3000 SERIES 3015 CROWN SP3020

User Manual: 3000 SERIES 3015

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C
SP 3000 Series

stockpicker

specifications

SP 3000 Series

stockpicker

Poly Wheels
2.5" x 2" when 17 is less than 18 + 8.5
4" x 2" when 17 is greater than 18 + 8

40"

24 – 30"
adjustable 18 17

4"
4"

4" x 2"

79"

87"

36"
24"

11
7.5"

24"

27"

14
5"
2"

3.7"

13" x 5.5"

7"
9.5"

6" x 2.8"
10"

Performance

Dimensions

General Information

SP 3000 Series

Specifications

Manufacturer

Crown Equipment Corporation

Model

SP 3010-30

SP 3015-30

SP 3020-30

SP 3040-30

Load Capacity*

See Chart

Load Center

Platform face to load CG

Power

Electric

Volts

Operator Type

Stand-up Rider

Stockpicker

Tire Type

Load/Drive

Poly/Poly

Wheels (x = driven)

Load/Drive

4/1x

See Chart**

See Chart

74.6/75.6

L x W x T in

36 x 4 x 2

Lift Height

Head Length

TL/TT

Forks

Standard
Optional Lengths

30, 39, 42, 45, 48, 54, 60, 72, 84

Wheelbase

TL/TT

52/51

Turning Radius

TL/TT

69/68

Speed Travel

Speed Lift

Battery

Speed Lower

Empty/Loaded

mph

See Chart

Empty/Loaded

fpm

45/28

45/28 Low, 80/46 High

Empty/Loaded

fpm

40/26

40/26 Low, 71/43 High

Empty/Loaded

fpm

40/38

40/38 Low, 80/75 High

Empty/Loaded

fpm

40/38

40/38 Low, 80/75 High

Type

Lead Acid

Min Weight/Max Amp

1520/1085

14.25 x 36.25 x 31 high

3.5

4.0

3.5

4.0

Max Battery Size
24

Traction Motor

60 Min Rating

* Contact factory. Capacity may be subject to derating,depending upon lifting height, load center and fork length.
**Not available above 240" lifting heights.

TL
10

Lift Height

136

148

172

194

214

195

210

240

276

294

312

330

348

366

Load Capacity SP 3010

3000

SP 3015

3000

SP 3020

3000

2000

1500

SP 3040

3000

2500

2350

2200

2000

1900

1750

Free Lift

Collapsed Height

89.5

107

119

131

89.5

107

119

125

131

143

149

155

Extended Height

223

235

259

281

301

283

298

328

364

382

400

418

436

454

Straddle Width

Operator Compartment Width

Aisle Guide Wheel Range†

47.75 to 65.25

53.75 to 65.25

59.75 to 65.25

61.75 to 71.25

65.75 to 71.25

Truck Weight without Battery

5183

5248

5377

5666

5795

5753

5846

6072

6293††

6619

6623†††

6907

7053

7483

Capacity

Mast

† In .5" increments.
†† SP 3020 as shown, SP 3040 is 6381 lb.
††† SP 3020 as shown, SP 3040 is 6711 lb.

SP 3000 Series

Specifications

Travel Speeds - Models 3010, 3015, 3020, 3040
Lift Height
(inches)

Steered Wheel ≥ 10°

Steered Wheel < 10°
Travel Speed (mph)
Empty/Loaded

Brake
Force

Travel Speed (mph)
Empty/Loaded

Brake
Force

0-24

6.0/5.3

3/3

6.0/5.3

3/3

25-60

6.0/5.3

3/3

3.8/3.2

3/3

61-120

3.8/3.2

2/3

2.7/2.2

2/3

121-150

2.7/2.2

2/3

1.9/1.5

1/3

151-180

1.9/1.5

1/3

1.5/1.2

1/3

181-366

1.5/1.2

1/3

See Note

Note: Steering is automatically limited to within 10° straight travel above 180".

