Control Techniques CDE CDLE VFS Drives Manual
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User Guide CDE, CDLE Drives Constant and variable torque Variable Speed Drives for induction motors 11kW to 90kW (Europe) 7.5HP to 150HP (USA) Safety Information Persons supervising and performing the electrical installation or maintenance of a Drive and/or its external Option Unit must be suitably qualified and competent in these duties. They should be given the opportunity to study and if necessary to discuss this User Guide before work is started. The voltages present in the Drive and external Option Units are capable of inflicting a severe electric shock and may be lethal. The Stop function of the Drive does not remove dangerous voltages from the terminals of the Drive and external Option Unit. Mains supplies should be removed before any servicing work is performed. The installation instructions should be adhered to. Any questions or doubt should be referred to the supplier of the equipment. It is the responsibility of the owner or user to ensure that the installation of the Drive and external Option Unit, and the way in which they are operated and maintained complies with the requirements of the Health and Safety at Work Act in the United Kingdom and applicable legislation and regulations and codes of practice in the UK or elsewhere. The Drive software may incorporate an optional Autostart facility. In order to prevent the risk of injury to personnel working on or near the motor or its driven equipment and to prevent potential damage to equipment, users and operators, all necessary precautions must be taken if operating the Drive in this mode. The Stop and Start inputs of the Drive should not be relied upon to ensure safety of personnel. If a safety hazard could exist from unexpected starting of the Drive, an interlock should be installed to prevent the motor being inadvertently started. General Information The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the Drive with the motor. The contents of this User Guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the User Guide, without notice. All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by any information storage or retrieval system, without permission in writing from the publisher. Copyright © July 1995 Control Techniques Drives Ltd Part Number: 0427–0006 Issue Code: CELU5 Issue Date: July 1995 S/W Version: Machine Control V02.00.00 User Interface V02.xx.xx Contents 1 Description 1.2 How best to use this User Guide 2 Data 2.1 1-1 1-1 4 Electrical Installation 4-1 4.1 Cables 4.2 Grounding 4-1 4.3 Grounding terminals 4-1 4-1 4.4 Power connections 4-2 2-1 4.5 DC bus choke 4-2 Model range 2-1 4.6 External braking resistor 4-2 2.2 Industrial and HVAC applications 2-1 4.7 Control Keypad connections 4-2 2.3 Ingress protection (IP and NEMA 1) 2-1 4.8 Signal connections 4-3 2.4 AC supply 2-1 2.5 Drive output 2-1 5 Setting Jumpers 5-1 6-1 2.6 Ambient temperature and humidity 2-1 6 Control Keypad 2.7 Derating 2-1 6.1 Display 6-1 2.8 Starts per hour 2-1 6.2 Keypad 6-2 2.9 PWM switching frequencies 2-2 6.3 Status indicators 6-2 2.10 Vibration 2-2 6.4 Displays in Status Mode 6-3 2.11 Serial communications 2-2 6.5 Display in the event of a Trip 6-3 2.12 Electromagnetic compatibility (EMC) 2-2 2.13 Frequency accuracy 2-2 7 Programming Instructions 2.14 Weights 2-2 7.1 Menu structure 7-1 2.15 Circuit-breaker 2-2 7.2 Types of parameters 7-1 2.16 Fuse ratings 2-2 7.3 Select a parameter for display (Parameter mode) 7-1 2.17 DC bus choke ratings 2-3 7.4 Edit a parameter value (Edit mode) 7-2 2.18 Power ratings 2-4 7.5 Maximum and minimum values 7-2 2.19 Losses and efficiency 2-7 7.6 3 Mechanical Installation 3-1 Restore all parameters to their default values 7-3 3.1 Hazardous areas 3-1 7.7 Save edited parameter values 7-3 3.2 Mounting location 3-1 7.8 Reset the Drive 7-3 3.3 Control Keypad 3-1 8 Getting Started 8-1 3.4 Mounting the DC bus choke 3-2 8.1 Motor ratings 8-1 3.5 Installing in a sealed enclosure 3-3 8.2 Operating in Terminal Mode 8-1 3.6 Installing in a ventilated enclosure 3-4 8.3 Operating in Keypad Mode 8-2 3.7 Mounting a DC braking resistor 3-4 3.8 Motor cooling 3-4 9 Trip codes 9-1 10 Security 10.1 Unlocking Standard Security 10-1 10.2 Unlocking User Security 10-1 10.3 Setting-up User Security 10-2 10.4 Locking Security 10-2 7-1 10-1 11 List of Parameters 11.1 Values and character strings 11.2 11.3 11-1 12 Serial Communications 12-1 11-1 12.1 Introduction 12-1 Parameter XX.00 11-1 12.2 Connecting the Drive 12-1 List of menus 11-1 12.3 Message structure 12-1 11.4 Codes used in the parameter lists 11-1 12.4 Interrogate the Drive 12-3 11.5 Menu 0 — User Menu 11-2 12.5 Send a command to the Drive 12-3 11.6 Menu 1 — Frequency reference, limits and filters 12.6 Change a parameter value 12-3 11-4 12.7 Control the Drive 12-3 11.7 Menu 2 — Ramps 11-8 12.8 Messages from Drive to host 12-4 11.8 Menu 3 — Frequency input and output 11-12 12.9 Reply to an interrogation Menu 4 — Current limits and torque control 12-4 12.10 Acknowledge a command 12-4 11-16 12.11 Other messages from host to Drive 12-4 11.10 Menu 5 — Motor control 11-20 11.11 Menu 6 — Operational modes 11-24 12.12 Summary of Serial Communications messages 12-4 11.12 Menu 7 — Analog inputs and outputs 11-30 11.13 Menu 8 — Programmable digital inputs 11-34 11.14 Menu 9 — Programmable digital outputs 11-36 11.15 Menu 10 — Status logic and diagnostic information 11-39 11.16 Menu 11 — Miscellaneous parameters 11-42 11.17 Menu 12 — Programmable thresholds 11-44 11.18 Menu 13 — Timer functions 11-45 11.19 Menu 14 — PID control loop, Encoder feedback 11-46 11.9 Control Techniques Worldwide Drive Centres and Distributors 1 1.2 Description Controlling the Drive Operation of the Drive is controlled by programming a number of software parameters. These parameters have default values that enable the Drive to be run without initial programming. A diagram of the basic structure of the control system is shown in Figure 1–1 below. (Refer to Chapter 11 List of Parameters for details of the parameters.) How best to use this User Guide This User Guide is arranged logistically: reading from beginning to end will take you in the correct order through the basic steps of installing the Drive and getting it running with a motor. To make subsequent adjustments to the parameters, refer to Chapter 11 List of Parameters. The Table of Contents is organised in a simple way to help guide you quickly to the required section. The Drive has two display panels and an eight-key keypad which is located on the front panel of the case. The display and keypad are used for the following: Change parameter values Stop and start the Drive Display the operating status of the Drive +10V p1.03 Final frequency reference p1.04 Keypad reference / Frequency reference Run / Stop logic Ramps p2.01 Post-ramp speed reference p5.01 Post-slip compensation frequency p5.03 Motor voltage Machine control Current limits Local/remote Keypad select Stop Run DC bus Jog IGBT stage Fwd/Rev Current monitor p4.02 Current feedback Overload detector Motor voltage (0V to 10V) Motor frequency (+/-10V) Load current (+/-10V) Figure 1–1 Basic structure of the control system CDE, CDLE Drive 1-1 1-2 CDE, CDLE Drive 2.2 2 Data 2.1 Model range Industrial and HVAC applications All models can be programmed by the user for industrial or HVAC applications. 2.3 European models Ingress protection (IP and NEMA 1) Nine models in two model sizes cover the power ratings for European applications as follows: Model AC supply size 1 2 Normal voltage Normal voltage Model Power ratings code IND HVAC 11 kW 15 kW 18.5 kW 22 kW 30 kW 15 kW 18.5 kW 22 kW 30 kW 37 kW CDE1100 CDE1500 CDE1850 CDE2200 CDE3000 CDE3700 CDE4500 CDE5500 CDE7500 37 45 55 75 kW kW kW kW 45 55 75 90 kW kW kW kW European models IP00 (in accordance with the IEC529) North American models NEMA 1 Cooling fans IP20 2.4 Balanced 3-phase 50Hz ±2Hz or 60Hz ±2Hz CDE: 380V –10% to 480V +10% CDLE: 200V –10% to 240V +10% North American models Eighteen models in two model sizes and two AC supply voltages cover the power ratings for North American applications as follows: Model AC supply 2 2.5 Drive output Model Power ratings code IND HVAC CDE15HP CDE20HP CDE25HP CDE30HP CDE40HP 15 HP 20 HP 25 HP 30 HP 40 HP 20 HP 25 HP 30 HP 40 HP 50 HP Low voltage CDLE7.5HP CDLE10HP CDLE15HP CDLE20HP 7.5 HP 10 HP 15 HP 20 HP 10 HP 15 HP 20 HP 25 HP Ambient temperature range: –10°C to +50°C (14°F to 122°F) non-condensing. Normal voltage CDE50HP CDE60HP CDE75HP CDE125HP 50 HP 60 HP 75 HP 125 HP 60 HP 75 HP 100 HP 150 HP Local heat sources (such as other equipment) that raise the air temperature above +50°C (122°F) must be removed. Low voltage CDLE25HP CDLE30HP CDLE40HP CDLE50HP CDLE60HP 25 HP 30 HP 40 HP 50 HP 60 HP 30 HP 45 HP 50 HP 60 HP 2.7 size 1 AC supply Normal voltage Note When a model is used for HVAC applications, its power rating becomes equal to the industrial power rating of the next larger model size. (The overload current remains the same.) CDE, CDLE Drive Maximum frequency: 1kHz Maximum output voltage: Equal to the AC supply voltage 2.6 Ambient temperature and humidity Derating Derate full load current by 1% for each additional l00m (320ft) above 1000m (3200ft). 2.8 Starts per hour Drive: 20 per hour Motor: Refer to the motor manufacturer 2-1 2.9 PWM switching frequencies Case size 1 — 3kHz or 6kHz Case size 2 — 3kHz 2.10 Vibration Conformance to the requirements of IEC 68–2–34 2.11 Serial communications RS485 full duplex (RS422 can also be used) Protocol: ANSI x 3.28–2.5–A4–N, positive logic Write to the Drive: 25ms at 9600 Baud l5ms at 19.2 kBaud Read from the Drive: 30ms at 9600 Baud 16ms at 19.2 kBaud Electromagnetic compatibility (EMC) Weights The maximum weight for each case size is as follows: European case size 1: 22.3kg (49lb) European case size 2: 56kg (123lb) USA NEMA size 1: 36kg (81lb) USA NEMA size 2: 90kg (201lb) 2.15 Circuit-breaker Use a circuit-breaker having characteristic type K. 2.16 Timing 2.12 2.14 Fuse ratings Fuses must satisfy the following: IEC269 Parts 1 and 2, type gl characteristic BS88 Parts 1 and 2, HRC fuses An MCB or MCCB may be used instead of fuses if it is equipped with adjustable thermal and magnetic trips. Fuse ratings for European models Recommended fuse ratings for AC supply = 400V Model Conducted emisions Conducted emission requirements of EN50081–2 are met when an optional RFI filter is used. Refer to the supplier of the Drive for information on suitable filters and installation requirements. Immunity In accordance with IEC801 without significant disturbance to operation at the following level: Part 4 (Transient Burst) Level 4 2.13 Fuse rating Industrial applications A HVAC applications A CDE1100 35 40 CDE1500 40 50 CDE1850 50 60 CDE2200 60 70 CDE3000 70 80 CDE3700 80 100 CDE4500 100 125 CDE5500 125 160 CDE7500 160 200 Frequency accuracy Output frequency is within ±100ppm of the frequency demand. 2-2 CDE, CDLE Drive Fuse ratings for North American models Recommended fuse ratings for AC supply = 480V Model Fuse rating Industrial applications A HVAC applications A 2.17 DC bus choke ratings Ripple frequency = 6 × supply frequency Ratings and values quoted are design minima Value Current ratings Weight mH ARMS Apk kg lb CDE15HP 30 35 1.35 39 72 4.5 10 CDE20HP 35 40 1.50 45 85 6.4 14 CDE25HP 40 50 0.65 60 128 5.4 12 CDE30HP 50 60 0.70 75 143 8.4 19 CDE40HP 60 75 0.80 89 167 16.5 36 CDE50HP 75 80 0.45 111 224 14.5 32 CDE60HP 80 100 0.50 130 251 22.5 50 CDE75HP 100 140 0.40 176 352 32.0 71 CDE100HP 140 160 0.30 212 350 35.0 77 CDE125HP 160 200 Recommended fuse ratings for AC supply = 240V Model Application table Application Fuse rating Industrial applications A HVAC applications A CDLE7.5HP 30 35 CDLE10HP 35 50 CDLE15HP 50 Choke value European models North American models mH 1.35 CDE1100 CDE15HP CDE20HP 60 1.50 CDE1500 CDE25HP CDE1850 North American Low voltage models CDLE7.5HP CDLE20HP 60 80 0.65 CDLE10HP CDLE25HP 80 90 0.70 CDE2200 CDE30HP CDLE15HP CDE3000 CDE40HP CDLE20HP CDLE30HP 90 125 0.80 CDLE40HP 125 140 0.45 CDE3700 CDE50HP CDLE25HP CDLE50HP 140 160 0.50 CDE4500 CDE60HP CDLE30HP 0.40 CDE5500 CDE75HP CDLE40HP 0.30 CDE7500 CDE100HP CDE125HP CDLE50HP CDLE60HP CDE, CDLE Drive 2-3 2.18 Power ratings Note The displacement factor (fundamental power factor) presented to the AC supply closely approximates to unity, but is dependent on the AC supply impedance. CDE 11kW to 90kW — European models Power ratings are for typical 3-phase 4-pole motors. Nominal supply voltage: 400V RMS IND: Industrial application capable of 150% overload for 60 seconds. HVAC: Fan and pump applications capable of 120% overload for 60 seconds. Model Model Output ratings size Motor rating kW 1 CDE1100 CDE1500 CDE1850 CDE2200 CDE3000 2 CDE3700 CDE4500 CDE5500 CDE7500 2-4 100% RMS current A AC supply Current overload % 100% RMS current A 100% 100% complex fundamental power current kVA A 100% real power kW IND 11 25 150 27 17 22 15 HVAC 15 32 120 32 21 28 19 IND 15 32 150 32 21 28 19 HVAC 18.5 38 120 35 23 32 21 IND 18.5 38 150 37 24 33 22 HVAC 22 46 120 49 32 41 27 IND 22 46 150 49 32 41 27 HVAC 30 62 120 61 40 55 36 IND 30 59 150 58 38 51 34 HVAC 37 70 120 68 45 62 41 IND 37 76 150 7 48 67 44 HVAC 45 91 120 91 60 80 52 IND 45 91 150 90 59 79 52 HVAC 55 110 120 106 70 97 64 IND 55 110 150 106 70 97 64 HVAC 75 144 120 139 91 127 84 IND 75 150 150 144 95 133 87 HVAC 90 180 120 173 114 158 106 CDE, CDLE Drive CDE 15HP to 150HP — North American models Power ratings are for standard NEMA motors Nominal voltage: 440V to 480VRMS IND: Industrial application capable of 150% overload for 60 seconds. HVAC: Fan and pump applications capable of 120% overload for 60 seconds. Model Model Output ratings size Motor rating HP 1 CDE15HP CDE20HP CDE25HP CDE30HP CDE40HP 2 CDE50HP CDE60HP CDE75HP CDE100HP CDE125HP CDE, CDLE Drive 100% RMS current A AC supply Current overload % 100% RMS current A 100% 100% complex fundamental power current kVA A 100% real power kW IND 15 21 120 21 18 19 16 HVAC 20 27 150 27 22 24 20 IND 20 27 120 27 22 24 20 HVAC 25 34 150 34 28 30 25 IND 25 34 120 32 27 29 24 HVAC 30 40 150 37 29 34 27 IND 30 40 120 37 29 34 27 HVAC 40 52 150 51 42 45 37 IND 40 52 120 51 42 45 37 HVAC 50 65 150 63 52 57 48 IND 50 65 120 65 54 57 48 HVAC 60 77 150 77 64 68 56 IND 60 77 120 77 64 68 56 HVAC 75 96 150 96 80 84 70 IND 75 96 120 93 77 85 70 HVAC 100 124 150 119 99 109 91 IND 100 124 120 119 99 108 90 HVAC 125 156 150 150 125 137 114 IND 125 156 120 150 125 137 114 HVAC 150 180 150 173 144 157 131 2-5 CDLE 7.5HP to 60HP — North American models Power ratings are for standard NEMA motors Nominal voltage: 200V to 240VRMS IND: Industrial application capable of 150% overload for 60 seconds. HVAC: Fan and pump applications capable of 120% overload for 60 seconds. Model Model Output ratings size Motor rating HP 1 CDLE7.5HP CDLE10HP CDLE15HP CDLE20HP 2 CDLE25HP CDLE30HP CDLE40HP CDLE50HP CDLE60HP IND 7.5 AC supply 100% RMS current A Current overload % 100% RMS current A 22 120 22 9 19 8 100% 100% complex fundamental power current kVA A 100% real power kW HVAC 10 28 150 28 12 25 10 IND 10 28 120 28 12 25 10 HVAC 15 42 150 45 19 37 15 IND 15 42 120 42 17 37 15 HVAC 20 54 150 53 22 47 20 IND 20 54 120 53 22 47 20 HVAC 25 68 150 68 28 62 26 IND 25 68 120 66 27 58 24 HVAC 30 80 150 80 33 70 29 IND 30 80 120 77 32 70 29 HVAC 40 104 150 100 42 91 38 IND 40 104 120 100 42 91 38 HVAC 50 130 150 125 52 115 48 IND 50 130 120 125 52 114 47 HVAC 60 145 150 139 58 129 53 IND 60 145 120 140 58 127 53 No HVAC ratings 2-6 CDE, CDLE Drive 2.19 Losses and efficiency Note Figures quoted are at 100% output power. CDE 11kW to 90kW — European models Model size Model Total power loss 3kHz W 1 CDE1100 CDE1500 CDE1850 CDE2200 CDE3000 2 CDE3700 CDE4500 CDE5500 CDE7500 CDE, CDLE Drive IND 358 Efficiency (AC supply = 380V) 6kHz W 3kHz % 6kHz % 440 97.6 97.1 Efficiency (AC supply = 480V) 3kHz % 6kHz % 98.0 97.6 HVAC 442 544 97.7 97.2 98.1 97.6 IND 404 498 97.7 97.1 98.1 97.6 HVAC 491 606 97.7 97.2 98.1 97.7 IND 490 615 97.8 97.3 98.2 97.7 HVAC 593 742 97.8 97.3 98.2 97.8 IND 572 724 97.9 97.4 98.3 97.8 HVAC 761 961 97.9 97.4 98.3 97.8 IND 698 886 98.0 97.4 98.3 97.9 HVAC 834 1068 98.0 97.4 98.3 97.9 IND 934 97.9 98.3 HVAC 1124 97.9 98.3 IND 1106 97.9 98.3 HVAC 1357 97.9 98.3 IND 1322 98.0 98.3 HVAC 1774 97.9 98.2 IND 1897 97.9 98.2 HVAC 2323 97.8 98.2 2-7 CDE 15HP to 150HP — North American models Model size Model Total power loss 3kHz W 1 CDE15HP CDE20HP CDE25HP CDE30HP CDE40HP 2 CDE50HP CDE60HP CDE75HP CDE100HP CDE125HP 2-8 6kHz W Efficiency (AC supply = 480V) 3kHz % 6kHz % IND 300 370 98.0 97.6 HVAC 373 459 98.1 97.6 IND 352 434 98.1 97.6 HVAC 439 542 98.1 97.7 IND 438 550 98.2 97.7 HVAC 490 613 98.2 97.8 IND 475 498 98.3 97.8 HVAC 638 806 98.3 97.8 IND 615 781 98.3 97.9 HVAC 744 992 98.3 97.9 IND 799 98.3 HVAC 951 98.3 IND 936 98.3 HVAC 1148 98.3 IND 1153 98.3 HVAC 1528 98.2 IND 1568 98.2 HVAC 2013 98.2 IND 1973 98.2 HVAC 2323 98.2 CDE, CDLE Drive CDLE 7.5HP to 60HP — North American models Model size Model Total power loss 3kHz W 1 CDLE7.5HP CDLE10HP CDLE15HP CDLE20HP 2 CDLE25HP CDLE30HP CDLE40HP CDLE50HP CDLE60HP Efficiency (AC supply = 240V) 6kHz W 3kHz % 6kHz % IND 303 374 96.2 95.3 HVAC 386 476 96.1 95.2 95.2 IND 386 476 96.1 HVAC 541 677 96.4 95.5 IND 564 651 96.2 95.7 HVAC 663 837 96.7 95.8 IND 663 837 96.7 95.8 HVAC 810 1037 96.9 96.0 IND 840 96.5 HVAC 988 96.6 IND 987 96.6 HVAC 1253 96.6 IND 1283 96.6 HVAC 1601 96.6 IND 1677 96.4 HVAC 1786 96.6 IND 1871 96.5 No HVAC ratings CDE, CDLE Drive 2-9 Figure 2–1 Dimensions of the Drive Dimensions of the Drive Dimension Mounting hole dimensions Case size 1 mm A in 5 mm in 360.0 14 /16 3 a 180.0 7 /16 1 b 9 /8 C 295.2 5 11 /8 464.5 18 /4 D 330.0 13 490.0 19 /16 490.0 5 19 /16 795.0 5 31 /16 522.2 9 20 /16 843.5 3 33 /16 145.0 11 5 /16 170.0 11 6 /16 138.4 7 135.0 5 /16 5 798.0 31 /16 M8 /16 (clear) E F G H Case size 1 248.0 B 5 /16 J 490.0 19 /16 Mounting screws M6 /4 (clear) 2-10 Dimension 2 1 mm 2 in mm in 13 360.0 14 /16 180.0 7 /16 815.0 32 /16 249.0 9 /16 3 5 1 c 502.0 19 /4 5 d 466.0 18 /16 e f 3 1 1 11 780.0 30 /16 21.0 13 25.0 1 296.0 5 467.0 18 /8 /16 11 /8 3 5 7 5 CDE, CDLE Drive All terminals are compression type. All terminals are compression type. Cable entry is at the top of the case. Cable entry is at the top of the case. Figure 2–2 CDE, CDLE Drive NEMA 1 case — Case size 1 Figure 2–3 NEMA 1 case — Case size 2 2-11 2-12 CDE, CDLE Drive 3 3.1 Mechanical Installation Hazardous areas The application of variable speed drives may invalidate the hazardous area certification (Apparatus Group and Temperature Class) of squirrel cage induction motors. Approval and certification should be obtained for the complete installation of motor and Drive. 3.2 Choose a location that is free from excessive dust, corrosive vapours, gases and all liquids, including condensation of atmospheric moisture. 2. If condensation is likely to occur when the Drive is not in use, install an anti-condensation heater. This heater must be switched off when the Drive is in use; automatic switching is recommended. 3. Do not locate the Drive in a classified hazardous area, unless the Drive is installed in an approved enclosure and the installation is certified. 5. 6. Control Keypad The Control Keypad is a plug-in unit which can be detached from the Drive for mounting in a panel. Holes are required in the panel for the fixing studs and connector which project from the rear of the Control Keypad housing. Refer to Figure 3–1. Mounting location 1. 4. 