Tmc7285.tmp 957 0302 Onan KB KR (spec N S) Genset Operator's And Parts Manual
User Manual: 957-0302 Onan KB KR (spec N-S) Genset Operator's and Parts manual
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0
I
Gimm
~i
OPERATOR’S
PARTS
MANUAL
AND
CATALOG
FOR
KB-KR
“SERIES
I
ELECTRICGENERATING SETS
/
~
.,
I
..
PARTSAVAfLAEHL/Ty
) LONGER GUARANTEED
IauE ONE
—..
INS,
# me
NS76
SNs, NS74)
—,
PARTS CATALOG
INSTRUCTIONS
FOR ORDERING
REPAIR PARTS
ONAN
PARTS
“All parts in this list are Onan parts. For parts or
service, contact the dealer from whom you purchased
nearest
authorized
service
this equipment
or your
your order,
station.
To avoid
errors
or delay
in filling
please refer to the Onan nameplate
and give the
complete
MODEL,
SPECIFICATION
and SERIAL
number.
‘““.)
~NTERNATIONAL
HARVESTER
PARTS
MAOi IN UNITED
, All
International
Harvester
park
must
be ordered
Chicago,
the International
Harvester Company,
Illinois or the nearest International
Harvester Construction Equipment distributor
or dealer.
from
~-)
Refer to the International
Harvester nameplate. When
“ ordering
patis or requesting
service information
~supply all information
stated on engine namepiate
~and engine serial number which is stamped on front
: of cylinder head.
L.
..
STA~tS
of #mrRicb
.. .
BY
\
INTERNATIONAL
ti~
HARVESTER CO.
CI+ICAGO,ILLINOIS
i
1
MODEL
I
1
1
‘tic
DO
NOT
OVERLOAD
I
/
/’
~
.->
;This catalog applies to the~standard Onan KB and KR Series units as listed below. Powered by an International
!Harvester engine (see lnter~ational Harvester’s Manual)- Engine parts modified or added by Onan will be in this list
‘and have Onan part numbers. These supersede similar parts listed in the International
Harvester manual.
[
Onan parts are arranged irl groups of related items and are identified by a reference. All parts illustrations
are
typical. Using the Model an~ Spec No. from the Onan nameplate, select Parts Key No. (1, 2, etc., in the last column)
that applies to your set MOf)EL and SPEC NO. This PARTS KEY NO. represents parts that differ between models.
Unless otherwise mentionefi, parts are interchangeable.
Right and left sides are determined by facing the front end
of the engine.
GENERATING
SET DATA TABLE
.*
ELECTRICAL
I
WATTS
HERTZ
DATA
**
**
45.oKB-515R/
55.oKB-515R/
45,000
55,000
50
50
55.oKB-15R/
55.oKB-9xR/
55,000
55,000
60
60
65.0KB)15R/
65. OKB-9XR/
65,000
65,000
60
60
70.OKR-515R/
70.oKR-15R/
70,000
70,000
50
60
●
●
*
*
85. OKR-15R/
85. OKR-9XR/
85,000
85,000
60
60
●
*
Pennsylvania
Approved_ Model
. . The Specification Lettel
. . - These sets are reconner
Voltage
I
See Special
PARTS
I
PHASE
I
12
12
● ☛
12
4
3
● *
12
12
2’
12
4
3
jvances (A to B, B to C, etc.) with manufacturing
>1~ refer to Table 2
1
12
4
3
Parts List Following
the Standard
Parts List.
changes.
Connections.
REPLACEMENT
1oo-oa54
1
*Engine.
100-0855
1
●
ENGINE
Replacement
- KB - International
Harvester
Company
Model
UV401
Engine,
Replacement
- KR - International
Harvester
Company
Model
UV-549.
Generat
Descriptiorx
Includes - Complete
Exhaust
Manifolds.
Cyli,nder Block, Oil Pan, Water Pump,
and Engine
Oil Filter. Governor,
Mounts.
Excludes - Carburetor,
Fuel Pump, Air Cleaner, Fuel Filter, Starter & Solenoid,
~11 ~$tributor>
spark
Charge Generator, Regulator & Wtre Harness, Ignition
Plug Leads, Oil Pressure & Water Temperature
Gauge Sendera, Oil Pressure
Switch, High Water Temperature
Cut Off Switch, Arrti-D@aeling
Control, Radiator.
Fan Blades & Belt, Exhaust Header, Muffler and Exhaust Tube.
●
- Standard
generator
set, for all other models
32
KEY
WIRE
refer to factory.
COOLING
SYSTEM GROUP
-\
REF.
NO.
PART
NO.
R - IN-ES
1
2
iD
4
5
6
7
8
9
10
)
//’-.
~ 11
OTY.
USED
130-0430130-0429
130-0449
1
1
1
603-0332
503-0333
503-0311
2
1
4
2
130-0428
511-0059
130-0434-
Wo-0433
!5044128
;
1
1
1
PART
DESCRIPTION
CAP
Key 1 (55.OKB)
Key 1 (65.OKB) and Key
Cap, Radiator -7 lbs.Pressure
Hose, Radiator - Upper
Hose, Radiator - Lower
Clamp, Upper Hose
Clamp, Lower Hose
Fan Only, Cooling
~
Fan Drive
Guard, Fan (LH) - Also
on City Water Cooled
without water cooled
manifold
Guard, Fan (RH) - Also
on Cw Water Cooled
without water cooled
manifold
Vatve, Drain
QTY.
USED
REF.
NO.
PART
NO.
12
505-0019
1
13
102-O4W
1
14
102-0434
1
15
1024435
1
16
503-0399
1
17
503-0398
2
18
502-0250
1
19
102-0494
1
20
130-0798
1
2
used
Sets
Used
Sets
>.
: 21
‘/
2.
33
821-0010
As Req.
PART
DESCRIPTION
Bushing, Drain valve
(1/2 X 3/8”)
Cooler, Oil - Key 1
(65.OKB OnlY)
Gasket, Rear - Oil Cooler Key 1 (65.OKB Only)
Gasket, Front - Oil Cooler Key 1 (65.OKB OnlY)
Elbow, Water By-Pass - Oil
Cooler - Key I (65.OKB Onty)
Clamp, Hose - CM Cooler Key I (65.oKB onlY)
Elbow, Hose - Oil Cooler Key 1 @5.OKB OnlY)
Nipple, 011 Coder - Key 1
(65.oKB Only)
Adapter, Fan Guard - City
Water Cooled without
water cooled manifold
Screw (1/4-20 x 1/2”).
Lock
IN, BREATHER, AIR CLEANER, SENDERS,
rtONAL RESERVOIR (DAY) TANK GROUP
&
.
12
-16
&–
&—
7
,,- \
8
24
23
@
Lib&
22
21
:
,s
~:
“o
$!
<
L_____________
.- J.
33
36
.—..
/
31
34
32
I
,, ---,-- ,
PART
NO.
140-0524
1
2
3
4
5
6
7
8
9
10
11
140-0525
102-0034
102-0033
502-0133
505-0100
504-0011
503-0197
503-0098
193-0108
193-0104
1
1
1
1
1
1
1
1
1
REF.
NO.
——
22
23
PART
DESCRIPTION
QTY.
USED
REF.
NO.
——
1
Cleaner, Air - Gasoline
Fueled Models
Adapter, Air Cleaner
Gasket, Oil Drain Adapter
Adapter, Oil Drain
Elbow, Oil Drain (90° )
Nipple, Oil Drain (1/2”)
Valve, Shut-Off - Oil Drain
Clamp, Oil Drain Hose
Hose, Oil Drain
Sender, Oil Pressure Gauge
Sender, Water Temperature
PART
NO.
151-0387
505-0099
1
1
24
25
505-0038
151-0371
1
1
26
27
28
29
30
31
123-0960
332-1281
870-0196
508-0015
809-0035
140-0851
1
1
1
1
1
1
32
140-0871
1
33
504-0085
1
34
308-0005
1
35
308-0150
1
36
309-0269
141-0640
141-0641
1
1
1
12 \ 309-0178
r
309-0169
509-0059
15
505-0104
1
16
17
140-0518
505-0369
1
1
13
14
I
1
1
I
I
I
I
18
505-0099
1
19
20
21
503-0445
503-0131
505-0010
1
2
1
... . ...
—-..<
Pressure Switch and Oil
Gauge Sender Mounting
Nipple, Close (1/8 x 1-1/2”) oil pressure Tee to Block
Cleaner, Crankcase Breather
Coupling,
Reducer (1/2 x
1/4”) - Breather Cleaner
to Mounting Nipple
Nipple, Close (1/4 x 7/8”) Breather Cleaner to Cylinder
Head Cover Mounting
Hose, Breather
Clamp, Breather Hose
NiDDk.
Half (1/4X 1“)
6reather Hose Adapter
,,.
PART
DESCRIPTION
QTY.
USED
Gasket, Governor Flange
Nipple, Close, Breather
Hose Adapter
Elbow, Breather Hose Adapter
*Governor
Assembly (lnternationai Harvester Co.
#678045C91)
Vent, Crankcase
Bracket, Terminal Mounting
Nut, Insulator
Washer, Insulator
Screw, Sheet Metal
Cleaner, Air - Gaseous
Fueled Models
Element, Air Cleaner Gaseous Fueled Models Optional
Valve, Fuel Shut-Off Optional
Switch, Gas-Gasoline
Optional
Bracket, Switch Mounting Optional
Switch, Low Engine Temperature
Repair Kit, Carburetor
Gasket Kit, Carburetor
‘ - Order Darts or components
for this qovernor (International
#678045C91 ) from the International
Harvester Company,
401 North Michigan Avenue, Chicago, Illinois 60611.
.
RESERVOIR
(DAY) TANK GROUP
14
1
REF.
NO.
PART
NO.
QTY.
USED
1
PART
DESCRIPTION
159-0294
502-0024
505-0057
307-0565
159-0253
159-0678
159-0681
3
2
1
1
1
1
159-0705
159-0667
1
1
10 159-0686
1
1
Tank, Day
Elbow, Compression
- Male
Plug, Square Head
Valve, Solenoid
Clamp, Tank Mounting - Front
Bracket, Tank Mounting
Bolt Wedge - Tank Bracket
Mounting
Reducer, Restricted
Line, Fuel - Tank to
Carburetor
Line, Fuel - Tank to Pump
NippIe, Hex
1
2
Tank Bracket
Tank Clamp
1
2
2
Tank Bracket Mounting
Tank ClamD
Screw, Hex Head Cap Tank Clamp
8
9
11
12
13
f---14
502-0082
NUT, t-&X
860-0015
860-0013
WASHER, LOCK
850-0045
850-0040
800-0007
5
,6
Mounting
.
35
FUEL
SYSTEM,
EXHAUST,
AND ANTI DIESELING
GROUP
/------
\
\4
~
“34
26
-J/
28
.:..
b
-,
‘. . “,,
36
—
REF.
No.
\
——
\
.
/---’\,
ON.
USED
REF.
NO.
——
PART
DESCRIPTION
Valve, Shut-Off - Carburetor
Inlet - Key 1- Spec N Only
1
Elbow, Male - Carburetor
1 502-0004
Inlet - Key 1- Begin
Spat P
1
Elbow, Male - Carburetor
1 .502-0004
Inlet - Key 2
1
tPin, Roll (1/8x 3/4) 2
516-0086
Spec N Only
1
Actuator, Micro Switch 3
309-0133
Spec N Only
Switch, Micro - SPaC N
1
4
309-0155
Only
Bracket, Micro Switch
1
5
308-0131
Mountino - Spec N Only
6 ‘CARBURETOR ASSEMBLY
Key 1 (Zenith #28ADAl OC)
1
141-0636
Key 2 (Zenith #12411A)
1
141-0635
Solenoid & Lead Assembly,
1
7
307-0259
Anti-Dieseling
- SpeC N
Only
Link, Solenoid - Spec N
1
8
145-0124
Only
Bracket. Solenoid Mounting
1
145-0186
9
Bushing, Throttle Spring
1
10 150-0302
Link to Ball Joint
Link, Throttle Spring 1
11 145-0118
Spec N Only
Spring. Throttle
1
12
145-0158
Stud, Throttle Spring
1
13
150-0096
Adjusting
Bracket, Throttle Spring
1
14
145-0187
Body Assembly, Throttle
1
15
145-0410
(includes Parts Marked t)
tJoint, Ball (3 Used Spec N
2
16
150-0638
Only)
tNut, Hex (1/4-26) 4
115-0025
17
(2) Governor Control Stud,
(2) Ball Joint, (5 Used
Spec N Only)
Gasket, Carburetor
to
1
18
145-0169
Solenoid Mounting Bracket
Gasket, Throttle Body
1
145-0185
Cam, Micro Switch - Spec N
1
309-0132
Only
Nut, Hex (5/16-24) 4
110-0445
21
Carburetor
Retaining
tStud, Governor Control
1
22
520-0517
Knob, Choke - Carburetor
1
141-0372
23
Pump Assembly, Fuel
1
24
149-07WI
Gasket, Fuel Pump Mounting
1
149-0736
Line, Fuel Pump to
1
159-0685
z
Carburetor
Efbow, Inverted Male 1
27
S02-0004
Fuel Pump Outlet
Resistor, Anti-Diaseling
1
28
304-0045
(Fixed} - Spec N Only
1
.,- ..
●ART
No.
504-0095
29
1
30
31
32
33
34
35
36
37
.
38
39
40
41
42
43
44
45
46
47
48
PART
NO.
OTY.
USED
PART
DESCRIPTION
2
Washer; Resistor Centering Spec N Only
155-0612
1
Header Assembly, Exhaust
2
Shield, Exhaust Manifold
133-0157
Heat
2
520-0599
Stud, Exhaust Elbow
145-0414
1
Link, Throttle Spring Begin Spec P
1
T45-W36
Link, Solenoid - Begin
Spec P
SOLENOID, ANTI-DIESELING
1
307-1093
SDec P to Serial
“#l 173734206 During Spec R)
307-1356
1
Begin Serial #1173734206
Durino SDec R)
SCREW, ROUND HEAD
- ‘
‘
4
Solenoid Mounting
812-0079
Throttle Spring Bracket
813-0100
. 2
Mounting
Link Mounting - Begin
1
813-0148
Spec P
WASHER, FLAT
4
Carburetor
Mounting
526-0115
2
Link Mounting - Begin
526-~18
Spm P
WASHER, LOCK
Carburetor
Mounting
4
650-c#5
4
Solenoid Mounting
650-0025
tBall Joint Mounting 2
650-0040
Begin Spec P
NUT, HEX
4
Solenoid Mounting
Throttle Spring Bracket
2
870-0131
Mounting
Throttle Adjusting
Stud
2
870-0053
1
Bracket, Solenoid Mounting 307-1323
Begin Serial #1 173734201
During Spec R
Bracket, Solenoid - Begin
1
307-1330
Serial #l 173734206
During Spec R
Swivel, Solenoid - Begin Serial
1
152-0155
#1173734206 During Spec R
Washer, Flat
526-0006
2
Pin, Cotter
1
516-0059
Screw, Fillister Head
1
815-0104
(6-32 x 5/16 long)
Screw, Hex Head
2
800-o)03
(1/4-20 x 1/2 long)
Washer, Lock (1/4)
4
650-0040
Nut, Hex (1/4-20)
2
662-ml
304-m15
“ - For components
contact your nearest Zenith Carburetor
dealer or Zenith Carburetor
Division, The Bendix Corp.,
696 HaR Avenue, Detroit, Michigan.
t - Included
)
37
in 145-0410 Throttle
Body Assembly.
