NEW Layout Manual OUTLINE American Dryer Corp. Clothes AD 30 30VPhase7Dual Timer
User Manual: American Dryer Corp. Clothes Dryer AD-30
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AD-30V Installation Manual Phase 7 / Dual Timer / S.A.F.E. System WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion and to prevent property damage, personal injury or death. — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort. —Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. — WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. ● Clear the room, building or area of all occupants. ● Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. ● If you cannot reach your gas supplier, call the fire department. ● ● — Installation and service must be performed by a qualified installer, service agency or the gas supplier. —QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ: Ne pas tenter d’allumer d’appareils. Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment. ● Évacuez la pièce, le bâtiment ou la zone. ● Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur. ● Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies. ● ● —L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz. American Dryer Corporation 88 Currant Road Fall River MA 02720-4781 USA Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447 e-mail: techsupport@amdry.com www.amdry.com ADC Part No. 113229-4 Retain This Manual in a Safe Place for Future Reference This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation. Only qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY POUR VOTRE SÉCURITÉ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly. IMPORTANT For your convenience, log the following information: AD-30V PH7 DATE OF PURCHASE ________________________________________________ MODEL NO. _____________________ RESELLER’S NAME __________________________________________________________________________________ SERIAL NUMBER(S) __________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at +1 (508) 678-9447 or telephone your order directly to the ADC Parts Department at +1 (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. “IMPORTANT NOTE TO PURCHASER” Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. ! WARNING ▲ Table of Contents ___ Proposition 65 Use of this product could expose you to substances from fuel combustion that contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Safety Precautions ......................... 4 IMPORTANT You must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards. Please observe all safety precautions displayed on the equipment and/or specified in the installation manual included with the dryer. Before installation, check that the local distribution conditions, nature of gas and pressure, and adjustment of the appliances are compatible. CAUTION Dryer(s) should never be left unattended while in operation. When discarding or storing your old clothes dryer, remove the door. Lorsque vous entreposez ou mettez votre sécheuse au rebut, enlevez-en la porte. “Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.” «Attention: Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de câblage peuvent entraîner un fonctionnement inadéquat et dangereux.» WARNING Children should not be allowed to play on or near the dryer(s). Children should be supervised if near dryer(s) in operation. Under no circumstances should the dryer door switch(es), lint door/drawer switch(es), or heat safety circuit(s) ever be disabled. The dryer must never be operated with any of the back guards or service panels removed. Personal injury or fire could result. The dryer must never be operated without the lint filter/ screen in place, even if an external lint collection system is used. FOR YOUR SAFETY Do not dry mop heads in the dryer. Do not use dryer in the presence of dry cleaning fumes. The dryers must not be installed or stored in an area where it will be exposed to water and/or weather. The wiring diagram for the dryer is located behind the control panel. Specifications ................................. 5 Installation Procedures .................. 7 Unpacking/Setting Up ................................... 7 Location Requirements ................................ 7 Dryer Enclosure Requirements ................... 7 Fresh Air Supply Requirements ................... 8 Exhaust Requirements ................................. 8 Electrical Information .................................. 10 Gas Information ........................................... 13 Steam Information ....................................... 15 Preparation for Operation/Start-Up ............. 17 Preoperational Test ..................................... 17 Preoperational Instructions ........................ 18 Shutdown Instructions ................................ 19 Service/Parts Information ............ 20 Service ......................................................... 20 Parts ............................................................. 20 Warranty Information ................... 20 Returning Warranty Cards .......................... 20 Warranty ....................................................... 20 Returning Warranty Parts ............................ 20 Routine Maintenance ................... 21 Cleaning ...................................................... 21 Adjustments ................................................ 21 Lubrication ................................................... 21 Data Label Information ................. 22 Procedure for Functional Check of Replacement Components ....... 23 Manual Reset Burner Hi-limit Instructions .......... 24 Phase 7 ....................................................... 24 Dual Timer ................................................... 24 S.A.F.E. System .............................. 25 List of Acronyms _______________ D.M.S. HVAC in WC L.C.D. L.E.D. L.P. OSHA R.M.A. S.A.F.E. UL Drill Measurement Size Heating, Ventilating, and Air-Conditioning Inches of Water Column Liquid Crystal Display Light Emitting Diode Liquid Propane Occupational Safety and Health Administration Return Material Authorization Sensor Activated Fire Extinguishing Underwriters Laboratory Safety Precautions ___________________ Warning ! For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life. The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION. Note ! Failure to electrically ground the dryer properly will void the warranty. Under no circumstances should the dryer door switch, lint door switch, or heat safety circuit ever be disabled. Warning ! Purchaser and user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location. Personal injury or fire could result should the dryer door switch, lint door switch, or heat safety circuit ever be disabled. What To Do If You Smell Gas This dryer is not to be used in the presence of dry cleaning solvents or fumes. • Do not try to light any appliance. Remove articles from the dryer as soon as the drying cycle has been completed. • Do not touch any electrical switch. Warning • Do not use any phone in your building. • Clear the room, building, or area of all occupants. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. Articles left in the dryer after the drying and cooling cycles have been completed can create a fire hazard. Read and follow all caution and direction labels attached to the dryer. Installation and service must be performed by a qualified installer, service agency, or gas supplier. Dryers must be exhausted to the outdoors. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it. ! ! Warning Dry only water washed fabrics. Do not dry articles spotted or washed in dry cleaning solvents, a combustible detergent, or “all purpose” cleaner. Explosion could result. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less than sixty-six percent, 19 lb (8.61 kg) of its rated capacity. Warning ! You must disconnect and lock out the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards. Important Do not dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax. Explosion could result. ! Dryer must be installed in a location/ environment, which the ambient temperature remains between 40º F (4.44º C) and 130º F (54.44º C). Do not dry mop heads. Contamination by wax or flammable solvents will create a fire hazard. Do not use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated tumbler may damage plastics or rubber and may be a fire hazard. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer. The frequency of inspection and cleaning can best be determined from experience at each location. Warning ! The collection of lint in the burner area and exhaust ductwork can create a potential fire hazard. 4 American Dryer Corp. 113229 - 4 Specifications _____________________________________________________________________ MAXIMUM CAPACITY (DRY WEIGHT) TUMBLER DIAMETER TUMBLER DEPTH TUMBLER VOLUME TUMBLER/DRIVE MOTOR Non-Reversing / Reversing BLOWER/FAN MOTOR Non-Reversing / Reversing DOOR OPENING (DIAMETER) DOOR SILL HEIGHT WATER CONNECTION Steam** Electric Gas DRYERS PER 20’/40’ CONTAINER DRYERS PER 48’/53’ TRUCK VOLTAGE AVAILABLE APPROXIMATE NET WEIGHT APPROXIMATE SHIPPING WEIGHT 6 0 Hz AIRFLOW 5 0 Hz HEAT INPUT EXHAUST CONNECTION (DIAMETER) COMPRESSED AIR CONNECTION COMPRESSED AIR VOLUME INLET PIPE CONNECTION VOLTAGE AVAILABLE APPROXIMATE NET WEIGHT APPROXIMATE SHIPPING WEIGHT 6 0 Hz AIRFLOW 5 0 Hz EXHAUST CONNECTION (DIAMETER) COMPRESSED AIR CONNECTION COMPRESSED AIR VOLUME OVEN SIZE k c a l/h r kW Btu/hr 1 7 ,2 0 0 20 6 8 ,2 0 0 2 0 ,6 0 0 24 8 1 ,9 0 0 VOLTAGE AVAILABLE APPROXIMATE NET WEIGHT APPROXIMATE SHIPPING WEIGHT 6 0 Hz AIRFLOW 5 0 Hz STEAM CONSUMPTION OPERATING STEAM PRESSURE EXHAUST CONNECTION (DIAMETER) COMPRESSED AIR CONNECTION COMPRESSED AIR VOLUME BOILER HORSEPOWER (NORMAL LOAD) SUPPLY CONNECTION RETURN CONNECTION 1 3 .6 k g 3 0 lb 8 3 .2 c m 3 2 -3 /4 ” 6 5 .1 c m 2 5 -5 /8 ” 3 5 3 .9 6 0 6 L 1 2 .5 c u ft 0 .3 7 3 k W / 0 .3 7 3 k W 1 / 2 hp / 1 / 2 hp * — k W / 0 .3 7 3 k W — hp / 1 / 2 hp * 5 4 .6 1 c m 2 1 -1 /2 ” 8 4 .1 5 c m 3 3 -1 /8 ” 3 / 4 - 11 . 