3.3 Install the Drive vertically for best flow of cooling air. Observe the requirements for ambient temperature if the Drive is to be mounted directly above any heat generating equipment (such as another Drive). The Drive has overtemperature protection which trips the Drive when the heatsink reaches 90°C (194°F). If the Drive is to be installed directly beneath other equipment (such as another variable speed Drive), ensure the Drive does not cause the ambient temperature requirements of the equipment to be exceeded. 7. Leave a minimum clearance of 100mm (4in) above and below the Drive when mounting it close to other equipment. 8. If the Drive is not supplied in a NEMA 1 case and when ingress protection higher than IP00 (IEC529) is required, install the Drive in an enclosure and ensure its location and means of access conform to UK or appropriate safety regulations. The Drive can be surface mounted or through-panel mounted in a sealed or ventilated enclosure. CDE, CDLE Drive Dim. mm in A 65.0 2 /16 B 40.0 1 /16 C 26.0 1 /16 9 1 22.0 7 E 97.0 13 3 /16 F 146.5 5 /4 H 167 6 /16 W 114 4 /2 D Hole dia. Figure 3–1 9 M4 /8 3 9 1 3 /16 Mounting screw holes and dimensions of cut-out required for remote mounting of the Control Keypad 3-1 3.4 Mounting the DC bus choke A choke (inductor) is required for the DC bus. For Drives in an IP00 case, the DC bus choke is installed externally to the Drive. For Drives in a NEMA 1 case, the DC bus choke is installed internally. Figure 3–2 Choke value Dimensions of the DC bus choke A B C D E mH mm in. mm in. mm in. mm in. 1.35 118 4 /8 5 82 3 /4 1 155 6 /8 1 27 1 /16 1.50 137 5 /16 7 84 3 /16 5 175 6 /8 7 24 15 118 5 95 3 155 1 27 1 1 /16 0.65 4 /8 7 3 /4 175 67/8 24 15 3 200 7 /8 7 39 1 /16 11 197 7 /4 3 39 1 /16 137 5 /16 116 4 /16 0.80 167 6 /8 5 132 5 /16 0.65 167 6 /8 5 119 4 /16 0.50 195 11 7 /16 138 5 /16 0.40 215 8 /16 7 166 6 /16 0.30 3-2 215 8 /16 177 /16 9 0.70 7 6 /8 1 7 9 15 6 /16 lb 1 /4 M8 4.5 10 10 3 /8 M8 6.4 14 7 1 /4 M8 5.4 12 10 /8 M8 8.4 19 8 5 /16 M8 16.5 36 /16 9 8 5 /16 M8 14.5 32 13 11 7 /16 M10 22.5 50 12 13 1 /2 M10 32.0 71 12 13 1 /2 M10 35.0 77 9 /16 46 1 /16 254 10 51 2 /16 51 kg 7 9 230 10 in. Weight 3 1 254 mm Terminal size 2 /16 CDE, CDLE Drive 3.5 The minimum required heat conducting area is then: Installing in a sealed enclosure Ae = To maintain sufficient cooling of the Drive when it is installed inside a sealed enclosure, heat generated by all the equipment in the enclosure must be taken into account and the enclosure must be of adequate size. To calculate the minimum acceptable size of enclosure, use the following procedure. 440 5.5(50 − 25 ) ( = 3.2m 34.5 ft 2 2 ) The unobstructed heat-conducting area of the enclosure is: A e = 2HD + HW + DW Calculate the minimum required surface area Ae for the enclosure from: Ae = P k(Ti − Tamb ) where: Ae = Unobstructed heat-conducting area in m2 k = Heat Transmission coefficient of the enclosure 2 material in Watts/m /°C Ti = Maximum permissible operating temperature in °C of the Drive Tamb = Maximum external ambient temperature in °C P = Power in Watts dissipated by all heat sources in the enclosure Figure 3–3 Enclosure having top, sides and front surfaces free to dissipate heat Example To calculate the size of an enclosure for one CDE 1100 Drive. The following conditions are assumed: The installation is to conform to IP54, requiring the CDE Drive to be surface-mounted within a sealed enclosure. Only the top, front and two sides of the enclosure are free to dissipate heat. 3 The enclosure is made of painted 2mm ( /32 inch) sheet steel. Maximum external ambient temperature: 25°C (77°F). Drive PWM frequency: 6kHz. Insert the following values: P = 440W (from Losses and Efficiency table) Estimate two of the enclosure dimensions — the height and depth, for instance. Calculate the minimum width from: W= A e − 2HD H+D Inserting H = 1.8 metres, D = 0.5 metre, obtain the minimum width: W= 3. 2 − (2 × 1.8 × 0.5 ) 1.8 + 0.5 = 0.6 metres approx If possible, locate heat-generating equipment in the lower part of the enclosure to encourage internal convection. Otherwise, increase the height of the enclosure or install ‘stirrer’ fans. Ti = 50°C (122°F) Tamb = 25°C (77°F) 1 k = 5.5 (typical value for painted 2mm ( /16 inch) sheet steel) CDE, CDLE Drive 3-3 3.6 Installing in a ventilated enclosure If a high ingress factor is not required, a ventilated enclosure may be used. This will be smaller than a sealed enclosure. To calculate the minimum required volume of ventilating air, use the following formula: 3.1 × P V= 3.7 Mounting a DC braking resistor Refer to the manufacturer’s instructions for mounting the DC braking resistor. Mount the resistor as close as possible to the Drive, but not in a position where air heated by it could affect the Drive. For Drives in an IP00 case, the DC braking resistor should be installed externally to the Drive. For Drives in a NEMA 1 case, the DC braking resistor should be installed internally. Ti − Tamb where: V = Air-flow in m3/hr 3.8 P = Power in Watts dissipated by all heat sources in the enclosure Ti = Maximum permissible operating temperature in °C of the Drive Motor cooling When a motor is driven at low speed, its internal cooling fan becomes less effective. If necessary, provide it with additional cooling (such as forced ventilation). Tamb = Maximum external ambient temperature in °C Example To calculate the ventilation requirement for one CDE1100 Drive: Pl = 440W Ti = 50°C Tamb = 25°C Then.. V= 3-4 3.1 × 440 50 − 25 = 55m / hr = 1947 ft / hr 3 3 CDE, CDLE Drive 4 Electrical Installation Grounding Ground connections must be made in accordance with Figure 4–1. Grounding cables must have at least 50% of the current rating of the supply cables. Warning Electric shock risk The voltages present in the following locations can cause severe electric shock and may be lethal: Supply cables Output cables Terminals DC bus choke Braking circuit Certain parts of the Drive Use the shortest possible wiring to connect the Drive to system ground. The system ground must be connected firmly to a ground point that cannot be accidentally disconnected. The impedance of the ground circuit must conform to the requirements of Health and Safety Regulations that may apply. Inspect the grounding circuit at appropriate intervals. If the Drive has been energized, the AC supply must be isolated at least seven minutes before work may continue. Refer to Safety Information on the inside front cover. 4.1 4.2 Use screened (conduit-covered) cable to the motor. Connect the screen to ground at the power connector on the Drive. Ground connections on the power input and power output connectors are connected together in the Drive, enabling the following connections to be made through the Drive: Motor frame ground to system ground Motor frame ground to the machine ground Cables For the following connections, use 3-core and 4-core pvc-insulated steel-conduit covered cable with copper conductors, laid in accordance with defined conditions: AC supply to the Drive Drive to motor DC bus choke to Drive Drive to external braking resistor (if used) Cable sizes must be selected for 100% of the RMS currents. The Drives are suitable for grounded-delta installation without alteration. 4.3 Grounding terminals The size of external grounding terminals should be appropriate to the size of the grounding cables. This table is only a guide. Refer to local wiring regulations for the correct size of cables. Full Load Current Cable size 2 A mm AWG 15 3.3 12 20 4.0 10 30 6.0 8 40 10 6 55 * 16 4 70 * 25 4 115 35 2 130 50 0 150 70 2/0 175 70 2/0 200 95 3/0 230 120 4/0 * For 75°C (167°F) rated cable you may use the next size smaller. CDE, CDLE Drive 4-1 4.4 To gain access to the connectors, remove the four corner screws from the front cover of the Drive and remove the cover. Power connections Make the following connections using the size of cable specified in para 4.1 Cables: When an external braking resistor is used, it is essential that resistor over-temperature will cause the supply to be tripped Thermal-trip relay Fuses and AC supply isolator AC power to the Drive Drive to the motor DC bus choke to the Drive External braking resistor to the Drive Optional RFI filter The AC power should be applied through an isolator and a fuse or circuit-breaker of the correct rating (see Chapter 2 Data). Unusually long cable runs between the Drive and the motor may give rise to spurious tripping due to the effect of cable capacitance. As a result, an overcurrent fault would be indicated (OIAC). In this case, output chokes may be required. In difficult cases, consult the supplier of the Drive. 4.5 Connect the DC bus choke to terminals L11 and L12 of the Drive. Drive 4.6 Screened or conduit-covered cable Power connections External braking resistor When an external braking resistor is used, the isolator must be equipped with an external trip input. M Figure 4–1 DC bus choke The Drive must be equipped with an optional IN42 Braking Card. Refer to the IN42 Braking Card User Guide. 4.7 Control Keypad connections When the Control Keypad is mounted remotely from the Drive, use screened cable to connect the Control Keypad to the Drive. (A 9-pin D-type connector is used.) Connect the cable screen to an external ground terminal which should be as close to the Control Keypad as possible. The connecting cable should have a maximum length of 1.8m (6ft). 4-2 CDE, CDLE Drive 4.8 Signal connections Note CON 2 Programmable analog inputs Terminal CON2 The default configuration is shown in the connection diagrams for programmable inputs and outputs. 1 –10V reference at 10 mA Internally protected. 2 0V common CON 1 Programmable relays 3 +10V reference at 10 mA. Internally protected 4 5 Differential input Relay ratings: 250V 7A AC Input options: –10V to +10V 4mA to 20mA (100Ω load) 0 to 20mA (100Ω load) Resolution: 12-bit plus sign, self calibrating 6 Single-ended input (referenced to 0V common) Input options: –10V to +10V 4mA to 20mA (100Ω load) 20mA to 4mA (100Ω load) 0 to 20mA (100Ω load) 20mA to 0 (100Ω load) Resolution: 10-bit plus-sign 7 Single-ended input (referenced to 0V common). Input options: Figure 4–2 –10V to +10V 4mA to 20 mA (100Ω load) 20mA to 4mA (100Ω load) 0 to 20mA (100Ω load) 20mA to 0 (100Ω load) Programmable relays Open-circuit voltage for use with motor thermal resistor: 2.0VDC Resolution: 10-bit plus-sign Speed reference Motor thermal resistor Figure 4–3 CDE, CDLE Drive Connections to the programmable analog inputs 4-3 CON3 Programmable digital inputs Terminal Function 1 0V common 2 Stop input signal CON 4 Programmable analog outputs Terminal 1 2, 3, 4 0V to +24V, configurable for positive or negative logic 3 to 9 Programmable digital inputs 0V to +24V, configurable for positive or negative logic Function 0V common –10V to +10V at 10 mA 0 to 20 mA, or 4 to 20 mA, (referenced to 0V common) External load: 0Ω to 500Ω Resolution: 10-bit plus-sign Programmable analog outputs Figure 4–5 M = Momentary input, 16ms to latch N = Non-latching input Figure 4–4 Connections to the programmable digital inputs Connections to the programmable analog outputs CON 5 Programmable digital outputs Terminal Function- 1 0V common 2 +24V supply at 200mA protected by internal current-trip 3 to 6 0V to +24V output configurable for positive or negative logic Source: 100mA max at +24V Sink: 100mA max at 0V Internal flywheel diodes for driving external relays. Programmable digital outputs Figure 4–6 4-4 Connections to the programmable digital outputs CDE, CDLE Drive CON 6 Serial communications CON 7 Frequency input and output / Encoder quadrature input Terminal Function 1 0V isolated common, referenced to serial comms lines 2 Receive input (inverting) 1 Receive input (non-inverting) 2 3 4 Transmit output (inverting) 5 Transmit output (non-inverting) Terminal Function 0V common or Frequency input (non-inverting) Quadrature input channel A (non-inverting) or Frequency input (inverting) Quadrature input channel A (inverting) 3 4 Programmable: or 5 Frequency output (non-inverting) Quadrature input channel B (non-inverting) Programmable: or Frequency output (inverting) Quadrature input channel B (inverting) Connections for 4-wire mode 0V common Frequency input (non-inverting) Frequency input (inverting) Frequency output (non-inverting) Frequency output (inverting) 0V common Connections for 2-wire mode Quad input ch A (non-inverting) Figure 4–7 Quad input ch A (inverting) Serial communications connections (RS485) Quad input ch B (non-inverting) Quad input ch B (inverting) See parameter p11.26 for selecting2 wire operation. Figure 4–8 CDE, CDLE Drive Connections for frequency input and output signals, quadrature and encoder input. 4-5 4-6 CDE, CDLE Drive 5 Setting Jumpers Figure 5–1 Approximate locations of the jumpers on the IN82 board Prior to operation of the Drive it may be necessary to adjust the position of one or more of the jumpers on the IN82 board. Their approximate locations are as shown in Figure 4–1, which shows the default settings. LK3 Selects positive or negative logic for the control connections Default: Negative logic Link Positive Negative Logic 1 switched +24V 0V Logic 0 open circuit Internal pull down Internal pull up LK4 LK5 Channel 1 analog speed reference input signal selection, as follows: LK4 selects current speed reference input signal LK5 selects voltage speed reference input signal Default: LK5 — Voltage input LK6 LK7 Channel 2 analog speed reference input signal selection, as follows: LK6 selects current speed reference input signal LK7 selects voltage speed reference input signal Default: LK6 — Current input CDE, CDLE Drive LK8 LK9 LK10 Channel 3 analog input selection, as follows: LK8 selects motor thermistor input signal LK9 selects current speed reference input signal LK10 selects voltage speed reference input signal Default: LK10 — Voltage speed reference input LK11 Channel 1 analog output Selects voltage or current reference output Default: Voltage output LK12 Channel 2 analog output Selects voltage or current reference output Default: Voltage output LK13 Channel 3 analog output Selects voltage or current reference output Default: Voltage output LK14 Channel 1 analog input Connected: Single ended input Disconnected: Differential inputs 5-1 5-2 CDE, CDLE Drive 6 Control Keypad 6.1 Display The display has three modes of operation, as follows: The Control Keypad has a display area and a keypad. The display is used for the following: Reading values of parameters Reading character strings held in certain parameters instead of values Reading status messages Reading trip codes The keypad is used for the following: Programming the parameters Controlling the motor Figure 6–1 CDE, CDLE Drive Status mode This is the normal working mode of operation Parameter mode Allows a menu and parameter to be selected using the keypad Edit mode Allows the selected parameter to be edited (change the value or character string) These modes are selected using the keypad. Control Keypad 6-1 The display area has a MENU PARAMETER window and a DATA window. The information that is displayed in these windows depends on the mode of operation of the Drive, as follows: Mode MENU PARAMETER window DATA window Status Status of the Drive Value or character string of the last parameter that was selected Parameter Selected menu Selected parameter `b’ is displayed when a bit parameter is selected Edit Selected menu Selected parameter Value of the selected parameter (one digit flashes) or Character string of the selected parameter (whole string flashes) 6.3 Status indicators LED indicators on the Control Keypad indicate the following: NEG Illuminates when the displayed data value is negative. Location: left of the DATA window RO Indicates that the displayed parameter is readonly. Location: above the MODE key FWD Illuminates when the Drive has received the command to RUN in the forward direction. Location: above the FWD REV key When Edit mode is selected and the DATA window displays a numerical value, one of the digits flashes to show that it can be changed using the keypad. When a character string is displayed, all the characters flash to show that a different string can be selected. Inverter output active 6.2 Serial comms active Keypad The keys are arranged in two rows. The functions of the keys in the top row are as follows: Display in Parameter mode: select a menu Display in Edit mode: select a digit The Drive is controlling the motor (rotating or stopped). The Drive is receiving or transmitting data using serial communications. Parameter values can then be remotely read and changed (the Control Keypad can still be used). Dynamic brake active Indicates the motor is using the braking resistor due to deceleration (when an IN42 Braking Card is installed). Current limit active The Drive is operating in current limit. Display in Parameter mode: select a parameter in the selected menu Display in Edit mode: change the value of the selected parameter Auto reset enabled Warns that the Drive may be automatically reset after a trip and re-start. Display in Parameter mode: selects Edit Display in Edit mode: selects Parameter mode When the display is in Status mode, pressing any one of the keys in the top row selects Parameter mode The keys in the bottom row are as follows: When these keys are configured to be active (by closing digital input F8), they can be used to control the motor. (Refer to Menu 6 in Chapter 11 List of Parameters.) 6-2 CDE, CDLE Drive 6.4 Displays in Status Mode When the display is in Parameter mode, and no Control Keypad keys have been pressed for at least eight seconds, the display reverts to Status mode. The MENU PARAMETER window then shows one of the following: rdY The Drive is waiting for a command. run The Drive is operating. The DATA window shows the value of the selected parameter. StoP A STOP command has been given. The Drive is decelerating the motor. Note that the motor may not stop immediately. inh The Drive is disabled, allowing the motor to turn freely. SCAN The Drive is synchronising itself to a spinning motor. dc DC injection braking being applied. 6.5 Display in the event of a Trip triP A Trip has occurred; the Drive is not controlling the motor. The DATA window displays the Trip Code. CDE, CDLE Drive 6-3 6-4 CDE, CDLE Drive 7 Programming Instructions 7.1 Menu structure The Drive is programmed by entering values into parameters. The parameters are held in menus that group the parameters according to their functions. The first menu is Menu 0 which is the User Menu. Menu This contains the basic parameters that may be read or adjusted for simple applications. The remaining menus are the Advanced Menus. Menus These contain all the parameters that may be read or adjusted for advanced applications. The parameters in Menu 0 are duplicates of certain parameters in the advanced menus; for example, parameter p0.13 is a duplicate of p1.04 (Keypad speed reference). 7.2 Types of parameters Certain parameters contain character strings instead of numerical values. The character strings are displayed on the Control Keypad in place of values. When these parameters are accessed and edited using serial communications, a numerical equivalent is displayed on the host computer. The numerical equivalent is used for programming these parameters. Refer to Chapter 11 Serial Communications. These operating instructions are based on the Drive being in Status mode. (When AC power is applied to the Drive, the display is automatically in Status mode.) Note If the behaviour of the display does not appear as described in the operating instructions, refer to Chapter 10 Security. 