
300-3280
6A
7
8
9
10
11
12

QTV

1
1

Engine
Control
L E D Indicator

Panel
Lights

PART
DESCRIPTION
Harness,
Wiring
(Includes
items
Switch,
Toggle
(CRANK)
Switch,
Toggle
(START/RUN/OFF)
Nut,
Self-locking
- Hex (#8-32)
Washer,
Flat
(3/16”)
Printed
Circuit
Board
(Includes
5 L E D Indicator
Lights
8 L E D Indicator
Lights.
Switch,
Toggle
(LAMP TEST)
Switch,
Toggle
(RAISE/LOWER)
Potentiometer
(SPEEO ADJUST)
Circuit
Breaker
Switch,
Toggle
(RUN/IDLE)
Tachometer
Gauge/Meter
Gauge,
Pressure
- Oil
Gauge,
Temperature
- Oil
Gauge,
Temperature
- Water
Voltmeter
Hourmeter

2 & 3)

Test

Lamp Switch)

With

Engine
Bulb

Control
Indicator

Panel
Lights

.

I

2~

B

,/

b\

-//

12

\
.
9

. ..
/

,

\\

3
8

5
1

@

/
b

<%
‘v”

&\

\.
\

/
10’

60

With

REF

NO.

CPP
PART NO.

CEC
PART NO.

308-0885-03
303-0290
320-1616
308-0885-02
302-1855

3035126
3055486
102057
3018795
3018799
3018800
3015055.
3015105
3034953
104215
3031734

193-0400-01
193-0401-01
193-0402-01
302-1857-01
302-1859-01

3015232
3015233
3015234
3015235
3035766

QTY

USEO
1

1
1
3
3
3

Engine
Bulb

Control
Indicator

Panel
Lights

PART
DESCRIPTION
Harness,
Wiring
(Includes
items
Switch,
Toggle
(CRANK)
Switch,
Toggle
(START/RUN/OFF)
Lens,
Light
(ORANGE)
Bulb,
Light
Socket,
Light
Switch,
Toggle
(RAISE/LOWER)
Potentiometer
(SPEED ADJUST)
Circuit
Breaker
Switch,
Toggle
(RUN/IDLE)
Tachometer
Gauge or Meter
Gauge,
Pressure
- Oil
Gauge,
Temperature
- Oil
Gauge,
Temperature
- Water
Voltmeter
Hourmeter

61

2 & 3)

Set
(Sets

Control
With

LED

Wiring
Indicator
A

1

d.
-\

62

Harnesses
Lights)

Set
(Sets

REF
NO.
1
:
4
5

CPP
PART NO.

CEC

QTY

PART NO

USED

338-2255
338-2258
338-2250
338-2253
338-2383

3053048
3056066
3035147
3053046
3053033

;

3015058
3055739

1
2

860-0003
850-0010
338-2312
338-2256

3043636
3043637
3056089
3056061

4
4
2
1

338-2248

3035149
3035132

1
1

338-2301-01
338-2301-02
338-2301-03
338-2301-04
338-2301-05
338-2301-06
338-2301-07
338-2301-08
331-0525
338-2251

3053037
3053038
3053039
3053040
3053041
3053042
3053043
3057046
204494
3044442

1
1

6
7

8
9
10

11

1

;

12

13
14

;
1
1
:
1
1

Control
With

LED

Wiring
Indicator

Harnesses
Lights)

PART
DESCRIPTION
Harness,
Wiring
(Pc8 TO LED PCB)
Harness,
Wiring
(PCB TO WATTMETER)
Harness,
Wiring
(PC8 TO VOLT/AMP SELECTOR SWITCH)
Harness,
Wiring
(PC8 TO AC METER)
Harness,
Wiring
(PCB TO RESISTORS AND SYNCHRONIZING SWITCH;
Includes
The Resistors
and Switch)
Switch,
Toggle
(SYNCHRONIZING)
Resistor,
Wirewound
with
Mounting
Bracket
Attaching
Parts
for
Resistor
Nut,
Hex
Washer,
Lock - Spring
Harness,
Wiring
(HIGH/LOWWYE
AOAPTER)
Harness,
Wiring
(PC8 TO PANEL LIGHTS AND SWITCH; Includes
The Switch)
Switch,
Toggle
(PANEL LIGHTS)
Harness
Assembly,
Wiring
(ENGINE CONTROL PCB TO GENERATOR
CONTROL PC8)
Harness
Assembly,
Wiring
- With
Shielded
Leads
(ENGINE WIRING
HARNESS TO ENGINE CONTROL PCB; Select
Length
as Applicable)
5.3 Feet
7.3 Feet
9.3 Feet
11.3
Feet
15.3
Feet
25.3
Feet
50.0
Feet
1.3 Feet
Gasket,
Conduit
Harness,
Wiring
(PCB TO GEN TERMINAL BLOCK)

