PartsManual 5900205 Ferris IS5000Zseries1226andabove Parts Manual
User Manual: 5900205
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Parts Manual IS5000Z Series Zero-Turn Riding Mower S/N: 1226 & Above (Tractor) 1210 & Above (Mower) Models: 5901070 Description: 31.5HP Caterpillar Diesel (S/N: 1226 & above) (IS5000Z/C31D) 5901071 31.5HP Caterpillar Diesel (S/N: 1226 & above) (IS5000Z/C31DCE) 5901074 31.5HP Caterpillar Diesel w/ 61" Mower Deck (S/N: 1226 & above) (IS5000Z/C31D61CE) 5900201 61" Rear Discharge Mower Deck (S/N: 1210 & above) (5000/61R) 5900202 61" Rear Discharge Mower Deck (S/N: 1210 & above) (5000/61RCE) 5900203 72" Mower Deck (S/N: 1210 & above) (5000/72) 5900204 72" Rear Discharge Mower Deck (S/N: 1210 & above) (5000/72R) 5900205 72" Rear Discharge Mower Deck (S/N: 1210 & above) (5000/72RCE) Briggs and Stratton Yard Power Products Group 5375 North Main Street Munnsville, NY 13409 USA 800-933-6175 5023460 Revision 12 Rev. Date: 5/2007 TP 400-7168-12-5Z-F Table Of Contents MODEL COMPONENTS PAGE Main Frame & Front Suspension Group ............................................................................................................................. 4 Hood, Bumper & Shield Group ........................................................................................................................................... 6 Floor Pan, Brake Cover & Control Shields Group .............................................................................................................. 8 Seat Compartment Group .................................................................................................................................................. 10 Seat & Mount Group .......................................................................................................................................................... 12 Fuel Supply Hose & Tank Replacement Parts Group ........................................................................................................ 14 Fuel Tank & Mount Group .................................................................................................................................................. 16 Instrument & Control Panel Group ..................................................................................................................................... 18 Engine Accessories & Service Parts Group ....................................................................................................................... 20 Engine & Mount Group ....................................................................................................................................................... 24 PTO Clutch & Anchor Group .............................................................................................................................................. 26 Pump Mount & Drive Group ............................................................................................................................................... 28 Motion Control Group - Lower ............................................................................................................................................ 30 Motion Control Group - Upper ............................................................................................................................................ 32 Hydraulic Group ................................................................................................................................................................. 36 Parking Brake Group - Lower ............................................................................................................................................. 38 Parking Brake Group - Upper ............................................................................................................................................. 40 Rear Suspension Group ..................................................................................................................................................... 42 Deck Lift Group .................................................................................................................................................................. 44 Radiator Mount & Service Parts Group .............................................................................................................................. 48 Gearbox & Mount Group .................................................................................................................................................... 50 Wheels & Tires Group ........................................................................................................................................................ 52 Decals - Brand & Model ..................................................................................................................................................... 54 Decals - Safety & Operation - CE Models .......................................................................................................................... 56 Decals - Safety & Operation - North American Models ...................................................................................................... 58 Oil Cooler, Mount & Radiator Expansion Tank Group ........................................................................................................ 60 61" & 72" Mower Decks - Hanger Chains ........................................................................................................................... 62 61" Mower Deck - Deflector & Shield ................................................................................................................................. 64 61" Mower Deck - Housing, Covers, Spindles & Blades .................................................................................................... 66 61" Mower Deck - Pulleys, Belt & Idler Arm ....................................................................................................................... 68 61" Mower Deck - Rollers & Casters .................................................................................................................................. 70 72" Mower Deck - Deflector & Shield - Rear Discharge ..................................................................................................... 72 72" Mower Deck - Housing, Covers, Spindles & Blades .................................................................................................... 74 72" Mower Deck - Housing, Covers, Spindles & Blades - Rear Discharge ........................................................................ 