1000 Series Grid Interchange Guide

User Manual: GridInterchangeGuide

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The Lovejoy 1000 Series Grid Coupling
Fully Interchangeable
with the industry standard
With readily available full assemblies and

Benefits of Lovejoy Grid Couplings:

interchangeable components, Lovejoy's new

✔ Interchangeable with industry
standard hubs and grid springs –
all the way up to size 1200!

line of grid couplings gives you the ability to
avoid lengthy shutdowns. Our grid couplings

✔ Clearance fit hubs available in sizes

combine high-torque, high-horsepower operation with vibration, shock and misalignment

1020-1090 have two set screws standard

✔ The tooth profile of the grid hub is shot
blasted for added strength and longer life

capabilities not provided by other metallic coupling types. Ten standard model sizes feature

✔ Puller holes are standard for interference
fit hubs, sizes 1100 through 1200

an advanced design with high-tensile alloy grids
that reduce vibration by as much as 30 percent.
Our larger grid couplings meet the demands
of tough applications like crushers, conveyors,
and pulverizers commonly found in aggregate

✔ Cover fasteners are available in either
metric or imperial sizes

✔ Grease packets are included with cover
sets through size 1090

✔ Standard hubs accommodating

industries.

Taper-Lock bushings are standard
®

Interchange Chart
Horizontal — Split Cover
Lovejoy®
Falk®
Morse/Browning® Dodge® Kop-Flex®
Size
Steelflex®
Grid-Flex®
Grid-Lign® Kop-Grid®
1020
1020T10
GF2020H
1020T10
1020H
1030
1030T10
GF2030H
1030T10
1030H
1040
1040T10
GF2040H
1040T10
1040H
1050
1050T10
GF2050H
1050T10
1050H
1060
1060T10
GF2060H
1060T10
1060H
1070
1070T10
GF2070H
1070T10
1070H
1080
1080T10
GF2080H
1080T10
1080H
1090
1090T10
GF2090H
1090T10
1090H
1100
1100T10
GF2100H
1100T10
1100H
1110
1110T10
GF2110H
1110T10
1110H
1120
1120T10
GF2120H
1120T10
1120H
1130
1130T10
GF2130H
1130T10
1130H
1140
1140T10
GF2140H
1140T10
1140H
1150
1150T10
1160
1160T10
1170
1170T10
1180
1180T10
1190
1190T10
1200
1200T10

Vertical — Split Cover
Falk®
Morse/Browning® Dodge® Kop-Flex®
Steelflex®
Grid-Flex®
Grid-Lign® Kop-Grid®
1020T20
GF2020V
1020T20
1020V
1030T20
GF2030V
1030T20
1030V
1040T20
GF2040V
1040T20
1040V
1050T20
GF2050V
1050T20
1050V
1060T20
GF2060V
1060T20
1060V
1070T20
GF2070V
1070T20
1070V
1080T20
GF2080V
1080T20
1080V
1090T20
GF2090V
1090T20
1090V
1100T20
GF2100V
1100T20
1100V
1110T20
GF2110V
1110T20
1110V
1120T20
GF2120V
1120T20
1120V
1130T20
GF2130V
1130T20
1130V
1140T20
GF2140V
1140T20
1140V

