95X Series Manual
User Manual: 95X
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ViTREK 951i, 952i, 953i, 954i, 955i, 956i and 959i OPERATING & MAINTENANCE MANUAL 99 Washington Street Melrose, MA 02176 Phone 781-665-1400 Toll Free 1-800-517-8431 Visit us at www.TestEquipmentDepot.com 95x Series Operating Manual - December 12, 2011 About this Manual .........................................................................................................................................................8 Warranty Information ...................................................................................................................................................9 SECTION 1 – PRODUCT INFORMATION........................................................................................................................10 Features .......................................................................................................................................................................10 Available Models and Options .....................................................................................................................................11 Interfacing Options ..................................................................................................................................................11 DC Voltage Options ..................................................................................................................................................11 Internal AC Voltage Options ....................................................................................................................................12 External AC Voltage Option .....................................................................................................................................12 Pulse Testing Option ................................................................................................................................................12 Terminal Option .......................................................................................................................................................12 Power Input Option .................................................................................................................................................12 Rack Mounting Option .............................................................................................................................................12 Output Voltage/Current Limiting Options ...............................................................................................................12 SECTION 2 – SAFETY.....................................................................................................................................................13 Power and Grounding ..................................................................................................................................................13 Terminals and Wiring...................................................................................................................................................13 User Activated Safety Abort ........................................................................................................................................14 Automatic Safety Abort ...............................................................................................................................................14 SECTION 3 –INSTALLATION ..........................................................................................................................................16 General Specifications .................................................................................................................................................16 Initial Inspection ..........................................................................................................................................................16 Cooling .........................................................................................................................................................................17 Mounting Position and Orientation .............................................................................................................................17 Installing in a 19” Rack Enclosure ................................................................................................................................17 Line Power ...................................................................................................................................................................17 Connecting Option AC-30 to the 95x ...........................................................................................................................18 SECTION 4 – GENERAL FRONT PANEL OPERATION ......................................................................................................19 Front Panel ..................................................................................................................................................................19 Menu Operation and Data Entry .................................................................................................................................21 Base Menu State ......................................................................................................................................................21 Navigating Menus ....................................................................................................................................................22 Modifying Menu Entries ..........................................................................................................................................22 Adjusting the Display Contrast ....................................................................................................................................24 Locking and Unlocking Menus .....................................................................................................................................24 Page 2 of 151 95x Series Operating Manual - December 12, 2011 Unlocking Menus .....................................................................................................................................................24 Setting, Changing or Clearing a Menu Lock Password .............................................................................................25 Relocking Menus......................................................................................................................................................25 Unknown Menu Lock Password...............................................................................................................................26 Displaying Build Information .......................................................................................................................................26 System Configuration Settings.....................................................................................................................................27 Returning All Configuration Settings to Factory Defaults ............................................................................................28 SECTION 5 – TEST SEQUENCES ....................................................................................................................................29 Test Sequence Configuration .......................................................................................................................................29 Creating a New Test Sequence ....................................................................................................................................31 Editing an Existing Test Sequence ...............................................................................................................................31 Deleting an Existing Test Sequence .............................................................................................................................32 Selecting and Running an Existing Test Sequence .......................................................................................................32 Reviewing Test Results after Running a Test Sequence ..............................................................................................34 Displayed Measurement Results .................................................................................................................................36 Printing a Test Results Report .....................................................................................................................................36 Configuring the Test Results Report ........................................................................................................................37 Manually Commanding a Test Results Report .........................................................................................................38 Compensating for External Lead Leakage and Impedance ..........................................................................................38 SECTION 6 – TEST STEPS ..............................................................................................................................................40 Choosing Within the Voltage Withstand and Leakage Testing Group .........................................................................41 Choosing AC, DC or PULSE Testing...........................................................................................................................41 Choosing the Limits .................................................................................................................................................41 Breakdown Current .................................................................................................................................................42 Leakage Current .......................................................................................................................................................43 Arc Current and Time...............................................................................................................................................43 AC Voltage Withstand and Leakage Testing (ACez and ACW) .....................................................................................44 Actions While Running.............................................................................................................................................45 Configuring ..............................................................................................................................................................45 Connecting to the DUT ............................................................................................................................................47 Lead Compensation .................................................................................................................................................48 Examples ..................................................................................................................................................................48 Specifications ...........................................................................................................................................................49 AC Voltage Resistance and Capacitance Testing (ACIR and ACCAP) ............................................................................52 Actions While Running.............................................................................................................................................53 Page 3 of 151 95x Series Operating Manual - December 12, 2011 Configuring an ACIR Test Step .................................................................................................................................53 Configuring an ACCAP Test Step ..............................................................................................................................54 Connecting to the DUT ............................................................................................................................................55 Lead Compensation .................................................................................................................................................56 Examples ..................................................................................................................................................................56 Specifications ...........................................................................................................................................................57 DC Voltage Withstand and Leakage Testing (DCez, DCW and DCIR) ...........................................................................58 Actions While Running.............................................................................................................................................58 Optimizing Performance with High Capacitance Loads (>0.1uF).............................................................................59 Configuring ..............................................................................................................................................................60 Connecting to the DUT ............................................................................................................................................61 Lead Compensation .................................................................................................................................................62 Examples ..................................................................................................................................................................63 Specifications ...........................................................................................................................................................65 High Value Capacitor DC Leakage Testing (DCCAP and IRCAP)....................................................................................67 Actions While Running.............................................................................................................................................68 Optimizing Performance with High Capacitance Loads ...........................................................................................68 Configuring ..............................................................................................................................................................69 Connecting to the DUT ............................................................................................................................................71 Lead Compensation .................................................................................................................................................72 Examples ..................................................................................................................................................................72 Specifications ...........................................................................................................................................................73 Pulsed Voltage Withstand Testing (PULSE) .................................................................................................................75 Actions While Running.............................................................................................................................................75 Configuring ..............................................................................................................................................................76 Connecting to the DUT ............................................................................................................................................77 Lead Compensation .................................................................................................................................................77 Examples ..................................................................................................................................................................77 Specifications ...........................................................................................................................................................78 DC Breakdown Voltage Device Testing (BRKDN) .........................................................................................................78 Actions while Running .............................................................................................................................................79 Configuring ..............................................................................................................................................................79 Connecting to the DUT ............................................................................................................................................80 Lead Compensation .................................................................................................................................................80 Page 4 of 151 95x Series Operating Manual - December 12, 2011 Examples ..................................................................................................................................................................80 Specifications ...........................................................................................................................................................81 Choosing Within the Resistance Testing Group...........................................................................................................81 DC Low Resistance Testing (LowΩ) ..............................................................................................................................82 Actions while Running .............................................................................................................................................82 Configuring ..............................................................................................................................................................82 Connecting to the DUT ............................................................................................................................................83 Lead Compensation (2-Wire) ...................................................................................................................................84 Lead Compensation (4-Wire) ...................................................................................................................................84 Examples ..................................................................................................................................................................84 Specifications ...........................................................................................................................................................85 AC Ground Bond Testing (GBez and GB)......................................................................................................................85 Actions While Running.............................................................................................................................................86 Configuring ..............................................................................................................................................................86 Connecting to the DUT ............................................................................................................................................87 Lead Compensation .................................................................................................................................................89 Examples ..................................................................................................................................................................89 Specifications ...........................................................................................................................................................91 Ground Leakage Testing (DCI and ACI) ........................................................................................................................92 Actions While Running.............................................................................................................................................92 Configuring ..............................................................................................................................................................92 Connecting to the DUT ............................................................................................................................................93 Lead Compensation .................................................................................................................................................93 Examples ..................................................................................................................................................................93 Specifications ...........................................................................................................................................................95 Switch Unit Control (SWITCH) .....................................................................................................................................95 Actions While Running.............................................................................................................................................95 Configuring ..............................................................................................................................................................96 Examples ..................................................................................................................................................................96 Specifications ...........................................................................................................................................................97 Test Sequence Timing Control (PAUSE and HOLD) ......................................................................................................97 Configuring ..............................................................................................................................................................97 Examples ..................................................................................................................................................................98 Specifications ...........................................................................................................................................................98 Page 5 of 151 95x Series Operating Manual - December 12, 2011 SECTION 7 – CONNECTING AND CONFIGURING INTERFACES .....................................................................................99 LOCAL and REMOTE Operation ...................................................................................................................................99 Controlling External Switch Matrix Units .....................................................................................................................99 Configuration ...........................................................................................................................................................99 Connections ...........................................................................................................................................................101 Controlling the 95x by the RS232 Interface ...............................................................................................................101 Specifications .........................................................................................................................................................101 Configuration .........................................................................................................................................................101 Connections ...........................................................................................................................................................102 Controlling the 95x by the GPIB Interface .................................................................................................................102 Configuration .........................................................................................................................................................102 Connections ...........................................................................................................................................................103 Controlling the 95x by the Ethernet Interface ...........................................................................................................103 Specifications .........................................................................................................................................................103 Configuration .........................................................................................................................................................103 Connections ...........................................................................................................................................................105 Printing from the 95x using the USB Interface ..........................................................................................................105 Specifications .........................................................................................................................................................105 Connecting .............................................................................................................................................................105 Printing ..................................................................................................................................................................106 SECTION 8 – DIO INTERFACE......................................................................................................................................107 Connector and Pinout ................................................................................................................................................107 Configuring ................................................................................................................................................................108 Signal Levels ...............................................................................................................................................................109 Signal Isolation ...........................................................................................................................................................110 Signal Timing ..............................................................................................................................................................110 Examples ....................................................................................................................................................................111 SECTION 9 – PERIODIC MAINTENANCE .....................................................................................................................113 Cleaning and Inspection ............................................................................................................................................113 Self Test .....................................................................................................................................................................114 SECTION 10 – PERFORMANCE VERIFICATION AND ADJUSTMENT ............................................................................115 Adjustment Calibration ..............................................................................................................................................115 Equipment Required ..............................................................................................................................................116 Procedure ..............................................................................................................................................................116 Verifying Calibration ..................................................................................................................................................118 Page 6 of 151 95x Series Operating Manual - December 12, 2011 Equipment Required ..............................................................................................................................................119 Starting Verification ...............................................................................................................................................120 DC Voltage Verification ..........................................................................................................................................120 DC Current Scaling Verification..............................................................................................................................121 DC Current Zero Verification .................................................................................................................................121 AC Voltage Verification ..........................................................................................................................................121 AC Current Zero Verification ..................................................................................................................................122 Low Ohms Resistance Verification.........................................................................................................................122 Ground Bond Verification ......................................................................................................................................123 SECTION 11 – PROGRAMMING VIA AN INTERFACE ...................................................................................................124 General Command Syntax .........................................................................................................................................124 Field Syntax ............................................................................................................................................................125 Field Separator.......................................................................................................................................................126 Command Separator..............................................................................................................................................126 Command Terminator ...........................................................................................................................................126 General Response Syntax ..........................................................................................................................................126 Delays and Timeouts .................................................................................................................................................127 Multiple Interface Operation .....................................................................................................................................127 Front Panel Operation While Using Interfaces ..........................................................................................................128 GPIB Bus Commands .................................................................................................................................................128 Ethernet Sessions ......................................................................................................................................................128 Status Registers .........................................................................................................................................................129 STB and SRE Registers ............................................................................................................................................129 OPC Register ..........................................................................................................................................................129 ESR Register ...........................................................................................................................................................130 ERR Register ...........................................................................................................................................................130 Commands .................................................................................................................................................................131 Simple Programming Examples .................................................................................................................................148 Programming Guidelines ...........................................................................................................................................149 Page 7 of 151 95x Series Operating Manual - December 12, 2011 ABOUT THIS MANUAL Throughout this document the instrument is referred to as the 95x, this applies to all instruments in the 95x series having a main firmware revision of 1.59, there may be minor changes if the 95x being operated has a different main firmware version. Due to continuing product refinement and possible manufacturer changes to components used in this product, ViTREK reserves the right to change any or all specifications without notice. This manual has been created with “clickable” links. Where a reference is made to another section of the manual, the user may click on the section name reference and the document will automatically go to that section. The table of contents is “clickable”. The user may click on any of the entries to go to that section. The table of contents is also made available as Bookmarks for Adobe Reader or Acrobat, allowing the user to permanently display the table of contents alongside the document and navigate by clicking on each section needed. Page 8 of 151 95x Series Operating Manual - December 12, 2011 WARRANTY INFORMATION This ViTREK instrument is warranted against defects in material and workmanship for a period of 1 year after the date of purchase (extended up to a total of 3 years with registration and annual calibrations at ViTREK). ViTREK agrees to repair or replace any assembly or component (except batteries) found to be defective, under normal use, during the warranty period. ViTREKs obligation under this warranty is limited solely to repairing any such instrument, which in ViTREKs sole opinion proves to be defective within the scope of the warranty, when returned to the factory or to an authorized service center. Transportation to the factory or service center is to be prepaid by the purchaser. Shipment should not be made without prior authorization by ViTREK. This warranty does not apply to any products repaired or altered by persons not authorized by ViTREK or not in accordance with instructions provided by ViTREK. If the instrument is defective as a result of misuse, improper repair, improper shipment, or abnormal conditions or operations, repairs will be billed at cost. ViTREK assumes no responsibility for its products being used in a hazardous or dangerous manner, either alone or in conjunction with other equipment. Special disclaimers apply to this instrument. ViTREK assumes no liability for secondary charges or consequential damages, and, in any event, ViTREKs liability for breach of warranty under any contract or otherwise, shall not exceed the original purchase price of the specific instrument shipped and against which a claim is made. Any recommendations made by ViTREK or its representatives, for uses of its products are based on tests believed to be reliable, but ViTREK makes no warranties of the results to be obtained. This warranty is in lieu of all other warranties, expressed or implied and no representative or person is authorized to represent or assume for ViTREK any liability in connection with the sale of our products other than set forth herein. Document number MO-95x-GOM revision C, 12 Dec 2011. Copyright© 2009-2011 ViTREK. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any form without prior written consent from ViTREK. This document is copyrighted and contains proprietary information, which is subject to change without notice. The product displays and instructional text may be used or copied only in accordance with the terms of the license agreement. In the interest of continued product development, ViTREK reserves the right to make changes in this document and the product it describes at any time, without notice or obligation. ViTREK 12169 Kirkham Road, Poway, CA 92064 USA Telephone : 858-689-2755 Fax : 858-689-2760 Web : www.vitrek.com Email : sales@vitrek.com Page 9 of 151 95x Series Operating Manual - December 12, 2011 SECTION 1 – PRODUCT INFORMATION FEATURES The 95x is an advanced Electrical Safety Analyzer with many standard features which make it unique in this field. • Multiple Capabilities. The 95x is capable of a very wide range of safety tests and is also capable of making specialty measurements on components – all in the same instrument. • Multiple Safety features. The 95x has many built-in safety features, such as ground current detection, DUT safety ground disconnection detection, and more. The standard digital interface allows the user to use safety interlocks and remote safety indicators with ease. • No regrets. With all of the features shown here, the 95x is capable of so much more than the typical users’ present requirements, the user will not regret choosing the 95x when new more stringent requirements come up in the future. • Wide range of voltages and currents generated. The 95x has a test voltage range from a few 10’s of volts to several 10’s of kilovolts (for withstand testing) and a test current range from a few microamps to 10’s of amps (for chassis ground bond testing) at DC or over a frequency range from 20 to 500Hz. The 95x is not limited to just a few voltages, currents or frequencies, the user can specify the actual level and frequency they desire. The 95x is not weak either – loads up to 500VA can be accommodated. • Wide range of voltages and currents measured. The 95x does not just have a wide range of generated voltages and currents – it can measure them too. From microvolts to 10’s of kilovolts, and from 100’s of picoamps to 100’s of milliamps are all measured by the 95x. Using its’ DSP based technology the 95x knows the difference between breakdown currents, leakage currents and arcing currents and gives you all of the results. • Advanced measurements. When it comes to AC measurements the 95x does not just measure the basics the 95x measures total, in phase and quadrature components all of the time and makes available more advanced results such as in phase resistance, quadrature reactance, capacitance and dissipation factors. • Result Analysis. The 95x does not just measure, it analyses the measurements – after a test has been run the minimum, maximum, average and final measurements are available, a running total of the passes and failures for each test step are also maintained across multiple runs. • Not just “does not breakdown” but “does breakdown” too. The 95x is not only capable of testing that a DUT does not breakdown, but it is also capable of testing that a surge suppressor type device does breakdown at the correct voltage. Ever worried if that surge suppressor you disconnected while safety testing was correctly reconnected, does it work, is it in specification? Not a problem for the 95x – it can be tested after safety testing. • The 95x adapts itself to the load automatically. The 95x does not have the load restrictions so often found (and so often hidden in the small print) in other safety analyzers – load capacitances up to a farad during DC withstand testing, highly inductive loads when low resistance testing, and more, are automatically accommodated by the 95x adapting itself to the actual load during each test. Measurements on DUTs like solar panels and computer system line filters are made by the 95x with ease. Page 10 of 151 95x Series Operating Manual - December 12, 2011 • Stand alone operation. The 95x can be programmed by the user to perform up to 254 test steps in a sequence. Each step is automatically performed by the 95x either with or without user intervention as the user desires. Up to 100 such sequences can be defined and maintained in the instrument, no computer is required. The 95x is capable of controlling switch matrix units (also available from ViTREK) – up to 256 channels can be controlled without needing a computer or software. The 95x can even print a test report on a printer for you when a test sequence has completed. • System operation - Wide range of interfaces available. If the user wishes to use the 95x with a computer, then RS232, GPIB or Ethernet interfacing can be chosen as the interfacing medium between them. Giving the user the flexibility to use the 95x in almost any computing environment. Software (QuickTest Pro) is available from ViTREK to provide all the control needed for any system from the simple (just the 95x) to the most complex with the 95x terminals being multiplexed between DUTs and/or points within DUTs by up to 1024 channels in switch matrix units (also available from ViTREK). • High Speed. The 95x is capable of performing very quickly, up to 100 tests per second can be performed with the test results being made available both during each test and after the entire sequence has been run. The 95x is also capable of chaining similar tests without needing to reduce the applied voltage or current to zero between test steps, this considerably speeds up testing when multiple test levels are required. • All of the measurements, all of the time. The 95x does not just measure what the user has set limits for, all measurement results for the specific type of test being performed are made available to the user. • Energy Efficient. The 95x uses direct line switching power supplies to provide a very energy efficient instrument, the 95x only draws significant power from the line when needed to power the load. AVAILABLE MODELS AND OPTIONS Table 1 - Available Models AC Voltage Testing 951i 952i 953i 954i 955i 956i 959i DC Voltage Testing 10-6500V 20-6000V 20-11000V 40-10000V No No 10-6500V No AC Low Resistance Testing No 0.1-40A @ 8V No 0.1-40A @ 8V No No 0.1-40A @ 8V 951i 952i 953i 954i 955i 956i 959i In addition to the above, all models have 2- and 4-wire DC Low Resistance and Ground Leakage Testing capabilities, a RS232 interface, a Digital I/O interface and a VICL proprietary interface. INTERFACING OPTIONS One or none of these options may be fitted in any 95x. Option UL-2 adds an Ethernet LAN interface and USB printer interface. NOTE – on some units this is installed as standard, option GPIB-9 upgrades from option UL-2 to GUL-3 by adding the GPIB interface (see below). Option GUL-3 adds an Ethernet LAN interface, GPIB interface and USB printer interface. DC VOLTAGE OPTIONS One or none of these options may be fitted in a 951i, 952i, 953i, 954i or 955i. Page 11 of 151 95x Series Operating Manual - December 12, 2011 Option NEGDC changes the polarity of the DC Voltage capability to negative, but limits the minimum DC output voltage to 200V. Option NODC removes all DC Voltage capabilities. INTERNAL AC VOLTAGE OPTIONS One or none of these options may be fitted in a 951i, 952i, 953i or 954i. Option AC2 changes the AC Voltage capability to 10-2000V, and has increased drive capability at all voltage output levels. Option 500VA (not available for the 952i or 954i) extends the AC voltage drive capability to 100mArms. EXTERNAL AC VOLTAGE OPTION This option may be fitted in a 951i, 952i, 953i, 954i or 955i. Option AC-30 extends the maximum AC Voltage capability to 30KV by means of an external unit. PULSE TESTING OPTION This option may be fitted in a 951i, 952i, 953i or 954i (not available with Option 500VA). Option PMT-1 adds pulsed voltage testing. TERMINAL OPTION One or none of these options may be fitted in any 95x. Option RPO-95 adds rear panel terminals in parallel with the front panel terminals. Option RPOO-95 replaces the front panel terminals with rear panel terminals. POWER INPUT OPTION This option may be fitted in any 95x. Option LOLINE changes the standard 105-245Vrms line voltage range to 80-125Vrms. RACK MOUNTING OPTION This option may be fitted in any 95x. Option RM-1 allows for standard 19” rack mounting of the 95x. OUTPUT VOLTAGE/CURRENT LIMITING OPTIONS The user may, at the time of order, specify that the DC and/or AC Voltage generated by the 95x may be limited to a user specified voltage less than that normally available from the specific unit model (but must be greater than 100V). Similarly, the user may specify that the Ground Bond current generated by the 952i, 954i or 959i is limited to a user specified current between 1 and 40Arms. The remainder of this manual assumes that these optional limits are at the maximum for the specific model. Page 12 of 151 95x Series Operating Manual - December 12, 2011 SECTION 2 – SAFETY The user should be aware of these safety warnings at all times while using the 95x. WARNING - THE 95x PRODUCES VOLTAGES AND CURRENTS WHICH MAY BE LETHAL, UNSAFE OPERATION MAY RESULT IN SEVERE INJURY OR DEATH. WARNING - IF THE 95x IS USED IN A MANNER NOT SPECIFIED BY VITREK, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED AND SAFETY MAY BE COMPROMISED. POWER AND GROUNDING WARNING - THE 95x IS INTENDED TO BE POWERED FROM A POWER CORD HAVING A PROTECTIVE GROUND WIRE WHICH MUST BE INSERTED INTO A POWER OUTLET HAVING A PROTECTIVE GROUND TERMINAL. IF THE 95x IS NOT POWERED FROM A SUITABLE POWER SOURCE THEN THE CHASSIS GROUND TERMINAL LOCATED NEAR THE POWER ENTRY CONNECTOR ON THE REAR PANEL MUST BE PROTECTIVE GROUNDED. WARNING - TURNING OFF OR OTHERWISE REMOVING POWER TO THE 95x WHILE IT IS GENERATING HIGH VOLTAGES WILL NOT ENABLE THE 95x TO DISCHARGE THE DUT AND MAY DAMAGE THE 95x. THE DUT MAY HAVE DANGEROUS VOLTAGES PRESENT FOR LONG PERIODS OF TIME AFTER THIS OCCURS. WARNING - DO NOT REMOVE THE POWER CORD FROM THE 95x OR FROM THE SOURCE OF POWER WHILE IT IS OPERATING AT HIGH VOLTAGES. THIS WILL REMOVE THE PROTECTIVE GROUND FROM THE CHASSIS OF THE 95x AND THE DUT WHICH MAY RESULT IN HAZARDOUS VOLTAGES BEING ACCESSIBLE TO THE USER. TERMINALS AND WIRING WARNING - THE 95x PRODUCES VOLTAGES AND CURRENTS WHICH MAY BE LETHAL, ENSURE NO VOLTAGE OR CURRENT IS PRESENT WHEN CONNECTING TO OR DISCONNECTING FROM THE TERMINALS OR DUT. The HIGH VOLTAGE OR HIGH CURRENT PRESENT warning symbol on the front panel of the 95x is illuminated whenever an unsafe voltage is present on the HV terminal or a high current is present between the SOURCE terminals. WARNING - THE 95x PRODUCES VOLTAGES OF UP TO 10kVrms ON THE HV TERMINAL(S). THE USER MUST ENSURE THAT CONNECTIONS TO THESE TERMINALS HAVE SUFFICIENT INSULATION FOR THESE VOLTAGES. EVEN WHEN SUFFICIENT INSULATION IS PRESENT, THE USER SHOULD NOT PUT ANY PART OF THEIR BODY IN CLOSE PROXIMITY TO THE CONNECTIONS WHILE HIGH VOLTAGES ARE PRESENT. The insulation of the wiring to the HV terminal of the 95x must be rated for at least the highest voltage expected during the test sequence. All terminals of the 95x other than the HV terminal are always protected to be within a safe voltage of the 95x chassis ground, so high voltage wire is generally unnecessary for connections to them. Page 13 of 151 95x Series Operating Manual - December 12, 2011 When using high AC voltages, even if there is sufficient insulation, there may be significant capacitive coupling which can cause an unsafe current to flow to nearby objects and corona can occur even outside of the insulation. This is made worse by sharp corners on grounded objects or the wiring. In severe cases this can cause interference with the measurements of the 95x and will reduce the capabilities of the wiring insulation over time, eventually resulting in insulation failure. The user should ensure that all personnel remain at some distance from the HV wiring during testing. When using option AC-30, personnel should be at least 2 feet away from wiring during testing. When using extremely high voltages, especially when using Opt. AC-30, there will be a significant mechanical force between the HV wiring and grounded objects. Loose wiring can move several inches and loose grounded objects (e.g. loose screws) can be attracted to the high voltage wire. WARNING - SOME 95x MODELS PRODUCES CURRENTS OF UP TO 40Arms ON THE SOURCE + AND TERMINALS. THE USER MUST ENSURE THAT CONNECTIONS TO THESE TERMINALS HAVE A SUFFICIENT CURRENT CARRYING RATING. The current rating of all wiring must be sufficient for at least the highest current expected from that terminal during the test sequence. Generally all wiring should be rated for at least 100mA, but the SOURCE+ and SOURCE- terminal wiring for a 952i, 954i or 959i performing Ground Bond testing should be rated for the highest set test current (this may be up to 40A). USER ACTIVATED SAFETY ABORT • The user may depress the STOP button on the 95x front panel at any time while a test sequence is being run to remove the voltage or current as quickly as possible and abort the test sequence. The user can configure for a digital INTERLOCK signal to be input to the DIO Interface which will abort a high voltage or current test step if the interlock is opened. See SECTION 8 – DIO INTERFACE. • The user can configure for a digital ABORT signal to be input to the DIO Interface which will abort any type of test step if asserted. See SECTION 8 – DIO INTERFACE. • There are several interface commands which can be used to abort a running test sequence. See SECTION 11 – PROGRAMMING VIA AN INTERFACE. AUTOMATIC SAFETY ABORT • For AC or DC voltage test steps, if the breakdown current level is set to <7mApk and the HI SAFETY setting in the CNFG - TEST menu is enabled, the 95x will fail the test if excessive HV terminal current is detected. This effectively reduces the drive capability of the 95x to a safer level of current (nominally 7.5mA peak) during these test steps. See Test Sequence Configuration. • For AC or DC voltage test steps, the RETURN terminal of the 95x provides a protective ground to the DUT. The user may wish to take precautions to ensure its’ connection to the DUT. If the CONTINUITY SENSE setting in the CNFG - TEST menu is enabled, and the user connects a separate wire between the SENSE+ terminal of the 95x and the portion of the DUT to which the RETURN terminal wire is connected, then if the RETURN terminal wire becomes disconnected from the DUT the test step will be immediately aborted and the high voltage removed, preventing a potentially unsafe condition. See Test Sequence Configuration. Page 14 of 151 95x Series Operating Manual - December 12, 2011 • For AC or DC voltage test steps, if the voltage present on the HV terminal is detected as being significantly different from that expected during the execution of a test step, then the test sequence is immediately aborted and the high voltage removed, preventing a potentially unsafe condition. This requires no specific configuration by the user. Page 15 of 151 95x Series Operating Manual - December 12, 2011 SECTION 3 –INSTALLATION GENERAL SPECIFICATIONS Nominal Dimensions 89mmH x 432mmW x 457mmD (3.5” x 17” x 18”) Nominal Weight 951i,953i,959i : 9kg (18lb) net, 12kg (25lb) shipping 956i : 5kg (11lb) net, 8kg (18lb) shipping 951i,953i Opt. 500VA : 13kg (27lb) net, 16kg (35lb) shipping 952i, 954i, 955i : 13kg (27lb) net, 16kg (35lb) shipping Opt. AC-30 : additional 17kg (36lb) net, 21kg (46lb) shipping Storage Environment -20 to 75C (non-condensing) Operating Environment 0 to 50C, <85% RH (non-condensing), Pollution Degree 2 Operating Altitude 0 to 7000ft ASL (10000ft with reduced output drive capability) Line Power Installation Category II Standard : 105-265Vrms, 45 to 450Hz (reduced drive below 115V), or 160-300Vdc, having at least 500VA (750VA for Opt. 500VA) capability Opt. LOLINE: 85 to 130Vrms, 45 to 450Hz (full specifications) Measurement Measurement Category I Accuracy Specifications Shown in the respective sections of this manual for each test type Valid at the 95x terminals for 1 year at ambient temperatures within ±5C of calibration temperature (add 5% of accuracy specification per C outside of this) All specifications are relative to the calibration standards used Add ½ digit to all accuracies for displayed results (results available with enhanced resolution from interfaces) Additional specifications (e.g. load and drive limitations) are shown in the respective sections of this manual for each test type. THE 95x MUST NOT BE USED IN AN ENVIRONMENT WHERE CONDUCTIVE POLLUTION CAN OCCUR, E.G. IN AN OUTDOOR ENVIRONMENT. IF FLUIDS OR OTHER CONDUCTIVE MATERIALS ARE ALLOWED TO ENTER THE UNIT ENCLOSURE, EVEN IF NOT POWERED, THEN THE UNIT SHOULD BE IMMEDIATELY TAKEN OUT OF OPERATION AND SERVICED AS SAFETY MAY HAVE BEEN COMPROMISED. IF THE UNIT IS TRANSPORTED BETWEEN DIFFERING ENVIRONMENTS AND CONDENSATION IS SUSPECTED, THE UNIT SHOULD REMAIN UNPOWERED FOR SUFFICIENT TIME FOR CONDENSATION TO HAVE DISSIPATED. INITIAL INSPECTION After the 95x has been shipped or otherwise handled in an unknown manner, the user should visually inspect the 95x for damage before attempting to operate it. Particular attention should be taken to ensure that there are no significant dents or cracks in any outer surfaces and that all terminals are securely mounted to the unit. If any significant dents or cracks, or any loosely mounted terminals, are noted then it is recommended that the 95x be serviced prior to being placed into use, as safety may have been compromised. Page 16 of 151 95x Series Operating Manual - December 12, 2011 COOLING The 95x is cooled by means of a rear panel mounted fan and cooling vents in the top cover. Sufficient free air must be allowed behind the rear panel and above the top cover to allow sufficient airflow for cooling purposes. At least 2” of well ventilated unrestricted space is recommended around the fan intake and above the vents. The cooling fan has variable speed to save energy while the 95x is not in use or is not heavily loaded. The user may notice that the fan activates shortly after initial application of line power. This is normal; the fan should stop or slow to low speed within 1 minute of application of power. If the fan maintains high speed operation for a long time then the airflow may be overly restricted, or the fan filter may be blocked, the user should take corrective action. The cooling fan has a removable filter. This is easily removed for cleaning or replacement without disassembling the 95x, see SECTION 9 – PERIODIC MAINTENANCE The 95x is fully specified for operation in ambient temperatures between 0 and 50C, however best accuracy and full loading capability is obtained if the ambient temperature is maintained below 30C. For best results the user may wish to operate the 95x in a conditioned environment. MOUNTING POSITION AND ORIENTATION The 95x may be installed as either a bench top instrument or installed into a standard 19” rack. The 95x is primarily intended to be used in a horizontal, or close to horizontal position, oriented with the top cover (with the vent holes) uppermost. There are no known issues with mounting the 95x at any angle or orientation, as long as it is mounted in a secure and stable fashion taking into consideration its’ weight and weight distribution. INSTALLING IN A 19” RACK ENCLOSURE Often when installing the 95x into a rack enclosure it is desired to remove the feet from the bottom of the 95x. This is easily achieved by simply removing the screws mounting the feet to the bottom of the unit. The user should place the removed feet and mounting hardware into a bag for safe keeping should they be needed at a later date for bench top usage. DO NOT INSERT THE MOUNTING HARDWARE BACK INTO THE BOTTOM OF THE 95x WITHOUT THE FEET INSTALLED, THIS MAY DAMAGE THE UNIT. Option RM-1 provides the rack mount ears required for mounting in a standard 19” rack enclosure. When installing the 95x into a rack enclosure it is recommended that the unit be supported through its’ depth. The use of a tray or angle brackets supporting the bottom edges of the unit is recommended. LINE POWER WARNING - THE 95x IS INTENDED TO BE POWERED FROM A POWER CORD HAVING A PROTECTIVE GROUND WIRE WHICH MUST BE INSERTED INTO A POWER OUTLET HAVING A PROTECTIVE GROUND TERMINAL. IF THE 95x IS NOT POWERED FROM A SUITABLE POWER SOURCE THEN THE CHASSIS GROUND TERMINAL LOCATED NEAR THE POWER ENTRY CONNECTOR ON THE REAR PANEL MUST BE PROTECTIVE GROUNDED. The user may connect the 95x to any source of line power within the allowable range of voltages and frequencies (see above) without requiring any adjustment to the 95x. Page 17 of 151 95x Series Operating Manual - December 12, 2011 The 95x line power input is fused with a 5mm x 20mm TT3.15A fuse mounted in the rear panel next to the line power entry. If the user needs to replace this fuse it must be replaced with an exact equivalent fuse, noting the time and current ratings. Although the 95x is fused at 3.15Arms, the unit can draw surges of up to 10Apk during normal operation and up to 100Apk during initial application of power. The user should ensure that the power cord is rated for at least 5Arms continuous operation. CONNECTING OPTION AC-30 TO THE 95X If the 95x has option AC-30 installed, the user must connect the external transformer unit to the 95x in order to be able to use it. The user may use the 95x without the external transformer unit if the capabilities of option AC-30 are neither programmed nor required. CAUTION – ENSURE THAT ALL CONNECTIONS ARE PROPERLY MADE BETWEEN THE OPTION AC-30 EXTERNAL TRANSFORMER UNIT AND THE 95x BEFORE ATTEMPTING TO PERFORM ANY TEST USING OPTION AC-30. EXTREMELY HIGH VOLTAGES CAN BE PRESENT WITHOUT WARNING IF MIS-WIRED. There are two cables from the option AC-30 external transformer unit which must be correctly connected to the 95x before attempting to perform any test using option AC-30. • • A shielded coaxial cable terminated in a BNC connector. This must be connected to the BNC connector marked EXT FB on the rear panel of the 95x. Ensure this connector is securely fastened to the rear panel connector on the 95x, if this should become disconnected while performing a test, extremely high voltages can exist on the output of the external transformer unit. A power line cord type cable terminated in three separate connections – o A spade lug. This must be securely connected to the Ground terminal located above the power connector on the rear panel of the 95x. o A pair of shrouded banana plugs. These must be connected to the safety banana sockets marked EXT DRIVE on the rear panel of the 95x. There is no polarity requirement regarding these connections. Page 18 of 151 95x Series Operating Manual - December 12, 2011 SECTION 4 – GENERAL FRONT PANEL OPERATION This section gives general information regarding using the front panel and its’ menus. FRONT PANEL Figure 1 - Front Panel Layout 1. The display. This shows all menus during interactive data entries, all measurements during a test, and the present date/time when not performing any other duties. 2. The POWER switch. This turns on/off the power to the 95x. 3. The START and STOP buttons. 4. a. The START button allows the user to start performing a previous selected test sequence, or (while running a test sequence) select to continue a test step when it is waiting for the user to do so. b. The STOP button aborts any test sequence in progress (while running a test sequence), aborts the menu activity in progress discarding any changes made (while performing a menu), or makes no test sequence selected (otherwise). The menu selection keys. During all menus, the selected element of the menu is highlighted by flashing between the data and blocks. These keys allow the user to move the selection point within a menu. a. The Left and Right Arrow keys are used to move the selection point within a menu. b. The ENTER key is used to finish entry of a menu data and automatically move to the next menu item. c. The EXIT key (labeled EXIT/SAVE on later units) is used to save all changes made within a menu and return to the previous menu (if any) or to the inactive display. 5. The edit keys. These allow the user to decrement or increment a selected menu items’ value. During numeric entry these initiate “edit” mode of data entry, rather than “direct” mode of data entry (i.e. allow the user to adjust the existing entry using the Up/Down Arrow keys, rather than overwriting the existing value with a new value using the numeric keys). For convenience, these keys auto-repeat if the user maintains pressure on them. 6. The indicators. Page 19 of 151 95x Series Operating Manual - December 12, 2011 7. a. HIGH VOLTAGE OR HIGH CURRENT PRESENT. This is illuminated whenever the 95x has a high voltage (>30V) or a high current (>5A) present on its’ terminals. b. PASS. This is illuminated whenever a test sequence is passing (while running a test sequence) or it has passed all test steps (following completion of the test sequence). c. FAIL. This is illuminated whenever a test sequence is failing (while running a test sequence) or the previously run test sequence has failed any test steps (following completion of the test sequence). d. TESTING. This is illuminated when the 95x is running a test sequence. e. READY. This is illuminated after the user has selected a test sequence to run and the 95x is ready to perform that test sequence. f. ARC. This is illuminated whenever the 95x is detecting an arc current while running a test sequence and the specific test step is enabled to detect arc current. g. C/V LIMITED. This is illuminated when the 95x output is either current or voltage limited by the load while running a test sequence. This is only used in certain types of test steps. h. REMOTE. This is illuminated when the 95x is under the control of an interface (i.e. RS232, Ethernet or GPIB). If the user wishes to return to front panel control of the 95x the CNFG key should be pressed to achieve this. The menu keys. These initiate a menu allowing the user to perform certain activities via the front panel of the 95x. Many of these can be disabled by the user by requiring a password in order to utilize them. a. SELECT. Initiates a menu allowing the user to select a test sequence which has already been defined in the 95x. This never requires a password. b. EDIT. Initiates a menu allowing the user to select an existing test sequence and then edit it. After editing it is automatically made ready to run. This optionally requires a password. c. NEW. Initiates a menu allowing the user to select a presently undefined test sequence number and name, and then to create the sequence of tests to be performed. This optionally requires a password. While editing or creating a test sequence, this key is also used to insert a new test step into the test sequence. d. DEL. Initiates a menu allowing the user to select an existing test sequence and delete it from the 95x. This optionally requires a password. While editing or creating a test sequence, this key is also used to delete a test step from the test sequence. e. PRINT. If option UL-2 or GUL-3 is fitted and a suitable printer is attached, this key causes a printout to be generated. This never requires a password. The printout generated is dependent on the menu (if any) which is active when the key is pressed – i. If pressed while no menu is active, or the configuration menu is active, a configuration printout is generated. ii. If pressed while selecting an existing test sequence, a test sequence printout is generated. iii. If pressed while reviewing the results of a completed test sequence, a test results report printout is generated. The 95x can also be configured to automatically produce this printout if desired. f. VIEW. Initiates a menu allowing the user to either – Page 20 of 151 95x Series Operating Manual - December 12, 2011 i. If no test sequence is ready to run. View the pass and fail counts for any defined test sequence, and optionally to clear them. This never requires a password except (optionally) to clear the counts. ii. If a test sequence has been run and is still selected. View the test results of each step within the previously run test sequence. This is automatically performed after a test sequence has been run. This never requires a password. 8. g. LEADS. Allows the user to run the presently selected test sequence in Lead Compensation mode. This allows the 95x to store any load offsets for each step in the test sequence and to correct all future tests using that test sequence for these load offsets. This optionally requires a password. h. EXT. Allows the user to perform either an adjustment or verification calibration of the 95x against external standards. This optionally requires a password (this is separate to the other menu activity password). i. CNFG. Initiates a menu allowing the user to configure the 95x. This uses a series of sub-menus. This optionally requires a password. j. TEST. Shows the present operational status of the 95x and allows the user to perform internal operation verification (this optionally requires a password). The data entry keys. a. The numeric keys (0 through 9), decimal point and change sign keys. These are used during numeric or character data entry. NOTE – during hexadecimal or character data entry, certain of the menu keys can be used for entry of the A through F characters. b. The UNIT key. This is used to change the units during numeric data entry, and is also used while running a test, or while reviewing test results, to change the displayed test result measurement. c. The LIMIT key. This is used during numeric data entry to set a value to the largest possible. When setting test dwell times this sets that the dwell should be user terminated rather than automatically terminated after the entered time. When setting a resistance type upper limit, this allows the user to set that there is no upper limit. d. CLEAR key. This is used to clear an entry during numeric or character data entry. MENU OPERATION AND DATA ENTRY Most user activities using the front panel controls are performed using menus. All menus use the same general operating methods described in this section. The user should read this section before attempting to operate the 95x. BASE MENU STATE When the 95x is not performing a menu and is not performing a test sequence, the display shows the model # in the uppermost display line and the date and time in the lower most display line, this is called the base menu state in this document. Most menus require the 95x to be in the base menu state to be initiated, an example of the base menu state display is ViTREK 951i 9-Feb-10 9:08:51am If the 95x is not in this state and the user is unsure how to return to this state, then pressing the STOP button will accomplish this (in some circumstances the STOP button may need to be pressed more than once). Page 21 of 151 95x Series Operating Manual - December 12, 2011 NAVIGATING MENUS • The present selection point in a menu is denoted by the displayed information flashing between the information and solid blocks. • The user can move the selection point in a menu by using the Left and/or Right Arrow keys. o The Right Arrow key moves the selection point further down the menu. Moving the selection point past the last selectable item in a menu selects the first selectable item in the menu (a double beep sound is made when this occurs). o The Left Arrow key moves the selection point further up the menu. Moving the selection point before the first selectable item in a menu selects the last selectable item in the menu (a double beep sound is made when this occurs). • Although the 95x display is limited to two lines, most menus have more lines than this. The display is automatically scrolled up and down the menu to display the menu line containing the present selection point. • Not all menus or menu lines may be available. • o Generally items which are not pertinent to the specific model or option content of the 95x are not shown. o All menus in the 95x utilize a “top down” priority. Selections or entries made may affect subsequent entries in the menu. Entries may be limited in allowable values, or may not be shown. If a menu line is an entry into a sub-menu, then the left side of the line shows descriptive text followed by an ellipsis character (…). The descriptive text is selectable. If the user presses the ENTER key while a submenu entry line is selected then the sub-menu is opened. o When a sub-menu is terminated by pressing the EXIT key then the user is returned to the preceding level of menu. o If any level of sub-menu is terminated using the STOP button then all levels of menus are aborted and any changes made at any level are discarded. o Only when the base level menu is terminated by pressing the EXIT key are any changes made actually saved. • If a menu line is for informative purposes only, then the left side of the line shows descriptive text followed by a colon character with the informative data at the right end of the line. The descriptive text is selectable. • If a menu line allows the user to edit its’ contents, then the left side of the line shows descriptive text followed by a colon character with the editable data at the right end of the line. The editable data is selectable; some menu lines may contain more than one editable data. MODIFYING MENU ENTRIES • In many places the available contents of entries in different menu lines are inter-related. The 95x uses a “top down” menu approach; the topmost contents in a menu may limit the available entries in the menu below them, but not vice versa. Generally the user cannot set a limit or an output which the specific model and option content of the 95x is not capable of achieving. Page 22 of 151 95x Series Operating Manual - December 12, 2011 • Changing Numeric Data. After making the numeric data the selection point in the menu, the user can overwrite the data by using the data entry keys. While overwriting, the selection point becomes a single character position within the numeric data. o A numeric key places the corresponding character and moves the selection point to the right one position. o Certain numeric data allow the user to change the units of the data (e.g. between current and resistance) and/or change the multiplier for the data (e.g. select an entry in microamps or milliamps). To change the units, press the UNIT key while the entire numeric data is selected; to change the multiplier, press the UNIT key while entering the numeric data. o The Left Arrow key acts as a delete key, deleting the previously entered character. o The CLR key removes all of the existing entry and places the selection point in the rightmost character position. o The LIMIT key sets the numeric data to the highest possible value in most cases; while entering the lower limit in a range pair of data the LIMIT key sets the minimum value; in some other cases the LIMIT key has a special use denoted in the description for that specific data. o The Right Arrow or ENTER key terminates the numerical data entry and also moves the selection point to the right or downwards, as applicable. • Changing Multiple Choice Data. After making the multiple choice data the selection point in the menu, the user can change the selection by repeatedly pressing the Up Arrow or Down Arrow keys until the desired selection is displayed. The ENTER key terminates the multiple choice data entry and also moves the selection point to the right or downwards, as applicable. The Left Arrow and Right Arrow keys automatically terminate the multiple choice data entry prior to moving the selection point accordingly. • Changing Character Data. After making the character data the selection point in the menu, the user can choose to either edit the existing data, or to overwrite it with new data. While overwriting or editing the data the selection point becomes a single character position within the character data. o o Editing Existing Character Data. If the user presses the Up Arrow or Down Arrow key while the entire character data is selected then the edit mode of entry is initiated and the leftmost character of the existing data is selected. Character data uses a limited character set; A through Z, a through z, 0 through 9, the space character and most punctuation characters. The Up Arrow and Down Arrow keys change the selected character to the next or previous available character in the character set. The numeric keys and the A through F keys overwrite the selected character. The Left Arrow and Right Arrow keys move the selection point within the character data area. The CLR key aborts the edit, the character data is cleared, and the overwrite mode is initiated. The ENTER key exits the edit mode retaining the changes made. Overwriting Character Data. If the user presses any of the numeric keys or the CLR key then the overwrite mode of entry is initiated, starting with the corresponding character and with the leftmost character. Page 23 of 151 95x Series Operating Manual - December 12, 2011 • The Up Arrow and Down Arrow keys change the selected character to the next or previous available character in the character set. The numeric keys and the A through F keys places the corresponding character and moves the selection point to the right one position. The Left Arrow key acts as a delete key, deleting the previous character and moving the selection point to the left one position. The Right Arrow key places a space character and moves the selection point to the right one position. The CLR key removes all of the existing entry and places the selection point in the leftmost character position. The ENTER key terminates the character data entry retaining the changes made and also moves the selection point in the menu to the right or downwards, as applicable. Changing Hexadecimal Data. Hexadecimal data is treated exactly the same as character data (see above) but with the available character set restricted to 0 through 9 and A through F. ADJUSTING THE DISPLAY CONTRAST The user can adjust the display contrast while the 95x is in the base menu state (i.e. the display shows the model number and the time/date). An example display when the user can adjust the display contrast is – ViTREK 951i 9-Feb-10 9:08:51am Using the Up and Down Arrows keys, select the display contrast which best suits the users normal viewing position. NOTE – it may be possible to adjust the display contrast such that the display is not visible. If the display appears to be totally blank then press and hold the Down Arrow key to return it to the visible state; if the display appears to have all of its dots “black” then press and hold the Up Arrow key to return it to the visible state. NOTE – it may be best to select the contrast which shows the least “blurring” when the seconds digit in the displayed time changes. This has been found to produce the best adjustment for viewing angle as well as contrast. LOCKING AND UNLOCKING MENUS Many menus in the 95x can be locked by a user, preventing unauthorized changes to test sequences and configuration settings via the front panel of the 95x. When initially delivered from the factory, this capability is disabled. The password is any combination of six 0 through 9 and A through F characters. The password 000000 indicates a cleared password, disabling this capability until a non-zero password is subsequently set by the user. If a menu lock password has been set, the 95x always powers up with the menus locked. UNLOCKING MENUS If the menu lock password has been set, a user must enter this password to unlock a menu. The user is prompted to enter the password when needed; which is accomplished by using the 0 through 9 and A through F keys as needed to match the previously set password, followed by the ENTER key. After successfully entering the password the front panel menus remains unlocked until the menus are relocked by the user or the 95x is power cycled. Note that the 95x display does not show the characters during unlock password entry for security reasons. Page 24 of 151 95x Series Operating Manual - December 12, 2011 SETTING, CHANGING OR CLEARING A MENU LOCK PASSWORD • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. If a password has been already set and the menus are not already unlocked, the user must enter the correct password to unlock the menu at this point. • The display now shows the main configuration menu. An example of which is as follows – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the LOCK PASSWORD line. • Using the 0 through 9 keys and/or the A through F keys, enter a six character password. If the password 000000 is set then this clears the password and disables menu locking. • Press the ENTER key. • If a non-zero password was entered, the display now shows a message indicating that the front panel is now locked and returns to the base menu state. Otherwise, a message is displayed indicating that the menu lock is now disabled and the 95x stays in the main configuration menu. RELOCKING MENUS If the menu lock password has been set but the menus are presently unlocked (i.e. they have been previously unlocked as described above) then the user may relock the menus as follows – • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. • The display now shows the main configuration menu. An example of which is as follows – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the RELOCK line. • Press the ENTER key. • The display now shows a message indicating that the front panel is now locked and returns to the base menu state. Page 25 of 151 95x Series Operating Manual - December 12, 2011 UNKNOWN MENU LOCK PASSWORD If the 95x menus have been locked but the password is unknown, the user should contact Vitrek for assistance. The 95x has an internal set of “one time use” passwords for this circumstance. DISPLAYING BUILD INFORMATION • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. • The display now shows the main configuration menu, an example of which is – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the BUILD line. • Press the ENTER key. • The 95x now displays the build configuration menu, an example of which is – SERIAL# 123456 FIRMWARE: v1.12 FP: v1.10 MEAS: v1.10 DRIVE: v1.10 BASE UNIT: 951i DC OPTION: NONE AC2 OPTION: NO AC30 OPTION: NO 500VA OPTION: NO PMT1 OPTION: YES MAX DC: 6.5KV MAX AC: 6.0KV INTERFACE: GUL-3 UPGRADE:000000000000 • The user may navigate this menu but may not make changes to it. The information available is as followso SERIAL#. This shows the serial number of this 95x. o FIRMWARE. This shows the main firmware revision number installed in this 95x. This can be upgraded (along with the MEAS and DRIVE firmware) by the user via the RS232, Ethernet or GPIB interface. Contact Vitrek or your local representative for details regarding this. o FP. This shows the front panel firmware revision number. o MEAS. This shows the Measurement DSP firmware revision number installed in this 95x. o DRIVE. This shows the Output Drive DSP firmware revision number installed in this 95x. o BASE UNIT. This shows the base model number of this 95x. Page 26 of 151 95x Series Operating Manual - December 12, 2011 • o DC OPTION. This shows if option NODC or DCNEG is installed in this 95x. o AC2 OPTION. This shows if option AC-2 is installed in this 95x. o AC30 OPTION. This shows if option AC-30 is installed in this 95x. o 500VA OPTION. This shows if option 500VA is installed in this 95x. o PMT1 OPTION. This shows if option PMT-1 is installed in this 95x. o INTERFACE. This shows if option UL-2 or GUL-3 is installed in this 95x. o MAX DC. This shows the factory limit on the maximum DC Voltage generated by this unit. o MAX AC. This shows the factory limit on the maximum AC Voltage generated by this unit. o MAX GB. This shows the factory limit on the maximum Ground Bond current generated by this unit. o UPGRADE. This allows the user to enter a factory supplied code to upgrade their instrument to enable additional options which were not enabled as originally purchased. When finished reviewing the build information, press the EXIT key to return to the main configuration menu, and then press EXIT again (if no additional configuring is to be performed) to exit the main configuration menu. SYSTEM CONFIGURATION SETTINGS There are several system configuration settings available which affect the overall operation. These can be viewed or set as follows – • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. • The display now shows the main configuration menu, an example of which is – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the SYSTEM line. • Press the ENTER key. • The 95x now displays the system configuration settings menu, an example of which is – KEY BEEPS: SOFT LINE FREQ: 60Hz TIME FORMAT: 12hr SET TIME: 9:18:06am SET DATE: 9-Feb-10 • The user may navigate this sub-menu and change the displayed settings as required. Page 27 of 151 95x Series Operating Manual - December 12, 2011 • o KEY BEEPS. This allows the user to set the volume of the beep sounds made by the 95x whenever a key is pressed. o LINE FREQ. This allows the user to select whether the 95x is being powered from 50/400Hz line or 60Hz line frequency. This is used by the 95x to optimize measurements of very low level DC currents. o TIME FORMAT. This allows the user to select whether the 95x displays time in 12hour or 24hour format. o SET TIME. This allows the user to adjust the presently displayed time. The hour, minute and second are separately adjusted using the Up and Down Arrow keys. o SET DATE. This allows the user to adjust the presently displayed date. The day, month and year are separately adjusted using the Up and Down Arrow keys. When finished, press the EXIT key to exit this sub-menu, and then press EXIT again (if no additional configuring is to be performed) to exit the main configuration menu and save the settings. RETURNING ALL CONFIGURATION SETTINGS TO FACTORY DEFAULTS The user may return all configuration settings to the factory default settings as follows – • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. • The display now shows the main configuration menu, an example of which is – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the SET TO DEFAULTS line. • Press the ENTER key. • The 95x now displays a message temporarily and remains in the main configuration menu, allowing the user to override the factory settings as needed. If no further changes are needed, press the EXIT key to save the changes and return to the base menu state. Page 28 of 151 95x Series Operating Manual - December 12, 2011 SECTION 5 – TEST SEQUENCES All usage of the 95x for testing a DUT (Device under Test) uses test sequences. Although this section is primarily written for the front panel user, when programming the 95x via an interface the user should be conversant with the contents of this section. A test sequence is a series of test steps which form a series of tests to perform on a DUT. Each step in a sequence can be configured to be one of several types of activity, including types for timing, waiting for user interaction and controlling external switch units as well as types for performing a test on the DUT. There are two types of test sequences which may be defined at the front panel – • • MANUAL test sequence (sequence #0). o This always contains a single test step which may only be a step type which performs a test on the DUT. o During testing the user is allowed to change the applied voltage, current and/or frequency as applicable for the specific step type being performed. o This test sequence cannot be deleted, it can only be overwritten. Standard test sequences (sequence #1 through 99 inclusive). o These