Sdjd205.tmp 968 0220 Onan MDJE (spec A AA) Marine Diesel Genset Parts Manual (07 1975)
User Manual: 968-0220 Onan MDJE (spec A-AA) Marine Diesel Genset Parts manual (07-1975)
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parts catalog
I
—
—.
~-for
series
MDJE
marine electric
generating sets
SPEC A THROUGH
AA
I
—-
968-0220
—.
7A-AA75
Printed
In U.S. A
GENERAL
INSTRUCTIONS
FOR ORDERING
For parts or service, contact the dealer from
Authorized
Onan Parts and Service Center.
To avoid errors or delay in filling
Always
refer to the nameplate
1. Always
give the MODEL,
INFORMATION
whom
REPAIR PARTS
you purchased
this equipment
Nearest
.
your parts order,
please furnish
all information
requested.
on your unit.
SPEC NO. and SERIAL
10
NO.
MctMllllfDISON
O
II 1
I
I
MODEL
I
or refer to your
SERIAL
AND SPEC NO.
NO.
M-1149
For handy
reference,
insert
“YOUR”
nameplate information
in the spaces above.
2. Do not order by reference
number;
always
use part number
and description.
3. Give the part number, description
and quantity needed of each item. If an older part cannot be identified,
return the part prepaid to your dealer or nearest Onan Parts and Service Center. Print your name and address
plainly on the package. Write a letter to the same address stating the reason for returning the part.
4. State definite shipping
instructions.
Any claim for loss or damage to your unit in transit should be filed
promptly
against” the transportation
company
making the delivery. Shipments
are complete
unless the
packing list indicates items are back ordered.
‘Prices are purposely omitted from this Parts Manual due to the confusion
duties, sales taxes, exchange rates, etc.
For current
parts prices, consult
your Onan Dealer,
‘En esta lista de partes Ios precios se omiten
IOS precios, derechos aduanales, impuestos
Consiga
Ios precios
vigentes
Distributor
resulting
from fluctuating
or Parts and Service
de proposito, yaque bastante confusion
de venta, cambios extrajeros, etc.”
de su distribuidor
de productos
costs, import
Center.
resultode
fluctuaciones
de
,,,
‘,>,
.,.,
“ONAN.”
Std.
#36a
PARTS CATALOG
This catalog applies to the standard MDJE Generating Sets as listed below. Parts are arranged in groups of related
items. Each illustrated
part is identified
by a reference number corresponding
to the same reference number
following the illustration.
Parts illustrations
are typical. Using the MODEL and SPEC. NO. from the set nameplate,
select parts from this catalog that apply to your set. Unless otherwise
mentioned
in the description,
parts are
interchangeable
between models. Right and left set sides are determined
by FACING the engine end (front) of the
set.
SET DATA TABLE
ELECTRICAL
f
MODEL
NO. AND SPECIFICATION
WATTS
VOLTS
HERTZ
6. OMDJE-53CR/*
6.0 MDJE-54R/*
6. OMDJE-55DR/*
6. OMDJE-57R/*
6. OMDJE-518R/*
6,000
6,000
6,000
6,000
6,000
120/240
120/208
120/240
220/380
*
50
50
50
50
50
7.5
7.5
7.5
7.5
7,500
7,500
7,500
7,500
120/240
120/208
120/240
*
60
60
60
60
MDJE-3cR/*
MDJE-4R/*
MDJE-5DR/*
MDJE-18R/*
DATA
WIRE
**
4
4
4
12
**
4
4
12
—
PHASE
1
3
3
3
3
1
3
3
3
* - The Specification
Letter advances (A to B, B to C, etc. ) with manufacturing
changes.
,, - Set is reconnectable for 120 volt, 2 wire; 240 volt, 2 wire or 120/240 volt, 3 wire service.
NOTE:
Previously
the C designation
was not used in the model.
E - New model designations
shown, begin during 1969. Previous designations
did not use a decimal in the KW rating.
EXAMPLE: 6. OMDJE was formerly 6MDJE and 7.5MDJE was formerly 705 MDJE. Also previously a V was used in the
model to designate vacu-flo cooling.
* - These sets are reconnectable;
NOTE:
Hertz is a unit of frequency
refer to the Specifications
equal to one cycle
(Generator
Details),
per second.
NOTICE!
ITEMS
REFERENCED
APPLICABLE
TO ALL
AS OPTIONAL
MODELS.
INDICATE
FOR FIELD
PART IS FACTORY
CONVERSIONS
REQUIRED.
1
INSTALLED
ADDITIONAL
AND MAY NOT BE
PARTS
ARE USUALLY
“3
1
5
4
6
78
.,...
!
-e-
REF.
NO.
PART
NO.
QTY.
U5ED
1
105-0271
1
2
515-0001
2
3
4
150-0075
105-0205
1
1
‘REF.
NO.
PART
DESCRIPTION
Camshaft - Includes Center
Pin
Key - Camshaft Gear or
Injection Pump Drive Gear
Pin, Center
Washer, Thrust
i-
PISTON
REF.
NO.
1
2
PART
NO.
AND CONNECTING
QTY.
USED
PART
DESCRIPTION
QTY.
USED
5
105-0218
1
6
7
8
9
10
510-0046
150-0775
150-0078
147-0142
518-0195
10
1
1
1
1
I
.
Gear, Includes Flyball
Spacer and Plate
Ball, Fly - Governor
Cup, Governor
Ring, Snap - Center Pin
Gear, Injection Pump Drive
Ring, Retainer - Injection
Pump Drive Gear
I
t
ROD GROUP
PART
DESCRIPTION
RING SET
113-0137
2
Standard
113-0137-05
2
,005” Oversize
113-0137-10
2
.010” Oversize
113-0137-20
2
,020” Oversize
.030” Oversize
113-0137-30
2
.040” Oversize
113-0137-40
2
PISTON AND PIN- INCLUDES PIN
RETAINING
RINGS
112-0118
2
Standard
112-0118-05
2
.005” Oversize
.010” Oversize
112-0118-10
2
112-0118-20
2
.020” Oversize
112-0118-30
2
.030” Oversize
112-0118-40
2
.040” Oversize
PART
NO.
REF.
NO.
PART
NO.
3
l12_0117
2
4
5
112-0085
114-0168
4
2
805-0012
4
6
7
PART
DESCRIPTION
QTY.
USED
,
Pin, Piston
Ring, Retaining Ring
Rod Assembly, Connecting
(Forged) Less Bearing
BEARING HALF, CONNECTING
ROD
114-0164
4
Standard
114-0164-02
4
.002” Undersize
114-0164-10
4
,010” Undersize
114-0164-20
4
.020” Undersize
114-0164-30
4
.030” Undersize
114-0170
4
Bushing, Piston Pin Connecting
Rod
.
8
Bolt, Machine - Hex Head,
Slotted (5/16-24 x 1-13/16”)
. .
-,.
:“1,.
CYLINDER
HEAD, VALVE AND ROCKER
BOX GROUP
REF.
NO.
1.
.
PART
NO.
5
6
7
8
9
10
11
In
5
F
2
2
4
4
4
4
4
1
20
115-0134
1
24
25
11—- $
31
26
27
28
29
4
32~
30
18+
31
32
33
34
35
36
37
*E-
110-1856
1
110-1852
1
110-1501
4
INSERT, VALVE SEAT
4
110-1268
110-1268-02
4
110-1268-05
4
110-1268-10
4
110-1268-25
4
110-1320
2
110-1278
2
110-1221
4
110-1220
4
110-0858
8
110-0859
4
509-0090
2
115-0128
115-0129
115-0127
115-0150
115-0152
115-0149
115-0185
115-0196
13
I
1
12
13
14
15
16
.17
18
19
21
22
23
PART
DESCRIPTION
HEAD, CYL~NDER
[16-/$56
2
3
4
QTY.
USED
Plants WITHOUT Heat
Exchanger
Plants WITH HeatExchanger
Gasket, Cylinder Head
Guide, Valve’
INTAKEANDEXHAUST
Standard
.002” Oversize
.005” Oversize
.010” Oversize
.025” Oversize
Valve, Intake
Valve, Exhaust -lStellite
Spring, Valve
Retainer, Valve Spring
Lock, Valve Spting Retainer
Cap, Valve Stem
Seal Assembly, Oil - Intake
Valve Includes Retainer
Rings
Arm, Rocker-Exhaust
Arm, Rocker-Intake
Ball, Rocker Arm
Locknut, Hex -Rocker
Arm
Stud, Rocker Arm
Rod, Valve Push - Steel
Tappet, Valve
Guide, Push Rod
Cover Assembly, Rocker
(Includes Parts Marked ‘)
120-0628
1
‘Line, Oil -Rocker
Cover
115-0130
1
Gasket, Rocker Cover
800-0091
1
fScrew, Cap - Hex Head
(1/2-13 X 1-1/4”)
850-0060
1
Washer, Lock-Spring
(1/2)
526-0174
7
Washer, Flat (0.406” IDx
0.781” OD X 0.1345” THK)
526-0130
1
‘Washer, Flat
(17/64’’ lDxl’’ODx
16lTHK)HK)
4
520-0608
Stud - Exhaust Manifold
403-0707
1
Kit, Lifting (Includes
Parts Marked E)
800-0501
6
Sct”ew, Cap - Hex Head,
Grade 8 (3/8-16 x 3-3/8”)
110-1264
5
Screw, Cap - Hex Head,
Special (3/8-16 x 4-1/4”)
PLUG, GLOW (Includes Gasket)
333-0106
2
12 Volt Type
333-0107
2
24 Volt Type
333-0112
2
32 Volt Type
110-0546
2
Gasket, Glow Plug
800-0038
2
Screw, Cap - Hex Head
(5/16-18 X 3-1/4”)
800-0030
2
Screw, Cap - Hex Head
(5/16-18 X 1-1/4”)
850-0045
4
Washer, Lock - Spring (5/16)
809-0042
1
*Screw, Tapping - Round Head
(#10 X 5/16”)
403-0826
2
CSpacer - Lifting Bracket
Included
Included
in Rocker Cover 115-0134.
in Lifting Kit403-0707.
,
CRANKCASE
AND OIL BASE GROUP
.,. -
.
21——
19\
3
2
. .