,.—.
IGNITION,GROUP
PART
NO.
—.
166-0282
QTY
USEI
2
3
4
5
6
7
166-0278
166-0279
133-0158
166-0286
166-0321
160-0558
1
1
1
1
1
10
8
9
336-0332
312-0058
1
1
REF.
NO.
7
10
11
1
CABLE, BAITERY
416-0643
1
416-0021
1
1
167-1528
15
16
17
1
314-0006
166-0320
1
CABLE, SPARK PLU
167-1332
1
167-1333
1
1
167-1334
1
167-1337
1
167-1335
1
167-1336
1
167-1338
1
167-1339
1
186-0318
1
166-0319
2
800-0026
18
850-0045
2
19
862-0015
2
20
167-0127
8
12
13
14
For components
not list
Remy dealer or Delco R
Corp., Anderson, Indian
PART
DESCRIPTION
“Distributor
Assembly
(Delco Remy #l 110625)
Coil, Ignition (12 Volt)
Bracket, Coil Mounting
Shield, Ignition Coil Heat
Screw, Oil Bracket
Point Set, Breaker
Nipple, Rubber (9) Distributor, (1) Ignition Coil
Lead, Ignition Coil
Condenser,
Ignition Coil
(0.1 Mfdi)
28-114” Long
20-1/2” Long
Cable, Distributor
(Includes Suppressor)
Suppressor,
Distributor
Condenser,
Distributor
20”
Cylinder No. 1
Cylinder No. 2
Cylinder No. 3
Cylinder No. 4
Cylinder No. 5
Cylinder No. 6
Cylinder No. 7
Cylinder No. 8
Cap, Distributor
Rotor, Distributor
Screw, Hex Cap - Coil
Clamp Mounting
Washer, Lock - Coil Clamp
Mounting
Nutr Hex - Coil Clamp
Mounting
Plug, Spark
, contact your nearest Delco
Iy Division of General Motors
$6011.
I
,—.>
\
38
(
--
STARTING
MOTOR
AND BATTERY
CHARGE
GENERATOR
GROUP
‘,
1‘4
‘lo
F 10
4
I
*-’
,
--
*3
. ‘,,
)
REF.
NO.
PART
NO.
1
191-0486
1
511-0025
312-0056
1
1
337-0090
191-0665
2
1
191-0W9
191=78
191-0725
191-0732
QTY.
USED
1
1
1
1
SCREW, HEX CAP
6cKm151
:
600-0051-
60(M025
600-oo91
6
1
REF.
NO.
——
11
PART
DESCRIPTION
“Motor, Starting (12 Volt)
(Delco Remy #1113167-H)
Belt, Alternator
Drive
Condenser (O.l Mfd.) -Charge
Alternator
Strap, Ground (8-7/16” )
““Alternator,
Charge (Includes
Regulator) - Motorola
#70D44039B
Pulley, Alternator
Brace, Alternator
Mounting
Guard, Alternator
Belt
Regulator, Alternator (Part
of Alternator)
12
13
Starter Motor Mounting
Alternator
Mounting
(3/6-16 X 1-1/4-)
Aftemator
Mountiig
(1/213 x 2-1/4”)
Altamator
Guard Mounting
Ground Strap Mounting
(1/2-13 x 1-1/4)
14
PART
NO.
WASHER,
850-0050
650-0060
650-0045
656-0013
OTY.
USED
PART
DESCRIPTION
LOCK
3
:
1
65526-0115
1
6
NUT, HEX
662-0015
662-0005
6
1
862-0003
3
662-0016
1
-10
2
Alternator Mounting (3/8” )
Alternator Mounting (1/2” )
Alternator Guard Mounting
Ground Strap Mounting
(1/2”) EIT
Ground Strap Mounting (1/2” )
Washer, Flat - Alternator
Guard Mounting
Alternator Guard Mounting
Alternator Mounting
(1/2-13”)
Alternator Mounting
(3/6-16 )
Ground Strap MOuniin9
(1/2-13”’)
“
Washer, Shakeproof - Starter
Motor Mounting
“ - For components contact your narest
OelCO Remy dealer
or Delco Remy Div. of General Motors Corp., Anderson.
Indiana 46011.
‘“
L
39
- For components
contact your nearest Motorola dealer
or Motorola Automotive
Products Inc., 9401 W. Grand
Avenue. Franklin Park, Illinois 60131.
UNTING
GROUP
(UNHOUSED
MODELS
ONLY)
Y-5
-16
,
-‘1
/2
,,’>
,,
\
~
1
K?5-
\
REF.
NO.
PART
NO.
403-0893
405-1153
--
QTY.
USED
T
1
3
403-0896
1
4
403-0897
1
5
6
8
9
405-1165
416-0338
520-0231
800-0520
1
1
2
2
10
402-0371
2
301-3155
301-3156
301-31W
.508-0001
1
3
1
1
REF.
NO.
——
16
17
18
19
20
PART
DESCRIPTION
;hassis, Mounting
‘anel, Front End (Radiator
Cooled Models)
‘rim, Chassis - Right Hand
Side
‘rim, Chassis - Left Hand
Side
+ood, Radiator Extension
frame. Battery Hold-down
;tud, Battery Hold-down
30[t, Generator End
Mounting (3/4-10 x 1”)
?ubber, Generator End
Mounting
-lousing, Control Box
%mel, Control Box Housing
Saddle, Control Box Housing
Grommet, Control Box Saddle
21
22
23
24
25
26
27
28
29
30
31
w
40
PART
NO.
821-0014
870-0113
870-0020
821-0010
800—OO@
526-0018
850—OWO
862-0001
815-0026
~
526-0015
850-0045
865-0007
850-0055
8o0-oo71
402-0214
OTY.
USED
1
PART
DESCRIPTION
AS Req. Screw (316-18 x 1/2), Lock
As Req. Nut (w18-18), Retainer
Nut (5/16-18). =i- we~.
6
As Req. Screw (1/4-20 x 1/2), Lock
Screw (1/4-20 x 1/2).
4
~ntrol
Box to Saddle
Washer (1/4”)
8
Washer (1/4”). Lock
4
Nut (1/4-20}
4
Screw (10-32 x W8)
18
Washer, ET L~k (#to)
18
Washer (5/16)
2
Washer (5/16 ), Lock
2
Nut, Wing (5/16-18)
2
Washer (7/l&),
Lock
4
Screw (7/lG14 x 1)
4
BoIL Front Engine Mounting
2
.—. \
\
HOUSING
GROUP
(HOUSED
MODELS
ONLY)
,,-—
—,
284
“:”—zf
—
/2
6-
,-...
)
REF.
NO.
PART
NO.
OTY.
USED
T
3
403-0893
405-1153
406-0105
4
403-0894
1
5
405-1775
1
6
7
405-1776
405-1774
2
2
8
9
405-1778
PANEL, TOP
405-1779
2
405-1813
1
1
?3
14
15
405-1760
41-8
520-0231
405-1777
406-0157
;
1
1
17
800-0520
2
18
402-0371
2
4030695
;
;
10
11
:
1
,<”’;}
REF.
NO.
——
21
22
24
25
26
27
28
PART
DESCRtPTION
Chassis, Mounting
Panel, Front End
Clamp, Hold-down
- Side
Panels
chassis, Mounting - Rear
Section
Panel, Rear End - Excludes
Door
Support, Top Panel
.
Panel, Door - Housing Side Includes Handles
Panel, Side
Models. Without Water Cooled
Manitolds
Modefa With Water Cooled
Manifolds
Panel. chassis
Frame. Battery Hold-down
Stud Battery Hold-down
Door. Rear Panel Control
Handle, Panel Door (Includes
Keys)
BoIL Generator
End Mounting
(3/4-10 x l“)
Rubber, Generator End
Mounting
Catch,Panel Door
Cover, Conduit Opening
301-3155
301-3156
301-3154
508-0001
821-0014
870-0113
821-0010
QTY.
USED
1
3
1
1
As Req.
As Req.
Aa Req.
298W—0050
308004048
31
80@0003
6
6
4
32
526-00?8
338W—0040
34
S82-oool
35
81!%0026
36
853-0008
37
526-0015
38
850-0045
39
665-ooo7
40
MO—0055
41
800-CKJ71
42
402-0214
43
813-0086
44
650-0030
45
870-0053
46
821-(M306
8
4
4
18
16
2
2
2
4
4
2
22
22
16
3
47
41
PART
NO.
870-0106
3
PART
DESCRIPTION
Housing, Control Box
Panel. Control Box Housing
Saddle, Control Box Housing
Grommet. Control Box Saddle
Screw (5/16-18 x 1/2), Lock
Nut (5/16-18), Retainer
Screw (1/4-20 x 1/2”),
Lock
Washer (3/8” ). Lock
Screw (3/6-1 6 x 314”)
Screw (1/4-20 x 1/2).
Control Box to Saddle
Washer (1/4” )
Washer (1/4”). Lock
Nut (1/4-20)
(10-32 x 3/8)
Washer. ET Lock (#l O)
Washer (5/16”)
Washer (5/16’). Lock
Nut, Wing (5/16-18)
Washer (7/16” ), Lock
Screw (7/16-14 x 1)
Boll. Front Engine Mounting
Screw (10-32 x 3/8)
Washer (#IO), Lock
Nut (IO-32)
Screw (#14 x 1/2), Pan
Head Sheet Metal
Nut. Speed
screw
INTROL
c
o
GROUP
o
Q
a
o
.
o
Q
\
1
[.
[
4
w
1
..-
F
-.
@c
5
10
c
\
/’
14
15
33
m“
32
FL
-.
o
4
0-
hi .“).
18
3
R
.
(ENGINE
INSTRUMENT
PORTION)
“--\
-.
;REF.
, NO.
i
T
PAtiNLY.
301-3165
301-3267
2
‘3
4
}
!
301-3253
308-0138
308-0002
193-0107
193-0106
302-0061
332-1239
9
10
11
12
332-1241
308-0003
332-1276
307-1058
13
14
15
16
307-1031
322-0Q73
322-0074
LAMP, FAULT
322-0128
322-0107
322-0111
322-0108
322-0109
322-0110
17
,-. .,~
~,
(N-Y.
USED
PART
NO.
CONTROL,
300-0733
300-0714
REF.
NO.
PART
DESCRIPTION
ENGINE CONTROL
Models With One Fault Light
1
Models With Five Fault
1
Lights - Optional
Bracket, Engine Control
1
Switch, Selector
1
Switch, Panel Light
1
Gauge, Oil Pressure
1
Gauge, Water Temperature
1
Ammeter, Charge (30-030)
1
Strip, Marker (B+, Remote,
1
Ground, Alarm)
Strip, Marker (21 through 36)
1
Plate, Switch (on-off)
Plug, Keying
;
Relay (1) Start Disconnect,
2
(1) Ignition
Relay, Start Solenoid
1
Holder, Lamp
1
Lamp, Panel
1
18
19
20
21
22
23
24
25
26
1
1
1
1
1
1
CRANKER
1
1
Standard Sets
Overcrank (Optional)
Overspeed (Optional)
Low Oil Pressure (Optional)
High Engine Temperature
(Optional)
Low Engine Temperature
(Optional)
27
28
29
30
31
Standard Cranker
Cycle Cranker (Optional)
- See Separate Group for
Components
32
33
34
●
/’” -. ,
43
PART
QTY.
PART
DESCRIPTION
NO.
USED
——
MONITOR. ENGINE CONTROL (See Separate Group for
Components)
Models With One Fault
1
300-0679
Light - Standard
Models With Five Fault
1
300-0681
Lights - Optional
HARNESS ASSEMBLY, WIRING -CQNTROL
(Includes Parts Marked”)
Models With One Fault
1
338-0528
Light - Standard
Models With Five Fault
1
338-0534
Lights - Optional
“Block, Terminal -4 Place
1
332-0537
“Block, Terminal -16 Place
332-0795
Socket, Relay -11 Place
;
323-0765
“Housing, Printed Circuit
2
332-1271
Board Terminal
Clip, Tinnerman
1
332-0051
Harness Assembly, Wiring 1
338-0505
Engine to Control
Rectifier, Diode (Part of
1
357-0004
Standard Cranker Control)
1
“Socket, Relay -8 Place
323-0764
As Req. “Terminal, Printed Circuit
332-1269
Board
As Req. “Terminal, Crimp
332-1280
●Jumper, Terminal Model With
1
332-1043
One Fault Light
Relay, Stafier Protection 1
307-1061
Begin Spec P
“Block, Terminal (6 Place) 1
332-0699
Models With Five Fault
Lights
●Strip, Marker (53 thru 58) 1
332-1240
Models With Five Fault
Lights
Spring, Relay Hold-down
3
307-1157
- Included
in Wiring
Harness Assembly.
—-.,
.
r
2
C)
o
.
4
1“
’(-’J
I
0
.
(’y .
26
27
b
“/
u
‘i
1
i
REF.
NO.
7
2
‘)
;
PART
NO.
QTY.
USED
1
301-3158
PANEL ONLY, CONTF
301-3168
1
301-3341
1
301-3170
1
301-3342
1
3
402-0078
4
4
5
337-0049
BREAKER,
320-0018
320-0431
1
CIRCUIT
1 ,
1
REF.
NO.
——
PART
DESCRIPTION
Box Only, Control
IL
Modets Without Meter Panel
45.OKB-515R, 55. OKB-515R,
55.OKB-15R, 65. OKB-15R,
70.OKR-515R, 70.OKR-15R
and 85.OKR-15R
55.OKB-9XR, 85.OKB-9XR
and 85.OKR-9XR
Models Wtth Meter Panel
45.OKB-515R, 55.OKB-515R,
55.OKB-15R, 65.OKB-15R,
70.OKR-515R, 70.OKR-15R
and S5.OKR-15R
55.OKB-9XR, 65. OKB-9XR
and 85. OKR-9XR
Rubber, Mounting - Control
Box
Strap, Ground
6
7
8
9
10
11
12
13
Spec N Only
Begin Spec P (Also used on
Spec N optional brushless
generator sets)
-
PART
NO.
