H9622MD DVP620
User Manual: DVP620
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DVP620VR/78 DVD + VCR Combi Service Service Service Service Manual Contents Survey of versions: Chapter /78 NTSC Sec. 1: Technical Specifications Schematic Diagrams and CBA's Exploded Views Mechanical and Electrical Parts Lists Sec. 2: Standard Maintenance Mechanism Alignment Procedures Disassembly / Assembly of Mechanism Deck Exploded Views c Copyright 2004 Philips Consumer Electronics B.V. Eindhove, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by FU 0422 Service AVE Version 1.0 Printed in The Netherlands Subject to modification CLASS 1 LASER PRODUCT KLASSE 1 LASER PRODUKT KLASS 1 LASER APPARAT CLASSE 1 PRODUIT LASER GB 3139 785 30690 MAIN SECTION DIGITAL VIDEO DISC PLAYER & VIDEO CASSETTE RECORDER Sec. 1: Main Section I Adjustment Procedures I Schematic Diagrams and CBA’s I Exploded Views I Mechanical and Electrical Parts List TABLE OF CONTENTS LASER BEAM SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1 IMPORTANT SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1 STANDARD NOTES FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1 FUNCTION INDICATOR SYMBOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1 PREPARATION FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1 OPERATING CONTROLS AND FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1 SIGNAL NAME ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1 CABINET DISASSEMBLY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1 ELECTRICAL ADJUSTMENT INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1 FIRMWARE RENEWAL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1 BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1 SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1 WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1 WIRING DIAGRAM < VCR SECTION > . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1 WIRING DIAGRAM < DVD SECTION > . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-2 SYSTEM CONTROL TIMING CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1 IC PIN FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1 LEAD IDENTIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1 ELECTRICAL PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1 EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1 MECHANICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20-1 LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam. Caution: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure. Drive Mecha Assembly Laser Beam Radiation Laser Pickup Turntable CAUTION LASER RADIATION WHEN OPEN. DO NOT STARE INTO BEAM. Location: Top of DVD mechanism. 1-1-1 H9622LASER IMPORTANT SAFETY PRECAUTIONS Product Safety Notice J. Be careful that foreign objects (screws, solder droplets, etc.) do not remain inside the set. Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced. K. Crimp type wire connector The power transformer uses crimp type connectors which connect the power cord and the primary side of the transformer. When replacing the transformer, follow these steps carefully and precisely to prevent shock hazards. Replacement procedure 1)Remove the old connector by cutting the wires at a point close to the connector. Important: Do not re-use a connector. (Discard it.) 2)Strip about 15 mm of the insulation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors. 3)Align the lengths of the wires to be connected. Insert the wires fully into the connector. 4)Use a crimping tool to crimp the metal sleeve at its center. Be sure to crimp fully to the complete closure of the tool. L. When connecting or disconnecting the internal connectors, first, disconnect the AC plug from the AC outlet. Precautions during Servicing A. Parts identified by the # symbol are critical for safety. Replace only with part number specified. B. In addition to safety, other parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc. C. Use specified internal wiring. Note especially: 1)Wires covered with PVC tubing 2)Double insulated wires 3)High voltage leads D. Use specified insulating materials for hazardous live parts. Note especially: 1)Insulation tape 2)PVC tubing 3)Spacers 4)Insulators for transistors E. When replacing AC primary side components (transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering. F. Observe that the wires do not contact heat producing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.). G. Check that replaced wires do not contact sharp edges or pointed parts. H. When a power cord has been replaced, check that 5 - 6 kg of force in any direction will not loosen it. I. Also check areas surrounding repaired locations. 1-2-1 H9622SFTY Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards. Chassis or Secondary Conductor Primary Circuit Terminals d' d 1. Clearance Distance When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1) Table 1: Ratings for selected area AC Line Voltage Clearance Distance (d), (d’) 120 V ≥ 3.2mm (0.126 inches) Fig. 1 Note: This table is unofficial and for reference only. Be sure to confirm the precise values. Exposed Accessible Part 2. Leakage Current Test Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below. Z AC Voltmeter (High Impedance) 1.5k 0.15 F Measuring Method (Power ON) : Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table. B Earth Ground Power Cord Plug Prongs Fig. 2 Table 2: Leakage current ratings for selected areas AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to: 120 V 0.15µF CAP. & 1.5kΩ RES. Connected in parallel i≤0.5mA Peak Exposed accessible parts Note: This table is unofficial and for reference only. Be sure to confirm the precise values. 1-2-2 H9622SFTY STANDARD NOTES FOR SERVICING Circuit Board Indications Pb (Lead) Free Solder a. The output pin of the 3 pin Regulator ICs is indicated as shown. When soldering, be sure to use the Pb free solder. Top View Out How to Remove / Install Flat Pack-IC Bottom View In 1. Removal Input With Hot-Air Flat Pack-IC Desoldering Machine:. (1) Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1) b. For other ICs, pin 1 and every fifth pin are indicated as shown. 5 Pin 1 10 c. The 1st pin of every male connector is indicated as shown. Fig. S-1-1 Pin 1 Instructions for Connectors (2) Remove the flat pack-IC with tweezers while applying the hot air. 1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord. (3) Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle. (4) Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Caution: 1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC. FFC Cable 2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2) Connector CBA * Be careful to avoid a short circuit. 1-3-1 NOTE_1 With Soldering Iron: (1) Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it. CBA Hot-air Flat Pack-IC Desoldering Machine Flat Pack-IC Desoldering Braid Soldering Iron Masking Tape Tweezers Fig. S-1-3 Flat Pack-IC (2) Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4) Fig. S-1-2 Sharp Pin Fine Tip Soldering Iron Fig. S-1-4 (3) Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) (4) Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) With Iron Wire: (1) Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) (2) Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5. (3) While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5 1-3-2 NOTE_1 2. Installation (4) Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) (1) Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily. (5) Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) (2) The “ I ” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.) Note: When using a soldering iron, care must be taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied. (3) Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges. Hot Air Blower Example : or Iron Wire Soldering Iron Pin 1 of the Flat Pack-IC is indicated by a " " mark. To Solid Mounting Point Fig. S-1-7 Fig. S-1-5 Presolder CBA Fine Tip Soldering Iron Flat Pack-IC Flat Pack-IC Tweezers CBA Fig. S-1-8 Fig. S-1-6 1-3-3 NOTE_1 Instructions for Handling Semi-conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1MΩ) that is properly grounded to remove any static electricity that may be charged on the body. 2. Ground for Workbench Be sure to place a conductive sheet or copper plate with proper grounding (1MΩ) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.CBA Grounding Band 1MΩ CBA 1MΩ Conductive Sheet or Copper Plate 1-3-4 NOTE_1 FUNCTION INDICATOR SYMBOLS Note: If a mechanical malfunction occurs, the power is turned off. When the power comes on again after that by pressing [STANDBY-ON] button, an error message is displayed on the TV screen for 5 seconds. Led Mode Indicator Active When reel and capstan mechanism is not functioning correctly “EJECT A R” is displayed on a TV screen. (Refer to Fig. 1.) When tape loading mechanism is not functioning correctly “EJECT A T” is displayed on a TV screen. (Refer to Fig. 2.) When cassette loading mechanism is not functioning correctly “EJECT A C” is displayed on a TV screen. (Refer to Fig. 3.) When the drum is not working properly “EJECT A D” is displayed on a TV screen. (Refer to Fig. 4.) TV screen When reel and capstan mechanism is not functioning correctly When cassette loading mechanism is not functioning correctly EJECT A R EJECT A C Fig. 1 Fig. 3 When tape loading mechanism is not functioning correctly When the drum is not working properly EJECT A T EJECT A D Fig. 2 Fig. 4 1-4-1 H9622FIS PREPARATION FOR SERVICING How to Enter the Service Mode About Optical Sensors Caution: An optical sensor system is used for the Tape Start and End Sensors on this equipment. Carefully read and follow the instructions below. Otherwise the unit may operate erratically. What to do for preparation Insert a tape into the Deck Mechanism Assembly and press the PLAY button. The tape will be loaded into the Deck Mechanism Assembly. Make sure the power is on, connect TP502 (S-INH) to GND. This will stop the function of Tape Start Sensor, Tape End Sensor and Reel Sensors. (If these TPs are connected before plugging in the unit, the function of the sensors will stay valid.) See Fig. 1. Q503 Q504 TP502 S-INH Fig. 1 Note: Because the Tape End Sensors are inactive, do not run a tape all the way to the start or the end of the tape to avoid tape damage. 1-5-1 H9622PFS OPERATING CONTROLS AND FUNCTIONS 1-6-1 H9622IB 1-6-2 H9622IB 1-6-3 H9622IB 1-6-4 H9622IB 1-6-5 H9622IB 1-6-6 H9622IB SIGNAL NAME ABBREVIATIONS Signal Name Function CTL Amp. Output Control Signal for Test Point CTL (+) Playback/Record Control Signal (+) Audio Signal Input CTL (-) Playback/Record Control Signal (-) Audio Mute Control Signal (Mute = “H”) CTLA CTL Amp. AC GND A-MUTE-H D-CONT Drum Motor Control Signal A-OUT Audio Signal Output D-PFG Drum PG/FG Input Signal A-PB/REC Normal Audio Play Back/Record Signal D-REC-H Delayed Record Signal D-V- SYNC Dummy V-sync Output AE-H Audio Erase Head DISPLAY-CLK VFD Driver IC Control Clock AFC Automatic Frequency Control Signal DISPLAY-DATA VFD Driver IC Control Data Low Path Filter Input Signal For AFC DISPLAY-ENA VFD Driver IC Chip Select Signal AFCC DVD A DVD Audio Signal Low Path Filter Output Signal For AFC DVD-A-MUTE DVD Audio Mute Control Signal AFCLPF DVD-H-IND DVD Mode LED Signal Output AFG GND DVD-L-IND VCR Mode LED Signal Output AL+12V Always +12V with AC Plug Connected DVD-OPEN/ CLOSE DVD Open/Close at High AL+18V Always +18V with AC Plug Connected DVD-PON+12V +12V at DVD Power-On Signal AL+2.8V Always +2.8V with AC Plug Connected DVD-PON+3.3V +3.3V at DVD Power-On Signal AL+33V Always +33V with AC Plug Connected DVD-P-ON+5V +5V at DVD Power-On Signal DVD-PLAY DVD Play at High AL+4.0V Always +4.0V with AC Plug Connected DVD-POWMONITOR DVD Power Monitor Signal (Poff="L", P-on="H") AL+44V Always +44V with AC Plug Connected DVD-POWER DVD Power Control Signal DVD-STOP DVD Stop at High AL+5V Always +5V with AC Plug Connected DVD-VIDEO DVD Video Control Signal Always -30V with AC Plug Connected END-S Tape End Position Detect Signal AL-30V EV+1.2V +1.2V Power Supply AUDIO+5V +5V at Audio Signal EV+11V +11V Power Supply AVDD AVDD EV+3.3V +3.3V Power Supply AVss AVSS F1 Filament Power Supply 1 C-CONT Capstan Motor Control Signal F2 Filament Power Supply 2 Capstan Motor FWD/REV Control Signal (FWD=”L”/REV=”H”) FE-H Full Erase Head C-F/R FE-H GND Ground for Full Erase Head C-FG Capstan Motor Rotation Detection Pulse FP-CLK Clock Input FP-DIN Serial Data Input C-ROTA Color Phase Rotary Changeover Signal FP-DOUT Serial Data Output C-SYNC Composite Synchronized Pulse FP-STB Serial Interface Strobe H-A-COMP Head Amp Comparator Signal CONV-SW RF Conv. Output Channel Switching Signal 3ch=”Hi-z”, 4ch=”L” H-A-SW Video Head Amp Switching Pulse Hi-Fi-A Hi-Fi Audio Head Hi-Fi-COM Hi-Fi Audio Head Common Signal Name Function -FL FIP Drive Power Supply 3.58MHz 3.58MHz Clock A-COM Audio Head Common A-IN 1-7-1 H9622SNA Signal Name Function Hi-Fi-H-SW HiFi Audio Head Switching Pulse HiFi/NOR-IN Audio Mode Input HiFi=”L”/ Normal=”H” I/P-SW Signal Name Function SXI Operation Mode Selecting Input Signal T-REEL Take Up Reel Rotation Signal Interlace/Progressive Detector Signal TIMER+5V +5V at Timer TU-VIDEO Tuner Video Input Signal IIC-BUS- SCL IIC BUS Control Clock V(L) Video L Head IIC-BUS- SDA IIC BUS Control Data V(R) Video R Head INSEL-2 Input Select “H”=DISC Ch “L”=Ch except DISC V-COM Video Head Common V-ENV Video Envelope Comparator Signal KEY-1 A/D Key Data Signal 1 V-IN Video Signal Input KEY-2 Key Scan Input Signal 2 V-IN-F Video Signal Input (Front) V-OUT Video Signal Output VCR/TV RF Conv. ON/OFF Signal (TV="L"/ VCR="H") VDD VDD VDD2 VDD2 VIDEO Video Signal VIDEO-C Video Component Video Signal (chrominance) VIDEO-IN