E1000 E3000 User Manual 2011053001A1
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E3000 CONTENTS I. Product ……………………………………………………………….. 1 1.1 Product model naming rule………………………………… 1 1.2 Optional function naming rule…………………………………1 1.3 Nameplate……..…………………………………………… 2 1.4 Appearance…………….……………………………………… 2 1.5 Technical Specifications …………………………………… 4 1.6 Designed Standards for Implementation…………………… 5 1.7 Safe Instructions……………………………………………… 5 1.8 Precautions…………………………………………………… 6 1.9 Examination and Maintenance…………………………..…… 7 II. Keypad panel……………………………………………………….. 9 2.1 Panel Illustrations…………………………………………… 9 2.2 Panel Structure………………………………………………. 10 2.3 Panel Operating …………………………………………… 12 2.4 Parameters Setting ………………………………………… 12 2.5 Function Codes Switchover In/Between Code-Groups…..… 12 2.6 Panel Display ……………………………………………… 14 III. Installation & Connection ……………………………………………… 15 3.1 Installation…………………………………………………… 15 3.2 Connection …………………………………………………… 15 3.3 Measurement of main circuit………………………………… 17 3.4 Function of Control Terminals…………………………………… 19 3.5 Wiring Recommended………………………………………… 22 3.6 Lead Section Area of Protect Conductor(grounding wire) …… 22 3.7 Overall connection………………………………………………23 3.8 Basic methods of suppressing the noise ………………………… 24 IV. Operation and Simple Running ……………………………………… 29 V. Function Parameters …………………………………………………… 38 · A· E3000 5.1 Basic Parameters……………………………………………… 38 5.2 Operation Control …………………………………………….. 46 5.3 Multifunctional Input and Output Terminals……………………64 5.4 Analog Input and Output………………………………….… 69 5.5 Pulse input and output………………………………….…… 74 5.6 Multi-stage Speed Control…………………….……………… 76 5.7 Auxiliary Functions………………………………..…….…… 78 5.8 Malfunction and Protection…………………………………… 81 5.9 Parameters of the motor……………………………………… 85 5.10 Communication parameters……………………………………87 5.11 PID parameters…………………………………………………. 88 5.13 Torque control parameters………………………………….. 91 Appendix 1 Trouble Shooting…………………………………..……. 93 Appendix 2 Reference wiring of water system…………………..……. 94 Appendix 3 Products and Structure ………………………..………….. 97 Appendix 4 Selection of Braking Resistance ………………………….…. 101 Appendix 5 Communication Manual…………………………………. 102 Appendix 6 Introduction of PG card…………………………………… 110 Appendix 7 Zoom Table of Function Code ……………………….……… 113 · B· E3000 I. Product This manual offers a brief introduction of the installation connection for E3000 series inverters, parameters setting and operations, and should therefore be properly kept. Please contact manufacturer or dealer in case of any malfunction during application. 1.1 Product model naming rule E3000 – 0007 S2 Input power type: S2 means single-phase 230VAC T3 means three-phase 400VAC Motor power Relation Mark Motor power (kW) 0002 0004 0007 …… 0.2 0.4 0.75 …… Product series 1.2 Optional function naming rule D Y KBR Mark Built- in EMI filter None None R Including built-in EMI filter Mark Built-in braking unit None None B Including built-in braking unit Mark Operation panel with potentiometer None Local operation panel without potentiometer K Local operation panel with potentiometer Mark None Y Operation panel type Please purchase operation panel, to be controlled remotely Operation panel is removable, to be controlled remotely Mark None D · 1· Structure code Hanging type Cabinet type E3000 1.3 Nameplate Taking for instance the E3000 series 1.5kW inverter with 1-phase input, its nameplate is illustrated as Fig 1-1. 1Ph: single-phase input; 230V, 50/60Hz: input voltage range and rated frequency. 3Ph: 3-phase output; 7.0A, 1.5kW: rated output current and power; 0.50~650.0Hz: output frequency range. 1.4 EURA DRIVES ELECTRIC CO., LTD MODEL INPUT E3000-0015S2 AC 3PH OUTPUT Function Symbol KBR 1PH 230V 50/60Hz 1.5KW 7.0A 0~230V 0.50~650.0Hz BAR CODE Appearance The external structure of E3000 series inverter is classified into plastic and metal housings. Wall hanging type and cabinet type are adopted. Good poly-carbon materials are adopted through die-stamping for plastic housing with nice form, good strength and toughness. Taking E3000-0037T3 for instance, the external appearance and structure are shown as in below Fig. Cover Keypad panel Control MODBUS port Remote keypad PROFIBUS port port PG expand terminal card Wiring cover Power terminal Fan Radiator · 2· E3000 Vent hole Optional expand port Expand card installation location Mounting hole Metal housing uses advanced exterior plastic- spraying and powder-spraying process on the surface with elegant color and with detachable one-side door hinge structure adopted for front cover, convenient for wiring and maintenance. Taking E3000-0185T3 for instance, its appearance and structure are shown as in right Fig. · 3· E3000 1.5 Technical Specifications Table1-1 Technical Specifications for E3000 Series Inverters Items Input Output Rated Voltage Range Rated Frequency Rated Voltage Range Frequency Range Carrier Frequency Input Frequency Resolution Control Mode Start Torque Speed-control Scope Steady Speed Precision Torque Control Precision Overload Capacity Control Mode Torque Elevating VVVF Curve Startup mode DC Braking Jogging Control Auto Circulating Running and multi-stage speed running Built-in PID adjusting Auto current regulation (AVR) Frequency Setting Contents 3-phase 400V±15%; single-phase 230V±15% 50/60Hz 3-phase 0~400V;3-phase 0~230V 0.50~650.0Hz (In SVC control mode, the max frequency should be lower than 150Hz.) 2000~10000Hz; Fixed carrier-wave and random carrier-wave can be selected by F159. Digital setting: 0.01Hz, analog setting: max frequency 0.1% SensorlessVector Control (open-loop vector control), VC control (closed-loop vector control), VVVF control, vector control 1 0.5 Hz / 150% (SVC), 0.05Hz/180%(VC) 1:100 (SVC), 1:1000 (VC) ±0.5% (SVC), ±0.02% (VC) ±5% (SVC), ±0.5% (VC) 150% rated current, 60 seconds. Auto torque promotion, Manual Torque Promotion includes 1-16 curves. 4 kinds of modes: beeline type, square type, under-defined VVVF curve and auto torque promotion. Direct startup, speed track startup (VVVF control) DC braking frequency: 0.2-5.00 Hz, braking time: 0.00~10.00s Jogging frequency range: min frequency~ max frequency, jogging acceleration/deceleration time: 0.1~3000.0s Auto circulating running or terminals control can realize 15-stage speed running. easy to realize a system for process closed-loop control When source voltage changes, the modulation rate can be adjusted automatically, so that the output voltage is unchanged. Potentiometer or external analog signal (0~5V, 0~10V, -10~10V, 0~20mA); keypad (terminal)▲/▼ keys, external control logic and automatic circulation setting. Start/Stop Control Operation Function Protection Function Terminal control, keypad control or communication control. 3 kinds of channels from keypad panel, control terminal and Running Command Channels series communication port. Frequency sources: given digit, given analog voltage, given Frequency Source analog current and given series communication port. Flexible implementation of 5 kinds of accessorial frequency Accessorial frequency Source fine adjustments and frequency compound. Input phase loss, Output phase loss, input under-voltage, DC over-voltage, over-current, inverter over-load, motor over-load, current stall, over-heat, external disturbance, under-load, pressure control, analog line disconnected. · 4· E3000 LED nixie tube showing present output frequency, present rotate-speed (rpm), present output current, present output voltage, present linear-velocity, types of faults, and parameters for the system and operation; LED indicators showing the current working status of inverter. In an indoor location, Prevent exposure from direct Equipment Location sunlight, Free from dust, tangy caustic gases, flammable gases, steam or the salt-contented, etc. Environment Environment Temperature -10℃~+50℃ Conditions Environment Humidity Below 90% (no water-bead coagulation) Vibration Strength Below 0.5g (acceleration) Height above sea level 1000m or below Protection IP20 level Display Applicable Motor 0.2~90kW 1.6 Designed Standards for Implementation IEC/EN 61800-5-1: 2003 Adjustable speed electrical power drive systems safety requirements. IEC/EN 61800-3: 2004 Adjustable speed electrical power drive systems-Part 3: EMC product standard including specific test methods. 1.7 Safe instructions Please check the model in the nameplate of the inverter and the rated value of the inverter. Please do not use the damaged inverter in transit. Installation and application environment should be free of rain, drips, steam, dust and oily dirt; without corrosive or flammable gases or liquids, metal particles or metal powder. Environment temperature within the scope of -10℃~+50℃. Please install inverter away from combustibles. Do not drop anything into the inverter. The reliability of inverters relies heavily on the temperature. The around temperature increases by 10℃, inverter life will be halved. Because of the wrong installation or fixing, the temperature of inverter will increase and inverter will be damaged. Inverter is installed in a control cabinet, and smooth ventilation should be ensured and inverter should be installed vertically. If there are several inverters in one cabinet, in order to ensure ventilation, please install inverters side by side. If it is necessary to install several inverters up and down, please add heat-insulation plate. · 5· E3000 1.8 Precautions 1.8.1 Instructions for use Never touch the internal elements within 15 minutes after power off. Wait till it is completely discharged. Input terminals R, S and T are connected to power supply of 400V while output terminals U, V and W are connected to motor. Proper grounding should be ensured with grounding resistance not exceeding 4Ω; separate grounding is required for motor and inverter. Grounding with series connection is forbidden. There should be separate wiring between control loop and power loop to avoid any possible interference. Signal line should not be too long to avoid any increase with common mode interference. If circuit breaker or contactor needs to be connected between the drive and the motor, be sure to operate these circuit breakers or contactor when the drive has no output, to avoid damaging of drive. Before using the drive, the insulation of the motors must be checked, especially, if it is used for the first time or if it has been stored for a long time. This is to reduce the risk of the drive from being damaged by the poor insulation of the motor. Do not connect any varistor or capacitor to the output terminals of the drive, because the drive‟s output voltage waveform is pulse wave, otherwise tripping or damaging of components may occur; in addition, do not install circuit breaker or contactor at the output side of the drive as shown in Fig 1-6. · 6· E3000 Fig 1-6 Capacitors are prohibited to be used. Derating must be considered when the drive is installed at high altitude, greater than 1000m. This is because the cooling effect of drive is deteriorated due to the thin air, as shown in Fig. 1-7 that indicates the relationship between the elevation and rated current of the drive. Iout 100 % 90 % 80% 1000 Fig 1-7 2000 3000 ( m) F ig 1 -7 D erating D rive ’ s output current w ith altitude Derating drive‟s output current with altitude 1.8.2 Special Warning!! Never touch high-voltage terminals inside the inverter to avoid any electric shock. Before inverter is powered on, please be sure that input voltage is correct. Please do not connect input power supply onto U,V,W or /PE/E terminals. Please do not install inverter directly under sunshine, do not block up the cooling hole. All safety covers should be well fixed before inverter is power connected, to avoid any electric shock. Only professional personnel are allowed for any maintenance, checking or replacement of parts. No live-line work is allowed. 1.9 Maintenance 1.9.1 Periodic checking Cooling fan and wind channel should be cleaned regularly to check whether it is normal; remove the dust accumulated in the inverter on a regular basis. Check inverter‟s input and output wiring and wiring terminals regularly and check if wirings are ageing. · 7· E3000 Check whether screws on each terminals are fastened. Check whether inverter is corrosive. 1.9.2 Replacement of wearing parts The wearing parts include cooling fan and electrolytic capacitors. The life of the fan usually is 2~3 years. Users should change the cooling fan according to all running time of inverter. Cooling fan could be damaged because bearing is damaged and fan blades are aging. Users could check fan blades for cracks or check the abnormal vibration noise when starting. Users could change fan according to abnormal phenomena. The useful life of electrolytic capacitors is 4~5 years. Users should change the electrolytic capacitors according to all running time of inverter. Filter capacitors could be damaged because the power supply is unstable, the environment temperature is high, frequent over-load occurs and electrolyte is ageing. By checking whether there is leakage of liquid, or the safety valve bulges out, or the static electricity and insulated resistor is ok, users could change the capacitor according to these phenomena. 1.9.3 Storage Please put the inverter in the packing case of manufacture. If inverter is stored for long time, please charge the inverter within half a year to prevent the electrolytic capacitors damaged. The charging time should be longer than 5 hours. 1.9.4 Daily Maintenance Environment temperature, humidity, dust and vibration would decrease the life of inverter. So daily maintenance is necessary to inverter. Daily inspecting: Inspecting for noise of motor when it is working. Inspecting for abnormal vibration of motor when it is working. Inspecting for the installing environment of inverter. Inspecting for the fan and inverter temperature. Daily cleaning: Keep the inverter clean. Clean surface dust of inverter to prevent dust, metal powder, oily dirt and water from dropping into the inverter. 1.10 Options Name Model Function Remarks Only one kind of bus communication can be selected at the same time. Modbus bus (internal) PROFIBUS-DP bus card PC01 CANopen bus card PG card PC10 CANopen bus port E3PG01 Rotary encoder expand card PROFIBUS-DP bus port Differential PG card E3PG10 Differential encoder expand card Remote LED panel Remote LED panel AA-A A6-1-A Remote keypad panel (small) Remote keypad panel (big) Safe relay card I/O expand card · 8· Match for 18.5kW and above 18.5kW inverters E3000 II. Keypad panel Keypad panel and monitor screen are both fixed on keypad controller. Two kinds of controllers (with and without potentiometer) are available for E3000 series inverters. Refer to note for Fig2-1. 2.1 Panel Illustration The panel covers three sections: data display section, status indicating section and keypad operating section, as shown in Fig. 2-1. LED shows running frequency, flashing target frequency, function code, parameter value or fault code. 4 LEDs indicate working status. RUN is lighting while running. FWD is lighting when working forward and FRQ is lighting when showing frequency. RUN FWD DGT FRQ EURA Min Max Fun ▲ Set Run ▼ stop reset 4 个发光二极管指示工作状态。运行时 RUN 亮,正转时 FWD 亮,功能 Potentiometer can used for manual speed control in mode of 码区间内切换 DGT be 亮,FRQ 亮表示显示频率。 analog signals control. External potentiometer or external analog signal can also be used. Press “Fun” for function code, and “set” for original parameters.▲ and▼keys can be used to select function codes and parameters. Press “set” again to confirm. In the mode of keypad control, ▲and ▼keys can also be used for dynamic speed control. “Run” and “Stop/Reset” keys control start and stop. Press “Stop/Reset” key to reset inverter in fault status. Operation panel LED shows running frequency, flashing target frequency, function code, parameter value or fault code. 4 LEDs indicate working status. RUN is lighting while running. FWD is lighting RUN FWD DGT FRQ EURA Fun ▲ Set Run ▼ Stop reset when working forward and FRQ is lighting when showing frequency. Press “Fun” for function code, and “set” for original parameters.▲ and▼keys can be used to select function codes and parameters. Press “set” again to confirm. In the mode of keypad control, ▲and ▼keys can also be used for dynamic speed control. “Run” and “Stop/Reset” keys control start and stop. Press “Stop/Reset” key to reset inverter in fault status. Operation panel Fig.2-1 Operation Panels Instructions for operation panel: 1. Operation panels of below 15kW can not be pulled out. Please select AA-A or A6-1-A control panel to realize remote control, which is connected by 8-core net cable. 