STRIP, MARKER
1
332-1248
1
332-1242
1
375-0342
1
303-0032
1
303-0076
SWITCH, SELECTOR
1
308-0012
1
308-0284
1
303-0170
1
350-0556
VOLTMETER
302-0718
302-0779
u
QTY.
USED
—
1
1
PART
DESCRIPTION
Models Without Meter Panel
Models With Meter Panel
Transformer,
Voltage
Knob, Rheostat
Knob, Selector Switch
Models Without Meter Panel
Models With Meter Panel
Rheostat
“Resistor (47,000-Ohm,
1/2 Watt)
45.OKB-515R, 55. OKB-515R,
55.OKB-15R, 65. OKB-15R.
70.OKR-515R, 70.OKR-15R
and 85.OKR-15R
45.OKB-515R, 55.OKB-515R,
55.OKB-15R, 65.OKB-15R,
70. OKR-515R, 70. OKR-15R
and 85.OKR-15R
55.OKB-9XR, 65.OKB-9XR
and 85.OKR-9XR
,-—.
I
t REF.
NO.
——
14
15
16
17
18
19
PART
NO.
307-1061
1
32243130
1
322-OI 31
301-3244
26
27
28
1
1
BOARD ASSEMBLY,
Separate Group For
332-1264
1
332-1288
1
HARNESS,
Marked “)
WIRING
-
REF.
NO.
——
PART
DESCRIPTION
Relay, Voltage Selector - 45.OKB-515R,55.oKB-515R,
55. OKB-15R, 65. OKB-15R,
70.oKR-515R, 70.oKR-15R
and 85.OKR-15R
Light. Lower Scale 45.OKB-515R, 55. OKB-515R,
55.OKB-15R, 65. OKB-15R,
70.oKR-515R, 70.OKR-15R
and 85.OKR-15R
Light, Upper Scale 45. OKB-515R, 58. OKB-515R,
55. OKB-15R, 65. OKB-15R,
70.OKR-515R, 70. OKR-15R
and 85. OKR-15R
Bracket, Relay Mounting 45. OKB-515R, 55.OKB-515R,
55. OKB-15R, 65. OKB-15R,
70. OKR-515R, 70.OKR-15R
and 85.OKR-15R
PRINTED CIRCUIT (See
Components)
Spec N Only
Begin Spec P (Also used on
SPec N optional brushless
generator sets
-AC CONTROL (lrrcludes Parts
PART
NO.
302-0729
302-0235
1
3
31
302-0236
3
34
35
36
37
38
1
39
40
41
42
43
44
45
46
302-0253
As Req.
“BLOCK, TERMINAL
332-0607
1
Bracket, Transformer
Mounting
Clamp, Transformer
Mounting Upper - Models With Meter
Panel
Clamp, Transformer
Mounting Lower - Models With Meter
Panel
Shim, Transformer
Mounting
Models Without Meter
Panel -12 Place
1
332-0795
Models With Meter Panel 16 Place
323-0764
1
“Socket, Relay 45. OKB-515R, 55. OKB-515R,
55. OKB-15R, 85. OKB-15R.
70. OKR-515R, 70. OKR-15R
and 85. OKR-15R
332-1280
As Req. “Terminal,
Crimp 45.OKB-515R, 55.OKB-515R,
55. OKB-15R, 65. OKB-15R,
70.OKR-515R, 70. OKR-15R
and 85.OKR-15R
and 85.OKR-15R
307-1157
1
Spring, Relay Hold-down
302-0307
1
Lock, Circuit Breaker
Handle - Penn State Models
(Optional)
315-0384
1
Reactor Assembly, Commutator
Begin Spec S
305-0524
1
Bridge, Rectifier - Begin
Spec S
813-0110
6
Screws, Round Head Machine
(10-32 x 2“ long)
854-0010
Washer, Internal Lock (#10)
8
815-0203
1
Screw, Round Head (BM)
(10-32 x 7/8” long)
Nut, Hex (BMS) - (10-32)
871-0010
3
526-0049
2
Washer, Flat
856-0003
1
Washer, External/Internal
Lock
HARNESS, WIRING -AC CONTROL (Models Without Meter
Panel) -BEGIN SPECS
1
45.OKB-515R, 50.OKB-15R (Penn
338-0764
State) -55. OKB-I 5R. 55. OKB-515R,
65. OKB-15R, 70.OKR-515R,
70. OKR-15R, 75. OKR-15R
(Penn State), 85. OKR-15R
338-0766
1
55. OKB-9XR, 65. OKB-9XR,
70. OKR-9XR, 85. OKR-9XR
Models With Meter Panel
45.OKB-515R, 50. OKB-15R
338-0730
1
(Penn State), 55. OKB-15R,
55. OKB-515R, 65. OKB-15R,
70.OKR-515R, 70.OKR-15R,
75. OKR-15R (Penn State),
85. OKR-15R
1
55. OKB-9XR, 65. OKB-9XR,
338-0759
70. OKR-9XR, 85. OKR-9XR
“ - Included
45
PART
DESCRIPTION
QTY.
USED
—
29
30
32
33
Models Without Meter Panel
45.OKB-515R, 55. OKB-515R,
55. OKB-15R, 65. OKB-15R,
70.oKR-515R, 70.OKR-15R
and 85.OKR-15R
55. OKB-9XR, 85. OKB-9XR
338-0570
1
and 85. OKR-9XR
Models With Meter Panel
45.OKB-515R, 55.OKB-515R,
1
338-0525
55. OKB-15R, 65. OKB-15R,
70.OKR-515R, 70.OKR-15R
and 85. OKR-9XR
55. OKB-9XR, 65.OKB-9XR
338-0571
1
and 85. OKR-9XR
Clip, Tinnerman
332-0050
2
Fastener
2
406-0332
406-0333
2
Stud, Fastener
Washer, Stud Fastener
406-0334
2
4
Grommet
508-0001
METER. RUNNING TIME (Models With Meter Panel)
50 Hertz
1
302-0469
1
60 Henz
302-0466
METER, FREQUENCY (Models With Meter Panel)
50 Hertz
1
302-0256
1
60 Hertz
302-0221
AMMETER - AC (Models With Meter Panel)
Key 1- 45.OKB (O-100/0-200 Amps)
1
302-0720
Key 1 -55.OKB (0-150/0-300 Amps)
1
302-0721
Key 1- 85.OKB - AND Key 2
1
302-0722
(0-200/0-400 Amps)
TRANSFORMER, CURRENT
3
Key 1 (45.OKB) - 200/5
302-0106
Key 1 (55.OKB)- 300/5
3
302-0107
Key 1 (85.OKB)AND Key 23
302-0608
400/5
338-0524
20
21
22
23
24
25
QTY.
USED
in Wiring
Harness
Assembly.
GENERATOR
-\
GROUP
I
I
I
J
/
/
/
/
?
48
VOLTAGE
CHASSIS
ASSEMBLY
,-.,,
r%
80
81
“
REF.
NO.
1
L.
PART
NO.
.
WY.
USED
-
1 ~ Rotor Assembly,
15
16
17
18
19
2
3
4
5
205-0089
510-0101
.
1
1
1
605-0033
8
6
7
526-0259
805-0032
8
8
8
9
10
11
12
13
14
150-0717
211-0185
234-0368
232-2106
850-0079
232-2078
234-0370
1
1
1
2
1
1
1,
Wound
(Includes Parts Marked t)
tBlower
tBearing
Stator Assembly, Wound
tBoit, Place - Drive Disc
to Hub
“washer (5/8” )
Bolt, Place - Drive Disc
to Engrne
Switch Assembly, Overspeed
Bell, End
Screen, Generator
Bracket, Generator Mounting
tWasher (3/4’”), Lock
tDkc, Generator
Drive
Grille, Generator Air Inlet Unhoused Sets
>39
Y
PART
NO.
——
234-0361
PART
DESCRIPTION
QTY.
USED
1
20
1
509-0125
1
526-0238
1
800-0513
STUD, GENERATOR
4
52G0722
4
520-0723
4
520-0724
4
52M726
1
150-1456
21
~
2
850-0040
8
2
Wrapper, Generator End
Bell - Unhoused Sets
Seal, ‘“0 Ring - Bearing
tWasher, Bearing Retainer
W3crew, Bearing Retainer
THROUGH
45.oKB - 55.oKB
65.0K6
70.OKR
85.OKR
Bracket and Point Assembly,
Overspead Switch - Begin
SDS
22
’23~
i.
46
40
-.
.,
REF.
NO.
PART
DESCRIPTION
37*
363
1
s
Scriw (1/4-20x
1-1/4’”)
Bracket Mounting
Washer (1/4”), Lock
screw (1/4-20 x 1-1/4”)
Screen Mounting
-
-
,-.,
‘
‘,
,- –-X,
‘REF.
NO.
——
24
,,
r
PAR?
NO!
800+006
~w.-.-..
USED
PART
DESCRIPTION
.,
4
Screw (1/4-20 x 1-1/2)
Stator Mounting
25
862-0001
2
Nut (1/4-20) - Generator
Screen
26
812-0189
1
Screw (3/6-16 x 3/4”),
Round Head - Overspeed
Switch Mounting
Washer (3/8” ), Shakeproof
1
EIT
28 .862-0011
4
Nut (3/6-1 6) - Generator
Through Stud
29
850-0050
4
Washer (3/8”)
31
201-1739
1
!ZfRotor Assembly, Wound Exciter (Includes Diodes)
32 tRECTIFIER, DIODE (Part of Exciter Rotor)
358-0015
3
SNegative
358-0016
3
fPositive
33
HEAT SINK- DIODE (Part of Exciter Rotor)
363-C055
For Negative Diodes
1
363-0054
For Positive Diodes
34
870410q
:
Nut (10-32) - Diode Mounting
35
850-0030
6
Washer (#1 O) - Diode Mounting
36
813-0110
4
Screw (113-32 x 2“ ), Round
Head - Heat Sink Mounting
526-0008
4
Washer (#1 O)
332-0350
2
Clip, Wire
506-0124
4
Bushing, Insulating
506-0156
4“
Washer, Insulating
850-oo3tl
4
Washer (#1 O)
870-0053
4
Nut (l&32)
- Heat Sink
Mounting
43
STATOR ASSEMBLY. WOUND - EXCITER
220-1528
1
spec v mrougn I-I
220-2353
Spec S
1
44
232-2102
EtSpacer, Bearing
1
45
515-0145
1
EtKey, Exciter Rotor
46
800-0073
12
Screw (7/16-14 x 1-1/2”) Stator Assembly to
Generator Adapter
47
850-0055
Washer (7/16” ), Lock
12
48
812-0146
4
Screw (1/4-20 x 3/8”),
Round Head - Air Inlet
Grille Mounting
49
850-0040
4
Washer (1/4”), Lock
50
800-0132
4
screw (5/8-11 x 1-1/2”) Generator Support to
Chassis
51
850-0070
4
Washer (5/8” ), Lock
52 402-0384
2
Mount Vibration
53
800-0163
2
Screw (3/4-10 x 4“) Vibration Mount to Stator
Assembly
4
54
800-0090
Screw (1/2-13 x 1”) Genemtor Support to
Vibration Mount
‘4
55850+060
Washer (1/2”), Lock
56
650-0079
Washer (3/4’. ), Lock
2
57
526-0238
2
Washer (W4”), Flat
58
336-0521
1
Harness Assembly, Voltage
Regulator - Spec F
through H
1
/-..,
*
,,-’,,
60
61
62
63
&l
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
PART
NO.
CHASSIS
305-0489
305-0483
QTY.
_USED
ASSEMBLY
1
1
PART
DESCRIPTION
- INCLUDES PARTS MARKED $
55.OKB - Spec N Only
65.OKB, 70.OKR and 85.OKR Spec N Only
305-0491
fSpec P through R
305-0481
;
Spacer, Voltage Regulator
Chassis Mounting - Spec P
through R
853-0013
4
Washer (1/4”), Shakeproof ET
800-0009
2
Screw (1/4-20 x 1-1/2”) Chassis Assembly Mounting
305-0482
1
$Chassis, Voltage Regulator
358-0029
1
=Rectifier,
Silicon (Avalanche)
- Negative
*RECTIFIER, SILICON GATE CONTROL-NEGATIVE
364-0012
2
Spec N Only
364-0014
2
fSpec P through R
SRECTIFIER,’SILICON
(Avalanche) -NEGATIVE
358-0031
2
Spec N Only
356-0035
2
fX3pec P through R
363-0048
3
$Heat Sink, Rectifier
332-1043
2
+Jumper, Terminal Board
508-0002
2
$Grommet,
Reactor Leads
332-1266
1
+Block, Terminal
$REACTOR ASSEMBLY
315-0341
1
55.OKB - Spec N Only
315-0339
65.OKB, 70.OKR and 85.OKR 1
Spec N Only
315-0343
1
fSpec P through R
.
332-1265
tlnsulator,
Heat Sink
6
Mounting
150-0723
1
$Contact, Overspeed Switch
870-0250
*Nut, Insulator - Overspeed
1
Switch
662-0001
$Nut (1/4-20), Hex 2
Overspeed Switch
853-0013
1
+Washer (1/4”), Lock Overspeed Switch
332-1415
1
$Clamp, Cable
800-0003
2
Screw (1/4-20 x 1/2”) Chassis Assembly Mounting
212-0342
Rig Assembly, Brush 1
Includes Brushes & Springs Spec N Only
4
212-1105
Spring, Brush - Spec N Only
4
Brush - Spec N Only
214-0046
Ring. Collector - Spec N
204-0083
1
Only
4
Spacer, Brush Rig Mounting 212-1225
Spec N Only
4
Washer. Brush Rig Mounting 526-0018
Spec N Only
Hose, Insulator
4
503-0611
- Refer to factory giving complete Model, Spec and
Serial Number from the Onan Nameplate.
-. Included in Wound Rotor Assembly.
* - Included in the Voltage Regulator Chassis
Assembly (Spec P through R).
Z - These parts were also used on Spec N
Optional Brushkrss Generators.
)
‘-.,... -
REF.
NO.
——
59
.,-..
.,47
..
CONTROL,
(OPTIONAL
--
--
CYCLE CRANKER
EQUIPMENT)
GROUP
‘1 I
—-------)
111
91 I
i’
1;
---
REF.
NO.
PART
NO.
m74
●
cl
356-0039
CR1
CR2,3,4
01,2
C)3
04
05
RI, R4
R2
R3, R9
.R5
R6
359-0027
357-0004
362-OOOS
362-0017
362-0026
362-0019
303-0171
35@055s
350-0420
Y8
R70
RI?
352-0152
C2
355-0010
OTY.
USED
PART
DESCRIPTION
Control, Cycle Cranker Complete
Capacitor, Electrolytic
(100 Mfd.)
