968 0221 Onan MDJF (spec A AD) Marine Diesel Gensets Parts Manual (10 1988)
User Manual: 968-0221 Onan MDJF (spec A-AD) Marine Diesel Gensets Parts manual (10-1988)
Open the PDF directly: View PDF 
.
Page Count: 62
| Download | |
| Open PDF In Browser | View PDF |
The following catalog
has gaps in its page
numbers, or doesn’t
have any numbers.
We have chosen to
leave the page
numbering in the
order that Acrobat
assigns it.
mm
Parts
Manual
MIDJIIF’
GenSets
a
Replaces
7-82 (Spec A-AB)
Printed In U.S.A.
SAFETY PRECAUTIONS
MODEL IDENTIFICATION
The following symbols are used in Onan manuals to alert
To avoid errors or delay in filling your parts order, always
users to the potentially dangerous
give the MODEL, SPEC NO., and SERIAL NO. from the
maintenance
of the equipment
conditions
relating to
and replacement
of parts.
e
,
Onan nameplate.
Please read and observe.
For handy reference, insert your nameplate
This symbol
warns of immediate
hazards which will result in severe
injury or death.
personal
information
.
in the spaces below:
This symbol refers to a hazard or
m
unsafe practice which can result
in severe personal injury or death.
MODEL AND SPEC NO.
SERIAL NO.
@@l
in personal
This symbol refers to a hazard or
unsafe practice which can result
injury or product or property damage.
PRODUCT SAFETY PRECAUTIONS
Imiiimd
Contact
with USED ENGINE OILS has been identified
some USA state agencies
changing
engine
as causing
by a United States federal agency and
CANCER or REPRODUCTIVE
oils take all necessary
precautions
TOXICITY When checking
not to ingest,
breathe
or
the fumes or contact
the used oil.
Pw!!w!J
Contact
with ASBESTOS has been identified
state agencies
gaskets
gaskets!
as causing
take all necessary
Use adequate
by a United States federal agency and some USA
CANCER or REPRODUCTIVE
precautions
ventilation
not to ingest,
and wear protective
TOXICITY
breathe
When handling
or contact
engine
the dust from the
,
g/eves, masks and clothing.!
I
IAWARNINGI
I
Contact
identified
with BENZINE and LEAD, found in “gasoline,
fuel additives
and solvents
by a United States federal agency and some USA agencies
REPRODUCTIVE
using solvents
liquids.
.
J
TOXICITY When checking,
take all necessary
Use adequate
ventilation
precautions
draining
or adding
not to ingest,
and wear protective
gasoline
breathe
has been
as causing
CANCER or
and fuel additives,
the fumes, or contact
gloves, masks and clothing!
or
the
●
General
.
.
For parts or service, contact the dealer from
Authorized
Onan Parts and Service Center.
To avoid errors or delay in filling
Onan nameplate.
Information
whom
you purchased
this equipment
or refer to your Nearest
your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the
0
B
J
MODEL
SERIAL
AND
SPEC
NO.
NO.
M-1149
For handy
reference,
insert
“YOUR”
nameplate information
in the spaces above.
TAKE
ALL
NOT To
HAVE
NECESSARY
INGEST,
BEEN
PRECAUTIONS
BREATHE
IDENTIFIED
THE
BY
WHEN CHECKING
FUMES
FEDERAL
OR CONTACT
AND
SOME
OR CHANGING
THE
STATE
OIL.
ENGINE
USED
AGENCIIES
OIL
ENGINE
AS
OILS
CAUSING
CANCER.
.
TAKE
.
ALL
NECESSARY
PRECAUTIONS
INGEST,
BREATHE,
OR CONTACT
AND WEAR PROTECTIVE
GLOVES,
IDENTIFIED
BY
FEDERAL
AND
WHEN HANDLING
DUST
NASK
SOME
ENINGE
FROM GASKETS.
AND CLOTHING.
STATE
ii
AGENCIES
GASKETS.
DO NOT
USE ADEQUATE
VENTILATION
ASBESTOS
HAS BEEN
AS
CAUSING
CANCER.
, Index
TITLE
INTRODUCTION
●
.
.
●
PAGE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...-2
GENERATORSETDATATABLE
STANDARDPARTS
SEHION
Base, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . --..-...-10
Block, Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...-4
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -- 6
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - . ...-40-43
Cooiing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. --.-26
Crankshaft
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..-.7
Exciter, Generator-SpecAthrough
Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - 34-37
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..--7
Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - .--.-..12
Generator
SpecAthroughZ
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Begin SpecAA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..-=
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - . . ..-..-.13
Head, Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. -....8
injection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .- ...-16
intake System, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -.....-..14
Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...-11
Piston and Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3
Pump Parts, Water(SeaWater)
SetsWithoutHeatExchanger(131-0152)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...-...28
SetsWith HeatExchanger
Priorto Serial Number0875975283During
SpecAA(132-0115)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Begin Serial Number0875975283During
SpecAA(132-0147)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Regulator,Voltage
SpecN4throughAC
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Begin SpecAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Service Kitsand Miscellaneous..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . --.-..46
Solenoid, Stop
PriortoSerial
NumberE810558209
During SpecAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...20
Begin Serial NumberE810558209
During SpecAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...21
Start Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...18
Starter
Mitsubishi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...24
Prestolite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
StarterParts
Mitsubishi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Prestolite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...23
SPECIAL PARTSSECTION
control . . . . . . . . . . . . .
Exchanger, Heat . . . . . .
injection System . . . . . .
[ntake System, Ah . . . . .
Start Disconnect . . . . . .
.
*
●
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..2
.
.
.
.
.
-WorkboatModels
.............
.............
.............
.............
.............
OPTIONALPARTS SECTION
Cooling, Keel . . . . . . . . . . . . . . . . . . . . . .
Exchanger,Heat
SpecAthroughC
........ .........
Begin Spec D . . . . . . . . . . . . . . . . . . . .
Exhaust System, Aqualift . . . . . . . . . . . . .
Filter
Oil(HeavyDuty)
..... .............
Voltage Regulator . . . . . . . . . . . . . . . . .
Housing, Sound Shield . . . . . . . . . . . . . . .
PumpParts,Water
(CaptiveWater)
SetsWith HeatExchanger(132-0110)
..
SetsWith Keel Cooling (132-0074).. . . .
Switch, Overspend . . . . . . . . . . . . . . . . . .
Thermostat, Low EngineTemperature
...
.
.
.
.
.
(SpecAthroughZ)
............. ..
............. ..
...............
...............
...............
.
.
.
.
.
.
.
.
.
.
....
....
....
....
....
..
..
..
..
..
....
....
....
....
....
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
...
...
...
...
...
......
......
......
......
......
..
..
..
..
..
...
...
...
...
...
.
.
.
.
.
. . . . . . . . . 48
--.....--47
. . . . . . ...48
. . . . ...-.47
. . . . . . ...47
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .- . ...55
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 52
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - -....--57
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...-58
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
~
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
..
..
..
..
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. ...54
. . . . 56
...-60
. ...56
INTRODUCTION
This catalog applies to the standard MDJF Generator Sets as listed in the Generator Set Data Table. Parts are arranged in
groups of related items and each illustrated part is identified by a reference number corresponding to the same reference
number in the parts list. Unless otherwise mentioned in the description or page heading, parts are interchangeable between
models. Parts illustrations are typical. Using the model and specification number from your generator set nameplate, select
parts that apply to your set. Right and left sides are determined by facing the engine end (front) of the set.
●
✌
NOTE:
In prior issues of this parts catalog 12 Volt DC sets were designated by Parts Key Number 1 arrd32 Volt DC
sets were designated
by Parts Key Number 2 in the Generator Set Data Table. In this issue these Parts Key
Numbers are no longer used. Instead, replacement
parts that differ due to DC voltaae are identified
in the
description
as 12, 24 or 32 Volt DC and can be ordered accordingly.
GENERATOR SET DATA TABLE
MODEL
SPECIFICATION
AND
NUMBER
WATTS
VOLTS
ELECTRICAL
DATA
HERTZ
12.0
12.0
12.0
12.0
12.0
12.0
MDJF-53cR/”
MDJF-53R/’
MDJF-55DR/’
MDJF-57R/’
MDJF-58R/’
MDJF-518R/”
12000
12000
12000
12000
12000
12000
120/240
120/240
120/240
220/380
127/220
*
50
50
50
50
50
50
15.0
15.0
15.0
15.0
15.0
MDJF-3cR/’
MDJF-3R/”
MDJF-4R/”
MDJF-5DR/”
MDJF-18R/”
15000
15000
15000
15000
15000
120/240
120/240
120/208
120/240
*
60
60
60
60
60
18.5 MDJF-3CR/”
18500
120/240
60
12.0 MDJF-53R3/’?
12000
120/240
50
15.0
15.0
15.0
15.0
15000
15000
15000
15000
120/240
120/240
120/240
120/208
60
60
:
15000
120/240
60
15000
15000
120/240
120/208
60
60
MDJF-3CR4/”7
MDJF-3R3/’7
MDJF-3R4/”-)
MDJF-4R4/”7
15.0 MDJF-3cE/”
(Formerly 15 MDJF-3E3836/”)
15.0 MDJF-3cE/”
15.0 MDJF-4E/*
WIRE
..
PHASE
3
4
4
4
12
..
1
1
3
3
3
3
1
1
3
3
3
3
4
4
12
..
1
3
1
..
1
1
3
3
4
.,
:
1
3
4
1
3
These are Workboat Models manufactured
during specification
letters Athrough
Z. For replacement parts, refer first to the
Special Parts Section for Work boat Models. Parts not in that section refer to the Standard Parts Section. When referring to the
Standard Parts Section reference to Specification
Letter or Voltage also applies to these sets.
“ - The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter(s). The
specification number denotes customer requested options or deviations from a standard (1A, 1B,... lAA, lAB) model. The specification Ietteradvances (A to B,
B to C...Z to AA, AA to AB) with major manufacturing changes.
““ - These generators have four load wires which are reconnectable for 120 volt, 2 wire service or 240 volt, 2 wire service or 120/240 volt, 3 wire service,
* - Broad range reconnectable sets, refer to connection diagram inside outlet box cover.
t - These sets have an optional 24 or 32 Volt DC cranking system for engine requirements only (not auxiliary DC loads). These sets, manufactured during
specification letters A through Z, are recognized by the number3 (24 Volt DC) or4 (32 Volt DC) appearing in the model just before the diagonal line (/) as shown
in the Generator Set Data Table above. This number designation is not used after specification letter Z,
.
STANDARD PARTS SECTION
.
This section
contains
standard
parts applicable
to models
2
listed in the generator
set data table.
●
PISTON AND ROD
.
REF.
NO.
1
2
PART
NO.
QTY.
USED
PART
DESCRIPTION
RING SET, PISTON
113-0137
4
Standard
113-0137-05
4
.005” Oversize
113-0137-10
4
.010 Oversize
113-0137-20
4
.020 Oversize
113-0137-30
4
.030’ Oversize
113-0137-40
4
.040” Oversize
PISTON AND PIN (Includes Pin Retaining
112-0176
4
Standard
112-0176-05
4
.005” Oversize
112-0176-10
4
.010’ Oversize
112-0176-20
4
.020’ Oversize
112-0176-30
4
.030” Oversize
112-0176-40
4
.040 Oversize
REF.
NO.
3
4
5
6
●
3
QTY.
USED
7
112-0117
112-0085
114-0168
BEARING HALF,
114-0164
114-0164-02
114-0164-10
114-0164-20
114-0164-30
114-0170
8
805-0012
Rings)
.
PART
NO.
4
8
PART
DESCRIPTION
Pin, Piston
Ring, Retaining
Rod Assembly, Connecting
~ONNECTING
ROD
8
Standard
8
.002” Undersize
8
.010” Undersize
8
.020” Undersize
8
.030’ Undersize
8
Bushing Half, Piston Pin Connecting
Rod
8
Bolt, Place (Special)
CYLINDER
BLOCK
.
15
.
22—
0
e“’.
\17
,
30
ST
A7
VI
50
7’
5
5
a?
(’/’7
*
i)
“
.
C2-1W2-1
,
●
4
CYLINDER
●
REF.
NO.
1
i
2
3
4
5
6
7
8
9
10
11
12
13
●
14
15
16
17
18
19
20
21
22
23
PART
NO.
QTY.
USED
BLOCK
PART
DESCRIPTION
Block Assembly, Cylinder
(Includes Tappets and Parts
Marked “)
“Pi~te, Rear Bearing
1
101-0337
1
“Gasket and Shim Kit, Rear
101-0386
Bearing Plate - Includes
Bearing Plate Mounting
Washers
BEARING, MAIN - FRONT AND REAR
2
‘Standard
101-0359
.002’ Undersize
101-0359-02
2
.010” Undersize
101-0359-10
2
.020” Undersize
101-0359-20
2
.030 Undersize
101-0359-30
2
BEARING HALF, MAIN - CENTER
2
“Standard
101-0361
.002’ Undersize
101-0361-02
2
.010 Undersize
101-0361-10
2
.020 Undersize
101-0361-20
2
.030 Undersize
101-0361-30
2
2
“Bolt, Center Bearing Housing
101-0342
Pin, Center Bearing Housing
2
516-0149
“Pin, Thrust Washer
4
516-0072
“Washer, Camshaft Thrust
104-0420
2
1
“Bearing, Camshaft - Front
101-0363
1
“Bearing, Camshaft - Rear
101-0365
1
“Bearing, Camshaft - Center
101-0364
“TUBE, CRANKCASE OIL
Front
1
120-0586
1
Rear
120-0585
1
“Plug, Expansion - Rear
517-0053
Camshaft Opening
“PLUG, EXPANSION - CYLINDER BLOCK
4
1-7/16”
517-0059
1-9/16
2
517-0096
1-3/4’
1
517-0097
1
Seal, Crankshaft - Rear
509-0086
“Bolt, Rear Bearing Plate
6
805-0019
(Special)
TUBE, OIL FILL
1
123-0681
Spec A
1
Begin Spec B
123-1086
1
Gasket, Oil Fill
123-0667
CAP AND INDICATOR
1
123-0698
Spec A
1
Begin Spec B
123-1056
1
Gasket, Cap
123-0191
1
“Plug, Core Hole - Begin
517-0103
Spec C
Washer, Lock - Spring (5/1 6“)
3
850-0045
110-2450
1
REF.
NO.
PART
NO.
24
800-0026
3
25
26
27
505-0056
505-0449
505-0027
1
1
1
28
502-0153
1
29
30.
516-0141
526-C1245
2
6
31
123-1061
1
32
33
503-0564
503-0197
1
2
34
123-1045
1
35
36
516-0177
123-1049
1
1
37
503-0563
1
38
503-0562
1
39
870-0240
4
40
505-0690
1
41
505-0682
1
42
505-0674
1
43
44
503-0170
123-0787
4
1
45
123-0645
1
46
123-0865
2
47
800-0026
2
48
49
850-0045
526-0035
2
2
50
101-0356
1
51
800-0047
2
52
526-0066
2
QTY.