2. Operation panels A6-1-A of above 18.5kW can be pulled out, which are connected by 8 core net cable. · 9· E3000 2.2 Panel structure 1. structure diagram 2. Structure size (Unit: mm) Code AA A6-1 A B C D H Opening size 76 124 52 74 72 120 48 70 24 26 73*49 121*71 3. Panel mounting structure diagram · 10· E3000 Mounting panel Keypad frame Frame back cover 4. Panel mounting size (Unit: mm) Keypad panel size Code AA A6-1 Opening size E F L N M 109 170 80 110 20 22 75 102 81 142 5. Port of control panel Pins 1 8 core Potentiometer 2 5V 3 4 5 6 7 8 Grounding Grounding Signal 1 Signal 2 Signal 3 Signal 4 Please pay attention to the sequence of cable port. 6. The default length of remote-control cable is 1m, if users need longer cables more than 3m, please put a magnetic ring on the cable to avoid the interference. · 11· E3000 2.3 Panel Operating All keys on the panel are available for user. Refer to Table 2-1 for their functions. Table 2-1 Uses of Keys Keys Names 按键 Fun Fun To call function code and switch over display mode. Set Set To call and save data. ▲ Up To increase data (speed control or setting parameters) ▼ Down To decrease data (speed control or setting parameters) Run Run Stop/reset Stop or reset 2.4 Remarks To start inverter; To stop inverter; to reset in fault status; to change function codes in a code group or between two code groups. Parameters Setting This inverter has numerous function parameters, which the user can modify to effect different modes of operation control. User needs to realize that if user sets password valid (F107=1), user‟s password must be entered first if parameters are to be set after power off or protection is effected, i.e., to call F100 as per the mode in Table 2-2 and enter the correct code. User‟s password is invalid before delivery, and user could set corresponding parameters without entering password. Table 2-2 Steps 1 Steps for Parameters Setting Keys Operation Press “Fun” key to display function code Fun 2 ▲ or 3 Set 4 ▲ or ▼ Press “Up” or “Down” to select required function code To read data set in the function code ▼ To modify data Set To show corresponding target frequency by flashing after saving the set data Fun To display the current function code 5 Display The above-mentioned step should be operated when inverter is in stop status. F 1 1 4 F 1 1 2.5 Function Codes Switchover in/between Code-Groups 4 It has more than 300 parameters (function codes) available to user, divided into 10 sections as indicated in Table 2-3. · 12· E3000 Table 2-3 Function Code Partition Group Name Function Code Range Group No. Function Code Range Group Name Group No. Basic Parameters F100~F160 1 Run Control Mode Multi-functional input/output terminal Analog signals and pulse of input/output Multi-stage speed parameters F200~F280 2 Timing control and F700~F770 protection function Parameters of the motor F800~F860 F300~F330 3 Communication function F900~F930 9 F400~F480 4 PID parameter setting FA00~FA80 10 F500~F580 5 Reserved FB00~FB80 11 Subsidiary function F600~F650 6 Torque control function FC00~FC40 12 7 8 As parameters setting costs time due to numerous function codes, such function is specially designed as “Function Code Switchover in a Code Group or between Two Code-Groups” so that parameters setting become convenient and simple. Press “Fun” key so that the keypad controller will display function code. If press “▲” or “▼” key then, function code will circularly keep increasing or decreasing by degrees within the group; if press the “stop/reset” key again, function code will change circularly between two code groups when operating the “▲” or “▼” key. e.g. when function code shows F111 and DGT indicator is on, press “▲”/ “▼” key, function code will keep increasing or decreasing by degrees within F100~F160; press “stop/reset” key again, DGT indicator will be off. When pressing “▲”/ “▼” key, function codes will change circularly among the 10 code-groups, like F211, F311…FA11, F111…, Refer to Fig 2-2 (The sparkling “ frequency values). Enter correct user‟s password (currently showing ) Display ▲ ▲ is indicated the corresponding target Display Display Fun DGT Display DGT Stop/Reset Display Fig 2-2 Switch over in a Code Group or between Different Code-Groups · 13· Display ▲ DGT Off DGT On E3000 2.6 Panel Display Table 2-4 Items and Remarks Displayed on the Panel Items Remarks HF-0 This Item will be displayed when you press “Fun” in stopping status, which indicates jogging operation is valid. But HF-0 will be displayed only after you change the value of F132. -HF- It stands for resetting process and will display target frequency after reset. OC, OC1, OE, OL1, OL2, OH, LU, PF0, PF1, GF Fault code, indicating “over-current OC”, “over-current OC1”, “over-voltage”, “inverter over-load”, “motor over-load” “over-heat”, “under-voltage for input”, “phase loss for output”, “phase loss for input” , "Grounding fault" respectively. AErr, EP, nP, Err5 Analog line disconnected, inverter under-load, pressure control, PID parameters are set wrong, OVER, BRK2 (textile industry) yarn full, yarn broken, yarn intertwining. BRK1, ESP F152 10.00 0. During two-line/three line running mode, “stop/reset” key is pressed or external emergency stop terminal is closed, ESP will be displayed. Function code (parameter code). Indicating inverter‟s current running frequency (or rotate speed) and parameter setting values, etc. Sparkling in stopping status to display target frequency. Holding time when changing the running direction. When “Stop” or “Free Stop” command is executed, the holding time can be canceled b*.* Output current (100A) and output voltage (100V). Keep one digit of decimal when current is below 100A. PID feedback value is displayed. o*.* L*** PID given value is displayed. Linear speed is displayed. H* Radiator temperature is displayed. A100、U100 · 14· E3000 III. Installation & Connection 3.1 Installation Inverter should be installed vertically, as shown in Fig 3-1. Sufficient ventilation space should be ensured in its surrounding. Clearance dimensions (recommended) are available from Table 3-1 for installing the inverter. Table 3-1 Clearance Dimensions Clearance Dimensions 3.2 A≥150mm A≥200mm B≥50mm B≥75mm B B D D A Connection C Inverter Hanging (<22kW) Hanging (≥22kW) Inverter Model A Trench In case of 3-phase input, connect R/L1, Hanging Cabinet S/L2 and T/L3 terminals (L1/R and L2/S Fig 3-1 Installation Sketch terminals for single-phase) with power source from network and /PE/E to grounding, U, V and W terminals to motor. Motor shall have to be ground connected. Or else electrified motor causes interference. For inverter power lower than 15kW, braking cell is also built-in. If the load inertia is moderate, it is Ok to only connect braking resistance. Power terminals sketch of inverter with single-phase 230V 0.2~0.75kW. Power terminals sketch of inverter with single-phase 230V 1.5~2.2kW and three-phase 400V 0.75kW~15kW. Note: power terminals L1/R, L2/S of single-phase 230V 1.5kW and 2.2kW are connected to 230V of power grid; L3/T is not connected. · 15· E3000 Power terminals sketch of inverter with three-phase 400V above 18.5kW (The figure is only sketch, terminals order of practical products may be different from the above-mentioned figure.) Introduction of terminals of power loop Power Input Terminal Terminal Marking R/L1, S/L2, T/L3 Output Terminal U, V, W Terminals Grounding Terminal Terminal Function Description Input terminals of three-phase 400V AC voltage (R/L1 and S/L2 terminals for single-phase) Inverter power output terminal, connected to motor. /PE/E Inverter grounding terminal. P, B External braking resistor (Note: no Terminals P or B for inverter without built-in braking unit). P+、-(N) DC bus-line output P、-(N) Externally connected to braking unit P connected to input terminal “P” of braking unit, N connected to input terminal of braking unit “N”. Rest Terminal P, P+ Externally connected to DC reactor Wiring for control loop as follows: A+ B- TA TB TC DO1 DO2 24V CM OP1 OP2 OP3 OP4 OP5 OP6 OP7 OP8 10V AI1 AI2 GND AO1 AO2 Note: 1. 15kW and below 15kW inverters have no DO2, OP7, OP8 control terminals, the terminals of A+ and B- are on the side of inverter, which are pullout terminals. · 16· E3000 3.3 Measurement of main circuit voltages, currents and powers Since the voltages and currents on the inverter power supply and output sides include harmonics, measurement data depends on the instruments used and circuits measured. When instruments for commercial frequency are used for measurement, measure the following circuits with the recommended instruments. · 17· E3000 Item Measuring Point Power supply voltage V1 Power supply side current I1 Power supply side power P1 Power supply side power factor Pf1 Across R-S,S-T, T-R R, S, and T line currents At R, S and T, and across R-S, S-T and T-R Measuring Instrument Moving-iron type AC voltmeter Moving-iron type AC voltmeter Electrodynamic type single-phase wattmeter Remarks (Reference Measurement Value) 400V±15%,230V±15% P1=W11+W12+W13 (3-wattmeter method) Calculate after measuring power supply voltage, power supply side current and Pf 1 power supply side power.[Three phase power supply] Output side voltage V2 Output current I2 side Output side power P2 Output side power factor Pf2 Converter output Power supply of control PCB Analog AO1 output Alarm signal Across U-V, V-W and W-U Rectifier type AC voltmeter (Moving-iron type cannot measure) U, V and W line currents Moving-iron type AC Ammeter U, V, W and U-V, V-W,W-U Electrodynamic type single-phase wattmeter P1 3V 1 I 1 100 % Difference between the phases is within ±1% of the maximum output voltage. Current should be equal to or less than rated inverter current. Difference between the phases is 10% or lower of the rated inverter current. P2 = W21 + W22 2-wattmeter method Calculate in similar manner to power supply side power factor: Pf 2 P2 3V 2 I 2 100 % Across P+(P)and -(N) Across 10V-GND Across 24V-CM Across AO1-GND Across AO2-GND Across TA/TC Across TB/TC Moving-coil type (such as multi-meter) Moving-coil type (such as multi-meter) Moving-coil type (such as multi-meter) Moving-coil type (such as multi-meter) Moving-coil type (such as multi-meter) Moving-coil type (such as multi-meter) · 18· DC voltage, the value is 2 V1 DC10V±0.2V DC24V±1.5V Approx. DC10V at max frequency. Approx. DC 4~20mA at max frequencyAcross TA/TC: Discontinuity Continuity Across TB/TC: Continuity Discontinuity E3000 3.4 Functions of control terminals The key to operate the inverter is to operate the control terminals correctly and flexibly. Certainly, the control terminals are not operated separately, and they should match corresponding settings of parameters. This chapter describes basic functions of the control terminals. The users may operate the control terminals by combining relevant contents hereafter about “Defined Functions of the Terminals”. Table 4-3 Terminal DO1 DO2Note TA TB TC AO1 AO2 Type power supply AI1 AI2 GND 24V OP1 OP2 Function When the token function is valid, the value Multifunctional between this terminal and CM is 0V; when output terminal 1 the inverter is stopped, the value is 24V. The functions of output When the token function is valid, the value Multifunctional terminals shall be between this terminal and CM is 0V; when output terminal 2 the inverter is stopped, the value is 24V. defined per manufacturer‟s value. TC is a common point, TB-TC are normally closed contacts, TA-TC are normally open Their initial state may be Output contacts. The contact capacity of 15kW and changed through signal below 15kW inverter is 10A/125VAC、 Relay contact changing function codes. 5A/250VAC、5A/30VDC, contact capacity of above 15kW is 12A/125VAC、7A/250VAC、 7A/30VDC. Voltage / current The token content is output frequency, output current, output voltage. display Please refer to parameters F423~F426. Current display Analog 10V Functions of Control Terminals Description Self contained power supply Internal 10V self-contained power supply of the inverter provides power to the inverter. When used externally, it can only be used as the power supply for voltage control signal, with current restricted below 20mA. When analog speed control is adopted, the voltage or current signal is input through this terminal. The range of voltage input is 0~5V or 0~10V, -10~10V (only for AI1 channel) and the current input is 0~ Analog Voltage / Current 20mA, the input resistor is 500Ohm, and grounding: GND. If the input input analog input port is 4~20mA, it can be realized through adjusting parameter F406=2. The voltage or current signal can be chosen by coding switch. See table 4-2 and table 4-3 for details, the default output of AI1 channel is 0~10V, and the default output of AI2 is 0~20mA current channel. Self-contained Power supply Ground Power Control power supply supply Ground terminal of external control signal (voltage control signal or current source control signal) is also the ground of 10V power supply of this inverter. Power: 24±1.5V, grounding is CM; current is restricted below 50mA for external use. When this terminal is valid, the inverter will The functions of input have jogging running. The jogging function terminals shall be Digital of this terminal is valid under both at stopped defined per Jogging terminal input and running status. This terminal can also be manufacturer‟s value. control used as high-speed pulse input port. The max Other functions can also terminal frequency is 50K. be defined by changing External When this terminal is valid, “ESP” · 19· function codes. E3000 Emergency Stop malfunction signal will be displayed. OP3 OP4 OP5 OP6 OP7 OP8 CM A+note B-note “FWD” Terminal When this terminal is valid, inverter will run forward. When this terminal is valid, inverter will run “REV” Terminal reversely. Make this terminal valid under fault status to Reset terminal reset the inverter. Make this terminal valid during running can Free-stop realize free stop. When this terminal is in the valid state, Run terminal inverter will run by the acceleration time. Make this terminal valid during running can Stop terminal realize stop by the deceleration time. Grounding of Common control power The grounding of 24V power supply and other control signals. port supply Positive polarity of Standard: TIA/EIA-485(RS-485) 485 differential signal communic Communication protocol: Modbus Negative polarity of ation Differential signal Communication rate: 1200/2400/4800/9600/19200/38400/57600bps Note: 1. 15kW and below 15kW inverters have no DO2, OP7, OP8 control terminals. The terminals of A+ and B- are on the side of inverter, which are pullout terminals. 2. AI1 terminal of 15kW and below 15kW inverters can only accept voltage signal. Wiring for digital input terminals: Generally, shield cable is adopted and wiring distance should be as short as possible. When active signal is adopted, it is necessary to take filter measures to prevent power supply interference. Mode of contact control is recommended. Digital input terminals are only connected by source electrode (NPN mode) or by drain electrode (PNP mode). If NPN mode is adopted, please turn the toggle switch to the end of “NPN”. Wiring for control terminals as follows: 1. Wiring for positive source electrode (NPN mode). · 20· E3000 2. Wiring for active source electrode If digital input control terminals are connected by drain electrode, please turn the toggle switch to the end of “PNP”. Wiring for control terminals as follows: 3. Wiring for positive drain electrode (PNP mode) 4. Wiring for active drain electrode (PNP mode) · 21· E3000 Wiring by source electrode is a mode most in use at present. Wiring for control terminal is connected by source electrode, user should choose wiring mode according to requirement. Instructions of choosing NPN mode or PNP mode: 1. There is a toggle switch J7 near to control terminals. Please refer to NPN PNP Fig 3-2. 