Vdv9324.tmp 927 0221 Onan MCCK Marine Genset Parts Manual (05 1978)
User Manual: 927-0221 Onan MCCK Marine Genset Parts manual (05-1978)
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MICROFICHE INDEX #307
A3
***************s%**
Data Table
STANDARD GROUPS
FICHE LOCATION
AS
A.?
A13
Al 4
BI
B13
ml
B9
BICI
Bi~
Bll
B11
A4
B4
B5
~~ 1
A9
C7
c1
a
C5
A7
A1O
A8
A4
B3
B3
B7
B2
C9
******************
******************
Block, Cylinder
Casmha ft
Carburetor Parts (Carter)
Carburetor Parts (Zentth)
Choke, Thmw+agnetic
Pfim
tro~ - Begin Spec C
---Control - Spec A Cbru C
Control --Spec D
Control - Spec E and F
Control Assembly - 300-0859
Control, Disconnect Adapter
Control, Start Adapter
Crankshaft And Flywheel
Drip Pan Assembly
Exhaust Manifold and Water Pwq
Fuel System
Gearcase
Generator - Begin Spec G
Generator - Spec A thru C
Generator - Spec D
Generator - Spec E and F
******************
Hrusing
******************
Ignition System
Oil System
Piston and Rod
Pump Parts, Fuel
Pump Parts, Fuel (ElecErk)
Pump Parts, Water
Vacuum Speed Booster
Service Kits and Miscellaneous
******************
******************
******************
******************
******************
******************
******************
******************
******************
******************
******************
******&***********
*&****************
**&*#f*Mklk*********
******************
******************
**********k*******
******************
*kk3&wt*******it***
******************
******************
******************
******************
******************
******************
******************
OPTIONAL EQUIPME3JT GROUPS
FICHE LOCATION
OPT. GROUP NO.
Clo
Cll
C13
C14
C14
D1
~
2
3
4
5
6
************
************
************
************
************
************
*******
*******
*******
*******
*******
*******
4
ILLUSTRATION
Control-O-Matic - Spec C
Control-O-Matic - Begin Spec D
Heat Exchanger
Pump Parts, Water
Load Sensor, Amplifier
Aqualift Exhaust System
GENERAL INFORMATION
FM parts or aemhs. cam@st tka 44aatar*.
Mtfw@ad onan Parts and SafvWBoentW.
whom vou purchased
this
equipment or refer to your Nesresl
To awid emaraor dl$ay W fftmg yourparts wear, @ease furnish M information ruquestadm
1.
c)
MODEL AM) SPEC NO.
SERIAL NO. I
I
N-114$
#or handy
reference, insert “YOUR”
nameplate ~nforrnationin the apaceaatmwk
2. Do not order by reference numbec always use part number and description.
3. Give the part number, description and quantity needed of each item. If an older part cannot be identified,
return t?wpart prepaid to your dealer or nearest C~~anParts and Senha Oenter. Print your name and address
plainly on the package. Write a letter to the same address stating the reason for returning the part.
State definite shimina instructions. Any claim for iOSSor damage to your unit in transit should * filed
promptty againsi the %anspot’tation company making the deliv6ry. Shipments are complete unless the
packing list indicates items are back ordered.
Prices arc purposely omitted from this Parts Manual due to the confusion resuhing from fluctuating costs, import
duties, sales taxes, exchange rates, etc.
For current parts prices, consult your Onan Dealer, Distributor or parts and Service Center.
●
’Eneats Iista de ptwlesIospreciosseomi$ende proposito, ya que bastanteconfusion resulto de fluctuaciones de
IOSpaba,
darechos aduanales, impuestos de -m.
-mbi*
-tra~ermt etc.”
(’2ms@a MI precios tigentes de $U distribuidor de productos “ONAN.”
Std. #36B
9274221
IWCCK PART’S CATALOG
INTRODUCTION
MOOSL NO. ANCii#JMWWATaON
-----
—.-—— ——
4.UMGCK-lFW
WAY73
.—
t
40MCCK-fU
1
+4.OMCCiIW?R~
+4.OMCCK-3R~
4.OMCCK-3CR~
4.OMCCK-2N’
1
3.5MCCK-51 RI”
.n
EUfinu Emm89
Vhamgu.n.”garf
+3.$M~@(-53f4/”
3.5MccK”53cR/*
3.5McCS&’51w
%!.
SMCCK-52AP
3.5MccK-53Ar
4.OMCCK-3W
1
1
120
m
240
120/240
1201X0
50
50
60
—.
6.5MCCK-IRI”
+6.5MCCK-2R/*
+6.5MccK-3R/*
6.5MCCK-3CR/*
6,5MCCK-4R/*
6.5 MCCK-lA~
6.5MCCK-2A~
6.5MCCK-3A/”
5.5MccK”51R/*
+5.5MCCK-~2R/*
+5.5MccK.53Rr
5.5MccK-53cRfl
5.5MCCK-51AP
5.5MCCK-52A/*
5.5 MCCK-53AP
6500
&500
mum
—..
6500
:=
420/240
12W240
120/206
120
240
120/240
?2W240
1
1
Y
1
—.
1
I
i
60
60
60
60
1
eo
3
50
50
-4
1
1
1
2
1
2
50
w
“ - The Specification Letter Advances (A to B, El to G etc.) with manufacturing changes.
Q - New model designations shown, begin during 1SS9. Previous designations did not use a decimal pdnt in
the KW rating. EXAMPLE 4. OMCCK was formerly 4MCCK, 3.5MCCK was formerly 305MCCK, etc.
t - Units with “A” in designation have set mounted “Control-O-Matic”.
+ - Not manufactured
beg!, ming $@ac D.
# - Set is reconnectable for 120 volt 2 wire, 240 volt 2 wire or 120/240 volt 3 wire service.
NOYE: Hertz is a unit of frequency equal to one cycle per second.
STANDARD PARTS SECTION
This section contains the illustrated parts listing for the standard generator sets listed in the Data Table.
w?~? (WAY1S9S)
REF.
No.
1
2
PAFW
No.
@AfH
Omcm?TloN
S&i
PISTON A14r) RN
1?2-0138
l12413&’05
112-Ol~lo
112-o13&2Q
112.4)1X
$12413&40
PtN. PtsTON
1“2.0060
3
4
{Includl.etining
IWr#sl
2
2
.00$” Owwsize
2
.010- Ov’8mize
.020- 0v9mue
:
.030- 0ver9&e
2
.044” Owsmws
2Stmdard
fling. lRuemk?Q
5
6
7
.13m” Owmse
..wr Ovuwa
.$%
=
04Gf Ow84&
REF.
NO.
PART
NO.
1
104-0170
2
3
850-0055
&?S-0017
4
t!
6
7
8
9
104-05S9
515-0227
!518-0014
104AX143
104-0032
515-0001
i%%)
1
1
1
1
‘1
1
PAnT
DEsciitimoN
Screw, Cap - Hex He@
(7/16-14 x 4-1/4)
Weeher, Lock - Sprtnff (7/16)
Weeher, Flat (15/32” ID x
1-1/4” 0t3 X 1/4” Thk]
Ftywheel
Key Kit, Wmdruff
Rin@ Retalningj
Wesher, Flat - I@fed
ywar,wc~~y?t
REF.
NO.
PART
NO.
10
CRANKSHAFT
104-08s2
W-09@
515-0008
11
t%%
1
1
1
PART
osscRwrloN
@ec A thn.i F
Begin Spec G
Key, Woodrdl - Spot A thru F
1
@sT.assl
(MM 1s?s)
3 A4
CYLiMDER BLOCK
UT4Ul fMAV10YC)
CYLINDER BLOCK
2
3
4
5
46
20
21
22
23
@?.a?alWV tnt9
5 A6
L-
a
9
4
?/p’
J?
6
/9
taw.
P’m’
No.
t2
.
am”
Mm
PART
OmewPTIwa
1
wale, Govwnor Fly E@lt
1
1
1
1
Washer. Cawwtwtt Gear Thrust
Key. CamshaIt! Gear Mounhrtg
Camat@ (Includes Center Pmj
Pin. (%rrwhaft Center
1
M@5, G8vurwcuo-wdtl
lS@1520
Sawaal @tAvm)
6
A7
$$
$w’ma
mmlwR1l-” —
Lmma
r
4
r“- Yi
/43 17-
I
r
!3.
14
Wwml (MN 1970
7 A8
a.
—,.
-
‘a
MF.
m.
t~
PARv
tm.
z~
3~
4
$
6
3
8=
,
815+181
WV.
U@@mJ
3
M9J%%mJ
swan.caQ*Nexm
(S?16-NI x 2-W”)
4
scmW. w*
NiW!m
(Weld
x I-W”)
5
washer, FM - Co(%xM
mm”
00x Wle” m x
1/16- %k)
1
Sumu. Tq@rW-hkmad
with Exl@md Tooth LockWa8huf (WP32 x m“)
C30VEfW0R ARM
1
$p8c AC)nIy
1
i!aginsfwco
EXI’ENSK)N,
ls@lm5
IW=WT3
103.5011
Q&AflCA+$EAW=3-+ti%~_
=1
*nA&~
o
f
1
$aalr CM - Crankah8?l
mg.
.
9
M&T
940.
8154MI
10
lSO.?lIB?
1$
WO-WIO
12
5W-0129
13
t5ek@21J
14
lSO.l(M
15
16
97
18
19
SOMwa
51&Oo13
SIo-om
s10af4
SW-mm
I
-.
