ISM IR LG20 12 _BlueRadios_Reliability Report_July2012_2 BR LE4.0 SXX Blue Radios Reliability Report July2012 2

User Manual:

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ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 1 of 8

Reliability Test Report

HW status

Panasonic number SW status

Customer Part No.

Test

No.

Initial Performance tests before Reliability Tests

Final Performance tests after Reliability Tests

Test Result

Remarks:

Issue Date

Approval:

Conditional Approval:

Failed:

Panasonic Industrial Devices Europe GmbH

Design Evaluation Group (DEG)

Zeppelinstr. 19

21337 Lüneburg

Germany

Tel.: +49(0)4131-899-154

18.07.2012

O. Jahnke

ApprovedPrepared

18.07.2012 18.07.2012

V. Bay

Products type

01 - Pre-Production

SW Rel. 1.1.0.2.0.0-SENW898xxA6KF

BlueRadios

Test Overview

BR-LE4.0-xxx

Heat Shock Resistance Test / Temperature Cycling (TC) Test

Done

Result

Name of the test

MSL3 Moisture sensitivity Test

(96@+ 85°C/85% r.H., then 3x reflow soldering)

The reliability tests were made on the BlueRadios module:

- ENW89821A6KF, BR-LE4.0-S2A,CC2540, Single Mode

These reliability test results are also valid for the similar BlueRadios module:

- ENW89838A6KF, BR-LE4.0-S3A, CC2541, Single Mode.

All tests PASSED

ESD Test HMB JESD-22a-114D

(C=150 pF; R=330 Ω)

Low Temperature Storage Test

(@ -40°C)

Shock Drop Test

(from height of 1m, 10 times - each side)

Temperature Humidity Load Life / THB

(@+85°C/85%rH/1000h monitored)

Vibration Test

(@10-55-10 Hz / 1min., 2h each direction)

High Temperature Storage Test / HTSL

(@+125°C /1000 h)

Front Page

ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 2 of 8

Reliability Tests

for

Panasonic Industrial Wireless Modules

Devices Europe GmbH

Procedures:

- The initial performance and the after test performance measurements shall be done at normal room/standard conditions

- Load the module into chamber or check equipment with the individual conditions as advised

- Leave the samples at least 1 hour under normal room condition between take out from chamber and measurement

- All measurements shall be done on the same day when take out parts from the chamber

- Dependent to the requirements, it is possible to carry out only part of these tests

- PEDEU WM Standard tests are marked with (*)

- Sample quantity between 5-30 ( standard 10) per test or on request

MSL Test ( 96h 85°C 85% H, then 3x reflow soldering peak 10 s 260°C)

Monitoring: No

Pre conditioning: Temperature = +85°C Soldering condition :

Humidity = 85% Peak 260°C for ~10 s

Period =96hrs 3 times

Heat Shock Resistance Test

Monitoring: No

Temperature Cycling (TC) Test

Temperature = +125°C to -50°C

Voltage = off

Period = 500cycle( or 1000cyc for special cases)

Temp. Cycle = -50°C and +125°C each 7min.

Measurement and Solder check:

after 500cyc( and 1000cycle)

Low Temperature Storage Test

Measurement and Solder check:

Monitoring: No

Temperature = -40°C

after 1000hr ( or request after 500hr)

Period = 1000hrs

Power supply OFF

High Temperature Storage Test

Measurement and Solder check:

Monitoring: No

Temperature = 125°C

after 1000hr ( or request after 500hr)

Period = 1000hrs

Power supply Cycle = Off

Humidity Load Life Test

Measurement and Solder check:

Monitoring:

on request YES

Temperature = +85°C

after 1000hr ( or request after 500hr) if monitoring

Humidity = 85%

Power supply Cycle = ON - usually current and Voltage

Period = 1000hrs

- other need to be defined

Vibration Test

Vibration Ampl. = 1,5 mm

Monitoring: No

Vibration Freq. = 10~55~10 Hz (total 1min )

