Briggs & Stratton Portable Generator Year 2010 Resource Guide

User Manual: Briggs & Stratton Portable Generator Year 2010

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CUSTOMER EDUCATION

2010-11 VOCATIONAL EDUCATION RESOURCES

ENGINE TRAINING KITS

TEXTBOOKS

COURSE OUTLINES

DVDs, CBTs, POWERPOINTS

INSTRUCTOR TRAINING

ONLINE SALES CATALOG

Briggs & Stratton has developed a powerful and flexible private web-based portal for its

family of products, ThePowerPortal.com.

FEATURES

➤

Secure, on-demand, 24x7 access to meaningful

information and functions for all of our products.

➤

Interact via the internet for a variety of

business transactions.

➤

Here is a glimpse of the available features on

the brands for which you provide sales and/or

service for:

•

Brand specific product registration & rebate submission

•

eClaim - electronic warranty claim filing for engines and

end products

•

E-parts - service parts and/or whole goods look-up and ordering

•

Technical publications search

•

Re-powering and replacement engine look-up

•

1,000s of technical and service documents

Your “One Stop” Information Source

ThePowerPortal.com

E-PARTS LOOK-UP

WHAT’S NEW?

CHANGE BRAND FEATURE

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Scan the tag to right.

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1

INTRODUCTION

Briggs & Stratton Educational Philosophy 2

Air-Cooled Engine Industry Opportunities 3

TRAINING KITS

Basic Starter 5

CE9001 OHV Engine 6

CE9028 OHV Engine Upgrade Module 8

CE9039 L-Head Engine 9

CE9040 OHV Engine 10

CE9041 OHV Engine Replacement 11

CE9042 Portable Generator 12

CE9047 L-Head Replacement 13

CE9053 Super Sized OHV Replacement 14

CE9054 Super Sized L-Head Replacement 15

CE9056 Vanguard™ V-Twin OHV 16

CE9059 L-Head Horizontal Engine 17

Quick Reference Kit Guide 18

CE9015 Alternator 19

CE9018 Ignition Armature 19

CE9024 Single Circuit Carburetor 19

CE9025 Dual Circuit Carburetor 19

TEACHING AIDS

Books and Manuals 20

DVDs - Theory Programs 22

DVDs - Maintenance & Troubleshooting 24

Computer-Based Training CDs 26

PowerPoint Training CDs 27

FACTORY SERVICE TRAINING

Beginner Vo-Ed Instructor School 28

Advanced Engine Technology 29

Experienced Vo-Ed Instructor School 30

Course Schedule, Package Amenities & Fees 31

Factory Service Training Courses Application 32

MISCELLANEOUS

Basic Training Starter Kit Application 33

Engine Donation Agreement Form 34

Authorized Field Service Schools, Product Update Seminars & EETC 35

Specialty Tools 36

Identity Materials 38

TABLE OF CONTENTS

2

Nobody Provides More Training Resources On Small Engines

Our Training Kits are specifically built for you to use in your classroom and lab. They are

designed with an unparalleled level of educational material, aimed at reducing your time

spent writing curriculum, creating presentations and lab sheets.

Benefits of using Briggs & Stratton® Training Kits in your classroom may include:

 •Allmaterialsaredevelopedwithyouandthestudentinmind–ourmaterials

make complex issues easier to teach.

 •Dailylessonplanswilltakeyouthroughthesemester.Thesewerecreatedby

working with veteran teachers with years of industry experience.

 •Readytousestep-by-stepteardownandassemblyscriptedlabprocedures.

 •PowerPointpresentationthatfollowsthetextbook.

 •Engagingvideoandanimationsthathelpclarifydifcultconceptsandwillexcite

your students’ interest.

 •Providedtoollisttakestheguessworkoutandreducesyouroperating cost.

 •Over100yearsofexperiencefromthesubjectmatterexpertswholiterallywrote

the book(s) on small engines.

 •Keepcurrentwithindustryandgovernmentstandards.

Curriculum relevancy becomes increasingly important as your program is being

squeezed by inflation and budget cuts. Offering a program in small engines will help

reinforce many of the core educational competencies. Students will be exposed to

Reading,Mathematics,ChemistryandPhysicsastheyareappliedintherealworld.

Some examples include:

 •Science:Howgasolinechangesfromaliquidtoavapor

 •Science:Electricity,electronow,voltage,resistance,AC&DCcurrent,

electromagnetism

 •Chemistry:Howgasolineprovidesheatenergy

 •Physics:Linearandrotarymotion

 •Physics:Torqueasameasurementofforce

 •Mathematics:Howtomeasurematerialstowithin.001inch

 •Mathematics:Calculatingdisplacementandcompressionratios

 •Reading:Howtouserepairmanuals

 •ComputerSkills:Onlinelearningpartslook-up

BRIGGS & STRATTON

Educational Philosophy

Letusdotheworkforyou!

3

Whether you are a first year instructor or a seasoned expert, Briggs & Stratton

has just the right mix of what you need to increase the students’ knowledge retention

through a multi-media classroom/lab experience.

 •Briggs&Strattonofferssoundlystructuredcourses,teaching

Air-CooledEngineTheoryandRepairTechniques.

 •Over100,000enginesarealreadyinschoolsforusein

coursesrelatingtoAir-CooledEngineTheoryandServicing.

 •Ourenginetechnologymaterialsareusedandrecognized

globally,preparingstudentsforentrytothejobmarket.

Thepurposeofthiscatalogistoprovideyouwithinformation

onvocationaleducationcourses,teachingaidsandtraining

materials,aswellasthenewesttechnologyavailablethrough

Briggs&Stratton.

TofindmoreinformationontheInternet,goto:

www.ThePowerPortal.com

User ID: voed_schools

Password: briggs

Air-Cooled Engine Industry Opportunities

Jobprospectsshouldbeexcellentforpeoplewhocomplete

formaltrainingprograms.Employersprefermechanicsthathave

knowledgeofmultipletypesofenginesandemissions-reducing

technologyasthegovernmentincreasesregulationofthe

emissionsproducedbysmallengines.

Thepotentialmarketforserviceinanyoneyearcanbe

100millionengines.Theneedforqualifiedtechniciansis

enormous.TheU.S.DepartmentofLabor’sBureauof

LaborStatisticsstates:

“Job prospects should be excellent for people who

complete formal training programs. Employment of small

engine mechanics is expected to grow 7 percent between

2008 and 2018.”

* http://www.bls.gov/oco/ocos198.htm

Asenginetechnologyadvancesandenginepowerequipment

becomesmorecomplex,theskillleveloftheseservice

techniciansalsoneedstoincrease.Thesedemandsaffectfuture

servicetechniciansproducedbyvocational,tradeschools,and

highschools.Webelievethatyou,theinstructor,alongwith

Briggs&Strattoncanmeetthischallenge.

Nobody Provides More Training Resources On Small Engines

4

ENGINE TRAINING KITS

Briggs & Stratton is the world’s largest

manufacturer of small air-cooled engines and a

leading producer of engine powered equipment

like portable and stand-by generators

and pressure washers. We are the leader

in providing a diverse line of educational

training kits to support your programs.

Wehavemanydifferentlevelsofkitstomatchyour

needs.Whetheryourprogramisbrandnew,and

youneedastartingpackage,oraseasonedschool

lookingformoreadvancedmaterial,Briggs&Stratton

hastheeducationalmaterialsforyou.(Kitcontents

subjecttochangewithoutnotice.)

Industryadvice,ongoingtechnicalsupport,discounted

parts,andenginepurchasesareavailablethrough

theIntegratedDistributorsNetworkinNorthAmerica.

Informationsuchaspartslook-upandservicebulletins

areavailableonlineatwww.ThePowerPortal.com.

Nobody Provides More Training Resources On Small Engines

Therearefourlevelsofkitsavailable,allreasonably

pricedwithschoolbudgetsinmind:

-Providedatnocharge

byBriggs&Strattontoqualifiedaccounts.Includes

oneengineandchoiceof2additionaltrainingitems.

Seedetailsonpage5.

-Containstwoengines,textbooks,

workbooks,basictoolsandinstructor’smaterials.

-Provideadditional

resourcestosupplementtheEntryLevelKitsor

existingprograms.

-Containengines,support

materialsand/orequipmentforprovidingacomplete

in-depthprogram.

CE9039 L-Head Engine Training Kit (pg. 9)

CE9042 Portable Generator Training Kit (pg. 12)

5

Requirements . . .

Toqualify,aschoolmustmeetallofthefollowing:

1. Haveanongoingcourseinair-cooledgasoline

enginetheoryand/orrepair.Thiscoursemaybe

eitherstand-aloneorpartofabroadercurriculum

inwhichair-cooledgasolineengineoperationand

servicingisamajorcomponent.

2. Agreethattheno-chargematerialssupplied

byBriggs&Strattonaretheexclusiveproperty

oftheschoolandarenottobeconsideredas

“belonging”toanyindividualinstructor.

3. Ifthesmallenginestrainingclassisdiscontinued

thedonateditemsaretobedonatedtoanother

schoolfortheuseofeducation.

4. WelcomeanyvisitationbyaBriggs&Stratton

representativewishingtoreviewtheuseof

thismaterial.See “Engine Donation Agreement

Form” on Page 34 for further details.

