965 0267 Onan BGM (spec A H) RV Genset Parts Manual (09 1998)

User Manual: 965-0267 Onan BGM (spec A-H) RV Genset Parts manual (09-1998)

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BGM

GenSet Parts Manual



   

The following symbols are used in Onan manuals

to alert users to the potentially dangerous condi-

tions

relating to maintenance of equipment and re

placement of parts. Please read and observe.

This symbol warns of immedi-

ate hazards which will result in

severe

personal injury or death.

This symbol refers to a hazard

unsafe practice which can re

sult

in severe personal injury or

death.

This symbol refers to a hazard

unsafe practice which can re

sult

in severe personal injury or

product

or property damage.

To avoid errors or delay in filling your parts order,

always

give the MODEL, SPEC NO. and SERIAL

NO. from the Onan nameplate.

For handy reference, insert your nameplate in-

formation in the spaces below.

MODEL AND SPEC NO.

SERIAL NO.

DIGITAL CONTROL SOFTW

ARE VERSION

AND DA

TE (IF APPLICABLE)

Contact

with USED ENGINE OILS has been identified by a United States federal agency and some USA

state

agencies as causing CANCER or REPRODUCTIVE T

OXICITY

. When checking or changing engine

oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.

Contact with ASBESTOS has been identified by a United States federal agency and some USA state

agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all

necessary

precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate

ven

tilation and wear protective gloves, masks and clothing!

Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified

a United States federal agency and some USA state agencies as causing CANCER or REPRODUC

TIVE

OXICITY

. When checking, draining

or adding gasoline and fuel additives or using solvents take

all

necessary precautions not to ingest,

breathe the fumes or contact the liquids. Use adequate ventila

tion and wear protective gloves, masks and protective clothing!

PSP-1

Service

and repair of Onan equipment must be performed by trained, experienced personnel only

. Im

proper

service or

repair may result in property damage, severe personal injury or death. Do not use this

catalog as a guide to servicing your equipment. Read and follow the IMPORT

ANT SAFETY INSTRUC

TIONS in the Service Manual appropriate for the equipment you are working on.

Introduction

This manual applies to the standard Recreational Vehicle Generator Set as listed in the Generator Set Data Table.

Parts

are arranged in groups of related items

and each illustrated part is identified by a reference number correspond

ing

to the same reference number in the parts list. Parts illustrations are typical. Using the model and specification

number

from your generator set nameplate, select parts that apply to your set. Right and left sides are determined by

facing

the engine end (front) of the set.

Generator Set Data Table

ELECTRICAL

MODEL** WATTS VOLTS HERTZ WIRE PHASE

5BGM–FA/* 5000 120 60 2 1

5.5BGM–FA/ 5500 120 60 2 1

* – The diagonal line (/) in the model and specification number separates generator set

characteristics from the specification number and letter. The specification number

denotes customer requested options of deviations from a standard (26105A) model.

The specification letter advances (A to B, B to C, etc.) with major manufacturing

changes.