Diode. Zener (7.5 Volts)
Rectifier, Diode
Transistor,
Sgnal
Transistor
Transistor,
Sgnal
Transistor,
Power
Potentiometer
(5.000-Ohm)
Resistor, Fixed (t Megohm)
Resistor, Fixed (10.000-Ohm)
Resistor, Fixed (SWIOO-Ohm)
Resistor, Fixed (24AO0-Ohm)
Resistor. Fixad (6@0-Ohm)
Resistor, Fixed @O-Ohm)
Resistor, Fixed (1. O-Ohm)
Resistor, Ftxed
(5 Watt, 2.5-Ohm)
Capacitor, DiekttiC
(.0022 Mfd.. 100 Volt)
,—.,
/’
...
~,,
‘\
I
ENGINE CONTROL MONITOR GROUP
(SETS WITH FIVE FAULT LIGHTS) OPTIONAL
D
PART
NO.
REF.
NO.
~=
Kl, K2
.
R6
C2.3,5.6,7,8
c1
G
307-1039
350-0548
~
356-0040
356-0030
369-0027
CR9
CR1 thru 8,
11 ttwu 16,19 357CRI0,17,18.
364-0017
20
36203,9
362-0025
01,2,7.8
04.5.6,
11 thru Id
=R5,14
R*
35@0526
...
350-0552
R12
303-0169
R2.15
350-0572
R3
R7,13,22,3r3
~
R4.16.19.34
=17
,/--
,
,)
R&l 1,20,21,
23,24,27,28.
350-05=
31.33
l%io,17,18,
:
25,26.29,32 35Ct#40
-I
128
R35
308-02~
I S1
PART
DESCRIPTION
Q~.
USED
—
Monitor
1
Assembly,
Complete
Engine control
2
1
6
1
1
1
Relay
15
Rectifier,
Resistor (?o,oceOhrn)
C-acitor
(22 Mfd.)
~pacitor
(10 Mfd.)
@pacitor
(1 Mfd.)
Diode, Zener
Diode
4
2
4
R~ifier,
Gate Control
Transistor
Tranaiator, Field Eff~t
8
2
1
Transistor, SlliCOn
Resistor (looO-Ohm)
Resistor (lWhm)
RSiator
@2,000-Ohm)
potentiometer
Resistor (l-Meg*m)
Resistor (2.7-Ohm)
Resistor (27-Ohm)
Resistor (10 M-*)
;
1
4
4
1
10
s
1
1
49
Resistor
(270-Ohm)
~r
[2,200-ohm)
~~ator @&Ohm)
Switch, pUSh BUtton
-
—..
PRltf
ED CIRCUIT
332-1:
BOARD
ASSEMBLY
~ - Printed Circuit Board, Cornpiete
0--——
GROUP
- .
—,
(AC)
“\
BRUSH TYPE GENERATOR
——
—----’
z-—
-- ““:-ml
/
s
+“
/---”,/
::---+
‘,0‘/
/’I
/
/
r
‘%,
+-=
,/ ---\
Ez
\
z--
u
.~-
\\
PART
NO.
—332-1252
355-0018
REF.
NO.
,-
I
m
TB1
C1
C2, C7
C3, C9
C4
C5, Ca
C6
Clo
C13
CR4WU
CR12
CR13
CR*4
CR15
K1
01, 02
Q3
RI, R23
R2. R3
R4
R5
._. —-.
355-0017
355-0006
355-MM6
365-0015
355-0014
11
357-0014
358-0035
359-0025
35WI026
359-0015
307-1063
3624XM7
361-0004
3550355’
350-0351
sto75
4 v.
1 ED
—
I
i
2
2
I
2
I
1
1
B
1
1
1
1
:
:
2
1
1
PART
DESCRIPTtON
Terminal Biocit
capacitor
(.47 Mfd., 100 Volt)
Capacitor (.22 Mfd., 200 Voit)
Capacitor (.47 Mfd., 400 Volt)
Capscitor
(.47 Mfd., 200 Voit)
Capacitor (1 Mfd.. 100 Voit)
Capacitor (.1 Mfd., 200 Volt)
Capacitor (.047 Mfd., 200 Vott)
Caoacitor (100 Mfd-, 10 Volt)
Rektiier.
~iicorl
Diode, Zaner (6.8 Voit)
D*,
Zener (20 volt)
Diode, Zener (18 volt)
DIoda, Zener (24 volt)
Relay. Magnetic Reed
Transistor,
Sitiion (NPN)
Transistor,
Unyur@On
Resistor (47-Ohm, 1/2 Watt)
Resistor @3-Ohm, 1/2 Watt)
Resistor (4.7-Megohm.
2 Watt)
Resistor, Freed (270-Ohm,
10watt)
REF.
NO.
PART
No.
——
R6
R7
R& R16
R9. R1O
Rll
35MM47
350-0423
352-0151
on.
PART
DESCRtPltON
USED
1
Resistor,
1
2
2
1
R~~sYo;~!3,~hm,
1/2 Watt)
Resistor (330,000-Ohm, 1/2 Watt)
Resistor (33,000-Ohm, 1/2 Watt)
Resistor, Fixed (15,-hm.
5 Watt)
Resistor (13,000-Ohm,
2 w@
Resistor (6,_hm.
2 watt]
Resistor (220,000-Ohm,
2 watt)
Resistor (?OO,~m,
1/2 Watt)
Resistor,”khtat Fiim
@,000-Ohm.
1/4 wan)
POtentiirnOter
Resistor, Metai Film
(28,000-Ohm,
1/4 Watt)
Resistor, Metal Fiim
— ‘,,
(%ll~m,
114 Watt)
‘
R4stOr,
Metal Fiim
R12
R13
Ft14
R15
R17
350-1014
350-1007
351-0524
1
1
1
1
1
R18
R20. R22
m3-o166
351-0520
;
R21
3514%22
1
R24
351-
1
Fixed (5,000-Ohm,
(8.87~hm,
?/4 Watt)
-
\
PRINTED
,/ —>,
CIRCUIT
332-1268-
printed
BOARD
Cirwit
BOa~
ASSEMBLY
GROUP
(AC,
BRUSHLESS
Complete
NPE
GENERATOR
s
.--.\
‘L––____i
I
I
REF.
NO.
TB1
%
C3,
C4,
C5.
C7
C9
C12
C8
C8’
Clo
cl 1
C13
cR4thrull
CR12
CR13
CR14
CR15
,. —.
‘)
‘\ )
VI. 02
03
RI, R23
R2, Ft3
R4
R5
PART
NO.
332-1252
355-0018
355-0005
355-0017
355-a)06
355-0016
355-0015
355-0014
355-0020
356-0039
35-7-0014
359-0035
359-0025
359-0026
359-0015
307-1063
362~17
36141004
350-0351
350-1075
on.
USED
2
2
2
1
1
1
;
1
1
1
1
1
2
‘“2
“1
1
234
I
–––J
SC78
•~lllt
—.-—
PART
DESCRIPTION
Terminal Block
Capacitor
(.47 Mfd., 100 Volt)
Capacitor
(.22 Mfd., 200 Voft)
Capacitor
(.47 Mfd., 400 Volt)
Capacitor
(.47 Mfd., 200 Volt)
capacitor
(I Mfd., 100 Volt)
Capacitor
(.1 Mfd., 200 Volt)
Capacitor
(.047 Mfd., 200 Vott)
Capacitor
(.1 MM., 400 Voft)
Capacitor
(100 Mfd., 10 Vott)
Rectifier, Silicon
Diode, Zener (6.6 VOft)
Diode, Zener (20 VOft)
Dtode, Zener (16 Voft)
Diode. Zener (24 Vott)
Refay, Magnetic Reed
Transistor,
Silicon (NPN)
Transistor,
Unijunction
Resistor (47-OhIn, 1/2 Watt)
Reektor (33-Ohm. 1/2 Watt)
Resistor (4.7 Megohrn, 2 Watt)
Resistor, Fixed (270-Ohm,
10 watt)
R6
—
PART
NO.
—.
353-0039
R7
R8, R16
R9, R1O
Rll
350-0398
350-0447
350-0423
352-0151
:
2
1
R12
R13
R14
R15, R27
R17
350-1014
350-1007
1
1
351-0524
;
1
R21
351-0522
1
R24
3514523
1
R25
35G1011
303-0184
350-0459
1
1
1
REF.
NO.
Q-f-Y.
USED
1
.
R18
R20. R22
R26
PART
DESCRIPTION
Resistor, Fixd
(5,000-Ohm,
15 Watt)
Resistor (3,000-Ohm,
1/2 Watt)
Resistor (330,000-Ohm,
1/2 Watt)
Resistor (33,000-Ohm, 1/2 Watt)
Resistor, Fixed (15,000Ohm, 5 Watt)
Resistor (13,00CFOhm, 2 Watt)
Resistor (6,800-Ohm. 2 Watt)
Resistor (220.000-Ohm,
2 Watt)
Resistor (100,000-Ohm, 1/2 Watt)
Resistor, Metal Film
(13,000-Ohm.
1/4 Wan)
Potentiometer
Resistor, Metal Film
(28,000-Ohm,
1/4 Wan)
Resistor, Metal Film
(5,11 O-Ohm. 1/4 Watt)
Resistor, Metal Film
(8,670-Ohm, 1/4 Watt)
Resistor (10,000-Ohm,
2 wan)
potentiometer
Resistor (1.0 Megohm,
1 Watt)
ENGINE CONTROL MONITOR GROUP
(STANDARD
SETS WITH ONE FAULT LIGHT)
1
12 VOLT
I
7Aaknll1213t4
,,-%
‘{?---————-——
-+————
———-
--
PART
NO.
REF.
h!%
..
R3
C2.5
C3
C4
CR1
CR2,3.4,5,7
CR6
Ql, 04
02,3,5,6
(27, 08
RI, R7
R2
Ft6
Ft4, Rio
R5
::
Rll
R12,13,14
R15, R16
R17
—--————-——
- ----
— — ---
—--—
—— --
Monitor Assembly,
Enaine Control
307-1039
Rela~
Csoacitor
(10.000-Ohm)
Csbacitor
~22”Mfd.)
“”
Capacitor (10 Mfd.)
Capacitor (1 Mfd.)
Dhcte, Zener
Rectif@r, Dhde
Rectifier, Gate Control
Transistor
Transistor.
Fietd Effect
Transistor.
SItiion
Resistor (1000-Ohm)
Resistor (150-Ohm)
Resistor (22,000-Ohm)
Potentiometer
Resistor (1 MegOhm)
Resistor (2.7-Ohm)
Resistor (27-Ohm)
Resistor (10 Megohm)
Resistor (270-Ohrn)
Resistor (22-Ohm)
Resistor (220-Ohm)
359-0027
357-0004
364-0017
361-00(x3
362-0025
362-0008
350-0536
350-0526
350-0552
303-0169
350-0672
350-0517
350-0564
350-1128
/
PART
DESCRIPTION
$+6
-79
355-0005
---
\
57
Complete
-
-
.,,
CITY WATER COOLED WITH MARSH REGULATOR
(UNHOUSED
MODELS) INSTALLATION
,,.- .\
“
379-0331
NOTE:
REMOVE
THERMOSTATS
FROM
ENGINE
2
7 – b–.
9 --~a—
30
,.-
L‘3+
PART
NO.
- REF.
NO.
2
3
4
5
6
7
503-0365
505-0272
505-0317
505-0424
MJ-0488
~28
8
9
10
~ 11
862-0002
s50-0045
526-0?15
505-0289
‘
505-0474
309-0241
130-0499
8504040
862-0001
505-0166
505a324
80W023
!
I
,=-’,
)
12
13
; 16
17
18
2 19
20
\ 21
~..
-.:
QIY.
USED
L~7-18-
2]
REF.
NO.
——
PART
DESCRIPTION
Hose, Radiator
Clamps, Hose
Nipple, Half (1-1/2 x 4)
1
Tee (1-1/2”]
1
Nipple (1-1/2 x 16-1/2”)
1
SLJpport, Pipe
4
Screw, Hex Head Cap
(5/16-18x
1“)
4
Nut. *X
(5/1618”)
4
Lockwaahar
(6/16)
4
Flat Washer (5/16”)
Bushing, Reducer
1
(1-1/2 x 3/4’”)
Nipple, Half (1-1/2 x 5“ )
1
1
Valve, Temperature
Control
1
Bracket. Suppoti
Washer, Lock (1/4” )
2
2
Nut, Hex (1/4-20” )
Tee (3/4 )
1
Ni~ks, Half (3/4x 2“)
2
2
Screw, Hex Head Cap
[1/4-20 X 1-W8”)
.—— —.. ..2
4
. ...-.
PART
NO.
22
505-0131
23
24
25
26
27
504-0028
505-0102
?300452
503-0354
28
29
503-0189
30
31
32
33
34
505-0132
307-0835
110-0810
505-0085
821-0014
“ 35
“. 36
.,
t30-cM54
130-0455
.
k
53
23
“ . Not shown
PART
DESCRIPTION
QTY.
USED
1
2
1
1
1
Bushing, Reducer
(3/4 x 3/8”)
Cock, Drain
Nipple. Close (3/4 x 1-3/8”)
Fitting. Water Inlet
Clamps, Hose
Hose, order 3“ of Bulk
Hose #503-0357
Clamps, Hose
Hose, order 9-1/2” of
Bulk Hose #503-0249
Elbow (3/4’” X 90°)
Valve, Solenoid
Nipple & Bracket Assembly
Nipple (3/4 x 2“)
Screw, Lock Head
(5/16-18 X 1/2”)
“Guard, Belt
“Bracket, Guard Mounting
in lllIJStrStiOn.
INSTALLATION
WITH MARSH REGULATOR
~T~NDPIPE
.—. .
\
.
‘-179-0302
NOTE
REMOVE
THERMOSTATS
r
19
la
II
r “
I
16
X
‘R
“
A
2+’
I
I
‘4
{1
,
11)”’/
—,*
Z2
6–
5J
i
I
I
i
I
.
l--
I
~
----
I
_i
-.
+
1
I
+
—----
\l
.+
23
!
1
I
I
i
,,-.
REF.
NO.
PART
NO.
