第一章 FD Servo_User_Manual Servo User Manual
User Manual: FD Servo_User_Manual
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Kinco FD Series Servo User Manual Content Chapter 1 Product Acceptance & Model Description ........................................................................................ 5 1.1 Product Acceptance ................................................................................................................................. 5 1.1.1 Items for Acceptance (Wires Included) ............................................................................................. 5 1.1.2 Nameplate of Servo Driver ................................................................................................................ 6 1.1.3 Nameplate of Servo Motor ................................................................................................................ 6 1.2 Component Names .................................................................................................................................. 7 1.2.1 Component Names of FD Series Servo Driver ................................................................................. 7 1.2.2 Component Names of Servo Motor .................................................................................................. 8 1.3 Model Description of Servo Motors and Drivers ...................................................................................... 8 1.3.1 Servo Drivers .................................................................................................................................... 8 1.3.2 Servo Motors ..................................................................................................................................... 8 1.3.3 Power, Brake and Encoder cable of Motors ..................................................................................... 9 Chapter 2 Precautions and Installation Requirements .................................................................................... 10 2.1 Precautions ............................................................................................................................................ 10 2.2 Environmental Conditions ...................................................................................................................... 10 2.3 Mounting Direction & Spacing ................................................................................................................ 10 Chapter 3 Interfaces and Wirings of FD Driver................................................................................................ 12 3.1 Interface and wiring of FD122 ................................................................................................................ 12 3.1.1 Panel and Interfaces Description of FD122 .................................................................................... 12 3.1.2 External Wiring of FD122 ................................................................................................................ 13 3.1.3 Interface Wiring Defination of FD122 .............................................................................................. 14 3.2 Interface and wiring of FD412/FD422/FD432/FD622 ............................................................................ 18 3.2.1 Interface Description ........................................................................................................................... 18 3.2.2 External Wirings .................................................................................................................................. 20 3.2.3 I/O Interface ........................................................................................................................................ 21 3.2.4 Power Interface of FD Driver (FD412/FD422/X3, FD432/FD622/X3 and X7) .................................... 22 3.2.5 X4~X6 Interface .................................................................................................................................. 22 3.2.5.1 X4 Interface(RS485/CAN) ............................................................................................................ 23 3.2.5.2 X5 Interface(RS232) .................................................................................................................... 24 3.2.5.3 X6 Interface (Encoder in) ............................................................................................................. 24 Chapter 4 Digital Operation Panel ................................................................................................................... 25 4.1 Introduction ............................................................................................................................................ 25 4.2 Operation on Digital Operation Panel .................................................................................................... 27 Chapter 5 KincoServo Software Introductions................................................................................................. 29 5.1 Software Installation ............................................................................................................................... 29 5.2 Quick Start ............................................................................................................................................. 29 5.2.1 Hardware Configuration for Running KincoServo Software............................................................ 29 5.2.2 KincoServo Software Online ........................................................................................................... 29 5.3 Menu Introductions ................................................................................................................................ 32 1 Kinco FD Series Servo User Manual 5.4 Driver Control ......................................................................................................................................... 33 5.4.1 Basic Operate ................................................................................................................................. 33 5.4.2 Control Loop.................................................................................................................................... 34 5.4.3 I/O Port ............................................................................................................................................ 35 5.4.4 Operation Mode .............................................................................................................................. 37 5.4.5 Data Object ..................................................................................................................................... 37 5.4.6 Driver Config ................................................................................................................................... 39 5.4.7 ECAN Setting(CANopen PDO Setting) ...................................................................................... 39 5.4.8 Oscilloscope .................................................................................................................................... 40 5.4.9 Error Control.................................................................................................................................... 44 5.4.10 Error History .................................................................................................................................. 45 5.4.11 Control Panel ................................................................................................................................. 45 5.4.12 Initialize/Save ................................................................................................................................ 45 5.4.13 Driver Property .............................................................................................................................. 45 Chapter 6 Motor Selection,Trial Operation and Parameter List ...................................................................... 46 6.1 Driver and motor configuration .............................................................................................................. 46 6.1.1 Configuration Table for FD Servo Driver and Motor ........................................................................ 46 6.1.2 Procedure for Motor configuration .................................................................................................. 47 6.2 Trial Operation ....................................................................................................................................... 48 6.2.1 Objective ......................................................................................................................................... 48 6.2.2 Precautions ..................................................................................................................................... 48 6.2.3 Operating Procedure ....................................................................................................................... 48 6.2.4 Diagram of Trial Operation .............................................................................................................. 49 6.3 Descriptions of Parameters ................................................................................................................... 49 Parameter List: Group F000 (To Set Driver Instructions)......................................................................... 49 Parameter List: Group F001 (To Set Real-Time Display Data) ................................................................ 50 Parameter List: Group F002 (To Set Control Loop Parameters) ............................................................. 52 Parameter List: Group F003 (To Set Input/Output & Pattern Operation Parameters) ............................. 53 Parameter List: Group F004 (To Set Motor Parameters) ......................................................................... 57 Parameter List: Group F005 (To Set Driver Parameters) ........................................................................ 58 Chapter 7 Operation on Input/Output Ports ..................................................................................................... 60 7.1 Digital Input ............................................................................................................................................ 60 7.1.1 Polarity Control on Digital Input Signals.......................................................................................... 60 7.1.2 Simulation of Digital Input Signals .................................................................................................. 61 7.1.3 Status Display of Digital Input Signals ............................................................................................ 62 7.1.4 Addresses & Functions of Digital Input Signals .............................................................................. 62 7.1.5 Wirings of Digital Input Port ............................................................................................................ 66 7.2 Digital Output ......................................................................................................................................... 67 7.2.1 Polarity Control on Digital Output Signals ....................................................................................... 67 7.2.2 Simulation of Digital Output Signals(More details please refer to 7.1.2) ................................... 68 7.2.3 Status Display of Digital Output Signals .......................................................................................... 68 7.2.4 Addresses and Functions of Digital Output Signals ........................................................................ 68 7.2.5 Wiring of Digital Output Port ........................................................................................................... 69 Chapter 8 Operation Mode .............................................................................................................................. 71 2 Kinco FD Series Servo User Manual 8.1 Pulse Control Mode (“-4” Mode) ............................................................................................................ 71 8.1.1 Wiring in Pulse Control Mode ......................................................................................................... 71 8.1.2 Parameters for Pulse Control Mode ................................................................................................ 72 8.1.3 Examples of Pulse Control Mode .................................................................................................... 75 8.2 Speed Mode (“-3” or “3” Mode) .............................................................................................................. 77 8.2.1 Wiring in Analog – Speed Mode ............................................................................................................. 78 8.2.2 Parameters for Analog – Speed Mode ............................................................................................ 78 8.2.3 Analog Signal Processing ............................................................................................................... 79 8.2.4 Calculation Procedure for Analog – speed Mode ........................................................................... 80 8.2.5 Examples of Analog – Speed Mode ................................................................................................ 81 8.3 Torque Mode (“4” Mode) ........................................................................................................................ 86 8.3.1 Wiring in Analog – Torque Mode ..................................................................................................... 86 8.3.2 Parameters for Analog – Torque Mode ........................................................................................... 86 8.3.3 Analog Signal Processing ............................................................................................................... 87 8.3.4 Calculation Procedure for Analog – Torque Mode .......................................................................... 88 8.3.5 Examples of Analog – Torque Mode ............................................................................................... 88 8.4 Internal Multi-position Control Modes (“1” Mode) .................................................................................. 91 8.5 Internal Multi-speed Control Modes (“-3” or “3” Mode) .......................................................................... 94 8.6 Internal Torque Control Mode (“4” Mode) .............................................................................................. 95 8.7 Homing Mode (“6” Mode) ....................................................................................................................... 95 Chapter 9 Control Performance ..................................................................................................................... 109 9.1 Auto Reverse ....................................................................................................................................... 109 9.2 Driver Performance Tuning ................................................................................................................... 110 9.2.1 Manual Adjustment......................................................................................................................... 110 9.2.2 Auto Adjustment (Only for Velocity Loops) .................................................................................. 113 9.3 Oscillation Inhibition .............................................................................................................................. 115 9.4 Debugging Example ............................................................................................................................. 116 9.4.1 Oscilloscope ................................................................................................................................... 116 9.4.2 Procedure for Parameter Adjustment............................................................................................. 118 Chapter 10 Communication ........................................................................................................................... 124 10.1 RS232 Communication ...................................................................................................................... 124 10.1.1 RS232 Communication Interface ................................................................................................ 124 10.1.2 RS232 Communication Parameters ........................................................................................... 125 10.1.3 Transport Protocol ....................................................................................................................... 125 10.1.3.1 Data Protocol ........................................................................................................................... 126 10.1.4 RS232 Communication Address of Servo Parameters ............................................................... 127 10.2 RS485 Communication ...................................................................................................................... 128 10.2.1 RS485 Communication Interface ................................................................................................ 128 10.2.2 RS485 Communication Parameters ........................................................................................... 128 10.2.3 MODBUS RTU ............................................................................................................................ 128 10.2.4 RS485 Communication Address of Servo Parameters ............................................................... 130 10.3 CANopen Communication ................................................................................................................. 130 10.3.1 Hardware Introduction ................................................................................................................. 131 3 Kinco FD Series Servo User Manual 10.3.2 Software Introduction .................................................................................................................. 132 10.3.1.1 EDS .......................................................................................................................................... 132 10.3.1.2 SDO ......................................................................................................................................... 132 10.3.1.3 PDO ......................................................................................................................................... 132 10.3.3 CANopen Communication Parameters ....................................................................................... 135 10.3.4 CANopen Communication Address of Servo Parameters .......................................................... 136 Chapter 11 Alarm and Troubleshooting ......................................................................................................... 137 11.1 Alarm Messages ................................................................................................................................. 137 11.2 Alarm Causes & Troubleshooting ....................................................................................................... 138 Chapter 12 Appendix ..................................................................................................................................... 139 Appendix 1 Instructions of operation mode via Communication ............................................................... 139 1. Position mode(Mode 1) ...................................................................................................................... 139 2. Speed Mode(Mode -3 or 3) ................................................................................................................ 139 3. Master-slave mode(Mode -4) ............................................................................................................. 140 4.Torque Mode(Mode 4) ......................................................................................................................... 140 5. Homing mode(Mode 6) ...................................................................................................................... 141 6. Driver Status Display .......................................................................................................................... 142 Appendix 2:Example for CANopen Communication .................................................................................. 142 1.Canopen communication between Kinco F1 PLC and FD Servo ....................................................... 142 2.CANopen Communication between FD Servo and Peak CAN. ......................................................... 149 Appendix 3:Example for RS485 Communication ...................................................................................... 151 1.Modbus Communication Between FD Servo and Kinco HMI ............................................................. 151 2. Modbus Communication Between FD Servo and Siemens S7-200 .................................................. 154 Appendix 4:Example for RS232 Communication ...................................................................................... 156 1.Communication between FD Servo and Kinco HMI. .......................................................................... 156 Appendix 5: Use KincoServo software to import and export driver parameters. ....................................... 159 Appendix 6: Conversion between engineering unit and internal unit of common objects. ........................ 162 Appendix 7: Common Objects List ............................................................................................................ 163 Appendix 8: Selection for Brake Resistor .................................................................................................. 170 Appendix 9: Selection for Fuse .................................................................................................................. 171 4 Kinco FD Series Servo User Manual Chapter 1 Product Acceptance & Model Description 1.1 Product Acceptance 1.1.1 Items for Acceptance (Wires Included) Table 1-1 Product acceptance Item for Acceptance Remark Whether the model of a delivered FD series servo system is consistent with the specified model Check the nameplate of a servo motor and that of a servo driver Whether the accessories included in the packing list are complete Check the packing list Whether any breakage occurs Check the external appearance completely for any losses that are caused by transportation Whether any screws are loose Check for loose screws with a screwdriver Whether the motor wiring is correct 5 Purchase motor accessory packages if no wirings are purchased Kinco FD Series Servo User Manual 1.1.2 Nameplate of Servo Driver Fig. 1-1 Nameplate of a servo driver 1.1.3 Nameplate of Servo Motor Fig. 1-2 Nameplate of a servo motor 6 Kinco FD Series Servo User Manual 1.2 Component Names 1.2.1 Component Names of FD Series Servo Driver Fig. 1-3 Component Names of FD Series Servo Driver 7 Kinco FD Series Servo User Manual 1.2.2 Component Names of Servo Motor Fig. 1-4 Component names of a servo motor (brakes excluded) 1.3 Model Description of Servo Motors and Drivers 1.3.1 Servo Drivers 1.3.2 Servo Motors 8 Kinco FD Series Servo User Manual 1.3.3 Power, Brake and Encoder cable of Motors 9 Kinco FD Series Servo User Manual Chapter 2 Precautions and Installation Requirements 2.1 Precautions Tightly fasten the screws that fix the motor; Make sure to tightly fasten all fixed points when fixing the driver; Do not tighten the cables between the driver and the motor/encoder; Use a coupling shaft or expansion sleeve to ensure that both the motor shaft and equipment shaft are properly centered; Do not mix conductive materials (such as screws and metal filings) or combustible materials (such as oil) into the servo driver; Avoid the servo driver and servo motor from dropping or striking because they are precision equipment; For safety, do not use any damaged servo driver or any driver with damaged parts. 2.2 Environmental Conditions Table 2-1 Environmental conditions Environment Condition Temperature Operating temperature: 0C - 40C (ice free) Storage temperature: - 10C - 70C (ice free) Operating humidity:5~ 90% RH (non-condensing) Storage humidity: 5~90% RH (non-condensing) Humidity Air Indoor (No direct sunlight), no corrosive gas or combustible gas No oil vapor or dust Height Below 2000 m above the sea level,it needs power derating after 1000m Vibration 5.9 m/s2 2.3 Mounting Direction & Spacing Please install the servo driver correctly according to following figure,or it will cause faults. The servo driver should be vertically installed on wall.Take fully into account heat dissipation when using any heating components (such as braking resistors) so that the servo driver is not affected. 