Analog Product Family Hardware Installation Manual Servo Control

• Preface
• Contents
  • 1 Safety 1
  • 2 Products and System Requirements 4
  • 3 Integration in the Servo System 27
  • 4 Operation 40
  • A Through-hole Component Tuning 53
  • B Troubleshooting 57
• 1 Safety
  • 1.1 General Safety Overview
• 2 Products and System Requirements
  • 2.1 Analog Drive Family Overview
    • 2.1.1 Products Covered
      • Drive Datasheet
      • Standard and Custom Models
  • 2.2 Analog PWM Servo Drive Basics and Theory
    • 2.2.1 Single Phase (Brushed) Servo Drives
    • 2.2.2 Three Phase (Brushless) Servo Drives
  • 2.3 Power Stage Specifications
  • 2.4 Command Inputs
    • 2.4.1 ±10V Analog
    • 2.4.2 PWM and Direction
    • 2.4.3 Sinusoidal
  • 2.5 Feedback Specifications
    • 2.5.1 Feedback Polarity
    • 2.5.2 Incremental Encoder
    • 2.5.3 Hall Sensors
    • 2.5.4 Tachometer
  • 2.6 Modes of Operation
    • 2.6.1 Current (Torque) Mode
    • 2.6.2 Open Loop (PWM Duty Cycle) Mode
    • 2.6.3 Hall Velocity Mode
    • 2.6.4 Encoder Velocity Mode
    • 2.6.5 Tachometer Velocity Mode
    • 2.6.6 Voltage Mode
    • 2.6.7 IR Compensation Mode
    • 2.6.8 Analog Position Loop Mode
  • 2.7 System Requirements
    • 2.7.1 Analog Servo Drive Selection and Sizing
      • Motor Current and Voltage
      • Motor Inductance
    • 2.7.2 Power Supply Selection and Sizing
      • Power Supply Current and Voltage
      • Isolation
      • Regeneration and Shunt Regulators
      • Voltage Ripple
    • 2.7.3 Environmental Specifications
      • Shock/Vibrations
• 3 Integration in the Servo System
  • 3.1 LVD Requirements
  • 3.2 CE-EMC Wiring Requirements
    • General
    • Analog Input Drives
    • PWM Input Drives
    • MOSFET Switching Drives
    • IGBT Switching Drives
    • Fitting of AC Power Filters
    • 3.2.1 Ferrite Suppression Core Set-up
    • 3.2.2 Inductive Filter Cards
  • 3.3 Grounding
  • 3.4 Wiring
    • 3.4.1 Wire Gauge
    • 3.4.2 Motor Wires
    • 3.4.3 Power Supply Wires
      • DC Power Supplies
      • AC Power Supplies
    • 3.4.4 Feedback Wires
      • Hall Sensors
      • Incremental Encoder
      • Tachometer
    • 3.4.5 Input Reference Wires
      • ±10V Analog Input
      • Potentiometer Input
      • PWM and Direction Inputs
      • Sinusoidal Input
  • 3.5 Mounting
• 4 Operation
  • 4.1 Initial Setup and Features
    • 4.1.1 Pin Function Details
      • Current Monitor Output
      • Current Reference Output
      • Inhibit Input
      • Continuous Current Limit Pin
      • Fault Output
      • Low Voltage Power Supply Outputs
      • Velocity Monitor Output
    • 4.1.2 Potentiometer Function Details
      • Test Points for Potentiometers
    • 4.1.3 Switch Function Details
    • 4.1.4 Adjustable Acceleration and Deceleration Rate
    • 4.1.5 Tachometer Input Gain Scaling
    • 4.1.6 Current Limiting Procedure
    • 4.1.7 Drive Set-up Instructions
      • Single Phase (Brush Type)
      • Three Phase (Brushless)
      • Three Phase (Brushless) Drive with Brushed Motor
      • Sinusoidal Drive (S-Series)
    • 4.1.8 Tuning Procedure
      • Current Loop Proportional Gain Adjustment
      • Current Loop Integrator Adjustment
      • Voltage or Velocity Loop Tuning
      • Analog Position Loop
• A Through-hole Component Tuning
  • A.1 Through-Hole Tuning
    • A.1.1 Procedure
      • Tune the Current Loop Proportional Gain
      • Tune the Current Loop Integral Gain
      • Velocity Loop Integral Gain Tuning
• B Troubleshooting
  • B.1 Fault Conditions and Symptoms
    • Over-Temperature
    • Over-Voltage Shutdown
    • Under-Voltage Shutdown
    • Short Circuit Fault
    • Invalid Hall Sensor State (Brushless Drives only)
    • Inhibit Input
    • Power-On Reset
    • B.1.1 Overload
    • B.1.2 Over-Current
    • B.1.3 Motor Problems
    • B.1.4 Causes of Erratic Operation
  • B.2 Technical Support
    • B.2.1 Product Label Description
    • B.2.2 Drive Model Information
    • B.2.3 Warranty Returns and Factory Help
• Index