_CBAP CT Z110
User Manual: CT-Z110
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CT-Z110 YJ(S) SERVICE MANUAL STEREO CAR CASSETTE RECEIVER BASIC TAPE MECHANISM : TN-715-DH-116 S/M Code No. 09-005-344-9R1 DA TA RE VI SIO N This Service Manual is the "Revision Publishing" and replaces "Simple Manual" (S/M Code No. 09-005-344-9T1). SPECIFICATIONS RADIO SECTION TAPE SECTION Tape Speed: S/N Ratio: Frequency Response: Stereo Separation: FF/REW Time: (FM) Frequency Range: 87.5 MHz–108 MHz (50-kHz steps) 87.5 MHz-108 MHz (100-kHz steps) 12.7 dBf 17.2 dBf 80 dB 30 Hz-15,000 Hz 63 dB 35 dB at 1 kHz 70 dB 3 dB Usable Sensitivity: 50 dB Quieting Sensitivity: IF Rejection: Frequency Response: S/N Ratio: Stereo Separation: Alternate Channel Selectivity: Capture Ratio: AUDIO SECTION Max. Power Output: Input sensitivity (load impedance) AUX: 300 mV (10 kΩ) GENERAL Power-Supply Voltage: 531 kHz–1,602 kHz (9-kHz steps) 530 kHz–1,710 kHz (10-kHz steps) 30 µV (30 dB) Usable Sensitivity: 35 W x 4 channels AUX IN input (AM) Frequency Range: 4.8 cm/sec. (17/8 ips) 50 dB 40 Hz–14,000 Hz 40 dB 190 sec. (C-60) Load Impedance: Tone Control: Installation size: 14.4 V (11 to 16 V allowable), DC, negative ground 4Ω Bass ± 10 dB at 100 Hz Treble ± 10 dB at 10 kHz 182(W) x 53(H) x 155(D) mm (71/4(W) x 21/8(H) x 61/8(D) inches) • Design and specifications are subject to change without notice. ACCESSORIES LIST REF. NO 1 2 3 4 5 6 7 8 9 10 PART NO. KANRI DESCRIPTION NO. 8A-KTH-902-010 IB,Y(E CH A) 110 8A-KT5-908-010 IB,INST,YH,Y (E CK CH A)-A 86-KT1-237-010 HLDR,REAR MTG 87-B10-141-010 NUT,5 TYPE-2 87-B10-143-010 UT1+5-15 W/O SLOT 87-B10-144-010 87-B10-145-010 88-KT1-247-010 8Z-KT1-231-010 8Z-KT1-232-010 11 8Z-KT1-251-010 12 8Z-KT1-625-010 W,5.2-10-0.5 W-SPR,5.3-8.5-1.5 S-SCREW,HEXAGON HLDR,HALF -T KEY,REMOVE -T S-SCREW,5*6 TH+ TAPPING ST CONN ASSY,16P SOC016 2 ELECTRICAL MAIN PARTS LIST REF. NO PART NO. KANRI NO. DESCRIPTION REF. NO IC 87-A21-191-010 8Z-KT1-622-010 8Z-KTG-622-010 87-A21-540-030 IC,KIA6225S C-IC,LC75374E IC,TA8259H C-IC,LC72336-9911 TRANSISTOR PART NO. C402 C403 C404 C405 C406 KANRI NO. 87-010-401-080 CAP, 87-010-401-080 CAP, 87-010-401-080 CAP, 87-010-184-080 CHIP 87-010-184-080 CHIP DESCRIPTION C407 C408 C409 C410 C411 87-010-198-080 87-010-198-080 87-010-378-080 87-010-378-080 87-016-083-080 CAP, CHIP 0.022 CAP, CHIP 0.022 CAP, ELECT 10-16V CAP, ELECT 10-16V C-CAP,S 0.15-16 RK C412 C413 C414 C415 C416 87-016-083-080 87-016-083-080 87-016-083-080 87-010-378-080 87-010-378-080 C-CAP,S 0.15-16 RK C-CAP,S 0.15-16 RK C-CAP,S 0.15-16 