927 0224 Onan MCCK (spec H J) Marine Genset Parts Manual (05 1988)small
User Manual: 927-0224 Onan MCCK (spec H-J) Marine Genset Parts manual (05-1988)small
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*
*
....
●
Parts
Manual
MCUK
Marine GenSet
\
;
a
Replaces
8-81
(Spec
Printed
in
U.S.A.
H)
Genera[ Information
For parts or service, contact the dealer from whom you purchased this equipment
Authorized Onan Parts and Service Center.
or refer to your Nearest
u
To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the
Onan nameplate.
,.
10
I
Iomn
II
0
I
MODEL AND SPEC NO.
●
SERIAL NO.
M-1149
For handy reference,
insert “YOUR”
nameplate information in the spaces above.
4
c
Std. #36D
Important
●
●
,
Safety Precautions
Read and observe these safety precautions when using
or working on electric generators, engines and related
equipment. AiSO read and follow the literature provided
with the equipment.
Proper operation and maintenance are critical to performance and safety. Electricity, fuel, exhaust, moving parts
and batteries present hazards that can cause severe
personal injury or death.
.
Make sure exhaust is properiy ventilated.
●
Vessel bilge
exhaust.
●
Vehicle exhaust system must extend beyond vehicle perimeter and not near windows, doors or
vents.
Fire, explosion, and personal injury can result from improper practices.
●
Do not use engine or genset cooling air to heat an
area.
Used engine oil, and benzene and lead, found in
some gasoline, have been identified by government
agencies as causing cancer or reproductive toxicity.
When checking, draining or adding fuel or oil, do not
ingest, breathe the fumes, or contact gasoline or
used oil.
●
Do not operate engine/genset in enclosed area
without ample fresh air ventilation.
●
Expel exhaust away “from enclosed, sheltered, or
occupied areas.
●
Make sure exhaust system components are securely fastened and not warped.
FUEL, ENGINE OIL, AND FUMES ARE
FLAMMABLE AND TOXIC
●
●
●
Do not fill tanks with engine running. Do not smoke
around the area. Wipe up oil or fuel spills. Do not
leave rags in engine compartment or on equipment.
Keep this and surrounding area clean.
must
have
an operating
power
MOVING PARTS CAN CAUSE SEVERE
PERSONAL INJURY OR DEATH
●
Inspect fuel system before each operation and periodically while running.
Do not remove any guards or covers with the equipment running.
●
Equip fuel supply with a positive fuel shutoff.
●
Do not store ortranspoti equipment with fuel in tank.
Keep hands, clothing, hair, and jewelry away from
moving parts.
●
Keep an ABC-rated fire extinguisher available near
equipment and adjacent areas for use on all types of
fires except alcohol.
●
Unless provided with equipment or noted otherwise
in installation manual, fuel.lines must be copper or
steel, secured, free of leaks and separated or
shielded from electrical wiring.
●
“
●
Engine exhaust contains carbon monoxide (CO),
an odoriess, invisible, poisonous gas. Learn the
symptoms of CO poisoning.
●
Never sleep in a vessel, vehicle, or room with a genset or engine running unless the area is equipped
with an operating CO detector with an audible
alarm.
✎
✎
●
Before performing any maintenance, disconnect
battery (negative [-] cable first) to prevent accidental starting.
Make sure fasteners and joints are secure. Tighten
supports and clamps, keep guards in position over
fans, drive belts, etc.
[f adjustments must be made while equipment is
running, use extreme caution around hot manifolds
and moving parts, etc. Wear safety glasses and protective clothing.
Use approved, non-conductive flexible fuel hose for
fuel connections. Do not use coppertubing as a flexible connection. It will work-harden and break.
EXHAUST GAS IS DEADLY
●
Warning: Engine exhaust is known to the State of
California to cause cancer, birth defects and other
reproductive harm.
Each time the engine or genset is started, or at least
every day, thoroughly inspect the exhaust system.
Shut down the unit and repair leaks immediately.
BA17ERY
GAS IS EXPLOSIVE
●
Wear safety glasses and do not smoke while setvicing batteries.
●
Always disconnect battery negative (–) lead first
and reconnect it last. Make sure you connect battery
correctly. A direct short across batte~ terminals can
cause an explosion. Do not smoke while servicing
batteries. Hydrogen
gas given off during charging is
explosive.
●
Do not disconnector
vapors
are present.
connect battery
Ventilate
cables if fuel
the area thoroughly.
GSP-1
.
lof2
DO NOT OPERATE IN FLAMMABLE AND
EXPLOSIVE ENVIRONMENTS
Flammable vapor can be ignited by equipment operation
or cause a diesel engine to overspeed and become difficult to stop, resulting in possible fire, explosion, severe
personai injury and death. DO not operate diesel equipment where a flammable vapor environment can be
created by fuel spill, leak, etc., unless equipped with
an automatic safety device to block the air intake and
stop the engine.
HOT COOLANT CAN CAUSE SEVERE
If the cabinet
genset operation switch or Stop/Auto/
Handcrank switch (whichever applies) to Stop.
2. Disconnect
●
Disconnect starting battery (negative [-] cable first)
before removing protective shields ortouching electrical equipment. Use insulative mats placed on dry
wood platforms. Do not wear jewelry, damp cfothing
or allow skin surface to be damp when handling
electrical equipment.
●
Use insulated tools. DO not tamper with interlocks.
●
Follow all SPpbble
state and local electrical
codes. Have all electrical installations performed by
a qualified licensed electrician. Tag open switches
to avoid accidental closure.
●
With transfer switches, keeg cabinet closed and
locked. Only authorized personnel should have
cabinet or operational keys. Due to serious shock
hazard from high voltages ~ln
cabinet, all service
and adjustments must be performed by an electrician or authorized service representative.
(negative
[-] lead
MEDIUM VOLTAGE GENERATOR SETS
(601~ TO 15kV)
●
,
.
Medium voltage acts dtierentiy than low voltage.
Special equipment and training are required to work
on or around medium voltage equipment. Operation
and maintenance must be done only by persons
trained and qualified to work on such devices. improper use or procedures WN result in severe personal injury or death.
ELECTRICAL SHOCK CAN CAUSE SEVERE
PERSONAL INJURY OR DEATH
Do not connect the generator set to the public utility
or to any other electrical power system. Electrocution can occur at a remote site where line or equipment repairs are being made. An approved transfer
switch must be used if more than one power source
is connected.
batteries
AC power to automatic transfer
3. Remove
switch. If instructions require othenvise, use
extreme caution due to shock hazard.
coolant pressure cap while the engine is hot. Let the
engine cool before opening the pressure cap.
●
genset
first).
. Hot coolant is under pressure. Do not loosen the
Do not service control panel or engine with unit running. High voltages are present. Work that must be
done while unit is running should be done only by
qualified service personnel.
for any reason:
1. Move
PERSONAL INJURY
●
must be opened
Do not work on energized equipment. Unauthorized
personnel must no{ be pefiitted near energized
equipment. Induced voltage remains even after
equipment is disconnected from the power source.
Plan maintenance with authorized personnel so
equipment can be de-energized
and safely
grounded.
GENERAL SAFETY PRECAUTIONS
●
Do not wok on equipment when mentally or physically fatigued or after consuming afcohol or drugs.
●
Carefully follow all applicable Iocaf, state and federal codes.
●
Never step on equipment (as when entering or leaving the engine comp~ent).
It can stress and
break unit components, possibly resulting in dangerous operating condtions from leaking fuel, leaking exhaust fumes, etc.
●
Keep equipment and area clean. Oil, grease, dirt, or
stowed gear can cause fire or damage equipment
by restricting airflow.
Equipment owners and operators are solely responsible for operating equipment safely. Contact
your authorized Onan/Cummins dealer or distributor for more information.
KEEP THIS DOCUMENT NEAR EQUIPMENT FOR
EASY REFERENCE.