—
\
‘w
52
\41
.
.
REF. ”
NO.
PART
NO.
Block Assembly, Cylinder
(Includes Parts Marked *)
‘Plate, Bearing - Less
1
101-0337
Bearing and Pin
‘Gasket and Shim Kit, Rear
101-0386
1
Bearing Plate
BEARING, PRECISION, MAIN -FRONT OR REAR
Standard
2
101-0359
.002” Undersize
101-0359-02
2
.010” Undersize
101-0359-10
2
.020” Undersize
101-0359-20
2
.030” Undersize
101-0359-30
2
●Pin, Lock - Thrust Washer
516-0072
4
*Washer, Crankshaft
Thrust
104-0420
2
*Bearing, Precision Cam 101-0363
1
Front - Standard Only
*Bearing, Precision Cam 101-0365
1
Rear - Standard Only
*Tube, Crankcase Oil
1
120-0553
“Plug, Expansion - Rear
1
517-0053
Camshaft Opening
●Plug, Expansion - Cylinder
517-0059
3
Block (1-7/16”)
110-1664
3
4
5
6
“7
8
9
10
11
1
12
509-0086
1’
13
805-0019
6
14
TUBE, OIL FILL
123-0681
123-1 0S5
123-0667
1
1
1
15
16
17
18
REF.
NO.
PART
DESCRIPTION
QTY.
USED
CAP AND INDICATOR,
123-0651
1
123-1058
1
123-0191
1
123-1203
1
19
123-0952
1
20
123-0958
1
21
22
23
24
25
26
27
123-0865
102-0540
102-0451
505-0056
505-0014
505-0002
516-0141
1
1
1
1
1
1
2
Seal, ‘Oil - Rear Bearing
Plate
●Bolt, Place - Rear Bearing
Plate (3/8-16 x 1-1/4”)
Spec A Only
Begin Spec B
Gasket, Oil Fill Tube
Mounting
OIL FILL
Spec A Only
,
Begin Spec B
Gasket, Oil Fill Cap
Cap and Valve, Breather
Tube,
Tube
Breather
Screen, Breather - Used on
some early Models
Baffle, Breather Tube
Base, Oil
Gasket, Oil Base
Plug, 1/2”
Coupling,
1/2”
Nipple, I/2 x 3“
●Pin, Dowel - Gear Cover
Locating
PART
DESCRIPTION
QTY.
USED
PART
NO.
28
29
30
505-0449
505-0027
502-0153
1
1
1
31
509-0117
1
1
32
123-0951
33
34
35
36
CUSHION,
402-0284
402-0285
405-1402
405-1265
526-0014
37
517-0096
Nipple, 1/4 x 6“
Coupling,
114”
Plug, 1/4” Hex Head
Seal, “O” Ring - Breather
Cap
,Clamp, Breather Cap
VIBRATION’CONE SHAPED
Engine End
2
Generator
End
2
Pan, Drip
1
Clamp, Drip Pan Hold-Down
2
4
●Washer, Mounting Rubber Steel
1
●Plug, Expansion
Block
- Cylinder
(1-9/16’)
4
●Bushing,
800-0072
4
42
43
44
850-0055
102-0558
526-0245
4
1
6
45
46
47
123-1201
123-1202
809-0035
1
1
,1
48
49
123-1153
800-0081
1
4
50
51
850-0055
800-0026
4
3
52
850-0045
3
Screw, Cap - Hex Head
(7/16-14 X 1-1/4”)
Washer, Lock - Spring (7/16)
Heater, Oil Base - Optional
*Washer, Flat (0.391” ID x
0,625” OD X 0.598” THK)
Retainer - Breather Screen
Screen - Breather Cap
—
Screw, Tapping - Round Head
(#8 X 3/4”)
Baffle - Breather Tube
●Screw, Cap - Hex Head
(7/16-14 X 3-1/2”)
●Washer, Lock - Spring (7/16)
Screw, Cap - Hex Head
(5/16-18 X 3/4”)
Washer, Lock - Spring (5/16)
38
402-0290
39
40
402-0282
526-0198
41
●
●
- Included
- Included
Cushion Mounting
Spacer
.. Snubber, Shock Mcunting
4
As Rea. ●Washer. (29/64” I.D. x
1-1/2;’ ‘O.D. X 1/16”)
in 402-0360 Mounting
in 110-1664 Cylinder
Hardware Set.
Block Assembly.
@,*
“’”’
! ‘
-17
/
16
‘% ‘
REARP::;:ING
&
7
21
t ,,
L
20
OIL SYSTEM
REF.
NO.
PART
NO.
/.
,
‘23
GROUP
QTY.
USED
1
2
3
120-0547
120-0580
120-0551
1
1
1
4
5
6
7
8
122-0185
122-0188
122-0182
193-0006
502-0053
1
1
1
1
1
9
10
505-0057
502-0037
1
1
11
12
120-0636
502-0274
1
1
13
502-0242
1-
14
12Q-0631
-.
1
REF.
NO.
PART
DESCRIPTION
Pump Assembly, Oil
Gasket Kit, Oil Pump
Cup Assembly, Oil Pump
Intake
Filter, Oil
Gasket, Filter Adapter
Adapter Assembly, Filter
Gauge, Oil Pressure
Elbow, Street -45°
(NOTE: Quantity of 2 Used
Prior to Spec B)
Plug, 1/8” - Filter Adapter
Elbow, Inverted Male - Oil
Line to Oil Filter Adapter
Line, Oil - Adapter to Tee
Connector,
Restricted Injection Pump Tee
Tee, Restricted - Injection
PumD Lubrication
Line, Oil - Injection Pump
Tee to Cylinder Head
E
PART
NO.
QTY.
USED
15
502-0281
1
16
17
18
19
120-0539
120-0555
505-0274
309-0169
1
1
1
1
20
21
501-0003
502-0003
1
1
22
502-0058
1
23
800-0028
3
24
25
850-0045
800-0030
3
2
26
27
850-0045
502-0037
2
1
PART
DESCRIPTION
Connector,
Restricted
- Oil
Line to Cylinder Head
Valve, Oil By-Pass
Spring, By-Pass Valve
Plug, Oil By-Pass
Switch, LOW Oil pressure
cut-off
Line, Oil - Begin Spec B
Connector,
Oil Fill Bracket
to Oil Line - Begin Spec B
Tee, Oil Fill Bracket to
Gauge and Switch - Begin
Spec B
‘“ Screw, Cap - Hex Head
(5/16-18 X l“)
Washer, Lock - Spring (5/16)
Screw, Cap - Hex Head
(5/16-18 X 1-1/4’)
Washer, Lock - Spring (5/16)
Elbow, Injection Pump to
Lubrication
Tee
r
1
I
7
1’1
6
]2
START-DISCONNECT
PLATE AND
STOP SOLENOID
GROUP
REF.
NO.
PART
NO.
1
2
3
4
5
191-0496
309-0134
309-0152
160-0263
160-0720
1
1
1
1
1
6
160-0721
1
7
8
191-0392
191-0554
1
9
‘~
160-0806
813-0107
1
1
800-0052
2
12
13
850-0050
160-0711
2
2
14
812-0150
2
—
—
PART
DESCRIPTION
QTY.
USED
REF.
NO.
Plate, Centrifugal
Switch
Switch Assembly, Centrifugal
Plunger, Switch
Diaphragm,
Switch Plunger
Spacer, Switch Plate and/or
Bearing Plate
Gasket, Switch Plate and/or
Bearing Plate
Cover, Plate
Control Assembly, StartDisconnectSwitch
(Also
Drive Water Pump)
Includes Weight Springs
.
1
15
‘
Disc, Thrust Plunger
Screw, Machine - Round Head
(#10-32 X 1-1/4”)
Screw, Cap - Hex Head
(3/8-16 X 1-1/2”)
Washer, Lock - Spring (3/8)
Spring, Weight - Included
in Control Assembly
Screw, Machine - Round
(1/4-20 X 5/8”)
B27
PART
NO.
2
850-0040
16
160-0774
17
160-0773
18
SOLENOID,
307-0628
307-0680
PART
DESCRIPTION
QTY.
USED
1
1
STOPPING
1
1
19
20
21
22
306-0162
306-0161
306-0159
518-0203
1
1
1
1
23
306-0158
1
24
800-0007
1
25
26
862-0001
336-0706
1
1
27
338-0258
1
Washer,
Lock - Spring
(1/4)
Plunger, Thrust
Spring, Thrust Plunger
Units with 12 Volt DC
Units with 32 Volt DC
Retainer, Solenoid Plunger
Spring, Solenoid Plunger
Plunger, Solenoid
Ring, Snap - Spring
Retaining
Bracket, Solenoid
Screw, Cap - Hex Head
(1/4-20 x l“)
Nut, Hex (1/4-20)
Lead, Electrical - Solenoid
Ground
Harness, Wiring - Switch to
Control
Head
,jo)12
–(
W@-’ ob
—w
.-
f
— =,-—~
CRANKSHAFT
REF.
NO.
PART
NO.
—.
—
—~
0
AND FLYWHEEL
QTY.
USED
1
1’
1
1
‘\, ,
.,
1
2
3
4
5
104-0451
104-0418
104-0416
518-0188
104-0448
6
104-0423
1
7
800-0500
1
GROUP
‘5
REF.
NO.
PART
DESCRIPTION
Crankshaft
Gear, Crankshaft
Washer, Retainer
Ring, Lock
Flywheel - Includes Ring
Gear
Gear, Flywheel Ring
Screw, Cap - Hex Head,
Grade 8 (7/16-14 x 5-1/2”)
7
PART
NO.
QTY.
USED
8
104-0550
1
9
10
11
104-0444
515-0001
515-0153
1
1
1
12
526-0185
1
13
850-0055
1
PART
DESCRIPTION
Pulley, Flywheel - For Plants
with Heat Exchanger or
Keel Cooling
Guard, Flywheel
Key, Gear Mounting
Key, Flywheel to Crankshaft
Washer,
1-1/2”
Washer,
Flat (15/32” ID x
OD X 3/8” THK)
Lock - Spring (7/16)
.
REF.
NO.
PART
NO.
QTY.
