BA63 01 Titelseite FA IdNr5985940.p65 Blum M51P Minipress User Manual
User Manual: Blum M51P Minipress User Manual
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Blum MINIPRESS L L The machine shall only be used by trained personnel who have completely read and understand the manual. BAU0004823171 IDX00 THE MACHINE SHALL ONLY BE USED BY TRAINED PERSONNEL WHO HAVE COMPLETELY READ AND UNDERSTAND THE MANUAL. CONTENTS US Page: A How to use this manual 2 B Safety instructions 3 C Designation of parts 6 D Initial set-up of MINIPRESS áUnpacking and assembly 10 áConnection to compressed air system 13 á Electrical connection 14 áDust extraction 14 E Description of operating panel 15 F Hinge insertion process áDrilling of hinge pattern 18 áHinge insertion 26 G Installation of wing mounting plates 29 H Drilling of line patterns 32 J Service and maintenance 35 K Troubleshooting - What to do, if...? 38 L Appendix á Do-it-yourself worktable 46 áWarranty 47 áTechnical data 48 áWarranty cards -1 %$0,1,35(66)$,G1US $0 How to use the manual A How to use this manual 1. Understanding this manual • THE MACHINE SHOULD ONLY BE USED BY TRAINED PERSONNEL WHO HAVE COMPLETELY READ AND UNDERSTAND THE MANUAL 2. Symbols and their descriptions: Indicates important safety rules which must be followed! ! Indicates an important comment. (G1) Component description code found throughout the manual and on the fold-out pages. The letter corresponds to the section where the component and it’s function is described. • To better identify the machine components, see section C „Designation of parts“. • Each section is marked with a capital letter and a symbol that corresponds to the Table of Contents. Example: G1 is described in section G. B This capital letter indicates the section and is shown on the outer edge of the section. It is intended to aid in searching through the machine manual. 2 %$0,1,35(66)$,G1US $0 Safety instructions Safety instructions Read before operation B • Failure to properly follow all safety rules and procedures in this manual, and all warnings and instructions on the machine, may result in serious personal injury or property damage. Safety decal description • Before connecting your machine to a power source, be sure to read ALL Safety Rules and the instruction manual! • Wear safety glasses or a full face shield when operating this machine. • Keep unauthorized people away from the machine. Only one person at a time must operate the machine. ! DANGER This control box must only be opened by a qualified electrician • Disconnect electrical and pneumatic connections before making any repairs or adjustments. • Electrical connections and maintenance must be performed by a qualified electrician. An electrical diagram is included in the instructions. 3 %$0,1,35(66)$,G1US $0 Safety instructions ! DANGER B • Keep hands and fingers away from drill bits while the machine is power connected, even if it is not running. KEEP HANDS OUT • Never attempt to operate machine without the guards in place. ! DANGER • Never move your hands in the area of pinch points. KEEP HANDS OUT Safety rules • This machine is designed for commercial and industrial applications and shall be used by fully trained professionals only. The machine is only intended for the drilling and insertion of Blum hardware into panels of wood, particle board, or laminated particle board. • Always place operation mode switch to „set up“ position and disconnect the power (unplugged) before performing any work on the drill heads, fences or stops. • Keep work area clean. Cluttered areas and work stations increase the chance of accidents. • The hold-down clamps or other adequate means must be used to secure the panel during the operation. • Observe the location of the control switches and become familiar with their operation. • Wear proper clothing. Do not wear shirts with bulky sleeves and ties that could be caught in moving parts. • Do not wear jewelry when operating this machine. Individuals with long hair should wear a hairnet to protect their hair from moving parts. • Protect yourself from electrical shock. Do not use this machine in damp or wet locations, or expose it to rain. • Consider environmental factors and local laws when setting-up and operating the machine. 4 %$0,1,35(66)$,G1US $0 Safety instructions • Before every use of the machine, make sure that all safety devices and parts of the machine function properly. Any defective safety devices and accessories must be repaired or exchanged by a qualified service technician only. • Do not overreach. Keep proper footing and balance at all times. • This machine, being cord and plug connected is in compliance with OSHA regulations 1910.147 (lock-out / tag-out) and does not require padlocks or other locking devices. • For any question or problem with the machine, contact the Blum Customer Service Department: 1-800-438-6788 • CAUTION: For your own safety, use only those accessories which are recommended or indicated in the manual or Blum sales literature. • All accessories and attachments must be installed as described in the manual to assure a proper and safe operation of the machine. • Maintain tools with care. Keep tools sharp, clean and organized for the best and safest performance. Follow instructions for lubricating and changing accessories. • Protect electrical and pneumatic lines from heat, oil, traffic, sharp edges, etc. • Do not use cables and pneumatic lines for purposes other than those originally intended. • The actual noise levels in your work area may vary. Appropriate hearing protection may be necessary. This determination must be made by the user with consideration for the entire working environment and any applicable regulation. Factors liable to influence current immission levels in the workplace include the length of exposure, the characteristics of the workroom, and other noise sources. 