●
GSP-1
2of2
●
Index
Adapter,
Choke
16
Adapter,
Cleaner
- Air
16
Adapter,
Generator
to
Engine
Mounting
- Carburetor
Adapter,
Adapter,
Pump
- Water
22
Arm,
Governor
9
Arrestor,
Spark
16
Manifold,
Manifold,
Meter,
Meter,
Mounts,
Muffler,
30
16
Exhaust
22
Intake
16
Condition
- Battery
Time
- Running
28,
Vibration
12
Aqualift
37
Rubber
Nipple,
Ball,
Ball,
Base,
Bearing,
f33::ing,
,
Belt,
Fly
Joint
Oil
Camshaft
6
16
10
Needle
- Upper
and
Sleeve
- Camshaft
30
End
- Generator
Drive
22,
33
Lower
4
TB2
Exhaust
Choke
Heat
Fan,
Generator
Filter,
Tube
Flange,
Mounting
22,
16
33
28
Pump
22,
Fill
Bushing
12
.
14
Control
Generator
12
26
16
28
to
Control
22
Oil
-
10
Control
Electrical
Fuel
16,
18
Shielded
Drip
12
- Remote
35,
36
, Control
Dowel
4
8
- Rear
Cylinder
Block
Bearing
Camshaft
6
Mounting
- Heat
Exchanger
33
Spark
- Shielded
12
Groove
22,
23
Fuel
- Electric
16,
18
Oil
10
Water
22,
24.
33,
34
Adapter
- Carburetor
16
Screen,
Screen,
Tube
- Breather
4
Ring
16
Seal
, “O”
- Cylinder
Block
4
Seal,
Oil
- Governor
Shaft
9
Seal,
Oil
Governor
9
Shaft,
Shield,
Switch
- Temperature
38
Snubber,
Rubber
- Vibration
Mount
Solenoid
(Kl)
28
Spacer,
Camshaft
6
Spacer,
Mounting
- Fuel
Pump
18
Starter
26
Starter
Parts
26
Strap,
Bond
- Generator
30
Strap,
Ground
- Vibration
Mount
Stator,
Generator
30
Support,
Generator
30
Switch,
Cut-off
- High
Exhaust
Temperature
22,
38
Pressure
- Low
Oil
10
Switch,
Switch,
Rocker
35,
36
Switch,
Toggle
- Start/Stop
(S1)
28
Terminal,
Thermostat
Tune
Up
Valve,
Valve,
Valve,
Solderless
22
Kit,
Ignition
Exhaust
Intake
Relief
-
Aqualift
8ell
-
End
Governor
4
12
12
28
14
4
4
14
Yoke,
28
39
Vacuum
28
Wrapper,
Lead,
Line,
Terminal
Relay,
Crank/Run/Stop
- K2,3,4
Retaining
Ring,
- Crankshaft
7
Ring
Set,
Piston
8
Rod,
Connecting
8
Rod,
Control
16
Rotocap,
Spring
- Exhaust
Valve
Rotor,
Generator
30
4
Gasket
, Adapter
to
Carburetor
Gasket,
Base
- Oil
10
Gasket,
Head
4
Gasket,
Tube
- Breather
4
Gear,
Camshaft
6
Gearcase
10
Gear , Crankshaft
7
Generator
30
Grommet,
Rubber
14
11
Guard,
Belt
Guide,
Valve
4,
39
Indicator,
Insulator,
33
38
30
Breather
- Starter
Wiring
Wiring
Cylinder
4
Thermostat
Pan,
Panel
Pin,
Piston
Plate,
Plate,
Plate,
Plug,
Pulley,
Pump,
Pum~,
Pump,
9
Camshaft
6
Carburetor
20,
21
Clamp,
Holddown
- Vibration
Mounts
Coil,
Ignition
- Shielded
14
Condenser,
Ignition
- Shielded
14
Control
28
Cover,
Fan
- Generator
30
Crankshaft
7
cup,
Intake
- Oil
Pump
10
Cushion,
Rubber
- Vibration
Mount
Harness,
Harness,
Head,
Housing,
Coil
-
Block,
Cylinder
4
Terminal
- TB1
and
Block,
Box,
Breaker
14
Box,
Control
28
Bracket,
Mounting
- Water
Bracket,
Pump
- Fuel
18
Elbow,
Element,
Exchanger,
-
36
36
9
30
37
4
Introduction
●
This
Parts
Manual
app
,.
are
arrangea
In
groups
All
Reference
Number.
the
description
column
These
typical
illustrations
ment
parts
arrangement.
the
FRONT
(Engine
end)
ies
to
the
Standard
Gen
Sets
,.
.
.
and
each
ot
related
Items,
parts
illustrated
are
typical,
the
parts
are
interchangeable
are
subject
The
Right
and
of
the
Set.
to
Left
Set
MODEL
AN lJ~Cl%17XT~
WATTS
SPECIFICATION
change
sides
Data
Listed
below.
The
illustrations
part
or
assembly
is
identified
by
and
unless
otherwise
mentioned
between
models.
and
of
reflect
the
Set
only
the
are
determined
by
replaceFACING
in
✌
Table
A
HERTZ
OLTS
latest
●
a
WIRE
PHASE
3.5MccK-53cR/*
3500
120/240
50
4
1
4.oMccK-3cR/*
4000
120/240
60
4
1
5.5MccK-53cR/*
5500
120/240
50
4
1
6.5MCCK-3CR/*
6500
120/240
60
4
1
PARTS
KEY NO.
1
2
*
-
The
Specification
Letter
Advances
(A
Standard
This
listed
section
in
the
contains
Data
the
Table.
illustrated
to
B,
Parts
parts
listing
B
to
C,
etc.)
with
manufacturing
changes
●
Section
for
the
standard
generator
sets
✎
✎
●
2
Cylinder
Block
,
16
7
8
30
A
32
9
.
/
\~widu---27
35
p>iw’j.$)j<&
39
,/,.
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A
--
‘1
on:
,$
40
‘i’
o
0.
‘%a/
.OOO“f%
4!6
\ L@@
@ @@
‘/’2
/
/8
10”
4
@0
#
\
/@
11
.
;
Cylinder
●
*
,
REF
NO.
PART
NO.
$TYD
2
1
1
1
2
3
503-0170
503-0761
809-0035
4
5
6
7
8
9
123-0951
123-0955
123-0958
509-0117
123-1417
509-0041
10
11
502-0153
800-0509
1:
12
13
526-0122
18
110-1479
110-1506
1
1
110-1478
110-1505
110-3535
800-0012
1
1
2
2
::
20
21
526-0063
110-0666
110-0667
110-0639
110-0893
4
2
2
8
2
22
110-0904
2
23
24
110-0539
4
25
115-0006
115-0006-02
115-0006-05
110-0880
4
4
4
2
26
110-0881
2
;
2
1
;
14
15
16
17
●
Block
PART
DESCRIPTION
REF
NO.
Clamp,
Hose
Hose,
Rubber
- Preformed
Screw,
Tapping
- Round Head,
Slotted
(#8 x 3/4”)
Clamp,
Loop - Metal
Cap, Tube - 8reather
Screen,
Tube - 8reather
Gasket,
Tube - 8reather
Filter,
Tube - 8reather
Seal,
Oil
(In Gasket
Kit
168-0149)
Plug,
Pipe - Hex Head (Brass)
Screw,
Cap - Hex Head
(Special)
Washer,
Flat
(5/16)
Head, Cylinder
- Right
Side
Sets Without
Heat Exchanger
Sets With
Heat Exchanger
Head, Cylinder
- Left
Side
Sets Without
Heat Exchanger
Sets With
Heat Exchanger
Gasket,
Head
Screw,
Cap - Hex Head
(1/4-20
X 2-1/4”)
Washer,
Flat
- Copper
(1/4)
Cover,
Valve
Gasket,
Cover
- Valve
Lock,
Stem - Valve
Washer,
Retainer
- Intake
Valve
Spring
Rotocap,
Spring
- Exhaust
Valve
Spring,
Valve
Tappet,
Valve
Standard
.002”
Oversize
.005”
Oversize
Valve,
Exhaust
(Chrome Cobalt
Alloy)
Valve,
intake
(Steel)
PART
NO.
