22 TD001B EN P Allen Bradley Power Flex 4 User Manual

User Manual: Allen Bradley PowerFlex 4 User Manual

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Page Count: 32

PowerFlex® 4 and
PowerFlex® 40
AC Drives
Technical Data
2
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
PowerFlex® 4 and PowerFlex® 40 AC Drives Technical Data
Providing users with powerful motor speed control in a compact, space
saving design, the Allen-Bradley PowerFlex 4 and 40 AC drives are the
smallest and most cost-effective members of the PowerFlex family of drives.
Available in power ratings from 0.2 to 11 kW (0.25 to 15 HP) and in voltage
classes of 120, 240, 480 and 600 volts, PowerFlex 4 and 40 are designed to
meet global OEM and end-user demands for flexibility, space savings, ease
of use and are cost-effective alternatives for speed control of applications
such as machine tools, fans, pumps and conveyors and material handling
systems.
Table of Contents
Description Page
PowerFlex 4 and 40 Common Attributes . . . . . . . . . . . . . . . . . . . . . . . 3
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PowerFlex 40 Advanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Communication & Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Feature Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
User Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installation Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Shaded areas are applicable to PowerFlex 40 only.
3
PowerFlex 4-Class Common Attributes
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Shaded areas are applicable to PowerFlex 40 only.
Packaging and Mounting
• Installation can be a virtual snap using the DIN rail mounting feature
on A and B frame drives. Panel mounting is also available, providing
added flexibility.
•Flange mount drives are available to reduce overall enclosure size.
•Zero Stacking™ is allowable for ambient temperatures up to 40°C,
saving valuable panel space. 50°C ambient temperatures are permitted
with minimal spacing between drives.
•Integral filtering is available on all 230V single phase ratings,
providing a cost-effective means of meeting EN55011, Class A and B
EMC requirements. External filters provide compliance to Class A and B
requirements for all PowerFlex 4 and 40 ratings.
• An optional IP30 (NEMA 1) conduit box is easily adapted to the
standard IP20 (NEMA Type Open) product, providing increased
environmental ratings.
Start Up, Programming and Operation
•An integral keypad provides out of the box operation using the local
potentiometer and control keys.
• The 10 most common application parameters are contained in the Basic
Program Group, making programming fast and easy.
• The programming keys have the same function as all other PowerFlex
drives, so if you can program one PowerFlex drive, you can program them
all.
•4 digit display with 10 additional LED indicators provides an intuitive
display of drive status and information.
• Integral RS-485 communications can be used for programming from a
PC. It can also be used in a multi-drop network configuration. A serial
converter module provides connectivity to any controller with a DF1 port.
•A NEMA Type 4X remote and NEMA Type 1 hand-held LCD keypad
provide additional programming and control flexibility, both featuring the
popular CopyCat function.
Optimized Performance
•Removable MOV to ground provides trouble-free operation when used
on ungrounded distribution systems.
•A relay pre-charge limits inrush current.
•Integral brake transistor, available on all ratings (except no brake
version), provides dynamic braking capability with simple low cost brake
resistors.
• DIP switch settable 24V DC sink or source control for control wiring
flexibility.
• 150% overload for 60 seconds or 200% overload for 3 seconds provides
robust overload protection.
•Adjustable PWM frequency up to 16 kHz ensures quiet operation.
4Shaded areas are applicable to PowerFlex 40 only.
Performance
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Sensorless Vector Performance
PowerFlex 4
• Drive automatically provides auto boost
(IR compensation) and slip compensation.
• Provides excellent speed regulation and high levels of torque
across the entire speed range of the drive, and improved
speed regulation even as loading increases.
Sensorless Vector Control
PowerFlex 40
• Sensorless Vector Control provides exceptional speed
regulation and very high levels of torque across the entire
speed range of the drive.
• The Autotune feature allows the PowerFlex 40 to adapt to
individual motor characteristics.
Performance
• This graph depicts the ability of a PowerFlex 40 drive to
accelerate into at least 150% load. A PowerFlex 4 will perform
similarly, but with a slightly higher acceleration time.
• At 100% motor load, the drive will run the motor at
synchronous speed.
• Excellent current regulation.
• Linear acceleration.
• Best in class digital input response time and repeatability.
AB PowerFlex 40 3Hp - High Speed
0.0
0.5
1.0
1.5
2.0
2.5
3.0
0 102030405060708090100
Frequency (HZ)
Torque (Per-Unit)
Current
Speed
Torque
5
PowerFlex 40 Advanced Features
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Performance
•Sensorless Vector Control develops high torque over a wide speed
range and adapts to individual motor characteristics.
•Variable PWM allows the drive to output more current at low
frequencies.
• Integral PID functionality enhances application flexibility.
•Timer, Counter, Basic Logic and StepLogic™ functions can reduce
hardware design costs and simplify control schemes.
•Timer function: Relay or opto outputs controlled by drive performing
timer function. Timer is initiated by activating a digital input
programmed as “Timer Start.”
•Counter function: Relay or opto outputs controlled by drive
performing counter function. Counter function is activated by a digital
input programmed as “Counter Input.”
•Basic Logic: Relay or opto outputs controlled by status of digital
inputs programmed as “Logic Inputs.” Performs basic Boolean logic.
•StepLogic: Logic-based steps using preset speed settings. Each step
can be programmed for a specific speed, direction and accel/decel
profile. Drive outputs can be used to indicate which step is being
performed.
I/O
•Two (2) Analog Inputs (one unipolar and one bipolar) are
independently isolated from the rest of the drive I/O. These inputs can be
toggled between via a digital input.
•Three (3) fixed and four (4) fully programmable Digital Inputs
provide application versatility.
•One (1) Analog Output is DIP switch selectable for either 0-10V or 0-
20mA. This scalable, 10-bit output is suitable for metering or as a speed
reference for another drive.
•Two (2) Opto Outputs and one (1) form C relay output can be used to
indicate various drive, motor or logic conditions.
Communications
• Integral communication cards such as DeviceNet™, EtherNet/IP and
Profibus can improve machine performance.
•Field installed option allows for future addition of stand-alone drives
to a network.
•Online EDS file creation with RS NetWorx providing ease of set-up on
a network.
14
16
Common
+
13
14
-/+ 10V
Common
Analog Signal Follwer
Drive 1
Analog Out
Drive 2
Analog In
6Shaded areas are applicable to PowerFlex 40 only.
Communications & Software
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Versatile Programming and Network Solutions
• PowerFlex 4 and PowerFlex 40 are compatible
with any device that acts as a RTU Master and
supports standard 03 and 06 RTU commands.
• A network can be configured using PowerFlex
40 drives with optional communication cards
for high performance and flexible configuration
capabilities.
• DeviceNet
• EtherNet/IP
• Profibus
• A multi-drive solution can be reached using a
single PowerFlex 40 DeviceNet option, with
the ability for up to five (5) drives to reside on
one (1) node.
• Integral RS485 communications enable the
drives to be used in a multi-drop network
configuration. A serial converter module (SCM)
provides connectivity to any controller with a
DF1 port. The SCM can be eliminated if the
controller acts as a RTU Master.
PC Programming Software
Through the use of a Serial Converter Module and
DriveExplorer™ or DriveTools™ SP software, programming
can be greatly simplified.
DriveExplorer Software
• View and modify drive and adapter parameters in a
method similar to the file management capability of
Microsoft Windows Explorer.
• Operate the drive via an on-screen Control Bar, which is
a tool that allows you to start, stop, and change the
speed reference of the drive.
• Save, restore and print parameter information.
• Compare current parameters with factory defaults or
previously saved parameter values.
• Edit, upload and download parameters.
DriveTools SP Software
• Online and offline programming capability
• In-grid and dialog-based parameter editing
• Immediate visual indication of drive and communication status when viewing online drive
• Integrated HTML Help architecture
RTU
up to 31 PowerFlex 4 or PowerFlex 40 drives
up to 4 PowerFlex 4 or PowerFlex 40 drives
up to 31 PowerFlex 4 or PowerFlex 40 drives
Network Communication
Node 1 Node 2 Node 3
PowerFlex 40
with Comms card
PowerFlex 40
with Comms card
PowerFlex 40
with Comms card
DeviceNet
RTU
RTU
SCM
DF1
7
Feature Comparison
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Use the chart below to assist in determining which product is most appropriate for an application.
➊ When using bipolar input, the 0-10V unipolar input cannot be used.
Feature
Catalog Reference 22A… 22B…
Maximum (kW)HP Rating/Input Voltage (1.1)1.5 HP/115V, 1ø (1.1) 1.5 HP/115V, 1ø
(2.2) 3 HP/230V, 1ø (2.2) 3 HP/230V, 1ø
(3.7) 5 HP/230V, 3ø (7.5) 10 HP/230V, 3ø
(3.7) 5 HP/460V, 3ø (11.0) 15 HP/460V, 3ø
(11.0) 15 HP/600V, 3ø
Overload Capacity 150% for 60 seconds
200% for 3 seconds
150% for 60 seconds
200% for 3 seconds
NEMA 1/IP30 Option ●●
EMC Filtering Internal - 1ø, 230V
External - All 1ø, 115V and 3ø Ratings
Internal - 1ø, 230V
External - All 1ø, 115V and 3ø Ratings
DIN Rail Mounting Standard ●●
(Through 5 HP)
Integral Keypad with Speed Pot ●●
Keypad - Remote LCD ●●
Keypad CopyCat Function ●●
Control Type V/Hz Sensorless Vector & V/Hz
Internal DB Transistor ●
Not available on no brake models.
●
Preset Speeds 48
Carrier Frequency 2-16 kHz 2-16 kHz
Skip Frequency ●
Process Control Loop ●
(PID)
StepLogic Functionality ●
Timer/Counter Functions ●
Control Voltage 24V sink/source 24V sink/source
Discrete Inputs 3 fixed for START/STOP/REV 3 fixed for START/STOP/REV
2 fully programmable 4 fully programmable
Analog Input - Unipolar 1
(0-10V or 4-20 mA)
2
(0-10V and 4-20 mA)
Analog Input - Bipolar 1
(+/- 10V) ➊
Analog Response 2 Hz (500 ms) 100 Hz (10 ms)
Relay Output 1 - N.O/N.C. dry contact 1 - N.O./N.C. dry contact
Digital/Optocoupler Output 2
Analog Output ●
(0-10V or 4-20 mA)
Integral RS485 ●●
RS232 (Requires use of Serial Converter Module) ●●
DeviceNet ●
EtherNet/IP ●
Profibus ●
8
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Catalog Number Explanation
Code Voltage Ph.
