BIG Kaiser Accessories Vol. 2 214 100A
User Manual: 214-100A
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ACCESSORIZE TO MAXIMIZE PERFORMANCE & EFFICIENCY When purchasing new equipment, it is typical to spend a great deal of time researching which machine offers the specifications and features to meet your needs. But once you’ve purchased a machine and installation is complete, what should you be doing to maximize its performance? BIG Kaiser Precision Tooling offers a unique lineup of economical accessories designed to optimize your productivity and help you operate at peak efficiency. From dial indicator stands for fast, flexible measurement and inspection, to compact sensors for touching off tools — we offer many ingenious setup accessories that make your work flow faster and more efficient. To keep your machines running smooth and operating at top performance, don’t forget our unique line of clean-up accessories including chip fans and spindle cleaners. 2 TECHNICAL DESCRIPTION KA/KAB CONNECTION TOOL ASSEMBLY DEVICES Tool Pro ................................................................Pg. 4 Kombi Grip Tooling Mate .........................................................Pg. 5 ST Lock Collet Ejector.........................................................Pg. 6 TOOLING CLEANERS _ Taper Cleaner _ Tooling Cleaner HSK External Taper Cleaner ...................................Pg. 7 TK Cleaner _ Wiper Cleaner ..................................................Pg. 8 SPINDLE CLEANERS ISO Taper Cleaner Morse Taper Cleaner HSK Taper Cleaner Polygon Taper Cleaner...........................................Pg. 9 MEASURING DEVICES Base Master Base Master Gold 50 & 100 ..................................Pg. 10 Base Master Micro Base Master Mini Tool Master ...........................................................Pg. 11 Point Master..........................................................Pg. 12 Accu Center ..........................................................Pg. 13 Dial Indicator Stands .............................................Pg. 14-16 Dyna Test ..............................................................Pg. 17 Dyna Force ...........................................................Pg. 18 ATC Alignment Tool ...............................................Pg. 19 Level Master..........................................................Pg. 20 IN-PROCESS MACHINE DEVICES BIG-PLUS® Cleaner ................................................Pg. 21 Chip & Coolant Fan...............................................Pg. 22 T-Slot Clean ..........................................................Pg. 23 3 TOOL ASSEMBLY DEVICES Tool Pro The Tool Pro is a unique tool holding device for the assembly and disassembly of tapered V-flange tooling and modular tooling systems. Depressing the large gold button permits the adapter to rotate 360° and lock in 45° increments, allowing convenient access for all operations in one setup. Tightening torque for tool clamping can be applied in a downward motion, rather than horizontally, allowing the Tool Pro to be installed on tool carts. Tools are simply lowered into the tool pot and automatically clamped into place with a spring loaded pin that locates precisely into the V-groove of the tool holder. With the Tool Pro, you reduce damage to your expensive tool holders, shanks and machine spindles while providing a safe working environment for your tool assembly operators—advantages which pay off very quickly! Standard Steep Taper HSK Taper Taper Size Catalog Number Taper Size Catalog Number 30 31.300.001 32A 31.300.017 35 31.300.000 40A 31.300.015 40 31.300.002 50A 31.300.008 45 31.300.003 63A 31.300.006 50 31.300.004 100A 31.300.005 60 31.300.020 125A 31.300.029 • HSK Type E/F, VDI and Polygon taper also available Vario Quick-change system uses one permanently mounted base unit and multiple adapters for different types and sizes of tool shanks. Steep Taper Spin Polygon Taper HSK Taper Taper Size Catalog Number Taper Size Catalog Number Taper Size Catalog Number 30 31.300.110 32A 31.300.130 C3 31.300.153 35 31.300.111 40A 31.300.131 C4 31.300.154 40 31.300.112 50A 31.300.132 C5 31.300.155 45 31.300.113 63A 31.300.133 C6 31.300.156 50 31.300.114 80A 31.300.134 C8 31.300.158 100A 31.300.135 • Base unit must be ordered separately (Catalog Number 31.300.100) • HSK Type E/F and VDI also available Full 360° radial tool rotation, while clamped, permits