Briggs & Stratton’s Contribution . . .

Iftheabovecriteriaaremet,youwillreceivefrom

Briggs&Stratton:

1. OneengineofBriggs&Stratton’schoice.

2. Anytwo(2)itemsfromthelistbelow

 CE3017–BasicEngineSystemsCD

 CE3056–FuelDeliverySystemsCD

 CE3070–4-CycleTheoryDVD

 MS4185–MasterPartsCatalog

 19368–IgnitionTester

 Caseofrepairmanualsmatchingthedonated

engine(limit20manuals)

Renewal, Every 3 Years . . .

Afterthree(3)years,aschoolmayreapplyfor

thesamebasicdonationpackage.Renewalisnot

automatic.Theinstructororschooladministratormust

reapplyeverythree(3)years.

How to Apply for Kit . . .

Ifaschoolqualifiesandwishestoparticipatein

theBriggs&StrattonBasicTrainingStarterKit,the

instructormustcompletethefollowing:

1. Supplyacourseoutlineonschoolletterhead

describinghowthedonatedmaterialswillbeused

intheclassroom.

2. FillouttheBasicTrainingStarterKitApplication

onpage33andtheEngineDonationAgreement

Formprovidedonpage34.

3. Mailorfaxboththecourseoutlineandthe

completedapplicationformsto:

Briggs & Stratton Corporation

Attn:CustomerEducationDepartment

Vo-EdPrograms

P.O.Box702

Milwaukee,WI53201-0702

Fax:(414)259-5214

Be sure to include the full official name and address

of the school which will be using the material.

Note:Engineandselecteditemswillbe

shippedfreightpre-paid.Pleaseallow30to60days

fordelivery.Somefeesmayapplytoordersshipped

outsidethecontinentalUnitedStates.

Nobody Provides More Training Resources On Small Engines

Basic Training Starter Kit NORTH AMERICA ONLY

ThiskitisBriggs&Stratton’straditionalEngineDonationProgram.Onceeverythree(3)years,aneducationalfacility

canapplyforandreceiveoneBriggs&Strattonengineatnocharge.Inadditiontotheenginedonation,you

canselectanytwo(2)itemsfromthelistbelow.ThiskitissuppliedbyBriggs&Strattonatnocosttothe

qualifyingschool.

AVOID SURPRISES.

Genuine: Non-Original:

2010

2010

BasicEngineSystemsCD FuelDeliverySystemsCD 4-CycleTheoryDVD

MasterParts&Service

ToolsCatalog

IgnitionTester Caseofrepairmanuals

matchingengine

+

any2:

Engine model is subject to availability and may differ from what is shown in the photo.

6

Thiscompletecoursecurriculumisrefinedfromthe

Briggs&StrattonAuthorizedFieldServiceSchool,a

widelyacclaimedsmallenginetrainingprograminthe

industry.Developedfromyearsoftrainingexperienceand

builtaroundatextbookwrittenbytheBriggs&Stratton

CustomerEducationDepartment,youareassureda

thorough,in-depthstudyofBriggs&Strattonengines.

Includedwiththepurchaseofthiskitisadmission

tooneofour4-dayVo-EdTrainingCoursesofyour

choiceattheBriggs&StrattonCustomerEducation

CenterinMilwaukee,Wisconsin*.Oncetrainedwith

curriculuminplace,theinstructorwillbeabletoprovide

acomprehensiveandaccuratesmallgasolineengine

programforthestudents.

Newinstructorswillbenefitfromhavingacompletedaytodaylessonplan.Formoreadvancedclassesitis

relativelysimpletoconstructacustommadeprogrambasedonyourneedsfromthetextbooktableofcontents

oryourexperiencesattheinstructortrainingsession.Itisbeneficialforinstructorstohavesomeair-cooled

engineorautomotive/motorcycle/marineengineexperiencebeforeattendingadvancedcourses.

IncludedinthispackageisCE3060ProductKnowledgeComputerBasedTraining

(CBT)CD,anentrylevelprogramwhichidentifiesanddefinesexternalandinternal

enginecomponents,aCDcontainingvideoandPowerPointpresentations,and

outlinesfortheinstructortodevelopcompetence.

Thecombinationoftextbooks,studentworkbooks,repairmanualsandaudio/visual

trainingaidsallowstremendousflexibilityinhowtoteachvarioussubjects.The

extensivelyillustratedtextbookisthe“why”,therepairmanualsthe“how”andthe

workbookscontainingthestudentlabsarethe“reinforcement.”

*Pleasebearinmindthattheinstructortrainingofferedincludesthe

schoolandluncheachday.Youwillberesponsiblefortransportation

toandfromMilwaukeeaswellasanyincidentalcosts.Transportation

fromthehoteltoBriggs&Strattonwillbeprovided.(Seepage31for

schooldatesandanapplication.)Visitourwebsitetoviewourlistof

educationalopportunities.

www.ThePowerPortal.com

User ID: voed_schools

Password: briggs

CE9001 OHV Engine Training Kit (10 Engines)

ADVANCED KIT - Complete Curriculum for 20 students

Note:Somefeesmayapplyforordersshippedoutsidethe

continentalUnitedStates.Callforinformation.Expect

delivery3-4weeksafterreceiptoforder.

7

CE9001 OHV Engine Training Kit Parts List

   

Engines OverheadValveIntek™Engine 12S432-0536-F8

(orsimilarmodel) 10

Support Parts Complete Engine Gasket Sets 791797 10

Support Parts Crankcase Cover Gasket 699485 20

Support Parts Valve Overhaul Gasket Kit 791798 20

Support Parts Guide, Exhaust 699643 20

Support Parts Guide, Intake 63709 40

Support Parts Exhaust Valve 296676 20

Support Parts Intake Valve 296677 20

Support Parts Flywheel Key 222698S 20

Support Parts Valve Work Cylinders CE9002 1

RepairManual SingleCylinderL-Head 270962(pg.21) 5

SpecialtyTools PlasticRuler/AirGapGauge CE5121 1

RepairManual Vanguard™V-TwinOHV 272144(pg.21) 1

RepairManual OHVSingleCylinder 276781(pg.22) 28

CD BasicEngineSystems(PowerPoint) CE3017(pg.27) 1

CD FuelDeliverySystems(PowerPoint) CE3056(pg.27) 1

CD OHVEngineInstructors’ReferenceCD

withLessonPlans&LabProcedures CE3094(pg.27) 1

CD ProductKnowledgeCD

CD-ROMTraininginPartsIdentification CE3060(pg.26) 1

Book SmallEngineCare&Repair 274041(pg.21) 1

Textbook SmallEnginesTextbook CE8020(pg.20) 20

Workbook SmallEnginesWorkbook CE8021(pg.20) 20

WorkbookAnswerKey SmallEnginesWorkbookAnswerKey CE8022(pg.20) 1

DVDTrainingLibrary

4-CycleTheory

TheoriesofOperationI

TheoriesofOperationII

CE3070(pg.22)

CE3013(pg.22)

CE3029(pg.23)

1

SpecialtyTools NewayValveSeat

CutterKit(RefinishValveSeats) 19547 2

SpecialtyTools ValveGuideRepairKit(Removeand

InstallValveGuides) 19269 2

SpecialtyTools BasicToolKit 19300(pg.36) 5

Training Vo-EdFactorySchool (pg.28-30) 1

Note: Red Bold Italicizeditemsareconsidered“consumable”andwillneedtobereplenishedonaregular

basis.Thesepartscanbere-orderedbyrequestatwww.ThePowerPortal.com.Theseenginesarenow

equippedwithmetricfasteners.



8

   

Engines OverheadValveEngine 12S432-0536-F8

(orsimilarmodel) 10

Support Parts Gasket Sets 791797 10

Support Parts Crankcase Cover Gasket 699485 10

Support Parts Valve Gasket Kit 791798 10

Support Parts Flywheel Key 222698S 10

SpecialtyTool FlywheelPuller 19203 3

SpecialtyTool FlywheelStrapWrench 19433 3

SpecialtyTool RingExpander 19340 3

SpecialtyTool PistonRingCompressor 19070 3

RepairManual OHVSingleCylinder 276781(pg.22) 10

PowerPointCD 4-CycleTheory CE3017(pg.27) 1

PowerPointCD FuelDeliverySystems CE3056(pg.27) 1

CD OHVEngineInstructor’sReferenceCD

withLessonPlans&LabProcedures CE3094(pg.27) 1

Note: Red Bold Italicizeditemsareconsidered“consumable”andwillneedtobereplenishedonaregular

basis.Thesepartscanbere-orderedbyrequestatwww.ThePowerPortal.com.Theseenginesarenow

equippedwithmetricfasteners.

CE9028 OHV Engine Upgrade Module (10 Engines)

The Overhead Valve Upgrade Module is an excellent way for schools with established

air-cooled engine programs to upgrade to more modern components.