V 120V AC 1
A 240V AC 1
B 240V AC 3
D 480V AC 3
E 600V AC 3
Code Version
3 No Brake IGBT
4 Standard
Code Interface Module
1Fixed Keypad
Code Enclosure
N Panel Mount - IP 20 (NEMA Type Open)
F Flange Mount - IP 20 (NEMA Type Open)
H Replacement Plate Drive - IP 20 (NEMA Type Open)
- Contact factory for ordering information.
Position
1-3 4 5 6-8 9 10 11 12(1) 13-14
22A - A 1P5 N 1 1 4 AA
Drive Dash Voltage Rating Rating Enclosure HIM Emission Class Version Optional
Code Rating
0 Not Filtered
1 Filtered
Code
22A PowerFlex 4
22B PowerFlex 40
Output Current @ 100-120V Input
Code Amps kW (HP)
1P5 1.5 0.2 (0.25)
2P3 2.3 0.4 (0.5)
4P5 4.5 0.75 (1.0)
5P0 5.0 0.75 (1.0)
6P0 6.0 1.1 (1.5)
Output Current @ 200-240V Input
Code Amps kW (HP)
1P5 1.5 0.2 (0.25)
2P3 2.3 0.4 (0.5)
4P5 4.5 0.75 (1.0)
5P0 5.0 0.75 (1.0)
8P0 8.0 1.5 (2.0)
012 12.0 2.2 (3.0)
017 17.5 3.7 (5.0)
024 24.0 5.5 (7.5)
033 33.0 7.5 (10.0)
Output Current @ 200-240 Input, NO BRAKE (2)
Code Amps kW (HP)
1P4 1.4 0.2 (0.25)
2P1 2.1 0.4 (0.5)
3P6 3.6 0.75 (1.0)
6P8 6.8 1.5 (2.0)
9P6 9.6 2.2 (3.0)
Output Current @ 380-480V Input
Code Amps kW (HP)
1P4 1.4 0.4 (0.5)
2P3 2.3 0.75 (1.0)
4P0 4.0 1.5 (2.0)
6P0 6.0 2.2 (3.0)
8P7 8.7 3.7 (5.0)
010 10.5 4.0 (5.0)
012 12.0 5.5 (7.5)
017 17.0 7.5 (10.0)
024 24.0 11.0 (15.0)
Output Current @ 460-600V Input
Code Amps kW (HP)
1P7 1.7 0.75 (1.0)
3P0 3.0 1.5 (2.0)
4P2 4.2 2.2 (3.0)
6P6 6.6 4.0 (5.0)
9P9 9.9 5.5 (7.5)
012 12.0 7.5 (10.0)
019 19.0 11.0 (15.0)
(1) Position 12 of the Catalog Number now indicates drive version. All PowerFlex 4 and 40 drives are equipped with RS485 communication.
(2) PowerFlex 4 option only.
Code Purpose
AA Reserved for
Thru custom firmware
ZZ
9
Shaded areas denote options for PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Product Selection
➊This filter is suitable for use with a cable length of at least 10 meters for Class A and 1 meter for Class B environments.
Drive Ratings PowerFlex 4 IP 20 Flange Mount PowerFlex 40 IP 20 Flange Mount
Input Voltage kW HP Output
Current
Catalog Number Frame
Size
Catalog Number Output
Current
Catalog Number Frame
Size
Catalog Number
120V 50/60 Hz
1-Phase
No Filter
0.2 0.25 1.5A 22A-V1P5N104 A 22A-V1P5F104 — — — —
0.4 0.5 2.3A 22A-V2P3N104 A 22A-V2P3F104 2.3A 22B-V2P3N104 B 22B-V2P3F104
0.75 1.0 4.5A 22A-V4P5N104 B 22A-V4P5F104 5.0A 22B-V5P0N104 B 22B-V5P0F104
1.1 1.5 6.0A 22A-V6P0N104 B 22A-V6P0F104 6.0A 22B-V6P0N104 B 22B-V6P0F104
240V 50/60 Hz
1-Phase
NO BRAKE
No Filter
0.2 0.25 1.4A 22A-A1P4N103 A — — — — —
0.4 0.5 2.1A 22A-A2P1N103 A — — — — —
0.75 1.0 3.6A 22A-A3P6N103 A — — — — —
1.5 2.0 6.8A 22A-A6P8N103 B — — — — —
2.2 3.0 9.6 22A-A9P6N103 B — — — — —
240V 50/60 Hz
1-Phase
NO BRAKE
With Integral
“S Type” EMC
Filter ➊
0.2 0.25 1.4A 22A-A1P4N113 A — — — — —
0.4 0.5 2.1A 22A-A2P1N113 A — — — — —
0.75 1.0 3.6A 22A-A3P6N113 A — — — — —
1.5 2.0 6.8A 22A-A6P8N113 B — — — — —
2.2 3.0 9.6 22A-A9P6N113 B — — — — —
240V 50/60 Hz
1-Phase
With Integral
“S Type” EMC
Filter ➊
0.2 0.25 1.5A 22A-A1P5N114 A — — — — —
0.4 0.5 2.3A 22A-A2P3N114 A — 2.3A 22B-A2P3N114 B —
0.75 1.0 4.5A 22A-A4P5N114 A — 5.0A 22B-A5P0N114 B —
1.5 2.0 8.0A 22A-A8P0N114 B — 8.0A 22B-A8P0N114 B —
2.2 3.0 — — — — 12.0A 22B-A012N114 C —
240V 50/60 Hz
1-Phase
No Filter
0.2 0.25 1.5A 22A-A1P5N104 A 22A-A1P5F104 — — — —
0.4 0.5 2.3A 22A-A2P3N104 A 22A-A2P3F104 2.3A 22B-A2P3N104 B 22B-A2P3F104
0.75 1.0 4.5A 22A-A4P5N104 A 22A-A4P5F104 5.0A 22B-A5P0N104 B 22B-A5P0F104
1.5 2.0 8.0A 22A-A8P0N104 B 22A-A8P0F104 8.0A 22B-A8P0N104 B 22B-A8P0F104
2.2 3.0 — — — — 12.0A 22B-A012N104 C22B-A012F104
240V 50/60 Hz
3-Phase
No Filter
0.2 0.25 1.5A 22A-B1P5N104 A 22A-B1P5F104 — — — —
0.4 0.5 2.3A 22A-B2P3N104 A 22A-B2P3F104 2.3A 22B-B2P3N104 B 22B-B2P3F104
0.75 1.0 4.5A 22A-B4P5N104 A 22A-B4P5F104 5.0A 22B-B5P0N104 B 22B-B5P0F104
1.5 2.0 8.0A 22A-B8P0N104 A 22A-B8P0F104 8.0A 22B-B8P0N104 B 22B-B8P0F104
2.2 3.0 12.0A 22A-B012N104 B 22A-B012F104 12.0A 22B-B012N104 B 22B-B012F104
3.7 5.0 17.5A 22A-B017N104 B 22A-B017F104 17.5A 22B-B017N104 B 22B-B017F104
5.5 7.5 — — — — 24.0A 22B-B024N104 C22B-B024F104
7.5 11 — — — — 33.0A 22B-B033N104 C22B-B033F104
480V 50/60 Hz
3-Phase
No Filter
0.4 0.5 1.4A 22A-D1P4N104 A 22A-D1P4F104 1.4A 22B-D1P4N104 B 22B-D1P4F104
0.75 1.0 2.3A 22A-D2P3N104 A 22A-D2P3F104 2.3A 22B-D2P3N104 B 22B-D2P3F104
1.5 2.0 4.0A 22A-D4P0N104 A 22A-D4P0F104 4.0A 22B-D4P0N104 B 22B-D4P0F104
2.2 3.0 6.0A 22A-D6P0N104 B 22A-D6P0F104 6.0A 22B-D6P0N104 B 22B-D6P0F104
3.7 5.0 8.7A 22A-D8P7N104 B 22A-D8P7F104 — — — —
4.0 5.0 — — — — 10.5A 22B-D010N104 B22B-D010F104
5.5 7.5 — — — — 12.0A 22B-D012N104 C22B-D012F104
7.5 10.0 — — — — 17.0A 22B-D017N104 C22B-D017F104
11.0 15.0 — — — — 24.0A 22B-D024N104 C22B-D024F104
600V 50/60 Hz
3-Phase
No Filter
0.75 1.0 — — —— 1.7A 22B-E1P7N104 B22B-E1P7F104
1.5 2.0 — — —— 3.0A 22B-E3P0N104 B22B-E3P0F104
2.2 3.0 — — —— 4.2A 22B-E4P2N104 B22B-E4P2F104
4.0 5.0 — — —— 6.6A 22B-E6P6N104 B22B-E6P6F104
5.5 7.5 — — —— 9.9A 22B-E9P9N104 C22B-E9P9F104
7.5 10.0 — — — — 12.0A 22B-E012N104 C22B-E012F104
11.0 15.0 — — — — 19.0A 22B-E019N104 C22B-E019F104
10
User Installed Options
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
IP30/NEMA 1/UL Type 1 Conversion Kit
Human Interface Module Option Kits and Accessories
Communication Option Kits
PC Programming Software
➊The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.
➋For pricing information, refer to the PowerFlex 4 and 40 AC Drives Price List, publication 22-PL001x-EN-P.
➌See www.ab.com/drive/ for support devices.
Item Description Drive
Frame
PowerFlex 4 PowerFlex 40
Catalog
Number ➋
Catalog
Number ➋
IP30/NEMA 1/UL Type 1 Kit Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes conduit box
with mounting screws and plastic top panel.