easy access to large diameter tools making it ideal for changing inserts on large face mills without removing the tool from the drive keys. Tools can be locked at increments of 30° by engaging an index pin. The adapter can also be rotated 360° and locked into any position in increments of 45° to further improve ergonomic handling of any size and length of tool. Steep Taper 4 HSK Taper Taper Size Catalog Number Taper Size Catalog Number 40 31.300.202 63A 31.300.214 50 31.300.204 100A 31.300.216 60 31.300.206 125A 31.300.217 • Polygon taper also available TECHNICAL DESCRIPTION KA/KAB CONNECTION TOOL ASSEMBLY DEVICES Kombi Grip Innovative two way clutch and needle roller clamping system assures secure clamping at the tool flange periphery. Safe design eliminates any possibility of damage to the shank taper during the tightening process. øC øM (x4) Taper No. H øP øD Catalog Number HSK No. (Form A/E/F) Polygon Coupling No. øC øD KG25R KG32R 25 — 1.890 3.110 32 C3 2.165 3.346 2.717 KG40R 40 C4 2.480 3.661 3.031 KG50R 50 C5 2.953 4.134 KG63R 63 C6 3.465 4.862 2.953 4.154 KG80R 80 C8 4.213 5.591 3.543 4.882 KG100R 100 — 5.000 6.378 3.937 5.669 H øP øM 2.441 2.559 .276 M6 or UNC 1/4 2.756 3.504 ! .354 M8 or UNC 5/16 • Mounting bolts (4 pcs.) must be ordered separately Adapter Lock Screw øC Tooling Mate Replaceable Adapter W P Taper No. Kombi Grip must be securely fixed to a bench with 4 mounting bolts. CAUTION! Taper No. H øD Made of Special Resin Material øD øM (x4) Catalog Number CV/BT No. TMS40-30 30 TMS40-40 40 TMS50-40 40 øC øD H W P øM 2.992 2.362 5.906 4.331 3.543 .276 M6 TMA40-30 TMA40-40 TMA50-40 4.134 TMS50-50 Taper No. 3.465 7.480 6.299 5.118 .354 M8 TMA50-50 50 øC Adapter Model Adapter Lock Screw W P H Adapter øM (x4) • 1 adapter is included • Adapters can be ordered individually • Adapter Lock Screw is available as a spare part (Model: RTM0615) • Mounting bolts (4 pcs.) must be ordered separately ! CAUTION! Tooling Mate must be securely fixed to a bench with 4 mounting bolts. Catalog Number HSK No. Polygon Coupling No. øC H 2.992 6.496 TMS40-32R 32 C3 TMS40-40R 40 C4 TMS40-50R 50 C5 TMS40-63R 63 C6 3.425 6.772 TMS50-80R 80 C8 4.488 8.465 TMS50-100R 100 — 4.882 8.622 W P øM Adapter Model TMA40-32R 4.331 3.543 .276 M6 or UNC 1/4 TMA40-40R TMA40-50R TMA40-63R 6.299 5.118 .354 M8 or UNC 5/16 TMA50-80R TMA50-100R 5 TOOL ASSEMBLY DEVICES ST Lock 1.575 3.543 6.457 1.575 ø20/ø25/ø32mm Ideal fixture for the setup of cylindrical shank tool holders. Clamps ø20, 25 & 32mm shanks by replacing the sleeve. ø3.465 Sleeve ø.276 M6 or UNC 1/4 (x4) Catalog Number STL40 • 1 pc. each of ø20, 25 & 32mm sleeves are included • Mounting bolts (4 pcs.) must be ordered separately ! CAUTION! ST Lock must be securely fixed to a bench with 4 mounting bolts. Collet Ejector Collet Ejector can easily and quickly insert/remove small sizes of New Baby Collets from Mega Nuts & New Baby Nuts. New Baby Collet Catalog Number Nut Collet NBC6-CE MGN6, NBN6 NBC6 NBC8-CE MGN8, NBN8 NBC8 NBC10-CE MGN10, NBN10 NBC10 NBC13-CE MGN13, NBN13 NBC13 How to Insert a Collet How to Remove a Collet 1. Insert the collet into the Collet Ejector. Then insert it into the nut. 1. Tilt the Collet Ejector as shown in the picture to remove the collet from the nut. 2. Depress the piston and remove the Collet Ejector. 2. Depress the piston and the collet will be removed. New Baby End Mill Collet Catalog Number Nut Collet NBC6E-CE MGN6, NBN6 NBC6E NBC8E-CE MGN8, NBN8 NBC8E NBC10E-CE MGN10, NBN10 NBC10E NBC13E-CE MGN13, NBN13 NBC13E 6 TECHNICAL DESCRIPTION KA/KAB CONNECTION TOOLING CLEANERS _Taper Cleaner Maintain the accuracy of high precision collet chucks by cleaning the internal collet taper. Mega Micro Chucks Catalog Number Chuck Body SC-NBC3S MEGA3S SC-NBC4S MEGA4S SC-NBC6S MEGA6S Mega New Baby & New Baby Chucks Mega E Chucks Catalog Number Chuck Body SC-MEC6 MEGA6E SC-MEC8 MEGA8E SC-MEC10 MEGA10E SC-MEC13 MEGA13E Catalog Number Chuck Body SC-NBC6 MEGA6N, NBS6 SC-NBC8 MEGA8N, NBS8 SC-NBC10 MEGA10N, NBS10 SC-NBC13 MEGA13N, NBS13 SC-NBC16 MEGA16N, NBS16 SC-NBC20 MEGA20N, NBS20 _Tooling Cleaner For the cleaning of both mating surfaces of BIG-PLUS® tool holders, which require absolute cleanliness for optimum performance. Oil and particles on both the taper and flange of 7/24 taper shanks are easily removed. ER Collet Chucks Catalog Number Chuck Body SC-MER11 ER11 SC-MER16 ER16 SC-MER20 ER20 SC-MER25 ER25 SC-MER32 