HP Color LaserJet 4730mfp Service Manual ENWW 4730 MFP
User Manual: HP Laserjet 4730 MFP shared.swissparts.ch - /Manuals/HP/LaserJet/Mono Laserjet/
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HP Color LaserJet 4730mfp Service Manual HP Color LaserJet 4730mfp series Service Manual Copyright and License Trademark Credits © 2005 Copyright Hewlett-Packard Development Company, L.P. Adobe® is a trademark of Adobe Systems Incorporated. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. Corel® and CorelDRAW™ are trademarks or registered trademarks of Corel Corporation or Corel Corporation Limited. The information contained in this document is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein. Part number Q7517-91020 Edition 1, 11/2005 Energy Star® and the Energy Star logo® are U.S. registered marks of the United States Environmental Protection Agency. Microsoft® is a U.S. registered trademark of the Microsoft Corporation. Netscape Navigator is a U.S. trademark of Netscape Communications. PANTONE® Colors generated may not match PANTONE-identified standards. Consult current PANTONE Publications for accurate color. PANTONE® and other Pantone, Inc. trademarks are the property of Pantone, Inc. © Pantone, Inc., 2000. PostScript® is a trademark of Adobe Systems. TrueType™ is a U.S. trademark of Apple Computer, Inc. UNIX® is a registered trademark of The Open Group. Windows®, MS Windows®, and Windows NT® are U.S. registered trademarks of Microsoft Corporation. Table of contents 1 Product information HP Color LaserJet 4730mfp series configurations..................................................................................2 HP Color LaserJet 4730mfp (Q7517A)...................................................................................2 HP Color LaserJet 4730x mfp (Q7518A)................................................................................3 HP Color LaserJet 4730xs mfp (Q7519A)..............................................................................3 HP Color LaserJet 4730xm mfp (Q7520A).............................................................................4 Features and benefits of the MFP...........................................................................................................5 Functions.................................................................................................................................5 Speed and throughput............................................................................................................5 Resolution...............................................................................................................................5 Memory...................................................................................................................................5 User interface..........................................................................................................................5 Language and fonts ...............................................................................................................6 Copying and sending..............................................................................................................6 Print cartridges........................................................................................................................6 Paper handling........................................................................................................................6 Connectivity.............................................................................................................................7 Environmental features...........................................................................................................7 Security features.....................................................................................................................7 Minimum system requirements for e-mail functionality..........................................................8 MFP parts and accessories.....................................................................................................................9 MFP parts................................................................................................................................9 Interface ports.......................................................................................................................11 Model and serial numbers....................................................................................................11 Accessories and supplies.....................................................................................................12 Parts compatibility with other HP LaserJet products............................................................13 Moving the MFP....................................................................................................................14 Site requirements...................................................................................................................................15 Physical specifications..........................................................................................................15 Environmental specifications................................................................................................15 MFP specifications................................................................................................................................16 Electrical specifications.........................................................................................................16 Acoustic specifications..........................................................................................................17 Image area............................................................................................................................17 Skew specifications...............................................................................................................17 Media specifications..............................................................................................................................18 Printing and paper storage environment..............................................................................18 Envelopes.............................................................................................................................19 Envelopes that have double side seams.............................................................20 Envelopes that have adhesive strips or flaps......................................................20 ENWW iii Envelope margins................................................................................................20 Envelope storage.................................................................................................20 Labels....................................................................................................................................21 Label construction................................................................................................21 Transparencies.....................................................................................................................21 Supported types and sizes of print media............................................................................22 Printing on special media......................................................................................................................27 Transparencies.....................................................................................................................27 Glossy paper.........................................................................................................................27 Colored paper.......................................................................................................................28 Envelopes.............................................................................................................................28 Labels....................................................................................................................................28 Heavy paper..........................................................................................................................29 HP LaserJet Tough paper.....................................................................................................29 Preprinted forms and letterhead...........................................................................................29 Recycled paper.....................................................................................................................30 Weight equivalence table......................................................................................................30 Regulatory information..........................................................................................................................32 FCC and Telecom regulations..............................................................................................32 FCC regulations...................................................................................................32 Telecom................................................................................................................32 Environmental Product Stewardship program......................................................................33 Protecting the environment..................................................................................33 Ozone production.................................................................................................33 Energy consumption............................................................................................33 HP LaserJet printing supplies..............................................................................33 Disposal of waste equipment by users in private households in the European Union...................................................................................................35 Material safety data sheet....................................................................................35 For more information............................................................................................35 Country/region-specific safety statements............................................................................36 Laser safety statement.........................................................................................36 Canadian DOC statement....................................................................................36 Japanese VCCI statement...................................................................................36 Korean EMI statement.........................................................................................37 Japanese cordset statement................................................................................37 Taiwan safety statement......................................................................................37 Finnish laser statement........................................................................................38 Australia...............................................................................................................38 Declaration of conformity (HP Color LaserJet 4730mfp)......................................................................39 2 Service approach Service approach...................................................................................................................................42 Parts and supplies.................................................................................................................................43 Ordering parts, supplies, and accessories over the Internet................................................43 Ordering directly through the embedded Web server (for MFPs with network connections)..........................................................................................................................43 Exchange program................................................................................................................43 Supplies................................................................................................................................43 World Wide Web...................................................................................................................43 iv ENWW HP Service Parts Information...............................................................................................44 HP available services............................................................................................................................45 Hewlett-Packard Limited Warranty Statement......................................................................................47 Print Cartridge Limited Warranty Statement.........................................................................................48 HP maintenance agreements................................................................................................................49 Priority Onsite Service..........................................................................................................49 Next business day.................................................................................................................49 Installation and maintenance kit replacement......................................................................49 3 Installation and configuration Installation checklist...............................................................................................................................52 Unpacking the MFP...............................................................................................................................54 Loading detectable standard-sized media into Tray 2, 3, and 4...........................................................58 Loading undetectable standard-sized media into Tray 2, 3, and 4.......................................................60 Connecting power..................................................................................................................................63 Installing print cartridges........................................................................................................................64 Installing a new control panel overlay...................................................................................................66 Testing the MFP operation....................................................................................................................67 Sleep delay............................................................................................................................................68 Setting Sleep delay...............................................................................................................68 Disabling/enabling Sleep mode............................................................................................68 Connecting to a computer or network...................................................................................................69 Network connection..............................................................................................................69 Parallel connection................................................................................................................69 Fax connection......................................................................................................................70 Analog faxing........................................................................................................70 Connecting the fax accessory to a phone line....................................70 Configuring and using the fax features...............................................71 Digital faxing.........................................................................................................71 Printer software......................................................................................................................................72 Software................................................................................................................................72 Software features.................................................................................................72 Driver Autoconfiguration.......................................................................................72 Update Now..........................................................................................................72 HP Driver Preconfiguration..................................................................................73 Installing the printing system software..................................................................................73 Installing Windows printing system software for direct connections....................73 Installing Windows printing system software for networks..................................74 Setting up a Windows computer to use the network MFP with Windowssharing..................................................................................................................75 Installing the software after the parallel or USB cable has been connected.......75 Uninstalling the software.......................................................................................................75 Removing software from Windows operating systems........................................76 Software for networks...........................................................................................................76 HP Web Jetadmin................................................................................................76 UNIX.....................................................................................................................77 Utilities...................................................................................................................................77 HP Easy Printer Care Software...........................................................................77 Embedded Web server........................................................................................77 Features..............................................................................................78 ENWW v Other components and utilities............................................................................78 Printer drivers........................................................................................................................................79 Supported printer drivers......................................................................................................79 Additional drivers..................................................................................................................79 Selecting the correct printer driver........................................................................................80 Printer driver Help (Windows)...............................................................................................80 Gaining access to Windows printer drivers..........................................................................81 Printer drivers for Macintosh computers................................................................................................82 Supported Macintosh printer drivers.....................................................................................82 Gaining access to Macintosh printer drivers.........................................................................82 Software for Macintosh computers........................................................................................................84 Installing Macintosh printing system software for networks.................................................84 Installing Macintosh printing system software for direct connections (USB)........................85 To remove software from Macintosh operating systems......................................................86 Network configuration............................................................................................................................87 Configuring TCP/IP parameters............................................................................................87 To manually configure TCP/IP parameters from the MFP control panel.............87 Setting an IP address...........................................................................................87 Setting the subnet mask.......................................................................................88 Setting the default gateway..................................................................................88 Disabling network protocols (optional).................................................................89 Disabling IPX/SPX...............................................................................................89 Disabling DLC/LLC...............................................................................................89 Disabling AppleTalk.............................................................................................90 Security features....................................................................................................................................91 Securing the embedded Web server....................................................................................91 To secure the embedded Web server..................................................................91 Foreign Interface Harness (FIH)...........................................................................................91 Requirements.......................................................................................................91 Using the FIH.......................................................................................................91 To enable the FIH portal......................................................................91 To disable the FIH portal.....................................................................92 Secure Disk Erase................................................................................................................92 Data affected........................................................................................................92 Gaining access to Secure Disk Erase..................................................................93 Additional Information..........................................................................................93 Job storage features.............................................................................................................93 DSS authentication...............................................................................................................93 Locking the control panel menus..........................................................................................93 Locking the formatter cage...................................................................................................94 Optional output and input devices.........................................................................................................95 4 Maintenance Using the cleaning page........................................................................................................................98 Cleaning the MFP..................................................................................................................................99 Cleaning the outside of the MFP..........................................................................................99 Cleaning the touchscreen.....................................................................................................99 Cleaning the scanner glass..................................................................................................99 Cleaning the ADF delivery system........................................................................................99 To clean the ADF delivery system.....................................................................100 vi ENWW To clean the ADF rollers....................................................................................101 Cleaning the mylar strip......................................................................................................104 To clean the mylar strip......................................................................................104 Calibrating the scanner........................................................................................................................106 To print the calibration target..............................................................................................106 Performing preventive maintenance....................................................................................................107 ADF maintenance kit...........................................................................................................107 Managing print cartridges....................................................................................................................108 HP print cartridges..............................................................................................................108 Changing print cartridges....................................................................................................108 Replacing a print cartridge.................................................................................108 Non-HP print cartridges......................................................................................................111 Print cartridge authentication..............................................................................................111 Print cartridge storage........................................................................................................112 Print cartridge life expectancy.............................................................................................112 Checking the supply level...................................................................................................112 Using the product control panel.........................................................................112 Using the embedded Web server......................................................................112 Using HP Web Jetadmin....................................................................................112 Printing a supplies status page..........................................................................112 Approximate replacement intervals for supplies.................................................................................114 ETB life under different circumstances................................................................................................115 Changing print cartridges....................................................................................................................116 Replacing print cartridges...................................................................................................116 Replacing supplies..............................................................................................................................117 Locating supplies................................................................................................................117 Supply replacement guidelines...........................................................................................117 Making room around the MFP for replacing supplies.........................................................118 Replacing the ETB..............................................................................................................118 Replacing the fuser.............................................................................................................119 Replacing the stapler cartridge...........................................................................................119 MFP memory and fonts.......................................................................................................................121 Installing memory and fonts.................................................................................................................122 Installing DDR memory DIMMs..........................................................................................122 Installing a flash memory card............................................................................................128 Enabling memory................................................................................................................132 To enable memory for Windows 98 and Windows Me......................................132 To enable memory for Windows 2000 and Windows XP..................................132 Setting the real-time clock...................................................................................................................133 Setting the date and time....................................................................................................133 To set the date format........................................................................................133 To set the date...................................................................................................133 To set the time format........................................................................................133 To set the time...................................................................................................134 Setting the wake time.........................................................................................................134 To set the wake time..........................................................................................134 Setting the Sleep delay.......................................................................................................135 To set the Sleep delay.......................................................................................135 Configuring and verifying an IP address.............................................................................................136 TCP/IP assignment.............................................................................................................136 ENWW vii Automatic discovery...........................................................................................136 Dynamic host configuration protocol (DHCP)....................................................136 Verifying the TCP/IP configuration.....................................................................................136 Changing an IP address.....................................................................................................136 To change an IP address by using HP Web Jetadmin......................................136 To change an IP address by using the embedded Web server........................137 To change an IP address by using the control panel........................................137 Upgrading the firmware.......................................................................................................................139 Determining the current level of firmware...........................................................................139 Downloading the new firmware from the HP Web site.......................................................139 Transferring the new firmware to the MFP.........................................................................139 Using FTP to upload the firmware through a browser.......................................139 To use a browser for firmware update..............................................139 Using FTP to upgrade the firmware on a network connection...........................140 To upgrade the firmware on a network connection by using FTP....140 Using HP Web Jetadmin to upgrade the firmware............................................141 Using MS-DOS commands to upgrade the firmware........................................142 Upgrading the HP Jetdirect firmware..................................................................................143 5 Theory of operation Basic operation....................................................................................................................................146 Operation sequence............................................................................................................147 Operation sequence (scanner)...........................................................................................147 Power on sequence............................................................................................................148 Formatter system.................................................................................................................................150 Sleep mode.........................................................................................................................150 Image Resolution Enhancement technology (REt)............................................................151 Input/Output........................................................................................................................151 Parallel interface................................................................................................151 USB 2.0 connector.............................................................................................151 ACC accessory port...........................................................................................151 Flash...................................................................................................................152 Hard disk............................................................................................................152 CPU....................................................................................................................152 FIH (foreign interface harness)..........................................................................152 MFP memory......................................................................................................................152 Read-only memory.............................................................................................152 Random-access memory...................................................................................152 DIMM slots..........................................................................................................................152 Flash memory....................................................................................................152 Nonvolatile memory...........................................................................................153 PJL overview.......................................................................................................................153 PML.....................................................................................................................................153 Control panel.......................................................................................................................153 Scanner interface................................................................................................................153 Engine control system.........................................................................................................................154 DC controller PCB...............................................................................................................154 Block operation..................................................................................................156 Motors, fans, and environment sensor...............................................................................156 Failure detection.................................................................................................................158 viii ENWW Drum motor failure detection..............................................................................159 Fuser motor failure detection.............................................................................159 ETB motor failure detection...............................................................................159 Rear exhaust fan failure detection.....................................................................159 Cartridge fan failure detection............................................................................159 Delivery fan failure detection..............................................................................159 Power supply fan failure detection.....................................................................160 Scanner fan failure detection.............................................................................160 ADF fan failure detection....................................................................................160 Control fans #1 and #2 failure detection............................................................160 Sub power supply fan failure detection..............................................................160 ETB fan failure detection....................................................................................160 Low-voltage power supply..................................................................................................160 Fuser control circuit............................................................................................161 Low-voltage power supply circuit.......................................................................163 Protective functions...........................................................................164 Safety................................................................................................164 Sleep mode.......................................................................................164 Power supply recognition..................................................................164 Heater temperature control.................................................................................................164 Initial rotation temperature control.....................................................................165 Start-up temperature control..............................................................................165 Print temperature control....................................................................................166 Between-sheets temperature control.................................................................166 Temperature protective function.........................................................................................166 Protective function by the CPU..........................................................................166 Protective function by the fuser heater safety circuit.........................................166 Protective function by the thermoswitch............................................................167 Temperature failure detection.............................................................................................167 Start-up failure (warm-up failure).......................................................................167 Abnormal low temperature of main thermistor (no conduction).........................167 Abnormal high temperature of main thermistor.................................................167 Abnormal low temperature of sub thermistor (no conduction)...........................167 Abnormal high temperature of sub thermistor...................................................168 Drive circuit abnormality.....................................................................................168 High-voltage power supply.................................................................................................168 Generation of biases..........................................................................................169 Sub power supply assembly...............................................................................................171 Video interface control........................................................................................................171 Laser/scanner system.........................................................................................................................173 Laser control.......................................................................................................................174 Scanner control...................................................................................................................175 Image formation system......................................................................................................................177 Image formation process....................................................................................................178 Electrostatic latent image formation block..........................................................................180 Step 1: Pre-exposure.........................................................................................180 Step 2: Primary charging....................................................................................181 Step 3: Laser beam exposure............................................................................181 Development block.............................................................................................................181 Step 4: Development..........................................................................................181 ENWW ix Transfer block.....................................................................................................................182 Step 5: Attraction................................................................................................182 Step 6: Transfer.................................................................................................182 Step 7: Separation.............................................................................................183 Fusing block........................................................................................................................183 Step 8: Fusing....................................................................................................183 Cleaning block....................................................................................................................184 Step 9: Drum cleaning........................................................................................184 Print cartridges....................................................................................................................184 Memory tag........................................................................................................186 Cartridge presence detection..............................................................................................186 Memory tag detection.........................................................................................186 Photosensitive drum detection...........................................................................186 Developing cylinder disengaging control...........................................................187 ETB (electrostatic transfer/transport belt)...........................................................................187 Transfer roller (Y, C, M) engagement/disengagement detection.......................................189 Transfer roller engagement/disengagement control...........................................................189 Calibration and cleaning.....................................................................................................190 ETB cleaning......................................................................................................191 Color misregistration corrective control.............................................................192 Color misregistration detection...........................................................................................193 Image stabilization control..................................................................................................194 Environmental change control...........................................................................195 Image density calibration control (DMAX).........................................................196 Image halftone calibration control (DHALF).......................................................196 Image density detection.....................................................................................196 Pickup/feed system.............................................................................................................................198 Pickup/feed unit..................................................................................................................203 Cassette detection and cassette media size detection......................................203 Cassette pickup operation.................................................................................204 Media lifting operation........................................................................................204 Initial lift..............................................................................................205 Lift-up during printing.........................................................................205 Multiple-feed prevention.....................................................................................206 Skew correction..................................................................................................207 Media detection..................................................................................................208 Feed speed control............................................................................................209 Fusing and delivery block...................................................................................................210 Loop control........................................................................................................211 Fusing pressure release mechanism.................................................................212 Duplex feed unit..................................................................................................................213 Duplexing reverse/duplexing feed operation.....................................................214 Jam detection......................................................................................................................216 Pickup delay jam................................................................................................217 Pickup stationary jam.........................................................................................217 Delivery delay jam..............................................................................................217 Door open jam....................................................................................................217 Residual paper jam............................................................................................218 Reversing unit jam 1..........................................................................................218 Reversing unit jam 2..........................................................................................218 x ENWW Duplexing pickup unit jam 1...............................................................................218 Automatic delivery function................................................................................218 Scanner system...................................................................................................................................219 Electrical system.................................................................................................................219 Motors and fans..................................................................................................................220 Optical assembly.................................................................................................................221 ADF feed system................................................................................................................222 ADF jam detection..............................................................................................................223 Residual media jam............................................................................................................223 ADF pickup jam...................................................................................................................223 ADF jam..............................................................................................................................223 Registration sensor jam.....................................................................................224 Read sensor jam................................................................................................224 Exit sensor jam...................................................................................................224 ADF cover-open jam...........................................................................................................224 ADF open jam.....................................................................................................................224 2 X 500-sheet paper feeder.................................................................................................................225 Pickup and feed operations................................................................................................226 2 X 500-sheet jam detection...............................................................................................228 Output devices.....................................................................................................................................229 IPTU....................................................................................................................................229 IPTU transfer operation......................................................................................230 IPTU jam detection.............................................................................................232 Pickup delay jam...............................................................................232 Pickup stationary jam........................................................................232 Delivery delay jam.............................................................................232 Delivery stationary jam......................................................................232 3-bin mailbox.......................................................................................................................232 Stacker mode.....................................................................................................234 Mailbox mode.....................................................................................................234 Function separator mode...................................................................................234 3-bin mailbox jam detection...............................................................................234 Feed delay jam..................................................................................234 Feed stationary jam...........................................................................235 Residual media jam...........................................................................235 Stapler/stacker....................................................................................................................235 Staple mode.......................................................................................................237 Stacker mode.....................................................................................................237 Staple jam detection...........................................................................................237 Feed delay jam..................................................................................237 Feed stationary jam...........................................................................238 Delivery stationary jam......................................................................238 Residual media jam...........................................................................238 Stapler unit........................................................................................238 6 Removal and replacement Removal and replacement strategy.....................................................................................................242 Required tools.....................................................................................................................242 Before performing service...................................................................................................243 Removal and replacement sequencing..............................................................................243 ENWW xi After completing service.....................................................................................................245 Screws used in the MFP.....................................................................................................246 User-replaceable parts........................................................................................................................247 Print cartridges....................................................................................................................248 Control panel overlays........................................................................................................250 Control panel.......................................................................................................................250 Intermediate paper transfer unit (IPTU)..............................................................................252 Stapler/stacker....................................................................................................................253 Staple cartridge...................................................................................................................255 3-bin mailbox.......................................................................................................................257 ETB assembly, removing....................................................................................................258 MP tray pickup assembly....................................................................................................261 Trays 2, 3, and 4.................................................................................................................261 ADF input tray.....................................................................................................................262 ADF pickup and feed rollers...............................................................................................264 ADF separation pad............................................................................................................266 ADF delivery guide (clear mylar sheet)..............................................................................268 Face-down tray assembly...................................................................................................270 Fuser...................................................................................................................................271 Tray 2, 3, or 4 pickup and feed rollers................................................................................272 MP tray pickup roller...........................................................................................................273 Tray 2 separation roller.......................................................................................................275 Tray 3 or 4 separation rollers..............................................................................................277 Scanner filter cover and scanner filter................................................................................278 ADF hinge flap....................................................................................................................279 Formatter board..................................................................................................................280 Hard drive...........................................................................................................................282 DIMMs.................................................................................................................................284 Flash memory card (firmware)............................................................................................287 Fax accessory.....................................................................................................................288 Covers, doors, and external panels.....................................................................................................291 Face-down tray assembly...................................................................................................293 Delivery cover assembly.....................................................................................................293 Rear cover assembly..........................................................................................................294 Left cover assembly............................................................................................................296 Front cover assembly..........................................................................................................297 Tray 1..................................................................................................................................300 Right lower cover assembly................................................................................................303 Delivery upper cover assembly...........................................................................................306 Right front inner lower cover assembly..............................................................................307 Left rear inner cover assembly...........................................................................................307 Right front inner upper cover assembly..............................................................................308 Right rear inner cover assembly.........................................................................................310 Main assembly (internal assemblies)..................................................................................................313 Paper feed assembly..........................................................................................................316 Pickup drive assembly........................................................................................................320 Lifter drive assembly...........................................................................................................321 Disengaging drive assembly...............................................................................................323 Main drive assembly...........................................................................................................325 Rail holder assembly...........................................................................................................333 xii ENWW Rail guide assembly............................................................................................................335 Formatter case assembly...................................................................................................338 Laser/scanner components................................................................................................343 Duplexing assembly............................................................................................................351 Delivery assembly...............................................................................................................353 Fuser drive assembly..........................................................................................................361 Motors and fans...................................................................................................................................362 Drum motors.......................................................................................................................362 Fuser motor.........................................................................................................................363 Fuser pressure release motor.............................................................................................364 Developing disengaging motor...........................................................................................369 Pickup motor assembly.......................................................................................................370 Power supply fan................................................................................................................371 Cartridge fan.......................................................................................................................373 Sub power supply fan.........................................................................................................374 Delivery fan.........................................................................................................................376 Control fan 1.......................................................................................................................377 Control fan 2.......................................................................................................................378 Rear exhaust fan.................................................................................................................379 ETB fan...............................................................................................................................380 PCBs....................................................................................................................................................384 DC controller PCB...............................................................................................................384 Toner level PCB..................................................................................................................389 High-voltage power supply PCB.........................................................................................389 Low-voltage power supply PCB..........................................................................................395 Memory controller PCB.......................................................................................................400 Sub power supply PCB.......................................................................................................401 Fan drive PCB.....................................................................................................................403 Switches, contacts, and sensors.........................................................................................................404 High-voltage contacts.........................................................................................................404 E-label memory contacts and cable...................................................................................405 Power switch assembly......................................................................................................406 Door-open switch assembly................................................................................................408 Environment sensor............................................................................................................409 ADF and scanner components............................................................................................................411 ADF assembly.....................................................................................................................411 Top covers..........................................................................................................................413 Scanner assembly..............................................................................................................414 Scanner left cover...............................................................................................................416 Scanner right cover.............................................................................................................417 Scanner glass.....................................................................................................................418 Optical assembly.................................................................................................................419 Scanner bulb.......................................................................................................................425 Inverter PCB.......................................................................................................................427 Scanner fan.........................................................................................................................428 Scanner home position sensor...........................................................................................429 Scanner controller PCB......................................................................................................431 ADF components.................................................................................................................................432 ADF output bin extension...................................................................................................433 ADF white mylar backing....................................................................................................434 ENWW xiii ADF front cover...................................................................................................................437 ADF rear cover ...................................................................................................................438 ADF left side cover..............................................................................................................440 ADF jam access cover and latch........................................................................................441 ADF leading-edge and paper-present sensors..................................................................443 ADF hinges.........................................................................................................................444 2 X 500-sheet paper input assembly components..............................................................................446 Rear cover..........................................................................................................................447 Right front cover..................................................................................................................448 Left front cover....................................................................................................................449 Right cover..........................................................................................................................450 Left cover............................................................................................................................452 Right lower cover assembly................................................................................................454 Pickup motor assembly.......................................................................................................455 Upper lifter drive assembly.................................................................................................456 Lower lifter drive assembly.................................................................................................457 Upper pickup drive assembly..............................................................................................459 Lower pickup drive assembly..............................................................................................459 Upper pickup assembly......................................................................................................460 Lower pickup assembly......................................................................................................466 Paper feeder door-open switch...........................................................................................469 Paper feeder driver PCB.....................................................................................................471 Intermediate paper transfer unit (IPTU)...............................................................................................472 Front cover and front door..................................................................................................472 IPTU rear cover...................................................................................................................475 Connector cover assembly.................................................................................................476 IPTU driver PCB.................................................................................................................477 IPTU driver motors..............................................................................................................478 7 Troubleshooting Introduction..........................................................................................................................................482 Troubleshooting process.....................................................................................................................483 Initial troubleshooting checklist...........................................................................................483 Troubleshooting checklist..................................................................................483 Troubleshooting flowchart...................................................................................................485 Power-on checks................................................................................................................487 Power-on troubleshooting overview...................................................................487 Control panel messages......................................................................................................................488 Using the MFP help system................................................................................................488 Resolving control panel messages.....................................................................................488 Accessory lights for the 3-bin mailbox and stapler/stacker.................................................................531 Accessory lights..................................................................................................................531 Formatter lights....................................................................................................................................532 HP Jetdirect LEDs...............................................................................................................532 Heartbeat LED....................................................................................................................532 Fax LED..............................................................................................................................533 Replacement parts configuration.........................................................................................................534 Formatter and DC controller ..............................................................................................534 Formatter (new or previously installed in another MFP) ....................................................534 DC controller (new or previously installed in another MFP) ..............................................534 xiv ENWW Paper path troubleshooting.................................................................................................................536 Jam locations......................................................................................................................536 Paper jam recovery.............................................................................................................538 To disable paper jam recovery...........................................................................539 Clearing jams in the right covers........................................................................................539 Jam in Tray 1......................................................................................................................544 Jam in Tray 2, 3, or 4..........................................................................................................545 Jam in the stapler/stacker...................................................................................................547 Staple jams.........................................................................................................................548 Jam in the 3-bin mailbox.....................................................................................................550 Other jams in the output accessory bridge.........................................................................552 Jam in the ADF...................................................................................................................553 Solving repeated jams........................................................................................................555 Persistent jams...................................................................................................................556 Basic troubleshooting for jams...........................................................................556 Data collection....................................................................................................556 General paper path troubleshooting..................................................................556 Paper path checklist...........................................................................................557 Jams in Tray 1....................................................................................................557 Jams in tray 2.....................................................................................................558 Jams in Tray 3....................................................................................................559 Jams in Tray 4....................................................................................................560 Jams in the paper path.......................................................................................560 Jams in the right upper cover.............................................................................561 Jams in the duplex path.....................................................................................562 Jams in the ADF.................................................................................................................562 Jams in the IPTU................................................................................................................563 Jams in the stapler/stacker.................................................................................................563 Jams in the 3-bin mailbox...................................................................................................564 Using the paper path test....................................................................................................565 Using the scanner tests......................................................................................................565 Correcting print quality and copy quality problems.............................................................................566 Print quality problems associated with media.....................................................................566 Overhead transparency defects..........................................................................................566 Print quality problems associated with the environment....................................................567 Print quality problems associated with jams.......................................................................567 Understanding color variations...........................................................................................567 Common causes of color variation.....................................................................567 Using color..........................................................................................................................568 HP ImageREt 3600............................................................................................568 Paper selection..................................................................................................568 sRGB..................................................................................................................568 Color options.......................................................................................................................569 Restricting color printing.....................................................................................569 Print in grayscale................................................................................................569 Automatic or manual color adjustment..............................................................570 Manual color options..........................................................................................570 Halftone options.................................................................................................570 Neutral grays......................................................................................................570 Edge control.......................................................................................................570 ENWW xv RGB color...........................................................................................................571 Adjusting color balance.......................................................................................................571 To adjust color balance......................................................................................571 Color selection process......................................................................................................572 Matching colors...................................................................................................................572 PANTONE® color matching...............................................................................572 Swatch book color matching..............................................................................572 Print quality troubleshooting pages....................................................................................572 Print quality troubleshooting tool.........................................................................................573 Image defects.....................................................................................................................573 Light image.........................................................................................................574 Light color...........................................................................................................575 Dark image.........................................................................................................575 Dark color...........................................................................................................576 Completely blank image.....................................................................................576 All black or solid color........................................................................................576 Dots in vertical lines...........................................................................................577 Dirt on the back of the paper..............................................................................577 Dirt on the front of the paper..............................................................................578 Vertical lines.......................................................................................................579 White vertical lines.............................................................................................579 Horizontal lines...................................................................................................580 White horizontal lines.........................................................................................580 Missing color......................................................................................................580 Blank spots.........................................................................................................581 Poor fusing.........................................................................................................582 Distortion or blurring...........................................................................................582 Smearing............................................................................................................583 Misplaced image................................................................................................584 Repetitive defects troubleshooting.....................................................................584 Repetitive defect ruler........................................................................................585 Image defect examples.......................................................................................................586 Cleaning the scanner glass................................................................................................591 Calibrating the MFP............................................................................................................591 Media transport problems....................................................................................................................593 E-mail problems...................................................................................................................................595 To validate the SMTP gateway address.............................................................................595 To validate the LDAP gateway address.............................................................................595 Fax problems.......................................................................................................................................596 Network connectivity problems............................................................................................................596 Troubleshooting network printing problems........................................................................596 Loopback test......................................................................................................................597 Ping test..............................................................................................................................597 Functional checks................................................................................................................................598 Engine test..........................................................................................................................598 Formatter test......................................................................................................................599 MFP resets..........................................................................................................................................600 Cold reset............................................................................................................................600 NVRAM initialization...........................................................................................................600 Hard-disk initialization.........................................................................................................601 xvi ENWW Control panel troubleshooting.............................................................................................................602 Control panel layout............................................................................................................602 Control panel features........................................................................................................603 Home-screen navigation.....................................................................................................604 Help system........................................................................................................................604 What is This? Help.............................................................................................604 Show Me How Help............................................................................................605 Menu map...........................................................................................................................605 Retrieve job menu...............................................................................................................605 Information menu................................................................................................................606 Fax menu............................................................................................................................607 Paper handling menu..........................................................................................................607 Configure device menu.......................................................................................................609 Originals submenu.............................................................................................610 Copying submenu..............................................................................................611 Enhancement submenu.....................................................................................612 Sending submenu..............................................................................................612 Printing submenu...............................................................................................613 PCL submenu....................................................................................................616 Print quality submenu.........................................................................................617 System setup submenu......................................................................................618 Copy/send settings.............................................................................................622 MBM-3 Configuration submenu.........................................................................623 Stapler/stacker submenu...................................................................................624 I/O submenu.......................................................................................................624 Embedded Jetdirect submenu...........................................................................625 Resets submenu................................................................................................628 Diagnostics menu...............................................................................................................629 Tools for troubleshooting.....................................................................................................................633 Using the embedded Web server.......................................................................................633 Opening the embedded Web server..................................................................633 Information tab...................................................................................................634 Settings tab........................................................................................................634 Digital Sending tab.............................................................................................635 Networking tab...................................................................................................635 Other links..........................................................................................................635 Using the HP Easy Printer Care Software..........................................................................636 Supported operating systems............................................................................636 To use the HP Easy Printer Care Software.......................................................636 HP Easy Printer Care Software sections...........................................................637 Using HP Web Jetadmin software......................................................................................639 Information pages...............................................................................................................640 