Y‘-%i
2
3
4
$
16uaJo2
W)ulrs
Wo41$31
160-U34$
160-0723
lW-l(M1
WO-1OW
(28-)
t - Inchwfed in Breaker Box Assembly.
m-oal
9 No
(MAYtern)
*L%?
II A12
1
wwm$
22
14$.UM2
?
CARWRETGR
PARTS [ZENITH)
.-.
PAm
MO.
10
11
12
13
14
15
16
17
m.
141-0702
141-0701
141-0700
141-(W11
141-0713
141-0710
141-0077
141-0712
147-0679
141-0ss9
1414397
$
Float Asset~!b!y
1 # “Gasket, Sowl to Body
1
screw, Throttle Stop
1
Spring, Throttle Stop
1
Needle, Idle Adjusting
1
Spring, tdle Needle
1 # “Washer, Main Jet Assembly
Jet Assembly, Main
1
(Adjustable}
1
Shaft, Choke
1
Washer
1
1
1
1
Seal, Felt
# ●
●
Retainer,
Felt Seat
Shaft and Lever. ?!mttle
“Spring, ?ioat
“ - parts contsiI?sd in Repair Kit #14t-0747.
#- Par% ~ontained in t3asket Kit #141 -074f3,
wittt ruwunit.
C - MountingG8sket supplied
S27.0S21
(MAY1S78)
Ia
Al~
T’HEFIMO-MAGNETIC CHOKE
/+ %,o
AI .Qz?
,l.l$)
19-
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART
NO.
OTY.
USED
153-0385
1
153-0386
153-0389
153-0391
153-0395
307-1203
153-0392
153-0387
153-0390
526-0018
870-0134
153-0399
153-0400
518-0129
332-0876
336-1550
336-7549
854-0017
1
1
1
1
1
1
1
1
1
;
1
1
1
1
1
1
REF.
NO.
PART
DESCRIPTION
Plate, Mounting
Housing, Choke
Cover, Choke
Core, Solenoid
Armature, Solenoid
Coil, Solenoid
Frame, Solenoid
Spring, Armature
Lever, Limit
Washer, Fiat, Steel (5/8’”)
Palnut (1/4-20)
Insulator, Diet
Bimetal - Heater Assembly
Ring, Retaining
Terminal, Lug - Ground
Lead, Electrical - Ground
Lead, Electrical - Solenoid
Washer, Lock, Internal
Tooth (5/16)
PART
NO.
:SYD
1
19
20
21
526-0022
864-0002
813-0107
22
23
24
526-0006
850-0030
812-00?’6
25
854-0007
2
26
815-0161
2
153-0429
1
1
1
PART
DESCRIPTION
Washer, Flat, Steel (5/16” )
Nut, Hex (5/16-18)
Screw, Round Head, Steel
(10-32 X 1-1/4”)
Washer, Flat, Steel (#tO)
Washer, Lock, Steel (#IO)
Screw, Round Head, Steel
(8-32 X 5/16”)
Washer, Lock, Internal
Tooth (#8)
Screw, Flat Head, Steel
(10-32 X 3/8”)
Kit, Replacement (Includes
Complete Choke, Less
Electrical Leads, and
Carburetor Air Horn Gaskets)
927-0221(MAY1978)
14
Fll
VACUUM SPEED BOOSTER PARTS
I
I
a
17
●
%1
●
.-
_l
$’
REF.
NO.
PART
NO.
:s?6
150-1030
1
1
150-1080
1
2
870-0131
2
3
526-0196
2
4
5
6
7
8
9
10
150-0639
$70-0053
150-0430
520-0187
150-0471
516-0085
815-0148
2
2
1
1
1
1
4
Kit, Replacement - Vacuum Booster
(Includes Parts Marked f)
Linkage Assembly (Includes
Parts Marked “)
●Nut, Hex - With External
Tooth Lockwasher (#10-32)
●Washer, Flat - Aluminum
(7/32” ID X ‘//16 OCI X
1/8” Thk)
“Bail Joint - Metal
●Nut, Hex (# fO-32)
●Bracket, Spring
‘Rod, Linkage
CSpring (External)
CPin, Dowel (3/32x 3/4”)
!2Screw, Machine - Hex Head,
Slotted (#8-32 X 7/8”)
PART
NO.
!a!EF.
NO.
PART
DESCRIPTION
(WY.
USED
11
W&0844
1
12
13
14
150-0475
!516-0039
150-0376
1
1
1
15
150-1031
1
16
17
18
19
150-0425
150-0868
150-0666
150-1355
1
1
1
1
PART
DESCRIPTION
Cover, Vacuum Booster Housing
(Not Sold Separately)
fSpring (Internal)
CPin, Cotter (3/32x 5/8”)
E13racket, Adjusting - Internal
Spring
ltKit, Replacement - Diaphragm
and Gaskets (Includes Gaskets Ref. No. 16& 17)
Gasket - Booster to Manifold
Gasket - Diaphragm Plate
EPlate, Diaphragm
Housing, Vacuum Booster
(Not Sold Separately)
L - Parts Included in Vacuum Booster Replacement Kit.
‘ - Parts Included in Linkage Assembly.
S27-0221
(MAY1978)
15
B2
FLJELPUMP PARTS
REF.
NO.
PART
NO.
149-1393
QTY.
USED
?49-0526
1
1
‘t
1
2
815-0148
4
3
815-0147
2
4
5
6
7
8
9
10
11
149-0096
14$-0095
149-0582
149-0672
14$0539
14$+0675
516-0113
2
2
1
1
1
1
1
1
12
149-0710
1
14
15
18
17
18
19
149-1042
509-0065
149-1044
149-0003
518-0129
149-0858
PART
DESCRIPT#ON
f Pump, Fuel (Illustrated m
Fuel System Group)
Repair Parts Kit (Includes
Parts Marked *)
80dy, UPPW [Not Sold
Separately)
Screw (#8-32 x 7/8”), Slotted
Hex Head
Straw, Phillips Self Tapping
(#6-32 x 6/8”) - Valve Retainer
●Valve and Cage
*Gasket, Valve
“Diaphragm Assembly
‘Spring
Retainer, Valve Cage
“Spring
Pin, Rocker Arm
Body, Lower (Not Sold
Separately)
Link and Arm, Rocker (Only
As a S@t)
.-
-..
Lever, Primer
Seal, *’U Ring
SDrinm Primer Lever
1 f ‘G”ask6t, Pump Mounting
Ring, Retainer - Primer Lever
1
1
‘Gasket, Diaphragm - Lower Side
:
1
‘ - Included in 149-0526 Repair Kit.
E - Moun8ing Gasket supplied with new unit.
ELECTRIC FUEL P(JWW#WRWii
REF.
W.
1
2
3
4
5
6
7
8
9
10
PART
NO.
1494)650
149-1453
149-1446
149-1447
149-1445
149-1448
149-1449
149-1450
149-1451
949-0767
149-1452
OTY.
USED
PART
BEf$CRmohl
Pump, Fuel
Cover
C&eaket,Cover
Magnet
Filter
Retainer, Cup and Plunger
Washer, Cup Gasket
Ga6ket, Spring Cup
Spring Cup and Valve
Spring, Plunger Return
Plunger
DRIP PAN ASSEMBLY
/..
REF.
NO.
PART
NO.
$s:6
40%03S0
4
1
SOO@Sl
4
2
3
s504m5
4
526-0120
4
4
52S-019S
8
5
6
7
402-02132
402-0290
402-0283
4
4
2
8
GUW+K31U,VIBRAtlON
402-0284
2
402-0285
402-02S4
:
405-12$5
2
405-1$44
1
1
405-1669
405-1554
1
9
10
11
12
PART
OE$CRtPTlON
Package, Hardware - Mounting
(Includes Cme each Items
marked ● & Two of Item 4)
“Screw, Cap - Hex Head
(7/16-24 X 3-W?)
“Washer, Lock - Spring (7/16)
“Waaher, Flat (1W32 ID x
1-1/2” 00X 1/4 Thk)
Waeher, Fiat (W” ID x
1-1/2 00 x 1/16” Thk)
‘Snubber, Rubber
“Bushing, Sleeve
Cus}~n, Vibration - Engine
- GENERATOR END
Key 1, Spec A through C Only
Key 2, Speo A through C Only
Begin Spec C
Clamp, Hoid-down - Drip Pan
Drip Pan - Begin Spec E
Drip Pan - $pec D Only
Drip Pan - Spec A through C
Only
11
Q
/
@moa21
17
64
[MAY1978)
44
>2
--37
9274221 (MAY
18
B5
Wtl)
EXHAUST MANIFOLD AND WA’f’EB PUMP
PART
D2i8CRlPTtON
WF.
?40.
511-0073
503-01s3
503-0433
5Q2-0302
602-0304
503-0163
603-0487
602-0256
502-0764
502-0Q50
502-025s
!502-0304
512-0042
B16-Q09Q
Belt, Drive - Water Pump
Clamp, Hose
Hose, Rubber (17(’)
E!bo%%~
W*)
. -,.