5 N H ( N o r t h A m e r i c a ) 3 / 4 ” B . S . P. T. ( O ut s i d e N o r t h A m e r i c a ) 12 / 26 30 / 32 1 2 0 -4 8 0 V 1 ,3 ø 2 ,3 ,4 w 5 0 /6 0 Hz 242 kg 5 3 4 lb 259 kg 5 7 1 lb 1 3 c mm 4 6 0 c fm 1 0 .8 5 c m m 3 8 3 c fm 2 5 ,2 0 0 k c a l/h r 1 0 0 , 0 0 0 B t u/ hr 2 0 .3 2 c m 8” N / A N / A 1 / 2 ” M . N . P. T. 1 / 2 ” B . S . P. T. ( C E a nd A us t r a l i a O nl y) 2 0 8 -4 6 0 V 1 ,3 ø 2 ,3 ,4 w 5 0 /6 0 Hz 242 kg 5 3 4 lb 259 kg 5 7 1 lb 1 3 c mm 4 6 0 c fm 1 0 . 8 5 c mm 3 8 3 c fm 2 0 .3 2 c m 8” N / A N / A 1 2 0 -4 8 0 V 1 ,3 ø 2 ,3 ,4 w 5 0 /6 0 Hz 269 kg 5 9 3 lb 286 kg 6 3 1 lb 1 3 c mm 4 6 0 c fm 1 0 .8 5 c m m 3 8 3 c fm 4 7 .2 k g /h r 1 0 4 l b / hr 8 .6 b a r 1 2 5 p s i ma x 2 0 .3 2 c m 8” 1 / 8 ” F. N . P. T. 0 .0 1 4 c m h 0 .5 c fh 3 . 0 B hp 1 ” F. N . P. T. 1 ” F. N . P. T. Shaded areas are stated in metric equivalents 1/5/04 * Reversing dryer available with 3-phase (3ø) 1/2 hp (0.373 kW) motor standard. ** Specify air-operated or electromechanical steam damper system. Air-operated steam damper system must be provided with clean, dry and regulated 80 psi ± 10 psi (5.51 bar ± 0.68 bar) air supply. ! Note The manufacturer reserves the right to make changes in specifications at any time without notice or obligation. 113229 - 4 www.amdry.com 5 Specifications _____________________________________________________________________ 6 American Dryer Corp. 113229 - 4 Installation Procedures ______________ Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1-LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/ CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION (for Electrical Connections). Unpacking/Setting Up ________________ Remove protective shipping material (i.e., plastic wrap and optional shipping box) from dryer. Provisions for adequate air supply must be provided as noted in this manual (refer to Fresh Air Supply Requirements). Clearance provisions must be made from noncombustible construction as noted in this manual (refer to Dryer Enclosure Requirements). Provisions must be made for adequate clearances for servicing and for operation as noted in this manual (refer to Dryer Enclosure Requirements). Dryer must be exhausted to the outdoors as noted in this manual (refer to Exhaust Requirements). Dryer must be located in an area where correct exhaust venting can be achieved as noted in this manual (refer to Exhaust Requirements). Important ! Important ! Dryer must be transported and handled in an upright position at all times. The dryer can be moved to its final location while still attached to the skid or with the skid removed. To unskid the dryer, locate and remove the four bolts securing the base of the dryer to the wooden skid. Two are at the rear base (remove the back panel for access), and two are located in the bottom of the lint chamber. To remove the two bolts located in the lint chamber area, remove the lint door. With the skid removed, to make it easier to slide the dryer into its final position, slightly lower all four leveling legs, so that the dryer will slide on the legs instead of the base frame. Leveling Dryer The dryer is equipped with four leveling legs, one at each corner of the base. Two are located at the rear of the dryer base, and two are located in the lint chamber (coop). To increase bearing life and improve efficiency, the dryer should be tilted slightly to the rear. Location Requirements ______________ Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/ CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing). Dryer should be located where a minimum amount of exhaust duct will be necessary. The dryer must be installed with a proper exhaust duct connection to the outside. The dryer must be installed with provisions for adequate combustion and make-up air supply. Caution ! This dryer produces combustible lint and must be exhausted to the outdoors. Every 6 months, inspect the exhaust ducting and remove any lint buildup. Important ! Dryer must be installed in a location/ environment, which the ambient temperature remains between 40º F (4.44º C) and 130º F (54.44º C). Dryer Enclosure Requirements ______ Bulkheads and partitions should be made of noncombustible materials and must be located a minimum of 12-inches (30.48 cm) above the dryer’s outer top; 18-inches (45.72 cm) for steam dryers, except along the front of the dryer, which may be closed if desired. Note ! Allowances must be made for opening the control door. With the exception of the floor, clearances shown are for combustible construction. The dryer must be installed on a sound level floor capable of supporting its weight. Carpeting must be removed from the floor area that the dryer is to rest on. ! Important “The dryer must be installed on noncombustible floors only.” The dryer must not be installed or stored in an area where it will be exposed to water and/or weather. The dryer is for use in noncombustible locations. X = 12-inch (30.48 cm) minimum, 24-inches (60.96 cm) is suggested for ease of maintenance. * 1-inch (2.54 cm) maximum for electric dryers. ** 18-inch (45.72 cm) minimum for steam dryers. 113229 - 4 www.amdry.com 7 Note ! Exhaust Requirements _______________ Air considerations are important for proper and efficient operation. Dryers may be positioned sidewall to sidewall. However, a 1/16” (1.59 mm) minimum allowance must be made for opening and closing of the control door. It is suggested that the dryer be positioned about 2 feet (0.61 meters) away from the nearest obstruction for ease of installation, maintenance, and service (to be measured from the back guard). Refer to the illustration on previous page for details. Fresh Air Supply Requirements ______ The air supply (make-up air) must be given careful consideration to ensure proper performance of each dryer. An unrestricted source of air is necessary for each dryer. As a general rule, an unrestricted air entrance from the outdoors (atmosphere) of a minimum of 1-1/2 square feet (0.14 square meters) is required for each dryer. If registers or louvers are installed over the openings, then the area must be increased. It is not necessary to have separate make-up air openings for each dryer. Common make-up air openings are acceptable. However, they must be set up in such a manner that the make-up air is distributed equally to the dryers. The dryer must be installed with provisions for adequate combustion and make-up air supply. Example: For a bank of eight dryers, two unrestricted openings measuring 3 feet by 2 feet (0.914 meters by 0.61 meters) are acceptable. Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure, which results in slow drying, increased use of energy, and shutdown of the burner by the airflow (sail) switch, burner hi-limits, or lint chamber hi-limit protector thermostat. The dryer must be installed with a proper exhaust duct connection to the outside. When possible, it is suggested to provide a separate (single) exhaust duct for each dryer. Caution ! This dryer produces combustible lint and must be exhausted to the outdoors. Improperly sized or installed exhaust ductwork can create a potential fire hazard. Important ! It is recommended that exhaust or booster fans not be used in the exhaust ductwork system. The exhaust ductwork should be laid out in such a way that the ductwork travels as directly as possible to the outdoors with as few turns as possible. The shape of the ductwork is not critical as long as the minimum cross section area is provided. Single or independent dryer venting is recommended. It is suggested that the use of 90° turns be avoided; use 30° or 45° angles instead. The ductwork should be smooth inside with no projections from sheet metal screws or other obstructions, which will collect lint. When adding ducts, the ducts to be added should overlap the duct to which it is connected. All ductwork joints must be taped to prevent moisture and lint from escaping into the building. Additionally, inspection doors should be installed at strategic points in the exhaust ductwork for periodic inspection and cleaning. Important ! When connecting ductwork to the dryer exhaust duct, be sure that when screws are used they do not restrict the operation (both opening and closing) of the damper. Note Important ! Make-up air openings should not be located in an area directly near where exhaust vents exit the building. Allowances must be made for remote or constricting passageways or where dryers are located at excessive altitudes or predominantly low pressure areas. Important ! Make-up air must be provided from a source free of dry cleaning solvent fumes. Make-up air that is contaminated by dry cleaning solvent fumes will result in irreparable damage to the motors and other dryer components. ! When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around). The duct must be centered within this opening. To protect the outside end of the horizontal ductwork from the weather, a 90° elbow bent downward should be installed where the exhaust exits the building. If the ductwork travels vertically up through the roof, it should be protected from the weather by using a 180° turn to point the opening downward. In either case, allow at least twice the diameter of the duct between the duct opening and the nearest obstruction (i.e., roof or ground level). Note ! 