1
3
4
5
6
130-0635
130-0454
130-0455
130-0636
850-0050
800-oo50
4
4
7
8
504-0028
505-0019
2
1
9
505-0399
1
10
11
12
505-0317
505-0043
505-0220
2
2
2
13
14
15
130-@478
503-0354
16
17
18
19
20
21
505-0130
503-0332
505-0261
505-0140
504-0062
505-0444
22
23
503-0365
6
1
24
25
505-0102
309-0241
2
1
26
27
307-0835
505-0289
1
1
;
PART
DESCRIPTION
al-v
USED
1
1
1
1
2
1
1
2
2
1
‘1
4
Standpipe
Guard, Belt
Bracket, Belt Guard
Bracket, Standpipe Mounting
Lockwasher (3/8”)
Screw. Hex Head Cap
(3/8-16 xl”)
Cock, Drain
Bushing, Reducer
(1/2 X 3/8”)
Bushing, Reducer
(1-1/2 x 1/2”)
Tee (1-1/2”)
Elbow (1-1/2” X 90° )
Nipple, Close
(1-1/2 x 1-3/4”)
Fitting, Water Inlet
Clamp, Hose
Hose - Order 3“ of Bulk
Hose #503-0357
Plug, Square Head (3/4”)
Hose, Radiator - Upper
Nippie (1-1/2 x 4-1/2”)
Plug, Square Head (1”)
Valve, Vacuum Relief
Nipple, Half
(1-1/2 X 2-1/4”)
Clamp, Hose
Hose - Order 7“ of Bulk
Hose #503-041 1
Nipple, Close (3/4”)
Valve, Temperature
Control,
Water
Valve
Bushing, Reducer
(1-1/2 x 3/4”)
55
HEAT EXCHANGER
““ -\
INSTALLATION
179-0254
II
10
12 13 14
F
?
I
1 ,
,
J
*
/
—
/
I
\
I
-1
I
4
36,
%
\
\
I
—-,.
REF.
NO.
:?
2
3
4
5
6
//-..,
PART
NO.
130-0797
821-0014
307-1139
505-0089
503-0004
ON.
uSED
:
1
2
2
1
7
8
9
10
11
130-0499
505-0004
505-0140
130-0753
800-oo50
;
1
1
5
12
13
14
15
850-0050
862-0003
526-0029
800-0007
5
5
4
6
16
17
18
19
862-0001
503-0354
6
6
4
2
20
21
22
23
24
25
26
27
28
29
30
130-0478
505-0095
505-0043
130-0752
503-0311
503-0332
130-0454
130-0751
505-0385
505-0317
505-0399
2
1
1
1
2
2
1
1
2
1
1
31
32
504-0028
505-0019
1
1
33
34
503-0365
2
1
36
37
40
42
505-0041
3
1
1
1
505-0086
504-0090
505-0220
]
,/
57
PART
DESCRIPTION
Bracket & Nipple Assembly
Screw, Lock Head
(5/16-18 X 1/2”)
Valve, Solenoid
Nipple, Half (1 x 5“)
Clamp, Hose
Hose - Order 12” of
Bulk Hose #503-0361
Bracket, Heat Exchanger
Nipple, Close (1 x 1-1/2”)
Plug, Pipe (1”)
Exchanger,
Heat
Screw, Hex Head Cap
(3/8-16 X l“)
Lockwasher
(3/8”)
Nut, Hex (3/8-16” )
Flatwasher (3/8”)
Screw, Hex Head Cap
(1/4-20 X l“)
Lockwasher
(1/4”)
Nut, Hex (1/4-20” )
Clamp, Hose
Hose - Order 4“ of Bulk
Hose #503-0357
Fitting, Water Iniet
Nipple (1-1/2 x 12”)
Elbow (1-1/2”)
Bracket, Heat Exchanger
Clamp, Hose
Hose, Radiator
Guard, Belt
Brace
Nipple Half (1-1/2 x 2“ )
Tee (1-1/2”)
Bushing, Reducer
(1-1/2 x 1/2”)
Drain Cock
Bushing, Reducer
(1/2 X 3/8”)
Clamp, Hose
Hose - Order 4“ of Bulk
Hose #503-041 1
Elbow
Nipple (1 x 2-1/2”)
Valve, Globe
Nipple (1-1/2” ), Close
—.-.
I-IEAT
i
EXCI
4NGERWITH
NOTE:
,179-0296
L
--
REMOVE
.——.—
MARSH
REGULATOR
THERMOSTATS
FROM
INSTALLATION
ENGINE
-——
I
%
.
I
I
I
I
8
m
58
\-
.
/
...
REF.
NO.
:
4
5
6
8
9
.
PART
NO.
130-0797
307-1139
505-0089
503-0004
503-0361
505-0004
309-0242
PART
DESCRIPTION
QN.
USED
1
1
2
2
;
1
10
11
130-0753
800-0050
;
12
13
14
15
850-0050
862-0003
526-0029
800-0007
5
5
4
6
16
17
18
19
850-0004
862-0001
503-0354
6
6
4
2
20
21
22
23
24
25
26
27
28
29
30
130-0478
505-0095
505-0043
130-0752
503-0311
503-0332
130-0454
130-0751
505-0385
505-0317
505-0399
2
1
1
31
32
33
34
504-0028
505-0019
503-0365
35
36
37
39
40
505-0129
505-0041
505-0086
505-0219
821W14
41
42
130-0499
505-0220
;
2
1
:
1
1
1
;
1
;
“1
:
1
1
Bracket & Nipple Assembly
Valve, Solenoid
Nipple, Half (1” x 5“ )
Clamp, Hose
Hose
Nipple, Close (1 x 1-1/2”)
Valve, Temperature
Control Water
Heat Exchanger
Hex Head Capscrew
(3/8-16 X 1 “)
Lockwasher
(3/8”)
Nut, Hex (3/8-1 6“ )
Flatwasher (3/8”)
Screw, Hex Head Cap
(1/4-20 X 1 “)
Lockwasher
(1/4”)
Nut, Hex (1/4-20” )
Clamp, Hose
Hose, Order 4“ of Bulk
Hose #503-0357
Fitting, Water Inlet
Nipple (1-I/2 x 12”)
Elbow (1-1/2”)
Bracket, Heat Exchanger
Clamp, Hose
Hose, Radiator (Cut to Size)
Guard, Belt
Brace
Nippler Half (1-1/2 x 2“)
Tee (1-1/2” )
Bushing, Reducer
(1-1/2 x 1/2”)
Drain Cock
Bushing, Reducer (1/2 x 3/8”)
Clamp, Hose
Hose, Order 4“ of Bulk
Hose #503-041?
Bushing, Reducer (1 x 3/4”)
Elbow
Nipple (1 x 2-1/2”)
Nipple (1-1/4 x 4-1/2”)
Screw, Lock Head
(5/16-18 X 1/2”)
Bracket, Heat Exchanger
Nipple, Close (1-1/2” )
59
I
1
179-1008
CITYI WATER COOLED WITH WATER COOLED EXHAUST
MAN’IFOLD (HOUSED AND UNHOUSED MODELS)
lNS~ALLATION
- LATE MODELS
NOTE
See separate groups for early models.
by exhaust manifolds. This installation
into the manifold.
—..,
Can be identified
has ONAN cast
,...,
\
\
60
“-EF.
+0.
.--,
n-
f,
QTY.
USED
1
2
800-0028
4
3
4
5
6
7
8
526-0115
850-0045
662-0002
154-1453
154-0592
813-0102
4
4
4
1
2
10
10
11
850-0030
870-0053
155-0660
10
8
2
12
13
14
1s
155-0661
155-1048
155-0615
505-0373
2
1
1
1
16
17
18
505-0216
155-1047
2
1
1
19
505-0399
4
20
21
22
23
24
25
26
27
28
29
30
> 31
503-0189
505-0185
505-0040
505-0100
155-0659
520-0755
520-0110
850-CQ50
104-0091
154-1452
504-0005
6
6
4
5
2
8
8
16
16
1
2
1
;
503-0354
‘
.
,
i,,
:9
/--=
!
PART
NO.
32
2
PART
DESCRIPTION
Hose, Order 23” of Bulk
Hose #503-0386
Screw, Hex Head Cap
(5/16-18 X 1 “)
Washer, Flat (5/1 6“ )
Washer, Lock (5/1 6“ )
Nut, Hex (5/l&18°
)
Manifold, Assembly (LH)
Gasket Set, Manifold
Screw, Hex Head Cap
(#10-32 X 5/8”)
Washer, Lock (#IO)
Nut, Hex (#10-32)
Bracket, Exhaust Shield
Mounting
Band, Shield Mounting
Tube Assembly, Exhaust
Nipple, Half
Tee, Reducer
(2-1/2 x 2-1/2x 3“)
Elbow, Street (2-1/2”)
Tube Assembly, Exhaust
Hose, Order 38” of Bulk
Hose #503-0386
Bushing, Reducer
(1-1/2 x 1/2”)
Clamp, Hose
Nipple, Half (1/2 x 1-1/2”)
Elbow (1/2” X ~“ )
Nipple, Close (1/2”)
Shield, Exhaust Header
Stud (5-3/4 X 3/8-24”)
Stud (4-1/2 X 3/8-24”)
Washer, Lock (3/8” )
Nut, Hex (3/8-24”)
Manifold Assembly (RH)
Cock, Drain
Hose, Order 3“ of Bulk
f-lose #503-0357
Clamp, Hose
REF.
NO.
PART
NO.
PART
DESCRIPTION
:STD
33
34
130-0452
505-0131
1
35
36
37
504-0028
130-0499
821-0014
1
:
38
800-0007
2
39
40
41
42
43
44
45
46
47
48
49
850-0040
862-0001
110-0526
505-0474
505-0317
130-0488
505-0424
503-0364
505-0272
503-0365
2
2
1
1
1
1
1
2
1
4
1
50
51
53
54
505-0398
504-0019
505-0108
1
1
1
1
55
56
57
58
505-0010
503-0032
505-0011
505-0426
2
2
1
1
59
60
505-0402
505-0018
1
1
61
62
63
130-0454
130-0455
800-0026
1
1
2
1
Fitting, Water Inlet
Bushing, Reducer
(3/8 x 3/4”)
Cock, Drain
Bracket. Heat Exchanger
Screw, Lock Head
(5/16-18 X 1/2”)
Screw, Hex Head Cap
(1/4-20 X l“)
Washer, Lock (1/4”’ )
Nut, Hex (1/4-20” )
Nipple & Bracket Assembly
Nipple, Half (1-1/2 x 5“ )
Tee (1-1/2”)
Support. Pipe
Nipple (1-1/2 x 16-1/2”)
Hose
Nipple, Half (1-1/2 x 4“ )
Clamp, Hose
Hose, Order 11” of Bulk
Hose #503-0386
Tee, Side Outlet (1-1/2”)
Valve, Lockshield
Tee (1/2” )
Hose, Order 9“ of Bulk
Hose #503-01 10
Nipple, Half (1/4”)
Clamp, Hose
Elbow, Street (1/4”)
Bushing, Reducer
(1-1/2 x 1/4”)
Plug (1-1/2”)
Bushing, Reducer
(1/2 x 1/4”)
“Guard, Belt
●Bracket, Guard Mounting
“Screw, Hex Head CaP
(5/16-18 X 3/4”) Coil Mounting
“ - Items not shown on Illustration.
,
{
CIT
MA
EAI
179-0337
10
23
fATER COOLED WITH WATER COOLED
OLD (HOUSED MODELS) INSTALLATION
/—.
EXHAUST
-
‘ MODELS
ZJ-22
g
[
43
\
DETAI
L-A””
---- \
/
zt- 64
I
\
49
50
tl-
)0”
-16-15
i-5-a
62
REF.
NO.
,.. .
‘,
-T
3
4
5
6
7
8
9
10
11
12
,.- —----
/-’ 7
PART
NO.
504-0019
110-0526
800-0Q07
862-0001
850-0040
307-0833
5054100
505-0040
505-0185
503-fM89
an.
USED
1
;
2
2
1
5
4
6
6
1
13
14
15
16
17
18
19
21
22
23
24
25
26
27
28
130-0488
800-0Q28
862-0002
850-0045
526-0115
505-0317
505-0402
800-0050
850-0050
154-0611
154-1245
870-0053
813-0?02
850-0030
155-0660
1
4
8
10
4
1
1
8
24
4
2
8
10
10
2
29
30
31
155-0661
155-0659
505-0373
2
2
1
32
33
34
35
155-0615
155-1047
505-0216
1
36
504-0005
;
1
2
REF.
NO.
——
38
39
40
41
42
43
44
PART
DESCRIPTION
Valve, Lockshield
Nipple & Bracket Assembly
Screw (?/4-20 x 1”)
Nut (1/4-20”)
Lockwasher
(1/4”)
Valve, Solenoid
Nipple, Close (1/2” )
Elbow (1/2” X 90”)
Nipple, Half (1/2 x 1-1/2”)
Clamp, Hose
Hose, Order 23” of Bulk
Hose #503-0386
Support, Pipe
Screw (5/16-18 x 1“)
Nut (5/16-18”)
Lockwaaher
(5/16”)
Flatwasher (5/16”)
Tee (1-1/2”)
Plug (1-1/2” )
Screw (3/8-16 x l“)
Lockwasher
(3/8”)
Flange, Water Inlet
Manifold, Water Cooled
Nut (#10-32)
Screw (#10-32 x 5/8”)
Lockwasher
(#10-32)
Bracket, Exhaust Shield
Mounting
Band, Shield Mounting
Shield - Exhaust Header
Tee, Reducer
(2-1/2 x 2-1/2x 3“)
Nipple, Half
Tube Assembly, Exhaust
Elbow, Street (2-1/2” )
Hose, Order 38” of Bulk
Hose #503-0386
Cock, Drain
PART
NO.
505-0474
505-0398
505-0272
502-0365
503-0384
145-0178
45
)
63’
1
1
7
4
2
4
1
1
46
47
49
50
52
53
54
55
503-0354
130-0452
505-0131
504-0028
505-0108
505-0018
505-0010
2
1
1
1
1
56
57
58
59
60
61
62
63
64
65
66
503-0032
505-0011
505-0426
505-0424
155-1048
505-0057
130-0454
130-0455
104-0091
154-0592
800-0026
2
1
1
1
;
1
1
16
2
2
69
800-0026
4
70
130-0828
1
; NOTE:
~
ON.
USED
;
1
PART
DESCRIPTION
Nipple, Half (1-1/2 x 5“)
Tee, Side Outlet (1-1/2” )
Nipple. Half (1-1/2 x 4“)
Clamp, Hose
Hose
Gasket, Flange
Hose, Order 11” of Bulk
Hose #503-0386
Hose, Order 3“ of Bulk
Hose #503-0357
Clamp, Hose
Fitting, Water Inlet
Bushing (34 x 3/8”)
Cock, Drain
Tee (1/2”)
Bushing (1/2 x 1/4”)
Nipple, Half (1/4” )
Hose, Order 8“ of Bulk
Hose #503-01 10
Clamp, Hose
Elbow, Street (1/4” )
Bushing (1-1/2 x 1/4”)
Nipple (1-1/2 x 16-1/2”)
Tube Assembly, Exhaust
Plug (1/8”)
Guard, Belt
Bracket, Guard Mounting
Nut (3/8-24”)
Gasket Sets, Manifold
Screw, Coil Mounting
(5116-18 X 3/4”)
Screw, Hex Head Cap
(5/16-18 X 3/4”)
Bracket, SuppoR
See separate group for late models. Can be identified
by exhaust manifolds. This installation
does not have
ONAN cast into the manifolds.