USED
1
103-0267
1
2,
3’
150-1095
516-0111
1
1
4
5
150-0777
518-0129
1
6
7
509-0088
510-0048
1
1
8
510-0082
1
9
510-0043
1
10
11
12
509-0087
150-0838
815-0176
1
1
1
1
13
14
103-0228
131-0152
1
1
15
131-0127
1
PART
DESCRIPTION
-
REF.
NO.
Cover Assembly, Gear Complete - Includes Parts
Marked *
Arm, Governor
“Pin, Roll - Governor Cup
stop
*Yoke
“Ring, Yoke Retaining “E” Shaped
●Seal, C)il - Governor Shaft
‘Bearing,
Needle - Governor
Shaft - For 1/2” Shaft
*Bearing, Needle - Governor
Shaft - For 1/4” Shaft
‘Ball, Bearing - Governor
Shaft Thrust
‘Seal, Oil - Gear Cover
‘Shaft, Governor
‘Screw, Machine - Hex Head,
Grade 5 (#8-32 x 1/2”)
.
Backpiate, Gear COver
Pump, Water (For Component
Parts Refer to Separate
Group)
Gasket, Water Pump Mounting
PART
NO.
16
502-0076
1
17
18
19
130-0628
130-0511
502-0074
1
1
1
20
21
502-0304
800-0006
1
2
22
23
850-0040
815-0347
2
2
24
526-0115
5
25
26
27
103-0251
103-0218
110-0879
1
1
4
28
800-0028
1
29
30
850-0045
800-0026
31
800-0045
* - Included
PART
DESCRIPTION
QTY.
USED
Elbow, Inverted Male Water Pump Outlet
Line, Water - Pump to Block
Clamp, Water Line
Elbow, ll~verted Male - Water
Line tc Block
Elbow, Water Pump Inlet
Screw, Cap - Hex Head
(1/4-20 X 7/8”)
Washer, Lock - Spring (1/4)
Screw, Machine - Flat Head,
Socket Drive (1/4-20 x 1/2”)
Washer, Flat (1 1/32” ID x
11/16” OD X 1/16” THK)
Gasket, Gear Cover
Gasket, Backplate
Screw, Cap - Hex Head,
Special (5/16-18 x l-I/4’1)
Screw, Cap - Hex Head
(5/16-18 X l“)
Washer, Lock - Spring (5/16)
Screw, Cap - Hex Head
(5/16-18 X 3/4”)
Washer, Lock - Spring (5/16)
Assembly
5
1
1
in Gearcover
5
10
8
6
9
W6J~WATER
REF.
NO.
PART
NO.
131-0179
1
2
3
4
5
6
PUMP PARTS GROUP
QTY.
USED
1
1
131-0154
131-0157
518-0221
131-0158
131-0159
1
1
1
1
?
(131 -01;2)
PART
DESCRIPTION
Kit, Water Pump Repair Includes Parts Marked ‘
Body, Water Pump (Not Sold
Separately)
Bearing and Shaft Assembly
●Seal Assembly
●Retaining Ring
●Wear Plate, Rear
“Cam -impeller
.
REF.
NO.
PART
NO.
QTY.
USED
7
W5-0283
4
8
9
10
11
131-0160
131-0161
131-0162
502-0080
1
1
1
2
“ - Contained
in Repair
PART
DESCRIPTION
Screw, Machine - Hex Head,
Slotted, Brass (#8-32 x 1/2”)
“Impeller
*Gasket, Cover
*Cover, Pump
plug, Square Head (?/8”)
Kit.
...
‘~,
-,
‘.
,,,
WATER
NOTE:
PUMP PARTS GROUP
This pump
used on plants
(132-0110)
with heat exchanger
REF.
NO.
only.
:
,8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
lb
WATER
NOTE:
REF.
NO.
PUMP PARTS GROUP
This pump
PART
NO.
used on plants with
1
1
1
2
3
4
5
6
132-0143
132-0144
132-0145
132-0087.
132-0088
810-0099
1
1
1
1
1
8
7
8
9
10
11
12
132-0089
132-0101
132-0091
132-0092
132-0138
132-0140
132-0139
132-0132
1
1
1
1
1
1
1
1
;:
‘ - Included
in the 132-0093
keel cooling
only.
PART
DESCRIPTION
QTY.
USED
132-0074
132-0093
(132-0074)
Pump, Water
Repair Kit (Includes Parts
Marked *)
Pedestal
Body, Pump
Cover, Pump
Impeller
‘Gasket, Cover
‘Screw, Machine - Round Head,
Brass (#1 O-32 X 7/1 6“)
*Shaft and Bearing Assembly
‘Seal, Mechanical
●Ring, Seal Wear
*Cap, Wear Ring
Screw, Cap - Hex Head
Nut, Hex
Washer, Lock - SPrin9
Ring, Snap
Repair
Kit.
9
PART
NO.
QTY.
USED
132-0110
132-0111
1
132-0136
132-0137
132-0114”
132-0101
132-0091
132-0092
132-0112
132-0113
132-0138
132-0139
132-0140
132-0141
132-0142
132-0089
132-0132
1
1
1
1
1
1
1
6
1
1
1
1
1
1
13.2-0/252
1
‘1
PART
DESCRIPTION
Pump, Water
ReDair Kit (Includes’ Patis
’)
Marked
Body, Pump
Cover, Pump
“Impeller
*Seal
“Face, Wear
“Seat, Seal
*Gasket, Cover
*Screw, Cap - Hex Head, Slotted
Screw, Cap - Hex Head
●
Plug, Drain
Pedestal
‘Shaft and Bearing
RJng, Snap
Assembly
FUEL TRANSFER
PUMP AND INJECTION
SYSTEM
GROUP
,’.
*
0
e
:\!. -,,
REF;
NO.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
QTY.
USED
REF.
NO.
..
PART
DESCRIPTION
Repair Kit, Fuel Pump
(Includes Diaphragm
and Gaskets)
ELBOW, INVERTED MALE, FUEL PUMP INLET
45°- Spec A Only
502-0065
1
1
90°- Begin Spec B
502-0002
Pump, Fuel Transfer
1
149-1038
1
Gasket, Fuel Transfer Pump
149-0792
1
Gasket, Fuel Pump Bowl
149-0517
1
Screen, Fuel Pump Filter
149-0463
Bowl, Fuel Pump (Metal)
1
149-0662
Washer, Fuel Pump Mounting
2
149-1307
ELBOW, INJECTION PUMP INLET
1
Spec A Only
502-0054
1
Begin Spec B
502-0039
Pump, Fuel Injection
147-02191
(Includes Buttons 2,4, 12)
4
Stud, Injection Pump
520-0129
Mounting
1
Seal, O-Ring, Injection
509-0094
Pump to Crankcase
1
Tappet, Injection Pump
147-0182
1
Gasket, O-Ring, injection
147-0196
Pump Tappet
1
Shim Kit, Injection Pump
147-0145
Mounting
LINE, INJECTION PUMP TO NOZZLE
1
No. 1 Cylinder
149-1101
1
No, 2 Cylinder
149-1102
BUTTON, INJECTION PUMP PLUNGER
.119 - Marked 1 or A
1
147-0147
.116 - Marked 2 or B
1
147-0148
1
.113 - Marked 3or C
147-0149
.110 - Marked 4or D
147-0150
1
.107 - Marked 5 or E
1
147-0151
.104 - Standard, 11 or
1
147-0161
No Mark
1
.101 - Marked 6 or F
147-0152
.098 - Marked 7 or H
1
147-0153
1
.095 - Marked 8 or J
147-0154
1
.092 - Marked 9 or K
147-0155
1
.089 - Marked 10 or L
147-0156
1
.122 - Marked 12 or M
147-0190
1
.125 - Marked 13 or N
147-0189
1
.128 - Marked 14 or P
147-0188
.131 - Marked 15 or R
1
147-0187
1
.134 - Marked 16 orS
147-0186
149-1046
1
-.
PART
NO.
1
11
--
PART
NO.
QTY.
USED
17
850-0045
4
18
862-0015
4
19
20
ELBOW, INVERTED
502-0002
1
502-0065
1
147-0183
1
21
22
147-0136
147-0134
2
2
23
147-0141
2
24
25
147-0044
14?-0043
4
2
26
110-0419
2
27
28
LINE, NOZZLE
149-1056
149-1057
149-1058
29
502-0065
2
30
31
502-0102
501-0007
1
1
32
114-0022
4
33
526-0122
4
34
147-0259
1
35
800-0027
2
36
526-0022
4
FUEL
1
1
1
PART
DESCRIPTION
Washer, Lock - Spring (5/16)
Injection Pump Mounting
Nut, Hex (5/16-18), Injection
Pump Mounting
MALE- FUEL PUMP OUTLET
90°- Spec A Only
45°- Begin Spec B
Valve, Bleeder, Injection
Pump
Nozzle and Holder Assembly
Nozzle Only, Component
of
Nozzle & Holder Assembly
Flange, Injection Nozzle
Hold-down
Shield, Nozzle Heat, Steel
Gasket, Nozzle Heat Shield
(Asbestos)
Gasket, Shield to Head
(Copper)
RETURN
#1 Cylinder
#2 Cylinder
Line, Injection Pump to
Fuel Return Lines Tee
Elbow, Inverted (45°)
Nozzle (Fuel Return Line)
Tee, Return Lines
Line, Flexible (24’I)
Screw, Cap - Hex Head,
Special (5/16-18 x 2-3/4”)
Washer, Flat (1 1/32’ ID x
23/32” OD X 0,1345”, THK)
Ring, Retaining - Timing
Button
Screw, Cap - Hex Head
(5/16-18 X 7/8”)
Washer, Flat (21/64” ID x
9/16” OD X 1/16’ THK)
AIR CLEANER
AND FUEL FILTERS
GROUP
38
... ,
31
2’
,
.
-2
3
*
.,.
., .
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART
NO.
QTY.
USED
REF.
NO.