10 Kinco FD Series Servo User Manual Fig. 2-1 Installing a servo driver 11 Kinco FD Series Servo User Manual Chapter 3 Interfaces and Wirings of FD Driver 3.1 Interface and wiring of FD122 3.1.1 Panel and Interfaces Description of FD122 Interface Driver Function Description X1 CAN CAN bus interface X2 RS232 RS232 interface X3 I/O X4 FD122 Encoder input I/O port Motor encoder input interface 24V~70VDC power supply, motor power, Motor and power X5 brake power supply, brake resistor supply interface interface 12 Kinco FD Series Servo User Manual 3.1.2 External Wiring of FD122 13 Kinco FD Series Servo User Manual 3.1.3 Interface Wiring Defination of FD122 3.1.3.1 CAN Bus Interface(X1) Fig. 3-1 CAN Bus interface PINs defination 14 No. Name Function 1 CAN_H CAN bus high 2 CAN_L CAN bus low Kinco FD Series Servo User Manual 3 GND Signal ground Others NC Undefined 3.1.3.2 Communication Interface(X2) Fig. 3-2 RS232 communication interface PINs defination No. Name Function 3 TXD Send data 4 GND Signal ground 6 RXD Receive data Others NC Undefined 3.1.3.3 I/O Interface(X3) 15 Name Function Name Function COMI Common port of digital input PUL+/PUL- Pulse input DIN1~DIN4 Digtal input DIR+/DIR- Direction input OUT1+/OUT1- Digital output ENCO-Z/ENCO-/Z Encoder signal Kinco FD Series Servo User Manual OUT2+/OUT2- ENCO-B/ENCO-/B ENCO-A/ENCO-/A GND Digital signal ground 3.1.3.4 Encoder Input Interface(X4) Fig. 3-3 Encoder input interface PINs defination 16 No. Name Function 1 5V+ 5V output 2 A A phase of encoder input 3 B B phase of encoder input 4 Z Z phase of encoder input 5 U U phase of encoder input 6 V V phase of encoder input 7 W W phase of encoder input 8 PTC_IN Undefined 9 GND Ground of encoder signal 10 /A A phase of encoder input 11 /B B phase of encoder input 12 /Z Z phase of encoder input 13 /U U phase of encoder input 14 /V V phase of encoder input 15 /W W phase of encoder input output Kinco FD Series Servo User Manual 3.1.3.5 Motor/Power Supply Interface (X5) Fig. 3-4 Motor power supply interface 17 PIN name PIN function DC+ Positive terminal of DC power supply and braking resistor DC- Negtive terminal of DC power supply and 24VDC power supply 24VS Positive terminal of 24VDC power supply and braking RB- Negtive terminal of braking resistor BR- Negtive terminal of braking, A- phase of motor output U U phase of motor output, A- phase of motor output V V phase of motor output, B+ phase of motor output W W phase of motor output, B- phase of motor output PE Motor earthing Kinco FD Series Servo User Manual 3.2 Interface and wiring of FD412/FD422/FD432/FD622 3.2.1 Interface Description Table 3-1 Interfaces of FD412/FD422/FD432/FD622 Interface Driver Symbol COMI DIN1~DIN7 Function Common terminal of digital inputs Digital inputs. Valid signal:12.5V~24V.Invalid signal:<5V OUT1+ Digital output 1+ OUT1- Digital output 1- OUT2+ Digital output 2+ OUT2- Digital output 2- OUT3 Digital output 3 OUT4 Digital output 4 COMO Common terminal of digital outputs GND Ground signal ENCO-Z X1 FD412 ENCO-/Z FD422 ENCO-B FD432 FD622 Motor encoder output interface ENCO-/B ENCO-A ENCO-/A AIN1 GNDA AIN2 18 Analog signal input 1. Input impedance: 200 K Ground signal of analog Analog signal input 2. Input impedance: 200 K GNDA Ground signal of analog PUL+ Pulse or positive pulse interface (+) PUL- Pulse or positive pulse interface (-) DIR+ Direction or negative pulse interface (+) DIR- Direction or negative pulse interface (-) Input voltage range: 5V~24V Kinco FD Series Servo User Manual X2 FD412 X3 FD422 FD432/FD622 24VS/GNDS Logic power supply:24 V ± 15%, >0.5A 24VB/GNDB Power supply for brake ,DC18~30V 2A BR+/BR- Brake interface U/V/W/PE Motor cable interface L/N Main power supply (Single-phase AC220V) RB+/RB- Braking resistor interface U/V/W/PE Motor cable interface FD412 X4 FD422 FD432 BUS RS485 or CAN interface FD622 X5 FD412 RS232 RS232 interface FD422 X6 FD432 FD622 ENCODER IN R/S/T X7 19 FD432 FD622 Encoder cable interface Main power supply (CD432: Single phase or 3-phase AC220V, CD622: 3-phase AC380V) RB+/RB- Braking resistor interface DC+/DC- DC bus power supply(Cannot use together with R/S/T) Kinco FD Series Servo User Manual 3.2.2 External Wirings Fig. 3-1 External wirings diagram of FD drive 20 Kinco FD Series Servo User Manual 3.2.3 I/O Interface Fig. 3-2 I/O interface of FD driver Fig. 3-3 Wirings of the I/O interface of FD driver 21 Kinco FD Series Servo User Manual 3.2.4 Power Interface of FD Driver (FD412/FD422/X3, FD432/FD622/X3 and X7) 3.2.5 X4~X6 Interface X4~X6 interface of FD driver use D-SUB connector.The styles of different D-SUB connectors are shown in following figure. 22 Kinco FD Series Servo User Manual Fig.3-6 D-SUB connector diagram of driver 3.2.5.1 X4 Interface(RS485/CAN) RS485: Name RS485 (9-Pin female) Pin Signal Descriptions 1 NC N/A 5 GND Signal ground 6 +5V Power 2 RX 7 /RX 3 TX 8 /TX 4 NC 9 NC Pin Signal 1 NC 5 NC 6 NC 2 CAN_L CAN_L 7 CAN_H CAN_H 3 GND Signal ground 8 NC 4 NC 9 NC Receive data Function RS485 interface Send data N/A CAN: Name CAN (9-Pin male) 23 Descriptions Function CAN bus interface Kinco FD Series Servo User Manual 3.2.5.2 X5 Interface(RS232) Name RS232 (9-Pin female) Pin Signal Descriptions 1 NC N/A 2 TX Send data 3 RX Receive data 4 NC N/A 5 GND Signal ground 6 NC 7 NC 8 NC 9 NC Function RS232 interface N/A N/A 3.2.5.3 X6 Interface (Encoder in) Name Encoder in ( Double rows 15-Pin female) 24 Pin Signal Descriptions 1 +5V 5V output 9 GND 0V 8 PTC_IN PTC of motor input 2 A 10 /A 3 B 11 /B 4 Z 12 /Z 5 U 13 /U 6 V 14 /V 7 W 15 /W Function A phase of encoder input B phase of encoder input Z phase of encoder input U phase of encoder input V phase of encoder input W phase of encoder input Motor encoder input Kinco FD Series Servo User Manual Chapter 4 Digital Operation Panel 4.1 Introduction A digital operation panel functions to set user parameters in a servo driver, execute instructions, or display parameters. Table 4-1 describes all display contents and functions of the digital operation panel. Table 4-1 Display contents and functions of a digital operation panel Number/ Point/Key Function ① Indicates whether data is positive or negative. If it is on, it indicates negative; otherwise it indicates positive. ② Distinguishes the current object group and the address data in this object group during parameter settings. Indicates the higher 16 bits of the current 32-bit data when internal 32-bit data is displayed in real time. Indicates the earliest error when history records of errors (F007) are displayed. ③ Indicates a data display format when parameters are displayed and adjusted in real time. If it is on, it indicates the data is displayed in hexadecimal; otherwise it indicates the data is displayed in decimal. Indicates the latest error when the history records of errors (F007) are displayed. ④ If it is on, it indicates that internal data is currently displayed. If it flickers, it indicates that the power part of the driver is in the working status. MODE Switches basic menus. During the adjustment of parameters, short presses the key to move the bit to be adjusted, and long presses the key to return to the previous state. ▲ Presses ▲ to increase set values; long presses ▲ to increase numbers promptly. ▼ Presses ▼ to decrease set values; long presses ▼ to decrease numbers promptly. SET Enters the selected menu by pressing this key. Keeps current parameters in the enabled status. Confirms input parameters after parameters are set. Long presses this key to switch to higher/lower 16 bits when internal 32-bit data is displayed in real time. P..L Activates position positive limit signals. 25 Kinco FD Series Servo User Manual n..L Activates position negative limit signals. Pn.L Activates position positive/negative limit signals. Overall Flicking Indicates that an error occurs on the driver, and is in the alarm state. If the parameter adjusting display mode is featured by the decimal system: When the units place is flickering, press ▲ to add 1 to the current value; press ▼ to deduct 1 from the current value. When the tens place is flickering, press ▲ to add 10 to the current value; press ▼ to deduct 10 from the current value. When the hundreds place is flickering, press ▲ to add 100 to the current value; press ▼ to deduct 100 from the current value. When the thousands place is flickering, press ▲ to add 1000 to the current value; press ▼ to deduct 1000 from the current value. If the parameter adjusting display mode is featured by the hexadecimal system: When the units place is flickering, press ▲ to add 1 to the current value; press ▼ to deduct 1 from the current value. When the tens place is flickering, press ▲ to add 0X10 to the current value; press ▼ to deduct 0X10 from the current value. When the hundreds place is flickering, press ▲ to add 0X100 to the current value; press ▼ to deduct 0X100 from the current value. When the thousands place is flickering, press ▲ to add 0X1000 to the current value; press ▼ to deduct 0X1000 from the current value. When adjusting decimal parameters, the display mode is automatically switched to the hexadecimal system if the data is greater than 9999 or less than -9999. In this case, the 3rd decimal point from left to right is highlighted. 26 Kinco FD Series Servo User Manual 4.2 Operation on Digital Operation Panel Figure 4-1 Operation on a digital operation panel Note: If a non real-time display interface is displayed for the control panel, and no key operation occurs, the real-time display interface is automatically skipped after 20 seconds to avoid misoperation. 27 Kinco FD Series Servo User Manual Example 4-1: Set the denominator of electronic gear ratio to 10000 with number system switching Press MODE. The main menu is displayed. Choose F003. Press SET. The interface for selecting addresses is displayed. Press ▲ to adjust data as d3.35. Press SET to display the current value d3.35. Press SET again to modify the value d3.35. In this case, the 1st number at the right side is flickering. Short press MODE for three times to move to the first position on the left. Then press ▲. The value is increased to 9000. In this case, the current data is decimal. Press ▲ again. The content of numeric display changes to “271.0”, and the 3rd decimal point (from left to right) flickers. In this case, the data is hexadecimal. Press SET to confirm the current value. The 1st decimal point on the right flickers. In this case, the denominator of the electronic gear ratio is modified to 10000. Figure 4-2 Number system conversion Example 4-2: Set the speed to 1000 RPM/-1000 RPM with separate regulation of bits Press MODE. The main menu is displayed. Choose F000. Press SET. The interface for selecting addresses is displayed. Press ▲ to adjust data as d0.02. Press SET to display the current value d0.02. Press SET again to modify the value d0.02. In this case, the 1st number at the right side is flickering. Short press MODE for three times to move to the 1st position on the left. Press ▲ to modify the value to 1. Press SET to confirm the current value. The 1st decimal point on the right flickers. In this case, the speed is 1000 RPM. Press ▼ to modify the value to -1. In this case, the 1st decimal point on the left flickers, indicating that the current data is negative. Press SET to confirm the current value. The 1st decimal point on the right flickers. In this case, the speed is -10000 RPM. 28 Kinco FD Series Servo User Manual Chapter 5 KincoServo Software Introductions 5.1 Software Installation This software doesn’t need to install.Users can download KincoServo software from our website: www.kinco.cn. 5.2 Quick Start 5.2.1 Hardware Configuration for Running KincoServo Software KincoServo software can be used to configure all the parameters of FD Series servo driver via RS232 or CANopen port.Please refer to Chapter 3 to connect servo driver and motor before using it. ● System configuration for programming via RS232. 24VDC power supply for driver. Serial programming cable,whose wiring diagram is as following figure. PC FD Servo RS232 Interface(X5) RxD 2 ---------------------------------- TXD 2 TxD 3 ---------------------------------GND 5 ---------------------------------- RXD 3 GND 5 ● System configuration for programming via CANopen. 24VDC power supply for driver. PEAK series USB or LPT adapter from PEAK company. CANopen communication cable,its wiring diagram is as following figure: Pecan FD Servo CAN Interface(X4) CAN_L 2 ---------------------------------- CAN_L 2 CAN_H 7 ---------------------------------- CAN_H 7 5.2.2 KincoServo Software Online 1.Open the folder of KincoServo and double click the icon figure: ,then it will open the window as following KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 2.New Project. 3.It will popup dialog box “Commutation Way”,if it uses serial port,then select “RS232C”and click “Next”. If it uses CAN tools such as PEAK-CAN,then select “CAN” and click “Next”. 30 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 4.Enter communication property interface.Set the parameters like COM,Baudrate,Driver ID corresponding to the actual value in servo driver.Then click Comm Status button 。 If it uses CAN connection,set the parameters like Baudrate,Driver ID.Then click Comm Status button . 5.Check the informations in the lower-right side.If the informations are like “Comm Status:Open COM1 38400” and the Comm Status turns green,it means KincoServo software is online successfully. 31 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco When it uses CAN connection,if the informations in the lower-right side are like “Comm Status:Open 500K Bit/S” and the Comm Status turns green,it means KincoServo software is online successfully. 5.3 Menu Introductions Open KincoServo software as following figure: 32 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco The descriptions of Menu bar are as following table. Name Descriptions File Used to New,Open,Save project. Computer Used to set communication property. Driver Used to control driver,more details please refer to 5.4 Motor Used to configure motor parameters,more detail please refer to 6.1.3 Extend Used to change language and read/write driver parameters. 5.4 Driver Control 5.4.1 Basic Operate In this menu,it can do some basic control operation for driver.About more details of operation mode,please refer to Chapter8. 33 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Example 5-1: Use KincoServo software to control servo running in speed mode by manual. Step 1: Cancel the default setting of DIN1 and DIN3 according to Example 5-2. Step 2: Set the basic parameters according to “Speed Mode” in Chapter 8.As shown on the red line in the figure,it means the driver is in speed mode.And the speed is 100RPM.Set the SpeedDemand_RPM as negative value when need to run reversed. 5.4.2 Control Loop In this menu,it is used to adjust parameters for driver’s control performance.More details please refer to chapter 9. Please be careful for parameters setting in Current Loop!If users use FD Servo driver together with the servo motors provided by Kinco Company,then it needn’t set the parameters in Current Loop. 34 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 5.4.3 I/O Port In this menu,it is used to set the functions and polarity of I/O ports,monitor the status of I/O ports and simulate the I/O ports. Example 5-2:Use KincoServo software to set the functions of I/O port Requirement: Cancel the functions of DIN1, DIN3 and DIN5.Set DIN2 as default reset,DIN4 as emergency stop and OUT2 as Reference found.Others are set as default. Step 1: Click the button beside DIN1.Cancel the function “Driver enable” in the popup window as following figure, then click OK. 35 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Step 2:Set all the functions of other I/O ports with the similar operations as step 1.Then select Driver -> Initialize/Save and click “Save control parameters”.The final settings of I/O ports are as following figure: 36 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 5.4.4 Operation Mode In this menu,it is used to set and monitor the objects in each operation mode.More details please refer to chapter 9.Following figure is the menu for pulse mode. 5.4.5 Data Object In this menu,it can be used to query the address and descriptions of all the objects in FD driver.As shown in above picture,there are Index,Subindex address and the name of the objects on the left side.On the right side,there are the descriptions of the object. Example 5-3:Use KincoServo Software to Add an Object Requirement:Add an address in any menu.Here we will add “CANopen baudrate” in “Basic Operate”. 37 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Step 1:Open “Basic Operate”,then righ click in the window of “Basic Operate”.Select “add”,then it will popup a window of “Data Object”. Step 2:Enter “baudrate” in “Find what”,then click “Find next”.It will jump to the object “CAN_Baudrate” whose index address is 2F81.There are the descriptions of this object in the rightside. As shown in following figure. Step 3:Double click the object to add this object into “Basic operate” menu. Step 4:If you need to delete the object in the menu.Right click the object and select “del”to delete the object.If you need to know more details of the object,then right click the object and select “help” to show the details. 38 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 5.4.6 Driver Config In this menu,it is used to set the parameters such as User Password,Brake resistor,RS232 communication and so on. Example 5-4:Use KincoServo to set an User Password Step 1:Set the number “1234”as password in the object “User_Secret” as shown in the red box in the figure above. Step 2:Click “Save all control parameters” in Driver->Initialize/Save to save parameters,then Click “Reboot driver”. Step 3:The password will be activated after rebooting driver.Then users can not set any parameters before entering the correct password in the object “User_Secret”in “Driver Config”. Step 4:Enter 0 in the object “User_Secret” to cancel the password after entering correct password. 5.4.7 ECAN Setting(CANopen PDO Setting) This menu is used to set CANopen communication parameters.About details please refer to chapter 10. 39 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 5.4.8 Oscilloscope Oscilloscope can help you adjust servo’s parameters better by observing the curve of speed,position and so on. There are two ways to open oscilloscope as following figures. Fig.1.Oscilloscope shotcut in toolbar 40 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Fig.2.Menu bar---Driver--Oscilloscope 41 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Follows are the parameters instructions in Oscilloscope. 42 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 43 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 5.4.9 Error Control This menu is used to monitor the current error information.As shown in following figure,The Hex data is the same error code as shown in LED display on servo driver.The small box is used to choose whether to shield error or not.There is error when the lamp is red.The text is the descriptions of error.About more details please refer to chapter 11. Note:Please be careful for shielding error,and not all the errors can be shielded. 44 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 5.4.10 Error History FD Servo driver provides 7 groups of historical error informations.Users can query the informations such as error code,voltage,current,temperature,speed,operation mode,driver accumulated working time and so on. 5.4.11 Control Panel This menu is used to set and query all the parameters which are corresponding to the parameters from Group F000 to F007 in servo driver. 5.4.12 Initialize/Save This menu is used to save and initialize parameters and reboot servo driver. 5.4.13 Driver Property This menu is used to display the informations such as driver model,software version,serial number and so on. 45 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Chapter 6 Motor Selection,Trial Operation and Parameter List 6.1 Driver and motor configuration There is no default motor type set in driver,so users need to set the motor model before using the driver.Please refer to the selection table in 6.1.1 when setting the motor model. 6.1.1 Configuration Table for FD Servo Driver and Motor PC LED LED Code:d4.19 Suitable Servo FD422 FD432 FD622 Display FFF.F if not enable (CD120 displays FF) K@ 404.b Do not configure motor Display 800.0 if enable (CD120 displays 16) K0 304.b SMH60S-0020-30A■K-3LK□ √ K1 314.b SMH60S-0040-30A■K-3LK□ √ K2 324.b SMH80S-0075-30A■K-3LK□ √ K3 334.b SMH80S-0100-30A■K-3LK□ √ K4 344.b SMH110D-0105-20A■K-4LK□ √ K5 354.b SMH110D-0125-30A■K-4LK□ √ K6 364.b SMH110D-0126-20A■K-4LK□ √ K7 374.b SMH110D-0126-30A■K-4HK□ √ K8 384.b SMH110D-0157-30A■K-4HK□ √ K9 394.b SMH110D-0188-30A■K-4HK□ √ KB 424.b SMH130D-0105-20A■K-4HK□ √ √ KC 434.b SMH130D-0157-20A■K-4HK□ √ √ KD 444.b SMH130D-0210-20A■K-4HK□ √ KE 454.b SMH150D-0230-20A■K-4HK□ √ E0 304.5 SME60S-0020-30A■K-3LK□ √ E1 314.5 SME60S-0040-30A■K-3LK□ √ E2 324.5 SME80S-0075-30A■K-3LK□ √ S0 305.3 130D-0105-20AAK-2LS √ √ S1 315.3 130D-0157-20AAK-2LS √ S2 325.3 130D-0157-15AAK-2LS √ S3 335.3 130D-0200-20AAK-2HS √ S4 345.3 130D-0235-15AAK-2HS √ 85S-0045-05AAK-FLFN √ F8 384.6 85S-0045-05AAK-FLFO-KT √ Note: ■=A: No brake □= H:Direct cable connector √:Recommended Configuration =B: With brake =N:HFO series standard connector of Servo and Motor = C:YL22 series standard connector = M:2*M17 series Intercontec connector 46 Motor Model KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 6.1.2 Procedure for Motor configuration If there is no motor type set in driver,then the driver will appear error FFF.F or 800.0.There are two ways to set the motor type in driver as follows: 1.Panel operation. Please configure the right motor’s model before restart. If customers want to reset the motor model, they should set D4.19 to 303.0 (Press SET to confirm) and then d4.00 to 1(Save motor parameters), after restart the servo they can reset motor model and servo parameters according to the above chart 2.KincoServo software operation Connect the servo to PC, open the KincoServo, then Menu—Driver—Control Panel—F004, in the F004, in the F004, set the 19th operation: Motor Num (Please refer to the servo and motor configuration table), after that press Enter to confirm, then restart servo. Please configure the right Motor’s model before restart. If the customers want to reset the motor model, they should set d4.19 (Motor Num in F004) to 00(Press SET to confirm), then enter the Initialize/Save page, click the Save motor parameters. After restart the servo, they can reset the motor model and set servo parameters. 47 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 6.2 Trial Operation 6.2.1 Objective The trial operation allows you to test whether the driver works properly, and whether the motor runs stably. 6.2.2 Precautions Ensure the motor type is set correctly. Ensure that the motor is running without load. If the motor flange is fixed on the machine, ensure that the motor shaft is disconnected from the machine. Ensure that motor cables, motor encoder cables, and power circuits (power lines and control power lines) are properly connected. For details, see Chapter 3. During the trial operation, if you long press ▲ or ▼ when the motor is running, pulse signals, digital input signals, and analog signals of the external controller are temporarily unavailable, so safety must be ensured. During the trial operation, the system automatically adopts the instantaneous speed mode, that is, the “-3” mode. After the trial operation, Group F006 exits automatically. To enter Group F006 again, you must re-activate the trial operation. If motor/encoder cables are wrongly connected, the actual rotation speed of the motor may be the possible maximum rotation speed, or the rotation speed is 0 and the actual current value is the maximum value. In this case, make sure to release the button; then check cable connection and test it again. If there is problem in the keys,then trial operation can not be used. 6.2.3 Operating Procedure Please make sure the correct wiring of STO(refer to chanpter 3.4.3) before using trial operation,or the driver will display error 200.0. Operate by panel: Press MODE to enter Group F004. Select the object address “d4.18”, and check the motor type. Press MODE to enter Group F000. Select the object address “d0.02”, and set the target speed to “SpeedDemand_RPM". Press MODE to enter Group F006. Arrange a test for keys, with the default value of d6.40. Firstly, press ▼ to adjust the data to d6.31. Then, press ▼, the data automatically changes to “d6.15”. Finally, press ▲ to adjust the data to d6.25. Press SET to activate trial operation. In this case, the numeric display is “adc.d”, and the motor shaft releases. When long pressing ▲ or ▼, the motor automatically locks, and runs according to “+SpeedDemand_RPM” or “-SpeedDemand_RPM” separately. During the trial operation, the numeric displays the motor speed in real time. The motor set counter clockwise as positive direction.If the direction is not fit for the requirement ,users can change the direction through the parameter d2.16 in Group F002. Operate by CD-PC software: 1:Set motor mode in “Motor” in the software. 2:Refer to Fig.5-1 to operate by manual. 48 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 6.2.4 Diagram of Trial Operation Fig.6-1 Trial operation 6.3 Descriptions of Parameters Group F000 represents an instruction group, and the parameters in this group cannot be saved. The address d4.00 is used to save the motor parameters set for Group F004. Note that this group of parameters must be set when customers choose third-party motors, but these parameters need not to be set for the motors delivered and configured by our company. d2.00, d3.00 and d.5.00 represent the same address, and are used to save all setup parameters except those of motors (Group F001/F002/F003/F004/F005). Three numeric objects (d2.00/d3.00/d5.00) are developed to facilitate customers. Parameter List: Group F000 (To Set Driver Instructions) Numeric Display d0.00 49 Internal Address 60600008 Variable Name Meaning Operation_Mo de 0.004 (-4): Pulse control mode, including pulse direction (P/D) and double pulse (CW/CCW) modes. 0.003 (-3): instantaneous speed mode 0001 (1): Internal position control mode 0003 (3): Speed mode with acceleration/deceleration 0004 (4): Torque mode Note: Only applied in the working mode where no external signals Default Value Range -4 / KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Control_Word_ Easy d0.01 d0.02 2FF00508 2FF00910 SpeedDemand _RPM Target_Torque % d0.03 60710010 Vc_Loop_BW d0.04 2FF00A10 Pc_Loop_BW d0.05 2FF00B10 Tuning_Start d0.06 2FF00C10 control the driver. 000.0: Releases the motor 000.1: Locks the motor 001.0: Clears errors Note: Only applied in the situation where enabling a driver or wrong resetting is not controlled by external signals. After the wrong reset of the driver, the motor must be enabled again. Sets the motor’s target rotation speed when the driver works in the “-3” or “3” mode and the address d3.28 is set to 0 (without external analog control). Sets input torque instructions (current instructions) when the driver works in the “4” mode and the address d3.30 is set to 0 (without external analog control). Sets the velocity loop bandwidth. The unit is Hz. This variable can only be set after auto tuning is performed properly; otherwise the actual bandwidth goes wrong, which causes abnormal working of the driver. If the auto tuning result is abnormal, setting this parameter may also cause abnormal working of the driver. Note: This parameter cannot be applied when auto tuning is unavailable. After setting this parameter, apply d2.00 to save the settings as required. Sets the position loop bandwidth. The unit is Hz. Note: After setting this parameter, apply d2.00 to save the settings as required. If the variable is set to 11, auto tuning starts. All input signals are neglected during auto tuning. The variable is automatically changed to 0 after auto tuning is completed. Sets the variable to other values to end auto tuning. 