To print an information page..............................................................................640 Menu map..........................................................................................................640 Configuration pages...........................................................................................641 Configuration page............................................................................641 HP embedded Jetdirect page............................................................643 Paper handling configuration page...................................................643 Fax accessory page..........................................................................644 Finding important information on the configuration pages................646 ENWW xvii Supplies status page..........................................................................................648 Usage page........................................................................................................650 PCL or PS font list..............................................................................................652 Individual component diagnostics.......................................................................................653 LED diagnostics ................................................................................................653 Engine diagnostics.............................................................................................654 Diagnostics mode..............................................................................654 Diagnostics that put the engine into the special diagnostics mode. .654 Diagnostic tests.................................................................................655 Paper path sensor test.......................................................................................656 Manual sensor test.............................................................................................657 Scanner tests.....................................................................................................659 Component tests................................................................................................659 Service menu......................................................................................................................662 Service ID...........................................................................................................................664 Converting the service ID to an actual date.......................................................664 Troubleshooting the embedded HP Jetdirect print server..................................................665 Firmware-stack trace..........................................................................................................665 Diagrams for troubleshooting..............................................................................................................666 DC controller connections...................................................................................................666 Scanner controller PCB connections..................................................................................669 Locations of major components..........................................................................................670 Sensors and switches........................................................................................672 Sensors and switches.......................................................................672 Motors, fans, and solenoids...............................................................................674 Motors and solenoids........................................................................674 Fans...................................................................................................677 PCBs..................................................................................................678 Scanner and ADF components..........................................................................679 ADF and scanner sensors.................................................................679 ADF pickup assembly sensors..........................................................680 ADF motors, fans, and solenoids......................................................680 2 X 500-sheet feeder..........................................................................................682 IPTU...................................................................................................................683 General timing chart............................................................................................................684 General circuit diagrams.....................................................................................................685 8 Parts and diagrams Introduction..........................................................................................................................................700 Ordering parts and supplies................................................................................................................701 Parts that wear....................................................................................................................701 Parts....................................................................................................................................701 Customer support...............................................................................................................701 Supplies and accessories...................................................................................................701 Assembly locations..............................................................................................................................706 Major components..............................................................................................................706 External covers and panels.................................................................................................................710 Internal components............................................................................................................................722 ADF components.................................................................................................................................766 Scanner components...........................................................................................................................788 xviii ENWW 2 X 500-sheet feeder components......................................................................................................810 Optional devices..................................................................................................................................830 Stapler/stacker....................................................................................................................830 3-bin mailbox.......................................................................................................................832 Intermediate paper transfer unit (IPTU)..............................................................................834 Alphabetical parts list...........................................................................................................................840 Numerical parts list..............................................................................................................................854 Index....................................................................................................................................................................869 ENWW xix xx ENWW List of tables Table 1-1 Table 1-2 Table 1-3 Table 1-4 Table 1-5 Table 1-6 Table 1-7 Table 1-8 Table 1-9 Table 1-10 Table 1-11 Table 1-12 Table 1-13 Table 1-14 Table 1-15 Table 3-1 Table 3-2 Table 3-3 Table 3-4 Table 5-1 Table 5-2 Table 5-3 Table 5-4 Table 5-5 Table 5-6 Table 5-7 Table 6-1 Table 7-1 Table 7-2 Table 7-3 Table 7-4 Table 7-5 Table 7-6 Table 7-7 Table 7-8 Table 7-9 Table 7-10 Table 7-11 Table 7-12 Table 7-13 ENWW Parts compatibility..........................................................................................................................13 Product dimensions........................................................................................................................15 Product dimensions........................................................................................................................15 Environmental specifications..........................................................................................................15 Power requirements.......................................................................................................................16 Power consumption (average, in watts).........................................................................................16 Sound power and pressure level (Product Name: X)....................................................................17 Supported types of media..............................................................................................................22 Tray 1 media sizes.........................................................................................................................22 Tray 2, 3, and 4 media sizes..........................................................................................................23 Automatic duplex printing (two-sided printing)...............................................................................24 Optional 3-bin mailbox or stacker part of the stapler/stacker supported sizes..............................24 Stapler part of the optional stapler/stacker supported sizes..........................................................26 Supported heavy paper types........................................................................................................29 Weight equivalence table...............................................................................................................30 HP Color LaserJet 4730mfp installation.........................................................................................52 Supported printer drivers................................................................................................................79 Gaining access to Windows printer drivers....................................................................................81 Gaining access to Macintosh printer drivers..................................................................................82 Basic operation sequence............................................................................................................147 Function of motors, fans, and environment sensor......................................................................157 Fuser temperatures......................................................................................................................162 Calibration timing and duration....................................................................................................191 Cleaning timing and duration.......................................................................................................191 Paper tray media size detection...................................................................................................203 Paper size detection switch settings............................................................................................209 Common fasteners used in this MFP...........................................................................................246 Troubleshooting flowchart............................................................................................................485 Error messages and associated jam locations............................................................................537 Causes for jams in Tray 1............................................................................................................557 Causes for jams in Tray 2............................................................................................................558 Causes for jams in Tray 3............................................................................................................559 Causes for jams in Tray 4............................................................................................................560 Causes for jams in the paper path...............................................................................................560 Causes for jams in the right upper cover.....................................................................................561 Causes for jams in the duplex path..............................................................................................562 Causes of jams in the ADF..........................................................................................................562 Causes for jams in the IPTU........................................................................................................563 Causes for jams in the stapler/stacker.........................................................................................563 Causes for jams in the 3-bin mailbox...........................................................................................564 xxi Table 7-14 Table 7-15 Table 7-16 Table 7-17 Table 7-18 Table 7-19 Table 7-20 Table 7-21 Table 7-22 Table 7-23 Table 7-24 Table 7-25 Table 7-26 Table 7-27 Table 7-28 Table 7-29 Table 7-30 Table 7-31 Table 7-32 Table 7-33 Table 7-34 Table 7-35 Table 7-36 Table 7-37 Table 7-38 Table 7-39 Table 8-1 Table 8-2 Table 8-3 Table 8-4 Table 8-5 Table 8-6 Table 8-7 Table 8-8 Table 8-9 Table 8-10 Table 8-11 Table 8-12 Table 8-13 Table 8-14 Table 8-15 Table 8-16 Table 8-17 Table 8-18 Table 8-19 Table 8-20 Table 8-21 Table 8-22 Table 8-23 Table 8-24 xxii Image defects...............................................................................................................................573 Causes for light images................................................................................................................574 Causes for light color....................................................................................................................575 Causes for dark images...............................................................................................................575 Causes for dark colors.................................................................................................................576 Causes for a completely blank image..........................................................................................576 Causes for an all black or solid colored image............................................................................577 Causes for vertical lines of white dots..........................................................................................577 Causes for dirt on the back of the paper......................................................................................578 Causes for dirt on the front of the paper......................................................................................578 Causes for vertical lines...............................................................................................................579 Causes for white vertical lines......................................................................................................579 Causes for horizontal lines...........................................................................................................580 Causes for white horizontal lines.................................................................................................580 Causes for a missing color...........................................................................................................580 Causes for blank spots.................................................................................................................581 Causes for poor fusing.................................................................................................................582 Causes for distortion or blurring...................................................................................................582 Causes for smearing....................................................................................................................583 Causes for misplaced image........................................................................................................584 Defects that can occur during printing.........................................................................................586 Defects that can occur when using the ADF................................................................................590 Important information on the configuration pages.......................................................................646 Tray 2 paper size codes...............................................................................................................656 Manual sensor test letter designations........................................................................................657 Service menu...............................................................................................................................662 Technical support Web sites and related documentation............................................................701 Supplies and accessories............................................................................................................701 Major components........................................................................................................................707 External covers and panels..........................................................................................................711 Right lower cover assembly.........................................................................................................713 Multipurpose tray assembly.........................................................................................................715 Right upper door assembly..........................................................................................................717 Left cover assembly.....................................................................................................................719 Face-down tray assembly............................................................................................................721 Internal components (1 of 8)........................................................................................................723 Internal components (2 of 8)........................................................................................................725 Internal components (3 of 8)........................................................................................................727 Internal components (4 of 8)........................................................................................................729 Internal components (5 of 8)........................................................................................................731 Internal components (6 of 8)........................................................................................................733 Internal components (7 of 8)........................................................................................................735 Internal components (8 of 8)........................................................................................................737 Paper pickup drive assembly.......................................................................................................739 Pickup motor assembly................................................................................................................741 Disengaging drive assembly........................................................................................................743 Lifter drive assembly....................................................................................................................745 Cassette.......................................................................................................................................747 Multipurpose pickup assembly.....................................................................................................749 ETB assembly..............................................................................................................................751 ENWW Table 8-25 Table 8-26 Table 8-27 Table 8-28 Table 8-29 Table 8-30 Table 8-31 Table 8-32 Table 8-33 Table 8-34 Table 8-35 Table 8-36 Table 8-37 Table 8-38 Table 8-39 Table 8-40 Table 8-41 Table 8-42 Table 8-43 Table 8-44 Table 8-45 Table 8-46 Table 8-47 Table 8-48 Table 8-49 Table 8-50 Table 8-51 Table 8-52 Table 8-53 Table 8-54 Table 8-55 Table 8-56 Table 8-57 Table 8-58 Table 8-59 Table 8-60 Table 8-61 Table 8-62 Table 8-63 Table 8-64 Table 8-65 Table 8-66 Table 8-67 Table 8-68 Table 8-69 ENWW Delivery assembly........................................................................................................................753 Fuser drive assembly...................................................................................................................755 Duplexing unit (1 of 2)..................................................................................................................757 Duplexing unit (2 of 2)..................................................................................................................759 Duplex feed assembly..................................................................................................................761 Fuser assembly............................................................................................................................763 PCB assembly..............................................................................................................................765 ADF assembly..............................................................................................................................767 ADF internal components (1 of 3)................................................................................................769 ADF internal components (2 of 3)................................................................................................771 ADF internal components (3 of 3)................................................................................................773 ADF input tray..............................................................................................................................775 ADF separation pad.....................................................................................................................777 ADF separation pad case.............................................................................................................779 ADF pickup-roller assembly.........................................................................................................781 ADF pickup-roller cover................................................................................................................783 ADF mylar holder assembly.........................................................................................................785 ADF mylar replacement kit...........................................................................................................787 Scanner glass and cover..............................................................................................................789 Scanner base components..........................................................................................................791 Scanner flatbed unit assembly.....................................................................................................793 Scanner covers............................................................................................................................795 Scanner carriage lock assembly..................................................................................................797 Scanner-open sensor assembly...................................................................................................799 Scanner motor fan........................................................................................................................801 Scanner motor..............................................................................................................................803 Scanner belt and pulley assembly...............................................................................................805 Scanner slide rail..........................................................................................................................807 Scanner optical assembly............................................................................................................809 2 X 500-sheet feeder external components.................................................................................813 2 X 500-sheet paper feeder internal components (1 of 2)...........................................................815 2 X 500-sheet paper feeder internal components (2 of 2)...........................................................817 500-sheet feeder lifter drive assembly.........................................................................................819 Upper paper pickup drive assembly.............................................................................................821 Lower paper pickup drive assembly.............................................................................................823 2 X 500-sheet paper feeder cassette...........................................................................................825 Upper paper pickup assembly......................................................................................................827 Lower paper pickup assembly......................................................................................................829 Stapler/stacker accessory............................................................................................................831 3-bin mailbox accessory...............................................................................................................833 External covers and panels..........................................................................................................835 Internal components (1 of 2)........................................................................................................837 Internal components (2 of 2)........................................................................................................839 Alphabetical parts list...................................................................................................................840 Numerical parts list.......................................................................................................................854 xxiii xxiv ENWW List of figures Figure 4-1 Figure 4-2 Figure 4-3 Figure 5-1 Figure 5-2 Figure 5-3 Figure 5-4 Figure 5-5 Figure 5-6 Figure 5-7 Figure 5-8 Figure 5-9 Figure 5-10 Figure 5-11 Figure 5-12 Figure 5-13 Figure 5-14 Figure 5-15 Figure 5-16 Figure 5-17 Figure 5-18 Figure 5-19 Figure 5-20 Figure 5-21 Figure 5-22 Figure 5-23 Figure 5-24 Figure 5-25 Figure 5-26 Figure 5-27 Figure 5-28 Figure 5-29 Figure 5-30 Figure 5-31 Figure 5-32 Figure 5-33 Figure 5-34 Figure 5-35 Figure 5-36 Figure 5-37 ENWW ETB total page count according to average job length................................................................115 Supply item locations...................................................................................................................117 Supplies replacement clearance diagram....................................................................................118 Basic system operation................................................................................................................146 Power on sequence......................................................................................................................149 Formatter system.........................................................................................................................150 Engine control system..................................................................................................................154 DC controller PCB........................................................................................................................155 Motors and fans............................................................................................................................157 Low-voltage power supply circuits...............................................................................................161 Fuser power supply circuit...........................................................................................................161 Low-voltage power supply circuit.................................................................................................163 Heater temperature control circuit................................................................................................165 High-voltage power supply block diagram...................................................................................169 Video interface control..................................................................................................................171 Laser/scanner assembly..............................................................................................................173 Laser control circuit block diagram...............................................................................................175 Scanner motor circuit diagram.....................................................................................................176 Image formation system...............................................................................................................177 Image formation process..............................................................................................................179 Electrostatic latent image formation block...................................................................................180 Pre-exposure................................................................................................................................180 Laser beam exposure...................................................................................................................181 Attaching the media to the ETB...................................................................................................182 Toner transfer...............................................................................................................................183 Separation....................................................................................................................................183 Fusing...........................................................................................................................................184 Print cartridge...............................................................................................................................185 Memory tag...................................................................................................................................186 Photosensitive drum detection.....................................................................................................187 ETB...............................................................................................................................................188 Transfer roller engagement/disengagement control....................................................................190 ETB cleaning................................................................................................................................192 Color misregistration detection.....................................................................................................194 Image stabilization control............................................................................................................195 Image density detection...............................................................................................................197 Pickup/feed system (1 of 2)..........................................................................................................199 Pickup/feed system (2 of 2)..........................................................................................................201 Pickup/feed system......................................................................................................................202 Cassette pickup............................................................................................................................204 xxv Figure 5-38 Figure 5-39 Figure 5-40 Figure 5-41 Figure 5-42 Figure 5-43 Figure 5-44 Figure 5-45 Figure 5-46 Figure 5-47 Figure 5-48 Figure 5-49 Figure 5-50 Figure 5-51 Figure 5-52 Figure 5-53 Figure 5-54 Figure 5-55 Figure 5-56 Figure 5-57 Figure 5-58 Figure 5-59 Figure 5-60 Figure 5-61 Figure 5-62 Figure 5-63 Figure 6-1 Figure 6-2 Figure 6-3 Figure 6-4 Figure 6-5 Figure 6-6 Figure 6-7 Figure 6-8 Figure 6-9 Figure 6-10 Figure 6-11 Figure 6-12 Figure 6-13 Figure 6-14 Figure 6-15 Figure 6-16 Figure 6-17 Figure 6-18 Figure 6-19 Figure 6-20 Figure 6-21 Figure 6-22 Figure 6-23 Figure 6-24 xxvi Media lifting..................................................................................................................................206 Media lifting..................................................................................................................................207 Skew correction............................................................................................................................208 Media detection............................................................................................................................209 Loop control..................................................................................................................................212 Fusing pressure release...............................................................................................................213 Duplex feed unit...........................................................................................................................214 Duplexing driver PCB signal flow.................................................................................................214 Duplexing feed.............................................................................................................................215 Paper skew correction..................................................................................................................216 ADF mechanical structure............................................................................................................219 Scanner assembly electrical structure.........................................................................................220 Scan carriage components..........................................................................................................221 Scan carriage movement.............................................................................................................222 ADF paper path and sensors.......................................................................................................223 2 X 500-sheet feeder paper path.................................................................................................225 2 X 500-sheet feeder I/O block diagram......................................................................................226 2 X 500-sheet feeder pickup and feed diagram...........................................................................227 IPTU paper path...........................................................................................................................229 IPTU PCB flow.............................................................................................................................230 IPTU transfer operation................................................................................................................231 3-bin mailbox operation................................................................................................................233 Media flow when using the stacker mode....................................................................................234 Stapler/stacker operation.............................................................................................................236 Jogger operation (top view)..........................................................................................................237 Stapler unit operation...................................................................................................................239 Removal and replacement sequencing tree diagram..................................................................244 Remove the print cartridges (1 of 3).............................................................................................248 Remove the print cartridges (2 of 3).............................................................................................249 Remove the print cartridges (3 of 3).............................................................................................249 Remove the control panel overlays..............................................................................................250 Remove the control panel (1 of 3)................................................................................................250 Remove the control panel (2 of 3)................................................................................................251 Remove the control panel (3 of 3)................................................................................................251 Remove the IPTU (1 of 3)............................................................................................................252 Remove the IPTU (2 of 3)............................................................................................................252 Remove the IPTU (3 of 3)............................................................................................................253 Remove the stapler/stacker (1 of 5).............................................................................................253 Remove the stapler/stacker (2 of 5).............................................................................................254 Remove the stapler/stacker (3 of 5).............................................................................................254 Remove the stapler/stacker (4 of 5).............................................................................................255 Remove the stapler/stacker (5 of 5).............................................................................................255 Replace the staple cartridge (1 of 3)............................................................................................256 Replace the staple cartridge (2 of 3)............................................................................................256 Replace the staple cartridge (3 of 3)............................................................................................257 Remove the 3-bin mailbox (1 of 3)...............................................................................................257 Remove the 3-bin mailbox (2 of 3)...............................................................................................258 Remove the 3-bin mailbox (3 of 3)...............................................................................................258 Remove the ETB assembly (1 of 4).............................................................................................259 Remove the ETB assembly (2 of 4).............................................................................................259 ENWW Figure 6-25 Figure 6-26 Figure 6-27 Figure 6-28 Figure 6-29 Figure 6-30 Figure 6-31 Figure 6-32 Figure 6-33 Figure 6-34 Figure 6-35 Figure 6-36 Figure 6-37 Figure 6-38 Figure 6-39 Figure 6-40 Figure 6-41 Figure 6-42 Figure 6-43 Figure 6-44 Figure 6-45 Figure 6-46 Figure 6-47 Figure 6-48 Figure 6-49 Figure 6-50 Figure 6-51 Figure 6-52 Figure 6-53 Figure 6-54 Figure 6-55 Figure 6-56 Figure 6-57 Figure 6-58 Figure 6-59 Figure 6-60 Figure 6-61 Figure 6-62 Figure 6-63 Figure 6-64 Figure 6-65 Figure 6-66 Figure 6-67 Figure 6-68 Figure 6-69 Figure 6-70 Figure 6-71 Figure 6-72 Figure 6-73 Figure 6-74 ENWW Remove the ETB assembly (3 of 4) — right lever.......................................................................260 Remove the ETB assembly (4 of 4) — left lever..........................................................................260 Remove the MP tray pickup assembly (1 of 2)............................................................................261 Remove the MP tray pickup assembly (2 of 2)............................................................................261 Remove the ADF input tray (1 of 3).............................................................................................262 Remove the ADF input tray (2 of 3).............................................................................................262 Remove the ADF input tray (3 of 3).............................................................................................263 Remove the ADF pickup and feed rollers (1 of 3)........................................................................264 Remove the ADF pickup and feed rollers (2 of 3)........................................................................264 Remove the ADF pickup and feed rollers (3 of 3)........................................................................265 Remove the ADF separation pad (1 of 4)....................................................................................266 Remove the ADF separation pad (2 of 4)....................................................................................266 Remove the ADF separation pad (3 of 4)....................................................................................267 Remove the ADF separation pad (4 of 4)....................................................................................267 Remove the ADF delivery guide (1 of 3)......................................................................................268 Remove the ADF delivery guide (2 of 3)......................................................................................268 Remove the ADF delivery guide (3 of 3)......................................................................................269 Reinstall the clear mylar sheet.....................................................................................................269 Remove the face-down tray assembly.........................................................................................270 Remove the fuser (1 of 2)............................................................................................................271 Remove the fuser (2 of 2)............................................................................................................271 Remove the tray 2, 3, or 4 pickup and feed rollers (1 of 2)..........................................................272 Remove the tray 2, 3, or 4 pickup and feed rollers (2 of 2)..........................................................272 Remove the MP tray pickup roller (1 of 3)...................................................................................273 Remove the MP tray pickup roller (2 of 3)...................................................................................273 Remove the MP tray pickup roller (3 of 3)...................................................................................274 Replace the MP tray pickup roller................................................................................................274 Replace the tray cover.................................................................................................................275 Remove the tray 2 separation roller (1 of 3)................................................................................275 Remove the tray 2 separation roller (2 of 3)................................................................................276 Remove the tray 2 separation roller (3 of 3)................................................................................276 Remove the tray 3 or 4 separation rollers (1 of 2).......................................................................277 Remove the tray 3 or 4 separation rollers (2 of 2).......................................................................277 Remove the scanner filter (1 of 2)................................................................................................278 Remove the scanner filter (2 of 2)................................................................................................278 Remove the ADF hinge flap.........................................................................................................279 Remove the formatter (1 of 2)......................................................................................................281 Remove the formatter (2 of 2)......................................................................................................281 Remove the hard drive (1 of 2)....................................................................................................283 Remove the hard drive (2 of 2)....................................................................................................283 Remove the DIMM (2 of 3)...........................................................................................................284 Remove the DIMM (3 of 3)...........................................................................................................284 Remove the DIMM (4 of 5)...........................................................................................................285 Remove the flash memory card (1 of 2).......................................................................................287 Remove the flash memory card (2 of 2).......................................................................................287 Remove the fax accessory (1 of 5)..............................................................................................288 Remove the fax accessory (2 of 5)..............................................................................................288 Remove the fax accessory (3 of 5)..............................................................................................289 Remove the fax accessory (4 of 5)..............................................................................................289 Remove the fax accessory (5 of 5)..............................................................................................290 xxvii Figure 6-75 Figure 6-76 Figure 6-77 Figure 6-78 Figure 6-79 Figure 6-80 Figure 6-81 Figure 6-82 Figure 6-83 Figure 6-84 Figure 6-85 Figure 6-86 Figure 6-87 Figure 6-88 Figure 6-89 Figure 6-90 Figure 6-91 Figure 6-92 Figure 6-93 Figure 6-94 Figure 6-95 Figure 6-96 Figure 6-97 Figure 6-98 Figure 6-99 Figure 6-100 Figure 6-101 Figure 6-102 Figure 6-103 Figure 6-104 Figure 6-105 Figure 6-106 Figure 6-107 Figure 6-108 Figure 6-109 Figure 6-110 Figure 6-111 Figure 6-112 Figure 6-113 Figure 6-114 Figure 6-115 Figure 6-116 Figure 6-117 Figure 6-118 Figure 6-119 Figure 6-120 Figure 6-121 Figure 6-122 Figure 6-123 Figure 6-124 xxviii Cover, door, and panel locations (1 of 2).....................................................................................291 Cover, door, and panel locations (2 of 2).....................................................................................292 Remove the face-down tray assembly.........................................................................................293 Remove the delivery cover assembly..........................................................................................293 Remove the rear cover assembly (1 of 4)....................................................................................294 Remove the rear cover assembly (2 of 4)....................................................................................294 Remove the rear cover assembly (3 of 4)....................................................................................295 Remove the rear cover assembly (4 of 4)....................................................................................295 Remove the left cover..................................................................................................................296 Remove the front cover (1 of 5)...................................................................................................297 Remove the front cover (2 of 5)...................................................................................................298 Remove the front cover (3 of 5)...................................................................................................298 Remove the front cover (4 of 5)...................................................................................................299 Remove the front cover (5 of 5)...................................................................................................299 Remove tray 1 (1 of 7)..................................................................................................................300 Remove tray 1 (2 of 7)..................................................................................................................300 Remove tray 1 (3 of 7)..................................................................................................................301 Remove tray 1 (4 of 7)..................................................................................................................301 Remove tray 1 (5 of 7)..................................................................................................................302 Remove tray 1 (6 of 7)..................................................................................................................302 Remove tray 1 (7 of 7)..................................................................................................................303 Remove the right lower cover assembly (1 of 5)..........................................................................303 Remove the right lower cover assembly (2 of 5)..........................................................................304 Remove the right lower cover assembly (3 of 5)..........................................................................304 Remove the right lower cover assembly (4 of 5)..........................................................................305 Remove the right lower cover assembly (5 of 5)..........................................................................305 Remove the delivery upper cover assembly................................................................................306 Remove the right front lower inner cover.....................................................................................307 Remove the left rear inner cover..................................................................................................308 Remove the right front inner cover assembly (1 of 3)..................................................................309 Remove the right front inner cover assembly (2 of 3)..................................................................309 Remove the right front inner cover assembly (3 of 3)..................................................................310 Remove the right rear inner cover assembly (1 of 4)...................................................................310 Remove the right rear inner cover assembly (2 of 4)...................................................................311 Remove the right rear inner cover assembly (3 of 4)...................................................................311 Remove the right rear inner cover assembly (4 of 4)...................................................................312 Locations of main assemblies (1 of 3).........................................................................................313 Locations of main assemblies (2 of 3).........................................................................................314 Locations of main assemblies (3 of 3).........................................................................................315 Paper feed assembly sensor........................................................................................................316 Remove the paper feed assembly (1 of 6)...................................................................................317 Remove the paper feed assembly (2 of 6)...................................................................................317 Remove the paper feed assembly (3 of 6)...................................................................................318 Remove the paper feed assembly (4 of 6)...................................................................................318 Remove the paper feed assembly (5 of 6)...................................................................................319 Remove the paper feed assembly (6 of 6)...................................................................................319 Remove the pickup drive assembly (1 of 2).................................................................................320 Remove the pickup drive assembly (2 of 2).................................................................................320 Remove the lifter drive assembly (1 of 3)....................................................................................321 Remove the lifter drive assembly (2 of 3)....................................................................................321 ENWW Figure 6-125 Figure 6-126 Figure 6-127 Figure 6-128 Figure 6-129 Figure 6-130 Figure 6-131 Figure 6-132 Figure 6-133 Figure 6-134 Figure 6-135 Figure 6-136 Figure 6-137 Figure 6-138 Figure 6-139 Figure 6-140 Figure 6-141 Figure 6-142 Figure 6-143 Figure 6-144 Figure 6-145 Figure 6-146 Figure 6-147 Figure 6-148 Figure 6-149 Figure 6-150 Figure 6-151 Figure 6-152 Figure 6-153 Figure 6-154 Figure 6-155 Figure 6-156 Figure 6-157 Figure 6-158 Figure 6-159 Figure 6-160 Figure 6-161 Figure 6-162 Figure 6-163 Figure 6-164 Figure 6-165 Figure 6-166 Figure 6-167 Figure 6-168 Figure 6-169 Figure 6-170 Figure 6-171 Figure 6-172 Figure 6-173 Figure 6-174 ENWW Remove the lifter drive assembly (3 of 3)....................................................................................322 Remove the disengaging drive assembly (1 of 3)........................................................................323 Remove the disengaging drive assembly (2 of 3)........................................................................324 Remove the disengaging drive assembly (3 of 3)........................................................................324 Remove the main drive assembly (1 of 9)...................................................................................325 Remove the main drive assembly (2 of 9)...................................................................................326 Remove the main drive assembly (3 of 9)...................................................................................326 Remove the main drive assembly (4 of 9)...................................................................................327 Remove the main drive assembly (5 of 9)...................................................................................327 Remove the main drive assembly (6 of 9)...................................................................................328 Remove the main drive assembly (7 of 9)...................................................................................328 Remove the main drive assembly (8 of 9)...................................................................................329 Remove the main drive assembly (9 of 9)...................................................................................329 Reinstallation tips (1 of 5).............................................................................................................330 Reinstallation tips (2 of 5).............................................................................................................331 Reinstallation tips (3 of 5).............................................................................................................331 Reinstallation tips (4 of 5).............................................................................................................332 Reinstallation tips (5 of 5).............................................................................................................333 Remove the rail holder assembly (1 of 3)....................................................................................334 Remove the rail holder assembly (2 of 3)....................................................................................334 Remove the rail holder assembly (3 of 3)....................................................................................335 Remove the rail guide assembly (1 of 7).....................................................................................335 Remove the rail guide assembly (2 of 7).....................................................................................336 Remove the rail guide assembly (3 of 7).....................................................................................336 Remove the rail guide assembly (4 of 7).....................................................................................337 Remove the rail guide assembly, connector cover claw detail (5 of 7)........................................337 Remove the rail guide assembly (6 of 7).....................................................................................338 Remove the rail guide assembly (7 of 7).....................................................................................338 Remove the formatter case (2 of 10)...........................................................................................339 Remove the formatter case (3 of 10)...........................................................................................339 Remove the formatter case (4 of 10)...........................................................................................340 Remove the formatter case (5 of 10)...........................................................................................340 Remove the formatter case (6 of 10)...........................................................................................341 Remove the formatter case (7 of 10)...........................................................................................341 Remove the formatter case (8 of 10)...........................................................................................342 Remove the formatter case (9 of 10)...........................................................................................342 Remove the formatter case (10 of 10).........................................................................................343 Remove screws at corners of MFP..............................................................................................344 Remove laser/scanner components (1 of 12)..............................................................................345 Remove the laser/scanner components (2 of 12)........................................................................345 Remove the laser/scanner components (3 of 12)........................................................................346 Remove the laser/scanner components (4 of 12)........................................................................346 Remove the laser/scanner components (5 of 12)........................................................................347 Remove the laser/scanner components (6 of 12)........................................................................347 Remove the laser/scanner components (7 of 12)........................................................................348 Remove the laser/scanner components (8 of 12)........................................................................348 Remove the laser/scanner components (9 of 12)........................................................................349 Remove the laser/scanner components (10 of 12)......................................................................349 Remove the laser/scanner components (11 of 12)......................................................................350 Remove laser/scanner components (12 of 12)............................................................................350 xxix Figure 6-175 Figure 6-176 Figure 6-177 Figure 6-178 Figure 6-179 Figure 6-180 Figure 6-181 Figure 6-182 Figure 6-183 Figure 6-184 Figure 6-185 Figure 6-186 Figure 6-187 Figure 6-188 Figure 6-189 Figure 6-190 Figure 6-191 Figure 6-192 Figure 6-193 Figure 6-194 Figure 6-195 Figure 6-196 Figure 6-197 Figure 6-198 Figure 6-199 Figure 6-200 Figure 6-201 Figure 6-202 Figure 6-203 Figure 6-204 Figure 6-205 Figure 6-206 Figure 6-207 Figure 6-208 Figure 6-209 Figure 6-210 Figure 6-211 Figure 6-212 Figure 6-213 Figure 6-214 Figure 6-215 Figure 6-216 Figure 6-217 Figure 6-218 Figure 6-219 Figure 6-220 Figure 6-221 Figure 6-222 Figure 6-223 Figure 6-224 xxx Remove the duplexing assembly (1 of 5).....................................................................................351 Remove the duplexing assembly (2 of 5).....................................................................................352 Remove the duplexing assembly (3 of 5).....................................................................................352 Remove the duplexing assembly (4 of 5).....................................................................................353 Remove the duplexing assembly (5 of 5).....................................................................................353 Remove the delivery assembly (1 of 15)......................................................................................354 Remove the delivery assembly (2 of 15)......................................................................................354 Remove the delivery assembly (3 of 15)......................................................................................355 Remove the delivery assembly (4 of 15)......................................................................................355 Remove the delivery assembly (5 of 15)......................................................................................356 Remove the delivery assembly (6 of 15)......................................................................................356 Remove the delivery assembly (7 of 15)......................................................................................357 Remove the delivery assembly (8 of 15)......................................................................................357 Remove the delivery assembly (9 of 15)......................................................................................358 Remove the delivery assembly (10 of 15)....................................................................................358 Remove the delivery assembly (11 of 15)....................................................................................359 Remove the delivery assembly (12 of 15)....................................................................................359 Remove the delivery assembly (13 of 15)....................................................................................360 Remove the delivery assembly (14 of 15)....................................................................................360 Remove the delivery assembly (15 of 15)....................................................................................361 Remove the fuser drive assembly................................................................................................361 Remove drum motor.....................................................................................................................362 Remove the fuser motor (1 of 2)..................................................................................................363 Remove the fuser motor (2 of 2)..................................................................................................363 Remove the fuser pressure release motor (1 of 8)......................................................................364 Remove the fuser pressure release motor (2 of 8)......................................................................365 Remove the fuser pressure release motor (3 of 8)......................................................................365 Remove the fuser pressure release motor (4 of 8)......................................................................366 Remove the fuser pressure release motor, connector cover claw detail (5 of 8)........................366 Remove the fuser pressure release motor (6 of 8)......................................................................367 Remove the fuser pressure release motor (7 of 8)......................................................................367 Remove the fuser pressure release motor (8 of 8)......................................................................368 Remove the developing disengaging motor.................................................................................369 Remove the pickup motor assembly (1 of 3)...............................................................................370 Remove the pickup motor assembly (2 of 3)...............................................................................370 Remove the pickup motor assembly (3 of 3)...............................................................................371 Remove the power supply fan (1 of 2).........................................................................................371 Remove the power supply fan (2 of 2).........................................................................................372 Reinstall the power supply fan.....................................................................................................372 Remove the cartridge fan.............................................................................................................373 Installation guidelines...................................................................................................................374 Remove the sub power supply fan (1 of 3)..................................................................................374 Remove the sub power supply fan (2 of 3)..................................................................................375 Remove the sub power supply fan (3 of 3)..................................................................................375 Installation guidelines...................................................................................................................376 Remove the delivery fan (1 of 2)..................................................................................................376 Remove the delivery fan (2 of 2)..................................................................................................377 Remove control fan #1.................................................................................................................377 Installation guidelines...................................................................................................................378 Remove control fan #2.................................................................................................................378 ENWW Figure 6-225 Figure 6-226 Figure 6-227 Figure 6-228 Figure 6-229 Figure 6-230 Figure 6-231 Figure 6-232 Figure 6-233 Figure 6-234 Figure 6-235 Figure 6-236 Figure 6-237 Figure 6-238 Figure 6-239 Figure 6-240 Figure 6-241 Figure 6-242 Figure 6-243 Figure 6-244 Figure 6-245 Figure 6-246 Figure 6-247 Figure 6-248 Figure 6-249 Figure 6-250 Figure 6-251 Figure 6-252 Figure 6-253 Figure 6-254 Figure 6-255 Figure 6-256 Figure 6-257 Figure 6-258 Figure 6-259 Figure 6-260 Figure 6-261 Figure 6-262 Figure 6-263 Figure 6-264 Figure 6-265 Figure 6-266 Figure 6-267 Figure 6-268 Figure 6-269 Figure 6-270 Figure 6-271 Figure 6-272 Figure 6-273 Figure 6-274 ENWW Installation guidelines...................................................................................................................379 Remove the rear exhaust fan (1 of 2)..........................................................................................379 Remove the rear exhaust fan (2 of 2)..........................................................................................380 Installation guidelines...................................................................................................................380 Remove the ETB fan (1 of 4).......................................................................................................381 Remove the ETB fan (2 of 4).......................................................................................................381 Remove the ETB fan (3 of 4).......................................................................................................382 Remove the ETB fan (4 of 4).......................................................................................................382 Installation guidelines...................................................................................................................383 Remove the DC controller (1 of 2)...............................................................................................385 Remove the DC controller (2 of 2)...............................................................................................385 DC controller component connections.........................................................................................386 Remove the toner level PCB........................................................................................................389 Remove the high-voltage power supply PCB (1 of 9)..................................................................390 Remove the high-voltage power supply PCB (2 of 9)..................................................................390 Remove the high-voltage power supply PCB (3 of 9)..................................................................391 Remove the high-voltage power supply PCB (4 of 9)..................................................................391 Remove the high-voltage power supply PCB (5 of 9)..................................................................392 Remove the high-voltage power supply PCB (6 of 9)..................................................................392 Remove the high-voltage power supply PCB (7 of 9)..................................................................393 Remove the high-voltage power supply PCB (8 of 9)..................................................................394 Remove the high-voltage power supply PCB (9 of 9)..................................................................394 Remove the low-voltage power supply PCB (1 of 9)...................................................................395 Remove the low-voltage power supply PCB (2 of 9)...................................................................395 Remove the low-voltage power supply PCB (3 of 9)...................................................................396 Remove the low-voltage power supply PCB (4 of 9)...................................................................396 Remove the low-voltage power supply PCB (5 of 9)...................................................................397 Remove the low-voltage power supply PCB (6 of 9)...................................................................397 Remove the low-voltage power supply PCB (7 of 9)...................................................................398 Remove the low-voltage power supply PCB (8 of 9)...................................................................398 Remove the low-voltage power supply PCB (9 of 9)...................................................................399 Remove the memory controller PCB............................................................................................400 Remove the sub power supply PCB (1 of 4)................................................................................401 Remove the sub power supply PCB (2 of 4)................................................................................401 Remove the sub power supply PCB (3 of 4)................................................................................402 Remove the sub power supply PCB (4 of 4)................................................................................402 Remove the fan drive PCB...........................................................................................................403 Remove the high-voltage contacts...............................................................................................404 Remove the E-label contacts (1 of 2)...........................................................................................405 Remove the E-label contacts (2 of 2)...........................................................................................406 Remove the power switch (1 of 3)................................................................................................406 Remove the power switch (2 of 3)................................................................................................407 Remove the power switch (3 of 3)................................................................................................407 Remove the door-open switch assembly (1 of 3).........................................................................408 Remove the door-open switch assembly (2 of 3).........................................................................408 Remove the door-open switch assembly (3 of 3).........................................................................409 Remove the environment sensor.................................................................................................410 Remove the ADF assembly (1 of 3).............................................................................................411 Remove the ADF assembly (2 of 3).............................................................................................412 Remove the ADF assembly (3 of 3).............................................................................................412 xxxi Figure 6-275 Figure 6-276 Figure 6-277 Figure 6-278 Figure 6-279 Figure 6-280 Figure 6-281 Figure 6-282 Figure 6-283 Figure 6-284 Figure 6-285 Figure 6-286 Figure 6-287 Figure 6-288 Figure 6-289 Figure 6-290 Figure 6-291 Figure 6-292 Figure 6-293 Figure 6-294 Figure 6-295 Figure 6-296 Figure 6-297 Figure 6-298 Figure 6-299 Figure 6-300 Figure 6-301 Figure 6-302 Figure 6-303 Figure 6-304 Figure 6-305 Figure 6-306 Figure 6-307 Figure 6-308 Figure 6-309 Figure 6-310 Figure 6-311 Figure 6-312 Figure 6-313 Figure 6-314 Figure 6-315 Figure 6-316 Figure 6-317 Figure 6-318 Figure 6-319 Figure 6-320 Figure 6-321 Figure 6-322 Figure 6-323 Figure 6-324 xxxii Remove the top covers (1 of 2)....................................................................................................413 Remove the top covers (2 of 2)....................................................................................................413 Remove the scanner assembly (1 of 5).......................................................................................414 Remove the scanner assembly (2 of 5).......................................................................................414 Remove the scanner assembly (3 of 5).......................................................................................415 Remove the scanner assembly (4 of 5).......................................................................................415 Remove the scanner assembly (5 of 5).......................................................................................416 Remove the scanner left cover (1 of 2)........................................................................................416 Remove the scanner left cover (2 of 2)........................................................................................417 Remove the scanner right cover (1 of 2)......................................................................................417 Remove the scanner right cover (2 of 2)......................................................................................418 Remove the scanner glass (1 of 2)..............................................................................................418 Remove the optical assembly (1 of 10)........................................................................................419 Remove the optical assembly (2 of 10)........................................................................................420 Remove the optical assembly (3 of 10)........................................................................................421 Remove the optical assembly (4 of 10)........................................................................................421 Remove the optical assembly (5 of 10)........................................................................................422 Remove the optical assembly (6 of 10)........................................................................................422 Remove the optical assembly (7 of 10)........................................................................................423 Remove the optical assembly (8 of 10)........................................................................................423 Remove the optical assembly (9 of 10)........................................................................................424 Remove the optical assembly (10 of 10)......................................................................................424 Remove the scanner bulb (1 of 3)................................................................................................425 Remove the scanner bulb (2 of 3)................................................................................................426 Remove the scanner bulb (3 of 3)................................................................................................426 Remove the inverter PCB............................................................................................................427 Remove the scanner fan..............................................................................................................428 Remove the scanner home position sensor.................................................................................430 Reinstalling the scanner home position sensor...........................................................................430 Remove the scanner controller PCB (1 of 2)...............................................................................431 Remove the scanner controller PCB (2 of 2)...............................................................................431 Remove the ADF output bin extension (1 of 2)............................................................................433 Remove the ADF output bin extension (2 of 2)............................................................................433 Remove the ADF white mylar backing (1 of 3)............................................................................434 Remove the ADF white mylar backing (2 of 3)............................................................................434 Remove the ADF white mylar backing (3 of 3)............................................................................435 Reinstall the ADF white mylar backing springs (1 of 2)...............................................................435 Reinstall the ADF white mylar backing springs (2 of 2)...............................................................436 Remove the ADF front cover (1 of 2)...........................................................................................437 Remove the ADF front cover (2 of 2)...........................................................................................437 Remove the ADF rear cover (1 of 3)............................................................................................438 Remove the ADF rear cover (2 of 3)............................................................................................438 Remove the ADF rear cover (3 of 3)............................................................................................439 Remove the ADF left cover (1 of 2)..............................................................................................440 Remove the ADF left cover (2 of 2)..............................................................................................440 Remove the ADF jam access cover and latch (1 of 3)................................................................441 Remove the ADF jam access cover and latch (2 of 3)................................................................441 Remove the ADF jam access cover and latch (3 of 3)................................................................442 Remove the ADF leading-edge and paper-present sensors (1 of 2)...........................................443 Remove the ADF leading-edge and paper-present sensors (2 of 2)...........................................443 ENWW Figure 6-325 Figure 6-326 Figure 6-327 Figure 6-328 Figure 6-329 Figure 6-330 Figure 6-331 Figure 6-332 Figure 6-333 Figure 6-334 Figure 6-335 Figure 6-336 Figure 6-337 Figure 6-338 Figure 6-339 Figure 6-340 Figure 6-341 Figure 6-342 Figure 6-343 Figure 6-344 Figure 6-345 Figure 6-346 Figure 6-347 Figure 6-348 Figure 6-349 Figure 6-350 Figure 6-351 Figure 6-352 Figure 6-353 Figure 6-354 Figure 6-355 Figure 6-356 Figure 6-357 Figure 6-358 Figure 6-359 Figure 6-360 Figure 6-361 Figure 6-362 Figure 6-363 Figure 6-364 Figure 6-365 Figure 6-366 Figure 6-367 Figure 6-368 Figure 6-369 Figure 6-370 Figure 6-371 Figure 6-372 Figure 6-373 Figure 6-374 ENWW Remove the ADF hinges (1 of 3)..................................................................................................444 Remove the ADF hinges (2 of 3)..................................................................................................444 Remove the ADF hinges (3 of 3)..................................................................................................445 Remove the 2 X 500-sheet paper input assembly rear cover.....................................................447 Remove the 500-sheet feeder rear cover (1 of 2)........................................................................448 Remove the 500-sheet feeder rear cover (2 of 2)........................................................................448 Remove the 500-sheet feeder left front cover (1 of 2).................................................................449 Remove the 500-sheet feeder left front cover (2 of 2).................................................................449 Remove the right cover (1 of 3)....................................................................................................450 Remove the right cover (2 of 3)....................................................................................................450 Remove the right cover (3 of 3)....................................................................................................451 Remove the left cover (1 of 3)......................................................................................................452 Remove the left cover (2 of 3)......................................................................................................452 Remove the left cover (3 of 3)......................................................................................................453 Remove the right lower cover assembly......................................................................................454 Remove the pickup motor assembly............................................................................................455 Remove the upper lifter drive assembly (1 of 3)..........................................................................456 Remove the upper lifter drive assembly (2 of 3)..........................................................................456 Remove the upper lifter drive assembly (3 of 3)..........................................................................457 Remove the lower lifter drive assembly (1 of 3)...........................................................................457 Remove the lower lifter drive assembly (2 of 3)...........................................................................458 Remove the lower lifter drive assembly (3 of 3)...........................................................................458 Remove the upper pickup drive assembly...................................................................................459 Remove the lower pickup drive assembly....................................................................................460 Remove the upper pickup assembly (1 of 10).............................................................................460 Remove the upper pickup assembly (2 of 10).............................................................................461 Remove the upper pickup assembly (3 of 10).............................................................................461 Remove the upper pickup assembly (4 of 10).............................................................................462 Remove the upper pickup assembly (5 of 109)...........................................................................462 Remove the upper pickup assembly (6 of 10).............................................................................463 Remove the upper pickup assembly (7 of 10).............................................................................463 Remove the upper pickup assembly (8 of 10).............................................................................464 Remove the upper pickup assembly (9 of 10).............................................................................464 Remove the upper pickup assembly (10 of 10)...........................................................................465 Remove the lower pickup assembly (1 of 7)................................................................................466 Remove the lower pickup assembly (2 of 7)................................................................................466 Remove the lower pickup assembly (3 of 7)................................................................................467 Remove the lower pickup assembly (4 of 7)................................................................................467 Remove the lower pickup assembly (5 of 7)................................................................................468 Remove the lower pickup assembly (6 of 7)................................................................................468 Remove the lower pickup assembly (7 of 7)................................................................................469 Remove the paper feeder door-open switch (1 of 2)...................................................................470 Remove the paper feeder door-open switch (2 of 2)...................................................................470 Remove the 2 X 500-sheet feeder driver PCB.............................................................................471 Remove the IPTU front cover and front door (1 of 6)..................................................................472 Remove the IPTU front cover and front door (2 of 6)..................................................................473 Remove the IPTU front cover and front door (3 of 6)..................................................................473 Remove the IPTU front cover and front door (4 of 6)..................................................................474 Remove the IPTU front cover and front door (5 of 6)..................................................................474 Remove the IPTU front cover and front door (6 of 6)..................................................................475 xxxiii Figure 6-375 Figure 6-376 Figure 6-377 Figure 6-378 Figure 6-379 Figure 6-380 Figure 6-381 Figure 6-382 Figure 7-1 Figure 7-2 Figure 7-3 Figure 7-4 Figure 7-5 Figure 7-6 Figure 7-7 Figure 7-8 Figure 7-9 Figure 7-10 Figure 7-11 Figure 7-12 Figure 7-13 Figure 7-14 Figure 7-15 Figure 7-16 Figure 7-17 Figure 