RK CAP, ELECT 10-16V CAP, ELECT 10-16V C417 C418 C419 C420 C421 87-010-380-080 87-010-196-080 87-010-378-080 87-010-401-080 87-010-401-080 CAP, CHIP CAP, CAP, CAP, C422 C423 C424 C425 C501 87-010-401-080 87-010-401-080 87-010-196-080 87-010-196-080 87-016-083-080 CAP, ELECT 1-50V CAP, ELECT 1-50V CHIP CAPACITOR,0.1-25 CHIP CAPACITOR,0.1-25 C-CAP,S 0.15-16 RK ELECT 1-50V ELECT 1-50V ELECT 1-50V CAPACITOR 3300P(K) CAPACITOR 3300P(K) 87-A30-473-080 8Z-KTH-622-080 8Z-KTH-623-080 87-A30-295-010 8Z-KTH-627-080 TR,KRC102M-AT TR,KTC3198Y TR,KTA1267Y TR,KRA226M TR,KTA1273Y 87-A30-475-080 8Z-KTH-626-080 87-A30-476-010 89-423-953-010 87-026-313-080 TR,KRA104M-AT TR,KTC3203Y TR,KTA1046Y TR,2SD2395F TR,DTC343TS 87-A30-467-040 87-A30-468-040 87-A30-469-040 87-A30-472-040 C-TR,KRA111S-RTK C-TR,KRC102S-RTK C-TR,KRC111S-RTK C-TR,KRA226S-RTK 87-020-465-080 87-001-783-080 87-A40-509-080 87-070-022-010 87-A40-344-080 DIODE,1SS133 (110MA) DIODE,1N4002 ZENER,MTZJ 6.8C DIODE,IN5402 (RECT) ZENER,MTZJ6.2C C502 C503 C504 C505 C506 87-016-083-080 87-016-083-080 87-016-083-080 87-018-196-080 87-018-196-080 C-CAP,S 0.15-16 RK C-CAP,S 0.15-16 RK C-CAP,S 0.15-16 RK CAP, CER 1500P-16V CAP, CER 1500P-16V 87-070-334-080 87-A40-337-080 87-A40-523-080 87-A40-256-080 ZENER,MTZJ10B ZENER,MTZJ 6.8B ZENER,MTZJ9.1B DIODE,RB441Q40 C507 C508 C509 C510 C511 87-018-196-080 87-018-196-080 87-010-404-080 87-018-209-080 8A-KC7-623-000 CAP, CER 1500P-16V CAP, CER 1500P-16V CAP, ELECT 4.7-50 CAP, CER 0.1-50V CAP,E 2200U-16 PW C512 C513 C520 C521 C601 87-010-401-080 87-010-401-080 87-010-182-080 87-010-182-080 87-018-209-080 CAP, ELECT 1-50V CAP, ELECT 1-50V C-CAP,S 2200P-50 B C-CAP,S 2200P-50 B CAP, CER 0.1-50V C602 C604 C605 C606 C607 87-010-379-080 87-018-209-080 87-010-379-080 87-010-380-080 87-010-263-080 CAP, CAP, CAP, CAP, CAP, C701 C702 C703 C704 C705 87-010-314-080 87-010-197-080 87-010-263-080 87-010-198-080 87-010-313-080 C-CAP,S 22P-50V CAP, CHIP 0.01 DM CAP, ELECT 100-10V CAP, CHIP 0.022 CAP, CHIP 18P C706 C707 C708 C712 C713 87-010-315-080 87-018-131-080 87-010-401-080 87-018-208-010 87-018-208-010 C-CAP,S 27P-50 CH CAP, CER 1000P-50V CAP, ELECT 1-50 CAP,TC-U 0.047-50 F CAP,TC-U 0.047-50 F C801 C802 CNA201 CNA202 CON201 87-018-134-080 87-018-134-080 8Z-KTH-652-010 8Z-KTH-651-010 87-009-031-010 CAPACITOR,TC-U 0.047 CAPACITOR,TC-U 0.047 CONN ASSY,3P (HEAD) CONN ASSY,8P (DECK) CONNECTOR, 3P CON202 CON301 CON601 !F601 J101 87-099-408-010 8Z-KTH-612-010 8Z-KT1-624-010 8Z-KC1-621-010 8Z-KT1-614-010 CONN,8P EH V WHT CONN,3P HEADER-STRAIGHT CONN,16P SOC017 FUSE,15A