Directions = X; Y; Z each 2hrs

Shock Drop Test

Monitoring: No

Drop parts onto a hard wood from height of 1m for 3 times - each side

Drop parts on concrete (mounted on application board on special frame for product simulation)

Height of 1m for 10 times - each side ( weight of the frame ~150-200g or weight of final application)

ESD Test

Monitoring: No

Regarding JEDEC JESD-22a114D each contact with 100pF,1,5kOhm min 2 KV (Human Body Model HBM)

ESD-pulse of ±50Vmin, air-discharge with Rs=0Ω and Cs=200pF each terminal of the module (3 times) (Machine model)

Regarding EN61000-4-2 each contact with 150pF, 330Ohm min 2 KV (Human Body Model HBM)

Test requirements

The

Performance Measurement

shall be done always min. at end of test to check whether the unit is functional

and the performance satisfies the conditions which are defined for each product in the test sheet compared with the initial value.

t [min]

temp

[°C]

15 min. = 1 Cycle

-50°C

7min

+125°C

Reliability Test Overview

ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 3 of 8

Module Serial numbers

Serial # Test # BD #

H1 ECFE7E101BB4 1202311;ECFE7E101BB4;BR-LE4.0-S2A;01;01

H2 ECFE7E101BD4 1202311;ECFE7E101BD4;BR-LE4.0-S2A;01;01

H3 ECFE7E101B9E 1202311;ECFE7E101B9E;BR-LE4.0-S2A;01;01

H4 ECFE7E101BBD 1202311;ECFE7E101BBD;BR-LE4.0-S2A;01;01

H5 ECFE7E101BB6 1202311;ECFE7E101BB6;BR-LE4.0-S2A;01;01

H6 ECFE7E101BD0 1202311;ECFE7E101BD0;BR-LE4.0-S2A;01;01

H7 ECFE7E101BEA 1202311;ECFE7E101BEA;BR-LE4.0-S2A;01;01

H8 ECFE7E101B94 1202311;ECFE7E101B94;BR-LE4.0-S2A;01;01

H9 ECFE7E101BA4 1202311;ECFE7E101BA4;BR-LE4.0-S2A;01;01

H10 ECFE7E101BA2 1202311;ECFE7E101BA2;BR-LE4.0-S2A;01;01

Serial # Test # BD #

L1 ECFE7E101B9A 1202311;ECFE7E101B9A;BR-LE4.0-S2A;01;01

L2 ECFE7E101BB3 1202311;ECFE7E101BB3;BR-LE4.0-S2A;01;01

L3 ECFE7E101BD1 1202311;ECFE7E101BD1;BR-LE4.0-S2A;01;01

L4 ECFE7E101B9F 1202311;ECFE7E101B9F;BR-LE4.0-S2A;01;01

L5 ECFE7E101BC6 1202311;ECFE7E101BC6;BR-LE4.0-S2A;01;01

L6 ECFE7E101BA7 1202311;ECFE7E101BA7;BR-LE4.0-S2A;01;01

L7 ECFE7E101BDA 1202311;ECFE7E101BDA;BR-LE4.0-S2A;01;01

L8 ECFE7E101BDE 1202311;ECFE7E101BDE;BR-LE4.0-S2A;01;01

L9 ECFE7E101BD5 1202311;ECFE7E101BD5;BR-LE4.0-S2A;01;01

L10 ECFE7E101BB1 1202311;ECFE7E101BB1;BR-LE4.0-S2A;01;01

Serial # Test # BD #

H1 ECFE7E101B85 1202311;ECFE7E101B85;BR-LE4.0-S2A;01;01