A 22-JBAA –
B 22-JBAB 22-JBAB
C– 22-JBAC
IP30/NEMA 1/UL Type 1 Kit
with Communication Option
Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes
communication option conduit box with mounting screws and plastic top panel.
B – 22-JBCB
C – 22-JBCC
Item Description Catalog Number ➋
Remote Human Interface
Modules (HIMs)
LCD Display, Remote Panel Mount, Digital Speed Control, Full Numeric Keypad, CopyCat capable, IP66
(NEMA Type 4X/12) indoor use only, Includes 2.9 meter cable.
22-HIM-C2S ➊
22-HIM-C2
LCD Display, Remote Handheld, Digital Speed Control, Full Numeric Keypad, CopyCat capable, IP30
(NEMA Type 1), Includes 1.0 meter cable, Panel Mount with optional Bezel Kit.
22-HIM-A3
Bezel Kit Panel Mount for LCD Display, Remote Handheld unit, IP30 (NEMA Type 1), Includes a 22-RJ45CBL-C20 cable. 22-HIM-B1
DSI HIM Cable DSI HIM Cable (DSI HIM to RJ45 cable)
1.0 Meter (3.3 Feet)
2.9 Meter (9.51 Feet)
22-HIM-H10
22-HIM-H30
Item Description Catalog Number ➋
Serial Converter Module
(RS485 to RS232)
Provides serial communication via DF1 protocol for use with DriveExplorer™ and DriveExecutive™ software.
Smart Self-powered Serial Converter (RS-232) includes:
DSI to RS232 serial converter
DriveExplorer Lite Version 3.01 or later
1203-SFC and 22-RJ45CBL-C20 Cables
22-SCM-232
DSI Cable 2.0 meter RJ45 to RJ45 cable, male to male connectors. 22-RJ45CBL-C20
Communication Adapters Embedded communication option for use with the PowerFlex family of drives.
Requires a Communication Adapter Cover (Ordered Separately).
DeviceNet
EtherNet/IP
Profibus
22-COMM-D
22-COMM-E
22-COMM-P
Communication Adapter
Covers
Houses the optional communication adapters. These covers add 25 mm (0.98 in.) to the overall depth of the drive.
PowerFlex 40 Drive Frame B
PowerFlex 40 Drive Frame C
22B-CCB
22B-CCC
Serial Cable 2.0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9-pin sub-
miniature D female connector to connect to a computer.
1203-SFC
Null Cable Converter For use when connecting the serial converter to DriveExplorer on a handheld PC. 1203-SNM
Splitter Cable RJ45 one to two port splitter cable. AK-U0-RJ45-SC1
Terminating Resistors RJ45 120 Ohm resistor (2 pieces). AK-U0-RJ45-TR1
Terminal Block RJ45 Two position terminal block (5 pieces). AK-U0-RJ45-TB2P
Item Description Catalog Number
DriveTools SP Software,
Version 2.02 or later
“Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley
drives and communications adapters online and offline.
Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP. ➌
9303-4DTE01ENE
DriveExplorer™ Software,
Version 4.02 or later
“Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley
drives and communications adapters online and offline.
Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP. ➌
9306-4EXP01ENE
11
User Installed Options
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
DC Bus Inductors
Input Voltage kW HP Amps
Inductance
mh MTE Catalog Number
240V 50/60 Hz 3-Phase 5.5 7.5 32 0.85 32RB001
7.5 10.0 40 0.5 40RB001
480V 50/60 Hz 3-Phase 5.5 7.5 18 3.75 18RB004
7.5 10.0 25 4.0 25RB005
11.0 15.0 32 2.68 32RB003
600V 50/60 Hz 3-Phase 5.5 7.5 12 6.0 12RB004
7.5 10.0 18 6.0 18RB005
11.0 15.0 25 4.0 25RB005
Dynamic Brake Resistors
➊Resistors listed in this table are rated for a minimum 5% duty cycle.
See publication no. PFLEX-AT001x-EN-P for additional information.
➋Requires two resistors wired in parallel.
Drive Ratings PowerFlex 4 PowerFlex 40
Input Voltage kW HP Catalog Number ➊Catalog Number ➊
120V 50/60 Hz
1-Phase
0.2 0.25 AK-R2-091P500 –
0.4 0.5 AK-R2-091P500
0.75 1.0 AK-R2-091P500
1.1 1.5 AK-R2-091P500
240V 50/60 Hz
1-Phase
0.2 0.25 AK-R2-091P500 –
0.4 0.5 AK-R2-091P500
0.75 1.0 AK-R2-091P500
1.5 2.0 AK-R2-091P500
2.2 3.0 – AK-R2-047P500
240V 50/60 Hz
3-Phase
0.2 0.25 AK-R2-091P500 –
0.4 0.5 AK-R2-091P500
0.75 1.0 AK-R2-091P500
1.5 2.0 AK-R2-091P500
2.2 3.0 AK-R2-047P500
3.7 5.0 AK-R2-047P500
5.5 7.5 – AK-R2-030P1K2
7.5 10.0 – AK-R2-030P1K2
480V 50/60 Hz
3-Phase
0.4 0.5 AK-R2-360P500
0.75 1.0 AK-R2-360P500
1.5 2.0 AK-R2-360P500
2.2 3.0 AK-R2-120P1K2
4.0 5.0 AK-R2-120P1K2
5.5 7.5 – AK-R2-120P1K2
7.5 10.0 – AK-R2-120P1K2
11.0 15.0 – AK-R2-120P1K2➋
600V 50/60 Hz
3-Phase
No Filter
0.75 1.0 – AK-R2-360P500
1.5 2.0 – AK-R2-360P500
2.2 3.0 – AK-R2-120P1K2
4.0 5.0 – AK-R2-120P1K2
5.5 7.5 – AK-R2-120P1K2
7.5 10.0 – AK-R2-120P1K2
11.0 15.0 – AK-R2-120P1K2➋
3% Line Reactors
➊Catalog numbers listed are for 3% impedance open style units. NEMA Type 1 and 5%
impedance reactor types are also available. Refer to publication 1321-TD001x-EN-P.
Input
Vo l ta g e
kW HP Fundamental
Amps
Max Contin-
uous Amps
Inductance
mh
Watts
Loss
Catalog
Number ➊
240V
50/60 Hz
3-Phase
0.2 0.25 2 3 12.0 7.5 W 1321-3R2-A
0.4 0.5 4 6 12.0 21 W 1321-3R4-D
0.75 1.0 8 12 3.0 29 W 1321-3R8-B
1.5 2.0 8 12 1.5 19.5 W 1321-3R8-A
2.2 3.0 12 18 1.25 26 W 1321-3R12-A
3.7 5.0 18 27 0.8 36 W 1321-3R18-A
5.5 7.5 25 37.5 0.5 48 W 1321-3R25-A
7.5 10.0 35 52.5 0.4 49 W 1321-3R35-A
480V
50/60 Hz
3-Phase
0.4 0.5 2 3 20.0 11.3 W 1321-3R2-B
0.75 1.0 4 6 9.0 20 W 1321-3R4-C
1.5 2.0 4 6 6.5 20 W 1321-3R4-B
2.2 3.0 8 12 5.0 25.3 W 1321-3R8-C
3.7 5.0 8 12 3.0 29 W 1321-3R8-B
4.0 5.0 12 18 2.5 31 W 1321-3R12-B
5.5 7.5 12 18 2.5 31 W 1321-3R12-B
7.5 10.0 18 27 1.5 43 W 1321-3R18-B
11.0 15.0 25 37.5 1.2 52 W 1321-3R25-B
600V
50/60 Hz
3-Phase
No Filter
0.75 1.0 2 3 20.0 11.3 W 1321-3R2-B
1.5 2.0 4 6 6.5 20 W 1321-3R4-B
2.2 3.0 4 6 6.5 20 W 1321-3R4-B
4.0 5.0 8 12 5.0 25.3 W 1321-3R8-C
5.5 7.5 12 18 2.5 31 W 1321-3R12-B
7.5 10.0 12 18 2.5 31 W 1321-3R12-B
11.0 15.0 18 27 1.5 43 W 1321-3R18-B
12
User Installed Options
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
PowerFlex 4 EMC Filters
Drive Ratings S Type Filter
Catalog Number ➊
L Type Filter
Catalog Number ➋
Input Voltage kW HP
120V 50/60 Hz
1-Phase
0.2 0.25 – 22-RF010-AL
0.4 0.5 – 22-RF010-AL
0.75 1.0 – 22-RF018-BL
240V 50/60 Hz
1-Phase
0.2 0.25 ➌22-RF010-AL
0.4 0.5 ➌22-RF010-AL
0.75 1.0 ➌22-RF010-AL
1.5 2.0 ➌22-RF018-BL
240V 50/60 Hz
3-Phase
0.2 0.25 22-RF9P5-AS 22-RF9P5-AL
0.4 0.5 22-RF9P5-AS 22-RF9P5-AL
0.75 1.0 22-RF9P5-AS 22-RF9P5-AL
1.5 2.0 22-RF9P5-AS 22-RF9P5-AL
2.2 3.0 22-RF021-BS 22-RF021-BL
3.7 5.0 22-RF021-BS 22-RF021-BL
480V 50/60 Hz
3-Phase
0.4 0.5 22-RF5P7-AS 22-RF5P7-AL
0.75 1.0 22-RF5P7-AS 22-RF5P7-AL
1.5 2.0 22-RF5P7-AS 22-RF5P7-AL
2.2 3.0 22-RF012-BS 22-RF012-BL
4.0 5.0 22-RF012-BS 22-RF012-BL
PowerFlex 40 EMC Filters
Drive Ratings S Type Filter
Catalog Number ➊
L Type Filter
Catalog Number ➋
Input Voltage kW HP
120V 50/60 Hz
1-Phase
0.4 0.5 – 22-RF018-BL
0.75 1.0 – 22-RF018-BL
1.1 1.5 – 22-RF018-BL
240V 50/60 Hz
1-Phase
0.4 0.5 ➌22-RF018-BL
0.75 1.0 ➌22-RF018-BL
1.5 2.0 ➌22-RF018-BL
2.2 3.0 ➌22-RF025-CL
240V 50/60 Hz
3-Phase
0.4 0.5 22-RF021-BS ➍22-RF021-BL
0.75 1.0 22-RF021-BS ➍22-RF021-BL
1.5 2.0 22-RF021-BS ➍22-RF021-BL
2.2 3.0 22-RF021-BS ➍22-RF021-BL
3.7 5.0 22-RF021-BS ➍22-RF021-BL
5.5 7.5 22-RF034-CS 22-RF034-CL
7.5 10.0 22-RF034-CS 22-RF034-CL
480V 50/60 Hz
3-Phase
0.4 0.5 22-RF012-BS 22-RF012-BL
0.75 1.0 22-RF012-BS 22-RF012-BL
1.5 2.0 22-RF012-BS 22-RF012-BL
2.2 3.0 22-RF012-BS 22-RF012-BL
4.0 5.0 22-RF012-BS 22-RF012-BL
5.5 7.5 22-RF018-CS 22-RF018-CL
7.5 10.0 22-RF018-CS 22-RF018-CL
11.0 15.0 22-RF026-CS 22-RF026-CL
600V 50/60 Hz
3-Phase
0.75 1.0 –22-RF008-BL
1.5 2.0 –22-RF008-BL
2.2 3.0 –22-RF008-BL
4.0 5.0 –22-RF008-BL
5.5 7.5 –22-RF015-CL
7.5 10.0 –22-RF015-CL
11.0 15.0 –22-RF024-CL
➊This filter is suitable for use with a cable length up to 10 meters for Class A and 1 meter for Class B environments.