ANT,AW-002 L101 L102 L301 L601 L701 87-003-143-080 8Z-KT1-619-010 87-003-143-080 8Z-KT1-615-010 87-A50-375-010 COIL 4.7 UH COIL,68MH K7-D COIL 4.7 UH FLTR,AMORPHOUS -CHOKE COIL,1UH K LAL02 DIODE MAIN C.B C101 C102 C103 C104 C105 87-018-119-080 87-018-134-080 87-018-134-080 87-018-209-080 87-018-134-080 CAP, CER 100P-50V CAPACITOR,TC-U 0.01-16 CAPACITOR,TC-U 0.01-16 CAP, CER 0.1-50V CAPACITOR,TC-U 0.01-16 C106 C107 C108 C109 C114 87-010-402-080 87-010-380-080 87-010-380-080 87-018-209-080 87-018-134-080 CAP, ELECT 2.2-50V CAP, ELECT 47-16V CAP, ELECT 47-16V CAP, CER 0.1-50V CAPACITOR,TC-U 0.01-16 C115 C116 C117 C118 C119 87-010-380-080 87-018-209-080 87-018-209-080 87-018-134-080 87-010-992-080 CAP, ELECT 47-16V CAP, CER 0.1-50V CAP, CER 0.1-50V CAPACITOR,TC-U 0.01-16 C-CAP,S 0.047-25 B C120 C201 C202 C203 C204 87-010-992-080 87-018-131-080 87-018-131-080 87-010-378-080 87-010-378-080 C-CAP,S 0.047-25 B CAP, CER 1000P-50V CAP, CER 1000P-50V CAP, ELECT 10-16V CAP, ELECT 10-16V C205 C206 C207 C208 C209 87-010-248-080 87-010-248-080 87-010-198-080 87-010-198-080 87-010-263-080 CAP, CAP, CAP, CAP, CAP, ELECT 220-10V ELECT 220-10V CHIP 0.022 CHIP 0.022 ELECT 100-10V C210 C211 C212 C301 C302 87-010-401-080 87-010-401-080 87-010-380-080 87-018-131-080 87-018-131-080 CAP, CAP, CAP, CAP, CAP, ELECT 1-50V ELECT 1-50V ELECT 47-16V CER 1000P-50V CER 1000P-50V C303 C304 C401 87-010-401-080 87-010-401-080 87-010-401-080 CAP, ELECT 1-50V CAP, ELECT 1-50V CAP, ELECT 1-50V 3 ELECT 47-16V CAPACITOR,0.1-25 ELECT 10-16V ELECT 1-50V ELECT 1-50V ELECT 22-16V CER 0.1-50V ELECT 22-16V ELECT 47-16V ELECT 100-10V REF. NO L702 SW901 TUN101 X701 PART NO. KANRI DESCRIPTION NO. 87-003-149-080 COIL,47UH 87-A91-152-010 SW,SL 1-1-2 SSSS212-11-A 8A-KC8-624-010 TU UNIT, FAE347-A16 87-A70-175-010 VIB,XTAL 4.5MHZ AT-49 FRONT C.B D801 D802 D803 D804 D805 87-017-827-070 87-017-827-070 87-017-827-070 87-A40-813-040 87-A40-813-040 C-LED,SEC1201C,RED C-LED,SEC1201C,RED C-LED,SEC1201C,RED C-LED,SEC1E01C BLUE C-LED,SEC1E01C BLUE D806 LCD801 PL801 PL802 SW801 87-A40-813-040 8A-KTG-612-010 8A-KT7-655-010 8A-KT7-655-010 87-036-251-080 C-LED,SEC1E01C BLUE LCD,AKT-17 LAMP,9V-50MA LAMP,9V-50MA SW,T CT 6X3.5 160 SW802 SW803 SW804 SW805 SW806 87-036-251-080 87-036-251-080 87-036-251-080 87-036-251-080 87-036-251-080 SW,T SW,T SW,T SW,T SW,T CT CT CT CT CT 6X3.5 6X3.5 6X3.5 6X3.5 6X3.5 160 160 160 160 160 SW807 SW808 SW809 SW810 SW811 87-036-251-080 87-036-251-080 87-036-251-080 87-036-251-080 87-036-251-080 SW,T SW,T SW,T SW,T SW,T CT CT CT CT CT 6X3.5 6X3.5 6X3.5 6X3.5 