CE9028isoneofourmostpopularkitssimilartothelargerCE9001

kit,butwithoutsomeofthespecialtytoolsandrepairmanuals

 •Perfectforschoolswithanexistingsmallengineprogram

 •Enginesandresourcestosupplementtoolsalreadyinplace

 •Helpsschoolsstayup-to-datewithcurrenttechnology



9

   

Engines L-Head675Series™VerticalEngine 126L02-1015-F1

(orsimilarmodel) 2

Book SmallEngineCare&RepairBooks 274041(pg.21) 6

RepairManual L-HeadRepairManuals 270962(pg.21) 6

CD L-HeadEngineInstructor’sReferenceCD CE3093(pg.27) 1

DVD 4-CycleTheoryDVD CE3070(pg.22) 1

DVD TheoriesofOperationDVD CE3013(pg.22) 1

CD ProductKnowledgeCD

CD-ROMTraininginPartsIdentification CE3060(pg.26) 1

Textbook SmallEnginesTextbook CE8020(pg.20) 1

Workbook SmallEnginesWorkbook CE8021(pg.20) 1

WorkbookAnswerKey SmallEnginesWorkbookAnswerKey CE8022(pg.20) 1

SpecialtyTools BasicToolKit 19300(pg.36) 1

SpecialtyTool TorqueWrench 19393 1

CE9039 L-Head Engine Training Kit (2 Engines)

ENTRY LEVEL KIT - One of the most widely used engines for walk-behind

lawn mower applications.

CE9039isdesignedforschoolsneedingabasicentry-levelkit

 •Intendedforsmallerclasssizes

 •Gethands-onexperiencewithverticalshaftlawnmowerengines

 •CDs,textbookandworkbooktohelpinstructorsenhancestudents’

learningexperience



10

   

Engines OverheadValveEngine 12S432-0536-F8

(orsimilarmodel) 2

RepairManual SmallEngineCare&RepairBooks 274041(pg.21) 6

RepairManual OHVSingleCylinder 276781(pg.22) 6

CD OHVEngineInstructor’sReferenceCD

withLessonPlans&LabProcedures CE3094(pg.27) 1

DVD 4-CycleTheoryDVD CE3070(pg.22) 1

DVD TheoriesofOperationDVD CE3013(pg.22) 1

CD ProductKnowledgeCD CE3060(pg.26) 1

Textbook SmallEngineTextbook CE8020(pg.20) 1

Workbook SmallEngineWorkbook CE8021(pg.20) 1

WorkbookAnswerKey SmallEngineWorkbookAnswerKey CE8022(pg.20) 1

SpecialtyTools BasicToolKit 19300(pg.36) 1

SpecialtyTool TorqueWrench 19393 1

CE9040 OHV Engine Training Kit (2 Engines)

Used in generator, pressure washer, roto-tiller and other applications.

CE9040isalsodesignedforschoolsneedingabasicentry-levelkit

 •Intendedforsmallerclasssizes

 •Gethands-onexperiencewithhorizontalshaft,

overheadvalveengines

 •CDs,textbookandworkbook,tohelpinstructorsenhance

students’learningexperience



11

   

Engines OverheadValveEngine 12S432-0536-F8

(orsimilarmodel) 5

CD OHVEngineInstructor’sReferenceCD

withLessonPlans&LabProcedures CE3094(pg.27) 1

CE9041 OHV Engine Replacement Training Kit (5 Engines)

Use this kit to economically replace engines in the OHV Engine Training Kit CE9001

(pg. 6) or supplement other training kits.

 •Replacementenginesforlargerkits

 •Includesinstructor’sCDwithdailylessonplansandlab

procedures

 •EnginePhotos

 •TeardownScript



12

   

Generator 3,500WattGeneratorw/BrushBridgeRectifier 030208

(orsimilarmodel) 1

Generator 4,000WattGeneratorw/AVRRegulator 030335

(orsimilarmodel) 1

RepairManual PortableGeneratorRepairManual 86262GS 6

CD PortableGeneratorInstructor’sReferenceCD CE3095(pg.27) 1

SpecialtyTools DigitalTach&Hourmeter 19598(pg.36) 1

SpecialtyTool DigitalMultimeterw/AmpClamp 19602 1

SpecialtyTool Capacity-FrequencyMeter 19543 1

RepairManual RotorStatorResistanceManual 87971GS 1

RepairManual OHVSingleCylinder 276781 1

CE9042 Portable Generator Training Kit (2 Generators)

With severe weather events, more technicians are needed to service generators.

CE9042kiteffectivelyteachesgeneratortheoryandrepair

 •Includeseverythingneededtosimplifycomplexsubjects

 •InstructorCDcontains:

  ▫Theoryonhowelectricityisproduced

  ▫Howtotestandtroubleshootbothgeneratorandengines



13

ITEM DESCRIPTION PART # QTY

Engines L-Head 675 Series™ Vertical Engine 126L02-1015-F1

(or similar model) 5

CD L-Head Instructor’s Reference CD CE3093 (pg. 27) 1

CE9047 L-Head Engine Replacement Training Kit (5 Engines)

This kit can be used for schools that have an existing program for L-Head

style engines.

CE9047 enables a school to have a low cost solution to

replace worn-out training engines

 •InstructorCDtohelpenhancestudents’learning

experience

 •Includestheworldwideindustrystandard

675 Series™engineusedonmany

walk-behindrotarylawnmowers

 •Enginephotos

For prices and ordering, see the inside back cover for your regional source of supply contact.

14

   

Engines OverheadValveEngine 12S432-0536-F8

(orsimilarmodel) 12

CD OHVEngineInstructor’sReferenceCD

withlessonplansandlabprocedures CE3094(pg.27) 1

CE9053 Super Sized OHV Replacement Kit (12 Engines)

Replace worn-out engines or expand programs so all students have identical engines

to learn the essentials.

CE9053contains12OHVhorizontalcrankshaft

enginesthatarecommonintillers,pressurewashers

andgenerators.ThekitalsoincludestheCE3094

InstructorsCDcontaining:

  •Detailedlessonplans

  •Studentlabsheets

  •PowerPointofenginedisassembly

&reassembly

  •4-cycletheoryvideo

  •Enginephotosforcreatingyourown

customizedpresentation



15

ITEM DESCRIPTION PART # QTY

Engines L-Head 675 Series™ Vertical Engine 126L02-1015-F1

(or similar model) 12

CD L-Head Instructor’s Reference CD CE3093 (pg. 27) 1

CE9054 Super Sized L-Head Replacement Kit (12 Engines)

Replace worn-out engines or expand programs so all students have identical engines

to learn the essentials.

CE9054 contains 12 L-Head 675 Series™ vertical crankshaft

engines; the most popular rotary lawn mower engine in the world.

The kit also includes the CE3093 Instructors CD containing:

  •PowerPointofenginedisassembly&reassembly

  •4-cycletheoryvideo

  •Enginephotosforcreatingyourown

customized presentation

For prices and ordering, see the inside back cover for your regional source of supply contact.

16

   

Engines Vanguard™V-TwinOHVEngine 305447-0068-B1 2

Support Parts Gasket Set 841188 4

RepairManual Vanguard™V-TwinOHVRepairManual 272144(pg.21) 4

CD V-TwinEngineInstructor’sReferenceCD CE3125(pg.27) 1

CE9056 Vanguard™ V-Twin OHV Engine Kit (2 Engines)

The Vanguard™ V-Twin Engine Kit will give you the opportunity to elevate your

classroom to an advanced level. It will give your students the chance to discover

the working mechanisms of multi-cylinder engines. In addition, they will have the

opportunity to understand the refinement of the Vanguard™ brand.

CE9056isdesignedtotakethemoreadvancedlearnerstothe

nextlevel.Newthisyear,theV-TwinEngineKitcangiveyour

studentsanewsophisticationofthelargerandmorepowerful

enginedesigns.Gethands-onexperiencewithtwincylinders,

pressurizedlubrication,electricstartandalternators.Thiskit

includesgasketsets,repairmanualsandaCDcontaining:

  •PowerPointenginedisassembly

andreassembly

  •V-Twinteardownscript

  •V-TwinModel305447classoutline

  •IllustratedPartsListforModel305447

  •Requiredtoollist

  •HowtolookuppartsandOperatorManuals

  •Oilandfuelrecommendations

  •Andmore

Note: Red Bold Italicizeditemsareconsidered“consumable”andwillneedtobereplenishedonaregular

basis.Thesepartscanbere-orderedbyrequestatwww.ThePowerPortal.com.Theseenginesarenow

equippedwithmetricfasteners.



17

   

Engines L-Head,400Series,Horizontal 097332-0036-F1

(orsimilarmodel) 5

Support Parts Gasket Sets 794218 5

Support Parts Valve Gasket Kit 498525 5

Support Parts Flywheel Key 222698S 5

SpecialtyTool FlywheelStrapWrench 19433X 3

SpecialtyTool FlywheelPuller 19069 3

SpecialtyTool PistonRingCompressor 19070 3

RepairManual SingleCylinderL-Head 270962 5

CD L-HeadEngineInstructor’sReferencewithLesson

Plans&LabProcedures CE3129 1

CE9059 L-Head Engine Training Kit (5 Engines)

The L-Head Training Kit is an excellent way for schools to establish an air-cooled

engine program with one of the more common styles of engines at lower cost.

CE9059 is our newest kit that combines the basic L-Head style engine with an easy to

work with horizontal shaft configuration.

