Control Valves For General And Special Service
User Manual: Control Valves for general and special service
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Control valves for general and special service Spirax Sarco’s multi-power, multi-service control valves Spirax Sarco provides a comprehensive range of control valves to suit most industrial fluids including general and special service. The hallmark of Spirax Sarco control valves: • Choice providing the right valve for the duty through local stocks and setting. • Quick delivery of control valve design and manufacture (tested to international quality assured standards). • Quality from attention to detail in design, manufacture and correct application of the valve. • Reliability through design and parts interchangeability, and local stock of spares. • Ease of maintenance from a worldwide network of expert controls. • Service and knowledge specialists and sales and service engineers. • Value for money by providing all of the above at a competitive price. 2 The range at a glance General service valves Valve type Duty Valve size 2-port and 3-port globe Modulating DN15 to DN100 (½" to 4") PN40 2-port valve Modulating DN15 to DN150 (½" to 3") PN40 Piston actuated 2-port valve On / Off DN15 to DN50 ( ½" to 2") PN25 Ball valve On / Off DN8 to DN200 (¼" to 8") PN63 and ASME (ANSI) 300 2-port globe Modulating On / Off DN15 to DN200 (½" to 8") PN40 and ASME (ANSI) 300 Q series 3-port globe Mixing Diverting Modulating On / Off C series 2-port globe Modulating On / Off 1" to 8" (DN25 to DN200) ASME (ANSI) 600 (PN100) Valve type Duty Valve size Maximum body design rating 2-port and 3-port angle pattern or straight through configuration Clean service Modulating On / Off DN15 to DN100 (½" to 4") PN16 Linear or rotary Boiler blowdown Feedwater control TDS control DN20 to DN65 (¾" to 2") PN40 and ASME (ANSI) 300 SA temperature control series SA pressure control series PAV series M series SPIRA-TROL Special service valves STERI-TROL Boiler house series Severe service series 2-port globe angle pattern and swept angle DN15 to DN200 (½" to 8") DN15 to DN400 Modulating (½" to 16") other sizes available to order Maximum body design rating PN40 ASME (ANSI) 4500 other sizes available to order 3 General service SA temperature control valve Self-actuating general service control valves for the control of a wide range of industrial fluids. Valve specification Sizes Flanged DN15 to DN100 Screwed ½" to 3" Styles End connections 2-port and 3-port globe Screwed BSP and NPT Flanged PN16, PN25, ASME (ANSI) 150 and 300 Body materials Cast iron Bronze Carbon steel Maximum temperature 232°C (450°F) Maximum PN40 body design rating Trim 2-port balanced or unbalanced 3-port diverting and mixing piston Actuator specification Key features Types Self-acting liquid expansion Maximum differential 17.2 bar (249 psi) • Proportional control action with high rangeability. pressure • No power supply required. Set temperature range -20°C to +140°C (-4°F to +338°F) • Intrinsically safe and explosion Supply No power supply required Options Set temperature range proof. • Many capillary lengths and Capillary length combinations to meet the needs Automatic shut-off facility of a wide range of applications. High temperature spacer • Quick and easy to install and commission. • Supported by knowledgeable and experienced design application engineers. For further technical information, search our website using the following key words 'TEMPERATURE CONTROLS' 4 General service SA pressure control series A comprehensive range of self-actuating pressure reducing valves for steam and a wide range of liquids and inert gases. Valve specification Sizes Flanged DN15 to DN150 Screwed ½" to 2" Styles 2-port valve End connections Screwed BSP and NPT Flanged PN16, PN25 and PN40 Body materials Bronze SG iron Carbon steel Stainless steel Maximum temperature 350°C (662°F) Maximum PN40 body design rating Control pressure range 0.1 bar to 25 bar (1.45 psi to 343 psi) Options Temperature and pressure control Solenoid operation Soft seal for high shut-off Key features • Proportional control action with high turndown. • Close and consistent control under varying load conditions. • Pressure and backpressure control, separate or in combination. • Large number of sizes, material and connection options to meet the requirements of a wide range of applications. • Quick and easy to install and commission. • Supported by knowledgeable and experienced design application engineers. For further technical information, search our website using the following key words 'REDUCING VALVES' 5 General service PAV series High quality piston actuated valves for automatic isolation utility and process fluids. Valve specification Sizes Flanged DN15 to DN50 All other available end connections ½" to 2" Styles 2-port, angle pattern End connections Screwed BSP and NPT Butt weld Socket weld Sanitary clamp Flanged ASME (ANSI) 150 Body materials Bronze Stainless steel AISI 316L Maximum temperature 180°C (354°F) Maximum