➋This filter is suitable for use with a cable length up to 100 meters for Class A and 5 meters for Class B environments.
➌Drives are available in these ratings with internal “S Type” filters.
➍Filter must be Series B or later.
13
Installation Considerations
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
PowerFlex 4 and 40 drives have the following built in protective features to help simplify installation.
• Ground fault protection while starting and running ensures reliable operation
• Electronic motor overload protection increases motor life
• Removable MOV to ground ensures compatibility with ungrounded systems
• 6kV transient protection provides increased robustness for 380-480V system voltages
There are many other factors that must be considered for optimal performance in any given application. The block diagram below
highlights the primary installation considerations. Consult the PowerFlex 4 or PowerFlex 40 User Manual, Publications 22A-UM001…
or 22B-UM001… available online at www.ab.com/manuals/dr, for detailed recommendations on input power conditioning, CE
conformance (EMC filtering), dynamic braking, reflected wave protection, motor cable types and motor cable distances.
Block Diagram
Branch Circuit Protective Devices – See Specifications on page 17
Class 10 Overload Protection – Provided by the PowerFlex drive
Line (EMC) Filter – See page 12
Motor – See publication MOTORS-CA001...
Motor Cable Type and Length Recommendations –
(Consult the appropriate User Manual)
Integral Keypad
Input Power Conditioning – See Line Reactors on page 11
Reflected Wave Protection – (Consult the appropriate User Manual)
14
Control Wiring
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
PowerFlex 4
• The control logic is 24V DC and can be set for either Sink or
Source control via a DIP switch setting.
• Control terminal screws are sized for a conventional blade
screw driver.
• I/O Terminals 1, 2 and 3 are dedicated for Stop, Start and
Reverse operation respectively. These I/O Terminals can be
programmed for 2- or 3-Wire operation to meet application
requirements.
• I/O Terminals 4 and 5 are programmable and provide added
flexibility. Programmable functions include:
– Local Control – Preset Frequencies
– Jog – RS485 Control
– Second Accel/Decel – Auxiliary Fault
– Clear Fault
• Speed can be controlled via a 0-10V input or 4-20 mA input.
Both are electrically isolated from the drive.
• One form C relay can be programmed to provide the status
of a wide variety of drive conditions.
• The drive is shipped with a jumper installed between
I/O Terminals 01 and 11 to allow out of box operation from the keypad.
No. Signal Default Description
R1 Relay N.O. Fault Normally open contact for output relay.
R2 Relay Common – Common for output relay.
R3 Relay N.C. Fault Normally closed contact for output relay.
Sink/Source DIP
Switch
Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.
01 Stop(1) Coast The factory installed jumper or a normally closed input must be present for the drive to start.
02 Start/Run FWD Not Active Command comes from the integral keypad by default. To disable reverse operation, see A095 [Reverse Disable].
03 Direction/Run
REV
Not Active
04 Digital Common – For digital inputs. Electronically isolated with digital inputs from analog I/O.
05 Digital Input 1 Preset Freq Program with A051 [Digital In1 Sel].
06 Digital Input 2 Preset Freq Program with A052 [Digital In2 Sel].
11 +24V DC – Drive supplied power for digital inputs.
Maximum output current is 100mA.
12 +10V DC – Drive supplied power for 0-10V external potentiometer.
Maximum output current is 15mA.
13 0-10V In(1) Not Active For external 0-10V input supply
(input impedance = 100k ohm) or potentiometer wiper.
14 Analog Common – For 0-10V In or 4-20mA In. Electronically isolated with analog inputs from digital I/O.
15 4-20mA In (1) Not Active For external 4-20mA input supply
(input impedance = 250 ohm).
16 RS485 (DSI)
Shield
– Terminal should be connected to safety ground - PE when using the RS485 (DSI) communications port.
(1) Only one analog frequency source may be connected at a time. If more than one reference is connected at the same time, an undetermined frequency reference will result.
01
02
03
04
05
06
11
12
13
14
15
16
Stop
Start/Run FWD
Dir/Run REV
Digital Common
Digital Input 1
Digital Input 2
R1
R2
R3
Relay N.O.
Relay Common
Relay N.C.
+24V DC
+10V DC
0-10V In
Analog Common
4-20mA In
RS485 Shield
+24V
+10V
SRC
SNK
Typical
SNK Wiring
Typical
SRC Wiring
81
RS485
(DSI)
R1 R2 R3
01 02 03 04 05 06
11 12 13 14 15 16
SNK
SRC
Factory Installed Jumper
30V DC 125V AC 240V AC
Resistive 3.0 A 3.0 A 3.0 A
Inductive 0.5 A 0.5 A 0.5 A
15
Control Wiring
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
PowerFlex 40
• The control logic is 24V DC and can be set for either Sink or
Source control via a DIP switch setting.
• Control terminal screws are sized for a conventional blade screw
driver.
• I/O Terminals 1, 2 and 3 are dedicated for Stop, Start and
Reverse operation respectively. These I/O Terminals can be
programmed for 2- or 3-Wire operation to meet application
requirements.
• I/O Terminals 5, 6, 7 and 8 are programmable and provide added
flexibility. Programmable functions include Local Control, Jog,
Second Accel/Decel, Clear Fault, Preset Frequencies, RS485
Control and Auxiliary Fault.
• Speed can be controlled via a 0-10V input and/or 4-20 mA input.
Both inputs are independently isolated from the rest of the drive
and can be used for applications such as PID. Voltage input can
be programmed for bipolar operation.
• The drive is shipped with a jumper installed between I/O
Terminals 01 and 11 to allow out of box operation from the
keypad.
No. Signal Default Description
R1 Relay N.O. Fault Normally open contact for output relay.
R2 Relay Common – Common for output relay.
R3 Relay N.C. Fault Normally closed contact for output relay.
Analog Output Select
DIP Switch
0-10V Sets analog output to either voltage or current. Setting must match A065 [Analog Out Sel].
Sink/Source
DIP Switch
Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.
01 Stop Coast The factory installed jumper or a normally closed input must be present for the drive to start.
02 Start/Run FWD Not Active Command comes from the integral keypad by default. To disable reverse operation, see A095 [Reverse Disable].
03 Direction/Run REV Not Active
04 Digital Common – For digital inputs. Electronically isolated with digital inputs from analog I/O and opto outputs.
05 Digital Input 1 Preset Freq Program with A051 [Digital In1 Sel].
06 Digital Input 2 Preset Freq Program with A052 [Digital In2 Sel].
07 Digital Input 3 Local Program with A053 [Digital In3 Sel].
08 Digital Input 4 Jog Forward Program with A054 [Digital In4 Sel].
09 Opto Common – For opto-coupled outputs. Electronically isolated with opto outputs from analog I/O and digital inputs.
11 +24V DC – Referenced to Digital Common.
Drive supplied power for digital inputs.
Maximum output current is 100mA.
12 +10V DC – Referenced to Analog Common.
Drive supplied power for 0-10V external potentiometer.
Maximum output current is 15mA.
13 ±10V In (1) Not Active For external 0-10V (unipolar) or ±10V (bipolar) input supply (input impedance = 100k ohm) or potentiometer
wiper.
14 Analog Common – For 0-10V In or 4-20mA In. Electronically isolated with analog inputs and outputs from digital I/O and opto
outputs.
04
05
06
07
01
02
03
08
09
11
12
13
14
15
16
17
18
19
Digital Common
Digital Input 1
Digital Input 2
Digital Input 3
Stop (1)(4)
Start/Run FWD (2)
Direction/Run REV
Digital Input 4
Opto Common
R1
R2
R3
Relay N.O.
Relay Common
Relay N.C.
+24V DC
+10V DC
0-10V (or ±10V) Input
Analog Common
4-20mA Input
Analog Output
Opto Output 1
Opto Output 2
RS485 Shield
+24V
+10V
Typical
SNK Wiring
Typical
SRC Wiring
1
RS485
(DSI)
R1 R2 R3 SNK
SRC
0-10V
0-20mA 01 02 03 04 05
11 12 13 14 15
06 07 08 09
16 17 18 19
Enable (4)
Jumper
30V DC
50mA
Non-inductive
Common
24V
ENBL
Enable (4)
Jumper
(3)
Pot must be
1-10k ohm
2 Watt Min.
0-10V
0/4-20mA
Analog Output Select
SRCSNK
Factory Installed Jumper
16
Control Wiring
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
(1) 0-10V In and 4-20mA In are distinct input channels and may be connected simultaneously.
Inputs may be used independently for speed control or jointly when operating in PID mode.