may optionally have a name associated with each test sequence, and each may contain up to 254 steps. o All step types are available for use in this type of test sequence. o While testing using these the user may not alter the voltages, currents or frequencies being applied by the 95x. o Certain step types are able to be “chained”, the DUT does not need to be discharged between steps. This allows faster and smoother operation when testing certain types of DUT. Test sequences defined at the front panel are automatically stored in internal non-volatile memory of the 95x. The user does not need to take any action to ensure that a front panel defined test sequence is saved. Note that the 95x is limited to having 1000 test steps defined in total. TEST SEQUENCE CONFIGURATION There are settings in the 95x which apply to all test sequences. To view or change these settings perform the following actions – • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. • The display now shows the main configuration menu, an example of which is – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… Page 29 of 151 95x Series Operating Manual - December 12, 2011 LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the TEST line. • Press the ENTER key. • The display now shows the test configuration menu. An example of the test configuration menu is as follows – START BEEP: MED PASS BEEP: MED FAIL BEEPS: LOUD ARC: FAIL ON DETECT CONTINUITY SENSE:OFF FAST RERUN: ENABLED USER MAX DCV: 10.0KV USER MAX ACV: 10.0KV HI SAFETY: ENABLED • The user may navigate this sub-menu and change the displayed settings as required. • o START BEEP. This allows the user to set the volume of the beep sound emitted by the 95x when a test sequence is started. o PASS BEEP. This allows the user to set the volume of the beep sound emitted by the 95x when a test sequence is completed with a PASS status. o FAIL BEEP. This allows the user to set the volume of the beep sounds emitted by the 95x when a test sequence is completed with a FAIL status. o ARC. This allows the user to select whether all test steps configured for arc detection will either fail the test if an arc is detected (FAIL ON DETECT) or not (DETECT ONLY). Note that arc detection is enabled or disabled by a separate user setting in each individual test step. o CONTINUITY SENSE. This allows the user to turn on/off the Continuity Sense feature in certain types of test steps (see the specific test step type sections of this manual for details). o FAST RERUN. This allows the 95x to always allow the user to rerun a test sequence without having to terminate reviewing the results (ENABLED), or only allow it if all tests passed (IF PASS), or never allow it (DISABLED). If fast rerun is not enabled, the user must terminate reviewing results by using the STOP button before they can rerun the test sequence with the START button. o USER MAX DCV. This allows the user to set a maximum DC Voltage which the 95x will produce. This limits all test steps subsequently defined and will not allow any existing test sequence containing a test step level outside of this limit to run. o USER MAX ACV. This allows the user to set a maximum AC Voltage which the 95x will produce. This limits all test steps subsequently defined and will not allow any existing test sequence containing a test step level outside of this limit to run. o HI SAFETY. This turns on/off the ability of the 95x to detect excessive HV terminal current in high voltage test step types (see the specific test type sections of this manual for details). When finished, press the EXIT key to exit this sub-menu, and then press EXIT again (if no additional configuring is to be performed) to exit the main configuration menu and save the settings. Page 30 of 151 95x Series Operating Manual - December 12, 2011 CREATING A NEW TEST SEQUENCE • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the NEW key. • The display now shows the lowest presently empty test sequence number and a blank name field. An example is NEW TEST SEQUENCE # 2 • Either change the test sequence number (using the numeric keys or the Up Arrow and Down Arrow keys) or press the ENTER key. The display now selects the name field. The user can enter a name by pressing the Up Arrow key followed using the Up, Down, Left and Right Arrow keys to change/select each character, and the user may use the numeric keys to directly enter numeric characters. • Press the ENTER key. The display now shows the first test step (step #1) with no test type selected (NEW is displayed). An example is Seq 2 Step 1 NEW • Using the Up or Down Arrow keys, select the desired first test step type. • Using the information for the selected test step type shown later in this document, program the requirements for this test step. • If no more test steps are required, press the EXIT key. The 95x stores the test sequence and makes it ready to be run. • If further steps are required, then press the Up arrow key once when the previously entered step # is selected, the next step # will be displayed with a NEW test type. Repeat as required for each test step. Note - if the user accidently creates a NEW step after the end of the test sequence, press the DEL key to delete it while it is being displayed. EDITING AN EXISTING TEST SEQUENCE Note – editing a test sequence, even if no changes are made to the test sequence, will cause any Lead Compensation data for that sequence to be cleared. A “c” character is displayed after the test sequence# if the test sequence contains previously obtained Lead Compensation data. • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. A test sequence may also be edited while the user is reviewing the results of a previously run test sequence. • Press the EDIT key. • The display now shows the last used test sequence number and the name associated with that test sequence. An example is EDIT TEST SEQUENCE # 2 95x LINE HYPOT • If needed, change the test sequence number to select the desired test sequence by using the Up Arrow or Down Arrow keys (or using the numeric keys), and then press the ENTER key. The display now selects the name field. The user can enter a name or alter the existing name by pressing the Up Arrow key followed Page 31 of 151 95x Series Operating Manual - December 12, 2011 using the Up, Down, Left and Right keys to change/select each character, and the user may use the numeric keys to directly enter numeric characters. • Press the ENTER key. The display now shows the first test step (step #1) of the existing test sequence. An example is Seq 2 Step 1 ACW LEVEL:1500.0V 60.0Hz • To select a different test step # in the existing test sequence, as needed navigate the menu using the Left and Right Arrow keys to select the test step #, then press the Up or Down Arrow key until the desired test step # is shown. • The user may edit the selected test step by navigating the menu and altering settings as needed. See SECTION 6 – TEST STEPS. • The user may add a test step to the end of the test sequence by pressing the Up Arrow key while the test step # is selected until a NEW test step type is shown. Note - if the user accidently creates a NEW test step after the end of the sequence, press the DEL key to delete it while it is being displayed. • The user may delete an existing test step by pressing the DEL key while the undesired test step is selected. All higher numbered test steps are automatically renumbered. The user cannot delete the only test step in a test sequence. • The user may insert a new test step by pressing the NEW key. A new test step is inserted before the presently selected test step, and all higher numbered test steps are automatically renumbered. The user cannot insert an additional test step into a test sequence which already has all 254 test steps defined. • When no more changes are required, press the EXIT key. The 95x stores the test sequence and makes it ready to be run. DELETING AN EXISTING TEST SEQUENCE CAUTION – this operation cannot be undone, ensure that the correct test sequence # is selected before pressing the ENTER key. • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the DEL key. • The display shows the last used test sequence number and the name associated with that test sequence. An example is DELETE TEST SEQUENCE # 2 95x LINE HYPOT • As needed change the test sequence number to select the desired test sequence by using the Up Arrow or Down Arrow keys (or using the numeric keys), then press the ENTER key. The selected test sequence is now deleted from the 95x internal non-volatile memory. SELECTING AND RUNNING AN EXISTING TEST SEQUENCE • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the SELECT key. Page 32 of 151 95x Series Operating Manual - December 12, 2011 • The display shows the last used test sequence number and the name associated with that test sequence. An example is SELECT TEST SEQUENCE # 2 95x LINE HYPOT • As needed change the test sequence number to select the desired test sequence by using the Up Arrow or Down Arrow keys (or using the numeric keys), then press the ENTER key. The selected test sequence is now made ready to be run. NOTE - Whenever a test sequence has been selected and is ready to be run, the front panel READY indicator is illuminated. If the READY indicator is not illuminated then either no test sequence has been selected or it is not ready to run at that time (e.g. it is already running, or the user is viewing the results of a previous run and FAST RERUN has been disabled). Initiating any menu activity on the front panel always makes no test sequence ready to be run. After an existing test sequence has been selected (either by using the SELECT or EDIT menus) the test may be run by – • Press the START button. The READY indicator is extinguished and the TESTING indicator is illuminated while the selected test sequence is run. • While the test sequence is running the PASS and FAIL indicators show the present pass/fail status after the first test step is sufficiently completed, and throughout the test sequence the display shows the progress. An example is 1.01d 1500V 60.0Hz 22s PASS 5.5nArms o The selected test sequence number and the present step # are shown in the upper left display. Following this, the r character is shown during the ramp period or d during the dwell period of the test step being performed. During the discharge period an informative message is displayed in the lower line of the display. o For most types of test step, the present output level and frequency are shown in the remainder of the upper display line. If the MANUAL test sequence is being run (the upper left shows MAN) then either the level or the frequency can be selected and edited using the arrow keys (start by pressing the Up Arrow key while selected) or may be directly overwritten (enter a new value using the numeric keys while it is selected). o The time since the start of the present test step and test step period is shown in the lower left display. If this is flashing between the value and blocks then the unit is waiting for the user to press the START button to continue (e.g. if the dwell period has been programmed for user termination), otherwise the period will automatically end when it reaches the programmed time period. o For most types of test step, the remainder of the lower display shows a measurement result. During the test dwell period the displayed measurements are automatically filtered with a rolling time constant. Initially the selected measurement is the first checked measurement, but may be changed during the step by pressing the UNIT key which toggles between all measurement results available for that test type. See Displayed Measurement Results. • While the test sequence is running it may be aborted by pressing the STOP button. • When the test sequence has been completed, the TESTING indicator extinguishes, the PASS or FAIL indicator is illuminated, and the overall pass or failure status is temporarily displayed for approx. 2 Page 33 of 151 95x Series Operating Manual - December 12, 2011 seconds and then the measured results are reviewed, see the following section for details regarding reviewing results. An example temporary display is SEQUENCE 1 PASSED ALL TESTS • Use the EXIT key or STOP key to return to the date/time display, or use the START button (if FAST RERUN is enabled) to start another run of the same test sequence. The READY indicator is illuminated when the test sequence is ready to be run again. REVIEWING TEST RESULTS AFTER RUNNING A TEST SEQUENCE Immediately after running a test sequence and temporarily displaying an overall pass/fail status message the 95x automatically initiates reviewing the detailed test results. The results of a previously run test sequence can also be manually reviewed later by pressing the VIEW key if the READY indicator is illuminated, indicating that the test sequence is still ready to be run. If the test sequence failed, then the review is initiated at the first failed step, otherwise it is initiated at the first test step in the test sequence. The following table shows example displays of reviewed results and their meanings. See the descriptions following the table for a description of each of the fields in the display. Table 2 - Reviewed Results Display Formats 01.01d 1500V 60.0Hz 5.0s PASS 2.10mArms The measurement being reviewed was within limits. 01.01d 1500V 60.0Hz 5.0s DET 28mAarc Arcing was detected during the test but the 95x was not configured to fail on arc detection. 01.01d 1500V 60.0Hz 5.0s FAIL 28mAarc Arcing was detected during the test which caused the step to fail. 01.01d 1500V 60.0Hz 1.5s >MAX 2.10mArms The measurement being reviewed was above the maximum limit. 01.01d 1500V 60.0Hz 1.5scharacter. For all DC resistance results a negative current will similarly result in the maximum meaningful resistance indication. • A measurement may be overloaded, i.e. beyond the measurable range. In those cases the result is displayed with a > character preceding the maximum measurable value. PRINTING A TEST RESULTS REPORT If the 95x has either Opt. UL-2 or GUL-3 installed, and a suitable printer is connected to the USB port of the 95x, the user can configure the 95x to automatically print a test results report when a test sequence is completed, and/or the user can manually command the 95x to create a test results report. See Printing from the 95x using the Page 36 of 151 95x Series Operating Manual - December 12, 2011 USB Interface for details regarding connecting and configuring a printer and the display messages while performing a printout. CONFIGURING THE TEST RESULTS REPORT Before a test report can be printed, its’ format should be configured by the user. This is achieved by using the PRINTOUT sub-menu of the CNFG menu as follows – • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. • The display now shows the main configuration menu, an example of which is – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the PRINTOUT line. • Press the ENTER key. • The display now shows the test report printout configuration menu. An example of the test report printout configuration menu is as follows – STATUS: ATTACHED HEADING: AUTO TEST REPORT: NO TEST DETAIL: NORMAL SERIAL #: NO • The user may navigate this sub-menu and change the displayed settings as required. o o STATUS. This shows the present status of the printer interface. The information shown is not editable and will automatically update should a change occur. NOT FITTED. Indicates that option UL-2 or GUL-3 is not fitted, so there is no printout capability. DISABLED. Indicates that the user has disabled the ability to perform printouts by setting the DISABLE USB setting in the CNFG – INTERFACES menu to YES. NOT FOUND. Indicates that no valid printer has been detected as being connected to the 95x USB port. ATTACHED. Indicates that a valid printer is attached to the 95x USB port and can be used for printouts. nd HEADING. This allows the user to enter a global 2 heading for all printouts. This can be up to 12 nd characters long, and can be any alpha-numeric characters. If this is blank then the 2 heading is omitted from all printouts. Typically this is used to allow the user to print their company name or department name on all printouts. Page 37 of 151 95x Series Operating Manual - December 12, 2011 o AUTO TEST REPORT. This allows the user to set whether the 95x will automatically print a test report when a test sequence terminates (YES) or not (NO). The user can also command a printout by pressing the PRINT button while reviewing test results independently of this setting. o TEST DETAIL. This sets the amount of detail to be included in the printed test report. o • BRIEF. The pass/fail status, reason for failure (if any), and the level and frequency are printed for each test step having a result. NORMAL. The pass/fail status, reason for failure (if any), the level and frequency, the test limits and the maximum, minimum, average and last measurements are printed for each test step having a result. FULL. The pass/fail status, reason for failure (if any), the level and frequency, the full test step settings and the maximum, minimum, average and last measurements are printed for every test step. SERIAL #. If set to YES the 95x will prompt the user for entry of a serial # when a test report is to be printed (either manually or automatically). The serial number can be any alpha-numeric characters; up to 12 characters can be included. This is included in the test report. If NO is selected then the user will not be prompted for the serial # and it will not be included in the printed test report. When finished, press the EXIT key to exit this sub-menu, and then press EXIT again (if no additional configuring is to be performed) to exit the main configuration menu and save the settings. MANUALLY COMMANDING A TEST RESULTS REPORT When reviewing the results of a completed test sequence, the user can manually command a test results report by pressing the PRINT key. COMPENSATING FOR EXTERNAL LEAD LEAKAGE AND IMPEDANCE Most test sequences can be run in a special mode which saves the measurement results for each test step and will apply these saved measurements as offsets when the test sequence is subsequently run in a normal fashion in order to provide lead error compensation. The details regarding the corrections available and the expected wiring for each test step within the sequence are contained in the respective sections of this manual for each type of test step. NOTE – certain test step types are not suitable for lead compensation, see the respective sections of this manual for each type of test step for details. To perform a lead compensation on a test sequence perform the following – • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the SELECT key. • The display shows the last used test sequence number and the name associated with that test sequence. An example is SELECT TEST SEQUENCE # 2 95x LINE HYPOT Page 38 of 151 95x Series Operating Manual - December 12, 2011 • As needed change the test sequence number to select the desired test sequence by using the Up Arrow or Down Arrow keys (or using the numeric keys), and then press the ENTER key. The selected test sequence is now made ready to be run. • Press the LEADS key. The display now shows the test sequence is ready to be run in lead compensation mode, and the READY indicator flashes. • Ensure that the wiring is suitable for lead compensation. See the respective sections of this manual for each type of test step in the selected test sequence for details. • Press the START switch on the front panel. While the sequence is running the TESTING indicator flashes and the selected test sequence is performed in the lead compensation mode. • o Any pre-existing lead compensation data is discarded prior to the test sequence being run. o Each test step is performed in the normal manner, only the measurement results are used differently. See the respective sections of this manual for each type of test step in the test sequence for details. o Normal measurement limits are not enforced. Any programmed breakdown or arc detections are performed and if detected aborts the test sequence with a failure. After the test sequence has been run in this manner – o The display temporarily shows a message indicating that the lead compensation for this sequence is ready to be used. o The lead compensation measurements are saved internally in non-volatile memory and are automatically retrieved with the test sequence when the test sequence is later selected. o The presence of lead compensation data in a test sequence is indicated on the display during test sequence selection by the presence of a c immediately after the test sequence number. o Any saved lead compensation data for a test sequence is automatically discarded if the test sequence is selected for editing by using the EDIT key. Page 39 of 151 95x Series Operating Manual - December 12, 2011 SECTION 6 – TEST STEPS The previous section described how to use test sequences. This section describes how to choose and configure each step within a test sequence and the specifications and limitations for each step type. The table below gives an overall summary of the various types of activities available for each step. After the table are individual sections giving full details for each of these activities. The user only need be conversant with the section for each specific activity which the user intends to perform. Table 3 - Test Step Activities Activity Required Test Step Types 951i 952i 953i 954i 955i 956i 959i Options Testing a DUT does not breakdown or arc, and optionally testing for max/min leakage AC Voltage Withstand and Leakage Testing AC Voltage Resistance and Capacitance Testing DC Voltage Withstand and Leakage Testing High Value Capacitor DC Leakage Testing Pulsed Voltage Withstand Testing DC Voltage Breakdown Device Testing DC Low Resistance Testing No Extend to 30kV with Opt. AC-30 No No Extend to 30kV with Opt. AC-30 20V11kV 10V6.5kV No Not Opt. NODC 20V11kV 20V11kV 10V6.5kV No Not Opt. NODC 50V-8kV 100V10kV No No Opt. PMT-1 only No Not Opt. NODC 20V6kV, 20500Hz 20V-6kV, 20500Hz 20V6kV, 20500Hz 20V-6kV, 20500Hz ACIR and ACCAP 20V6kV, 20500Hz 20V-6kV, 20500Hz 20V6kV, 20500Hz 20V-6kV, 20500Hz 10V6.5kV 10V6.5kV 20V11kV 20V11kV 10V6.5kV 10V6.5kV 20V11kV 50V-8kV 50V-8kV 50V-8kV DCez, DCW and DCIR DCCAP and IRCAP PULSE 50V10kV, 40500Hz 50V10kV, 40500Hz No ACez and ACW Testing that a DUT breaks down at a max/min voltage BRKDN 10V6.5kV 10V6.5kV 20V11kV 20V11kV 20V11kV 10V6.5kV Testing a DUT for max/min resistance at low voltage LowΩ 1mΩ to 150KΩ 1mΩ to 150KΩ 1mΩ to 150KΩ 1mΩ to 150KΩ 1mΩ to 150KΩ 1mΩ to 150KΩ 1mΩ to 150KΩ AC Ground Bond Testing GBez and GB No 1uΩ-10Ω @ 0.140A No 1uΩ-10Ω @ 0.140A No No 1uΩ-10Ω @ 0.140A Ground Leakage Testing ACI and DCI 0.1nA200mA 0.1nA200mA Switch Unit Control SWITCH Yes Yes Test Sequence Timing Control PAUSE and HOLD Testing a DUT for max/min ground leakage 0.1nA200mA 0.1nA200mA 0.1nA200mA 0.1nA200mA 0.1nA200mA Yes Yes Yes Yes Yes Controlling other Instruments Test sequence timing and user interaction control Yes Yes Yes Yes Yes Yes Yes When the user is selecting testing against the requirements of a safety standard, the information given in this section should only be used as a guideline; the user should consult a safety testing professional for information regarding the specific standard and application. Page 40 of 151 95x Series Operating Manual - December 12, 2011 CHOOSING WITHIN THE VOLTAGE WITHSTAND AND LEAKAGE TESTING GROUP When Voltage Withstand and Leakage Testing is required, the user must first decide whether to perform this using an AC, DC or pulsed voltage, the frequency to use, the limits to use, and the actual test type(s) to perform. The 95x makes no distinction between an insulation resistance test and any other type of Withstand and Leakage test; the user has the choice of performing an AC or DC insulation resistance test at any test voltage within the capability of the 95x. Many standards require the user to remove any over-voltage suppression devices which would affect Voltage Withstand testing. To check that such device(s) have been correctly re-installed after this test and to test that they are functioning correctly, see DC Breakdown Voltage Device Testing (BRKDN). CHOOSING AC, DC OR PULSE TESTING When it is required to test a highly capacitive DUT (typically >0.1uF) the user must use DC testing, as the current flow would be too high if AC or pulse testing were attempted (see the applicable Specifications section for details). For some of these types of capacitive DUT the user must also carefully control the charging current and possibly the discharging current during the test, in those applications the user should choose the High Value Capacitor DC Leakage Testing activity. Some standards require that testing be performed using an AC voltage waveform, others require a DC voltage, but others allow either to be used. Also, some DUTs may need to be tested using a DC voltage for other reasons (such as non-linearity). Generally, leakage testing is performed using a DC voltage; however the 95x is also capable of accurately measuring resistive leakage using an AC voltage. In some applications the DUT will not withstand the test voltage for an appreciable period of time because of the power dissipation caused by its’ leakage. In these applications the user should choose to perform pulse testing which can be performed in as little as a few milliseconds with the 95x. Note that this is different to “static discharge” pulse testing. If AC testing is to be performed it is recommended that the frequency should be the expected line power frequency of the DUT (i.e. 50, 60 or 400Hz) unless this frequency cannot be used because of loading considerations. The frequency is generally not specified by standards. To summarize, selecting the type of testing is dependent on the requirement; the following guidelines should be used • If there is a specific requirement for the type of testing – follow the requirement. • If the load is capacitive >0.1uF – use DC Voltage Withstand Testing. • If the load has power dissipation requirements which preclude DC or AC testing – use Pulse Voltage Withstand Testing. • If the load is highly non-linear so cannot withstand AC voltages - use DC Voltage Withstand Testing. • Otherwise – choose either AC or DC Voltage Withstand Testing. CHOOSING THE LIMITS The 95x monitors three different types of DUT current - breakdown, leakage and arc current. Detailed descriptions of these currents are given later in this section. Because the 95x monitors these currents in different ways and can enforce different limits on each in the same test, it can be set to differentiate between a DUT which exhibits any of the following – Page 41 of 151 95x Series Operating Manual - December 12, 2011 • Meets all requirements • Has excessive leakage, but withstands the applied voltage without breaking down • Breaks down when the voltage is applied • Exhibits arcing with any of the above See the detailed description below for setting or disabling arc limits which are optionally enforced throughout the step. If only arc detection is required, the user must still set a breakdown limit. The breakdown limit is always enforced throughout the step. Leakage limits are only enforced during the dwell period of the step. When performing DC Voltage Withstand Testing this allows the user to set different limits during the ramp (i.e. charging) and dwell periods of the step by using the breakdown and maximum leakage limits respectively. A minimum leakage limit can be disabled by setting it to zero (or an unlimited resistance). A summary of the guidelines for setting breakdown and leakage limits is – • If Pulse Voltage Withstand Testing – set a breakdown limit (no leakage limits are available). • If the user has both breakdown and maximum leakage limit requirements – set them both according to the requirements. ACez or DCez types cannot be used. • If the user has no breakdown limit requirement – set the maximum leakage limit according to the requirement and set the breakdown limit significantly higher than this (but low enough to protect the DUT should it breakdown). ACez or DCez types cannot be used. • If the user wishes to detect breakdown by using the averaged leakage measurement – set the maximum leakage limit according to the requirement (use the RMS equivalent for the AC types) and set the breakdown limit significantly higher than this (but low enough to protect the DUT should it breakdown). ACez or DCez types cannot be used. • If the user has no maximum leakage current requirement – o For the ACez or DCez types – set the maximum leakage current limit according to the breakdown limit requirement (use the RMS equivalent for the ACez type). o For all other types - set the breakdown limit according to the requirement and either disable the leakage limits entirely (only for the ACW type) or set the maximum leakage limit equal to or higher than the breakdown limit. BREAKDOWN CURRENT A breakdown of a DUT is a sudden, generally heavy, flow of current which does not cease without a reduction in the applied voltage. Many standards bodies (including UL) define breakdown as the sudden uncontrolled flow of current, this is effectively the same definition but is more ambiguous. Often the user is testing products for compliance with safety standards which specify that the DUT “shall not breakdown” but do not specify a particular current level at which to detect breakdown. It is the industry norm to set a limit at some level above the normal leakage current level drawn by the DUT. Typically this is a limit of 10mApk (or 7mArms), but this may need to be increased if the DUT has significant leakage, or reduced if the DUT has little leakage. The 95x monitors the instantaneous current and continuously compares it against the user set breakdown current limit. If the instantaneous current exceeds the limit then the DUT is immediately failed. The 95x applies a user set Page 42 of 151 95x Series Operating Manual - December 12, 2011 breakdown limit at all times in all types of Voltage Withstand tests; this enables the DUT to be protected against catastrophic failure should breakdown occur. LEAKAGE CURRENT This is not applicable when pulse testing. The leakage current of a DUT is a steady flow of current caused by leakage in the DUT, generally either intentionally by circuitry or unintentionally by inter-wiring leakage capacitance and resistances. Unlike breakdown current, leakage current is generally fairly linear vs. the applied voltage (i.e. doubling the voltage produces nominally twice the leakage current), but not necessarily so. For DC there is only a single component of leakage current (the DC leakage current), whereas for AC there are two components – • In-phase leakage is the component of the leakage current which is in phase with the applied voltage and is caused by the resistance of the DUT. • Quadrature leakage is the component of the leakage current which is at 90° to the applied voltage and is caused by the reactance of the DUT (typically capacitance). The total RMS AC current is the scalar formed by combining the in-phase and quadrature vector currents. In-phase and quadrature currents can be of either polarity, which is ignored when comparing against the user set limits. The 95x measures the RMS AC current (in-phase, quadrature and total RMS values) for every cycle of the applied voltage, or the mean DC current for every line cycle of the local power frequency. These values are compared against the user set maximum and minimum limits for leakage current. If enabled and the leakage current is outside the limits during the dwell period of the test then the DUT is failed. The 95x also offers two special variations of AC Voltage Withstand testing for testing the resistance or capacitance (and Dissipation Factor) of a DUT – these use the in-phase and quadrature measurements to internally compute the more advanced results required for certain component testing applications. For the ACez and DCez types the 95x uses the user set maximum leakage limit as the breakdown limit. For all other types the 95x allows the user to independently set both breakdown and leakage limits. In all cases, setting a minimum leakage limit of zero disables the minimum leakage limit. ARC CURRENT AND TIME Arcing is similar to breakdown but rapidly “self-extinguishes” without requiring a reduction in the applied voltage (but typically rapidly re-occurs repeatedly). There are many ways in which arcing can occur and a thorough description of arcing is beyond the scope of this document. Generally, arc currents are AC currents in the frequency range of 1 to 2MHz and are fairly high amplitude (often tens of milliamps or more) and have no relationship to either breakdown or leakage currents. Generally arcing can only occur at higher voltages (>300V) and only in a gas or (in some circumstances) across a surface. Some safety standards do not require detection of arcing, however often users decide to include arc detection because the presence of arcing is often an indication that although the DUT passes breakdown detection at this time, it may fail at sometime in the near future. The 95x allows the user to select eithera) To not detect arc current. b) If arc current is detected, the DUT is not failed; only the presence of arcing is reported. c) If arc current is detected fail the DUT. Page 43 of 151 95x Series Operating Manual - December 12, 2011 If enabled, the 95x continuously measures the AC (RMS) current with band-pass filtering of 50KHz to 5MHz over consecutive 4us periods and compares each measurement with the user set arc current limit. If the limit is exceeded for more than the user set number of consecutive 4us periods, arcing is detected. If arc detection is required by the user, typically a limit setting of 10mA for 4us is used, a lower current limit increases the sensitivity, increasing the current and/or time decreases the sensitivity. Although a setting as low as 1mA may be made, this setting is particularly sensitive to pickup of RF interface (e.g. local radio stations) so is not recommended. If arcing occurs and the DUT has significant capacitance, the DUT capacitance may provide most of the energy for the arcing and there may be little, if any, HF current flow from the DUT. In these cases it may not be possible to detect arcing by current flow. This is generally not the case for DUT capacitances below a few nF, and generally is the case above a few 100nF, but this is very dependent on the DUT and wiring. AC VOLTAGE WITHSTAND AND LEAKAGE TESTING (ACez AND ACW) These are used to test that a DUT does not exhibit breakdown or (optionally) arcing in the presence of an applied AC voltage, and optionally to test that the DUT leakage current or impedance is within user set limits. Both ACez and ACW are performed in the same manner; the difference between them is in the amount of configuration available. The ACez type is intended for basic breakdown detection; the ACW type for comprehensive breakdown, arcing and leakage testing. The ACW type can be configured to provide the same testing as the ACez type. Table 4 - ACez and ACW Type Selection Separate Breakdown and Leakage Current Limits Dual Leakage Current and/or Impedance Min/Max Limits RMS Leakage Current and/or Impedance Min/Max Limits In-Phase and/or Quadrature Leakage Current and/or Impedance Min/Max Limits Detect Arcing Timed Discharge Smooth Transition to next test step if AC withstand type ACez No No Yes No No No No ACW Yes Optional Optional Optional Optional Optional Optional For similar test step types see also AC Voltage Resistance and Capacitance Testing (ACIR and ACCAP). Page 44 of 151 95x Series Operating Manual - December 12, 2011 ACTIONS WHILE RUNNING Figure 2 - ACez and ACW Type Actions • On any failure the step is immediately aborted, and optionally the entire test sequence may be aborted. • For the ACez type, the discharge period is of zero length, arc detection is not enabled and only RMS leakage limits may be specified. • For the ACW type, the discharge period can be programmed to be skipped and the next step started at this steps’ dwell voltage level if the next step is also an ACW type. CONFIGURING An example ACez type menu is as follows – Seq 1 Step 1 ACez LEVEL:1500.0V 60.0Hz SOURCE: INT RAMP: 1.00sec DWELL: 30.0sec Lim: 0n-35.00mA ON FAIL: ABORT SEQ An example ACW type menu is as follows – Seq 1 Step 1 ACW LEVEL:1500.0V 60.0Hz SOURCE: INT BREAKDOWN: 49.50mApk RAMP: 1.00sec DWELL: 30.0sec Test 1: RMS Lim: 0n-35.00mA Test 2: INPHS Lim: 0n-5.000mA ARC DETECT:4us 10mA DISCHARGE: AS RAMP ON FAIL: ABORT SEQ Page 45 of 151 95x Series Operating Manual - December 12, 2011 • LEVEL. Allows the test voltage level and frequency to be programmed. Values cannot be set which are beyond the range of possible output voltages and frequencies from the specific 95x or above the maximum voltage limit set by the user in the CNFG – TEST – USER MAX ACV setting. • SOURCE. Only available if Opt. AC-30 is installed. Allows the user to select whether to use the standard internal source at the front panel HV terminal (INT) or the higher voltage source from the external AC-30 (EXT). This selection is automatically made and is not editable if the programmed level or frequency is beyond the capability of the other source. • BREAKDOWN. Only available for the ACW type. Allows breakdown detection to be programmed as a maximum peak current level. • RAMP. Allows the ramp time period to be programmed either as a time or rate. The UNIT key toggles the selection between these two methods. • DWELL. Allows the dwell time period to be programmed or set to be user terminated (with the START button) by pressing the LIMIT key while this setting is selected. • Test 1 and Test 2. Only available for the ACW type (the ACez type has a single leakage limit range, which is always enabled and is always on the RMS leakage current). These allow the user to define up to 2 leakage measurements to be checked against limits. For the test step to successfully pass when run, both the Test 1 and Test 2 measurements must pass their respective range checks or be disabled . The available selections are – • • o NONE. Disables the leakage measurement. o RMS. Selects that the leakage check is performed on the RMS current measurement. o INPHS. Selects that the leakage check is performed on the in-phase (i.e. resistive loading) current measurement. o QUAD. Selects that the leakage check is performed on the quadrature (i.e. reactive loading) current measurement. Lim. Allows the user to define ranges within which each selected current measurement is considered a PASS during the dwell period. The range can be entered in units of current or impedance, the UNIT key toggles the selection. For the impedance selection the user may optionally disable the upper limit by pressing the LIMIT key while the upper limit is selected. For the current selection the user may optionally disable the lower limit by entering a zero value for it. o For the ACez type the breakdown detection limit is automatically set to 1.414 times the maximum RMS leakage current limit. o If the user is concerned about testing with an accidentally disconnected DUT and the DUT typically has a measurable leakage current, then setting a non-zero minimum RMS current limit (or a finite maximum RMS impedance limit) will fail the test step if no DUT is connected. The user should set this minimum limit to a value greater than the leakage current of the leads alone but less than the lowest possible leakage current of the DUT and the leads combined. ARC DETECT. Only available for the ACW type. Allows the user to program arc detection during this step. Both the time and current level can be independently programmed. Arc detection can also be disabled by setting the leftmost (time) setting to OFF. The 95x can be configured to not fail a test step when arcing is detected by setting the ARC setting in the CNFG – TEST sub-menu to DETECT ONLY. Page 46 of 151 95x Series Operating Manual - December 12, 2011 • DISCHARGE. Only available for the ACW type. Allows the user to program whether the discharge period should use the same timing as the ramp period (AS RAMP), be as fast as possible (FAST) or skipped (NONE). If NONE is selected but the next step is not of an AC Voltage Withstand type then the FAST selection is used when the sequence is run. In the majority of cases, FAST should be used. • ON FAIL. Allows the user to program the 95x to abort the entire sequence (ABORT SEQ) or only this step (CONT SEQ) if this step fails any of its checks. A safety related failure or a user abort (STOP button) always aborts the entire sequence. CONNECTING TO THE DUT The 95x requires that the DUT (at least that portion which is being measured) is floating with respect to ground. The DUT should be wired between the HV and RETURN terminals of the 95x; if Opt. AC-30 is being used then the DUT should be wired between the output of the external AC-30 unit and the RETURN terminal of the 95x. The 95x provides a safety ground for the DUT during the test via its’ RETURN terminal. The Continuity Sense feature may be used to ensure that the RETURN connection is correctly made by connecting the SENSE+ terminal to a point on the DUT which is connected to the RETURN connection. When deciding which point on the DUT to connect to the HV terminal and which point to connect to the RETURN terminal, the user should consider that only the voltage on the RETURN terminal is safe at all times. Should the DUT exhibit significant breakdown or arcing there may be high energy HF interference generated by the surge currents. In severe cases, this can damage nearby equipment, such as computers. The wiring between the 95x terminals and the DUT should be routed as far as possible away from other equipment and cabling connected to other equipment. For best high impedance load performance there should be low capacitance and leakage between the wires and for low level current measurements there should be little interference pickup in the RETURN wire. In extreme circumstances the RETURN wire should be the inner wire of a coaxial cable, with the shield connected to the GUARD terminal of the 95x. This will significantly reduce the capacitance and leakage between the HV and RETURN wires. A cable such as RG174 is a suitable choice. If the Continuity Sense feature is being used then the SENSE+ connection should similarly be a coaxial cable. Figure 3 - Basic ACez and ACW DUT Connections The example above shows the connections for performing AC voltage withstand testing of Line/Neutral connections to chassis ground of a DUT. The optional wire from the DUT chassis to the SENSE+ terminal of the 95x is used when the user wishes to use the Continuity Sense safety feature. Page 47 of 151 95x Series Operating Manual - December 12, 2011 Figure 4 - ACez and ACW DUT Connections with GB also The example above shows the connections to a DUT to perform both an AC withstand test on the Line/Neutral line power input, and an AC Ground Bond or DC LowΩ test on the chassis of the DUT in the same sequence. If wired in this manner, then no changes in connections are needed. This will increase the capacitive coupling between the HV wire and the other wires, which may need to be compensated for in highly sensitive applications. The Continuity Sense feature may also be used with this wiring configuration. LEAD COMPENSATION For many applications lead compensation is not necessary for these types of test steps, as the wiring leakage is generally smaller than the DUT leakage limit and so can be ignored. However for the more sensitive requirements (e.g. the more stringent levels of medical safety leakage testing) and/or when long lengths of wiring are required then lead compensation may be needed. If the capacitance of loose wiring is to be corrected for, then it is recommended to use shielding of the RETURN wiring rather than Lead Compensation as the capacitance between loose unshielded wiring is very dependent on the exact routing of the wires. Performing a lead compensation compensates for the resistive and capacitive leakage currents in the wiring to the 95x in all future runs of this test step. When performing a lead compensation the normal connections to the 95x should be in place, with the wiring positioned normally, only the DUT itself should not be connected. CAUTION High voltages will be present on the wiring while running in lead compensation mode. Ensure that the wiring and the (unused) DUT connections are safely positioned. When performing a lead compensation the leakage limits are not enforced, otherwise the test step is executed normally. EXAMPLES Example 1 A DUT is to have its’ Line/Neutral power connections tested to its’ chassis for “no breakdown” at 2000Vrms/60Hz using a 1 second ramp and a 30 second dwell. It is known that the DUT leakage is less than 5mArms at this voltage level and frequency (if this is not known, then start by using 5mArms as the limit and adjust it as needed). This is accomplished in a single step as follows – Seq 1 Step 1 ACez LEVEL:2000.0V 60.0Hz RAMP: 1.00sec DWELL: 30.0sec Only breakdown detection is needed, so use the ACez type As required As required As required Page 48 of 151 95x Series Operating Manual - December 12, 2011 Lim: ON FAIL: 0n-5.000mA ABORT SEQ As required Example 2 It is required to test a 2 conductor cable which has a specification of >100Mohm resistive leakage and <100pF capacitance at 500Vrms, and a minimum breakdown voltage of 2000Vrms. A decision is made to test for breakdown using a 1 second ramp and a 1 second dwell time since the requirement does not specify it. Optionally, the Lead Compensation feature could be used to adjust for the DUT wiring capacitance, allowing accurate measurement of the 100pF limit. Otherwise the measurement will include the capacitance of the wiring between the 95x and the DUT. All of these tests are accomplished by two ACW test steps in a test sequence – Firstly test the lower voltage resistance and capacitance leakage. Seq 1 Step 1 ACW LEVEL: 500.0V 60.0Hz BREAKDOWN: 5.000mApk RAMP: 0.02sec DWELL: 0.10sec Test 1: INPHS Lim:100.0M-no maxΩ Test 2: QUAD Lim:26.50M-no maxΩ ARC DETECT:4us 10mA DISCHARGE: NONE ON FAIL: ABORT SEQ Different breakdown and leakage limits needed, so use ACW As required Since the DUT is known to have little leakage this could be set lower No timing requirement, so set for fast testing No timing requirement, so set for fast testing Test the resistive leakage As required Test the capacitive leakage 26.5Mohm = 1/(2πFC) = the impedance of 100pF at 60Hz Optional No need to discharge between this and the next step No further test steps if this step fails Secondly test the high voltage withstand capability. Seq 1 Step 2 ACW LEVEL:2000.0V 60.0Hz BREAKDOWN: 5.000mApk RAMP: 1.00sec DWELL: 1.00sec Test 1: NONE Test 2: NONE ARC DETECT:4us 10mA DISCHARGE: FAST ON FAIL: ABORT SEQ Could use ACez if arc detection not needed As required Since the DUT is known to have little leakage this could be set lower As required As required No leakage testing required No leakage testing required Optional Immediately discharge as this is the last step SPECIFICATIONS Test Voltage, Frequency and Loading Capability The charts below show the test voltage, frequency and loading capabilities of the 95x at ambient temperatures ≤30C and line voltage ≥115Vrms. Resistive loading is additionally limited by a maximum load power of 300W and a maximum current of 45mArms (951-4i), 130mArms (Opt. AC-2), 50mArms (Opt. 500VA), 22.5mArms (955i) or 7.5mArms (Opt. AC-30). For ambient temperatures above 30C linearly reduce the maximum loading power and current by 1%/C. For line voltages below 115V linearly reduce the maximum test voltage by 1%/V unless Opt. Page 49 of 151 95x Series Operating Manual - December 12, 2011 Max Load Current (mArms) LOLINE is fitted (there is no reduction for Opt. LOLINE). For frequencies above 100Hz other than 400Hz, the user should linearly interpolate using the <100Hz and 400Hz capabilities shown on the applicable chart. 