WOW, Hose (W” )
Clamp, Hose
Hose, Rubber (4-3/S”)
Nipple, Pipe - Close
Tee, Pipe
Reducer, Pipe
Nipple, Pipe - C{ose
Elbow, Hose (90° )
Pulley - Water pump
Bolt, Carriage - Grade t,
P@tad (1/4-20x 1-1/4)
Washer, Lock - Spring (1/4)
Nut, Hex (1/4-20]
●Pump, Water
Spacer - Pump Mounting
Screw, Self-Locking - flex Head
(1/4-20 X 7/8”)
WaaFrer, Lock - Spring (1/4)
Bracket, Mounting - Water Pump
Screw, Machine - Round Head
{1/’4-2Q X 5/16”)
Washer, Lock - Internal Tooth
(1/4)
Waaher, Flat (17/64” 10 x
9[18” 00 X ?/32 Thk)
Switch, Thermostat - Hi Temp
Cut-off ‘$P6c A through F
clamp, Hose (CWrrent Models)
Hose, Rubber (Current Models)
Line, Water (Eariy Models)
Elbow, Hose - Brass
(Current Models)
Elbow, Pipe {90’ )
(Early Models)
Elbow, Pipe (SO”) (Early Models)
Reducer, Pipe - Brass
(Current Models)
33
6QQ-QQQ7
4
34
850-0Q40
4
35
36
37
38
309-0185
309-018$
309-0130
505-0054
:
2
1
30
40
502-0080
503-0459
1
1
41
502-0256
1
42
43
44
45
517-0041
50s”0110
503-0700
602-0237
4
1
1
2
46
47
48
49
154-0s94
5Q3-03$5
503-0575
505-0493
;
1
i
50
5Q5-0625
t
51
155-1098
1
52
30$0485
1
53
54
55
505-0617
505-0824
SOO-0029
1
~
56
57
38
850-0045
154-0983
154-0973
4
59
30!3-0320
682-QQO1
131-0165
131-0773
821011
66Q-0040
131-0171
8?2-0145
8f54ar14
24
526-0016
25
309”0259
503-0647
.5Q3-0638
103-0843
502=0237
30
602-fJ073
502-0074
32
.
PART
NO.
Pm?
No.
802-0297
●
PART
OESCRfPTfON
!%;0
:
1
Screw, Cap - Hex Head
(1/4-2Q X l“)
Washer, Lock - Spring (1/4) Spat A Through D
Housing, Thermostat
Gasket, Thermostat Housing
Thermostat
Plug, Pipe 1!4” (Ueed on
Models without Heat Exchanger)
Plug, Pipe - ?/8
Hose, Rubber - (Haat Exchan$er
Models tllnly)
Nipple, Pipe - Half (Heat
Exchanger Model Only)
Plug, Expansion
Plug, Pipe - 3/8
Hose, Rubber
T Elbow, Hose - L3rass
(f%rrent Models)
Tube, Water - (Early Models)
t C!amp, Hose (Current Models)
y Hose, Exhaust (Current btocieis)
Elbow, Pipe - Exhaust
(Early Models)
Nipple, Pipe - Exhaust
(Early Models)
t Elbow, Pipe - With Tapped Port
(Current Models)
Elbow, Pipe - With Tapped
Port (Early Models)
t Reducer, Pipe
* Nipple, Pipe
Screw, Cap - Hex Head
.(5/16-18 x 1- IIW)
Waai7e:, LAWC(%16)
Manifold, Exhaust
(3aeket - Exhaust Manifold
Switch, Thermostat - Hi Temp
Cut-off -Begin Spec G
- Sea Separate Qroup for Component Parts,
t - Parts Included in Package
154-1328
WATER PUMP PARTS
1’
‘
NOTE: This pUmP used on eats without heat exchanqf
REF.
NO,
PART
NO.
f%k
131-0165
MY1-al?!3
;
3
4
5
6
131-0269
131-01$9
5184221
131-0158
131-0159
1
f
1
1
1
1
only.
PART
Of!$CRIPTl@N
REF.
NO.
Pump, VW&l?
Kit, Repair (Includes Parts
Marked ●)
Body (Not Sold Separately)
Bearing and Shaft Assembly
‘Seal A#sembly
,
.
“Retaining Ring ‘
“Wear Plate, Req
●cam
7
PART
NO
815-0283
QTY.
USED
PART
DESCRIPTION
4
Screw, Brass (1) ● Cam
Mouhtirm- c31Cover
.—,
Mounting
8
131-0160
‘impeller
9
131-0161
i
“Gasket, Cover
10
131-0162
*Cover
11 f302-oo60
$
Plug, Pipe
1
12
131-0202
“Seat, Seal
* - Included in the 131-0179 Repair Kit.
“
,.
1,
,“,
.
.4”.
9S7.0SS1 (WAY
20
B7
197S)
.,
ICXINT’FNX - SPEC A THROUGH C ONLY
s—
o
%
14
5
($j&B
,.
.
19
17
f&
4
e
o
0“
P&t
y’g.
.
.
$!i!Sib
1
2
3
301-2525
301-1244
301-2532
1
1
1
4
5
307-0645
312-0057
1
1
6
7
WO-0%04
RESl$TOR, FIXE~
$
304-0217
304-0259
304-04s3
1
t
1
1
Box, Control
Cover, Control Box
Eiraek@, Control Box
Mounting
Solenoid, start
Condenaar (1.0 Mfd.) Start
Solenoid Support
Relay, Emeqenq:
‘ I
1.72-Ohm, 26 Watt
! .-Ohm, 10 Watt
30-Oilrr., 5 watt
Resistor, Adjusting (Mounts
Outside Controi Box)
Suppo?t,. Adjusting Fteai’ator
‘
‘
PART
~EFo
PART
No.
No.
10
301-252i
305-0363
1
11
12
332-0745
1
13
332-0922
1.
14’
15
16
17
16
19
308-0154
302-0056
307-0253
S07-0642
305%?35
305-0254
20336-03M
21
301-2597
:SYD
1
DESCRIPTION
BOx, Resistor Mounting
Regulator, Two-at@ Voltage
- Charge Circuit
Biock, Terminai Remote
Control
St;? ~~me~:~t
1.2,31
Switih, S&rt-6top
Ammeter, Cherge
Relay, stop
~t~i~tart
Dieconnact
Sink, Heat (Hactifier
Mounting Brecket)
Hvl’laes, wi~w
Plate, End - Controi *X
w-em
(NAYW7a)
CONTROL
IDSPEC D ONLY
REF.
NO.
PART
No.
PART
DESCnlPTION
?SYD
1
2
3
4
301-3319
301-3302
307-0645
312-0057
5
6
RESISTOR, FIXED
383-0006
1
304-0251
1
304-0060
1
304-0217
1
304-0632
1
7
332-0745
1
332-0822
306-0154
302-0058
307-1052
1
1
1
1
i
1
BOX, Control
f,%ver, Oontrol Box
Solenoid, Start
Condenser (1.0 Mfd.) Start
SOIenoid $uppres$ion
.
$2--A
\
\\
\
f3-Ohm, 50 Watt
3t?-Ohm, 5 Watt
1.72-Ohm, 25 Watt
1.O-Ohm, 10 Watt
Reeistor, Adjusting
(6-Ohm, 100 Watt)
Block, Terminal Remote
Control
Strip, Marker
Switch, Start-Stop
Ammeter, Charge (10-0-10)
Relay, stop
Relay, Voltage Regulator
\
:
10
11
12
13
GROMMET
508-txxtl
506”0160
320-0104
307-1070
1
1
1
1
1
1
14
15
16
17
300-0734
1
18
19
359-0028
360-0879
1
1
1
1
1
%=
22
23
25
26
27
●
1
362-UNO
331=U188
301-3306
301-3307
336-0618
i
1
1
1
For 1-1/16” Hole
For 1/2” Hole
Relay, Emergency
Relay, Start Disconnect
Socket, Aaaembly, Relay
Amplifier Aaaembly, Start
Dieoonneot (Includes Pmta
Marked ‘)
“Diode, Zener
“Reelstor, 470-Ohm, 2 Watt
● m-k4..
n—n w..
c WUII
-Dulwr , wv-sJrWrl,
“Resistor, 2700-Ohm, 1/2 Watt
“Trenaistor.
Suahing (Nylon)
Spring, Relay Holddown
Spacer, Relay to Amplifier
Hememk Wiring
- included in 300-0734 Amplifier AaaerrWy.
25
e
o
23
(@!)
em-em @a&vwa)
22
M
CONTROL -
SPEC
E & F 0NL%
-1
&a
/
S3-
.“
●
‘%
e
REF.
NO.
1
2
PAFIT
NO.
301-3484
815-0350
3
300-0859
4
815-0365
300-0935
812-0077
7
853-0005
8
9
870-0283
813-0112
10
528-0179
11
870-0131
12
13
304-0014
815-0201
14
15
16
853-UI05
304-0810
3040080
17
18
301-34s1
815+380
ff’$lk
PART
DESCYWTION
Cover, Control
Screw, Tapping - Hex Wttaher
Head, Slotted (#l 0-32 x
3/8”)
● Control
Assembly (See Separate
Group for Components)
Screw, Tspping - Round Head,
(hOSS-rOCOS@Sd
(#8-3/4”)
“Control, Start Adapter
Screw, Machine - Round Head
(#8-32 x 3/8”)
Washer, Lock - External
Tooth (#8)
Nut, Panel - Insulating
Screw, Machine - Round Head
(#10-32 X 2-1/4”)
Washer, Flat (7/32” ID x
5/8” OD X 1/18” Thk]
Nut, Hex with External
Tooth Lockwaahtw (#10-32)
Washer, Centering - Redstor
Screw, Machine - Round Head,
Bmas - With Extem@ Tooth
Lockwasher (#8-32x 3/8”)
Nut, Hax - Brace (#8-32)
Bar, Support - Reeistor
Resistor, Fixed, Wirawound
(1.72 Ohm, 25 Watt)
@%Wke4 Mounting-Centroi
Screw,Tapping - Hex Weeher
Hesd, slotted (#10-32x 3/8”)
REF.