6X3.5 160 160 160 160 160 SW812 SW813 SW814 SW815 VR801 87-036-251-080 87-036-251-080 87-036-251-080 87-036-251-080 87-A91-597-010 SW,T CT SW,T CT SW,T CT SW,T CT SW,RTRY 87-A61-229-010 JACK,3.5 BLK ST W/SW 6X3.5 160 6X3.5 160 6X3.5 160 6X3.5 160 SIM-026MT AUX C.B J301 CHIP RESISTOR PART CODE Chip Resistor Part Coding 8 8 A Figure Resistor Code Value of resistor Chip resistor L W t :A Resistor Code : A 1.0 0.5 0.35 104 Dimensions (mm) Wattage 1/16W Type 1005 Tolerance 5% Symbol CJ 1/16W 1/10W 1608 2125 5% 5% CJ CJ 1/8W 3216 5% CJ Form L t W 4 1.6 0.8 0.45 108 2 1.25 0.45 118 3.2 1.6 0.55 128 TRANSISTOR ILLUSTRATION IC BLOCK DIAGRAM-1 IC, LC75374E C B E ECB ECB BCE KTC3198 KTC3203 DTC343TS KRA104M KRA226M KRC102M KTA1267 KTA1273 2SD2395 KTA1046 KRA111S KRA226S KRC102S KRC111S IC, KIA6225S 5 6 SCHEMATIC DIAGRAM 7 8 WIRING-1 1 2 3 4 5 6 7 8 9 10 11 12 A B C D E F G H I J 9 10 13 14 IC BLOCK DIAGRAM-2 WIRING-2 1 2 3 4 5 7 6 IC, TA8259H A 5 4 3 2 1 1 2 3 4 5 A A B B B C C C D D D E E F F E G G F H H I I G J J H K K L L I M M J N N 11 12 IC DESCRIPTION IC, LC72336 LCD DISPLAY Pin No. Pin Name I/O Description 1 X-IN I System clock oscillator. 2 TEST2 I Device test input. 3 RE1 I Rotary encoder input 1. 4 CLK-AVR O Clock output to electronic VR (LC75374) 5 DATA EVR O CE output to electronic VR (LC75374) 6 CE EVR O Chip enable output to electronic VR (LC75374) 7 LED CONT O LED control. 8-14 T6-T0 O Key scan signal output. 15-18 K3-K0 I Key scan signal input. 19 LOCAL O LOCAL/DX switching signal output during seeking. (LOCAL = H) 20 RE2 I Rotary encoder input 2. 21 IF-REQ O IF CONT signal request output. (REQ ON = H) 22 TAPE IN I Tape inserted status detection input. 23 AUDIO MUTE O Audio muting output. 24 STANDBY MUTE O Standby muting output to power amp. 25 POWER MUTE O Muting output to power amp. 26 BEEP O Beep sound output. 27 NC - Not connected. 28-55 S27-S1 O Display segments signal output. 56-58 COM3-COM1 O Common 3-1 for display. 59-60 VDD2-VDD1 - Device power supply. 61 RADIO CONT O Radio mode control output. (RADIO = L) 62 BAND CONT O Radio band control output. (FM = L, AM = H) 63 MOTOR CONT O Motor control output. (Motor ON = H) 64 POWER CONT O Unit power control output. 65 PHONE MUTE I Muting control. 66 FF/REW I Tape fast forward and fast rewind mode detection input. 67 SD/ST I SD : Stop pulse input when seeking FM/AM station. ST : Display input (STEREO = H) accepted only during reception. 68 TA DIR I FWD/REV mechanism position detection input. (FWD = H) 69 ACC-IN I Car accessory on/off input. (ON = H) 70 IF-IN I IF CONT signal input. 