7.3 1. Select a parameter for display (Parameter mode) Press one of the following keys: There are two types of parameter, as follows: Bit parameters Bit parameters can be set in either of two logic states and are used as on/off or change-over switches. Bit parameters are prefixed with the letter b (eg. b1..11). Variable parameters Variable parameters can be set at a value within a specified range. They are used to set numerical values, or to set the positions of switches having more than two options. Variable parameters are prefixed with the letter p (eg. p1..25). Parameter mode is now selected. 2. The parameter that was last selected is displayed in the MENU PARAMETER window. The value of this parameter is displayed in the DATA window. 3. Press or to select the required menu. The MENU window shows the menu number. or to select the required Press parameter. The MENU PARAMETER window shows the parameter number. The DATA window shows the value or character string of the selected parameter. If no key is pressed for at least eight seconds, the display returns automatically to Status mode. CDE, CDLE Drive 7-1 7.4 Edit a parameter value (Edit mode) 5. To select a different digit, press: or Note 6. To make the new value take effect, press Only read–write parameters can be edited. Note Editing a parameter value entails using keypad keys to scroll the displayed digits up or down in value. One digit at a time can be selected to be scrolled; other digits can be selected as required for scrolling. 1. 2. Use the procedure in Select a parameter for display (above) to select the parameter to be edited. 4. Parameter mode is now selected. The display remains in Edit mode until pressed. is Press Edit mode is now selected. 3. New values given to parameters that require the Drive to be reset do not take effect until the Drive is reset. (See Reset the Drive.) The least significant digit in the DATA window flashes to show that it is selected for editing. If a character string is displayed, the whole string flashes. To change the value of the selected digit (or to select a different character string), press: or Note While you are changing a digit for a variable parameter, the value of the parameter could fall outside the permitted range. If this happens when adjusting a digit other than the least significant digit, the maximum or minimum value flashes in the DATA window. For the options that now become available for setting the value, refer below to Maximum and minimum values. 7.5 Maximum and minimum values Depending on which limit is exceeded, the maximum or minimum value for the selected parameter flashes on the display when the displayed value falls outside the permitted range while one of the following keys is pressed: or The options that are available for setting the value of the parameter depend on when the key is released. The options are as follows: Enter the previous valid value Within three seconds (before the display stops flashing), release the key to set the parameter at the last valid value that was entered. Enter the maximum or minimum value Keep the key pressed for at least three seconds (until the display stops flashing). Then release the key to set the parameter at the maximum or minimum value. 7-2 CDE, CDLE Drive 7.6 Restore all parameters to their default values 1. Make sure the Drive is disabled and that the motor is not being driven. 2. Select any menu. 3. Set the parameter number at 00. 4. Press 5. Set the DATA value at 255. 6. Press 7. The default values are entered into all the parameters. 7.7 7.8 Reset the Drive The Drive must be reset in order to perform the following functions: • • • • • To clear a trip To make new values active for certain parameters To store parameters To load default parameters To start the magnetizing current measurement (p0..14) (p5.16) Note When the Drive is reset in order to perform either of the last two functions, the Drive must be stopped. Save edited parameter values 1. Select any menu. 2. Set the parameter number at 00. 3. Press 4. Set the DATA value at 001. 5. Press 6. If the Drive is not running or is operating in Terminal Mode, press: 7. If the Drive is in Keypad Mode and is running, press and hold at the same time: The Drive can be reset in the following ways: • Applying a 0-to-1 signal transition to a terminal that is programmed to control parameter b10..24. • Pressing the STOP/RESET key under either of the following conditions: The Drive is not running The STOP switch is not enabled (b6..16 set at 0) • Pressing the RUN and STOP/RESET key when all the following conditions occur: The Drive is running The STOP/RESET key is enabled (b6..16 set at 1). The STOP/RESET switch is pressed • Using serial communications or an MD29 program. This is done by setting parameter p10..30 at 70. and All new parameter values are saved. CDE, CDLE Drive 7-3 7-4 CDE, CDLE Drive 8 Getting Started The Drive may be controlled in either of the following modes: 5. Close the STOP switch. 6. Check that the Inverter output active LED is illuminated. 7. Slowly adjust the SPEED potentiometer and check that the motor speed increases and reduces accordingly. 8. Set the SPEED potentiometer at maximum to run the motor at full speed. 9. Display parameter 0.20 Speed Output frequency and note the value. Terminal mode The motor is controlled by applying signals to the START, STOP and SPEED REFERENCE inputs. Keypad mode The motor is controlled using the Control Keypad. 10. Open the STOP switch and check the motor stops. 8.1 Motor ratings Enter the following data from the motor rating plate: Data Enter into parameter... Motor rated current p0.05 Motor rated voltage p0.09 Number of motor poles p0.18 To get the motor running, follow the appropriate procedure below. 8.2 Motor thermal resistor Operating in Terminal Mode Warning Before proceeding, disconnect AC power from the Drive. 1. Make control connections as shown in Figure 8–1. 2. Ensure the following settings are made: SPEED potentiometer is set at minimum START switch is open 3. Connect AC power to the Drive. 4. Check the MENU and PARAMETER digits on the control keypad display rdY. CDE, CDLE Drive Figure 8–1 Basic control connections for operating the Drive in Terminal Mode 8-1 8.3 Operating in Keypad Mode Figure 8–2 1. Connections for operating the Drive in Keypad Mode Connect together pins 1, 2, 5 and 9 of connector CON 3 as shown in Figure 8–2. 2. Connect AC power to the Drive. 3. Check the MENU PARAMETER window displays rdY. 4. 8-2 Press 5. Check that the Inverter Active LED on the Control Keypad is illuminated. 6. Check that the MENU PARAMETER window displays run. 7. Press one of the following keys: 8. Select parameter p0.13 or p1.04. 9. Press 10. Press to increase the value of the selected parameter (p0.13 or p1.04). Note that the DATA window displays the frequency (speed) reference of the Drive. Check the speed of the motor increases while the key is pressed. Release the key and check the speed remains constant. 11. Press and check the speed reduces. 12. Press 13. Check the MENU PARAMETER window displays Stop. Check the motor decelerates and stops. 14. If required, set parameter p11.30 at 0.13 for the display to show the Drive frequency (speed) reference next time AC power is applied. CDE, CDLE Drive 9 Trip codes Trip codes automatically appear in the DATA window. cL1 Trip Code number: 1 Loss of current loop 1 When parameter p7.10 is set at 3 or 4, this trip occurs when analog speed reference 1 current input (4–20 mA or 20–4 mA) is less than 3.0mA. Et Trip Code number: 2 External trip contact has operated A trip signal has been received on pin 5 of connector CON 3. Refer to parameter p8.13 in Menu 8 and b10.29 in Menu 10 in Chapter 11 List of Parameters. I.t Trip Code number: 3 Integrating overload lxt Actual motor current has exceeded the rated current of the motor for an excessive period. (Value of parameter p4.01 {current feedback} 105% of parameter p5.06 {motor rated current}). Oh Trip Code number: 4 Heatsink over-temperature The Drive heatsink has reached its upper working temperature (parameter p7.04). On model 2 size Drives, this may also indicate that the inrush contactor has failed to close. OIAC Trip Code number: 5 Instantaneous AC over-current trip OU Trip Code number: 6 DC bus over-voltage Over-voltage of the AC supply or motor regeneration causing the DC bus to exceed the following: CDE CDLE 810V 460V. Ph Trip Code number: 7 Supply-phase loss Partial or complete loss of one or more AC supply phases. PS Trip Code number: 8 Internal power supply fault Consult the supplier of the Drive. th Trip Code number: 9 Motor thermal resistor trip Indicates the value of the motor thermal resistor connected to pin 7 of connector CON 2 is greater than 3kΩ (parameter p7.16 set at 9 or 10 {thermal trip input}, and jumper 8 connected). OIdC Trip Code number: 10 Instantaneous DC over-current trip Excessive current in the DC bus of the Drive, possibly indicating an external short-circuit. EPS Trip Code number: 11 External power supply fault Current overload trip on the +24V supply to external devices. Excessive current in the output stage of the Drive, possibly indicating an external shortcircuit. CDE, CDLE Drive 9-1 thS EEF Trip Code number: 12 Motor thermal resistor short-circuit Indicates the value of the motor thermal resistor connected to pin 7 of connector CON 2 is less than 100Ω (parameter p7.16 set at 9 {thermal trip input}, and jumper 8 connected). Trip Code number: 13 DC bus under-voltage The DC bus voltage is below 320V The DC bus voltage is below 210V. SCL Trip Code number: 14 Serial comms. Loss Loss of data when serial communications in use (p11.24 set at 2). POdL Trip Code number: 15 Loss of Control Keypad Communications between the Drive and the Control Keypad has failed (occurs only when the STOP key is enabled and the Drive is running). cL2 Trip Code number: 16 Loss of current loop 2 When parameter p7.13 is set at 3 or 4, this trip occurs when analog speed reference 2 current input (4–20 mA or 20–4 mA) is less than 3.0mA. cL3 Trip Code number: 17 Loss of current loop 3 When parameter p7.16 is set at 3 or 4, this trip occurs when analog speed reference 3 current input(4–20 mA or 20–4 mA) is less than 3.0mA. 9-2 Consult the supplier of the Drive. Prc2 Trip Code number: 19 Processor 2 fault UU CDE: CDLE: Trip Code number: 18 EEPROM fault Indicates a malfunction of processor 2 (MD29), or of the application software bus. OA Trip Code number: 20 Ambient over-temperature Excessive air temperature for the logic circuits in the Drive. At 80°C the Drive will trip and can only be reset at 75°C. rS Trip Code number: 21 Stator resistance measurement failure OUSP Trip Code number: 22 Indicates the Drive is in regenerating current limit and the speed has increased to maximum. hFPP Trip Code numbers: 26 to 39 Hardware fault Consult the supplier of the Drive. 8.8.8.8. I× ×t trip warning (flashing dots) Actual motor current exceeds the rated current of the motor. (Value of parameter p4.01 {current feedback} 5% greater than parameter p5.06 {motor rated current}). CDE, CDLE Drive 10 Security Security operates at two levels to prevent unauthorized editing of parameters: Standard Security When locked, Standard Security prevents reading and editing of all the parameters in the Advanced Menus,, but allows reading and editing of the parameters in the User Menu (Menu 0). A fixed code number is used to unlock Standard Security. User Security User Security operates only when it has been set-up by the user. When locked, it prevents editing of all parameters in all the menus except for the following parameters: • Parameters p0.13 / p1.04 (Keypad speed reference) • Parameter 00 in the selected menu (eg. 07.00). This is used to unlock Security. The code number used to unlock User Security is defined by the user. This gives protection against unauthorized editing of parameters. The code number can be read and edited only when User Security has been unlocked. When AC power is applied to the Drive, Standard Security and User Security (when set-up) are automatically locked. 10.1 Unlocking Standard Security When AC power is applied to the Drive, Standard Security is automatically locked. Only the parameters in Menu 0 can be displayed on the Control Keypad for reading and editing. To read and edit parameters in the Advanced Menus, Standard Security must first be unlocked. Use the following procedure to unlock Standard Security. 1. Select parameter 00.00. 2. Press 3. Set the value at 149. 4. Press All the parameters can then be read and edited unless User Security has been set. 10.2 Unlocking User Security When User Security has been set-up and AC power is applied to the Drive, User Security is automatically locked. Except for parameters 00.00 in each menu, and p0.13 / p1.04, no parameters can be edited. Use the following procedure to unlock User Security: 1. Select a menu. Parameter xx.00 in the selected menu is displayed. 2. Press 3. Set the value at the required number for User Security. (See Setting-up User Security.) 4. Press All read–write parameters can now be edited. (Standard security must be unlocked to enable readWrite parameters in the advanced menus to be edited.) CDE, CDLE Drive 10-1 10.3 Setting-up User Security The Drive is supplied without User Security having been set-up. Consequently, when Standard Security is unlocked using the fixed code number, all parameters can be read and all read–write parameters can be edited. 10.4 When AC power is removed and subsequently re-applied, Standard Security and User Security (when set-up) are locked. Use the following procedure to lock Security without removing AC power: Use the following procedure to set-up User Security: 1. Unlock Standard Security. 2. Select parameter p11.29. 3. The default value 149 is displayed. 4. Press 5. Change the value to the required User Security number (not 149). 6. 7. Press The displayed value reverts to149. This ‘hides’ the User Security number. Follow the procedure in Save edited parameter values. User Security is now set-up. 10-2 Locking Security 1. Select a menu. Parameter xx.00 in the selected menu is displayed. 2. Press 3. Set the value at 2 . 4. Press If User Security has not been set-up, the MENU window now displays Menu 0. The parameters in Menu 0 can be read or edited. If User Security has been set-up, the PARAMETER window now displays Menu 0. Only the following parameters can now be edited: • • Parameters p0.13 / p1.04 (Keypad speed reference) Parameter 00 this is used to unlock Security CDE, CDLE Drive Start Menu and parameter displays rdY Data displays value Power on Menu 0 ? Yes Select required parameter No Unlock security. Set parameter at xx.00 Select required menu Select required parameter Press Set data at 149 Press Data shows parameter value Read Parameter is read-only No Read or edit parameter? Edit Press Is Data flashing ? Yes Change value New value is active No Parameter is accessible unless controlled by programmable input Parameter coded 'r' in table ? Yes Press to exit Edit mode Save new parameter ? Set menu and parameter at xx.00 Yes Set data at 1 No Press No Keypad mode ? Yes Press No Is Drive running ? Yes Press and hold Press All edited values are saved (stored) Select another parameter ? All parameters coded 'r' are activated because a reset is required to save parameters No End New value is retained for next power-up Yes Figure 10–1 CDE, CDLE Drive Editing, saving and security 10-3 10-4 CDE, CDLE Drive 11 List of Parameters 11.4 11.1 Values and character strings Parameter changing and saving For parameters containing character strings, the following lists give the character strings as well as their numeric equivalents. When these parameters are accessed using serial communications, the numeric equivalents are used. Some parameters have alternative default values for certain versions of the Drive. Parameter XX.00 Parameter 00 in each menu gives access to the following: Set at 1 to save parameter values Set at 255 to restore parameters to default values Set at 149 to access standard security 11.3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Parameters are automatically saved when AC power is removed. New values given to parameters become effective immediately. To save the new values permanently, follow the procedure in Save edited parameter values in Chapter 7 Programming Instructions. Read–write and read-only parameters Note 11.2 Codes used in the parameter lists List of menus Read–write parameters are shown as R–W. Read-only parameters are shown as RO. Europe and USA settings Where applicable, the value for European versions is marked (EUR); the value for USA versions is marked (USA). Default values Default values are given for each parameter. The equivalent values for serial communications are given in square brackets. User Menu Frequency reference selection, limits and filters Ramps Frequency input and output Current limits and torque control Machine control Operational modes Analog inputs and outputs Digital inputs Digital outputs Status logic, and diagnostic information Miscellaneous Programmable thresholds Timer functions PID control loop, and encoder feedback MD29 setup Application menu 1 Application menu 2 CDE, CDLE Drive 11-1 11.5 Menu 0 — User Menu p0.05 For quick access to the parameters that may need to be adjusted for simple applications, the parameters in Menu 0 can be programmed without needing to search through the advanced menus. If different parameters are required in Menu 0, they can be changed using parameters p11.01 to p11.20 in Menu 11. XX.00 Null parameter p0.01 Maximum frequency R–W (p1.06) Range 0 to 999.9 Hz Default 50 (EUR) 60 (USA) R–W Acceleration ramp 0.1 to 3276 s/100Hz Default 5 Acceleration ramp rate is expressed as the time in seconds for the output frequency to increase by 100Hz. p0.03 R–W Deceleration ramp (p2.04) Range 0.1 to 3276 s/100Hz Default R–W (p4.11) Range 0 to p11.35 × 100 p 5.06 % of FLC Default Rated current of the Drive R–W Voltage control mode selector [0] to [4] Default Ur_I [3] Auto [0] Fd [1] Ur_S [2] Auto boost Fixed boost Vector mode. Stator resistance is measured at start Ur_I [3] Vector mode. Stator resistance is measured at power-up only Ur [4] Vector mode. Stator resistance is not measured See parameter p5.12. p0.07 150 Current limit for Motoring and Regenerating. After having set the required value of rated motor current in p0.05 (p5.06), you may increase or decrease the percentage overload current using p0.04 (p4.11). The maximum percentage that can be set is limited by the overload current rating of the Drive. The limit applies when motoring and regenerating. The value of p0.04 (p4.11) is automatically reduced when the value of p0.05 (p5.06) is increased beyond the default value. Rated motor RPM at full load R–W (p5.07) Range Symmetrical current limit Default 10 Deceleration ramp rate is expressed as the time in seconds for the output frequency to decrease by 100Hz. p0.04 A Itorque = p0.05 x p5.13 The value entered affects the following: Slip compensation Dynamic V/f Ixt detection level Range (p2.03) Range 0 to p11.33 Enter the value of continuous rated motor current. When the value is increased beyond the default value of the Drive, the value of p0.04 (p4.11) is automatically decreased. (p5.12) See parameter b1.10. p0.02 Range p0.06 Defines absolute maximum output frequency. R–W Rated motor current (p5.06) 0 to 9999 RPM Default 0 Enter the value from the motor rating plate. This is used by the Drive to apply correct slip compensation. If no slip compensation is required, set p0.07 (p5.07) at 0 (default). p0.08 R–W Injection braking level (p6.04) Range 0 to p11.35 × 100 p 5.06 % of FLC Default 150 If the injection braking level is set too low the Drive will not stop. If a low injection level is required, use the timed dc injection td.dc by setting p0.12 at td.dc [4]. p0.09 Rated motor voltage R–W (p5.08) Range 100 to 480 VRMS Default 400 (EUR) 460 (USA) Enter the value from the motor rating plate in order to define the maximum output voltage of the Drive. See parameter p5.12. 