2. When turning J7 to “NPN”, OP terminal is connected to CM. When turning J7 to “PNP”, OP terminal is connected to 24V. Fig 3-2 Toggle Switch J7 3. The switch J7 of single-phase inverters 0.2kW~0.75kW is on the back of control PCB. 3.4 Wiring Recommended Inverter Model Lead SectionArea(mm2) Inverter Model Lead SectionArea(mm2) E3000-0002S2 1.0 E3000-0055T3 4.0 E3000-0004S2 1.5 E3000-0075T3 4.0 E3000-0007S2 2.5 E3000-0110T3 6.0 E3000-0011S2 2.5 E3000-0150T3 10 E3000-0015S2 2.5 E3000-0185T3 16 E3000-0022S2 4.0 E3000-0220T3 16 E3000-0007T3 1.5 E3000-0300T3 25 E3000-0015T3 2.5 E3000-0370T3 25 E3000-0022T3 2.5 E3000-0450T3 35 E3000-0030T3 2.5 E3000-0550T3 35 E3000-0037T3 2.5 E3000-0750T3 50 E3000-0040T3 2.5 E3000-0900T3 70 3.5 Lead section area of protect conductor (grounding wire) Lead section area S of U,V,W (mm2) Minimum lead section area S of E (mm2) S 16 S 16 0, inverter will run at auto circulation conditionally. When auto circulation of the preset times is finished continuously (set by F502), inverter will finish auto-circulation running conditionally. When inverter keeps running and the preset times is not finished, if inverter receives “stop command”, inverter will stop. If inverter receives “run command” again, inverter will automatically circulate by the setting time of F502. ·If F503=0, then inverter will stop after auto circulation is finished. If F503=1, then inverter will run at the speed of the last-stage after auto-circulation is finished as follows: e.g., F501=3, then inverter will run at auto circulation of 3-stage speed; F502=100, then inverter will run 100 times of auto circulation; F503=1, inverter will run at the speed of the last stage after the auto-circulation running is finished. Start auto Stage-1 Stage-2 Stage-3 circulating running speed speed speed After circulating 100 times Keep running at Stage-3 speed Figure 5-11 Auto-circulating Running Then the inverter can be stopped by pressing “stop” or sending “stop” signal through terminal during auto-circulation running. F504 Frequency setting for stage 1 speed Mfr‟s value: 5.00Hz Setting range: · 77· E3000 F505 Frequency setting for stage 2 speed F112~F111 Mfr‟s value: 10.00Hz F506 F507 F508 F509 Frequency setting for stage 3 speed Frequency setting for stage 4 speed Frequency setting for stage 5 speed Frequency setting for stage 6 speed Mfr‟s value: 15.00Hz Mfr‟s value: 20.00Hz Mfr‟s value: 25.00Hz Mfr‟s value: 30.00Hz F510 F511 F512 F513 F514 F515 Frequency setting for stage 7 speed Frequency setting for stage 8 speed Frequency setting for stage 9 speed Frequency setting for stage 10 speed Frequency setting for stage 11 speed Frequency setting for stage 12 speed Mfr‟s value: 35.00Hz Mfr‟s value: 40.00Hz Mfr‟s value: 5.00Hz Mfr‟s value: 10.00Hz Mfr‟s value: 15.00Hz Mfr‟s value: 20.00Hz F516 Frequency setting for stage 13 speed F517 Frequency setting for stage 14 speed F518 Frequency setting for stage 15 speed Mfr‟s value: 25.00Hz Mfr‟s value: 30.00Hz Mfr‟s value: 35.00Hz F519~F533 Acceleration time setting for the Setting range: speeds from Stage 1 to Stage 15 0.1~3000S Mfr‟s value: 0.2-4.0kW: 5.0S 5.5-30kW: 30.0S Above 37kW: 60.0S F534~F548 Deceleration time setting for the Setting range: speeds from Stage 1 to Stage 15 0.1~3000S F549~F556 Setting range: Running directions of stage speeds from Stage 1 0: forward running; to Stage 8 1: reverse running Mfr‟s value: 0 F573~F579 Setting range: Running directions of stage speeds from stage 9 0: forward running; to stage 15 1: reverse running Mfr‟s value: 0 F557 ~564 Running time of stage speeds Setting range: from Stage 1 to Stage 8 0.1~3000S Mfr‟s value: 1.0S F565~F572 Stop time after finishing stages Setting range: from Stage 1 to Stage 8 0.0~3000S Mfr‟s value: 0.0S 5.7 Auxiliary Functions F600 DC Braking Function Selection Setting range: 0: Invalid; 1: braking before starting; 2: braking during stopping; 3: braking during starting and stopping Mfr‟s value: 0 F601 Initial Frequency for DC Braking Setting range: 0.20~5.00 Mfr‟s value: 1.00 Setting range: 0~100 Mfr‟s value: 10 Setting range: 0.0~10.0 Mfr‟s value: 0.5 0: Braking by voltage 1: Braking by current 2: Auto braking by voltage Mfr‟s value: 0 F602 DC Braking efficiency before Starting F603 DC Braking efficiency During Stop F604 Braking Lasting Time Before Starting F605 Braking Lasting Time During Stopping F606 DC braking mode selection · 78· E3000 ·When F600=0, DC braking function is invalid. Hz ·When F600=1, braking before starting is valid. After the right starting signal is input, inverter starts DC braking. After braking is finished, inverter will run from the initial frequency. F601 In some application occasion, such as fan, t motor is running at a low speed or in a reverse status, if inverter starts immediately, OC V /A malfunction will occur. Adopting “braking before starting” will ensure that the fan stays F 602 in a static state before starting to avoid this t malfunction. · During braking before starting, if “stop” signal F 605 F 604 is given, inverter will stop by deceleration time. When F600=2, DC braking during stopping is F igu re 5-12 D C b rak in g selected. After output frequency is lower than the initial frequency for DC braking (F601), DC braking will stop the motor immediately During the process of braking during stopping, if “start” signal is given, DC braking will be finished and inverter will start. If “stop” signal is given during the process of braking during stopping, inverter will have no response and DC braking during stopping still goes on. ·When jogging function is valid, the function of braking before starting set by F600 is valid, and the function of speed track is invalid. ·When jogging function is invalid and F613-1, the function of braking before starting is invalid. · Parameters related to “DC Braking”: F601, F602, F603, F604, F605 and F606, interpreted as follows: a. F601: Initial frequency of DC-braking. DC braking will start to work as inverter‟s output frequency is lower than this value. b. F602/F603: DC braking efficiency (When F606=0, the unit is V. When F606=1, the unit is the percentage of rated current). The bigger value will result in a quick braking. However, motor will overheat with too big value. c. F604: Braking duration before starting. The time lasted for DC braking before inverter starts. d. F605: Braking duration when stopping. The time lasted for DC braking while inverter stops. · DC braking, as shown in Figure 5-9 Note: during DC braking, because motor does not have self-cold effect cause by rotating, it is in the state of easy over-heat. Please do not set DC braking voltage too high and do not set DC braking time to long. Setting range: F607 Selection of Stalling Adjusting Function Mfr‟s value: 0 0: invalid; 1: valid F608 Stalling Current Adjusting (%) Setting range: 60~200 Mfr‟s value: 160 F609 Stalling Voltage Adjusting (%) Setting range: 60~200 Mfr‟s value: 140 F610 Stalling Protection Judging Time Setting range: 0.1~3000.0 Mfr‟s value: 5.0 Initial value of stalling current adjusting is set by F608, when the present current is higher than rated current *F608, stalling current adjusting function is valid. During the process of deceleration, stalling current function is invalid. During the process of acceleration, if output current is higher than initial value of stalling current adjusting and F607=1, then stalling adjusting function is valid. Inverter will not accelerate until the output current is lower than initial value of stalling current adjusting. In case of stalling during stable speed running, the frequency will drop. If the current returns to normal during dropping, the frequency will return to rise. Otherwise, the frequency will keep dropping to the minimum frequency and the protection OL1 will occur after it lasts for the time as set in F610. · 79· E3000 Initial value of stalling voltage adjusting is set by F609, when the present voltage is higher than rated voltage *F609, stalling voltage adjusting function is valid. Stalling voltage adjusting is valid during the process of deceleration, including the deceleration process caused by stalling current. Over-voltage means the DC bus voltage is too high and it is usually caused by decelerating. During the process of deceleration, DC bus voltage will increase because of energy feedback. When DC bus voltage is higher than the initial value of stalling voltage and F607=1, then stalling adjusting function is valid. Inverter will temporarily stop decelerating and keep output frequency constant, then inverter stops energy feedback. Inverter will not decelerate until DC bus voltage is lower than the initial value of stalling voltage. Stalling protection judging time is set by F610. When inverter starts stalling adjusting function and continues the setting time of F610, inverter will stop running and OL1 protection occurs. Setting range: 200~1000 F611 Dynamic Braking threshold F612 Dynamic braking duty ratio (%) Setting range: 0~100% Mfr‟s value: Three-phase 700V Single-phase 380V Mfr‟s value: 80 Initial voltage of dynamic braking threshold is set by F611, which of unit is V. When DC bus voltage is higher than the setting value of this function, dynamic braking starts, braking unit starts working. After DC bus voltage is lower than the setting value, braking unit stops working. Dynamic braking duty ratio is set by F612, the range is 0~100%. The value is higher, the braking effect is better, but the braking resistor will get hot. 0: invalid 1: valid Mfr‟s value: 0 2: valid at the first time When F613=0, the function of speed track is invalid. When F613=1, the function of speed track is valid. After inverter tracks motor speed and rotating direction, inverter will begin running according to the tracked frequency, to start the rotating motor smoothly. This function is suitable for the situation of auto-starting after re-powered on, auto-starting after reset, auto-starting when running command valid but direction signal lost and auto-starting when running command invalid. When F613=2, the function is valid at the first time after inverter is re-powered on. Note: When F106=0, speed track function is invalid. Setting range: 0: Speed track from frequency memory F614 Speed track mode 1: Speed track from max frequency Mfr‟s value: 0 2: Speed track from frequency memory and direction memory 3: Speed track from max frequency and direction memory When F614 is set to 0 or 1, if memory frequency or max frequency is lower than 10.00Hz, inverter will track speed from 10.00Hz. If inverter is powered down, inverter will remember valid target frequency. For the other situations (inverter has no output before stop), inverter will remember instant frequency before it stops. This parameter is used for starting and stopping a motor with high inertia. A motor with high inertia will take a long time to stop completely. By setting this parameter, the user does not need to wait for the motor to come to a complete stop before restarting the AC motor drive. F613 Speed track Setting range: F615 Speed track rate Setting range: 1~100 Mfr‟s value: 20 It is used to select the rotation velocity speed track when the rotation tracking restart mode is adopted. The larger the parameter is, the faster the speed track is. But if this parameter is too large, it likely results in unreliable tracking, · 80· E3000 Setting range: 0: Fixed duty ratio 1: Auto duty ratio F622 Dynamic braking mode Mfr‟s value: 0 F623 Dynamic braking frequency (Hz) Setting range: 100~10000 Mfr‟s value: 500 When F622=0, fixed duty ratio is valid. When bus-line voltage reaches energy consumption brake point set by F611, braking module will start dynamic braking according to F612. When F622=1, auto duty ratio is valid. When bul-line voltage reaches dynamic braking threshold set by F611, braking module will start dynamic braking according to duty ratio which is adjusted by the bus-line voltage. The higher bus-line voltage is, the greater duty ratio is, and the better braking effect is. But braking resistor will get hotter. F623 dynamic braking frequency is the work frequency of braking module. F623 is valid only when F622=1. When F622=0, braking module works at default frequency. 5.8. Malfunction and Protection F700 Selection of terminal free stop mode Setting range: 0: free stop immediately; 1: delayed free stop Mfr‟s value: 0 F701 Delay time for free stop and programmable terminal action Setting range: 0.0~60.0S Mfr‟s value: 0.0 ·“Selection of free stop mode” can be used only for the mode of “free stop” controlled by the terminal. The related parameters setting is F201=1, 2, 4 and F209=1. When “free stop immediately” is selected, delay time (F701) will be invalid and inverter will free stop immediately. ·“Delayed free stop” means that upon receiving “free stop” signal, the inverter will execute “free stop” command after waiting some time instead of stopping immediately. Delay time is set by F701. During the process of speed track, the function of delayed free stop is invalid. 0: controlled by temperature F702 Fan control mode 1: Running when inverter is powered on. Mfr‟s value: 2 2: controlled by running status When F702=0, fan will run if radiator‟s temperature is up to setting temperature 35℃. When F702=2, fan will run when inverter begins running. When inverter stops, fan will stop until radiator‟s temperature is lower than 40℃. Single-phase 0.2~0.75kW inverters do not have this function, when inverter is powered on, fan will run. F704 Inverter Overloading pre-alarm Coefficient (%) Setting range: 50~100 Mfr‟s value: 80 F705 Motor Overloading pre-alarm Coefficient (%) Setting range: 50~100 Mfr‟s value: 80 F706 Inverter Overloading Coefficient (%) Setting range: 120~190 Mfr‟s value: 150 F707 Motor Overloading Coefficient (%) Setting range: 20~100 Mfr‟s value: 100 ·Inverter overloading coefficient: the ratio of overload-protection current and rated current, whose value shall be subject to actual load. ·Motor overloading coefficient (F707): when inverter drives lower power motor, please set the value of F707 by below formula in order to protect motor Actual motor power Motor Overloading Coefficient= ×100%。 Matching motor power · 81· E3000 Please set F707 according to actual situation. The lower the setting value of F707 is, the faster the overload protection speed. Please refer to Fig 5-14. For example: 7.5kW inverter drives 5.5kW motor, 5.5 ×100%≈70%. When the actual current 7.5 of motor reaches 140% of inverter rated current, inverter overload protection will display after 1 minute. 时间 Time (minutes) F707= 70% 100% 10 Motor overload coefficient 1 110% 140% 160% Fig 5-14 Current 200% Motor overload coefficient When the output frequency is lower than 10Hz, the heat dissipation effect of common motor will be worse. So when running frequency is lower than 10Hz, the threshold of motor overload value will be reduced. Please refer to Fig 5-15 (F707=100%): Time (minutes) <5Hz 5~10Hz >10Hz 10 1 120%140%160%180% 200% Current Fig 5-11 Motor overload protection value F708 Record of The Latest Malfunction Type F709 Record of Malfunction Type for Last but One F710 Record of Malfunction Type for Last but Two · 82· Setting range: 2: over current (OC) 3: over voltage (OE) 4: input phase loss (PF1) 5: inverter overload (OL1) E3000 6: under voltage (LU) 7: overheat (OH) 8: motor overload (OL2) 11: external malfunction (ESP) 13. studying parameters without motor (Err2) 16: over current 1 (OC1) 17: output phase loss (PF0) 18: Aerr analog disconnected 20: EP/EP2/EP3 under-load 22: Np pressure control 23: Err5 PID parameters are set wrong F711 Fault Frequency of The Latest Malfunction F712 Fault Current of The Latest Malfunction F713 Fault PN Voltage of The Latest Malfunction F714 Fault Frequency of Last Malfunction but One F715 Fault Current of Last Malfunction but One F716 Fault PN Voltage of Last Malfunction but One F717 Fault Frequency of Last Malfunction but Two F718 Fault Current of Last Malfunction but Two F719 Fault PN Voltage of Last Malfunction but Two F720 Record of overcurrent protection fault times F721 Record of overvoltage protection fault times F722 Record of overheat protection fault times F723 Record of overload protection fault times F724 Input phase loss Setting range: 0: invalid; 1: valid Mfr‟s value: 1 F725 Undervoltage Setting range: 0: invalid; 1: valid Mfr‟s value: 1 F726 Overheat Setting range: 0: invalid; 1: valid Mfr‟s value: 1 F727 Output phase loss Setting range: 0: invalid; 1: valid Mfr‟s value: 0 F728 Input phase loss filtering constant Setting range: 0.1~60.0 Mfr‟s value: 0.5 F729 Undervoltage filtering constant Setting range: 0.1~60.0 Mfr‟s value: 5.0 F730 Overheat protection filtering constant Setting range: 0.1~60.0 Mfr‟s value: 5.0 F732 Voltage threshold of undervoltage protection Setting range: 0~450 Mfr‟s value: Single-phase: 215 ·“Undervoltage” refers to too low voltage at AC input side. Three-phase: “Input phase loss” refers to phase loss of three-phase power supply, 4.0kW and below 4.0kW inverters have no 400 this function. “Output phase loss” refers to phase loss of inverter three-phase wirings or motor wirings. · 83· E3000 ·“Undervoltage” / “phase loss” signal filtering constant is used for the purpose of eliminating disturbance to avoid mis-protection. The greater the set value is, the longer the filtering time constant is and the better for the filtering effect. F737 Over-current 1 protection Setting range: 0:Invalid 1: Valid Mfr‟s value: 0 F738 Over-current 1 protection coefficient Setting range: 0.50~3.00 Mfr‟s value: 2.0 F739 Over-current 1 protection record ·F738=Software OC value/inverter rated current ·In running status, F738 is not allowed to modify. When over-current occurs, OC1 is displayed F741 Analog disconnected protection Setting range: 0: Invalid 1: Stop and AErr displays. 