5 %$0,1,35(66)$,G1US $0 B Designation of parts Designation of parts C D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 ... machine base ... base ruler ... clamping lever ... fencing system ... fixing pins for ruler ... indexing plate ... swivel stop ... air filter ... fan ... rotation direction arrow E1 E2 E3 E4 ... main switch ... drill / press stroke button ... hold-down switch ... operation Indicator Lamp F15 F16 F17 F18 F19 F20 F21 ... clamping lever ... fixing pin ... hold-down clamp ... locking screw ... hold-down guard ... fastening screw for ram ... adjustment screw for swing arm F23 ... drill/press unit J1 J2 J3 J4 ... air filter - water trap ... guide shafts ... lubricating nipples ... motor fastening bolts F8 F9 F10 F13 ... swing arm ... drilling depth gauge ... adjustment for drilling depth ... adjustment screw for stroke speed F14 ... adjustment screw for braking stroke 6 %$0,1,35(66)$,G1US $0 Designation of parts D10 D9 E4 F10 F14 F9 E1 E2 E3 F23 J3 F21 F18 F17 F19 D7 C F8 F20 J4 R R D2 D1 F13 F15 D8 F16 D3 J1 D3 D5 J2 D6 D4 7 %$0,1,35(66)$,G1US $0 Designation of parts Designation of parts D7 ... swivel stop D13 ... box support C F3 F5 F6 F7 F11 F12 ... cover caps ... fixing pin for drill head ... lever (to rotate gearbox) ... symbol furniture hinge ... drilling depth stop ... retaining ring G3 ... symbol line boring pattern H3 ... setting gauge J6 ... clutch 8 %$0,1,35(66)$,G1US $0 Designation of parts F5 C G3 F12 F7 F6 H3 F11 J6 4 6 F3 L D13 D7 L 9 %$0,1,35(66)$,G1US $0 Initial set-up of MINIPRESS Unpacking and assembly L H D L L B 1. MINIPRESS footprint H = 27-15/16" B = 24" T = 29-15/16" L T D1 2. Unpack MINIPRESS and fasten it to a suitable table using bolts. • Open the box. • Get an assistant to help you lift MINIPRESS onto the worktable. Warning: The machine weights approx. 82 lbs (37 kg) so make sure that the table is sturdy enough! • Fit M8 bolts through the drill holes (D1) and tighten them. • Do not install MINIPRESS in a damp area but in a dry room. 10 %$0,1,35(66)$,G1US $0 Initial set-up of MINIPRESS 3. D3 D5 2. L D7 D2 3/8 (10 " mm ) L D6 1. 3. Installation of base ruler (D2) 4. Mounting the swivel stops (D7) • Loosen both clamping levers (D3) on the fencing System. • Loosen the locking bolt until the Tnut projects by 3/8“ (10 mm). • Lift locating pin (D5), and slide base ruler (D2), until the locating pin snaps into the center hole of the locating plate (D6). • Tilt the swivel stop against the ruler and raise the stop. • Tighten the locking bolt. • Tighten clamping levers (D3). Note: ! Follow the same procedure to place a stop between two existing stops. 11 %$0,1,35(66)$,G1US $0 D Initial set-up of MINIPRESS D13 D4 D X 5. Assembling the worktable 6. Mounting the box Support (D13) a) Accessory worktable MZA.1000 • Use glue to attach the Box Support (D13) to the rear end of the control box (surface must be dry and oilfree). • Set the fencing System (D4) to position DP. • Place the worktable on the machine base. • Slide the threaded rail into the hollow profiles and hold them while pushing upward. • Fit hex set bolts through the holes in the hollow profiles and fasten the table to the counter-plates (x - gap for chips). b) Do-it-yourself worktable (see page 46) 12 %$0,1,35(66)$,G1US $0 Initial set-up of MINIPRESS Connection to compressed air system D D8 1. Connection of air supply Warning: The drilling unit (F23) moves upward when the steps below are carried out! 2. Setting the working pressure • The working pressure is 6 bar (80 - 100 psi). If the machine is operated either below or above the recommended air pressure, could result in personal injury or damage to the machine. • The compressed air supplied to the machine must be oil free and dry. • Attach a 1/4" I.D. flexible hose onto barbed hose fitting (D8) of the machine. Important: ! A „quick disconnect“ fitting must be installed on the compressed air hose, no more than 10“ (3 m) away from the machine. 13 %$0,1,35(66)$,G1US $0 Initial set-up of MINIPRESS Electrical connection Dust extraction mw mwt mwttttt mmmmtm tmttt ttt tmttttttmt mttt mwttttt mmm mw mwtmwttttt mwmwt mwttttt mmhb nhnhn hhnh nmmtm tmttt ttt tmtttlkl kll lkkltttmt mttt mw mwt mwttttt mmm mw mwt mwtt tttmmhb nhnhn hhnh nmmtm tmttt ttt tmtttlkl kll lkkltttmt mttt mwmwt mwttttt mmm mw mwt mwttttt mmhb nhnhn hhnh nmmtm tmttt ttt tmtttlkl kll lkkltttmt mttt mwmwt mwttt ttmmm mwmwt mwttttt mmhb nhnhn hhnh nmmtm tmttt ttt tmtttlkl kll lkkltttmt mttt mwmwt mwtttttmm mmtm tmttt ttt tmttttttmt mtt mwmwt mwttttt mmhb nhnhn hhnh nmmtm tmttt ttt tmtttlkl kll lkkltttmt mttt mw mwt mwttttt mw mwt mwt mwt mw mwt mw mwt mw mw t XXX V / XX HZ D Warning: Electrical wiring shall be carried out by an authorized electrician only! 1. Electrical connection • Set main switch (E1) to set up position. 1. This machine may be connected to a dust extraction system. • Insert a spiral hose with an inside diameter of 3-1/8“ (80 mm) into the receiving tube and fix it. • If no 3-1/8“ (80 mm) extraction connection is available, use the adapters (illus. 2) supplied with the machine. • Mount a plug conforming to NEC. This machine must be connected through a circuit breaker (see wiring diagram). 1. 2. Important: ! The machine has been prepared for the voltage printed on the label of the connection cable. 3. 