11-2 CDE, CDLE Drive Warning b0.10 R–W Select torque mode (b4.07) Range 0 or 1 Default 0 The motor runs at half maximum speed while this test is performed. Set b0.10 at 0 to select speed reference. Ensure the stop switch is closed. Set b0.10 at 1 to select torque reference. The PID controller uses the same P and I terms as the current limits defined in p4.08 and p4.09. Set p0.14 (p5.16) at 255 to start the test. It is possible to change between torque control and frequency control when the Drive is running without causing transient frequency changes. Reset the Drive to enter the new value of power function in p5.13. b0.15 R–W Switching frequency (b6.06) p0.11 R–W Auto-start mode (p6.02) Range [0] to [2] dis [0] ALYS [1] Pd.dP [2] Default dis [0] The Drive does not start when AC power is applied The Drive always starts when AC power is applied The Drive starts only if it had been running when AC power was previously removed. 3 6 b0.16 [0] or [1] [0] [1] Default 3 [0] 3kHz 6kHz (Model size 1 only) R–W Catch spinning motor (b6.24) Range 0 or 1 Default 0 See parameter b6.24. p0.17 R–W Jog reference (p1.14) See parameter p6.02. p0.12 Range Range R–W Stop mode 0 to 999.9 Hz Default 1.5 Frequency reference for Jog. (p6.01) Range rP inh dc rP.dc td.dc [0] to [4] [0] [1] [2] [3] [4] Default rp [0] The Drive ramps to zero speed Inhibit (coast to stop) DC injection braking Ramp + DC injection braking Timed DC injection braking See parameter p6.01. p0.13 R–W Keypad reference R–W Number of motor poles (p5.10) Range Default 2 poles [0] 4 poles [1] 6 poles [2] 8 poles [3] 4p [1] Enter the value from the motor rating plate for correct slip compensation and RPM indication. p0.19 RO Current feedback (load) (p4.02) (p1.04) Range p0.18 Bipolar: ±p1.06 Unipolar: p1.05 to p1.06 Hz Default 0 Saved at power-down. Frequency reference when the Control Keypad is used to control speed (see Menu 3). Enter a value using the Control Keypad. Set p11.30 at p0.13 (1.04)to display the parameter at power-up. Range 0 to ±p11.35 A Default Indicates the magnitude of the torque-producing motor current. p0.20 RO Motor shaft RPM (p5.02) Range 0 to 9999 RPM Default Indicates motor shaft RPM. p0.14 Magnetizing current test R–W (p5.16) Range 0 to 9999 Automatically saved. CDE, CDLE Drive Default 0 The number of poles must be entered correctly in p0.18 (p5.10), and the slip correction must not be at the maximum frequency limit [if the motor is to run at 50Hz, set p0.01 at a higher value to allow for slip compensation]. 11-3 11.6 Menu 1 — Frequency reference, limits and filters b1.22 Pre-set frequency select bit 0 p1.25 Pre-set frequency 1 p1.26 Pre-set frequency 2 b1.23 Pre-set frequebcy select bit 1 b1.24 Pre-set frequency select bit 2 b1.09 Select precision reference b1.08 Select keypad reference p1.15 Reference offset b1.13 Jog select b1.12 Reverse b1.11 Reference on b1.16 Reference offset select b1.10 Bipolar select b1.07 Select pre-set speeds p1.27 Pre-set frequency 3 p1.28 Pre-set frequency 4 p1.29 Pre-set frequency 5 p1.30 Pre-set frequency 6 p1.31 Pre-set frequency 7 p1.32 p1.04 (p0.04) Keypad reference/ Frequency reference p1.17 Precision frequency reference Pre-set frequency 8 p1.18 Precision frequency trim b1.21 Analog reference 2 select p1.14 Jog reference p1.01 Reference selected p1.05 Minimum frequency p1.06 Maximum frequency p1.19 Analog reference 1 Current limits Menu 4 p1.20 Analog reference 2 p1.02 Run reference p1.33 p1.35 p1.37 Skip frequencies 1, 2 and 3 p1.34 p1.36 p1.38 Skip frequency bands 1, 2 and 3 p1.39 In rejection zone p1.03 Final frequency reference Bit parameters are shown in default state Note For controlling read–write parameters and for displaying read-only parameters, refer to the following: Menu 7 — Analog inputs and outputs Menu 8 — Programmable digital inputs Menu 9 — Programmable digital outputs 11-4 CDE, CDLE Drive p1.01 RO Reference selected ±999.9 Range Hz Default RO Run reference ±p1.06 p1.06 Range Hz Default RO Final frequency reference ±p1.06 p1.06 Range Hz Default 0.0 Indicates the final frequency reference. This can be used for setting up the system and fault finding. p1.04 Range R–W Keypad reference Bipolar: ±p1.06 Unipolar: p1.05 to p1.06 Hz Default 0 Saved at power down. Frequency reference when the Control Keypad is used to control speed (see Menu 3). Enter a value using the Control Keypad. Set p11.30 at p1.04 to display the parameter at power-up. p1.05 Range Hz Default 0 Set at 1 for high resolution (0.001Hz) frequency control. Set at 0 for normal resolution (0.03Hz) frequency control. b1.10 R–W Bipolar select Range 0 or 1 Default 0 Set at 1 to select bipolar speed reference signal. Set at 0 to select unipolar speed reference signal. Negative input signals are then treated as zero. Analog operation When b1.10 is set at 0,, any analog input programmed to parameters p1.19 and p1.20 is scaled so that 100% corresponds to the maximum set for p1.06, and 0% corresponds to the minimum set for p1.05. When b1.10 is set at 1, the analog input programmed to p1.19 or p1.20 is scaled so that ±100% corresponds to the maximum ± set for p1.06.. In addition, if an analog input programmed in voltage mode is directed to one of these parameters and the parameter is selected as the frequency reference, the scan-rate of the analog input is increased. R–W Minimum frequency 0 to p1.06 0 or 1 0.0 Indicates the run frequency reference. This can be used for setting up the system and fault finding. p1.03 R–W Select precision reference Range Indicates the frequency reference. This can be used for setting up the system and fault finding. p1.02 b1.09 Default 0 Use in unipolar mode to define the minimum output frequency of the Drive. This can be over-ridden by p1.06 and is inactive during Jog. p1.06 Range R–W Maximum frequency 0 to 999.9 Hz Default 50 (EUR) 60 (USA) Enter a value to define the absolute maximum output frequency. b1.07 R–W Select pre-set speeds Range 0 or 1 Default 0 Set at 1 to select pre-set speeds. b1.08 Select keypad reference Range 0 or 1 Default R–W 0 Set at 1 to select control using the Control Keypad. Figure 11–1 CDE, CDLE Drive Scaling of the analog speed reference input 11-5 b1.11 b1.12 b1.13 Range RO Reference ON Reverse Jog select 0 or 1 Default 0.0 These parameters are controlled by the Drive sequencer. See parameter p6.07. p1.28 p1.29 p1.30 p1.31 p1.32 Range Pre-set Pre-set Pre-set Pre-set Pre-set frequency frequency frequency frequency frequency ±999.9 Hz R–W 4 5 6 7 8 Default 0 Normal pre-set frequency references. p1.14 Range R–W Jog reference 0 to 999.9 Hz Default 1.5 Range Frequency reference for Jog. p1.15 Range R–W Reference offset ±999.9 Hz Default 0 Range Reference offset select 0 or 1 Default R–W 0 p1.17 Range p1.18 Range p1.19 p1.20 Range Precision frequency reference ±999.9 Hz Default Precision frequency trim 0 to 0.099 Hz Default R–W 0 0 RO p1.06 Hz Default 0.0 See parameter b1.10 b1.21 b1.22 b1.23 b1.24 Range 0 or 1 Default R–W Range R–W Pre-set frequency 1 Pre-set frequency 2 Pre-set frequency 3 ±999.9 Hz Normal pre-set frequency references. 11-6 Range 0 Default 0 R–W Skip frequency 1 band 0 to 5.0 Hz Default 0.5 R–W Skip frequency 2 0 to 999.9 Hz Default 0 R–W Skip frequency 2 band 0 to 5.0 Hz Default 0.5 Enter a value to define the frequency range either side of Skip frequency 2 over which frequencies are avoided. The bandwidth is twice that entered into this parameter. p1.37 R–W Skip frequency 3 0 to 999.9 Hz Default 0 Enter a value to avoid a frequency which induces mechanical resonances. Range R–W Skip frequency 3 band 0 to 5.0 Hz Default 0.5 Enter a value to define the frequency range either side of skip frequency 3 over which frequencies are avoided. The bandwidth is twice that entered into this parameter. b1.39 Default Hz Enter a value to avoid a frequency which induces mechanical resonances. p1.38 0 Select the required reference. p1.25 p1.26 p1.27 Range Range Analog reference 2 select Pre-set frequency select bit 0 Pre-set frequency select bit 1 Pre-set frequency select bit 2 0 to 999.9 Enter a value to define the frequency range either side of Skip frequency 1 over which frequencies are avoided. The bandwidth is twice that entered into this parameter. p1.36 R–W Analog reference 1 Analog reference 2 Range p1.35 Set at 1 to enable addition of the reference offset (p1.15). R–W Skip frequency 1 Enter a value to avoid a frequency which induces mechanical resonances. p1.34 When b1.16 is set at 1, the value entered into p1.15 is added to the selected reference parameter. It is used to trim the selected parameter. b1.16 p1.33 Range RO In rejection zone 0 or 1 Default 0.0 Indicates the selected reference is within one of the skip frequency bands. The motor speed does not match the demand. CDE, CDLE Drive This page is deliberately blank CDE, CDLE Drive 11-7 11.7 Menu 2 — Ramps b2.07 Enable pre-set speed selection of ramps b2.08 Acceleration select bit 0 b1.22 Pre-set frequency select bit 0 b2.09 Acceleration select bit 1 b1.23 Pre-set frequency select bit 1 b1.24 Pre-set frequency select bit 2 b2.10 Acceleration select bit 2 b2.20 Deceleration select bit 2 p2.03 Acceleration ramp 1 p2.05 Jog acceleration ramp p2.11 Accleration ramp 2 b2.19 Deceleration select bit 1 b2.18 Deceleration select bit 0 p2.04 Deceleration ramp 1 p2.06 Jog deceleration ramp p2.21 Deceleration ramp 2 p2.12 Acceleration ramp 3 p2.22 Deceleration ramp 3 p2.13 p2.23 Acceleration ramp 4 Deceleration ramp 4 p2.14 Acceleration ramp 5 p2.24 Deceleration ramp 5 p1.13 Jog select p2.15 p2.25 Acceleration ramp 6 Deceleration ramp 6 p2.16 Acceleration ramp 7 p2.26 Deceleration ramp 7 p2.17 Acceleration ramp 8 p2.27 p1.03 Final frequency reference p2.02 Ramp mode p2.28 p2.29 Standard Proportional ramp voltage gain DC bus p2.30 Integral gain DC bus p2.31 Derivative gain DC bus Current control Menu 4 Note For controlling read–write parameters and for displaying read-only parameters, refer to the following: Menu 7 — Analog inputs and outputs Menu 8 — Programmable digital inputs Menu 9 — Programmable digital outputs Deceleration ramp 8 p2.01 Post-ramp reference Bit parameters are shown in default state p2.01 RO Post-ramp reference ±p1.06 p1.06 Range Hz Default 0.0 Frequency reference after the effects of ramps and normal currents limits. p2.02 R–W Ramp mode Range [0] to [2] Default Std.C [2] Select from: Std.H FAST Std.C 11-8 [0] [1] [2] Standard hold Fast Standard controlled CDE, CDLE Drive Ramp modes p2.03 The Ramp Modes parameter p2.02 controls deceleration ramps only. The settings are as follows: Setting Description 0 Std.H Standard-hold 1 FAST Fast 2 Std.C Standard-controlled Mode 0 — Standard-hold mode In Standard-hold mode, deceleration occurs in steps. The control causes the deceleration ramp to be ‘frozen’ when the DC bus voltage rises above the standard ramp voltage (set in p2.28). When the voltage drops below the Standard-ramp voltage, the ramp again begins to fall. Although this type of control does not usually give smooth deceleration especially if the motor is lightly loaded, it is easy to set up. A high voltage of AC supply could cause the Drive to trip on over-voltage due to transients that could be produced in the Standard-hold mode. Mode 1 — Fast mode The ramp falls at the programmed deceleration rate subject only to the current limits programmed. This mode is normally used when a braking resistor is used. The dynamic break becomes active at a DC bus level of 780V Mode 2 — Standard-controlled mode The PID controller is used to modify the ramp so that the DC bus voltage is held at the Standard-ramp voltage (set in p2.28). This gives smoother control than Standard-hold mode, but it may be necessary to use an oscilloscope to set up the PI gains. Care should be taken in choosing the Standard-ramp voltage (using p2.28), because, if this is lower than the nominal DC bus voltage produced by the AC supply, the DC bus controller will accelerate the motor up to the maximum frequency (set in p1.06) in an attempt to reduce the DC bus voltage. See p2.28 — Standard ramp voltage. The Standard-controlled mode is useful in applications where smooth deceleration is required, particularly with lightly-loaded machines, or where the AC supply voltage is high. Range R–W Acceleration ramp 1 0.1 to 3276 s/100Hz Default 5 Acceleration ramp rate is expressed as the time for the output frequency to increase by 100Hz. For example, a programmed ramp time of 5 seconds causes the frequency to increase or decrease by 50Hz in 2.5 seconds. p2.04 Range R–W Deceleration ramp 1 0.1 to 3276 s/100Hz Default 10 Deceleration ramp rate is expressed as the time for the output frequency to decrease by 100Hz. p2.05 Range Jog acceleration ramp 0.1 to 3276 s/100Hz Default R–W 0.2 Acceleration ramp rate is expressed as the time for the output frequency to increase by 100Hz. p2.06 Range Jog deceleration ramp 0.1 to 3276 s/100Hz Default R–W 0.2 Deceleration ramp rate is expressed as the time for the output frequency to decrease by 100Hz. b2.07 Range R–W Enable pre-set speed selection of ramps 0 or 1 Default 0 When b2.07 is set at 1, p2.08 to p2.10 & p2.18 to p2.20 are updated from the pre-set frequency select parameters p1.22 to p1.24. This allows pre-set acceleration and deceleration to change automatically with preselected speeds. b2.08 b2.09 b2.10 Range Acceleration select bit 0 Acceleration select bit 1 Acceleration select bit 0 or 1 Default R–W 0 Binary coded selection of the required acceleration ramp to be used. (eg. to select p2.13 – Acceleration ramp 4, set b2.08 and b2.09 at 1.) Caution The D term operates in Standard-controlled mode and under AC supply loss. Care must be taken not to have instability in either case due to an excessively high gain CDE, CDLE Drive 11-9 p2.11 p2.12 p2.13 p2.14 p2.15 p2.16 p2.17 Range R–W Acceleration ramp 2 Acceleration ramp 3 Acceleration ramp 4 Acceleration ramp 5 Acceleration ramp 6 Acceleration ramp 7 Acceleration ramp 8 0.1 to 3276 p2.29 Range s/100Hz Default 5 Deceleration select bit 0 Deceleration select bit 1 Deceleration select bit 2 0 or 1 p2.30 Range Deceleration Deceleration Deceleration Deceleration Deceleration Deceleration Deceleration Default 0.1 to 3276 ramp ramp ramp ramp ramp ramp ramp Range 0 R–W 2 3 4 5 6 7 8 0 to 99.99 % of max Default 4.00 This is used to control the DC bus voltage during Standard-ramp deceleration and loss of AC supply. p2.31 Range R–W Derivative gain 0 to 99.99 % of max. Default 0.00 Enter a value of Derivative gain for the PID controller. The D term operates in Standard-controlled mode and under AC supply loss. Care must be taken not to allow instability in either case due to an excessively high gain. s/100Hz Default V R–W This is used to control the DC bus voltage during Standard-ramp deceleration and loss of AC supply. Standard-ramp voltage 0 to 800 1.00 Enter a value of integral gain for the PID controller. 10 Deceleration ramp rate is expressed as the time for the output frequency to decrease by 100Hz p2.28 Default lntegral gain R–W Binary coded selection of the required deceleration ramp to be used. (eg. to select p2.23 – Deceleration ramp 4, set b2.18 and b2.19 at 1.) p2.21 p2.22 p2.23 p2.24 p2.25 p2.26 p2.27 % of max. This is used to control the DC bus voltage during Standard-ramp deceleration and loss of AC supply. Range Range 0 to 99.99 Enter a value of proportional gain for the PID controller. Acceleration ramp rate is expressed as the time for the output frequency to increase by 100Hz. b2.18 b2.19 b2.20 R–W Proportional gain R–W Default 700 (EUR) 775 (USA) 390 (CDLE) This parameter is used for Standard-hold and Standard-controlled modes. The minimum level for the Standard-ramp voltage should be greater than the voltage produced on the DC bus by the highest AC supply voltage (normally RMS AC supply voltage x √2). p2.32 Range R–W S-Ramp band 0 to p1.06 Hz Default 0 Enter a value to define the frequency band for the curve at each end of the S-ramp. Time taken for acceleration or deceleration on the curve is double that for a straight ramp. If the ramp time changes during a change of speed, the S-ramp does not give stepless acceleration or deceleration. For example: If different ramp rates are used for acceleration and deceleration, and the Drive passes through zero speed. If the ramp rates are changed using the acceleration or deceleration select bits. When Standard-hold mode is used and the Standardramp voltage is set too low, the Drive will not stop. If the Standard-ramp voltage is set too high and no braking resistor is used, the Drive may trip on overvoltage. When Standard-controlled mode is used and the voltage is set too low, the motor will accelerate to maximum frequency. (AC supply loss uses a fixed control voltage that is dependent on the voltage rating of the Drive.) 11-10 CDE, CDLE Drive This page is deliberately blank CDE, CDLE Drive 11-11 11.8 Menu 3 — Frequency input and output p5.01 Post-slip compensation frequency b3.05 Enable frequency input slaving Ratio x 3.06 3.07 x1 192 Frequency input (Slave) b3.09 Select frequency input reference Ratio x 3.06 3.07 Quadrature detect b3.08 Enable quadrature input Maximum frequency adjustment x 3.06 3.07 p3.01 Frequency reference p1.04 Keypad reference/ Frequency input reference Frequency reference / Encoder input b3.03 Select frequency output p3.02 Frequency output b3.04 Frequency output ratio select p5.01 Post-slip compensation frequency x 192 Frequency output (Master) Bit parameters are shown in default state b3.04 Note Range For controlling read–write parameters and for displaying read-only parameters, refer to the following: Range p3.02 Range b3.03 Range % Hz RO Default 0 or 1 Default Default When p3.03 is set at 1, p3.04 is enabled. 11-12 If b3.04 is changed from 1 to 0 while the Drive is running, the Frequency output signal will cease until the Drive is re-started. This does not occur if b3.04 is changed from 0 to 1 Frequency slaving RO Select frequency output R–W x192 (0) Enables the Frequency output terminal to produce a frequency of x1 or x192 the fundamental frequency. Frequency output ±999.9 Default Set at 1 monitoring ( x1). Frequency reference ±100.0 0 or 1 Set at 0 for showing (x192). Menu 7 — Analog inputs and outputs Menu 8 — Programmable digital inputs Menu 9 — Programmable digital outputs p3.01 Frequency output ratio select R–W 0 When used in a frequency-slaving system, the Drive can be set up as a Master, Slave or both. Frequencyslaving, parameter b3.04 should be set at 0 to select x192 frequency ratio. When a Drive is not required to operate as a Slave, the frequency input terminals can be used to accept a frequency pulse train (from a plc for example), or quadrature signals from an encoder. CDE, CDLE Drive b3.05 R–W Enable frequency input slaving Range 0 or 1 Default 0 Set at 1 to enable frequency slaving. The output frequency follows the reference frequency at an exact ratio set in p3.06 and p3.07. p3.06 Range R–W Frequency input ratio numerator 0 to 2.000 Default 1.000 Enter a value for the numerator of the required slaving ratio. The ratio cannot be greater than 2:1. The numerator p3.06 may be changed without losing lock. It is recommended to keep p3.07 at the default setting. p3.07 Range R–W Frequency input ratio denominator 0 to 1.000 Default If p3.07 is changed while the Drive is running, frequency locking between the Drives will not be maintained, and the Slave Drive may trip on OIAC. It is good practice to stop the Drive first. 