7-18 Figure 7-19 Figure 7-20 Figure 7-21 Figure 7-22 Figure 7-23 Figure 7-24 Figure 7-25 Figure 7-26 Figure 7-27 Figure 7-28 Figure 7-29 Figure 7-30 Figure 7-31 Figure 7-32 Figure 7-33 Figure 7-34 Figure 7-35 Figure 7-36 Figure 7-37 Figure 7-38 Figure 7-39 Figure 7-40 Figure 8-1 Figure 8-2 xxxiv Remove the IPTU rear cover.......................................................................................................475 Remove the IPTU connector cover (1 of 3).................................................................................476 Remove the IPTU connector cover (2 of 3).................................................................................476 Remove the IPTU connector cover (3 of 3).................................................................................477 Remove the IPTU driver PCB......................................................................................................477 Remove the IPTU driver motors (1 of 3)......................................................................................478 Remove the IPTU driver motors (2 of 3)......................................................................................479 Remove the IPTU driver motors (3 of 3)......................................................................................479 Paper jam locations......................................................................................................................536 Light images.................................................................................................................................574 Light color.....................................................................................................................................575 Dots in vertical lines.....................................................................................................................577 Vertical lines.................................................................................................................................579 Horizontal lines.............................................................................................................................580 Blank spots...................................................................................................................................581 Poor fusing...................................................................................................................................582 Smearing......................................................................................................................................583 Misplaced image..........................................................................................................................584 Engine test print switch................................................................................................................598 Formatter LED..............................................................................................................................654 Tray 2 paper size switch arrangement.........................................................................................656 DC controller component connections.........................................................................................666 Scanner controller PCB component connections........................................................................669 Sensors and switches..................................................................................................................672 Motors...........................................................................................................................................674 Solenoids......................................................................................................................................676 Fans..............................................................................................................................................677 Main assembly PCBs...................................................................................................................678 ADF output bin-full sensor............................................................................................................679 ADF pickup sensors.....................................................................................................................680 ADF motors, fans, and solenoids.................................................................................................680 2 X 500-sheet feeder components...............................................................................................682 IPTU components.........................................................................................................................683 General timing chart.....................................................................................................................684 General circuit diagram (1 of 2)....................................................................................................685 General circuit diagram (2 of 2)....................................................................................................686 Circuit diagram for the 2 X 500-sheet feeder...............................................................................687 Circuit diagram for the scanner....................................................................................................688 Circuit diagram for the IPTU.........................................................................................................689 List of signals for the DC controller (1 of 9)..................................................................................690 List of signals for the DC controller (2 of 9)..................................................................................691 List of signals for the DC controller (3 of 9)..................................................................................692 List of signals for the DC controller (4 of 9)..................................................................................693 List of signals for the DC controller (5 of 9)..................................................................................694 List of signals for the DC controller (6 of 9)..................................................................................695 List of signals for the DC controller (7 of 9)..................................................................................696 List of signals for the DC controller (8 of 9)..................................................................................697 List of signals for the DC controller (9 of 9)..................................................................................698 HP Color LaserJet 4730mfp major components (1 of 2).............................................................706 HP Color LaserJet 4730mfp major components (2 of 2).............................................................707 ENWW Figure 8-3 Figure 8-4 Figure 8-5 Figure 8-6 Figure 8-7 Figure 8-8 Figure 8-9 Figure 8-10 Figure 8-11 Figure 8-12 Figure 8-13 Figure 8-14 Figure 8-15 Figure 8-16 Figure 8-17 Figure 8-18 Figure 8-19 Figure 8-20 Figure 8-21 Figure 8-22 Figure 8-23 Figure 8-24 Figure 8-25 Figure 8-26 Figure 8-27 Figure 8-28 Figure 8-29 Figure 8-30 Figure 8-31 Figure 8-32 Figure 8-33 Figure 8-34 Figure 8-35 Figure 8-36 Figure 8-37 Figure 8-38 Figure 8-39 Figure 8-40 Figure 8-41 Figure 8-42 Figure 8-43 Figure 8-44 Figure 8-45 Figure 8-46 Figure 8-47 Figure 8-48 Figure 8-49 Figure 8-50 Figure 8-51 Figure 8-52 ENWW External covers and panels..........................................................................................................710 Right lower cover assembly.........................................................................................................712 Multipurpose tray assembly.........................................................................................................714 Right upper door assembly..........................................................................................................716 Left cover assembly.....................................................................................................................718 Face-down tray assembly............................................................................................................720 Internal components (1 of 8)........................................................................................................722 Internal components (2 of 8)........................................................................................................724 Internal components (3 of 8)........................................................................................................726 Internal components (4 of 8)........................................................................................................728 Internal components (5 of 8)........................................................................................................730 Internal components (6 of 8)........................................................................................................732 Internal components (7 of 8)........................................................................................................734 Internal components (8 of 8)........................................................................................................736 Paper pickup drive assembly.......................................................................................................738 Pickup motor assembly................................................................................................................740 Disengaging drive assembly........................................................................................................742 Lifter drive assembly....................................................................................................................744 Cassette.......................................................................................................................................746 Multipurpose pickup assembly.....................................................................................................748 ETB assembly..............................................................................................................................750 Delivery assembly........................................................................................................................752 Fuser drive assembly...................................................................................................................754 Duplexing unit (1 of 2)..................................................................................................................756 Duplexing unit (2 of 2)..................................................................................................................758 Duplex feed assembly..................................................................................................................760 Fuser assembly............................................................................................................................762 PCB assembly..............................................................................................................................764 ADF assembly..............................................................................................................................766 ADF internal components (1 of 3)................................................................................................768 ADF internal components (2 of 3)................................................................................................770 ADF internal components (3 of 3)................................................................................................772 ADF input tray..............................................................................................................................774 ADF separation pad.....................................................................................................................776 ADF separation pad case.............................................................................................................778 ADF pickup-roller assembly.........................................................................................................780 ADF pickup-roller cover................................................................................................................782 ADF mylar holder assembly.........................................................................................................784 ADF mylar replacement kit...........................................................................................................786 Scanner glass and cover..............................................................................................................788 Scanner base components..........................................................................................................790 Scanner flatbed unit assembly.....................................................................................................792 Scanner covers............................................................................................................................794 Scanner carriage lock assembly..................................................................................................796 Scanner-open sensor assembly...................................................................................................798 Scanner motor fan........................................................................................................................800 Scanner motor..............................................................................................................................802 Scanner belt and pulley assembly...............................................................................................804 Scanner slide rail..........................................................................................................................806 Scanner optical assembly............................................................................................................808 xxxv Figure 8-53 Figure 8-54 Figure 8-55 Figure 8-56 Figure 8-57 Figure 8-58 Figure 8-59 Figure 8-60 Figure 8-61 Figure 8-62 Figure 8-63 Figure 8-64 Figure 8-65 Figure 8-66 Figure 8-67 xxxvi 2 X 500-sheet paper feeder assembly locations..........................................................................810 2 X 500-sheet feeder external components.................................................................................812 2 X 500-sheet paper feeder internal components (1 of 2)...........................................................814 2 X 500-sheet paper feeder internal components (2 of 2)...........................................................816 2 X 500-paper feeder lifter drive assembly..................................................................................818 Upper paper pickup drive assembly.............................................................................................820 Lower paper pickup drive assembly.............................................................................................822 2 X 500-sheet paper feeder.........................................................................................................824 Upper paper pickup assembly......................................................................................................826 Lower paper pickup assembly......................................................................................................828 Stapler/stacker accessory............................................................................................................830 3-bin mailbox accessory...............................................................................................................832 External covers and panels..........................................................................................................834 Internal components (1 of 2)........................................................................................................836 Internal components (2 of 2)........................................................................................................838 ENWW 1 Product information This chapter contains information about the following topics: ENWW ● HP Color LaserJet 4730mfp series configurations ● Features and benefits of the MFP ● MFP parts and accessories ● Site requirements ● MFP specifications ● Media specifications ● Printing on special media ● Regulatory information ● Declaration of conformity (HP Color LaserJet 4730mfp) 1 HP Color LaserJet 4730mfp series configurations The HP Color LaserJet 4730mfp series is available in the following configurations. HP Color LaserJet 4730mfp (Q7517A) The HP Color LaserJet 4730mfp comes standard with the following items: 2 ● 100-sheet multipurpose input tray (tray 1) ● Three 500-sheet input trays ● Automatic document feeder (ADF) that holds up to 50 pages ● Duplexer ● HP Jetdirect embedded print server for connecting to a 10/100Base-T network ● 256 megabytes (MB) synchronous dynamic random access memory (SDRAM) ● Hard drive Chapter 1 Product information ENWW HP Color LaserJet 4730x mfp (Q7518A) The HP Color LaserJet 4730x mfp has the same features as the base model and also includes an analog fax accessory. HP Color LaserJet 4730xs mfp (Q7519A) The HP Color LaserJet 4730xs mfp has the same features as the base model and also includes the following items: ENWW ● Analog fax accessory ● Stapler/stacker accessory ● Output accessory bridge HP Color LaserJet 4730mfp series configurations 3 HP Color LaserJet 4730xm mfp (Q7520A) The HP Color LaserJet 4730xm mfp has the same features as the base model and also includes the following items: 4 ● Analog fax accessory ● 3-bin mailbox accessory ● Output accessory bridge Chapter 1 Product information ENWW Features and benefits of the MFP The HP Color LaserJet 4730mfp series is designed to be shared by a workgroup. Use the MFP to copy and print color and black-and-white documents or to digitally send color and black-and-white documents. The MFP is a standalone copier that does not require connection to a computer. With the optional HP LaserJet analog fax accessory 300 (included with some models), the MFP can also send and receive faxes. Digital sending can be selected from the control panel. Functions ● Two-sided printing and copying (duplexing) ● Image modification ● Color digital sending ● Document finishing Speed and throughput ● Up to 31 pages per minute (ppm) when printing and copying on letter-size paper; up to 30 ppm when printing and copying on A4-size paper ● 25% to 400% scalability when using the scanner glass ● 25% to 200% scalability when using the automatic document feeder (ADF) ● First page prints in less than 10 seconds ● Transmit Once, Raster Image Processing (RIP) ONCE technology ● Duty cycle of up to 85,000 pages per month ● 533-megahertz (MHz) microprocessor Resolution ● 600 dots per inch (dpi) with Resolution Enhancement technology (REt) ● HP FastRes and HP Resolution Enhancement technology (REt) for 1200 by 1200 effective dpi at full engine speed Memory ● 256 MB of random-access memory (RAM), expandable to 512 MB by using industry-standard 100-pin double data rate dual inline memory modules (DDR DIMMs) ● Memory Enhancement technology (MEt) that automatically compresses data to use RAM more efficiently User interface ENWW ● Graphic display on the control panel ● HP Easy Printer Care software (a Web-based status and troubleshooting tool) Features and benefits of the MFP 5 ● Internet-enabled supply-ordering capabilities using HP Easy Printer Care software ● Embedded Web server to gain access to support and to order supplies (for network-connected products) Language and fonts ● HP Printer Command Language (PCL) 6 ● HP PCL 5e for compatibility ● Printer Management Language ● PDF ● XHTML ● 80 scalable TrueType typefaces ● HP PostScript® 3 emulation (PS) Copying and sending ● Modes for text, graphics, and mixed text and graphics formats ● Job-interrupt feature (at copy boundaries) ● Multiple pages per sheet ● Operator attendance animations (for example, jam recovery) ● E-mail compatibility ● Energy-saving Sleep mode ● Automatic duplex (two-sided) scanning Print cartridges ● Each print cartridge prints up to 12,000 pages at 5% coverage ● No-shake cartridge design ● Authentic HP print cartridge detection ● Automatic toner strip removal Paper handling ● 6 Input ● Tray 1 (multipurpose tray): A multipurpose tray for paper, transparencies, labels, and envelopes. Holds up to 100 sheets of paper or 10 envelopes. ● Trays 2, 3, and 4: 500-sheet trays. These trays automatically detect standard paper sizes up to legal and allow printing on custom-size paper. ● Automatic document feeder (ADF): Holds up to 50 sheets of paper. Chapter 1 Product information ENWW ● ● Duplex printing and copying: Two-sided printing and copying (printing on both sides of the paper). ● ADF duplex scanning: The ADF has an automatic duplexer for scanning two-sided documents. Output ● Standard output bin: The standard output bin is located on the left side of the MFP. This bin can hold up to 500 sheets of paper. ● ADF output bin: The ADF output bin is underneath the ADF input tray. The bin holds up to 50 sheets of paper, and the MFP automatically stops when this bin is full. ● Optional stapler/stacker: The stapler/stacker staples up to 30 sheets and stacks up to 500 sheets. ● Optional 3-bin mailbox: One bin stacks up to 500 sheets, and two bins stack up to 100 sheets each for a total capacity of 700 sheets. Connectivity ● IEEE 1284C-compliant parallel connection ● Foreign Interface Harness (FIH) connection (AUX) for connecting other devices ● Local area network (LAN) connector (RJ-45) for the embedded HP Jetdirect print server ● Optional analog fax card ● Optional HP Digital Sending Software (DSS) ● Optional enhanced input/output (EIO) cards ● USB 2.0 ● ACC port (accessory port with USB host capabilities) ● AUX port (auxiliary port for connecting third-party devices) Environmental features ● The Sleep setting saves energy (meets ENERGY STAR® guidelines, Version 1.3). NOTE See Protecting the environment on page 33 for more information. Security features ENWW ● Foreign Interface Harness (FIH) ● Secure Disk Erase ● Security lock ● Job retention ● DSS authentication Features and benefits of the MFP 7 Minimum system requirements for e-mail functionality To use the e-mail functionality, the MFP must be connected to an IP-based network that has a simple mail transfer protocol (SMTP) server. This server can either be on the local area network or at an outside Internet service provider (ISP). HP recommends that the MFP be located on the same local area network (LAN) as the SMTP server. If using an ISP, connect to the ISP by using a digital subscriber line (DSL) connection. If obtaining e-mail services from an ISP, ask the ISP to provide the correct SMTP address. Dial-up connections are not supported. If an SMTP server is not on the network, third-party software is available that allows the creation of an SMTP server. However, purchase and support of this software is the purchaser's responsibility. 8 Chapter 1 Product information ENWW MFP parts and accessories Before using the MFP, become familiar with the parts of the MFP. MFP parts ENWW 1 Automatic document feeder (ADF) top cover 2 ADF input tray for copy/scan/fax originals 3 Control panel status lights 4 Control panel display with touch-screen functionality 5 Control panel keypad 6 Right-side covers (provides access to the print cartridges and other consumables) 7 Trays 2, 3, and 4 8 Paper level indicators 9 On/off switch 10 Output bin 11 Scanner lock MFP parts and accessories 9 10 1 Output bin 2 Interface ports 3 On/off switch 4 Power connection Chapter 1 Product information ENWW Interface ports The MFP has eight ports for connecting to a computer or a network. The ports are at the left rear corner of the MFP. 1 Foreign interface harness (FIH) 2 USB 2.0 3 ACC (accessory port uses host USB protocol) 4 Fax connection (for connecting to an optional analog fax accessory) 5 Parallel port 6 EIO interface expansion slot 7 Access port for Kensington lock 8 Network connection (embedded Jetdirect print server) 9 AUX port Model and serial numbers The model numbers and serial numbers are located underneath the top cover, at the rear of the MFP. ENWW MFP parts and accessories 11 Accessories and supplies Increase the capabilities of the MFP by adding optional accessories. For information about ordering accessories and supplies, see Parts and supplies on page 43. NOTE Use the accessories and supplies that have been specifically designed for the MFP in order to ensure optimum performance. 12 1 Stapler/stacker (Q7521A); includes an output accessory bridge 2 Staple cartridge (C8091A) 3 Print cartridge (four print cartridges) (Q6460A, Q6461A, Q6462A, and Q6463A) 4 3-bin mailbox (Q7523A); includes an output accessory bridge 5 Memory DIMMS and flash memory cards 6 HP Jetdirect print server (EIO card) 7 HP LaserJet analog fax accessory 300 (Q3701A) Chapter 1 Product information ENWW Parts compatibility with other HP LaserJet products Some parts and accessories for this MFP are compatible with the HP Color LaserJet 4700. Table 1-1 Parts compatibility on page 13 indicates which parts and accessories can be installed on other products. It also indicates which parts from other products are not compatible with this MFP. Table 1-1 Parts compatibility Part Description Product number HP Color LaserJet 4700 Print cartridges Black (12,000 pages) Q6460A No Cyan (12,000 pages) Q6461A No Yellow (12,000 pages) Q6462A No Magenta (12,000 pages) Q6463A No 128 MB DDR DIMM Q7721A Yes 256 MB DDR DIMM Q7722A Yes 512 MB DDR DIMM Q7723A Yes USB, serial, and LocalTalk J4135A Yes 620n Fast Ethernet 10/100Base-TX J7934A Yes J6054B No 110 volt Q7502A Yes 220 volt Q7503A Yes ETB kit Q7504A Yes ADF maintenance kit Q5597A No DIMMs HP Jetdirect EIO cards Hard disk Fuser kit ENWW MFP parts and accessories 13 Moving the MFP Before moving the MFP, be sure to lock the scanner. The scanner lock is underneath the scanner lid, to the left of the scanner glass. NOTE After moving the MFP, unlock the scanner. The MFP cannot initialize correctly when the scanner is locked. 14 Chapter 1 Product information ENWW Site requirements Place the MFP on a level floor or sturdy surface, away from direct sunlight. Allow enough space around the MFP to open the doors and trays. Physical specifications Table 1-2 Product dimensions 1 Product Height Depth Width Weight1 HP Color LaserJet 4730mfp 1153 mm (45.4 inches) 639 mm (25.2 inches) 788 mm (31 inches) 124 kg (273 lb) HP Color LaserJet 4730x mfp 1153 mm (45.4 inches) 639 mm (25.2 inches) 788 mm (31 inches) 124 kg (273 lb) HP Color LaserJet 4730xs mfp 1153 mm (45.4 inches) 639 mm (25.2 inches) 1106 mm (43.5 inches) 136 kg (298 lb) HP Color LaserJet 4730xm mfp 1153 mm (45.4 inches) 639 mm (25.2 inches) 1106 mm (43.5 inches) 136 kg (298 lb) Without print cartridge Table 1-3 Product dimensions Product Width Depth Height HP Color LaserJet 4730mfp 788 mm (31 inches) 639 mm (25.2 inches) 1153 mm (45.4 inches) HP Color LaserJet 4730x mfp 788 mm (31 inches) 639 mm (25.2 inches) 1153 mm (45.4 inches) HP Color LaserJet 4730xs mfp 1106 mm (43.5 inches) 639 mm (25.2 inches) 1153 mm (45.4 inches) HP Color LaserJet 4730xm mfp 1106 mm (43.5 inches) 639 mm (25.2 inches) 1153 mm (45.4 inches) Environmental specifications Table 1-4 Environmental specifications ENWW Environmental condition Recommended Allowed Storage/standby Temperature (MFP and print cartridge) 17° to 25°C (62.6° to 77°F) 15° to 30°C (59° to 78°F) -20° to 40°C (-4° to 104°F) Relative humidity 30% to 70% relative humidity (RH) 10% to 80% RH 10% to 90% Altitude N/A 0 meters (0 feet) to 2600 meters (8530 feet) N/A Site requirements 15 MFP specifications Electrical specifications WARNING! Power requirements are based on the country/region where the MFP is sold. Do not convert operating voltages. This can damage the MFP and void the product warranty. Table 1-5 Power requirements Specification 110-volt models 230-volt models Power requirements 110 to 127 volts (± 10%) 220 to 240 volts (± 10%) 50/60 Hz (± 2 Hz) 50/60 Hz (± 2 Hz) 9.0 Amps 4.5 Amps Rated current Table 1-6 Power consumption (average, in watts) 1 2 3 4 5 6 16 Product model1 , 2 Copying3 Printing3 Ready4 , 6 On5 Off HP Color LaserJet 4730mfp 615 W 604 W 83 W 24 W 0.5 W HP Color LaserJet 4730x mfp 615 W 604 W 83 W 24 W 0.5 W HP Color LaserJet 4730xs mfp 615 W 604 W 83 W 24 W 0.5 W HP Color LaserJet 4730xm mfp 640 W 626 W 86 W 25 W 0.5 W Values subject to change. See http://www.hp.com/support/clj4730mfp for current information. Power numbers are the highest values measured using all standard voltages. HP Color LaserJet 4730mfp printing and copying speeds are 31 ppm letter size and 30 ppm A4 size. Default time from Ready mode to Sleep mode is 45 minutes. Recovery time from Sleep mode to start of printing is less than 20 seconds. Heat dissipation in Ready mode = 288 BTU/hour. Chapter 1 Product information ENWW Acoustic specifications Table 1-7 Sound power and pressure level1 (Product Name: X) Sound power level Declared per ISO 9296 Printing2 LWAd= 6.7 Bels (A) [67 dB(A)] Copying3 LWAd= 6.8 Bels (A) [68 dB(A)] Ready LWAd= 5.8 Bels (A) [58 dB(A)] Sound pressure level Declared per ISO 9296 Printing2 LpAm=50 dB (A) Copying3 LpAm=52 dB (A) Ready LpAm=37 dB (A) 1 2 3 Values subject to change. See http://www.hp.com/support/clj4730mfp for current information. HP Color LaserJet 4730mfp series speed is 30 ppm A4 size. Configuration tested (HP Color LaserJet 4730mfp): Base model, simplex printing with A4 paper size. Configuration tested (HP Color LaserJet 4730mfp): Base model, simplex copying from ADF with A4 paper size. Image area The MFP can place printed or copied images on the page within the following margins: ● Printing: 4.23 mm (0.17 inches) from each edge ● Copying (standard): 4.23 mm (0.17 inches) from each edge NOTE Margins vary when using digital sending. The margins depend on the type of file being sent and its dpi resolution. Skew specifications The MFP has the following skew specifications: ENWW ● Print engine (cut-sheet paper; simplex and duplex): less than 1.5 mm (0.06 inches) over a 260 mm (10.24 inches) length ● Print engine (envelopes): less than 3.3 mm (0.13 inches) over a 220 mm (8.66 inches) length ● ADF and scanner glass (cut-sheet paper): less than 0.6% MFP specifications 17 Media specifications This section provides comprehensive information on supported media types. Category Specifications Acid content 5.5 pH to 8.0 pH Caliper 0.094 mm (3.0 to 7.0 mils) Curl in ream Flat within 5 mm (0.02 inches) Cut edge conditions Cut with sharp blades that create no visible fray Fusing compatibility Must not scorch, melt, offset, or release hazardous emissions when heated to 200°C (392°F) for 0.1 second Grain Long grain Moisture content 3% to 9% by weight Smoothness 100 to 250 Sheffield Printing and paper storage environment Ideally, the printing and paper storage environment should be at or near room temperature, and not too dry or too humid. Remember that paper is hygroscopic; it absorbs and loses moisture rapidly. Heat works with humidity to damage paper. Heat causes the moisture in paper to evaporate, while cold causes it to condense on the sheets. Heating systems and air conditioners remove most of the humidity from a room. As paper is opened and used, it loses moisture, causing streaks and smudging. Humid weather or water coolers can cause the humidity to increase in a room. As paper is opened and used it absorbs any excess moisture, causing light print and dropouts. Also, as paper loses and gains moisture it can distort. This can cause jams. As a result, paper storage and handling are as important as the paper-making process itself. Paper storage environmental conditions directly affect the feed operation. Care should be taken not to purchase more paper than can be easily used in a short time (about 3 months). Paper stored for long periods might experience heat and moisture extremes, which can cause damage. Planning is important to prevent damage to a large supply of paper. Unopened paper in sealed reams can remain stable for several months before use. Opened packages of paper have more potential for environmental damage, especially if they are not wrapped with a moisture-proof barrier. The paper storage environment should be properly maintained to ensure optimum MFP performance. The required condition is 20° to 24°C (68° to 75°F), with a relative humidity of 45% to 55%. The following guidelines should be helpful when evaluating the paper storage environment: 18 ● Paper should be stored at or near room temperature. ● The air should not be too dry or too humid (due to the hygroscopic properties of paper). ● The best way to store an opened ream of paper is to rewrap it tightly in its moisture-proof wrapping. If the MFP environment is subject to extremes, unwrap only the amount of paper to be used during the day's operation to prevent unwanted moisture changes. Chapter 1 Product information ENWW Envelopes Envelope construction is critical. Envelope fold lines can vary considerably, not only between manufacturers, but also within a box from the same manufacturer. Successful printing on envelopes depends upon the quality of the envelopes. When selecting envelopes, consider the following components: ● Weight: The weight of the envelope paper should not exceed 105 g/m2 (28 lb) or jamming might occur. ● Construction: Prior to printing, envelopes should lie flat with less than 6 mm (0.25 inches) curl, and should not contain air. ● Condition: Envelopes should not be wrinkled, nicked, or otherwise damaged. ● Temperature: Use envelopes that are compatible with the heat and pressure of the MFP. ● Size: Use only envelopes that are within the following size ranges: ● Minimum: 76 x 127 mm (3 x 5 inches) ● Maximum: 216 x 356 mm (8.5 x 14 inches) NOTE Use only tray 1 to print on envelopes. Some jams might occur when using any media with a length less than 178 mm (7 inches). This might be caused by paper that has been affected by environmental conditions. For optimum performance, make sure to store and handle the paper correctly. Select envelopes in the printer driver. ENWW Media specifications 19 Envelopes that have double side seams Double side-seam construction has vertical seams at both ends of the envelope rather than diagonal seams. This style might be more likely to wrinkle. Be sure that the seam extends all the way to the corner of the envelope, as illustrated. Envelopes that have adhesive strips or flaps Envelopes that have a peel-off adhesive strip or with more than one flap that folds over to seal must use adhesives that are compatible with the heat and pressure in the MFP. The extra flaps and strips might cause wrinkling, creasing, or jams, and might even damage the fuser. Envelope margins The following table shows typical address margins for a commercial #10 or DL envelope. Type of address Top margin Left margin Return address 15 mm (0.6 inches) 15 mm (0.6 inches) Delivery address 51 mm (2 inches) 89 mm (3.5 inches) NOTE For the best print quality, position margins no closer than 15 mm (0.6 inches) from the edges of the envelope. Avoid printing over the area where the envelope seams meet. Envelope storage Proper storage of envelopes helps contribute to print quality. Envelopes should be stored flat. If air is trapped in an envelope, creating an air bubble, then the envelope might wrinkle during printing. 20 Chapter 1 Product information ENWW Labels CAUTION To avoid damaging the MFP, use only labels that are recommended for use in laser printers. Never print on the same sheet of labels more than once or print on a partial sheet of labels. Label construction When selecting labels, consider the quality of each component: ● Adhesives: The adhesive material should be stable at 200°C (392°F), the MFP's fusing temperature. ● Arrangement: Only use labels that have no exposed backing between them. Labels can peel off sheets that have spaces between the labels, causing serious jams. ● Curl: Prior to printing, labels must lie flat with no more than 13 mm (0.5 inches) of curl in any direction. ● Condition: Do not use sheets of labels that have wrinkles, bubbles, or other indications of separation. NOTE Select labels in the printer driver. Transparencies Transparencies used in the MFP must be able to withstand 200°C (392°F), the MFP's fusing temperature. CAUTION To avoid damaging the MFP, use only transparencies recommended for use in HP LaserJet printers, such as HP-brand transparencies. NOTE Select transparencies in the printer driver. ENWW Media specifications 21 Supported types and sizes of print media The following table lists the types of media that the MFP supports. Table 1-8 Supported types of media Type of media 1 2 Tray 1 Trays 2, 3, and 4 Duplexer 3-bin mailbox or stacker Stapler Plain X X X X X Preprinted X X X X X Letterhead X X X X X Transparency X X Prepunched X X Labels X X Bond X X X X X Recycled X X X X X Color X X X X X Cardstock X Rough X Envelope X X X X X X X12 X X X X X12 Face-down delivery only. If a 3-bin mailbox is installed, select the bottom bin when printing on cardstock. Media weights that are 200 g/m2 (53 lb) or heavier are supported only in the bottom bin. Table 1-9 Tray 1 media sizes Tray 1 Dimensions Weight or thickness Capacity Paper and cardstock, standard sizes (letter/A4, legal, executive, JIS B5, A5); custom sizes Range: Range: Maximum stack height: 10 mm (0.6 inches) 76 x 127 mm (3 x 5 inches) to 216 x 356 mm (8.5 x 14 inches) 60 g/m2 (16 lb) bond to 220 g/m2 (60 lb) bond Glossy paper (letter/A4, legal, executive, JIS B5, A5) Range: Range: 76 x 127 mm (3 x 5 inches) to 216 x 356 mm (8.5 x 14 inches) 75 g/m2 (20 lb) bond to 220 g/m2 (60 lb) bond Letter: 216 x 279 mm (8.5 x 11 inches) Minimum 0.13 mm (0.005 inches) thick NOTE Do not use inkjet papers in this MFP. Transparencies (letter/A4), suitable for use in color laser printers Equivalent to 100 sheets of 75 g/m2 (20 lb) bond Maximum stack height: 10 mm (0.6 inches) Maximum stack height: 10 mm (0.6 inches) A4: 210 x 297 mm (8.27 x 11.7 inches) HP Tough paper (letter/A4) 22 Chapter 1 Letter: 216 x 279 mm (8.5 x 11 inches) Product information 0.13 mm (0.005 inches) thick Maximum stack height: 10 mm (0.6 inches) ENWW Table 1-9 Tray 1 media sizes (continued) Tray 1 Dimensions Weight or thickness Capacity 220 g/m2 (60 lb) bond Maximum stack height: 10 mm (0.6 inches) Range: 20 envelopes A4: 210 x 297 mm (8.27 x 11.7 inches) HP Color Laser Glossy Photo Paper (letter/A4) NOTE Do not use inkjet papers in this MFP. Letter: 216 x 279 mm (8.5 x 11 inches) A4: 210 x 297 mm (8.27 x 11.7 inches) Envelopes (Com 10, Monarch, C5, DL, B5) 60 g/m2 (16 lb) bond to 90 g/ m2 (24 lb) bond Labels (letter/A4, legal, executive, JIS B5, A5), suitable for use in color laser printers Range: Maximum 0.23 mm (0.009 inches) thick Maximum stack height: 10 mm (0.6 inches) 76 x 127 mm (3 x 5 inches) to 216 x 356 mm (8.5 x 14 inches) Table 1-10 Tray 2, 3, and 4 media sizes1 Trays 2, 3, and 4 Dimensions Weight or thickness Capacity Paper, standard sizes (letter/ A4, legal, executive, JIS B5, A5); custom sizes Range: Range: Maximum stack height: 56 mm (2.2 inches) 148 x 210 mm (5.83 x 8.27 inches) to 216 x 356 mm (8.5 x 14 inches) 60 g/m2 (16 lb) bond to 120 g/m2 (32 lb) bond Range: Range: 148 x 210 mm (5.83 x 8.27 inches) to 216 x 356 mm (8.5 x 14 inches) 75 g/m2 (20 lb) bond to 120 g/m2 (32 lb) bond Letter: 216 x 279 mm (8.5 x 11 inches) 120 g/m2 (32 lb) bond Maximum stack height: 56 mm (2.2 inches) Minimum: Maximum stack height: 56 mm (2.2 inches) Glossy paper (letter/A4, legal, executive, JIS B5, A5) NOTE Do not use inkjet papers in this MFP. HP Color Laser Glossy Photo & Imaging Paper (letter/A4) NOTE Do not use inkjet papers in this MFP. Transparencies (letter/A4), suitable for use in color laser printers Equivalent to 530 sheets of 75 g/m2 (20 lb) bond Maximum stack height: 56 mm (2.2 inches) A4: 210 x 297 mm (8.27 x 11.7 inches) Letter: 216 x 279 mm (8.5 x 11 inches) 0.13 mm (0.005 inches) thick A4: 210 x 297 mm (8.27 x 11.7 inches) HP Tough Paper (letter/A4) Letter: 216 x 279 mm (8.5 x 11 inches) Maximum: Maximum stack height: 56 mm (2.2 inches) 0.13 mm (0.005 inches) thick A4: 210 x 297 mm (8.27 x 11.7 inches) ENWW Media specifications 23 Table 1-10 Tray 2, 3, and 4 media sizes (continued) 1 Trays 2, 3, and 4 Dimensions Weight or thickness Capacity Labels (letter/A4 and custom sizes), suitable for use in color laser printers Range: Maximum: Maximum stack height: 56 mm (2.2 inches) 148 x 210 mm (5.83 x 8.27 inches) to 216 x 356 mm (8.5 x 14 inches) 0.13 mm (0.005 inches) thick Trays 2, 3, and 4 use custom sizes specifically for B5 ISO. These trays do not support the range of custom sizes that can be used in tray 1. Table 1-11 Automatic duplex printing (two-sided printing) Automatic duplex printing Dimensions Weight or thickness Paper Standard sizes: Range: Letter: 216 x 279 mm (8.5 x 11 inches) 60 g/m2 (16 lb) bond to 120 g/m2 (32 lb) bond A4: 210 x 297 mm (8.27 x 11.7 inches) 8.5 x 13: 216 x 330.2 mm (8.5 x 13 inches) Legal: 216 x 356 mm (8.5 x 14 inches) Executive: 184.2 x 266.7 mm (7.25 x 10.5 inches) JIS B5: 182 x 257 mm (7.17 x 10.12 inches) Glossy paper (A4/letter, 13 x 8.5 in, legal, executive, JIS B5) See above for standard sizes supported Range: 75 g/m2 (20 lb) bond to 120 g/m2 (32 lb) bond NOTE Do not use inkjet papers in this MFP. HP Color Laser Glossy Photo & Imaging Paper (A4/ letter) NOTE Do not use inkjet papers in this MFP. Standard sizes: 120 g/m2 (32 lb) bond Letter: 216 x 279 mm (8.5 x 11 inches) A4: 210 x 297 mm (8.27 x 11.7 inches) Table 1-12 Optional 3-bin mailbox or stacker part of the stapler/stacker supported sizes 24 Size Dimensions1 Weight Capacity2 Letter 216 x 279 mm (8.5 x 11 inches) For plain media: 60 g/m2 (16 lb) to 120 g/m2 (32 lb) For the stacker on the stapler/stacker or the lower Chapter 1 Product information ENWW Table 1-12 Optional 3-bin mailbox or stacker part of the stapler/stacker supported sizes (continued) Size Dimensions1 Weight Capacity2 For thick media: 128 g/m2 (34 lb) to 199 g/m2 (53 lb) bin on the 3-bin mailbox: 500 sheets of 75 g/m2 (20 lb) paper. For the top two bins on the 3bin mailbox: each can hold 100 sheets of 75 g/m2 (20 lb) paper. A4 210 x 297 mm (8.27 x 11.7 inches) Executive 184.2 x 266.7 mm (7.25 x 10.5 inches) Legal 216 x 356 mm (8.5 x 14 inches) B5 (JIS) 182 x 257 mm (7.17 x 10.12 inches) A5 148 x 210 mm (5.8 x 8.3 inches) Statement 140 x 216 mm (5.5 x 8.5 inches) 8.5x13 216 x 330 mm (8.5 x 13 inches) Executive (JIS) 216 x 330 mm (8.5 x 13 inches) DPostcard (JIS) 148 x 200 mm (5.8 x 7.9 inches) 16K 197 x 273 mm (7.75 x 10.75 inches) Envelope #101 105 x 241 mm (4.1 x 9.5 inches) Envelope Monarch #71 98 x 191 mm (3.9 x 7.5 inches) Envelope C5 ISO1 162 x 229 mm (6.4 x 9.0 inches) Envelope DL ISO1 110 x 220 mm (4.3 x 8.7 inches) Envelope B5 ISO1 176 x 250 mm (6.7 x 9.8 inches) Custom Minimum: 76 x 127 mm (3 x 5 inches) Maximum: 216 x 356 mm (8.5 x 14 inches) ENWW Media specifications 25 Table 1-12 Optional 3-bin mailbox or stacker part of the stapler/stacker supported sizes (continued) Size Dimensions1 Weight Capacity2 Cardstock, transparencies, and labels are supported only in the third bin of the 3bin mailbox. 1 2 3 The MFP supports a wide range of sizes. Check the MFP software for supported sizes. Capacity can vary depending on paper weight and thickness, as well as environmental conditions. Face-down delivery only. Table 1-13 Stapler part of the optional stapler/stacker supported sizes 26 Size Dimensions Weight Capacity Letter 216 x 279 mm (8.5 x 11 inches) For plain media: 60 g/m2 (16 lb) to 120 g/m2 (32 lb) For plain media: 30 sheets of 75 g/m2 (20 lb) paper. For thick media: 128 g/m2 (34 lb) to 199 g/m2 (53 lb) For glossy media: 20 sheets A4 210 x 297 mm (8.27 x 11.7 inches) Legal 216 x 356 mm (8.5 x 14 inches) 8.5x13 216 x 330 mm (8.5 x 13 inches) Executive(JIS) 216 x 330 mm (8.5 x 13 inches) Chapter 1 Product information For thick media: the stack height must not exceed 7 mm (0.27 inches) ENWW Printing on special media Use these guidelines when printing on special types of media. NOTE Special media such as envelopes, transparencies, custom-size media, or heavy media greater than 120 g/m2 should only be used in Tray 1. To print on any special media, use the following procedure: 1. Load the media in Tray 1. 2. When the MFP prompts you for the paper type, select the correct media type for the media loaded in the tray. For example, select PHOTO GLOSS when loading HP Color LaserJet Glossy Photo Paper. 3. In the software application or the printer driver, set the media type to match the media type that is loaded in the media tray. NOTE For the best print quality, always verify that the media type selected on the MFP control panel and the media type selected in the application or printer driver match the type of media loaded in the tray. Transparencies When printing on transparencies, use the following guidelines: ● Handle transparencies using the edges. Oils from your fingers deposited on the transparency can cause print quality problems. ● Use only overhead transparencies recommended for use in this MFP. Hewlett-Packard recommends using HP Color LaserJet Transparencies. HP products are designed to work together for optimum printing results. ● In either the software application or the driver, select TRANSPARENCY as the media type, or print from a tray that is configured for transparencies. CAUTION Transparencies not designed for HP Color LaserJet printing might melt in the printer or wrap around the fuser, causing damage to the MFP. Glossy paper ● In either the software application or the driver, select GLOSSY, HEAVY GLOSSY, or INTERMEDIATE90-104 as the media type, or print from a tray that is configured for glossy paper. ● Use the control panel to set the media type to GLOSSY for the input tray being used. ● Because this affects all print jobs, it is important to return the MFP to its original settings once the job has printed. NOTE Hewlett-Packard recommends using HP Color LaserJet Glossy Photo Paper and soft glossy papers designed for use in HP Color LaserJet printers. HP products are designed to work together for optimum printing results. If other types of glossy media are used, print quality could be compromised. ENWW Printing on special media 27 Colored paper ● Colored paper should be of the same high quality as white xerographic paper. ● Pigments used in colored media must be able to withstand the MFP’s fusing temperature of 190° C (374°F) for 0.1 second without deterioration. ● The MFP creates colors by printing patterns of dots, overlaying and varying their spacing to produce various colors. Varying the shade or color of the paper will affect the shades of the printed colors. Envelopes NOTE Envelopes can be printed only from Tray 1. Set the tray’s media size to the specific envelope size. Adhering to the following guidelines will help ensure proper printing on envelopes and help prevent paper jams: ● Do not load more than 20 envelopes into Tray 1. ● The weight rating of envelopes should not exceed 90 g/m2 (24 lb bond). ● Envelopes should be flat. ● Do not use envelopes with windows or clasps. ● Envelopes must not be wrinkled, nicked, or otherwise damaged. ● Envelopes with peel-off adhesive strips must use adhesives that can withstand the heat and pressures of the MFP’s fusing process. ● Envelopes should be loaded face-down and with the postage end feeding into the MFP first. Labels NOTE For printing labels, set the tray’s media type to LABELS in the MFP control panel. When printing labels, use the following guidelines: 28 ● Verify that the labels’ adhesive material can tolerate temperatures of 190°C (374°F) for 0.1 second. ● Verify that there is no exposed adhesive material between the labels. Exposed areas can cause labels to peel off during printing, which can cause paper jams. Exposed adhesive can also cause damage to MFP components. ● Do not re-feed a sheet of labels. ● Verify that the labels lie flat. ● Do not use labels that are wrinkled, bubbled, or otherwise damaged. Chapter 1 Product information ENWW Heavy paper The following heavy paper types can be used with the HP Color LaserJet 4730mfp series MFP. Table 1-14 Supported heavy paper types Paper type Paper weight Heavy and extra-heavy stock 105-163 g/m2 (28-43 lb) Cardstock 164-220 g/m2 (43-58 lb) Intermediate 90-105 g/m2 (24-28 lb) HP Tough paper 5 mil When printing on heavy paper types, use the following guidelines: ● Use Tray 1 for paper that is heavier than 120 g/m2 (32 lb). ● For optimum results when printing on heavy paper, use the MFP control panel to set the media type for the tray to the appropriate paper type listed in Table 1-14 Supported heavy paper types on page 29. ● In either the software application or the driver, select the appropriate paper type as the media type, or print from a tray that is configured for heavy paper. ● Because this setting affects all print jobs, it is important to return the MFP back to its original settings once the job has printed. CAUTION In general, do not use paper that is heavier than the media specification recommended for this MFP. Doing so can cause misfeeds, paper jams, reduced print quality, and excessive mechanical wear. HP LaserJet Tough paper When printing on HP LaserJet Tough paper, use the following guidelines: ● Handle HP LaserJet Tough paper only by the edges. Oils from your fingers deposited on HP LaserJet Tough paper can cause print quality problems. ● Use only HP LaserJet Tough paper with this MFP. HP products are designed to work together for optimum printing results. ● In either the software application or the driver, select TOUGH PAPER as the media type, or print from a tray that is configured for HP LaserJet Tough paper. Preprinted forms and letterhead Observe the following guidelines for best results with preprinted forms and letterhead: ENWW ● Forms and letterhead must be printed with heat-resistant inks that will not melt, vaporize, or release undesirable emissions when subjected to the MFP’s fusing temperature of approximately 190°C (374°F) for 0.1 second. ● Inks must be non-flammable and should not adversely affect any printer rollers. Printing on special media 29 ● Forms and letterhead should be sealed in a moisture-proof wrapping to prevent changes during storage. ● Before loading preprinted paper such as forms and letterhead, verify that the ink on the paper is dry. During the fusing process, wet ink can come off of preprinted paper. ● To load pre-printed forms and letterhead into Tray 1, load them face down with the top edge of the page facing toward you. ● To load pre-printed forms and letterhead into Tray 2 or an optional tray, load them face up with the top edge of the page facing away from you. ● When duplex printing, load pre-printed forms and letterhead into Tray 2 or an optional 500-sheet tray face down with the top edge of the page towards you. Recycled paper This MFP supports the use of recycled paper. Recycled paper must meet the same specifications as standard paper. Hewlett-Packard recommends that recycled paper contain no more than 5% ground wood. Weight equivalence table The weight equivalence table shows equivalent weights for different grades of paper. A boldface type value indicates a commonly available standard weight for that grade. NOTE Text and book grades marked with an asterisk (*) actually calculate to 51, 61, 71, and 81 but are rounded to standard book or text weights of 50, 60, 70, and 80. Table 1-15 Weight equivalence table 30 Bond weight Text/Book weight Cover weight Bristol weight Index weight Tag weight Metric weight 16 41 22 27 33 37 60 g/m2 17 43 24 29 35 39 64 g/m2 20 50* 28 34 42 46 75 g/m2 21 54 30 36 44 49 80 g/m2 24 60* 33 41 50 55 90 g/m2 27 68 37 45 55 61 100 g/m2 28 70* 39 49 58 65 105 g/m2 29 74 41 50 61 68 110 g/m2 32 80* 44 55 67 74 120 g/m2 36 90 50 62 75 83 135 g/m2 39 100 55 67 82 91 148 g/m2 40 101 55 68 83 92 150 g/m2 43 110 60 74 90 100 163 g/m2 45 115 63 77 94 104 170 g/m2 Chapter 1 Product information ENWW Table 1-15 Weight equivalence table (continued) ENWW Bond weight Text/Book weight Cover weight Bristol weight Index weight Tag weight Metric weight 47 119 65 80 97 108 176 g/m2 51 128 70 86 105 117 190 g/m2 53 134 74 90 110 122 199 g/m2 54 137 75 93 113 125 203 g/m2 58 146 80 98 120 133 216 g/m2 65 165 90 111 135 150 244 g/m2 66 169 92 114 138 154 250 g/m2 67 171 94 115 140 155 253 g/m2 70 178 98 120 146 162 264 g/m2 72 183 100 123 150 166 271 g/m2 Printing on special media 31 Regulatory information FCC and Telecom regulations FCC regulations This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense. The end user of this product should be aware that any changes or modifications made to this equipment without the approval of Hewlett-Packard could result in the product not meeting the Class A limits, in which case the FCC could void the user's authority to operate the equipment. NOTE Any changes or modifications to the MFP that are not expressly approved by HP could void the user’s authority to operate this equipment. Telecom This product is intended to be connected to the analog Public Switched Telecommunication Networks (PSTN) of European Economic Area (EEA) countries/regions. It meets requirements of EU R Directive 1999/5/EC (Annex II) and carries appropriate CE conformity marking. For more details see the Declaration of conformity (HP Color LaserJet 4730mfp) on page 39 issued by the manufacturer. However, due to differences between individual national PSTNs, the product may not guarantee unconditional assurance of successful operation on every PSTN termination point. Network compatibility depends on the correct setting being selected by the customer in preparation of its connection to the PSTN. Please follow the instructions provided in the user manual. If you experience network compatibility issues, please contact your equipment supplier or Hewlett-Packard help desk in the country/region of operation. Connecting to a PSTN termination point may be the subject of additional requirements set out by the local PSTN operator. 32 Chapter 1 Product information ENWW Environmental Product Stewardship program Protecting the environment Hewlett-Packard Company is committed to providing quality products in an environmentally sound manner. This product has been designed with several attributes to minimize impacts on our environment. Ozone production This product generates no appreciable ozone gas (O3). Energy consumption Power usage drops significantly while in Sleep mode, which saves natural resources and saves money without affecting the high performance of this product. This product qualifies for ENERGY STAR® (Multifunctional devices, Version 3.0), which is a voluntary program to encourage the development of energy-efficient office products. ENERGY STAR® and the ENERGY STAR mark are U.S. registered service marks. As an ENERGY STAR partner, Hewlett-Packard Company has determined that this product meets ENERGY STAR Guidelines for energy efficiency. For more information, see http://www.energystar.gov. Paper use This product's automatic duplex feature (two-sided printing) and n-up printing (multiple pages printed on one page) capabilities can reduce media usage and the resulting demands on natural resources. Plastics Plastic parts over 25 grams are marked according to international standards that enhance the ability to identify plastics for recycling purposes at the end of the product's life. HP LaserJet printing supplies It is easy to return and recycle your empty HP LaserJet print cartridges—free of charge—with HP Planet Partners. HP is committed to providing inventive, high-quality products and services that are environmentally sound, from product design and manufacturing to distribution, operation and recycling processes. We ensure your returned HP LaserJet print cartridges are recycled properly, processing them to recover valuable plastics and metals for new products and diverting millions of tons of waste from landfills. Since this cartridge is being recycled and used in new materials, it will not be returned to you. Your empty HP LaserJet print cartridges are recycled responsibly when you participate in the HP Planet Partners program. Thank you for being environmentally responsible! HP Printing Supplies Returns and Recycling Program Information In many countries/regions, this product’s printing supplies (print cartridges, fuser, and transfer unit) can be returned to HP through the HP Printing Supplies Returns and Recycling Program. An easy-touse and free takeback program is available in over 35 countries/regions. Multilingual program ENWW Regulatory information 33 information and instructions are included in every new HP LaserJet print cartridge and supplies package. Since 1992, HP has offered HP LaserJet supplies return and recycling free of charge. In 2004, HP Planet Partners for LaserJet Supplies was available in 85% of the world market where HP LaserJet supplies are sold. Postage-paid and pre-addressed labels are included within the instruction guide in most HP LaserJet print cartridge boxes. Labels and bulk boxes are also available through the Web site at http://www.hp.com/recycle. Use the label to return empty, original HP LaserJet print cartridges only. Please do not use this label for non-HP cartridges, refilled or remanufactured cartridges, or warranty returns. Printing supplies or other objects inadvertently sent to the HP Planet Partners program cannot be returned. More than 10 million HP LaserJet print cartridges were recycled globally in 2004 through the HP Planet Partners supplies recycling program. This record number represents 26 million pounds of print cartridge materials diverted from landfills. Worldwide, in 2004, HP recycled an average of 59% of the print cartridge by weight consisting primarily of plastic and metals. Plastics and metals are used to make new products such as HP products, plastic trays and spools. The remaining materials are disposed of in an environmentally responsible manner. Paper This product is capable of using recycled papers according to EN 12281:2002. HP recommends the use of recycled papers that contain not more than 5% ground wood, such as HP Office Recycled paper. Material restrictions This HP product contains mercury in the fluorescent lamp of the control panel liquid crystal display that might require special handling at end of life. ● U.S. returns For a more environmentally responsible return of used cartridges and supplies, HP encourages the use of bulk returns. Simply bundle two or more cartridges together and use the single, pre-paid, and pre-addressed UPS label that is supplied in the package. For more information in the U.S., call 1-800-340-2445 or visit the HP Web site at http://www.hp.com/recycle. ● Non-U.S. returns Non-U.S. customers should visit the http://www.hp.com/recycle Web site for information regarding availability of the HP Supplies Returns and Recycling Program. This HP product contains a battery that might require special handling at end of life. Type Carbon monofluoride lithium battery Weight 8 grams Location Formatter board User removable No For recycling information, you can contact http://www.hp.com/go/recycle or contact your local authorities or the Electronics Industry Alliance at http://www.eiae.org. 34 Chapter 1 Product information ENWW Disposal of waste equipment by users in private households in the European Union This symbol on the product or on its packaging indicates that this product must not be disposed of with your other household waste. Instead, it is your responsibility to dispose of your waste equipment by handing it over to a designated collection point for the recycling of waste electrical and electronic equipment. The separate collection and recycling of your waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment. For more information about where you can drop off your waste equipment for recycling, please contact your local city office, your household waste disposal service or the shop where you purchased the product. Material safety data sheet Material Safety Data Sheets (MSDS) can be obtained by contacting the HP LaserJet Supplies Web site at http://www.hp.com/hpinfo/community/environment/productinfo/safety.htm. For more information To obtain information about the following environmental topics, visit http://www.hp.com/go/ environment or http://www.hp.com/hpinfo/community/environment/productinfo/safety. ENWW ● Product environmental profile sheet for this and many related HP products ● HP's commitment to the environment ● HP's environmental management system Regulatory information 35 ● HP's end-of-life product return and recycling program ● Material Safety Data Sheets (MSDS) Country/region-specific safety statements Laser safety statement The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration has implemented regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products marketed in the United States. The MFP is certified as a "Class 1" laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. Since radiation emitted inside the MFP is completely confined within protective housings and external covers, the laser beam cannot escape during any phase of normal user operation. WARNING! Using controls, making adjustments, or performing procedures other than those specified in this user guide may result in exposure to hazardous radiation. Canadian DOC statement Complies with Canadian EMC Class B requirements. «Conforme à la classe B des normes canadiennes de compatibilité électromagnétiques (CEM).» Japanese VCCI statement 36 Chapter 1 Product information ENWW Korean EMI statement Japanese cordset statement Taiwan safety statement ENWW Regulatory information 37 Finnish laser statement LASERTURVALLISUUS LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT HP LaserJet 4370mfp, HP LaserJet 4730x mfp, HP LaserJet 4730xs mfp, HP LaserJet 4730xm mfp -laserkirjoitin on käyttäjän kannalta turvallinen luokan 1 laserlaite. Normaalissa käytössä kirjoittimen suojakotelointi estää lasersäteen pääsyn laitteen ulkopuolelle. Laitteen turvallisuusluokka on määritetty standardin EN60825-1 (1994) mukaisesti. VAROITUS! Laitteen käyttäminen muulla kuin käyttöohjeessa mainitulla tavalla saattaa altistaa käyttäjän turvallisuusluokan 1 ylittävälle näkymättömälle lasersäteilylle. VARNING! Om apparaten används på annat sätt än i bruksanvisning specificerats, kan användaren utsättas för osynlig laserstrålning, som överskrider gränsen för laserklass 1. HUOLTO HP LaserJet 4370mfp, HP LaserJet 4730x mfp, HP LaserJet 4730xs mfp, HP LaserJet 4730xm mfp -kirjoittimen sisällä ei ole käyttäjän huollettavissa olevia kohteita. Laitteen saa avata ja huoltaa ainoastaan sen huoltamiseen koulutettu henkilö. Tällaiseksi huoltotoimenpiteeksi ei katsota väriainekasetin vaihtamista, paperiradan puhdistusta tai muita käyttäjän käsikirjassa lueteltuja, käyttäjän tehtäväksi tarkoitettuja ylläpitotoimia, jotka voidaan suorittaa ilman erikoistyökaluja. VARO! Mikäli kirjoittimen suojakotelo avataan, olet alttiina näkymättömälle lasersäteilylle laitteen ollessa toiminnassa. Älä katso säteeseen. VARNING! Om laserprinterns skyddshölje öppnas då apparaten är i funktion, utsättas användaren för osynlig laserstrålning. Betrakta ej strålen. Tiedot laitteessa käytettävän laserdiodin säteilyominaisuuksista: Aallonpituus 770-800 nm Teho 5 mW Luokan 3B laser Australia This equipment complies with Australian EMC requirements. 38 Chapter 1 Product information ENWW Declaration of conformity (HP Color LaserJet 4730mfp) Declaration of Conformity according to ISO/IEC Guide 22 and EN 45014 Manufacturer's Name: Manufacturer's Address: Hewlett-Packard Company 11311 Chinden Boulevard, Boise, Idaho 83714-1021, USA declares that the product Product Name: HP Color LaserJet 4730 MFP, 4730x MFP, 4730xs MFP, 4730xm MFP Product Numbers: Q7517A, Q7518A, Q7519A, Q7520A Regulatory Model Number: Product Options: Including accessories: Q7521A, Q7522A, Q7523A, BOISB-0308-00 BOISB-0503-004) ALL Toner Cartridge: Q6460A, Q6461A, Q6462A, Q6463A conforms to the following Product Specifications: Safety: IEC 60950-1:2001 / EN60950-1: 2001 IEC 60825-1:1993 +A1 +A2 / EN 60825-1:1994 +A11 +A2 (Class 1 Laser/LED Product) GB4943-2001 EMC: CISPR 22:1997 / EN 55022:1998 - Class A1) EN 61000-3-2:2000 EN 61000-3-3:1995 + A1:2001 EN 55024:1998+A1:2001 FCC Title 47 CFR, Part 15 Class A / ICES-003, Issue 42) GB9254-1998 TELECOM: TBR-21:1998; EG 201 121:1998 Supplementary Information: The product herewith complies with the requirements of the EMC Directive 89/336/EEC and the Low Voltage Directive 73/23/EEC, the R&TTE Directive 1999/5/EC (Annex II) and carries the CE-Marking accordingly. 1) The product was tested in a typical configuration with Hewlett-Packard Personal Computer Systems. Compliance testing of product to standard with exception of Clause 9.5, which is not yet in effect. 2) This Device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. 3) For regulatory purposes, this product is assigned a Regulatory model number (BOISB-0503-00). This number should not be confused with the product name or the product number(s). 4) All worldwide modular approvals for analog fax accessory obtained by Hewlett-Packard under the regulatory model number BOISB-0308–00 incorporate the Multi-Tech Systems MT5634SMI Socket Modem Module. Boise, Idaho 83713, USA 21 December, 2004 For regulatory topics only: Australia Contact: Product Regulations Manager, Hewlett-Packard Australia Ltd.,, 31-41 Joseph Street, Blackburn, Victoria 3130, Australia European Contact: Your Local Hewlett-Packard Sales and Service Office or Hewlett-Packard GmbH, Department HQ-TRE / Standards Europe, Herrenberger Strasse 140, D-71034 Böblingen, Germany, (FAX: +49-7031-14-3143) USA Contact: Product Regulations Manager, Hewlett-Packard Company, PO Box 15, Mail Stop 160, Boise, ID 83707-0015, USA, (Phone: 208-396-6000) ENWW Declaration of conformity (HP Color LaserJet 4730mfp) 39 40 Chapter 1 Product information ENWW 2 Service approach This chapter contains information about the following topics: ENWW ● Service approach ● Parts and supplies ● HP available services ● Hewlett-Packard Limited Warranty Statement ● Print Cartridge Limited Warranty Statement ● HP maintenance agreements 41 Service approach MFP repair normally begins by using the MFP internal diagnostics and the following three-step process. 1. Isolate the problem to the major system (for example, the host computer, the network or server, or the MFP system). 2. Determine if the problem is located in the accessories, the scanner assembly, or in the MFP engine. 3. Troubleshoot the problem using the procedures in Chapter 7. After a faulty part is located, the MFP can usually be repaired at the assembly level by replacing field replaceable units (FRUs). Some mechanical assemblies might need to be repaired at the subassembly level. Hewlett-Packard does not support replacement of components on the printed circuit assembles. 42 Chapter 2 Service approach ENWW Parts and supplies Field-replaceable part and accessory part numbers are found in chapter 8 of this manual. Order replacement parts from Hewlett-Packard Customer Support-Americas (HPCS-A) or Hewlett-Packard Customer Support-Europe (HPCS-E). CAUTION Use only accessories specifically designed for this MFP. Accessories can be ordered from an authorized service or support provider. Ordering parts, supplies, and accessories over the Internet To order supplies in the US, contact http://www.hp.com/go/ljsupplies. To order supplies worldwide, see http://www.hp.com/ghp/buyonline.html. To order accessories, see http://www.hp.com. Ordering directly through the embedded Web server (for MFPs with network connections) Use the following steps to order printing supplies directly through the embedded Web server. 1. In the Web browser on the computer, type the IP address for the MFP. The MFP status window appears. Or, go to the URL provided in the alert email. 2. Click Other Links. 3. Click Order Supplies. The browser opens to a page in which you can choose to send information about the MFP to HP. You also have the option to order supplies without sending the MFP information to HP. 4. Select the part numbers you want to order and follow the instructions on the screen. Exchange program HP offers remanufactured assemblies for some parts. These are identified in chapter 8 and can be ordered from Hewlett-Packard Customer Support-Americas (HPCS-A) or Hewlett-Packard Customer Support-Europe (HPCS-E). Supplies Paper and print cartridges can be ordered directly from Hewlett-Packard. See chapter 8 for ordering information. World Wide Web Printer drivers, updated HP printer software, and product and support information can be obtained from the following URL: In the U.S.: http://www.hp.com/support/clj4730mfp Printer drivers can be obtained from the following sites: In China: ftp://www.hp.com.cn/support/clj4730mfp In Japan: ftp://www.jpn.hp.com/support/clj4730mfp In Korea: http://www.hp.co.kr/support/clj4730mfp ENWW Parts and supplies 43 In Taiwan: http://www.hp.com.tw/support/clj4730mfp or the local driver Web site: http://www.dds.com.tw HP Service Parts Information Parts identification and pricing information can also be found on the World Wide Web at http://www.hp.com/go/HPparts. 44 Chapter 2 Service approach ENWW HP available services Online services For 24-hour access to information using a modem or Internet connection: World Wide Web URL: for the HP Color LaserJet 4730mfp series MFPs, updated HP printer software, product and support information, and printer drivers in several languages can be obtained from http://www.hp.com/support/clj4730mfp. (Sites are in English.) Visit: http://www.hp.com/support/net_printing for information about network printing using HP Jetdirect print servers. HP Instant Support Professional Edition (ISPE) is a suite of Web-based troubleshooting tools for desktop computing and printing products. ISPE helps you quickly identify, diagnose, and resolve computing and printing problems. The ISPE tools may be accessed from http://instantsupport.hp.com. Telephone support HP provides free telephone support during the warranty period. When you call, you will be connected to a responsive team waiting to help you. For the telephone number for your country/region, see the flyer that shipped in the box with the product, or visit http://welcome.hp.com/us/en/wwcontact.html. Before calling HP have the following information ready: product name and serial number, date of purchase, and description of the problem. You can also find support on the Internet at http://www.hp.com. Click the support & drivers block. Software utilities, drivers, and electronic information Visit: http://www.hp.com/go/clj4730mfp_software for the HP Color LaserJet 4730mfp series MFPs. The Web page for the drivers might be in English, but you can download the drivers themselves in several languages. Call: See the flyer that shipped in the box with the MFP. HP direct ordering for accessories or supplies In the United States, supplies can be ordered from http://www.hp.com/sbso/product/supplies. In Canada, supplies can be ordered from http://www.hp.ca/catalog/supplies. In Europe, supplies can be ordered from http://www.hp.com/go/ljsupplies. In Asia-Pacific, supplies can be ordered from http://www.hp.com/paper/. Accessories can be ordered from http://www.hp.com/go/accessories. HP service information To locate HP-authorized dealers, call 1-800-243-9816 (U.S.) or 1-800-387-3867 (Canada). For service for your product, call the customer support number for your country/region. See the flyer that shipped in the box with the MFP. HP service agreements Call: 1-800-835-4747 (U.S.) or 1-800-268-1221 (Canada). Extended Service: 1-800-446-0522 HP support and information for Macintosh computers ENWW HP available services 45 Visit: http://www.hp.com/go/macosx for Macintosh OS X support information and HP subscription service for driver updates. Visit: http://www.hp.com/go/mac-connect for products designed specifically for the Macintosh user. 46 Chapter 2 Service approach ENWW Hewlett-Packard Limited Warranty Statement HP product Duration of Limited Warranty HP Color LaserJet 4730mfp 1 year, on-site HP Color LaserJet 4730x mfp HP Color LaserJet 4730xs mfp HP Color LaserJet 4730xm mfp HP warrants HP hardware, accessories, and supplies against defects in materials and workmanship for the period specified above. If HP receives notice of such defects during the warranty period, HP will, at its option, either repair or replace products which prove to be defective. Replacement products may be either new or like-new. HP warrants that HP software will not fail to execute its programming instructions, for the period specified above, due to defects in material and workmanship when properly installed and used. If HP receives notice of such defects during the warranty period, HP will replace software media which does not execute its programming instructions due to such defects. HP does not warrant that the operation of HP products will be uninterrupted or error free. If HP is unable, within a reasonable time, to repair or replace any product to a condition as warranted, customer will be entitled to a refund of the purchase price upon prompt return of the product. HP products may contain remanufactured parts equivalent to new in performance or may have been subject to incidental use. Warranty does not apply to defects resulting from (a) improper or inadequate maintenance or calibration, (b) software, interfacing, parts or supplies not supplied by HP, (c) unauthorized modification or misuse, (d) operation outside of the published environmental specifications for the product, or (e) improper site preparation or maintenance. TO THE EXTENT ALLOWED BY LOCAL LAW, THE ABOVE WARRANTIES ARE EXCLUSIVE AND NO OTHER WARRANTY, WHETHER WRITTEN OR ORAL, IS EXPRESSED OR IMPLIED AND HP SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY, SATISFACTORY QUALITY, AND FITNESS FOR A PARTICULAR PURPOSE. TO THE EXTENT ALLOWED BY LOCAL LAW, THE REMEDIES IN THIS WARRANTY STATEMENT ARE THE CUSTOMER’S SOLE AND EXCLUSIVE REMEDIES. EXCEPT AS INDICATED ABOVE, IN NO EVENT WILL HP OR ITS SUPPLIERS BE LIABLE FOR LOSS OF DATA OR FOR DIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDING LOST PROFIT OR DATA), OR OTHER DAMAGE, WHETHER BASED IN CONTRACT, TORT, OR OTHERWISE. FOR CONSUMER TRANSACTIONS IN AUSTRALIA AND NEW ZEALAND; THE WARRANTY TERMS CONTAINED IN THIS STATEMENT, EXCEPT TO THE EXTENT LAWFULLY PERMITTED, DO NOT EXCLUDE, RESTRICT OR MODIFY AND ARE IN ADDITION TO THE MANDATORY STATUTORY RIGHTS APPLICABLE TO THE SALE OF THIS PRODUCT TO YOU. The warranty period begins on the date of the delivery or on the date of installation if installed by HP. If customer schedules or delays HP installation more than 30 days after delivery, warranty begins on the 31st day from delivery. ENWW Hewlett-Packard Limited Warranty Statement 47 Print Cartridge Limited Warranty Statement This HP Print Cartridge is warranted to be free from defects in materials and workmanship. This warranty does not apply to print cartridges that (a) have been refilled, refurbished, remanufactured or tampered with in any way, (b) experience problems resulting from misuse, improper storage, or operation outside of the published environmental specifications for the printer product or (c) exhibit wear from ordinary use. To obtain warranty service, please return the product to place of purchase (with a written description of the problem and print samples) or contact HP customer support. At HP’s option, HP will either replace products that prove to be defective or refund your purchase price. TO THE EXTENT ALLOWED BY LOCAL LAW, THE ABOVE WARRANTY IS EXCLUSIVE AND NO OTHER WARRANTY OR CONDITION, WHETHER WRITTEN OR ORAL, IS EXPRESSED OR IMPLIED AND HP SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY, SATISFACTORY QUALITY, AND FITNESS FOR A PARTICULAR PURPOSE. TO THE EXTENT ALLOWED BY LOCAL LAW, IN NO EVENT WILL HP OR ITS SUPPLIERS BE LIABLE FOR DIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDING LOST PROFIT OR DATA), OR OTHER DAMAGE, WHETHER BASED IN CONTRACT, TORT, OR OTHERWISE. THE WARRANTY TERMS CONTAINED IN THIS STATEMENT, EXCEPT TO THE EXTENT LAWFULLY PERMITTED, DO NOT EXCLUDE, RESTRICT OR MODIFY AND ARE IN ADDITION TO THE MANDATORY STATUTORY RIGHTS APPLICABLE TO THE SALE OF THIS PRODUCT TO YOU. 48 Chapter 2 Service approach ENWW HP maintenance agreements HP has several types of maintenance agreements that meet a wide range of support needs. Maintenance agreements are not part of the standard warranty. Support services vary by location. Contact HP Customer Care or go to http://www.hp.com/services/carepack to determine the services that are available and for more information about maintenance agreements. In general, the MFP will have the following maintenance agreements: Priority Onsite Service This agreement provides 4-hour service response to the customer's site for calls made during normal HP business hours. Next business day This agreement provides next-business-day service, Monday through Friday. This service agreement comes standard with the MFP for a period of one year. The customer can purchase an extension of this agreement. Installation and maintenance kit replacement An HP-authorized service or support provider will come to the customer's site to install the MFP or to replace the maintenance kits. ENWW HP maintenance agreements 49 50 Chapter 2 Service approach ENWW 3 Installation and configuration This chapter contains information about the following topics: ENWW ● Installation checklist ● Unpacking the MFP ● Loading detectable standard-sized media into Tray 2, 3, and 4 ● Loading undetectable standard-sized media into Tray 2, 3, and 4 ● Connecting power ● Installing print cartridges ● Installing a new control panel overlay ● Testing the MFP operation ● Sleep delay ● Connecting to a computer or network ● Printer software ● Printer drivers ● Printer drivers for Macintosh computers ● Software for Macintosh computers ● Network configuration ● Security features ● Optional output and input devices 51 Installation checklist When setting up the MFP for the first time, perform the following tasks to ensure that the MFP is installed correctly. Table 3-1 HP Color LaserJet 4730mfp installation 52 Chapter 3 Item Details Verify that the MFP is connected to an adequate power source. A minimum of 10A (110V) or 5A (220V) circuit required. Uninterruptible Power Supplies (UPS) are not recommended. Do not use a power strip. Any devices attached to the same power source can lead to intermittent problems. Verify that MFP resides in an adequate space. Adequate space so that the MFP may be accessed from all sides. Tight space makes the system difficult to access for jam clearing and service. Verify that surface has adequate, level support. Ensure the MFP is on a level and stable surface. Ensure wheel locks are engaged. Verify that all orange tape and packaging materials have been removed. See details in the HP Color LaserJet 4730mfp series Getting Started Guide. Verify that the print cartridges and paper have been installed in the MFP. Use known good quality paper. Verify the I/O cable, such as a LAN, USB, or parallel cable, has been connected to the corresponding I/O port on the MFP. See details in the HP Color LaserJet 4730mfp series Getting Started Guide. Verify the scanner shipping lock has been moved to the unlocked position. See details in the HP Color LaserJet 4730mfp series Getting Started Guide. Verify the correct language and date/time are set. See details in the HP Color LaserJet 4730mfp series Getting Started Guide. Configure the e-mail gateways. Press Menu, scroll to and touch Configure Device, Sending, E-MAIL, and FIND GATEWAYS. If auto-discovery does not find the e-mail gateways, obtain the addresses from your network administrator and manually configure these on the MFP. If the fax accessory is installed, ensure it is properly configured. Press Menu, scroll to and touch Fax, and then FAX SETUP SETTINGS. Fill in the date/time, location and fax header information. See details in the HP LaserJet Analog Fax Accessory 300 User Guide. Print the configuration pages. Press Menu, touch Information, and then touch PRINT CONFIGURATION. On the configuration page printouts, verify the following: The HP Color LaserJet 4730mfp information and training CD provides detailed information on how to read the configuration page. ● LDAP gateway address displays. ● SMTP gateway address displays. ● All optional devices display (for example, the stapler/stacker or the 3-bin mailbox). Installation and configuration ENWW Table 3-1 HP Color LaserJet 4730mfp installation (continued) Item ENWW Details ● If the fax accessory is installed, the modem status reads Operational/Enabled. ● On the Embedded Jetdirect Page, verify that the status reads I/O Card Ready and that you have a valid IP address. Verify you can copy from the copier glass of the MFP. Place configuration page face down on copier glass and press Start. Verify you can copy from the Automatic Document Feeder (ADF). Place configuration page face up in ADF and press Start. Verify you can send a fax from the MFP, if the fax accessory is installed. Place document face-up in the ADF and use the keypad to send to a known functioning fax number. Verify you can send an e-mail. Place document face-up in the ADF, and use the keypad to enter an e-mail address (LDAP must be configured for this to function). Verify you can print to the MFP. After loading the printing system software on a networked computer, print a test page from the driver. Verify that all users have access to the User Training. http://www.hp.com/go/usemymfp Installation checklist 53 Unpacking the MFP NOTE Save all the packing materials in case you need to repack and transport the MFP at a later date. WARNING! The HP Color LaserJet 4730mfp series MFP weighs approximately 124 kg (273 lb). HP recommends having three or more people move or position the MFP. 54 1. Remove the top of the box and remove the outer cardboard wrapping from the sides of the MFP. Remove the ramps, power supply cord, CD-ROM, and user documentation from the top of the packing box. 2. Remove the corner brackets. Chapter 3 Installation and configuration ENWW ENWW 3. Remove the inner cardboard frame and foam corner packaging, and install the ramps. 4. Remove the shipping blocks and plastic bag that surround the MFP. Unpacking the MFP 55 5. Roll the MFP down the ramps into the prepared location. CAUTION Do not attempt to move the MFP by yourself. At least two people must move the MFP into the prepared location. While two people can move the MFP, using three or four people to unpack and install the MFP is easier and safer. 56 6. Remove the packing tape from the front and rear of the MFP. 7. Open the scanner glass and remove the foam packaging. 8. Clean the scanner glass by wiping it gently with a clean, slightly damp, lint-free cloth. Chapter 3 Installation and configuration ENWW 9. ENWW Unlock the scanner. Unpacking the MFP 57 Loading detectable standard-sized media into Tray 2, 3, and 4 CAUTION If paper is loaded in Trays 2 through 4 when the MFP is in Sleep mode, the new paper will not be sensed when the MFP comes out of Sleep mode. This could cause the wrong paper to be used for a print job. Be sure to wake the MFP before loading paper in these trays. The following detectable standard-sized media is supported in Trays 2 through 4: letter, legal, executive, A4, A5, and (JIS) B5. CAUTION Do not print cardstock, envelopes, heavy or extra-heavy paper, or unsupported sizes of media from the 500-sheet trays. Print on these types of media only from Tray 1. Do not overfill the input tray or open it while it is in use. Doing so can cause jams in the MFP. 58 1. Slide open the tray from the MFP. 2. Adjust the rear media-length guide by squeezing the guide adjustment latch and sliding the back of the tray to the length of the media being used. Chapter 3 Installation and configuration ENWW 3. Slide the media-width guides open to the size for the media you are using. 4. Load media into the tray face up. NOTE For best performance, load the tray completely full without splitting or fanning the ream of paper. Splitting or fanning the ream might cause a multi-feed problem, which could result in a paper jam. The capacity of the paper tray can vary. For example, if using 75 g/m2 (20 lb) paper, the tray holds a full ream of 500 sheets. If the media is heavier than 75 g/m2 (20 lb), the tray will not hold a full ream, and the number of sheets must be reduced accordingly. Do not overfill the tray because the MFP might not pick up the paper. NOTE If the tray is not properly adjusted, the MFP might display an error message or the media might jam. NOTE If duplex printing, place the paper face-down. 5. ENWW Slide the tray into the MFP. The MFP will display the tray’s media type and size. If the configuration is not correct, press OK on the product control panel. If the configuration is correct, touch Exit. Loading detectable standard-sized media into Tray 2, 3, and 4 59 Loading undetectable standard-sized media into Tray 2, 3, and 4 Undetectable standard-sized media sizes are not marked in the tray, but are listed in the Size menu for the tray. The following undetectable standard-sized media is supported in the 500-sheet trays: executive (JIS), 8.5 x 13, double Japan postcard, and 16K. CAUTION Do not print cardstock, envelopes, heavy or extra-heavy paper, or unsupported sizes of media from the 500-sheet trays. Print on these types of media only from Tray 1. Do not overfill the input tray or open it while it is in use. Doing so can cause paper jams. 60 1. Slide open the tray from the MFP. 2. Adjust the rear media-length guide by squeezing the guide adjustment latch and sliding the back of the tray to the length of the media being used. Chapter 3 Installation and configuration ENWW 3. Slide the media-width guides open to the size for the media you are using. 4. Load media into the tray face-up. NOTE For best performance, load the tray completely full without splitting or fanning the ream of paper. Splitting or fanning the ream might cause a multi-feed problem, which could result in a paper jam. The capacity of the paper tray can vary. For example, if using 75 g/m2 (20 lb) paper, the tray holds a full ream of 500 sheets. If the media is heavier than 75 g/m2 (20 lb), the tray will not hold a full ream, and the number of sheets must be reduced accordingly. Do not overfill the tray because the MFP might not pick up the paper. NOTE If the tray is not properly adjusted, the MFP might display an error message or the media might jam. NOTE If duplex printing, place the paper face-down. ENWW Loading undetectable standard-sized media into Tray 2, 3, and 4 61 5. 62 Slide the tray into the MFP. The MFP will display the tray’s media type and size. If the configuration is not correct, touch OK on the product control panel and select the correct size. Chapter 3 Installation and configuration ENWW Connecting power ENWW 1. Plug the AC power cord into the MFP and into the power outlet. 2. Turn the MFP on. Connecting power 63 Installing print cartridges For additional information on installing and managing print cartridges, see Managing print cartridges on page 108. 1. Open the covers on the right side of the MFP. CAUTION The fuser might be hot. 2. Grasp the green handle and pull down the ETB. CAUTION Do not place any item on the transfer belt while it is open. If the belt is punctured, print quality problems could result. 64 Chapter 3 Installation and configuration ENWW 3. Remove the used print cartridge from the MFP. 4. Remove the new print cartridge from the bag. Place the used print cartridge in the bag for recycling. 5. Align the print cartridge with the tracks inside the MFP and insert the cartridge until it is completely seated. NOTE The print cartridge tape seal is removed automatically when the print cartridge is installed in the MFP. NOTE If a cartridge is in the wrong slot, the product control panel will display the message INCORRECT [COLOR] CARTRIDGE. 6. Close the front cover and then close the top cover. After a short while, the product control panel should display Ready. 7. Installation is complete. Place the used print cartridge in the box in which the new cartridge arrived. See the enclosed recycling guide for recycling instructions. 8. If a non-HP print cartridge was installed, check the product control panel for further instructions. For additional help, go to http://www.hp.com/support/clj4730mfp. ENWW Installing print cartridges 65 Installing a new control panel overlay Some MFP models are shipped without the product control panel overlay installed or a different overlay may be used from the one that is installed. Overlays are available for several languages. If setting up an MFP for a language other than English, follow this procedure. 1. Remove the backing from the adhesive side of the label. 2. Position the new label over the top of the product control panel. 3. Press the label firmly down onto the control panel. NOTE When applying the overlay, start at the center and press the overlay into place towards the edges of the control panel. 