PART
DESCRIPTION
20
LINE, FUEL PUMP TOFILTERI
1
Spec A Only
149-0806
1
Begin Spec B
149-1190
2
Elbow, Inverted Male,
502-0041
Secondary
Filter Inlet and
Outlet - Spec A Only
1
Filter, Secondary
Fuel,
149-0408
Includes Cartridge
(Bleed
Plug 149-0769 is available
separately)
- Spec A Only
1
Cartridge,
Secondary
Fuel
149-0428
Filter - Spec A Only
1
Gasket, Secondary
Filter,
149-0456
Bowl to Cover - Spec A Only
1
Gasket, Secondary
Filter
149-0455
Cartridge to Head Spec A Only
1
Gasket, Secondary
Filter
149-0493
Cartridge to Retainer Spec A Only
LINE, FUEL SECONDARY
FILTER TO
INJECTION PUMP
1
501-0091
Spec A Only
1
Begin Spec B
501-0129
1
Gasket, Air Cleaner Adapter
141-0281
to Cylinder Head
ADAPTER, RESONATOR
Units with 12 Volt DC
1
140-0804
Units with 32 Volt DC
1
140-0816
Units with 24 Volt DC
1
140-0817
Plug, Pipe (1/4”) Air
1
505-0180
Cleaner Adapter and Intake
Manifold - Used on some
early models
Stud, Resonator Adapter
2
520-0011
Mounting
1
Gasket, Resonator
140-0584
Hose, Breather
1
503-0557
1
Resonator
140-0803
1
Screw, Cap - Hex Head
801-0074
(7/16-20 X 1-3/4’)
Begin Spec B
1
Washer, Flat (25/64” ID x
526-0066
9/16” OD X 1/16” THK)
Begin Spec B
1
Screw, Cap - Hex Head
801-0053
(3/8-24 X 1-3/4”)
Begin Spec B
2
Plug, Drain - Fuel Filters
502-0080
21
22
23
24
25
26
27
28
29
30
13
PART
NO.
QTY.
USED
PART
DESCRIPTION
.—— —
- INCLUDES GASKET
“-
HEATER, MANIFOLD
(12 volt)
154-0712
1
12 Volt Units
154-0712
3
32 Volt Units
154-0712
2
24 Volt Units
LEAD, GLOW PLUG TO AIR HEATER
#2 Cylinder
(12-1/4”)
336-1504
1
336-1505
1
#1 Cylinder
(5-1/4”)
1
Lead, Air Heater to Solenoid
336-1418
in Control
149-0769
Plug, Air Bleed, Secondary
1
Filter - Spec A Only
Clamp, Breather Hose
2
503-0170
Connector,
Primaty Fuel
1
502-0003
Filter Inlet - Begin Spec B
Elbow, Reducer - Secondary
1
502-0099
Fuel Filter Outlet Begin Spec B
Filter, Fuel - Primary 1
122-0325
Begin Spec B
1
122-0326
Filter, Fuel - Secondary
Begin Spec B
1
149-1185
Adapter, Fuel Filter - Begin
Spec B
.Washer, Flat (29/64’ ID x
1
526-0068
3/4” OD X 1/16” THK)
Begin SpeC B
31
149-1078
1
32
149-0846
1
33
140-0706
1
34
140-0705
1
35
508-0103
—.
2
36
508-0102
2
37
336-1051
1
38
800-0011
. ..
2
39
40
850-0040
870-0137
2
2
41
800-0026
3
42
850-0045
3
Filter, Fuel - Mounted
between Fuel Tank and
Transfer Pump - Spec A Only
Cartridge,
For 149-1078
Filter - Spec A Only
Gasket, Heater Adapter Units with 24 and 32 Volt DC
Plate, Heater Adapter Units with 24 and 32 Volt DC
Bushing, Sleeve - Mica
(24 & 32 Volt DC Units)
Washer, Flat - Mica
(24 & 32 Volt DC Units)
Lead. JumIJer - Air Heater wi{h 24 and 32 Volt DC
... Units
___
Screw, Cap - Hex Head
(1/4-20 X 2“)
Washer, Lock - Spring (1/4)
Nut, Self-Locking
(5/16 X 24)
Screw, Cap - Hex Head
(5/16-18 X 3/4)
Washer, Lock - Spring (5/16)
GOVERNOR
REF.
NO.
1
PART
NO.
GROUP
PART
DESCRIPTION
QTY.
USED
2
150-1084
150-1082
3
4
5
6
7
862-0003
150-1103
150-0823
150-1132
150-0939
8
870-0131
1
1
1
1
1
1
1
2
9
10
11
870-0133
850-0040
800-0005
1
2
2
12
150-1358
1
Spring, Governor
Stud. Adiustina
Nut, Hex (3/8-16)
Bracket, Governor Spring
Cover, Governor Spring
Linkage Assembly, Governor
Joint, Ball
Nut, Hex - With External
Tooth Lockwasher
(#1 O-32)
Nut, Self-Locking
(3/8-16)
Washer, Lock - Spring (1/4)
Screw, Cap - Hex Head
(1/4-20 X 3/4”)
,!
Joi’nt, Ball
l’;
11
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART
NO.
QTY.
USED
PART
DESCRIPTION
8
1
Clamp, Cable
Harness, Wiring
Screw, Hex Head
(3/8-16 X 2“)
Washer, Lock - Spring (3/8)
850-0050
3
800-0052
1
Screw, Hex Head
(3/8-16 X 1-1/2”)
1
Washer, Lock - Spring (3/8)
850-0050
191-0311
1
Spacer, Starter
2
800-0051
Screw, Hex Head
(3/8-16 X 1-1/4”)
2
Washer, Lock - Spring (3/8)
850-0050
Flange, Starter
191-0512
1
800-0046
Screw, Hex Head
1
(3/8-16 X 1/2”)
Nut. Hex (3/8-16)
864-0003
1
856-0010
Washer, Lock - External/Internal
1
Tooth (3/8)
Bracket. Starter
191-0365
1
STARTER (See Separate Group For Components)
191-0324
1
12 volt
191-0443
1
24 Volt (Optional)
CABLE, BATTERY (Select by Length)
416-0021
2
20-1/2” Long
416-0077
2
28-1/4” Long
t
Cable, Battery Jumper
416-0004
416-0096
338-0279
800-0054
STARTER
1
3
34
L
15
GROUP
;
9
L
k
16
a
\
L
11
\
10
‘,
+
7
0.
12
*(
2
3
/
14
t
1
‘4
—-----8
‘
15
STARTER
REF.
NO
1
2
3
4
5
6
PART
NO.
STARTER
191-0324
191-0443
ARMATURE
191-0712
191-0713
191-0432
191-1023
&
PARTS GROUP
PART
DESCRIPTION
QTY.
USED
1
1
12 volt
24 Volt
1
1
1
1
12 volt
24 Volt
Clutch
Head Assembly,
End
REF.
NO.
7
8
9
10
11
Commutator
CO IL PACKAGE, FIELD
191-1024
1
12 volt
191-1C43
1
24 Volt
PLATE ASSEMBLY, BRUSH
191-1025
1
12 volt
191-1042
1
24 Volt
191-1020
1
Spring Set, Brush
(Set of 4)
PART
DESCRIPTION
QTY.
USED
12
13
191-1026
191-0497
191-1027
191-1028
SWITCH,
191-0433
191-0715
191-1029
191-1030
1
1
1
1
SOLENOID
1
1
1
1
14
191-1031
1
15
BRUSH SET, SERVICE
191-0434
1
191-0714
1
191-1032
1
16
15
PART
NO.
Connector
Package
Bearing (Bronze), Drive End
Spring, Plunger
Core Assembly, Moving
12 volt
24 Volt
Yoke Parts Package
Stop and Lock Ring Package,
Pinion
Thrust Washer Package, Armature
(Use as Required)
12 volt
24 Volt
Yoke
26
25
%
MANIFOLD
~
REF.
NO.
1
NOTE:
AND THERMOSTAT
For plants with heat exchanger
PART
NO.
MANIFOLD,
154-0708
QTY.
USED
EXHAUST1
154-1592
1
2
154-1057
2
3
4
5
6
505-0110
502-0074
130-0510
502-0103
1
1
1
1
7
8
9
10
11
12
COVER, THERMOSTAT
1
309-0144
1
309-0161
1
505-0274
1
309-0145
1
309-0130
2
520-0143
1
309-0156
13
309-0154
14
869-0002
1516
1
:
503-0159
2
GROUP
or keel cooling
see also separate
group.
PART
NO.
REF.
NO.
PART
DESCRIPTION
WATER COOLED
All, except Heat Exchanger
Cooled Units Begin Spec C
Heat Exchanger
Cooled
Models Beoin S~ec C
Gasket, Exha-ust Manifold
to Head
Plug, 3/8”
Elbow, Inverted Male
Line, Water
Connector,
Inverted Male Thermostat
Cover Outlet
Plants WITHOUT
Keel Cooling
Plants WITH Keel Cooling
Plug, 1/8” Thermostat
Cover
Gasket, Thermostat
Cover
Thermostat
Stud, Thermostat
Cover
Switch, Hi-Temperature
cut-off
Cover, Thermostat
Switch For Plants with Switch
Mounted on Cover
Nut, Acorn - 5/1 6-24
Thermostat
Cover Stud
Elbow, Brass - Exhaust
Manifold Water Outlet
Hose, Rubber (1/2 x 34) Water Outlet and Inlet
QTY.
USED
PART
DESCRIPTION
4
1
17
18
503-0446
502-0080
Clamp, Water Hose
Plug (1/8”) - Manifold
End Cap (Used on some
early models)
- EXHAUST (With Provision for
19
20
21
TEE, REDUCING
Water Line)
505-0485
155-1058
154-0894
22
505-0625
1
23
505-0493
1
24
25
505-0359
503-0575
1
1
26
502-0237
1
27
503-0465
2
28
29
517-0041
850-0030
3
2
30
813-0096
2
31
526-0022
2
32
110-0445
4
33
526-0045
4
1
1
1
,,,
Early Models
Late Models
Tube Assembly, Water Hose
Adapter - Early Models
Nipple, Close (1-1/4”) Exhaust (Early Mocleis
Used Quantity of 2)
Elbow, Pipe (1-1/4” x 90°) Exhaust - Early Models
Plug, Exhaust Manifold End
Elbow, Exhaust Hose - Late
Models
Elbow, Brass - Water Hose
Adapter - Late Models
Clamp, Hose - Exhaust
Elbow - Late Models
Plug, Expansion
Washer, Lock - High
Temperature
Switch Mounting
Screw, Machine - Round
Head (#10-32 x 1/4”)
Washer, Flat (21/64” ID x
THK)
9/16” OD X 1/16
Nut, Hex (5/16-18) Hardened
Washer, Flat (21/64” ID x
5/8” OD X 1/8” THK)
.-.