PN25 body design rating Trim Fast opening PTFE soft seal Actuator specification Key features • On / Off duty. Types Piston Maximum differential 20 bar (290 psi) • Stainless steel or bronze body pressure Action with angle seat and high flow capacity. Spring-to-close • Wide range of valve body Spring-to-open on air failure connections, including sanitary Bi-directional (anti-waterhammer) clamp to meet practically all customer needs. Supply Compressed air: 10 bar (145 psi) maximum • Soft seal construction providing Options Solenoid valves (seperate supply) a high degree of isolation. Flow regulator Travel switch • Supported by knowledgeable and experienced design application engineers. For further technical information, search our website using the following key words 'PISTON ACTUATED' 6 General service M series A comprehensive range of 2-port ball valves for the automated isolation of utility and process fluids. Valve specification Sizes Flanged DN8 to DN200 All other available end connections ¼" to 2½" Styles Full or reduced bore 1 piece or 3 piece construction End connections Screwed NPT and BSP Butt weld Socket weld Sanitary clamp Flanged PN16, PN40, ASME (ANSI) 150 and 300 Body materials Carbon steel Stainless steel Maximum temperature 315°C (600°F) Maximum PN63 and ASME (ANSI) 300 body design rating Trim Modified equal percentage Actuator specification Key features • Compliant with ISO 5208, rate 3 Types Single acting and double acting Maximum differential Standard 20 bar (290 psi) pressure Higher pressures available on request (no visible leakage). • Firesafe design. • Static free design. Action Spring-to-close or Spring-to-open on air failure • ISO mounted electric and pneumatic actuators. Supply Compressed air: 4 to 10 bar (58 to 145 psi) Electric: 24 V ac, 110 V ac and 240 V ac • Range of industry standard interface devices for remote Options Solenoid operation operation and feedback. Interface device with numerous switching options and potentiometric feedback • Supported by knowledgeable and experienced design application engineers. For further technical information, search our website using the following key words 'BALL VALVES' 7 General service SPIRA-TROL General service, modular design, globe control valve with EN and ASME (ANSI) compatible design and materials. Valve specification Sizes Flanged DN15 to DN200 (larger sizes available to order) Screwed and socket weld ½" to 2" Styles 2-port globe End connections Screwed BSP and NPT Socket weld Flanged PN16, PN25 and PN40 ASME (ANSI) 125, 150 and 300 JIS 10 and JIS 20 KS 10 and KS 20 Body materials Cast iron SG iron Carbon steel Stainless steel Maximum temperature 400°C (752°F) Maximum PN40 and ASME (ANSI) 300 body design rating Trim Key features Balanced and unbalanced plug Equal %, linear and quick stem seal and trim options to Five stages of flow reduction meet the requirement of a wide Low noise range of applications. Actuator specification Types • Large number of body materials, opening flow characteristics • Modular design clamped in place internals for ease of Pneumatic maintenance Electric Maximum differential 40 bar (580 psi) pressure Action Spring-to-close or spring-to-open in both electric and pneumatic Supply • Electric and pneumatic operation. • Used across all industries in low and medium pressure applications. Compressed air: 4.5 bar (65 psi) Electric: 24 V ac, 110 V ac and 240 V ac • Supported by knowledgeable and experienced design Options Handwheel All industrial standard control interface devices For further technical information, search our website using the following key words 'SPIRA-TROL' 8 application engineers. General service Q series EN standard 3-port control valve, with ASME (ANSI) flange options, suitable for use in heating and cooling liquid systems, including thermal oil and contamination control of condensate. Valve specification Sizes Flanged DN15 to DN200 (½" to 8") Styles 3-port globe End connections Flanged PN16, PN25 and PN40 Body materials Cast iron SG iron Carbon steel Stainless steel Maximum temperature 400°C (752°F) Maximum PN40 body design rating Trim Linear, mixing or diverting Actuator specification Types Pneumatic Key features Electric • Mixing and diverting services. Maximum differential 40 bar (580 psi) • Large number of body materials pressure and stem seal options to meet Action Supply Spring-to-extend or spring-to-retract, the requirements of a wide in both electric and pneumatic range of applications. Compressed air: 4.5 bar (65 psi) Electric: 24 V ac, 110 V ac and 240 V ac Options Handwheel for manual operation All industrial standard control interface devices • Electric and pneumatic actuations. • All industry standard interface devices. • Supported by knowledgeable and experienced design application engineers. For further technical information, search our website using the following key words 'QL' 9 General service C series Rugged cage design, 2-port control valves designed to ASME (ANSI) B 16.34, for erosive, noisy and cavitating applications