Vdv9324.tmp 927 0221 Onan MCCK Marine Genset Parts Manual (05 1978)

User Manual: 927-0221 Onan MCCK Marine Genset Parts manual (05-1978)

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MICROFICHE INDEX #307

A3 ***************s%**

STANDARD GROUPS

FICHE LOCATION

A.?

A13

Al4

B13

BICI

Bi~

Bll

B11

~~ 1

A1O

******************

******&***********

*&****************

**&*#f*Mklk*********

******************

**********k*******

******************

*kk3&wt*******it***

******************

Data Table

Block, Cylinder

Casmha ft

Carburetor Parts (Carter)

Carburetor Parts (Zentth)

Choke, Thmw+agnetic

Pfimtro~

---- - Begin Spec C

Control - Spec A Cbru C

Control --Spec D

Control - Spec E and F

Control Assembly - 300-0859

Control, Disconnect Adapter

Control, Start Adapter

Crankshaft And Flywheel

Drip Pan Assembly

Exhaust Manifold and Water Pwq

Fuel System

Gearcase

Generator - Begin Spec G

Generator - Spec A thru C

Generator - Spec D

Generator - Spec E and F

Hrusing

Ignition System

Oil System

Piston and Rod

Pump Parts, Fuel

Pump Parts, Fuel (ElecErk)

Pump Parts, Water

Vacuum Speed Booster

Service Kits and Miscellaneous

OPTIONAL EQUIPME3JT GROUPS

FICHE LOCATION OPT. GROUP NO. ILLUSTRATION

Clo ************ ~ *******

Cll ************

Control-O-Matic - Spec C

2 ******* Control-O-Matic - Begin Spec D

C13 ************ 3 ******* Heat Exchanger

C14 ************ 4 ******* Pump Parts, Water

C14 ************ 5 ******* Load Sensor, Amplifier

D1 ************ 6 ******* Aqualift Exhaust System

GENERAL INFORMATION

FM parts or aemhs. cam@st tka 44aatar*. whom vou purchased this equipment or refer to your Nesresl

Mtfw@ad onan Parts and SafvWBoentW.

To awid emaraordl$ay Wfftmg yourparts wear, @ease furnish Minformation ruquestadm

MODEL AM) SPEC NO.

SERIAL NO. II

#or handy reference, insert “YOUR”

nameplate ~nforrnationin the apaceaatmwk

N-114$

Do not order by reference numbec always use part number and description.

Give the part number, description and quantity needed of each item. If an older part cannot be identified,

return t?wpart prepaid to your dealer or nearest C~~anPartsand Senha Oenter. Print your name and address

plainly on the package. Write aletter to the same address stating the reason for returning the part.

State definite shimina instructions. Any claim for iOSSor damage to your unit in transit should *filed

promptty againsi the %anspot’tation company making the deliv6ry. Shipments are complete unless the

packing list indicates items are back ordered.

Pricesarc purposely omitted from this Parts Manual due to the confusion resuhing from fluctuating costs, import

duties, sales taxes, exchange rates, etc.

For current parts prices, consult your Onan Dealer, Distributor or parts and Service Center.

●’Eneats Iista de ptwlesIospreciosseomi$ende proposito, ya que bastanteconfusion resulto de fluctuaciones de

IOSpaba, darechos aduanales, impuestos de -m. -mbi* -tra~ermt etc.”

(’2ms@aMI precios tigentes de $Udistribuidor de productos “ONAN.”

Std. #36B

9274221

IWCCK PART’SCATALOG

INTRODUCTION

MOOSL NO. ANCii#JMWWATaON

----- —.-—— ——

4.UMGCK-lFW 40MCCK-fU

+4.OMCCiIW?R~ 4.OMCCK-2N’

+4.OMCCK-3R~ 4.OMCCK-3W

4.OMCCK-3CR~

3.5MCCK-51 RI” 3.5McCS&’51w

.n EUfinu Emm89

Vhamgu.n.”garf %!.SMCCK-52AP

+3.$M~@(-53f4/” 3.5MccK-53Ar

3.5MccK”53cR/*

6.5MCCK-IRI” 6.5MCCK-lA~

+6.5MCCK-2R/* 6.5MCCK-2A~

+6.5MccK-3R/* 6.5MCCK-3A/”

6.5MCCK-3CR/*

6,5MCCK-4R/*

5.5MccK”51R/* 5.5MCCK-51AP

+5.5MCCK-~2R/* 5.5MCCK-52A/*

+5.5MccK.53Rr 5.5MCCK-53AP

5.5MccK-53cRfl

WAY73

.—

6500

&500

mum

—..

6500

120

240

120/240

1201X0

420/240

12W240

120/206

120

240

120/240

?2W240

—.

“-The Specification Letter Advances (A to B, Elto Getc.) with manufacturing changes.

Q-New model designations shown, begin during 1SS9. Previous designations did not use adecimal pdnt in

the KW rating. EXAMPLE 4.OMCCK was formerly 4MCCK, 3.5MCCK was formerly 305MCCK, etc.

t - Units with “A” in designation have set mounted “Control-O-Matic”.

+-Not manufactured beg!, ming $@ac D.

#-Set is reconnectable for 120 volt 2wire, 240 volt 2wire or 120/240 volt 3wire service.

NOYE: Hertz is aunit of frequency equal to one cycle per second.

STANDARD PARTS SECTION

-4

This section contains the illustrated parts listing for the standard generator sets listed in the Data Table.

w?~? (WAY1S9S)

REF. PART

NO. NO.

1104-0170

2850-0055

3&?S-0017

4104-05S9

t! 515-0227

6!518-0014

7104AX143

8104-0032

9515-0001

i%%)

‘1

REF.

No.

PAFW @AfH

No. S&i Omcm?TloN

PISTON A14r)RN {Includl.etining IWr#sl

1?2-0138 2

l12413&’05 2.00$” Owwsize

112-Ol~lo 2.010- Ov’8mize

112-o13&2Q .020- 0v9mue

112.4)1X :.030- 0ver9&e

$12413&40 2.044” Owsmws

PtN. PtsTON

1“2.0060 2Stmdard

fling. lRuemk?Q

.13m”Owmse

..wrOvuwa

.$%=

04Gf Ow84&

PAnT

DEsciitimoN

Screw, Cap -Hex He@ REF. PART PART

NO. NO.

(7/16-14 x4-1/4) t%% osscRwrloN

Weeher, Lock -Sprtnff (7/16) 10 CRANKSHAFT

Weeher, Flat (15/32” ID x104-08s2 1@ec Athn.i F

1-1/4” 0t3 X1/4” Thk] W-09@ 1Begin Spec G

Ftywheel 11 515-0008 1Key, Woodrdl -Spot Athru F

Key Kit, Wmdruff

Rin@ Retalningj

Wesher, Flat -I@fed

ywar,wc~~y?t

@sT.assl(MM 1s?s)

3A4

CYLiMDER BLOCK

UT4Ul fMAV10YC)

CYLINDER BLOCK

@?.a?alWV tnt9

5A6

L-

/p’

taw. P’m’

No. .

t2 lS@1520

am”

PART

OmewPTIwa

1wale, Govwnor Fly E@lt

1Washer. Cawwtwtt Gear Thrust

1Key. CamshaIt! Gear Mounhrtg

1Camat@ (Includes Center Pmj

1Pin. (%rrwhaft Center

1M@5, G8vurwcuo-wdtl

Sawaal @tAvm)

r“- Yi

I/43 17-

!3.

$$ $w’ma Lmma mmlwR1l-”—

7A8

Wwml (MN 1970

—,. -

.‘a

MF. PARv WV.

m. tm. U@@mJ M9J%%mJ

t~ 3swan.caQ*Nexm

(S?16-NI x2-W”)

z~ 4scmW. w* NiW!m

(Weld xI-W”)

3~ 5washer, FM -Co(%xM

mm” 00x Wle” mx

1/16- %k)

4815+181 1Sumu. Tq@rW-hkmad

with Exl@md Tooth Lock-

Wa8huf (WP32 xm“)

$EXI’ENSK)N, C30VEfW0R ARM

ls@lm5 1$p8c AC)nIy

IW=WT3 1i!aginsfwco

6103.5011

3Q&AflCA+$EAW=3-+ti%~_

=1 *nA&~ o

8= 1$aalr CM -Crankah8?l

mg. M&T

.940.

98154MI

10 lSO.?lIB?

1$ WO-WIO

12 5W-0129

13 t5ek@21J

14 lSO.l(M

15 SOMwa

16 51&Oo13

97 SIo-om

18 s10af4

19 SW-mm

Y‘-%i

16uaJo2

W)ulrs

Wo41$31

160-U34$

160-0723

lW-l(M1

WO-1OW

(28-)

t - Inchwfed in Breaker Box Assembly.

m-oal (MAYtern)

9No

*L%?