•Perfectforschoolsstartinganeworimprovingtheirexisting

smallengineprogram

•Gainhands-onexperiencewithhorizontalshaft,L-Headengines

•CDscontaincompleteday-to-daylessonplans,presentations

andlabprocedures,aswellasnumeroussupportmaterials

Note: Red Bold Italicizeditemsareconsidered“consumable”andwillneedtobereplenishedonaregular

basis.Thesepartscanbere-orderedbyrequestatwww.ThePowerPortal.com.Theseenginesarenow

equippedwithmetricfasteners.



18

Quick Reference Kit Guide

Item Description Part No.

CE9001

CE9028

CE9039

CE9040

CE9041

CE9042

CE9047

CE9053

CE9054

CE9056

CE9059

Engines Overhead Valve Intek™ 12S432-0536-F8 10 10 2 5 12

Engines L-Head 675 Series™126L02-1015-F1 2 5 12

Engines L-Head 097332-0036-F1 5

Engines Vanguard™ V-Twin OHV 305447-0068-B1 2

Generator 3,500 Watt Generator w/Brush Bridge Rectier 30208 1

Generator 4,000 Watt Generator w/AVR Regulator 30335 1

Support Parts Complete Engine Gasket Sets 791797 10 10

Support Parts Crankcase Cover 699485 20 10

Support Parts Valve Overhaul Gasket Kit 791798 20 10

Support Parts Valve Gasket Kit 498525 5

Support Parts Gasket Set 794218 5

Support Parts Exhaust Guide 699643 20

Support Parts Intake Guide 6370940 40

Support Parts Exhaust Valve 296676 20

Support Parts Intake Valve 296677 20

Support Parts Flywheel Key 222698S 20 5

Support Parts Valve Work Cylinders CE9002 1

Repair Manual Single Cylinder L-Head 270962 5 6 5

Repair Manual Vanguard™ V-Twin OHV 272144 1 4

Repair Manual OHV Single Cylinder 276781 28 10 6 1

Repair Manual Portable Generator Repair Manual 86262GS 6

Repair Manual Rotor Stator Resistance Manual 87971GS 1

Book Small Engine Care & Repair 274041 1 6 6

Textbook Small Engines Textbook CE8020 20 1 1

Workbook Small Engines Workbook CE8021 20 1 1

Workbook Answers Small Engines Workbook Answer Key CE8022 1 1 1

Support Parts Flywheel Key 222698S 10

Training Vo-Ed Factory School N/A 1

CD V-Twin Engine Instructor’s Reference CE3125 1

DVD Theories of Operation I CE3013 1 1 1

CD Basic Engine Systems CE3017 1 1

DVD Theories of Operation II CE3029 1

CD Fuel Delivery Systems CE3056 1 1

CD Product Knowledge CD CE3060 1 1 1

DVD 4-Cycle Theory CE3070 1 1 1

CD L-Head Engine Instructor’s Reference CD CE3093 1 1 1

CD OHV Engine Instructor’s Reference CD CE3094 1 1 1 1 1

CD Portable Generator Instructor’s Reference CD CE3095 1

CD L-Head Engine Instructor’s Reference CD CE3129 1

Specialty Tool Basic Tool Kit (see pg. 36 for complete contents) 19300 5 1 1

Specialty Tool Flywheel Puller 19069 3

Specialty Tool Ring Compressor 19070 3 3

Specialty Tool Flywheel Puller 19203 3

Specialty Tool Valve Guide Repair Kit 19269 2

Specialty Tool Digital Tach & Hourmeter 19598 1

Specialty Tool Torque Wrench 19393 1

Specialty Tool Ring Expander 19340 3

Specialty Tool Flywheel Strap Wrench 19433 3 3

Specialty Tool Capacity-Frequency Meter 19543 1

Specialty Tool Neway Valve Seat Cutter Set 19547 2

Specialty Tool Digital Multi-Meter 19602 1

19

CE9015 Alternator Training Kit*

CE9025containsthechoke-stylebowlcarburetorwithbothhighand

lowspeedcircuits.

 •Onekitequals4carburetors

 •Partsarecapturedoffthemanufacturinglinebeforeassembly

 •Nopressed-incomponentsareinstalled,allowingforbettervisual

accesstofuelandaircircuits

CE9015contains9ofourmostcommon

chargingsystemstators(alternators)and

3solidstateregulators(2fullwaveand

1halfwave).Itcanbeusedtoteach:

 •Electro-magneticinduction

 •Halfandfullwaverectification

ingeneral

 •Reviewchargingsystems

specifictoBriggs&Stratton

Nobody Provides More Training Resources On Small Engines

CE9018 Ignition Armature Training Kit*

CE9018containslooseproductioncomponentsusedtobuildtheMagnetron®solid

stateignitionarmature.

 •Onekitequals4armatures

 •Supportsignitiontheorywithinternalcoilwindingsandelectronics

clearlyvisible

 •DetailedinformationonignitiontheoryandoperationofBriggs&Stratton

ignitionarmaturesfromcontactpointsystemsthroughtheadvancing

Magnetron®ignitionarmature

Subjecttoremainingfactoryinventory

CE9024 Single Circuit Carburetor Training Kit*

CE9024containstheprimerstylebowlcarburetorwithahighspeedcircuitonly.

 •Onekitequals4carburetors

 •Partsarecapturedoffthemanufacturinglinebeforeassembly

 •Nopressed-incomponentsareinstalled,allowingforbettervisual

accesstofuelandaircircuits

CE9025 Dual Circuit Carburetor Training Kit*





*No support information included. You may purchase CE3029, Theories of Operation Vol. 2 Video (pg. 23) to provide additional training reinforcement

of carburetor theory or CE3056, Fuel Delivery Systems (pg. 27), for diagrams of common carburetors and fuel circuits. For classroom use only.

Carburetors not to be used on engines.

MS2288FL

maybe

purchased

separately



20

TEACHING AIDS – BOOKS & MANUALS

CE8020 Small Engines Textbook, CE8021 Workbook

CE8022 Workbook Answer Key

WrittenbytheBriggs&StrattonDirectorofCustomerEducation,BruceRadcliff,

andCustomerEducationManager,DonaldKoloski,thistextbookhasover350

pagesandwellover300illustrations.Itisoneofthemostdetailedtheoretical

textsavailable.Alreadyonitsthirdprinting,thetextisaccompaniedbyaCD-Rom

containingquickquizzes,anillustratedglossary,mediaclipsandadditional

referencematerial.

Commonly,manufacturersproducerepairmanualswhichsupplythe“how-to”for

mostrepairjobs.Fewindustryoroutsidepublicationsprovidemuchinthewayof

“why.”Small Enginesconcentratesonthetheoryofoperationrelatingtoallengine

systems.Bothair-cooledandwater-cooledenginesarecovered.

Small EnginesissupportedbyaStudentWorkbookcontainingreviewquestionson

threedifferentlevelsaddressingtheskillsandacquiredknowledgeofbeginners,

intermediatestudentsandthosewithadvancedcapabilities.

TheSmall Engines Workbook Answer Keycontainstheanswerstothelessons

providedintheStudentWorkbook.

UsedinTrainingKits:CE9001,CE9039,CE9040

CE8143 Small Engines Resource Guide

UsedinconjunctionwiththeSmall EnginesTextbookandWorkbook,this72-page

guideprovidestheinstructorwithaturn-keyprogram.Theguidefollowsthe

chaptersfromthetextbookandprovidesinstructionaloutlines(competencies),

PowerPointpresentationsandtests.Inaddition,youwillreceivemediaclips,

electronicslidesofalltheartusedinthebook,pre-andpost-testsandmuchmore.

AlsoincludedisTestDevelopmentsoftware.Useabankofquestionsalready

developedfromeachchapterorincorporateyourownquestions.Thisguidewill

saveateacheranincredibleamountoftimeindevelopinghis/herprogram.

CE8034 Engine Failure Analysis Book

This48-pagebookdetailsthefivemostcommoncausesofenginefailures.A

thoroughdiscussionofthe“howandwhy”ofeachfailurealongwithsupporting

diagramsandphotographsassistthetechnicianindeterminingenginefailures.

CE8069 Repair Manual 1919-1981

(Antique Repair Manual)

Thismanualcoversallout-of-productionBriggs&StrattonSINGLECYLINDER

enginesbuiltinyears1919-1981.Fromtheoriginalmodel“A”tomodelseries’used

in1981,thisbookhasthespecifications,diagramsandinstructionsnecessaryto

restoreyour“antique”enginetogood-as-newcondition.

Major Engine Failure Analysis

5/00

Service Manual for Out of Production Engines 1919 - 1981

Model 6H Model WM Model FH

Model 300400 Model 6B

Model Z Model P

Motorwheel

Service Manual for Out of Production Engines

1919 - 1981

Breaker Point & Magnavac Ignition Systems

Cast Iron Models A’s - ZZ’s, 5’s - 320000’s

Aluminum Models 6B’s, 8B’s and 60000’s - 253400’s

4 Cycle Air-Cooled Engine

Repairman’s Handbook



21

Forthenovice–astep-by-stepguidetosmallenginecareandrepair.Thisfull-color

128-pagebookincludesover300photosandeasy-to-followinstructions.Conceptsare

introducedthatapplytovirtuallyeverysmallenginemakingthisappealingtoaverybroad

audience.Itoffersconsumersaguideforsavingmoneythroughpreventivemaintenanceand

do-it-yourselfrepair.Itincludesatroubleshootingsectiontoeasilydiagnosecommonsmall

engineproblems.SmallEngineCare&Repairfeaturesintroductoryprojectsthatrequireno

priorknowledge,aswellasadvancedprojectsfortheexperiencedrepairperson.