76 72" Mower Deck - Belt, Pulleys & Idler Arm ....................................................................................................................... 78 72" Mower Deck - Rollers & Casters .................................................................................................................................. 80 61" & 72" Mower Decks - Rear Mount Bars ....................................................................................................................... 82 Electrical Schematics - (S/N: 1290 & below) ................................................................................................................... 84-89 Electrical Schematics - (S/N: 1291 & above) ................................................................................................................... 90-95 Torque Specification Chart ............................................................................................. Inside Back Cover Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 4 TP 400-7168-12-5Z-F Main Frame & Front Suspension Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 5061383B 5025284 5046093 5022039 5025265X28 5025093 5061400 5023343 5020095 5045769B 5022842 5025096 5025156 5025013X16 5022853 5047461 5025265X24 5021072 5020884 5061399 5025160 5025104 5021073 5025203X10 1 4 2 4 2 4 1 4 2 2 2 4 4 4 1 2 2 2 4 1 2 2 2 2 DESCRIPTION MAIN FRAME NUT, 3/4-16 Hex Nylon Lock SPACER, .75 x 1.50 x 1.00 BALL JOINT, 3/4-16 Male BOLT, 3/4-16 x 3-1/2 NUT, 3/4-16 Hex Jam SUSPENSION ARM ASSEMBLY - LH, Complete (Includes Ref Nos. 8 and 9) BUSHING, Flange (Qty. (2) per suspension arm) GREASE FITTING CASTER TIRE MOUNT SHOCK & SPRING ASSEMBLY NUT, 3/8-16 Hex Nylon Lock WASHER, 3/8" SAE BOLT, 3/8-16 x 2 SPANNER WRENCH SPACER, .75 x 1.00 x .25 BOLT, 3/4-16 x 3 GREASE SEAL BEARING, Tapered Roller SUSPENSION ARM ASSEMBLY - RH, Complete (Includes Ref Nos. 8 and 9) WASHER, 3/4" SAE NUT, 3/4-16 Hex Slotted CAP COTTER PIN, 1/8" X 1-1/4" Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 5 TP 400-7168-12-5Z-F Hood, Bumper & Shield Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 6 TP 400-7168-12-5Z-F Hood, Bumper & Shield Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 5061433B 5047555B 5025299X6 5047552B 5025011X6 5025155 5048348B 5025057 5045784B 5047578B 5025018X12 5047581B 5025098 5025013X20 5025156 5044992 5025305 5025096 5025013X10 5025011X8 5022308 5025127 5025013X8 5025128 5047545B 5048349B 5047587B 5021029 5025391 5048627B 5025010X6 5025154 5022665 5048557B 5021030 5021077 5050926X17 5050926X3 1 1 6 1 4 12 1 4 1 1 2 1 2 2 8 2 2 2 4 8 4 4 10 12 1 1 2 2 6 1 4 4 4 2 2 2 3 1 DESCRIPTION RADIATOR SHROUD HOOD SCREW, Allen Head, 1/4-20 x 3/4 REAR HOOD SUPPORT BOLT, 5/16-18 x 3/4 WASHER, 5/16" SAE FLYWHEEL GUARD-RH (Export models only) NUT, 5/16-18 Hex Nylon Lock REAR SHIELD BUMPER BOLT, 1/2-20 x 1-1/2 SKID SHIELD NUT, 1/2-20 Hex Nylon Lock BOLT, 3/8-16 x 2-1/2 WASHER, 3/8" SAE SPACER, .38 x .50 x 1.56 WASHER, 3/8 x 1-3/4 NUT, 3/8-16 Hex Nylon Lock BOLT, 3/8-16 x 1-1/4 BOLT, 5/16-18 x 1 BODY CLIP, 5/16-18 NUT, 5/16-18 Hex Small Serrated Flange BOLT, 3/8-16 x 1 NUT, 3/8-16 Hex Serrated Flange DEBRIS SHIELD FLYWHEEL GUARD-LH (Export models only) SUPPORT PLATE TIE WRAP, 11" NUT, 1/4-20 Hex Nylock Flange MOUNT, Water Separator BOLT, 1/4-20 x 3/4 WASHER, 1/4" SAE BODY CLIP, 1/4-20 SIDE BAFFLE TIE WRAP, 5-1/2" GROMMET, 1/2" WIPER SEAL, 17" WIPER SEAL, 3" Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 7 TP 400-7168-12-5Z-F Floor Pan, Brake Cover & Control Shields Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 8 TP 400-7168-12-5Z-F Floor Pan, Brake Cover & Control Shields Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 5025013X8 5025156 5047548B 5025128 5047549B 5022308 5025340 5041600 5022816 5025057 5101010 5045333B 5044873 5021877 5025011X6 5025155 5047285B 61547 61548 8 8 1 8 1 2 2 2 2 2 2 1 1 2 2 2 1 1 1 DESCRIPTION BOLT, 3/8-16 x 1 WASHER, 3/8" SAE SHIELD - RH NUT, 3/8-16 Hex Serrated Flange SHIELD - LH BODY CLIP, 5/16-18 SHOULDER BOLT, 3/8 x 5/8 SLEEVE GROMMET NUT, 5/16-18 Hex Nylon Lock SAFETY WALK FLOOR PAN SAFETY WALK RUBBER PAD BOLT, 5/16-18 x 3/4 WASHER, 5/16" SAE HOLD DOWN (Export models only) BRAKE COVER PANEL ASSEMBLY (Includes decal) BRAKE COVER PANEL ASSEMBLY, Export Model (Includes decal) Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 9 TP 400-7168-12-5Z-F Seat Compartment Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 10 TP 400-7168-12-5Z-F Seat Compartment Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 5022596 5022595 5025010X6 5025169 5025154 5047635B 5025011X6 5025155 5025127 5046061B 5025013X18 5025156 5025096 5025126 5022594 5021397 2 1 1 4 2 2 1 4 4 4 2 4 4 4 2 1 3 DESCRIPTION BATTERY HOLDDOWN BOLT BATTERY HOLDDOWN BATTERY, 12V (BCI58, 500 CCA) BOLT, 1/4-20 x 3/4 WASHER, 1/4" Lock WASHER, 1/4" SAE OIL FILTER MOUNT BOLT, 5/16-18 x 3/4 WASHER, 5/16" SAE NUT, 5/16-18 Hex Small Serrated Flange HOLD DOWN PLATE BOLT, 3/8-16 x 2-1/4 WASHER, 3/8" SAE NUT, 3/8-16 Hex Nylon Lock NUT, 1/4-20 Hex Serrated Flange ALARM GROMMET, 1-1/4" Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 11 TP 400-7168-12-5Z-F Seat & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 12 TP 400-7168-12-5Z-F Seat & Mount Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 5022955 5022955X1 5022955X2 5022955X3 5022955X4 5020930X3 5047744B 5046470 5020047 5025013X32 5025057 5025096 5025013X48 5025156 5046586 5022798 5025326 5022094 5025270 25029 5022612 5100652 1 1 1 2 2 1 1 1 1 2 6 3 1 1 1 1 1 1 2 2 2 1 DESCRIPTION SEAT, Deluxe, Gray, Complete (Includes Ref No. 2 - 6) CUSHION, Bottom Cover CUSHION, Back Cover ARM REST SET (Includes Ref No. 5) ARM REST PADS SEAT ADJUSTER RAILS (set of 2) SEAT MOUNT SEAT STOP ROD COLLAR, 5/16" Set BOLT, 3/8-16 x 4 NUT, 5/16-18 Hex Nylon Lock NUT, 3/8-16 Hex Nylon Lock BOLT, 3/8-16 x 6 WASHER, 3/8" SAE SPACER, .38 X .50 X 5.06 SPRING, Compression WASHER, 3/8 x 2 SWITCH, Plunger, NO/NC SCREW, #10-24 x 1 NUT, #10-24 Hex RUBBER BUMPER SPRING, EXTENSION, 4" SEAT ADJUSTMENT (Not shown.) Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 13 TP 400-7168-12-5Z-F Fuel Supply Hose & Tank Replacement Parts Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 14 TP 400-7168-12-5Z-F Fuel Supply Hose & Tank Replacement Parts Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 5023060 1726400 5022922 5050919X36 5022920 5050919X34 5050831X20 5020835 1674231 5023061 5022708 5022926 5022926X1 5022926X2 5022926X3 5050831X48 5025013X12 5025156 5025096 50919-63 5023069 5050925X26 5023068 2 5 9 2 1 1 2 3 2 1 2 1 1 1 1 1 2 2 2 1 2 1 1 DESCRIPTION VALVE, Fuel Shut-Off GROMMET CLAMP, #4 Hose HOSE, 36" FITTING, TEE, 3/8" Hose HOSE, 34" 1/4" Fuel Line, 20" Long CLAMP, Hose ELBOW FITTING ELBOW FITTING FITTING, 1/4" NPT, 90 Deg. FILTER/WATER SEPARATOR ASSEMBLY, Complete (Includes Ref No. 13 - 15) FUEL FILTER O-RING SEAL BOWL 1/4" Fuel Line, 48" Long BOLT, 3/8-16 x 1-1/2 WASHER, 3/8" SAE NUT, 3/8-16 Hex Nylon Lock HOSE, 63" HOSE CLAMP HOSE, 26" CONNECTOR FITTING Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 15 TP 400-7168-12-5Z-F Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 16 TP 400-7168-12-5Z-F Fuel Tank & Mount Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 5049120 5049121 5022915 5025139 5025155 5025011X8 5048527B 5025011X6 5025170 5047993B 1 1 2 8 20 8 2 12 12 2 DESCRIPTION FUEL TANK, IS5000Z, LH FUEL TANK, IS5000Z, RH FUEL TANK CAP, DIESEL (Yellow center, non-vented) NUT, 5/16-18 Hex Large Serrated Flange WASHER, 5/16" SAE BOLT, 5/16-18 x 1 FUEL TANK MOUNT BOLT, 5/16-18 x 3/4 WASHER, 5/16" Lock GUARD, Tank Valve Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 17 TP 400-7168-12-5Z-F Instrument & Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 18 TP 400-7168-12-5Z-F Instrument & Control Panel Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5049178A 5025179X6 5022883X4 5022180 5022883X1 5022883X2 5022883X3 5025299X4 5048475 5046392 5025271 5046360 5046360X1 5022917 5022917X1 5049177A 5100996 5022387 5022483 5046473 1 2 1 1 1 1 1 8 1 1 2 1 1 1 1 1 1 1 1 1 DESCRIPTION CONTROL PANEL-RH SCREW, #10-24 x 3/4 INDICATOR, Glow Plug SWITCH, PTO SWITCH, Ignition, Complete (Includes Ref No. 3 & 4) KEY, Ignition COVER PLATE SCREW, Allen Head, 1/4-20 x 1/2 THROTTLE STOP PLATE (CE models only) CABLE, Throttle Control, 47-1/2" NUT, #10-24 Hex Nylon Lock HANDLE, Throttle Control, Complete (with knob) KNOB FUEL GAUGE GROMMET CONTROL PANEL-LH HOURMETER, Digital GAUGE, Voltmeter GAUGE, Water Temperature GAUGE, Warning, Oil/Temp Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 19 TP 400-7168-12-5Z-F Engine Accessories & Service Parts Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 20 TP 400-7168-12-5Z-F Engine Accessories & Service Parts Group REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 PART NO. 5022883X33 5022883X45 5022591 5022883X44 5022883X29 5022883X46 5022883X31 5022883X32 5022883X30 5022883X7 5022883X8 5022883X6 5047650 5025179X6 5025169 5025248 5022901 5047392 5025271 5022883X11 5022883X20 5022883X19B 5022883X19C 5047306 5025011X10 5025170 5025155 5022883X21 5022883X22 5025128 5025011X8 5048600B 5025013X14 5100058 5023126 5022308 5025127 5025237 5022883X36 5022883X9 5022883X10 QTY. 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 2 1 1 1 1 1 1 1 1 8 12 18 1 1 2 2 1 2 1 1 1 2 4 1 1 1 DESCRIPTION AIR INLET HOSE AIR CLEANER INDICATOR PRE-CLEANER AIR CLEANER BRACKET AIR CLEANER ASSEMBLY, Complete (Includes Ref No. 2, 4, 6 - 9) AIR CLEANER HOUSING ASSEMBLY AIR CLEANER ELEMENT AIR CLEANER DUST VALVE AIR CLEANER COVER OIL FILL CAP OIL FILL O-RING SEAL OIL FILL EXTENSION BARREL CLAMP SCREW, #10-24 x 3/4 WASHER, 1/4" Lock BOLT, M6 x 10MM CLAMP THROTTLE BRACKET NUT, #10-24 Hex Nylon Lock OIL FILTER DIPSTICK FUEL FILTER ASSEMBLY, Complete (Includes 5022883X19C) FILTER ELEMENT STUB SHAFT & FLYWHEEL PLATE ASSEMBLY BOLT, 5/16-18 x 1-1/4 WASHER, 5/16" Lock WASHER, 5/16" SAE OIL PAN PLUG WASHER, Oil Pan Plug NUT, 3/8-16 Hex Serrated Flange BOLT, 5/16-18 x 1 MUFFLER SUPPORT BOLT, 3/8-16 x 1-3/4 MUFFLER WIRE GUARD (Export models only) BODY CLIP, 5/16-18 NUT, 5/16-18 Hex Small Serrated Flange BOLT, M8 x 25MM GASKET, Exhaust Manifold FUEL SOLENOID (Not an illustrated part) WASHER, Fuel Solenoid (Not an illustrated part) Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 21 TP 400-7168-12-5Z-F Engine Accessories & Service Parts Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 22 TP 400-7168-12-5Z-F Engine Accessories & Service Parts Group REF NO. PART NO. QTY. 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 5022883X12 5022883X14 5022883X15 5022883X16 5022883X17 5022883X18 5022883X23 5022883X24 5022883X25 5022883X26 5022883X27 5022883X28 5022883X38 5022883X39 5022883X40 5022883X41 5022883X42 5022883X43 5022883X47 5022883X48 5022883X49 5022883X50 5022883X54 5022883X55 5022883X56 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 3 3 3 3 4 1 1 DESCRIPTION WATER PUMP (Not an illustrated part) WATER HOSE-UPPER (Not an illustrated part) WATER HOSE-LOWER (Not an illustrated part) GASKET, Water Pump (Not an illustrated part) THERMOSTAT (Not an illustrated part) GASKET, Thermostat (Not an illustrated part) STARTER MOTOR (Not an illustrated part) ALTERNATOR (Not an illustrated part) BELT (Not an illustrated part) FUEL PUMP (Not an illustrated part) GASKET, Fuel Pump (Not an illustrated part) GLOW PLUG (Not an illustrated part) RADIATOR (Not an illustrated part) SWITCH, Oil Pressure (Not an illustrated part) SWITCH, Water Temperature (Not an illustrated part) STARTER SOLENOID (Not an illustrated part) SEAL, Rear Main (Not an illustrated part) SEAL, Front Main (Not an illustrated part) INJECTOR ASSEMBLY (Not an illustrated part) WASHER, 4-HOLE (Not an illustrated part) WASHER, SEALING (Not an illustrated part) WASHER, CRUSH (Not an illustrated part) CLAMP, RADIATOR HOSE (Not an illustrated part) GASKETS, VALVE COVER (Not an illustrated part) PARTS MANUAL, ENGINE (Not an illustrated part) Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 23 TP 400-7168-12-5Z-F Engine & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 24 TP 400-7168-12-5Z-F Engine & Mount Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5022883 5025013X20 5025156 5047364B 25357 5025013X8 5022896 5044959 5025013X24 5047381 5022897 5047360B 5025155 5025249 5025171 5025333 5047380 5025096 5025128 5047365B 1 2 5 1 4 4 2 2 1 4 1 1 2 2 2 2 1 3 4 1 DESCRIPTION ENGINE, Caterpillar 31.5 HP Diesel BOLT, 3/8-16 x 2-1/2 WASHER, 3/8" SAE MOTOR MOUNT - RH BOLT, M14 x 30MM BOLT, 3/8-16 x 1 ISO MOUNT, Front SPACER, .38 x .50 x 1.00 BOLT, 3/8-16 x 3 WASHER, 3/8 x 2-1/2 ISO MOUNT, Rear (2 piece) MOTOR MOUNT - Upper WASHER, 5/16" SAE BOLT, M8 x 20MM WASHER, 3/8" Lock BOLT, M10 x 30MM SPACER, .38 x .62 x 1.62 NUT, 3/8-16 Hex Nylon Lock NUT, 3/8-16 Hex Serrated Flange MOTOR MOUNT - LH Footnotes - See your local Caterpillar engine dealer for parts & service. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 25 TP 400-7168-12-5Z-F PTO Clutch & Anchor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 26 TP 400-7168-12-5Z-F PTO Clutch & Anchor Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 5025011X8 5047563B 5021030 5025127 5025045 5025155 5044617 5043636 5050407X2 5022575 5045473 5045475 5022884 5025013X24 5025156 5022797 5025128 1608395 5025100 5046916 5022250 5020095 5046565B 5045305 5025158 5025056 5025321 5025096 5 1 1 2 3 2 3 1 1 1 1 1 1 1 4 1 2 1 1 1 2 1 1 1 1 1 1 1 DESCRIPTION BOLT, 5/16-18 x 1 CLUTCH ANCHOR TIE WRAP, 5-1/2" NUT, 5/16-18 Hex Small Serrated Flange NUT, 5/16-24, Hex Nylon Lock WASHER, 5/16" SAE WASHER, Clutch Anchor CLUTCH ANCHOR PAD KEY, 1/4 SQ. X 3 BELT, Clutch Drive (set of 2) CRANKSHAFT BOLT, 7/16 x 1-1/2 SPACER, .45 x 1.88 x .38 PTO CLUTCH BOLT, 3/8-16 x 3 WASHER, 3/8" SAE PULLEY, Idler NUT, 3/8-16 Hex Serrated Flange SPRING, Extension NUT, 3/8-16 Hex Side Lock SPACER, .51 x 1.75 x .75 BUSHING, Flange GREASE FITTING CLUTCH DRIVE IDLER ARM PIVOT SLEEVE, Long WASHER, 1/2" SAE NUT, 1/2-13 Hex Nylon Lock SCREW HOOK, 3/8-16 x 4-1/4 NUT, 3/8-16 Hex Nylon Lock Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 27 TP 400-7168-12-5Z-F Pump Mount & Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 28 TP 400-7168-12-5Z-F Pump Mount & Drive Group REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART NO. 5025098 5044913 5047361B 5025018X14 5022382 5022383 5023254 5025010X8 5022899 5050404X4 5022314 5025017X40 5022847 5025158 5050857X3P25 5025301 5025013X36 5042142B 5044933 5025305 5025100 5025156 5047199 5022373 5022157 5046574B 5045135 5045475 5025013X24 5025056 5025013X8 5025128 5025096 QTY. 4 4 1 4 2 2 2 4 1 1 1 1 1 1 1 1 1 1 2 1 1 8 1 1 2 1 1 1 1 1 6 6 1 DESCRIPTION NUT, 1/2-20 Hex Nylon Lock WASHER, Frame Retaining PUMP MOUNT PLATE BOLT, 1/2-20 x 1-3/4 PULLEY, Pump Drive HUB, Taper Lock KEY, 5MM SQ. x 25MM w/ Round Ends BOLT, 1/4-20 x 1 PULLEY, Pump Drive KEY, 5/16 SQ. X 1-1/4 BELT, Pump Drive (set of 2) BOLT, 1/2-13 x 5 SPRING, Extension, Swivel End WASHER, 1/2" SAE HOSE, 3-1/4 NUT, 1/2-13 Hex Jam BOLT, 3/8-16 x 4-1/2 SPRING ANCHOR SPACER, .39 x .75 x .38 WASHER, 3/8 x 1-3/4 NUT, 3/8-16 Hex Side Lock WASHER, 3/8" SAE SPACER, .38 x .50 x .75 PULLEY, Idler, Flat BUSHING, Brass PUMP DRIVE IDLER ARM SPACER, .39 X 1.00 X 2.55 SPACER, .45 x 1.88 x .38 BOLT, 3/8-16 x 3 NUT, 1/2-13 Hex Nylon Lock BOLT, 3/8-16 x 1 NUT, 3/8-16 Hex Serrated Flange NUT, 3/8-16 Hex Nylon Lock Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 29 TP 400-7168-12-5Z-F Motion Control Group - Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 30 TP 400-7168-12-5Z-F Motion Control Group - Lower REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 5046393B 5025035 5047589 25317 5025013X16 5025156 5022392 5025126 5044933 5045863 5025010X14 5025096 2 2 2 2 2 2 2 2 2 2 2 2 DESCRIPTION CONTROL ROD NUT, 3/8-24 Hex LINK, Neutral Adjust NUT, 3/8-24 Hex, LH BOLT, 3/8-16 x 2 WASHER, 3/8" SAE BALL JOINT, 3/8-24 LH, Female NUT, 1/4-20 Hex Serrated Flange SPACER, .39 x .75 x .38 CONTROL ARM BOLT, 1/4-20 x 1-3/4 NUT, 3/8-16 Hex Nylon Lock Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 31 TP 400-7168-12-5Z-F Motion Control Group - Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 32 TP 400-7168-12-5Z-F Motion Control Group - Upper REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 5047410B 5047411B 5022068 5025011X6 5047137 5047401B 5022645 5025155 5025139 5025045 5025033 5025211 5020979 5025213X8 5025127 5025055X10 5025013X14 5047375B 5047374B 5025096 5021098 5025013X8 5025128 5022912 5025013X20 5025165 5047408 5025013X18 5046393B 5025035 5025156 5021124 5021499 5025013X10 5025055X16 5048531B 5021379 5025270 5022438 25029 5047004 1 1 2 6 2 1 2 6 6 2 2 2 2 2 6 2 6 1 1 14 2 2 4 2 2 4 2 2 2 2 4 2 2 4 4 2 2 4 2 4 2 DESCRIPTION CONTROL HANDLE - LH CONTROL HANDLE - RH (Not Shown) GRIP, Foam BOLT, 5/16-18 x 3/4 REVERSE RETURN BOLT NEUTRAL RETURN PLATE SPRING, Compression WASHER, 5/16" SAE NUT, 5/16-18 Hex Large Serrated Flange NUT, 5/16-24, Hex Nylon Lock NUT, 5/16-24 Hex HAIRPIN CLIP CLEVIS, 5/16-24, Plastic CLEVIS PIN, 5/16 x 1 NUT, 5/16-18 Hex Small Serrated Flange BOLT, 5/16-18 x 1-1/4 TFL BOLT, 3/8-16 x 1-3/4 MOTION CONTROL SHAFT - LH MOTION CONTROL SHAFT - RH (Not Shown) NUT, 3/8-16 Hex Nylon Lock BEARING, Flange BOLT, 3/8-16 x 1 NUT, 3/8-16 Hex Serrated Flange DAMPENER BOLT, 3/8-16 x 2-1/2 WASHER, 3/8" Fender SPACER, .39 x .75 x .50 BOLT, 3/8-16 x 2-1/4 CONTROL ROD NUT, 3/8-24 Hex WASHER, 3/8" SAE BALL JOINT, 3/8-24 Male BEARING, Flange BOLT, 3/8-16 x 1-1/4 BOLT, 5/16-18 x 2 TFL NEUTRAL LOCK PLATE GROMMET, 7/8" SCREW, #10-24 x 1 SWITCH, Plunger, NO/NO NUT, #10-24 Hex CONTROL LEVER BASE Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 33 TP 400-7168-12-5Z-F Motion Control Group - Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 34 TP 400-7168-12-5Z-F Motion Control Group - Upper REF NO. PART NO. QTY. 42 43 5025170 5025011X6 4 4 DESCRIPTION WASHER, 5/16" Lock BOLT, 5/16-18 x 3/4 Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 35 TP 400-7168-12-5Z-F Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 36 TP 400-7168-12-5Z-F Hydraulic Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 5022437 5045872 5022601 5048573 5022377 5022604 5048574 5048576 5048575 5047612 5020986 5021356 5021357 5022602 5047611 5047610 5022368 5022042X2 5022042X3 5022914 5022599 5022375 5022376 5025203X16 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 4 4 1 1 2 DESCRIPTION CAP, Reservoir HYDRAULIC OIL RESERVOIR FITTING, NPT - JIC #8 HOSE ASSEMBLY (24") OIL COOLER FITTING, TEE, JIC #8 HOSE ASSEMBLY (13-1/2") HOSE ASSEMBLY (25") HOSE ASSEMBLY (29") HOSE ASSEMBLY (10") PLUG, 1/2" NPT FILTER HEAD FILTER FITTING, TEE, JIC #8, NPT HOSE ASSEMBLY (24") HOSE ASSEMBLY (40") HYDRAULIC WHEEL MOTOR, Complete (Includes Ref No. 18 & 19) KEY NUT, CASTLE, 1-20 HYDRAULIC HOSE ASSEMBLY FITTING, O-Ring, 90 Deg. HYDRAULIC PUMP - LH HYDRAULIC PUMP - RH PIN, COTTER, 1/8" X 2" Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 37 TP 400-7168-12-5Z-F Parking Brake Group - Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 38 TP 400-7168-12-5Z-F Parking Brake Group - Lower REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 5025013X18 5025156 5047125 5041930 5025096 5025045 5025155 5022361 5047382B 5023324 5049388B 5049389B 5023320 5025164 5025033 5025213X8 5023323 5025203X10 25400 5023300 5023299 5049391A 5025128 2 6 2 2 2 2 2 2 2 2 1 1 2 2 2 2 2 2 4 2 2 2 4 DESCRIPTION BOLT, 3/8-16 x 2-1/4 WASHER, 3/8" SAE SPACER, .39 x 1.00 x .88 SPACER, .38 x .50 x .27 NUT, 3/8-16 Hex Nylon Lock NUT, 5/16-24, Hex Nylon Lock WASHER, 5/16" SAE SPRING, Compression LINK, Brake Lock CABLE, Brake BRACKET, Cable Mount-LH BRACKET, Cable Mount-RH (Not Shown) SPRING, Compression WASHER, 5/16" Fender NUT, 5/16-24 Hex CLEVIS PIN, 5/16 x 1 CLEVIS, Steel, 5/16-24 COTTER PIN, 1/8" X 1-1/4" SHOULDER BOLT, 1/2" x 2-3/4" BRAKE HUB BRAKE CALIPER BRAKE CALIPER MOUNT NUT, 3/8-16 Hex Serrated Flange Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 39 TP 400-7168-12-5Z-F Parking Brake Group - Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 40 