ISM IR LG20 12 _BlueRadios_Reliability Report_July2012_2 BR LE4.0 SXX Blue Radios Reliability Report July2012 2
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ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 1 of 8 Reliability Test Report BlueRadios HW status 01 - Pre-Production Panasonic number ENW898xxA6KF SW status SW Rel. 1.1.0.2.0.0-S Customer Part No. BR-LE4.0-xxx Products type Test Overview Test No. Name of the test Result Initial Performance tests before Reliability Tests OK 0. MSL3 Moisture sensitivity Test (96@+ 85°C/85% r.H., then 3x reflow soldering) 1. Heat Shock Resistance Test / Temperature Cycling (TC) Test OK 2. Low Temperature Storage Test (@ -40°C) OK 3. High Temperature Storage Test / HTSL (@+125°C /1000 h) OK 4. Temperature Humidity Load Life / THB (@+85°C/85%rH/1000h monitored) OK 5. Vibration Test (@10-55-10 Hz / 1min., 2h each direction) OK 6. Shock Drop Test (from height of 1m, 10 times - each side) OK 7. ESD Test HMB JESD-22a-114D (C=150 pF; R=330 Ω) OK Final Performance tests after Reliability Tests OK Done Test Result All tests PASSED Remarks: The reliability tests were made on the BlueRadios module: - ENW89821A6KF, BR-LE4.0-S2A,CC2540, Single Mode These reliability test results are also valid for the similar BlueRadios module: - ENW89838A6KF, BR-LE4.0-S3A, CC2541, Single Mode. Issue Date Approval: Conditional Approval: Failed: 18.07.2012 X - Prepared Approved 18.07.2012 18.07.2012 V. Bay O. Jahnke Panasonic Industrial Devices Europe GmbH Design Evaluation Group (DEG) Zeppelinstr. 19 21337 Lüneburg Germany Tel.: +49(0)4131-899-154 Front Page ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 2 of 8 Reliability Tests for Wireless Modules Panasonic Industrial Devices Europe GmbH Procedures: - The initial performance and the after test performance measurements shall be done at normal room/standard conditions Load the module into chamber or check equipment with the individual conditions as advised Leave the samples at least 1 hour under normal room condition between take out from chamber and measurement All measurements shall be done on the same day when take out parts from the chamber - Dependent to the requirements, it is possible to carry out only part of these tests - PEDEU WM Standard tests are marked with (*) - Sample quantity between 5-30 ( standard 10) per test or on request 0. MSL Test ( 96h 85°C 85% H, then 3x reflow soldering peak 10 s 260°C) Pre conditioning: Temperature Humidity Period 1. = +85°C = 85% =96hrs Soldering condition : Peak 260°C for ~10 s 3 times Heat Shock Resistance Test Monitoring: No Temperature Cycling (TC) Test Temperature Voltage Period Temp. Cycle temp [°C] = +125°C to -50°C = off = 500cycle( or 1000cyc for special cases) = -50°C and +125°C each 7min. +125°C t [min] -50°C Measurement and Solder check: 7min 7min 15 min. = 1 Cycle after 500cyc( and 1000cycle) 2. Low Temperature Storage Test Temperature Period 3. 