0 or 1 Default Scale = 464 916 RPM × N Encoder without Quadrature Counting (no direction information) Scale = 929 832 RPM × N Frequency pulse-train input Scale = 15 497 Fmax It is recommended that parameter p3.07 is left at its default value of 1.000 and the result of the above calculations entered into parameter p3.06. If the result of the calculation is very low, the difference in top speed values becomes very coarse. If this occurs, adjust p3.07 to finely tune the maximum measured input frequency. A 2048 quadrature encoder is fitted to a 3000 RPM motor Refer to the example on the previous page for correctly setting up the ratio. Range Encoder with Quadrature Counting enabled Example It is recommended to keep p3.07 at the default setting. Enable quadrature input (RPM = maximum motor speed N = Number of encoder lines) 1.000 Enter a value for the denominator of the required slaving ratio. The ratio cannot be greater than 2:1. b3.08 The following equations should be used to calculate the scale factor required for different motor speeds and encoder lines: Scale = R–W 0 Set at 1 to enable encoder quadrature input. 464 916 3000 × 2048 Only 0.075 can be entered in parameter p3.06. This value equates to a maximum speed of 3027 RPM. A value for parameter p3.07 can be calculated as follows: This is not available when p3.03 or p3.05 are set at 1. Quadrature input is not available if frequency output is required, since the B channel encoder input shares terminals with the frequency output. The pulse-train frequency can be monitored by the Drive, and the measured frequency used to derive the frequency demand for the Drive. In either case, parameters p3.06 and p3.07 (frequency input ratio) must be set up to scale the input measurement so that read-only parameter p3.01 indicates 100.0% when maximum input frequency is demanded. CDE, CDLE Drive = 0.07567 p3.07 = p 3.06 Scale = 0.075 0.07567 = 0.991 Parameter p3.01 can then be used either as an input to the PID software or a MD29 application program. If parameter b3.09 is set at 1, p3.01 can be used as a frequency reference for the Drive. In this case the 100.0% maximum in parameter p3.01 is automatically scaled to give maximum frequency reference (p1.06) in the Control Keypad reference parameter. 11-13 Resolution When the frequency reference input is used to control frequency demand (ie. slaving is not being used), the resolution of the reference is dependent on the maximum input frequency. It is not possible to obtain a higher resolution than 0.03Hz or a resolution from 0 to maximum frequency of greater than 1/4000 (or 0.025%). Subject to these limits, the resolution may be improved with higher quadrature count rates. Since the input pulses are counted over a gate period of 16.132ms, the resolution can be calculated using the following equations: Encoder with Quadrature Counting enabled Resolution = 92 983.2 RPM × N % Encoder without Quadrature Counting (no direction information) Resolution = 371 933 RPM × N % Frequency pulse train input Resolution = 619 888 % Fmax Example A 1024 quadrature encoder on a 1500 RPM motor would give a resolution of: 92983.2 1500 × 1024 b3.09 Range = 0.06% Select frequency reference 0 or 1 Default R–W 0 Set at 1 to select frequency reference applied to pin 4 of CON 2. This disables the RUN, STOP and FWD/REV keys. 11-14 CDE, CDLE Drive This page is deliberately blank CDE, CDLE Drive 11-15 11.9 Menu 4 — Current limits and torque control p4.01 Current feedback (magnitude) Magnitude Load p4.02 Current feedback (load) Current measurement Magnetizing 4.03 Current feedback (magnetising) b4.07 Select torque mode p4.04 Motoring current limit p4.08 Normal ILIMIT proportional gain p4.05 Regenerating current limit p4.09 Normal ILIMIT integral gain p4.06 Torque demand p1.06 Maximum frequency Bit parameters are shown in default state p4.04 Note Range For controlling read–write parameters and for displaying read-only parameters, refer to the following: Range 0 to ±p11.35 A Range 0 to ±p11.35 A Range RO A The trip level for instantaneous over-current (trip OIAC) is equivalent to the full-scale feedback level. The maximum RMS value of a sine-wave that could be produced without causing a trip would be: Full scale ÷ √2 Default This is approximately twice the maximum current limit for the Drive. RO Current feedback (magnetizing) 0 to ±p11.35 Current levels in the Drive are as follows: OIAC Indicates the magnitude of the torque-producing motor current. p4.03 150 Current control and scaling Default Current feedback (load) Default See parameter p5.06. Indicates the magnitude of the total motor current. p4.02 % Normal current limit. RO Current feedback (magnitude) 0 to p11.35 × 100 p5.06 Menu 7 — Analog inputs and outputs Menu 8 — Programmable digital inputs Menu 9 — Programmable digital outputs p4.01 R–W Motoring current limit Default Indicates the magnitude of the magnetizing motor current. 11-16 CDE, CDLE Drive Peak limit The peak limit prevents transient peaks in motor current (torque-producing and magnetizing) from exceeding a specific level. The Drive accomodates transient peaks in current by modifying the output voltage. This occurs only when the output voltage is below the maximum for the Drive. The maximum RMS value of a sinusoidal output current that should occur with the peak limit operating is given by: OIAC x (2000 / 2660) ÷ p4.06 Range R–W Torque demand 0 to p11.35 × 100 p5.06 % Default 0 Defines bipolar torque demand. In torque-control mode, the torque produced by the motor is controlled by modification of the Drive output frequency using the PI controller. This controller uses the same P and I terms as the current limits set in parameters p4.08 and p4.09. Below rated frequency, the torque demand is converted to torque-producing current. √2 (This is approximately 1.5 times the maximum current limit for the Drive). Normal current limit Above rated frequency, the current is increased (to a maximum of 4 times) to compensate for the reduction of flux in the motor. p4.06 is subject to normal current limits. The normal current limit modifies the output frequency of the Drive in order to control the output current level. This operates at a lower level than the peak limit and is not as fast as the peak limit. When the torque controller is used above rated frequency, set lower gains. Lower motor flux levels cause a larger change in torque-producing current for a given change of frequency. When the Drive is operating correctly, the normal current limit should normally be sufficient to control the Drive current, and the peak limit should rarely operate. See parameter p5.06. The maximum current limit is defined in parameter p11.35. The normal current limit controls only the torque-producing current in the motor and not the magnetizing current. Rated torque-producing current This is nominally the motor rated current × cosφ. The Drive can deliver a torque-producing current of 1.2 or 1.5 times the rated level before the normal current limit operates. p4.05 Range Regenerating current limit 0 to p11.35 × 100 % Default b4.07 Range R–W Select torque mode 0 or 1 Default 0 Set b4.07 at 0 for speed control mode. When b4.07 is set at 1, the torque reference is applied to the current controller. The PID controller uses the same P and I terms as the current limits defined in p4.08 and p4.09. It is possible to change between torque control and frequency control when the Drive is running without causing transient frequency changes. R–W 150 p5.06 Normal current limit. See parameter p5.06. CDE, CDLE Drive 11-17 p4.08 Range Normal llimit Proportional gain 0 to 99.99 % of max. Default R–W 0.40 The current limits operate when torque-producing current is above the current limits entered in p4.04 and p4.05. The PI controller attempts to change the output frequency to reduce torque-producing current. If a motoring load overloads the motor, it will stall. If the motor is overloaded with a regenerative load, it will accelerate to maximum frequency. The ramp time will have an effect. The gains of the PI controller must be sufficiently high to cancel the effects of the ramps. Shorter ramp times will require higher gains. Normally, only the P term is necessary for satisfactory operation. p4.09 Range Normal Ilimit Integral gain 0 to 99.99 % of max. Default R–W 0.00 The current limits operate when torque-producing current is above the current limits entered in p4.04 and p4.05 p4.10 Range RO Torque output Max p5.06 % of max Default Indicates torque in the motor as % of rated torque. Below rated frequency, the torque output is equal to the torque-producing current relative to itorq rated. Above rated frequency, the torque is compensated to allow for the reducing flux in the motor. p4.11 Range Symmetrical current limit 0 to p11.35 × 100 p5.06 % Default R–W 150 Symetrical current limit works in Motoring and regenerating. The lowest value of p4.04, p4.05 and p4.11 will be the effective value. After having set the required value of maximum current in p5.06, you may increase or decrease the percentage overload current using p4.11. The maximum percentage that can be set is limited by the overload current rating of the Drive. The limit applies when motoring and regenerating. The value of p4.11 is automatically reduced when the value of p5.06 is increased beyond the default value. The PI controller attempts to change the output frequency to reduce torque-producing current. If a motoring load overloads the motor, it will stall. If the motor is overloaded with a regenerative load, it will accelerate to maximum frequency. The ramp time will have an effect. The gains of the PI controller must be sufficiently high to cancel the effects of the ramps. Shorter ramp times will require higher gains. Normally, only the P term is necessary for satisfactory operation. 11-18 CDE, CDLE Drive This page is deliberately blank CDE, CDLE Drive 11-19 11.10 Menu 5 — Motor control p3.05 Enable frequency input slaving Frequency slaving Menu 3 p5.01 Post-slip compensation frequency p5.02 Motor shaft RPM p2.01 Post ramp reference p5.06 Motor rated current p5.07 Motor rated RPM at full load p5.10 Number of poles p5.13 Power factor p4.02 Current feedback (load) p5.08 Motor rated voltage p5.09 Motor rated frequency p5.11 Normal voltage boost p5.12 p5.14 Voltage Jog voltage control mode boost selector p5.15 Stator resistance p5.03 Motor voltage p5.16 Magnetization current test p5.17 Voltage offset Modulation p5.04 DC bus voltage Power calculation VxIx 3 p5.05 Motor power Operational modes Menu 6 Bit parameters are shown in default state Note p5.03 For controlling read–write parameters and for displaying read-only parameters, refer to the following: Range Range Post-slip compensation frequency ±p1.06 p1.06 Hz p5.04 Range RO Range RPM Default RO DC bus voltage 0 to 810 (CDE) 0 to 460 (CDLE) V Default Range kW Default RO Motor power Indicates the real component of the power output (VIcosφ). RO Motor shaft RPM 0 to 9999 VRMS Indicates the DC bus voltage. p5.05 Default Final frequency applied to the motor after the effects of current limits and slip compensation. p5.02 ±0 to p5.08 Indicates the RMS voltage applied to the motor Menu 7 — Analog inputs and outputs Menu 8 — Programmable digital inputs Menu 9 — Programmable digital outputs p5.01 RO Motor voltage Default Indicates motor shaft RPM. The number of poles must be entered correctly in p0.18 (p5.10) and the slip compensation correction must not be at the maximum frequency limit (if the motor is to run at 50Hz, set p1.06 at a higher value to allow for slip compensation). 11-20 CDE, CDLE Drive p5.06 Range R–W Motor rated current 0 to p11.33 A Default 11.33 Parameters p5.06 (motor rated current) and p5.13 (power factor) are used by the Drive to determine the rated torque producing current (itorq rated) for the Drive. When parameter p5.06 is set at a value lower than the default rating of the Drive, the maximum current of the Drive can be greater than 1.5 times the motor rating. Consequently, the maximum value of current limit and torque parameters (p4.04, p4.05, p4.06, p4.11,and p6.04) can be increased proportionately. For example, if a 110 Amp Drive has parameter p5.06 set at 55 Amps, the maximum values of parameters p4.04, p4.05, p4.11 and p6.04 can be 300% (2 × 150%). This allows larger Drives to be used for a high starting torque. When the value is increased beyond the default value of p5.06, the value of p4.11 is automatically decreased. Itorque = p5.06 x p5.13 Slip compensation Dynamic V/f Ixt detection level Industrial and HVAC applications Industrial applications benefit from a higher percentage of overload current, but have a lower nominal current. HVAC applications benefit from a higher nominal current, but have a lower percentage of overload current (typically 120%). The overload current has the same value in each case. See parameter p5.18. Range Motor rated RPM at full load 0 to 9999 rpm Default Range Motor rated voltage 100 to 480 VRMS 0 When the required voltage exceeds the maximum possible output level (dependent on the supply) or the rated voltage (set by the user), the frequency can still be increased, but the motor enters the constant-power or field-weakening region. p5.09 Range R–W Motor rated frequency 10.0 to 999.9 Hz Default 50 (EUR) 60 (USA) Enter a value of frequency at which the rated voltage is to be applied to the motor. The motor then enters the constant-power or field-weakening region. p5.10 Range R–W Number of poles Default 2p [0] (2 poles) 4p [1] (4 poles) 6p [2] (6 poles) 8p [3] (8 poles) 4p [1] Enter the value from the motor rating plate for correct slip compensation and RPM indication R–W Default 400 (EUR) 240 (CDLE) 460 (USA) Enter the value from the motor rating plate in order to define the maximum output voltage of the Drive. Parameter p5.08 must be programmed with the value given on the motor rating plate. This informs the Drive of the maximum voltage that should be applied to the motor. CDE, CDLE Drive Note that, even with a perfect supply, it is not possible to obtain an output voltage greater than the supply voltage when motoring. R–W Enter the value from the motor rating plate. This is used by the Drive to apply correct slip compensation. If no slip compensation is required, set p5.07 at 0 (default). p5.08 Since the Drive compensates for variations in DC bus voltage, the resulting voltage from the voltage-tofrequency characteristics does not change with DC bus voltage (ie. there is no change when the Drive is braking). Whatever value of motor rated voltage is entered, the Drive output will contain high frequency switching components having peak voltage levels related to the DC bus voltage level, not to the motor rated voltage. Consequently, when a motor of low voltage is used, the high-frequency switching components at the Drive output may stress the windings. The value entered affects the following: p5.07 The Drive controls the output voltage to give a linear voltage-to-frequency characteristic from 0Hz to the motor rated frequency, and from 0V to the motor rated voltage. (This characteristic can be modified by voltage boost or stator resistance compensation.) p5.11 Range R–W Normal voltage boost 0 to 25.5 % of p5.08 Default 3.0 The voltage boost defines the nominal level of boost at 0Hz as a percentage of the rated voltage (p5.08). Voltage boost is applied only when one of the boost modes is selected (see parameter p5.12). The figure below shows fixed boost. 11-21 Mode 2 — Vector mode with stator resistance measurement at start Mode 3 — Vector mode with stator resistance measurement at power up p5.12 R–W Voltage control mode selector Range 0 to 4 Auto [0] Fd [1] Ur_S [2] Ur_I [3] Ur [4] Default Ur_I [3] Auto boost Fixed boost Vector mode. Stator resistance is measured at power-up or start Vector mode. Stator resistance is measured at power-up only Vector mode. Stator resistance is not measured Above 25% of rated frequency, a linear voltage-tofrequency characteristic normally produces sufficient torque. Below this frequency, voltage boost may be required in order to maintain the torque. The voltage control mode selector is used to select the required type of voltage boost at low frequencies and the conditions for measuring stator resistance. Mode 0 — Auto boost Auto boost automatically controls the voltage boost with load. If the level is set too high, the motor can become over-fluxed, and the boost can become ‘latched’ at a high level. With high inertia loads at low speed, the Drive may trip when decelerating the motor to a stop. This will result in the motor coasting to a stop. The level of boost is determined from the value in parameter p5.11 (voltage boost) which is then modified so that: Auto boost = Voltage boost × itorq / itorq rated Mode 1 — Fixed boost Fixed boost can give high levels of current when starting and stopping, but can result in over-fluxing of the motor on light loads. 11-22 Mode 4 — Vector mode with no stator resistance measurement Vector mode is intended for operation with a single motor and gives reasonable control of the motor flux with different loads, since the voltage-to-frequency characteristic is modified according to the load inertia. (Closed-loop current control is not used.) The voltage-to-frequency characteristic is based on the following motor parameters: Magnetizing current Stator resistance Good control of the magnetizing current (and hence motor flux) extends down to: Rated frequency ÷ 50 (ie. value of parameter p5.09 ÷ 50) The parameters required for this mode can be derived by the Drive during the magnetizing current measurement. Measuring stator resistance This measurement can be performed automatically under the following conditions: • When AC power is connected to the Drive (Ur_I mode) • When a START command is given to the Drive (Ur_S mode) The second condition (Ur_S) is recommended because stator resistance can change with temperature. The measured value is stored in parameter p5.15, along with a voltage offset related to the IGBT voltage drops and other effects in the Drive (p5.17). When AC power is disconnected from the Drive, the power factor and stator resistance are automatically stored. When Ur_I mode is selected, the voltage is based on previously measured values (in Ur_I mode, the stator resistance is not measured). The voltage offset (which is usually quite small) is not saved when AC power is removed, so this fine correction of the voltage applies only when Ur_S or Ur_I modes are used. CDE, CDLE Drive Use the following procedure: Note The results of the stator resistance measurement (but not the magnetizing current measurement) are to some extent dependent on the switching frequency and modulation technique being used. Good control at low speed can be maintained only when the switching frequency and space vector modulation (see Menu 6) are not changed after the stator resistance has been measured. p5.13 Range R–W Power factor 0.30 to 1.00 cos φ Default 0.85 Saved at power down. Refer to p5.16 for automatic calculation of power factor. Refer also to the warning. p5.13 is used with p5.06 to calculate the conversion level between current and torque producing current. itorque rated = p5.06 x p5.13 p5.14 R–W Jog voltage boost Range 0 to 25.5 % of p5.08 Default 3.0 Enter a different percentage boost for Jog when p5.11 is used. p5.15 Range Ω R–W Default 0 Saved at power down. p5.16 Magnetizing current test 0 to 9999 Default 2. Set p5.16 at 255. 3. Ensure that a trip is not active. 4. Apply a continuous signal to the STOP input (Do not activate the START input). 