Fatbob Owners Manual
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2016 Fat Bob Owner's Manual Safety First Safe Operating Rules Motorcycles are different from other vehicles. They operate, steer, handle and brake differently. Unskilled or improper use could result in loss of control, death or serious injury. (00556c) Take a rider training course. Read owner's manual before riding, adding accessories or servicing. Wear a helmet, eye protection and protective clothing. Never tow a trailer. Before operating your motorcycle, read and follow the operating and maintenance instructions in this manual. Follow these basic rules for your personal safety. Know and respect the rules of the road. Carefully read and familiarize yourself with the motorcycle safety information provided by your country or state. Read the RIDING TIPS booklet in your owner's kit (in the U.S.) and the MOTORCYCLE HANDBOOK from your state or regional traffic authority. The RIDING TIPS booklet is also available on www.msf usa.org. See Rules of the Road. Before starting engine, check for proper operation of brake, clutch, shifter, throttle controls, correct fuel and oil supply. HarleyDavidson parts and accessories are designed for HarleyDavidson motorcycles. Using nonHarleyDavidson parts or accessories can adversely affect performance, stability or handling, which could result in death or serious injury. (00001b) Use only HarleyDavidson approved parts and accessories. Use of certain other manufacturer's performance parts may void your new motorcycle warranty, except where prohibited by law. See your HarleyDavidson dealer for details. Stop the engine when refueling or servicing the fuel system. Do not smoke or allow open flame or sparks near gasoline. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00002a) When refueling your motorcycle, observe the following rules. Refuel in a ventilated area with the engine turned off. Remove fuel filler cap slowly. Do not smoke or allow open flames or sparks when refueling or servicing the fuel system. Do not fill fuel tank above the bottom of the filler neck insert. Leave air space to allow for fuel expansion. Do not store motorcycle with gasoline in tank within the home or garage where open flames, pilot lights, sparks or electric motors are present. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00003a) Engine exhaust from this product contains chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. (00004f) Do not run motorcycle in a closed garage or confined area. Inhaling motorcycle exhaust, which contains poisonous carbon monoxide gas, could result in death or serious injury. (00005a) The jiffy stand locks when placed in the full forward (down) position with vehicle weight on it. If the jiffy stand is not in the full forward (down) position with vehicle weight on it, the vehicle can fall over which could result in death or serious injury. (00006a) Be sure jiffy stand is fully retracted before riding. If jiffy stand is not fully retracted, it can contact the road surface causing a loss of vehicle control, which could result in death or serious injury. (00007a) A new motorcycle must be operated according to the special breakin procedure. See BreakIn Riding Rules. Operate motorcycle at moderate speed and out of traffic until you become thoroughly familiar with its operation and handling characteristics under all conditions. NOTE: HarleyDavidson recommends that you obtain information and formal training in the correct motorcycle riding technique. In the United States, both the HarleyDavidson Riding Academy (1 4143434056) and the Motorcycle Safety Foundation (18004469227) offer beginning and advanced rider safety courses. Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive speed can cause loss of vehicle control, which could result in death or serious injury. (00008a) Do not exceed the legal speed limit or drive too fast for existing conditions. Always reduce speed when poor driving conditions exist. High speed increases the influence of any other condition affecting stability and increases the possibility of loss of control. Pay strict attention to road surfaces and wind conditions. Keep both hands on the handlebar grips when riding the motorcycle. Any twowheeled vehicle may be subject to upsetting forces such as wind blasts from passing trucks, holes in the pavement, rough road surfaces and rider control error. These forces may influence the handling characteristics of your motorcycle. If you experience these conditions, reduce speed and guide the motorcycle with a relaxed grip to a controlled condition. Do not brake abruptly or force the handlebar. This may aggravate an unstable condition. Keep cargo weight concentrated close to the motorcycle and as low as possible to minimize the change in the motorcycle's center of gravity. Distribute weight evenly on both sides of the vehicle. Do not load bulky items too far behind the rider or add weight to the handlebars or front forks. Do not exceed maximum specified load in each saddlebag. NOTE: New riders should gain experience under various conditions while riding at moderate speeds. Operate your motorcycle defensively. Remember, a motorcycle does not afford the same protection as an automobile in an accident. One common risk for an accident occurs when another vehicle turns left in front of an oncoming motorcyclist. Operate only with headlamp on. Wear an approved helmet, clothing and foot gear suited for motorcycle riding. Bright or light colors are best for greater visibility in traffic, especially at night. Avoid loose, flowing garments and scarves. Avoid contact with exhaust system and wear protective clothing that completely covers legs while riding. Exhaust pipes and mufflers get very hot when engine is running and remain too hot to touch, even after engine is turned off. Failure to wear protective clothing could result in burns or other serious injury. (00009a) When carrying passengers, it is your responsibility to instruct them on proper riding procedures. See the RIDING TIPS booklet included in your owner's kit (in the U.S.) or available on www.msfusa.org. Do not allow other individuals, under any circumstances, to operate your motorcycle unless you know that they are experienced and licensed riders. Make sure they are thoroughly familiar with the operation of your particular motorcycle. Protect your motorcycle against theft. Using the fork lock immediately after parking your motorcycle will discourage unauthorized use or theft. Safe motorcycle operation requires alert mental judgment combined with a defensive driving attitude. Do not allow fatigue, alcohol or drugs to endanger your safety or that of others. For vehicles with a sound system, adjust the volume to a nondistracting level before operating vehicle. Proper care and maintenance are important to stability and safe operation. Check the tire pressure, tire condition, tread depth and proper adjustment to steering head bearings. Maintain your motorcycle in proper operating condition. Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models. Do not operate vehicle with forks locked. Locking the forks restricts the vehicle's turning ability, which could result in death or serious injury. (00035a) Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a) Do not operate motorcycle with loose, worn or damaged steering or suspension systems. Contact a Harley Davidson dealer for repairs. Loose, worn or damaged steering or suspension components can adversely affect stability and handling, which could result in death or serious injury. (00011a) Regularly inspect shock absorbers and front forks. Replace leaking, damaged or worn parts that can adversely affect stability and handling, which could result in death or serious injury. (00012a) Use HarleyDavidson replacement fasteners. Aftermarket fasteners can adversely affect performance, which could result in death or serious injury. (00013a) See your HarleyDavidson service manual for proper torque values. Aftermarket fasteners may not have the specific property requirements to perform properly. Be sure tires are properly inflated, balanced, undamaged, Be sure tires are properly inflated, balanced, undamaged, and have adequate tread. Inspect your tires regularly and see a HarleyDavidson dealer for replacements. Riding with excessively worn, unbalanced, improperly inflated, overloaded or damaged tires can lead to tire failure and adversely affect stability and handling, which could result in death or serious injury. (00014b) Replace punctured or damaged tires. In some cases, small punctures in the tread area may be repaired from within the removed tire by a HarleyDavidson dealer. Speed should NOT exceed 50 mph (80 km/h) for the first 24 hours after repair, and the repaired tire should NEVER be used over 80 mph (130 km/h). Failure to follow this warning could lead to tire failure and result in death or serious injury. (00015b) Only install original equipment tire valves and valve caps. A valve, or valve and cap combination, that is too long or too heavy can strike adjacent components and damage the valve, causing rapid tire deflation. Rapid tire deflation can cause loss of vehicle control, which could result in death or serious injury. (00281a) Do not exceed the motorcycle's Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Rating (GAWR). Exceeding these weight ratings can lead to component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00016f) When lifting a motorcycle using a jack, be sure jack contacts both lower frame tubes where down tubes and lower frame tubes converge. Never lift by jacking on cross members, oil pan, mounting brackets, components or housings. Failure to comply can cause serious damage resulting in the need to perform major repair work. (00586d) GVWR is the sum of the weight of the motorcycle, accessories and the maximum weight of the rider, passenger and cargo that can be safely carried. GAWR is the maximum amount of weight that can be safely carried on each axle. See information label on frame steering head or frame downtube for GVWR and GAWR. See Specifications. Do not tow a disabled motorcycle. Towing can adversely affect stability and handling, which could result in death or serious injury. (00017a) Do not pull a trailer with a motorcycle. Pulling a trailer can cause tire overload, damage and failure, reduced braking performance, and adversely affect stability and handling, which could result in death or serious injury. (00018c) Batteries, battery posts, terminals and related accessories contain lead and lead compounds, and other chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (00019e) Do not open storage compartments while riding. Distractions while riding can lead to loss of control, which could result in death or serious injury. (00082a) Consult a HarleyDavidson dealer regarding any questions or problems that occur in the operation of your motorcycle. Failure to do so can aggravate an initial problem, cause costly repairs, cause an accident and could result in death or serious injury. (00020a) Direct contact of D.O.T. 4 brake fluid with eyes can cause irritation. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 4 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00240a) Make sure all equipment required by federal, state and local law is installed and in good operating condition. Antilock Brake System (ABS) If ABS lamp continues flashing at speeds greater than 3 mph (5 km/h) or remains on continuously, the ABS is not operating. The standard brake system is operational, but wheel lock up can occur. Contact a HarleyDavidson Dealer to have ABS repaired. A locked wheel will skid and can cause loss of vehicle control, which could result in death or serious injury. (00361b) ABS cannot prevent lockup of rear wheel due to engine braking. ABS will not aid in cornering or on loose/uneven surfaces. A locked wheel will skid and can cause loss of vehicle control, which could result in death or serious injury. (00362a) To operate motorcycles equipped with an antilock brake system, see Brake System. Rules of the Road Always sound your horn, use your turn signals and exercise caution when passing other vehicles going in the same direction. Never pass going in the same direction at street intersections, on curves or when going up or down a hill. At street intersections, give the rightofway. Do not presume you have the rightofway, as the other driver may not know that it is your turn. Always signal when preparing to stop, turn or pass. Promptly obey all traffic signs, including those signs used for the control of traffic at intersections. Always obey traffic signs near schools and at railroad crossings. When intending to turn, signal at least 100 ft 30.5 m before reaching the turning point. If turning across an intersection, move over to the centerline of the street (unless local rules require otherwise). Slow down when entering the intersection and turn carefully. Never anticipate a traffic light. When a change is indicated from GO to STOP (or STOP to GO), slow down and wait for the light to change. Never run through a yellow or red traffic light. While turning, watch for pedestrians, animals, as well as vehicles. Do not leave the curb or parking area without signaling. Make sure that your way is clear to enter moving traffic. A moving line of traffic always has the rightofway. Make sure that your license plate is installed in the position specified by law. Make sure that your license plate is always clearly visible. Keep the license plate clean. Ride at a safe speed that is consistent with the type of highway you are on. Pay strict attention to whether the road is dry, oily, icy or wet. Watch for debris such as leaves or loose gravel. Weather and traffic conditions on the highway dictate adjusting your speed and driving habits accordingly. Accessories and Cargo HarleyDavidson Motor Company cannot test and make specific recommendations concerning every accessory or combination of accessories sold. Therefore, the rider must be responsible for safe operation when installing accessories or carrying extra weight. See the Accessories and Cargo section in your owner's manual. Improper cargo loading or accessory installation can cause component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00021b) Do not exceed the motorcycle's Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Rating (GAWR). Exceeding these weight ratings can lead to component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00016f) GVWR is the sum of the weight of the motorcycle, accessories and the maximum weight of the rider, passenger and cargo that can be safely carried. GAWR is the maximum amount of weight that can be safely carried on each axle. See information label on frame steering head or frame downtube for GVWR and GAWR. Refer to weight tables. See Specifications. Do not pull a trailer with a motorcycle. Pulling a trailer can cause tire overload, damage and failure, reduced braking performance, and adversely affect stability and handling, which could result in death or serious injury. (00018c) Accessories and Cargo Guidelines Follow the following guidelines when equipping a motorcycle, carrying passengers and/or cargo. Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive speed can cause loss of vehicle control, which could result in death or serious injury. (00008a) Do not exceed the legal speed limit or drive too fast for existing conditions. Always reduce speed when poor driving conditions exist. High speed increases the influence of any other condition affecting stability and increases the possibility of loss of control. Pay strict attention to road surfaces and wind conditions, and always keep both hands on the handlebar grips when riding. Twowheeled vehicles are subject to upsetting forces such as wind blasts from passing trucks, holes in the pavement, rough road surfaces, rider control error. These forces can influence the handling characteristics of your motorcycle. If you experience these conditions, reduce speed and guide the motorcycle with a relaxed grip to a controlled condition. Do not brake abruptly or force the handlebar. This action can aggravate an unstable condition. Keep cargo weight concentrated close to the motorcycle and as low as possible. This position minimizes the change in the motorcycle's center of gravity. Distribute weight evenly on both sides of the vehicle. Do not load bulky items too far behind the rider or add weight to the handlebars or front forks. If equipped with saddlebags, do not exceed maximum specified load in each saddlebag. If equipped with luggage racks, do not overload luggage racks. Luggage racks are designed for lightweight items. Make sure that cargo is secure and cannot shift while riding and recheck the cargo periodically. Accessories that change the operator's riding position can increase reaction time and affect handling. Extra electrical equipment can overload the motorcycle's electrical system. This overload can cause electrical system and/or component failure. Front and/or rear guard(s) can provide limited leg and cosmetic vehicle protection under unique circumstances. (Fall over while stopped, very slow speed slide.) It is not made or intended to provide protection from bodily injury in a collision with another vehicle or any other object. (00022b) Large surfaces such as fairings, windshields, backrests and luggage racks can have an adverse effect on stability and handling. Only install Genuine HarleyDavidson accessories designed specifically for your motorcycle. Pay particular attention to the weights of accessories, cargo, riding gear, passenger and rider. These weights affect the loading requirements of your motorcycle. HarleyDavidson parts and accessories are designed for HarleyDavidson motorcycles. Using nonHarleyDavidson parts or accessories can adversely affect performance, stability or handling, which could result in death or serious injury. (00001b) Do not add sidecar to this motorcycle. Operating motorcycle with sidecar can cause loss of vehicle control, which could result in death or serious injury. (00590d) Noise Control System Tampering Removal or replacement of any noise control system component may be prohibited by law. This prohibition includes modifications made prior to vehicle sale or delivery to the ultimate purchaser. Use of a vehicle on which noise control system components have been removed or rendered inoperative may also be prohibited by law. Labels See Labels. The safety and maintenance labels on your motorcycle indicate compliance to market regulations. Refer to Labels. NOTE: Some labels are available in different languages for destinations outside the United States. If removed or damaged, replacement labels can be purchased. See a HarleyDavidson dealer for all available labels. Labels Labels LABEL 1 PART NO. DESCRIPTION LOCATION 2910808 General warnings All models except FXDLS 14000377 General warnings FXDLS 2 15368 01A Battery warning Top of air cleaner cover Top of air cleaner cover TEXT WARNING: Motorcycles are different from other vehicles. They operate, steer, handle and brake differently. Unskilled or improper use could result in loss of control, death or serious injury. Take a rider training course. Read Owner's Manual before riding, adding accessories or servicing. Wear a helmet, eye protection and protective clothing. Never tow a trailer. For a manual, find nearest dealer at 1 4143434056 or www.harley davidson.com Top of WARNING: A connected battery can cause a battery tray spark or motorcycle startup while servicing. cover Death or serious injury could occur. Disconnect negative cable before servicing. Keep cable away from terminal while servicing. 3 14000069 Saddlebag load limits Inside saddlebag (equipped models) WARNING: Too much weight in saddlebags can cause loss of control. Death or serious injury could occur. Do not put more than 15 pounds (6.8 kg) in each saddlebag. Put equal weight in each saddlebag. See Accessories and Cargo section of Owner's Manual for more information. Identification Vehicle Identification Number (VIN) General See Typical HarleyDavidson VIN: 2016 Dyna Models. A unique 17digit serial or Vehicle Identification Number (VIN) is assigned to each motorcycle. Refer to HarleyDavidson VIN Breakdown: 2016 Dyna Models. Location See VIN Locations. The full 17digit VIN is stamped on the right side of the frame near the steering head. In some destinations, a printed VIN label is also attached on the front downtube. Abbreviated VIN An abbreviated VIN showing the vehicle model, engine type, model year, and sequential number is stamped on the left side of the crankcase between the engine cylinders. NOTE: Always give the full 17digit Vehicle Identification Number when ordering parts or making any inquiry about your motorcycle. 1. Stamped VIN 2. VIN label VIN Locations Typical HarleyDavidson VIN: 2016 Dyna Models HarleyDavidson VIN Breakdown: 2016 Dyna Models POSITION 1 DESCRIPTION World manufacturer identifier POSSIBLE VALUES 1HD=Originally manufactured in the United States 5HD=Originally manufactured in the United States for sale outside of the United States 932=Originally manufactured in Brazil MEG=Originally manufactured in India 2 Motorcycle type 1=Heavyweight motorcycle (901 cm3 or larger) 3 Model See VIN model table 4 Engine type 4=Twin Cam 96™, 1585 cm3 aircooled, fuelinjected M=Twin Cam 103™, 1690 cm3 aircooled, fuelinjected 8=Twin Cam 110™, 1802 cm3 aircooled, fuelinjected 5 Calibration/configuration, Normal Introduction Midyear or Special Introduction introduction 1=Domestic (DOM) 2, 4=Domestic (DOM) 3=California (CAL) 5, 6=California (CAL) A=Canada (CAN) B=Canada (CAN) C=HDI D=HDI E=Japan (JPN) F=Japan (JPN) G=Australia (AUS) H=Australia (AUS) J=Brazil (BRZ) K=Brazil (BRZ) L=Asia Pacific (APC) M=Asia Pacific (APC) N=India (IND) P=India (IND) 6 VIN check digit Can be 09 or X 7 Model year G=2016 8 Assembly plant C=Kansas City, MO U.S.A. D=HD BrazilManaus, Brazil (CKD) N=Haryana India (Bawal District Rewari) 9 Sequential number Varies VIN Model Codes: 2016 Dyna Models CODE MODEL CODE MODEL GN FXDL Dyna® Low Rider® GY FXDF Dyna® Fat Bob® GP FXDWG Dyna® Wide Glide® GZ FLD Dyna® Switchback® GS FXDLS Dyna® Low Rider® S VA FXDBP Dyna® Street Bob® GX FXDB Dyna® Street Bob® VD FXDBC Dyna® Street Bob® Limited Specifications Specifications Engine: Twin Cam 96 ITEM SPECIFICATION Number of cylinders 2 Type 4cycle, 45 degree Type 4cycle, 45 degree VType, air cooled Compression ratio 9.2:1 Bore 3.75 in 95.3 mm Stroke 4.38 in 111.1 mm Displacement 96.7 in3 1585 cm3 Lubrication system Pressurized, dry sump Engine: Twin Cam 103 ITEM SPECIFICATION Number of cylinders 2 Type 4cycle, 45 degree VType, aircooled Compression ratio 9.6:1 Bore 3.875 in 98.4 mm Stroke 4.38 in 111.1 mm Displacement 103.1 in3 1690 cm3 Lubrication system Pressurized, dry sump Engine: AirCooled Twin Cam 110 ITEM SPECIFICATION Number of cylinders 2 Type 4cycle, 45 degree VType, aircooled Compression ratio 9.2:1 Bore 4.00 in 101.6 mm Stroke 4.38 in 111.1 mm Displacement 110.0 in3 1802 cm3 Lubrication system Pressurized, dry sump NOTE: Specifications in this publication may not match those of official certification in some markets due to timing of publication printing, variance in testing methods, and/or motorcycle differences. Customers seeking officially recognized regulatory specifications for their vehicle should refer to certification documents and/or contact their respective dealer or distributor. Electrical COMPONENT SPECIFICATION Ignition timing Not adjustable Battery 12 V, 315 CCA, 19 Ah, sealed and maintenancefree Charging system Threephase, 40 A (493 W @ 13.5 V, 2000 rpm, 540 W max power @ 13.5 V) Spark plug size 12 mm Spark plug gap 0.0380.043 in 0.971.09 mm Spark plug torque 1218 ftlb 16.324.4 Nm Transmission TRANSMISSION SPECIFICATION Type Constant mesh, foot shift Speeds 6 forward Sprocket Teeth DRIVE Primary Final ITEM NUMBER OF TEETH Engine 34 Clutch 46 Transmission 32 Rear wheel 66* *64 teeth on Japanese models Overall Drive Ratios GEAR DOMESTIC AND INTERNATIONAL JAPANESE MODELS First gear 9.311 9.029 Second gear 6.454 6.259 Third gear 4.793 4.648 Fourth gear 3.882 3.764 Fifth gear 3.307 3.207 Sixth gear 2.790 2.706 Do not exceed the motorcycle's Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Rating (GAWR). Exceeding these weight ratings can lead to component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00016f) GVWR is the sum of the weight of the motorcycle, accessories, and the maximum weight of the rider, passenger and cargo that can be safely carried. GAWR is the maximum amount of weight that can be safely carried on each axle. See information label on frame downtube for GVWR and GAWR. NOTE: The maximum additional weight allowed on the motorcycle equals the Gross Vehicle Weight Rating (GVWR) minus the running weight. For example, a motorcycle with GVWR of 1200 lb 544 kg having a running weight of 800 lb 363 kg , would allow a maximum of an extra 400 lb 181 kg combined weight of the rider, passenger, riding gear, cargo and installed accessories. Weight ITEM FXDB, FXDBC*, FXDF FXDWG FLD FXDL FXDLS lb lb FXDBP* lb kg lb kg lb kg lb kg kg kg Running weight** 670 304 706 320 683 310 718 326 666 302 674 306 Maximum added weight allowed*** 415 188 379 172 402 182 452 205 419 190 411 186 GVWR 1085 492 1085 492 1085 492 1170 530 1085 492 1085 492 GAWR front 390 177 390 177 390 177 455 206 390 177 390 177 GAWR rear 695 315 695 315 695 315 794 360 695 315 695 315 *Specifications may vary for factory customized vehicles. **The total weight as delivered with all oil/fluids and approximately 90% of fuel. ***The total weight of accessories, cargo, riding gear, passenger and rider must not exceed this weight. Dimensions ITEM FXDB, FXDBC*, FXDF FXDWG FLD FXDL FXDLS FXDBP* in mm in mm in mm in mm in mm in mm Length 94.3 2395 94.5 2400 96.3 2445 92.9 2360 92.3 2345 89.9 2283 Overall width 36 915 35.0 890 Overall height 48.8 1240 44.7 1135 44.7 1135 54.5 1385 46.6 1185 50.0 1270 35.2 895 36.6 930 35.6 905 35.5 902 Wheelbase 64.2 1630 63.8 1620 67.5 1715 62.8 1595 64.2 1630 64.2 1630 Road clearance 4.7 120 4.9 Seat height** 648 26.1 663 25.5 125 3.9 100 25.5 648 4.3 110 26.1 663 4.1 105 4.1 25.4 660 105 26.6 676 *Specifications may vary for factory customized vehicles. **With 180 lb 81.6 kg rider on seat. Capacities ITEM FXDB, FXDBC, FXDBP, FLD, FXDWG, FXDL, FXDLS U.S. METRIC FXDF U.S. METRIC Fuel tank (total) 4.7 gal 17.8 L 5.0 gal 18.9 L Oil tank with filter 3.0 qt 2.8 L 3.0 qt 2.8 L Transmission (approximate) 1.0 qt 0.95 L 1.0 qt 0.95 L Primary chaincase (approximate) 1.0 qt 0.95 L 1.0 qt 0.95 L Low fuel warning light on 0.9 gal 3.4 L 0.9 gal 3.4 L Specified Tires MODEL MOUNT SIZE SPECIFIED TIRE PRESSURE (COLD 68° F 20° C ) * in FXDB, FXDBC, FXDBP, FXDL, FXDLS FXDF FXDWG FLD psi kPa Front 19 Michelin Scorcher "31" 100/90B19 30 206 Rear 17 Michelin Scorcher "31" 160/70B17 40 276 Front 16 Dunlop D427F 130/90B16 36 248 Rear 16 Dunlop D427 180/70B16 40 276 Front 21 Michelin Scorcher "31" 80/9021 38 262 Rear 17 Michelin Scorcher "31" 180/60B17 40 276 Front 18 Dunlop D402F 130/70B18 36 248 Rear 17 Dunlop D401 160/70B17 40 276 * Tire pressure will vary with changes in ambient and tire temperature. Check pressure with tires cold ( 68° F 20° C ). Increase tire pressure by 1 psi 6.9 kPa for every 10° F 5° C in ambient air temperature above this point. Tire Data Match tires, tubes, rim strips or seals, air valves and caps to the correct wheel. Contact a HarleyDavidson dealer. Mismatching can lead to tire damage, allow tire slippage on the wheel or cause tire failure, which could result in death or serious injury. (00023c) Only install original equipment tire valves and valve caps. A valve, or valve and cap combination, that is too long or too heavy can strike adjacent components and damage the valve, causing rapid tire deflation. Rapid tire deflation can cause loss of vehicle control, which could result in death or serious injury. (00281a) Use only HarleyDavidson specified tires. See a Harley Davidson dealer. Using nonspecified tires can adversely affect stability, handling or braking, which could result in death or serious injury. (00024b) Refer to Specified Tires for specified tires and recommended pressures. Tubeless tires fitted with the correct size inner tubes may be used on HarleyDavidson laced (wire spoked) wheels. Install a new rim strip and correct size inner tube each time a new tire is installed on a laced wheel. HarleyDavidson front and rear tires are not the same. Interchanging front and rear tires can cause tire failure, which could result in death or serious injury. (00026a) Be sure tires are properly inflated, balanced, undamaged, and have adequate tread. Inspect your tires regularly and see a HarleyDavidson dealer for replacements. Riding with excessively worn, unbalanced, improperly inflated, overloaded or damaged tires can lead to tire failure and adversely affect stability and handling, which could result in death or serious injury. (00014b) Always maintain proper tire pressure as specified in Specified Tires. Do not load tires beyond GAWR specified in Weight. Underinflated, overinflated or overloaded tires can fail. Replace tire immediately with a HarleyDavidson specified tire when wear bars become visible or only 1/32 in (0.8 mm) tread depth remains. Riding with a worn tire could result in death or serious injury. (00090c) Do not use liquid tire balancers or sealants in aluminum wheels. Using liquid tire balancers or sealants can cause rapid corrosion of the rim surface, which could cause tire deflation. Tire deflation can cause loss of vehicle control, which could result in death or serious injury. (00631b) HarleyDavidson tires have wear bars that run horizontally across the tread. When a tire is worn to the point that the wear bars are visible, or 1/32 in 0.8 mm tread depth remains, the tire can: Be more easily damaged leading to tire failure. Provide reduced traction. Adversely affect stability and handling. HarleyDavidson does not perform any testing with only nitrogen in tires. HarleyDavidson neither recommends nor discourages the use of pure nitrogen to inflate tires. India Tire Compliance Statement: HarleyDavidson Motor Company declares that the tires listed in the specifications section (India Only) meet the Indian Standard 15627 requirement of the Bureau of Indian Standards (as amended from time to time) required for registration of vehicles assembled/manufactured in India. These tires also comply with the Central Motor Vehicle Rules requirements, 1989. Fuel Always use a good quality unleaded gasoline. Octane ratings are usually found on the pump. Refer to Octane Rating. Avoid spills. Slowly remove filler cap. Do not fill above bottom of filler neck insert, leaving air space for fuel expansion. Secure filler cap after refueling. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00028a) Use care when refueling. Pressurized air in fuel tank can force gasoline to escape through filler tube. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00029a) Modern service station pumps dispense a high flow of gasoline into a motorcycle fuel tank. This can cause air entrapment and pressurization. Octane Rating SPECIFICATION RATING Pump Octane (R+M)/2 91 (95 RON) Gasoline Blends Your motorcycle was designed to get the best performance and efficiency using unleaded gasoline. Most gasoline is blended with alcohol and/or ether to create oxygenated blends. The type and amount of alcohol or ether added to the fuel is important. Do not use gasoline that contains methanol. Doing so can result in fuel system component failure, engine damage and/or equipment malfunction. (00148a) Gasoline/METHYL TERTIARY BUTYL ETHER (MTBE) blends are a mixture of gasoline and as much as 15 percent MTBE. Gasoline/MTBE blends use in your motorcycle is approved. ETHANOL fuel is a mixture of ethanol (grain alcohol) and unleaded gasoline and can have an impact on fuel mileage. Fuels with an ethanol content of up to 10 percent may be used in your motorcycle without affecting vehicle performance. U.S. EPA regulations currently indicate that fuels with 15 percent ethanol (E15) are restricted from use in motorcycles at the time of this publication. Some motorcycles are calibrated to operate with higher ethanol concentrations to meet the fuel standards in certain countries. REFORMULATED OR OXYGENATED GASOLINES (RFG) describes gasoline blends that are specifically designed to burn cleaner than other types of gasoline. This results in fewer tailpipe emissions. They are also formulated to evaporate less when filling the tank. Reformulated gasolines use additives to oxygenate the gas. Your motorcycle will run normally using this type of fuel. HarleyDavidson recommends using it whenever possible as an aid to cleaner air in our environment. Do not use racing fuel or fuel containing methanol. Use of these fuels will damage the fuel system. Using fuel additives other than those approved for use by HarleyDavidson may damage the engine, fuel system and other components. Some gasoline blends might adversely affect starting, driveability or fuel efficiency. If any of these problems are experienced, try a different brand of gasoline or gasoline with a higher octane blend. Catalytic Converter Do not operate catalytic converterequipped vehicle with engine misfire. If you operate the vehicle under this condition, the exhaust will become abnormally hot, which can cause vehicle damage, including emission control loss. (00149c) Use only unleaded fuel in catalytic converterequipped motorcycles. Using leaded fuel will damage the emission control system. (00150b) Your motorcycle has catalytic converters except in Australia. Controls and Indicators General: Controls and Indicators Read the CONTROLS AND INDICATORS section before riding your motorcycle. Failure to understand the operation of the motorcycle could result in death or serious injury. (00043a) Some features explained are unique to certain models. These features may be available as accessories for your HarleyDavidson motorcycle. See a HarleyDavidson dealer for a complete list of accessories that will fit your specific motorcycle. Primary Controls Familiarize yourself with the location of the all the controls and service components on your motorcycle. Clutch Lever Do not position fingers between hand control lever and handlebar grip. Improper hand positioning can impair control lever operation and cause loss of vehicle control, which could result in death or serious injury. (00032a) See Controls and Service Components: FXDB. The clutch lever is on the left handlebar. The clutch lever is operated with the fingers of the left hand. A clutch switch is incorporated into the left handlebar switch assembly. It enables the rider to start the vehicle in any gear (or in neutral) as long as the clutch lever is pulled in. If the clutch is not disengaged and the vehicle is in gear, the vehicle cannot start. Gear Shift Lever See Controls and Service Components: FXDB. The gear shift lever is located in front of the left rider footboard or footrest. The gear shift is operated with the left foot. Neutral is found between first and second gear in a six speed shift pattern. See Shifting Gears. Front Brake Lever See Controls and Service Components: FXDB. The front brake lever operates the front brake. Operate the hand lever with the fingers of the right hand. See Brake System. Throttle Control Grip See Controls and Service Components: FXDB. The throttle control grip is on the right handlebar control. The throttle is operated with the right hand. Rear Brake Pedal See Controls and Service Components: FXDB. The rear brake pedal operates the brake on the rear wheel. Operate the rear brake pedal with the right foot. See Brake System. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Clutch hand lever Left hand control module Speedometer/odometer Front brake fluid reservoir Front brake lever Throttle twist grip Right hand control module Indicator lamp bar Ignition switch Fuel filler cap Fuel gauge Controls and Service Components: FXDB 1. 2. 3. 4. 5. 6. 7. 8. Front brake caliper Clutch cover Side cover (fuse block) Preload adjuster Belt deflection window Jiffy stand Gear shift lever Air valve Controls and Service Components: FXDB 1. 2. 3. 4. 5. 6. Rear brake caliper Transmission filler plug Oil filler cap/dipstick Air cleaner Rear brake pedal Rear brake fluid reservoir Controls and Service Components: FXDB Left Hand Control Switches Trip The trip switch activates the trip odometers and is used to activate the odometer display to scroll through the optional screens. With the ignition off, the trip switch can activate time or odometer displays. Refer to Left Hand Control Switches. Horn See Left Hand Switch Module.The horn is operated by pressing on the horn switch. The horn can be activated for up to 10 seconds at a time. If the horn switch is held for a longer period, the horn will automatically deactivate. Refer to Left Hand Control Switches. High Beam See Left Hand Switch Module. Press the high beam switch to activate the high beam. The (blue) high beam indicator lamp is lit when the high beam is on. Refer to Left Hand Control Switches. Low Beam/Flash to Pass Low beam: See Left Hand Switch Module. Press the bottom of the switch to activate the low beam. Flash to pass: When the low beam switch is on, press and release the flash to pass switch to flash the high beam before passing another vehicle. The high beam indicator lamp in the speedometer face is illuminated as long as the flash to pass switch is pressed. When in accessory, press the flash to pass switch to activate the headlamp. Refer to Left Hand Control Switches. Left Turn Signal Activate: See Left Hand Switch Module. Press the left turn signal switch to activate the left turn signal. Refer to Left Hand Control Switches. Cancel: Press the left turn signal switch to cancel the left turn signal. For detailed operation, see Turn Signal Switch Operation. NOTE: Front turn signal lamps also function as running lamps. This feature may not be available in all markets. 1. 2. 3. 4. 5. Trip Horn High beam Low beam/flash to pass Left turn signal Left Hand Switch Module Left Hand Control Switches SWITCH NAME FUNCTION Trip Press to alternate odometer displays. Horn Press to sound the horn. High beam Press to switch the headlamp to high beam. Low beam/ Press to switch the headlamp to low beam. flash to pass Press and release to flash the high beam. In ACC, press to activate the headlamp. Left turn Press to activate the left turn signal. Cruise Control Switch: FXDLS See Cruise Control: FXDLS. The cruise control switch is used to set and release the cruise speed. Refer to Cruise Control Switch: FXDLS. See Cruise Control Operation: FXDLS. Cruise: Press the cruise switch straight in to enable cruise control.The cruise control indicator in the speedometer face lights amber. Pressing the switch again turns off cruise control. SET/: With cruise control enabled, press SET/ to set the cruising speed. The cruise control indicator lights green. While at cruising speed, press SET/ to decrease the regulated speed. RES/+: If cruise control is disengaged (after braking or rolling the throttle through the rolloff switch), press RES/+ to resume the previous cruising speed. While at cruising speed, press RES/+ to increase speed. Cruise Control: FXDLS Cruise Control Switch: FXDLS SWITCH NAME FUNCTION Cruise Press to turn on cruise. Set Press to set the cruise speed. Tap down to decrease speed in increments. Resume Press to resume cruise. Tap up to increase set speed in increments. Right Hand Control Switches Hazard Warning 4Way Flasher See Right Hand Control Module. The hazard switch (1) is used to leave a stranded motorcycle in the 4way flashing mode. With the flashers, the motorcycle can be left with the ignition locked until assistance is found. Refer to Right Hand Control Switches. 1. With the ignition switch in the IGNITION or ACC position, press on the hazard warning triangle to activate the 4way flashers. NOTE: Security models: The fob must be present when turning on the 4way flashers and when canceling the flashers. 2. Turn ignition off. The 4way flashers continue for 2 hours or until cancelled by the rider. 3. To cancel, turn the ignition to ACC or IGNITION. Press the warning triangle above the start switch. Start See Right Hand Control Module. The start switch (5) is on the right handlebar control module. Refer to Right Hand Control Switches. 1. Switch the OFF/RUN switch to the run position (3). Shift the transmission to neutral. The neutral (green) indicator illuminates. See Starting the Engine. 2. Turn ignition on. Press the start switch (5) to operate the starter motor. NOTES: When the starter is activated, the headlamp is momentarily turned off to reduce battery load. If the engine does not start, the starter motor runs for five seconds and stops. Release the start switch. Press the start switch to try again. After several unsuccessful attempts to start the engine, see a HarleyDavidson dealer. OFF See Right Hand Control Module. Press the engine OFF/RUN switch to OFF (2) to shut off the engine. Refer to Right Hand Control Switches. After turning off the engine. Turn the ignition switch to OFF to disconnect the electric power. RUN See Right Hand Control Module. Push the engine OFF/RUN switch to RUN (3) to enable engine start and run. The engine OFF/RUN switch must be in the RUN position to start or operate the engine. Refer to Right Hand Control Switches. Right Turn Signal Activate: See Right Hand Control Module. Press the right turn signal switch (4) to activate the right turn signal. Refer to Right Hand Control Switches. Cancel: Press the right turn signal switch to cancel the right turn signal. For detailed operation, see Turn Signal Switch Operation. NOTE: Front turn signal lamps also function as running lamps. This feature may not be available in all markets. 1. 2. 3. 4. 5. Hazard Off Run Left turn signal Start Right Hand Control Module Right Hand Control Switches SWITCH NAME FUNCTION Hazard Press to activate the 4way flashers. Start Press to start the engine. Off Press to stop the engine or to prevent the engine from starting. Run Press to allow the engine to start. Right Press to signal a right turn. turn Turn Signal Switch Operation Operating Press and release the left or right turn signal switch to activate the turn signal lamps. The lamps flash until they are automatically canceled or manually canceled by the rider. NOTE: If a turn signal indicator flashes rapidly, a turn signal is not operating. Exercise caution. Use hand signals. Immediately replace defective components. Automatic Canceling The turn signal lamps automatically cancel when a full turn has been detected based on speed, acceleration and turn completion. The lamps also cancel if the turn signal has been activated for a prolonged period (20 flashes) while the motorcycle speed is greater than 7 mph 11 km/h . If the motorcycle is stopped or moving slower than this speed, the turn signal continues flashing. Manual Canceling To cancel the turn signal, press and release the turn signal switch a second time. To activate the opposite turn signal, press and release the turn signal switch for the new direction. The first turn signal cancels and the opposite turn signal lamps begin flashing. Cruise Control Operation: FXDLS Do not use the cruise control system in heavy traffic, on roads with sharp or blind curves or on slippery roads of any kind. Using the cruise control in these circumstances can cause loss of control, which could result in death or serious injury. (00083a) Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive speed can cause loss of vehicle control, which could result in death or serious injury. (00008a) Turn Cruise On NOTE: Cruise control only works at speeds between 3090 mph 48144 km/h in third gear or higher. See Cruise Control: FXDLS. Press the cruise switch in to turn on cruise (1). When on, the cruise icon in the speedometer face glows amber. Set Cruise Speed See Cruise Control: FXDLS. When the motorcycle reaches your intended speed, press the SET/ switch down to set the cruise speed (2). The amber cruise icon changes to green. If necessary, adjust the cruise speed to match the speed limit or traffic conditions: Increase/Decrease Cruise Tapping the RES/+ switch up increases speed by 1 mph 1.6 km/h . Holding up the RES/+ switch gradually increases cruise speed. Tapping the SET/+ switch down decreases speed by 1 mph 1.6 km/h . Holding the switch down gradually decreases cruise speed. Disengage Cruise See Cruise Control: FXDLS. To drop out of cruise speed, roll the throttle closed through the roll off switch (3). Cruise also disengages, if the rider: Squeezes the front brake lever or presses the rear brake pedal. Squeezes the clutch lever. Rolls the throttle open more than 10 mph 16 km/h above the set speed. Resume Cruise NOTE: If the current speed is more than 15 mph 24 km/h below the cruise speed, cruise will not resume. See Cruise Control: FXDLS. If cruise has been disengaged yet the cruise indicator is amber, pressing the RES/+ switch up resumes cruise (4). The icon glows green. The motorcycle automatically resumes cruise at the set speed. Turn Cruise Off Press the cruise switch in to turn off cruise control. The cruise icon goes blank. 1. 2. 3. 4. Cruise on/off Set speed (SET/) Disengage cruise Resume speed (RES/+) Cruise Control: FXDLS Ignition Switch Ignition/Fork Lock Key The ignition key locks the ignition switch to prevent unauthorized use of theft of your motorcycle. The same key also works in the fork lock to prevent unauthorized movement of your motorcycle. See Ignition/Fork Lock Key. If lost, a HarleyDavidson dealer can replace the key based on the unique key number. The key number (2) is stamped on the top of the key under the plastic cover (1). Record your key number on the line provided on the Personal Information and Dealer Information page in the front of this Owner's Manual. 1. Cover 2. Key number Ignition/Fork Lock Key Ignition Switch The automaticon headlamp feature provides increased visibility of the rider to other motorists. Be sure headlamp is on at all times. Poor visibility of rider to other motorists can result in death or serious injury. (00030b) The ignition switch controls the electrical functions. Refer to Ignition Switch Positions. Protect your vehicle against theft. Failure to lock the motorcycle after parking could result in theft and/or equipment damage. (00151b) Do not operate vehicle with forks locked. Locking the forks restricts the vehicle's turning ability, which could result in death or serious injury. (00035a) Do not lubricate barrel locks with petroleum based lubricants or graphite. Inoperative locks may result. (00152a) NOTES: The instrument lamps and headlamps are illuminated when the switch is in the IGN position as required by law in some localities. Refer to Ignition Switch Positions. Remove the ignition key from the ignition lock while operating the motorcycle. If you do not remove the key, it can fall out. Leaving the motorcycle in ACC for an extended amount of time can discharge the battery. If in ACC, the motorcycle will be automatically turned OFF after two hours to prevent battery from complete discharge. To resume normal operation turn the ignition switch back to OFF and then to the desired position. Ignition Switch Positions SWITCH FUNCTION POSITION OFF Ignition, lamps and accessories are off. ACCESSORY Accessories are on. Hazard warning (ACC)* flashers can be operated. Instrument lamps are on. The headlamp switch can be switched between high and low beam. Brake lamp and horn can be activated. IGNITION (IGN)* Ignition, lamps and accessories are on. *International models have an additional function position lamp and tail lamp are also on. All Models Except FXDL, FXDLS See Ignition Switch: All Models Except FXDL, FXDLS. The ignition switch is on the instrument panel on top of the tank. Unlock: To unlock the switch, insert key and turn clockwise to unlock position. Operate: Rotate switch to select the ACC or IGN position. Refer to Ignition Switch Positions. Lock: The switch can be locked in the OFF or ACC position. To lock the switch, raise the switch cover, insert key, and turn counterclockwise to the lock position. Turn the ignition switch to the OFF position before locking the motorcycle. Leaving the switch in the ACC position will keep the instrument lights on and result in a discharged battery. (00492b) 1. 2. 3. 4. 5. 6. Lock Unlock Open switch cover ACC (Accessory) OFF IGN (Ignition) Ignition Switch: All Models Except FXDL, FXDLS FXDL, FXDLS See Ignition Switch: FXDL, FXDLS. The ignition switch is on the left side of the vehicle between the engine cylinders. Unlock: Insert key and turn clockwise to unlock the thumb lever. Remove the key from ignition switch before operating motorcycle. Operate: Use the thumb lever to select the ACC or IGN positions. For ignition switch functions, refer to Ignition Switch Positions. Lock: Turn the thumb lever to OFF. Insert the key and turn counterclockwise to lock the thumb lever. Remove the key. 1. 2. 3. 4. 5. 6. Lock Unlock IGN (Ignition) ACC (Accessory) OFF Thumb lever Ignition Switch: FXDL, FXDLS Fork Lock Protect your vehicle against theft. Failure to lock the motorcycle after parking could result in theft and/or equipment damage. (00151b) See Fork Lock. The fork lock is found in the right side steering head. Do not operate vehicle with forks locked. Locking the forks restricts the vehicle's turning ability, which could result in death or serious injury. (00035a) Using the fork lock immediately after parking your motorcycle will discourage unauthorized use or theft. Lock Fork 1. Turn fork to full left position. 2. Insert ignition key into fork lock. 3. Turn key left (counterclockwise) to lock position. 4. Remove ignition key. Unlock Fork 1. Insert ignition key into fork lock. 2. Turn key right (clockwise) to unlock position. 3. Remove ignition key. 1. Locked 2. Unlocked Fork Lock Instruments Speedometer Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive speed can cause loss of vehicle control, which could result in death or serious injury. (00008a) See Instruments. The speedometer (1) registers miles per hour (U.S. models only) or kilometers per hour (international models only). Some markets have a dual calibrated speedometer. Instrument backlighting activates after a slight delay. Changes to ambient lighting, such as going through a tunnel, may briefly change backlighting. Tachometer The tachometer registers the engine speed in revolutions per minute (rpm). All models except FXDL, FXDLS: See Instruments. The rpm appears in the odometer window (3). FXDL, FXDLS: See Instruments. A separate sweep needle tachometer (2) indicates the engine rpm. Odometer Window See Instruments. Pressing the TRIP switch with the ignition switch in any position activates the odometer reading. The odometer window in the speedometer face also provides the following selectable displays: Odometer total Trip odometer A Trip odometer B Fuel range Time Gear number Tachometer (all but FXDL, FXDLS) Press and release the TRIP switch to cycle through the displays. See Odometer Window Displays. 1. 2. 3. 4. 5. Speedometer (mph) Speedometer (km/h) Speedometer (dual) Odometer window Tachometer: FXDL, FXDLS Instruments Odometer Window Displays Trip Odometers A and B See Odometer Displays. To check mileage or to reset trip odometers, the ignition switch must be in the ACC or IGN position. Press and release the TRIP switch until the desired trip odometer register (A or B) is displayed. An A or B in the upper left of the display window identifies the trip odometer. To reset or zero trip odometers, have desired (A or B) odometer in display window. Press the TRIP switch and hold for approximately three seconds. The trip odometer resets to zero. Gear Selection/Tachometer Press and release the TRIP switch to cycle through the odometer displays to select the gear number and the tachometer display. The odometer shows the current gear (16) and the engine speed in revolutions per minute (rpm). When the transmission is in neutral or the clutch lever is pulled in, the gear number is blank. Fuel Range The fuel range display shows the approximate mileage available with the amount of fuel left in the fuel tank. With ignition switch in the ACC or IGN position, press the TRIP switch until fuel range is displayed. The letter "R" in the left side of the display, indicates the fuel range. The calculated remaining distance (miles or kilometers) to empty is displayed, based on the amount of fuel in tank. Range can be accessed at any time using the TRIP switch. Time Press and release the TRIP switch to cycle through the odometer window displays to the time display. See Setting Time. 1. 2. 3. 4. 5. TRIP switch Trip odometer A Trip odometer B Gear selection/rpm Fuel range Odometer Displays Warning Messages Low Fuel Warning Fuel Range See Warning Messages. When the low fuel warning lamp illuminates, the fuel range feature automatically displays in the odometer window. The rider can press the TRIP switch to return to the cycle of odometer displays. The fuel range warning is not repeated until the ignition switch is cycled off and back on. After the fuel range drops to 10 mi 10 km , the fuel range display will scroll "LO RNG" to indicate that the motorcycle will shortly runout of fuel. Resetting the low fuel warning lamp and range requires an ignition cycle change. Always turn the ignition switch to OFF when fueling. Disable: To disable this function while riding, press and hold the TRIP switch while in the fuel range display mode. The automatic range popup feature indicates that it is disabled when it blinks twice. Enable: To enable the automatic low fuel warning range display, press and hold the TRIP switch. The low fuel range blinks once when the automatic feature is enabled. NOTES: When the low fuel warning lamp turns on, the fuel level is low. Refuel as soon as possible. The range display is only updated when the vehicle is moving. The automatic fuel range display is enabled after the ignition is turned OFFIGN. Tip Indicator If tip occurs, check all controls for proper operation. Restricted control movement can adversely affect the performance of the brakes, clutch or ability to shift, which could result in loss of vehicle control and death or serious injury. (00350a) See Warning Messages.If the motorcycle tips over, the word "tiP" appears in the odometer window. The engine cannot start until reset. Reset: To reset, set the motorcycle upright and turn the ignition switch OFFIGN. No Fob Message See Warning Messages. If a motorcycle with a security system, is driven off leaving the fob behind, 'NO FOB' temporarily displays in the odometer window. Without the fob, the motorcycle can only be started with a manual PIN entry to disarm the security system. See Arming and Disarming. Sidestand Message See Warning Messages. On international (HDI) models, a 'SidEStAnd' message is displayed if the motorcycle is placed into gear while the jiffy stand is down. See Jiffy Stand Interlock: International Models. Warning Messages Setting Time 1. Turn ignition switch to ON or ACC. 2. See Setting Time. Press and release the TRIP switch until time (hour and minutes) is displayed. Press and hold the TRIP switch until 12HR (1) begins to blink in the speedometer display window. Release the switch. 3. Press and release the TRIP switch once to advance to a blinking 24HR or military style time display. Each time you press and release the switch, the display switches between 12HR and 24HR. 4. When the desired time format (12HR or 24HR) is displayed, press and hold the TRIP switch until the hours display (2) is blinking. 5. Press and release the TRIP switch repeatedly to advance the hours. 6. When the correct hour is displayed, press and hold the TRIP switch until the minutes display (3) starts blinking. 7. Press and release the TRIP switch repeatedly to advance the minutes display. 8. When the correct minutes are displayed, press and hold the TRIP switch until the display advances to the selection of AM or PM. NOTE: AM or PM does not appear in the regular time display. The motorcycle uses the selection for diagnostic purposes. 9. In the 12HR display, AM or PM flashes. Select AM or PM with the TRIP switch. Press and hold the switch for five seconds. 10. Turn ignition switch OFF. Setting Time Instrument Lamps Low Fuel Lamp Solid: See Instrument Lamps. The low fuel warning lamp (1) illuminates when the gasoline in the tank reaches the low fuel level (approximate). Refer to Speedometer Instument Lamps. Flashing: If the low fuel lamp flashes continuously, it indicates the presence of a fault in the fuel level circuitry. See a HarleyDavidson dealer. Security Lamp See Instrument Lamps. On motorcycles equipped with a security system, the security lamp (2) illuminates when the security system is armed. See Security System. If the security lamp remains lit after the security system is disarmed, see a HarleyDavidson dealer. Battery Discharge Lamp See Instrument Lamps. The battery lamp indicates either overcharging or undercharging of the battery. See Battery Maintenance. Cruise Control: FXDLS See Instrument Lamps. The cruise control lamp (3) illuminates when cruise control is on. Refer to Speedometer Instument Lamps. Antilock Brake System (ABS) Lamp (if equipped) If ABS lamp continues flashing at speeds greater than 3 mph (5 km/h) or remains on continuously, the ABS is not operating. The standard brake system is operational, but wheel lock up can occur. Contact a HarleyDavidson Dealer to have ABS repaired. A locked wheel will skid and can cause loss of vehicle control, which could result in death or serious injury. (00361b) Flashing: See Instrument Lamps. On vehicles with ABS, the ABS lamp (5) begins flashing when the vehicle is turned on. The flashing lamp indicates that the system is in selfdiagnosis mode. It continues to flash until motorcycle speed exceeds 3 mph 5 km/h . ABS is not operational until the lamp turns off. Refer to Speedometer Instument Lamps. Solid: Continuous illumination of the lamp indicates an ABS malfunction. The ABS is disabled and the brakes are operating as if they were nonABS brakes. See a HarleyDavidson dealer for service. Check Engine Lamp See Instrument Lamps. The check engine lamp indicates when the engine/engine management system is not operating normally. The check engine lamp comes on when the ignition is turned on and remains on for approximately 4 seconds. It remains lit while the engine management system runs a series of selfdiagnostics. Refer to Speedometer Instument Lamps. If the lamp comes on at any other time, see a HarleyDavidson dealer. 1. 2. 3. 4. 5. 6. Low fuel Security Battery discharge Cruise control: FXDLS ABS (km/h ABS icon also shown) Check engine Instrument Lamps Speedometer Instument Lamps ICON NAME FUNCTION Low fuel Illuminates when fuel level is at approximately 0.8 gal 3.1 L or less. Fill with recommended fuel as soon as possible. Security A flashing lamp indicates that the system security system is armed. Battery Indicates either overcharging or undercharging of the battery. discharge Cruise control Amber: Amber color when cruise control is on. Green: Green when cruise speed is set and motorcycle is at cruise speed. ABS Flashes until 3 mph 5 km/h and ABS becomes operational. Check Illuminates when engine diagnostics has detected an electrical fault. engine Indicator Lamps Five indicator lamps are provided: All models except FXDL, FXDLS: In the instrument panel. FXDL, FXDLS: In tachometer face. Turn Signals See Indicator Lamps. The turn signal indicators (1, 5) flash when a turn signal is activated. When the 4way hazard flashers are operating, both turn indicators flash simultaneously. Refer to Indicator Bar Indicator Lamps. Headlamp High Beam See Indicator Lamps. The headlamp high beam indicator lamp (2) is lit when the high beam or flash to pass switch is activated. Refer to Indicator Bar Indicator Lamps. Neutral Indicator Lamp See Indicator Lamps. The neutral indicator lamp (3) is lit when the transmission is in neutral. Refer to Indicator Bar Indicator Lamps. Oil Pressure Indicator Lamp See Indicator Lamps. The oil pressure indicator lamp (4) is lit when sufficient oil is not circulating through the engine. Refer to Indicator Bar Indicator Lamps. The lamp is lit when the ignition is turned on before starting engine. With engine running, the lamp is off when engine speed is above idle. Circumstances that could cause the oil indicator lamp to illuminate: Low oil level. Stop engine immediately. Add oil. Diluted oil. Change oil as soon as possible. Incorrect oil for the operating temperature. Change oil as soon as possible. For information, see Troubleshooting. If the oil pressure indicator lamp remains lit, always check the oil supply first. If the oil supply is normal and the lamp is still lit, stop the engine at once and do not ride further until the trouble is located and the necessary repairs are made. Failure to do so may result in engine damage. (00157a) 1. 2. 3. 4. 