376\377\000W\000d\0000\0000\0000\0000\0000\0000\0004\000.\000w\000p\000s Control Box

User Manual: Control box

Open the PDF directly: View PDF .
Page Count: 17

User’s Manual Page 1

Contents

1.0 FEATURES.....................................................................................................................1

2.0 SPECIFICATIONS ..........................................................................................................1

3.0 SYSTEM REQUIREMENTS............................................................................................1

4.0 WARNING.......................................................................................................................1

5.0 CONTROL BOX DESCRIPTION.....................................................................................1

5.1 Back Panel Description.............................................................................................1

5.2 Internal Layout...........................................................................................................1

6.0 QUICK START (STEP by step)......................................................................................1

6.1 Step 1. Connecting Motor Armature cables.............................................................1

6.2 Step 3. Connecting Limit switches Board. ..............................................................1

6.3 Step 3. Connecting VFD............................................................................................1

6.4 Step 4. Vacuum/ Coolant...........................................................................................1

6.5 Step 5. Connecting Probe.........................................................................................1

6.6 Step 6. Selecting the AC operting voltage...............................................................1

6.7 Step 7. Software Installation: ...................................................................................1

6.8 Step 8. Configuring the Stepper Motor Drivers.......................................................1

7.0 WIRING DIAGRAMS ......................................................................................................1

8.0 PART LIST......................................................................................................................1

9.0 DISCLAIMER:.................................................................................................................1

1.0 FEATURES

User’s Manual Page 2

Parallel port controlled CNC Stepper Control Box with microstepping.

4 Stepper Motor.

Suitable for a wide range of stepping motors of Nema 17 and 23.

Up to 5.6A per Phase.

RJ45 Interface for VFD control (Variable Analog Output and relay

contact).

Relay Controlled Coolant/Vacuum AC Plug.

1 Probe input. (Probe not included)

RJ45 interface for easy Limits and encoder connection.

Works directly with Mach3.

2.0 SPECIFICATIONS

3.0 SYSTEM REQUIREMENTS

Main Voltage Input (VAC)

110V

or 220V

-

Switch selectable

Main voltage for motors (VDC)

36V or

48V

Logic supply voltage (VDC)

5V and 12V

Peak Current per axis (A)

5.6

Amp per Phase

Step input frequency

0

-

1

00KHz

Digital inputs (LOW)

-

0.5V

-

0.8V

Digital inputs (HIGH)

2V

-

5V

Coolant/Vacuums output

110VAC@10A

or 22

0VAC@10A

Cooling

1 DC fan

Dimensions (in) / (mm)

17x13.27x4.88/432x337x124

Weight (lbs) / (kg)

Processor

1Ghz CPU

Memory

512

User’s Manual Page 3

4.0 WARNING

Electrical shock or serious physical injury could result due to

misuse Control BOX.

Disconnect power cables while installing the Control Box.

Read and follow instructions on the manual.

5.0 CONTROL BOX DESCRIPTION

5.1 Back Panel Description

USB

1.1 or 2.0

Operating

Windows 2000, Windows XP, Windows Vista, or Windows 7

Software

Mach3 Version R3.042.040

User’s Manual Page 4

Back Panel.

5.2 Internal Layout

User’s Manual Page 5

User’s Manual Page 6

6.0 QUICK START (STEP BY STEP)

6.1 Step 1. Connecting Motor Armature cables.

P

DESCRIPTI

WIRE

User’s Manual Page 7

6.2 Step 3. Connecting Limit switches Board.

Sample Wiring.

Wiring is made to work with an A32 Switch Assembly, C16 – Photo and Limit Board or

a C45 LIMIT AND HOME UNIVERSAL, which could take any kind of switches, including

1

A+

RED

2

A

-

WHITE

3

B+

BLACK

4

B

-

GREEN

LIMIT

RJ45 DESCRIPTIO

1

GND

2

Z HOME/LIMIT

3

Y

4

X

5

NOT USED

6

NOT USED

7

5V

8 NOT USED

User’s Manual Page 8

inductive, capacitive, hall effect, optical, or mechanical.