PMIT
NO.
NO.
:$?6
19
858-0003
4
20
21
307-1188
821-0010
;
22
23
3324?42
821-0010
1
1
24
~
1
25
28
27
33GOO04
$08-0179
815-0350
$
;
1
28
330=0074
29E
30
321-0194
31
321-0193
32
338-0712
1
1
1
1
33
338*2
1
34
300.1227
1
●
- a
. .. . .
m!s6Rl~10N
Washer, Lock - Externsd/internal
Tooth (#10)
SOianoki, Start
Scxew, Self-Locking - Hex
Head [1/4-20 x ?/2)
Terminal, Lug
Screw, Self-Locking - Hex
Head (1/4-20 X 112”)
Washer, Lock - External/Internal
Tooth (1/4)
Oover, Outlet Box
Grommet
Screw, Tapping - Hex Washer
Head, SIottad (#10-32X WW)
Box, Outlet
Panel, Mounting - Control
Fuss, Cartridge -9 Amps
Fuaehoider
Harness, Wiring - Engine
Control
Harness, Wiring - Start
Control
Wontrol, Diaoorrnect Adapter
Separate Group for Oomponanta.
C - Order by dmscriptiorh giving comptete Model, SW
arid Serial Number from namep!ate.
~~
(WAY$W$l
S?’AFITAOAPTER CONTROL
—
—
c)
L
El
J
REF.
No.
El-4
E5-8
HI
K1
K2
MP1
MFW
TB?
WI
PART
NO.
300-0935
332-1511
332-1489
818-0005
307-1185
30?”1185
332-1656
332-1656
332-749%
338-0C80
OTY.
USED
PART
DESCRIPTION
Control. Start Adapter
“f’ermmal. LuQ
Termmal. Lug
Rwet. E31mcf
Relay. Armaiure
Relay. Armature
Bracket, fdountmg
f3rack@, Mounting
f%ntedWlrmg Board
Wlrmg Harness
4
4
4
1
1
1
1
?
1
KI
E2
MPI
E3
I
Ed
I
o
,
#I
DISCONNECT ADAPTER CONTROL
o
o-PART
NO.
al
CR2
CR3
CR4
EI-4
HI
MP1
MP2
Q?
02
03
R?
W?
Ft3
FM
R5
R6
Tf31
w!
300-1227
356-0059
357-0004
357-0004
357-0004
359-0036
332-1511
818-0Q05
332-1656
332-1656
362-0035
362-0011
3624011
350-1124
350-0536
350-0527
350-0396
350-03$6
350-04$1
332-1833
338-0935
OTY!
IJSEO
-1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
?
1
PART
DE$CRPVWN
Contrcr: !3mconnect Adaptcrr
Capacitor. 2,2 fvtfd 20’7035 vdc
Rectifier
F%clifier
Rectifier
Diode
Termmal. Lug
Rivet, Blind
Bracket. Mounting
Bracket. Mounimg
Transmtor
Tranwstor
Trmwwstor
Resistor 100-Ohm. 2W$tt, 10%
Resmtor 1000-Ohm. 1/2 Watt. 10%
Resmtor 180-Ohm, 1}2 Watt. lo%
Resistor 2400-Ohm, 1/2 Watt. 5%
Resmtor3000-Ofwn, 1/2 Watt, 5%
Res!stor 10,000-Ohm. 1/2 Watt. 5°1$
Pririted Wtring Board
Wmq Harness
MP2
HI
TBI
f-
m’
24
El 1
W1
‘
o
(5
CONTROL ASSEMBLY
Tel
--m
-“IQ5!
3
1’
REF.
NO.
Al
AICI
AIG2
AICR1
AICR2
A+CR3
AICR4
AICR5
A1CR6
AICR7
A1CR8
A1CR9
A1CR40
AIQ1
A1Q2
A1Q3
A1Q4
AIQ5
PART
NO.
3004)859
355-0026
358-0046
357-0013
357-0013
358-0054
357-0004
357-0004
357-0004
35$-0028
357”0017
357-0017
357-0013
382+018
382-0033
3$%%0028
3s2-0011
362-(M11
$;9
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
t
1
1
PART
DESCRIPTION
PART
DESCRIPTION
REF.
Control Assembly
Capacitor, .47 Mfd.
Capacitor, Electrolytic -5 Mfct.
Rectifier
Rectifier
Diode and Heat Sink
Rectifier
Rectifier
Rectifier
Diode
Rectifier
Rectifier
Rectifier
Transistor
Transistor
Transistor
I“rtwwistor
Transistor
A?R1
A1R2
A1R3
A1R4
AIR5
A1R8
A1R7
A1R8
AIR9
AIRIO
A1R12
AIR13
AISI
353-0043
350-0437
350-0977
350-0427
350-0404
350”0315
350-0355
350-0379
350-0530
3S0-0983
350-0873
350-0404
308-0323
1
Al S2
308-0320
1
AITB1
A1TB2
1
2
332-1450
332-1450
332-1454
308-0378
1
1
1
1
“
PART
OTY.
NO-USED
1
1
1
1
1
1
1
1
1
1
1
1
Resistor - 35-Clhm, 10 Watt
Resistor - 120K-Ohm, 1/2 W, 5%
Resistor - 390-Ohm, 2 W, 5%
Resistor - 47K-Ohm, 1/2 W, 5%
Resistor -5. lK-Ohm, 1/2 W, 5%
Resistor -1 -Qhrn, 1/2 W, !3%
Resistor - 47-Ohm, 1/2 W. 5%
Resistor - 470-Ohm, 1/2 W, 5%
Resistor - 330-Ohm, 1/2 W, 5%
Resistor - 880-Ohm, 2 W, 5%
Resistor - 27t)-Ohm, 1 W, 5%
Resistor -5. lK-Ohm, 1/2 W, 5%
Switch - Double Pole, Double
Throw
Switch - Double Pole, Double
Throw
Terminal Block
Terminal Block
Printed Wiring Board
Rocker and Spring
(Replaceable part of
switch AISI)
$9?.6?21
25
B12
fwv lam
ICONTROL - BEGiN $PEC G
40
“11~1
24
/
//
,///
/
--’-7/
\
3
4+ 1
&.1
2
w
26
m
CONTROL
REF.
..mu.
PART
No.
-
13ECWUt3PEC G
PART
DESCRIPTION
ifsli!)
1
2
518-0056
821-0004
1
3
4
5
301-4694
&9~.~~ 74
821-0004
2
4
6
7
8
321-0175
308-0383
821-0004
2
9
870-0131
2
10
11
307-1575
821-0008
2
2
12
13
14
307-1617
331-0088
812-0087
1
1
1
15
16
17
304-0580
508-0015
870-0221
1
1
1
18
352-0161
1
19
20
21
22
301-4442
357-0030
332-1043
821-0008
1
1
2
2
23
24
25
26
508-0195
508-0021
331-0102
812-0081
1
1
;
27
854-0007
2
28
29
30
860-0008
332-0899
812-0082
2
31
853-0005
2
32
33
34
35
860-0008
332-0236
332-2117
821-0004
2
1
36
870-0131
2
37
38
305-0383
821-0004
1
1
39
870-0131
1
40
41
307-1632
301-4441
1
1
42
43
301-4634
338-1099
1
1
‘
Screw, Wing (#10-32 x 1/2)
Screw, Self-locking - Hex
Washer Head (#10-32 x 5/16”)
Cover, Control Box
Fuse, Cartridge -5 Ampere
Screw, Self-locking - Hex
Washer Head (#10-32 x 5/16)
Fuseholder
Switch, Toggle - Start/Stop
Screw, Self-locking - Hex
Washer Head (#10-32 x 5/!6”)
Nut, Hex - With External
Tooth Lockwasher (#10-32)
Relay
Screw, Self-locking - Hex
Washer Head (1/4-20 x 5/16)
Solenoid
Insulator, Bushing
Screw, Machine - Round Head
(#8-32 X 1-1/2)
Insulator, Mounting
Insulator, Washer
Nut, Hex - With External
Tooth Lockwasher (#8-32)
Resistor, Fixed, Wirewound
(100-Ohm, 5 Watt)
Panel, Control
Diode, Rectifier
Jumper, Terminal
Screw, Self-locking - Hex
Washer Head (1/4-20 x 5/16)
Insulator, Bushing
Grommet, Rubber
Insulator, Bushing
Screw, Machine - Round Head
(#8-32 X 5/8)
Washer, Lock - httemal
Tooth (#8)
Nut, Hex (#8-32)
Terminal Block
Screw, Machine - Round Head
(#8-32 X 3/4)
Washer, Lock - External
Tooth Lockwasher (#8)
Nut, Hex (#8-32)
Terminzit mock
Marker Strip
Screw, Self-locking - Hex
Washer Head (#10-32 x 5/16)
Nut, Hex - With External
Tooth Lockwasher (#10-32)
Regulator, Voltage
Screw, Self-locking - Hex
Washer Head (#10-32 x 5/16”)
Nut, Hex - With External
Tooth Lockwasher (#10-32)
Relay
Plate, Mounting - Relay
and Regulator
Box, Control
Harness, Wiring - Remote
Control
1
1
:
;
;
WGOZ!l(MAY1970
27
fllA
GENERATOR - SPEC A THROUGH C ONLY
2
18
26
20
*
\
/
. . . . . . . . . . . . . . ...*-
~=. . . . . ..- . . . ..-.. -.-.” -.- . . . ..-.