71 NC - Not connected. 72 SNS I Voltage failure judgement input. 73 VDD - Device power supply. 74 FMOSC I FM local oscillation input. 75 AMOSC I AM local oscillation input. 76 VSS - Device ground. 77 LPF O Charge pump output for low-pass filter. 78 LPF - Not connected. 79 TEST1 I Device test input. 80 XOUT O Crystal oscillator output. 13 No. 1 2 3 COM1 COM2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 COM1 MT TP AF 2d 2m 2n Bar2 3d 3m 3n TA 4d 4m 4n H-BASS 5d LO R DSSA 2e 2l 2k 2c 3e 3l 3k 3c 4e 4l 4k 4c 5e 2f 2j 2i 2b 3f 3j 3i 3b 4f 4j 4i 4b 5f 2g 2h 2a Bar3 3g 3h 3a Bar4 4g 4h 4a Bar5 35 36 37 38 39 9d 9m 9n ST 9e 9l 9k 9c COM2 COM3 COM3 CD-CH Bar10 Bar9 COM4 COM4 CT MY INFO Bar1 1a,e,f,j,k No. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 COM1 5m 5n Dot1 6d 6m 6n L 7d 7m 7n Dot3 8d 8m 8n COM2 5l 5k 5c 6e 6l 6k 6c 7e 7l 7k 7c 8e 8l 8k 8c COM3 5j 5i 5b 6f 6j 6i 6b 7f 7j 7i 7b 8f 8j 8i 8b 9f 9j 9i 9b COM4 5g 5h 5a Bar6 6g 6h 6a Dot2 7g 7h 7a Bar7 8g 8h 8a Bar8 9g 9h 9a 14 MECHANICAL EXPLODED VIEW 1/1 18 TN-715-DH-116 19 16 21 17 B 24 20 B 34 15 14 13 33 B 12 5 22 23 10 8 36 B 35 A CHAS,SIDE-L A A B 8 7 11 32 A A B 2 1 D 3 6 B 4 A HT-SINK, A-UO 30 41 31 FRONT C.B 40 G F 28 37 C 39 A LCD801 27 MAIN C.B 26 F CHAS,SIDE-R E 25 29 A AUX C.B SH,PWB B 38 15 16 MECHANICAL MAIN PARTS LIST 1/1 REF. NO PART NO. KANRI NO. DESCRIPTION REF. NO PART NO. KANRI NO. DESCRIPTION 1 2 3 4 5 8A-KTF-020-010 8A-KT5-021-010 8A-KTH-008-010 8A-KTF-005-010 8A-KTF-004-010 KNOB,RTRY NON RUBBER RING,RTRY A WINDOW,LCD Z110 35W WINDOW,R F WINDOW,L F 26 27 28 29 30 8Z-KT1-231-010 8A-KTG-201-010 8A-KTG-203-010 8A-KTG-202-010 8A-KTH-203-010 HLDR,HALF-T HLDR,LCD G LENS,LCD G CASE,LCD G HLDR,PWB H 6 7 8 9 10 8A-KTH-001-010 8A-KT5-016-010 8A-KT5-013-010 8A-KT5-015-010 8A-KT5-014-010 CABI,FRONT H BTN,INFO BTN,DISP BTN,LO BTN,A/M 31 32 33 34 35 8A-KTH-202-010 8A-KT5-204-010 8A-KTH-201-010 8Z-KT1-211-010 8Z-KT5-201-010 CHAS,FRONT H HLDR,TR HLDR,DECK H COVER, TOP -T COVER, ISO BLIND -T 11 12 13 14 15 8A-KT5-210-010 8A-KTF-206-010 8A-KTG-003-010 8A-KT5-012-010 8A-KT5-211-010 HLDR,BTN MU LENS,R F BTN,UP/DN G BTN,PWR HLDR,BTN DISP 36 37 38 39 40 8Z-KT4-201-010 8A-KTF-201-010 8Z-KT1-212-010 8Z-KT1-239-010 8Z-KTH-652-010 COVER, CD BLIND -T HLDR,IC F COVER, BOTTOM -T CAP,LAMP BLU B CONN ASSY,3P (HEAD) 16 17 18 19 20 8A-KTF-013-010 8A-KTF-205-010 8Z-KT1-244-010 8Z-KT1-023-110 8A-KTG-004-010 BTN,FNC F LENS,ENCO F SPR-T,DOOR Z DOOR,CASS BTN,P.SET G 41 A B C D 8Z-KTH-651-010 87-251-073-410 88-KT1-250-010 87-432-903-010 87-251-097-410 CONN