4. Monitoring: No after 1000hr ( or request after 500hr) Power supply OFF Measurement and Solder check: = 125°C = 1000hrs Monitoring: No after 1000hr ( or request after 500hr) Power supply Cycle = Off Measurement and Solder check: = +85°C = 85% = 1000hrs Monitoring: on request YES after 1000hr ( or request after 500hr) if monitoring Power supply Cycle = ON - usually current and Voltage - other need to be defined Vibration Test Vibration Ampl. Vibration Freq. Directions 6. = -40°C = 1000hrs Humidity Load Life Test Temperature Humidity Period 5. Measurement and Solder check: High Temperature Storage Test Temperature Period Monitoring: No = 1,5 mm = 10~55~10 Hz (total 1min ) = X; Y; Z each 2hrs Shock Drop Test Monitoring: No Monitoring: No Drop parts onto a hard wood from height of 1m for 3 times - each side Drop parts on concrete (mounted on application board on special frame for product simulation) Height of 1m for 10 times - each side ( weight of the frame ~150-200g or weight of final application) 7. ESD Test Monitoring: No Regarding JEDEC JESD-22a114D each contact with 100pF,1,5kOhm min 2 KV (Human Body Model HBM) ESD-pulse of ±50Vmin, air-discharge with Rs=0Ω and Cs=200pF each terminal of the module (3 times) (Machine model) Regarding EN61000-4-2 each contact with 150pF, 330Ohm min 2 KV (Human Body Model HBM) Test requirements The Performance Measurement shall be done always min. at end of test to check whether the unit is functional and the performance satisfies the conditions which are defined for each product in the test sheet compared with the initial value. Reliability Test Overview ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 1. Heat Shock Resistance Test Serial # Test # BD # H1 ECFE7E101BB4 H2 ECFE7E101BD4 H3 ECFE7E101B9E H4 ECFE7E101BBD H5 ECFE7E101BB6 H6 ECFE7E101BD0 H7 ECFE7E101BEA H8 ECFE7E101B94 H9 ECFE7E101BA4 H10 ECFE7E101BA2 1202311;ECFE7E101BB4;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BD4;BR-LE4.0-S2A;01;01 1202311;ECFE7E101B9E;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BBD;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BB6;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BD0;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BEA;BR-LE4.0-S2A;01;01 1202311;ECFE7E101B94;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BA4;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BA2;BR-LE4.0-S2A;01;01 2. Low Temperature Storage Serial # Test # BD # L1 ECFE7E101B9A L2 ECFE7E101BB3 L3 ECFE7E101BD1 L4 ECFE7E101B9F L5 ECFE7E101BC6 L6 ECFE7E101BA7 L7 ECFE7E101BDA L8 ECFE7E101BDE L9 ECFE7E101BD5 L10 ECFE7E101BB1 1202311;ECFE7E101B9A;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BB3;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BD1;BR-LE4.0-S2A;01;01 1202311;ECFE7E101B9F;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BC6;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BA7;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BDA;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BDE;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BD5;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BB1;BR-LE4.0-S2A;01;01 3. High Temperature Storage Serial # Test # BD # H1 ECFE7E101B85 H2 ECFE7E101BE3 H3 ECFE7E101BDB H4 ECFE7E101BCC H5 ECFE7E101B8D H6 ECFE7E101BE7 H7 ECFE7E101BA6 H8 ECFE7E101B93 H9 ECFE7E101BCA H10 ECFE7E101BC0 1202311;ECFE7E101B85;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BE3;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BDB;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BCC;BR-LE4.0-S2A;01;01 