15 4-20mA In (1) Not Active For external 4-20mA input supply
(input impedance = 250 ohm).
16 Analog Output OutFreq 0-10 The default analog output is 0-10V. To covert to a current value, change the Analog Output Select DIP Switch
to 0-20mA. Program with A065 [Analog Out Sel]. Max analog value can be scaled with A066 [Analog Out High].
Maximum Load:4-20mA = 525 ohm (10.5V)
0-10V = 1k ohm (10mA)
17 Opto Output 1 MotorRunning Program with A058 [Opto Out1 Sel]
18 Opto Output 2 At Frequency Program with A061 [Opto Out2 Sel]
19 RS485 (DSI) Shield – Terminal should be connected to safety ground - PE when using the RS485 (DSI) communications port.
No. Signal Default Description
17
Specifications
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Spec
➊Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.
➋Refer to Bulletin 140M Motor Protectors Selection Guide, publication 140-SG001... to determine the frame and breaking capacity required for your application.
➌200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N104 to N114 or N103 to N113.
Drive Ratings — PowerFlex 4
Catalog Number
Output Ratings Input Ratings Branch Circuit Protection Power Dissipation
kW (HP) Amps
Voltage
Range kVA Amps Fuses ➊
140M Motor
Protectors ➋Contactors Internal Total
100 - 120V AC – 1-Phase Input, 0 - 230V 3-Phase Output
22A-V1P5N104 0.2 (0.25) 1.5 90-126 0.75 6.0 10 140M-C2E-C10 100-C09 10 25
22A-V2P3N104 0.4 (0.5) 2.3 90-126 1.15 9.0 15 140M-C2E-C16 100-C12 9 30
22A-V4P5N104 0.75 (1.0) 4.5 90-126 2.25 18.0 30 140M-D8E-C20 100-C23 12 50
22A-V6P0N104 1.1 (1.5) 6.0 90-126 3.00 24.0 40 140M-D8E-C32 100-C37 12 70
200 - 240V AC – 1-Phase Input, 0 - 230V 3-Phase Output (No Brake) ➌
22A-A1P4N103 0.2 (0.25) 1.4 180-265 0.7 3.2 6 140M-C2E-B40 100-C09 10 25
22A-A2P1N103 0.4 (0.5) 2.1 180-265 1.05 5.3 10 140M-C2E-B63 100-C09 9 30
22A-A3P6N103 0.75 (1.0) 3.6 180-265 1.8 9.2 15 140M-C2E-C16 100-C12 12 50
22A-A6P8N103 1.5 (2.0) 6.8 180-265 3.4 14.2 25 140M-C2E-C16 100-C16 16 80
22A-A9P6N103 2.2 (3.0) 9.6 180-265 4.8 19.6 30 140M-D8E-C25 100-C23 11 110
200 - 240V AC – 1-Phase Input, 0 - 230V 3-Phase Output ➌
22A-A1P5N104 0.2 (0.25) 1.5 180-265 0.75 5.0 10 140M-C2E-B63 100-C09 10 25
22A-A2P3N104 0.4 (0.5) 2.3 180-265 1.15 6.0 10 140M-C2E-B63 100-C09 9 30
22A-A4P5N104 0.75 (1.0) 4.5 180-265 2.25 10.0 15 140M-C2E-C16 100-C12 12 50
22A-A8P0N104 1.5 (2.0) 8.0 180-265 4.0 18.0 30 140M-D8E-C20 100-C23 16 80
200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output
22A-B1P5N104 0.2 (0.25) 1.5 180-265 0.75 1.8 3 140M-C2E-B25 100-C09 10 25
22A-B2P3N104 0.4 (0.5) 2.3 180-265 1.15 2.5 6 140M-C2E-B40 100-C09 9 30
22A-B4P5N104 0.75 (1.0) 4.5 180-265 2.25 5.2 10 140M-C2E-C10 100-C09 12 50
22A-B8P0N104 1.5 (2.0) 8.0 180-265 4.0 9.5 15 140M-C2E-C16 100-C12 16 80
22A-B012N104 2.2 (3.0) 12.0 180-265 5.5 15.5 25 140M-C2E-C16 100-C16 16 115
22A-B017N104 3.7 (5.0) 17.5 180-265 8.6 21.0 35 140M-F8E-C25 100-C23 16 165
380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output
22A-D1P4N104 0.4 (0.5) 1.4 340-528 1.4 1.8 3 140M-C2E-B25 100-C09 15 30
22A-D2P3N104 0.75 (1.0) 2.3 340-528 2.3 3.2 6 140M-C2E-B40 100-C09 13 40
22A-D4P0N104 1.5 (2.0) 4.0 340-528 4.0 5.7 10 140M-C2E-B63 100-C09 13 60
22A-D6P0N104 2.2 (3.0) 6.0 340-528 5.9 7.5 15 140M-C2E-C10 100-C09 17 90
22A-D8P7N104 3.7 (5.0) 8.7 340-528 8.6 9.0 15 140M-C2E-C16 100-C16 14 145
18
Specifications
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
➊Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.
➋Refer to Bulletin 140M Motor Protectors Selection Guide, publication 140-SG001... to determine the frame and breaking capacity required for your application.
➌200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N104 to N114 or N103 to N113.
Drive Ratings — PowerFlex 40
Catalog Number
Output Ratings Input Ratings Branch Circuit Protection Power Dissipation
kW (HP) Amps
Voltage
Range kVA Amps Fuses ➊
140M Motor
Protectors ➋Contactors Internal Total
100 - 120V AC – 1-Phase Input, 0 - 230V 3-Phase Output
22B-V2P3N104 0.4 (0.5) 2.3 90-132 1.15 9.0 15 140M-C2E-C16 100-C12 930
22B-V5P0N104 0.75 (1.0) 5.0 90-132 2.45 20.3 35 140M-D8E-C20 100-C23 12 55
22B-V6P0N104 1.1 (1.5) 6.0 90-132 3.0 24.0 40 140M-F8E-C32 100-C37 12 70
200 - 240V AC – 1-Phase Input, 0 - 230V 3-Phase Output ➌
22B-A2P3N104 0.4 (0.5) 2.3 180-264 1.15 6.0 10 140M-C2E-B63 100-C09 930
22B-A5P0N104 0.75 (1.0) 5.0 180-264 2.45 12.0 20 140M-C2E-C16 100-C12 12 55
22B-A8P0N104 1.5 (2.0) 8.0 180-264 4.0 18.0 30 140M-D8E-C20 100-C23 16 80
22B-A012N104 2.2 (3.0) 12.0 180-264 5.5 25.0 40 140M-F8E-C32 100-C37 11 110
200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output
22B-B2P3N104 0.4 (0.5) 2.3 180-264 1.15 2.5 6140M-C2E-B40 100-C07 930
22B-B5P0N104 0.75 (1.0) 5.0 180-264 2.45 5.7 10 140M-C2E-C10 100-C09 12 55
22B-B8P0N104 1.5 (2.0) 8.0 180-264 4.0 9.5 15 140M-C2E-C16 100-C12 16 80
22B-B012N104 2.2 (3.0) 12.0 180-264 5.5 15.5 25 140M-C2E-C16 100-C23 16 115
22B-B017N104 3.7 (5.0) 17.5 180-264 8.6 21.0 35 140M-F8E-C25 100-C23 16 165
22B-B024N104 5.5 (7.5) 24.0 180-264 11.8 26.1 40 140M-F8E-C32 100-C37 28 225
22B-B033N104 7.5 (10.0) 33.0 180-264 16.3 34.6 60 140M-G8E-C45 100-C60 28 290
380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output
22B-D1P4N104 0.4 (0.5) 1.4 342-528 1.4 1.8 3140M-C2E-B25 100-C07 15 30
22B-D2P3N104 0.75 (1.0) 2.3 342-528 2.3 3.2 6140M-C2E-B40 100-C07 13 40
22B-D4P0N104 1.5 (2.0) 4.0 342-528 4.0 5.7 10 140M-C2E-B63 100-C09 13 60
22B-D6P0N104 2.2 (3.0) 6.0 342-528 5.9 7.5 15 140M-C2E-C10 100-C09 17 90
22B-D010N104 4.0 (5.0) 10.5 342-528 10.3 13.0 20 140M-C2E-C16 100-C23 14 150
22B-D012N104 5.5 (7.5) 12.0 342-528 11.8 14.2 25 140M-D8E-C20 100-C23 23 160
22B-D017N104 7.5 (10.0) 17.0 342-528 16.8 18.4 30 140M-D8E-C20 100-C23 24 200
22B-D024N104 11.0 (15.0) 24.0 342-528 23.4 26.0 50 140M-F8E-C32 100-C43 25 285
460 - 600V AC – 3-Phase Input, 0 - 575V 3-Phase Output
22B-E1P7N104 0.75 (1.0) 1.7 414-660 2.1 2.3 6140M-C2E-B25 100-C09 13 40
22B-E3P0N104 1.5 (2.0) 3.0 414-660 3.65 3.8 6140M-C2E-B40 100-C09 13 60
22B-E4P2N104 2.2 (3.0) 4.2 414-660 5.2 5.3 10 140M-C2E-B63 100-C09 17 90
22B-E6P6N104 4.0 (5.0) 6.6 414-660 8.1 8.3 15 140M-C2E-C10 100-C09 14 150
22B-E9P9N104 5.5 (7.5) 9.9 414-660 12.1 11.2 20 140M-C2E-C16 100-C16 23 160
22B-E012N104 7.5 (10.0) 12.2 414-660 14.9 13.7 25 140M-C2E-C16 100-C23 24 200
22B-E019N104 11.0 (15.0) 19.0 414-660 23.1 24.1 40 140M-D8E-C25 100-C30 25 285
19
Specifications
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Input/Output Ratings Approvals
Output Frequency: 0-240 Hz (Programmable)
Efficiency: 97.5% (Typical)
0-400 Hz (Programmable)
Digital Control Inputs (Input Current = 6mA) Analog Control Inputs
SRC (Source) Mode:
18-24V = ON
0-6V = OFF
SNK (Sink) Mode:
0-6V = ON
18-24V = OFF
4-20mA Analog: 250 ohm input impedance
0-10V DC Analog: 100k ohm input impedance
External Pot: 1-10k ohms, 2 Watt minimum
Control Output
Programmable Output (form C relay)
Resistive Rating: 3.0A at 30V DC, 3.0A at 125V AC, 3.0A at 240V AC
Inductive Rating: 0.5A at 30V DC, 0.5A at 125V AC, 0.5A at 240V AC
Opto Outputs
30V DC, 50 mA
Non-inductive
Analog Output (10-bit)
0-10V, 1k ohm Min.