Valve specification Sizes 1" to 8" (DN25 to DN200) Styles 2-port globe End connections Butt weld Socket weld Ring type joint Flanged ASME (ANSI) 150, 300 and 600 PN16, PN25, PN63 and PN100 Body materials Carbon steel WCB Stainless steel CF8M Alloy steel WC6 Maximum temperature 1004°C (540°F) Maximum ASME (ANSI) 600 (PN100) body design rating Trim Balanced and unbalanced plug Equal %, linear and quick opening flow characteristics Key features Three stages of flow reduction Cavitation control • Designed to ASME (ANSI) B 16.34. Noise control • Cage guided for excellent Actuator specification control over high differential pressure and ease of Types York mounted, pneumatic, single spring Maximum differential 1 494 psi (103 bar) pressure maintenance. • Many different body materials, stem seal and trim options to meet the requirements of a wide Action Supply pressure Spring-to-close or spring-to-open on air failure Compressed air: Spring-to-close 79.8 psi (5.5 bar) range of applications. • Clamped in place internals for ease of maintenance. Spring-to-open 43.5 psi (3 bar) • Supported by knowledgeable Options Handwheel for manual operation and experienced design All industry standard control interface devices application engineers. For further technical information, search our website using the following key words 'CAGE DESIGN' 10 Special service STERI-TROL 2-port clean service control valves. Valve specification Sizes DN15 to DN100 (½" to 4") Styles 2-port and 3-port, angle pattern or straight through configuration End connections Sanitary clamp Tube weld Screwed aseptic thread BSP and NPT Flanged Body materials Stainless steel AISI 316L Maximum temperature 250°C (482°F) Maximum PN16 body design rating Trim Equal %, linear fast opening flow characteristics Soft seal option Reduced Kv and micro flow Actuator specification Key features • Angle pattern or straight through Types Pneumatic Maximum differential 16 bar (232 psi) pressure Action body configuration. • Valve and actuator in stainless steel. Spring-to-close on air failure • No dead corners. Spring-to-open on air failure • Self-draining design. Supply Compressed air: 4.5 bar (psi) • Easy in-line maintenance. Options Handwheel Painted, ENP and stainless steel actuator All industrial standard control interface devices • 0.4 micron internals finish as standard. • EN 10204 3.1 surface roughness certification as standard. • Supported by knowledgeable and experienced design application engineers. For further technical information, search our website using the following key words 'STERI-TROL' 11 Special service Boiler house series A range of control valves designed specifically for boiler control duties. Valve specification Sizes Flanged DN20 to DN65 Screwed ¾" to 2" Styles 2-port linear 2-port rotary End connections Flanged PN40 and ASME (ANSI) 300 Screwed BSP and NPT Body materials Carbon steel Maximum temperature 239°C (462°F) Maximum PN40 and ASME (ANSI) 300 body design rating Trim Cone Ball Actuator specification Types Pneumatic linear Pneumatic rotary Key features Electric linear • Feedwater control valves. Maximum differential 32 bar (464 psi) • Boiler blowdown valves. pressure Action Supply pressure Fail close • TDS control valves. Compressed air: 10 bar (145 psi) • Specifically developed cone and Electric: 24 V ac, 110 V ac and 240 V ac ball trim design to ensure 50 / 60 Hz excellent control and shut-off on suspended solid application. Options Manual key operation control valve interface devices • Manual key operation. • Part of a complete boiler house system. • Supported by knowledgeable and experienced design application engineers. For further technical information, search our website using the following key words 'BLOWDOWN' 12 Special service Severe service series A 2-port and 3-port control valve in globe or angle pattern for use in severe service duty. Incorporating an energy-dissipating disc, each valve is designed specifically for the customers application. Valve specification Sizes ½" to 16" (DN15 to DN400) other sizes available to order Styles 2-port and 3-port globe, angle or swept angle pattern End connections To customer order Body materials Carbon steel Stainless steel (other materials are available to order) Maximum temperature To customer order Maximum To ASME (ANSI) 4500, (higher available to order) body design rating Trim Energy-dissipating disc, ZZ, unbalanced, pressure balanced Actuator specification Key features Types Pneumatic piston • Globe, angle and swept angle Maximum differential To customer order pressure Action Double acting or single acting Compressed air: 10 bar (150 psi) Electric: Single and three phase Options • Application specific energy dissipating disc stack for severe Fail open or fail close Supply body design. All industrial standard control interface devices service duty. • Clamp in place, and cleanable, disc stack for quick and easy maintenance. • Fixed and separable flange options. • High force piston actuator small size and weight with precise control. • Supported