0 / 0 / 0 -2047~ 2047 / 0~600 / / 0 / Parameter List: Group F001 (To Set Real-Time Display Data) Numeric Display d1.00 d1.01 d1.02 Internal Address 2FF00F20 2FF70020 2FF01008 Variable Name Displayed Content Soft_Version_LED Time_Driver Motor_IIt_Rate d1.03 60F61210 Motor_IIt_Real Software version of numeric display Accumulated working time of the driver (S) Ratio of real iit to the maximum iit of a motor Actual data of motor overheat protection The formula of conversion between display value and 50 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Numeric Display Internal Address Variable Name Displayed Content actual Irms current(Average value): Motor_IIt_Real*512 Ipeak * 2047 2 I peak is the max. peak value of the output current Driver_IIt_Rate of driver. Ratio of real iit to the maximum iit of a driver Driver_IIt_Real Chop_Power_Rate Chop_Power_Real Temp_Device Real_DCBUS Ripple_DCBUS Din_Status Actual data of driver overheat protection Ratio of actual power to rated power of a braking resistor Actual power of a braking resistor Temperature of a driver (°C) Actual DC bus voltage Fluctuating value of the bus voltage (Vpp) Status of an input port Dout_Status Analog1_out Analog2_out Error_State Status of an output port Filter output of external analog signal 1 Filter output of external analog signal 2 Error state 26020010 Error_State2 d1.17 60410010 Status_Word Error state word 2 Driver status word bit0:Ready to switch on bit1:Switch on bit2:Operation enable bit3:Falt bit4:Voltage Enable bit5:Quick Stop bit6:Switch on disable bit7:Warning bit8:Reserved bit9:Reserved bit10:Target reach bit11:Internal limit active bit12:Step.Ach./V=0/Hom.att. bit13:Foll.Err/Res.Hom.Err. bit14:Commutation Found bit15:Referene Found d1.18 d1.19 d1.20 d1.21 d1.22 d1.23 d1.24 60610008 60630020 60FB0820 25080420 25080520 25080C10 25080D10 d1.25 606C0010 Operation_Mode_Buff Pos_Actual Pos_Error Gear_Master Gear_Slave Master_Speed Slave_Speed Real_Speed_RPM d1.26 60F91910 d1.27 60F91A10 d1.04 2FF01108 d1.05 d1.06 d1.07 d1.08 d1.09 d1.10 60F61010 2FF01208 60F70D10 60F70B10 60790010 60F70C10 d1.11 60FD0010 d1.12 d1.13 d1.14 20101410 25020F10 25021010 d1.15 26010010 d1.16 51 Real_Speed_RPM2 Speed_1mS Efficient working mode of a driver Actual position of a motor Position following error Count of input pulses before electronic gear Count of executed pulses after electronic gear Pulse speed entered by the master axis (pulse/mS) Pulse speed of the slave axis (pulse/mS) Real speed (rpm) Internal sampling time: 200 mS Real speed (0.01 rpm) Internal sampling time: 200 mS Speed data (inc/1 mS) Internal sampling time: 1 mS KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Numeric Display d1.28 Internal Address 60F60C10 Variable Name Displayed Content CMD_q_Buff Internal effective current instruction Actual current The formula of conversion between display value andactual current: d1.29 60F61710 I_q Irms I _ q Ipeak * 2047 2 I peak is the max. peak value of the output current d1.30 d1.31 60F90E10 30100420 K_Load Z_Capture_Pos of driver. Load parameter Position data captured by encoder index signals Parameter List: Group F002 (To Set Control Loop Parameters) Numeric Display Internal Address d2.00 2FF00108 d2.01 60F90110 d2.02 60F90210 Variable Name Store_Lo op_Data Kvp Kvi 60F90308 d2.04 60F90408 Kpp K_Speed _FF 0 indicates no feedforward, and 256 indicates 100% feedforward Notch_O n Speed_F b_N d2.05 60F90508 d2.06 60F90608 d2.07 60FB0110 d2.08 60FB0210 52 1: Stores all setup parameters except those of a motor 10: Initializes all setup parameters except those of a motor Sets the response speed of velocity loop Time used to adjust speed control to compensate minor errors Notch/filtering frequency setting for a velocity loop, used to set the frequency of the internal notch filter, so as to eliminate the mechanical resonance produced when the motor drives the machine. The formula is F=Notch_N*10+100. For example, if the mechanical resonance frequency is F = 500 Hz, the parameter should be set to 40. Enable or disable the notch filter 0: Disable the trap filter 1: Enable the trap filter You can reduce the noise during motor operation by reducing the feedback bandwidth of velocity loop. When the set bandwidth becomes less, the motor responds slower. The formula is F=Speed_Fb_N*20+100. For example, to set the filter bandwidth to "F = 500 Hz”, you need to set the parameter to 20. 0: Speed response after traveling through a low-pass filter 1: Direct speed response without filtering 2: Feedback on output feedback Proportional gains on position loop Kpp Notch_N d2.03 Meaning Speed_M ode Default Value Range 0 / 0~ 32767 0~ 16384 45 0~90 0 / 0~45 0 1000 256 / 0~ 16384 0~ 256 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Numeric Display Internal Address d2.09 60FB0310 d2.10 2FF00610 d2.11 2FF00710 d2.12 60F60110 d2.13 60F60210 d2.14 60730010 d2.15 60F60310 Variable Name K_Acc_F F Profile_A cce_16 Profile_D ece_16 Kcp Kci CMD_q_ Max Speed_Li mit_Fact or 607E0008 d2.17 60F90E10 d2.18 60F90B10 d2.19 60F90C10 d2.20 60F90D10 d2.21 60F91010 d2.22 60F91110 d2.23 60F91210 d2.24 60800010 K_Load Default Value The data is inversely proportional to the feedforward To set trapezoidal acceleration (rps/s) in the “3” and “1” modes To set trapezoidal deceleration (rps/s) in the “3” and “1” modes To set the response speed of the current loop and this parameters does not require adjusting Time used to adjust current control to compensate minor errors Indicates the maximum value of current instructions The factor that limits the maximum speed in the torque mode Actual torque Actual torque Invert_Dir d2.16 Meaning Set torque Set torque Maximum speed Actual speed Maximum speed V the maximum speed complies with d2.24 Max_Speed_RPM parameter settings Runs polarity reverse 0: Counterclockwise indicates the forward direction 1: Clockwise indicates the forward direction Indicates load parameters Indicates the kd of observers Sine_Am plitude Proper increase in this data will reduce the tuning error, but machine vibration will become severer. This data can be adjusted properly according to actual conditions of machines. If the data is too small, the auto tuning error becomes greater, or even causes a mistake. It is helpful to reduce the auto tuning time by reducing the data, but the result may be unstable. Indicates filter parameters during auto-tuning Tuning_F ilter Max_Spe ed_RPM 610 610 Indicates the kp of observers Indicates the ki of observers Limits the maximum rotation speed of motors 32767 ~10 0~ 2000 0~ 2000 / / / / / / 10 0~ 1000 0 / Actual speed Maximum speed Actual speed Kd_Virtu al Kp_Virtu al Ki_Virtual Tuning_S cale 7FF.F Range / 1000 1000 0 20~ 15000 0~ 32767 0~ 32767 0~ 16384 64 0~ 1000 128 0~ 16384 64 5000 1~ 1000 0~ 6000 Parameter List: Group F003 (To Set Input/Output & Pattern Operation Parameters) Numeric Display 53 Internal Address Variable Name Meaning Default Value Range KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Numeric Display d3.00 Internal Address 2FF00108 Variable Name Meaning Store_Loop_Dat a 1: Stores all setup parameters except motors 10: Initializes all setup parameters except motors 000.1: Driver enable 000.2: Driver fault reset 000.4: Operation mode control 000.8: P control for velocity loop 001.0: Position positive limit 002.0: Position negative limit 004.0: Homing signal 008.0: Reverse speed demand 010.0: Internal speed control 0 020.0: Internal speed control 1 800.1: Internal speed control 2 040.0: Internal position control 0 080.0: Internal position control 1 800.2: Internal position control 2 800.4 Multi Din 0 800.8 Multi Din 1 801.0 Multi Din 2 802.0 Gain switch 0 804.0 Gain switch 1 100.0: Quick stop 200.0: Start homing 400.0: Activate command Din1_Function d3.01 20100310 Din2_Function d3.02 20100410 Din3_Function d3.03 20100510 Din4_Function d3.04 20100610 d3.05 20100710 Din5_Function Din6_Function d3.06 20100810 Default Value Range 0 / 000.1 / 000.2 / 000.4 / 000.8 / 001.0 / 002.0 / 004.0 / 0 / 0 / 0 / 000.1 / 000.0 / 00a.4 / 000.8 / Din7_Function d3.07 20100910 d3.08 2FF00D10 d3.09 2FF00810 Dio_Polarity Dio_Simulate Switch_On_Auto d3.10 20000008 Dout1_Function d3.11 20100F10 Dout2_Function d3.12 20101010 Dout3_Function d3.13 20101110 Dout4_Function d3.14 54 20101210 Note:DinX_Function(X is 1-7) is used to define the function of digital inputs. Sets IO polarity Simulates input signals, and enforce output signals for outputting Automatically locks motors when drivers are powered on 0: No control 1: Automatically locks motors when drivers are powered on 000.1: Ready 000.2: Error 000.4: Position reached 000.8: Zero velocity 001.0: Motor brake 002.0:Velocity reached 004.0: Index 008.0: The maximum speed obtained in the torque mode 010.0: PWM ON 020.0: Position limiting 040.0: Reference found 080.0: Reserved 100.0: Multi Dout 0 200.0: Multi Dout 1 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Numeric Display d3.15 Internal Address Variable Name Meaning Dout5_Function 400.0: Multi Dout 2 20101310 Din_Mode0 d3.16 20200D08 Din_Mode1 d3.17 20200E08 d3.18 20200910 d3.19 20200A10 d3.20 20200B10 d3.21 20200C10 d3.22 25020110 d3.23 25020210 d3.24 25020310 Din_Speed0_RP M Din_Speed1_RP M Din_Speed2_RP M Din_Speed3_RP M Analog1_Filter Analog1_Dead Analog1_Offset Analog2_Filter d3.25 25020410 d3.26 25020510 d3.27 25020610 Analog2_Dead Analog2_Offset Analog_Speed_ Con 55 d3.28 25020708 d3.29 25020A10 d3.30 25020808 d3.31 25020B10 Analog_Speed_F actor Analog_Torque_ Con Analog_Torque_ Factor Note:DoutX_Function(X is 1-5) is used to define functions of the digital outputs. If a digital input is defined as Operation mode control,then this operation mode is selected when the input signal is invalid If a digital input is defined as Operation mode control,then this operation mode is selected when the input signal is valid Multi-speed control: 0 [rpm] Multi-speed control: 1 [rpm] Multi-speed control: 2 [rpm] Multi-speed control: 3 [rpm] Used to smooth the input analog signals F (Filter Frequency) = 4000/ (2π* Analog1_Filter) Τ (Time Constant) = Analog1_Filter/4000 (S) Sets dead zone data for external analog signal 1 Sets offset data for external analog signal 1 Used to smooth the input analog signals Filter frequency: f=4000/(2π* Analog1_Filter) Time Constant: T = Analog1_Filter/4000 (S) Sets dead zone data for external analog signal 2 Sets offset data for external analog signal 2 Chooses analog-speed channels 0: Invalid analog channel 1: Valid analog channel 1 (AIN1) 2: Valid analog channel 2 (AIN2) Valid mode -3 and 3 Sets the proportion between analog signals and output speed Chooses analog-torque channels 0: Invalid analog channel 1: Valid analog channel 1 (AIN1) 2: Valid analog channel 2 (AIN2) Valid mode 4 Sets the proportion between analog signals and output speed Default Value Range 000.0 / -4 / -3 / 0 / 0 / 0 / 0 / 5 1~127 0 0 5 0 0 0~ 8192 -8192 ~8192 1~127 0 ~ 8192 -8192 ~8192 0 / 1000 / 0 / 1000 / KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Numeric Display Internal Address d3.32 25020908 d3.33 25020C10 d3.34 25080110 d3.35 25080210 d3.36 25080308 Variable Name Analog_MaxT_C on Analog_MaxT_F actor Gear_Factor Gear_Divider PD_CW PD_Filter 56 d3.37 25080610 d3.38 25080810 d3.39 25080910 d3.40 2FF10108 Din_Position_Sel ect_L d3.41 2FF10210 Din_Position_M d3.42 2FF10310 Din_Position_N d3.43 20200F10 Din_Control_Wor d Frequency_Chec k PD_ReachT Meaning (current) 0: No control 1: Max. torque controlled by AIN 1 2: Max. torque controlled by AIN 2 Indicates the max torque factor on analog signal control Indicates the numerator to set electronic gears when the operation mode is -4 Indicates the denominator to set electronic gears when the operation mode is -4 Pulse mode control 0...CW/CCW 1...Pulse/Direction 2...Incremental encoder Note:After changing this parameter,it needs to save by d2.00/d3.00/d5.00 and then reboot driver. To flat the input pulse. Filter frequency: f=1000/(2π* PD_Filter) Time constant: T = PD_Filter/1000 Unit: S Note: If you adjust this filter parameter during the operation, some pulses may be lost. Indicates the limitation on pulse input frequency (k Hz) Indicates the position reached time window in the pulse mode Unit: mS Select which internal position will be set.(The range of L is 0-7) Din_Pos0 Din_Pos1 Din_Pos2 Din_Pos3 Din_Pos4 Din_Pos5 Din_Pos6 Din_Pos7 Refer to d3.42 The position of internal position set in Din_Position_Select_L Din_Pos = Din_Position_M*10000+Din_Positi on_N Absolute positioning/Relative positionin gsetting 2F:Absolute positioning 4F:Relative positioning Note:This parameter needs to save and reboot driver after change. Default Value Range 0 / 8192 / 1000 -32767 ~ 32767 1000 1~ 32767 1 / 3 1~ 32767 600 0~600 10 0~ 32767 0 0 0 2F KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Numeric Display Internal Address d3.44 20201810 d3.45 20201910 d3.46 20201A10 d3.47 20201B10 Variable Name Meaning Default Value Din_Speed4_RP M Din_Speed5_RP M Din_Speed6_RP M Din_Speed7_RP M Multi-speed control: 4 [rpm] Multi-speed control: 5 [rpm] Multi-speed control: 6 [rpm] Multi-speed control: 7 [rpm] Range 0 0 0 0 Parameter List: Group F004 (To Set Motor Parameters) Numeric display d4.00 Internal Address 2FF00308 Variable Name Meaning Store_Motor_Data d4.01 64100110 Motor_Num 1: Stores the set motor parameters Host computer (ASCII code) numerical display (hexadecimal) “00”..... ..... ...303.0 About the motor number please refer to chapter 6.1.1. Note: 1.Set the motor parameters refer to chapter 6 before operating. 2.It must use capital letter when set this parameter by PC. 3.It needs to save by d4.00 and reboot driver after changing this parameter. Type of encoders 001.1: Differential ABZ and differential UVW signals 001.0: Differential ABZ and UVW signals of TTL 000.1: ABZ of TTL and differential UVW signals 000.0: ABZ of TTL and UVW signals of TTl Number of motor poles pairs [2p] Searching excitation mode Searching excitation current [dec] Delay in searching excitation [mS] Indicates current settings on overheat protection of motors Ir[Arms]*1.414*10 Indicates time settings on overheat protection of motors Time: N*256/1000 Unit: S Indicates max peak current of motors I[Apeak]*10 Indicates phase inductance of motors L[mH]*10 Indicates phase resistance of motors R[Ω]*10 Indicates the reverse electromotive force of Feedback_Type d4.02 64100208 d4.03 64100508 d4.04 64100608 d4.05 64100710 d4.06 64100810 d4.07 64100910 d4.08 64100A10 d4.09 64100B10 d4.10 64100C10 d4.11 64100D08 d4.12 64100E10 Motor_Poles Commu_Mode Commu_Curr Commu_Delay Motor_IIt_I Motor_IIt_Filter Imax_Motor L_Motor R_Motor Ke_Motor motors Ke[Vp/krpm]*10 57 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Numeric display Internal Address Variable Name Meaning d4.13 64100F10 Kt_Motor Indicates the torque coefficient of motors Kt[Nm/Arms]*100 Indicates the rotor inertia of motors Jr[kgm^2]*1 000 000 Indicates the duty cycle of contracting brakes 0~2500[0…100%] Indicates the delay time of contracting brakes Default value: 150 ms Indicates the rotation direction of motors Current using motor type. PC Software Numeric Display Model "K0"....................304.B…....SMH60S-0020-30 "K1"...................314.B…….SMH60S-0040-30 "K2"...................324.B…….SMH80S-0075-30 "K3"...................334.B…….SMH80S-0100-30 "K4"...................344.B……SMH110D-0105-20 "K5"...................354.B……SMH110D-0125-30 "K6"..................364.B….....SMH110D-0126-20 "K7"……….......374.B…….SMH110D-0126-30 "K8"…………...384.B.........SMH110D-0157-30 "K9"..................394.B…....SMH110D-0188-30 KB"……..……...424.B…....SMH130D-0105-20 “KC"…………...434.B…….SMH130D-0157-20 “KD"…………...444.B…….SMH130D-0210-20 “KE"…………...454.B…....SMH150D-0230-20 "S0"………...305.3…..130D-0105-20AAK-2LS "S1"..............315.3…..130D-0157-20AAK-2LS "S2"………...325.3….130D-0157-15AAK-2LS "S3"..............335.3….130D-0200-20AAK-2HS "S4"..............345.3….130D-0235-15AAK-2HS "F8"………...384.6…..85S-0045-05AAK-FLFN "E0"..............304.5………..SME60S-0020-30 "E1"..............314.5……........SME60S-0040-30 "E2".................324.5…………..SME80S-0075-30 d4.14 64101010 d4.15 64101110 d4.16 64101210 d4.17 64101308 Invert_Dir_Motor d4.18 64101610 Motor_Using Jr_Motor Brake_Duty_Cycle Brake_Delay Parameter List: Group F005 (To Set Driver Parameters) Numeric Display d5.00 Internal Address Variable Name Meaning Store_Loop_Data 1: Stores all control parameters except motor parameters 10: Initializes all control parameters except motor parameters Station No. of Drivers Note: To change this parameter, you need to save it with the address “d5.00”, and restart it later. Set the baud rate of RS232 port 540 19200 270 38400 2FF00108 ID_Com d5.01 100B0008 d5.02 2FE00010 RS232_Bandrate 58 Default Value 0 1 270 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco U2BRG d5.03 2FE10010 d5.04 60F70110 d5.05 60F70210 d5.06 60F70310 d5.07 25010110 d5.08 25010210 d5.09 30000110 d5.10 30000210 d5.11 60F60610 d5.12 26000010 Chop_Resistor Chop_Power_Rated Chop_Filter ADC_Shift_U ADC_Shift_V Voltage_200 Voltage_360 Comm_Shift_UVW Error_Mask RELAY_Time 59 d5.13 60F70510 d5.14 2FF00408 d5.15 65100B08 d5.16 2FFD0010 Key_Address_F001 RS232_Loop_Enabl e User_Secret 90 115200 Note: To change this parameter, you need to save it with the address “d5.00”, and restarts it later. Sets the baud rate of RS232 port 540 19200 270 38400 90 115200 You need not restart it,but it can’t be saved. Indicates the values of braking resistors Indicates the nominal power of a braking resistor Indicates the time constant of a braking resistor Time: N*256/1000 Unit: S Indicates data configuration of U phase shift. Note:Factory parameters Indicates data configuration of V phase shift Note:Factory parameters ADC original data when DC bus voltage is 200 V Note:Factory parameters ADC original data when DC bus voltage is 360 V Note:Factory parameters Indicates the excitation pointer of a motor Note:Factory parameters Indicates error masks Note:Factory parameters Indicates the relay operating time of capacitor short-circuits Unit: mS Note:Factory parameters Sets numeric display data 0:1 to 1 1:1 to N User password.16bits. 270 0 0 60 / / / / / FFF.F 150 / 0 0~ 65535 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Chapter 7 Operation on Input/Output Ports KINCO FD servo driver has 7 digital input ports (a digital input port can receive high-level or low-level signals, depending on whether high-level or low-level signals are chosen at the COM terminal) and 5 digital output ports,OUT1-OUT4 ports can drive 100 mA load, and BR port can drive 500 mA load, and can directly drive the internal contracting brake device. You can freely configure all functions on digital input/output ports according to application requirements. 7.1 Digital Input 7.1.1 Polarity Control on Digital Input Signals Note:all the digital inputs are normally open by default. Table 7-1 Simplified IO polarity setting variables Numeric Display Variable Name Meaning d3.08 Dio_Polarity Sets IO polarity Table 7-2 Polarity setting methods for digital input signals ① Input/output selection 0: Output port 1: Input port port ② Channel selection Input: 1-8 Output: 1-7 ③ Reserved ④ 0:The inputs are normally close 1:The inputs are normally open Others:Check the current status Example 7-1: Polarity Setting for Digital Input Signal DIN1 Fig.7-1 Polarity setting for digital input signal DIN1 7.1.1.1 Use panel to change the polarity Table 7-3 Polarity setting for digital input signal DIN1 60 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco ① ② ③ ④ Input/output port Channel selection Reserv 0: DIN1 is enabled selection Set to 1 (DIN 1 ed when S1 opens Set to 1 (input port selected) 1: DIN1 is enabled selected) when S1 closes Namely, if d3.08 is set to “110.0”, it indicates that DIN1 is normally close.If d3.08 is set to “110.1”, it indicates that DIN1 is normally open. 7.1.1.2:Use PC software to change polarity Use the PC software to connect to FD Servo and then open I/O port.The LED under polarity are green,it indicates that the inputs are normally open.As following figure,if you change the LED of DIN5 and DIN6 into red,it indicates that DIN5 and DIN6 are normally close. Fig.7-2 Digital I/O in PC software 7.1.2 Simulation of Digital Input Signals Numeric Display 61 Table 7-4 IO simulation variable Variable Name Meaning KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco d3.09 Simulates input signals, and enforces output signals for outputting Dio_Simulate (IO simulation) is for the software to simulate inputting of a valid signal. “1” indicates that the input signal is valid, and “0” indicates that the input signal is invalid. Table 7-5 Settings on simulation of digital input signals ① Input/output selection 0: output port 1: input port Dio_Simulate port ② Channel selection Input: 1-8 Output: 1-7 ③ Reserved ④ 0: No input signal is simulated, and no output signal is compulsorily outputted 1: Input signal is simulated, and output signal is outputted compulsorily Other: Check the current status Example 7-2: Simulate digital input DIN1 Table 7-6: Simulate digital input DIN1 ① ② ③ ④ Input/output port Channel selection Reserve 0: Invalid DIN1 selection Set to 1 (DIN 1 selected) d simulation Set to 1 (input port 1: Valid DIN1 selected) simulation Namely, if d3.09 is set to “110.0”, it indicates that no DIN1 input signals are simulated; if d3.09 is set to “110.1”, it indicates that DIN1 input signals are simulated. 7.1.3 Status Display of Digital Input Signals Table 7-7 Variables for status display of digital input signals Numeric Display Variable Name Meaning d1.11 Din_Status Status of input ports Din_Status (hexadecimal) is used to display the status of the actually input external signals in real time. 7.1.4 Addresses & Functions of Digital Input Signals Numeric Display d3.01 d3.02 62 Table 7-8 Addresses & default functions of digital input signals Variable Name Meaning Default Value Din1_Function Din2_Function 000.1: Driver enable 000.2: Driver fault reset 000.4: Operation mode control 000.8: P control for velocity loop 001.0: Position positive limit 002.0: Position negative limit 004.0: Homing signal 008.0: Reverse speed demand 000.1 (Driver enable) 000.2 (Driver fault reset) KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco d3.03 d3.04 d3.05 d3.06 Din3_Function Din4_Function Din5_Function Din6_Function 010.0: Internal speed control 0 020.0: Internal speed control 1 800.1: Internal speed control 2 040.0: Internal position control 0 080.0: Internal position control 1 800.2: Internal position control 2 800.4 Multi Din 0 800.8 Multi Din 1 801.0 Multi Din 2 802.0 Gain switch 0 804.0 Gain switch 1 100.0: Quick stop 200.0: Start homing 400.0: Activate command Note:DinX_Function(X is 1-7) is used to define the function of digital inputs. d3.07 000.4 (Operation control) mode 000.8 (P control for velocity loop) 001.0 (Position positive limit) 002.0 limit) (Position negative 004.0 (Homing signal) Din7_Function Table 7-9 Meaning of defined functions of digital input signals Meaning Disable Used to cancel the function of this digital input. Driver enable By default, the driver enable signal is valid, and the motor shaft is locked. Driver fault reset Signals on the rising edge are valid, and alarms are cleared. Operation mode control To switch between two operation modes. You can freely determine the operation modes corresponding to valid signals and invalid signals by performing settings through d3.16 Din_Mode0 (choose 0 for operation mode) of Group F003 and Din_Mode1 (choose 1 for operation mode) of Group F003. P control for velocity loop Indicates the control on stopping integration in velocity loop. The control is applied in the occasion where high-speed system stop occurs, but overshooting is not expected. Note: In the “-3” mode, if the signal is valid, fixed errors occur between the actual speed and target speed. Position positive limit Indicates the limit of forward running of motors (normally closed contact by default). By default, the driver regards position positive limits as valid, and polarity can be modified to adjust to normally open switches. Position negative limit Indicates the limit of inverted running of motors (normally closed contact by default). By default, the driver regards position negative limits as valid, and polarity can be modified to adjust to normally open switches. Homing signal To find origins of motors. Reverse speed demand To reverse the target speed in the speed mode ("-3" or “3”). Internal speed control 0 To control internal multiple speeds. Note: For details, see Section 7.5 Internal Multi-Speed Control. Internal speed control 1 Internal speed control 2 Internal position control 0 To control internal multiple positions. Note: For details, see Section 7.4 Internal Multi-Position Control. Internal position control 1 Internal position control 2 Multi Din 0 Multi Din 1 To switch multiple electronic gear Multi Din 2 Gain switch 0 To switch multiple gain parameters(P-gain of velocity loop,i-gain of velocity loop,p-gain of position loop) Gain switch 1 Function 63 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Quick stop Start homing Activate command When the signal is valid, the motor shaft releases. After the signal is removed, the driver requires re-enabling. When the rising edge of the signal is detected,it will start homing command. When the rising edge of the signal is detected,it will activate the internal position control Example 7-3: Driver Enable Setting Requirement: The “driver enable” function is controlled through an external digital output port. In this example, the digital input port DIN1 is defined as the “driver enable” function. Table 7-10 shows the setup method. Table 7-10 Digital Input Port DIN1 Defined as the “Driver Enable” Function Numeric Display Variable Name Parameter Settings d3.01 Din1_Function Set to 000.1 d3.00 Store_Loop_Data Set to 1 Note: Any digital output of DIN1-7 can be defined as “driver enable”, and is set to 000.1, that is, bit 0 is valid. Requirement: Enable the function of automatically powering on the driver by setting internal parameters in drivers instead of external digital input ports. Table 7-11 describes the setup method. Table 7-11 Enabling the function of automatically powering on the driver by setting internal parameters in drivers Numeric Variable Name Parameter Settings Display d3.01- d3.07 DinX_ Function None of the digital input port can be set to (1~7) 000.1, that is, the Enable function is not controlled by any digital input port. d3.10 Switch_On_Auto Set to 1 d3.00 Store_Loop_Data Set to 1 Users can also use PC software to define I/O functions.Open the I/O port menu,click the button in red box as shown in following figure,then select the required function. 64 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Fig.7-2 Set digital I/O function in PC software Example 7-4: Disabling Position Positive/Negative Limit Settings When the driver is delivered, the DIN5 of the motor is the position positive limit and DIN6 is the position negative limit by default. If there are no external position positive/negative limit switches, this function must be disabled so that the servo driver can work properly. Table 7-12 describes the setup method. Table 7-12: Disabling position positive/negative limit settings Numeric Variable Name Parameter Settings Display d3.05 Din5_Function Change the default value 001.0 (position positive limit) to 000.0 d3.06 Din6_Function Change the default value 002.0 (position negative limit) to 000.0 d3.00 Store_Loop_Data Set to 1 Example 7-5: Operation Mode Control on Drivers Requirements: Defines the input port DIN3 as the operation mode control on drivers, and the operation mode 65 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco is “-4” (pulse control mode) when DIN3 fails, and is “-3” (instantaneous speed mode) when DIN3 is valid. Table 7-13 describes the setup method. Table 7-13 Settings on operation mode control on drivers Numeric Display Variable Name Parameter Settings d3.03 Din3_Function Set to 000.4 d3.16 Din_Mode0 Set to 0.004 (-4) d3.17 Din_Mode1 Set to 0.003 (-3) d3.00 Store_Loop_Data Set to 1 Note: If the driver is required to operate in some mode with power on, one of the digital input must be set as function “Operation Mode Control”. Then you can set the operation modes that require in the parameters d3.16 or d3.37 in Group F003. 