16
‘“
HEAT EXCHANGER
GROUP
- BEGIN
SPEC C
22
,.
I
d
‘4
1
.
>
19
,7
31
REF.
NO.
.
PART
NO.
QTY.
USED
,1
2
3
130-0904
309-0282
502-0238
1
1
1
4
505-0098
1
5
505-0026
1
6
7
8
502-0304
502-0237
503-0612
1
1
2
9
10
130-0903
309-0145
1
1
11
309-0156
1
12
502-0237
3
13
14
15
16
17
18
503-0446
104-0550
132-0110
131-0130
511-0067
512-0042
12
1
1
1
1
1
19
20
130-0920
504-0006
1
1
21
130-0692
1
As Req.
22
23’
800-0054
2
PART
DESCRIPTION
PART
NO.
REF.
NO.
QTY.
USED
PART
DESCRIPTION
Washer, Lock - Spring (3/8)
Screw, Cap - Hex Head
(5/16-18 X 3/4”)
Washer, Lock - Spring (5/16)
Screw, Cap - Hex Head
(1/4-20 X 5/8”)
Washer, Lock - Spring (1/4)
Screw, Cap - Hex Head
(1/4-20 X 3/4”)
Washer, Lock - Spring (1/4)
Screw, Cap - Hex Head
(1/4-20 X 1/2”)
Washer, Lock - Spring (1/4)
Screw, Machine - Round Head
(#1 O-32 X 1/4”)
Washer, Lock - Spring (#IO)
Washer, Flat (11/32” ID x
1“ OD X 3/32” THK)
Washer, Flat (11/32” ID x
23/32” OD X 0.1345” THK)
Screw, Cap - Hex Head
(5/16-18 X 2-1/4”)
Exchanger,
Heat
Cover, Thermostat
Connector,
Thermostat
Cover
Outlet
Nipple, Pipe Thermostat
Cover
Coupling,
Pipe - Thermostat
Cover Valve
Elbow, Raw Water Pump Outlet
Elbow, Exhaust Manifold Inlet
Clamp, Heat Exchanger
Mounting
Bracket, Heat Exchanger
Gasket, Thermostat
Chamfer
(Also listed in Manifold
and Thermostat
Group)
Switch, High Temperature
cut-off
Elbow, Brass - Rubber Hose
Connections
Clamp, Hose
Pulley, Flywheel
*Pump, Water (Less Pulley)
Nut Bar - Pump Hold-down
Belt, Centrifugal
Water Pump
Pulley, Centrifugal
Water
Pump
Guard, Belt
Valve, Air Bleed
24
25
850-0050
800-0026
2
2
26
27
850-0045
800-0004
2
2
28
29
850-0040
800-0005
2
2
30
31
850-0040
800-0003
2
4
32
33
850-0040
813-0096
4
2
34
35
850-0030
526-0113
2
2
36
526-0122
2
37
800-0034
2
38
39
309-0130
154-1592
1
1
40
41
505-0625
155-1058
1
1
Bracket, Water Pump and
Governor Spring
Hose (#503-0110 Bulk .Hose Order by length -6 feet
required for all hoses)
Screw, Cap - Hex Head
(3/8-16 X 2)
42
43
505-0359
130-0959
) 3/
130-1&
1
1
44
17
‘ -
See Separate
1
Group
Thermostat
Manifold Exhaust - Water
Cooled
Nipple, Exhaust
Tee, Reducing - Exhaust
(With provision
for
Water Line)
Plug, Exhaust Manifold
Gasket, Heat Exchanger
Cleanout Cap
Cap, Cleanout - Heat
Exchqn~.
.—
for Component
Parts.
‘
HEAT EXCHANGER
GROUP OPTIONAL
EQUIPMENT
- SPEC A AND B
g-50
!
\\>,
\;
’15
,“
REF.
NO.
PART
NO.
QTY.
USED
1
130-0908
1
2
130-0568
1
3
502-0103
1
4
5
130-0524
502-0080
1
1
6
7
130-0589
130-0590
1
1
8
9
10
130-0519
502-0155
309-0145
1
1
1
11
309-0156
1
12
502-0237
5
13
14
503-0446
502-0238
6
1
15
16
17
18
132-0110
131-0130
511-0067
512-0042
1
1
1
1
19
20
130-0591
130-062?
1
t
REF.
NO.
PART
DESCRIPTION
Exchanger,
Heat (Replaces
early heat exchangers)
Line, Water - Expansion Tank
to Exhaust Manifold
Connector,
Inverted Male Expansion Tank Outlet
Tank, Expansion
Plug, 1/8” Expansion
Tank Fill Vent
Cap, Pressure
Neck and Adapter,
Expansion Tank Cap
Gasket, Neck and Adapter
Plug, 3/8” - Expansion Tank
Gasket, Thermostat
Chamber
(Also Listed in Manifold
and Thermostat
Group)
Switch, Hi-Temperature
cut-off
Elbow, Brass - Rubber Hose
Connections
Clamp, Hose
Nipple Brass - Manifold
Outlet Hose Connection
*Pump, Less Pulley
Nut Bar - Pump Hold-down
Belt, Centrifugal
Water Pump
Pulley, Centrifugal
Water
Pump
Guard, Belt
Liner Water - to Heat
Exchanger
10
PART
NO.
QTY.
USED
21
130-0692
1
22
503-0159
1
23
502-0074
1
24
130-0626
1
25
505-0101
1
26
505-0060
1
27
502-0049
1
28
504-0006
1
29
30
104-0550
130-0726
1
2
31
130-0727
2
33
800-0041
-2
34
821-0005
6
35
813-0096
2
36
37
38
850-0050
130-0892
503-0347
2
1
*
‘
PART
DESCRIPTION
Bracket, Heat Exchanger
and
Governor Spring Bracket
Hose, Rubber (1/2” I.D. x 34”
Total Length Required for
all Hoses)
Elbow, Inverted Male - .
Manifold Line Inlet (Also
Listed in Manifold and
Thermostat
Group)
Pencil Assembly, Zinc
Nipple, Close (3/8”) - Manifold
Outlet
Tee, Pipe (3/8”) - Manifold
Outlet
Bushing, Pipe (1/8 x 3/8) Manifold Outlet
Valve, Air Bleed - Manifold
Outlet
Pulley, Flywheel
Gasket, End Bonnet - Heat
Exchanger
Bonnet, Heat Exchanger
Screw, Cap - Hex Head
(5/16-18 X 4“)
Screw, Self-Locking
- Hex
Washer Head (#10-32 x 1/2”)
Screw, Machine - Round Head
(#10-32 X 1/4)
Washer, Lock - Spring (3/8)
Stiffener, Filler Neck
Hose. Rubber - OverflQw
.:
.. .. .
REF.’
NO.
PART
NO.
QTY.
USED
39
800-0054
2
40
800-0026
2
41
42
850-0045
800-0004
2
2
43
44
850-0040
800-0005
2
2
PART
DESCRIPTION
,/-’
PART
NO.
45
46
850-0040
800-0003
2
4
47
48
850-0040
800-0003
4
4
49
50
850-0040
850-0030
4
6
51
850-0030
2
‘ - For component
parts,
Screw, Cap - Hex Head
(3/8-16 X 2“)
Screw, Cap - Hex Head
(5/16-18 X 3/4”)
Washer, Lock - Spring (5/16)
Screw, Cap - Hex Head
(1/4-20 X 5/8”)
Washer, Lock - Spring (1/4)
Screw, Cap - Hex Head
(1/4-20 X 3/4)
SPECIAL PARTS FOR KEEL COOLING
OPTIONAL
EQUIPMENT
QTY .
USED
REF.
NO.
MODELS
PART
DESCRIPTION
Washer, Lock - Spring (1/4)
Screw, Cap - Hex Head
(1/4-20 X 1/2”)
Washer, Lock - Spring (1/4)
Screw, Cap - Hex Head
(1/4-20 X 1/2”)
Washer, Lock - Spring (1/4)
Washer, Lock - Spring (#IO)
(Early Models Only)
Washer, Lock - Spring (#IO)
refer to separate
group.
-
.--——--—-
:~
REF.
NO.
A%
●
✍
PART
NO.
QTY.
USED
PART
DESCRIPTION
Screw, Cap - Hex Head
(1/4-20 X 1/2”)
Washer, Lock - Spring (1/4)
Guard, Belt
Belt, V - Water Pump Drive
Pulley - Water Pump
Screw, Cap - Hex i-1~<~
-(1/4-20 X 3/4”)
Washer, Lock - Spring (1/4)
Nut Bar - Pump Hold-down
‘Pump, Water (less Pulley)
Screw, Cap - Hex Head
(5/16-18 X 3/4’)
Nut, Hex (5/16-18)
Screw, Cap - Hex Head
(1/4-20 X 5/8”)
Washer, Lock - Spring (1/4)
Bracket, Mounting - Water
Pump
Elbow, Pipe - Brass, Pump
Inlet
Clamp, Hose
Hose, Rubber - Pump to Block
Elbow, Pipe - Brass, Pump
Outlet
Pulley, Flywheel
1
800-0003
4
2
3
4
5
6
850-0040
130-0591
511-0068
512-0042
800-0005
4
1
1
1
2
7
8
9
10
850-0040
131-0144
132-0074
800-0026
2
1
1
2
11
12
850-0045
800-0004
2
2
13
14
850-0040
130-0692
2
1
15
502-0278
1
16
17
18
503-0183
503-0445
502-0250
2
1
1
19
104-0550
1
For Component
Parts see Separate
Group.
P ,“
..!? ‘m’
19
--
‘“-
}
so
,1’,,..
..
\
\
-.. -.’.
‘~,\
1
.-.
—
...
.-’\.
\
7
“1
Q
-..
..
------
REF.
NO.
.>. .
PART
NO.
405-1482
-, /“’
.
I
I
QTY.