by knowledgeable and experienced design application engineers. For further technical information, search our website using the following key words 'SEVERE SERVICE' 13 Our commitment to you Manufacturing and quality Spirax Sarco controls are designed and manufactured by Spirax Sarco in one of 15 manufacturing plants located around the world. We also have dedicated fabrication facilities so we can build compact, high performance, skid mounted solutions tailored to your specific requirements. All Spirax Sarco facilities employ the latest in technology and production best practice, to ensure we have direct control over our product and service quality. Product quality Assembly is automated, testing is computerised and every controls product and system is set using skilled personnel to ensure a consistently high quality. For example every Spirax Sarco control valve receives a computerised hydraulic pressure test at 1.5 times the nominal rating of the valve, and the shut-off is tested to ensure it complies with the class specified. Over 100 separate checks are carried out on a control valve assembly before it is despatched. Sizing and selection software Correct product selection and system design is key to achieving good performance and long service life. Depending on the process conditions this can be a complex decision. In order to allow our engineers to make these decisions quickly and reliably Spirax Sarco has developed its own software systems to ensure you achieve the best price performance from your investment. Severe service applications Suitable for applications that have high pressure-drop requirements, aggressive process conditions or media. These applications may require special materials of construction or use an energy dissipating disc stack system. 14 Documentation Spirax Sarco has ISO accreditation and complies to all leading standards, such as PED, NACE, ATEX and Lloyds Register. QA systems, health and safety requirements, insurance needs, environmental policies and an increasing risk of litigation, have all increased the amount of documentation needed to support our products and services. Spirax Sarco understands this need and provides the documentation required for each customer situation, from simple certificates of conformity through to full manufacturing documentation dossiers. Local stocks and settings Certainty in delivery and a quick response to last minute changes are frequently the key to the successful implementation of a project. In order to meet customer’s delivery requirements Spirax Sarco locally stocks and sets control products in each of its worldwide companies, and through its network of distribution and service partners. High levels of personal service Our dedicated and highly trained service personnel have knowledge second to none in the industry. And with over 1,200 direct sales engineers around the world, controls specialists in 34 countries and a network of approved valve repair partners, you can be assured of receiving the highest quality of service. Spirax Sarco, a supplier you can trust • Spirax Sarco direct design and manufacture to international standards • Employing the latest in technology and best practice • 100% test and inspection before despatch • Comprehensive documentation • Local stocks and setting • 1,200 direct sales engineers worldwide • Controls specialists in 34 countries • Highly trained worldwide network of direct service engineers and service partners 15 Group companies Sales offices Distributors Africa Australasia Africa Africa Asia South Africa Australia New Zealand Egypt Kenya Nigeria Algeria Cameroon Ethiopia Ghana Ivory Coast Libya Malawi Mauritius Morocco Namibia Senegal Sudan Tanzania Tunisia Uganda Zambia Zimbabwe Bangladesh Americas Argentina Brazil Canada Mexico USA Asia China India Japan Korea Malaysia Singapore Taiwan Thailand Europe Austria Belgium Czech Republic Denmark Finland France Germany Italy Norway Poland Portugal Russia Slovak Republic Spain Sweden Switzerland Turkey UK Americas Colombia Venezuela Asia Hong Kong Indonesia Pakistan Philippines Vietnam Europe Austria Hungary Ireland Middle East UAE Americas Bolivia Chile Colombia Costa Rica Dominican Republic Ecuador El Salvador Guatemala Honduras Jamaica Nicaragua Panama Paraguay Peru Trinidad and Tobago Uruguay Venezuela Australasia Fiji Europe Bulgaria Croatia Cyprus Estonia Greece Iceland Latvia Lithuania Malta Netherlands Romania Slovenia Middle East Bahrain Iran Israel Jordan Kuwait Lebanon Oman Qatar Saudi Arabia Syria Some products, services or solutions may not be available in certain markets Spirax-Sarco Limited Cheltenham UK GL53 8ER t: +44 (0)1242 521361 f: +44 (0)1242 573342 e: controls@uk.spiraxsarco.com www.spiraxsarco.com /controls SB-GCM-24 CM Issue 2 © Copyright 2010 Spirax Sarco is a registered trademark of Spirax-Sarco Limited
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Producer : Adobe PDF Library 6.0 Author : Spirax-Sarco Limited Subject : SB-GCM-24 CM Issue 2EXIF Metadata provided by EXIF.tools