7.1.5 Wirings of Digital Input Port 1. NPN wiring diagram (to the controller that supports low level output) Fig.7-4 NPN wiring diagram (to the controller that supports low level output) 2. PNP wiring diagram (to the controller that supports high level output) 66 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Fig.7-5 PNP wiring diagram (to the controller that supports high level output) 7.2 Digital Output 7.2.1 Polarity Control on Digital Output Signals Note:All the digital output are normally open by default. Numeric Display d3.08 Table 7-14 Variables for setting simplified IO polarity Variable Name Meaning Dio_Polarity Sets IO polarity Dio_Polarity (simplified IO polarity settings) is used to set the polarity of valid digital output signals. The number “1” indicates normally open, and “0” indicates normally close.Default is 1. Example 7-6: Polarity setting for digital output OUT1 7.2.1.1:Use panel to change polarity Table 7-15 Polarity setting for digital output OUT1(Default is ready function) ① ② ③ ④ Input/output port Channel selection Reserv 0: OUT1 is normally selection Set to 1 (OUT1 ed close Set to 0 (Output port selected) 1: OUT1 is normally selected) open. Namely, if d3.08 is set to “010.0”, it indicates that OUT1 is normally close.If d3.08 is set to “010.1”, it indicates that OUT1 is normally open. 67 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 7.2.1.2:Use PC software to change polarity,please refer to 7.1.1.2. 7.2.2 Simulation of Digital Output Signals(More details please refer to 7.1.2) Numeric Display d3.09 Table 7-16 IO simulation variables Variable Name Meaning Dio_Simulate Simulates input signals, and force the output signal Dio_Simulate (IO simulation) is to simulate the output of a valid signal. The number “1” indicates that the output signal is valid, and “0” indicates that the output signal is invalid. 7.2.3 Status Display of Digital Output Signals Table 7-17 Variables for status display of digital output signals Numeric Display Variable Name Meaning d1.12 Dout_Status Status of an output port Din_Status (hexadecimal) displays the status of actual external output signals in real time. 7.2.4 Addresses and Functions of Digital Output Signals Numeric Display Table 7-18 Addresses and default functions of digital output signals Variable Name Meaning Default Value Dout1_Function d3.11 Dout2_Function d3.12 Dout3_Function d3.13 Dout4_Function d3.14 000.1: Ready 000.2: Error 000.4: Position reached 000.8: Zero velocity 001.0: Motor brake 002.0:Velocity reached 004.0: Index 008.0: The maximum speed obtained in the torque mode 010.0: PWM ON 020.0: Position limiting 040.0: Reference found 080.0: Reserved 100.0: Multi Dout 0 200.0: Multi Dout 1 400.0: Multi Dout 2 000.1 (Ready) 000.2 (Error) 00a.4 (Position reached/Velocity reached/Max. velocity limit) 000.8 (Zero velocity) 001.0 (Motor brake) d3.15 Dout5_Function Table 7-19 Meanings of the functions defined by digital output signals Function Meaning Disable Cancel the function of this digital output Ready The driver is ready for operation. Error Alarm signals are output, indicating that the driver is faulty. Position reached In the “-4” mode of pulse control, the target position data keeps 68 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Zero velocity Motor brake Velocity reached Index Max. velocity limit PWM ON Motor limiting Reference found unchanged in the window (d3.39) of the time of reaching the target position, and position errors are within the window of reaching the target position. After the motor is enabled, it is outputted when the motor speed is 0. The driver enables the motor, and contracting brake output is valid. In the “-3” or "3” internal speed control mode, signals are output after they reach the target speed. Z phase signal output (the speed should not be too high). In the “4” analog – torque mode, signals are output after the max restricted speed is reached. The driver enables the motor. Motor is in the status of position limiting. Homing is finished. Example 7-7: “Ready” settings Requirement: The OUT1 is defined as the “Ready” function. For details on settings, see Table 7-19。 Table 7-20 “Ready” settings Numeric Display Variable Name Parameter Settings d3.11 Dout1_Function Set to 000.1 d3.00 Store_Loop_Data Set to 1 7.2.5 Wiring of Digital Output Port 1. Internal circuit diagram of digital output ports Fig.7-6 Internal circuit diagram of digital output Note:1.OUT3 and OUT4 use the same common terminal(COMO). 69 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 2.NPN Wiring Diagram(OUT1-OUT7 all support this) Fig.7-7 NPN wiring diagram (to controllers that support valid low level input) 3. PNP wiring diagram (Only OUT1,OUT2 and OUT7 support this wiring) Fig.7-8 PNP wiring diagram (to controllers that support valid low level input)) 4. To connect a relay to the digital output port, do remember to connect a diode in inverse parallel, as shown in Fig.7-9. Fig.7-9 Connect a relay to the digital output port 70 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Chapter 8 Operation Mode 8.1 Pulse Control Mode (“-4” Mode) 8.1.1 Wiring in Pulse Control Mode 1. Wiring diagram of FD driver in pulse control mode Fig. 8-1 Wiring diagram of FD driver in pulse control mode 2.Common anode connection (to controllers that support valid low level output) Fig. 8-2 Common anode connection (to controllers that support valid low level output) 3. Common cathode connection (to controllers that support valid high level output) 71 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Fig. 8-3 Common cathode connection (to controllers that support valid high level output) 8.1.2 Parameters for Pulse Control Mode 1. Parameters for electronic gear ratio Table 8-1 Parameters for electronic gear ratio Numeric Variable Name Meaning Default Value Range Display d3.34 Gear_Factor Numerator of electronic 1000 -32767~32767 gear 0 in mode -4 d3.35 Gear_Divider Denominator of electronic 1000 1~32767 gear 0 in mode -4 Parameters for electronic gear ratio are used to set the numerator and denominator of electronic gears when the driver operates in mode -4. Command pulse input F1 Namely: F2= Gear _ Factor Gear _ Divider Command pulse output F2 Gear _ Factor * F1 Gear _ Divider If the electronic gear ratio is 1:1, 10000 pulses are inputted externally (the resolution of encoders is 2500 PPR, quadruple), and the motor turns a circle. If the electronic gear ratio is 2:1, 10000 pulses are inputted externally, and the motor turns two circles. Multi electronic gears can be defined by DIN with function “Multi DinX” as shown in following table. Parameter Multi Din 2 Multi Din 1 Multi Din 0 Descriptions Name Address Gear_Factor 0 25080110 0 0 0 Electronic gear 0 Gear_Divider 0 25080210 Gear_Factor 1 25090110 0 0 1 Electronic gear 1 Gear_Divider 1 25090210 Gear_Factor 2 25090310 0 1 0 Electronic gear 2 Gear_Divider 2 25090410 Gear_Factor 3 25090510 0 1 1 Electronic gear 3 Gear_Divider 3 25090610 Gear_Factor 4 25090710 1 0 0 Electronic gear 4 Gear_Divider 4 25090810 Gear_Factor 5 25090910 1 0 1 Electronic gear 5 Gear_Divider 5 25090A10 72 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 1 1 0 Electronic gear 6 1 1 1 Electronic gear 7 Gear_Factor 6 Gear_Divider 6 Gear_Factor 7 Gear_Divider 7 25090B10 25090C10 25090D10 25090E10 The default value of Gear_Factor and Gear_Divider are 1000. 2. Parameters for pulse mode selection Table 8-2 Parameters for pulse mode selection Numeric Variable Name Meaning Display d3.36 PD_CW 0: Double pulse (CW/CCW) mode 1. Pulse direction (P/D) mode 2. Incremental encoder mode Note: To change this parameter, you need to save it with d3.00, and restarts it later. Double pulse (CW/CCW) mode (d3.36 = 0) Effective on rising edge Default Value 1 the Forward rotation Reverse rotation Pulse direction (P/D) mode (d3.36 = 1) Effective on the rising edge Forward rotation Incremental encoder mode (d3.36=2) 73 Reverse rotation Range N/A KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Parameters for pulse filtering coefficient Table 8-3 Parameters for pulse filtering coefficient Numeric Variable Meaning Default Range Display Name Value d3.37 PD_Filter Used to smooth the input pulses. 3 1~3276 Filter frequency: f = 1000/(2π* PD_Filter) 7 Time constant: T = PD_Filter/1000 Unit: S Note: If you adjust this parameter during the operation, some pulses may be lost. When a driver operates in the pulse control mode, if the electronic gear ratio is set too high, it is required to adjust this parameter to reduce motor oscillation; however, if the parameter adjustment is too great, motor running instructions will become slower. Parameters for pulse frequency control Table 8-4 Parameters for pulse frequency control Numeric Display Variable Name Meaning d3.38 Frequency_Check Indicates the limitation on pulse input frequency (kHz) Default Value 600 Range 0~600 5. Parameters for gain control on position loops and velocity loops Current loops are related to motor parameters (optimal parameters of the selected motor are default for the driver and no adjusting is required). Parameters for velocity loops and position loops should be adjusted properly according to loading conditions. During adjustment of the control loop, ensure that the bandwidth of the velocity loop is at least twice of that of the position loop; otherwise oscillation may occur. Table 7-5 Parameters for gain control on position loops Numeric Variable Name Meaning Default Range Display Value d2.07 Kpp Indicates the proportional gain Kpp 0 of the 1000 0~16384 position loop d2.08 K_Velocity_FF 0 indicates no feedforward, and 256 indicates 256 0~256 100% feedforward d2.09 K_Acc_FF The value is inversely proportional to the 32767 32767~10 feedforward d0.05 Pc_Loop_BW Sets the bandwidth of the position loop in Hz. 0 / d2.26 Pos_Filter_N Average filter parameter 1 / Proportional gains of the position loop Kpp: If the proportional gain of the position loops increases, the bandwidth of the position loop is improved, thus reducing both the positioning time and following errors. However, too great bandwidth may cause noise or even oscillation. Therefore, this parameter must be set properly according to loading conditions. In the formula Kpp=103* Pc_Loop_BW,Pc_Loop_BW indicates the bandwidth of the position loop. The bandwidth of a position loop is less than or equal to that of a velocity loop. It is recommended that Pc_Loop_BW be less than Vc_Loop_BW /4 (Vc_Loop_BW indicates the bandwidth of a velocity loop). Velocity feedforward of the position loop K_Velocity_FF : the velocity feedforward of a position loop can be increased to reduce position following errors. When position signals are not smooth, if the velocity feedforward of a position loop is reduced, motor oscillation during running can be reduced. Acceleration feedback of the position loop K_Acc_FF (adjustment is not recommended for this parameter): If great gains of position loops are required, the acceleration feedback K_Acc_FF can be properly adjusted to improve performance. K_Acc_FF feedforward. 74 I p * Kt * Encoder _ R 250000* 2 * J t * Note: K_Acc_FF is inversely proportional to the acceleration KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Table 8-6 Parameters for gain control on position loops Numeric Variable Name Meaning Display d2.01 Kvp Sets the response speed of a velocity loop d2.02 Kvi Default Value 100 Range 0~3276 7 0~1638 4 0~45 Adjusts speed control so that the time of minor 2 errors is compensated d2.05 Speed_Fb_N You can reduce the noise during motor operation 45 by reducing the feedback bandwidth of velocity loops (smoothing feedback signals of encoders). When the set bandwidth becomes smaller, the motor responds slower. The formula is F=Speed_Fb_N*20+100. For example, to set the filter bandwidth to "F = 500 Hz”, the parameter should be set to 20. Proportional gain of velocity loop Kvp: If the proportional gain of the velocity loop increases, the responsive bandwidth of the velocity loop also increases. The bandwidth of the velocity loop is directly proportional to the speed of response. Motor noise also increases when the velocity loop gain increases. If the gain is too great, system oscillation may occur. Integral gain of velocity loop Kvi: If the integral gain of the velocity loop increases, the low-frequency intensity is improved, and the time for steady state adjustment is reduced; however, if the integral gain is too great, system oscillation may occur. Multiple gains can be defined by DIN with the function “Gain Switch 0” and “Gain Switch 1” as shown in following table. Parameters Gain Switch 1 Gain Switch 0 Descriptions Name Address Kvp of Gain 0 60F90110 0 0 Gain 0 Kvi of Gain 0 60F90210 Kpp of Gain 0 60FB0110 Kvp of Gain 1 23400410 0 1 Gain 1 Kvi of Gain 1 23400510 23400610 Kpp of Gain 1 23400710 Kvp of Gain 2 23400810 1 0 Gain 2 Kvi of Gain 2 23400910 Kpp of Gain 2 23400A10 Kvp of Gain 3 23400B10 1 1 Gain 3 Kvi of Gain 3 23400C10 Kpp of Gain 3 If DIN is defined as “Gain Switch” function,then the parameter “PI_Switch” will disable. Parameter “PI_Point”(60F92808) is used to display the current gain. Auto-tuning can only be used to set Gain 0. Vc_Loop_BW and Pc_Loop_BW are only corresponding to Gain 0.Other Gain needs to set by manual. “PI_Switch” is used to switch Gain 0 and Gain 1.In mode -4,1 and 3,it will use Gain 1 when “Position reached” signal is valid,and use Gain 0 when “Position reached” signal is invalid. 8.1.3 Examples of Pulse Control Mode In the pulse control mode, follow the steps below to configure a driver: Step 1: Confirm whether the functions of the driver require enabling through external digital input ports. To enable the driver through external digital input ports, see Table 6-12 in Example 6-3 for settings. If it is not necessary to enable the driver through external digital input ports, you can disable the enabling control function of external digital input ports by referring to Table 6-13 of Example 6-3, and enable the driver by setting its internal parameters. 75 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Step 2: Confirm whether limit switches are required. By default, the driver operates in the limit status after being powered on. In this case, the numeric display has limit status display. If there is no limit switches, please disable the function of limit switches by referring to Example 6-4. Step 3: Confirm mode switching bits and operation modes by referring to the settings in Example 6-5. The factory default settings of the driver are as follows: When no signal is inputted on DIN3, the driver operates in the “-4” mode (pulse control mode). Step 4: After function configuration on digital input ports, it is required to set parameters such as pulse modes and electronic gear ratio. Step 5: Save parameters. Example 8-1: Pulse control mode “-4” – enable the driver through external digital input Requirement: DIN1 is used for enabling the driver, DIN2 is used for error resetting, and DIN3 controls the operation modes of the driver (the mode is “-4” when no signal is inputted, and the mode is “-3” when signal is inputted). Limit switches are unavailable. The pulse form is pulse/direction, and the electronic rear ratio is 2:1. Table 8-7 describes the setup method. Table 8-7: Pulse control mode “-4” – enable the driver through external digital input Numeric Variable Name Meaning Parameter Settings Display d3.01 Din1_Function Defines the functions of digital input 000.1 (Driver enable) port 1 d3.02 Din2_Function Defines the functions of digital input 000.2 (Fault reset) port 2 d3.03 Din3_Function Defines the functions of digital input 000.4 (Operation mode port 3 control ) d3.05 Din5_Function Defines the functions of digital input The default value 001.0 port 5 changes to 000.0 (position positive limits are disabled) d3.06 Din6_Function Defines the functions of digital input The default value 002.0 port 6 changes to 000.0 (position negative limits are disabled) d3.16 Din_Mode0 Select this operation mode when Set to 0.004 (-4) mode input signals are invalid (pulse control mode) d3.17 Din_Mode1 Select this operation mode when Set to 0.003 (-3) mode input signals are valid (instantaneous speed mode) d3.34 Gear_Factor Indicates the numerator to set Set to 2000 electronic gears in the “-4” operation mode (pulse control mode) d3.35 Gear_Divider Indicates the denominator to set Set to 1000 electronic gears in the “-4” operation mode (pulse control mode) d3.36 PD_CW 0: Double pulse (CW/CCW) mode Default value is 1 1. Pulse direction (P/D) mode (pulse direction) Note: To change this parameter, you need to save it with the address “d3.00”, and restarts it later. d3.00 Store_Loop_Data 1: Storing all configured parameters Set to 1 for the control loop 10: Initializing all parameters for the control loop 76 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Example 8-2 Pulse control mode “-4” – enable the driver automatically after driver power on Requirement: The auto power-on function of the driver is enabled, DIN2 is used for error resetting, and DIN3 controls the operation modes of a driver (the mode is “-4” when no signal is inputted, and the mode is “3” when signal is inputted). Limit switches are unavailable. The pulse form is pulse/direction, and the electronic rear ratio is 1:2. Table 8-8 describes the setup method. Table 8-8 Pulse control mode “-4” – enable driver automatically after driver power on Numeric Variable Name Meaning Parameter Settings Display d3.01DinX_ Function Defines the functions of digital input None of the digital input port d3.07 (1~7) ports 1-7 can be set to 000.1, that is, the Enable function is not controlled by any digital input port. d3.02 Din2_Function Defines the functions of digital input 000.2 (Error resetting) port 2 d3.03 Din3_Function Defines the functions of digital input 000.4 (Control on operation port 3 modes for the driver) d3.05 Din5_Function Defines the functions of digital input The default value 001.0 port 5 changes to 000.0 (position positive limits are disabled) d3.06 Din6_Function Defines the functions of digital input The default value 002.0 port 6 changes to 000.0 (position negative limits are disabled) d3.10 Switch_On_Auto 0: No control Set to 1 1:Automatically locks the motor when the driver is powered on d3.16 Din_Mode0 Select this operation mode when Set to 0.004 (-4) mode input signals are invalid (pulse control mode) d3.17 Din_Mode1 Select this operation mode when Set to 0.003 (-3) mode input signals are valid (instantaneous speed mode) d3.34 Gear_Factor Indicates the numerator to set Set to 1000 electronic gears in the “-4” operation mode (pulse control mode) d3.35 Gear_Divider Indicates the denominator to set Set to 2000 electronic gears in the “-4” operation mode (pulse control mode) d3.36 PD_CW 0: Double pulse (CW/CCW) mode Default value is 1 1. Pulse direction (P/D) mode (pulse direction) Note: To change this parameter, you need to save it with the address “d3.00”, and restarts it later. d3.00 Store_Loop_Data 1: Storing all configured parameters Set to 1 for the control loop 10: Initializing all parameters for the control loop 8.2 Speed Mode (“-3” or “3” Mode) In the instantaneous speed mode (“-3” mode), the actual speed reaches the target speed instantly. As a contrast, in the speed mode with acceleration/deceleration (“3” mode), the actual speed gradually increases until it reaches the target speed. Both the acceleration and deceleration (trapeziform shape) are configured respectively by d2.10 and d2.11. In the “3" mode, you can set Kpp to enable/disable position loops. If a 77 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco position loop is enabled, speed oscillation is less than that when the loop is disabled. If Kpp is 0, it indicates that the position loop is closed. Fig. 8-4 The speed mode “3” with acceleration/deceleration 8.2.1 Wiring in Analog – Speed Mode Fig. 8-5 Wiring diagram of FD Servo in analog–speed mode 8.2.2 Parameters for Analog – Speed Mode Table 8-9 Parameters for analog – speed mode Numeric Variable Name Meaning Display d3.22 Analog1_Filter Used to smooth the input analog signals. Filter frequency: f=4000/(2π* Analog1_Filter) Time Constant (T) = Analog1_Filter/4000 (S) d3.23 Analog1_Dead Sets dead zone data for external analog signal 1 d3.24 Analog1_Offset Sets offset data for external analog signal 1 d3.25 Analog2_Filter d3.26 Analog2_Dead 78 Used to smooth the input analog signals. Filter frequency: f=4000/(2π* Analog1_Filter) Time Constant (T) = Analog2_Filter/4000 (S) Sets dead zone data for external analog signal 2 Default Value 5 Range 0 0~8192 0 5 -8192~8 192 1~127 0 0~8192 1~127 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco d3.27 Analog2_Offset Sets offset data for external analog signal 2 0 d3.28 Analog_Speed_Con 0 d3.29 Analog_Speed_Factor 1000 N/A d3.32 Analog_MaxT_Con 0 N/A d3.33 Analog_MaxT_Factor Chooses analog-speed channels 0: Invalid analog channel 1: Valid analog channel 1 (AIN1) 2: Valid analog channel 2 (AIN2) 10~17:AIN1 for “Din_Speed (X-10)” 20~27:AIN2 for “Din_Speed (X-20)” Valid in mode -3, 3 and 1. Sets the proportion between analog signals and output speed 0: No control 1: Max torque that Ain1 can control 2: Max torque that Ain2 can control Indicates the max torque factor for analog signal control -8192~8 192 N/A 8192 N/A When d3.28 is 1 or 2,mode 1 is invalid,mode 3 and -3 are valid. When d3.28 is 10~17 or 20~27,mode 1,3 and -3 are valid. When d3.28 is 10~17(AIN1 for “Din_Speed (X-10)”),the corresponding speed is as following table. 10 11 12 13 14 15 16 17 Din_Speed Din_Speed Din_Speed Din_Speed Din_Speed Din_Speed Din_Speed Din_Speed 0 1 2 3 4 5 6 7 When d3.28 is 20~27(AIN1 for “Din_Speed (X-10)”),the corresponding speed is as following table. 20 21 22 23 24 25 26 27 Din_Speed Din_Speed Din_Speed Din_Speed Din_Speed Din_Speed Din_Speed Din_Speed 0 1 2 3 4 5 6 7 8.2.3 Analog Signal Processing U int ernal U int ernal 2047 2047 1 2 -10v -10v 10v U external 0 10v U external U dead U shift -2048 -2048 Offset Dead zone Fig. 8-6 Analog signal processing Electrical control on internal variables is available only after ADC conversion and offset of external analog signals, and judgment of dead zone signals. For offset processing, see the left part in Fig. 8-6; for dead zone processing, see the right part in Fig. 8-6. Mathematical equation for offset processing: 79 U int ernal U external U shift KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco U int ernal 0 U dead U external U dead U external U U U external U dead dead int ernal U dead U external Mathematical equation for dead zone processing: Mathematical equation for integrated processing (offset and dead U int ernal 0 U dead U external U shift U dead U dead U external U shift U U U U int ernal external shift dead U dead U external U shift zone) Table 8-10 Analog signal variables Variable U int ernal Meaning Internal data corresponding to the external voltage U ex t ernal External input voltage U shift Offset voltage U dead Dead zone voltage Range -10 V – 10 V corresponds to -2048 – 2047 when no offset or dead zone voltage exists -10V – 10V 0 – 10 V corresponds to Ana log_ Offset 0~8191 0 – 10 V corresponds to Ana log_ Dead 0~8191 The obtained analog signal U int ernal obtains U filter after passing through a first-order low-pass filter, and is applied by the internal programs again. In the analog – speed mode, if the analog signal U filter that passes through the filter is multiplied by a factor, this signal will be regarded as the internal target speed Vdemand . Mathematical formula: Vdemand Vdemand Factor *U filter 2048 U filter 2047 Formula for Vrpm conversion: Note: The resolution unit of an encoder is inc/r. 8.2.4 Calculation Procedure for Analog – speed Mode Table 8-11 Calculation procedure for analog – speed mode Procedure Method Step 1 Calculate U filter according Step 2 to the offset voltage and dead zone voltage that require settings Calculate Vdemand according Formula U filter 2047 10v 10v U shift U dead to the required speed Vrpm Step 3 Calculate Factor according to U filter and Vdemand Vdemand Factor *U filter Step 5 Calculate Ana log_ Dead according to the required dead zone voltage Calculate Ana log_ Offset according to the required offset voltage 8191/10v Ana log_ Dead / U dead Step 5 80 8191/10v Ana log_ Offset / U shift KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 8.2.5 Examples of Analog – Speed Mode In the analog – speed mode, follow the steps below to set a driver: Step 1: Confirm whether it is necessary to enable the driver through external digital input ports. To enable the driver through external digital input ports, see Table 6-12 in Example 6-3 for settings. If the driver does not require enabling through external digital input ports, you can disable the enabling function of external digital input ports by referring to Table 6-13 of Example 6-3, and enable the auto power-on function of the driver by setting its internal parameters. Step 2: Confirm whether limit switches are required. By default, the driver operates in the limit status after being powered on. In this case, the numeric display has limit status display. If limit switches are unavailable, please disable the function of limit switches by referring to Example 6-4. Step 3: Confirm the mode switching positions and operation modes by referring to the settings in Example 6-5. The factory default settings are as follows: When no signal is inputted to DIN3, the driver operates in the “-4” mode (d3.16 = -4); when signal is inputted to DIN3, the driver operates in the “-3” mode (d3.17 = -3). If the driver is required to operate in the speed mode after being powered on, set d3.16 to -3 or 3. Step 4: After configuring functions on digital input ports, select the analog – speed channel, and set parameters such as analog – speed factors, dead zone, offset and filtering. Step 5: Save parameters. Example 8-3: Analog – speed mode (without setting the dead zone voltage and offset voltage) Requirement: DIN1 is used for enabling the driver, DIN2 is used for error resetting, and DIN3 controls the operation modes of the driver (the mode is “-3” when no signal is inputted, and is “3” when signal is inputted). Limit switches are unavailable. The voltage 10V corresponds to the rated rotation speed of 3000 rpm, and -10V corresponds to the rated rotation speed of -3000 rpm. Select analog channel 1 (AIN1) to control the speed. Fig. 8-7 Schematic diagram of Example 8-3 Calculate U filter according to the offset voltage and dead zone voltage that require settings: U filter 2047 10v 10v U shift U dead (In this example, U dead 0 , and U shift 0 ) Result: U filter =2047 Calculate Vdemand according to the required speed Vrpm : Result: Vdemand 8192000 (Encoder_R is 10000 inc/r) Calculate Factor according to U filter and Vdemand : 81 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Vdemand Factor *U filter Result: Factor 4000 Table 8-12 Parameter settings in Example 8-3 Numeric Variable Name Meaning Display d3.01 Din1_Function Define the port 1 d3.02 Din2_Function Define the port 2 d3.03 Din3_Function Define the port 3 d3.05 Din5_Function Define the port 5 Parameter Settings functions of digital input 000.1 (Driver enable) functions of digital input 000.2 (Error resetting) functions of digital input 000.4 (Control over operation modes of drivers) The default value 001.0 changes to 000.0 (position positive limits are disabled) The default value 002.0 changes to 000.0 (position negative limits are disabled) Set to 0.003 (-3) mode (instantaneous speed mode) Set to 0.003 (3) mode (speed mode with acceleration/deceleration) functions of digital input d3.06 Din6_Function Define the functions of digital input port 6 d3.16 Din _Mode0 d3.17 Din _Mode1 Select this operation mode when input signals are invalid Select this operation mode when input signals are valid d3.22 Analog1_Filter d3.23 Analog1_Dead d3.24 Analog1_Offset d3.28 Analog_Speed_Con d3.29 Analog_Speed_Factor d2.10 Profile_Acce_16 d2.11 Profile_Dece_16 d3.00 Store_Loop_Data Used to smooth the input analog signals. Filter frequency: f=4000/(2π* Analog1_Filter) Time Constant (T) = Analog1_Filter/4000 (S) Set dead zone data for external analog signal 1 Set offset data for external analog signal 1 Chooses analog-speed channels 0: Invalid analog channel 1: Valid analog channel 1 (AIN1) 2: Valid analog channel 2 (AIN2) 10 ~ 17 : AIN1 for “Din_Speed (X-10)” 20 ~ 27 : AIN2 for “Din_Speed (X-20)” Valid in mode -3, 3 and 1. Set the proportion between analog signals and output speed Set the acceleration in operation mode 3 and 1.