QTY
USED
27
110-2553
1
28
800-0512
5
29
30
850-0045
101-0316
5
1
31
101-0115
1
101-0450
101-0450-02
101-0450-10
101-0450-20
101-0450-30
104-0575
516-0072
2
2
2
2
2
2
2
516-0141
110-0902
101-0367
517-0048
517-0011
120-0386
2
4
2
1
8
1
110-0872
110-0872-02
110-0872-05
110-0872-10
110-0872-25
123-0953
110-3136
104-0776
168-0149
2
2
2
2
2
1
2
1
1
32
33
34
35
36
37
38
39
40
41
42
43
44
45
* **
5
-
PART
DESCRIPTION
Block
Assembly,
Cylinder
,(Includes
Parts
Marked
*)
*Screw,
Cap - Hex Head
(Special)
*Washer,
Lock - Spring
(5/16”)
*Plate,
Bearing
- Rear (Less
8earing)
*Gasket
Kit,
Plate
- Bearing
(Includes
Shims)
Bearing
Kit,
Crankshaft
(Includes
Thrust
Washer)
*
Standard
.002”
Undersize
.010”
Undersize
.020”
Undersize
.030”
Undersize
*Washer,
Thrust
*Pin,
Drive
- Headed
(.190”
Dia.
x 11/32”)
*Pin,
Dowel
(5/16”
Dia.
x 7/8”)
*Guide,
Valve
**Bearing, Sleeve - Camshaft
parts
Included
in
Assembly
Units
with
Hi-Lift
*Plug,
Expansion
(1-5/8”
*Plug,
Expansion
(1-1/4”
*Tube,
Oil
Seat,
Valve
- Exhaust
*
Standard
.002”
Oversize
.005”
Oversize
.010”
Oversize
.025”
Oversize
*Tube,
Breather
*Gasket,
Guide
- Intake
Shim,
Bearing
- Thrust
Gasket
Kit,
Engine
110-2553
Cam,
Use
Cylinder
101-0405
Dia.)
Dia.)
Valve
Block
Bearing(1)
Camshaft
●
$
.
REF
NO.
PART
NO.
QTY
USED
1
1
2
3
4
5
150-0078
150-1519
150-1520
510-0015
105-0332
16
1
6
105-0541
1
1
.
PART
DESCRIPTION
REF
NO.
Ring,
Retaining
*Hub,
Governor
*Cup,
Governor
Ball,
Fly
Gear Assembly,
Camshaft
(Includes
Spacer
and Plate)
Washer,
Thrust
PART
NO.
QTY
USED
7
515-0001
1
8
105-0140
1
9
10
150-0075
150-1695
1
1
* -
parts
Included
PART
DESCRIPTION
Key, Woodruff
(1/2”
Dia.
x
1/8”
Thk)
Camshaft
Assembly
(Includes
Center
Pin)
Pin,
Center
- Camshaft
Cup Kit,
Governor
(Includes
Parts
Marked
*)
in
150-1695
Governor
CUP Kit
:
6
Crankshaft
and
Flywheel
,
5
REF
NO.
PART
NO.
1
104-0170
2
3
4
5
6
850-0055
526-0017
104-1069
134-0673
518-0014
QTY
USED
1
1
1
1
1
1
PART
DESCRIPTION
REF
NO.
Screw,
Cap - Hex Head
(Special)
Washer,
Lock - Spring
(7/16”)
Washer,
Flat
(7/16)
Flywheel
(Includes
Ring Gear)
Gear,
Ring
Ring,
Retaining
7
PART
NO.
QTY
USED
7
8
9
104-0043
104-0032
515-0098
:
1
10
515-0001
1
11
104-1346
1
* -
Parts
Included
PART
DESCRIPTION
Washer,
Retaining
- Gear
Gear,
Crankshaft
*Key,
Woodruff
(5/8”
Dia.
3/16”
Thk)
*Key,
Woodruff
(1/2”
Dia.
1/8”
Thk)
Crankshaft
Kit
(Includes
Parts
Marked
‘)
in
Crankshaft
Kit
x
x
Piston
and
Rod
.
.
REF
NO.
PART
NO.
QTY
USED
1
2
3
4
112-0179
112-0179-05
112-0179-10
112-0179-20
112-0179-30
112-0179-40
112-0003
112-0069
2
2
2
2
2
2
4
2
114-0098
114-0098-10
114-0098-20
114-0098-30
2
2
2
2
PART
DESCRIPTION
REF
NO.
Piston
and Pin (Includes
Retaining
Rings
and Wrist
Pins)
Standard
.005”
Oversize
.010”
Oversize
.020”
Oversize
.030”
Oversize
.040”
Oversize
Ring,
Retaining
Pin,
Wrist
- Piston
Rod, Connecting
(Includes
Screw and Lock)
Standard
.010”
Undersize
.020”
Undersize
.030”
Undersize
5
800-0548
4
6
7
114-0059
4
113-0152
113-0152-05
113-0152-10
113-0152-20
113-0152-30
113-0152-40
2
2
2
2
2
2
8
PART
NO.
QTY
USED
PART
DESCRIPTION
Screw,
Cap - Hex Head
(Special)
Washer,
Lock - Connecting
Ring Set,
Piston
Standard
.005”
Oversize
.010”
Oversize
.020”
Oversize
.030”
Oversize
.040”
Oversize
Rod
Gearcase
—lo
9
8
I
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.
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11
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15
13
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.
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i
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,
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3
2
REF
NO.
.
●
PART
NO.
QTY
USED
1
800-0034
1
2
114-0022
4
3
4
5
850-0045
103-0011
103-0667
5
1
1
6
7
8
509-0040
150-0678
815-0046
1
2
9
150-1187
1
1
PART
DESCRIPTION
REF
NO.
Screw,
Cap - Hex Head
X 2-1/4”)
(5/16-18
Screw,
Cap - Hex Head
X 1-3/4”)
(5/16-18
Washer,
Lock - Spring
(5/16”)
Gasket,
Gearcase
Gearcase
Assembly
(Includes
Parts
Marked
*)
*Seal,
Oil
- Crankshaft
*Clip,
Adjustment
- Sensitivity
Screw,
Machine
- Pan Head,
Cross-Recessed
(#8-32
x 3/8”)
*Yoke,
Governor
9
PART
NO.
QTY
USED
10
150-1564
1
11
12
13
14
15
509-0008
510-0013
510-0013
510-0014
516-0130
815-0193
1
1
1
1
1
2
815-0261
1
PART
DESCRIPTION
*Arm and Shaft,
Governc
(Includes
Clip)
*Seal,
Oil
- Governor
:
*8earing,
Needle
- Uppc
*Bearing,
Needle
- Lowe
*Ball,
8earing
*Pin,
Roll
- Yoke Stop
*Screw,
Hex Head - Thrc
Cutting
(1/4-20
x 3/E
(Not Shown)
*Screw,
Hex Head - Thr~
Cutting
(1/4-20
x 1/2
(Not Shown)
oil
System
16
K.~17
&----l*
.
REF
NO.
PART
NO.
QTY
USEO
1
123-1160
1
2
3
123-0191
800-0004
2
4
5
6
7
850-0040
123-0508
141-0078
102-0455
8
9
10
850-0050
102-0517
505-0056
1
4
1
2
PART
DESCRIPTION
REF
NO.
Indicator,
Fill
- Oil
(Includes
Gasket
Cap,
Gasket,
Cap - Oil
F 11
Screw,
Cap - Hex Head
X 5/8”)
( 1/4-20
Washer,
Lock - Spring
( 1/4 “ )
Tube,
Fill
- Oil
Gasket,
Tube - Oil
Fi” 1
Screw,
Cap - Hex Head
(Special)
Washer,
Lock - Spring
( 3/8 “ )
Base,
Oil
Plug,
Pipe
- Square
Head
10
PART
NO.