** – See Back of Book for W/D Information.

Index

Actuator, Governor

Adapter

, Air Cleaner

Adapter

, Generator

Adapter

, Oil Drain,

Adapter

, Oil Fill T

ube,

Adapter

, Oil Filter

Adapter

, Preheater

Backplate, Air Housing,

Baf

fle, Breather V

alve,

Ball, Gearcase Bearing,

Ball, Governor

Base, Oil,

Bearing, Camshaft,

Bearing, Crankshaft,

Bearing, Generator Rotor Ball,

Bearing, Governor Shaft Needle,

Block, Cylinder

Block, Generator Brush, 37

Block, T

erminal,

Board, PC,

Bracket, Cable Adjust,

Bracket, Choke Mounting,

Bracket, Diaphragm Mounting,

Bracket, Fuel Pump,

Bracket, Fuse Holder

Bracket, Governor

Bracket, Ignition Coil,

Bracket, Ignition Control,

Bracket, Oil Fill T

ube Support,

Bracket, Relay

Bracket, Resistor Mounting,

Bracket, V

oltage Regulator

Breaker

, Circuit,

Brush, Generator

Bushing, Fuel T

ank Reducer

Bushing, Isolator

Cable, Governor Flexible Adjust,

Cable, Spark Plug,

Cable, Starter

Camshaft (Begin Spec B),

Camshaft (Spec A),

Cap, Air Inlet Rod V

inyl,

Cap, Intake/Exhaust V

alve,

Cap, Oil Fill,

Cap, Starter Drive,

Capacitor

Carburetor

Clip, Air Housing Moulding,

Clip, Choke Housing T

ube Retaining,

Clip, Control Rod Retaining,

Clip, Diaphragm Mounting ”U”,

Clip, Fuel Line Retainer

Clip, Fuse,

Clip, Preheater Hose,

Clip, Spark Plug Wire,

Clip, Throttle Rod,

Coil, Ignition,

Components, Carburetor

Connector

, Conduit,

Connector

, Fuel T

ank Barbed Hose,

Connector, Hose, 19

Control,

Control, Ignition,

Controller, Governor

Coupling, Fuel T

ank Hose, 35

Cover

, Air Housing Cylinder

Cover

, Air Housing T

op,

Cover

, Air Inlet,

Cover

, Breaker Box Opening,

Cover, Brush Block Access, 37

Cover

, Choke,

Cover

, Choke Housing,

Cover

, Control,

Cover, Governor Access, 33

Cover, Switch, 39

Cover

, T

ailpipe Access, 29

Cover

, Underfloor Housing Rear Panel,

Cover

, V

alve,

Crankshaft, 12

Cup, Governor

Cup, Oil Pickup,

Diaphragm, Pullof

Diode,

Drain, Oil Filter

Elbow

, Carburetor

Elbow, Hose, 19

Element, Air Cleaner

Element, Thermostat,

Exhaust Options, 29

Extension, Oil Drain,

Fan, Generator

Filter

, Breather T

ube,

Filter

, Fuel,

Filter

, Oil,

Fitting, V

acuum,

Flange, Exhaust Manifold,

Float Package,

Fuse, Control Panel,

Fuse, Engine Harness,

Gasket, Air Horn, 19

Gasket, Bearing Plate,

Gasket, Breaker Box Opening, 7

Gasket, Carburetor Mounting,

Gasket, Cylinder Head, 7

Gasket, Exhaust Manifold,

Gasket, Gearcase (Begin Spec B), 15

Gasket, Gearcase (Spec A), 14

Gasket, Intake Manifold,

Gasket, Oil Base, 24

Gasket, Oil Drain Adapter

Index

Gasket, Oil Filter Adapter

Gasket, Side/Bottom Exhaust T

ube,

Gasket, Valve Cover

Gear

, Camshaft (Begin Spec B),

Gear

, Camshaft (Spec A),

Gear, Crankshaft, 12

Gearcase (Begin Spec B), 15

Gearcase (Spec A), 14

Generator

Governor (Begin Spec B),

Governor (Spec A), 16

Grommet, Fuel Pump,

Grommet, Generator Stator Housing,

Grommet, Underfloor Housing,

Guide, Valve,

Hanger, Exhaust, 29

Harness, AC Output, 39

Harness, Adapter

Harness, Engine (Begin Spec B),

Harness, Engine (Spec A),

Harness, Fuel Pump,

Harness, Generator

Harness, PC Board, 42

Harness, Remote (Begin Spec G),

Harness, Remote (Spec A–F), 44

Harness, Remote Panel (Switch Only) (Begin Spec G),

Harness, Remote Panel (Switch/Hourmeter) (Begin Spec

G), 46

Harness, Remote Panel (Switch/V

oltmeter) (Begin Spec G),

Harness, V

oltage Regulator

Head, Cylinder

Holder

, Control Panel Fuse,

Holder

, Engine Harness Fuse,

Hose, Fuel,

Hose, Oil Drain,

Hose, Preheater

Hose, V

acuum,

Housing, Air

Housing, Air Cleaner

Housing, Breather

Housing, Choke,

Housing, Generator Stator

Housing, Underfloor

Hub, Governor Cup,

Indicator

, Oil Fill T

ube,

Insulation, Exhaust T

ube,

Insulator

, PC Board,

Isolator

, V

ibration,

Jet, Idle,

Jet, Power

Joint, Governor Ball,

Key

, Blower Wheel,

Key

, Camshaft W

oodruf

f (Begin Spec B),

Key

, Camshaft W

oodruff (Spec A), 10

Key, Crankshaft Gear

Kit, Carburetor Repair

Kit, Choke Bimetal,

Kit, Choke Breaker

Kit, Choke Shaft,

Kit, Engine Gasket,

Kit, Oil Pump Gasket,

Kit, Piston Ring,

Kit, Remote Panel (Spec A–F),

Kit, Remote Panel (Switch Only) (Begin Spec G),

Kit, Remote Panel (Switch/Hourmeter) (Begin Spec G),

Kit, Remote Panel (Switch/Voltmeter) (Begin Spec G),

Kit, Starter Drive,

Kit, V

alve Grind Gasket, 50

Labels,

Line, Fuel,

Link, Governor Spring,

Linkage, Choke,

Linkage, Diaphragm Pullof

Lock, V

alve Spring,

Manifold, Exhaust,

Manifold, Intake,

Meter

, Battery Condition,

Meter

, Hour

Meter

, T

ime T

otalizing,

Meter

, V

oltage,

Muffler

O’Ring, Generator

O’Ring, Oil Drain V

alve,

O’Ring, Oil Fill Cap,

O’Ring, Oil Fill T

ube,

O’Ring, Oil Fill T

ube Adapter

O’Ring, Preheater Hose,

Paint,

Pan, Drip,

Panel, Air Housing Front,

Panel, Remote (Begin Spec G),

Panel, Remote (Spec A–F),

Panel, Underfloor Housing,

Pin, Bearing Stop Drive,

Pin, Camshaft Center

Pin, Gear Cover Aignment,

Pin, Gearcase Alignment (Begin Spec B),

Pin, Gearcase Alignment (Spec A),

Pin, Piston,

Piston,

Plate, Bearing,

Plug, Air Cleaner Housing,

Plug, Camshaft Opening W

elch,

Plug, Core Hole,

Plug, Gearcase,

Plug, Governor Adjust Access, 33

Plug, Intake Manifold Hex Head,

Plug, Spark,

Index

Plunger, Bypass V

alve,

Plunger

, Camshaft,

Pump, Fuel,

Pump, Oil,

Rectifier

Reed, Breather V

alve,

Regulator

, V

oltage,

Relay

, Engine Harness,

Relay

, Start Solenoid,

Relay

, Stop Latch,

Resistor

, Battery Charger

Resistor

, Fixed,

Resistor

, Fuel Pump,

Resonator, Exhaust, 29

Retainer, Governor Push–On, 16

Ring, Camshaft Retaining,

Ring, Choke Housing Retaining,

Ring, Collector

Ring, Crankshaft Retaining,

Ring, Piston Pin Retaining,

Ring, T

olerance,

Rod, Air Inlet,

Rod, Connecting,

Rod, Governor Control (Spec A),

Rod, Throttle Control (Begin Spec B),

Rotor

, Generator

Rotor

, Ignition,

Seal, Crankshaft Oil (Begin Spec B),

Seal, Crankshaft Oil (Spec A),

Seal, Crankshaft Rear Oil,

Seal, Drip Pan Air Outlet,

Seal, Governor Shaft Oil,

Seal, Muf

fler Support,

Seal, Oil Fill T

ube,

Seal, V

alve,

Sealant, Thread,

Seat, V

alve,

Shaft, Governor

Shield, Fuel Pump,

Shield, Starter Lead,

Shim, Crankshaft,

Spring, Air Inlet,

Spring, Breather V

alve,

Spring, Bypass V

alve,

Spring, Generator Brush,

Spring, Governor

Spring, Plunger

Spring, Throttle Rod,

Spring, V

alve,

Starter

Stator

, Generator

Strap, Ground,

Support, Muf

fler

Switch, Low Oil Pressure, 23

Switch, On/Of

f (Remote Panel),

System, Exhaust (Side/Bottom),

System, Fuel,

ank, Fuel,

appet, V

alve,

ube, Breather

ube, Choke Housing,

ube, Cylinder Block Oil,

ube, Elbow Exhaust,

ube, Extended Oil Fill,

ube, Oil Fill,

ube, Straight Exhaust,

alve, Exhaust,

alve, Fuel Solenoid,

alve, Intake,

alve, Oil Base Drain/Shutof

alve, Shutof

Wheel, Blower

oke, Governor Shaft (Spec A),

6BGM/965–0267

Cylinder Block

43 44

512

7BGM/965–0267

Cylinder Block

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 800–0009 1 Screw,

Hex Head Cap

(1/4–20 x 1–1/2”)

2 526–0063 2 Washer

, Copper Flat (1/4”)

3 123–1649 1

Housing, Left Side Breather

4 123–1871 1 Filter

, Breather T

ube

5 110–3709 3 Gasket, Valve Cover

6 123–1174 1

Spring, Breather V

alve

7 526–0018 1 Washer

, Flat (1/4”)

8 123–1175 1

Reed, Breather V

alve

9 123–1173 1 Baf

fle, Breather V

alve

10 T

appet, V

alve

115–0006 4 Standard

115–0006–02 4 .002” Oversize

115–0006–05 4 .005” Oversize

11 110–3511 8 Lock, V

alve Spring

12 110–3510 4

Cap, V

alve

13 110–3487 4 Washer

, V

alve Spring–Retg

14 120–0398 1 Plunger, Bypass Valve

15 120–0140 1 Spring, Bypass Valve

16 526–0066 1 Washer

, Copper Flat (3/8”)

17 801–0049 1 Screw

, Hex Head Cap

(3/8–24 x 7/8”)

18 110–3485 4

Spring, V

alve

19 509–0289 2

Seal, Intake V

alve

Guide, V

alve

110–3527 2 Exhaust

110–3526 2 Intake

21 110–1879–01 1 Cover

, Right Side V

alve

22 800–0004 2 Screw

, Hex Head Cap

(1/4–20 x 5/8”)

23 740–1004 2 Washer

, Flat (M6)

24 160–1345–01 1 Cover

, Breaker Box Opening –

Prime Painted

25 160–1368 1 Gasket, Breaker Box Opening

26 509–0041 1

Seal, Crankshaft Rear Oil

27 101–0439–01 1

Plate, Rear Bearing

28 Shim, Crankshaft (Use as

Required)

104–0776 1 .005”

104–0776–01 1 .003”

Bearing, Rear Crankshaft

(Includes Thrust Washer)

101–0804 1 Standard

101–0804–02 1

.002” Undersize

101–0804–10 1

.010” Undersize

101–0804–20 1

.020” Undersize

101–0804–30 1

.030” Undersize

30 104–0575 2 Washer

, Thrust (Special)

31 101–0809 1

Gasket, Bearing Plate

32 516–0072 2

Pin, Bearing Stop Drive

33 517–0048–01 1 Plug,

Camshaft Opening W

elch

(1–5/8”)

34 803–0071 2 Screw, Set Socket

(3/8–16 x 5/8”)

35 Washer

850–0050 5 Specs A–B – Lock (3/8”)

526–0402 5

Begin Spec C – Flat (.385”)

36 Screw

, Cap

800–0575 5

Flanged Head (Special)

(Specs A–B)

800–0051 5 Hex

Head (3/8–16 x 1–1/4”)

(Begin Spec C)

Seat, Intake V

alve

110–0197 2 Standard

110–0197–10 2 .010” Oversize

Seat, Exhaust V

alve

110–1824 2 Standard

110–1824–02 2 .002” Oversize

110–1824–05 2 .005” Oversize

110–1824–10 2 .010” Oversize

110–1824–25 2 .025” Oversize

39 110–3479 2 V

alve, Intake

40 110–3515 2 Valve, Exhaust

41 110–3181 2 Gasket, Cylinder Head

Head, Cylinder

110–3509 1

Right Side

110–3508 1

Left Side

43 526–0122 18 Washer

, Flat (5/16”)

44 800–0571 18 Screw

, Hex Head Cap

(Special) 2” Long

Kit, Piston Ring

Spec A–B

113–0314 2 Standard

113–0314–05 2 .005” Oversize

113–0314–10 2 .010” Oversize

113–0314–20 2 .020” Oversize

113–0314–30 2 .030” Oversize

Begin Spec C

113–0310 2 Standard

113–0310–05 2 .005” Oversize

113–0310–01 2 .010” Oversize

113–0310–02 2 .020” Oversize

113–0310–03 2 .030” Oversize

Piston (Includes Pin and

Retaining Rings)

112–0264 2 Standard

112–0264–05 2 .005” Oversize

112–0264–01 2 .010” Oversize

12–0264–02

2 .020” Oversize

112–0264–03 2 .030” Oversize

47 112–0229 2

Pin, Piston

48 518–0311 4

Ring, Retaining

8BGM/965–0267

Cylinder Block

43 44

512

9BGM/965–0267

Cylinder Block

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

49 Rod,

Connecting (Includes Bolt

and Nut)