USED
1
1
2
517-0126
800-0006
1
1
3
800-0015
1
4
5
6
7
8
140-0645
503-0269
503-0691
140-1266
813-0105
1
2
1
1
1
9
10
11
12
850-0030
870-0053
405-2209
508-0004
1
1
1
2
13
14
508-0008
508-0071
2
2
15
508-0115
1
16
17
18
405-1478
405-1456
808-0053
1
1
6
19
812-0150
4
20
405-1466
1
...
:,
21
28
406-0343
808-0053
5
5
PART
DESCRIPTlON
REF.
NO.
Kit, Installation
-Sound
Shield Group (Includes all
parts in this GrouP)
Plug, Button
Screw, Cap - Hex Head
(1/4-20 X 718”)
Screw, Cap - Hex Head
(1/4-20 X 3“)
Adapter, Air Intake
Clamp, Hose
Hose, Rubber - Air Intake
Intake, Air
Screw, Machine - Round Head
(#10-32 X l“)
Washer, Lock - Spring (#10)
Nut.
.. —.,Hex (#lo-32)
Band, Air’Duct
Grommet, Rubber - Water
Lines
Grommet, Rubber - Fuel Lines
Grommet, Rubber - Battery
Cables
Grommet, Rubber - Exhaust
Line
Plate, Cover
Panel, Access (Insulated)
Screw, Tapping - Round Head
(#14 x 3/4”)
Screw, Machine - Round Head
(1/4-20 X 5/8”)
panel, Side - Air Outlet
(Insulated)
- Includes
(2) Latch Assemblies Marked E
.Latch Assembly - Folding
Screw, Tapping - Round Head
(#14 x 314”)
m
PART
NO.
29
812-0150
30
405-1446
PART
DESCRIPTlON
QTY.
uSED
Screw, Machine - Round
(1/4-20 X 5/8”)
panel, End - Air Inlet
(Insulated)
- Includes
3
-1
31
870-0107
6
32
808-0053
6
33
812-0150
4
34
405-1454
1
35
405-1474
1
36
870-0097
20
37
808-0053
7
38
405-1471
1
39
812-0150
7
40
405-1468
1
41
800-0084
4
42
526-0195
4
43
44
45
46
862-0004
405-1431
405-1480
98-2330
4
1
1
1
47
48
870-0261
809-0030
3
3
i
,,
Head
(2) J Type Spring Sheet
Nuts
-J tYPe
Nut. Sheet SIJrin9
(#i4)
Screw, Tapping - Round Head
(#14 x 3/4)
Screw, Machine - Round Head
(1/4-20 X 5/8”)
panel, End - Front
(Insulated)
- Includes
(2) Latch Assemblies
Panel, Top (Insulated)
Includes (1) Latch Assembly
Marked G and (11) J Type
Spring Sheet Nuts
Nut, Sheet Spring - J Type
(#14)
Screw, Tapping - Round Head
(#14 x 3/4’)
Molding, Corner-Top
(Insulated)
- Includes (9)
J Type Spring Sheet Nuts
Marked +
Screw, Machine - Round Head
(1/4-20 X 5/6”)
Panel, Side (Insulated)
Includes (4) J Type sPrin9
Sheet Nuts
Screw, Cap - Hex Head
(7/16-14 X 4-1/2”)
Washer, Flat (29/64” ID x
3-I/4° OD X 1/8” THK)
Nut, Hex (7/1 6-1 4)
Pan, Drip - Oil
Base, Housing (Insulated)
--Decal, Fire Extinguisher
Access Hole
Nut, Speed (#8-32)
Screw, Tapping - Round
Heed ($8 X 1/4”)
,,
-.
-k_,
i
/ERATOR GROUP - ALTERNATOR
,#EC A THROUGH Z ‘
PORTION
-
1
7
27
29
.
204
194
REF.
NO.
PART
NO.
1
2
3
4
5
231-0112
205-0064
515-0006
234-0162
201-1120
6
7
,2
9
510-0047
232-0596
.
211-0146
10
11
12
520-0636
520-0612
212-1064
13
14
15
16
214-0059
234-0199
870-0177
RESISTOR,
304-0500
304-0534
232-1565
304-0006
520-0620
17
18
19
QTY.
USED
REF.
NO.
PART
DESCRIPTION
1
1
1
1
1
Adapter, Generator to Engine
Blower, Generator
Key, Blower to Crankshaft
Baffle, Generator Air
Rotor, Wound - Includes
Bearing and Blower
1
Bearing, Ball - Rotor
1
Clip, Bearing Stop
1
Stator Assembly, Wound
1
Bell, End - Alternator
to
Exciter
4
Stud, Generator Through
1
Stud, Rotor Through
2
Block, Guide - Collector
Ring
4
Brush. Collector
Rino
1
Cover, Air Outlet
1
Clip, Fastening
TAPPED ADJUSTING
1
Units with 12 Volt DC
1
Units with 24 and 32 Volt DC
1
Bracket, Resistor Mounting
2
Washer, Resistor Centering
1
Stud, Resistor Mounting
PART
DESCRIPTIC)N
QTY.
USED
20
866-0001
1
Nut, Acorn
Mounting
21
22
23
24
25
862-0015
232-0200
508-0095
332-0050
508-0112
4
1
1
1
1
26
27
204-0061
800-0050
1
2
28
29
850-0050
800-0051
4
2
30
870-0203
1
31
813-0098
5
32
33
34
35
850-0055
850-0045
850-0030
809-0046
4
5
1
Nut, Hex (5/16-18)
Washer, Thrust
Grommet, Rubber - Air Baffle
Clamp, Loop
Grommet, Rubber - Generator
Leads
Collector Ring
Screw, Cap - Hex Head
(3/8-16 X 1“)
Washer, Lock - Spring (3/8)
Screw, Cap - Hex Head
(3/8-16 X 1-1/4”)
Nut, Hex (7/1 6-20) Hardened
Screw, Machine - Round Head
(#1 O-32 X 3/8”)
Washer, Lock - Spring (7/16)
Washer, Lock - Spring (5/16)
Washer, Lock - Spring (#IO)
Screw, Tapping - Round Head
(#lo)
●
21
PART
NO.
Order
Serial
by description
Number.
1
giving
Model,
- Resistor
Spec and
......-
GENERATOR
SPEC.
GROUP
A
- EXCITER
THROUGH
PORTION
,,
Z
Y’
.,, -.
...
9A
11
1
1
;
I
9
‘!,$
,
,-
?
REF.
NO.
(Less Cover)
04SX1N3B
06SX51 N1 B
06 SX51N3B
209-0003
209-0005
209-0012
209-0013
234-0185
Exciter
1
Cover, Exciter
234-0185
234-0185
234-0185
2
1
Panel Only, Exciter
234-0188
234-0188
234-0188
234-0188
3
2
Reactor,
315-0099
315-0099
315-0104
315-0104
Gate
4
2
Gasket, Gate Reactor
Mounting,
Outer
232-1553
232-1553
232-1553
232-1553
5
2
Gasket, Gate Reactor
Mounting,
Inner
232-1551
232-1551
232-1551
232-1551
6
2
Retainer,
232-1552
232-1552
232-1552
232-1552
7
1
Stud, Gate Reactor
Mounting
8
1
Rectifier
Assembly,
Resistor
305-0387
305-0264
305-0388
9
2
Rectifier
Only, Power Field, Negative
305-0238
305-0238
h305-0238
9A
2
Rectifier
Only, Power Field, Positive
305-0239
Gate Reactor
1
Rectifier,
Field Flash
4
Rectifier,
Voltage
11
1
Resistor, Included in Rectifier
(150-Ohm, 5 Watt)
Assembly
11
1
Resistor, Included in Rectifier
(500-Ohm, 5 Watt)
Assembly
305-0240
305-0240
304-0512
304-0512
304-0476
Block, Terminal
332-0745
3~2-0745
332-0745
332-0746
332-0925
332-0746
332-0925
Strip, Block Marker
1
Resistor,
14
1
Resistor, Tapped,
UU-UIIIII,
Fixed (<
(mm”
‘k-
14
1
Resistor,
15
4
Washer, Resistor
02SX1 NIA)
Reactor, Voltage
I
I
1
I
I
500-Ohm
(425 Fixed, 75 Adj.)
~04-0527
304-0527
Centering
(Two Only Used for
I
bo4-oo15
304-0015
Mounting
~32-1474
232-1474
232-1474
232-1474
Control
b15-oloo
315-0100
315-0105
315-0105
232-1548
232-1548
304-0510
304-0510
1
~
Gasket, Voltage
19
1
Relay, Field Build-up
9n
.“
4
Stud (or Screw),
21
1
Clip, Tinnerman
22
1
Grommet,
23
1
Cover, Relay
24
1
Resistor,
25
1
Switch,
26
1
Washer, Retainer,
Control
~32-1 548
Reactor
I
‘
304-0527
304-0527
304-0015
304-0015
I
.
232-1548
I
Tapped
Rubber,
Resistor
Mounting
For 7/8” Hole
Fixed (250-Ohm,
A - Some Later Models use quantity
I
I
.
Residual
I
[
J
(425 Fixed, 75 Adj. )
Tapped,
Spacer, Resistor
UU
VVdl L)
‘n “’-’”
500-Ohm
17
,0
,“
NOTE:
305-0240
804-0476
1
I
305-0239
305-0239
332-0745
14
2
305-0239
305-0239
305-0240
Control
13
16
*305-0238
305-0239
10
1
305-0259
and Complete
9B
12
I
Complete
04 SX1N1B
1
1
I
PART NUMBER
PART
DESCRIPTION
QTY.
USED
304-0510
25 Watt)
Reset
Voltage
Control
526-0173
Reactor
of 3.
All 6.OMDJE Sets use Exciter 06SX51N3B (Except
6.OMDJE-55DR which uses 06SX51N1 B). The 7.5 MDJESets
use Exciter 04 SX1N3B (Except 7.5 MDJE-5DR which uses
04 SX1N1B),
23
304-0510
308-0175
308-0175
1
526-0173
526-0173
I
526-0173
I
I
GENERATOR
PARTS GROUP
- BEGIN
SPEC AA
,,
I
*49
‘2.3 ‘i.
43
(
29
20
47
%
44
,,,/
27
22
REF.
NO.