50 45 40 35 30 25 20 15 10 5 0 20-100Hz 400Hz 0 1000 2000 3000 4000 5000 6000 Test Voltage 20-6000Vrms Max Load Current (mArms) Figure 5 - 951-4i Test Voltage and Loading Capability (20-500Hz) 200 180 160 140 120 100 80 60 40 20 0 20-100Hz 400Hz 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Test Voltage 10-2000Vrms Max Load Current (mArms) Figure 6 - 951-4i Opt. AC-2 Test Voltage and Loading Capability (20-500Hz) >65mArms linearly reduce max test time to 1sec and max duty cycle to 25% at 100mArms 100 90 80 70 60 50 40 30 20 10 0 40-100Hz 400Hz 0 1000 2000 3000 4000 5000 6000 Test Voltage 20-6000Vrms Figure 7 - 951i, 953i Opt. 500VA Test Voltage and Loading Capability (40-500Hz) Page 50 of 151 Max Load Current (mArms) 95x Series Operating Manual - December 12, 2011 30 25 20 15 40-100Hz 10 400Hz 5 0 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 Test Voltage 50-10000Vrms Max Load Current (mArms) Figure 8 - 955i Test Voltage and Loading Capability (40-500Hz) 10 8 6 4 40-80Hz 2 0 0 5000 10000 15000 20000 25000 30000 Test Voltage 120-30000Vrms Figure 9 - 95x Opt. AC-30 Test Voltage and Loading Capability (40-80Hz) Test Voltage and Frequency Accuracy Test Voltage Accuracy <(± 0.5% ± 1.5V ± (0.01% + 0.2V) per mArms load ± 0.01% per Hz above 100Hz) 955i : Add ±0.1% above 7000Vrms Opt. AC-30 : <(± 1.5% ± 5V ± (0.05% + 1V) per mArms load) Test Voltage Overshoot <10% (<0.2s ramp time) <5% (<0.5s ramp time) <2% (>0.5s ramp time) Settling to <±0.5% of final value in <0.1sec + 2 cycles Test Voltage Waveform Sinewave, 1.3 – 1.5 Crest Factor Test Frequency Accuracy <±0.1% Surge Current Limiting & Shutdown Impedance Limiting 951-4i (standard build): 12KΩ + 0.5H 951-4i (opt. 500VA) : 7KΩ + 0.25H 951-4i (opt. AC2): 1.4KΩ + 0.2H 955i: 25KΩ + 1.0H Opt. AC-30 : 200KΩ Shutdown Current Response: <40us 951-4i (standard build): 145mApk 951-4i (opt. 500VA) : 170mApk 951-4i (opt. AC2): 435mApk Page 51 of 151 95x Series Operating Manual - December 12, 2011 955i: 72mApk Opt. AC-30 : 25mApk Current Measurements Breakdown Current 1uA to 280mApk (DC-50kHz bandwidth) <(± 1% ± 1uA) accuracy <30usec detection time <3msec response time (typically <500usec) Leakage Current 0.0nA to 200mArms (RMS, In-phase or Quadrature) Greater of 1 cycle or 5ms measurement period RMS : <(± 0.5% ± 10nA ± 0.15nA per kV*Hz) accuracy InPhs : <(± 0.5% ± 10nA ± 0.01nA per kV*Hz) accuracy Quad : <(± 0.5% ± 10nA ± 0.15nA per kV*Hz) accuracy Add 0.005% per Hz above 100Hz 955i : Add 50nA (RMS, InPhs and Quad) above 7000Vrms <±0.005° per Hz phase relative to test voltage (InPhs, Quad) Arc Current 1 to 30mArms (50KHz-5MHz bandwidth) <(± 10% ± 1mA) accuracy at 1MHz 4us, 10us, 15us, 20us, 30us or 40us measurement period Cable Compensation <(± 1% of error ± 0.01pF) Test Timing Ramp 0.00 to 9999sec <(± 1% ± 0.1sec ± 1 cycle) accuracy Dwell 0.02 to 9999sec or user terminated <(± 0.05% ± 20ms ± 1 cycle) accuracy Fast Discharge <(20ms + 1 cycle) AC VOLTAGE RESISTANCE AND CAPACITANCE TESTING (ACIR AND ACCAP) These are used to test that the DUT resistance or capacitance is within user set limits, and that it does not exhibit breakdown or (optionally) arcing in the presence of an applied AC voltage. For similar test step types see AC Voltage Withstand and Leakage Testing (ACez and ACW). The ACIR type is often used for materials testing, providing a test of leakage resistance similar to that of the DCIR type of DC voltage withstand test but including the effects of low frequency dielectric storage in the material by testing at low frequency AC voltages. An example application for the ACIR type is in PCB materials testing. Although the DC leakage resistance of a material may be high (typically >10Tohm), the 50/60Hz leakage resistance may be much lower (often only 1 to 10Gohm) because of the presence of dielectric storage in the materials used. Note that the ACIR type ignores the capacitive component of the leakage. The ACCAP type is most often used for component and cable testing, providing a test of capacitance and (optionally) dissipation factor. The 95x can resolve very small values of capacitance even when testing at low frequencies (depending on voltage, down to 0.001pF at 60Hz). The 95x has good drive current capability and excellent resolution so a wide range of capacitor values can be accommodated (0.1pF to 0.13uF at 1000V/60Hz depending on model and options). This type of test can also be used to detect corona, such as between the Page 52 of 151 95x Series Operating Manual - December 12, 2011 windings or between a winding and the core of a transformer. At low voltages there is no corona, so the capacitance is set solely by the physical dimensions, at high voltages when corona is present the effective gap between the windings becomes smaller and so the capacitance is increased. To perform this type of testing, some processing outside the 95x is required to compare the capacitance measurements at the low and high voltages. ACTIONS WHILE RUNNING Figure 10 - ACIR and ACCAP Type Actions • On any failure the step is immediately aborted, and optionally the entire test sequence may be aborted. • For the ACIR type, the Min and Max leakage resistance measurements are checked against the user set limits during the dwell period. • For the ACCAP type, the Min and Max capacitance and dissipation factor measurements are checked against the user set limits during the dwell period. CONFIGURING AN ACIR TEST STEP An example ACIR menu is as follows – Seq 1 Step 1 ACIR LEVEL:1500.0V 60.0Hz BREAKDOWN: 49.50mApk RAMP: 1.00sec DWELL: 30.0sec Lim: 45.26K-201.5KΩ ARC DETECT:4us 10mA DISCHARGE: AS RAMP ON FAIL: ABORT SEQ • LEVEL. Allows the test voltage level and frequency to be programmed. Note that values cannot be set which are beyond the range of possible output voltages and frequencies from the specific 95x or above the maximum voltage limit set by the user in the CNFG – TEST – USER MAX ACV setting. • SOURCE. Only available if Opt. AC-30 is installed. Allows the user to select whether to use the standard internal source at the front panel HV terminal (INT) or the higher voltage source from the external AC-30 (EXT). This selection is automatically made and is not editable if the programmed level or frequency is beyond the capability of the other source. Page 53 of 151 95x Series Operating Manual - December 12, 2011 • BREAKDOWN. Allows breakdown detection to be programmed as a maximum peak current level. • RAMP. Allows the ramp time period to be programmed either as a time or rate. The UNIT key toggles the selection between these two methods. • DWELL. Allows the dwell time period to be programmed or set to be user terminated (with the START button) by pressing the LIMIT key while this setting is selected. • Lim. Allows the user to define the range within which the leakage resistance measurement is considered a PASS during the dwell period. The user may optionally disable the upper limit by pressing the LIMIT key while the upper limit is selected. • ARC DETECT. Allows the user to program arc detection during this step. Both the time and current level can be independently programmed. Arc detection can also be disabled by setting the leftmost (time) setting to OFF. The 95x can be configured to not fail a test step when arcing is detected by setting the ARC setting in the CNFG – TEST sub-menu to DETECT ONLY. • DISCHARGE. Allows the user to program whether the discharge period should use the same timing as the ramp period (AS RAMP), be as fast as possible (FAST) or skipped (NONE). If NONE is selected but the next step is not of an ACez, ACW, ACIR or ACCAP type then the FAST selection is used when the sequence is run. • ON FAIL. Allows the user to program the 95x to abort the entire sequence (ABORT SEQ) or only this step (CONT SEQ) if this step fails any of its checks. A safety related failure or a user abort (STOP button) always aborts the entire sequence. CONFIGURING AN ACCAP TEST STEP An example ACCAP menu is as follows – Seq 1 Step 1 ACCAP LEVEL:1500.0V 60.0Hz BREAKDOWN: 49.50mApk RAMP: 1.00sec DWELL: 30.0sec C: 0.488p-1.512pF DF: 0.0000-0.0005 ARC DETECT:4us 10mA DISCHARGE: AS RAMP ON FAIL: ABORT SEQ • LEVEL. Allows the test voltage level and frequency to be programmed. Note that values cannot be set which are beyond the range of possible output voltages and frequencies from the specific 95x or above the maximum voltage limit set by the user in the CNFG – TEST – USER MAX ACV setting. • SOURCE. Only available if Opt. AC-30 is installed. Allows the user to select whether to use the standard internal source at the front panel HV terminal (INT) or the higher voltage source from the external AC-30 (EXT). This selection is automatically made and is not editable if the programmed level or frequency is beyond the capability of the other source. • BREAKDOWN. Allows breakdown detection to be programmed as a maximum peak current level. • RAMP. Allows the ramp time period to be programmed either as a time or rate. The UNIT key toggles the selection between these two methods. Page 54 of 151 95x Series Operating Manual - December 12, 2011 • DWELL. Allows the dwell time period to be programmed or set to be user terminated (with the START button) by pressing the LIMIT key while this setting is selected. • C. Allows the user to define the range within which the capacitance measurement is considered a PASS during the dwell period. • DF. Allows the user to define the range within which the dissipation factor measurement is considered a PASS during the dwell period. The limits are applied without regard to the polarity of the measured dissipation factor. o Setting a DF range of 0.0000->1.0000 will effectively ignore the dissipation factor measurement as all dissipation factors lay within this range by definition. • ARC DETECT. Allows the user to program arc detection during this step. Both the time and current level can be independently programmed. Arc detection can also be disabled by setting the leftmost (time) setting to OFF. The 95x can be configured to not fail a test step when arcing is detected by setting the ARC setting in the CNFG – TEST sub-menu to DETECT ONLY. • DISCHARGE. Allows the user to program whether the discharge period should use the same timing as the ramp period (AS RAMP), be as fast as possible (FAST) or skipped (NONE). If NONE is selected but the next step is not of an ACez, ACW, ACIR or ACCAP type then the FAST selection is used when the sequence is run. • ON FAIL. Allows the user to program the 95x to abort the entire sequence (ABORT SEQ) or only this step (CONT SEQ) if this step fails any of its checks. A safety related failure or a user abort (STOP button) always aborts the entire sequence. CONNECTING TO THE DUT The 95x requires that the DUT (at least that portion which is being measured) is floating with respect to ground. The DUT should be wired between the HV and RETURN terminals of the 95x; if Opt. AC-30 is being used then the DUT should be wired between the output of the external AC-30 unit and the RETURN terminal of the 95x. The 95x provides a safety ground for the DUT during the test via its’ RETURN terminal. The Continuity Sense feature may be used to ensure that the RETURN connection is correctly made by connecting the SENSE+ terminal to a point on the DUT which is connected to the RETURN connection. When deciding which point on the DUT to connect to the HV terminal and which point to connect to the RETURN terminal, the user should consider that only the voltage on the RETURN terminal is safe at all times. Should the DUT exhibit significant breakdown or arcing there may be high energy HF interference generated by the surge currents. In severe cases, this can damage nearby equipment, such as computers. The wiring between the 95x terminals and the DUT should be routed as far as possible away from other equipment and cabling connected to other equipment. For best high impedance load performance there should be low capacitance and leakage between the wires and for low level current measurements there should be little interference pickup in the RETURN wire. In extreme circumstances the RETURN wire should be the inner wire of a coaxial cable, with the shield connected to the GUARD terminal of the 95x. This will significantly reduce the capacitance and leakage between the HV and RETURN wires. A cable such as RG174 is a suitable choice. If the Continuity Sense feature is being used then the SENSE+ connection should similarly be a coaxial cable. Page 55 of 151 95x Series Operating Manual - December 12, 2011 Figure 11 - ACIR and ACCAP DUT Connections LEAD COMPENSATION For the more sensitive requirements and/or when long lengths of connections are required, and/or when performing ACCAP type tests on small capacitance values then lead compensation may be needed. If the capacitance of loose wiring is to be corrected for, then it is recommended to use shielding of the RETURN wiring rather than Lead Compensation as the capacitance between loose unshielded wiring is very dependent on the exact routing of the wires. Performing a lead compensation compensates for the resistive and capacitive leakage currents in the wiring to the 95x in all future runs of this test step. When performing a lead compensation the normal connections to the 95x should be in place, with the wiring positioned normally, only the DUT itself should not be connected. CAUTION High voltages will be present on the wiring while running in lead compensation mode. Ensure that the wiring and the (unused) DUT connections are safely positioned. When performing a lead compensation the leakage limits are not enforced, otherwise the test step is executed normally. EXAMPLES Example 1 A PCB Material is to have its’ leakage resistance measured at 60Hz. The measurement will be performed using a 1000V test voltage. The resistance is to be >1Gohm. Optionally, the user could use the Lead Compensation feature to considerably reduce the effects of the wiring between the 95x and the PCB being tested. This is accomplished in a single step as follows – Seq 1 Step 1 ACIR LEVEL:1000.0V 60.0Hz BREAKDOWN: 100uApk RAMP: 0.02sec DWELL: 1.00sec Lim: 1.000G-no maxΩ ARC DETECT:OFF DISCHARGE: FAST ON FAIL: ABORT SEQ As required This ensures that the energy is limited in breakdown No timing requirement, so set for fast testing No timing requirement, so set for fast testing As required Optional Page 56 of 151 95x Series Operating Manual - December 12, 2011 Example 2 A 0.033uF 1000Vac capacitor is to be tested against it tolerance (0.033uF ± 5%) and DF (<1%) specifications. A nominal capacitor at 1000V/60Hz will draw 12.4mArms, so this is within the capabilities of all 95x models so the capacitor can be tested at its’ maximum voltage rating. This is accomplished in a single step as follows – Seq 1 Step 1 ACCAP LEVEL:1000.0V 60.0Hz BREAKDOWN: 25.00mApk RAMP: 1.00sec DWELL: 5.0sec C: 31.35n-34.65nF DF: 0.0000-0.0100 ARC DETECT:OFF DISCHARGE: FAST ON FAIL: ABORT SEQ As required As required Slow ramp to better measurement a breakdown voltage Optional, could be faster As required As required Optional SPECIFICATIONS Same as the AC Voltage Withstand and Leakage Testing (ACez and ACW) Specifications. For reference, the current flowing in a capacitive load is given by 2πFCV (in Amps), where F is the test frequency (in Hz) C is the load capacitance (in Farads) V is the test voltage (in Volts) As an example, a load of 0.01uF (=10nF) at 1000V test voltage and 60Hz test frequency is a load current of 2*3.1416*60*0.00000001*1000 = 3.77mA. Insulation Resistance Add Test Voltage and InPhs Leakage Current Accuracies as percentages Examples at 50 or 60Hz 100Mohm at 1000V : 0.65% + 0.61% = ±1.26% 1Gohm at 1000V : 0.65% + 1.56% = ±2.21% 10Gohm at 1000V : 0.65% + 11.1% = ±11.75% 10Gohm at 5000V : 0.53% + 3.1% = ±3.63% Capacitance Add Test Voltage, Frequency, and Quad Leakage Current Accuracies as percentages Examples at 1000V/60Hz 1pF (= 377nA) : 0.65% + 0.1% + 4.73% = ±5.48% 10pF (= 3.77uA) : 0.65% + 0.1% + 0.92% = ±1.67% 100pF (= 37.7uA) : 0.65% + 0.1% + 0.54% = ±1.29% 1nF (= 377uA) : 0.65% + 0.1% + 0.5% = ±1.25% 10nF (= 3.77mA) : 0.65% + 0.1% + 0.5% = ±1.25% 100nF (= 37.7mA) : 0.65% + 0.1% + 0.5% = ±1.25% Dissipation Factor For test voltages >100V at 60Hz and capacitive load currents >200uA, the DF accuracy is ±0.005. For accuracy under other circumstances please contact ViTREK. Page 57 of 151 95x Series Operating Manual - December 12, 2011 DC VOLTAGE WITHSTAND AND LEAKAGE TESTING (DCez, DCW AND DCIR) These are used to test that a DUT does not exhibit breakdown or (optionally) arcing in the presence of an applied DC voltage and optionally to test that the DUT leakage current or impedance is within user set limits. All of these are performed in the same manner; the difference between them is in the amount of configuration available. The DCez type is intended for basic breakdown detection, the DCW and DCIR types for comprehensive breakdown, arcing and leakage testing. Table 5 - DCez, DCW and DCIR Type Selection Delay after charging prior to applying leakage limits Immediate Abort on Leakage Failure End Test on Passing Leakage current or impedance Separate Breakdown and Leakage Limits Detect Arcing Timed Discharge High Capacitance Loads (>0.1uF) Smooth Transition to next test step if DC Withstand type DCez No Yes No No No No Yes No DCW Optional Yes No Yes Optional Optional Yes Optional DCIR Optional Optional Optional Yes Optional Optional Yes Optional For similar test step types see High Value Capacitor DC Leakage Testing (DCCAP and IRCAP). ACTIONS WHILE RUNNING Figure 12 - DCez, DCW and DCIR Type Actions • For the DCez and DCW types, on any failure the step is immediately aborted, and optionally the entire test sequence may be aborted. • For the DCIR type, on any failure other than leakage limit testing the step is immediately aborted. The operation of the leakage limit test is dependent on the “End On” setting. • For the DCez type, the delay is of zero length, the discharge period is of zero length and arc detection is not enabled. • For the DCW and DCIR types, the discharge period can be programmed to be skipped and the next step started at this steps’ dwell voltage level if the next step is of the DCez, DCW or DCIR type. Page 58 of 151 95x Series Operating Manual - December 12, 2011 • During the discharge period the voltage is reduced to zero in the programmed time or at the programmed rate. If the actual voltage significantly lags the expected voltage during the discharge, then discharge circuitry is automatically engaged to speed up the discharge. The test step will not fully complete until the actual voltage is reduced to a safe level. The discharge circuitry is a combination of fixed and controlled loading. The fixed loading is present at all times during discharge. The controlled loading has energy limitations which may prevent it engaging until the voltage has been reduced by the fixed loading. With very highly capacitive loads being tested at high voltages this can create lengthy discharge times. Refer to the Specifications section for details. The HIGH VOLTAGE OR HIGH CURRENT PRESENT warning symbol on the front panel of the 95x is illuminated whenever an unsafe voltage is present on the HV terminal. If this is the last step in a sequence then the discharge circuitry remains engaged after the test step has fully terminated. It is not disengaged until the user finishes reviewing the results of this sequence. OPTIMIZING PERFORMANCE WITH HIGH CAPACITANCE LOADS (>0.1uF) The 95x can accommodate extremely high values of capacitive loading. When testing loads having significant capacitance the following should be noted – • See High Value Capacitor DC Leakage Testing (DCCAP and IRCAP) if the user requires tight control of the charging and discharging currents in the load or the user wishes to have the fastest charging rate into highly capacitive loads. • The user may not adjust the test voltage manually during a MANUAL sequence step. • The test ramp time must be >0.5ec (>1sec if >1uF, >2sec if >5uF). The ramp time may need to be extended beyond these figures to ensure the charging current is less than the desired breakdown detection current. For reference, the charging current (in microamps) = C.(dV/dT) where C is the capacitance in uF and (dV/dT) is the ramp rate in Volts per second (e.g. 1000V/sec ramp into a 10uF load is 10000uA =10mA charging current). • The test ramp rate should be >10V/sec divided by the capacitance load in uF (e.g. >10V/sec for 1uF and >1V/sec for 10uF). • Capacitive loads tend to have a significant dielectric storage affect. Because of this there will be significant leakage current flowing for some time after the dwell period starts. The user should use a test step type which supports a delay prior to applying leakage limits (i.e. not the DCez type) and to set this delay to a long enough period. Depending on the materials, dielectric storage effects can last from a fraction of a second to many ten’s of seconds or even longer. • With very highly capacitive loads there may be small charging or discharging currents caused by very slight changes in the test voltage during the dwell period of the test step. For example, for a 100uF load being tested at 2000Vdc, if the test voltage varies by as little as ±0.01V per second (=0.0005% per second) this will cause a ±1uA current to flow in the load. This will limit the ability to resolve very low leakage currents or very high leakage resistances. See Specifications for details. • The only limits to the maximum capacitance load are the ability to resolve low currents and the maximum ramp time. The significance of the ability to resolve low currents depends on the user requirements; the maximum ramp time of 10000 seconds combined with the standard maximum charging current of 50mA (depends on model and option content) limits the maximum load capacitance to 1F at 500V and 0.1F at 5000V. Page 59 of 151 95x Series Operating Manual - December 12, 2011 CONFIGURING An example DCez menu is as follows – Seq 1 Step 1 DCez LEVEL: 1500.0V RAMP: 1.00sec DWELL: 30.0sec Lim: 0n-15.00mA ON FAIL: ABORT SEQ An example DCW menu is as follows – Seq 1 Step 1 DCW LEVEL: 1500.0V BREAKDOWN: 30.00mApk RAMP: 1.00sec DWELL: 30.0sec Delay: 0.25sec Lim: 0n-15.00mA ARC DETECT:4us 10mA DISCHARGE: AS RAMP ON FAIL: ABORT SEQ An example DCIR menu is as follows – Seq 1 Step 1 DCIR LEVEL: 1500.0V BREAKDOWN: 30.00mApk RAMP: 1.00sec DWELL: 30.0sec Delay: 0.25sec End On: PASS Lim: 100.0K-no maxΩ ARC DETECT:4us 10mA DISCHARGE: AS RAMP ON FAIL: ABORT SEQ • LEVEL. Allows the test voltage level to be programmed. Note that a value cannot be set which is beyond the range of possible output voltages from the specific 95x or above the maximum voltage limit set by the user in the CNFG – TEST – USER MAX DCV setting. • BREAKDOWN. Only available for the DCW and DCIR types. Allows breakdown detection to be programmed as a maximum peak current level. • RAMP. Allows the ramp time period to be programmed either as a time or rate. The UNIT key toggles the selection between these two methods. • DWELL. Allows the dwell time period to be programmed or set to be user terminated (with the START button) by pressing the LIMIT key while this setting is selected. • Delay. Only available for the DCW and DCIR types. Allows the user to program a delay within the dwell period before the leakage range check is to be performed. • End On. Only available for the DCIR type. Allows the user to select when the dwell period will be ended – o PASS. The dwell period will be immediately terminated with a PASS status if the leakage measurement is within limits continuously for at least 2% of the dwell period. If the dwell period ends then the test step will have a FAIL status for leakage. Page 60 of 151 95x Series Operating Manual - December 12, 2011 • o FAIL. The dwell period will be immediately terminated with a FAIL status if the leakage measurement is outside of limits continuously for at least 2% of the dwell period. If the dwell period ends then the test step will have a PASS status for leakage. This selection produces the same results as the DCez and DCW types. o TIME. The dwell period always extends for the entire programmed period. The pass/fail status for leakage is based upon the final measurement taken at the end of the dwell period. Lim. Allows the user to define the range within which the leakage current is considered a PASS during the dwell period. The range can be entered in units of current or impedance for any type of test step, the UNIT key toggles the selection. For the impedance selection the user may optionally disable the upper limit by pressing the LIMIT key while the upper limit is selected. o The breakdown detection limit is automatically set to the same as the maximum leakage limit for the DCez type. • ARC DETECT. Allows the user to program arc detection during this step. Both the time and current level can be independently programmed. Arc detection can also be disabled by setting the leftmost (time) setting to OFF. The 95x can be configured to not fail a test step when arcing is detected by setting the ARC setting in the CNFG – TEST sub-menu to DETECT ONLY. • DISCHARGE. Allows the user to program whether the discharge period should use the same timing as the ramp period (AS RAMP), be as fast as possible (FAST) or skipped (NONE). If NONE is selected but the next step is not of a DCez, DCW, or DCIR type then the FAST selection is used when the sequence is run. • ON FAIL. Allows the user to program the 95x to abort the entire sequence (ABORT SEQ) or only this step (CONT SEQ) if this step fails any of its checks. A safety related failure or a user abort (STOP button) always aborts the entire sequence. CONNECTING TO THE DUT The 95x requires that the DUT (at least that portion which is being measured) is floating with respect to ground. The DUT should be wired between the HV and RETURN terminals of the 95x. The 95x provides a safety ground for the DUT during the test via its’ RETURN terminal. The Continuity Sense feature may be used to ensure that the RETURN connection is correctly made by connecting the SENSE+ terminal to a point on the DUT which is connected to the RETURN connection. When deciding which point on the DUT to connect to the HV terminal and which point to connect to the RETURN terminal, the user should consider that only the voltage on the RETURN terminal is safe at all times. Should the DUT exhibit significant breakdown or arcing there may be high energy HF interference generated by the surge currents. In severe cases, this can damage nearby equipment, such as computers. The wiring between the 95x terminals and the DUT should be routed as far as possible away from other equipment and cabling connected to other equipment. For best high impedance load performance there should be low leakage between the wires and for low level current measurements there should be little interference pickup in the RETURN wire. In extreme circumstances the RETURN wire should be the inner wire of a coaxial cable, with the shield connected to the GUARD terminal of the 95x. This will significantly reduce the leakage between the HV and RETURN wires. A cable such as RG174 is a suitable choice. If the Continuity Sense feature is being used then the SENSE+ connection should similarly be a coaxial cable. Page 61 of 151 95x Series Operating Manual - December 12, 2011 Figure 13 - Basic DCez, DCW and DCIR DUT Connections The example shown above shows the connections for performing DC voltage withstand testing of Line/Neutral connections to chassis ground of a DUT. The optional wire from the DUT chassis to the SENSE+ terminal of the 95x is used when the user wishes to use the Continuity Sense safety feature. Figure 14 - DCez, DCW and DCIR DUT Connections with GB also The example shown above shows the connections to a DUT to perform both a DC withstand test on the Line/Neutral line power input, and a AC Ground Bond test on the chassis of the DUT in the same sequence. If wired in this manner, then no changes in connections are needed. The Continuity Sense feature may also be used with this wiring configuration. LEAD COMPENSATION For many applications lead compensation is not necessary for these types of test steps, as the wiring leakage is generally smaller than the DUT leakage limit and so can be ignored. However for the more sensitive requirements lead compensation may be needed. Performing a lead compensation compensates for any leakage currents in the wiring to the 95x in all future runs of this test step. When performing a lead compensation the normal connections to the 95x should be in place, with the wiring positioned normally, only the DUT itself should not be connected. CAUTION High voltages will be present on the wiring while running in lead compensation mode. Ensure that the wiring and the (unused) DUT connections are safely positioned. When performing a lead compensation the leakage limits are not enforced, otherwise the test step is executed normally. Page 62 of 151 95x Series Operating Manual - December 12, 2011 EXAMPLES Example 1 A DUT is to have its’ Line/Neutral power connections tested to its’ chassis for “no breakdown” at 2000Vdc using a 1 second ramp and a 30 second dwell. It is known that the DUT leakage is less than 5mA at this voltage level (if this is not known, then start by using 5mA as the limit and adjust it as needed). This is accomplished in a single step as follows – Seq 1 Step 1 DCez LEVEL: 2000.0V RAMP: 1.00sec DWELL: 30.0sec Lim: 0n-5.000mA ON FAIL: ABORT SEQ Only breakdown detection is needed, so use the DCez type As required As required As required As required Example 2 – A solar panel is to be tested for “no breakdown” at 2500Vdc using a 1 second ramp and a 5 second dwell time. The panel is estimated to have between 1 and 4uF of capacitance. The test limit for breakdown has been decided to be 1mA and it has been decided to not test for arcing in the panel because of its’ capacitance. This is accomplished in a single step as follows – Seq 1 Step 1 DCW LEVEL: 2500.0V BREAKDOWN: 20.00mApk RAMP: 1.00sec DWELL: 5.00sec Delay: 1.00sec Lim: 0n-1.000mA ARC DETECT:OFF DISCHARGE: FAST ON FAIL: ABORT SEQ Different breakdown and leakage limits, so use DCW As required Must be greater than the charging current As required As required Allow for dielectric storage in the panel As required As required Example 3 – The solar panel used in example 2 above is also required to be tested for insulation resistance at 500Vdc, the specification requires the panel to have >100Mohm resistance. A ramp time of 1 second and a dwell time of 5 seconds have been chosen. The DCIR test is performed first since if the DCIR were performed after the breakdown test then there would be much longer settling time required because the panel is settling from 2500V to 500V, i.e. a 2000V change rather than a 500V change prior to the very sensitive DCIR measurement. This is accomplished in two steps as follows – Seq 1 Step 1 DCIR LEVEL: 500.0V BREAKDOWN: 5.000mApk RAMP: 1.00sec DWELL: 5.00sec Delay: 2.00sec End On: FAIL This could also be a DCW test with the same results As required Must be greater than the charging current As required As required Allow for dielectric storage in the panel As required Page 63 of 151 95x Series Operating Manual - December 12, 2011 Lim: 100.0M-no maxΩ ARC DETECT:OFF DISCHARGE: NONE ON FAIL: ABORT SEQ As required As required No need to discharge before the next step, reduces test time Optional, could continue testing if fails Seq 1 Step 2 DCW LEVEL: 2500.0V BREAKDOWN: 20.00mApk RAMP: 1.00sec DWELL: 5.00sec Delay: 1.00sec Lim: 0n-1.000mA ARC DETECT:OFF DISCHARGE: FAST ON FAIL: ABORT SEQ Different breakdown and leakage limits, so use DCW As required Must be greater than the charging current As required As required Allow for dielectric storage in the panel As required As required Example 4 – In example 3 above, it is required to ensure that the panel is connected to the 95x during the tests. Since the panel has very little DC leakage but has significant capacitance this is easily achieved by adding a low voltage AC test at the start of the sequence. Since the load has a minimum capacitance of 1uF and a maximum of 4uF, the current at 10V/20Hz will be between 1.25 and 5mArms. This requires that Opt.AC-2 is installed. This is accomplished in three steps as follows – Seq 1 Step 1 ACez LEVEL: 10.0V 20.0Hz RAMP: 0.02sec DWELL: 0.10sec Lim: 1.000m-5.000mA ON FAIL: ABORT SEQ Simple RMS min and breakdown, so use ACez As required Use a fast time to reduce test time Use a fast time to reduce test time As required No need for further tests if fails Seq 1 Step 2 DCIR LEVEL: 500.0V BREAKDOWN: 5.000mApk RAMP: 1.00sec DWELL: 5.00sec Delay: 2.00sec End On: FAIL Lim: 100.0M-no maxΩ ARC DETECT:OFF DISCHARGE: NONE ON FAIL: ABORT SEQ This could also be a DCW test with the same results As required Must be greater than the charging current As required As required Allow for dielectric storage in the panel As required As required As required No need to discharge before the next step, reduces test time Optional, could continue testing if fails Seq 1 Step 3 DCW LEVEL: 2500.0V BREAKDOWN: 20.00mApk RAMP: 1.00sec DWELL: 5.00sec Delay: 1.00sec Lim: 0n-1.000mA Different breakdown and leakage limits, so use DCW As required Must be greater than the charging current As required As required Allow for dielectric storage in the panel As required Page 64 of 151 95x Series Operating Manual - December 12, 2011 As required ARC DETECT:OFF DISCHARGE: FAST ON FAIL: ABORT SEQ SPECIFICATIONS Test Voltage and Loading Capability The charts below show the test voltage and loading capabilities of the 95x at ambient temperatures ≤30C and line voltage ≥115Vrms. For ambient temperatures above 30C linearly reduce the maximum loading current by 1%/C. For line voltages below 115V linearly reduce the maximum test voltage by 1%/V unless Opt. LOLINE is fitted (there is no reduction for Opt. LOLINE). Output powers above 200W have a limited test time (e.g. 4 seconds at 250W). Max Load Current (mA) Capacitive loading is only limited by the maximum ramp time (9999.9sec) and the maximum load current, typically this is <1F load. 50 40 30 20 10 0 0 1000 2000 3000 4000 5000 6000 Test Voltage 10-6500V Max Load Current (mA) Figure 15 - 951i, 952i, 956i Test Voltage and Loading Capability (DC) 30 25 20 15 10 5 0 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 Test Voltage 20-11000V Figure 16 - 953i, 954i, 955i Test Voltage and Loading Capability (DC) Surge Current Limiting & Shutdown Impedance Limiting 951i,952i, 956i: 6.5KΩ 953-5i : 11.5KΩ Shutdown Current/Energy Response: <40us 951i,952i, 956i: 100mApk (1.4J max) 953-5i: 50mApk (2J max) Test Voltage Accuracy (<1uF Loading) Test Voltage Accuracy <(± 0.25% ± 0.5V ± (0.01% + 0.05V) per mA load) Page 65 of 151 10000 11000 95x Series Operating Manual - December 12, 2011 Test Voltage Overshoot <15% (<0.25s ramp time) <10% (<1s ramp time) < 5% (>1s ramp time) Settling to <±0.25% of final value in <0.5sec Test Voltage Accuracy (>1uF Loading) Test Voltage Accuracy <(± 1.5% ± 5V) Test Voltage Overshoot <3% Typically settling to <±0.25% of final value in <1sec Test Voltage Variation 951i,952i, 956i: <(±0.001% ± 0.02V) per second after 2 seconds 953-5i : <(±0.001% ± 0.05V) per second after 2 seconds Load Current Measurements Breakdown Current 1uA to 280mApk (DC-50kHz bandwidth) <(± 1% ± 1uA) accuracy <30usec detection time <3msec response time (typically <500usec) Leakage Current 0.0nA to 200mA 1 line cycle measurement period <30uF load : <(± 0.25% ± 0.5nA ± (0.1uA per uF load)) accuracy >30uF load : <(± 0.25% ± 3uA) accuracy Arc Current 1 to 30mArms (50KHz-5MHz bandwidth) <(± 10% ± 1mA) accuracy at 1MHz 4us, 10us, 15us, 20us, 30us or 40us measurement period Cable Compensation <(± 1% of error) Test Timing Ramp 0.01 to 9999sec 50kV/sec max slew rate <(± 1% ± 0.3sec) accuracy Dwell 0.02 to 9999sec or user terminated <(± 0.05% ± 20ms) accuracy Delay 0.00 to 9999sec <(± 0.05% ± 20ms) accuracy Discharge Auto-selected combination of Fixed, Controlled and Power Discharge (see below) Fixed Discharge Always selected 951i,952i,956i : Nominal loading 7.5MΩ 953-5i : Nominal loading 15MΩ Controlled Discharge Selection Criteria : <400W power, <400J energy, <7500V 951i,952i,956i : Nominal loading 40KΩ 953-5i : Nominal loading 40KΩ or 240KΩ, auto-selected Power Discharge Selection Criteria : <375V 2.5W nominal loading (<15mA) Page 66 of 151 95x Series Operating Manual - December 12, 2011 Minimum Discharge Time <(20ms + 10ms per kV) (below 7500V) HIGH VALUE CAPACITOR DC LEAKAGE TESTING (DCCAP AND IRCAP) These are used to test that a DUT leakage current or impedance is within user set limits, and does not exhibit breakdown or (optionally) arcing in the presence of an applied DC voltage. These are intended for capacitive loads (>0.1uF) which require close control of the charging and (optionally) discharging currents. These are also useful when it is required to charge a heavily capacitive load as fast as possible when testing for leakage. Table 6 - DCCAP and IRCAP Type Selection Delay after charging prior to applying leakage limits Immediate Abort on Leakage Failure End Test on Passing Leakage current or impedance Detect Arcing Timed Discharge DCCAP Yes Yes No Optional Optional IRCAP Yes Optional Optional Optional Optional These test step types are very similar to the DC Voltage Withstand types described in the preceding section. The primary differences are as follows – • The DCCAP and IRCAP types expect the DUT to be primarily capacitive. In general, these types should only be used with loads >0.1uF and having little DC leakage. • For the DCCAP and IRCAP types the DC voltage drive is allowed to change to a constant current state during the ramp period; a breakdown is detected as the output voltage ceasing to increase when in the constant current state. For the DC Voltage Withstand types a current over the limit during ramp immediately causes a breakdown failure and the test is aborted. • For the DCCAP and IRCAP types the user can set a charging current limit close to the maximum current capability of the 95x. This enables the fastest possible charging time when using very capacitive loads. For the DC Voltage Withstand types the ramp rate cannot be set close to the breakdown current limit, otherwise false indications of breakdown will occur if the DUT is either a) more capacitive than expected, or b) the 95x ramps the voltage slightly faster than expected. • For the DCCAP and IRCAP types the user can optionally select to limit the discharge circuitry in the 95x to the same maximum current enforced during the ramp (i.e. charging) period. This is not possible using the DC Voltage Withstand types. Page 67 of 151 95x Series Operating Manual - December 12, 2011 ACTIONS WHILE RUNNING Figure 17 - DCCAP and IRCAP Type Actions • The ramp period is user defined in terms of a maximum ramp rate (V/sec), a maximum charging current (in Amps) and a timeout value (in seconds). During the ramp period the 95x automatically limits both the rate of change of voltage and the charging current to both be at or less than the user set limits, and will fail the DUT if the desired test voltage is not reached within the set timeout period. The front panel C/V LIMITED indicator is illuminated whenever the ramp is being limited by the maximum charging current. • The breakdown detection current limit is automatically set at three times the user set maximum charging current limit to limit the energy in a sudden breakdown of the DUT. • For the DCCAP type, for any failure the step is immediately aborted. • For the IRCAP type, for any failure other than leakage limit testing the step is immediately aborted. The operation of the leakage limit test is dependent on the “End On” setting. • During the discharge period the voltage is reduced to zero in the programmed time or with the user set current limit. Discharge circuitry is automatically engaged to speed up the discharge as needed. The test step will not fully complete until the actual voltage is reduced to a safe level. The discharge circuitry is a combination of fixed and controlled loading. The fixed loading is present at all times during discharge. The controlled loading has energy limitations which may prevent it engaging until the voltage has been reduced by the fixed loading. With very highly capacitive loads being tested at high voltages this can create lengthy discharge times. Refer to the Specifications section for details. The HIGH VOLTAGE OR HIGH CURRENT PRESENT warning symbol on the front panel of the 95x is illuminated whenever an unsafe voltage is present on the HV terminal. If this is the last step in a sequence then the discharge circuitry remains engaged after the test step has fully terminated. It is not disengaged until the user finishes reviewing the results of this sequence. OPTIMIZING PERFORMANCE WITH HIGH CAPACITANCE LOADS The 95x can accommodate extremely high values of capacitive loading when performing High Value Capacitor DC Leakage Testing; the following should be noted for optimum performance – Page 68 of 151 95x Series Operating Manual - December 12, 2011 • The 95x controls the ramp period using maximum ramp rate (in V/sec) and maximum charging current (in Amps) settings. For optimum results these settings should be set according to the expected nominal capacitive load value as follows – o For reference, the charging (and discharging) current (in microamps) = C.