TP 400-7168-12-5Z-F Parking Brake Group - Upper REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1722302 5045619B 5025095 5025011X8 5025127 5045616B 5025010X14 5025128 5025013X6 5021098 5045610B 5045618B 5025010X6 5025154 5025058X14 5045621B 5025126 5022182 1 1 2 2 2 1 2 6 4 2 1 1 2 2 1 1 2 2 DESCRIPTION GRIP BRAKE HANDLE NUT, 1/4-20 Hex Nylon Lock BOLT, 5/16-18 x 1 NUT, 5/16-18 Hex Small Serrated Flange BRAKE HANDLE MOUNT BOLT, 1/4-20 x 1-3/4 NUT, 3/8-16 Hex Serrated Flange BOLT, 3/8-16 x 3/4 BEARING, Flange BRAKE HANDLE SHAFT BRAKE LINKAGE PIVOT BOLT, 1/4-20 x 3/4 WASHER, 1/4" SAE BOLT, 3/8-16 x 1-3/4 TFL SWITCH MOUNT BRACKET NUT, 1/4-20 Hex Serrated Flange SWITCH, Plunger, Snap-In, NO/NC Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 41 TP 400-7168-12-5Z-F Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 42 TP 400-7168-12-5Z-F Rear Suspension Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 5025298 5025301 5025056 5025394 5043815 5025165 5025013X22 5022912 5025013X16 5045904 5045898 5061181 5045601B 5045602B 5045588B 5025018X24 5025018X20 5046059B 5025017X52 5025017X60 5025098 5061178 5025294 2 2 12 4 2 8 2 2 2 2 2 2 1 1 2 4 4 2 2 2 8 4 8 DESCRIPTION SET SCREW, Square Head, 1/2-13 x 3 NUT, 1/2-13 Hex Jam NUT, 1/2-13 Hex Nylon Lock NUT, 3/8-16 Hex Nylock Flange SPACER, .39 x 1.00 x .75 WASHER, 3/8" Fender BOLT, 3/8-16 x 2-3/4 DAMPENER BOLT, 3/8-16 x 2 SPRING COMPRESSION PLATE SPRING RETAINER SPRING, Compression SPRING SADDLE-LH SPRING SADDLE-RH (Not Shown) WHEEL MOTOR MOUNT BOLT, 1/2-20 x 3 BOLT, 1/2-20 x 2-1/2 SPACER PLATE BOLT, 1/2-13 x 6-1/2 BOLT, 1/2-13 x 7-1/2 NUT, 1/2-20 Hex Nylon Lock CAST A-ARM BOLT, Allen Head, 1/2-13 x 3 Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 43 TP 400-7168-12-5Z-F Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 44 TP 400-7168-12-5Z-F Deck Lift Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 5061232B 5025158 5025210 5045058B 5022044 5025010X6 5020639 5025126 5023241 5025096 5022097 5044987B 5061307B 5044992 5025013X22 5023082 5044993 5025013X10 5025018X24 5044994B 5025098 5025282 5025392 5061355B 5025034 5025011X8 5025516 5021253 5023343 5020095 5061354 5061353 5025056 5022434 5047027 5061358B 5061357B 5049777 5025158 5025017X32 - 1 2 1 1 1 1 1 2 1 10 1 1 1 4 4 1 1 4 2 2 2 1 2 2 4 2 4 4 4 6 1 1 6 8 4 2 2 2 4 4 8 DESCRIPTION DECK LIFT LOCK WASHER, 1/2" SAE HAIRPIN CLIP DECK LIFT PEDAL PIN, Clevis, 1/2 x 2-1/2 BOLT, 1/4-20 x 3/4 SPRING, Extension NUT, 1/4-20 Hex Serrated Flange COLLAR, Split, 1/2 NUT, 3/8-16 Hex Nylon Lock CAP ARM, Deck Lift Pivot DECK HEIGHT PLATE SPACER, .38 x .50 x 1.56 BOLT, 3/8-16 x 2-3/4 PIN, 1/2 x 3-1/2 w/ Lanyard LIFT PIVOT BOLT BOLT, 3/8-16 x 1-1/4 BOLT, 1/2-20 x 3 DECK LIFT LINK NUT, 1/2-20 Hex Nylon Lock NUT, 5/8-11 Hex Jam Nylon Lock NUT, 5/16-18 Hex Nylock Flange EYEBOLT ANCHOR NUT, 3/8-16 Hex BOLT, 5/16-18 x 1 PIN, Roll, 3/16 x 1-1/2 SHIM BUSHING, Flange GREASE FITTING LIFT FRAME ASSEMBLY - LH, Complete (Includes Ref No. 27) LIFT FRAME ASSEMBLY - RH, Complete (Includes Ref No. 27, Not Shown) NUT, 1/2-13 Hex Nylon Lock BALL JOINT, 1/2-20 Male SPACER, .51 X .75 X .56 DECK LIFT PIVOT - LH DECK LIFT PIVOT - RH (Not Shown) SPACER, .52 x 1.00 x 1.00 WASHER, 1/2" SAE BOLT, 1/2-13 x 4 NUT, 1/2-20 Hex Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 45 TP 400-7168-12-5Z-F Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 46 TP 400-7168-12-5Z-F Deck Lift Group REF NO. PART NO. QTY. 42 43 44 45 46 47 48 49 50 51 52 53 5061350 5043607 5061349 5021811 5023392 25017-18 5025013X16 5025156 5061227 5061224B 5025326 5061348B 2 2 2 2 2 2 2 2 2 2 2 1 DESCRIPTION DECK LIFT ROD - OUTER SPACER, .50 x 1.00 x 2.00 DECK LIFT ROD - INNER EYEBOLT, 3/8" x 8" DECK LIFT SPRING BOLT, 1/2-13 x 2-1/4 BOLT, 3/8-16 x 2 WASHER, 3/8" SAE DECK PIVOT BUSHING SPRING LINK WASHER, 3/8 x 2 DECK LIFT SHAFT & MOUNT ASSEMBLY Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 47 TP 400-7168-12-5Z-F Radiator Mount & Service Parts Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 48 TP 400-7168-12-5Z-F Radiator Mount & Service Parts Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 5023129 5023150 5023127 5048534B 5023128 5023158 5023134 5025057 5025155 5048578B 5025249 5025170 5025337 5025011X6 5048579B 5023130 5023135 5023131 5025305 5025096 5048503B 25197 5025383 5025382 5022308 5048565B 5048563 5048564B 5025011X8 5023151 5048533B 5061419 1 1 1 1 1 20 1 4 7 1 2 3 2 1 1 1 1 2 2 2 1 8 4 4 2 1 1 1 5 1 1 1 DESCRIPTION SCREEN PRESSURE CAP RADIATOR SCREEN BRACKET-RH FAN SHROUD BOLT, Flange Head, 5/16-18 x 1/2 FINGER GUARD-RH NUT, 5/16-18 Hex Nylon Lock WASHER, 5/16" SAE RADIATOR MOUNT PLATE BOLT, M8 x 20MM WASHER, 5/16" Lock WASHER, 5/16" USS BOLT, 5/16-18 x 3/4 RADIATOR MOUNT BRACKET ISO-MOUNT, Top FINGER GUARD-LH ISO-MOUNT, Bottom (2 piece) WASHER, 3/8 x 1-3/4 NUT, 3/8-16 Hex Nylon Lock RADIATOR MOUNT WASHER, 1/2" USS BOLT, M14 x 25MM BOLT, M14 x 35MM BODY CLIP, 5/16-18 RETAINING PLATE LOWER SEAL RETAINING PLATE, Outer BOLT, 5/16-18 x 1 PETCOCK VALVE SCREEN BRACKET-LH OVERFLOW HOSE Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 49 TP 400-7168-12-5Z-F Gearbox & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 50 TP 400-7168-12-5Z-F Gearbox & Mount Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 5022378 5046349B 5022908 5100039 5025010X8 5020819 5022794 5025038 5044913 25324-16 5025334 5025011X8 5025170 5025155 1 2 1 2 4 2 1 3 3 3 1 8 8 8 DESCRIPTION GEARBOX GEARBOX MOUNT BRACKET PULLEY, Gearbox Input KEY, 1/4 SQ. X 1 BOLT, 1/4-20 x 1 BUSHING, Tapered Hub PULLEY, Spindle NUT, 1/2-13 Hex WASHER, Frame Retaining CARRIAGE BOLT, 1/2-13 x 2 CARRIAGE BOLT, 1/2-13 x 7 BOLT, 5/16-18 x 1 WASHER, 5/16" Lock WASHER, 5/16" SAE Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 51 TP 400-7168-12-5Z-F Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 52 TP 400-7168-12-5Z-F Wheels & Tires Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 5023136 5022577 5023136X1 5022631SX2 5022631SX3 5047103 5025017X72 5025056 5023363 5023152X1 5023364 5022215 2 2 2 4 4 4 2 2 2 2 2 10 DESCRIPTION WHEEL & TIRE ASSEMBLY, 13 x 6.5 x 6, Complete (Includes Ref No. 2 - 5) TIRE, Front, 13 x 6.5 x 6 WHEEL ASSEMBLY, for 13 x 6.5 x 6 Tires, Complete (Includes Ref No. 4 & 5) BEARING, Taper Roller (2 per tire) GREASE SEAL (2 per tire) ADAPTER, Caster Wheel (2 per tire) BOLT, 1/2-13 x 9 NUT, 1/2-13 Hex Nylon Lock WHEEL & TIRE ASSEMBLY, 26 x 12 x 12, Complete (Includes Ref No. 10 & 11) TIRE, Rear, 26 x 12 x 12 WHEEL ASSEMBLY, 12 x 8.5 WHEEL LUG, 1/2 x 1-5/8 Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 53 TP 400-7168-12-5Z-F Decals - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 54 TP 400-7168-12-5Z-F Decals - Brand & Model REF NO. 1 