(rps/s) Set the deceleration in operation mode 3 and 1.(rps/s) 1: Storing all configured parameters for the control loop 10: Initializing all parameters for the control loop Set to 0 Set to 0 Set to 1 Set to 4000 610 by defaut 610 by defaut Set to 1 Example 8-4 Analog – speed mode (setting the dead zone voltage) Requirement: The dead zone voltage ranges from - 0.5 V to 0.5 V, that is, the speed is 0 when the voltage ranges from - 0.5 V to 0.5 V. The voltage 10 V corresponds to 3000 rpm, and -10 V corresponds to -3000 rpm. Select analog channel 1 (AIN1) to control the speed. 82 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Fig. 8-8 Schematic diagram of Example 8-4 Calculate U filter according to the offset voltage and dead zone voltage that require settings: U filter 2047 10v 10v U shift U dead (In this example, U dead 0 .5, and U shift 0 ) Result: U filter =1944 Calculate Vdemand according to the required speed : Vrpm , (Encoder_R:10000 inc/r) Result: Vdemand 8192000 Calculate U filter according to Vdemand and Factor : Vdemand Factor *U filter Result: Factor =4213 Calculate Ana log1_ Dead according to the required dead zone voltage: 8191/10v Ana log1_ Dead / U dead Result: Ana log1_ Dead =410 The following changes are required on the basis of Example 8-3. Table 8-13 Parameter settings in Example 8-4 d3.23 Analog1_Dead Sets dead zone data for external analog signal 1 d3.29 Analog_Speed_Factor Sets the proportion between analog signals and output speed d3.00 Store_Loop_Data 1: Storing all configured parameters for the control loop 10: Initializing all parameters for the control loop Set to 410 Set to 4213 Set to 1 Example 8-5 Analog – speed mode (setting the offset voltage) Requirement: The offset voltage is 1 V, that is, the speed is positive when the voltage is greater than 1 V, and is negative when the voltage is less than 1 V. In this case, the voltage 10 V corresponds to 3000 rpm, and -9 V corresponds to -3000 rpm (in case of -10 V, the corresponding speed is less than -3000 rpm). Select analog channel 1 (AIN1) to control the speed. 83 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Fig. 8-9 Schematic diagram of Example 8-5 Calculate U filter according to the offset voltage and dead zone voltage that require settings: U filter 2047 10v 10v U shift U dead U (In this example, U dead 0 , and U shift 1 ) 1842 filter Result: Calculate Vdemand according to the required speed : Vrpm , (Encoder_R:10000 inc/r) Result: Vdemand 8192000 Calculate U filter according to Vdemand and Factor : Vdemand Factor *U filter Result: Factor =4447 Calculate Ana log1_ Offset according to the required offset voltage: 8191/10v Ana log1_ Offset / U shift Result: Ana log1_ Offset =819 The following changes are required on the basis of Example 8-3. Table 8-14 Parameter settings in Example 8-5 d3.24 Analog1_Offset Sets offset data for external analog signal 1 d3.29 Analog_Speed_Factor Sets the proportion between analog signals and output speed d3.00 Store_Loop_Data 1: Storing all configured parameters for the control loop 10: Initializing all parameters for the control loop Set to 819 Set to 4447 Set to 1 Example 8-6: Analog – speed mode (setting the dead zone voltage and offset voltage) Requirement: Set the offset voltage to 1V, the dead zone voltage to 0.5V to 1.5V, and the max speed corresponding to 10V to 3000 rpm. Select analog channel 1 (AIN1) to control the speed. 84 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Fig. 8-10 Schematic diagram of Example 8-6 Calculate U filter according to the offset voltage and dead zone voltage that require settings: U filter 2047 10v 10v U shift U dead (In this example, U dead 0 .5, and U shift 1 ) Result: U filter =1740 Calculate Vdemand according to the required speed : Vrpm , (Encoder_R:10000 inc/r) Result: Vdemand 8192000 Calculate Factor according to U filter and Vdemand : Vdemand Factor *U filter Result: Factor =4708 Calculate Ana log1_ Dead according to the required dead zone voltage: 8191/10v Ana log1_ Dead / U dead Result: Ana log1_ Dead =409 Calculate Ana log1_ Offset according to the required offset voltage: 8191/10v Ana log1_ Offset / U shift Result: Ana log1_ Offset =819 The following changes are required on the basis of Example 8-3. Table 8-15 Parameter settings in Example 8-6 d3.23 Analog1_Dead Sets dead zone data for external analog signal 1 d3.24 Analog1_Offset Sets offset data for external analog signal 1 d3.29 Analog_Speed_Factor Sets the proportion between analog signals and output speed d3.00 Store_Loop_Data 1: Storing all configured parameters for the control loop 10: Initializing all parameters for the control loop 85 Set to 409 Set to 819 Set to 4708 Set to 1 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 8.3 Torque Mode (“4” Mode) 8.3.1 Wiring in Analog – Torque Mode Fig. 8-11 Wiring diagram of FD Servo in analog – torque mode 8.3.2 Parameters for Analog – Torque Mode Table 8-16 Parameters for analog – torque mode Numeric Variable Name Meaning Display d3.22 Analog1_Filter Used to smooth the input analog signals. Filter frequency: f=4000/(2π* Analog1_Filter) Time Constant: τ = Analog1_Filter/4000 (S) d3.23 Analog1_Dead Sets dead zone data for external analog signal 1 d3.24 Analog1_Offset Sets offset data for external analog signal 1 d3.25 Analog2_Filter Used to smooth the input analog signals. Filter frequency: f=4000/(2π* Analog1_Filter) Time Constant (T) = Analog2_Filter/4000 (S) d3.26 Analog2_Dead Sets dead zone data for external analog signal 2 d3.27 Analog2_Offset Sets offset data for external analog signal 2 86 Default Value 5 Range 0 0~8192 0 -8192~8192 5 1~127 0 0~8192 0 -8192~8192 1~127 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco d3.30 Analog_Torque _Con d3.31 d2.15 d2.24 0 N/A Analog_Torque _Factor Selects analog - torque channels 0: Invalid analog channel 1: Valid analog channel 1 (AIN1) 2: Valid analog channel 2 (AIN2) Valid mode 4 Sets the proportion between analog signals and output torque (current) 1000 N/A Speed_Limit_F actor The factor that limits the maximum speed in the torque mode 10 0~1000 Max_Speed_R PM Vmax_speed complies with d2.24 Max_Speed_RPM parameter settings. Limits the max rotation speed of the motor 5000 0~6000 8.3.3 Analog Signal Processing In the analog – torque mode, external analog command signals are directly inputted to the current loops in the driver, thus directly controlling target current through the internal current loop. Analog signal is processed in the same way as that in the analog – speed mode. In the analog – torque mode, I demand is calculated according to the specified Tdemand with the formula of Tdemand Kt * Factor I demand I demand 2 is ( K t is a torque constant). calculated according to I demand and U filter with the formula Factor *U filter * Ipeak ( Ipeak indicates the peak current of a driver). 2048*2048 Table 8-17 K t and Ipeak parameters 87 Motor Model K t (Nm/A) SMH60S-0020-30AXK-3LKX SMH60S-0040-30AXK-3LKX SMH80S-0075-30AXK-3LKX SMH80S-0100-30AXK-3LKX SMH110D-0105-20AXK-4LKX SMH110D-0126-20AXK-4LKX SMH130D-0105-20AXK-4HKX SMH130D-0157-20AXK-4HKX SMH110D-0126-30AXK-4HKX SMH110D-0157-30AXK-4HKX SMH110D-0188-30AXK-4HKX SMH130D-0105-20AXK-4HKX SMH130D-0157-20AXK-4HKX SMH130D-0210-20AXK-4HKX SMH150D-0230-20AXK-4HKX 0.48 0.48 0.662 0.562 0.992 1.058 1.1578 1.191 1.058 0.992 1.058 1.1578 1.191 1.3232 1.65 Driver Model Ipeak (A) FD422 15 FD432 27.5 FD622 25 of KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 8.3.4 Calculation Procedure for Analog – Torque Mode Table 8-17 Calculation procedure for analog – torque mode Procedure Method Step 1 Calculate U filter according to Step 2 the offset voltage and dead zone voltage that require settings Calculate I demand according to the required torque Tdemand Step 3 Step 4 Step 5 Calculate Factor according to U filter and I demand Calculate Ana log_ Dead according to the required dead zone voltage Calculate Ana log_ Offset according to the required offset voltage Formula U filter 2047 10v 10v U shift U dead Tdemand Kt * I demand I demand 2 Factor *U filter * Ipeak 2048*2048 8191/10v Ana log_ Dead / U dead 8191/10v Ana log_ Offset / U shift 8.3.5 Examples of Analog – Torque Mode In the analog – torque mode, follow the steps below to configure a driver: Step 1: Confirm whether it is necessary to enable the driver through external digital input ports. To enable the driver through external digital input ports, see Table 6-12 in Example 6-3 for settings. If the driver does not require enabling through external digital input ports, you can disable the enabling function of external digital input ports by referring to Table 6-13 of Example 7-3, and enable the auto power-on function of the driver by setting its internal parameters. Step 3: Confirm mode switching positions and operation modes by referring to the settings in Example 6-5. The factory default settings for the driver are as follows: When no signal is inputted to DIN3, the driver operates in the “-4” mode (d3.16 = -4); when signal is inputted to DIN3, the driver operates in the “-3” mode (d3.17 = -3). If the driver is required to operate in the torque mode (“4” mode), please set d3.16 or d3.17 to 4. In case d3.16 = 4, if DIN3 has no input signals when the driver is powered on, the driver operates in the “4” mode. In case d3.17 = 4, if DIN3 has input signals, the driver operates in the “4” mode. Step 3: After configuring functions on digital input ports, select the analog – torque channel, and set parameters such as analog – torque factors, dead zone, offset, filtering, speed limit factors, and max speed limits. Step 4: Save parameters. Example 8-7: Analog – torque mode (without setting the dead zone voltage and offset voltage) Requirement: DIN1 is used for enabling the driver, DIN2 is used for error resetting, and DIN3 controls the operation modes of the driver (the mode is “4” when no signal is inputted, and is “3” when signal is inputted). The motor Kt is 0.48 Nm/A, and the peak current of drivers is 15 A. The analog input voltage -10 V corresponds to -0.64 Nm, and 10 V corresponds to 0.64 Nm. Select analog channel 2 (AIN1) to control the torque. 88 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Fig. 8-13 Schematic diagram of Example 8-7 Calculate U filter according to the offset voltage and dead zone voltage that require settings: U filter 2047 10v 10v U shift U dead (In this example, U dead 0 , and U shift 0 ) Result: U filter =2047 Calculate I demand according to the required torque Tdemand : Tdemand * 2 Kt Result: I demand =1.89 I demand Calculate Factor according to U filter and I demand : I demand *2048*4096 U filter * Ipeak 1.89 Result: Factor *2048*4096 515 2047*15 Factor Table 8-18 Parameter settings in Example 8-7 Numeric Variable Name Meaning Display d3.01 Din1_Function Defines the functions of digital input port 1 d3.02 Din2_Function Defines the functions of digital input port 2 d3.03 Din3_Function Defines the functions of digital input port 3 89 d3.16 Din _Mode0 d3.17 Din _Mode 1 d3.25 Analog2_Filter Select this operation mode when input signals are invalid Select this operation mode when input signals are valid Used to smooth the input analog signals. Filter frequency: f=4000/(2π* Parameter Settings 000.1 (Driver enable) 000.2 (Error resetting) 000.4 (Control over operation modes of drivers) Set to 0004 (4) mode (torque mode) Set to 0.003 (3) mode (speed mode with acceleration/deceleration) KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco d3.26 Analog2_Dead d3.27 Analog2_Offset d3.31 Analog_Torque_Factor d3.30 Analog_Torque_Con d3.00 Store_Loop_Data Analog1_Filter) Time Constant: T = Analog2_Filter/4000 (S) Sets dead zone data for external analog signal 2 Sets offset data for external analog signal 2 Sets the proportion between analog signals and output torque (current) Selects analog - torque channels 0: Invalid analog channel 1: Valid analog channel 1 (AIN1) 2: Valid analog channel 2 (AIN2) Valid mode 4 1: Storing all configured parameters for the control loop 10: Initializing all parameters for the control loop Set to 0 Set to 0 Set to 515 Set to 2 Set to 1 Example 8-8: Analog – torque mode (setting the dead zone voltage and offset voltage) Requirement: The offset voltage is 1V, and the dead zone voltage is 0.5V. The motor Kt is 0.48 Nm/A, and the peak current of the driver is 15A. The analog input voltage 10V corresponds to 0.64Nm. Select analog channel 2 (AIN2) to control the torque. Fig. 8-14 Schematic diagram of Example 8-8 Calculate U filter according to the offset voltage and dead zone voltage that require settings: U filter 2047 10v 10v U shift U dead (In this example, U dead 0 .5, and U shift 1 ) Result: U filter =1740 Calculate I demand according to the required torque Tdemand : 90 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Tdemand * 2 Kt Result: I demand = 1.89 I demand Calculate Factor according to U filter and I demand : I demand *2048*4096 U filter * Ipeak 1.89 Result: Factor *2048*4096 606 1740*15 Calculate Ana log 2 _ Dead according to the required dead zone voltage: 8191 Analog 2 _ Dead *U dead 10v Result: Ana log 2 _ Dead = 410 Calculate Ana log 2 _ Offset according to the required offset voltage: 8191 Analog 2 _ Offset *U shift 10v Result: Ana log 2 _ Offset =819 Factor The following changes are required on the basis of Example 8-7. Table 8-19 Parameter settings in Example 8-8 d3.26 Analog2_Dead Sets dead zone data for external analog signal 2 d3.27 Analog2_Offset Sets offset data for external analog signal 2 d3.31 Analog_Torque_Factor Sets the proportion between analog signals and output torque (current) d3.00 Store_Loop_Data 1: Storing all configured parameters for the control loop 10: Initializing all parameters for the control loop Set to 410 Set to 819 Set to 2362 Set to 1 8.4Internal Multi-position Control Modes (“1” Mode) In Internal multi-position control mode, we can activate internal set target position though an external signal to control motors. The activation has two preconditions: 1, multi-position control mode can only be activated in Mode 1, it can’t be activated in other modes. 2, At least one of the external input signal is defined as “Internal position control 0”, “Internal position control 1 “ or “Internal position control 2 “, which means at least one address of digital tubes-d3.01 ~ d3.07 is set to “040.0”’, “080.0” or “800.2. “Internal position control 0” , “Internal position control 1” and “Internal position control 2 “, these three signals will be combined into binary codes used to select a target position between “Position 0~7”. Internal position 0 91 Internal position 1 Internal position 2 Corresponding position Position section Corresponding numberic display speed Speed section numberic display KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 0 0 0 Din_Pos0 Din_Speed0_RPM d3.18 0 0 1 Din_Pos1 Din_Speed1_RPM d3.19 0 1 0 Din_Pos2 Din_Speed2_RPM d3.20 d3.40select position section sequence Din_Speed3_RPM number d3.41select position section high bit Din_Speed4_RPM d3.42select position section low bit d3.21 0 1 1 Din_Pos3 1 0 0 Din_Pos4 1 0 1 Din_Pos5 Din_Speed5_RPM d3.45 1 1 0 Din_Pos6 Din_Speed6_RPM d3.46 1 1 1 Din_Pos7 Din_Speed7_RPM d3.47 d3.44 Table 8-20 Internal Multi-position Control Mode Parameter Table Note: In this control mode, “position section X” can be positive or negative, it can be flexibly set; while the corresponding speed must be positive. Other parameters such as acceleration, deceleration, etc, can use the default value; also can be changed through digital tube. Example 8-9: Internal multi-position control mode A motor needs to go eight position sections. In position section 0, it should reach the 5000 pulse location at the speed of 100RPM.In position section 1, it should reach the 15000 pulse location at the speed of 150RPM.In position section 2, it should reach the 28500 pulse location at the speed of 175RPM.In position section 3, it should reach the -105000 pulse location at the speed of 200RPM. In position section 4, it should reach the -20680 pulse location at the speed of 300RPM. In position section 5, it should reach the -30550 pulse location at the speed of 325RPM. In position section 6, it should reach the 850 pulse location at the speed of 275RPM. In position section 7, it should reach the 15000 pulse location at the speed of 460RPM. Table 8-21 Internal Multi-position Control Mode Demand DIN1 The driver is enabled, the motor shaft is locked Driver working mode(invalid 1,valid-3) DIN3 92 DIN4 DIN5 DIN6 DIN6:DIN5:DIN4=0:0:0 DIN6:DIN5:DIN4=0:0:1 DIN6:DIN5:DIN4=0:1:0 DIN6:DIN5:DIN4=0:1:1 DIN6:DIN5:DIN4=1:0:0 DIN6:DIN5:DIN4=1:0:1 Internal position 0 Internal position 1 Internal position 2 Select position and speed in section 0 Select position and speed in section 1 Select position and speed in section 2 Select position and speed in section 3 Select position and speed in section 4 Select position and speed in section 5 DIN6:DIN5:DIN4=1:1:0 Select position and speed in section 6 DIN6:DIN5:DIN4=1:1:1 Select position and speed in section 7 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco DIN6 Activate command ( execute the selected position section) Define the meanings of the input points: Table 8-22 Internal Multi-position Control Mode Configuration Numberic Variable name Configuration way display d3.01 Din1_Function 000.1(Driver enabled) d3.03 d3.04 d3.05 d3.06 Din3_Function Din4_Function Din5_Function Din6_Function 000.4(Set driver mode) 040.0(Internal position control 0) 080.0(Internal position control 1) 800.2 (Internal position control 2) d3.07 Din7_Function 400.0(Activate command) d3.16 Din_mode 0 Set 0001(1)Mode Internal multi-position control mode d3.17 Din_mode 1 Set 0.004 (-4) Mode Pulse-control mode d3.00 Storage parameters 1(Storage configuration parameters) Set position and speed: Table 8-23 Internal Multi-position and Speed Configuration Numberic Variable Name display Relative / Absolute position selection d3.43 d3.40 d3.41 d3.42 d3.18 d3.40 d3.41 d3.42 d3.19 d3.40 d3.41 d3.42 d3.20 93 Set the position section number to 0 Parameters Settings Set to 2F(absolute location) Set to 0(select position section 0) Set the high bit of position section Set to 0 (N*10000) Set to 5000(set the position of Set the low bit of position section section 0 t0 5000) Set to 100 ( set the speed of Set the speed of section 0 section 0 to 100) Set to 1(select position section Set the position section number to 1 1) Set the high bit of position section Set to 1 (N*10000) Set to 15000(set the position of Set the low bit of position section section 1 t0 15000)) Set to 150 ( set the speed of Set the speed of position section 1 section 1 to 150) Set to 2(select position section Set the position section number to2 2) Set the high bit of position section Set to 2 (N*10000) Set to 28500(set the position of Set the low bit of position section section 2 t0 28500) Set the speed of position section 1 Set to 175 ( set the speed of KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco d3.40 Set the position section number to 3 section 2 to 175) Set to 3(select position section 3) Set the high bit of position section Set to 3 (N*10000) Set to 10500(set the position of d3.42 Set the low bit of position section section 3 t0 10500) Set to 200 ( set the speed of d3.20 Set the speed of position section 3 section 3 to 200) d2.10 Acceleration Default 610 rps/s d2.11 Deceleration Default 610 rps/s 1 ( storage configuration d3.00 Storage parameter parameters) Set all these parameters, then: 1. Enable the driver, which means to make the digital input DIN1 high-level. 2. Select the position section, which means to change the electrical level of DIN4,DIN5 and DIN6. 3. Activate instructions and execute the program, which means to make the digital input DIN7 high-level. d3.41 Notice: In multi-position control mode, select location method by setting the different value of the digital tube d3.43.If you choose absolute positioning mode, set it to “F”; if the instructions require immediate updating, set it to “2F”; if you choose relative positioning method, set it to “4F”.To change these parameters successfully, you have to save the value of d3.00,and then restart. 8.5 Internal Multi-speed Control Modes (“-3” or “3” Mode) In this control mode, external input signals are used to activate the internally configured target speed to control the motor. There are two prerequisites for activation: 1. Multi-speed control is available in the “-3” or “3” mode, and is unavailable in other modes. 2. Set d3.28 to 0. In this case, the analog – speed channel is invalid. 3. At least one external input signal DinX_Function defines Bit8 or Bit9. For example, define Din2_Function corresponding to Din2 as 010.0, and Din3_Function corresponding to Din3 as 020.0. In this way, the combination of the two above signals is used to choose any one of Din_Speed0_RPM, Din_Speed1_RPM, Din_Speed2_RPM or Din_Speed3_RPM as the target speed. Table 8-24 Parameters for internal multi-speed control modes Internal Speed Internal Speed Meaning Numeric Valid Object Control 0 Control 1 Display (numeric display (Din_Sys.Bit8) (Din_Sys.Bit9) operation) 0 0 Multi-speed d3.18 control: 0 [rpm] Din_Speed0_RPM 1 0 Multi-speed control d3.19 1 [rpm] Din_Speed1_RPM 0 1 Multi-speed control d3.20 2 [rpm] Din_Speed2_RPM 1 1 Multi-speed control d3.21 3 [rpm] Din_Speed3_RPM Note: If you need to set the target speed precisely, it is required to set Din_Speed0, Din_Speed1, Din_Speed2 and Din_Speed3 with a host computer. The four data units are internal units and are suitable for users who are familiar with drivers. Din_SpeedX_RPM indicates the data after converting Din_SpeedX into the unit of rpm to facilitate users. Conversion involves both the reading and writing processes, and does not require calculation by users. Example 8-10: Internal multi-speed control Requirement: You need to define the digital input ports DIN6 and DIN7 as internal speed control, DIN1 as driver enabling and DIN2 as operation mode control of the driver (the mode is “3” when the driver is valid, and is “-3” when the driver is invalid). For detailed requirements, see Table 8-25. For the setting method, see 94 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Table 7-26. Table 8-25 Requirements on internal multi-speed control DIN6:DIN7=0:0 To execute the multi-step 1 speed (100 rpm) DIN6:DIN7=1:0 To execute the multi-step 2 speed (200 rpm) DIN6:DIN7=0:1 To execute the multi-step 3 speed (300 rpm) DIN6:DIN7=1:1 To execute the multi-step 3 speed (400 rpm) DIN1 To enable the driver, and lock the motor shaft DIN2 To control operation modes of the driver (the mode is “3” when the driver is valid, and is “-3” when the driver is invalid) Table 8-26 Setting methods for internal multi-speed control Numeric Display Variable Name d3.01 Din1_Function d3.02 Din2_Function d3.06 Din6_Function d3.07 Din7_Function d3.16 Din_Mode0 d3.17 Din_Mode1 d3.18 Din_Speed0_RPM d3.19 Din_Speed1_RPM d3.20 Din_Speed2_RPM d3.21 Din_Speed3_RPM d3.00 Store_Loop_Data Setting Method Set to 000.1 (Driver enable) Set to 000.4 (control over operation modes of drivers) Set to 010.0 (internal speed control 0) Set to 020.0 (internal speed control 1) Set to 0.003 (3) mode (speed mode with acceleration/deceleration) Set to 0.003 (-3) mode (instantaneous speed mode) Set to 100 [rpm] Set to 200 [rpm] Set to 300 [rpm] Set to 400 [rpm] Set to 1 8.6 Internal Torque Control Mode (“4” Mode) In the internal torque mode, only the current loop of the driver operates. Set d0.03 (CMD_q target current) parameter directly to obtain the desired target torque. The prerequisite is that d3.30 must be set to 0. In this case, the analog–torque channel is invalid. 8.7 Homing Mode (“6” Mode) 1, Summary To make a system execute positioning in accordance with its absolute positioning, the first step is to define the origin. For instance, as shown in the following XY plane, to navigate to (X, Y) = (100mm, 200mm), you must define the origin of the machine firstly. It’s necessary to define the origin. 95 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 2, Procedure of homing Use the following steps to homing: 1. Set the external I / O parameters, and then save. 2. Set the data for homing, and then save. 3. Execute homing. 3, Configuration of the data for homing Here are simple descriptions of the data for executing homing. 0x607C0020 Home_Offset Home offset 0x60980008 Homing_Method Homing method 0x60990120 Homing_Speed_Switch 0x60990220 Homing_Speed_Zero 0x60990308 Homing_Power_On 0x609A0020 Homing_Accelaration Speed for searching the limit switch Speed for searching the Zero point. Homing when power on Homing acceleration In Homing mode, set the offset relative to the zero point. Select the homing method Set the speed for searching the limit switch which defined as homing signal. Only valid when find Index signal. Every time after power on,it will start homing once. Control the acceleration of homing CD has 27 methods for homing, referring the CANopen’s definition of DSP402. 1st-14th methods use Z signal as homing signal. 17th-30th methods use external signal as homing signal. Method 1: Homing on the negative limit switch and index pulse Using this method, the initial direction of movement is leftward if the negative limit switch is inactive (here shown as low). The home position is at the first index pulse to the right of the position where the negative limit switch becomes inactive. Method 2: Homing on the positive limit switch and index pulse 96 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Using this method, the initial direction of movement is rightward if the positive limit switch is inactive (here shown as low). The position of home is at the first index pulse to the left of the position where the positive limit switch becomes inactive. Methods 3 and 4: Homing on the positive home switch and index pulse Using methods 3 or 4, the initial direction of movement is dependent on the state of the home switch. The home position is at the index pulse to either the left or right of the pint where the home switch changes state. If the initial position is sited so that the direction of movement must reverse during homing, the point at which the reversal takes place is anywhere after a change of state of the home switch. Methods 5 and 6: Homing on the negative home switch and index pulse Using methods 5 or 6, the initial direction of movement is dependent on the state of the home switch. The home position is at the index pulse to either the left or the right of the point where the home switch changes state. If the initial position is sited so that the direction of movement must reverse during homing, the point at which the reversal takes place is anywhere after a change of state of the home switch. 