II A12

wwm$ ?

22 14$.UM2

CARWRETGR PARTS [ZENITH)

.-.

MO.

PAm

141-0702

141-0701

141-0700

141-(W11

141-0713

141-0710

141-0077

141-0712

147-0679

141-0ss9

1414397

$Float Asset~!b!y

1 # “Gasket, Sowl to Body

1screw, Throttle Stop

1Spring, Throttle Stop

1Needle, Idle Adjusting

1Spring, tdle Needle

1 # “Washer, Main Jet Assembly

1Jet Assembly, Main

(Adjustable}

1Shaft, Choke

1Washer

1 # ●Seal, Felt

1●Retainer, Felt Seat

1Shaft and Lever. ?!mttle

1“Spring, ?ioat

“-parts contsiI?sd in Repair Kit #14t-0747.

#- Par% ~ontained in t3asket Kit #141 -074f3,

C-MountingG8sket suppliedwittt ruwunit.

Ia Al~

S27.0S21(MAY1S78)

T’HEFIMO-MAGNETIC CHOKE

/+ %,

REF. PART

NO. NO.

1153-0385

2153-0386

3153-0389

4153-0391

5153-0395

6307-1203

7153-0392

8153-0387

9153-0390

10 526-0018

11 870-0134

12 153-0399

13 153-0400

14 518-0129

15 332-0876

16 336-1550

17 336-7549

18 854-0017

OTY.

USED

;

,l.l$) AI.Qz?

19-

PART

DESCRIPTION

Plate, Mounting

Housing, Choke

Cover, Choke

Core, Solenoid

Armature, Solenoid

Coil, Solenoid

Frame, Solenoid

Spring, Armature

Lever, Limit

Washer, Fiat, Steel (5/8’”)

Palnut (1/4-20)

Insulator, Diet

Bimetal -Heater Assembly

Ring, Retaining

Terminal, Lug -Ground

Lead, Electrical -Ground

Lead, Electrical -Solenoid

Washer, Lock, Internal

Tooth (5/16)

REF. PART

NO. NO.

19 526-0022

20 864-0002

21 813-0107

22 526-0006

23 850-0030

24 812-00?’6

25 854-0007

26 815-0161

153-0429

:SYD

PART

DESCRIPTION

Washer, Flat, Steel (5/16” )

Nut, Hex (5/16-18)

Screw, Round Head, Steel

(10-32 X1-1/4”)

Washer, Flat, Steel (#tO)

Washer, Lock, Steel (#IO)

Screw, Round Head, Steel

(8-32 X5/16”)

Washer, Lock, Internal

Tooth (#8)

Screw, Flat Head, Steel

(10-32 X3/8”)

Kit, Replacement (Includes

Complete Choke, Less

Electrical Leads, and

Carburetor Air Horn Gaskets)

927-0221(MAY1978)

14 Fll

VACUUM SPEED BOOSTER PARTS

REF. PART

NO. NO.

150-1030

1150-1080

2870-0131

3526-0196

4150-0639

5$70-0053

6150-0430

7520-0187

8150-0471

9516-0085

10 815-0148

PART

:s?6 DESCRIPTION

Kit, Replacement -Vacuum Booster

(Includes Parts Marked f)

Linkage Assembly (Includes

Parts Marked “)

●Nut, Hex -With External

Tooth Lockwasher (#10-32)

●Washer, Flat -Aluminum

(7/32” ID X‘//16 OCI X

1/8” Thk)

“Bail Joint -Metal

●Nut, Hex (#fO-32)

●Bracket, Spring

‘Rod, Linkage

CSpring (External)

CPin, Dowel (3/32x 3/4”)

!2Screw, Machine -Hex Head,

Slotted (#8-32 X7/8”)

I17

I●

●

$’

!a!EF. PART (WY. PART

NO. NO. USED DESCRIPTION

11 W&0844 1Cover, Vacuum Booster Housing

(Not Sold Separately)

12 150-0475 1fSpring (Internal)

13 !516-0039 1CPin, Cotter (3/32x 5/8”)

14 150-0376 1E13racket, Adjusting -Internal

Spring

15 150-1031 1ltKit, Replacement -Diaphragm

and Gaskets (Includes Gaskets -

Ref. No. 16& 17)

16 150-0425 1Gasket -Booster to Manifold

17 150-0868 1Gasket -Diaphragm Plate

18 150-0666 1EPlate, Diaphragm

19 150-1355 1Housing, Vacuum Booster

(Not Sold Separately)

L-Parts Included in Vacuum Booster Replacement Kit.

‘-Parts Included in Linkage Assembly.

S27-0221(MAY1978)

FLJELPUMP PARTS

REF. PART

NO. NO.

149-1393

?49-0526

2815-0148

3815-0147

4149-0096

514$-0095

6149-0582

7149-0672

8 14$0539

914$+0675

10 516-0113

12 149-0710

14 149-1042

15 509-0065

18 149-1044

17 149-0003

18 518-0129

19 149-0858

QTY. PART

USED DESCRIPT#ON

1.- -..

‘t

fPump, Fuel (Illustrated m

Fuel System Group)

Repair Parts Kit (Includes

Parts Marked *)

80dy, UPPW [Not Sold

Separately)

Screw (#8-32 x7/8”), Slotted

Hex Head

Straw, Phillips Self Tapping

(#6-32 x6/8”) -Valve Retainer

●Valve and Cage

*Gasket, Valve

“Diaphragm Assembly

‘Spring

Retainer, Valve Cage

“Spring

Pin, Rocker Arm

Body, Lower (Not Sold

Separately)

Link and Arm, Rocker (Only

As aS@t)

Lever, Primer

Seal, *’U Ring

SDrinm Primer Lever

1f‘G”ask6t, Pump Mounting

1Ring, Retainer -Primer Lever

1‘Gasket, Diaphragm -Lower Side

‘-Included in 149-0526 Repair Kit.

E-Moun8ing Gasket supplied with new unit.

ELECTRIC FUEL P(JWW#WRWii

REF. PART

W. NO.

1494)650

1149-1453

2149-1446

3149-1447

4149-1445

5149-1448

6149-1449

7149-1450

8149-1451

9949-0767

10 149-1452

OTY. PART

USED BEf$CRmohl

Pump, Fuel

Cover

C&eaket,Cover

Magnet

Filter

Retainer, Cup and Plunger

Washer, Cup Gasket

Ga6ket, Spring Cup

Spring Cup and Valve

Spring, Plunger Return

Plunger

DRIP PAN ASSEMBLY

/..

REF. PART PART

NO. NO. $s:6 OE$CRtPTlON

40%03S0 4Package, Hardware -Mounting

(Includes Cme each Items

marked ●&Two of Item 4)

1SOO@Sl 4“Screw, Cap -Hex Head

(7/16-24 X3-W?)

2s504m5 4“Washer, Lock -Spring (7/16)

3526-0120 4“Waaher, Flat (1W32 ID x

1-1/2” 00X 1/4 Thk)

452S-019S 8Waeher, Fiat (W” ID x

1-1/2 00 x 1/16” Thk)

5402-02132 4‘Snubber, Rubber

6402-0290 4“Bushing, Sleeve

7402-0283 2Cus}~n, Vibration -Engine

8GUW+K31U,VIBRAtlON -GENERATOR END

402-0284 2Key 1, Spec Athrough COnly

402-0285 Key 2, Speo Athrough COnly

402-02S4 :Begin Spec C

9405-12$5 2Clamp, Hoid-down -Drip Pan

10 405-1$44 1Drip Pan -Begin Spec E

11 405-1669 1Drip Pan -$pec DOnly

12 405-1554 1Drip Pan -Spec Athrough C

Only

@moa21 [MAY1978)

17 64

>2 --37

9274221 (MAY Wtl)

EXHAUST MANIFOLD AND WA’f’EB PUMP

Pm?

No.

511-0073

503-01s3

503-0433

5Q2-0302

602-0304

503-0163

603-0487

602-0256

502-0764

502-0Q50

502-025s

!502-0304

512-0042

B16-Q09Q

682-QQO1

131-0165

131-0773

821011

66Q-0040

131-0171

8?2-0145

8f54ar14

526-0016

309”0259

503-0647

.5Q3-0638

103-0843

502=0237

602-fJ073

502-0074

802-0297

PART

D2i8CRlPTtON

Belt, Drive -Water Pump

Clamp, Hose

Hose, Rubber (17(’)

E!bo%%~W*)

.-- ,.