QTY
USED
11
12
102-0158
800-0007
‘1
2
13
14
15
16
850-0040
120-0491
120-0161
801-0048
2
1
17
18
19
20
21
526-0066
120-0140
120-0398
120-0400
309-0113
1
1
1
1
:
1
PART
DESCRIPTION
Gasket,
Base - Oil
Screw,
Cap - Hex Head
(1/4-20
x l“)
wa:~eroi~ock
- Spring
(1/4”)
Gasket
Kit,
Pump - Oil
Screw,
Cap - Hex Head
X 3/4”)
(3/8-24
Washer,
Flat
- Copper
(3/8
Spring,
Valve
- Bypass
Plunger,
Valve
- Bypass
Cup, Intake
- Oil
Pump
Switch,
Pressure
- Low Oil
Belt
Guard
4
REF
NO.
PART
NO.
QTY
USED
1
821-0010
4
2
3
131-0277
131-0281
1
1
PART
DESCRIPTION
Screw,
Self-locking
- Hex
Washer
Head (1/4-20
x 1/2”)
Key 1
Guard,
Belt
*Bracket,
Guard - 8elt
(Right
Hand)
REF
NO.
PART
NO.
PART
DESCRIPTION
*Bracket,
Guard
– Belt
(Left
Hand)
Screw,
Cap - Hex Head
(1/4-20
x 1/2”)
- Key 2
Washer,
Lock
(1/4”)
- Key
4
131-0282
1
5
800-0708
4
6
850-0160
4
Bra~ket~
Attached
* -
Cap Screws.
.
QTY
USED
to
Engine
via
Cylinder
Head
2
Vibration
Mounts
●
✎
17
.
14
fzk--6
//
/
\\
Y//
\\
AR
t
e
*
1’
-
12
Vibration
a
,
REF
NO.
PART
NO.
QTY
USED
1
2
405-1265
800-0055
2
2
3
4
5
6
7
8
850-0050
526-0124
402-0131
402-0036
402-0176
800-0081
2
4
2
2
2
2
850-0055
856-0012
1
1
9
,
PART
DESCRIPTION
Clamp,
Holddown
Screw,
Cap - Hex Head
X 2-1/4”)
(3/8-16
(3/8”)
Washer,
Lock - Spring
Washer,
Flat
(3/8”)
Snubber,
Rubber
Cushion,
Rubber
8ushing,
Sleeve
Screw,
Cap - Hex Head
X 3-1/2”)
(7/16-14
Washer,
Lock
Spring
(7/16”)
External/Internal
Tooth
(7/161’)
Mounts
REF
NO.
10
11
12
13
14
15
16
17
PART
NO.
337-0091
526-0128
526-0198
402-0282
402-0284
402-0290
403-1505
232-2321
QTY
USED
1
2
4
2
2
2
:
PART
DESCRIPTION
Strap,
Ground
Washer,
Flat
(15/32”)
Washer,
Flat
(5/8”)
Snubber,
Rubber
Cushion,
Rubber
Bushing,
Sleeve
Pan, Drip
Support,
Generator
Ignition
System
1
I
I
13
10
5
A
I
15
,3
(\
25
4
10
11
12
9
7
y\
6
8
Ill
,9-
14
\
16
I
Ignition
●
REF
NO.
PART
NO.
QTY
USED
1
160-1277
1
2
812-0077
2
3
856-0002
2
4
5
6
160-0930
160-0440
802-0034
1
1
2
7
8
9
10
850-0040
160-0265
160-0264
518-0049
2
1
1
3
11
12
13
312-0069
160-0002
160-0428
1
1
1
14
160-0349
1
15
16
17
18
19
20
160-0075
160-0043
166-0382
166-0704
870-0053
854-0010
1
1
1
1
2
1
21
337-0419
1
PART
DESCRIPTION
Box Assembly,
Breaker
(Includes
Parts
Marked
*)
*Screw,
Machine
- Round Head
Slotted
(#8-32
x 3/8”)
Washer,
Lock - External
Internal
Tooth
(#8)
*Cover,
80X - Breaker
*Gasket,
Box - 8reaker
Head
*Screw,
Cap - Socket
X 3/4”)
( 1/4-20
*Washer,
Lock - Spring
(1/4”)
*Plunger
*Guide,
Plunger
*Screw,
Machine
- Round Head
with
External
Tooth
Lockwasher
(#8-32
x 1/4”)
“*Condenser,
Ignition
“*Point
Set,
Breaker
*Lead,
Flat
- Point
Set to
Terminal
*Terminal
Assembly,
Box Breaker
*Pivot,
Adjusting
- Point
Set
*Gasket,
Mounting
- Breaker
Box
Coil,
Ignition
- Shielded
Bracket.
Mountina
- Coil
Nut,
Hex (#10:32j
Washer,
Lock - Internal
Tooth
(#10)
Strap,
Ground
System
REF
NO.
PART
NO.
QTY
USED
22
336-4674
1
23
167-1631
1
24
167-1632
1
25
26
167-0199
167-0300
2
1
27
312-0083
1
28
29
30
509-0102
503-1142
167-0077
1
1
2
167-0302
167-0301
526-0320
2
2
2
167-0208
160-0836
2
1
31
32
*
t
-
“ t+ -
Parts
Included
Parts
Included
Spark
Plug Lead
Parts
Included
Parts
Included
Assembly
PART
DESCRIPTION
Lead,
Electrical
- Shielded
(Box to Coil)
Lead,
Electrical
- Shielded,
Spark
Plug
(25”)
(Includes
Parts
Marked
t)
Lead,
Electrical
- Shielded,
Spark
Plug
(10”)
( Includes
Parts
Marked
t)
Plug,
Spark
- Shielded
Nipple,
Rubber
- Coil
Terminal
Condenser,
Ignition
Shielded
1101, Ring
Seal ,
Clamp,
Loop - Coil
Mounting
tSpring
and Washer
Assembly
( Includes
Parts
Marked
H)
ttSpring,
Steel
Wire
ttEyelet,
Spring
ttWasher,
Flat
(.133
I.D.
Thk)
.281 O.D. X .025”
tGrommet,
Rubber
Tune Up Kit,
Ignition
●)
(Includes
Parts
Marked
in
in
160-1277
167-1631,
Breaker
Box Assembly
167-1632
Shielded
-
in
in
160-0836
167-0077
Ianition
Siring
Tune UD Kit
and Washer
.
x
Fuel
System
21
60
I
3a
43
24
//
39
40
I
.25
a7
b
\
.=;
34
,
3--.,
D
20
Y b“-’ “
\
4(42
--
‘31
30
f’
44
--t!%
.
W
e. :f$--r’.
..’*
z,
J.
y..
*
16
. ...
. .
.
14
.
.,.
55
I
Fuel
REF
NO.
m
;
.
PART
NO.
QTY
USEO
1
2
3
4
150-0621
150-0096
150-1612
800-0004
1
1
1
2
5
6
7
9
150-1577
149-0003
518-0004
870-0131
;
1
1
10
11
12
13
14
15
150-0639
870-0053
150-1732
862-0015
518-0350
1
2
1
:
17
149-1624
149-2154
800-0544
;
2
18
19
850-0160
502-0002
2
1
NFS
1
21
149-2159
865-0020
1
22
23
24
520-0093
145-0516
813-0106
1
1
3
25
26
27
28
29
30
850-0030
509-0145
140-1473
120-0848
140-1684
815-0285
3
2
1
2
1
2
20
●
31
526-0062
2
PART
DESCRIPTION
Nut,
Acorn
Stud,
Adjusting
- Governor
Spring,
Governor
Screw,
Cap - Hex Head
( 1/4-20
X 5/8”)
Bracket,
Governor
Gasket
Clip,
Rod - End
‘Nut,
Self-locking
Hex
(#10-32)
*Ball,
Joint
*Nut,
Hex (#10-32)
*Rod,
Control
Nut,
Hex (5/16-18)
Clamp,
Loop - Insulated
Line,
Fuel
Spec A-H
Spec J
Screw,
Cap - Hex Head
(Special)
Washer,
Lock - Spring
(1/4”)
Elbow,
Inverted
Male - Brass
(1/4
Pipe,
1/8 NPT)
Pump, Fuel
Spec A-H (Must
convert
to
Spec J.