(dV/dT) where C is the capacitance in uF and (dV/dT) is the ramp rate in Volts per second (e.g. 1000V/sec ramp into a 10uF load is 10000uA =10mA charging current). o Choose a maximum charging current according to the application and within the ability of the specific 95x model and option content (See Figure 15 - 951i, 952i, 956i Test Voltage and Loading Capability (DC) and Figure 16 - 953i, 954i, 955i Test Voltage and Loading Capability (DC)). o Using the equation above with the expected nominal capacitive load value, estimate the expected ramp time at the selected charging current. If necessary reduce the charging current to create a nominal ramp time of greater than 1 second. o For best results, the charging current should be 100uA or greater, only select a charging current less than this if specifically required for the application. o Using the estimated ramp time from above, calculate the expected ramp rate (= test voltage / ramp time). Set the maximum ramp rate to twice this figure. This ensures that for a nominal load the ramp period will be current limited, but restricts a low capacitance load from ramping too fast. This also reduces charging current surges at the start of the ramp. o Using the estimated ramp time from above, set the ramp timeout value to at least 1.5 times this figure. If a wide range of capacitive loads may be encountered then this may need to be extended to longer than this figure. • Capacitive loads tend to have a significant dielectric storage affect. Because of this there will be a significant leakage current flowing for some time after the dwell period starts. The user should set the dwell delay to a suitably long enough period to allow the DUT to recover from charging. Depending on the materials, dielectric storage effects can last from a fraction of a second to many ten’s of seconds or even longer. • With very highly capacitive loads there may be small charging or discharging currents caused by very slight changes in the test voltage during the dwell period of the test step. For example, for a 100uF load being tested at 2000Vdc, if the test voltage varies by as little as ±0.01V per second (=0.0005% per second) this will cause a ±1uA current to flow in the load. This will limit the ability to resolve very low leakage currents or very high leakage resistances. See Specifications for details. • The only limits to the maximum capacitance load are the ability to resolve low currents and the maximum ramp timeout. The significance of the ability to resolve low currents depends on the user requirements; the maximum ramp timeout of 10000 seconds combined with the standard maximum charging current of 50mA (depends on model and option content) limits the maximum load capacitance to 1F at 500V and 0.1F at 5000V. CONFIGURING An example DCCAP menu is as follows – Seq 1 Step 1 DCCAP LEVEL: 1500.0V RAMP: 100.0V/s Limit: 1.00mA Page 69 of 151 95x Series Operating Manual - December 12, 2011 Timeout: 30.0sec DWELL: 60sec Delay: 5.0sec Lim: 0n-500.0uA ARC DETECT:4us 10mA DISCHARGE: AS RAMP ON FAIL: ABORT SEQ An example IRCAP menu is as follows – Seq 1 Step 1 IRCAP LEVEL: 1500.0V RAMP: 100.0V/s Limit: 1.00mA Timeout: 30.0sec DWELL: 60sec Delay: 5.0sec End On: PASS Lim: 0n-500.0uA ARC DETECT:4us 10mA DISCHARGE: AS RAMP ON FAIL: ABORT SEQ • LEVEL. Allows the test voltage level to be programmed. Note that a value cannot be set which is beyond the range of possible output voltages from the specific 95x or above the maximum voltage limit set by the user in the CNFG – TEST – USER MAX DCV setting. • RAMP. Allows the maximum allowable ramping rate to be specified. See the Optimizing Performance with High Capacitance Loads section for details regarding setting this value. • Limit. Allows the maximum charging current to be specified. The entry is limited to a minimum value of 1uA and the maximum current available from the specific 95x model and option content. See the Optimizing Performance with High Capacitance Loads section for details regarding setting this value. • Timeout. Allows the ramp timeout to be specified. The timeout value must be set to a sufficiently large value to allow the highest expected capacitive load to achieve the programmed test voltage. See the Optimizing Performance with High Capacitance Loads section for details regarding setting this value. • DWELL. Allows the dwell time period to be programmed or set to be user terminated (with the START button) by pressing the LIMIT key while this setting is selected. A minimum period of 5 seconds may be defined. • Delay. Allows the user to program a delay in the dwell period before the leakage range check is to be performed. A minimum period of 1 second may be defined. • End On. Only available for the IRCAP type. Allows the user to select when the dwell period will be ended – o PASS. The dwell period will be immediately terminated with a PASS status if the leakage measurement is within limits continuously for at least 2% of the dwell period. If the dwell period ends then the test step will have a FAIL status for leakage. o FAIL. The dwell period will be immediately terminated with a FAIL status if the leakage measurement is outside of limits continuously for at least 2% of the dwell period. If the dwell period ends then the test step will have a PASS status for leakage. This selection produces the same results as the DCCAP test step type. o TIME. The dwell period always extends for the entire programmed period. The pass/fail status for leakage is based upon the final measurement taken at the end of the dwell period. Page 70 of 151 95x Series Operating Manual - December 12, 2011 • Lim. Allows the user to define the range within which the leakage current is considered a PASS during the dwell period. The range can be entered in units of current or impedance for any type of test step, the UNIT key toggles the selection. For the impedance selection the user may optionally disable the upper limit by pressing the LIMIT key while the upper limit is selected. • ARC DETECT. Allows the user to program arc detection during this step. Both the time and current level can be independently programmed. Arc detection can also be disabled by setting the leftmost (time) setting to OFF. The 95x can be configured to not fail a test step when arcing is detected by setting the ARC setting in the CNFG – TEST sub-menu to DETECT ONLY. • DISCHARGE. Allows the user to program whether the discharge period should use the same rate and current limits as the ramp period (AS RAMP) or to be as fast as possible (FAST). • ON FAIL. Allows the user to program the 95x to abort the entire sequence (ABORT SEQ) or only this step (CONT SEQ) if this step fails any of its checks. A safety related failure or a user abort (STOP button) always aborts the entire sequence. CONNECTING TO THE DUT The 95x requires that the DUT (at least that portion which is being measured) is floating with respect to ground. The DUT should be wired between the HV and RETURN terminals of the 95x. The 95x provides a safety ground termination for the DUT during the test via its’ RETURN terminal. The Continuity Sense feature may be used to ensure that the RETURN connection is correctly made by connecting the SENSE+ terminal to a point on the DUT which is connected to the RETURN connection. When deciding which point on the DUT to connect to the HV terminal and which point to connect to the RETURN terminal, the user should consider that only the voltage on the RETURN terminal is safe at all times. Should the DUT exhibit significant breakdown or arcing there may be high energy HF interference generated by the surge currents. In severe cases, this can damage nearby equipment, such as computers. The wiring between the 95x terminals and the DUT should be routed as far as possible away from other equipment and cabling connected to other equipment. For best high impedance load performance there should be low leakage between the wires and for low level current measurements there should be little interference pickup in the RETURN wire. In extreme circumstances the RETURN wire should be the inner wire of a coaxial cable, with the shield connected to the GUARD terminal of the 95x. This will significantly reduce the leakage between the HV and RETURN wires. A cable such as RG174 is a suitable choice. If the Continuity Sense feature is being used then the SENSE+ connection should similarly be a coaxial cable. Page 71 of 151 95x Series Operating Manual - December 12, 2011 Figure 18 - Basic DCCAP and IRCAP DUT Connections LEAD COMPENSATION Lead compensation is not recommended for this type. EXAMPLES Example 1 A 10uF, 2000V capacitor is to have its leakage current tested. The leakage current is to be <10uA at 2000Vdc. There are no limitations on charging or discharging currents. Using the methods in the Optimizing Performance with High Capacitance Loads section – • The charging current is chosen to be 10mA. • This yields a nominal ramp time of 2 seconds. • This yields a nominal ramp rate of 1000V/sec, so a maximum ramp rate of 2000V/sec will be chosen. • Since the nominal ramp time is 2 seconds and the capacitive load is fairly well known, a ramp timeout of 3 seconds is chosen. • The load has little dielectric storage, so the minimum delay and dwell times are chosen. This is accomplished in a single step as follows – Seq 1 Step 1 DCCAP LEVEL: 2000.0V RAMP: 2000V/s Limit: 10.00mA Timeout: 3.0sec DWELL: 5.0sec Delay: 1.0sec Lim: 0n- 10.0uA ARC DETECT:OFF DISCHARGE: FAST ON FAIL: ABORT SEQ As required See above See above See above See above See above As required Arc detection cannot be performed As required Example 2 – The same test as in example 1 is to be performed, but the capacitor specification states “leakage current is <10uA within 60 seconds” and the fastest possible test time is desired. Page 72 of 151 95x Series Operating Manual - December 12, 2011 In this case the test can be terminated with a pass earlier than the 60 seconds if the leakage current drops below 10uA. This requires the IRCAP type of test step as follows Seq 1 Step 1 IRCAP LEVEL: 2000.0V RAMP: 2000V/s Limit: 10.00mA Timeout: 3.0sec DWELL: 60.0sec Delay: 1.0sec End On: PASS Lim: 0n- 10.0uA ARC DETECT:OFF DISCHARGE: FAST ON FAIL: ABORT SEQ The test step will terminate with a pass as early as possible, as soon as the leakage current is below 10uA continuously for 1.2seconds (= 2% of 60 seconds). If the leakage current has not dropped below 10uA at the end of 60 seconds, the test fails. Example 3 – A fragile capacitive load is to be tested for leakage current < 1uA at 3000V. The load must not have a charging current or discharge current more than 200uA at any time otherwise it may be damaged. The exact capacitance is not known, but estimated to be about 0.1uF. Using the methods in the Optimizing Performance with High Capacitance Loads section – • The charging current is chosen to be 100uA. The discharge is also set to restrict the current to 100uA. This is chosen below the specified maximum current to ensure that 200uA will not be exceeded. • This yields a nominal ramp time of 3 seconds. • This yields a nominal ramp rate of 1000V/sec, so a maximum ramp rate of 2000V/sec will be chosen. • Since the nominal ramp time is 3 seconds and the capacitive load is not well known, a ramp timeout of 15 seconds is chosen. • The load has considerable dielectric storage, so a 10 second delay and a 15 second dwell time are chosen. This is accomplished in a single step as follows – Seq 1 Step 1 DCCAP LEVEL: 3000.0V RAMP: 2000V/s Limit: 100uA Timeout: 15.0sec DWELL: 15.0sec Delay: 10.0sec Lim: 0n- 1.0uA ARC DETECT:OFF DISCHARGE: AS RAMP ON FAIL: ABORT SEQ As required See above See above See above See above See above As required Optional SPECIFICATIONS Test Voltage and Loading Capability Page 73 of 151 95x Series Operating Manual - December 12, 2011 See Figure 15 - 951i, 952i, 956i Test Voltage and Loading Capability (DC) and Figure 16 - 953i, 954i, 955i Test Voltage and Loading Capability (DC) Capacitive loading is only limited by the maximum ramp time (9999.9sec) and the maximum load current, typically this is <1F load. Surge Current Limiting & Shutdown Impedance Limiting 951i,952i, 956i: 6.5KΩ 953-5i : 11.5KΩ Shutdown Current/Energy Response: <40us 951i,952i, 956i: 100mApk (1.4J max) 953-5i: 50mApk (2J max) Test Voltage Accuracy Test Voltage Accuracy <(± 1.5% ± 5V) Test Voltage Overshoot <3% Typically settling to <±0.25% of final value in <1sec Test Voltage Variation 951i,952i,956i: <(±0.001% ± 0.02V) per second after 2 seconds 953-5i : <(±0.001% ± 0.05V) per second after 2 seconds Load Current Measurements Breakdown Current 1uA to 280mApk (DC-50kHz bandwidth) <(± 1% ± 1uA) accuracy <30usec detection time <3msec response time (typically <500usec) Leakage Current 0.0uA to 200mA 1 line cycle measurement period <30uF load : <(± 0.25% ± 0.1uA ± (0.1uA per uF load)) accuracy >30uF load : <(± 0.25% ± 3uA) accuracy Arc Current 1 to 30mArms (50KHz-5MHz bandwidth) <(± 10% ± 1mA) accuracy at 1MHz 4us, 10us, 15us, 20us, 30us or 40us measurement period Cable Compensation <(± 1% of error) Test Timing Ramp Rate User defined, 5kV/sec max slew rate <±10% accuracy Ramp Charging Current User defined within product limitations <±10% accuracy Dwell 5.0 to 9999sec or user terminated <(± 0.05% ± 20ms) accuracy Delay 1.0 to 9999sec <(± 0.05% ± 20ms) accuracy Discharge Auto-selected combination of Fixed, Controlled and Power Discharge (see below) Page 74 of 151 95x Series Operating Manual - December 12, 2011 Fixed Discharge Always selected 951i,952i,956i : Nominal loading 7.5MΩ 953-5i : Nominal loading 15MΩ Controlled Discharge Selection Criteria : <400W power, <400J energy, <7500V 951i,952i,956i : Nominal loading 40KΩ 953-5i : Nominal loading 40KΩ or 240KΩ, auto-selected Power Discharge Selection Criteria : <375V 2.5W nominal loading (<15mA) Minimum Discharge Time <(20ms + 10ms per kV) (below 7500V, unloaded) PULSED VOLTAGE WITHSTAND TESTING (PULSE) This type of testing is performed whenever it is required to test that a device can withstand a voltage without breakdown or arcing, but the device will not withstand the voltage for significant periods of time. An example of this is in the testing of the voltage withstand capability of physically small resistors, in this case the resistor may not be able to withstand the power dissipation if the voltage is applied for lengthy periods of time, so normal AC or DC Voltage Withstand testing cannot be performed. ACTIONS WHILE RUNNING Figure 19 - PULSE Type Unipolar Pulse Figure 20 - PULSE Type Bipolar Pulse Page 75 of 151 95x Series Operating Manual - December 12, 2011 • Breakdown and (optionally) arc detection is performed throughout the test. On any failure the pulse is immediately aborted. • A delay is enforced following the pulse to allow any stored energy in the 95x or the DUT caused by asymmetry in the waveform to dissipate. o After a unipolar pulse of either polarity or after an abnormally terminated bipolar pulse this delay is 500ms. o After a normally terminated bipolar pulse this delay is 40ms. CONFIGURING An example PULSE menu is as follows – Seq 1 Step 1 PULSE LEVEL: 200.0V POLARITY: UNIPOLAR+ BREAKDOWN: 150.0mApk RAMP: 1.0msec HOLD: 1.5msec ARC DETECT:4us 10mA ON FAIL: ABORT SEQ • LEVEL. Allows the test voltage level to be programmed. For a bipolar pulse, both polarities have nominally the same voltage amplitude. o • The amplitude of the pulse is not accurately controlled by the 95x during this type. The actual peak voltage amplitude is displayed for review after a test step has been run, enabling the user to adjust the peak test voltage for a specific DUT. Alternatively, the 95x can do this semiautomatically by using the Lead Compensation feature. POLARITY. Allows the polarity of the pulse to be selected. o UNIPOLAR+. A single, positive polarity, pulse of voltage is produced. o UNIPOLAR-. A single, negative polarity, pulse of voltage is produced. o BIPOLAR. A pair of opposite polarity pulses of voltage is produced. • BREAKDOWN. Allows breakdown detection to be programmed as a maximum peak current level. Note that the maximum drive current during testing is limited by the test voltage and the 95x output impedance (see Specifications), entering a value higher than can be achieved renders this setting inactive. • RAMP. See Figure 19 - PULSE Type Unipolar Pulse and Figure 20 - PULSE Type Bipolar Pulse. The minimum value is 1ms (0.5ms if Opt. AC-2 if installed), and the maximum value is 20ms. • HOLD. See Figure 19 - PULSE Type Unipolar Pulse and Figure 20 - PULSE Type Bipolar Pulse. The minimum value is 1ms (0.5ms if Opt. AC-2 if installed), and the maximum value is 30ms. • ARC DETECT. Allows the user to program arc detection during this step. Both the time and current level can be independently programmed. Arc detection can also be disabled by setting the leftmost (time) setting to OFF. The 95x can be configured to not fail a test step when arcing is detected by setting the ARC setting in the CNFG – TEST sub-menu to DETECT ONLY. • ON FAIL. This allows the user to program the 95x to abort the entire sequence (ABORT SEQ) or only this step (CONT SEQ) if this step fails any of its checks. A safety related failure or a user abort (STOP button) always aborts the entire sequence. Page 76 of 151 95x Series Operating Manual - December 12, 2011 CONNECTING TO THE DUT The 95x requires that the DUT (at least that portion which is being measured) is floating with respect to ground. The DUT should be wired between the HV and RETURN terminals of the 95x. The 95x provides a safety ground termination for the DUT during the test via its’ RETURN terminal. When deciding which point on the DUT to connect to the HV terminal and which point to connect to the RETURN terminal, the user should consider that only the voltage on the RETURN terminal is safe at all times. Should the DUT exhibit significant breakdown or arcing there may be high energy HF interference generated by the surge currents. In severe cases, this can damage nearby equipment, such as computers. The wiring between the 95x terminals and the DUT should be routed as far as possible away from other equipment and cabling connected to other equipment. Figure 21 - PULSE Type DUT Connections LEAD COMPENSATION This type of test step uses the Lead Compensation feature of the 95x in a different way to all other types as it does not compensate for any cabling effects, but instead compensates for the loading effect on the 95x caused by the load resistance. The output voltage level from the 95x cannot be accurately controlled for this type. The output impedance when running this type is of significance, refer to Specifications. The 95x reports the actual highest voltage applied across the DUT following the end of this type of test step. Using the reported actual voltage, the user can manually adjust the programmed test voltage level to accommodate loading effects for future runs. Alternatively the user can run a Lead Compensation with an example DUT connected normally, in which case the 95x will save the measured highest voltage and automatically adjust the output level in subsequent runs. Both of these methods assume that the load resistance does not vary significantly with voltage; if the resistance does vary significantly then the user may need to manually adjust the test voltage accordingly. EXAMPLES A nominally 10Kohm NTC thermistor is to be tested for breakdown at 400Vpk. The thermistor will only withstand 400V for a maximum of 100msec and will exhibit self-heating very quickly. This is accomplished in a single step as follows – Seq 1 Step 1 LEVEL: PULSE 400.0V As required Page 77 of 151 95x Series Operating Manual - December 12, 2011 POLARITY: UNIPOLAR+ BREAKDOWN: 100.0mApk RAMP: 1.0msec HOLD: 1.5msec ARC DETECT:4us 10mA ON FAIL: ABORT SEQ As required Must be greater than the peak load current Performed as fast as possible, the load has little capacitance Performed as fast as possible, the load has little capacitance Optional The actual test voltage may not have achieved the required test voltage with sufficient accuracy. When reviewing the results the actual test voltage is displayed, as an example this may be 366V. The user may adjust the programmed test voltage from the original 400V setting, to 400*(400/366) = 437V. Then the next time the step is run the applied test voltage into this load will be closer to 400V. Alternatively, the user could run the test sequence using the Lead Compensation feature with a nominal load connected; the 95x will then automatically apply this in future runs of the test. SPECIFICATIONS Test Voltage and Loading Capability Test Voltage 951-4i (standard build): 50V to 8000V 951-4i (opt. AC2): 20V to 2750V Output Impedance 951-4i (standard build): 12Kohm + 0.5H nominal output impedance 951-4i (opt. AC2): 1.4Kohm + 0.2H nominal output impedance Max Load Current Limited by the lesser of a) the test voltage and output impedance b) 145mA (288mA for Opt. AC-2). Measured Test Voltage Accuracy Test Voltage Accuracy <(± 0.5% ± 5V ± (0.2V per mArms load)) Load Current Measurements Breakdown Current 1uA to 280mApk (DC-50kHz bandwidth) <(± 1% ± 1uA) accuracy <30usec detection time <3msec response time (typically <500usec) Arc Current 1 to 30mArms (50KHz-5MHz bandwidth) <(± 10% ± 1mA) accuracy at 1MHz 4us, 10us, 15us, 20us, 30us or 40us measurement period Test Timing The ramp and dwell times are those specified ± 100us DC BREAKDOWN VOLTAGE DEVICE TESTING (BRKDN) This tests that a DUT exhibits breakdown when tested with a user set DC current. The measured breakdown voltage is checked against an allowable range. The BRKDN type is commonly used for testing high voltage protection devices such as spark gap surge arrestors and MOV style voltage limiters. Page 78 of 151 95x Series Operating Manual - December 12, 2011 ACTIONS WHILE RUNNING Figure 22 - BRKDN Type Actions • RAMP. During this period the test voltage is ramped at the user set maximum ramp rate to an automatically selected voltage level between 50 and 90% of the minimum breakdown voltage limit setting. If the user set breakdown current limit occurs during this period then the DUT is failed and the highest voltage and current are recorded and the DISCHARGE period is started (i.e. the SEARCH period is skipped). • SEARCH. During this period the test voltage is ramped at an automatically selected slower rate than during the RAMP period. The search ramp rate is selected to give best accuracy within the set breakdown voltage limits. If the user set breakdown current limit occurs during this period then the highest voltage is recorded as the DUT breakdown voltage and the DISCHARGE period is started. If a voltage significantly higher than the maximum breakdown voltage limit is reached before the load current achieves the user breakdown current limit then the DUT is failed and the final voltage and current are recorded and the DISCHARGE period is started. • DISCHARGE. During this period the DUT is discharged as fast as possible. NOTE – the actual reported test current in breakdown may be slightly higher than expected because of the characteristics of the breakdown of the DUT. If this is excessive then the user should select a slower maximum ramp rate. CONFIGURING An example BRKDN menu is as follows – Seq 1 Step 1 BRKDN CURRENT: 5.000mA RAMP: 5.00KV/s Lim: 800.0-850.0V ON FAIL: ABORT SEQ • CURRENT. Allows the DC test current to be programmed. The entry is limited to be a minimum value of 1uA. • RAMP. Allows the maximum ramp rate to be programmed. o The accuracy of the breakdown voltage measurement may be limited by the ramp rate at high rates. It is not recommended to set ramp rates of more than 10 times the lowest expected breakdown voltage per second (e.g. if the lowest expected breakdown voltage is 500V then the highest recommended rate setting is 5000V/s). Page 79 of 151 95x Series Operating Manual - December 12, 2011 o If the DUT and cables connected to it have any significant capacitance then a significant portion of the test current may be consumed by the charging current. In this case the DUT will be measured as having a considerably lower breakdown voltage than expected. The user should consider using a lower maximum ramp rate setting in these circumstances. • Lim. This allows the user to define the range within which the breakdown voltage measurement is considered a PASS. • ON FAIL. This allows the user to program the 95x to abort the entire sequence (ABORT SEQ) or only this step (CONT SEQ) if this step fails any of its checks. A safety related failure or a user abort (STOP button) always aborts the entire sequence. CONNECTING TO THE DUT The 95x requires that the DUT (at least that portion which is being measured) is floating with respect to ground. The DUT should be wired between the HV and RETURN terminals of the 95x. The 95x provides a safety ground termination for the DUT during the test via its’ RETURN terminal. When deciding which point on the DUT to connect to the HV terminal and which point to connect to the RETURN terminal, the user should consider that only the voltage on the RETURN terminal is safe at all times. Figure 23 - BRKDN Type DUT Connections LEAD COMPENSATION Performing a lead compensation for this type of test step has no affect; the test step is performed normally during lead compensation mode. EXAMPLES A MOV is to be tested against its’ breakdown specifications. The specifications are at a current of 10mA the breakdown voltage shall be between 405 and 495V. The specifications state that a maximum ramp rate of 100000V/sec is to be used. The MOV has <1000pF capacitance. This is achieved by using a single test step as follows Seq 1 Step 1 BRKDN CURRENT: 10.00mA RAMP: 2.00KV/s Lim: 405.0-495.0V ON FAIL: ABORT SEQ As required As recommended (<10*Vmin/sec) As required Page 80 of 151 95x Series Operating Manual - December 12, 2011 The total test time will be less than 350ms. After the sequence is run the actual highest voltage and load current are available for review. SPECIFICATIONS Test Voltage and Loading Capability See Figure 15 - 951i, 952i, 956i Test Voltage and Loading Capability (DC) and Figure 16 - 953i, 954i, 955i Test Voltage and Loading Capability (DC) Surge Current Limiting & Shutdown Impedance Limiting 951i,952i, 956i: 6.5KΩ 953-5i : 11.5KΩ Shutdown Current/Energy Response: <40us 951i,952i, 956i: 100mApk (1.4J max) 953-5i: 50mApk (2J max) Voltage and Current Accuracy Breakdown Voltage Accuracy <(± 0.5% ± 1.5V) <30usec detection time <10msec response time Breakdown Current Accuracy <(± 1.5% ± 3uA) <30usec detection time <10msec response time Test Timing Ramp and Search <50kV/sec , ± 15% ± 10ms accuracy Discharge Auto-selected combination of Fixed, Controlled and Power Discharge (see below) Fixed Discharge Always selected 951i,952i,956i : Nominal loading 7.5MΩ 953-5i : Nominal loading 15MΩ Controlled Discharge Selection Criteria : <400W power, <400J energy, <8500V 951i,952i,956i : Nominal loading 40KΩ 953-5i : Nominal loading 40KΩ or 240KΩ, auto-selected Power Discharge Selection Criteria : <375V 2.5W nominal loading (<15mA) Minimum Discharge Time <(20ms + 10ms per kV) (below 8500V, unloaded) CHOOSING WITHIN THE RESISTANCE TESTING GROUP The user may choose for the 95x to test the resistance of a DUT using one of three activities• If the resistance to be tested is more than 100KΩ - use the DC Voltage Withstand capability of the 95x to measure the resistance of the DUT. This can accommodate resistances of around 10KΩ to 1TΩ or more, using a fixed DC Voltage across the DUT. Typical applications for this include insulation resistance and high value resistor component testing. Page 81 of 151 95x Series Operating Manual - December 12, 2011 • If the resistance is between 1mΩ and 100KΩ and it is allowable to measure using DC at a current of up to 50mA and voltages up to 5V - use the DC Low Resistance capability of the 95x. Typical applications for this include component testing, cable resistance testing, and (if allowed by the safety standard) chassis ground bond testing. • If the resistance is between 1uΩ and 10Ω and it is allowable (or required) to measure using AC at a user defined current between 0.1A and 40Arms and a voltage up to 8V - use the AC Ground Bond capability of the 95x (not all models have this capability). Typical applications for this include chassis ground bond testing and cable resistance testing at high currents. The 95x also offers the ability to independently measure the in-phase (resistance) and quadrature (reactance) components of the DUT while maintaining stability with inductive loads for component testing applications. DC LOW RESISTANCE TESTING (LOWΩ) This type is primarily for testing resistance values from a few milliohms up to 100KΩ. For testing resistance values above 100KΩ and/or using applied voltages of over 5V the user should consider using the DCIR type (see DC Voltage Withstand and Leakage Testing (DCez, DCW and DCIR)) or the ACIR type (see AC Voltage Resistance and Capacitance Testing (ACIR and ACCAP)). For testing resistance values below 8Ω using a user set AC test current between 0.1 and 40Arms the user should consider using the GB or GBez types (see AC Ground Bond Testing (GBez and GB)). ACTIONS WHILE RUNNING This type of test step is performed using a single measurement period. The user may program for a delay at the start of the test period before the resistance measurement is checked against the limits. This can be used to allow for capacitance in parallel with the DUT. When programmed to perform a 4-terminal measurement, the 95x continuously performs a set of checks that the DUT is correctly wired to the 95x throughout the test period. CONFIGURING An example Low Ω menu is as follows – Seq 1 Step 1 LOW Ω 2/4-WIRE: 4-WIRE TIME: 1.00sec Delay: 0.05sec Lim: 0.0m-150.0KΩ ON FAIL: ABORT SEQ • 2/4-WIRE. Allows the user to program whether the 2-wire or 4-wire measurement technique is to be employed. • TIME. Allows the test time period to be programmed (in seconds) or set to be user terminated (with the START button) by pressing the LIMIT key while this setting is selected. • Delay. Allows the user to program a delay in the test period before the measurement range check is performed. • Lim. Allows the user to define the range within which the resistance measurement is considered a PASS during the dwell period. Page 82 of 151 95x Series Operating Manual - December 12, 2011 • ON FAIL. Allows the user to program the 95x to abort the entire sequence (ABORT SEQ) or only this step (CONT SEQ) if this step fails any of its checks. A user abort (STOP button) always aborts the entire sequence. CONNECTING TO THE DUT The 95x requires that the DUT (at least that portion which is being measured) is floating with respect to ground. 2-Wire Measurement Connections When making 2-terminal measurements the resistance of the wires, the contact resistance to the DUT, and the contact resistance within the 95x front panel terminals are all included in the result, use the following recommendations to reduce these effects – • Use heavy gage wires. • Ensure that the connections to the DUT are clean and are solidly made. • Ensure that the connectors on the wires to the 95x are clean and are not loose. If the connectors are left inserted into the sockets of the 95x front panel for an extended period of time (e.g. a few weeks or more) then they should be occasionally removed, cleaned and re-inserted into the 95x to prevent build-up of corrosion on the connectors. Figure 24 - 2-wire Low Resistance DUIT Connections 4-Wire Measurement Connections When making 4-terminal measurements the resistance of the wires, the contact resistance to the DUT, and the contact resistance within the 95x front panel terminals are not included in the result, the only recommendation is that the SOURCE+ and SOURCE- wires be of sufficient gage to withstand the 50mA test current. When wired as shown below, the actual resistance measured is that between the innermost connection points to the DUT (i.e. between the SENSE+ and SENSE- connections). If any wire has more than nominally 100Ω of resistance then the test is failed with a WIRING FAULT condition. Page 83 of 151 95x Series Operating Manual - December 12, 2011 Figure 25 - 4-wire Low Resistance DUT Connections LEAD COMPENSATION (2-WIRE) Performing a lead compensation for this type of test step compensates for lead resistance. During a lead compensation the SENSE+ and SENSE- wires should be solidly shorted together at the DUT end, the 95x will then measure the lead resistance and automatically subtract it from all future measurements. LEAD COMPENSATION (4-WIRE) Lead Compensation is not usually performed when using a 4-wire measurement since lead resistance is automatically eliminated. If a 4-wire test is configured but the DUT is connected in a 2-wire manner (e.g. separate wires for SOURCE and SENSE, but they are shorted together before the connection to the DUT) then a Lead Compensation may be performed in the same manner as for the 2-wire configuration above. EXAMPLES Example 1 A DUT has a 50Ω input and it is desired to check that the input impedance is within 5% of the nominal 50Ω value. This is accomplished in a single step as follows – Seq 1 Step 1 LOW Ω 2/4-WIRE: 2-WIRE TIME: 0.10sec Delay: 0.00sec Lim: 47.50-52.50Ω ON FAIL: ABORT SEQ Lead resistance is well below 2.5ohm, so 2-wire is chosen Load has very little capacitance so use a fast time Load has very little capacitance so no delay needed As required Example 2 It is required to test that a DUT chassis is bonded to its’ grounding terminal with no more than 0.1ohm of resistance. This is accomplished in a single step as follows – Seq 1 Step 1 LOW Ω 2/4-WIRE: 4-WIRE TIME: 0.10sec Delay: 0.00sec Lead resistance is significant, so 4-wire is chosen Load has very little capacitance so use a fast time Load has very little capacitance so no delay needed Page 84 of 151 95x Series Operating Manual - December 12, 2011 Lim: ON FAIL: 0u- 100mΩ ABORT SEQ As required SPECIFICATIONS Test Current Source Test Current 55mAdc max Open Circuit Voltage 5V (nominal) Source Resistance 130Ω (nominal) Measurement Accuracy (2-Wire) Measurement Period 1 cycle local line power Accuracy <30KΩ : 0.8% + 0.02Ω 30-100KΩ : 1.5% 100-150KΩ : 5% Lead Compensation <(±1% of error ± 0.005Ω) Measurement Accuracy (4-Wire) Measurement Period 1 cycle local line power Accuracy <30KΩ : 0.8% + 0.002Ω 30-100KΩ : 1.5% 100-150KΩ : 5% Lead Compensation <(±1% of error ± 0.0005Ω) 4-wire Compensation SOURCE <(±1% total lead impedance, 100Ω max) SENSE <(±0.1% total lead impedance, 100Ω max) Test Timing Test Time 0.02 to 9999sec or user terminated <(0.05% + 20ms) accuracy Delay 0.00 to 9999sec <(0.05% + 20ms) accuracy AC GROUND BOND TESTING (GBez AND GB) These types are primarily for testing resistance values from a few microohms up to 8Ω at a user set AC test current between 0.1 and 40Arms, typically for ground bond testing requirements of safety standards and also for high current connector, cabling or component testing. Both GBez and GB are performed in the same manner; the difference between them is in the amount of configuration available. The GBez type is intended for basic applications; the GB type for comprehensive testing. The GB type can be configured to provide the same testing as the GBez type. Table 7 - GBez and GB Type Selection User set open circuit voltage limit RMS Impedance Min/Max Limits In-Phase or Quadrature Impedance Min/Max Limits Page 85 of 151 GBez No Yes No GB Yes Optional Optional 95x Series Operating Manual - December 12, 2011 Timed Ramp Timed Discharge Smooth Transition to next test step if GB type No No No Optional Optional Optional ACTIONS WHILE RUNNING Figure 26 - GBez and GB Type Actions • Throughout the entire test the actual compliance voltage is measured and the test current reduced to maintain a constant voltage if above the user set limit – in this situation the front panel C/V LIMITED indicator is illuminated. NOTE – if this limiting occurs during the dwell period but the impedance measurement is within limits then the test is failed with a WIRING FAULT condition. • On any failure the step is immediately aborted, and optionally the entire test sequence may be aborted. • For the GBez type, the ramp and discharge periods are of zero length. • For the GB type the discharge period can optionally be skipped if the next step is also a GB type. CONFIGURING An example GBez type menu is as follows – Seq 1 Step 1 GBez LEVEL:25.000A 60.0Hz DWELL: 30.0sec Lim: 0.0u-100.0mΩ ON FAIL: ABORT SEQ An example GB type menu is as follows – Seq 1 Step 1 GB LEVEL:25.000A 60.0Hz V CLAMP: 8.0V RAMP: 1.00sec DWELL: 30.0sec Test: RMS Lim: 0.0u-100.0mΩ DISCHARGE: FAST ON FAIL: ABORT SEQ • LEVEL. Allows the test current level and frequency to be programmed. • V CLAMP. Only available for the GB type. Allows the open circuit voltage limit to be programmed as a maximum RMS voltage level. Page 86 of 151 95x Series Operating Manual - December 12, 2011 o The open circuit voltage limit is automatically set to 8Vrms for the GBez type. • RAMP. Only available for the GB type. Allows the ramp time period to be programmed either as a time or rate. The UNIT key toggles the selection between these two methods. In the majority of cases a zero setting should be used. • DWELL. Allows the dwell time period to be programmed or set to be user terminated (with the START button) by pressing the LIMIT key while this setting is selected. • Test. Only available for the GB type (the GBez type is always set to test the RMS impedance). Allows the user to define the impedance measurements to be checked against range limits. The available selections