14 %$0,1,35(66)$,G1US $0 Desciption of operating panel Description of operating panel E1 E4 set up E1 set up drill/press Auto off E3 drill/press stroke drill/press E2 Auto off drill/press stroke E 2. Designation of operating elements 3. Main switch (E1) • (E1) ... main switch Warning: • (E2) ... press drill / press stroke button The main switch does not disengage the machine from the compressed-air system. • (E3) ... hold-down switch • (E4) ... operation indicator lamp Set up position: Operation indicator lamp (E4) does not light up. machine is in set-up mode. - Motor cannot start. - stroke can be performed. drill / press position: Operation indicator lamp (E4) lights up. machine is in operating mode. - Drilling and insertion of fittings is possible. 15 %$0,1,35(66)$,G1US $0 Description of operating panel E1 D9 E2 D10 set up A drill/press R drill/press stroke Auto off E2 R E Warning: 5. Drill / press stroke button (E2) Keep your hands out of working area (A) of the machine when performing the tasks below! Warning: Keep your hands away from the working area (A) of the machine when pressing the drill / press stroke button. 4. Checking the motor rotation • Set main switch (E1) to drill / press position. By pressing the drill / press stroke button, one of the following preselected operations is carried out. • Briefly touch the drill / press stroke button (E2). • The motor fan (D9) must rotate in the direction of the arrow (D10). + drill/press stroke Note: ! If you press the drill / press stroke button (E2) by only a few mm (1/16"), the drilling and pressing unit will move down at a slower speed. + + drill/press stroke drill/press stroke set-up: main switch to set up position + drill / press stroke button pressed drilling: main switch to drill / press position + drill / press stroke button pressed insertion of fitting: Swing Arm retracted + drill / press stroke button pressed 16 %$0,1,35(66)$,G1US $0 Desciption of operating panel set up drill/press Auto off E3 drill/press stroke E2 E 5. Hold-down switch (E3) Auto off Auto off Pos. Hold-down clamps on Pressing the drill / press stroke button (E2) causes the hold-down clamps to extend automatically. Pos. Hold-down clamps off The clamps remain retracted if you press the drill / press stroke button (E2). 17 %$0,1,35(66)$,G1US $0 Drilling of hinge pattern Drilling of hinge pattern F4 F1 F2 F3 2-1/4" (57 mm) F2 F 1. Necessary parts 2. drill-bit length • drill bits: - one 35 mm dia. rotating clockwise (F1) (marked black). - two 8 mm dia. rotating counterclockwise (F2) (marked orange). • The max length of the drill bits (from bit-tip to adjustment screw) shall be 2 -1/4“ (57 mm). • To correct drill-bit length, adjust screw accordingly. • Two cover caps (F3) • Insertion ram MZM.XXXX (F4). See Blum catalog for correct ram. • Door panel Important: ! All drill bits shall be the same length! • Hinge 18 %$0,1,35(66)$,G1US $0 Drilling of hinge pattern F2 F1 F2 F3 F5 8 8 35 F2 F1 F2 F3 F7 F6 3. Select drill pattern 4. Install drill bits • Pull out fixing pin (F5) on drill head. • Before installing drill bits, always disconnect the machine from it’s electrical source (unplugged). • At the same time, move lever (F6) to symbol for hinge drilling pattern (F7). • Make sure fixing pin (F5) snaps back to lock gearbox position! F • main switch (E1) to set up position. • Push drill bits all the way in to the chucks. Tighten set screw on flat spot of drill-bit shank only. • Use a hex wrench to tighten the fastening screws. (4 mm) • Insert cover cap (F3) into the empty chucks. This keeps set screws in place, and prevents wood chips from accumulating in chucks. 19 %$0,1,35(66)$,G1US $0 Drilling of hinge pattern F10 F9 F 5. Check drilling depth adjustment • Always place operation mode switch to set up position and disconnect the machine from it’s electrical source (unplugged) before performing any work on the drill heads, fences or stops. Auto off • Hold-down switch (E3) to pos. off • Move swing arm (F8) into upper position. • Place door on the worktable clear of drill-head path. • Move drilling depth gauge (F9) against adjustment screw (see drawing 6). • Press and hold the drill / press stroke button (E2) to move head down. • Slide door towards drill bits, and check if the cutting edges of the bits are even with top surface of the door panel. 6. Correcting drilling depth adjustment • If the Cutting edges do not touch the door panel top, correct adjustment. • Correct adjustment lower drilling depth : turn bolt (F10) clockwise deeper drilling depth : turn bolt (F10) counter-cklockwise (One turn on the depth adjustment bolt [E10] equals 1/16“ (2 mm) adjustment.) • Cycle drill / press stroke again, and check adjustment. Important: ! Swivelling out the drilling depth gauge (F9) results in a drilling depth of 1/2“ (12.7 mm). • Release drill / press stroke button 20 %$0,1,35(66)$,G1US $0 Drilling of hinge pattern F12 F13 F11 7. Drilling depth stop (F11) 8. Adjusting the stroke speed Alternatively, drilling depth stops can be mounted to ensure a constant drilling depth. If these stops are mounted, the drilling depth will always be 1/2“ (12.7 mm), regardless of the thickness of the workpiece. Adjustment of the stroke speed is made by means of the knurled screw (F13) at the back of the cylinder. • faster: turn screw (F13) counter-clockwise Mounting the drilling depth stops: • slower: turn screw (F13) clockwise F • Before mounting the depth stops, disconnect the machine from it’s electrical source (unplugged). • Main switch to setup position. • Remove the drill bit. • Push the drilling depth stops into the keyholes of the retaining ring (F12) until they won’t go any further and turn them by 90°. ! Important: The drill bit length must be set to 2-1/4“ (57 mm) (see section F, item 2). The drilling depth adjuster (F10) bolt must not stop before the drilling depth is reached (turn it back by a sufficient amount). 