Larger Sizes Give You Greater Options
Vertical Style

Horizontal Style

Horizontal Style

1000 Series Grid Couplings

Maximum
Torque
Size

in-lbs

Min

Max

OD

OAL

G

Length
Thru
Bore
LTB

HD

L

SL

T

1020

422

0.500

1.125

4.00

3.88

0.13

1.88

1.56

2.63

0.50

#8-32

4.2

1030

1,200

0.500

1.375

4.38

3.88

0.13

1.88

1.94

2.69

0.31

#8-32

5.7

7.610

1040

2,000

0.500

1.625

4.63

4.13

0.13

2.00

2.25

2.75

0.44

#10-24

7.4

11.190

1050

3,500

0.500

1.875

5.44

4.88

0.13

2.38

2.63

3.13

0.62

#10-24

12.0

24.850

1060

5,500

0.750

2.125

5.94

5.13

0.13

2.50

3.00

3.63

0.44

#10-24

16.0

40.660

1070

8,000

0.750

2.500

6.38

6.13

0.13

3.00

3.44

3.75

0.88

1/4-20

23.0

63.180

1080

16,500

1.000

3.000

7.63

7.13

0.13

3.50

4.13

4.56

0.94

1/4-20

39.0

154.000

1090

30,000

1.000

3.500

8.38

7.88

0.13

3.88

4.88

4.81

1.03

5/16-18

1100

50,500

1.625

4.000

9.88

9.69

0.19

4.75

5.59

6.13

Bore

Outer
Dia

Overall
Length

Gap

Hub
Dia

Length

Set Screw
Location
Size

Weight
lbs
Solid

Moment
of Inertia
WR2 lb-in2
Solid
4.830

56.0

269.000

93.0

609.000

1110

75,000

1.625

4.500

10.63

10.19

0.19

5.00

6.31

6.36

120.0

923.000

1120

110,000

2.375

5.000

12.13

12.00

0.25

5.88

7.06

7.55

179.0

1,755.000

1130

160,000

2.625

6.000

13.63

13.00

0.25

6.38

8.56

7.69

266.0

3,375.000

1140

230,000

2.625

7.000

15.13

14.75

0.25

7.25

10.00

7.92

392.0

6,306.000

1150

320,000

3.000

8.000

17.84

14.64

0.25

7.20

10.60

8.42

523.0

1160

457,000

4.188

9.000

19.74

15.83

0.25

7.80

12.00

10.43

720.0

1170

600,000

4.188

10.000

22.30

17.24

0.25

8.50

14.00

11.85

1,022.5

1180

830,000

5.125

11.000

24.80

19.04

0.25

9.40

15.50

12.24

1,341.7

1190

1,100,000

6.000

12.000

26.60

20.64

0.25

10.20

17.20

12.80

1,710.0

1200

1,500,000

6.000

13.000

29.80

22.24

0.25

11.00

19.60

14.00

2,331.0

Notes:

1. Maximum bores are less than shown above when an Interference Fit and Set Screw are required, refer to Lovejoy Application Engineering.
Sizes 1020 through 1090 are Clearance Fit with 2 Set Screws at 90º. Sizes 1100 and larger are an Interference Fit with no Set Screw.
2. Based on application data, larger bores may be possible - contact Lovejoy Application Engineering.