USED
PART
DESCRIPTION
Screw, Cap - Hex Head
(5/16-18 X 3/4”)
Plug, Pipe - Square Head (1/2”)
Nipple, Pipe (1/4 x 6) Water Drain
Coupling, Pipe (1/4”) Water
Drain
Plug, Pipe (Brass) 1/4” Hex
Head - Water Drain
“Pin, Gearcase Locating
“Washer, Bearing Plate
(Special)
Damper, Breather Pulsation Spec A and B
Hose, Overflow - Spec A and B
Clamp, Overflow Hose Spec A and B
Cover, Breather Pulsation
Damper - Spec A and B
Pin, Cotter - Spec A and B
Gasket, Cover - Spec A
and B
Hose, Cover to Manifold Spec A and B
Hose, Cover to Breather
Cap - Spec A and B
Nut, Self-Locking
(Washer
Base) #1 O-32 - Spec A and B
Nipple, Pipe (1/2” x Close)
Spec A and B
Tee, Pipe (1/2”) Spec A
and B
Nipple, Half - Pipe
(1/2” x 2-1/2”) Spec A and B
Clamp, Hose - Spec A and B
Cap, Breather Tube - Spec A
and B
“Tube, Breather - Spec A
and B
Filter, Breather Tube Spec A and B
Screw, Cap - Hex Head
(5/16-18 X 3/4”)
Washer, Lock - Spring (5/16)
“Washer, Flat (17/32” ID x
7/8’ OD X 1/8” Thk)
“Housing, Bearing - Center Main
(Includes Pins)
#Screw, Cap - Hex Head (3/8-1 6 x
5/8”) Begin Spec AC (Wet Hole)
#Waeher, Flat- Copper (25/64” ID x
9/16” OD x 1/16” Thk) Begin
Spec AC (Wet Hole)
“ - Parts Included in 110-2450 Cylinder Block Assembly
#- See Optional Heat Exchanger Group Begin Spec D and
Keel Cooling Group for Other Related Wet Hole Hardware.
5
t
10
REF.
NO.
PART
NO.
\
9
QTY.
USED
1
105-0274
1
2
515-0001
2
3
4
5
150-0075
105-0205
105-0218
1
1
1
6
7
8
9
510-0046
150-0775
150-0078
147-0142
10
1
1
1
PART
DESCRIPTION
REF.
NO.
Camshaft (Includes Center
Pin)
Key - Camshaft Gear and
Injection Pump
Pin, Camshaft Center
Washer, Thrust
Gear Assembly, Camshaft
(Includes Parts Marked “)
Fly ball, Governor
CUD. Governor
Ring, Center Pin
Gear, Injection Pump Drive
PART
NO.
QTY.
USED
10
518-0195
1
11
12
13
105-0465
150-0773
150-1842
1
1
1
14
815-0506
3
PART
DESCRIPTION
Ring, Injection Pump
Drive Gear
“#Gear, Camshaft
“#Plate, Governor Flyball
“#Spacer Kit, Governor
Flyball (Includes Mounting
Screws)
“Screw, Spacer Mounting
(Special)
“ - Parts Included in 105-0218 Camshaft Gear Assembly.
# - Camshaft Gear Assemblies With Rivets Order 105-0218
Camshaft Gear Assembly.
6
CRANKSHAFT
AND FLYWHEEL
*
CT-1OSO
●
REF.
NO.
PART
NO.
QTY.
USED
134-3960
1
1
104-1361
1
2
3
4
5
104-0418
104-0416
518-0188
FLYWHEEL
104-0555
104-0548
6
134-1401
7
8
9
104-0547
104-0423
‘800-0500
10
515-0001
REF.
NO.
PART
DESCRIPTION
Hardware Kit, Hub Mounting
(Includes Parts Marked t)
Crankshaft Kit (Includes
All Keys)
Gear, Crankshaft
Washer, Retainer
Ring, Lock
1
1
1
ASSEMBLY
1
Sets Without Heat Exchanger or
Keel Cooling (Includes Parts
Marked ‘)
1
Sets With Heat Exchanger or
Keel Cooling (Includes Parts
Marked #)
‘Hub, Flywheel - Sets Without
1
Heat Exchanger or
Keel Cooling
1
“#Flywheel and Ring Gear
1
“#Gear, Ring
1
Screw, Flywheel Mounting
(Special)
1
Key, Crankshaft to Gear
PART
NO.
11
515-0006
12
13
850-0055
526-0185
14
15
16
515-0153
104-0444
104-0957
17
18
19
20
526-0187
104-0543
870-0352
104-0594
21
801-0054
t - Parts Included
‘ - Parts Included
# - Parts Included
.
.
7
QTY.
USED
PART
DESCRIPTION
Key, Crankshaft to Generator
Fan
1
Washer, Lock - Spring (7/16)
Washer, Flat (15/32” ID x
1
1-1/2” OD X 3/8” Thk)
1
Key, Crankshaft tc Flywheel
1
Guard, Flywheel
1
#Hub and Pulley, Flywheel - Sets
With Heat Exchanger or Keel
Cooling
4 T“#Washer, Flat (Special)
4 t’#Spacer
and Washer
4 t“#Nut, Locking (Special)
1
Cover, Flywheel Guard - Sets
Without Heat Exchanger or
Keel Cooling
4 ~’#Screw, Cap - Hex Head
(3/8-24 x 2“) Flywheel Hub
Mounting
1
in 134-3960 Hardware Kit
in 104-0555 Flywheel Assembly
in 104-0548 Flywheel Assembly
CYLINDER
HEAD
●
37
_Y3”
.
23
‘.’%5%2’
~/.
.-4
1’
!JT
i
17
6
*,?
0=’
“d! :,,,,,~
O*O01
00
i
i
5
‘.
%,
J,,I1,,
0
-
-“i
*
m,,
i’;
j
25
I
A.
I
f
32
-Q o
35
9-’
C-1041
8
CYLINDER
●
REF.
NO.
1
PART
NO.
QTY.
USED
HEAD, CYLINDER
2
110-2986
.
110-2984
2
3
.
4
5
6
7
8
9
10
11
12
●
13
14
15
16
17
18
:
21
22
23
24
2
HEAD
REF.
NO.
PART
DESCRIPTION
25
With Valves (Includes Cylinder
Head Connector and Parts
Marked “)
‘Without Valves (Includes Parts
Marked #)
Gasket, Head
26
27
2
110-2464
GUIDE, VALVE
8
#Standard
110-1501
110-1501-01
8
.001” Oversize
.005” Oversize
110-1501-05
8
INSERT, VALVE SEAT
#Standard
8
110-1268
.002” Oversize
110-1268-02
8
.005” Oversize
110-1268-05
8
.010 Oversize
110-1268-10
8
.025” Oversize
110-1268-25
8
●Valve, Intake
4
110-1871
“Valve, Exhaust
4
110-1278
“Spring, Valve
110-1221
8
“Retainer, Valve Spring
110-1220
8
“Lock, Valve Spring Retainer
16
110-0858
Cap, Valve Stem
110-0859
8
4
“Seal, Oil - Intake Valve
509-0132
ARM, ROCKER
4
Exhaust
115-0128
4
Intake
115-0129
2
#Plug, Pipe - Square Head (3/8”)
505-0110
8
Ball, Rocker Arm
115-0127
8
Locknut, Rocker Arm
115-0150
8
115-0152
●Stud, Rocker Arm
Rod, Valve Push
8
115-0149
4Tappet, Valve
8
115-0195
2
115-0196
#Guide, Push Rod
2
115-0134
Cover Assembly, Rocker
(Includes Parts Marked A)
ALine, Oil - Rocker Cover
2
120-0628
2
115-0130
Gasket, Rocker .Cover
10
110-1264
Screw, Cylinder Head
Mounting (Special)
4
110-0546
Gasket, Glow Plug
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
PART
NO.
QTY.
USED
PART
DESCRIPTION
PLUG KIT. GLOW - Includes Gasket
4
12 Volt DC Sets
333-0106
4
24 Volt DC Sets
333-0107
4
32 Volt DC Sets
333-0112
12
Screw, Cylinder Head
800-0501
Mounting (Special)
12
Washer, Flat (13/32’ ID x
526-0174
25/32” OD X 0.1345” Thk)
8
520-0608
“Stud, Exhaust Manifold
1
403-0690
Bracket, Lifting
2
815-0562
AScrew, Machine - Cross
Recessed Pan Head
(#10 X 5/16”)
2
#Plug, Pipe - Countersunk
Hex
505-0274
Head (1/8”) (Sets Without
Standpipe)
2
402-0361
Cushion, Vibration
1
403-0890
Brace, Lifting Bracket
1
403-0826
Spacer, Lifting Bracket
2
402-0362
Bushing, Spacer
2
#Standpipe - Begin Spec C
123-1140
8
Washer, Lock - Spring (5/16)
850-0045
8
800-0030
Screw, Cap - Hex Head
(5/16-18 X 1-1/4”)
1
AWasher, Flat (17/64 ID
526-0130
X 1“ OD X 1/16” Thk)
2
800-0094
Screw, Cap - Hex Head
(1/2-13 X 2“)
2
Washer, Flat - Unplated
526-0100
(9/16 ID X 1-3/8” OD X
7/64” Thk)
1
Screw, Cap - Hex Head
800-0038
(5/16-18 X 3-1/4”)
2
Washer, Lock - Spring (5/16”)
850-0045
1
800-0025
Screw, Cap - Hex Head
(5/1 6-18 x 3/8’)
1
Nut, Hex (5/16-1 8)
862-0015
‘ - Parts Included in 110-2986 Cylinder Head.
# - Parts Included in 110-2964 Cylinder Head.
t - included in 110-2450 Cylinder Block Assembly.
A - Parts Included in 115-0134 Rocker Cover Assembly
.
9
OIL BASE
.
.
)
LS-109S
REF.
NO:
;
3
4
5
6
7
8
9
10
PART
NO.
102-0539
102-0475
405-1403
405-1265
CUSHION,
402-0285
QTY.
USED
1
1
1
2
VIBRATION
2
402-0287
402-0286
505-0100
2
2
2
504-0011
1
503-0197
503-0316
402-0360
1
1
4
REF.
NO.
PART
DESCRIPTION
Base, Oil
Gasket, Oil Base
Pan, Drip
Clamp, Drip Pan
Engine End
Generator End
Spec A through .Z
Begin Spec AA
Nipple, Pipe (1/2 x Close)
Valve, Oil Drain
Clamp, Hose
Hose, Oil Drain
Hardware Package, Mounting
(Includes Parts Marked “)
PART
NO.
11 800-0081
4
12
13
850-0055
526-0128
4
4
14
526-0198
8
15
16
17
402-0282
402-0290
800-0072
4
4
10
18
850-0055
10
“ - Parts Included
PART
DESCRIPTION
OTY.
USED
in 402-0360
●Screw, Cap - Hex Head
(7/16-14 X 3-1/2”)
‘Washer, Lock - Spring (7/1 6“)
“Washer, Flat (15/32’ ID x
1-1/2” OD X 1/16” Thk)
“Washer, Flat (5/8” ID x
1-12” OD X 1/16” Thk)
(Use as Required)
‘Snubber, Cushion Mounting
‘Bushing,
Spacer
Screw, Cap - Hex Head
(7/1 6-14 X 1-1/4”)
Washer, Lock - Spring (7/16)
Mounting
Hardware
:
Package.
●
10
OIL SYSTEM
& 27
27
fl-
h
+
2
A
25
25
26
1?
0
.
7
/
/
?-
w
@Y--
REARSEARING
PLATE
“J&
<
18
%-‘
3
’39
n-l,
14
l’p&
.4-
15
\
K!
fib-
23
?
L-s-loss
REF.
NO.
.
●
A
PART
NO.
1
2
3
4
5
6
7
8
9
120-0547
120-0580
120-0601
120-0602
122-0185
122-0188
122-0182
193-0006
502-0053
11
502-0037
12
120-0636
13
502-0097
14
15
CONNECTOR,
LUBRICATION
502-0097
502-0274
502-0097
16
17
502-0242
502-0282
18
19
120-0539
120-0555
QTY.
USED
PART
DESCRIPTION
REF.
NO.
20
Pump, Oil
Gasket Kit, Oil Pump
Cup, Oil Pump Intake
Bracket, Oil Pump Intake Cup
Filter, Oil (4-3/8’ Long)
Gasket, Adapter
Adapter, Oil Filter
Gauge, Oil Pressure
Elbow, Street 45° (1) Oil Gauge
(1) Low Oil Pressure Switch
Elbow, Inverted Male - Oil
1
Line to Adapter
1
Line, Adapter to Injection
Pump Tee
1
Connector,
Inverted Male Injection Pump Lubrication
Tee
INVERTED MALE - INJECTION PUMP
TEE
1
Spec A
1
Begin Spec B (Restricted)
Connector, Inverted Male 2
Front Cylinder Head Tee Spec A and B
1
Tee”, Restricted
1
Tee, Restricted - Front Cylinder
Head - SDec A and B
1
Valve, Oil By-Pass
1
Spring, By-Pass Valve
1
1
1
1
1
1
1
1
2
21
22
23
24
25
26
27
28
29
30
PART
NO.
PART
DESCRIPTION
1
Plug, Pipe - Countersunk
(1/8”)
Oil By-Pass
1
Line, Oil - Rear Cylinder Head 120-0635
Spec A and B
1
Switch, LOW Oi I Pressure
309-0169
Elbow, Street (45°) Front
1
502-0053
Cylinder Head Tee Spec A and B
LINE, OIL - INJECTION PUMP TEE TO CYLINDER
HEAD TEE
1
Spec A and B
120-0630
1
Begin Spec C
120-0697
Line, Oil - Cylinder Head 2
120-0695
Begin Spec C
Tee, Inverted Flare 1
502-0373
Begin Spec C
CONNECTOR,
INVERTED MALE - CYLINDER HEAD
Rear
Spec A
1
502-0274
‘Begin Spec B
1
502-0281
“Front - Begin Spec C
1
502-0281
Washer, Lock - Spring (5/16”)
5
850-0045
Screw, Cap - Hex Head
3
800-0026
(5/16-18
X 314”)
>-. .
Screw, Cap - Hex Head
2
600-0030
(5/16-1 8 X 1-1/4”)
505-0274
“ - Part Included
11
QTY.
USED
in 110-2986 Cylinder
Head Assembly
GEARCASE
.
o
C-losl
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART
NO.
103-0267
150-1095
SCREW, CAP800-0028
110-0879
850-0045
526-0115
850-0025
509-0087
518-0129
150-0777
815-0176
QTY.
USED
1
PART
DESCRIPTION
Gearcase Assembly (Includes
Parts Marked ‘~
1
Arm, Governor
‘
HEX HEAD
1
5/16-18 X 1“
4
Special
5
Washer, Lock - Spring (5/16”)
5
Washer, Flat (1 1/32” ID x
11/16” OD x 1/16 Thk)
1
“Washer, Lock - Spring (#8)
1
“Seal, oil - Crankshaft
1
‘Ring, Retaining - Yoke
1
‘Yoke, Governor
‘Screw, Machine - Hex Head
1
(#8-32 X 1/2”)
REF.
NO.
PART
NO.
11
12
13
14
15
18
17
18
150-0838
509-0088
510-0048
510-0082
510-0043
516-0117
103-0251
800-0026
19
20
850-0045
815-0347
21
22
103-0218
103-0228
‘ - Parts Included
QTY.