ER32 Catalog Number Taper No. SCE-30 No. 30 SCE-40 No. 40 Cleaning Strip for Taper Cleaning Strip for Flange R S P I N D L E DUAL S Y S T E M CONTACT HSK External Taper Cleaner Reliable and indispensable taper cleaners for the efficient cleaning of HSK tool holder shanks. Cleaning strips positioned at well spaced intervals will remove even large residual particles. Sturdy construction with high oil and grease resistance. Catalog Number Description 20.580.041 Taper Cleaner w/ Handy Cap 20.580.042 Taper Cleaner w/ Cylindrical Handle 20.580.051 Taper Cleaner w/ Handy Cap 20.580.052 Taper Cleaner w/ Cylindrical Handle Taper No. HSK40 HSK50 20.580.064 Taper Cleaner w/ Handy Cap 20.580.065 Taper Cleaner w/ Cylindrical Handle HSK63 20.580.081 Taper Cleaner w/ Handy Cap 20.580.082 Taper Cleaner w/ Cylindrical Handle HSK80 20.580.101 Taper Cleaner w/ Handy Cap 20.580.102 Taper Cleaner w/ Cylindrical Handle HSK100 7 TOOLING CLEANERS TK Cleaner It is very difficult to remove oil and chips stuck to clamping bores, even with a wiping cloth or air spray. TK Cleaner perfectly cleans the clamping bore of a tool holder in a very simple manner to maintain the high performance of tool holders. Perfect for hydraulic chucks, milling chucks and shrink fit holders. Slide the upper section forward to reduce diameter and insert in the clamping bore. L Exclusive Synthetic Leather Strips Catalog Number Bore ø (mm) Bore ø (in) Cleaning Length L TKC13 13 .500 TKC14 14 — TKC15 15 — TKC16 16 .625 TKC18 18 — TKC20 20 .750 TKC25 25 1.000 3.150 TKC32 32 1.250 3.937 TKC40 40 — TKC42 42 — Leather Strip Qty. Spring action draws back the sliding section when released so the cleaning strips contact the bore surface. 2.362 2 2.756 3 4 4.134 Rotate and remove the TK Cleaner to clear oil and particles. _Wiper Cleaner Easy cleaning of smaller cylindrical bores by simply inserting and removing before cutting tool insertion. Perfect for hydraulic chucks and shrink fit holders. AWC1/4 AWC6 øD Hexagon Nut (2 pcs.) Washer Crown Nut Inch Style 8 Exclusive Synthetic Leather Strips øD Exclusive Synthetic Leather Strips AWC5/16 - AWC 9/16 AWC7-12 Metric Style Catalog Number øD Catalog Number øD AWC1/4 .250 AWC6 6mm AWC5/16 .312 AWC7 7mm 8mm AWC3/8 .375 AWC8 AWC7/16 .437 AWC9 9mm AWC1/2 .500 AWC10 10mm AWC9/16 .562 AWC11 11mm AWC12 12mm Washer TECHNICAL DESCRIPTION KA/KAB CONNECTION SPINDLE CLEANERS Spindle Cleaners The unbeatable tool to ensure absolute cleanliness of tapered spindles, which maintains the precision and prolongs the life of your expensive machine tools, cutting tools and tool holders. • Robust construction with high oil and grease resistance • Plastic injection molded core with fluted locations for cleaning strips ensures accurate sizing and cleaning efficiency • Cleaning strips will maintain adhesion to the taper core due to inset location even under scrubbing action • Cleaning strips positioned at well spaced intervals to remove even large residual particles • A quality control product Morse Taper ISO Taper (With Pull Stud Recess) Catalog Number Description Taper No. Catalog Number Description Taper No. 20.580.220 ISO20 Spindle Cleaner ISO20 20.580.001 Morse Taper #1 Spindle Cleaner MT1 20.580.230 ISO30 Spindle Cleaner ISO30 20.580.002 Morse Taper #2 Spindle Cleaner MT2 20.580.240 ISO40 Spindle Cleaner ISO40 20.580.003 Morse Taper #3 Spindle Cleaner MT3 20.580.245 ISO45 Spindle Cleaner ISO45 20.580.004 Morse Taper #4 Spindle Cleaner MT4 20.580.250 ISO50 Spindle Cleaner ISO50 20.580.005 Morse Taper #5 Spindle Cleaner MT5 20.580.006 Morse Taper #6 Spindle Cleaner MT6 Catalog Number Description Taper No. SC-C3 Polygon Taper C3 Spindle Cleaner C3 SC-C4 Polygon Taper C4 Spindle Cleaner C4 SC-C5 Polygon Taper C5 Spindle Cleaner C5 SC-C6 Polygon Taper C6 Spindle Cleaner C6 SC-C8 Polygon Taper C8 Spindle Cleaner C8 HSK Taper Catalog Number Description Taper No. 20.580.025 HSK25 Spindle Cleaner HSK25 20.580.032 HSK32 Spindle Cleaner HSK32 20.580.040 HSK40 Spindle Cleaner HSK40 20.580.050 HSK50 Spindle Cleaner HSK50 20.580.063 HSK63 Spindle Cleaner HSK63 20.580.080 HSK80 Spindle Cleaner HSK80 20.580.100 20.580.125 HSK100 Spindle Cleaner HSK125 Spindle Cleaner HSK100 HSK125 Polygon Taper 9 MEASURING DEVICES Base Master Series Precision touch sensor to define work offsets and tool lengths. • LED lamp illuminates at exactly 2" from the reference surface • Repeatability of ±.00004" • Safety over-travel of