114–0397 2 Standard

114–0397–10 2

.010” Undersize

114–0397–20 2

.020” Undersize

114–0397–30 2

.030” Undersize

50 114–0392 4

Bolt, Connecting Rod (Special)

51 Nut

870–0302 4

Self–Locking (5/16–24)

870–0533 4

Hex Flange

52 120–1320 1 T

ube, Cylinder Block Oil

Bearing, Front Crankshaft

(Flanged)

101–0805 1 Standard

101–0805–02 1

.002” Undersize

101–0805–10 1

.010” Undersize

101–0805–20 1

.020” Undersize

101–0805–30 1

.030” Undersize

54 516–0141 2

Pin, Gear Cover Alignment

55 517–0067 1

Plug, Core Hole

56 120–0491 1

Pump, Oil (Components Not

Sold Separately)

57 740–1004 2 Washer

, Flat (M6)

58 800–0007 2 Screw

, Hex Head Cap

(1/4–20 x 1”)

59 101–0405 2

Bearing, Camshaft

–

Block, Cylinder (See Short

Block Catalog #932–0109)

10 BGM/965–0267

Camshaft

Spec A

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 150–0078 1 Ring,

Retaining

2 150–1519 1

Hub, Governor Cup

3 150–1520 1

Cup, Governor (Includes

Bushing)

4 510–0015 10

Ball, Governor

5 105–0700 1

Gear (Includes Spacer and

Plate)

6 105–0541 1 Washer

, Thrust

7 515–0001 1 Key

, W

oodruff

8 105–0637 1 Camshaft

(Includes Center Pin)

9 150–0075 1 Pin,

Center

11 BGM/965–0267

Camshaft

Begin Spec B

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 105–0677 1 Camshaft

2 105–0700 1

Gear (Includes Spacer and

Plate)

3 105–0541 1 Washer

, Thrust

4 515–0001 1 Key

, W

oodruff

5 105–0058 1 Plunger

, Camshaft

6 105–0059 1

Spring, Plunger

12 BGM/965–0267

Crankshaft

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 104–1735 1 Crankshaft

2 515–0001 1 Key

, Gear

3 104–0032 1 Gear

4 104–0043 1 Washer

, Gear

5 518–0014 1

Ring, Retaining

13 BGM/965–0267

Blower Wheel

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 134–4705 1 Wheel,

Blower

2 515–0263 1 Key

, Blower Wheel

3 526–0017 1 Washer

, Flat (7/16” x 1/4”THK)

Special

4 526–0356 1 Washer

, Flat (7/16” x 1/8”THK)

Special

5 104–0170 1 Screw (Special)

14 BGM/965–0267

Gearcase

Spec A

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 103–0804 1 Gearcase Assy (Includes Parts

Marked *) (Spec A)

2 815–0046 2 *Screw

, Pan Head Machine

Cross Recessed

(#8–32 x 3/8”)

3 150–1187 1 *Yoke

4 870–0328 1 *

Nut, Self–Locking (#10–32)

5 851–0031 1 *Washer, Conical Disc Spring

6 150–2002–04 1 *

Shaft, Governor

7 150–2300 1 *Screw

, Governor Adjust Guide

(Special)

8 150–1998 1 *

Link, Governor Spring

9 509–0008 1 *

Seal, Oil

10 510–0013 1 *

Bearing, Needle

11 516–0130 1 *

Pin, Alignment

12 510–0014 1 *

Ball, Bearing

13 509–0040 1 *

Seal, Crankshaft Front Oil

14 103–0810 1 Gasket, Gearcase

15 526–0065 5 Washer

, Copper Flat (5/16”)

16 Screw

, Hex Head Cap

114–0022 4

5/16–18 x 1–3/4”

800–0592 1

5/16–18 x 3–1/4”

* – Parts Included in Gearcase Assy.

15 BGM/965–0267

Gearcase

Begin Spec B

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 103–0813 1 Gearcase Assy (Includes Seal

and Plugs)

2 509–0040 1

Seal, Crankshaft Front Oil

3 516–0051 1 Plug

4 517–0293 1

Plug, Expansion

5 800–0545 1 Screw

, Hex Head Cap

(5/16–18 x 2–3/4”)

6 526–0065 5 Washer

, Flat (5/16”)

7 516–0141 2

Pin, Alignment

8 103–0810 1 Gasket, Gearcase

9 800–0032–01 4 Screw

, Hex Head Cap

(1–3/4” Lg.)

16 BGM/965–0267

Governor

Spec A

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 870–0131 2 Nut,

ET Hex (#10–32)

2 150–0096 1

Stud, Governor Adjusting

3 150–1612 1

Spring, Governor

150–2298–01 1 Bracket, Governor

5 518–0006 1

Clip, Retaining

6 150–1957 1

Rod, Governor Control

7 150–0939 1

Joint, Ball

8 150–2294 1

Cable, Flexible Adjust

9 150–2295 1

Bracket, Cable Adjust

10 518–0582 1 Retainer, Push–On

17 BGM/965–0267

Electronic Governor

Begin Spec B

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 150–2424 1 Rod,

Throttle Control

2 150–2425 1

Clip, Throttle Rod

3 150–2426 1

Spring, Throttle Rod

4 151–0701 1 Actuator, Governor (K2)

5 815–0783–01 2 Screw

, Pan Head

(#10–32 x 1–5/8”)

815–0783–02 2 Screw

, Pan Head

(#10–32 x 2–1/8”)

18 BGM/965–0267

Fuel System

45 21

22 23 24

19 BGM/965–0267

Fuel System

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 503–1133 1 Clamp, Hose

2 123–1852 1 T

ube, Breather

3 140–1919–50 1 Adapter

, Preheater

4 503–0183 1

Clamp, Hose

5 503–1351 1

Hose, Preheater

6 518–0459 1

Clip, Preheater Hose

(Spec A–B)

Rod, Air Inlet

145–0707 1 Spec A–E

145–0704 1

Begin Spec F

8 526–0002 1 Washer

, Flat (#6)

9 120–0140 1

Spring, Air Inlet

10 517–0223 1

Cap, V

inyl

11 800–0017 1 Screw

, Hex Head Cap

(1/4–20 x 3–1/2”)

12 526–0021 1 Washer

, Flat (1/4”)

Housing, Air Cleaner

140–1894 1 Spec A–C

140–2883–01 1

Begin Spec D

14 140–2379 1

Element, Air Cleaner

15 153–0557 1

Bracket, Choke Mounting

(Spec A–C)

16 153–0556 1 Housing, Choke (Spec A–C)

(Includes Choke Shaft,

Insulating W

asher and

Retainer Ring) (H1)

17 518–0387 1

Ring, Retaining (Spec A–C)

18 518–0466 1

Clip, Choke Housing T

ube

Retaining (Spec A–C)

19 153–0578 1 T

ube, Choke Housing

(Spec A–C)

20 153–0554 1

Element, Thermostat (Spec

A–C)

21 153–0555 1 Cover, Choke (Spec A–C)

(Includes Hex Nuts, Washers,

Heater Coil Spider and Choke

Heater Element)

22 526–0047 2 Washer

, Flat (#6) (Spec A–C)

23 854–0006 2 Washer

, IT Lock (#6)

(Spec A–C)

24 871–0006 2 Nut, Brass Hex (6–32”)

(Spec A–C)

25 153–0579 1 Cover

, Choke Housing

(Spec A–C)

26 870–0421 1

Nut, Nylon Acorn Cap (#6–32)

(Spec A–C)

27 815–0592 2 Screw, Hex W

asher Head

Thread Forming (Spec A–C)

(#8–32 x 1–3/8”)

28 503–2041 1

Hose, Fuel

29 503–0731 2

Clamp, Hose

30 502–0395 1 Connector, Hose

31 149–2331–03 1 Pump,

Fuel (E3) (Begin Spec G)

32 502–0313 1 Elbow,

° Hose

33 502–0020 1 Elbow

, 90

Street – V

alve

Outlet

34 122–0345 1

Shield, Fuel Pump

35 870–0131 2

Nut, ET Hex (#10–32)

36 502–1107 1 Elbow

, 90

Barbed – Inlet

37 Washer

, Flat

526–0115 3

Spec A (.344)

526–0115 3

Begin Spec B (.3125)

38 149–2267 1

Pump, Fuel (E3) (Spec A–F)

39 502–0054 1 Elbow

, 90

Street – Outlet

40 V

alve, Fuel Solenoid (E4)