Use Kit
149-2186)
(See Next Page for
Breakdown)
Spec J
Nut,
Wing - Self-locking
(1/4-20)
X 7/8”)
Stud
(1/4-20
Arrester,
Spark
Screw,
Machine
- Round Head
X 1-1/8”)
(#10-32
Washer,
Lock - Spring
(#10)
Sea 1, !!0)1 Ring
Adapter,
Cleaner
- Air
Screen,
Adapter
- Carburetor
Gasket,
Adapter
to Carburetor
Screw,
Machine
- Round Head
with
External
Tooth
Lockwasher
(#8-32
x 5/16”)
Waaher,
Flat
(#8)
System
PART
DESCRIPTION
QTY
USED
PART
NO.
REF
NO.
32
812-0084
1
33
34
35
36
37
38
850-0025
153-0516
332-0527
153-0116
153-0017
815-0110
1
1
1
1
39
40
41
850-0030
153-0058
813-0098
1
1
2
42
43
44
850-0030
153-0481
800-0028
2
1
2
45
46
850-0045
146-0439
2
1
47
48
141-0858
800-0007
1
2
49
50
51
52
850-0040
154-2077
141-0859
800-0059
2
1
1
2
53
54
55
56
57
58
59
60
850-0050
154-2078
154-0013
502-0003
502-0020
502-0577
501-0242
153-0440
2
1
2
61
526-0196
1
Screw,
Machine
- Round Head
(#8-32
X 1“ )
Washer,
Lock - Spring
(#E)
Spacer,
Sleeve
Terminal,
Tab
Cover,
Choke
Element,
Choke
tScrew.
Machine
- Fillister
Head (#10-32
x 7/8”)
tWasher,
Lock - Sorina
f#lO)
tHousing,
Choke
‘
- Screw,
Machine
- Round Head
X 3/8”)
(#10-32
#lo)
Washer,
Lock - Spring
Adapter,
Choke
Screw,
Cap - Hex Head
X 1“)
(5/16-18
5/16” )
Washer,
Lock - Spring
Carburetor,
Gasoline
(: ee
for
Separate
Illustration
Parts)
Gasket’,
Mounting
- Carburetor
Screw,
Cap - Hex Head
X 1“ )
(1/4-20
Washer,
Lock - Spring
(1/4”)
Adapter,
Mounting
- Carburetor
Gasket,
Mounting
- Carburetor
Screw,
Cap - Hex Head
X 3-1/4”)
(3/8-16
Washer,
Lock - Spring
(3/8”)
Manifold,
Intake
Gasket,
Manifold
- Intake
Adapter,
Pipe to Tube
Elbow,
Inverted
Male
Connector,
Male
Line,
Fuel
(3/8”ID
x 24”)
Housing,
Choke (Includes
Parts
Marked
t)
*Washer,
Flat
(#10)
;
;
1
1
1
* -
parts
Included
in
150-1718
Linkage
t
Parts
Included
in
153-0440
Choke
17
-
Assembly
Housing
Fuel
(Begin
Pump
Spec
J)
2
Y@-’
I
+--4
18
Fuel
(Begin
●
;
REF
NO.
PART
NO.
1 502-0033
2 502-0029
3
526-0008
4
870-0131
5
149-2153
6
370-4052
7
526-0008
QTY
USED
1
1
2
2
1
3
3
Pump
Spec
PART
DESCRIPTION
REF
NO.
Connector,
Male - Inverted
8ushing,
Pipe
Washer,
Flat
(#IO)
Nut, Hex - Ext Tooth
(_#10-32)
8racket,
Pump - Fuel
Spacer,
Mounting
- Fuel
Pump
Washer,
Flat
(#IO)
J)
PART
NO.
QTY
USEO
8
9
10
11
850-0030
870-1053
850-0160
800-0708
3
3
2
2
12
13
149-2159
149-2154
1
1
PART
DESCRIPTION
Washer,
Lock
(#10)
Nut,
Hex (#10-32)
Washer,
Lock - Spring
Screw,
Cap - Hex Head
X 1/2)
( 1/4-20
Pump, Fuel
Line,
Fuel
(1/4)
19
.
Carburetor
(Walbro)
65
Parts
C&A
●
15
‘w”
REF
NO.
PART
NO.
QTY
USED
146-0313
1
1
2
146-0264
146-0142
1
4
3
4
NFS
146-0247
1
4
5
146-0220
1
REF
NO.
PART
DESCRIPTION
6
8
9
10
11
13
14
15
Mounting
Carburetor
(Includes
Gasket )
Shaft
Package,
Choke
Screw,
Moun~ing
- Valve
(Special)
Intake,
Air
Screw,
Body to Intake
(Special)
Gasket
Kit,
Carburetor
PART
NO.
146-0267
146-0262
146-0261
146-0227
146-0209
NFS
146-0243
146-0248
146-0258
QTY
USED
1
1
1
1
1
1
1
1
1
DESCRIPTION
Shaft
Package,
Throttle
Float
Package
Throttle
Package
Valve
and Seat Package
Needle
Package,
Idle
Body
Jet,
Power
Needle
Package,
Power
Repair
Kit,
Carburetor
.
●
20
Carburetor
(Nikki)
Parts
.
18
REF
NO.
PART
NO.
QTY
USED
146-0439
1
1
2
3
146-0417
146-0418
146-0322
1
1
1
4
5
6
7
8
1
1
1:
146-0326
146-0325
146-0329
146-0343
146-0420
146-0335
146-0331
:
1
1
1
13
NFS
NFS
141-0858
;
2
PART
DESCRIPTION
REF
NO.
Carburetor,
Complete
(Includes
Mounting
Gasket)
Choke,
Shaft
Kit
Shaft,
Throttle
(Kit)
*Screw
and Plug Kit
(Includes
Parts
Marked
“)
*Gasket
Kit
Float
Kit
*Valve
and Seat Kit
Jet,
Power
(Includes
Gasket)
Jet,
Idle
*Needle,
Adjusting
- Idle
“Spring,
Needle
- Idle
Adjusting
Intake,
Air
Body
Gasket,
Mounting
- Carburetor
21
PART
NO.
QTY
USED
PART
DESCRIPTION
14
146-0327
1
15
146-0343
1
16
146-0340
1
17
18
19
20
146-0341
146-0342
141-0859
146-0356
;
1
1
* + “ -
Parts
Parts
Part
in 146-0356
in 146-0327
in 146-0322
Included
Included
Included
Jet Kit,
Variable
- Optional
(High
Altitude
Application)
(Includes
Parts
Marked
+)
+Jet,
Power - Variable
(Includes
Gaskc:)
+Retainer,
Needle
- Power
(Includes
Gasket)
+Spring,
Needle
- Power
+Needle,
Power - Complete
Gasket,
Mounting
- Carburetor
Repair
Kit
(Includes
Parts
Marked
*)
Repair
Kit.
Variable
Jet Kit.
Screw and Plug Kit
Cool
-
i ng
Exhaust
System
37
7
1
6
35
1
lfj
41
t
d
38
k
10
-
9
*
AP
2
1
5
L._.
1
I
45’
I
43
1
/
7
22
I
Cooling
a
●
REF
NO.
PART
NO.
QTY
USED
1
2
3
4
503-0976
503-0827
503-0696
503-0468
12
5
6
‘1
8
1:
503-0975
503-0434
502-0237
502-0238
503-1141
155-1058
2
1
6
1
2
1
11
12
13
14
15
16
17
505-0023
505-1344
502-0575
502-0238
502-0446
502-0426
803-0062
1
1
2
1
1
1
2
18
512-0166
1
19
20
21
870-0154
850-0160
816-0090
2
2
2
22
131-0257
1
23
24
131-0173
800-0005
i
1
1
4
-
Exhaust
PART
DESCRIPTION
REF
NO.