SP 3000 Series

Standard Equipment
1. 24-volt electrical system
2 GE EVT-100 FL transistor
control
3. Start up and run time
diagnostics
4 Programmable performance
features
5. Information Display Panel in
operator platform
6. Elapsed time counter
7. Battery discharge indicator
with lift interrupt
8. Drive tire direction indicator
9. Hour meters for key on,
traction, lift and steer motors
10. 14.25" battery compartment
11. 350 amp battery connector
12. 2.75" diameter battery
compartment rollers
13. Top battery access for service
14. Color-coded wiring
15. Key switch
16. Horn
17. Strobe light
18. Electronic on-demand power
steering
19. Emergency power cut-out
20. Hinged side gate with power
disconnect
21. Upper elevation travel
22. Elevated Braking System
(EBS) with low profile
brake pedal
23. 6" diameter tandem load
wheels

24. Lift off left and right side steel
battery covers
25. Adjustable battery retainer
26. Hinged, lift off steel power
unit doors
27. Cushioned floorboard
28. Soft urethane twist grip with
“cam grip”
29. 10 degree angled steer
wheel with soft feel spinner
30. Clear visibility platform
window
31. Clear visibility mast design
32. Storage compartment
33. Operator belt and
lanyard
34. Pallet clamp
Optional Equipment
1. Wire guidance
2. Aisle guide wheels for rail
guidance
3. Motor brush wear indicators
and motor temperature indicators (Only available on
SP 3015 and SP 3040)
4. Battery retainer interlock
switch
5. Work lights, dome light and
two-speed fan
6. Spotlights
7. Flashing amber light
8. Fork raise and/or lower cutout with or without override
9. Zone select key switch

Technical Information

10. 48", 54" and 60" wide operator platforms
11. Corrosion conditioning
12. Freezer conditioning
13. Wire mesh screen. (Standard
with freezer conditioning)
14. Retractable tether
15. Load wheel and drive tire
compounds
16. 30" lanyard boom
17. Special paint
18. Fire extinguisher
Human Factor
The operator area is designed for
maximum visibility and stability
for increased operator confidence and comfort.
The operator platform features a
large window, (1088 sq in), for
excellent visibility. A Crowndesigned clear-visibility mast
affords the platform window one
forward and two peripheral windows for maximum visibility even
when the platform is lowered.
The clear-visibility mast, with full
free lift, extends the platform
window above the mast channels for unobstructed visibility
when raised.
A low profile power unit, low
placement of the lower cross
brace and an outer C-channel
rail assembly also contribute to
excellent visibility.

A soft urethane twist grip is
solidly mounted to the truck
console to provide excellent
stability for the operator during
travel, plugging and braking.
Controls for lift/lower, horn and
emergency disconnect are conveniently located for efficient
operation and minimal operator
fatigue. The steering wheel is
angled at 10° and recessed to
maximize the work area and
reduce steer effort. The steering
wheel and spinner knob are
covered with soft urethane to
reduce grip force and insulate
against vibration. Control location keeps the operator’s posture neutral at all times. The
platform cushion absorbs shock
and vibration. The brake pedal
has a low profile design and
when engaged is flush with the
platform cushion for maximum
comfort. Heavy-duty side gates,
with two horizontal and one vertical support rails, communicate
security to the operator. Cut-out
switches disengage truck operation when side gates are raised
for maximum safety. Two work
lights, two dome lights and a
two-speed fan are optional.
“Power-on” key prevents unauthorized operation of the truck;
start position initializes truck
“self-test”. The new Information
Display Panel provides concise,
clear feedback for the operator
during truck operation.

Responsibly Innovative
Electronics
Environmentally hardened heavy
duty 24-volt electrical system. An
intelligent, networked Control
System is used to provide real
time truck control, display, diagnostics and calibration. A distribution panel provides a central
location for troubleshooting, reduces wiring requirements, and
enables future options to be
added easily. The Control System
can be accessed by the Service
Terminal to provide calibration of
truck parameters and optional
features set-up. The Control System is also used to extract service
diagnostic and management
data. The link-up port is conveniently located on the platform and
is easily accessible without removal of covers for connection.
The Crown Program Analysis
Cartridge (PAC) works in conjunction with the Service Terminal and
ensures users simple, fast program upgrade of systems.
Information Display Panel
The Information Display Panel
travels with the operator at all
times. Features include audible
and visual prompts for the operator, steer wheel direction indicator,
battery fuel gauge with lift interrupt, wire guidance status lights,
hour meters for all motors, elapsed
time counter, optional battery
retainer interlock light, optional
brush wear indicators and motor
temperature indicators and optional fork height “zone select”
control.
The Service Terminal also provides extensive service history
information as well as “real time”
electrical system diagnostics and
fault isolation information for
servicing.

SP 3000 Series

Technical Information

Enhanced and
Interchangeable Drive Unit
Crown-manufactured drive unit
uses spiral bevel and helical gears
from motor to drive wheel axle.
Fixed, mounted drive motor does
not rotate minimizing wear on
electrical cables. Drive tire changing is simplified with this new
drive unit. Crown Turret Trucks
and Reach Trucks also use this
drive unit.