8 Component failure due to dry cleaning solvent fumes will void the warranty. American Dryer Corp. 113229 - 4 Important ! Vertical Venting Do not use screens, louvers, or caps on the outside opening of the exhaust ductwork. Exhaust back pressure measured by a manometer at the dryer exhaust duct area must be no less than 0 and must not exceed 0.3 in WC (0.74 mb). Note ! As per the National Fuel Gas Code, “Exhaust ducts for type 2 clothes dryers shall be constructed of sheet metal or other noncombustible material. Such ducts shall be equivalent in strength and corrosion resistance to ducts made of galvanized sheet steel not less than 26 gauges (0.0195-inches [0.50 mm]) thick.” When vertical single 8-inch (20.32 cm) venting is used (refer to Illus. B below), the ductwork from the dryer to the outside outlet cannot exceed 55 feet (16.7 meters). This calculation compensates for the use of a maximum of three elbows including the two elbows creating the 180° (turned downward) outside outlet. Illus. B Single Dryer Venting Horizontal Venting When a single 8-inch (20.32 cm) horizontal vent is used, the ductwork to the outlet cannot exceed 68 feet (20.7 meters), refer to Illus. A below. This calculation of 68 feet (20.7 meters) compensates or allows for the use of a maximum of only one elbow, (which is the outside outlet protection). Illus. A If the length of the duct run or quantity of elbows used exceeds the above noted specifications, the cross-sectional area of the ductwork must be increased in proportion to the number of elbows or duct run added. Important ! For extended ductwork runs, the cross section area of the duct can only be increased to an extent. For extended ductwork runs, a professional HVAC firm should be consulted for proper venting information. Multiple Dryer (Common) Venting If it is not feasible to provide separate exhaust ducts for each dryer, ducts for individual dryers may be channeled into a common main duct. Each dryer is provided with a back draft damper. The individual ducts should enter the bottom or side of the main duct at an angle not more than 45° in the direction of the airflow. The main common duct may be any shape as long as the minimum cross-sectional area is provided. The main duct should be tapered with the diameter increasing before each individual 8-inch (20.32 cm) duct is added (refer to Illus. C for horizontal venting and Illus. D for vertical venting on the following page). ! Important No more than four dryers maximum should be connected to one main common duct with a vertical run. ! Note Distance between dryer single ducts being connected to the main common duct must be a minimum of 34-1/4” (87 cm) dryer width. Ductwork should be laid out in such a manner where allowances are made at rear area of the dryer for removal of rear service panels or guards. 113229 - 4 www.amdry.com 9 The illustrations below show the minimum cross section area for multiple dryer venting. These figures must be increased in proportion if the main duct run from the last dryer to where it exhausts has numerous elbows or is unusually long. ! Important For extended ductwork runs, the cross section area of the duct can only be increased to an extent. For extended ductwork runs, a professional HVAC firm should be consulted for proper venting information. Refer below for Multiple Dryer Horizontal Venting and Vertical Venting examples/illustrations. Electrical Information ________________ Electrical Requirements All electrical connections must be made by a properly licensed and competent electrician. This is to ensure that the electrical installation is adequate and conforms to local and state regulations or codes. In the absence of such codes, all electrical connections, materials, and workmanship must conform to the applicable requirements of the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION. Important ! Failure to comply with these codes or ordinances, and/or the requirements stipulated in this manual can result in personal injury or component failure. Horizontal Venting Illus. C Note ! Component failure due to improper installation will void the warranty. Each dryer should be connected to an independently protected branch circuit. The dryer must be connected with copper wire only. Do not use aluminum wire, it could create a fire hazard. The copper conductor wire/cable must be of proper ampacity and insulation in accordance with electric codes for making all service connections. ! Note The use of aluminum wire will void the warranty. An individual ground circuit must be provided to each dryer, do not daisy chain. Component failure due to improper voltage application will void the warranty. Vertical Venting The manufacturer reserves the right to make changes in specifications at any time without notice or obligation. Illus. D Important ! A separate protected circuit must be provided to each dryer. The dryer must be connected to the electric supply shown on the data label. In the case of 208 VAC or 240 VAC, the supply voltage must match the electric service specifications of the data label exactly. The wire size must be properly sized to handle the related current. Warning ! 208 VAC and 240 VAC are not the same. Any damage done to dryer components due to improper voltage connections will automatically void the warranty. Warning ! Dryer must never be operated without the lint filter/screen in place, even if an external lint collection system is used. Important ! 10 It is recommended that exhaust or booster fans not be used in the exhaust ductwork system. American Dryer Corp. 113229 - 4 Electrical Service Specifications Grounding Gas and Steam Models Only A ground (earth) connection must be provided and installed in accordance with state and local codes. In the absence of these codes, grounding must conform to applicable requirements of the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the installation must conform to applicable Canada Standards: Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION. The ground connection may be to a proven earth ground at the location service panel. ELECTRICAL SERVICE SPECIFICATIONS IMPORTANT: 208 VAC AND 230/240 VAC ARE NOT THE SAME. When ordering, specify exact voltage. NOTES: A. B. C. When fuses are used they must be dual element, time delay, current limiting, class RK1 or RK5 ONLY. Calculate/determine correct fuse value, by applying either local and/or National Electrical Codes to listed appliance amp draw data. Circuit breakers are thermal-magnetic (industrial) motor curve type ONLY. For others, calculate/verify correct breaker size according to appliance amp draw rating and type of breaker used. Circuit breakers for 3-phase (3ø) dryers must be 3-pole type. SERVICE VOLTAGE PHASE WIRE SERVICE 120 1ø 2 208 1ø 2 240 1ø 208 APPROX. AMP DRAW 50 Hz CIRCUIT BREAKER 8 .7 — 15 5 .5 — 15 2 4 .8 4 .6 15 3ø 3 3 .1 — 15 240 3ø 3 3 .3 4 .2 15 3 8 0 -4 0 0 3ø 4* — 2 .2 15 416 3ø 4* — 2 .3 15 4 6 0 -4 8 0 3ø 3 2 .1 — 15 208 3ø 3 5 .0 — 15 220 3ø 3 — 6 .8 15 240 3ø 3 5 .6 7 .4 15 3 8 0 -4 0 0 3ø 3 — 3 .4 15 416 3ø 3 — 3 .6 15 60 Hz NON-REVERESING REVERSING * 3-Wire is available. 6/10/08 All electrically heated dryers must be connected to the electric service shown on the dryer’s data label. The connecting wires must be properly sized to handle the rated current. ELECTRICAL SERVICE SPECIFICATIONS IMPORTANT: 208 VAC AND 230/240 VAC ARE NOT THE SAME. When ordering, specify exact voltage. B. C. When fuses are used they must be dual element, time delay, current limiting, class RK1 or RK5 ONLY. Calculate/determine correct fuse value, by applying either local and/or National Electrical Codes to listed appliance amp draw data. Circuit breakers are thermal-magnetic (industrial) type ONLY. For others, calculate/verify correct breaker size according to appliance amp draw rating and type of breaker used. Circuit breakers for 3-phase (3ø) dryers must be 3-pole type. SERVICE VOLTAGE PHASE WIRE SERVICE 208 1ø 2 220 1ø 2 240 1ø 380 3ø Important ! For personal safety and proper operation, the dryer must be grounded. Provisions are made for ground connection in each dryer at the electrical service connection area. Electrical Connections A wiring diagram is located inside the control box for connection data. Electric Models Only NOTES: A. For added personal safety, when possible, it is suggested that a separate ground wire (size per local codes) be connected from the ground connection of the dryer to a grounded cold water pipe. Do not ground to a gas pipe or hot water pipe. The grounded cold water pipe must have metal-to-metal connection all the way to the electrical ground. If there are any nonmetallic interruptions, such as, a meter, pump, plastic, rubber, or other insulating connectors, they must be jumped out with a wire (size per local codes) and securely clamped to bare metal at both ends. APPROX. AMP DRAW 50 Hz CIRCUIT BREAKER 102 — 150 97 — 125 2 88 88 125 4* — 35 50 60 Hz If local codes permit, power to the dryer can be made by the use of a flexible UL listed power cord/pigtail (wire size must conform to rating of dryer), or the dryer can be hard wired directly to the service breaker panel. In both cases, a strain relief must be installed where the wiring enters the dryer. Gas and Steam Models Only Important ! A separate protected circuit must be provided to each dryer. 20 kW 22 kW 400 3ø 4* — 37 50 460 3ø 3 30 — 40 208 3ø 3 72 — 90 240 3ø 3 63 62 80 380 3ø 3 40 — 50 380 3ø 4* — 43 60 416 3ø 4* — 38 50 — 50 24 kW 25.2 kW 440 3ø * 3-Wire is available. 