UsedinTrainingKits:CE9001,CE9039,CE9040

274041 Small Engine Care & Repair Book

FormostsinglecylinderL-Headenginesbuiltafter1981.Ourbestseller-shopmanual

containscommonspecificationsanddetailed,easy-to-followinstructionsonhowto

adjust,tuneupandrepair.This350-pagemanualisusedbyAuthorizedBriggs&

StrattonServiceCenters.

UsedinTrainingKits:CE9001,CE9039,CE9047,CE9059

270962 Single Cylinder L-Head Repair Manual

FormostsinglecylinderOHVVanguard™enginesbuiltafter1981.This280-pagemanual

isnowdedicatedtoVanguardenginesandisusedbyAuthorizedBriggs&StrattonService

Centers.Itcontainsspecificationsanddetailedinstructionsonhowtorepairandadjustthese

typesofengines.

ForotherOHVSingleCylinderEngines,useRepairManual276781.

272147 Single Cylinder OHV Vanguard™

FormosttwincylinderL-Headenginesbuiltafter1981.Manualcontainscommon

specificationsanddetailed,easy-to-followinstructionsonhowtoadjust,tuneupandrepair.

ThismanualisusedbyAuthorizedBriggs&StrattonServiceCenters.

UsedinTrainingKitCE9001

271172 Twin Cylinder L-Head

ForVanguard™V-TwinOHVenginesbuiltafter1981.This190-pagemanualdedicatedto

Vanguardengines.ItisusedbyAuthorizedBriggs&StrattonServiceCenters.Itcontains

specificationsanddetailedinstructionsonhowtorepairandadjustthesetypesofengines.

ForVanguard™SingleCylinderEnginesuseRepairManual272147.

UsedinTrainingKits:CE9001&CE9056

272144 Twin Cylinder OHV Vanguard™



22

CE3070 4- Cycle Theory DVD

Video programs are available at a nominal charge. While most of these video

programs have been developed for service dealer schools, these programs can also

serve the needs of vo-ed students. All video programs are recorded on DVD.

THEORY PROGRAMS

DVDs

Thisvideo(6minutes)isthefoundationforunderstandinghow

anengineoperatesandisthecornerstoneofasmallengine

class.Basic4-cycletheoryisdescribedthroughtheuseof

high-endcomputergeneratedgraphics.

UsedinTrainingKits:

CE9001

CE9039

CE9040

UsedinTrainingKits:

CE9001

CE9039

CE9040

CE3013 Theories of Operation – Volume 1 DVD

Thisisaseriesoffourdistinctprograms(64minutestotal)ona

singleDVD.Theseselectionscoverfourbasictopicswhichare

vitaltounderstandingtheoperationofa4-cycleengine.

1.CarburetorTheory

2.ValveTheoryandRepairProcedures

3.GovernorTheoryandTroubleshooting

4.ElectricalSystem(AlternatorTheory)

FormostsinglecylinderOHVenginesbuiltafter1981.Thismanualisusedby

AuthorizedBriggs&StrattonServiceCenters.Itcontainsspecificationsanddetailed

instructionsonhowtorepairandadjustthistypeofengine.

UsedinTrainingKits:CE9001,CE9028,CE9040

ForVanguard™SingleCylinderEnginesuse

RepairManual272147

276781 Single Cylinder OHV Repair Manual



23

CE3029 Theories of Operation – Volume 2 DVD

Thisservesasacompanionvideo(72minutes)toTheories

ofOperation-Volume1.Itcontainsfouradvancedtopicsona

singleDVD.

1.HorsepowerandTorque:explainstorqueasarotationalforce

andhorsepowerasacalculationofworkperformed.

2.AdvancedCarburetionTheory:abriefreviewoftheoryand

basiccarburetorphysicsfollowedbystate-of-

the-artcomputeranimatedgraphics.

3.TroubleshootingCarburetorSystems:carburetor

problemsaredividedintothreemaincategories;

startingproblems,performanceproblems

andleakage.Examples,testsandrepairsare

presentedaswellas“Tricks-of-the-Trade.”

4.DynamicsofEngineFailure,(seeCE3113pg.24)

UsedinTrainingKit:CE9001

CE3097 Water Pump & Pressure Washer Theory

& Troubleshooting DVD

ThisDVD(42minutes)isanexcellentpresentationonthe

operationaltheoryofwaterpumpsandpressurewashers.

Variousprinciplesofphysics,liquids,andcreatingpressure

differentialsareexplainedinmakingthisequipment

work.3-Dandanimationgraphicsclearlydocumentthe

coordinationofalltheoperatingsystems.Understanding

theprinciplesofoperation,aswellasbasic

equipmenttroubleshootingiscovered.

Maintenanceandpartsnomenclatureare

alsoincluded.

CE3109 Generator Theory Reminder DVD

Electricalenergycanbeproducedfromavarietyofmeans.

ThisDVDexplainshowaportablegeneratorproducespower

usingabrushed(15minutes)andabrushless(12minutes)

system.Usinghigh-end3-Dgraphics,studentswilllearnthe

inductionmethodofproducingpower.

Inaddition,thereisalsoapresentationonthegenerator

marketandmaintenance(8minutes).(Usethistoeducate

studentsontheprofit-makingopportunitiesofworkingon

portablegenerators.)



24

DVDs

MAINTENANCE & TROUBLESHOOTING PROGRAMS

CE3001 Maximizing Engine Life

Through Preventive Maintenance DVD

Theimportanceofestablishingapreventivemaintenancesystemisthe

primarymessageofthisDVD(35minutes).Includedareexplanationsof

thebasicenginemaintenancerequirements.Implementingapreventive

maintenancesystemassurestoppowerdeliveryandkeepstheequipment

moreproductiveoveralongerperiodoftime.Whilethemessageisgeared

forequipmentoperatorsandowners,anyonelearningaboutsmallengines

canbenefitfromthisimportantinformation.

CE3113 Dynamics of Engine Failure DVD

Thisvideo(55minutes)setsthescenewithvariousscenariosofdifferentengine

failures.Thefailurescoveredareabrasiveingestion,insufficientlubrication,over

heatingandbreakage.Thevideocanbeusedasastand-alonepresentationon

enginefailures.

ThisDVDhasanadditionalPowerPointpresentationonthefivecommoncauses

ofenginefailures,allsupportedbyembeddedvideosegments.Thefailuresinclude

abrasiveingestation,insufficientlubrication,overheating,overspeedingand

breakage.Youwillbeabletoshowtheevidenceofthefailureandexplainhow

andwhyithappened.

AlsoenclosedisaPDFversionofourMajorEngineFailureAnalysisbook(CE8034).Thisbookservesasa

printedresourceforthestudentstofollowusingtheabovepresentations.

CE3114 Diagnostics - Volume I DVD

ThisDVDisaseriesofvideosexplainingdifferentdiagnosticapproaches.

•QuickCheckDiagnostics,(10minutes)-Atroubleshootingvideousinga

procedurebaseduponaninterviewprocesswithacustomer.Thisprocedure

enablesatechniciantoquicklylookatapieceofequipmenthelpingtodetermine

whatiswrong.

•CompressionDiagnostics,(38minutes)-Thisvideoenablesthestudenttotruly

understand4-Cycletheoryandthecomponentsbehindit.Timewillalsobe

devotedtoperforminga3-anglevalvejobwhichenhancesengineperformance.

•QuickFlowDiagnostics,(15minutes)-Afterinitiallytroubleshootingapieceofequipmentwhenitcomesin,

whichtechnicianshouldworkonit?Thisvideohelpstodevelopaprocessonhowtoquicklyandeffectively

getthepieceofequipmentthroughtheshop.

•CarburetionDiagnostics,(18minutes)-Whydoesn’ttheenginestart?Or,whydoestheenginerunpoorly?

Thisvideolooksatallofthefunctionsofthecarburetorandgivesthestudentaclearunderstandingof

symptomsandwhatcausesthem.

AlloftheabovevideosaresupportedwithaPDFbookletincludedonthedisk.



25

CE3091 Archived Service Information DVD

Thisvideo(56minutes)isacollectionoffourimportant

serviceprocedures,allonasingleDVD.

1.CylinderResizing(12minutes)-Inadditiontotheactual

resizingprocedure,importanceisgiventodescribingthe

relationshipbetweenthecylinderboreandpistonringsaswell

asadiscussiononcylinderborewear.

2.RepairingRewindStarters(16minutes)-Theclassic“3minute

rewindstarterrepair”isdemonstratedinstep-by-stepdetail.

3.4HP2-CycleTheoryofOperation(13minutes)-

Thethirdportloopscavengedesignisexplored.

4.ElectricalSystems:Ignition,Charging&Starting

(15minutes)-Coversbasictheory

withsimpletroubleshootingasitrelatesto

Briggs&Strattonelectricalsystems.