1202311;ECFE7E101B8D;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BE7;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BA6;BR-LE4.0-S2A;01;01 1202311;ECFE7E101B93;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BCA;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BC0;BR-LE4.0-S2A;01;01 Module Serial numbers 4. Temperature Humidity Load Life / THB Serial # Test # BD # L1 ECFE7E101BD8 L2 ECFE7E101B83 L3 ECFE7E101BA3 L4 ECFE7E101B95 L5 ECFE7E101BAD L6 ECFE7E101BCD L7 ECFE7E101B88 L8 ECFE7E101B8A L9 ECFE7E101BD6 L10 ECFE7E101BE8 5. Vibration Serial # Test # V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 BD # ECFE7E101BA5 ECFE7E101BB5 ECFE7E101BDF ECFE7E101BE5 ECFE7E101B9D ECFE7E101B9B ECFE7E101B8F ECFE7E101BC9 ECFE7E101B9C ECFE7E101BBC 1202311;ECFE7E101BA5;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BB5;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BDF;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BE5;BR-LE4.0-S2A;01;01 1202311;ECFE7E101B9D;BR-LE4.0-S2A;01;01 1202311;ECFE7E101B9B;BR-LE4.0-S2A;01;01 1202311;ECFE7E101B8F;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BC9;BR-LE4.0-S2A;01;01 1202311;ECFE7E101B9C;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BBC;BR-LE4.0-S2A;01;01 6. Drop Test Serial # Test # D1 D2 D3 D4 D5 D6 BD # ECFE7E101B96 ECFE7E101BA0 ECFE7E101B84 ECFE7E101B8C ECFE7E101BC1 ECFE7E101BE2 1202311;ECFE7E101B96;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BA0;BR-LE4.0-S2A;01;01 1202311;ECFE7E101B84;BR-LE4.0-S2A;01;01 1202311;ECFE7E101B8C;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BC1;BR-LE4.0-S2A;01;01 1202311;ECFE7E101BE2;BR-LE4.0-S2A;01;01 7. ESD Serial # Test # E1 E2 E3 E4 E5 E6 E7 E8 BD # ECFE7E101BA9 ECFE7E101BBF ECFE7E101B87 ECFE7E101BD3 ECFE7E101B97 ECFE7E101BB2 ECFE7E101BC8 ECFE7E101BCE Module Serial numbers 3 of 8 ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 4 of 8 Final Performance after Tests Module Type BR-LE4.0-S2-S / BR-LE4.0-S2-M SW Release 1.1.0.2.0.0-S / 1.1.0.1.1.9-M HW Release 01 Tester: jl Coupling Loss = 31.9dBm Low temp. 500 h Pass/Fail Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass Date Time 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 14:28:07 14:28:39 14:29:12 14:29:42 14:30:17 14:30:49 14:31:18 14:31:49 14:32:22 14:32:52 Test Duration BT Address Current TX Mode Transmit Transmit Transmit Frequency [mA] Power [dBm] 2 harmonic [dBm] 3 harmonic [dBm] tolerance [ppm] <= 50 >=-2,<=6 <= -30 <= -30 <= +/-40 41,93 2,08 -49,85 -61,91 7,40 41,50 1,06 -48,89 -65,00 7,00 41,28 4,74 -59,46 -68,72 5,90 42,59 0,98 -40,71 -60,50 6,40 39,95 -1,63 -52,19 -67,18 5,30 42,01 2,19 -50,35 -62,11 7,60 41,79 1,99 -46,64 -60,32 6,10 42,04 2,14 -60,32 -67,95 4,70 42,91 1,84 -49,30 -59,87 5,10 42,54 2,49 -45,09 -61,18 6,60 00:00:10 00:00:11 00:00:11 00:00:11 00:00:11 00:00:11 00:00:11 00:00:11 00:00:10 00:00:11 ECFE7E101BB1 ECFE7E101BDA ECFE7E101BB3 ECFE7E101BC6 ECFE7E101B9F ECFE7E101B9A ECFE7E101BDE ECFE7E101BD5 ECFE7E101BD1 ECFE7E101BA7 00:00:10 00:00:11 00:00:11 00:00:11 00:00:10 00:00:11 00:00:11 00:00:11 00:00:10 00:00:11 ECFE7E101BA6 ECFE7E101B93 ECFE7E101BC0 ECFE7E101B85 ECFE7E101BCA ECFE7E101BE7 ECFE7E101B8D ECFE7E101BCC ECFE7E101BDB ECFE7E101BE3 42,34 42,80 41,58 42,60 41,47 41,97 42,18 40,54 43,38 42,49 1,70 3,42 1,06 1,77 5,05 1,47 2,53 5,34 1,92 1,78 -46,39 -45,58 -47,20 -56,12 -54,14 -47,35 -47,31 -54,60 -56,32 -49,05 -60,95 -61,29 -54,74 -59,12 -64,58 -64,83 -60,96 -67,79 -64,02 -62,75 -1,80 3,70 5,50 4,50 3,50 4,30 6,40 5,10 3,30 6,80 00:00:11 00:00:11 00:00:11 00:00:10 00:00:11 ECFE7E000000 ECFE7E000000 ECFE7E000000 ECFE7E000000 ECFE7E000000 42,40 41,73 39,92 42,16 42,21 2,44 1,95 -0,22 3,10 2,01 -48,85 -53,07 -52,05 -49,65 -40,58 -63,09 -61,05 -66,40 -67,84 -63,02 3,30 3,10 5,90 5,30 2,30 Storage 125°C Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 14:02:01 14:02:40 14:03:16 14:03:50 14:04:23 14:04:53 14:05:24 14:05:55 14:06:30 14:07:01 THB 1000 h Pass Pass Pass Pass Pass 18.07.2012 18.07.2012 18.07.2012 18.07.2012 18.07.2012 14:11:08 14:13:51 14:15:13 14:18:01 14:18:43 Final Performance after Tests ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 5 of 8 Heat shock Test Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 08:50:46 08:51:38 08:52:22 08:53:00 08:53:35 08:54:09 08:54:51 08:55:29 08:56:12 08:56:43 00:00:10 00:00:11 00:00:11 00:00:11 00:00:11 00:00:11 00:00:11 00:00:10 00:00:11 00:00:10 ECFE7E101BA4 ECFE7E101B9E ECFE7E101BB4 ECFE7E101BA2 ECFE7E101BBD ECFE7E101B94 ECFE7E101BD0 ECFE7E101BEA ECFE7E101BD4 ECFE7E101BB6 41,81 41,17 41,39 43,32 41,67 40,96 42,18 41,25 41,54 41,34 1,68 2,92 2,94 2,04 1,04 2,59 2,93 4,2 2,96 3,38 -57,93 -51,38 -53,26 -51,44 -48,55 -56,16 -51,72 -51,1 -50,22 -49,49 -68,1 -61,77 -56,75 -61,65 -63,65 -67,46 -62,87 -59,4 -62,02 -57,47 4,7 0,4 3,5 1,6 2,9 4,3 6,4 4,7 1,6 5,1 00:00:12 00:00:10 00:00:10 00:00:10 00:00:10 00:00:11 00:00:10 00:00:11 00:00:11 00:00:11 ECFE7E101BBC ECFE7E101B9B ECFE7E101BA5 ECFE7E101BB5 ECFE7E101B9D ECFE7E101BDF ECFE7E101B8F ECFE7E101BE5 ECFE7E101BC9 ECFE7E101B9C 41,77 42,81 42,59 42,25 42,95 42,84 41,43 40,41 43,24 43,08 1,58 2,83 1,67 1,71 1,93 1,87 -0,63 -1,1 5,81 2,29 -48,26 -46,27 -47,34 -46,32 -46,31 -44,56 -54,59 -51,94 -52,16 -46,68 -65,9 -64,64 -63,94 -61,8 -61,84 -63,08 -68,31 -65,7 -66,72 -65,12 5,1 7 6,8 6,6 6,6 3,9 4,1 8 4,9 4,3 00:00:11 00:00:11 00:00:11 00:00:11 00:00:10 00:00:10 ECFE7E101B96 ECFE7E101BA0 ECFE7E101BC1 ECFE7E101B8C ECFE7E101BE2 ECFE7E101B84 42,86 42,65 42,18 42,26 41,81 42,1 1,49 1,87 1,89 1,29 0,8 1,3 -46,19 -49,28 -45,92 -46,89 -54,94 -49,45 -64,45 -66,97 -61,12 -59,71 -65,53 -62,26 5,5 7,2 4,7 7,4 5,1 6,8 00:00:10 00:00:11 00:00:11 00:00:11 00:00:11 00:00:10 00:00:11 00:00:11 ECFE7E101BCE ECFE7E101BB2 ECFE7E101BA9 ECFE7E101B97 ECFE7E101BD3 ECFE7E101B87 ECFE7E101BC8 ECFE7E101BBF 42,16 41,57 42,2 43,3 42,91 42,49 42,54 41,62 1,56 1,8 5,91 2,76 1,42 1,25 3,13 1,4 -48,88 -52,71 -45,64 -46,19 -44,67 -54,75 -46,67 -54,63 -67,1 -61,68 -65,48 -64,44 -65,58 -67,13 -60,22 -64,11 4,3 6,6 8 4,9 4,5 1,6 5,9 6,4 Vibration Test Pass Pass Pass Pass Pass Pass Pass Pass Pass Pass 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 08:29:12 08:30:13 08:31:09 08:36:05 08:38:05 08:38:52 08:41:24 08:42:16 08:43:22 08:44:06 Shock Drop Test Pass Pass Pass Pass Pass Pass 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 09:00:35 09:01:51 09:02:49 09:04:14 09:05:09 09:05:48 ESD Test Pass Pass Pass Pass Pass Pass Pass Pass 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 19.07.2012 09:08:05 09:08:44 09:09:17 09:09:47 09:10:16 09:11:26 09:12:18 09:13:02 Final Performance after Tests ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 