WOW, Hose (W” )

Clamp, Hose

Hose, Rubber (4-3/S”)

Nipple, Pipe -Close

Tee, Pipe

Reducer, Pipe

Nipple, Pipe -C{ose

Elbow, Hose (90° )

Pulley -Water pump

Bolt, Carriage -Grade t,

P@tad (1/4-20x 1-1/4)

Washer, Lock -Spring (1/4)

Nut, Hex (1/4-20]

●Pump, Water

Spacer -Pump Mounting

Screw, Self-Locking -flex Head

(1/4-20 X7/8”)

WaaFrer, Lock -Spring (1/4)

Bracket, Mounting -Water Pump

Screw, Machine -Round Head

{1/’4-2Q X5/16”)

Washer, Lock -Internal Tooth

(1/4)

Waaher, Flat (17/64” 10 x

9[18” 00 X?/32 Thk)

Switch, Thermostat -Hi Temp

Cut-off ‘$P6c Athrough F

clamp, Hose (CWrrent Models)

Hose, Rubber (Current Models)

Line, Water (Eariy Models)

Elbow, Hose -Brass

(Current Models)

Elbow, Pipe {90’ )

(Early Models)

Elbow, Pipe (SO”) -

(Early Models)

Reducer, Pipe -Brass

(Current Models)

WF. PART

?40. NO.

33 6QQ-QQQ7

34 850-0Q40

35 309-0185

36 309-018$

37 309-0130

38 505-0054

30 502-0080

40 503-0459

41 502-0256

42 517-0041

43 50s”0110

44 503-0700

45 602-0237

46 154-0s94

47 5Q3-03$5

48 503-0575

49 505-0493

50 5Q5-0625

51 155-1098

52 30$0485

53 505-0617

54 505-0824

55 SOO-0029

56 850-0045

57 154-0983

38 154-0973

59 30!3-0320

PART

!%;0 OESCRfPTfON

4Screw, Cap -Hex Head

(1/4-2Q Xl“)

4Washer, Lock -Spring (1/4) -

Spat AThrough D

Housing, Thermostat

:Gasket, Thermostat Housing

2Thermostat

1Plug, Pipe 1!4” (Ueed on

Models without Heat Exchanger)

1Plug, Pipe -?/8

1Hose, Rubber -(Haat Exchan$er

Models tllnly)

1Nipple, Pipe -Half (Heat

Exchanger Model Only)

4Plug, Expansion

1Plug, Pipe -3/8

1Hose, Rubber

2TElbow, Hose -L3rass

(f%rrent Models)

Tube, Water -(Early Models)

; t C!amp, Hose (Current Models)

1yHose, Exhaust (Current btocieis)

iElbow, Pipe -Exhaust

(Early Models)

tNipple, Pipe -Exhaust

(Early Models)

1tElbow, Pipe -With Tapped Port

(Current Models)

1Elbow, Pipe -With Tapped

Port (Early Models)

1tReducer, Pipe

~*Nipple, Pipe

Screw, Cap -Hex Head

.(5/16-18 x1- IIW)

4Waai7e:, LAWC(%16)

Manifold, Exhaust

:(3aeket -Exhaust Manifold

1Switch, Thermostat -Hi Temp

Cut-off -Begin Spec G

●-Sea Separate Qroup for Component Parts,

t - Parts Included in Package 154-1328

WATER PUMP PARTS

1’

‘

NOTE: This pUmP

REF. PART

NO, NO.

131-0165

MY1-al?!3

;131-0269

3131-01$9

4 5184221

5131-0158

6131-0159

used on eats without heat exchanqf only.

PART

f%k Of!$CRIPTl@N

Pump, VW&l?

Kit, Repair (Includes Parts

Marked ●)

Body (Not Sold Separately)

Bearing and Shaft Assembly

‘Seal A#sembly , .

“Retaining Ring ‘

“Wear Plate, Req

●cam

REF. PART QTY. PART

NO. NO USED DESCRIPTION

7815-0283 4Screw, Brass (1) ●Cam

Mouhtirm c31Cover

-.—,

Mounting

8131-0160 ‘impeller

9131-0161 i“Gasket, Cover

10 131-0162 *Cover

11 f302-oo60 $Plug, Pipe

12 131-0202 1“Seat, Seal

*-Included in the 131-0179 Repair Kit.

“,.

1, ,“,

. .,

.4”.

9S7.0SS1 (WAY 197S)

ICXINT’FNX -SPEC ATHROUGH CONLY

y’g. P&t

..$!i!Sib

1301-2525 1

2301-1244 1

3301-2532 1

4307-0645 1

5312-0057 1

6WO-0%04

7RESl$TOR, FIXE~ 1

304-0217 t

304-0259 1

$304-04s3 1

Box, Control

Cover, Control Box

Eiraek@, Control Box

Mounting

Solenoid, start

Condenaar (1.0 Mfd.) Start

Solenoid Support

Relay, Emeqenq: ‘ I ‘ ‘

1.72-Ohm, 26 Watt

!.-Ohm, 10 Watt

30-Oilrr., 5watt

Resistor, Adjusting (Mounts

Outside Controi Box)

Suppo?t, Adjusting Fteai’ator

—

($j&B

,. .

17 f&

~EFo PART

No. No.

10 301-252i

11 305-0363

12 332-0745

13 332-0922

14’ 308-0154

15 302-0056

16 307-0253

17 S07-0642

16 305%?35

19 305-0254

20336-03M

21 301-2597

:SYD

0“

PART

DESCRIPTION

BOx, Resistor Mounting

Regulator, Two-at@ Voltage

-Charge Circuit

Biock, Terminai Remote

Control

St;? ~~me~:~t 1.2,31

Switih, S&rt-6top

Ammeter, Cherge

Relay, stop

~t~i~tart Dieconnact

Sink, Heat (Hactifier

Mounting Brecket)

Hvl’laes, wi~w

Plate, End -Controi *X

w-em (NAYW7a)

CONTROL IDSPEC DONLY

REF. PART

NO. No. ?SYD

1301-3319 1

2301-3302 1

3307-0645 i

4312-0057 1

$2--A \5RESISTOR, FIXED

\383-0006

304-0251

304-0060

304-0217

6304-0632

7332-0745

332-0822

306-0154

302-0058

307-1052

GROMMET

508-txxtl

506”0160

320-0104

307-1070

300-0734

18 359-0028

19 360-0879

22 362-UNO

23 331=U188

25 301-3306

26 301-3307

27 336-0618

PART

DESCnlPTION

BOX, Control

f,%ver, Oontrol Box

Solenoid, Start

Condenser (1.0 Mfd.) Start

SOIenoid $uppres$ion

f3-Ohm, 50 Watt

3t?-Ohm, 5Watt

1.72-Ohm, 25 Watt

1.O-Ohm, 10 Watt

Reeistor, Adjusting

(6-Ohm, 100 Watt)

Block, Terminal Remote

Control

Strip, Marker

Switch, Start-Stop

Ammeter, Charge (10-0-10)

Relay, stop

Relay, Voltage Regulator

For 1-1/16” Hole

For 1/2” Hole

Relay, Emergency

Relay, Start Disconnect

Socket, Aaaembly, Relay

Amplifier Aaaembly, Start

Dieoonneot (Includes Pmta

Marked ‘)

“Diode, Zener

“Reelstor, 470-Ohm, 2Watt

●m-k4.. n—- nw..

-Dulwr ,wv-sJrWrl, cWUII

“Resistor, 2700-Ohm, 1/2 Watt

“Trenaistor.

Suahing (Nylon)

Spring, Relay Holddown

Spacer, Relay to Amplifier

Hememk Wiring

●-included in 300-0734 Amplifier AaaerrWy.

(@!)

em-em @a&vwa)

CONTROL-SPEC E&F0NL%

S3- ●.“ ‘%

:$?6

;

REF. PMIT

NO. NO.

19 858-0003

20 307-1188

21 821-0010

22 3324?42

23 821-0010

24 ~

25 33GOO04

28 $08-0179

27 815-0350

28 330=0074

29E

30 321-0194

31 321-0193

32 338-0712

33 338*2

34 300.1227

PART

ff’$lk DESCYWTION

REF. PAFIT

NO. NO.