307–1279 1 Spec A

307–2756 1 Spec B,C

307–2788 1 Spec D

41 501–0550 1

Line, 30” Flexible Fuel

42 Filter

, Fuel

149–2279 1 Spec A–F

149–2341 1

Begin Spec G

43 153–0558 1

Linkage, Choke (Spec A–C)

44 815–0591 2 Screw, Hex W

asher Head Cap

Thread

Forming(1/4–10 x

3/4”)

45 502–1108 1 Elbow,

Street

46 Carburetor

(See Separate

Page

for

Components)

146–0455 1 Spec A

146–0528 1 Spec B–C

146–0664 1

Begin Spec D (Includes

Gaskets)

Gasket, Mounting

141–0281 1 Spec A

141–0958 1

Begin Spec B

Manifold, Intake

154–2447 1 Spec A–F

154–3026 1

Begin Spec G

49 154–2495 1

Gasket, Intake Manifold

50 740–1006 4 Washer

, Flat (M8)

51 800–0033 4 Screw

, Hex Head Cap

(5/16–18 x 2”)

52 502–0028 1

Plug, Hex Head Pipe (Begin

Spec D)

53 503–0813 2 Clamp, Hose (Spec A–C)

54 502–1105 1

Fitting, 90

Flow V

acuum

(Spec A–C)

55 815–0587 2 Screw

, Hex Flange Head Cap

(5/16–18 x 1”)

56 503–1252–01 1 Hose, V

acuum (3/16” ID x 6”)

(Spec A–C)

57 153–0561 1

Bracket, Diaphragm Mounting

(Spec A–C)

58 153–0614 1

Diaphragm, Pullof

f (Spec A–C)

59 518–0450 1

Clip, Diaphragm Mounting ”U”

(Spec A–C)

60 153–0577 1

Linkage, Diaphragm Pullof

(Spec A–C)

61 862–0015 1

Nut, Hex (5/16–18)

62 140–2308 1 Gasket, Air Horn

63 140–3093 1 Adapter

, Air Cleaner

64 815–0590 3 Screw

, Hex Head Machine

(#10–32 x 7/16”)

65 145–0561 1 Cover

, Air Inlet

66 517–0320 1

Plug, Button (Begin Spec D)

67 509–0313 1

O’Ring (Begin Spec C)

20 BGM/965–0267

Carburetor Components

465

Spec

A–C

Begin Spec D

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Carburetor

146–0455 1 Spec

A (Includes Mounting

Gaskets)

146–0528 1 Spec B,C

146–0664 1

Begin Spec D (Includes

Mounting Gaskets)

1 146–0453 1

Float Package (Includes Float,

Pin and V

alve)

2 146–0449 1

Jet, Idle (Spec A–C)

3 146–0450 1 Jet, Power (Spec A–C)

4 146–0588 1

Kit, Choke Bimetal (Includes

Compl. Bimetal Holder

Thermostat Cover Assy,

Bimetal Set Plate, Bimetal

Case Set Screw)

5 146–0589 1

Kit, Choke Breaker (Includes

Choke Piston Rod, Link

Washer

, Snap Pin, Choke

Opener Assy

6 146–0592 1

Kit, Choke Shaft (Includes

Choke Shaft Assy, Choke

Collar

, Choke Arm Return

Spring,

Choke

alve, V

alve Set

Screw, Choke Lever Assy)

7 146–0457 1

Kit, Repair (Includes Gasket

Package, Float V

alve, Idle

Adjust Needle and Spring,

Mounting Gaskets, Adjust

Limit Caps, Throttle Stop

Screw

and Spring) (Spec A–C)

21 BGM/965–0267

Starter

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 191–2158 1 Starter (B1)

2 800–0052 2 Screw

, Hex Head Cap

(3/8–16 x 1–1/2”)

3 337–2435 1

Cable (Spec A)

4 850–0050 2 Washer

, Spring Lock (3/8”)

5 850–0040 1 Washer

, Spring Lock (1/4”)

862–0001 2

Nut, Hex (1/4–20)

7 226–3457–01 1

Lead, Starter (Includes Shield)

8 122–0345 1 Shield

9 862–0003 2

Nut, Hex (3/8–16)

10 191–2186 1 Cap, Drive

11 191–2187 1

Kit, Drive (Includes Retainers,

Washers, Spring, Cover

, Roll

Pin,

Pinion Gear

, Drive Clutch)

22 BGM/965–0267

Resistor

Spec A–F

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 870–0196 1 Nut,

Insulation (#8)

2 304–0015 1 Washer

, Centering

3 304–0818 1 Resistor

, Fixed – 1.4 Ohms

50 W

atts

4 304–0773 1

Bracket, Resistor Mounting

5 815–0583 1 Screw

, Hex Head Cap

(#8–32 x 4.75”)

6 815–0770 1 Screw, Hex W

asher Head

Thread Form (#10–32 x 1/2”)

7 304–0772 1

Bracket, Resistor Mounting

8 815–0261 1 Screw, Hex W

asher Head

Thread Cutting

(1/4–20 x 1/2”)

9 508–0321 1 Washer

, Flat (.184)

23 BGM/965–0267

Oil Filter

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 122–0814 1 Adapter,

Oil Filter (Includes

Screws)

2 815–0340 2 Screw

, Hex Head Cap

Thread Forming with ET

(#10–32 x 3/8”)

3 122–0360–55 1

Drain, Oil Filter

4 122–0645 1 Filter

, Oil

5 526–0065 2 Washer

, Copper Flat (5/16”)

6 800–0028–01 2 Screw

, Hex Head Cap

(5/16–18 x 1”)

7 122–0771 1

Gasket, Oil Filter Adapter

8 Switch, Low Oil Pressure (S2)

309–0322 1

Spec A – Open – to

Close at 5–9 PSI

309–0615 1

Begin Spec B – Close

to Open at 5–9 PSI

24 BGM/965–0267

Oil Base

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 102–1387 1 Gasket, Oil Base

2 Base, Oil

102–1359 1 Spec A–F

102–1457–01 1

Begin Spec G

3 123–1616 1 Cup, Oil Pickup

4 123–2092 1

Cap, Oil Fill

alve, Drain/Shutof

504–0164 1 Spec A–F

504–0150 1

Begin Spec G

6 509–0246 1

O’Ring (1–1/4” ID)

7 509–0247 2

O’Ring (3/8” ID) (Spec A–F)

8 526–0251 4 Washer

, Flat (3/8”)

9 800–0052–01 4 Screw

, Hex Head Cap

(3/8–16 x 1–1/2”)

10 509–0291 1

O’Ring (1/2”ID)

(Spec A–F)

25 BGM/965–0267

Extended Oil Fill Tube

10 11

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 123–2041–50 1 Tube,

OIl Fill

2 332–3213 1

Clamp, Coated

3 123–2039 1 Adapter

Assy (Includes

Adapter

and

O’Ring)

4 509–0246 1

O’Ring, Adapter

5 509–0269 1

Seal, Oil FIll T

ube

6 123–2042 1 Indicator

Assy (Includes

O’Ring)

7 509–0142 1 O’Ring,

Indicator

8 155–2943–02 1 Bracket, T

ube Support

9 821–0010 1

Screw (1/4–20 x 1/2”)

10 870–0212 1

Nut (1/4 x 20)

11 526–0029 1 Washer

, Flat (3/8”)

26 BGM/965–0267

Oil Drain Extension

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 102–1394 1 Adapter,

Oil Drain

2 503–1195 1

Hose, Oil Drain (3/4” ID x 24”)

3 503–0183 1

Clamp, Hose

4 102–1391 1

Gasket, Oil Drain Adapter

5 815–0261 3 Screw, Hex W

asher Head Cap

Thread Forming

(1/4–20 x 1/2”)

27 BGM/965–0267

Generator Adapter

11 14

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Nut,

Hex Flange

166–0770 1

M4 x 0.7 – Positive T

erminal

166–0771 1 M5

x 0.8 – Negative

erminal

2 815–0650 2 Screw,

Self–Locking Hex

asher Head Thread

Forming (1/4–20 x 1”)

Coil, Ignition (T1)

166–0761 1 Spec A,B – Spec C

S/N G923938483 & Below

166–0820 1

Begin Spec C,

S/N G923938484 & Above

Bracket, Ignition Coil

166–0789–01 1 Spec A,B – Spec C

S/N G923938483 & Below

166–0747 1

Begin Spec C

S/N G923938484 & Above

5 815–0290 2 Screw

, Self–Locking Hex

asher Head Thread

Forming (1/4–20 x 5/8”)