4-20 mA, 525 ohm Max.
Fuses and Circuit Breakers
Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.
Recommended Circuit Breakers: HMCP circuit breaker or equivalent.
Protective Features
Motor Protection: I2t overload protection - 150% for 60 Secs, 200% for 3 Secs (Provides Class 10 protection)
Overcurrent: 200% hardware limit, 300% instantaneous fault
Over Voltage: 100-120V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)
200-240V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line)
380-480V AC Input – Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)
460-600V AC Input – Trip occurs at 1005V DC bus voltage (equivalent to 711V AC incoming line)
Under Voltage: 100-120V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)
200-240V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line)
380-480V AC Input – Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)
460-600V AC Input – If P042 = 1 “High Voltage” trip occurs at 487V DC bus voltage (344V AC incoming line);
If P042 = 0 “Low Voltage” trip occurs at 390V DC bus voltage (275V AC incoming line)
Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs
Faultless Power Ride Through: 100 milliseconds
Dynamic Braking
Internal brake IGBT included with all ratings except No Brake drives (Cat. Nos. 22A-AxPxN103 or 22A-AxPxN113). Refer to page 11 for ordering
information.
Environment
Altitude: 1000 m (3300 ft) max. without derating
Ambient Operating Temperature
IP20:
NEMA 1:
–10 to 50 degrees C (14 to 122 degrees F)
–10 to 40 degrees C (14 to 104 degrees F)
Cooling Method Fan: All drive ratings
Storage Temperature: –40 to 85 degrees C (–40 to 185 degrees F)
Atmosphere: Important: Drive must not be installed in an area where the ambient atmosphere contains
volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of
time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.
Relative Humidity: 0 to 95% non-condensing
Shock (operating): 15G peak for 11ms duration (±1.0ms)
Vibration (operating): 1G peak, 5 to 2000 Hz
Control
Carrier Frequency 2-16 kHz. Drive rating based on 4 kHz.
Frequency Accuracy
Digital Input:
Analog Input:
Within ±0.05% of set output frequency.
Within 0.5% of maximum output frequency.
Analog Output: ±2% of full scale, 10-bit resolution
Speed Regulation - Open Loop with Slip
Compensation:
±2% of base speed across a 40:1 speed range.
1% of base speed across a 60:1 speed range.
Stop Modes: Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and
S Curve.
Accel/Decel: Two independently programmable accel and decel times. Each time may be programmed from 0 -
600 seconds in 0.1 second increments.
Intermittent Overload: 150% Overload capability for up to 1 minute
200% Overload capability for up to 3 seconds
Electronic Motor Overload Protection Class 10 protection with speed sensitive response.
U
L
®
L
I
S
T
E
D
9
6
6
X
I
N
D
C
O
N
T
E
Q
UL508C
U
L
®
L
I
S
T
E
D
9
6
6
X
I
N
D
C
O
N
T
E
Q
C
CSA 22.2
EMC Directive 89/336
LV: EN 50178, EN 60204
EMC: EN 61800-3, EN 50081-1, EN 50082-2
20
Parameter Descriptions
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Parameter
Number
Parameter Name Description Factory Default
Display Group
d001 Output Freq Output frequency present at T1, T2 & T3 (U, V & W) Read Only
d002 Commanded Freq Value of the active frequency command Read Only
d003 Output Current Output current present at T1, T2 & T3 (U, V & W) Read Only
d004 Output Voltage Output voltage present at T1, T2 & T3 (U, V & W) Read Only
d005 DC Bus Voltage Present DC bus voltage level Read Only
d006 Drive Status Present operating condition of the drive Read Only
d007-d009 Fault x Code A code that represents a drive fault Read Only
d010 Process Display The output frequency scaled by parameter A099 [Process Factor] Read Only
d012 Control Source Displays the source of the Start Command and Speed Reference Read Only
d013 Contrl In Status Status of the control terminal block control inputs Read Only
d014 Dig In Status Status of the control terminal block digital inputs Read Only
d015 Comm Status Status of the communications ports Read Only
d016 Control SW Ver Main Control Board software version Read Only
d017 Drive Type Used by Rockwell Automation field service personnel Read Only
d018 Elapsed Run Time Accumulated time drive is outputting power Read Only
d019 Testpoint Data The present value of the function selected in parameter A102 [Testpoint Sel] Read Only
d020 Analog In 0-10V The present value of the voltage at I/O Terminal 13 (100.0% = 10 volts) Read Only
d021 Analog In 4-20mA The present value of the current at I/O Terminal 15 (0.0% = 4 mA, 100.0% = 20 mA) Read Only
d022 Output Power Output power present at T1, T2 & T3 (U, V & W) Read Only
d023 Output Power Fctr The angle in electrical degrees between motor voltage and motor current Read Only
d024 Drive Temp Present operating temperature of the drive power section Read Only
d025 Counter Status The current value of the counter when counter is enabled Read Only
d026 Timer Status The current value of the timer when timer is enabled Read Only
d028 Stp Logic Status When P038 [Speed Reference] is set to 6 “Stp Logic”, this parameter will display the current step
logic profile as defined by parameters A140-A147 [Stp Logic x]
Read Only
d29 Torque Current Displays the current value of the motor torque current as measured by the drive Read Only
Basic Program Group
P031 Motor NP Volts 20 to drive rated volts Based on Drive Rating
P032 Motor NP Hertz 10 to 240 Hz 60 Hz
15 to 400 Hz 60 Hz
P033 Motor OL Current 0.0 Amps to (Drive Rated Amps x 2) in units of 0.1 Amps Based on Drive Rating
P034 Minimum Freq 0.0 to 240.0 Hz 0.0 Hz
0.0 to 400.0 Hz 0.0 Hz
P035 Maximum Freq 0.0 to 240.0 Hz 60.0 Hz
0.0 to 400.0 Hz 60.0 Hz
P036 Start Source 6 settings; Keypad, 3-Wire, 2-Wire, 2-Wire Level Sensitive, 2-Wire High Speed, Comm Port Keypad
7 settings; Keypad, 3-Wire, 2-Wire, 2-Wire Level Sensitive, 2-Wire High Speed, Comm Port,
Momentary FWD/REV
Keypad
P037 Stop Mode 8 settings; Ramp-Clear Fault, Coast-Clear Fault, DC Brake-Clear Fault, DC Brake w/Shutoff-
Clear Fault, Ramp, Coast, DC Brake, DC Brake w/Shutoff
Ramp, CF (Clear Fault)
10 settings; Ramp-Clear Fault, Coast-Clear Fault, DC Brake-Clear Fault, DC Brake w/Shutoff-
Clear Fault, Ramp, Coast, DC Brake, DC Brake w/Shutoff, Ramp Stop w/EM Brake Control-Clear
Fault, Ramp Stop w/EM Brake Control
Ramp, CF (Clear Fault)
P038 Speed Reference 6 settings; Drive Potentiometer, Internal Freq, 0-10V Input/Remote Potentiometer, 4-20 mA Input,
Preset Freq 0-3, Communications Port
Drive Pot
8 settings; Drive Potentiometer, Internal Freq, 0-10V Input/Remote Potentiometer, 4-20 mA Input,
Preset Freq 0-7, Communications Port, Step Logic, Analog In Mult
Drive Pot
P039 Accel Time 1 0.0 to 600.0 seconds 10.0 Secs
P040 Decel Time 1 0.1 to 600.0 seconds 10.0 Secs
P041 Reset To Defalts Used to reset drive to factory default settings Ready/Idle
P042 Voltage Class Sets the voltage class of 600V drives, Low Voltage (460/480V) or High Voltage (575/600V) High Voltage (575/600V)
Advanced Program Group
A051
A052
Digital In1 Sel
Digital In2 Sel
16 settings; Not Used, Accel 2 & Decel 2, Jog, Auxiliary Fault, Preset Frequencies, Local, Comm
Port, Clear Fault, Ramp Stop Clear Fault, Coast Stop Clear Fault, DC Brake Clear Fault, Jog
Forward, Jog Reverse, 10V In Control, 20 mA In Control, Analog Invert
Preset Freq
27 settings; Not Used, Accel 2 & Decel 2, Jog, Auxiliary Fault, Preset Frequencies, Local, Comm
Port, Clear Fault, Ramp Stop - Clear Fault, Coast Stop - Clear Fault, DC Brake - Clear Fault, Jog