USED
1
PART
DESCRIPTION
‘Shaft, Governor
“Seal. Oil - Governor Shaft
1
“Bearing, Needle - 1/2” Shaft
1
“Bearing, Needle - 1/4” Shaft
1
“Ball, Bearing
1
‘Pin, Roll
1
Gasket, Gearcase
1
Screw, Cap - Hex Head
(5/16-18 X 3/4”)
1
Washer, Lock - Spring (5/16”)
2
Screw, Machine - Flat Head Socket Driven (1/4-20 x 1/2”)
1
Gasket, Backplate
1
Back plate
in 103-0267 Gearcase Assembly.
1
GOVERNOR
T+
7
.
0
0
11
II
6
o
5
II
L
9
Qif
REF.
NO.
Fs-1435
PART
NO.
QTY.
USED
1
150-1064
2
3
4
5
6
150-1082
882-0003
150-1103
150-0823
150-1132
1
1
1
1
1
1
7
8
9
10
11
12
150-1358
871-0010
150-0939
870-0133
870-0131
870-0131
1
2
1
1
1
1
“ - Parts Included
# - Parts Included
PART
DESCRIPTION
Spring, Governor
Stud, Governor Adjusting
Nut, Hex (3/8-16)
Bracket, Governor Spring
Cover, Governor Spring
Linkage Assembly, Governor
(Includes Parts Marked “)
“Joint, Ball - Governor
‘Nut, Hex - Brass (#10-32)
#Joint, Ball - Injection Pump
Nut, Self Locking (3/8-16)
‘Nut, Hex - ET (#10-32)
#Nut, Hex - ET (#10-32)
in 150-1132 Governor Linkage Assembly.
With Replacement
Injection Pump.
13
AIR INTAKE
SYSTEM
3
2
5
4
14
30
\
r
d-----L.-.
&
‘\
‘.
‘----------
,-*,
,/ ;;
te:’,~
-
;-J
i’
,1
>
D
25
‘g\
Y
0
28
/
,
I
AIR INTAKE
REF.
NO.
PART
NO.
QTY.
USED
1
517-0186
1
2
800-0006
1
3
800-0015
1
4
140-0645
1
5
503-0365
2
6
503-0691
1
7
140-1278
1
8
9
10
140-0803
140-0584
332-0829
HEATER,
154-0712
154-0712
114-0023
WASHER
850-0040
11
12
13
14
526-0015
526-0015
526-0108
1
1
1
MANIFOLD
2
3
2
2
1
2
1
PART
DESCRIPTION
Plug, Dot Button - Sets With
Sound Shield Housing
Screw, Cap - Hex Head
(1/4-20 x 7/8’) Sets With
Sound Shield Housing
Screw, Cap - Hex Head
(1/4-20 x 3“) Sets With
Sound Shield Housing
Adapter, Air Intake - Sets
With Sound Shield Housing
Clamp, Hose - Sets With
Sound Shield Housing
Hose, Rubber - Sets With
Sound Shield Housing
Tube, Intake - Sets With
Sound Shield Housing
Resonator
Gasket, Resonator
Jumper, Air Heater
12 and 24 Volt DC Sets
32 Volt DC Sets
Screw, Cap = Hex Head (Special)
Lock - Spring (1/4”)
Flat (9/32” ID x 9/16” OD x
1/16” Thk)
24 Volt DC Sets
32 Volt DC Sets
Washer, Flat (17/84” ID x
7/16 OD x 1/32” Thk) Sets
With Sound Shield Housing
SYSTEM
REF.
NO.
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART
NO.
LEAD
336-1408
338-1051
508-0102
PART
DESCRIPTION
Q-w.
USED
1
1
24 Volt DC Sets
32 Volt DC Sets
Washer, Insulator -24 and 32
2
Volt DC Sets
508-0103
Bushing, Insulator
2
140-0705
Plate, Heater
1
140-0706
1
Gasket, Heater Plate
870-0137
Nut, Hex - Self-Locking
4
(5/16-24)
154-0733
2
Gasket, Intake Manifold
STUD, MANIFOLD MOUNTING
520-0011
2
5/1 6-24 X 5/1 6-18 X 1-7/16”
520-0338
2
5/16-1 8 X 5/1 6-24X 2-7/8”
123-1116
“Tube, Breather - Spec A and B
1
517-0104
1
“Plug, Core Hole - Begin Spec C
800-0012
2
Screw, Cap - Hex Head
(1/4-20 X 2-1/4’)
MANIFOLD KIT, INTAKE (Includes Parts Marked “)
154-1376
1
12 and 24 Volt DC Sets
154-1379
1
32 Volt DC Sets
LEAD - Glow Plug to Air Heater
336-1504
No. 1 and No. 4 Cylinder
2
(12-1/4”)
336-1505
No. 2 and No. 3 Cylinder
2
(5-1/4”)
336-1331
1
Lead - Air Heater to Control
Solenoid
850-0040
Washer, Lock - Spring (1/4”)
2
850-0040
1
Washer, Lock - Spring (1/4”)
Sets With Sound Shield
Housing
“ - Parts Included
in Intake Manifold
Kits.
INJECTION
3R
SYSTEM
44
43
o
R
1,
37
7/
. .
II
~
45
},,,Z46
40
/
56
16
k8___
21
20
L5
FS-1436
16
INJECTION
●
REF.
NO.
2
,
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
?9
20
21
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
*
39
40
QTY.
USED
PART
DESCRIPTION
Repair Kit, Fuel Pump (Includes
Diaphragm and Gaskets)
1
Screw Cap - Hex Head (7/1 6-20 x
801-0074
1-314”) Begin Spec B
1
Washer, Flat - Copper (29164” ID
526-0068
x 3/4” OD x 1/16 Thk) Begin
Spec B
1
Screw, Cap - Hex Head (3/8-24 x
801-0053
1-3/4”) Begin Spec B
1
Washer, Flat - Copper (25/64” ID
526-0066
X 9/16’ OD x 11/16” Thk)
Begin Spec B
1
Plug, Hex Head - Spec A
502-0028
1
Filter, Fuel - Primary - Begin
122-0325
Spec B
Filter, Fuel - Secondary - Begin
1
122-0326
Spec B
Plug, Air Bleed - Spec A
1
149-0769
2
Elbow, Fuel Filter Inlet and
502-0041
Outlet - Spec A
Filter, Fuel (Includes Cartridge)
1
149-0408
Spec A
1
149-0456
Gasket, Bowl to Cover - Spec A
1
Gasket, Bowl to Cover - Spec A
149-0455
1
Cartridge, Fuel Filter - Spec A
149-0428
1
149-0493
Gasket, Cartridge to Retainer Spec A
LINE, FUEL - Pump to Primary Filter
149-0806
1
Spec A
1
149-1189
Begin Spec B
1
502-0003
Connector, Pipe - Begin Spec B
LINE, FUEL - Secondary Filter to Iniection PumD
1
501-0091
‘Spec A
“
1
501-0129
Begin Spec B
1
Elbow, Reducer - Begin Spec B
502-0099
147-0254
1
Gasket, Delivery Valve Cap
147-0253
1
Cap, Delivery Valve
1
149-1185
Adapter, Fuel Filter
502-0002
2
Elbow, Pipe -90° (Inlet and
Outlet)
149-1964
1
Replacement Kit, Bowl and Bail
(Includes Parts Marked “)
800-0027
2
#Screw, Cap - Hex Head (5/16-1 8
X 7/8”)
850-0045
2
Washer, Lock - Spring (5/16”)
149-1307
2
#Stiffener, Fuel Pump Flange
149-1703
1
Pump Kit, Fuel (Includes Parts
Marked #)
149-1169
1 “#Bail, Fuel Pump
149-1620
1 “#Bowl, Fuel Pump
149-0517
1 #Gasket, Fuel Pump Bowl
149-0463
1 #Screen, Fuel Pump
149-0792
1
#Gasket, Fuel Pump Mounting
149-1150
1
Line, Injection - No. 1 Cylinder
149-1151
1
Line, Injection - No. 2 Cylinder
149-1152
1
Line, Injection - No. 3 Cylinder
149-1153
1
Line, Injection - No. 4 Cylinder
149-1060
1
Line, Fuel Return - No. 1
Cylinder
149-1059
2
Line, Fuel Return - No. 2 and
No. 3 Cylinder
149-1061
1
Line, Fuel Return - No. 4
Cylinder
149-1046
1
●
PART
NO.
1
SYSTEM
REF.
NO.
PART
NO.
41
149-1062
42
43
502-0245
502-0002
44
502-0065
45
46
114-0171
526-0122
47
147-0141
48
147-0136
49
50
51
147-0134
147-0243
147-0043
52
53
54
55
56
57
58
147-0044
110-0419
ELBOW,
502-0054
502-0039
147-0183
862-0015
850-0045
526-0022
59
147-0232
60
61
147-0182
147-0196
62
509-0094
63
64
65
147-0259
BUTTON.
147-0147
147-0148
147-0149
147-0150
147-0151
147-0161
147-0152
147-0153
147-0154
147-0155
147-0156
147-0190
147-0189
147-0186
147-0187
147-0166
147-0145
66
67
520-0129
502-0080
“ - Parts Included
# - Parts Included
+ - pa~s Included
$- Parts Included
QTY.
USED
PART
DESCRIPTION
1
Line, Fuel Return - Adapter Tee
to injection Pump
1
Tee, Adapter - Fuel Return Lines
Elbow, Pipe (90°) No. 2 and No. 3
2
Nozzle Fuel Return Outlet
Elbow, Pipe (45°) No. 1 and No. 4
2
Nozzle Fuel Return Outlet
8
Screw, Cap - Hex Head (Special)
8
Washer, Flat (11/32” ID x 23/32”
ODx O.1345Thk)
Flange, Injection Nozzle Hold4
down
Nozzle and Holder Assembly
4
(Includes Parts Marked +)
+Nozzle - Includes Nozzle Gasket
4
4
+Gasket, Nozzle
Gasket, Nozzle Heat Shield
4
(Asbestos)
Shield, Nozzle Heat (Steel)
8
4
Gasket, Shield to Head (Copper)
PIPE - Injection Pump Inlet
1
Spec A
1
Begin Spec B
tValve, Check - Injection Pump
1
Nut, Hex (5/16-18)
4
Washer, Lock - Spring (5/16”)
4
4
Washer, Flat (21/64” ID x 9/16”
Thk)
OD X 1/16
Pump Kit, Injection (Includes
1
Governor Ball Joint, Nut and
Parts Marked t)
1
$Tappet, Injection Pump
1
$Gasket, “0” Ring - Injection
Pump Tappet
1
tSeal, “O” Ring - Injection Pump
Mounting
,
$Ring, Retaining - Timing Button
INJECTION PUMP PLUNGER
$.119- Marked 1 orA
1
*.116 - Marked 2 or B
1
.113 - Marked 3 or C
1
.110-Marked40r
D
1
.107 - Marked 5 or E
1
.104 - Marked 11 or No Mark
1
.101 - Marked 6 or F
1
.098 - Marked 7 or H
1
.095 - Marked 8 or J
1
.092 - Marked 9 or K
1
.069 - Marked 10 or L
1
*.122 - Marked 12 or M
1
$.125- Marked 13 or N
1
.128 -Marked 140r P
1
.131 - Marked 15 or R
1
.134 - Marked 16 orS
1
1
Shim Kit, Injection Pump
Mounting
Stud, Injection Pump Mounting
4
Plug, Square Head - Begin
2
Spec B
in
in
in
in
149-1964
149-1703
147-0136
147-0232
Bowl and Bail Replacement
Fuel Pump Kit
Nozzle and Holder Assembly
Injection Pump Kit
Kit
START DISCONNECT
B-/
1“5
ES-1327
REF.
NO.
PART
NO.
QTY.
USED
1
2
191-0496
309-0134
1
1
3
4
5
6
7
8
9
309-0152
160-0382
160-0720
160-0721
191-0392
191-0554
160-0711
1
1
1
1
1
1
2
10
160-0806
1
PART
DESCRIPTION
REF.
NO.
Plate
Switch Assembly (Includes
Leads)
Plunger, Switch
Diaphragm, Switch Plunger
Spacer, Switch Plate
Gasket, Plate
Cover, Switch Plate
Control Assembly, Switch
Spring, Weight (Included in
Switch Control Assembly)
Disc, Thrust Plunger
18
PART
NO.
QTY.
USED
11
12
13
14
160-0774
160-0773
520-0347
815-0201
1
1
1
2
15
16
865-0011
800-0052
2
17
18
850-0050
338-0263
2
1
1
PART
DESCRIPTION
Plunger, Thrust
Spring, Thrust Plunger
Stud, Plate Cover (Special)
Screw, Machine - Brass Round Head with ET
(#8-32x3/8”)
Nut, Wing (#1 O-32)
Screw, Cap - Hex Head
(3/6-1 6 X 1-1/2”)
Washer, Lock - Spring (3/8”)
Harness, Wiring - Switch Plate to
Control
(PRIOR
TO SERIAL
STOP SOLENOID
NUMBER E8105582O9 DURING
SPEC AB)
.
1
(f
,
15
b
‘14
ES-132S
REF.
NO.
1
PART
NO.
2
3
SOLENOID
307-2026
307-2027
307-2394
334-0028
812-0148
4
5
6
7
850-0040
306-0159
306-0162
306-0161
QTY.
USED
REF.
NO.
PART
DESCRIPTION
KIT, STOP (Complete Replacement)
1
12 Volt DC Sets
1
24 Volt DC Sets
1
32 Volt DC Sets
1
Lead, Ground
2
Screw, Machine - Round Head
(1/4-20 x 1/2”)
2
Washer, Lock - Spring (1/4”)
1
Plunger, Solenoid
1
Retainer, Solenoid Plunger
1
Spring, Solenoid Plunger
20
PART
NO.
QTY.
USED
8
9
10
11
12
13
14
518-0203
518-0218
306-0193
306-0158
862-0001
306-0242
526-0180
1
2
1
1
1
1
1
15
336-1742
1
PART
DESCRIPTION
Ring, Snap - Spring Retaining
Ring, Retaining
Cover, Solenoid Plunger
Bracket, Solenoid
Nut, Hex (1/4-20)
Screw, Solenoid Adjusting
Spacer, Solenoid Bracket
Mounting
Lead, Stop Solenoid to High
Water Temperature
Switch
(BEGIN
STOP SOLENOID
SERIAL NUMBER E8105582O9 DURING
SPEC AB)
,
.
7—
Ii
3
6
-411@l
5 J
4
4
FS-1240
REF.
NO.
1
PART
NO.
PART
DESCRIPTION
QTY.
USED
2
SOLENOID,
307-1904
307-1930
307-2393
336-7290
STOP
3
4
5
6
306-2254
306-2256
862-0001
821-0010
1
1
1
2
7
812-0148
2
1
1
1
1
12 Volt DC Sets
24 Volt DC Sets
32 Volt DC Sets
Lead - Solenoid to High
Temperature Switch
Bracket, Solenoid Mounting
Screw, Solenoid Adjusting
Nut, Hex (1/4-20)
Screw, Hex Locking Head
(Flange) (1/4-20 x 1/2’)
Screw, Machine - Round Head
(1/4-20 x 1/2”)
21
STARTER
(PRESTOLITE)
1
,
3:
\
16
15
/
e
@
--
@
ES-1S2S
REF.