66 4. Press Menu to enter the MENUS. 5. Scroll to and touch Configure Device. 6. Scroll to and touch SYSTEM SETUP. 7. Scroll to and touch LANGUAGE. 8. Scroll to and touch the desired language. 9. Press Menu. Chapter 3 Installation and configuration ENWW Testing the MFP operation Print a configuration page to ensure that the MFP is working correctly. 1. Press Menu to enter the MENUS. 2. Scroll to and touch Information. 3. Scroll to and touch PRINT CONFIGURATION. The message Printing... CONFIGURATION appears on the display until the MFP finishes printing the configuration page. The MFP returns to the Ready state after printing the configuration page. NOTE If the MFP is configured with an HP Jetdirect print server or a paper handling device, an additional configuration page will print that provides information about those devices. ENWW Testing the MFP operation 67 Sleep delay The adjustable Sleep mode feature reduces power consumption when the MFP has been inactive for an extended period. The length of time before the MFP enters Sleep mode can be set to 1 MINUTE, 15 MINUTES, 30 MINUTES, 45 MINUTES, 60 MINUTES, 90 MINUTES, 2 HOURS, or 4 HOURS. The default setting is 30 MINUTES. NOTE The MFP display dims when the MFP is in Sleep mode. This mode does not affect MFP warm-up time. Setting Sleep delay 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch SYSTEM SETUP. 4. Scroll to and touch SLEEP DELAY. 5. Scroll to and touch the desired sleep-delay period. The settings are saved and the control panel returns to the SYSTEM SETUP menu. 6. Press Menu. CAUTION If paper is loaded in Trays 2, 3, or 4 when the MFP is in Sleep mode, the new paper will not be sensed when the MFP comes out of Sleep mode. This could cause the wrong paper to be used for a print job. Be sure to wake the MFP before loading paper in these trays. Disabling/enabling Sleep mode 68 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch RESETS. 4. Press SLEEP MODE. 5. Scroll to and touch ON or OFF. The settings are saved. 6. Press Menu. Chapter 3 Installation and configuration ENWW Connecting to a computer or network The MFP has eight ports for connecting to a computer or a network. The ports are at the right rear corner of the MFP. 1 Foreign interface harness (FIH) 2 USB 2.0 3 Host USB (This accessory port uses host USB protocol.) 4 Fax connection (for connecting to an optional analog fax accessory) 5 Parallel port 6 EIO interface expansion slot 7 Kensington lock 8 Network connection (embedded HP Jetdirect print server) 9 Accessory port Network connection When installing the MFP on a network, connect the network cable to the embedded HP Jetdirect print server before installing the MFP software. For complete information about installing the MFP on a network, see the network installation guide that was included with the MFP. Parallel connection Install the MFP software before connecting the MFP directly to a computer or to a print server with a parallel cable. For complete information about installing connecting the MFP directly to a print server, see the network installation guide that was included with the MFP. ENWW Connecting to a computer or network 69 Fax connection The HP Color LaserJet 4730x mfp, HP Color LaserJet 4730xs mfp, and HP Color LaserJet 4730xm mfp models are equipped with an HP LaserJet analog fax accessory already installed. Windows users can also install the optional HP Digital Sending Software (HP DSS), which provides digital faxing services. For complete instructions for configuring the fax accessory and for using the fax features, see the HP LaserJet Analog Fax Accessory 300 User Guide. A printed copy of this guide is provided with the HP Color LaserJet 4730x mfp, HP Color LaserJet 4730xs mfp, and HP Color LaserJet 4730xm mfp. Analog faxing When the analog fax accessory is installed, the MFP can function as a standalone fax machine. The HP Color LaserJet 4730x mfp, HP Color LaserJet 4730xs mfp, and HP Color LaserJet 4730xm mfp models are equipped with an HP LaserJet analog fax accessory already installed. For the HP Color LaserJet 4730mfp (base model), this accessory can be ordered as an option. Connecting the fax accessory to a phone line When connecting the fax accessory to a phone line, ensure that the phone line being used for the fax accessory is a dedicated line that is not used by any other devices. Also, this line should be an analog line because the fax will not function correctly if it is connected to some digital PBX systems. If unsure whether an analog or digital phone line is to be used, contact your telecom provider. NOTE HP recommends using the phone cord that comes with the fax accessory to ensure that the accessory functions correctly. 70 Chapter 3 Installation and configuration ENWW Follow these instructions to connect the fax accessory to a phone jack. 1. Locate the phone cord that is included with the fax accessory kit. Connect one end of the phone cord into the fax accessory phone jack that is on the formatter. Push the connector until it clicks. CAUTION Be sure to connect the phone line to the fax accessory port, which is located in the center of the formatter. Do not connect the phone line to the HP Jetdirect port, which is nearer the bottom of the formatter. 2. Connect the other end of the phone cord into the phone jack on the wall. Push the connector until it clicks. Configuring and using the fax features Before the fax features can be used, configure them in the product control panel menus. For complete information about configuring and using the fax accessory and for information about troubleshooting problems with the fax accessory, see the HP LaserJet Analog Fax Accessory 300 User Guide provided with the fax accessory. Digital faxing Digital faxing is available when installing the optional HP Digital Sending Software. For information about ordering this software, go to http://www.hp.com/go/digitalsending. With digital faxing, the MFP does not need to be connected directly to a phone line. Instead, the MFP can send a fax in one of three ways: ● LAN fax sends faxes through a third-party fax provider. ● Microsoft Windows 2000 fax is a fax modem and Digital Sender Module on a computer that allows the computer to operate as a turnkey gateway fax. ● Internet fax uses an Internet fax provider to process faxes, and the fax is delivered on a traditional fax machine or sent to the user’s e-mail. For complete information about using digital faxing, see the documentation that is provided with the HP Digital Sending Software. ENWW Connecting to a computer or network 71 Printer software Included with the MFP is a CD-ROM containing the printing system software. The software components and printer drivers on this CD-ROM help to use the MFP to its fullest potential. See the Getting Started Guide for installation instructions. NOTE For the latest information about the printing system software components, refer to the readme file on the Web at http://www.hp.com/support/clj4730mfp. For information about installing the printer software, view the Install Notes on the CD-ROM included with the MFP. This section summarizes the software included on the CD-ROM. The printing system includes software for end users and network administrators operating in the following operating environments: ● Microsoft Windows 98 and Windows Me ● Microsoft Windows 2000, XP (32-bit), and Server 2003 (32-bit) ● Apple Mac OS 9.1 and later and Mac OS 10.2 and later NOTE For a list of the network environments supported by the network administrator software components, see Network configuration on page 87. NOTE For a list of printer drivers, updated HP printer software, and product support information, go to http://www.hp.com/support/clj4730mfp. Software Software features Automatic Configuration, Update Now, and Preconfiguration features are available with the HP Color LaserJet 4730mfp series MFP. Driver Autoconfiguration The HP LaserJet PCL 6 and PCL 5c drivers for Windows and the PS drivers for Windows 2000 and Windows XP feature automatic discovery and driver configuration for MFP accessories at the time of installation. Some accessories that Driver Autoconfiguration supports are the duplexing unit, optional paper trays, and dual inline memory modules (DIMMs). If the environment supports bidirectional communication, the installer presents Driver Autoconfiguration as an installable component by default for a Typical Installation and for a Custom Installation. Update Now If the configuration of the HP Color LaserJet 4730mfp MFP has been modified since installation, the driver can be automatically updated with the new configuration in environments that support bidirectional communication. Click the Update Now button to automatically reflect the new configuration in the driver. NOTE The Update Now feature is not supported in environments where shared Windows 2000 or Windows XP clients are connected to Windows 2000 or Windows XP hosts. 72 Chapter 3 Installation and configuration ENWW HP Driver Preconfiguration HP Driver Preconfiguration is a software architecture and set of tools that allows HP software to be customized and distributed in managed corporate printing environments. Using HP Driver Preconfiguration, information technology (IT) administrators can preconfigure the printing and device defaults for HP printer drivers before installing the drivers in the network environment. For more information, see the HP Driver Preconfiguration Support Guide, which is available at http://www.hp.com/support/clj4730mfp. Installing the printing system software The following sections contain instructions for installing the printing system software. The MFP comes with printing system software and printer drivers on a CD-ROM. The printing system software on the CD-ROM must be installed to take full advantage of the MFP features. If a CD-ROM drive is not available, download the printing system software from the Internet at http://www.hp.com/support/clj4730mfp. NOTE Obtain Model Scripts for UNIX® and Linux by downloading them from the Internet or by requesting them from an HP-authorized service or support provider. For Linux support see http://www.hp.com/go/linux. For UNIX support see http://www.hp.com/go/jetdirectunix_software. Download the latest software free of charge at http://www.hp.com/support/clj4730mfp. Installing Windows printing system software for direct connections This section explains how to install the printing system software for Microsoft Windows 98, Windows Me, Windows 2000, and Windows XP. When installing the printing software in a direct-connect environment, always install the software before connecting the parallel or USB cable. If the parallel or USB cable was connected before the software installation, see Installing the software after the parallel or USB cable has been connected on page 75. Either a parallel or USB cable can be used for the direct connection. However, parallel and USB cables cannot be connected at the same time. Use an IEEE 1284-compatible cable or a standard 2meter USB cable. Installing the printing system software 1. Close all software programs that are open or running. 2. Insert the MFP CD-ROM into the CD-ROM drive. If the welcome screen does not open, start it by using the following procedure: ENWW ● On the Start menu, click Run. ● Type the following: X:\setup (where X is the letter of the CD-ROM drive). ● Click OK. 3. When prompted, click Install Printer and follow the instructions on the computer screen. 4. Click Finish when the installation has completed. Printer software 73 5. The computer may need to be restarted. 6. Print a Test Page or a page from any software program to make sure that the software is correctly installed. If installation fails, reinstall the software. If this fails, check the installation notes and readme files on the MFP CD-ROM or the flyer that came with the product, or go to http://www.hp.com/support/ clj4730mfp for help or more information. Installing Windows printing system software for networks The software on the MFP CD-ROM supports network installation with a Microsoft network. For network installation on other operating systems, go to http://www.hp.com/support/clj4730mfp. The HP Jetdirect embedded print server in the HP Color LaserJet 4730mfp includes a 10/100 BaseTX network port. For other available HP Jetdirect print servers, see Parts and supplies on page 43 or go to http://www.hp.com/support/clj4730mfp. The installer does not support MFP installation or MFP object creation on Novell servers. It supports only direct-mode network installations between Windows computers and an MFP. To install the MFP and create objects on a Novell server, use an HP utility (such as HP Web Jetadmin) or a Novell utility (such as NWAdmin). Installing the printing system software 1. If installing the software on Windows 2000 or Windows XP, administrative privileges are required. 2. Make sure that the HP Jetdirect print server and MFP are properly connected to the network. Print a configuration page (see Testing the MFP operation on page 67). On the second page of the configuration page, locate the IP address that is currently configured. This address may be needed to initially identify the MFP on the network and complete the installation. 3. Close all software programs that are open or running. 4. Insert the MFP CD-ROM into the CD-ROM drive. If the welcome screen does not open, start it by using the following procedure: ● On the Start menu, click Run. ● Type the following: X:\setup (where X is the letter of the CD-ROM drive). ● Click OK. 5. When prompted, click Install Printer and follow the instructions on the computer screen. 6. Click Finish when installation has completed. 7. The computer may need to be restarted. 8. Print a Test Page or a page from any software program to make sure that the software is correctly installed. If installation fails, reinstall the software. If this fails, check the installation notes and readme files on the MFP CD-ROM or the flyer that came with the product, or go to http://www.hp.com/ support/clj4730mfp for help or more information. 74 Chapter 3 Installation and configuration ENWW Setting up a Windows computer to use the network MFP with Windows-sharing If the computer will print directly to the MFP, share the MFP on the network so that other network users can print to it. See the Windows documentation that came with the operating system to enable Windows-sharing. After the MFP is shared, install the printer software on all computers that share the MFP. Installing the software after the parallel or USB cable has been connected If you have already connected a parallel or USB cable to a Windows computer, the New Hardware Found dialog box appears when you turn on the computer. Installing the software for Windows 98 or Windows Me 1. In the New Hardware Found dialog box, click Search CD-ROM drive. 2. Click Next. 3. Follow the instructions on the computer screen. 4. Print a Test Page or a page from any software program to make sure that the software is correctly installed. If installation fails, reinstall the software. If this fails, check the installation notes and readme files on the MFP CD-ROM or the flyer that came with the product, or go to http://www.hp.com/ support/clj4730mfp for help or more information. Installing the software for Windows 2000 or Windows XP 1. In the New Hardware Found dialog box, click Search. 2. On the Locate Driver Files screen, select the Specify a Location check box, clear all other check boxes, and then click Next. 3. Type the letter for the root directory. For example, X:\ (where "X:\" is the letter of the root directory on the CD-ROM drive). 4. Click Next. 5. Follow the instructions on the computer screen. 6. Click Finish when installation has completed. 7. Select a language and follow the instructions on the computer screen. 8. Print a Test Page or a page from any software program to make sure that the software is correctly installed. If installation fails, reinstall the software. If this fails, check the installation notes and readme files on the MFP CD-ROM or the flyer that came with the product, or go to http://www.hp.com/ support/clj4730mfp for help or more information. Uninstalling the software This section explains how to uninstall the printing system software. ENWW Printer software 75 Removing software from Windows operating systems Use the Uninstaller in the HP Color LaserJet 4730mfp/Tools program group to select and remove any or all of the Windows HP printing system components. 1. Click Start and then click Programs. 2. Point to HP Color LaserJet 4730mfp and then click Tools. 3. Click Uninstaller. 4. Click Yes. 5. Follow the instructions on the computer screen to complete the uninstallation. Software for networks For a summary of available HP network installation and configuration software solutions, see the HP Jetdirect Print Server Administrator’s Guide. You can find this guide on the CD-ROM included with the MFP. HP Web Jetadmin HP Web Jetadmin allows users to manage HP Jetdirect-connected printers within their intranet using a Web browser. HP Web Jetadmin is a browser-based management tool, and should be installed only on a single network administration server. It can be installed and run on these systems: ● Fedora Core and SuSe Linux ● Windows 2000 Professional, Server, and Advanced Server ● Windows XP Professional Service Pack 1 ● Windows Server 2003 When installed on a host server, HP Web Jetadmin can be accessed by any client through a supported web browser, such as Microsoft Internet Explorer 5.5 and 6.0 or Netscape Navigator 7.0. HP Web Jetadmin has the following features: 76 ● Task-oriented user interface provides configurable views, saving network managers significant time. ● Customizable user profiles let network administrators include only the function viewed or used. ● Instant e-mail notification of hardware failure, low supplies, and other MFP problems can be routed to different people. ● Remote installation and management from anywhere using only a standard Web browser. ● Advanced autodiscovery locates peripherals on the network, without manually entering each printer into a database. ● Simple integration into enterprise management packages. ● Ability to quickly find peripherals based on parameters such as IP address, color capability, and model name. Chapter 3 Installation and configuration ENWW ● Ability to easily organize peripherals into logical groups, with virtual office maps for easy navigation. ● Ability to manage and configure multiple printers at once. To download a current version of HP Web Jetadmin and to see the latest list of supported host systems, visit HP Customer Care Online at http://www.hp.com/go/webjetadmin. UNIX The HP Jetdirect Printer Installer for UNIX is a simple printer installation utility for HP-UX and Solaris networks. It is available for download from HP Customer Care Online at http://www.hp.com/go/ jetdirectunix_software. Utilities The HP Color LaserJet 4730mfp is equipped with several utilities, which make it easy to monitor and manage the MFP on a network. HP Easy Printer Care Software The HP Easy Printer Care Software is a software program that you can use for the following tasks: ● Viewing color usage information ● Checking the printer status ● Checking the supplies status ● Setting up alerts ● Viewing printer documentation ● Gaining access to troubleshooting and maintenance tools You can view the HP Easy Printer Care Software when the printer is directly connected to your computer or when it is connected to a network. Perform a complete software installation in order to use the HP Easy Printer Care Software. For more information on HP Easy Printer Care Software, see Using the HP Easy Printer Care Software on page 636 or visit http://www.hp.com/go/easyprintercare. Embedded Web server This MFP is equipped with an embedded Web server, which allows access to information about the MFP and network activities. A Web server provides an environment in which web programs may run, much in the same way that an operating system, such as Windows, provides an environment for programs to run on your computer. The output from these programs can then be displayed by a Web browser, such as Microsoft Internet Explorer or Netscape Navigator. When a Web server is "embedded", that means it resides on a hardware device (such as a printer) or in firmware, rather than as software that is loaded on a network server. The advantage of an embedded Web server is that it provides an interface to the MFP that anyone can access with a network-connected computer or a standard Web browser. There is no special software to install or configure. For more information about the HP embedded Web server, see the Embedded Web Server User Guide. This guide is on the CD-ROM included with the MFP. ENWW Printer software 77 Features The HP embedded Web server allows users to view MFP and network card status and manage printing functions from their computer. With the HP embedded Web server, users can do the following: ● View MFP status information. ● Determine the remaining life on all supplies and order new ones. ● View and change tray configurations. ● View and change the MFP product control panel menu configuration. ● View and print internal pages. ● Receive notification of MFP and supplies events. ● Add or customize links to other Web sites. ● Select the language in which to display the embedded Web server pages. ● View and change network configuration. ● Restrict access to color printing. For a complete explanation of the features and functionality of the embedded Web server, see Embedded Web server on page 77. Other components and utilities Several software applications are available for Windows and Mac OS users, as well as for network administrators. 78 Windows Mac OS Network administrator ● Software installer — automates the printing system installation ● ● ● Online Web registration PostScript Printer Description files (PPDs) — for use with the Apple PostScript drivers that come with the Mac OS ● HP Web Jetadmin— a browserbased system management tool. See http://www.hp.com/go/ webjetadmin for the latest HP Web Jetadmin software HP LaserJet Utility (available from the Internet) — a printer management utility for Mac OS users ● HP Jetdirect Printer Installer for UNIX — available for download from http://www.hp.com/support/ net_printing Chapter 3 Installation and configuration ENWW Printer drivers The product comes with software that allows the computer to communicate with the product (by using a printer language). This software is called a printer driver. Printer drivers provide access to product features, such as printing on custom-sized paper, resizing documents, and inserting watermarks. Supported printer drivers The following printer drivers are provided for the product. If the desired printer driver is not on the product CD-ROM or is not available on http://www.hp.com, contact the manufacturer or distributor of the program that is being used, and request a driver for the product. NOTE The most recent drivers are available at http://www.hp.com. Depending on the configuration of Windows-based computers, the installation program for the product software automatically checks the computer for Internet access in order to obtain the latest drivers. Table 3-2 Supported printer drivers Operating system1 PCL 6 printer driver PCL 5 printer driver PS printer driver Microsoft Windows 98 X X X Windows Millennium (Me) X X X Windows 2000 X X X Windows XP X X X Windows Server 2003 X X X PPD 2printer driver Mac OS 9.1 or later X X Mac OS 10.2 or later X X 1 2 Not all product features are available from all drivers or operating systems. See the context-sensitive help in the printer driver for available features. PostScript (PS) Printer Description files (PPDs) Additional drivers The following drivers are not included on the CD-ROM, but are available from the Internet. ● OS/2 PCL printer driver. ● OS/2 PS printer driver. ● UNIX model scripts. ● Linux drivers. ● HP OpenVMS drivers. NOTE The OS/2 printer drivers are available from IBM. ENWW Printer drivers 79 Obtain Model Scripts for UNIX® and Linux by downloading them from the Internet or by requesting them from an HP-authorized service or support provider. For Linux support see http://www.hp.com/ go/linux. For UNIX support see http://www.hp.com/go/jetdirectunix_software. Selecting the correct printer driver Select a printer driver based on the operating system that is being used and the way that the product is to be used. See the printer driver Help for the features that are available. ● The PCL 6 printer driver can provide the best overall performance and access to MFP features. ● The PCL 5 printer driver is recommended for general office monochrome and color printing. ● Use the PostScript (PS) driver if printing primarily from PostScript-based programs such as Adobe PhotoShop® and CorelDRAW®, for compatibility with PostScript Level 3 needs, or for PS flash font support. NOTE The product automatically switches between PS and PCL printer languages. Printer driver Help (Windows) Printer driver Help is separate from program Help. The printer driver Help provides explanations for the buttons, check boxes, and drop-down lists that are in the printer driver. It also includes instructions for performing common printing tasks, such as printing on both sides, printing multiple pages on one sheet, and printing the first page or covers on different paper. Activate the printer driver Help screens in one of the following ways: 80 ● Click the Help button. ● Press the F1 key on the computer keyboard. ● Click the question-mark symbol in the upper-right corner of the printer driver. ● Right-click on any item in the driver, and then click What's This?. Chapter 3 Installation and configuration ENWW Gaining access to Windows printer drivers Use one of the following methods to open the printer drivers from the computer: Table 3-3 Gaining access to Windows printer drivers Operating System To change the settings for all print jobs until the software program is closed To change the print job default settings (for example, turn on Print on Both Sides by default) To change the configuration settings (for example, add a tray or enable/disable Manual Duplexing) Windows 98 and Windows Millennium (Me) 1. On the File menu in the software program, click Print. 1. Click Start, click Settings, and then click Printers. 1. Click Start, click Settings, and then click Printers. 2. Select the HP Color LaserJet 4730mfp, and then click Properties. Right-click the HP Color LaserJet 4730mfp icon, and then select Properties (Windows 98 and Me). 2. 2. Right-click the HP Color LaserJet 4730mfp icon, and then select Properties. 3. Click the Configure tab. The steps can vary; this procedure is most common. Windows 2000, XP, and Server 2003 1. On the File menu in the software program, click Print. 1. Click Start, click Settings, and then click Printers or Printers and Faxes. 1. Click Start, click Settings, and then click Printers or Printers and Faxes. 2. Select the HP Color LaserJet 4730mfp, and then click Properties or Preferences. 2. Right-click the HP Color LaserJet 4730mfp icon, and then select Printing Preferences. 2. Right-click the HP Color LaserJet 4730mfp icon, and then select Properties. 3. Click the Device Settings tab. The steps can vary; this procedure is most common. ENWW Printer drivers 81 Printer drivers for Macintosh computers The MFP comes with printer driver software that uses a printer language to communicate with the MFP. Printer drivers provide access to MFP features, such as printing on custom-sized paper, resizing documents, and inserting watermarks. Supported Macintosh printer drivers A Macintosh printer driver and the necessary PPD files are included with the MFP. If the desired printer driver is not on the MFP CD, check the installation notes and the late-breaking readme files to see if the printer driver is supported. If it is not supported, contact the manufacturer or distributor of the software program being used, and request a driver for the MFP. NOTE The most recent drivers are available at http://www.hp.com. Gaining access to Macintosh printer drivers Use one of the following methods to open the printer drivers from the computer. Table 3-4 Gaining access to Macintosh printer drivers 82 Operating System To change the settings for all print jobs until the software program is closed To change the print job default settings (for example, turn on Print on Both Sides by default) To change the configuration settings (for example, add a physical option such as a tray, or turn on or off a driver feature such as Allow Manual Duplexing) Mac OS v9.1 or later 1. On the File menu, click Print. 1. On the File menu, click Print. 1. Click the desktop printer icon. 2. Change settings on the various pop-up menus. 2. As settings are changed on the pop-up menu, click Save Settings. 2. From the Printing menu, click Change Setup. Chapter 3 Installation and configuration ENWW Table 3-4 Gaining access to Macintosh printer drivers (continued) Operating System To change the settings for all print jobs until the software program is closed To change the print job default settings (for example, turn on Print on Both Sides by default) To change the configuration settings (for example, add a physical option such as a tray, or turn on or off a driver feature such as Allow Manual Duplexing) Mac OS X v10.2 1. On the File menu, click Print. 1. On the File menu, click Print. 1. In the Finder, on the Go menu, click Applications. 2. Change settings on the various pop-up menus. 2. Change the settings on the various pop-up menus, and then, on the Presets pop-up menu, click Save as and type a name for the preset. 2. Open Utilities, and then open Print Center. 3. Click on the print queue. 4. On the Printers menu, click Show Info. 5. Click the Installable Options menu. These settings are saved in the Presets menu. To use the new settings, select the saved preset option every time a program is opened and a job is printed. Mac OS X v10.3 1. On the File menu, click Print. 1. On the File menu, click Print. 2. Change settings on the various pop-up menus. 2. Change settings on the various pop-up menus, and then, on the Presets pop-up menu, click Save as and type a name for the preset. These settings are saved in the Presets menu. To use the new settings, select the saved preset option every time you open a program and print. ENWW NOTE Configuration settings might not be available in Classic mode. 1. Open Printer Setup Utility by selecting the hard drive, clicking Applications, clicking Utilities, and then doubleclicking Printer Setup Utility. 2. Click on the print queue. 3. On the Printers menu, click Show Info. 4. Click the Installable Options menu. Printer drivers for Macintosh computers 83 Software for Macintosh computers The HP installer provides PostScript® Printer Description (PPD) files, Printer Dialog Extensions (PDEs), and the HP Printer Utility for use with Macintosh computers. If both the MFP and the Macintosh computer are connected to a network, use the MFP embedded Web server (EWS) to configure the MFP. For more information, see Embedded Web server on page 77. Installing Macintosh printing system software for networks This section describes how to install Macintosh printing system software. The printing system software supports Mac OS v9.1 and later and Mac OS X v10.2 and later. The printing system software includes the following components: ● PostScript Printer Description (PPD) files The PPDs, in combination with the Apple PostScript printer drivers, provide access to MFP features. An installation program for the PPDs and other software is provided on the compact disc (CD) that came with the MFP. Use the Apple PostScript printer driver that comes with the computer. ● HP Printer Utility The HP Printer Utility provides access to features that are not available in the printer driver. Use the illustrated screens to select MFP features and complete the following tasks with the MFP: ● Name the MFP. ● Assign the MFP to a zone on the network. ● Assign an internet protocol (IP) address to the MFP. ● Download files and fonts. ● Configure and set the MFP for IP or AppleTalk printing. Use the HP Printer Utility when the MFP uses a universal serial bus (USB) or is connected to a TCP/IP-based network. NOTE The HP Printer Utility is supported for Mac OS X v10.2 or later. For more information about using the HP Printer Utility, see Software for Macintosh computers on page 84. To install printer drivers for Mac OS v9.1 and later 84 1. Connect the network cable between the HP Jetdirect print server and a network port. 2. Insert the CD into the CD-ROM drive. The CD menu runs automatically. If the CD menu does not run automatically, double-click the CD icon on the desktop. 3. Double-click the Installer icon in the HP LaserJet Installer folder. 4. Follow the instructions on the computer screen. Chapter 3 Installation and configuration ENWW 5. On the computer hard drive, open Applications, open Utilities, and then open Desktop Printer Utility. 6. Double-click Printer (AppleTalk). 7. Next to AppleTalk Printer Selection, click Change. 8. Select the MFP, click Auto Setup, and then click Create. NOTE The icon on the desktop looks generic. All of the print panels appear in the print dialog box with each software program. To install printer drivers for Mac OS X v10.2 and later 1. Connect the network cable between the HP Jetdirect print server and a network port. 2. Insert the CD into the CD-ROM drive. The CD menu runs automatically. If the CD menu does not run automatically, double-click the CD icon on the desktop. 3. Double-click the Installer icon in the HP LaserJet Installer folder. 4. Follow the instructions on the computer screen. 5. On the computer hard drive, open Applications, open Utilities, and then open Print Center or Printer Setup Utility. NOTE If you are using Mac OS X v10.3, then the Printer Setup Utility has replaced the Print Center. 6. Click Add Printer. 7. Select Rendezvous as the connection type. 8. Select the MFP from the list. 9. Click Add Printer. 10. Close the Print Center or the Printer Setup Utility by clicking the close button in the upper-left corner. Installing Macintosh printing system software for direct connections (USB) NOTE Macintosh computers do not support parallel port connections. This section explains how to install the printing system software for Mac OS v9.1 and later and Mac OS X v10.2 and later. The Apple PostScript driver must be installed in order to use the PPD files. Use the Apple PostScript driver that came with your Macintosh computer. ENWW Software for Macintosh computers 85 To install the printing system software 1. Connect a USB cable between the USB port on the MFP and the USB port on the computer. Use a standard 2-meter (6.56-foot) USB cable. 2. Insert the MFP CD into the CD-ROM drive and run the installer. The CD menu runs automatically. If the CD menu does not run automatically, double-click the CD icon on the desktop. 3. Double-click the Installer icon in the HP LaserJet Installer folder. 4. Follow the instructions on the computer screen. 5. For Mac OS v9.1 and later: a. On the computer hard drive, open Applications, open Utilities, and then open Print Center. b. Double-click Printer (USB), and then click OK. c. Next to USB Printer Selection, click Change. d. Select the MFP, and then click OK. e. Next to Postscript Printer Description (PPD) File, click Auto Setup, and then click Create. f. On the Printing menu, click Set Default Printer. For Mac OS X v10.2 and later: USB queues are created automatically when the MFP is attached to the computer. However, the queue will use a generic PPD if the installer has not been run before the USB cable is connected. To change the queue PPD, open the Print Center or Printer Setup Utility, select the correct printer queue, and then click Show Info to open the Printer Info dialog box. In the pop-up menu, select Printer Model, and then, in the pop-up menu in which Generic is selected, select the correct PPD for the MFP. 6. Print a test page or a page from any software program to make sure that the software is correctly installed. If installation fails, reinstall the software. If this fails, see the installation notes or late-breaking readme files on the MFP CD or the flyer that came with the product, or go to http://www.hp.com/ support/clj4730mfp for help or more information. NOTE The icon on the Mac OS v9.x desktop looks generic. All of the print panels appear in the Print dialog box with each software program. To remove software from Macintosh operating systems To remove the software from a Macintosh computer, drag the PPD files to the trash can. 86 Chapter 3 Installation and configuration ENWW Network configuration Configure certain network parameters on the MFP as needed. Configure these parameters from installation software, the MFP product control panel, the embedded Web server, or management software, such as HP Web Jetadmin or the HP LaserJet Utility for Macintosh. NOTE For more information about using the embedded Web server, see Embedded Web server on page 77. For more information about supported networks and network configuration tools, see the HP Jetdirect Print Server Administrator’s Guide. The guide comes with MFPs in which an HP Jetdirect print server is installed. This section contains the following instructions for configuring network parameters from the MFP product control panel: ● Configuring TCP/IP parameters. ● Disabling unused network protocols. Configuring TCP/IP parameters Use the MFP product control panel to configure these TCP/IP parameters: ● IP address (4 bytes) ● Subnet mask (4 bytes) ● Default gateway (4 bytes) To manually configure TCP/IP parameters from the MFP control panel Use manual configuration to set an IP address, subnet mask, and default gateway. Setting an IP address 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch I/O. 4. Scroll to and touch JETDIRECT MENU. 5. Scroll to and touch TCP/IP. 6. Scroll to and touch CONFIG METHOD. 7. Scroll to and touch MANUAL or MANUAL SETTINGS. 8. Scroll to and touch IP Address: X. 9. Use the right and left arrows to select each byte of the IP address, and then use the numeric keypad to enter the value of each byte. 10. Touch OK. ENWW Network configuration 87 Setting the subnet mask 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch I/O. 4. Scroll to and touch JETDIRECT MENU. 5. Scroll to and touch TCP/IP. 6. Scroll to and touch CONFIG METHOD. 7. Scroll to and touch MANUAL. Scroll to and touch MANUAL SETTINGS. 8. Scroll to and touch SUBNET MASK NOTE The first three sets of numbers are highlighted. 9. Use the right and left arrows to select each byte of the subnet mask, and then use the numeric keypad to enter the value of each byte. 10. Touch OK. Setting the default gateway 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch I/O. 4. Scroll to and touch JETDIRECT MENU. 5. Scroll to and touch TCP/IP. 6. Scroll to and touch CONFIG METHOD. 7. Scroll to and touch MANUAL or MANUAL SETTINGS. 8. Scroll to and touch DEFAULT GATEWAY. NOTE The first set of 3 numbers shows the default settings. If there is not a number highlighted, a highlighted empty underscore appears. 9. Use the right and left arrows to select each byte of the default gateway, and then use the numeric keypad to enter the value of each byte. 10. Touch OK. 88 Chapter 3 Installation and configuration ENWW Disabling network protocols (optional) By factory default, all supported network protocols are enabled. Disabling unused protocols has the following benefits: ● Decreases MFP-generated network traffic. ● Prevents unauthorized users from printing to the MFP. ● Provides only pertinent information on the configuration page. ● Allows the MFP control panel to display protocol-specific error and warning messages. NOTE TCP/IP configuration cannot be disabled on the HP Color LaserJet 4730mfp. Disabling IPX/SPX NOTE Do not disable this protocol if Windows 95/98, Windows NT, Me, 2000, and XP users will be printing to the MFP using direct-mode IPX/SPX. 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch I/O. 4. Scroll to and touch JETDIRECT. 5. Scroll to and touch IPX/SPX. 6. Scroll to and touch ENABLE. 7. Scroll to and touch ON or OFF. 8. Touch OK. Disabling DLC/LLC ENWW 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch I/O. 4. Scroll to and touch JETDIRECT. 5. Scroll to and touch DLC/LLC. 6. Scroll to and touch ENABLE. 7. Scroll to and touch ON or OFF. 8. Press OK. Network configuration 89 Disabling AppleTalk 90 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch I/O. 4. Scroll to and touch JETDIRECT. 5. Scroll to and touch APPLETALK. 6. Scroll to and touch ENABLE. 7. Scroll to and touch ON or OFF. 8. Press OK. Chapter 3 Installation and configuration ENWW Security features Several important security features are available for the MFP. Use the information in this section to configure these features to meet the user's needs. Securing the embedded Web server Assign a password for access to the embedded Web server so that unauthorized users cannot change the MFP settings. To secure the embedded Web server 1. Open the embedded Web server by entering the IP address. 2. Click the Settings tab. 3. On the left side of the window, click Security. 4. Type the password next to New Password, and type it again next to Verify Password. 5. Click Apply. Make note of the password, and store it in a safe place. Foreign Interface Harness (FIH) The Foreign Interface Harness (FIH) provides a portal on the MFP. By using the FIH and third-party equipment, information about copies that are made on the MFP can be tracked. Requirements ● Windows 9X, Windows Me, Windows 2000, or Windows XP ● Access to third-party accounting hardware solutions, such as Equitrac or Copitrak devices Using the FIH To use the FIH, download and install the FIH software. The software is available from http://www.hp.com/support/clj4730mfp. The software is used to enable or disable the FIH portal. Use the software to set and change the administrator personal identification number (PIN). Administrators can use the PIN option to configure the FIH to prevent any unauthorized changes. Changes can be made only with the correct PIN authentication. NOTE It is important to remember the PIN that is assigned to the FIH administration software. The PIN is required to make any changes to the FIH. To enable the FIH portal ENWW 1. Double-click the FIH.EXE file. The Foreign Interface Harness dialog box appears. 2. Click OK. 3. Click Enable. 4. If a PIN has not been previously entered, click No. If a PIN was entered previously, click Yes. If clicking No, type and confirm the PIN, and then click OK. If clicking Yes, type the PIN and click OK. Security features 91 NOTE The PIN must be numeric. 5. Click the appropriate button for the type of connection: Direct or Network. If selecting Direct, type the MFP port. If selecting Network, type the IP address and port for the MFP. NOTE The IP address for the MFP can be found on the configuration page. Print a configuration page from the product control panel by touching Menu, touching Information, and then touching PRINT CONFIGURATION. If an incorrect IP address is typed, an error message will display. Otherwise, the portal is enabled. To disable the FIH portal 1. Double-click the FIH.EXE file. The Foreign Interface Harness dialog box appears. 2. Click OK. 3. Click Disable. 4. Type the PIN and click OK. 5. Click the appropriate button for the type of connection: Direct or Network. If Direct is selected, type the MFP port and click OK. If Network is selected, type the IP address and port for the MFP, and then click OK. The portal is disabled. NOTE If the PIN number is lost and the portal needs to be disabled, try using the default PIN that is listed to disable it. For assistance, use the HP Instant Support service, which is available through the embedded Web server or at http://instantsupport.hp.com. Secure Disk Erase To protect deleted data from unauthorized access on the MFP hard drive, use Secure Disk Erase. Secure Disk Erase is a security feature that securely erases print and copy jobs from the hard drive. Secure Disk Erase offers the following levels of disk security: ● Non-Secure Fast Erase. This is a simple file-table erase function. Access to the file is removed, but actual data is retained on the disk until it is overwritten by subsequent datastorage operations. This is the fastest mode. Non-Secure Fast Erase is the default erase mode. ● Secure Fast Erase. Access to the file is removed, and the data is overwritten with a fixed identical character pattern. This is slower than Non-Secure Fast Erase, but all data is overwritten. Secure Fast Erase meets the U.S. Department of Defense 5220-22.M requirements for the clearing of disk media. ● Secure Sanitizing Erase. This level is similar to the Secure Fast Erase mode. In addition, data is repetitively overwritten by using an algorithm that prevents any residual data persistence. This mode will impact performance. Secure Sanitizing Erase meets the U.S. Department of Defense 5220-22.M requirements for the sanitization of disk media. Data affected Data affected (covered) by the Secure Disk Erase feature includes stored jobs, proof and hold jobs, disk-based fonts, disk-based macros (forms), and temporary files that are created during the print and copying process. 92 Chapter 3 Installation and configuration ENWW NOTE Stored jobs will be securely overwritten only when they have been deleted through the RETRIEVE JOB menu on the MFP after the appropriate erase mode has been set. This feature will not impact data that is stored on flash-based product non-volatile RAM (NVRAM) that is used to store default settings, page counts, and similar data. This feature does not affect data that is stored on a system RAM disk (if one is used). This feature does not impact data that is stored on the flash-based system boot RAM. Changing the Secure Disk Erase mode does not overwrite previous data on the disk, nor does it immediately perform a full-disk sanitization. Changing the Secure Disk Erase mode changes how the MFP cleans up temporary data for jobs after the erase mode has been changed. Gaining access to Secure Disk Erase Use HP Web Jetadmin to gain access to and set the Secure Disk Erase feature. Additional Information For additional information about the HP Secure Disk Erase feature, see the HP support flyer or go to http://www.hp.com/go/webjetadmin/. Job storage features Several job storage features are available for this MFP. These features include printing private jobs, storing print jobs, quick-copying jobs, and proofing and holding jobs. For more information about job storage features, see Job storage features on page 93. DSS authentication Optional Digital Sending Software (DSS) for the MFP is available for purchase separately. The software provides an advanced sending program that contains an authentication process. This process requires users to type a user identification and a password before they can use any of the DSS features that require authentication. See Parts and supplies on page 43 for ordering information. Locking the control panel menus To prevent someone from changing MFP configuration, the control panel menus can be locked. This prevents unauthorized users from changing the configuration settings such as the SMTP server. The following procedure describes how to restrict access to the control panel menus by using the HP Web Jetadmin software. (See Using HP Web Jetadmin software on page 639.) To lock the control panel menus ENWW 1. Open the HP Web Jetadmin program. 2. Open the DEVICE MANAGEMENT folder in the drop-down list in the Navigation panel. Navigate to the DEVICE LISTS folder. 3. Select the MFP. 4. In the Device Tools drop-down list, select Configure. Security features 93 5. Select Security from the Configuration Categories list. 6. Type a Device Password. 7. In the Control Panel Access section, select Maximum Lock. This prevents unauthorized users from gaining access to configuration settings. Locking the formatter cage A Kensington lock can be placed on the formatter cage to prevent unauthorized access to components on the formatter. If interested in purchasing a Kensington locking accessory for the formatter cage on an HP Color LaserJet 4730mfp, please contact HP at http://www.hp.com/support/ clj4730mfp. NOTE A Kensington lock is typically used for locking laptop computers in order to prevent theft. The following figure indicates where the lock should be placed. 94 Chapter 3 Installation and configuration ENWW Optional output and input devices Optional paper-handling devices are available for the MFP. ● 3-bin mailbox with output accessory bridge ● Stapler/stacker with output accessory bridge Each of these accessories comes with an installation guide that explains how to install it. After installing an accessory, print a configuration page to verify that the accessory was installed successfully. If the accessory is installed correctly, it is listed on the configuration page in the section for Paper trays and options. ENWW Optional output and input devices 95 96 Chapter 3 Installation and configuration ENWW 4 Maintenance This chapter contains information about the following topics: ENWW ● Using the cleaning page ● Cleaning the MFP ● Calibrating the scanner ● Performing preventive maintenance ● Managing print cartridges ● Approximate replacement intervals for supplies ● ETB life under different circumstances ● Changing print cartridges ● Replacing supplies ● MFP memory and fonts ● Installing memory and fonts ● Setting the real-time clock ● Configuring and verifying an IP address ● Upgrading the firmware 97 Using the cleaning page During printing, toner and dust particles can accumulate inside the MFP. Over time, this buildup can cause print quality problems, such as toner specks or smearing. This MFP has a cleaning mode that can correct and prevent these problems. Processing a cleaning page 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch PRINT QUALITY. 4. Scroll to and touch PROCESS CLEANING PAGE. NOTE The MFP prints a cleaning page with a pattern and provides further instructions. 98 Chapter 4 Maintenance ENWW Cleaning the MFP To maintain print quality, clean the MFP thoroughly whenever print-quality problems occur and every time you replace the print cartridge. WARNING! Avoid touching the fusing area when cleaning the MFP. It can be hot. CAUTION To avoid permanent damage to the print cartridge, do not use ammonia-based cleaners on or around the MFP except as directed. Cleaning the outside of the MFP ● Clean the outside of the MFP if it is visibly marked. ● Use a soft, lint-free cloth dampened with water, or with water and a mild detergent. Cleaning the touchscreen Clean the touchscreen whenever it is necessary to remove fingerprints or dust. Wipe the touchscreen gently with a clean, water-dampened, lint-free cloth. CAUTION Use water only. Solvents or cleaners can damage the touchscreen. Do not pour or spray water directly onto the touchscreen. Cleaning the scanner glass ● Clean the scanner glass only if dirt is visible, or if experiencing a decrease in copy quality, such as streaking. ● Clean the scanner glass by wiping it gently with a clean, slightly damp, lint-free cloth. Use an ammonia-based surface cleaner only when a water-dampened cloth does not clean the scanner glass. Spray or pour the cleaner onto the cleaning cloth. Do not spray or pour the cleaner onto the scanner glass. CAUTION Do not pour or spray liquids directly onto the scanner glass. Do not press hard on the glass surface. (The glass could break.) Cleaning the ADF delivery system Clean the ADF only if it is visibly marked or dirty, or if you are experiencing a decrease in copy quality (such as streaking). ENWW Cleaning the MFP 99 To clean the ADF delivery system 100 1. Open the scanner lid. 2. Locate the white vinyl ADF backing. 3. Clean the ADF backing with a clean, damp, lint-free cloth. Use an ammonia-based surface cleaner only when a water-dampened cloth does not clean the ADF components. 4. Clean the scanner glass by wiping it gently with a clean, slightly damp, lint-free cloth. Use an ammonia-based surface cleaner only when a water-dampened cloth does not clean the scanner glass. Chapter 4 Maintenance ENWW 5. Close the scanner lid. To clean the ADF rollers You should clean the rollers in the ADF if you are experiencing misfeeds or if your originals show marks as they exit the ADF. CAUTION Clean the rollers only if experiencing misfeeds or marks on the originals, and dust is on the rollers. Cleaning the rollers frequently could introduce dust into the device. 1. ENWW Open the scanner lid. Cleaning the MFP 101 2. Locate the rollers adjacent to the white vinyl ADF backing. 3. Wipe the rollers gently with a clean, water-dampened, lint-free cloth. CAUTION 4. 102 Do not pour water directly onto the rollers. Doing so might damage the device. Close the scanner lid. Chapter 4 Maintenance ENWW 5. Pull the release lever to open the ADF cover. 6. Locate the rollers. 7. Wipe the rollers with a clean, water-dampened, lint-free cloth. CAUTION ENWW Do not pour water directly onto the rollers. Doing so might damage the device. Cleaning the MFP 103 8. Locate the separation pad. 9. Wipe the pad with a clean, water-dampened, lint-free cloth. 10. Close the ADF cover. Cleaning the mylar strip Clean the mylar strips on the underside of the scanner lid only if you are experiencing a decrease in copy quality (such as vertical lines) during copying using the ADF. To clean the mylar strip 1. 104 Open the scanner lid. Chapter 4 Maintenance ENWW 2. Locate the mylar strip. 3. Clean the mylar strip with a clean, damp, lint-free cloth. 4. Close the scanner lid. NOTE Replacement mylar strips are stored in an envelope that is underneath the white vinyl ADF backing. Follow the instructions that are in the envelope. ENWW Cleaning the MFP 105 Calibrating the scanner Calibrate the scanner to compensate for offsets in the scanner imaging system (carriage head) for ADF and flatbed scans. Because of mechanical tolerances, the scanner's carriage head might not read the position of the image accurately. During the calibration procedure, scanner offset values are calculated and stored. The offset values are then used when producing scans so that the correct portion of the document is captured. Scanner calibration should be carried out only if experiencing offset problems with the scanned images. The scanner is calibrated before it leaves the factory. It needs to be calibrated again only rarely. Before calibrating the scanner, print the calibration target. To print the calibration target 1. Place letter or A4-size paper in tray 1, and adjust the side guides. 2. Press Menu to enter the MENUS. 3. Scroll to and touch DIAGNOSTICS. 4. Scroll to and touch CALIBRATE SCANNER. 5. Touch OK to print the first pass of the calibration target. 6. Place the first pass of the calibration target face-down in tray 1 so that the arrows are facing into the MFP. 7. Touch OK to print the second pass. The final calibration target must look like the following figure. CAUTION If the calibration target does not look like the figure shown here, the calibration process will fail and the quality of scans will be degraded. The black areas must extend completely to the short edges of the page. If they do not, use a black marker to extend the black areas to the edge of the page. Press Stop to cancel the calibration. 8. Place the calibration target face-up into the ADF, and adjust the side guides. Touch OK to continue. 9. After the calibration target has passed through the ADF once, place it in the ADF face down. Touch OK to continue. 10. Place the calibration target face-down on the scanner glass and touch OK. After this pass, the calibration is complete. The product control panel displays the message Scanner calibration successful to indicate success or the message Scanner calibration failed to indicate that the calibration failed. 106 Chapter 4 Maintenance ENWW Performing preventive maintenance The MFP requires periodic maintenance to maintain optimum performance. A product control panel message alerts you when it is time to purchase the preventive maintenance kit. ADF maintenance kit After feeding 90,000 pages through the ADF, a Replace Document Feeder Kit message appears on the product control panel display. This message appears approximately one month before the kit needs to be replaced. Order a new kit when this message appears. The ADF maintenance kit includes the following items: ● One pickup roller assembly ● One separation pad ● One mylar sheet kit ● An instruction sheet Follow the instructions that come with the kit to install it. After replacing the kit, reset the ADF maintenance kit count. To reset the ADF maintenance kit count ENWW 1. Turn the MFP off and then on. 2. When XXXMB appears on the product control panel display, press and hold 6 until all three LEDs flash once and then stay on. (This might take up to 20 seconds.) 3. Release 6 and then press 3 twice. 4. Press 6 to select NEW DOCUMENT FEEDER KIT. 5. The MFP completes its initialization sequence. The ADF maintenance kit counter is automatically reset. Performing preventive maintenance 107 Managing print cartridges This section provides information about HP print cartridges, their life expectancies, how to store them, and how to identify genuine HP supplies. Information also appears about non-HP print cartridges. HP print cartridges When a genuine HP print cartridge is used, several types of information are available, such as the following: ● Amount of toner remaining ● Estimated number of pages remaining ● Number of pages printed Changing print cartridges When a print cartridge approaches the end of its useful life, the product control panel displays a message recommending that a replacement be ordered. The MFP can continue to print using the current print cartridge until the product control panel displays a message instructing the user to replace the cartridge. The MFP uses four colors and has a different print cartridge for each color: black (K), magenta (M), cyan (C), and yellow (Y). Replace a print cartridge when the MFP product control panel displays a REPLACECARTRIDGE message. The product control panel display will also indicate the color that should be replaced (if a genuine HP cartridge is currently installed). Replacing a print cartridge CAUTION If toner gets on clothing, wipe it off with a dry cloth and wash the clothes in cold water. Hot water sets toner into fabric. NOTE For information about recycling used print cartridges, visit the HP LaserJet Supplies Web site at http://www.hp.com/go/recycle. 108 Chapter 4 Maintenance ENWW To replace the print cartridge ENWW 1. Using the handles, open the covers on the right side of the MFP. 2. Grasp the green handle on the transfer unit and pull down to open it. Managing print cartridges 109 110 3. Remove the used print cartridge from the MFP. 4. Remove the new print cartridge from the bag. Place the used print cartridge in the bag for recycling. 5. Align the print cartridge with the tracks inside the MPF and insert the print cartridge until it is completely seated. Chapter 4 Maintenance ENWW 6. Close the transfer unit. 7. Close the covers on the right side of the MFP. After a short while, the product control panel should display Ready. Non-HP print cartridges Hewlett-Packard Company cannot recommend use of non-HP print cartridges, either new or remanufactured. Because they are not HP products, HP cannot influence their design or control their quality. Service or repair that is required as a result of using a non-HP print cartridge will not be covered under the MFP warranty. When a non-HP print cartridge is used, certain features, such as remaining toner volume data may not be available. Using genuine HP supplies ensures the availability of all HP printing features. Print cartridge authentication The MFP will let users know if a print cartridge is not a genuine HP print cartridge when the cartridge is inserted into the MFP. If you believe that you purchased a genuine HP supply, go to http://www.hp.com/go/anticounterfeit. ENWW Managing print cartridges 111 Print cartridge storage Do not remove the print cartridge from its package until you are ready to use it. Always store the print cartridge in the proper environment. The storage temperature should be between -20°C and 40°C (-4°F to 104°F). The relative humidity should be between 10% and 90%. CAUTION To prevent damage to the print cartridge, do not expose it to light for more than a few minutes. Print cartridge life expectancy The life of the print cartridge depends on the amount of toner that print jobs require and the length of life for the components inside the cartridge. When printing text at approximately 5% coverage (typical for a business letter), the HP print cartridge lasts an average of 12,000 pages. The page-yield specification that HP provides is a general guideline. Actual yield can vary according to usage conditions. At any time, you can verify life expectancy by checking the supply level, as described below. Checking the supply level Check the supply (toner) level by using the product control panel, embedded Web server, or HP Web Jetadmin, or by printing a supplies status page. Using the product control panel 1. Press Menu to enter the MENUS. 2. Scroll to and touch Information. 3. Scroll to and touch SUPPLIES STATUS. Using the embedded Web server 1. In a browser, enter the IP address for the MFP home page. This goes to the MFP status page. 2. On the left side of the screen, click Supplies Status. This goes to the supplies status page, which provides print cartridge information. Using HP Web Jetadmin In HP Web Jetadmin, select the MFP. The device status page shows print cartridge information. Printing a supplies status page Use the supplies status page to obtain information about the print cartridge that is installed in the MFP, the amount of toner that remains in the print cartridge, and the number of pages and jobs that have been processed. The page also lets users know when they should schedule the next preventive maintenance for each maintenance kit. 112 1. Press Menu to enter the MENUS. 2. Scroll to and touch Information. Chapter 4 Maintenance ENWW ENWW 3. Scroll to and touch PRINT SUPPLIES STATUS PAGE. 4. Touch OK. Managing print cartridges 113 Approximate replacement intervals for supplies The following table lists the estimated replacement intervals for supplies and the control panel messages that prompt when to replace each item. Usage conditions and print patterns can cause results to vary. 1 2 3 Item Control panel message Page count Approximate time period2 Black cartridges REPLACE BLACK CARTRIDGE 12,000 pages1 3 months Color cartridges REPLACE CARTRIDGE 12,000 pages1 3 months Transfer kit REPLACE TRANSFER KIT 120,000 pages 3 40 months Fuser kit REPLACE FUSER KIT 150,000 pages3 50 months Approximate average A4-/letter-size page count based on 5% coverage of individual colors. Approximate transfer unit life is based on 4,000 pages per month. Approximate fuser unit life is based on 4,000 pages per month. Use the embedded Web server to order supplies. For more information, see Using the embedded Web server on page 112. 114 Chapter 4 Maintenance ENWW ETB life under different circumstances Depending on the MFP workload, the customer will need to replace the ETB once or twice in the life of the MFP. In order to help plan supplies purchases, the HP Color LaserJet 4730mfp MFP calculates an estimated remaining number of pages that can be printed with the ETB. The number of pages the ETB can print is a function of two factors: ● The number of times the belt goes from a stationary to a rotating state (spins up) ● The number of pages that have been printed on the belt Unless print jobs are queued back to back, each print job requires the belt to spin up. Think of the ETB as having a limited number of wear units. It has 200,000 wear units when it is new. Each time the belt spins up, it uses two wear units. Each time it prints a page, the belt uses one wear unit. Because most print jobs are not queued, the average number of pages per job, or job length, is a factor in how fast the ETB will wear out. The shorter the average job, the more quickly the ETB will wear out. Figure 4-1 ETB total page count according to average job length on page 115 shows how many pages an ETB can print, given various average job lengths. Figure 4-1 ETB total page count according to average job length The MFP assumes an average print job length of three pages to estimate how many pages are remaining on the ETB. With an average job length of three pages, the ETB will print 120,000 pages. If all print jobs are exactly three pages long, for each page printed the number of estimated pages remaining would decrease by one, beginning with the maximum 120,000 pages. If the job length is less than three pages, the estimated-pages-remaining number decreases more quickly than the rate at which the number of pages actually printed increases. If the job length is greater than three pages, the number of pages remaining decreases less quickly than the rate at which the actual number of pages printed increases. ENWW ETB life under different circumstances 115 Changing print cartridges When a print cartridge approaches the end of its useful life, the product control panel displays a message recommending that a replacement be ordered. The MFP can continue to print using the current print cartridge until the product control panel displays a message instructing users to replace the cartridge. The MFP uses four colors and has a different print cartridge for each color: black (K), magenta (M), cyan (C), and yellow (Y). Replace a print cartridge when the MFP control panel displays a REPLACE CARTRIDGE message. The product control panel display will also indicate the color that should be replaced (if a genuine HP cartridge is currently installed). Replacing print cartridges For instructions on replacing print cartridges, see Replacing a print cartridge on page 108. CAUTION If toner gets on clothing, wipe it off with a dry cloth and wash the clothes in cold water. Hot water sets toner into fabric. NOTE For information about recycling used print cartridges, visit the HP LaserJet Supplies Web site at http://www.hp.com/go/recycle. 116 Chapter 4 Maintenance ENWW Replacing supplies When using genuine HP supplies, the MFP automatically notifies you when supplies are nearly depleted. The notification to order supplies allows ample time to order new supplies before they need to be replaced. Locating supplies Supplies are identified by their labeling and their blue plastic handles. The following figure illustrates the location of each supply item. Figure 4-2 Supply item locations 1 Fuser 2 Print cartridges 3 ETB (image transfer unit) 4 Stapler cartridge Supply replacement guidelines To facilitate the replacement of supplies, keep the following guidelines in mind when setting up the MFP. ● Allow sufficient space above and in the front of the MFP for removing supplies. ● The MFP should be located on a flat, sturdy surface. For instructions on installing supplies, see the installation guides provided with each supply item or see more information at http://www.hp.com/support/clj4730mfp. When you connect, select Solve a Problem. CAUTION HP recommends the use of genuine HP products in this MFP. Use of nonHP products may cause problems requiring service that is not covered by the HP extended warranty or service agreements. ENWW Replacing supplies 117 Making room around the MFP for replacing supplies The following illustration shows the clearance necessary in front of, above, and to the side of the MFP for replacing supplies. Figure 4-3 Supplies replacement clearance diagram 1 1160 mm (45.7 inches); if stapler/stacker or 3-bin mailbox is installed: 1460 mm (47.5 inches) 2 980 mm (38.6 inches) 3 1050 mm (41.4 inches) Replacing the ETB Replace the ETB when a REPLACE TRANSFER KIT message appears on the product control panel display. 118 1. Turn the MFP off. 2. Open the right upper and lower covers. 3. Lower the ETB by pulling the green handle at the top of the unit downward. 4. Press the small blue latches located on either side of the bottom of the ETB and lift the unit out of the MFP. 5. Install the new ETB. 6. Close the right upper and lower covers. 7. Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 112 for more information. Chapter 4 Maintenance ENWW Replacing the fuser Replace the fuser when a REPLACE FUSER KIT message appears on the product control panel display. 1. Turn the MFP off. 2. Open the right upper cover. 3. Grasp the purple handles on the fuser. 4. Remove the old fuser from the MFP. 5. Install the new fuser. 6. Close the right upper cover. 7. Supplies ordering information is also available from the embedded Web server. See Parts and supplies on page 43 for more information. Replacing the stapler cartridge The stapler cartridge contains 5,000 staples. Replace the stapler cartridge if the MFP control panel display prompts users with a STAPLER LOW ON STAPLES message (at this point, the stapler cartridge has 20 to 50 staples left) or a STAPLER OUT OF STAPLES message. If the stapler runs out of staples and the stapler/stacker is configured to CONTINUE, jobs continue to print to the stapler/stacker, but they are not stapled. If the stapler/ stacker is configured to stop, printing stops until a new stapler cartridge is loaded. NOTE HP recommends replacing the stapler cartridge as soon as the STAPLER OUT OF STAPLES message is displayed. Although some usable staples remain in the cartridge, they could fall into the stapler mechanism and cause product failure. Loading a new stapler cartridge 1. Press and hold the release button on the top of the stapler/stacker. Pull the stapler/stacker away from the MFP. NOTE For information on ordering a new stapler cartridge (part number C8091A), see Parts and supplies on page 43. ENWW Replacing supplies 119 2. Open the staple cartridge cover. 3. Grasp the green staple cartridge handle and pull the old staple cartridge out of the stapler unit. 4. Insert the new staple cartridge into the stapler unit and push down on the green handle until the unit snaps into place. NOTE To obtain a new stapler cartridge, order part number C8091A. 5. 120 Close the staple cartridge cover, and slide the stapler/stacker into the MFP. Chapter 4 Maintenance ENWW MFP memory and fonts The MFP has 256 MB of synchronous dynamic random-access memory (RAM) expandable to 512 MB by using industry-standard 100-pin double data rate dual inline memory modules (DDR DIMMS). NOTE Memory specification: HP Color LaserJet 4730mfp uses 100-pin small outline dual inline memory modules (SODIMM) that support 128 or 256 MB of RAM. The MFP also has three flash memory card slots for MFP firmware, fonts, and other solutions. ● The first flash memory card is reserved for MFP firmware. NOTE Use the first flash memory card slot for firmware only. The slot is marked "Firmware Slot". ● The two additional flash memory card slots enable the user to add fonts and third-party solutions, such as signatures and personalities. The slots are marked "Slot 2" and "Slot 3”. For more information about types of solutions available, go to http://www.hp.com/go/gsc. NOTE Flash memory cards adhere to Compact Flash specifications and size. CAUTION Do not insert a flash memory card that is designed for use with a digital camera into the MFP. The MFP does not support photo printing directly from a flash memory card. If a camera-type flash memory card is installed, the product control panel displays a message asking if the flash memory card should be reformatted. If the card is reformatted, all data on the card will be lost. Add more memory to the MFP to support printing of complex graphics or PostScript documents, or use of many downloaded fonts. Additional memory also allows the MFP to print multiple collated copies at maximum speed. NOTE Single inline memory modules (SIMMs) / dual in-line memory modules (DIMMs) used on previous HP LaserJet MFPs are not compatible with this MFP. NOTE To order SODIMMs, see Parts and supplies on page 43. Before ordering additional memory, see how much memory is currently installed by printing a configuration page. Printing a configuration page ENWW 1. Press Menu to enter the MENUS. 2. Scroll to and touch Information. 3. Scroll to and touch PRINT CONFIGURATION. 4. Touch OK to print the configuration page. MFP memory and fonts 121 Installing memory and fonts Additional memory can be installed in the MFP. A font card that will allow the MFP to print characters for languages such as Chinese or the Cyrillic alphabet can also be installed. CAUTION Static electricity can damage DIMMs. When handling DIMMs, either wear an antistatic wrist strap, or frequently touch the surface of the DIMM antistatic package and then touch bare metal on the MFP. Installing DDR memory DIMMs 122 1. Turn the MFP off. 2. Disconnect all power and interface cables. Chapter 4 Maintenance ENWW ENWW 3. Locate the formatter board in the rear of the MFP. 4. Locate the gray formatter pressure release tabs on the formatter board in the rear of the MFP. 5. Gently squeeze the tabs and pull them out of the formatter. Installing memory and fonts 123 124 6. Gently pull on the black tabs at the top and bottom of the formatter board and pull the formatter board from the MFP. Place the formatter board on a clean, flat, grounded surface. 7. To replace a DDR DIMM that is currently installed, spread the latches apart on each side of the DIMM holder on the rear of the formatter. Chapter 4 Maintenance ENWW 8. Lift the DDR DIMM up at an angle, and pull it out. 9. Remove the new DIMM from the antistatic package. Locate the alignment notch on the bottom edge of the DIMM. 10. Holding the DIMM by the edges, insert it into the DIMM holder on the rear of the formatter. When installed correctly, the metal contacts are not visible. ENWW Installing memory and fonts 125 11. Push the DIMM holder flat against the back of the formatter. NOTE If there is difficulty when inserting the DIMM, make sure the notch on the bottom of the DIMM is aligned with the bar in the slot. If the DIMM still does not go in, confirm that the correct type of DIMM is being installed. 12. Align the formatter board in the tracks at the top and bottom of the slot, and then slide the board back into the MFP. 126 Chapter 4 Maintenance ENWW 13. Reinsert the formatter pressure release tabs into the formatter. 14. Reconnect the power cable and interface cables, and turn the MFP on. 15. If a new memory DIMM was installed, go to Enabling memory on page 132. ENWW Installing memory and fonts 127 Installing a flash memory card CAUTION Do not insert a flash memory card that is designed for use with a digital camera into the MFP. The MFP does not support photo printing directly from a flash memory card. If a camera-type flash memory card is installed, the product control panel displays a message asking if the flash memory card should be reformatted. If the card is reformatted, all data on the card will be lost. 128 1. Turn the MFP off. 2. Disconnect all power and interface cables. Chapter 4 Maintenance ENWW ENWW 3. Locate the formatter board in the rear of the MFP. 4. Locate the gray formatter pressure release tabs on the formatter board in the rear of the MFP. 5. Gently squeeze the tabs and pull them out of the formatter. Installing memory and fonts 129 6. Gently pull on the black tabs at the top and bottom of the formatter board and pull the formatter board from the MFP. Place the formatter board on a clean, flat, grounded surface. 7. Align the groove on the side of the flash memory card with the notches in the connector and push it in the slot until it is fully seated. CAUTION Do not insert the flash memory card at an angle. NOTE The first flash memory slot marked "Firmware Slot" is reserved for firmware only. Slots 2 and 3 should be used for all other solutions. 130 Chapter 4 Maintenance ENWW ENWW 8. Align the formatter board in the tracks at the top and bottom of the slot, and then slide the board back into the MFP. 9. Reinsert the formatter pressure release tabs into the formatter. Installing memory and fonts 131 10. Reconnect the power cable and interface cables, and turn the MFP on. Enabling memory After a new memory DIMM is installed, set the printer driver to recognize the newly added memory. To enable memory for Windows 98 and Windows Me 1. On the Start menu, point to Settings, and click Printers. 2. Right-click the MFP and select Properties. 3. On the Configure tab, click More. 4. In the Total Memory field, type or select the total amount of memory that is now installed. 5. Click OK. To enable memory for Windows 2000 and Windows XP 132 1. On the Start menu, point to Settings, and click Printers or Printers and Faxes. 2. Right-click the MFP and select Properties. 3. On the Device Settings tab, click Printer Memory (in the Installable Options section). 4. Select the total amount of memory that is now installed. 5. Click OK. Chapter 4 Maintenance ENWW Setting the real-time clock Use the real-time clock feature to set the date and time settings. The date and time information is attached to stored print, fax, and digital-send jobs, so that the most recent versions of stored print jobs can be identified. The MFP can also be set to automatically warm up and prepare for use at a specified time each day. Setting the date and time When setting the date and time you can set the date format, date, time format, and time. To set the date format 1. Press Menu. 2. Scroll to and touch Configure Device. 3. Scroll to and touch SYSTEM SETUP. 4. Scroll to and touch DATE/TIME. 5. Scroll to and touch DATE FORMAT. 6. Scroll to and touch the appropriate format. The settings are saved and the product control panel returns to the DATE/TIME submenu. 7. Scroll to and touch Exit to exit the menu. To set the date 1. Press Menu. 2. Scroll to and touch Configure Device. 3. Scroll to and touch SYSTEM SETUP. 4. Scroll to and touch DATE/TIME. 5. Scroll to and touch DATE. 6. Scroll to and touch the appropriate options to set the correct month, day of the month, and the year. NOTE The order of modifying the month, date of the month, and year depends upon the date-format setting. 7. The settings are saved and the product control panel returns to the DATE/TIME submenu. 8. Touch Exit to exit the menu. To set the time format ENWW 1. Press Menu. 2. Scroll to and touch Configure Device. 3. Scroll to and touch SYSTEM SETUP. Setting the real-time clock 133 4. Scroll to and touch DATE/TIME. 5. Scroll to and touch TIME FORMAT. 6. Touch the appropriate format. The settings are saved and the product control panel returns to the DATE/TIME submenu. 7. Scroll to and touch Exit to exit the menu. To set the time 1. Press Menu. 2. Scroll to and touch Configure Device. 3. Scroll to and touch SYSTEM SETUP. 4. Scroll to and touch DATE/TIME. 5. Scroll to and touch TIME. 6. Touch the appropriate options to set the correct hour, minute, and AM/PM setting. NOTE The order of modifying the hour, minute, and AM/PM setting depends upon the time-format setting. 7. The settings are saved and the product control panel returns to the DATE/TIME submenu. 8. Touch Exit to exit the menu. Setting the wake time Use the wake time feature to wake the MFP at a set time each day. If a wake time is set, use an extended Sleep-delay period. See Setting the Sleep delay on page 135. To set the wake time 1. Press Menu. 2. Scroll to and touch Configure Device. 3. Scroll to and touch SYSTEM SETUP. 4. Scroll to and touch WAKE TIME. 5. Touch the day of the week for which the wake time is being set. 6. Scroll to and touch CUSTOM. 7. Touch the appropriate options to set the correct hour, minute, and AM/PM setting. 8. To wake the MFP at the same time each day, on the APPLY TO ALL DAYS screen, touch YES. -orTo set the time for individual days, touch NO, and repeat steps 5 through 7 for each day. 134 Chapter 4 Maintenance ENWW 9. The settings are saved and the product control panel returns to the WAKE TIME submenu. 10. Touch Exit to exit the menu. Setting the Sleep delay Use the Sleep-delay feature to set the period of time that the MFP must be idle before it enters the Sleep mode. NOTE If the Sleep-delay feature is turned off in the RESETS menu, the MFP never enters the Sleep mode. Selecting a Sleep-delay value automatically turns the Sleep feature on. The default value for the Sleep-delay setting is 45 minutes. To set the Sleep delay ENWW 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch SYSTEM SETUP. 4. Touch SLEEP DELAY. 5. Scroll to and touch the Sleep-delay setting that you want. 6. The settings are saved and the product control panel returns to the SYSTEM SETUP submenu. 7. Touch Exit to exit the menu. Setting the real-time clock 135 Configuring and verifying an IP address Use any of three options to assign and configure TCP/IP addresses on an HP Jetdirect print server: ● HP Web Jetadmin ● Embedded Web server ● Control panel TCP/IP assignment The system administrator or primary user is responsible for determining the TCP/IP address for a specific print server. To confirm the TCP/IP address or to learn how to use TCP/IP on a network, go to the HP Web site at http://www.hp.com. Click Search in the upper-left corner of the Web page and search for TCP/IP Overview. Automatic discovery The product is equipped with an HP Jetdirect embedded print server. If a BootP or DHCP server is available during product installation, the print server is automatically assigned an IP address for use on the network. The print server defaults to 192.0.0.192 (Legacy default) or to 169.254.x.x (Auto IP) if the print server cannot obtain an IP address over the network from a BootP or DHCP server. The default that is assigned depends on the particular network (small/private or enterprise) by using sensing algorithms. To determine the new IP address, print a configuration page and check the TCP/IP status and address. Dynamic host configuration protocol (DHCP) When the product is turned on, the HP Jetdirect print server broadcasts DHCP requests. The DHCP automatically downloads an IP address from a network server. The DHCP servers maintain a fixed set of IP addresses and only loan an IP address to the print server. Consult the operating system documentation to set up a DHCP service on your network. Verifying the TCP/IP configuration Print a configuration page at the product control panel. Check the TCP/IP status and the TCP/ IP addresses. If the information is incorrect, check the hardware connections (cables, hubs, routers, or switches) and reconfirm the validity of the IP address. Changing an IP address Use the following procedures to change the product TCP/IP address. To change an IP address by using HP Web Jetadmin Open HP Web Jetadmin. Type the TCP/IP address in the Quick Device Search field and click Go. At the top menu bar, follow this procedure for discovery options. 136 1. In the drop-down menu, click Devices. 2. In the drop-down menu, click New Devices. Click Go. Chapter 4 Maintenance ENWW 3. Click the appropriate column header (such as IP address or Device Model) to arrange the list of available devices in ascending or descending order. 4. Highlight the product to configure, and click Open Device. 5. From the sub-menu at the top of the HP Web Jetadmin screen, click Configuration. 6. Click the network link located on the left side of the configuration screen. 7. Type the new IP information. Scroll down for more options. 8. Click Apply to save the settings. 9. Click the Refresh button located next to the question mark on the right side of the screen. 10. Verify the IP information by clicking Status Diagnostics or by printing a configuration page. To change an IP address by using the embedded Web server The MFP has an embedded Web server that can be used to modify the TCP/IP parameters. In order to use the embedded Web server, the HP Jetdirect print server must have an IP address already configured. On a network, this is done automatically during initial product installation. 1. In a supported Web browser, type the current IP address of the HP Jetdirect print server as the URL. The Device Status page of the embedded Web server appears. 2. Click Networking. Use this page to modify the MFP network configuration. To change an IP address by using the control panel To manually configure or verify the IP address by using the product control panel, follow the instructions below. 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch I/O. 4. Scroll to and touch EMBEDDED JETDIRECT MENU. 5. Touch TCP/IP. 6. Scroll to and touch CONFIG METHOD. 7. Scroll to and touch MANUAL. 8. Scroll to and touch MANUAL SETTINGS. 9. Scroll to and touch IP Address: X. 10. Touch the left and right arrows to select each byte of the IP address. 11. Use the numeric keypad to enter the value of each byte. 12. Touch OK to save the IP address. 13. Scroll to and touch SUBNET MASK. 14. Touch the left and right arrows to select each byte of the subnet mask. ENWW Configuring and verifying an IP address 137 15. Use the numeric keypad to enter the value of each byte of the subnet mask. 16. Touch OK to save the subnet mask. 17. Scroll to and touch DEFAULT GATEWAY. 18. Touch the left and right arrows to select each byte of the default gateway. 19. Use the numeric keypad to enter the value of each byte of the default gateway. 20. Touch OK to save the default gateway. 138 Chapter 4 Maintenance ENWW Upgrading the firmware The MFP has remote firmware update (RFU) capability. Use the information in this section to upgrade the MFP firmware. The overall process involves the following steps: 1. Determine the current level of firmware that is installed on the MFP. 2. Go to the HP Web site and find out whether a firmware update is available. If an update is available, download the latest firmware to the computer. 3. Transfer the new firmware from the computer to the MFP. Determining the current level of firmware To determine the current level of firmware, view the configuration information on the MFP control panel. To view the configuration information, follow these instructions. 1. Press Menu. 2. Touch Information. 3. Touch PRINT CONFIGURATION. The configuration page prints. 4. The firmware datecode is listed in the section called Device Information. The firmware datecode has this format: YYYYMMDD XX.XXX.X. The first string of numbers is the date, where YYYY represents the year, MM represents the month, and DD represents the date. For example, a firmware datecode of 20040225 represents February 25, 2004. Downloading the new firmware from the HP Web site To find the most recent firmware upgrade for the MFP, go to http://www.hp.com/go/ clj4730mfp_software. This page provides instructions for downloading the new firmware version. Transferring the new firmware to the MFP Use one of the following methods to update the firmware. Using FTP to upload the firmware through a browser Follow these steps to update the MFP firmware by using FTP through a browser. To use a browser for firmware update NOTE These instructions can be used for both Windows and Macintosh operating systems. ENWW 1. Print a configuration page and note the TCP/IP address shown on the EIO Jetdirect page. 2. Open a browser window. 3. In the address line of the browser, type ftp://, where is the address of the MFP. For example, if the TCP/IP address is 192.168.0.90, type ftp://192.168.0.90. Upgrading the firmware 139 4. Locate the downloaded .RFU file for the MFP. 5. Drag and drop the .RFU file onto the PORT1 icon in the browser window. NOTE The MFP turns off and then on automatically to activate the update. When the update process is complete, a Ready message displays on the MFP control panel. Using FTP to upgrade the firmware on a network connection NOTE The MFP can receive an .RFU file update as long as it is in a Ready state. The elapsed time for an update depends on the I/O transfer time, as well as the time that it takes for the MFP to reinitialize. The I/O transfer time depends on a number of things, including the speed of the host computer that is sending the update. If the remote firmware update process is interrupted before the firmware is downloaded (while Receiving upgrade appears on the product control panel display), the firmware file must be sent again. If power is lost during the flash DIMM update (while the Performing upgrade message appears on the control panel display), the update is interrupted and the message Resend upgrade appears (in English only) on the control panel display. In this case, you must send the upgrade by using the parallel port. Finally, any jobs that are ahead of the RFU job in the queue are completed before the update is processed. Follow these instructions to perform the upgrade by using FTP. NOTE The firmware update involves a change in the format of nonvolatile random-access memory (NVRAM). Any menu settings that are changed from the default settings might return to default settings and must be changed again if you want settings that are different from the defaults. To upgrade the firmware on a network connection by using FTP 1. Take note of the IP address on the HP Jetdirect page. The HP Jetdirect page is the second page that prints when you print the configuration page. NOTE Before upgrading the firmware, make sure that the MFP is not in Sleep mode. Also make sure that any error messages are cleared from the product control panel display. 140 2. Open an MS-DOS command prompt on your computer. 3. Go to the folder where the firmware file is stored. 4. Type: ftp . For example, if the TCP/IP address is 192.168.0.90, type ftp 192.168.0.90. 5. Press Enter on the keyboard. 