5. Left turn High beam Neutral Oil pressure Right turn Indicator Lamps Indicator Bar Indicator Lamps ICON NAME Left turn High beam FUNCTION Flashes when turn signal switch is activated for a left turn. Push left turn signal switch to cancel. Illuminates when high beams are on. Press the low beam switch to switch to low beam. Neutral Illuminates when transmission is in neutral. Oil pressure Right turn If indicator remains lit, stop engine and check oil level. Flashes when turn signal switch is activated for a right turn. Push right turn signal switch to cancel. Configuring Speedometer Units 1. With the ignition on or the key fob present, push the OFF/RUN switch to RUN. 2. See Changing Speedometer Units. Press and hold the trip switch until the speedometer units change (mph or km/h). Changing Speedometer Units Electronic Throttle Control (ETC): FXDLS Your motorcycle has Electronic Throttle Control (ETC). Instead of a mechanical cable, the ETC uses grip sensors to communicate throttle position to the Electronic Control Module (ECM). The ECM then regulates proper fuel/air intake and ignition timing based on the throttle position. The Electronic Control Module (ECM) monitors the status of the grip sensors, throttle plate actuation and airflow. If Trouble Codes are detected, the ECM disables cruise control, illuminates the check engine lamp and transitions to one of the following modes. ETC Limited Performance Mode The rider experiences nearnormal operation. The motorcycle operates with provisions to guard against unintended acceleration. ETC Power Management Mode The throttle plate actuator returns to an "idle detent." The idle detent or "limphome" position provides enough torque to achieve speed of about 25 mph 40 km/h . The motorcycle's response to grip sensor input is reduced. ETC Forced Idle Mode The throttle plate actuator is forced to a "fast idle" position. Fast idle provides enough torque to crawl, but not enough torque to operate at traffic speeds. ETC Forced Shut Down Mode The engine is forced to shut down. Gear Shift Lever Location See Gear Shift Lever and Shift Pattern. The gear shift lever is on the left side. The gear shift lever is operated with the left foot. The shift lever changes gears in a sequential sixspeed transmission. Shift Pattern The clutch must be fully disengaged before attempting a gear shift. Failure to fully disengage the clutch can result in equipment damage. (00182a) See Gear Shift Lever and Shift Pattern. Each gear must be engaged in sequence. Lift the gear shift lever up to upshift. Press the lever down to downshift. After each gear change, release the gear shift lever to allow it to return to its resting position. See Gear Shift Lever. Neutral Neutral is located between first and second gear. The transmission can be shifted to neutral from either first or second gear. Lift or press the gear shift lever onehalf of its stroke. In neutral, the indicator lamp illuminates. Gear Shift Lever and Shift Pattern Brake System Front Brake Lever Do not position fingers between hand control lever and handlebar grip. Improper hand positioning can impair control lever operation and cause loss of vehicle control, which could result in death or serious injury. (00032a) See Front Brake Lever. The front brake hand lever controls the front wheel brake. The brake lever is on the right handlebar. Operate the hand lever with the fingers of the right hand. Front Brake Lever Rear Brake Pedal See Rear Brake Pedal. The rear brake pedal controls the rear wheel brake. The brake pedal is on the right side. Operate the rear brake pedal with the right foot. Rear Brake Pedal NonABS Brake System Apply brakes uniformly and evenly to prevent wheels from locking. Use front and rear brakes equally for best results. Do not apply brake strongly enough to lock the wheel. A locked wheel will skid and can cause loss of vehicle control, which could result in death or serious injury. (00053a) Antilock Brake System (ABS) Identification The optional HarleyDavidson antilock brake system assists the rider in maintaining control when braking in a straightline emergency situation. ABS operates independently on front and rear brakes to keep the wheels rolling and prevent uncontrolled wheel lockups either on dry pavement or on slick surfaces such as gravel, leaves or when riding in wet conditions. See ABS Module (EHCU) (behind cover). Models with ABS have an ABS module (EHCU). ABS Module (EHCU) (behind cover) How ABS Works The ABS monitors sensors at the front and rear wheels to determine wheel speed. If the system detects one or both wheels are slowing down too quickly, which indicates they are close to locking, the ABS reacts. If the deceleration rate does not match a criteria stored in memory, the ABS also reacts. The system rapidly opens and closes valves to modulate the brake caliper pressure utilizing only the brake lever/pedal pressure being applied by the rider. During ABS activation, the system provides the electronic equivalent of manually pumping the brakes. ABS is capable of cycling up to seven times per second. The rider recognizes ABS activation by the slight pulsing sensation in the hand lever or the rear brake pedal. The pulsing sensation can also be accompanied by a clicking sound from the ABS module. Both are the result of normal operation. Refer to ABS Symptoms and Conditions. How To Use ABS While an advantage in emergency braking, ABS is not a substitute for safe riding. The safest way to stop a motorcycle is upright with both wheels straight. HarleyDavidson ABS is a manual assist system. When stopping in an emergency stopping situation, maintain pressure on the brakes through all ABS events. Do not modulate or "pump" the brake controls. The wheels can not lock until the end of the stop when motorcycle speed reaches approximately 4 mph 6 km/h and ABS is no longer needed. ABS cannot prevent lockup of rear wheel due to engine braking. ABS will not aid in cornering or on loose/uneven surfaces. A locked wheel will skid and can cause loss of vehicle control, which could result in death or serious injury. (00362a) ABS: Tires and Wheels Motorcycles equipped with ABS must always use HarleyDavidson tires and wheels. The ABS monitors the rotational speed of the wheels through individual wheel speed sensors. Changing to different diameter wheels or differentsized tires can alter the rotational speed. This can upset the calibration of the ABS and have an adverse effect on its ability to detect and prevent uncontrolled wheel lockups. Operating at tire pressures other than those specified in Specified Tires can reduce ABS braking performance. ABS Symptoms and Conditions SYMPTOM CONDITION ABS lamp ABS malfunction detected. See a HarleyDavidson dealer for service. continuously lit ABS lamp flashing This indicates a normal selfdiagnostics process when the motorcycle is first turned on and the speed is under 3 mph 5 km/h . ABS is not operational until the lamp turns off. If the lamp continues flashing at speeds greater than 3 mph 5 km/h , see a HarleyDavidson dealer for service. Pulsing Normal condition. brake lever or pedal during an ABS event Clicking sound during an ABS event Normal condition. "Surge" sensation while braking Normal condition. This is most noticeable when braking with one brake (front only or rear only). Result of a reduction in deceleration which can be caused by cracks or bumps in road, engine braking (high engine RPMs causing the rear wheel to slow down), hard braking at slow speeds, and other conditions. This is due to ABS modulating caliper brake pressure to prevent uncontrolled wheel lock. Temporarily Normal condition. Engine braking (high engine RPMs causing the rear wheel to stiff rear slow down) or down shifting can activate ABS. If applying the rear brake at the brake pedal same time or immediately after, the ABS may be closing a valve to prevent pressure to the rear brake. This is due to ABS modulating caliper brake pressure to prevent uncontrolled wheel lock. Tire chirp Normal condition. Depending on surface, tire can chirp without locking the wheel. Black mark Normal condition. Depending on surface, tire can leave a black mark without on locking the wheel. pavement Wheel lock at low speed Normal condition. ABS does not activate on front wheel below 3 mph 5 km/h or on rear wheel below 5 mph 8 km/h . Jiffy Stand Always park motorcycle on a level, firm surface. An unbalanced motorcycle can fall over, which could result in death or serious injury. (00039a) The jiffy stand is located on the left side of the motorcycle. The stand swings outward to support the motorcycle for parking. The jiffy stand locks when placed in the full forward (down) position with vehicle weight on it. If the jiffy stand is not in the full forward (down) position with vehicle weight on it, the vehicle can fall over which could result in death or serious injury. (00006a) Be sure jiffy stand is fully retracted before riding. If jiffy stand is not fully retracted, it can contact the road surface causing a loss of vehicle control, which could result in death or serious injury. (00007a) Jiffy Stand Interlock: International Models Some international models have a jiffy stand interlock. If the transmission is in neutral, the motorcycle will start and run. If the jiffy stand is down and the transmission in gear, engaging the clutch stalls the motorcycle. The message "SidEStAnd" scrolls across the odometer. Raising the jiffy stand or putting the transmission in neutral will permit the engine to run. The odometer will clear the message. If the stand lowers at a speed greater than 10 mph 15 km/h , the engine will continue to run. The indicators will flash twice. The message "SidEStAnd" will scroll across the odometer. The message remains until the system detects the jiffy stand in the fully retracted position again. The rider can continue to ride while in this mode. The rider can clear the text messages at any time by pressing the trip/trigger switch once while the vehicle is powered up. Rear View Mirrors Objects in mirrors are closer than they appear. Use caution when judging distance of objects in mirrors. Failure to judge correct distances could result in death or serious injury. (00033a) Your motorcycle has two convex rear view mirrors. This type of mirror is designed to give a much wider view to the rear than a flat mirror. However, cars and other objects seen in this type of mirror look smaller and farther away than they actually are. Use caution when judging the size or relative distance of objects seen in rear view mirrors. Always adjust the rear view mirrors to reflect the area behind the motorcycle before riding. NOTE: Adjust mirrors so you can see a small portion of your shoulders in each mirror. This will help you establish the relative distance of vehicles to the rear of your motorcycle. Fuel Filler Cap Removing the Fuel Filler Cap Do not use aftermarket fuel caps. Aftermarket fuel caps may fit improperly and leak, which could lead to death or serious injury. See a HarleyDavidson dealer for approved fuel caps. (00034a) See Fuel Filler Cap and Fuel Gauge (typical). The fuel filler cap (1) is on the right side of the fuel tank. The fuel gauge (2) is NOT removable. To Remove: Turn the cap counterclockwise three/quarter of a turn to engage the threads. Continue to unscrew the cap while lifting. To Install: Turn the cap clockwise until it clicks. The click is a ratchet that prevents over tightening. 1. Fuel filler cap 2. Fuel gauge Fuel Filler Cap and Fuel Gauge (typical) Filling the Tank Avoid spills. Slowly remove filler cap. Do not fill above bottom of filler neck insert, leaving air space for fuel expansion. Secure filler cap after refueling. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00028a) Do not store motorcycle with gasoline in tank within the home or garage where open flames, pilot lights, sparks or electric motors are present. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00003a) Do not spill fuel onto the motorcycle while refueling. Immediately wipe up fuel spills on your motorcycle. Fuel can cause damage to cosmetic surfaces. (00147b) Use only unleaded fuel in catalytic converterequipped motorcycles. Using leaded fuel will damage the emission control system. (00150b) See Fuel Level below Filler Neck. Do not overfill the fuel tank. Insert the pump nozzle into the filler hole. Do not fill the tank beyond the bottom of the filler neck. A warm engine, the sun or extreme temperatures can cause the fuel to expand. Fuel can spill out of the tank and damage the finish. See Safe Operating Rules. Fuel Level below Filler Neck Locking Fuel Filler Cap (Asia Pacific) Replacement Keys Find the fourdigit key number stamped on the back of the key opposite the HD logo. Write the ignition key number in the space provided at the front of this manual. With that number, your HarleyDavidson dealer can order a replacement. Removal 1. See Locking Fuel Filler Cap. Rotate the lock cover to access the key lock. 2. Insert the key. 3. Hold the fuel filler cap in place. Turn the key counterclockwise until it stops. 4. Turn key back to its original position. Remove the key. 5. Turn cap counterclockwise until resistance is felt. Continue to turn cap counterclockwise to remove cap. Installation 1. See Locking Fuel Filler Cap. Insert the key into the lock. 2. To make sure that the cap is unlocked, firmly, hold the cap. Turn the key counterclockwise until it stops. 3. Allow the key to return to a neutral position. Remove the key. NOTE: When installing the fuel cap, rotate the cap one full turn past the audible click. 4. Turn the cap clockwise to install the fuel cap. 5. Close the lock cover. Locking Fuel Filler Cap Shock Absorber Preload: FXDLS Calculate the Load NOTE: The total of rider weight and passenger plus cargo and accessories cannot exceed the maximum added weight allowed. Refer to Maximum Added Weight Allowed: FXDLS. 1. Add the weight of the rider and riding gear to get the total rider weight. 2. Separately, add the weight of the passenger, their riding gear, intended cargo and any accessories. Maximum Added Weight Allowed: FXDLS MODEL FXDLS SPECIFICATIONS lb kg 411 186 Identify the Preload Measurement. 1. Under RIDER WEIGHT, identify the row that includes the total weight of the rider and riding gear. Refer to Shock Preload Measurement: FXDLS. 2. In the row of PASSENGER, CARGO AND ACCESSORIES, identify the total weight column for any passenger, cargo and accessories. 3. The number at the intersection of the RIDER WEIGHT row and the PASSENGER, CARGO AND ACCESSORIES column is the preload location measurement. Shock Preload Measurement: FXDLS RIDER WEIGHT PASSENGER, CARGO, AND ADDED ACCESSORIES lb 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 kg 0 5 59 64 68 9 14 18 23 27 32 36 41 45 50 54 lb kg MEASUREMENT BETWEEN TOP OF ADJUSTER NUT AND BOTTOM OF CONE (mm) 100 45 16 17 19 20 21 23 24 25 27 28 29 31 32 110 50 16 17 18 20 21 22 24 25 26 28 29 30 32 33 120 54 16 18 19 20 22 23 25 26 27 29 30 31 33 34 130 59 16 17 19 20 21 23 24 25 27 28 29 31 32 34 35 140 64 16 17 18 20 21 22 24 25 26 28 29 30 32 33 34 36 150 68 17 18 19 21 22 23 25 26 27 29 30 31 33 34 35 37 160 73 17 19 20 21 23 24 25 27 28 30 31 32 34 35 36 38 170 77 18 20 21 22 24 25 26 28 29 30 32 33 34 36 37 38 180 82 19 21 22 23 25 26 27 29 30 31 33 34 35 37 38 39 180 82 19 21 22 23 25 26 27 29 30 31 33 34 35 37 38 39 190 86 20 22 23 24 26 27 28 30 31 32 34 35 36 38 39 40 200 91 21 22 24 25 26 28 29 30 32 33 35 36 37 39 40 41 210 95 22 23 25 26 27 29 30 31 33 34 35 37 38 39 41 42 220 100 23 24 26 27 28 30 31 32 34 35 36 38 39 40 41 42 230 104 24 25 27 28 29 31 32 33 35 36 37 39 40 41 42 43 240 109 25 26 27 29 30 31 33 34 35 37 38 40 41 42 43 44 250 113 26 27 28 30 31 32 34 35 36 38 39 40 41 42 43 44 260 118 27 28 29 31 32 33 35 36 37 39 40 41 42 43 44 45 Shock Adjustment Adjust both shock absorbers equally. Improper adjustment can adversely affect stability and handling, which could result in death or serious injury. (00036b) Avoid shock damage. Make sure shock threads are clean and free of debris before loosening or tightening shock adjusting nuts. 00646b NOTE: To prevent damage to the adjustment and locknuts, do not use any other wrench than Spanner Tool 14900080 provided with the motorcycle. 1. If necessary, clean the threads on the shock absorber. 2. See Adjusting Shock to Preload Measurement. Use the spanner tool (5) to turn the upper locknut (2) counterclockwise to unlock the ring. NOTE: See Adjusting Shock to Preload Measurement. Rotate the lower adjustment nut (1) clockwise to increase preload. Rotate the lower adjustment nut counterclockwise to decrease preload. 3. Measure to the preload measurement location. Refer to Shock Preload Measurement: FXDLS. a. Place the bottom of the spanner tool on the bottom of the shock cone (shock cap) (3). b. On the spanner scale, find the measurement from the preload table. c. Rotate the lower adjustment nut (1) to align the top of the nut with the measurement (4) on the scale. 4. Use the tool to tighten the upper locknut against the lower adjustment nut. 5. Adjust the opposite shock absorber to the same preload measurement. 1. 2. 3. 4. 5. Lower adjustment nut Upper locknut Shock cap Measurement (from preload table) Spanner tool Adjusting Shock to Preload Measurement Shock Absorber Preload: All except FXDLS Adjust the shock absorber spring preload for the total load. Increase preload for heavy loads. Reduce preload for lighter loads. Adjust both shock absorbers equally. Improper adjustment can adversely affect stability and handling, which could result in death or serious injury. (00036b) Do not turn the shock absorber adjustment collar clockwise beyond adjustment setting 5. Doing so may result in equipment damage. (00166b) NOTE: Some models have a cover over the preload cam. Insert the teeth on the shock adjustment spanner into the holes in the cover. See Shock Absorber Preload Adjustment. Using SHOCK ADJUSTMENT SPANNER 94448 82B or SHOCK ADJUSTMENT SPANNER HD9470052C , turn the preload cam counterclockwise until it stops. Counting one at the stop position, turn the spanner clockwise and count each position to specification. Refer to Recommended Shock Preload: FLD (FLD) or Recommended Shock Preload: Dyna Models Except FLD (other models). 1. Preload cam cover 2. Spanner Shock Absorber Preload Adjustment Recommended Shock Preload: FLD LOAD1 POSITION2 Less than 190 lb 86 kg 1 190240 lb 86109 kg 2 240290 lb 109132 kg 3 290340 lb 132154 kg 4 340 lb 154 kg to maximum added weight allowed. Refer to Weight. 5 1. Passenger/Cargo: For every 35 lb 16 kg of cargo or passenger weight, increase preload one position. Do not exceed the maximum added weight allowed. 2. See Shock Preload Cam Positions. Recommended Shock Preload: Dyna Models Except FLD LOAD1 POSITION2 FXDF, FXDWG, FXDL FXDB, FXDBC, FXDBP Less than 135 lb 60 kg 1 1 135165 lb 6075 kg 1 2 165195 lb 7589 kg 2 3 195225 lb 89102 kg 3 4 225255 lb 102116 kg 4 5 255 lb 116 kg to maximum added weight allowed. Refer to Weight. 5 5 1. Add the weight of the rider, passenger, riding gear, accessories and cargo. 2. See Shock Preload Cam Positions. Shock Preload Cam Positions Luggage See the Accessories and Cargo section in your owner's manual. Improper cargo loading or accessory installation can cause component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00021b) Do not exceed the motorcycle's Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Rating (GAWR). Exceeding these weight ratings can lead to component failure and adversely affect stability, handling and performance, which could result in death or serious injury. (00016f) GVWR is the total weight of the motorcycle, accessories, rider, passenger and cargo that can be safely carried. GAWR is the maximum amount of weight that can be safely carried on each axle. See information label on frame steering head or frame downtube for GVWR and GAWR. Improper loading of cargo or installation of accessories can affect motorcycle stability and handling, which could result in death or serious injury. (00095a) Keep cargo weight concentrated close to the motorcycle and as low as possible to minimize the change in the motorcycle's center of gravity. Distribute weight evenly on both sides of the vehicle. Do not load bulky items too far behind the rider or add weight to the handlebars or front forks. Do not exceed maximum load on the label within the luggage. Check that cargo is secure.The cargo cannot shift while riding. Periodically recheck load. Close and lock luggage before riding or leaving the vehicle unattended. Saddlebags: FLD Opening 1. See Saddlebag: FLD. Unlock the saddlebag latch using the ignition key. 2. Place fingers under the latch (1) and lift. 3. Lift the outside edge of the cover and gently push the cover in toward the motorcycle to disengage the cover from the catch on the inner side of the saddlebag. 4. Lift the inside edge of the cover and swing it over the saddlebag to open. 5. As you swing the cover outward, let it flip over so the inside faces up. Let the cover rest against rub bars and nylon check strap. NOTE: The saddlebag lids are designed to stay attached to the bags at all times. Closing 1. See Saddlebag: FLD. Raise the outside edge of the cover and swing it over the saddlebag. 2. Push the latch (1) to secure the saddlebag. The cover will engage the catch on the inner side of the saddlebag. NOTE: Close and lock the saddlebag latch whenever the motorcycle is in operation. Removing 1. See Saddlebag Lock Knob: FLD. Inside the saddlebag, pull the knob outward and rotate to the UNLOCK position. 2. See Saddlebag Installation: FLD. Hold the saddlebag and slide it toward the rear of the motorcycle to remove it from the three docking posts. NOTE: Saddlebags may be easily tipped if not secured in the upright position. The right saddlebag has a larger cavity along the bottom to accommodate the brackets for the exhaust system. Place saddlebags on a level surface, preferably supported against a wall or other surface. Avoid dragging the saddlebags on the ground to prevent scratches. Installing NOTE: If the docking bushings on the saddlebag are damaged or missing, install new bushings before mounting the saddlebags on the motorcycle. 1. See Saddlebag Installation: FLD. With the knob in the UNLOCK position, slide the saddlebag on to the motorcycle, engaging the saddlebag brackets to the three docking posts on the side of the motorcycle. 2. See Saddlebag Lock Knob: FLD. Pull the knob outward and rotate to the LOCK position until the knob snaps into place. 3. Check that the saddlebag is secure on all three docking posts and the locking latch is secure. Gently pull the saddlebag to the rear to check that it is secure on the motorcycle. 1. Latch 2. Lock knob Saddlebag: FLD 1. Docking posts 2. Saddlebag brackets (with docking bushings) Saddlebag Installation: FLD 1. Lock 2. Unlock Saddlebag Lock Knob: FLD Windshield: FLD Removal 1. See Windshield: FLD. Lift the wire form latch springs (1) at both sides of the windshield. Move the TOP of the windshield assembly forward, until the TOP bracket notches slide away from the grommets (2). 2. Carefully lift the windshield bracket BOTTOM notches off the bottom grommets. 3. Remove windshield. NOTE: For proper windshield maintenance, see Windshield Care. Installation 1. See Windshield: FLD. Lift the wire form latch springs (1) at both sides of the windshield. slide the BOTTOM windshield bracket notches onto the bottom grommets (2). 2. Slide the TOP bracket notches onto the top grommets (2). 1. Wire form latch 2. Grommets Windshield: FLD SideMounted License Plate See SideMounted License Plate Assembly. Some models have a sidemounted license plate assembly. The license plate must be in the extended position during operation. This feature may not be available in all markets. The sidemounted license plate assembly includes an LED lamp module. If the LED lamp fails, see a HarleyDavidson dealer for assembly replacement. SideMounted License Plate Assembly Adjustable Handlebar Riser: FXDL The rider's safety depends upon the correct adjustment of the riser, handlebar and handlebar attachments. Use the appropriate service manual procedure. If the procedure is not within your capabilities or you do not have the correct tools, have a HarleyDavidson dealer perform the adjustment. Improper adjustment could result in death or serious injury. (00640d) See a dealer or service manual for handlebar and riser adjustment. NOTE: If trailering motorcycle, do not use tie down straps on handlebars or risers. Use straps on fork clamps. Security System Security System Components The security system consists of a control module, a handsfree antenna and a handsfree fob carried by the rider/passenger. After parking the motorcycle, turn the ignition to OFF or ACCESSORY and the security system will automatically arm within five seconds. While armed, the starter and ignition are disabled and the rider can leave the motorcycle knowing that the module disables the ignition if someone tampers with the ignition switch or activates an alarm if someone attempts to move the motorcycle. If the fob is present, the module automatically disarms when the ignition is turned to IGNITION or ACCESSORY. NOTES: If disconnecting the battery, see Disconnecting Power to prevent the optional security system siren from sounding. Do not relocate the module or the antenna. Options See a HarleyDavidson dealer or www.harleydavidson.com for security system options. Smart Siren II. Security Pager and Security Pager Receiver II. Replacement fobs. FCC Regulations FCC ID: L2C0027TR IC ID: 3432A0027TR FCC ID: L2C0028TR IC ID: 3432A0028TR This device complies with Part 15 of the FCC Rules and with RSS210 of Industry Canada rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. NOTE: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. The term "IC:" before the radio certification number only signifies that Industry Canada technical specifications were met. Security System Fob Fob Assignment See Fob: Security System. Fobs are electronically assigned to the security system by a Harley Davidson dealer. Up to two fobs can be assigned at any one time. NOTES: The reusable label found on the fob packaging lists the serial number of the fob. For reference, affix the label to a blank "NOTES" page in this Owner's Manual. The serial number of the fob is also found on the inside of the fob. See Fob Battery. The module will arm only if the fob has been assigned by a HarleyDavidson dealer and a personal identification number (PIN) has been entered in the system. Write the PIN on the personal information page in the front of this owner's manual and on the removable wallet card. If the fob is misplaced or the fob fails, refer to the wallet card and use the PIN to manually disarm the system. See Arming and Disarming and Troubleshooting. The rider can change the PIN at any time. See Personal Identification Number (PIN). Riding with a Fob Always carry the fob when riding, loading, fueling, moving, parking or servicing the motorcycle. Carry the fob in a convenient pocket. Do not leave the fob attached to the handlebars or store the fob in a luggage compartment. Unintentionally leaving the fob with the motorcycle when it is parked prevents the system from activating the alarm. Do not ride with the fob stored in a metal case or with the fob closer than 3.0 in 76 mm to a mobile phone, display or other electronic device. Any electromagnetic interference may prevent the fob from disarming the system. For added security, always lock the fork and remove the key when parked. If the fob is within range and the motorcycle is unlocked, tampering with the motorcycle will not activate the alarm. Riding without a Fob If the motorcycle is ridden off without the fob, the odometer window temporarily displays "NO FOB." To restart a motorcycle without a fob, disarm the security system with the PIN. Fob: Security System Personal Identification Number (PIN) The personal identification number (PIN) is a number that can be used to disarm the security system. Use the PIN in case the assigned fob is misplaced, fails or if the fob cannot communicate with the motorcycle because of electromagnetic interference. A PIN is a fivedigit number (19, no zeros). Changing the PIN The rider can change the PIN at any time. Refer to Changing the PIN. Changing the PIN STEP ACTION WAIT FOR CONFIRMATION NO. 1 Select a 5digit (1 thru 9) PIN and record on the wallet card from owner's manual. 2 With an assigned fob present, turn the engine stop switch to OFF. 3 Turn the ignition switch to IGN. 4 Cycle the OFF/RUN switch twice: RUN OFF RUN OFF RUN. 5 Press left turn signal switch two ENTER PIN will scroll through NOTES 5 Press left turn signal switch two times. ENTER PIN will scroll through the odometer window. 6 Press right turn signal switch one time and release. Turn signals will flash three times. Current PIN will appear in odometer. The first digit will be flashing. 7 Enter first digit of new PIN by pressing and releasing the left turn signal switch until the selected digit appears. 8 Press right turn signal switch one time and release. 9 Enter second digit of selected PIN by pressing and releasing the left turn signal switch until the selected digit is present. 10 Press right turn signal switch one time and release. 11 Enter third digit of the selected PIN by pressing and releasing the left turn signal switch until the selected digit is present. 12 Press right turn switch one time and release. 13 Enter fourth digit of new PIN by pressing and releasing the left turn signal switch until the selected digit is present. 14 Press right turn switch one time and release. 15 Enter fifth digit of the new PIN by pressing and releasing the left turn signal switch until the selected digit is present. 16 Press right turn switch one time and release. 17 Turn the engine stop switch OFF, then turn the ignition switch to OFF. The new digit will replace the current in odometer window. The new digit will replace the current in odometer window. The new digit will replace the current in odometer window. The new digit will replace the current in odometer window. The new digit will replace the current in odometer window. Pushing the engine stop switch to OFF stores the new PIN in the module. Security Status Indicator See Instruments. The security lamp in the speedometer face indicates the status of the security system. Armed: A lamp that blinks approximately every three seconds indicates that the system is armed. Disarmed: After the system disarms and the ignition is on, the lamp will remain illuminated for approximately four seconds and then turn off. Service: A lamp that remains illuminated longer than four seconds when the system is disarmed indicates that service of the module is required. Arming and Disarming Arming When the motorcycle is parked and the ignition is turned to OFF or ACCESSORY, the security system arms automatically within five seconds if no motion is detected. Even when the fob is present, the system arms. On arming, the turn signals flash twice and the optional siren chirps twice if the siren is in the chirp mode. While armed, the indicator lamp in the speedometer face flashes every three seconds. NOTE: International models: The system must be in the chirp mode for the siren to chirp on arming or disarming. See Siren Chirp Mode (Confirmation). Disarming With the fob present, the rider may ride or move the motorcycle for parking, storage or service without setting off the alarm. Disarming is automatic as long as the fob is within range. Fob: An armed security system is automatically disarmed when the fob is present and the motorcycle is moved or the ignition switch is turned to IGNITION or ACCESSORY. The range of the fob is 5 ft 1.5 m . When the system disarms, the optional siren chirps once and the security indicator lamp illuminates for a solid four seconds and then turns off. NOTE: On any motion, like lifting the motorcycle up off its jiffy stand or turning the ignition to ON, the system will electronically "poll" for the presence of the fob. If the fob is present, the system disarms. Personal identification number (PIN): If the fob is misplaced or if the present fob fails to communicate, the system can be disarmed with the personal identification number (PIN). Refer to Entering a PIN to Disarm Security System. Disarming with a PIN Disarm the security system manually using the PIN if the fob is lost, the fob battery is discharged or if where you parked there is a strong electromagnetic interference. Do not turn handlebars, straddle seat or lift motorcycle off the jiffy stand. During a PIN disarm, if the security system detects motorcycle motion the system will activate the alarm. NOTES: If a mistake is made while entering PIN, turn the ignition switch to OFF before entering the last digit and then start the procedure from the beginning. If the procedure fails to disarm the security system, wait two minutes before attempting another PIN disarm. The security system remains disarmed until the ignition is turned to OFF. At any time during a PIN disarm if the fob is brought within range, the security system disarms as the module receives the coded signal from the fob. Entering a PIN to Disarm Security System STEP ACTION WAIT FOR CONFIRMATION NOTES NO. 1 If necessary, verify the current 5 digit PIN. Should be recorded on wallet card. 2 Turn ignition to IGN. If armed, the odometer window display will read: ENTER PIN and the security lamp will be flashing at a fast rate. The headlight will not be on. 3 Press and release the left turn signal switch. In the odometer window, a flashing 1 will appear. 4 Advance the digit by tapping the The first digit in the odometer will be the left turn signal until the odometer first digit in the PIN. window displays the first digit of the PIN. 5 Press right turn switch 1 time. The first digit is stored and the next digit will Serves as flash. enter key. 6 Advance the second digit using the left turn switch until the digit reaches the second digit of the PIN. The second digit in the odometer will be the second digit in the PIN. 7 Press right turn switch 1 time. The second digit is stored and the next dash will flash. 8 Advance the third digit using the The third digit in the odometer will be the left turn switch until it reaches third digit in the PIN. the third digit of the PIN. 9 Press right turn switch 1 time. The third digit is stored and the next dash will flash. 10 Advance the fourth digit using the left turn switch until it reaches the fourth digit of the PIN. The fourth digit in the odometer will be the fourth digit in the PIN. 11 Press right turn switch 1 time. The fourth digit is stored and the next dash Serves as will flash. enter key. 12 Advance the fifth digit using the left turn switch until it reaches the fifth digit of the PIN. The fifth digit in the odometer will be the fifth digit in the PIN. 13 Press right turn switch 1 time. The fifth digit is stored. The security system Security indicator lamp stops blinking. System is disarmed. Serves as enter key. Serves as enter key. Alarm Ignition Disabled When the fob is not present and the system is armed, if the ignition switch is turned to IGNITION or ACCESSORY, the security lamp will flash at a fast rate and the odometer window display will scroll "ENtER PIN". The headlamp will not turn on. After approximately 10 seconds, if the system does not receive a left turn signal switch input, the display will go blank. The ignition system will remain disabled until the fob is present or the current PIN is entered. Warnings Once armed, if the motorcycle is moved or lifted up off of its jiffy stand and the fob is not present, the alarm will warn the operator with three alternate flashes of the turn signals and a chirp of the optional siren. Within four seconds, if the motorcycle is back on its jiffy stand and no further motion is detected and/or the ignition is turned to OFF, the system will remain armed without activating the alarm. If the motorcycle motion continues, the system will issue a second warning four seconds after the first. NOTE: During warnings and alarms, the starter motor and the ignition circuits are disabled. Alarm Activation If the security system is still detecting motion and/or if the ignition has not been turned back to OFF after a second warning, the system will activate the alarm. When activated, the security system will: Alternately flash the four turn signals. Sound the optional siren. Duration: The alarm will stop within 30 seconds and if no motion is detected, the alarm will not restart. However, if motorcycle motion continues, the system will repeat the 30 second alarm and recheck for motion. The alarm will repeat this 30 second alarm cycle for five minutes (10 cycles) or until the alarm is deactivated. NOTE: The alarm will also activate the LED, vibration or audible modes of a HarleyDavidson security pager. A pager can operate either in silent or in combination with an optional siren. The range of a pager can be up to 0.5 mi 0.8 km . See a HarleyDavidson dealer for details. Deactivate Alarm Key fob: Bring the fob to within 5 ft 1.5 m of the motorcycle. After the module identifies that the fob is present, the system will terminate the alarm. PIN entry: Enter the PIN to deactivate the alarm. If an error is made while entering the PIN, wait until the alarm is between cycles to enter the PIN. Siren Chirp Mode (Confirmation) Chirp Mode In chirp mode, the siren sounds two chirps when arming, and a single chirp when disarming. Chirpless Mode In chirpless mode, the siren does not chirp on arming or disarming. The siren still provides warning chirps and sounds the alarm if motorcycle is moved or ignition switch is turned on without the fob present. Switching Modes Quickly cycling ignition switch ONOFFONOFFON switches the system from one mode to the other. 