97 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Methods 7 to 14: Homing on the home switch and index pulse These methods use a home switch that is active over only a portion of the travel; in effect the switch has a “momentary” action as the axle position sweeps past the switch. Using methods 7 to 10, the initial direction of movement is to the right, and using methods 11 to 14, the initial direction of movement is to the left, except if the home switch is active at the start of motion. In this case, the initial direction of motion is dependent on the edge being sought. The home position is at the index pulse on either side of the rising or falling edges of the home switch, as shown in the following two diagrams. If the initial direction of movement leads away from the home switch, the drive must reverse on encountering the relevant limit switch. 98 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Methods 15 and 16: Reserved These methods are reserved for future expansion of the homing mode. Methods 17 to 30: Homing without an index pulse These methods are similar to methods 1 to 14, except that the home position is not dependent on the index pulse; it is dependent only on the relevant home or limit switch transitions. For example, methods 19 and 20 are similar to methods 3 and 4, as shown in the following diagram: 99 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 100 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Methods 31 and 32: Reserved These methods are reserved for future expansion of the homing mode. Methods 33 and 34: Homing on the index Method 35: Homing on the current position In this method, the current position is taken to be the home position. Methods -17 and -18: Use the mechanical terminal as reference point 101 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Example 8-11:Using method 7 for homing. Set parameters. Numberic display Parameter Name d3.01 Din1_Function d3.02 Din2_Function d3.03 Din3_Function d3.04 Din4_Function d3.05 Din5_Function d3.06 Din6_Function d3.07 Din7_Function d3.14 Dout4_Function d3.15 Dout4_Function meaning Setting Value 000.1 (Driver enabled) 000.2 (Driver error reset) 000.1: Driver enabled 000.2: Driver error reset 000.4: Operation mode 001.0:Positive limit 002.0:Negative limit 004.0:Origin signal 200.0:Start homing 000.4 (Driver model control) 200.0 (Start homing) 001.0 (Positive limit) 002.0 (Negative limit) 004.0 (Home signal) 004.0 004.0:Index signal appears (Index signal appears) 040.4 040.0:Origin found (origin found) d3.16 Din_Mode0 Select this mode when the input signal is invalid 0.004 (-4) d3.17 Din_Mode1 Select this mode when the input signal is valid 0.003 (-3) 1: Storage all the setting d3.00 Store_Loop_Data At this time, computer software shows: 102 parameters except those of motor 10:Initialize all the setting parameters except those of motor 0001 (1) KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Notice: The positive and negative limits are default to normally closed point. Otherwise, the Panel will alarm and display P.L (positive limit) and N.L (No limit). Only when the alarm is eliminated, the origin control mode can be normally used. Computer monitoring status is: 103 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Set parameters for homing. In common circumstance, only need to set up the model of origin and the rest of the parameters are default. In some case, “Electrify and then find the origin” is set to 1, at the same time the definition-- “Start finding the origin” is eliminated. Start homing. (1). Enable motor, which means the digital input point 1 is set to high-level. The computer motoring picture is shown below: 104 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco (2). Send “Start finding the origin” signal to motor, which means the digital input point 4 is set to high-level. The computer motoring picture is shown below: 105 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Note: “Start finding the origin” signal is a pulse signal, requires only a rise, not need to always be on. If you want to start next time, a rise pulse is enough. (4). After the external find the origin, computer monitoring picture is as follows: 106 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco (5). Driver searches the Z phase signal in mode 7, and ultimately find the origin. Computer monitoring picture is shown as follows: 107 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco At this point, you have completed the origin search function, then the drive position is automatically set to zero, and the current position is default to origin. Computer monitoring picture is as shown: 108 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Chapter 9 Control Performance 9.1 Auto Reverse In this mode,motor will run forward and reverse continuously according to the setting mode.User can set parameters in velocity loop and position loop in this mode.Please make sure auto forward/reverse is allowed in the machine before using this mode and make sure the power of driver can be cut off anytime to advoid accident. Operation procedure for auto reverse: 1:Use KincoServo software to online according to chapter 5. 2:Set speed mode control according to 5.4.1. 3:Click the menu “Driver-Operation mode-Auto Reverse” and set the parameter for auto reverse. Set “Auto_Reverse” as 0 for no control. Set “Auto_Reverse” as 1 for position control.The motor will run between the position “Auto_Rev_Pos” and”Auto_Rev_Neg”.The unit is inc.The speed depends on target velocity. Set “Auto_Reverse” as 3 for time control.The motor will run between time “Auto_Rev_Pos” and”Auto_Rev_Neg”.The unit is ms.The speed depends on target velocity. Following figure shows the parameters need to set.In this figure,the servo will run between -10000 inc and 10000 at speed 100RPM. 109 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 9.2 Driver Performance Tuning Fig. 9-1 Schematic diagram for control loop adjustment As shown in Fig. 9-1, a typical servo system contains three control loops, namely, position loop, velocity loop, and current loop. Current loop are related to motor parameters (optimal parameters of the selected motor are default for the driver and no adjusting is required). Parameters for velocity loop and position loop should be adjusted properly according to load conditions. During adjustment of the control loop, ensure that the bandwidth of the velocity loop is at least twice of that of the position loop; otherwise oscillation may occur. 9.2.1 Manual Adjustment 1. Parameters for velocity loop 110 Numeric Display d2.01 d2.02 Variable Name d2.05 Speed_Fb_N Kvp Kvi Table 9-1 Parameters for velocity loop Meaning Sets the response speed of a velocity loop Adjusts speed control so that the time of minor errors is compensated Reduces the noise during motor operation by reducing the feedback bandwidth of velocity loops (smoothing feedback signals of encoders). When the set bandwidth becomes smaller, the motor responds slower. The formula is F=Speed_Fb_N*20+100. Default Value 100 2 Range 45 0~45 0~32767 0~16384 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco For example, to set the filter bandwidth to "F = 500 Hz”, you need to set the parameter to 20. Proportional gain of velocity loop Kvp: If the proportional gain of the velocity loop increases, the responsive bandwidth of the velocity loop also increases. The bandwidth of the velocity loop is directly proportional to the speed of response. Motor noise also increases when the velocity loop gain increases. If the gain is too great, system oscillation may occur. Integral gain of velocity loop Kvi: If the integral gain of the velocity loop increases, the low-frequency intensity is improved, and the time for steady state adjustment is reduced; however, if the integral gain is too great, system oscillation may occur. Adjustment steps: Step 1: Adjust the gain of velocity loop to calculate the bandwidth of velocity loop Convert the load inertia of the motor into the inertia Jl of the motor shaft, and then add the inertia Jr of the motor itself to obtain Jt = Jr + Jl. Put the result into the formula: Vc_Loop_BW Kvp * I p * Kt * Encoder _ R J t * 204800000* 2 * 2 To calculate the bandwidth of the velocity loop Vc_Loop_BW according to the adjusted the gain of velocity loop Kvp, only adjust Kvi according to actual requirements. Adjust the impact of Kvp and Kvi, as shown in Fig.9-2. For the effect of Kvp adjustment, see the first to the fourth from left of Fig. 9-2. Kvp gradually increases from the first to the fourth from left. The value of Kvi is 0. For the effect of Kvi adjustment, see the first to the fourth from right of Fig. 9-2. Kvi gradually increases from the first to the fourth from right. The value of Kvp remains unchanged. Left 1 Left 2 111 Right 1 Right 2 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Left 3 Right 3 Left 4 Right 4 Fig.9-2 Schematic diagram of gain adjustment of velocity loop Step 2: Adjust parameters for feedback filter of velocity loop During gain adjustment of a velocity loop, if the motor noise is too great, you can properly reduce the parameter Speed_Fb_N for feedback filter of the velocity loop; however, the bandwidth F of the feedback filter of velocity loop must be at least three times of the bandwidth of velocity loop; otherwise oscillation may occur. The formula for calculating the bandwidth of feedback filter of velocity loop is F = Speed_Fb_N*20+100 (Hz). 2. Parameters for position loop Table 9-2 Parameters for position loop Meaning Numeric Display d2.07 Variable Name d2.08 K_Velocity_FF d2.09 K_Acc_FF d0.05 Pc_Loop_BW Sets the bandwidth of the position loops in Hz / Pos_Filter_N Set the average filter Kpp Indicates the proportional gain of the position loop Kpp 0 indicates no feedforward, and 256 indicates 100% feedforward The value is inversely proportional to the feedforward Default Value 1000 Range 256 0~256 7FF.F 32767~10 0 1 0~16384 N/A 1~255 Proportional gain of the position loop Kpp: If the proportional gain of the position loop increases, the bandwidth of the position loop is improved, thus reducing both the positioning time and following errors. However, too great bandwidth may cause noise or even oscillation. Therefore, this parameter must be set 112 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco properly according to loading conditions. In the formula Kpp=103* Pc_Loop_BW, Pc_Loop_BW indicates the bandwidth of the position loop. The bandwidth of a position loop is less than or equal to that of a velocity loop. It is recommended that Pc_Loop_BW be less than Vc_Loop_BW /4 (Vc_Loop_BW indicates the bandwidth of a velocity loop). Velocity feedforward of the position loop K_Velocity_FF: the velocity feedforward of a position loop can be increased to reduce position following errors. When position signals are not smooth, if the velocity feedforward of a position loop is reduced, motor oscillation during running can be reduced. Acceleration feedback of the position loop K_Acc_FF (adjustment is not recommended for this parameter): If great gains of position rings are required, the acceleration feedback K_Acc_FF can be properly adjusted to improve performance. K_Acc_FF I p * Kt * Encoder _ R 250000* 2 * J t * Note: K_Acc_FF is inversely proportional to the acceleration feedforward. Pos_Filter_N is used for average filter of the speed produced by target position.Setting this parameter as N means to average N data. Adjustment procedure: Step 1: Adjust the proportional gain of a position loop. After adjusting the bandwidth of the velocity loop, it is recommended to adjust Kpp according to actual requirements (or directly fill in the required bandwidth in Pc_Loop_BW, and the driver will automatically calculate the corresponding Kpp). In the formula Kpp = 103*Pc_Loop_BW, the bandwidth of the position loop is less than or equal to that of the velocity loop. For a common system, Pc_Loop_BW is less than Vc_Loop_BW /2; for the CNC system, it is recommended that Pc_Loop_BW is less than Vc_Loop_BW /4. Step 2: Adjust velocity feedforward parameters of the position loop. Velocity feedforward parameters (such as K_Velocity_FF) of the position loop are adjusted according to position errors and coupling intensities accepted by the machine. The number 0 represents 0% feedforward, and 256 represents 100% feedforward. 3. Parameters for pulse filtering coefficient Table 9-3 Parameters for pulse filtering coefficient Numeric Variable Meaning Default Range Display Name Value d3.37 PD_Filter Used to smooth the input pulses. 3 1~32767 Filter frequency: f = 1000/(2π* PD_Filter) Time constant: T = PD_Filter/1000 Unit: S Note: If you adjust this filter parameter during the operation, some pulses may be lost. When a driver operates in the pulse control mode, if the electronic gear ratio is set too high, this parameter must be adjusted to reduce motor oscillation; however, if the parameter adjustment is too great, motor running instructions will become slower. 9.2.2 Auto Adjustment (Only for Velocity Loops) Auto adjustment is only available for velocity loops (see Section 8.11 for manual adjustment of position loops) when both forward rotation and reverse rotation of a motor are allowable, and the loadings do not change much during the operation. You can determine the total inertia of motor loadings through gain auto tuning, and then manually enter the desired bandwidth. The driver will automatically calculate appropriate Kvp and Kvi values. The motion curve is in the shape of a sine curve, as shown in Fig. 9-3. 113 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Fig.9-3 Speed curve K_Load represents the internal data that displays the actual inertia of the system. K _ Load I p * Kt * Encoder _ R 62500* 2 * J t In the above formula: Ip represents the maximum peak output current in units of “A”; Kt represents the torque constant of the motor in units of “Nm/Arms”; Encoder_R represents the resolution of a motor encoder in units of “inc/r”; Jt represents the total inertia of the motor and loadings in units of “kg*m^2”. d0.04 Table 9-4 Parameters for controlling gain auto tuning Variable Name Meaning Default Value Tuning_Start Auto tuning starts after the variable is set to 0 11. All input signals are ignored during auto tuning. The variable is automatically changed to 0 after auto tuning is completed. Sets the variable to other values to end auto tuning. Vc_Loop_BW Sets the bandwidth of the velocity loop in 0 Hz. The variable can only be set after auto tuning is performed properly; otherwise the actual bandwidth goes wrong, which causes abnormal working of the driver. If the auto tuning result is abnormal, setting this parameter may also cause abnormal working of the driver. Note: This parameter cannot be applied when auto tuning is unavailable. d2.17 K_Load Indicates loading parameters / d2.21 Sine_Amplitude Proper increase in this data will reduce the tuning error, but machine vibration will become severer. This data can be adjusted 64 Numeric Display d0.06 114 Range / 0~600 20~1500 0 0~1000 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco d2.22 Tuning_Scale d2.23 Tuning_Filter properly according to actual conditions of machines. If the data is too small, the auto tuning error becomes greater, or even causes a mistake It is helpful to reduce the auto tuning time by reducing the data, but the result may be unstable. Indicates filter parameters during auto-tuning 128 0~16384 64 1~1000 Auto tuning is a process where the suitable and stable K_Load value is automatically calculated. In the auto tuning mode, the data of numeric display is automatically switched to the real-time display mode of K_Load data. When K_Load data gradually becomes stable, the driver automatically adjusts Kvp and Kvi data of a velocity loop, so that the actual bandwidth of the velocity loop is 50Hz. When K_Load data becomes stable, the driver automatically stops auto tuning operation; then you need to customize Vc_Loop_BW, representing the desired bandwidth of the velocity ring. Finally, run the test system in the actual environment, and save the parameters. Precautions: Auto tuning applies when both forward rotation and reverse rotation of a motor are allowable, and the loadings do not change much during the operation. When forward rotation or reverse rotation of the motor is not allowable on a device, it is recommended to adjust the parameters manually. During auto tuning operation, pulse signals, digital input signals, and analog signals of the external controller are temporarily unavailable, so safety must be ensured. Before auto tuning operation, it is recommended to properly adjust the Kvp, Kvi and Speed_Fb_N (a feedback filter parameter) values of the velocity loop to prevent visible oscillations when the system works in the speed mode. If necessary, adjust the data of d2.03 notch filter to inhibit resonance. The time for different load tuning varies, and generally a few seconds is required. The auto tuning time can be reduced by presetting the K_Load value to a predicted value that is close to the actual value. Vc_Loop_BW can be written only after successful auto tuning, otherwise the driver may work improperly. After you write the desired bandwidth of the velocity loop in Vc_Loop_BW, the driver automatically calculates the corresponding values of Kvp, Kvi and Speed_Fb_N. If you are dissatisfied with low-speed smoothness, you can manually adjust Kvi. Note that auto tuning does not automatically adjust the data of a notch filter. In the following circumstances, auto tuning parameters should be adjusted: When the friction in a rotation circle of the motor is uneven, it is required to increase the amplitude of d2.21 sine wave to reduce the impacts caused by uneven friction. Note that d2.21 increases when the oscillation amplitude of the loadings increase. If auto tuning lasts for a long time, initial evaluation of the total inertia is available. It is recommended to set K_Load to an evaluation value before auto tuning. If auto tuning is unstable, the stability of auto tuning increases when d2.22 increases properly, but the time for auto tuning slightly increases. In the following conditions, auto adjustment goes wrong. In this case, you can only set parameters manually: The load inertia is featured by great fluctuation. Mechanical connection rigidity is low. Clearances exist in the connection between mechanical elements. The load inertia is too great, while Kvp values are set too low. If the load inertia is too great, K_Load data will be less than 20; if the load inertia is too little, K_Load data will be greater than 15000. 9.3 Oscillation Inhibition If resonance occurs during machine operation, you can adjust a notch filter to inhibit resonance. If resonance frequency is known, you can directly set Notch_N to (BW-100)/10. Note that you need to set Notch_On to 1 to enable the notch filter. If you do not know exactly the resonance frequency, you can firstly set the max value of d2.14 current instruction to a low one, so that the oscillation amplitude is within the acceptable range; then try to adjust Notch_N to check whether resonance disappears. If machine resonance occurs, you can calculate the resonance frequency by observing the waveform of the 115 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco target current with the oscilloscope function of the driver. Table 9-5 Parameters for oscillation inhibition Numeric Variable Name Meaning Display d2.03 Notch_N Notch/filtering frequency setting for a velocity loop, used to set the frequency of the internal notch filter, so as to eliminate the mechanical resonance produced when the motor drives the machine. The formula is F = Notch_N*10 + 100. For example, if the mechanical resonance frequency is F = 500 Hz, the parameter should be set to 40. d2.04 Notch_On Enable or disable the notch filter 0: Disable the notch filter 1: Enable the notch filter 9.4 Debugging Example 9.4.1 Oscilloscope 1.Enter oscilloscope 116 Default Value 45 Rang e 0~90 0 / KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 2.Parameters for Oscilloscope 117 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 9.4.2 Procedure for Parameter Adjustment 1、Velocity Loop Adjustment (1) Adjust Kvp according to the load. ① Set motor running at Auto Reverse mode by position(Operation mode -3),then open oscilloscope and set the parameters to observe the curve.As shown in following figures. ② Adjust Kvp and observe the speed curve.Following figures show the different curve in different Kvp.According to the curve,it shows that the bigger value of Kvp,the faster response of speed. (2) Adjust Kvi according to load. (3) Adjust Speed_Fb_N to reduce system noise. Speed_Fb_N:This parameter is used to reduce system noise.But the bigger value of this parameter,the slower response of system. In Auto Reverse mode,Kvp=40 The oscilloscope is shown as follows:actual speed response is 33.88ms 118 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco In Auto Reverse mode,Kvp=110 The oscilloscope is shown as follows:actual speed response is 10.00ms 119 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 2.Position Loop Adjustment (1) Adjust Kpp. (2)Adjust Vff(K_Velocity_FF) Adjust Vff parameter according to the allowable position error and coupling performance of machine. Normally Vff is 100%.If system doesn’t need high response for position,then this parameter can be decreased to reduce overshoot. (3)Use oscilloscope to observe curve. Set motor running at Auto Reverse mode by time (Operation mode 3),set parameters of oscilloscope as following figure. In Fig.(1) and Fig.(2),Vff is 100%,When Kpp is 30,the response of position loop is faster than the one when Kpp is 10.Meanwhile the following error is also less,but overshoot is bigger. Fig.(3),Kpp is 30,Vff is 50%.Compare with Fig.(2),the following error is bigger,but response becomes slower and there is almost no overshoot. 120 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Internal position mode,target position is 50000 inc. Fig.(1) Kpp=10,Vff=100% The oscilloscope is as following: max. following error is 69 inc. 121 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Fig.(2) Kpp=30,Vff=100% The oscilloscope is as following:max. following error is 53 inc. Fig.(3) Kpp=30,Vff=50% 122 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco The oscilloscope is as following:max. following error is 230 inc. 123 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Chapter 10 Communication FD Servo supports powerful communication capabilities and adopts the control mode based on an object dictionary. All controls come down to the configuration of internal objects. The configuration can be implemented by multiple methods including RS232, RS485 and CANopen. It supports the connection of multiple sites and simultaneous operation of multiple communication ports. Notice: 1.DIN1 is set as driver enable function and DIN3 is set as operation mode control function by default.Before using communication control,it must cancel the functions of these two DIN. 2.There are internal unit and engineering unit.All the parameters use internal unit when using communication control,so it need to convert the unit.About more details about the relationship of the units please refer to Appendix. 3.When using read/write function of SDO of CANopen,RS232 and RS485 communication,make sure there is only one command in the network at the same time,and good communication error handling, etc., in order to avoid communication into an infinite loop. 10.1 RS232 Communication 10.1.1 RS232 Communication Interface The wiring diagram between PC and single FD Servo is as following: PC FD Servo RS232(X3) 2 RxD ---------------------------------- TXD 2 3 TxD ---------------------------------- RXD 3 5 GND --------------------------------- GND 5 The wiring diagram between PC and multiple FD Servo is as following: (D05.15 must be set as 1,and restart driver after setting) FD SERVO Note:1.It is the same way to connect FD Servo to HMI or other controllers.(The PIN definition of HMI or other controllers may be different from PC’s). 2.When using the wiring of multiple FD Servo,all the FD Servo will receive the command at the same time. 124 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 10.1.2 RS232 Communication Parameters LED Display Internal Address Name Store_Loop_Data d5.00 2FF00108 d5.01 100B0008 ID_Com d5.02 2FE00010 RS232_Bandrate d5.15 65100B08 RS232_Loop_Enabl e Other parameters Meaning 1:Store all control parameters except motor parameters 10 : Initialzie all control parameters except motor parameters Station No. of Drivers Note: To change this parameter, you need to save it with the address “d5.00”, and restart it later. Set the baud rate of RS232 port 540 19200 270 38400 90 115200 Note: To change this parameter, you need to save it with the address “d5.00”, and restarts it later. 0:1:1 1:1:N Note:It needs to restart driver after changing this parameter. Data bit = 8 Stop bit = 1 Parity = None Default value 0 1 270 0 Consta nt 10.1.3 Transport Protocol The RS-232C communication of the FD Servo driver strictly follows a master/slave protocol. The host computer can send any data to FD driver. The driver configured with ID No. will calculate such data and return a reply. This transport protocol of RS232 uses a data packet with fixed length of10 bytes. byte 0 ID byte 9 8 byte data CHKS ID is the ID No. of the slave CHKS = - SUM(byte0,…,byte8), CHKS is the lowest byte of the calculation result. The host sends: byte 0 ID byte 9 8 byte host data CHKS When D5.15 is 0,FD Servo sends: byte 0 ID byte 9 8 byte slave data CHKS When D5.15 is 1,FD Servo sends: 125 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco byte 0 ID byte 9 8 byte host data CHKS byte 0 ID byte 9 8 byte slave data CHKS Note: Each 10-byte packet has its own CHKS. If the host sends an ID not existed in the network to the FD Servo driver, no FD Servo driver will make a reply. After the host sends the data correctly, the slave will find the data packets in compliance with its own ID and check the CHKS value. If the checksum does not match, the slave will not make a response. 