Vertical Style
Bore

1000 Series Grid Couplings
Outer Overall Gap Length
Dia
Length
Thru
Bore
OD
OAL
G
LTB

Hub
Dia

Flange Length
Dia

Flange
Length

Max

Set Screw
Location
Size

Moment
of Inertia
WR2 lb-in2
Solid
5.320

Size

Min

Max

HD

FD

L

FL

R

SL

T

Weight
lbs
Solid

1020

0.500

1.125

4.38

3.88

0.13

1.88

1.56

2.50

0.96

0.38

1.88

0.50

#8-32

4.3

1030

0.500

1.375

4.75

3.88

0.13

1.88

1.94

2.88

1.00

0.38

1.88

0.31

#8-32

5.7

7.990

1040

0.500

1.625

5.06

4.13

0.13

2.00

2.25

3.25

1.03

0.38

2.00

0.44

#10-24

7.4

11.990

1050

0.500

1.875

5.81

4.88

0.13

2.38

2.63

3.88

1.24

0.47

2.38

0.62

#10-24

12.0

25.760

1060

0.750

2.125

6.38

5.13

0.13

2.50

3.00

4.38

1.27

0.50

2.50

0.44

#10-24

16.0

41.160

1070

0.750

2.500

6.81

6.13

0.13

3.00

3.44

4.88

1.33

0.50

2.63

0.88

1/4-20

23.0

61.680

1080

1.000

3.000

7.13

7.13

0.13

3.50

4.13

5.88

1.74

0.50

3.50

0.94

1/4-20

39.0

148.000

1090

1.000

3.500

7.88

7.88

0.13

3.88

4.88

6.63

1.86

0.50

3.75

1.03

5/16-18

56.0

272.000

1100

1.625

4.000

9.69

9.69

0.19

4.75

5.59

7.75

2.38

0.63

4.75

93.0

608.000

1110

1.625

4.500

11.25

10.19

0.19

5.00

6.31

8.50

2.50

0.63

4.88

120.0

930.000

1120

2.375

5.000

12.56

12.00

0.25

5.88

7.06

9.63

2.94

0.68

5.63

180.0

1611.000

1130

2.625

6.000

14.88

13.00

0.25

6.38

8.56

11.13

3.00

0.82

5.75

270.0

3568.000

1140

2.625

7.000

16.38

14.75

0.25

7.80

10.00

12.63

3.13

0.82

6.13

397.0

6431.000

Spacer Styles
Spacer Grid Type

Standard Full Spacer Style
Coupling
Size

1000 Series Grid Coupling

1020

Torque
Rating
in-lbs
422

Max
Speed
RPM
3,600

Max
Bore
inch
1.375

LTB
inch
1.38

OD
inch
4.00

FD
inch
3.38

G
inch
0.19

HD
inch
2.06

1030

1200

3,600

1.625

1.62

4.38

3.69

0.19

2.34

1040

2000

3,600

2.125

2.12

4.62

4.44

0.19

3.09

1050

3500

3,600

2.375

2.38

5.44

4.94

0.19

3.44

1060

5500

3,600

2.875

2.88

5.94

5.69

0.19

4.06

1070

8000

3,600

3.125

3.12

6.38

6.00

0.19

4.31

1080
1090

16,500
30,000

3,600
3,600

3.500
4.000

3.50
4.00

7.62
8.38

7.00
8.25

0.19
0.19

4.81
5.62

Notes:

OAL
inch
6.26
7.76
6.74
8.24
10.49
7.74
9.24
11.49
9.76
12.01
10.76
13.01
11.24
13.49
14.25
15.25

BSE
inch
3.50
5.00
3.50
5.00
7.25
3.50
5.00
7.25
5.00
7.25
5.00
7.25
5.00
7.25
7.25
7.25

S
inch
1.63
2.38
1.63
2.38
3.50
1.63
2.38
3.50
2.38
3.50
2.34
3.47
2.34
3.47
3.47
3.47

T
inch
# 8-32

SL
inch
0.30

G1
inch
0.03

# 8-32

0.38

0.03

# 10-24

1.04

0.03

# 10-24

0.78

0.03

# 10-24

1.18

0.06

# 1/4-20

1.28

0.06

# 1/4-20
# 5/16-18

1.54
1.76

0.06
0.06

1. Couplings supplied to American Gear Manufacturers Association (AGMA) standard clearance fit and 2 set screws @ 90 degrees.
2. For sizes larger than 1090, consult Lovejoy Application Engineering.

Spacer Hubs For Full Spacer Coupling - Available BSE - Inch
Cplg
Size
1020
1030
1040
1050
1060
1070
1080
1090

Note:

Spacer
Hubs Dim
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S

3.500
1.625
1.625
1.625
1.625
1.625
1.625

3.938
1.625
2.062
1.625
2.062
1.625
2.062

4.250
1.625
2.375
1.625
2.375
1.625
2.375

4.375
2.062
2.062
2.062
2.062
2.062
2.062
2.062
2.062

4.688
2.062
2.375
2.062
2.375
2.062
2.375
2.062
2.375

5.000
2.375
2.375
2.375
2.375
2.375
2.375
2.375
2.375
2.344
2.344
2.344
2.344

5.219

BSE
5.375

1.625
3.344

1.625
3.500
1.625
3.500

5.656

5.813

2.062
3.344
2.062
3.344

2.062
3.500
2.062
3.500
2.062
3.500

5.969

2.375
3.344
2.375
3.344

6.125

2.375
3.500
2.375
3.500
2.375
3.500
2.344
3.469
2.344
3.469

6.938

3.444
3.344
3.344
3.344

7.094

3.444
3.500
3.344
3.500

7.250

3.500
3.500
3.500
3.500
3.500
3.500
3.469
3.469
3.469
3.469
3.469
3.469
3.469
3.469

1. To achieve the Between Shaft End dimension shown, use the two spacer hubs with the specified “S” lengths. To obtain the Between Shaft
End dimension, use the two spacer hub lengths and the G and two G1 Dimensions. Assembly includes 2 spacer hubs, 2 shaft hubs, and
cover/grid assembly.