sensor plate prevents damage to tooling • Magnetic base mounts vertically, horizontally, or at any angle • Battery life of 10 hours (continuous use) øD H Sensor Plate Stroke 2.000 Battery (SR44 x2) +.0002 0 Lamp (LED) Magnet ø1.673 Base Master For cutting tools, workpieces and machine tools using conductive materials. Height Accuracy 2.000 +.0002 0 Measurable Pressure 3N Min. Measurable Tool Diameter .039 Weight .51 lbs Catalog Number Sensor Plate Diameter øD Sensor Plate Material Stroke H BM-2 .709 Steel .118 • BM-2 will not work with non-conductive cutting tools, workpieces, or machine tools • 50mm metric units available upon request Base Master Gold 50 & 100 For all materials, including non-conductive cutting tools, workpieces, and machine tools. Height Accuracy +.0002 0 Measurable Pressure 3N Min. Measurable Tool Diameter .039 Weight .53 lbs Height Accuracy 10 2.000 100mm +.01mm 0 Measurable Pressure 2N Min. Measurable Tool Diameter .039 Weight .79 lbs Catalog Number Sensor Plate Diameter øD Sensor Plate Material Stroke H BM-2G .551 Ceramic .118 • 50mm metric units available upon request Catalog Number Sensor Plate Diameter øD Sensor Plate Material Stroke H BM-100G 28mm Ceramic 10mm TECHNICAL DESCRIPTION KA/KAB CONNECTION MEASURING DEVICES Base Master Micro Light pressure activation for small tools. Suitable for all materials, including non-conductive cutting tools, workpieces and machine tools. Preset ø.002" tools for considerable reduction of set-up time. Height Accuracy 2.000 +.0002 0 Measurable Pressure .3N Min. Measurable Tool Diameter .002 Weight .53 lbs Catalog Number Sensor Plate Diameter øD Sensor Plate Material Stroke H BM-2M .276 Ceramic .039 • For cutting tools under ø.039", feed slowly and touch the sensor plate carefully • 50mm metric units available upon request ø.002" Base Master Mini World's smallest body diameter (ø20mm). Best suited for measurements in limited space and complicated shapes. High intensity blue LED indication when the offset position is detected. For all materials, including non-conductive cutting tools, workpieces and machine tools. 1.8N .0039 Weight .12 lbs Lamp (LED) Battery (SR44 x2) Magnet Catalog Number Loupe Protection Cover 43mm Measurable Pressure Min. Measurable Tool Diameter 2mm ø5mm Stroke Height Accuracy ø17mm +.005mm 40mm 0 Sensor Plate +.005mm 40mm 0 ø20mm BMM-20 Protection Cover with Magnifier (5x) Tool Master Precision touch sensor to define work offsets and tool lengths. • Large dial that is easy to view and includes approach LED lamp and sound • Adjustable height • Magnetic base mounts vertically, horizontally, or at any angle • For all materials, including non-conductive cutting tools, workpieces and machine tools Sensor Plate Measurable Pressure 6N Weight 2.65 lbs Dial Gauge Dial Graduation .01mm Indication Tolerance .015mm Repeatability .005mm Return Tolerance .005mm TM-100 Lamp (LED) -102mm 5mm Audible Beep Metric Dial Indicator +.02mm 0 Stroke ø40mm Catalog Number 97mm Height 100mm (after compressed by approx. 2mm) Magnet 65mm Battery (SR44 x2) 55mm 11 MEASURING DEVICES Point Master Series Precision 3-D touch sensor to quickly find edges and measurement locations. • Repeatability of ±.00008" with safety over-travel • Replaceable stylus for different applications (M3 thread) • LED lamp illuminates when the stylus touches the workpiece • For use with conductive cutting tools, workpieces and machine tools L L1 1.496 Stylus Stroke .197 Z XY øD Lamp (LED x3) Battery (LR1 x2) Stroke .472 PMG-20: ø.236 (6mm) PMG-.750: ø.250 Cylindrical Shank Taper Catalog Number øD (h7) PMG-20 20mm PMG-.750 .750 L L1 3.543 1.969 Standard Stylus ST38-6P ST38-.25P • Above table indicates the specifications when using standard stylus Fig. 1 L Measurement Depth L1 Additional Stylus ød Catalog Number Fig. ST28-1P ød L 1mm (.039) L1 Material .079 1 ST28-2P 2mm (.079) ST28-3P 3mm (.118) .315 1.102 Fig. 2 L Carbide — ST28-4P 4mm (.157) 2 ød ST38-6P 6mm (.236) ST38-.25P .250 — 1.496 Stainless Steel — Hole Locations Workpiece Offsets Bore Diameters Boss Diameters Distance Between Centers Feature Locations Application Examples 12 MEASURING DEVICES Accu Center Precision edge finder suitable for all materials. • Repeatability of .00012" • Hard chrome plated cylindrical stylus for extended life 1.122 1.417 1.673 ø.394 (10mm) øD Cylindrical Shank ø.748 • Not for use with horizontal machine tools Catalog Number øD ACCU-C10 10mm Catalog Number øD ACCU-C104 10mm ø.394 (10mm) 1.122 øD Cylindrical Shank ø.748 ø.157 (4mm) 3.091 .315 1.417 1.988 3.406 .197-.394 Operation Instructions ø.394 (ø10mm) ø.157 (ø4mm) Clamp Accu Center in a collet chuck. Move the stylus off center, and rotate between 400 and 600 RPM. Bring the tool into contact with the workpiece and advance slowly until the stylus lines up with the body. If advanced too far the stylus will again move off center. Be sure to compensate location for half the stylus diameter. 