113229 - 4 3 35 6/10/08 www.amdry.com 11 Single-Phase (1ø) Wiring Connections/Hookup For 110V Applications The electrical input connections on all single-phase (1ø) gas dryers and steam dryers are made into the rear service box located at the upper left area of the dryer. For 208-240V Applications Single-Phase Electrical Lead Connections Black + Positive White or Red + Neutral or L2 Green + Ground A ground lug is provided in the rear electrical box to connect your service ground. 12 American Dryer Corp. 113229 - 4 3-Phase (3ø) Wiring Connections/Hookup The electrical connections on all 3-phase (3ø) gas and steam dryers are made into the rear service box located at the upper left area of the dryer. The electrical connections are made at the power distribution block located in the service box. The ground connection is made to the copper lug, also provided in this box. To gain access, the service box cover must be removed. The electrical input connections are made at the electric oven contactor located inside the assembly at the rear center upper section of the dryer. The ground connection is made to a copper lug also provided in this area. To gain access, remove oven rear service cover. Important ! A strain relief must be used where the input wiring enters the oven assembly. Gas Information ______________________ It is your responsibility to have all plumbing connections made by a qualified professional to ensure that the gas plumbing installation is adequate and conforms to local and state regulations or codes. In the absence of such codes, all plumbing connections, materials, and workmanship must conform to the applicable requirements of the National Fuel Gas Code ANSI Z223.1-LATEST EDITION, or in Canada, the Canadian Installation Codes CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2M91 (L.P. Gas) or LATEST EDITION. Important ! Failure to comply with codes or ordinances, and/ or requirements in this manual, can result in personal injury and improper operation of the dryer. The neutral will only be used on 4-wire service. This is typical for 380-416V, 50 Hz. Electrically Heated Models Only The only electrical input connections to the dryer are the 3-phase (3ø) power leads (L1, L2, L3, and sometimes neutral) and ground. Single-phase (1ø) power for the control circuit and for any single-phase (1ø) motors (if present) is done internally to the dryer by the factory at the oven contactor. No single-phase (1ø) input connection is required on a 3-phase (3ø) dryer. Caution ! The dryer must be grounded. A ground lug has been provided for this purpose. Input connection wiring must be sized properly to handle the dryer’s current draw. This information is printed on the dryer’s data label. 113229 - 4 The dryer and its individual shutoff valves must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The dryer must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure test of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). Important ! Failure to isolate or disconnect the dryer from supply as noted can cause irreparable damage to the gas valve, which will void the warranty. Warning ! Fire or explosion could result due to failure of isolating or disconnecting the gas supply as noted. www.amdry.com 13 Gas Supply Natural Gas The gas dryer installation must meet the American National Standard...National Fuel Gas Code ANSI Z223.1-LATEST EDITION, or in Canada, the Canadian Installation Codes CAN/CGA-B149.1 M91 (Natural Gas) or CAN/CGA-B149.2M91 (L.P. Gas) or LATEST EDITION, as well as local codes and ordinances and must be done by a qualified professional. Regulation is controlled by the dryer’s gas valve’s internal regulator. Incoming supply pressure must be consistent between a minimum of 6.0 in WC (14.92 mb) and a maximum of 12.0 in WC (29.9 mb) pressure. Note ! Undersized gas piping will result in ignition problems, slow drying, increased use of energy, and can create a safety hazard. The dryer must be connected to the type of heat/gas indicated on the data label. If this information does not agree with the type of gas available, do not operate the dryer. Contact the reseller who sold the dryer or contact the ADC factory. Important ! Any burner changes or conversions must be made by a qualified professional. L.P. Gas Dryers made for use with L.P. gas have the gas valve’s internal pressure regulator blocked open so that the gas pressure must be regulated upstream of the dryer. The pressure measured at each gas valve pressure tap must be a consistent 10.5 in WC (26.1 mb). There is no regulator or regulation provided in an L.P. dryer. The pressure must be regulated at the source (L.P. tank) or an external regulator must be added to each dryer. TYPE OF GAS Liquid Propane kcal/hr Rating Qty. D.M.S.* Part No. Qty. D.M.S.* Part No. 100,000 25,200 2 #29 140820 2 #46 140806 Li qui d P ropane C onversi on K i t P art Number 882269 95,000** The input ratings shown on the dryer data label are for elevations up to 2,000 feet (610 meters), unless elevation requirements of over 2,000 feet (610 meters) were specified at the time the dryer order was placed with the factory. The adjustment or conversion of dryers in the field for elevations over 2,000 feet (610 meters) is made by changing each burner orifice. If this conversion is necessary, contact the reseller who sold the dryer or contact the ADC factory. Natural Btu/hr Rating 23,940 2 #30 140819 2 #48 140804 Li qui d P ropane C onversi on K i t P art Number 883195** Shaded areas are stated in metric equivalents * D.M.S. equivalents are as follows: Natural Gas .................... #29 = 0.1360” (3.4540 mm). L.P. Gas .......................... #46 = 0.0810” (2.0574 mm). Natural Gas** ................. #30 = 0.1285” (3.2639 mm). L.P. Gas** ....................... #48 = 0.0760” (1.9304 mm). **European Models Only Important ! This gas dryer is not provided with an internal gas supply shutoff and an external gas supply shutoff must be provided. Technical Gas Data Gas Specifications Type of Gas Manifold Pressure* In-Line Pressure Natural 3.5 in WC 6.0-12.0 in WC 8.7 mb 14.92 - 29.9 mb Liquid Propane 10.5 in WC 11.0 in WC 26.1 mb 27.4 mb Shaded areas are stated in metric equivalents * Measured at outlet side of gas valve pressure tap when gas valve is on. Gas Connections Inlet connection ............... 1/2” N.P.T. Inlet supply size .............. 1/2” Diameter Pipe (minimum) Heat input (per dryer) ...... 100,000 Btu/hr (25,200 kcal/hr) European Models ............ 95,000 Btu/hr (23,940 kcal/hr) 14 Piping Connections All components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LATEST EDITION, or in Canada, CAN/CGA-B149.1-M91 (Natural Gas) or CAN/ CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing), as well as local codes and ordinances and must be done by a qualified professional. It is important that gas pressure regulators meet applicable pressure requirements, and that gas meters be rated for the total amount of all the appliance Btu being supplied. The dryer is provided with a 1/2” N.P.T. inlet pipe connection extending out the back area of the burner box. The minimum pipe size (supply line) to the dryer is 1/2” diameter. For ease in servicing, the gas supply line of each dryer must have its own shutoff valve. The size of the main gas supply line (header) will vary depending on the distance this line travels from the gas meter or, in the case of L.P. gas, the supply tank, other gas-operated appliances on the same line, etc. Specific information regarding supply line size should be determined by the gas supplier. Note ! Undersized gas supply piping can create a low or inconsistent pressure, which will result in erratic operation of the burner ignition system. American Dryer Corp. 113229 - 4 Steam Coil pH Level The normal pH level for copper type steam coils must be maintained between a value of 8.5 to 9.5. For steel type steam coils the pH level must be maintained between a value of 9.5 to 10.5. These limits are set to limit the acid attack of the steam coils. Important ! Coil failure due to improper pH level will void the warranty. Steam Requirements Operating Steam Pressure Maximum 1 2 5 p si g * Heat Input (Normal Load) Consumption (Approximate) 861.84 kPa 3.0 Bhp 104 lb/hr 47.2 kg/hr Shaded areas are stated in metric equivalents * The minimum operating pressure for optimum results is 100 psig (689.47 kPa). Installation Instructions Steam Information ___________________ It is your responsibility to have all plumbing connections made by a qualified professional to ensure that the steam plumbing installation is adequate and conforms with local and state regulations or codes. Care must be exercised when leveling steam dryers into final position. After leveling the dryer, check the downward pitch of the heat exchanger from front to rear with a level. Likewise, check the downward pitch of the return condensate manifold toward its outlet part. Absence of these downward pitches will result in probable water hammer and premature heat exchanger fracture and leakage. The presence of condensate in the steam will cause water hammer and subsequent heat exchanger failure. The steam supply connection must be taken from the top of a well-dripped steam main. If the supply run-out to the dryer exceeds 20 feet (6.1 meters), it should be dripped just before the control valve with a proper trap and dirt pocket. Important ! Failure to comply with the requirements stipulated in this manual can result in component failure, which will void the warranty. Note ! This dryer is manufactured with a pneumatic (piston) damper system, which requires an external supply of air (80 psi +/- 10 psi [5.51 bar +/- 0.68 bar]). To ensure an adequate supply of steam is provided, be sure that the steam supply lines and steam return lines are sized and laid out as stipulated in this manual. Inadequate steam supply lines and steam return lines or improper steam plumbing will result in poor