NO.
PART
NO.
QTY.
USED
1
800-0051
2
3
850-0050
2
SCREW, CAP -HEX
800-0053
1
800-0054
2
850-0050
3
800-0052
1
4
5
6
7
8
9
2
850-0050
191-0311
FLANGE,
191-0512
1
1
STARTER
1
191-1190
1
800-0046
1
PART
DESCRIPTION
REF.
NO.
Screw, Cap - Hex Head
(3/8-16 X 1-114”)
Washer, Lock - Spring (3/8”)
HEAD
3f8-16 X 1-314”
318-16 X 2“
Washer, Lock — Spring (3/8”)
Screw, Cap - Hex Head
(3/8-16 X 1-1/2”)
Washer, Lock - Spring (3/8”)
Spacer, Starter
MOUNTING
Sets Without Heat Exchanger or
Keel Cooling
Sets With Heat Exchanger or
Keel Cooling
Screw, Cap - Hex Head
(3/8-1 6 X 1/2”)
10
11
12
13
PART
NO.
22
PART
DESCRIPTION
864-0003
1
856-0010
1
191-0365
1
STARTER (See Separate
191-0324
191-0443
191-0443
14
QTY.
USED
1
1
1
15
16
17
18
CABLE, BATTERY
416-0021
2
416-OOfi
2
416-0133
1
416-0096
1
338-0279
1
800-0047
1
19
850-1050
1
Nut, Hex (3/8-16)
Washer, Lock - EIT (3/8”)
Bracket, Starter
Group for Components)
Spec A through AB
12 Volt DC Sets
24 and 32 Volt DC Sets
Begin Spec AC -24 and 32 Volt
DC Sets
(Select by Length)
21,,
28
Cable, Battery Jumper
Clamp, Battery Cable
Harness, Wiring
Screw, Cap - Hex Head
(3/8-1 6 x 5/8”) Battery Ground
Washer, Lock - Spring (3/8”)
Battery Ground
I
STARTER PARTS (PRESTOLITE)
6
*
1
13
(’i
7
o
I
14
REF.
NO.
1
2
3
4
5
6
7
8
PART
NO.
STARTER
191-0324
191-0443
ARMATURE
191-0712
191-0713
191-0432
191-1023
QTY.
USED
REF.
NO.
PART
DESCRIPTION
1
1
12 Volt DC Sets
24 and 32 Volt DC Sets
1
1
1
1
12 Volt DC Sets
24 and 32 Volt DC Sets
Clutch
Head Assembly, Commutator
End
12
13
14
191-1031
15
BRUSH SET, SERVICE
191-0434
1
191-0714
1
1
191-1032
191-0468
1
191-1134
1
16
17
18
23
QTY.
USED
191-1027
191-1028
SWITCH,
191-0433
191-0715
191-1029
191-1030
9
10
11
COIL PACKAGE, FIELD
12 Volt DC Sets
1
191-1024
1
24 and 32 Volt DC Sets
191-1043
PLATE ASSEMBLY, BRUSH
1
12 Volt DC Sets
191-1025
1
24 and 32 Volt DC Sets
191-1042
1
Spring Set, Brush (Set of 4)
191-1020
1
Connector Package
191-1263
1
Bearing (Bronze), Drive End
191-0497
PART
NO.
1
1
SOLENOID
1
1
1
1
1
PART
DESCRIPTION
Spring, Plunger
Core Assembly,
Moving
12 Volt DC Sets
24 and 32 Volt DC Sets
Parts Package, Yoke
Stop and Lock Ring Package,
Pinion
Thrust Washer Package,
Armature (Use as Required)
12 Volt DC Sets
24 and 32 Volt DC Sets
Yoke
Cover, Solenoid
Boot, Rubber - Part of Moving
Core Assembly
I
STARTER (MITSUBISHI)
2
m
I
o
3
-
**~.
P@Q=@- .e’
@&
-.
I
9
I_-—
--
3q
i
5
ES-1S?8
REF.
NO.
PART
NO.
QTY.
USED
1
191-1399
1
2
3
4
191-1400
800-0054
800-0051
1
2
2
5
6
7
850-0050
860-2008
850-2008
5
1
1
8
600-2000
1
9
650-2005
1
10 191-0311
1
1
11
800-0053
PART
DESCRIPTION
Starter - Begin Spec AC 12 Volt DC Sets (See Separate
Group for Components) (Includes
Parts Marked ●)
Flange, Starter Mounting
Screw, Cap - Hex Head (3/6-1 6 x 2“)
Screw, Cap - Hex Head (3/6-1 6x
1-1/4”)
Washer, Lock - Spring (3/8”)
●Nut, Hex (M8) B + Terminal
●Washer, Lock - Spring (M8) B +
Terminal
●Screw, Cap - Hex Head (M5 x 8 MM)
Solenoid Terminal
●Washer, Lock - Spring (M5) Solenoid
Terminal
Spacer, Flange
Screw, Cap - Hex Head (3/6-16 x
1-3/4”)
“ - Part Included W[th 191-1399 Starter
I
24
STARTER PARTS (MITSUBISHI)
10
2
11
12
4
13
l-+
4
rtl
*
6
9
5
I
18
I
8
1’6
Y
17
19
XES-1*1
REF.
NO.
●
PART
NO.
1
2
191-1399
191-1450
191-1479
1
1
1
3
4
5
6
7
8
191-1431
191-1486
191-1446
191-1482
191-1444
191-1483
1
1
1
9
10
11
12
13
191-1442
191-1464
191-1440
191-1439
191-1438
1
1
1
1
1
14
15
16
191-1437
191-1436
191-1485
1
1
1
17
191-1434
1
18
19
191-1433
191-1432
4
1
✎
- Parts Included
# - Parts Included
$- Parts Included
PART
DESCRIPTION
QTY.
USED
1
1
1
Starter
Screw Set
Bracket, Front - Includes
Bearing
Bolt Set
Switch
Gear
Clutch
Cover Set
Pinion Set (Includes
Parts Marked*)
“Stopper Set
Lever
Spring Set
Bracket, Center
Armature Assembly (Includes
Parts Marked #)
#Bearing, Center
#Bearing, Rear
Yoke - Includes Pole
Shoes, Field Coil and
Positive Brushes
Holder Assembly, Brush
(includes Negative Brushes
and Parts Marked $)
$3pring, Brush
Bracket, Rear
in 191-1483 Pinion Set
in 191-1438 Armature Assembly
in 191-1434 Brush Holder Assembly
25
COOLING
SYSTEM
●
26
u
I@
%7
4:
46
1
4’
0
\
25
I
\
45
54
50
q~
~u
52
XCS-1206
,, —38
26
COOLING
REF.
NO.
1
●
.
2
3
4
5
6
7
8
9
10
11
12
13
14
●
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
●
35
36
PART
NO.
154-2124
QTY.
USED
1
PART
DESCRIPTION
Manifold Assembly, Exhaust
(includes Parts Marked “)
4
“Plug, Welch (1-1/8” OD)
517-0041
“Plug, Welch (1-7/16’ 00)
517-0059
PLUG, EXHAUSTIMANIFOLD
(3/8”)
1
Pipe - Sets Without Heat
505-0110
Exchanger
Sets With Heat Exchanger
1
“Pipe - Spec A through C
505-0266
502-0155
1
Brass - Begin Spec D
154-1057
4
Gasket, Exhaust Manifold
1
Plug, Exhaust Manifold 505-0950
Countersunk
(1-1/2’)
1
Plug, Square Head (Brass) (1/8”)
502-0080
Used on some Early Models
154-1665
4
Tab, Lock
110-0445
8
Nut, Hex (Special)
4
869-0002
Nut, Acorn (5/16-24)
4
526-0022
Washer, Flat (21/64” ID x
9/16” OD X 1/16” Thk)
1
309-0154
Cover, Switch - Sets With Switch
Mounted on Cover
COVER, THERMOSTAT
309-0160
2
Sets Without Keel Cooling
309-0161
2
Sets With Keel Cooling
SWITCH, HIGH TEMPERATURE
1
Normally Closed - Sets Without
309-0156
High Temperature
Indicator
Lamp
1
Normally, Open - Sets With High
309-0483
Temperature
Indicator Lamp
2
Plug, Pipe (1/8)
505-0274
2
502-0103
Connector, Inverted Male
2
130-0510
Line, Water
2
502-0074
Elbow, Inverted Male
309-0130
Thermostat
2
2
309-0145
Gasket, Cover
2
520-0143
Stud, Thermostat Cover
1
502-0258
Nipple, Half (3/8”) Sets With
Keel Cooling
1
502-0263
Elbow, Brass -90° (3/8) Sets
With Keel Cooling
502-0085
1
Nipple, Close - 3/8” (Brass)
Sets With Keel Cooling
502-0237
3
Elbow, Hose -90° (Brass)
503-0547
2
Clamp, Hose - Sets Without Heat
Exchanger or Keel Cooling
1
503-0084
Hose, Water (1/2” x 6) Sets
Without Heat Exchanger or
Keel Cooling
1
502-0803
Nipple, Half (3/6” x 1-1/2”) Sets
With Heat Exchanger - Use
Began During Spec AB
1
155-1059
Elbow, Exhaust
NIPPLE, CLOSE (1-1/2”)
505-0194
2
Early Models
505-0194
1
Late Models
503-0465
2
Clamp, Hose
503-0576
1
Elbow, Exhaust Hose
SWITCH, HIGH EXHAUST TEMPERATURE
(Use Began
During Spec AB)
1
309-0420
Normally Closed - Sets Without
High Temperature
Indicator
Lamp
309-0484
1
Normally Open - Sets With High
Temperature
Indicator Lamp
854-0008
2
Washer, Lock - IT (#6) Use
Began During Spec AB
815-0410
2
Screw, Machine - Binding Head
(#6-32 x 1/4”) Use Began
During Spec AB
336-7571
1
Lead - Exhaust Switch to
Cylinder Head Switch
(13-1/2”) Use Began During
Spec AB
SYSTEM
REF.
NO.
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
58
PART
NO.
QTY.
USED
PART
DESCRWT!ON
Lead - Exhaust Switch to Control
(25”) Use Began During
Spec AB
4
Clamp, Hose
503-0183
1
Hose, Water (1/2” x 9-5/8”)
503-0394
1
Nut, inverted
502-0239
130-0533
1
Adapter, Hose
1
Tee, Male
502-0247
1
130-0628
Line, Water - Pump to Block
130-0511
1
Clamp, Water Line
WASHER. LOCK - SPRING (1/4”)
#Sets Without Heat Exchanger
850-0040
2
850-0038
+Sets With Heat Exchanger
2
SCREW (1/4-20 X 7/8”)
#Hex Head - Sets Without Heat
800-0006
2
Exchanger
802-0035
2
+Socket Head - Sets With Heat
Exchanger
PUMP KIT, WATER (SEA WATER)
131-0267
Sets Without Heat Exchanger
1
(Includes 131-0152 Pump and
Parts Marked # - See Separate
Group for Components)
132-0251
1
Sets With Heat Exchanger
(Includes 132-0147 Pump and
Parts Marked +) This Kit
Replaces 132-0115 Pump Used
on Sets With Heat Exchanger
Until Use of 132-0147 Pump
Begin Serial Number
0675975283 During Spec AA.
The 132-0115 is Identified by a
Bushing Cavity in the End
Cover; 132-0147 has a Flat
End Cover - See Separate
Groups for Components for
these Water Pumps.
131-0127
1 #+ Gasket, Water Pump
ELBOW - Water Pump Inlet
502-0304
1
Sets Without Heat Exchanger
(Hose Elbow - 90°)
1
502-0278
Sets With Heat Exchanger Spec A (Street - 90°)
1
Hose, Intake - Sea Water Pump
503-0586
(1/2 x 36)
ELBOW - Water Pump Outlet
1
502-0076
Sets Without Heat Exchanger
(Inverted Male)
Sets With Heat Exchanger
Spec A (Street -90° )
1
502-0278
1
Begin Spec B through PoWlon
502-0237
of Spec AB (Hose Elbow)
Use Begin During Spe AB
502-0300
1
(Hose Elbow - 90°)
BUSHING, REDUCER - Water Pump Outlet (Sets With
Heat Exchanger)
1
Begin Spec B through Portion of
502-i1372
Spec AB (3/4” to 3/8”)
1
502-0798
Use Began During Spec AB
(3/4” to 1/2”)
1
Elbow, Pipe, (1-1/2” x 90°) Early
505-0494
Models
1
Adapter, Hose - Water Pump
502-0370
Inlet (Sets With Heat
Exchanger Begin Spec B)
1
Tube Assembly, Water Injection 154-0894
Early Models
1
Tee, Exhaust - Early Models
505-0486
336-7572
“ - Parts Included
# - Parts Included
+ - parts Included
1
in 154-2124 Exhaust Manifold
in 131-0267 Water Pump Kit
in 132-0251 Water Pump Kit
Assemb!y
WATER PUMP PARTS (131=0152)
10
al
3
d
9
-? M:
REF.
NO.
PART
NO.
\7
QTY.
USED
PART
DESCRIPTION
131-0152
131-0179
1
1
1
2
3
4
5
6
7
131-0268
131-0157
518-0221
131-0158
131-0159
815-0283
1
1
1
1
1
1
4
. 8
9
10
11
131-0160
131-0161
131-0162
502-0080
1
1
1
2
Pump, Water (Sea Water)
Repair Kit, Water Pump
(Includes Parts Marked “)
Body - Not Sold Separately
Bearing and Shaft Assembly
●Seal Assembly
“Ring, Retaining
“Wearplate - Rear
“Cam
“Screw, Machine - Slotted Hex
Head (Brass) (#8-32 x 1/2”)
One Screw Included in Repair
Kit
“Impeller
“Gasket, Cover
“Cover
Plug, Square Head (1/8”)
.- Parts Included
ONAN
e
.: . ..
,;..
in 131-0179 Repair Kit
●
28
WATER PUMP PARTS (132-Of 15)
.
NOTE:
REF.
No.
●
PART
NO.
QTY.
USED
132-0115
132-0116
1
1
1
800-1003
4
2
3
4
5
6
7
132-0119
132-0120
132-0121
515-0248
132-0122
132-0123
1
1
1
1
1
1
This pump used on sets with optional Heat Exchanger
prior to Serial Number 0675975283 during Spec AA
(identified by bushing cavity in the end cover).
PART
DESCRIPTION
Pump, Water (Sea Water)
Repair Package, Water Pump
(Includes Parts Marked ●)
Screw, Cap - Hex Head
(1/4-20 X 1/2”)
Ring, Retainer - Seat and Seal
‘Bearing, Ball
Slinger
“Key
Ring, Retainer - Drive End
“Bushing
REF.
NO.
8
9
10
11
12
13
14
15
16
“17
PART
NO.
132-0124
132-0117
132-0125
132-0118
132-0126
132-0127
132-0128
850-0040
132-0129
132-0130
“ - Parts Included
QTY.