6 815–0770 3 Screw

, Self–Locking Hex

asher Head Thread

Forming (#10–32 x 1/2”)

7 332–3198 1 Connector

8 166–0793 1

Bracket, Ignition Control

9 166–0821 1

Control, Ignition (S3)

10 870–0328 2

Nut, Self–Locking (#10–32)

11 312–0256 1 Capacitor (C4)

Cable, Spark Plug

167–1625–01 1 9”

167–1625–02 1 23”

13 167–0272 2

Plug, Spark

14 166–0842 1 Rotor

, Ignition

15 800–0575–01 4 Screw

, Hex Flange Head Cap

(3/8–16 x 1–1/8”)

16 231–0381–01 1 Adapter

, Generator

28 BGM/965–0267

Exhaust System

(Side or Bottom)

13 14

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 134–4770 2 Insulation, Exhaust Tube

2 870–0048 2

Nut, Self–Locking (5/16–18)

3 526–0122 2 Washer

, Flat (.34)

4 816–0140 2

Bolt, Carriage

(5/16–18 x 1–1/4”)

5 862–0014 2

Nut, Hex (5/16–18)

(Stainless Steel)

6 740–1006 6 Washer

, Flat (M8)

7 800–0730 2 Screw

, Hex Head Cap

(5/16–18 x 1”)

8 155–2428 1 T

ube, Exhaust

9 154–2765 2 Gasket, Exhaust Tube

10 155–2477 1 Muffler, Exhaust

11 815–0261 4 Screw, Hex W

asher Head Cap

Thread Forming

(1/4–20 x 1/2”)

12 526–0018 4 Washer

, Flat (1/4”)

13 155–2558 2

Support, Muf

fler

14 155–2415 2

Seal, Muf

fler Support

15 Screw

, Hex Flange Head

821–0029 4

Spec A–F (3/8–16 x 3/4”)

815–0890–01 4

Begin Spec G (3/8–16 x 1)

16 154–2746 2

Gasket, Exhaust Manifold

17 802–0053 4 Screw, Socket Head

(5/16–18 x 3/4”)

18 154–2784 1

Manifold, Exhaust

29 BGM/965–0267

Exhaust Options

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Tube, Exhaust

155–2610 1 3”

155–2424 1 7”

2 154–0945 1

Flange, Exhaust Manifold

(1/4”Thk) (Steel Plate)

3 800–0730 2 Screw

, Hex Head Cap

(5/16–18 x 1”)

4 526–0115 2 Washer

, Flat (5/16”)

5 155–2402 2 Cover

, T

ailpipe Access

6 155–2174 – Hanger

, Exhaust (1–1/2”)

7 155–2401–02 2 Cover

, T

ailpipe Access

8 155–2449 1 Resonator, Exhaust

Clamp, Exhaust

155–1255 – 1”

155–1256 – 1–1/8”

155–1257 – 1–1/4”

155–1015 – 1–3/8”

155–1239 – 1–1/2”

155–1135 – 1–5/8”

30 BGM/965–0267

Drip Pan

31 BGM/965–0267

Drip Pan

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 403–2893–02 1 Pan,

Drip

2 402–0629 1

Bushing, Isolator

3 Screw

, Self–Locking Hex

Flange Head (1/4–20 x 1/2”)

821–0010 7 Spec A–F

821–0010 9

Begin Spec G

4 815–0657 4 Screw

, Hex Head Cap

Thread Forming

(3/8–16 x 2–3/4”)

5 402–0624 4 Isolator

, V

ibration

6 526–0325 4 Washer

, Flat

(13/32” ID x 2–29/64” OD x

1/8” Thk)

7 821–0015 2 Screw

, Self–Locking Hex

Flange Head (1/4–20 x 3/4”)

8 518–0515 2

Clip, Fuel Line Retainer

9 870–0212 4

Nut, Self–Locking Hex

(1/4–20)

10 151–0752 1 Controller

, Governor (Begin

Spec B)

11 815–0783–03 1 Screw

, Pan Head T

orx

(#10–32 x 1/2”)

12 856–0008 5 Washer

, EIT Lock (5/16”)

13 Screw

821–0016 1

Self–Locking Hex Flange

Head (5/16–18 x 3/4”)

815–0236 1

Hex Head Thread Cutting

(5/16–18 x 5/8”)

Bracket, Fuel Pump

149–2321–02 1 Spec A–F

149–2569–02 1

Begin Spec G

15 508–0307 3

Grommet, Fuel Pump

(Neoprene) (Spec A–F)

16 526–0012 3 Washer

, Flat (#10)(Spec A–F)

17 850–0030 3 Washer,

Lock (#10) (Spec

A–F)

18 Nut,

Hex (#10–32)

867–0028 1 Spec A–F

870–0131 1

Begin Spec G

19 815–0610 1 Screw

, Hex Head Cap

Thread Forming (1/4–20 x 1”)

20 337–2434 1

Strap, Ground

21 134–4745 1

Seal, Air Outlet

32 BGM/965–0267

Air Housing

33 BGM/965–0267

Air Housing

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 134–4753–02 1 Cover, Governor Access

2 815–0889 31 Screw, Hex W

asher Head

(1/4–20 x 3/4”)

3 134–5163 Cover

, Top (Includes Insulation

and Indented Nut Listed

Below)

134–5146 1

Insulation, T

518–0581 3 Nut, Push On

4 134–4890 1 Cover

, Left Side Cylinder

(Includes Indented Parts

Listed Below)

134–5061 1

Insulation, Cylinder Head

870–0468 1 Nut, Flex Lock

518–0581 6

Nut, Push On (Round

Shaped)

134–4771–50 1 Cover

, T

ailpipe Access

518–0574 4 Clip (1/4–20) Access Cover

815–0815 4 Screw

, T

orx Drive

(1/4–20 x 1/2”) Access

Cover

134–4837 1

Insulation, Muf

fler Box

(Lower)

134–4832 1

Insulation, Muf

fler Box

(Upper)

134–4793–50 1 Cover

, Cylinder Head Inner

5 518–0618 1

Clip, Spark Plug Wire

6 815–0261 7 Screw, Hex W

asher Head Cap

Thread Forming

(1/4–20 x 1/2”)

7 Backplate

134–4961–50 1 Spec A

134–4924–50 1

Begin Spec B

8 821–0014 2 Screw

, Self–Locking Hex

Washer

Head (5/16–18 x 1/2”)

9 134–4939 1 Cover,

Right Side Cylinder

(Includes Indented Parts

Listed Below)

134–5060 1

Insulation, Cylinder Head

870–0468 1 Nut, Flex Lock

518–0581 5 Nut, Push On

134–4791–50 1 Cover

, Cylinder Head Inner

134–4831 1

Insulation, Muf

fler Box

10 134–4888 1

Panel, Front (Includes

Insulation and Indented

Parts Listed Below)

134–4771–50 1 Cover

, T

ailpipe Access

Opening

518–0574 4 Clip (1/4–20) Access Cover

815–0815 4 Screw

, T

orx Drive – Access

Cover (1/4–20 x 1/2”)

518–0581 5 Nut, Push On

134–4997 1 Insulation

11 518–0570 9

Clip, Moulding

12 517–0278 1 Plug, Governor Adjust Access

34 BGM/965–0267

Underfloor Housing

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 405–4662 1 Panel,

Rear (Includes

Insulation)

2 405–4668–01 1 Cover

, Panel Rear

3 850–0030 2 Washer

, Spring Lock (#10)

4 813–0098 2 Screw

, Round Head Machine

(#10–32 x 3/8”)

5 800–0026 16 Screw

, Hex Head Cap

(5/16–18 x 3/4”)

6 526–0122 22 Washer

, Flat (5/16”)

7 405–4663 1

Panel, Left Side (Includes

Insulation)

8 856–0008 2 Washer

, EIT Lock (5/16”)

9 405–4237 1

Panel, Right Side (Includes

Insulation)

10 508–0071 3

Grommet, Rubber (5/8”)

11 508–0055 1

Grommet, Rubber (1–1/2”)

35 BGM/965–0267

Fuel Tank

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 415–0511 1 Tank,

Fuel (6 Gallon)

2 505–0007 1

Bushing, Reducer (1/4” x 1/8”)

504–0169 1 V

alve, Shutof

f (1/8”)

4 502–0395 1 Connector

, Barbed Hose

(1/8”)

5 503–0708 1

Hose, Fuel (1/4” ID x 14”)