Forward, Jog Reverse, 10V In Control, 20 mA In Control, PID Disable, MOP Up, MOP Down,
Timer Start, Counter In, Reset Timer, Reset Counter, Reset Timer and Counter, Logic In1, Logic
In2, Current Limit2, Analog Invert
21
Parameter Descriptions
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
A053 Digital In3 Sel 27 settings; Not Used, Accel 2 & Decel 2, Jog, Auxiliary Fault, Preset Frequencies, Local, Comm
Port, Clear Fault, Ramp Stop - Clear Fault, Coast Stop - Clear Fault, DC Brake - Clear Fault, Jog
Forward, Jog Reverse, 10V In Control, 20 mA In Control, PID Disable, MOP Up, MOP Down,
Timer Start, Counter In, Reset Timer, Reset Counter, Reset Timer and Counter, Logic In1, Logic
In2, Current Limit2, Analog Invert
Local
A054 Digital In4 Sel Jog Forward
A055 Relay Out Sel 13 different settings for a variety of drive status conditions Ready/Fault
23 different settings for a variety of drive status conditions Ready/Fault
A056 Relay Out Level 0.0 to 9999 0.0
A058 Opto Out1 Sel 23 settings; Ready/Fault, At Frequency, Motor Running, Reverse, Motor Overload, Ramp
Regulator, Above Frequency, Above Current, Above DC Voltage, Retries Exceeded, Above
Analog Voltage, Logic In1, Logic In2, Logic 1 & 2, Logic 1 or 2, Step Logic Out, Timer Out, Counter
Out, Above PF Angle, Analog Input Loss, Param Control, Non-Recoverable Fault, EM Brake
Control
MotorRunning
A059 Opto Out1 Level 0.0 to 9999 0.0
A061 Opto Out2 Sel 23 settings; Ready/Fault, At Frequency, Motor Running, Reverse, Motor Overload, Ramp
Regulator, Above Frequency, Above Current, Above DC Voltage, Retries Exceeded, Above
Analog Voltage, Logic In1, Logic In2, Logic 1 & 2, Logic 1 or 2, Step Logic Out, Timer Out, Counter
Out, Above PF Angle, Analog Input Loss, Param Control, Non-Recoverable Fault, EM Brake
Control
At Frequency
A062 Opto Out2 Level 0.0 to 9999 0.0
A064 Opto Out Logic Determines the logic (NO or NC) of the opto outputs, 4 settings - NO/NO, NC/NO, NO/NC, NC/NC NO/NO
A065 Analog Out Sel Sets the analog output signal mode, various settings Output Freq 0-10,
0V=0Hz
A066 Analog Out High 0 to 800% 100%
A067 Accel Time 2 0.0 to 600.0 seconds 20.0 Secs
A068 Decel Time 2 0.1 to 600.0 seconds 20.0 Secs
A069 Internal Freq 0.0 to 240.0 Hz 60.0 Hz
0.0 to 400.0 Hz 60.0 Hz
A070 Preset Freq 0 0.0 to 240.0 Hz 0.0 Hz
0.0 to 400.0 Hz 0.0 Hz
A071 Preset Freq 1 0.0 to 240.0 Hz 5.0 Hz
0.0 to 400.0 Hz 5.0 Hz
A072 Preset Freq 2 0.0 to 240.0 Hz 10.0 Hz
0.0 to 400.0 Hz 10.0 Hz
A073 Preset Freq 3 0.0 to 240.0 Hz 20.0 Hz
0.0 to 400.0 Hz 20.0 Hz
A074 Preset Freq 4 0.0 to 400.0 Hz 30.0 Hz
A075 Preset Freq 5 0.0 to 400.0 Hz 40.0 Hz
A076 Preset Freq 6 0.0 to 400.0 Hz 50.0 Hz
A077 Preset Freq 7 0.0 to 400.0 Hz 60.0 Hz
A078 Jog Frequency 0.0 to (Value set in P035 [Maximum Freq] 10.0 Hz
A079 Jog Accel/Decel 0.1 to 600.0 seconds 10.0 Secs
A080 DC Brake Time 0.0 to 90.0 seconds 0.0 Secs
0.0 to 99.9 seconds 0.0 Secs
A081 DC Brake Level 0.0 to (Drive Rated Amps x 1.8) Drive Rated Amps x 0.05
A082 DB Resistor Sel Used to set percent duty cycle for external dynamic braking Disabled
A083 S Curve % 0 to 100% 0% (Disabled)
A084 Boost Select 14 boost settings (in % of P031 [Motor NP Volts]), redefines the Volts per Hertz curve 5.0 (2.5 for 5 HP drives)
15 boost settings (in % of P031 [Motor NP Volts]), redefines the Volts per Hertz curve 5.0, CT (2.5 CT for
5-15 HP drives)
A085 Start Boost 0.0 to 25.0% 2.5%
A086 Break Voltage 0.0 to 100.0% 25.0%
A087 Break Frequency 0.0 to 400.0 Hz 15.0 Hz
A088 Maximum Voltage 20 to Drive Rated Volts Drive Rated Volts
A089 Current Limit 1 0.1 to (Drive Rated Amps x 1.8) Drive Rated Amps x 1.5
A090 Motor OL Select 3 settings; No Derate, Minimum Derate, Maximum Derate No Derate
A091 PWM Frequency 2.0 to 16.0 kHz 4.0 kHz
A092 Auto Rstrt Tries 0 to 9 0
A093 Auto Rstrt Delay 0.0 to 300.0 seconds 1.0 Secs
A094 Start At PowerUp 2 settings; Disabled, Enabled Disabled
A095 Reverse Disable 2 settings; Reverse Enabled, Reverse Disabled Rev Enabled
Parameter
Number
Parameter Name Description Factory Default
22
Parameter Descriptions
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Parameter
Number
Parameter Name Description Factory Default
Advanced Program Group, Continued
A096 Flying Start En 2 settings; Disabled, Enabled Disabled
A097 Compensation 4 settings; Disabled, Electrical, Mechanical, Both Electrical
A098 SW Current Trip Software instantaneous trip, 0.0 to (Drive Rated Amps x 2) 0.0 (Disabled)
A099 Process Factor 0.1 to 999.9 30.0
A100 Fault Clear Resets a fault and clears the fault queue Ready/Idle
A101 Program Lock Protects parameters against change by unauthorized personnel Unlocked
A102 Testpoint Sel Used by Rockwell Automation field service personnel 400
A103 Comm Data Rate 6 settings; 1200, 2400, 4800, 9600, 19.2K, 38.4K 9600
A104 Comm Node Addr 1 to 247 100
A105 Comm Loss Action 4 settings; Fault, Coast to Stop, Stop, Continue Last Speed Fault
A106 Comm Loss Time 0.1 to 60.0 seconds 5.0 Secs
A107 Comm Format 6 settings; RTU 8-N-1, RTU 8-E-1, RTU 8-O-1, RTU 8-N-2, RTU 8-E-2, RTU 8-O-2 RTU 8-N-1
A108 Language 11 settings; English, Francais, Espanol, Italiano, Deutsch, Reserved, Portugues, Reserved,
Reserved, Nederlands
English
A109 Anlg Out Setpt 0.0/100.0% 100.0%
A110 Anlg In 0-10V Lo 0.0 to 100.0% 0.0%
A111 Anlg In 0-10V Hi 0.0 to 100.0% 100.0%
A112 Anlg In4-20mA Lo 0.0 to 100.0% 0.0%
A113 Anlg In4-20mA Hi 0.0 to 100.0% 100.0%
A114 Slip Hertz @ FLA 0.0 to 10.0 Hz 2.0 Hz
A115 Process Time Lo 0.00 to 99.99 0.00
A116 Process Time Hi 0.00 to 99.99 0.00
A117 Bus Reg Mode 0/1 Disabled
A118 Current Limit 2 0.1 to (Drive Rated Amps x 1.8) Drive Rated Amps x 1.5
A119 Skip Frequency 0 to 400 Hz 0 Hz
A120 Skip Freq Band 0.0 to 30.0 Hz 0.0 Hz
A121 Stall Fault Time 6 settings; 60 Seconds, 120 Seconds, 240 Seconds, 360 Seconds, 480 Seconds, Fit Disabled 60 Seconds
A122 Analog In Loss 7 settings; Disabled, Fault (F29), Stop, Zero Ref, Min Freq Ref, Max Freq Ref, Int Freq Ref Disabled
A123 10V Bipolar Enbl 2 settings; Uni-Polar In, Bi-Polar In Uni-Polar In
A124 Var PWM Disable 2 settings; Enabled, Disabled Enabled
A125 Torque Perf Mode 2 settings; V/Hz, Sensorless Vector Sensrls Vect
A126 Motor NP FLA Drive Rated Amps x 0.1/2 Drive Rated Amps
A127 Autotune 3 settings; Ready/Idle, Static Tune, Rotate Tune Ready/Idle
A128 IR Voltage Drop 0.0 to 230.0 VAC Based on Drive Rating
A129 Flux Current Ref 0.00 to Motor NP Volts Based on Drive Rating
A130 PID Trim Hi 0.0 to 400.0 60.0
A131 PID Trim Lo 0.0 to 400.0 0.1
A132 PID Ref Sel 9 settings; PID Disabled, PID Setpoint, 0-10V Input, 4-20mA Input, Comm Port, Setpoint - Trim,
0-10V - Trim, 4-20mA - Trim, Comm - Trim
PID Disabled
A133 PID Feedback Sel 3 settings; 0-10V Input, 4-20mA Input, Comm Port 0-10V Input
A134 PID Prop Gain 0.00 to 99.99 0.01
A135 PID Integ Time 0.0 to 999.9 Seconds 0.1
A136 PID Diff Rate 0.00 to 99.99 (1/Secs) 0.01
A137 PID Setpoint 0.0 to 100.0% 0.0%
A138 PID Deadband 0.0 to 10.0% 0.0%
A139 PID Preload 0.0 to 400.0 Hz 0.0
A140-A147 Stp Logic 0-7 0001 to BAFF 00F1
A150-157 Stp Logic Time 0-7 0.0 to 999.9 Seconds 30.0
A160 EM Brk Off Delay 0.01/10.00 Secs 2.0 Secs
A161 EM Brk On Delay 0.01/10.00 Secs 2.0 Secs
A162 MOP Reset Sel 2 settings; Zero MOP Ref, Save MOP Ref Zero MOP Ref
23
Dimensions
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Approximate Dimensions
Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).
➊Overall height of standard IP 20/Open Type Drive.
➋Overall height of drive with IP 30/NEMA 1/UL Type 1 option kit installed.
Ratings are in kW and (HP).