1301-3484

2815-0350

. ... .

m!s6Rl~10N

Washer, Lock -Externsd/internal

Tooth (#10)

SOianoki, Start

Scxew, Self-Locking -Hex

Head [1/4-20 x?/2)

Terminal, Lug

Screw, Self-Locking -Hex

Head (1/4-20 X112”)

Washer, Lock -External/Internal

Tooth (1/4)

Oover, Outlet Box

Grommet

Screw, Tapping -Hex Washer

Head, SIottad (#10-32X WW)

Box, Outlet

Panel, Mounting -Control

Fuss, Cartridge -9 Amps

Fuaehoider

Harness, Wiring -Engine

Control

Harness, Wiring -Start

Control

Wontrol, Diaoorrnect Adapter

Cover, Control

Screw, Tapping -Hex Wttaher

Head, Slotted (#l 0-32 x

3/8”)

●Control Assembly (See Separate

Group for Components)

Screw, Tspping -Round Head,

(hOSS-rOCOS@Sd(#8-3/4”)

“Control, Start Adapter

Screw, Machine -Round Head

(#8-32 x3/8”)

Washer, Lock -External

Tooth (#8)

Nut, Panel -Insulating

Screw, Machine -Round Head

(#10-32 X2-1/4”)

Washer, Flat (7/32” ID x

5/8” OD X1/18” Thk]

Nut, Hex with External

Tooth Lockwaahtw (#10-32)

Washer, Centering -Redstor

Screw, Machine -Round Head,

Bmas -With Extem@ Tooth

Lockwasher (#8-32x 3/8”)

Nut, Hax -Brace (#8-32)

Bar, Support -Reeistor

Resistor, Fixed, Wirawound

(1.72 Ohm, 25 Watt)

@%Wke4 Mounting-Centroi

Screw,

Tapping -Hex Weeher

Hesd, slotted (#10-32x 3/8”)

3300-0859

815-0365

300-0935

812-0077

853-0005

870-0283

813-0112

10 528-0179

11 870-0131

304-0014

815-0201

14 853-UI05

15 304-0810

16 3040080

●-aSeparate Group for Oomponanta.

C-Order by dmscriptiorh giving comptete Model, SW

arid Serial Number from namep!ate.

~~ (WAY$W$l

17 301-34s1

18 815+380

S?’AFITAOAPTER CONTROL

REF.

No.

El-4

E5-8

MP1

MFW

TB?

CR2

CR3

CR4

EI-4

MP1

MP2

Ft3

Tf31

PART

NO.

300-0935

332-1511

332-1489

818-0005

307-1185

30?”1185

332-1656

332-749%

338-0C80

PART

NO.

300-1227

356-0059

357-0004

359-0036

332-1511

818-0Q05

332-1656

362-0035

362-0011

3624011

350-1124

350-0536

350-0527

350-0396

350-03$6

350-04$1

332-1833

338-0935

OTY. PART

USED DESCRIPTION

Control. Start Adapter

“f’ermmal. LuQ

Termmal. Lug

Rwet. E31mcf

Relay. Armaiure

Relay. Armature

Bracket, fdountmg

f3rack@, Mounting

f%ntedWlrmg Board

Wlrmg Harness

El J

E3 I

Ed I

DISCONNECT ADAPTER

MPI

CONTROL

o--

OTY! PART

IJSEO DE$CRPVWN

-1 Contrcr: !3mconnect Adaptcrr

1Capacitor. 2,2 fvtfd20’7035 vdc

1Rectifier

1F%clifier

1Rectifier

1Diode

4Termmal. Lug

4Rivet, Blind

1Bracket. Mounting

1Bracket. Mounimg

1Transmtor

1Tranwstor

1Trmwwstor

1Resistor 100-Ohm. 2W$tt, 10%

1Resmtor 1000-Ohm. 1/2 Watt. 10%

1Resmtor 180-Ohm, 1}2 Watt. lo%

1Resistor 2400-Ohm, 1/2 Watt. 5%

1Resmtor3000-Ofwn, 1/2 Watt, 5%

1Res!stor 10,000-Ohm. 1/2 Watt. 5°1$

?Pririted Wtring Board

1Wmq Harness

f- TBI ‘

m’W1

—

MP2

El 1

CONTROL ASSEMBLY

Tel

-“IQ5! --m

REF.

NO.

AICI

AIG2

AICR1

AICR2

A+CR3

AICR4

AICR5

A1CR6

AICR7

A1CR8

A1CR9

A1CR40

AIQ1

A1Q2

A1Q3

A1Q4

AIQ5

PART

NO.

3004)859

355-0026

358-0046

357-0013

358-0054

357-0004

35$-0028

357”0017

357-0017

357-0013

382+018

382-0033

3$%%0028

3s2-0011

362-(M11

1’

PART

$;9 DESCRIPTION

1Control Assembly

1Capacitor, .47 Mfd.

1Capacitor, Electrolytic -5 Mfct. “

1Rectifier

1Diode and Heat Sink

1Rectifier

1Diode

1Rectifier

1Transistor

tTransistor

1I“rtwwistor

1Transistor

REF.

A?R1

A1R2

A1R3

A1R4

AIR5

A1R8

A1R7

A1R8

AIR9

AIRIO

A1R12

AIR13

AISI

Al S2

AITB1

A1TB2

PART OTY. PART

NO-USED DESCRIPTION

353-0043

350-0437

350-0977

350-0427

350-0404

350”0315

350-0355

350-0379

350-0530

3S0-0983

350-0873

350-0404

308-0323

308-0320

332-1450

332-1454

308-0378

Resistor -35-Clhm, 10 Watt

Resistor -120K-Ohm, 1/2 W, 5%

Resistor -390-Ohm, 2W, 5%

Resistor -47K-Ohm, 1/2 W, 5%

Resistor -5. lK-Ohm, 1/2 W, 5%

Resistor -1 -Qhrn, 1/2 W, !3%

Resistor -47-Ohm, 1/2 W. 5%

Resistor -470-Ohm, 1/2 W, 5%

Resistor -330-Ohm, 1/2 W, 5%

Resistor -880-Ohm, 2W, 5%

Resistor -27t)-Ohm, 1W, 5%

Resistor -5. lK-Ohm, 1/2 W, 5%

Switch -Double Pole, Double

Throw

Switch -Double Pole, Double

Throw

Terminal Block

Printed Wiring Board

Rocker and Spring

(Replaceable part of

switch AISI)

$9?.6?21 fwv lam

B12

ICONTROL -BEGiN $PEC G

,///

--’-7//

“11~1

4+ 1

&.1

CONTROL

REF. PART

..-

mu. No.

1518-0056

2821-0004

3301-4694

4&9~.~~ 74

5821-0004

6321-0175

7308-0383

8821-0004

9870-0131

10 307-1575

11 821-0008

12 307-1617

13 331-0088

14 812-0087

15 304-0580

16 508-0015

17 870-0221

18 352-0161

19 301-4442

20 357-0030

21 332-1043

22 821-0008

23 508-0195

24 508-0021

25 331-0102

26 812-0081

27 854-0007

28 860-0008

29 332-0899

30 812-0082

31 853-0005

32 860-0008

33 332-0236

34 332-2117

35 821-0004

36 870-0131

37 305-0383

38 821-0004

39 870-0131

40 307-1632

41 301-4441

42 301-4634

43 338-1099

-13ECWUt3PEC G

ifsli!)

;

PART ‘

DESCRIPTION

Screw, Wing (#10-32 x1/2)

Screw, Self-locking -Hex

Washer Head (#10-32 x5/16”)

Cover, Control Box

Fuse, Cartridge -5 Ampere

Screw, Self-locking -Hex

Washer Head (#10-32 x5/16)

Fuseholder

Switch, Toggle -Start/Stop

Screw, Self-locking -Hex

Washer Head (#10-32 x5/!6”)

Nut, Hex -With External

Tooth Lockwasher (#10-32)

Relay

Screw, Self-locking -Hex

Washer Head (1/4-20 x5/16)

Solenoid

Insulator, Bushing

Screw, Machine -Round Head

(#8-32 X1-1/2)

Insulator, Mounting

Insulator, Washer

Nut, Hex -With External

Tooth Lockwasher (#8-32)

Resistor, Fixed, Wirewound

(100-Ohm, 5Watt)

Panel, Control

Diode, Rectifier

Jumper, Terminal

Screw, Self-locking -Hex

Washer Head (1/4-20 x5/16)

Insulator, Bushing

Grommet, Rubber

Insulator, Bushing

Screw, Machine -Round Head

(#8-32 X5/8)

Washer, Lock -httemal

Tooth (#8)

Nut, Hex (#8-32)

Terminal Block

Screw, Machine -Round Head

(#8-32 X3/4)

Washer, Lock -External

Tooth Lockwasher (#8)

Nut, Hex (#8-32)

Terminzit mock

Marker Strip

Screw, Self-locking -Hex

Washer Head (#10-32 x5/16)

Nut, Hex -With External

Tooth Lockwasher (#10-32)

Regulator, Voltage

Screw, Self-locking -Hex

Washer Head (#10-32 x5/16”)

Nut, Hex -With External

Tooth Lockwasher (#10-32)

Relay

Plate, Mounting -Relay

and Regulator

Box, Control

Harness, Wiring -Remote

Control

WGOZ!l(MAY1970

fllA

GENERATOR -SPEC ATHROUGH CONLY

26 ,.-

20 ‘.“

*,4,“’

~=.......- .....-.. -.-.” -.- .....-.