ASSY,8P (DECK) SCREW,U+2.6-6 S-SCREW,THIN HEAD+2.6-4 BLK WASHER,WTE 2.6 U+3-12 21 22 23 24 25 8A-KTH-003-010 8A-KTH-005-010 8A-KTH-004-010 8Z-KTH-204-010 8A-KTH-006-010 BTN,EJECT H BTN,REW H BTN,FF H LEVER,EJ-T17 CABI,TRIM H E 87-253-034-410 F 87-251-092-410 G 87-251-076-410 U+2-5 BLK U+3-4 U+2.6-12 COLOR NAME TABLE Basic color symbol Color Basic color symbol Color Basic color symbol Color B Black C Cream D Orange G Green H Gray L Blue LT Transparent Blue N Gold P Pink R Red S Silver ST Titan Silver T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT Transparent Orange 17 MECHANISM EXPLODED VIEW 1/1 18 MECHANISM MAIN PARTS LIST 1/1 REF. NO 1 2 3 4 5 PART NO. KANRI DESCRIPTION NO. S6-405-040-020 PUSH SW SW-230-2 S1-960-063-120 MG PLATE Z ASSY S6-405-010-360 SW,OAS-1229-4 S1-960-140-140 P.P SPRING S1-960-043-020 PINCH ROLLER ARM(R)ASSY REF. NO PART NO. KANRI NO. DESCRIPTION 26 27 28 29 30 S1-960-030-030 S1-940-141-150 S1-960-140-020 S1-960-140-010 S1-960-033-030 P.GEAR MIDDLE PULLEY TA,SPRING TRIGGER ARM HEAD SW ASSY(D) 6 7 8 9 10 S1-960-140-120 S1-940-140-170 S1-960-133-010 S1-960-095-020 S1-960-090-030 HP RETURN ARM MAIN BELT FL CAPSTAN ASSY PUSH LEVER Z RIVET ASSY PUSH LEVER SPRING 31 32 33 34 35 S6-201-070-530 S1-960-140-220 S1-960-140-250 S1-960-140-060 S1-960-034-020 P HEAD P-7742 BB-0573 H.P ROLLER H.P PUSH ARM B HP PUSH PLATE HEAD PANEL ASSY(D) 11 12 13 14 15 S1-960-113-040 S1-940-141-230 S1-960-083-010 S1-960-080-070 S1-960-080-080 MOTOR ASSY MC1-5U3LBS MAIN GEAR V CASS CASE ASSY CASE LEFTER B P.S ACTUATOR PLATE B A B C D E S9-P12-200-710 S9-C04-203-030 S9-C42-202-010 S9-C39-208-010 S9-W05-131-000 TAMS TAPPING SCREW S 2-7 CAMERA SCREW(TAPPING)S2.0-3 CAMERA TAPPING SCREW S3 2-2 TS.S TAMS SCREW 2-8 HIMERON WASHER 1.55-3.8-0.13 16 17 18 19 20 S1-960-080-060 S1-960-080-090 S1-960-153-120 S1-960-043-010 S1-960-150-050 REVERSE SPRING PACK SLIDER B FR LEVER ASSY PINCH ROLLER ARM(F)ASSY LOCK PLATE SPRING F G H I J S9-P02-200-310 S9-W02-250-100 S9-F27-204-010 S9-P12-200-510 S9-W05-200-800 TAMS SCREW 2.0-3 P.WASHER(CUT)0.85-2.8-0.25 FIX SCREW TAMS SCREW(TAPPING)S2.0-5 HIMELON WASHER 1.55-3-0.2 21 22 23 24 25 S1-960-150-040 S1-960-030-020 S1-960-100-010 S1-960-100-020 S1-960-015-010 LOCK PLATE P.GEAR METAL MAIN PLATE H.S SPRING CHASISS RIVET ASSY K L M S9-W08-500-600 S9-C02-264-520 S9-W06-250-300 LUMILAR WASHER 1.25-3.2-0.5 CAMERA SCREW(TAMS)2.6-4.5 HIMELON WASHER(CUT)1.2-3-0.25 19 2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111 931196 Printed in Singapore
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