Composite Video Signal Input VIDEO-OUT Composite Video Signal Output VIDEO-Pb/Cb Video Component Video Signal (Pb/Cb) VIDEO-Pr/Cr Video Component Video Signal (Pr/Cr) VIDEO-Y(I/P) Video Component Video Signal (Interlace/Progressive) VRI Servo Standard Voltage Input LD-SW Deck Mode Position Detector Signal LINE- MUTE Audio Mute Control Signal LM-FWD/REV Loading Motor Control Signal MOD-A Modulator Audio Output Signal MOD-V Modulator Video Output Signal N-A-IN Normal Audio Signal Input N-A-OUT Normal Audio Signal Output NORMAL-L Normal Audio Control Signal (Normal = “L”) OSCI Main Clock Input 14.31818MHz OSCO Main Clock Output 14.31818MHz OUTPUTSELECT Output Select P-DOWN-L Power Voltage Down Detector Signal P-ON+5V +5V at Power-On Signal P-ON+9V +9V at Power-On Signal P-ON-L Power On Signal to Low PG-DELAY Video Head Switching Pulse Signal Adjusted Voltage PWRCON Power Down REC-SAF-SW Recording Safety SW Detect (With Record tab = ”L”/ With out Record tab = ”H”) REMOTE Remote Control Signal REMOTEVIDEO Remote Control Sensor RESET System Reset Signal (Reset=”L”) RF-SW Video Head Switching Pulse SIF Source Input Format SPDIF Digital Audio Interface Format Signal ST-S Tape Start Position Detector Signal ST/SAP-IN Tuner Stereo/Sap Detector Signal Input ST/SAPMODE Tuner Stereo/Sap Mode Signal 1-7-2 VRO Servo Standard Voltage Output VSS VSS Vss2 Vss2 XI Sub Clock Input 32.768 MHz XO Sub Clock Output 32.768 MHz YCA-CS YCA IC Control Chip Select YCA-SCL YCA IC Control Clock YCA-SDA YCA IC Control Data H9622SNA CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart REMOVAL ID/ LOC. No. This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally. [1] Top Case VCR Chassis Unit D5 5(S-7), 2(S-8) [9] Deck Assembly D6 Desolder, (S-9), (S-10), (S-11) [10] DVD Open/ Close CBA D6 Desolder - [11] Power SW D6 CBA Desolder - [12] Main CBA D6 ---------- - [3] Top Bracket [7] DVD Main CBA Unit [5] Partition Plate [6] Loader Holder [8] VCR Chassis Unit [9] Deck Assembly [10] DVD Open/Close CBA [11] Power SW CBA 2. Disassembly Method REMOVAL PART [1] Top Case D1 4(S-1) [2] Front Assembly D2 *3(L-1), *3(L-2) [3] Top Bracket D2 3(S-2) - [4] DVD Mecha Assembly D3 4(S-3), *CN401, *CN601 - [5] Partition Plate D3 2(S-4) - [6] Loader Holder D3 2(S-5) - [7] DVD Main D4 CBA Unit REMOVE/*UNHOOK/ Fig. UNLOCK/RELEASE/ Note No. UNPLUG/DESOLDER 2(S-6), *CN201, *CN301 - 4,5 ↓ ↓ ↓ ↓ ↓ (1) (2) (3) (4) (5) Note: (1): Identification (location) No. of parts in the figures (2): Name of the part (3): Figure Number for reference (4): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P=Spring, L=Locking Tab, S=Screw, CN=Connector *=Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2) (5): Refer to “Reference Notes.” [12] Main CBA ID/ LOC. No. REMOVE/*UNHOOK/ Fig. UNLOCK/RELEASE/ Note No. UNPLUG/DESOLDER [8] [2] Front Assembly [4] DVD Mecha Assembly PART 1 1-1 1-2 2 2-1 2-2 3 1-8-1 H9622DC Reference Notes CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile. Be careful not to break them. (S-1) [1] Top Case 1-1. Release three Locking Tabs (L-1). 1-2. Release three Locking Tabs (L-2), then remove the Front Assembly. CAUTION 2: Electrostatic breakdown of the laser diode in the optical system block may occur as a potential difference caused by electrostatic charge accumulated on cloth, human body etc, during unpacking or repair work. To avoid damage of pickup follow next procedures. 2-1. Disconnect Connector (CN301). Remove a Screw (S-6) and lift the DVD Main CBA Unit. (Fig. D4) Fig. D1 2-2. Short the three short lands of FPC cable with solder before removing the FFC cable (CN201) from it. If you disconnect the FFC cable (CN201), the laser diode of pickup will be destroyed. (Fig. D4) (S-2) CAUTION 3: When reassembling, confirm the FFC cable (CN201) is connected completely. Then remove the solder from the three short lands of FPC cable. (Fig. D4) [3] Top Blacket (S-2) 4. When reassembling, solder wire jumpers as shown in Fig. D6. 5. Before installing the Deck Assembly, be sure to place the pin of LD-SW on Main CBA as shown in Fig. D6. Then, install the Deck Assembly while aligning the hole of Cam Gear with the pin of LDSW, the shaft of Cam Gear with the hole of LD-SW as shown in Fig. D6. (L-1) (L-1) (L-2) [2] Front Assembly Fig. D2 1-8-2 H9622DC CN401 CN601 (S-3) (S-7) (S-7) (S-3) [4] DVD Mecha Assembly (S-3) (S-5) (S-7) (S-4) (S-8) [6] Loader Holder (S-8) [8] VCR Chassis Unit [5] Partition Plate Fig. D3 Fig. D5 (S-6) (S-6) [7] DVD Main CBA Unit CN301 A CN201 DVD Mecha Short the three short lands by soldering. (Either of two places.) Connector View for A Fig. D4 1-8-3 H9622DC FE Head Cylinder Assembly Lead with blue stripe Desolder ACE Head Assembly Pin SW512 LD-SW [9] Deck Assembly (S-11) [12] Main CBA [9] Deck Assembly [11] Power SW CBA Cam Gear (S-9) [10] DVD Open/Close CBA [12] Main CBA Shaft Hole (S-10) Hole Desolder LD-SW Lead with blue stripe From ACE Head Assembly Lead with blue stripe Pin [12] Main CBA From Cylinder Assembly Desolder Lead with blue stripe From FE Head Lead with red stripe Desolder Printing side From Capstan Motor Assembly Desolder BOTTOM VIEW Lead connections of Deck Assembly and Main CBA Fig. D6 1-8-4 H9622DC HOW TO EJECT MANUALLY 1. Remove the Top Case. 2. Rotate the roulette in the direction of the arrow as shown below. 3. Pull the tray slowly with a hand. View for A Rotate this roulette in the direction of the arrow DVD Mecha A 1-8-5 H9622DC ELECTRICAL ADJUSTMENT INSTRUCTIONS General Note: "CBA" is an abbreviation for "Circuit Board Assembly." NOTE: 1.Electrical adjustments are required after replacing circuit components and certain mechanical parts. It is important to do these adjustments only after all repairs and replacements have been completed. Also, do not attempt these adjustments unless the proper equipment is available. 2.To perform these alignment / confirmation procedures, make sure that the tracking control is set in the center position: Press either "CHANNEL L5? " or "CHANNEL K" button on the front panel first, then the "PLAY" button on the front panel. Figure 1 EXT. Syncronize Trigger Point CH1 CH2 0.5H 1.0H 6.5H±1H (412.7µs±63.5µs) V-Sync Switching Pulse Test Equipment Required Reference Notes: Playback the Alignment tape and adjust VR501 so that the V-sync front edge of the CH1 video output waveform is at the 6.5H±1H (412.7µs±63.5µs) delayed position from the rising edge of the CH2 head switching pulse waveform. 1.Oscilloscope: Dual-trace with 10:1 probe, V-Range: 0.001~50V/Div., F-Range: DC~AC-20MHz 2.Alignment Tape (VFMS0001H6) Head Switching Position Adjustment Purpose: To determine the Head Switching position during playback. Symptom of Misadjustment: May cause Head Switching noise or vertical jitter in the picture. Test point Adj.Point VR501 TP751(V-OUT) TP302(RF-SW) (Switching Point) (MAIN CBA) GND Mode Input PLAY (SP) ----- Tape Measurement Equipment Spec. VFMS0001H6 Oscilloscope 6.5H±1H (412.7µs±63.5µs) Connections of Measurement Equipment Oscilloscope Main CBA TP751 GND TP302 CH1 CH2 Trig. (+) 1-9-1 H9622EA FIRMWARE RENEWAL MODE 1. Turn the power on and remove the disc on the tray. 2. To put the DVD player into version up mode, press [9], [8], [7], [6], and [SEARCH MODE] buttons on the remote control unit in that order. The tray will open automatically. Fig. a appears on the screen and Fig. b appears on the VFD. 5. After programming is finished, the tray opens automatically. Fig. e appears on the screen and the checksum in (*3) of Fig. e appears on the VFD. (Fig. f) "*******" differ depending on the models. F/W Version Up Mode Model No : ******* VERSION : *.** VERSION : D5****_****.ab5 Completed SUM : 7ABC (*3) "*******" differ depending on the models. F/W Version Up Mode Model No : ******* VERSION : *.** Please insert a DISC for F/W Version Up. Fig. e Completed Program Mode Screen EXIT: POWER Fig. a Version Up Mode Screen Fig. f VFD upon Finishing the Programming Mode (Example) Fig. b VFD in Version Up Mode The DVD player can also enter the version up mode with the tray open. In this case, Fig. a will be shown on the screen while the tray is open. 3. Load the disc for version up. 4. The DVD player enters the F/W version up mode automatically. Fig. c appears on the screen and Fig. d appears on the VFD. If you enter the F/W for different models, “Disc Error” will appear on the screen, then the tray will open automatically. At this time, no buttons are available. 6. Remove the disc on the tray. 7. Unplug the AC cord from the AC outlet. Then plug it again. 8. Turn the power on by pressing the [STANDBY-ON] button and the tray will close. 9. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order. Fig. g appears on the screen. "*******" differ depending on the models. "*******" differ depending on the models. MODEL : ******* Version : *.** Region : * F/W Version Up Mode Model No : ******* VERSION : *.** VERSION : D5****_****.ab5 Reading...(*2) EEPROM CLEAR : CLEAR EXIT: POWER Fig. g 10.Press [CLEAR] button on the remote control unit. Fig. h appears on the screen. Fig. c Programming Mode Screen "*******" differ depending on the models. Fig. d VFD in Programming Mode (Example) MODEL : ******* Version : *.** Region : * The appearance shown in (*2) of Fig. c is described as follows: EEPROM CLEAR : OK No. Appearance State 1 Reading... Sending files into the memory 2 Erasing... Erasing previous version data 3 Programming... Writing new version data EEPROM CLEAR : CLEAR EXIT: POWER Fig. h When “OK” appears on the screen, the factory default will be set. Then the firmware renewal mode is complete. 11.To exit this mode, press [STANDBY-ON] button. 1-10-1 H9622TEST 1-11-1 DRUM MOTOR LOADING MOTOR M PG SENSOR CYLINDER ASSEMBLY CONTROL HEAD M " = SMD AC HEAD ASSEMBLY (DECK ASSEMBLY) " AL+5V M CAPSTAN MOTOR SENSOR CBA END-S Q503 SENSOR CBA ST-S Q504 CAPSTAN MOTOR CN504 CL504 5 CTL(+) 6 CTL(-) D555 S-LED MAIN CBA 1 2 3 4 5 6 7 8 9 10 11 12 TP505 T-REEL Q501 RESET AL+5V AL+18V P-ON-L P-DOWN-L AL+5V SW511 AL+12V(1) REC SW P-ON+5V VR501 SW-POINT AL+5V TIMER+5V TP507 END-S SW512 LD-SW TP513 CTL DISPLAY-CLK DISPLAY-DATA DISPLAY-ENA DVD-POWER REMOTE-VIDEO TO POWER SUPPLY BLOCK DIAGRAM T-REEL Q506 AL+12V(1) P-ON+5V C-FG C-F/R C-CONT GND LM-FWD/REV D-CONT D-PFG GND AL+12V AL+18V CN502 TP506 ST-S TO DVD SYSTEM CONTROL BLOCK DIAGRAM TEST POINT INFORMATION :INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB. :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE. :USED TO INDICATE A TEST POINT WITH NO TEST PIN. :USED TO INDICATE A TEST POINT WITH A TEST PIN. 22 P-ON-L 1 P-DOWN-L 13 12 25 59 61 45 46 14 15 16 41 19 64 78 RF-SW 18 H-A-SW 79 H-A-COMP 80 A-MUTE-H 7 D-REC-H 24 IIC-BUS SCL IIC-BUS SDA Hi-Fi-H-SW Hi-Fi/NOR-IN ST/SAP-IN VCR/TV 77 DVD-H IND 71 DVD-L IND 70 KEY- 2 66 KEY- 1 67 21 LM-FWD/REV INSEL 2 29 D-CONT 47 D-PFG OUTPUT SELECT YCA-SCL YCA-SDA YCA-CS C-SYNC D-V SYNC V-ENV C-ROTA 49 C-FG 27 C-F/R 28 C-CONT 2 RECSAF-SW 65 PG-DELAY 20 RESET 69 ST-S 62 END-S 3 T-REEL 68 LD-SW 57 CTL(-) 56 CTL(+) 58 CTL 6 DISPLAY-CLK 8 DISPLAY-DATA 9 DISPLAY-ENA 26 DVD-POWER 5 REMOTE-VIDEO IC501 (SERVO/SYSTEM CONTROL) AL+5V Q567 Q566 KEY SWITCH KEY SWITCH P-ON+9V IIC-BUS SCL IIC-BUS SDA Hi-Fi-H-SW NORMAL-L ST/SAP-MODE A-MUTE-H 5 VCR/TV 12 DATA 11 CLOCK RF-SW H-A-SW H-A-COMP INSEL 2 OUTPUT-SELECT YCA-SCL YCA-SDA YCA-CS C-SYNC D-V SYNC V-ENV C-ROTA TO VIDEO BLOCK DIAGRAM TO AUDIO BLOCK DIAGRAM TO Hi-Fi AUDIO BLOCK DIAGRAM TU701(TUNER UNIT) D567 DVD D566 VCR A-MUTE-H D-REC-H OUTPUT-SELECT YCA-SCL YCA-SDA YCA-CS S-INH TP502 POWER SW CBA D561 POWER CN508 CN509 1 POWER-LED 1 2 KEY-1 2 SW518 POWER Servo / System Control Block Diagram BLOCK DIAGRAMS H9622BLS JK751 V-OUT JK752 V-IN 1-11-2 JK753 V-IN 9 10 11 2 1 15 C-SYNC D-V SYNC YCA-SCL YCA-SDA YCA-CS LOGIC IC752 (INPUT SELECT) CYLINDER ASSEMBLY VIDEO (R)-2 HEAD VIDEO (L)-2 HEAD VIDEO (L)-1 HEAD VIDEO (R)-1 HEAD BUFFER Q391 TO SERVO/SYSTEM CONTROL BLOCK DIAGRAM WF1 TO SERVO/SYSTEM CONTROL BLOCK DIAGRAM DVD-VIDEO INSEL 2 (DECK ASSEMBLY) FRONT TO SERVO/SYSTEM CONTROL BLOCK DIAGRAM TO DVD VIDEO/AUDIO BLOCK DIAGRAM REAR VIDEO OUT 18 VIDEO IN 6 TU701 (TUNER UNIT) REAR TP751 V-OUT FRONT REAR TUNER 1 2 3 4 5 6 VIDEO AGC SERIAL I/F 25 24 D-V SYNC 53 54 55 30 28 32 9 10 11 SW CTL VCR DVD 1 2 P R R P FBC TO SERVO/SYSTEM CONTROL BLOCK DIAGRAM CN253 V(R)-1 V-COM V(L)-1 V(L)-2 V-COM V(R)-2 SYNC SEPA C-ROTA RF-SW V-ENV H-A-SW H-A-COMP TP302 RF-SW Y/C MIX 40 57 C-ROTA/RF-SW 59 ENV-DET 58 60 H-A-COMP EP HEAD AMP 37 67 66 65 36 SP HEAD AMP VCA 74 73 72 OSD CHARACTER MIX IC501 (OSD) WF2 38 QV/QH 6dB AMP IC301 (VIDEO SIGNAL PROCESS/ HEAD AMP) 26 OUTPUT-SELECT 15 IC751 (OUTPUT SELECT) 39 CHROMINANCE SIGNAL PROCESS EP SP Q301 BUFFER YNR/COMB FILTER CCD 1H DELAY REC VIDEO SIGNAL 34 CLAMP PB VIDEO SIGNAL TEST POINT INFORMATION :INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB. :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE. :USED TO INDICATE A TEST POINT WITH NO TEST PIN. :USED TO INDICATE A TEST POINT WITH A TEST PIN. DVD VIDEO SIGNAL " = SMD WF3 TP301 C-PB 14 70 69 P R LUMINANCE SIGNAL PROCESS MAIN CBA " MODE: SP/REC Video Block Diagram H9622BLV 1-11-3 JK755 A-IN (R) JK752 JK756 FULL ERASE HEAD AUDIO ERASE HEAD AUDIO HEAD FE HEAD AC HEAD ASSEMBLY (DECK ASSEMBLY) FRONT JK754 A-IN (L) A-IN (L) A-IN (R) A-OUT (L) A-OUT (R) A-OUT (L) A-OUT (R) 14 4 CN504 A-PB/REC A-COM AE-H AE-H/FE-H CN501 1 FE-H 2 FE-H-GND 4 3 1 2 TO SERVO/SYSTEM CONTOL BLOCK DIAGRAM 9 10 11 SW CTL 5 3 DVD 12 VCR 13 DVD VCR IC751 (OUTPUT SELECT) OUTPUT-SELECT A-OUT (L) TP754 A-OUT (R) TP753 TEST POINT INFORMATION :INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB. :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE. :USED TO INDICATE A TEST POINT WITH NO TEST PIN. :USED TO INDICATE A TEST POINT WITH A TEST PIN. JK751 AUDIO IN 2 SIF OUT 15 TU701 (TUNER UNIT) " = SMD REAR " P-ON+5V Q421 11 AUTO BIAS 5 EQ AMP SP/LP-ON IC301 AUDIO SIGNAL PROCESS P-ON+5V SWITCHING Q425 D-REC-OFF Q426 (PB=ON) Q422 BIAS OSC 6 78 MAIN CBA 8 4 3 80 PB-AUDIO SIGNAL 2 TUNER LINE 1 LINE 2 76 9 P R ALC REC AMP LPF REC-AUDIO SIGNAL SERIAL I/F 58 55 53 54 LINE AMP YCA-SDA YCA-SCL YCA-CS A-MUTE-H D-REC-H MUTE MOD-A SIF A-IN (L)-F A-IN (R)-F A-OUT (R) A-IN (R) A-IN (L) A-OUT (L) N-A-OUT N-A-IN DVD-A(R) DVD-A(L) DVD-A(R) DVD-A(L) DVD AUDIO SIGNAL 10 TO SERVO/SYSTEM CONTROL BLOCK DIAGRAM TO Hi-Fi AUDIO BLOCK DIAGRAM TO DVD VIDEO/AUDIO BLOCK DIAGRAM TO Hi-Fi AUDIO BLOCK DIAGRAM Mode : SP/REC Audio Block Diagram H9622BLA " = SMD TO AUDIO BLOCK DIAGRAM " 1-11-4 DVD-A(L) DVD-A(R) A-IN(L) A-IN(L)-F N-A-OUT A-IN(R) A-IN(R)-F SIF 11 12 7 9 6 69 71 73 74 57 L-CH INSEL NOR SW R-CH INSEL SIF DEMOD SAP DET 13 48 14 47 63 STEREO PLL PILOT DET L-CH PNR R-CH PNR P P R R SW NOISE LIM LIM SW NOISE PILOT CANCEL STEREO FILTER 62 SAP DEMOD SAP FILTER CONT IC451 (MTS/ SAP/ Hi-Fi AUDIO PROCESS/ Hi-Fi HEAD AMP) TEST POINT INFORMATION :INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB. :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE. :USED TO INDICATE A TEST POINT WITH NO TEST PIN. :USED TO INDICATE A TEST POINT WITH A TEST PIN. DEV DEV COMP VCO NOISE DET HOLD PULSE VCO COMP L-R DEMOD LPF MATRIX LPF ST/SAP SW MAIN CBA L-CH BPF COMP OUTPUT SELECT R-CH BPF DC dBX DEC LIM ALC MATRIX PB-AUDIO SIGNAL 34 33 MUTE DO DET ENV DET L R 54 37 38 27 24 26 1 39 49 77 4 80 2 78 MODE 40 OUT 23 RIPPLE FILTER SERIAL DATA DECODER REC-AUDIO SIGNAL CN253 Hi-Fi-A(R) Hi-Fi-COM Hi-Fi-A(L) 7 8 9 TO SERVO/SYSTEM CONTROL BLOCK DIAGRAM TO AUDIO BLOCK DIAGRAM TO SERVO/SYSTEM CONTROL BLOCK DIAGRAM TO SERVO/ SYSTEM CONTROL BLOCK DIAGRAM Mode : SP/REC Hi-Fi AUDIO (L) HEAD Hi-Fi AUDIO (R) HEAD CYLINDER ASSEMBLY (DECK ASSEMBLY) Hi-Fi-H-SW A-MUTE-H N-A-IN A-OUT (L) MOD-A A-OUT (R) ST/SAP-MODE NORMAL-L P-ON+9V IIC-BUS SDA IIC-BUS SCL DVD AUDIO SIGNAL Hi-Fi Audio Block Diagram H9622BLH AC1001 HOT A V F1001 1A 250V F FILTER LINE L1001 Q1008 BRIDGE RECTIFIER D1001 - D1004 HOT CIRCUIT. BE CAREFUL. Q1003 Q1001 NOTE : The voltage for parts in hot circuit is measured using hot GND as a common terminal. 1-11-5 7 8 4 2 A T001 V 3 4 2 1 11 12 13 14 15 16 17 18 19 20 Q031 COLD IC1002 +1.2V REG. IC1004 +3.3V REG. Q1006 Q052 Q055 Q1005 "This symbol means fast operating fuse." "Ce symbole reprèsente un fusible à fusion rapide." CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. ATTENTION : POUR UNE PROTECTION CONTINUE LES RISQES D'INCELE N'UTILISER QUE DES FUSIBLE DE MEMO TYPE. RISK OF FIRE -REPLACE FUSE AS MARKED. IC1001 ERROR VOLTAGE DET F MAIN CBA Q057 Q1011 Q1004 Q056 P-DOWN-L P-ON-L TO SERVO/SYSTEM CONTROL BLOCK DIAGRAM CN1001 1 2 3 4 5 7 8 9 6 17 EV+1.2V EV+1.2V EV+3.3V EV+3.3V EV+3.3V DVD-P-ON+5V EV+11V EV+11V DVD-P-ON+3.3V PWRCON TO DVD MAIN CBA UNIT CN401 AL+18V AL+33V AL+12V P-ON+9V AL+5V TIMER+5V P-ON+5V AL-30V -FL F1 F2 EV+3.3V DVD-P-ON+12V DVD-P-ON+3.3V DVD-P-ON+5V CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail. Power Supply Block Diagram H9622BLP 1-11-6 SLED MOTOR M M SPINDLE MOTOR TRAY-IN TS(+) TS(-) FS(+) FS(-) SP(+) SP(-) TRAY-IN GND SL(-) SL(+) PCM-SCLK A-MUTE ADAC-MD ADAC-MC ADAC-ML DRIVE CBA TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM TO DVD VIDEO/ AUDIO BLOCK DIAGRAM CN301 3 4 5 6 7 8 FOCUS SERVO SIGNAL 12 13 10 9 DVD MAIN CBA UNIT +3.3V 5 6 3 2 - + - + - + 1 14 8 7 1 23 6 4 5 3 1 2 25 24 27 26 VREF RESET 3 IC202 (OP AMP) + SLED MOTOR DRIVE 17 18 - + - - + - + SPINDLE MOTOR DRIVE TRACKING ACTUATOR DRIVE FOCUS ACTUATOR DRIVE IC301 (SERVO DRIVE) RESET 1 IC462 SLED SERVO SIGNAL +3.3V 12 11 14 13 15 16 2 IC461 TRACKING SERVO SIGNAL PCM-SCLK A-MUTE ADAC-MD ADAC-MC ADAC-ML 66 TRAY-IN 81 SL-AMP 143 SP-ROT DVD-PLAY DVD-STOP 76 SPDL DVD-POWER DVD-OPEN/CLOSE FP-DOUT(NU) FP-STB FP-DIN FP-CLK 75 SLD REMOTE 139 TD-OFST 147 TRACKING DRIVE 146 FD-OFST 148 FOCUS DRIVE 73 RESET 163 88 57 56 86 CN401 25 53 26 54 23 65 24 68 61 21 82 20 60 19 59 18 67 22 IC101 (MICRO CONTROLLER) SPINDLE SERVO SIGNAL 2 FP-STB 28 FP-DIN 1 FP-CLK DISPLAY-CLK DISPLAY-DATA DISPLAY-ENA SEGMENT GRID TO SERVO/SYSTEM CONTROL BLOCK DIAGRAM FIP FIP502 SW2002 STOP SW2003 PLAY EV+3.3V REMOTE-VIDEO DVD-POWER MAIN CBA 17 7 8 9 10 11 12 13 14 16 7G a b c d e f g h i 1G 23 IC571 (FIP DRIVER) REMOTE SENSOR RM2001 CN2003 CN2002 2 DVD-OPEN/CLOSE 2 1 1 EV+3.3V EV+3.3V SW2001 DVD OPEN/CLOSE DVD OPEN/CLOSE CBA TEST POINT INFORMATION :INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB. :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE. :USED TO INDICATE A TEST POINT WITH NO TEST PIN. :USED TO INDICATE A TEST POINT WITH A TEST PIN. CN1001 DVD-PLAY 25 DVD-STOP 26 DVD-POWER 23 OPEN/CLOSE 24 DVD-OPEN/CLOSE FP-DOUT(NU) 21 FP-STB 20 FP-DIN 19 FP-CLK 18 REMOTE 22 " = SMD ~ ~ " DVD System Control / Servo Block Diagram BLOCK DIAGRAMS H9622BLSD FS PICK-UP UNIT TS DETECTOR C D A B E F CD/DVD FS(+) FS(-) TS(+) TS(-) CD-LD DVD-LD PD-MONI GND(DVD-PD) GND(CD-PD) GND(LD) SDRAM IC503 (SDRAM) 29 35 22 26 ~ 39 49 2 12 ~ ~ CN201 2 3 1 4 CD 4 FS(+) FS(-) TS(+) TS(-) DVD 6 DATA RAM INST. ROM INTERRUPT CONTROLLER RF SIGNAL PROCESS CIRCUIT EXTERNAL MEMORY I/F TIMER ECC WATCH DOG TIMER 32BIT CPU DVD/CD FORMATTER SDRAM DATA(0-15) SDRAM ADDRESS(0-10) 83 CD/DVD 126 124 125 123 114 115 116 117 132 131 134 133 129 130 252 256 1 18 238 DVD MAIN CBA UNIT IC201 (SW) 1 3 Q253,Q254 CN201 10 AMP 8 AMP Q251,Q252 7 6 5 9 217 TO SYSTEM CONTROL/SERVO BLOCK DIAGRAM SDRAM DATA(0-15) SDRAM ADDRESS(0-11) IC101 (MICRO CONTROLLER) BCU CPU I/F DMA DECODER I/F TEST POINT INFORMATION :INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB. :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE. :USED TO INDICATE A TEST POINT WITH NO TEST PIN. :USED TO INDICATE A TEST POINT WITH A TEST PIN. CN201 16 18 17 15 14 12 19 ~ ~ ~ ~ " = SMD 192~212 READ MEMORY UMAC STREAM I/F 23~51 CPU I/F DEBUG BCU INST. ROM DATA RAM INST. ROM DATA RAM INST RAM DATA RAM 32BIT CPU REMOTE CONTROL WATCH DOG TIMER TIMER INTERRUPT CONTROLLER GENERAL I/O SERIAL I/O PROCESSOR DSP DECODER VIDEO I/F AUDIO I/F C Y Y Pb/Cb Pr/Cr FDQ (0-15) FADR (0-19) D/A D/A D/A D/A D/A DVD VIDEO SIGNAL NTSC/PAL ENCODER DATA(VIDEO/AUDIO) SIGNAL 151 152 158 149 156 177 170 171 169 1 9 16 29 36 38 45 25 48 TO DVD VIDEO /AUDIO BLOCK DIAGRAM TO DVD VIDEO /AUDIO BLOCK DIAGRAM FLASH ROM IC103 (FLASH ROM) VIDEO-Pb/Cb VIDEO-Pr/Cr VIDEO-C VIDEO-Y(I/P) VIDEO-Y(I) SPDIF PCM-BCK PCM-DATA PCM-LRCLK DATA(AUDIO) SIGNAL ~ ~ ~ 1-11-7 ~ " Digital Signal Process Block Diagram H9622BLD " = SMD 1-11-8 TO DVD SYSTEM CONTROL /SERVO BLOCK DIAGRAM TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM " PCM-SCLK A-MUTE ADAC-MD ADAC-MC ADAC-ML PCM-BCK PCM-DATA0 PCM-LRCLK SPDIF TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM 13 14 15 1 2 3 CN601 1 8 10 6 4 SERIAL CONTROL SERIAL PORT ZERO DETECT ENPHANCED MULTI-LEVEL DELTA-SIGMA MODULATOR 16 DVD MAIN CBA UNIT 4X/8X OVERSAMPLING DIGITAL FILTER /FUNCTION CONTROLLER CN1601 1 8 10 6 4 SYSTEM CLOCK VIDEO-Y(I) VIDEO-Y(I/P) VIDEO-C VIDEO-Pb/Cb VIDEO-Pr/Cr IC601 (AUDIO D/A CONVERTER) VIDEO-Y(I) VIDEO-Y(I/P) VIDEO-C VIDEO-Pb/Cb VIDEO-Pr/Cr WF4 DAC DAC WF5 TEST POINT INFORMATION :INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN THE PCB. :USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE. :USED TO INDICATE A TEST POINT WITH NO TEST PIN. :USED TO INDICATE A TEST POINT WITH A TEST PIN. 1 LPF+AMP LPF+AMP 4dB AMP R-CH L-CH 11 8 7 LPF LPF 4dB AMP 6 8 LPF LPF 4dB AMP 4dB AMP 1 3 LPF 4dB AMP IC1402 (VIDEO DRIVER) LPF 4dB AMP 3 IC1403 (VIDEO DRIVER) 2dB AMP 2dB AMP 2dB AMP 2dB AMP 2dB AMP CN601 19 14 16 15 13 DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER 2dB AMP 2dB AMP DRIVER 2dB AMP SPDIF DVD-A(L) DVD-A(R) DVD-A(R)-MUTE DVD-A-MUTE 10 11 15 14 13 7 6 5 CN1601 19 14 16 15 13 WF9 WF8 1 6 5 3 2 2 4 C Q1201 TO AUDIO BLOCK DIAGRAM DIGITAL AUDIO OUT MAIN CBA DVD-A(R) DVD-A(L) JK1202 TO VIDEO BLOCK DIAGRAM DVD AUDIO SIGNAL DVD-VIDEO Q1202 7 1 IC1201 (AMP) VIDEO-Pr/Cr OUT VIDEO-Pb/Cb OUT Q1204 +3.3V VREF WF7 Q1351 BUFFER 3 VIDEO-Y OUT Y JK1401 S-VIDEO OUT DATA(AUDIO) SIGNAL R1402 JK1403 WF6 DVD VIDEO SIGNAL DVD Video / Audio Block Diagram H9622BLVD SCHEMATIC DIAGRAMS / CBA’S AND TEST POINTS Standard Notes Notes: WARNING Critical components having special safety characteristics are identified with a # by the Ref. No. in the parts list and enclosed within a broken line (where several critical components are grouped in one area) along with the safety symbol # on the schematics or exploded views. Use of substitute replacement parts which do not have the same specified safety characteristics may create shock, fire or other hazards. Under no circumstances should the original design be modified or altered without written permission from Philips Consumer Electronics Company. Philips assumes no liability, express or implied, arising out of any unauthorized modification of design. Servicer assumes all liability. * Broken Line : 1. Do not use the part number shown on these drawings for ordering. The correct part number is shown in the parts list, and may be slightly different or amended since these drawings were prepared. 2. To maintain original function and reliability of repaired units, use only original replacement parts which are listed with their part numbers in the parts list section of the service manual. 3. How to read converged lines. 1-D3 Capacity change rate Standard temperature Temperature range (B) ±10% 20°C -25~+85°C (F) +30 - 80% 20°C –25~+85°C (SR) ±15% 20°C –25~+85°C (Z) ±22.5% 20°C –25~+85°C 4. 5. 6. 7. 8. Capacitors and transistors are represented by the following symbols. B C D 2 3 5.0 (2.5) Unit: Volts PLAY mode STOP mode < VCR Section > 1 (Bottom View) 2 5.0 Transistor or Digital Transistor The same voltage for PLAY, REC & DVD modes B (Top View) 1-D3 1 The same voltage for both PLAY & STOP modes Indicates that the voltage is not consistent here. (Top View) (Bottom View) + Electrolytic Capacitor C AREA B1 2 < DVD Section > 5.0 < PCB Symbols > 1-B1 Examples: (1). "1-D3" means that line number "1" goes to area "D3." (2). "1-B1" means that line number "1" goes to area "B1." All resistance values are indicated in ohms (K=103, M=106). Resistor wattages are 1/4W or 1/6W unless otherwise specified. All capacitance values are indicated in µF (P=10-6 µF). All voltages are DC voltages unless otherwise specified. Voltage indications PLAY and REC modes on the schematics are as shown below. 1 E AREA D3 A Capacitor Temperature Markings Mark 3 Distinction Area Line Number (1 to 3 digits) PLAY mode REC mode 5.0 DVD mode (2.5) < > Indicates that the voltage is not consistent here. 3 (Top View) PNP Transistor NPN Transistor < Schematic Diagram Symbols > Digital Transistor ECB ECB (Top View) (Top View) PNP Digital Transistor NPN Digital Transistor ECB ECB 1-12-1 H9622SC Main 1/8 Schematic Diagram Parts Location Guide < VCR Section > Ref No. Position CAPACITORS C023 E-4 C502 B-1 C505 D-1 C507 D-1 C508 D-3 C509 D-3 C511 E-3 C512 E-3 C514 D-3 C515 D-3 C521 E-3 C522 E-4 C523 C-4 C525 F-4 C527 E-4 C529 D-4 C530 D-4 C531 C-4 C532 C-4 C533 C-4 C534 C-4 C535 C-4 C536 C-4 C537 B-4 C541 F-3 C544 E-4 CONNECTORS CN501 A-4 CN502 F-4 CN504 A-4 DIODES D501 E-4 D510 F-3 D555 A-1 IC IC501 C-3 COILS L501 A-1 L502 E-3 L504 E-3 TRANSISTORS Q501 D-1 Ref No. Position TRANSISTORS Q506 A-2 RESISTORS R502 D-1 R503 D-1 R504 D-1 R507 D-3 R508 D-3 R511 E-4 R517 E-4 R518 E-4 R521 C-4 R523 D-4 R524 C-4 R525 B-3 R526 B-4 R527 B-3 R528 B-3 R530 B-2 R537 A-2 R542 A-1 R543 B-2 R544 B-4 R545 C-1 R546 C-1 R550 D-2 R610 C-1 R611 D-2 R616 D-4 R618 C-1 R619 C-2 R626 C-1 R640 F-2 SWITCH SW511 A-2 VARIABLE RESISTOR VR501 B-4 CRYSTAL OSCILLATORS X501 D-3 X502 D-3 TEST POINTS TP505 B-2 TP513 B-4 1-12-2 Main 1/8 Schematic Diagram < VCR Section > Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: 1 5.0 “ 1-12-3 “ = SMD THE SAME VOLTAGE FOR PLAY,REC & DVD MODES. IC501 KEY VOLTAGE CHART Pin No. Voltage 0.00 ~ 0.51V 0.51 ~ 0.92V 0.92 ~ 1.27V 1.27 ~ 1.61V 1.61 ~ 1.98V 1.98 ~ 2.39V 2.39 ~ 2.90V 2.90 ~ 3.60V 3.60 ~ 4.30V 4.30 ~ 5.00V PLAY MODE REC MODE (2.5) DVD MODE <0> INDICATES THAT THE VOLTAGE IS NOT CONSISTENT HERE. 2 ~ 3 5.0 1-12-4 KEY 1 (67 PIN) KEY 2 (66 PIN) POWER REW FF STOP/EJECT PLAY REC ---------------------------------------------KEY OFF DVD/VCR CH UP CH DOWN SENS-INH -----------------------------------------------------------------KEY OFF H9622SCM1 Main 2/8, Sensor & Power SW Schematic Diagram < VCR Section > Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: “ 1 “ = SMD 5.0 THE SAME VOLTAGE FOR PLAY,REC & DVD MODES. FIP502 MATRIX CHART 7G 6G 5G 4G 3G 2G 1G a a a a a SACD b b b c c c d d d e REPEAT A B ALL e e e f f f f f g g g a PLAY MODE 2 3 5.0 REC MODE (2.5) DVD MODE <0> INDICATES THAT THE VOLTAGE IS NOT CONSISTENT HERE. b ~ c d g h i 7G 6G 5G VCR REPEAT TITLE GROUP A B ALL f i i 1-12-5 4G 3G 2G i GROUP TITLE VCR PSCAN DVD d d A e e P f f M g g HD CHP TRK V REC CD b b c c 1G REC SACD CHP TRK PSCAN DVD A PM HD VCD c f a d g b e 1-12-6 H9622SCM2 Main 2/8 Schematic Diagram Parts Location Guide < VCR Section > Ref No. Position CAPACITORS C540 K-1 C550 J-4 C571 J-2 C572 J-2 C574 J-2 C701 I-1 C703 I-1 C704 I-1 C708 H-1 C709 H-1 CONNECTOR CN509 H-4 DIODES D502 G-3 D566 H-2 D567 H-2 IC IC571 J-3 COIL L701 H-1 TRANSISTORS Q566 H-3 Q567 H-3 RESISTORS R467 I-1 R531 K-1 R532 K-1 R533 J-1 R534 J-1 R535 J-1 R536 J-1 R540 K-1 R541 K-2 R571 J-3 R572 K-3 R573 H-2 R574 H-2 Ref No. Position RESISTORS R575 H-3 R576 H-3 R580 H-4 R585 I-4 R586 I-4 R587 I-4 R588 I-4 R590 I-4 R591 I-4 R593 H-4 R594 H-4 R600 G-3 R602 G-3 R603 G-3 R605 G-3 R701 H-1 R704 H-1 R705 H-1 R2025 J-3 SWITCHES SW502 H-4 SW505 I-4 SW508 I-4 SW509 I-4 SW512 J-1 SW513 I-4 SW514 I-4 SW515 I-4 SW516 I-4 MISCELLANEOUS FIP502 J-4 TU701 H-2 TEST POINTS TP502 I-4 TP506 K-1 TP507 K-1 1-12-7 Main 3/8 Schematic Diagram Parts Location Guide < VCR Section > Ref No. Position CAPACITORS C301 P-2 C302 P-2 C303 P-1 C304 P-1 C305 P-1 C307 Q-2 C308 Q-2 C309 Q-2 C310 Q-2 C311 Q-2 C312 Q-3 C313 Q-3 C314 Q-3 C315 Q-3 C316 Q-3 C317 Q-3 C318 Q-3 C319 Q-4 C320 Q-4 C321 Q-4 C322 Q-4 C324 P-4 C326 P-4 C327 P-4 C328 P-4 C329 P-4 C330 P-4 C331 O-4 C332 O-4 C333 P-4 C336 N-4 C339 N-3 C340 N-3 C341 N-3 C342 N-3 C343 N-3 C346 P-4 C401 N-2 Ref No. Position CAPACITORS C404 N-3 C405 N-2 C406 O-2 C407 O-2 C408 O-1 C409 O-1 C410 O-1 C411 O-1 C412 O-1 C413 P-1 C414 O-1 C422 O-1 C423 N-1 C424 N-1 C425 N-1 CONNECTOR CN253 M-4 IC IC301 N-2 COILS L251 N-3 L303 N-4 L304 N-4 L421 N-1 L422 N-2 TRANSISTORS Q301 Q-3 Q302 Q-4 Q421 N-1 Q422 N-1 Q425 N-1 Q426 N-1 RESISTORS R301 P-1 R302 P-2 R304 P-2 R306 Q-3 R307 Q-3 1-12-8 Ref No. Position RESISTORS R308 Q-3 R309 Q-3 R310 Q-4 R311 Q-4 R314 P-4 R315 P-4 R316 P-4 R317 P-4 R318 O-4 R319 O-4 R320 O-4 R321 O-4 R322 O-4 R323 O-4 R324 O-4 R327 N-3 R401 N-2 R402 N-2 R407 N-2 R408 N-2 R409 O-2 R410 O-1 R411 O-1 R412 O-1 R413 O-1 R414 O-1 R415 O-1 R416 O-2 R421 O-1 R422 N-1 R424 N-1 R425 N-1 R426 N-1 CRYSTAL OSCILLATOR X301 P-4 TEST POINTS TP301 P-1 TP302 O-4 Main 3/8 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: 1 5.0 THE SAME VOLTAGE FOR PLAY,REC & DVD MODES. 