CE3037 Vanguard™ 3- Cylinder Water- Cooled Engines

Features & Benefits DVD

Thevideo(47minutes)highlightsthemainfeaturesand

benefitsofthe3-cylinderwater-cooledenginefamily.Aftera

touroftheengineandabriefexplanationofavailableoptions,

manualsandwarranty,theprogramgoesintodetailontwenty

service-relatedsubjects.

CE3069 Briggs & Stratton Story DVD

Thisvideo(50minutes)coverstheBriggs&Strattonstory,

history,productsandcommitmenttosupportingcustomers

worldwide.Includestwoengineplanttours(smallandlarge

engines).Showyourstudentshowanengineisbuilt!



26

CE3092 7kW Home Generator Systems

ThisCBTmoduleincludessystemoperations,properinstallation,circuitlogic,troubleshooting,testequipment

usageandreferencematerials.HomeStandbyGeneratorSystemshavegrowninpopularityduetopower

outagescausedbynaturaldisasterssuchasicestormsandhurricanes.

AninteractiveCBTprogramdesignedtoidentifyBriggs&Strattonenginepartsandbrieflyexplaintheir

function.Usefulforthebeginnerorstudentjustlearningwhattheenginecomponentsare,theirnamesand

generallocation.UsedinTrainingKits:CE9001,CE9039,CE9040

CE3060 Product Knowledge

COMPUTER-BASED TRAINING CDs



27

POWERPOINT TRAINING CDs

CE3017 Basic Engine Systems

Containsslidesof4-Cycletheory

(L-HeadandOverheadValve),

basiccarburetion,governors,

compressionratio,ringsandcubicinch

displacement.Highlyrecommendedfor

thebeginner…it’sthecornerstoneofa

smallengineprogram.

UsedinTrainingKits:CE9001,CE9028

CE3056 Fuel Delivery Systems

Containsslidesofdiagrammingcommon

Briggs&Strattoncarburetorsandfuel

pumpcircuits.

UsedinTrainingKits:CE9001,CE9028

CE3093 L-Head Engine

Instructor’s Reference

Includesdetailedstep-by-stepteardown

scriptforthepopularBriggs&Stratton

Quantum®675Series™vertical

crankshaftengine,PowerPointslides,

courseoutlineandphotolibraryto

createcustomizedslides.

UsedinTrainingKits:CE9039,CE9047

Includeselectricaltheory,detailed

step-by-stepteardownscriptsfor

Briggs&Stratton3500wattand4000

wattgenerators,generatorandengine

PowerPointslides,testequipment

usage,courseoutlineandphoto

librarytocreatecustomizedslides.

UsedinTrainingKit:CE9042

Includesdetailedstep-by-stepteardown

scriptforthepopularBriggs&Stratton

Vanguard™V-TwinOHVengine,

PowerPointslides,courseoutlineand

photolibrarytocreatecustomizedslides.

UsedinTrainingKit:CE9056

CE3095 Portable Generator

Instructor’s Reference

CE3125 V-Twin Engine

Instructor’s Reference

TheinformationonthisCD

willprovideinstructorswith

basictechniquesneededto

teachsmallenginetechnology.

Therearetwomethods

enclosedforteachingthecoursecurriculum.

Thefirstmethod,developedbyahighschool

teacherwithover30yearsofexperience,utilizes

acompletelessonplanforan8-9weekclass

taughtattheappropriatelevel.

Thesecondmethod

canutilizetheadditional

informationonthisCD.

Thesematerialswillbe

helpfulforaclassthat

isgivinganoverview

ofsmallengines,versusafullsemesterclass.

Thisincludesadetailedstep-by-stepteardown

scriptfortheModel12OHVhorizontalcrankshaft

engine,PowerPointslides,courseoutlineand

photolibrarytocreatecustomizedslides.

Theinformationonthiscourseisbasedupon

theBriggs&StrattonModel126000SeriesOHV

Horizontalengine.

UsedinTrainingKits:CE9001,CE9028,

CE9040,CE9041

CE3094 “Overhead Valve” (OHV)

Engine Instructor’s Reference

CE3129 L-Head Engine

Instructor’s Reference

TheCE3129CDcontainseducational

materialforaninstructortobeable

toteachacourseonsmallengines.

Everythingfrombasic4-cycletheory

toengineteardownisavailableto

assistevenfirsttimeteachers.A

completecurriculumwithdailylessonplansforboth

teacherandstudenttakesyourclassfromengine

historyandlabsafety

toasimpleandeasyto

understandbreakdownof

somecomplexmechanical

operations.Thelabsconsist

ofastep-by-stepprocess

ofdisassemblingandre-assemblingabasicL-Head

engineoveran8-9weekperiod.Alsoincludes

supportingpowerpointpresentationaswellas

numerousothertrainingmaterials.

UsedinTrainingKit:CE9059

Contains Daily





Contains Daily







28

VO-ED INSTRUCTORS

FACTORY SERVICE TRAINING

Briggs & Stratton conducts Factory Service Training for Vo-Ed Instructors. These schools not only

cover the operation and theory behind Briggs & Stratton air-cooled engines, but also offer specific

insights in developing teaching aids such as carburetor cut-aways, and other ideas. There are a

number of additional educational opportunities available to instructors of air-cooled gasoline engine

courses. These schools are conducted at different times during the year. See ThePowerPortal.com

for more information.

Beginner Vo-Ed Instructors’ School

February 7-10, 2011 | June 13-16, 2011 | June 27-30, 2011



Ifyouareaninstructorwhoisrelativelynewteachingsmallenginetechnology,thenthisiswhereyouwillwanttostart.

Byattendingthiscourseyouwillhavereceivedenoughknowledgeandconfidencetobeabletoconductyour

ownbasicsmallengineclass.Thisprogramwillfollowlessonplansdesignedforhighschoolsthatcanbe

foundonourOverhead(OHV)EngineInstructors’ReferenceCD.Itisintendedtowalkyouthrougheachof

thesamestepsyouwoulduseinyourclassroomandlab.Youwillperformcompleteteardownsonahorizontal

shaftOHVandaverticalshaftL-headengine.Inaddition,youwillreceiveanassortmentoftrainingmaterials

fromCDsthatcontainlessonplans,PowerPointpresentations,teardownscriptsandmore,sothatyouwillbe

abletoteachthesameconceptsandproceduresinyourownclassroom.



•Theuseoflearningmaterialstodeliverafullsmallenginecourse

•HowtoproperlyidentifyaBriggs&Strattonenginealong

withhowtoobtainsupportinformation

•HowtoaccessusefulinformationviatheBriggs&Stratton’s

websites(IfyouhavealaptopcomputerwithwirelessInternet

capabilities,besuretobringitwithyou!)

•Four-cycletheorywillbeexploredthoroughlythroughthe

useofmultimedia

•Hands-onteardownofL-HeadandOHVengines

•ExplanationsofenginesystemsfromAtoZ,including:

▪Carburetors  ▪Governors

▪Fuels&Oils  ▪Compression

▪Ignitions



•Trainingprofessionalsthatare

inneedofathoroughrefresher

orhavelittleknowledgeofbasic

smallenginesand4-cycletheory

•Instructorswhohavenevertaught

anenginescoursebefore

•Teacherswhoarelookingfor

pre-existingcurriculumand

instructionsonhowtobestapply

itinclass

PREREQUISITE: None

29

Advanced Engine Technology

For Dealer Technicians or Advanced Vo-Ed Instructors

November 8-11, 2010 | August 8-11, 2011



Majorenginesystems,carburetion,ignition,compressionandlubricationareexploredwiththedetailthatwillsatisfy

thosethatdesiretoknowhowaBriggs&Strattonengineworks.You’llstartyourweekwithabangbydestroyinga

brandnewengineandtransitionintofailureanalysis.The“repair”processcarriesyouthroughanin-depthlookatthe

individualenginesystems,andthetypesofeffectsafailurecanproducethroughoutanentireengine.



•FailureAnalysis–Anin-depthlookastothemaincausesofenginefailureandhowtoidentifythem

•Carburetors–Identification,passagewaysandtroubleshootingtips

•FuelsandEmissions–Octaneratings,bio-fuels,coldandwarmweatherblends,currentandfuture

emissioncontrolsystems

•Troubleshootingfuelsystems-“Bugged”enginesareusedforreinforcinglearnedknowledge

•Compressioncomponents–Understandingpiston,pistonringsandvalvemechanisms

•ElectricalSystems–Alookatbasicelectricity,electricalcomponents,charging,startingsystems,

troubleshootingandtestingprocedures

•Governorfunctionandoperation



•Trainingprofessionalswhowanttoadvancetheirknowledgetoahigherindustrylevelinnumerousareas

beyondthebasic4-cycletheory.

•Leadersthatinspiretobetterpreparelearnersforthesmallengineserviceindustry.

•Serviceexpertsthatwishtostaycurrentonindustryknowledgeandequipment.

PREREQUISITE: Dealers - Attended an AFSS class at their CSSD; Vo-Ed Instructors - Briggs & Stratton’s

Vo-Ed Beginner Course or 2+ years of teaching small engines

30

Experienced Vo-Ed Instructors’ School

July 18-21, 2011 | August 1-4, 2011



Thefocusofthisschoolistoconcentrateonmorecomplexconcepts.Topicspickupfromwherethebeginner

courseendedandincludesmorehands-onactivities.