●**

-a+.

●

.................*-

[

●

:21

---. --.--e -.--- .*-- i

‘--------- ,

‘-- *------ “-=--...*. “.--- .--.-==.*.....-.*....-.-.--....-..*.*

-*---- --.0. -.. -. ‘-”** ..........●

-.*-- .==.. *----- .

2“9

..-. . . . . . . . . . ..-

S274221

(MAV 1978)

GENERATOR -SPEC ATHROUGH C0NL%

REF.

NO.

PART QTY. PAR?

Ma. mm DESCRW7K3N

BAND, END BELL

~~.Q235 13.5MCCK-51A &51Ft; 4.0h#03K-lA &lR;

5.5MCCK-51A, 51R &52R;

6,5MCCK-lA &IR

234-0256 14.OMCCK-3A &3Ra~~~~~U=*A &53R;

,“.”.., -”.. —

6.5MCCK-3A, 3R &4R

815-0048 2Screw, Tapping -Round Head

(#10-32 X3/8”)

211-0114 ~C~~er, Snd ~l!

862-0004 1Nut, Hex (7/16-14)

850-0055 1Washer, Lock -Spring (7/16”)

526-0032 1Washer, Flat (29/64” ID x

7/8” OD x1/16” Thk)

862-0015 Nut, Hex (5/16-18)

850-0045 :Washer, Lock -Spring (5/16”)

800-0003 4Screw, Cap -Hex Head

(W4-20 x1~2”}

212-1214 4Clamp, Retaining -Brush Rig

BRUSH RIG ASSEMBLY (Includes Brushes &Springs)

212-0293 15.5MCCK-51 A & 51R;6.5MCCK-lA &1R

212-0294 13.5MCCK-51A &51R; 4.OMCCK-lA &IR;

%5MCCK-52R

212-0295 13.6MCCK-53A &53R; 4.OMCCK-3A &3R;

5.5MCCK-53A &53R; 6.5MCCK-3A &3R

212-0298 16.5MCCK-4R

9*9.1 *IIK ~~

-,.. ,,”” Spring, t3rush

214-0061 4Brush, Commutator

BRUSH, COLLECTOR RING

214-0050 43.5MCCK-51A &51R;4.OMCCK-lA &1R;

5.5MCCK-52R

REF. PART QTY. PART

215-0056 33.5MCCK-53A& 53R; 4.OMCCK-3A &3R;

5.5MGCK-53A &53R: 6.5MCCK-3A lk3R

215-0056 45.5MCCK-51A &51 R;6.5MCCK-lA& lR &4R

CAPACITOR, FIXED, PAPER DIELECTRIC (.1 Mfd, 400 WVDC)

312-0058 13.5MCCK-51A& 5ti?; 4.OMCCK-IA &tR;

5.5MCCK-51A &51R &52R; 6.!5MCCK-lA &lR

312-0058 23.5MCCK-53A &53R; 4.OMCCK-3A81 3R;

5.5MCCK-53A &53R; 6.5MCCK-3A &3R 29

NO. NO. USEW DESCRIPTION

312-0058 6.5MCCK-4R .-

CAPACITOR, FIX;D, PAPER DIELECTRIC (.5Mfd, 200 WW3C)

3.5MCCK-51A &51R;4.OMCCK-lA &lR; 31

5.5MCCK-51A &51R &52R: 6.5MCCK-lA &lR

312-0017

312-0027

17 305-0397

18 332-0556

19 ENCI BELL

211-0097

211-0098

20 232-0590

___

3.5MCCK-53A &53R; 4.OMCCK-3A &3R;

5.5MCCK-53A &53R; 6.5MCCK-3A &3R &4R 32

Diode, Reetifier -WNh Lead and 33

Connector

Connector, Quick-Disconnect 34

3.5MCCK-51A &51R; 4.OMCCK-lA &lR;

5.5MCCK-51A &5’1R & 52R; 6.OMCCK-lA &lR

3.5MCCK-53A &53R; 4.OMCCK-3A &3R;

5.5MCCK-53A &53R; 6.OMCCK-3A &3R &4R

‘Clip, Retaining -Bearing

29.

ROTOR ASSEMBLY, GENERATOR (Includes Bearing,

Blower, Collector and Commutator)

201-1481 1

201-1377 1

201-1472 1

201-1474 1

201-1322 1

201-1317 1

201-1318 1

201-1313 1

201-1314 1

201-1582 1

205-0053 1

510-0047

COLLECTOR RIN&

204-0008 1

204-0010 1

204-0092 1

COMMUTATOR

203-0008 1

203-0127 1

515-0008 1

POLE SHOE

221-0091. 4

50 Hetlz Sets

3.5MCCK-51A &3.5MCCK-51R

3.5MCCK-53A &3.5MCCK-53R

5.5MCCK-51A &5.5MCCK-51R

!L5MGCK-52R

5.5MCCK-53A &5.5MCCK-53R

68 Heriz Se@

3.5MCGK-lA &3.5MCCK-1 R

3.5MCCK-3A &3.5MCCK-3R

6.5MCCK-lA &6.5MCCK-lR

6.5MCCK-3A &6.5MCCK-3R

6.5MCCK-4R

Blower, Rotor

Bearing, Ball -Rotor

3.5MCCK-51A &51R; 4.OMCCK-IA &lR;

5.5MCCK-51A &SIR &52R; 6.5MCCK-lA &-

3.5MCCK-53A &53R; 4.OMCCK-3A &3R;

5.5MCCK-53A &53R; tl.5MCCK-3A &3R

6.5MCCK-4R

3.5MCCK-51A &51R &53A &531?;

4.OffCCK-fA aiR &3A &W?

5.5MCCK-51A &51R &52R &53A &53R;

6.5MCCK-lA& lR &3A&3R&4R

Key, Woodruff

3.5MCCK; 4.OMCCK

221-0090 5.5MCCK; 6.5MCCK

FIELD COIL ASSEfiBLY

222-1640 13.5MCCK; 4,0MCCK

222-1639 ?5.5MCCK; 6.5MCCK

232-1798 ‘Support, Generator

GENERATOR FRA’ME

210-0244 3.5MCCK; 4.OMCCK

210-0239 :5.5MCCK; 6.5MCCK

STUD -THROUGH GENERATOR

S20-0502 23.5MCCK;4.OMCCK (5/16-18x 12-3/16”)

520-0498 25.5MCCK;6.5MCCK (5/16-18x 15-1 1/16”)

232-1256 Plate, 9affle -Air

516-0103 ;Pin, Roll

231-0124 Adapter -Generator to Engine

STUD -THROUG~ ROTOR

620-0407 15.5PItCCK-51A &51R &52R;

6.5MCCK-lA &lR (7/16-14x 17-7/8”)

520-0491 13.5MCCK-51A&51f% 4.OMCCK-lA& lR

(7/16-14 X?4-1/2”)

520-0525 13.5MCCK-53A &53R; 4.OMCCK-3A &3R

(7/16-14 X15-7/8”)

520-0595 15.5MCCK-53A& 53R; 6.5MCCK-3A &3R &4R

(7/16-14 x19-1/2)

WMS21 (h’JAY1S7S)

GENERATOR -SPEC DONLY

‘. ‘. ‘. ‘. 88

‘,‘,+

,,8

;

44 19 i

;’

,’

9274221(MAY 1$78)

GENERATOR =SPEC 63ONLY

Fw.

No,

PART

No.