performance and can cause component failure. Clean, dry steam must be provided to the dryer. Important ! Steam coil failure due to water hammer by wet steam will void the warranty. The pressure of the condensate in the steam supply line will cause water hammer and subsequent heat exchanger (steam coil) failure. The steam supply connection into the main supply line must be made with a minimum 10-inch (25.4 cm) riser. This will prevent any condensate from draining towards the dryer. The steam supply line to the dryer must include a 12-inch (30.48 cm) riser along with a drip trap and check valve. This will prevent any condensate from entering the steam coil. Flexible hoses or couplings must be used. The dryer vibrates slightly when it runs and this will cause the steam coil connections to crack if they are hard piped to the supply and return mains. Shutoff valves for each dryer should be installed in the supply line, return line, and drip trap return line. This will allow the dryer to be isolated from the supply main and the return main if the dryer needs maintenance work. Install an inverted bucket steam trap and check valve at least 12-inches (30.48 cm) below the steam coil as close to the coil as possible. A trap with a capacity of 350 lb (160 kg) of condensate per hour at 125 psi (8.61 bar) is needed for each unit. The supply line and the return line should be insulated. This will save energy and provide for the safety of the operator and maintenance personnel. 113229 - 4 www.amdry.com 15 Water pockets in the supply line, caused by low points, will provide wet steam to the coil possibly causing steam coil damage. All horizontal runs of steam supply piping should be pitched 1/4-inch (6.35 mm) for every 1 foot (0.30 meters) back towards the steam supply header causing the condensate in the line to drain to the header. Install a bypass trap in any low point to eliminate wet steam. Important ! Flexible hoses/couplings must be used. Coil failure due to hard plumbing connections will void the warranty. Air Requirements There is no air requirement for dryers with the electromechanical steam damper option. Compressed Air Supply Normal Minimum Supply Maximum Supply 80 psi 70 psi 90 psi 5.51 bar 4.82 bar 6.21 bar Shaded areas are stated in metric equivalents Air Connection Steam Damper Air System Connections Air connection to system — 1/8” N.P.T. This dryer is manufactured with a pneumatic (piston) damper system, which requires an external supply of compressed air. The air connection is made to the steam damper solenoid valve, which is located at the rear inner top area of the dryer just in front of the electric service relay box. Air Regulation 16 Air Pressure No air regulator or filtration is provided with the dryer. External regulation/filtration of 80 psi (5.51 bar) must be provided. It is suggested that a regulator/filter gauge arrangement be added to the compressed air line just before the dryer connection. This is necessary to ensure that correct and clean air pressure is achieved. American Dryer Corp. 113229 - 4 Steam Damper System Operation Preparation For Operation/Start-Up __ The steam damper, as shown in the illustration below, allows the coil to stay constantly charged eliminating repeated expansion and contraction. When the damper is opened, the air immediately passes through the already hot coil, providing instant heat to start the drying process. When the damper is closed, ambient air is drawn directly into the tumbler, allowing a rapid cool down. The following items should be checked before attempting to operate the dryer: Diagram 1 shows the damper in the heating (open) mode, allowing heat into the tumbler. • Gas Models – check to ensure that the dryer is connected to the type of heat/gas indicated on the dryer data label. Diagram 2 shows the damper in the cool down (closed) mode, pulling ambient air directly into the tumbler without passing through the coils. • Read all “Caution”, “Warning”, and “Direction” labels attached to the dryer. • Check incoming supply voltage to be sure that it is the same as indicated on the dryer data label. • Gas and Electric Models – the sail switch damper assembly was installed and adjusted at the factory prior to shipping. However, each sail switch adjustment must be checked to ensure that this important safety control is functioning. • Check bolts, nuts, screws, terminals, and fittings for tightness and security. • Gas Models – be sure that all gas shutoff valves are in the open position. • Check that all back guard panels and service box covers have been replaced. • Check the lint drawer to ensure that it is closed and secured in place. • Rotate the tumbler (drum) by hand to be sure it moves freely. • Steam Models – check to ensure that a clean, dry, regulated air supply (80 psi [5.51 bar]) is on the dryer (with air-operated damper system only). Note ! With the dryer off or with no air supply, the steam damper is in cool down mode as shown in Diagram 2. Steam Damper Air Piston (Flow Control) Operation Adjustment Damper operation was tested and adjusted prior to shipping at 80 psi (5.51 bar). If damper air adjustment is necessary, locate the flow control valve and make the necessary adjustments as noted below. • Steam Models – check to ensure all steam shutoff valves are open. • Steam Models – check steam damper operation. • Check tumbler bearing setscrews to ensure that they are all tight. • Check vent is connected to the dryer and is exhausted to the outdoors. Preoperational Test __________________ All dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational test should be performed before the dryer is publicly used. It is possible that adjustments have changed in transit or due to marginal location (installation) conditions. Turn on electric power to the dryer. Refer to the Operating Instructions for starting your particular model dryer. Gas Models Only When a gas dryer is first started (during initial start-up), it has a tendency not to ignite on the first ignition attempt. This is because the gas supply piping is filled with air, so it may take a few minutes for the air to be purged from the lines. Note ! 113229 - 4 www.amdry.com During the purging period, check to be sure that all gas shutoff valves are open. 17 Gas model dryers are equipped with an ignition system, which has internal diagnostics. If ignition is not established after one time, the heat circuit in the ignition module will attempt two more ignitions (total of three ignition attempts). If there is no flame after the third ignition attempt the module will lock out until it is manually reset. To reset the ignition system, open and close the main door and restart the dryer. A gas pressure test should be taken at the gas valve pressure tap of each dryer to ensure that the water column pressure is correct and consistent. Note ! Water column pressure requirements (measured at the pressure tap of the gas valve body): Natural Gas .............. 3.5 in WC (8.7 mb) L.P. Gas .................... 10.5 in WC (26.1 mb) Important ! If the blower wheel (impellor/fan) is rotating in the wrong direction, it will drastically reduce drying efficiency and it can also cause premature component failure. Preoperational Instructions _________ Coin Models Microprocessor Controller (Computer) • When the microprocessor controller (computer) is in the ready state, the L.C.D. screen will display “READY, INSERT $XX.XX (AMOUNT) TO START”. • Insert coin(s). Once the correct “Amount to Start” has been inserted, the L.C.D. will display “SELECT TEMPERATURE”. Important ! There is no regulator provided in an L.P. dryer. The water column pressure must be regulated at the source (L.P. tank), or an external regulator must be added to each dryer. Make a complete operational check of all safety related circuits: • Door Switch(es) • Select temperature by pressing “HI”, “MED”, or “LO”. The cycle will start and the L.C.D. will display the Dry Cycle selected and the remaining time. • The dryer will continue through the drying and cooling cycles, until the vended time has expired. • Upon completion of the drying and cooling cycles, the tone (buzzer) will sound and the dryer will go into the Anti-Wrinkle Mode for 99 minutes, or until the main door has been opened. • Hi-Limit Thermostats Note • Cycling Thermostat ! To stop dryer, open main door or pressing the “PAUSE” key. Continuation of the cycle will resume only after the door has been closed and any of the three temperature selection is pressed. • Gas and Electric Models Only – Sail Switch Note ! The sail switch can be checked for proper operation by opening the lint drawer. While pushing the lint drawer switch in, start a drying cycle. The heating unit should not activate (wait 30-seconds). If heat does activate, make the necessary adjustments to the sail switch. Make a complete operational check of all operating controls. Note ! Important ! For more detailed information regarding the microprocessor controller (computer) on your dryer, refer to the microprocessor user’s manual included with the dryer. Mechanical Drop/ Rotary Coin Meter or Slide Coin Meter If computer program changes are required, refer to the computer programming section of the manual supplied with the dryer. • Insert coin and turn knob (rotary type meter), or for slide meter unit, push in coin chute. The dryer should be operated through one complete cycle to ensure that no further adjustments are necessary and that all components are functioning properly. • Push the “Start” button. Tumbler Coating Non-Coin Models The tumbler is treated with a protective coating. We suggest dampening old garments or cloth material with a solution of water and nonflammable mild detergent and tumbling them in the tumbler to remove this coating. • The L.E.D. display reads “Ready” (no cycle in progress). Check the electric service phase sequence (3-phase [3ø] models only). While the dryer is operating, check to see if the blower wheel (impellor/fan) is rotating in the proper direction. Looking from the front, the blower wheel (impellor/ fan) should spin in the clockwise direction. If it is, the phasing is correct. If the phasing is incorrect, reverse two of the three leads at connections L1, L2, and L3 of the power supply to the dryer. 