13 MEASURING DEVICES Dial Indicator Stands Articulated stands for the demanding user, offering the highest positioning precision and exact measurements in the μm range. • High clamping force thanks to a strong internal cam structure of steel components. • Extremely flexible with 360 degrees freedom of positioning controlled by one progressive clamping star grip • Ideal design for use in measurement, inspection (quality control) and machining • Ultra strong magnet holds stand firmly in place W • Each stand is equipped standard with (1) magnet, (2) extension arms, (1) DGH dove-tail adapter and (1) cylindrical gauge adapter (ø.375") H L Type MU/F Catalog Number Adapter 20.510.102 DGH2 20.510.103 DGH3 20.510.104 DGH4 Arm Extension Capacity L (From Magnet Top) Magnet Dimensions WxHxD Load Capacity Approx. 13.937 (354mm) 2.087 x 2.362 x 2.677 (53mm x 60mm x 68mm) 200 lbs. (90 kg) PG. 15 W DIAL GAUGE ADAPTERS H L Type SU/F Catalog Number Adapter 20.520.102 DGH2 20.520.103 DGH3 20.520.104 DGH4 Arm Extension Capacity L (From Magnet Top) Magnet Dimensions WxHxD Load Capacity Approx. 9.173 (233mm) 2.087 x 2.362 x 1.417 (53mm x 60mm x 36mm) 110 lbs. (50 kg) DIAL GAUGE ADAPTERS 14 PG. 15 MEASURING DEVICES Type MU/FS • Dial indicator stand with cast iron base W • Specifications of clamp arm same as type MU/F • Base with 3-point sliding contact and one flat side for parallel measurement Catalog Number Adapter 20.530.102 DGH2 20.530.103 DGH3 20.530.104 DGH4 H L Arm Extension Capacity L (From Magnet Top) Base Size WxHxD Weight (Not Including Arm) 13.937 (354mm) 5.984 x 1.850 x 5.984 (152mm x 47mm x 152mm) 6.6 lbs. (3 kg) • 100mm extension arm available to increase work radius (Catalog Number 20.580.513) Type SG • Articulated clamping arm for gluing, welding or soldering • Quickly solves all tricky angling problems • Simultaneous tensioning action Catalog Number Description 20.540.001 Type SG 3/4 Arm with One Tension Clamps 20.540.002 Extension Number Type SG 4/4 Arm with Two Tension Clamps Extension Length No. 3 2.953 (75mm) No. 4 3.937 (100mm) No. 4 3.937 (100mm) DGH2 DGH3 4.6mm M8 P1.25 Thread DGH4 14mm 12mm 6mm 1.65mm 60º A significant disadvantage of current models of dial gauge adapters is that their construction, out of two or more components, results in an unavoidable play or slackness in the adapter. The solution to this challenge is a new type of adjustable adapter consisting of a single shaped part. This part forms two opposing legs whose relative position can be fine-adjusted by means of a tensioning screw (DGH3). A special micro model (DGH4) with a fine-adjustment rocker is also available for measurement precision in the μm range. All adapters include a ø.375" cylindrical gauge adapter. 60º Dial Gauge Adapters ø.375" Cylindrical Gauge Adapter Catalog Number Catalog Number Catalog Number Catalog Number Clamping ø 20.580.402 20.580.403 20.580.404 20.580.501 .250 • Basic model (without fine-tuning screw) • Standard adapter for MU and SU stands • Precision micro model 20.580.502 .375 20.580.511 4mm 20.580.512 8mm 15 MEASURING DEVICES Dial Indicator Stands — Accu Mini Mini • Very rigid, short and sturdy stand with internal steel cam action components • Clamping of articulating arms by one progressive clamping star grip • Ultra strong magnet holds stand firmly in place • Optional models can be supplied with straight shank (ø12 or 20mm) or HSK shank (E25, E32) instead of the magnet to go directly into a machine tool spindle • Each stand is equipped standard with a dove-tail adapter; cylindrical gauge adapters are optional items (see Pg. 15) W Magnet Type H Catalog Number Magnet Dimensions WxHxD L AMM-M 1.260 x 1.378 x 1.378 (32mm x 35mm x 35mm) 3.543 L W CYLINDRICAL GAUGE ADAPTERS H L PG. 15 Catalog Number Magnet Dimensions WxHxD L AML-M 1.260 x 1.378 x 1.378 (32mm x 35mm x 35mm) 5.433 CYLINDRICAL GAUGE ADAPTERS PG. 15 Straight Shank Type øD AMM-12 L1 L2 øD L1 L2 AMM-12 12mm 1.535 