USED
1
1
1
1
1
1
1
4
1
1
PART
DESCRIPTION
Screw, Cam
“Impeller
●Cam
‘Gasket, Cover
‘Seat
‘Seal
Shaft
Washer, Lock - Spring (1/4”)
Cover, End (Includes Bushing)
Seat and Seal Package
in 132-0116 Repair Package
WATER PUMP PARTS (132-0147)
1
1‘2
16
NOTE:
REF.
NO.
1
2
3
4
5
6
7
PART
NO.
QTY.
USED
132-0147
132-0148
1
1
132-0259
1
132-0165
132-0164
132-0163
132-0162
132-0161
132-0160
132-0159
6
1
1
1
1
1
1
i5
This pump used on sets with optional Heat Exchanger
begin Serial
Number
0675975283
during
Spec AA
(identified by the flat end cover).
PART
DESCRIPTION
Pump, Water (Sea Water)
Repair Package, Water Pump
(Includes Parts Marked “)
Repair Kit, Cam and Wearplate
(Includes Parts Marked #)
Screw, Fillister Head
Cover, End
Body
“Impeller (Includes Spline Seal)
Spacer, Seal
“Seal
Seal
REF.
NO.
8
9
10
11
12
13
14
15
16
17
PART
NO.
132-0158
132-0157
132-0156
132-0155
132-0154
132-0153
132-0152
132-0258
132-0257
132-0256
“ - Parts Included
# - Parts Included
30
QTY.
USED
2
1
1
1
1
1
1
1
1
1
PART
DESCRIPTION
Bearing, Ball
Shaft
Ring, Adapter
Ring, Retaining - External
Spacer, Bearing
Slinger
. Ring, “0”
#Cam and Wearplate Assembly
#Screw. Fillister Head
“#Gasket
in 132-0148 Repair Package
in 132-0259 Cam and Wearplate
Repair Kit
GENERATOR
I
t
I
I
- SPEC A THROUGH
Z
5
I
204
19+
G-IW5
32
GENERATOR
●
REF.
NO.
PART
NO.
QTY.
USED
212-0280
1
2
3
231-0112
205-0064
809-0046
1
1
1
4
5
234-0162
201-1122
1
1
6
7
8
510-0047
232-0596
STATOR.
1
1
PART
DESCRIPTION
REF.
NO.
Rig Assembly, Brush (Includes
Leads, Collector Ring
Brushes (4) and Blocks (2)
and Hardware)
Adapter, Generator
‘Blower, Generator
#Screw, Sheet Metal - Round
Head (#1 O x 3/4”)
“Baffle, Air
Rotor Assembly, Generator
(Includes Parts Marked “)
“Bearing, Rotor
Clip, Bearing Stop
220-0595
220-1293
1
1
220-0601
220-1066
220-1067
1
1
1
220-0632
BELL, END
211-0146
211-0152
1
50 Hertz
120/240 Volt
Single Phase
12 Volt DC
24 Volt DC
32 Volt DC
Three Phase
12 Volt DC
127/220 Volt
Three Phase
12 Volt DC
220/380 Volt
Three Phase
12 Volt DC
60 Hertz
120/208 Volt
Three Phase
12 Volt DC
32 Volt DC
120/240 Volt
Single Phase
12 Volt DC
24 Volt DC
32 Volt DC
Three Phase
12 Volt DC
1
1
Sets Without Overspeed Switch
Sets With Overspeed Switch
220-0667
220-1262
220-1532
1
1
1
220-0712
1
220-1711
1
1
Sets
Sets
Sets
15
16
870-0177
RESISTOR,
304-0500
304-0521
304-0534
232-1565
304-0006
520-0620
866-0001
870-0203
232-0200
1
TAPPED
1
1
1
1
2
1
1
1
1
GROMMET,
508-0095
508-0112
850-0030
204-0061
850-0040
RUBBER
1
1
5
1
4
24
25
26
Sets
27
Sets
28
29
Sets
Sets
30
31
Sets
Sets
Sets
Sets
32
33
4
1
2
4
1
PART
DESCRIPTION
Stud, Generator Through
Stud, Rotor Through
Block, Collector Ring Brush
Brush, Collector Ring
Cover Assembly, Air Outlet
(Includes Parts Marked #)
#Nut, Speed (#10)
- Adjustable
12 Volt DC Sets
24 Volt DC Sets
32 Volt DC Sets
Bracket, Resistor Mounting
Washer, Resistor Centering
Stud, Resistor Mounting
Nut, Resistor Mounting
Nut, Rotor through Stud
Washer, Tapered - Rotor through
Stud
Air Baffle
Lead Outlet
“Washer, Lock-Spring
(#10)
“Ring, Collector
Washer, Lock - Generator
Adapter Mounting
SCREW, HEX CAP - GENERATOR ADAPTER
MOUNTING
2
3/8-1 6 X 1-1/4”
800-0051
3/8-16 X 1“
2
800-0050
1
Washer, Lock (7/16”)
850-0055
Nut, Hex (5/16-18) - Generator
4
862-0015
through Stud
Washer, Lock (5/16’)
4
850-0045
Pin, Roll (3/1 6“ x 5/8”)
516-0138
2
Alignment
“Key, Blower to Rotor
1
515-0103
“Screw (1O-32 x 3/8) - Baffle
813-0098
5
Mounting
‘ - Parts Included
# - Parts Included
33
QTY.
USED
520-0640
520-0615
212-1064
214-0059
234-0163
23
Sets
PART
NO.
Z
10
11
12
13
14
17
18
19
20
21
22
GENER~TOR
220-0668
9
- SPEC A THROUGH
in 201-1122
in 234-0163
Generator Rotor Assembly
Cover Assembly
●
OPPOSITE
SiDE
11
I
I
●
w,
NOTE:
06SX1 N1 B used on 60 Hertz 120/240 Volt, 3 Phase sets.
06SX1 N3B used on all 60 Hertz sets except 120/240 Volt, 3 Phase.
06SX51 N1 B used on 50 Hertz 120/240 Volt, 3 Phase sets.
06SX51 N3B used on all 50 Hertz sets except 120/240 Volt, 3 Phase.
Check your set nameplate for the correct
column that applies to your set.
Magneciter
number.
Select the correct
Part Number
✎
●
r
REF
No.
GENERATOR
PART
NUMBER
PART
DESCRIPTION
02SX1N1A
04SX1N1A
04SX1N1B
04SX1N3B
06SX1N1A
06SX1N1B
06SX1N3B
06SX51N1A
06SX51N1B
06SX51N3B
2
2
3
3
3
3
4
4
5
6
6
7
8
8
9
209-0001
209-0002
209-0003
209-0005
209-0007
209-0008
209-0010
209-0011
209-0012
209-0013
234-0154
234-018S
234-0153
234-0188
315-0084
315-0099
315-0102
315-0104
232-1553
232-1608
232-1551
232-1552
234-0191
520-0211
800-0013
800-0015
305-0259
9
305-0387
9
305-0264
9
305-0388
1
1
I
10
11
12
13
305-0238
305-0239
305-0239
305-0240
EXCITER -SPECATHROI
Use
Use
Use
Use
Use
Use
Use
Use
Use
Use
Column
Column
Column
Column
Column
Column
Column
Column
Column
Column
SH Z
—
A
=
A
B
C
D
E
F
G
H
J
K
B
=
QUANTITY
USED
— — — — —
D
=
E
=
F
=
G H
= =
—
K
=
x
x
x
x
x
x
x
x
Exciter, Complete (Less Cover)
Exciter, Complete (Less Cover)
Exciter, Complete (Less Cover)
Exciter, Complete (Less Cover)
Exciter, Complete (Less Cover)
Exciter, Complete (Less Cover)
Exciter, Complete (Less Cover)
Exciter, Complete (Less Cover)
Exciter, Complete (Less Cover)
Exciter, Complete (Less Cover)
●Cover, Exciter
.Cover, Exciter
Panel Only, Exciter
Panel Only, Exciter
Reactor, Gate
Reactor, Gate
Reactor, Gate
Reactor, Gate
Gasket, Gate Reactor Mounting - Outer
Gasket, Gate Reactor Mounting - Outer
Gasket, Gate Reactor Mounting - Inner
Retainer, Gate Reactor
Retainer, Gate Reactor
Stud, Gate Reactor Mounting
Screw, Cap - Hex Head (1/4-20 x 2-1/2”)
Screw, Cap - Hex Head (1/&20 x 3“)
Rectifier Assembly (Includes Parts
Marked t)
Rectifier Assembly (Includes Parts
Marked A)
Rectifier Assembly (Includes Parts
Marked *)
Rectifier Assembly (Includes Parts
Marked f)
tA*fRectifier Only, Power Field {Negative)
tA*fRectifier Only, Power Field (Positive)
AfRectifier Only, Field Flash
tA*fRectifier, Voltage Control
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
2
2
2
1
2
2
2
2
2
2
2
1
2
2
1
2
2
1
1
2
2
2
2
4
4
. —
35
1
1
2
2
1
4
—
1
1
2
2
2
2
4
4
—
—
1
1
2
2
1
4
—
2
2
4
—
1
2
2
1
4
—
... .
REF
NO.
14
14
15
16
17
18
19
19
20
20
20
20
21
21
21
..
PART
NUMBER
304-0476
304-0512
304-0498
332-0697
332-0698
870-0196
332-0699
332-0745
332-0700
332-0738
332-0746
332-0925
304-0489
304-0511
304-0527
22
23
23
23
24
24
24
25
26
27
27
304-0015
232-1473
232-1550
232-1474
315-0085
315-0100
315-0105
232-1548
307-0584
520-0641
812-0116
28
28
29
30
31
32
332-0050
332-0052
508-0008
307-0643
304-0510
813-0112
33
34
35
308-0175
305-0238
526-0173
GENERATOR
EXCITER
- SPECATHRO[
PART
DESCRIPTION
tAResistor (SOO-Ohm, 5 Watt)
●fResistor (lSO-Ohm, 50 Watt)
lA*fClip, Resistor Mounting
lA*EStud, Terminal (Flat Head)
lA*EStud, Terminal (Extended Slotted Head)
FA*fFastener (Compression Type)
Block, Terminal
Block, Terminal
Strip, Block Marker
Strip, Block Marker
Strip, Block Marker
Strip-,Block Marker
Resistor, Fixed (200-Ohm, 50 Watt)
Resistor, Tapped - 500-Ohm (425 Fixed,
75 Adj.)
Resistor, Tapped - 500-Ohm (425 Fixed,
75.Adj.)
Washer, Centering - Resistor
Spacer, Resistor Mounting
Spacer, Resistor Mounting
Spacer, Resistor Mounting
Reactor, Voltage Control
Reactor, Voltage Control
Reactor, Voltage Control
Gasket, Voltage Control Reactor
Relay, Field Build-Up
Stud, Tapped Resistor Mounting
Screw, Tapped ResistorMounting
(RHMS #10-24 x4-1/2”)
Clip, Loop
Clip, Loop
Grommet, Rubber (For 7/8” Hole)
Cover, Field Relay
Resistor, Fixed (250-Ohm, 25 Watt)
Screw, Fixed Resistor Mounting
(RHSMS #10-32 X 2-1/2”)
Switch, Residual Reset
Rectifier, Power Field - Negative
Washer, Retainer - Voltage Control Reacto
>H Z
—
—
QUANTITY
USED
— —
— — —
—
—
A
=
B
=
c
=
D
=
H
=
J
=
K
=
1
1
1
1
1
2
1
2
1
1
2
1
2
1
1
1’
2
1
2
1
1
1
2
1
2
1
1
1
1
F
=
G
=
2
1
2
1
1
2
1
2
1
1
2
1
2
1
1
1
1
2
1
2
1
B
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
4
1
4
1
4
1
4
2
2
2
2
1
1
1
1
1
2
2
2
2
2
1
1
1
1
4
4
1
4
1
4
2
2
1
2
1
2
1
1
2
2
1
2
1
1
1
1
1
1
1
2
●
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A:
A!
A:
A:
A:
A:
R
R
R
R
R
R
1
1
1
ASSOCI TED HARDWARE (NOT ILLUSTRATED)
812-0156
813-0101
811-0098
813-0098
815-0190
815-0198
815-0001
SCREW, MACHINE - ROUND HEAD
1/4-20 X 1-1/2”
#10-32 X 9/16”
#10-32 x 3/8” (Brass)
#10-32 X 3/8”
#8-32 x 3/8”
#8-32 x 5/8”
Screw, Machine - Binder Head (Brass)
(#6-32 X 1/4”)
A: R
—
36
—
—
—
cef
cef
cet
re(
re(
●
re(
ret
—
—
—
—
-J
“GENERATOR
F?EF
NO.
PART
NUMBER
1!-!z
EXCITER -SPECATHROU
PART
DESCRIPTION
—
QUANTITY
USED
— —
— — —
—
—
B
=
c
=
WASHER, FLAT
11/64” ID X 3/8” OD X 1/32” Thk
ID X 3/8” OD X l/32’’.Thk
.172”
.200” ID X 7/16” OD X 1/32” Thk
ID X 5/8” OD X 1/16” Thk
7/32”
WASHER, LOCK - SPRING
#lo
1/4”
Washer, Lock - ET
WASHER, LOCK - IT
#8
#lo
1/4”
NUT, HEX
#8-32
#10-24
1/4-20
#10-32
#6-32 (Brass)
#8-32 (Brass)
#10-32 (Brass)
526-0003
526-0048
526-0049
526-0179
850-0030
850-0040
853-0005
854-0007
854-0010
854-0014
860-0008
860-0011
862-0001
870-0053
871-0005
871-0007
871-0010
●
- Use
234-0223
t- Parts
AParts
*- Parts
Q- Parts
cover
included
included
included
included
in
in
in
in
for housed sets.
305-0259 Rectifier
305-0387 Rectifier
305-0264 Rectifier
305-0388 Rectifier
As
As
As
As
D
=
F
=
A
A
A
A
R
R
R
A
A
A
R
R
R
re
A
A
A
R
R
R
re
A
A
A
A
A
A
A
R
R
R
R
R
R
R
re
R
G
=
H
=
J
=
K
=
—
—
—
—
re
re
re
re
re
re
re
re
re
Cc
re
re
re
re
ly
ly
ly
ly
—
—
—
.
GENERATOR
- BEGIN SPEC AA
●
.
42
2
&●
I
8
45
I
16
I
I
5
1 I I 1
4673
!
20
37
4
49
w
-25
xG-W74
GENERATOR
●
REF.
NO.
1
STATOR,
220-2026
220-2233
1
1
220-2051
220-2158
1
1
220-2018
220-2200
220-2225
1
1
1
220-2043
220-2175
1
1
11
12
13
14
15
870-0131
358-0069
358-0070
853-0008
813-0100
16
17
18
21
1
515-0103
1
220-2009
COVER, END BELL
1
234-0185
1
234-0498
1
509-0094
STUD. GENERATOR
4
520-0?98
4
520-0799
4
850-0050
22
850-0040
2
23
850-0040
2
24
850-0055
1
25
853-0013
1
809-0046
1
26
REF.
NO.
GENERATOR
3
4
5
6
7
8
9
10
19
20
PART
DESCRIPTION
QTY.
USED
1
220-2019
ROTOR ASSEMBLY,
Marked “)
1
201-2158
1
201-2159
1
510-0112
1
232-2398
1
201-2151
1
515-0094
1
870-0284
1
205-0105
1
508-0095
12
526-0008
2
●
PART
NO.