Torque and Horsepower Ratings
Basic HP Ratings @ Varying RPM
1200
1800
3600

Horizontal
Max RPM

Vertical
Max RPM

27

4500

6000

35

4500

6000

1.625

44

4500

6000

395

1.875

51

4500

6000

621

2.125

57

4350

6000

904

2.500

68

4125

5500

Torque Ratings
in-lbs
Nm

Maximum Bore
inch
mm

Size

100

1020

0.67

8.04

12.06

24.12

422

48

1.125

1030

1.88

22.56

33.84

67.68

1,200

136

1.375

1040

3.22

38.64

57.96

115.92

2,000

226

1050

5.49

65.88

98.82

197.64

3,500

1060

8.71

104.52

156.78

313.56

5,500

1070

12.73

152.76

229.14

458.28

8,000

1080

26.13

313.56

470.34

940.68

16,500

1,864

3.000

83

3600

4750

1090

47.57

570.84

856.26

1712.52

30,000

3,390

3.500

95

3600

4000

1100

80.00

960.00

1440.00

50,500

5,706

4.000

108

2440

3250

1110

119.00

1428.00

2142.00

75,000

8,474

4.500

117

2250

3000

1120

175.50

2106.00

3159.00

110,000

12,428

5.000

137

2025

2700

1130

253.30

3039.60

4559.40

160,000

18,078

6.000

165

1800

2400

1140

364.50

4374.00

6561.00

230,000

25,987

7.000

184

1650

2200

1150

509.58

6114.96

320,000

36,300

8.000

200

1500

1160

724.14

8689.68

457,000

51,600

9.000

228

1350

1170

952.11

11425.32

600,000

67,800

10.000

254

1225

1180

1314.18

830,000

93,600

11.000

280

1100

1190

1750.00

1,100,000

124,278

12.000

305

1050

1200

2385.00

1,500,000

169,470

13.000

330

900

Misalignment Capacity

Coupling
Size

Parallel
The movement of the grid in the hub grooves
accommodates parallel misalignment and still
permits full functioning of the grid-groove
action in damping out shock and vibration.

Angular
Under angular misalignment, the grid-groove
design permits a rocking and sliding action of
the grid and hubs without any loss of power
through the resilient grid.

End float is permitted for both driving and
driven members because the grid slides freely
in the grooves.

Max Installation
Misalignment
Parallel
Angular
P
X-Y

Normal
Gap
10%
G

1020

0.006

0.002

0.012

0.010

0.118

1030

0.006

0.003

0.012

0.011

0.118

1040

0.006

0.003

0.012

0.013

0.118

1050

0.008

0.004

0.016

0.015

0.118

1060

0.008

0.004

0.016

0.018

0.118

1070

0.008

0.005

0.016

0.020

0.118

1080

0.008

0.006

0.016

0.024

0.118

1090

0.008

0.007

0.016

0.028

0.118

1100

0.010

0.008

0.020

0.032

0.177

1110

0.010

0.009

0.020

0.035

0.177

1120

0.011

0.010

0.022

0.040

0.236

1130

0.011

0.012

0.022

0.047

0.236

1140

0.011

0.013

0.022

0.053

0.236

1150

0.012

0.015

0.024

0.061

0.236

1160

0.012

0.017

0.024

0.070

0.236

1170

0.012

0.020

0.024

0.079

0.236

1180

0.015

0.022

0.030

0.089

0.236

1190

0.015

0.024

0.030

0.096

0.236

1200

0.015

0.027

0.030

0.107

0.236

Note:

Axial

Max Installation
Misalignment
Parallel
Angular
P
X-Y

1. Misalignment ratings pertain to both standard and spacer grid couplings.

Service
Chart
Applications That Benefit From
GridFactor
Couplings
Service Factors By Application Type