H2 ECFE7E101BE3 1202311;ECFE7E101BE3;BR-LE4.0-S2A;01;01

H3 ECFE7E101BDB 1202311;ECFE7E101BDB;BR-LE4.0-S2A;01;01

H4 ECFE7E101BCC 1202311;ECFE7E101BCC;BR-LE4.0-S2A;01;01

H5 ECFE7E101B8D 1202311;ECFE7E101B8D;BR-LE4.0-S2A;01;01

H6 ECFE7E101BE7 1202311;ECFE7E101BE7;BR-LE4.0-S2A;01;01

H7 ECFE7E101BA6 1202311;ECFE7E101BA6;BR-LE4.0-S2A;01;01

H8 ECFE7E101B93 1202311;ECFE7E101B93;BR-LE4.0-S2A;01;01

H9 ECFE7E101BCA 1202311;ECFE7E101BCA;BR-LE4.0-S2A;01;01

H10 ECFE7E101BC0 1202311;ECFE7E101BC0;BR-LE4.0-S2A;01;01

Serial # Test # BD #

L1 ECFE7E101BD8

L2 ECFE7E101B83

L3 ECFE7E101BA3

L4 ECFE7E101B95

L5 ECFE7E101BAD

L6 ECFE7E101BCD

L7 ECFE7E101B88

L8 ECFE7E101B8A

L9 ECFE7E101BD6

L10 ECFE7E101BE8

Serial # Test # BD #

V1 ECFE7E101BA5 1202311;ECFE7E101BA5;BR-LE4.0-S2A;01;01

V2 ECFE7E101BB5 1202311;ECFE7E101BB5;BR-LE4.0-S2A;01;01

V3 ECFE7E101BDF 1202311;ECFE7E101BDF;BR-LE4.0-S2A;01;01

V4 ECFE7E101BE5 1202311;ECFE7E101BE5;BR-LE4.0-S2A;01;01

V5 ECFE7E101B9D 1202311;ECFE7E101B9D;BR-LE4.0-S2A;01;01

V6 ECFE7E101B9B 1202311;ECFE7E101B9B;BR-LE4.0-S2A;01;01

V7 ECFE7E101B8F 1202311;ECFE7E101B8F;BR-LE4.0-S2A;01;01

V8 ECFE7E101BC9 1202311;ECFE7E101BC9;BR-LE4.0-S2A;01;01

V9 ECFE7E101B9C 1202311;ECFE7E101B9C;BR-LE4.0-S2A;01;01

V10 ECFE7E101BBC 1202311;ECFE7E101BBC;BR-LE4.0-S2A;01;01

Serial # Test # BD #

D1 ECFE7E101B96 1202311;ECFE7E101B96;BR-LE4.0-S2A;01;01

D2 ECFE7E101BA0 1202311;ECFE7E101BA0;BR-LE4.0-S2A;01;01

D3 ECFE7E101B84 1202311;ECFE7E101B84;BR-LE4.0-S2A;01;01

D4 ECFE7E101B8C 1202311;ECFE7E101B8C;BR-LE4.0-S2A;01;01

D5 ECFE7E101BC1 1202311;ECFE7E101BC1;BR-LE4.0-S2A;01;01

D6 ECFE7E101BE2 1202311;ECFE7E101BE2;BR-LE4.0-S2A;01;01

Serial # Test # BD #

E1 ECFE7E101BA9

E2 ECFE7E101BBF

E3 ECFE7E101B87

E4 ECFE7E101BD3

E5 ECFE7E101B97

E6 ECFE7E101BB2

E7 ECFE7E101BC8

E8 ECFE7E101BCE

ESD

Drop Test

Vibration

Temperature Humidity Load Life / THB

High Temperature Storage

Low Temperature Storage

Heat Shock Resistance Test

Module Serial numbers

ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 4 of 8

Module Type BR-LE4.0-S2-S / BR-LE4.0-S2-M

Final Performance after Tests

SW Release 1.1.0.2.0.0-S / 1.1.0.1.1.9-M

HW Release 01

Tester: jl Coupling Loss = 31.9dBm

Pass/Fail Date Time Test Duration BT Address

Current TX Mode

[mA]

Transmit

Power [dBm]

Transmit

2 harmonic [dBm]