10.1.3.1 Data Protocol A data protocol is different from a transport protocol. It contains 8 bytes of all 10 bytes of the above RS-232. Definition of CD servo driver internal data complies with the CANopen international standard. All parameters, values and functions are expressed by index and subindex. A:Download. the host sends a command to write values into the objects in the slave, and the host generates an error message when the value is downloaded to a non-existent object. The host sends: CMD Specifies the direction of data transfer and the volume of data. 23(0x16) Sends 4-byte data (bytes 4...7 contain 32 bits) 2b(0x16) Sends 2-byte data (bytes 4, 5 contain 16 bits) 2f(0x16) Sends 1-byte data (bytes 4 contains 8 bits) INDEX Index in the object dictionary where data should be sent SUB INDEX Subindex in object dictionary where data should be sent In all four bytes in data, the lower-order bits are arranged before the higher-order bits. To write 7650 inc into “Target Position” in the slave, the unit of 607A0029 is inc, 7650 is in decimal system, and 1DE2 is in hexadecimal system.Since the length of the object to be written is 4 bytes and the calculation result 1D E2 has only 2 bytes,zero shall be filled to the higher-order bits. Therefore, the final result = 00 00 1D E2. DATA: byte4=E2 byte5=1D byte6=00 byte7=00 Slave responds: RES: Displays slave response: 60(0x16) Data successfully sent 80(0x16) Error, bytes 4…7 contain error cause INDEX 16-bit value, same as that sent by the master SUBINDEX 8-bit value, same as that sent by the master RES Reserved For example: Host sends: 01 23 7A 60 00 E2 1D 00 00 03 (This command is to write data into target position 607A0020) Slave responds: 126 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 01 60 7A 60 00 E2 1D 00 00 C6 Means: 01-Station No. of slave is 1 60-Data successfully sent.And data are saved in byte4…byte5. byte4=E2,byte5=1D,byte6=00,byte7=00 Then,DATA= byte7 byte6 byte5 byte4 = 1DE2(hex)=7650 inc B:Upload. Upload refers to that the master sends a command to read object address in the slave and the master will generate an error if a non-existent target address is uploaded. The host sends: CMD Specifies the direction of data transfer 40(0x16) INDEX 16-bit value SUBINDEX 8-bit subindex RESERVED Bytes 4…7 not used The slave responds: RES Displays slave response: 43(0x16) bytes 4...7 contain 32-bit data 4B(0x16) bytes 4, 5 contain 16-bit data 4F(0x16) byte 4 contains 8-bit data 80(0x16) error, bytes 4…7 contain error cause INDEX 16-bit value, same as that sent by the master SUBINDEX 8-bit value, same as that sent by the maste If the data contains no error, byte 4…byte 7 save the object value read from the slave, with the lower-order bits arranged before the higher-order bits. Correct value = byte7, byte6, byte5, byte4. If there is an error, data contained in these four types is no longer object values read from the slave. For example: Host sends: 01 40 7A 60 00 00 00 00 00 E5 (This command is to read data of target position 607A0020) Slave responds 01 43 7A 60 00 E2 1D 00 00 E3 Means: 01-Station No. of slave is 1 43-Receive 4 bytes of data and save into byte4…byte5. byte4=E2,byte5=1D,byte6=00,byte7=00 Then DATA= byte7 byte6 byte5 byte4 = 1DE2(hex)=7650 inc 10.1.4 RS232 Communication Address of Servo Parameters About the objects of each operation mode please refer to chapter8. 127 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco About common object address please refer to object list in Appendix. About all the communication address please refer to parameters list. About RS232 communication example please refer to Appendix. 10.2 RS485 Communication 10.2.1 RS485 Communication Interface The X2 interface of FD Servo driver supports RS485 and RS422 communication.The wiring diagram is shown in following figure. 10.2.2 RS485 Communication Parameters LED Display d5.01 Name ID_Com RS485_Bandrate Other parameters Meaning Station No. of Drivers Note: To change this parameter, you need to save it with the address “d5.00”, and restart it later. Set the baud rate of RS485 port Note: This parameter must be changed in KincoServo software. Data bit = 8 Stop bit = 1 Parity = None 10.2.3 MODBUS RTU The RS485 interface of FD Servo driver supports Modbus RTU protocol. Modbus RTU protocol format Start(No less than 3.5 Station Function Data CRC characters of No. code messages interval) 1 Byte 1 Byte N Bytes 2 Bytes Function code of Modbus 128 Default Value 1 540 Constant KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 0x03:Read data registers Request format: Station No. Function Code High Byte of Start Address Low Byte of Start Address High byte of Address Length (Word) Low byte of Address Length CRC check (Word) 1 Byte 03 1 Byte 1 Byte 1 Byte 1 Byte Normal response format: Station Function Return data High byte of Low byte of … No. Code length(Bytes) Register 1 Register 1 1 Byte 03 1 Byte 1 Byte 1 Byte … If there is error such as non-exist address,then it will return function code 0x81. 2 Bytes CRC check 2 Bytes For example:Send message 01 03 32 00 00 02 CA B3 Meaning: 01: Station NO. 03: Function code:read data registers 32 00 : Read address starting from 4x3200(Hex).This is the modbus address corresponding to parameter“Status word”(60410010) 00 02:Read 2 words of data CA B3:CRC check. 0x06:Write single data register Request format: Functi High byte of Low byte of Station High Byte Low Byte of on writing writing CRC check No. of Register Register Code value value 1 Byte 06 1 Byte 1 Byte 1 Byte 1 Byte 1 Bytes Response format:If writing successful,then return the same message. If there is error such as address over range,non-exist address and the address is read only,then it will return function code 0x86. For example:Send message 01 06 31 00 00 0F C7 32 Meaning: 01: Station No. 06: Function code,write single WORD 31 00 : Modbus address for writing data.This is the address corresponding to parameter “control word”(60400010) 00 0F: Write data 000F(Hex) C7 32: CRC check. 0x10:Write multiple registers Request format: Station No. Function Code High Byte of Start Address 1 Byte 10 1 Byte Normal respons format: 129 Low Byte of Start Address 1 Byte High byte of Address Length (Word) 1 Byte Low byte of Address Length (Word) 1 Byte Data length (Bytes ) High byte of Data 1 Low byte of Data 1 … CRC check 1 Byte 1 Byte 1 Byte … 2 Bytes KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco High byte Low byte of Address of Address CRC Station No. Length check Length (Word) (Word) 1 Byte 10 1 Byte 1 Byte 1 Byte 1 Byte 2 Bytes If there is error such as address over range,non-exist address and the address is read only,then it will return function code 0x90 Function Code High Byte of Start Address Low Byte of Start Address For example:Send message 01 10 6F 00 00 02 04 55 55 00 08 1A 47 Meaning: 01: Station No. 10: Function code,write multiple WORDs 6F 00: Modbus address for writing data. This is the address corresponding to parameter “Target Velocity”(60FF0020) 00 02: Address length is 2 WORD. 04: Data length is 4 Bytes(2 words) 55 55 00 08:Write data 00085555(Hex) into address. 1A 47: CRC check 10.2.4 RS485 Communication Address of Servo Parameters About the objects of each operation mode please refer to Appendix. About common object address please refer to object list in Appendix.(Not all the objects support RS485) About RS485 communication example please refer to Appendix. 10.3 CANopen Communication CANopen is one of the most famous and successful open fieldbus standards.It has been widely recognized and applied a lot in Europe and USA. In 1992,CiA (CANinAutomation) was set up in Germany,and began to develop application layer protocol CANopen for CAN in automation. Since then, members of CiA developed a series of CANopen products,and applied in a large number of applications in the field of machinery manufacturing such as railway, vehicles, ships, pharmaceutical, food processing etc..Nowadays CANopen protocol has been the most important industrial fieldbus standard EN-50325-4 in Europe The FD series servo supports standard CAN (slave device), strictly follow CANopen2.0A / B protocol, any host computer which support this protocol can communicate with it. FD Servo uses of a strictly defined object list, we call it the object dictionary, this object dictionary design is based on the CANopen international standards, all objects have a clear definition of the function. Objects said here similar to the memory address, we often say that some objects, such as speed and position,can be modified by an external controller, some object were modified only by the drive itself, such as status and error messages. These objects are as following: For example: Index Sub 6040 00 6060 00 607A 00 6041 00 130 Bits 16(=0x10) 8(=0x08) 32(=0x20) 16(=0x10) Attribute Meaning RW Control word RW Operation mode W Target position MW Status word KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco The attributes of objects are as follows: 1. RW:The object can be both read and written. 2. RO:The object can be read only 3. WO:The object can be written only. 4. M:The object can be mapping,similar to indirect addressing. 5. S:The object can be stored in Flash-ROM without lost after power failure. 10.3.1 Hardware Introduction CAN communication protocol describes a way of transmitting information between devices, The definition of CAN layer is the same as the open systems interconnection model OSI, each layer communicates with the same layer in another device, the actual communication takes place adjacent layers in each device,but the devices only interconnect by the physical media of thephysical layer in the model.CAN standard defines data link layer and physical layer in the mode. The physical layer of CAN bus is not strictly required, it can use a variety of physical media such as twisted pair Fibre. The most commonly used is twisted pair signal, sent by differential voltage transmission (commonly used bus transceiver). The two signal lines are called CAN_H and CAN_L. The static voltage is approximately 2.5V, then the state is expressed as a logical 1, also called hidden bit. It represents a logic 0 when CAN_H is higher than the CAN_L, we called it apparent bit,then the voltage is that CAN_H = 3.5V and CAN_L= 1.5V,apparent bit is in high priority. The standard CAN interface is as following figure: CAN_V+ GND Pin 1 2 3 4 5 6 7 8 9 Name NC CAN_L CAN_GND NC CAN_SHLD GND CAN_H NC CAN_V+ Description Reserved CAN_L bus (low dominant ) CAN ground Reserved Optional shield for CAN Optional ground CAN_H bus(high dominant ) Reserved NC ■Note: 1、All CAN_L and CAN_H of slaves connect directly by using series connection, not star connection. 2、There must be connected a 120 ohm resistance in start terminal(master) and end terminal(slave). 3、All FD Servo driver don’t need external 24VDC supply for CAN interface. 4、Please use the shield wires for communication cable,and make good grounding(Pin.3 is advised to grounding when communication is in long distance and high baudrate). 5、The max. distance at different baudrate are shown in following table: 131 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Baudrate 1Mbit/s 800Kbit/s 500Kbit/s 250Kbit/s 125Kbit/s 50Kbit/s 25Kbit/s 10Kbit/s 10.3.2 Software Introduction Distance 25M 50M 100M 250M 500M 600M 800M 1000M 10.3.1.1 EDS EDS(Electronic Data Sheet)file is an identification documents or similar code of slave device,to identify what kind of slave device is(Like 401,402 and 403,or which device type of 402).This file includes all information of slaves,such as manufacturer,sequence No.,software version,supportable baudrate,mappable OD and attributes of each OD and so on,similar to the GSD file for Profibus.Therefore,we need to import the EDS file of slave into the software of master before we configure the hardware. 10.3.1.2 SDO SDO is mainly used in the transmit the low priority object between the devices, typically used to configure and mange the device,such as modifying PID parameters in current loop,velocity loop and position loop,and PDO configuration parameters and so on.This data transmission mode is the same as Modbus,that is it needs reponse from slave when master sends data to slave.This communication mode is suitable for parameters setting,but not for data transmission frequently. SDO includes upload and download.The host can use special SDO instructions to read and write the OD of servo. 10.3.1.3 PDO PDO can transport 8 bytes of data at one time,and no other protocol preset(Mean the content of the data are preset),it is mainly used to transmit data in high frequency.PDO uses brand new mode for data exchange,it needs to define the data receiving and sending area before the transmission between two devices,then the data will transmit to the receiving area of devices directly when exchanging data.It greatly increase the efficiency and ultilization of the bus communication. 132 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco PDO COB-ID COB-ID is a unique way of CANopen communication protocol,it is the short name of Communication Object Identifier. These COB-ID defines the respective transmission levels for PDO, These transport level, the controller and servo will be able to be configured the same transmission level and the transmission content in the respective software.Then both sides know the contents of data to be transferred, there is no need to wait for the reply to check whether the data transmission is successful or not when transfering data. The default ID allocation table is based on the CAN-ID(11 bits) defined in CANopen 2.0A(The COB-ID of CANopen 2.0B protocol is 27 bits),include function code(4 bits) and Node-ID(7 bits) as shown in following figure: Node-ID is defined by system integrators,such setting by the DIP switch on the devices(Like servo’s station No.).The range of Node-ID is 1~127(0 is forbidden). Function Code:The function code for data transmission define the transmission level of PDO,SDO and management message.The smaller the function code,the higher the priority. The allocation table for CAN identifiers in master/slave connection set predefined by CANopen is as follows: Broadcast objects Index of Function code Object COB-ID communication (ID-bits 10-7) parameter in OD NMT Module Control 0000 000H 1005H,1006H, SYNC 0001 080H 1007H TIME SSTAMP 0010 100H 1012H,1013H Reciprocity objects. Index of Function code Object COB-ID communication (ID-bits 10-7) parameter in OD Emergency PDO1(Send) PDO1(Receive) PDO2(Send) PDO2(Receive) PDO3(Send) PDO3(Receive) PDO4(Send) PDO4(Receive) SDO(Send/Server) SDO(Receive/Client) NMT Error Control 0001 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1110 081H-0FFH 181H-1FFH 201H-27FH 281H-2FFH 301H-37FH 381H-3FFH 401H-47FH 481H-4FFH 501H-57FH 581H-5FFH 601H-67FH 701H-77FH 1024H,1015H 1800H 1400H 1801H 1401H 1802H 1402H 1803H 1403H 1200H 1200H 1016H-1017H Note: 1. The smaller the COB-ID,the higher the priority. 2. The function codes of COB-ID in every level are fixed. 3. COB-ID of 00H, 80H, 100H, 701H-77FH, 081H-0FFH are system management format. The COB-ID supported by FD Servo: Send PDO(TXPDO) Send PDO of servo means servo sends out data,and these data are received by PLC.The function codes of send PDO (COB-ID) are as follows: 1、 0x180+Station No. of Servo 2、 0x280+ Station No. of Servo 133 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 3、 0x380+ Station No. of Servo 4、 0x480+ Station No. of Servo Receive PDO(RXPDO) Receive PDO of servo means servo receive data,and these data are sent by PLC.The function codes of receive PDO(COB-ID) are as follows: 1、 0x200+ Station No. of Servo 2、 0x300+ Station No. of Servo 3、 0x400+ Station No. of Servo 4、 0x500+ Station No. of Servo FD Servo is designed according to the standard of CANopen 2.0A protocol,and it also supports CANopen 2.0B protocol.Therefore,if 8 PDOs are not enough,users can define new PDO,for example,set 0x43FH as the communication PDO of Station No.1,but it needs the controllers and servo define PDO by the same rule. PDO transmission types: PDO supports two transmission mode: SYNC: Transmission is triggered by the synchronization message(Transmission type:0-240) In this transmission mode, controller must have the ability to send synchronous messages(The message is sent periodically at a maximum frequency of 1KHz),and servo will send after receiving the synchronous message. Acyclic:Pre-triggered by remote frame,or by specific event of objects speicficed by the equipment sub-protocol.In this mode,servo will send out data as soon as receiving the data of synchronous message PDO. Cyclic:Triggered after sending 1 to 240 SYNC messages.In this mode,servo will send out data in PDO after receiving n SYNC messages. ASYNC(Transmission Type:254/255): Slave sends out message automatically as soon as the data change,and it can define an interval time between two messages which can advoid the one in high priority always sending message.(The smaller number of PDO,the higher its priority) PDO Inhibit Time: Each PDO can define an inhibit time,that is the minimum interval time between two continuous PDO transmission.It is used to advoid the PDO in higher priority always occupying the communication.The inhibit time is 16bit unsigned integer,its unit is 100us. Protection mode(Supervision type) Supervision type is to choose which way master uses to check slave during operation,and check whether slave is error or not and handle the error. Heartbeat message:Slave send message to master cyclically during supervision time.If master hasn’t received the message from slave after heartbeat time,then master will consider slave as error. Message format (0x700+NodeID)+Status Status: 0:Start 4:Stop 5:Run 127:Pre-operational Node Guarding: Slave send message to master cyclically during supervision time.If master hasn’t received the message from slave after supervision time,then master will consider slave as error. The format of master request message: (0x700+NodeID) (No data in this message) Format of slave response message: (0x700+NodeID)+Status: Status: The bit7 of the data is triggered bit.This bit will alternately set to 0 or 1 in the response message.It will be set to 0 at the first request of node guarding.The bit0 ~ bit6 indicate the status of node. Status: 0:Initialization 1:No connection 2.Connection 3:Operational 4:Stop 5:Run 127:Pre-operational Normally standard CAN slave only one protection mode,but FD Servo can support both. 134 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Boot-up process The boot-up process is shown in following figure. Note: ►The letters in the parenthesis means the objects which can used in this status: a. NMT ,b. Node Guard ,c. SDO ,d. Emergency ,e. PDO ,f. Boot-up ► State transition(1-5 are sent by NMT service),NMT command as shown in the parenthesis: 1:Start_Remote_node (0x01) 2:Stop_Remote_Node (0x02) 3:Enter_Pre-Operational_State (0x80) 4:Reset_Node (0x81) 5:Reset_Communication (0x82) 6:Initialization finish,enter pre-operational status and send boot-up message. NMT management message can be used to change the modes.Only NMT-Master node can send NMT Module Control message,and all slave must support NMT Module Control service,meanwhile NMT Module Control message needn’t response.The format of NMT message is as follows: For example, If you want a node in the operational status to return to the pre-operational status,then the controller needs to send following message: 0x000:0x80 0x02 10.3.3 CANopen Communication Parameters LED 135 Internal Name Meaning Default KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Display Address Value d5.00 2FF00108 Store_Loop_Data d5.01 100B0008 ID_Com 2F810008 CAN_Bandrate 1:Save all control parameters except motor parameters 10 : Initialize all control parameters except motor parameters Driver station No. Note:It needs to save and restart driver after changing this parameter. Baudrate of CAN port: Note: It needs to save and restart driver after changing this parameter.This parameter can only set in KincoServo software. 10.3.4 CANopen Communication Address of Servo Parameters About the objects of each operation mode please refer to Appendix. About common object address please refer to object list in Appendix. About all the communication address please refer to parameters list. About CANopen communication example please refer to Appendix. 136 0 1 50 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Chapter 11 Alarm and Troubleshooting 11.1 Alarm Messages Digital flickering on the display indicates that an alarm occurs indicating that the driver is faulty. For details about faults, see Table 11-1 “Fault codes”. A code of the alarm message is represented by a hexadecimal data, and four numeric displays appear. If the driver is faulty, the corresponding bits in the alarm codes are set to “1”. For example, if an encoder is not connected, the 1st and 2nd bits of the faulty code are set to “1”. As a result, “0006” is displayed. Table 11-1 Fault codes 1st bit in numeric display 4th bit in numeric display 2nd bit in numeric display 3rd bit in numeric display (left) (right) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 EEPROM Error Commutation STO Error Over Frequency IIt Error Logic Voltage Following Error Chop Resistor Over Current Low Voltage Over Voltage Over Temperature Encoder Counting Encoder UVW Encoder ABZ Internal A maximum of 7 generated alarms can be stored in the driver. For details, enter the menu of Group F007. Press Enter. The interface of faulty codes is displayed. The errors that you first discovered are those that have occurred most recently. Press ▲ or ▼ to browse the messages of historical alarms. If the decimal point at the lower right corner in the second bit of the numeric display is on, it indicates that the earliest alarm message is just browsed; if the decimal point at the lower right corner in the third bit of the numeric display is on, it indicates that the latest alarm message is just browsed. For details on error messages, you need to access PC software via a communication port to check the working status of the driver when an error occurs. Here are some messages of the driver for your reference: 1. Error codes; 2. Bus voltage when an error occurs; 3. Motor speed when an error occurs; 4. Motor current when an error occurs; 5. Driver temperature when an error occurs; 6. Working mode of the driver when an error occurs; 7. Accumulated working time of the driver when an error occurs; 137 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 11.2 Alarm Causes & Troubleshooting Alarm code FFF.F /800.0 000.1 000.2 000.4 Alarm Information No motor configured Internal Encoder ABZ Encoder UVW Encoder Counting 000.8 Encoder Error 000.6 001.0 Over Temperature Over Voltage 002.0 The power tube in the driver is faulty, or short circuit occurs on the phase line of the motor. Chop Resistor The actual power of brake resistor is larger than rated power Control loop parameters setting problem. Overload or block. Encoder signal problem. 020.0 Logic Voltage IIt Error 080.0 Over Frequency 100.0 400.0 STO Error Commutation EEPROM Error 800.0 888.8 138 The bus voltage of the driver exceeds the allowable range. Over Current Following Error 200.0 ABZ and UVW signals of the encoders incur error simultaneously. The driver temperature exceeds 83°C. The voltage of the driver bus is below the allowable range. 008.0 040.0 There is no motor type set in servo driver Internal problem The ABZ signal cable is disconnected. The UVW signal cable is disconnected. Interferences are suppressed. Encoder cable problem Low Voltage 004.0 010.0 Alarm Cause Driver abnormal working states The logic voltage is lower than 18V. Control loop parameters setting problem. Overload or block. The input pulse frequency exceeds the allowable maximum value. STO Error UVW signal of encoder cable problem Because of updating firmware. Driver internal problem. Logic power supply problem. Driver internal problem. Troubleshooting Set the motor type in d4.01. Please contact manufacturer Check the cable. Check the cable. Check encoder cable. Remove interference(Such as connect the motor cable to SHIELD terminal etc.) Check the cable. Check whether the selected driver has enough power. Check the input voltage,or determine whether a braking resistor is connected. Check the input power. Power on AC first,then power DC. Reduce deceleration. Check motor wires. If the motor works properly, it can be judged that faults occur on the power tube in the driver. Change brake resistor. Set VFF (d2.08) as 100%,increase kpp(d2.07) and kvp(d2.01). Choose bigger power motor or check whether the load is blocked. Check the encoder cable. Check the logic power supply 24V. Increase kvp(d2.01). Choose bigger power motor or check whether the load is blocked. Check the input pulse frequency and the maximum permissible value of the frequency.(d3.38) 。 Check the wiring according to Chapter 3.4. Check encoder cable. Initialize all control parameters and save,then restart driver. Contact manufacturer. Check 24VDC power supply. Contact manufacturer. KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Chapter 12 Appendix Appendix 1 Instructions of operation mode via Communication 1. Position mode(Mode 1) Take this mode for example: In the coordinate system shown below, the red arrow indicates the current position = 450. If it is defined as absolute motion, when the target position is set to 700, the motor will move to the position of coordinate = 700; if it is defined as relative motion, when the target position is set to 700, the motor will move to the position of coordinate = 1150. Fig.1 Absolute/Relative positioning In mode 1, the following objects have to be defined : CANopen Address Modbus Value Meaning Address 60600008 0x3500 1 Set as position mode 60810020 0x4A00 User setting Profile velocity 60830020 0x4B00 User setting Acceleration 60840020 0x4C00 User setting Deceleration 607A0020 0x4000 User setting Target position 60400010 0x3100 2F -> 3F Start absolute positioning 4F -> 5F Start relative positioning 103F Start absolute positioning while target position change 105F Start relative positioning while target position change More details please refer to “Mode and Control” and “Target Object” in Appendix. About position mode controlled by communication,please refer to communication example in Appendix. 2. Speed Mode(Mode -3 or 3) Mode 3 implements velocity control over the motor. The operation curve consists of three sequences: acceleration, uniform velocity, and deceleration, as shown below. The acceleration time can be calculated on the basis of initial velocity, uniform velocity, and acceleration velocity. Vt=Vo+at Vt-Uniform velocity Vo-Initial velocity a - Acceleration or deceleration t - Acceleration time 139 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco S=Vot + (1/2) at2 S-Acceleration displacement In mode -3, when a new value is assigned to the target velocity, the motor will run at the new velocity immediately, without a definable acceleration/deceleration as described in mode 3. In speed mode, the following objects have to be defined: Modbus Value Meaning CANopen 地址 Address 60600008 0x3500 3 or -3 Set as speed mode 60FF0020 0x6F00 User setting Target velocity 60830020 0x4B00 User setting Acceleration 60840020 0x4C00 User setting Deceleration 60400010 0x3100 F Start running More details please refer to “Mode and Control” and “Target Object” in Appendix. About position mode controlled by communication,please refer to communication example in Appendix. 3. Master-slave mode(Mode -4) In this mode, the movement of the motor is directly controlled by the external encoder, pulse/direction, CW/CCW pulse signal from the X1 interface of the drive. If the system receives signal from the external encoder, set the drive to master/slave mode. The drive will serve as the slave and the motor shaft will be the slave shaft to follow the encoder master shaft signal of the X1 interface to perform the following movement. The velocity rate of the following movement can be set by the electronic gear ratio. In mode -4, the following objects have to be defined: CANopen Modbus Value Meaning Address Address 60600008 0x3500 -4 Set as master-slave mode 25080110 0x1910 User setting Factor of electronic gear 25080210 0x1920 User setting Divider of electronic gear User setting Pulse mode 0...CW/CCW mode 1... Pulse/Direction mode 25080310 0x1930 2...Incremental encoder mode Note:This parameter must save after change. 