1. With the fob present, turn the ignition switch to IGNITION. 2. When the security lamp turns off, turn the ignition switch to OFF. 3. When the security lamp turns off (but before the turn signals flash twice), immediately turn the ignition switch to IGNITION. 4. When the security lamp turns off, immediately turn the ignition switch to OFF. 5. When the security lamp turns off (but before the turn signals flash twice), immediately turn the ignition switch to IGNITION. Transport Mode When transporting the motorcycle, place the system in the transport mode. Otherwise, the alarm activated by motion detection can discharge the battery. In the transport mode, the security system is armed without enabling the motion detector for one ignition cycle. This allows the vehicle to be picked up and moved in an armed state. However, any attempt to start the engine when the fob is not within range will trigger the alarm. To Enter Transport Mode 1. With an assigned fob within range, turn the ignition switch to IGNITION. 2. Before the security lamp goes out, turn the ignition switch to OFF. 3. Within three seconds, simultaneously press both the left and the right turn signal switches. 4. After the turn signals flash once, the system enters the transport mode. With the fob removed, the motorcycle can be moved without setting off the alarm. To Exit Transport Mode With the fob present, turn the ignition switch to IGNITION to disarm the system. Storage and Service Departments LongTerm Parking To maintain arming, store the fob beyond the range of the antenna. The antenna range is approximately 5 ft 1.5 m . Have the fob present before moving parked motorcycle. If the motorcycle will not be operated for several months, such as during the winter season, see Motorcycle Storage. Service Departments When the motorcycle is left at a HarleyDavidson dealer, there are two options: 1. Leave an assigned fob with the dealer. 2. To maintain possession of the fob, ask the dealer to disable the system for service (service mode) before leaving the dealership. Fob Battery Replacing the Battery Replace the fob battery every year. 1. See Fob Battery. Slowly turn a thin blade in the thumbnail slot (1) on the side of the fob to separate the two halves. 2. Remove the battery (2) and discard. 3. Install a new battery (Panasonic 2032 or equivalent) with the positive side down. 4. Align the two halves of the fob. Snap the halves together. 1. Thumbnail slot 2. Battery 3. Fob serial number Fob Battery Disconnecting Power Siren Equipped Models When disconnecting the battery or removing the main fuse, perform the following steps to prevent the optional siren from sounding. 1. Verify that the fob is present. 2. Turn the ignition switch to IGNITION. 3. Pull the main fuse from its holder or disconnect the battery. NOTE: Place the ignition switch in the OFF position before installing the main fuse. Troubleshooting Security System Indicator If the system indicator lamp stays illuminated while riding, see a HarleyDavidson dealer. Fob If the security system continues to actuate warnings and alarms with the fob present, check for: 1. Electromagnetic interference: Other electronic devices, power lines or other electromagnetic sources can cause the security system to operate inconsistently. a. Verify that the fob is not in a metal enclosure or within 3.0 in 76 mm of any other electronic devices. b. Place the fob on the seat and turn the ignition to IGN. After the system disarms, return the fob to a convenient location. c. Move motorcycle at least 15 ft 5 m from the spot of interference. d. Use the PIN to disarm the system. NOTE: Leaving a fob next to a computer monitor can run down the battery. 2. Discharged fob battery: Use the PIN to disarm the system. Replace the battery. See Fob Battery. 3. A damaged fob: Use the PIN to disarm the motorcycle. Replacement fobs are available for purchase from a HarleyDavidson dealer. Siren If the siren does not chirp two or three times on a valid arming command from the security module, the siren is either in the chirpless mode, not connected, not working, or the siren wiring was opened or shorted while the siren was disarmed. If the siren is armed and the internal siren battery is dead, shorted, disconnected, or has been charging for a period longer than 24 hours, the siren will respond with three chirps on arming instead of two. The internal siren battery may not charge if the vehicle's battery is less than 12.5 volts. If the siren enters the selfdriven mode where it is powered from the siren's internal 9 volt battery, the turn signal lamps may or may not alternately flash. If the security module activates the siren, the turn signal lamps will alternately flash. If the siren has been armed and a security event occurs, and the siren is in selfdriven mode, the siren will alarm for 20 30 seconds and then turn off for 510 seconds. This alarm cycle will be repeated ten times if the siren is in the selfdriven mode. Operation Operating Recommendations Motorcycles are different from other vehicles. They operate, steer, handle and brake differently. Unskilled or improper use could result in loss of control, death or serious injury. (00556c) Take a rider training course. Read owner's manual before riding, adding accessories or servicing. Wear a helmet, eye protection and protective clothing. Never tow a trailer. Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive speed can cause loss of vehicle control, which could result in death or serious injury. (00008a) Do not run the engine at extremely high RPM with clutch disengaged or transmission in neutral. Running an engine at high RPM can result in engine damage. (00177a) Do not exceed the maximum safe RPM specified below under any conditions. Exceeding the maximum safe engine RPM can result in equipment damage. (00248a) The maximum recommended safe engine speed is 5500 rpm. Do not idle engine unnecessarily for more than a few minutes with motorcycle standing still. Aircooled engines require air movement over the cylinders and heads to maintain proper operating temperature. Extended periods of idling or parade duty can overheat the engine, resulting in serious engine damage. (00178a) An engine running long distance at high speed must be given closer than ordinary attention to avoid overheating and possible engine damage. This condition applies particularly to a motorcycle equipped with windshield and fairing. When riding on wet roads, brake efficiency and traction are greatly reduced. Failure to use care when braking, accelerating or turning on wet roads can cause loss of control, which could result in death or serious injury. (00041a) Continuous use of brake causes overheating and reduced efficiency, which could result in death or serious injury. (00042a) Do not tow a disabled motorcycle. Towing can adversely affect stability and handling, which could result in death or serious injury. (00017a) NOTES: Have the engine checked regularly and keep it tuned. When descending a long, steep grade, downshift Then use engine compression together with intermittent application of both brakes to slow the motorcycle. BreakIn Riding Rules The First 500 Miles (800 Kilometers) The sound design, quality materials and workmanship that are built into your new Harley Davidson gives you optimum performance right from the start. To allow your engine to wearin its critical parts, we recommend that you observe the riding rules for the first 500 mi 800 km . 1. During the first 50 mi 80 km of riding, keep the engine speed below 3000 rpm in any gear. Do not lug the engine by running or accelerating at low rpm, or by running at high rpm longer than needed for shifting or passing. 2. Up to 500 mi 800 km , vary the engine speed and avoid operating at any steady engine speed for long periods. Engine speed up to 3500 rpm in any gear is permissible. 3. Drive slowly and avoid fast starts at wide open throttle until the engine has warmed up. 4. Avoid lugging the engine by not running the engine at low speeds in higher gears. 5. Avoid hard braking. Break in new brakes with moderate use for the first 200 mi 300 km . PreRiding Checklist Read the CONTROLS AND INDICATORS section before riding your motorcycle. Failure to understand the operation of the motorcycle could result in death or serious injury. (00043a) Always inspect motorcycle condition before riding. Stop the engine when refueling or servicing the fuel system. Do not smoke or allow open flame or sparks near gasoline. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00002a) Avoid spills. Slowly remove filler cap. Do not fill above bottom of filler neck insert, leaving air space for fuel expansion. Secure filler cap after refueling. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00028a) Use care when refueling. Pressurized air in fuel tank can force gasoline to escape through filler tube. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00029a) 1. Check fuel level. Add fuel if necessary. 2. Adjust mirrors to proper riding positions. 3. Check engine oil level. Add oil if necessary. 4. Check controls to make sure that they operate properly. Operate the front and rear brakes, throttle, clutch and shifter. All controls should operate freely without binding. 5. Check steering for proper operation by turning the handlebars through the full operating range. Handlebars should turn smoothly without binding. Be sure tires are properly inflated, balanced, undamaged, and have adequate tread. Inspect your tires regularly and see a HarleyDavidson dealer for replacements. Riding with excessively worn, unbalanced, improperly inflated, overloaded or damaged tires can lead to tire failure and adversely affect stability and handling, which could result in death or serious injury. (00014b) 6. Check tire condition, pressure and motorcycle loading. Incorrect pressure and excessive loading can lead to tire or wheel failure, and can affect handling and stability. For correct tire pressures, refer to Specified Tires. Be sure headlamp, tail and stop lamp and turn signals are operating properly before riding. Poor visibility of rider to other motorists can result in death or serious injury. (00478b) 7. Test all switches and lights for proper operation. 8. Check for any fuel, oil or hydraulic fluid leaks. Check for coolant leaks on applicable vehicles. 9. Check drive belt for wear or damage. 10. Service your motorcycle as necessary. Engine Idle Temperature Management System (EITMS) The Engine Idle Temperature Management System (EITMS) can provide limited cooling of the rear cylinder for riders who frequently find themselves in prolonged idle conditions or traffic congestion. Operation When engine temperature reaches a predetermined point, the EITMS turns off the rear cylinder fuel injector. Idle speed is maintained, however the rear cylinder becomes an "air pump" which works to cool the engine. EITMS activates (rear cylinder turns off) when all of the following conditions are met: Engine temperature is greater than 287 °F 165 °C Twist grip opening is at idle Vehicle speed under 1 mph 2 km/h Engine speed under 1200 rpm If any one of the following occurs, the EITMS disables (rear cylinder fires again). Engine temperature falls below 275 °F 135 °C Twist grip opening is greater than idle Vehicle speed exceeds 2 mph 3 km/h Engine speed exceeds 1350 rpm Clutch is released with vehicle in gear When the engine is in EITMS operation, you can notice a difference in idle cadence. Additionally, there can also be a unique exhaust odor. Both are normal conditions. Enabling/Disabling EITMS: All except FXDLS Motorcycles are delivered from the factory with the EITMS disabled. See your dealer to enable or disable EITMS. Enabling/Disabling EITMS: FXDLS Enabled: During elevated temperature conditions, EITMS automatically activates whenever the motorcycle comes to a complete stop while idling . Even with the feature enabled, it does not activate under cool riding conditions. Disabled: The EITMS feature is not active under any conditions. See Enabling/Disabling EITMS: FXDLS. Enable or disable EITMS by performing the following procedure. 1. Push the engine OFF/RUN switch on the right handlebar to the RUN position (1) (the engine can be running or not running). 2. Roll the throttle twist grip to the rolloff position and hold (2). NOTE: A flashing lamp indicates the EITMS setting. A solid (nonflashing) lamp indicates the cruise control setting. 3. After approximately three seconds, the cruise indicator lamp will either flash green (3) (EITMS enabled) or amber (4) (EITMS disabled). NOTE: The EITMS setting remains in effect until changed by the rider or dealer. 4. Repeat to enable or disable EITMS. 1. 2. 3. 4. Engine run Hold rolloff Green enabled Red disabled Enabling/Disabling EITMS: FXDLS Starting the Engine Shift transmission to neutral before starting engine to prevent accidental movement, which could result in death or serious injury. (00044a) The engine should be allowed to run slowly for 1530 seconds. This will allow the engine to warm up and let oil reach all surfaces needing lubrication. Failure to comply can result in engine damage. (00563b) 1. Turn ignition on. Do not roll the throttle. 2. See Right Handlebar Control Switches. Turn the off/run switch to the run (1) position. NOTE: The engine lamp lights for approximately 4 seconds. The fuel pump runs for approximately 2 seconds as it fills the fuel lines with gasoline. 3. Squeeze in the clutch lever. NOTE: To activate the starting system, squeeze in the clutch lever and/or shift the transmission to neutral. 4. Raise the jiffy stand (HDI). NOTE: Do not roll the throttle before starting. Rolling the throttle before starting the motorcycle is unnecessary. 5. Press start (2). 6. When the engine has started, you can operate your motorcycle as you normally would after raising the jiffy stand. 1. Run 2. Start Right Handlebar Control Switches Starting after Tipover If tip occurs, check all controls for proper operation. Restricted control movement can adversely affect the performance of the brakes, clutch or ability to shift, which could result in loss of vehicle control and death or serious injury. (00350a) After a tipover, reset the ignition before starting the engine. NOTE: The word "tIP" appears in the odometer window. 1. Stand motorcycle upright (not leaning on jiffy stand) on a level surface. 2. Reset the ignition by turning the ignition switch OFFIGNITION. Stopping the Engine 1. Stop the engine by turning the engine off/run switch to off. NOTE: If the engine stalls or stops for any reason, turn the ignition switch to OFF at once to prevent battery discharge. 2. Turn the ignition/headlamp key switch to OFF. Shifting Gears The clutch must be fully disengaged before attempting a gear shift. Failure to fully disengage the clutch can result in equipment damage. (00182a) Stopped, Engine Off Slowly pull clutch hand lever in against handlebar grip to fully disengage clutch. Gears do not engage because the transmission shafts are not turning and shifter components are not lined up. Rock the motorcycle backward and forward while lightly pressing the shift lever. Starting from a Stop NOTE: Always start the engine with the transmission in neutral. Always start forward motion in first gear. 1. With the engine running and the jiffy stand retracted, pull the clutch hand lever against the handlebar grip to disengage the clutch. 2. Press the gear shift lever down to the end of its travel and release. The transmission is now in first gear. 3. Ease out the clutch lever and at the same time, gradually open the throttle. Upshift (Acceleration) See Shifting Sequence: Upshift. Engage the next higher gear when the motorcycle reaches the shifting speed. Refer to Recommended Upshift Speeds. Recommended Upshift Speeds GEAR CHANGE mph km/h First to second 15 25 Second to third 25 40 Third to fourth 35 55 Fourth to fifth 45 70 Fifth to sixth 55 85 1. Close the throttle. 2. Slowly pull clutch hand lever in against handlebar grip to fully disengage clutch. 3. Lift the gear shift lever up to the end of its travel and release. 4. Ease out the clutch lever and gradually open the throttle. 5. Repeat the previous steps to engage remaining gears. NOTES: Disengage the clutch completely before each gear change. Partially open the throttle so the engine does not drag when the clutch lever is released. Shifting Sequence: Upshift Downshift (Deceleration) Do not downshift at speeds higher than those listed. Shifting to lower gears when speed is too high can cause the rear wheel to lose traction and lead to loss of vehicle control, which could result in death or serious injury. (00045b) See Shifting Sequence: Downshift. When speed decreases, as when climbing a hill or slowing for a turn, shift to the next lower gear. Refer to Recommended Downshift Speeds. Recommended Downshift Speeds GEAR CHANGE mph km/h Sixth to fifth 50 80 Fifth to fourth 40 65 Fourth to third 30 50 Third to second 20 30 Second to first 10 15 NOTE: The shifting points shown in the table are recommendations. Individual shifting points can differ from the table. 1. Close the throttle. 2. Slowly pull clutch hand lever in against handlebar grip to fully disengage clutch. 3. Press the gear shift lever down to the end of its travel and release. 4. Ease out the clutch lever and gradually open the throttle. 5. Repeat the previous steps to engage remaining gears. NOTES: Disengage the clutch completely before each gear change. Partially open the throttle so the engine does not drag when clutch lever is released. Shift to neutral before stopping engine. Shifting mechanism can be damaged by shifting gears while engine is stopped. (00183a) The gear shifter mechanism permits shifting the transmission to neutral from either first or second gear. Shifting Sequence: Downshift Maintenance and Lubrication Safe Operating Maintenance Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a) If you operate your motorcycle under adverse conditions (severe cold, extreme heat, very dusty environment, very bad roads, through standing water, etc.), you should perform the regular maintenance intervals more frequently to ensure the safe operation of your motorcycle. Failure to maintain your motorcycle could result in death or serious injury. (00094a) Good maintenance leads to safe motorcycling. A careful check of certain equipment must be made after periods of storage. Also, frequently inspect the motorcycle between the regular service intervals to determine if additional maintenance is necessary. Check the following items: 1. Tires for correct pressure, excessive wear or any signs of tire damage. 2. Drive belt for proper tension, wear or damage. 3. Brakes, steering and throttle for responsiveness and freedom from binding. 4. Brake fluid level and condition. Hydraulic lines and fittings for leaks. Also, check brake pads and discs for wear. 5. Cables for fraying or crimping and free operation. 6. Engine oil and primary chaincase/transmission fluid levels. 7. Headlamp, tail lamp, brake lamp and turn signals for proper operation. BreakIn Maintenance NOTE: The performance of new motorcycle initial service is required to keep your new motorcycle warranty in force and for proper emissions system operation. After a new motorcycle has been ridden 1000 mi 1600 km , visit an authorized HarleyDavidson dealer for initial service. Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models. Disposal and Recycling Help protect our environment! Many communities maintain facilities for recycling used fluids, plastics and metals. Dispose of or recycle used oil, lubricants, fuel, coolant, brake fluid and batteries in accordance with local regulations. Many HarleyDavidson parts and accessories are made of plastics and metals which can also be recycled. Engine Lubrication Prolonged or repeated contact with used motor oil may be harmful to skin and could cause skin cancer. Promptly wash affected areas with soap and water. (00358b) If engine oil is swallowed, do not induce vomiting. Contact a physician immediately. In case of contact with eyes, immediately flush with water. Contact a physician if irritation persists. (00357d) Do not switch lubricant brands indiscriminately because some lubricants interact chemically when mixed. Use of inferior lubricants can damage the engine. (00184a) Engine oil is a major factor in the performance and service life of the engine. Use the proper grade of oil for the lowest temperature expected before the next oil change. Refer to Recommended Engine Oils. All except FXDLS: This model was originally filled with GENUINE HARLEYDAVIDSON HD 360 MOTORCYCLE OIL 20W50. FXDLS: This model comes filled with SCREAMIN' EAGLE SYN3 FULL SYNTHETIC MOTORCYCLE LUBRICANT. These oils are the preferred oil under normal operating conditions. If operation under extreme cold or heat are expected, refer to Recommended Engine Oils for alternative choices. If SYN3 or HD 360 is not available, add oil certified for diesel engines. Acceptable designations include: CH4, CI4 and CJ4. The preferred viscosities, in descending order are: 20W50, 15W40 and 10W40. At the first opportunity, see an authorized dealer to change back to 100 percent HarleyDavidson oil. Recommended Engine Oils TYPE VISCOSITY RATING LOWEST AMBIENT TEMPERATURE COLD WEATHER STARTS BELOW 50 °F (10 °C) Screamin' Eagle SYN3 Full Synthetic SAE HD 360 Above 30 °F 1 Excellent Motorcycle Lubricant 20W50 °C Genuine HarleyDavidson HD 360 Motorcycle Oil SAE 20W50 HD 360 Above 40 °F 4 °C Good Genuine HarleyDavidson HD 360 Motorcycle Oil SAE 50 HD 360 Above 60 °F 16 °C Poor Genuine HarleyDavidson HD 360 Motorcycle Oil SAE 60 HD 360 Above 80 °F 27 °C Poor Genuine HarleyDavidson HD 360 Motorcycle Oil SAE 10W40 HD 360 Below 40 °F 4 °C Excellent Check Engine Oil Level Prolonged or repeated contact with used motor oil may be harmful to skin and could cause skin cancer. Promptly wash affected areas with soap and water. (00358b) Do not overfill oil. Doing so can result in oil carryover to the air cleaner leading to equipment damage and/or equipment malfunction. (00190b) NOTES: Oil level can be checked with motorcycle upright or on jiffy stand. Both marks are on the same side of the dipstick. Carefully read dipstick when checking oil level. Check engine oil level at each complete fuel refill. Oil Level Cold Check 1. Place vehicle on level ground resting on the jiffy stand. 2. See Filler Plug/Dipstick. Remove filler plug/dipstick. Wipe off the dipstick. Insert the dipstick and tighten into the fill spout. NOTE: Oil level on a cold engine should never be above the midway point. 3. See Engine Oil Dipstick. Remove filler plug/dipstick and check oil level. The correct oil level is midway (2) between the ADD QT (1) and FULL HOT (3) marks on the dipstick. NOTE: If oil level is at or below the ADD QT mark, add only enough oil to bring the level midway (2) between the ADD QT and FULL HOT marks. Never bring the level to the FULL HOT mark on a cold engine. Oil Level Hot Check Do not allow hot oil level to fall below Add/Fill mark on dipstick. Doing so can result in equipment damage and/or equipment malfunction. (00189a) NOTE: Perform engine oil level hot check only with engine oil at normal operating temperature. 1. Ride motorcycle until engine oil reaches at least 200 °F 93 °C or higher. 2. Allow engine to idle for 12 minutes. Turn off engine. 3. See Filler Plug/Dipstick. Remove filler plug/dipstick. Wipe off the dipstick. Insert the dipstick and tighten into the fill spout. 4. See Engine Oil Dipstick. Remove filler plug/dipstick and check oil level. Oil level must register between the ADD QT (1) and FULL HOT (3) marks. If oil level is at or below the ADD QT mark, add only enough oil to bring the level to the FULL HOT mark. Do not overfill. Filler Plug/Dipstick 1. Lower arrow (add oil) 2. Cold check level 3. Upper arrow (hot check level) Engine Oil Dipstick Change Oil and Oil Filter Be sure that no lubricants or fluids get on tires, wheels or brakes when changing fluid. Traction can be adversely affected, which could result in loss of control of the motorcycle and death or serious injury. (00047d) Do not switch lubricant brands indiscriminately because some lubricants interact chemically when mixed. Use of inferior lubricants can damage the engine. (00184a) Change engine oil at the first 1000 mi 1600 km for a new engine. After the initial service, change oil at regular intervals in normal service at warm or moderate temperatures. Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models. Change oil at more frequent intervals in cold weather or severe operating conditions. See Low Temperature Lubrication. 1. Run motorcycle until engine is at normal operating temperature. Turn off engine. 2. Remove filler plug/dipstick. NOTE: Replace drain plug Oring if damaged. 3. See Engine Oil Drain Plug (left side under transmission). Remove the oil drain plug (2) and Oring. Allow oil to drain completely. Use HarleyDavidson oil filter wrench for filter removal. This tool can prevent damage to crankshaft position sensor and/or sensor cable. (00192b) 4. Remove the oil filter using OIL FILTER WRENCH HD42311 or OIL FILTER WRENCH HD 44067A and hand tools. Do not use with air tools. 5. Clean the oil filter mount flange. 6. See Applying Thin Oil Film. Install new oil filter. a. Lubricate gasket with a thin film of clean engine oil. b. Install new oil filter. c. Handtighten oil filter onehalf to threequarters of a turn after gasket first contacts filter mounting surface. Do NOT use oil filter wrench for installation. 7. Install engine oil drain plug and Oring. Tighten to 1421 ftlbs (19.028.5 Nm). NOTE: Use the proper grade of oil for the lowest temperature expected before the next oil change. Refer to Recommended Engine Oils for recommended oil. 8. Add an initial volume of engine oil. Refer to Capacities. Initial Oil Fill ITEM Engine oil initial fill QUANTITY 3.0 qt 2.8 L 9. Verify proper oil level. See Check Engine Oil Level. a. Perform engine oil level cold check. b. Start engine and carefully check for oil leaks around drain plug and oil filter. c. Perform engine oil level hot check. Engine Oil Drain Plug (left side under transmission) 1. Mounting plate 2. Thin film of oil ONLY 3. Oil filter Applying Thin Oil Film Low Temperature Lubrication Change engine oil often in colder climates. If motorcycle is frequently ridden less than 15 mi 24 km , in ambient temperatures below 60 °F 16 °C , reduce oil change intervals to 1500 mi 2400 km . NOTE: Lower ambient temperatures require more frequent oil changes. Water vapor is a normal byproduct of combustion. During coldweather operation, some water vapor condenses to liquid form on the cool surfaces inside the engine. In freezing weather, this water becomes slush or ice. If the engine is not warmed to operating temperature, accumulated slush or ice blocks the oil lines and causes engine damage. Over time, water will accumulate, mix with the engine oil and form a sludge that is harmful to the engine. If the engine is allowed to warm to normal operating temperature, most of the water evaporates and exits through the crankcase breather. Transmission Lubrication Drain the transmission and refill with fresh lubricant at proper intervals. Check the transmission lubricant level checked monthly. Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models. Check Transmission Lubricant NOTE: Check transmission fluid with the motorcycle at ambient temperature. 1. Park motorcycle on a level surface on jiffy stand. 2. See Transmission Dipstick Location. Remove transmission filler plug/dipstick. Wipe dipstick clean. 3. Install filler plug/dipstick until Oring contacts the case. Do not tighten. 4. See Transmission Lubricant Level. Remove filler plug/dipstick. Check lubricant level on dipstick. Mixing mineralbased lubricants with SYN3 in the transmission can damage the transmission. (00452b) 5. Proper oil level is between the Add (A) (1) and Full (F) (2) marks. Add only enough lubricant to bring level to between the A mark and the F marks. Refer to Transmission Lubricant. 6. Install filler plug/dipstick. Tighten to 2575 inlbs (2.88.5 Nm). Transmission Dipstick Location 1. Add (A) 2. Full (F) Transmission Lubricant Level Transmission Lubricant MODEL FXDLS LUBRICANT SCREAMIN' EAGLE SYN3 FULL SYNTHETIC MOTORCYCLE LUBRICANT. All except FORMULA+ TRANSMISSION AND FXDLS PRIMARY CHAIN LUBRICANT Change Transmission Lubricant 1. See Transmission Dipstick Location. Remove transmission filler plug/dipstick. Be sure that no lubricants or fluids get on tires, wheels or brakes when changing fluid. Traction can be adversely affected, which could result in loss of control of the motorcycle and death or serious injury. (00047d) 2. See Transmission Drain Plug (right side). Remove transmission drain plug. Drain transmission. 3. Clean and inspect drain plug and Oring. Do not overtighten filler or drain plug. Doing so could result in a lubricant leak. (00200b) 4. Install drain plug with Oring. Tighten to 1421 ftlbs (19.028.5 Nm). Do not overtighten. 5. Fill the transmission with 28 oz 0.83 L of recommended HarleyDavidson lubricant. Refer to Transmission Lubricant. 6. Check lubricant level. Add enough lubricant to bring the level between the add (A) and full (F) marks. See Check Transmission Lubricant. 7. Install filler plug/dipstick. Tighten to 2575 inlbs (2.88.5 Nm). Transmission Drain Plug (right side) Primary Chaincase Lubrication Lubrication is a major factor in the performance and service life of the clutch components. Drain and refill the primary chaincase with fresh lubricant at proper intervals. Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models. NOTE: Use only FORMULA+ TRANSMISSION AND PRIMARY CHAINCASE LUBRICANT (Part No. 9985105 qt) when changing primary chaincase lubricant. Changing Primary Chaincase Lubricant 1. Run motorcycle until engine is at normal operating temperature. 2. Turn the OFF/RUN switch to off. Turn ignition off. Be sure that no lubricants or fluids get on tires, wheels or brakes when changing fluid. Traction can be adversely affected, which could result in loss of control of the motorcycle and death or serious injury. (00047d) When draining or adding lubricant, do not allow dirt, debris or other contaminants to enter the engine. (00198a) 3. See Removing Chaincase Drain Plug. Remove magnetic drain plug at bottom of primary chaincase. Drain primary chaincase. NOTE: Dispose of lubricant in accordance with local regulations. 4. Clean drain plug. If plug has accumulated much debris, inspect the condition of chaincase components. 5. Install new Oring on drain plug. 6. Install drain plug back into primary chaincase cover. Tighten plug to 1421 ftlbs (19.028.5 Nm). 7. See Clutch Cover. Remove five TORX screws with captive washers (3) to detach clutch inspection cover (2) from primary chaincase cover. 