2: Stop and AErr is not displayed. 3: Inverter runs at the min frequency. 4: Reserved. Mfr‟s value: 0 F742 Threshold of analog disconnected Setting range: 1~100 Mfr‟s value: 50 protection (%) When the values of F400 and F406 are lower than 0.01V, analog disconnected protection is invalid. Analog channel AI3 has no disconnected protection. When F741 is set to 1, 2 or 3, the values of F400 and F406 should be set to 1V-2V, to avoid the error protection by interference. Analog disconnected protection voltage=analog channel input lower limit * F742. Take the AI1 channel for the example, if F400=1.00, F742=50, then disconnection protection will occur when the AI1 channel voltage is lower than 0.5V. F745 Threshold of pre-alarm overheat (%) Setting range: 0~100 Mfr‟s value: 80 F747 Carrier frequency auto-adjusting Setting range: 0: Invalid 1: Valid Mfr‟s value: 1 When the temperature of radiator reaches the value of 95℃ X F745 and multi-function output terminal is set to 16 (Please refer to F300~F302), it indicates inverter is in the status of overheat. When F747=1, the temperature of radiator reaches 86℃, inverter carrier frequency will adjust automatically, to decrease the temperature of inverter. This function can avoid overheat malfunction. When F159=1, random carrier frequency is selected, F747 is invalid. F745 Zero-current threshold (%) Setting range: 0~200 Mfr‟s value: 5 F755 Duration time of zero-current Setting range: 0~60 Mfr‟s value: 0.5 When the output current is fallen to zero-current threshold, and after the duration time of zero-current, ON signal is output. F760 Grounding fault Setting range: 0~3 Mfr‟s value: 0 · Grounding fault: when U, V, W or motor wiring is short-connected, or the grounding current is higher than 50% times of rated current, GF is displayed. · Note: the other power terminals of inverter are connected to the ground, grounding fault function is invalid. · When F760=0, this function is invalid. · When F760=1,it is grounding fault 1, this function is valid. But this function is invalid when inverter is powered on. · F760=2,it is grounding fault 2, this function is valid. And this function is valid when inverter is powered on. · F760=3,reserved. · 84· E3000 5.9. Parameters of the Motor F800 Motor‟s parameters selection Setting range: 0: Invalid; 1: Rotating tuning; 2: Stationary tuning. F801 Rated power Setting range: 0.2~1000kW F802 Rated voltage Setting range: 1~440V F803 Rated current Setting range: 0.1~6500A F804 Number of motor poles Setting range: 2~100 F805 Rated rotary speed Setting range: 1~30000 F810 Motor rated frequency Setting range: 1.0~300.0Hz Mfr‟s value: 0 4 50.00 · Please set the parameters in accordance with those indicated on the nameplate of the motor. · Excellent control performance of vector control requires accurate parameters of the motor. Accurate parameter tuning requires correct setting of rated parameters of the motor. · In order to get the excellent control performance, please configurate the motor in accordance with adaptable motor of the inverter. In case of too large difference between the actual power of the motor and that of adaptable motor for inverter, the inverter‟s control performance will decrease remarkably. · F800=0, no parameter tuning. But it is still necessary to set the parameters F801~F803,F805 and F810 correctly according to those indicated on the nameplate of the motor. After being powered on, it will use default parameters of the motor (see the values of F806-F809) according to the motor power set in F801. This value is only a reference value in view of Y series 4-pole asynchronous motor. · F800=1, rotating tuning. In order to ensure dynamic control performance of the inverter, select “rotating tuning” after ensuring that the motor is disconnected from the load. Please set F801-805 and F810 correctly prior to running testing. Operation process of rotating tuning: Press the “Run” key on the keypad to display “TEST”, and it will tune the motor„s parameter of two stages. After that, the motor will accelerate according to acceleration time set at F114 and maintain it for a certain period. The motor will then decelerate to 0 according to the time set at F115. After auto-checking is completed, relevant parameters of the motor will be stored in function codes F806~F809, and F800 will turn to 0 automatically. · F800=2, stationary tuning. It is suitable for the cases where it is impossible to disconnect the motor from the load. Press the “Run” key, and the inverter will display “TEST”, and it will tune the motor„s parameter of two stages. The motor‟s stator resistance, rotor resistance and leakage inductance will be stored in F806-F809 automatically (the motor‟s mutual inductance uses default value generated according to the power), and F800 will turn to 0 automatically. The user may also calculate and input the motor‟s mutual inductance value manually according to actual conditions of the motor. With regard to calculation formula and method, please call us for consultation. When tuning the motor‟s parameter, motor is not running but it is powered on. Please do not touch motor during this process. *Note: 1. No matter which tuning method of motor parameter is adopted, please set the information of the motor (F801-F805) correctly according to the nameplate of the motor. If the operator is quite familiar with the motor, the operator may input all the parameters (F806-F809) of the motor manually. 2. Parameter F804 can only be checked, not be modified. 3. Incorrect parameters of the motor may result in unstable running of the motor or even failure of normal · 85· E3000 running. Correct tuning of the parameters is a fundamental guarantee of vector control performance. Each time when F801 rated power of the motor is changed, the parameters of the motor (F806-F809) will be refreshed to default settings automatically. Therefore, please be careful while amending this parameter. The motor‟s parameters may change when the motor heats up after running for a long time. If the load can be disconnected, we recommend auto-checking before each running. F806 Stator resistance Setting range: 0.001~65.00Ω F807 Rotor resistance Setting range: 0.001~65.00Ω F808 Leakage inductance Setting range: 0.01~650.0mH F809 Mutual inductance Setting range: 0.1~6500mH · The set values of F806~F809 will be updated automatically after normal completion of parameter tuning of the motor. · The inverter will restore the parameter values of F806~F809 automatically to default standard parameters of the motor each time after changing F801 rated power of the motor; · If it is impossible to measure the motor at the site, input the parameters manually by referring to the known parameters of a similar motor. Take a 3.7kW inverter for the example: all data are 3.7kW, 400V, 8.8A, 1440rmp/min, 50Hz, and the load is disconnected. When F800=1, the operation steps are as following: F 801= 3.7 Ok F 802= 400 F 803= 8.8 F 805=1440 T arget frequency is blinking T E S T is d isp layed “ R un” key F813 Rotary speed loop KP1 F814 Rotary speed loop KI1 P ress F 810= 50 F 800= 1 0.2-2.2kW: 2.00 3.7-7.5kW: 4.00 0.01~20.00(Below 22kW) 11-30kW: 8.00 37-75kW: 15.00 0.01~50.00(Above 30kW) Over 90kW: 20.00 0.01~2.00(Below 22kW) 1.00 0.01~3.00(Above 30kW) F815 Rotary speed loop KP2 0.2-7.5kW: 2.00 11-22kW: 6.00 0.01~20.00(Below 22kW) 30KW: 8.00 37-75kW: 15.00 0.01~50.00(Above 30kW) Over 90kW: 25.00 F816 Rotary speed loop KI2 0.01~2.00(Below 22kW) 0.01~3.00(Above 30kW) F817 PI switching frequency 1 Setting range: 0~F111 F818 PI switching frequency 2 Setting range: F817~F111 F819 Rotary speed loop KP3 1.00 5.00 50.00 Single phase: ≤0.2kW: 0.10 0.2~0.4kW: 0.20 0.01~20.00(Below 22kW) ≥0.5kW: 0.40 0.01~30.00(Above 30kW) Three phase: 0.2~2.2kW: 0.40 3.7~7.5kW: 0.50 11~15kW: 2.00 15~30kW: 1.00 37~75kW: 8.00 >75kW: 10.00 · 86· E3000 F820 Rotary speed loop KI3 0.01~2.00(Below 22kW) Single phase: 0.40 0.01~10.00(Above 30kW) Three phase: ≤15kW: 1.00 >15kW: 0.2 F821 PI switching frequency 3 F818~F111 (Hz) 100.0 KP KI p p F815 F814 F813 F816 f F817 F818 Fig 8-2 f F817 F818 PI parameter Dynamic response of vector control speed can be adjusted through adjusting proportional and storage gains of speed loop. Increasing KP and KI can speed up dynamic response of speed loop. However, if proportional gain or storage gain is too large, it may give rise to oscillation. Recommended adjusting procedures: Make fine adjustment of the value on the basis of manufacturer value if the manufacturer setting value can not meet the needs of practical application. Be cautious that amplitude of adjustment each time should not be too large. In the event of weak loading capacity or slow rising of rotary speed, please increase the value of KP first under the precondition of ensuring no oscillation. If it is stable, please increase the value of KI properly to speed up response. In the event of oscillation of current or rotary speed, decrease KP and KI properly. Note: Improper setting of KP and KI may result in violent oscillation of the system, or even failure of normal operation. Please set them carefully. F851 Encoder resolution 1~9999 1000 Note: when F106=1, PG card must be installed, and set encoder resolution correctly. 5.10. Communication Parameter F900 Communication Address F901 Communication Mode F903 Parity Check 1~255: single inverter address 0: broadcast address 1: ASCII 2: RTU 3: Reserved 4:PROFIBUS_DP 5: CANOPEN 0: Invalid 1: Odd 2: Even 1 1 0 Setting range: F904 Baud Rate 0: 1200; 1: 2400; 2: 4800; 3 3: 9600; 4: 19200 5: 38400 6: 57600 Please set F901 to 3 to select remote controlling keypad, the keypad of inverter will automatically close for saving energy. If the keypad of inverter and remote controlling keypad need work at the same time, please connect OP5 terminal to CM terminal. When inverter works steadily, please disconnect OP5 with CM in case malfunction. F904=9600 is recommended for baud rate, which makes run steady. Communication parameters refer to Appendix 4. · 87· E3000 5.11 PID Parameters 5.11.1. Internal PID adjusting and constant pressure water supply Internal PID adjusting control is used for single pump or double pump automatic constant-pressure water supply, or used for simple close-loop system with convenient operation. The usage of pressure meter: As FAO2=1: channel AI1 “10V” connect with the power supply of pressure meter, if the power supply of pressure meter is 5V, please supply a 5V power. “AI1” connect with the pressure signal port of pressure meter “GND” connect with the grounding of pressure meter As FAO2=2: channel AI2 “10V” connect with the power supply of pressure meter, if the power supply of pressure meter is 5V, please supply a 5V power. “AI2” connect with the pressure signal port of pressure meter “GND” connect with the grounding of pressure meter For current type sensor, two-line 4-20mA signal inputs to inverter, please connect CM to GND, and 24V is connected to power supply of sensor. 5.11.2. Parameters Setting range: 0: Single pump (PID control mode) Mfr‟s value: 0 1: Fixed mode 2: Timing interchanging When FA00=0 and single pump mode is selected, the inverter only controls one pump. The control mode can be used in the closed-loop control system, for example, pressure, flow. When FA00=1, one motor is connected with converter pump or general pump all the time. When FA00=2, two pumps are interchanging to connect with inverter for a fixed period of time, this function should be selected. The duration time is set by FA25. FA01 PID adjusting target given source Setting range: Mfr‟s value: 0 0: FA04 1: AI1 2: AI2 3: AI3 (Potentiometer on the keypad) 4: FI (pulse frequency input) When FA01=0, PID adjusting target is given by FA04 or by Communication. When FA01=1, PID adjusting target is given by external analog AI1. When FA01=2, PID adjusting target is given by external analog AI2. When FA01=3, PID adjusting target is given by the AI3 potentiometer on the keypad. When FA01=4, PID adjusting target is given by FI pulse frequency (OP1 terminal). FA02 PID adjusting feedback given source Setting range: Mfr‟s value: 1 1: AI1 2: AI2 3: FI (pulse frequency input) When FA02=1, PID adjusting feedback signal is given by external analog AI1. When FA02=2, PID adjusting feedback signal is given by external analog AI2. When FA03=3, PID adjusting feedback signal is given by FI pulse frequency input. FA03 Max limit of PID adjusting (%) 0.0~100.0 Mfr‟s value:100.0 FA04 Digital setting value of PID adjusting (%) 0.0~100.0 Mfr‟s value:50.0 FA00 Water supply mode FA05 Min limit of PID adjusting (%) 0.0~100.0 Mfr‟s value:0.0 When negative feedback adjusting is valid, if pressure is higher than max limit of PID adjusting, pressure protection will occur. If inverter is running, it will free stop, and “nP” is displayed. When positive feedback adjusting is valid, if pressure is higher than Max limit, it indicates that feedback pressure is too low, inverter should accelerate or a linefrequency should be added to increase the displacement. When FA01=0, the value set by FA04 is digital setting reference value of PID adjusting. · 88· E3000 When positive feedback adjusting is valid, if pressure is higher than min limit of PID adjusting, pressure protection will occur. If inverter is running, it will free stop, and “nP” is displayed. When negative feedback adjusting, if pressure is higher than min limit, it indicates that feedback pressure is too low, inverter should accelerate or a linefrequency should be added to increase the displacement. For example: if the range of pressure meter is 0-1.6MPa, then setting pressure is 1.6*70%=1.12MPa, and the max limit pressure is 1.6*90%=1.44MPa, and the min limit pressure is 1.6*5%=0.08MPa. 0: Positive feedback FA06 PID polarity Mfr‟s value:1 1: Negative feedback When FA06=0, the higher feedback value is, the higher the motor speed is. This is positive feedback. When FA06=1, the lower the feedback value is, the higher the motor speed is. This is negative feedback. FA07 Dormancy function selection Setting range: 0: Valid 1: Invalid Mfr‟s value: 0 When FA07=0, if inverter runs at the min frequency FA09 for a period time set by FA10, inverter will stop. When FA07=1, the dormancy function is invalid. FA09 Min frequency of PID adjusting (Hz) Setting range: F112~F111 Mfr‟s value: 5.00 The min frequency is set by FA09 when PID adjusting is valid. FA10 Dormancy delay time (S) Setting range: 0~500.0 Mfr‟s value: 15.0 When FA07=0, inverter runs at min frequency FA09 for a period time set by FA10, inverter will free stop and enter into the dormancy status, “nP” is displayed. FA11 Wake delay time (S) Setting range: 0.0~3000 Mfr‟s value: 3.0 After the wake delay time, if the pressure is lower than min limit pressure (Negative feedback), inverter will begin running immediately, or else, inverter will be in the dormancy status. FA18 Whether PID adjusting target is changed 0: Invalid 1: Valid Mfr‟s value: 1 When FA18=0, PID adjusting target can not be changed. FA19 Proportion Gain P Setting range: 0.00~10.00 FA20 FA21 Integration time I (S) Differential time D (S) Mfr‟s value: 0.3 Setting range: 0.1~100.0S Setting range: 0.00~10.00 Mfr‟s value: 0.3 Mfr‟s value: 0.0 FA22 PID sampling period (S) Setting range: 0.1~10.0s Mfr‟s value: 0.1 Increasing proportion gain, decreasing integration time and increasing differential time can increase the dynamic response of PID closed-loop system. But if P is too high, I is too low or D is too high, system will not be steady. PID adjusting period is set by FA22. It affects PID adjusting speed. The following is PID adjusting arithmetic. + Negative feedback I + Target Value P - D Feedback Gain FA24 Drive limit + Switching Timing unit setting Control Object + Feedback Filter Sensor Setting range: 0: hour 1: minute FA25 Switching Timing Setting 1~9999 Switching time is set by F525. The unit is set by F524. · 89· Mfr‟s value: 0 Mfr‟s value: 100 E3000 Setting Range 0: No protection 1: Protection by contactor 2: Protection by PID 3: Protection by current Setting range: 10~150 FA26 Under-load protection mode FA27 Current threshold of under-load protection (%) Duration time