Aerator . . . . . . . . . . . . . . . . .2.00 3.00
Agitators
Vertical/Horizontal Screw
Propeller, Paddle . . . . . . . . .1.00 2.00
Barge Haul Puller . . . . . . . . .1.50 2.50
Blowers
Centrifugal . . . . . . . . . . . . .1.00 2.00
Lobe, Vane . . . . . . . . . . . . .1.25 2.25
Car Dumpers . . . . . . . . . . . . .2.50
*
Car Pullers . . . . . . . . . . . . . . .1.50 2.50
Clarifier, Classifier . . . . . . . .1.00 2.00
Compressors
Centrifugal,Rotary,
Screw . . . . . . . . . . . . . . . . . .1.00 2.00
Rotary,Lobe or Vane . . . . . .1.25 2.25
Reciprocating with
Flywheel and Gear between
Compressor and Prime
Mover 4 or more Cyl.
Single or Double Acting . . .1.75 2.75
Reciprocating with
Flywheel and Gear
between Compressor
and Prime Mover Cyl.
Double Acting . . . . . . . . . . .2.00 3.00
Reciprocating with
Flywheel and Gear
between Compressor
and Prime Mover 1/2
Cyl. Single/Double
Acting and 3 Cyl.
Single Acting . . . . . . . . . . . .3.00
*
Reciprocating Direct
Connected, Without
Flywheels . . . . . . . . . .Refer to Lovejoy
Conveyors2
Apron, Assembly,
Belt, Chain, Flight,
Screw . . . . . . . . . . . . . . . . . .1.00 2.00
Bucket . . . . . . . . . . . . . . . . .1.25 2.25
Live Roll, Shaker,
Reciprocating . . . . . . . . . . .3.00
*
Cranes, Hoist 1,2
Slope . . . . . . . . . . . . . . . . . .1.50 2.50
Notes:

2.50

1.50
2.00
1.50
1.75
*
2.00
1.50

1.50
1.75

2.25

2.50

*

1.50
1.75
*
2.00

Main or Skip Hoist, Bridge,
Travel, Trolley2 . . . . . . . . . . .1.75 2.75
Dynamometer . . . . . . . . . . .1.00 2.00
Elevators2
Bucket, Centrifugal, Discharge,
Gravity Discharge . . . . . . . .1.25 2.25
Freight or Passenger . .Not Approved
Escalators . . . . . . . . . . .Not Approved
Exciter, Generator . . . . . . . .1.00 2.00
Extruder, Plastic . . . . . . . . . .1.50 2.50
Fans
Centrifugal, Forced Draft
Motor Driven thru Fluid
or Electric Slip Clutch . . . . .1.00 2.00
Induced Draft with
Damper Control or
Blade Cleaner . . . . . . . . . . .1.25 2.25
Forced Draft-Across the Line
start, Gas Recirculating . . . .1.50 2.50
Cooling Tower, Induced Draft
without Controls . . . . . . . . .2.00 3.00
Feeders
Apron, Belt, Disc, Screw . . .1.00 2.00
Reciprocating . . . . . . . . . . .2.50
*
Generators
Even Load . . . . . . . . . . . . . .1.00 2.00
Hoist or Railway Service . . .1.50 2.50
Welder Load . . . . . . . . . . . .2.00 3.00
Hammermill . . . . . . . . . . . . .1.75 2.75
Laundrywasher or
Tumbler . . . . . . . . . . . . . . . . .2.00 3.00
Line Shafts
Any Processing Machinery .1.50 2.50
Machine Tools
Auxiliary Processing
Machinery . . . . . . . . . . . . . .1.00 2.00
Main Drive . . . . . . . . . . . . .1.50 2.50
Bending Roll, Notching Press .
Punch Press,Planer, Plate
Reversing . . . . . . . . . . . . . . .1.75 2.75
Manlifts . . . . . . . . . . . .NOT APPROVED
Metal Forming Machines
Slitters . . . . . . . . . . . . . . . . .1.00 2.00
Wire Winder, Coilers,