6. When prompted for the user name, press Enter. 7. When prompted for the password, press Enter. 8. Type bin at the command prompt. 9. Press Enter. The message 200 Types set to I, Using binary mode to transfer files appears in the command window. Chapter 4 Maintenance ENWW 10. Type put and then the file name (for example, if the file name is 4730mfp.efn, type put 4730mfp.efn. 11. The following series of messages appears in the command window: 200 PORT command successful 150 Opening BINARY mode data connection 226 Ready -or226 Processing Job -or226 Transfer complete -or12. The download process begins and the firmware is updated on the MFP. This can take approximately five minutes. Let the process finish without further interaction with the MFP or computer. NOTE The MFP automatically turns off and then on again after processing the upgrade. 13. At the command prompt, type: bye to exit the ftp command. 14. At the command prompt, type: exit to return to the Windows interface. Using HP Web Jetadmin to upgrade the firmware This procedure requires that HP Web Jetadmin Version 7.0 or later be installed on the computer. See Using HP Web Jetadmin software on page 639. Complete the following steps to update a single device through HP Web Jetadmin after downloading the .RFU file from the HP Web site. 1. Start HP Web Jetadmin. 2. Open the Device Management folder in the drop-down list in the Navigation panel. Navigate to the Device Lists folder. 3. Expand the Device Lists folder and select All Devices. Locate the MFP in the list of devices, and then click to select it. To upgrade the firmware for multiple HP LaserJet 4730mfps, select all of them by pressing the Ctrl key while clicking the name of each MFP. ENWW 4. Locate the drop-down box for Device Tools in the upper-right corner of the window. Select Update Printer Firmware from the action list. 5. If the name of the .RFU file is not listed in the All Available Images box, click Browse in the Upload New Firmware Image dialog box and navigate to the location of the .RFU file that you downloaded from the Web at the start of this procedure. If the filename is listed, select it. 6. Click Upload to move the .RFU file from your hard drive to the HP Web Jetadmin server. After the upload is complete, the browser window refreshes. Upgrading the firmware 141 7. Select the .RFU file from the Printer Firmware Update drop-down menu. 8. Click Update Firmware. HP Web Jetadmin sends the selected .RFU file to the MFP. The product control panel shows messages that indicate the progress of the upgrade. At the end of the upgrade process, the control panel shows the Ready message. Using MS-DOS commands to upgrade the firmware To update the firmware by using a network connection, follow these instructions. 1. From a command prompt or in an MS-DOS window, type the following: copy /B \\ \ , where is the name of the .RFU file (including the path), is the name of the computer from which the MFP is being shared, and is the MFP share name. For example: C: \>copy /b C:\9200fW.RFU \\YOUR_SERVER\YOUR_COMPUTER. NOTE If the file name or path includes a space, you must enclose the file name or path in quotation marks. For example, type: C:\>copy /b "C:\MY DOCUMENTS \3500FW.RFU" \\YOUR_SERVER\YOUR_COMPUTER. 2. 142 Press Enter on the keyboard. The product control panel shows a message that indicates the progress of the firmware upgrade. At the end of the upgrade process, the product control panel shows the Ready message. The message 1 file(s) copied displays on the computer screen. Chapter 4 Maintenance ENWW Upgrading the HP Jetdirect firmware The HP Jetdirect network interface in the MFP has firmware that can be upgraded separately from the MFP firmware. This procedure requires that you install HP Web Jetadmin Version 7.0 or later on the computer. See Using HP Web Jetadmin software on page 639. Complete the following steps to update the HP Jetdirect firmware by using HP Web Jetadmin. 1. Open the HP Web Jetadmin program. 2. Open the Device Management folder in the drop-down list in the Navigation panel. Navigate to the Device Lists folder. 3. Select the device that you want to update. 4. In the Device Tools drop-down list, select Jetdirect Firmware Update. 5. Under Jetdirect firmware version the HP Jetdirect model number and current firmware version are listed. Make a note of these. 6. Go to http://www.hp.com/go/wja_firmware. 7. Scroll down to the list of HP Jetdirect model numbers and find the model number you wrote down. 8. Look at the current firmware version for the model, and see if it is later than the version you wrote down. If it is, right-click on the firmware link, and follow the instructions on the Web page to download the new firmware file. The file must be saved into the :\PROGRAM FILES \HP WEB JETADMIN\DOC\PLUGINS\HPWJA\FIRMWARE\JETDIRECT folder on the computer that is running the HP Web Jetadmin software. 9. In HP Web Jetadmin, return to the main device list and select the digital sender again. 10. In the Device Tools drop-down list, select Jetdirect Firmware Update again. 11. On the HP Jetdirect firmware page, the new firmware version is listed under Jetdirect Firmware Available on HP Web Jetadmin. Click the Update Firmware Now button to update the Jetdirect firmware. ENWW Upgrading the firmware 143 144 Chapter 4 Maintenance ENWW 5 Theory of operation This chapter provides information about the following topics: ENWW ● Basic operation ● Formatter system ● Engine control system ● Laser/scanner system ● Image formation system ● Pickup/feed system ● Scanner system ● 2 X 500-sheet paper feeder ● Output devices 145 Basic operation The HP Color LaserJet 4730mfp functions are divided into the following systems: ● Engine control system ● Laser/scanner system ● Image formation system ● Pickup/feed system ● Scanner system ● 2 X 500-sheet paper feeder ● Output devices The engine control system controls the laser/scanner system, the image formation system, and the pickup/feed system. The engine control system performs the printing operation after receiving a print command from the external device through the formatter. The engine control system also receives status from each system and sends necessary information back to the formatter. This chapter describes each of these four systems thoroughly. Figure 5-1 Basic system operation 146 Chapter 5 Theory of operation ENWW Operation sequence A microcomputer in the engine control system controls the operation sequence for the MFP. The basic operation sequence (see Table 5-1 Basic operation sequence on page 147) describes the main operational periods from the point when the MFP is turned on until a print operation is completed and each motor stops rotating. NOTE In the following table, “ETB” stands for “electrostatic transfer/transport belt.” Table 5-1 Basic operation sequence Period Purpose Remark WAIT (wait period) From the time the power switch is turned on until the ETB cleaning is completed. To clear a potential on the drum surface and to clean the ETB. During this period, the MFP checks the toner level and detects whether the cartridges are present. The MFP also executes the pulse width modulation adjustment, color registration adjustment, and image density calibration control as required. STBY (standby period) From the end of the WAIT or LSTR period or last rotation until the formatter inputs a print command or until the power is turned off. To keep the MFP ready to print. When the formatter sends a Sleep command, the MFP enters Sleep mode. INTR (initial rotation period) From immediately after the formatter inputs a print command until the TOP signal is sent to the formatter. To stabilize the photosensitive drum sensitivity in preparation for a print operation. When the formatter sends a print command in preparation for printing. PRINT (print period) From the end of the INTR period until the leading edge detection sensor detects paper and then turns off the transfer positive bias. To form an image on the photosensitive drum according to the video signal input from the formatter and to transfer the toner image to the paper. After the power is turned on, the cartridge is cleaned every 35 pages and the ETB is cleaned every 100 pages. LSTR (last rotation period) From the end of the PRINT period until the drum motor stops. To deliver the paper out of the MFP and to clean the ETB. The last rotation period lasts until the instant the formatter sends a print command. Then the initial rotation period starts again. Operation sequence (scanner) ENWW Period (sequence) Description Power on During this time, the scanner motors rotate, the MFP checks the status of all the sensors, the scanner lamp is illuminated, the optical scan head moves from its home position, the scanner calibrates, and then the optical scan head returns to its home position. Initialization The period of time after the initial power-on sequence and before the MFP is ready to scan or copy. During this time, the scanner and ADF initialization is completed, scanner calibration is performed, and the ADF checks for media in the input tray. Basic operation 147 Period (sequence) Description Standby The period of time from the end of the initialization sequence until a request for a scan. During this time, the MFP might go into Sleep mode and the scan carriage rests in its home position. Scan The period of time immediately following a request for a scan. The scanner fan turns on, the scan start position is adjusted, the MFP performs the scan, and data is sent to the formatter. Power on sequence The power on sequence initializes the MFP and checks for possible malfunctions or paper jams. Figure 5-2 Power on sequence on page 149 shows the MFP status from power on to standby mode. 148 Chapter 5 Theory of operation ENWW Power ON CPU Initialization ASIC Initialization Start-up Fan Video interface communication start Internal communication start Residual paper jam check Pressurize fixing unit Developing roller engagement/diseng agement check Engaged Disengage developing roller Disengaged Environment detection Motors initial drive Cartridge presence check Residual paper check Scanner initial drive Transfer roller position detection Out of home position Home position Shift home position Drum phase adjustment Toner level detection ETB cleaning Color misregistration correction Image stabilization control Standby Figure 5-2 Power on sequence ENWW Basic operation 149 Formatter system The formatter PCB is responsible for the following actions: ● Receiving and processing print data from the various MFP interfaces ● Monitoring control panel inputs and relaying MFP status information (through the product control panel and the bidirectional I/O) ● Developing and coordinating data placement and timing with the print engine ● Storing font information ● Communicating with the host computer through the bidirectional interface ● Controlling the Sleep mode The formatter monitors the MFP continuously through the video interface. When the MFP is ready to print, the formatter sends a signal to the DC controller, which turns the laser on or off based on the signal. Figure 5-3 Formatter system on page 150 shows the formatter system. The formatter also provides the electrical interface and mounting locations for an EIO card, two memory DIMMs, two additional flash memory cards (a third slot is reserved for firmware), hard disk, and optional analog fax accessory. Formatter DC controller PCB /TOP /BD Laser/Scanner unit VIDEO signals Bk laser driver VIDEO signals M laser driver VIDEO signals C laser driver VIDEO signals Y laser driver External devices (host computer, etc.) VDO, /VDO SC Figure 5-3 Formatter system Sleep mode This feature conserves power after the MFP has been idle for an adjustable length of time. Set the time length in the Configure Device menu, under SYSTEM SETUP. When the MFP is in Sleep mode, the product control panel backlight is turned off, but the MFP retains all printer settings, 150 Chapter 5 Theory of operation ENWW downloadable fonts, and macros. The default setting is 30 MINUTES. You can turn Sleep mode off in the Configure Device menu, under RESETS. The MFP exits Sleep mode and enters the warm-up cycle when any of the following occurs: ● A print job, valid data, or a PML or PJL command is received at the parallel port, EIO card, or USB 2.0 connector. ● A product control panel button is pressed. ● The right upper and lower covers are opened. ● The engine test button is pressed. NOTE MFP error messages override the Sleep mode on message. The MFP enters Sleep mode at the appropriate time, but the error message continues to appear. Image Resolution Enhancement technology (REt) The formatter contains circuitry for Image Resolution Enhancement technology (REt), which modifies the standard video dot data on its way to the DC controller PCB to produce “smoothed” line edges. The REt can be turned on or off from the product control panel or from some software programs. The default setting is medium. NOTE The REt settings that are sent from software programs or printer drivers override the control panel settings. Input/Output This section explains the MFP input/output (I/O) capabilities. Parallel interface The formatter receives incoming data through its bidirectional interface (IEEE-1284). The I/O provides high-speed and two-way communication between the MFP and the host, allowing the user to change MFP settings and monitor MFP status from the host computer. The user can configure the HIGH SPEED item on the control panel menu. (This item is found by navigating to the Configure Device menu, navigating to the I/O menu, and selecting PARALLEL INPUT.) The default setting, YES, allows the I/O to run at the higher speeds supported by most newer computers. When set to NO, the parallel interface runs at the slower mode that is compatible with older computers. The user can also configure the ADVANCED FUNCTIONS item. The default setting, ON, allows for two-way parallel communications. The OFF mode disables the advanced functionality. The I/O is compatible with the bidirectional parallel interface standard. USB 2.0 connector The HP Color LaserJet 4730mfp supports a USB 2.0 connector on the back of the MFP. You must use an A-to-B type USB cable. ACC accessory port This MFP also includes a third-party accessory (ACC) port that uses USB host protocol. ENWW Formatter system 151 Flash Optional flash is available in 4 MB flash memory DIMMs for storing forms, fonts, and signatures. Hard disk The hard disk is mounted in an EIO slot on the formatter. The hard disk is used to create multiple original prints (mopies) and store forms, fonts, and signatures. CPU The HP LaserJet 4730mfp formatter incorporates a 533 MHz RISC processor. FIH (foreign interface harness) The FIH allows connection to third-party devices, such as copy counters and biometric security devices. MFP memory If the MFP encounters difficulty managing available memory, a clearable warning message will appear on the product control panel. Some MFP messages are affected by the auto-continue and clearable warning settings from the Configure Device menu, under SYSTEM SETUP. If Clearable Warning = Job is set on the product control panel, warning messages appear on the control panel display until the end of the job from which they were generated. If Clearable Warning = On is set, warning messages appear on the control panel until is pressed. If an error occurs that prevents printing and Autocontinue = Off is set, the message appears until Ignore is touched. Read-only memory Besides storing microprocessor control programs, the read-only memory (ROM) stores dot patterns of internal character sets (fonts). Random-access memory The random-access memory (RAM) contains the page, I/O buffers, and the font storage area. It stores printing and font information received from the host system, and can also serve to temporarily store a full page of print-image data before the data is sent to the print engine. Memory capacity can be increased by adding DIMMs to the formatter. Note that adding memory (DIMMs) might also increase the print speed for complex graphics. DIMM slots The DIMM slots can be used to add memory, fonts, or firmware upgrades. Flash memory To upgrade MFP firmware, upload a new firmware image to the MFP. 152 Chapter 5 Theory of operation ENWW Nonvolatile memory The MFP uses nonvolatile memory (NVRAM) to store I/O and information about the print environment configuration. The contents of NVRAM are retained when the MFP is turned off or disconnected. PJL overview Printer job language (PJL) is an integral part of configuration, in addition to the standard printer command language (PCL). With standard cabling, PJL allows the MFP to perform the following functions: ● Two-way communication with the host computer through a bidirectional parallel connection. The MFP can tell the host about such things as the control panel settings, and the control panel settings can be changed from the host. ● Dynamic I/O switching allows the MFP to be configured with a host on each I/O. The MFP can receive data from more than one I/O simultaneously, until the I/O buffer is full. This can occur even when the MFP is offline. ● Context-sensitive switching allows the MFP to automatically recognize the personality (PS or PCL) of each job and configure itself to serve that personality. ● Isolation of print environment settings from one print job to the next. For example, if a print job is sent to the MFP in landscape mode, the subsequent print jobs print in landscape only if they are formatted for landscape printing. PML The printer management language (PML) allows remote configuration and status readback through the I/O ports. Control panel The formatter sends and receives MFP status and command data to and from a control panel board. Scanner interface The formatter receives data from the scanner to produce copies and to send scanned data in e-mail format. ENWW Formatter system 153 Engine control system The engine control system is the brain of the HP Color LaserJet 4730mfp. It controls all the other systems according to commands from the formatter. The engine control system consists of the following: ● DC controller PCB ● High-voltage PCB ● Low-voltage power supply PCB ● Formatter Each of these components is described in this chapter. Engine control system Formatter DC controller PCB Laser/Scanner system Low-voltage power supply unit Image formation system High-voltage power supply PCB Pick-up/Feed system Figure 5-4 Engine control system NOTE In this manual, the abbreviation "PCB" stands for "printed circuit board". Components described as a PCB can consist of a single circuit board or a circuit board plus other parts, such as cables and sensors. DC controller PCB The DC controller controls the print operation sequence for the MFP. The sequence of events is as follows: 1. Power is turned on. 2. The low-voltage power supply PCB supplies DC power to the DC controller. 3. The CPU in the DC controller starts to control MFP operations. 4. The MFP enters the standby period. 5. Based on the print command and the image data input from the formatter, the CPU sends a signal to drive the laser diode, the motors, and the solenoids. NOTE See the general circuit diagram for detailed information about the MFP circuitry. 154 Chapter 5 Theory of operation ENWW Figure 5-5 DC controller PCB ENWW Engine control system 155 Block operation The blocks that make up the DC controller PCB include: ● CPU. The CPU is a single-chip microcomputer with built-in ROM and RAM. It controls the MFP engine sequence, ASIC, fuser, pickup motor and lifter motor, solenoids, sensors, and switches. ● ASIC. Interfaces with the IC, memory, and external devices. ● Motor driver ASIC. Controls each motor in response to commands from the CPU. ● Reset IC. Monitors voltage and resets the CPU and ASIC when the power is turned on. ● EEPROM. Stores backup data. Motors, fans, and environment sensor The MFP has ten motors, ten fans, and one environment sensor. Seven of the motors are DC motors; the other three are stepping motors. Figure 5-6 Motors and fans on page 157 shows the locations of the motors and fans. Table 5-2 Function of motors, fans, and environment sensor on page 157 explains the function of each component. Two of the stepping motors and six of the seven DC motors are used for paper feeding and image formation. The remaining stepping motor is the developing disengaging motor. The remaining two DC motors are fan motors. Since the MFP transfers an image in four colors in line onto the media, small changes in the rotational speed of the motor are likely to cause color misalignment. The DC motors used for image formation are precisely controlled to account for rotational speed fluctuation. 156 Chapter 5 Theory of operation ENWW + , - . / +* 0 1 2 3 Figure 5-6 Motors and fans Table 5-2 Function of motors, fans, and environment sensor Name Function Type Failure detection M1: Yellow (Y) cartridge motor Drives the photosensitive drum, developing cylinder, and stirrer plate DC motor Yes M2: Cyan (C) cartridge motor M3: Magenta (M) cartridge motor ENWW Engine control system 157 Table 5-2 Function of motors, fans, and environment sensor (continued) Name Function Type Failure detection M5: Fuser motor Drives the fuser pressure roller and delivery roller DC motor Yes M6: Fuser pressure release motor Drives the fuser pressure release mechanism Stepping motor No M7: ETB motor Drives the ETB DC motor Yes M8: Developing alienation motor Disengages the photosensitive drums from the developing cylinder Stepping motor No M9: Pickup motor Drives the pickup roller and feed roller Stepping motor No M10: Lifter motor Moves the lifters DC motor No FAN1: Rear exhaust fan Exhausts heat around the ETB, drum motors, and formatter DC motor Yes FAN2: Cartridge fan Exhausts heat around the fuser and cartridges DC motor Yes FAN3: Delivery fan Exhausts heat around fuser and delivery unit DC motor Yes FAN4: Power supply fan Exhausts heat around the pickup motor and lowvoltage power supply DC motor Yes Duplexer fan Exhausts heat around the duplexer DC motor Yes ETB fan Exhausts heat around the ETB assembly DC motor Yes Fuser fan Exhausts heat around the fuser DC motor Yes Control fan #1 Exhausts heat around the formatter and DC controller DC motor Yes Control fan #2 Exhausts heat around the formatter and DC controller DC motor Yes Sub power supply fan Exhausts heat around the sub power assembly DC motor Yes Environment sensor Detects the temperature and humidity levels inside the MFP NA Yes M4: Black (K) cartridge motor Failure detection The DC controller can detect motor and fan failures as described below. 158 Chapter 5 Theory of operation ENWW Drum motor failure detection The DC controller determines the drum motor failure and notifies the formatter of an error status when it encounters the following conditions. NOTE The drum motor failure detection operates in the same manner for each color separately. ● Drum motor start-up abnormality. The interval of the drum motor speed detection signal does not reach the specified interval after 1.5 seconds of the drum motor drive start. ● Drum motor rotation abnormality. The interval of the drum motor speed detection signal stays at an irregular interval for two seconds and longer after it has reached the specified interval. Fuser motor failure detection The DC controller determines the fuser motor failure and notifies the formatter of an error status when it encounters the following conditions. ● Fuser motor start-up abnormality. The interval of the fuser motor speed detection signal does not reach the specified interval after 1.5 seconds of the fuser motor drive start. ● Fuser motor rotation abnormality. The interval of the fuser motor speed detection signal stays at an irregular interval for two seconds and longer after it has reached the specified interval. ETB motor failure detection The DC controller determines the ETB motor failure and notifies the formatter of an error status when it encounters the following conditions. ● ETB motor start-up abnormality. The interval of the ETB motor speed detection signal does not reach the specified interval after 1.5 seconds of the ETB motor drive start. ● ETB motor rotation abnormality. The interval of the ETB motor speed detection signal stays at an irregular interval for two seconds and longer after it has reached the specified interval. Rear exhaust fan failure detection The DC controller detects a rear exhaust fan failure and notifies the formatter of an error status when the rear exhaust fan lock detection signal is input for ten seconds continuously. Cartridge fan failure detection The DC controller detects a cartridge fan failure and notifies the formatter of an error status when the cartridge fan lock detection signal is input for ten seconds continuously. Delivery fan failure detection The DC controller detects a temporary locked status when the delivery fan lock detection signal is input for 0.5 seconds continuously after 0.1 seconds of delivery fan drive start. The DC controller starts the drive delivery fan for four seconds at the time of temporary locked status determination. If the delivery fan lock detection signal is input for four seconds, it detects a delivery fan failure and notifies the formatter of an error status. ENWW Engine control system 159 Power supply fan failure detection The DC controller detects a power supply fan failure and notifies the formatter of an error status when the power supply fan lock detection signal is input for ten seconds continuously. Scanner fan failure detection The DC controller detects a scanner fan failure and notifies the formatter of an error status when the scanner fan lock detection signal is input. ADF fan failure detection The DC controller detects a ADF fan failure and notifies the formatter of an error status when the ADF fan lock detection signal is input. Control fans #1 and #2 failure detection The DC controller detects a control fan failure and notifies the formatter of an error status when the control fan lock detection signal. Sub power supply fan failure detection The DC controller detects a sub power supply fan failure and notifies the formatter of an error status when the sub power supply fan lock detection signal is input. ETB fan failure detection The DC controller detects an ETB fan failure and notifies the formatter of an error status when the ETB fan lock detection signal is input. Other fan failures can also be detected. Low-voltage power supply The low voltage power supply unit generates DC power and controls the fuser. The low voltage power supply unit consists of the following circuits: ● Fuser control circuit. Controls the fuser heater temperature in the fuser. ● Low-voltage power supply circuit. Generates the DC power required in the MFP. Figure 5-7 Low-voltage power supply circuits on page 161 shows each circuit of the low voltage power supply unit. 160 Chapter 5 Theory of operation ENWW Figure 5-7 Low-voltage power supply circuits Fuser control circuit This MFP uses a ceramic heating method to heat the fuser. Figure 5-8 Fuser power supply circuit on page 161 shows the configuration of the fuser power supply. Figure 5-8 Fuser power supply circuit ENWW Engine control system 161 The fuser power supply system has three main components: ● Fuser heater. A ceramic heater heats the fuser sleeve. The heater has a U-shaped heating element on its surface. ● Thermistors. Two thermistors are in the fuser sleeve: one in the center, and the other at the end. Each thermistor monitors the temperature in the fuser sleeve. ● ● Main thermistor. The main thermistor controls print temperature and between-sheets temperature. It contacts the inside surface of the fuser sleeve at the center and detects the fuser sleeve temperature. ● Sub thermistor. The sub thermistor detects the one-sided temperature rise of the fuser heater, the initial rotation temperature control, and the start-up temperature control. It contacts the one side of the fuser heater and detects the fuser heater temperature. Thermoswitch. The thermoswitch prevents the fuser heater temperature from rising abnormally high. It is located above the center of the fuser sleeve. If the fuser heater temperature rises abnormally high, the contact is broken to cut off the power supply to the heater. These temperature controls are performed by the fuser control circuit and the fuser heater safety circuit according to the commands from the CPU in the DC controller. Table 5-3 Fuser temperatures 162 Media Temperature Engine speed Any Auto Auto Plain Auto Auto Preprinted ~ 195°C (383°F) Full Letterhead ~ 195°C (383°F) Full Overhead transparencies ~ 180°C (356°F) 1/3 Prepunched ~ 195°C (383°F) Full Labels ~ 180°C (356°F) 1/2 Bond ~ 195°C (383°F) Full Recycled ~ 195°C (383°F) Full Color ~ 195°C (383°F) Full Light ~ 175°C (347°F) Full Intermediate ~ 180°C (356°F) 1/2 Heavy ~ 180°C (356°F) 1/2 Extra heavy ~ 170°C (338°F) 1/2 Cardstock ~ 170°C (338°F) 1/2 Rough ~ 180°C (356°F) 1/2 Glossy ~ 180°C (356°F) 1/2 Heavy glossy ~ 165°C (329°F) 1/3 Extra heavy glossy ~ 180°C (356°F) 1/3 Chapter 5 Theory of operation ENWW Table 5-3 Fuser temperatures (continued) Media Temperature Engine speed Tough paper ~ 180°C (356°F) 1/3 Envelopes ~ 180°C (356°F) 1/2 Low-voltage power supply circuit The low-voltage power supply circuit converts AC power from the wall receptacle into DC power to cover the DC loads. Figure 5-9 Low-voltage power supply circuit The AC power is supplied to the low-voltage power supply circuit by turning on the power switch (SW101). The AC power is then converted into +24V, +5V and +3.3V to serve the DC power load requirements. ENWW Engine control system 163 Protective functions Two fuses, FU101 and FU102, protect against overcurrent and overvoltage to prevent failures in the power supply circuit. If there is a supply error, such as a short-circuit or overvoltage, the low-voltage system automatically cuts off the output voltage. The fuses blow and cut off the AC power, once AC overcurrent flows into the AC line. If DC voltage is not being supplied from the low-voltage power supply circuit, turn off the power switch (SW101). Do not turn the power on again until the root cause is found. If the cause is not at the load side, the protective function may still work. NOTE If the low-voltage power supply is shut down for protection, turn the power off (by switching off or unplugging the MFP) and leave the MFP off for approximately three minutes. Then turn the MFP on. Safety For safety, the +24V is divided into two: +24VA and +24VB (+24VB1 and +24VB2). The +24VA is supplied from the DC controller, whereas +24VB stops when the door switch (SW1) is cut off. The high-voltage power supply PCB and motors are supplied with the +24VB. They stop when the front cover is opened. This is to protect users and service technicians from injury. The +24VB also functions as the DOOR OPEN DETECTION signal (DOPEN). The CPU determines that the door is open when the +24VB supply stops. Sleep mode Sleep mode reduces power consumption during periods of inactivity. When the DC controller receives a Sleep command from the formatter, the controller stops the supply of +24V and +5V power by operating the power-save circuit. At the same time, it sends a POWER SAVE MODE signal (PSAVE) to the low-voltage power supply circuit. The low-voltage power supply circuit implements PSAVE upon receiving the /PSAVE signal. The MFP returns to the WAIT period once it receives a command from the formatter ending Sleep mode. Power supply recognition The low-voltage power supply circuit recognizes the voltage specification (100V or 200V) that the MFP uses and the CPU switches the temperature control firmware for the fuser accordingly. The CPU monitors the 100V POWER SUPPLY DETECTION signal (PS100V). When the MFP is connected to the 100V power source, the temperature control firmware is switched for the 100V specification. In the same way, when the MFP is connected to the 200V power source, it is switched for the 200V specification. Heater temperature control The heater temperature control detects the surface temperature of the fuser sleeve and controls the current flowing to the induction heating coil. The heater temperature control circuit is shown in Figure 5-10 Heater temperature control circuit on page 165. 164 Chapter 5 Theory of operation ENWW Figure 5-10 Heater temperature control circuit The fuser heater temperature is monitored by two thermistors: the main thermistor (TH1) and the sub thermistor (TH2). The main thermistor controls the print temperature and the between-sheets temperature. The sub thermistor detects the one-sided temperature rise of the fuser heater, and controls the initial rotation temperature and the start-up temperature. The CPU (IC1101) on the DC controller monitors the voltage of the fuser heater temperature signals. The CPU sends the fuser heater drive signal (FSRD1) according to the voltage level. The fuser heater control circuit controls the fuser temperature so the heater remains at the target temperature. The fuser temperature control is divided into the following four sequences. NOTE During standby, the fuser temperature is maintained at about 76.7°C (170°F) to accommodate a first-print time of less than 15 seconds. Initial rotation temperature control This control melts the grease inside the fuser sleeve and lubricates the sleeve when the power is turned on to prevent sleeve damage. If the sub thermistor detects the temperature of below 50°C (122°F) at power-on, the CPU turns on the fuser heater for a prescribed time period before it drives the fuser motor. Start-up temperature control This control determines the start-up power provided to the fuser heater according to the temperature detected by the sub thermistor at heater energization. If the heater is energized within 30 seconds after the previous print completion, the heater control starts at this temperature point. ENWW Engine control system 165 Print temperature control This control maintains the temperature of the fuser sleeve at its targeted temperature during the printing operation. The CPU gradually raises the targeted temperature in one printing process. This prevents the fuser temperature from falling while the media goes through the fuser roller. The targeted temperature also varies according to the number of prints when continuous printing. The targeted temperature varies depending on the media types. Between-sheets temperature control This control maintains the temperature of the fuser heater below its normally targeted temperature during continuous printing. This prevents the excessive temperature rise of the fuser pressure roller while uncovering the paper portion of between-sheets with low-speed mode. The targeted temperature varies according to the between-sheets intervals and the media types. Temperature protective function This function detects an abnormal temperature rise of the fuser and interrupts power supply to the fuser heater. The following three protective components prevent an abnormal temperature rise of the fuser heater. ● CPU ● Fuser heater safety circuit ● Thermoswitch Protective function by the CPU The CPU always monitors the output voltage of the main and sub thermistors (FSRTH1, FSRTH2). If the voltage of the FSRTH1 is approximately 0.9V and lower (equivalent to 230°C (446°F) and higher), or the voltage of the FSRTH2 is approximately 0.46V and higher (equivalent to 285°C (545° F) and higher), the CPU detects a fuser failure and then performs the following sequence: 1. The CPU sets the fuser heater drive signal (FSRD1) to inactive and turns the heater off. 2. The CPU sets the relay drive signal (FSRLD) to stop through the ASIC. 3. The fuser heater safety circuit sets the main thermistor relay drive signal (RLD-) to inactive. 4. The fuser heater safety circuit sets the sub thermistor relay drive signal (RLD+) to inactive. 5. The relay drive circuit releases the relays (RL101 and RL102) to interrupt power supply to the fuser heater. Protective function by the fuser heater safety circuit The fuser heater safety circuit monitors the output voltage of the main and sub thermistors (FSRTH1, FSRTH2). If the voltage of the FSRTH1 is approximately 0.8V and lower (equivalent to 240°C (464° F) and higher), or the voltage of the FSRTH2 is approximately 0.41V and higher (equivalent to 293°C (559°F) and higher), the circuit detects a fuser failure and performs the following sequence: 166 1. The fuser heater safety circuit makes the main thermistor relay drive signal (RLD-) inactive. 2. The fuser heater safety circuit makes the sub thermistor relay drive signal (RLD+) inactive. 3. The relay drive circuit releases the relays (RL101 and RL102) to interrupt power supply to the fuser heater. Chapter 5 Theory of operation ENWW Protective function by the thermoswitch When the temperature of the fuser heater rises abnormally high and the detected temperature of the thermoswitch (TP) exceeds approximately 250°C (482°F), the thermoswitch is disconnected and the power supply to the fuser heater is immediately cut off. NOTE The actual temperature of the fuser heater is about 30° higher than the thermoswitch, as the thermoswitch is not contact with the fuser heater. Temperature failure detection The CPU determines the fuser failure, stops the MFP engine, and notifies the formatter of an fuser failure when it encounters the following conditions: Start-up failure (warm-up failure) The CPU determines a start-up failure: ● If the detected temperature of the main thermistor does not reach 185°C (365°F) within 30 seconds of heater energization during the wait period. ● If the heater does not enter the Ready mode within 30 seconds of heater energization during the initial rotation period. Abnormal low temperature of main thermistor (no conduction) The CPU presumes the main thermistor has no conduction: ● If the detected temperature of the main thermistor is kept 40°C (104°F) or lower for four seconds continuously, from heater energization until the heater is turned off during the wait period. ● If the detected temperature of the main thermistor is kept 70°C (158°F) or lower for four seconds continuously, from initial rotation start until the media reaches the fuser during the initial rotation period. ● If the detected temperature of the main thermistor is kept 130°C (266°F) or lower for 0.5 seconds continuously, from when the media reaches the fuser until the heater is turned off during the print period. Abnormal high temperature of main thermistor The CPU presumes an abnormal high temperature of the main thermistor if the detected temperature of the main thermistor is kept 230°C (446°F) and higher for 0.1 seconds continuously. Abnormal low temperature of sub thermistor (no conduction) The CPU presumes the sub thermistor has no conduction: ENWW ● If the detected temperature of the sub thermistor is kept 60°C (140°F) or lower for four seconds continuously, from heater energization until the heater is turned off during the wait period. ● If the detected temperature of the main thermistor is kept 90°C (194°F) or lower for 2.5 seconds continuously, from initial rotation start until the media reaches the fuser during the initial rotation period. Engine control system 167 ● If the detected temperature of the main thermistor is kept 120°C (248°F) or lower for 0.5 seconds continuously, from when the media reaches the fuser until the heater is turned off during the print period. ● If the detected temperature of sub thermistor is kept 50°C (122°F) or lower for 0.5 seconds continuously during the standby period. Abnormal high temperature of sub thermistor The CPU determines the abnormal high temperature of sub thermistor if the detected temperature of the sub thermistor is kept 285°C (545°F) and higher for 0.1 seconds continuously. Drive circuit abnormality The CPU determines the drive circuit abnormality if the ZERO CROSSING signal (ZEROX) is not detected for the specified time period. High-voltage power supply The high-voltage power supply PCB produces the voltage biases that are applied to the primary charging roller, developing cylinder, developing blade, attraction roller, and transfer roller. There are two types of biases: DC positive bias and DC negative bias. The high-voltage power supply PCB is controlled by the DC controller. 168 Chapter 5 Theory of operation ENWW Figure 5-11 High-voltage power supply block diagram Generation of biases Generation of primary charging bias: The primary charging bias is the DC negative bias that is generated to apply negative potential to the photosensitive drum in preparation for image formation. This bias is generated for each color (Y, C, M, K) in the primary charging high-voltage power supply circuit. The high-voltage power supply PCB applies the primary charging bias (PRI1, PRI2, PRI3, PRI4) to the primary charging rollers in each cartridge at the specified timing. The value of the primary charging bias varies in response to commands from the DC controller. Generation of developing bias: The developing bias is the DC negative bias that is generated to adhere toner to an electrostatic latent image formed on the photosensitive drum. This bias is generated for each color. The high-voltage power supply PCB applies the developing biases (DEV1, DEV2, DEV3, DEV4) to the developing cylinders in each cartridge at the specified timing. The value of the developing bias varies in response to commands from the DC controller. ENWW Engine control system 169 The developing voltage (bias) causes the toner to adhere to the electrostatic image that the laser/ scanner assembly created on the photosensitive drum. Two types of developing biases are used: the developing DC negative bias and the developing AC bias. The high-voltage circuit on the power supply generates both biases. These biases are superimposed on one another and then applied to the primary charging roller, which transfers the biases to the drum. The biased developing cylinder picks up toner particles and deposits them onto the electrostatic image on the photosensitive drum. The image is now visible on the drum. Generation of developing blade bias: The developing blade bias (BL) is the DC negative bias that is generated to charge the toner. This bias is generated for each color in the developing blade highvoltage power supply circuit in the high-voltage power supply PCB. The high-voltage power supply PCB applies the developing blade biases (BL1, BL2, BL3, BL4) to the developing blade in each cartridge at specified timing. The value of the developing blade bias varies in response to the command from the DC controller. Generation of attraction bias: The attraction bias is generated to attract paper to the ETB and to transfer toner onto the paper efficiently. Both DC positive and DC negative biases are generated when attracting paper and cleaning the ETB. The high-voltage power supply PCB applies the attraction biases (ATTS) to the attraction roller in the ETB unit at the specified timing. The value of the attraction bias varies in response to the command from the DC controller. The DC controller changes the value of the attraction bias and regulates it in constant current control in response to the ATTRACTION CURRENT VALUE RETURN signal (HVATTS) sent from the high-voltage power supply PCB. The following are the printing sequences. ● Attraction charging bias: This bias charges the paper positively or negatively and makes the negatively charged toner transfer easily. ● Between-sheets bias: This bias prevents the residual toner on the ETB from adhering to the attraction roller in the between-sheets during continuous printing. ● Cleaning bias: This bias prevents the residual toner on the ETB from adhering to the attraction roller during ETB cleaning. Generation of transfer bias: The transfer bias is generated to transfer toner onto the paper. Both DC positive and DC negative biases are generated in the transfer high-voltage power supply circuit in the high-voltage power supply PCB. The DC positive bias is generated when transferring toner, and the DC negative bias is generated when cleaning the ETB. The high-voltage power supply PCB applies the transfer biases (TR1, TR2, TR3, TR4) to the transfer roller in the ETB unit according to the print sequences. The value of the transfer bias varies in response to the command from the DC controller. The DC controller changes the value of the transfer bias and regulates it in constant current control in response to the TRANSFER CURRENT VALUE RETURN signals (HVTR1S, HVTR4S) and the HVATTS signal sent from the high-voltage power supply PCB. The following are the printing sequences. 170 ● Print bias: This bias transfers toner on the photosensitive drum surface onto the paper during printing. The transfer roller is applied with the DC positive bias. ● Between-sheets bias: This bias prevents the residual toner on the ETB from adhering to the attraction roller in the between-sheets during continuous printing. ● Cleaning bias: This bias cleans the ETB by returning any toner remaining on the ETB surface to the photosensitive drum. The transfer rollers in the yellow and magenta cartridges (first and third colors) are applied with DC negative bias. The rollers in cyan and black cartridges (second and fourth colors) are applied with DC positive bias. Chapter 5 Theory of operation ENWW Sub power supply assembly The sub power assembly provides power to the ADF and the image scanner. It is connected to the low-voltage power supply and the DC controller. Video interface control The video interface allows communication between the formatter and the DC controller. The formatter always monitors the status of the MFP by using the video interface. It sends the VIDEO signals to the DC controller through the video interface when the MFP is ready to print. The DC controller turns the laser on or off based on the signals it receives. Figure 5-12 Video interface control The VIDEO INTERFACE signal is exchanged during printing operations, as described below. ENWW 1. When the MFP engine is ready to print, the DC controller notifies the formatter using the STATUS COMMAND signal (SC). 2. The formatter sends a print command as a SC signal to the DC controller when the MFP engine and the data for one page are ready. 3. The DC controller drives the scanner motor and sends the HORIZONTAL SYNCHRONOUS signals to the formatter after receiving the print command. 4. The printer engine starts a pickup operation. When the paper arrives at the top of page sensor (SR12), the DC controller sends the VERTICAL SYNCHRONOUS signal (/TOP) to the formatter. 5. The formatter sends VIDEO signals in synchronization with the HORIZONTAL SYNCHRONOUS signals to the DC controller upon a reception of the /TOP signal. 6. The DC controller controls each color’s laser driver circuit and turns the laser on and off according to the VIDEO signals. This forms an electrostatic latent image on the photosensitive drums of each color. Engine control system 171 172 7. The latent images on the photosensitive drums are developed by toner and transferred onto paper in this order: Y (yellow), C (cyan), M (magenta), and K (black). 8. The toner is fused to the paper in the fuser and the paper is delivered to the delivery tray. Printing continues if the DC controller receives another print command from the formatter during the printing operation. Chapter 5 Theory of operation ENWW Laser/scanner system The laser/scanner system forms the latent electrostatic image on the photosensitive drum according to video signals sent from the formatter. The main components of each laser/scanner assembly are the laser driver, scanner motor, mirrors, and focusing lenses. Each color has its own laser/scanner assembly unit, which is controlled by the DC controller. Figure 5-13 Laser/scanner assembly The laser/scanner system uses two laser diodes in one scanning operation to write two lines simultaneously for high-speed laser scanning. The process is summarized below: ENWW 1. After receiving the print command from the formatter, the DC controller activates the scanner motor to rotate the six-faced scanner mirror. 2. When the scanner motor starts to rotate, the DC controller allows the laser to emit light and maintains the scanner motor rotation at a constant speed. 3. When the scanner motor reaches its specified speed, the formatter sends video signals to the laser driver PCB through the DC controller. The laser driver emits two laser diodes according to these signals. 4. The laser beams pass through the collimator lens and the cylindrical lens, and enter the sixfaced mirror that is rotating at a constant speed. Laser/scanner system 173 5. The laser beams are reflected by the six-faced mirror, pass through the focusing lens and the reflecting mirror that is in front of the six-faced mirror, and focus the photosensitive drum. 6. While the six-faced mirror rotates at a constant speed, the laser beams on the photosensitive drum scan the drum. 7. As the photosensitive drum rotates and the laser beams scan on the photosensitive drum, both at a constant speed, a latent image is formed the drum. Laser control The laser control circuit allows the laser driver IC to turn the laser diodes LD1 and LD2 on and off according to the image data signals sent by the DC controller. The DC controller sends video signals (VDODAT11, /VDODAT11, VDODAT12, and /VDODAT12) and laser control signals (LDCTRL10, (LDCTRL11, and (LDCTRL12) to the logic circuit on the laser driver IC. The laser driver IC controls the laser according to the combination of the laser control signals. Figure 5-14 Laser control circuit block diagram on page 175 illustrates the laser control system. 174 Chapter 5 Theory of operation ENWW Figure 5-14 Laser control circuit block diagram The laser control circuit manages the following control and detection functions: ● Laser emission control. Allows the laser diodes to turn on and off according to the video signals sent by the formatter. ● Automatic power control (APC). Allows the laser diodes to emit light at a constant intensity. ● Horizontal synchronous control. Aligns the starting position in the horizontal direction. ● Image masking control. Regulates laser beam emission in non-image area except during the unblanking interval. ● Failure detection. Detects failures in the laser diodes. Scanner control The scanner motor control rotates the scanner motor in order to strike the laser beam at the correct position on the photosensitive drum. ENWW Laser/scanner system 175 The DC controller divides the oscillation frequency of the oscillator (X1201) and generates the reference clock signal. It compares the intervals between the reference clock signal and the BD input signal (/BD1I) with the frequency comparator, and monitors the rotational count of the scanner motor. The DC controller controls rotational speed by sending an acceleration signal (/SCNACC1) or deceleration signal (/SCNDEC1) to the scanner motor driver based on the detected rotational speed. Figure 5-15 Scanner motor circuit diagram on page 176 illustrates the scanner motor control system. Figure 5-15 Scanner motor circuit diagram The scanner motor control circuit manages the following control and detection functions: 176 ● Speed control. Maintains the rotational speed of the scanner motor at a constant speed. ● Phase control. Prevents color misregistration by eliminating rotational variations in each color's scanner motor and adjusts the phase of the scanner motor. ● Failure detection. Monitors the frequency comparator in the ASIC and determines whether the scanner motor is rotating at its specified rotational count. Chapter 5 Theory of operation ENWW Image formation system The image formation system is the central hub of the MFP. It also forms the toner image on the media. The image formation system consists of four cartridges, the ETB, and the fuser, which are controlled by the DC controller. Figure 5-16 Image formation system on page 177 shows the image formation system. Figure 5-16 Image formation system ENWW Image formation system 177 Image formation process The image formation process consists of nine steps divided among five functional blocks: 1. Electrostatic latent image formation block. Forms an electrostatic latent image on the photosensitive drum. Step 1: Pre-exposure Step 2: Primary charging Step 3: Laser beam exposure 2. Development block. Makes the electrostatic latent image on the photosensitive drum surface visible by applying toner. Step 4: Development 3. Transfer block. Transfers toner image on the photosensitive drum onto the media. Step 5: Attraction Step 6: Transfer NOTE Toner is transferred onto a sheet of media in the order of yellow (Y), cyan (C), magenta (M), and black (K) in one printing operation. Step 7: Separation 4. Fusing block. Fuses the toner image on the media. Step 8: Fusing 5. Cleaning block. Cleans the residual toner on the photosensitive drum. Step 9: Drum cleaning 178 Chapter 5 Theory of operation ENWW Figure 5-17 Image formation process ENWW Image formation system 179 Electrostatic latent image formation block The image formation process begins in the electrostatic latent image formation block. This block consists of three steps that results in forming an electrostatic latent image on the photosensitive drum: ● Pre-exposure ● Primary charging ● Laser beam exposure When the last step in this block is complete, areas of the drum surface that have not been exposed to the laser beam retain a negative charge. The areas that have been exposed to the laser are neutralized. This neutralized image is called an electrostatic latent image because it is invisible to the eye. Time (t) 0 Surface potential (V) Exposed area Unexposed area Pre-exposure (step1) Primary charging (step2) Laser beam Transfer (step6) Pre-exposure exposure (step3) (step1) Primary charging (step2) Figure 5-18 Electrostatic latent image formation block Step 1: Pre-exposure To prepare for primary charging, light from the pre-exposure LED strikes the photosensitive drum surface. This eliminates any residual charge on the drum surface to avoid density unevenness. LED Photosensitive drum Figure 5-19 Pre-exposure 180 Chapter 5 Theory of operation ENWW Step 2: Primary charging To prepare for latent image formation, the surface of the photosensitive drum is charged with a uniform negative potential. The charging method of this MFP is to charge directly to the photosensitive drum surface from the primary charging roller, which is interlocked with the drum. The primary charging roller is made of a conductive rubber. To charge the drum surface negatively, the DC bias is applied to the primary charging roller. Step 3: Laser beam exposure In this step, the latent image is formed on the photosensitive drum by the laser beam. As the laser beam scans on the negatively charged photosensitive drum, the potential on the exposed area is neutralized and the negative potential is removed from the drum surface. This area forms an electrostatic latent image. Laser beam Exposed area Unexposed area Figure 5-20 Laser beam exposure Development block The second part of the image formation process is the development block, where toner is transferred onto the electrostatic latent image on the surface of the photosensitive drum to create a visible image. This MFP uses a contact development method that keeps the developing cylinder in contact with the drum, pushing the toner against the drum surface for development. The toner is nonmagnetic and consists of resins. Step 4: Development In this step, the toner adheres to the electrostatic latent image on the photosensitive drum surface. The toner (developing material) has an insulating property and is charged with a negative potential by the friction force with the rotating developing cylinder and the developing blade surface. This negatively charged toner contacts with the photosensitive drum, after the potential is adjusted to be uniform. As the area of the drum surface where the laser beam exposed has higher potential than the developing cylinder, the toner charged with almost the same potential with the developing cylinder adheres to this area. This phenomenon is called contact development and it visualizes the electrostatic latent image on the drum surface. ENWW Image formation system 181 Transfer block The third part of the image formation process is the transfer block, in which the toner image is transferred from the photosensitive drum to the media. This block consists of three steps: ● Attraction ● Transfer ● Separation Step 5: Attraction To feed the media vertically, it is necessary to push the media against the ETB. The picked up media is fed as it is pushed against the ETB by the attraction roller. The positive DC bias is applied to the attraction roller, which charges the media positively to make the negatively charged toner easier to transfer onto the media during the transfer operation. ETB Attraction roller DC bias ETB engaged roller Paper Figure 5-21 Attaching the media to the ETB Step 6: Transfer A positive bias is applied to the transfer charging roller, which is directly opposite the photosensitive drum. As the ETB passes the transfer charging roller, it picks up a positive charge. The negatively charged toner on the photosensitive drum is transferred to the positively charged print media. Figure 5-22 Toner transfer on page 183 illustrates this step. This process is repeated for each color as the ETB carries the media from the bottom cartridge to the top (C, Y, M, K). In full-color printing, as four colors of toner are piled up on the media, the holding force of the toner weakens as the transfer process progresses. To counteract this effect, the DC controller increases the positive DC bias that is applied to the transfer charging roller for each successive color. 182 Chapter 5 Theory of operation ENWW ETB Paper Transfer roller Photosensitive drum DC bias Figure 5-22 Toner transfer Step 7: Separation The elasticity of media separates the media from the photosensitive drum and the ETB. ETB Paper ETB feed roller Figure 5-23 Separation Fusing block The fourth part of the image formation process is the fusing block, in which the toner image is fused to the media, making a permanent image that cannot be smeared. This block consists of one step: fusing. Step 8: Fusing This MFP uses the ceramic heater with lower heat capacity to fuse the toner to the media. This method warms up quickly and does not require the power supply during standby period, resulting in shortened wait time and reduced power consumption. ENWW Image formation system 183 Figure 5-24 Fusing Cleaning block The fifth and final part of the image formation process is the cleaning block, in which the photosensitive drums are cleaned, preparing them for the next print. In the transfer block, not all of the toner is transferred from the photosensitive drum onto the media, but some remains on the drum surface. This remaining toner is called residual toner or waste toner. The cleaning block cleans the photosensitive drum surface to keep a clear image in the next print. Step 9: Drum cleaning The cleaning blade scrapes off the leftover toner on the drum surface. The residual (waste) toner is collected in the waste toner container by the waste toner feed plate. Print cartridges The MFP has four different print cartridges, one for each color. However, they share the same structure, shown in Figure 5-25 Print cartridge on page 185. 184 Chapter 5 Theory of operation ENWW DRUM MOTOR DRIVE signal Cartridge data TONER LEVEL signal Toner level PCB LED DRIVE signal DEVELOPING ALIENATION signal DEVELOPING ALIENATION MOTOR CONTROL signal DC controller PCB Memory controller PCB Memory tag Drum motor M Photosensitive drum Developing alienation sensor SR11 M8 Developing alienation block Toner level sensor (light receiver) Toner level sensor (light emitter) Developing alienation motor Figure 5-25 Print cartridge The following are the physical components inside the print cartridge: ● Photosensitive drum ● Primary charging roller ● Developing cylinder ● Toner charging roller ● Stirrers ● Waste-toner transfer plate The photosensitive drum rotation drives the primary charging roller. All other components are driven by the drum motor. The developing disengaging motor drives the developing disengaging block, which causes the developing cylinder to engage with or disengage from the photosensitive drum. The DC controller uses an LED and a photo diode to monitor the level of toner inside the cartridge. It stores this information on a memory tag that is built into each cartridge. ENWW Image formation system 185 Memory tag The memory tag is a nonvolatile memory that is built into the print cartridge. It stores information about the amount of toner in the cartridge and estimates the remaining life. Figure 5-26 Memory tag on page 186 illustrates how the memory tag operates. Memory tag contact Memory tag Memory data DC controller PCB Memory controller PCB Cartridge Figure 5-26 Memory tag The DC controller reads information from the memory tag whenever the MFP is turned on, whenever the top cover is closed, and whenever it receives a read command from the formatter. The DC controller writes information to the memory tag at specified times during a print operation, whenever it receives a write command from the formatter, and after print completion. If the DC controller is unable to either read to or write from the memory tag four times in a row, the DC controller alerts the formatter of a memory tag abnormality. Cartridge presence detection The MFP detects the presence of print cartridges when the power is turned on or the door is closed. There are two procedures to the cartridge presence detection: ● Memory tag detection ● Photosensitive drum detection Memory tag detection The DC controller reads the data in the memory tag and determines the cartridge presence. If the reading fails, the DC controller goes to the next procedure, photosensitive drum detection. Photosensitive drum detection The DC controller measures the torque of the photosensitive drum. The DC controller stops the drum motor after driving it for the prescribed period of time. If the motor stops rotating within the specified period after the stoppage command is sent, the DC controller detects the cartridge presence based on the large load torque. If it takes more than the prescribed period of time for the motor to stop, the DC controller detects the cartridge absence based on the small load torque. When the DC controller detects the cartridge absence, it stops the engine and notifies the formatter. Figure 5-27 Photosensitive drum detection on page 187 illustrates the drum detection procedure. 186 Chapter 5 Theory of operation ENWW Motor rotation (rpm) Motor rotation (rpm) Predetermined time Motor stop time Time (t) Motor ON Motor OFF Specified time (T) Time (t) Motor ON < Cartridge presence > Motor OFF Specified time (T) < Cartridge absence > Figure 5-27 Photosensitive drum detection Developing cylinder disengaging control The developing cylinder is engaged or disengaged when the DC controller drives the developing alienation motor. When the developing motor rotates clockwise by a command from the DC controller during power on, printing operation stopped, cleaning cartridges, and monochrome print, the developing alienation cam rotates. Accordingly, the rear bottom of the cartridge is raised and the developing cylinder is disengaged from the photosensitive drum with a principle of leverage. The developing alienation sensor (SR11) detects the position of the developing alienation block. NOTE Only the developing cylinders in the color cartridges (C, Y, M) are disengaged in monochrome print, and all of the developing cylinders in any other case. If the cam stays at its home position for the prescribed period of time or longer during the developing cylinder disengagement operation, or it does not return to the home position within the prescribed period of time after alienation is completed, the DC controller detects the developing alienation motor abnormality, stops the printer engine, and notifies the formatter of the developing alienation motor abnormality. ETB (electrostatic transfer/transport belt) The ETB feeds the media through the MFP and helps transfer toner onto the media. Figure 5-28 ETB on page 188 illustrates the ETB. ENWW Image formation system 187 ETB MOTOR CONTROL signal DC controller PCB ETB M7 ETB motor ETB feed roller Photosensitive drums Transfer roller Attraction roller ETB engaged roller Figure 5-28 ETB The following are the components of the ETB: ● ETB belt ● ETB feed roller ● ETB engaged roller ● Attraction roller ● Transfer roller The ETB motor drives the ETB feed roller, causing the belt to rotate. All other rollers are driven by the belt rotation. During the printing operation, the picked up media is conveyed between the ETB and the photosensitive drum. Simultaneously the toner image is transferred onto the media. The ETB is also 188 Chapter 5 Theory of operation ENWW used for the color misregistration and image stabilization control. The pattern image for the color misregistration or image density determination is transferred onto the ETB. The ETB also controls the following: ● Transfer roller (Y, C, M) engagement/disengagement detection ● Transfer roller alienation ● ETB cleaning Transfer roller (Y, C, M) engagement/disengagement detection When the power is turned on, the DC controller applies biases to the transfers roller for yellow and black, and detects the value of current flown through the ETB according to the current return signals. The DC controller obtains information on the transfer roller (Y, M, C) engagement and disengagement. Accordingly, the DC controller executes the transfer roller engage or disengage control depending on the situation and engages the transfer rollers (Y, M, C). Transfer roller engagement/disengagement control This control disengages the transfer rollers (Y, M, C) from the photosensitive drums so that only black toner is transferred onto the ETB during monochrome printing. The ETB motor (M7) performs this control by driving the ETB alienation solenoid (SL3) while the motor is rotating according to a command from the DC controller. The following is the operational sequence of the transfer roller engagement/disengagement control. 1. The transfer roller engaging/disengaging cam inside the ETB holds up the transfer roller holder that contains the Y, M, and C transfer rollers. This brings the ETB into contact with the photosensitive drums. 2. When a monochrome print starts, the DC controller turns on the ETB alienation solenoid (SL3) to rotate the transfer roller engaging/disengaging cam. 3. The rotation of the transfer roller engaging/disengaging cam pushes the Y, M, and C transfer rollers down, disengaging the ETB from the photosensitive drums. When allowing the ETB to engage back with the photosensitive drums, the DC controller turns on the ETB alienation solenoid (SL3) again. The transfer roller engaging/disengaging cam rotates and pushes the transfer roller holder. Accordingly, the transfer rollers push the ETB into contact with the photosensitive drums. ENWW Image formation system 189 ETB MOTOR DRIVE signal ETB ALIENATION SOLENOID DRIVE signal DC controller PCB Bk cartridge SL3 M7 Transfer roller engaging cam M cartridge C cartridge Y cartridge Transfer roller holder Transfer roller < Transfer roller engaged > < Transfer roller disengaged > Figure 5-29 Transfer roller engagement/disengagement control NOTE The Y, M, and C photosensitive drums opposite the transfer rollers stop rotating when the rollers are disengaged. Calibration and cleaning The MFP automatically calibrates and cleans itself at various times to maintain the best print quality. You can also force the MFP to calibrate by selecting QUICK CALIBRATE NOW or CALIBRATE NOW from the PRINT QUALITY menu. For information about calibrating the MFP, see Table 5-4 Calibration timing and duration on page 191 or Table 5-5 Cleaning timing and duration on page 191 for more information. While the MFP is calibrating or cleaning, it pauses printing. For most calibrations and cleaning, the MFP does not interrupt a print job, but waits for the job to complete before calibrating or cleaning. Table 5-4 Calibration timing and duration on page 191 shows when the MFP calibrates, the duration of the calibration, and the type of calibration that occurs. Table 5-5 Cleaning timing and duration on page 191 shows when the MFP cleans and the duration of the cleaning. The sections that follow discuss calibration and cleaning in more detail. 190 Chapter 5 Theory of operation ENWW Table 5-4 Calibration timing and duration Calibration occurrence Duration Type of calibration When you turn the MFP on. 75 seconds for calibration, but because of other initialization activities, the MFP takes a total of 2 minutes to be ready for printing DMAX, DHALF When you install one or more print cartridges that have not previously been installed in the MFP. 150 seconds (2 minutes, 30 seconds) DMAX, DHALF, color-plane registration (CPR) When 50 pages have been printed since installing a print cartridge. The MFP will finish printing the current job before calibrating. 75 seconds DMAX, DHALF When 1,000 pages have printed since the last calibration. The MFP will finish printing the current job before calibrating. 75 seconds DMAX, DHALF When eight hours have passed since the last calibration, but not while the MFP is in Sleep mode. Typically, this calibration occurs during the first job or any control panel interaction after an overnight idle period. 75 seconds DMAX, DHALF When you request calibration from the control panel (QUICK CALIBRATE NOW and CALIBRATE NOW). 280 seconds (4 minutes, 40 seconds) DMAX, DHALF, CPR, drum phase Table 5-5 Cleaning timing and duration Cleaning occurrence Duration Type of cleaning When the MFP continuously prints (with no idle period or spin down) for 51 pages. either 5 seconds or 21 seconds primary and toner charging rollers At intervals of 90 and 140 pages. The MFP will finish printing the current job before cleaning. 16 seconds (5 seconds is the most common) ETB ETB cleaning During this step, all toner particles that remain on the ETB are returned to the photosensitive drums in each print cartridge. Figure 5-30 ETB cleaning on page 192 illustrates this step. This control is performed by the DC controller under the following conditions: ENWW ● The power is turned on ● During operation of the color misregistration corrective control ● During operation of the image stabilization control ● The door is closed Image formation system 191 ● After completion in every prescribed number of printings ● During pickup operation specified by universal size Positive potential waste toner Negative potential waste toner Bk cartridge M cartridge C cartridge DC positive bias To primary charging roller Y cartridge DC negative bias DC negative bias DC negative bias Figure 5-30 ETB cleaning The DC controller applies negative bias to the photosensitive drum and both negative and positive biases to each of the four color transfer rollers. This brings a potential difference between the photosensitive drum and the ETB, so that both positive and negative charged residual toner on the ETB is returned to the photosensitive drum at once. The developing cylinder is disengaged from the photosensitive drum during the cleaning operation to prevent toner in the toner container from transferring onto the ETB. Color misregistration corrective control This control corrects a color misregistration caused by the variation inherent in the laser/scanner unit and each cartridge. The color misregistration corrective control corrects the horizontal scanning magnification, the horizontal scanning start position, and the vertical scanning start position. 192 Chapter 5 Theory of operation ENWW The DC controller controls the color misregistration unit under the following conditions: ● At power on or door close after cartridge replacement ● After job completion in every specified number of printings ● At a command from the formatter The following is the operational sequence of the color misregistration corrective control: 1. The DC controller forms two pattern images for color misregistration detection with four colors on the ETB when the color misregistration corrective control starts. The two pattern images are the same pattern, one formed on the left side and the other on the right side. 2. The DC controller measures the position of each pattern image and calculates the misregistration amount of each color by controlling the color misregistration unit. 3. The calculated misregistration information of each color is sent to the formatter. 4. The formatter controls each color’s video signals according to this information and optimizes the main-scanning start position, the main-scanning scale, and the sub-scanning start position. The color misregistration in sub-scanning direction is corrected at printer engine side by the DC controller controlling the speed of the scanner motor. NOTE Horizontal magnification is the size of the image in the horizontal direction. Every color has its own photosensitive drum in each cartridge in this MFP. The positions of each drum differ and the laser beam lengths vary because of the variations among the cartridges, so the horizontal scanning area depends on the color. This causes a color misregistration at the edge of image. Color misregistration detection In this MFP, the positions of each color’s misregistration pattern images formed on the ETB are detected to measure the misregistration amount. The DC controller controls the color misregistration unit during the foregoing color misregistration corrective control. The color misregistration unit is placed under the ETB and consists of two detection sensors, each one having a light emitter (LED) and a light receiver (PD). The following is the operational sequence of the color misregistration detection. 1. The DC controller allows the LED to emit light by sending the LED DRIVE signal when the color misregistration detection starts. 2. The ETB reflects the light from the LED and the PD in the color misregistration sensor receives the light. This reflected light intensity differs depending on whether the light is reflected from the area of toner. 3. The light receiver converts the received light intensity into voltage and sends it in the form of the color misregistration signal to the DC controller. 4. The DC controller detects the positions of the pattern images according to the timing of the color misregistration signal. Figure 5-31 Color misregistration detection on page 194 illustrates this process. ENWW Image formation system 193 ETB LED DRIVE signal Color misregistration pattern image COLOR MISREGISTRATION signal DC controller PCB Color misregistration sensor (R) Pattern image Color misregistration sensor (L) Light emitter (LED) COLOR MISREGISTRATION signal Light receiver (PD) Figure 5-31 Color misregistration detection The DC controller notifies the formatter of each error when the following errors are found during the color misregistration detection. The initial value is reset to the new color misregistration correction value whenever an error occurs. ● Color misregistration sensor abnormality warning: The light receiver does not receive light at all. ● Color misregistration measurement out of range warning: The measurement value is out of specified range. Image stabilization control This controls the variation of the image density caused by an environmental change or deterioration of the photosensitive drum, toner, etc. There are three types of image stabilization control. These controls operate when necessary. 194 ● Environmental change control. The environment condition sensor controls the bias according to the environment conditions. ● Image density control (D-max). The color misregistration sensor (PS12) calibrates the bias value when the image density is at max. ● Image halftone control (D-half). The color misregistration sensor (PS12) calibrates the halftone data in the formatter. Chapter 5 Theory of operation ENWW Figure 5-32 Image stabilization control Environmental change control This control calibrates each bias to obtain the best image possible according to environmental changes. The environmental sensor detects the temperature and the humidity. The sensor sends this information to the DC controller in the form of the temperature detection signal (TEMSNS) and the humidity detection signal (HUMSNS). The DC controller monitors the environmental conditions of the MFP based on these two signals. ENWW Image formation system 195 The DC controller controls the following biases to prevent image defects when it detects an environmental change: ● Developing bias ● Primary transfer bias ● Secondary transfer bias If the environment sensor detects a temperature of below -30ºC (22ºF) or over 80ºC (176ºF), the DC controller determines this is an "environment sensor abnormality" and sends an error message to the formatter. Image density calibration control (DMAX) This control stabilizes image density by calibrating the values of the developing bias whenever one of the following events occurs: ● The detected temperature of the sub thermistor is below 50ºC (122ºF) when the MFP is turned on. ● The door is closed after a print cartridge or ETB is replaced. ● A set number of pages is printed. ● The specified value of environmental conditions has changed since the last image density corrective control. ● The formatter sends an operation command. Image halftone calibration control (DHALF) This control measures halftone density output from the formatter and returns the measurements to the formatter so it can perform halftone calibration. Image density calibration must always be performed before image halftone calibration. Image halftone calibration control consists of three steps: 1. The DC controller forms density patterns on the photosensitive drum in each color using the optimum developing bias determined during image density calibration. 2. These density patterns are transferred to the ETB, and the color-registration detection unit measures the image density of these patterns. Image data is returned to the formatter. 3. The formatter uses the image data to perform a halftone calibration to obtain an ideal halftone image. Image density detection Each of the image stabilization controls uses the color registration unit at the top of the ETB to measure image density. The image density detection is performed by the DC controller, which controls the color misregistration unit during the D-half control. The color misregistration unit is placed under the ETB and consists of two detection sensors, each having one light emitter (LED) and one light receiver (PD). Figure 5-33 Image density detection on page 197 illustrates this process. 196 Chapter 5 Theory of operation ENWW The following is the operational sequence of the image density control: 1. The DC controller allows the LED to emit light by sending the LED drive signal. The image density detection control starts. 2. The density pattern images on the ETB reflect the light from the LED and the PD in the sensor receives the light. This reflected light intensity differs depending on the toner density. 3. The light receiver converts the received light intensity into voltage and sends it as a toner density signal to the DC controller. 4. The DC controller converts the toner density signal (analog) into a density value (digital) and stores it. The DC controller notifies the formatter of each error when the following errors are found during the image density detection. When it fails to detect image density, it zeros the density data and notifies the formatter. ● Image density sensor abnormality warning: detected ETB surface density is improper. ● Failed image density detection warning: detected density is improper. ETB LED DRIVE signal Color misregistration pattern image COLOR MISREGISTRATION signal DC controller PCB Color misregistration sensor (R) Color misregistration sensor (L) Light emitter (LED) Light receiver (PD) Figure 5-33 Image density detection ENWW Image formation system 197 Pickup/feed system The pickup/feed system consists of various feed rollers that pick up and feed media. This MFP has four pickup sources: the MP tray, tray 2, and the two trays of the 2 X 500-sheet paper feeder. The primary delivery source is the face-down tray. The IPTU and stapler/stacker or 3-bin mailbox can also be used for output. The multipurpose tray paper sensor (SR4) detects the media presence in the multipurpose tray, and the cassette paper sensor (SR9) detects the media presence in the cassette. The paper stack surface sensor (SR10) in the cassette monitors the pickup position of the media stack surface. When the SR10 detects that the pickup position lowers to a certain level, the DC controller lifts the lifting plate up to maintain the media stack surface at a specified height. Figure 5-34 Pickup/feed system (1 of 2) on page 199 illustrates this system. The media size in the cassette and presence of the cassette installed in the MFP are detected by the cassette paper size detection switch (CSIZE SW). The cassette paper size detection switch consists of three switches. The DC controller controls ten motors: pickup motor, ETB motor, four drum motors, fuser motor, fuser pressure release motor, reversing motor, and lifter motor. There are three solenoids: cassette pickup solenoid, MP tray pickup solenoid, and duplexing solenoid, for the pickup operation. There are five photo interrupters: top of page sensor, fuser paper sensor, paper loop sensor 1, paper loop sensor 2, and paper reversing sensor, on the paper transport path to detect media arrival and passage. If the media does not reach or pass these sensors within the specified period of time, the microcomputer (CPU) on the DC controller determines the paper jam and notifies the formatter. Figure 5-34 Pickup/feed system (1 of 2) on page 199 and Figure 5-35 Pickup/feed system (2 of 2) on page 201 illustrate this system. 198 Chapter 5 Theory of operation ENWW Figure 5-34 Pickup/feed system (1 of 2) ENWW Pickup/feed system 199 The pickup/feed system consists of the following motors and solenoids: 200 ● M1: Yellow (Y) drum motor ● M2: Cyan (C) drum motor ● M3: Magenta (M) drum motor ● M4: Black (K) drum motor ● M5: Fuser motor ● M6: Fuser pressure release motor ● M7: ETB motor ● M9: Pickup motor ● M10: Lifter motor ● M8001: Reversing motor ● SL1: Multipurpose tray pickup solenoid ● SL2: Cassette pickup solenoid ● SL8001: Duplexing solenoid Chapter 5 Theory of operation ENWW Figure 5-35 Pickup/feed system (2 of 2) The pickup/feed system consists of the following sensors and switches: ENWW ● SR1: Fuser paper sensor ● SR2: Delivery tray paper full sensor ● SR3: Fuser pressure release sensor ● SR4: Multipurpose tray paper sensor ● SR9: Cassette paper sensor ● SR10: Paper stack surface sensor Pickup/feed system 201 ● SR12: Top of page sensor ● SR13: Paper loop sensor 1 ● SR14: Paper loop sensor 2 ● SR8001: Paper reversing sensor ● Media sensor ● CNT0: Cassette paper size detection switch ● CNT1: Cassette paper size detection switch ● CNT2: Cassette paper size detection switch Figure 5-36 Pickup/feed system on page 202 illustrates the pickup/feed system, which can be divided into three units: ● Pickup/feed unit. From the point the media is picked from the tray until it reaches the fuser. ● Fuser/delivery unit. From the fuser to the face-down tray or other output device. ● Duplex feed unit. From the duplexing reverse inlet unit to the registration roller. Figure 5-36 Pickup/feed system 202 Chapter 5 Theory of operation ENWW Pickup/feed unit The pickup/feed block is structured with two blocks. One is the pickup block, which picks up media from the cassette or the multipurpose tray into the MFP one by one. The other one is the feed block, which feeds the picked-up media to the fuser. The following sequence of events occurs: 1. The DC controller rotates the pickup motor (M9), drum motors (M1, M2, M3, M4), ETB motor (M7), and fuser motor (M5) after receiving a print command from the formatter. 2. The feed roller and the registration roller rotate as the pickup motor starts to rotate. The cassette separation roller also begins to rotate. However, the separation roller does not rotate. 3. Media is picked from the cassette. The cassette pickup solenoid (SL2) is turned on after a specified time after 'scanner ready'. This rotates the cassette pickup roller and cassette feed roller to pick up media in the cassette. Media is picked from the MP tray. The MP pickup solenoid (SL1) is turned on after a specified time after 'scanner ready'. This rotates the MP tray pickup roller to pick up media in the tray. 4. Any multiple-fed media is removed by the cassette paper separation roller (paper separation pad for the MP tray) and a single sheet is fed to the registration roller. 5. The skew of the media is corrected by the registration shutter. The media is then fed at its prescribed speed. The formatter specifies the feed speed depending on the media type. 6. Toner is transferred to the media on the ETB, and the media is fed to the fuser/delivery block. Cassette detection and cassette media size detection The MFP can sense whether a cassette is installed correctly, and it can sense the size of the media in the cassette. Paper-size detection switches at the back of the cassette send this information to the DC controller. The DC controller determines which size is loaded by reading various switches. See Table 5-6 Paper tray media size detection on page 203. Table 5-6 Paper tray media size detection Paper size Paper-size detection switch CNT0 CNT1 CNT2 A4 on off off B5 on on off A5 off on off Letter on off on Legal off on on Executive off off on Custom on on on No paper tray off off off Although the cassette determines the media size by reading the switches, the user could select a different size from what is loaded, creating an error in media-size detection. ENWW Pickup/feed system 203 The paper leading-edge sensor detects when the leading edge and the trailing edge of a sheet pass it. By measuring the time between the passing of the leading edge and trailing edge, the sensor can determine the actual size of the sheet. If this measured size differs from the size specified by the formatter or the switch combination, the DC controller determines a mismatch. The sheet is ejected from the MFP, and the MFP stops. Cassette pickup operation This MFP uses the pickup arm method for high-speed media pickup. The pickup arm presses the pickup roller down on the media stack to feed the media one by one. The pickup roller is attached to the pickup arm and it is normally held at the original position by the pickup arm. When the pickup solenoid (SL2) is turned on, the pickup cam rotates and lowers the pickup roller onto the media. The following is the operational sequence of the cassette pickup mechanism. 1. When the DC controller turns the cassette pickup solenoid (SL2) on during the cassette pickup operation, the driving force of the pickup motor (M9) causes the cassette pickup roller and the pickup cam to rotate. 2. As the pickup cam rotates, the pickup arm goes down and the rotating cassette pickup roller touches the media surface. The media in the cassette is fed into the MFP one sheet at a time. 3. The pickup cam rotation allows the pickup arm to go up and the cassette pickup roller disengages from the media surface. 4. The cassette pickup roller stops rotating. Figure 5-37 Cassette pickup on page 204 illustrates this process. PICK-UP MOTOR CONTROL signal DC controller PCB Pick-up motor Cassette pick-up solenoid SL2 M9 Pick-up arm Cassette pick-up roller Lifting plate Pick-up cam Figure 5-37 Cassette pickup Media lifting operation This operation maintains the position of the media stack surface at a specified height for a stable pickup operation. The DC controller rotates the lifter motor (M10) and raises the lifting plate on which 204 Chapter 5 Theory of operation ENWW the media stack is loaded. The DC controller monitors the cassette paper sensor (SR9) and the media stack surface sensor (SR10) when the MFP is turned on, the cassette is installed, and during the printing operation. The media lifting operation is divided into two procedures: ● Initial lift ● Lifting during printing Initial lift The initial lift begins when the cassette is installed in the MFP and the lifting plate remains in the bottom of the cassette. The DC controller continues driving the M10 until the SR10 detects media. The SR10 lifts the stack surface up to the pickup position under the following conditions: ● The SR9 and SR10 detect no media when the power is turned on. ● The SR10 detects no media when the cassette is installed. The DC controller stops this operation when the SR10 detects media before the SR9 detects media. Lift-up during printing The lifting during printing starts when the stack level reaches a specified level according to the pickup operation. The DC controller drives the M10 when the SR10 detects no media during the printing operation. The SR10 then lifts the stack surface up to the pickup position. Figure 5-38 Media lifting on page 206 illustrates this process. NOTE The paper lifting operation is also available for the 2 X 500-sheet paper feeders. The initial lift for the cassette and paper feeders does not occur at the same time because of the DC power supply limit. The operation starts from the bottom paper feeder and moves upwards. ENWW Pickup/feed system 205 Cassette pick-up roller SR10 Cassette feed roller SR9 LIFTER MOTOR DRIVE signal PAPER STACK SURFACE signal (CSTPS) CASSETTE PAPER signal (CSTPE) DC controller PCB Cassette separation roller Lifting plate M10 Lifter Cassette pick-up roller Pick-up position Pick-up position Figure 5-38 Media lifting Multiple-feed prevention This MFP uses the paper separation roller method to prevent multiple feeds. The cassette paper separation roller rotates in the same direction as the cassette feed roller. The paper separation roller is imparted with a rotational force, transmitted through the torque limiter. If a multiple feed occurs, the second paper is pushed back to the cassette and only one sheet is fed into the MFP. Normally, the cassette paper separation roller is imparted with a rotational force in the same direction to the cassette feed roller. However, since the paper separation roller touches the feed roller, driving torque from the feed roller brings the torque limiter functions. The torque limiter shuts the rotational force from the separation roller. The paper separation roller follows the rotational direction of the feed roller, in the opposite direction. When the paper is not multiple-fed, the driving force from the feed roller transmits through the single paper and allows the paper separation roller to rotate in the opposite direction. During a multi-feed, the rotational force of the cassette feed roller transmitted to the cassette paper separation roller becomes weak because of the low friction between the sheets. The torque limiter does not function and the paper separation roller rotates in the direction of the drive gear, causing 206 Chapter 5 Theory of operation ENWW the multiple-fed media to be separated and pushed back to the cassette. Figure 5-39 Media lifting on page 207 illustrates this process. Cassette feed roller Cassette pick-up roller Driving force transmitted from cassette feed roller Paper Cassette separation roller Driving force transmitted from the pick-up motor through the torque limiter Normally Multiple-feed Figure 5-39 Media lifting Skew correction The skew correction mechanism compensates for the skew of feeding media. This MFP uses the registration shutter method to avoid decreasing throughput. ENWW 1. When the media is fed to the registration roller, the leading edge of the media hits the registration shutter to compensate for the skew feeding. 