Transmit

3 harmonic [dBm]

Frequency

tolerance [ppm]

<= 50 >=-2,<=6 <= -30 <= -30 <= +/-40

Pass 18.07.2012 14:28:07 00:00:10 ECFE7E101BB1 41,93 2,08 -49,85 -61,91 7,40

Pass 18.07.2012 14:28:39 00:00:11 ECFE7E101BDA 41,50 1,06 -48,89 -65,00 7,00

Pass 18.07.2012 14:29:12 00:00:11 ECFE7E101BB3 41,28 4,74 -59,46 -68,72 5,90

Pass 18.07.2012 14:29:42 00:00:11 ECFE7E101BC6 42,59 0,98 -40,71 -60,50 6,40

Pass 18.07.2012 14:30:17 00:00:11 ECFE7E101B9F 39,95 -1,63 -52,19 -67,18 5,30

Pass 18.07.2012 14:30:49 00:00:11 ECFE7E101B9A 42,01 2,19 -50,35 -62,11 7,60

Pass 18.07.2012 14:31:18 00:00:11 ECFE7E101BDE 41,79 1,99 -46,64 -60,32 6,10

Pass 18.07.2012 14:31:49 00:00:11 ECFE7E101BD5 42,04 2,14 -60,32 -67,95 4,70

Pass 18.07.2012 14:32:22 00:00:10 ECFE7E101BD1 42,91 1,84 -49,30 -59,87 5,10

Pass 18.07.2012 14:32:52 00:00:11 ECFE7E101BA7 42,54 2,49 -45,09 -61,18 6,60

Pass 18.07.2012 14:02:01 00:00:10 ECFE7E101BA6 42,34 1,70 -46,39 -60,95 -1,80

Pass 18.07.2012 14:02:40 00:00:11 ECFE7E101B93 42,80 3,42 -45,58 -61,29 3,70

Pass 18.07.2012 14:03:16 00:00:11 ECFE7E101BC0 41,58 1,06 -47,20 -54,74 5,50

Pass 18.07.2012 14:03:50 00:00:11 ECFE7E101B85 42,60 1,77 -56,12 -59,12 4,50

Pass 18.07.2012 14:04:23 00:00:10 ECFE7E101BCA 41,47 5,05 -54,14 -64,58 3,50

Pass 18.07.2012 14:04:53 00:00:11 ECFE7E101BE7 41,97 1,47 -47,35 -64,83 4,30

Pass 18.07.2012 14:05:24 00:00:11 ECFE7E101B8D 42,18 2,53 -47,31 -60,96 6,40

Pass 18.07.2012 14:05:55 00:00:11 ECFE7E101BCC 40,54 5,34 -54,60 -67,79 5,10

Pass 18.07.2012 14:06:30 00:00:10 ECFE7E101BDB 43,38 1,92 -56,32 -64,02 3,30

Pass 18.07.2012 14:07:01 00:00:11 ECFE7E101BE3 42,49 1,78 -49,05 -62,75 6,80

Pass 18.07.2012 14:11:08 00:00:11 ECFE7E000000 42,40 2,44 -48,85 -63,09 3,30

Pass 18.07.2012 14:13:51 00:00:11 ECFE7E000000 41,73 1,95 -53,07 -61,05 3,10

Pass 18.07.2012 14:15:13 00:00:11 ECFE7E000000 39,92 -0,22 -52,05 -66,40 5,90

Pass 18.07.2012 14:18:01 00:00:10 ECFE7E000000 42,16 3,10 -49,65 -67,84 5,30

Pass 18.07.2012 14:18:43 00:00:11 ECFE7E000000 42,21 2,01 -40,58 -63,02 2,30

Low temp. 500 h

THB 1000 h

Storage 125°C

Final Performance after Tests

ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 5 of 8

Pass 19.07.2012 08:50:46 00:00:10 ECFE7E101BA4 41,81 1,68 -57,93 -68,1 4,7

Pass 19.07.2012 08:51:38 00:00:11 ECFE7E101B9E 41,17 2,92 -51,38 -61,77 0,4

Pass 19.07.2012 08:52:22 00:00:11 ECFE7E101BB4 41,39 2,94 -53,26 -56,75 3,5

Pass 19.07.2012 08:53:00 00:00:11 ECFE7E101BA2 43,32 2,04 -51,44 -61,65 1,6

Pass 19.07.2012 08:53:35 00:00:11 ECFE7E101BBD 41,67 1,04 -48,55 -63,65 2,9