21 %$0,1,35(66)$,G1US $0 Drilling of hinge pattern E1 F9 E2 A R F14 R F 9. Checking the pneumatic brake 10. Adjusting the pneumatic brake The pneumatic brake causes the drill head to slow down just before the drill bits penetrate the wood. (This ensures chip-free holes and longer bit life.) To adjust the pneumatic brake, use the screw (F14) on the left side of the cylinder. • Always place operation mode switch to set up position and disconnect the machine from it’s electrical source (unplugged) before performing any work on the drill heads, fences, stops, or pneumatic break. • Hardwood: turn screw (F14) clockwise for major deceleration of drill stroke. • Softwood: turn screw (F14) counter-clockwise for minor deceleration of drill stroke. • Main switch (E1) to set up position. • Keep hands and fingers away from drill bits while the machine is power connected, even if it is not running. • Swivel out the drilling depth gauge (F9). • Press the drill / press stroke button (E2) and watch stroke. 22 %$0,1,35(66)$,G1US $0 Drilling of hinge pattern F15 0 F16 10 DP 20 MB 30 SY 40 SY MB DP SY MB DP 50 Pos. 1/2 Pos. 3/4 Pos. 5 F16 11. Fencing System (D4) adjustments 12. Fixed positions of the stop system • Always place operation mode switch to set up position and disconnect the machine from it’s electrical source (unplugged) before performing any work on the drill heads, fences, stops, or pneumatic break. • Always place operation mode switch to set up position and disconnect the machine from it’s electrical source (unplugged) before performing any work on the drill heads, fences, stops, or pneumatic break. • Release both clamping levers (F15). Pos. 1 = 5 mm (3/16“) Lock the fixing bolts (F16) into place and pull the stop system forward. • Pull out the fixing pins (F16) on both sides and set the stop system (D4) to MB. Note: ! The fencing system includes 5 fixing positions. (see point 12 ) • Tighten the clamping levers (F15) on both sides. Pos. 2 = 9 mm (3/8“) Lock the fixing bolts (F16) into place and push the stop system backward. Pos. 3 = 20 mm (13/16“) Lock the fixing bolts (F16) into place and pull the stop system forward. Setting: ‘DP’ Pos. 4 = 23.5 mm (15/16“) Lock the fixing bolts (F16) into place and push the stop system backward. Setting: ‘MB’ Pos. 5 = 37 mm (1-7/16“) Lock the fixing bolts (F16) into place. Setting: ‘SY’ 23 %$0,1,35(66)$,G1US $0 F Drilling of hinge pattern D2 D7 R L F 13. Setting the swivel stops (D7) • Always place operation mode switch to set up position and disconnect the machine from it’s electrical source (unplugged) before performing any work on the drill heads, fences, stops, or pneumatic break. Set the swivel stops (D7) to the required dimension and secure them. 14. Place the door on the worktable and slide it until positioned at the stop. Note: ! For work pieces with grooves or radii (see illus.), the stop face can be increased by pulling the stop lock forward. Note: ! The reading edge is on the inside of the swivel part! 24 %$0,1,35(66)$,G1US $0 Drilling of hinge pattern F18 F17 F19 X 15. Adjust hold down clamps (F17) F • Loosen clamp screw (F18). • Position clamp over panel surface. • Position clamp over panel surface, no more than 6 mm (1/4"). • Tighten clamp screws (F18). 25 %$0,1,35(66)$,G1US $0 Hinge insertion Hinge insertion F8 F20 F 16. Mount insertion ram onto swing arm (F8) in upright position • Place ram over fixing bolts (F20) on swing arm (F8) and tighten. • Make sure that ram adjustment screws sit on fixing bolt. 17. Attaching the hinge on to the ram. 26 %$0,1,35(66)$,G1US $0 Hinge insertion F21 E1 F9 E2 F8 E3 R F22 A R D7 F8 18. Drilling 19. Check alignment of swing arm (F8) WARNING! To avoid serious injury, all items must be removed from the working area of the machine, except the workpiece! Keep your hands out of working area (A). F • Move Swing Arm (F8) down to stop • Make sure the hinge is aligned with the drilled hole. • There are two possibilities which could cause misalignment: • Swivel out the drilling depth gauge (F9). • Set the main switch (E1) to drill / press position. • Set the hold-down switch (E3) to pos. off Auto off a) Swing arm (F8) is not vertical: adjust screw (F21). b) Insertionram is off center: adjust ram adjustment screws (F22). • Be sure to swivel the swing arm (F8) upward. Note: • When drilling, keep one hand against the outside edge of the door nearest to you (outside of zone A) and push it against the swivel stops - D7. • Press the drill / press stoke button (E2) until the drilling depth is reached. ! If you press the drill / press stroke button (E2) by only a few mm (1/16"), the drilling and pressing unit will move down at a slower speed. • Release the drill / press stroke button 27 %$0,1,35(66)$,G1US $0 Hinge insertion E1 F9 E2 F8 E3 R A R D7 F 19. Hinge insertion WARNING! To avoid serious injury stay clear of drilling area and all pinch points (zone A) except the workpiece. • When inserting hinge, keep one hand on the drill / press stroke button (E2) and the other hand on the swing arm (F8) or on the edge of the door nearest you until the hinge is totally pressed in (outside of zone A). • Release drill / press stroke button. • Move swing arm (F8) up. • Release the hold-down clamps by briefly touching the hold-down switch (E3). 