Clamp,
Hose
Connector,
Hose
x 7“)
Hose, Rubber
(1/2”ID
x
Hose,
Rubber
(1/2”ID
13-1/2”)
X 6“)
Hose, Rubber
(1/2”ID
X 8“)
Hose, Rubber
(1/2”ID
Elbow,
Hose - 90Connector,
Hose
Clamp,
Hose
Elbow,
Exhaust
with
Injector
Port
8ushing,
Reducer
Nipple,
Pipe
(Special)
Elbow,
Hose - 45”
Connector,
Hose
Tee. Pipe
Bushing
Screw,
Set - Socket
(5/16-18
x5/16”)
Pulley,
Groove
(Includes
Set
Screw)
Nut,
Hex (1/4-20)
Washer,
Lock - Spring
(1/4”)
8olt,
Carriage
- Zinc
Plate,
Grade 5 (1/4-20
x 1-1/4”)
Pump, Water
- Complete
(See
Separate
Illustration
for
Component
Parts)
Adapter,
Pump
Screw,
Cap - Hex Head
(1/4-20
X 3/4”)
23
System
PART
ND.
QTY
USEO
25
26
850-0040
131-0270
4
1
27
28
29
148-0274
511-0073
800-0007
1
1
4
30
31
32
33
34
35
36
850-0040
309-0185
309-0186
309-0130
502-0029-05
502-0153
502-0080
4
2
2
2
2
37
800-0029
4
38
39
40
850-0045
154-0973
154-2092
4
2
1
41
517-0041
4
42
812-0145
2
43
854-0014
2
44
45
46
526-0016
309-0257
502-0976
2
1
1
:
PART
DESCRIPTION
Washer,
Lock - Spring
(1/4”)
8racket,
Mounting
- Water
Pump
Bracket,
Support
- Hose
Belt,
Drive
Screw,
Cap - Hex Head
(1/4-20x
l“)
Washer,
Lock - Spring
(1/4”)
Housing,
Thermostat
Gasket
Thermostat
Reducer,
Bushing
Plug,
Pipe - Hex Head, Brass
Plug,
Pipe - Square
Head,
8rass
Screw,
Cap - Hex Head
(5/16-18
X 1-1/8”)
Washer,
Lock - Spring
(5/16”)
Gasket,
Manifold
- Exhaust
Manifold,
Exhaust
(Includes
Expansion
Plugs)
Plug,
Expansion
- Brass
(1-1/4”
Dia.)
Screw,
Machine
- Round Head
(1/4-20
X 5/16”)
Washer,
Lock - Internal
Tooth
( 1/4)
Washer,
Flat
(1/4)
Switch,
High Temperature
Adapter
Water
w
PuIup
Parts
(131-0257)
J
REF
NO.
PART
NO.
7103
QTY
USED
1
2
3
4
5
6
131-0257
131-0212
131-0222
131-0219
131-0210
131-0386
132-0229
:
1
1
1
1
7
8
518-0392
815-0477
1
4
1
PART
DESCRIPTION
Pump, Water
(Complete)
8ody,
Pump - Water
*Shaft
Assembly,
Pump - Water
*Slinger,
Shaft
- Water
Pump
*Gasket,
Housing
- Impeller
*Impeller,
Pump - Water
Housing
Kit,
Impeller
(Includes
Parts
Marked
#)
*Ring,
Retaining
- External
Screw,
Machine
- Fillister
Head (#10-32
x 1-1/8”)
REF
NO.
PART
NO.
QIY
USED
9
10
11
12
13
131-0217
131-0220
518-0373
NFS
NFS
1
1
1
1
1
14
815-0465
4
15
131-0258
1
* - Parts
Included
PART
DESCRIPTION
*Plate,
Wear - Water
Pump
*Seal
Assembly,
Rotary
*Ring,
Retaining
- Internal
#Housing
(1/8”
Mounting
Flange
Housing
(l”
Mounting
Flange
for
Replacement
Order
Kit
132-0229)
#Screw,
Machine
– Fillister
Head (#10-32
x 3/8”)
Repair
Kit,
Pump - Water
(Includes
Parts
Marked
*)
in
131-0258
Repair
Kit
Starter
6
r’
o
,6’
e’
%
-5
,.
, e;‘1
)
I
----
,)
t
I
I
I
I
p
9
I
M 12
10
\
\
14
————
—--—— — —-—— _____
/“
/T-----------I
i
1
I
L----
18
,
,, I
J!
19-
26
21
-——-
I
..
I
Starter
REF
No.
PART
No.
QTY
USED
1
800-0051
3
2
3
850-0050
800-0049
3
1
4
800-0050
1
5
6
7
850-0050
191-0508
191-1246
2
1
1
8
191-1267
1
9
813-0110
1
10
191-1018
1
PART
DESCRIPTION
REF
NO.
Screw,
Cap - Hex Head
(3/8-16
X 1-1/4’1)
Washer,
Lock - Spring
(3/8”)
Screw,
Cap - Hex Head
(3/8-16
X 7/8”)
Screw,
Cap - Hex Head
(3/8-16
X 1“)
Washer,
Lock - Spring
(3/8”)
Flange,
Mounting
- Starter
Starter,
Sealed
(Includes
Parts
Marked
*)
t*Band,
Cover
(Includes
Gasket
and Hardware)
tScraw,
Round Head - Machine
(#10-32
X 2“)
*Head Assembly,
Commutator
27
PART
NO.
QTY
USED
11
12
13
14
15
16
17
18
19
20
21
191-1020
191-0513
191-1022
191-1017
515-0094
191-0517
191-1021
191-1019
191-0271
191-0735
NFS
:
1
1
1
1
1
1
1
1
22
23
NFS
191-1524
:
* t -
parts
Parts
Included
Included
1
PART
DESCRIPTION
*Spring
Set,
Brush
*8rush
Set
*Terminal
Package
*Coil
Assembly,
Field
Key, Woodruff
(#6)
*Armature
Washer
Package,
Thrust
*Bearing
Assembly,
Intermediate
*Drive
Assembly,
Plated
*Bearing,
Sleeve
- Bronze
*Pinion,
Housing
- (With
Drain
Hole)
*Frame,
Starter
- Sealed
Type
Band Kit
- Starter
(Includes
Parts
Marked
t)
in
in
191-1246
191-1524
Starter
Starter
Assembly
8and Kit
Control
35
:..:!&[.”
L--
40
45
‘--------
27
37
--------
------------
24
\
,?----\& -. --A’
-------—-.
---
A. !!
39
/
/
25
,
‘
●
--
--””>
I
:
=@
7
7
1
4,5
.
,
Control
●
REF
NO.
.
.
a
●
.
PART
NO.
QTY
USEO
1
2
518-0056
301-9199
2
1
3
98-3733
821-0004
1
2
4
321-0174
2
5
321-0153
1
6
7
321-0175
308-0383
3
1
8
821-0004
2
9
870-0131
2
10
307-1575
3
11
812-0087
1
12
13
14
304-0580
508-0015
870-0221
;
1
15
352-0161
1
16
17
18
331-0088
301-4879
800-0708
2
1
2
19
20
21
22
23
24
850-0160
307-1617
508-0021
508-0208
332-1043
812-0065
2
1
1
1
2
2
25
854-0006
2
26
27
860-0005
332-0699
2
1
PART
DESCRIPTION
Screw,
Wing (#~0-32
x 1/2”)
Cover,
80X - Control
(Includes
Decal)
Decal,
Diagram
- Wiring
Screw,
Self-locking
- Hex
Washer Head (#10-32
x 5/16”)
Fuss,
Cartridge
- 5 Ampere
(Fl,
F2)
Fuse,
Cartridge
- 5 Ampere
(F3)
Holder,
Fuse
Switch,
Toggle
- Start/Stop
(s1)
Screw,
Self-locking
- Hex
Washer
Head (#10-32
x 5/16”)
Nut,
Hex - With External
Tooth
Lockwasher
(#10-32)
Relay,
Crank/Run/Stop
C2.3,4
Screw,
Machine
- Round Head
(#8-32
X 1-1/2”)
Insulator,
Mounting
- Resistor
Insulator,
Washer
Nut,
Hex - With External
Tooth
Lockwasher
(#8-32)
Resistor,
Fixed - 100-Ohm,
5 Watt (RI)
Insulator,
8ushing
Panel,
Control
Screw,
Cap - Hex Head
(Special)
Washer,
Lock - Spring
(1/4)
Solenoid
(Kl)
Grommet,
Rubber
Insulator,
8ushing
Jumper,
Terminal
Screw,
Machine
- Round Head
(#6-32
X 5/8”)
Washer,
Lock - Internal
Tooth
(#6)
Nut,
Hex (#6-32)
810ck,
Terminal
- T81
REF
NO.