,,
**
:a
[1
,
,.
*a
-a+.●**
,.-.‘,, .“
.*
,4,“’
●
●
:
---. --.--e
21
-.--- .*--
‘ ---------
i
‘-- *------
“-=--...*.
,
“.--- .--.-==.*.....-.*....-.-.--....-..*.*
-*---- --.0. -.. -.
‘-”**
..........●
-.*-- .==.. *----$:
2
.
.
i
,*
**
1
,:*
:*
m
v
s
. . . . . . . . . ..- s
..-.
T
2“9
27
(MAV 1978)
S274221
GENERATOR - SPEC A THROUGH C 0NL%
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
15
16
17
18
19
20
PART
Ma.
QTY.
mm
BAND, END BELL
~~.Q235
1
REF.
NO.
PAR?
DESCRW7K3N
3.5MCCK-51A &51Ft; 4.0h#03K-lA &lR;
5.5MCCK-51A, 51R & 52R;
6,5MCCK-lA & IR
4.OMCCK-3A & 3Ra~
~~~~U=*A
234-0256
1
, “.”..,
-”.. — & 53R;
6.5MCCK-3A, 3R & 4R
2
815-0048
Screw, Tapping - Round Head
(#10-32 X 3/8”)
~
C~~er, Snd ~l!
211-0114
1
862-0004
Nut, Hex (7/16-14)
1
Washer, Lock - Spring (7/16”)
850-0055
1
Washer, Flat (29/64” ID x
526-0032
7/8” OD x 1/16” Thk)
Nut, Hex (5/16-18)
862-0015
:
Washer, Lock - Spring (5/16”)
850-0045
4
800-0003
Screw, Cap - Hex Head
( W4-20 x 1~2”}
4
Clamp, Retaining - Brush Rig
212-1214
BRUSH RIG ASSEMBLY (Includes Brushes &Springs)
1
5.5MCCK-51 A & 51 R; 6.5MCCK-lA & 1R
212-0293
1
3.5MCCK-51A & 51R; 4.OMCCK-lA & IR;
212-0294
%5MCCK-52R
1
3.6MCCK-53A & 53R; 4.OMCCK-3A & 3R;
212-0295
5.5MCCK-53A & 53R; 6.5MCCK-3A & 3R
1
6.5MCCK-4R
212-0298
~~
9*9.1 ,,””
*IIK
-,..
Spring, t3rush
4
Brush, Commutator
214-0061
BRUSH, COLLECTOR RING
4
3.5MCCK-51A & 51 R; 4. OMCCK-lA & 1R;
214-0050
5.5MCCK-52R
3
3.5MCCK-53A& 53R; 4.OMCCK-3A & 3R;
215-0056
5.5MGCK-53A & 53R: 6.5MCCK-3A lk 3R
4
5.5MCCK-51A &51 R;6.5MCCK-lA&
lR &4R
215-0056
CAPACITOR, FIXED, PAPER DIELECTRIC (.1 Mfd, 400 WVDC)
1
3.5MCCK-51A& 5ti?; 4.OMCCK-IA & tR;
312-0058
5.5MCCK-51A & 51R & 52R; 6.!5MCCK-lA & lR
3.5MCCK-53A & 53R; 4.OMCCK-3A81 3R;
2
312-0058
5.5MCCK-53A & 53R; 6.5MCCK-3A & 3R
6.5MCCK-4R
312-0058
CAPACITOR, FIX;D, PAPER DIELECTRIC (.5Mfd, 200 WW3C)
1
3.5MCCK-51A & 51 R; 4.OMCCK-lA & lR;
312-0017
5.5MCCK-51A
& 51R & 52R: 6.5MCCK-lA & lR
___
3.5MCCK-53A & 53R; 4.OMCCK-3A & 3R;
1
312-0027
5.5MCCK-53A & 53R; 6.5MCCK-3A & 3R & 4R
1
Diode, Reetifier - WNh Lead and
305-0397
Connector
1
Connector, Quick-Disconnect
332-0556
ENCI BELL
3.5MCCK-51A & 51 R; 4.OMCCK-lA & lR;
1
211-0097
5.5MCCK-51A & 5’1R & 52R; 6.OMCCK-lA & lR
3.5MCCK-53A & 53R; 4.OMCCK-3A & 3R;
1
211-0098
5.5MCCK-53A & 53R; 6.OMCCK-3A & 3R & 4R
‘Clip, Retaining - Bearing
1
232-0590
PART
NO.
QTY.
USEW
PART
DESCRIPTION
21
ROTOR ASSEMBLY, GENERATOR (Includes Bearing,
Blower, Collector and Commutator)
50 Hetlz Sets
3.5MCCK-51A & 3.5MCCK-51R
1
201-1481
1
3.5MCCK-53A & 3.5MCCK-53R
201-1377
5.5MCCK-51A & 5.5MCCK-51R
1
201-1472
201-1474
!L5MGCK-52R
1
5.5MCCK-53A & 5.5MCCK-53R
1
201-1322
68 Heriz Se@
3.5MCGK-lA & 3.5MCCK-1 R
1
201-1317
3.5MCCK-3A & 3.5MCCK-3R
1
201-1318
6.5MCCK-lA & 6.5MCCK-lR
201-1313
1
6.5MCCK-3A & 6.5MCCK-3R
1
201-1314
1
6.5MCCK-4R
201-1582
22
23
24
205-0053
1
510-0047
COLLECTOR RIN&
204-0008
1
.
25
26
27
28
29
30
.-
31
32
33
34
35
204-0010
1
204-0092
COMMUTATOR
203-0008
1
203-0127
1
1
Blower, Rotor
Bearing, Ball - Rotor
3.5MCCK-51A & 51 R; 4.OMCCK-IA & lR;
5.5MCCK-51A & SIR & 52R; 6.5MCCK-lA & 3.5MCCK-53A & 53R; 4.OMCCK-3A & 3R;
5.5MCCK-53A & 53R; tl.5MCCK-3A & 3R
6.5MCCK-4R
3.5MCCK-51A & 51R & 53A & 531?;
4.OffCCK-fA a iR & 3A & W?
5.5MCCK-51A & 51R &52R & 53A & 53R;
6.5MCCK-lA& lR &3A&3R&4R
Key, Woodruff
1
515-0008
POLE SHOE
4
3.5MCCK; 4.OMCCK
221-0091.
221-0090
5.5MCCK; 6.5MCCK
FIELD COIL ASSEfiBLY
1
222-1640
3.5MCCK; 4,0MCCK
?
222-1639
5.5MCCK; 6.5MCCK
Support, Generator
232-1798
‘
GENERATOR FRA’ME
3.5MCCK; 4.OMCCK
210-0244
5.5MCCK; 6.5MCCK
:
210-0239
STUD -THROUGH GENERATOR
2
3.5MCCK;4.OMCCK (5/16-18x 12-3/16”)
S20-0502
5.5MCCK;6.5MCCK (5/16-18x 15-1 1/16”)
2
520-0498
Plate, 9affle - Air
232-1256
Pin, Roll
;
516-0103
Adapter - Generator to Engine
231-0124
STUD -THROUG~ ROTOR
1
5.5PItCCK-51A & 51R & 52R;
620-0407
6.5MCCK-lA & lR (7/16-14x 17-7/8”)
1
3.5MCCK-51A&51f% 4.OMCCK-lA& lR
520-0491
(7/16-14 X ?4-1/2”)
1
3.5MCCK-53A & 53R; 4.OMCCK-3A & 3R
520-0525
(7/16-14 X 15-7/8”)
1
5.5MCCK-53A& 53R; 6.5MCCK-3A &3R &4R
520-0595
(7/16-14 x 19-1/2)
WMS21
29.
(h’JAY1S7S)
GENERATOR - SPEC D ONLY
32
‘.
‘.
‘.
‘.
88
‘,
‘,
+
%
*
,
,
8
8
8
e
@
:
#
;
:
.
44
i
,..#
19
;’
,’
.
3
27
9274221
(MAY
30
C3
1$78)
GENERATOR = SPEC 63ONLY
Fw.
PART
No.