18 • Select Temperature. • To stop dryer, open the main door. • Press the letter on the keypad corresponding to the cycle desired (i.e., key “D”). • The dryer will then start. (I.E., blower, tumbler, and heat.) • The L.E.D. display will read “MANUAL DRYING CYCLE D, 00:00 MIN REMAIN”. • When the programmed drying time has expired, the Phase 7 non-coin microprocessor controller (computer) will proceed into the Cool Down Cycle. American Dryer Corp. 113229 - 4 • Once the Cool Down Cycle begins at the end of the heat cycle, the L.E.D. display will read “COOL DOWN TEMP ___/___ MINUTES REMAINING”. At the end of the heat cycle, the dryer will shut off the heat and continue the fan and tumbler until the Cool Down Time or temperature is reached. Note Reversing Timer Spin/Dwell Adjustments Timer models have an electronic reversing timer in the electrical service box, which is located in the upper left rear area of the dryer. Both the Dwell (stop) Time and the tumbler Spin Time are adjustable by mode selection switches located on the electronic timer (as noted in the illustration below). ! “0-40” will require the “START/ENTER” key to be pressed after the number is selected in order to accept the selection and start drying. Press and hold the “UP ARROW” to view the tumbler temperature at any time. The dryer can be stopped at any time by pressing the “STOP/CLEAR” key, at this time the dryer will go into a cycle pause. If the “STOP/CLEAR” key is pressed again at this point, the cycle that was in progress will be cancelled and returned to the “READY” state. Press and hold the “DOWN ARROW” to view the tumbler RPM. Important ! For more detailed information regarding the microprocessor controller (computer) on your dryer, refer to the microprocessor user’s manual included with the dryer. TIMING LEGEND SPIN TIME Adjustment Position Number Dual Timer Dryers 1 2 3 4 5 30 60 90 120 150 Adjustment Position Number 1 2 3 4 5 Time in Seconds* 5 6.3 7.6 8.9 10.2 Time in Seconds* • Turn drying timer knob for a time of 20 minutes. DWELL (STOP) TIME • Select “High Temp”. • Push “Push to Start” button. • To stop dryer, open the main door. * Values shown are +/- 1-second. Spin and dwell (stop) times are adjustable at the reversing timer. Shutdown Instructions _______________ If the dryer is to be shutdown (taken out of service) for a period of time, the following must be performed: Discontinue power to the dryer either at the external disconnect switch or the circuit breaker. Discontinue the Heat Supply Gas Models – discontinue the gas supply: • Shut off external gas supply shutoff valve. • Shut off internal gas supply shutoff valve located in the gas valve burner area. Steam Models – discontinue the steam supply. • Shut off external (location furnished) shutoff valve. • Shut off internal steam valves in the supply lines and the return lines. 113229 - 4 www.amdry.com 19 Service/Parts Information ____________ Returning Warranty Parts Service All dryer or parts warranty claims or inquiries should be addressed to the Warranty Parts Department. To expedite processing, the following procedures must be followed: Service must be performed by a qualified trained technician. If service is required, contact the reseller from whom the equipment was purchased. If the reseller cannot be contacted or is unknown, contact the Service Department for a reseller in your area. Note ! When contacting the Service Department, be sure to give them the correct model number and serial number so that your inquiry is handled in an expeditious manner. Parts No parts are to be returned without prior written authorization R.M.A. from the factory. Note ! The R.M.A. issued by the factory, as well as any other correspondence pertaining to the returned part(s), must be included inside the package with the failed merchandise. Each part must be tagged with the following information: Replacement parts should be purchased from the reseller from whom the equipment was purchased. If the reseller cannot be contacted or is unknown, contact the Parts Department for a reseller in your area. Parts may also be purchased directly from the factory by calling the Parts Department at +1 (508) 678-9000 or you may FAX in your order at +1 (508) 678-9447. Model number and serial number of the dryer from which part was removed. Nature of failure (be specific). Date of dryer installation. Date of part failure. Specify whether the part(s) being returned is for a credit, replacement, or a refund. Note ! When ordering replacement parts from the reseller or the manufacturer, be sure to give them the correct model number and serial number so that your parts order can be processed in an expeditious manner. Warranty Information _________________ Returning Warranty Cards Before any dryer leaves the factory test area, a warranty card is placed on the inside of the main door glass. These warranty cards are intended to serve the customer where we record the individual installation date and warranty information to better serve you should you file a warranty claim. If a warranty card did not come with your dryer, contact the Warranty Department or the Service Department at +1 (508) 678-9000. Important ! A separate warranty card must be completed and returned for each individual dryer. Note ! Be sure to include the installation date when returning the warranty card(s). Note ! If a part is marked for a credit or a refund, the invoice number covering the purchase of the replacement part must be provided. Warranty tags (Part No. 450064) are available at “no charge” from ADC upon request. The company returning the part(s) must clearly note the complete company name and address on the outside of the package. All returns must be properly packaged to ensure that they are not damaged in transit. Damage claims are the responsibility of the shipper. Important ! Shipping charges are not the responsibility of ADC. All returns should be “prepaid” to the factory. Any “C.O.D.” or “COLLECT” returns will not be accepted. Important For a copy of the commercial warranty covering your particular dryer(s), contact the reseller from whom you purchased the equipment and request a dryer warranty form. If the reseller cannot be contacted or is unknown, warranty information can be obtained from the factory by contacting the Warranty Department at +1 (508) 678-9000. Note Whenever contacting the factory for warranty information, be sure to have the dryer’s model number and serial number available so that your inquiry can be handled in an expeditious manner. 20 No replacements, credits, or refunds will be issued for merchandise damaged in transit. All returns should be shipped to the factory in such a manner that they are insured and a proof of delivery can be obtained by the sender. Warranty ! An R.M.A. is valid for only 30 days from date of issue. ! No replacements, credits, or refunds will be issued if the claim cannot be processed due to insufficient information. The party filing the claim will be notified in writing, either by “FAX” or “CERTIFIED MAIL – Return Receipt Requested,” as to the information necessary to process claim. If a reply is not received by the Warranty Department within 30 days from the FAX/ letter date, then no replacements, credits, or refunds will be issued, and the merchandise will be discarded. American Dryer Corp. 113229 - 4 Routine Maintenance _________________ Cleaning A program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from various areas of the dryer, as well as throughout the ductwork system. The frequency of cleaning can best be determined from experience at each location. Maximum operating efficiency is dependent upon proper airflow. The accumulation of lint can restrict this airflow. If the guidelines in this section are met, the dryer will provide many years of efficient, trouble free, and most importantly, safe operation. 