1-12-9 PLAY MODE REC MODE (2.5) DVD MODE <0> INDICATES THAT THE VOLTAGE IS NOT CONSISTENT HERE. 2 ~ 3 5.0 1-12-10 H9622SCM3 Main 4/8 Schematic Diagram < VCR Section > Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: “ “ = SMD 1 5.0 THE SAME VOLTAGE FOR PLAY,REC & DVD MODES. 1-12-11 PLAY MODE REC MODE (2.5) DVD MODE <0> INDICATES THAT THE VOLTAGE IS NOT CONSISTENT HERE. 2 ~ 3 5.0 1-12-12 H9622SCM4 Main 4/8 Schematic Diagram Parts Location Guide < VCR Section > Ref No. Position CAPACITORS C438 S-3 C439 U-2 C440 S-3 C441 U-2 C448 S-2 C449 S-2 C451 T-1 C452 T-2 C453 T-2 C454 U-2 C455 U-2 C456 U-2 C457 U-2 C458 U-2 C459 V-2 C460 V-2 C461 V-2 C462 V-2 C463 V-3 C465 V-3 C466 V-3 C467 V-3 C469 V-3 C470 V-4 C471 U-4 C472 U-4 C473 U-4 C474 U-4 C475 U-4 C476 U-4 C477 T-4 C478 T-4 C479 T-4 C480 T-4 C481 T-4 C483 T-4 C484 T-4 C485 T-4 C486 T-4 C487 S-4 C488 T-3 Ref No. Position CAPACITORS C489 S-3 C491 S-3 C492 S-3 C493 S-3 C494 S-3 C495 T-4 C496 S-3 C498 S-2 C499 S-2 IC IC451 S-2 COIL L451 V-3 RESISTORS R451 T-2 R452 T-2 R453 U-1 R454 T-2 R455 T-2 R456 U-2 R457 V-2 R458 V-3 R459 V-3 R462 T-4 R463 S-3 R464 S-3 R465 S-3 R466 S-3 R468 S-2 R469 S-2 R471 S-2 R472 V-3 R480 S-3 R481 S-2 R482 U-1 R483 U-1 R484 S-3 R485 S-2 R486 U-2 R487 U-2 1-12-13 Main 5/8 Schematic Diagram Parts Location Guide < VCR Section > Ref No. Position CAPACITORS C1201 X-1 C1202 X-1 C1205 Y-1 C1206 Y-1 C1207 Y-1 C1208 Y-1 C1221 Y-1 C1222 Y-1 C1223 Y-1 C1224 Z-1 C1245 Y-1 C1246 X-1 C1247 X-1 C1249 Y-1 C1351 AA-1 C1352 AA-1 C1354 AA-1 C1355 Z-1 C1394 Y-2 C1395 Y-2 C1403 Y-3 C1422 AA-2 C1423 Y-3 C1441 Y-3 C1442 AA-3 C1443 Z-3 C1461 X-3 C1462 AA-2 C1481 Y-3 C1482 AA-2 C1522 Y-2 C1524 Z-3 C1525 Y-3 C1531 Y-2 C1532 Y-2 Ref No. Position CAPACITORS C1535 Y-3 C1536 Y-3 C1537 Z-3 CONNECTOR CN1601 X-4 DIODE D1301 Y-2 ICS IC1201 Y-1 IC1402 Z-3 IC1403 Z-3 COILS L1350 Z-2 L1351 AB-1 L1401 AA-2 L1441 AA-2 L1442 AA-2 L1461 AA-2 L1481 AA-3 L1522 Y-2 TRANSISTORS Q1201 Z-1 Q1202 Z-1 Q1204 Z-1 Q1351 AA-1 Q1385 Y-2 RESISTORS R1205 X-1 R1206 Y-1 R1207 Y-1 R1208 Y-1 R1209 Y-1 R1210 Y-1 R1221 Y-1 R1222 Z-1 1-12-14 Ref No. Position RESISTORS R1223 Z-1 R1224 Z-1 R1225 Z-1 R1226 Z-1 R1236 Y-1 R1238 Y-1 R1240 Y-1 R1245 Y-1 R1351 AA-1 R1352 AA-1 R1353 AA-1 R1354 AA-1 R1355 AA-1 R1356 AB-1 R1392 X-2 R1396 Y-2 R1397 Y-2 R1401 Y-2 R1402 AA-3 R1403 Y-3 R1421 X-2 R1422 AA-2 R1441 Y-3 R1442 AA-2 R1443 AA-2 R1461 X-3 R1462 AA-2 R1481 Y-3 R1482 AA-3 MISCELLANEOUS JK1202 AB-1 JK1401 AB-2 JK1403 AB-3 Main 5/8 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: 1 5.0 THE SAME VOLTAGE FOR PLAY,REC & DVD MODES. 1-12-15 PLAY MODE REC MODE (2.5) DVD MODE <0> INDICATES THAT THE VOLTAGE IS NOT CONSISTENT HERE. 2 ~ 3 5.0 1-12-16 H9622SCM5 Main 6/8 Schematic Diagram < VCR Section > “ “ = SMD Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: 1 5.0 THE SAME VOLTAGE FOR PLAY,REC & DVD MODES. PLAY MODE REC MODE (2.5) DVD MODE <0> INDICATES THAT THE VOLTAGE IS NOT CONSISTENT HERE. 2 ~ 3 5.0 MAIN 6/8 Schematic Diagram Parts Location Guide Ref No. Position CAPACITORS C370 AC-3 C371 AC-3 C391 AF-3 C392 AF-3 C751 AF-2 C752 AF-2 C757 AD-3 C762 AD-3 C766 AE-3 C772 AF-2 C773 AF-2 C777 AE-3 C2016 AD-3 ICS IC751 AE-3 IC752 AC-3 COIL L771 AF-4 TRANSISTOR Q391 AF-3 RESISTORS R391 AF-3 R392 AF-3 R395 AF-3 R397 AF-3 R470 AD-2 R751 AF-2 R752 AF-1 R753 AF-1 R759 AC-3 R760 AC-1 R770 AF-2 R777 AF-3 R778 AF-3 MISCELLANEOUS JK751 AG-2 JK752 AG-1 JK753 AG-1 JK754 AG-1 JK755 AG-1 JK756 AG-2 TEST POINTS TP751 AF-2 TP753 AF-2 TP754 AF-2 1-12-17 1-12-18 H9622SCM6 Main 7/8 & DVD Open/Close Schematic Diagram < VCR Section > Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: “ “ = SMD 1 5.0 THE SAME VOLTAGE FOR PLAY,REC & DVD MODES. PLAY MODE REC MODE (2.5) DVD MODE <0> INDICATES THAT THE VOLTAGE IS NOT CONSISTENT HERE. 2 ~ 3 5.0 MAIN 7/8 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS RESISTORS C051 AL-3 R057 AL-3 C053 AK-3 R058 AK-3 C060 AK-3 R060 AJ-3 C1039 AI-3 R061 AK-3 C1040 AH-3 R062 AK-3 C1042 AI-2 R063 AK-3 C1070 AH-3 R073 AL-4 C2002 AK-1 R075 AL-4 C2004 AL-1 R092 AL-4 C2012 AL-1 R095 AL-4 CONNECTORS R702 AL-4 CN1001 AH-3 R1002 AH-3 CN2003 AL-1 R1025 AL-2 DIODES R1026 AL-2 D019 AK-3 R1044 AL-2 D052 AK-3 R1059 AK-2 D080 AK-3 R1068 AK-2 D081 AK-3 R1076 AK-2 D082 AK-3 R1077 AJ-2 D100 AI-1 R1078 AH-3 D101 AI-1 R1085 AI-3 D504 AL-4 R1086 AI-3 D701 AL-4 R1087 AH-3 D1031 AI-4 R1090 AI-3 D1036 AJ-3 R1091 AI-3 D1037 AK-3 R2001 AI-2 D1038 AK-3 R2002 AI-2 D1058 AL-2 R2003 AI-2 ICS R2005 AL-1 IC1002 AI-4 R2006 AI-2 IC1004 AI-3 R2016 AI-1 COIL R2028 AK-1 L2001 AK-1 R2031 AK-1 TRANSISTORS R2050 AI-2 Q052 AL-4 R2060 AI-2 Q055 AK-3 R2086 AI-2 SWITCHES Q056 AL-3 Q057 AK-3 SW2002 AJ-1 Q1004 AJ-2 SW2003 AJ-1 MISCELLANEOUS Q1005 AK-2 Q1006 AL-2 RM2001 AL-2 Q1011 AI-2 RESISTORS R056 AK-4 1-12-19 1-12-20 H9622SCM7 Main 8/8 Schematic Diagram < VCR Section > F A V CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. ATTENTION : POUR UNE PROTECTION CONTINUE LES RISQES D'INCELE N'UTILISER QUE DES FUSIBLE DE MÊME TYPE. RISK OF FIRE-REPLACE FUSE AS MARKED. "This symbol means fast operating fuse." "Ce symbole reprèsente un fusible à fusion rapide." 1-12-21 CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail. Voltage indications for PLAY, REC and DVD modes on the Schematic Diagrams are as shown below: “ “ = SMD 1 5.0 THE SAME VOLTAGE FOR PLAY,REC & DVD MODES. NOTE : The voltage for parts in hot circuit is measured using hot GND as a common terminal. PLAY MODE REC MODE (2.5) DVD MODE <0> INDICATES THAT THE VOLTAGE IS NOT CONSISTENT HERE. 2 ~ 3 5.0 MAIN 8/8 Schematic Diagram Parts Location Guide Ref No. Position Ref No. Position CAPACITORS COILS C013 AQ-4 L1001 AN-4 C017 AQ-4 L1004 AP-3 C018 AQ-4 L1007 AQ-2 C020 AQ-3 L1020 AQ-2 TRANSISTORS C021 AQ-3 C030 AQ-1 Q031 AQ-1 C1001 AN-3 Q1001 AP-3 C1002 AQ-3 Q1003 AO-3 C1003 AP-3 Q1008 AO-2 RESISTORS C1004 AO-3 C1005 AP-3 JC01 AR-1 C1006 AN-3 R031 AP-1 C1007 AQ-2 R032 AQ-1 C1008 AP-3 R034 AQ-1 C1013 AO-2 R037 AQ-4 C1014 AQ-2 R039 AQ-1 C1015 AQ-2 R041 AQ-1 C1018 AQ-2 R042 AQ-2 C1021 AQ-1 R043 AQ-1 C1023 AQ-3 R082 AQ-4 C1029 AO-2 R090 AQ-3 C1032 AO-2 R091 AQ-3 C1033 AO-1 R093 AR-4 C1038 AQ-2 R094 AR-4 DIODES R1004 AP-3 D013 AQ-4 R1005 AO-3 D015 AQ-4 R1006 AO-3 D016 AP-3 R1008 AO-3 D030 AQ-4 R1010 AO-3 D031 AQ-4 R1011 AP-3 D040 AQ-1 R1013 AR-2 D1001 AO-4 R1029 AO-3 D1002 AO-4 R1032 AO-2 D1003 AO-4 R1034 AO-2 D1004 AO-4 R1035 AP-2 D1007 AO-2 R1036 AO-2 D1008 AP-2 R1037 AO-2 D1010 AQ-3 R1038 AO-2 D1011 AP-3 R1039 AO-1 D1012 AP-3 R1042 AQ-2 D1016 AP-2 R1043 AO-4 D1017 AQ-1 R1094 AQ-2 D1018 AO-2 R1095 AQ-2 MISCELLANEOUS D1020 AP-2 D1022 AO-2 AC1001 AN-4 D1024 AP-2 F1001 AN-4 D1025 AO-2 GP1001 AN-3 IC SA1001 AN-3 IC1001 AP-1 T001 AP-4 COILS L009 AQ-3 1-12-22 H9622SCM8 Main CBA Top View F A V CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. ATTENTION : POUR UNE PROTECTION CONTINUE LES RISQES D'INCELE N'UTILISER QUE DES FUSIBLE DE MÊME TYPE. RISK OF FIRE-REPLACE FUSE AS MARKED. "This symbol means fast operating fuse." "Ce symbole reprèsente un fusible à fusion rapide." BHF300F01011A Power SW CBA Top View NOTE : The voltage for parts in hot circuit is measured using hot GND as a common terminal. BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED. ALSO , IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT SLOWLY , WHEN TROUBLESHOOTING THIS TYPE POWER SUPPLY CIRCUIT , A VARIABLE ISOLATION TRANSFORMER IS REQUIRED. Sensor CBA Top View DVD Open/Close CBA Top View CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail. TO SENSOR CBA (START-SENSOR) WF1 TP751 V-OUT BH9600F01012C BH9600F01012B BHF300F01011B TO SENSOR CBA (END-SENSOR) WF2 TP302 RF-SW Note: L1004 is positioned on the Cathode side of D1011 as shown below. WF3 TP301 C-PB D1011 L1004 TP513 CTL VR501 SW-P TP502 S-INH 1-12-23 1-12-24 BH9600F01012A Main CBA Bottom View F A V CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. ATTENTION : POUR UNE PROTECTION CONTINUE LES RISQES D'INCELE N'UTILISER QUE DES FUSIBLE DE MÊME TYPE. RISK OF FIRE-REPLACE FUSE AS MARKED. CAUTION ! Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. If Main Fuse (F1001) is blown, check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the power supply circuit to fail. "This symbol means fast operating fuse." BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER SUPPLY CIRCUIT , AN ISOLATION TRANSFORMER MUST BE USED. ALSO , IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT SLOWLY , WHEN TROUBLESHOOTING THIS TYPE POWER SUPPLY CIRCUIT , A VARIABLE ISOLATION TRANSFORMER IS REQUIRED. "Ce symbole reprèsente un fusible à fusion rapide." NOTE : The voltage for parts in hot circuit is measured using hot GND as a common terminal. WF9 PIN 19 OF CN1601 1-12-25 WF8 PIN 16 OF CN1601 WF7 PIN 14 OF CN1601 WF5 PIN 10 OF CN1601 WF6 R1402 WF4 PIN 8 OF CN1601 1-12-26 BH9600F01012A Main CBA Parts Location Guide Ref No. Position CAPACITORS C013 F-3 C017 F-3 C018 F-3 C020 F-3 C021 F-3 C023 F-1 C030 F-5 C051 F-2 C053 F-2 C060 F-2 C301 C-4 C302 C-4 C303 C-4 C304 D-4 C305 D-4 C307 C-3 C308 C-4 C309 C-4 C310 C-3 C311 B-5 C312 C-3 C313 A-3 C314 C-3 C315 D-3 C316 C-3 C317 D-3 C318 C-3 C319 C-3 C320 A-5 C321 B-3 C322 C-3 C324 C-3 C326 B-3 C327 C-3 C328 B-3 C329 B-3 C330 B-3 C331 B-3 C332 B-3 C333 B-3 C336 B-3 C339 B-4 C340 B-4 C341 B-4 C342 B-4 C343 B-4 C346 C-3 C370 A-5 C371 A-5 C391 E-5 C392 E-5 C401 C-4 C404 C-4 C405 C-4 C406 C-4 C407 C-4 C408 C-4 C409 C-4 C410 C-4 C411 C-4 C412 C-4 C413 C-4 C414 C-4 C422 D-4 Ref No. Position CAPACITORS C423 D-4 C424 C-4 C425 C-4 C438 A-4 C439 B-4 C440 A-4 C441 B-4 C448 B-4 C449 B-4 C451 B-4 C452 B-4 C453 B-4 C454 B-4 C455 B-4 C456 B-4 C457 B-4 C458 B-4 C459 B-4 C460 B-4 C461 B-3 C462 B-4 C463 B-3 C465 B-3 C466 B-3 C467 B-3 C469 B-3 C470 B-3 C471 B-3 C472 B-3 C473 B-3 C474 A-3 C475 A-3 C476 B-3 C477 A-3 C478 A-3 C479 A-3 C480 A-3 C481 A-3 C483 A-3 C484 A-3 C485 A-3 C486 A-3 C487 A-4 C488 A-4 C489 A-4 C491 A-3 C492 A-4 C493 A-4 C494 A-4 C495 A-3 C496 A-4 C498 B-4 C499 A-4 C502 C-1 C505 B-1 C507 B-1 C508 B-2 C509 B-2 C511 C-2 C512 B-2 C514 C-2 C515 C-2 C521 E-4 C522 E-3 Ref No. Position CAPACITORS C523 E-3 C525 E-2 C527 E-2 C529 C-2 C530 C-2 C531 D-2 C532 C-2 C533 C-2 C534 C-2 C535 D-2 C536 C-2 C537 A-2 C540 A-3 C541 E-2 C544 E-3 C550 D-1 C571 D-1 C572 D-1 C574 D-1 C701 A-5 C703 A-5 C704 A-5 C708 A-4 C709 A-4 C751 E-5 C752 E-5 C757 B-5 C762 C-5 C766 B-5 C772 G-5 C773 F-5 C777 B-5 C1001 G-3 C1002 F-3 C1003 G-4 C1004 G-3 C1005 G-4 C1006 G-3 C1007 F-4 C1008 G-4 C1013 G-4 C1014 F-4 C1015 E-3 C1018 F-5 C1021 F-4 C1023 F-4 C1029 G-4 C1032 G-5 C1033 G-5 C1038 F-4 C1039 G-2 C1040 G-2 C1042 G-2 C1070 G-2 C1201 C-5 C1202 C-5 C1205 C-5 C1206 C-5 C1207 C-5 C1208 C-5 C1221 B-5 C1222 B-5 C1223 F-5 C1224 G-5 1-12-27 Ref No. Position CAPACITORS C1245 B-5 C1246 C-5 C1247 C-5 C1249 B-5 C1351 G-5 C1352 G-5 C1354 G-5 C1355 G-5 C1394 C-5 C1395 D-5 C1403 E-4 C1422 D-4 C1423 E-4 C1441 E-4 C1442 E-4 C1443 E-5 C1461 E-4 C1462 E-5 C1481 E-4 C1482 E-5 C1522 E-4 C1524 E-4 C1525 D-4 C1531 E-4 C1532 E-4 C1535 E-4 C1536 E-4 C1537 E-4 C2002 C-1 C2004 D-1 C2012 C-1 C2016 B-5 CONNECTORS CN253 B-4 CN501 A-5 CN502 E-3 CN504 D-4 CN509 A-1 CN1001 G-1 CN1601 E-4 CN2003 G-1 DIODES D013 F-4 D015 F-4 D016 F-4 D019 F-2 D030 F-4 D031 F-3 D040 F-5 D052 F-2 D080 F-2 D081 F-2 D082 F-2 D100 A-3 D101 A-3 D501 B-2 D502 G-1 D504 G-3 D510 A-3 D555 C-3 D566 F-1 D567 F-1 D701 G-3 D1001 G-4 Ref No. Position DIODES D1002 G-4 D1003 G-4 D1004 G-4 D1007 G-4 D1008 F-4 D1010 F-3 D1011 G-4 D1012 G-4 D1016 F-5 D1017 D-3 D1018 G-4 D1020 F-4 D1022 G-4 D1024 G-5 D1025 G-5 D1031 G-2 D1036 G-2 D1037 G-2 D1038 F-2 D1058 F-1 D1301 D-5 ICS IC301 C-4 IC451 B-3 IC501 C-2 IC571 D-1 IC751 B-5 IC752 B-5 IC1001 F-5 IC1002 G-2 IC1004 G-2 IC1201 B-5 IC1402 E-4 IC1403 E-4 COILS L009 F-3 L251 B-3 L303 C-1 L304 D-4 L421 C-4 L422 D-4 L451 B-3 L501 C-1 L502 E-3 L504 E-2 L701 A-5 L771 B-5 L1001 G-4 L1004 G-4 L1007 F-4 L1020 F-4 L1350 G-5 L1351 G-5 L1401 F-5 L1441 F-5 L1442 F-5 L1461 F-5 L1481 F-5 L1522 E-4 L2001 C-1 TRANSISTORS Q031 F-5 Q052 F-3 Q055 F-2 Ref No. Position TRANSISTORS Q056 F-2 Q057 F-2 Q301 C-3 Q302 C-3 Q391 D-5 Q421 D-4 Q422 C-4 Q425 D-4 Q426 D-4 Q501 B-1 Q506 C-2 Q566 F-1 Q567 E-1 Q1001 G-4 Q1003 G-4 Q1004 G-3 Q1005 G-1 Q1006 G-2 Q1008 G-5 Q1011 G-2 Q1201 F-5 Q1202 F-5 Q1204 D-5 Q1351 G-5 Q1385 C-5 RESISTORS JC01 F-5 R031 F-5 R032 F-5 R034 F-5 R037 F-2 R039 F-5 R041 F-5 R042 F-5 R043 F-5 R056 F-2 R057 F-2 R058 F-2 R060 F-3 R061 F-2 R062 F-2 R063 F-2 R073 F-2 R075 F-2 R082 F-3 R090 F-3 R091 