8
1
1
4
4
12.0 MDJF
120/240 Volt
12 Volt DC Sets
32 Volt DC Sets
Broad Range Sets
12 Volt DC Sets
24 Volt DC Sets
15.0 MDJF
120/240 Volt
12 Volt DC Se~s
24 Volt DC Sets
32 Volt DC Sets
Broad Range Sets
12 Volt DC Sets
32 Volt DC Sets
18.5 MDJF
1201240 Volt
12 Volt DC Sets
GENERATOR (Includes
- BEGIN SPEC AA
Sets Without Overspeed Switch
Sets With Overspeed Switch
Seal, Bearing (“0” Ring)
THROUGH
Ail Except 18.5 MDJF
18.5 MDJF
Washer, Lock - Spring (3/8”)
Generator Through Stud
Washer, Lock - Spring (1/4”)
End Bell Cover
Washer, Lock - Spring (1/4”)
Resistor Bracket
Washer, Lock - Spring (7/16)
Rotor Through Stud
Washer, Lock (1/4” ET)
Resistor Through Screw
#Screw, Sheet Metal - Round
Head (#10 x 3/4”)
QTY.
USED
27
862-0011
4
28
870-0203
1
29
871-0010
1
30
526-0260
2
31
232-0200
1
32
853-0013
2
33
856-0003
1
34
800-0004
2
35
SCREW, MACHINE
Mounting)
2
812-0165
Parts
All Except 18.5 MDJF
18.5 MDJF
“Bearing, Rotor
“Spacer, Bearing
“Rotor, Exciter
“Key, Exciter Rotor
“Nut, Exciter Rotor Locking
‘Fan, Generator
Grommet, Rubber - Air Baffle
“Washer, Flat (13/64” ID x
7/16 OD X 1/32 Thk)
“Nut, Hex (#10-32)
“Rectifier Assembly - Positive
“Rectifier Assembly - Negative
“Washer, Shakeproof (#1 O)
‘Screw, Round Head
(#l O-32 X 1/2’)
“Key, Fan to Rotor
Stator, Exciter
PART
NO.
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
PART
DESCRIPTION
Nut, Hex (3/8-16) Generator
Through Stud
Nut, Hex (Special) Rotor
through Stud
Nut, Hex - Brass (#10-32)
Resistor Tap
Washer, Flat (Special) Exciter
Stator
Washer - Cone Shaped (Special)
Rotor Through Stud
Washer, Lock (1/4” ET) Exciter
Stator
Washer, Lock (#10 EIT)
Resistor Tap
Screw, Cap - Hex Head
(1/4-20 ~ 5/8”) Exciter Stator
Mounting
- ROUND HEAD (End Bell Cover
Sets Without Overspeed Switch
(1/4-20 X 4-1/2”)
Sets With Overspeed Switch
2
812-0167
(1/4-20 X 6’)
Screw, Hex Head - Thread
6
815-0194
Cutting with ET (#10-32 x 3/8)
Board (2) and Baffle (4)
Mounting
1
Screw, Machine - Round Head
812-0169
(1/4-20 x 5-1/2”) Resistor
Through
1
Screw, Machine - Round Head
811-0098
(Brass) (#l O-32 x 3/8)
Resistor Tap
Screw, Cap - Hex Head
2
800-0004
(1/4-20 x 5/8”) Resistor
Bracket
STUD, ROTOR THROUGH
1
All Except 18.5 MDJF
520-0790
1
18,5 MDJF
520-0791
1
Baffle, Air
234-0462
1
Grommet, Rubber - Generator
508-0112
Adapter
1
Bell, End
211-0237
1
Board, Connection
232-2418
1
Adapter, Generator
231-0171
1
Cover Assembly, Air Outlet
234-0494
(Includes Parts Marked #)
Adjustable
RESISTOR, TAPPED
1
12 Volt DC Sets
304-0500
24 Volt DC Sets
1
304-0521
1
32 Volt DC Sets
304-0534
1
Bracket, Resistor Mounting
232-2399
Washer, Centering - Resistor
2
304-0006
Mounting
1
#Nut, Speed (#IO)
870-0177
“ - Parts Included
# - Parts Included
in Generator Rotor Assemblies.
in 234-0494 Cover Assembly.
CONTROL
16
34
.
4,2
32
/4’/
46
47
,:.
40
”
.’,”, .
●
I
CONTROL
REF.
NO.
1
2
.
PART
NO.
OTY.
USED
3
301-1962
1
PANEL. CONTROL
301-1961
1
301-2376
1
301-3567
1
301-3683
1
4
5
508-0015
RESISTOR
6
7
4
304-0032
1
304-0194
1
304-0005
1
304-0247
1
304-0277
1
304-0268
1
304-0003
1
353-0007
1
304-0276
1
307-0623
1
RELAY, SOLENOID
PART
DESCRIPTION
REF.
NO.
PART
NO.
QTY.
usED
Box, Control
Sets Without Indicator Lamps
Sets Withl
or21ndicator
Lamps
Sets With 3 Indicator Lamps
Saddle, Control Box - Begin
Spec AA
Washer, Fiber
Start Disconnect and Fuel
Solenoid Reiay
12 Volt DC Sets (15 Ohm,
10 Watt) Fixed
24 Volt DC Sets (50 Ohm,
25 Watt) Adjustable
32 Volt DC Sets
Spec A through Z (150 Ohm,
25 Watt) Adjustable
Begin Spec AA (100 Ohm,
10 Watt) Adjustable
Low Oii Pressure
12 Volt DC Sets (1 Ohm,
10 Watt). Fixed
24 Volt DC Sets (5 Ohm,
50 Watt) Adjustable
32 Voit DC Sets (5 Ohm,
50 Watt) Fixed
Start Solenoid -24 and 32 Volt
DC Sets Spec A through Z
(5.5 Ohm, 50 Watt) Fixed
Start Disconnect and Fuel
Solenoid Relay to Start Relay 24 Volt DC Sets Spec A
through Z (75 Ohm, 10 Watt)
Fixed
Relay, Start Disconnect
Start
17
18
19
20
332-0616
332-0706
332-0739
320-0104
21
REGUIATOR,
Components)
305-0589
305-0689
815-0350
22
23
24
25
26
1
1
1
1
Strip, Marker (5 Place)
Block, Terminai (8 Place)
Strip, Marker (8 Piace)
Limiter, Cranking - Low Oil
Pressure
VOLTAGE (See Separate Group for
1
1
8
$07-006?
307-0875
8
307-1046
307-0061
332-0602
1
1
9“
10
11
306-0154
308-0037
302-1366
1
1
1
12
RECTIFIER
305-0673
13
14
15
16
305-0238
358-0096
305-0254
337-0036
402-0078
332-0604
Spec A through Z
Begin Spec AA
24 and 32 Volt DC Sets
Spec A through Z
Begin Spec AA
Manifold Heater
12 Volt DC Sets
24 and 32 Volt DC Sets
Jumper - Heater Solenoid to
Start Soienoid
Switch, Start/Stop
Switch, Manifold Heater
Ammeter Kit, Charge - Includes
Mounting Hardware (5-O-5)
1
1
Control Box - Spec A through Z
Voltage Regulator - Begin
Spec M
BOX. OUTPUT
301-2467
1
301-5990
1
301-7535
1
Spec A Through Portion of Spec
AB (Measures 6“ x 3“ x 4“)
Use Began During Spec AB
Measure 8-7/8” x2-718” x
4-1/8”
Measures 11-314° x2-13/1 6“ x
5-114”
Begin Spec AC
301-7535
COVER, OUTPUT :OX
301-2466
1
301-5992
301-7533
301-7533
GROMMET,
508-0001
1
1
1
RUBBER
1
27
508-0117
508-0183
800-0024
1
1
4
28
29
650-0045
526-0115
4
4
30
815-0236
4
31
32
856-0008
307-0655
4
1
33
332-0747
34
332-1043
35
36
332-0052
332-0748
1
1
37
321-0175
1
38
321-0146
1
KIT
1
1
1
1
1
4
1
12 Volt DC Sets
24 and 32 Volt DC Sets
Spec A through Z
Begin Spec AA
Bracket, Rectifier Mounting
Strap, Ground - Control Box
Mount, Rubber - Control Box
Block, Terminal (5 Place)
Spec AA through AC
“Begin Spec AD
Screw, Hex Washer Head Tapping (#1 O-32 x 3/8”)
COVER
301-1963
301-3714
12 Volt DC Sets
307-1046
307-0845
PART
DESCRIPTION
SPSC A Through Portion of Spec
AB (Measures 6“ x 4“)
Use Began During Spec AB
Measures 8-718” x 4-114”
Measures 11-314” x 5-114”
Begin Spec AC
Control Box (1-1/16” Hole)
Output Box
Side (1-3/8” Hole)
Rear (1-3/4” Hole)
Screw, Cap - Hex Head
(5/16-18 K 1/2”)
Washer, Lock - Spring (5/16)
Washer, Flat (11/32” ID x
11/16 OD X 1/16 Thk)
Screw, Self Tapping - Hex Head
(5/16-1 8 X 5/8”)
Washer, Lock - EIT (5/16”)
Relay, Latching - Sets With
Overspeed Switch
Block, Terminal (2 Place) Use
Began During Spec AB (Not
Used on 3 Phase Sets)
Jumper, Terminal Block (Not
Used When Pre-Heat Circuit in
Automatic or Load Transfer
is Used)
Clip, Wire - Begin Spec AA
Strip, Marker (2 Place) Use
Began During Spec AB (Not
Used on 3 Phase Sets)
Holder, Fuse - Use Began During
Spec AA
Fuse (10 Amps) - Use Began
Dur”ing Spec AA
.,
CONTROL
16
2
2a
27
46
34
CONTROL
●
#
REF.
NO.
PART
NO.
QTY.
USED
39
800-0703
1
40
337-0089
1
41
322-0069
As Req
42
322-0004
As Req
43
856-0006
1
44
526-0018
4
45
862-0013
2
46
47
307-0597
301-2468
1
48
301-1968
1
J
1
PART
DESCRIPTION
Stud, Grounding
(Special) Use
Began During Spec AB
Jumper - Manifold Heater
Solenoid Relay (24 and 32 Volt
DC Sets)
Holder, Indicator Lamp - Sets
With Indicator Lamp
Lamp, Indicator - Sets With
Indicator Lamp
Washer, Lock - EIT (1/4”) Use
Began During Spec AB
Washer, Flat (17/64” ID x
5/8” OD x 1/16 Thk) USe
Began During Spec AB
Nut, Hex (1/4-20) Use Began
During Spec AB
Relay, Start - Spec A through Z
Bracket, Output Box Mounting Spec A through Z
Bracket, Control Box Mounting Spec A through Z
“ - Listed below are the models and serial numbers of specific
generator sets in Spec AD which were manufactured using
the 305-0589 (Non-Adjustable)
Voltage Regulator Assembly.
This assembly uses the 300-1540 printed Voltage Regulator
board. For the remaining component parts refer to the voltage
regulator group for Spec AA through AC.
12.0MDJF-53CR/2268AD
12.0MDJF-53CR/2268AD
12. OMDJF-53CR12268AD
12.OMDJF-53CRL2268AD
12.OMDJF-53CR12268AD
12.0MDJF-53CR/2268AD
12.0MDJF-53CR/2268AD
12.0MDJF-53CFV2268AD
12.0MDJF-53CR/2268AD
12.0MDJF-53CR/2268AD
12.0MDJF-53CFU2268AD
15.0MDJF-3CFU2268AD
15.OMDJF-3CW2268AD
15.OMDJF-3CRR268AD
15.0MDJF-3CR/2268AD
15.0MDJF-3CR/2268AD
15.OMDJF-3CW2268AD
18.5MDJF-3CR/2268AD
43
H820630589
H820630591
H820630592
H820630593
H820630594
1820632355
1820633892
1820633894
1820633895
1820633896
1820633897
1820633904
1820633906
1820633908
1820633914
1820633918
J820635735
1820632363
‘\
VOLTAGE REGULATOR - SPEC AA THROUGH AC
2
4
,
r-—t—w———
15
13
?
I
Es-1131
REF.
NO.
PART
NO.
1
QTY.
USED
305-0589
1
300-1540
1
2
815-0190
4
3
4
5
853-0005
320-0505
812-0070
4
1
4
6
870-0183
4
PART
DESCRIPTION
REF.
NO.
Regulator, Voltage (Includes
Parts Marked “)
‘Board, Voltage Regulator - Begin
Spec AB (Replaces 300-1006
Board Used Begin Spec AA
through Serial Number
F760142041 During Spec AA
and 300-1404 Board Begin
Serial Number F7601 42042
During Spec AA Until Spec
AB)
“Screw, Tapping - Round Head
(#8-32 X 3/8”)
“Washer, Lock - ET (#8)
“Breaker, Circuit
‘Screw, Machine - Round Head
(#6-32 X 1-1/4”)
‘Nut, Hex - With ET (#6-32)
7
8
9
10
3’f5-0391
315-0386
517-0045
812-0027
11
12
13
853-0001
860-0003
812-0063
14
15
16
17
870-0183
332-1647
301-3713
HARNESS,
338-0744
338-0917
332-0942
18
PART
NO.
‘ - Parts Included
44
QTY.
USED
PART
DESCRIPTION
1
1
1
1
“Reactor
“Transformer,
Voltage
“Plug, Dot Button
“Screw, Machine - Round Head
(#4-40 x 1/4”)
1
‘Washer, Lock - ET (#4)
1
“Nut, Hex (#4-40)
2
●Screw, Machine - Round Head
(#6-32 X 1/2”)
2
“Nut, Hex - With ET (#6-32)
1
‘Block, Terminal
1
“Panel, Mounting
WIRING - Voltage Regulator to Exciter Stator
1
Sets Without overspeed Switch
1
Sets With Overspeed Switch
●Tie, Cable
8
in 305-0589 Voltage
Regulator
●
VOLTAGE REGULATOR
Q
—
14
- BEGIN SPEC AD
,5
,
.
‘16
●
17
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART
NO.
305-0689
1
305-0688
812-0071
1
4
JUMPER, TERMINAL
332-2605
2
332-2605
1
320-1121
1
812-0070
4
870-0183
315-0391
315-0386
517-0045
812-0027
10
1
1
1
1
REF.
NO.
PART
DESCRIPTION
&LD
11
12
13
Regulator Assembly Voltage
(Includes Parts Marked “)
● Regulator,
Voltage
●Screw, Machine - Round
Head (#6-32 x 1-1/2”)
14
15
16
17
●5O Hertz
60 Hertz
Breaker, Chcuit
● Screw,
Machine- Round
Head (#6-32 x 1-1/4”)
● Nut, Hex-~
(#6-32)
● Reactor
●Transformer, Voltage
● Plug, Dot Button
●Screw, Machine - Round Head
(#4-40 x 1/4”)
●
18
●
PART
NO.