8. Remove the seal (1). Wipe oil from groove in chaincase cover and mounting surface. Do not overfill the primary chaincase with lubricant. Overfilling can cause rough clutch engagement, incomplete disengagement, clutch drag and/or difficulty in finding neutral at engine idle. (00199b) 9. Pour specified amount of lubricant through clutch inspection cover opening. Refer to Primary Chaincase Lubricant Refill Capacity. a. All except FXDLS: FORMULA+ TRANSMISSION AND PRIMARY CHAINCASE LUBRICANT b. FXDLS: SCREAMIN' EAGLE SYN3 FULL SYNTHETIC MOTORCYCLE LUBRICANT 10. Install clutch inspection cover and new seal: a. Thoroughly wipe all lubricant from cover mounting surface and groove in chaincase. b. See Clutch Cover. Position new seal (1) in groove in clutch inspection cover (2). Press each of the nubs on seal into the groove. The nubs retain seal in position. c. Insert screw with captive washer (3) through clutch inspection cover. Carefully thread it into the top cover screw hole. d. Start the remaining four screws with captive washers. e. See Clutch Cover Tightening Sequence. Alternately tighten screws to 84108 in lbs (9.512.2 Nm). Primary Chaincase Lubricant Refill Capacity CONDITION CAPACITY fl oz L Wet 34 1.0 Dry * 38 1.1 * Quantity after complete disassembly. Removing Chaincase Drain Plug 1. Seal 2. Clutch inspection cover 3. Screw and captive washer (5) Clutch Cover Clutch Cover Tightening Sequence Check Drive Belt Deflection NOTE: Always use BELT TENSION GAUGE HD35381A to measure belt deflection. Failure to use tension gauge may cause undertensioned belts. Loose belts can fail due to "ratcheting" (jumping a tooth) which causes tensile cord crimping and breakage. Check deflection: As part of preride inspection. At every scheduled service interval. With transmission in neutral. With motorcycle at ambient temperature. With motorcycle upright or on jiffy stand with rear wheel on the ground. With the vehicle unladen: no rider, no luggage and empty saddlebags. To prevent accidental vehicle startup, which could cause death or serious injury, remove main fuse before proceeding. (00251b) NOTE: If equipped with the optional siren, prevent the siren from sounding by following the disconnecting power procedure before removing the main fuse. See Disconnecting Power. 1. Disarm security system. Remove main fuse. See Fuses. 2. Shift transmission to neutral. 3. See Belt Tension Gauge. Measure belt deflection using HD BELT TENSION GAUGE HD35381A : a. Slide Oring (4) to 0 lb 0 kg mark (3). b. Models equipped with belt deflection window: Fit belt cradle (2) against bottom of drive belt in line with belt deflection window. c. All other models: Fit belt cradle (2) against bottom of drive belt halfway between drive pulleys. d. Press upward on knob (6) until Oring slides down to 10 lb 4.5 kg mark (5) and hold steady. 4. Measure belt deflection: a. Models equipped with belt deflection window: See Belt Deflection Window. Measure belt deflection as viewed through belt deflection viewing window while holding gauge steady. Each deflection graduation is approximately 1/16 in 1.59 mm . b. All other models: See Checking Belt Deflection. Measure amount of deflection (4) while holding gauge steady. 5. Compare with specifications. Adjust as necessary. Refer to Belt Deflection. 6. Install main fuse. 1. 2. 3. 4. 5. 6. Belt tension gauge Belt cradle 0 lb (0 kg) mark Oring 10 lb (4.5 kg) mark Knob Belt Tension Gauge 1. 2. 3. 4. Transmission sprocket Rear wheel sprocket 10 lb (4.5 kg) of force Amount of deflection Checking Belt Deflection 1. Drive belt 2. Deflection graduation Belt Deflection Window Belt Deflection MODELS in mm MODELS All models in mm 1/43/8 6.49.5 Chassis Lubrication Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models for all maintenance schedules. NOTE: Use recommended SPECIAL PURPOSE GREASE for steering head bearings. Use a multipurpose chassis grease for other applications. 1. Remove and lubricate handlebar throttle control grip sleeve with fresh graphite. 2. Lubricate throttle control cables and clutch control cable with HARLEY LUBE. 3. Lubricate front brake hand lever and clutch control hand lever only if necessary. 4. Inspect rear fork pivot shaft bearings. 5. Pack the steering head bearings with SPECIAL PURPOSE GREASE at recommended service intervals. 6. Lubricate the jiffy stand mechanism with SILVER GRADE ANTISEIZE. NOTE: For model specific information regarding the chassis lubrication, see the service manual or a HarleyDavidson dealer. Oil Applications Lubricate motorcycle at regular intervals, particularly after washing motorcycle or driving in wet weather. Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models. Mechanical Clutch The clutch control cable must be oiled and adjusted periodically to compensate for lining wear. See MAINTENANCE SCHEDULING in this manual. Failure to oil and adjust the clutch control cable can result in equipment damage. (00203b) Adjust the clutch control cable at specified intervals. Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models. If the clutch slips under load or drags when released, the control cable may need to be adjusted or clutch service may need to be performed. See a HarleyDavidson dealer for service. Hydraulic Lifters The hydraulic lifters are selfadjusting. They automatically adjust length to compensate for engine expansion and valve mechanism wear. This keeps the valve mechanism free of lash when the engine is running. When starting an engine which has been turned off even for a few minutes, the valve mechanism may be slightly noisy until the hydraulic units completely refill with oil. If at any time the valve mechanism becomes abnormally noisy, other than for a short period immediately after engine is started, it is an indication that one or more of the hydraulic units may not be functioning properly. Always check the engine oil level first since normal circulation of oil through the engine is necessary for proper operation of the hydraulic lifters. If engine oil is at the proper level, the lifters may not be functioning properly because of dirt in the oil supply passages leading to the lifter units. See a HarleyDavidson dealer for service. Steering Head Bearings Adjustments to steering head bearings should be performed by a HarleyDavidson dealer. Improperly adjusted bearings can adversely affect handling and stability, which could result in death or serious injury. (00051b) Check for proper steering head bearing adjustment and lubricate bearings using SPECIAL PURPOSE GREASE at proper intervals. Refer to Regular Service Intervals: 2016 Harley Davidson Dyna Models. With motorcycle front end raised off the floor, be sure front fork turns freely without any binding or interference and that there is no appreciable front to rear fork movement indicating excessive bearing looseness. Steering head bearings should be adjusted according to service manual procedure, if necessary. Brakes Inspect brake fluid level and check brake pads and discs for wear at proper intervals. Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models. Brake Fluid Clean reservoir filler cap or cover before removing. Use only DOT 4 brake fluid from a sealed container. Contaminated fluid can adversely affect braking or clutch disengagement, which could result in death or serious injury. (00504d) Direct contact of D.O.T. 4 brake fluid with eyes can cause irritation. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 4 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00240a) D.O.T. 4 brake fluid will damage painted and body panel surfaces it comes in contact with. Always use caution and protect surfaces from spills whenever brake work is performed. Failure to comply can result in cosmetic damage. (00239b) Do not allow dirt or debris to enter the master cylinder reservoir. Dirt or debris in the reservoir can cause improper operation and equipment damage. (00205c) NOTES: If the brake system is not leaking, there should never be a need to add fluid. If the fluid level is low, the pads are probably worn. By replacing the pads, the fluid level returns to its normal level. Use only DOT 4 brake fluid and replace the brake fluid every two years. See a Harley Davidson dealer. 1. Stand motorcycle upright (not leaning on jiffy stand) on a level surface. a. Front brake: Level the master cylinder by turning the handlebar and/or standing the motorcycle upright (not leaning on jiffy stand). b. Rear brake: Position the motorcycle so the master cylinder reservoir is level. 2. See Brake Fluid Sight Glass/Window. View reservoir sight glass. a. Reservoir with MINMAX lines: The fluid level must be between the MIN and MAX lines. If the brake fluid level (3) is not between the MIN and MAX lines, see a Harley Davidson dealer. b. Other: Verify fluid presence. If fluid is present, sight glass (1, 2) appears dark. If the sight glass remains clear, see a HarleyDavidson dealer. 3. Verify front brake hand lever and rear brake foot pedal have a firm feel when applied. If brakes are not firm, the brake system must be bled. See a HarleyDavidson dealer. 1. Front 2. Rear: nonABS models and all FLD 3. Rear: ABS models except FLD Brake Fluid Sight Glass/Window Brake Pads Inspect brake pads for wear at service maintenance intervals. If you ride under adverse conditions (steep hills, heavy traffic, etc.), inspect more frequently. Excessively worn brake pads can lead to brake failure, which could result in death or serious injury. (00052a) Always replace brake pads in complete sets for correct and safe brake operation. Improper brake operation could result in death or serious injury. (00111a) Brakes are a critical safety component. Contact a Harley Davidson dealer for brake repair or replacement. Improperly serviced brakes can adversely affect brake performance, which could result in death or serious injury. (00054a) Perform routine scheduled brake maintenance. Lack of maintenance at recommended intervals can adversely affect brake performance, which could result in death or serious injury. (00055a) Be sure wheel and brake caliper are aligned. Riding with a misaligned wheel or brake caliper can cause the brake disc to bind and lead to loss of control, which could result in death or serious injury. (00050a) HarleyDavidson has provided your new motorcycle with the optimum brake pad friction material available. It is selected to give the best performance possible under dry, wet and high operating temperature conditions. It exceeds all regulatory requirements currently in effect. However, during some braking conditions you can hear a brake noise. This noise is normal for this friction material. Minimum Brake Pad Friction Material Thickness in 0.040 mm 1.020 1. See Brake Friction Material. Check the brake disc as it spins. The disc should run true in the brake caliper. 2. Measure the thickness of the brake pad friction material. The pads do not necessarily wear evenly. Check each pad. The grooves on the brake pads are no longer visible when the pads are near the end of service life. 3. Replace brake pads before friction material reaches mininum thickness. Always replace brake pads in pairs. See a HarleyDavidson dealer. Refer to Minimum Brake Pad Friction Material Thickness. 1. Front, from below 2. Rear, from above Brake Friction Material Tires Refer to Specified Tires for tires and pressures. Keep tires properly inflated. Follow tire data for correct cold tire inflation pressure. Check tire pressures when tires are cold. Be sure tires are properly inflated, balanced, undamaged, and have adequate tread. Inspect your tires regularly and see a HarleyDavidson dealer for replacements. Riding with excessively worn, unbalanced, improperly inflated, overloaded or damaged tires can lead to tire failure and adversely affect stability and handling, which could result in death or serious injury. (00014b) Match tires, tubes, rim strips or seals, air valves and caps to the correct wheel. Contact a HarleyDavidson dealer. Mismatching can lead to tire damage, allow tire slippage on the wheel or cause tire failure, which could result in death or serious injury. (00023c) Only install original equipment tire valves and valve caps. A valve, or valve and cap combination, that is too long or too heavy can strike adjacent components and damage the valve, causing rapid tire deflation. Rapid tire deflation can cause loss of vehicle control, which could result in death or serious injury. (00281a) Check tires for correct pressure, excessive wear or any signs of tire damage at least weekly if in daily use. Check before each ride if only ridden occasionally. Use only HarleyDavidson specified tires. Other tires may not fit correctly and could adversely affect stability, handling and performance. Refer to Specified Tires. Tires are a critical safety component. Contact a Harley Davidson dealer for tire repair or replacement. Improper tire service can adversely affect stability and handling, which could result in death or serious injury. (00057a) Replace punctured or damaged tires. In some cases, small punctures in the tread area may be repaired from within the removed tire by a HarleyDavidson dealer. Speed should NOT exceed 50 mph (80 km/h) for the first 24 hours after repair, and the repaired tire should NEVER be used over 80 mph (130 km/h). Failure to follow this warning could lead to tire failure and result in death or serious injury. (00015b) Striking an object, such as a curb or pothole can cause internal tire damage. If an object is struck, have the tire inspected immediately inside and out by a Harley Davidson dealer. A damaged tire can fail while riding and adversely affect stability and handling, which could result in death or serious injury. (00058b) Tire Replacement Inspection Replace tire immediately with a HarleyDavidson specified tire when wear bars become visible or only 1/32 in (0.8 mm) tread depth remains. Riding with a worn tire could result in death or serious injury. (00090c) See Tread Wear Indicator: Michelin Tires or Dunlop Sidewall Tread Wear Indicator Bar Locator. Indicators on the tire sidewall identify the location of tread wear bars. See Michelin Tire Wear Bar Appearance or Dunlop Tire Wear Bar Appearance. Always replace tires before the tread wear bars appear. Tread wear bars will appear on tire tread surfaces when 1/32 in 0.8 mm or less of tire tread remains. When To Replace Tires New tires are needed if any of the following conditions exist: 1. Tread wear bars become visible on the tread surfaces. 2. Tire cords or fabric become visible through cracked sidewalls, snags or deep cuts. 3. A bump, bulge or split in the tire. 4. Puncture, cut or other damage to the tire that cannot be repaired. When installing tires on rims, do not rely on tread design to determine direction of rotation. Always be sure the rotational arrows molded into the sidewalls point in the direction of rotation when the vehicle is moving forward. Use only HarleyDavidson specified tires. See a Harley Davidson dealer. Using nonspecified tires can adversely affect stability, handling or braking, which could result in death or serious injury. (00024b) Tread Wear Indicator: Michelin Tires Michelin Tire Wear Bar Appearance Dunlop Sidewall Tread Wear Indicator Bar Locator Dunlop Tire Wear Bar Appearance Spark Plugs Disconnecting spark plug cable with engine running can result in electric shock and death or serious injury. (00464b) Do NOT pull on any electrical wires. Pulling on electrical wires may damage the internal conductor causing high resistance, which may result in minor or moderate injury. (00168a) Check the spark plugs at proper intervals. Refer to Regular Service Intervals: 2016 Harley Davidson Dyna Models. 1. Disconnect spark plug cables from plugs by pulling up on the molded connector caps. 2. Check spark plug type. Only use spark plugs specified for your model motorcycle. 3. Check spark plug gap against specifications. Refer to Electrical. NOTE: If a torque wrench is not available, tighten new spark plugs fingertight. Tighten an extra onequarter turn with a spark plug wrench. 4. Always tighten to the proper torque. Spark plugs must be tightened to the torque specified for proper heat transfer. Refer to Electrical. 5. Connect each molded connector cap until the cap snaps firmly into place over the spark plug. Air Filter: All except 103 High Output, FXDLS Removal Inspect filter element at scheduled intervals. When operated under dusty conditions, inspect more often. Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models. 1. See Air Cleaner Assembly: All except 103 High Output and FXDLS. Remove the cover screw (1) and the cover (2) with seal (3). 2. Remove the breather tubes (6) from the filter element (5). 3. Remove the filter/bracket screws (9) and the bracket (8). 4. Remove the filter (5) and gasket (7). 5. Inspect and clean filter element as necessary. See Filter Cleaning: 96, 103 and High Output 103. Installation Install air filter before running engine. Failure to do so can draw debris into the engine and could result in engine damage. (00207a) 1. See Air Cleaner Assembly: All except 103 High Output and FXDLS. Install the filter element (5) and gasket (7) to the backplate. 2. Check that the speed nut (4) is clipped into place on the bracket (8). 3. Install the bracket and filter/bracket screws (3). Tighten to 4060 inlbs (4.506.8 Nm). 4. Check that the seal (3) is fitted to the cover (2). Install the cover. 5. Apply a drop of LOCTITE THREADLOCKER 243 (blue) to the threads of the cover screw (1). Install any decorate inserts and the cover screw. Tighten to 3660 inlbs (4.16.8 Nm). 1. 2. 3. 4. 5. 6. 7. 8. 9. Cover screw Air cleaner cover Cover seal Speed nut Filter element Breather tube (2) Gasket Bracket Filter/bracket screws (3) Air Cleaner Assembly: All except 103 High Output and FXDLS Air Filter: 103 High Output Rain Sock See Air Cleaner Assembly: 103 High Output. In wet or rainy conditions, because the filter element is exposed, water can enter the engine. When parked, water can cause internal engine corrosion or damage. When running, water can cause the engine to misfire. In wet or rainy conditions, install the rain sock (8) over the air cleaner assembly to prevent water intrusion. Removal 1. See Air Cleaner Assembly: 103 High Output. Remove two screws (1). Remove trim insert (2). 2. Remove screw (3) to release cover (4). Remove cover. 3. Remove three screws (5) to release filter element (6). Remove filter element. 4. Inspect and clean filter element as necessary. See Filter Cleaning: 96, 103 and High Output 103. Installation 1. See Air Cleaner Assembly: 103 High Output. Place filter element (6) onto backplate (7). 2. Install the filter element screws (5). Tighten to 5560 inlbs (6.26.8 Nm). 3. Place air cleaner cover (4) onto backplate. Apply LOCTITE 243 (blue) to the threads of screw. Tighten to 3660 inlbs (4.06.8 Nm). 4. Install trim insert (2). Install trim insert screws (1). Tighten to 2732 inlbs (3.13.6 Nm). 1. 2. 3. 4. 5. 6. 7. 8. Trim screw (2) Trim insert Cover screw Cover Filter element screw (3) Filter element Backplate Rain sock Air Cleaner Assembly: 103 High Output Filter Cleaning: 96, 103 and High Output 103 Do not use gasoline or solvents to clean filter element. Flammable cleaning agents can cause an intake system fire, which could result in death or serious injury. (00101a) Compressed air can pierce the skin and flying debris from compressed air could cause serious eye injury. Wear safety glasses when working with compressed air. Never use your hand to check for air leaks or to determine air flow rates. (00061a) NOTE: Do not strike filter on a hard surface to dislodge dirt. 1. Wash the paper/wire mesh air filter element and breather hoses in lukewarm water with a mild detergent. NOTE: Do NOT use air cleaner filter oil on the HarleyDavidson paper/wire mesh air filter element. 2. Allow filter to air dry or use blow low pressure compressed air from the inside of the filter. NOTE: The element is sufficiently clean when light is uniformly visible through the media. 3. Hold the filter up to a strong light to check progress. 4. Replace the filter if the filter cannot be adequately cleaned or is damaged. Air Filter: FXDLS Removal NOTES: Inspect filter at proper intervals. When operated under dusty conditions, inspect more often. Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models. A slot in the backside of the clamp cover allows screwdriver access. 1. See Air Filter Band Clamp: FXDLS. Loosen the hose clamp inside the clamp cover. 2. Separate the filter from the air tube. Air Filter Band Clamp: FXDLS Installation Install air filter before running engine. Failure to do so can draw debris into the engine and could result in engine damage. (00207a) 1. See Air Filter: FXDLS. If removed, install the clamp (2) around the filter (3) neck. 2. Install the filter onto the intake tube (1) until it is seated over the groove. NOTE: To prevent damage to the filter backplate, hold the worm drive in the approximate center of the notch when tightening the clamp. 3. Tighten the clamp around the filter flange to 3040 inlbs (3.44.5 Nm). 1. Intake tube 2. Hose clamp 3. Filter element Air Filter: FXDLS Filter Cleaning: FXDLS Do not use gasoline or solvents to clean filter element. Flammable cleaning agents can cause an intake system fire, which could result in death or serious injury. (00101a) NOTES: Never strike the filter on a hard surface to dislodge dirt. 1. Tap the filter to dislodge any loose dirt. Gently brush with a soft bristle brush. NOTE: K&N POWER KEEN AIR FILTER CLEANER is available from a HarleyDavidson dealer. 2. Clean the filter: a. Spray air filter cleaner liberally or roll the cotton filter media in a shallow pan of cleaner. b. Soak for ten minutes. NOTE: Do not use compressed air or a heat gun to speed drying. 3. Rinse and dry the filter. a. Rinse off the filter from the clean side to the dirty side with lowpressure tap water. b. Shake off the excess water. c. Let the filter air dry. NOTE: If the air filter requires replacement, install to a new filter with the correct adhesive. See your HarleyDavidson dealer. 4. Inspect the filter. Hold the filter up to a strong light source. a. The filter is clean if light is uniformly visible through the filter. b. Replace the filter if damaged or if it cannot be adequately cleaned. NOTES: K&N AIR FILTER OIL is available at your HarleyDavidson dealer. Do not over oil the filter. If oil is still dripping from the filter 20 minutes after oiling, clean and oil the filter again. 5. Oil the filter. a. Spray or use a squeeze bottle to apply air filter oil along each pleat. b. Allow the filter to absorb the oil for 20 minutes. c. After 20 minutes, inspect the filter. Apply filter oil to any remaining white spots. Allow the filter to absorb the oil. Headlamp Bulb Replacement: FXDF Handle bulb carefully and wear eye protection. Bulb contains gas under pressure, which, if not handled carefully, could cause serious eye injury. (00062b) When replacement is required, use only the specified sealed beam unit or bulb, available from a HarleyDavidson dealer. An improper wattage sealed beam or bulb, can cause charging system problems. (00209a) Replace failed bulbs. Bulb Removal NOTE: Mark the location and orientation of parts upon removal. 1. See Headlamp Bulbs: Dual Headlight. Remove mounting screws (7). Remove trim ring (4). 2. Remove bulb (2) and headlamp connector from back of headlamp lens (3). 3. Disconnect headlamp connector from bulb. 4. International Models: Rotate connector (6) onequarter turn. Remove bulb assembly from housing. Pull position bulb (5) to remove. Bulb Installation Never touch the quartz bulb. Fingerprints will etch the glass and decrease bulb life. Handle the bulb with paper or a clean, dry cloth. Failure to do so could result in bulb damage. (00210b) NOTE: When installing a new bulb, verify that connector contacts are clean for good electrical contact. 1. See Headlamp Bulbs: Dual Headlight. Install new bulb (2) and assemble the headlamp components. 2. For International Models: Install new bulb (5) in connector (6). Install connector in housing. 3. Install trim ring (4) and screws (7). 4. Align headlamp. See Headlamp Alignment. 1. 2. 3. 4. 5. 6. 7. Dual bulb housing Headlamp bulb(s) Headlamp lens Trim ring Bulb, position HDI models only Connector HDI models only Mounting screw(s) Headlamp Bulbs: Dual Headlight Headlamp Bulb Replacement: FLD 1. See Headlamp: FLD, FLD103. Remove screw (3) at bottom of headlamp door (chrome ring). Remove headlamp door. 2. See Headlamp Retaining Screws: FLD. Remove screws securing headlamp assembly. 3. Remove headlamp connector from headlamp bulb. When replacement is required, use only the specified sealed beam unit or bulb, available from a HarleyDavidson dealer. An improper wattage sealed beam or bulb, can cause charging system problems. (00209a) 4. Remove headlamp assembly. 5. Remove rubber boot at back of housing. 6. See Wire Retaining Clip. Release wire retaining clip (1) from retainer (2). Swing wire retaining clip out of the way. NOTE: If necessary, loosen retainer screw onehalf to one turn to release wire retaining clip. Handle bulb carefully and wear eye protection. Bulb contains gas under pressure, which, if not handled carefully, could cause serious eye injury. (00062b) 7. Replace failed bulbs. Never touch the quartz bulb. Fingerprints will etch the glass and decrease bulb life. Handle the bulb with paper or a clean, dry cloth. Failure to do so could result in bulb damage. (00210b) 8. Install new bulb. Align the tab on the bulb with the notch in the headlamp housing. 9. See Wire Retaining Clip. Rotate wire retaining clip (1) into place and latch under lip of retainer (2). NOTE: If retainer screw was loosened to release wire retaining clip, hold retainer in place and tighten screw until snug. Verify that reflector cone is still centered under decorative logo. If it is not, loosen retainer screw and repeat step until the proper results are achieved. 10. Install rubber boot at back of housing. 11. HDI models: Rotate position lamp bulb retainer onequarter turn counterclockwise to remove. Replace bulb. Install bulb retainer in lamp housing. 12. Install headlamp connector on headlamp bulb. 13. Install headlamp assembly. Tighten screws to 918 inlbs (1.02.0 Nm). 14. Fit the headlamp door spring into slot at top of headlamp housing. Secure the headlamp door (chrome ring) with screw. Tighten to 918 inlbs (1.02.0 Nm). 1. Horizontal adjuster 2. Vertical adjuster 3. Headlamp door screw Headlamp: FLD, FLD103 Headlamp Retaining Screws: FLD 1. Wire retaining clip 2. Retainer Wire Retaining Clip Headlamp Bulb Replacement: All Except FXDF and FLD Handle bulb carefully and wear eye protection. Bulb contains gas under pressure, which, if not handled carefully, could cause serious eye injury. (00062b) When replacement is required, use only the specified sealed beam unit or bulb, available from a HarleyDavidson dealer. An improper wattage sealed beam or bulb, can cause charging system problems. (00209a) Replace failed bulbs. Bulb Removal To prevent accidental vehicle startup, which could cause death or serious injury, remove main fuse before proceeding. (00251b) NOTE: Mark parts for location and orientation upon removal. 1. Remove main fuse. See Fuses. 2. FXDLS: If necessary remove the speed screen. See Speed Screen: FXDLS. 3. See Headlamp Bulbs: Single Headlight. Remove trim ring hardware (1). Remove trim ring (2). 4. Remove mounting ring (3) and bumper, if equipped. 5. Disconnect headlamp connector (8) from bulb (5). 6. Remove rubber boot (6), if equipped, from back of headlamp lens (4). 7. Remove wire retaining clip (7) from headlamp base. 8. Remove bulb from headlamp assembly. 9. HDI models: Rotate boot (10) onequarter turn. Remove bulb assembly from housing. Pull position bulb (9) to remove from boot. Bulb Installation Never touch the quartz bulb. Fingerprints will etch the glass and decrease bulb life. Handle the bulb with paper or a clean, dry cloth. Failure to do so could result in bulb damage. (00210b) NOTE: When installing a new bulb, make sure that connector contacts are clean for good electrical contact. 1. See Headlamp Bulbs: Single Headlight. Install new bulb (5) and assemble the headlamp components. 2. HDI models: Install new bulb (9) in boot (10). Install boot in housing. Rotate onequarter turn. 3. Verify slots and tabs in headlamp (4) and trim ring (2) are aligned. 4. Install rubber boot (6) with word TOP at the top of the headlamp lens assembly. 5. Connect the headlamp connector (8). 6. If equipped, install bumper. 7. Install trim ring (2) and hardware (1). 8. FXDLS: If removed, install the speed screen. See Speed Screen: FXDLS. 9. Install main fuse. Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a) 10. Check operation of all lamps. 11. Align headlamp. See Headlamp Alignment. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Trim ring hardware Trim ring Mounting ring Headlamp lens Bulb Boot Wire retaining clip Headlamp connector Bulb, position HDI models only Boot HDI models only Headlamp Bulbs: Single Headlight Speed Screen: FXDLS Removal 1. See Speed Screen: FXDLS. Remove the screws and washers (1). 2. Pull the speed screen posts (3) away from the rubber grommets (4) in the lower bracket. Installation 1. See Speed Screen: FXDLS. Align the speed screen posts (3) with the rubber grommets (4) in the lower bracket. 2. Press the posts into the rubber grommets. 3. Align the clips (2) in the speed screen with the threaded holes in the upper bracket. 4. Install the screws and washers (1). Tighten to 2129 inlbs (2.33.3 Nm). 1. 2. 3. 4. Screw and washer (2) Clip (2) Post (2) Rubber grommet (2) Speed Screen: FXDLS Headlamp Alignment 1. Check tire pressure. 2. Fill fuel tank or add an equal amount of ballast. 3. Adjust rear shocks for the rider and intended load. NOTE: Choose a wall in minimum light. 4. See Checking Headlamp Alignment. Park the motorcycle on a perpendicular line (1) with the front axle 25 ft 7.6 m (3) from a wall. 5. Draw a vertical line (2) on the wall. NOTE: Adjust the headlamps of motorcycles with multiple beam headlamps to converge into one pattern. 6. With the motorcycle loaded, point the front wheel straight forward at wall. Measure the distance (4) from the floor to the center of the high beam bulb. 7. Draw a horizontal line (5) through the vertical line on the wall. Place line 2.1 in 53.3 mm lower than the measured bulb centerline. NOTE: The headlamp is aligned when the light beam hot spot is located over the intersection of the lines. 8. With the high beam activated, verify headlamp alignment. Adjust as necessary. 1. 2. 3. 4. 5. Perpendicular line Vertical line 25 ft (7.6 meters) High beam bulb centerline Horizontal line 2.1 in (53.3 mm) lower than bulb centerline Checking Headlamp Alignment Headlamp Adjustment: Except FLD, FLD103, FXDL, FXDL103 1. FXDLS: If necessary, remove the speed screen. See Speed Screen: FXDLS. 2. See Headlamp Adjustment: Except FLD, FLD103, FXDL, FXDL103. Loosen horizontal adjusting bolt (2) to adjust headlamp beam side to side. Tighten bolt to 2530 ft lbs (33.940.7 Nm). NOTE: FXDLS: Turn the handlebars full lock left to access the vertical adjustment bolt from the rear of the triple clamp. 3. Loosen nut on vertical adjusting bolt (1) to adjust headlamp beam up or down. Tighten bolt to 2530 ftlbs (33.940.7 Nm). 4. FXDLS: If removed, install the speed screen. See Speed Screen: FXDLS. 1. Vertical adjusting bolt 2. Horizontal adjusting bolt Headlamp Adjustment: Except FLD, FLD103, FXDL, FXDL103 Headlamp Adjustment: FLD NOTE: Headlamp adjustment can be performed without removing the headlamp trim ring. 1. See Headlamp: FLD, FLD103. Using adjuster slots in trim ring, insert Phillips screwdriver between headlamp trim ring and rubber gasket. a. Horizontal: Turn the horizontal adjuster to adjust light beam left and right. b. Vertical: Turn the vertical adjuster to adjust light beam up and down. 2. See Checking Headlamp Alignment. Adjust the light beam until it is centered. Headlamp Adjustment: FXDL 1. See Headlamp: FXDL Models. Remove snap plug (1) on top of visor (2). a. See Headlamp Visor: FXDL Models. Insert a small screwdriver through hole (1) on left side under visor (2) b. Push up on plug to remove. 2. See Headlamp: FXDL Models. Loosen headlamp clamp nut (3). 3. Adjust headlamp vertically to aim it at horizontal line. At same time, adjust headlamp horizontally to aim beam straight ahead. 4. Tighten headlamp clamp nut to 120240 inlbs (1427 Nm) after lamp is properly positioned. 