3.701 AMM-20 20mm 1.969 3.622 øD AMM-20 Catalog Number CYLINDRICAL GAUGE ADAPTERS L1 PG. 15 L2 øD AML-12 L1 L2 øD AML-20 Catalog Number øD L1 L2 AML-12 12mm 1.535 5.630 AML-20 20mm 1.969 5.551 CYLINDRICAL GAUGE ADAPTERS L1 PG. 15 L2 HSK Shank Type HSK-E25-AMM Catalog Number L HSK-E25-AMM 4.567 HSK-E32-AMM 4.685 L HSK-E32-AMM CYLINDRICAL GAUGE ADAPTERS 16 L PG. 15 MEASURING DEVICES Dyna Test The cause of machine tool runout stems from wear of the spindle bearings. Regular inspection with Dyna Test helps identify potential problems, and can reduce downtime and costly repairs of the machine tool spindle. • Precision test bar for static runout accuracy Precision Standards of BIG Daishowa Test Arbors • Produced under a strict quality control process; calibration certificate available upon request as per ISO 9000 requirements Runout .002mm (.00008") Roundness .001mm (.00004") Cylindricity .003mm (.00012") Roughness Ra: .1µm (.000004") Taper Contact AT1 Diameter Tol. ±.005mm (.0002") L Effective Test Length A DUAL øD R S P I N D L E S Y S T E M CONTACT BCV (ASME B5.50) BBT (MAS 403) Catalog Number L A BCV40-2.000-L13.5SD 13.500 12.500 BCV50-2.000-L13.5SD 13.500 12.500 øD 2.000 Catalog Number L A BBT30-32-L150 5.906 4.921 BBT30-32-L235 9.252 8.268 BBT40-50-L200 7.874 6.693 BBT40-50-L350 13.780 12.598 BBT50-50-L200 7.784 6.260 BBT50-50-L360 14.173 12.559 øD Included: 1.260 Dyna Test & Aluminum Storage Case 1.969 L Effective Test Length A øD øD1 øD L Effective Test Length A HSK (ISO 12164/DIN 69893) HSK Form A E F Catalog Number L A HSK-A40-32-L180SD 7.087 6.181 HSK-A50-32-L240SD 9.449 8.307 HSK-A63-50-L200SD 7.874 6.732 HSK-A63-50-L350SD 13.780 12.638 HSK-A100-50-L200SD 7.784 6.614 HSK-A100-50-L350SD 13.780 12.520 HSK-E25-20-L175 6.890 6.417 HSK-E32-20-L180 HSK-E40-32-L180 7.087 6.220 6.181 HSK-E50-32-L240 9.449 8.307 HSK-F63-50-L200 7.874 6.732 HSK-F63-50-L350 13.780 12.638 øD 1.260 BIG CAPTO Catalog Number L A C5-32-150 7.087 5.906 C5-32-215 9.646 8.465 C5-32-250 11.024 9.843 C6-40-150 7.165 5.906 C6-40-200 9.134 7.874 .787 C6-40-320 13.858 12.598 C8-40-200 9.449 7.874 1.260 C8-40-320 14.173 12.598 1.969 øD 1.260 øD1 2.480 2.953 1.575 3.346 *The trademark CAPTO is licensed from Sandvik Coromant 1.969 17 MEASURING DEVICES Dyna Force Machine tool maintenance is a necessity. Periodical measurement of the spindle retention force avoids unknown reduced rigidity, which leads to vibrations, loss of machining quality and shortened tool life. A full length taper stabilizes the value of measurements. Belleville Springs Collet Included: Dyna Force, Plastic Storage Case, Display & Cable Taper Only one display for all taper sizes 50 40 One common display can be used for all taper sizes. 30 L L H Fig. 1 Measuring Device SNT30-DF10 NT30-DF10 1 SBT30-DF10 BT30-DF10 2 SNT40-DF30 NT40-DF30 1 SNT50-DF50 NT50-DF50 1 NT50-DF30 1 SNT50-DF30 Fig. 2 Contents of Set Catalog Number Fig. Display DFA-1 (AA battery x2) øD1 øD2 øD1 øD2 H Cable DFC-1 (1m) Taper No. Rated Capacity øD1 30 10 kN (980 kgf) 2.559 40 øD2 L Weight (lbs.) H 2.283 3.150 .787 3.3 1.811 2.858 1.024 3.5 30 kN (2,940 kgf) 2.874 2.958 3.543 .945 5.5 50 kN (4,900 kgf) 3.780 3.543 4.331 1.299 13.2 30 kN (2,940 kgf) 2.874 2.756 3.386 .787 8.6 50 • • Each component is also available separately • SBT30-DF10 is designed exclusively for machines not capable of automatic tool change • SBT30-DF10 is suitable for BT/BBT30 machines only • Pull stud bolt must be ordered separately, and for DIN, ISO, ANSI & CAT standard machines, an exclusive pull stud bolt for Dyna Force is required • SNT50-DF30 marked indicates light-weight model • Certificate of calibration and diagram of traceability system are available for a charge in order to maintain the reliability of the device • Pull Stud Bolts for Dyna Force Taper No. Standard No. An exclusive pull stud bolt is needed for machine spindles with DIN, ANSI or CAT tapers. Pull stud bolts in MAS and JIS standards can be used. 30 DIN 69872 40 50 DF-PDV40A DF-PDV50A DF-PAV40 DF-PAV50 DF-PCV40 DF-PCV50 DF-PDV30 Type A — ISO 7388 Type B 18 ANSI B5.50 DF-PAV30 ASME B5.50 DF-PCV30 MEASURING DEVICES NEW! ATC Alignment Tool AL Shank Misalignment of the center between the machine tool spindle and ATC gripper may cause damage to the spindle taper when a tool holder is loaded into the spindle. A clamped tool holder under misalignment leads to increased runout, resulting in shorter life of machine tools and tool holders, as well as cutting tools. The ATC Alignment Tool can also be used for re-aligning the ATC gripper and tool magazine pots. Overall cost reduction is achieved by using equipment in good condition. In machine tool spindle AL Flange In ATC arm Dial indicator stylus How To Use 1. Load the AL Shank in the machine spindle and mount the AL Flange on the ATC arm. AL Plug 2. Insert the AL Plug into the AL Flange. 