Thisschoolwillalsofocusonmakingtrainingpropsforyourclassroomthatmakedifficultsubjectseasierto

understand.



•Compressionsystems,includingperforminga3-anglevalvejob

•Differenttypesofcarburetorsalongwithahands-ontroubleshootingactivity

•Significanttimewillbedevotedtomakingcut-a-waysofcarburetorsandotherenginerelatedcomponents

•WewillalsomakeasimpledevicetoshowtheVenturieffectwithincarburetors

•Alternatorsystemswillbecoveredin-depthwithanactivitytomeasurealternatorelectricaloutput



•VocationalEducatorsthatwantorneedtoexpandtheirknowledgetobeabletotaketheirclassroomtothe

nextlevel

•Instructorslookingforabetterwaytodeliverengineconceptsthroughtheuseofengineandengine

componentcut-a-waysmadebytheinstructorsthemselves

PREREQUISITE: Vo-Ed Instructors - Briggs & Stratton Beginner Course or 2+ years of teaching small engines

31

Course Package Amenities

• Lodging (based on double occupancy)

• Breakfast & Lunch on Day(s) of Class

• 1 Dinner Banquet

• All Course Materials

• Transportation Between the Training Facility and Place of Lodging

• Framed Certificate to Qualifying Graduates

• Network with Fellow Technicians or Instructors

• Personal Attention (Typical Class Size is 10 - 20 Students)

• If single occupancy lodging is requested, participant will be responsible for the

difference – an additional $50.00 per night paid directly to the hotel.

• Please make travel arrangements to arrive the day before class starts and to depart

after class ends.

Course Schedule

Course Fees

Beginner Vo-Ed Instructor School Experienced Vo-Ed Instructor School

 February7-10,2011 July18-21,2011

 June13-16,2011 August1-4,2011

 June27-30,2011

Advanced Engine Technology

  November8-11,2010

  August8-11,2011

AllclassesareheldattheBriggs&StrattonTrainingCenter–MenomoneeFalls,WI.Briggs&Strattonreserves

therighttocancelascheduledcourseupto10dayspriortothestartdate.Ifacancellationdoesoccur,Briggs&Stratton

willpromptlynotifyyouofalternatedatesavailable,butwillnotacceptliabilityfornon-refundabletraveltickets.

No Lodging Diamond

Course Title Course Fee Required Fee MST Fee Dealer Fees

BeginnerVo-EdTraining $825.00 $575.00 $725.00 $250.00

ExperiencedVo-EdTraining $900.00 $650.00 $800.00 $250.00

AdvancedEngineTechnology $900.00 $650.00 $800.00 $250.00

™



•MSTsreceivea$100discountoneachtrainingcourse.

•DiamondDealers™receiveonefreefactoryschooleveryseason(excludeslodgingortransportation).

• PurchasersofCE9001TrainingKitreceiveoneFREEcourse(nowincludeslodging,basedondoubleoccupancy).

• FREE course offer is valid for up to 2 years from date of purchase of CE9001 Training Kit.

• Include copy of invoice for CE9001 Training Kit with application.

•We’resoconfidentyou’llbepleasedwithyourexperiencethatweofferamoney-backguaranteeifyouare

notsatisfiedwithyourtraining.

32

2010-2011 FACTORY SERVICE

TRAINING COURSES APPLICATION

Payment can be made by credit card, purchase order or check, payable to Briggs & Stratton. Fax application to (414-259-5214)

with credit card information, purchase order or mail application and check to: Briggs & Stratton Corporation, Attn: Customer

Education, P.O. Box 702, Milwaukee, WI 53201-0702

I understand that Briggs & Stratton may take photographs and/or video of event participants and activities. I agree that Briggs & Stratton

Corporation shall be the owner of and may use such photographs and/or videos relating to the promotion of future events. I relinquish all

right that I may claim in relation to use of said photographs and/or videos.

Signature of Participant Date

Briggs & Stratton ID# B-(Dealer Only) Date of Application

Company/School Name Company/School Address

Business Telephone Number City

Fax Number State Zip

E-Mail Yrs of Industry/Teaching Experience

Applicant Name Age Male/Female

Home Address City

State Zip Telephone Number

Course:

First Choice Date ___ MST# Diamond Dealer#

Second Choice Date

qVO-ED Instructors please attach a copy of the invoice

for the CE9001 Training Kit to receive discount.

(Check one) qVisa qMasterCard qAmerican Express qDiscover

Print name (as it appears on card): Account Number:

Signature: Exp. Date:

NOTE: PLEASE USE (1) APPLICATION FORM PER PERSON ATTENDING • CANADA ONLY: Please make school fee payable in U.S. funds.

CANCELLATION MUST BE RECEIVED IN WRITING AT BRIGGS & STRATTON 10 DAYS PRIOR TO THE WEEK SCHEDULED TO OBTAIN A REFUND.

Beginner Vo-Ed Instructor

February7-10,2011

June13-16,2011

June27-30,2011

Advanced Engine Technology

November8-11,2010

August8-11,2011

Experienced Vo-Ed Instructor

July18-21,2011

August1-4,2011

qPRIVATE ROOM qNO LODGING REQUIRED

(If private room is requested, you will be

responsible for the difference - an additional

$50.00 per night paid directly to hotel.)

PLEASE MAKE TRAVEL ARRANGEMENTS TO ARRIVE

ON SUNDAY AND TO DEPART ON FRIDAY

CHECK APPROPRIATE BOXES

33

Briggs&StrattonCorporation --

Attn:CustomerEducationDept.

Vo-EdPrograms 

P.O.Box702 

Milwaukee,Wisconsin53201-0702 

Fax:414-259-5214 

Thisistocertifythatweconductsmallgasolineengineclassesasdescribedbelow:

Specificschoolname ________________________________________ Gradelevelofcourse _______________________

Streetaddress _______________________________________________________________________________________

Mailingaddress ______________________________________________________________________________________

County ___________________________________________  City _____________________________________________

State ____________________________________________  Zip ______________________________________________

Phone ___________________________________________  E-mail ___________________________________________

Numberofstudentsinlargestclass ____________________  Numberofclasses _________________________________

Totalhrs.ofclassroomparticipation ____________________  Numberofweeksofsmallengineclass _________________

Timesclassisrepeatedeachsemester _________________  Isthematerialalsousedinadultclasses? ______________

Numberofadultstudentsineachclass _________________  Numberofadultclasses _____________________________



Pleasechecktwoselections.

❏CE3017–BasicEngineSystemsCD

❏CE3056–FuelDeliverySystemsCD

❏CE3070–4-CycleTheoryDVD

❏MS4185–MasterPartsCatalog

❏19368–IgnitionTester

❏Caseofrepairmanualsmatchingthedonatedengine(limit20manuals)

Thismaterialwillbeusedintheabovelistedschoolforeducationalpurposesonlyandshallbeconsideredagifttothe

schoolandnottoanindividualinstructor.Noengineorenginepartswillbeplacedoutsideoftheschool.

WewillwelcomeanyvisitationbyBriggs&StrattonCorporationpersonnelwishingtoreviewourutilizationofthismaterial.

Briggs&Strattonreceivesmanyrequestsfordonationengines.Theseenginesaresubjecttoprogramallocationsandmightnotalwaysbe

availableforimmediateshipment.Yourrequestwillbehandledintheorderthatitwasreceivedasadditionalenginesbecomeavailable.

Californiacompliantenginesmaynotbeimmediatelyavailable.

 INSTRUCTOR(SIGNATURE) PRINCIPAL(SIGNATURE)

 INSTRUCTOR(PLEASEPRINT) DATE

Basic Training Starter Kit Application

34

 (this“Agreement”)datedasof 20

byandbetweenBriggs&StrattonCorporation,aWisconsincorporationhavingitsprincipalbusinessofficesat

12301WestWirthStreet,Wauwatosa,WI53222(“Donor”),

and(organizationname)

a(n)(organizationtype)

organizationhavingitsprincipalbusinessofficeat,

(address) (“Donee”).

InconsiderationofthemutualcovenantsandagreementscontainedinthisAgreement,thepartiesherebyagreeasfollows:

 1.Donorherebydonates,givesanddeliverstoDonee,andDoneeherebyaccepts,thepropertydescribedonthe

attachedacknowledgementform,subjecttothetermsandconditionssetforthinthisAgreement.

 2.ThedonatedpropertyisgiventoDonee“asis”andwithoutanywarranty.Donormakesnorepresentationof

warranty,expressorimplied,withrespecttothemerchantability,condition,qualityorfitnessforanyparticular

purposeofthedonatedproperty.

 3.Doneeonbehalfofitself,itsofficers,directors,employeesandagentsbyacceptingthedonatedproperty

expresslywaivesanyandallrights,claims,causesofaction,judgements,settlementsorcostsforactual,

consequentialorincidentaldamagesduetopersonalinjury,propertydamageorotherwiserelativetotheuseor

ownershipofthedonatedproperty.

 4.DoneeherebyagreestoindemnifyandholdDonor,itsofficers,directors,employeesandagentsharmlessfrom

andagainstanyandallclaims,causesofaction,judgements,settlements,orcostsofanynaturewhicharise

outoforinconnectionwiththedonatedpropertyinanymannerwhatsoever.