of under-load protection (S) FA66 Mfr‟s value: 0 Mfr‟s value: 80 Setting range: 0~60 Mfr‟s value: 2 Under-load protection is used to save energy. For some pumps device, when the output power is too low, the efficiency will get worse, so we suggest that the pumps should be closed. During the running process, if the load decreases to zero suddenly, it means the mechanical part is broken. For example, belt is broken or water pump is dried up. Under-load protection must occur. When FA26=1, water signal and lack water signal is controlled by two input terminals. When the lack water terminal is valid, inverter will enter into the protection status, and EP1 is displayed. When the water terminal is valid, inverter will deactivate EP1 fault automatically. When FA26=2, PID adjusting frequency runs to max frequency, if inverter current is lower than the product FA27 and rated current, inverter will enter PID under-load protection status immediately, and EP2 is displayed. When FA26=3, if inverter current is lower than the product of FA27 and rated current, after duration time of FA66, inverter will enter under-load protection, and EP3 is displayed. FA28 Waking time after protection (min) 0.0~3000 Mfr‟s value: 60 After the duration time of FA28, inverter will judge that whether the under-load protection signal disappears. If malfunction is reset, inverter will run again. Or else inverter will wait until malfunction is reset. User can reset the inverter by pressing “stop/reset”, inverter will stop. FA29 PID dead time (%) 0.0~10.0 Mfr‟s value: 2.0 FA30 Running Interval of restarting converter pump (S) 2.0~999.9s Mfr‟s value: 20.0 FA31 Delay time of starting general pumps (S) 0.1~999.9s Mfr‟s value: 30.0 FA32 Delay time of stopping general pumps (S) 0.1~999.9s Mfr‟s value: 30.0 FA29, PID dead time has two functions. First, setting dead time can restrain PID adjustor oscillation. The greater this value is, the lighter PID adjustor oscillation is. But if the value of FA29 is too high, PID adjusting precision will decrease. For example: when FA29=2.0% and FA04=70, PID adjusting will not invalid during the feedback value from 68 to 72. Second, FA29 is set to PID dead time when starting and stopping general pumps by PID adjusting. When negative feedback adjusting is valid, if feedback value is lower than value FA04-FA29 (which equal to set value MINUS dead-time value), inverter will delay the set time of FA31, and then start the general pump. If feedback value is higher than value FA04+FA29 (which equal to set value PLUS dead-time value), inverter will delay the set time of FA32, then stop the general pump. ·When starting general pump or interchange time is over, inverter will free stop. After starting general pump, inverter will delay the set time of FA30, and restart converter pump. ·When inverter drives two pumps and negative feedback adjusting, if the frequency already reach the max value and after the delay time (FA31), the pressure value is still lower than the value, then the inverter will stop output immediately and motor will freely stop. At the same time, the general pump will be started. After the general pump is fully run, if the present pressure is higher than the set value, inverter will low down the output to the min frequency. After delaying the set time (FA32), inverter will stop the general pump and start converter pump. ·When inverter drives two pumps and positive feedback adjusting, if the frequency already reach the max value and after the delay time (FA31), the pressure value still higher than the value, then the inverter will stop output immediately and motor will freely stop. At the same time the general pump will be started. After the general pump runs, if the present pressure is lower than the set value, inverter will low down the output to the min frequency. After delaying the set time (FA32), inverter will stop the general pump and start converter pump. FA36 Whether No.1 relay is started 0: Stopped 1: Started Mfr‟s value: 0 FA37 Whether No.2 relay is started · 90· 0: Stopped 1: Started Mfr‟s value: 0 E3000 No 1 relay corresponds to the terminal DO1 in the control PCB, No 2 relay corresponds to the terminal TA/TC FA47 The sequence of starting No 1 relay 1~20 Mfr‟s value: 20 FA48 The sequence of starting No 2 relay 1~20 Mfr‟s value: 20 The sequence of starting relays is set by FA47~FA48. The setting value of FA47 and FA48 must be different with each other, or else “Err5” is displayed in the keypad. FA58 Fire pressure given value (%) Setting range: 0.0~100.0 Mfr‟s value: 80.0 FA58 is also called second pressure, when the fire control terminal is valid, pressure target value will switch into second pressure value. Setting range: FA59 Emergency fire mode 0: Invalid 1: Emergency fire mode 1 Mfr‟s value: 0 2: Emergency fire mode 2 When emergency fire mode is valid and emergency fire terminal is valid, inverter will be forbidden operating and protecting (When OC and OE protection occur, inverter will reset automatically and start running). And inverter will run at the frequency of FA60 or target frequency until inverter is broken. Emergency fire mode 1: when the terminal is valid, inverter will run at target frequency. Emergency fire mode 2: when the terminal is valid, inverter will run at the frequency of FA60. FA60 Running frequency of emergency fire Setting range: F112~F111 Mfr‟s value: 50.0 When the emergency fire mode 2 is valid and the fire terminal is valid, inverter will run at the frequency set by FA60. 5.13 Torque control parameters FC00 Speed/torque control 0:Speed control 1:Torque control 2:Terminal switchover 0 selection 0: speed control. Inverter will run by setting frequency, and output torque will automatically match with the torque of load, and output torque is limited by max torque (set by manufacture.) 1: Torque control. Inverter will run by setting torque, and output speed will automatically match with the speed of load, and output speed is limited by max speed (set by FC23 and FC25). Please set the proper torque and speed limited. 2:Terminal switchover. User can set OPX terminal as torque/speed switchover terminal to realize switchover between torque and speed. When the terminal is valid, torque control is valid. When the terminal is invalid, speed control is valid. FC01 Delay time of torque/speed control switchover(S) 0.0~1.0 0.1 This function is valid while terminal switchover. FC02 Torque accel/decel time (S) 0.1~100.0 The time is for inverter to run from 0% to 100% of motor rated torque. 0: Digital given (FC09) 1: Analog input AI1 2: Analog input AI2 FC06 Torque given channel 3: Analog input AI3 4: Pulse input channel FI 5: Reserved 1 0 When FC06=4, only OP1 terminal can be selected because only OP1 terminal has the pulse input function. FC07 Torque given coefficient 0~3.000 3.000 FC09 Torque given command value (%) 0~300.0 100.0 FC07: when input given torque reaches max value, FC07 is the ratio of inverter output torque and motor rated torque. For example, if FC06=1, F402=10.00, FC07=3.00, when AI1 channel output 10V, the output torque of inverter is 3 times of motor rated torque. · 91· E3000 FC14 Offset torque given channel FC15 FC16 Offset torque coefficient Offset torque cut-off frequency (%) 0: Digital given (FC17) 1: Analog input AI1 2: Analog input AI2 3: Analog input AI3 4: Pulse input channel FI 5: Reserved 0~0.500 0~100.0 0 0.500 10.00 FC17 Offset torque command value (%) 0~50.0 10.00 ·Offset torque is used to output larger start torque which equals to setting torque and offset torque when motor drives big inertia load. When actual speed is lower than the setting frequency by FC16, offset torque is given by FC14. When actual speed is higher than the setting frequency by FC16, offset torque is 0. ·When FC14≠0, and offset torque reaches max value, FC15 is the ratio of offset torque and motor rated torque. For example: if FC14=1, F402=10.00 and FC15=0.500, when AI1 channel outputs 10V, offset torque is 50% of motor rated torque. 0: Digital given (FC23) 1: Analog input AI1 2: Analog input AI2 FC22 Forward speed limited channel 0 3: Analog input AI3 4: Pulse input channel FI 5: Reserved FC23 Forward speed limited (%) 0~100.0 10.00 0: Digital given (FC25) 1: Analog input AI1 FC24 Reverse speed limited channel 0 2: Analog input AI2 3: Analog input AI3 FC25 Reverse speed limited (%) 0~100.0 10.00 · Speed limited FC23/FC25: if given speed reaches max value, they are used to set percent of inverter output frequency and max frequency F111. FC28 Electric torque limit channel FC29 FC30 Electric torque limit coefficient Electric torque limit (%) FC31 Braking torque limit channel FC34 Braking torque limit coefficient 0: Digital given (FC30) 1: Analog input AI1 2: Analog input AI2 3: Analog input AI3 4: Pulse input channel FI 5: Reserved 0~3.000 0~300.0 0: Digital given (FC35) 1: Analog input AI1 2: Analog input AI2 3: Analog input AI3 4: Pulse input channel FI 5: Reserved 0~3.000 FC35 Braking torque limit (%) 0~300.0 0 3.000 200.0 0 3.000 200.00 · When motor is in the electric status, output torque limit channel is set by FC28, and limit torque is set by FC29. · When motor is in the Braking status, Braking torque limit channel is set by FC31, and limit torque is set by FC34. · 92· E3000 Appendix 1 Trouble Shooting When malfunction occurs to inverter, don‟t run by resetting immediately. Check any causes and get it removed if there is any. Take counter measures by referring to this manual in case of any malfunctions on inverter. Should it still be unsolved, contact the manufacturer. Never attempt any repairing without due authorization. Table 1-1 Inverter‟s Common Cases of Malfunctions Fault Description O.C. Overcurrent OC1 Overcurrent 1 O.L1 O.L2 Inverter Overload Motor Overload Causes * too short acceleration time * short circuit at output side * locked rotor with motor * parameter tuning is not correct. * load too heavy * load too heavy Countermeasures *prolong acceleration time; *whether motor cable is broken; *check if motor overloads; *reduce VVVF compensation value * measure parameter correctly. *reduce load; *check drive ratio; *increase inverter‟s capacity *reduce load; *check drive ratio; *increase motor‟s capacity *supply voltage too high; *load inertia too big *deceleration time too short; *motor inertia rise again *parameter of rotary speed loop PID is set abnormally. *check if rated voltage is input; *add braking resistance(optional); *increase deceleration time *set the parameter of rotary speed loop PID correctly. O.E. DC Over-Voltage P.F1. Input Phase loss *phase loss with input power *check if power input is normal; *check if parameter setting is correct. PF0 Output Phase loss * Motor is broken * Motor wire is loose. * Inverter is broken * check if wire of motor is loose. * check if motor is broken. L.U. Under-Voltage *input voltage on the low side Protection O.H. Radiator Overheat AErr Line disconnected EP/EP2/E P3 Inverter under-load nP Pressure control *check if supply voltage is normal *check if parameter setting is correct. *environment temperature too high; *improve ventilation; *radiator too dirty *clean air inlet and outlet and radiator; *install place not good for ventilation; *install as required; *fan damaged *change fan * Carrier wave frequency or * Decrease carrier wave frequency or compensation curve is too high. compensation curve. * Analog signal line disconnected * Signal source is broken. * Change the signal line. * Change the signal source. * Water pump dries up. * Belt is broken. * Equipment is broken. * Supply water for pump * Change the belt. * Repair the equipment. * Pressure is too high when negative feedback. * Pressure is too low when positive * Decrease the min frequency of PID. feedback. * Reset inverter to normal status. * Inverter enters into the dormancy status. · 93· E3000 ERR1 ERR2 ERR3 ERR4 ERR5 GF Password is wrong Parameters tuning wrong Current malfunction before running Current zero excursion malfunction PID parameters are set wrong, Grounding fault *When password function is valid, *please set password correctly. password is set wrong. * Do not connect motor when tuning *please connect motor correctly. parameters *check if control board is connected *Current alarm signal exists before with power board well. running. *ask for help from manufacture. *Flat cable is loosened. *Current detector is broken. *check the flat cable. *ask for help from manufacture. * PID parameters are set wrong. * Set the parameters correctly. * Motor line is damaged. * Motor is damaged. * Check motor line. * Check motor. No P.F1. protection for single-phase inverter. Table 1-2 Malfunction Motor Malfunction and Counter Measures Items to Be Checked Wiring correct? Setting correct? Too big with load? Motor is damaged? Malfunction protection occurs? Wrong Direction of U, V, W wiring correct? Motor Running Parameters setting correct? Wiring correct for lines with given frequency? Motor Turning but Speed Change not Correct setting of running mode? Possible Too big with load? Motor‟s rated value correct? Drive ratio Motor Speed Too correct? Inverter parameters are set High or Too Low incorrectly? Check if inverter output voltage is abnormal? Motor not Running Motor Running Unstable Too big load? Too big with load change? Phase loss? Motor malfunction. Power Trip Wiring current is too high? · 94· Counter Measures Get connected with power; Check wiring; Checking malfunction; Reduce load; Check against Table 1-1 To correct wiring Setting the parameters correctly. To correct wiring; To correct setting; Reduce load Check motor nameplate data; Check the setting of drive ratio; Check parameters setting; Check VVVF Characteristic value Reduce load; reduce load change, increase capacity; Correct wiring. Check input wring; Selecting matching air switch; Reduce load; checking inverter malfunction. E3000 Appendix 2 Reference wiring of water system 1. Fixed mode of 1 inverter driving 2 pumps R M CCB3 S P o w er S w itch T N PE R A+ M C C B1 B- HL0 C o m m u n icatio n In terface S M C0 F reuency-conversion sw itch L1 L2 T MC0 OP1 OP6 L in efreq u en cy sw itch R unning autom atically S5 CM F M C1 M C2 TC GND AO1 M CCB2 M C2 S1 R u n n in g m an u ally F R 1-N C AO2 A TA Frequency given S2 MC1 M C1 10 V A I1 HL1 GND P ressu re sen so r A I2 24 V R u n n in g au to m atically KA1 S5 DO1 FR 1 24 V L3 R u n n in g m an u ally S4 S3 F R 2-N C HL3 DO2 BZ CM FR 2 M C3 M C3 U V W M C1 M C2 FR1 P N B PE M C3 FR 2 M M1 M M2 Instructions of wiring: 1. Please connect the wiring according to above wiring, after checking the wiring and close MCCB3. 2. Please set F208=1, F203=9, FA00=1, FA36=1, FA37=1, FA47=1, FA48=2, FA04=pressure percentage, FA03=channel limit pressure, and FA05. 3. In manual status, please close power-frequency switch MCCB2. When pressing S1, pump M1 starts working. When pressing S2, M1 stops working. When pressing S3, M2 starts working. When pressing S4, M2 stops working. 4. In automatic status, please close converter-frequency switch MCCB1 and power-frequency switch MCCB2. When inverter is powered on, inverter will run forward by short-connecting OP3 terminal (or run reverse by short-connecting OP4 terminal), M1 will work at power frequency status. If the pressure is not high enough, inverter will accelerate to max frequency. If the pressure is still not high enough after duration time FA31, inverter will free stop and pump M2 will start working at power frequency status. After the duration time of FA30, inverter will start working and M1 works at · 95· E3000 converter frequency status. When two pumps work at the same time, if pressure is too high, inverter will decelerate to min frequency. If the pressure is still too high after the duration time FA32, M2 will stop working. If one pump M1 works at converter frequency status and inverter works at the min frequency, inverter will free stop after the duration time FA10, inverter will enter into dormancy status and np is displayed. 2. Rotating mode of 1 inverter driving 2 pumps R M CCB3 P o w er sw itch S T N PE R S M CCB1 A+ B- C o m m u n icatio n in terface L1 F req u en cy-co n v ersio n sw itch O P1 R u n au to m atically O P6 M CCB 2 M C2 KA1 CM L in efreq u en cy sw itch HL2 L2 T GND F AO1 A AO2 TC R u n m an u ally KA1 S2 M C4 MC4 M C3 F R 1 -N C M C1 S1 HL1 TA F req u en cy g iv en MC1 S3 MC1 KA2 10V HL4 A I1 GND M C4 A I2 FR1 KA1 DO2 KA2 KA2 DO1 24V L3 R u n au to m atically S5 + 2 4V P ressu re sen so r R u n m an u ally S4 MC2 MC2 M C3 M C1 F R 2 -N C M C3 S3 HL3 CM BZ FR2 MC3 U V W M C1 M C2 FR1 P N M C3 B PE M C4 FR2 M M1 M M2 Instructions of wiring: 1. Please connect the wiring according to above wiring, after checking the wiring and close MCCB3. 