90 Days Inspect and remove lint accumulation in customer furnished exhaust ductwork system and from dryer’s internal exhaust ducting. Warning ! Do not obstruct the flow of combustion and ventilation air. Inspect and remove any lint accumulation, which can cause the back draft damper to bind or stick. Warning ! The accumulation of lint in the exhaust ductwork can create a potential fire hazard. Note Lint from most fabrics is highly combustible. The accumulation of lint can create a potential fire ! hazard. A back draft damper that is sticking partially closed can result in slow drying and shutdown of heat circuit safety switches or thermostats. Keep dryer area clear and free from combustible materials, gasoline, and other flammable vapors and liquids. When cleaning the dryer cabinet(s), avoid using harsh abrasives. A product intended for the cleaning of appliances is recommended. Note ! Suggested time intervals shown are for average usage, which is considered 6 to 8 operational (running) hours per day. Important ! Dryer produces combustible lint and must be exhausted to the outdoors. Every 6 months, inspect the exhaust ducting and remove any lint buildup. Suggested Cleaning Schedule Every Third or Fourth Load Clean the lint screen every third or fourth load. A clogged lint screen will cause poor dryer performance. The lint door/ drawer is located just below the loading door of the dryer. Open the lint door/drawer, brush the lint off the lint screen, and remove the lint. Inspect lint screen and replace if torn. Note ! The frequency of cleaning the lint screen can best be determined from experience at each location. Weekly Adjustments 7 Days After Installation and Every 6 Months Thereafter Inspect bolts, nuts, screws, setscrews, grounding connections, and nonpermanent gas connections (unions, shutoff valves, and orifices). Motor and drive belts should be examined. Cracked or seriously frayed belts should be replaced. Tighten loose V-belts when necessary. Complete operational check of controls and valves. Complete operational check of all safety devices (door switches, lint drawer switch, sail switch, burner, and hi-limit thermostats). Lubrication The motor bearings, idler bearings, and under normal/most conditions the tumbler bearings are permanently lubricated. It is physically possible to relubricate the tumbler bearings if you choose to do so even though this practice is not necessary. Use Shell Alvania #2 grease or its equivalent. The tumbler bearings used in the dryer do not have a grease fitting. Provisions are made in the bearing housing for the addition of a grease fitting, which can be obtained elsewhere, or from ADC by ordering kit P/N 882159 (includes two fittings). Clean lint accumulation from lint chamber, thermostat, and microprocessor temperature sensor (sensor bracket) area. Warning ! To avoid the hazard of electrical shock, discontinue electrical supply to the dryer. Steam Dryers Clean the steam coil fins. It is suggested that compressed air and a vacuum cleaner with brush attachment be used. Warning ! When cleaning steam coil fins, be careful not to bend the fins. If fins are bent, straighten by using a fin comb, which is available from local air-conditioning supply houses. 113229 - 4 www.amdry.com 21 Data Label Information ____________________________________________________________ When contacting American Dryer Corporation certain information is required to ensure proper service/parts information from ADC. This information is on the data label affixed to the left side panel area behind the top control (access) door. When contacting ADC please have the model number and serial number available. 1. Model Number – The model number is an ADC number, which describes the size of the dryer and the type of heat (gas, electric, or steam). 2. Serial Number – The serial number allows ADC to gather information on your particular dryer. 3. Manufacturing Code Number – The manufacturing code number is a number issued by ADC, which describes all possible options on your particular model. 4. Type of Heat – This describes the type of heat for your particular dryer: gas (either natural gas or L.P. gas), electric, or steam. 5. Heat Input (for gas dryers) – This describes the heat input in British thermal units per hour (Btu/hr). 6. Orifice Size (for gas dryers) – Gives the number drill size used. 7. Electric Service – This describes the electric service for your particular model. 8. Gas Manifold Pressure (for gas dryers) – This describes the manifold pressure taken at the gas valve tap. 22 American Dryer Corp. 113229 - 4 Procedure for Functional Check of Replacement Components ________ Microprocessor Controller (Computer) Board Phase 7 Non-Coin Models Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer. Start the drying cycle by pressing any of the preset cycles in letters A-F. Phase 7 Coin Models Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer. Start the drying cycle by pressing any temperature selection keys (HI, MED, or LO). Verify that the applicable indicator lights on the microprocessor controller (computer) board are lit. (Refer to the illustration below.) 113229 - 4 Verify that the applicable indicator lights on the microprocessor controller (computer) board are lit. (Refer to the illustration below.) www.amdry.com 23 Manual Reset Burner Hi-Limit Instructions __________ For Models with DSI Module (Type I) Phase 7 This dryer was manufactured with a manual reset burner hi-limit thermostat, which is monitored by the Phase 7 computer. If the burner hi-limit is open prior to the start of the drying cycle, the dryer will start momentarily and then shut down, the Phase 7 computer will display “burner HIGH LIMIT fault” with an audio indication. Theory of Operation: Start the drying cycle. When the gas burner ignites within the chosen trial for ignition time (6-seconds), the flame sensor detects gas burner flame and signals the DSI module to keep the gas valve open as long as there is a call for heat. The DSI module will “LOCKOUT” if the gas burner flame is not sensed at the end of the trial for ignition period. The trial for ignition period will be repeated for a total of 3 retries/trials (the initial try and 2 more retries/trials). If the flame is not sensed at the end of the third retry/trial (inter-purge period of 30-seconds) the DSI module will “LOCKOUT” (L.E.D. diagnostic indicator flashes). If the burner hi-limit opens during a drying cycle, the Phase 7 computer will also display the same error code described above, along with an audio indication. If the drum temperature is above 100° F (38° C), the dryer will continue to run with no heat for 3 minutes or until the drum temperature has dropped below 100° F (38° C). The “CLEAR/STOP” button on the Phase 7 keypad must be pressed to clear the error condition. The open burner hi-limit must be reset “manually” prior to the start of the next cycle. Dual Timer This dryer was manufactured with a manual reset burner hi-limit thermostat. If the burner hi-limit is open prior to the start of the drying cycle, or during the cycle, the dryer will not recognize the open state of the burner hi-limit and will start or continue through the drying cycle with no heat. Manual reset hi-limit must be reset manually. A steady L.E.D. indicator indicates normal operation. No L.E.D. indicator indicates a power or an internal failure has occurred. This hi-temperature condition may be caused due to a restricted exhaust, poor airflow, or improper burner operation. For Models with DSI Module (Type II) The location of the burner hi-limit is on the right side of the burner box, looking at the burner from the back of the dryer. Warning ! Discontinue power to dryer before attempting to reset hi-limit. Theory of Operation: Start the drying cycle. When the gas burner ignites within the chosen trial for ignition time (8-seconds), the flame sensor detects gas burner flame and signals the DSI module to keep the gas valve open as long as there is a call for heat. The DSI module will “LOCKOUT” if the gas burner flame is not sensed at the end of the trial for ignition period. The trial for ignition period will be repeated for a total of 3 retries/trials (the initial try and 2 more retries/trials). If the flame is not sensed at the end of the third retry/trial (inter-purge period of 30-seconds), the DSI module will “LOCKOUT” (a red L.E.D. diagnostic indicator will flash). An unlit red L.E.D. diagnostic indicator indicates normal operation. A lit green L.E.D. diagnostic indicator indicates dryer controller is calling for heat and that all interlocks have been satisfied. 24 American Dryer Corp. 113229 - 4 S.A.F.E. System _______________________ The exclusive S.A.F.E. system will extinguish fires that may start in the drying tumbler. A series of sensors positioned throughout the tumbler and interfaced with the microprocessor will trigger the S.A.F.E. system water jet(s) to quickly extinguish the flames. The water jet(s) remain on for 2 minutes and will automatically activate again if a fire condition remains or reignites. While the water jet(s) are activated, the tumbler will jog to move the water throughout the load. The microprocessor will display that the system was activated and will continue to display until the dryer is attended to. We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Before You Start Check Local Codes And Permits Call your local water company or the proper municipal authority for information regarding local codes. Important ! It is your responsibility to have all plumbing connections made by a qualified professional to ensure that the plumbing installation is adequate and conforms to local, state, and federal regulations or codes. It is the installer’s or owner’s responsibility to see that the necessary or required water, water pressure, pipe size, or connections are provided. The manufacturer assumes no responsibility if the S.A.F.E. system is not connected, installed, or maintained properly. Installation Requirements The S.A.F.E. system must be supplied with a minimum water pipe size of 1/2” and be provided with 40 psi +/- 20 psi (2.75 bar +/- 1.37 bar) of pressure. For use of optional manual bypass, a second source with the same piping and pressure requirements is required. Important ! Flexible supply line/coupling must be used. Solenoid valve failure due to hard plumbing connections will void warranty. If the rear area of the dryer, or the water supply is located in an area where it will be exposed to cold/freezing temperatures, provisions must be made to protect these water lines from freezing. Important ! Appliance is to be connected to the water mains using a new hose set and the old hose set should not be reused. Warning ! If the water in the supply line or water solenoid valve freezes, the S.A.F.E. system will be inoperative!! Water Connections The water connection is made to the 3/4”-11.5 NH hose adaptor of the electric water solenoid valve, located at the rear upper midsection of the dryer. The