28 %$0,1,35(66)$,G1US $0 Installation of wing mounting plates Installation of wing mounting plates with system screws G1 G2 F3 F3 G2 G1 F3 5 5 G1 G2 F3 F6 G3 1. Necessary parts 3. Change drill pattern • Drill bits: - one 5 mm dia. rotating clock wise (G1) (marked black) - one 5 mm dia. rotating counter clockwise (G2) (marked orange) • Pull out fixing pin (F5) on drill head. • Three cover caps (F3) • Make sure, fixing pin snaps back to lock gearbox position. G • At the same time, move lever (F6) to Symbol for line boring pattern (G3). • Cabinet side panel • Mounting plates with system screws 4. Install drill bits (see section F- point 4) 2. Drill-bit length (see section F- point 2) 5. Check drilling depth adjustment (see section F - points 5/6/7) 6. Check pneumatic brake setting (see section F -point 8/9/10) 29 %$0,1,35(66)$,G1US $0 Installation of wing mounting plates F15 D5 L D6 16 16 F16 D5 16mm D6 SY G 16 16 L 7. Setting the fencing system (D4) 8. Setting the swivel stops (D7) • Always place operation mode switch to set up position and disconnect the machine from it’s electrical source (unplugged) before performing any work on the drill heads, fences, stops, or pneumatic break. • Always place operation mode switch to set up position and disconnect the machine from it’s electrical source (unplugged) before performing any work on the drill heads, fences, stops, or pneumatic break. • Release both clamping levers (F15). a) If the lower edge of the door is to be flush with the lower edge of the cabinet, only the base ruler (D2) needs to be repositioned. • Pull out both fixing pins (F16) and set the stop system (D4) to SY. • Firmly tighten both clamping levers (F15). This fixed setting provides for a drilling distance of 1-7/16“ (37 mm). Repositioning the base ruler: • Release the two clamping levers (D3) which hold the ruler in place. • Lift up the fixing pin (D5) and move the ruler (D2) in the direction of the outer drill bit until the fixing pin (D5) locks into the outer drill hole of the indexing plate (D6). • Firmly tighten clamping levers (D3). ! Note: This step compensates for the 0-point offset of the wing mounting plate (see illus. 8). 30 %$0,1,35(66)$,G1US $0 Installation of wing mounting plates D3 E1 F9 D5 D3 E2 F8 X D5 E3 L 16 16 R D6 D7 R A X b) If the lower edge of the door is to be longer or shorter than the lower edge of the cabinet, the stops (D7) must be adjusted accordingly by the difference in dimension. In addition, the base ruler (D2) must be repositioned. 9. Place the cabinet side on the worktable and slide it to the stop (see section F - point 14) G 10. Set the hold down clamp over panel surface, no more than 6 mm (1/4"), (see section F - point 15). Positioning the stops and ruler: • Relocate the stops by dimension (x). • Release the two clamping levers (D3) which hold the ruler in place. • Lift up the fixing pin (D5) and move the ruler (D2) in the direction of the outer drill bit until the fixing pin (D5) locks into the outer drill hole of the indexing plate (D6). 11. Drilling (see section F - point 18) 12. Releasing the hold-down clamps • Briefly touch the hold-down switch (E3). • Slide the cabinet side to the next stop. Note: ! This step compensates for the 0-point offset of the wing mounting plate (see illus 8). 31 %$0,1,35(66)$,G1US $0 Drilling of line patterns Drilling of line patterns H2 H3 H1 H2 F3 H2 H2 H1 H2 F3 5 5 5 H1 H2 F3 F6 G3 H 1. Necessary parts 3. Change drill pattern • Drill bits: one 5 mm dia. rotating clockwise (H1) (marked black) two 5 mm dia. rotating counter clockwise (H2) (marked orange) • Pull out fixing pin (F5) on drill head. • Two cover caps (F3) • Make sure, fixing pin snaps back to lock gearbox position. • Distance gauge for positioning stops (H3). • At the same time, move lever (F6) to symbol for line boring pattern (G3). 4. Install drill bits (see section F - point 4) • Cabinet side panel 2. Drill bit length (see section F - point 2) 5. Check drilling depth adjustment (see section F - points 5/6/7) 6. Check pneumatic brake setting (see section F - points 8/9/10) 32 %$0,1,35(66)$,G1US $0 Drilling of line patterns F15 D7 F16 L L SY 7. Adjust fencing system (D4) • Always place operation mode switch to set up position and disconnect the machine from it’s electrical source (unplugged) before performing any work on the drill heads, fences, stops, or pneumatic brake. • Release clamping levers (F15). H3 8. Adjust positioning stops (D7) (see section F - point 13) 9. Line boring • Use Distance Gauge (H3) to set additional positioning stops. This will set a 3-3/4“ (96 mm) distance between the stops and provide a consecutive 1-1/4“ (32 mm) line boring pattern. • Pull out locating pin (F16), and adjust fencing system (D4) to pos. SY. • Tighten clamping levers (F15). With this adjustment, the distance between fence and the centerline of the drill bits is 37 mm. 33 %$0,1,35(66)$,G1US $0 H Drilling of line patterns E1 F9 E2 F8 E3 R A D7 R 10. Slide cabinet side panel against the fence until positioned at the stop (see section F- point 14) 11. Adjust hold down clamps (F17) (see section F - point 15) H 12. Drilling (see section F - point 18) 13. Releasing hold down clamps • Briefly touch the down-hold switch (E3). • Position cabinet side panel to the next stop. 34 %$0,1,35(66)$,G1US $0 Service and maintenance Maintenance J3 J1 J2 1. Maintenance • During all maintenance operations, disconnect the machine from it’s electrical source (unplugged). Re-connect only for testing. • The guide elements (J2) must be cleaned regularly with a dry cloth to remove dust. (Do not use cleaners or solvents) • Regularly remove drilling dust from the machine. • Before every use of the machine, check the air filter unit (J1) for water which may accumulate in the filter unit. Empty the unit if necessary. J • Before every use of the machine, check the pneumatic lines and electrical lines for damage. 