2 3 4 5 6 7 PART NO. 5022227 5022556 5022239 5022555 5022929 5022813 5022814 QTY. 1 1 1 1 2 1 1 DESCRIPTION DECAL, Ferris Logo, 6-3/8" DECAL, Ferris Logo, 5" DECAL, First w/ Independent Suspension DECAL, IS Independent Suspension DECAL, CAT Diesel Power DECAL, 61" DECAL, 72" Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 55 TP 400-7168-12-5Z-F Decals - Safety & Operation - CE Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 56 TP 400-7168-12-5Z-F Decals - Safety & Operation - CE Models REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 5049200 5061108 5061217 5061042 1720389 5061246 1725941 1704473 5047696 5022063 5045923 5047554 5021036 QTY. 1 1 1 3 2 2 1 1 1 1 1 1 2 DESCRIPTION DECAL, Control Panel DECAL, Main, CE DECAL, Danger, Open Flame DECAL, Warning, Hand In Belt (Two on deck, one under rear belt guard) DECAL, Warning, Mower DECAL, Pinch Point, CE DECAL, CZT Hydro Release DECAL, Hot Surface DECAL, Priming Instructions DECAL, Deck Height DECAL, Oil Reservoir DECAL, Fuse Location DECAL, Grease Daily Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 57 TP 400-7168-12-5Z-F Decals - Safety & Operation - North American Models NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901070 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 58 TP 400-7168-12-5Z-F Decals - Safety & Operation - North American Models REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 5049200 5061106 5049658 5020337 5061245 1704277 1704276 5047696 5022063 5045923 5047554 5021036 QTY. 1 1 1 2 2 1 1 1 1 1 1 2 DESCRIPTION DECAL, Control Panel DECAL, Main DECAL, Danger DECAL, Warning DECAL, Pinch Point DECAL, Danger (Chute In Place) DECAL, Danger (Hand Under Deck) DECAL, Priming Instructions DECAL, Deck Height DECAL, Oil Reservoir DECAL, Fuse Location DECAL, Grease Daily Footnotes The above parts group applies to the following Mfg. Nos.: 5901070 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 59 TP 400-7168-12-5Z-F Oil Cooler, Mount & Radiator Expansion Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 60 TP 400-7168-12-5Z-F Oil Cooler, Mount & Radiator Expansion Tank Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5025011X8 5025155 5048577B 48582 5020835 5022883X34 5022883X35 5025010X8 5025154 5025095 5025139 5022308 5048580B 5025299X4 5048581B 5020602 5022319 5025126 5022377 5048562B 5 5 2 1 1 1 1 2 2 3 4 2 1 5 1 2 1 4 1 1 DESCRIPTION BOLT, 5/16-18 x 1 WASHER, 5/16" SAE OIL COOLER PIVOT PLATE OVERFLOW HOSE CLAMP, Hose EXPANSION TANK, Complete (Includes Ref No. 7) CAP BOLT, 1/4-20 x 1 WASHER, 1/4" SAE NUT, 1/4-20 Hex Nylon Lock NUT, 5/16-18 Hex Large Serrated Flange BODY CLIP, 5/16-18 COOLER PIVOT ANCHOR SCREW, Allen Head, 1/4-20 x 1/2 COOLER LOCK BRACKET COLLAR, 1" Split KNOB NUT, 1/4-20 Hex Serrated Flange OIL COOLER OIL COOLER MOUNT Footnotes The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 61 TP 400-7168-12-5Z-F 61" & 72" Mower Decks - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900203 (S/N: 1210 & above) (5000/72) 5900204 (S/N: 1210 & above) (5000/72R) 5900205 (S/N: 1210 & above) (5000/72RC 5900201 (S/N: 1210 & above) (5000/61R) 5900202 (S/N: 1210 & above) (5000/61RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 62 TP 400-7168-12-5Z-F 61" & 72" Mower Decks - Hanger Chains REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 5025096 5025084 5025156 5050878X3 5025013X14 5025128 5045026 5025038 5025158 5025056 5050878X5 4 4 12 2 6 4 2 2 4 2 2 DESCRIPTION NUT, 3/8-16 Hex Nylon Lock NUT, 3/8-16 Hex Jam WASHER, 3/8" SAE CHAIN, 3 LINKS BOLT, 3/8-16 x 1-3/4 NUT, 3/8-16 Hex Serrated Flange FRONT DECK HANGER NUT, 1/2-13 Hex WASHER, 1/2" SAE NUT, 1/2-13 Hex Nylon Lock CHAIN, 5 LINKS Footnotes The above parts group applies to the following Mfg. Nos.: 5900203 (S/N: 1210 & above) (5000/72) 5900204 (S/N: 1210 & above) (5000/72R) 5900205 (S/N: 1210 & above) (5000/72RC 5900201 (S/N: 1210 & above) (5000/61R) 5900202 (S/N: 1210 & above) (5000/61RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 63 TP 400-7168-12-5Z-F 61" Mower Deck - Deflector & Shield NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900201 (S/N: 1210 & above) (5000/61R) 5900202 (S/N: 1210 & above) (5000/61RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 64 TP 400-7168-12-5Z-F 61" Mower Deck - Deflector & Shield REF NO. PART NO. QTY. 1 2 3 4 5 6 7 5025057 5048418B 5025011X8 5025145X8 5048244B 5048243 5048245B 11 1 7 4 1 1 1 DESCRIPTION NUT, 5/16-18 Hex Nylon Lock SHIELD BOLT, 5/16-18 x 1 CARRIAGE BOLT, 5/16-18 x 1 DEFECTOR MOUNT RUBBER DEFLECTOR RETAINING PLATE Footnotes The above parts group applies to the following Mfg. Nos.: 5900201 (S/N: 1210 & above) (5000/61R) 5900202 (S/N: 1210 & above) (5000/61RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 65 TP 400-7168-12-5Z-F 61" Mower Deck - Housing, Covers, Spindles & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900201 (S/N: 1210 & above) (5000/61R) 5900202 (S/N: 1210 & above) (5000/61RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 66 TP 400-7168-12-5Z-F 61" Mower Deck - Housing, Covers, Spindles & Blades REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 5300066 5061157B 5061156B 5022308 5025155 5025011X6 5025394 5049438 5025390X10 5020842 5023272 5025477 5025320X14 5023156 5047408 5025392 5061412B 5061413B 5061411B 1 1 1 6 6 6 18 3 18 3 3 3 3 12 8 12 1 1 1 DESCRIPTION DECK SHELL W/DECALS, 61" REAR DISCHARGE (Includes safety decals.) DECK SHIELD - RH DECK SHIELD - LH BODY CLIP, 5/16-18 WASHER, 5/16" SAE BOLT, 5/16-18 x 3/4 NUT, 3/8-16 Hex Nylock Flange SPINDLE ASSEMBLY, Complete BOLT, Flange Head, 3/8-16 x 1-1/4 MOWER BLADE, 21" MOWER BLADE, SAND, 21" (Applies to CE model only) WASHER, 5/8" GRADE 8, YZ BOLT, 5/8-11 x 1-3/4 BOLT, Flange Head, 5/16-18 x 1-1/4 (Applies to CE model only) SPACER, .39 x .75 x .50 (Applies to CE model only) NUT, 5/16-18 Hex Nylock Flange (Applies to CE model only) BLOWOUT BAFFLE - LH (Applies to CE model only) BAFFLE REINFORCEMENT (Applies to CE model only) BLOWOUT BAFFLE - RH (Applies to CE model only) Footnotes The above parts group applies to the following Mfg. Nos.: 5900201 (S/N: 1210 & above) (5000/61R) 5900202 (S/N: 1210 & above) (5000/61RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 67 TP 400-7168-12-5Z-F 61" Mower Deck - Pulleys, Belt & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900201 (S/N: 1210 & above) (5000/61R) 5900202 (S/N: 1210 & above) (5000/61RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 68 TP 400-7168-12-5Z-F 61" Mower Deck - Pulleys, Belt & Idler Arm REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 5023123 5025017X36 5025150 5045022 5021541 5020095 5045019B 5025018X24 5025098 5025158 5021976 5045023 5023340 5025096 5025128 5025056 5022800 