F-3 R092 G-2 R093 F-3 R094 F-2 R095 G-2 R301 D-4 R302 D-4 R304 D-3 R306 D-3 R307 C-3 R308 C-3 R309 C-3 R310 C-3 R311 B-3 R314 C-3 R315 B-3 R316 B-3 R317 B-3 Ref No. Position RESISTORS R318 B-3 R319 B-3 R320 B-3 R321 B-2 R322 A-2 R323 A-3 R324 A-3 R327 B-4 R391 D-5 R392 D-5 R395 D-5 R397 D-5 R401 C-4 R402 C-4 R407 C-4 R408 C-4 R409 C-4 R410 C-4 R411 C-4 R412 C-4 R413 C-4 R414 C-4 R415 C-4 R416 C-4 R421 D-4 R422 D-4 R424 D-4 R425 C-4 R426 D-4 R451 C-4 R452 B-4 R453 B-4 R454 B-4 R455 B-4 R456 B-4 R457 B-4 R458 B-4 R459 B-3 R462 A-3 R463 A-4 R464 A-4 R465 A-4 R466 A-4 R467 A-5 R468 B-4 R469 B-4 R470 B-4 R471 B-4 R472 B-3 R480 B-4 R481 B-4 R482 B-4 R483 B-4 R484 B-4 R485 B-4 R486 B-4 R487 B-4 R502 B-2 R503 B-2 R504 B-2 R507 B-2 R508 C-2 R511 E-2 R517 B-2 Ref No. Position RESISTORS R518 E-2 R521 C-2 R523 C-2 R524 C-2 R525 C-2 R526 C-2 R527 C-1 R528 A-1 R530 D-1 R531 E-2 R532 E-2 R533 E-2 R534 E-3 R535 E-3 R536 E-2 R537 B-2 R540 D-2 R541 C-1 R542 D-3 R543 B-1 R544 A-3 R545 B-1 R546 B-1 R550 B-1 R571 D-1 R572 D-1 R573 F-1 R574 F-1 R575 E-1 R576 E-1 R580 A-1 R585 B-1 R586 B-1 R587 B-1 R588 C-1 R590 E-1 R591 E-1 R593 A-1 R594 E-1 R600 E-1 R602 E-1 R603 E-1 R605 E-1 R610 B-1 R611 B-2 R616 C-2 R618 B-1 R619 B-1 R626 B-2 R640 A-3 R701 A-5 R702 F-2 R704 A-4 R705 A-4 R751 E-5 R752 E-5 R753 A-1 R759 A-5 R760 B-5 R770 F-5 R777 D-5 R778 B-5 R1002 D-1 R1004 G-3 Ref No. Position RESISTORS R1005 G-4 R1006 G-4 R1008 G-4 R1010 G-4 R1011 G-4 R1013 D-1 R1025 G-1 R1026 G-1 R1029 G-4 R1032 G-5 R1034 G-4 R1035 G-5 R1036 G-5 R1037 G-5 R1038 G-5 R1039 G-5 R1042 E-1 R1043 G-4 R1044 G-1 R1059 G-1 R1068 G-2 R1076 G-1 R1077 G-2 R1078 G-1 R1085 G-2 R1086 G-2 R1087 G-2 R1090 G-3 R1091 G-3 R1094 F-4 R1095 F-4 R1205 C-5 R1206 C-5 R1207 B-5 R1208 C-5 R1209 B-5 R1210 B-5 R1221 B-5 R1222 B-5 R1223 B-5 R1224 B-5 R1225 E-4 R1226 F-5 R1236 D-5 R1238 D-5 R1240 D-5 R1245 C-5 R1351 G-5 R1352 G-5 R1353 G-5 R1354 G-5 R1355 G-5 R1356 G-5 R1392 C-5 R1396 C-5 R1397 C-5 R1401 E-4 R1402 D-4 R1403 E-4 R1421 E-4 R1422 F-5 R1441 E-4 R1442 F-5 R1443 E-5 1-12-28 Ref No. Position RESISTORS R1461 E-4 R1462 F-5 R1481 E-4 R1482 F-5 R2001 G-1 R2002 G-1 R2003 G-1 R2005 C-1 R2006 G-1 R2016 G-1 R2025 E-1 R2028 C-1 R2031 C-1 R2050 G-1 R2060 G-1 R2086 F-1 SWITCHES SW502 F-1 SW505 C-1 SW508 B-1 SW509 C-1 SW511 B-1 SW512 E-2 SW513 E-1 SW514 E-1 SW515 B-1 SW516 B-1 SW2002 G-1 SW2003 G-1 VARIABLE RESISTOR VR501 A-2 CRYSTAL OSCILLATORS X301 B-3 X501 B-2 X502 C-2 MISCELLANEOUS AC101 G-3 F1001 G-3 FIP502 D-1 JK751 F-5 JK752 E-5 JK753 A-1 JK754 A-1 JK755 A-1 JK756 G-5 JK1202 G-5 JK1401 F-5 JK1403 F-5 RM2001 C-1 SA1001 G-3 T001 F-5 TU701 A-4 TEST POINTS TP301 A-3 TP302 A-3 TP502 E-1 TP505 A-3 TP506 F-3 TP507 A-3 TP513 A-2 TP751 F-5 TP753 E-5 TP754 F-5 DVD Main 1/3 Schematic Diagram < DVD Section > “ “ = SMD Voltage indications for PLAY and STOP modes on the Schematic Diagrams are as shown below: 1 5.0 2 ~ 3 5.0 (2.5) PLAY MODE STOP MODE THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY & STOP MODES. IS NOT CONSISTENT HERE. 1-12-29 1-12-30 H9622SCD1 DVD Main 2/3 Schematic Diagram < DVD Section > “ “ = SMD Voltage indications for PLAY and STOP modes on the Schematic Diagrams are as shown below: 1 5.0 2 ~ 3 5.0 (2.5) PLAY MODE STOP MODE THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY & STOP MODES. IS NOT CONSISTENT HERE. 1-12-31 1-12-32 H9622SCD2 IC101 VOLTAGE CHART PIN.NO PLAY STOP 1 ~ ~ 2 ~ 3 0 4 PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY STOP PIN.NO PLAY 33 ~ ~ 65 0 0 97 ----- ----- 129 2.3 2.3 161 ~ 34 3.4 3.4 66 3.4 3.5 98 3.4 3.4 130 2.3 2.3 162 0 35 0 0 67 3.2 3.2 99 0.9 0.8 131 2.3 2.3 163 ~ ~ 36 ~ ~ 68 0 0 100 0 0 132 2.4 2.3 164 5 ~ ~ 37 ~ ~ 69 ----- ----- 101 2.4 2.4 133 2.4 2.4 6 3.4 3.4 38 0.4 0.3 70 3.4 3.4 102 2.2 2.2 134 2.4 7 ~ ~ 39 ~ ~ 71 ----- ----- 103 1.9 1.9 135 2.3 8 ~ ~ 40 ~ ~ 72 ----- ----- 104 0.4 0.3 136 9 0 0 41 ~ ~ 73 3.4 3.4 105 0 0 10 ~ ~ 42 ~ ~ 74 0 0 106 1.7 11 ~ ~ 43 ~ ~ 75 1.7 1.8 107 3.4 12 3.4 3.4 44 1.3 1.3 76 2.3 1.8 108 ----- 13 ~ ~ 45 ~ ~ 77 ----- ----- 109 14 ~ ~ 46 ~ ~ 78 ----- ----- 15 ~ ~ 47 ~ ~ 79 ----- ----- 16 0 0 48 3.4 3.4 80 3.4 17 ~ ~ 49 0 0 81 0.1 3.4 STOP PIN.NO PLAY STOP PIN.NO PLAY STOP 3.4 193 ~ ~ 225 3.4 3.4 0 0 194 ~ ~ 226 ~ ~ 1.8 1.8 195 ~ ~ 227 ~ ~ 0 0 196 3.4 3.4 228 ~ ~ 165 1.7 1.8 197 ~ ~ 229 0 0 2.4 166 1.7 1.7 198 ~ ~ 230 ~ ~ 2.3 167 3.4 3.4 199 ~ ~ 231 3.4 3.4 2.3 2.3 168 0 0 200 ~ ~ 232 1.3 1.6 137 2.3 2.3 169 1.8 1.8 201 0 0 233 ~ ~ 1.7 138 2.3 2.3 170 1.7 1.7 202 3.4 3.4 234 1.9 2.3 3.4 139 1.7 1.7 171 1.3 0.1 203 ~ ~ 235 0 0 ----- 140 ----- ----- 172 1.3 1.3 204 ~ ~ 236 1.3 1.3 ----- ----- 141 3.4 3.4 173 0 0 205 0 0 237 ~ ~ 110 1.9 1.9 142 1.3 1.3 174 ----- ----- 206 ~ ~ 238 ~ ~ 111 1.9 1.9 143 2.1 1.7 175 ----- ----- 207 ~ ~ 239 3.4 3.4 0.1 112 1.7 1.7 144 2.2 2.2 176 ----- ----- 208 ~ ~ 240 3.4 3.3 0.1 113 1.7 1.7 145 0 0 177 1.8 1.7 209 3.4 3.4 241 1.9 1.9 18 ~ ~ 50 ~ ~ 82 2.8 2.8 114 1.7 1.7 146 1.7 1.7 178 3.4 3.5 210 ~ ~ 242 0 0 19 3.4 3.4 51 ~ ~ 83 0.1 0.1 115 1.7 1.7 147 1.8 1.7 179 0 0 211 ~ ~ 243 1.9 1.9 20 0 0 52 0.8 0.8 84 3.4 3.4 116 1.7 1.7 148 1.7 1.7 180 ----- ----- 212 ~ ~ 244 3.4 3.3 21 ----- ----- 53 0 0 85 0.1 0.1 117 1.7 1.7 149 0.6 0.5 181 ----- ----- 213 0 0 245 3.4 3.4 22 3.5 3.5 54 0 0 86 3.6 3.4 118 3.4 3.4 150 3.4 3.4 182 ----- ----- 214 ----- ----- 246 3.4 3.4 23 ~ ~ 55 1.4 1.4 87 0 0 119 2.0 2.0 151 0.5 0.6 183 3.5 3.5 215 ----- ----- 247 0 0 24 ~ ~ 56 3.4 3.4 88 3.5 0.1 120 1.7 1.7 152 0.5 0.4 184 ----- ----- 216 3.4 3.4 248 3.3 3.4 25 ~ ~ 57 3.5 3.5 89 1.3 1.3 121 1.5 1.5 153 1.4 1.3 185 ----- ----- 217 ~ ~ 249 3.2 3 26 1.3 1.3 58 ----- ----- 90 ----- ----- 122 0 0 154 1.4 1.3 186 ----- ----- 218 0 0 250 0 0 27 ~ ~ 59 3.4 3.4 91 ----- ----- 123 0.3 0.1 155 2.4 2.4 187 ----- ----- 219 1.3 1.3 251 3.2 3.0 28 3.4 3.4 60 3.4 3.4 92 ----- ----- 124 1.2 0.1 156 3.4 3.4 188 ----- ----- 220 ~ ~ 252 ~ ~ 29 0 0 61 3.5 3.5 93 0 0 125 0.3 0.1 157 0 0 189 ----- ----- 221 ~ ~ 253 0 0 62 3.4 3.4 94 ----- ----- 126 0.1 0.1 158 0.9 0.9 190 3.4 3.5 222 0 0 254 ~ ~ 0 0 95 ----- ----- 127 2.3 2.3 159 3.4 3.4 191 0 0 223 ~ ~ 255 3.4 3.4 96 ----- ----- 128 1.7 1.7 160 0 0 192 ~ ~ 224 ~ ~ 256 ~ ~ 30 ~ ~ 31 ~ ~ 32 ~ ~ 63 64 0 0 1-12-33 1-12-34 DVD Main 3/3 Schematic Diagram < DVD Section > “ “ = SMD Voltage indications for PLAY and STOP modes on the Schematic Diagrams are as shown below: 1 5.0 2 ~ 3 5.0 (2.5) PLAY MODE STOP MODE THE SAME VOLTAGE FOR INDICATES THAT THE VOLTAGE BOTH PLAY & STOP MODES. IS NOT CONSISTENT HERE. 1-12-35 1-12-36 H9622SCD3 WAVEFORMS NOTE: Input VCR: COLOR BAR SIGNAL (WF1~WF3) DVD: POWER ON (STOP) MODE (WF4~WF6) CD: 1kHz PLAY (WF7~WF9) WF 1 TP751 WF4 V-OUT E-E 10µs 50mV x 10 WF1 UPPER TP751 WF2 LOWER TP302 V-OUT RF-SW 0.1V x 10 0.5V x 10 50µs WF3 UPPER TP301 WF2 LOWER TP302 C-PB RF-SW 10mV x 10 0.5V x 10 5ms Pin 8 of CN1601 VIDEO-Y WF5 20µs 20 Pin 10 of CN1601 VIDEO-C WF6 0.2V WF7 0.2V 20µs 20 Pin 6 of IC1402 VIDEO-CVBS 0.5V 1-13-1 AUDIO-L WF8 1V 0.5ms Pin 16 of CN1601 AUDIO-R WF9 20µs 20 Pin 14 of CN1601 1V 0.5ms Pin 19 of CN1601 SPDIF 1V 0.1µss 0.1 H9622WF 1-14-1 Hi-Fi AUDIO (L) HEAD Hi-Fi AUDIO (R) HEAD VIDEO (R)2 HEAD VIDEO (L)2 HEAD VIDEO (L)1 HEAD VIDEO (R)1 HEAD DRUM MOTOR M PG SENSOR CYLINDER ASSEMBLY LOADING MOTOR FULL ERASE HEAD FE HEAD CONTROL HEAD AUDIO HEAD AUDIO ERASE HEAD AC HEAD ASSEMBLY (DECK ASSEMBLY) M 1 2 3 4 5 6 FRONT AUDIO IN (R) CAPSTAN MOTOR M CAPSTAN MOTOR CN504 AE-H AE-H/FE-H A-COM A-PB/REC CTL(+) CTL(-) VIDEO IN AUDIO IN (L) 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 CN253 V(R)-1 V-COM V(L)-1 V(L)-2 V-COM V(R)-2 Hi-Fi-A(R) Hi-Fi-COM Hi-Fi-A(L) CN502 AL+12V(1) P-ON+5V C-FG C-F/R C-CONT GND LM-FWD/REV D-CONT D-PFG GND AL+12V AL+18V CN501 1 FE-H 2 FE-H GND S-VIDEO AUDIO OUT OUT (R) VIDEO IN AUDIO IN (L) VIDEO OUT REAR AUDIO OUT (R) SENSOR CBA (BHF300F01011A,B) SENSOR CBA (BHF300F01011A,B) AC CORD MAIN CBA (BH9600F01012A) AUDIO IN (R) W012 CN509 1 POWER-LED 2 KEY-1 3 GND CN508 1 POWER SW CBA 2 (BH9600F01012B) 3 CN2003 CN2002 W011 1 EV+3.3V 1 DVD OPEN/CLOSE CBA 2 DVD-OPEN/CLOSE 2 (BH9600F01012C) AUDIO OUT (L) AUDIO OUT (L) VIDEOPr/Cr VIDEO-Y VIDEOPb/Cb 1 2 3 4 5 6 7 8 9 10 11 12 TO DVD MAIN CBA 13 UNIT CN401 14 (W001) 15 16 17 18 19 20 21 22 23 24 25 26 27 1 2 3 4 5 6 7 8 TO DVD 9 MAIN CBA UNIT CN601 10 (W003) 11 12 13 14 15 16 17 18 19 CN1601 VIDEO-Y(I) I/P-SW NU VODEO-Pr/Cr GND VIDEO-Pb/Cb GND VIDEO-Y(I/P) GND VIDEO-C GND GND DVD-A-MUTE DVD-A(L) DVD-A(R)-MUTE DVD-A(R) AUDIO+5V AUDIO+5V SPDIF ANT-OUT ANT-IN CN1001 EV+1.2V EV+1.2V EV+3.3V EV+3.3V EV+3.3V P-ON+3.3V P-ON+5V EV+11V EV+11V GND GND GND GND GND GND GND PWRCON FP-CLK FP-DIN FP-STB FP-DOUT(NU) REMOTE DVD-POWER DVD-OPEN/CLOSE DVD-PLAY DVD-STOP OUTPUT-SELECT DIGITAL AUDIO OUT TO WIRING DIAGRAM WIRING DIAGRAM < VCR SECTION > H9622WI DVD MECHA SLED MOTOR SPINDLE MOTOR M M 1-14-2 PICK UP UNIT DETECTOR 7 9 11 2 3 6 5 4 DRIVE CBA TRAY-IN TS FS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 3 4 5 6 7 8 CN201 TS(+) FS(+) FS(-) TS(-) GND(CD-PD) GND(DVD-PD) PD-MONI DVD-LD GND(LD) CD-LD GND F VREF E B C A D CD/DVD P-ON+5V CN301 SP(+) SP(-) TRAY-IN GND SL(-) SL(+) DVD MAIN CBA UNIT CN601 VIDEO-Y(I) I/P-SW NU VODEO-Pr/Cr GND VIDEO-Pb/Cb GND VIDEO-Y(I/P) GND VIDEO-C GND GND DVD-A-MUTE DVD-A(L) DVD-A(R)-MUTE DVD-A(R) AUDIO+5V AUDIO+5V SPDIF CN401 EV+1.2V EV+1.2V EV+3.3V EV+3.3V EV+3.3V P-ON+3.3V P-ON+5V EV+11V EV+11V GND GND GND GND GND GND GND PWRCON FP-CLK FP-DIN FP-STB FP-DOUT(NU) REMOTE DVD-POWER DVD-OPEN/CLOSE DVD-PLAY DVD-STOP OUTPUT-SELECT 1 2 3 4 5 6 7 TO MAIN CBA 8 CN1601 9 (W003) 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11 TO MAIN CBA 12 CN1001 13 (W001) 14 15 16 17 18 19 20 21 22 23 24 25 26 27 TO WIRING DIAGRAM WIRING DIAGRAM < DVD SECTION > H9622WID SYSTEM CONTROL TIMING CHARTS [ VCR Section ] Mode SW : LD-SW LD-SW Position detection A/D Input voltage Limit (Calculated voltage) Symbol 3.76V~4.50V (4.12V) EJ 4.51V~5.00V (5.00V) CL 0.00V~0.25V (0.00V) SB 1.06V~1.50V (1.21V) TL 0.66V~1.05V (0.91V) FB 1.99V~2.60V (2.17V) SF 1.51V~1.98V (1.80V) SM 3.20V~3.75V (3.40V) AU 0.26V~0.65V (0.44V) AL 4.51V~5.00V (5.00V) SS 2.61V~3.19V (2.97V) RS Note: Note: EJ RS: Loading FWD (LM-FWD/REV “H”) RS EJ: Loading REV (LM-FWD/REV “L”) Stop (A) = Loading Stop (B) = Unloading Note: Symbol EJ CL SB TL FB SF SM AU AL SS RS Loading Status Eject Eject ~ REW Reel REW Reel ~ Stop(B) Stop(B) ~ Brake Cancel Brake Cancel ~ FF / REW FF / REW ~ Stop(M), (FF / REW) Stop(M), (FF / REW) ~ Stop(A) Stop(A) ~ Play / REC Play / REC ~ Still / Slow Still / Slow ~ RS (REW Search) RS (REW Search) 1-15-1 H9622TI Still/Slow Control Frame Advance Timing Chart 1) SP Mode 18 RF-SW The first rise of RF-SW after a rise in F-AD signal F-AD (Internal Signal) AT C-DRIVE "H" "H" "Z" "L" "L" Stop detection (T2) Acceleration Detection (T1) Slow Tracking Value ST PB CTL BL Reversal Limit Value 20ms 27 C-F/R 79 H-A-SW 78 ROTA STILL FRAME ADVANCE STILL Fig. 1 1-15-2 H9622TI 2) LP/SLP Mode 18 RF-SW The first rise of RF-SW after a rise in F-AD signal F-AD (Internal Signal) AT "H" C-DRIVE "H" "Z" "L" "L" Stop detection (T2) Acceleration Detection (T1) Slow Tracking Value ST PB CTL BL Reversal Limit Value 20ms 27 C-F/R 79 H-A-SW 78 ROTA STILL FRAME ADVANCE STILL Fig. 2 1-15-3 H9622TI EJ 0.2S CL SB CASS.LOAD 0.1S LD-FWD 0.2S 0.7S 0.2S SB LD-REV 1.5S (2H) 2.5S (4H) TL 0.2S 0.2S 1.2S LD-FWD FB TL 0.2S 0.4S STOP 0.2S SM SF LD-FWD 0.2S 0.2S LD-FWD SF SM AL AU LD-REV 0.5S SM 40mS 0.4S AU LD-REV 20mS 0.2S STOP(A) AL AU 0.2S 0.2S PLAY 0.8S 0.3S PLAY SS LD-FWD REW RS RS 0.3S RS 0.2S AL SS AU LD-REV FF FS LD-FWD AL 1.0S FS PLAY PLAY PLAY STILL (SLOW) SS AL LD-REV PLAY 0.2S AU LD-FWD PLAY 0.5S Refer to STILL/ SLOW TIMING CHART Fig. 1, 2. STILL(SLOW) AL STOP(A) STOP 0.8S (2H) 1.2S (4H) 40mS AU SM LD-REV 0.4S STOP /EJECT 0.2S 0.3S PLAY 1. EJECT (POWER OFF) -> CASSETTE IN (POWER ON) -> STOP(B) -> STOP(A) -> PLAY -> RS -> FS -> PLAY -> STILL -> PLAY -> STOP(A) PIN NO. 74 LD-SW CL/SS EJ AU RS SF SM TL FB AL SB 21 LM-FWD "M" /REV ON ON "Z" C-DRIVE 27 C-F/R DRUM ROTATION D-PB A-MUTE-H 22 P-ON 7 23 24 D-REC-H 77 TV/VCR DISPLAY ST-S/ END-S "OFF" POWER -OFF PAUSE (SLOW) LD-FWD PLAY LD-FWD 0.2S 20mS H9622TI 1-15-4 EJECT Fig. 3 SM FB SM SF LD-FWD FF 0.2S SF TL FB 0.2S SF REV 1.0S FF AU SM STOP 0.4S LD-REV 40mS SM AL AU 0.5S LD-FWD STOP(A) LD-REV SF TL FB REW 20mS 0.2S 0.2S FB SM SF LD-FWD REW 0.2S SF LD-REV 1.0S STOP /EJECT REW STOP /EJECT LD-FWD LD-REV STOP 40mS 0.4S SM AL AU SM AU 0.5S REC AL 0.2S AU LD-FWD REC 1.0S 20mS 0.2S STOP(A) REC 2.5S Short REV LD-REV AL AU SS 0.2S REC PAUSE SS RS LD-FWD PAUSE AL LD-FWD REC 1.2S 1.5S SS RS REC PAUSE REC or PAUSE REC STOP /EJECT LD-FWD 2. STOP(A) -> FF -> STOP(A) -> REW -> STOP(A) -> REC -> PAUSE -> PAUSE or REC -> STOP(A) -> EJECT PIN NO. 74 LD-SW CL/SS EJ AU RS SF SM TL FB AL SB 21 LM-FWD "M" /REV ON ON "Z" C-DRIVE 27 C-F/R DRUM ROTATION A-MUTE-H 22 P-ON 7 23 D-PB 24 D-REC-H 77 TV/VCR DISPLAY FF LD-REV LD-REV AU SM 0.4S AL 0.2S LD-FWD 0.5S AL AU SS LD-REV 40mS LD-REV 20mS SB 0.2S LD-REV FB TL SF STOP /EJECT 0.2S STOP(A) STOP 0.5S 0.2S 0.5S 0.1S CASS. UNLD ST-S/ END-S EJECT "ON" CL EJ H9622TI 1-15-5 STOP(A) STOP Fig. 4 [ DVD Section ] Tray Close ~ Play / Play ~ Tray Open Tray Close Disc Rotation Play Disc Stop Tray Open 3.3V Tray IN (TL221) Sled Drive (TP303) 0V 1.65V 0V Disc Drive (TP301) 1.65V Focus Drive (TP304) 1.65V 0V 0V Tracking Drive (TP302) 1.65V 0V 1-15-6 H9622TI IC PIN FUNCTION DESCRIPTIONS [ VCR Section ] Pin IN/ No. OUT Signal Name Function Active Level 22 OUT P-ON-L Power On Signal to Low L 23 Not Used - 24 OUT D-REC-H Delayed Record Signal H 25 OUT HiFi-H-SW HiFi Audio Head Switching Pulse H/L DVD26 OUT POWER DVD Power Control Signal H 27 OUT C-F/R Capstan Motor FWD/REV Control Signal (FWD=”L”/ REV=”H”) H/L 28 OUT C-CONT Capstan Motor Control Signal PWM 29 OUT D-CONT Drum Motor Control Signal PWM 30 - N.U. Not Used - 31 - VDD VDD - 32 OUT OSCO Main Clock Output 14.31818MHz - 33 IN OSCI Main Clock Input 14.31818MHz - 34 - VSS VSS IN XI Sub Clock Input 32.768 MHz - IC501( SERVO / SYSTEM CONTROL IC ) “H” ≥ 4.5V, “L” ≤ 1.0V Pin IN/ No. OUT 1 2 IN IN Signal Name Function Power Voltage P-DOWN -L Down Detector Signal REC-SAFSW Recording Safety SW Detect (With Record tab = ”L”/ With out Record tab = ”H”) Active Level L - N.U. H/L T-REEL Take Up Reel Rotation Signal N.U. Not Used - REMOTEVIDEO Remote Control Sensor L 6 DISPLAYOUT CLK 7seg. Driver IC Clock Control Output Signal H/L 7 OUT A-MUTE-H Audio Mute Control Signal (Mute = “H”) 8 DISPLAYOUT DATA 7seg. Driver IC Data Control Output Signal DISPLAYOUT ENA 7seg. Driver IC Enable Control Output Signal L 35 36 OUT XO Sub Clock Output 32.768 MHz - 37 Operation Mode Selecting Input Signal - VIDEO38 OUT OUT Composite Video Signal Output - 39 - Vss2 Vss2 - 40 IN VIDEO-IN Composite Video Signal Input - 41 IN C-SYNC Composite Synchronized Pulse PULSE 42 - VDD2 VDD2 - 43 IN AFCC Low Path Filter Input Signal For AFC - 44 OUT AFCLPF Low Path Filter Output Signal For AFC - 45 OUT INSEL-2 Input Select “H”=DISC Ch “L”=Ch except DISC H/L OUTPUT46 OUT SELECT Output Select H/L 3 IN 4 - 5 IN 9 PULSE H H/L 10 - N.U. Not Used - 11 - N.U. Not Used - IN/ IIC-BUS12 OUT SDA IIC BUS Control Data H/L IIC-BUS13 OUT SCL IIC BUS Control Clock H/L 14 OUT YCA-SCL YCA IC Control Clock H/L 15 OUT YCA-SDA YCA IC Control Data H/L 16 OUT YCA-CS YCA IC Control Chip Select H/L 17 Not Used - N.U. 18 OUT RF-SW H/L 19 OUT D-V SYNC Dummy V-sync Output H/Hi-z 20 System Reset Signal (Reset=”L”) L Loading Motor FWD/ REV Output H/Z/L RESET LM-FWD/ 21 OUT REV SXI - Video Head Switching Pulse IN IN 1-16-1 H9622PIN Pin IN/ No. OUT 47 IN 48 - 49 50 IN - Signal Name Function D-PFG Drum PG/FG Input Signal N.U. Not Used C-FG Capstan Motor Rotation Detection Pulse AFG Active Level Pin IN/ No. OUT PULSE PULSE Signal Name 72 - N.U. Not Used - 73 - N.U. Not Used - 74 - N.U. Not Used - 75 - N.U. Not Used - 76 OUT CONV-SW RF Conv. Output Channel Switching Signal 3ch=”Hi-z”, 4ch=”L” Hi-z/L 77 OUT VCR/TV RF Conv. ON/OFF Signal (TV="L"/ VCR="H") H/L 78 OUT C-ROTA Color Phase Rotary Changeover Signal H/L Video Head Amp Switching Pulse H/L GND - 51 OUT VRO Servo Standard Voltage Output - 52 IN VRI Servo Standard Voltage Input - 53 - AVss AVSS - 54 IN CTLA CTL Amp. AC GND - 55 - AVDD AVDD - 79 OUT H-A-SW 80 56 IN/ CTL (+) OUT Playback/Record Control Signal (+) - 57 IN/ CTL (-) OUT Playback/Record Control Signal (-) - Amp. Output Control Signal for Test Point - Audio Mode Input HiFi=”L”/ Normal=”H” A/D 58 OUT CTL 59 IN HiFi/NORIN 60 IN DVD-POW- DVD Power Monitor Signal (P-off="L", PMONITOR on="H") 61 IN ST/SAP-IN Tuner Stereo/Sap Detector Signal Input A/D 62 IN END-S Tape End Position Detect Signal A/D 63 IN AFC Automatic Frequency Control Signal A/D 64 IN V-ENV Video Envelope Comparator Signal A/D A/D IN Head Amp H-A-COMP Comparator Signal H/L Notes: Abbreviation for Active Level: PWM -----Pulse Wide Modulation A/D--------Analog - Digital Converter H/L 65 IN PG-DELAY Video Head Switching Pulse Signal Adjusted Voltage 66 IN KEY-2 A/D Key Data Signal 2 A/D 67 IN KEY-1 A/D Key Data Signal 1 A/D 68 IN LD-SW Deck Mode Position Detector Signal A/D 69 IN ST-S Tape Start Position Detector Signal A/D VCR Mode LED Signal Output H/L DVD Mode LED 71 OUT DVD-H-IND Signal Output H/L 70 OUT DVD-L-IND Active Level Function 1-16-2 H9622PIN [ DVD Section ] IC571 [ PT6313-S-TP ] Pin No. IN/ OUT Signal Name 1 IN FP-CLK Clock Input 2 IN FP-STB Serial Interface Strobe 3 - N.U. Not Used 4 - N.U. Not Used 5 - VSS GND 6 - VDD Power Supply 7 OUT a 8 OUT b 9 OUT c 10 OUT d 11 OUT e 12 IN f 13 IN g 14 15 16 Name Function Segment Output OUT h - VEE OUT i 17 7G 18 6G 19 5G 20 OUT 4G 21 3G 22 2G 23 1G Pull Down Level Segment Output Grid Output 24 - VDD Power Supply 25 - VSS GND 26 IN OSC Oscillator Input 27 - N.U. Not Used 28 IN FP-DIN Serial Data Input 1-16-3 H9622PIN LEAD IDENTIFICATIONS 2SA1175(J,H,F) 2SC2785(J,H,F,K) BA1F4M-T BN1F4M-T KRA103M KRC103M KTA1266(GR) KTA1267(GR,Y) KTC3193(Y) KTC3199(Y,GR,BL) 2SA1015-GR(TPE2) 2SC1815-BL(TPE2) 2SC1815-GR(TPE2) 2SC1815-Y(TPE2) 2SC2120-Y(TPE2) KTC3198(Y,GR) KTC3203(Y) KIA4558P NJM4558D 8 5 1 4 2SK3543 G D S E C B E C B 2SC536NF-NPA-AT 2SC536NG-NPA-AT EL817A EL817B EL817C LTV-817B-F LTV-817C-F PS2561A-1(Q,W) PT6313-S-TP 15 28 FMG4A T148 RN1511(TE85R) C B C K E 14 1 E A C1 3 C2 9 B1 E B2 12345 1 4 1: Vin 2: Vc 3: Vo 4: Vadj 5: GND 8 61 40 80 21 Note: A: Anode K: Cathode E: Emitter C: Collector B: Base R: Reference S: Source G: Gate D: Drain LA71205M-MPB-E LA72670BM-MPB-E QSZAA0RMS017 60 MID-32A22F PT204-6B-12 5 1 8 1 8 BU4053BCF CD4053BCSJX TC4053BF(N) 9 16 PQ070XZ5MZP MM1637XVBE 16 MM1636XWRE BA3948FP-E2 6 12345 1: CTL 2: Vcc 3: N.C. 4: OUT 5: C 6: GND C 1 E 1-17-1 41 20 H9622LE 1-18-1 ELECTRICAL PARTS LIST MISCELLANEOUS 9965 000 24113 9965 000 24114 9965 000 24118 DVD MAIN CBA UNIT X501 9965 000 09220 X’TAL 14.31818MHZ MCV CBA SENSOR CBA X502 X502 9965 000 12288 9965 000 19592 X’TAL 32.768KHZ(20PPM) X’TAL 32.768KHZ(20PPM) (ALTERNATIVE) MCV CBA UNIT CAPACITORS MCV CBA UNIT consists of MAIN CBA, POWER SWITCH CBA, DVD OPEN/ CLOSE CBA and SENSOR CBA. C020 C424 4822 124 12427 9965 000 15255 MAIN CBA C425 C1001! 9965 000 24150 9965 000 24151 MISCELLANEOUS F1001! 9965 000 24157 FUSE SIC 1A 250V U/C T C1001! C1003 9965 000 24152 4822 126 14142 V.F.D. 7-BT-298N GAP. FNR-G3.10D C1004 C1005 9965 000 24153 9965 000 08657 FIP502 9965 000 23984 GP1001! 9965 000 08671 ! 1000UF 20% 10V CERAMIC CAP. B K 470PF/100V ! ! FILM CAP.(P) 0.018UF/100V J MET. FILM 0.022UF/275 MET. FILM 0.022UF/250 (ALTERNATIVE) 0.01UF 500V ELCAP 220UF/200V M CAP B K 120PF/500V JK751 JK752 4822 265 11657 4822 265 11656 MSP-283V-B-324 MSP-293V3-324 C1006! C1007 9965 000 05384 9965 000 24154 JK753 JK754 4822 265 11659 4822 265 11661 RCA JACK(YELLOW) MSP-281V4-B RCA JACK(WHITE) MSP-281V1-B C1008 C1023 9965 000 08657 9965 000 15255 JK755 JK756 9965 000 00423 9965 000 13039 MSP-281V3-A RCA JACK(RED) RCA JACK 0.01282V-12 PBSN RESISTORS JK1202 JK1401 9965 000 15322 9965 000 15323 RCA JACK(BLACK) MSP-281V2-B S TYPE JACK MDC-050V-2.4 R1004 R1011 4822 053 11823 9965 000 24164 82K 5% 2W METAL OXIDE 0.68R 1W JK1403 9965 000 24161 RM2001 9965 000 10857 RCA JACK MSP-283V-B-752 NI LF REMOTE RECEIVER R1011 R1043 9965 000 24165 9965 000 19665 METAL OXIDE 0.68R 1W METAL OXIDE 2.7R 1W SURGE ABSORBER PVR-10D471KB KSM0614B VR501 9965 000 05260 CARBON P.O.T. 100K OHM B SA1001! 9965 000 20946 SW502 4822 276 13954 ! ! SAFETY CAP. 3300PF/250V ELCAP 1000UF/6.3V M CAP B K 120PF/500V CERAMIC CAP. B K 470PF/100V SW502 SW505 9965 000 19590 4822 276 13954 TC-1104 (ALTERNATIVE) KSM0614B DIODES D013 4822 130 11654 BA158 SW505 SW508 9965 000 19590 4822 276 13954 TC-1104 (ALTERNATIVE) KSM0614B D015 D016 9965 000 24155 4822 130 32715 SCHOTTKY BARRIER DIODE SB370 SB340 SW508 SW509 9965 000 19590 4822 276 13954 TC-1104 (ALTERNATIVE) KSM0614B D030 D031 4822 130 11654 9965 000 23356 BA158 DZ-18BSBT265 SW509 SW511 9965 000 19590 9965 000 16625 TC-1104 (ALTERNATIVE) LEAF SWITCH MXS01830MVP0 D040 D052 9965 000 14881 9965 000 09283 DZ-6.8BSBT265 DZ-10BSBT265 SW512 SW513 9965 000 23359 4822 276 13954 ROTARY MODE SWITCH SSS-53MD KSM0614B D080 D081 4822 130 31933 4822 130 31933 1N5061 1N5061 SW513 SW514 9965 000 19590 4822 276 13954 TC-1104 (ALTERNATIVE) KSM0614B D082 D100 4822 130 31933 4822 130 30621 1N5061 1N4148 SW514 SW515 9965 000 19590 4822 276 13954 TC-1104 (ALTERNATIVE) KSM0614B D101 D501 4822 130 30621 4822 130 30621 1N4148 1N4148 SW515 SW516 9965 000 19590 4822 276 13954 TC-1104 (ALTERNATIVE) KSM0614B D502 D504 4822 130 30621 9965 000 23356 1N4148 DZ-18BSBT265 SW516 9965 000 19590 SW2002 4822 276 13954 TC-1104 (ALTERNATIVE) KSM0614B D510 D555 4822 130 30621 9965 000 19572 1N4148 LED MIE-534A2 SW2002 9965 000 19590 SW2003 4822 276 13954 TC-1104 (ALTERNATIVE) KSM0614B D566 D567 9965 000 24156 9965 000 24156 LED(YELLOW) 204YD/E LED(YELLOW) 204YD/E SW2003 9965 000 19590 T001! 9965 000 24166 TC-1104 (ALTERNATIVE) SWITCHING TRANSFO CSA-SW0412A D701 D1001 9965 000 09183 4822 130 31933 DZ-33BSDT265 1N5061 TU701 W001 9965 000 24167 9965 000 24168 TUNER UNIT VH025AFE FFC CABLE, 27P FFC/P1.00/230 D1002 D1003 4822 130 31933 4822 130 31933 1N5061 1N5061 W003 X301 9965 000 24169 9965 000 12363 FFC CABLE, 19P FFC/P1.00/195 X’TAL 3.579545MHZ(20PPM) D1004 D1008 4822 130 31933 5322 130 81917 1N5061 SB140 X301 9965 000 24170 X’TAL 3.579545MHZ (ALTERNATIVE) D1010 4822 130 11654 BA158 1-18-2 ELECTRICAL PARTS LIST DIODES D1011 4822 130 11654 BA158 L1522 9965 000 05705 INDUCTOR 47UH-K-5FT D1012 D1016 4822 130 30621 9965 000 14882 1N4148 RECTIFIER DIODE FR101 L2001 4822 157 10649 100UH D1017 D1018 9965 000 23356 4822 130 30621 DZ-18BSBT265 1N4148 TRANSISTORS Q031 4822 130 63144 2SA1267(YG) D1020 D1022 5322 130 81917 4822 130 30621 SB140 1N4148 Q031 Q031 4822 130 11646 9965 000 05644 2SA1175J (ALTERNATIVE) 2SA1175(F) (ALTERNATIVE) D1024 D1025 4822 130 30621 4822 130 30621 1N4148 1N4148 Q052 Q055 9965 000 23377 4822 130 63485 RES. BUILT-IN KRC103M KTC3198-Y D1036 D1037 4822 130 31933 4822 130 31933 1N5061 1N5061 Q055 Q056 9965 000 05370 4822 130 42292 2SC536NF-NPA-AT (ALTERNATIVE) 2SC2120Y D1038 D1058 4822 130 31933 4822 130 31933 1N5061 1N5061 Q057 Q057 4822 130 10923 4822 130 41319 KTC3199(BL) 2SC1815BL (ALTERNATIVE) D1301 9965 000 08622 DZ-5.6BSBT265 Q301 Q302 4822 130 42959 4822 130 10102 2SA1015Y KTC3193Y INTEGRATED CIRCUITS IC301 9965 000 24158 IC:Y/C/A LA71205M-MPB-E Q391 Q421 4822 130 42959 4822 130 42959 2SA1015Y 2SA1015Y IC451 IC501 9965 000 24159 9965 000 24160 IC:HIFI LA72670BM-MPB-E MICROCONT. 8BIT MN101D08DFT Q422 Q425 4822 130 42292 4822 130 10145 2SC2120Y KRA103M IC571 IC751 9965 000 19575 9965 000 13852 FL DRIVER IC PT6313-S-TP IC:SWITCH TC4053BF(N) OR Q426 Q501 9965 000 12361 4822 130 10923 CHIP RN1511(TE85R) KTC3199(BL) IC751 IC752 9965 000 23979 9965 000 13852 MUX CD4053BCSJX (ALTERNATIVE) IC:SWITCH TC4053BF(N) OR Q501 Q506 4822 130 41319 9965 000 08630 2SC1815BL (ALTERNATIVE) PHOTO PT204-6B-12 IC752 IC1001! 9965 000 23979 4822 130 11655 MUX CD4053BCSJX (ALTERNATIVE) PHOTOCOUPLER LTV817B-F Q566 Q566 4822 130 10103 4822 130 11647 KTC3199Y 2SC2785J (ALTERNATIVE) IC1001! IC1001! 9965 000 19657 9965 000 24000 EL817B (ALTERNATIVE) PS2561A-1(Q) (ALTERNATIVE) Q566 Q567 9965 000 05643 4822 130 10103 2SC2785(F) (ALTERNATIVE) KTC3199Y IC1001! IC1002 9965 000 09187 9965 000 23986 LTV-817C-F (ALTERNATIVE) VOLTAGE REG PQ070XZ5MZP Q567 Q567 4822 130 11647 9965 000 05643 2SC2785J (ALTERNATIVE) 2SC2785(F) (ALTERNATIVE) IC1004 IC1201 9965 000 23987 9965 000 15314 VOLTAGE REG BA3948FP-E2 IC:OP AMP KIA4558P Q1001! Q1003 9965 000 24163 4822 130 41306 IC1402 IC1403 9965 000 23981 9965 000 23989 DRIVER FOR DVD MM1637XVBE DRIVER FOR DVD MM1636XWRE Q1004 Q1005 4822 130 42292 4822 130 10103 2SC2120Y KTC3199Y Q1005 Q1005 4822 130 11647 9965 000 05643 2SC2785J (ALTERNATIVE) 2SC2785(F) (ALTERNATIVE) ! ! ! ! COILS & FILTERS ! FET 2SK3543 2SC1815GR L009 L009 9965 000 05627 9965 000 23990 CHOKE COIL 47UH-K CHOKE COIL 47UH-K (ALTERNATIVE) Q1006 Q1006 4822 130 63144 4822 130 11646 2SA1267(YG) 2SA1175J (ALTERNATIVE) L303 L304 4822 157 10649 9965 000 05627 100UH CHOKE COIL 47UH-K Q1006 Q1008 9965 000 05644 4822 130 10103 2SA1175(F) (ALTERNATIVE) KTC3199Y L304 L421 9965 000 23990 9965 000 05705 CHOKE COIL 47UH-K (ALTERNATIVE) INDUCTOR 47UH-K-5FT Q1011 Q1201 4822 130 42292 4822 130 10103 2SC2120Y KTC3199Y L502 L502 9965 000 05627 9965 000 23990 CHOKE COIL 47UH-K CHOKE COIL 47UH-K (ALTERNATIVE) Q1201 Q1201 4822 130 11647 9965 000 05643 2SC2785J (ALTERNATIVE) 2SC2785(F) (ALTERNATIVE) L701 L1001! 4822 157 11312 9965 000 24162 4.7UH 10% LINE FILTER 27MH TLF14CB2730R4 Q1202 Q1202 4822 130 10103 4822 130 11647 KTC3199Y 2SC2785J (ALTERNATIVE) L1004 L1007 4822 526 10685 9965 000 05627 BEAD CORE B16 RH 3.5X10X1.3 CHOKE COIL 47UH-K Q1202 Q1204 9965 000 05643 4822 130 42959 2SC2785(F) (ALTERNATIVE) 2SA1015Y L1007 L1020 9965 000 23990 9965 000 05627 CHOKE COIL 47UH-K (ALTERNATIVE) CHOKE COIL 47UH-K Q1351 Q1351 4822 130 10103 4822 130 11647 KTC3199Y 2SC2785J (ALTERNATIVE) L1020 L1350 9965 000 23990 4822 157 10649 CHOKE COIL 47UH-K (ALTERNATIVE) 100UH Q1351 Q1385 9965 000 05643 4822 130 10103 2SC2785(F) (ALTERNATIVE) KTC3199Y L1351 9965 000 15331 INDUCTOR 0.47UH-K-26T Q1385 4822 130 11647 2SC2785J (ALTERNATIVE) 1-18-3 ELECTRICAL PARTS LIST TRANSISTORS Q1385 9965 000 05643 2SC2785(F) (ALTERNATIVE) Power Switch CBA MISCELLANEOUS D561 SW518 9965 000 08621 4822 276 13954 LED(RED) 204HD/E KSM0614B SW518 9965 000 19590 TC-1104 (ALTERNATIVE) DVD Open/Close CBA MISCELLANEOUS SW2001 4822 276 13954 KSM0614B SW2001 9965 000 19590 TC-1104 (ALTERNATIVE) Sensor CBA TRANSISTORS Q503 9965 000 08630 PHOTO PT204-6B-12 Q504 9965 000 08630 PHOTO PT204-6B-12 Note: Only the parts mentioned in this list are normal service spare parts. EXPLODED VIEWS Cabinet 2L071 2L071 2L071 2L021 2L071 2L021 2L021 1B2 A4 L0-9 2L082 B W003 1B1 Sensor CBA 2L051 A5 B 2B11 Main CBA 2L062 2L021 A DVD Main CBA Unit 2L012 Power SW CBA CN3001 Sensor CBA CN3002 2B16 2L051 L0-9 2B13 2L022 2L054 W012 2B2 2B15 2L011 2L051 A RM2001 2B40 W001 2L022 F1001 2L012 2L054 2B3 DVD Open/Close CBA 2L091 W011 2L041 A10 AC1001 A2 2L041 2L041 A22 2L041 A15 A1X 1-19-1 See Electrical Parts List for parts with this mark. A3 A22 Some Ref. Numbers are not in sequence. 1-19-2 H9622CEX Packing X20 X1 X5 X3 X2 X4 S2 K IC U Q X17 S3 S2 S2 S2 Unit A14 S1 1-19-3 H9622PEX 1-20-1 MECHANICAL & ACCESSORY PARTS LIST ELECTRICAL PCBAS 9965 000 24113 9965 000 24114 DVD MAIN CBA UNIT MCV CBA 9965 000 24118 SENSOR CBA MECHANICAL PARTS 1B1 9965 000 24110 DECK ASSEMBLY CZD013/VM2260 1B2 A1X 9965 000 23962 9965 000 24108 DVDMECH(FG LESS) 0838 VCZL0500 FRONT ASSEMBLY H9622MD A22 A3 9965 000 17140 9965 000 24109 CHASSIS FOOT H79P9JD CHASSIS(MEXICO) H9622MD AC1001! 