5. Install snap plug (1) in headlamp visor (2). 1. Hole 2. Visor 3. Headlamp Headlamp Visor: FXDL Models 1. Snap plug 2. Headlamp visor 3. Clamp nut Headlamp: FXDL Models Turn Signal Bulb Replacement: Bullet Style NOTE: Models with LED lamps do not contain replacement bulbs. Replace the LED assembly. 1. See Remove Lens. Insert a coin or the blade of a small screwdriver into the notch at the bottom of the lens cap. Carefully twist until the lens cap pops out of the lamp housing. 2. Push bulb in and rotate counterclockwise. Pull bulb from socket. 3. Inspect condition of electrical contacts in socket. If necessary, clean with a small wire brush and electrical contact cleaner. 4. Apply ELECTRICAL CONTACT LUBRICANT to contacts in socket and at bottom of new bulb. 5. Align pins on new bulb with pin guides in bulb socket. Push bulb in and turn clockwise to lock in place. 6. Snap lens cap onto the lamp housing with notch at bottom. Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a) 7. Check operation of all lamps. Remove Lens LED Tail Lamp: Canada FXDB, FXDBC, FXDBP, FXDLS and International FXDWG Canada FXDB, FXDBC, FXDBP, FXDLS and FXDWG models outside the U.S. have a center mounted LED tail lamp with no replaceable bulbs. The cover on the tail lamp is not removable. See a dealer or service manual for assembly replacement. LED Rear Turn Signal/Tail Lamps: International FXDB, FXDBC, FXDBP, FXDLS International FXDB, FXDBC, FXDBP (outside the U.S.) and FXDLS have LED turn signals and tail lamps with no replaceable bulbs. Caps on rear turn signals are not removable. See a dealer or service manual for assembly replacement. Tail Lamp Bulb Replacement: FLD and FXDL 1. Turn ignition switch OFF. 2. See Tail Lamp Assembly. Remove two screws and lens (1) from base (2). NOTE: Disconnect 4pin multilock connector from circuit board to simplify bulb removal. 3. Remove bulb assembly from lens (1). Remove bulb. 4. Coat base of new bulb with ELECTRICAL CONTACT LUBRICANT. Install new bulb. 5. Install bulb assembly to lens. 6. If removed, connect 4pin multilock connector (3) to circuit board. 7. Install lens (1) to base (2) with two screws. Tighten to 2024 inlbs (2.32.7 Nm). Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a) 8. Turn ignition on. Check operation of all lamps. 1. 2. 3. 4. Lens Base 4pin multilock connector Bulb assembly Tail Lamp Assembly Battery Tender Connector: FXDLS See Battery Tender: FXDLS. Maintaining the battery between rides and while stored can maintain battery charge and extend the life of the battery. Connect the battery tender connector to a battery tender during storage or to a battery charger if the battery voltage drop below specification. See Battery Maintenance Remove the left side cover to access the connector. Remove the connector cap. Connect the battery through the connector to an automatic, constant monitoring battery charger/tender. The connector is compatible with all HarleyDavidson battery tender/chargers. When removing the tender/charger, replace the connector cap to prevent moisture damage when not in use. Battery Tender: FXDLS Battery Maintenance Type Your motorcycle uses an Absorbed Glass Mat (AGM) battery. The AGM battery is permanently sealed, valve regulated, maintenancefree, lead/calcium and sulfuric acid battery. All batteries are shipped precharged and ready for service. Do not attempt to open the battery for any reason. Antidotes for Battery Acid CONTACT TREATMENT External Flush with water. Internal Drink large quantities of milk or water, followed by milk of magnesia, vegetable oil or beaten eggs. Get immediate medical attention. Eyes Flush with water. Get immediate medical attention. Batteries contain sulfuric acid, which could cause severe burns to eyes and skin. Wear a protective face shield, rubberized gloves and protective clothing when working with batteries. KEEP BATTERIES AWAY FROM CHILDREN. (00063a) Explosive hydrogen gas, which escapes during charging, could cause death or serious injury. Charge battery in a wellventilated area. Keep open flames, electrical sparks and smoking materials away from battery at all times. KEEP BATTERIES AWAY FROM CHILDREN. (00065a) Batteries, battery posts, terminals and related accessories contain lead and lead compounds, and other chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (00019e) Never remove warning label attached to top of battery. Failure to read and understand all precautions contained in warning, could result in death or serious injury. (00064a) Battery Warning Label 1. 2. 3. 4. 5. 6. Contents are corrosive Wear safety glasses Contents are explosive Keep flames away Read instructions Keep away from children Battery Warning Label Voltmeter Test The voltmeter test provides a general indicator of battery condition. Check the voltage of the battery to verify that it is in a 100 percent fully charged condition. If the open circuit (disconnected) voltage reading is below 12.7 V, charge the battery. Recheck the voltage after the battery has set for one to two hours. Refer to Voltmeter Test. Voltmeter Test READING IN VOLTS PERCENT OF CHARGE 12.7 100 12.6 75 12.3 50 12.0 25 11.8 0 Cleaning and Inspection Battery top must be clean and dry. Dirt and electrolyte on top of the battery can cause battery to selfdischarge. 1. Clean battery top. 2. Clean cable connectors and battery terminals using a wire brush or fine grit sandpaper to remove any oxidation. 3. Inspect and clean the battery screws, clamps and cables. Check for breakage, loose connections and corrosion. 4. Check the battery posts for melting or damage caused by overtightening. 5. Inspect the battery for discoloration, a raised top or a warped or distorted case. These conditions might indicate that the battery has been frozen, overheated or overcharged. 6. Inspect the battery case for cracks or leaks. Charging An automatic, constant monitoring battery charger/tender with a charging rate of 5 amps or less at less than 14.6 volts is recommended. The use of constant current chargers (including trickle chargers) to charge sealed AGM batteries is not recommended. Any overcharge will cause dry out and premature battery failure. Never charge a battery without first reviewing the instructions for the charger being used. In addition to the manufacturer's instructions, follow these general safety precautions. Charge the battery if any of the following conditions exist: Vehicle lamps appear dim. Electric starter sounds weak. Battery has not been used for an extended time. Explosive hydrogen gas, which escapes during charging, could cause death or serious injury. Charge battery in a wellventilated area. Keep open flames, electrical sparks and smoking materials away from battery at all times. KEEP BATTERIES AWAY FROM CHILDREN. (00065a) Batteries contain sulfuric acid, which could cause severe burns to eyes and skin. Wear a protective face shield, rubberized gloves and protective clothing when working with batteries. KEEP BATTERIES AWAY FROM CHILDREN. (00063a) 1. Perform a voltmeter test to determine the state of charge. If battery needs to be charged, proceed to the next step. 2. Place the battery on a level surface. Unplug or turn OFF battery charger before connecting charger cables to battery. Connecting cables with charger ON can cause a spark and battery explosion, which could result in death or serious injury. (00066a) Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative () cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a) Disconnect negative () battery cable first. If positive (+) cable should contact ground with negative () cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) Do not reverse the charger connections described in the following steps or the charging system of the motorcycle could be damaged. (00214a) NOTES: Do not use chargers with excessively high voltage designed for flooded batteries or excessively high current designed for much larger batteries. Do not charge at more than 5 amps or more than 14.6 volts. Most automatic, constant monitoring battery chargers are completely automatic and can be left connected to both AC power and to the battery that is being charged. When leaving this type of charger connected for extended periods of time, periodically check the battery to see if it is unusually warm. This is an indication that the battery may have a weak cell or internal short. Read the manufacturer's instructions for the charger being used. 3. Connect the red battery charger lead to positive terminal of the battery. 4. Connect the black battery charger lead to negative terminal of the battery. NOTE: If the battery is still in the vehicle, connect the negative lead to the chassis ground. Make sure that the ignition and all electrical accessories are turned off. 5. Step away from the battery and turn on the charger. Unplug or turn OFF battery charger before disconnecting charger cables from battery. Disconnecting clamps with charger ON can cause a spark and battery explosion, which could result in death or serious injury. (00067a) 6. After the battery is fully charged, turn OFF the charger. Disconnect the black battery charger lead from the negative terminal of the battery. 7. Disconnect the red battery charger lead from the positive terminal of the battery. 8. Mark the charging date on the battery. Storage If the motorcycle will not be operated for several weeks, such as during the winter season, remove the battery from the motorcycle and fully charge. If the motorcycle will be stored with the battery installed, connect an automatic, constant monitoring charger/tender to maintain charge. See an authorized HarleyDavidson dealer for more information. A battery that is removed from the vehicle is affected by selfdischarge. A battery that is stored in the vehicle is affected by both selfdischarge and, more significantly, parasitic loads. Batteries selfdischarge at a faster rate at higher ambient temperatures. To reduce the selfdischarge rate, store battery in a cool, dry place. Charge the battery every two weeks if stored in the vehicle. Charge the battery once per month if stored out of the vehicle. 1. 2. 3. 4. Capacity Months of nonuse Measured at 105 °F (40 °C) Measured at 77 °F (25 °C) Effective Rate of Temperature on Battery Selfdischarging Rate Battery Disconnection and Removal Before you can inspect or disconnect your battery you must read the section containing information about seat removal. Disconnect negative () battery cable first. If positive (+) cable should contact ground with negative () cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) 1. Remove seat. See Seat. NOTE: The battery is located below the seat on the right side. 2. See Battery. Remove the screw (3) below the battery cover. 3. Remove battery cover. 4. Models with sirens: Turn the ignition switch ON with the handsfree fob present to disarm the security system. 5. Remove the negative cable (black) from battery negative terminal (1). 6. Remove battery positive cable (red) from battery positive terminal (2). 7. Remove the rubber holddown strap (4) and slide the battery out of the battery compartment. Installation and Connection Connect the cables to the correct battery terminals. Failure to do so could result in damage to the motorcycle electrical system. (00215a) Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative () cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a) Do not allow positive (+) battery cable to contact ground with negative () cable connected. Resulting sparks can cause a battery explosion, which could result in death or serious injury. (00069a) 1. Place the fully charged battery into the battery compartment. 2. Models with sirens: Turn the ignition switch OFF before connecting the battery. Do not overtighten bolts on battery terminals. Use recommended torque values. Overtightening battery terminal bolts could result in damage to battery terminals. (00216a) 3. Insert bolt through battery positive cable (red) into threaded hole of battery positive terminal (2). 4. Tighten bolt to 6070 inlb (6.87.9 Nm). 5. Insert bolt through battery negative cable (black) into threaded hole of battery negative terminal (1). 6. Tighten bolt to 6070 inlb (6.87.9 Nm). Keep battery clean and lightly coat terminals with petroleum jelly to prevent corrosion. Failure to do so could result in damage to battery terminals. (00217a) 7. Apply a light coat of petroleum jelly or corrosion retardant material to battery terminals. 8. Install battery side cover. 9. See Battery. Install side cover screw (3). Tighten to 2040 inlbs (2.264.52 Nm). After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) 10. Install seat. See Seat. 1. 2. 3. 4. Negative () battery terminal Positive (+) battery terminal Side cover screw Battery strap Battery Jump Starting Jump starting a motorcycle is not recommended. However, in circumstances when a jumpstart is necessary, use the following procedure. Be sure jumper cables touch only appropriate battery terminals or ground. Allowing jumper cables to touch each other can result in sparks and a battery explosion, which could result in death or serious injury. (00072a) Explosive hydrogen gas, which escapes during charging, could cause death or serious injury. Charge battery in a wellventilated area. Keep open flames, electrical sparks and smoking materials away from battery at all times. KEEP BATTERIES AWAY FROM CHILDREN. (00065a) Be sure both vehicles have the same battery voltage when Be sure both vehicles have the same battery voltage when jump starting. Connecting vehicles with different system voltages can result in vehicle damage. (00220c) NOTES: DO NOT jumpstart from a running BOOSTER vehicle. The high output charging systems on some vehicles can damage the motorcycle's electrical components. Make sure the motorcycle and the BOOSTER vehicle are not touching one another. Connection 1. Turn off all unnecessary lamps and accessories. 2. See JumpStart Cable Connections. Connect one end of a jumper cable to the motorcycle DISCHARGED battery positive terminal (1). 3. Connect the other end of the same cable to the BOOSTER vehicle battery positive terminal (2). Do not connect negative () cable to or near the discharged battery negative () terminal. Doing so could cause a spark and explosion, which could result in death or serious injury. (00073a) 4. Connect one end of a jumper cable to the BOOSTER vehicle battery negative terminal (3). Do not connect the negative () cable to painted or chrome parts. Doing so could result in discoloration at the attachment point. (00221a) 5. Connect other end of the same cable (4) to a safe motorcycle ground away from the DISCHARGED battery. 6. Start the motorcycle. Disconnection 1. See JumpStart Cable Connections. With the motorcycle continuing to run, remove the negative jumper cable motorcycle ground (4). 2. Remove the negative jumper cable from the BOOSTER vehicle battery negative terminal (3). 3. Remove the positive jumper cable from the BOOSTER vehicle battery positive terminal (2). 4. Remove the positive jumper cable from the DISCHARGED motorcycle battery positive terminal (1). 1. 2. 3. 4. Discharged battery positive terminal Booster battery positive terminal Booster battery negative terminal Ground JumpStart Cable Connections Fuses See Fuse Block. The motorcycle has the following three fuses to protect electrical systems. Main fuse (1): A 40 A fuse that protects all the circuits including those protected by the 15 A Battery fuse. Failure of this fuse causes the motorcycle to stop running. See a HarleyDavidson dealer. P&A fuse (2): A 15 A fuse that protects the circuits of any installed accessories. Battery fuse (3): A 15 A fuse that protects all the circuits. If the battery fuse fails while the engine is running, the engine continues to run and critical circuits like the ABS brakes continue to function. The failure of this fuse triggers a diagnostic code. See a HarleyDavidson dealer. All other electrical protection for the motorcycle is accomplished by the body control module (BCM). The BCM senses conditions for individual circuits, interrupts power as needed, and resets circuits. If replacing a fuse or cycling power to the motorcycle does not resolve the problem, see a HarleyDavidson dealer. Fuse Replacement 1. See Fuse Block Location. Pull the tab on the bottom of the left side cover. Remove the cover. 2. See Fuse Block. Replace suspect fuse with a new fuse. 3. Install left side cover. Push the cover until it snaps to the top and bottom tabs. 1. Main 2. P&A 3. Battery Fuse Block 1. Fuse block 2. Left side cover tab Fuse Block Location Seat Removal: FXDWG 1. See Seat. Remove screw (1) from the passenger pillion (2). 2. Slide the pillion forward to release from the shoulder bolt (7). 3. Remove the shoulder bolt (7), seat strap (3), and shoulder washer (8). 4. Slide seat (4) toward the rear of the motorcycle and remove. Installation: FXDWG 1. Put seat on frame backbone. 2. See Seat. Slide seat (4) toward front of motorcycle, engaging front tab of seat under the fuel tank mount. 3. Align tab on rear of seat, holes in seat strap (3), and washer (8) with the hole in the fender. 4. Install shoulder bolt (7) and tighten securely. 5. Slide pillion (2) through seat strap and align the slot under the pillion with the head of the shoulder bolt (7). 6. Slide pillion backward until firmly secured on the shoulder bolt. 7. Install screw (1) and tighten securely. After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) 8. Pull up on seat, pillion and seat strap to verify that everything is properly secured. Removal: All Other Models 1. See Seat. Remove screw (1). 2. For twoup seats, raise seat slightly and remove nut (9) and washer (10) from mounting stud under seat. Remove seat strap (3). 3. Slide seat to the rear of the motorcycle and remove. Installation: All Other Models 1. See Seat. Put seat (5, 6, 11) on frame backbone. 2. Slide seat toward front of motorcycle, engaging front tab of seat under the fuel tank mount. 3. Install washer (10) and nut (9) to secure seat strap (3) to mounting stud under seat. Tighten to 6090 inlb (6.710.2 Nm). 4. Install screw (1) and tighten securely. After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) 5. Pull up on seat (5, 6, 11) and strap (3) to verify that everything is properly secured. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Screw Passenger pillion: FXDWG Seat strap Solo seat: FXDWG Solo seat: FXDB, FXDBP Twoup seat (typical) Shoulder bolt Shoulder washer Nut Washer Seat: FXDL Seat: FXDLS Seat Lumbar Pad: FXDL Removal NOTES: Determine if lumbar pad is desired before adjusting handlebars and risers. To allow for reuse, install lumbar pad screws into back of lumbar pad after removal. 1. See Lumbar Pad. Remove seat. 2. Remove screws (1) and washers (2) from the lumbar pad (4). 3. Remove screws (3) from the nameplate (5). 4. Remove nameplate from lumbar pad. 5. Place nameplate on seat. 6. Install screws into nameplate. Tighten screws. Installation 1. See Lumbar Pad. Remove screws (3) from nameplate (5). 2. Place nameplate on lumbar pad (4). 3. Install screws in nameplate. Tighten screws. 4. Insert lumbar pad on seat. 5. Install screws (1) and washers (2) to lumbar pad. Tighten screws. 6. Install seat. 1. 2. 3. 4. 5. Screw (2) Washer (2) Screw (2) Lumbar pad Nameplate Lumbar Pad Motorcycle Storage Placing Motorcycle in Storage Proper storage is important for the troublefree operation of your motorcycle. See your Owner's Manual for storage recommendations or see a HarleyDavidson dealer. Improper storage procedures can lead to equipment damage. (00046a) If the motorcycle is not to be ridden for several months, such as during the winter season, there are several tasks which must be performed. These steps protect parts against corrosion, preserve the battery and prevent the buildup of gum and varnish in the fuel system. If possible, store the motorcycle in a dry area with a stable temperature. Keep the motorcycle away from harsh chemicals or other substances such as fertilizers or salt. Do not store motorcycle with gasoline in tank within the home or garage where open flames, pilot lights, sparks or electric motors are present. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00003a) NOTE: Make a list of everything you do and fasten it to a hand grip. When you take the motorcycle out of storage, this list is your reference/checklist to get your motorcycle in operating condition. 1. Fill fuel tank. Add fuel stabilizer following manufacturer's instructions. 2. Warm motorcycle to operating temperature. Change oil and turn engine over to circulate the new oil. 3. Check and adjust belt if necessary. 4. Check tire pressure. Refer to Specified Tires for specified pressure. 5. Protect the body panels, engine, chassis and wheels from corrosion. Follow the cosmetic care procedures described in the Care and Cleaning section before storage. 6. Prepare battery for storage. See Battery Maintenance. Explosive hydrogen gas, which escapes during charging, could cause death or serious injury. Charge battery in a wellventilated area. Keep open flames, electrical sparks and smoking materials away from battery at all times. KEEP BATTERIES AWAY FROM CHILDREN. (00065a) NOTES: If the motorcycle is being stored with the security system armed, connect a 750mA SUPERSMART BATTERY TENDER 66000038 to maintain battery charge. If the motorcycle is being stored with the security system disarmed, turn on the motorcycle while the handsfree fob is present. This operation prevents the optional siren from sounding. Disconnect the negative battery cable and prepare battery for storage. See Battery Maintenance. 7. Use a material such as light canvas that can breathe to cover the motorcycle. Plastic materials that do not breathe promote the formation of condensation. 8. Remove the antennas or allow them to protrude through the cover, if equipped. Do not bend or tuck antennas under the cover. Removing Motorcycle from Storage The clutch failing to disengage can cause loss of control, which could result in death or serious injury. Prior to starting after extended periods of storage, place transmission in gear and push vehicle back and forth several times to assure proper clutch disengagement. (00075a) NOTE: Lubricants contaminated with water have a milky white appearance. Replace contaminated lubricants with the appropriate new HarleyDavidson lubricant. 1. Charge the battery. 2. Install battery. See Battery Maintenance. 3. Run motorcycle until engine is at normal operating temperature. Turn off engine. 4. Check engine oil level. 5. Check lubricant level. 6. Check controls to make sure that they are operating properly. Operate the front and rear brakes, throttle, clutch and shifter. 7. Check steering for smoothness by turning the handlebars through the full operating range. Be sure tires are properly inflated, balanced, undamaged, and have adequate tread. Inspect your tires regularly and see a HarleyDavidson dealer for replacements. Riding with excessively worn, unbalanced, improperly inflated, overloaded or damaged tires can lead to tire failure and adversely affect stability and handling, which could result in death or serious injury. (00014b) 8. Check tire pressure. Refer to Specified Tires for specified pressure. 9. Check overall tire condition. See Tire Replacement. 10. Test all switches and lights for proper operation. 11. Check for any fluid leaks. Turn engine over a few times to be sure there is no oil in the crankcase and that all oil has been pumped back into the oil tank. Stop engine and recheck oil level. Failure to do so can result in engine damage. (00071a) Care and Cleaning Cleaning and General Care Clean and protect the cosmetic surfaces on your motorcycle as often as possible to inhibit rust and corrosion. After the motorcycle is cleaned, polish and seal the motorcycle to create a barrier of protection against the weather and harsh substances. HarleyDavidson cleaning products are tested extensively for use on vehicle surfaces. These products are formulated to be compatible with one another. See a HarleyDavidson dealer to purchase recommended cleaning products. Refer to Recommended Cleaning and Care Products and Recommended Surface Care Products. NOTES: Use recommended surface care products. Do not use paper towels, terry cloths, cloth diapers or other materials with nylon fibers which can create fine scratches to surfaces. Dirty cleaning materials can scratch finished surfaces. Use only clean sponges and detailing cloths to prevent damage to the motorcycle. For repair of scratched surfaces, see a HarleyDavidson dealer. Observe warnings on labels of cleaning compounds. Failure to follow warnings could result in death or serious injury. (00076a) Do not wash brake discs with cleaners containing chlorine or silicone. Cleaners containing chlorine and silicone can impair brake function, which could result in death or serious injury. (00077a) Do not use a pressure washer to clean motorcycle. Using a pressure washer can result in equipment damage. (00489c) Use of abrasive products or powered buffing equipment will cause permanent cosmetic damage to body panels. Use only recommended products and techniques outlined in this manual to avoid damaging body panels. (00245b) Recommended Cleaning and Care Products PRODUCT PURPOSE FRAME BODY PART NO. BARE ALUMINUM WHEEL PROTECTANT INDIVIDUAL WIPES WHEELS DENIM PANELS Corrosion control for bare aluminum surfaces. No No OTHER FINISH Yes No "Burst" collection 93600063 BARE METAL POLISH 93600028 (U.S.) Polishes nonclear coated polished aluminum or polished stainless steel surfaces. As applicable 93600083 (Non U.S.) BLACK LEATHER REJUVENATOR Rejuvenates black leather products so they look brand new. No No No No Black leather goods Removes boot marks from chrome exhaust components. No No No No Exhaust system Yes Yes Yes Yes 93600033 (U.S.) 93600081 (Non U.S.) BOOT MARK REMOVER 93600001 (U.S.) 93600069 (Non U.S.) BUG REMOVER Removes bugs from metal, plastic or painted 93600022 (U.S.) surfaces. Also available as individual wipes 93600075 (Non (93600065). U.S.) CHROME CLEAN Shines chromeplated & SHINE surfaces and cleans brushed aluminum or 93600031 (U.S.) stainless steel surfaces. As applicable 93600082 (Non U.S.) DENIM PAINT CLEANER Waterless quick cleaner and detailer. Yes Yes Yes Yes Rejuvenates wrinkle black engine finish. No No No No Provides a protective barrier for glossy paint surfaces and chrome. Yes Yes As applicable No 93600064 (U.S.) 93600078 (Non U.S.) ENGINE BRIGHTENER 93600002 (U.S.) 93600068 (Non U.S.) GLAZE POLY SEALANT Wrinkle black engines 93600026 (U.S.) 93600079 (Non U.S.) GLOSS DETAILER Produces high gloss with UV protection. Allows chrome to breathe, unlike wax. Good for windshields. Also available as individual wipes (9740110). Yes Yes Yes No Travel size cleaning and care products. Yes Yes Yes Yes Weatherproofs and preserves leather products. No No No No A quick wash for a lightly soiled motorcycle. Cleans all surfaces, sheeting action prevents spots. Yes Yes Yes Yes Removes fine scratches and swirls. Yes Yes No No Cleans and conditions vinyl, leather and plastic. Use on seats, saddlebags, inner fairings and any other trim. No No No No Aerosol quick cleaner and detailer. Reduces static attraction to dust. Works great for removing bugs. Yes Yes Yes No SUNWASH BIKE Thorough washing of all SOAP surfaces with a wash mitt. Reduces hard water spots 93600023 (U.S.) when washing a motorcycle in the sun. Yes Yes Yes Yes 93600062 (U.S.) 93600073 (Non U.S.) HARLEY TRAVEL CARE KIT 93600007 LEATHER PROTECTANT 93600034 (U.S.) Leather goods 93600080 (Non U.S.) QUICK WASH 93600012 (U.S.) 93600071 (Non U.S.) SCRATCH & SWIRL REPAIR 93600025 (U.S.) 93600074 (Non U.S.) SEAT, SADDLEBAG & TRIM CLEANER 93600010 SPRAY CLEANER & POLISH 93600029 (U.S.) 93600084 (Non U.S.) Seats, saddlebags and trim 93600077 (Non U.S.) WHEEL & TIRE CLEANER 93600024 (U.S.) 93600076 (Non U.S.) WINDSHIELD CLEANER 93600067 WINDSHIELD WATER REPELLENT Removes brake dust and road grime from wheels, tires and whitewalls. Do not use on frames or anodized parts. No No Yes No Black coated exhaust pipes and mufflers Quick windshield cleaner in convenient single use wipe. Yes Yes No No Windshield Allows water to bead and dissipate from the windshield. No No No No Windshield 93600032 (Global) Recommended Surface Care Products PRODUCT PURPOSE PART NO. BUG EATER SPONGE When paired with water and BUG REMOVER, the BUG EATER SPONGE breaks down and dissolves baked on bugs and road grime. 93600110 CLEANING BRUSH Brush kit for detailing your motorcycle. KIT 9484410 DETAILING SWABS Large cotton swabs for cleaning crevices and detailed surfaces. 93600107 DISPOSABLE DETAILING SOFT CLOTH Nonabsorbent cloth for applying and buffing SWIRL & SCRATCH REPAIR and GLAZE POLY SEALANT to painted surfaces or chrome. 93600114 HARLEY WASH BUCKET Wash bucket with apron to hold your supplies. Includes GRIT GUARD insert. 9481110 HOG BLASTER MOTORCYCLE DRYER 9465109 (120 V) Blows a stream of warm dry filtered air. Reduces streaks and water spots. 9486509 (220 V) MICROFIBER Highly absorbent detailing cloth for polishing and sealing. Contains no DETAILING CLOTH nylon fibers. 9466302 SYNTHETIC DRYING Extraabsorbent, nonstreaking synthetic towel for drying. Dampen towel CHAMOIS and wring out before using for greatest absorbency. 9479101 WASH MITT Absorbent woolblended washing mitten. 9476099 WHEEL & SPOKE BRUSH Coneshaped scrub brush for wheels. 4307899 Washing the Motorcycle Use only recommended cleaning and care products. Refer to Recommended Cleaning and Care Products and Recommended Surface Care Products. NOTE: During rinsing and washing, avoid direct spray on electrical components and any luggage or saddlebag sealing areas (if equipped). Avoid spraying water under leather saddlebag covers (if equipped). Preparation 1. Allow motorcycle to cool before rinsing or washing. Spraying water on hot surfaces can leave water spots and mineral deposits. 2. Rinse the motorcycle from the bottom up. 3. To loosen dried bugs or hardened dirt, allow surfaces to soak under a damp towel. Cleaning Wheels and Tires 1. Rinse wheel and tire surfaces. Avoid splashing brake dust on chrome or painted parts. 2. Apply WHEEL & TIRE CLEANER. Allow cleaner to set for one minute. 3. Clean the wheel with a BUG EATER SPONGE or WHEEL & SPOKE BRUSH. Thoroughly scrub all brake dust and other sediments off the wheel. Accumulated brake dust can trap moisture and dirt, which leads to wheel corrosion. 4. Rinse well. Washing the Motorcycle NOTE: See the appropriate instructions in this section for cleaning leather, denim (flat) finishes, windshields or other special surfaces. 1. If necessary, use BUG REMOVER to remove bug splatters. a. Rinse the affected surfaces during preparation. b. Spray the area with BUG REMOVER. c. Wait one minute while the BUG REMOVER penetrates the bug splatters. d. Use the BUG EATER SPONGE while washing to easily remove bugs. 2. Prepare the wash. a. Fill a HARLEY WASH BUCKET with clean water. b. Add SUNWASH BIKE SOAP, following the directions on the package. c. Soak the WASH MITT and/or a BUG EATER SPONGE in the SUNWASH solution. 3. Wash all surfaces starting at the top working down toward the ground. 4. Rinse the motorcycle twice in both directions: a. Rinse from the bottom up. b. Rinse from the top down. Drying the Motorcycle 1. Dry the surfaces from the top down using a SYNTHETIC DRYING CHAMOIS or a HOG BLASTER MOTORCYCLE DRYER. Avoid using any type of forced air on speakers or other sensitive components. 2. Dampen chamois in clean water and wring out the excess. The chamois is more absorbent when wet. 3. Wipe across the vehicle surface. 4. Repeat as necessary until surface is dry. Polishing and Sealing NOTE: If motorcycle has denim finish, skip the Polishing and Sealing procedure. 1. Apply GLAZE POLY SEALANT with a DISPOSABLE DETAILING SOFT CLOTH or MICROFIBER DETAILING CLOTH, following the instructions on the package. 2. Buff with a DISPOSABLE DETAILING SOFT CLOTH. 