376\377\000W\000d\0000\0000\0000\0000\0000\0000\0004\000.\000w\000p\000s Control Box
User Manual: Control box
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Contents 1.0 FEATURES .....................................................................................................................1 2.0 SPECIFICATIONS ..........................................................................................................1 3.0 SYSTEM REQUIREMENTS ............................................................................................1 4.0 WARNING.......................................................................................................................1 5.0 CONTROL BOX DESCRIPTION.....................................................................................1 5.1 Back Panel Description.............................................................................................1 5.2 Internal Layout...........................................................................................................1 6.0 QUICK START (STEP by step)......................................................................................1 6.1 Step 1. Connecting Motor Armature cables.............................................................1 6.2 Step 3. Connecting Limit switches Board. ..............................................................1 6.3 Step 3. Connecting VFD ............................................................................................1 6.4 Step 4. Vacuum/ Coolant...........................................................................................1 6.5 Step 5. Connecting Probe. ........................................................................................1 6.6 Step 6. Selecting the AC operting voltage ...............................................................1 6.7 Step 7. Software Installation: ...................................................................................1 6.8 Step 8. Configuring the Stepper Motor Drivers. ......................................................1 7.0 WIRING DIAGRAMS ......................................................................................................1 8.0 PART LIST......................................................................................................................1 9.0 DISCLAIMER:.................................................................................................................1 1.0 FEATURES User’s Manual Page 1 Parallel port controlled CNC Stepper Control Box with microstepping. 4 Stepper Motor. Suitable for a wide range of stepping motors of Nema 17 and 23. Up to 5.6A per Phase. RJ45 Interface for VFD control (Variable Analog Output and relay contact). Relay Controlled Coolant/Vacuum AC Plug. 1 Probe input. (Probe not included) RJ45 interface for easy Limits and encoder connection. Works directly with Mach3. 2.0 SPECIFICATIONS Main Voltage Input (VAC) Main voltage for motors (VDC) Logic supply voltage (VDC) Peak Current per axis (A) Step input frequency Digital inputs (LOW) Digital inputs (HIGH) Coolant/Vacuums output Cooling Dimensions (in) / (mm) Weight (lbs) / (kg) 110V or 220V - Switch selectable 36V or 48V 5V and 12V 5.6 Amp per Phase 0-100KHz -0.5V - 0.8V 2V-5V 110VAC@10A or 220VAC@10A 1 DC fan 17x13.27x4.88/432x337x124 3.0 SYSTEM REQUIREMENTS Processor Memory User’s Manual 1Ghz CPU 512 Page 2 1.1 or 2.0 Windows 2000, Windows XP, Windows Vista, or Windows 7 Mach3 Version R3.042.040 USB Operating Software 4.0 WARNING Electrical shock or serious physical injury could result due to misuse Control BOX. Disconnect power cables while installing the Control Box. Read and follow instructions on the manual. 5.0 CONTROL BOX DESCRIPTION 5.1 User’s Manual Back Panel Description Page 3 Back Panel. 5.2 User’s Manual Internal Layout Page 4 User’s Manual Page 5 6.0 QUICK START (STEP BY STEP) 6.1 P Step 1. Connecting Motor Armature cables. DESCRIPTI User’s Manual WIRE Page 6 1 2 3 4 A+ AB+ B- 6.2 LIMIT RJ45 1 2 3 4 5 6 7 8 RED WHITE BLACK GREEN Step 3. Connecting Limit switches Board. DESCRIPTIO GND Z HOME/LIMIT Y X NOT USED NOT USED 5V NOT USED Sample Wiring. Wiring is made to work with an A32 Switch Assembly, C16 – Photo and Limit Board or a C45 LIMIT AND HOME UNIVERSAL, which could take any kind of switches, including User’s Manual Page 7 inductive, capacitive, hall effect, optical, or mechanical. User’s Manual Page 8 6.3 Step 3. Connecting VFD This RJ45 handle signals coming from the C41R1.1 board. LIMIT RJ45 1 2 3 4 5 6 7 8 DESCRIPTION ANALOG OUTPUT COMMON (AI) ANALOG OUTPUT (ACM) NOT USED RELAY 1 NO (Normally Open) CONTACT (CW) or (ON/OFF) NOT USED RELAY 2 NO (Normally Open) CONTACT (CCW) or (CW/CCW) NOT USED RELAYS COMMON CONTACTS (DCM) The box is prewired for US VFD Mode, if using on International mode, open the box and move the jumper on the C41. The true max and min speeds of the spindle must be set: For addtional information, please refer to the documentation for the C41 board: http://www.cnc4pc.com/Store/osc/product_info.php?products_id=236. 6.4 User’s Manual Step 4. Vacuum/ Coolant. Page 9 This output is controlled by an electromechanical Relay. User’s Manual Page 10 6.5 Step 5. Connecting Probe. Touch probes are wired and preconfigured and just needs to be connected to the back panel. CNC4PC offers this unit: http://www.cnc4pc.com/Store/osc/product_info.php?cPath=69&products_id=323, but other may be used as long as the wiring is compatible, User’s Manual Page 11 Refer to the product’s documentation for additional information: http://cnc4pc.com/Tech_Docs/TP1.pdf User’s Manual Page 12 6.6 Step 6. Selecting the AC operting voltage Select the AC operating voltage by using the switch in the lower side of the box. It is requiered that the box is opened to verify this, otherwise the power supply and the electronics can get damaged. User’s Manual Page 13 6.7 Step 7. Software Installation: Before connecting the box to power install the basic software and configuration files: 1. Download and install Mach3 : ftp://machsupport.com/Mach/Mach3Version3.042.040.exe. 2. Install the Mach3 License. 3. Download and copy XML and configuration files: http://cnc4pc.com/Files/CS4PA02.zip Make sure to copy each file in the specific directory. User’s Manual Page 14 6.8 Step 8. Configuring the Stepper Motor Drivers. The Stepper Motor Driver used are KL-5056D or KL- 4030: Check the drivers included the Box and refer to the drivers documentation for configuring them: http://kelinginc.net/KL-5056D.pdf http://kelinginc.net/KL-4030.pdf Go to the Motor Tuning window and mach3 and configure the motors to the performance of your table: User’s Manual Page 15 7.0 WIRING DIAGRAMS User’s Manual Page 16 8.0 PART LIST QUANTI 1 COMPONENT 5VDC@3A Regulated Switching Power Supply 1 24VDC@1.3A Regulated Switching Power Supply 1 Latch Twist-Release E-Stop Button 1 C35 – QUICK SETUP BREAKOUT BOARD 1 C41 - PWM Variable Speed Control Board 1 C38-Braking Circuit Board 4 KL-5056D Driver or 1 KL-600-48 48V/12.5A Power Supply or 1 A1-Parallel cable 1 A39 - 6 FT Power Cord- Standard System 1 A26 - 1 FT Booted Cat5e Network Patch Cable - Orange A27 - 3 FT Booted Cat5e Network Patch Cable - Orange 5VDC@3A Regulated Switching Power Supply 9.0 DISCLAIMER: Use caution. CNC machines could be dangerous machines. Seller or manufacture are not liable for any accidents resulting from the improper use of these devices. This product is not fail-safe device, and it should not be used in life support systems or in other devices where its failure or possible erratic operation could cause property damage, bodily injury or loss of life. User’s Manual Page 17
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