60400010 0x3100 F Start running More details please refer to “Mode and Control” , “Target Object” and “Master-slave mode” in Appendix. 4.Torque Mode(Mode 4) In this mode, the motor will output at constant torque. The output torque depends on the value of target 140 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco torque.The conversion formula is Tdemand Kt * I demand 2 , K t is torque constant,users can find it in the catalog. I demand is peak current. In mode 4, the following objects have to be defined: CANopen Modbus Value Address Address 60600008 0x3500 -4 60710010 0x3C00 User setting 60730010 0x3D00 User setting User setting 60800010 0x4900 Meaning Set as torque mode Target torque Max. current Max. speed 60400010 0x3100 F Start running More details please refer to “Mode and Control” and “Target Object” in Appendix. Warning: Before locking the motor shaft, pay attention to the drive. Because it has constant torque output, the motor velocity is only restricted by the value of target torque. Make sure the load is correctly installed and in normal operation before any operation. Remember to set the maximum velocity. 5. Homing mode(Mode 6) To make a system execute positioning in accordance with its absolute positioning, the first step is to define the origin. For instance, as shown in the following XY plane, to navigate to (X, Y) = (100mm, 200mm), you must define the origin of the machine firstly. It’s necessary to define the origin. In mode 6, the following objects have to be defined: CANopen Modbus Value Address Address 60600008 0x3500 6 607C0020 0x4100 User setting 60980008 0x4D00 User setting 60990120 User setting 0x5010 60990220 609A0020 60400010 0x5020 0x5200 0x3100 User setting User setting F->1F Meaning Set as homing mode Home offset Homing method Homing speed for searching home signal Homing speed for searching index signal Homing acceleration Start running More details about homing method please refer to homing methods in Appedix. 141 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 6. Driver Status Display FD Servo driver uses object 60410010(Modbus address is 0x3200) to indicate the current status of driver.The definitions of every bit are as following: bit Definition Meaning Value 0 Ready to Switch on Ready to switch on 60410010=0x0001 1 Switched On Already switched on 60410010=0x0002 2 Operation Enable Operation enable 60410010=0x0004 3 Fault Driver fault 60410010=0x0008 4 Voltage Disable Voltage output disable 60410010=0x0010 5 Quick Stop Emergency stop 60410010=0x0020 6 Switch On Disable Switch on disable 60410010=0x0040 7 Warning Warning 60410010=0x0080 8 Manufacturer specific 1 Reserved 60410010=0x0100 9 Reserved 1 Reserved 1 60410010=0x0200 10 Target Reached Target position reach 60410010=0x0400 11 Internal Limit Active Internal limit active 60410010=0x0800 12 Setp.Ach./v=0/Hom.att. Pulse response 60410010=0x1000 13 Foll.Err./Res.Hom.Err. Following 60410010=0x2000 error/Reference error 14 Commutation Found Commutation found 60410010=0x4000 15 Reference Found Reference found 60410010=0x8000 Appendix 2:Example for CANopen Communication 1.Canopen communication between Kinco F1 PLC and FD Servo 1.1 Wiring diagram F1 PLC CAN port FD CAN port (X4) CAN_L 2 ---------------------------------- CAN_L 2 CAN_H 7 ---------------------------------- CAN_H 7 ■Note: 1.It must use series connection for multiple slaves. 2.CAN1 and CAN2 of F1 PLC are separately,can be used at the same time. 3.There are terminal resistors in PLC which set by DIP switch.Therefore,it needs a 120ohm terminal resistor in the end of the communication cable(In the last slave). 1.2 Parameter setting. About the settings of FD parameters such as baudrate and station No.,please refer to the chapter of CANopen. 1.3 Software program (1)Create new project,select Kinco F122-D1608T and click OK. 142 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco (2)Select program language according to your habit.Then click OK. (3)Select “Resources” option and click “PLC Configuration”. 143 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 144 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco (4)Click “Extras->add configuration file” to add EDS file of FD Servo. (5)There are two CAN ports in F1 PLC.Both of them can be used as master. Set baudrate and Node-ID for CAN port.If you need synchronous message,please click “activate” ,then set “Com.Cycle period” and “Sync.COB-ID”. (6) Right click CAN port and select “Append Subelement->FD driver” to add slaves.Then set parameters such as Node ID,Nodeguarding,RX-PDO and TX-PDO. 145 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco (7)Configure PDO objects according to the requirement. 146 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco (8)After configure all the parameters,there will be all the registers corresponding to all the OD as shown in following figure.For example,the register for Controlword is QW4,and the register for Statusword is IW1.8. (9)Configure other slaves according to procedure above.Then we can start to program.In the program,we can use the register directly or define gloable variables. 147 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco (10)The program is as following figure.More details please refer to the chapter of operation mode.After creating communication between F1 PLC and servo,it needs to set a initial value 6 to the object “Controlwrod”,or other command can’t be effective in servo. If the objects are not in the EDS file or not commonly use,then we can use SDO to read and write these ojectes,as shown in following figure. 148 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 2.CANopen Communication between FD Servo and Peak CAN. Peak company has many kinds of CAN adapter such as ISA,PCI,USB-CAN and so on.This example is to use PCAN-USB connected to FD Servo. 2.1 Wiring Master Slave 1 Slave 2 ----Slave N PCAN_USB CAN 口 FD X4 port FD X4 port FD X4 port 2 CAN_L 2CAN_L 2CAN_L 2CAN_L 7 CAN_H 7CAN_H 7CAN_H 7CAN_H It needs to add a 120-150 ohm resistor between PIN2 and PIN7 in the terminal(Slave N). 2.2 Set the communication parameters such as baudrate,ID according to FD Servo.Then open PCAN-VIEW(Software for PCAN-USB) to send and receive data. Following figure is the example to send command to set 6040 as 3F.The lower part of the figure is to send data,the upper part of the figure is to receive data. 149 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Following is the example about sending and receiving messages for different operation mode.(The sataion No. is 1) Homing mode(The controlword should change from F to 1F) Internal Address 6040001 0 6060000 8 6098000 8 6099012 0 6099022 0 Name Setting value Control word F Operation mode 6 Homing method 33 Velocity for searching limit switch Velocity for searching phase-N signal 6040001 Control word 0 601 40 41 60 00 00 00 00 00 found. Message(ID=1) Note 601 2B 40 60 00 0F 00 581 60 40 60 00 0F 00 601 2F 60 60 00 06 00 581 60 60 60 00 06 00 601 2F 98 60 00 21 00 581 60 98 60 00 21 00 200RPM 601 23 99 60 01 55 55 08 00 581 60 99 60 01 55 55 08 00 150RPM 601 23 99 60 02 00 40 06 00 581 60 99 60 02 00 40 06 00 DEC=[(RPM*512*Encode r_resolution)/1875] 601 2B 40 60 00 1F 00 581 60 40 60 00 1F 00 Read status word,C037 means reference 1F Position mode(Control word should change from 2F to 3F for absolute positioning,and change from 4Fto5F for relative positioning.103F or 105F means activate immediately when position change.) Internal Setting Name Note Message(ID=1) Address value 6040001 601 2B 40 60 00 0F 00 Control word F 0 581 60 40 60 00 0F 00 6060000 601 2F 60 60 00 01 00 Operation mode 1 8 581 60 60 60 00 01 00 DEC=[(RPM*512*Encode r_resolution)/1875] 607A002 601 23 7A 60 00 50 C3 00 00 Target velocity 50000inc 0 581 60 7A 60 00 50 C3 00 00 6081002 601 23 81 60 00 55 55 08 00 Profile velocity 200RPM 0 581 60 81 60 00 55 55 08 00 Default 6083002 value Acceleration NULL 0 610.352r ps/s Default 6084002 value Deceleration NULL 0 610.352r ps/s 2F(Absol ute 601 2B 40 60 00 2F 00 positionin 581 60 40 60 00 2F 00 DEC=[(RPS/S*65536*En g) coder_resolution)/1000/ 4000] 3F(Absol ute 601 2B 40 60 00 3F 00 positionin 581 60 40 60 00 3F 00 6040001 g) Control word 0 4F(Relati ve 601 2B 40 60 00 4F 00 positionin 581 60 40 60 00 4F 00 g) 5F(Relati 601 2B 40 60 00 5F 00 ve 581 60 40 60 00 5F 00 positionin 150 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco g) 601 40 41 60 00 00 00 00 00 position reach. Read status word.D437 means target Speed mode Internal Address 6060000 8 60FF002 0 6040001 0 Name Setting value Operation mode 3 Target velocity 150RPM Control word F 6083002 0 Acceleration 6084002 0 Deceleration Default value 610.352r ps/s Default value 610.352r ps/s Message(ID=1) 601 2F 60 60 00 03 00 581 60 60 60 00 03 00 601 23 FF 60 00 00 40 06 00 581 60 FF 60 00 00 40 06 00 601 2B 40 60 00 0F 00 581 60 40 60 00 0F 00 NULL Note DEC=[(RPM*512*Encode r_resolution)/1875] DEC=[(RPS/S*65536*En coder_resolution)/1000/ 4000] NULL Note:All the data are Hexadecimal format when using communication. Appendix 3:Example for RS485 Communication 1.Modbus Communication Between FD Servo and Kinco HMI (1) HMI control single FD Servo. a.Wiring diagram b. Parameters setting It needs to choose Modbus RTU in HMI software,the communication parameters are as following figure.The PLC station No. must be set the same as the ID of FD Servo. 151 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco c. Address setting It needs to use address type 4X in HMI program(All the objects of FD Servo are corresponding to 4X).According to Modbus address of objects in the Common Object List,the Modbus address of the object “Target velocity”(60FF0020) is 0x6F00,its decimal value is 28416.When we use this address in HMI,we need to add 1,so in HMI the address for “Target velocity” is 28417 as shown in following figure. 152 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco (2)HMI control multiple FD Servo a、Wiring diagram 153 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco b. Parameter setting The parameters setting in HMI is the same as above example,the difference is to set different station no. for different servo.In the attribute of components in HMI,it needs to select the PLC No. for different servo.(The PLC No. is not the servo station No.,as shown in the figure above,PLC0:2 means the PLC No. is 0,and station No. is 2) 2. Modbus Communication Between FD Servo and Siemens S7-200 (1)Wiring diagram (2)Parameter setting. About the parameter setting of FD Servo please refer to Chapter 10.2.The default parameters are Modbus RTU,19200,8,None,1. In the software of S7-200 PLC,there is a library function used to set communication parameters as shown in following figure. 154 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco (3)Program It needs to use the Modbus function (MODBUS_MSG) to send and receive data.The descriptions of Modbus function are shown in following figure. (4)Example descriptions S7200 plc Inputs Function I0.0 Write 60600008=1 I0.1 Wirte 607A0020=10000 I0.2 Write 60810020=1000rpm I0.3 Write 60400010=0x4F first,then 0x5F I0.4 Read 60630020 I0.5 Read 60410010 155 Description Set as position mode Set the target position Set the profile velocity Start relative positioning Read the actual position Read the status word KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Appendix 4:Example for RS232 Communication 1.Communication between FD Servo and Kinco HMI. Kinco MT4000 and MT5000 series HMI can communicate with RS232 port of FD Servo.Users can set internal parameters of FD Servo and display the status of FD Servo.Kinco HMI can communicate with single FD Servo,and also can communicate with multiple FD Servo via RS232. (1) HMI control single FD Servo a.Wiring diagram b. Communication parameters setting It needs to choose Kinco Servo Series driver in HMI.The parameters setting are shown in following figure. 156 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco c. Address setting There are three address types in HMI software which are corresponding to the data length of the objects in FD Servo.These address types are 08(8 bits),10(16 bits) and 20 (32 bits).The format of the address is Index.Subindex.Following figure is an example for using object 60FF0020(Target velocity) (2)HMI controls multiple FD Servo (D05.15 must set as 1) a、Wiring diagram 157 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco b. Parameters setting The parameters setting in HMI is the same as above example,the difference is to set different station no. for different servo.In the attribute of components in HMI,it needs to select the PLC No. for different servo.(The PLC No. is not the servo station No.,as shown in the figure above,PLC0:1 means the PLC No. is 0,and station No. is 1) 158 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Appendix 5: Use KincoServo software to import and export driver parameters. Export: It means to upload the parameters from driver and save in PC. 1.Select the Menu->Extend->Read Driver Config; 2.Open the window as the following picture: 3.Click the Open File, pop up a dialog box like that: 159 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 4.Select the export.cdo, click the Open, the parameters will be listed in the window, and then click the Read, and values of parameters will be shown in following the window: 5.At last, choose the Save, and input the file name, so the data in driver is uploaded. Import: It means to download the parameters into servo driver. 1.Select the Menu->Extend->Write Driver Config: 160 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 2.Open the window as the following picture. 3.Click the Open File, then pop up a dialog window to select file. 4.Select one of the file that needed to be download to driver. For example we choose Motor-test.cdi, Click Open. The parameters and their values in this file will be shown in the window: 161 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 5.Then click the Write, so the parameters are downloaded to driver. After that do not forget to click Save Parameter, then the parameters are saved in driver. Appendix 6: Conversion between engineering unit and internal unit of common objects. There are engineering unit and internal unit for some internal objects in FD Servo.When driver is controlled by communication,some objects use internal unit,therefore it needs to convert the unit.For example,the engineering unit for speed is RPM,and the internal unit is dec.Their conversion formular is 1RPM=2730dec(Resolution of encoder is 10000).Suppose to set speed as 10 RPM,then you need to send data 27300dec to the driver when using communication control. Following table is the list of common conversion unit. Parameter Name Engineerin Internal Conversion Fomular g Unit Unit Velocity RPM dec dec=[(RPM*512*Encoder_resolution)/1875] Acceleration r/s*s dec dec=[(RPS/S*65536* Encoder_resolution)/4000000] Kpp hz dec 1 hz= 100dec K_Velocity_FF % dec 100%=256dec Notch_N hz dec Hz=dec*45+100 Speed_Fb_N hz dec Hz=dec*20+100 Current A dec 1 Arms=1.414 Ap=105dec 162 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Appendix 7: Common Objects List Based on the data communication protocols described in Chapter 10,all parameter values are transferred in hexadecimal data. In the later sections of this document, we adopt the hexadecimal system and use Index (16-bit index) and Subindex (8-bit subindex) to represent the register addressing. The digit 08 indicates the register will store data up to 1 byte, and the digit 10 indicates that the register will store data up to 2 bytes, and the digit 20 indicates the register will store data up to 4 bytes. It also covers the storage digits and read/write property of the register, read or write flag (RW), read-only or write-only flag (RO, WO), and mapping flag (M). Modes and Control: Index Subindex Bits 6040 00 6041 6060 163 Command Type RW Unit Descriptions 10 Modbus Address 0x3100 bitcode 00 10 0x3200 RO bitcode 00 08 0x3500 WO number Use control word to change status of drive =>machine state 0x06 Motor power off 0x0F Motor power on 0x0B Quick stop, load tops-voltage switched off 0x2F-3F Start absolute positioning immediately 0x4F-5F Start relative positioning immediately 0x103F Start absolute positioning while target position changes. 0x105F Start relative positioning while target position changes 0x0F-1F Start homing 0X80 Clear internal error. Status byte shows the status of drive bit0:ready to switch on bit1:switch on bit2:operation enable bit3:falt bit4:Voltage Enable bit5:Quick Stop bit6:switch on disable bit7:warning bit8:internal reserved bit9:reserved bit10: target reach bit11: internal limit active bit12: Step.Ach./V=0/Hom.att. bit13: Foll.Err/Res.Hom.Err. bit14: Commutation Found bit15: Referene Found Operation modes: 1 Positioning with position loop 3 Velocity with position loop -3 Velocity loop (immediate velocity mode) -4 Master/slave or pulse/direction control mode 6 Homing 7. CANOPEN based motion interpolation KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Measurement data: Index Subindex Bits 6063 606C 00 00 6078 60FD 20 20 Modbus Address 0x3700 0x3b00 Command Type RO RO Unit Descriptions Actual position value Actual velocity value RO inc DEC=[(RPM*51 2*Encoder_res olution)/1875] number 00 10 0x3E00 00 20 0x6D00 RO bitcode Actual current value Status words for digital inputs bit0: Negative limit signal status bit1: Positive limit signal status bit2: Home signal status bit3: Hardware lock signal status Target object: Index Subindex Bits Modbus Address Command Type Unit 607A 00 20 0x4000 RW inc 6081 00 20 0x4A00 RW 6083 00 20 0x4B00 RW 6084 00 20 0x4C00 RW 60FF 00 20 0x6F00 RW 6071 00 10 0x3C00 RW 6073 00 10 0x3D00 RW 6080 00 20 0x4900 RW,M RPM Descriptions DEC=[(RPM*51 2*Encoder_res olution)/1875] DEC=[(RPS/S* 65536*Encoder _resolution)/40 00000] DEC=[(RPM*51 2*Encoder_res olution)/1875] 1Arms=1.414 Ap=105dec Target position in operation mode 1, shift to demand position if control word starts motion Maximum velocity of trapezium profile in mode 1 Acceleration of the trapezium profile Default value:610.352rps/s Deceleration of trapezium profile Default value:610.352rps/s Target velocity in mode 3, -3, or 4 Target current Maximum current Maximum velocity. Actual velocity in mode 4. Maximum velocity in other mode. Multiple position,multiple speed. Index Subindex Bits Modbus Address Command Type Unit Descriptions 2020 01 20 0x0C10 RW DEC Multiple position control 0 2020 02 20 0x0C20 RW DEC Multiple position control 1 2020 03 20 0x0C30 RW DEC Multiple position control 2 2020 04 20 0x0C40 RW DEC Multiple position control 3 2020 10 20 0x0D00 RW DEC Multiple position control 4 164 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 2020 11 20 0x0D10 RW DEC Multiple position control 5 2020 12 20 0x0D20 RW DEC Multiple position control 6 2020 13 20 0x0D30 RW DEC Multiple position control 7 2020 05 20 0x0C50 RW RPM Multiple speed control 0 2020 06 20 0x0C60 RW RPM Multiple speed control 1 2020 07 20 0x0C70 RW RPM Multiple speed control 2 2020 08 20 0x0C80 RW RPM Multiple speed control 3 2020 14 20 0x0D40 RW RPM Multiple speed control 4 2020 15 20 0x0D50 RW RPM Multiple speed control 5 2020 16 20 0x0D60 RW RPM Multiple speed control 6 2020 17 20 0x0D70 RW RPM Multiple speed control 7 Performance object Index Subindex Bits Modbus Address Command Type Unit 6065 00 20 0x3800 RW,M inc 6067 00 20 0x3900 RW,M inc 607D 01 20 0x4410 RW,M inc 607D 02 20 0x4420 RW,M inc Descriptions Maximum following error at which the drive generates an alarm Default value 10000inc Position reach window position range for “target reached” flag Default value 10inc Soft positive limit Soft negative limit. (if both are zero, there is no limit) Homing Index Subindex Bits 08 20 20 Modbus Address 0x4D00 0x5010 0x5020 Command Type RW RW RW 6098 6099 6099 00 01 02 609A 00 20 0x5200 RW 607C 00 20 0x4100 RW Velocity loop object: 165 Unit Descriptions integer DEC=[(RP M*512*Enc oder_resolu tion)/1875] DEC=[(RPS /S*65536*E ncoder_res olution)/400 0000] inc Homing methods Velocity for searching limit switch Velocity for searching phase-N signal Acceleration Home offset KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Index Subindex Bits Modbus Address Command Type Unit 60F9 01 10 0x6310 RW inc/s 60F9 02 10 0x6320 RW integer 60F9 05 10 0x6350 RW integer Bits Modbus Address Command Type Unit Descriptions VC_KP proportional gain of velocity loop 50 soft gain 200 hard gain VC_KI integral gain of velocity loop 0 no correction of transient deviations 1 default value 2 strong correction, can cause oscillation Speed feedback filter Position loop object: Index Subindex 60FB 01 10 0x6810 RW 60FB 02 10 0x6820 RW 60FB 03 10 0x6830 RW 60FB 05 10 0x6850 RW unsig ned integ er integ er integ er Descriptions PC_KP proportional value of position loop, for example: 1000 default value, soft correction 3000 value for middle performance 8000 good performance value, with low following error, high position stiffness Velocity feedforward Acceleration feedforward Smooth filter Pulse input parameters: Index Subindex Bits Command Type RW Unit Descriptions 10 Modbus Address 0x1910 2508 01 integer 10 0x1920 RW unsigned Numerator of electronic gear ratio Denominator of electronic gear ratio 2508 02 2508 03 08 0x1930 RW integer 2508 04 20 0x1940 RW inc 2508 05 20 0x1950 RW inc 166 Pulse mode control 0...CW/CCW 1...Pulse/Direction 2...Incremental encoder 10..CW/CCW(RS422 type) 11..Pulse/Direction(RS422 type) 12.. Incremental encoder (RS422 type) Note:0,1,2 are used for PIN4,5,9,10,14,15 of Master_Encoder interface,they are TTL signal. 10,11,12 are used for PIN6,7,8,11,12,13,they are differential signal. Input pulse amount before electronic gear. Execute pulse amount after electronic gear KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 2508 06 10 0x1960 RW DEC Filter for pulse input 2508 0C 10 0x19C0 RW pulse/mS Pulse speed of master 2508 0D 10 0x19D0 RW pulse/mS Pulse speed of slave Storage parameters: Index Subindex Bits Modbus Address Command Type Unit 2FF0 01 08 0x2910 RW unsign ed 2FF0 03 08 0x2930 RW unsign ed Descriptions 1:Save all control parameters 10:Initialize all control parameters. Note : Only for control parameters,exclude motor parameters. 1:Save motor parameters Input and output parameters: Index Subindex Bits 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 03 04 05 06 07 08 09 1D 0F 10 11 12 13 1E 1F 2010 2010 167 Command Type RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW Unit Descriptions 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Modbus Address 0x0830 0x0840 0x0850 0x0860 0x0870 0x0880 0x0890 0x09D0 0x08F0 0x0900 0x0910 0x0920 0x0930 0x09E0 0x09F0 unsigned unsigned unsigned unsigned unsigned unsigned unsigned unsigned unsigned unsigned unsigned unsigned unsigned unsigned unsigned 0A 10 0x08A0 RO bitcode 14 10 0x0940 RO bit code Function definition of digital input 1 Function definition of digital input 2 Function definition of digital input 3 Function definition of digital input 4 Function definition of digital input 5 Function definition of digital input 6 Function definition of digital input 7 Function definition of digital input 8 Function definition of digital output 1 Function definition of digital output 2 Function definition of digital output 3 Function definition of digital output 4 Function definition of digital output 5 Function definition of digital output 6 Function definition of digital output 7 Status of digital input bit0:Din1 bit1:Din2 bit2:Din3 bit3:Din4 bit4:Din5 bit5:Din6 bit6:Din7 bit7:Din8 Status of digital output bit0:Dout1 bit1:Dout2 bit2:Dout3 bit3:Dout4 bit4:Dout5 bit5:Dout6 bit6:Dout7 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 2010 01 10 0x0810 RW bitcode 2010 0D 10 0x08D0 RW bitcode 2010 02 10 0x0820 RW bitcode 2010 0E 10 0x08E0 RW bitcode Error code: Index Subindex 2601 168 00 Bits 10 Modbus Address 0x1F00 Command Type RO Polarity of digital input 0:Normally-open;1:Normally-close bit0:Din1 bit1:Din2 bit2:Din3 bit3:Din4 bit4:Din5 bit5:Din6 bit6:Din7 bit7:Din8 Default value is FF Polarity of digital output 0:Normally-open;1:Normally-close bit0:Dout1 bit1:Dout2 bit2:Dout3 bit3:Dout4 bit4:Dout5 bit5:Dout6 bit6:Dout7 Default value is FF Simulation of digital input bit0:Din1 bit1:Din2 bit2:Din3 bit3:Din4 bit4:Din5 bit5:Din6 bit6:Din7 Simulation of digital output bit0:Dout1 bit1:Dout2 bit2:Dout3 bit3:Dout4 bit4:Dout5 bit5:Dout6 bit6:Dout7 Unit Descriptions unsigne d Current error code: bit0:Internal bit 1:Encoder ABZ bit 2:Encoder UVW bit 3:Encoder counting bit 4:Over temperature bit 5:Over voltage bit 6:Low voltage bit 7:Over current bit 8:Chop resistor bit 9:Following error KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco bit 10:Logic voltage bit 11:IIt error bit 12:Over frequency bit 13:Reserved bit 14:Commutation bit 15:EEPROM 2610 00 10 / RO 2611 00 10 / RO 2612 00 10 / RO 2613 00 10 / RO 2614 00 10 / RO 2615 00 10 / RO 2616 00 10 / RO 2617 00 10 / RO unsigne d unsigne d unsigne d unsigne d unsigne d unsigne d unsigne d unsigne d Error code of historical alarm 0 Error code of historical alarm 1 Error code of historical alarm 2 Error code of historical alarm 3 Error code of historical alarm 4 Error code of historical alarm 5 Error code of historical alarm 6 Error code of historical alarm 7 Bus specification parameters: Index Subindex Bits Command Type Command Type 100B 00 08 RW unsigned 2F81 00 08 RW unsigned 2FE0 00 10 RW unsigned 169 Unit Station No. of driver Default value:1 Note:it needs to save and restart driver after change. Baudrate for CAN Setting value Baudrate 100: 1M 50: 500k 25: 250k 12: 125k 5: 50k 1: 10k Default value: 50 Note:it needs to save and restart driver after change. Baudrate for RS232 Setting value Baudrate 540 19200 270 38400 90 115200 Default value: 270 Note:it needs to save and restart driver after change. KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco 2FE2 00 10 RW Baudrate for RS485 Setting value Baudrate 1080 9600 540 19200 270 38400 90 115200 Default value: 540 Note:it needs to save and restart driver after change. unsigned CAN-PDO parameters:0X1400-0X1A00 0X1400-7(RX-Parameter/Read) 0X1600-7(RX-Mapping) 0X1800-7(TX-Parameter/Write) 0X1A00-7(TX-Mapping) Appendix 8: Selection for Brake Resistor Brake Resistor[Ω] Driver Model Driver Power[W] Min. Max. Ref. Brake Resistor Model(Ref.) 39 100 75 T-75R-100 Brake Resistor Power[W] (Ref.) 100 Brake Resistor Withstand Voltage[VDC] (Min.) 200W FD422-AA-000 400W 750W 500 1.0KW FD432-AA-000 1.05KW 27 51 39 T-39R-200 1.26KW 1.26KW 200 1.57KW FD622-AA-000 1.88KW 47 150 75 T-75R-200 800 2.1kw 2.3kw Note:Please set brake resistor value and power in d5.04 and d5.05 when using brake resistor. Please select brake resistor power according to real application. 170 KincoJD FD伺服系列使用手册 Series Servo User Manual Kinco Appendix 9: Selection for Fuse Driver Model FD422-AA-000 FD432-AA-000 Driver Power[W] Specification 200W 3.5A/250VAC 400W 7A/250VAC 750W 15A/250VAC 1000W 20A/250VAC 1.05KW 20A/250VAC 1.26KW 25A/250VAC 1.26KW 1.57KW FD622-AA-000 1.88KW 2.1KW 2.3KW 171 15A/500VAC 20A/500VAC 25A/250VAC
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