Pass 19.07.2012 08:54:09 00:00:11 ECFE7E101B94 40,96 2,59 -56,16 -67,46 4,3

Pass 19.07.2012 08:54:51 00:00:11 ECFE7E101BD0 42,18 2,93 -51,72 -62,87 6,4

Pass 19.07.2012 08:55:29 00:00:10 ECFE7E101BEA 41,25 4,2 -51,1 -59,4 4,7

Pass 19.07.2012 08:56:12 00:00:11 ECFE7E101BD4 41,54 2,96 -50,22 -62,02 1,6

Pass 19.07.2012 08:56:43 00:00:10 ECFE7E101BB6 41,34 3,38 -49,49 -57,47 5,1

Pass 19.07.2012 08:29:12 00:00:12 ECFE7E101BBC 41,77 1,58 -48,26 -65,9 5,1

Pass 19.07.2012 08:30:13 00:00:10 ECFE7E101B9B 42,81 2,83 -46,27 -64,64 7

Pass 19.07.2012 08:31:09 00:00:10 ECFE7E101BA5 42,59 1,67 -47,34 -63,94 6,8

Pass 19.07.2012 08:36:05 00:00:10 ECFE7E101BB5 42,25 1,71 -46,32 -61,8 6,6

Pass 19.07.2012 08:38:05 00:00:10 ECFE7E101B9D 42,95 1,93 -46,31 -61,84 6,6

Pass 19.07.2012 08:38:52 00:00:11 ECFE7E101BDF 42,84 1,87 -44,56 -63,08 3,9

Pass 19.07.2012 08:41:24 00:00:10 ECFE7E101B8F 41,43 -0,63 -54,59 -68,31 4,1

Pass 19.07.2012 08:42:16 00:00:11 ECFE7E101BE5 40,41 -1,1 -51,94 -65,7 8

Pass 19.07.2012 08:43:22 00:00:11 ECFE7E101BC9 43,24 5,81 -52,16 -66,72 4,9

Pass 19.07.2012 08:44:06 00:00:11 ECFE7E101B9C 43,08 2,29 -46,68 -65,12 4,3

Pass 19.07.2012 09:00:35 00:00:11 ECFE7E101B96 42,86 1,49 -46,19 -64,45 5,5

Pass 19.07.2012 09:01:51 00:00:11 ECFE7E101BA0 42,65 1,87 -49,28 -66,97 7,2

Pass 19.07.2012 09:02:49 00:00:11 ECFE7E101BC1 42,18 1,89 -45,92 -61,12 4,7

Pass 19.07.2012 09:04:14 00:00:11 ECFE7E101B8C 42,26 1,29 -46,89 -59,71 7,4

Pass 19.07.2012 09:05:09 00:00:10 ECFE7E101BE2 41,81 0,8 -54,94 -65,53 5,1

Pass 19.07.2012 09:05:48 00:00:10 ECFE7E101B84 42,1 1,3 -49,45 -62,26 6,8

Pass 19.07.2012 09:08:05 00:00:10 ECFE7E101BCE 42,16 1,56 -48,88 -67,1 4,3

Pass 19.07.2012 09:08:44 00:00:11 ECFE7E101BB2 41,57 1,8 -52,71 -61,68 6,6

Pass 19.07.2012 09:09:17 00:00:11 ECFE7E101BA9 42,2 5,91 -45,64 -65,48 8

Pass 19.07.2012 09:09:47 00:00:11 ECFE7E101B97 43,3 2,76 -46,19 -64,44 4,9

Pass 19.07.2012 09:10:16 00:00:11 ECFE7E101BD3 42,91 1,42 -44,67 -65,58 4,5

Pass 19.07.2012 09:11:26 00:00:10 ECFE7E101B87 42,49 1,25 -54,75 -67,13 1,6

Pass 19.07.2012 09:12:18 00:00:11 ECFE7E101BC8 42,54 3,13 -46,67 -60,22 5,9

Pass 19.07.2012 09:13:02 00:00:11 ECFE7E101BBF 41,62 1,4 -54,63 -64,11 6,4

Vibration Test

Shock Drop Test

ESD Test

Heat shock Test

Final Performance after Tests

ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 6 of 8

Prepared: V. Bay

Approved: O. Jahnke

Panasonic Industrial

Devices Europe GmbH

Date: 18.07.2012

These graphs are representative for all tested DUTs

Legend:

Current (mA) belongs to Current consumption

Voltage (Vdc) belongs to Unom