2. Please set F208=1, F203=9, FA00=2, FA36=1, FA37=1, FA47=1, FA48=2, FA04=pressure percentage, FA03=channel limit pressure, and FA05 3. In manual status, please close power-frequency switch MCCB2. When pressing S1, pump M1 starts working. When pressing S2, M1 stops working. When pressing S3, M2 starts working. When pressing · 96· E3000 S4, M2 stops working. 4. In automatic status, please close converter-frequency switch MCCB1 and power-frequency switch MCCB2. When inverter is powered on, KA1 is “action”, and inverter will run forward by short-connecting OP3 terminal, KA2 makes M1 start working at converter frequency status. If the pressure is not high enough, inverter will accelerate to max frequency. If the pressure is still not high enough after duration time FA31, inverter will free stop and pump M2 will start working at power frequency status. After the duration time of FA30, inverter will start working and M1 works at converter frequency status. After the duration time FA25, all pumps will free stop, then KA2 is “action”, M2 is converter pump. If the pressure is not high enough, inverter will accelerate to max frequency. If the pressure is still not high enough after duration time FA31, inverter will free stop and KA1 makes M1 start working at power frequency status. After the duration time of FA30, inverter will start working and M2 works at converter frequency status. When two pumps work at the same time, if pressure is too high, inverter will decelerate to min frequency. If the pressure is still too high after the duration time FA32, general pump will stop working. If one pump works at converter frequency status and inverter works at the min frequency, inverter will free stop after the duration time FA10, inverter will enter into dormancy status and np is displayed. Appendix 3 Products & Structures E3000 series inverter has its power range between 0.2~90kW. Refer to Tables 2-1 and 2-2 for main data. There may be two (or more than two) kinds of structures for certain products. Please make a clear indication when placing your order. Inverter should operate under the rated output current, with overload permitted for a short time. However, it shall not exceed the allowable values at working time. Table 3-1 Product List of E3000 Model Rated Remote keypad Applicable Current panel Motor (kW) Output Cooling Mode 0.2 1.5 E2 Self-Cooling E3000-0004S2 0.4 2.5 AA-A or A6-1-A E2 Air-Cooling E3000-0007S2 E3000-0011S2 0.75 1.1 4.5 5 AA-A or A6-1-A AA-A or A6-1-A E2 E2 Air-Cooling Air-Cooling E3000-0015S2 E3000-0022S2 1.5 2.2 7 10 AA-A or A6-1-A AA-A or A6-1-A E2 E3 Air- Cooling Air-Cooling E3000-0007T3 0.75 2 AA-A or A6-1-A E2 Air-Cooling E3000-0015T3 E3000-0022T3 1.5 2.2 4 6.5 AA-A or A6-1-A AA-A or A6-1-A E2 E2 Air- Cooling Air- Cooling E3000-0030T3 E3000-0037T3 3.0 3.7 7 8 AA-A or A6-1-A AA-A or A6-1-A E4 E4 Air-Cooling Air- Cooling E3000-0040T3 E3000-0055T3 4.0 5.5 9 12 AA-A or A6-1-A AA-A or A6-1-A E4 E5 Air- Cooling Air- Cooling E3000-0075T3 7.5 17 AA-A or A6-1-A E5 Air- Cooling E3000-0110T3 11 23 AA-A or A6-1-A E6 Air- Cooling · 97· Three-Phase Plastic Hanging E3000-0002S2 Remarks Single-Phase Plastic Hanging AA-A or A6-1-A Structure Code E3000 32 38 AA-A or A6-1-A AA-A or A6-1-A E6 C3 E3000-0220T3 E3000-0300T3 22 30 44 60 AA-A or A6-1-A AA-A or A6-1-A C3 C3 E3000-0370T3 E3000-0450T3 37 45 75 90 AA-A or A6-1-A AA-A or A6-1-A C5 C5 E3000-0550T3 55 110 AA-A or A6-1-A C5 E3000-0750T3 E3000-0900T3 75 90 150 180 AA-A or A6-1-A AA-A or A6-1-A C6 C6 Table 3-2 Air- Cooling Air-Cooling Air- Cooling Air- Cooling Air- Cooling Air- Cooling Air- Cooling Air- Cooling hanging 15 18.5 Three-phase Metal E3000-0150T3 E3000-0185T3 Air-Cooling Structure List Mounting Size(W×L) E1 E2 70×128 94×170 M4 M4 E3 80×135(142)×138 106×150(157)×180 正在研发 180 106×170(177)× 94×170 M4 E4 E5 138×152(159)×235 156×170(177)×265 126×225 146×255 M5 M5 E6 E7 205×196 (202) ×340 271×235×637 194×330 235×613 M5 M6 E8 E9 360×265×901 420×300×978 320×876 370×948 M8 M10 C3 265×235×435 235×412 M6 C5 C6 360×265×555 410×300×630 320×530 370×600 M8 M10 [A×B(B1)×H]note1 Note 1: the unit is mm. Plastic Profile · 98· Mounting Bolt Remarks Metal Housing External Dimension Plastic Housing Structure Code E3000 Metal Hanging Profile Metal Cabinet Profile Note1: if keypad control unit has potentiometer, the external dimension is B1. If keypad control unit has no potentiometer, the external dimension is B. · 99· E3000 Appendix 4 Selection of Braking Resistance Applicable Motor Inverter Models Applicable Braking Resistance Power(kW) E3000-0002S2 0.2 E3000-0004S2 0.4 E3000-0007S2 0.75 E3000-0011S2 1.1 E3000-0015S2 1.5 E3000-0007T3 0.75 80W/200Ω E3000-0015T3 1.5 80W/150Ω E3000-0022T3 2.2 E3000-0030T3 3.0 E3000-0037T3 3.7 E3000-0040T3 4.0 E3000-0055T3 5.5 250W/120Ω E3000-0075T3 7.5 500W/120Ω E3000-0110T3 11 1kW/90Ω E3000-0150T3 15 1.5kW/80Ω 150W/60Ω 150W/150Ω Note: please select higher power of resistor on the occasion of big inertia load. · 100· E3000 Appendix 5 Communication Manual (Version 1.8) I. General Modbus is a serial and asynchronous communication protocol. Modbus protocol is a general language applied to PLC and other controlling units. This protocol has defined an information structure which can be identified and used by a controlling unit regardless of whatever network they are transmitted. You can read reference books or ask for the details of MODBUS from manufactures. Modbus protocol does not require a special interface while a typical physical interface is RS485. II. Modbus Protocol 2.1 Transmission mode 2.1.1 Format 1) ASCII mode Start Address Function : (0X3A) Inverter Address Function Data Data … Data High-order Low-order Code Length 1 … N byte of LRC byte of LRC Data LRC check End Return (0X0D) Line Feed (0X0A) 2)RTU mode Start Address Function Data CRC check T1-T2-T3-T4 Inverter Address Function Code N data Low-order byte of CRC End High-order byte of CRC T1-T2-T3-T4 2.1.2 ASCII Mode In ASCII mode, one Byte (hexadecimal format) is expressed by two ASCII characters. For example, 31H (hexadecimal data) includes two ASCII characters‟3(33H)‟,‟1(31H)‟. Common characters, ASCII characters are shown in the following table: Characters „0‟ „1‟ „2‟ „3‟ „4‟ „5‟ „6‟ „7‟ ASCII Code 30H 31H 32H 33H 34H 35H 36H 37H Characters „8‟ „9‟ „A‟ „B‟ „C‟ „D‟ „E‟ „F‟ ASCII Code 38H 39H 41H 42H 43H 44H 45H 46H 2.1.3 RTU Mode In RTU mode, one Byte is expressed by hexadecimal format. For example, 31H is delivered to data packet. 2.2 Baud rate Setting range: 1200, 2400, 4800, 9600, 19200, 38400, 57600 2.3 Frame structure: ASCII mode · 101· E3000 Byte 1 7 0/1 1/2 Function Start Bit (Low Level) Data Bit Parity Check Bit (None for this bit in case of no checking. Otherwise 1 bit) Stop Bit (1 bit in case of checking, otherwise 2 bits) 2) RTU mode Byte 1 8 0/1 1/2 Function Start Bit (Low Level) Data Bit Parity Check Bit (None for this bit in case of no checking. Otherwise 1 bit) Stop Bit (1 bit in case of checking, otherwise 2 bits) 2.4 Error Check 2.4.1 ASCII mode Longitudinal Redundancy Check (LRC): It is performed on the ASCII message field contents excluding the „colon‟ character that begins the message, and excluding the CRLF pair at the end of the message. The LRC is calculated by adding together successive 8–bit bytes of the message, discarding any carries, and then two‟s complementing the result. A procedure for generating an LRC is: 1. Add all bytes in the message, excluding the starting „colon‟ and ending CRLF. Add them into an 8–bit field, so that carries will be discarded. 2. Subtract the final field value from FF hex (all 1‟s), to produce the ones–complement. 3. Add 1 to produce the twos–complement. 2.4.2 RTU Mode Cyclical Redundancy Check (CRC): The CRC field is two bytes, containing a 16–bit binary value. The CRC is started by first preloading a 16–bit register to all 1‟s. Then a process begins of applying successive 8–bit bytes of the message to the current contents of the register. Only the eight bits of data in each character are used for generating the CRC. Start and stop bits, and the parity bit, do not apply to the CRC. A procedure for generating a CRC-16 is: 1. Load a 16–bit register with FFFF hex (all 1‟s). Call this the CRC register. 2. Exclusive OR the first 8–bit byte of the message with the high–order byte of the 16–bit CRC register, putting the result in the CRC register. 3. Shift the CRC register one bit to the right (toward the LSB), zero–filling the MSB. Extract and examine the LSB. 4. (If the LSB was 0): Repeat Step 3 (another shift). (If the LSB was 1): Exclusive OR the CRC register with the polynomial value A001 hex (1010 0000 0000 0001). 5. Repeat Steps 3 and 4 until 8 shifts have been performed. When this is done, a complete 8–bit byte will have been processed. When the CRC is appended to the message, the low-order byte is appended first, followed by the high-order byte. 2.4.3 Protocol Converter It is easy to turn a RTU command into an ASCII command followed by the lists: · 102· E3000 1) 2) Use the LRC replacing the CRC. Transform each byte in RTU command into a corresponding two byte ASCII. For example: transform 0x03 into 0x30, 0x33 (ASCII code for 0 and ASCII code for 3). 3) Add a „colon‟ ( : ) character (ASCII 3A hex) at the beginning of the message. 4) End with a „carriage return – line feed‟ (CRLF) pair (ASCII 0D and 0A hex). So we will introduce RTU Mode in followed part. If you use ASCII mode, you can use the up lists to convert. 2.5 Command Type & Format 2.5.1 The listing below shows the function codes. code name description 03 Read Holding Registers Read the binary contents of holding registers in the slave. (Less than 10 registers once time ) 06 Preset Single Register Preset a value into holding register 2.5.2 Address and meaning The part introduces inverter running, inverter status and related parameters setting. Description of rules of function codes parameters address: 1) Use the function code as parameter address General Series: High-order byte: 01~0A (hexadecimal) Low-order byte: 00~50 (max range) (hexadecimal) Function code range of each partition is not the same. The specific range refers to manual. For example: parameter address of F114 is 010E (hexadecimal). parameter address of F201 is 0201 (hexadecimal). Note: in this situation, it allows to read six function codes and write only one function code. Some function codes can only be checked but cannot be modified; some function codes can neither be checked nor be modified; some function codes can not be modified in run state; some function codes can not be modified both in stop and run state. In case parameters of all function codes are changed, the effective range, unit and related instructions shall refer to user manual of related series of inverters. Otherwise, unexpected results may occur. 2) Use different parameters as parameter address (The above address and parameters descriptions are in hexadecimal format, for example, the decimal digit 4096 is represented by hexadecimal 1000). 1. Running status parameters Parameters Address Parameter Description(read only) 1000 Output frequency 1001 Output voltage 1002 Output current 1003 Pole numbers/ control mode, high-order byte is pole numbers, low-order byte is control mode. · 103· E3000 1004 Bus-line voltage 1005 Drive ratio/inverter status High-order byte is drive ratio, low-order byte is inverter status Inverter status: 0X00: Standby mode 0X01: Forward running 0X02: Reverse running 0X04: Over-current (OC) 0X05: DC over-current (OE) 0X06: Input Phase loss (PF1) 0X07: Frequency Over-load (OL1) 0X08: Under-voltage (LU) 0X09: Overheat (OH) 0X0A: Motor overload (OL2) 0X0B: Interference (ERR) 0X0C: LL 0X0D: External Malfunction (ESP) 0X0E: ERR3 0X0F: Err2 0X11: Err4 0X14: Analog disconnected protection (AErr) 0X16:Under-load protection (EP) 0X18: Pressure control protection (nP) 0X19: PID parameters are set incorrectly (Err5) 0X1A: Invalid user-define macro (UERO) 0X1B: macro terminal switchover conflict (UER2) 0X1C: Grounding protection (GF) 0X1D: PG card mistake (PG) ----E3000 1006 Reserved 1007 Inverter radiator temperature 1008 PID given value 1009 PID feedback value 2. Control commands Parameters Address Parameters Description(write only) 2000 Command meaning: 0001:Forward running (no parameters) 0002:Reverse running(no parameters) 0003:Deceleration stop 0004:Free stop 0005:Forward jogging start 0006:Forward jogging stop 0007:Reserved 0008:Run(no directions) 0009:Fault reset 000A: Forward jogging stop 000B: Reverse jogging stop 2001 Lock parameters 0001:Relieve system locked (remote control locked) 0002:Lock remote control (any remote control commands are no valid before unlocking) . · 104· E3000 2. Illegal Response When Reading Parameters Command Description Slave parameters response Function The highest-order byte changes into 1. Data Command meaning: 0001: Illegal function code 0002: Illegal address 0003: Illegal data 0004: Slave fault note 2 Note 2: Illegal response 0004 appears below two cases: 4. Do not reset inverter when inverter is in the malfunction state. 5. Do not unlock inverter when inverter is in the locked state. 2.5.3 Additional Remarks Expressions during communication process: Parameter Values of Frequency=actual value X 100 (General Series) Parameter Values of Frequency=actual value X 10 (Medium Frequency Series) Parameter Values of Time=actual value X 10 Parameter Values of Current=actual value X 10 Parameter Values of Voltage=actual value X 1 Parameter Values of Power=actual value X 100 Parameter Values of Drive Ratio=actual value X 100 Parameter Values of Version No. =actual value X 100 Instruction: Parameter value is the value sent in the data package. Actual value is the actual value of inverter. After PC/PLC receives the parameter value, it will divide the corresponding coefficient to get the actual value. NOTE: Take no account of radix point of the data in the data package when PC/PLC transmits command to inverter. The valid value is range from 0 to 65535. Ⅲ Function Codes Related to Communication Function Code Function Definition F200 Source of start command F201 Source of stop command F203 Main frequency source X F900 Inverter Address Setting Rang 0: Keypad command; 1: Terminal command; 2: Keypad+Terminal; 3:Communication; 4: Keypad+Terminal+Communication 0: Keypad command; 1: Terminal command; 2: Keypad+Terminal; 3: Communication; 4: Keypad+Terminal+Communication 0: Digital setting memory; 1: External analog AI1; 2: External analog AI2; 3: Pulse input given; 4: Stage speed control; 5: No memory by digital setting; 6:Keypad potentiometer; 7~8: Reserved; 9: PID adjusting 10: Communication 1~255 · 105· Mfr‟s Value 0 0 0 1 E3000 F901 Modbus Mode Selection 1: ASCII mode 2: RTU mode 3: Reserved 4:PROFIBUS_DP 5: CANOPEN 1 F903 Parity Check 0: Invalid 1: Odd 2: Even 0 F904 Baud Rate 0: 1200 1: 2400 2: 4800 3: 9600 4: 19200 5: 38400 6: 57600 3 Please set functions code related to communication consonant with the PLC/PC communication parameters, when inverter communicates with PLC/PC. Ⅳ Physical Interface 4.1 Interface instruction Communication interface of RS485 is located on the most left of control terminals, marked underneath with A+ and B- 4.2 Structure of Field Bus PLC/PC Actual Value Status Info Given Value Inverter Control Comman d Field Bus Inverter Connecting Diagram of Field Bus RS485 Half-duplex communication mode is adopted for E3000 series inverter. Daisy chain structure is adopted by 485 Bus-line. Do not use 'spur' lines or a star configuration. Reflect signals which are produced by spur lines or star configuration will interfere in 485 communications. Please note that for the same time in half-duplex connection, only one inverter can have communication with PC/PLC. Should two or more than two inverters upload data at the same time, then bus competition will occur, which will not only lead to communication failure, but higher current to certain elements as well. 3. Grounding and Terminal Terminal resistance of 120 will be adopted for terminal of RS485 network, to diminish the reflection of signals. Terminal resistance shall not be used for intermediate network. · 106· E3000 No direct grounding shall be allowed for any point of RS485 network. All the equipment in the network shall be well grounded via their own grounding terminal. Please note that grounding wires will not form closed loop in any case. Terminal Resistor Terminal Resistor The distance should be less than 0.5M. Connecting Diagram of Terminal Resistance Please think over the drive capacity of PC/PLC and the distance between PC/PLC and inverter when wiring. Add