3. Rotate the AL Plug and read the highest and lowest values of the dial indicator. This direction is the eccentric direction. Half of the gap of the values is the eccentric amount. 4. Adjust the position of the ATC arm so that the front end of the AL Plug will be inserted into the AL Flange fully. Included: ATC Alignment Tool & Plastic Storage Case Dial Indicator (1 Div = .01mm) øD øD1 øD2 M L4 L1 L L2 L3 AL Shank AL Flange AL Plug CV Taper Catalog Number øD D1 CV40-ATC20 1.750 CV50-ATC28 2.750 D2 L L1 2.500 .787 2.812 .123 3.875 1.102 4.125 .123 L2 L3 L4 M .958 9.882 1.732 1/2"-13 1.301 10.276 2.126 5/8"-11 • DIN 7/24 taper spindle models available BT Taper Catalog Number øD D1 D2 L L1 L2 L3 L4 M BT30-ATC18 31.75mm 46mm 18mm 50.4mm 2mm 20mm 251mm 44mm 12mm BT40-ATC20 44.45mm 63mm 20mm 67.4mm 2mm 25mm 251mm 44mm 12mm BT50-ATC28 69.85mm 100mm 28mm 104.8mm 3mm 35mm 261mm 54mm 16mm 19 MEASURING DEVICES Level Master High precision device for the leveling of machine tool tables. • Simultaneous 2-axis detection leveler • LED and buzzer indication when leveling is complete • Uses optical level sensor technology • 10 micron per meter precision (.01mm/m) Catalog Number Simultaneous 2-axis detection saves the extra time & cost of using 2 levelers LVM-01 Easy leveling with simultaneous 2-axis detection Traditional method where 2 levelers are used Minimum Read Value .01mm inclination/m Power Source Alkaline batteries (AAA x 4 pcs.) Auto Power Off 30 minutes after power is turned on Operational Temperature 32-104º F (Recommended 66º F ±9°) Battery Life 50 hours Dimensions ø4.3 x 2.2 H Weight 2.2 lbs • In the case of high precision leveling, we recommend that you check the Level Master in advance on a reference level, such as a level block Mode Display Leveling Complete LED (Blue) LED and buzzer indicates leveling completion High Mode Buzzer Low Mode When the required When the required level condition is level condition is within .01mm/m within .1mm/m Battery Alarm “BAT” Indication Blinks When Battery Is Low LED (blue) & buzzer are simultaneously activated Set Switch (Zero Adjustment Function) Used To Calibrate The Unit Power Switch (Auto On/Off Function) Power Is Automatically Turned Off 30 Minutes After Turned On High Mode LED Status Low Mode Inclination LED Status over .08mm/m LED (red) on: over .8mm/m LED (red) blinking: within .08mm/m LED (red) blinking: within .8mm/m LED (orange) blinking: within .06mm/m LED (orange) blinking: within .6mm/m LED (yellow) blinking: within .04mm/m LED (yellow) blinking: within .4mm/m LED (green) blinking: within .02mm/m LED (green) blinking: within .2mm/m LED (blue) blinking: within .01mm/m LED (blue) blinking: within .1mm/m Included: Level Master, Aluminum Storage Case, Alkaline Batteries (AAA x 4 pcs.), Manual, Guarantee Certificate & Inspection Sheet 20 Inclination LED (red) on: IN-PROCESS MACHINE DEVICES BIG-PLUS® Cleaner Blowing air cleans the BIG-PLUS® machine spindle face of all debris. BIG-PLUS® Spindle Face øD L R S P I N D L E DUAL S Y S T E M CONTACT Air Blow BCV BBT Catalog Number øD L Catalog Number øD L SCV40-ASC-1.750T 2.480 1.750 SBT30-ASC-30T 1.811 1.181 SCV50-ASC-2.5T 3.875 2.480 SBT40-ASC-40T 2.480 1.575 SBT50-ASC-60T 3.937 2.362 • When the cleaner is clamped into a BIG-PLUS® machine spindle, faces have 1mm (.039") clearance 21 IN-PROCESS MACHINE DEVICES Clean-Tec Chip & Coolant Fan Fast, safe and automatic chip and coolant fans for in-process cleaning without stopping production. As the machine spindle turns, the blades deploy to provide high volume air cleaning power. • Clean-Tec provides a safer and faster method of removing chips and coolant from your tables, fixtures and workpieces • No more dripping coolant and flying chips from conventional air hose blasts • A quieter workplace environment • Less spindle downtime for cleaning results in increased profits • Saves expensive compressed air Shank ø Length L 1.654 (42mm) Bl ad e ø • Coolant-through shank for rinsing capability (coolant-through spindle