PART
NO.
QTY
USED
28
29
332-2103
800-0708
1
2
30
31
850-0160
821-0004
2
2
32
813-0112
1
33
870-0131
1
34
304-0014
1
35
36
304-0292
304-0060
1
1
37
815-0350
1
38
336-4678
1
39
40
301-4887
338-1099
1
1
41
812-0066
2
42
43
860-0005
853-0003
2
2
44
45
46
47
48
49
332-0236
332-2117
508-0191
301-4634
98-5966
338-1264
1
50
51
302-0885
815-0385
1
2
52
53
870-1183
525-0216
2
1
PART
DESCRIPTION
Marker
Strip,
Cap - Hex Head
Screw,
(special)
Washer,
Lock - Spring
(1/4”)
Screw,
Self-locking
- Hex
Washer
Head (#10-32
x 5/16”)
Screw,
Machine
- Round Head
(#10-32
X 2-1/2”)
Nut,
Hex - With
External
Tooth
Lockwasher
(#10-32)
Washer,
Shoulder
- Resistor
Centering
Insulator,
Mounting
- Resistor
Resistor,
Fixed
- 1.72-Ohm,
25 Watt
(R3)
Screw,
Tapping
- Hex Washer
Head (#10 x 3/8”)
Lead,
Electrical
(Solenoid
to Starter)
Plate,
Mounting
- Relay
Harness,
Wiring
- Generator
to Control
Screw,
Machine
- Round Head
(#6-32
X 3/4”)
Nut,
Hex (#6-32)
Washer,
Lock - Extern~l
Tooth
(#6)
810ck - Terminal
- TB2
Strip,
Marker
Insulator,
Bushing
Box, Control
Decal,
Panel
- Control
Harness,
Wiring
- Control
(Includes
Relays,
Resistor
and Terminal
Block)
Meter,
Time - Running
Screw,
Machine
- Round Head
(#6-32
X 1/2”)
Nut,
Hex - W/ET (#6-32)
Paint,
Touch-Up
- White
Enamel
(16 oz. Spray
Can)
Generator
t7=&=i48
47
/
5“4
55
.,
49
-
-
I
I
i
12
22
0
\
/-’
29
27
15
4
●
I
Generator
●
.
REF
NO.
PART
No.
QTY
USED
1
815-0454
4
2
3
4
403-1500
234-0362
812-0156
2
1
2
5
6
7
8
850-0040
232-2107
870-0203
850-0055
205-0090
2
1
1
1
1
800-0043
4
800-0044
4
11
12
13
850-0045
526-0115
856-0008
3
4
1
14
15
862-0015
815-0333
4
2
16
812-0118
1
17
18
19
:!
22
860-0011
850-0030
304-0706
304-0015
353-0092
815-0341
1
1
2
2
1
1
23
24
871-0010
853-0008
1
2
25
26
27
526-0049
305-0653
813-0112
2
1
2
28
870-0131
2
29
304-0014
4
30
353-0091
2
1:
I
●
REF
PART
DESCRIPTION
NO.
Screw,
Tapping
- Hex Head
(5/16-18
X 1-1/4”)
Bracket,
Lifting
“
Wrapper,
Bell
- End
Screw,
Machine
- Round Head
( 1/4-20
X 1-1/4”)
Washer,
Lock - Spring
(1/4”)
Cover,
Fan - Generator
Nut,
Hex - Hardened
(7/16-20)
“(7/16”j
Washer,
Lock - Spring
Fan, Generator
Screw,
Cap - Hex Head
(Through
Generator)
3.5MCCK;
4.OMCCK
(5/16-18
X 5“)
5.5MCCK;
6.5MCCK
(5/16-18x
7-1/2”)
Washer,
Lock - Spring
(5/16”)
Washer,
Flat
(5/16)
Washer,
Lock - External
Tooth
(5/16”)
Nut,
Hex (5/16-18)
Screw,
Tapping
- Round Head
(#10-32
X 1/2”)
Screw,
Machine
- Round Head
(#10-24
X 5“ )
Nut,
Hex (#10-24)
Washer,
Lock - Spring
(#10)
Bracket,
Mounting
- Resistor
Washer,
Centering
- Resistor
Resistor,
Fixed
Screw,
Machine
- Round Head
(#10-32
X 1“)
Nut,
Hex (#10-32)
Washer,
Lock - External
Tooth
(#lo)
Washer,
Flat
(#10)
Rectifier,
Bridge
- CR1
*Screw,
Machine
- Round Head
(#10-32
X 2-1/2”)
*Nut,
Hex with
External
Tooth
LockWasher
(#10-32)
tWasher,
Shouldered
- Resistor
Centering
*Resistor,
Fixed
QTY
USED
PART
NO.
31
812-0066
2
32
33
860-0005
853-0003
2
2
34
35
304-0304
815-0359
36
37
38
214-0096
212-1232
212-0359
:
2
39
212-0360
2
40
41
357-0030
800-0051
1
2
42
43
44
45
46
47
48
850-0050
526-0030
232-2321
337-0091
211-0364
516-0182
2
2
1
1
1
8
220-3050
220-3049
i
1:
49
;
1
1
1
54
55
520-0732
520-0733
850-0050
800-0050
;
4
4
56
231-0164
1
50
51
52
53
.
31
1
1
201-2704
201-2705
201-2706
201-2707
510-0047
204-0110
232-0596
* -
prior
to
Serial
t-
Prior
to
Serial
PART
DESCRIPTION
*Screw,
Machine
- Round Head
With External
Tooth
LockWasher
(#6-32
x 3/4”)
*Nut,
Hex (#6-32)
Washer,
Lock - External
Tooth
(#6)
*Bracket,
Mounting
- Resistor
Screw,
Tapping
- Hex Washer
Head (#10-32
x 7/8”)
Brush,
Ring - Collector
Spring,
Brush
Block,
8rush
- Generator
(Bottom
and Right
Side
Position)
Block,
Brush
- Generator
(TOD and Left
Side Position)
Rect;fier,
Diode
- CR2
“
Screw,
Cap - Hex Head
(3/8-16
X 1-1/4”)
(3/8”
Washer,
Lock - Spring
Washer,
Flat
(3/8)
Support,
Generator
Strap,
Bond
Bell,
End - Generator
Pin,
Dowel (1/4”
00 x 3/4 “ )
Stator,
Generator
3.5MCCK; 4.DMCCK - Key 1
5.5MCCK; 6.5MCCK - Key 2
Rotor,
Generator
(Includes
Bearing
and Collector
Rings)
6.5MCCK - Key 2
5.5MCCK - Key 2
4.OMCCK - Key 1
3.5MCCK - Key 1
Bearing,
Ball
Ring,
Collector
Clip,
Retaining
- Bearing
Stud,
Through
- Rotor
3.5MCCK;
4.DMCCK - Key 1
5.5MCCK; 6.5MCCK - Key 2
Washer,
Lock - Spring
(3/8”)
Screw,
Cap - Hex Head
(3/8-16
X l“)
Adapter,
Generator
to Engine
#399168
#399168
During
During
Spec
Spec
H Quantity-(1)
H Quantity-(2)
OPTIONAL
This
section
coni
ains
illustrated
generator
sets.
Options
may
additional
parts
are
usually
addition
or
in
p’ ace
of
those
PARTS
SECTION
parts
listing
of
factor
installed
not
be applicable
to
all
models;
for
required”.’
“Optional
parts
listed
in
shown
in
the
standard
parts
section.
32
ons
for
the
opt’
field
conversions
this
section
are
in
Heat
Exchanger
Cooling
System
11
&
12
12
/
3
1—--:
4
REF
No.
PART
No.
1
2
3
503-0976
503-0978
503-1448
4
5
6
503-0434
502-0238
803-0062
7
503-0713
8
9
503-0492
821-0013
10
130-0632
11
12
13
130-1394
130-0824
821-0010
14
130-1393
QTY
USED
6
2
1
1
4
1
15
512-0134
1
132-0252
1
21
4.