2. The media is warped as the feed roller keeps pushing the media with the condition that the media hit the registration shutter. 3. The stiffness of the media being warped lifts up the registration shutter and the media goes through the shutter. The skew-feed is corrected without decreasing throughput. Pickup/feed system 207 Figure 5-40 Skew correction on page 208 illustrates this process. Registration shutter 1) Fro nt sid eo fp rin ter Front side of printer Registration shutter Pa p er Paper 2) 3) Figure 5-40 Skew correction Media detection This MFP detects the media types to select the optimum print mode automatically. The DC controller controls the media sensor during the printing operation for this detection. The media sensor contains a light emitter (LED) and a light receiver. The light from the emitter is reflected off the media surface or transmitted through the media. Each light is received at the light receiver. NOTE The light receiver can detect even a slight difference in the light intensity because the high-density pixels are integrated in a very small area. The DC controller turns the media sensor on when the picked-up media passes through the registration roller. Then it detects the roughness of the media surface, transmitted light intensity, and thickness according to the patterns (luminance distribution within specified area) of the detected light 208 Chapter 5 Theory of operation ENWW by the receiver. Accordingly, the DC controller identifies the media type: either plain paper, thin paper, thick paper, gloss paper, gloss film, or overhead transparency, and notifies the formatter. Figure 5-41 Media detection on page 209 illustrates this process. DC controller PCB Media sensor Light receiver LED Lens Media Media LED Figure 5-41 Media detection The DC controller switches the media feeding speed according to the detected media type when the detected media type does not match the selected print mode. If the DC controller fails to communicate with the media sensor during the media detection, it detects a media sensor failure and outputs a media sensor abnormality warning to the formatter. Feed speed control The type of media in the paper path dictates the speed at which it is fed. The DC controller can change the feed speed according to type of media. Table 5-7 Paper size detection switch settings on page 209 shows the relationship between media type and feed speed. Table 5-7 Paper size detection switch settings ENWW Print mode Media type Feed speed Normal Plain paper Normal speed Normal gloss Plain paper 1/2 speed Rough Rough paper 1/2 speed Pickup/feed system 209 Table 5-7 Paper size detection switch settings (continued) Print mode Media type Feed speed Thin Plain paper Normal speed Thin rough Rough paper 1/2 speed Envelope Envelope 1/2 speed Label Label 1/2 speed Thick 1 Thick card/postcard 1/2 speed Thick 2 Thick paper 1/3 speed Gloss 1 Gloss paper 1/2 speed Gloss 2 and 3 Gloss paper 1/3 speed Overhead transparency OHT film 1/3 speed Gloss film Gloss film 1/3 speed Automatic Plain paper, thin paper, thick paper, gloss paper, gloss film, overhead transparency N/A The DC controller performs the following controls depending on the specified print mode. ● OHT mode. If plain paper, other than OHT is detected, the DC controller determines a media misprint. The DC controller lets the printing operation continue under the OHT mode only when it detects the OHT. The same applies to the following sheets in a continuous printing. When the DC controller outputs the wrong media, it notifies the formatter, cuts off the secondary transfer bias, delivers the media, and then stops the printer engine. ● Automatic mode. When automatic mode is selected, the MFP starts the printing operation in the normal mode. If plain paper, thin paper, thick paper, gloss paper, gloss film, or OHT is detected, the DC controller switches the print mode to the appropriate mode and executes the printing operation. In continuous printing, the print mode will not change from the one selected for the first sheet. However, if the DC controller detects media different from the first page, it outputs a media misprint. ● All other print modes. If media other than OHT is detected, the DC controller continues the printing operation with the selected print mode. It outputs a media misprint only when it detects OHT. The same applies to the following sheets in the continuous printing. Fusing and delivery block The fuser/delivery unit is structured with two blocks. One is the fuser block that fuses toner on the media. The other is the delivery block, which delivers the fused media to the face-down tray or output device. The following is the operational sequence of the fuser/delivery unit. 210 1. The media with toner transferred on the ETB is fed to the fuser. 2. The paper warp is adjusted with the fuser motor speed control. The feeding speed differs between the ETB and the fuser, as different motors are used to drive them. This control keeps the media with a specified warp to prevent image defects and media transport defects. Chapter 5 Theory of operation ENWW 3. The fusing sleeve and the fusing pressure roller fuse the toner onto the media. The media is then delivered from the fuser. 4. The image fusing media sensor (SR1) detects the media delivered from the fuser, and then delivers the media to the face-down tray or other output device. NOTE If the face-down tray is full of media, the delivery tray paper-full sensor (SR2) detects that it is full. The DC controller determines the face-down tray media is full, notifies the formatter, delivers the media currently printing from the MFP, and stops the printer engine. When the stack of media on the face-down tray is removed, the SR2 detects the media absence and the printing operation resumes. Loop control The media is delivered from the ETB to the fusing pressure roller maintaining the specified warp for the media type, to prevent image and media transport defects. The feeding speed of the fusing pressure roller and the ETB are not exactly the same. The following problems might occur when the media is fed into the fuser. ● If the rotational speed of the fusing pressure roller is slower than that of the ETB, the media warp increases and an image defect or media crease might occur. ● If the rotational speed of the fusing pressure roller is faster than that of the ETB, the media warp decreases and a color misregistration in the sub-scanning direction occurs as the fusing pressure roller pulls the media. To resolve these issues, two sensors are used depending on the media type specified by the formatter. The sensors bifurcate the warp amount for thick paper and thin paper. The DC controller monitors the paper loop sensor 1 (SR13) and the paper loop sensor 2 (SR14) to maintain the paper warp at specified amount by changing the rotational speed of the fusing pressure roller. Figure 5-42 Loop control on page 212 illustrates this process. ENWW Pickup/feed system 211 Figure 5-42 Loop control Fusing pressure release mechanism This mechanism automatically releases the fusing pressure to improve media removal and prevent fusing pressure roller deformation. The DC controller rotates the cam driven by the fuser pressure release motor (M6) at the prescribed timing. The lifting plate is pushed down and the fusing pressure roller is released. The fusing pressure is released under the following conditions: ● When a paper jam occurs ● When the power is turned off ● When Sleep mode is ON/OFF Figure 5-43 Fusing pressure release on page 213 illustrates this process. 212 Chapter 5 Theory of operation ENWW Figure 5-43 Fusing pressure release Duplex feed unit This MFP is equipped with an integrated duplexing unit. The duplexing reverse/duplexing feed unit is structured into two blocks. One is the duplexing reverse block, that reverses paper in preparation for duplex printing. The second is the duplexing feed block, which delivers the reversed paper to the registration roller. ENWW Pickup/feed system 213 Duplexing unit Figure 5-44 Duplex feed unit The duplexing driver PCB controls the duplexing unit. An 8-bit microcomputer in the duplexing driver PCB controls the sequences of the duplexing unit and serial communication with the DC controller. The DC controller sends a command to the duplexing driver PCB at the necessary time. The duplexing driver PCB drives each load, such as motors and solenoids, depending on these commands. The duplexing driver PCB relays the status information of the duplexing unit to the DC controller. The MFP supplies +24VDC to the duplexing unit. The +3.3VDC is generated by +24V DC in the duplexing driver PCB, which works for the component devices such as sensors and ICs. Figure 5-45 Duplexing driver PCB signal flow on page 214 shows the signal flow in the duplexing driver PCB. DC controller PCB Duplexing driver PCB Paper reversing sensor +24V SL Duplexing solenoid M Reversing motor Duplexing unit fan Figure 5-45 Duplexing driver PCB signal flow Duplexing reverse/duplexing feed operation The media fed to the duplexing unit goes to the opposite direction and proceeds hitting along the right plate by the oblique roller. This corrects the paper skew and the media is fed into the MFP. The operational sequence of the duplexing feed is described in Figure 5-46 Duplexing feed on page 215. 214 Chapter 5 Theory of operation ENWW Figure 5-46 Duplexing feed ENWW 1. Media that has been printed on one side passes through the fuser. 2. The DC controller sends the reversing command to the duplexing driver at the specified time after the top of page sensor (SR12) detects the leading edge of paper. The prescribed time is when the media arrives at the fuser. Pickup/feed system 215 3. When the duplexing driver receives the reversing command, it turns on the duplexing solenoid (SL8001) to move the duplexing deflector. The duplexing driver also rotates the reversing motor (M8001) clockwise to feed the media to the duplexing unit. 4. The DC controller sends the duplexing pickup command to the duplexing driver after the prescribed time from when the fuser paper sensor (SR1) detected the trailing edge of paper. The prescribed time is when the media passes through the duplexing deflector. 5. The duplexing driver rotates the reversing motor (M8001) counter clockwise (CCW) to reverse the media and feed it to the duplexing feed unit when it receives the duplexing pickup command. 6. The media is fed while hitting its edge to the right guide by the oblique roller in the duplexing feed unit. Consequently, the paper skew is corrected and the starting position of the image in main-scanning is determined. Paper Oblique rollers Right guide Figure 5-47 Paper skew correction 7. The paper skew is again corrected by the registration shutter. Then the media is printed on the other side and fed to the face-down tray or other output device. The MFP can use the following three duplexing modes depending on the paper size and the print mode. The formatter specifies each duplexing print operation. However, it cannot specify the operation other than the printable size (LTR, legal, executive, A4, B5-JIS) and the print mode (normal, thick paper, thin paper, gloss paper, gloss film) for the duplexing print. 1. Single sheet mode. Duplexing of one sheet at a time (all paper sizes). 2. Dual sheet mode. Duplexing of two sheets moving at once (all paper sizes print except legal). 3. Alternating complex mode. Duplexing of three sheets moving at once (all paper sizes print except legal). Jam detection The MFP uses the following sensors to detect the presence of media and to check whether media is being fed correctly or has jammed: 216 ● Top-of-page sensor (SR12) ● Fuser paper sensor (SR1) Chapter 5 Theory of operation ENWW ● Delivery tray paper-full sensor (SR2) ● Reversing paper sensor (SR8001) The microprocessor on the DC controller checks for jams by timing the media as it moves past these sensors. If the media does not pass the sensor in a specific period of time, the transport process is stopped (the motors are turned off and the rollers no longer rotate) and a jam message displays on the product control panel display. Pickup delay jam If the top-of-page sensor (SR12) does not detect the leading edge of the media within a specific period of time after the media is picked up, the microprocessor on the DC controller PCB determines that a pickup jam has occurred. NOTE The MFP attempts to pick up the media several times before determining that a pickup jam exists. The number of pickup attempts depends on the source (for example, four attempts occur if tray 1 is the source). The transport process stops and a 13.%1$2:02X.%2$1:X%3$1:X FUSER JAM message displays on the product control panel display. For more information about jam messages, see Resolving control panel messages on page 488. Pickup stationary jam If the top-of-page sensor (SR12) continues to detect the leading edge of the media after a specific period of time has elapsed, the microprocessor on the DC controller PCB determines that a pickup stationary jam has occurred. The transport process stops and a 13.%1$2:02X.%2$1:X%3$1:X FUSER JAM message displays on the product control panel display. For more information about jam messages, see Resolving control panel messages on page 488. Delivery delay jam If the fuser paper sensor (SR1) does not detect the leading edge of the media within a specific period of time after the top-of-page sensor detects the media, the microprocessor on the DC controller PCB determines that a delivery delay jam has occurred. The transport process stops and a 13.%1$2:02X.%2$1:X%3$1:X FUSER JAM message displays on the product control panel display. For more information about jam messages, see Resolving control panel messages on page 488. Door open jam If the upper right cover, ETB cover, tray 1, IPTU door, or the 2 x 500-sheet paper deck door is opened during printing, the microprocessor on the DC controller PCB determines that a door open jam has occurred. The transport process stops and a 13.%1$2:02X.%2$1:X%3$1:X FUSER JAM message appears on the product control panel display. For more information about jam messages, see Resolving control panel messages on page 488. ENWW Pickup/feed system 217 Residual paper jam If the fuser paper sensor (SR1) detects paper during the WAIT or INTR period, or if the top-of-page sensor or fuser paper sensor detect paper during the automatic delivery period, the microprocessor on the DC controller PCB determines that a residual paper jam has occurred. The transport process stops and a 13.%1$2:02X.%2$1:X%3$1:X FUSER JAM message displays on the product control panel display. For more information about jam messages, see Resolving control panel messages on page 488. Reversing unit jam 1 If the paper reversing sensor (SR8001) does not detect the leading edge of the media within a specified period after the duplexing driver receives a reversing command from the MFP, the microprocessor on the DC controller PCB determines that a reversing unit jam 1 has occurred. The transport process stops and a 13.%1$2:02X.%2$1:X%3$1:X FUSER JAM message displays on the product control panel display. For more information about jam messages, see Resolving control panel messages on page 488. Reversing unit jam 2 If the paper reversing sensor (SR8001) continues to detect media for a specified period after it initially detects the media, the microprocessor on the DC controller PCB determines that a reversing unit jam 2 has occurred. The transport process stops and a 13.%1$2:02X.%2$1:X%3$1:X FUSER JAM message appears on the product control panel display. For more information about jam messages, see Resolving control panel messages on page 488. Duplexing pickup unit jam 1 If the top-of-page sensor (SR12) fails to detect the leading edge of media within the specified period after the duplexing driver receives a duplexing pickup command from the MFP, the microprocessor on the DC controller PCB determines that a duplexing pickup unit jam 1 has occurred. The transport process stops and a 13.%1$2:02X.%2$1:X%3$1:X FUSER JAM message displays on the product control panel display. For more information about jam messages, see Resolving control panel messages on page 488. Automatic delivery function Any residual paper within the MFP is automatically delivered when the power is turned on or when printing starts. If the top-of-page sensor (SR12) detects paper during the WAIT period, the DC controller PCB detects that residual paper is present, notifies to the formatter, and stops printing. The controller drives the motors and delivers the residual paper to the MFP when it receives an automatic delivery command from the formatter. 218 Chapter 5 Theory of operation ENWW Scanner system The scanner system adds copying and sending functions to the standard MFP printing function. The scanner assembly consists of an automatic document feeder (ADF) and a flatbed scanner glass surface. Original documents that are fed through the ADF are delivered to the ADF output bin, which is underneath the ADF input tray. Printed copies are delivered to the output device that is attached to the print engine. The scanner unit has built-in duplexing capability for scanning two-sided documents. Figure 5-48 ADF mechanical structure on page 219 shows a cross-section of the ADF. Figure 5-48 ADF mechanical structure Electrical system The scanner assembly electrical system consists of the following components: ● Charged coupled device (CCD) PCB ● Inverter PCB ● Scanner PCB ● ADF PCB ● ADF LED PCB The scanner assembly is connected to the print engine formatter through a flat, flexible cable. Figure 5-49 Scanner assembly electrical structure on page 220 shows the scanner assembly electrical structure. ENWW Scanner system 219 Figure 5-49 Scanner assembly electrical structure Motors and fans The scanner assembly has five motors and two fans. Three of the motors are stepping motors, which drive the components inside the scanner assembly. The remaining two motors are DC motors, which drive the two fans. 220 Name Purpose Carriage motor Rotation Failure detection Drives the carriage unit Stepping motor Varies No Feed motor Drives the pickup, separation, and registration rollers Stepping motor Varies No Read motor Drives the feed and delivery rollers Stepping motor Counterclockwise No Chapter 5 Theory of operation Type ENWW Name Purpose Type Rotation Failure detection Flatbed fan Cools the scanner lamp and the CCD DC motor Clockwise Yes ADF fan Cools the motors DC motor Clockwise Yes Optical assembly The optical assembly contains the scan carriage and the scanner glass. The scan carriage contains the lamp, five mirrors, a lens, and the CCD. Figure 5-50 Scan carriage components The scanner lamp illuminates a small strip of the document (called the raster line). The mirrors direct the light through the lens to the CCD. The CCD senses and records the light, creating an analog representation of the raster line. If the ADF is being used, the document then advances in the ADF to the next raster line. If the flatbed is being used, the carriage advances to the next raster line. This advancing and collection process continues to the end of the sheet. The image data is collected on the scanner controller PCB, where it is processed and sent to the formatter. ENWW Scanner system 221 Figure 5-51 Scan carriage movement ADF feed system Pages from the original document enter the ADF from the ADF input tray. A separation roller and separation pad work together to separate the top sheet from the stack. The page passes through a set of registration rollers and two sets of feed rollers that advance the page. A set of delivery rollers delivers the page to the ADF output bin. A bin-full sensor detects when the ADF output bin is full, and stops the feed mechanism until the bin is emptied. 222 Chapter 5 Theory of operation ENWW Figure 5-52 ADF paper path and sensors ADF jam detection When the sensors inside the ADF detect a jam, the feed and read motors immediately stop and send a signal to the scanner controller PCB, which notifies the formatter. An ADF Paper Jam message displays on the product control panel display. To clear a jam, open the jam access cover and remove the media. If no sensors detect media after the jam access cover is closed, the jam message is cleared from the product control panel display. Residual media jam During the initialization sequence or after the ADF jam cover has been opened and closed, the registration sensor, read sensor, and exit sensor are checked for residual media jams. If a sensor detects the presence of media, the scanner controller PCB detects a residual media jam. ADF pickup jam If the leading edge of the media did not reach the registration sensor within a specific period of time, the scanner controller PCB determines that an ADF pickup jam has occurred. ADF jam Jams can occur in three places inside the ADF: at the registration sensor, read sensor, and exit sensor. ENWW Scanner system 223 Registration sensor jam If the registration sensor does not detect the trailing edge of the media after the leading edge reaches the scan ready position, the scanner controller PCB determines that an ADF paper jam has occurred. Also, when the scanner duplexer is being used, if the registration sensor does not detect the leading edge of the media after a specific period of time after media enters the duplexer, the scanner controller PCB determines that a jam has occurred. Read sensor jam If the read sensor does not detect the leading edge of the media within a specific period of time, or if the read sensor does not detect the trailing edge of the media within a specific period of time after it detects the leading edge, the scanner controller PCB determines that a jam has occurred. Exit sensor jam If the exit sensor does not detect the leading edge of the media within a specific period of time after the leading edge reaches the read sensor, or if the exit sensor does not detect the trailing edge of the media within a specific period of time after the read sensor detects the trailing edge, the scanner controller PCB determines that a jam has occurred. ADF cover-open jam If the ADF jam access cover is opened while media is feeding through the ADF, a jam occurs. ADF open jam If the ADF is opened while media is feeding through the ADF, a jam occurs. 224 Chapter 5 Theory of operation ENWW 2 X 500-sheet paper feeder The MFP includes a 500-sheet paper tray (tray 2) and a larger paper deck that contains two 500sheet feeders (trays 3 and 4). The paper path is shown below. Figure 5-53 2 X 500-sheet feeder paper path The paper feeder driver PCB controls the 2 X 500-sheet feeder operation sequences. The microprocessor in the paper feeder driver controls the 2 X 500-sheet feeder sequences and the communication with the DC controller PCB. The paper feeder driver drives the solenoid in response to the pickup command. The paper feeder driver also reports the paper feeder status to the DC controller PCB. The MFP delivers a charge of +24 V to the paper feeder, which then generates +3.3 V for the integrated circuits. ENWW 2 X 500-sheet paper feeder 225 Figure 5-54 2 X 500-sheet feeder I/O block diagram Pickup and feed operations The paper pickup and feeding processes for the 2 X 500-sheet feeder are identical to the processes used for tray 2. See Figure 5-54 2 X 500-sheet feeder I/O block diagram on page 226. The Figure 5-55 2 X 500-sheet feeder pickup and feed diagram on page 227 identifies the components of the 2 X 500-sheet feeder. 226 Chapter 5 Theory of operation ENWW Figure 5-55 2 X 500-sheet feeder pickup and feed diagram ENWW 1. The DC controller receives a print command from the formatter and sends a pickup command to the paper feeder driver. 2. The paper feeder driver rotates the pickup motor (M8101) in the paper feeder, and the feed roller and the paper feeder separation roller start to rotate. 3. The DC controller sends the paper feeder pickup start command to the paper deck driver PCB after the scanner is ready. 4. The paper deck driver PCB then rotates the paper deck pickup motor (M8201) clockwise to rotate the paper deck feed roller. 5. The paper deck driver PCB turns on the paper feeder pickup solenoids (SL8201 and SL8202) to rotate the paper deck pickup roller and the paper feeder feed roller. At the same time, the PCB lowers the paper feeder pickup roller. As the pickup roller lowers, it contacts the media surface and media in the cassette is fed into the MFP. 6. The separation roller eliminates extra sheets, and a single piece of media enters the feed path. 7. If the paper stack level goes down to the specified level according to the pickup operation, the paper lifting operation is performed. 2 X 500-sheet paper feeder 227 NOTE Paper-size detection, multiple-feed prevention, and jam detection for the 2 X 500sheet feeder function in the same manner as the rest of the MFP. NOTE Paper lifting operation for the 2 X 500-sheet feeder is the same as that of tray 2, except that the paper feeder driver PCB controls this operation instead of the DC controller. 2 X 500-sheet jam detection The paper feed sensor (SR8201) detects abnormal feed operation in the 500-sheet paper feeder. These jams can occur: ● Paper deck pickup delay jam: If the paper feed sensor (SR8201) does not detect the leading edge of the media within a specified period after the paper is picked up, the microprocessor on the DC controller PCB determines that a pickup jam has occurred. ● Paper deck pickup stationary jam: If the paper feed sensor (SR8201) continues to detect paper after a specific period of time has elapsed, the microprocessor on the DC controller PCB determines that a paper deck pickup stationary jam has occurred. For other jams, see Jam detection on page 216. 228 Chapter 5 Theory of operation ENWW Output devices This section describes the theory of operation for these components: ● IPTU ● 3-bin mailbox ● Stapler/stacker IPTU The IPTU (intermediate paper transfer unit) is installed at the face-down delivery area of the MFP. Its function is to transfer paper to the installed output device, such as the stapler/stacker and the 3-bin mailbox. The standard face-down tray should be removed when installing the IPTU. Paper flow is illustrated in Figure 5-56 IPTU paper path on page 229. To delivery options Figure 5-56 IPTU paper path The IPTU is controlled by the intermediate paper transfer driver PCB (IPTD PCB). The IPTD PCB controls the IPTU sequencing and communicates with the DC controller. The DC controller sends commands to the IPTD PCB at appropriate points in the printing process and the IPTD PCB drives motors in response to these commands. The IPTD PCB submits status information to the DC controller. The MFP supplies +24VDC to the IPTU. The +3.3V for IC is generated by +24V in the IPTD PCB. Figure 5-57 IPTU PCB flow on page 230 shows the signal flow in the IPTD PCB. ENWW Output devices 229 Intermediate paper transfer driver PCB DC controller PCB Top of page sensor Delivery sensor +24V SW Door open detection switch M Feed motor 1 M Feed motor 2 Figure 5-57 IPTU PCB flow IPTU transfer operation The IPTU delivers the fused paper to the output device in the operation shown in Figure 5-58 IPTU transfer operation on page 231. 230 Chapter 5 Theory of operation ENWW ;10-/ ;10-. A=> =7 >286 QJIMEK +>@<@D7, 7665 ;=A=? 5?9B6 QJIMEK . 7665 ;=A=? 5?9B6 QJIMEK / 56:9B6?C QJIMEK +>@<@D?, 9MRGPLGFJERG OEOGP RPEMQHGP FPJSGP >43 7GGF PNKKGP 7GGF PNKKGP 7GGF PNKKGP @?10-/ @?10-. Figure 5-58 IPTU transfer operation ENWW 1. The paper, which has completed the fusing operation, is transferred to the IPTU. 2. The DC controller sends the drive start command to the IPTD when the fusing paper sensor (SR1) detects the leading edge of the paper. 3. The IPTD turns feed motor 1 (M8301) and feed motor 2 (M8302) ON to rotate the feed rollers upon receiving the drive start command. 4. The feed rollers deliver the paper to the output device. Output devices 231 IPTU jam detection The IPTU is equipped with paper detection sensors to detect the presence of paper and to determine operational status: ● Top of page sensor (SR8301) ● Delivery sensor (SR8302) The CPU on the IPTD PCB determines a paper jam by checking whether paper is present at the sensors at the checking timing. The checking timing is stored in the memory of the CPU. If the CPU determines a jam, it stops the intermediate paper transfer operation and notifies the MFP of the jam. Pickup delay jam The CPU determines a pickup delay jam when the top-of-page sensor (SR8301) does not detect the paper within the specified period after the cassette pickup solenoid (SL2) or the MP tray pickup solenoid (SL1) is turned ON. Pickup stationary jam The CPU determines a pickup stationary jam when the top-of-page sensor (SR8301) does not detect the trailing edge of the paper within the specified period after the top-of-page sensor (SR8301) detects the leading edge. Delivery delay jam The CPU determines a delivery delay jam when the delivery sensor (SR8302) does not detect the leading edge of the paper within the specified period after the top-of-page sensor (SR8301) detects the trailing edge. Delivery stationary jam The CPU determines a delivery stationary jam when the delivery sensor (SR8302) does not detect the trailing edge of the paper within the specified period after the top-of-page sensor (SR8301) detects the trailing edge. 3-bin mailbox When the 3-bin mailbox (MBM) is installed, it receives printed media from the print engine and delivers it to one of its three bins. The 3-bin mailbox has the following components: ● One feed motor that drives the rollers ● Two solenoids that operate the inlet deflector and the bin deflector ● Six sensors that detect the presence of print media and the stack height in the output bins ● One switch that determines whether the 3-bin mailbox is attached to the MFP correctly ● One fan that cools components inside the 3-bin mailbox The 3-bin mailbox has three operating modes: stacker mode, mailbox mode, and function separator mode. The MBM driver PCB controls all functions in the 3-bin mailbox. To deliver media to the different bins, the inlet deflector and the bin deflector change position as required. 232 Chapter 5 Theory of operation ENWW Figure 5-59 3-bin mailbox operation ENWW Output devices 233 Stacker mode When configured for stacker mode, the 3-bin mailbox fills the bottom output bin (bin 3) first and then fills the next highest bin. Figure 5-60 Media flow when using the stacker mode Mailbox mode When configured for mailbox mode, the 3-bin mailbox stacks print media in each bin as determined by the print job specifications. For example, one user might have all jobs delivered to the bottom bin, and another user might have all jobs delivered to the top bin. Function separator mode When configured for function separator mode, the 3-bin mailbox delivers print media to each bin as specified by the job type. For example, all copy jobs might be delivered to the top bin, and all faxes might be delivered to the middle bin. 3-bin mailbox jam detection The 3-bin mailbox uses the inlet sensor (PS1501) to detect jams. The microprocessor on the MBM driver PCB determines a jam situation if the sensor indicates that media is present at an unexpected time or that media is not present at the expected time. The microprocessor on the MBM driver PCB notifies the formatter that a jam has occurred. When a jam is detected, the transport process stops and a 13.%1$2:02X.%2$1:X%3$1:X FUSER JAM message displays on the product control panel display. For more information about jam messages, see Resolving control panel messages on page 488. Feed delay jam If the inlet sensor (PS1501) does not detect the leading edge of the media within a specific time period after receiving a delivery notice command, the microprocessor on the MBM driver PCB determines that a feed delay jam has occurred. The time interval is longer for face-up delivery than for face-down delivery. 234 Chapter 5 Theory of operation ENWW Feed stationary jam If the inlet sensor (PS1501) does not detect the trailing edge of the media within a specific time period after it detects the leading edge, the microprocessor on the MBM driver PCB determines that a feed stationary jam has occurred. Residual media jam If the inlet sensor (PS1501) detects the presence of media during the initial WAIT period, the microprocessor on the MBM driver PCB determines that a residual media jam has occurred. Stapler/stacker When the stapler/stacker is installed, it receives print media from the print engine and delivers it to the stapler or stacks it in the output bin. The stapler/stacker has the following components: ● Four motors that operate the paddle, the jogger, the feed mechanism, and the stapler unit ● One clamp solenoid ● Nine sensors that detect the media position and guide positions ● One switch that detects when the stapler door is open The stapler/stacker has two operating modes: staple mode and stacker mode. The stapler/stacker driver PCB controls all functions in the stapler/stacker. ENWW Output devices 235 Figure 5-61 Stapler/stacker operation 236 Chapter 5 Theory of operation ENWW Staple mode When the print job specifications require stapling, the pages of the document are gathered inside the unit. A jogger aligns the pages horizontally, and a paddle aligns the pages vertically. When all pages of a job are gathered, a clamp compresses the stack and a staple is attached. After the document is stapled, the jogger guides spread apart to release the stack, and the stapled document falls into the stacker bin. Figure 5-62 Jogger operation (top view) Stacker mode The stacker mode collates multiple-page print jobs without stapling them. When the print job requires no stapling, the pages of the document are gathered inside the unit. A jogger aligns the pages horizontally, and a paddle aligns the pages vertically. When all pages of a job are gathered, the jogger guides spread apart, releasing the stack, and the document falls into the stacker bin without being stapled. Staple jam detection The stapler/stacker uses the inlet sensor (PS1301) and the delivery sensor (PS1302) to detect jams. The microprocessor on the stapler/stacker driver PCB determines a jam situation if the sensor indicates that paper is present at an unexpected time or that paper is not present at the expected time. The microprocessor on the stapler/stacker driver PCB notifies the formatter that a jam has occurred. When a jam is detected, the transport process stops and a 13.%1$2:02X.%2$1:X%3$1:X FUSER JAM message displays on the product control panel display. For more information about jam messages, see Resolving control panel messages on page 488. Feed delay jam If the inlet sensor (PS1301) does not detect the leading edge of the media within a specific time period after receiving a delivery notice command, the microprocessor on the MBM driver PCB determines that a feed delay jam has occurred. ENWW Output devices 237 Feed stationary jam If the inlet sensor (PS1301) does not detect the trailing edge of the media within a specific time period after it detects the leading edge, the microprocessor on the MBM driver PCB determines that a feed stationary jam has occurred. Delivery stationary jam If the delivery sensor (PS1302) does not detect the trailing edge of the media within a specific time period after the feed motor has begun rotating, the microprocessor on the MBM driver PCB determines that a delivery stationary jam has occurred. Residual media jam If the inlet sensor (PS1301) detects the presence of media during the initial WAIT period, the microprocessor on the MBM driver PCB determines that a residual media jam has occurred. Stapler unit The stapler unit holds the staple cartridge and the staple motor. The staple cartridge contains up to 10,000 staples. The stapler unit also has three sensors that detect the presence of staples and staple jams. 238 ● The staple home position sensor (PHOI1) detects when the stapler is in the correct position. If the stapler is in the incorrect position, the staple/stacker driver PCB notifies the formatter that a staple jam has occurred. ● The staple ready sensor (PHOI2) detects when the stapler is self-primed after a new staple cartridge is installed. If the sensor determines that the self-priming function was unsuccessful, the staple/stacker driver PCB notifies the formatter that a staple jam has occurred. ● The staple presence sensor (PHOI3) detects the number of staples in the staple cartridge. When the number of staples in the cartridge is 20 or fewer, the stapler/stacker driver PCB notifies the formatter. A STAPLER LOW ON STAPLES message displays on the product control panel display. Chapter 5 Theory of operation ENWW Figure 5-63 Stapler unit operation ENWW Output devices 239 240 Chapter 5 Theory of operation ENWW 6 Removal and replacement This chapter contains information about the following topics: ENWW ● Removal and replacement strategy ● User-replaceable parts ● Covers, doors, and external panels ● Main assembly (internal assemblies) ● Motors and fans ● PCBs ● Switches, contacts, and sensors ● ADF and scanner components ● ADF components ● 2 X 500-sheet paper input assembly components ● Intermediate paper transfer unit (IPTU) 241 Removal and replacement strategy This chapter describes how to remove, replace, and reassemble the major assemblies of the MFP. Replacement is generally the reverse of removal. Notes are provided to assist with any difficult replacement procedures. To identify the left side and right side of the MFP, face the product control panel. WARNING! Unplug the power cord from the power outlet (at the wall receptacle) before attempting to service the MFP. If you do not follow this warning, severe injury can result. Certain functional checks during troubleshooting might require power to be supplied to the MFP. However, all power should be turned off and the MFP should be unplugged when you remove any MFP assemblies or components. Never operate or service the MFP when the protective cover is removed from the laser/scanner assembly. The reflected beams, although invisible, can damage your eyes. CAUTION The MFP contains components that are sensitive to electrostatic discharge (ESD). Always perform service work at an ESD-protected workstation. If an ESD-protected workstation is not available, discharge body static by grasping the MFP chassis before touching an ESD-sensitive component. Ground the MFP chassis before servicing the MFP. Required tools ● #2 Phillips screwdriver (shaft length of at least 152.4 mm (6 inches) and a shaft diameter of no more than 6.25 mm (0.25 inches) ● Short #2 Phillips screwdriver (shaft length of 76 mm (3 inches)) ● Right-angle #2 Phillips screwdriver ● Small flat-blade screwdriver ● Stubby Phillips screwdriver (shaft length of 38 mm (1.5 inches) ● Needle-nose pliers ● ESD mat (if available; see the preceding ESD caution) ● Penlight (optional) ● Clear tape (optional) CAUTION A posidrive screwdriver can damage screw heads on the MFP. Use a #2 Phillips screwdriver. 242 Chapter 6 Removal and replacement ENWW Before performing service ● If possible, print a menu map and configuration page. See Information pages on page 640. ● Remove all of the accessories and print media, the print cartridges, and tray 2 from the MFP. ● Unplug the power cord from the power outlet at the wall receptacle. ● Perform the work at an ESD-protected workstation, if one is available. If an ESD-protected workstation is not available, discharge body static by grasping the MFP chassis before touching an ESD-sensitive component. Ground the MFP chassis before servicing the MFP. Removal and replacement sequencing Use the following tree diagram to determine the prerequisite steps needed for specific removal and replacement procedures. ENWW Removal and replacement strategy 243 Figure 6-1 Removal and replacement sequencing tree diagram 244 Chapter 6 Removal and replacement ENWW After completing service ● Reinstall the print cartridges. CAUTION Do not transport the MFP while the print cartridges are installed. ENWW ● Reconnect all cables to the MFP. ● Replace all of the accessories and load the media. ● Print a configuration page and verify that the latest firmware is installed on the MFP. Removal and replacement strategy 245 Screws used in the MFP The following table describes the screws that are used in the MFP and provides guidelines to help determine where each type of screw is used. The screws can vary in length depending on the thickness of the material that is being fastened. Always note where each type of screw is located and replace each one in its original location. NOTE When you are disassembling the MFP, place the screws into the chassis holes from which they were removed. This prevents their loss, and ensures that the correct type and length of screw for each location is used when the MFP is reassembled. Table 6-1 Common fasteners used in this MFP Drawing and description Purpose This screw is used to fasten metal to metal when good electrical contact is needed. This screw also provides high resistance to loosening. Phillips-head machine screw with captive star washer This screw is used to fasten sheet metal or plastic to plastic frames (the deep, coarsely spaced threads provide an increased holding capability while decreasing the possibility of stripping the target hole). NOTE To install a self-tapping screw, first turn it counterclockwise to align it with the existing thread pattern, and then carefully turn it clockwise to tighten it. You will feel resistance and hear the screw click when it engages the existing threads in the hole. Do not overtighten the screw. If a self-tapping screw-hole becomes stripped, repair the screwhole or replace the affected assembly. Phillips-head screw with self-tapping threads This screw is used to fasten sheet metal parts to the sheet metal chassis. It spans large clearance holes and distributes the load by increasing the bearing surface. Phillips washer-head machine screw with a broad, flat washer attached to the screw head Screw measurement guide 246 Chapter 6 Removal and replacement ENWW User-replaceable parts The procedures in this section describe the removal and replacement of the following userreplaceable parts: ENWW ● Print cartridges ● Control panel overlays ● Control panel ● Intermediate paper transfer unit (IPTU) ● Stapler/stacker ● Staple cartridge ● 3-bin mailbox ● ETB assembly, removing ● MP tray pickup assembly ● Trays 2, 3, and 4 ● ADF input tray ● ADF pickup and feed rollers ● ADF separation pad ● ADF delivery guide (clear mylar sheet) ● Face-down tray assembly ● Fuser ● Tray 2, 3, or 4 pickup and feed rollers ● MP tray pickup roller ● Tray 2 separation roller ● Tray 3 or 4 separation rollers ● Scanner filter cover and scanner filter ● ADF hinge flap ● Formatter board ● Hard drive ● DIMMs ● Flash memory card (firmware) ● Fax accessory User-replaceable parts 247 Print cartridges 1. Open the right lower cover. Figure 6-2 Remove the print cartridges (1 of 3) 248 Chapter 6 Removal and replacement ENWW 2. Open the ETB. Figure 6-3 Remove the print cartridges (2 of 3) 3. Grasp each print cartridge by the blue handles, and remove it from the MFP. Figure 6-4 Remove the print cartridges (3 of 3) ENWW User-replaceable parts 249 Control panel overlays Use a small, flat-blade screwdriver to release the two product control panel overlays (callout 1). Figure 6-5 Remove the control panel overlays Control panel 1. Remove the control panel overlays. See Control panel overlays on page 250. 2. Use a flat-blade screwdriver to remove the product control panel. Insert the blade of the screwdriver into the tabs (callout 1) and twist gently to release the top of the control panel. Lift the control panel upward to release it from the MFP. Figure 6-6 Remove the control panel (1 of 3) 250 Chapter 6 Removal and replacement ENWW 3. Disconnect one connector (callout 2). Figure 6-7 Remove the control panel (2 of 3) 4. Grasp the control panel surround and lift it toward you. Figure 6-8 Remove the control panel (3 of 3) ENWW User-replaceable parts 251 Intermediate paper transfer unit (IPTU) 1. Lift the handle on the IPTU. Figure 6-9 Remove the IPTU (1 of 3) 2. Slide the IPTU outward. Figure 6-10 Remove the IPTU (2 of 3) 252 Chapter 6 Removal and replacement ENWW 3. Lift the IPTU upward and remove it from the MFP. Figure 6-11 Remove the IPTU (3 of 3) Stapler/stacker 1. Press and hold the release button on the top of the stapler/stacker. Figure 6-12 Remove the stapler/stacker (1 of 5) ENWW User-replaceable parts 253 2. Pull the stapler/stacker outward. Figure 6-13 Remove the stapler/stacker (2 of 5) 3. Disconnect the connector (callout 1) from the MFP. Figure 6-14 Remove the stapler/stacker (3 of 5) 254 Chapter 6 Removal and replacement ENWW 4. Lift the stapler/stacker slightly and remove it from the MFP. Figure 6-15 Remove the stapler/stacker (4 of 5) 5. The IPTU remains in place. Figure 6-16 Remove the stapler/stacker (5 of 5) Staple cartridge 1. ENWW Press down the release button on the stapler/stacker and pull the assembly outward. See Stapler/stacker on page 253. User-replaceable parts 255 2. Open the staple cartridge cover. Figure 6-17 Replace the staple cartridge (1 of 3) 3. Grasp the green staple cartridge handle and pull the old staple cartridge upward. Figure 6-18 Replace the staple cartridge (2 of 3) 256 Chapter 6 Removal and replacement ENWW 4. Pull the old staple cartridge out of the stapler assembly. Insert the new staple cartridge into the stapler assembly and push down on the green handle until the assembly snaps into place. Close the staple cartridge cover, and slide the stapler/stacker into the MFP. Figure 6-19 Replace the staple cartridge (3 of 3) 3-bin mailbox 1. Slide the assembly outward. Figure 6-20 Remove the 3-bin mailbox (1 of 3) ENWW User-replaceable parts 257 2. Disconnect the cable (callout 1). Figure 6-21 Remove the 3-bin mailbox (2 of 3) 3. Lift the 3-bin mailbox, tilt it upward, and pull to remove it from the MFP. Figure 6-22 Remove the 3-bin mailbox (3 of 3) ETB assembly, removing 1. 258 Open the right lower cover. Chapter 6 Removal and replacement ENWW 2. Open the ETB assembly by pulling the green handle. Figure 6-23 Remove the ETB assembly (1 of 4) 3. Depress the blue tabs on the right and left sides of the ETB (callout 2), and then lift the ETB (callout 1) out of the MFP. Figure 6-24 Remove the ETB assembly (2 of 4) ENWW User-replaceable parts 259 4. Detail of right lever (callout 3). Figure 6-25 Remove the ETB assembly (3 of 4) — right lever 5. Detail of left lever (callout 4). Figure 6-26 Remove the ETB assembly (4 of 4) — left lever 260 Chapter 6 Removal and replacement ENWW MP tray pickup assembly 1. Open the MP tray pickup assembly. 2. Press the two metal tabs on either side to unlock the tray. Figure 6-27 Remove the MP tray pickup assembly (1 of 2) 3. Slide the assembly off the rails. Figure 6-28 Remove the MP tray pickup assembly (2 of 2) Trays 2, 3, and 4 ENWW 1. Open the tray until it stops. 2. Tilt the front of the tray up. The tray rails automatically retract to free the tray. User-replaceable parts 261 ADF input tray 1. Open the ADF top cover. Figure 6-29 Remove the ADF input tray (1 of 3) 2. Flex the pivot pin (near the control panel) away from the mounting hole in the ADF chassis. Figure 6-30 Remove the ADF input tray (2 of 3) 262 Chapter 6 Removal and replacement ENWW 3. Pull the tray away from the pivot pin at the right side of the input tray, and remove the ADF input tray. Figure 6-31 Remove the ADF input tray (3 of 3) Hint When reinstalling the ADF input tray, insert the rear pin first, as shown in the following photograph. Be sure that the pin goes under the black panel. ENWW User-replaceable parts 263 ADF pickup and feed rollers 1. Open the ADF top cover. Figure 6-32 Remove the ADF pickup and feed rollers (1 of 3) 2. Push down on the locking tab (callout 1), and rotate the top of the assembly away from the ADF. Figure 6-33 Remove the ADF pickup and feed rollers (2 of 3) 264 Chapter 6 Removal and replacement ENWW 3. Release the front (gear end) of the roller assembly drive shaft (callout 2), and slide (callout 3) the assembly toward the front of the MFP to remove it. Figure 6-34 Remove the ADF pickup and feed rollers (3 of 3) ENWW User-replaceable parts 265 ADF separation pad 1. Open the ADF top cover. Figure 6-35 Remove the ADF separation pad (1 of 4) 2. Locate the ADF separation pad (callout 1). Figure 6-36 Remove the ADF separation pad (2 of 4) 266 Chapter 6 Removal and replacement ENWW 3. Raise the separation pad frame assembly using the green lever, and push the bottom edge (white plastic) of the separation pad away from the frame. Figure 6-37 Remove the ADF separation pad (3 of 4) 4. Push the separation pad out of the frame. Figure 6-38 Remove the ADF separation pad (4 of 4) ENWW User-replaceable parts 267 ADF delivery guide (clear mylar sheet) NOTE Replacement ADF delivery guide mylar sheets are located in an envelope behind the white mylar sheet. 1. Open the ADF/scanner assembly and release the two tabs at the top and bottom of the ADF delivery guide cover. Figure 6-39 Remove the ADF delivery guide (1 of 3) 2. Carefully unhook the clear mylar sheet from the four tabs on the ADF delivery guide cover (callout 1), and then remove the mylar sheet. 1 Figure 6-40 Remove the ADF delivery guide (2 of 3) 268 Chapter 6 Removal and replacement ENWW 3. If it is difficult to replace the mylar strips, pull the ADF delivery guide cover hinges off the hinge pins (callout 2) to remove the cover. Figure 6-41 Remove the ADF delivery guide (3 of 3) 4. Reinstallation tip: The clear mylar sheet is keyed with a small notch at the top. Be sure to align the notch with the round pin that is on the holder. Figure 6-42 Reinstall the clear mylar sheet ENWW User-replaceable parts 269 Face-down tray assembly Loosen the two captive screws (callout 1) and remove the face-down tray (callout 2). Figure 6-43 Remove the face-down tray assembly 270 Chapter 6 Removal and replacement ENWW Fuser NOTE Do not attempt to disassemble the fuser sleeve assembly. This part cannot be serviced in the field. 1. Open the right top cover (callout 1) and the fuser cover (callout 2). Figure 6-44 Remove the fuser (1 of 2) 2. Gently lift the two purple handles (callout 3). Then pull the fuser (callout 4) out of the MFP. Figure 6-45 Remove the fuser (2 of 2) ENWW User-replaceable parts 271 Tray 2, 3, or 4 pickup and feed rollers 1. Remove the paper tray. See Trays 2, 3, and 4 on page 261. Figure 6-46 Remove the tray 2, 3, or 4 pickup and feed rollers (1 of 2) 2. Squeeze the tabs to release the pickup roller (left) and feed roller (right). Figure 6-47 Remove the tray 2, 3, or 4 pickup and feed rollers (2 of 2) 3. 272 Slide the rollers off the shaft. Chapter 6 Removal and replacement ENWW MP tray pickup roller 1. Remove the MP tray pickup assembly. See MP tray pickup assembly on page 261. 2. Slide the white tabs to the middle. Figure 6-48 Remove the MP tray pickup roller (1 of 3) 3. Rotate the front cover away from the tray. Figure 6-49 Remove the MP tray pickup roller (2 of 3) ENWW User-replaceable parts 273 4. Remove the pickup roller by pulling the tabs outward and lifting the roller from the shaft. Figure 6-50 Remove the MP tray pickup roller (3 of 3) Hint When reinstalling the MP tray pickup roller, insert the round tabs toward the front of the tray. Figure 6-51 Replace the MP tray pickup roller 274 Chapter 6 Removal and replacement ENWW Figure 6-52 Replace the tray cover Hint When reinstalling the tray front cover, insert the slots into the tabs, rotate the cover upward, and snap it into place. Tray 2 separation roller 1. Remove the MP tray pickup assembly. See MP tray pickup assembly on page 261. 2. Release the two locking tabs on the MP tray pickup assembly and open the tray 2 separation roller cover. Figure 6-53 Remove the tray 2 separation roller (1 of 3) ENWW User-replaceable parts 275 3. Remove the tray 2 separation roller by depressing the blue tab and removing it from the shaft. Replace the tray 2 separation roller. Figure 6-54 Remove the tray 2 separation roller (2 of 3) 4. Close the separation roller cover by sliding the tabs outward before closing the cover. Figure 6-55 Remove the tray 2 separation roller (3 of 3) 276 Chapter 6 Removal and replacement ENWW Tray 3 or 4 separation rollers 1. Open tray 3 or 4. 2. Open the lower jam access door. Figure 6-56 Remove the tray 3 or 4 separation rollers (1 of 2) 3. Remove the separation roller by depressing the blue tab and removing the roller from the shaft. Figure 6-57 Remove the tray 3 or 4 separation rollers (2 of 2) ENWW User-replaceable parts 277 Scanner filter cover and scanner filter 1. Using the thumb notch at the top of the filter cover plate, remove the scanner filter cover at the rear of the MFP. Figure 6-58 Remove the scanner filter (1 of 2) 2. Remove the filter. Figure 6-59 Remove the scanner filter (2 of 2) 3. Clean the filter and replace it in the frame. Snap the filter cover into place. NOTE The filter can be cleaned by tapping it against a hard surface, vacuuming, or rinsing with clean water. If it is rinsed, be sure it is completely dry before reinstalling it in the frame. 278 Chapter 6 Removal and replacement ENWW ADF hinge flap 1. Use a small, flat-blade screwdriver to release the six locking tabs along the top of the ADF hinge flap. Figure 6-60 Remove the ADF hinge flap 2. Pull the ADF hinge flap away from the MFP to remove it. NOTE To position the ADF hinge flap correctly when reinstalling it, insert the locator pins situated in the middle of the plastic mounting bracket into the first row of slots above the ADF hinge. ENWW User-replaceable parts 279 Formatter board 280 1. Locate the gray formatter pressure release tabs on the formatter board in the rear of the MFP. 2. Gently squeeze the tabs and pull them out of the formatter. Chapter 6 Removal and replacement ENWW 3. Gently pull on the black tabs at the top and bottom of the formatter board to pull the board from the MFP. Figure 6-61 Remove the formatter (1 of 2) 4. Place the formatter board on a clean, flat, grounded surface. Figure 6-62 Remove the formatter (2 of 2) ENWW User-replaceable parts 281 Hard drive WARNING! DELETE EDITORIAL NOTE The MFP contains components that are sensitive to electrostatic discharge (ESD). Always perform service work at an ESD-protected workstation. If an ESD-protected workstation is not available, discharge body static by grasping the MFP chassis before touching an ESD-sensitive component. Ground the MFP chassis before servicing the MFP. 282 1. DELETE STEP Locate the gray formatter pressure release tabs on the formatter board in the rear of the MFP. 2. DELETE STEP Gently squeeze the tabs and pull them out of the formatter. 3. Remove the formatter board from the MFP. See Formatter board on page 280. Chapter 6 Removal and replacement ENWW 4. Push the two black tabs toward each other and slide the hard drive toward the rear of the formatter. Figure 6-63 Remove the hard drive (1 of 2) 5. Disconnect the cable and remove the hard drive. Figure 6-64 Remove the hard drive (2 of 2) ENWW User-replaceable parts 283 DIMMs WARNING! The MFP contains components that are sensitive to electrostatic discharge (ESD). Always perform service work at an ESD-protected workstation. If an ESD-protected workstation is not available, discharge body static by grasping the MFP chassis before touching an ESD-sensitive component. Ground the MFP chassis before servicing the MFP. NOTE If possible, print a menu map and a configuration page. See Information pages on page 640. Use the information on the these pages to restore any user-set MFP configuration options after you install the replacement DIMMs. 1. Remove the formatter board from the MFP. See Formatter board on page 280. 2. To remove the DIMM on the rear of the formatter board, spread the latches on either side of the DIMM slot apart. Figure 6-65 Remove the DIMM (2 of 3) 3. Lift the DDR DIMM at an angle, and pull it out. Figure 6-66 Remove the DIMM (3 of 3) 284 Chapter 6 Removal and replacement ENWW 4. To remove the DIMM on the formatter board itself, spread the latches on either side of the DIMM slot apart. Lift the DIMM up at an angle, and pull it out. Figure 6-67 Remove the DIMM (4 of 5) 5. ENWW Holding the DIMM by the edges, align the notch on the DIMM with the bar in the DIMM slot at an angle and firmly press the DIMM into the slot until it is fully seated. When installed correctly, the metal contacts are not visible. User-replaceable parts 285 6. Push down on the DIMM until both latches engage the DIMM. NOTE If you have difficulty inserting the DIMM, make sure the notch on the bottom of the DIMM is aligned with the bar in the slot. If the DIMM still does not go in, make sure you are using the correct type of DIMM. 286 Chapter 6 Removal and replacement ENWW Flash memory card (firmware) WARNING! The MFP contains components that are sensitive to electrostatic discharge (ESD). Always perform service work at an ESD-protected workstation. If an ESD-protected workstation is not available, discharge body static by grasping the MFP chassis before touching an ESD-sensitive component. Ground the MFP chassis before servicing the MFP. 1. Remove the formatter board from the MFP. See Formatter board on page 280. Figure 6-68 Remove the flash memory card (1 of 2) 2. Grasp the flash memory card, and then pull it out of the formatter cage. NOTE When reinstalling the firmware flash memory card, it must be installed in the slot marked FIRMWARE SLOT. Figure 6-69 Remove the flash memory card (2 of 2) ENWW User-replaceable parts 287 Fax accessory WARNING! The MFP contains components that are sensitive to electrostatic discharge (ESD). Always perform service work at an ESD-protected workstation. If an ESD-protected workstation is not available, discharge body static by grasping the MFP chassis before touching an ESD-sensitive component. Ground the MFP chassis before servicing the MFP. Use this procedure to install or replace the analog fax accessory. 1. Turn off the MFP, and disconnect all cables. 2. Remove the formatter board from the MFP. See Formatter board on page 280. 3. If a fax accessory is in place, unhook the restraining strap and set it aside. Figure 6-70 Remove the fax accessory (1 of 5) 4. Grasp the card and pull upward to remove it from the formatter board. Figure 6-71 Remove the fax accessory (2 of 5) 5. 288 Remove the fax accessory from its antistatic pouch. Chapter 6 Removal and replacement ENWW 6. Push the fax accessory into place, and make sure that the fax accessory is securely connected to the formatter. Figure 6-72 Remove the fax accessory (3 of 5) 7. Reinstall the fax restraining strap. Figure 6-73 Remove the fax accessory (4 of 5) ENWW User-replaceable parts 289 8. Align the formatter board in the tracks at the top and bottom, and slide the board back into the MFP. Figure 6-74 Remove the fax accessory (5 of 5) 290 Chapter 6 Removal and replacement ENWW Covers, doors, and external panels The procedures in this section describe the removal and replacement of the following components: ● Face-down tray assembly ● Delivery cover assembly ● Rear cover assembly ● Left cover assembly ● Front cover assembly ● Tray 1 ● Right lower cover assembly ● Delivery upper cover assembly ● Right front inner lower cover assembly ● Left rear inner cover assembly ● Right front inner upper cover assembly ● Right rear inner cover assembly The covers, doors, and panels are located as shown in the figures below. Figure 6-75 Cover, door, and panel locations (1 of 2) ENWW Covers, doors, and external panels 291 Figure 6-76 Cover, door, and panel locations (2 of 2) 292 1 Front cover 2 Upper right cover 3 Right upper door 4 Right lower cover 5 Multipurpose tray 6 Multipurpose pickup unit 7 Rear cover 8 Delivery upper cover 9 Face-down tray assembly 10 Left cover Chapter 6 Removal and replacement ENWW Face-down tray assembly Loosen the two captive screws (callout 1) and remove the face-down tray (callout 2). Figure 6-77 Remove the face-down tray assembly Delivery cover assembly 1. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 2. Pinch the projection (callout 1) and slide the delivery cover assembly (callout 2) forward. Figure 6-78 Remove the delivery cover assembly ENWW Covers, doors, and external panels 293 Rear cover assembly 1. Remove the three screws (callout 1). Figure 6-79 Remove the rear cover assembly (1 of 4) 2. Unhook the three claws (callout 2). Figure 6-80 Remove the rear cover assembly (2 of 4) 294 Chapter 6 Removal and replacement ENWW 3. Unhook the claws (callout 3), and then remove the rear cover assembly (callout 4). Figure 6-81 Remove the rear cover assembly (3 of 4) Orientation view of rear of MFP with rear cover removed and side covers open. Figure 6-82 Remove the rear cover assembly (4 of 4) ENWW Covers, doors, and external panels 295 Left cover assembly 1. Remove the rear cover assembly. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 3. Remove the two screws (callout 1). 4. Unhook the claw (callout 2), and remove the left cover assembly (callout 3). Figure 6-83 Remove the left cover 296 Chapter 6 Removal and replacement ENWW Front cover assembly 1. Remove the following assemblies. ● Rear cover assembly. See Rear cover assembly on page 294. ● Face-down tray assembly. See Face-down tray assembly on page 293. ● Left cover assembly. See Left cover assembly on page 296. ● Control panel. See Control panel on page 250. 2. Open the right upper and lower covers. 3. Remove the three screws (callout 1). Figure 6-84 Remove the front cover (1 of 5) ENWW Covers, doors, and external panels 297 4. Remove one screw (callout 2) and unhook the two claws (callout 3) from the right side of the MFP. Figure 6-85 Remove the front cover (2 of 5) 5. Unhook the two claws (callout 4) on the left side of the MFP. Figure 6-86 Remove the front cover (3 of 5) 298 Chapter 6 Removal and replacement ENWW 6. Unhook the claw by inserting the blade of a small screwdriver into the hole (callout 5) and pushing to the right. Unhook the second claw (callout 6) and remove the cover (callout 7). Figure 6-87 Remove the front cover (4 of 5) Detail of claw (callout 5). Figure 6-88 Remove the front cover (5 of 5) ENWW Covers, doors, and external panels 299 Tray 1 1. Remove the MP tray pickup assembly. See MP tray pickup assembly on page 261. 2. Push the slip rails (callout 1) back into the MFP. Figure 6-89 Remove tray 1 (1 of 7) 3. Open tray 1. 4. Stretch the left and right sides of the tray guide (callout 2) outward to unhook the two bosses (callout 3). Figure 6-90 Remove tray 1 (2 of 7) 300 Chapter 6 Removal and replacement ENWW 5. Lift the MP tray (callout 4) upward slightly and slide the tray back into the MFP while holding the MP tray guide (callout 5). Figure 6-91 Remove tray 1 (3 of 7) 6. Warp the link arm (callout 6) outward to unhook the left boss (callout 7). Figure 6-92 Remove tray 1 (4 of 7) ENWW Covers, doors, and external panels 301 7. Lift the MP tray (callout 8) upward slightly and slide the tray back into the MFP while holding the MP tray guide (callout 9). Figure 6-93 Remove tray 1 (5 of 7) 8. Warp the link arm (callout 10) outward to unhook the right boss (callout 11). Figure 6-94 Remove tray 1 (6 of 7) 302 Chapter 6 Removal and replacement ENWW 9. Pinch and release the two tabs (callout 12) on the end of each retaining strap to release the strap ends. Figure 6-95 Remove tray 1 (7 of 7) 10. Lift up the tray slightly and push the hinges inward to unhook them from the bosses (callout 13). Right lower cover assembly 1. Remove tray 1. See Tray 1 on page 300. 2. Open the lower right cover (callout 1). Unhook the three claws (callout 2), and then remove the cable cover (callout 3). Figure 6-96 Remove the right lower cover assembly (1 of 5) ENWW Covers, doors, and external panels 303 3. Disconnect the connector (callout 4) and remove the cable (callout 5) from the cable guide (callout 6). Figure 6-97 Remove the right lower cover assembly (2 of 5) 4. Open the shaft holder (callout 7) on the right side and rotate it counterclockwise to release the arm (callout 8). NOTE The arm is spring-loaded. Figure 6-98 Remove the right lower cover assembly (3 of 5) 304 Chapter 6 Removal and replacement ENWW 5. Open the shaft holder (callout 9) on the left side and rotate it clockwise to remove the arm (callout 10). Figure 6-99 Remove the right lower cover assembly (4 of 5) 6. Pull the right lower cover (callout 11) out of the MFP toward you. Figure 6-100 Remove the right lower cover assembly (5 of 5) ENWW Covers, doors, and external panels 305 Delivery upper cover assembly 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the left cover. See Left cover assembly on page 296. 3. Remove the front cover. See Front cover assembly on page 297. 4. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 5. Remove the delivery cover assembly. See Delivery cover assembly on page 293. 6. Remove the two screws (callout 1) and the delivery upper cover (callout 2). Figure 6-101 Remove the delivery upper cover assembly 306 Chapter 6 Removal and replacement ENWW Right front inner lower cover assembly 1. Remove the front cover. See Front cover assembly on page 297. 2. Remove the two black screws (callout 1) and the right front inner lower cover (callout 2). Figure 6-102 Remove the right front lower inner cover Left rear inner cover assembly ENWW 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the left cover. See Left cover assembly on page 296. 3. Remove the front cover. See Front cover assembly on page 297. 4. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 5. Remove the delivery cover assembly. See Delivery cover assembly on page 293. Covers, doors, and external panels 307 6. Remove the two black screws (callout 1) and the left rear inner cover (callout 2). Figure 6-103 Remove the left rear inner cover NOTE Unclip the tab at the front below the control panel. Right front inner upper cover assembly 308 1. Remove the front cover assembly. See Front cover assembly on page 297. 2. Remove the right front inner lower cover assembly. See Right front inner lower cover assembly on page 307. 3. Open the right upper door. Chapter 6 Removal and replacement ENWW 4. Unhook the claw (callout 1) and release the door link (callout 2). Figure 6-104 Remove the right front inner cover assembly (1 of 3) 5. Unhook the arm and push it back toward the MFP. Figure 6-105 Remove the right front inner cover assembly (2 of 3) ENWW Covers, doors, and external panels 309 6. Remove the two screws (callout 3). Then lift up the right front inner upper cover (callout 4) and shift it gently to remove it. Figure 6-106 Remove the right front inner cover assembly (3 of 3) Right rear inner cover assembly 1. Remove the rear cover assembly. See Rear cover assembly on page 294. 2. Open the right upper door. 3. Remove the right lower cover assembly. See Right lower cover assembly on page 303. 4. Unhook the claw (callout 1) and release the door link (callout 2). Figure 6-107 Remove the right rear inner cover assembly (1 of 4) 310 Chapter 6 Removal and replacement ENWW 5. Push the link arm (callout 3) backwards by pressing the tabs (callout 4). Figure 6-108 Remove the right rear inner cover assembly (2 of 4) 6. Remove the three screws (callout 5). Figure 6-109 Remove the right rear inner cover assembly (3 of 4) ENWW Covers, doors, and external panels 311 7. Push the right rear inner cover assembly from the back (callout 6) and then remove the right rear inner cover (callout 7). Figure 6-110 Remove the right rear inner cover assembly (4 of 4) 312 Chapter 6 Removal and replacement ENWW Main assembly (internal assemblies) The figures below identify the names and locations of the MFP main assemblies. Figure 6-111 Locations of main assemblies (1 of 3) ENWW Main assembly (internal assemblies) 313 Figure 6-112 Locations of main assemblies (2 of 3) 314 Chapter 6 Removal and replacement ENWW Figure 6-113 Locations of main assemblies (3 of 3) ENWW 1 Fuser 2 ETB 3 Laser/scanner assembly 4 Fuser drive assembly 5 Paper feed assembly 6 Duplexing assembly 7 Main drive assembly 8 MP tray pickup assembly 9 Lifter drive assembly 10 Developing alienation drive assembly 11 Delivery assembly Main assembly (internal assemblies) 315 The procedures in this section describe the removal and replacement of the following components: ● Paper feed assembly ● Pickup drive assembly ● Lifter drive assembly ● Disengaging drive assembly ● Main drive assembly ● Rail holder assembly ● Rail guide assembly ● Formatter case assembly ● Laser/scanner components ● Duplexing assembly ● Delivery assembly ● Fuser drive assembly Paper feed assembly NOTE Do not disassemble the paper feed assembly (callout 1). It contains an integral media sensor (callout 2) that is adjusted at the factory. It cannot be adjusted in the field. Figure 6-114 Paper feed assembly sensor 316 1. Open the right lower cover. See Right lower cover assembly on page 454. 2. Remove the print cartridges. 3. Remove the ETB. See ETB assembly, removing on page 258. Chapter 6 Removal and replacement ENWW 4. Unhook the two claws (callout 3), and then remove the cable cover (callout 4). Figure 6-115 Remove the paper feed assembly (1 of 6) 5. Detail of cable cover front claw 1 of 2 (callout 3). Figure 6-116 Remove the paper feed assembly (2 of 6) ENWW Main assembly (internal assemblies) 317 6. Detail of cable cover rear claw (callout 3). Figure 6-117 Remove the paper feed assembly (3 of 6) 7. Disconnect the three connectors (callout 5). Figure 6-118 Remove the paper feed assembly (4 of 6) 318 Chapter 6 Removal and replacement ENWW 8. Remove the two screws (callout 6), and then remove the paper feed assembly (callout 7). Figure 6-119 Remove the paper feed assembly (5 of 6) 9. The paper feed assembly contains a media sensor that is calibrated at the factory. When replacing the paper feed assembly, you must enter the new media sensor value into the MFP control panel. The media sensor value is located on the label attached to the paper feed assembly (callout 8). After replacing the paper feed assembly, turn on the MFP, press Menu, scroll to and touch Service. Enter the service password and touch OK. Scroll to and touch MEDIA SENSOR VALUE, enter the new value shown on the label, and touch OK. Figure 6-120 Remove the paper feed assembly (6 of 6) ENWW Main assembly (internal assemblies) 319 Pickup drive assembly 1. Remove the rear cover assembly. See Rear cover assembly on page 294. 2. Disconnect the two connectors (callout 1) and remove the cable (callout 2) from the cable guides (callout 3). Figure 6-121 Remove the pickup drive assembly (1 of 2) 3. Remove the three screws (callout 4) and unhook the cable from the cable stay (callout 5). Then remove the pickup drive assembly (callout 6). Figure 6-122 Remove the pickup drive assembly (2 of 2) 320 Chapter 6 Removal and replacement ENWW Lifter drive assembly 1. Remove the paper trays. 2. Remove the rear cover assembly. See Rear cover assembly on page 294. 3. Remove two screws (callout 1). Remove the spring (callout 2) and disconnect the connector (callout 3). Figure 6-123 Remove the lifter drive assembly (1 of 3) 4. Remove the paper tray rear bracket, which is located inside the paper tray. Figure 6-124 Remove the lifter drive assembly (2 of 3) ENWW Main assembly (internal assemblies) 321 5. Remove one screw (callout 4) and remove the lifter drive bracket (callout 5) and the lifter drive assembly (callout 6). Figure 6-125 Remove the lifter drive assembly (3 of 3) 322 Chapter 6 Removal and replacement ENWW Disengaging drive assembly 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the developing disengaging motor. See Developing disengaging motor on page 369. 3. Remove the cable (callout 1) from the cable guides (callout 2). Figure 6-126 Remove the disengaging drive assembly (1 of 3) ENWW Main assembly (internal assemblies) 323 4. Remove four screws (callout 3). Tilt the developing alienation drive assembly (callout 4) and the cable (callout 5) forward together. Figure 6-127 Remove the disengaging drive assembly (2 of 3) 5. Disconnect the connector (callout 6) from the developing alienation drive assembly (callout 7). Figure 6-128 Remove the disengaging drive assembly (3 of 3) 324 Chapter 6 Removal and replacement ENWW Main drive assembly 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the sub power supply fan. See Sub power supply fan on page 374. 3. Remove the sub power supply PCB. See Sub power supply PCB on page 401. 4. Remove the power supply fan. See Power supply fan on page 371. 5. Open the right lower door. 6. Remove the print cartridges. See Print cartridges on page 248. 7. Remove the ETB. See ETB assembly, removing on page 258. 8. Using a small flat-blade screwdriver, unhook the two claws (callout 1), and then remove the cartridge lower guide assembly (callout 2) by pulling it forward. Figure 6-129 Remove the main drive assembly (1 of 9) ENWW Main assembly (internal assemblies) 325 9. Using a small flat-blade screwdriver, unhook the two claws (callout 3), and then remove the cartridge upper guide assembly (callout 4) by pulling it forward. Figure 6-130 Remove the main drive assembly (2 of 9) CAUTION Be careful when reassembling the upper and lower cartridge guides. They are very similar in appearance. If they are not assembled correctly, the ETB will not position correctly. The cartridge upper guide assembly (callout 5) has two projections (callout 6). The cartridge lower guide assembly (callout 7) has one projection (callout 8). Figure 6-131 Remove the main drive assembly (3 of 9) 326 Chapter 6 Removal and replacement ENWW 10. Remove the eight gears (callout 9). Figure 6-132 Remove the main drive assembly (4 of 9) 11. Remove the four bushings (callout 10). Figure 6-133 Remove the main drive assembly (5 of 9) 12. Remove the disengaging drive assembly. See Disengaging drive assembly on page 323. 13. Remove the four drum motors (Y/C/M/K). See Drum motors on page 362. ENWW Main assembly (internal assemblies) 327 14. Remove the two screws (callout 11) and the plate (callout 12). Remove the cable (callout 13) from the cable guides (callout 14) and disconnect one connector (callout 15). Figure 6-134 Remove the main drive assembly (6 of 9) 15. Remove the five screws (callout 16), and then remove the main drive assembly (callout 17). Note that the uppermost screw is recessed. Figure 6-135 Remove the main drive assembly (7 of 9) NOTE Remove only the screws indicated in the figure. Do not remove any other screws. 328 Chapter 6 Removal and replacement ENWW 16. Disconnect eight connectors (callout 18) (two connectors per gear). Figure 6-136 Remove the main drive assembly (8 of 9) 17. Remove the main wiring cable harness from the cable guide. Figure 6-137 Remove the main drive assembly (9 of 9) The following are seven reinstallation tips for the main drive assembly. ENWW Main assembly (internal assemblies) 329 Reinstallation tips 1. When connecting or disconnecting the inside connectors of the sensors, be careful not to dislodge the sensors. 2. When reconnecting the cable, start at the K (black) cartridge and route from there. 3. Make sure that the developing clutch gears (callout 1) are aligned with the arrow on the metal sheet. Figure 6-138 Reinstallation tips (1 of 5) 330 Chapter 6 Removal and replacement ENWW 4. Align the four positioning dent marks (callout 2) of the developing clutch gears (callout 3) and the developing alienation gear (callout 4). Figure 6-139 Reinstallation tips (2 of 5) NOTE Make sure to adjust all four gears the same way. 5. Make sure that the cartridge interlock rod is in the up position (callout 5). This guide is located just above and to the right of the ETB guide. Figure 6-140 Reinstallation tips (3 of 5) ENWW Main assembly (internal assemblies) 331 6. Make sure to rotate the white gears as shown (callout 6) before placing the main drive assembly back into position. Figure 6-141 Reinstallation tips (4 of 5) 332 Chapter 6 Removal and replacement ENWW 7. Make sure to align the four positioning marks (callout 7) of all developing alienation gears (callout 8) with the marks (callout 9) on the printer. NOTE There is a little dimple on the right side of the bigger hole (callout 7). This needs to match up with the arrow in callout 9. Figure 6-142 Reinstallation tips (5 of 5) CAUTION Be sure to reinstall the disengaging drive assembly before putting the gears and the cartridge guides back together inside the printer. Rail holder assembly ENWW 1. Remove the rear cover assembly. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 293. Main assembly (internal assemblies) 333 3. Remove the left cover assembly. See Left cover assembly on page 296. 4. Disconnect the two connectors (callout 1). Remove one screw (callout 2) and the fan duct (callout 3). Figure 6-143 Remove the rail holder assembly (1 of 3) 5. Remove the five screws (callout 4). Figure 6-144 Remove the rail holder assembly (2 of 3) 334 Chapter 6 Removal and replacement ENWW 6. Remove the four screws (callout 5) and the rail holder assembly (callout 6). Figure 6-145 Remove the rail holder assembly (3 of 3) Rail guide assembly 1. Remove the rail holder assembly. See Rail holder assembly on page 333. 2. Remove the two screws (callout 1), and then remove the front guide cover (callout 2). Figure 6-146 Remove the rail guide assembly (1 of 7) 3. ENWW Remove the left rear inner cover assembly. See Left rear inner cover assembly on page 307. Main assembly (internal assemblies) 335 4. Remove the two screws (callout 3), and then remove the rear guide cover (callout 4). Figure 6-147 Remove the rail guide assembly (2 of 7) 5. Remove the four screws (callout 5), and then remove the center guide cover (callout 6). Figure 6-148 Remove the rail guide assembly (3 of 7) 336 Chapter 6 Removal and replacement ENWW 6. Unhook the two claws (callout 7), and then remove the connector cover (callout 8). Figure 6-149 Remove the rail guide assembly (4 of 7) Figure 6-150 Remove the rail guide assembly, connector cover claw detail (5 of 7) ENWW Main assembly (internal assemblies) 337 7. Disconnect the connector (callout 9). Figure 6-151 Remove the rail guide assembly (6 of 7) 8. Remove the four screws (callout 10), and then remove the rail guide assembly (callout 11). Figure 6-152 Remove the rail guide assembly (7 of 7) Formatter case assembly 338 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 3. Remove the left cover. See Left cover assembly on page 296. 4. Remove the rail guide assembly. See Rail guide assembly on page 335. 5. Remove the low-voltage power supply PCB. See Low-voltage power supply PCB on page 395. Chapter 6 Removal and replacement ENWW 6. Remove the delivery fan. See Delivery fan on page 376. 7. Disconnect the purple connector (callout 3) from the fan, and remove the cable from the cable guide (callout 4). Figure 6-153 Remove the formatter case (2 of 10) 8. Remove the test print pin (callout 5) from the fan holder (callout 6) by pushing it to the left. Figure 6-154 Remove the formatter case (3 of 10) ENWW Main assembly (internal assemblies) 339 9. Remove the two screws (callout 7), and then remove the fan holder (callout 8) and the cartridge fan (callout 9) together. 7 8 9 Figure 6-155 Remove the formatter case (4 of 10) 10. Disconnect the upper flat cable (callout 10) and remove one screw (callout 11). Figure 6-156 Remove the formatter case (5 of 10) 340 Chapter 6 Removal and replacement ENWW 11. Unhook the five tabs (callout 12) in the order shown to release the shield cover. Two tabs are located on the underside of the shield cover. Figure 6-157 Remove the formatter case (6 of 10) 12. Remove the cable (callout 13) from the cable guide (callout 14). Figure 6-158 Remove the formatter case (7 of 10) 13. Remove the formatter. See Formatter board on page 280. ENWW Main assembly (internal assemblies) 341 14. Remove the connector (callout 15) and then unhook the cables (callout 16) from the cable guides (callout 17). Figure 6-159 Remove the formatter case (8 of 10) 15. Remove the cables (callout 18) from the cable guide (callout 19). Remove the two screws (callout 20). Figure 6-160 Remove the formatter case (9 of 10) 342 Chapter 6 Removal and replacement ENWW 16. Remove the four screws (callout 21), and then remove the formatter case assembly (callout 22). Figure 6-161 Remove the formatter case (10 of 10) Laser/scanner components NOTE Before removing the laser/scanner assembly, remove the screws on the four corners (callout 1) that join the MFP and the 2 X 500 sheet paper deck. Otherwise, the frame might become twisted, which could distort the flatness of the laser mounting. Replace the screws after the laser/scanner assembly has been replaced. ENWW Main assembly (internal assemblies) 343 Figure 6-162 Remove screws at corners of MFP 344 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 3. Remove the left cover. See Left cover assembly on page 296. 4. Remove the front cover. See Front cover assembly on page 297. 5. Remove the delivery fan. See Delivery fan on page 376. 6. Remove the cartridge fan. See Cartridge fan on page 373. 7. Remove the DC controller PCB. See DC controller PCB on page 384. Chapter 6 Removal and replacement ENWW 8. Remove all cables from the cable guides. Remove two screws (callout 2) and the formatter plate (callout 3). Figure 6-163 Remove laser/scanner components (1 of 12) 9. Remove the springs (callout 4). Figure 6-164 Remove the laser/scanner components (2 of 12) ENWW Main assembly (internal assemblies) 345 10. Remove the four screws (callout 5), and then remove the rear plate assembly (callout 6). Figure 6-165 Remove the laser/scanner components (3 of 12) 11. Remove the cable (callout 7) from the cable guide (callout 8). Figure 6-166 Remove the laser/scanner components (4 of 12) 346 Chapter 6 Removal and replacement ENWW 12. Remove one screw (callout 9). Figure 6-167 Remove the laser/scanner components (5 of 12) 13. Push the knob (callout 10) in and to the right. Then remove the scanner holder assembly (callout 11) by pushing it from the side. Figure 6-168 Remove the laser/scanner components (6 of 12) ENWW Main assembly (internal assemblies) 347 14. Pull out the laser/scanner retaining arm (callout 12). Figure 6-169 Remove the laser/scanner components (7 of 12) 15. Remove the recessed screw (callout 13). Figure 6-170 Remove the laser/scanner components (8 of 12) 348 Chapter 6 Removal and replacement ENWW 16. Push the knob (callout 14) in and to the left and remove the rear scanner holder assembly (callout 15) by sliding if toward the front (callouts 16 and 17). Figure 6-171 Remove the laser/scanner components (9 of 12) Figure 6-172 Remove the laser/scanner components (10 of 12) ENWW Main assembly (internal assemblies) 349 17. Unhook the laser/scanner assemblies from the white retaining strip (callout 18). Figure 6-173 Remove the laser/scanner components (11 of 12) 18. Remove the laser/scanner assemblies (callout 19) by lifting and sliding them to the left and rotating them outward. Figure 6-174 Remove laser/scanner components (12 of 12) 350 Chapter 6 Removal and replacement ENWW Duplexing assembly 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 3. Remove the left cover. See Left cover assembly on page 296. 4. Remove the front cover. See Front cover assembly on page 297. 5. Remove the delivery upper cover. See Delivery upper cover assembly on page 306. 6. Remove the left rear inner cover. See Left rear inner cover assembly on page 307. 7. Open the duplexing door (callout 1). Figure 6-175 Remove the duplexing assembly (1 of 5) ENWW Main assembly (internal assemblies) 351 8. Slide the right and left duplexing locks (callout 2) backward. Figure 6-176 Remove the duplexing assembly (2 of 5) 9. Detail of left duplexing lock. Figure 6-177 Remove the duplexing assembly (3 of 5) 352 Chapter 6 Removal and replacement ENWW 10. Detail of right duplexing lock. Figure 6-178 Remove the duplexing assembly (4 of 5) 11. From the left side of the MFP, lift up the duplexer. Disconnect the connector (callout 3) while supporting the duplexing assembly (callout 4). 12. Remove the duplexing assembly (callout 4). Figure 6-179 Remove the duplexing assembly (5 of 5) Delivery assembly ENWW 1. Remove the rail guide assembly. See Rail guide assembly on page 335. 2. Remove the right front inner upper cover assembly. See Right front inner upper cover assembly on page 308. 3. Remove the right rear inner cover assembly. See Right rear inner cover assembly on page 310. Main assembly (internal assemblies) 353 4. Remove the duplexing assembly. See Duplexing assembly on page 351. 5. Remove the sub power supply. See Sub power supply PCB on page 401. 6. Remove the rear exhaust fan. See Rear exhaust fan on page 379. 7. Remove the three screws (callout 1) and remove the metal side access cover plate. Figure 6-180 Remove the delivery assembly (1 of 15) 8. Remove the three connectors (callout 2). Figure 6-181 Remove the delivery assembly (2 of 15) 354 Chapter 6 Removal and replacement ENWW 9. Remove the two screws (callout 3) at the front of the MFP. Figure 6-182 Remove the delivery assembly (3 of 15) 10. Remove the fuser door assembly (callout 4) and the front upper inner cover (callout 5). Figure 6-183 Remove the delivery assembly (4 of 15) ENWW Main assembly (internal assemblies) 355 11. Remove the two screws (callout 6), and then remove the front upper inner cover (callout 7). Figure 6-184 Remove the delivery assembly (5 of 15) 12. Unhook the four claws (callout 8) and then remove the fan duct (callout 9). Figure 6-185 Remove the delivery assembly (6 of 15) 356 Chapter 6 Removal and replacement ENWW 13. Remove the cable (callout 10) from the cable guides (callout 11) and disconnect the connector (callout 12). Then remove the two screws (callout 13) and the delivery fan assembly (callout 14). Figure 6-186 Remove the delivery assembly (7 of 15) 14. Remove the three screws (callout 15), remove the cable from the cable guides (callout 16), and then remove the fan duct (callout 17). Figure 6-187 Remove the delivery assembly (8 of 15) ENWW Main assembly (internal assemblies) 357 15. Disconnect the connector (callout 18). Remove the cable (callout 19) from the cable guide (callout 20). Figure 6-188 Remove the delivery assembly (9 of 15) 16. Remove the cable (callout 21) from the cable guide (callout 22). Figure 6-189 Remove the delivery assembly (10 of 15) 358 Chapter 6 Removal and replacement ENWW 17. Remove the cable (callout 23) from the cable guides (callout 24). Figure 6-190 Remove the delivery assembly (11 of 15) 18. Remove the cable (callout 25) from the cable guide (callout 26). Disconnect the connectors (callouts 27 and 28). Note that callout 27 includes two connectors. Figure 6-191 Remove the delivery assembly (12 of 15) ENWW Main assembly (internal assemblies) 359 19. Remove one screw (callout 29). Figure 6-192 Remove the delivery assembly (13 of 15) 20. Remove the two screws (callout 30). Figure 6-193 Remove the delivery assembly (14 of 15) 360 Chapter 6 Removal and replacement ENWW 21. Remove the two screws (callout 31), and then remove the delivery assembly (callout 32). Figure 6-194 Remove the delivery assembly (15 of 15) Fuser drive assembly 1. Remove the delivery assembly. See Delivery assembly on page 353. 2. Remove the E-ring (callout 1). Figure 6-195 Remove the fuser drive assembly ENWW 3. Slide the bushing (callout 2) in the direction of the arrow. 