815-0454

PART

12ESCRlPTtON

Shrew, Tapping -Hex Head

(W16-T8 x1-1/4)

Bracket, Lifting

Wrapper, End Bell

Screw, Machine -Round H&ad

(1/4-20 x1-1/2”)

Waeher, Lock -Spring (1!4’)

Cover, Generator f-an

Nut, Hex (7116-20)

Washer, Lock -Spring (7/?6”)

Fan, Generator

Nut, t’feX (5/16-18)

Washer, Lock -Spring (5/16)

Washer, Flat (11/32’ ID x

403-0934

23442362

812-0156

8moo40

232-2107 ,

870-0203

850-0055

205-0090

662-0015

850-0045

526-01$5

411/16 OD X1/16” Thk)

13 STUD -THRC9LfGti C3ENEFtAT0R

52C=0730

520-0731

613-0103

5.5MCGK; 6.5MCCK

345MCCK; 4.OMCCK

Screw, Machine -Round Head

(#~().32 )( 3/&)

Nut, Hex (#10-32)

Waaher, Lock -External

Tooth (#10)

Washer, Flat -Brass (0.20” ID x

7/16 OD X1/32 Thk)

Capacitor (0.1 Mfd)

Capacitor (0.$ Mfd)

Screw, Tapping -Hex Washer

Head (#10-32 x7/6”)

Brush, Chllactor Ring

Brush, Commutator

Spring, Brush

Block, Generator Brush -

Bottom &Right Side Poeition

Block, Generator Brush -

Top &Left Side Position

Wiring Harness -Generator

Screw, C*P -Hex Head

(3/8-16 X1-1/4)

Waeher, Lock -Spring (3/8”)

Washer, Flat (13/32” ID x

7/6” QD X1/8” Thk)

Support, Generator

16 870-0053

853-0008 4

526-0049 4

312-0182

3?2-0017

815-0359 :

21W096

214-0095

212-1232

212-0359

212-0360

336-0592

600-0051

25 2

29 850-0050

526-0030

232-2109

211-0187 1

,“

End”Bell, Generator

32 516-0182 Pin, Dowel (W” OD x314”)

33 STATOR, GENER~TOR

220-1476 15.5MCCK; 6.5MCCK

220-1478 14.OMCCK

ROTOF?,GENERATOR (Includes Collector Ring,

Commutator and Blower Hub)

201-1690 16.5MCCK-fR &3CR

201-1$92 15.5MCCK

201-1694 14.OMCCK

201-1700 16.5MCCK-4R

51$-000? 1Key, Drive -Blower Hub

510-0047 ?Bearing, Ball

232-0596 1Clip, Retaining -Bearing

515-0006 1Key, Woodruff -Crankshaft

to Hub

STUD -THROUGH ROTOR

520-0730 15.5MCCK; 6.5MCCK

520-0731 14.oMCCK

800-0051 4Screw, Cap -Hex t-lead

(3/8-16 X1-1/4”)

6504050 4Washer’, Lock -Spring (3/$”)

23 f-0150 ?Adapter, Generator

GENERATOR -SPEC EAND FONLY

-30

WMZl (MAY 1978)

GENERATOR -WE(2 EAND FONLY

REF. PART PART

NO. K). tk%ii MfWtlPTiON

1 815-0454 4Screw, Tapping -Hex Head

(tYlf3-lfl x1-1/4”)

2403-0934 1Bracket, Lifting

3234-0362 Wrapper, End Bell

4815-0441 ;Screw, T’qoping -Hex Waeher

Head (1/4-20 xl-in”)

.—..

5232-2107 1Cover, @neratcw Fan

6870-0203 1Nut, Hex -Hardened (7/18-20)

7W3-0055 1Waaher, Lock -Spring (7/16”)

8205-00S0 f%ri, i%arwmltor

9SCREW, CAP- HE~ HEAD

800-0043 4

ii6i)644

10 WW045

11 526-0115

12 8$2-0015

la @$K-n!!’k%

..-—

14 812-01?8

15 880-0011

16 850-0030

17 304-0708

18 304-0015

19 357.0020

n353-0047

21 815-0359

22 214-0096

23 214-0095

24 212-1232

25 212-0359

26 212-0360

27 338-0642

3.5MCCK,4@MCCK( 8/18-18x5”)

5.5MCCK, 6.5MGCK (5/1$-1 8x 7-1/2”)

Washer, Lock -Sprina (5/18”)

Washer, Flat (1l/9T ID x

11118” C3QX1/$8” Thk)

Nut, H*X (W16-18)

_, Tap@ng -“Round Head

(#10-32 X1/2”)

Screw, Machine -Round Head

(#10-32 X6“)

Nut, Hex (#10-24)

Washer, Lock -Spring (#IO)

t3rack@, Mounting, Resistor

Washer, Centering, Reeititor

Diode, Rectifier

Ftaaistor, Tapped, Wirewound

Straw, Tapping -Hex !?lasher

Head (#10-32 x7/8”)

Brush, Collector Ring

Brush, Commutator

Spring, Brush

Shk. ervw%torBrush -

Bo om ~.,hig~t side Position

fNock, Genbrator brdah -

Top &Left Side Position ‘.

Wking Harness -Generator

Lt! ”., ‘- .,,... .

PART WV. PART PART

..-

N~. No. USED QESCR?PTION

28 800-0051 2screw, Cap -Hex Weed

(3/8-16 X1-1/4”)

29 8W3-0050 2Waaher, Lock -Spring (3/8”)

30 528-0030 2Waaher, Fiat (1W32° iD x

?/&’ 00x 11% Thk)

31 232-2321 1Support, Generator

32 211-0187 1End Ripfl,~~n~rator

33 518-0!82

‘in, _M@ {llA Qo ~ ~&)

STATOR, GENERiTOR

220-1816 1505MCCK-SPec E:6.5MCCK-Spec E

220-1818 13.5MCCK-Spec F;4,0MCCK-Spec E&F

220-1321 16.5fdCCK-Spec F

220-1822 15.5MCCK-Spec F

35 ROTOR, GENERATOR (Inciudea Bearing, Commutator,

CoiiectorRing and Drive Hub)

201-? 903 16.5MCCK-3CR

201-1905 15.5MCCK-Spec E

201-1907 14.OMCCK

201-1912 15.i5MCCK-Spec F

201-1813 r3.5MccK-4R

201-2323 43.5MCCK-Spat F

38 510-0047 1Bearing, Bali

37 204-0110 1Ring, Coiiector

38 COMMUTATOR

203-0~52 15.5MCCK; 6.5MCCK

203-0153 13.5MCCK; 4.OMCCK

39 232-2316 1Hub, Drive

40 232-0596 1Ciip, Retaining -Bearing

41 515-0007 1Key -i3riv,e Hub

42 515-0006 Kay, Woodruff -Crankshaft/Hub

43 STUD -THROUG~ ROTOR

520-0752 13.5MCCK; 4.OMCCK

520-0233 5A5MCCK; 6.6MCCK

44 800-0051 :Screw, Cap -Hex Head

(3/8-1$ X1-1/4”)

45 850-0050 4Washer, Lock -Spring [3/8”)

46 231-0164 1Acfapter -Generator to Engine

CMNERATOR -BEGIN SPEC G

,..,

,( ‘.’

~-8221 (MAV1$78)

....’,,,,,, ,’

GENERATOR -BE(3N4 SPEC G

REF. PART

s.”, No.

1815-04S4

2403-0934

3234-0362

461!5-0441

52~2-2107

6870-0203

‘7 iit50-w5a

-----

8205-0090

!%&

9SCFUEW,CAP-HEXHEAD

800-0043 4

800-0044 4

10 850-0045 4

II 526-0115 4

12 862-0015 4

13 815-0333 2

14 812-0118 1

15 860-0011 1

16 850-0030

17 304-’0706 ;

18 304-0015 2

19 3574020 1

20 353-0047 1

21 815-0359 15

22 214-0096 8

23 214-0095 4

24 212-1232 12

25 212-0359 2

26 212-0360 2

27 338-1099

28 800-0051 :

29 850-0050 2

30 526-0030 2

PART

DESCRIPT’K)N

Screw, Tapping -Hex Head

(5/16-18 X1-1/4’)

Bracket, Lifting

Wrapper, End Bell

Screw, Tapping -Hex W@her

Head (1/4-20 x1-1/2)

Cover, Generator Fan

Nut, Hex -Hardened (7/16-20)

Washer, Lock -Spring (7/16)

Fan, Generator

3.5MCCK; 4.OMCCK (5/16-l$x 5“)

5,5MCCK; 6.5MCCK (5/16-18 x7-1/2”)

Washer, Lock -Spring (5/16”)

Washer, Flat (1?/S2” ID x

11/16 OD X1/16” Thk)

Nut, Hex (5/16-18)

Screw, Tapping -Round Head

(#10-32 X1/2”)

Screw, Machine -Round Head

(#if)-24 X5“)

Nut, Hex (#10-24)

Washer, Lock -Spring (#IO)

Bracket, Mounting, Resistor

Washer, Centering, Resistor

Diode, Rectifier

Resistor, Tapped, Wlrewound

Screw, Tapping -Hex Washer

Head (#10-32 x7/8”)

Brush, Collector Ring

Brush, Commutator

Spring, Brush

Block, Generator Brush -

Bottom &Right Side Position

Block, Generator Brush -

Top &Left Sid, Position

Wiring Harness -Generator

Screw, Cap -Hex Head

(3/8-16 x1-1/4”)

Washer, Lock -Spring (3/8)

Washer, Flat (13/32” ID x

7/8” OD X1/8 Thk)

Support, Generator232-2321 1

211-0187 1End Bell, Generator

516-0182 Pin, Dowel (1/4” OD x3/4”)