6 503–0731 4

Clamp, Hose

7 502–0397 1 Coupling, Quick Disconnect

Female

8 502–0398 1 Coupling, Quick Disconnect

Male

36 BGM/965–0267

Generator

19 18 17

37 BGM/965–0267

Generator

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 Rotor,

Generator (Includes

Parts Marked *)

201–3388–03 1 Spec A,B

201–3509–01 1

Begin Spec C

2 510–0099 1 *

Bearing, Ball

3 204–0134 1 *

Ring, Collector

4 518–0460 1 *

Ring, T

olerance

5 205–0165 1 *

Fan, Generator

6 862–0003 4

Nut, Hex (3/8–16)

7 802–1038 1 Screw, Socket Head

(7/16–14 x 10–7/32”)

8 331–0536 1 Connector

, Conduit (Begin

Spec D)

9 508–0272 2

Grommet, Nylon

10 212–1284 1 Cover, Brush Block Access

11 212–1285 1 Block, Generator Brush

(Includes Parts Marked #)

12 212–1286 1 #Block, Brush

13 214–0103 2 #

Brush, Generator

14 815–0788 2 Screw

, T

orx – Pan Head

(#10–32 x 7/8”)

15 212–1276–03 2 #

Spring, Generator Brush

16 304–0810 1 Resistor

, Fuel Pump (R7)

17 Screw

, T

orx Drive Thread

Forming

815–0660 2

Hex Head (#10–32 x 2–1/2”)

Specs A,B

815–0808–01 1

Pan Head Shakeproof

(#10–32 x 4–1/2”)

Begin Spec C

18 304–0015 4 Washer

, Centering (7/32”)

19 Resistor

, Battery Charge (R1)

(Spec A–F)

304–0794 1

25 W

atts, 5 Ohms

304–0818 1

50 W

atts, 1.2 Ohms

20 821–0030 1 Screw,

Lock Head (3/8–16 x 1”)

21 856–0010 1 Washer, EIT Lock (3/8”)

Housing, Generator Stator

220–4438–01 1 Spec A

220–4532–01 1

Begin Spec B–G

23 800–0052 4 Screw

, Hex Head Cap

(3/8–16 x 1–1/2”)

24 850–0050 4 Washer

, Spring Lock (3/8”)

25 232–2955–02 3

Clamp, Stator

26 815–0290 3 Screw, Hex W

asher Head

Thread Forming

(1/4–20 x 5/8”)

27 220–4135–04 1 Stator

, Generator

28 509–0196 1 O’Ring

29 332–0819 2

Housing, Push On Connector

*–

Parts Included in Generator Rotor

#–

Parts Included in Generator Brush Block

38 BGM/965–0267

Control

123

11 12 13

26 21

39 BGM/965–0267

Control

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 815–0550–01 4 Screw

, Pan Head

(#6–32 x .312”)

2 232–3265–02 1

Clamp, Conduit

3 815–0661 2 Screw

, Pan Head Thread

Forming (#10–32 x 1/2”)

4 Bracket, Fuse Holder

321–0323–02 1 Spec A–F

321–0357–02 1

Begin Spec G

5 815–0692–02 2 Screw

, Machine Pan Head

Torx Drive (1/4–20 x 1”)

6 305–0825–02 1 Bracket, V

oltage Regulator

7 815–0664 2 Screw

, T

orx Drive Thread

Forming (1/4–20 x 3/8”)

8 305–0826 1 Regulator

, V

oltage (Includes

Cap and Pins) (VR1)

9 323–1315 1 Cap,

Connector – 12 Place (P4)

10 323–1199 12 Pin,

Contact

11 815–0777–01 1 Screw,

orx Drive

(1/4–20 x 1/2”)

12 338–2476 1 Harness, V

oltage Regulator

(Includes Socket and Plug)

13 323–1200 7 Socket, Contact

14 323–1314 1

Plug, Connector – 12 Place

(J4)

15 815–0791 4 Screw

, Pan Head

(#6–32 x 3/8”)

16 Breaker

, AC Output Circuit

(CB1,CB2)

Spec 26105

320–1323 1 30A

320–1683 1 20A

320–1323 2

Spec 1

1578 (30A)

17 332–3075 1 Insulator

, PC Board (Begin

Spec B)

Board, Printed Circuit

(Includes

Parts

Marked

) (A1)

300–3950 1 Spec A

300–3764 1 Spec B–F

300–4902 1

Begin Spec G

19 321–0271 1 °

Clip, Fuse

20 815–0661 2 Screw

, Pan Head Thread

Forming (#10–32 x 1/2”)

21 Fuse (F1)

321–0298 1

5 Amp – Spec A

321–0146 1

10 Amp – Begin Spec B

22 321–0295 2 Holder, Fuse (For Spares)

23 308–0949 1 Cover

, Rubber Switch

24 Cover

, Control

319–0762 1 Spec A

Begin Spec B

319–1238–01 1

Spec 26105

319–1238–02 1

Spec 1

1578

25 308–0996 1 °Cover, Hard Plastic Switch

26 308–0995 1 °Switch, On/Of

f (A1S1)

27 332–2112 2 Insulator

, T

erminal

28 868–0002 2

Nut, Jam Hex (5/16–24)

29 850–0045 2 Washer

, Spring Lock (5/16”)

30 307–2570 1 Relay

, Start Solenoid (K1)

31 338–2058 1 Harness, AC Output

32 815–0803 1 Screw

, T

orx Pan Head

(#10–32 x 1”)(Spec A–F)

33 815–0691–01 1 Screw

, Pan Head T

orx Drive

Thread Forming

(#10–32 x 3/8”)

34 332–2859–02 1 Block, T

erminal (TB1)

35 813–0096 2 Screw

, Round Head Machine

(#10–32 x 1/4”)

36 307–2695 1 Bracket, Relay

37 338–2465 1 Harness, Generator (Includes

Parts Marked +)

38 323–1440 2 +

Pin, Contact

39 870–0131 1

Nut, Hex (#10–32)(Spec A–F)

40 307–1886 2 +Relay

, Stop Latch – Fuel Pump

(K5, K6)

41 305–0718 1 +Rectifier

, Bridge – Fuel Pump

Power (CR10) (Spec A–F)

42 357–0067 2 +Rectifier

, Stop Latch – Fuel

Pump (CR8, CR9)

43 813–0103 1 Screw

, Round Head Machine

(#10–32 x 3/4”)

44 338–2533 1

Harness, Fuel Pump

(F2–2, TB1–L0 to J5, R6)

Housing, Push On Connector

332–0819 1 Spec A–F

332–0556 1

Begin Spec G

46 323–1298 2

Connector (B1 to H1–1, J1–1

and B2 to H1–2, J1–7)

+–

Parts Included in 338–2465 Wiring Harness.

°–

Parts Included in Printed Circuit Board.

40 BGM/965–0267

Engine Harness

Spec A

REF PART QTY PART

NO. NO. USED DESCRIPTION

1 338–2481 1 Harness,

Wiring – Engine to

Control (Includes Housing

and Contact Pins)

2 323–1329 1 Housing (J3)

3 323–1440 2

Pin, Contact

41 BGM/965–0267

Engine Harness

Begin Spec B

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Harness,

Engine Wiring

(Includes Connector and

Wedge)

338–2585 1 Spec B

338–2585–01 1 S pec C

338–2888 1

Begin Spec D (Also Includes

Fuse Holder

, Fuse and

Relay)

1 323–1505 1 Connector

, Receptacle

2 323–1501 1 W

edge, Receptacle – Use with

323–1505 Connector

3 321–0322–01 1 Holder

, Fuse

4 321–0321–06 1

Fuse (10A)

5 307–1886 1 Relay (K4)

6 323–1500 1 W

edge, Plug – Use with

323–1505 Connector

7 323–1504 1 Connector

, Plug – Use with

323–1505 Connector

42 BGM/965–0267

PCB Harness

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Harness, PCB

338–2040 1 Spec A (Includes Parts

Marked #)

338–2584 1 Spec B (Includes Parts

Marked +)

338–2584–01 1 Spec C (Includes Parts

Marked +)

338–2887 1 Spec D–F (Includes Parts

Marked +)

338–3478–01 1 Begin

Spec G (Includes Parts

Marked

)

1 323–1487–03 1 +

Housing, Connector –

12 Connections

2 323–1494 1 +Connector

, Receptacle

3 323–1486 8 +Socket, Contact

4 323–1491 3 +T

erminal, Pin

5 323–1502 1 +W

edge, Receptacle – Use with

323–1494 Connector

6 323–1200 1 #+Socket, Contact

7 323–1312 1 #

Housing (J1) (8 Pin)

8 323–1440 5 #

Pin, Contact

9 323–1743 1 Connector

, Plug (8 Pin)

10 323–1741 1 Housing, Lock

11 323–1708 – 

Seal, Cable

12 323–1712 3 Plug, Cavity

#–

Parts Included in 338–2040 Wiring Harness.