1
PART
NO.
2
STATOR,
220-2023
220-2205
220-2230
220-2015
220-2197
220-2222
220-2048
220-2155
220-2180
220-2040
220-2147
220-2172
201-2155
3
4
5
6
7
8
9
10
11
12
13
14
510-0112
232-2398
201-2151
515-0094
870-0284
205-0105
515-0103
526-0008
870-0131
358-0069
358-0070
853-0008,
QTY.
USED
REF.
NO.
PART
DESCRIPTION
WOUND
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
8
1
1
4
lPhase,50Hertz
(AC)-12Volt(DC)
lPhase,50”Hertz(AC)
-24Volt(DC)
lPhase,50Hertz
(AC) -32Volt(DC)
lPhase,60Hertz
(AC) -12Volt(DC)
lPhase,60Hertz
(AC) -24Volt(DC)
lPhase,60Hertz
(AC) -32Volt(DC)
3Phase,50Hertz
(AC) -12Volt(DC)
3Phase,50Hertz
(AC) -24Volt(DC)
3Phase,50Hertz
(AC) -32Volt(DC)
3Phase,60Hertz
(AC) -12Volt(DC)
3Phase,60HertZ
(AC)-24Volt(DC)
3Phase,60Hertz
(AC) -32Volt(DC)
Rotor Assembly, Wound Includes Parts Marked +
+Bearing, Rotor
+Spacer, Bearing
+Rotor, Wound - Exciter
+Key, Exciter Rotor
+Nut, Exciter Rotor Locking
+Fan, Generator
+Key, Fan
+Washer, Flat
+Nut, Hex (#10-32)
+Rectifier Assembly
(Positive)
+Rectifier Assembly
(Negative)
+Washer, Shakeproof
(#1 O)
PART
NO.
PART
DESCRIPTION
QTY.
USED
15
16
17
18
813-0100
211-0237
220-2009
234-0185
4
1
1
1
19
20
21
509-0094
520-0795
850-0050
1
4
4
22
850-0040
2
23
850-0040
2
24
850-0055
1
25
850-0040
1
26
850-0030
6
27
862-0011
4
28
870-0203
1
29
871-0010
1
+. Screw, Round Head (#1 O-32x 1/2”)
Bell, End
Stator, Wound - Exciter
Cover, End Bell
SeaI, Bearing (“O’ Ring}
Stud, Generator Through
Washer, Lock - Generator
Through Stud (3/8”)
Washer, Lock - End Bell Cover
Mounting
(1/4”)
Washer, Lock - Resistor
Bracket Mounting
(1/4”)
Washer, Lock - Rotor Through
Stud (7/1 6“ )
Washer, Lock - Resistor
Through Screw (1/4”)
Washer, Lock (#1 O)
Nut, Hex - Generator Through
Stud (3/8-1 6)
Nut, Hex - Rotor Through
Stud (7/1 6-20)
Nut, Hex - Resistor Tap
(#10-32)
.,!,
. .
+ - Included
24
in the Rotor Assembly
REF.
NO.
.
)’
PART
NO.
QTY .
USED
30
526-0260
2
31
526-0034
1
32
853-0013
2
33
815-0184
2
34
856-0003
1
35
800-0004
2
36
812-0165
2
37
813-0098
4
.
38
812-0150
2
39
812-0169
1
40
811-0098
1
41
520-0787
1
PART
DESCRIPTION
REF.
NO.
Washer, Flat -Exciter
Stator
Mounting
Washer, Flat -Rotor Through
Stud
Washer, Shakeproof
- Exciter
Stator Mounting (1/4”)
Screw, Tapping - Hex Head
with External Tooth Lock
Washer (#10-32 x 3/8”)
Washer, Shakeproof
-Resistor
Tap (#10)
Screw, Hex Cap - Exciter
Stator Mounting
(1/4-20 X 5/8”)
Screw, Machine - Ro’und Head
(1/4-20 X 4-1/2”)
Screw, Round Head - Alr
Baffle Mounting
(#10-32 X 3/8)
Screw, Round Head - Resistor
Bracket Mounting
(1 /4-20 X 5/8”)
Screw, Round Head - Resistor
Through (1/4-20 x 5-1/2”)
Screw, Round Head - Resistor
Tap (#1 O-32 x 3/8”)
Stud, Rotor Through
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
25
PART
NO,
QTY .
USED
234-0462
508-0112
1
1
234-0498
1
PART
DESCRIPTION
Baffle, Air
Grommet,
Rubber - 2-3/4 x
1-7/8” (Lead Outlet)
1
508-0095
Grommet, Rubber-25/32x21/32”
1
515-0006
Key, Fan
232-2418
1
Board, Connection
231-0161
1
Adapter, Generator
1
234-0491
Cover, Air Outlet
RESISTOR, TAPPED (Adjustable)
304-0500
1
12 and 24 Volt DC
1
304-0534
32 Volt DC
232-2399
1
Bracket, Resistor Mounting
304-0006
2
Washer, Centering - Resistor
Mounting
SWITCH ASSEMBLY, OVERSPEED - OPTIONAL
150-0956
1
60 Hertz
150-1861
1
50 Hertz
1
Bracket and Point Assembly,
150-1446
Overspeed - Optional
868-0004
1
Nut, Hex Jam - Overspeed
Switch Mounting
850-0040
2
Washer, Lock - Overspeed
Bracket and Point Assembly
Mounting
(1/4”)
2
Screw, Hex Cap - Overspeed
800-0003
Bracket and Point Assembly
Mounting
(1/4-20 x 1/2”)
Cover, End Bell - Sets with
Overspeed Switch
CONTROL
GROUP
.16
“1
.
21
e-’
25
2.7
26
‘
REF.
NO.
))
.4
PART
NO.
QTY.
USED
1
2
301-1962
301-1963
1
1
3
PANEL, CONTROL
1
301-1961
1
301-2376
4
301-1968
1
5
6
304-0006
301-3683
As Req.
1
7
307-0597
1
8
RELAY, SOLENOID
2
307-1046
307-0061
9
10
307-1046
1
307-0061
1
307-0845
1
307-0875
1
307-0623
RESISTOR,
304-0005
304-0247
304-0194
304-0268
11
332-0602
12
13
14
15
308-0154
308-0037
302-0446
RECTIFIER
305-0235
16
2
REF.
NO.
PART
DESCRIPTION
Box, Control
Cover, Control
through Z
17
Box - Spec A
18
Standard Units
Units with Overspeed Cut-off
Indicator Lamp - Optional
Bracket, Control Box
Mounting - Spec A thru Z
Washer, Resistor Centering
Saddle, Control Box - Begin
Spec AA
Relay, Ignition Start Spec A through Z
19
20
21
Start and Manifold Heater
(12 Volt DC) - Spec A
through Z
Start and Manifold Heater
(24 Volt and 32 Volt DC) Spec A through Z
Manifold Heater (12 and
24 Volt DC) - Begin
Spec AA
Manifold Heater (32 Volt DC)
- Begin Spec AA
Start (12 and 24 Volt DC) Begin Spec AA
Start (32 Volt DC) - Begin
Spec AA
Relav, Start Disconnect
22
23
24
25
26
1
ADJUSTABLE
32 Volt DC
1
(150-ohm, 25 Watt)
32 Volt DC
1
(100-ohm, 10 Watt)
24 Volt DC
1
(50-ohm, 25 Watt)
24 Volt DC
1
(5-ohm, 50 Watt)
Jumper, Heater Solenoid to
1
Start Solenoid
Switch, Start Stop
1
1
Switch, Manifold Heater
Ammeter, Charge (5-O-5)
1
1
358-0015
1
305-0254
1
For 12 and 24 Volt DC
(10 Amp, 100 Volt)
For 32 Volt DC
(12 Amp, 300 Volt)
Bracket, Rectifier
QTY.
USED
307-1129
1
28
856-0008
4
29
800-0024
4
30
850-0045
4
31
526-0115
4
32
33
GROMMET,
508-0117
508-0001
508-0183
301-2466
34
35
301-2467
815-0236
1
4
36
815-0178
4
38
PART
DESCRIPTION
STRAP. GROUND - CONTROL BOX
Spec A through Z
1
337-0052
Begin Spec AA
1
337-0036
RESISTOR, FIXED
12 Volt DC, 15-Ohm, 10 Watt
1
304-0032
12 Volt DC - Units with
1
304-0217
Low Oil Pressure Switch (l-Ohm,
10 Watt)
Units with Low Oil Pressure
1
304-0003
Switch (5-ohm, 50 Watt)
(32 Volt DC)
24 Volt Dh
1
304-0276
(75-ohm, 10 Watt)
Mount, Rubber - Control Box
4
402-0078
Block, Terminal (5 Place)
1
332-0604
Strip, Marker (4, 5, 6, 7,
1
332-0739
8, 9)
Block, Terminal ( 8 Place) 1
332-0706
Load
Holder, Indicator Lamps 2
322-0069
Optional - Begin Spec AA
Strip, Block Marker (B+,
1
332-0616
1,2, 3,H)
Lamp, Indicator (Low Oil
2
322-0004
Pressure and Overspeed) Optional - Begin Spec AP.
SWITCH, EMERGENCY-UNITS
WITH LOW OIL
PRESSURE SWITCH-OPTIONAL
For Units Without Indicator
1
320-0104
Lamps
For Units With Indicator
1
320-0221
Lamps (Includes Micro
Switch)
27
37
27
PART
NO.
RUBBER
1
1
1
1
Relay, Overspeed - Optional
- Begin Spec AA
Washer, Lock - Bracket to
Generator Frame (5/1 6“)
Screw, Hex Cap - Control Box
to Bracket (5/16-18 x 1/2”)
Washer, Lock - Control Box
to Bracket (5/1 6“)
Washer, Flat - Control Box
to Bracket (5/1 6“)
1-3/8” Hole
1-1/16” Hole - Spec A thru Z
1-3/4” Hole - Begin Spec AA
Cover, Output Box - Begin
Spec AA
Box, Output - Begin Spec AA
Screw, Bracket to Generator
Frame (5/16-18 x 5/8”)
Screw, Machine - Hex Head
(#10-32 X 5/8”)
4
853-0008
Washer, Lock - External
Tooth (#1 0)
VOLTAGE REGULATOR ASSEMBLY-BEGIN
SPECAA
(See Separate Group for Components)
305-0532
1
Not Adjustable
305-0533
1
Adjustable
VOLTAGE
REGULATOR
GROUP
- BEGIN
SPEC AA
/“-”
10
7
r
1
6
-22
L
11
25
REF.