STATOR, GENER:TOR

220-1818 13.5MCCK; 4.OMCCK

220-1821 16.5MCCK

220-1822 15.5MCCK

ROTOR, GENERATOR (Includes Bearing, Commutator

and Collector Rings)

201-2503 16.5MCCK-3CR

201-2504 14.OMCCK

201-2505 13.5MCCK

201-2506 15.5MCCK

201-2512 16.5MCCK-4R

510-0047 ;Bearing, Bail

204-0110 Ring, Collector

COMMUTATOR

203-0152 15.5MCCK; 6.5MCCK

203-0153 13.5MCCK; 4.OMCCK

232-0596 Clip, Retaining -Bearing

STUD -THROUG~ ROTOR

520-0732 13.5MCCK; 4,0MCCK

520-0233 5.5MCCK; 6.5MCCK

600-0051 ;Screw, Cap -Hex Head

(3/8-16 x1-?/4)

W)-0050 4Washer, Lock -Spring (3/8)

231-0164 1Adapter, Generator to Engine

S27-0221(MAV1078)

35,

SERVICE KITS AND MISCELLANEOUS

SEF. D-? PART

NO. NO. t??xi DESCRIPTION

9s-1s07 1Decal Kit

1s8-0102 1Gasket Kit, Engine

1s0-0s26 Ignition Tune-up Kit

EN(3fNE OVEtWtA~L KIT

522-0221 1Speo AOnly

522-0229 1Segin Spec e

525-0216 1Touch-up Paint (Pressurized Cm)

lS-Ounce -Marine White Enarnei

NOT12 For other kits, refer to the group for the part in question.

OPTIONAL EQUIPMENT PARTS SECTION

?~is section contains illustrated parts listing of factory installed options for the generator

sets. Options may not be applicabk to al! modek; for field conversions additional parts are

usually required. Optional parts listed inthis section are In addition or in place of those

shown in the standard parts section. %.

92Y4Z21 (MAY 197@)

36 C9

CONTROLO0411ATIC -SPEC CONLY’ .

REF. PART QTY.

NO. NO. USED PART

DEsCRIPTION

‘;

301-2889 1Chassis, Control

301-2886 1Panel, Control BOX

301-2888 1Cover, Control BOX

301-2867 1Plate, Control Box Mounting

301-3058 1Bracket, Resistor Mounting

332-0932 Board, Insulating

AMPLtFIER ASSE~BLY, LOAD SENSOR

300-0573 1120 Volt Sets

300-0574 1240 Volt Sets

300-0575 1120/240 Volt Sets

312-0057 Capacitor (1 Mfd.)

305-0235 ;Diode, Reverse Current

363-0029 1Sink, Heat (2 Diode)

307-0981 1Relay, Start-Stop

307-0642 1Relay, Start Disconnect

CONTACTOR

307-0865 1120 volt sets

307-0664 1240 Volt Sets

30~0666 1120/240 Volt Sets

JUMPER

307-0685 2120 Volt Sets

lqO-o144 2120/240 Volt Sets

TERMINAL

332-0142 4120 volt Bets

332-0517 4240 volt sets

332-0517 6120/240 Volt Sets

RELAY, START-RUN

307-0062 1120 Volt and 240 Volt Sets

307-0658 1120/240 Volt Sets

323-0380 1Socket, Relay

305-0383 1Relay, CharSe Regulator

(2 Step)

307-0645 1May, Start S@enoid

320-0104 1Switch, Emergency

302-0058 1Ammeter, Charge (10-O-1O)

304-0483 1Besistor, Tapped (6-Ohms,

225 Watts)

\—

REF. PART QTY.

NO. NO. USED

PAW

DESCRIPTION

23 RE;~l.:R, ADJUSTABLE

.1120 Volt Sets (300-Ohm,

25 Watt)

304-0131 1240VOlt and 120/240 Vott

24 RESISTOR, FIXED Sets (750-Ohm, 25 Watt)

304-0192 13-Ohm, 10 Watt

304-0217 1l-Ohm, 10 Watt

304-0060 172:Ohm, 25 Watt

25 308-0138 1Switch, Selector

_—-

~6 TRAi’JSFORf4ER, CURRENT

315-0241 1

W3-02W 1

27 332-0899

28 518-0056 ;

29 406-0318

30 402-0331 ;

31 402-0354 4

32 337-0056 1

33 300-0587 1

34 321-0139

35 321-0140

36 307-0993

37 362-0018

38 363-0036

39 304-0121

40 304=0670

41 350-0524

42 332-1179

43 357-0004

44 508-0021

45 301-2532

120 Volt and 240 Volt Sets

120/240 Volt Sets

Block, Terminal

Screw, Wing (10-32 x1/2”)

Handle

Foot, Control BOX

Mounting Plate

Mount, Shock

Strap, Ground

Control Assembly, Bilge

Blower (Includes Parts

Marked ●)

●Fuse (6-1/4 Amp)

‘Holder, Fuse

●Relay, Thermal

●Transistor, Power

“Sink, Heat -Transistor

Mounting

“Resistor (lO-Ohm, 10 Watt)

●Feet, Resistor Mounting

*Resistor (100-Ohm, 1/2 Watt)

Spacer

Diode

Grommet

Bracket, Mounting to

Generator

●-Included in 3G0-0567 Biige Blower Control Assembly.

s2?4221 (MAY 1978)

CONT$MM--OOMATK -BEGIN $PEC 0

“

‘4~20 “o”

‘IL--J’

s274221 (MAY 1978]

c11

CON’TROL-04ATN2 -BEGIN SPEC D

REF.

No.

1!!

PART PAt?l

rim. &w& emewPTm N

Cbwsis, CONTROL.

901-3287 1Spat DOnly

301-35S8 iEteginSpec E

3014?6S6 1Pariet, Cm7trol Sox

201-2668 Cover, Control Sox

PLATE, CONTRO~ BOX MOUNTING

90W260 1Spat DOnly

301”9659 1Bagin SW E

301-9053 !3rackat, Resistor Mounting

HARNESS, WWtlN~

338-0549 1Spat Donly (Includes

Parts Marked *)

1Segin Spsc E(Includes

Parts Marked t)

--..

~rw ;Amplifier Assembly, Load

$enacw (Sac separate group

for Components)

at2-oo57 1Capacitor (1 Mfd.)

ao5-0235 1DkMe, Reverse Current

305-0254 Sink, Heat

307-0s81 ;Relay, Start-Stop

307-1070 1!?a!ay, St8n=Mconnect

307-0665 Contactor

:dumper

932-0142

SOCKET ASSEM;LY, S~~~T~#l’SCONNECT

923-0813 1*SpeC f) Only

1tSagin _E

332-1282 1f+l+o@ng, Print@dCircuit

Scmrd Terminel

1Relay, Charge Regulator

(2-step)

RELAY, STAHT SOLENOID

307-0845 1Spec DOnly

.307-1166 tB~ir! Spec E

320-0104 1Switch, Emergency

9024X158 1Ammeter, Chm’ge (10-0-10)

1Raaistor, Tapped (6-Ohm,

225 Watt)

3Q4-41282 1Resistor, Adjustable

(300-Ohm, 25 Watt)

RESISTOR, FIXED

304-0192 1tfr3-Ohm, 10 Watt

172-Ohm, 25 Watt

904-0217 1t*l~m, 10 Watt

REF.

No.

PART

NOa

3064138

315-0944

332-0698

301-3307

406-0318

402-0331

4024354

997-(W6

3o0-0567

321-0139

3214)140

307-0893

382-0018

383-0038

304-0121

304-0670

350-0524

332-1179

357-0004

921-0194

321-0225

332”2112

300-0734

359-0028

350-0979

350-0965

350-0387

362-0032

301-3280

518-0295

301-3308

180-0144

CWY. PART

tmm oEscrtwnoN

“1

-i

;

Switch, Setector

Transfcmner, Current

txBlo& Terminal

Spacer, f%e#ayHoid+town

Hmldie

Foot, Controt Sox Mounting

Piaie

Meum, shock

Strap, Ground

Control Assembly, Silge

Blower (Includas Parts

Marked “)

●FUSO(6-1/4 Amp)

●Hold@r, Fuse

“Reiey, Thermal

“Transistor, Power

●Sink, Ha@ -Transistor

Mounting

“Resistor (lO-Ohm, 10 Watt)

“Fact, Rsaistor Mounting

●Resistor (loO-Ohm, 1/2 Watt)

Spacer

t* Dkxte

Fuse: Cartrktne 19 Amp)

Fuaeholder ‘-- --

Insulating, Terminal

Amplifier Assembly, Start-

Disconnaot (Includes Parta

Marked **)

●*Diode, Zener

““Resistor, 470-Ohm, 2Watt

*“Resistor, 820-Ohm, 2Watt

●*Ftesistor, 2700-Ohm, 1/2 Watt

“*Transistor

Bracket, Amplifier Mounting

Fastener, Snap

S@ng, Relay Hold+ own

Jumper, Terminal

●✎✍Included in 300-0734 AmdifierAeeembly.