5. Press the STOP–RESET button or apply a momentary signal to the RESET input (pin 4 of CON 3) to reset the Drive. Note The measurement should now be carried out. If it is not carried out (eg. because the STOP input is not active) the measurement is cancelled. To try again, repeat the preceeding instructions. 6. The power factor parameter p5.13 is now updated with the value calculated during the measurement. Ensure the stop switch is closed. Set 5.16 at 255 to start the test. Reset the Drive to enter the new value of power function in p5.13. Range Range R–W 0 Automatically saved. Measuring the magnetizing current Warning RO Voltage offset 0 to 1536 Default Indicates the voltage offset measured during stator resistance measurement. p5.18 This is used for Vector mode compensation. See parameter p5.12. Range Ensure the Drive is stopped. p5.17 Stator resistance measurement 0 to 9.999 1. R–W Overload time 0 to 60 s Default 60 Enter a value for the required duration of maximum overload current. When the Drive is used with motors having a relatively low power rating, the motor could be damaged by the overload current of the Drive. To protect such motors, the value of parameter p5.18 can be reduced to reduce the time that the overload current is produced. The default value of p5.18 is 60 seconds. The motor runs at half maximum speed while this measurement is performed. This measurement can be carried out with the motor on- or off-load. If the measurement is to be carried out on-load, a reasonable estimate of the power factor of the motor (which relates to the magnetisng current) must first be given to the Drive. In most cases, the default value will be sufficiently close to that of the motor. If it is not, enter in parameter p5.13 the figure for the power factor of the motor. CDE, CDLE Drive 11-23 11.11 Menu 6 — Operational modes b3.09 Select frequency input reference b6.08 Sequencing bit 0 b6.18 Disable auto keypad switch selection b6.09 Sequencing bit 1 b6.10 Sequencing bit 2 b1.08 Keypad select b6.15 Enable keypad run b6.16 Enable keypad STOP b6.17 Enable keypad FWD/REV b6.11 Sequencing bit 3 p8.01 F1 Stop input p6.01 Stop mode p6.02 Auto-start mode p6.03 AC supply loss mode b1.11 Reference on b1.12 Reverse b1.13 Jog select p6.07 Sequencing mode 10.12 AC power loss b6.12 Keypad START b6.13 Keypad STOP b6.14 Keypad FWD/REV Bit parameters are shown in default state The settings are as follows: Note Mode [0] — Ramp mode For controlling read–write parameters and for displaying read-only parameters, refer to the following: The Drive ramps to zero speed during the first phase, and then waits for one second in the second phase to ensure the motor has completely stopped before disabling the output. Menu 7 — Analog inputs and outputs Menu 8 — Programmable digital inputs Menu 9 — Programmable digital outputs p6.01 R–W Stop mode Range rP inh dc rP.dc td.dc [0] to [4] [0] [1] [2] [3] [4] Default 11-24 rp [0] The Drive ramps to zero speed Inhibit (coast to stop) DC injection braking Ramp + DC injection braking Timed DC injection braking Parameter p6.01 controls the stopping mode. Stopping occurs in two phases, as follows: Phase 1: Phase 2: Mode [1] — Inhibit mode Decelerating to stop Drive stopped The output is disabled as soon as a STOP command is received, and the motor coasts to rest. The first phase consists of a two-second delay before the Drive can be restarted. There is no activity in the second phase. Mode [2] — DC injection braking Mode [3] — Ramp plus DC injection braking Mode [4] — Timed DC injection braking In all these modes, the second phase consists of injection of DC current for at least one second at the level entered in parameter p6.04. This ensures the motor is completely at rest before the Drive output is disabled. The first phase of Mode [3] is the same as that for Mode [0]. CDE, CDLE Drive In Modes [2 ]and [4], injection braking uses lowfrequency current at a level programmed in parameter p6.04 during the deceleration phase. In Mode [2] this allows the Drive to detect when the motor has reached a low speed, so the injection time is adjusted automatically to suit the motor and the load. In Mode [4], the time for decelerating to a stop must be programmed in parameter p6.05. In Mode [2] only, when a stop is initiated, the Drive monitors the motor to detect when the speed reaches 5Hz so phase 2 can be initiated. If the injection current is too low, the detection system does not operate and the motor rotates continuously at a low frequency. The minimum level of current required is normally between 70% and 80% of the rated current of the motor. Once stopping in Mode [2] or [4] has begun, it can be terminated by the motor stopping, or the occurrence of a trip. In this case, the Drive must be stopped before it can be re-started. p6.02 Range diS R–W Auto-start mode [0] to [2] Default diS [0] [0] The Drive does not start when AC power is applied ALYS [1] The Drive always starts when AC power is applied Pd.dP [2] The Drive starts only if it had been running when AC power was previously removed. The Auto-start modes are as follows: The Auto-start modes define the behaviour of the Drive when AC power is applied. Mode [0] — Disabled The Drive will not automatically start when AC power is applied. Mode [1] — Always p6.03 R–W AC supply loss mode Range dis [0] Stop [1] rd.th [2] [0] to [2] Default rd.th [2] Disabled Stop when AC supply is lost Ride-through short interruptions The AC supply loss modes are as follows: Mode [0] — Disabled Loss of AC power is not detected. The Drive continues to operate unchanged only while the DC bus remains within specification. When the voltage is below specification, the Drive ceases to control the motor. Mode [1] — Stop mode Mode [2] — Ride-through mode When loss of AC power is detected, the Drive decelerates at a rate to return sufficient power from the motor to the DC bus in order to supply the control circuits. Since the PID loop for the Standardcontrolled ramp (see parameter p2.02) is used for this function, adjustment of the PID gains (p2.29 to p2.31) may be necessary for the feature to operate correctly. In this case, the PID controller attempts to force the DC bus voltage to 700V for the CDE models (380V for the CDLE models) and then hold it constant by changing the Drive output frequency. Normally, the DC bus voltage can be held at a fixed level with a PI controller. If the motor is heavily loaded when AC power is lost, the frequency must be reduced quickly to prevent the DC bus voltage from reducing below specification. The D term will operate for 250ms after loss of AC power in order to improve the response. The D term is stopped after this point, since it can make the control loop unstable if it continues in operation. The ramp rate is controlled by the PID controller, and is at least as fast as the deceleration ramp for a normal stop. The Drive always starts irrespective of the state before AC power was removed. The STOP input switch must be closed. In order to help reduce the frequency quickly, slip compensation is disabled when loss of AC power is detected (this will have no effect if no slip compensation has been programmed). Mode [2] — Power-down dependent When AC power is restored and Stop mode is selected, the Drive continues to decelerate until the machine stops. When Ride-through mode is selected, the motor accelerates to its normal running speed. The Drive starts only if it had been running when AC power was removed. The STOP input switch must be closed. CDE, CDLE Drive 11-25 Mentor type sequencing mode [1] p6.04 R–W Injection braking level 0 to p11. 35 × 100 Range p5. 06 % of FLC Default If the injection braking level is set too low the Drive will not stop. If a low injection level is required, use the timed DC injection td.dc by setting p0.12 at [4] p6.05 0.5 to 25.5 Default 5.0 When p6.01 is set at 4, enter the required deceleration time. p6.06 3 6 p6.07 Range [0] or [1] [0] [1] Default 3kHz [0] 3kHz 6kHz (Model size 1 only) Sequencing Sequencing Sequencing Sequencing Default Range bit bit bit bit 3 Sequencing bit 1 Jog forward 6 Sequencing bit 2 Run reverse (latching) 7 Sequencing bit 3 Jog reverse When Keypad mode is enabled, the RUN key can also start the Drive, and the FWD–REV key can change the direction (unless one of the sequencing bit signal is being held, in which case the sequencing bits have priority). Jog states always over-ride Run. CON 3 default pin number R–W [0] to [3] Mentor type interface Wire-proof interface PLC interface Run forward (latching) Wire-proof mode sequencing mode [2] Sequencing mode CD type interface b6.08 b6.09 b6.10 b6.11 R–W Switching frequency Range Sequencing bit 0 R–W Injection braking time Range CON 3 default pin number 150 [0] [0] [1] [2] [3] R–W [0] [1] [2] [3] 0 or 1 Default 0 CD type sequencing mode [0] CON 3 default pin number Sequencing bit 0 Run (latching) 3 Sequencing bit 1 Jog 6 Sequencing bit 2 Reverse 7 Sequencing bit 3 Not used When Keypad mode is enabled, sequencing bit 0 can be over-ridden by the RUN key and sequencing bit 2 can be over-ridden by the FWD–REV key. Sequencing bit 0 Run forward 3 Sequencing bit 1 Jog 6 Sequencing bit 2 Run reverse 7 Sequencing bit 3 Not used For the Drive to run, parameter p10.24 (Drive reset), parameter p8.01 (Stop input), and sequencing bit 0 or 2 must be set at 1. When p10.24 is set at 0, the Drive is disabled. To Jog forward or reverse, the Jog sequencing bit must be set at 1, together with the appropriate direction sequencing bit. Pressing the RUN, STOP and FWD–REV keys has no effect. PLC mode sequencing mode [3] CON 3 default pin number Sequencing bit 0 Run 3 Sequencing bit 1 Jog 6 Sequencing bit 2 reverse 7 Sequencing bit 3 Not used Read-only parameter b8.01 (Stop input) indicates that the Drive is enabled or disabled. When b8.01 = 0, the Drive is disabled. Sequencing bit 0 must be set at 1 for the Drive to run. When sequencing bit 0 is set at 0 the Drive stops. Because this mode requires signals to be continuously applied to the control signal terminals for the Drive to run, the run, stop, and fwd/rev keys are inactive. 11-26 CDE, CDLE Drive b6.12 b6.13 b6.14 R–W Keypad START Keypad STOP Keypad FWD/REV Range 0 or 1 Default 0 When a key is pressed the related parameter is set at 1. b6.15 b6.16 b6.17 R–W Enable Keypad RUN Enable Keypad STOP Enable Keypad FWD/REV Range 0 or 1 Default 0 Use these parameters to enable or disable individual keys of the Control Keypad. When p6.18 is set at 0 and b1.08 (Keypad reference) is set at 1, these parameters are automatically set at 1. Lightly-loaded 50Hz induction motors supplied by variable speed drives can go unstable at frequencies between 10Hz and 30Hz. Highstability space vector modulation prevents this instability. At the transition to pulse-dropping (see b6.21), instability can be caused especially on lightlyloaded machines. High-stability space vector modulation reduces this effect. High-stability space vector modulation has the disadvantage that unwanted voltage components result in more acoustic noise than when using other techniques. For normal and high-stability types of modulation, dead-time compensation is used. This should help to reduce instability when normal space vector modulation is used in the 10Hz to 30Hz range. The Control Keypad is disabled when b3.09 is set at 1. b6.21 b6.18 R–W Disable auto keypad switch selection Range 0 or 1 Default Range 0 Set at 1 to disable control using the Control Keypad. b6.19 R–W Dynamic V/f Range 0 or 1 Default 0 Set p6.19 at 1 for the rated frequency to change depending on Drive load current. Range for |itorq| < 0.7itorq rated (p5.09 = Motor rated frequency) where itorq is the value of torque-producing current and itorq_rated is the rated level of torque-producing current derived from p5.06 (motor rated current) and p5.13 (power factor). itorq_rated = p5.06 × p5.13 b6.20 Enable high-stability space vector modulation Range 0 or 1 Default R–W 0 or 1 Default 0 When b6.21 is set at 1, p5.08 still defines the V/f characteristic but the voltage will continue to rise above the motor rated voltage. The Drive becomes over-modulated until pulse-dropping occurs and a square-wave is produced. The resultant harmonics can produce high peak currents and cause high levels of acoustic noise in the motor. b6.22 Rated frequency = p5.09 x (2 – (|itorq |/0.7itorq rated)) R–W Enable quasi-square wave output R–W Disable forward rotation 0 or 1 Default 0 Set at 1 to prevent the Drive producing forward rotation of the motor (except when frequency slaving). b6.23 Range Disable reverse rotation 0 or 1 Default R–W 0 Set at 1 to prevent the Drive producing reverse rotation of the motor (except when frequency slaving). 0 Set at 0 for normal space vector modulation. Set at 1 for high-stability space vector modulation. This is a special case of space vector modulation which results in each phase being clamped to one or 1 other of the DC bus rails in the Drive for /6th of a cycle of the fundamental output. This gives the following advantages: CDE, CDLE Drive 11-27 b6.24 R–W Catch spinning motor Range 0 or 1 Default p6.25 0 Range Set b6.24 b at 1 to select this feature. The Drive performs a sequence of tests to determine the motor frequency before attempting to apply full voltage to the motor. To limit the motor current, the tests are carried out at a reduced voltage set in p6.34 of the required voltage. The Drive frequency is first set at maximum (set in p1.06) in the direction in which the Drive last ran. The frequency is then ramped to zero over a peroid entered in p6.33 and compared with the motor frequency. If the motor frequency is not detected at all, the Drive starts at 0Hz. If the Drive is powered-down, the previous direction of rotation is not stored, so the test begins in the forward direction. Figure 11–2 11-28 Default 0 When p6.25 is set at 0, and AC power is applied to the Drive, the motorized potentiometer output returns to the level that existed when AC power was previously removed. Range Motorized potentiometer rate 5 to 255 s/ 100% Default R–W 20 The value in parameter p6.26 defines the time taken for the motorized potentiometer function to ramp from 0 to 100.0%. Twice this time will be taken to adjust the output from –100.0% to +100.0%. p6.27 p6.28 Range Motorized potentiometer up Motorized potentiometer down 0 or 1 Default R–W 0 To control these motorized potentiometer parameters, two digital inputs must be programmed. Apply signals to these inputs to control the up and down functions. p6.31 Motorized potentiometer destination b6.27 Motorized potentiometer up b6.28 Motorized potentiometer down 0 or 1 R–W When p6.25 is set at 1, and AC power is applied to the Drive, the motorized potentiometer output is set at zero. p6.26 If the motor frequency is not detected, the frequency is set at maximum in the other direction and the test is repeated. When the frequency is detected, the test is stopped and the Drive starts at the detected frequency and takes control of the motor. Enable motorized potentiometer zero start p6.32 Motorized potentiometer output p6.30 Motorized potentiometer scale factor ??.?? Any read-write parameter ??.?? Any read-write parameter Motorized potentiometer logic diagram CDE, CDLE Drive p6.29 R–W Bipolar motorized potentiometer Range 0 or 1 Range Default 0 Set p6.29 at 1 to allow the motorized potentiometer to go negative, otherwise the output remains positive only. p6.30 Range Motorized potentiometer scale factor 0.000 to 9.999 Default Range Motorized potentiometer destination 0.00 to 17.50 Default R–W Spin start ramp time 2.0 to 25.5 secs Default 10 Time taken to ramp down from maximum frequency (p1.06) to 0 Hz while the Drive attempts to synchronize itself with a spinning motor. Change the value for applications that require the Drive to be caught in a shorter or longer time. R–W p6.34 1.000 This parameter can be used to restrict the output of the motorized potentiometer to operate over a reduced range so that it can be used as a trim, for example. p6.31 p6.33 R–W Range Spinning motor scan voltage 0 to 100 % Default R–W 25 When the Drive is in normal operation, the rated motor voltage varies with frequency. When the Drive is attempting to synchronize itself to a spinning motor, a percentage of this varying voltage is applied to the motor. The value entered in parameter p6.34 determines this percentage. If the value is too low, the motor may not be detected during the scan. If the value is too high, the Drive may trip on OIAC or OV. 0 Reset the Drive to make active. Program the destination parameter that the motorized potentiometer is to control. If the motorized potentiometer is to control speed, it is suggested that one of the preset speed parameters is entered in p6.31. If the motorized potentiometer is to trim speed, it is suggested that p1.15 (offset parameter) is entered in p6.31. p6.32 Motorized potentiometer output Range ±100.00 % RO Default Saved at power down. This parameter indicates the current level of the motorized potentiometer. The value is saved when AC power is removed from the Drive. CDE, CDLE Drive 11-29 11.12 Menu 7 — Analog inputs and outputs p7.25 Calibrate reference 1 full scale p7.10 Analog input 1 mode Voltage to frequency converter p7.01 Analog input 1 Analog input mode p7.13 mode 2 p7.16 mode 3 ??.?? Any read-write parameter p7.11 Analog input 1 scaling Calibrate reference full scale p7.26 CH2 p7.27 CH3 Analog to digital converter p7.12 Analog input 1 destination ??.?? Any read-write parameter ??.?? Any read-write parameter Analog input destination p7.15 CH2 p7.18 CH3 Analog input Analog input scaling p7.14 CH2 p7.17 CH3 p7.02 CH2 p7.03 CH3 ??.?? Any read-write parameter DAC output source p7.07 CH1 p7.08 CH2 p7.09 CH3 ??.?? Any read-write parameter DAC scale factor p7.20 CH1 p7.22 CH2 p7.24 CH3 ??.?? Any read-write parameter DAC mode p7.19 mode 1 p7.21 mode 2 p7.23 mode 3 Bit parameters are shown in default state p7.01 Range RO Analog input I ±100% for voltage input. % Default p7.03 Range Displays the amplitude of the signal applied to Analog input 1. Resolution: 12-bit plus sign Updated every 5.3ms p7.02 Range RO % 11-30 % Default Resolution: 10-bit plus sign Updated every 5.3ms Default Displays the amplitude of the signal applied to Analog input 2. Resolution: 10-bit plus sign Updated every 5.3ms ±100% for voltage input. 0 to100% for current input Displays the amplitude of the signal applied to Analog input 3. Analog Input 2 ±100% for voltage input. 0 to100% for current input. RO Analog input 3 p7.04 Range RO Stack temperature 0 to 94 °C Default Indicates the temperature of the heatsink. At 94°C, the Drive will trip on over-temperature. The Drive can be reset when the temperaturefalls to 90°C. CDE, CDLE Drive p7.05 RO Ambient temperature Range °C 0 to 80 Default 80 At 80°C, the Drive will trip. The Drive can be reset when the temperature falls to 75°C. p7.06 RO AC supply voltage Range 340 to 530 (CDE) VRMS Default Range Indicates RMS voltage of the AC supply. p0.00 to p17.50 XX.XX Default Analog input 1 scaling 0 to 9.999 Default R–W 1.000 Enter a value to scale Analog input 1. R–W Analog output 1 source Analog output 2 source Analog output 3 source Range Bit parameters, read-only parameters and some other sensitive parameters cannot be controlled using the analog inputs. p7.11 200 to 260 (CDLE) p7.07 p7.08 p7.09 Analog inputs are sampled every 5.3ms except in the special case where a voltage input is programmed to one of the analog reference parameters p1.19 and p1.20, and that parameter is selected as the reference. In this case, the sample rate is increased to 750Hz. p5.03 p4.02 p5.01 Enter the parameter number that is required to supply a value to Analog output 1. A bit parameter cannot be programmed to appear on this analog output. Note In most cases, adjustment of p7.11, p7.14 and p7.17 is not necessary since the inputs are automatically scaled so that 100% input signal sets the destination parameter at maximum. p7.12 Range Analog input 1 destination p0.00 to p17.50 XX.XX Default R–W p1.19 Reset the Drive to make active. p7.10 R–W Analog input 1 mode Range [0] to [8] Default Reset the Drive to make active. p7.13 Refer to Chapter 5 Setting Jumpers for selecting voltage and current input and output signals. Set Display Enter the parameter that Analog input 1 is to control. Voltage Range R–W Analog input 2 mode [0] to[ 8] Default 4 to 20 Reset the Drive to make active. See parameter p7.10. Mode [0] VOLT Voltage input [1] 0–20 0 – 20 mA [2] 20–0 20 – 0 mA [3] 4–20 4 – 20 mA [4] 20–4 20 – 4 mA Trip on current loop loss [5] 4–20. 