+–

Parts Included in 338–2584, 338–2584–01, and

338–2887 Wiring Harnesses.

–

Parts Included in 338–3478–01 Wiring Harness.

43 BGM/965–0267

Remote Panel

Spec A–F

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 300–2313 1 Kit,

Standard Remote Starting

Control (Includes Parts

Marked *) (A3)

2 300–2314 1

Kit, Deluxe Remote Starting

Control (Includes Parts

Marked +) (A2)

3 Screw

, W

ood Oval Head

Cross Recessed (#5 x 1/2”)

815–0380 2 *

Standard Control

815–0380 4 +

Deluxe Control

4 308–0341 1 +*Switch, Rocker (S1)

Panel, Control

301–3566 1 *

Standard Control

301–3606 1 +

Deluxe Control

6 302–0885 1 +Meter

, T

ime T

otalizing (M2)

7 302–0888 1 +Meter

, Battery Condition (M1)

8 359–0034 1 +Diode

9 815–0385 2 +Screw

, Round Head Machine

(#6–32 x 1/2”)

10 860–0006 2 +

Nut, Hex (#6–32)

44 BGM/965–0267

Remote Harness

Spec A–F

10 11

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 338–1082 1 Harness,

Wiring – 6” (Includes

Parts Marked *)

2 323–0500 5 *

Pin, Contact

3 332–0941

+#*T

ie, Cable

4 323–0400 1 *

Housing, Connector (6 Place)

5 338–2046 1

Harness, Wiring – 6” (Includes

Parts Marked #)

6 323–1304 1 +#

Housing, Connector (6 Place)

7 323–1199 5 #

Pin, Contact

8 338–2137 1

Harness, Wiring – 6” (Includes

Parts Marked +)

9 323–1199 5 +

Pin, Contact

10 323–0488 5 +Socket, Connector

11 323–0440 1 +

Housing, Connector (6 Place)

12 Harness, Wiring (Includes)

Housing and Pins)

338–2260–01 1 T

en Foot

338–2260–02 1

Thirty Foot

323–1

199 5

Pin, Contact

323–1304

Housing, Connector (6 Place)

(J2)

*–

Parts Included in 338–1082 Wiring Harness

#–

Parts Included in 338–2046 Wiring Harness

+–

Parts Included in 338–2137 Wiring Harness

45 BGM/965–0267

Remote Switch Panel

Begin Spec G

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

300–4936 1 Kit,

Switch Only Remote Panel

1 815–0910 2 Screw,

ood Mounting (#6 x 1)

2 308–1062 1 Switch, Rocker

3 338–3510 1

Harness, Remote Panel

(Includes Pins and Plug)

4 323–1291 1

Plug (9 Pin)

5 323–1199 4

Pin, Contact

46 BGM/965–0267

Remote Switch/Hourmeter Panel

Begin Spec G

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

300–4937 1 Kit,

Switch/Hourmeter Remote

Panel

1 815–0910 2 Screw,

ood Mounting (#6 x 1)

2 308–1062 1 Switch, Rocker

3 302–2002 1 Meter

, Hour

4 338–3466 1

Harness, Remote Panel

(Includes Pins and Plug)

5 323–1304 1

Plug (6 Pin)

6 323–1199 4

Pin, Contact

47 BGM/965–0267

Remote Switch/Voltmeter Panel

Begin Spec G

45 6

,,,

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

300–4938 1 Kit, Switch/Voltmeter

1 815–0910 2 Screw,

ood Mounting (#6 x 1)

2 308–1062 1 Switch, Rocker

3 302–1641 1 Meter

, V

oltage

4 526–0409 2 Washer, Nylon

5 526–0049 4 Washer

, Flat

6 871–0010 4 Nut, Hex Brass Machine

(10–32)

7 850–0030 2 Washer, Lock

8 338–3507 1

Harness, Remote Panel

(Includes Pins and Plug)

9 323–1304 1

Plug (6 Pin)

10 323–1199 4

Pin, Contact

48 BGM/965–0267

Remote Harness

Begin Spec G

910

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 300–4946 1 Harness,

Remote (Includes

Parts Marked *)

Harness, Remote Panel

(Includes Parts Marked +)

338–3489–01 1 10’

338–3489–02 1 30’

3 338–3572 1

Harness, Adapter (Includes

Parts Marked #)

4 323–1744 1 +*Connector

, Receptacle (8 Pin)

5 323–1712 3 +*Plug, Cavity

6 323–1708 5 +*

Seal, Cable

7 323–1707 5 *

Pin, Contact

8 323–1741 1 +*Housing, Lock

9 323–1200 1 +#Socket, Contact

10 323–1342 1 +#

Cap, Connector

*–

Parts Included in Remote Harness (300–4947).

+–

Parts Included in Remote Panel Harness (338–3490).

#–

Parts Included in Adapter Harness (338–3573).

49 BGM/965–0267

Adapter Harness

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 338–3513 Harness,

Adapter Wiring

New Set to Old Panel

(Includes Parts Marked *)

2 338–3514

Harness, Adapter Wiring

Old Set to New Panel

(Includes Parts Marked +)

3 323–1744 1 *Connector

, Receptacle (8 Pin)

4 323–1708 5 +*

Seal, Cable

5 323–1707 5 *

Pin, Contact

6 323–1712 3 +*Plug, Cavity

7 323–1741 1 +*Housing, Lock

8 323–1342 1 *

Cap, Connector (6 Pl)

9 323–1200 1 *Socket, Contact

10 323–1743 1 +Connector

, Plug (8 Pin)

11 323–1709 5 +Socket, Terminal

12 323–1304 1 +

Cap, Connector (6 Pl)

13 323–1199 5 +

Pin, Contact

*–

Parts Included in Remote Harness (338–3513).

+–

Parts Included in Remote Panel Harness (338–3514).

50 BGM/965–0267

Labels, Kits, Paint and Thread Sealant

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

98–6105–02 1 Label,

Air Cleaner (Spec A)

98–6105–03 1

Label, Air Cleaner (Spec A)

98–5335 1

Label, Air Cleaner – Begin

Spec B

98–6586–02 1

Label, Battery – Negative

98–6566 1

Label, Fuse

Label, Model Identification

98–7371–01 5.0kW

98–7371–05 5.5kW

Label, Oil Fill

98–6618–01 1

White Background

98–6618–02 1 Black Background

98–6388–02 1

Label, Phone Info.

98–6402–02 1

Label, W

arning – Service/

Maintenance

98–6074–02 1

Label, W

arning – Provide

Support

98–6088 1 Label,

arning – Fire or Fumes

98–6041 1 Label, W

arning – Hazardous

oltage, Exhaust Gas

Kit, Gasket

168–0189 1 V

alve Grind

168–0192 1 Engine

120–0161 1

Kit, Oil Pump Gasket

518–0347 1

Loctite, Bottle (250cc)

525–0394 1

Paint, Black – Flat Enamel

(16 oz. Pressurized Spray

Can)

518–0452 –

Sealant, Thread (50cc Bottle)

Wiring Diagram Information

Spec Wiring

Diagram Number

Number A B/C D/E/F G

11578 611–1240.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26105 611–1196 611–1219 611–1240