WATE
REGULATO
LATE MOD[
CITY
:179-1007
NOTE:
COOLED WITH WATER COOLED EXHAUST AND MARSH
(HOUSED AND UNHOUSED MODELS) INSTALLATION
.s
see Sep ate groups
by exha
on the I
t manifolds.
nifolds.
for early models.
This installation
,,
-..
~,
Can be identified
has ONAN cast
F
8910
\
‘o
3+
/---$,,
64
REF.
NO.
—
I
,.-—--.\
.,
10
‘ 11
!
I!
;
:
,’->,
4
526-0115
850-0045
862-0002
154-1453
154-0592
813-0102
850-0030
870-0053
155-0660
4
4
4
;
10
10
8
2
155-0661
155-1048
155-0615
505-0373
2
16
17
18
505-0216
155-1047
2
1
1
19
505-0399
4
20
21
22
23
503-0189
505-0185
505-0040
505-0100
155-0659
520-0755
520-0110
850-0050
104-0091
6
6
4
5
2
8
8
16
16
i26
!
800-0028
12
13
14
15
Ig
,,..—
OTY.
USED
1
ig
;
PART
NO.
27
28
;
1
PART
DESCRIPTION
REF.
NO.
——
29
30
31
Hose. Order 23” of Bulk
Hose #503-0386
Screw, Hex Head Cap
(5/16-18 X 1‘“)
Washer, Flat (5/16” )
Washer, Lock (5/1 6“ )
Nut, Hex (5/1 6-18” )
Manifold Assembly (LH)
Gasket Set, Manifold
Screw, Hex Head Cap
Washer, Lock (#1 O)
Nut, Hex (#1 O-32)
Bracket, Exhaust Shield
Mounting
Band, Shield Mounting
Tube Assembly, Exhaust
Nipple, Half
Tee, Reducer
(2-1/2 x 2-1/2x 3“)
Elbow, Street (2-1/2” )
Tube Assembly, Exhaust
Hose, Order 38” of Bulk
Hose #503-0386
Bushing, Reducer
(1-1/2 x 1/2”)
Clamp, Hose
Nipple, Half (1/2 x 1-1/2”)
Elbow (1/2” X ~“ )
Nipple, Close (1/2” )
Shield, Exhaust Header
Stud (5-3/4 X 3/8-24”)
Stud (4-1/2 X 3/8-24”)
Washer. Lock (3/8” )
Nut, Flex (3/8-24” )
PART
NO.
154-1452
504-0005
PART
DESCRIPTION
QTY.
USED
1
2
1
32
33
34
35
36
37
503-0354
130-0452
505-0131
504-0028
130-0499
821-0014
2
1
1
1
1
6
38
800-0007
2
“39
40
41
42
43
44
45
46
47
48
51
850-0040
862-0001
110-0526
505-0474
505-0317
130-0488
505-0424
503-0364
505-0272
503-0365
2
2
1
1
2
1
1
2
1
4
1
53
55
56
307-0833
505-0021
309-0241
57
800-0026
2
Manifold Assembly (RH)
Cock, Drain
Hose, Order 3“ of Bulk
Hose #503-0357
Clamp, Hose
Fitting. Water Inlet
Bushing, Reducer (3/8 x 3/4”)
Cock, Drain
Bracket, Heat Exchanger
Screw, Lock Head
(5/16-18 X 1/2”)
Screw, Hex Head Cap
(1/4-20 X l“)
Washer, Lock (1/4” )
Nut, Hex (1/4-20” )
Nipple & Bracket Assembly
Nipple Half (1-1/2 x 5“)
Tee (1-1/2”)
Suppoct, Pipe
Nipple (1-1/2 x 16-1/2”)
Hose
Nipple, Half (1-1/2 x 4“)
Clamp. Hose
Hose, Order 11” of Bulk
Hose #503-0386
Valve, Solenoid
Bushing, Reducer (3/4 x 1/2”)
Valve, Water Temperature
Control
“Screw, Hex Head Cap
(5/16-18 X 3/4”)
Coil Mounting
“ - Item not shown on Illustration.
;,
)
65
!
CITY
WATI
AND
MARS
1 COOLED WITH WATER
I REGULATOR
(HOUSED
,--,
COOLED EXHAUST MANIFOLD
MODELS) INSTALLATION
179-0402
r 21-22
239t5
W
JaLi
I
/i
/
43
‘II
}1~
\
—,—
r
‘
DETAI
/
-
—
L“”A””
\\\
Y
19
\
\
“Y
‘~16-1~-,4
13+
12
7
64
I
10
II
to
5}
0
J
50
A
2
>
—.-.,,
3’
1
w
=66-16-15
4-5-6
66
,,
-----
- REF.
_NO.
PART
NO.
1
130-0628
309-0241
2
i
I
~
:
-—-..
i
OTY.
USED
1
1
3
4
5
6
7
8
9
10
11
12
110-0526
600-0007
662-0001
650-0040
307-0833
505-0100
505-43040
505-0185
503-0189
13
14
15
16
17
130-0488
800-0028
662-0002
850-0045
526-0115
505-0317
505-0289
1
4
8
10
4
2
1
:;
23
24
25
26
27
28
505-0021
800-0050
650-0050
154-0611
154-1245
870-0053
813-0102
850-0030
155-0660
2
8
24
4
2
8
10
10
2
29
30
31
155-0661
155-0659
505-0373
2
2
1
;:
20
;
2
2
1
5
4
6
6
1
PART
DESCRIPTION
Bracket, Support
Valve, Water Temperature
Control
Nipple&
Bracket Assembly
Screw (1/4-20 x 1”)
Nut (1/4-20.’ )
Lockwasher
(1/4”)
Valve, Solenoid
Nipple, Close (1/2” )
Elbow (1/2” X 90° )
Nipple, Half (1/2 x 1-1/2”)
Clamp, Hose
Hose, Order 23” of Bulk
Hose #503-0386
Support, Pipe
Screw (5/1 6-18 x 1”)
Nut (5/16-18”)
Lockwasher
(5/16”)
Flatwasher (5/16”)
Tee (1-1/2” )
Bushing. Reducer
(1-1/2 x 3/4”)
Bushing (3/4 x 1/2”)
Screw (3/8-16 x 1”)
Lockwasher
(3/8”)
Flange, Water Inlet
Manifold, Water Cooled
Nut (#10-32)
Screw (#1 O-32 x 5/8”)
Lockwasher
(#1 O)
Bracket, Exhaust Shield
Mounting
Band, Shield Mounting
Shield, Exhaust Header
Tee, Reducer
(2-1/2 x 2-1/2x 3)
REF.
NO.
32
33
’34
; 35
36
37
36
40
41
42
43
44
PART
NO.
QTY.
USED
1
155-0615
155-1047
505-0216
;
1
2
504-0005
505-0132
505-0474
505-0272
503-0365
503-0364
145-0178
1
1
1
4
2
4
1
45
1
46
47
48
49
50
51
59
60
61
62
63
64
65
66
503-0354
130-0452
505-0166
505-013?
504-0028
505-0084
505-0424
155-1048
505-0057
130-0454
130-0455
?04-0091
154-0592
800-0026
67
505-0102
2
1
1
‘1
1
1
1
;
1
1
16
2
6
“1
PART
DESCRIPTION
Nipple, Half
Tube Assembly, Exhaust
Elbow, Street (2-1/2”)
Hose, Order 38” of Bulk
Hose #503-0386
Cock, Drain
Elbow (3/4” X 90° )
Nipple, Half (1-1/2 x 5“)
Nipple, Half (1-1/2 x 4“)
Clamp, Hose
Hose
Gasket, Flange
Hose, Order 20” of Bulk
Hose #503-0386
Hose. Order 3“ of Bulk
Hose #503-0357
Clamp, Hose
Fitting, Water Inlet
Tee (3/4” )
Bushing (3/4 x 3/8”)
Cock, Drain
Nipple (3/4 x 2-1/2”)
Nipple (1-1/2 x 16-1/2”)
Tube Assembly, Exhaust
Plug (1/8” )
Guard, Belt
Bracket, Guard Mounting
Nut (3/8-24” )
Gasket Set, Manifold
Screw, Coil Mounting
(5/16-18 X 3/4”)
Nipple, Close (3/4” )
CITY VI kTER COOLED
179-0091
I
(UNHOUSED
23
—
4
MODELS)
INSTAL .LATION
—.
5
8,9,~0,
,,,.—.
\,
34
NO.
1
2
3
4
5
6
7
8
‘PART
NO.
505-0402
505-0317
505-0474
503-0364
503-0365
605-0398
505-0272
800-0028
:
12
13
662-0002
850-0045
526-0115
130-0488
505-0424
:
14
15
16
505-0010
505-0426
9
10
11
:
19
m-v
USEI
7
PART
DESCRIPTION
REF.
NO.
4
4
4
1
1
505-0011
1
1
503-0032
503-0032
2
1
505-0018
1
,.,
1
2
Tee, Pipe (1-1/2”)
Nipple, Half (1-1/2 x 5“)
Hose, Radiator
Clamp, Hose
Tee, Side Outlet (1-1/2”)
Nipple, Half (?-1/2 x 4“ )
Screw, Hex Head Cap
(5/16-18 X l“)
Nut, Hex (5/16-18” )
Washer, Lock (5/1 6“ )
Washer, Flat (5/16” )
Clamp, Pipe
Nipple, Pipe
(1-1/2 x 16-1/2”)
Elbow, Street (1/4”)
Nipple, Half (1/4 x 1-)
Bushing, Reducer
(1-1/2 x 1/4”)
Clamp, Hose
Hose - Order 16-1/4” of
Bulk Hose #503-01 10
Bushing, Reducer
(1/2 x 1/4”)
Hose - Order 3“ of Bulk
Hose #503-0357
Clamp, Hose
WY.
USED
505-0085
130-0452
505-0166
505-0131
1
1
26
27
28
504-0028
505-0324
1
2
1
29
30
31
503-0189
505-0132
800-oo23
2
32
33
34
862-0001
2
2
8
35
36
38
X30-0499
Plug, Square Head
1
1
2
4
1
1
4
PART
NO.
z
41
~ 42
821-0014
110-0810
307505-0102
130-W34
130-0455
1
1
:
1
1
1
;
1
1
+; “ - Not shown in Illustmtion.
PART
DESCRIPTION
Nipple, Pipe (3/4 x 2“)
Fitting. Water tnlet
Tee, Pipe (3/4”)
Bushing, Reducer
(3/4 X 3/8”)
Cock, Drain
Nipple, Half (3/4 x 2“ )
Hose - Order 8“ of Bulk
Hose #503-0249
Clamp, Hose
Elbow, pipe (3/4 X 90° )
Screw, Hex Head Cap
(1/4-20 X 1-3/8”)
Nut, f_k?X(1/4-20”)
Washer, Lock (1/4”)
Screw,
Lock Head
(6/16 X 2“)
Bracket
Heat Exchanger
Vafve, Globe
Bracket & Nipple
Vatve, Solenoid
Nipple, Close (3/4”)
“Guard, Belt
“Bracket
Belt Guard
t
CITY WATER
COOLED
(HOUSED
MODELS)
INSTALLATION
., —.
179-1005
12245
\/l
\
17
1514[6
37
36
25
22A
38
,-.
”
‘,
)
! REF.
NO.
.)
OTY.
USED
1
2
3
4
5
6
7
8
505-0402
505-0317
505-0474
503-0364
503-0365
505-0398
505-0385
80M028
1
1
2
4
1
1
4
9
10
11
12
13
862-0002
850-W45
526-0115
130-0488
505-0424
4
4
4
1
1
14
15
16
505-0011
505-0010
505+$26
;
1
17
18
503-CQ32
7
,’-
PART
NO.
2
1
PART
DESCRIPTION
Plug, Square Head
Tee, Pipe (1-1/2”)
Nipple, Half (1-1/2 x 5“)
Hose, Radiator
Clamp, Hose
Tee, Side Outlet (1-1/2” )
Nipple. Half (1-1/2 x 2“)
Screw, Hex Head Cap
(5/16-18 X l“)
Nut, Hex (5/16-18” )
Washer, Lock (5/16” )
Washer, Flat (5/16”)
Clamp, Pipe
Nipple, Pipe
(1-1/2 x 18-1/2)
Elbow, Street (1/4” )
Nipple, Half (1/4 x 1”)
Bushing, Reducer
(1-1/2 x“ 1/4”)
Clamp, Hose
H&e, Order lG1/4° of
Bulk Hose #503-01 10
REF.
NO.
PART
NO.
19
505-0018
1
1
20
69
QTY.
USED
21
22
23
24
25
503-0354
504-0028
130-0452
505-0?66
505-0131
2
1
1
1
1
26
27
28
29
30
31
505-0102
130-0528
130-0828
505-0084
505-0132
800-0023
2
1
1
2
32
33
36
38
39
862-MKN
850-0040
504-0046
2
2
1
1
1
110-0810
307-0835
;
PART
DESCRIPTION
Bushing, Reducer
(1/2 x 1/4”)
Hose, Order 3“ of Bulk
Hose #503-0357
Clamp, Hose
Cock, Drain
Fitting, Water Inlet
Tee, Pipe (3/4” )
Bushing, Reducer
(3/4 X 3/8”)
Nipple, Close (3/4”)
Support, Pipe
Bracket, Support
Nipple (3/4 x 2-1/2”)
Elbow. 90° (W4° )
Screw, Hex Head Cap
(1/4-20 X 1-3/8”)
Nut, Hex (1/4-20” )
Washer, Lock (1/4” )
Valve, Globe
Bracket & Nipple
Valve, Solenoid
...” —’.
INSTALLATION
r=
-42
—
20
I
IT-
6
1-
17
r7.
J
I
I
/
!
21
“
[
22
y
I
\
3
,
2’
2z-
-—
1’
J
)
I
““
6–5
1
.
1
..—
--—
—
—.
it ,
J
11
—
r
--—
i—.-—
.“--
‘v
--
/-
23
I
1
I
I
U .-—
,/—, i,
,.-—
-,,
WATER
COOLED
INSTALLATION
i
~179-1006
‘NOTE
i
EXHAUST
MANIFOLD
(RADIATOR
COOLED)
- LATE MODELS
See separate group for early models. Can be identified
by exhaust manifolds. This installa~on has ONAN cast
into the manifolds.
,’
P
6
,—..
6
14
zREF.
i NO.
.—
1
:
2
3
;4
PART
NO.
—
504-0028
154-1453
870-0053
813-0102
ON.