4 – 20 mA Min speed on current loop loss [6] 20–4. 20 – 4 mA Min speed on current loop loss [7] 4–2.0 4 – 20 mA Last speed on current loop loss [8] 20–.4 20 – 4 mA Last speed on current loop loss p7.14 Range Analog input 2 scaling 0 to 9.999 Default R–W 1.000 Enter a value to scale Analog input 2. Trip on current loop loss p7.16 has the following additional mode settings: [9] th Thermistor with trip on detection of shortcircuit [10] th Thermistor without detection of shortcircuit In 4–20mA and 20–4mA operation, the threshold for current-loop loss is 3mA. See parameter p7.11. p7.15 Range Analog input 2 destination p0.00 to p17.50 XX.XX Default R–W p1.20 Reset the Drive to make active. Enter the parameter that Analog input 2 is to control. p7.16 Range R–W Analog input 3 mode [0] to [10] Default VOLT [0] Reset the Drive to make active. See parameter p7.10. p7.17 Range Analog input 3 scaling 0 to 9.999 Default R–W 1.000 Enter a value to scale Analog input 3. See parameter p7.11. CDE, CDLE Drive 11-31 p7.18 Range R–W Analog input 3 destination p0.00 to p17.50 XX.XX Default 0 Reset the Drive to make active. R–W Analog output 1 mode Range [0] to [2] Default Volt [0] Parameter p7.19 together with jumper LK11 on the IN82 circuit board can be used to configure Analog output 1 in three modes as follows: Mode [0] VOLT Output range: ±10V [1] 0–20 Output range: 0 – 20 mA [2] 4–20 Output range: 4 – 20 mA R–W Analog output 1 scale factor Default 1.000 Enter a value to scale Analog output 1. Note In most cases, adjustment of p7.20, p7.22 and p7.24 is not necessary since the output is automatically scaled so that 100% output signal is produced when the source parameter is at maximum. p7.21 [0] to [2] 1.000 Default R–W [0] to [2] Default Volt [0] Parameter p7.23 together with jumper LK13 on the IN82 circuit board can be used to configure Analog output 1 in three modes as follows: Mode [0] VOLT Output range: ±10V [1] 0–20 Output range: 0 – 20 mA [2] 4–20 Output range: 4 – 20 mA Range Analog output 3 scale factor 0 to 9.999 Default R–W 1.000 Enter a value to scale Analog output 3. Range Calibrate reference 1 full scale Calibrate reference 2 full scale Calibrate reference 3 full scale 0 or 1 Default R–W 0 Set at 1 when the full scale signal applied to Analog input 1, 2 or3 is less than 10V. The Drive then automatically adjusts the scale factor. b7.25, b7.26, b7.27 is reset to 0 when the calibration is complete. R–W Analog output 2 mode Range Default Analog output 3 mode Range b7.25 b7.26 b7.27 The analog outputs are updated every 16ms. 0 to 9.999 p7.23 p7.24 Analog outputs are derived from PWM signals having a carrier frequency of 2kHz. The PWM signals are passed through a second-order filter with a corner frequency of 50Hz. Range 0 to 9.999 In Modes [1] and [2], negative values in the source parameter are treated as zero. In Modes 1 and 2, negative values in the source parameter are treated as zero. p7.20 Range R–W Analog output 2 scale factor Enter a value to scale Analog output 2. Enter the parameter that Analog input 3 is to control. p7.19 p7.22 Volt [0] Parameter p7.21 together with jumper LK12 on the IN82 circuit board can be used to configure Analog output 2 in three modes as follows: Mode [0] VOLT Output range: ±10V [1] 0–20 Output range: 0 – 20 mA [2] 4–20 Output range: 4 – 20 mA In Modes 1 and 2, negative values in the source parameter are treated as zero. 11-32 CDE, CDLE Drive This page is deliberately blank CDE, CDLE Drive 11-33 11.13 Menu 8 — Programmable digital inputs b8.01 F1 stop input Fx invert bits b8.10 b8.12 b8.14 b8.16 b8.18 b8.20 b8.22 Input destination F2 F3 F4 F5 F6 F7 F8 b8.09 b8.11 b8.13 b8.15 b8.17 b8.19 b8.21 F2 F3 F4 F5 F6 F7 F8 ??.?? Any read-write parameter Programmable inputs b8.02 b8.03 b8.04 b8.05 b8.06 b8.07 b8.08 ??.?? Any read-write parameter F2 F3 F4 F5 F6 F7 F8 Bit parameters are shown in default state b8.01 b8.02 b8.03 b8.04 b8.05 b8.06 b8.07 b8.08 Range Fl Stop input F2 programmable input F3 programmable input F4 programmable input F5 programmable input F6 programmable input F7 programmable input F8 programmable input 0 or 1 RO Default Bit parameters b8.01 to b8.08 indicate the logic states of the programmable digital inputs F1 to F8 as follows: 0 = Inactive (logic 0) 1 = Active (logic 1) The input destination parameters (b8.09, etc) define the parameter that the related programmable input (F2, etc) is to control. The invert parameters (b8.10, etc) can be used to invert the logic state of the destination parameter. The programmable digital inputs are sampled every 10.6ms. 11-34 Variable parameters, read-only parameters and Keypad control parameters (p6.12 to p6.14) cannot be controlled by the programmable digital inputs. p8.09 Range R–W F2 input destination p0.00 to p17.50 XX.XX Default 6.08 Reset the Drive to make active. Enter the parameter number to use as the destination for input F2. Default: Sequencing bit 0 (run). b8.10 R–W F2 invert Range 0 or 1 Default 0 Set at 1 to invert the logic sense of F2. p8.11 Range R–W F3 input destination p0.00 to p17.50 XX.XX Default 10.24 Reset the Drive to make active. Enter the parameter number to use as the destination for input F3. Default: Reset. CDE, CDLE Drive b8.12 R–W F3 invert Range 0 or 1 Default 0 Set at 1 to invert the logic sense of F3. p8.13 Range p0.00 to p17.50 XX.XX Default Range R–W F6 invert 0 or 1 Default 0 Set at 1 to invert the logic sense of F6. R–W F4 input destination b8.18 10.29 p8.19 Range R–W F7 input destination p0.00 to p17.50 XX.XX Default 1.21 Reset the Drive to make active. Reset the Drive to make active. Enter the parameter number to use as the destination for input F4. Enter the parameter number to use as the destination for input F7. Default: Trip Et. Default: Analog reference 2 select (Remote). b8.14 R–W F4 invert Range 0 or 1 Default 0 Set at 1 to invert the logic sense of F4. p8.15 Range p0.00 to p17.50 XX.XX Default 6.09 Reset the Drive to make active. Default: Sequencer bit 1 (Jog). R–W 0 or 1 Default 0 Set at 1 to invert the logic sense of F5. p8.17 Range XX.XX 0 p8.21 Range R–W F8 input destination p0.00 to p17.50 XX.XX Default p1.08 Enter the parameter number to use as the destination for input F7. b8.22 Range R–W F8 invert 0 or 1 Default 0 Set at 1 to invert the logic sense of F8. R–W F6 input destination p0.00 to p17.50 Default Default: Control Keypad select. F5 invert Range 0 or 1 Reset the Drive to make active. Enter the parameter number to use as the destination for input F5. b8.16 Range R–W F7 invert Set at 1 to invert the logic sense of F7. R–W F5 input destination b8.20 Default 6.10 Reset the Drive to make active. Enter the parameter number to use as the destination for input F6. Default: Sequencer bit 2 (Reverse). CDE, CDLE Drive 11-35 11.14 Menu 9 — Programmable digital outputs Status output source 1 p9.08 ST1 p9.14 ST2 Status output invert bit b9.09 ST1 b9.15 ST2 ??.?? Any read-write parameter b9.01 Status output 1 ??.?? Any read-write parameter Invert status output b9.12 ST1 b9.18 ST2 Status output delay b9.13 ST1 b9.19 ST2 b9.02 Status output 2 b9.03 Status output 3 Status output source 2 p9.10 ST1 p9.16 ST2 b9.04 Status output 4 Status output invert bit b9.11 ST1 b9.17 ST2 ??.?? Any read-write parameter Status output source p9.20 ST3 p9.22 ST4 p9.24 ST5 p9.26 ST6 p9.28 ST7 ??.?? Any read-write parameter b9.05 Status output 5 Status output invert bit b9.21 ST3 b9.23 ST4 b9.25 ST5 b9.27 ST6 b9.29 ST7 b9.06 Status output 6 ??.?? Any read-write parameter b9.07 Status output 7 ??.?? Any read-write parameter Bit parameters are shown in default state b9.01 b9.02 b9.03 b9.04 b9.05 b9.06 b9.07 Range Status Status Status Status Status Status Status output output output output output output output 0 or 1 RO 1 (relay) 2 (relay) 3 (relay) 4 5 6 7 Default p9.08 Range Status output 1, Source 1 p0.00 to p17.50 XX.XX Default R–W b10.04 Enter the bit parameter number to be used as Source 1 for Status output 1. 0 The Status output parameters monitor the logic states of the seven Status outputs. The outputs and these parameters are updated every 10.6ms. Variable parameters cannot be used as a source for the Status outputs. The default setting indicates when the Drive is at or below minimum frequency. b9.09 Range Status output 1, Source 1 invert 0 or 1 Default R–W 0 Set at 1 to invert the logic state of Source 1 of Status output 1. (If variable parameters need to be used see Programmable thresholds Menu 12.) 11-36 CDE, CDLE Drive p9.10 Range Status output 1 source 2 p0.00 to p17.50 XX.XX Default R–W 0 Enter the bit parameter number to be used as Source 2 for Status output 1. b9.11 Status output 1, Source 2 invert Range 0 or 1 Default Status output 1 Invert Range 0 or 1 Default 0 R–W 0 R–W Status output 1 delay Range 0 to 25.5 s Default 0 Enter a value for the required delay for Status output 1 to become active (logic 1). The delay is used to ensure that the output condition is genuine by being present for a period of time. The delay does not operate when the state changes to logic 0. p9.14 Range Status output 2, Source 1 p0.00 to p17.50 XX.XX Default R–W b10.02 Enter the bit parameter number to be used as Source 1 for Status output 2. The default setting indicates when the Drive is in the RUN state. b9.15 Status output 2, Source 1 invert Range 0 or 1 Default R–W 0 Set at 1 to invert the logic state of Source 1 of Status output 2. p9.16 Range Status output 2, Source 2 p0.00 to p17.50 XX.XX Default R–W 0 Enter the bit parameter number to be used as Source 2 for Status output 2. CDE, CDLE Drive 0 or 1 Default 0 Set at 1 to invert the logic state of Source 2 of Status output 2. b9.18 Set at 1 to invert the logic state of Status output 1. b9.13 Range R–W Status output 2, Source 2 invert R–W Set at 1 to invert the logic state of Source 2 of Status output 1. b9.12 b9.17 Range R–W Status output 2 Invert 0 or 1 Default 0 Set at 1 to invert the logic state of Status output 2. p9.19 Range R–W Status output 2 delay 0 or 25.5 s Default 0 Enter a value for the required delay for Status output 2 to become active (logic 1). The delay is used to ensure that the output condition is genuine by being present for a period of time. The delay does not operate when the state changes to logic 0. p9.20 Range R–W Status output 3, Source p0.00 to p17.50 XX.XX Default b10.01 Enter the bit parameter number to be used as the source for Status output 3. The default setting indicates Drive normal. b9.21 Range R–W Status output 3 invert 0 or 1 Default 0 Set at 1 to invert the logic state of Status output 3. p9.22 Range R–W Status output 4, Source p0.00 to p17.50 XX.XX Default b10.05 Enter the bit parameter number to be used as the source for Status output 4. The default setting indicates when the Drive is At speed. b9.23 Range Status output 4 invert 0 or 1 Default R–W 0 Set at 1 to invert the logic state of Status output 4. 11-37 p9.24 Range R–W Status output 5, Source p0.00 to p17.50 XX.XX Default b10.08 Enter the bit parameter number to be used as the source for Status output 5. The default setting indicates when the Drive is in Current limit b9.25 Range R–W Status output 5 invert 0 or 1 Default 0 Set at 1 to invert the logic state of Status output 5. p9.26 Range R–W Status output 6 source p0.00 to p17.50 XX.XX Default b10.13 Enter the bit parameter number to be used as the source for Status output 6. The default setting indicates when Forward direction is demanded. b9.27 Range R–W Status output 6 invert 0 or 1 Default 0 Set at 1 to invert the logic state of Status output 6. p9.28 Range R–W Status output 7 source p0.00 to p17.50 XX.XX Default b10.06 Enter the bit parameter number to be used as the source for Status output 7. The default setting indicates load reached. b9.29 Range Status output 7 invert 0 or 1 Default R–W 0 Set at 1 to invert the logic state of Status output 7. 11-38 CDE, CDLE Drive 11.15 Menu 10 — Status logic and diagnostic information b10.01 0 or 1 Range 0 or 1 Default 105% RO Drive normal Range RO b10.07 Alarm Default 0 b10.01 = 0 indicates the Drive is tripped. b10.01 = indicates the Drive is normal (not tripped), or if b10.28 = 1 the Drive is tripped but an auto-reset is going to occur. RO b10.02 Drive running Range 0 or 1 Default 0 b10.02 = 1 indicates the output bridge of the Drive is active. Figure 11–3 b10.03 RO Zero frequency or stopped Range 0 or 1 b10.07 = 1 indicates that motor current is greater than 105% of the programmed motor rated current. If the current is not reduced, the Drive will trip on Ixt overload after a period of time that depends on the extent of the overload. For example: Default b10.03 = 1 indicates the ramp output is between –1Hz and +1Hz. RO b10.04 Running at or below minimum frequency Range 0 or 1 Time to trip is dependent on the extent of current overload Default In bipolar mode (b1.10 set at 1), b10.04 is in the same state as b10.03 (zero frequency). Motor current = p11.35 — Time to trip = 60 secs maximum Motor current = (p11.35 − 105% ) — Time to trip = 120 secs maximum 2 In unipolar mode (b1.10 set at 0), b10.04 = 1 when the Drive is running and the ramp output is between: [+min freq.+ 1Hz] or [–min freq.–1Hz]. RO b10.08 Drive output is at current limit Range 0 or 1 Default 0 b10.08 = 1 indicates the normal current limit is active. RO b10.05 At speed Range 0 or 1 Range When the Drive is running b10.05 = 1 indicates the ramp output is within 1Hz of the selected speed reference. 0 or 1 Default b10.06 = 1 indicates: Load current ≥ Rated load current itorq_rated = p5.06 x p5.13 0 0 or 1 Default 0 b10.09 = 1 indicates the output bridge is transferring power from the motor to the DC bus. RO b10.06 Load reached Range RO b10.09 Motor regenerating Default b10.10 Range RO Dynamic brake active 0 or 1 Default 0 b10.10 = 1 indicates power is being dissipated in the optional DC braking resistor (if fitted). b10.11 Range RO Serial communications active 0 or 1 Default 0 b10.11 = 1 indicates successful communication is taking place. CDE, CDLE Drive 11-39 b10.12 RO Loss of AC power Range 0 or 1 Default 0 Range b10.12 = 1 indicates loss of AC power to the Drive. b10.13 RO Forward rotation commanded Range 0 or 1 Default 0 p10.14 p10.15 p10.16 p10.17 p10.18 p10.19 p10.20 p10.21 p10.22 p10.23 Last Last Last Last Last Last Last Last Last Last trip trip trip trip trip trip trip trip trip trip RO but but but but but but but but but 1 2 3 4 5 6 7 8 9 Range R–W Number of reset attempts 0 to 5 Default 0 If no trip has occured for 10 minutes, the reset count is cleared. R–W 0 or 1 Default 0 Set at 1 for the Drive normal indication to remain set when a trip occurs and an auto-reset is going to occur. R–W Default 0 R–W Enable auto-reset Default R–W b10.29 External trip Range If the Drive is to be reset by an input signal, a programmable digital input must be programmed to control this parameter. 0 or 1 1.0 Set at 0 to reset b10.01 (Drive normal indication) every time the Drive trips, regardless of auto-resets. Set at 1 to reset the Drive. Range Range Range b10.24 Drive reset b10.25 Default b10.28 Hold Drive Normal until last attempt Default 0 or 1 s Auto reset will not occur on External trip (Et). These parameters indicate previous Trip codes. Range 0 to 25.5 When the programmed value of p10.27 is reached, any further trips of the same type will not cause a reset. A trip of a different type will cause a reset. p10.27 b10.13 = 1 indicates the pre-ramp reference is positive. R–W p10.26 Reset delay 0 or 1 Default 1 When an external trip signal is required to control this parameter, use a programmable digital input and ensure that the input state is at logic 1 to prevent the Drive tripping. When b10.29 = 0 the Drive will trip. 0 Set b10.25 at 1 for the Drive to be automatically reset when tripped after a programmed delay set in p10.26. The reset can be repeated to a maximum number of times programmed in p10.27. 11-40 CDE, CDLE Drive p10.30 R–W Processor 2 trip Range 0 to 70 Default 0 When a user-defined trip occurs and causes a command from an expansion card or serial communications to be sent to the Drive, parameter p10.30 can be used to trip the Drive and display a relevant trip code. The expansion card should enter a valid trip code into p10.30. Valid codes are 40 to 69. The display will then show tr40 to tr69 accordingly. The Trip log will also show these codes. If a standard Trip code is entered in p10.30, the Trip code will be shown and the Drive tripped accordingly. The Drive can be reset by setting p10.30 at 70. p10.31 Range RO Status word 0 to 32761 Default 0 Parameter p10.31 contains a binary coded number. This indicates the current state of the read-only parameters that indicate the status of the Drive. The coded number can be used to control indicators on a separate display panel. The binary codes that are produced when the parameters are at logic 1 are as follows: Paramet er Description Binar y No. b10.01 Drive normal 2 0 b10.02 Drive running 2 1 b10.03 Zero frequency or stopped 2 2 b10.04 Running at or below minimum frequency 2 3 b10.05 At speed 2 4 b10.06 Load reached 2 5 b10.07 Alarm 2 6 b10.08 Drive output is at current limit 2 7 b10.09 Motor regenerating 2 8 b10.10 Dynamic brake active 2 9 b10.11 Serial communications active 2 10 b10.12 Loss of AC power 2 11 b10.13 Forward rotation commanded 2 12 b10.25 Enable Auto-reset 2 CDE, CDLE Drive 13 11-41 11.16 Menu 11 — Miscellaneous parameters Use the Menu 11 parameters in the following table to assign parameters in the Advanced menus to the User menu (Menu 0). The default assignments are shown. The Menu 11 parameters in the table are read–write. Parameter number Menu 0 Default User parameter assignment p11.01 p0.01 p1.06 p11.02 p0.02 p2.03 p11.03 p0.03 p2.04 p11.04 p0.04 p4.11 p11.05 p0.05 p5.06 p11.06 p0.06 p5.12 p11.07 p0.07 p5.07 p11.08 p0.08 p6.04 p11.09 p0.09 p5.08 p11.10 p0.10 p4.07 p11.11 p0.11 p0 11 p6.02 p11.12 p0.12 p0 12 p6.01 p11.13 p0.13 p0 13 p1.04 p11.14 p0.14 p0 14 p5.16 p11.15 p0.15 p0 15 p6.06 p11.16 p0.16 p6.24 p11.17 p0.17 p1.14 p11.18 p0.18 p5.10 p11.19 p0.19 p4.02 p11.20 p0.20 p5.02 p11.24 Range p11.21 ??.?? Any read-write parameter ??.?? Any read-write parameter Figure 11–4 Default Range 1.000 Default 1.000 Enter a value to scale p0.20 to represent a meaningful unit, such as cans per hour. p11.23 Range R–W Serial address 11 to 99 Default 11 Enter an address for serial communications. Numbers ending in zero should not be used since these are used for groups of Drives. 