35 %$0,1,35(66)$,G1US $0 Service and maintenance J5 J4 J6 2. Replacing a damaged clutch The clutch is defective if: • The drill bits get jammed in the workpiece while the motor fan (D9) keeps on rotating. Warning ! Replace defective or damaged parts immediately! Use only original BLUM parts for replacement! J • Set main switch to set up position. • When replacing a damaged clutch, machine must be disconnected from it’s electrical power source and from it’s compressed air supply and pressure released from machine (use filter bowl drain). • Remove drill bit. • Release the four lateral fastening bolts (J4) from the motor (requires about 4 complete turns). • Lift the motor and rest it on the control system. Warning: Secure the motor against dropping! • Remove the damping ring (J5). • Remove the old clutch (J6). • Mount the new clutch (J6) on the shaft (ensure correct position between clutch and shaft). • Insert the damping ring (J5). • Position the bottom part of the clutch ready to receive the motor. • Place the motor on the bottom part of the clutch and make sure that it rests properly on the flange. • Tighten the four lateral fastening bolts (J4). 36 %$0,1,35(66)$,G1US $0 Service and maintenance J7 J8 3. Replacing the operation indicator lamp • Disconnect the machine from the electrical supply. • Set the main switch to set up position. • Remove the lamp cover (J7) by releasing the screw. J • Remove the defective lamp (J8). (Push and turn counter-clockwise). • Install a new lamp (J8). (Push and turn clockwise). • Reattach the cover (J7) of the operation indicator lamp. 37 %$0,1,35(66)$,G1US $0 Troubleshooting - What to do, if ...? Fault during drilling Fault Cause of fault Eliminating fault Remarks • Check setting of the depth adjustment bolt See chapter F F-10 • Drilling depth gauge swung in • Swing out drilling depth gauge See chapter F F-9 • Drill shorter than 2-1/4“ (57 mm) • Adjust drill bit See chapter F • Drill bits not completely pushed into the chucks • Clean chucks and push drill bit completely into the chuck See chapter F • Panel thickness is different than assumed thickness (e. g. 9/16“ (15 mm) instead of 5/8“ (16 mm)) • Check panel thickness No comments • Adjust drilling depth if necessary See chapter F • Use drilling depth stop See chapter F • Machine hits an object during down stroke • Remove object No comments • Drill / press stroke button was released before drilling depth was reached • Press the drill stroke button until the drilling depth is reached No comments • Worktable lower than • Build up the 15/16“ (24 mm) worktable to 15/16“ (24 mm) height No comments • Drilling depth is not • Setting of depth reached adjustment bolt is wrong K 38 %$0,1,35(66)$,G1US $0 Troubleshooting - What to do, if ...? Fault during drilling Fault Cause of fault Eliminating fault Remarks • Pneumatic brake is set too tight • Slightly open the throttle valve See chapter F • Check position of fence stops and adjust if necessary No comments • Ruler incorrectly set • Adjust ruler No comments • Wood chips are between the fence and the fence supports • Remove wood chips and dirt from fence support No comments • Fencing System incorrectly set • Check setting and if necessary rectify See chapter F • The fence extension is not installed properly • Check fence extension and fence extension supports No comments • Check the distance between the rulers No comments • Allow fixing pin for drill head to engage See chapter F • Drilled holes are • The fence stops are off-center or hole set wrong position is incorrect • Gear box does not engage • Location pin does not • Check position of engage into the the location pin locating plate K See chapter D and G 39 %$0,1,35(66)$,G1US $0 Troubleshooting - What to do, if ...? Fault during drilling Fault Cause of fault Eliminating fault Remarks • Drilled holes too large, oval or ragged • Drill bit diameter too large • Check drill bit diameter No comments • Drill bit is bent • Replace drill bit No comments • Drills bits are dull • Regrind or replace drill bit No comments • Stroke speed too high for drilling • Adjust stroke speed See chapter F • The panel was drilled • Adjust drilling depth through completely No comments • Gearbox shafts are bent • Replace gearbox No comments • Panel material other than stated in the intended use of this machine was used • Only panels of No comments wood, particle board or laminated particle board are to be used • Down stroke speed during drilling is too fast • Adjust down stroke brake properly See chapter F • The clutch is damaged (the drill bits get jammed in the workpiece while the motor fan keeps on rotating) • Replace defective clutch See chapter I • Drill bits get stuck in the panel K 40 %$0,1,35(66)$,G1US $0 Troubleshooting - What to do, if ...? Fault during drilling Fault • Drill bit cannot be inserted in to the chuck. Cause of fault Eliminating fault Remarks • Drill bits are dull • Replace or resharpen drill bits No comments • Wrong motor rotation • Correct the motor rotation See chapter D • Wrong handed drill bits are used • Install left hand drill bits into chucks marked in orange and right hand drill bits into chucks marked in black No comments • Motor connected to wrong voltage • Check the main voltage and compare with motor data. If voltage wrong, replace machine See electrical schematic • Drill chuck very dirty • Clean drill chuck Use cover cap! No comments • Drill shank diameter too large • Replace drill bit No comments K 41 %$0,1,35(66)$,G1US $0 Troubleshooting - What to do, if ...? Fault during Hinge insertion Fault Cause of fault Eliminating fault Remarks • Adjust air pressure to 6 bar (80-100 psi) No comments • Remove object from path of insertion ram or swing arm • Check drilling distance No comments • The surface of the panel is too hard • Countersink holes Use countersink bit • The drilling depth is not deep enough • See point: Wrong drilling depth No comments • The diameter of the drill bits is too small • Check drill bits and replace if necessary No comments • The insertion ram is off-set or installed wrong • Adjust insertion ram See