USED
1
1
8
8
.‘5850-0030
‘
6
155-1048
;
7
155-0661
i
8
155-0660
8
1
2
2
2
10
11
;
b,
17
18
19
155-0815
505-0373
1
1
155-1047
130-0745
505-0185
505-4)040
505-0399
1
1
8
5
4
154-1452
~08.
.
;
.— 3
REF.
No.
PART
DESCRIPTION
x
Cock, Drain
Manifold Assembly (LH)
Nut, Hex (#10-32)
Screw, Round Head Mounting
X 5/8”)
(#lM2
Washer, Lock (#IO)
Tube, Exhaust Assembly
Band, Shield Mounting
Bracket, Exhaust Shield
Mounting
Hose, Order 8 of Bulk
Hose #503-0191
Nipple, Exhaust Tube
Tee, Re@c@I
(2-1/2 x 2-1/2x 3“)
Tube, Exhaust Assembly
Water Line, Manifold Drain
Nipple, Half (1/2”)
Elbow (1/2” X ~“ )
Bushing, Reducer
(1-1/2 x 1/2-)
Manifold Assembly (RH)
Cock, Drain
. Tee (1/2”)
-.
21
22
23
24
25
28
27
28
29
30
31
32
33
34
,.
72
PART
NO.
503-0189
148-0274
505-0019
505-0248
505-0100
503-0191
505-0216
520-0110
520-0755
850-0050
104-0091
155-0859
154-0592
800-oo28
35
850-0045
38
37
505-0185
503-0191
ON.
uSED
DESCRIPTION
Clamp, Hose
Clamp, Hose
Hose, Order 30” of Bulk
Hose #503-0191
Bushing, R4ucer
(1/2 x 3/8”’)
Elbow, Street (46” X 112”)
Nipple, close
(1/2”)
Hose (13-1/2”)
Elbow. Street (2-1/2”)
Stud (3/8-24 X 4-1/2”)
Stud (3/8-24 X 5-1/2”)
Washer, Lock (3/8”)
Nut. *X
(YS24”)
Shield, Exhaust Header
Gasket Set, Manifold
“Screw, Hex Head Cap
(5/18-18 X WV)
Coil Mounting
“Washer, Lock (5/16” )
Coil Mounting
Nipple, Half (1/2” x 1-1/2”)
Hose, Rubber (3/4 x 1-1/8”)
- - Not shown in Illustration.
REF.
NO.
T
PART
NO.
ON.
USED
1
1
1
1
130-0635
130-0454
130-0455
130-0636
850-0050
800-0050
4
4
12
504-0028
505-0043
505-0220
4
2
13
::
130-0478
503-0354
16
17
18
19
20
21
505-0130
503-0332
505-0261
505-0140
504-0062
505-0444
22
23
503-0365
6
1
24
26
27
505-0102
3074835
504-0046
2
1
1
2
3
4
5
6
I
7
11
1
/
1
j
2
1
1
4
PART
DESCRIPTION
Standpipe
Guard, Belt
Bracket, Belt Guard
Bracket, Standpipe Mounting
Lockwasher
(3/8”)
Screw, Hex Head Cap
(3/8-1 6 X 1 “ )
Cock, Drain
Elbow (1-1/2” X 90° )
Nipple, Close
(1-1/2 x 1-3/4”)
Fitting, Water Inlet
Clamp, Hose
Hose - Order 3“ of
Bulk Hose #503-0357
Plug, Square Head (3/4” )
Hose, Radiator Upper
Nipple (1-1/2 x 4-1/2”)
Plug, Square Head (l”)
Valve, Vacuum Relief
Nipple, Half
(1-1/2 X 2-1/4”)
Clamp, Hose
Hose - Order 7“ of Bulk
Hose #503-041 1
Nipple, Close (3/4” )
Valve
Valve, Lockshield
/—\
\
WATER
/-.,
,
JACKET
HEATER
(120 VOLTS)
INSTALLATION
179-0086
UTD.
OF
ON
RIGHT
ENGINE
t?ER~
6@NK
UE19D
I
9 –10
&
7
4
CORD
SUPPfXD
LUITH ITEM
}4
4-
6
BRBCKET
,--,,
Wlri’i
SUPPLIED
Irkw
4
-4
5
/3
tE3
SUPPA
w/TH
REF.
NO.
PART
NO.
3osi6i6
‘T
QTY.
USED
12
1
1
1
1
1
3
1
2
2
2
1
?3
1
2
3
4
5
6
8
9
JO
11
33Mm2
333-0013
333-0052
503-0163
m31
505-OI35
52WM46
87M053
S50a30
14
5050019
16
17
18
19
505-0?01
606-0164
F04—W03
13WT55
1
1
+- 1
1
1
13
PART
DESCRIPTION
Thermostat
Box, Thermostat
Cover, Thermostat
Box
H-ter
Clamp, Hose
Clamp. Hose
Nipple, Half (3/8 x 1-1/2”)
Stud
Nut+ Hex (#1 fJ-32)
Lockwasher
(#10)
Hose - Order 12” of Bulk
Hose #503-02S6
Hose - Order ?1” of Bulk
Hose #503-0366
Bushing, Reducer
(?/2 X 3/8”)
Nipple, Close (1/4”)
Tee (1/4”’ )
Valve, Drain
Bracket
IED
/TEAf
4
—11
WATER
1
JACKET
HEATER
(240 VOLTS)
INSTALLATION
\
179-0358
8
.
_—,—
n
WI?7ER Pi
80 Dy
HEATING
ELEMENT
rl
I
I
12
~+
37 ~
_—.
I
I
_—l
i–_
I
L
41
J
_——
———
- — 24o
-—
.VOL=
REF.
NO.
7
AC
PART
NO.
ON.
USED
1
309-0256
2
-57
33334056
4
333-CK)73
5
503-0183
6
503-0131
7
50%3119
8
606-0135
9
332-0672
10
870-0053
11
650-oo30
12
:
1
13
1
1
1
1
;
2
2
1
14
505-0019
1
16
17
18
19
505-0101
505-0184
504-0003
130-0755
1
1
1
1
74
PART
DESCRIPTION
Thermostat
Box, Thermostat
Cover, Thermostat
Box
Heater
Clamp, Hose
Clamp. Hose
Elbow, Stud (3/8 X 45° )
Nipple, Half (3/8 x 1-1/2”)
Stud
Hex Nut (#10-32)
Lockwasher
(#10)
Hose, Order 8“ of Bulk
Hose #503—03%
Hose, Order 11“ of Bulk
Hoaa #503-0386
Bushing, Reducer
(1/2 X 3/8”)
Nipple. close (1/4- )
Tee (1/4”)
Valve, Drain
Bracket
“
.—.
\
(
OPTIONAL
,. ....
HYDRAULIC
INSTALLATION
GOVERNOR
179-0223
P
7
nllllh-rlin==~
?PF
n
/=-
c~f~~o--i
—
L)l
‘ b=.
-.
J
F
l-”
-
I
‘ REF.
NO.
>
,/-\, ,)
mY.
USED
PART
NO.
1
145-0375
T
2800—0W3
2
3
4
5
6
7
8
850-0040
862-0001
150-1036
115-0025
520-0515
151-0332
4
2
2
4
1
1
9
10
150-0896
151-0325
1
1
11
12
151-0331
800-oo31
1
2
13
16
17
18
145-0441
S50-0045
882-0015
502-0246
1
2
2
1
20
21
22
23
24
151-0296
151-W99
151-0300
1514319
812-0155
1
1
1
1
1
25
502-0106
1
26
27
504-0077
120-0854
1
1
9 - Not shown
. .
WHEN
GOV.
PLATE.
i
L__3J
..
/.—... ;
,.
-.
smTS
LIN6
‘$
<
A,\GNSLOTSVW/GC)V
in Illustration.
75
PART
DESCRIPTION
Link, Throttle Lever
Extension
Screw, Hex Head Cap
(1/4-20 X 1/2”)
Lockwasher (1/4”)
Nut, Hex (1/4-20” )
Joint, Governor Ball
Nut, Hex (1/4-28” )
Stud, Governor Control
Arm, Governor Spring
Mounting
Spring, Governor
Bracket, Governor Spring
Mounting
Arm. Governor
Screw, Hex Head Cap
(5/16-18 X 1-1/2’. )
Body, Throttle
Lockwasher
(5/16”)
Nut, Hex (5/16-18’”)
Elbow, 3/8” Inverted
1/8” Pipe
Drive Kit, Governor
Spacer, Drive
Coupling, Drive
Governor, Hydraufic
Screw, Round Head Machine
(1/4-20 X 1-1/4”)
“Connector,
3/8” Inverted
1/8’. Pipe
“Valve, Check
“Line, Oil
AS5EMB~
TO ADAPTER
OPTIONAL
NATURAL
[AUTOMATIC
179-0253
-.
LPG VAPOR
INSTALLATION
GAS AND
CHANGEOVER)
t
,
\
2
f
35
5
34
!1
\
4
1’P& —
i
&
6
0
-
+
5
16
1!5
14
13 12
17
18
‘
3
,.
,21
3
‘
3
2
27
27,25
‘REF.
NO.
,—
PART
NO.
QTY.
USEt
1
14CG=
1
2
148-0592
1
3
505-0102
i
:
6
7
%%%’
5054304
148-0601
2
2
5
1
1
-
8
505-0023
1
9
10
;“11
:, 12
; 13
: 14
505-0042
505-0258
331-0101
307-0837
505-0177
748-0627
2
1
1
1
2
1
:,.15
: 16
:.
L.
307-0312
148-0636
1
~
:
PART
DESCRIPTION
Air Cleaner
‘Carburetor
(Immo #200 with
1-3/4” Flange & 3-1/16”
Atr Hose)
Nipple, Close (3/4” )
Bushing, Reducer (1 x 3/4”)
Nipple, Close (1”)
Tee (1”), Pipe
“Valve, Pressure Reduction
(Impco #T-30)
Bushing, Reducer
(1-1/4 x l“)
Elbow (1-1/4 X ~“ ), pipe
Nipple (1-1/4 x 3“), Ptpe
Hanger (1-1/4”)
Valve, Solenoid
Nipple, Close (1-1/4-)
“Switch, Pressure
(Impco #AP-153-R33)
Valve, Magnetic
“Valve, Pressure Reduction
(Impco #T-30 Less
Pressure Spring)
-- --
27
REF.
NO.
PART
NO.
17
148-0626
18
19
20
21
505-0041
148-0620
850-0055
800-0071
22
23
24
25
145-0358
145-0410
145-0185
150-0638
850-0040
1154025
S?0-0517
191-0101
505-0249
505-0766
z
28
29
30
31
32
505-0099
28
2?
QTY.
uSED
1
1
1
2
2
:
1
1
1
1
1
PART
DESCRIPTION
‘Valve, Adjustment
(Impco #AB1-32 - l“)
Elbow (1 x 90° ), piPe
Collar, Shaft
Washer (7/16), Lock
screw (7/lG14
x 1“ ),
Hex Head Cap
Adapter, Carburetor
Body Assembly. Throttle
Gasket
Joint Ball
Washer (1/4”), Lock
Nut (t/4-28), HeX
Stud
Strap, Generator Adjusting
Tee (1-1/4”)
Bushing, Reducer
(1-1/4 x l“)
Nipple. Close (1/4” )
“ - For components
contact your nearest Impco dealer
or Impco Division, 16916 Gridley Place, Cerritos,
California
90701
.. .
..
76
/ ,—....
OPTIONAL
NATURAL GAS AND LPG LIQUID
(MANUAL CHANGEOVER)
INSTALLATION
;79-0259
1
19
\
/
22.21,20
23
24
2s
37
35
8
34
9
17
2s
*
2728
29
17
w
32
33
36
,0
,}
12
+
\3
\
y
7
11
e
10
,1
+:
J-+
+
9
I
9
‘3
,
i ; ,+
e
OTV.
REF.
NO.
——
PART
NO.
1
146-0726
1
2
3
8
9
10
11
12
13
17
19
20
503-0324
505-0102
503-0189
505-0135
505-0039
505-0101
504-0028
505-0060
505-0132
307-0268
WO—0009
2
1
4
3
2
3
1
1
2
1
2
21
22
23
650-0040
662-0001
146-0625
2
2
1
24
146-0631
1
USED
$
8
REF.
NO.
DES%%ON
PART
NO.
1
25
Carburetor
and Valve
Assembly
Nippte, Half (3/4 x 2“ )
Nippte, Ctose (3/4” )
Clamp, Hose
Nipple (W8 x 1/2”). Half
Elbow (W8), Pipa
Nlppie, close (3/8”)
Cock, Drain (LV8”)
Tee, Pipe (3/8”)
Elbow (3/4-), Pipe
Valve, Solenoid
Screw, Hex Heed Cap
(1/4-20 x 1-1/2”)
Waatwr (?/4”), Lock
Nut (1/4-20), *X
“Converter Assembly,
Gas
(Impco Modef EB)
Bracket, Vaporizer
OTV.
USED
26
505-0019
1
27
28
29
505-0356
504-0005
1
1
1
30
32
33
34
503-0249
14a0274
131-0182
505-0021
1
1
1
.1
.Z
502-0227
505-0071
505-0?07
1
1
1
37
PART
DESCRIPTION
Hose, Order 42” of Bulk
Hose #503-0386
Bushing, Reducer
(1/2 X 3/8”’)
‘
Elbow, Reducer (1 x 3/4”)
Cock. Drain (1/8 )
Nipple (3/4 x 2-1/2’.),
Ptpe
Hose (314” X 8-3[4”’ )
Bracket, Hose
Line, Water
Bushing, Reducer
(3/4 x lrz”)
Connector,
Inverted Male
Nipple (3/4 x 2“ ), Pipe
Nipple, Short (1 x 2“ )
“ - For conwmnents contact your nearest lmpco dealer
or Impco Division, 16916 ‘Gridley Place, Cerritos,
~, ...@ii#mia
80701.
n
OPT
(NA
INAL CARBURETOR
AND REGULATOR ASSEMBLY
JRAL GAS AND LPG — MANUAL CHANGEOVER)
,148-0619
m
\
,/
———.
.—..
s
8
/“
10
9
9
REF.
NO.
T
:
1
148-0601
1
1
4
5
6
7
8
9
?45-0358
145U328
150-0638
?15-0025
73
14
15
QTY.
USED
148-0592
505-0102
505-0129
800-oo71
10
11
●
PART
NO.
520-0629
148-0620
850-0055
145-0185
;
1
;
4
1
1
;
2
PART
DESCRIPTION
*Carburetor
(Impco #200 with
1-3/4” Flange and 3/16”
Alr Horn)
“Valve, Thermal (Impco #T-30)
Nipple, Close (3/4 x 1-3/8)
Bushing, Reducer (1 x 3/W)
Screw, Hex Head
(7/16-14 x 1“’)
Adapter, Carburetor
Body Assembly, Throttle
Joint. Ball
Nut, Hex (?/4-28” )
Washer, Lock (1/4° )
Stud
Collar, Shaft
Washer, Lock (7/16” )
Gasket
- For components contact your neareat lmpco dealer or
Impco D’ivision, 16916 Gr;dley Place, Cerritoa,
California
90701.