Simplified Hydraulics
Heavy duty series wound pump
motors and gear pumps are assembled into an integral unit.
Optional high speed lift version is
available. Crown-manufactured
solenoid type manifolds with
built-in checks and relief valves.
Maximum lowering speed is regulated by a pressure compensating
flow control valve. Velocity fuses
are used in all cylinders to stop
lowering should lowering speed
exceed a pre-set value due to a
line rupture. A hydraulic
accumulator is used to cushion
raise and lower functions. Manual
lowering control on manifold block
allows lowering of platform from
ground level. Oil reservoir is designed with a 100 mesh screen at
the fill location, a suction strainer,
spin-on type 10 micron return line
filter and a magnetic drain plug.

Travel System
Traction control uses the GE EVT100 FL micro-processor based
transistor control. Smooth, quiet
operation, extended battery shift
life and component protection/
truck reliability are all features of
this GE system. System features
include a 450 amp rating, a bypass contactor, truck performance adjustability, SRO, ramp
start, diagnostics with 16 fault
memory in conjunction with the
service light. Traction is connected to the Control System for full
diagnostics and set-ups via the
Crown Service Terminal.
Responsive Steering
Standard on the SP 3000 Series
is electronic on-demand power
steering that is microprocessorbased. Steering wheel rotation
provides smooth, operator feedback. Steer effort is minimal, lock
to lock revolutions is 4.5 turns.
Drive wheel rotates a full 180° for
maximum maneuverability. Auto
centering drive tire for trucks
equipped with rail guidance.
Steering is connected to the
Control System for full diagnostics and operator interface.
Crown PAC also interfaces with
steering system for fast upgrade.
Elevated Braking System
(EBS)
Exclusive three force levels of
braking, determined by platform
height, provides smooth braking
at all elevations. Electric disc brake,
spring applied and electrically
released, is controlled by pedal in
platform. Pedal cuts traction
power and activates brake when
released. Brake system eliminates hydraulic lines running in
mast to control braking. Braking
can also be accomplished by proportional plugging which permits
the operator to control the rate of
deceleration when extended stopping distance is preferred.

The Crown Mast Assembly
High visibility two- and threestage masts feature nested rail
design with lift cylinders positioned behind mast rails. Three
stage mast has a low center position cylinder for free lift. Improved
mast cable life due to larger, 5"
diameter pulleys. Routing of hosing and cables optimizes visibility
through mast. Built-in sensors
detect chain slack and shut down
primary lower function. Exclusive
spring-loaded staging bumpers
virtually eliminate platform impact
as platform stages. Negative rail
drop allows shimming of mast
rollers without major disassembly.
Stronger Low Profile
Power Unit
Power unit is fabricated from
heavy gauge steel. Lower skirt is
.75" steel that runs 9" high for
component protection. Rugged
steel doors suspended on heavy
duty pin hinges cover power unit
componentry. Doors swing wide
for open access. Doors can also
be lifted off for unrestricted service access. Door bolts have exclusive convex design that mates
with concave door holes for fast
re-installation of door bolts. Battery side covers are all steel. An
optional battery retainer interlock
switch is available. Top battery
access is available by lifting cover.
Cover has integral support post.

Wheels and Tires
Polyurethane drive tire, 13"
diameter x 5.5" wide x 8" hub
diameter. Tandem load wheels
2.8" wide, 6" diameter polyurethane. Optional aisle guide wheels
2" wide x 4" diameter
polyurethane, 2" wide x 2.5"
diameter polyurethane.
Forks
2" thick x 4" wide forged steel.
Fork spread (adjustable) 24" to
30". Standard length is 36".
Optional lengths available.
Pallet Clamp
Standard equipment includes a
foot applied, hand released pallet
clamp designed for use with
pallets having center stringers.
Safety Shield
Safety glass to protect operator
from chains and moving parts
while in his normal operating
position.
Other Options
1. Audible Travel Alarm.
2. Contact factory for additional
options.
Safety considerations and dangers
associated with audible travel
alarms include:
• Multiple alarms can cause
confusion.
• Workers ignore the alarms
after day-in and day-out
exposure.
• Operator may transfer the
responsibility for “looking out”
to the pedestrians.
• Annoys operators and
pedestrians.
Dimensions and performance
data given may vary due to manufacturing tolerances. Performance
is based on an average size vehicle
and is affected by weight, condition of truck, how it is equipped
and the conditions of the operating
area. Crown products and specifications are subject to change
without notice.

SF12226 Rev. 7/02
Printed in U.S.A.

New Bremen, Ohio 45869 USA
Phone: 419/629-2311
Fax: 419/629-3796
crown.com

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3000 SERIES 3015 CROWN SP3020

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