2.25
1.50

1.75

1.50
2.00

1.50

1.75
2.00
2.50
1.50
*
1.50
2.00
2.50
2.25
2.50
2.00

1.50
2.00

2.25

Uncoilers . . . . . . . . . . . . . . .1.50 2.50
Wire Drawing, Flattening . .1.75 2.75
Draw Bench Carriage, Main
Drive, Extruder, Forming
Machine, Forming Mills . . .2.00 3.00
Mixers ( see Agitators)
Muller . . . . . . . . . . . . . . . . .1.50 2.50
Concrete . . . . . . . . . . . . . . .1.75 2.75
Printing Press . . . . . . . . . . . .1.50 2.50
Pug Mill . . . . . . . . . . . . . . . . .1.75 2.75
Pulverizers
Roller . . . . . . . . . . . . . . . . . .1.50 2.50
Hammermill, Hog . . . . . . . .1.75 2.75
Pumps
Centrifugal
Constant Speed . . . . . . . . . .1.00 2.00
Centrifugal Frequent Speed
Changes under Load,
Descaling, w/ Accumulators,
Gear, Rotary, Vane . . . . . . .1.25 2.25
Reciprocating, 3 or more
Cylinders . . . . . . . . . . . . . . .1.50 2.50
Reciprocating, 2 Cyl.
Double Acting . . . . . . . . . . .1.75 2.75
Reciprocating 2 Cyl.
Single Acting . . . . . . . . . . . .2.00 3.00
Reciprocating 1 Cyl.
Single/Double Acting . . . . .3.00
*
Screens
Air Washing, Water . . . . . .1.00 2.00
Rotary Coal, Sand . . . . . . . .1.50 2.50
Grizzly . . . . . . . . . . . . . . . . .2.00 3.00
Vibrating . . . . . . . . . . . . . . .2.50
*
Ski Tows, Lifts . . . . . . .NOT APPROVED
Steering Gear . . . . . . . . . . . .1.00 2.00
Stoker . . . . . . . . . . . . . . . . . .1.00 2.00
Tumbling Barrel . . . . . . . . . .1.75 2.75
Winch, Maneuvering
Dredge, Marine . . . . . . . . . .1.50 2.50
Windlass . . . . . . . . . . . . . . . .1.50 2.50
Woodworking Machinery . .1.00 2.00
Work Lift Platforms . .NOT APPROVED

Reciprocating
Engines-6 or more Cyl

Electric Motor w/
Standard Torque

Reciprocating
Engines-4/5 Cylinder

Service Factors

Reciprocating
Engines-6 or more Cyl

Reciprocating
Engines-4/5 Cylinder

Service Factors

Electric Motor w/
Standard Torque

Reciprocating
Engines-6 or more Cyl

Reciprocating
Engines-4/5 Cylinder

Electric Motor w/
Standard Torque

Service Factors

2.00
2.25

2.50
2.00
2.25
2.00
2.25
2.00
2.25

1.50

1.75
2.00
2.25
2.50
*
1.50
2.00
2.50
*
1.50
1.50
2.25
2.00
2.00
1.50

1.50

1. For high peak load applications, consult Lovejoy engineering.
2. If people are transported, Lovejoy does not recommond and will not warranty the use of the coupling.
* Indicates that Lovejoy Application Engineering should be consulted with specific requirements.

Caution: Applications involving reciprocating engines and reciprocating driven devices are subject to critical rotational speeds which may damage the
coupling and/or connected equipment. Contact Lovejoy Application Engineering with specific requirements.

where the world turns
for couplings

Lovejoy, Inc. USA
Corporate Headquarters
2655 Wisconsin Avenue
Downers Grove, IL 60515 USA
Phone: (630) 852-0500
Fax: (630) 852-2120
info@lovejoy-inc.com

Lovejoy Canada
lovejoycanada@lovejoy-inc.com
Lovejoy Europe
lovejoyeurope@lovejoy-inc.com
Raja-Lovejoy
sales@raja-lovejoy.com

www.lovejoy-inc.com
Lovejoy and Raja-Lovejoy are registered trademarks of Lovejoy, Inc. All other trademarks, brands, and names mentioned
in this publication are property of their respective owners. ©Lovejoy, Inc. 2004 Printed 3-04 Item # 685144 75195



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