 5.ThisagreementshallbegovernedbythelawsoftheStateofWisconsin.

 6.Thisagreementcontainstheentireagreementofthepartieswithrespecttoitssubjectmatter.Anyprior

representations,understandingsorcourseofdealingsshallbeofnoforceoreffect.

 7.DoneewillmakeeveryeffortpossibletocontactlocalmediaoutletswithastoryregardingBriggs&Stratton

supporttothecommunity.

 8.DoneewillforwardanysucharticletotheCustomerEducationDepartmentatBriggs&Stratton.

 9.DoneewillsupplyBriggsandStratton’sCustomerEducationDepartmentwithpicturesofdonatedproductbeing

usedbystudentsinaclassroom/labsetting.AllpictureswillbecomepropertyforBriggs&Strattonforusein

educationmaterial.Pleaseemailphotosandnewspaperarticlestocust.ed@basco.com.

Inwitnesswhereof,eachpartyhascausedthisAgreementtobesignedbyitsdulyauthorizedrepresentative.

 

 Signature ________________________________  Signature __________________________________

 Printed __________________________________  Printed ____________________________________

 Title ____________________________________  Title ______________________________________

Briggs&Strattonreceivesmanyrequestsfordonationengines.Theseenginesaresubjecttoprogramallocationsandmightnotalwaysbe

availableforimmediateshipment.Yourrequestwillbehandledintheorderthatitwasreceivedasadditionalenginesbecomeavailable.

Engine Donation Agreement Form

35

Briggs&StrattonisastrongsupporteroftheEquipmentand

EngineTrainingCouncil(EETC).TheEETCisdeeplyinvolved

intwodistinctareas,techniciancertificationandschool

accreditation.AttendingaBriggs&Strattoncoursewillhelpthe

technicianswithfundamentalknowledgethatcanbeapplied

toEETCcertificationtests.Additionalinformationcanalsobe

suppliedtoVo-EdInstructorsfordevelopinganaccredited

EETCeducationalfacility.ForadditionalEETCinformation,

visitwww.eetc.org.

Authorized Field Service Schools (AFSS)

Thisschoolisconductedinmanymajorcitiesbytheregional

Briggs&StrattonIntegratedDistributorNetwork(IDN)/Central

Sales&ServiceDistributor(CSSD).Theschoolisheld

periodicallythroughouttheyearandisnormallyattendedby

AuthorizedServiceDealers.Theschoolstressesbasicengine

theoriesofoperationandrepair,plusrelatedsubjectssuchas

warrantyandpartslook-up.Enrollmentislimitedandcostsvary.

ContactyourregionalIDN/CSSDforfurtherdetails(seeinside

backcover)orvisitThePowerPortalfortimesandlocations.

Tofindmoreinformation,goto:

www.ThePowerPortal.com

User ID: voed_schools

Password: briggs

See Training Resources > Distributor School Schedules

Product Update Seminars

Thisseminarispresentedinvariouscitiesbytheregional

Briggs&StrattonIDN/CSSD.Someoftheseprogramsare

conductedduringthedayandothersintheevening.Theyare

usuallyaboutthreetofourhoursinlength.Thesubjectmatter

originatesdirectlyfromthefactoryandemphasizesnewproducts

andotherpertinentserviceinformation.Theseseminarsbegin

inNovemberandextendintoApril.Ingeneral,enrollmentis

notlimitedandfeesmaybecharged.Contactyourregional

Briggs&StrattonIDN/CSSDforfurtherdetails(seeinsideback

cover)orvisitThePowerPortalwebsitefortimesandlocations.

Tofindmoreinformation,goto:

www.ThePowerPortal.com

User ID: voed_schools

Password: briggs

See Training Resources > Distributor School Schedules

Customer Education & the EETC



36

19300 Basic Tool Kit

Popular Specialty Tools – Go to the

Power Portal for a complete listing.

KIT INCLUDES:

ValveSpringCompressor

FlywheelPuller

PistonRingCompressor(5HP&below)

FlywheelPuller

FlywheelPuller

Tachometer

PistonRingExpander

TorquxStarbits

StrapWrench

TangBender

ValveLapper(includes19266&19268)

TorqueWrench

Screwdriver–Carb.Jet

Screwdriver–Carb.Jet

Tester–Ignition

FuelIneRemover

ValveLappingCompound

GasoholTester

PlasticRuler–AirGapGauge

MasterPartsCatalog

19368 Ignition Tester

Designedtosimulatetrueengineignitionresistance

andsystemcapabilitiesundersafetestconditions.

19598 Digital Tach & Hourmeter

MeterdisplaysRPMwhileengineisrunning.

Whenengineisstopped,meterdisplayselapsedtime.

19468 DC Amp Shunt

Usedtomeasureamperageina12voltsystem.Color-coded

receptaclesholddigitalmultimeterleadssecurelywhiletesting.

Thistoolworkswithanydigitalmultimeterwithamillivoltscale.

Eliminatesblowingthefuseinmultimeters,duetohighcurrent

loadssuchaschargingandstarting.



37

795161 Alcohol Tester

Markedwithalcoholcontentlinesat10%,20%,70%and85%.

Thisprovidesthetechnicianwithvisualcuesastothealcoholcontent.

19545 Leakdown Tester

Usedtotestthesealingcapabilitiesofthecompression

componentsofallengines.Comeswithcrankshaftclamp.

Retail Parts

& Accessories Engines

Engine Parts Engine

Accessories Service Tools Power

Products Parts

Dealer

Merchandise

Master Parts

Charts

Murray Parts

To contact your IDN sales distributor, visit integrateddistributors.com

AVOID SURPRISES.

Only Briggs & Stratton Genuine Parts are specifically designed, manufactured

and tested to help deliver optimum performance in Briggs & Stratton engines.

Genuine:

Reinforced pleats.

Consistent airflow vents.

Exact fit and performance.

Meets emissions regulations.

Trusted brand.

One year warranty.

And so much more.

Non-Original:

?

?

?

?

?

?

• ENGINE PARTS

& ACCESSORIES

• RETAIL PARTS

& ACCESSORIES

• ENGINES

• SERVICE TOOLS

• POWER PRODUCTS

PARTS

• MURRAY PARTS

• DEALER

MERCHANDISE

• QUICK REFERENCE

CHARTS

BRIGGS&STRATTON MASTER PARTS CATALOG

2010

2010

To contact your IDN distributor, visit integrateddistributors.com

19600 Fuel Line Remover

19602 Digital Meter

Usedtoeasethedifficulttaskofremovingthefuellineoffofahose

barbbyplyingupwardcompressingthefuellineandexpandingthe

insidediameter,insteadofpullingandcontracting.

Thispolarityindicatorofferstheinquisitivetechnicianorvocational

scienceteachertheopportunitytoseethemagneticpolesonany

magnetorflywheelmagnets.

MS4185 Master Parts Catalog

Includestoolsection.Seewww.ThePowerPortal.comfor

informationonallBriggs&StrattonPartsandTools!

User ID: voed_schools

Password: briggs



38

Identity Materials

AM3006A The Power Within™ Banner

Notes:

Size48”x28”

ForadditionalidentitymaterialsseeMS4185MasterPartsCatalog.

39

Notes:

40

Notes:

To order Briggs & Stratton engine kits, parts, tools and other training materials, refer to the map above and

contact our Integrated Distributor (IDN) that handles your region. You may fax, mail or email orders to the

IDNs using a purchase order or credit card. Be sure to include a tax-exempt ID number if applicable.

Vocational Education contact information

BRITISH COLUMBIA

ALBERTA SASKATCHEWAN MANITOBA

ONTARIO QUEBEC

Magneto Power

Atlantic Power

MWE

Central Power Systems

Preferred Power

SEDCO

EDWARDSVILLE

WEST VALLEY CITY

ANOKA

COLUMBUS

DELT A

Power Source Canada

9/09

CASTLETON

PENDERGRASS

MEQUON

OAKVILLE

IDNNetwork

TUALATINA

1. MAGNETO POWER, LLC www.magnetopower.com mspieker@magnetopower.com Melinda Spieker 800-338-5168 x3505

2. MIDWEST ENGINE WAREHOUSE www.mwe.net st.clair.scott@iaeco.net Scott St. Clair 877-505-8633

3. PREFERRED POWER, INC www.preferredpower.com jeffw@preferredpower.com Jeff White 800-560-3046

4. POWER SOURCE CANADA, LTD www.powersourcecanada.ca mgulley@powersourcecanada.ca Mike Gulley 800-663-9700

5. ATLANTIC POWER, INC www.atlanticpowerinc.com artf@atlanticpowerinc.com Art Falk 800-678-5692 x4940

6. CENTRAL POWER SYSTEMS www.centralpower.com jeniferf@centralpower.com Jenifer S. Fleet 800-554-3336 x2166

7. SEDCO, INC www.sedcoinc.com thomas.mark@sedcoinc.com Mark Thomas 800-346-4260

BRIGGS&STRATTON

CORPORATION

CUSTOMER EDUCATION

POST OFFICE BOX 702

MILWAUKEE, WI 53201 USA

800 934 7730 | cust.ed@basco.com

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