a repeaters if drive capacity is not enough. All wiring connections for installation shall have to be made when the inverter is disconnected from power supply. V. Examples Eg1: In RTU mode, change acc time (F114) to 10.0s in NO.01 inverter. Query Address Function Register Address Hi Register Address Lo Preset Data Hi Preset Data Lo CRC Lo 01 06 01 0E 00 64 E8 Function code F114 CRC Hi 1E Value: 10.0S Normal Response Address Function Register Address Hi Register Address Lo Response Data Hi 06 01 0E 00 01 Function code F114 Response Data Lo CRC Lo CRC Hi 64 E8 1E Normal Response Abnormal Response Address Function Abnormal code CRC Lo 86 04 43 01 The max value of function code is 1. CRC Hi A3 Slave fault Eg 2:Read output frequency, output voltage, output current and current rotate speed from N0.2 inverter. Host Query · 107· E3000 Address Function First Register Address Hi First Register Address Lo Register count Hi Register count L0 CRC Lo CRC Hi 02 03 10 00 00 04 40 FA Communication Parameters Address 1000H Address Function Byte Count Data Hi Data Lo Data Hi Data Lo Data Hi Data Lo Data Hi Data Lo Crc Lo Crc Hi Slave Response: 02 03 08 13 88 01 90 00 3C 02 00 82 F6 Output Frequency Output Voltage Output Current Numbers of Pole Pairs Control Mode NO.2 Inverter‟s output frequency is 50.00Hz, output voltage is 400V, output current is 6.0A, numbers of pole pairs are 2 and control mode keypad control. Eg 3: NO.1 Inverter runs forwardly. Host Query: Address Function 01 06 Register Hi Register Lo Write status Hi Write status Lo 20 00 00 01 Communication parameters address 2000H CRC Lo CRC Hi 43 CA Forward running Slave Normal Response: Address Function Register Hi Register Lo Write status Hi Write status Lo CRC Lo CRC Hi 01 06 20 00 00 01 43 CA Normal Response Slave Abnormal Response: Address Function 01 86 Abnormal Code CRC Lo 01 CRC Hi 83 A0 The max value of function code is 1. Illegal function code (assumption) Eg4: Read the value of F113, F114 from NO.2 inverter Host Query: Address 02 Function Register Address Hi Register Address Lo Register Count Hi 03 01 0D 00 Communication Parameter Address F10DH · 108· Register Count L0 CRC Lo CRC Hi 02 54 07 Numbers of Read Registers E3000 Slave Normal Response: Address Function Byte count 02 03 04 The first parameters status Hi The first parameters status Lo The second parameters status Hi The second parameters status Lo CRC Lo 03 E8 00 78 49 The actual value is 10.00. CRC Hi 61 The actual value is 12.00. Slave Abnormal Response: Address Function Code 02 Abnormal Code CRC Lo 08 B0 83 The max value of function code is 1. Appendix 6 CRC Hi F6 Parity check fault Introduction of PG card 1. Introduction 1.1 When F106=1, close-loop vector control mode is selected, PG expand card should be selected. User should connect encoder line correctly. PGA and PGB terminals can receive two-way orthogonal encoder signal (only NPN type encoder can be connected), the power supply of encoder is +12V. User should select shielding wire and one end of it should be connected to the grounding, the length of wire should be shorter than 30m. 1.2 + 3 .3V E n co d er p o rt d iag ram + 1 2V + 12V A PG A + 3 .3V CM CM + 1 2V B PG B · 109· E3000 1.3 Application 1.3.1 Open-collector output encoder + 3.3V CM GND CM + 12 V + 12 V VCC A A PGA + 3.3V + 12 V B 0V B PGB PG CA RD 0V 1.3.2 Push-Pull output encoder VCC PG card CM +3 .3 V 0V CM + 1 2V + 1 2V VCC A A PGA +3 .3 V 0V VCC + 1 2V B B PGB 0V · 110· E3000 1.3.3 Differential encoder Note: VCC=5V, please pay attention. 1.4 Installation For 3.7kW and above 3.7kW inverter, PG card is installed inside of inverter by 3*5 tapping screw. User can connect J4 of PG card to J6 or J4 of control board by 20-core wire. For 2.2kW and below 2.2kW inverter, PG card is installed outside of inverter, the length of wire should be shorter than 30cm, please refer to following table: PG CARD External size (mm) Installation size (mm) 86*35 76*25 2. Note 1. The signal wire of encoder should be far away from power wire. 2. Please select shielding wire as the encoder signal wire, and one end of it should be connected to grounding. 3. The length of shielding wire should be shorter than 30m, if user needs the wire longer than 30m, please indicate it. 4. The given direction of inverter, the rotation direction of motor (from output axis of motor) and the rotation direction of encoder should be the same. · 111· E3000 Appendix 7 Zoom Table of Function Code Basic parameters F100~F160 Function Code Function Definition F100 User‟s Password F102 Inverter‟s Rated Current (A) Mfr‟s Value Setting Range 0~9999 8 Change √ 1.0~1000 Subject to inverter model * F103 Inverter Power (kW) F104 Inverter Power Code 0.20~650.00 100~400 Subject to inverter model Subject to inverter model * * F105 Software Edition No. 1.00~10.00 Setting range: 0:Sensorless vector control (SVC); 1: Closed-loop vector control (VC); 2: VVVF 3: Vector control 1 0: invalid; 1: valid 0~9999 Subject to inverter model * F106 Control mode F107 Password Valid or Not F108 Setting User‟s Password F109 Starting Frequency (Hz) Holding Time of Starting Frequency F110 (S) F111 Max Frequency (Hz)v 0 ╳ 0 8 √ √ 0.0~10.00Hz 0.00Hz √ 0.0~10.0S 0.0 √ F113~650.0Hz 50.00Hz √ Min Frequency (Hz) Target Frequency (Hz) 0.00Hz~F113 F111~F112 1stAcceleration Time 0.1~3000S F115 F116 1stDeceleration Time 2ndAcceleration Time 0.1~3000S 0.1~3000S F117 2nd Deceleration Time 0.1~3000S F118 Turnover Frequency 15.00~650.0Hz Reference of setting 0: 0~50.00Hz accel/decel time 1: 0~max frequency Forward/Reverse Switchover 0.0~3000S dead-Time Reserved 50.00 ╳ 0 ╳ 0.0S √ 0: invalid; 1: valid 0 ╳ 0:Invalid;1:valid 0 ╳ F124 Reverse running forbidden Minus frequency is valid in the mode of combined speed control. Jogging Frequency F125 Jogging Acceleration Time 0.1~3000S F126 Jogging Deceleration Time 0.1~3000S F112 F113 F114 F119 F120 F121 F122 F123 F112~F111 · 112· 0.50Hz 50.00Hz 5.0S for 0.2~4.0 kW 30.0S for 5.5~30kW 60.0S for above 37kW. 8.0S for 0.2~4.0 kW 50.0S for 5.5~30kW 90.0S for above 37kW. 5.00Hz 0.2~4.0kW: 5.0S 5.5~30kW: 30.0S Above37kW: 60.0S √ √ √ √ √ √ √ √ √ E3000 F127 F128 F129 F130 Skip Frequency A Skip Width A Skip Frequency B Skip Width B 0.00~650.0Hz 0.00Hz √ ±2.50Hz 0.00~650.0Hz 0.00 0.00Hz √ √ ±2.50Hz 0.00 0-Present output frequency / function code 1-Current output rotary speed 2-Output current 4-Output voltage 8-PN voltage 16-PID feedback value F131 Running Display Items 32-Temperature 0+1+2+4+8=15 64-Count values 128-Linear speed 256-PID given value 512-Yarn length 1024: Center frequency 2048: Reserved 4096: Output torque 0: frequency / function code 1: Keypad jogging 2: Target rotary speed 4: PN voltage 8: PID feedback value F132 Display items of stop 2+4=6 16: Temperature 32: Count values 64: PID given value 128: Yarn length 256: Center frequency 512: Setting torque F133 Drive Ratio of Driven System 0.10~200.0 1.0 F134 Transmission-wheel radius 0.001~1.000(m) F135 Reserved F136 Slip compensation 0~10% 0: Linear compensation; 1: Square compensation; F137 Modes of torque compensation 2: User-defined multipoint compensation 3: Auto torque compensation F138 Linear compensation F139 Square compensation F140 User-defined frequency point 1 F141 User-defined voltage point 1 F142 User-defined frequency point 2 F143 User-defined voltage point 2 1~16 1:1.5; 3:1.9; 2:1.8; 4:2.0 0~F142 0~100% F140~F144 0~100% · 113· √ √ √ 0.001 √ √ 0 ╳ 3 ╳ 0.2-4.0: 5 5.5-30: 4 Above 37: 3 ╳ 1 ╳ 1.00 ╳ ╳ 4 5.00 13 ╳ ╳ E3000 F144 User-defined frequency point 3 F145 User-defined voltage point 3 F142~F146 0~100% 10.00 ╳ 24 ╳ F146 User-defined frequency point 4 F147 User-defined voltage point 4 F144~F148 0~100% 20.00 ╳ 45 ╳ F148 User-defined frequency point 5 F146~F150 30.00 ╳ F149 User-defined voltage point 5 F150 User-defined frequency point 6 0~100% F148~F118 63 ╳ 40.00 ╳ 0~100% 81 ╳ 10~100% 100 ╳ 0.2~7.5kW: 800~10000 11~15kW: 800~10000 4000 3000 18.5kW~45kW: 800~6000 4000 Above 55kW: 800~4000 Setting range: 0: Invalid 1: Valid 2:Invalid during deceleration process 2000 F151 User-defined voltage point 6 F152 Output voltage corresponding to turnover frequency F153 Carrier frequency setting F154 Automatic voltage rectification F155 Digital accessorial frequency setting F156 Digital accessorial frequency polarity setting ╳ 0 ╳ 0~F111 0 ╳ 0 or 1 0 ╳ F157 Reading accessorial frequency △ Reading accessorial frequency polarity Random carrier-wave frequency 0: Control speed normally; F159 selection 1: Random carrier-wave frequency △ F158 F160 Reverting to manufacturer values 0: Not reverting to manufacturer values; 1: Reverting to manufacturer values 0 ╳ Running control mode F200~F230: F200 Source of start command F201 Source of stop command F202 Mode of direction setting 0: Keypad command; 1: Terminal command; 2: Keypad+Terminal; 3: Communication; 4: Keypad+Terminal+Communication 0: Keypad command; 1: Terminal command; 2: Keypad+Terminal; 3: Communication; 4: Keypad+Terminal+Communication 0: Forward running locking; 1: Reverse running locking; 2: Terminal setting · 114· 0 ╳ 0 ╳ 0 ╳ E3000 F203 Main frequency source X F204 Accessorial frequency source Y F205 Reference for selecting accessorial frequency source Y range 0: Digital setting memory; 1: External analog AI1; 2: External analog AI2; 3: Pulse input given; 4: Stage speed control; 5: No memory by digital setting; 6:Keypad potentiometer AI3; 7: Reserved; 8: Reserved; 9: PID adjusting; 10: Communication 0: Digital setting memory; 1: External analog AI1; 2: External analog AI2; 3: Pulse input given; 4: Stage speed control; 5: PID adjusting; 6: Keypad potentiometer AI3; 0 ╳ 0 ╳ 0 ╳ 100 ╳ 0 ╳ 0 ╳ 0 ╳ 0.01 5.00 Hz/S √ 0: invalid; 1: valid 0 √ 0: invalid; 1: valid 0.1~3000.0 0 60.0 √ √ 0: Relative to max frequency; 1: Relative to main frequency X F210 Accessorial frequency Y range 0~100% 0: X; 1: X+Y; 2: X or Y (terminal switchover); Frequency source selecting 3: X or X+Y (terminal switchover); 4: Combination of stage speed and analog 5: X-Y 6: X+(Y-50%) 0: No function; 1: Two-line operation mode 1; Terminal 2: Two-line operation mode 2; two-line/three-line 3: three-line operation mode 1; operation control 4: three-line operation mode 2; 5: start/stop controlled by direction pulse Selecting the mode of 0: stop by deceleration time; stopping the motor 1: free stop Frequency display accuracy 0.01~2.00 F211 Speed of digital control F212 Reserved Auto-starting after repowered on Auto-starting after reset Auto-starting delay time Times of auto-starting in case of repeated faults Delay time for fault reset F206 F207 F208 F209 F213 F214 F215 F216 F217 F218~ F219 Reserved Frequency memory after F220 power-down Reserved F221 F222 count memory selection 0.01~100.00Hz/S 0~5 0.0~10.0 0: invalid; 1: valid Setting range: 0: Invalid 1: Valid · 115· 0 √ 0 √ 3.0 √ 0 √ √ E3000 F223~ F229 F230 F231 Reserved Application macro selection Reverting to macro manufacturer values 0~8 0 × 0: Not reverting to manufacturer 1: Reverting to manufacturer values 0 × F232~F2 Reserved 34 Traverse Operating function F235 Traverse operating mode F236 F237 Crawl-positioning Traverse signal source F238 Stop mode of length arrival F239 Traverse memory mode F240 Preset frequency (Hz) Running time of preset frequency (S) Central frequency (Hz) F241 F242 Lower limit of central frequency F243 (Hz) Descending rate of central F244 frequency (Hz / S) F245~F246 Reserved 0:Invalid 1:Traverse operating mode 1 2:Traverse operating mode 2 3:Traverse operating mode 3 0:Disabled 1:Enabled 0:Auto start 1:X terminal start 0:Stop the motor at fixed length 1:Stop the motor at fixed spindle radius 2 : Non-stop at fixed length, it indicates full of yarn. 3:Fixed radius arrival, it indicates full of yarn. 0: Memory at the status of stop and power off 1: Only memory at the status of stop. 2: Only memory at the status of power off. 3:No memory. F112~F111 0~3000.0 0 × 0 √ 0 0 × 0 √ 5.00 0 √ √ F243~F111 25.00 √ F112~F242 0.50 √ 0~65.00 0.500 √ 1 × 10.00% 30.00% √ √ 1~3000.0 10.0 √ 1~3000.0 F112~F111 10.0 3.00 √ √ 5.0 10.0 √ √ 0:Relative to max frequency 1:Relative to central frequency 0~100.00% 0~50.00% F247 Traverse amplitude setting mode F248 Traverse amplitude F249 F250 Jump frequency Rising time of traverse (S) F251 Descending time of traverse (S) F252 F253 Crawl-positioning frequency (Hz) Waiting time of crawl-positioning 0~3000.0 (S) Max time of crawl-positioning (S) 0~3000.0 F254 F255~F256 Reserved · 116· E3000 F257 F258 Cumulative length (Km) Actual length (Km) F259 F260 Setting length (Km) Pulse numbers of length sensor F261~F263 Reserved F264 Feedback channel of fixed radius F265 Fixed-radius display value Output voltage at fixed radius F266 mode (V) Voltage hysteresis when judging F267 full of yarn signal is clear. F268~F271 Reserved Delay time of yarn broken and F272 yarn intertwining(S) F273~F274 Reserved F275 Detect frequency value F276 Detect frequency width 0~6500 0 √ 0~65.00 0~65.00 0 0 √ √ 0~650.0 1.00 √ 0 √ 0~10.00 5000 5.00 √ √ 0~10.00 0 √ 0~3000.0 0 √ 25.00 0.50 √ √ 0:AI1 1:AI2 0~10000 F112~F111 0~20.00 Multifunctional Input and Output Terminals: F300~F330 Function Code Function Definition F300 Relay token output F301 DO1 token output F302 DO2 token output Setting Range Mfr‟s Value Change 0: no function; 1: inverter fault protection; 2: over latent frequency 1; 3: over latent frequency 2; 1 4: free stop; 5: in running status 1; 6: DC braking; 7: acceleration/deceleration time switchover; 8: Reaching the Set Count Value; 9: Reaching the Designated Count 14 Value; 10: inverter overload pre-alarm; 11: motor overload pre-alarm; 12: stalling; 13: Inverter is ready to run 14: in running status 2; 15: frequency arrival output; 16: overheat pre-alarm; 17: over latent current output 18: Analog line disconnection protection 19: Under-load protection output 5 20: Zero current detecting output 30: General pump is running 31: Converter pump is running 32: Over-limit pressure token 35: Stop signal of yarn full, yarn broken, yarn intertwining and stop inverter by manual 36: Full yarn signal · 117· √ √ E3000 37: Output signal of traverse rising 38: Traverse wave form output 39: Yarn frequency detected F303~ F306 F307 F308 F309 F310 F311 F312 F313 F314 F315 Reserved Characteristic frequency 1 Characteristic frequency 2 Characteristic frequency width Characteristic current Characteristic current width Frequency arrival threshold Count frequency divisions Set count value Designated count value F316 OP1 terminal function setting F317 OP2 terminal function setting F318 OP3 terminal function setting F319 OP4 terminal function setting F320 OP5 terminal function setting F321 OP6 terminal function setting F322 OP7 terminal function setting F323 OP8 terminal function setting F112~F111 F112~F111 10.00Hz 50.00Hz √ √ 0~100% 50% √ 0~1000A 0~100% 0.00~5.00Hz 1~65000 F315~65000 1~F314 0: no function; 1: running terminal; 2: stop terminal; 3: multi-stage speed terminal 1; 4: multi-stage speed terminal 2; 5: multi-stage speed terminal 3; 6: multi-stage speed terminal 4; 7: reset terminal; 8: free stop terminal; 9: external emergency stop terminal; 10: acceleration/deceleration forbidden terminal; 11: forward run jogging; 12: reverse run jogging; 13: UP frequency increasing terminal; 14: DOWN frequency decreasing terminal; 15: “FWD” terminal; 16: “REV” terminal; 17: three-line type input “X” terminal; 18: acceleration/deceleration time switchover terminal; 19-20: Reserved; 21: frequency source switchover terminal; 22: Count input terminal: 23: Count reset terminal 24~29: reserved 30: Water lack signal; 31: Signal of water 32: Fire pressure switchover; 33: Emergency fire control Rated current 10% 0.00 1 1000 500 √ √ √ √ √ √ 11 √ 9 √ 15 √ 16 √ 7 √ 8 √ 1 √ 2 √ 0 ╳ 0 ╳ 10 √ F322~F32 Reserved 3 F324 Free stop terminal logic 0: positive logic (valid for low level); 1: negative logic (valid for high level) External emergency stop terminal logic F328 Terminal filter times 1~100 F329~F330 Reserved F325 · 118· E3000 Analog Input and Output: F400~F473 Function Function Definition Code F400 Lower limit of AI1 channel input Corresponding setting for lower limit of AI1 F401 input F402 Upper limit of AI1 channel input Corresponding setting for upper limit of AI1 F403 input F404 AI1 channel proportional gain K1 F405 AI1 filtering time constant F406 Lower limit of AI2 channel input Corresponding setting for lower limit of AI2 F407 input F408 Upper limit of AI2 channel input Corresponding setting for upper limit of AI2 F409 input F410 AI2 channel proportional gain K2 F411 AI2 filtering time constant F412 Lower limit of AI3 channel input Corresponding setting for lower limit of AI3 F413 input F414 Upper