required) Can be used in all enclosed horizontal & vertical machining centers Repair Kit Shank ø 20mm .750 Repair Kits Springs 22 Catalog Number Description 24.303.202 Speed (RPM) Blade ø Length L Chip Fan 20mm x 160mm 160mm 82mm (3.228) 6,000 12,000 24.303.203 Chip Fan 20mm x 260mm 260mm 130mm (5.118) 5,000 8,000 24.303.201 Chip Fan 20mm x 330mm 330mm 166mm (6.535) 5,000 8,000 24.313.202 Chip Fan 3/4" x 160mm 6.299 3.228 (82mm) 6,000 12,000 24.313.203 Chip Fan 3/4" x 260mm 10.236 5.118 5,000 (130mm) 8,000 • Optimum feed rate for cleaning is between 120-390 in/min 24.313.201 Chip Fan 3/4" x 330mm 12.992 6.535 5,000 (166mm) 8,000 • Distance from workpiece should be between 4"-6" 24.303.206 Chip Fan Repair Kit 160 24.303.207 Chip Fan Repair Kit 260 24.303.205 Chip Fan Repair Kit 330 24.303.210 Replacement Springs (10/pack) Min Max — — — — — — — — Operating Instructions • Clean-Tec fans should only be used in enclosed machining centers • Clean-Tec fans equipped with either a ø.750 or ø20mm straight shank should be securely mounted in either a collet chuck or end mill holder • Rotational direction clockwise only • Upon rotational start-up, program an initial speed of 2,000 RPM (max) before obtaining running speed to reduce the possibility of blade failure due to excessive centrifugal force • Please note the clearance dimensions with Clean-Tec fans for optimum performance and to avoid collisions upon cycle starts and stops IN-PROCESS MACHINE DEVICES T-Slot Clean Improve your work safety environment and efficiency of table cleaning. Save the time required to clean T-slots packed with chips. Coolant quickly removes heated swarf and helps to prevent thermal displacement of the machine. • Quick removal of chips from a machine • Faster table cleaning A reduction of clean-up time • Volume control of heated chips Better machining precision • Three sizes of T-slot widths are available to fit your machine table T-slots packed with difficult to remove chips T-slots protected & clear by T-Slot Clean Removal pin for easy removal W 1,000mm / 400mm / 100mm Cost Saving Set Standard Set Type Metric Catalog Number Width W TS14-S 14mm TS18-S 18mm TS22-S 22mm Contents 400mm x 4 pcs. 100mm x 4 pcs. Type Metric Catalog Number Width W Contents TS14-10S 14mm TS14-S x 10 sets TS18-10S 18mm TS18-S x 10 sets TS22-10S 22mm TS22-S x 10 sets • If necessary, cut to the length that you need • Removal pin is included • Contains 10 Standard Sets for cost savings Long Set Extra Long Set Type Catalog Number Width W TS18-400L-100P 18mm Metric TS22-400L-100P 22mm Contents Type 400mm x 100 pcs. Metric Catalog Number Width W TS18-1000L-10P 18mm TS22-1000L-10P 22mm Contents 1,000mm x 10 pcs. 23 BIG Kaiser Precision Tooling Inc. is not just accessories. We’re boring tools, tool holders, cutting tools, tool presetters, zero-point workholding and so much more. We’re BIG-PLUS®, CAT, BT, HSK and BIG CAPTO. We’re tightening tolerances, reducing set-up and cycle times, increasing tool life, and enhancing performance while driving down cost. We’re delivering high-performance products and ingenuity for shops that demand results. 2600 Huntington Blvd, Hoffman Estates, IL 60192 Phone: 847.228.7660 • Fax: 847.228.0881 www.bigkaiser.com • bigkaiser@bigkaiser.com 06/2013 © Copyright 2013 BIG Kaiser Precision Tooling Inc. All rights reserved.
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xmp.iid:D067765D132068118A6DE82A5C54625D, xmp.iid:65106AB2162068118A6DE82A5C54625D, xmp.iid:90C21D8E0F2068118A6DDD075C990A72 History When : 2010:10:29 10:59:53-05:00, 2010:10:29 11:05:25-05:00, 2010:10:29 11:05:25-05:00, 2010:10:29 11:21:10-05:00, 2010:10:29 11:41:40-05:00, 2010:10:29 12:11:47-05:00, 2010:10:29 12:12:39-05:00, 2010:11:01 10:21:03-05:00, 2010:11:01 10:45:53-05:00, 2010:11:01 10:58:08-05:00, 2010:11:01 11:46:04-05:00, 2010:11:01 12:42:41-05:00, 2010:11:01 12:43:08-05:00, 2010:11:01 13:21:25-05:00, 2010:11:01 13:57:46-05:00, 2010:11:01 14:12:25-05:00, 2010:11:01 14:50:34-05:00, 2010:11:01 14:51:52-05:00, 2010:11:01 15:06:49-05:00, 2010:11:01 15:15:55-05:00, 2010:11:01 15:37:46-05:00, 2010:11:01 15:52:14-05:00, 2010:11:01 15:52:58-05:00, 2010:11:01 15:55:41-05:00, 2010:11:01 16:16:13-05:00, 2010:11:01 16:30:36-05:00, 2010:11:02 11:18:08-05:00, 2010:11:02 11:50:03-05:00, 2010:11:02 11:57:39-05:00, 2010:11:02 12:02:43-05:00, 2010:11:02 12:06:30-05:00, 2010:11:02 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