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Numerical Index

Part

No. Page

Part No. Page Part No. Page Part No. Page

098–5335,

098–6041,

098–6074–02,

098–6088,

098–6105–02,

098–6105–03,

098–6388–02,

098–6402–02,

098–6566,

098–6586–02,

098–6618–01,

098–6618–02,

098–7371–01,

098–7371–05,

101–0405,

101–0439–01,

101–0804,

101–0804–02,

101–0804–10,

101–0804–20,

101–0804–30,

101–0805,

101–0805–02,

101–0805–10,

101–0805–20,

101–0805–30,

101–0809,

102–1359,

102–1387,

102–1391,

102–1394,

102–1457–01,

103–0804,

103–0810,

103–0813,

104–0032,

104–0043,

104–0170,

104–0575,

104–0776,

104–0776–01,

104–1735,

105–0058,

105–0059,

105–0541,

105–0637,

105–0677,

105–0700,

10–0197,

10–0197–10,

10–1824,

10–1824–02,

10–1824–05,

10–1824–10,

10–1824–25,

10–1879–01,

10–3181,

10–3479,

10–3485,

10–3487,

10–3508,

10–3509,

10–3510,

110–351

10–3515,

10–3526,

10–3527,

10–3709,

12–0229,

12–0264,

12–0264–01,

12–0264–02,

12–0264–03,

12–0264–05,

13–0310,

13–0310–01,

13–0310–02,

13–0310–03,

13–0310–05,

13–0314,

13–0314–05,

13–0314–10,

13–0314–20,

13–0314–30,

14–0022,

14–0392,

14–0397,

14–0397–10,

14–0397–20,

14–0397–30,

15–0006,

15–0006–02,

15–0006–05,

120–0140,

120–0161,

120–0398,

120–0491,

120–1320,

122–0345,

122–0360–55,

122–0645,

122–0771,

122–0814,

123–1

173,

123–1

174,

123–1

175,

123–1616,

123–1649,

123–1852,

123–1871,

123–2039,

123–2041–50,

123–2042,

123–2092,

134–4705,

134–4745,

134–4753–02,

134–4770,

134–4771–50,

134–4791–50,

134–4793–50,

134–4831,

134–4832,

134–4837,

134–4888,

134–4890,

134–4924–50,

134–4939,

134–4961–50,

134–4997,

134–5060,

134–5061,

134–5146,

134–5163,

140–1894,

140–1919–50,

140–2308,

140–2379,

140–2883–01,

140–3093,

141–0281,

141–0958,

145–0561,

145–0704,

145–0707,

146–0449,

146–0450,

146–0453,

146–0455,

146–0457,

146–0528,

146–0588,

146–0589,

146–0592,

146–0664,

149–2267,

149–2279,

149–2321–02,

149–2331–03,

149–2341,

Numerical Index

Part No. Page

Part No. Page Part No. Page Part No. Page

149–2569–02,

150–0075,

150–0078,

150–0096,

150–0939,

150–1

187,

150–1519,

150–1520,

150–1612,

150–1957,

150–1998,

150–2002–04,

150–2294,

150–2295,

150–2298–01,

150–2300,

150–2424,

150–2425,

150–2426,

151–0701,

151–0752,

153–0554,

153–0555,

153–0556,

153–0557,

153–0558,

153–0561,

153–0577,

153–0578,

153–0579,

153–0614,

154–0945,

154–2447,

154–2495,

154–2746,

154–2765,

154–2784,

154–3026,

155–1015,

155–1

135,

155–1239,

155–1255,

155–1256,

155–1257,

155–2174,

155–2401–02,

155–2402,

155–2415,

155–2424,

155–2428,

155–2449,

155–2477,

155–2558,

155–2610,

155–2943–02,

160–1345–01,

160–1368,

166–0747,

166–0761,

166–0770,

166–0771,

166–0789–01,

166–0793,

166–0820,

166–0821,

166–0842,

167–0272,

167–1625–01,

167–1625–02,

168–0189,

168–0192,

191–2158,

191–2186,

191–2187,

201–3388–03,

201–3509–01,

204–0134,

205–0165,

212–1276–03,

212–1284,

212–1285,

212–1286,

214–0103,

220–4135–04,

220–4438–01,

220–4532–01,

226–3457–01,

231–0381–01,

232–2955–02,

232–3265–02,

300–2313,

300–2314,

300–3764,

300–3950,

300–4902,

300–4936,

300–4937,

300–4938,

300–4946,

300–4947,

301–3566,

301–3606,

302–0885,

302–0888,

302–1641,

302–2002,

304–0015,

304–0772,

304–0773,

304–0794,

304–0810,

304–0818,

305–0718,

305–0825–02,

305–0826,

307–1279,

307–1886,

307–2570,

307–2695,

307–2756,

307–2788,

308–0341,

308–0949,

308–0995,

308–0996,

308–1062,

309–0322,

309–0615,

312–0256,

319–0762,

319–1238–01,

319–1238–02,

320–1323,

320–1683,

321–0146,

321–0271,

321–0295,

321–0298,

321–0321–06,

321–0322–01,

321–0323–02,

321–0357–02,

323–0400,

323–0440,

323–0488,

323–0500,

323–1

199,

46,

323–1200,

323–1291,

323–1298,

323–1304,

323–1312,

323–1314,

323–1315,

323–1329,

323–1342,

323–1440,

323–1486,

323–1487–03,

Numerical Index

Part No. Page

Part No. Page Part No. Page Part No. Page

323–1491,

323–1494,

323–1500,

323–1501,

323–1502,

323–1504,

323–1505,

323–1707,

323–1708,

323–1709,

323–1712,

323–1741,

323–1743,

323–1744,

331–0536,

332–0556,

332–0819,

332–0941,

332–21

12,

332–2859–02,

332–3075,

332–3198,

332–3213,

337–2434,

337–2435,

338–1082,

338–2040,

338–2046,

338–2058,

338–2137,

338–2260–01,

338–2260–02,

338–2465,

338–2476,

338–2481,

338–2533,

338–2584,

338–2584–01,

338–2585,

338–2585–01,

338–2887,

338–2888,

338–3466,

338–3478–01,

338–3489–01,

338–3489–02,

338–3490,

338–3507,

338–3510,

338–3513,

338–3514,

338–3572,

338–3573,

357–0067,

359–0034,

402–0624,

402–0629,

403–2893–02,

405–4237,

405–4662,

405–4663,

405–4668–01,

415–051

501–0550,

502–0020,

502–0028,

502–0054,

502–0313,

502–0395,

502–0397,

502–0398,

502–1

105,

502–1

107,

502–1

108,

503–0183,

503–0708,

503–0731,

503–0813,

503–1

133,

503–1

195,

503–1252–01,

503–1351,

503–2041,

504–0150,

504–0164,

504–0169,

505–0007,

508–0055,

508–0071,

508–0272,

508–0307,

508–0321,

509–0008,

509–0040,

509–0041,

509–0142,

509–0196,

509–0246,

509–0247,

509–0269,

509–0289,

509–0291,

509–0313,

510–0013,

510–0014,

510–0015,

510–0099,

515–0001,

515–0263,

516–0051,

516–0072,

516–0130,

516–0141,

517–0048–01,

517–0067,

517–0223,

517–0278,

517–0293,

517–0320,

518–0006,

518–0014,

518–031

518–0347,

518–0387,

518–0450,

518–0452,

518–0459,

518–0460,

518–0466,

518–0515,

518–0570,

518–0574,

518–0581,

518–0582,

518–0618,

525–0394,

526–0002,

526–0012,

526–0017,

526–0018,

526–0021,

526–0029,

526–0047,

526–0049,

526–0063,

526–0065,

526–0066,

526–01

15,

526–0122,

526–0251,

526–0325,

526–0356,

526–0402,

526–0409,

740–1004,

740–1006,

800–0004,

800–0007,

800–0009,

800–0017,

Numerical Index

Part No. Page

Part No. Page Part No. Page Part No. Page

800–0026,

800–0028–01,

800–0032–01,

800–0033,

800–0051,

800–0052,

800–0052–01,

800–0545,

800–0571,

800–0575,

800–0575–01,

800–0592,

800–0730,

801–0049,

802–0053,

802–1038,

803–0071,

813–0096,

813–0098,

813–0103,

815–0046,

815–0236,

815–0261,

815–0290,

815–0340,

815–0380,

815–0385,

815–0550–01,

815–0583,

815–0587,

815–0590,

815–0591,

815–0592,

815–0610,

815–0650,

815–0657,

815–0660,

815–0661,

815–0664,

815–0691–01,

815–0692–02,

815–0770,

815–0777–01,

815–0783–01,

815–0783–02,

815–0783–03,

815–0788,

815–0791,

815–0803,

815–0808–01,

815–0815,

815–0889,

815–0890–01,

815–0910,

816–0140,

821–0010,

821–0014,

821–0015,

821–0016,

821–0029,

821–0030,

850–0030,

850–0040,

850–0045,

850–0050,

851–0031,

854–0006,

856–0008,

856–0010,

860–0006,

862–0001,

862–0003,

862–0014,

862–0015,

867–0028,

868–0002,

870–0048,

870–0131,

870–0196,

870–0212,

870–0302,

870–0328,

870–0421,

870–0468,

870–0533,

871–0006,

871–0010,

Onan Corporation

1400 73rd A

venue N.E.

Minneapolis, MN 55432

1-800-888-ONAN

612-574-5000 International Use

elex: 275477

Fax: 612-574-8087

Onan

is a registered trademark of Onan Corporation

965 0267 Onan BGM (spec A H) RV Genset Parts Manual (09 1998)

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