are – • o RMS. Selects that the impedance check is performed on the RMS impedance measurement. o INPHS. Selects that the impedance check is performed on the in-phase (i.e. resistance) impedance measurement. o QUAD. Selects that the impedance check is performed on the quadrature (i.e. reactance) impedance measurement. Lim. Allows the user to define ranges within which the selected impedance measurement is considered a PASS during the dwell period. The range can be entered in units of impedance or voltage, the UNIT key toggles the selection. The user may optionally disable the lower limit by entering a zero value for it. o In-Phase and Quadrature measurements can be of either polarity; the limits are applied to the measurement without regard to polarity. • DISCHARGE. Only available for the GB type. Allows the user to program whether the discharge period should use the same timing as the ramp period (AS RAMP), be as fast as possible (FAST) or skipped (NONE). If NONE is selected but the next step is not of a GB type then the FAST selection is used when the sequence is run. In the majority of cases, FAST should be used. • ON FAIL. Allows the user to program the 95x to abort the entire sequence (ABORT SEQ) or only this step (CONT SEQ) if this step fails any of its checks. A safety related failure or a user abort (STOP button) always aborts the entire sequence. CONNECTING TO THE DUT The 95x requires that the DUT (at least that portion which is being measured) is floating with respect to ground. When making 4-terminal measurements the resistance of the wires, the contact resistance to the DUT, and the contact resistance within the 95x front panel terminals are not included in the result, the only recommendation is that the SOURCE+ and SOURCE- wires be of sufficient gage to withstand the user set test current. When wired as shown below, the actual resistance measured is that between the innermost connection points to the DUT (i.e. between the SENSE+ and SENSE- connections). Page 87 of 151 95x Series Operating Manual - December 12, 2011 Figure 27 - GBez and GB Type DUT Connections If there is more than nominally 1.5V peak between the respective SOURCE and SENSE terminals of the 95x then the test is failed with a WIRING FAULT condition – the user must ensure that sufficient wire gage is used for the SOURCE wires (there is very little current flow in the SENSE wires). If the user needs to make optimum measurements of low impedances, particularly less than a few 10’s of mΩ, then the following points should be considered • The user should be aware that inductive coupling between the current flow in the SOURCE wires and the respective SENSE wires will cause errors in the measurement results. If the wires are longer than a few feet and/or are tightly coupled then these errors can be 10’s of milliohms at 60Hz and significantly more at 400Hz, particularly when high test currents are being used. This effect is not specific to the 95x, it applies to any high current, low impedance AC measurement. • When making very low level measurements or when using long lengths of wiring, the user is recommended to couple (e.g. use a twisted pair) the SOURCE wires together and/or couple the SENSE wires together for at least the majority of the wire length. Alternatively, if the user maintains at least a ¾“ spacing between each wire and all other wires then these effects are also reduced. • Similarly, there will be some inductive coupling between the DUT and the SENSE wires if they are not separated from the DUT sufficiently, to reduce this the SENSE wires should not rest on or close to the DUT, but should be routed nominally 90° away from the DUT for at least several inches. • The coupling effects described above will almost always yield a higher than expected measurement. If the users’ test passes with the measurement within the allowable range of impedances then, even if these are not accounted for, the DUT is guaranteed to have passed the test – the above effects may only cause a false failure of the test. Use caution when handling the connections to the DUT after performing a test. If high currents are being used then the power in the contact resistance between the DUT and the SOURCE wires, particularly when using clips, may be high, causing the contacts to become hot – at 40A the power in 1mΩ is 1.6Watts. Similarly the user should ensure that the connections to the front panel SOURCE terminals are fully secure – the user is recommended to use lugs and not plug-in connectors for currents above 10A. The example below shows the connections to a DUT to perform a DC or AC withstand test on the Line/Neutral line power input, and an AC Ground Bond test on the chassis of the DUT in the same sequence. If wired in this manner, then no changes in connections are needed. Page 88 of 151 95x Series Operating Manual - December 12, 2011 Figure 28 - DUT Connections for a Voltage Withstand and a GB Test LEAD COMPENSATION Lead Compensation is not usually performed when using a 4-wire measurement since lead resistance is automatically eliminated. If the DUT is connected in a 2-wire manner (e.g. separate wires for SOURCE and SENSE, but they are shorted together before the connection to the DUT) then a Lead Compensation may be performed to offset the resistance of the common wiring in future runs. Lead Compensation should be used with caution to offset errors caused by inductive coupling between the wiring; the inductive coupling effect is not strictly an offset error as it varies with the DUT resistance and reactance and the use of Lead Compensation could introduce significant errors. When performing a lead compensation the impedance limits are not enforced, otherwise the test step is executed normally. During a lead compensation the SOURCE+, SENSE+, SOURCE- and SENSE- wires should be solidly shorted together at the DUT end, the 95x will then measure the resistance and reactance and will automatically subtract them from all future measurements. For reference, a near perfect 4-terminal short circuit can be created by connecting the leads to the same short, straight, length of heavy gage conductor in the order SOURCE+, SOURCE-, SENSE+ and then SENSE-. This creates the situation where there is no current flow in the DUT between the SENSE terminals, so there is no measurable impedance between them. The effective impedance of this connection is well below 1uΩ at line frequencies. EXAMPLES Example 1 It is required to test that a DUT chassis is bonded to its’ grounding terminal with no more than 2.5V drop at 25Arms when tested for at least 30 seconds. This is accomplished in a single step as follows – Seq 1 Step 1 GBez LEVEL:25.000A 60.0Hz DWELL: 30.0sec Lim: 0u-2.5000V ON FAIL: ABORT SEQ No ramp or discharge, RMS limits, so use GBez As required As required As required Example 2 - Page 89 of 151 95x Series Operating Manual - December 12, 2011 It is required to test that a DUT chassis is bonded to its’ grounding terminal with no more than 0.1Ω impedance at 40Arms when tested for at least 30 seconds. The source of the test current must be maintained below 5Vrms at all times to avoid corrosion breakthrough. This is accomplished in a single step as follows – Seq 1 Step 1 GB LEVEL:40.000A 60.0Hz V CLAMP: 5.0V DWELL: 30.0sec Test: RMS Lim: 0.0u-100.0mΩ DISCHARGE: FAST ON FAIL: ABORT SEQ Require a voltage limit, so use GB As required As required As required As required As required Example 3 – It is required to test that a line filter inductor is within ±10% of its’ 1mH nominal inductance and <10mΩ resistance at both 1A @ 60Hz and 10Arms @ 60Hz. At 60Hz the reactance of 1mH is given by 2.π.F.L = 2*3.1416*60.0*0.001 = 0.37699Ω, which is a voltage drop of nominally 3.7699V at 10A so is within the capabilities of the 95x. It has been decided to only test the resistance at the 10A level as that test is the most demanding. It is desired to perform all tests within less than 0.5 second to ensure production throughput. This is accomplished in three steps as follows – Seq 1 Step 1 GB LEVEL: 1.000A 60.0Hz V CLAMP: 8.0V DWELL: 0.1sec Test: QUAD Lim: 339.3m-414.7mΩ DISCHARGE: NONE ON FAIL: ABORT SEQ Not testing RMS impedance, so use GB As required, perform the 1A test of inductance first Not needed, so set to the maximum No timing requirement, so perform a fast test Test the inductance As required Don’t discharge before the next test, saves test time Seq 1 Step 2 GB LEVEL:10.000A 60.0Hz V CLAMP: 8.0V DWELL: 0.1sec Test: QUAD Lim: 339.3m-414.7mΩ DISCHARGE: NONE ON FAIL: ABORT SEQ Not testing RMS impedance, so use GB As required Not needed, so set to the maximum No timing requirement, so perform a fast test Test the inductance As required Don’t discharge before the next test, saves test time Seq 1 Step 3 GB LEVEL:10.000A 60.0Hz V CLAMP: 8.0V DWELL: 0.1sec Test: INPHS Lim: 0.0u-10.00mΩ DISCHARGE: FAST ON FAIL: ABORT SEQ Not testing RMS impedance, so use GB As required Not needed, so set to the maximum No timing requirement, so perform a fast test Test the resistance As required The total test time is nominally 0.3 seconds, which could be reduced to 0.15 second with ease. Page 90 of 151 95x Series Operating Manual - December 12, 2011 SPECIFICATIONS Test Current Source The following apply at the SOURCE terminals. Test Current Range 0.100 to 40.000Arms Test Current Accuracy <(±0.5% ± 0.005A ± 0.005% per Hz above 100Hz) accuracy Test Current Overshoot <10% (<0.2s ramp time) <5% (<0.5s ramp time) <2% (>0.5s ramp time) Settling to <±0.5% of final value in <0.1sec + 2 cycles Test Frequency 40Hz to 500Hz <0.1% accuracy Test Waveform Sinewave, 1.3 – 1.5 Crest Factor Compliance (8Vrms – 0.015V/A) max compliance at test frequencies <75Hz. For line voltages below 115V linearly reduce the maximum compliance by 1%/V unless Opt. LOLINE is fitted (there is no reduction for Opt. LOLINE). Loading 10ohm max impedance (any phase, within compliance limits) 250W maximum load power Voltage Measurements The following apply at the SENSE terminals. Range 0uV to 8.0000Vrms (RMS, In-phase and quadrature) Accuracy <(±0.5% ± 30uV ± 0.5uV*A) accuracy (add 0.005% + 0.05uV*A per Hz above 100Hz) <±0.005° per Hz phase relative to test current Cable Compensation <(1% of error) Impedance Measurements Accuracy Add Test Current and Voltage Accuracies as percentages Examples at 50 or 60Hz 0.1ohm at 1A : 1% + 0.53% = 1.53% 0.1ohm at 10A : 0.55% + 0.5% = 1.05% 0.1ohm at 40A : 0.51% + 0.5% = 1.01% 0.01ohm at 1A : 1% + 0.8% = 1.8% 0.01ohm at 10A : 0.55% + 0.53% = 1.08% 0.01ohm at 40A : 0.51% + 0.51% = 1.02% 0ohm at 1A : 30.5uohm 0ohm at 10A : 3.5uohm 0ohm at 40A : 1.25uohm Test Timing Ramp 0.00 to 9999sec <(± 1% ± 0.1sec ± 1 cycle) accuracy Page 91 of 151 95x Series Operating Manual - December 12, 2011 Dwell 0.02 to 9999sec or user terminated <(± 0.05% ± 20ms ± 1 cycle) accuracy Fast Discharge <(20ms + 1 cycle) GROUND LEAKAGE TESTING (DCI AND ACI) These types are intended for testing that a product does not exceed ground leakage requirements, usually of safety standards. Both types are similar, the difference being that the DCI type tests for DC ground leakage current while the ACI type tests for AC ground leakage current. ACTIONS WHILE RUNNING During the test step the 95x measures the ground leakage current and checks that the result is within the user set range. The 95x also measures the voltage on the HV terminal relative to ground and makes the result of this measurement available to the user, if not required then this can be ignored. Optionally, the user can also detecting arc currents and fail the DUT if they are found over the user set limit. The user can set for there to be a delay at the beginning of the test step before the limits are enforced on the ground leakage current measurement. CONFIGURING An example DCI menu is as follows – Seq 1 Step 1 DCI TIME: 25.0sec Delay: 0.05sec Lim: 0n-35.00mA ARC DETECT:4us 10mA ON FAIL: ABORT SEQ An example ACI menu is as follows – Seq 1 Step 1 ACI TIME: 25.0sec Delay: 0.05sec Lim: 0n-35.00mA ARC DETECT:4us 10mA ON FAIL: ABORT SEQ • TIME. Allows the user to program the total test time. • Delay. Allows the user to set a delay time before which the limits are not enforced. • Lim. Allows the user to set a minimum and maximum limit for the ground leakage current beyond which the DUT will be failed. • ARC DETECT. Allows the user to program arc detection during this step. Both the time and current level can be independently programmed. ARC detection can also be disabled by setting the leftmost (time) setting to OFF. o The 95x can be configured to not fail a test step when arcing is detected. This is configured by the ARC setting in the CNFG – TEST sub-menu. Page 92 of 151 95x Series Operating Manual - December 12, 2011 • ON FAIL. This allows the user to program the 95x to abort the entire sequence (ABORT SEQ) or only this step (CONT SEQ) if this step fails any of its checks. A safety related failure or a user abort (STOP button) always aborts the entire sequence. CONNECTING TO THE DUT Te 95x measures the current f lowing into the RETURN terminal to the 95x ground during these tests. The RETURN terminal of the 95x provides a safety ground to the DUT during these types. NOTE – since the 95x does not control the source of power to the DUT, there is no automatic shutdown if an excessive current flows. The 95x contains a low voltage (<30V) MOV type protection device from the RETURN terminal to its chassis ground if excessive current flows, but the user should take additional measures to protect the system from high current flows in the event of a DUT failure. Figure 29 - DUT Connections for Ground Leakage The example above shows a typical DUT ground leakage connection between the DUT and the 95x. The DUT line and neutral connections would normally be connected to a line and neutral line power source. The 95x is used to check that the DUT does not have excessive ground leakage using the ACI type test step. For this type of testing it is often also required to test the ground leakage of several exposed portions of the DUT as well as the ground connection of the DUT. In those cases the same connection to the 95x would be used, but the connection to the DUT would be to each required test point on the DUT. This type of testing is often used for testing that the patient connections of a medical device meet ground leakage safety standards. In these cases the DUT would be connected normally, either with or without its’ power ground connection as required by the standard, and each patient connection would be tested for ground leakage by connecting it to the 95x RETURN terminal. LEAD COMPENSATION Lead Compensation is not usually performed on these types. If needed, then Lead Compensation can be used to reduce the effects of external leakage current. When performing a lead compensation the ground leakage current limits are not enforced, otherwise the test step is executed normally. During a lead compensation the RETURN wire should not be connected to the DUT. EXAMPLES Example 1 It is required to test that a DUT ground leakage from its chassis is less than 5mArms when line powered. The DC leakage current is not required to be tested. Page 93 of 151 95x Series Operating Manual - December 12, 2011 It is assumed that the connection is made prior to the start of the test. This is accomplished in a single step as follows – Seq 1 Step 1 ACI TIME: 0.10sec Delay: 0.00sec Lim: 0n-5.000mA ARC DETECT:OFF ON FAIL: ABORT SEQ AC RMS leakage required, so use ACI No timing requirement, so perform quickly Already connected, so no delay needed Per the requirement Not required so disabled Example 2 The same requirement as in example 1 but both AC and DC leakage currents are to be tested. This is accomplished in two steps as follows – Seq 1 Step 1 ACI TIME: 0.10sec Delay: 0.00sec Lim: 0n-5.000mA ARC DETECT:OFF ON FAIL: ABORT SEQ AC RMS leakage required, so use ACI No timing requirement, so perform quickly Already connected, so no delay needed Per the requirement Not required so disabled Seq 1 Step 2 DCI TIME: 0.10sec Delay: 0.00sec Lim: 0n-5.000mA ARC DETECT:OFF ON FAIL: ABORT SEQ DC leakage required, so use DCI No timing requirement, so perform quickly Already connected, so no delay needed Per the requirement Not required so disabled Example 3 It is required to test that a medical device patient connection has less than 50uArms ground leakage. The test is to be performed over a 10 second period to ensure that any periodic current is detected. This is accomplished in a single step as follows – Seq 1 Step 1 ACI TIME: 10.0sec Delay: 0.00sec Lim: 0n-50.00uA ARC DETECT:OFF ON FAIL: ABORT SEQ AC RMS leakage required, so use ACI Per the timing requirement Already connected, so no delay needed Per the requirement Not required so disabled Example 4 It is required to test the leakage current of material sample over a range of voltages. This is to be performed manually, using an external source of voltage. This could be a DC or AC test, for this example DC is used. The external voltage source is connected to one end of the material sample, with its’ common terminal grounded, and the 95x RETURN terminal is connected to the other end of the material sample. If the voltage being used is within the measurement capability of the 95x, then the output of the external voltage source could also be connected to the HV terminal of the 95x, in which case the 95x display would also show the actual applied voltage to the material sample. A single step is used as follows – Page 94 of 151 95x Series Operating Manual - December 12, 2011 Seq 1 Step 1 DCI TIME: user sec Delay: 0.00sec Lim: 0n-5.000mA ARC DETECT:OFF ON FAIL: ABORT SEQ DC leakage required, so use DCI Use manual timing, press the START button when finished Already connected, so no delay needed Set wide limit, the user will manually check the results Not required so disabled SPECIFICATIONS HV Voltage Measurements DC Voltage Range 951i,952i,956i : 0.0 to +/-8000V 953i,954i,955i : 0.0 to +/-11000V AC Voltage Range 951-4i,956i : 0.0 to 6000Vrms 955i : 0.0 to 10000Vrms DC Accuracy <(± 0.25% ± 0.5V) AC Accuracy <(± 0.5% ± 0.5V ± 0.01% per Hz above 100Hz) Input Impedance Nominally 100MΩ RETURN Current Measurements Current Range 0.0nA to 200mA (DC or ACrms) DC Current Accuracy <(± 0.25% ± 0.5nA) AC Current Accuracy <(± 0.5% ± 20nA ± 0.005% per Hz above 100Hz) Input Impedance <150uA : Nominally 5KΩ >150uA : Nominally 30Ω Arc Current 1 to 30mArms (50KHz-5MHz bandwidth) <(± 10% ± 1mA) accuracy at 1MHz 4us, 10us, 15us, 20us, 30us or 40us measurement period Cable Compensation <(± 1% of error) Test Timing Test 0.02 to 9999sec or user terminated <(± 0.05% ± 20ms) accuracy Delay 0.00 to 9999sec <(± 0.05% ± 20ms) accuracy SWITCH UNIT CONTROL (SWITCH) This type is used to control one or more external Switch Matrix Units (either ViTREK 948 or 964 units). NOTE – to be able to define or edit a SWITCH test step the 95x must already be configured to control one or more switch matrix units, see Controlling External Switch Matrix Units. ACTIONS WHILE RUNNING The external switch matrix units are controlled by the 95x in three periods as follows – Page 95 of 151 95x Series Operating Manual - December 12, 2011 1. Pre-switch Period. During this period the 95x checks for the presence of each configured switch matrix unit and also delays for at least the user set pre-switch delay period. If a configured switch matrix unit fails to be detected then the sequence is aborted. As soon as all units have been detected and the minimum delay has expired, the switch command period is started. 2. Switch Command Period. During this period all configured switch matrix units have their relays commanded into the user set states. As soon as this is completed the post-switch period is started. 3. Post-switch Period. The 95x stays in this period until the user set post-switch delay has expired. This period allows for relay and wiring settling after changing the relay states. As soon as the delay has expired the next test step in the test sequence is started. CONFIGURING An example SWITCH type menu is as follows – Seq 1 Step 1 SWITCH PRE-DELAY: 0.00sec POST-DELAY: 0.25sec #1: 0000000000000000 • PRE-DELAY. Allows the pre-switch delay to be specified. Generally this should be set to zero, but may need to be extended if external circumstances require a delay between the preceding step and the relays being changed in this step. • POST-DELAY. Allows the post-switch delay to be specified. When controlling a ViTREK 948 this should be set to a minimum of 0.20sec, for a ViTREK 964 this can be set to zero if there are negligible wiring settling requirements. • #1. Allows the user to specify, using a hexadecimal code, the required relay states for switch matrix unit #1. If configured for more than one switch matrix unit, there are further menu lines added for each additional switch matrix unit. If configured for a ViTREK 948 then this menu line has 14 characters, for a ViTREK 964 it has 16 characters. The hexadecimal code sets a binary code defining the required states of relays #64 through 1 (for a 964) or #56 through 1 (for a 948) in left-to-right order. A ‘1’ in this code indicates that the relay is to be in the ON state. See the relevant switch matrix manual for further details regarding setting these codes. The user should ensure that the state of any relay which is not actually fitted in the switch matrix unit is ‘0’. NOTE – the 95x does not change the states of switch matrix units unless commanded to do so by a SWITCH test step. It is recommended to finish a test sequence using switch matrix units with a SWITCH type step setting the relays to best “quiescent” state for the users’ specific system (generally the OFF state for all relays). EXAMPLES Example 1 The user wishes to set a single ViTREK 964 to engage (ON) relays #1, 28 and 47; all other relays are to be disengaged (OFF). Since a ViTREK 964 is being used, no delays are needed. The 64-bit code for the required state is (splitting the binary into groups of 8 bits for easier viewing) – 00000000 00000000 10000000 00000000 00010000 00000000 00000000 00000001 In hexadecimal this is 00 00 80 00 10 00 00 01 (keeping the same grouping as above) Page 96 of 151 95x Series Operating Manual - December 12, 2011 The SWITCH step is configured as – Seq 1 Step 1 SWITCH PRE-DELAY: 0.00sec POST-DELAY: 0.00sec #1: 0000800010000001 Example 2 This is the same as example 1 above, but using a ViTREK 948. Since a ViTREK 948 is being used, a 0.25sec post-switch delay is needed. The 56-bit code for the required state is (splitting the binary into groups of 8 bits for easier viewing) – 00000000 10000000 00000000 00010000 00000000 00000000 00000001 In hexadecimal this is 00 80 00 10 00 00 01 (keeping the same grouping as above) The SWITCH step is configured as – Seq 1 Step 1 SWITCH PRE-DELAY: 0.00sec POST-DELAY: 0.25sec #1: 00800010000001 SPECIFICATIONS Pre- or Post-Switch Delay 0.00 to 9999sec <(± 0.05% ± 20ms) accuracy TEST SEQUENCE TIMING CONTROL (PAUSE AND HOLD) The PAUSE type is generally used when the user needs to have a fixed delay inserted into a test sequence to allow for wiring or DUT settling between two test steps. The HOLD type is generally used when the user needs to have some user interaction to occur prior to continuing the test sequence. A timeout is provided which, if it occurs, will abort the entire sequence is the user does not provide user interaction (e.g. pressing the START button, asserting the DIO interface START signal, or sending the interface CONT command). CONFIGURING An example PAUSE type menu is as follows – Seq 1 Step 1 PAUSE TIME: 0.00sec • TIME. Allows the user to set the desired pause time. Any value between 0.00 and 9999 seconds may be entered. An example HOLD type menu is as follows – Seq 1 Step 1 HOLD TIMEOUT: 30.0sec • TIMEOUT. Allows the user to set the desired hold timeout. Any value between 0.00 and 9999 seconds may be entered. Setting a zero value disables the timeout entirely; the 95x will wait “forever” for user interaction to occur. Page 97 of 151 95x Series Operating Manual - December 12, 2011 EXAMPLES Example 1 The user wishes to program a 1 second pause into a test sequence to allow for wiring settling between two steps. A PAUSE step is configured as – Seq 1 Step 28 PAUSE TIME: 1.00sec Example 2 The user wishes to program a step to have the sequence wait for user interaction before proceeding. This will be used to allow the user to manually alter the DUT wiring. It is desired to timeout the sequence if the user does not respond within 1 minute. A HOLD step is configured as – Seq 1 Step 28 HOLD TIME: 60.0sec SPECIFICATIONS Delay or Timeout 0.00 to 9999sec <(± 0.05% ± 20ms) accuracy Page 98 of 151 95x Series Operating Manual - December 12, 2011 SECTION 7 – CONNECTING AND CONFIGURING INTERFACES The 95x contains several interfaces, some of which are options. This section describes how to configure and connect to each interface. Each description of menus only includes the settings pertinent to the section being described. For the DIO interface, see SECTION 8 – DIO INTERFACE For programming information using an interface to control the 95x see SECTION 11 – PROGRAMMING VIA AN INTERFACE. NOTE – The user is recommended to disable all unused interfaces to avoid interference affects. Figure 30 - Rear Panel Layout (Interface Connectors) LOCAL AND REMOTE OPERATION When the 95x receives a command from an enabled interface the front panel REMOTE indicator is illuminated and the user may not use the front panel menus. To attempt to return the 95x into the local state the user should press the CNFG key on the 95x front panel. If the 95x has been enabled to return to the local state by the controlling interface then the REMOTE indicator will extinguish and a message is displayed on the 95x front panel. CONTROLLING EXTERNAL SWITCH MATRIX UNITS The 95x can be configured to control one ViTREK 948i or up to 4 ViTREK 964i Switch Matrix units. NOTE – the 95x must be configured to control an external Switch Matrix unit before a test sequence can be created which contains steps to control it. CONFIGURATION • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. Page 99 of 151 95x Series Operating Manual - December 12, 2011 • The display now shows the main configuration menu, an example of which is – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the INTERFACES line. • Press the ENTER key. • The 95x now displays the base interfaces configuration settings menu, an example of which is – RS232 BAUD: 115200 SWITCH: NONE DISABLE USB: NO DISABLE GPIB: NO DISABLE ENET: NO ETHERNET… GPIB ADDR: 2 • • The user may navigate this sub-menu and change the displayed settings as required. The settings affecting controlling external switch matrix units are o RS232 BAUD. This setting is only used when controlling an external 964i Switch Matrix unit via the RS232 interface. Its setting should match the baud rate setting in the attached 964i. o SWITCH. This allows the user to select the method by which external switch matrix units are interfaced to the 95x. The available selections are – NONE. No switch matrix units are controlled by the 95x. 948 (SERIAL). A single ViTREK 948i Switch Matrix unit is being controlled by the 95x via the RS232 serial interface. The RS232 BAUD setting is ignored if this is selected. 964 (SERIAL). A single ViTREK 964i Switch Matrix unit is being controlled by the 95x via the RS232 serial interface. 964 (VICLx1). A single ViTREK 964i Switch Matrix unit is being controlled by the 95x via the VICL interface. The 964i must be configured for VICL and set to address 1. 964 (VICLx2). Two ViTREK 964i Switch Matrix units are being controlled by the 95x via the VICL interface. All 964i’s must be configured for VICL and set to addresses 1 and 2. 964 (VICLx3). Three ViTREK 964i Switch Matrix units are being controlled by the 95x via the VICL interface. All 964i’s must be configured for VICL and set to addresses 1, 2 and 3. 964 (VICLx4). Four ViTREK 964i Switch Matrix units are being controlled by the 95x via the VICL interface. All 964i’s must be configured for VICL and set to addresses 1, 2, 3 and 4. When finished, press the EXIT key to exit this sub-menu, and then press EXIT again (if no additional configuring is to be performed) to exit the main configuration menu and save the settings. NOTE – the settings are not active until all menus have been exited. Page 100 of 151 95x Series Operating Manual - December 12, 2011 CONNECTIONS Refers to the instructions received with the specific Switch Matrix unit(s) for details regarding connecting the terminals of the 95x to those of the Switch Matrix Units. RS232 Interface Using a RS232 cable supplied by ViTREK, connect the RS232 port on the 95x rear panel to the RS232 (Serial) port of the ViTREK 948i or 964i. The user may supply their own cable, in which case it should be a 9-wire female-female null modem cable capable of full handshake 115200baud operation. VICL Using a VICL cable supplied by ViTREK, connect the VICL – OUT port on the 95x to a ViTREK 964i VICL – IN port. If using more than one 964i, then connect each additional ViTREK 964i VICL – IN port to the preceding 964i’s VICL – OUT port. The 964i’s do not need to be wired together in any specific order when using the VICL interface. CONTROLLING THE 95X BY THE RS232 INTERFACE NOTE – the RS232 interface can only be used for a single purpose, it cannot be used for both controlling an external Switch Matrix unit and controlling the 95x. SPECIFICATIONS Baud Rate 9600, 19200, 57600 or 115200 Handshake Bi-directional, hardware (RTS/CTS) Data Bits 8 Parity None Start/Stop Bits 1 Connector 9-pin Male Dsub Interface Pinout Type DTE (same as PC computer) Cable required 9-wire female-female null modem cable, fully wired Cable Length <50ft (per standard) CONFIGURATION • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. • The display now shows the main configuration menu, an example of which is – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… Page 101 of 151 95x Series Operating Manual - December 12, 2011 • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the INTERFACES line. • Press the ENTER key. • The 95x now displays the base interfaces configuration settings menu, an example of which is – RS232 BAUD: 115200 SWITCH: NONE DISABLE USB: NO DISABLE GPIB: NO DISABLE ENET: NO ETHERNET… GPIB ADDR: 2 • The user may navigate this sub-menu and change the displayed settings as required. The settings affecting using the RS232 to control the 95x are o • RS232 BAUD. This setting must match the baud rate setting of the attached computer. When finished, press the EXIT key to exit this sub-menu, and then press EXIT again (if no additional configuring is to be performed) to exit the main configuration menu and save the settings. NOTE – the settings are not active until all menus have been exited. CONNECTIONS Using a RS232 cable supplied by ViTREK, connect the RS232 port on the 95x rear panel to the RS232 (Serial) port of a computer. The user may supply their own cable, in which case it should be a 9-wire female-female null modem cable capable of full handshake 115200baud operation. CONTROLLING THE 95X BY THE GPIB INTERFACE CONFIGURATION • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. • The display now shows the main configuration menu, an example of which is – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the INTERFACES line. • Press the ENTER key. • The 95x now displays the base interfaces configuration settings menu, an example of which is – RS232 BAUD: 115200 SWITCH: NONE DISABLE USB: NO DISABLE GPIB: NO Page 102 of 151 95x Series Operating Manual - December 12, 2011 DISABLE ENET: ETHERNET… GPIB ADDR: • • NO 2 The user may navigate this sub-menu and change the displayed settings as required. The settings affecting using the RS232 to control the 95x are – o DISABLE GPIB. This must be set to NO to enable the GPIB interface in the 95x. o GPIB ADDR. This must be set to a chosen address for the 95x on the GPIB bus. Addresses in the range 1 through 29 may be used if there is no other device on the bus at that address. Software in the computer will need to be set to match this address in order for it to communicate with the 95x. When finished, press the EXIT key to exit this sub-menu, and then press EXIT again (if no additional configuring is to be performed) to exit the main configuration menu and save the settings. CONNECTIONS Using a standard GPIB cable connect the GPIB port on the 95x rear panel to the GPIB port of a computer. It is recommended to use a high quality, shielded GPIB cable. Cables may be purchased from ViTREK. CONTROLLING THE 95X BY THE ETHERNET INTERFACE SPECIFICATIONS Speed 10baseT or 100baseTX, auto-selected Duplex Half or full-duplex, auto-selected MDI/MDIX Auto-selected Protocols ICMP, ARP, DHCP, TCP/IP (IPv4 only) TCP Port 10733 Remote Connections Only one remote connection is allowed at any given time Connector RJ45 Cable required CAT5 or CAT5e, UTP or STP Cable Length <100m (per standard) CONFIGURATION Prior to configuring the 95x or connecting the 95x to a network, the user must have knowledge of certain aspects of the network – • The user must ascertain if the network uses DHCP or not for allocation of IP addresses. • If the network does not use DHCP for allocation of IP addresses, then the user must choose a suitable unused IP address within the local network subnet, the subnet mask of the local network, and the gateway IP address to additional networks. • Some networks which use DHCP allocation of IP addresses limit the allocation of addresses to known devices by means of a list of known MAC addresses. In this case the user must ascertain the MAC address of the 95x and correctly configure the DHCP server prior to connecting the 95x to the local network. Page 103 of 151 95x Series Operating Manual - December 12, 2011 Configure the Ethernet Interface of the 95x as follows • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. • The display now shows the main configuration menu, an example of which is – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the INTERFACES line. • Press the ENTER key. • The 95x now displays the base interfaces configuration settings menu, an example of which is – RS232 BAUD: 115200 SWITCH: NONE DISABLE USB: NO DISABLE GPIB: NO DISABLE ENET: NO ETHERNET… GPIB ADDR: 2 • The user may navigate this sub-menu and change the displayed settings as required. The settings affecting using the RS232 to control the 95x are – o DISABLE ENET. This must be set to NO to enable the Ethernet interface in the 95x. o ETHERNET… This selection is the entry point to the sub-menu for configuring the Ethernet interface. The user should navigate to select this menu line and press then ENTER key. • The Ethernet sub-menu allows the user to configure the 95x for the local network. An example of this sub-menu is as follows – • USE DHCP: YES IP: 000.000.000.000 SNET:000.000.000.000 GTWY:000.000.000.000 MAC: 1234567890AB • The user may navigate this sub-menu and change the displayed settings as required. The settings are – o USE DHCP. Allows the user to configure the 95x to use DHCP for IP address allocation (YES) or not (NO). o IP. If using DHCP, this shows the IP address which the 95x has been allocated. If not using DHCP this allows the user to enter an IP address for the 95x on the local network. o SNET. If using DHCP, this shows the IP subnet mask which the 95x has been given. If not using DHCP this allows the user to enter the subnet mask for the local network. Page 104 of 151 95x Series Operating Manual - December 12, 2011 o GTWY. If using DHCP, this shows the IP of the gateway to additional networks which the 95x has been given. If not using DHCP this allows the user to enter the IP address of the gateway. o MAC. This is not editable and shows the MAC address of the 95x. This may be needed to configure the local network to allow connection of the 95x to it. In most networks this is not needed. • When finished, press the EXIT key to exit this sub-menu, and then press EXIT again (if no additional configuring is to be performed) to exit the main configuration menu and save the settings. NOTE – the settings are not active until all menus have been exited. • If using DHCP the user should re-enter the ETHERNET configuration sub-menu and note the IP address allocated to the 95x. This will be needed to configure the TCP/IP client software used to communicate with the 95x. CONNECTIONS The 95x connects to the local network using a standard CAT5 or CAT5e Ethernet cable and RJ45 connector. When initially connected to the network the 95x display shows a message for 2 seconds detailing the actual speed and duplex used for the connection. PRINTING FROM THE 95X USING THE USB INTERFACE SPECIFICATIONS Printer Class Printer must be a “Printer” USB Class device Printer Language PJL/PCL (HP) USB Speed Full Speed Hub Not supported Many printers meet the requirements above; ViTREK has tested the 95x with the HP OfficeJet Pro 8000 Series and the HP LaserJet 2420. The 95x is generally not compatible with multi-purpose printers (e.g. “All-in-One” types). CONNECTING The printer should be connected to the 95x USB Host port using a standard USB cable of any suitable length. The printer must be directly connected to the 95x, a hub must not be used. When the printer is initially plugged in to the 95x, or when the printer is initially powered (for some printers) the 95x displays an informative message for 2 seconds detailing the status of the printer connection. The user may also view the status of the connection to the printer at any time by using the following procedure – • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. • The display now shows the main configuration menu, an example of which is – TEST… PRINTOUT… SYSTEM… Page 105 of 151 95x Series Operating Manual - December 12, 2011 INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the PRINTOUT line. • Press the ENTER key. • The display now shows the test report printout configuration menu. An example of the test report printout configuration menu is as follows – STATUS: ATTACHED HEADING: AUTO TEST REPORT: NO TEST DETAIL: NORMAL SERIAL #: NO • The STATUS line shows the status of the present connection to the printer. See later in this document regarding the remainder of this menu.. • When finished, press the EXIT key to exit this sub-menu, and then press EXIT again (if no additional configuring is to be performed) to exit the main configuration menu and save the settings. PRINTING While printing the display of the 95x shows the progress and any errors which occur – • PRINTING. This is displayed while the printout is being performed. The user may press the STOP button on the 95x front panel to abort a printout. • PRINTER DISCONNECTED. Indicates that the USB cable became disconnected. • PRINTER USB BUS ERROR. Indicates that an unrecoverable USB bus error occurred. The 95x automatically reinitializes the USB bus after this, but the printout is aborted. This is typically caused by severe interference on the USB cable. • PRINTER TIMEOUT. This occurs after a printout is suspended by the printer for over 10 minutes. • PRINT ABORTED. This occurs when the user aborts a printout using the front panel STOP button. Configuration Printout This is commanded by pressing the PRINT key while the 95x is in the base menu state (i.e. displaying the date and time). The printout contains a complete listing of all the configuration settings and the build state of the unit. Test Sequence Printout This is commanded by pressing the PRINT key while the user is selecting a test sequence using the SELECT key. The printout contains a full listing of all the settings for each defined step in the selected test sequence. Test Results Report Printout See Printing a Test Results Report. Page 106 of 151 95x Series Operating Manual - December 12, 2011 SECTION 8 – DIO INTERFACE Using the 95x Digital Input & Output (DIO) interface the user may perform any combination of the following – • Control the 95x using a PLC type device, starting, stopping, selecting a sequence and determining the pass/fail status • Control the 95x using external start and/or stop switches • Abort a test sequence when a safety interlock is opened • Allow the 95x to illuminate external safety indicators CONNECTOR AND PINOUT Figure 31 - Rear Panel Layout (DIO Connector) The DIO signals are available at the rear panel of the 95x in the 15-pin connector identified as “DIGITAL I/O” as shown the photograph above. The 95x connector is a standard two-row 15-pin female Dsub connector; any suitable male mating connector may be used. The diagram below shows the pin locations within the connector as viewed from the rear panel of the 95x. Pin 8 Pin 1 Pin 15 Pin 9 Figure 32 - DIO Connector Pin Locations Page 107 of 151 95x Series Operating Manual - December 12, 2011 The following table contains a description of the signal on each pin in the connector. Each input and output signal can be configured as the active level being low or high, or each input may be disabled. Table 8 - DIO Connector Pin out and Signals Pin 1 +12VDC Pin 2 HV PRESENT Pin 3 COMMON Pin 4 START Input Pin 5 ABORT Input Pin 6 INTERLOCK Input Internal +12VDC power source, internally fused 100mA (self resetting) Active whenever an unsafe voltage or current is present on the 95x terminals Common Reference signal for all digital inputs and outputs (Digital Ground, internally connected to the 95x chassis ground) Starts a test sequence when transitions inactive to active. This may also be used to continue a test sequence when it is waiting for user interaction (e.g. in a HOLD step, or programmed for a user terminated test step). If the SEQUENCE input signals are not used to select a sequence, then a sequence must have been already manually selected at the front panel. If the 95x is waiting for the front panel START button to be pressed while running a test sequence (i.e. waiting for user interaction) then an inactive to active transition of the START signal will also continue the sequence. Aborts a test sequence when active. This signal has priority over the START signal; disabling it while ABORT is active. Aborts a test sequence (high voltage or current steps only) when inactive Pin 7 PRINT Input Initiates a Test Results Printout Pin 8 SEQUENCE 1 Pin 9 SEQUENCE 2 Pin 10 SEQUENCE 4 Input These signals are only used at the instant of the START signals’ transition which starts a sequence; they are