4. Remove the two screws (callout 3), and then remove the fuser drive assembly. Main assembly (internal assemblies) 361 Motors and fans The procedures in this section describe the removal and replacement of the following components: ● Drum motors ● Fuser motor ● Fuser pressure release motor ● Developing disengaging motor ● Pickup motor assembly ● Power supply fan ● Cartridge fan ● Sub power supply fan ● Delivery fan ● Control fan 1 ● Control fan 2 ● Rear exhaust fan ● ETB fan Drum motors 1. Remove the rear cover assembly. See Rear cover assembly on page 294. 2. Disconnect the connector (callout 1). Remove the four screws (callout 2), and then remove the drum motor (callout 3). Figure 6-196 Remove drum motor 362 Chapter 6 Removal and replacement ENWW Fuser motor 1. Remove the rear cover assembly. See Rear cover assembly on page 294. 2. Remove the rear exhaust fan. See Rear exhaust fan on page 379. 3. Remove the three screws (callout 1) and the plate (callout 2). Figure 6-197 Remove the fuser motor (1 of 2) 4. Disconnect the connector (callout 3). 5. Remove the three screws (callout 4) and then remove the fuser motor (callout 5). Figure 6-198 Remove the fuser motor (2 of 2) ENWW Motors and fans 363 Fuser pressure release motor 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 3. Remove the left cover. See Left cover assembly on page 296. 4. Remove the front cover. See Front cover assembly on page 297. 5. Remove the delivery upper cover. See Delivery upper cover assembly on page 306. 6. Remove the left rear inner cover. See Left rear inner cover assembly on page 307. 7. Remove the duplexer. See Duplexing assembly on page 351. 8. Remove the right front and right rear inner upper covers. See Right front inner upper cover assembly on page 308 and Right rear inner cover assembly on page 310. 9. Remove the two screws (callout 1), and then remove the rear guide cover (callout 2). Figure 6-199 Remove the fuser pressure release motor (1 of 8) 364 Chapter 6 Removal and replacement ENWW 10. Remove two screws (callout 3) and then remove the front guide cover (callout 4). Figure 6-200 Remove the fuser pressure release motor (2 of 8) 11. Remove two screws (callout 5) at the front of the MFP and remove the cover. Figure 6-201 Remove the fuser pressure release motor (3 of 8) ENWW Motors and fans 365 12. Unhook the two claws (callout 6), and then remove the connector cover (callout 7). Figure 6-202 Remove the fuser pressure release motor (4 of 8) Figure 6-203 Remove the fuser pressure release motor, connector cover claw detail (5 of 8) 366 Chapter 6 Removal and replacement ENWW 13. Disconnect the connector (callout 9). Figure 6-204 Remove the fuser pressure release motor (6 of 8) 14. Remove two screws (callout 10) and lift off the plastic fuser drive assembly cover (callout 11). Figure 6-205 Remove the fuser pressure release motor (7 of 8) ENWW Motors and fans 367 15. Disconnect one connector (callout 12), remove the two screws (callout 13), and then remove the fuser pressure release motor (callout 14). Figure 6-206 Remove the fuser pressure release motor (8 of 8) NOTE After reinstalling the fuser pressure release motor, rotate the pressure release gears to ensure that they engage with the worm gear on the motor. 368 Chapter 6 Removal and replacement ENWW Developing disengaging motor 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the sub power supply PCB. See Sub power supply PCB on page 401. 3. Disconnect the connector (callout 1). 4. Remove the two screws (callout 2), and then remove the developing disengaging motor (callout 3). Figure 6-207 Remove the developing disengaging motor ENWW Motors and fans 369 Pickup motor assembly 1. Remove the paper feed assembly. See Paper feed assembly on page 316. 2. Using a small flat-blade screwdriver, pinch the tab (callout 1) and slide the gear (callout 2), cylinder (callout 3), and bushing (callout 4) off the shaft. Figure 6-208 Remove the pickup motor assembly (1 of 3) Gear removed. Figure 6-209 Remove the pickup motor assembly (2 of 3) 370 Chapter 6 Removal and replacement ENWW 3. Disconnect the connector (callout 5), remove the two screws, and then remove the pickup motor by angling it around the main drive assembly. Figure 6-210 Remove the pickup motor assembly (3 of 3) Power supply fan 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the three screws (callout 1) and remove the power supply fan (callout 2). Figure 6-211 Remove the power supply fan (1 of 2) ENWW Motors and fans 371 3. Disconnect the connector. (Currently this disconnects at the DC controller. Changes will be implemented prior to product introduction.) Figure 6-212 Remove the power supply fan (2 of 2) NOTE When installing the power supply fan, install the fan so that the label (callout 3) faces into the MFP. Install the cable (callout 4) as shown in the figure. Figure 6-213 Reinstall the power supply fan 372 Chapter 6 Removal and replacement ENWW Cartridge fan 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 3. Remove the left cover. See Left cover assembly on page 296. 4. Remove the front cover and the control panel. See Front cover assembly on page 297 and Control panel on page 250. 5. Remove the rail guide assembly. See Rail guide assembly on page 335. 6. Remove the delivery fan. See Delivery fan on page 376. 7. Disconnect the connector (callout 1). 8. Unhook the three claws (callout 2) and remove the cartridge fan (callout 3). Figure 6-214 Remove the cartridge fan NOTE When installing the cartridge fan, install the fan so that the label (callout 4) faces into the MFP. Install the cable (callout 5) as shown in the figure. ENWW Motors and fans 373 Figure 6-215 Installation guidelines Sub power supply fan 1. Remove the rear cover assembly. See Rear cover assembly on page 294. 2. Unhook the cable from the cable guide (callout 1) and remove the three screws (callout 2). Figure 6-216 Remove the sub power supply fan (1 of 3) 374 Chapter 6 Removal and replacement ENWW 3. Remove the fan holder (callout 3) and the sub power supply fan together. Disconnect the connector (callout 4). Figure 6-217 Remove the sub power supply fan (2 of 3) 4. Unhook the three claws (callout 5), and then remove the sub power supply fan (callout 6) from the fan holder (callout 7). Figure 6-218 Remove the sub power supply fan (3 of 3) NOTE When installing the sub power supply fan, install the fan so that the label (callout 8) faces into the MFP. Install the cable (callout 9) as shown in the figure. ENWW Motors and fans 375 Figure 6-219 Installation guidelines Delivery fan 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 3. Remove the left cover. See Left cover assembly on page 296. 4. Remove the front cover and the control panel. See Front cover assembly on page 297 and Control panel on page 250. 5. Remove the rail guide assembly. See Rail guide assembly on page 335. 6. Remove the cable (callout 1) from the cable guides (callout 2). Figure 6-220 Remove the delivery fan (1 of 2) 376 Chapter 6 Removal and replacement ENWW 7. Disconnect the connector (callout 3) and remove the two screws (callout 4). Then remove the delivery fan assembly (callout 5). Figure 6-221 Remove the delivery fan (2 of 2) Control fan 1 1. Remove the rear cover assembly. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 3. Remove the left cover assembly. See Left cover assembly on page 296. 4. Disconnect the connector (callout 1). Unhook the three claws (callout 2) and remove control fan #1 (callout 3). Figure 6-222 Remove control fan #1 ENWW Motors and fans 377 NOTE When installing the control fan, install the fan so that the label (callout 4) faces outward. Install the cable (callout 5) as shown in the figure. Figure 6-223 Installation guidelines Control fan 2 1. Remove the rear cover assembly. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 3. Remove the left cover assembly. See Left cover assembly on page 296. 4. Disconnect the connector (callout 1). Unhook the three claws (callout 2) and remove control fan #2 (callout 3). Figure 6-224 Remove control fan #2 378 Chapter 6 Removal and replacement ENWW NOTE When installing the control fan, install the fan so that the label (callout 4) faces outward. Install the cable (callout 5) as shown in the figure. Figure 6-225 Installation guidelines Rear exhaust fan 1. Remove the rear cover assembly. See Rear cover assembly on page 294. 2. Disconnect the connector (callout 1). Remove the three screws (callout 2), and then remove the fan holder (callout 3) and the fuser fan (callout 4) together. Figure 6-226 Remove the rear exhaust fan (1 of 2) ENWW Motors and fans 379 3. Unhook the three claws (callout 5) and remove the rear exhaust fan (callout 6) from the fan holder (callout 7). Figure 6-227 Remove the rear exhaust fan (2 of 2) NOTE When installing the sub power supply fan, install the fan so that the label (callout 8) faces outward. Install the cable (callout 9) as shown in the figure. Figure 6-228 Installation guidelines ETB fan 1. 380 Open the right lower cover. Chapter 6 Removal and replacement ENWW 2. Unhook the three claws (callout 1) and remove the cable cover (callout 2). Figure 6-229 Remove the ETB fan (1 of 4) 3. Disconnect the connector (callout 3) for the red, white, and black cable. Remove the three screws (callout 4) and the cable cover (callout 5). Figure 6-230 Remove the ETB fan (2 of 4) ENWW Motors and fans 381 4. Remove the four screws (callout 6) and the duplexing feed guide assembly (callout 7). Figure 6-231 Remove the ETB fan (3 of 4) 5. Unhook the two claws (callout 8) and remove the ETB fan (callout 9). Figure 6-232 Remove the ETB fan (4 of 4) NOTE When installing the ETB fan, install the fan so that the label (callout 10) faces into the duplexing feed guide assembly. Install the cable (callout 11) as shown in the figure. 382 Chapter 6 Removal and replacement ENWW Figure 6-233 Installation guidelines Hint When reinstalling the ETB fan, install the cable in the cable guides first to avoid pinching the cables during later steps. ENWW Motors and fans 383 PCBs The procedures in this section describe the removal and replacement of the following components: ● DC controller PCB ● Toner level PCB ● High-voltage power supply PCB ● Low-voltage power supply PCB ● Memory controller PCB ● Sub power supply PCB ● Fan drive PCB DC controller PCB NOTE The DC controller has flashable firmware. To upgrade the controller, flashing might be sufficient. 384 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 3. Remove the left cover. See Left cover assembly on page 296. 4. Remove the front cover and the control panel. See Front cover assembly on page 297 and Control panel on page 250. 5. Remove the delivery fan. See Delivery fan on page 376. 6. Remove the cartridge fan. See Cartridge fan on page 373. 7. Remove the formatter case. See Formatter case assembly on page 338. Chapter 6 Removal and replacement ENWW 8. Disconnect all connectors and remove the flat connector from the DC controller (callout 1). Remove four screws (callout 2), and then remove the DC controller PCB (callout 3). Figure 6-234 Remove the DC controller (1 of 2) 9. DC controller removed. Figure 6-235 Remove the DC controller (2 of 2) The locations of the DC controller connections are shown on the following figure. ENWW PCBs 385 Figure 6-236 DC controller component connections Connector Pins Component J1002 17 Laser scanner Y J1003 17 Laser scanner C J1004 17 Scanner motor M J1005 17 Scanner motor K J1024 12 Fusing motor (M5) Fuser pressure release motor (M6) J1026 10 Fuser paper sensor (SR1) Delivery tray full sensor (SR2) Fuser pressure release sensor (SR3) 386 J1037 4 Not connected J1038 5 Not connected J1034 3 Power supply fan J1006 16 High-voltage power supply J1010 4 Environmental sensor Chapter 6 Removal and replacement ENWW Connector Pins Component J1014 9 Toner level PCB MP tray paper sensor J1022 20 Drum home position sensor J1016 6 Cassette paper sensor (SR9) Paper stack surface sensor (SR10) J1012 19 Color misregistration sensor Transmission LED Top of page sensor (SR12) J1013 10 Media sensor J1019 3 Developing disengaging sensor (SR11) J1015 17 MP tray pickup motor solenoid (SL1) Cassette pickup solenoid (SL2) Lifter motor (M10) Cassette paper size detection switch Additional trays J1018 18 M and K drum motors (M3 and M4) J1017 20 Y and C motors (M1 and M2) J1020 8 Pickup motor (M9) Developing disengaging motor (M8) J1021 9 Memory controller PCB J1025 12 Paper loop sensors (SR13 and SR14) Fuser unit J1009 17 Low-voltage power supply PCB J1001 45 Formatter J1011 12 ETB unit ETB motor (M7) ETB separation solenoid (SL3) J1027 9 Control panel J1033 13 Cartridge fan Delivery fan Right exhaust fan J1039 6 Fan driver PCB Sub power supply assembly fan ENWW PCBs 387 Connector Pins Component Control fans 1 and 2 ETB fan J1007 5 Door switch J1028 14 IPTU Jet Link (stapler/stacker and 3-bin mailbox) Sub power supply PCB ADF/scanner 388 Chapter 6 Removal and replacement ENWW Toner level PCB 1. Remove the high-voltage power supply PCB. See High-voltage power supply PCB on page 389. 2. Disconnect the connector (callout 1). 3. Remove the three screws (callout 2), and then remove the toner level PCB (callout 3). Figure 6-237 Remove the toner level PCB High-voltage power supply PCB 1. ENWW Remove the following assemblies: ● Rear cover. See Rear cover assembly on page 294. ● Face-down tray assembly. See Face-down tray assembly on page 293. ● Left cover assembly. See Left cover assembly on page 296. ● Front cover assembly. See Front cover assembly on page 297. ● Control panel. See Control panel on page 250. PCBs 389 2. Remove the control panel cover by prying up both sides of the cover. Figure 6-238 Remove the high-voltage power supply PCB (1 of 9) 3. Remove the inner cover by prying up at the tabs (callout 1) with a flat-blade screwdriver. 4. Remove the three screws (callout 2) and then remove the panel holder (callout 3). Figure 6-239 Remove the high-voltage power supply PCB (2 of 9) 390 Chapter 6 Removal and replacement ENWW 5. Remove the cable (callout 4) from the cable guides (callout 5). Figure 6-240 Remove the high-voltage power supply PCB (3 of 9) 6. Unhook the claw (callout 6) and slide the cable guide down to remove it (callout 7). Figure 6-241 Remove the high-voltage power supply PCB (4 of 9) ENWW PCBs 391 7. Unhook the claw (callout 8) and slide the cable guide to the right to remove it (callout 9). Figure 6-242 Remove the high-voltage power supply PCB (5 of 9) 8. Remove the two screws (callout 10), and then remove the front guide cover (callout 11). Figure 6-243 Remove the high-voltage power supply PCB (6 of 9) 392 Chapter 6 Removal and replacement ENWW 9. Remove one M4 screw (callout 12) and the seven M3 screws (callout 13). Then remove the plate (callout 14). Figure 6-244 Remove the high-voltage power supply PCB (7 of 9) Hint When reinstalling the high-voltage power supply PCB, be sure to replace the M4 screw. ENWW PCBs 393 10. Disconnect the connector (callout 15). Remove the three M3 screws (callout 16) and the single M4 screw (callout 17). Then unhook the four claws (callout 18). Pinch the four clips to release the high-voltage power supply. Figure 6-245 Remove the high-voltage power supply PCB (8 of 9) 11. Shift the high-voltage power supply PCB (callout 19) to the right, and then shift it to the left (callout 20) to remove it. Figure 6-246 Remove the high-voltage power supply PCB (9 of 9) 394 Chapter 6 Removal and replacement ENWW Low-voltage power supply PCB 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the left cover. See Left cover assembly on page 296. 3. Remove the power supply fan. See Power supply fan on page 371. Figure 6-247 Remove the low-voltage power supply PCB (1 of 9) 4. Lift the rod arm (callout 1) to detach it from the power switch, and unhook the cable from the cable guide. Disconnect the connector (callout 2). Figure 6-248 Remove the low-voltage power supply PCB (2 of 9) ENWW PCBs 395 5. Disconnect the connector (callout 3) at the left of the MFP. Figure 6-249 Remove the low-voltage power supply PCB (3 of 9) 6. Remove the two screws (callout 4). Then remove the power switch assembly (callout 5) and the rod arm (callout 6) together. Figure 6-250 Remove the low-voltage power supply PCB (4 of 9) 396 Chapter 6 Removal and replacement ENWW 7. Unhook the claws (callout 7), and remove the rod guides (callout 8). Figure 6-251 Remove the low-voltage power supply PCB (5 of 9) 8. Remove the link (callout 9) by turning it clockwise and lifting it up and out. Figure 6-252 Remove the low-voltage power supply PCB (6 of 9) ENWW PCBs 397 9. Remove the rear link arm (callout 10), unhook the cable (callout 11), and remove the rod guide (callout 12). Figure 6-253 Remove the low-voltage power supply PCB (7 of 9) 10. Disconnect the four connectors (callout 13). Figure 6-254 Remove the low-voltage power supply PCB (8 of 9) 398 Chapter 6 Removal and replacement ENWW 11. Remove the two screws (callout 14), and then remove the low-voltage power supply PCB (callout 15) through the left side of the MFP. Figure 6-255 Remove the low-voltage power supply PCB (9 of 9) ENWW PCBs 399 Memory controller PCB 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 293. 3. Remove the left cover. See Left cover assembly on page 296. 4. Remove the front cover. See Front cover assembly on page 297. 5. Remove the delivery fan. See Delivery fan on page 376. 6. Remove the cartridge fan. See Cartridge fan on page 373. 7. Remove the DC controller PCB. See DC controller PCB on page 384. 8. Remove the laser scanner assembly. See Laser/scanner components on page 343. 9. Disconnect the two connectors (callout 1). 10. Remove the four PCB holding pins (callout 2), and then remove the memory controller PCB (callout 3). Figure 6-256 Remove the memory controller PCB 400 Chapter 6 Removal and replacement ENWW Sub power supply PCB 1. Remove the rear cover assembly. See Rear cover assembly on page 294. 2. Remove the sub power supply fan. See Sub power supply fan on page 374. 3. Disconnect the four connectors (callout 1). Figure 6-257 Remove the sub power supply PCB (1 of 4) 4. Disconnect the connector (callout 2). Figure 6-258 Remove the sub power supply PCB (2 of 4) ENWW PCBs 401 5. Remove the lower screw (callout 3). Note that this screw is recessed. Figure 6-259 Remove the sub power supply PCB (3 of 4) 6. Remove the upper two screws (callout 4), and then remove the sub power supply PCB assembly (callout 5). Figure 6-260 Remove the sub power supply PCB (4 of 4) NOTE Do not remove the screws on the PCB itself. 402 Chapter 6 Removal and replacement ENWW Fan drive PCB 1. Remove the rear cover assembly. See Rear cover assembly on page 294. 2. Disconnect the four connectors (callout 1). Remove the three screws (callout 2), and then remove the fan drive PCB (callout 3). Figure 6-261 Remove the fan drive PCB ENWW PCBs 403 Switches, contacts, and sensors The procedures in this section describe the removal and replacement of the following components: ● High-voltage contacts ● E-label memory contacts and cable ● Power switch assembly ● Door-open switch assembly ● Environment sensor High-voltage contacts 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 270. 3. Remove the left cover. See Left cover assembly on page 296. 4. Remove the front cover. See Front cover assembly on page 297. 5. Remove the high-voltage supply PCB. See High-voltage power supply PCB on page 389. 6. Remove the toner level PCB. See Toner level PCB on page 389. 7. Remove one screw (callout 1) for the high-voltage contact to be removed. There are four sets of high-voltage contacts, one for each color. Remove the contact (callout 2). Figure 6-262 Remove the high-voltage contacts 404 Chapter 6 Removal and replacement ENWW E-label memory contacts and cable 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 270. 3. Remove the left cover. See Left cover assembly on page 296. 4. Remove the front cover. See Front cover assembly on page 297. 5. Remove the delivery fan. See Delivery fan on page 376. 6. Remove the cartridge fan. See Cartridge fan on page 373. 7. Remove the DC controller PCB. See DC controller PCB on page 384. 8. Remove the power supply fan. See Power supply fan on page 371. 9. Remove the low-voltage supply PCB. See Low-voltage power supply PCB on page 395. 10. Remove the laser/scanner assembly. See Laser/scanner components on page 343. 11. Disconnect the connectors (callout 1) and remove the eight screws (callout 2). Figure 6-263 Remove the E-label contacts (1 of 2) ENWW Switches, contacts, and sensors 405 12. Lift the metal stay up and out (callout 3). Figure 6-264 Remove the E-label contacts (2 of 2) 13. Remove the contact and cable from all four metal stays and cable guides. Power switch assembly 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 270. 3. Remove the left cover. See Left cover assembly on page 296. 4. Using a flat-blade screwdriver, pry the switch assembly loose as shown. Figure 6-265 Remove the power switch (1 of 3) 406 Chapter 6 Removal and replacement ENWW 5. Lift the power switch assembly up and rotate it outward. Figure 6-266 Remove the power switch (2 of 3) 6. Remove the rod from the switch assembly. Figure 6-267 Remove the power switch (3 of 3) NOTE During reassembly, be sure to route the metal rod through the guides and hook the two tabs on the assembly back onto the MFP. ENWW Switches, contacts, and sensors 407 Door-open switch assembly 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove three screws (callout 1) and remove the corner plate. Figure 6-268 Remove the door-open switch assembly (1 of 3) 3. Remove two screws (callout 2) to release the door-open switch. Figure 6-269 Remove the door-open switch assembly (2 of 3) 408 Chapter 6 Removal and replacement ENWW 4. Disconnect four connectors callout 3). Figure 6-270 Remove the door-open switch assembly (3 of 3) Environment sensor 1. Remove the rear cover. See Rear cover assembly on page 294. 2. Remove the face-down tray assembly. See Face-down tray assembly on page 270. 3. Remove the left cover. See Left cover assembly on page 296. 4. Remove the front cover. See Front cover assembly on page 297. 5. Remove the high-voltage supply PCB. See High-voltage power supply PCB on page 389. NOTE The environment sensor is located under the fan duct on the left side of the MFP. You will be able to locate the sensor after the high-voltage power supply PCB is removed. ENWW Switches, contacts, and sensors 409 6. Disconnect one connector (callout 1). Figure 6-271 Remove the environment sensor 410 7. Push down on (callout 2) with your finger while inserting a flat-blade screwdriver to release the sensor (callout 3). 8. Lift out the environment sensor using the screwdriver. Chapter 6 Removal and replacement ENWW ADF and scanner components The procedures in this section describe the removal and replacement of the following components: ● ADF assembly ● Top covers ● Scanner assembly ● Scanner left cover ● Scanner right cover ● Scanner glass ● Optical assembly ● Scanner bulb ● Inverter PCB ● Scanner fan ● Scanner home position sensor ● Scanner controller PCB ADF assembly CAUTION When you remove the ADF assembly, do not use the ADF cable to lift or move the ADF assembly. 1. Remove two screws (callout 1), and then remove the scanner controller cover (callout 2). Figure 6-272 Remove the ADF assembly (1 of 3) ENWW ADF and scanner components 411 2. Remove one grounding screw (callout 3), disconnect two cables (callout 4), and remove the cable (callout 5) from the cable stays. Figure 6-273 Remove the ADF assembly (2 of 3) NOTE When reinstalling the ADF, make sure that the ADF cable is correctly routed through the cable holder into the scanner bed. 3. Open the ADF assembly, and lift it up and off of the scanner. Figure 6-274 Remove the ADF assembly (3 of 3) CAUTION The ADF assembly is calibrated to work with the scanner on which it is installed. If the ADF is installed on another scanner, that scanner needs to be calibrated to work correctly with the ADF. See Calibrating the scanner on page 106. 412 Chapter 6 Removal and replacement ENWW Top covers 1. Remove the ADF assembly. See ADF assembly on page 411. 2. Remove the control panel. See Control panel on page 250. 3. Use a flat-blade screwdriver to pry off the outer frame. Figure 6-275 Remove the top covers (1 of 2) 4. Use a flat-blade screwdriver to pry off the inner frame. Figure 6-276 Remove the top covers (2 of 2) ENWW ADF and scanner components 413 Scanner assembly 1. Remove the ADF assembly. See ADF assembly on page 411. 2. Remove the control panel. See Control panel on page 250. 3. Remove one screw (callout 1), and remove the right scanner cover. Figure 6-277 Remove the scanner assembly (1 of 5) 4. Remove two screws (callout 2) and remove the left scanner cover. Figure 6-278 Remove the scanner assembly (2 of 5) 414 Chapter 6 Removal and replacement ENWW 5. Disconnect one flat cable (callout 3) and one connector (callout 4). Figure 6-279 Remove the scanner assembly (3 of 5) 6. Remove three screws from the left side of the scanner (callout 5). Figure 6-280 Remove the scanner assembly (4 of 5) ENWW ADF and scanner components 415 7. Slide the scanner to the right and lift it up and off the MFP. Figure 6-281 Remove the scanner assembly (5 of 5) Scanner left cover 1. Remove the ADF assembly. See ADF assembly on page 411. 2. Remove the control panel and cover. See Control panel on page 250. 3. Remove the scanner top covers. See Top covers on page 413. 4. Move the scanner lock switch into the locked position. Figure 6-282 Remove the scanner left cover (1 of 2) 416 Chapter 6 Removal and replacement ENWW 5. Remove two screws. Figure 6-283 Remove the scanner left cover (2 of 2) 6. Lift off the ADF left top cover. Scanner right cover 1. Remove the ADF assembly. See ADF assembly on page 411. 2. Remove the control panel and cover. See Control panel on page 250. 3. Remove the scanner frames. See Top covers on page 413. 4. Move the scanner lock switch into the locked position. Figure 6-284 Remove the scanner right cover (1 of 2) ENWW ADF and scanner components 417 5. Remove one screw (callout 1). Figure 6-285 Remove the scanner right cover (2 of 2) 6. Pull toward the front of the MFP and lift off the scanner right cover. Scanner glass 1. Remove the ADF assembly. See ADF assembly on page 411. 2. Remove the scanner left cover. See Scanner left cover on page 416. 3. Remove the scanner right cover. See Scanner right cover on page 417. 4. Remove three screws from the top of the scanner (callout 1) and three screws from the front of the scanner (callout 2). Lift the scanner glass frame up and off the MFP. Figure 6-286 Remove the scanner glass (1 of 2) 418 Chapter 6 Removal and replacement ENWW Optical assembly 1. Remove the following assemblies: ● ADF assembly. See ADF assembly on page 411. ● Control panel. See Control panel on page 250. ● Scanner glass. See Scanner glass on page 418. CAUTION Do not use lubricant on the optical assembly guide rod. 2. Remove one screw (callout 1) to release the FFC cable guide, and disconnect the FFC (callout 2). Figure 6-287 Remove the optical assembly (1 of 10) ENWW ADF and scanner components 419 3. Disconnect one scanner lamp connector (callout 3), and remove one grounding screw (callout 4). Remove the scanner lamp cable from the cable guide. Figure 6-288 Remove the optical assembly (2 of 10) CAUTION When reinstalling the optical assembly, make sure that the cable is correctly routed through the cable guide to ensure that the optical assembly can move freely in the scanner bed. Also note the location of the mark on the cable. When reinstalling the scanner bulb, align the mark with the grooves on the plastic frame. See Figure 6-296 Remove the optical assembly (10 of 10) on page 424. 4. 420 Unlock the scanner. Chapter 6 Removal and replacement ENWW 5. Slide the optical assembly to the right and loosen one screw (callout 5) to release the tension on the drive belt. Figure 6-289 Remove the optical assembly (3 of 10) 6. Flex the side of the scanner chassis to release the optical assembly guide rod from the scanner chassis. Figure 6-290 Remove the optical assembly (4 of 10) ENWW ADF and scanner components 421 7. Tilt the optical assembly up, and slide the guide rod out of the mounting hole in the chassis and through the optical assembly. CAUTION To avoid breaking the optical assembly sensor flag, slide the optical assembly towards the center of the guide rod before tilting the optical assembly up. Do not touch the lamp. Skin oils and fingerprints cause image-quality problems, and the lamp might burn and be damaged when the MFP power is turned on. Figure 6-291 Remove the optical assembly (5 of 10) 8. Disengage and disconnect the drive belt, and then remove the optical assembly. Figure 6-292 Remove the optical assembly (6 of 10) 422 Chapter 6 Removal and replacement ENWW 9. When the FCC cable guide is reinstalled, make sure that the alignment hole on the guide is correctly positioned on the chassis locator pin. Figure 6-293 Remove the optical assembly (7 of 10) 10. To adjust the scanner belt tension, move the optical assembly to the center of the scanner assembly. Figure 6-294 Remove the optical assembly (8 of 10) 11. Attach the belt to the carriage. ENWW ADF and scanner components 423 12. Loosen the screw situated below the rod (callout 6). To provide slack in the belt, push the belt tension assembly three times toward the opposing end of the bar. Push the belt tension assembly at the location shown in callout 7. Figure 6-295 Remove the optical assembly (9 of 10) 13. Move the optical assembly to a point approximately 4 inches away from the home position sensor. Figure 6-296 Remove the optical assembly (10 of 10) 14. To remove slack from the belt, push the belt tension assembly once in the direction of the pulley assembly. Tighten the screw. 424 Chapter 6 Removal and replacement ENWW Scanner bulb 1. 2. Remove the following assemblies: ● ADF assembly. See ADF assembly on page 411. ● Control panel. See Control panel on page 250. ● Scanner right cover. See Scanner right cover on page 417. ● Scanner glass. See Scanner glass on page 418. ● Optical assembly. See Optical assembly on page 419. Remove the two screws (callout 1). Figure 6-297 Remove the scanner bulb (1 of 3) ENWW ADF and scanner components 425 3. Grasp the scanner bulb, and carefully slide it out of the optical assembly (towards the cable end). Figure 6-298 Remove the scanner bulb (2 of 3) Hint When reinstalling the scanner bulb, align the mark on the cable with the grooves on the plastic frame. Figure 6-299 Remove the scanner bulb (3 of 3) 426 Chapter 6 Removal and replacement ENWW Inverter PCB 1. 2. Remove the following assemblies: ● ADF assembly. See ADF assembly on page 411. ● Control panel. See Control panel on page 250. ● Scanner right cover. See Scanner right cover on page 417. ● Scanner glass. See Scanner glass on page 418. Remove two connectors (callout 1) and three screws (callout 2). Use needle-nose pliers to squeeze the PCB retainer (callout 3), and remove the inverter PCB. Figure 6-300 Remove the inverter PCB Hint When reinstalling the inverter PCB, slide the assembly in until it engages the pins and then snap it downward into place. ENWW ADF and scanner components 427 Scanner fan 1. 2. Remove the following assemblies: ● ADF assembly. See ADF assembly on page 411. ● Control panel. See Control panel on page 250. ● Scanner glass. See Scanner glass on page 418. Remove one screw (callout 1), and then remove one connector (callout 2). Remove the cable from the cable stay and remove the scanner fan. Figure 6-301 Remove the scanner fan 428 Chapter 6 Removal and replacement ENWW Scanner home position sensor 1. ENWW Remove the following assemblies: ● ADF assembly. See ADF assembly on page 411. ● Control panel. See Control panel on page 250. ● Scanner glass. See Scanner glass on page 418. ADF and scanner components 429 2. Remove one screw (callout 1), and then disconnect two connectors (callout 2). Remove the scanner home position sensor. Figure 6-302 Remove the scanner home position sensor Hint When reinstalling the scanner home position sensor, make sure that the tab at the bottom of the sensor bracket is correctly positioned in the slot in the chassis. Figure 6-303 Reinstalling the scanner home position sensor 430 Chapter 6 Removal and replacement ENWW Scanner controller PCB 1. Remove two screws (callout 1), and then remove the scanner controller PCB cover. Figure 6-304 Remove the scanner controller PCB (1 of 2) 2. Disconnect seven scanner controller PCB connectors (callout 2) and two flat cables (callout 3), and then remove five screws. Remove the scanner controller PCB. Figure 6-305 Remove the scanner controller PCB (2 of 2) Hint ENWW The scanner controller PCB has two empty connectors. ADF and scanner components 431 ADF components The procedures in this section describe the removal and replacement of the following components: 432 ● ADF output bin extension ● ADF white mylar backing ● ADF front cover ● ADF rear cover ● ADF left side cover ● ADF jam access cover and latch ● ADF leading-edge and paper-present sensors ● ADF hinges Chapter 6 Removal and replacement ENWW ADF output bin extension 1. Open the ADF and remove two screws. Figure 6-306 Remove the ADF output bin extension (1 of 2) NOTE Make sure that you store the envelope that contains the clear mylar sheets beneath the ADF white vinyl scan background after you install the replacement ADF output bin extension. 2. Peel back the ADF white vinyl scan background, and then remove the ADF output bin extension. Figure 6-307 Remove the ADF output bin extension (2 of 2) NOTE When the two screws are removed, the ADF output bin extension is not captive. Make sure that you support the ADF output bin extension as you peel back the ADF white vinyl scan background. ENWW ADF components 433 ADF white mylar backing 1. Open the ADF, release two locking tabs and then open the mylar holder assembly. Figure 6-308 Remove the ADF white mylar backing (1 of 3) 2. Unsnap the mylar holder assembly hinges from the hinge pins. Figure 6-309 Remove the ADF white mylar backing (2 of 3) 434 Chapter 6 Removal and replacement ENWW 3. Release the ADF white mylar backing locking tab, and lift the assembly up and out of the ADF. Figure 6-310 Remove the ADF white mylar backing (3 of 3) NOTE The springs behind the ADF white mylar backing assembly are not captive. Do not lose the springs when you remove the ADF white mylar backing assembly. 4. Reinstallation tip: When reinstalling the ADF white mylar backing assembly, compress and twist the springs to make sure that they grip the pedestals on the back of the assembly. Figure 6-311 Reinstall the ADF white mylar backing springs (1 of 2) ENWW ADF components 435 5. Reinstallation tip: Place the springs over the pins when replacing the backing assembly. Figure 6-312 Reinstall the ADF white mylar backing springs (2 of 2) 436 Chapter 6 Removal and replacement ENWW ADF front cover 1. Remove the ADF input tray. See ADF input tray on page 262. 2. Open the ADF top cover and remove one screw. Figure 6-313 Remove the ADF front cover (1 of 2) 3. Open the scanner cover. 4. Release the two ADF front cover locking buttons, and then remove the ADF front cover. Figure 6-314 Remove the ADF front cover (2 of 2) ENWW ADF components 437 ADF rear cover 1. Open the ADF top cover. Figure 6-315 Remove the ADF rear cover (1 of 3) 2. Remove one screw. Figure 6-316 Remove the ADF rear cover (2 of 3) 438 Chapter 6 Removal and replacement ENWW 3. Holding it by the front, lift the ADF rear cover off the ADF. Figure 6-317 Remove the ADF rear cover (3 of 3) Hint Reinstall the ADF rear cover by inserting the tabs of the back of the cover into the slots and pressing downward. ENWW ADF components 439 ADF left side cover 1. 2. Remove the following assemblies: ● ADF front cover. See ADF front cover on page 437. ● ADF rear cover. See ADF rear cover on page 438. Release two springs. Figure 6-318 Remove the ADF left cover (1 of 2) NOTE The left cover tension springs are not captive. Do not lose the springs when you remove the ADF left cover. 3. Flex the locking tab on the hinge at the control panel end of the cover to release the hinge. Remove the ADF left cover. Figure 6-319 Remove the ADF left cover (2 of 2) 440 Chapter 6 Removal and replacement ENWW ADF jam access cover and latch 1. 2. Remove the following assemblies: ● ADF front cover. See ADF front cover on page 437. ● ADF rear cover. See ADF rear cover on page 438. ● ADF left side cover. See ADF left side cover on page 440. Pull up on the left side of the cover to release it, and then remove the ADF jam access cover. Figure 6-320 Remove the ADF jam access cover and latch (1 of 3) 3. To remove the latch, spread the two clips, and slide the latch rod toward the rear of the ADF. Figure 6-321 Remove the ADF jam access cover and latch (2 of 3) ENWW ADF components 441 4. Lift the rod out of the ADF assembly. Figure 6-322 Remove the ADF jam access cover and latch (3 of 3) 5. 442 Reinstallation tip: Make sure that you wind the spring around the latch rod and hold it in place until the rod snaps into place. Chapter 6 Removal and replacement ENWW ADF leading-edge and paper-present sensors 1. Remove the ADF front cover. See ADF front cover on page 437. 2. Remove the ADF rear cover. See ADF rear cover on page 438. 3. Remove the ADF left side cover. See ADF left side cover on page 440. 4. Remove the ADF jam access cover. See ADF jam access cover and latch on page 441. 5. Locate the ADF leading-edge sensor (callout 1) and the ADF paper-present sensor (callout 2). Figure 6-323 Remove the ADF leading-edge and paper-present sensors (1 of 2) 6. Squeeze the retainer tabs, and push the sensor out of the mounting frame. Disconnect the connector, and then remove the sensors. Figure 6-324 Remove the ADF leading-edge and paper-present sensors (2 of 2) ENWW ADF components 443 ADF hinges 1. 2. Remove the following assemblies: ● ADF front cover. See ADF front cover on page 437. ● ADF rear cover. See ADF rear cover on page 438. Lift the ADF assembly and unhook the hinges from the scanner assembly. Figure 6-325 Remove the ADF hinges (1 of 3) 3. Remove two screws from the left-side hinge, and then remove the left-side hinge. Figure 6-326 Remove the ADF hinges (2 of 3) 444 Chapter 6 Removal and replacement ENWW 4. Remove four screws from the right-side hinge, and then remove the right-side hinge. Figure 6-327 Remove the ADF hinges (3 of 3) ENWW ADF components 445 2 X 500-sheet paper input assembly components The procedures in this section describe the removal and replacement of the following components: 446 ● Rear cover ● Right front cover ● Left front cover ● Right cover ● Left cover ● Right lower cover assembly ● Pickup motor assembly ● Upper lifter drive assembly ● Lower lifter drive assembly ● Upper pickup drive assembly ● Lower pickup drive assembly ● Upper pickup assembly ● Lower pickup assembly ● Paper feeder door-open switch ● Paper feeder driver PCB Chapter 6 Removal and replacement ENWW Rear cover 1. Remove all paper trays. 2. Remove two screws (callout 1) and then remove the rear cover (callout 2). Figure 6-328 Remove the 2 X 500-sheet paper input assembly rear cover ENWW 2 X 500-sheet paper input assembly components 447 Right front cover 1. Remove all paper trays. 2. Unhook the two claws (callout 1) and remove one screw (callout 2). Figure 6-329 Remove the 500-sheet feeder rear cover (1 of 2) 3. Unhook the three claws (callout 3), and then remove the right front cover. Figure 6-330 Remove the 500-sheet feeder rear cover (2 of 2) 448 Chapter 6 Removal and replacement ENWW Left front cover 1. Remove all paper trays. 2. Unhook the two claws (callout 1). Figure 6-331 Remove the 500-sheet feeder left front cover (1 of 2) 3. Unhook the three claws (callout 2), and remove the left front cover. Figure 6-332 Remove the 500-sheet feeder left front cover (2 of 2) ENWW 2 X 500-sheet paper input assembly components 449 Right cover 1. Remove all paper trays. 2. Remove the feeder rear cover. See Rear cover on page 447. 3. Remove the right front cover. See Right front cover on page 448. 4. Remove one screw (callout 1). Figure 6-333 Remove the right cover (1 of 3) 5. Remove one screw (callout 2). Figure 6-334 Remove the right cover (2 of 3) 450 Chapter 6 Removal and replacement ENWW 6. Remove the three screws (callout 3) and the right cover (callout 4). Figure 6-335 Remove the right cover (3 of 3) ENWW 2 X 500-sheet paper input assembly components 451 Left cover 1. Remove all paper trays. 2. Remove the rear cover. See Rear cover on page 447. 3. Remove the left front cover. See Left front cover on page 449. 4. Remove one screw (callout 1). Figure 6-336 Remove the left cover (1 of 3) 5. Remove one screw (callout 2). Figure 6-337 Remove the left cover (2 of 3) 452 Chapter 6 Removal and replacement ENWW 6. Remove three screws (callout 3), and then remove the left cover (callout 4). Figure 6-338 Remove the left cover (3 of 3) ENWW 2 X 500-sheet paper input assembly components 453 Right lower cover assembly 1. Remove all paper trays. 2. Remove the following assemblies: ● Rear cover. See Rear cover on page 447. ● Right cover. See Right cover on page 450. 3. Open the right lower cover. 4. While holding the right lower cover assembly (callout 1), lift up on the hinges to remove the assembly. Figure 6-339 Remove the right lower cover assembly 454 Chapter 6 Removal and replacement ENWW Pickup motor assembly 1. Remove the 500-sheet feeder rear cover. See Rear cover on page 447. 2. Disconnect one connector (callout 1). 3. Remove three screws (callout 2), and then remove the pickup motor assembly (callout 3). Figure 6-340 Remove the pickup motor assembly ENWW 2 X 500-sheet paper input assembly components 455 Upper lifter drive assembly 1. Remove the 2 X 500-sheet feeder rear cover. See Rear cover on page 447. 2. Remove the spring (callout 1) and disconnect the connector (callout 2). Remove two screws (callout 3). Figure 6-341 Remove the upper lifter drive assembly (1 of 3) 3. Remove the paper tray rear bracket, which is located inside the paper tray. Figure 6-342 Remove the upper lifter drive assembly (2 of 3) 456 Chapter 6 Removal and replacement ENWW 4. Remove one screw (callout 4) and then remove the upper lifter drive bracket (callout 5). Remove the upper lifter drive assembly (callout 6). Figure 6-343 Remove the upper lifter drive assembly (3 of 3) Lower lifter drive assembly 1. Remove the 500-sheet feeder rear cover. See Rear cover on page 447. 2. Remove two screws (callout 1). Remove the spring (callout 2) and disconnect one connector (callout 3). Figure 6-344 Remove the lower lifter drive assembly (1 of 3) ENWW 2 X 500-sheet paper input assembly components 457 3. Remove the paper tray rear bracket, which is located inside the paper tray. Figure 6-345 Remove the lower lifter drive assembly (2 of 3) 4. Remove one screw (callout 4. Remove the lower lifter drive bracket (callout 5) and the lower lifter drive assembly (callout 6). Figure 6-346 Remove the lower lifter drive assembly (3 of 3) 458 Chapter 6 Removal and replacement ENWW Upper pickup drive assembly 1. Remove the 2 X 500-sheet feeder rear cover. See Rear cover on page 447. 2. Remove the pickup motor assembly. See Pickup motor assembly on page 455. 3. Disconnect the connector (callout 1). 4. Remove four screws (callout 2), and then remove the upper pickup drive assembly (callout 3). Figure 6-347 Remove the upper pickup drive assembly Hint When reinstalling the upper pickup drive assembly, align the D-shaped shaft on the assembly to fit through the hole in the chassis. To allow the black arm on the assembly to lift, install tray 3 (filled with paper). As you install the tray, manually lift the bin-full flag up over the tray. Lower pickup drive assembly ENWW 1. Remove the 2 X 500-sheet feeder rear cover. See Rear cover on page 447. 2. Disconnect one connector (callout 1). 2 X 500-sheet paper input assembly components 459 3. Remove the five screws (callout 2), and then remove the lower pickup drive assembly (callout 3). Figure 6-348 Remove the lower pickup drive assembly Upper pickup assembly 1. Remove the 2 X 500-sheet feeder rear cover. See Rear cover on page 447. 2. Remove the pickup motor assembly. See Pickup motor assembly on page 455. 3. Remove the upper pickup drive assembly. See Upper pickup drive assembly on page 459. 4. Remove the door-open switch. See Paper feeder door-open switch on page 469. 5. Disconnect three connectors (callout 1). Figure 6-349 Remove the upper pickup assembly (1 of 10) 460 Chapter 6 Removal and replacement ENWW 6. Remove one cable (callout 2) from the cable guides (callout 3). Figure 6-350 Remove the upper pickup assembly (2 of 10) 7. Remove two screws (callout 4) and the right cassette rail assembly (callout 5). Figure 6-351 Remove the upper pickup assembly (3 of 10) ENWW 2 X 500-sheet paper input assembly components 461 8. Remove the two screws (callout 6) and the hinge plate (callout 7). Figure 6-352 Remove the upper pickup assembly (4 of 10) 9. Remove three screws (callout 8) and remove the crossmember (callout 9). Figure 6-353 Remove the upper pickup assembly (5 of 109) 462 Chapter 6 Removal and replacement ENWW 10. Loosen one screw situated behind the frame and inside the black foot. Figure 6-354 Remove the upper pickup assembly (6 of 10) 11. Remove eight screws (callout 10) and remove both metal brackets. Figure 6-355 Remove the upper pickup assembly (7 of 10) ENWW 2 X 500-sheet paper input assembly components 463 12. Remove two screws (callout 11) and the lower pickup guide (callout 12). Figure 6-356 Remove the upper pickup assembly (8 of 10) 13. Pull the upper pickup assembly (callout 13) out. Be sure to guide the cables through the hole in the rear of the chassis. NOTE The gear can easily be removed from the pickup assembly (callout 15). Before reinstalling the pickup assembly, be sure the gear is present. Figure 6-357 Remove the upper pickup assembly (9 of 10) Hint When reinstalling the upper pickup assembly, use the alignment pins on either side as a guide to align the assembly with the holes in the frame. Be sure that the gears on the right side of the upper pickup assembly align properly. 464 Chapter 6 Removal and replacement ENWW Figure 6-358 Remove the upper pickup assembly (10 of 10) ENWW 2 X 500-sheet paper input assembly components 465 Lower pickup assembly 1. Remove the rear cover. See Rear cover on page 447. 2. Remove the upper pickup drive assembly. See Upper pickup drive assembly on page 459. 3. Remove the upper pickup assembly. See Upper pickup assembly on page 460. 4. Disconnect the connector (callout 1), and remove the cable (callout 3) from the cable guides (callout 2). Figure 6-359 Remove the lower pickup assembly (1 of 7) 5. Remove the two screws (callout 4) and the right lower cassette rail assembly (callout 5). Figure 6-360 Remove the lower pickup assembly (2 of 7) 466 Chapter 6 Removal and replacement ENWW 6. Remove one screw (callout 6) and the jam inner cover (callout 7). Figure 6-361 Remove the lower pickup assembly (3 of 7) 7. Remove the three screws (callout 8) and the right crossmember (callout 9). Figure 6-362 Remove the lower pickup assembly (4 of 7) ENWW 2 X 500-sheet paper input assembly components 467 8. Remove the six screws (callout 10) and the plate (callout 11). Figure 6-363 Remove the lower pickup assembly (5 of 7) 9. Remove the two screws (callout 12) and pull out the lower pickup assembly (callout 13). Figure 6-364 Remove the lower pickup assembly (6 of 7) 468 Chapter 6 Removal and replacement ENWW Figure 6-365 Remove the lower pickup assembly (7 of 7) NOTE The gear (callout 14) can easily be removed from the pickup assembly. Before installing the pickup assembly, be sure the gear is present. Hint When reinstalling the lower pickup assembly, use the alignment pins (callout 15) on either side as a guide to align the assembly with the holes in the frame. Be sure that the gears on the right side of the lower pickup assembly align properly. Paper feeder door-open switch ENWW 1. Remove the rear cover. See Rear cover on page 447. 2. Remove the right front cover. See Right front cover on page 448. 3. Remove the right cover. See Right cover on page 450. 4. Remove the right lower cover assembly. See Right lower cover assembly on page 454. 2 X 500-sheet paper input assembly components 469 5. Remove three screws (callout 1) and lift out the door-open switch. Figure 6-366 Remove the paper feeder door-open switch (1 of 2) 6. Disconnect the connector (callout 2) and remove the door-open switch. Figure 6-367 Remove the paper feeder door-open switch (2 of 2) 470 Chapter 6 Removal and replacement ENWW Paper feeder driver PCB 1. Remove the rear cover. See Rear cover on page 447. 2. Disconnect twelve connectors (callout 1). Remove two screws (callout 2) and lift out the 2 X 500sheet feeder driver PCB (callout 3). Figure 6-368 Remove the 2 X 500-sheet feeder driver PCB ENWW 2 X 500-sheet paper input assembly components 471 Intermediate paper transfer unit (IPTU) The optional intermediate paper transfer unit (IPTU) allows the MFP to deliver printed copies to the optional stapler/stacker or the 3-bin mailbox. This section addresses the following IPTU components: ● Front cover and front door ● IPTU rear cover ● Connector cover assembly ● IPTU driver PCB ● IPTU driver motors Front cover and front door 1. Open the front door (callout 1) of the IPTU. 2. Remove the M4 screw (callout 2) and the M3 screw (callout 3), and then remove the plate (callout 4). Figure 6-369 Remove the IPTU front cover and front door (1 of 6) 472 Chapter 6 Removal and replacement ENWW 3. Disconnect the connector (callout 5). Figure 6-370 Remove the IPTU front cover and front door (2 of 6) 4. Remove one screw (callout 6). Figure 6-371 Remove the IPTU front cover and front door (3 of 6) ENWW Intermediate paper transfer unit (IPTU) 473 5. Unhook the claw (callout 7) and remove the jam lever (callout 8). Figure 6-372 Remove the IPTU front cover and front door (4 of 6) 6. Remove the two screws (callout 9) inside the front door. Figure 6-373 Remove the IPTU front cover and front door (5 of 6) 474 Chapter 6 Removal and replacement ENWW 7. Push on the tab through the small hole (callout 10). Then remove the front cover (callout 11) and the front door (callout 12) together. Figure 6-374 Remove the IPTU front cover and front door (6 of 6) IPTU rear cover Remove the two screws (callout 1) and the rear cover (callout 2). Figure 6-375 Remove the IPTU rear cover ENWW Intermediate paper transfer unit (IPTU) 475 Connector cover assembly 1. Remove the IPTU rear cover. See IPTU rear cover on page 475. 2. Remove the two screws (callout 1). Figure 6-376 Remove the IPTU connector cover (1 of 3) 3. Remove one screw (callout 2). Figure 6-377 Remove the IPTU connector cover (2 of 3) 4. 476 Disconnect the connector (callout 3). Chapter 6 Removal and replacement ENWW 5. Remove the connector cover assembly (callout 4). Figure 6-378 Remove the IPTU connector cover (3 of 3) IPTU driver PCB 1. Remove the rear cover. See IPTU rear cover on page 475. 2. Remove the connector cover assembly. See Connector cover assembly on page 476. 3. Disconnect the four connectors (callout 1). 4. Remove the three screws (callout 2), and then remove the IPTU driver PCB (callout 3). Figure 6-379 Remove the IPTU driver PCB ENWW Intermediate paper transfer unit (IPTU) 477 IPTU driver motors 1. Remove the IPTU. See Intermediate paper transfer unit (IPTU) on page 252. 2. Remove the rear cover. See IPTU rear cover on page 475. 3. Remove the connector cover assembly. See Connector cover assembly on page 476. 4. Remove the IPTU driver PCB. See IPTU driver PCB on page 477. 5. Remove the six screws (callout 1) and remove the cover. Figure 6-380 Remove the IPTU driver motors (1 of 3) 478 Chapter 6 Removal and replacement ENWW 6. Remove the connectors (callout 2) from each motor. Figure 6-381 Remove the IPTU driver motors (2 of 3) Hint To remove the right motor, remove two screws and loosen the cover. Figure 6-382 Remove the IPTU driver motors (3 of 3) 7. ENWW Remove two screws (callout 3) for each motor and remove the motors. Intermediate paper transfer unit (IPTU) 479 480 Chapter 6 Removal and replacement ENWW 7 Troubleshooting In order to use the information in this chapter, you should have a basic understanding of the HP LaserJet printing process. Explanations of each mechanical assembly, the MFP systems, and the basic theory of operation are contained in chapter 5 of this manual. Do not perform any of these troubleshooting processes unless you understand the function of each MFP component. This chapter contains information about the following topics: ENWW ● Introduction ● Troubleshooting process ● Control panel messages ● Accessory lights for the 3-bin mailbox and stapler/stacker ● Formatter lights ● Replacement parts configuration ● Paper path troubleshooting ● Correcting print quality and copy quality problems ● Media transport problems ● E-mail problems ● Fax problems ● Network connectivity problems ● Functional checks ● MFP resets ● Control panel troubleshooting ● Tools for troubleshooting ● Diagrams for troubleshooting 481 Introduction The information in this troubleshooting chapter is presented with the assumption that the reader has a basic understanding of the color laser-printing process. Explanations of each mechanical assembly, printer systems, and the basic theory of operation are provided in chapter 5. Do not perform any of these troubleshooting processes without fully understanding the function of each mechanism. This chapter contains the following sections: 482 ● Troubleshooting process includes a pre-troubleshooting checklist and a troubleshooting flowchart. These tools contain information about common printer errors that can inhibit proper operation or create print quality problems. These tools also include recommendations for solving the cause of the error. ● Control panel messages explains each control panel-display message and suggests recommendations for clearing the cause of each message. When the printer message indicates a failure for which the root cause is not obvious, use the printer error troubleshooting section and the troubleshooting tools section in this chapter to solve the problem. ● Replacement parts configuration ● Paper path troubleshooting provides techniques to solve feed problems. Explanations are provided about print media checks, troubleshooting jams, and the differences between jams caused by media and those caused by the MFP. ● Paper path troubleshooting ● Output devices provides troubleshooting information for the IPTU, stapler/stacker, and the 3bin mailbox. ● Image formation troubleshooting suggests methods for solving print quality problems. ● Interface troubleshooting provides techniques for isolating communication problems to the MFP hardware, printer configuration, network configuration, or software program. ● Control panel troubleshooting provides procedures for printing a menu map from the MFP control panel. It also describes the control panel menus, the items within each menu, and the possible values for the menu items. ● Fax, e-mail, and network connectivity problems ● Troubleshooting tools help isolate the cause of MFP failures. This section includes explanations of the MFP configuration page and the event log. ● Diagnostics provides instructions about how to gain access to and use the diagnostic tools that are incorporated into the MFP. ● Test pages provides information on printing test pages to help diagnose problems. ● MFP resets ● Service menu provides procedures for opening the service menu and performing serviceoriented tasks. These tasks include counts for entering the serial number, service ID, transfer unit maintenance, fuser maintenance, color page, and total page, and clearing the event log. ● Diagrams provides graphical locations and tables for the MFP's internal assemblies and sensors. Chapter 7 Troubleshooting ENWW Troubleshooting process When the MFP malfunctions or encounters an unexpected situation, information on the control panel alerts you to the situation. This section contains an initial troubleshooting checklist that helps to eliminate many possible causes of the problem. The subsequent troubleshooting flowchart helps you to diagnose the cause of the problem. The remainder of the chapter provides steps for correcting the problems that have been identified. ● Use the initial troubleshooting checklist to evaluate the source of the problem and to reduce the number of steps that are required to fix the problem. ● Use the troubleshooting flowchart to pinpoint the cause of malfunctions. The flowchart lists the section within this chapter that provides steps for correcting the malfunction. Before beginning any troubleshooting procedure, check the following: ● Are supply items (for example, the print cartridge, fuser, and rollers) within their rated life? Does the configuration page reveal any configuration problems? See Information pages on page 640. NOTE The customer is responsible for checking and maintaining supplies, and for using supplies that are in good condition. The customer is responsible for media and print-cartridge supplies. The customer is also responsible for replacing the fuser, transfer roller, and all paper pickup, feed, and separation rollers (tray 1 has a separation pad instead of a roller) that are at or near the end of their 225,000-page rated life. Initial troubleshooting checklist If the MFP is not responding correctly, complete the steps in the following checklist, in order. If the MFP does not pass a step, follow the corresponding troubleshooting suggestions. If a step resolves the problem, you can stop without performing the other steps on the checklist. Troubleshooting checklist ENWW 1. Make sure the MFP Ready light is on and the display says Ready. If no lights are on, see Power-on checks on page 487. 2. Check the cabling. a. Check the cable connection between the MFP and the computer or network port. Make sure that the connection is secure. b. Make sure that the cable itself is not faulty by using a different cable, if possible. c. Check the network connection. See Network connectivity problems on page 596. 3. Ensure that the print media that you are using meets specifications. See Media specifications on page 18. 4. Print a configuration page (see Information pages on page 640.) If the MFP is connected to a network, an HP Jetdirect page also prints. a. If the pages do not print, check that at least one tray contains print media. b. If the page jams in the MFP, see Paper path troubleshooting on page 536. Troubleshooting process 483 5. 6. 7. If the configuration page prints, check the following items. a. If the page prints correctly, then the MFP hardware is working. The problem is with the computer that you are using, with the printer driver, or with the program. b. If the page does not print correctly, the problem is with the MFP hardware. See Functional checks on page 598. Does the image quality meet the user's requirements? If yes, go to step 7. If no, check the following items: ● Print the print quality troubleshooting pages. See Print quality troubleshooting pages on page 572. ● Solve the print quality problems, and then go to step 7. At the computer, check to see if the print queue is stopped, paused, or set to print offline. Windows: Click Start, click Settings, and then click Printers or Printers and Faxes. Doubleclick HP Color LaserJet 4730mfp. -orMac OS X: Open Print Center (or Printer Setup Utility for Mac OS X v.10.2), and double-click the line for the HP Color LaserJet 4730mfp. 484 8. Verify that you have installed the HP Color LaserJet 4730mfp series printer driver. Check the program to make sure that you are using an HP Color LaserJet 4730mfp series printer driver. 9. Print a short document from a different program that has worked in the past. If this solution works, then the problem is with the program that you are using. If this solution does not work (the document does not print) complete these steps: a. Try printing the job from another computer that has the MFP software installed. b. If you connected the MFP to the network, connect the MFP directly to a computer with a parallel cable. Redirect the MFP to the correct port, or reinstall the software, selecting the new connection type that you are using. Chapter 7 Troubleshooting ENWW Troubleshooting flowchart This flowchart highlights the general processes that you can follow to quickly isolate and solve MFP hardware problems. Each row depicts a major troubleshooting step. A “yes” answer to a question allows you to proceed to the next major step. A “no” answer indicates that additional testing is needed. Proceed to the appropriate section in this chapter, and follow the instructions there. After completing the instructions, proceed to the next major step in this troubleshooting flowchart. Table 7-1 Troubleshooting flowchart 1 Is the MFP on and does a readable message appear? Follow the power-on troubleshooting checks. See Power-on checks on page 487. Power on Yes 2 control panel messages 3 Event log No Does the message Ready appear on the control panel display? Yes No Open the DIAGNOSTICS menu and print an event log to see the history of errors with this MFP. After the control panel display is functional, go to step 2. If an error message displays, see Resolving control panel messages on page 488. After the errors have been corrected, go to step 3. If the event log does not print, see Engine test on page 598. If paper jams inside the MFP, see Paper path troubleshooting on page 536. Does the event log print? Yes No If error messages appear on the control panel display when you try to print an event log, see Resolving control panel messages on page 488. After successfully printing and evaluating the event log, go to step 4. 4 Information pages Open the Information menu and print the configuration pages to verify that all of the accessories are installed. Are all of the accessories installed? Yes 5 If accessories that are installed are not listed on the configuration page, remove the accessory and reinstall it. For more information about optional output devices, see Accessory lights for the 3-bin mailbox and stapler/stacker on page 531. No After evaluating the configuration pages, go to step 5. Can you successfully make a copy from both the ADF and the scanner glass? If paper jams inside the ADF, see Paper path troubleshooting on page 536. Copy/scan Yes No If you cannot make a copy from the scanner glass, see Scanner tests on page 659. After you can successfully copy, go to step 6. 6 Does the print quality meet the customer's requirements? Compare the images with the sample defects in the image defect tables. See Image defect examples on page 586. Image quality Yes 7 No Can the customer print successfully from the host computer? After the print quality is acceptable, go to step 7. Verify that all I/O cables are connected correctly and that a valid IP address is listed on the Jetdirect configuration page. Interface Yes. This is the end of the troubleshooting process. ENWW No Troubleshooting process 485 Table 7-1 Troubleshooting flowchart (continued) See Network connectivity problems on page 596. Also see Configuring and verifying an IP address on page 136 in chapter 3 of this manual. If error messages appear on the control panel display, see Resolving control panel messages on page 488. When the customer can print from the host computer, this is the end of the troubleshooting process. 486 Chapter 7 Troubleshooting ENWW Power-on checks The basic MFP functions should start up as soon as the MFP is plugged into an electrical outlet and the power switch is pushed to the on position. If the MFP does not start, use the information in this section to isolate and solve the problem. Power-on troubleshooting overview Turn on the MFP power. If the control panel display remains blank, random patterns appear, or asterisks remain on the display, perform power-on checks to locate the cause of the problem. During normal operation, the main cooling fan begins to spin briefly after the MFP power is turned on. Place your hand over the holes in the rear cover, above the formatter. If the fan is operating, you will feel a slight vibration and feel air passing into the MFP. You can also lean close to the MFP and hear the fan operating. When this fan is operational, the DC side of the power supply is functioning correctly. After the fan is operating, the main motor turns on (unless the top cover is open, a jam condition is sensed, or the paper-path sensors are damaged). You should be able to visually and audibly determine if the main motor is turned on. If the fan and main motor are operating correctly, the next troubleshooting step is to isolate print engine, formatter, and control panel problems. Perform an engine test (see Engine test on page 598). If the formatter is damaged, it might interfere with the engine test. If the engine test page does not print, try removing the formatter and then performing the engine test again. If the engine test is then successful, the problem is almost certainly with the formatter, the control panel, or the cable that connects them. If the control panel is blank when you turn on the MFP, check the following items. 1. Make sure that the MFP is plugged into an active electrical outlet that delivers the correct voltage. 2. Make sure that the power switch is in the on position. 3. Make sure that the fan runs briefly, which indicates that the power supply is operational. 4. Make sure that the formatter is seated properly. 5. Make sure that the control panel display wire harness is connected. See Control panel on page 250. 6. Make sure that the firmware flash memory card and the formatter are seated and operating correctly. See Flash memory card (firmware) on page 287. 7. Remove any HP Jetdirect or other EIO cards, and then try to turn the MFP on again. NOTE If the control panel display is blank, but the main cooling fan runs briefly after the MFP power is turned on, try printing an engine test page to determine whether the problem is with the control panel display, formatter, or other MFP components. See Engine test on page 598. ENWW Troubleshooting process 487 Control panel messages Messages that appear on the control panel display relay the normal status of the MFP (such as Processing job.), or an error condition (such as CLOSE TOP COVER) that needs attention. Resolving control panel messages on page 488 lists messages that require attention, or that might raise questions. Messages are listed in alphabetical order, with numeric messages at the end of the list. Not all messages are listed because some (such as Ready) are self-explanatory. NOTE Some messages are affected by the AUTO CONTINUE and CLEARABLE WARNINGS settings on the Configure Device menu, SYSTEM SETUP submenu, on the control panel. Using the MFP help system This MFP features a help system on the control panel that provides instructions for resolving most MFP errors. Certain control panel messages alternate with instructions about using the help system. Whenever a ? appears in an error message or a message alternates with FOR HELP TOUCH ?, touch the (Help) button to view the help. To exit the help system, touch the (Help) button. Resolving control panel messages Control panel message 10.XX.YY SUPPLY Description NOTE Where noted, the message appears only on the event log, not on the control panel. MEMORY ERROR Recommended action 10.00.YY, 10.10.YY, 10.30.YY, 10.32.YY procedure: 1. Turn the MFP off then on. 2. Swap the cartridge for the color indicated with a cartridge in another slot to determine whether the error follows the cartridge or stays with the slot. If the error follows the cartridge, replace that cartridge. Otherwise, proceed to step 3. 3. Reseat the connectors between the memory PCB (J4001) and DC controller (J1021). 4. Replace the memory controller PCB. 5. Replace the DC controller PCB. Calibrate the printer after replacing the DC controller. alternates with For help press ? The supplies gauge will display the consumption levels of print cartridges. A 10.XX.YY error indicates either an error with a print cartridge or a notification of OVERRIDE AT OUT / COLOR SUPPLY OUT settings. The values of YY are: 00 = black print cartridge 01 = cyan print cartridge 02 = magenta print cartridge 03 = yellow print cartridge The values of XX are: 00 = memory error on supply 10 = memory tag missing 30 = non-HP supply in use 32 = unauthorized supply in use For errors 70 through 92, the message appears only in the event log and is not 488 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action posted on the control panel. The control panel message is indicated in parentheses. 10.70.YY, 10.80.YY, 10.88.YY, 10.89.YY procedure: 70 = Cartridge Out Override activated (override in use) 1. When OVERRIDE AT OUT is selected in the REPLACE SUPPLIESmenu and a print cartridge reaches an Out state, a 10.70.YY message is posted in the event log and the MFP continues to print. 2. When the print cartridge subsequently reaches one of the three thresholds set for Override, one of the following events is posted to the event log and the MFP will not continue to print. 71 = Monochrome printing after color cartridge out activated (printing black only) 80 = Cartridge Out Override deactivated because user limit reached (override not in use) 81 = Monochrome printing after color cartridge out deactivated (not printing black only) 88 = Cartridge Out Override deactivated because maximum use/wear limit reached (override not in use) 89 = Cartridge Out Override deactivated because cartridge is out of toner (override not in use) 90 = Replace cartridge (Replace cartridge) ● 10.80.YY = user limit ● 10.88.YY = HP pre-defined maximum use/wear ● 10.89.YY = out of toner 10.71.YY, 10.81.YY procedure: 1. When AUTOCONTINUE BLACK is selected in the COLOR SUPPLY OUTmenu and a color print cartridge reaches an Out state, a 10.71.YY message is posted in the event log and the MFP continues to print in black-only mode. 2. When the black cartridge subsequently reaches Out, a 10.81.YY message is posted to the event log and the MFP will not continue to print unless OVERRIDE AT OUT is set. 92 = Cartridge not engaged 10.90.YY, 10.92.YY procedure: 11.X INTERNAL CLOCK ERROR To continue touch OK This message is displayed when there is a problem with the real-time clock on the formatter board. XX=01 Dead clock battery XX=02 Dead real-time clock 1. Turn the MFP off then on. 2. Reseat the print cartridge. 3. Replace the indicated print cartridge. Touch OK to continue. If this error occurs, the MFP will continue to track the time and date using the processor clock until the MFP is turned off. Unless the error is corrected, you will be prompted to reset the date and time whenever the MFP is turned off then on. If the error persists, the formatter might need to be replaced. ENWW Control panel messages 489 Control panel message Description Recommended action 13.01.00 JAM INSIDE DRAWER BELOW TRAY 1 Paper is jammed inside the drawer. 1. Follow the onscreen help to clear the jam. Touch OK to continue. 2. It might be a no-pick jam. Check the tray 3 and 4 paper pickup and paper feed rollers. Reseat the rollers if necessary. Replace the rollers if they are worn or damaged. 3. Ensure that paper is loaded correctly in the paper tray. 4. Try exchanging paper trays to isolate the problem. 1. Follow the onscreen help to clear the jam. Touch OK to continue. 2. Check for obstructions in the paper feed assembly. 3. Ensure that paper is loaded correctly in the paper tray. 4. Try exchanging paper trays to isolate the problem. 5. If paper jams in the paper feed assembly, replace the assembly after checking for any obstruction. 1. Follow the onscreen help to clear the jam. Touch OK to continue. 2. Check for obstructions in the fuser. 3. Check for obstructions in the duplexer. 1. Follow the onscreen help to clear the jam. Touch OK to continue. 2. Ensure that media meets specifications. 3. Ensure that the ETB rollers roll freely. 4. Ensure that there is no obstruction at the bottom of the ETB. Paper is jammed between the registration sensor and the yellow drum. 1. Follow the onscreen help to clear the jam. Touch OK to continue. The specific error could be either: 2. Check for obstructions in the paper feed assembly. 3. Ensure that the paper is loaded correctly in the paper tray and that it meets specifications. 4. Check for obstructions in the attachment roller on the ETB. 13.02.00 JAM INSIDE RIGHT DOORS 13.12.00 JAM INSIDE Paper is jammed inside the right doors. The trailing edge was not detected by sensor SR12 after the specified time. Paper is jammed in the fuser. UPPER RIGHT DOOR 13.12.00 JAM INSIDE Paper is jammed inside the upper right door. There is a jam in the oblique roller area between sensor SR8001 (paper reversing sensor) and SR12 (top of page sensor). UPPER RIGHT DOOR 13.JJ.NT JAM IN PAPER PATH 490 Chapter 7 Troubleshooting ● 13.20.00 ● 13.21.00 ENWW Control panel message 13.JJ.NT JAM IN TRAY 1 Description The MP tray pickup solenoid might be defective. Recommended action 5. Replace the paper feed assembly after it has been checked for obstructions. 6. Replace the ETB. Remove any jammed paper from tray 1. Follow the instructions on the control panel. See Jams in Tray 1 on page 557. If the message persists, open the DIAGNOSTICS menu and touch COMPONENT TEST. Run the test for MP TRAY SOLENOID. If the solenoid is defective, replace it. See Component tests on page 659. For more information, see Persistent jams on page 556. 13.JJ.NT JAM IN TRAY X Paper is jammed in the specified tray. Follow the instructions on the control panel. See Jams in tray 2 on page 558. If the message persists, see Persistent jams on page 556. 13.JJ.NT JAM INSIDE LOWER RIGHT DOOR 13.JJ.NT JAM INSIDE OUTPUT ACCESSORY BRIDGE 13.JJ.NT JAM INSIDE RIGHT DOORS ENWW Paper is jammed inside the lower right door. Paper is jammed inside the output accessory bridge. Paper is jammed inside the right doors. The front edge did not reach sensor SR1 within the specified time after reaching sensor SR12. 1. Follow the onscreen help to clear the jam. Touch OK to continue. 2. It might be a no-pick jam. Check the tray 3 and 4 paper pickup and paper feed rollers. Reseat the rollers if necessary. Replace the rollers if they are worn or damaged. 3. Ensure that paper is loaded correctly in the paper tray. 4. Try exchanging paper trays to isolate the problem. 1. Follow the onscreen help to clear the jam. Touch OK to continue. 2. Check for obstructions inside the output accessory bridge. 3. Try printing a simplex job to isolate the issue. 4. Remove and reinstall the output accessory bridge. Check for paper after removal. 1. Follow the onscreen help to clear the jam. Touch OK to continue. 2. Check for obstructions near the fuser inlet. 3. Ensure that paper is loaded correctly in the paper tray. Control panel messages 491 Control panel message 13.JJ.NT JAM INSIDE SMALL FRONT DOOR 13.JJ.NT JAM INSIDE TRAY 1 13.XX.X JAM IN Description Paper is jammed inside the small front door. There is a jam inside tray 1. Recommended action 4. Try exchanging paper trays to isolate the problem. 5. Replace the fuser. 1. Follow the onscreen help to clear the jam. Touch OK to continue. 2. Check for obstructions inside the output accessory bridge. 3. Try printing a simplex job to isolate the issue. 4. Remove and reinstall the output accessory bridge. Check for paper after removal. 1. Remove any jammed paper in tray 1. 2. Ensure that paper is loaded properly. 3. Inspect the pickup roller and separation pad. Replace if necessary. Paper is jammed in an external paper handling device. Clear the jam and then touch OK. 13.XX.YY JAM IN Paper is jammed in the output bin. 1. Clear all jammed paper. TOP OUTPUT BIN Use this list to determine the exact location of the jam: 2. Verify that the connector J50 on the DC controller PCB is firmly seated. See Figure 6-234 Remove the DC controller (1 of 2) on page 385. 3. Verify that the two connectors on the rear of the reversing assembly are installed. See Figure 6-234 Remove the DC controller (1 of 2) on page 385. 4. Use the component diagnostics test to test three motors: switchback motor, intermediate switchback motor, and output motor. See Component tests on page 659. 5. Use the component diagnostics test to test two sensors: face-up/face-down solenoid and alienation solenoid. See Component tests on page 659. 6. Use the manual sensor test to test two sensors: paper delivery sensor and reversing-paper sensor. See Manual sensor test on page 657. 7. If any of these components fail, replace the reversing assembly. LEFT ACCESSORY ● 13.12.07 = staple cartridge ● 13.12.08 = output bin paper-present sensor (paper is stuck) ● 13.12.09 = output bin inlet sensor (paper is stuck) ● 13.12.10 = output bin inlet sensor (paper did not reach the sensor at the appropriate time) ● 13.12.11 = paper present in the output bin when the MFP is turned on ● 13.XX.YY JAM IN STAPLER 492 Chapter 7 Troubleshooting 13.31.00 = paper jammed in the reversing assembly Paper is jammed inside the stapler. See Staple jams on page 548. ENWW Control panel message Description Recommended action 20 INSUFFICIENT MEMORY The MFP has received more data from the computer than fits in available memory. 1. For help press ? Touch OK to continue printing. CAUTION A loss of data will occur. alternates with 20 INSUFFICIENT MEMORY 2. Reduce the complexity of the print job to avoid this error in the future. 3. Adding memory to the MFP may allow printing of more complex pages. 1. Touch OK to continue printing. To continue touch OK 22 EIO X The EIO card in card slot X has overflowed its I/O buffer during a busy state. BUFFER OVERFLOW CAUTION A loss of data will occur. To continue touch OK 2. 22 EMBEDDED I/O Check the host configuration. If the message persists, replace the device in the EIO slot. Too much data was sent to the embedded HP Jetdirect print server. Touch OK to continue. When this error occurs, data might be lost. If necessary, resend the job to the MFP. The parallel buffer has overflowed during a busy state. 1. BUFFER OVERFLOW To continue touch OK 22 PARALLEL I/O BUFFER OVERFLOW NOTE A loss of data will occur. For help press ? alternates with 2. If the message persists, disconnect the parallel cable at both ends and reconnect. 3. Ensure that a high-quality cable is being used. Some non-HP parallel cables might be missing pin connections or might not conform to the IEEE-1284 specification. 4. Replace the parallel cable. 5. Leave the PC connected and attempt to connect to another printer. If the connection fails, replace the formatter. 1. Touch OK to continue printing. 22 PARALLEL I/O BUFFER OVERFLOW To continue touch OK 22 USB I/O The USB buffer has overflowed during a busy state. BUFFER OVERFLOW NOTE A loss of data will occur. To continue touch OK ENWW Touch OK to resume printing. 2. If the message persists, disconnect the USB cable at both ends and reconnect. 3. Ensure that a high-quality USB cable is being used. Control panel messages 493 Control panel message 30.00.01 Check Cables Check Scanner Lock 30.01.06 SCANNER FAILURE 30.01.08 SCANNER FAILURE Description The scanner cables might be loose, or the scanner lock might be incorrectly set. This is a scanner fan error. This fan is located in the base of the scanner assembly. It operates whenever the scanner lamp is illuminated or whenever the scanner flatbed motor is rotating. This fan also operates during the MFP initialization sequence. This is a scanner calibration error. The scanner might be locked, or a cable might not be connected correctly. Recommended action 4. Replace the USB cable. 5. Leave the PC connected and attempt to connect to another printer. If the connection fails, replace the formatter. 1. To continue, turn the MFP off then on. 2. Check the cables and the scanner lock. 3. Check the scanner fan. 1. During the MFP initialization sequence, listen to the fan to determine if it is operating. 2. Verify that the connector CN108 on the scanner controller PCB is firmly seated. See Scanner controller PCB connections on page 669. Also make sure that the connection for the fan in the base of the scanner assembly is firmly seated. 3. If all the connections are secure but the fan is not operating, replace the fan. See Scanner fan on page 428. 1. Raise the ADF and ensure that the scanner lock is in the unlocked position. 2. Turn on the MFP and watch to see if the optical assembly moves. If it does not move, remove the scanner glass to see if anything is hindering the optical assembly from moving. 3. Ensure that the optical assembly drive belt is installed correctly. 4. Verify that the connector CN106 on the scanner controller PCB is firmly seated. See Figure 7-20 Main assembly PCBs on page 678. Also see Scanner controller PCB connections on page 669. 5. Verify that the connector CN109 on the scanner controller PCB is firmly seated. Also verify that the connector for the scanner home position sensor is firmly seated. See Figure 7-15 Scanner controller PCB component connections on page 669. 1. Remove the ADF rear cover and watch the fan during a scan from the ADF. 2. Verify that the fan connection on the ADF intermediate PCB is firmly seated. 3. If the fan does not rotate, replace the ADF. See ADF assembly on page 411. During the MFP initialization sequence, the scanner optical assembly moves from its home position to the calibration strip. If this movement does not occur, this error appears. 30.01.10 SCANNER FAILURE The ADF fan is not operating. The ADF fan operates only during the scan process. 494 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action 30.01.YY SCANNER FAILURE An error has occurred in the scanner. Use the following list to identify specific errors: 1. Turn the MFP off and then on to try to clear the message. ● 30.01.01 = The scanner cover is open. 2. ● 30.01.02 = A jam has occurred in the ADF. If the message indicates that a jam has occurred, clear the jam. See Jams in the ADF on page 562. ● 3. 30.01.03 = The ADF could not pick up the paper. ● 30.01.06 = An error has occurred at the scanner fan. (See the separate entry for this error.) Verify that the cable between the print engine and the scanner is securely connected. See Scanner controller PCB connections on page 669. 4. Upgrade the firmware. 5. If you are unable to resolve the problem, replace the scanner assembly. See Scanner assembly on page 414. 40 Bad Serial Transmission To continue touch OK 40 EIO X BAD ENWW ● 30.01.07 = A communication error has occurred in the scanner. ● 30.01.08 = A scanner calibration error has occurred. (See the separate entry for this error.) ● 30.01.10 = An error has occurred at the ADF fan. (See the separate entry for this error.) ● 30.01.15 = Scanner initialization failed. ● 30.01.17 = The scanner carriage is locked. ● 30.01.18 = An error occurred on the scanner PCB. ● 30.01.19 = An error occurred at the scanner lamp. ● 30.01.22 = A fatal hardware error has occurred in the scanner. ● 30.01.23 = A scanner calibration error has occurred. ● 30.01.24 = The ADF jam access door is open. ● 30.01.25 = A general error has occurred in the scanner or ADF. This error is most likely a memory corruption. ● 30.01.29 = The ADF output bin is full. ● 30.01.36 = The scanning firmware upgrade failed. The MFP automatically tries to upgrade the firmware again the next time the MFP is turned on. A serial data error (parity, framing, or line overrun) occurred as data was being sent by the computer. Touch OK to clear the error message. (Data will be lost.) The connection between the MFP and the EIO card has been broken. Touch OK to continue printing. Control panel messages 495 Control panel message Description Recommended action A connection with the embedded Jetdirect print server has been broken. Turn the MFP off then on. TRANSMISSION To continue touch OK 40 EMBEDDED I/O BAD TRANSMISSION If the message persists, the embedded Jetdirect print server might be damaged. Replace the formatter. See Formatter board on page 280. To continue touch OK 41.3 UNEXPECTED The paper that is loaded is longer or shorter in the feed direction than the size configured for the tray. SIZE IN TRAY X 1. For help press ? If the incorrect size was selected, to access cancel the job or press help. OR alternates with 2. Touch OK to select another tray. LOAD TRAY XX 3. Run paper path diagnostics to ensure that the sensors are functioning properly. 4. Replace the paper feed unit. 1. TYPE IN TRAY X If the incorrect type was selected, to access cancel the job or press help. For help press ? OR [TYPE] [SIZE] To use another tray touch OK 41.5 UNEXPECTED The MFP senses a different paper type in the paper path than configured in the tray. alternates with 2. Touch OK to select another tray. LOAD TRAY XX 3. Run the paper path diagnostics to ensure that the sensors are functioning properly. 4. Replace the paper feed unit. This message appears when a connected USB accessory draws too much power. When this happens, the ACC port is disabled and printing stops. ● Use the scroll bar to step through the instructions. ● Remove the USB accessory. A critical firmware error has occurred that caused the processor on the formatter to abort operation. This type of error can be caused by invalid print commands, corrupt data, or invalid operations. In some cases, electrical noise in the cable can corrupt data during transmission to the printer. Other causes include poor-quality parallel cables, poor connections, or homegrown programs. On rare occasions, the formatter is at fault, which is usually indicated by a 79 Service Error. 1. Turn the MFP off then on. 2. Press Stop to clear the print job from memory. 3. Turn the MFP off then on. 4. Try printing a job from a different software program. If the job prints, go back to the first program and try printing a different file. If the message appears only with a certain software program or print job, contact the software vendor for assistance. [TYPE] [SIZE] To use another tray touch OK 44.1 USB ACCESSORY ERROR For help press ? 49.XX.XX PRINTER ERROR PRINTER ERROR To continue turn off then on 496 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action 5. If the message persists with different software programs and print jobs, disconnect all of the cables to the MFP that connect it to the network or computer. 6. Turn the MFP off. 7. Remove all memory DIMMs or thirdparty DIMMs from the MFP. (Do not remove the firmware DIMM.) 8. Remove all EIO devices from the MFP. 9. Turn the MFP on. 10. If the error no longer exists, reinstall each DIMM and EIO device one at a time, making sure to turn the MFP off and on again as you install each device. 11. Replace a DIMM or EIO device if you determine that it causes the error. 12. Remember to reconnect all of the cables that connect the MFP to the network or computer. 13. If the error persists, upgrade the firmware before replacing the DC controller. 14. Replace the formatter and calibrate the MFP. See Calibrating the MFP on page 591. 50.X FUSER ERROR A fuser error has occurred. 1. Turn the MFP off then on. For help press ? The error might be due to an inadequate power supply, inadequate line voltage, or a problem with the fuser. 2. Reinstall the fuser and check the fuser connection (J5001) with the DC controller. If the connector is damaged, replace it. 3. Replace the fuser. 4. Replace the low-voltage PCB. 5. Replace the DC controller. The following are specific fuser errors: 50.1: A low fuser temperature error has occurred in the main thermistor. 50.2: A fuser warm-up service error has occurred. 50.3: A high fuser temperature error has occurred in the main thermistor. 50.6: An open fuser error has occurred. 50.7: A fuser pressure release mechanism has failed. 50.8: A low fuser temperature error has occurred in the sub thermistor. 50.9: A high fuser temperature error has occurred in the sub thermistor. ENWW Control panel messages 497 Control panel message Description Recommended action 51.1Y PRINTER ERROR A beam detect error has occurred. 1. Turn the MFP off then on. PRINTER ERROR The values of Y are: 2. For help press ? Y Description If possible, run the scanner test diagnostic for the laser scanner indicated. alternates with 0 - Black 3. 51.1Y PRINTER ERROR 1 - Cyan Verify that the scanner is properly connected at the DC controller. To continue 2 - Magenta 4. Replace the scanner. turn off then on 3 - Yellow 51.2Y A laser error has occurred. 1. Turn the MFP off then on. PRINTER ERROR The values of Y are: 2. For help press ? Y Description If possible, run the scanner test diagnostic for the laser scanner indicated. alternates with 0 - Black 3. 51.2Y 1 - Cyan Verify that the scanner is properly connected at the DC controller. PRINTER ERROR 2 - Magenta 4. Replace the scanner. To continue 3 - Yellow 1. Restart the MFP. 2. Scan from the flatbed and from the ADF. 3. Reseat the formatter. turn off then on 52.XY PRINTER ERROR A scanner error has occurred. alternates with To continue turn off then on 53.XY.ZZ CHECK RAM A memory error has occurred. DIMM SLOT X X DIMM type 1Y Device location If prompted to do so, touch OK to continue. The MFP should come to the Ready state, but will not make full use of all memory installed. Otherwise: 1. Turn the MFP off. 2. Verify that all memory meets specifications and is correctly seated. ZZ Error number 3. Turn the MFP on. 00 - Unsupported memory 4. If the problem persists, replace the DIMM card in the slot indicated. 1 - DIMM Slot 1 2 - DIMM Slot 2 01 - Unrecognized memory 02 - Unsupported memory size 03 - Failed RAM test 04 - Exceeded maximum RAM size 05 - Invalid DIMM speed 498 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action MAY BE DELETE54.X PRINTER ERROR Printing cannot continue. There is a sensor malfunction. 1. Turn the MFP off then on. 2. Check connector J501 on the toner level PCB or J5201 on the environmental sensor. 3. Check connector J1014 or connector J1010 on the DC controller. 