3. Polish and seal the wheels to prevent corrosion. Denim Finish Care Some motorcycles have a denim (flat or matte) finish. The denim finish has qualities which differ from high gloss finishes on all other HarleyDavidson motorcycles. Like denim fabric, denim paint burnishes or mars with age and use that adds character and personality to the finish. Refer to Recommended Cleaning and Care Products for recommended products. If scratched, the color coat of paint does nick/scuff and these marks cannot be rubbed out. If polished, the finish will become less matte and more glossy over time. How to Clean For light deposits: Use DENIM PAINT CLEANER and a MICROFIBER DETAILING CLOTH. This treatment helps remove finger prints and light soil. For heavier deposits: Use either SUNWASH BIKE SOAP and a clean WASH MITT or QUICK WASH. Rinse thoroughly with clean water. Leather and Vinyl Care Do not use bleach or detergents containing bleach on saddlebags, seats, tank panels or painted surfaces. Doing so can result in equipment damage. (00229a) Do not use ordinary soap to clean leather or fur. It could dry or remove the oils from the leather. Leather, vinyl and other synthetic surfaces must be periodically cleaned and treated to maintain its appearance and extend its life. Clean and treat these surfaces once a season or more frequently under adverse conditions. These surfaces are not designed for longterm exposure to inclement weather. Protect these surfaces with an HARLEYDAVIDSON SEAT RAIN COVER or MOTORCYCLE STORAGE COVER (sold separately). 1. Vacuum or blow dust off surface. 2. Thoroughly clean surfaces with SEAT, SADDLEBAG & TRIM CLEANER, following directions on the bottle. 3. Allow the material to dry naturally and completely at room temperature before applying other products to the material. Do not use artificial means to dry the material quickly. 4. For leather only, rejuvenate faded black surfaces with BLACK LEATHER REJUVENATOR. Apply LEATHER PROTECTANT to weatherproof and preserve the leather. NOTE: Many HarleyDavidson accessories and seats are made of either treated or untreated leather or have leather inserts. Natural materials age differently and require different care than manmade materials. Seat covers and panels made of leather gain "character", such as wrinkles, with age. Leather is porous and organic and each leather product settles into its own distinct form with use. Your leather product matures into its own custom shape and style from the sun, rain and time. This maturing is natural and enhances the custom quality of your HarleyDavidson motorcycle. Wheel Care Wheels can corrode or be cosmetically damaged if they are not properly cleaned, polished and preserved. Cleaning and sealing wheels with the proper treatment guards against pitting, corrosion, spots and stains. HarleyDavidson recommends that wheels be cared for weekly. Corrosion to wheels is not considered a defect in materials or workmanship. NOTE: Bare aluminum wheels do not have a protective coating and corrode unless properly treated. Apply BARE ALUMINUM WHEEL PROTECTANT when purchasing the motorcycle and at least twice per year to prevent cosmetic damage. Keep wheels clean from harsh chemicals, acidbased wheel cleaners, salt and accumulated brake dust. After washing wheels with WHEEL & TIRE CLEANER, use the polish and sealing products according to the type of wheels. Refer to Wheel Polish and Sealing Products. Wheel Polish and Sealing Products WHEELS Anodized PRODUCT DESCRIPTION GLAZE POLY SEALANT Cleans surface, removes fine scratches. Provides a breathable sealant against acid, chemicals, salt and brake dust. GLOSS DETAILER Seals and protects against harsh chemicals, salt and other sediments to prevent corrosion. Bare aluminum BARE ALUMINUM WHEEL PROTECTANT Creates a protective coating for bare aluminum wheels to prevent oxidation. Individual wipe. Chrome CHROME CLEAN & Nonabrasive cleaner to brighten chrome wheels. SHINE Polished aluminum or stainless steel GLOSS DETAILER Seals and protects against harsh chemicals, salt and other sediments to prevent oxidation. BARE METAL POLISH Microabrasive polish to refurbish polished wheels. Do not use on chrome. Windshield Care Polycarbonate windscreens/windshields require proper attention and care to maintain. Failure to maintain polycarbonate properly can result in damage to the windscreen/windshield. (00483d) Use only HarleyDavidson recommended products on HarleyDavidson windshields. Do not use harsh chemicals or rain sheeting products, which can cause windshield surface damage, such as dulling or hazing. (00231c) Powdered, abrasive or alkaline cleanser can damage windscreen/windshields. Ammonia based window cleaners cause permanent yellow effects to windshields. Do not use gas station windshield cleaner as finish can be damaged. Do not use a brush or squeegee as finish can be damaged. Do not clean in hot sun or high temperature. Windshields require special care. However, windshields can be washed with WINDSHIELD CLEANER INDIVIDUAL WIPES, SUNWASH BIKE SOAP or QUICK WASH when washing the entire motorcycle. Refer to Recommended Cleaning and Care Products. NOTES: To treat windshields with water repellent use WINDSHIELD WATER REPELLENT. Use BUG REMOVER to soft bug splatters. Wipe clean with a BUG EATER SPONGE. Covering windshields with a clean, wet cloth for approximately 1520 minutes before washing makes dried bug removal easier. 1. Use WINDSHIELD CLEANER to detail windshields. 2. Wipe dry with a clean MICROFIBER DETAILING CLOTH. NOTE: To minimize swirl marks, clean windshield when the motorcycle is cool and parked in the shade. Faint swirl marks are normal. Swirl marks are more visible on tinted windshields. Hard Candy Custom Paint Hard Candy Custom paint features a unique coating which may include flakes of varied color and size. The surface may have an uneven texture, resulting from multiple layers of clear coat being applied over heavy concentrations of metallic flake. Each part has its own distinct and custom appearance. These are normal characteristics of the custom paint process, and do not reflect warrantable conditions. Troubleshooting Troubleshooting: General The troubleshooting section of the Owner's Manual is a guide to diagnose problems. Read the service manual before performing any work. Improper repair and/or maintenance could result in death or serious injury. (00080a) Use the following checklists for troubleshooting. Carefully check each cause because more than one condition can cause trouble. Engine Starter Does Not Operate or Does Not Turn Engine Over 1. Engine OFF/RUN switch off. 2. Ignition switch off. 3. Discharged battery or loose or corroded connections (solenoid chatters). 4. Clutch lever not squeezed against handlebar or transmission not in neutral. 5. Jiffy stand not in retracted position (for models equipped with jiffy stand interlock). 6. Blown fuse. Engine Turns Over But Does Not Start 1. Fuel tank empty. 2. Fuel filter clogged. 3. Discharged battery or loose or damaged battery terminal connections. 4. Fouled spark plugs. 5. Spark plug cable connections loose or in bad condition and shorting. 6. Loose or corroded wire or cable connection at coil or battery. 7. Fuel pump inoperative. 8. Blown fuse. Starts Hard 1. Automatic Compression Release (ACR) not functioning properly. 2. Spark plugs in bad condition, have improper gap or are partially fouled. 3. Spark plug cables in bad condition and leaking. 4. Battery nearly discharged. 5. Loose wire or cable connection at one of the battery terminals or at coil. 6. Engine oil too heavy (cold weather). 7. Fuel tank vent plugged or fuel line closed off, restricting fuel flow. 8. Water or dirt in fuel system or filter. 9. Fuel pump inoperative. Starts But Runs Irregularly or Misses 1. Spark plugs in bad condition or partially fouled. 2. Spark plug cables in bad condition and leaking. 3. Spark plug gap too close or too wide. 4. Battery nearly discharged. 5. Damaged wire or loose connection at battery terminals or coils. 6. Intermittent short circuit due to damaged wire insulation. 7. Water or dirt in fuel system or filter. 8. Fuel vent system plugged. See dealer. 9. One or more injectors fouled. A Spark Plug Fouls Repeatedly 1. Fuel mixture too rich. 2. Incorrect spark plug for service Preignition or Detonation (Knocks or Pings) 1. Incorrect fuel. 2. Incorrect spark plug for service Overheats 1. Insufficient oil supply or oil not circulating. 2. Heavy carbon deposit from lugging engine. See dealer. 3. Insufficient air flow over cylinder heads during extended periods of idling or parade duty. Excessive Vibration 1. Rear fork pivot shaft loose. See dealer. 2. Front engine mounting bolts loose. See dealer. 3. Front chain or links tight as a result of insufficient lubrication or belt badly worn. 4. Engine to transmission mounting bolts loose (applicable models). See dealer. 5. Damaged frame. See dealer. 6. Wheels and/or tires damaged. See dealer. 7. Vehicle not properly aligned. See dealer. Engine Oil Not Circulating (Oil Pressure Lamp Lit) 1. Insufficient or diluted oil supply. 2. Oil feed clogged with ice and sludge in freezing weather. 3. Grounded oil signal switch wire or faulty signal switch. See dealer. 4. Damaged or improperly installed check valve. See dealer. 5. Oil pump problem. See dealer. Electrical System Alternator Does Not Charge 1. Regulator not grounded. See dealer. 2. Engine ground wire loose or damaged. See dealer. 3. Loose or damaged wires in charging circuit. See dealer. Alternator Charge Rate is Below Normal 1. Weak battery. 2. Excessive use of addon accessories. 3. Loose or corroded connections. 4. Extensive periods of idling or low speed riding. Transmission Transmission Shifts Hard 1. Bent shifter rod. See dealer. Transmission Jumps Out of Gear 1. Worn shifter dogs in transmission. See dealer. Clutch Slips 1. Clutch controls improperly adjusted. See dealer. 2. Worn friction discs. See dealer. 3. Insufficient clutch spring tension. See dealer. Clutch Drags or Does Not Release 1. Clutch controls improperly adjusted. See dealer. 2. Primary chaincase overfilled. 3. Clutch discs warped. See dealer. Clutch Chatters 1. Friction discs or steel discs worn or warped. See dealer. Brakes Brakes Do Not Hold Normally 1. Master cylinder low on fluid. See dealer. 2. Brake line contains air bubbles. See dealer. 3. Master cylinder piston worn. See dealer. 4. Brake pads contaminated with grease or oil. See dealer. 5. Brake pads badly worn. See dealer. 6. Brake disc badly worn or warped. See dealer. 7. Brake fades because of heat build up. Excessive braking or brake pads dragging. See dealer. 8. Brake drags. Insufficient hand lever free play. See dealer. Accessories Genuine Motor Parts and Accessories Stop at your HarleyDavidson dealer to pick up a copy of the Genuine Motor Parts and Accessories catalog or go to www.harleydavidson.com to view thousands of Genuine Motor Accessories that are available for HarleyDavidson motorcycles. The website includes the following tools and resources for accessorizing and personalizing your motorcycle. Online Catalog The full Genuine Motor Parts and Accessories catalog is available online in PDF format. The catalog includes hundreds of pages of HarleyDavidson accessories and maintenance products. For performance parts, check out the Screamin' Eagle Pro Racing Parts catalog. NOTE: Performance parts may not be available in some countries due to local restrictions. See your HarleyDavidson dealer for more information. Shop for Your Bike Browse through categories of accessories and options available specifically for your motorcycle. View product descriptions, pricing, fitment and online instruction sheets for many of the available products. Customizer Virtually redesign your motorcycle with parts and accessories using the Customizer. This tool allows you to experiment with different accessory and color combinations and shows how your motorcycle would look with the accessories installed. You can easily create a custom list of accessories to print out for your dealer. Fit Shop Learn how to customize your motorcycle to fit you personally. See how making changes to the suspension, seat, handlebars or foot controls can enhance the ergonomics and comfort of your motorcycle. Custom Seats Create a custom seat using selected designs, colors and textured materials. Custom seat specifications can be easily printed out for your dealer. Custom Coverage Add Accessories to Your New Motorcycle NOTE: Custom Coverage is not offered in some regions. See an authorized HarleyDavidson dealer to determine the parts and accessories warranty policies, terms and conditions in your area. HarleyDavidson offers the Custom Coverage extended limited warranty for parts and accessories that are purchased and installed at an authorized HarleyDavidson dealer within 60 days after retail purchase of the motorcycle. This limited warranty provides coverage for eligible street legal Genuine HarleyDavidson Motor Parts and Genuine HarleyDavidson Motor Accessories. This extended coverage on parts and accessories remains in effect for the remainder of the HarleyDavidson Motorcycle Limited Warranty for the vehicle. See Limited Motorcycle Warranty. Purchases qualifying for Custom Coverage must be made at an authorized HarleyDavidson dealership within 60 days after retail purchase. Additional parts and accessories may be purchased and installed as often as desired within 60 days after retail purchase of the motorcycle. Parts and accessories must be purchased and installed at an authorized HarleyDavidson dealership to qualify for Custom Coverage. Parts and accessories purchased via the internet are not eligible. Warranties and Responsibilities Warranty and Maintenance This owner's manual contains your new motorcycle limited warranty and your owner's maintenance record. It is your responsibility as the owner to follow the maintenance schedule at the mileage intervals as specified in the owner's manual. All of the specified maintenance services must be performed on schedule to keep your limited warranty valid. Some countries, states or other locations may require all regular maintenance and service work to be done by an authorized HarleyDavidson dealer for your limited warranty to remain in effect. Check with your authorized HarleyDavidson dealer for local requirements. 1. Make an appointment with a HarleyDavidson dealer for inspection and service prior to the first 1000 mi 1600 km , and as soon as possible after any issue arises. 2. Bring this owner's manual with you when you visit your authorized HarleyDavidson dealer to have your motorcycle inspected and serviced. 3. Have the dealer technician sign the maintenance record in the owner's manual at the proper mileage interval. These records should be retained by the owner as proof of proper maintenance. 4. Keep receipts covering any parts, service or maintenance performed. These records should be transferred to each subsequent owner. Use only HarleyDavidson approved parts and accessories that have been designed, tested and approved for your model and model year motorcycle. Use of aftermarket performance parts may void all or parts of your limited warranty. See an authorized HarleyDavidson dealer for details. HarleyDavidson authorized dealerships are independently owned and operated and may sell and install parts and accessories that are not manufactured or approved by HarleyDavidson for use on your motorcycle. Therefore, you should understand that HarleyDavidson is not and cannot be responsible for the quality, suitability, or safety of any nonHarleyDavidson part, accessory or design modification, including labor, which may be sold and/or installed by authorized Harley Davidson dealerships. Keeping It All HarleyDavidson Genuine HarleyDavidson parts are engineered and tested specifically for use on your motorcycle. Insist that your authorized HarleyDavidson dealer uses only genuine HarleyDavidson replacement parts and accessories to keep your HarleyDavidson motorcycle and its limited warranty intact. Not all HarleyDavidson parts and accessories are appropriate for your model or model year motorcycle. It is possible to overload your vehicle's charging system by adding too many electrical accessories. If the combined electrical accessories operating at any one time consume more electrical current than the vehicle's charging system can produce, the electrical consumption can discharge the battery and cause damage to the vehicle's electrical system. See an authorized HarleyDavidson dealer for advice about the amount of current consumed by additional electrical accessories or for necessary wiring changes. (00211c) NOTE: Installing offroad or competition parts to enhance performance may void all or parts of your limited warranty. See the HarleyDavidson Motorcycle Limited Warranty in this owner's manual or an authorized HarleyDavidson dealer for details. California and Select International Markets Evaporative Emission Controls: 2016 Models All new 2016 HarleyDavidson motorcycles sold in the State of California and select international markets have an evaporative emission control system. This system is designed to meet CARB and local regulations in effect at the time of manufacture. The system requires a small amount of maintenance. Periodically inspect system to verify that hoses are properly routed, not kinked or blocked and that all fittings are secure. Periodically check mounting hardware for tightness. EPA Noise Regulations in the United States EPA noise regulations require that the following statements be included in the Owner's Manual. EPA Regulations TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE FOLLOWING: 1. Replacing the muffler(s) and/or the entire exhaust system with parts not certified to be noise legal for street use. 2. Removing or modifying the muffler internal baffles in any way. 3. Replacing the air intake/cleaner assembly with one not certified to be noise legal for street use. 4. Modifying the air intake/cleaner assembly in such a way as to make the vehicle no longer noise legal for street use. HarleyDavidson recommends that any and all noise related maintenance be done by an authorized HarleyDavidson dealer using Genuine HarleyDavidson parts. Warranty/Service Information Any authorized HarleyDavidson dealer may provide warranty repair work on your motorcycle. The fact that an authorized HarleyDavidson dealership performs warranty repairs does not create an agency relationship between HarleyDavidson and the authorized dealership. If you have any questions regarding warranty obligations contact your authorized HarleyDavidson dealer. For normal service work or warranty work under the above conditions, you may obtain the name and location of your nearest U.S. authorized HarleyDavidson dealer by calling 18002582464 (U.S. only). To find dealers worldwide, see www.harleydavidson.com. Reporting Safety Defects in the United States Safety defects must be reported to the National Highway Traffic Safety Administration (NHTSA) and HarleyDavidson. NHTSA Statement If you believe that your motorcycle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying HarleyDavidson. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of motorcycles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your authorized Harley Davidson dealer, or HarleyDavidson. You can contact NHTSA through the following means. Additional information about motor vehicle safety is available through the website. Telephone: Vehicle Safety Hotline (tollfree) at 18883274236 (TTY: 18004249153). Website: www.safercar.gov Address: Administrator, NHTSA, 400 Seventh Street SW, Washington, DC 20590 Required Documentation for Imported Motorcycles If a HarleyDavidson motorcycle is imported into the United States, additional documentation is required for that motorcycle to be eligible for the United States HarleyDavidson Motorcycle Limited Warranty. An authorized HarleyDavidson dealer can provide a form explaining the requirements. Owner Contact Information If you move from your present address, sell your motorcycle, or purchase a preowned Harley Davidson motorcycle, see an authorized HarleyDavidson dealer to update your owner contact information. This will provide HarleyDavidson with an accurate registration (as required by law in some countries), and will allow HarleyDavidson to notify you in the event of a recall or product program. The rights and benefits conferred upon you and the obligations of HarleyDavidson as set forth herein are separate and distinct from any rights and duties set forth in any service contract you may have purchased from a dealership and/or thirdparty insurance company. HarleyDavidson does not authorize any entity to expand HarleyDavidson's warranty obligations in connection with your motorcycle or this limited warranty. When updating your contact information, your authorized HarleyDavidson dealer will need your Vehicle Identification Number (VIN), odometer mileage, and date of vehicle transfer (if applicable). Questions and Concerns If you have questions or concerns regarding the performance of your motorcycle or the application of the limited warranty described here, or are not satisfied with the service you are receiving from an authorized HarleyDavidson dealership, do the following: 1. Contact the selling and/or servicing dealership and speak to the sales and/or service manager. 2. If your concern cannot be addressed to your satisfaction by the dealership, contact the HarleyDavidson Customer Support Center by mailing your concern to the following address or calling the phone number below. In the U.S., state warranty laws, often referred to as lemon laws, may provide you with certain rights not specifically mentioned here. To the extent allowed by your state, HarleyDavidson requests that you first send written notification of any defect or warranty nonconformity that you have experienced with your motorcycle to HarleyDavidson. HarleyDavidson appreciates the opportunity to investigate your concerns and restore your satisfaction in your motorcycle by making the necessary repairs consistent with the terms of HarleyDavidson's limited warranty. HarleyDavidson requests that you send your complaint to the HarleyDavidson Customer Support Center. HarleyDavidson Motor Company Attention: HarleyDavidson Customer Support Center P.O. Box 653 Milwaukee, Wisconsin 53201 18002582464 (U.S. only) 14143434056 This warranty does not mean that each HarleyDavidson motorcycle is free from defects. Defects may be unintentionally introduced into motorcycles during the design and manufacturing processes and such defects could result in the need for repairs. For this reason, HarleyDavidson provides the Limited Warranty in order to remedy any such defects that result in a component malfunction or failure during the warranty period. The remedy under this written warranty, and any implied warranty, is limited to repair, replacement or adjustment of the defective part. This exclusive remedy shall not be deemed to have failed its essential purpose so long as Harley Davidson, through its authorized dealers, is willing and able to repair, replace or adjust defective parts in the prescribed manner. HarleyDavidson's liability, if any, shall in no event exceed the cost of correcting any defect as herein provided and upon expiration of this warranty, any such liability shall terminate. Limited Motorcycle Warranty 2016 HarleyDavidson Motorcycle Limited Warranty 24 Months/Unlimited Miles HarleyDavidson warrants for any new 2016 HarleyDavidson motorcycle that an authorized HarleyDavidson dealer will repair or replace without charge any parts found under normal use to be defective in factory materials or workmanship. Such repair or replacement of defective parts will be HarleyDavidson's sole obligation and your sole and exclusive remedy under this limited warranty. This limited warranty applies only for the duration identified below. No person, including HarleyDavidson dealers, may modify, extend or waive any part of this warranty. As a condition of this warranty, you are responsible for properly using, maintaining, and caring for your motorcycle as outlined in your Owner Manual. HarleyDavidson recommends that you maintain copies of all maintenance records and receipts. THERE IS NO OTHER EXPRESS WARRANTY (OTHER THAN THE SEPARATE EMISSIONS, NOISE, AND RADIO LIMITED WARRANTIES) ON THE MOTORCYCLE. Any implied warranty of merchantability or fitness for particular purpose is limited to the duration of the express warranty, or to the duration set forth in your state's warranty statutes, whichever is shorter. Any implied warranty is not transferred to subsequent purchasers/buyers of the motorcycle. The implied warranty of fitness for a particular purpose does not apply if your motorcycle is used for racing, even if the motorcycle is equipped for racing. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. TO THE FULLEST EXTENT ALLOWED BY LAW, NEITHER HARLEYDAVIDSON NOR ITS AUTHORIZED DEALERS SHALL BE LIABLE FOR LOSS OF TIME, INCONVENIENCE, LOSS OF MOTORCYCLE USE, COMMERCIAL LOSS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES. HarleyDavidson and your dealer are not responsible for any time or income that you lose, any inconvenience, the loss of your transportation or use of your motorcycle, the cost of a rental motorcycle, fuel, travel, meals, or lodging, or for any other incidental or consequential damages you may have. Punitive, exemplary, or multiple damages may not be recovered unless applicable law prohibits their disclaimer. You may not bring any warrantyrelated claim as a class representative, a private attorney general, a member of a class of claimants or in any other representative capacity. HarleyDavidson shall not be liable for any damages caused by delay in delivery or furnishing of any products and/or services. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. The following terms and conditions apply to this limited warranty: Duration 1. The duration of this limited warranty is twentyfour months, starting from the earlier of (a) the date of initial retail purchase and delivery of the motorcycle from an authorized Harley Davidson dealer, or (b) the third anniversary of the last day of the model year of the motorcycle. Your authorized HarleyDavidson dealer will submit an electronic Sales and Warranty Registration form to initiate your limited warranty. 2. Any unexpired portion of this limited warranty will be transferred to subsequent owners, upon the resale of the motorcycle during the limited warranty period. Owner's Obligations To obtain warranty service, return your motorcycle at your expense within the limited warranty period to an authorized HarleyDavidson dealer. The authorized HarleyDavidson dealer should be able to provide warranty service during normal business hours, depending upon the workload of the authorized dealer's service department and the availability of necessary parts. Exclusions This limited warranty will not apply to any motorcycle. 1. Which has not been operated or maintained as specified in the owner's manual. 2. Which has been abused, neglected, misused, improperly stored, used "off the highway," or used for racing or competition of any kind. 3. Which is not manufactured to comply with the laws of the market in which it is registered. 4. Which has offroad or competition parts installed to enhance performance, a trailer hitch, or has other unapproved modifications (even if these modifications include genuine Harley Davidson parts and accessories that are not approved for use on your motorcycle). These modifications may void all or parts of your new motorcycle limited warranty. See an authorized HarleyDavidson dealer for details. 5. Which has been subjected to an act of God, war, riot, insurrection, nuclear contamination, natural disasters, including, but not limited to, lightning, forest fires, dust storms, hail storms, ice storms, earthquakes, or floods, or other circumstances out of HarleyDavidson's control. 6. Which has been in an accident or collision or has been dropped or struck. Other Limitations This limited warranty does not cover: 1. Parts and labor for normal maintenance as recommended in the owner's manual, or the replacement of parts due to normal wear and tear including, but not limited to, the following: tires, lubrication, oil and filter change, fuel system cleaning, battery maintenance, engine tuneup, spark plugs, brake, clutch, chain/belt adjustment and chain replacement. 2. Cosmetic concerns that arise as a result of owner abuse, lack of proper maintenance or environmental conditions (except concerns that result from defects in factory materials or workmanship, which are covered by this limited warranty for the duration of the limited warranty period). 3. Any cosmetic condition existing at the time of retail delivery that has not been documented by the authorized HarleyDavidson selling dealer prior to retail delivery. 4. Defects or damage to the motorcycle caused by alterations outside of HarleyDavidson's factory specifications or caused by alterations or use of parts or accessories not approved for the make and model year of your motorcycle. 5. Damage caused by installation or use of nonHarleyDavidson components, even those installed by an authorized HarleyDavidson dealership, that cause a HarleyDavidson part to fail. Examples include, but are not limited to performanceenhancing powertrain components or software, exhaust systems, trailer hitches, nonapproved tires, lowering kits, handlebars, and addons connected to the factory electrical system. Important: Read Carefully 1. Authorized HarleyDavidson dealers are independently owned and operated and may sell nonHarleyDavidson products. Because of this, HARLEYDAVIDSON IS NOT RESPONSIBLE FOR THE SAFETY, QUALITY, OR SUITABILITY OF ANY NONHARLEY DAVIDSON PART, ACCESSORY OR DESIGN MODIFICATION INCLUDING, BUT NOT LIMITED TO, LABOR WHICH MAY BE SOLD AND/OR INSTALLED BY AUTHORIZED HARLEYDAVIDSON DEALERS. 2. This limited warranty is a contract between you and HarleyDavidson. It is separate and apart from any warranty you may receive or purchase from an authorized HarleyDavidson dealer. An authorized HarleyDavidson dealer is not authorized to alter, modify, expand, or in any way change the terms and conditions of this limited warranty. 3. Any warranty work or parts replacement authorized by HarleyDavidson will not preclude HarleyDavidson from later relying on any exclusion where applicable. 4. HarleyDavidson and its authorized dealers reserve the right to modify or service motorcycles designed and manufactured by HarleyDavidson at any time without incurring any additional obligation to make the same alteration or change to a motorcycle previously built and sold. HarleyDavidson reserves the right to provide postwarranty repairs, conduct repair campaigns, offer goodwill or customer satisfaction repairs or extend the warranty coverage for certain motorcycles at its sole discretion. Said repairs or extensions of warranty coverage in no way obligates HarleyDavidson to provide similar accommodations to other owners of similar motorcycles. Sometimes HarleyDavidson may offer a special adjustment program to pay all or part of the cost of certain repairs beyond the terms of your limited warranty. Check with your authorized HarleyDavidson dealer to learn whether such programs are available to you. Your state may prohibit these types of offers, in which case, they may not be available to you. 5. The fact that a part is labeled or branded HarleyDavidson does not necessarily make it appropriate or warranted for the make and model of your motorcycle. The use of parts not designed and tested for your motorcycle may have negative consequences on the performance of your motorcycle and may create conditions not covered by this limited warranty. Limited Motorcycle Warranty (Australia) Limited Motorcycle Warranty (Australia) 2016 Australia/New Zealand HarleyDavidson Motorcycle Manufacturer's Limited Warranty 24 Months/Unlimited Miles This motorcycle limited warranty, referred to below as the "HD Motorcycle Warranty" applies to all persons who purchase a new 2016 or priormodel HarleyDavidson motorcycle in Australia and New Zealand only after 1st January 2016. Your Consumer Rights The benefits given to you under this HD Motorcycle Warranty are additional to, and do not detract from, other rights and remedies that you may have in respect of the motorcycle under Australian and New Zealand laws, including consumer protection laws. In Australia, our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. In New Zealand, our goods also come with guarantees that cannot be excluded under the New Zealand Consumer Guarantees Act. Warranty This HD Motorcycle Warranty, is provided by HarleyDavidson, Motor Company, P.O. Box 653, Milwaukee, Wisconsin 53201, U.S.A, phone: +1 (414) 3434056, ("HarleyDavidson"). HarleyDavidson warrants for any new 2016 HarleyDavidson motorcycle that an authorised HarleyDavidson dealer will repair or replace without charge any parts found to be defective in factory materials or workmanship under normal use during the warranty period set out below. Such repair or replacement of parts will be HarleyDavidson's sole obligation and your sole remedy under this HD Motorcycle Warranty, however you may have other rights under Australian and New Zealand laws, as described above. Note: Goods presented for repair may be replaced by refurbished goods of the same type rather than being repaired. Refurbished parts may be used to repair goods. The following terms and conditions apply to this HD Motorcycle Warranty: Warranty Period The duration of this HD Motorcycle Warranty is twentyfour months, starting from the earlier of: (a) the date of delivery by an authorised HarleyDavidson dealer to the first retail purchaser; or (b) the third anniversary of the last day of the model year of the motorcycle (if not sold to a retail purchaser before that date). Your authorised HarleyDavidson dealer will submit an electronic Sales and Warranty Registration form to initiate your HD Motorcycle Warranty. Note: If the motorcycle was used as a demonstrator or company motorcycle, then the warranty period may have started and/or expired prior to the initial retail sale. See an authorised Harley Davidson dealer for details. Any unexpired portion of this HD Motorcycle Warranty will be transferred to subsequent owners, upon the resale of the motorcycle during the warranty period. See the OWNER CONTACT INFORMATION section of the Owner's Manual for information regarding notification of ownership changes. Obtaining Warranty Service To obtain warranty service, return your motorcycle at your expense within the warranty period to an authorised dealer. HarleyDavidson's network of authorised dealers is large, and continues to expand. To find current contact information for your nearest authorised dealer, visit our website at www.hd.com.au. The authorised HarleyDavidson dealer should be able to provide warranty service during normal business hours and as soon as possible, depending upon the workload of the authorised dealer's service department and the availability of necessary parts You are responsible for collecting the motorcycle from the authorized dealer once the warranty service has been completed, at your expense. Exclusions This HD Motorcycle Warranty will not apply to any motorcycle (or part or accessory): 1. Which has not been operated or maintained as specified in the Owner's Manual. 