ignored at all other times. Sequence # 0 through 15 is selected and run according to the state of these signals. Pin 11 SEQUENCE 8 Pin 12 PASS Output Active after the end of a sequence if passed Pin 13 FAIL Output Active after the end of a sequence if failed Pin 14 TESTING Output Active while running a sequence Pin 15 DWELL Output Active during the dwell period of a measurement type of test Output CONFIGURING The DIO interface may be configured from the front panel by using the DIGITAL I/O sub-menu of the CNFG menu as follows – • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the CNFG key. • The display now shows the main configuration menu, an example of which is – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… Page 108 of 151 95x Series Operating Manual - December 12, 2011 SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the DIGITAL I/O line. • Press the ENTER key. • The display now shows the Digital I/O configuration menu. An example of the Digital I/O configuration menu is as follows – START: ABORT: INTERLOCK: PRINT: SEQUENCE: PASS: FAIL: TESTING: DWELL: HV: • The user may navigate this sub-menu and change the displayed settings as required. o o • IGNORE IGNORE IGNORE IGNORE IGNORE ACTIVE LO ACTIVE LO ACTIVE HI ACTIVE HI ACTIVE HI START, ABORT, INTERLOCK, PRINT and SEQUENCE. These allow the user to select whether the respective digital input is to be ignored, active low or active high. If either the INTERLOCK signal is enabled and set for active low, or the ABORT signal is enabled and set for active high, then the 95x will be prevented from running any test sequence if the DIO signals are removed (e.g. the cable is unplugged). If this is not intended, then these signals should be used with the opposite polarity (i.e. active high for INTERLOCK and active low for ABORT). CAUTION – changing the active level of the START signal may cause the 95x to detect a change in the START signal from the inactive to the active state (e.g. if the signal is high and the configuration is changed from active low to active high). This may cause a previously selected sequence to be run and high voltages to become present on the 95x terminals. The user should ensure that no sequence is selected and that the START signal will end up being in the inactive state when changing the polarity of the START signal. PASS, FAIL, TESTING, DWELL and HV. These allow the user to select whether the respective digital output is to be active low or active high. When finished, press the EXIT key to exit this sub-menu, and then press EXIT again (if no additional configuring is to be performed) to exit the main configuration menu and save the settings. The settings are not used until they are saved. SIGNAL LEVELS Each input signal has the following characteristics – • Each is referenced to the COMMON signal, which is internally connected to the 95x chassis ground. • The maximum input level guaranteed to be recognized as a low level is +1V, the minimum guaranteed to be recognized as a high level is +2.3V. Page 109 of 151 95x Series Operating Manual - December 12, 2011 • Each has an internal pull-up resistor of nominally 1.8KΩ to an internal 4V level and is protected to 5V. • Each has a nominally 10nF capacitance to the COMMON signal. • Each can be directly interfaced to a contact closure or a TTL, CMOS or LVCMOS logic source. If the input is to be actively driven from a higher voltage logic signal than 5V (e.g. 12V) then one of the following should be used – • A suitable value series resistance should be placed in each input signal line to limit the current in the 5V protection to a maximum of 30mA (for 12V logic signals the recommended series resistance is 390Ω). The maximum series resistance value allowable is nominally 600Ω to achieve the guaranteed low voltage level. • A diode should be placed in series with the signal with its’ anode connected towards the 95x connector. This will effectively change the high voltage digital signal to a contact closure type, only being able to pull the 95x input to the low state and relying on the 95x internal pull-up resistor to select the high state. • A suitable logic level translation circuit should be employed between the high voltage logic and the 95x. • An isolation circuit must be employed between the high voltage logic signal and the 95x input. Each output signal has the following characteristics – • Each has an open-drain drive with >12V withstand and >500mA sink capability (<1.3Ω impedance) with a pull-up resistor of nominally 2.2KΩ to an internal 5V level. • Each is internally clamped to nominally 16V (14V minimum) so may be used to directly drive a relay. When using a digital output to drive a 12V relay coil or indicator the user should consider that each output has a nominally 3.2mA current flow into the 95x when the output is in the off state at +12V. The user must ensure that this current is insufficient to operate the relay or indicator. If this current is not acceptable then the signal must be buffered by a suitable driver, e.g. a NPN transistor, N-channel MOSFET, buffer IC, or an isolation device. SIGNAL ISOLATION When operating the 95x in adverse environments having a large amount of ground noise, or when the 95x is being at very high test voltage levels, it is recommended to provide isolation between the 95x DIO signals and the remote device if that is also grounded or has significant capacitance to ground. This avoids transient ground voltages during DUT breakdown from causing improper operation of the interface. The user should consider using relays (mechanical or solid state) or logic type optical couplers to provide the isolation. In extreme conditions, the user may need to take steps to ensure that there is minimum capacitance across the isolation barrier formed by these components and also that they are specified for the high voltage transients which could occur – it is recommended that isolation devices with a capacitance of <20pF and a voltage withstand capability of >2.5KVpk be used. SIGNAL TIMING In this section there are several references to signals needing to be active or inactive for minimum periods of time. The time shown is the minimum guaranteed time for the action described to occur, times less than shown may also function correctly but they are not guaranteed to be reliable. Page 110 of 151 95x Series Operating Manual - December 12, 2011 Starting with the START signal The following timing constraints on the DIO signals must be observed when starting a test sequence using the START signal – • The TESTING output signal from the 95x must have been inactive for >5ms before a sequence may be started. • If enabled, the ABORT signal must be inactive for >5ms before the inactive to active transition of the START signal. • The START signal must have been inactive for >5ms before attempting to start. • The START signal must be active for >10ms, there is no maximum time. • If enabled, the SEQUENCE signals must all be stable in the required state for >5ms before and after the inactive to active transition of the START signal. <(10ms + 1ms per test step in the sequence commanded by the SEQUENCE input signals if enabled) after recognition of the inactive to active transition of the START signal the test sequence is started. At that time the PASS, FAIL and TESTING output signals are set by the 95x to the following states with <±100us skew between them• PASS and FAIL – both made inactive if the sequence is valid and started correctly, otherwise PASS is made inactive and FAIL is made active. • TESTING – made active if the sequence is valid and started correctly, otherwise remains inactive. Aborting with the ABORT or INTERLOCK signals If enabled and the ABORT signal is active for >5ms then any running test sequence is aborted. If enabled and the INTERLOCK signal is inactive for >5ms then a test sequence is aborted if it is presently running an ACez, ACW, ACIR, ACCAP, ACI, BRKDN, DCez, DCW, DCCAP, IRCAP, DCI, GBez, GB or PULSE type step. It has no affect on any other type of step or if a test sequence is not being run. PASS, FAIL and TESTING signals at the end of a Test Sequence Within <5ms after a test has completed the PASS, FAIL and TESTING output signals are set by the 95x to the following states with <±100us skew between them – • PASS and FAIL – one is made active and the other remains inactive depending on the status of the sequence. • TESTING – made inactive. HV PRESENT and DWELL Output Signals These are asynchronous signals which indicate their respective conditions. They do not have any relevant timing specifications. EXAMPLES Example 1 It is desired to drive a TESTING IN PROGRESS warning indicator, external to the 95x. The indicator is illuminated when driven with 12Vdc and draws less than 100mA. The indicator does not illuminate at a current of 3.2mA. In this case the indicator may be driven directly from the 95x DIO TESTING signal and the 95x internal 12V power source from the DIO connector. The indicator is simply wired between the DIO connector pin 1 (+12V) and pin 14 Page 111 of 151 95x Series Operating Manual - December 12, 2011 (TESTING), and the TESTING output should be configured to be ACTIVE LO to cause the indicator to be illuminated when testing. Note – if instead the user wished to have a High Voltage warning indicator then this is similarly accomplished by using the HV DETECT signal instead of the TESTING signal. Example 2 It is desired to use an external mechanical switch to start a sequence rather than the 95x front panel START button. The test sequence will be manually selected at the 95x front panel. The switch will be momentarily actuated to start a sequence. In this case the mechanical switch should be connected between DIO connector pin 3 (COMMON) and pin 4 (START). Assuming that the switch is to be closed to start a sequence, the user should configure the START input as ACTIVE LO and the SEQUENCE inputs as IGNORE. Example 3 This is the same as example 2, but the external switch will be held closed during the test sequence. If the switch is released during the sequence then it will be aborted. In this case the mechanical switch should be connected between DIO connector pin 3 (COMMON) and both pins 4 (START) and 5 (ABORT). The user should configure the START input as ACTIVE LO, the ABORT input as ACTIVE HI as and the SEQUENCE inputs as IGNORE. Example 4 This is the same as example 2 but the user wishes to always run sequence #3 when the external start switch is activated. The user will not need to select a test sequence from the front panel. In this case the mechanical switch should be connected between DIO connector pin 3 (COMMON) and pin 4 (START), and also pins 10 and 11 (SEQUENCE 4 and 8) should be connected directly to pin 3 (COMMON). Assuming that the switch is closed to start a sequence, the user should configure the START input as ACTIVE LO and the SEQUENCE inputs as ACTIVE HI. Note, the connections to the SEQUENCE inputs will select sequence #3 since SEQUENCE 1 and 2 are open circuit (so will be high = active) while SEQUENCE 4 and 8 are grounded (so will be low = inactive). Example 5 – The user wishes to use a mechanical safety hood enclosure over the DUT, which must be maintained closed during testing for safety reasons. A magnetic switch is mounted on the hood which is closed when the hood is in position. In this case the magnetic switch is used with the INTERLOCK capability of the 95x and should be connected between DIO connector pin 3 (COMMON) and pin 6 (INTERLOCK). If the safety hood is opened while the 95x is producing high (i.e. unsafe) voltages then the test will be immediately aborted. However, the user can still open the hood (e.g. to make wiring changes to the DUT) during the test sequence as long as they are made while there are no unsafe voltages present (e.g. a HOLD step could be programmed in the sequence to allow the user to make the changes and then press the START button to continue testing). Page 112 of 151 95x Series Operating Manual - December 12, 2011 SECTION 9 – PERIODIC MAINTENANCE THE 95x CONTAINS NO INTERNAL USER SERVICABLE PARTS AND REQUIRES NO INTERNAL PERIODIC MAINTENANCE. THE COVERS OF THE 95x SHOULD ONLY BE REMOVED BY ViTREK OR ITS SERVICE CENTERS – REMOVAL OF THE COVERS MAY AFFECT WARRANTY AND CALIBRATION CERTIFICATION. The following procedures are recommended to be performed at monthly intervals. These require no special tools or equipment and take the average user about ten minutes to perform. CLEANING AND INSPECTION Cable Inspection Carefully inspect the power cord, any high voltage cabling and (if Opt. AC-30 is fitted) all cables to the external AC30 transformer, for breaks, abrasions or cracks in the outer insulation. Replace any cable found to be damaged. If a high voltage cable has become excessively dirty then the user should clean it by wiping it with a wetted cloth, with a cleaning agent if needed. If a high voltage cable is wetted ensure it is fully dried before returning it to use. Fan Filter Cleaning With power completely removed from the 95x, visually inspect the cleanliness of the fan filter. The fan filter is located on the rear panel of the 95x, near the power entry socket. DO NOT REMOVE THE FOUR SCREWS SURROUNDING THE FILTER. Figure 33 - Rear Panel Fan Filter Location To remove the filter, pull on one of the tabs on the filter cover to remove the cover and then remove the filter itself. Carefully brush off or blow out any dirt which may have accumulated on the filter. Replacement filters can be purchased from ViTREK if needed. DO NOT OPERATE THE 95x WITHOUT A FAN FILTER INSTALLED. If the filter is damaged, e.g. is torn, then it must be replaced. When replacing the filter into the cover, take care to ensure the filter is installed flat and does not impair operation of the fan. Display Filter Cleaning Visually inspect the cleanliness of the front panel display filter. If it is excessively dirty then it should be carefully wiped with a soft, lint free cloth wetted with a weak solution of dish soap. Commercially available pre-wetted wipes may also be used, however under no circumstances should alcohol based cleaners be used on the front panel screen as it may damage the surface. Page 113 of 151 95x Series Operating Manual - December 12, 2011 Terminal Inspection Visually inspect the terminals and the area immediately around them in the front and/or rear panels and clean them if required. IF THE INTERNAL SURFACES OF TERMINALS ARE WETTED DURING CLEANING THEN ENSURE THAT THEY ARE FULLY DRIED BEFORE OPERATING THE 95x AT HIGH VOLTAGES, OTHERWISE SAFETY MAY BE COMPROMISED. Carefully visually inspect the high voltage terminal shrouds for mechanical damage. If there is any cracking in the shroud then safety may be compromised and the terminal should be replaced. Replacement of high voltage terminals should only be carried out at ViTREK or one of its certified repair establishments. SELF TEST Prior to performing a self test, the 95x must have been continuously powered and turned on for at least 5 minutes. The user may press the STOP button at any time during the self-test procedure to abort it. The HIGH VOLTAGE OR HIGH CURRENT PRESENT warning symbol is illuminated whenever high voltages are present on the 95x terminals during this procedure. Perform the following to command an automatic self-test procedure – • Ensure that the display indicates that the 95x is in the base menu state, i.e. the display shows the date and time. If necessary press the STOP button to abort a menu and return to the base menu state. • Press the TEST key. • The display now shows a series of temporary messages indicating the status of certain portions of the 95x. If any of these indicate a failure of the 95x, then the self-test is halted at the failing test. • The display now shows a message indicating that the user should remove all leads to the 95x. The user must remove all connections to the terminals of the 95x before continuing with the self-test. CAUTION – high voltages may be present on the HV terminal of the 95x during the remainder of the self-test procedure, the user should ensure that there are no connections and that the terminals are not touched during the procedure. When sure that all connections have been removed, the user should press the START button to continue the procedure. • The display now shows a series of messages indicating the progress as several active circuitry tests are performed automatically by the 95x. If any of these indicate a failure of the 95x, then the self-test is halted at the failing test. • When all tests have successfully completed, a temporary message is displayed and the display is returned to the base menu state. Page 114 of 151 95x Series Operating Manual - December 12, 2011 SECTION 10 – PERFORMANCE VERIFICATION AND ADJUSTMENT The 95x has been designed to give many years of service without needing calibration. However, particularly for devices used to test for product safety, it is important to periodically ensure that the device is properly working within its’ specifications. There are three strategies recommended for periodic performance verification/adjustment of the 95x. Which one is selected by the user depends on the users specific requirements regarding quality level and the availability of equipment. • • • Periodic Adjustment Calibration Only. This is the simplest of the strategies, while it gives the typical user a reasonable degree of certainty that the 95x is performing to its specifications, it does not cross-check that the calibration technique was performed correctly and does not account for some (rare) possible malfunctions in the 95x. Periodic Adjustment followed by Verification. With this strategy the user ensures that the 95x was within specification as received by performing the adjustment calibration and checking that the adjustments are within the product specification, then checking that the calibration was correctly performed and checking for the rare possible 95x malfunctions by means of the post-adjustment verification. This completely ensures that the outgoing 95x meets its’ specifications but leaves the possibility of an error made during the adjustment calibration leading to the incorrect indication that the incoming 95x did not meet specifications. Periodic Verification – Adjustment – Verification. This is the most complete strategy, but is also the most costly in time. The time cost can be reduced by performing the initial verification and then only performing the Adjustment – Verification components if the initial verification indicates that it is necessary (as an example, only perform if beyond some percentage of specification in the initial verification). ADJUSTMENT CALIBRATION The 95x employs internal software calibration adjustments, there are no physical adjustments required. These adjustments are needed to correct for manufacturing tolerances in the components used in the 95x, it is important to note that there is no calibration of design defects allowed for, giving the end user a high degree of certainty that the 95x maintains its’ specifications. Typically, adjustment should be rarely needed; however the user may wish to perform it at periodic intervals to ensure optimal performance. The adjustment calibration procedure for the 95x is an internally prompted sequence dependent on the actual product model being calibrated. Please take note of the following– • • The 95x should be fully powered and turned on for at least 10 minutes (1 hour is recommended) prior to being calibrated. Initially there should be no connections to any of the 95x terminals and it is recommended to not have any connections to the interface ports during the procedure. In many cases the same accuracy determining circuitry is used in several different modes of operation. As an example, there is no difference between the DC and AC voltage modes of operation in the accuracy determining circuitry of the 95x. Because of this the entire product can be calibrated with complete certainty by only a few fairly simple calibrations. Page 115 of 151 95x Series Operating Manual - December 12, 2011 • • • • • The combination of the adjustment calibration and the internal self test ensures the performance of the 95x in all but the most unusual of circumstances. Even if a formal calibration verification procedure is not performed, the user can have a very high degree of certainty that the 95x is performing to its capabilities. The adjustment calibration procedure has been designed to use widely available equipment, such as the multi-function calibrators available from Fluke. No voltages over 1000V are needed during this procedure. This document describes the equipment needed and provides details regarding the use of the 95x during this procedure; it does not describe how to use that equipment. The user can press the STOP button to abort the procedure. This discards any changes which have been made during the procedure. DO NOT REMOVE POWER FROM THE 95x DURING THE ADJUSTMENT CALIBRATION PROCEDURE. If a failure occurs during the procedure, the 95x will automatically halt the procedure and discard any changes made. In several steps the 95x display prompts the user to make connection to the GND terminal, this is also denoted as the GUARD terminal on the 95x front panel. The front panel High Voltage warning light is illuminated whenever there are high voltages or currents present on the 95x terminals. When illuminated the user should not touch the connections to the 95x. EQUIPMENT REQUIRED 1. 2. 3. 4. 5. 6. (All models) A shorting plug suitable for use between the SENSE+ and SENSE- terminals. This must have a resistance of less than 5mΩ at a nominal 30mAdc current for a 4:1 accuracy ratio (the 95x specification is 20mΩ). (All models) A true 4-wire short circuit having a 4-terminal resistance of less than 0.5mΩ at a nominal 30mAdc current for a 4:1 accuracy ratio (the 95x specification is 2mΩ) and (952i/4i/9i only) an impedance of less than 1.625uΩ at 5Arms/60Hz current for a 4:1 accuracy ratio (the 952i/4i/9i specification is 6.5uΩ). (All models except the 959i) A source of 100Vdc, 500Vdc and 1000Vdc capable of driving a 100MΩ load with an accuracy of better than ±0.075% for a 4:1 accuracy ratio (the 95x specification is ±0.3%). (All models) A source of 100uA, 1mA, 10mA and 50mAdc capable of driving at least 1.5V compliance with an accuracy of better than ±0.0625% for a 4:1 accuracy ratio (the 95x specification is ±0.25%). (All models) A 10KΩ resistance with an accuracy of better than ±0.2% at a nominal 0.5mAdc current (the 95x specification is ±0.8%). Preferably this resistor should be a 4-terminal device. (952i/4i/9i only) A nominally 1Ω 4-wire impedance with an accuracy of better than ±0.375% at 1Arms/60Hz current for a 4:1 accuracy ratio (the 952i/4i/9i specification is ±1.5%). The actual value must be known to within the accuracy limits and must be in the range 0.9 to 1.1Ω. Equipments #3 through 6 are generally available in the same multi-function calibrator and can be cabled using standard wire of heavy enough gauge for the current and with sufficient insulation for the voltage. For equipment #2 the user may construct their own 4-wire zero resistance standard and use short lengths of heavy gauge wire (contact ViTREK for details if uncertain on how to construct this). Equipment #1 must be a low resistance short at the 95x terminals. Since the 95x is internally grounded, the equipment listed here must not have grounded terminals. PROCEDURE Follow the prompts in the display of the 95x for the actual procedure as it varies between models and option content. • Press EXT. Page 116 of 151 95x Series Operating Manual - December 12, 2011 • • • • • • • • • • Press the UP arrow key to display “ADJUST CAL” on the lower display line, then press ENTER. The 95x now prompts the user for entry of the calibration password. o If the user has not locked the calibration previously then there is no password in the 95x, so the user may just press ENTER again to continue. o Otherwise the user must enter the previously defined numeric password (using the numeric keys on the front panel) prior to pressing ENTER. o If the calibration has previously been locked by a password, but it is no longer known to the user, then please contact ViTREK for details regarding how to proceed. The user is now prompted to enter a new calibration lock password. o If no change is required then press ENTER (all zero digits is the selection for no password protection of calibration). o If no password protection for calibration is desired but a password was previously defined, the user should overwrite the password with all zero digits and then press ENTER. o If the password is to be changed, then enter the new password using the numeric keys on the front panel and then press ENTER. The user is now prompted to remove all leads. Ensure there are no connections to the front panel and (if any) rear panel terminals then press START. The 95x now performs a series of internal adjustments which require no user equipment or intervention. When the internal adjustments have completed, the display prompts the user to provide a short between the SENSE+ and SENSE- terminals. This is equipment #1 listed above. NOTE – this short circuit must have less than 5uV of thermally induced voltage, the user may need to wait for some time after making connections. Ensure that the short circuit is properly inserted into the terminals and then press START to continue the procedure. The 95x now automatically performs both a voltage zero and a 2-wire resistance zero adjustment. When the 95x has completed its 2-wire zero adjustments, the user is prompted to provide a 4-wire zero. This is equipment #2 listed above. NOTE – this short circuit must have less than 5uV of thermally induced voltage, the user may need to wait for some time after making connections. Ensure that the short circuit is properly inserted into the terminals and then press START to continue the procedure. The 95x now automatically performs a 4-wire resistance zero adjustment. When the 95x has completed its 4-wire zero adjustments, the user is prompted to remove the 4-wire short circuit. When it has been removed press START to continue the procedure. The user is now prompted to provide a source of 1000Vdc (equipment #3 listed above) between the HV (+) and GND/GUARD (-) terminals of the 95x. Apply the connections to the 95x terminals ensuring the connections are to the correct terminals and with the correct polarity, and then set the source to provide the voltage. DO NOT TOUCH TERMINALS OR CONNECTORS WHILE VOLTAGE IS APPLIED. When the voltage is correctly applied press START to continue the procedure. The user is now shown the difference in calibration at 1000Vdc between this calibration and the last calibration of the 95x. If the change is acceptable then press START to accept it and continue the procedure, otherwise abort the calibration by pressing STOP. NOTE – the 95x specification at this level is ±0.3%. The 95x display will show FAILED if the calibration is out of range for calibration, not if the change is beyond the specification. The above step is repeated at levels of 500V then 100Vdc. The 95x specification is ±0.35% at 500Vdc and ±0.75% at 100Vdc. The user is now prompted to provide a source of 50mAdc (equipment #4 listed above) between the SENSE- (+) and GND/GUARD (-) terminals of the 95x. Apply the connections to the 95x terminals ensuring the connections are to the correct terminals and with the correct polarity, and then set the source to Page 117 of 151 95x Series Operating Manual - December 12, 2011 • • • • • provide the current. When the current is correctly applied press START to continue the procedure. The user is now shown the difference in calibration at 50mAdc between this calibration and the last calibration of the 95x. If the change is acceptable then press START to accept it and continue the procedure, otherwise abort the calibration by pressing STOP. NOTE – the 95x specification at this level is ±0.25%. The 95x display will show FAILED if the calibration is out of range for calibration, not if the change is beyond the specification. The above step is repeated at levels of 10mA, 1mA then 100uAdc. The user is now prompted to connect a 4-wire 10KΩ resistance (equipment #5 listed above) to the 95x terminals. The 95x internal current source is from the SOURCE terminals, and the voltage sense uses the SENSE terminals, ensure that the resistor is connected with the + terminals and – terminals correctly paired for a 4-wire measurement. When the 10KΩ resistance is correctly applied press START to continue the procedure. The user is now shown the difference in calibration at 10KΩ between this calibration and the last calibration of the 95x. If the change is acceptable then press START to accept it and continue the procedure, otherwise abort the calibration by pressing STOP. NOTE – the 95x specification at this level is ±0.8%. The 95x display will show FAILED if the calibration is out of range for calibration, not if the change is beyond the specification. The user is now prompted to connect a 4-wire 1Ω impedance (equipment #6 listed above) to the 95x terminals. The 95x internal current source is from the SOURCE terminals, and the voltage sense uses the SENSE terminals, ensure that the resistor is connected with the + terminals and – terminals correctly paired for a 4-wire measurement. The use of short leads is recommended and steps should be taken to reduce the potential for coupling between the SOURCE and SENSE wires. Ideally, the SOURCE wires should be a twisted pair, and the SENSE wires a separate twisted pair spaced away from the SOURCE pair. When the 1Ω impedance is correctly applied press START to continue the procedure. The user is now prompted for the actual, calibrated value of the 1Ω. The user should enter the correct value using the numeric keys and then press ENTER. The user is now shown the difference in calibration at 1Ω between this calibration and the last calibration of the 95x. If the change is acceptable then press START to accept it and continue the procedure, otherwise abort the calibration by pressing STOP. NOTE – the 95x specification at this level is ±1.5%. The 95x display will show FAILED if the calibration is out of range for calibration, not if the change is beyond the specification. If all steps above were completed successfully then the calibration is completed and the 95x display shows “FINISHED CALIBRATION” for a short time. The user should remove all equipment and connections from the 95x. DO NOT REMOVE POWER FROM THE 95x OR TURN OFF THE POWER SWITCH FOR AT LEAST 5 SECONDS AFTER COMPLETING THE CALIBRATION PROCEDURE. VERIFYING CALIBRATION Prior to performing a Verification procedure the user should first perform the self test procedure as described in Self Test. The 95x has a built-in automatic verification sequence which may be followed by the user. In some circumstances the user may wish to not use this built-in sequence, but use their own sequence. The user can use any verification sequence which they wish by building a special “test sequence” in the 95x and then using external equipment to monitor the voltages and/or current during the execution of the sequence. This document does not cover the details regarding how to do this, but is limited to the steps in the internal automatically sequenced verification procedure. Please note the following Page 118 of 151 95x Series Operating Manual - December 12, 2011 • • • • • • • • • In several steps the equipment needed to perform performance verification is highly specialized and may not be available to many users. Making very high voltage measurements with high precision require special skills and equipment, particularly when performing high AC voltage testing. If there are any doubts regarding the correct methods to use, consult the manufacturer of the test equipment being used. The 95x should be fully powered and turned on for at least 10 minutes (1 hour is recommended) prior to being calibrated. Initially there should be no connections to any of the 95x terminals and it is recommended to not have any connections to the interface ports during the procedure. In the various steps shown in this procedure, if a step is specific to certain models then it is denoted as such. In all cases, follow the prompts in the display of the 95x for the actual procedure. The user can press STOP to abort the procedure. The front panel High Voltage warning light is illuminated whenever there are high voltages or currents present on the 95x terminals. When illuminated the user should not touch the connections to the 95x. Several of the verification steps are performed at very high voltages, the user must ensure that the wiring used has sufficient insulation for the voltages. Although the sequence is similar between the 95x series products and options, there are differences depending on the voltages, currents, and modes which each model and option is capable of. The 95x automatically accounts for the actual model and option content when guiding the user through the sequence. Individual steps and/or entire groups of steps may not be present in the actual product being verified. Any optional customer requested factory voltage and current generation limitations are applied during verification and so will also affect the procedure. Since the 95x is internally grounded, the measurement equipment, current sources and test loads used during verification must not be grounded. The user can skip verification steps by simply not connecting a measurement device during that step and immediately continuing the step by pressing START again to proceed to the next. EQUIPMENT REQUIRED 1. 2. 3. 4. (All except the 959i). A measurement device capable of measuring DC voltages of 100V to 1000V, 6000V or 10000V (depending on the model being verified), having an input impedance of 10MΩ or greater, and an accuracy which yields the desired error ratio to the 95x series accuracy (see the DC Voltage Verification portion for the accuracies). At voltages at or below 1000V there is a great range of products available which easily achieve very high ratios (e.g. a bench-top 6 ½ digit DMM has a typical DC voltage accuracy of ±0.005%, producing more than a 50:1 error ratio). At voltages above 1000V however there are a very limited amount of products available. (All models) A source of DC currents in the range 1uA to 50mAdc capable of driving at least 1.5V compliance with an accuracy which yields the desired error ratio to the 95x series accuracy (see the DC Current Scaling Verification portion for the accuracies). This is achievable with most multi-function calibration products (e.g. Fluke). (All except the 956i and 959i). A measurement device capable of measuring AC RMS voltages of 100V to 1900V, 6000V or 10000V (depending on the model being verified), with a frequency range of at least 60 to 400Hz, having an input impedance of 10MΩ or greater, and an accuracy which yields the desired error ratio to the 95x series accuracy (see the AC Voltage Verification portion for the accuracies). At all but the 100V level there is a very limited amount of products available. (All models). A set of DC resistance standards of values 100KΩ, 10KΩ, 100Ω and 1Ω, capable of being connected using a 4-wire configuration, and accuracies which yield the desired error ratio to the 95x Page 119 of 151 95x Series Operating Manual - December 12, 2011 5. 6. 7. series accuracy (see the Low Ohms Resistance Verification portion for the accuracies). This is achievable with most multi-function calibration products (e.g. Fluke) or Resistance Decade Boxes (e.g. ESI). (All models) A shorting plug suitable for use between the SENSE+ and SENSE- terminals. This must have a resistance of less than 5mΩ at a nominal 30mAdc current for a 4:1 accuracy ratio (the 95x series specification is 20milliohms). (All models) A true 4-wire short circuit having a 4-terminal resistance of less than 0.5mΩ at a nominal 30mAdc current for a 4:1 accuracy ratio (the 95x series specification is 2mΩ) and (952i/4i/9i only) an impedance of less than 1.625uΩ at 5Arms/60Hz current for a 4:1 accuracy ratio (the 952i/4i/9i specification is 6.5uOhm). (952i, 954i and 959i only). A set of AC resistance standards of values 1Ω, 100mΩ and 50mΩ, calibrated for use at 60Hz, capable of being connected using a 4-wire configuration, and accuracies which yield the desired error ratio to the 95x series accuracy at the currents used in the 95x (see the Ground Bond Verification portion for the accuracies and current levels). These may have to be custom built. STARTING VERIFICATION To start the internal verification procedure press EXT. The user prompts the user to select the VERIFY (or ADJUST) calibration procedure. Since the VERIFY procedure is always initially selected, press ENTER to start the procedure. The 95x then performs a few internal tests to ensure basic functionality of the product then starts the actual verification procedure which is described in the following sub-sections in the order shown - DC VOLTAGE VERIFICATION The user should connect a DC Voltage measuring device (equipment #1 in the equipment list above) to the HV (+) and the GND/GUARD (-) terminals of the 95x. While the 95x prompts whether to verify the voltage, there are no unsafe voltages present so the user may safely make connections and configure the measurement device as needed. In some circumstances a different measuring device may be used depending on the voltage being measured. ENSURE THAT THE MEASURING DEVICE AND WIRING IS CAPABLE OF WITHSTANDING THE VOLTAGE LEVEL PRIOR TO PRESSING THE START SWITCH AT EACH STEP. The table below shows the fullest listing of the voltages requested for verification and the 95x specification at each level. When prompted for each step the user should either – • • Press START to perform the verification (the output voltage will be present after pressing this switch). Press STOP to abort the entire sequence. During each step the user should measure the actual voltage and record it, checking against the 95x specification. When the user is satisfied that the step has been completed, the user should press START to continue or STOP to abort the sequence. Table 9 - DC Voltage Verification Levels Voltage Level 10000V 6000V 1900V 1000V 500V 100V 95x Models 953i,954i and 955i only All except 959i All except 959i All except 959i All except 959i All except 959i Page 120 of 151 95x Accuracy ±0.255% (25.5V) ±0.258% (15.5V) ±0.276% (5.25V) ±0.3% (3V) ±0.35% (1.75V) ±0.75% (0.75V) 95x Series Operating Manual - December 12, 2011 DC CURRENT SCALING VERIFICATION The user should connect a DC current source (equipment #2 in the list above) between the SENSE- (+) and the GND/GUARD (-) terminals of the 95x. The table below shows the listing of the currents prompted for verification and the 95x specification at each level. When prompted for each step the user should either – • • Press START to perform the verification (the user should ensure that the requested current is present prior to pressing this switch). Press STOP to abort the entire sequence. During each step the user should note the displayed current and record it, checking against the 95x specification. When the user is satisfied that the step has been completed, the user should press START to continue or STOP to abort the sequence. Table 10 - DC Current Verification Levels Current Level 100mA 10mA 1mA 100uA 10uA 1uA 95x Accuracy ±0.25% (0.25mA) ±0.25% (0.025mA) ±0.25% (2.5uA) ±0.25% (0.25uA) ±0.255% (0.0255uA) ±0.3% (3nA) DC CURRENT ZERO VERIFICATION No connections to any terminals should be present during these steps. The product prompts for the DC current zero to be verified at a zero output voltage level and at a 5000V output level. When prompted for each step the user should either – • • Press START to perform the verification. Press STOP to abort the entire sequence. During each step the user should note the displayed current and record it, checking against the 95x specification of ±0.5nA. When the user is satisfied that the step has been completed, the user should press START to continue or STOP to abort the sequence. AC VOLTAGE VERIFICATION The user should connect an AC Voltage measuring device (equipment #3 in the list above) to the HV (+) terminal and the GND/GUARD (-) terminal of the 95x. While the 95x prompts whether to verify the voltage there is no unsafe voltages present so the user may safely make connections and configure the measurement device as needed. In some circumstances a different measuring device may be used depending on the voltage being measured. ENSURE THAT THE MEASURING DEVICE AND WIRING IS CAPABLE OF WITHSTANDING THE VOLTAGE LEVEL PRIOR TO PRESSING THE START SWITCH AT EACH STEP. The table below shows the fullest listing of the voltages and frequencies requested for verification and the 95x specification at each level/frequency. When prompted for each step the user should either – • • Press START to perform the verification (the output voltage will be present after pressing this switch). Press STOP to abort the entire sequence. Page 121 of 151 95x Series Operating Manual - December 12, 2011 During each step the user should measure the actual voltage and record it, checking against the 95x specification. When the user is satisfied that the step has been completed, the user should press START to continue or STOP to abort the sequence. Table 11 - AC Voltage Verification Levels and Frequencies Voltage Level/Frequency 10000V/60Hz 6000V/60Hz 1900V/60Hz 1000V/60Hz 1000V/400Hz 300V/60Hz 100V/60Hz 95x Models 955i only All except 956i, 959i and if opt. AC2 not fitted All except 956i, 959i All except 956i, 959i All except 956i, 959i All except 956i, 959i All except 956i, 959i 95x Accuracy ±0.515% (51.5V) ±0.525% (31.5V) ±0.579% (11V) ±0.65% (6.5V) ±3.65% (36.5V) ±1% (3V) ±2% (2V) AC CURRENT ZERO VERIFICATION No connections to any terminals should be present during these steps. The 95x prompts for the AC current zero to be verified at several different output voltage voltages and frequencies. When prompted for each step the user should either – • • Press START to perform the verification. Press STOP to abort the entire sequence. During each step the user should note the displayed current and record it, checking against the 95x specification shown in the table below. When the user is satisfied that the step has been completed, the