653-0001
860-0003
812-0063
PART
DESCRIPTION
1
1
2
“Washer,
Lock - ET (#4)
●Nut, Hex (#4-40)
●Screw, Machine - Round
Head (=32 x 1/2”)
2
“Terminal, Tab
332-2617
1
“Block, Terminal
332-1647
●Panel, Mounting
1
301-3713
HARNESS, WIRING - Voltage Regulatorto Exciter Stator
Sets Without Overspeed
1
338-0744
Switch
1
Sets With C)verspeed Switch
338-0917
●Tie, Cable
10
332-0942
- Parts Included in 305-0689 Voltage Regulator
45
Assembly
SERVICE KITS AND MISCELLANEOUS
98-1807
168-0107
OVERHAUL
522-0242
522-0243
522-0253
522-0252
525-0216
NOTE
1
Label Kit
1
Gasket Kit, Engine
KIT, ENGINE
Spec A
1
Sets Without Heat Exchanger
1
Sets With Heat Exchanger
Begin Spec B
1
Sets Without Heat Exchanger
1
Sets With Heat Exchanger
—
Paint, Touch-Up — White
Enamel (13 oz. Pressurized
Can)
For other kits refer to the related group
46
SPECIAL PARTS SECTION
WORKBOAT MODELS — SPEC A THROUGH Z
START DISCONNECT
i.
REF.
NO.
1
PART
NO.
131-0142
QTY.
USED
1
PART
DESCRIPTION
Plate
AIR INTAKE SYSTEM
‘-
REF.
NO.
‘w
3
~7/~”
i
4
@
1
2
3
4
5
6
7
.
...,’,
. . . . ..$
* . .. ....4.....
/.? .. ...4 .
.,.,.. . .
PART
NO.
154-1378
865-0020
140-0602
140-1194
140-0606
520-0621
140-0607
Q-I-Y.
USED
1
2
2
i
1
2
1
PART
DESCRIPTION
Manifold, Intake
Nut, Wing (1/4-20)
Washer. Air Cleaner
Cover, Air Cleaner
Element, Air Cleaner
Stud (1/4-20 X 3)
Pan, Air Cleaner
5
6
:, 1$”
.1:,
&
,,, ,’!
7
HEAT EXCHANGER
REF.
NO.
1
PART
NO.
309-0191
QTY.
USED
1
PART
DESCRIPTION
Switch,
High Temperature
SPECIAL PARTS SECTION
WORKBOAT MODELS — SPEC A THROUGH Z
INJECTION
●
SYSTEM
.
o
.
‘Q\
.
3
5
REF.
NO.
1
2
PART
NO.
QTY.
USED
REF.
NO.
PART
DESCRIPTION
ELBOW, MALE - Spec A
Fuel Pump Outlet
1
502-0138
502-0148
2
Secondary Filter Inlet and Outlet
1
502-0020
Elbow, Street - Fuel Pump Outlet
(Spec A)
PART
NO.
PART
DESCRIPTION
QTY.
USED
3
4
147-0202
501-0097
1
1
5
501-0098
1
Lever, Stop Line, Flexible
to Injection
Line, Flexible
Secondary
Injection Pump
- Secondary Filter
Pump (Spec A)
- Fuel Pump to
Filter (Spec A)
CONTROL
2
1
.,,
all
11
“
12
e
REF.
NO.
1
2
3
4
5
6
PART
NO.
301-2409
302-1360
332-0254
332-0868
304-0330
308-0028
QTY.
USED
1
1
1
1
1
2
PART
DESCRIPTION
Panel, Control Box
Ammeter, Charge (10-0-1 O)
Block, Terminal (4 Place)
Strip, Marker (4 Place)
Resistor (20 Ohm, 10 Watt)
Switch - Start (1) Heater (1)
REF.
NO.
7
8
9
10
11
12
PART
NO.
308-0155
307-0777
323-0052
307-0778
308-0069
332-0439
QTY.
USED
1
1
1
1
1
1
o
PART
DESCRIPTION
Switch - Alarm Test
Relay, Alarm
Socket. Alarm Relav
Spring; Alarm Rela~ Holddown
Switch, Hi-Lo Charge
Jumper, Terminal Block
.
OPTIONAL PARTS SECTION
This section contains illustrated parts listing
applicable to all models; for field conversions
of factory
additional
,
.
49
installed options. Options
parts are usuaily required.
may not be
HEAT EXCHANGER
47
(SPEC A THROUGH
C) – OPTIONAL
48
w
13
63
/
4
HEAT EXCHANGER
●
REF.
NO.
1
2
3
4
5
6
7
8
9
10
13
14
16
17
18
●
19
20
21
22
27
28
30
31
32
33
34
35
36
,
PART
NO.
130-0624
130-0575
QTY.
USED
1
1
(SPEC A THROUGH
PART
DESCRIPTION
Exchanger, Heat
Line, Water - Expansion Tank to
Exhaust Manifold
502-0103
1
Connector,
Inverted MaleExpansion Tank Outlet
130-0746
Tank, Expansion
1
502-0080
Plug, Expansion Tank Fill Vent
2
130-0589
1
Cap, Pressure
130-0590
1
Neck and Adapter, Expansion
Tank Cap
130-0519
1
Gasket, Neck and Adapter
Plug (3/8”)
502-0155
1
309-0145
2
Gasket, Thermostat Chamber
503-0183
8
Clamp, Hose
PUMP, WATER (Captive Water) See Separate Group for
Components
Sets With Flat Area on Water
132-0262
1
Pump Shaft (Replacement
Kit)
(Includes 132-0110 Pump and
Parts Marked “)
132-0110
1
Sets With Keyed Area on Water
Pump Shaft
131-0130
1
Bar, Pump Holddown
1
511-0067
Belt, Water Pump
PULLEY KIT, WATER PUMP (Includes Set Screws)
1
Sets With Flat Area on Water
512-0134
Pump Shaft
132-0252
1
‘Sets With Keyed Area on Water
Pump Shaft
1
130-0591
Guard, Belt
1
Bracket, Heat Exchanger and
130-0692
Governor Spring
HOSE, RUBBER
1
3/4” ID X 5V 503-0463
Total Length Required for
All Hoses Except Sea Water
Pump
Sea Water Pump to Heat
Exchanger
1
503-0461
Spec A (3/P ID x 13-1/4”)
1
503-0285
Spec B, C (1/2 ID x 14”)
1
Tee, Pipe (3/8” )
505-0060
3
505-0135
Nipple, Half - Pipe (3/8 x 1-1/2)
1
502-0074
Elbow, Inverted Male (Brass)
Manifold Water Line Inlet
505-0101
Nipple, Close - Pipe (1/2”)
3
505-0039
2
Elbow, Pipe (3/8” - 90°)
Pencil, Zinc (Included in Heat
130-1340
2
Exchanger)
1
Bushing, Reducer - Brass
502-0049
(3/8 X 1/8”)
1
Valve, Air Bleed - Manifold
504-0006
Outlet
2
Elbow, Brass - Heat Exchanger
502-0300
Captive Water Hoses
1
502-0302
Elbow, Brass - Heat Exchanger
Sea Water Inlet Hose
(Spec B, C)
REF.
NO.
C) — OPTIONAL
PART
NO.
QTY.
USED
PART
DESCRIPTION
Elbow, Brass - Heat Exchanger
Sea Water Outlet Hose
(Spec B, C)
Clamp, Hose - Sea Water Pump
to Heat Exchanger
37
502-0237
1
38
503-0446
2
39
SCREW, SET
803-0062
1
40
45
46
47
48
55
56
57
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
Sets With Flat Area on Water
Pump Shaft
2
“Sets With Keyed Area on Water
803-0062
Pump Shaft
1
“Key - Pulley to Water Pump
515-0249
1
130-0729
Gasket - Heat Exchanger Captive
Water End
1
Gasket - Heat Exchanger Sea
130-0730
Water End
1
Bonnet - Heat Exchanger
130-0731
Captive Water End
1
Bonnet - Heat Exchanger Sea
130-0732
Water End
SCREW, CAP - HEX HEAD
Water Pump Mounting
2
800-0005
(1/4-20 X 3/4”)
4
Heat Exchanger Mounting
800-0004
(1/4-20 X 5/8”)
WASHER, LOCK - SPRING (1/4”)
Water Pump Mounting
2
850-0040
4
Heat Exchanger Mounting
850-0040
1
Hose, Overflow
503-0679
1
Stiffener, Filler Neck
130-0892
6
Screw, Locking Head
821-0005
(#10-32 X 1/2”)
4
Washer, Flat (17/64” ID x 1“ 00
526-0158
x 1/8” Thk)
130-0747
Plate, Thermostat Retainer
Thermostat, Expansion Tank
309-0238
Nipple, Close - Pipe (1/2”) Inlet
505-0101
and Outlet on Heat Exchanger
- Spec A
2
Elbow, Pipe (3/8 - 90”) Inlet and
505-0039
Outlet on Heat Exchanger Spec A
2
505-0135
Nipple, Half - Pipe (3/8 x 1-1/2)
Inlet and Outlet on Heat
Exchanger - Spec A
3
Nipple, Close - Pipe (3/8”) Block
505-0101
Water Inlet
Nipple, Half - Pipe (3/8 x 1-1/2’
3
505-0135
Block Water Inlet
2
Clamp, Hose
503-0183
1
Elbow, Pipe (3/8 - 90”) Block
505-0039
Water Inlet
1
Elbow, Pipe (3/8 - 45°) Block
505-0376
Water Inlet
Tee, Pipe
1
505-0060
“ - Parts Included
in 132-0262 Water Pump Replacement
Kit
HEAT EXCHANGER
~
(BEGIN
SPEC D) – OPTIONAL
12
27
>8
-s.
6
-
F&
5
,4
*“9
,
I
.
. I ~\
21
,~~.,
))//\l
$5’”0
4
.
14
1
6
f
7.
31
‘-
12
\
34
,
,1
0
/
/57
,56
32
,6>0
WY
●
3
XCS-1207
v
&
59
52
I
HEAT EXCHANGER
●
REF.
NO.
1
.
PART
NO.
QTY.
USED
EXCHANGER,
130-1337
HEAT
1
130-1189
1
2
3
4
5
6
7
8
130-0910
131-0196
504-0006
131-0140
131-0197
502-0300
800-0030
2
1
1
1
1
1
2
9
526-0065
2
309-0145
505-0135
CLAMP, HOSE
503-0183
2
7
10
11
12
13
14
15
●
16
17
18
19
20
21
22
23
.
24
25
26
27
(BEGIN
SPEC D) - OPTIONAL
REF.
NO.
PART
DESCRIPTION
Spec D through Serial Number
L770286361 During Spec AA
(Replacement
Kit) (Includes
Hose Connectors,
Clamps,
Hoses and Part Marked ‘)
“Begin Serial Number L770286362
During Spec AA (Includes
Parts Marked #)
Bracket, Heat Exchanger
Manifold, Water
Valve, Drain
Gasket, Water Manifold Outlet
Housing, Thermostat
Elbow, Hose
Screw, Cap - Hex Head
(5/16-18 X 1-1/4”)
Washer, Flat - Copper (21/64” ID
= 9/16 OD X 1/16” Thk)
Gasket, Water Manifold
Nipple, Half (3/8” x 1-1/2’)
12
Spec D through Portion of
Spec AB
9
Use Began During Spec AB
503-0183
7
Elbow, Pipe (3/8” x 90°)
505-0039
7
NiDDle. PiDe - Close (3/8”)
505-0101
PUMP, WATER (CAPTIVE”WATEti)
1
Sets With Flat Area on Water
132-0262
Pump Shaft (Replacement
Kit
- Includes 132-0110 Water
Pump and Parts Marked +) See
Separate Group for
Components
1
Sets With Keyed Area on Water
132-0110
Pump Shaft - See Separate
Group for Components
1
Bar, Water Pump Holddown
131-0130
511-0067
1
Belt, Water Pump
PULLEY KIT, wATER pLIMp (Includes Set Screws)
1
Sets With Fiat Area on Water
c
512-0134
Pump Shaft
1
+Sets With Keyed Area on Water
132-0252
PumD Shaft
130-0920
Guard,’ Belt
BRACKET, WATEi PUMP
131-0199
1
Spec D Through Spec AB
131-0362
1
Begin Spec AC
ELBOW, HOSE (90°) Sea Water Outlet on Heat
Exchanger to Exhaust Elbow
1
503-0987
Spec D through Poti\on of
Spec AB (1/2” ID)
1
503-1080
Use Began During Spec AB
(5/6” ID)
1
Hose, Water - Heat Exchanger to
503-0711
CaDtive Water PumD Inlet
(3/4” ID X 6-1/2”)
HOSE, WATER - Sea Water Pump to Heat Exchanger
1
503-0712
Spec D through Portion of
‘Spec AB (578” ID x 28)
1
Use Began During Spec AB
503-1079
(3/4” ID x 28)
1
Hose, Water - Exhaust Manifold
503-0438
to Heat Exchanger (3/4” ID x
5-1/w)
1
Hose, Water - No. 1 and 2
503-0478
Cylinders to No. 3 and 4
Cylinders (3/4 ID x 9“)
1
Hose, Water - Water Pump Outlet
503-0472
to Block (3/4” ID X 6)
1
503-0699
Hose, Water - Water Manifold to
Exhaust Manifold (3/4” ID x
PART
NO.
QTY.
USED
28
29
30
31
503-0492
505-0060
130-0589
800-0006
1
1
1
2
32
33
850-0040
503-1180
2
2
34
35
505-0376
1
NIPPLE, PIPE (3/8”
505-0277
2
1
1
36
37
505-0277
309-0054
800-0035
4
38
526-0122
4
39
526-0113
4
40
41
42
130-0959
130-1031
815-0300
2
2
2
43
502-0302
1
44
502-0238
1
45
46
130-1340
505-0139
1
1
47
502-0803
2
48
502-0085
1
49
502-0263
1
50
503-0382
3
51
SCREW, SET
803-0062
1
803-0062
2
52
53
515-0249
800-0050
-1
2
54
526-0066
1
55
56
850-0050
800-0026
2
57
56
650-0045
526-0113
2
2
59
821-0010
3
Hose, Overflow (26”)
Tee, Pipe (3/8)
#Cap, Pressure
Screw, Cap - Hex Head
(1/4-20 X 7/8”)
Washer, Lock - Spring (1/4”)
Clamp, Heat Exchanger
Mounting
Elbow, Pipe (45° x 3/8”)
X 1-1/2”)
Spec D through Portion of
Spec AB
Use Began During Spec AB
Thermostat
Screw, Cap - Hex Head
(5/16-18 X 2-1/2”)
Washer, Flat (11/32 ID x
23/32 OD X 1/8” Thk)
Washer, Flat (1 1/32 ID x 1” OD
X 3/32” Thk)
#Gasket, End Cover
#Cover, End
#Screw, Cap - Hex Head (Brass)
(5/16-1 8 X 1/2”)
Elbow, Hose (90°) Sea Water
Outlet on Heat Exchanger Spec D through Portion of
Spec AB (3/8” x 1/2” Hose)
Adapter, Hose - Sea Water Inlet
on Heat Exchanger - Spec D
through Portion of Spec AB
#Pencil, 21nc
Nipple, Pipe (3/8” x 2“) Use
Began During Spec AB
Nipple, Half - Sea Water Inlet and
Outlet on Heat Exchanger Use Began During Spec AB
Nipple, Close - Sea Water Outlet
on Heat ExchangerUse
Began During Spec AB
Elbow (90°) Sea Water Outlet on
Heat Exchanger - Use Began
During Spec AB
Clamp Hose - Use Began During
Spec AB
1
“ - Parts Included in 130-1337
#- Parts Included in 130-1169
+ - Parta Included in 132-0262
E- See Cylinder Block Group
Hardware
16)
53
PART
DESCRIPTION
Sets With Flat Area on Water
Pump Shaft
+Sets With Keyed Area on Water
Pump Shaft
+Key, Pulley to Water Pump
[Screw, Cap - Hex Head (3/6-1 6x
1”) One Used in Cylinder Block
Wet Hole
~ Washer, Flat- Copper (3/8”) Wet
Hole
Washer, Lock-Spring (3/8”)
Screw, Cap - Hex Head
(5/16-18 X 3/4”)
Washer, Lock-Spring (5/1 6“)
Washer, Flat (11 /32” ID x 1” OD
X 3132” Thk)
Screw. Lockina Head Flange
(1/i20 x l/21
Heat Exchanger Kit
Heat Exchanger
Water Pump Replacement Kit
for other Related Wet Hole
WATER PUMP PARTS (132-0110) – OPTIONAL
L’*
CS-1OS7
16
NOTE
REF.