water solenoid valve has a 3/8” M.P.T. connection supplied with a 3/4”-11.5 NH hose adaptor to provide the minimum 1/2” supply (feed) line. Flexible supply line/ coupling must be used in an effort to avoid damaging the electric water solenoid valve. ! Note The 3/4”-11.5 NH is a standard hose coupling screw thread. It is not to be confused with 3/4” N.P.T. The sealing of an NH connection is made with a washer opposed to the mating threads of an N.P.T. assembly. The two thread designs are not compatible. Important ! Flexible supply line/coupling must be used. Solenoid valve failure due to hard plumbing connections will void warranty. It is recommended that a filter or strainer be installed in the water supply line. Flexible 1/2 feeds must be provided to avoid damage to electric water solenoid valve by vibration. Typical Water Supply 113229 - 4 www.amdry.com 25 Optional Manual Bypass Provisions are made in the dryer S.A.F.E. system for the installation of an optional manual bypass. Depending on the model dryer, the connections for the manual bypass are made at the “T” or “three way” fitting located in the outlet supply side of the water solenoid valve. The use and connections of this manual bypass are at the option or discretion of the owner. The water connection for the manual bypass is made to the “T” or “three way” fitting, which has a 3/8” F.P.T. and a coupling must be used to provide the minimum 1/2” supply (feed) line. If the rear area of the dryer, or the water supply is located in an area where it will be exposed to cold/freezing temperatures, provisions must be made to protect these water lines from freezing. Warning ! If the water in the supply line or water solenoid valve freezes, the S.A.F.E. system will be inoperative!! The manual ball cock shutoff valve must be located outside of the dryer at a distance from the dryer where it is easily accessible. Electrical Requirements Warning ! Electrical power must be provided to the dryer at all times. If the main electrical power supply to the dryer is disconnected, the S.A.F.E. system is inoperative!! 26 No independent external power source or supply connection is necessary. The 24 volt power to operate the S.A.F.E. system is accomplished internally in the dryer (from the dryer controls). S.A.F.E. System Theory of Operation While the dryer is in an idle state, or 20-seconds after the heat turns off, the Phase 7 control monitors the thermistor probe, located in the top of the tumbler chamber, and records the minimum temperature. If the minimum recorded thermistor probe temperature is greater than 120° F (48° C) and the control detects a 50° rise in temperature, this will be the trip point and the S.A.F.E. system routine will activate. While a drying cycle is in process and the heat has turned on at least once, the Phase 7 control monitors the exhaust temperature transducer. If the drying cycle temperature set point is set greater than 160° F (71° C) and the control detects an exhaust temperature rise 25° F greater than set point, this will be the trip point and the S.A.F.E. system routine will activate. If set point is below 160° F (71° C), the trip point will be 185° F (85° C). Once the S.A.F.E. system routine is activated, the control will display “S.A.F.E. SYSTEM ACTIVATED” and water will be injected into the tumbler chamber. Any time water is being injected into the tumbler, the tumbler drive will turn the load for 1-second every 15-seconds. This process will continue for a minimum of 2 minutes. After the 2 minutes have elapsed, the control will check if the temperature remained above trip point; if so, the water will remain on. The control will continue to check if the temperature is above trip point every 30-seconds. If the water has been on for a constant 10 minutes, the water will be turned off, regardless of the temperature, and the control will display “S.A.F.E. SYSTEM WAS ACTIVATED”. If the temperature has dropped below trip point, the control will turn off the water prior to 10 minutes. American Dryer Corp. 113229 - 4 System Reset After the microprocessor determines that the situation is under control and shuts the water being injected into the tumbler off, the microprocessor display will read “S.A.F.E. SYSTEM WAS ACTIVATED”, and the horn/tone will sound until reset manually. Non-Coin – To reset the microprocessor once the control displays “S.A.F.E. SYSTEM WAS ACTIVATED”, press the red “STOP/CLEAR” key on the keypad. Coin – To reset the microprocessor once the control displays “S.A.F.E. SYSTEM WAS ACTIVATED”, press and hold the red “PAUSE” key for 3-seconds on the keypad. S.A.F.E. System Water Valve Check The operation of the water solenoid valve can be tested to ensure that the water supply system and valve are functional. Before attempting a system check, be sure that all water supply shutoff valves to the dryer are in the open position; the dryer must be in the “Ready” mode with no cycle loaded or in progress. Non-Coin – Press and hold the red “STOP/CLEAR” key (while in “Ready” mode and no cycle is in progress). Press and hold the “A” key. Water valve will open and water will be dispensed into tumbler area as long as both keys are held. The Phase 7 non-coin microprocessor controller (computer) will prompt the user to perform a S.A.F.E. system valve check at every 4000 hours to ensure proper functionality. At the 4000 hour mark, the control will wait for end of the cycle and then will prompt the user to “PLEASE EMPTY TUMBLER, THEN PRESS THE ‘STOP/CLEAR’ AND ‘A’ KEYS TO TEST THE WATER VALVE”. When the “STOP/CLEAR” and ‘A’ keys are pressed, the control will activate the S.A.F.E. system water valve for 2-seconds, at which point the control will prompt the user with the following message: “IF WATER DID NOT TURN ON, CALL FOR SERVICE. THANK YOU.” Note ! Coin – In the event that the Phase 7 microprocessor controller (computer) detects a fault in the S.A.F.E. system, the control will display the message “S.A.F.E. SYSTEM DISABLED… READY, INSERT XX TO START”. To find out the reason for the S.A.F.E. system disabling, press and hold the red “PAUSE” and “LOW” keys. This will cause the control to display a diagnostic message, as detailed in the following section. S.A.F.E. System Diagnostics Messages Open Thermistor Probe This message indicates that the S.A.F.E. system thermistor probe either is not connected or is damaged. If this condition is detected, the Phase 7 non-coin control will immediately enter S.A.F.E. System Disabled mode. Shorted Thermistor Probe This message indicates that the S.A.F.E. system thermistor probe is damaged or the wiring is shorted. If this condition is detected, the Phase 7 non-coin control will immediately enter S.A.F.E. System Disabled mode. Disconnected Water Valve This message indicates that the water valve is open or that it is not connected to the control. If this condition is detected, the Phase 7 non-coin control will continue to monitor the condition for a period of 5 minutes before entering S.A.F.E. System Disabled mode. Once the condition is corrected, the control will continue to monitor the condition for 1 minute before exiting S.A.F.E. System Disabled mode. Shorted Water Valve This message indicates that the water valve is shorted or that the wiring to the valve is shorted. If this condition is detected, the Phase 7 non-coin control will continue to monitor the condition for a period of 5 minutes before entering S.A.F.E. System Disabled mode. Once the condition is corrected, the control will continue to monitor the condition for 1 minute before exiting S.A.F.E. System Disabled mode. Water Not Connected The control will not let the user continue until the valve test has been completed. Coin – While the control is in the program mode, Press and hold the “PAUSE” key for 3-seconds to get into the valve test mode. Valve test mode: The control will display “PRESS AND HOLD MEDIUM TO OPEN WATER VALVE”. When the “MEDIUM” key is pressed, the control will activate the water output. S.A.F.E. System Diagnostics Non-Coin – In the event that the Phase 7 non-coin microprocessor controller (computer) detects a fault in the S.A.F.E. system, the control will display the message “S.A.F.E. SYSTEM DISABLED…READY”. To find out why the S.A.F.E. system is disabling, press and hold the red “STOP/ CLEAR” and green “START” keys. This will cause the control to display a diagnostic message, as detailed in the “S.A.F.E. System Diagnostics Messages” section. This indicates that there is no water pressure at the water valve. This will occur if water is not connected to the dryer, or if there is low water pressure in the water line coming to the dryer. This could also signify a defective pressure switch or defective wiring to the pressure switch. If this condition is detected, the Phase 7 non-coin control will continue to monitor the condition for a period of 5 minutes before entering S.A.F.E. System Disabled mode. Once the condition is corrected, the control will continue to monitor the condition for 1 minute before exiting S.A.F.E. System Disabled mode. Starting A Cycle When Computer Is In “S.A.F.E. System Is Disabled” Mode Non-Coin – When the S.A.F.E. system is disabled, the user can still start a cycle. However, when a cycle is started, the control will display the following message: “S.A.F.E. SYSTEM IS DISABLED. PRESS ‘START’ TO CONTINUE”. This message will be displayed every time a cycle is started, until the disabling condition has been corrected. Coin – When the S.A.F.E. system is disabled, the user can still start a cycle. Simply insert credit and select a cycle to start. 113229 - 4 www.amdry.com 27 ADC Part No. 113229 4 - 06/10/08 - 20
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