2. Which has been abused, neglected, misused, improperly stored, used "off the highway," or used for racing or competition of any kind. 3. Which was not originally manufactured for use or sold in Australia and New Zealand and/or does not comply with Australian and New Zealand homologation requirements. 4. Which has offroad or competition parts installed to enhance performance, or has unapproved modifications. These modifications may void all or part of your new HD Motorcycle Warranty. See an authorised HarleyDavidson dealer for details. 5. Where damage is caused by, or HarleyDavidson is unable to honour this HD Motorcycle Warranty due to, acts of God, war, riot, insurrection, natural disasters, including, but not limited to, nuclear contamination, lightning, forest fires, dust storms, hail storms, ice storms, earthquakes, floods, or other circumstances out of HarleyDavidson's control. 6. Which has been in an accident, collision, dropped or struck. Note: Even though this HD Motorcycle Warranty does not apply in the circumstances set out above, you may still have rights under Australian and New Zealand laws, including the Australian Consumer Law in such circumstances. Other Limitations This HD Motorcycle Warranty does not cover: 1. Parts and accessories not manufactured by HarleyDavidson, or any damage caused to the motorcycle by the installation of such parts and accessories, even if such parts and accessories are installed on the motorcycle at the date of initial retail purchase. A separate third party warranty may apply to such parts and accessories. See an authorised Harley Davidson dealer for details. 2. Parts and labour for normal maintenance as recommended in the Owner's Manual, or the replacement of parts due to normal wear and tear including, but not limited to, the following: tyres, lubrication, oil and filter change, fuel system cleaning, battery maintenance, engine tuneup, spark plugs, brake, clutch, chain/belt adjustment and chain replacement. 3. Cosmetic or other concerns that arise as a result of owner abuse, lack of proper maintenance or environmental conditions (except concerns that result from defects in factory materials or workmanship, which are covered by this HD Motorcycle Warranty for the duration of the warranty period). 4. Any cosmetic condition existing at the time of retail delivery that has not been documented by the authorised HarleyDavidson selling dealer prior to retail delivery. 5. Defects or damage to the motorcycle caused by alterations outside of HarleyDavidson's factory specifications, including the installation of competition or closed course parts and accessories and the addition of loads and stresses to the motorcycle above those recommended by HarleyDavidson. 6. Damage caused by installation or use of nonHarleyDavidson components, even those installed by an authorised dealership, that cause a HarleyDavidson part to fail. Examples include, but are not limited to performanceenhancing powertrain components or software, exhaust systems, nonapproved tyres, lowering kits, handlebars, addons connected to the factory electrical system, tow bars, etc. Note: Even though this HD Motorcycle Warranty does not cover the circumstances set out above, you may still have rights under Australian and New Zealand laws, including the Australian Consumer Law. Important: Read Carefully 1. Authorised HarleyDavidson dealers are independently owned and operated and may sell nonHarleyDavidson products. Because of this, HARLEYDAVIDSON IS NOT RESPONSIBLE FOR THE SAFETY, QUALITY, OR SUITABILITY OF ANY NONHARLEY DAVIDSON PART, ACCESSORY OR DESIGN MODIFICATION WHICH MAY BE SOLD AND/OR INSTALLED BY AUTHORISED HARLEYDAVIDSON DEALERS OR LABOUR CARRIED OUT BY DEALERS. 2. This HD Motorcycle Warranty is a contract between you and HarleyDavidson. It is separate and apart from any warranty you may receive or purchase from an authorised HarleyDavidson dealer. An authorised HarleyDavidson dealer is not authorised to alter, modify, or in any way change the terms and conditions of this HD Motorcycle Warranty. Any warranty work or parts replacement authorised by HarleyDavidson will not preclude Harley Davidson from later relying on any exclusion where HarleyDavidson later becomes aware that an exclusion applied or the warranty claim did not otherwise comply with the terms of this HD Motorcycle Warranty. Limited Noise Warranty 2016 HarleyDavidson Motorcycle Noise Control System Limited Warranty The following limited warranty applies to the noise control system, is in addition to the MOTORCYCLE LIMITED WARRANTY and EMISSION CONTROL SYSTEM LIMITED WARRANTY, and applies only to HarleyDavidson motorcycles sold in the U.S. HarleyDavidson warrants to the first owner and each subsequent owner that this motorcycle is designed and built so as to conform at the time of sale with applicable regulations of the U.S. Environmental Protection Agency (as tested following F76 DriveBy test procedure) and that it is free from defects in factory materials and workmanship which can cause this motorcycle not to meet U.S. Environmental Protection Agency Standards within one (1) year from initial retail purchase and delivery from an authorized HarleyDavidson dealer or one (1) year from the [second] anniversary of the last day of the model year of the motorcycle, or 3,730 miles 6,000 kilometers whichever occurs first. Any unexpired portion of this limited warranty will be transferred to subsequent owners, upon the resale of the motorcycle during the limited warranty period. If the motorcycle was used as a demonstrator or company motorcycle, then the limited warranty period may have started and/or expired prior to the initial retail sale. See an authorized HarleyDavidson dealer for details. THERE IS NO OTHER EXPRESS WARRANTY (OTHER THAN THE SEPARATE MOTORCYCLE AND EMISSIONS LIMITED WARRANTIES) ON THE MOTORCYCLE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE IS LIMITED TO THE DURATION OF THIS LIMITED WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. The limited warranty period shall begin on the date the motorcycle is delivered to the first retail purchaser or, if the motorcycle is placed in service as a demonstrator or company motorcycle prior to sale at retail, on the date it is first placed in service. THE FOLLOWING ITEMS ARE NOT COVERED BY THE NOISE CONTROL SYSTEM LIMITED WARRANTY 1. Failures which arise as a result of misuse, alteration, or nonperformance of maintenance as specified in the Owner's Manual. 2. Replacing, removing, or modifying any portion of the NOISE CONTROL SYSTEM (consisting of the exhaust system and air intake/cleaner assembly) with parts not certified to be noise legal for street use. 3. Any motorcycle on which the odometer mileage has been changed so that the mileage cannot be determined. 4. TO THE FULLEST EXTENT ALLOWED BY LAW, NEITHER HARLEYDAVIDSON NOR ITS AUTHORIZED DEALERS SHALL BE LIABLE FOR LOSS OF TIME, INCONVENIENCE, LOSS OF MOTORCYCLE USE, COMMERCIAL LOSS OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Other Rights This limited warranty gives you specific legal rights, and you may have other rights which vary from state to state. Recommendations for Required Maintenance It is recommended that any noise system maintenance be performed by an authorized Harley Davidson dealer using genuine HarleyDavidson replacement parts. The maintenance, replacement or repair of the noise control system may be performed by any other qualified service outlet or individual. Nongenuine HarleyDavidson parts may be used only if such parts are certified to comply with U.S. Environmental Protection Agency Standards. Limited Emission Warranty 2016 HarleyDavidson Emission Control System Limited Warranty The following limited warranty applies to the emission control system, is in addition to the MOTORCYCLE LIMITED WARRANTY and NOISE CONTROL SYSTEM LIMITED WARRANTY, and applies only to HarleyDavidson motorcycles certified for sale, registered, and normally operated in the U.S. Refer to the CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT for additional warranty provisions applicable to California motorcycles. HarleyDavidson Motor Company warrants to the first owner and each subsequent owner that this vehicle is designed, built, and equipped so as to conform at the time of sale with applicable regulations under section 7521 of Title 42 of the United States Code, and that it is free from defects in materials and workmanship which would cause this motorcycle to fail to conform with applicable regulations for five (5) years from the initial retail purchase and delivery from an authorized HarleyDavidson dealer (or five (5) years from the date the motorcycle is first placed in service, if it is first placed in service as a "demonstrator" or "company" motorcycle prior to delivery), or 18,641 miles 30,000 kilometers , whichever occurs first. Any unexpired portion of this limited warranty will be transferred to subsequent owners, upon the resale of the motorcycle during the warranty period. THERE IS NO OTHER EXPRESS WARRANTY (OTHER THAN THE SEPARATE MOTORCYCLE AND NOISE LIMITED WARRANTIES) ON THE MOTORCYCLE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE IS LIMITED TO THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. The limited warranty period shall begin on the date the motorcycle is delivered to the first retail purchaser or, if the motorcycle is placed in service as a demonstrator or company motorcycle prior to sale at retail, on the date it is first placed in service. THE FOLLOWING ITEMS ARE NOT COVERED BY THE EMISSION CONTROL SYSTEM LIMITED WARRANTY 1. Failures which arise as a result of misuse, tampering, alterations, accident, acts of nature, or improper or inadequate maintenance as specified in the Owner's Manual. 2. Required maintenance services (as specified in the Owner's Manual) and the replacement of parts (such as spark plugs, fuel and oil filters, etc.) used in required maintenance. 3. Any motorcycle on which the odometer mileage has been changed so that the mileage cannot be determined. 4. TO THE FULLEST EXTENT ALLOWED BY LAW, NEITHER HARLEYDAVIDSON NOR ITS AUTHORIZED DEALERS SHALL BE LIABLE FOR LOSS OF TIME, INCONVENIENCE, TOWING OF THE VEHICLE, LOSS OF MOTORCYCLE USE, COMMERCIAL LOSS OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Items Covered by this Emission Warranty The emission control system warranty may cover the following parts if the defect is deemed to be emissionsrelated: Air cleaner assembly Cam shaft Spark plug Ignition coil Ignition wires Vapor valve Catalytic converter Crankcase breather MAP sensor TMAP sensor Intake air temperature sensor Throttle position sensor Fuel injectors Induction module or throttle body Engine temperature sensor Electronic control unit Regulator/fuel pump (for leaks and/or high and lowpressure failures) Fuel filter Oxygen sensors Fuel Tank (noncosmetic failures only) Leaks Fuel vapor separator Fuel cap If used on the above: hoses, clamps, fittings, tubing, sealing gaskets and mounting hardware. Detailed instructions for proper maintenance and use of this motorcycle, including the time and/or mileage intervals at which such maintenance is to be performed, may be found in this Owner's Manual under Service Records. Other Rights This limited warranty gives you specific legal rights, and you may have other rights which vary from state to state. Recommendations for Required Maintenance It is recommended that any emission system maintenance be performed by an authorized Harley Davidson dealer using genuine HarleyDavidson replacement parts. However the maintenance, replacement or repair of the emissions control system may be performed by any other qualified service outlet or individual. Nongenuine HarleyDavidson parts may be used only if such parts are certified to comply with U.S. Environmental Protection Agency Standards. California Emissions Control Warranty California Emissions Control Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and HarleyDavidson Motor Company are pleased to explain the emission control system warranty on your 2016 model year motorcycle. In California, new motor vehicles must be designed, built and equipped to meet the State's stringent antismog standards. HarleyDavidson Motor Company must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse, unapproved modification, neglect or improper maintenance of your motorcycle. Your emission control system may include parts such as the carburetor or fuelinjection system, the ignition system, catalytic converter, and engine computer. Also included may be hoses, connectors and other emissionrelated assemblies. Where a warrantable condition exists, within the warranty period noted below, your authorized HarleyDavidson dealer will repair your motorcycle at no cost to you including diagnosis, parts and labor. Manufacturer's Warranty Coverage For a period of use of five years or 18,641 miles 30,000 kilometers , whichever first occurs, beginning on the date the motorcycle is delivered to the ultimate purchaser or, if the motorcycle is placed in service as a demonstrator or company motorcycle prior to sale at retail, the date it is first placed in service. If any emission related part on your motorcycle is defective, the part will be repaired or replaced by HarleyDavidson Motor Company. This is your emission control system DEFECTS WARRANTY. Owner's Warranty Responsibilities As the motorcycle owner, you are responsible for the performance of the required maintenance listed in your Owner's Manual. HarleyDavidson recommends that you retain all receipts covering maintenance on your motorcycle, but HarleyDavidson cannot deny emissions warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. You are responsible for presenting your motorcycle to an authorized HarleyDavidson dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. As the motorcycle owner, you should also be aware that HarleyDavidson may deny you warranty coverage if your motorcycle or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. If you have any questions regarding your warranty rights and responsibilities, you should contact HarleyDavidson Customer Service Department at 18002582464 (U.S. only) or 1414343 4056, or the California Air Resources Board at 9528 Telstar Ave., El Monte, California 91731. Additional Warranty Terms The warranty period starts the date the motorcycle is delivered to the ultimate purchaser or, if the motorcycle is placed in service as a demonstrator or company motorcycle prior to sale at retail, the date it is first placed in service. The emission control system of each new HarleyDavidson motorcycle was designed, built and tested using only Genuine HarleyDavidson parts and with these parts the motorcycle is certified as being in conformity with California emission control regulations. We recommend that you take your motorcycle to an authorized HarleyDavidson dealer for repairs under this warranty. The dealer has factorytrained mechanics and genuine HarleyDavidson parts. However, in the case of an "emergency" (as defined below), you could have repairs performed at any available service establishment or by the owner, using any replacement part. An authorized HarleyDavidson dealer not being reasonably available, or a part not being available within a reasonable time period (not to exceed 30 days from the time the motorcycle is initially presented to a HarleyDavidson dealer for repair) constitutes an emergency. HarleyDavidson will reimburse the owner for such repairs, including diagnosis, only if it is established that the repairs are covered under this emission warranty. HarleyDavidson's parts reimbursement, however, will not exceed our suggested retail price for all warranted parts replaced and our labor reimbursement will be limited to our recommended time allowances for emission system repairs at the geographically appropriate hourly labor rate. To obtain reimbursement from HarleyDavidson for such emergency repairs, you must keep all failed parts and original receipts, so you can present them to an authorized HarleyDavidson dealer for inspection. HarleyDavidson recommends that you bring your motorcycle to an authorized dealer for inspection to ensure that the emergency repairs were done properly. Remember: Use of nonHarleyDavidson replacement parts may impair the effectiveness of the emission control system or otherwise damage your motorcycle. If other than genuine Harley Davidson parts are used for maintenance, replacement or repair of components affecting emission control, you should obtain written assurances that such nonHarleyDavidson parts are warranted by their manufacturer to be equal in quality to Genuine HarleyDavidson parts in both performance and durability. The use of nonHarleyDavidson replacement parts does not invalidate the existing warranty, if any, on other HarleyDavidson components unless the non HarleyDavidson parts cause damage to warranted parts or result in the creation of an emissions noncompliant motorcycle. However, HARLEYDAVIDSON ASSUMES NO LIABILITY UNDER THIS WARRANTY WITH RESPECT TO ANY PARTS WHICH ARE NOT GENUINE HARLEY DAVIDSON PARTS, unless HarleyDavidson parts cause damage to nongenuine Harley Davidson parts. What Is Covered by this Emission Warranty The emission control system warranty covers the following "warranted parts" only: Air cleaner assembly Cam shaft Spark plug Ignition coil Ignition wires Vapor valve Catalytic converter Crankcase breather MAP sensor TMAP sensor Intake air temperature sensor Throttle position sensor Fuel injectors Induction module or throttle body Engine temperature sensor Electronic control unit Regulator/fuel pump (for leaks and/or high and low pressure failures) Fuel filter Oxygen sensors Carbon canister Purge control valve Fuel Tank (noncosmetic failures only) Leaks Fuel vapor separator Fuel cap If used on the above: hoses, clamps, fittings, tubing, sealing gaskets and mounting hardware. What Is Not Covered by this Emission Warranty The emission control system warranty does not cover: Malfunctions in any "warranted parts" caused by any of the following: abuse, misuse, unapproved modification or alteration, tampering, disconnection, or improper or inadequate maintenance. The warranty also does not cover replacement of listed parts in the event that the vehicle has been rendered emissions noncompliant in the state of California through actions noted above. Damage resulting from accident, acts of nature or other events beyond the control of Harley Davidson. The repair or replacement of "warranted parts" which are scheduled for replacement prior to 18,641 mi 30,000 km , once these parts have been replaced at the first replacement interval as part of required maintenance services. Repairs and services performed by anyone other than an authorized HarleyDavidson Dealer (except in case of emergency as defined above). Loss of time, inconvenience, loss of use of the motorcycle, towing of the vehicle, or commercial loss and/or consequential damages. Repairs on any motorcycle of which odometer mileage has been changed so that mileage cannot be readily determined. Maintenance Scheduling Service Records Regular Service Intervals Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a) If you operate your motorcycle under adverse conditions (severe cold, extreme heat, very dusty environment, very bad roads, through standing water, etc.), you should perform the regular maintenance intervals more frequently to ensure the safe operation of your motorcycle. Failure to maintain your motorcycle could result in death or serious injury. (00094a) Regular maintenance must be performed at specified intervals to help keep your new Harley Davidson motorcycle operating at peak performance and keep your new motorcycle limited warranty in force. Your authorized HarleyDavidson dealer knows best how to service your motorcycle with factory approved methods and equipment assuring you of thorough and competent workmanship. Some maintenance items are scheduled at least once per year, even if the next mileage interval has not been reached. In severe riding conditions, some maintenance items need to be performed more frequently. Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models. NOTES: The use of parts and service procedures other than HarleyDavidson approved parts and service procedures may void the limited warranty. Any alterations to the emission system components, such as the intake and exhaust system, may be in violation of motor vehicle laws. Some countries, such as Brazil, may require all regular maintenance to be performed by an authorized HarleyDavidson dealer for your limited warranty to remain in effect. Check with your authorized HarleyDavidson dealer. Some countries, such as Brazil, require additional annual (or semiannual) regular maintenance steps to keep your limited warranty in effect and/or comply with vehicle regulations. Check with your authorized HarleyDavidson dealer and the motorcycle regulations in your country for local requirements. After completing the final service interval, repeat the service schedule starting at the 5000 mi 8000 km interval. Refer to Regular Service Intervals: 2016 HarleyDavidson Dyna Models. Whenever a vehicle is in for maintenance, always check for and complete open recalls and product programs. Whenever a vehicle is in for maintenance, always verify that the latest calibration is installed. Regular Service Intervals: 2016 HarleyDavidson Dyna Models ITEM 1000 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 NOTES SERVICED mi mi mi mi mi mi mi mi mi mi mi 1600 8000 16000 24000 32000 40000 48000 56000 64000 72000 80000 km km km km km km km km km km km Check X operation of electrical equipment and switches X X X X X X X X X X Check front X tire pressure, inspect tread X X X X X X X X X X 1 Check torque of front wheel spokes (if equipped) X X X 2, 3, 4 Inspect front X brake fluid sight glass X X 5 X X X X X X X X X X Check X torque on front brake reservoir cover screw X X X X X 1, 2, 6 Adjust steering head bearings X X X X X 2 X Lubricate steering head bearings X 2, 7 Check torque on front fork lower bracket pinch bolts X X X X X X 1, 2, 6 Check X X X X X X 1, 2, 6 torque on front fork: upper bracket pinch bolts Inspect windshield bushings (if applicable) Check, adjust and lubricate throttle controls except FXDLS X X X X X X X X X X X X X X X X 2 Check X upper and lower switch housing screw torque X X X X X 1, 2, 6 Check X clutch lever handlebar clamp screw torque X X X X X 1, 2, 6 Check X master cylinder handlebar clamp screw torque X X X X X 1, 2, 6 Inspect air cleaner, service as required Replace engine oil and filter X Replace primary chaincase lubricant X X X X X X X X X X X 4, 5 X X X X X X X X X X 1, 4 X 4 X X Replace X transmission lubricant Inspect brake system for leaks, X X X X X X X X X X X X X 4 X X 2, 5 contact or abrasion Inspect fuel X lines and fittings for leaks, contact or abrasion X Inspect X engine mounts and stabilizer links Inspect rear X brake fluid sight glass X X X X Check rear X brake reservoir cover screw torque Inspect brake pads and discs for wear X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 1, 2 X 2 X 5 X 1, 2, 6 X Check front X axle pinch bolt torque: FLD (right side) X X X X X 1, 2, 6 Check Front X axle cap fastener torque: all but FLD X X X X X 1, 2, 6 Check front X axle nut torque X X X X X 1, 2, 6 Check brake X master cylinder and caliper banjo bolt torque X X X X X 1, 2, 6 Check ABS X module (EHCU) banjo bolt torque X X X X X 1, 2, 6 Check torque of X X X X X 1, 2, 6 X ABS brake line flare nuts under lower fork bracket Inspect and X lubricate jiffy stand X X X X X X X X X X 2, 4 Check clutch adjustment X X X X X X X X X X X 2, 4 Check, adjust and lubricate brake and clutch controls X X X X X X X X X X X Check rear wheel spokes torque (if equipped) X X Check rear tire pressure, inspect tread X X X X X X X X Inspect and lubricate rear fork bearings X X X 2, 3, 4 X 1 X Inspect drive belt and sprockets, adjust belt X Check rear axle nut torque X Inspect X exhaust system for leaks, cracks, and loose or missing fasteners or exhaust shields Check rear exhaust X X X X X X X X X X X X X X X X X 2, 7 X X X X X X X X X X X X X 2 X 1, 2, 6 X 1, 4 X 1, 2, 6 bracket bolt torque at transmission Check rear X exhaust bracket locknut torque at transmission X X X X X 1, 2, 6 Check battery, terminal torque, and clean connections annually 1 Replace spark plugs 9 Rebuild front fork X Replace fuel filter element 2, 4, 10 Road test to X verify component and system functions NOTES: 2, 8 X X X X X X X X X X 1. Perform annually or at specified intervals, whichever comes first. 2. Should be performed by an authorized HarleyDavidson dealer, unless you have the proper tools, service data and are mechanically qualified. 3. Perform spoke tension check at the 1000 mi 1600 km , 5000 mi 8000 km , 20,000 mi 32,000 km services and every 15,000 mi 24,000 km interval thereafter. Not all vehicles are equipped with spoke wheels. Consult appropriate topic in service manual. 4. Perform maintenance more frequently in severe riding conditions (such as extreme temperatures, dusty environments, mountainous or rough roads, long storage conditions, short runs, heavy stop/go traffic or poor fuel quality). 5. Replace DOT 4 brake fluid and flush system every two years. 6. For torque instructions, see Shop Practices in the service manual. 7. Disassemble, lubricate and inspect every 30,000 mi 48,000 km . 8. Disassemble, inspect, rebuild forks and replace fork oil every 50,000 mi 80,000 km . 9. Replace spark plugs every two years or every 30,000 mi 48,000 km , whichever comes first. 10. Replace fuel filter element every 100,000 mi 160,000 km . Maintenance Records Maintain a record of all service. Refer to Owner's Maintenance Records. Owner's Maintenance Records SERVICE MILE INTERVAL DATE DEALER TECHNICIAN TECHNICIAN NUMBER NAME SIGNATURE 1,000 mi 1,600 km 5,000 mi 8,000 km 10,000 mi 16,000 km 15,000 mi 24,000 km 20,000 mi 32,000 km 25,000 mi 40,000 km 30,000 mi 48,000 km 35,000 mi 56,000 km 40,000 mi 64,000 km 45,000 mi 72,000 km 50,000 mi 80,000 km Service Literature Visit any HarleyDavidson dealer to purchase a service or parts manual for your motorcycle. Factory authorized manuals are the most complete and detailed source of information outside of your HarleyDavidson dealer. Refer to Service Literature: 2016 Dyna Models. Service Literature: 2016 Dyna Models DOCUMENT PART NUMBER Dyna Models Service Manual 9948116A Dyna Models Electrical Diagnostic Manual 9949616A Dyna Models Parts Catalog 9943916A Publication numbers listed are English language manuals. Other languages are available from a HarleyDavidson dealer. Glossary Acronyms and Measurement Symbols Acronyms and Measurement Symbols (AC) ITEM DEFINITION A Amperes ABS Antilock braking system AC Alternating current AGM Absorbed glass mat (battery) Ah Amperehour BAS Bank angle sensor BCM Body control module °C Celsius (Centigrade) CCA Cold cranking amps cm Centimeters cm3 Cubic centimeters (cc) CVO Custom vehicle operations Acronyms and Measurement Symbols (DF) ITEM DEFINITION DC Direct current DLC Data link connector DOM Domestic DTC Diagnostic trouble code ECM Electronic control module EHCU Electro hydraulic control unit EITMS Engine Idle Temperature Management System EHCU Electro hydraulic control unit ETC Electronic throttle control EVAP Evaporative emissions control system °F Fahrenheit fl oz Fluid ounce ft Feet ftlbs Foot pounds FTP Flash to pass Acronyms and Measurement Symbol (GZ) ITEM g DEFINITION Gram gal Gallon GAWR Gross axle weight rating GND Ground (electrical) GPS Global positioning system GVWR Gross vehicle weight rating HDSSS HarleyDavidson Smart Security System HCU Hydraulic control unit HDI HarleyDavidson International IGN Ignition light/key switch position in inch in3 Cubic inch inlbs Inch pounds kg Kilogram km Kilometer km/h Kilometers per hour kPa Kilopascal kW Kilowatt L Liter lb Pounds LED Light emitting diode mA Milliampere mi Mile mL Milliliter mm Millimeter mph Miles per hour ms Millisecond Nm Newtonmeter oz Ounce P&A Parts and Accessories PA Public address Part No. Part number PIN Personal identification number psi Pounds per square inch qt Quart rpm Revolutions per minute TPMS Tire pressure monitoring system USB Universal serial bus V Volt VAC Volts of alternating current VDC Volts of direct current VIN Vehicle identification number VR Voice recognition VR Voice recognition W Watt HD U.S.A., LLC Trademark Information Bar & Shield, Boom!, Cross Bones, Cruise Drive, CVO, Digital Tech, Digital Technician, Digital Technician II, Dyna, Electra Glide, Evolution, Fat Bob, Fat Boy, FortyEight, Glaze, Gloss, HD, H Dnet.com, Harley, HarleyDavidson, HD, Heritage Softail, Iron 883, Low Rider, Night Rod, Nightster, Night Train, Profile, Reflex, Revolution, Road Glide, Road King, Road Tech, Rocker, Screamin' Eagle, SeventyTwo, Softail, Sportster, Street Glide, Street Rod, Sun Ray, Sunwash, Super Glide, SuperLow, Supersmart, Switchback, SYN3, TechLink, TechLink II, TourPak, Tri Glide, Twin Cam 88, Twin Cam 88B, Twin Cam 96, Twin Cam 96B, Twin Cam 103, Twin Cam 103B, Twin Cam 110, Twin Cam 110B, TwinCooled, Ultra Classic, VRod, VRSC and Harley Davidson Genuine Motor Parts and Genuine Motor Accessories are among the trademarks of HD U.S.A., LLC. Product Registered Marks Apple, Alcantara S.p.A., Allen, Amp Multilock, Bluetooth, Brembo, City Navigator, Delphi, Deutsch, Dunlop, Dynojet, Fluke, G.E. Versilube, Garmin, Gunk, Hydroseal, Hylomar, iPhone, iPod, Kevlar, Lexan, Loctite, Lubriplate, Keps, K&N, Magnaflux, Marson ThreadSetter Tool Kit, MAXI fuse, Molex, Michelin, MPZ, Mulitilock, nano, NGK, Novus, Packard, Pirelli, Permatex, Philips, PJ1, Pozidriv, Road Tech, Robinair, S100, Sems, SiriusXM, Snapon, Teflon, Threadlocker, Torca, Torco, TORX, Tufoil, Tyco, Ultratorch, Velcro, XActo and XM Satellite Radio are among the trademarks of their respective owners.
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