Frame A B ➊CDEFG ➋Shipping Weight
A 80 (3.15) 152 (5.98) 136 (5.35) 67 (2.64) 140 (5.51 59.3 (2.33) 185 (7.28) 1.4 (3.1)
B 100 (3.94) 180 (7.09) 136 (5.35) 87 (3.43) 168 (6.61) 87.4 (3.44) 213 (8.39) 2.2 (4.9)
C130 (5.1) 260 (10.2) 180 (7.1) 116 (4.57) 246 (9.7) –320 (12.6) 4.3 (9.5)
PowerFlex 4 — Frame 120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase
A 0.2 (0.25)
0.4(0.5)
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
B 0.75 (1.0)
1.1 (1.5)
1.5 (2.0) 2.2 (3.0)
3.7 (5.0)
2.2 (3.0)
3.7 (5.0)
PowerFlex 40 — Frame 120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase 600V AC – 3-Phase
B0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
C2.2 (3.0) 5.5 (7.5)
7.5 (10.0)
5.5 (7.5)
7.5 (10.0)
11.0 (15.0)
5.5 (7.5)
7.5 (10.0)
11.0 (15.0)
A
EB
DC
G
F
5.5 (0.22)
24
Dimensions
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Flange Mount Drive
175
(6.89)
210
(8.27)
54.7
(2.15)
92.8
(3.65)
145
(5.71)
195
(7.68)
97.5
(3.84)
179
(7.05)
8
(0.31)
130
(5.12)
114
(4.49)
5.3
(0.21)
8
(0.31)
98
(3.86)
49
(1.93)
16
(0.63)
244
(9.61)
250
(9.84)
94.3
(3.71)
63.1
(2.48)
214
(8.43)
119.3
(4.70)
210
(8.27)
98
(3.86) 160
(6.30)
145
(5.71)
49
(1.93)
31
(1.22)
7.5
(0.30)
14
(0.55)
98.5
(3.88)
197
(7.76)
6.5
(0.26)
225
(8.86)
23.5
(0.93)
5.3
(0.21)
22B-CCB
138.2
(5.44)
105.8
(4.17)
325
(12.8)
300
(11.81)
130.3
(5.13)
291.5
(11.48)
164
(6.46)
180
(7.09)
90
(3.54)
307.5
(12.11)
230.6
(9.08)
153.8
(6.06)
76.9
(3.03)
8
(0.31)
8
(0.31)
5.3
(0.21)
22B-CCC
Frame A — PowerFlex 4 only
Frame B— PowerFlex 4 and PowerFlex 40
Frame C—PowerFlex 40 only
25
Dimensions
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
IP 30/NEMA Type 1/UL Type 1 Option Kit without Communication Options
33.0
(1.30)
74.3
(2.93)
109.9
(4.33)
64.1 (2.52)
79.1 (3.11)
∅ 22.2
(0.87)
25.6 (1.01)
40.6 (1.60)
59.2
(2.33)
40.0
(1.57)
20.7
(0.81)
75.3
(2.96)
34.0
(1.34)
∅ 22.2
(0.88)
33.0
(1.30)
Frame B — 22-JBAB
60.0
(2.36)
111.2
(4.38)
152.2
(5.99)
107.0 (4.21)
66.0 (2.60)
∅ 22.2
(0.87)
∅ 28.5
(1.12)
24.0 (0.94)
Frame C — 22-JBAC
Frame A — 22-JBAA
P
owerFlex 4 uses Frames A & B. PowerFlex 40 uses Frames B & C.
64.0
(2.52)
25.0
(0.98)
∅ 22.2
(0.87)
76.3
(3.00)
105.3
(4.15)
134.3
(5.29)
50.0 (1.97)
77.5 (3.05)
22.5 (0.89)
Frame B — 22-JBCB
25.0
(0.98)
45.7 (1.80)
109.8
(4.32)
144.8
(5.70)
179.8
(7.08)
69.2 (2.72)
92.2 (3.63)
108.7 (4.28)
22.2 (0.87) ∅ 22.2
(0.87)
∅ 28.5
(1.12)
60.0
(2.36)
Frame C — 22-JBCC
PowerFlex 40 IP 30/NEMA 1/UL Type 1 Option Kit with Communication Option
26
Dimensions
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Dynamic Brake Resistors
Dimensions are in millimeters and (inches)
Bulletin 1321-3R Series Line Reactors
Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).
335.0
(13.19)
60.0
(2.36)
30.0
(1.18)
17.0
(0.67)
59.0
(2.32)
13.0
(0.51)
405.0
(15.94)
386.0
(15.20)
316.0
(12.44)
61.0
(2.40)
31.0
(1.22)
ROCKWELL
AUTOMATION
CUS
SURFACES MAY BE
ROCKWELL
AUTOMATION
CUS
Frame A Frame B Frame Catalog Number
A AK-R2-091P500, AK-R2-047P500, AK-R2-360P500
B AK-R2-030P1K2, AK-R2-120P1K2
D
C
B
A
E
Catalog Number A B C D E Weight
1321-3R2-A 112 (4.40) 104 (4.10) 70 (2.75) 50 (1.98) 37 (1.44) 1.8 (4)
1321-3R2-B 112 (4.40) 104 (4.10) 70 (2.75) 50 (1.98) 37 (1.44) 1.8 (4)
1321-3R4-A 112 (4.40) 104 (4.10) 76 (3.00) 50 (1.98) 37 (1.44) 1.8 (4)
1321-3R4-B 112 (4.40) 104 (4.10) 76 (3.00) 50 (1.98) 37 (1.44) 1.8 (4)
1321-3R4-C 112 (4.40) 104 (4.10) 86 (3.38) 60 (2.35) 37 (1.44) 2.3 (5)
1321-3R8-A 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 3.1 (7)
1321-3R8-B 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 3.6 (8)
1321-3R8-C 152 (6.00) 127 (5.00) 85 (3.35) 63 (2.48) 51 (2.00) 4.9 (11)
1321-3R12-A 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 4.1 (9)
1321-3R12-B 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 4.5 (10)
1321-3R18-A 152 (6.00) 133 (5.25) 79 (3.10) 54 (2.13) 51 (2.00) 4.1 (9)
1321-3R18-B 152 (6.00) 133 (5.25) 86 (3.40) 63 (2.48) 51 (2.00) 5.4 (12)
1321-3R25-A 183 (7.20) 146 (5.76) 85 (3.35) 60 (2.35) 76 (3.00) 4.9 (11)
1321-3R35-A 193 (7.60) 146 (5.76) 91 (3.60) 66 (2.60) 76 (3.00) 6.3 (14)
27
Dimensions
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
EMC Line Filters
Frame A EMC Line Filters – Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF5P7-AS, -AL; 22-RF9P5-AS, -AL; 22-RF010-AL
Frame B EMC Line Filters – Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF012-BS, -BL; 22-RF018-BS; 22-RF021-BS, -BL
Frame C EMC Line Filters – Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF015-CL; 22-RF018-CS, -CL; 22-RF024-CL; 22-RF025-CL; 22-RF026-CS, -CL; 22RF034-CS, -CL
5.5 (0.22)
17.8
(0.70) 24
(0.94)
60
(2.36)
80
(3.15)
50
(1.97)
29.8
(1.17)
220
(8.66)
208
(8.19)
5.5 (0.22)
17.8
(0.70) 24.0
(0.94)
78
(3.07)
100
(3.94)
50
(1.97)
29.8
(1.17)
229
(9.02)
216
(8.50)
217
(8.54)
5.5 (0.22)
17
(0.67) 30
(1.18)
90
(3.54)
130
(5.12)
60
(2.36)
32
(1.26)
309
(12.17)
297
(11.69)
297
(11.69)
28
Dimensions
Shaded areas are applicable to PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Human Interface Module (HIM) Dimensions
93
(3.66)
25.2
(0.99)
2m
180
(7.09)
11.1
(0.44)
19.1
(0.75)
4.8
(0.19)
154
(6.06)
77
(3.03)
23.5
(0.93)
67
(2.64) 60
(2.36)
104
(4.09)
17.6
(0.69)
2.9m
220
(8.66)
194
(7.64)
125
(4.92)
60.5
(2.38)
38
(1.50)
78
(3.07)
66
(2.60)
19.1
(0.75)
4.8
(0.19)
93,0
(3.66)
25,0
(0.98)
2.0m
mm
(in.)
180,0
(7.08)
19.1
(0.75)
4.8
(0.19)
154
(6.06)
77
(3.03)
23.5
(0.93)
67
(2.64)
60
(2.36)
NEMA Type 1 Bezel – Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-B1
NEMA Type 4X/12 Remote (Panel Mount) HIM – Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-C2
NEMA Type 4X/12 Remote (Panel Mount) Small HIM
– Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-C2S
29
Shaded areas denote options for PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
30
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
Shaded areas denote options for PowerFlex 40 only.
31
Shaded areas denote options for PowerFlex 40 only.
For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives
www.rockwellautomation.com
Corporate Headquarters
Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201
Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
Headquarters for Dodge and Reliance Electric Products
Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433
Europe: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 1774
Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733
U.S. Allen-Bradley Drives Technical Support
Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives
Publication 22-TD001B-EN-P — March 2004
Supersedes 22-TD001A-EN-P — January 2003 Copyright ® 2004 Rockwell Automation. All rights reserved. Printed in USA.
The Allen-Bradley PowerFlex family of AC drives provides a single-source solution for virtually any drive application
requirement ranging from 0.2 to 3,000 kW (0.25 to 4,000 hp). Significant commonality across multiple platforms
including networks, operator interface, programming and hardware make PowerFlex drives easy to start up, operate and
maintain. Multi-lingual programming, operator interface text and voltage-sensitive defaults in PowerFlex drives will help
global OEMs and end-users save time and money during set-up, integration and maintenance of virtually any automation
system.
Rockwell Automation supports drive users whenever and wherever needed, providing drive specialists and manufacturing
expertise for unmatched service and support around the globe. In fact, one of every five Rockwell Automation employees
is in the field with users every day. Rockwell Automation also offers a full spectrum of value-added services and expertise
to help simplify maintenance and enhance productivity.
Rockwell Automation is committed to helping its customers meet ever-changing demands. PowerFlex drives illustrate our
commitment to user productivity through timely delivery of world-class products and continued backward compatibility
to minimize life-cycle costs. Count on Rockwell Automation to be your Complete Automation™ partner – now and in the
future.
For further information on PowerFlex drives visit our web site at: www.abpowerflex.com
PowerFlex, Zero Stacking, DriveExplorer, DriveTools SP and
Complete Automation are trademarks of Rockwell Automation.
DeviceNet is a trademark of the Open DeviceNet Vendor
Association.

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