Set
(Sets

Control
With

Bulb

3

Wiring
Indicator

Harnesses
Lights)

Set
(Sets

REF
NO.

CPS
PART NO.

CEC
PART NO.

QTY

USEO
1

1

3035145

2
3
4
5
6

3015118
3015056
3035142
3035147
3035144

:

7

3035146

1

8
9

3015058
3015109

2

10
11

860-0003
850-0010
338-2249
338-2?56

3043636
3043637
3035140
3056061

4
4
2
1

12
13

338-2248

3035149
3035132

1
1

338-2276-01
338-2276-02
338-2276-03
338-2276-04
338-2276-05
331-0525

3035127
3035128
3035129
3035130
3035131
204494

1
1
1
1

338-2250

1
1
1

1

14

13

i

Control
With

Bulb

Wiring
Indicator

Harnesses
Lights)

PART
DESCRIPTION
Harness,
Wiring
(PCB TO HORN, SWITCH AND INDICATOR LIGHTS;
Includes
The Horn and Switch)
Horn,
Electrical
- 24 VDC
Switch,
Toggle
(AI-ARM SILENCE)
Harness,
Wiring
(PCB TO WATT TRANSDUCER)
Harness,
Wiring
(PCB TO VOLT/AMP SELECTOR SWITCH)
Harness,
Wiring
(PCB TO AC METER AND RED INDICATOR LIGHTS;
Includes
Red Indicator
Lights)
Harness,
Wiring
(PCB TO RESISTORS,
SYNCHRONIZING LIGHTS AND
SWITCH; Includes
The Resistors
and Switch)
Switch,
Toggle
(Synchronizing)
Resistor,
Wirewound
with
Mounting
8racket
Attaching
Parts
for
Resistor
Nut,
Hex (#$-40)
Washer,
Lock - Spring
(#4)
Harness,
Wiring
(HIGH/LOW WYE ADAPTER)
Harness,
Wiring
(PCB TO PANEL LIGHTS AND SWITCH; Includes
The Switch)
Switch,
Toggle
(PANEL LIGHTS)
Harness
Assembly,
Wiring
(ENGINE CONTROL PCB TO GENERATOR
CONTROL PCB)
Harness
Assembly,
Wiring
(ENGINE WIRING HARNESS TO ENGINE
CONTROL PCB; Select
Length
as Applicable)
5.3 Feet
7.3 Feet
9.3 Feet
11.3 Feet
15.3 Feet
Gasket,
Conduit

65

Set
(Sets

-

Control
With

LED

Internal
Indicator

Components
Lights)
m

8/
REF
NO.

CPS
PART NO.

CEC
PART NO.

307-2623
307-2622
338-2254
300-3277

3034957
3034958
3053047
3015057
3054341

:
1
1

6

815-0702
850-1020
151-0634

70310
70262
3044195

4
4
1

7

815-0702
850-1020
309-0574

70310
70262
3036453

4
4
1

8
9

815-0702
850-1020
307-2623
307-2684

70310
70262
3034957
3034962

4
4
1
1

1
2
3
4
5

QTY
USED
1

PART
DESCRIPTION
Retainer,
Relay
Re 1ay
Harness,
Wiring
- AutoStart
to LEDs
Switch,
Toggle
(AutoStart)
8oard,
Printed
Circuit
- AutoStart
Attaching
Parts
for
8oard
Screw,
Machine
- Pan Head (#6-32
x
Washer,
Lock - Spring
(#6)Control,
Governor
Attaching
Parts
for
8oard
Screw,
Machine
- Pan Head (#6-32
x
Washer,
Lock - Spring
(#6)
Control,
Overspeed
Attaching
Parts
for
Board
Screw,
Machine
- Pan Head (#6-32
x
Washer,
Lock - Spring
(#6)
Retainer,
Relay
Re 1ay

