Chassis Electric Conversion Instructions CC Baja

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FOR 1/5TH SCALE
HPI BAJA 5B AND 5T

ASSEMBLY INSTRUCTIONS

Tools and materials you will need:
• 2mm hex wrench
• 3mm hex wrench
• 4mm hex wrench
• 6mm hex wrench
• green threadlocker

Note: wait until all
parts are assembled
before
tightening
screws.
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

Description
Baja Stock Car Base Plate
Base Plate
Motor Mount Plate
12 x 24 x 6 Bearing
Baja Stock Part
Baja Stock Shaft
Baja Stock Spur
Diff Plate
Passenger Frame Plate
Lateral Brace
Driver Frame Plate
Motor Mount Plate
2028 Motor
14T MOD1.5 Pinion
Mamba XL ESC
Baja Stock Gear Guard
Gear Cover Plate
Diff Spacer
2028 Dual Fan Shroud
M5 X 30mm Flat Head Cap Screw
M5 X 10mm Flat Head Cap Screw
M5 X 15mm Flat Head Cap Screw
M5 X 15mm Button Head Cap Screw
M4 X 8mm Socket Head Cap Screw
M8 X 20mm Socket Head Cap Screw
M3 X 10mm Button Head Cap Screw
M5 X 20mm Socket Head Cap Screw
Battery Pad
Battery Strap

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
9
8
3
1
10
6
1
2

Refer to HPI Baja
manual for gas engine
removal instructions.

FIGURE 1

FIGURE 2

1. Assemble Diff Plate
(item 8) to the lower
rear shock brace of the
car using two M5 X
15mm long flat head
cap screws (item 22)
along with Diff Spacer
(item 18) and two M5 X
30mm long flat head
cap screw (item 20) as
shown in figure 1.
2. Attach Base Plate
(item 2) onto the base
plate of the car’s frame.
Refer to figure 2. Use
two M5 X 15mm long
flat head cap screws
(item 22) and two M5
X 15mm long button
head cap screws (item
23).
3. Mount the 2028
motor to Motor Mount
Plate (item 3) as shown
in figure 3. Use three
M4 X 8mm long socket
head cap screws (item
24).
4. Place the existing 12
x 24 x 6 bearing from

FIGURE 3

FIGURE 4
FIGURE 5

head cap screws (item 21). See figure 9.

the Baja stock vehicle
into the corresponding
counter-bored hole into
Motor Mount Plate
(item 3) as shown in
figure 4.

11. At this time tighten all screws.
12. Replace the spur gear spacer over the drive shaft.
FIGURE 6

5. With the bearing
facing out, slide the
bearing over the car’s
drive shaft and secure
the Motor Mount Plate
(item 3) to Base Plate
(item 2) using three M5
X 15mm long button
head cap screws (item
23) and Diff Plate (item
8) using three M3 X
8mm long button head
cap screws (item 26) as
shown in figure 5.
6. Use four M5 X
20mm socket head
cap screws (item 27)
to mount Lateral Brace
(item 10) between the
frame and roll cage.
Refer to figure 6.
7. Secure Box Frame
Plate (item 12) to Base
Plate (item 2) using
three M5 X 15mm
long
button
head
cap screws (item 23)
and Diff Plate (item 8)
using three M3 X 8mm
long button head cap
screws (item 26). See
figure 6.

FIGURE 7

13. Replace the Baja stock spur gear and “E” clip.
14. With the motor mounting screws loose, slide the
desired Castle MOD 1.5 pinion onto the motor shaft. Check
for proper gear mesh. Adjustments are made by sliding the
motor sideways. Once the proper mesh is achieved, tighten
the motor mount screws. You may have to slide the pinion
off of the motor shaft to reach the motor mounting screws.
15. Once the pinion and motor are properly adjusted, align
the set screw in the pinion on the flat on the motor shaft
and tighten set screw.
Note: apply a small amount of green threadlock
between motor shaft and pinion.

FIGURE 8

16. Place the Castle 2028 Dual Fan Shroud (item 19)
over the Castle 2028 Motor and secure in place with the
provided plastic zip straps.
Note: Make sure the blowers are facing the front of
the vehicle.
17. Mount the Castle Mamba XL ESC onto item Diff Plate
(item 8) using four M3 X 8mm long button head cap
screws (item 26).

FIGURE 9

8. Mount Passenger
Frame Plate (item 9)
to Motor Mount Plate
(item 3) using one M8 FIGURE 10
X 10mm long socket
head cap screw (item 25) and the roll cage using two M5
X 15mm long flat head cap screws (item 22). See figure
7.
9. Mount Driver Frame Plate (item 11) to Box Frame
Plate (item 12) and Baja roll cage using three M5 X 15mm
long flat head cap screws (item 22) as shown in figure 8.
10. Assemble Gear Cover Plate (item 17) onto Motor
Mount Plate (item 3) using three M5 X 10mm long flat

18. Mount HPI Gear Guard (item 16) onto Gear Cover
Plate (item 17) with two M5 X 20mm long socket head
cap screws (item 27).
19. Once complete, the assembly should look like figure 11.
FIGURE 11

Note: wrap the
velcro strap across
the vehicle’s
upper frame rails
to secure your
batteries.



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