NO.
PART
NO.
QTY.
USED
1
132-0110
REPAIR KIT. WATER
132-0241
1
1
132-0240
1
2
3
4
5
6
7
8
9
1
132-0137
132-0114
132-0101
132-0091
132-0092
132-0112
132-0113
132-0138
1
“1
1
1
1
1
6
1
This pump used on sets with optional
PART
DESCRIPTION
REF.
NO.
Pump, Water (Captive Water)
PUMP
Pumps With Flat Area on Shaft
(Includes Water Pump Pulley,
Set Screws, Key and Parts
Marked “)
Pumps With Keyed Area on Shaft
(Includes Parts Marked #)
Body, Pump (Not Sold
Separately)
Cover, Pump
“#impeller
“#Seal
“#Face, Wear
“#Seat, Seal
‘#Gasket, Cover
‘#Screw, Cover
Screw, Cap - Used on Early
Style Pumps
10
11
12
13
14
15
16
heat exchanger.
PART
NO.
132-0139
PART
DESCRIPTION
QTY.
USED
1
Lockwasher - Used on Early
Style Pumps
132-0140
1
Nut, Hex - Used on Early Style
Pumps
1
Plug, Drain - Used on Early Style
132-0141
Pumps
132-0142
1
Pedestal
SHAFT AND BEARING ASSEMBLY
132-0239
1
Pumps With Flat Area on Shaft
(Repair Kit - Also Includes
Water Pump Pulley, Set
Screws and Key)
132-0225
1
“#Pumps With Keyed Area on Shaft
1
132-0132
Ring, Snap
132-0224
1
Slinger, Fiber
“ - Parts Included
# - Parts Included
in 132-0241 Repair Kit.
in 132-0240 Repair Kit.
OIL FILTER (HEAVY DUTY) – OPTIONAL
REF.
NO.
1
LS-lMS
54
PART
NO.
-122-0193
QTY.
USED
1
PART
DESCRIPTION
Filter, Oil - Heavy Duty (5-3/4”)
KEEL COOLING - OPTIONAL
●
✌
✎
17
18
1,6
15
17
I
II
7
1,:,~1
12
w
24
1
/
●
‘Q
/
REF.
NO.
PART
NO.
1
2
BRACKH,
130-0692
131-0362
132-0074
3
4
131-0144
512-0134
1
1
5
6
7
511-0068
803-0062
GUARD, BELT
130-0591
130-0920
800-0005
1
1
8
.
●
NOTE:
9
10
11
12
13
14
15
16
QTY.
USED
MOUNTING
1
1
1
1
1
2
850-0040
2
502-0278
1
502-0300
1
503-0183
4
503-1194
1
503-1194
1
NIPPLE. HALF
502-0258
3
505-0135
3
ELBOW (3 “8” - 45°)
502-0298
1“
505-0376
1
Early models used brass for the water inlet fittings,
models use pipe fittings,
PART
DESCRIPTION
REF.
NO.
17
Spec A through AB
Begin Spec AC
Pump, Water (Captive Water) See
Separate Group for Components
Bar. Pump Holddown
Pulley Kit, Water Pump (Includes
Set Screw)
Belt. Water Pump
Screw, Set
Spec A through C
Begin Spec D
Screw, Cap - Hex Head
(1/4-20 X 3/4”)
Washer, Lock - Spring (1 /4”)
Elbow. Brass (90°) Pump Inlet
Elbow, Brass (90”) Pump Outlet
Clamp, Hose
Hose. Water (3/4” x 9“)
Hose, Water Inlet (3/4” x 9“)
OTY.
USED
20
NIPPLE, CLOSE (3/8”)
502-0085
3
505-0101
3
TEE - 3!8”
1
502-0257
505-0060
1
ELBOW (3~8° - 90°)
502-0263
1
i
505-0039
800-0050
1
21
800-0047
22
850-0050
23
526-0066
24
SCREW.’
821-0018
821-0010
SCREW.
800-0512
800-0026
850-0045
526-0113
18
19
25
Brass (3/8” x 2“)
Pipe (3/8” x l-I/2”)
Brass
Pipe
PART
NO.
26
27
.- See Cylinder
late
PART
DESCRIPTION
Brass
Pipe
Brass
Pipe
Brass
Pipe
Screw. Cap - Hex Head (3/8-1 6
x l“) Begin Spec AC
1
.Screw, Cap - Hex Head (3/8-16
x 5/8”) Begin Spec AC
1
Washer. Lock - Spring (3/8”)
Begin Spec AC
.Washer. Flat - Copper (25/64” ID
1
x 9!16” OD x 1/16’ Thk) Begin
Spec AC
LOCKING HEAD (FLANGE)
Spec A through C (1/4-20x5/8”)
4
Begin Spec D (1/4-20 x 1/2”)
3
CAP - HEX HEAD Spec A through AB (5/16-18 x l“)
2
Begin Spec AC (5/16-18 x 3/4”)
2
Washer, Lock-Spring (5/16’)
2
Washer, Flat (1 1/32” ID x 1“ OD
2
X 3/32” Thk)
Block Group for other Related Wet Hole Hardware
17
WATER PUMP PARTS (132-0074)
– OPTIONAL
.
.
I
NOTE
REF.
NO.
1
2
3
4
5
6
PART
NO.
QTY.
USED
132-0074
132-0093
1
1
132-0143
1
1
132-0145
132-0087
132-0088
810-0099
1
1
1
8
This pump used on sets with optional
PART
DESCRIPTION
REF.
NO.
Pump, Water (Captive Water)
Repair Kit (Includes Parts
Marked “)
Pedestal
Body,
Pump
(Not
7
8
9
10
11
12
13
14
sold
separately)
Cover, Pump
Impeller
‘Gasket, Cover
“Screw, Machine - Round Head
Brass (#10-24 x 7/16”)
LOW ENGINE TEMPERATURE
keel cooling.
PART
NO.
132-0089
132-0101
132-0091
132-0092
132-0138
132-0140
132-0139
132-0132
“ - Parts Included
THERMOSTAT
REF.
NO.
1
56
PART
NO.
309-0270
QTY.
USED
1
1
1
1
1
1
1
1
PART
DESCRIPTION
‘Shaft and Bearing Assembly
‘Seal, Mechanical
“Ring, Seal Wear
“Cap, Wear Ring
Screw, Cap - Hex Head
Nut, Hex
Washer, Lock - Spring
Ring, Snap
in 132-0093 Repair Kit
— OPTIONAL
QTY.
USED
1
PART
DESCRIPTION
Thermostat,
Low Engine
Temperature
●
AQUALIFT
●
EXHAUST
SYSTEM-
OPTIONAL
74
i:
::
. .
EXS-1041
REF.
NO.
>
PART
NO.
QTY.
USED
155-0954
1
155-0950
1
1
155-1004
1
2
3
4
155-1002
155-1122
505-0723
1
1
1
5
505-0634
1
6
505-0631
1
PART
DESCRIPTION
Fitting Package, Muffler Hookup
- Includes Parts Marked “
Relief Valve Kit, Siphon Break Includes Parts Marked #
Muffler Kit, Aqualift - Includes
Parts Marked +
+Strainer, Hull
“Inlet, Muffler
“Nipple, Half - Pipe - Galvanized
(1-1/2” x 3“)
“Bushing, Double Tapped
(2” x 1-1/2”)
“Nipple, Half - Plastic
(1-1/2 x 9-1/4”)
REF.
NO.
PART
NO.
QTY.
USED
7
8
504-0062
502-0270
1
1
9
10
11
12
502-0090
502-0237
503-0446
309-0162
1
2
2
1
13
505-1346
2
PART
DESCRIPTlON
#valve, Vacuum Relief
#Adapter, Pipe - Brass
(1/2” x 3/8”)
#Tee, Pipe - Brass (3/8’)
#Connector, Hose - Brass (90°)
Clamp, Hose
Switch, Temperature (Opens at
240°- Closes at 195°)
#Elbow, Hose -90°
* - Parts Included in 155-0954 Muffler Fitting Package
#- Parts Included in 155-0950 Siphon Break Kit
+ -Part Included in Muffler Kit
57
SOUND SHIELD HOUSING
– OPTIONAL
-1
M-1412
58
SOUND
REF.
NO.
PART
NO.
405-1524
&
1
405-1523
PART
DESCRIPTION
815-0562
3
13
14
870-0261
508-0116
3
1
15
508-0117
2
16
508-0071
2
17
508-0008
2
18
19
20
870-0053
850-0030
812-0150
1
1
20
21
22
406-0343
808-0053
8
27
23
800-0084
4
24
526-0195
4
25
26
27
28
862-0004
870-0107
870-0197
813-0105
4
6
21
1
29
508-0115
1
“Screw, Pan Head - Cross Recessed
(#10 X 5/16”)
“Nut, Speed (#8-32)
Grommet, Rubber (2-3/4” Hole)
Exhaust Line
Grommet, Rubber (1-3/8’ Holes)
Lead Wires and Water Inlet
Grommet, Rubber (7/8” Hole)
Battery Cables
Grommet, Rubber (13/16’ Hole)
Fuel Inlet and Return Lines
Nut, Hex (#10-32)
Washer, Lock - Spring (#IO)
Screw, Machine - Round Head
(1/4-20 x 5/8”) Panels to Base
Handle, Folding
Screw, Round Head - Sheet
Metal (#14 x 3/4”)
Screw, Cap - Hex Head
(7/16-14 X 4-1/2)
Washer, Flat (29/64” ID x
3-1/4 OD X 1/8 Thk)
Nut, Hex (7/16-14)
Nut, Speed - Type J
Nut, Speed - Type J
Screw, Machine - Round Head
(#10-32 x l“)
Grommet, Rubber (2-1/2 Hole)
Intake Tube
REF.
NO.
1
Housing Kit, Sound Shield
- Includes All Parts Listed
Below Plus Related Air Intake
System Parts
Panel Assembly, Top (Insulated)
Includes (2) Folding Handles
and (11 ) Speed Nuts
Molding Assembly, Corner
(Insulated) Includes (10)
Speed Nuts
Panel Assembly, Engine End
(Insulated) Includes (2)
Folding Handles
Panel Assembly, Generator End
(Insulated) Includes (2) Speed
Nuts and Grommet
Panel Assembly, Back
(Insulated) Includes (4) Speed
Nuts
Panel Assembly, Access
(Insulated)
Panel Assembly, Door
(Insulated) Includes (2)
Folding Handles
Pan, Drip
Base, Mounting (Insulated)
Band, Air Duct Adapter
Cover Assembly, Access
(includes Parts Marked “)
12
1
1
3
405-1515
1
4
405-1500
1
5
405-1504
1
6
405-1517
1
7
405-1513
1
1
1
1
1
— OPTIONAL
QTY.
USED
PART
DESCRIPTION
405-1520
405-1494
405-1502
405-1536
405-1478
HOUSING
WY.
USED
2
8
9
10
11
SHIELD
PART
NO.
“ - Parts Included
>
in 405-1478 Access Cover Assembly
VOLTAGE REGULATOR
●
FILTER - OPTIONAL
1
REF.
NO.
r
I
‘8------+
10
16,
PART
NO.
OTY.
USED
PART
DESCRIPTION
Screw. Machine -Round Head
(#1 O-32 X 3/8”)
Washer, Lock - Spring (#10)
Cover, Housing
Screw, Machine - Binding Head
Brass (#6-32 x 1/4”)
Washer, Lock - ET (#6)
Nut, Hex (#6-32)
Terminal, Lug
Harness. Wiring
Grommet. Rubber
Screw, Machine -Round
Head
(#10-32 X 2-1/2”)
Washer. Centering
Insulator, Resistor
Nut. Hex (#10-32)
Resistor, Fixed [20hm,
25 Watt)
Screw, Machine - Round Head
(#8-32 X 1 /2”)
Washer. Lock - Spring (#8)
Nut. Hex (#8-32)
Bracket, Mounting - Capacitor
Capacitor
Housing. Filter
Tie, Cable
Diagram. Wiring
1
813-0098
6
2
3
4
850-0030
232-2463
815-0001
6
1
4
5
6
7
8
9
10
853-0003
860-0006
332-1279
338-1165
508-0071
813-0112
4
4
4
1
1
2
11
12
13
14
304-0015
304-0292
870-0053
304-0120
4
2
2
2
15
812-0079
4
16
17
18
19
20
21
850-0025
860-0008
312-0198
312-0197
232-2462
332-0942
625-i304
4
4
2
1
1
2
.
3
2
I
ES-1130
OVERSPEED
SWITCH
REF.
NO.
1
2
3
4
5
2
ES-1132
60
— OPTIONAL
PART
NO.
OTY.
USED
PART
DESCRIPTION
SWITCH,OVERSPEED
150-0956
1
60 Hertz Sets
150-1661
1
50 Hertz Sets
BRACKET AND POINT ASSEMBLY
150-0958
1
Spec A through Z
150-1446
1
Begin Spec AA
868-0004
1
Nut, Jam - Hex Head (7/16-20)
WASHER, LOCK - SPRING
850-0030
2
#10 - Soec A throuah Z
850-0040
2
114”- Begin Spec ~A
SCREW
813-0100
2
Machine - Round Head
(#10-32 X 1/2”)
Spec A through Z
800-0003
2
Cap - Hex Head (1/4-20 x 1/2”)
Begin Spec AA
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.3 Linearized : Yes Author : Unknown Create Date : 1998:10:08 08:35:49Z Modify Date : 2013:11:17 14:57:51-06:00 Subject : XMP Toolkit : Adobe XMP Core 4.2.1-c043 52.372728, 2009/01/18-15:08:04 Format : application/pdf Creator : Unknown Description : Title : Document Creator Tool : ljf3311.tmp Metadata Date : 2013:11:17 14:57:51-06:00 Keywords : Producer : Acrobat PDFWriter 2.01 for Windows Document ID : uuid:4bdc8410-14df-4f50-8425-719957818bc4 Instance ID : uuid:575aaa3c-35d7-48de-987e-6f4dda31a4b4 Page Mode : UseThumbs Page Count : 62EXIF Metadata provided by EXIF.tools