5025018X28 5025058X14 5045024B 5020815 5022726 5020819 5025010X8 1 1 2 1 2 1 1 1 2 4 4 2 1 1 1 1 1 3 1 3 3 3 3 6 DESCRIPTION BELT BOLT, 1/2-13 x 4-1/2 WASHER, 1/2" USS SPACER, .52 x 1.00 x 3.50 BUSHING, Flange GREASE FITTING IDLER ARM BOLT, 1/2-20 x 3 NUT, 1/2-20 Hex Nylon Lock WASHER, 1/2" SAE PULLEY, Idler SPACER, .52 x 1.00 x .44 SPRING, Extension, Swivel End NUT, 3/8-16 Hex Nylon Lock NUT, 3/8-16 Hex Serrated Flange NUT, 1/2-13 Hex Nylon Lock HOLE PLUG BOLT, 1/2-20 x 3-1/2 BOLT, 3/8-16 x 1-3/4 TFL IDLER PULLEY MOUNT PULLEY, Spindle KEY, 1/4 SQ. X 1-1/2 BUSHING, Tapered Hub BOLT, 1/4-20 x 1 Footnotes The above parts group applies to the following Mfg. Nos.: 5900201 (S/N: 1210 & above) (5000/61R) 5900202 (S/N: 1210 & above) (5000/61RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 69 TP 400-7168-12-5Z-F 61" Mower Deck - Rollers & Casters NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900201 (S/N: 1210 & above) (5000/61R) 5900202 (S/N: 1210 & above) (5000/61RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 70 TP 400-7168-12-5Z-F 61" Mower Deck - Rollers & Casters REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 5020785 5041655B 5025155 5025011X8 5025139 5025128 5025013X8 5048537B 5048536B 5025013X36 5045992 1716353 5046446 5025096 1 1 1 1 1 4 4 1 1 2 2 2 2 2 DESCRIPTION ROLLER PIN, Roller Mount WASHER, 5/16" SAE BOLT, 5/16-18 x 1 NUT, 5/16-18 Hex Large Serrated Flange NUT, 3/8-16 Hex Serrated Flange BOLT, 3/8-16 x 1 CASTER MOUNT-LH CASTER MOUNT-RH BOLT, 3/8-16 x 4-1/2 SPACER, .39 x .63 x 2.56 GAUGE WHEEL SPACER, .39 x 1.00 x .79 NUT, 3/8-16 Hex Nylon Lock Footnotes The above parts group applies to the following Mfg. Nos.: 5900201 (S/N: 1210 & above) (5000/61R) 5900202 (S/N: 1210 & above) (5000/61RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 71 TP 400-7168-12-5Z-F 72" Mower Deck - Deflector & Shield - Rear Discharge NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900204 (S/N: 1210 & above) (5000/72R) 5900205 (S/N: 1210 & above) (5000/72RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 72 TP 400-7168-12-5Z-F 72" Mower Deck - Deflector & Shield - Rear Discharge REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 5025145X6 5048418B 5025057 5025011X8 5048469B 5025155 5025170 5048470 5048471B 3 1 9 9 1 3 3 1 1 DESCRIPTION CARRIAGE BOLT, 5/16-18 x 3/4 SHIELD NUT, 5/16-18 Hex Nylon Lock BOLT, 5/16-18 x 1 DEFLECTOR MOUNT WASHER, 5/16" SAE WASHER, 5/16" Lock RUBBER DEFLECTOR RETAINING PLATE Footnotes The above parts group applies to the following Mfg. Nos.: 5900204 (S/N: 1210 & above) (5000/72R) 5900205 (S/N: 1210 & above) (5000/72RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 73 TP 400-7168-12-5Z-F 72" Mower Deck - Housing, Covers, Spindles & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900203 (S/N: 1210 & above) (5000/72) © Copyright 2007 Briggs and Stratton. All Rights Reserved. 74 TP 400-7168-12-5Z-F 72" Mower Deck - Housing, Covers, Spindles & Blades REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 5061288 5025394 5061293B 5402403 5061290B 5025013X10 5025045 5061300 5025392 5025411 5061213B 5061214B 5300062 5022308 5025155 5025011X6 5025394 5049438 5025390X10 5022476 5025477 5025320X14 1 3 1 1 1 3 2 1 13 1 1 1 1 6 6 6 18 3 18 3 3 3 DESCRIPTION RUBBER CHUTE ASSEMBLY, Complete (Includes Ref No. 2 - 6) NUT, 3/8-16 Hex Nylock Flange CHUTE FRAME RUBBER CHUTE CHUTE SUPPORT BOLT, 3/8-16 x 1-1/4 NUT, 5/16-24, Hex Nylon Lock CHUTE MOUNT ROD NUT, 5/16-18 Hex Nylock Flange BOLT, Flange Head, 5/16-18 x 3/4 SPINDLE COVER - RH SPINDLE COVER - LH DECK SHELL W/DECALS, 72" SIDE DISCHARGE (Includes safety decals.) BODY CLIP, 5/16-18 WASHER, 5/16" SAE BOLT, 5/16-18 x 3/4 NUT, 3/8-16 Hex Nylock Flange SPINDLE ASSEMBLY, Complete BOLT, Flange Head, 3/8-16 x 1-1/4 MOWER BLADE, 25" WASHER, 5/8" GRADE 8, YZ BOLT, 5/8-11 x 1-3/4 Footnotes The above parts group applies to the following Mfg. Nos.: 5900203 (S/N: 1210 & above) (5000/72) © Copyright 2007 Briggs and Stratton. All Rights Reserved. 75 TP 400-7168-12-5Z-F 72" Mower Deck - Housing, Covers, Spindles & Blades - Rear Discharge NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900204 (S/N: 1210 & above) (5000/72R) 5900205 (S/N: 1210 & above) (5000/72RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 76 TP 400-7168-12-5Z-F 72" Mower Deck - Housing, Covers, Spindles & Blades - Rear Discharge REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 5300068 5061213B 5061214B 5022308 5025155 5025011X6 5025394 5049438 5025390X10 5022476 5023273 5025477 5025320X14 5023156 5047408 5025392 5061409B 5061413B 5061408B 1 1 1 6 6 6 18 3 18 3 3 3 3 12 8 12 1 1 1 DESCRIPTION DECK SHELL W/DECALS, 72 RD (Includes safety decals.) SPINDLE COVER - RH SPINDLE COVER - LH BODY CLIP, 5/16-18 WASHER, 5/16" SAE BOLT, 5/16-18 x 3/4 NUT, 3/8-16 Hex Nylock Flange SPINDLE ASSEMBLY, Complete BOLT, Flange Head, 3/8-16 x 1-1/4 MOWER BLADE, 25" MOWER BLADE, SAND, 25" (Applies to CE model only) WASHER, 5/8" GRADE 8, YZ BOLT, 5/8-11 x 1-3/4 BOLT, Flange Head, 5/16-18 x 1-1/4 (Applies to CE model only) SPACER, .39 x .75 x .50 (Applies to CE model only) NUT, 5/16-18 Hex Nylock Flange (Applies to CE model only) BLOWOUT BAFFLE - LH (Applies to CE model only) BAFFLE REINFORCEMENT (Applies to CE model only) BLOWOUT BAFFLE - RH (Applies to CE model only) Footnotes The above parts group applies to the following Mfg. Nos.: 5900204 (S/N: 1210 & above) (5000/72R) 5900205 (S/N: 1210 & above) (5000/72RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 77 TP 400-7168-12-5Z-F 72" Mower Deck - Belt, Pulleys & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900203 (S/N: 1210 & above) (5000/72) 5900204 (S/N: 1210 & above) (5000/72R) 5900205 (S/N: 1210 & above) (5000/72RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 78 TP 400-7168-12-5Z-F 72" Mower Deck - Belt, Pulleys & Idler Arm REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 5022439 5025017X36 5025150 5045022 5021541 5020095 5045019B 5025018X24 5025098 5025158 5021976 5045023 5023340 5025096 5025128 5025056 5025058X14 5025018X28 5045024B 5022794 5022726 5020819 5025010X8 1 1 2 1 2 1 1 1 2 4 4 2 1 1 1 1 1 3 3 3 3 3 6 DESCRIPTION BELT BOLT, 1/2-13 x 4-1/2 WASHER, 1/2" USS SPACER, .52 x 1.00 x 3.50 BUSHING, Flange GREASE FITTING IDLER ARM BOLT, 1/2-20 x 3 NUT, 1/2-20 Hex Nylon Lock WASHER, 1/2" SAE PULLEY, Idler SPACER, .52 x 1.00 x .44 SPRING, Extension, Swivel End NUT, 3/8-16 Hex Nylon Lock NUT, 3/8-16 Hex Serrated Flange NUT, 1/2-13 Hex Nylon Lock BOLT, 3/8-16 x 1-3/4 TFL BOLT, 1/2-20 x 3-1/2 IDLER PULLEY MOUNT PULLEY, Spindle KEY, 1/4 SQ. X 1-1/2 BUSHING, Tapered Hub BOLT, 1/4-20 x 1 Footnotes The above parts group applies to the following Mfg. Nos.: 5900203 (S/N: 1210 & above) (5000/72) 5900204 (S/N: 1210 & above) (5000/72R) 5900205 (S/N: 1210 & above) (5000/72RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 79 TP 400-7168-12-5Z-F 72" Mower Deck - Rollers & Casters NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900203 (S/N: 1210 & above) (5000/72) 5900204 (S/N: 1210 & above) (5000/72R) 5900205 (S/N: 1210 & above) (5000/72RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 80 TP 400-7168-12-5Z-F 72" Mower Deck - Rollers & Casters REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 5020785 5041655B 5025156 5025013X8 5025128 5020655 5041476 5021541 5046965B 5020095 5025013X6 5022098 5045034B 5045188B 5022060 5025011X6 5025127 5025292 1 1 1 1 5 2 6 4 2 2 4 2 2 2 2 2 2 2 DESCRIPTION ROLLER PIN, Roller Mount WASHER, 3/8" SAE BOLT, 3/8-16 x 1 NUT, 3/8-16 Hex Serrated Flange PIN, Lynch SPACER, 1.02 x 1.56 x .50 BUSHING, Flange CASTER MOUNT ARM GREASE FITTING BOLT, 3/8-16 x 3/4 CAP, Plastic CASTER ROLLER PIN CASTER YOKE ROLLER, Caster BOLT, 5/16-18 x 3/4 NUT, 5/16-18 Hex Small Serrated Flange WASHER, 5/16" GD9 Footnotes The above parts group applies to the following Mfg. Nos.: 5900203 (S/N: 1210 & above) (5000/72) 5900204 (S/N: 1210 & above) (5000/72R) 5900205 (S/N: 1210 & above) (5000/72RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 81 TP 400-7168-12-5Z-F 61" & 72" Mower Decks - Rear Mount Bars NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 5900203 (S/N: 1210 & above) (5000/72) 5900204 (S/N: 1210 & above) (5000/72R) 5900205 (S/N: 1210 & above) (5000/72RC 5900201 (S/N: 1210 & above) (5000/61R) 5900202 (S/N: 1210 & above) (5000/61RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 82 TP 400-7168-12-5Z-F 61" & 72" Mower Decks - Rear Mount Bars REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 5045009 5020095 5025093 5025265X24 5022111 5022039 5025160 5025284 5025096 5045037B 5025013X10 5025156 5023344 2 2 2 2 4 2 2 2 2 2 2 4 8 DESCRIPTION DECK PUSHER BAR, Complete (Includes Ref No. 13) GREASE FITTING NUT, 3/4-16 Hex Jam BOLT, 3/4-16 x 3 ROD END SEAL BALL JOINT, 3/4-16 Male WASHER, 3/4" SAE NUT, 3/4-16 Hex Nylon Lock NUT, 3/8-16 Hex Nylon Lock PUSHER BAR MOUNT PIN BOLT, 3/8-16 x 1-1/4 WASHER, 3/8" SAE BUSHING (Qty. (4) per pusher bar) Footnotes The above parts group applies to the following Mfg. Nos.: 5900203 (S/N: 1210 & above) (5000/72) 5900204 (S/N: 1210 & above) (5000/72R) 5900205 (S/N: 1210 & above) (5000/72RC 5900201 (S/N: 1210 & above) (5000/61R) 5900202 (S/N: 1210 & above) (5000/61RC © Copyright 2007 Briggs and Stratton. All Rights Reserved. 83 TP 400-7168-12-5Z-F Electrical Schematic - Charging Circuit 168escc0 (S/N: 1290 & below) The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 84 TP 400-7168-12-5Z-F Electrical Schematic - Cranking Circuit 168escr0 (S/N: 1290 & below) The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 85 TP 400-7168-12-5Z-F Electrical Schematic - Operator Presence/Safety Circuit 168esci0 (S/N: 1290 & below) The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 86 TP 400-7168-12-5Z-F Electrical Schematic - PTO & Hourmeter Circuit 168escp0 (S/N: 1290 & below) The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 87 TP 400-7168-12-5Z-F Electrical Schematic - Gauges & Alarm Circuit 168escg0 (S/N: 1290 & below) The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 88 TP 400-7168-12-5Z-F Electrical Schematic - Glow Plug Heat Circuit 168esch0 (S/N: 1290 & below) The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 89 TP 400-7168-12-5Z-F Electrical Schematic - Charging Circuit 168escc1 (S/N: 1291 & above) The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 90 TP 400-7168-12-5Z-F Electrical Schematic - Cranking Circuit 168escr1 (S/N: 1291 & above) The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 91 TP 400-7168-12-5Z-F Electrical Schematic - Operator Presence/Safety Circuit 168esci1 (S/N: 1291 & above) The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 92 TP 400-7168-12-5Z-F Electrical Schematic - PTO & Hourmeter Circuit 168escp1 (S/N: 1291 & above) The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 93 TP 400-7168-12-5Z-F Electrical Schematic - Gauges & Alarm Circuit 168escg1 (S/N: 1291 & above) The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 94 TP 400-7168-12-5Z-F Electrical Schematic - Glow Plug Heat Circuit 168esch1 (S/N: 1291 & above) The above parts group applies to the following Mfg. Nos.: 5901071 (S/N: 1226 & above) (IS5000Z/C3 5901070 (S/N: 1226 & above) (IS5000Z/C3 5901074 (S/N: 1226 & above) (IS5000Z/C3 © Copyright 2007 Briggs and Stratton. All Rights Reserved. 95 TP 400-7168-12-5Z-F Hardware Identification & Torque Specifications Common Hardware Types Torque Specification Chart Hex Head Capscrew FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Washer Hardware Grade Lockwasher Carriage Bolt No Marks SAE Grade 2 Hex Nut Size Of Hardware Standard Hardware Sizing 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-12 When a washer or nut is identified as 1/2”, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2 - 16 x 2”, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 Nut, 1/2” 1/2 Inside Diameter 3/4 1 1/4 1/2 3/4 Screw, 1/2 x 2 2 1/4 Body Diameter in/lbs ft/lbs 19 20 27 31 66 76 11 12 20 23 30 35 50 55 65 75 90 100 160 180 140 155 220 240 Nm. 2.1 2.3 3.1 3.5 7.6 8.6 15.0 16.3 27.2 31.3 40.8 47.6 68.0 74.8 88.4 102.0 122.4 136 217.6 244.8 190.4 210.8 299.2 326.4 SAE Grade 5 in/lbs ft/lbs 30 31 43 49 8 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 400 440 580 640 SAE Grade 8 Nm. in/lbs ft/lbs Nm. 3.4 3.5 4.9 5.5 10.9 13.6 23.1 25.8 40.8 47.6 68.0 74.8 102.0 122.4 149.6 163.2 204.0 244.8 353.6 408.0 544.0 598.4 788.8 870.4 41 43 60 68 12 14 25 27 45 50 70 80 110 120 150 170 220 240 386 420 600 660 900 1,000 4.6 4.9 6.8 7.7 16.3 19.0 34.0 34.0 61.2 68.0 95.2 108.8 149.6 163.2 204.0 231.2 299.2 326.4 525.0 571.2 816.0 897.6 1,244.0 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 1/2 Body Length 3/4 3 1/4 1/2 3/4 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 1/4” Bolt or Nut Wrench—7/16” 5/16” Bolt or Nut Wrench—1/2” 3/8” Bolt or Nut Wrench—9/16” 7/16 DIA. 7/16” Bolt or Nut Wrench (Bolt)—5/8” Wrench (Nut)—11/16” 1/2 DIA. 1/2” Bolt or Nut Wrench—3/4” Parts Manual IS5000Z Series Zero-Turn Riding Mower S/N: 1226 & Above (Tractor) 1210 & Above (Mower) IT IS THE POLICY OF FERRIS INDUSTRIES TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED Briggs and Stratton Yard Power Products Group 5375 North Main Street Munnsville, NY 13409 USA 800-933-6175 www.ferrisindustries.com © Copyright 2007 Briggs and Stratton Corporation All Rights Reserved. Printed In USA.
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