1
815-0454
No,
2
3
4
13
14
15
16
25
26
27
28
29
30
31
32
33
34
b
36
39
40
41
42
43
44
45
PART
12ESCRlPTtON
Shrew, Tapping - Hex Head
(W16-T8 x 1-1/4)
Bracket, Lifting
403-0934
23442362
Wrapper, End Bell
812-0156
Screw, Machine - Round H&ad
(1/4-20 x 1-1/2”)
2
8moo40
Waeher, Lock - Spring (1!4’)
232-2107
,
1
Cover, Generator f-an
870-0203
Nut, Hex (7116-20)
1
1
850-0055
Washer, Lock - Spring (7/?6”)
Fan, Generator
205-0090
662-0015
Nut, t’feX (5/16-18)
:
Washer, Lock - Spring (5/16)
4
850-0045
4
526-01$5
Washer, Flat (11/32’ ID x
11/16 OD X 1/16” Thk)
STUD -THRC9LfGti C3ENEFtAT0R
52C=0730
4
5.5MCGK; 6.5MCCK
520-0731
4
345MCCK; 4.OMCCK
613-0103
4
Screw, Machine - Round Head
(#~().32 )( 3/&)
870-0053
4
Nut, Hex (#10-32)
853-0008
Waaher, Lock - External
4
Tooth (#10)
Washer, Flat - Brass (0.20” ID x
526-0049
4
7/16 OD X 1/32 Thk)
312-0182
Capacitor (0.1 Mfd)
3?2-0017
Capacitor (0.$ Mfd)
:
12
815-0359
Screw, Tapping - Hex Washer
Head (#10-32 x 7/6”)
21W096
Brush, Chllactor Ring
214-0095
Brush, Commutator
212-1232
Spring, Brush
212-0359
Block, Generator Brush Bottom & Right Side Poeition
212-0360
2
Block, Generator Brush Top & Left Side Position
Wiring Harness - Generator
336-0592
Screw, C*P - Hex Head
600-0051
(3/8-16 X 1-1/4)
Waeher, Lock - Spring (3/8”)
850-0050
Washer, Flat (13/32” ID x
526-0030
7/6” QD X 1/8” Thk)
1
Support, Generator
232-2109
1
End”Bell, Generator
211-0187
Pin, Dowel (W” OD x 314”)
516-0182
STATOR, GENER~TOR
5.5MCCK; 6.5MCCK
1
220-1476
4.OMCCK
1
220-1478
ROTOF?, GENERATOR (Includes Collector Ring,
Commutator and Blower Hub)
6.5MCCK-fR & 3CR
201-1690
1
1
5.5MCCK
201-1$92
4.OMCCK
1
201-1694
6.5MCCK-4R
201-1700
1
Key, Drive - Blower Hub
51 $-000?
1
Bearing, Ball
?
510-0047
232-0596
1
Clip, Retaining - Bearing
Key, Woodruff - Crankshaft
515-0006
1
to Hub
STUD -THROUGH ROTOR
520-0730
1
5.5MCCK; 6.5MCCK
4.oMCCK
520-0731
1
Screw, Cap - Hex t-lead
800-0051
4
(3/8-16 X 1-1/4”)
4
Washer’, Lock - Spring (3/$”)
6504050
Adapter, Generator
23 f-0150
?
,“
GENERATOR - SPEC E AND F ONLY
2?
J
-30
27
WMZl
32
C5
(MAY 1978)
GENERATOR - WE(2 E AND F ONLY
REF.
NO.
PART
K).
tk%ii
1
815-0454
4
2
3
4
403-0934
234-0362
815-0441
1
5
6
7
8
9
1
232-2107
870-0203
1
1
W3-0055
205-00S0
SCREW, CAP- HE~
800-0043
4
ii6i)644
10
11
WW045
526-0115
12
la
8$2-0015
@$.K-n!!’k%
.-—
14
812-01?8
15
16
17
18
19
n
21
880-0011
850-0030
304-0708
304-0015
357.0020
353-0047
815-0359
22
23
24
25
214-0096
214-0095
212-1232
212-0359
26
212-0360
27
338-0642
;
PART
..-
PART
MfWtlPTiON
N~.
Screw, Tapping - Hex Head
(tYlf3-lfl x 1-1/4”)
Bracket, Lifting
Wrapper, End Bell
Screw, T’qoping - Hex.—.
Waeher
.
Head (1/4-20 x l-in”)
Cover, @neratcw Fan
Nut, Hex - Hardened (7/18-20)
Waaher, Lock - Spring (7/16”)
f%ri, i%arwmltor
HEAD
3.5MCCK,4@MCCK( 8/18-18x5”)
5.5MCCK, 6.5MGCK (5/1$-1 8x 7-1/2”)
Washer, Lock - Sprina (5/18”)
Washer, Flat (1 l/9T ID x
11118” C3Q X 1/$8” Thk)
Nut, H*X (W16-18)
_,
Tap@ng - “Round Head
(#10-32 X 1/2”)
Screw, Machine - Round Head
(#10-32 X 6“)
Nut, Hex (#10-24)
Washer, Lock - Spring (#IO)
t3rack@, Mounting, Resistor
Washer, Centering, Reeititor
Diode, Rectifier
Ftaaistor, Tapped, Wirewound
Straw, Tapping - Hex !?lasher
Head (#10-32 x 7/8”)
Brush, Collector Ring
Brush, Commutator
Spring, Brush
Shk.
ervw%tor Brush Bo Pom ~.,hig~t side Position
fNock, Genbrator brdah Top & Left Side Position
‘.
Wking Harness - Generator
PART
USED
PART
QESCR?PTION
28
800-0051
2
29
30
8W3-0050
528-0030
2
2
31
32
33
232-2321
1
211-0187
1
518-0!82
STATOR, GENERiTOR
220-1816
1
505MCCK-SPec E: 6.5MCCK-Spec E
220-1818
1
3.5MCCK-Spec F; 4,0MCCK-Spec E & F
220-1321
1
6.5fdCCK-Spec F
220-1822
1
5.5MCCK-Spec F
ROTOR, GENERATOR (Inciudea Bearing, Commutator,
CoiiectorRing and Drive Hub)
201-? 903
1
6.5MCCK-3CR
1
201-1905
5.5MCCK-Spec E
201-1907
1
4.OMCCK
201-1912
1
5.i5MCCK-Spec F
201-1813
r3.5MccK-4R
201-2323
4
3.5MCCK-Spat F
510-0047
1
Bearing, Bali
204-0110
1
Ring, Coiiector
COMMUTATOR
203-0~52
1
5.5MCCK; 6.5MCCK
203-0153
1
3.5MCCK; 4.OMCCK
232-2316
Hub, Drive
1
232-0596
1
Ciip, Retaining - Bearing
515-0007
Key - i3riv,e Hub
1
515-0006
Kay, Woodruff - Crankshaft/Hub
STUD -THROUG~ ROTOR
520-0752
1
3.5MCCK; 4.OMCCK
520-0233
5A5MCCK; 6.6MCCK
800-0051
:
Screw, Cap - Hex Head
(3/8-1$ X 1-1/4”)
850-0050
4
Washer, Lock - Spring [3/8”)
231-0164
1
Acfapter - Generator to Engine
34
35
38
37
38
39
40
41
42
43
44
45
46
r
f
L t! ”.,
WV.
No.
‘- .,,... .
33
C6
screw, Cap - Hex Weed
(3/8-16 X 1-1/4”)
Waaher, Lock - Spring (3/8”)
Waaher, Fiat (1W32° iD x
?/&’ 00x 11% Thk)
Support, Generator
End Ripfl, ~~n~rator
‘in,
_M@
{llA
Qo
~
~&)
CMNERATOR - BEGIN SPEC G
21
?/
4
,..,
,(
I
‘.’
,{
~-8221 (MAV1$78)
....’,,,,,,
,’
34
C7
GENERATOR - BE(3N4 SPEC G
REF.
un
s.”,
PART
No.
1
815-04S4
2
3
4
403-0934
234-0362
61!5-0441
5
6
‘7
8
9
2~2-2107
870-0203
----iit50-w5a
PART
DESCRIPT’K)N
!%&
4
1
1
1
1
Screw, Tapping - Hex Head
(5/16-18 X 1-1/4’)
Bracket, Lifting
Wrapper, End Bell
Screw, Tapping - Hex W@her
Head (1/4-20 x 1-1/2)
Cover, Generator Fan
Nut, Hex - Hardened (7/16-20)
Washer, Lock - Spring (7/16)
Fan, Generator
10
II
205-0090
SCFUEW,CAP-HEXHEAD
4
800-0043
4
800-0044
4
850-0045
4
526-0115
12
13
862-0015
815-0333
4
2
14
812-0118
1
15
16
17
18
19
20
21
860-0011
850-0030
304-’0706
304-0015
3574020
353-0047
815-0359
1
;
2
1
1
15
22
23
24
25
214-0096
214-0095
212-1232
212-0359
8
4
12
2
26
212-0360
2
27
28
338-1099
800-0051
:
29
30
850-0050
526-0030
2
2
31
32
33
34
1
232-2321
1
211-0187
516-0182
STATOR, GENER:TOR
1
3.5MCCK; 4.OMCCK
220-1818
1
6.5MCCK
220-1821
1
5.5MCCK
220-1822
ROTOR, GENERATOR (Includes Bearing, Commutator
and Collector Rings)
1
6.5MCCK-3CR
201-2503
1
4.OMCCK
201-2504
1
201-2505
3.5MCCK
1
201-2506
5.5MCCK
1
201-2512
6.5MCCK-4R
510-0047
;
Bearing, Bail
Ring, Collector
204-0110
COMMUTATOR
1
203-0152
5.5MCCK; 6.5MCCK
1
203-0153
3.5MCCK; 4.OMCCK
232-0596
Clip, Retaining - Bearing
STUD -THROUG~ ROTOR
1
3.5MCCK; 4,0MCCK
520-0732
5.5MCCK; 6.5MCCK
520-0233
;
600-0051
Screw, Cap - Hex Head
(3/8-16 x 1-?/4)
4
W)-0050
Washer, Lock - Spring (3/8)
1
Adapter, Generator to Engine
231-0164
35
36
37
38
39
40
42
43
3.5MCCK; 4. OMCCK (5/16-l$x 5“)
5,5MCCK; 6.5MCCK (5/16-18 x 7-1/2”)
Washer, Lock - Spring (5/16”)
Washer, Flat (1 ?/S2” ID x
11/16 OD X 1/16” Thk)
Nut, Hex (5/16-18)
Screw, Tapping - Round Head
(#10-32 X 1/2”)
Screw, Machine - Round Head
(#if)-24 X 5“)
Nut, Hex (#10-24)
Washer, Lock - Spring (#IO)
Bracket, Mounting, Resistor
Washer, Centering, Resistor
Diode, Rectifier
Resistor, Tapped, Wlrewound
Screw, Tapping - Hex Washer
Head (#10-32 x 7/8”)
Brush, Collector Ring
Brush, Commutator
Spring, Brush
Block, Generator Brush Bottom & Right Side Position
Block, Generator Brush Top & Left Sid, Position
Wiring Harness - Generator
Screw, Cap - Hex Head
(3/8-16 x 1-1/4”)
Washer, Lock - Spring (3/8)
Washer, Flat (13/32” ID x
7/8” OD X 1/8 Thk)
Support, Generator
End Bell, Generator
Pin, Dowel (1/4” OD x 3/4”)
S27-0221
(MAV1078)
35,
C8
SERVICE KITS AND MISCELLANEOUS
SEF.