(Includes

Switch)

3/8”)

3/8”

3/8”

66

I

Set
(Sets

Control
With

Bulb

Internal
Indicator

Components
Lights)

6

.
CPS

QTY
USED
1

2
3
4
5

300-3277

CEC
‘PART NO.
3034957
3034958
3035143
3015057
3054341

6

815-0702
850-1020
151-0634

70310
70262
3044195

4
4
1

7

815-0702
850-1020
309-0574

70310
70262
3036453

4
4
1

815-0702
850-1020
307-2623
307-2684

4
4
1

1;

70310
70262
3034957
3034962
3015019

11

3018792
3015017

2
1

70273
70621

4
4

8

PART NO.
307-2623
307-2622

867-0028
850-1030

:
i

:

Re 1ay
Harness,
Wiring
- AutoStart
to Bulbs
(Includes
Switch,
Toggle
(AutoStart)
Board,
Printed
Circuit
- AutoStart
Attaching
Parts
for
Board
Screw,
Machine
- Pan Head (#6-32
x3/8”)
(#6)
Washer,
Lock - Spring
Governor
Control,
Attaching
Parts
for
Board
- Pan Head (#6-32
x 3/8”)
Screw,
Machine
(#6)
Washer,
Lock - Spring
Control,
Overspeed
Attaching
Parts
for
Board
- Pan Head (#6-32
x 3/8”)
Screw,
Machine
Washer,
Lock - Spring
(#6)
Retainer,
Relay
Re 1ay
to Wattmeter
Harness,
Wiring
- Transducer
Attaching
Parts
Screw,
Self-Tapping
- Round Head
Transducer,
Watt
Attaching
Parts
Nut,
Hex (#10-32)
Washer,
Lock - Spring
(#10)

67
.—

“<
Switch)

Set

Control

-

Alarm

Module

-—.
REF
NO.

CPS

CEC

QTY

PART NO.

PART NO.

USED

338-2257

3056062

1

300-3286
300-3287

3054296
3054297

1
1

Note 1

Note
Note

2
2

1
1

70646
128006
3062691
149806
30557’38

4
4
1

;

3
Note

4

5
6

1

870-0451
526-0352
Note 3
333-0405-02
Note 3

NOTES: 1. Not
2.
3.

Not
Not

stocked
Stocked
stocked

as
as
as

:

replacement
replacement
replacement

PART
DESCRIPTION
8oard
to Gen Control
8oard
Harness,
Wirin
.-Alarm
PC 8oard,
Horn,
Switch
and Electrical
Module,
Alarm
? Includes
Leads
to Horn,
Switch
and Generator
Terminal
8oard)
Sets with
Four Fault
Indicators
Sets with
Six Fault
Indicators
- Alarm
Module
(Includes
Fuse)
8oard,
Printed
Circuit
Sets with
Four Fault
Indicators
Sets with
Six Fault
Indicators
Attaching
Parts
for
Board
Nut,
Self-locking
- Hex (#8-32)
Washer,
Flat
(#/16”)
Fuse
Horn,
Electrical
- 24VOC
Switch,
Toggle

item,
item,
item.

order
order

applicable
applicable

68

Item
Item

2 for
2 for

replacement.
replacement



---

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.5
Linearized                      : Yes
Author                          : Unknown
Create Date                     : 1998:03:03 14:54:22Z
Modify Date                     : 2015:05:21 23:11:54-05:00
Subject                         : 
XMP Toolkit                     : Adobe XMP Core 4.2.1-c043 52.372728, 2009/01/18-15:08:04
Format                          : application/pdf
Creator                         : Unknown
Description                     : 
Title                           : kgv6163.tmp
Creator Tool                    : kgv6163.tmp
Metadata Date                   : 2015:05:21 23:11:54-05:00
Keywords                        : 
Producer                        : Acrobat PDFWriter 2.01 for Windows
Document ID                     : uuid:59389c85-3a80-4a16-9c71-1cb4202a3876
Instance ID                     : uuid:69e39593-c88d-40ba-a34d-79a778d08aee
Page Mode                       : UseThumbs
Page Count                      : 61

EXIF Metadata provided by EXIF.tools