High Temperature Load life Temperature Humidity Bias (THB) Panasonic Industrial monitored with Bias Devices Europe GmbH @ +85°C / 85% r H while 1000 hours 6 of 8 Prepared: V. Bay Approved: O. Jahnke Date: 18.07.2012 These graphs are representative for all tested DUTs Legend: Current (mA) belongs to Current consumption Voltage (Vdc) belongs to Unom Conclusion: DUTs passed this test without any performance loss. Parameter Deviations after these tests are less than the specified max allowed deviations Remark: Result: OK THB_Monitoring ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 Investigation Report 7 of 8 Report No.: ISM IR LG04-12 Panasonic Electronic BlueRadios Module (ENW89821A6KF) ( Drop Test ) Devices Europe GmbH Test no. R-6.2 Page: 1 of 1 Drop test of 6 BlueRadios modules from normal production. Modules drop from 1m for 10 times - each side onto concrete in a special case which simulates customer application. Drop machine: Fall direction: 6 Ο Ο ∆ X F 3 2 4 1 Falling direction Falling times Module No. 1 2 3 4 5 6 Falling direction Falling times Module No. 1 2 3 4 5 6 : OK : conditional OK : cover partly away : cover completely away : parts broke away (immediate fail) 5 1 1 O O O O O O 2 O O O O O O 3 O O O O O O 2 4 O O O O O O 5 O O O O O O 6 O O O O O O 1 O O O O O O 2 O O O O O O 3 O O O O O O 6 1 O O O O O O 2 O O O O O O 3 O O O O O O 7 4 O O O O O O 5 O O O O O O 6 O O O O O O 1 O O O O O O 2 O O O O O O 3 O O O O O O Times of drop trials (1st to 5th trial) 3 4 4 5 6 1 2 3 4 5 6 1 2 3 4 O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 5 O O O O O O 6 O O O O O O 1 O O O O O O 2 O O O O O O 3 O O O O O O 4 O O O O O O 5 O O O O O O 6 O O O O O O Times of drop test (6th to 10th trial) 8 9 4 5 6 1 2 3 4 5 6 1 2 3 4 O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 5 O O O O O O 6 O O O O O O 1 O O O O O O 2 O O O O O O 10 3 4 O O O O O O O O O O O O 5 O O O O O O 6 O O O O O O 5 CONCLUSION: There are no problems after 10 drop trials on each side, totally 60 drops. There were no visible damages after these drops and functions were OK. Department DEG Prepared Stutterheim Approved Judgement OK Shock_Drop Date 17.02.2012 ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 Investigation Report Report No.: 8 of 8 ISM IR LG06-12 BlueRadios Module ( Reliability ESD tests ) Panasonic Electronic Page: 1 of 1 Devices Europe GmbH Test: We made ESD test on 8 pcs of BlueRadios module. Three times on each pin. Before and after each ESD test electrical test were made ESD measure cabin ESD measure equipment ESD measure object ESD test R - 8.1 conditions: 4pcs ( each pin with (+ 2,0 kV) (150pF & 1,5kΩ Ω) ascending until (+ 3,5kV) 4pcs ( each pin with (- 2,0 kV) (150pF & 1,5kΩ Ω) descending until (- 3,5kV) modules no. No. E1 No. E2 No. E3 No. E4 No. E5 No. E6 No. E7 No. E8 ESD Positive Negative Positive Negative Positive Negative Positive Negative 2,0 kV 2,5 kV 3,0 kV 3,5 kV X X X X X X X X X = tested only with this voltage Result: All tested Modules are OK after these ESD shoots. Comments: BlueRadios wireless modules withstand at least ESD voltages of ± 3,5 kV. Department DEG Checked Stutterheim Approved Judgement OK ESD Test Date 17.02.2012
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