NO.
D-?
NO.
t??xi
PART
DESCRIPTION
1
9s-1s07
Decal Kit
1s8-0102
1
Gasket Kit, Engine
1s0-0s26
Ignition Tune-up Kit
EN(3fNE OVEtWtA~L KIT
522-0221
1
Speo A Only
1
Segin Spec e
522-0229
1
525-0216
Touch-up Paint (Pressurized Cm)
lS-Ounce -Marine White Enarnei
NOT12 For other kits, refer to the group for the part in question.
OPTIONAL
EQUIPMENT
PARTS SECTION
contains illustrated parts listing of factory installed options for the generator
sets. Options may not be applicabk to al! modek; for field conversions additional parts are
usually required. Optional parts listed in this section are In addition or in place of those
shown in the standard parts section.
%.
?~is section
92Y4Z21 (MAY 197@)
36
C9
CONTROLO0411ATIC - SPEC C ONLY’
\
.
—
3
19
,,
REF.
NO.
‘;3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART
NO.
QTY.
USED
1
301-2889
1
301-2886
1
301-2888
1
301-2867
1
301-3058
332-0932
AMPLtFIER ASSE~BLY,
1
300-0573
1
300-0574
1
300-0575
312-0057
;
305-0235
1
363-0029
1
307-0981
1
307-0642
CONTACTOR
1
307-0865
1
307-0664
1
30~0666
JUMPER
2
307-0685
lqO-o144
2
TERMINAL
4
332-0142
4
332-0517
6
332-0517
RELAY, START-RUN
1
307-0062
1
307-0658
1
323-0380
1
305-0383
307-0645
320-0104
302-0058
304-0483
1
1
1
1
PART
DEsCRIPTION
Chassis, Control
Panel, Control BOX
Cover, Control BOX
Plate, Control Box Mounting
Bracket, Resistor Mounting
Board, Insulating
LOAD SENSOR
120 Volt Sets
240 Volt Sets
120/240 Volt Sets
Capacitor (1 Mfd.)
Diode, Reverse Current
Sink, Heat (2 Diode)
Relay, Start-Stop
Relay, Start Disconnect
120 volt sets
240 Volt Sets
120/240 Volt Sets
120 Volt Sets
120/240 Volt Sets
120 volt Bets
240 volt sets
120/240 Volt Sets
120 Volt and 240 Volt Sets
120/240 Volt Sets
Socket, Relay
Relay, CharSe Regulator
(2 Step)
May, Start S@enoid
Switch, Emergency
Ammeter, Charge (10-O-1O)
Besistor, Tapped (6-Ohms,
225 Watts)
REF.
NO.
23
24
25
~6
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
●
PART
NO.
QTY.
USED
PAW
DESCRIPTION
RE;~l.:R,
.
ADJUSTABLE
120 Volt Sets (300-Ohm,
1
25 Watt)
1
304-0131
240VOlt and 120/240 Vott
Sets (750-Ohm, 25 Watt)
RESISTOR, FIXED
3-Ohm, 10 Watt
1
304-0192
l-Ohm, 10 Watt
1
304-0217
72:Ohm, 25 Watt
1
304-0060
Switch, Selector
1
308-0138
_—TRAi’JSFORf4ER, CURRENT
120 Volt and 240 Volt Sets
1
315-0241
120/240 Volt Sets
1
W3-02W
Block, Terminal
332-0899
Screw, Wing (10-32 x 1/2”)
;
518-0056
Handle
406-0318
Foot, Control BOX
;
402-0331
Mounting Plate
Mount, Shock
4
402-0354
Strap, Ground
1
337-0056
Control Assembly, Bilge
1
300-0587
Blower (Includes Parts
Marked ●)
●Fuse (6-1/4 Amp)
1
321-0139
‘Holder, Fuse
1
321-0140
●Relay, Thermal
1
307-0993
●Transistor, Power
1
362-0018
1
“Sink, Heat - Transistor
363-0036
Mounting
“Resistor (lO-Ohm, 10 Watt)
304-0121
●Feet, Resistor Mounting
304=0670
*Resistor (100-Ohm, 1/2 Watt)
350-0524
Spacer
332-1179
Diode
357-0004
Grommet
508-0021
Bracket, Mounting to
301-2532
Generator
- Included in 3G0-0567 Biige Blower Control Assembly.
s2?4221 (MAY
1978)
CONT$MM--OOMATK - BEGIN $PEC 0
‘4~
20
“
“o”
32
31
‘IL--J’
s274221 (MAY 1978]
38
c11
.,
REF.
No.
PART
rim.
&w&
CON’TROL-04ATN2
- BEGIN SPEC D
PAt?l
emewPTm
REF.
No.
N
1
Cbwsis,
CONTROL.
901-3287
1
Spat D Only
i
EteginSpec E
301-35S8
2 3014?6S6
1
Pariet, Cm7trol Sox
3 201-2668
Cover, Control Sox
4 PLATE, CONTRO~ BOX MOUNTING
1
90W260
Spat D Only
1
301”9659
Bagin SW E
301-9053
!3rackat, Resistor Mounting
HARNESS, WWtlN~
1
Spat D only (Includes
338-0549
Parts Marked *)
1
Segin Spsc E (Includes
Parts Marked t)
-..
;
Amplifier Assembly, Load
~rw
$enacw (Sac separate group
for Components)
1
Capacitor (1 Mfd.)
8 at2-oo57
1
DkMe, Reverse Current
ao5-0235
Sink, Heat
1!! 305-0254
Relay, Start-Stop
11
307-0s81
;
12 307-1070
1
!?a!ay, St8n=Mconnect
Contactor
307-0665
ii
:
dumper
15
932-0142
16
SOCKET ASSEM;LY, S~~~T~#l’SCONNECT
*SpeC f) Only
1
923-0813
tSagin _
E
1
1 f+l+o@ng, Print@dCircuit
17
332-1282
Scmrd Terminel
Relay, Charge Regulator
1
18
(2-step)
19
20
21
22
23
24
RELAY, STAHT SOLENOID
1
Spec D Only
307-0845
B~ir! Spec E
t
.307-1166
1
Switch, Emergency
320-0104
Ammeter, Chm’ge (10-0-10)
1
9024X158
1
Raaistor, Tapped (6-Ohm,
225 Watt)
1
Resistor, Adjustable
3Q4-41282
(300-Ohm, 25 Watt)
RESISTOR, FIXED
1 tfr3-Ohm, 10 Watt
304-0192
1
72-Ohm, 25 Watt
1 t*l~m,
10 Watt
904-0217
PART
NOa
25
28
27
28
29
30
3064138
31
32
33
4024354
997-(W6
3o0-0567
315-0944
332-0698
301-3307
406-0318
402-0331
321-0139
3214)140
307-0893
382-0018
383-0038
z
41
42
43
44
45
48
47
304-0121
304-0670
350-0524
332-1179
357-0004
921-0194
321-0225
332”2112
300-0734
48
49
50
51
52
54
55
57
58
359-0028
350-0979
350-0965
350-0387
362-0032
301-3280
518-0295
301-3308
180-0144
●✎
✍
CWY.
tmm
“1
1
Switch, Setector
Transfcmner, Current
Terminal
1 txBlo&
Spacer, f%e#ayHoid+town
-i
Hmldie
Foot, Controt Sox Mounting
;
Piaie
4
Meum, shock
Strap, Ground
1
1
Control Assembly, Silge
Blower (Includas Parts
Marked “)
●FUSO(6-1/4 Amp)
1
1
●Hold@r, Fuse
“Reiey, Thermal
1
“Transistor, Power
1
●Sink, Ha@ - Transistor
1
Mounting
“Resistor (lO-Ohm, 10 Watt)
“Fact, Rsaistor Mounting
;
●Resistor (loO-Ohm, 1/2 Watt)
Spacer
i!