9965 000 24119 X1 9965 000 24111 ! AC CORD PB8K9F9110A-05A REMOTE CONTROL UNIT 364/CZF05DD X3 X5 9965 000 09209 9965 000 24112 RF CABLE WPZ0901TM001 AV CORD TSCKA-Y/RW100 Note: Only the parts mentioned in this list are normal service spare parts. DECK MECHANISM SECTION DIGITAL VIDEO DISC PLAYER & VIDEO CASSETTE RECORDER Sec. 2: Deck Mechanism Section I Standard Maintenance I Mechanism Alignment Procedures I Disassembly / Assembly of Mechanism I Deck Exploded Views I Deck Parts List TABLE OF CONTENTS STANDARD MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SERVICE FIXTURE AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MECHANICAL ALIGNMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DISASSEMBLY / ASSEMBLY PROCEDURES OF DECK MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ALIGNMENT PROCEDURES OF MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DECK EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DECK PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1 2-2-1 2-3-1 2-4-1 2-5-1 2-6-1 2-7-1 STANDARD MAINTENANCE Service Schedule of Components This maintenance chart shows you the standard of replacement and cleaning time for each part. Because those may replace depending on environment and purpose for use, use the chart for reference. h: Hours Deck Ref.No. Part Name : Cleaning I: Replace Periodic Service Schedule 1,000 h 2,000 h 3,000 h 4,000 h B2 Cylinder Assembly B3 Loading Motor Assembly B8 Pulley Assembly I I B587 Tension Lever Assembly I I B31 ACE Head Assembly I Reel (SP)(D2), Reel (TU)(D2) I B573, B574 I I I B37 Capstan Motor I I B52 Cap Belt I I B73 FE Head I Idler Gear, Idler Arm I I B410 Pinch Arm(A) Assembly I I B414 M Brake (SP) Assembly I I B416 M Brake (TU) Assembly I I B525 LDG Belt I I I I I I B133, B134 B569 Cam Holder (2 head only) B593 (4 head, 4 head HiFi only) Cam Holder Assembly Notes: 1.Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / ACE Head / FE Head) using 90% lsopropyl Alcohol. 2.After cleaning the parts, do all DECK ADJUSTMENTS. 3.For the reference numbers listed above, refer to Deck Exploded Views. 2-1-1 U29PMEN Cleaning Cleaning of ACE Head Cleaning of Video Head Clean the head with a cotton swab. Procedure 1.Remove the top cabinet. 2.Dip the cotton swab in 90% isopropyl alcohol and clean the ACE Head. Be careful not to damage the upper drum and other tape running parts. Clean the head with a head cleaning stick or chamois cloth. Procedure 1.Remove the top cabinet. 2.Put on a glove (thin type) to avoid touching the upper and lower drum with your bare hand. 3.Put a few drops of 90% Isopropyl alcohol on the head cleaning stick or on the chamois cloth and, by slightly pressing it against the head tip, turn the upper drum to the right and to the left. Notes: 1.Avoid cleaning the ACE Head vertically. 2.Wait for the cleaned part to dry thoroughly before operating the unit or damage may occur. Notes: 1.The video head surface is made of very hard material, but since it is very thin, avoid cleaning it vertically. 2.Wait for the cleaned part to dry thoroughly before operating the unit. 3.Do not reuse a stained head cleaning stick or a stained chamois cloth. ACE Head Do Not touch with your bare hand! Upper Cylinder Do Not ! Video Head Cleaning Stick 2-1-2 U29PMEN SERVICE FIXTURE AND TOOLS J-1-1, J-1-2 J-2 J-3 J-4 J-5 Ref. No. Name Part No. Adjustment J-1-1 Alignment Tape VFMS0001H6 Head Adjustment of ACE Head J-1-2 Alignment Tape VFMS0001H6 Azimuth and X Value Adjustment of ACE Head / Adjustment of Envelope Waveform J-2 Guide Roller Adj. Screwdriver Available Locally Guide Roller J-3 Mirror Available Locally Tape Transportation Check J-4 Azimuth Adj. Screwdriver + Available Locally ACE Head Height J-5 Flat Screwdriver - Available Locally X Value 2-2-1 H9622FIX MECHANICAL ALIGNMENT PROCEDURES B. Method to place the Cassette Holder in the tapeloaded position without a cassette tape Explanation of alignment for the tape to correctly run starts on the next page. Refer to the information below on this page if a tape gets stuck, for example, in the mechanism due to some electrical trouble of the unit. 1. Disconnect the AC Plug. 2. Remove the Top Case and Front Assembly. Service Information 3. Turn the LDG Belt in the appropriate direction shown in Fig. M1. Release the locking tabs shown in Fig. M1 and continue turning the LDG Belt until the Cassette Holder comes to the tape-loaded position. Allow a minute or two to complete this task. A. Method for Manual Tape Loading/Unloading To load a cassette tape manually: 1. Disconnect the AC plug. 2. Remove the Top Case and Front Assembly. 3. Insert a cassette tape. Though the tape will not be automatically loaded, make sure that the cassette tape is all the way in at the inlet of the Cassette Holder. To confirm this, lightly push the cassette tape further in and see if the tape comes back out, by a spring motion, just as much as you have pushed in. Top View Moving guide T preparation (Eject Position) Moving guide S preparation (Eject Position) LOAD UNLOAD /EJECT Side View 4. Turn the LDG Belt in the appropriate direction shown in Fig. M1 for a minute or two to complete this task. To unload a cassette tape manually: 1. Disconnect the AC plug. LDG Belt 2. Remove the Top Case and Front Assembly. 3. Make sure that the Moving guide preparations are in the Eject Position. 4. Turn the LDG Belt in the appropriate direction shown in Fig. M1 until the Moving guide preparations come to the Eject Position. Stop turning when the preparations begin clicking or can not be moved further. However, the tape will be left wound around the cylinder. Push the tape to load it. Push the locking tab gently to unlock when loading without a cassette. 5. Turn the LDG Belt in the appropriate direction continuously, and the cassette tape will be ejected. Allow a minute or two to complete this task. Fig. M1 Bottom View LDG Belt (B) UNLOAD /EJECT Cam Gear Fig. M2 2-3-1 H9622MA 1. Tape Interchangeability Alignment Note: To do these alignment procedures, make sure that the Tracking Control Circuit is set to the preset position every time a tape is loaded or unloaded. (Refer to page 2-3-4, procedure 1-C, step 2.) Equipment required: Dual Trace Oscilloscope VHS Alignment Tape (VFMS0001H6) Guide Roller Adj. Screwdriver Flat Screwdriver (Purchase Locally) Note: Before starting this Mechanical Alignment, do all Electrical Adjustment procedures. Flowchart of Alignment for tape traveling Loading (Use a blank tape.) No good Adjust the height of the Guide Rollers (Supply side and take-up side). (Use a blank tape.) (Page 2-3-3) 1-A Check to see that the tape is not creasing and that there is no slack on the supply and take-up side Guide Rollers. (Use a blank tape.) 1-A Adjust the X Value for maximum envelope. (Page 2-3-3) (Use Alignment Tape.) 1-B Adjust the envelope. (Page 2-3-4) Check the envelope. Do the final tape-traveling test to see that the tape runs normally in play mode without creasing or slacking. 1-A OK 1-C No good 1-C OK Adjust the Audio Section. (Azimuth Alignment) (Page 2-3-4) 1-D Check the audio output. 1-D Check to see that the tape is not creasing and that there is no slack on the REV Post. (Use a blank tape.) 1-E OK Completion No good OK Check the following: 1. X Value (Page 2-3-3) 2. Envelope (Page 2-3-4) No good Adjust the X value and envelope. 1-B, 1-C 1-B, 1-C OK 2-3-2 H9622MA 1-A. Preliminary/Final Checking and Alignment of Tape Path 4. If creasing or snaking is apparent, adjust the Tilt Adj. Screw of the ACE Head. (Fig. M6) Purpose: To make sure that the tape path is well stabilized. Azimuth Adj. Screw Symptom of Misalignment: If the tape path is unstable, the tape will be damaged. ACE Head Note: Do not use an Alignment Tape for this procedure. If the unit is not correctly aligned, the tape may be damaged. Flat Screwdriver 1. Playback a blank cassette tape and check to see that the tape runs without creasing at Guide Rollers [2] and [3], and at points A and B on the lead surface. (Refer to Fig. M3 and M4.) Tilt Adj. Screw Fig. M6 2. If creasing is apparent, align the height of the guide rollers by turning the top of Guide Rollers [2] and [3] with a Guide Roller Adj. Screwdriver. (Refer to Fig. M3 and M5.) Guide Roller [2] 1-B. X Value Alignment Purpose: To obtain maximum PB FM envelope signal at the preset position of the Tracking Control Circuit, align the Horizontal Position of the ACE Head. Guide Roller [3] Symptom of Misalignment: If the Horizontal Position of the ACE Head is not properly aligned, maximum PB FM envelope cannot be obtained at the preset position of the Tracking Control Circuit. ACE Head 1. Connect the oscilloscope to TP301 (C-PB) and TP513 (CTL) on the Main CBA. Use TP302 (RFSW) as a trigger. B A Take-up Guide Post [4] Fig. M3 2. Playback the Gray Scale of the Alignment Tape (VFMS0001H6) and confirm that the PB FM signal is present. 3. Set the Tracking Control Circuit to the preset position by pressing CH UP button on the remote control unit then “PLAY” button on the unit. (Refer to note on bottom of page 2-3-4.) 4. Use the Flat Screwdriver so that the PB FM signal at TP301 (C-PB) is maximum. (Fig. M6) Lead Surface of Cylinder Correct Guide Roller Tape Fig. M4 Incorrect Tape Tape Take-up Guide Post Fig. M5 3. Check to see that the tape runs without creasing at Take-up Guide Post [4] or without snaking between Guide Roller [3] and ACE Head. (Fig. M3 and M5) 2-3-3 H9622MA 5. When Guide Rollers [2] and [3] (Refer to Fig. M3) are aligned properly, there is no envelope drop either at the beginning or end of track as shown in Fig. M9. 5. To shift the CTL waveform, press CH UP or CH DOWN button on the remote control unit. Then make sure that the maximum output position of PB FM envelope signal become within ±2ms from preset position. Dropping envelope level at the beginning of track. Good FM envelope signal 2ms Center Position Fig. M8 FM envelope output signal is adjusted at maximum. CTL signal Dropping envelope level at the end of track. No Good FM envelope output signal is low. Fig. M7 Fig. M9 6. Set the Tracking Control Circuit to the preset position by pressing CH UP button on the remote control unit. and then “PLAY” button. Envelope is adjusted properly. (No envelope drop) 1-C. Checking/Adjustment of Envelope Waveform Purpose: To achieve a satisfactory picture, adjust the PB FM envelope becomes as flat as possible. Symptom of Misalignment: If the envelope output is poor, noise will appear in the picture. The tracking will then lose precision and the playback picture will be distorted by any slight variation of the Tracking Control Circuit. Fig. M10 Note: Upon completion of the adjustment of Guide Rollers [2] and [3] (Refer to Fig. M3), check the X Value by pushing the CH UP or DOWN buttons alternately, to check the symmetry of the envelope. Check the number of pushes to ensure preset position. The number of pushes CH UP button to achieve 1/2 level of envelope should match the number of pushes CH DOWN button from center. If required, redo the “X Value Alignment.” 1. Connect the oscilloscope to TP301 (C-PB) on the Main CBA. Use TP302 (RF-SW) as a trigger. 2. Playback the Gray Scale on the Alignment Tape (VFMS0001H6). Set the Tracking Control Circuit to the preset position by pressing CH UP button and then “PLAY” button on the unit. Adjust the height of Guide Rollers [2] and [3] (Fig. M3, Page 2-3-3) watching the oscilloscope display so that the envelope becomes as flat as possible. To do this adjustment, turn the top of the Guide Roller with the Guide Roller Adj. Screwdriver. 3. If the envelope is as shown in Fig. M7, adjust the height of Guide Roller [2] (Refer to Fig. M3) so that the waveform looks like the one shown in Fig. M9. 4. If the envelope is as shown in Fig. M8, adjust the height of Guide Roller [3] (Refer to Fig. M3) so that the waveform looks like the one shown in Fig. M9. 