limit of AI3 channel input Corresponding setting for upper limit of AI3 F415 input F416 AI3 channel proportional gain K1 F417 AI3 filtering time constant F418 AI1 channel 0Hz voltage dead zone F419 AI2 channel 0Hz voltage dead zone F420 AI3 channel 0Hz voltage dead zone F421 Panel selection F422 Potentiometer selection F423 AO1 output range selecting F424 F425 F426 F427 F428 F429 F430 AO1 lowest corresponding frequency AO1 highest corresponding frequency AO1 output compensation AO2 output range AO2 lowest corresponding frequency AO2 highest corresponding frequency AO2 output compensation F431 AO1 analog output signal selecting 0.00~F402 Mfr‟s Value 0.01V √ 0~F403 1.00 √ F400~10.00V 10.00V √ Max(1.00,F401)~2.00 2.00 √ 0.0~10.0 0.1~10.0 0.00~F408 1.0 0.1 0.01V √ √ √ 0~F409 1.00 √ F406~10.00V 10.00V √ Max(1.00,F407)~2.00 2.00 √ 0.0~10.0 0.1~10.0 0.00~F414 1.0 0.1 0.01V √ √ √ 0~F415 1.00 √ F412~10.0V 10.0V √ Max(1.00,F413)~2.00 2.00 √ 0.0~10.0 0.1~10.0 0~0.50V (Positive-Negative) 0~0.50V (Positive-Negative) 0~0.50V (Positive-Negative) 0: Local keypad panel 1: Remote control keypad panel 0: Potentiometer in local panel 1: Potentiometer in remote control panel 0: 0~5V 1:0~10V or 0-20mA 2: 4-20mA 0.0~F425 F424~F111 0~120% 0:0~20mA;1:4~20mA 0.0~F429 F428~F111 0~120% 0: Running frequency; 1: Output current; 1.0 0.1 0.00 0.00 0.00 √ √ √ √ √ 0 √ 0 √ 1 √ 0.05Hz 50.00Hz 100 0 0.05Hz 50.00Hz 100 √ √ √ √ √ √ √ 0 √ Setting Range · 119· E3000 F432 F433 F434 F435~ F436 F437 F438~ F439 F440 F441 F442 F443 F444 F445 F446 F447~ F448 F449 F450 F451 F452 F453 F460 F461 F462 F463 F464 F465 F466 F467 F468 F469 F470 F471 F472 F473 AO2 analog output signal selecting 2: Output voltage; 3~5: Reserved 1 Corresponding current for full range of external 2 voltmeter 0.01~5.00 times of rated current Corresponding current for full range of external 2 ammeter √ ╳ ╳ Reserved Analog filter width 1~100 10 * 0.00~F442 0.00K √ 0.00~F443 1.00 √ F440~50.00K 10.00K √ Max(1.00,F441)~2.00 2.00 √ 0~100 0~F442Hz (Positive-Negative) 0 0.00 √ √ 10.00K √ 0.0% √ 1.00 √ 0 √ 0 ╳ 0 ╳ 2.00V 1.20 5.00V 1.50 8.00V 1.80 2.00V 1.20 5.00V 1.50 8.00V 1.80 ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳ Reserved Min frequency of input pulse FI Corresponding setting of FI min frequency Max frequency of input pulse FI Corresponding setting of FI max frequency Reserved Filtering constant of FI input pulse FI channel 0Hz frequency dead zone Reserved Max frequency of output pulse FO 0.00~50.00K Zero bias coefficient of output pulse 0.0~100.0% frequency Frequency gain of output pulse 0.00~10.00 Reserved 0: Running frequency 1: Output current Output pulse signal 2: Output voltage 3~5: reserved 0: straight line mode AI1channel input mode 1: folding line mode 0: straight line mode AI2 channel input mode 1: folding line mode F400~F464 AI1 insertion point A1 voltage value F401~F465 AI1 insertion point A1 setting value F462~F466 AI1 insertion point A2 voltage value F463~F467 AI1 insertion point A2 setting value F464~F402 AI1 insertion point A3 voltage value F465~F403 AI1 insertion point A3 setting value AI2 insertion point B1 voltage value F406~F470 AI2 insertion point B1 setting value F407~F471 AI2 insertion point B2 voltage value F468~F472 AI2 insertion point B2 setting value F469~F473 AI2 insertion point B3 voltage value F470~F412 AI2 insertion point B3 setting value F471~F413 · 120· E3000 Multi-stage Speed Control: F500~F580 Function Function Definition Code Setting Range F500 Stage speed type 0: 3-stage speed; 1: 15-stage speed; 1 2: Max 8-stage speed auto circulating ╳ F501 Selection of Stage Speed Under Auto-circulation Speed Control 2~8 7 √ F502 Selection of Times of Auto- Circulation Speed Control 0 √ F503 Status after auto circulation running Finished 0 √ F504 F505 F506 F507 F508 F509 F510 F511 F512 F513 F514 F515 F516 F517 F518 Frequency setting for stage 1 speed Frequency setting for stage 2 speed Frequency setting for stage 3 speed Frequency setting for stage 4 speed Frequency setting for stage 5 speed Frequency setting for stage 6 speed Frequency setting for stage 7 speed Frequency setting for stage 8 speed Frequency setting for stage 9 speed Frequency setting for stage 10 speed Frequency setting for stage 11 speed Frequency setting for stage 12 speed Frequency setting for stage 13 speed Frequency setting for stage 14 speed Frequency setting for stage 15 speed 5.00Hz 10.00Hz 15.00Hz 20.00Hz 25.00Hz 30.00Hz 35.00Hz 40.00Hz 5.00Hz 10.00Hz 15.00Hz 20.00Hz 25.00Hz 30.00Hz 35.00Hz √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ F519~ F533 Acceleration time setting for the speeds from 0.1~3000S Stage 1 to stage 15 0.2-4.0kW:5.0S 5.5-30kW:30.0S Above 37kW: 60.0S √ F534~ F548 Deceleration time setting for the speeds from 0.1~3000S Stage 1 to stage 15 0.2-4.0kW:5.0S; 5.5-30kW:30.0S Above 37kW: 60.0S √ F549~ F556 F557~F5 64 F565~ F572 F573~ Running directions of stage speeds from Stage 1 to stage 8 Running time of stage speeds from Stage 1 to stage 8 Stop time after finishing stages from Stage 1 to stage 8. Running directions of stage speeds from 0: forward running; 1: reverse running 0 √ 0.1~3000S 1.0S √ 0.0~3000S 0.0S √ 0: forward running; 0 √ 0~9999(when the value is set to 0, the inverter will carry out infinite circulating) 0: Stop 1: Keep running at last stage speed F112~F111 F112~F111 F112~F111 F112~F111 F112~F111 F112~F111 F112~F111 F112~F111 F112~F111 F112~F111 F112~F111 F112~F111 F112~F111 F112~F111 F112~F111 · 121· Mfr‟s Value E3000 F579 F580 Stage 9 to stage 15. Reserved 1: reverse running Auxiliary Functions: F600~F650 Function Code Function Definition Setting Range Mfr‟s Value F600 DC Braking Function Selection F601 F602 F603 F604 F605 Initial Frequency for DC Braking DC Braking efficiency before Starting DC Braking efficiency During Stop Braking Lasting Time Before Starting Braking Lasting Time During Stopping F606 DC braking mode selection F607 F608 F609 F610 Selection of Stalling Adjusting Function Stalling Current Adjusting (%) Stalling Voltage Adjusting (%) Stalling Protection Judging Time 0: not allowed; 1: braking before starting; 2: braking during stopping; 3: braking during starting and stopping 0.2~5.00 0~100 0~100 0.0~10.0 0.0~10.0 0: Braking by voltage 1: Braking by current 2: Auto braking by voltage 0: invalid; 1: valid 60~200 60~200 0.1~3000.0 F611 Dynamic Braking threshold 200~1000 F612 Dynamic braking duty ratio (%) Speed track F614 Speed track mode F615 F616~ F621 Speed track rate 0~100% 0: invalid 1: valid 0 2: valid at the first time 0: Speed track from frequency memory 1: Speed track from max frequency 2: Speed track from frequency 0 memory and direction memory 3: Speed track from max frequency and direction memory 1~100 20 ╳ F613 F622 Dynamic braking mode 0 √ F623 F624F630 Dynamic braking frequency (Hz) 0: Fixed duty ratio 1: Auto duty ratio 100~10000 500 √ 0 √ 1.00 10 10 0.5 0.5 √ √ √ √ √ 0 0 160 140 5.0 Single phase :380V Three phase: 700V 80 √ √ √ √ △ ╳ ╳ ╳ Reserved Reserved · 122· E3000 Timing Control and Protection: F700~F760 Functio n Code F700 F701 F702 F703 F704 F705 F706 F707 F708 F709 F710 F711 F712 F713 F714 F715 F716 F717 Function Definition Setting Range Selection of terminal free 0: free stop immediately; stop mode 1: delayed free stop Delay time for free stop and 0.0~60.0s programmable terminal action 0:controlled by temperature Fan control mode 1: Running when inverter is powered on 2: Controlled by running status Setting fan control temperature Inverter Overloading pre-alarm Coefficient (%) Motor Overloading pre-alarm Coefficient (%) Inverter Overloading Coefficient % Motor Overloading Coefficient % Mfr‟s Value 0 √ 0.0 √ 0~100℃ 0.2~90kW: 0 Above 110kW: ╳ 2 45℃ ╳ 50~100 80 ╳ 50~100 80 ╳ 120~190 150 ╳ 20~100 100 ╳ Setting range: Latest 2: over current (OC) 3: over voltage (OE) 4: input phase loss (PF1) 5: inverter overload (OL1) 6: under voltage (LU) 7: overheat (OH) Record of Malfunction Type for 8: motor overload (OL2) 11: external malfunction (ESP) Last but One 13. studying parameters without motor (Err2) 16: over current 1 (OC1) 17: output phase loss (PF0) Record of Malfunction Type for 18: Aerr analog disconnected 20: EP/EP2/EP3 under-load Last but Two 22: Np pressure control 23: Err5 PID parameters are set wrong Fault Frequency of The Latest Malfunction Fault Current of The Latest Malfunction Fault PN Voltage of The Latest Malfunction Fault Frequency of Last Malfunction but One Fault Current of Last Malfunction but One Fault PN Voltage of Last Malfunction but One Fault Frequency of Last Malfunction but Two Record of The Malfunction Type · 123· △ △ △ △ △ △ △ △ △ △ E3000 F718 F719 F720 F721 F722 F723 F724 F725 F726 F727 F728 F729 F730 F732 F737 F738 F739 F741 F742 F745 F747 F745 F755 F756~ F759 Fault Current of Last Malfunction but Two Fault PN Voltage of Last Malfunction but Two Record of overcurrent protection fault times Record of overvoltage protection fault times Record of overheat protection fault times Record of overload protection fault times Input phase loss Undervoltage Overheat Output phase loss Input phase loss filtering constant Undervoltage filtering constant Overheat protection filtering constant Voltage threshold of undervoltage protection Over-current 1 protection Over-current 1 protection coefficient Over-current 1 protection record 0: invalid; 1: valid 0: invalid; 1: valid 0: invalid; 1: valid 0: invalid; 1: valid 1 1 1 0 ╳ ╳ ╳ ╳ 0.1~60.0 0.5 √ 0.1~60.0 5.0 √ 0.1~60.0 5.0 √ Analog disconnected protection 0: Invalid 1: Stop and AErr displays. 2: Stop and AErr is not displayed. 3: Inverter runs at the min frequency. 4: Reserved. 0 √ 1~100 50 ○ 0~100 80 ○ 0: Invalid 1: Valid 1 √ 0~200 0~60 5 0.5 ╳ √ 0: Invalid 1: Grounding fault 1 2: Grounding fault 2 3: Reserved 0 √ Threshold of analog disconnected protection (%) Threshold of pre-alarm overheat (%) Carrier frequency auto-adjusting Zero-current threshold (%) Duration time of zero-current △ △ △ △ △ △ 0: Invalid 1:Valid Single-phase: 215 ○ Three-phase: 400 0 0.50~3.00 2.0 0~450 △ Reserved F760 Grounding fault F761~ F770 Reserved · 124· E3000 Motor parameters: F800~F860 Functio n Code Function Definition F800 Motor‟s tuning Setting Range Mfr‟s Value F801 F802 F803 F804 F805 F806 F807 F808 F809 F810 Setting range: parameters 0: Invalid; 1: Rotating tuning.; 2: Stationary tuning; Rated power 0.2~1000kW Rated voltage 1~440V Rated current 0.1~6500A Number of motor poles 2~100 Rated rotary speed 1~30000 Stator resistance 0.001~65.00Ω Rotor resistance 0.001~65.00Ω Leakage inductance 0.01~650.0mH Mutual inductance 0.1~6500mH Motor rated power 1.00~300.0Hz F813 Rotary speed loop KP1 0.01~20.00(Below 22kW) 0.01~50.00(Above 30kW) F814 Rotary speed loop KI1 0.01~2.00(Below 22kW) 0.01~3.00(Above 30kW) 1.00 √ 0.01~20.00(Below 22kW) 0.01~50.00(Above 30kW) 0.2-7.5kW: 2.00 11-22kW: 6.00 30kW: 8.00 37-75kW: 15.00 Over 90kW: 25.00 √ 1.00 √ 5.00 50.00 Single phase: ≤0.2kW: 0.10 0.2-0.4kW: 0.20 ≥0.75kW: 0.40 Three phase: 0.2-2.2kW: 0.40 3.7-7.5kW: 0.50 11-15kW: 2.00 15-30kW: 1.00 37-75kW: 8.00 >75kW: 10.00 Single phase: 0.40 Three phase: ≤15kW: 1.00 >15kW: 0.2 100.0 √ √ 1000 ╳ F815 Rotary speed loop KP2 F816 Rotary speed loop KI2 F817 F818 0.01~2.00(Below 22kW) 0.01~3.00(Above 30kW) PID switching frequency 1 0~F111 PID switching frequency 2 F817~F111 F819 Rotary speed loop KP3 0.01~20.00(Below 22kW) 0.01~30.00(Above 30kW) F820 Rotary speed loop KI3 0.01~2.00(Below 22kW) 0.01~10.00(Above 30kW) F821 F827~ F830 F851 F852~ F860 PI switching frequency 3 F818~F111 0 4 50.00 0.2-2.2kW: 2.00 3.7-7.5kW: 4.00 11-30kW: 8.00 37-75kW: 15.00 Over 90kW: 20.00 ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳ ╳ √ √ √ Reserved Encoder resolution 1~9999 Reserved · 125· E3000 Communication Parameter: F900~F930 Function Code Function Definition F900 Communication Address Setting Range 1~255: single inverter address 0: broadcast address 1: ASCII 2: RTU 3: Reserved 4:PROFIBUS_DP 5: CANOPEN Communication Mode F901 F902 F903 Reserved Parity Check F904 Baud Rate F905~F930 Reserved 0: Invalid 1: Odd 2: Even 0: 1200; 1: 2400; 2: 4800; 3: 9600 ; 4: 19200 5: 38400 6: 57600 Mfr‟s Value 1 √ 1 √ 0 √ 3 √ PID Parameters: FA00~FA80 Function Code Function Definition FA00 Water supply mode FA01 PID adjusting target given source FA02 FA03 FA04 FA05 FA06 FA07 FA08 FA09 FA10 FA11 FA12~ FA17 FA18 FA19 FA20 FA21 Setting Range PID adjusting feedback given source Max limit of PID adjusting (%) Digital setting value of PID adjusting (%) Min limit of PID adjusting (%) PID polarity Dormancy function selection Reserved Min frequency of PID adjusting (Hz) Dormancy delay time (S) Wake delay time (S) Reserved Whether PID adjusting target is changed Proportion Gain P Integration time I (S) Differential time D (S) 0: Single pump (PID control mode) 1: Fixed mode 2: Timing interchanging 0: FA04 1: AI1 2: AI2 3: AI3 (Potentiometer on the keypad) 4: FI (pulse frequency input) 1: AI1 2: AI2 3: FI (pulse frequency input) 0.0~100.0 Mfr‟s Value 0 ╳ 0 ╳ 1 √ 10.00 √ 0.0~100.0 50.0 √ 0.0~100.0 0: Positive feedback 1: Negative feedback 0: Valid 1: Invalid 0.0 √ 1 ╳ 0 ╳ F112~F111 5.00 √ 0~500.0 0.0~3000 15.0 3.0 √ √ 0: Invalid 1: Valid 1 ╳ 0.00~10.00 0.0~100.0S 0.00~10.00 0.3 0.3 0.0 √ √ √ · 126· E3000 FA22 FA24 FA25 PID sampling period (S) Switching Timing unit setting Switching Timing Setting FA26 Under-load protection mode FA27 FA28 FA29 FA30 FA31 FA32 FA36 FA37 FA47 FA48 FA58 Current threshold of under-load protection (%) Waking time after protection (min) PID dead time (%) Running Interval of restarting converter pump (S) Delay time of starting general pumps (S) Delay time of stopping general pumps (S) Whether No.1 relay is started Whether No.2 relay is started The sequence of starting No 1 relay The sequence of starting No 2 relay Fire pressure given value (%) Emergency fire mode FA59 FA60 FA66 FA67~ FA80 Running frequency of emergency fire Duration time of under-load protection (S) Reserved 0.1~10.0s 0: hour 1: minute 1~9999 0: No protection 1: Protection by contactor 2: Protection by PID 3: Protection by current 0.1 0 100 √ ╳ ╳ 0 ╳ 10~150 80 √ 0.0~3000 60 √ 0.0~10.0 2.0 √ 2.0~999.9s 20.0 √ 0.1~999.9s 30.0 √ 0.1~999.9s 30.0 √ 0: Stopped 1: Started 0: Stopped 1: Started 0 0 ╳ ╳ 1~20 20 ╳ 1~20 20 ╳ 0.0~100.0 0: Invalid 1: Emergency fire mode 1 2: Emergency fire mode 2 80.0 √ 0 √ 50.0 √ 2 √ F112~F111 0~60 · 127· E3000 Torque control parameters: FC00~FC40 Function Code Function Definition Setting Range Speed/torque control selection 0:Speed control 1:Torque control 2:Terminal switchover FC00 Delay time of torque/speed switchover(S) FC02 Torque accel/decel time (S) FC03 ~ Reserved FC05 control FC01 FC06 FC07 Torque given coefficient FC08 Torque given command value (%) FC09 FC10 ~ Reserved FC13 FC14 Offset torque given channel FC15 FC16 FC17 FC18~ FC21 Offset torque coefficient Offset torque cut-off frequency (%) Offset torque command value (%) Reserved FC22 Forward speed limited channel FC23 Forward speed limited (%) FC24 Reverse speed limited channel FC25 FC26~ FC27 Reverse speed limited (%) Reserved 0.1 ╳ 0.1~100.0 1 √ 0: Digital given (FC17) 1: Analog input AI1 2: Analog input AI2 3: Analog input AI3 4: Pulse input channel FI 5: Reserved 0~0.500 0~100.0 0~50.0 0: Digital given (FC23) 1: Analog input AI1 2: Analog input AI2 3: Analog input AI3 4: Pulse input channel FI 5: Reserved 0~100.0 0: Digital given (FC25) 1: Analog input AI1 2: Analog input AI2 3: Analog input AI3 0~100.0 · 128· √ 0.0~1.0 0: Digital given (FC09) 1: Analog input AI1 2: Analog input AI2 3: Analog input AI3 4: Pulse input channel FI 5: Reserved 0~3.000 0~300.0 Torque given channel Mfr‟s Value 0 0 3.000 100.0 0 0.500 10.00 10.00 0 10.00 0 10.00 ╳ ╳ √ E3000 FC28 FC29 FC30 FC31 Electric torque limited channel Electric torque limited coefficient Electric torque limited (%) Braking torque limited channel FC34 FC35 FC36~ FC40 Note: Braking torque limited coefficient Braking torque limited (%) Reserved 0: Digital given (FC30) 1: Analog input AI1 2: Analog input AI2 3: Analog input AI3 4: Pulse input channel FI 5: Reserved 0~3.000 0~300.0 0: Digital given (FC35) 1: Analog input AI1 2: Analog input AI2 3: Analog input AI3 4: Pulse input channel FI 5: Reserved 0~3.000 0~300.0 0 3.000 200.0 0 3.000 200.00 2011053001A1 × indicating that function code can only be modified in stop state. √ indicating that function code can be modified both in stop and run state. △ indicating that function code can only be checked in stop or run state but cannot be modified. ○ indicating that function code cannot be initialized as inverter restores manufacturer‟s value but can only be modified manually. · 129·
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