user should press START to continue or STOP to abort the sequence. Table 12 - AC Current Verification Levels and Frequencies Voltage Level/Frequency/Parameter Zero/Zero/RMS 2000V/60Hz/RMS 2000V/60Hz/InPhase 5000V/60Hz/RMS 9000V/60Hz/RMS 95x Models All except 956i, 959i All except 956i, 959i All except 956i, 959i All except 956i, 959i and if opt. AC2 not fitted 955i only 95x Accuracy 10nA 22nA ±11.2nA 40nA 64nA LOW OHMS RESISTANCE VERIFICATION The user should connect the prompted value resistance standard (equipment #4, 5 and 6 in the equipment list above) to the SENSE and SOURCE terminals of the 95x using a 4-wire connection method for all but the final step in this part of the sequence (which should be a 2-wire connection to the SENSE terminals only). For all 4-wire connections the 95x internal current source is from the SOURCE terminals, and the voltage sense uses the SENSE terminals, ensure that the resistor is connected with the + terminals and – terminals correctly paired for a 4-wire measurement. The table below shows the listing of the resistances requested for verification and the 95x specification at each resistance value. When prompted for each step the user should either – • Press the START switch to perform the verification. Page 122 of 151 95x Series Operating Manual - December 12, 2011 • Press the STOP switch to abort the entire sequence. During each step the user should note the displayed resistance measurement on the 95x display and record it, checking against the 95x specification shown in the table below. When the user is satisfied that the step has been completed, the user should press START to continue or STOP to abort the sequence. Table 13 - Low Resistance Verification Values Resistance 100KΩ 10KΩ 100Ω 1Ω Zero Ω (4-wire) Zero Ω (2-wire) 95x Accuracy ±1.5% (1.5KΩ) ±0.8% (0.08KΩ) ±0.8% (0.8Ω) ±1% (10mΩ) ±2mΩ ±20mΩ GROUND BOND VERIFICATION This series of steps is only included in the 952i, 954i and 959i models. The user should connect the prompted value resistance standard (equipment #7 in the equipment list above) to the SENSE and SOURCE terminals of the 95x using a 4-wire connection method. For all 4-wire connections the 95x internal current source is from the SOURCE terminals, and the voltage sense uses the SENSE terminals, ensure that the resistor is connected with the + terminals and – terminals correctly paired for a 4-wire measurement. The user should also ensure that the cabling to the SOURCE terminals of the 95x is capable of handling the measurement current shown. To reduce cross-coupling between the SOURCE and SENSE wiring, the user is recommended to use one twisted pair for the SOURCE connections and a separate twisted pair for the SENSE connections. The table below shows the listing of the resistances requested for verification, the measurement current levels, and the 95x specification at each resistance value and current level. When prompted for each step the user should either – • • Press START to perform the verification. Press STOP to abort the entire sequence. During each step the user should note the displayed resistance measurement on the 95x display and record it, checking against the 95x specification shown in the table below. When the user is satisfied that the step has been completed, the user should press START to continue or STOP to abort the sequence. Table 14 - GB Verification Values and Currents Resistance/Current 1Ω/0.1A 1Ω/1A 100mΩ/1A 100mΩ/10A 50mΩ/25A 95x Accuracy ±6.03% (0.0603Ω) ±1.5% (0.015Ω) ±1.53% (1.53mΩ) ±1.05% (1.05mΩ) ±1.02% (0.51mΩ) Page 123 of 151 95x Series Operating Manual - December 12, 2011 SECTION 11 – PROGRAMMING VIA AN INTERFACE The 95x may be programmed via the RS232, GPIB or Ethernet interface. All use the same general format for commands and query responses. All data uses the standard 7-bit ASCII character set. In general all activities are independent for each interface. There are two types of command – • Commands which do not have a response. These always cause the 95x to take an action. • Commands which have a response (these are named Query commands in this document). These generally do not cause the 95x to take an action other than sending back the response. These all have a keyword which ends with the ? character. Throughout this section reference is made to several special ASCII characters – the carriage return character the line feed character the form feed character the tab character the space character Throughout this section reference is made to whitespace characters, the and characters are considered whitespace characters. Throughout this section reference is made to data field formats, these are described in more detail later in this section – is an empty field, containing nothing other than optional whitespace characters is a general string of ASCII characters is an integer numeric is a floating point numeric is a boolean, indicating true or false GENERAL COMMAND SYNTAX Every command takes the form of a set of one or more fields; each field is separated from the next by a field separator. The first field is always the command keyword, the remaining fields and their syntax depends on the command keyword and in some cases the content of a preceding field in the command. Multiple commands can be transferred as a single set of commands; each command is separated from the next by a command separator. If there are multiple query commands in a single set then each response is given as separate fields in the overall response, which is not transmitted until all commands in the set have been successfully actioned. The maximum overall length of a response set is 19999 characters (except for the Ethernet interface which is limited to 1500). Commands are always actioned in the same order as they are received. The end of a set of commands is denoted by the inclusion of a command terminator. Sets of commands are always actioned in the same order as they are received. Page 124 of 151 95x Series Operating Manual - December 12, 2011 Received characters on each interface are buffered from the actual communications stream, the contents of the buffer being decoded and actioned when a command terminator is found in the stream. The maximum length of a set of commands is 1023 characters. The 95x does not raise an error if an empty set of commands is received, i.e. if there are two or more consecutive command terminators. This is effectively a “do nothing” set of commands. The 95x does not raise an error if an empty command is received in a set of commands, i.e. there are two or more consecutive command separators, or a command separator is immediately followed by a command terminator. This is effectively a “do nothing” command. If an error is found in a set of commands, then processing of the set of commands is terminated and the remainder of the set of commands is not decoded or actioned. There is never any response from a set of commands which contains an error, even if the erroneous command was after a query command in the set. FIELD SYNTAX Except for the format data field (see below), any field may optionally start and/or end with one or more whitespace characters. Fields within a command are position dependent, i.e. the exact order is defined for each command. There are two types of fields in a command 1. 2. COMMAND KEYWORD. Although all command keywords are shown using uppercase characters in this document, lowercase characters may also be used if desired. Command keywords must exactly match the defined set for the 95x. The first field in a command is always the command keyword; some commands have a second command keyword in the second field. DATA. There are several types of data, the type used is dependent on the field a. . This is a field containing no, or only whitespace, characters between the enclosing separators. In many commands the user may give an empty field where another format is expected, this generally has a specific effect defined in the description for each command. b. . This can be the single character “Y” or ‘1’ denoting a true state, or the single character ‘N’ or ‘0’ denoting the false state (the Y or N may be upper- or lower-case). c. . One of three methods may be used to define a fieldi. Decimal value. A string of numeric (0 through 9) characters defining a decimal number without polarity or decimal point (e.g. “123” defines the decimal number one hundred and twenty three). A value greater than 4294967295 is a syntax error. ii. Hexadecimal value. The user can optionally start this field with the characters “0X” or the single character “X” (in both cases the “X” character can also be lowercase), in which case the following data defines the number in hexadecimal format using the numeric characters and the letters A through F (either upper- or lowercase), as an example 0x12 defines the decimal numeric value 18. A value greater than 0xffffffff is a syntax error. iii. Binary value. The user can optionally start this field with the characters “0B” or the single character “B” (in both cases the “B” character can also be lowercase), in which case the following data defines the number in binary format using the “0” and “1” characters only with the most-significant bit being defined first, as an example 0b00010010 defines the decimal numeric value 18 or hexadecimal value 0x12. In all cases, leading digits or bits which are not defined are assumed to be zero (e.g. 0b00010010 is the same as 0b10010). A value greater than 32 bits is a syntax error. Page 125 of 151 95x Series Operating Manual - December 12, 2011 d. e. . This is a string of characters defining a floating point numeric value, optionally having a polarity, and/or a decimal point, and/or an exponent. Within the limitations of the 95x command input buffer, there is no limitation on the number of numeric characters before the decimal, after the decimal or in the exponent. There may be none or one polarity character and, if present, it must be the first character in the field. If an exponent is required then it may be defined immediately following the mantissa in one of two ways, either a) an upper- or lowercase ‘E’ character followed by an optional exponent polarity character (+ or -) followed by the integer exponent (in format), or b) a single character (case sensitive) explicitly defining the exponent which may be one of the characters T (+12), G (+9), M (+6), K (+3), k (+3), m (-3), u (-6), n (-9) or p (-12). Examples include – i. “12”. Defines the floating point value +12.0. A syntax numeric can always be used to define a value. ii. “-12”. Defines the floating point value -12.0. iii. “1.2345”. Defines the floating point value +1.2345. iv. “12.45e+1”. Defines the floating point value +124.5. v. “12.45e+01”. Defines the floating point value +124.5. vi. “12.45e1”. Defines the floating point value +124.5. vii. “12.345K”. Defines the floating point value +12345.0. . This can be any combination of printable ASCII characters (including whitespace characters). To include a separator character in a the user must immediately precede the character with the / character. Any character immediately following a / character is taken “literally” and included in the and the / character is discarded. FIELD SEPARATOR Fields are separated by the comma character. COMMAND SEPARATOR Commands are separated by the semi-colon character. COMMAND TERMINATOR A command (or set of commands) is terminated by any of the following• • • • • A line-feed character (shown in this document as ). A carriage return character (shown in this document as ). A form feed character (shown in this document as ). (GPIB only) Any data byte with EOI asserted. (GPIB only) Reception of the GET bus command. GENERAL RESPONSE SYNTAX Multiple query commands may be included in the same set of commands, in which case the overall response will include each requested response, separated by the comma character, in the order defined in the set of commands. A response is always terminated with a character followed by a character (with EOI asserted for the GPIB interface). If the response is over 19999 characters in total length then an error is raised and no response is Page 126 of 151 95x Series Operating Manual - December 12, 2011 given. For the GPIB interface only, a space character is appended to the start of each set of responses (including a blank response). On the RS232 and Ethernet interfaces any response is transmitted as soon as the set of commands containing one or more query commands is completely decoded. On the GPIB interface the user must take some action to receive the response from the 95x (i.e. a READ bus operation). If a read operation is performed when there is no data to be transmitted then a blank data is transmitted (i.e. a single space character followed by ). If another set of commands is decoded containing a query command prior to the 95x fully transmitting a prior response then the new response is not provided and an error is raised. The following types of responses are given• • • • . This is a single character ‘0’ indicating the false condition or ‘1’ indicating the true condition. This is always 1 character in length. . This is one or more printable ASCII characters. This has a variable number of characters in length, and may be of no length. . This is one or more decimal characters defining a decimal numeric value. If the polarity is positive then no polarity character is included, otherwise the data starts with the minus character. This has a variable number of characters in length. . This is always 12 characters in length, and is of the following format (in the order shown)o A single polarity character (either + or -). o Six decimal characters with a decimal point character contained within them (i.e. a total of seven characters) indicating the mantissa value. o The single ‘E’ (always uppercase) character. o A single polarity character (either + or -) indicating the polarity of the exponent. o Two decimal digit characters indicating the value of the exponent. For clarity in engineering use the exponent is always divisible by 3. DELAYS AND TIMEOUTS The user does not need to perform any delays between sets of commands, or between a set of commands containing query commands and reading the response. The 95x automatically handshakes the commands as needed. The only exception to this is following application of power to the 95x in which case a minimum delay of 3 seconds is required prior to operation of the interfaces. The maximum length of time for which the 95x will “hold-off” a set of commands (e.g. waiting for a previous set of commands to be decoded) is 100ms. For all interfaces, responses to query commands are generally transmitted within a very short period of time, however in some circumstances there may be some delay enforced by the 95x. The user should use a timeout of no less than 100ms for responses. MULTIPLE INTERFACE OPERATION Generally operation of the 95x via multiple interfaces is not recommended but is possible. The 95x will decode sets of commands in the order in which they were terminated (each interface has separate receive and transmit buffers). Any query responses will only be transmitted via the interface over which the query command originated. Page 127 of 151 95x Series Operating Manual - December 12, 2011 FRONT PANEL OPERATION WHILE USING INTERFACES It is possible to inter-mix front panel and interface operation of the 95x however the user should be aware of the following• • • • The front panel has three states associated with interface operationo LOCAL. The front panel operates normally. When any command from an interface is decoded, the front panel enters either the REMOTE or REMOTE LOCK-OUT state (depending on the interface and the commands executed) and any menu in progress is aborted. o REMOTE. The front panel is locked out other than the STOP button (and the START button in some circumstances) but the user can return to the LOCAL state by pressing the CNFG key. o REMOTE LOCK-OUT. The front panel is completely locked-out except for the STOP button (and the START button in some circumstances). The user cannot return the front panel to any other state by front panel action. The GPIB interface also has a set of remote states associated with it as defined by IEEE488.1 and IEEE488.2. The 95x does NOT decode commands while in the GPIB LOCAL or GPIB LOCAL LOCK-OUT states (as required by IEEE488.2). Transitions between the GPIB interface states are controlled by specific GPIB bus commands as defined by the standards. A LOCKOUT command is provided on the RS232 and Ethernet interfaces to allow the user to command the front panel to the REMOTE LOCK-OUT state; this command raises an error if received via the GPIB interface. A LOCAL command is provided on the RS232 and Ethernet interfaces to allow the user to remotely return the front panel to the LOCAL state. This command must be the last command in a set of commands. GPIB BUS COMMANDS Most standard GPIB bus commands are implemented in the normal fashion, however some cause a special activity in the 95x- Device Clear (SDC and DCL) Either of these cause the 95x to clear all interface buffers, abort any test sequence in progress, return to the no test sequence selected state and clear all interface status registers. Interface Clear (IFC) This causes the 95x to clear all interface buffers and clear all interface status registers. It does NOT affect any test sequence in progress or affect the selected test sequence. Group Execute Trigger (GET) This can be used as a GPIB interface command terminator. ETHERNET SESSIONS The Ethernet interface uses TCP/IP as its’ transport protocol which is a session based protocol. The computer is the session client and the 95x is the session server, so each session is managed by the computer. The 95x is only allowed to have one session active at a time. The active session is established between the 95x and the opening combination of the client IP address and TCP port (this combination is often called a “socket”). Page 128 of 151 95x Series Operating Manual - December 12, 2011 With most operating systems (e.g. Windows) the management of sessions is transparent to the user, being entirely handled by the OS. The user only needs to program – • Initiating a session (opening the connection). • Sending and receiving ASCII data to and from the respective streams. • Closing the session. If the 95x is power cycled then it will power up with no active session. The user should employ timeouts to detect that the 95x has become off-line and restart the session. If a session is inactive for more than 1 minute then the 95x will allow a session to be initiated from a different source, automatically closing the inactive session. This prevents a potential lockup if the user does not close an active session properly. STATUS REGISTERS There are several status registers associated with the 95x interfaces. STB AND SRE REGISTERS These are specifically used to show the status of and control the assertion of the GPIB SRQ signal. The value of the STB register is logically ORed with the value of the SRE register; if the result is non-zero then the GPIB SRQ line is asserted. The STB register is read by the GPIB interface when a serial poll bus command is performed. These are common to all interfaces. They are 8-bit registers (i.e. has values from 0 to 255). Each bit is defined as follows – • • • • • • • • Bit 0, decimal value 1, binary value 00000001 – set if a high voltage is currently present on the HV terminal. The value of this status bit is “dynamic” – i.e. its’ value can change without user interaction. Bit 1, decimal value 2, binary value 00000010 – set when a test step dwell period is completed, cleared when read, when a test sequence is started, when a different test sequence is selected, or when reset. Bit 2, decimal value 4, binary value 00000100 – set if a test sequence is currently being performed. The value of this status bit is “dynamic” – i.e. its’ value can change without user interaction. Bit 3, decimal value 8, binary value 00001000 – set when a test sequence is completed, cleared when read, when a test sequence is started, when a different test sequence is selected, or when reset. Bit 4, decimal value 16, binary value 00010000 – set when a test failure has been detected, cleared when read, when a test sequence is started, when a different test sequence is selected, or when reset. Bit 5, decimal value 32, binary value 00100000 – set when an ARC current over limit has been detected, cleared when read, when a test sequence is started, when a different test sequence is selected, or when reset. Bit 6, decimal value 64, binary value 01000000 – as defined by IEEE488.1, set if the 95x is asserting the SRQ line, otherwise it is cleared. Always zero for the SRE register. Bit 7, decimal value 128, binary value 10000000 – not used, always 0. OPC REGISTER This is separate within each interface. This is an 8-bit register (i.e. has values from 0 to 255). All of the bits in this register are cleared when read by the user. Each bit is defined as follows – • Bit 0, decimal value 1, binary value 00000001 – set when a command set is decoded without error. Page 129 of 151 95x Series Operating Manual - December 12, 2011 • • • • • • • Bit 1, decimal value 2, binary value 00000010 – set when a command is decoded with a field count error. Bit 2, decimal value 4, binary value 00000100 – set when a command is decoded with an internal memory error. Bit 3, decimal value 8, binary value 00001000 – set when a command is decoded with a field syntax or data range error. Bit 4, decimal value 16, binary value 00010000 – set when a command is decoded with a compatibility error (e.g. this 95x variant is incapable of performing the requested operation). Bit 5, decimal value 32, binary value 00100000 – set when a query command is decoded but there is insufficient room in the output buffer for the response. Bit 6, decimal value 64, binary value 01000000 – set when the command buffer is overflowed. Bit 7, decimal value 128, binary value 10000000 – set when a command is received with a command word that is not known to the 95x, or the command cannot be processed at this time. ESR REGISTER This is separate within each interface. This is an 8-bit register (i.e. has values from 0 to 255). All of the bits in this register are cleared when read by the user. Each bit is defined as follows – • • • • • • • • Bit 0, decimal value 1, binary value 00000001 – set when a command is decoded and an error occurred during decode. Bit 1, decimal value 2, binary value 00000010 – set when a query command is decoded but the response is too long for the response buffer. Bit 2, decimal value 4, binary value 00000100 – set when a test failure has been detected. Bit 3, decimal value 8, binary value 00001000 – set when the internal temperature of the 95x is above limits. Bit 4, decimal value 16, binary value 00010000 – set when an internal fault is detected. Bit 5, decimal value 32, binary value 00100000 – set when an ARC current over limit has been detected. Bit 6, decimal value 64, binary value 01000000 – not used, always 0. Bit 7, decimal value 128, binary value 10000000 – not used, always 0. ERR REGISTER This is separate within each interface. This is a numeric value register. The value is cleared to zero when read by the user. The value is set according to the success or failure of the last decoded command on this interface. The possible values of this register are defined as follows – 0. The command was decoded without error. 1. The command could not be decoded at this time. 2. The command attempted to create an invalid test step number. 3. The command attempted to create or access an invalid test sequence number. 4. The command created a test step which is not compatible with this specific instruments’ capability. 5. The command contained a numeric value field which was outside of the allowable range. 6. The command contained a field which did not have the correct syntax. 7. The command did not contain an expected field. 8. The command contained additional fields than expected. Page 130 of 151 95x Series Operating Manual - December 12, 2011 9. The command keyword was not recognized. 10. The 95x had an internal memory error while executing the command. 11. The previous response had not yet been transmitted when this query command was executed. 12. The set of commands was too long, over 1023 characters. COMMANDS Table 15- Interface Commands Command *CLS *ERR? *ESR? *OPC? *SRE, *SRE? *STB? ADD,… CLRLEADS NAME, NOSEQ RCL, Description Register Commands Clears the STB, SRE, OPC, ESR and ERR registers. Resets the front panel to the LOCAL state. Responds with a field value of the ERR register then clears the ERR register Responds with a field value of the ESR register then clears the ESR register Responds with a field value of the OPC register then clears the OPC register Sets the SRE register Responds with a field value of the SRE register Responds with a field value of the STB register then certain bits of the STB register are cleared Commands to create, edit, recall or save the Active Test Sequence (Cannot be used while a test sequence is running) Add a test step to the end of the active sequence. See – Table 17 - ACez Configuration Fields Table 18 - ACW Configuration Fields Table 19 - DCez Configuration Fields Table 20 - DCW Configuration Fields Table 21 - DCIR Configuration Fields Table 22 - GBez Configuration Fields Table 23 - GB Configuration Fields Table 24 - LowΩ Configuration Fields Table 25 - ACIR Configuration Fields Table 26 - ACCAP Configuration Fields Table 27 - ACI Configuration Fields Table 28 - DCCAP Configuration Fields Table 29 - IRCAP Configuration Fields Table 30 - DCI Configuration Fields Table 31 - PULSE Configuration Fields Table 32 - PAUSE Configuration Fields Table 33 - HOLD Configuration Fields Table 34 – SWITCH (948i configuration) Configuration Fields Table 35 – SWITCH (964i configuration) Configuration Fields Clears the lead compensation data from the active test sequence Names the active test sequence Clears the active test sequence Recalls a test sequence from the requested store # and makes it the active test sequence Page 131 of 151 95x Series Operating Manual - December 12, 2011 Command SAVE, SET, , … Description Saves the active test sequence into the requested store # Overwrite a step in the active sequence (see also ADD,…) Commands to Run the Active Test Sequence (Can only be used while a test sequence is not running) READY Makes the active test sequence ready to be run by the START button RUN Runs the active test sequence RUN,LEADS Runs the active test sequence in Lead Compensation mode Running Test Sequence Control Commands (Can only be used while a test sequence is running) ABORT Aborts a running test sequence CONT Continues a running test sequence Commands changing the test level or frequency while running a MANUAL sequence AMPS, Sets the current test level of a running MANUAL test sequence FREQ, Sets the test frequency of a running MANUAL test sequence VOLTS, Sets the voltage test level of a running MANUAL test sequence Active Test Sequence Information Query Commands (Can only be used while not running a test sequence) Responds with a indicating if the active test sequence contains LEADS? lead compensation data NAME? Responds with a which is the name of the active test sequence Active Test Sequence Status Query Commands Responds with a indicating if the active test sequence is being RUN? run (1) or not (0) Responds with a which is the active test sequence # (-1 if none, SEQ? 100 if defined by an interface, otherwise 0 through 99) Responds with a indicating the step # presently being actioned in STEP? a running test sequence (0 if none, otherwise 1 through 254) Test Result Query Commands (While running a test sequence) Responds with a measurement result during execution of a test step. is – FREQ – frequency (in Hz) AMPS – DC or RMS current (in Amps) INPHSA – In-phase current (in Amps) QUADA – quadrature current (in Amps) VOLTS – DC or RMS voltage (in Volts) INPHSV – In-phase voltage (in Volts) MEASRSLT?, QUADV – quadrature voltage (in Volts) OHMS – DC or RMS impedance (in Ω) INPHSO – In-phase impedance (in Ω) QUADO – quadrature impedance (in Ω) ARC – arc current (in Amps) BRKDN – breakdown current (in Amps) CAP – capacitance (in F) DF – dissipation factor (unitless) Test Result Query Commands (After running a test sequence) Page 132 of 151 95x Series Operating Manual - December 12, 2011 Command RSLT? STAT? STEPRSLT?, BEEP,START, BEEP?,START BEEP,PASS, BEEP?,PASS BEEP,FAIL, BEEP?,FAIL BEEP,KEY, BEEP?,KEY CONTSENSE, CONTSENSE? DATE, , , DHCP, DHCP? DIO,START, DIO?,START DIO,ABORT, DIO?,ABORT DIO,INTERLOCK, DIO?,INTERLOCK DIO,SEQUENCE, DIO?,SEQUENCE DIO,PASS, DIO?,PASS DIO,FAIL, DIO?,FAIL DIO,TESTING, DIO?,TESTING DIO,DWELL, DIO?,DWELL DIO,HV, DIO?,HV FAILARC, FAILARC? Description Responds with a indicating the overall test sequence fail status and reason. This is the logical OR of all individual step status flags. This can also be used while running a test sequence. See Table 36 – Test Step Status Flags Responds with a indicating the pass/fail state of each test step. This can also be used while running a test sequence. The response contains one character for each defined test stepP passed F failed - Not perfomed ? In process Responds with a set of fields giving the complete set of results for the specified test step. See Table 37 – STEPRSLT? Response Fields Configuration Settings Commands Configures the start beep sounds to 0 (off) to 4 (loud) Responds with the setting of the start beep sound Configures the pass beep sounds to 0 (off) to 4 (loud) Responds with the setting of the pass beep sound Configures the fail beep sounds to 0 (off) to 4 (loud) Responds with the setting of the fail beep sound Configures the key press beep sounds to 0 (off) to 4 (loud Responds with the setting of the key press beep sound Configures the Continuity Sense feature Responds with the Continuity Sense feature setting Sets the present date (month, date, year) Configures the Ethernet DHCP setting Responds with the Ethernet DHCP setting Configures the START DIO input to OFF, HI or LO Responds with the setting for the START DIO input Configures the ABORT DIO input to OFF, HI or LO Responds with the setting for the ABORT DIO input Configures the INTERLOCK DIO input to OFF, HI or LO Responds with the setting for the INTERLOCK DIO input Configures the SEQUENCE DIO inputs to OFF, HI or LO Responds with the setting for the SEQUENCE DIO inputs Configures the PASS DIO output to HI or LO Responds with the setting for the PASS DIO output Configures the FAIL DIO output to HI or LO Responds with the setting for the FAIL DIO output Configures the TESTING DIO output to HI or LO Responds with the setting for the TESTING DIO output Configures the DWELL DIO output to HI or LO Responds with the setting for the DWELL DIO output Configures the HV PRESENT DIO output to HI or LO Responds with the setting for the HV PRESENT DIO output Configures if the 95x is to fail on arc detection Responds with the fail on arc detection setting Page 133 of 151 95x Series Operating Manual - December 12, 2011 Command FASTRERUN, FASTRERUN? GATEWAY, , , , GATEWAY? GPIB, GPIB? HVDETECT, HVDETECT? IP, , , , IP? LINE50, LINE50? RS232, RS232? SUBNET, , , , SUBNET? SWITCHES, SWITCHES? TIME, , , TIME12, TIME12? VLIMIT,DC, VLIMIT?,DC VLIMIT,AC, VLIMIT?,AC *IDN? OPT? SERNUM? DATE? LOCAL LOCKOUT Description Configures how a test sequence may be rerun from the front panel 0 – enable fast rerun 1 – enable fast rerun if pass 2 – disable fast rerun Responds with the fast rerun setting Configures the Ethernet Gateway IP Address setting Responds with the Ethernet Gateway IP address setting as four Configures the GPIB address setting Responds with the GPIB address setting Configures the HV Detect safety feature Responds with the HV Detect safety feature setting Configures the Ethernet IP Address setting Responds with the Ethernet IP address setting as four Configures the local line frequency setting 0 or N – 60Hz 1 or Y – 50 or 400Hz Responds with the local line frequency setting Configures the RS232 baud rate setting Responds with the RS232 baud rate setting Configures the Ethernet IP Subnet Mask setting Responds with the Ethernet IP Subnet Mask setting as four Configures the switch matrix unit control setting. NONE – no external switch matrix units 948 – a single 948i using RS232 964SER – a single 964i using RS232 964VICL1 – a single 964i using VICL 964VICL2 – two 964i using VICL 964VICL3 – three 964i using VICL 964VICL4 – four 964i using VICL Responds with the switch matrix unit control setting Sets the present time (hours, minutes, seconds) Configures the clock 12/24hr configuration setting Responds with the clock 12/24hr configuration setting Configures the maximum DC Voltage available during future test sequences Responds with the maximum DC Voltage setting Configures the maximum AC Voltage available during future test sequences Responds with the maximum AC Voltage setting Identification Commands Responds with a set of fields describing the product See Table 16 - *IDN? Response Fields Responds with a set of fields indicating each installed option Responds with a indicating the serial number of the product Misc. Commands Responds with the present date as a (mm/dd/yy) Sets the front panel into the LOCAL state Sets the front panel into the REMOTE LOCK-OUT state Page 134 of 151 95x Series Operating Manual - December 12, 2011 Command Description Resets all interfaces Aborts a running test sequence Clears the active test sequence Responds with the present time as a (hh:mm:ss) This is always in 24hr format *RST TIME? Table 16 - *IDN? Response Fields Field # 1 2 3 4 5 6 7 Field Format Description Manufacturer (e.g. VITREK) Model (e.g. 951i). Serial number (e.g. 123456) Main firmware version (e.g. v1.45) Front panel firmware version (e.g. v1.21) Measurement DSP firmware version (e.g. v1.21) Drive DSP firmware version (e.g. v1.21) Table 17 - ACez Configuration Fields Field # 1 2 3 4 6 7 Field Format 8 5 Value ACEZ Test Voltage (in Vrms) Test Frequency (in Hz) Ramp Time (in seconds) Dwell time (in seconds) Step is to be user terminated Minimum Leakage Limit (in Arms) Maximum Leakage Limit (in Arms) ABORT - Abort on failure CONT - Continue on failure Example – ADD,ACEZ,1000.0,60.0,1.5,60.0,0.0,0.005,ABORT Configures the following (in order) – An ACez type test step 1000V test voltage 60Hz test frequency 1.5 second ramp time 60 second dwell time No minimum leakage current limit 5mArms maximum leakage current limit (i.e. 7.07mApk breakdown limit) Abort test sequence if fails Table 18 - ACW Configuration Fields Field # 1 2 3 4 5 Field Format Value ACW Test Voltage (in Vrms) Test Frequency (in Hz) Breakdown Limit (in Apk) Ramp Time (in seconds) Page 135 of 151 95x Series Operating Manual - December 12, 2011 6 7 8 9 10 11 12 13 14 15 16 Dwell time (in seconds) Step is to be user terminated st NONE - No 1 checked leakage st RMSA - 1 checked value is RMS leakage current st INPHSA - 1 checked value is In-Phase leakage current st QUADA - 1 checked value is Quadrature leakage current st RMSO - 1 checked value is RMS leakage impedance st INPHSO - 1 checked value is In-Phase leakage impedance st QUADO - 1 checked value is Quadrature leakage impedance st 1 Minimum Leakage Limit (in A or Ω) st Only valid if no 1 checked leakage st 1 Maximum Leakage Limit (in A or Ω) st st No 1 maximum limit (only valid for impedance or no 1 checked leakage) nd NONE - No 2 checked leakage nd RMSA - 2 checked value is RMS leakage current nd INPHSA - 2 checked value is In-Phase leakage current nd QUADA - 2 checked value is Quadrature leakage current nd RMSO - 2 checked value is RMS leakage impedance nd INPHSO - 2 checked value is In-Phase leakage impedance nd QUADO - 2 checked value is Quadrature leakage impedance nd 2 Minimum Leakage Limit (in A or Ω) nd Only valid if no 2 checked leakage nd 2 Maximum Leakage Limit (in A or Ω) nd nd No 2 maximum limit (only valid for impedance or no 2 checked leakage) Time period for arc detection (4, 10, 15, 20, 30 or 40) Arc detection disabled Arc detection limit (in mA) Only valid if arc detection disabled in field 13 NONE - No discharge if next step compatible FAST - Fast discharge RAMP - Discharge same as ramp ABORT - Abort on failure CONT - Continue on failure Example – ADD,ACW,1000.0,60.0,0.01,1.5,60.0,RMSA,0.0,0.005,NONE,,,,,FAST,ABORT Configures the following (in order) – An ACW type test step 1000V test voltage 60Hz test frequency 10mApk breakdown limit 1.5 second ramp time 60 second dwell time st 1 checked value is rms leakage current st No minimum 1 leakage current limit st 5mArms maximum 1 leakage current limit nd No 2 checked limit (so following two fields are ) No arc detection (so following field is also ) Page 136 of 151 95x Series Operating Manual - December 12, 2011 Fast discharge Abort test sequence if fails Table 19 - DCez Configuration Fields Field # 1 2 3 5 6 Field Format 7 4 Value DCEZ Test Voltage (in V) Ramp Time (in seconds) Dwell time (in seconds) Step is to be user terminated Minimum Leakage Limit (in A) Maximum Leakage Limit (in A) ABORT - Abort on failure CONT - Continue on failure Example – ADD,DCEZ,1000.0,1.5,60.0,0.0,0.005,ABORT Configures the following (in order) – A DCez type test step 1000V test voltage 1.5 second ramp time 60 second dwell time No minimum leakage current limit 5mA maximum leakage current limit Abort test sequence if fails Table 20 - DCW Configuration Fields Field # 1 2 3 4 6 Field Format 7 8 5 9 10 11 12 Description DCW Test Voltage (in V) Breakdown Limit (in A) Ramp Time (in seconds) Dwell time (in seconds) Step is to be user terminated Pre-check delay (in seconds) AMPS - Leakage limits are in Amps OHMS - Leakage limits are in Ω Minimum Leakage Limit (in A or Ω) Maximum Leakage Limit (in A or Ω) No maximum limit (only valid for impedance) Time period for arc detection (4, 10, 15, 20, 30 or 40) Arc detection disabled Arc detection limit (in mA) Only valid if arc detection disabled in field 10 NONE - No discharge if next step compatible FAST - Fast discharge RAMP - Discharge same as ramp Page 137 of 151 95x Series Operating Manual - December 12, 2011 13 ABORT - Abort on failure CONT - Continue on failure Example – ADD,DCW,1000.0,0.015,1.5,60.0,0.0,AMPS,0.0,25e-6,4,10,FAST,ABORT Configures the following (in order) – A DCW type test step 1000V test voltage 15mA breakdown limit 1.5 second ramp time 60 second dwell time 0 second delay Define leakage limits in Amps No minimum leakage current limit 25uA maximum leakage current limit 4us arc detection time 10mA arc detection limit Fast discharge Abort test sequence if fails Table 21 - DCIR Configuration Fields Field # 1 2 3 4 6 Field Format 7 8 9 5 10 11 12 13 14 Value DCIR Test Voltage (in V) Breakdown Limit (in A) Ramp Time (in seconds) Dwell time (in seconds) Step is to be user terminated Pre-check delay (in seconds) PASS - Test is ended as soon as passes FAIL - Test is ended as soon as fails TIME - Test always extends for the full time AMPS - Leakage limits are in Amps OHMS - Leakage limits are in Ω Minimum Leakage Limit (in A or Ω) Maximum Leakage Limit (in A or Ω) No maximum limit (only valid for impedance) Time period for arc detection (4, 10, 15, 20, 30 or 40) Arc detection disabled Arc detection limit (in mA) Only valid if arc detection disabled in field 11 NONE - No discharge if next step compatible FAST - Fast discharge RAMP - Discharge same as ramp ABORT - Abort on failure CONT - Continue on failure Example – ADD,DCIR,1000.0,0.015,1.5,60.0,0.0,FAIL,AMPS,0.0,25e-6,4,10,FAST,ABORT Page 138 of 151 95x Series Operating Manual - December 12, 2011 Configures the following (in order) – A DCW type test step 1000V test voltage 15mA breakdown limit 1.5 second ramp time 60 second dwell time 0 second delay Test is terminated as soon as a failure is detected Define leakage limits in Amps No minimum leakage current limit 25uA maximum leakage current limit 4us arc detection time 10mA arc detection limit Fast discharge Abort test sequence if fails Table 22 - GBez Configuration Fields Field # 1 2 3 5 6 Field Format 7 4 Value GBEZ Test Current (in Arms) Test Frequency (in Hz) Dwell time (in seconds) Step is to be user terminated Minimum Voltage Drop Limit (in Vrms) Maximum Voltage Drop Limit (in Vrms) ABORT - Abort on failure CONT - Continue on failure Example – ADD,GBEZ,25.0,60.0,60.0,0.0,0.1,ABORT Configures the following (in order) – A GBez type test step 25A test current 60Hz test frequency 60 second dwell time No minimum voltage drop 0.1V maximum voltage drop Abort test sequence if fails Table 23 - GB Configuration Fields Field # 1 2 3 4 5 6 Field Format Value GB Test Current (in Arms) Test Frequency (in Hz) Maximum open circuit drive (in Vrms) Ramp Time (in seconds) Dwell time (in seconds) Step is to be user terminated Page 139 of 151 95x Series Operating Manual - December 12, 2011 7 8 9 10 11 RMSV - Checked value is RMS voltage drop INPHSV - Checked value is In-phase voltage drop QUADV - Checked value is quadrature voltage drop RMSO - Checked value is RMS impedance INPHSO - Checked value is in-phase impedance QUADO - Checked value is quadrature impedance Minimum Limit (in V or Ω) Maximum Limit (in V or Ω) NONE - No discharge if next step compatible FAST - Fast discharge RAMP - Discharge same as ramp ABORT - Abort on failure CONT - Continue on failure Example – ADD,GB,25.0,60.0,5.0,0.0,60.0,RMSO,0.0,0.1,FAST,ABORT Configures the following (in order) – A GB type test step 25A test current 60Hz test frequency 5V max open circuit voltage 0 second ramp time 60 second dwell time Check RMS impedance No minimum impedance 0.1Ω maximum impedance Fast discharge Abort test sequence if fails Table 24 - LowΩ Configuration Fields Field # 1 Field Format 2 4 5 6 7 3 Value LOWOHM 1 or Y - Test using 2-wire mode 0 or N - Test using 4-wire mode Test time (in seconds) Step is to be user terminated Check delay (in seconds) Minimum Resistance Limit (in Ω) Maximum Resistance Limit (in Ω) ABORT - Abort on failure CONT - Continue on failure Example – ADD,LOWOHM,0,5.0,0.0,1.25,1.75,ABORT Configures the following (in order) – A LowΩ type test step Use 4-wire mode 5 second test time 0 second delay Page 140 of 151 95x Series Operating Manual - December 12, 2011 1.25Ω minimum resistance 1.75Ω maximum resistance Abort test sequence if fails Table 25 - ACIR Configuration Fields Field # 1 2 3 4 5 6 Field Format