section F • The panel moved on • Adjust hold-down the work table before clamps so panel the insertion cycle does not move during the operation See section F • Shavings in holes • Check the shavings air jet • drill deeper, if possible No comments • Insertion ram or swing arm is displaced or twisted • Adjust insertion ram or swing arm See section F • Hinges or fittings • Air pressure is not cannot be inserted sufficient at all, or can only be inserted with • The insertion ram or difficulties the swing arm is hitting an object K 42 %$0,1,35(66)$,G1US $0 Troubleshooting - What to do, if ...? Functional fault Fault Eliminating fault Remarks • Motor does not run • Machine not connected to electrical source Cause of fault • Connect machine to electrical source No comments • Machine not connected to air supply • Connect machine to air supply No comments • Circuit breaker has been thrown or fuse has expired • Switch on or replace fuse No comments • Fuse under the control panel has expired • Repair by authorized See electrical electrician or Blum schematic repair center • Switch not on • Main switch on Pos.1 See section E • Swing arm is moved down • Move swing arm up See section F • Motor connected to wrong voltage • Check main voltage and compare with motor data. Replace machine if voltage is wrong See electrical schematic • Replace motor by authorized electrician or return to Blum repair center No comments • Motor defective K 43 %$0,1,35(66)$,G1US $0 Troubleshooting - What to do, if ...? Functional fault Fault Cause of fault Eliminating fault Remarks • Motor overheats • Motor connected to wrong voltage • Check main voltage and compare with motor data. If voltage is wrong, replace machine See electrical schematic • Drilling in hard wood with too great a stroke speed • Adjust stroke speed See section F • Machine does not cycle when the drill / press stroke button is activated K • Motor is so dusty that • Clean dust off machine cooling is not possible No comments • Machine not connected to air supply • Connect machine to air supply See section D • Air pressure not sufficient • Adjust air pressure (min 80 psi to max 100 psi) See section D • Hose has a kink in it • Examine air hose No comments • Throttle valve of the pneumatic brake is closed • Adjust pneumatic brake See section F 44 %$0,1,35(66)$,G1US $0 Troubleshooting - What to do, if ...? Functional fault Fault • Hold-down clamp malfunctions Cause of fault Eliminating fault Remarks • Drill / press stroke valve defect • Repair by Blum repair center No comments • Cylinder defect • Repair by Blum repair center No comments • Wrong switch position • Check switch position See section E • Hold-down clamp valve defect • Repair by Blum repair center No comments • Replacing the lamp See section J • Replace control circuit fuse by an authorised electrician only No comments • Operation indicator • Operation indicator lamp does not light lamp defective • Control circuit- fuse defective • Air filter connection • Angle screw does not • Replace angle seal leaks screw or use sealing agent • Shavings air jet is too weak • Gearbox is defective No comments • Other faults • Replace air filter No comments • Air hose is kinked or there is a leaky connection somewhere • Replace the air hose No comments • Shavings air jet is misadjusted • Reset shavings air jet by turning the air hose No comments • Bearings, gears or spindles are defective • Replace gearbox No comments 45 %$0,1,35(66)$,G1US $0 K Appendix Do-it-yourself-worktable 200 198.5 205 45 198.5 X 24 18 11 9 14 Detail X • Use plywood or laminated wood for the worktable! L • Use M8 bolts with nuts and washers to secure the worktable, or order the Blum mounting set MZA.1002. 46 %$0,1,35(66)$,G1US $0 Appendix Limited warranty The Blum MINIPRESS has been manufactured using the highest quality materials to provide long lasting performance. Rigorous quality controls and a final inspection ensures that each machine is delivered in good working condition. These quality control measures enable Blum to offer this one year limited warranty on the machine, starting with the date of delivery. (Please return the enclosed „Warranty Reply Card“ to our address). The Blum MINIPRESS is warranted to be free of defects in materials and workmanship for a period of one year from the date of purchase. This warranty is in lieu of any other warranties expressed or implied. This warranty does not include any implied warranties of fitness or merchantability, such warranties are specifically excluded. In no event shall Blum be liable for any incidental or consequential damages, damage in transportation, damage from misuse or improper handling of machine, lost production time or materials, parts which are subject to normal wear (such as drill bits), or for any other damages directly or indirectly arising from the sale, exept as provided specifically in this warranty. Some portions of this warranty may not be applicable due to provisions of State Law. The non-applicability of any portion of this warranty shall not affect the remaining terms and conditions of the warranty. Any damages under this warranty shall be limited to a maximium of the purchase price of the machine. Should any defect be found in the machine, please submit to Blum, in writing, the reference number, the serial number, and the name of the distributor from whom the machine was purchased. Replacement parts included under this warranty will be furnished, free-of-charge. L This warranty is also subject to the specific terms and conditions set forth in the purchase agreement for this equipment. The warranty language in the purchase agreement shall govern in the event of any difference in terms. 