PART
DESCRIPTION
REF
No.
+Clasp,
Hose
+Hose,
Rubber
(1/2”
ID x 36”)
+Hose,
Rubber
(1/2”
ID x
11-1/2”)
+Hose,
Rubber
(1/2”
ID x 8“)
+Connector,
Hose
+Screw,
Set - Socket
(5/16-18
x5/16”)
+Hose,
Rubber
(1/2”
ID x
25-1/2”)
+Hose,
Rubber
(5/16”
ID x 26”)
+Screw,
Self-locking
- Hex
Head (1/4-20
x l“)
+Strap,
Retaining
- Heat
Exchanger
+Exchanger,
Heat
(Includes
Cap
+Cap, Pressure
(14 lb)
+Screw,
Self-locking
- Hex
Head (1/4-20
x 1/2”)
+Plate,
Mounting
- Heat
Exchanger
Pulley
Kit,
Pump - Water
(Includes
Set Screw)
Sets with
Flat
Area on
Water
Pump Shaft
(Includes
1 Set Screw)
+Sets
with
Keyed Area on
Water
Pump Shaft
(Includes
2 Set Screws)
33
PART
No.
QTY
USED
16
800-0703
2
17
18
19
20
870-0154
850-0160
526-0015
132-0110
2
2
2
1
21
821-0016
3
22
130-1397
1
23
515-0227
1
24
515-0249
1
25
130-1429
1
26
511-0039
1
+-
Parts
Included
(A
PART
DESCRIPTION
+Screw,
Cap - Hex Head
(Special)
(1/4-20
x 1“)
+Nut,
Hex (1/4-20)
+Washer,
Lock - Spring
(1/4”)
+Washer,
Flat
(1/4)
+Pump, Water
(See Separate
Illustration
for
Parts)
+Screw,
Self-locking
- Hex
Head (5/16-18
x 3/4”)
+Bracket,
Mounting
- Water
Pump
Key Kit,
Woodruff
(Kit)
(Use
on 132-0110
Water
Pumps with
Key Way on Shaft)
+Key, Machine
(Use on 132-0179
Water
Pump Assembly)
Conversion
Kit,
Exchanger
Heat
+Belt,
Drive
in
130-1429
Heat
Exchanger
Kit
Water
PuaIp
Parts
(132-0110)
3
“12
I
1
Ihrl!!A”
8
REF
NO.
PnRT
NO.
QTY
USED
1
132-0110
132-0113
1
6
2
3
4
5
6
7
8
9
132-0137
132-0112
132-0114
132-0092
132-0091
132-0101
132-0141
132-0138
1
1
1
1
1
1
1
1
PART
DESCRIPTION
REF
NO.
Pump, Water
*Screw,
Cap - Hex Head
Slotted
(Special)
Cover,
Pump - Water
*Gaaket
*impeller
*Seat
*Ring,
Wear
*Seal
Assembly
Plug,
Pipe - Socket
Drive
Screw,
Cap - Hex Head
(Special)
PART
NO.
10
132-0139
11
12
13
14
15
16
132-0140
NFS
132-0132
132-0225
132-0142
132-0111
* -
parts
Included
QTY
USED
PART
DESCRIPTION
Washer,
Lock - Spring
(Special)
Nut,
Hex (Special)
Body,
pumP
Rina,
Retainina
*Bea~ing
& Shaf~
Assembly
Pedestal,
Pump
Repait
Kit
(Includes
Parts
Marked
*)
1
;
1
1
;
in
132-0111
Repair
Kit
.
34
Remote
REF
NO.
PART
NO.
(JTYD
1
300-3468
1
2
3
308-0827
815-0380
1
2
Control
Panel
PART
DESCRIPTION
REF
NO.
Panel
Kit,
Control
- Remote
(Includes
Parts
Marked
*)
*Switch,
Rocker
*Screw,
Wood - Oval Head
Cross
Recessed
(#5 x 1/2”)
4
(Basic)
PART
NO.
319-0491
98-5946
98-5949
35
QTY
USED
1
:
PART
DESCRIPTION
*Panel,
Control
(Does Not
Include
Front
& Back Decals)
Decal,
Panel
- Rear
Decal,
Panel
- Front
Remote
Control
Panel
(Deluxe)
3
6
REF
No.
1
PART
No.
300-34S7
QTY
1
2
815-0380
4
3
319-0492
1
98-5944
98-5946
1
1
REF
No.
PART
DESCRIPTION
4
5
6
7
8
9
Panel
Kit,
Control
- Remote
(Includes
Parts
Marked
*)
*Screw,
Wood - Oval Head,
Cross
Recessed
(#5 x 1/2”)
*Panel,
Control
(Does Not
Include
Front
& Back Decals)
Decal,
Panel
- Rear
Decal,
Panel
- Front
36
PART
No.
302-0885
302-0888
308-0827
359-0034
870-0183
815-0385
QTY
USED
1
1
;
2
2
PART
DESCRIPTION
*Mater,
Total izing
- Time
*Meter,
Condition
- Battery
*Switch,
Rocker
*Diode
and Lead Assembly
*Nut,
Hex (#6-32)
*Screw,
Machine
- Round Head
X 1/2”)
(6-32
Aqualift
System
10,
o
.
Exhaust
...-
1
REF
NO.
1
PART
NO.
155-1004
QTY
USED
1
2
NFS
1
3
4
155-1002
155-0955
1
1
5
6
7
155-1121
505-0721
505-0635
1
1
1
.
1
●
PART
DESCRIPTION
REF
NO.
Muffler
Kit,
Aqualift
●,
(Includes
Parta
Marked
“Muffler,
Aqualift
(For
Replacement,
Order
Kit
155-1004)
“Strainer,
Water
- Thru Hull
Mounting
Kit,
Muffler
(Includes
Parts
Marked
*)
*Inlet
Assembly,
Epoxy Coated
*Nipple,
Pipe - Half
*Bushing,
Double
Tapped
8
9
10
11
12
13
14
15
505-0632
155-0950
504-0062
502-0090
502-0270
502-0237
503-0446
505-1346
“ * +-
Parts
Parts
Parts
37
PART
NO.
QTY
USED
PART
DESCRIPTION
1
*Nipple,
Pipe
- Half,
PVC
Relief
Kit,
Break
- Siphon
+Valve,
Relief
- Vacuum
+Tee,
Pipe - Brass
+Adapter,
Pipe
+Elbow,
Pipe to Hose
Clamp,
Hose (1/2”)
+Elbow,
Hose - 90”
1
1
1
1
2
2
2
Included
Included
Included
in
in
in
Kit
#155-1004
Package
#155-0955
Kit
U155-0950
High
REF
NO.
1
2
3
4
5
6
7
PART
NO.
309-0420
815-0569
854-0008
338-1413
155-1058
505-1344
505-0023
QTY
USED
1
2
2
;
1
1
Exhaust
Temperature
PART
DESCRIPTION
Cut-Off
REF
NO.
*Switch,
Cut-Off
- High
Exhaust
Temperature
*Screw,
Crescent
(6-32
x 5/16”)
*Washer,
Lock (IT #6)
*Harness,
Wiring
*Elbow,
Exhaust
*Nipple,
Pipe
*Reducer,
Bushing
PART
NO.
QTY
USED
8
503-1141
2
9
1
10
11
332-1794
309-0501
309-0421
;
* -
parts
Included
Temperature
38
Switch
PART
DESCRIPTION
*Clamp,
Hose
*Tie,
Wire
*Shield,
Switch
- Temperature
Switch
Kit,
Cut-Off
(Includes
Parts
Marked
*)
in
309-0421
Cut-Off
Switch
High
Exhaust
Miscellaneous
Optional
Parts
*
.
2
REF
NO.
1
2
PART
NO.
332-0142
110-1827
QTY
USED
PART
DESCRIPTION
Terminal,
:
Solderless
Valve
(To Stop
Seepage)
REF
NO.
Guide,
Oil
.
39
PART
NO.
/ 67
QTY
USED
PART
DESCRIPTION
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