2-3-4 H9622MA 1-D. Azimuth Alignment of Audio/Control/ Erase Head 2. When the tape has been curled up or bent, turn the alignment screw to adjust the height of REV Post. (Refer to Fig. M11 and M13.) Purpose: To correct the Azimuth alignment so that the Audio/ Control/Erase Head meets tape tracks properly. Symptom of Misalignment: If the position of the Audio/Control/Erase Head is not properly aligned, the Audio S/N Ratio or Frequency Response will be poor. REV Post [5] 1. Connect the oscilloscope to the audio output jack on the rear side of the deck. 2. Playback the alignment tape (VFMS0001H6) and confirm that the audio signal output level is 6kHz. Take-up Guide Post [4] Fig. M11 3. Adjust Azimuth Adj. Screw so that the output level on the AC Voltmeter or the waveform on the oscilloscope is at maximum. (Fig. M6) Correct REV Post Note: Upon completion of the adjustment of Azimuth Adj. Screw, check the X Value by pushing the CH UP or DOWN buttons alternately, to check the symmetry of the envelope. Check the number of pushes to ensure preset position. The number of pushes CH UP button to achieve 1/2 level of envelope should match the number of pushes CH DOWN button from center. If required, redo the “X Value Alignment.” Incorrect Tape Tape Take-up Guide Post 1-E. Checking and Alignment of Tape Path during reversing Fig. M12 Purpose: To make sure that the tape path is well stabilized during reversing. Symptom of Misalignment: If the tape path is unstable during reversing, the tape will be damaged. Alignment Screw Note: Do not use an Alignment Tape for this procedure. If the unit is not correctly aligned, the tape may be damaged. Tape Guide Assembly 1. Insert a black cassette tape into the tray and set the unit to REV. Then confirm if the tape has been curled up or bent at the Take-up Guide Post[4] or REV Post[5]. (Refer to Fig. M11 and M12.) Fig. M13 2-3-5 H9622MA DISASSEMBLY/ASSEMBLY PROCEDURES OF DECK MECHANISM Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to CABINET DISASSEMBLY INSTRUCTIONS of Main Section.) All the following procedures, including those for adjustment and replacement of parts, should be done in Eject mode; see the positions of [41] and [42] in Fig. DM1 on page 2-4-3. When reassembling, follow the steps in reverse order. STEP STARTING /LOC. No. No. PART Fig. No. REMOVAL REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER [1] [1] Guide Holder A T DM3 [2] [1] Cassette Holder Assembly T DM4 [3] [2] Slider (SP) T DM5 (S-1A), *(L-1) [4] [2] Slider (TU) T DM5 *(L-2) *(L-3), *(P-1) [4] Lock Lever T DM5 [6] [2] Cassette Plate T DM5 [7] [7] Cylinder Assembly T DM1, DM6 Desolder, 3(S-2) [8] [8] Loading Motor Assembly T DM1, DM7 Desolder, LDG Belt, 2(S-3) [9] [9] ACE Head Assembly T DM1, DM7 (S-4) [10] [2] Tape Guide Arm Assembly T DM1, DM8-1 *(P-2) [11] [10] C Door Opener T DM1, DM8-1 (S-4A), *(L-4) [12] [11] Pinch Arm (B) T DM1, DM8-1, DM8-2 *(P-3) [13] [12] Pinch Arm (A) Assembly T DM1, DM8-1, DM8-2 [14] [14] FE Head T DM1, DM9 (S-5) [15] [15] Prism T DM1, DM9 (S-6) [16] [2],[15] Sensor Gear T DM1, DM9 [17] [2] Slider Shaft T DM10 [18] [17] C Drive Lever (SP) T DM10 [19] [17] C Drive Lever (TU) T DM10 (S-7), *(P-4) [20] [7],[8], [10] Capstan Motor B DM2, DM11 3(S-8), Cap Belt [21] [21] Clutch Assembly B DM2, DM12 (C-1) [22] [22] Cam Holder Assembly B DM2, DM12 *(L-6) [23] [23] Cam Gear (B) B DM2, DM12 (C-2), *(P-5) [24] [24] Mode Gear B DM2, DM13-1 (C-3) [21],[23], Mode Lever [24] B DM2, DM13-1, DM13-2 (C-4), *(L-8) (S-9), *(L-9), *(L-10) [26] [22] Worm Holder B DM2, DM13-1 [27] [26] Pulley Assembly B DM2, DM13-1 B DM2, DM13-1, DM13-2 [28] [25],[26] Cam Gear (A) ADJUSTMENT CONDITION 2(S-1) [5] [25] INSTALLATION *(L-5) [29] [25] Idler Gear B DM1, DM14 [30] [29] Idler Arm B DM1, DM14 *(L-11) [31] [25] BT Arm B DM2, DM14 *(P-6) 2-4-1 U29PDA STEP START/LOC. ING No. No. PART Fig. No. REMOVAL REMOVE/*UNHOOK/ UNLOCK/RELEASE/ UNPLUG/DESOLDER INSTALLATION ADJUSTMENT CONDITION [32] [25] Loading Arm (SP) Assembly B DM2, DM14 (+)Refer to Alignment Sec.Page 2-5-1 [33] [32] Loading Arm (TU) Assembly B DM2, DM14 (+)Refer to Alignment Sec.Page 2-5-1 [34] [2],[25] M Brake (TU) Assembly T DM1, DM15 *(P-7), Brake Belt [35] [2],[25] M Brake (SP) Assembly T DM1, DM15 *(P-8) [36] [35] Tension Lever Assembly T DM1, DM15 [37] [36] T Lever Holder T DM15 [38] [34] Reel (TU)(D2) T DM1, DM15 [39] [38] M Gear T DM1, DM15 [40] [36] Reel (SP)(D2) [41] T DM1, DM15 Moving Guide S [32],[36] Preparation T DM1, DM16 [42] [33] Moving Guide T Preparation T DM1, DM16 [43] [19] TG Post Assembly T DM1, DM16 [44] [28] Rack Assembly R DM17 [45] [44] F Door Opener R DM17 [46] [46] Cleaner Assembly T DM1, DM6 [47] ↓ (1) [46] ↓ (2) CL Post T DM6 ↓ ↓ (4) (5) ↓ (3) *(L-12) (S-11), Slide Plate *(L-13) (+)Refer to Alignment Sec.Page 2-5-1 *(L-14) ↓ (6) ↓ (7) (1): Follow steps in sequence. When reassembling, follow the steps in reverse order. These numbers are also used as identification (location) No. of parts in the figures. (2): Indicates the part to start disassembling with in order to disassemble the part in column (1). (3): Name of the part (4): Location of the part: T=Top B=Bottom R=Right L=Left (5): Figure Number (6): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered. P=Spring, W=Washer, C=Cut Washer, S=Screw, *=Unhook, Unlock, Release, Unplug, or Desolder e.g., 2(L-2) = two Locking Tabs (L-2). (7): Adjustment Information for Installation (+):Refer to Deck Exploded Views for lubrication. 2-4-2 U29PDA Top View [7] [41] [42] [9] [46] [43] [8] [14] [13] [11] [15] [36] [10] [12] [35] [34] [40] [29] [30] [16] [39] [38] Fig. DM1 Bottom View [20] [33] [32] [24] [26] [27] [25] [23] [28] [22] [21] [31] Fig. DM2 2-4-3 U29PDA A [3] (S-1) [4] (S-1) [1] (L-1) (L-3) [5] B (L-2) (S-1A) [6] (P-1) Installation of [3] and [6] First, insert [6] diagonally in [3] as shown below. Then, install [6] in [3] while pushing (L-1) in a direction of arrow. After installing [6] in [3], confirm that pin A of [3] enters hole A of [6] properly. Fig. DM3 [3] Pin D Pin C 1 [2] View for A A [6] 2 Hole A Pin A Installation of [4] and [6] 1 Slide 2 Pull up Pin A (L-1) Install [6] in [4] while pulling (L-2) in a direction of arrow. After installing [6] in [4], confirm that pin B of [4] enters hole B of [6] properly. [4] Pin B Slot A View for B Hole B Pin B [6] (L-2) Fig. DM5 Slots B Slot A First, while pushing the locking tab as shown at right, slide and pull up the right side on [2] to release Pin A and Pin B from the slots A. Then, remove Pin C and Pin D on [2] from the slots B as shown. Locking tab View for A Fig. DM4 2-4-4 U29PDA [11] (L-4) (S-4A) [7] [46] (P-3) [13] [47] Removal of [11] 1) Remove screw (S-4A). 2) Unhook spring (P-2). 3) Release (L-4) while holding [12] with a finger. 4) Loosen a finger holding [12] and remove [11]. (L-14) [12] [10] (P-2) A (S-2) Pin of [12] A Pin of [10] Groove of [28] When reassembling [10] and [12], confirm that pin of [10] and pin of [12] are in the [28] groove of [28] as shown. Lead with Red Stripe Desolder from bottom View for A Fig. DM8-1 Fig. DM6 View for A (S-4) [9] [8] A Desolder [8] from bottom (S-3) Lead with White Stripe LDG Belt View for A Fig. DM7 2-4-5 U29PDA Installation of [13] and [12] [14] (S-5) (S-6) [16] [13] Hook spring (P-3) up to [12] and [13], then install then to the specified position so that [12] will be floated slightly while holding [12] and [13]. (Refer to Fig. A.) [15] (P-3) [12] Fig. A Pin of [12] Install pin of [12] in groove of [28]. (Refer to Fig. B.) [28] Fig. DM9 [18] Groove of [28] (L-5) Fig. B (Top view) Notch of Hold [12] and [13] till groove of chassis pin of chassis looks and fit [13] in notch of chassis. Then, turn a few [13] while holding [12]. (Refer to Fig. C.) [13] [17] [19] turn (P-4) [12] Groove of pin of chassis Fig. C Install [11] and [10] while holding [12]. (Refer to Fig. DM8-1.) Fig. DM8-2 (S-7) Fig. DM10 2-4-6 U29PDA (S-8) [22] (C-2) (C-1) [23] (L-6) (P-5) [21] A [20] Cap Belt (P-5) [28] Installation position of Cap Belt [21] Cap Belt When installing [23], install the spring (P-5) to [28] as shown in the left figure, and then install [23] while pressing the spring (P-5) to the direction of the arrow in the left figure and confirming that the position of the spring (P-5) is placed as shown in the left figure. Pin on bottom of [23] [20] [23] View for A Fig. DM11 Top View Pin on [22] [28] Position of pin on [22] Fig. DM12 2-4-7 U29PDA (P-6) [25] (C-4) [31] Refer to the Alignment Section, Page 2-5-1. (S-9) [29] [33] [30] (L-11) (L-10) (L-8) [27] [32] (C-3) [24] [28] [26] (L-9) Fig. DM14 Fig. DM13-1 [36] Break belt (P-7) Installation of [25] Position of Mode Lever when installed Pin of [35] Pin of [31] Pin of [34] [34] [40] (P-8) turn [37] (L-12) turn [38] turn [39] Bottom View [35] [25] [28] Align [25] and [28] as shown. First groove on [28] First tooth on [44] [28] Top View Fig. DM15 When reassembling [28], align the first groove on [28] to the first tooth on [44] as shown. Fig. DM13-2 2-4-8 U29PDA [42] [41] [43] (L-13) Slide Plate (S-11) Fig. DM16 [45] [44] Slide Fig. DM17 2-4-9 U29PDA ALIGNMENT PROCEDURES OF MECHANISM Alignment 1 The following procedures describe how to align the individual gears and levers that make up the tape loading/unloading mechanism. Since information about the state of the mechanism is provided to the System Control Circuit only through the Mode Switch, it is essential that the correct relationship between individual gears and levers be maintained. All alignments are to be performed with the mechanism in Eject mode, in the sequence given. Each procedure assumes that all previous procedures have been completed. Loading Arm (SP) and (TU) Assembly Install Loading Arm (SP) and (TU) Assembly so that their triangle marks point to each other as shown in Fig. AL2. Alignment 2 Mode Gear Keeping the two triangles pointing at each other, install the Loading Arm (SP) Assembly so that the last tooth of the gear meets the most inside teeth of the Mode Gear. See Fig. AL2. IMPORTANT: If any one of these alignments is not performed properly, even if off by only one tooth, the unit will unload or stop and it may result in damage to the mechanical or electrical parts. Triangle Marks Loading Arm (SP) Assembly Alignment points in Eject Position Last Tooth Top View Alignment 2 Loading Arm (TU) Assembly Most inside teeth of Mode Gear Alignment 1 Alignment 3 Mode Gear Fig. AL2 Alignment 3 Cam Gear (A), Rack Assembly Bottom View Install the Rack Assembly so that the first tooth on the gear of the Rack Assembly meets the first groove on the Cam Gear (A) as shown in Fig. AL3. Alignment 1 Alignment 2 Top View Cam Gear (A) Alignment 3 First tooth Fig. AL1 First groove on the Cam Gear (A) 2-5-1 Gear on Rack Assembly Fig. AL3 U29PAPM DECK EXPLODED VIEWS Deck Mechanism View 1 Mark Description Floil G-684G or Multemp MH-D (Blue grease) SLIDUS OIL #150 B2 B35 B494 L1191 B9 L1467 B10 B553 B411 B73 B567 L1053 B410 B74 L1051 Chassis Assembly Top View (Lubricating Point) B5 L1322 B501 B560 L1450 L1450 B12 B11 B571 B426 B121 B126 L1466 B8 B492 B37 Chassis Assembly Bottom View (Lubricating Point) Some Ref. Numbers are not in sequence. 2-6-1 U29P4HDEX Deck Mechanism View 2 Mark B587 B487 B521 B591 B416 B520 B590 Description Floil G-684G or Multemp MH-D (Blue grease) SLIDUS OIL #150 SANKOUL FG84M (Yellow grease) B522 L1406 B148 B3 B499 B508 B573 B592 B574 B31 B558 B564 B557 B414 B565 L1151 B525 B417 B568 B134 B133 B593 B491 B488 B559 B570 A View for A (Grease point) B516 Bottom Side (Grease point) B502 B507 B513 B52 Bottom Side (Grease point) Some Ref. Numbers are not in sequence. 2-6-2 U29P4HDEX Deck Mechanism View 3 Mark L1321 B347 Description Floil G-684G or Multemp MH-D (Blue grease) SLIDUS OIL #150 L1321 B355 B354 B483 L1341 B425 B482 B562 B300 B563 B313 B529 B360 B359 B361 B555 B303 Some Ref. Numbers are not in sequence. B514 2-6-3 U29P4HDEX 2-7-1 MECHANICAL PARTS LIST - VCR MECHANISM B2 9965 000 24171 CYLINDER ASSEMBLY MK12.5 NTSC 6H B522 9965 000 12373 TG POST ASSEMBLY MK11 B3 B5 9965 000 23363 9965 000 24007 LOADING MOTOR ASSEMBLY MK12.5 SLIDE PLATE MK12.5 B525 B529 9965 000 12230 9965 000 08504 LDG BELT MK11 CLEANER ASSEMBLY MK10 B8 B9 9965 000 17191 9965 000 23364 PULLEY ASSEMBLY MK12 MOVING GUIDE S P.P MK12.5 B553 B555 9965 000 12233 9965 000 16663 REV SPRING MK11 RACK ASSEMBLY MK12 B10 B11 9965 000 23365 9965 000 16634 MOVING GUIDE T P.P MK12.5 LOADING ARM(TU) ASSEMBLY MK12 B557 B558 9965 000 08519 9965 000 23373 MOTOR PULLEY U5 LOADING MOTOR M31E-1 R-14 7401 B12 B31 9965 000 16635 9965 000 23366 LOADING ARM(SP) ASSEMBLY MK12 AC HEAD ASSEMBLY MK12.5 B559 B560 9965 000 17204 9965 000 08522 CLUTCH ASSEMBLY MK12 KICK SPRING MK10 B35 B37 9965 000 23382 9965 000 23418 TAPE GUIDE ARM ASSEMBLY MK12.5 CAPSTAN MOTOR 288/VCZC1300 B562 B563 9965 000 16665 9965 000 16666 C DRIVE LEVER(SP) MK12 SLIDER SHAFT MK12 B52 B73 9965 000 08593 9965 000 12210 CAP BELT MK10 FE HEAD ASSEMBLY MK11 B564 B565 9965 000 17205 9965 000 17206 M GEAR MK12 SENSOR GEAR MK12 B73 B74 9965 000 19628 9965 000 08555 FE HEAD MK12 (ALTERNATIVE) PRISM MK10 B567 B568 9965 000 16669 9965 000 16670 PINCH ARM(B) MK12 BT ARM MK12 B121 B126 9965 000 16640 9965 000 18128 WORM MK12 PULLEY MK12 B570 B571 9965 000 12240 4822 532 13159 CAM RACK SPRING(HI) MK11 P.S.W. 1.6X4.0X0.5T B133 B134 9965 000 17193 9965 000 17194 IDLER GEAR MK12 IDLER ARM MK12 B573 B574 9965 000 17208 9965 000 17209 REEL(SP)(D2) MK12 REEL(TU)(D2) MK12 B148 B300 9965 000 12368 9965 000 16643 TG CAP MK11 C DRIVE LEVER(TU) MK12 B587 B590 9965 000 16674 9965 000 18132 TENSION LEVER ASSEMBLY MK12 BRAKE ARM(TU) MK12 B303 B313 9965 000 18129 9965 000 16645 F DOOR OPENER MK12 C DRIVE SPRING MK12 B591 B592 9965 000 17210 9965 000 17211 BAND BRAKE(TU) MK12 TG POST MK11 B347 B354 9965 000 08445 9965 000 18130 GUIDE HOLDER MK10 SLIDER(TU) MK12 B593 L1051 9965 000 24172 9965 000 05359 CAM HOLDER ASSEMBLY MK12.5 SCREW, M2.6X6 PAN HEAD+ B355 B359 9965 000 19630 9965 000 08449 SLIDER(SP) MK12 CLEANER LEVER MK10 L1053 L1151 9965 000 05375 9965 000 08642 SCREW, M2.6X8 WASHER HEAD+ SCREW, SEMS M2.6X4 PAN + B360 B361 9965 000 06561 9965 000 08450 CLEANER ROLLER MK9 CL POST MK10 L1191 L1321 9965 000 05375 4822 502 14009 SCREW, M2.6X8 WASHER HEAD+ M3X6 B410 B411 9965 000 23370 9965 000 16649 PINCH ARM(A) ASSEMBLY(6) MK12.5 PINCH SPRING MK12 L1322 L1341 9965 000 08645 9965 000 23375 SCREW, B-TIGHT M2.3X4 BIND HEAD+ SCREW, P-TIGHT M2X6 PAN HEAD+ B414 B416 9965 000 23419 9965 000 17196 M BRAKE(SP) ASSEMBLY MK12.5 M BRAKE(TU) ASSEMBLY MK12 L1406 L1450 9965 000 08643 4822 502 14671 AC HEAD SCREW MK9 SCREW M2.6X5 B417 B425 9965 000 23371 9965 000 08457 TENSION SPG(3002645) MK12 LOCK LEVER SPRING MK10 L1466 L1467 9965 000 05364 9965 000 23376 SCREW, M2.6X6 BIND HEAD+ SCREW M2.6X5 WASHER HEAD+ B426 B482 9965 000 08458 9965 000 16653 KICK PULLEY MK10 CASSETTE PLATE MK12 Note: Only the parts mentioned in this list are normal service spare parts. B483 B487 9965 000 16654 9965 000 16655 LOCK LEVER MK12 BAND BRAKE(SP) MK12 B488 B491 9965 000 23420 9965 000 17199 MODE LEVER MK12.5 CAM GEAR(A) MK12 B492 B494 9965 000 16658 9965 000 16659 MODE GEAR MK12 C DOOR OPENER MK12 B499 B501 9965 000 16660 9965 000 16661 T LEVER HOLDER MK12 WORM HOLDER MK12 B502 B507 9965 000 17200 9965 000 05342 CAM GEAR(B) MK12 REEL WASHER MK9 5*2.1*0.5 B508 B513 9965 000 08470 9965 000 17201 S BRAKE SPRING MK10 CAM WASHER MK12 B514 B516 9965 000 08641 9965 000 05342 SCREW RACK MK10 REEL WASHER MK9 5*2.1*0.5 B520 B521 9965 000 17202 9965 000 16662 TU BRAKE SPRING MK12 REV BRAKE SPRING MK12
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