11-42 p11.32 Serial scaling Mode 1 — Sending a parameter value to another Drive p11.32 Serial scaling ??.?? Any read-write parameter ??.?? Any read-write parameter R–W Scale factor for p0.20 0.0 to 9.999 ANSI [0] p11.31 Serial comms programmable source/ destination p11.31 Serial comms programmable source/ destination Enter a value to scale p0.19 to represent a meaningful unit, such as cans per hour. p11.22 Default R–W Scale factor for p0.19 0.0 to 9.999 [0] to [2] Select the required mode of operation for serial communications. AnSI [0] ANSI protocol, half-duplex serial communications outP [1] Output variable defined by p11.31 inP [2] Input variable to parameter defined by p11.31. Parameter p11.24 selects the serial communications mode. Modes 1 and 2 are used for transfer of data from one Drive to another. In both these cases, data is transferred at a rate of 200Hz. Although the data rate is slightly slower than that for a Mentor II Drive, the protocol and Baud rate are identical. It is possible to connect a CDE Drive to a Mentor II Drive for data transfer in either direction. Reset the Drive after selecting a different mode, in order to make the new selection active. For read-only parameters programmed into p11.19 and p11.20, a scale factor can be applied using p11.21 and p11.22 in order to indicate some meaningful unit such as cans-per-hour. Range R–W Serial mode [Reset drive to make active] Figure 11–5 Mode 2 — Receiving a parameter value from another Drive In the event of the Drive tripping, a value of zero is transmitted. Once data has been received in Mode 2, a serialcommunications-loss trip will occur if serial communications are lost and the last data received is not zero. CDE, CDLE Drive p11.25 Range [0] to [2] 4,800 baud 9,600 baud 19.2 kbaud p11.26 R–W Baud rate Default 4800 [0] [0] [1] [2] Range Serial communications programmable source/destination p0.00 to p17.50 XX.XX Default R–W 0 Reset the Drive to make active. R–W 2-wire mode Range p11.31 0 or 1 Default 0 Set at 1 to allow 2-wire serial communications. Enter the number of the parameter to be sent or received using serial communications Modes [1] and [2] respectively. In Mode [2], reset the Drive to make a new selection active. Set at 0 for 4-wire serial communications. See parameter p11.24. p11.27 RO Software version Range XX.XX Default p11.32 Indicates version of software in the Drive. p11.28 RO Processor 2 software version Range XX.XX Default Indicates software version present on any optional card fitted. R–W Level 3 security code Range 0 to 255 Default 149 Enter a number other than 149 to apply Level 3 security. Range R–W Parameter to be displayed when AC power is applied p0.00 to p0.20 XX.XX Default 0.20 Enter the number of the parameter that is to be displayed when AC power is applied. 1.000 RO Current rating Range Default Indicates maximum continuous current rating in Amps of the Drive. RO Voltage rating Range p11.30 Default In most cases, it is not necessary to apply scaling since input and output values are automatically scaled. p11.34 See Chapter 10 Security. 0.0 to 9.999 Enter a scaling value for data sent or received in serial communications Modes [1] and [2] respectively. p11.33 p11.29 R–W Serial scaling Range 0 to 1 Default Indicates the voltage rating of the Drive. cdLE (CDLE) cdE (CDE) p11.35 Range [0] [1] Low voltage range Standard voltage range. RO Overload rating 21 to 2880 Default Indicates maximum overload current in Amps of the Drive. CDE, CDLE Drive 11-43 11.17 Menu 12 — Programmable thresholds p12.03 Threshold 1 source p12.05 Threshold 1 hysteresis b12.06 Threshold 1 output invert p12.07 Threshold 1 destination p12.08 Threshold 2 source p12.10 b12.11 p12.12 Threshold 2 hysteresis Threshold 2 output invert Threshold 2 destination p12.04 Threshold 1 level ??.?? Any read-write parameter ??.?? Any read-write parameter p12.09 Threshold 2 level b12.01 Threshold 1 exceeded b12.02 Threshold 2 exceeded ??.?? Any read-write parameter ??.?? Any read-write parameter Bit parameters are shown in default state b12.01 Range RO Threshold 1 exceeded [0] or [1] Default Range b12.01 = 1 indicates input variable is above Threshold 1 b12.01 = 0 indicates input variable is below Threshold 1 b12.02 Range RO Threshold 2 exceeded [0] or [1] Default b12.02 = 1 indicates input variable is above Threshold 2 b12.02 = 0 indicates input variable is below Threshold 2 p12.03 Range R–W Threshold 1 source p0.00 to p17.50 XX.XX Default 0 Enter the number of the parameter to be used as the source for threshold 1. The absolute value of the source is taken as the input to the Threshold comparator. Reset the Drive to make active. R–W p12.04 Threshold 1 level Range 0.0 to 100.0 % Default 0 User-defined threshold 1 level entered as a percentage of the source maximum. p12.05 Range R–W Threshold 1 hysteresis 0 to 25.5 % Default 0 XX.XX Default 0 Define the destination of threshold comparator 1 output. The destination must be a R–W bit parameter. Reset the Drive to make active a new value entered in p12.07. R–W p12.08 Threshold 2 source Range p0.00 to p17.50 XX.XX Default 0 Refer to the notes for p12.03 to p12.07. R–W p12.09 Threshold 2 level Range 0.0 to 100.0 % Default 0 Refer to the notes for p12.03 to p12.07. p12.10 Range R–W Threshold 2 hysteresis 0 to 25.5 % Default 0 Refer to the notes for p12.03 to p12.07. p12.11 Range Range R–W b12.06 Threshold 1 output invert Default p0.00 to p17.50 Reset the Drive to make active p12.12 Upper limit for switching: Level + [hyst ÷ 2] Lower limit: Level – [hyst ÷ 2] [0] or [1] R–W Threshold 1 destination Threshold 2 output invert [0] or [1] Default R–W 0 Refer to the notes for p12.03 to p12.07.. Defined band where no change will occur to the comparator output. Range p12.07 0 R–W Threshold 2 destination p0.00 to p17.50 XX.XX Default 0 Reset the Drive to make active Refer to the notes for p12.03 to p12.07.. Set at 1 to invert threshold comparator 1 output. 11-44 CDE, CDLE Drive 11.18 Menu 13 — Timer functions p13.07 p13.01 Range RO Run-time log 0.000 to 9.364 y.ddd Range Default RO Time remaining until lubrication due 0 to 9999 h Default Saved at power down. Saved at power down. Indicates years and days of the total running time of the Drive Indicates running time remaining before the system or mechanical system requires lubrication. p13.02 Range RO Run-time log 00.00 to 23.59 hh.mm Range Default Indicates the hours and minutes of the total running time of the Drive Range RO Energy consumption measurement 0 to 9999 MWh Currency Default 0 b13.09 Range p13.10 Range RO p13.04 Energy consumption measurement kWh R–W Reset Energy Consumption meter 0 or 1 Default 0 Set at 1 to reset p13.03 and p13.04. Indicates MWH of energy consumed. 000.0 to 999.9 00.00 to 99.99 Default Saved at power down. Range R–W Electricity cost per kWh Enter electricity cost for use by p13.05. Saved at power down. p13.03 p13.08 Default R–W Time interval between filter changes 0 to 9999 h Default 0 Enter the running time the motor must operate between filter changes. b13.11 R–W Filter change done Saved at power down. Range Indicates kWh of energy consumed. b13.11 is automatically set at 1 when p13.06 = 0. Set b13.11 at 0 when the filter is changed. This causes p13.06 to be loaded with the value of p13.10. p13.05 Range RO Running cost 0 to XXXX p13.08/ p13.08 h Default Continuously indicates the running cost/hour. Requires the correct value to be entered in p13.08. p13.06 Range Time remaining until filter change due 0 to 9999 h R–W Range Default 1 R–W Time interval between lubrication 0 to 9999 h Default 0 Defines the running time the machine must operate between lubrication. Default Saved at power down. Indicates running time remaining before the system requires a change of filter. CDE, CDLE Drive p13.12 0 or 1 b13.13 Range R–W Lubrication done 0 or 1 Default 1 b13.13 is automatically set at 1 when p13.07 = 0. Set b13.13 at 0 when lubrication is carried out. This causes p13.07 to be loaded with the value of p13.12. 11-45 11.19 Menu 14 — PID control loop, Encoder feedback ??.?? Any read-write parameter p14.03 PID reference source ??.?? Any read-write parameter p14.02 Main reference source b14.05 Invert reference p14.10 Proportional gain ??.?? Any read-write parameter ??.?? Any read-write parameter ??.?? Any read-write parameter p14.07 PID reference slew rate limit p14.04 PID feedback source b14.06 Invert feedback ??.?? Any read-write parameter ??.?? Any read-write parameter 11-46 p14.09 Optional PID enable source b10.02 Drive running p14.15 PID output scaling p14.11 Integral gain p14.12 Derivative gain p14.13 PID high limit p14.14 PID low limit ??.?? Any read-write parameter p14.01 PID output p14.16 PID output destination ??.?? Any read-write parameter ??.?? Any read-write parameter b14.08 PID enable Bit parameters are shown in default state CDE, CDLE Drive p14.01 RO PID output ±100.0 Range % Default b14.07 PID reference slew rate limit Range 0.1 to 3276 The inputs to the PID controller are automatically scaled to the range ±100.0%. The PID controller output is also within this range. See parameter p14.01. Although it would appear that the variables have only 10-bit resolution, internal calculations are made at a higher resolution for greater accuracy. The displayed values are scaled versions of the internal variables. Range Default Gain parameters are actual units, as follows: 0.1 R–W b14.08 PID enable After the final addition to the main reference, the output is automatically scaled again to match the range of the destination parameter. R–W [0] or [1] Default 0 See parameter p14.01. p14.09 Optional PID enable source Range p0.00 to p17.50 XX.XX Default R–W 0.00 Reset the Drive to make active. See parameter p14.01. PID output = Pe + Ie/s + Des p14.10 where: Range P, I and D are the programmed gains e is the input error to the PID controller s is the Laplace identifier Range p0.00 to p17.50 XX.XX Default 0 to 9.999 Default 1.000 See parameter p14.01. p14.11 p14.02 Main reference source R–W Proportional gain R–W 0.00 Range R–W Integral gain 0 to 9.999 Default 0.500 See parameter p14.01. Reset the Drive to make active. p14.12 See parameter p14.01. Range R–W p14.03 PID reference source Range p0.00 to p17.50 XX.XX Range R–W XX.XX Default 0.00 Reset the Drive to make active. R–W b14.05 Invert reference [0] or [1] Default 0 R–W b14.06 Invert feedback See parameter p14.01. 0 to 100.0 % Default 100.0 p14.14 Range R–W PID low limit –100.0 to +100.0 % Default –100.0 p14.15 Range Default 1.000 R–W PID output scaling 0.000 to 9.999 See parameter p14.01. See parameter p14.01. [0] or [1] R–W PID high limit See parameter p14.01. See parameter p14.01. Range 0 See parameter p14.01. p14.04 PID feedback source Range Default See parameter p14.01. p14.13 See parameter p14.01. p0.00 to p17.50 0 to 9.999 Default Reset the Drive to make active. Range R–W Derivative gain Default 0 p14.16 Range PID output destination p0.00 to p17.50 XX.XX Default R–W 0.00 Reset the Drive to make active. See parameter p14.01. CDE, CDLE Drive 11-47 11-48 CDE, CDLE Drive 12 Serial Communications 12.3 Message structure Messages consist of the following: 12.1 Control characters Serial address code Parameter identifier Data field Block checksum (BCC) Introduction Serial communications can be used by a host computer or PLC to perform the following: Read and edit the values of parameters Control the Drive One host computer may control up to 81 Drives when line buffers are used or 32 Drives without line buffers. The serial communications format is RS485 which is a differential link that ensures a high level of immunity to noise. It also withstands high common-mode rejection. The protocol is the following industry standard: ANSI x 3.28 − 2.5 − A4 The data format is as follows: 7 data bits 1 start bit 1 stop bit Even parity 12.2 Connecting the Drive Two- wire or four-wire mode may be used (refer to Figure 12–1).For best reliability use screened twisted pair cable. The message structure is shown below. Control character Parameter identifier STX 0 1 2 Control Block character checksum (BCC) Data field − 5 0 0 4 7 . 6 7 characters if decimal place 6 characters if no dec. place (Ctrl B) ETX 3 (Ctrl C) Figure 12–2 Structure of Serial Communications messages Control characters If a message is initiated from a keyboard, control characters may be entered by holding down the Ctrl key while pressing the key given in the last column of the table below: Character EOT Purpose Reset ASCII code (HEX) Key 04 D 05 E Message begins End of transmission ENQ Enquiry Interrogating the Drive STX Start of text 02 B ETX End of text 03 C ACK Acknowledge 06 F 08 H 15 U Connections for 4-wire mode (Message accepted) BS Backspace (Go to previous parameter) NAK Negative acknowledge (Message not understood) Connections for 2-wire mode Figure 12–1 CDE, CDLE Drive Serial communications connections (four-wire and two-wire modes) 12-1 Serial address code The following example shows how the BCC is calculated. Each Drive on a serial communications link, must have an individual address code. The required serial address code should be entered in p11.23. The code must have two digits, and the number 0 must not be used. The first digit defines the group (1 to 9); the second digit defines the Drive number in the group (1 to 9). A message for parameter p1.25 contains the value − 47.6. The parameter identifier is 0125 and the data field contains −47.6. The Binary codes (for the parameter identifier) are as follows: The code for an individual Drive should be sent by the host as in this example: Drive address code: 2 8 Address code to be sent by host: 2 2 8 8 To address all the Drives in Group 2, the host would need to send: 2 2 0 0 To address all Drives on the serial comms link, the host would need to send: 0 0 0 0 0011 0000 1 0011 0001 2 0011 0010 5 0011 0101 The first and second ASCII codes are compared in an XOR function. The result is 0000 0001. This result is compared with the third ASCII code (0011 0010) which produces the result 0011 0011. This number is then compared with the next ASCII code. The process is repeated until the final digit in the data field is reached, as shown below: Parameter identifier To address an individual parameter, the host needs to send a code that relates to the parameter number. For example: To address: p0.01 Send: 0001 Data field Data are sent as numerical values with a negative polarity sign and decimal point when appropriate. The data field is of variable length, with a maximum of seven characters including the decimal point. The state of bit parameters is sent as numerical value 1 or 0 . For variable (p) parameters, having a series of options defined by character strings on the display (eg. p7.10), the first option (std.H = 0) is set by sending 0, the second option (Fast = 1) by sending 1, etc. 0 Character Binary code 0 011 0000 XOR 1 011 0001 0000 0001 2 011 0010 0011 0011 5 011 0101 0000 0110 − 010 1101 0010 1011 4 011 0100 0001 1111 7 011 0111 0010 1000 . 010 1110 0000 0110 6 011 0110 0011 0000 ETX 000 0011 0011 0011 3 011 0011 Note If the decimal value is less than 32, then 32 must be added. The resulting code is then used to derive the BCC. Block checksum Messages from host to Drive The block checksum character (BCC) is used to check that each message has not been corrupted when being sent. The BCC is a value that is calculated from the ASCII codes of the characters in the parameter and data fields. 12-2 Messages from the host to the Drive are used to: Interrogate the Drive for values or states of parameters Send a command to the Drive CDE, CDLE Drive 12.4 Interrogate the Drive 12.6 Change a parameter value To find the value of a parameter, the host should send a message that is structured as shown below. To change a parameter, the message should contain the relevant parameter identifier. The data field should contain the required value. The data field is not used. The final control character should be: ENQ (Ctrl E) For example, to set parameter p1.25 at −47.6Hz, send: Control character Address code EOT Parameter identifier 0125 Data field −47.6 To set b1.10 at 1, send: Parameter identifier 0110 Data field 1 Control Parameter identifier character 0 1 2 5 (Ctrl D) ENQ (Ctrl E) 12.7 To control the Drive using serial communications, no input terminals should be programmed to control the sequencing bits (b6.08 to b6.11). They should be programmed using serial communications. It is suggested that Sequencing mode 3 (PLC interface) is used for this. Figure 12–3 Message from host to interrogate the Drive 12.5 Control the Drive Send a command to the Drive To control operation of the Drive, the message should contain the relevant control parameter identifier. The data field should contain the value relating to the required control state. For example, to start the Drive, b6.08 must be set at 1. Commands are used to: Change the value of a parameter Control the operation of the Drive Send: Parameter identifier Data field 1 To send a command, the message structure shown below should be used. 0608 To stop the Drive, send: Parameter identifier 0608 Data field 0 Control character Address code EOT (Ctrl D) Parameter identifier STX 0 1 2 5 (Ctrl B) Control Block character checksum (BCC) Data field − 4 7 . 6 7 characters maximum with or without decimal point ETX 3 (Ctrl C) Figure 12–4 Sending a command to the Drive CDE, CDLE Drive 12-3 12.8 Messages from Drive to host Control character Parameter identifier Control Block character checksum (BCC) Data field Messages from the Drive to the host are used to: STX Reply to an interrogation (send a message containing the value of the parameter specified by the host) Acknowledge a command from the host 0 1 2 5 − 0 0 4 7 . 6 3 (Ctrl C) 7 characters if decimal place 6 characters if no dec. place (Ctrl B) ETX Figure 12–5 Drive replying to an interrogation 12.9 Reply to an interrogation 12.11 Other messages from host to Drive When the Drive is interrogated for the value of a parameter, the Drive sends a message in reply that contains the parameter identifier and, in the data field, the value of the parameter. Time can be saved by sending the control codes given below: The structure of reply messages is shown opposite. NAK (Ctrl U) Repeat enquiry Interrogate the Drive repeatedly for the current value of the last specified parameter. ACK (Ctrl F) Next parameter Interrogate the Drive for the value of the next parameter in the list. BS (Ctrl H) Previous parameter Interrogate the Drive for the value of the previous parameter in the list. 12.10 Acknowledge a command When a message has been sent by the host, the Drive responds by sending an acknowledgement. If the message was a command, the Drive sends the reply message: ACK If a command from the host is not understood, the Drive sends the reply message: NAK To ensure that the correct Drive answers, a valid fulllength read or write must occur before these codes will work. A message can be misunderstood because: Transmission was corrupted Message was incorrectly structured Requested value was out of range If the specified parameter number is not recognised by the Drive, the Drive sends the reply message: EOT Control character 12.12 Summary of Serial Communications messages Address code Parameter identifier EOT STX (Ctrl D) 0 1 2 5 Control Block character checksum (BCC) Data field − 4 7 . 6 ETX 7 characters maximum with or without decimal point (Ctrl B) 3 (Ctrl C) Figure 12–6 Sending a command to the Drive Control character Parameter identifier STX 0 1 2 5 Control Block character checksum (BCC) Data field − 0 0 Control character EOT 4 7 . 6 ETX Address code Control Parameter identifier character 0 1 2 5 (Ctrl D) (Ctrl B) 7 characters if decimal place 6 characters if no dec. place Figure 12–7 Drive replying to an interrogation 12-4 ENQ 3 (Ctrl E) (Ctrl C) Figure 12–8 Message from host to interrogate the Drive CDE, CDLE Drive 13 Control Techniques Worldwide Drive Centres and Distributors Names and addresses are listed on the following pages. CDE, CDLE Drive 13-1 13-2 CDE, CDLE Drive
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