User’s Manual Page 9

6.3 Step 3. Connecting VFD

This RJ45 handle signals coming from the C41R1.1 board.

The box is prewired for US VFD Mode, if using on International mode, open the box

and move the jumper on the C41.

The true max and min speeds of the spindle must be set:

For addtional information, please refer to the documentation for the C41 board:

http://www.cnc4pc.com/Store/osc/product_info.php?products_id=236.

6.4 Step 4. Vacuum/ Coolant.

LIMIT

RJ45 DESCRIPTION

1

ANAL

OG OUTPUT

COM

MON (AI)

2

ANAL

OG OUTPUT (ACM)

3

NOT USED

4

REL

AY

1 NO

(Normally Open) CONTACT (CW) or (ON/OFF)

5

NOT USED

6

REL

AY 2

NO

(Normally Open) CONTACT (CCW) or (CW/CCW)

7

NOT USED

8 RELAYS COMMON CONTACTS (DCM)

User’s Manual Page 10

This output is controlled by an electromechanical Relay.

User’s Manual Page 11

6.5 Step 5. Connecting Probe.

Touch probes are wired and preconfigured and just needs to be connected to the back

panel. CNC4PC offers this unit:

http://www.cnc4pc.com/Store/osc/product_info.php?cPath=69&products_id=323, but other

may be used as long as the wiring is compatible,

User’s Manual Page 12

Refer to the product’s documentation for additional information:

http://cnc4pc.com/Tech_Docs/TP1.pdf

User’s Manual Page 13

6.6 Step 6. Selecting the AC operting voltage

Select the AC operating voltage by using the switch in the lower side of the box.

It is requiered that the box is opened to verify this, otherwise the power supply and the

electronics can get damaged.

User’s Manual Page 14

6.7 Step 7. Software Installation:

Before connecting the box to power install the basic software and configuration files:

1. Download and install Mach3 :

ftp://machsupport.com/Mach/Mach3Version3.042.040.exe.

2. Install the Mach3 License.

3. Download and copy XML and configuration files: http://cnc4pc.com/Files/CS4PA0-

2.zip Make sure to copy each file in the specific directory.

User’s Manual Page 15

6.8 Step 8. Configuring the Stepper Motor Drivers.

The Stepper Motor Driver used are KL-5056D or KL- 4030:

Check the drivers included the Box and refer to the drivers documentation for

configuring them:

http://kelinginc.net/KL-5056D.pdf

http://kelinginc.net/KL-4030.pdf

Go to the Motor Tuning window and mach3 and configure the motors to the

performance of your table:

User’s Manual Page 16

7.0 WIRING DIAGRAMS

User’s Manual Page 17

8.0 PART LIST

9.0 DISCLAIMER:

Use caution. CNC machines could be dangerous machines. Seller or manufacture are

not liable for any accidents resulting from the improper use of these devices. This

product is not fail-safe device, and it should not be used in life support systems or in

other devices where its failure or possible erratic operation could cause property

damage, bodily injury or loss of life.

QUANTI COMPONENT

1

5VDC@3A Regulated Switching Power Supply

1

24VDC@1.3A Regulated Switching Power Supply

1

Latch Twist-Release E-Stop Button

1

C35 – QUICK SETUP BREAKOUT BOARD

1

C41 - PWM Variable Speed Control Board

1

C38-Braking Circuit Board

4

KL-5056D Driver or

1

KL-600-48 48V/12.5A Power Supply or

1

A1-Parallel cable

1

A39 - 6 FT Power Cord- Standard System

1

A26 - 1 FT Booted Cat5e Network Patch Cable - Orange

A27 - 3 FT Booted Cat5e Network Patch Cable - Orange

5VDC@3A Regulated Switching Power Supply