1 t* Dkxte
Fuse: Cartrktne 19 Amp)
1
Fuaeholder ‘-- -1
Insulating, Terminal
1
Amplifier Assembly, Start1
Disconnaot (Includes Parta
Marked **)
1 ● * Diode, Zener
1 ““Resistor, 470-Ohm, 2 Watt
1 *“Resistor, 820-Ohm, 2 Watt
1 ●*Ftesistor, 2700-Ohm, 1/2 Watt
“*Transistor
Bracket, Amplifier Mounting
:
Fastener, Snap
2
1
S@ng, Relay Hold+ own
Jumper, Terminal
1
Included in 300-0734
“ - iriciuded in 300-0567
A - Included in 338-0549
t - Included in 338-0883
(H2
PART
oEscrtwnoN
AmdifierAeeembly.
Bilge Blower Conttil Assembly.
Wiring Harness Assembly.
Wiring Harness Assembly.
EXCHANGER
==s
4
\
‘..
65
224
id
30
“
‘.
,.’
‘di+
\
#
<
“>2
7
\
lf3=_
REF.
NO.
1
2
3
iPART
NO.
511-0041
503-0547
503-0459
4-
5
5
7
8
9
11
12
13
14
15
16
503-0547
503-0466
602-0236
502-0164
502-0401
502-0126
502-0237
502-0304
502-0275
512-0042
503-0547
503-0609
17
821-0011
18
19
20
6w—0040
662-0001
21
821-0016
22
23
731-0172
503-0547
10
1324N1O
aw.
Ustm
PART
NO.
REF.
NO.
PART
esscwwm
24
Belt, Drive - Pump
GIamp, Hose (Current Models)
Hose, Rubber (Current Models) pumP to Etlock
L)ne, Wat&~ !Earfy Models) -To
replace order Current Model
Pam.
Clamp, Hose
Ho@e, Rubber - Pump to Block
Nippie, Hose (Current Models)
Tee, Pipe (Early Models)
Tee, Pipe (Current Models)
Reducer, Pipe (Earfy Models)
Elbow, Hose (Current Modeis)
Elbow, Pipe (Early Modeis)
Elbow, Pipe (45° ) (Early Modeis)
Pulley - Water Pump
Clamp, Hose
Hose, Rubber - Pump to
Heat Exchanger
Screw, Self-Locking - Hex Head
(1/4-20 x 7/8)
Washer, Lock - Spring (1/4)
Nut, Hex (1/4-20)
●Pump - Water (less Puiley)
Screw, Self-Locking - Hex Head
(5/16-18 x 3/4”)
Bracket, Mounting - Water Pump
Ciamp, Hose
25
26
27
28
29
30
31
32
33
34
QTY.
USED
PART
DESCRWTION
Hose, Rubber - Heat Exchanger
to Raw Water
Elbow, Hose (~”)
502-0237
:
Screw, Self-Locking - Hex Head
821-0013
(1/4-20 x l“)
Str~, Retaining - Heat
2
130-0832
Exchanger (Outside)
STRAP, RETAiNING - HEAT EXCHANGER (Inside)
2
Spec A through D
130-0632
Begin Spec E
2
130-0698
4
Screw, Self-locking - Hex Head
821-0010
11/4-20 x 1/2)
Pl;;e, !Jlowrting: Heat Exchanger
1
m-0687
- Begin Spec E
BRACKET, , MouNTiNG — HEAT EXCHANGER (UPper)
Spec A through D
1
130-0630
1
Spec D Oniy (Replace with 130-0687)
130-0621
BRACKET , MOUNTING, HEAT EXCHANGER (Lower)
Spec A through D
1
130-0631
1
Spec D Oniy (Repiace with
130-0622
130-0667)
CAP, PRESSURE
1
7 LB - Spec A through C
130-0661
14 LB - Begin Spec D
130-0624
EXCHANGER, HE~T
1
Spec A through C
130-0629
Begin Spec D
1
130-0620
5OM1O
1
‘ - See Separate Group for Component Parts.
9S7-0221 (MAY 197S)
40
- C13
WATER PUMP PARTS
REF.
NO.
PART
DEsct?wrlmd
PART
NO.
Pump, Water - Complete
Repair Kit (Includes Parts
Marked ●)
Body, Pump
Cover, Pump
“Impeller
‘Seal
‘Face, Wear
*Seat, Seal
●Gasket, Cover
●Screw, Cover
Screw, Cap
Lockwasher
Nut, Hex
Ptiui, main
Pedestal
‘Shaft and Bearing Assembly
Ring, Snap
132-0110
132-0111
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
●
132-0136
132-0137
i32-0114
132-0101
132-00$1
132-0092
132-0112
132-0113
132-0136
132-0139
132-0140
332-0147
132-0142
132-0089
132-0132
L-
- Parts included in the 132-0111 Repair Kit.
LOAD SENSOR AMPLIFIER
PART
NO.
REF.
NO.
300-0740
WW--2
%iiiT
3
b
Ii-u!
\
‘“m’r
f
A
r
.6
2
1
2
3
4
5
6
7
8
356-0009
357-0004
359-0029
321-0202
3214163
307-1087
362-0007
350-0546
9
10
11
350-0526
352-0111
350-0520
NOTE
QTY.
USED
PART
DESCRIPTION
1
Amplifier, Load Sensor -
1
Capacitor -10 Mfd.
Diode, 400 MA., 400 Volt
Diode, Zener 18 Volt, 2 Watt
Fuse, 3/8 Amp
Clip, Fuse
Relay, Dual coil
Transistor, Signal
Resistor, 10,000-Ohm,
1/2 Watt
Resistor, 220-Ohm, 1/2 Watt
Resistor, 47-Ohm, 2 Watt
Resistor, 47-Ohm, 1/2 Watt
5
1
;
1
1
1
1
1
1
This group applies to sets with Control-O-Matic.
S274221 (MAY 1978)
41 C14
AQtJALIFT EXHAUST SYSTEM
WATER
;OCK
,;#_
Qq$; /;
.
“&
—
2
4
u-4
4!95
iiiIQ
REF.
No.
PART
No.
QTY.
L!SEO
155-1004
1
155-0929
1
2
155-1002
155-0s55
1
i
3
155-1121
1
4
505-0721
t
6
505-cm5
1
6
505-0S32
9
1
REF.
No.
PART
DESCRIPTION
Kit, Aqualift Muffler
(t~icludes items 1 and 2)
Muffler, Exhaust - Aqualift
Marine
Strainer, Water - Thru Hull
Package, Muffler - Hookup
(Includes Parta Marked ●)
● In Ie t Assembly ,
EPOXY
Coated
“Nipple, Pipe - Half,
Galvanized (1-1/4” NPT x 3)
‘Bushing, Double Tapped
(1-1/4” NPT X 2 NPT)
“Wipple, Pipe - Half, Galvanized
(1-1/4” NPT X 9-1/4)
PART
No.
on.
USED
PART
DESCRIPTION
‘
Kit, Siphon Break Relief
Valve (Includes Parts
155-0950
1
7
0
504502-0090
1
1
9
502-0270
1
10
502-0237
2
+Vayv~!Vyc~~m Relief (:/2 NPT)
+Tee, Pipe . Brass (3/8” NPT x
3/8’ NPT X 3/8 NPT)
+Adapter, Pipe (3/8 NPT x
1/2 NPT)
+Elbow, Pipe to Hose (3/6” NPT)
11
503-0448
2
+ Clamp, Hose (1/2’)
309-0162
1
12
Switch, Thermostatic SPSTNC (25 AMP)
“ - Parts Included in Package #l$5-095S.
+ - parts Included in Kit #155-0950.
S27-0221 (MAY 1978)
42
nl
AQUALIFT EXHAUST SYSTEM
,..
Id
4!9
Q
I&
-* >
S*
1$
I*
I*
I
‘.
k’
P
1
*
%
‘.
REF.
No.
PART
No.
QTY.
l,4sEo
155-1(N)4
1
1
155-092s
1
2
155-1002
155-0955
1
i
3
155-1121
1
4
505-0721
1
5
505-0635
1
6
505-0S32
1
REF.
NO.
PART
DESCRIPTION
Kit, Aauafift Muffler
(!~lcludes items 1 and 2)
Muffler, Exhaust - Aquaiift
Marine
Strainer, Water - Thtu Hull
Package, Muffier - Hookup
(inciudes Parta Marked ●)
● in ie t Assembly ,
EPOXY
Coated
“Nipple, Pipe - Haif,
Galvanized (1-1/4” NPT x 3)
“Bushing, Doubie Tapped
(1-1/4” NPT X 2 NPT)
“Nipple, Pipe - Haif. Galvanized
(%1/4” fUPT x 9-1/4)
PART
NO.
:Sl?o
PART
DESCRIPTION
W, Siphon Break Reiief
Valve (inciudes Parts
155-0950
1
7
8
504-0062
502-00S0
1
1
9
502-0270
1
10
502-0237
2
+Vayv~~Vyc~~m Reiief (t/2 NPT)
+Tee, Pipe - Brass (3/6” NPT x
3/8 NPT X 3/8 NPT)
+Adapter, Pipe (3/8” NPT x
1/2 NPT)
+Efbow, pipe to Hose (3/8” NPT)
11
503-044s
2
+ Ciamp, Hose (1/2”)
30s-0162
1
12
Switch, Thermostatic SPSTNC (25 AMP)
“ - Parts inciuded in Package UI$5-095!5.
+ . parts Inciuded in Kit #155-0950.
S27-0221 (MAY 1978}
42
nl
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