47 %$0,1,35(66)$,G1US $0 Appendix Technical Data 1. General data 3. Maximum thickness of workpiece • Voltage: See type plate • Drilling only 1-3/4“ (45 mm) • Power supply: See type plate • Connected load motor 1.1 kW • Insertion of fittings depending on fitting max. 13/16“ max. (20 mm) max. 1-1/4“ max. (32 mm) • rpm See type plate • Compressed air: 80 - 100 psi • Air consumption: 1.5 liters per cycle 4. Maximum drilling distance • Drilling distance center spindle: (-3/16“) - 2-1/2“ (-5mm) - 64 mm 5. Maximum drilling diameter Important: ! Provide a 16 A backup fuse breaker. • Maximum drilling diameter 1-3/8“ (35 mm) 6. Accessories 2. Weight and measurements • Weight: • For accessories see BLUM catalog m = 81 lbs (37 kg) • Dimensions: H = 27-15/16" (710 mm) W = 24" (610 mm) D = 29-15/16" (760 mm) L 48 %$0,1,35(66)$,G1US $0 Appendix L 49 %$0,1,35(66)$,G1US $0 Appendix L 50 %$0,1,35(66)$,G1US $0 Appendix L 51 %$0,1,35(66)$,G1US $0 Appendix L Subject to change without notice! IDNR: 598.608.0 BAU0004822774 IDX:01 BA63.02 EN-US / 08.06 Printed in Austria 52 %$0,1,35(66)$,G1US $0 MINIPRESS MP FA 3x460V 60Hz SCHALTSCHEMA / CIRCUIT DIAGRAM SCHÉMA ÉLECTRIQUE / ESQUEMA DE CONEXIONES SCHEMA ELETTRICO / KYTKENTÄKAAVIO File: Schema MP FA 3x460V CSA.p65 S1 L1 L2 L3 PE schwarz - black 1 2 weiss - white 3 4 rot - red 5 6 7 8 grün - green 460V 0V PE 0,1AT prim: 460V 50/60Hz sek: 230V, 10VA T1 0,1AT 230V 0V 1S2 1 4 H1 2 P A1 1 3 5 13 A2 2 4 6 14 K1 Änderungen vorbehalten ! W1 W2 U2 V2 3~ File: MP FA 3x460V.FH9 S1 T1 F1, F2 1S2 H1 K1 M1 U1 V1 690V IEC, 600V UL/CSA 460V/230V, 15VA 250V, Ø5x20mm, 0,1AT 250V/6A, G1/4" 230VAC 400V (max.690V), 12A 1,1kW, 3x460V Id. Nr. 5986300 3x460V 3x460V 60Hz M1 2,3A, 1,1kW, 3275 Upm 4552380 5994850 3809200 3988890 2456160 2456300 3282959 Printed in Austria Schema MP FA 3x460V CSA/06.04-tg BAU0004966023 IDX:00 MINIPRESS MP FA 3x460V 60Hz PNEUMATIKSCHEMA / PNEUMATIC DIAGRAM SCHÉMA PNEUMATIQUE / ESQUEMA DEL CIRCUITO NEUMATICO SCHEMA PNEUATICO / PAINEILMAKAAVIO File: Schema MP FA 3x460V CSA.p65 2A1 ø8/6 1A 2A2 ø80x105 1 1S2 1V5 ø25x25 2 1V3 1 1V1 ø6/4 1V2 2 4 1-10 bar / 3 bar 2V1 A 2 Y 1Z 5 1 3 1 P 3 R ø6/4 0-10bar 0Z 0V p = 6bar (p min = 5bar/p max = 7bar) 0Z1 File: MP EA Pneumatik.fh9 0 0V 0Z 0Z1 1A 1V1 1V2 1V3 1V5 1S2 2V1 2A1 2A2 Änderungen vorbehalten ! ø8/6 Gr.3 G1/8" G1/8", 5µm G1/8", DM40, 0-10 G1/8" G1/8" M5 G1/8" G1/8" G1/4", 250V/6A G1/8" G1/8" G1/8" Id. Nr. 5986300 0474060 1799490 3975560 4398790 2454384 8585365 3976000 3988600 2454970 3988890 1800330 2285329 li/left 2285679 re/right Printed in Austria Schema MP FA 3x460V CSA/06.04-tg SCHALTSCHEMA / CIRCUIT DIAGRAM SCHÉMA ÉLECTRIQUE / ESQUEMA DE CONEXIONES SCHEMA ELETTRICO / KYTKENTÄKAAVIO MINIPRESS MP FA 3x220V File: Schema MP FA 3x220V CSA.p65 S1 L1 L2 L3 schwarz - black 1 2 weiss - white 3 4 rot - red 5 6 7 PE grün - green 8 PE F2 T1,6A T1,6A F1 1S2 1 4 H1 2 P A1 1 3 5 13 A2 2 4 6 14 U1 V1 W1 W2 U2 V2 K1 3~ File: MP FA 3x220V CSA.FH9 S1 F1, F2 1S2 H1 K1 M1 Änderungen vorbehalten ! 690V IEC, 600V UL/CSA 250V, Ø5x20mm, 1,6AT 250V/6A, G1/4" 230VAC 400V (max.690V), 12A 1,1kW, 3x220V Id. Nr. 5986240 3x220V 3x220V 60Hz M1 4,7A, 1,1kW, 3275 Upm 4552380 1788700 3988890 2456160 2456300 3247969 Printed in Austria Schema MP FA 3x220V CSA/06.04-tg BAU0004966005 IDX:00 MINIPRESS MP FA 3x220V PNEUMATIKSCHEMA / PNEUMATIC DIAGRAM SCHÉMA PNEUMATIQUE / ESQUEMA DEL CIRCUITO NEUMATICO SCHEMA PNEUATICO / PAINEILMAKAAVIO File: Schema MP FA 3x220V CSA.p65 2A1 ø8/6 1A 2A2 ø80x105 1 1S2 1V5 ø25x25 2 1V3 1 1V1 ø6/4 1V2 2 4 1-10 bar / 3 bar 2V1 A 2 Y 1Z 5 1 3 1 P 3 R ø6/4 0-10bar 0Z 0V p = 6bar (p min = 5bar/p max = 7bar) 0Z1 File: MP EA Pneumatik.fh9 0 0V 0Z 0Z1 1A 1V1 1V2 1V3 1V5 1S2 2V1 2A1 2A2 Änderungen vorbehalten ! ø8/6 Gr.3 G1/8" G1/8", 5µm G1/8", DM40, 0-10 G1/8" G1/8" M5 G1/8" G1/8" G1/4", 250V/6A G1/8" G1/8" G1/8" Id. Nr. 5986240 0474060 1799490 3975560 4398790 2454384 8585365 3976000 3988600 2454970 3988890 1800330 2285329 li/left 2285679 re/right Printed in Austria Schema MP FA 3x220V CSA/06.04-tg SCHALTSCHEMA / CIRCUIT DIAGRAM SCHÉMA ÉLECTRIQUE / ESQUEMA DE CONEXIONES SCHEMA ELETTRICO / KYTKENTÄKAAVIO MINIPRESS MP FA 1x220V File: Schema MP FA 1x220V CSA-ATB.p65 S1 L1 N PE black 1 2 white 3 4 5 6 7 8 green PE F1 T1,6A 1 1S2 4 X1 P 2 A1 1 3 5 13 A2 2 4 6 14 K1 H1 X2 C T4 T5 T8 S1 F1 1S2 H1 K1 M1 C Änderungen vorbehalten ! 690V IEC, 600V UL/CSA 250V, Ø5x20mm, 1,6AT 250V/6A, G1/4" 230VAC 400V (max.690V), 12A 1,1kW, 220V/60Hz 25µF, 400VDB Id. Nr. 632.075.0 L T1 1~ File: MP FA 1x220V-ATB.FH9 N M1 1x220V 60Hz, S6-60% 6,5A, 1,48HP, 3420RPM C 25µF 400VDB 4552380 1788700 3988890 2456160 2456300 3244009 2649801 Printed in Austria Schema MP FA 1x220V CSA-ATB/07.04-tg BAU0005694594 IDX00 MINIPRESS MP FA 1x220V PNEUMATIKSCHEMA / PNEUMATIC DIAGRAM SCHÉMA PNEUMATIQUE / ESQUEMA DEL CIRCUITO NEUMATICO SCHEMA PNEUATICO / PAINEILMAKAAVIO File: Schema MP FA 1x220V CSA-ATB.p65 2A1 ø8/6 1A 2A2 ø80x105 1 1S2 1V5 ø25x25 2 1V3 1 1V1 ø6/4 1V2 2 4 1-10 bar / 3 bar 2V1 A 2 Y 1Z 5 1 3 1 P 3 R ø6/4 0-10bar 0Z 0V 0Z1 File: MP EA Pneumatik.fh9 0 0V 0Z 0Z1 1A 1V1 1V2 1V3 1V5 1S2 2V1 2A1 2A2 Änderungen vorbehalten ! p = 6bar (p min = 5bar/p max = 7bar) ø8/6 Gr.3 G1/8" G1/8", 5µm G1/8", DM40, 0-10 G1/8" G1/8" M5 G1/8" G1/8" G1/4", 250V/6A G1/8" G1/8" G1/8" Id. Nr. 632.075.0 0474060 1799490 3975560 4398790 2454384 8585365 3976000 3988600 2454970 3988890 1800330 2285329 li/left 2285679 re/right Printed in Austria Schema MP FA 1x220V CSA-ATB/07.04-tg BAU0005694594 IDX00 Blum, Inc. 7733 Old Plank Rd. Stanley, NC 28164 toll free 800-438-6788 local 704-827-1345 fax 704-827-0799 internet www.blum.us Subject to change without notice! IDNR: 598.594.0 BAU0004823171 IDX:00 BA63.01 EN-US / 12.03 Printed in Austria
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