“-iriciuded in 300-0567 Bilge Blower Conttil Assembly.

A-Included in 338-0549 Wiring Harness Assembly.

t - Included in 338-0883 Wiring Harness Assembly.

(H2

EXCHANGER ==s

65 id

\‘.. 224

lf3=_

REF. iPART

NO. NO.

1511-0041

2503-0547

3503-0459

5503-0547

5503-0466

7602-0236

8502-0164

9502-0401

10 502-0126

11 502-0237

12 502-0304

13 502-0275

14 512-0042

15 503-0547

16 503-0609

17 821-0011

18 6w—0040

19 662-0001

20 1324N1O

21 821-0016

22 731-0172

23 503-0547

“,.’ ‘. #

“>2

‘di+ 7

aw. PART

Ustm esscwwm

Belt, Drive -Pump

GIamp, Hose (Current Models)

Hose, Rubber (Current Models) -

pumP to Etlock

L)ne, Wat&~ !Earfy Models) -To

replace order Current Model

Pam.

Clamp, Hose

Ho@e,Rubber -Pump to Block

Nippie, Hose (Current Models)

Tee, Pipe (Early Models)

Tee, Pipe (Current Models)

Reducer, Pipe (Earfy Models)

Elbow, Hose (Current Modeis)

Elbow, Pipe (Early Modeis)

Elbow, Pipe (45° )(Early Modeis)

Pulley -Water Pump

Clamp, Hose

Hose, Rubber -Pump to

Heat Exchanger

Screw, Self-Locking -Hex Head

(1/4-20 x7/8)

Washer, Lock -Spring (1/4)

Nut, Hex (1/4-20)

●Pump -Water (less Puiley)

Screw, Self-Locking -Hex Head

(5/16-18 x3/4”)

Bracket, Mounting -Water Pump

Ciamp, Hose

REF. PART QTY. PART

NO. NO. USED DESCRWTION

24 5OM1O 1Hose, Rubber -Heat Exchanger

to Raw Water

25 502-0237 Elbow, Hose (~”)

26 821-0013 :Screw, Self-Locking -Hex Head

(1/4-20 xl“)

27 130-0832 2Str~, Retaining -Heat

Exchanger (Outside)

28 STRAP, RETAiNING -HEAT EXCHANGER (Inside)

130-0632 2Spec Athrough D

130-0698 2Begin Spec E

29 821-0010 4Screw, Self-locking -Hex Head

11/4-20 x1/2)

m-0687

BRACKET,

130-0630

130-0621

BRACKET

130-0631

130-0622

1Pl;;e, !Jlowrting: Heat Exchanger

-Begin Spec E

,MouNTiNG —HEAT EXCHANGER (UPper)

1Spec Athrough D

1Spec DOniy (Replace with 130-0687)

,MOUNTING, HEAT EXCHANGER (Lower)

1Spec Athrough D

1Spec DOniy (Repiace with

130-0667)

33 CAP, PRESSURE

130-0661 1 7 LB -Spec Athrough C

130-0624 14 LB -Begin Spec D

34 EXCHANGER, HE~T

130-0629 1Spec Athrough C

130-0620 1Begin Spec D

‘-See Separate Group for Component Parts.

-C13 9S7-0221 (MAY 197S)

WATER PUMP PARTS

REF. PART

NO. NO.

132-0110

132-0111

1132-0136

2132-0137

3i32-0114

4132-0101

5132-00$1

6132-0092

7132-0112

8132-0113

9132-0136

10 132-0139

11 132-0140

12 332-0147

13 132-0142

14 132-0089

15 132-0132

PART

DEsct?wrlmd

Pump, Water -Complete

Repair Kit (Includes Parts

Marked ●)

Body, Pump

Cover, Pump

“Impeller

‘Seal

‘Face, Wear

*Seat, Seal

●Gasket, Cover

●Screw, Cover

Screw, Cap

Lockwasher

Nut, Hex

Ptiui, main

Pedestal

‘Shaft and Bearing Assembly

Ring, Snap

●-Parts included in the 132-0111 Repair Kit.

L-

LOAD SENSOR AMPLIFIER

%iiiT

WW--2

bf2

Ii-u! \A.6

‘“m’r r

REF. PART

NO. NO.

300-0740

1356-0009

2357-0004

3359-0029

4321-0202

5 3214163

6307-1087

7362-0007

8350-0546

9350-0526

10 352-0111

11 350-0520

QTY.

USED

;

PART

DESCRIPTION

Amplifier, Load Sensor -

Capacitor -10 Mfd.

Diode, 400 MA., 400 Volt

Diode, Zener 18 Volt, 2Watt

Fuse, 3/8 Amp

Clip, Fuse

Relay, Dual coil

Transistor, Signal

Resistor, 10,000-Ohm,

1/2 Watt

Resistor, 220-Ohm, 1/2 Watt

Resistor, 47-Ohm, 2Watt

Resistor, 47-Ohm, 1/2 Watt

NOTE This group applies to sets with Control-O-Matic.

S274221 (MAY 1978)

41C14

AQtJALIFT EXHAUST SYSTEM

WATER

,;#_ ;OCK

Qq$; /; —

“&

u--

iii-

4!95

REF.

No. PART REF. PART on.

No. No. USED

PART

DESCRIPTION ‘

QTY. PART

L!SEO DESCRIPTION

No.

155-1004 155-0950 1Kit, Siphon Break Relief

Valve (Includes Parts

7504- 1+Vayv~!Vyc~~m Relief (:/2 NPT)

0502-0090 1+Tee, Pipe .Brass (3/8” NPT x

3/8’ NPT X3/8 NPT)

9502-0270 1+Adapter, Pipe (3/8 NPT x

1/2 NPT)

10 502-0237 2+Elbow, Pipe to Hose (3/6” NPT)

Kit, Aqualift Muffler

(t~icludes items 1and 2)

Muffler, Exhaust -Aqualift

Marine

Strainer, Water -Thru Hull

Package, Muffler -Hookup

(Includes Parta Marked ●)

●In Ie tAssembly ,EPOXY

Coated

“Nipple, Pipe -Half,

Galvanized (1-1/4” NPT x3)

‘Bushing, Double Tapped

(1-1/4” NPT X2NPT)

“Wipple, Pipe -Half, Galvanized

(1-1/4” NPT X9-1/4)

155-0929

155-1002

155-0s55

155-1121

505-0721 11 503-0448 2+Clamp, Hose (1/2’)

505-cm5 12 309-0162 1Switch, Thermostatic -

SPSTNC (25 AMP)

505-0S32

“-Parts Included in Package #l$5-095S.

+-parts Included in Kit #155-0950.

S27-0221 (MAY 1978)

AQUALIFT EXHAUST SYSTEM

-* >

‘. k’

REF. PART

No. No.

155-1(N)4

1155-092s

2155-1002

155-0955

3155-1121

4505-0721

5505-0635

6505-0S32

QTY.

l,4sEo

PART

DESCRIPTION

Kit, Aauafift Muffler

(!~lcludes items 1and 2)

Muffler, Exhaust -Aquaiift

Marine

Strainer, Water -Thtu Hull

Package, Muffier -Hookup

(inciudes Parta Marked ●)

●in ie tAssembly ,EPOXY

Coated

“Nipple, Pipe -Haif,

Galvanized (1-1/4” NPT x3)

“Bushing, Doubie Tapped

(1-1/4” NPT X2NPT)

“Nipple, Pipe -Haif. Galvanized

(%1/4” fUPT x9-1/4)

,..

4!9

‘.

REF. PART

NO. NO. :Sl?o

PART

DESCRIPTION

155-0950 1W, Siphon Break Reiief

Valve (inciudes Parts

7504-0062 1+Vayv~~Vyc~~m Reiief (t/2 NPT)

8502-00S0 1+Tee, Pipe -Brass (3/6” NPT x

3/8 NPT X3/8 NPT)

9502-0270 1+Adapter, Pipe (3/8” NPT x

1/2 NPT)

10 502-0237 2+Efbow, pipe to Hose (3/8” NPT)

11 503-044s 2+Ciamp, Hose (1/2”)

12 30s-0162 1Switch, Thermostatic -

SPSTNC (25 AMP)

“-Parts inciuded in Package UI$5-095!5.

+.parts Inciuded in Kit #155-0950.

S27-0221 (MAY 1978}

Vdv9324.tmp 927 0221 Onan MCCK Marine Genset Parts Manual (05 1978)

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