Conclusion:

DUTs passed this test without any performance loss.

Parameter Deviations after these tests are less than the specified max allowed

deviations

Remark:

Result:

High Temperature Load life

@ +85°C / 85% r H while 1000 hours

monitored with Bias

Temperature Humidity Bias (THB)

THB_Monitoring

ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 7 of 8

Report No.: ISM IR LG04-12

Page: 1 of 1

Drop test of 6 BlueRadios modules from normal production.

Modules drop from

1m for 10 times - each side onto concrete

in a special case which simulates

customer application.

Fall direction:

: OK

: conditional OK

∆

: cover partly away

: cover completely away

: parts broke away (immediate fail)

123456123456123456123456123456

CONCLUSION:

There are no problems after 10 drop trials on each side, totally 60 drops.

There were no visible damages after these drops and functions were OK.

Times of drop test (6th to 10th trial)

Module No.

Falling times

Drop machine:

12345

Falling direction

Department

DEG

Prepared

Investigation Report

BlueRadios Module (ENW89821A6KF)

Falling times

6789

Panasonic Electronic

Devices Europe GmbH

Module No.

Falling direction

Test no. R-6.2

( Drop Test )

Times of drop trials (1st to 5th trial)

Stutterheim

Approved Judgement

17.02.2012

Date

Shock_Drop

ISM IR LG20-12 _BlueRadios_Reliability Report_July2012_2 8 of 8

Investigation Report

Report No.:

ISM IR LG06-12

BlueRadios Module

Panasonic Electronic ( Reliability ESD tests ) Page: 1 of 1

Devices Europe GmbH

Test:

We made ESD test on 8 pcs of BlueRadios module. Three times on each pin.

Before and after each ESD test electrical test were made

ESD measure cabin ESD measure equipment ESD measure object

ESD test R - 8.1 conditions:

4pcs ( each pin with (

2,0 kV)

(

150pF & 1,5k

Ω

ΩΩ

Ω

) ascending until (

+ 3,5kV

)

4pcs ( each pin with (

2,0 kV)

(

150pF & 1,5k

Ω

ΩΩ

Ω

) descending until (

- 3,5kV

)

2,0 kV 2,5 kV 3,0 kV 3,5 kV

X = tested only with this voltage

Result:

All tested Modules are OK after these ESD shoots.

Comments:

BlueRadios wireless modules withstand at least ESD voltages of ± 3,5 kV.

Department Checked Approved Judgement Date

DEG

Stutterheim

ESD

No. E1

Positive

No. E5

No. E4

Positive

No. E2

No. E3

Negative

modules no.

17.02.2012

Negative

Positive

Negative

Positive

No. E6

No. E7

No. E8

Negative

ESD Test

ISM IR LG20 12 _BlueRadios_Reliability Report_July2012_2 BR LE4.0 SXX Blue Radios Reliability Report July2012 2

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