NO.
PART
NO.
1
815-0263
2
3
4
850-0030
301-3714
815-0263
5
6
850-0030
VOLTAGE
305-0532
QTY.
USED
PART
DESCRIPTION
Screw, Machine- Hex Head,
Slotted (#1 O-32 x 3/8”)
4
Washer, Lock - Spring (#10)
1
Cover, Voltage Regulator
Screw, Machine - Hex Head ,
4
Slotted (#l 0-32 x 3/8”)
Washer, Lock - Spring (#IO)
4
REGULATOR ASSEMBLY
1
Without Voltage Adjustment
4
$1
:~~$fi
~;:;:;~:~;~;:;;
,
7
#’
8
815-0190
4
9
853-0005
4
10
11
320-0505
812-0070
1
4
12
13
870-0183
315-0391
4
1
“)
(Includes Parts Marked t)
●tPrinted Circuit Board Assy.
(VR21 ) (See Separate Group
For Components)
‘t Screw, Tapping - Round
Head (#8 -32 x 3/8”)
“t Washer, Lock - External
Tooth (#8)
“tCircuit
Breaker (CB21)
“t Screw, Machine - Round
(#6-32 x 1-1/4”)
Head
‘tNut, Hex (#6-32)
‘tReactor
(CMR21)
—
REF.
NO.
PART
NO.
14
15
16
17
18
315-0386
303-0103
303-0194
517-0045
812-0027
1
1
1
1
1
19
20
21
853-0001
860-0003
812-0063
1
1
2
22
870-0183
2
23
24
25
QTY.
USED
PART
DESCRIPTION
●tTransformer,
Voltage (T21 )
7Rheostat (R21)
tKnob
“Plug, Dot Button
‘Screw, Machine - Round Head
(#4-40 x 1/4”)
* Washer, Lock - External Tooth
“ Nut, Hex (#4-40)
‘tScrew,
Machine - Round Head
(#6-32 X 1/2”)
“tNut, Hex with External Tooth
Lockwasher
(# 6-32)
1
‘tTerminal
Strip (TB21 )
332-1647
301-3713
‘tPanel,
Mounting
WIRING HARNESL - VOLTAGE REGULATOR TO
EXCITER STATOR
338-0744
1
Used on Unhoused Sets
338-0755
1
Used on Housed Sets
‘ - Parts Included in Non-Adjustable
Voltage RegulatorAssembly.
t - Patis Included in Adjustable-Voltage
Regulator Assembly.
,
-
PRINTED
CIRCUIT
BOARD
ASSEMBLY
GROUP
- BEGIN
SPEC AA
4
.
.
“E
6
—HI-3
Rllu
R12U
CR7 ‘~
dui
—TB1
300-[006
REF.
DES
)
PART
NO.
QTY.
USED
300-1006
356-0039
355-0006
355-0005
355-0015
355-0015
355-0006
355-0005
355-0016
355-0031
355-0017
355-0015
359-0036
359-0025
357-0004
357-0004
359-0026
357-0004
357-0021
365-0002
357-0021
357-0021
365-0002
332-1511
363-0069
812-0029
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
14
2
2
H2
526-0257
2
H3
860-0003
367-0005
517-0127
362-0017
361-0003
2
1
2
1
1
cl
C2
C3
C4
C5
C6
C7
C8
C9
Clo
cl 1
CR1
CR2
CR3
CR4
CR5
CR6-11
CR12
CR13
CR14
CR15
CR16
E1-14
E15-16
HI
ICI
MPI-2
Q1
Q2
1
1
1
REF.
DES.
PART
NO.
Printed Circuit Board Assembly
Capacitor,
Electrolytic
(100 Mfd,10 VOlt)~~
Capacitor,
Plastic (.47 Mfd, 200 Volt)
R3
Capacitor,
Plastic (.22 Mfd, 200 Volt)
R4
Capacitor,
Plastic (.1 Mfd, 200 Volt)
R5
Capacitor,
Plastic (.1 Mfd, 200 Volt)
R6
Capacitor,
Plastic (.47 Mfd, 200 Volt)
R7
Capacitor,
Plastic (.22 Mfd, 200 Volt)
R8
Capacitor,
Plastic (1 Mfd, 100 Volt)
R9
Capacitor,
Ceramic (.39 Mfd, 100 Volt) R1O
Rll
Capacitor,
Plastic (.47 Mfd, 400 Volt)
R12
Capacitor,
Plastic (.1 Mfd, 200 Volt)
R13
Diode
R14
Diode
R15
Rectifier
Rectifier
R17
Diode
R18
Rect[fler
R19
Rectifier
R20
Rectifier
R21
R22
Rectifier
R23
Rectifier
R24
Rectifier
R25
Terminal, Lug
R26
Heatsink, Diode
Screw, Machine - Roundhead
R27
(#4-40 X 3/8”)
Washer, Flat (1/8i’ID
x 5/16 “ OD
R28
X l/32’’ THK)
TB 1
Nut, Hex (#4 -40)
Integrated Circuit
Cover, Potentiometer
Transistor
Transistor
350-0423
350-0443
350-0447
350-0398
350-0466
351-0202
350-0455
350-0435
350-0459
350-0435
353-0048
353-0048
351-0293
350-0363
350-0351
350-0351
351-0332
351-0240
351-0211
351-0234
350-0973
350-0512
351-0353
351-0349
303-0168
PART
DESCRIPTION
29
PART
DESCRIPTION
QTY.
USED
1
1
1
1
1
1
1
‘1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
303-0164
1
350-0355
332-1566
1
1
Resistor
Resistor
Resistor
(33,000-Ohm,
(220,000-Ohm,
(330,000-Ohm,
Resistor
(3,000-Ohm,
1/2
watt,
5°/0)
Resistor
(2
1/2
Watt,
50/.)
Resistor
Resistor
Resistor
1/4 Watt, 10/.)
(1 ,240-Ohm,
(270,000-Ohm,
1/2 Watt, 5°/0)
(100,000 -C)hm, 1/2 Watt, 50/’)
Resistor
(1
Resistor
(1 00,000-Ohm,
Resistor
(4,000-Ohm,
5 Watt,
5“/0)
Resistor
(4,000-Ohm,
5 watt,
50/0)
Resistor
Resistor
1/4 Watt, 10/.)
(100-Ohm, 1/2 Watt, 50/0)
(33-Ohm, 1/2 Watt, 5°/0)
(33-Ohm, 1/2 Watt, 5°/0)
Resistor
(28,000-Ohm,
Resistor
(3,090-Ohm,
Resistor
Resistor
Megohm,
Megohm,
1/2 Watt, 50/o)
1/2 Watt, 596)
1/2 Watt, 50/.)
1/2
watt,
1/2
5°/0)
Watt,
So/o)
(1 1,000-Ohm,
1/4
Watt,
1°/0)
1/4 Watt, 1°/0)
Resistor
(1,530-Ohm,
1/4 Watt, 10/~)
Resistor (2,670-Ohm,
1/4 Watt, 10/.)
Resistor (270-Ohm, 2 Watt, 5°/0)
Resistor (l O-Ohm, 1/2 Watt,loO/~)
Resistor (46,400-Ohm,
1/4 Watt, 1°/0)
Resistor (42,200-Ohm,
1/4 Watt, 1°/0)
Potentiometer
(5,000-Ohm, 2 Watt, 20°/0)
Potentiometer
(8,000-Ohm, 2 Watt, 20°/0)
Resistor (47-Ohm, 1/2 Watt, 50/.)
Printed Wiring Board
SERVICE
NOTE:
REF.
NO.
KITS AND MISCELLANEOUS
For other kits, refer to the group
in question.
PART
NO.
98-1807
168-0106
155-1004
155-0955
OVERHAUL
522-0241
522-0257
525-0216
QTY.
USED
for the part
PART
DESCRIPTION
Decal Kit
Gasket Kit, Plant
Muffler, Aqualift (Includes
Hull Strainer)
1
Installation
Package Aqualift Muffler
KIT, ENGINE
1
Spec A Only
Begin Spec B
1
Paint, Touch-up
(pressurized
1
can) 16 ounce - Marine White
Enamel
1
1
1
HARDWARE
IDENTIFICATION
Illustrated
hardware
items are only for identification
catalog are steel SAE grade five (5) or lower (zinc
indica{es differently,
Al~dimensionk
“are in inches.
purposes. All hardware items listed throughout
this parts
plated with clear chromate dip) unless parts description
WASHER
aQ@
EXTERNAL
LOCK
INTERNAL
TOOTH
LOCK
(ET)
TOOTH
EXTERNAL-INTERNAL
TOOTH
(IT)
LOCK
SPRING
COUNTERSUNK
(EIT)
EXTERNAL
“FLAT
LOCK
TOOTH
LOCK
‘ - Flat washer dimensions
and Thickness
(Thk).
given are: Inside Diameter
(ID), Outside
Diameter
(OD)
BOLT AND SCREW TYPES
CARRIAGE
ROUND
BOLT
TRUSS
HEAD
HEXAGON
BINDER
HEAD
OVAL
WASHER
HEAD
PAN HEAD
SQUARE
HEAD
HEAD
HEXAGON
SOCKET
HEAD
FILLISTER
HEAD
TWELVE
POINT
HEAD
FLAT
SLOTTED
SOCKET
En
SET
L - Measure
length
between
these points.
INTERNAL
DRIVE TYPES
r
Nominal
size (fractional
Number
of threads
Length
in inches
@@oo
CROSS
SLOTTED
RECESSED
SIX PoINT
TWELVE
POINT
rr
SOCKET
SOCKET
(PHILLIPS)
1/4-20
X 3/4
NUT TYPES
Dm
FULL
STD. #35
HEXAGON
JAM
HEXAGON
HEXAGON
WASHER
mwfi
SQUARE
WING
HEAD
ACORN
SET
diameter
per inch
or screw
number)
Source Exif Data:
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