78
,.—..,
\
f
.
IOPTIONAL
CARBURETOR
(NATURAL
GAS
–
AND REGULATOR
ASSEMBLY
GASOLINE)
148-0632
/’
6
d
J
..
..-,.
.\
>..”.
.
/u
REF.
NO.
T
PART
No.
WY.
USED
14m7
2
503-0550
35034354
4
4
5
6
146-0596
1
7
505-0102
B .505-0129
9
146-0601
1
1
1
,,.—-....)
PART
DESCRIPTION
Adapter, Carburetor
Adapter, Hose
clamp
Gasket (Supplied with
Mixer) - Impco #G7-2I
SCreW (Supplied with Mixer)
Impco #51-19
“Carburetor
Mixer - (Impco
#200 with S1/16
Air
Horn)
Nipple (3/4 x 1-3/8”)
Bushing, Reducer (1 x 3/4”)
“Regulator
- Natural Gas
(Impco #T-30)
“ - For wmponents
contact your nearest Impw dealer
or lmpco Division, 16916 Gridley Place, Cerritos,
California 90701.
79
-
GROUP
OPTIONAL
CARBURETOR
AND REGULATOR
ASSEMBLY
(LPG VAPOR)
,’
—.
.,
148-0682
\
I
D
u
REF.
No.
-7
PART
NO.
148-0636
PART
DESCRIPTION
al-v.
USED
1
“Regulator,
Natural
Gas
fimpco #T-30 Less Pressure
Spring)
Bushing, Reducing (3/4 x1”)
Ntpple, Close (3/4x 1-3/8)
Valve, Magnetic (3/4”)
“Carburetor - Natural Gas
(Impco #200 with 1-3/4”
Flange & 3-1/16
Air Horn)
2
3
4
5
!505-0129
505-0102
307-0312
148-0592
6
800-0071
2
Screw, Hex Head Cap
(7/16-14”)
7
8
850-0055
110-0445
2
4
98504045
10
145-0358
145-0185
11
12
115-0025
4
1
2
4
Washer, Lock (7/16 )
Nut, Hex Head Cap
(5/16-24” )
Washer, Lock (5/16- )
Adapter, Carburetor
Gasket. Carburetor Flange
13
14
15
16
850-0040
520-0517
145-0410
150-0638
Nut Hex Head Cap
(1/4-28”)
Washer, Lock (1/4’”)
Stud (1/4-28 X 7“)
Body Assembly, Throttle
Joint, Ball (1/4-28 )
“ - For components
contact your nearest Immo dealer
or Irnpco Oiviaion, 16916 ‘Gridley Place, Cerritos,
~
@li&@SS97Q1.
. . . . ..
80
,,—-..,
OPTIONAL
(GASOLINE
.
CARBURETOR
- LPG LIQUID)
AND CONVERTER
ASSEMBLY
~48-0634
a
-.\
9
F–
NE~:
PART
NO.
an.
USED
307-0268
;
3
505-0101
6
7
8
505-01~
503-0189
:
4
1
9
1 “lo
~:11
-12
; 13
:,--14
.%5
131-0192
148-0274
502-0227
505-0021
505-0132
505-0071
“%48-0625
1
1
1
1
1
1
1
L.
..-
.
t
605-0039
;
2
1
E:rs
,,/----
\/
\
—
- -—.
REF.
NO.
PART
DESCRIPTION
Valve, SoIeno id
Nipple, Pipe (3/8 x 1”)
Elbow, Pipe (3/8” )
Cock, Drain (W8° )
Tee, Pipe (3/8’”)
Nipple, Half (3/80’)
Clamp, Hose
Hose, Order 42” of Bulk
Hose #503-0386
Line, Water
Clamp, Loop Type
Connector,
Inverted Male
Bushing, Reducer (3/4 x I/2’”)”
Elbow, Pipe (3/4” )
Nipple, Pipe (W4 x I-1/4”)
‘Convetier
Assembly, Ges
(Impco Model EB)
_
PART
NO.
16
1
17
505-0019
18
505-0107
19
505-0356
20
504-0005
21
505-0324
225CS0382
23
1
24
1
148-0631
“ - For components
PART
DESCRIPTION
OTY.
USED
1
1
1
1
2
1
contact
Carburetor Regulator Assembly
- LPG - See Optional
Carburetor Assembly
(Gasotin~LPG Liquid)
Bushing, Reducer (1/2 x 3/8”)
Nipple, Short (~ x 2“)
Elbow, Reducer (1 x 3/4”)
Cock, Drain
N@te, Half (3/4x 2“ )
Clamp, Hose
Hose, Order 12 of Bulk
Hose #503-0249
Bracket, Vaporizer
your
nearest Impco
or Impco Division, 16916 Gridley
@lifomia
90701.
81
dealer
Place, Cerritos,
OPTIONAL
(GASOLINE
CARBURETOR
7
- LPG LIQUID)
6
\/
\
4
4.5
I
e+’
REF.
NO.
1
3
4
PART
NO.
OTY.
USED
145-0396
503-0550
503-0354
4
5
6
146-0598
1
7
8
9
505-0102
505-0132
505-0324
1
1
1
PART
DESCRIPTION
Adapter, Carburetor
Adapter, l-lose
clamp
Gasket (Supplied with
Mixer - Irnpco #G1-21)
Screw (Suppfied with
Mixer - Impco #51-14)
“Carburetor
Mixer (Impco
#2W with 3-1/? 6- Air Horn)
Nipple (3/4 x 1-3/8”)
Elbow (3/4” X W“ )
Nipple, Half (3/4 x 2“)
/ -- ..,,
“ - For components
contact your nearest Impco dealer
or Impco Division, 16916 Gridley Place, Cerritoa.
California
90701.
82
)
OPTIONAL
\,,
CARBURETOR
CONVERTER
ASSEMBLY
“148-0694
L
I
I
2,3
--l
1
1
T
I
?7
‘5(REF)
2
“4
5
6
tfl
r
&
-
/
7
-=-+ -f
11 ---8
1
YAE
8.
1
7
,—.,
/,!
//
6
‘S
10
11
12
/..
‘) *
...
WY.
USED
307-0268
505-0101
:
5044028
2
1
505-0135
503-0189.
;
4
1
131-0192
148-0274
502-0227
505-0021
1
1
1
1
SO5-O1O6
1
1
1
,3
14
15
&
PART
NO.
II
10
2
—
—
17
“
7
9
148-0625
. .
.
3
12
\3
14
.
——
,!,
,1
.
PART
DESCRIPTION
REF.
NO.
Valve, Solenoid
Nipple, Pipe (3/8 x 1”)
Elbow, Pipe (3/8”)
Cock, Drain (3/8”.)
Tee, Pipe (3/&”)
Nipple, Half (3/8”)
Clamp, Hose
Hose, Order 42” of Bulk
Hose #SB-0386
Line, Water
Clamp, Loop Type
Connector,
Inverted Mafe
Bushing, Reducer
(3/4 x 1/2-)
Elbow, Pipe (1/2”)
Nipple, Pipe (1/2 x 1-1/2”)
●Converter Assembly. Gas
(}mpco Model EB)
PART
NO.
83
PART
DESCRIPTION
1’” Carburetor
“16
●
QTV.
USED
17
18
19
20
21
22
23
505-0019
505-0107
505-0356
504-OOUi
505-0324
503-0382
24
148-0631
1
1
1
1
;
1
1
and Regulator
Solenoid Assembly, LPG (See
Optional Carburetor AsSembly LPG Liquid)
Bushing. Reducer (1/2 x 3/8”)
Nipple, Short (1 x 2“)
Elbow, Reducer (1 x 3/4”)
Cock, Draiq
Nipple, Hatf (3/4 x 2“ )
Clamp, Hose
Hose, Order 12” of Bulk
Hose #503-0249
Bracket, Vaporizer
- For components
contact your nearest Impco dealer
or Impco Division, 16916 Gridley Place. Cerritos,
California 90701.
OPTIONA~
CARBURETOR
ASSEMBLY
AND REGULATOR
(LPG
LIQUID)
.–
I
148-0693
!
I
5
-2
,.—,
\,
u
REF.
NO.
——
1
2
3
4
5
PART
NO.
OTY.
USED
505-0132
505-0324
505-0102
307-0312
148-0592
;
1
1
6
800-0071
2
7
8
850-0055
110-0445
2
4
1
9850+045
10
145-0358
11
145-01s5
12
115-0025
4
1
2
4
13
14
15
16
1
1
1
2
850-0040
520-0517
145-0410
150-0638
PART
DESCRIPTION
Elbow (3/4”)
Nipple, Half (3/4 x 2)
Nipple, Close (3/4 x 1-3/8”)
Valve, Magnetic (3/4”)
“Carburetor,
Natural Gas
(Impco #2CKr)
Screw, Hex Head Cap
(7/16-14”)
Washer, Lock (7/16” )
Nut, Hex Head Cap
(5/16-24”)
Washer. Lock (5/16” )
Adapter, Carburetor
Gasket, Carburetor
Flange
Nut, Hex Head Cap
(1/4-28”)
Washer, Lock (1/4”)
Stud (1/4-26 X 9-7/8”)
Body Assembly, Throttle
Joint, Ball (1/4-28)
“ - For components
contact your neareat Impco dealer
or Impco Division, 16916 Gridley Place, Cerritos,
California 90701.
84
--..,
‘
OPTIONAL-CARBURETOR
(“,
. . . ..
ASSEMBLY
(NATURAL
“148-0678
(’
‘--l
\
\
S,la
PART
No.
;
3
~~~
4
5
6
7
8
9
10
11
13
14
aTY.
USED
PART
DESCRIPTION
“Carburetor
(Impco #200)
“Valve, Thermal (Impco #T-3o)
Nipple, Close (3/4 x 1-3/8”)
Bushing, Reducer
Screw. Hex Head Cap
(7/16-14 x l“)
Adapter, Carburetor
Body Assembly, Throttle
Joint, Ball
Nut, Hex (1/4-28” )
Washer, Lock (1/4” )
Stud
Washer, Lock (7/16” )
Gasket
148-0592
148-0601
505-0102
505-0129
8o0-oo71
145-0358
145-0410
150-0638
115-0025
850-0040
520-0517
145-0185
- For components
contact your nearest impco dealer
or Impco Division, 16916 Gridley Place, Cerritos,
. . California
90701.
-.
●
85
GAS)
,, .... \
MUFFLER
INSTALLATION
179-0260
,-.
)
PART
DEsCRIPTION
QTY.
USED
REF.
NO.
PART
NO.
1
2
3
4
5
155-0989
140-0757
155-0997
155-0789
800-0026
1
2
1
2
6
6
7
8
9
10
11
650-0045
662-0002
155-1003
154-0570
526-0172
600-0028
10
10
1
1
4
4
Muffler
Clamp
Shield, Muffler Heat
support, Muffler
Screw, Hex Head CaP
(5/16-18 X 314)
Washer, Lock (5/16” )
Nut, Hex (5/16-18 x 3/4”)
Tube Assembly, Exhaust
Flange, Union - Manifold
Washer, Flat
Screw, Hex Head CaP
(5/16-18 x 1“)
B6
,.-.—-\
ENGINE CONTROL
MONITOR
(12 VOLT PENN STATE)
SETS WITH ONE FAULT LIGHT
\
o
/’—
I
-.———
———
———
———
____
\ --—
—._
———
———
___
______
______ _ ———
___ —
.“/
REF.
NO.
Kl, K2
C2.5
C3
CR1 ,3,4,5,6
CR2
,P
.>
‘,)
PART
NO.
OTY.
USED
PART
DESCRIPTION
300-0730
1
307-1039
2
2
357-0004
359-0027
364-0017
361-0003
362-0025
:
1
1
1
2
Monitor, Engine Control
Complete
Relay
Capacitor
(.22 Mfd.)
-pacitor
(10 Mfd.)
Rectifier - Diode
Diode - Zener (7.s Volt)
Rectifier - Gate Control
Transistor
2N4S71
T~~7r
- Field Effect
362-0006
1
Tr~ist;
350-0526
350-0552
W169
350-0572
1
1
1
1
1
1
Resistor ( KKrO-Ohm)
Resistor (lSO-Ohm)
Resistor (22,000-Ohm)
Potentiometer
(3.5 Megohm)
Resistor.(1.0
Megohm)
Resistor (2.7~hm)
Resistor (27-Ohm)
Resistor (270-Ohm)
Resistor (2,200-Ohm)
Resistor (Z20-Ohm)
350-0517
350-0529
3!XM971
1
1
1
87
- Silicon
-
(PNP)
,,---
SPECIAL
(
PARTS LIST
FOR KB AND KR SERIES PENNSYLVANIA
APPROVED
GENERATING
MODELS
,. ,.;
&“- ““~:
,.
g.
Refer first to this list for Pennsylvania Approved Models. Parts not in this list refer to the main parts list (Key 1 for KB
and Key 2 for KR). When referring to the main parts list, reference to Spec letter or voltage also applies to these
models.
~~
,
These models are recognized
by the numbers 30 (Gasoline Fuel), 31 (Gaseous Fuel), or 131 (Liquid Petroleum
Fuel) appearing in the model. These numbers may appear’just before or after the diagonal line (/). The number
appearing
after the diagonal
line signifies
a standard
Pennsylvania
Approved
model. (Example:
65.0 KB15 R/131Q)
REPLACEMENT
REF.
NO.
—
--—-
PART
NO.
——
100-0869
QTY.
USED
100-0870
1
1 Oo-om
1
100-0855
1
CONTROL
REF.
NO.
?
18
REF.
NO.
PART
NO.
(ENGINE
an.
USED
SW~SELECTOR
308-0138
308-0327
300-0730
PART
NO.
32&&ii?
Key 1, International
Harvester Co.
Model UV-401
Key 2, International
Harvester Co.
Model UV-549
Key 1, International Harvester Co.
Model UV-401 -LPG Fuel Only
Key 2, International
Harvester Co.
Model UV-549-LPG Fuel Only
parts list for general
GROUP
CONTROL
PART
DESCRIPTION
1
NOTE: See Standard
ENGINE
1
1
1
GROUP
INSTRUMENTS
PORTION)
PART
DESCRIPTION
Spec N through P
Begin SpeC Q
Monitor, Engine Control
(See Separate Group for
Components)
(AC
OTY.
USED
1
description.
OUTPUT
PORTION)
PART
DESCRIPTION
Lock, Circuit
.
88
Breaker
Handle
Source Exif Data:
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