API 1000 13kgf 10 20 05 Rev_0 S 75408 KG3 13
User Manual: S 75408 KG3
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API WELDING PROCEDURE SPECIFICATION WPS: API 1000-13 REV. NO.: Diameter: 2.375” od. thru 12.75” od. Thickness: .154” thru .750” Material: Yield less than 42 Kpi Position’s: PROCESS: SMAW API-1104 QUALIFIED RANGES Filler Metal Group: Rolled: DATE: 10/11/2005 API Group 3 Sleeve/fillet/butt full penetration Joint Type: All Fixed: 0 V/Up & Down Progression: NOTE: This WPS shall be used in conjunction with the applicable sections of the Los Alamos National Laboratories Welding Standards Manual (GWS) Sleeve/fillet/butt ~371/2° Type: Joint Description: Sleeve weld for In-service hot-tap (per 1104 App. B) (Mueller stop/plug fitting) Sketch Number: See pg. 2 for typical sketch and bead sequence. FILLER MATERIALS: SFA Class: API Group No.: 5.1/5.5 Sizes (s): 1/8 ASTM A-53 or A-106 Gr. B Spec: .154” - .750” Thickness Welded: 2.375” OD. thru 12.75” OD. pipe Pipe Diameter: 1 P No.: POSITIONS: Fixed: All positions X Minimum Temp º F: to 1 Group: 5/32 5/32 to ASTM A-53 or A-106 Gr. B to Spec: to .154” - .750” Less than 12.75” OD. Pipe Diameter P No.: PWHT: V/Up/Dn (E-7018 & E-6010) Progression: E-6010 & E-7018 AWS Class: 3/4 F No.: BASE MATERIALS: PREHEAT: 3 See pg. 2 for typical number and of beads Number of Beads: ASME Class: Full & Partial Penetration WELD JOINT: 1 Group: N/A Time @ º F Temp.: N/A Temperature Range º F: ~≥70°F GAS: Shielding: NOTE: See time between passes. Composition: INTERPASS TEMP.: ≥~70°F Flow Rate: N/A Backing: N/A CFH N/A ELECTRICAL CHARACTERISTICS: Current: DC Transfer Mode: Polarity: N/A Electrode size and Type EP WFS/IPM: Ranges Amps: N/A 3/32 – 1//8 – 5/32 E70xx –E-6010 MAX. TIME BETWEEN PASSES: 65 - 140 Volts: Travel/IPM 1 22 - 30 5 - 13 5 minutes between root pass and second (hot) pass. Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications N/A API-1000-13 WPS No.: Rev. No.: 0 10/11/2005 Date: WELDING TECHNIQUE: Fit-up dogs – removed after tack welding by grinding. Line-Up Clamp: S Stringer or Weave Bead: (S) Cleaning and/or Grinding: Single Pass Multi Pass M Stiff wire brush or power grinder PROCEDURE QUALIFIED FOR: Maximum K/J Heat Input: (W) Charpy V Notch N/A NDTT N/A DT N/A N/A JOINT SKETCH AND BEAD NUMBER AND SEQUENCE t thickness varies 0 – 3/32” land ~1/18”-5/32” gap NOTE: Weld layers are representative only ⎯ actual number of passes and layer sequence may vary due to variation in joint design, thickness and fit-up. Filler/ Electrode TYPICAL WELDING PARAMETERS Travel Amps Volts Speed 70 -115 24 - 29 5 – 10” Pass Number 1 E-6010 Size 1/8 2 E-6010 5/32 80 -130 24 - 30 6 – 12 3 E-7018 3/32 125 – 135 24 - 30 6 – 10 4 E-7018 1/8 125 – 150 24 - 30 6 – 13 5 E-7018 5/32 125 – 180 26 - 32 8 – 13 6 Rem. >>>>>> >>>>> >>>>> >>>>> >>>>> 7 Rem. >>>>>> >>>>> >>>>> >>>>> >>>>> 8 Rem. >>>>>> >>>>> >>>>> >>>>> >>>>> PREPARED BY: KG Fellers Other DATE: 10/03/2005 DATE: 10/25/2005 DATE: 10/26/2005 Signature on file APPROVED BY: Tobin Oruch Signature on file QA REVIEW BY: Larry Souza Signature on file Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications API-1000-13 REV.: 0 PAGE 3 OF 3 DATE: 06/02/2005 API WELDING SPECIFICATION PROCEDURE TEST PARAMETERS Joint Type: Full Pene. Butt/Fillets Diameter: 10” Thickness: .365 wall (3/8in.) Filler: 1/8 & 5/32 E-6010 1/8 & 5/32 E-7018 Material: ASTM A-106/53 Gr B Preheat: ~70°F IPT ~73°F Position: 6F Girth welds and 2G Fixed (Modified to 45° angle) Current: DCEP Amps: 70-125 Volts: 22-26 Progression: E-7018 V/Up E-6010 V/Up/Dn. root GUIDED BEND TESTS No. Type Result No. Type Result 1. Side Acc. 5. Side Acc. 2. Side Acc. 6. Side Acc. 3. Side Acc. 7. Side Acc. 4. Side Acc. 8. Side Acc. No. Specimen Type Area Sq./ in Applied Load 1. Figure 4 0.3721 28057.62 75408.51 BM 2. Figure 4 0.3684 27372.56 74297.56 BM No. TENSILE TESTS Ultimate Tensile Character of failure and location NICK-BREAK TESTS Remarks on Nick-Break tests Type 1. Figure 5 Clean (Minor atomic H) Cup & Cone 2. Figure 5 Clean (Minor atomic H) Cup & Cone Welders Name: Brett McNeil Z No.: 09815 Stamp: ________ Procedure developed and conducted by: By: KG Fellers _________________Date:_10/20/2005_____________ Signature on File We certify that the statements herein are correct and that the tests were conducted in accordance with API1104 – App. B and LANL Welding Program Chapter 13 Engineering Standards Manual Authorized by: Kelly Bingham ______________________________________ Date: 10/20/2005 Signature on File Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications
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