4. Replace the environmental sensor or the toner level PCB. 5. Replace the DC controller. To continue Values of X are: turn off then on 01 - Humidity/temperature sensor 15 - Yellow 16 - Magenta 17 - Cyan 18 - Black 54.XX PRINTER ERROR 54 errors indicate sensor abnormalities. Sensor abnormalities are caused by failed or black sensors, or sensors that report results outside of an expected range. 54.01 procedure: 1. Check that all of the environmental requirements are met. 2. Turn the MFP off then on. 3. Check connector J5201 on the environmental sensor and connector J1010 on the DC controller. XX description: 4. Replace the environmental sensor. 01 = environmental temperature sensor output is abnormal (appears only in the event log) 5. Replace the DC controller. 05 = Media sensor failure (appears only in the event log) 1. Check connector J4201 on the paper feed assembly and connector J1013 on the DC controller. 2. Replace the paper feed assembly. 3. Replace the DC controller. NOTE Some 54 errors do not stop the printing process and are noted on the event log but not on the control panel. NOTE Errors 07 through 0F appear only in the event log and printing continues. 07 = yellow drum phase (home) position sensor 54.05 procedure: 54.07, 54.08, 54.09, 54.0A procedure: 1. Check connector J1022 on the DC controller to the drum home position sensor for the color indicated. 2. Replace the main drive assembly. 3. Replace the DC controller. 08 = magenta drum phase (home) position sensor 09 = cyan drum phase (home) position sensor 0A = black drum phase (home) position sensor 54.0B, 54.0C, 54.0D, 54.0F procedure: 0B = Density Sensor Out of Range 0C = Halftone Calibration 0D = Halftone Calibration Diffusion 0F = CPR Out of Range ENWW Control panel messages 499 Control panel message Description Recommended action The last two digits indicate the color (00 = black, 01 = cyan, 02 = magenta, 03 = yellow) 1. Check for correct formation of the calibration swatches on the ETB. If the swatches are light or missing a color, check the primary transfer components (cartridge, main drive assembly, HVPS) for the missing or light color. 2. Check the cartridge and replace if necessary. 3. Check connectors J4401A/J4401B on the color misregistration sensor to J1012 on the DC controller. 4. Replace the paper feed assembly. 5. Replace the DC controller. 55.XX.YY DC An printer command error has occurred. 1. Turn the MFP power off then on. CONTROLLER ERROR XX Description 2. For 01 and 02 errors, replace the DC controller. 3. For 03 and 04 errors, check all connections with the DC controller. 03 = No engine response 4. Upgrade the DC controller firmware. 04 = Communication error 5. For 05 errors, upgrade the DC controller. 6. Replace the DC controller. 01 = Memory error 02 = Memory error 05 = RFU error 55.04.55 = ADF fan error 56.XX An MFP error has occurred. 1. Turn the MFP off then on. PRINTER ERROR XX Description 2. Remove and reinstall all input and output devices. To continue 01 - Input device 3. turn off then on 02 - Output device Check all connectors to input and output devices. Replace any defective connectors. 57.0X An MFP fan error has occurred. 1. Turn the MFP off then on. PRINTER ERROR Description 2. Check the fan for obstructions. To continue 57.0A - Power supply fan 3. Ensure that the fan rotates. turn off then on 57.05A - Duplex fan 4. Ensure that the fan connector is seated properly. 5. Replace the fan. 57.09 - Fuser fan (top back) 57.08 - ETB fan 57.03 - Sub power supply fan 57.07 - Control fan 1 (rearmost) 500 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action 57.06 - Control fan 2 57.04 - Cartridge fan (bottom left) 57.01 - Delivery fan (top left) 58.0X A memory tag error was detected. 1. Turn the MFP off then on. PRINTER ERROR Description 2. Check the power supply. For help press ? 03 - Memory controller PCB (CPU) 3. alternates with 04 - Memory controller PCB (power) Check connectors J4001 and J9630 on the memory controller PCB and J1021 on the DC controller PCB. 58.0X 4. Replace the memory controller PCB. PRINTER ERROR 5. Replace the e-label contacts. To continue 6. Replace the DC controller. 1. Turn the MFP off then on. turn off then on 59.XY An MFP motor error has occurred. PRINTER ERROR X Description For help press ? 0 Motor error alternates with 1 Motor startup error 59.XY 2 Motor rotation error PRINTER ERROR 3 Fuser motor startup error To continue 4 Fuser motor rotation error turn off then on 5 Image drum motor startup error NOTE Note: This message might also appear if the transfer unit is missing or incorrectly installed. 2. Ensure that the transfer unit is correctly installed. 1. Turn the printer off then on. 2. Note: This message might also appear if the transfer unit is missing or incorrectly installed. Ensure that the transfer unit is correctly installed. 6 Image drum motor rotation error 9 ETB motor startup error ETB motor error A ETB motor rotation error 1. Run the component test to verify that the ETB is working correctly. See Component tests on page 659. 2. Clean the ETB unit intermediate connector J4613. 3. Reconnect the connector J4613 between the ETB and the printer, and J1011 on the DC controller PCB. 4. Replace the ETB. 5. Replace the DC controller PCB. See DC controller PCB on page 384. Calibrate the printer after replacing the DC controller. See Calibrating the MFP on page 591. B Developing disengaging motor startup error C Developing disengaging motor rotation error Y Description 0 - Black or N/A 1 - Cyan 2 - Magenta 3 - Yellow ENWW Control panel messages 501 Control panel message Description Recommended action Fuser motor error 1. Reconnect the connectors J4605 for the fuser motor and J1024 on the DC controller PCB. 2. Run the component test to verify that the fuser motor is working correctly. See Component tests on page 659. 3. Replace the fuser motor. 4. Replace the DC controller PCB. See DC controller PCB on page 384. Calibrate the printer after replacing the DC controller. See Calibrating the MFP on page 591. Print cartridge motor error 1. Run the component test to verify that the print cartridge motor is working correctly. See Component tests on page 659. 2. Reconnect the print cartridge connector on the DC controller PCB (J1018 for magenta and black, J1017 for cyan and yellow). On the motor itself, reconnect the connectors (J4603 for magenta, J4604 for black, J4601 for yellow, and J4602 for cyan). 3. Replace the drum drive assembly for the indicated print cartridge. 4. Replace the DC controller PCB. See DC controller PCB on page 384. Calibrate the printer after replacing the DC controller. See Calibrating the MFP on page 591. Developing disengaging motor error 502 Chapter 7 Troubleshooting 1. Run the component test to verify that the print developing disengaging motor is working correctly. See Component tests on page 659. 2. Reconnect the connectors J468 and J1020 between the developing disengaging motor and the DC controller PCB. 3. Replace the developing disengaging motor. See Developing disengaging motor on page 369. 4. Replace the DC controller PCB. See DC controller PCB on page 384. Calibrate the printer after replacing the DC controller. See Calibrating the MFP on page 591. ENWW Control panel message Description Recommended action 60.X A tray lifting error has occurred, where X is the number of the tray. 1. Turn the MFP off then on. 2. For tray 2, verify that connector J93 on the DC controller is firmly seated. This connector is for the lift motor. 3. Verify that connector J4618 is securely connected, and then check connector J1015 on the DC controller. 4. For trays 3 and 4, verify that connectors J8226 and 8211 on the paper deck driver PCB are securely connected. 5. If a loud clicking sound is heard while the MFP restarts, reinstall the lifter motor assembly and ensure that the gears are seated properly. Also ensure that the cassette pickup roller is properly installed. If the lifter motor assembly is damaged, replace the assembly and check for any obstruction. 6. Replace the DC controller. 1. Turn the MFP off then on. 2. Reseat the firmware compact flash and ensure that it is the first slot (the slot is marked firmware). 3. Replace the firmware compact flash. 4. Replace the formatter. 1. Turn the MFP off then on. If necessary, reseat the output device. Ensure that the output device is connected and the cable is tightened. 2. Ensure that no error lights are illuminated on the output device. 1. Turn the MFP power off. 2. Check that the accessory is properly seated on and connected to the MFP, without any gaps between the MFP and the accessory. If the accessory uses cables, disconnect and reconnect them. 3. Turn the MFP power on. 4. If this message persists, replace the output device. PRINTER ERROR 02 - tray 2 alternates with 03 - tray 3 To continue 04 - tray 4 turn off then on 62 NO SYSTEM No system was found. To continue turn off then on 65.X.X OUTPUT DEVICE CONDITION 66.XX.YY OUTPUT An external output device has a condition that needs attention before printing can resume. An error occurred in an external paperhandling accessory. DEVICE FAILURE ENWW ● 66.00.15 = The output device was removed and then replaced while the MFP power was on. ● 66.12.01 = Output-lift roller or paddlemotor error ● 66.12.02 = Jogger-motor error ● 66.12.03 = Stapler motor error Control panel messages 503 Control panel message Description Recommended action 68.X PERMANENT A non-volatile storage device is full. Touching OK should clear the message. Printing can continue, but there may be unexpected behavior. 1. Touch OK to continue. 2. For 68.0 errors, initialize the NVRAM. 3. For 68.1 errors: STORAGE FULL For help press ? X Description alternates with ● Use HP Web Jetadmin to delete files from the hard disk or flash card. ● Reinitialize the hard disk. See Hard-disk initialization on page 601. ● Replace the hard disk. See Hard drive on page 282. ● Replace the formatter. See Formatter board on page 280. 68.0 - Onboard NVRAM 68.X PERMANENT 68.1 - Removable disk or flash STORAGE FULL To continue turn off then on 68.X PERMANENT STORAGE WRITE FAIL To continue touch OK The MFP NVRAM is full. Some settings that are saved in the NVRAM might have been reset to the factory defaults. Printing can continue, but some unexpected functions might occur if an error occurred in permanent storage 1. Touch OK to continue. 2. For 68.0 errors, perform an NVRAM initialization. 3. For 68.1 errors: X Description ● Use HP Web Jetadmin to delete files from the hard disk or flash card. ● Reinitialize the hard disk. See Hard-disk initialization on page 601. ● Replace the hard disk. See Hard drive on page 282. ● Replace the formatter. See Formatter board on page 280. 68.0 - Onboard NVRAM failure 68.1 - Memory DIMM or hard disk failure 4. 68.X STORAGE ERROR SETTINGS CHANGED For help press ? alternates with 68.X STORAGE ERROR One or more MFP settings saved in the non- 1. volatile storage device is invalid and has 2. been reset to its factory default. Touching OK should clear the message. Printing can continue, but there may be unexpected 3. behavior. For 6810 errors that persist, reinitialize the hard disk or flash card. Touch OK to continue. If the message persists, turn the MFP off then on. For 68.0 errors, reinitialize the NVRAM. 0 - NVRAM 1 - Disk or flash SETTINGS CHANGED To continue touch OK 69.X PRINTER ERROR An MFP error has occurred. For help press ? X - 0, 1 alternates with Duplex unit is not functioning. 69.X PRINTER ERROR 504 Chapter 7 Troubleshooting 1. Turn the MFP off then on. Press more information. 2. Check the duplex connection to ensure that it is connected to the duplexer. for ENWW Control panel message Description To continue Recommended action 3. Ensure that connector J1030 is connected at the DC controller. 4. Upgrade the firmware. 5. Replace the duplexer. turn off then on Replace the DC controller. 8X.YYYY The I/O accessory card in slot X has encountered a critical error. 1. Turn the MFP off then on. 2. If the problem persists, reseat the EIO card. 1: error in slot 1 3. Replace the EIO card. This message is generated by a failure of the embedded Jetdirect print server. Turn the MFP off then on. Press more information. EIO X ERROR X Description 8X.YYYY EMBEDDED JET DIRECT ERROR for If the message persists, see Troubleshooting the embedded HP Jetdirect print server on page 665. [Binname] FULL The specified output bin is full. = Empty the bin to continue. Unknown Standard output bin Left output bin Optional bin [FS] DEVICE 1. To clear the message, touch OK. FAILURE 2. Turn the MFP off then on. To clear touch OK 3. If the message persists, remove and replace the affected component if possible. 1. To clear the message, touch OK. 2. If the message persists, turn the MFP off then on. 3. If the message reappears, there may be a problem with the software application. 1. Use HP Web Jetadmin to remove files from the affected component and try again. 2. If the error persists, turn the MFP off then on. 1. To enable writing to the affected component, turn off write protection using HP Web Jetadmin. 2. Turn the MFP off then on. [FS] FILE OPERATION FAILED To clear touch OK FS = ROM disk, RAM disk, card slot X, internal disk, EIO X disk, or USB. The MFP received a PJL file system command that attempted to perform an illogical operation (for example, to download a file to a non-existent directory). alternates with Ready [FS] FILE The component is full. SYSTEM IS FULL To clear touch OK [FS] IS The component is write-protected. WRITE PROTECTED To clear touch OK ENWW Control panel messages 505 Control panel message Description Recommended action [FS] NOT The Flash file system has not been initialized. It must be initialized before it can be used. Touch OK to continue. INITIALIZED To clear touch OK Use HP Web Jetadmin to initialize the device or use DISKINIT from the control panel. alternates with CAUTION All data on all disk devices is lost when performing a DISKINIT from the control panel. Current status message A0B1C1D0... alternates with To exit press STOP Access Denied MENUS LOCKED ADF Cover Open This message is displayed when a paper path sensor test or a paper path test is run. The alphabetical value indicates which sensor is being checked. See Diagnostic tests on page 655. No action necessary. An attempt has been made to modify a menu item while the control panel security mechanism is enabled by the MFP administrator. The message will disappear shortly, and the MFP will return to Ready state. Use PJL commands or HP Web Jetadmin to unlock the control panel. The ADF cover is open. The ADF cover-open sensor is located directly above the ADF feed motor. See ADF and scanner sensors on page 679. When the ADF jam access cover is closed, a plastic protrusion on the bottom of this cover blocks the sensor, and the scanner controller PCB detects that the cover is closed. If you recently disassembled the ADF, ensure that all of the covers are installed correctly and that the wiring to the sensor is firmly seated. Verify that CN105 on the scanner controller PCB is firmly seated. Open the DIAGNOSTICS menu, and touch SCANNER TESTS and then sensors. Open and close the ADF jam access covers and observe whether the status changes on the control panel display. If the status does not change, ensure that the connectors are firmly seated. Clean or replace the sensor if necessary. ADF Output Bin Full The ADF output bin holds 50 sheets of paper. The MFP stops when the bin is full. This message usually clears when the output bin is emptied. If the message persists, check the following: 1. Verify that the ADF output-bin-full sensor flag can move freely. 2. Verify that the connector for the sensor flag is seated correctly. Use the SCANNER TESTS in the DIAGNOSTICS menu to test this sensor. See Scanner tests on page 659. Lift up on the sensor to simulate the output bin being 506 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action full. Observe whether the status changes on the control panel display. If the status does not change, ensure that the connectors are firmly seated. Clean or replace the sensor if necessary. ADF Paper Jam Paper is jammed in the ADF. Clear the jam. For more information, see Paper path troubleshooting on page 536. Also see Persistent jams on page 556. The ADF-read motor might be defective. Observe the motor to see if it is rotating or attempting to pull paper through the paper path. See Figure 7-15 Scanner controller PCB component connections on page 669. You can use the SCANNER TESTS in the DIAGNOSTICS menu to test this motor. See Scanner tests on page 659. Run the ADF READ MOTOR test and the ADF READ MOTOR REVERSE test. If the motor does not rotate, verify that connector CN103 is seated correctly on the scanner controller PCB and that the connector on the motor is seated correctly. If the motor is defective, replace the ADF. See ADF assembly on page 411. The ADF paper-present sensor might be defective. See Figure 7-20 Main assembly PCBs on page 678. Make sure that the sensor flag can move freely. You can use the SCANNER TESTS in the DIAGNOSTICS menu to test this sensor. See Scanner tests on page 659. Manually move the flag and observe whether the status changes on the control panel display. If the status does not change, make sure that the wiring for the sensor is firmly seated. Clean or replace the sensor if necessary. ADF Pick Error The ADF experienced an error while picking paper. Clear the jam. See Jams in the ADF on page 562. Also see Solving repeated jams on page 555. If the message persists, ensure that the ADF mylar sheet, ADF pickup roller assembly, and ADF separation pad are installed correctly. If any of these components is dirty or worn, replace the component. The ADF input motor might be defective. Observe the motor to see if it is rotating or attempting to pull paper through the paper path. See Figure 7-23 ADF motors, fans, and solenoids on page 680. You can use the SCANNER TESTS in the DIAGNOSTICS menu to test this motor. See Scanner tests on page 659. Run the ADF INPUT MOTOR test and the ADF INPUT MOTOR ENWW Control panel messages 507 Control panel message Description Recommended action REVERSE test. If the motor does not rotate, verify that the connector CN103 is seated correctly on the scanner controller PCB and that the connector on the motor is seated correctly. If the motor is defective, replace the ADF. See ADF assembly on page 411. ADF Skew Error Paper is skewed in the ADF. Make sure that the paper guides are aligned on the sides of the originals, and that all of the originals are the same size. Remove the remaining paper from the ADF and close the ADF cover. Follow the instructions in the onscreen dialog box. Attachment Too Big The scanned documents have exceeded the size limit of the server. Send the job again using a lower resolution, smaller file size settings, or fewer pages. See Using the embedded Web server on page 633 to learn how to reduce the size of the attachment. Contact the network administrator to enable sending the scanned documents by using multiple emails. BAD DUPLEXER The duplexer is not connected properly and must be reinserted before printing can continue. 1. Turn the MFP off then on. 2. Reconnect the duplexer and ensure that the connector is not damaged. CONNECTION alternates with If necessary, replace the duplexer. For help press ? Blown Lamp Fuser Error Blown Motor Fuser Error The scanner lamp fuser has failed. The scanner motor fuser has failed. 1. Turn the MFP off then on. 2. Replace the fuser. 1. Turn the MFP off then on. 2. Replace the fuser. Calibrating... The MFP is calibrating. No action necessary. CALIBRATION FAILED The scanner failed the calibration process. 1. Turn the MFP off then on. 2. Copy a document on the flatbed. 3. Perform the calibration again, following the instructions carefully. Canceling. The MFP is in the process of canceling a job. The message will continue to be displayed while the job is stopped, the paper path flushed, and any remaining incoming data on the active data channel is received and discarded. No action necessary. CARD SLOT X NOT The flash card in slot X is not working correctly. 1. Turn the MFP off then on. 2. Remove the card from the slot indicated and replace with a new card. FUNCTIONAL 508 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action Check Cables The cable that connects the scanner to the MFP is experiencing an error. 1. Lift up the ADF assembly and check the scanner lock to ensure that it is in the unlocked position. 2. Verify that the connector CN102 (DC power connection) on the scanner controller PCB is firmly seated. 3. Verify that the connector CN104 (optical head connection) on the scanner controller PCB is firmly seated. 4. Verify that the connector CN101 (formatter connection) on the scanner controller PCB is firmly seated. 5. Also see the entry in this table for 30.1.8 SCAN FAILURE. 1. Lift up the ADF assembly and check the scanner lock to ensure that it is in the unlocked position. 2. Verify that the 256-MB memory board is installed on the back of the formatter. 3. Verify that the connector CN102 (DC power connection) on the scanner controller PCB is firmly seated. 4. Verify that the connector CN104 (optical head connection) on the scanner controller PCB is firmly seated. 5. Verify that the connector CN101 (formatter connection) on the scanner controller PCB is firmly seated. 6. Also see the entry in this table for 30.1.8 SCAN FAILURE. Then turn off then on Check Cables Check Scanner Lock The scanner might be locked or the interface cable might be seated incorrectly. To continue turn off then on Check Output Device An error has occurred with the output device. Remove and reinstall the ouptut device. Observe the LED on the device. If it is flashing or is amber, see Accessory lights for the 3-bin mailbox and stapler/stacker on page 531. Check the glass and remove any A digital send or copy job has been performed from the scanner glass, but the original document needs to be removed. Remove the original document from the scanner glass and press Start. Checking paper path The engine is turning its rollers to check for possible paper jams. No action necessary. Checking printer The engine is doing an internal test. No action necessary. CHOSEN PERSONALITY PJL encountered a request for a personality that did not exist in the MFP. The job is aborted and no pages will be printed. 1. Press 2. Use the scroll bar to step through the instructions. paper then press Start NOT AVAILABLE To continue touch OK for detailed information. alternates with ENWW Control panel messages 509 Control panel message Description CHOSEN PERSONALITY Recommended action 3. Reprint using the correct driver for the device. 4. Reprint using a printer driver for a different printer language, or add the requested printer language to the MFP if possible. To see a list of available personalities, print a configuration page. NOT AVAILABLE For help press ? CLEANING DISK X% COMPLETE A storage device is being cleaned. Do not turn the MFP off. When the process is complete, the MFP will automatically restart. No action necessary. Cleaning... A cleaning page is being processed. No action necessary. Clearing event log This message is displayed while the event log is cleared. The MFP will exit the MENUS once the event log has been cleared. No action necessary. Clearing paper path The MFP jammed or detected misplaced paper when turned on. The MFP is attempting to eject jammed pages automatically. No action necessary. CLOSE DRAWER This message is displayed when the drawer situated below tray 1 is open. 1. Close the drawer. 2. Check the switch. Replace the switch if necessary. 1. Close the door. 2. Check the switch. Replace the switch if necessary. 1. Close the door. 2. Check the switch. Replace the switch if necessary. 1. Close the door. 2. Check the switch. Replace the switch if necessary. BELOW TRAY 1 CLOSE LOWER RIGHT DOOR CLOSE RIGHT DOORS CLOSE SMALL FRONT DOOR Creating... CLEANING PAGE DATA RECEIVED To print last page touch OK This message is displayed when the lower right door is open. This message is displayed when the upper right or middle door is open. This message is displayed when the small front door of the IPTU is open. This message is displayed while a cleaning page is being generated. When the page is complete, the control panel display backs up one screen to the PRINT QUALITY menu. No action necessary. The MFP received data and is waiting for a form feed. When the MFP receives another file, the message should disappear. Touch OK to continue printing. Prompt for setting the MFP date and time. Default format is [YYYY]/[MMM]/[DD] [HH][MM]. To change, touch OK and follow the time and date prompts. When the page is printed, follow the instructions printed on the cleaning page to process the page. alternates with Ready DATE/TIME 510 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action DELETING PRIVATE JOBS The MFP is deleting a private stored job. A PIN is required to delete a private job. No action necessary. Deleting... X The MFP is currently deleting the stored job. No action necessary. Digital Send Communications Error An error has occurred during a digital send task. Contact the network administrator. Digital Send Server Error The MFP cannot communicate with the server. Verify the network connection. Contact the network administrator. DUPLEXER ERROR REMOVE DUPLEXER The duplexer has been removed. 1. Turn the MFP off then on. Install duplexer with power off 2. Check the duplexer connection to ensure that it is connected properly to the duplexer. 3. Ensure that connector J1030 is connected at the DC controller. 4. Upgrade the firmware. 5. Replace the duplexer. 6. Replace the DC controller. E-mail Gateway did not A gateway has exceeded the time out value. Validate the SMTP IP address. See E-mail problems on page 595. The EIO disk in slot X is not working correctly. 1. Turn the MFP off. 2. Remove the EIO disk from the slot indicated and replace with a new EIO disk drive. respond. Job failed. EIO X DISK NOT FUNCTIONAL For help press ? EIO X disk The EIO disk device in slot X is initializing. No action necessary. The EIO disk device in slot X is spinning up its platter. No action necessary. Error executing Digital Send job. Job failed. A digital send job has failed and cannot be delivered. Try to send the job again. Event Log Empty SHOW EVENT LOG was selected from the control panel, and the event log is empty. No action necessary. FLASH OR [FS] A device failure has occurred on the specified drive. Printing can continue for jobs that do not require the Flash DIMM. 1. To clear the message, touch OK. 2. If the message persists, remove and re-install the EIO disk drive. 3. Turn the MFP back on. 4. If the message still persists, replace the Flash DIMM. initializing EIO X disk spinning up DEVICE FAILURE To clear touch OK alternates with Ready ENWW Control panel messages 511 Control panel message Description Recommended action FLASH OR [FS] The MFP received a PJL file system command that attempted to store something on the file system but was unsuccessful because the file system is full. 1. Use HP Web Jetadmin software to delete files from the Flash Memory and try again. 2. To clear the message, touch OK. 3. If the message persists, turn the MFP off then on. 1. To enable writing to the Flash Memory, turn off write protection, using HP Web Jetadmin. To clear touch OK 2. To clear the message, touch OK. alternates with 3. If the message persists, turn the MFP off then on. FILE SYSTEM IS FULL To clear touch OK alternates with Ready FLASH OR [FS] The file system device is protected and no new files can be written to it. IS WRITE PROTECTED Ready Folder list is full. To add a folder, you must first delete a folder. The MFP limits the number of folders that can be established. Delete an unused folder to add a new folder Front Side Optical System Error The scanner has experienced an error. 1. Turn the MFP off then on. 2. To temporarily clear the message so you can send a fax or send to e-mail, touch Ignore. Genuine HP supplies installed A new HP cartridge has been installed. The MFP returns to the Ready state after approximately 10 seconds. No action necessary. HARD DISK NOT INSTALLED The system hard disk is not installed. 1. Turn the MFP off then on. 2. Check the hard disk connection with the formatter. 3. Ensure that the formatter is properly connected to the engine. 4. Replace the hard disk. 5. Replace the formatter. HP Digital Sending: Delivery Error A digital send job has failed and cannot be delivered. Try to send the job again. INCORRECT [COLOR] A cartridge is installed in the wrong slot and the cover is closed. 1. CARTRIDGE Open the top and front covers. CAUTION The ETB can be easily damaged. [COLOR]= Black, Cyan, Magenta, or Yellow alternates with For help press ? 2. Open the ETB. The supplies gauge will display the consumption levels of print cartridges. 3. Remove the incorrect print cartridge. 4. Install the correct print cartridge. 5. Close ETB and then close the top and front covers. 512 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action Incorrect PIN The wrong PIN was entered. After three incorrect PIN entries, the MFP will return to Ready. Re-enter PIN correctly. Incorrect supplies At least one supply item is incorrectly positioned in the MFP and another supply item is missing, incorrectly placed, out, or low. 1. Touch OK to access the SUPPLIES STATUS menu. 2. Use the scroll bar to highlight the specific supply that has a problem. 3. Press 4. Use the scroll bar to step through the instructions. For status touch OK The supplies gauge will display the consumption levels of print cartridges. Initializing to view help for the supply. Displayed when the MFP is turned on to show that permanent storage is being initialized. No action necessary. Initializing... This message is displayed when the MFP is turned on, as soon as the individual tasks begin initialization. No action necessary. INSERT OR CLOSE Tray X must be inserted or closed before the current job can be printed. 1. Close the tray indicated. 2. Verify that the paper size detection sensors are functioning properly. 3. Verify that the cassette paper size levers are functioning properly. 4. Replace the cassette or paper size detection sensor. 5. Replace the DC controller. 1. Install the specified cartridge. 2. Ensure that the cartridge guide is installed correctly. 3. Ensure that the e-label contact is making proper contact. 4. Replace the cartridge. 5. Replace the e-label contact. 6. Replace the memory PCB. 7. Replace the DC controller. 1. Turn the MFP off then on. 2. Confirm that the fuser is installed in the MFP and is fully seated. 3. Confirm that the fuser connector J5001 is intact. Replace if damaged. 4. Check the DC controller connector J1025. permanent storage TRAY X For help press ? INSTALL CARTRIDGE INSTALL FUSER ENWW The specified cartridge is not installed. The fuser is not installed or is not installed correctly. Control panel messages 513 Control panel message Install supplies For status touch OK The supplies gauge will display the consumption levels of print cartridges. INSTALL TRANSFER UNIT INSUFFICIENT MEMORY TO LOAD FONTS/DATA [DEVICE] For help press ? Description At least one supply item is missing or is not correctly seated in the MFP and another supply item is missing, incorrectly placed, out, or low. Insert the supply item or make sure the installed supply item is fully seated. The transfer unit is not installed or is not installed correctly. The device does not have enough memory to load the data, such as fonts or macros from the location specified. Device X: can be one of the following: alternates with INTERNAL = ROM directly on the formatter board [DEVICE] CARD SLOT X = font card in slot X DIMMs To continue touch OK Internal disk = Non-removable hard disk (other than EIO) Recommended action 5. Replace the fuser. 6. Replace the DC controller. 1. Press Menu to access the SUPPLIES STATUS menu. 2. Touch Information. 3. Use the scroll bar to highlight the specific supply that has a problem. 4. Press 5. For more information, see Install Fuser, Install Transfer Unit, and Install [Color] Cartridge messages. 1. Use the scroll bar to access the SUPPLIES STATUS menu. 2. Scroll to and select the transfer unit. 3. Press 4. Use the scroll bar to step through the instructions. 5. Use the scroll bar to step through the instructions. 6. Replace the ETB. 7. Replace the DC controller. 1. To use the device without the data, touch OK. 2. To solve the problem, add more memory to the device. DDR SDRAM memory: 128 MB (Q7721A), 256 MB (Q7722A), 512 MB (Q7723A). to view help for the supply. to view help. EIO X DISK = removable hard disk installed in EIO slot X External source # or USB device X - USB fonts Internal disk initializing The internal disk device is initializing. No action necessary. INTERNAL DISK NOT FUNCTIONAL The internal disk is not working correctly. 1. Turn the MFP off then on. 2. Ensure that the internal disk is seated properly. 3. Replace the internal disk. 4. Replace the formatter. 514 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action Internal disk spinning up The internal disk is spinning up. This message generally displays for approximately 15 seconds when the MFP emerges from Sleep mode. Jobs can still print, but jobs that require disk access, such as quick copy jobs, must wait until the disk is initialized. No action necessary. JAM IN DOCUMENT FEEDER Paper is jammed in the ADF. If any scanner components were replaced recently, ensure that they were installed correctly. If the message persists after all jams have been cleared, a sensor might be stuck or broken. Open the DIAGNOSTICS menu and touch SCANNER TESTS. Test all of the components to isolate the problem. LDAP Server is not responding The LDAP server has exceeded the time out value for an address request. Verify the LDAP server address. See Email problems on page 595. Contact the network administrator. This message appears when tray 1 is selected but is not loaded, and no other paper trays are available for use. 1. Load the correct paper in tray 1. 2. Confirm that the media guides are in the correct position. 3. If prompted, confirm the size and type of paper loaded. 1. If the correct paper is loaded, touch OK. 2. Otherwise, remove the incorrect paper and load tray 1 with the specified paper. 3. If prompted, confirm the size and type of paper loaded. 4. Confirm that the media guides are in the correct position. 5. To use another tray, remove paper from tray 1 and then touch OK. 1. Load the correct paper in tray 1. 2. Confirm that the media guides are in the correct position. 3. If prompted, confirm the size and type of paper loaded. 4. To use another tray, remove paper from tray 1 and then touch OK. Contact administrator LOAD TRAY 1: For help press ? LOAD TRAY 1: tray 1 is loaded and configured for a type and size other than the one specified in the job. To continue touch OK alternates with LOAD TRAY 1: For help press ? LOAD TRAY 1: This message appears when tray 1 is selected but is not loaded, and other paper trays are available for use. To use another tray touch OK Alternates with LOAD TRAY 1: For help press ? ENWW Control panel messages 515 Control panel message Description Recommended action LOAD TRAY XX This message appears when Tray XX is selected but is not loaded, and no other paper trays are available for use. 1. Load the correct paper in the tray and touch OK to continue. 2. Confirm that the media guides are in the correct position. 3. If prompted, confirm the size and type of paper loaded. 4. Check the paper size sensors. If they are damaged, replace them. 5. Swap trays to determine if the tray is the problem. Replace the tray if necessary. 1. Load the paper tray with the specified paper. 2. Confirm that the media guides are in the correct position. 3. If prompted, confirm the size and type of paper loaded. 4. To use another tray, touch OK. 5. Check the paper size sensors. If they are damaged, replace them. 6. Swap trays to determine if the tray is the problem. Replace the tray if necessary. [TYPE] [SIZE] For help press ? LOAD TRAY XX Tray XX is either empty or configured for a type and size other than specified in the job, and another tray is available. [TYPE] [SIZE] To use another tray touch OK alternates with LOAD TRAY XX [TYPE] [SIZE] For help press ? Loading Programs and fonts can be stored on the MFP’s file system and are loaded into RAM when the MFP is turned on. The number XX specifies a sequence number indicating the current program being loaded. No action necessary. Do not turn the MFP off. The job specifies MANUAL FEED, but tray 1 is empty. Another tray is available. Add paper to tray 1 or touch OK to select another tray. MANUALLY FEED A job was sent specifying MANUAL FEED and tray 1 is empty. 1. Load the correct paper in tray 1 and touch OK to continue. To continue touch OK No other tray is available. 2. If prompted, confirm size and type of paper loaded. MANUALLY FEED The job specifies MANUAL FEED, but tray 1 is already loaded and configured for a type or size other than that specified in the job. 1. If the correct paper is loaded in tray 1, touch OK to print. 2. Otherwise, remove the incorrect paper and load tray 1 with the specified paper. program X Do not power off MANUALLY FEED alternates with MANUALLY FEED To use another tray touch OK To continue touch OK 516 Chapter 7 Troubleshooting ENWW Control panel message Description alternates with Recommended action 3. Confirm that the media guides are in the correct position. 4. To use another tray, remove paper from tray 1 and then touch OK. 1. Load tray 1 with the specified paper. 2. If prompted, confirm size and type of paper loaded. 3. Otherwise, touch OK to select another tray. MANUALLY FEED For help press ? MANUALLY FEED To use another A job was sent that specified MANUAL FEED and tray 1 is empty. Another tray is available. tray touch OK alternates with MANUALLY FEED For help press ? MANUALLY FEED OUTPUT STACK alternates with The even-numbered pages of a manual twosided document have been printed and the MFP is waiting for the output stack to be inserted for the odd-numbered pages to be printed. Then touch OK to Follow the instructions on the Print on Both Sides instruction dialog box at the computer. OR Press for help at the MFP. print second sides Mechanical Error The ADF has experienced a mechanical error. Turn the MFP off then on. To temporarily clear this message, touch Ignore. MIXED PAPER SIZES IN The job contains different paper sizes and cannot be stapled. The status light is solid green. Use a uniform paper size when sending jobs to the stapler. The MFP is executing a component test and the component selected is a solenoid. No action necessary. The MFP is executing a component test and the components selected are the solenoid and the motor. No action necessary. A digital-sending feature has been configured, but a network connection is not detected. Verify the network connection. See Network connectivity problems on page 596. Contact the network administrator. No job to cancel There are no stored jobs that can be cancelled. No action necessary. No stored jobs No jobs stored on the EIO disk. This message is displayed when the user enters the RETRIEVE JOB menu and there are no jobs to retrieve. No action necessary. NON HP SUPPLY The MFP has detected that a non-HP print cartridge is currently installed. If you believe you purchased an HP cartridge, please call the HP fraud JOB TO STAPLE To continue without stapling touch OK Moving solenoid To exit press Stop Moving solenoid and motor To exit press Stop Network connection required for Digital Sending Contact administrator INSTALLED ENWW Control panel messages 517 Control panel message Description alternates with Recommended action hotline (1-877-219-3183, toll-free in North America). Ready CAUTION Any MFP repair required as a result of using nonHP cartridges is not covered under HP warranty. The supplies gauge will display the consumption levels of print cartridges, but the level of any refilled cartridge will not be shown. Novell Login Required Novell authentication has been enabled for this location. Enter Novell network credentials to access the copy and fax features. ORDER [COLOR] The identified print cartridge is nearing the end of its useful life. The MFP is ready and will continue for the estimated number of pages indicated. Estimated pages remaining is based upon the historical page coverage of this MFP. 1. Press 2. Print cartridge part numbers: CARTRIDGE The supplies gauge will display the consumption levels of print cartridges. alternates with Printing will continue until a supply needs to be replaced. Ready The supplies gauge will display the consumption levels of print cartridges. 3. to view help for the message. ● Black - Q6460A ● Cyan - Q6461A ● Yellow - Q6462A ● Magenta - Q6463A Order a print cartridge. NOTE Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. Order Document Feeder Kit The document feeder kit (ADF maintenance kit) needs to be replaced. The MFP will continue to print for the estimated number of pages indicated. 1. Press 2. Document feeder kit part number Q5997A. Printing will continue until a supply needs to be replaced. 3. Order the document feeder kit. to view help for the message. NOTE Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. The fuser is near the end of its life. The MFP is ready and will continue for the estimated number of pages indicated. ORDER FUSER KIT LESS THAN X PAGES For help press ? 1. Press 2. Fuser kit part numbers: Printing will continue until a supply needs to be replaced. alternates with Ready 3. to view help for the message. ● 110 volt - Q5702A ● 220 volt - Q5703A Order the fuser kit. NOTE Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. 518 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action Order Supplies More than one supply item is low. 1. Press Menu to access the menus. alternates with Printing will continue until a supply needs to be replaced. 2. Touch Information. Ready 3. Touch SUPPLIES STATUS. For help press ? 4. Touch the supply name that needs to be ordered. The supplies gauge will display the consumption levels of print cartridges. 5. Press 6. Obtain a part number for the supply. 7. Order the supply. 8. Repeat the previous steps as necessary for each supply that needs to be ordered. 9. Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. to access help for the supply. ORDER TRANSFER KIT The transfer unit is near end of life. 1. Press LESS THAN X PAGES Printing can continue. 2. Obtain the transfer kit part number from help. 3. Order the transfer kit. For help press ? alternates with NOTE Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. Ready OUTPUT ACCESSORY BRIDGE to view help for the message. The IPTU is attached. No action required. The IPTU is disconnected. Verify that the IPTU connection is secure. If necessary, remove and then reinstall the IPTU. The IPTU has failed. Turn the MFP off, verify that the IPTU connection is secure, and turn the MFP on. If necessary, remove and then reinstall the IPTU. The path between the MFP and the output device is open and must be closed before printing can continue. 1. If you have a 3-bin mailbox installed, make sure the jam access door is closed. 2. If you have a stapler/stacker installed, make sure the staple cartridge is snapped into position and that the staple cartridge door is closed. ATTACHED OUTPUT ACCESSORY BRIDGE DISCONNECTED OUTPUT ACCESSORY BRIDGE FAILURE OUTPUT PAPER PATH OPEN . ENWW Control panel messages 519 Control panel message Description Recommended action Password or name is incorrect. Please enter correct login. The user name or password was typed incorrectly. Retype the user name or password. The MFP is paused, and there are no error messages pending at the display. The I/O continues receiving data until memory is full. Press the Stop key. The MFP is performing a print/stop test. No action necessary. A firmware upgrade is in process. Do not turn the MFP off until the MFP returns to Ready. The MFP is performing a paper path test. No action necessary. The MFP limits the number of phone numbers that can be stored. Delete an unused phone number to add a new one. PIN is incorrect. Please re-enter PIN. The PIN was typed incorrectly. Retype the PIN. PIN is invalid. Please enter a 4-digit number. The PIN format is incorrect. Type the four-digit PIN. Please wait The MFP is in the process of clearing data. No action necessary. PRINTING STOPPED A print/stop test was in process when time expired. No action necessary. PRINTING STOPPED This message is displayed when a Print/ Stop Test is run and time expires. Touch OK to continue printing. This message displays while the MFP CMYK samples page is being generated. No action necessary. The MFP is generating the configuration page. The MFP will return to the online Ready state when the page is completed. No action necessary. The MFP is generating the demo page. The MFP will return to the online Ready state when the page is completed. No action necessary. The MFP is generating the diagnostics page. The MFP will return to the online Ready state when the page is completed. No action necessary. The MFP is generating the engine test page. The MFP will return to the online Ready state when the page is completed. No action necessary. FAILURE Paused To return to Ready press RESUME key Performing PRINT/STOP TEST Performing upgrade Performing... PAPER PATH TEST Phone Book is full. To add a phone number, you must first delete a phone number. FAILURE FAILURE To continue touch OK Printing... CMYK SAMPLES Printing... CONFIGURATION Printing... DEMO PAGE Printing... DIAGNOSTICS PAGE Printing... ENGINE TEST 520 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action Printing... The MFP is generating the event log page. The MFP will return to the online Ready state when the page is completed. No action necessary. The MFP is generating the mass storage directory page. The MFP will return to the Ready state when the page is completed. No action necessary. The MFP is generating either the PCL or PS personality typeface list. The MFP will return to the Ready state when the page is completed. No action necessary. The MFP is generating the MFP menu map. The MFP will return to the Ready state when the page is completed. No action necessary. The MFP is generating the print quality troubleshooting pages. The MFP will return to the Ready state when the pages are printed. Follow the instructions on the printed pages. The MFP is generating the registration page. The MFP will return to the SET REGISTRATION menu when the page is completed. Follow the instructions on the printed pages. This message displays while the MFP RGB samples page is being generated. No action necessary. The MFP is generating the supplies status page. The MFP will return to the online Ready state when the page is completed. No action necessary. No action necessary. usage page The MFP is generating the usage page. The MFP will return to the online Ready state when the page is completed. Processing Digital Send Job A send job is in process. No action necessary. Processing... The MFP is currently processing a job but is not yet picking pages. When paper motion begins, this message will be replaced by a message that indicates which tray the job is being printed from. No action necessary. Processing... The MFP is currently processing or printing collated copies. The message indicates that copy X of Y total copies is currently being processed. No action necessary. The MFP is actively processing a job from the designated tray. No action necessary. This message might be displayed during periods of heavy usage if the MFP becomes overheated. If this occurs, the MFP enters a mode in which it prints for one minute and pauses for one minute. This cycle continues until the operating temperature stabilizes. Use the scroll bar to step through the instructions. Event Log Printing... FILE DIRECTORY Printing... FONT LIST Printing... MENU MAP Printing... PQ TROUBLESHOOTING Printing... REGISTRATION PAGE Printing... RGB Samples Printing... SUPPLIES STATUS Printing... copy of Processing... from tray xx Processing... INTERMITTENT MODE For help press ? ENWW Control panel messages 521 Control panel message Description Recommended action RAM DISK The MFP received a PJL file system command that attempted to store something on the file system but was unsuccessful because the file system is full. ● To clear the message, touch OK. ● If the message persists, turn the MFP off then on. SYSTEM IS FULL To continue touch OK NOTE This will also delete any files saved in RAM. alternates with Ready RAM DISK DEVICE A device failure has occurred on the specified drive. FAILURE To continue touch OK If prompted to do so, touch OK to continue. The MFP should come to the Ready state, but will not make full use of all memory installed. Otherwise: alternates with Ready RAM DISK FILE OPERATION FAILED To continue touch OK alternates with 1. Turn the MFP off. 2. Verify that all memory meets specifications and is correctly seated. 3. Turn the MFP on. 4. If the problem persists, replace the appropriate DIMM card. The MFP received a PJL file system command that attempted to perform an illogical operation (for example, to download a file to a non-existent directory). If prompted to do so, touch OK to continue. The MFP should come to the Ready state, but will not make full use of all memory installed. Printing may continue. Otherwise: 1. Turn the MFP off. 2. Verify that all memory meets specifications and is properly seated. 3. Turn the MFP on. 4. If the problem persists, replace the appropriate DIMM card. 1. To enable writing to the RAM disk, turn off write protection, using HP Web Jetadmin software. To continue touch OK 2. To clear the message, touch OK. alternates with 3. If the message persists, turn the MFP off then on. Ready RAM DISK IS The file system device is protected and no new files can be written to it. WRITE PROTECTED Ready Ready The supplies gauge will display the consumption levels of print cartridges. Ready The MFP is online and ready for data. No status or device attendance messages are pending at the display. No action necessary. The MFP is in a special diagnostics mode. Press the Stop key to exit the special diagnostics mode. Diagnostics mode OR To exit press Stop No action is necessary. 522 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action Ready The MFP is online and ready. No action necessary. A paper jam, pick error, or skew error might have occurred. Correct the error. Replace the pages in the ADF and press Start. REATTACH OUTPUT BIN The standard output bin was detached when the MFP was turned on, or the cable on the stapler/stacker or the 3-bin mailbox is not connected to the MFP. Turn the MFP off. If you are using the stapler/stacker or the 3-bin mailbox, make sure that the cable is connected to the MFP. Reattach the output bin, and then turn the MFP on. Observe the LED on the output device. If it is flashing or amber, see Accessory lights for the 3-bin mailbox and stapler/stacker on page 531. Receiving A firmware upgrade is in progress. Do not turn the MFP off until the MFP returns to Ready. The output-bin-detection switch, SW103, has detected that no output device is installed. WRONG SWITCH Make sure the output bin, 3-bin mailbox, or stapler/stacker is correctly installed on the MFP. IP Address: X Ready Replace pages in ADF and press Start upgrade REINSTALL OUTPUT DEVICE Turn the MFP off. If you are using the stapler/stacker or the 3-bin mailbox, make sure that the cable is connected to the MFP. Reattach the output bin, and then turn the MFP on. Observe the LED on the output device. If it is flashing or amber, see Accessory lights for the 3-bin mailbox and stapler/stacker on page 531. REMOVE ALL The MFP is executing a component test and the component selected is Belt Only. Remove all print cartridges. The MFP is executing a disable cartridge check or component test where the component selected is the cartridge motor. Remove one print cartridge. The identified print cartridge has reached the end of life and the COLOR SUPPLY OUT setting in the SYSTEM SETUP menu is set to STOP AT OUT. Printing cannot continue until the print cartridge is replaced. 1. Order the appropriate print cartridge. 2. To continue, touch OK. 3. Open the right covers and then open the ETB. PRINT CARTRIDGES To exit press Stop Remove at least one print cartridge. To exit press Stop REPLACE CARTRIDGE The supplies gauge will display the consumption levels of print cartridges. To hide this message and continue to use fax and e-mail features, touch Ignore. ENWW CAUTION The transfer belt can be easily damaged. 4. Remove the specified print cartridge. 5. Install a new print cartridge. Control panel messages 523 Control panel message REPLACE CARTRIDGE The supplies gauge will display the consumption levels of print cartridges. Description The identified print cartridge has reached the end of life and the COLOR SUPPLY OUT setting in the SYSTEM SETUP menu is set to STOP AT LOW. Printing can continue. Recommended action 6. Close the ETB and then close the right covers. 7. Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. 1. Order the appropriate print cartridge. 2. To continue, touch OK. 3. Open the right covers and then open the ETB. alternates with CAUTION The transfer belt can be easily damaged. To continue touch OK The supplies gauge will display the consumption levels of print cartridges. REPLACE DOCUMENT FEEDER 4. Remove the specified print cartridge. 5. Install a new print cartridge. 6. Close the ETB and then close the right covers. 7. Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. The document feeder kit needs to be replaced. Replace the feeder kit. The fuser kit has reached the end of its life. Replace the fuser kit. Printing can continue but print quality might be reduced. 1. Open the top cover. 2. Grasp the purple handles on the fuser unit. 3. Remove the old fuser unit from the MFP. 4. Install a new fuser unit and secure with thumb screws. 5. Close the top cover. 6. Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. KIT alternates with Current status message REPLACE FUSER KIT For help press ? 524 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action REPLACE FUSER KIT The fuser is nearing the end of its useful life and the REPLACE SUPPLIES setting in the SYSTEM SETUP menu is set to STOP AT LOW. Printing can continue. 1. Order the fuser kit. 2. To continue printing, touch OK. 3. To replace the fuser kit, perform the following steps: For help press ? alternates with REPLACE FUSER KIT ● Open the top cover. ● Grasp the purple handles on the fuser unit. ● Remove the old fuser unit from the MFP. ● Install the new fuser unit. ● Close the top cover. ● Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. To continue touch OK REPLACE STAPLE CARTRIDGE ● ● REPLACE SUPPLIES For status touch OK The supplies gauge will display the consumption levels of print cartridges. REPLACE SUPPLIES To continue touch OK The supplies gauge will display the consumption levels of print cartridges. ENWW The staple cartridge contains fewer than 30 staples and should not be used. The staple cartridge needs to be replaced. ● Replace the staple cartridge. Part number - QQ8091A. ● Install a staple cartridge. 1. Touch SUPPLIES STATUS menu. 2. Scroll to the specific supply that has a problem. 3. Touch 4. Use the scroll bar to step through the instructions. 5. Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. 1. Touch SUPPLIES STATUS menu. 2. Scroll to the specific supply that has a problem. 3. Touch 4. Use the scroll bar to step through the instructions. 5. Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. There is no staple cartridge installed. Multiple supplies are at the end of their useful life. If the supplies affected are cartridges only, printing has stopped because the REPLACE SUPPLIES setting in the SYSTEM SETUP menu is set to STOP AT OUT. If the affected supplies are cartridges only, printing cannot continue. Multiple supplies are at the end of their useful life and the REPLACE SUPPLIES setting in the SYSTEM SETUP menu is set to STOP AT LOW. to view help for the supply. to view help for the supply. Control panel messages 525 Control panel message Description Recommended action REPLACE SUPPLIES - Override in use, press Status The MFP is set to continue printing even though a print cartridge has reached end of life. Use the scroll bar to step through the instructions. alternates with CAUTION Using the Override mode compromises print quality. HP does not recommend use of the Override mode. Replace the print cartridge as soon as possible. Current status message REPLACE SUPPLIES - Using black, press Status This message is generated when a print cartridge (or print cartridges) has reached the out condition and the MFP is set to AUTOCONTINUE BLACK. Use the scroll bar to step through the instructions. The transfer unit is at end of life. Printing can continue but print quality might be reduced. 1. Open the top and side covers. 2. Lower the transfer unit by pulling the green handle at the top of the unit downward. 3. Depress the small blue latches located on either side of the bottom of the transfer unit and lift the unit out of the MFP. 4. Install the new transfer unit. 5. Close the front and top covers. 6. Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. 1. Order the transfer kit. Part number Q7504A. 2. To continue printing, touch OK. 3. REPLACE TRANSFER KIT To replace the transfer kit, perform the following steps: To continue touch OK ● Open the top and side covers. ● Lower the transfer unit by pulling the green handle at the top of the unit downward. ● Depress the small blue latches located on either side of the bottom of the transfer unit and lift the unit out of the MFP. ● Install the new transfer unit. Using black only alternates with Current status message REPLACE TRANSFER KIT alternates with Current status message REPLACE TRANSFER KIT For help press ? alternates with 526 Chapter 7 Troubleshooting The transfer unit is nearing the end of its useful life and the REPLACE SUPPLIES setting in the SYSTEM SETUP menu is set to STOP AT LOW. ENWW Control panel message Request accepted Description Recommended action ● Close the front and top covers. ● Supplies ordering information is also available from the embedded Web server. See Using the embedded Web server on page 633 for more information. The MFP has accepted a request to print an internal page, but the current job must finish printing before the internal page will print. No action necessary. The firmware upgrade was not completed successfully. Attempt upgrade again. The MFP is restoring external accessory settings in response to a user request. No action necessary. Restoring... The MFP is restoring settings. This message is displayed during the execution of a restore action, such as RESTORE COLOR VALUES. No action necessary. Restoring... The MFP is restoring factory settings. No action necessary. A component test is in progress; the component selected is the cartridge motor. Press Stop when ready to stop this test. The MFP is executing a component test and the component selected is a motor. Press Stop when ready to stop this test. A storage device is being sanitized. Do not turn the MFP off. When the process is complete, the MFP will automatically restart. No action necessary. The flatbed scanner carriage is locked for shipping. Turn off the MFP, unlock the scanner carriage, and turn on the MFP. The scan was unsuccessful and the document needs to be rescanned. If necessary, reposition the document to rescan it, and then press Start. This message appears while the MFP is performing a scan. However, if the message appears for a long time, the ADF fan might be broken or blocked. 1. Turn the MFP off and then on. Listen for the ADF fan to turn on briefly during the initialization sequence. 2. If the ADF fan does not turn on during the initialization sequence, replace the fan. please wait Resend upgrade Restoring... [accessory #] factory settings Rotating motor To exit press Stop Rotating motor To exit press Stop SANITIZING DISK X% COMPLETE Do not power off SCAN CARRIAGE LOCKED Check lock switch, cycle power. SCAN FAILURE Press Start to rescan Scanning Scanning page from glass This message appears while an image is being scanned. No action necessary. Scanning page X This message appears while an image is being scanned. No action necessary. ENWW Control panel messages 527 Control panel message Description Recommended action Searching... Please wait This message appears while the MFP is searching for SOMETHING. No action necessary. Setting saved A menu selection has been saved. No action necessary. SIZE MISMATCH IN TRAY [XX] The tray is loaded with paper that is longer or shorter in the feed direction than the size configured for the tray. 1. Adjust the side and rear media guides against the paper. 2. If necessary, touch OK after the tray is closed to change the paper size or type configuration to match the size or type of paper loaded in the tray. 3. Exchange the tray with a different tray. If the error persists, check the paper size sensor. 4. Replace the paper size sensor if it is damaged. 5. Replace the DC controller. For help press ? alternates with Ready Sleep mode on The MFP is in Sleep mode. A button press, receipt of printable data, or an error condition will clear this message. No action necessary. STACKER COVER OPEN The top cover of the stacker unit is open. The unit cannot function. Close the top cover and resend the job. STAPLER DOOR OPEN The stapler module door is open. The stapler/stacker cannot operate in this condition. The amber light on the stapler/ stacker is blinking. Close the stapler module door. STAPLER DOOR OPEN The top cover of the stapler unit is open. The unit cannot function. Close the top cover and resend the job. STAPLER LOW Fewer than 50 usable staples remain in the stapler cartridge. The status light is solid green. Order and install a new stapler cartridge. The stapler in the stapler/stacker is out of staples. The MFP behavior depends on how STAPLES OUT is configured in the STAPLER/STACKERsubmenu. ● If STAPLES OUT=STOP, the MFP stops printing until you refill the stapler or touch OK. This is the default setting. ● If STAPLES OUT=CONTINUE, the MFP continues, but the job is not stapled. ON STAPLES STAPLES OUT Replace the stapler cartridge. The Digital Sending Service at does not service this MFP. Contact administrator. The MFP cannot communicate with the specified IP address. Verify the IP address. Contact the network administrator. The Digital Sending Service must be upgraded to support this version of the MFP firmware. Contact administrator. The Digital Sending Service is not supported by the version of the firmware that is currently installed for the MFP. Check the firmware version. Contact the network administrator. TOO MANY PAGES The maximum number of sheets that the stapler can staple is 30, regardless of paper type or weight. The print job finishes printing but is not stapled. Manually staple print jobs that contain more than 30 sheets. IN JOB TO STAPLE 528 Chapter 7 Troubleshooting ENWW Control panel message Description Recommended action TOP BIN The output bin is full. The amber light on the stapler/stacker is blinking. Remove paper from the output bin. TOP DOOR OPEN The jam access door is open. The stapler/ stacker cannot operate in this condition. The amber light on the stapler/stacker is blinking. Close the jam access door. Transfer unit can The cartridge is either not installed or not correctly installed in the MFP. 1. Open the top and side covers and then open the ETB. be easily damaged. CAUTION The transfer belt can be easily damaged. alternates with For help press ? 2. Insert the print cartridge and make sure that it is fully seated. 3. Close the ETB and then close the top and side covers. 1. Refill the tray at a convenient time. 2. Check the paper stack sensor. Replace the sensor if necessary. 3. Replace the DC controller. 1. Close the tray. 2. Check the paper size sensors and the paper tray sensor. Replace the sensors if necessary. 3. If possible, install a different paper tray and check performance. 4. Replace the cassette tray. 5. Replace the DC controller. The supplies gauge will display the consumption levels of print cartridges. TRAY X EMPTY The specified tray is empty and the current job does not need this tray to print. [TYPE] [SIZE] alternates with Ready TRAY X OPEN The specified tray is open or not closed completely. For help press ? alternates with Ready TRAY XX SIZE= The size selected from the menu has been saved. No action is necessary. The paper type loaded in the tray does not match the paper type configured for the tray. 1. Reinsert the tray. 2. If necessary, touch OK after the tray is closed to change the paper type configuration to match the paper loaded in the tray. 3. Replace the paper feed unit. Setting saved TYPE MISMATCH IN TRAY X=[TYPE] For help press ? alternates with Ready Unable to connect ENWW The MFP was unable to connect. To temporarily hide this message in order to fax or send to e-mail, touch IGNORE. If this message persists, make sure that the cable between the print engine and the scanner assembly is connected correctly. Replace the scanner assembly if necessary. See Scanner assembly on page 414. Control panel messages 529 Control panel message Description Recommended action UNABLE TO COPY The MFP was unable to copy the document. To temporarily hide this message in order to fax or send to e-mail, touch IGNORE. If this message persists, make sure that the cable between the print engine and the scanner assembly is connected correctly. Replace the scanner assembly if necessary. See Scanner assembly on page 414. Unable To Mopy Job The print job cannot be mopied because of a memory, disk, or configuration problem. Only one copy will be produced. Install additional memory in the MFP or install a disk drive in the MFP. UNABLE TO SEND The MFP was unable to send the fax. To temporarily hide this message in order to fax or send to e-mail, touch IGNORE. Unable to send Fax. The MFP was unable to send the fax. Contact the network administrator. UNABLE TO SEND JOB The MFP was unable to send the fax. To temporarily hide this message in order to fax or send to e-mail, touch IGNORE. Unable To Store Job A job cannot be stored because of a memory, disk, or configuration problem. Install additional memory in the MFP, or install a disk drive into the MFP. If a disk drive is installed, delete previously stored print jobs. The MFP is offering a selection of alternate paper to use for the print job. 1. View tray configurations (type and size) using the scroll bar. 2. Touch OK to select a tray. 3. To return to the previous message, touch Back. alternates with Processing... Job Name alternates with Processing... USE TRAY X [TYPE] [SIZE] To change touch NEXT To use touch OK User name or password is incorrect. Please re-enter. The user name or password was typed incorrectly. Retype the user name or password. User Name, Job Name, or PIN is missing. One or more of the required items has not been selected or typed. Select the correct user name and job name, and type the correct PIN. Wait for printer RAM disk settings have been changed before the MFP automatically restarts, or external device modes have changed or the MFP is coming out of the diagnostics mode and will automatically restart. No action necessary. The MFP is waiting for tray 2 or an optional tray to lift. No action necessary. The MFP is coming out of Sleep mode. Printing will continue as soon as warmup is completed. No action necessary. to reinitialize Waiting for tray X to lift Warming up 530 Chapter 7 Troubleshooting ENWW Accessory lights for the 3-bin mailbox and stapler/stacker The following table lists errors that can occur in the 3-bin mailbox or stapler/stacker and that are reported by the accessory lights and on the control panel display. Accessory lights Light Explanation and solution Solid green ● The accessory is receiving power and is ready. ● The stapler is low on staples. STAPLER LOW ON STAPLES appears on the control panel display. Fewer than 20 staples remain in the staple cartridge. Replace the staple cartridge. ● The number of pages in the job exceeds the 30-page limit for stapling. TOO MANY PAGES IN JOB TO STAPLE appears on the MFP control panel display. For jobs that have more than 30 pages, staple the pages manually. Solid amber ● The accessory is experiencing a hardware malfunction. 66.XX.YY OUTPUT DEVICE FAILURE appears on the control panel display. Blinking amber ● The accessory has a staple jam. 13.XX JAM IN STAPLER appears on the control panel display. ● The accessory has a paper jam, or a sheet needs to be removed from the unit, even if the sheet is not jammed. 13.XX.YY JAM IN TOP OUTPUT BIN appears on the control panel display. ● The bin is full. STACKER BIN FULL appears on the control panel display. ● The stapler is out of staples. REPLACE STAPLE CARTRIDGE appears on the control panel display. ● The jam access cover is open. OUTPUT PAPER PATH OPEN appears on the control panel display. ● The stapler unit is open. OUTPUT PAPER PATH OPEN appears on the control panel display. Make sure the staple cartridge cover is completely closed. ● The firmware is corrupt. CORRUPT FIRMWARE IN EXTERNAL ACCESSORY appears on the control panel display. ● The MFP might be in Sleep mode. Press any button on the control panel. ● The accessory is not receiving power. Turn the MFP power off. Check that the accessory is properly seated on and connected to the MFP, without any gaps between the MFP and the accessory. Turn the MFP power on. ● The accessory might have been disconnected and reconnected while the MFP power was on. REINSTALL OUTPUT DEVICE appears on the control panel display. Reconnect the cable on the accessory. ● The job might have stalled between the MFP and the accessory. Processing job. appears on the control panel display. Turn the MFP power off and then on. Off ENWW Accessory lights for the 3-bin mailbox and stapler/stacker 531 Formatter lights Three LEDs on the formatter indicate that the MFP is functioning correctly. 1 Heartbeat LED 2 Fax LED 3 Embedded Jetdirect LED HP Jetdirect LEDs The embedded HP Jetdirect print server has two LEDs. The yellow LED indicates network activity, and the green LED indicates the link status. A blinking yellow LED indicates network traffic. If the green LED is off, a link has failed. For link failures, check all of the network cable connections. In addition, you can try to manually configure the link settings on the embedded print server by using the MFP control panel menus. 1. Touch Menu. 2. Touch Configure Device. 3. Touch I/O. 4. Touch EMBEDDED JETDIRECT MENU. 5. Touch LINK SPEED. Select the appropriate link speed. Heartbeat LED The heartbeat LED indicates that the formatter is functioning correctly. While the MFP is initializing after you turn it on, the LED blinks rapidly, and then turns off. When the MFP has finished the initialization sequence, the heartbeat LED pulses on and off. If the heartbeat LED is off, the formatter might have a problem. Replace the formatter. See Formatter board on page 280. 532 Chapter 7 Troubleshooting ENWW Fax LED The LED on the fax accessory indicates that it is functioning correctly. If the LED is off, see the HP LaserJet Analog Fax Accessory 300 User Guide for information about solving the problem. ENWW Formatter lights 533 Replacement parts configuration When the following parts are replaced, perform the procedures in this section. ● Formatter and DC controller ● Formatter (new or previously installed in another MFP) ● DC controller (new or previously installed in another MFP) NOTE The HP Color LaserJet 4730mfp stores MFP configuration information in the compact flash memory. Always print a configuration page before and after (wait five minutes after the MFP power is turned on) installing the parts in the above list to verify that the MFP configuration information is restored from the compact flash memory to the NVRAM. Formatter and DC controller WARNING! Do not replace the formatter and the DC controller at the same time. If the formatter and DC controller must both be replaced, install a replacement formatter first and make sure that you install the compact flash memory from the removed formatter on the replacement formatter before you turn the MFP power on. If the formatter and DC controller need to be replaced, install a replacement formatter first. The HP Color LaserJet 4730mfp stores MFP configuration information in the compact flash memory. The compact flash memory from the removed formatter must be installed on the replacement formatter, so that MFP configuration information (for example, the duplexing option, page counts, and serial number) can be restored to the formatter and DC controller. After replacing the formatter and installing the compact flash, turn the MFP power on. When the Ready message appears on the control panel display, you must wait five minutes before using the MFP so that the MFP configuration information can be restored from the compact flash memory to the NVRAM. Turn the MFP power off, and replace the DC controller. Turn the MFP power on. When the Ready message appears on the control panel display, wait five minutes before using the MFP so that the MFP configuration information can be restored from the compact flash memory to the NVRAM. After installing the replacement formatter and DC controller, perform a full calibration procedure three times. See Calibrating the MFP on page 591. Formatter (new or previously installed in another MFP) The HP Color LaserJet 4730mfp stores MFP configuration information in the compact flash memory. The compact flash memory from the removed formatter must be installed on the replacement formatter, so that MFP configuration information (for example, the duplexing option, page counts, and serial number) can be restored to the formatter and DC controller. After replacing the formatter and installing the compact flash, turn the MFP power on. When the Ready message appears on the control panel display, you must wait five minutes before using the MFP so that the MFP configuration information can be restored from the compact flash memory to the NVRAM. After installing the replacement formatter, perform a full calibration procedure three times. See Calibrating the MFP on page 591. DC controller (new or previously installed in another MFP) After replacing the DC controller, turn the MFP power on. When the Ready message appears on the control panel display, you must wait five minutes before using the MFP so that the MFP configuration 534 Chapter 7 Troubleshooting ENWW information (for example, the duplexing option, page counts, and serial number) can be restored from the compact flash memory to the NVRAM. After installing the replacement DC controller, perform a quick calibration procedure three times. See Calibrating the MFP on page 591. ENWW Replacement parts configuration 535 Paper path troubleshooting Use this information in this section to troubleshoot errors in the paper path. Jam error messages occur if media fails to arrive at or clear the paper path sensors in the allowed time. Dedicated paper sensors detect whether media is present in the sensor and whether media is feeding normally. When the DC controller detects a jam, it immediately stops the printing process and the appropriate jam message appears for the sensor that detects the jam. The diagram Figure 5-35 Pickup/feed system (2 of 2) on page 201 shows the locations of all the sensors in the MFP. Jam locations If a jam message appears on the control panel display, look for jammed paper or other print media in the locations that are indicated in the following figure. Figure 7-1 Paper jam locations 536 1 ADF access cover 2 ADF input tray 3 ADF output tray 4 Duplexer cover 5 Upper right door 6 Fuser cover 7 Transfer unit Chapter 7 Troubleshooting ENWW 8 Duplex paper path 9 Middle right door 10 Paper tray 1 (multipurpose tray) 11 Drawer below tray 1 12 Lower right door 13 Paper trays 2, 3, and 4 14 Paper path 15 Output area The following table lists the jam messages that might appear on the control panel display. For information about clearing the jam, see the section that is indicated. You might need to look for media in locations other than those that are indicated in the jam message. If the location of the jam is not obvious, look first in the area of the print cartridges. Table 7-2 Error messages and associated jam locations Error message Procedure for clearing the jam Action 13.01.00 JAM INSIDE DRAWER BELOW TRAY 1 See Jam in Tray 1 on page 544. A 13.01.00 jam occurs when the paper is late in arriving at the paper leadingedge sensor (SR12) in the paper pickup assembly. This event could be a no pick resulting in the absence of media in the paper path, or could be a sheet that was delayed and jammed somewhere in the feed area between the specified tray and the paper pickup assembly. If the jam occurs during a multiplepage document, media might arrive in the fuser, but the jam is still a result of the media arriving late to the paper leading-edge sensor (SR12) from the specified tray. The MFP will not boot up if a 13.01.00 jam occurs. ENWW 13.02.00 JAM INSIDE RIGHT DOORS See Clearing jams in the right covers on page 539. A 13.02.00 jam occurs when the paper leading-edge sensor (SR12) has been triggered, but never clears. The media remains in the registration assembly. After opening and closing the front covers and ETB, the MFP can boot up when a 13.02.00 error exists, if the sensor is stuck or media remains in the sensor. 13.09.00 JAM INSIDE RIGHT UPPER DOOR See Clearing jams in the right covers on page 539. A 13.09.00 jam occurs when the media has successfully left the paper pick unit, cleared the paper leading-edge sensor (SR12), and arrived at the fuser, triggering the fuser paper sensor (SR1). If SR1 does not detect the end Paper path troubleshooting 537 Table 7-2 Error messages and associated jam locations (continued) Error message Procedure for clearing the jam Action of page within a specified time, this will cause a 13.09.00 error message. WARNING! The fuser is hot, wait 10 minutes for it to cool down. 13.0A.00 See Clearing jams in the right covers on page 539. A 13.0A.00 jam occurs when the MFP is trying to deliver sheets to the output bin for a simplex job or, for a duplex turnaround, when the paper was late leaving or never left the fuser delivery sensor (SR1). The media might have been incorrectly loaded in the paper trays, something in the fuser might be obstructing the media, or the sensor could be stuck or broken. WARNING! The fuser is hot, wait 10 minutes for it to cool down. 13.12.00 JAM INSIDE UPPER RIGHT DOOR See Clearing jams in the right covers on page 539. A 13.12.00 jam occurs when the MFP is trying to print a duplex print job after the media has entered the fuser and started back down the paper path, but has never arrived at or was late getting to the paper leading-edge sensor (PS12). The media might have been disturbed by an outside source, (for example, someone might have grabbed the media while it was turning around), or something might be in the fuser that is obstructing the media. When clearing jams, be very careful not to tear jammed media. If a small piece of media is left in the MFP, it could cause additional jams. If jams are a recurring problem, see Solving repeated jams on page 555. NOTE Loose toner might remain in the MFP after a jam and cause temporary print-quality problems. These problems should clear up within a few pages. Paper jam recovery This MFP automatically provides paper jam recovery, a feature that allows you to set whether the MFP should attempt to automatically reprint jammed pages. The options are: ● AUTO: MFP will attempt to reprint jammed pages. ● OFF: MFP will not attempt to reprint jammed pages. ● ON: MFP will attempt to reprint jammed pages. NOTE During the recovery process, the MFP might reprint several good pages that were printed before the paper jam occurred. Be sure to remove any duplicated pages. 538 Chapter 7 Troubleshooting ENWW To disable paper jam recovery 1. Press Menu to enter the MENUS. 2. Touch Configure Device. 3. Touch SYSTEM SETUP. 4. Touch JAM RECOVERY. 5. Touch OFF. 6. Touch Exit. To improve print speed and increase memory resources, you might want to disable paper jam recovery. If paper jam recovery is disabled, the pages involved in a jam will not be reprinted. Clearing jams in the right covers ENWW 1. Using the handles, open the covers on the right side of the MFP. 2. If media is present in the upper area, grasp the media by both corners and pull down. Paper path troubleshooting 539 3. If media is present in the lower area, grasp the media by both corners and pull up. NOTE If no media is present at these locations, continue to the next step. 540 4. Grasp the green handle on the transfer unit and pull down to open it. 5. If media is present in the upper area, grasp the media by both corners and pull down. Chapter 7 Troubleshooting ENWW ENWW 6. If media is present in the lower area, grasp the media by both corners and pull up. 7. Lift the green handle on the fuser cover to open the cover. 8. Pull the fuser upward to remove any paper. Paper path troubleshooting 541 9. Lift the green handle on the duplexer cover to open it. 10. Remove any jammed paper. 542 Chapter 7 Troubleshooting ENWW 11. Close the transfer unit. 12. Close the covers on the right side of the MFP. 13. If the jam has not cleared, open the drawer below Tray 1 and remove any jammed paper. 14. Close the drawer. ENWW Paper path troubleshooting 543 15. If the jam still has not cleared, open the lower access door and remove any jammed paper. 16. Close the lower access door. If the jam has cleared, the print job will continue. 17. If the jam is still not cleared and you are printing from Tray 1, see Jam in Tray 2, 3, or 4 on page 545. Jam in Tray 1 NOTE If the protective insert does not eject properly when the MFP is first installed, follow this procedure to clear the jam. 544 1. Perform the steps in Clearing jams in the right covers on page 539. 2. Remove loaded media. 3. Remove any jammed paper from the tray. 4. Reload the media. 5. Verify that the media is located correctly and is not above the fill tabs. 6. Confirm that the guides are in the correct position. Chapter 7 Troubleshooting ENWW Jam in Tray 2, 3, or 4 ENWW 1. Perform the steps in Clearing jams in the right covers on page 539. 2. Slide the indicated tray out and remove any jammed paper. 3. Close the tray. If the jam is cleared, the print job will continue. 4. If the paper jam still does not clear, lift the tray and remove it from the MFP. The following diagram shows an example of removing Tray 2. Paper path troubleshooting 545 546 5. Remove any paper jam behind the tray. The following diagram shows a possible paper jam behind Tray 2. Remove jams in Trays 3 and 4 following the same procedure. 6. Insert the paper tray. Chapter 7 Troubleshooting ENWW Jam in the stapler/stacker 1. Push the release lever on the top of the stapler/stacker. 2. Slide the stapler/stacker out. 3. Remove any media between the stapler/stacker and the MFP. 4. If the jam does not clear, see Other jams in the output accessory bridge on page 552. To clear staple jams, see Staple jams on page 548. ENWW Paper path troubleshooting 547 Staple jams Occasionally, staples become jammed in the stapler/stacker. If jobs are not being stapled correctly or are not being stapled at all, use this procedure to clear staple jams. 548 1. Turn off the MFP. 2. Press and hold the release button on the top of the stapler/stacker. Pull the stapler/stacker away from the MFP. 3. Open the staple cartridge cover. 4. To remove the staple cartridge, pull up on the green handle and pull out the staple cartridge. 5. Lift up on the small lever at the back of the staple cartridge. Chapter 7 Troubleshooting ENWW ENWW 6. Remove the staples that protrude from the staple cartridge. 7. Close the lever at the back of the staple cartridge. Be sure that it snaps into place. 8. Reinsert the staple cartridge into the staple cartridge holder, and push down on the green handle until it snaps into place. 9. Close the staple cartridge cover, and slide the stapler/stacker into the MFP. Paper path troubleshooting 549 Jam in the 3-bin mailbox 550 1. Push the release button on the top of the 3-bin mailbox. 2. Slide the 3-bin mailbox out from the MFP. 3. Open the cover on the top of the 3-bin mailbox. Chapter 7 Troubleshooting ENWW ENWW 4. Remove any media inside the cover. 5. Close the door and remove any media between the MFP and the 3-bin mailbox. Paper path troubleshooting 551 Other jams in the output accessory bridge If a 3-bin mailbox or a stapler/stacker is installed on the MFP, complete the following procedure to clear a jam in the output accessory bridge. 552 1. Open the cover to the output accessory bridge. 2. Push down on the green lever, remove any media inside the output accessory bridge, and push the green lever up. 3. Close the cover to the output accessory bridge. 4. If the jam still does not clear, grasp the handle on the output accessory bridge and slide the output accessory bridge away from the MFP. Chapter 7 Troubleshooting ENWW 5. Look for paper on top of the output accessory bridge. 6. Slide the output accessory bridge back into the MFP. 7. Slide the 3-bin mailbox or stapler/stacker back into the MFP. Jam in the ADF 1. ENWW Open the ADF cover. Paper path troubleshooting 553 554 2. Remove any jammed media. 3. Close the ADF cover. Chapter 7 Troubleshooting ENWW Solving repeated jams Situation Solution General repeated jam problems 1. Make sure that the media is loaded correctly in the trays and that all width guides are set correctly. 2. Make sure that the tray is set for the size of media that is installed and that the tray is not overloaded. 3. Try turning over the stack of media in the tray. If you are using prepunched or letterhead paper, try printing from tray 1. 4. Do not use media that has been printed on previously or torn, worn, or irregular media. See Media specifications on page 18. 5. Check the media specifications. (See Media specifications on page 18.) If media is outside of the recommended specifications, problems can occur. 6. The MFP might be dirty. Clean the MFP as described in Cleaning the MFP on page 99. 7. Check that all damaged or jammed media is removed from MFP. 1. The ADF might be dirty. Clean the ADF as described in Cleaning the ADF delivery system on page 99. 2. Make sure that the media is loaded squarely and that the media-width guides are adjusted to the sides of the media stack. 3. Make sure that no more than 50 sheets of 75 g/m2 (20 lb) bond paper are loaded in the ADF. 4. Make sure that the paper is within the range of supported weight for the ADF: 60–120 g/m2 (16–32 lb). 5. If the original document that is being copied has been folded or stapled, flatten it as much as you can and smooth any wrinkles. Make sure the pages are not stuck together where the staple was. 6. Media that has been pre-punched or perforated in any way might be difficult to feed through the ADF. If the leading edge of the document is excessively worn or frayed, try rotating the document 180 degrees before copying. 7. Make sure that the media is being stored correctly. If the media is too dry, the sheets might stick together. See Media specifications on page 18. Repeated jams in the ADF ENWW Paper path troubleshooting 555 Persistent jams If jams occur repeatedly, use the information in this section to diagnose the root cause of the problem. The tables in this section list possible causes and recommended solutions for jams in each area of the paper path. Items are listed in the order that you should use to investigate. In general, items at the beginning of the list are relatively minor repairs. Items at the end of the list are more complex repairs. Basic troubleshooting for jams Use the following basic troubleshooting process for jams: 1. Gather data. 2. Identify the cause of the problem. 3. Fix the problem. Data collection To troubleshoot jams, gather the following information: ● The exact jam error code that appears on the control panel display ● The location of the leading edge of the media that is in the paper path ● Whether media is in the paper path when the jam occurs or in the input tray ● Whether the jam occurs at power-up or while media is moving ● Whether the media is damaged and, if it is, where the damage occurs on the paper and where in the paper path the sheet stops ● Whether the jam occurs when feeding from one particular tray ● Whether the jam occurs only when using duplex printing ● Whether a particular type of media is jamming or not jamming ● Whether any of the supplies are non-HP (non-HP supplies are known to cause jams) ● Whether the customer is storing the media correctly, overloading the trays, damaging the edge of the media during loading, or using media that has already been fed through the MFP General paper path troubleshooting Use the following suggestions to isolate the cause of the problem. After you have identified the cause, use the tables in this section to find a recommended solution. NOTE Use the paper path test in the DIAGNOSTICS menu to print pages while troubleshooting. 556 ● View or print the event log and determine if a particular jam error occurs more often than others. Try to identify a pattern. ● Use the event log to determine the frequency of a particular jam. If a jam occurs repeatedly at approximately the same page count, consider it a single jam that the customer tried to clear. Chapter 7 Troubleshooting ENWW ● Try printing from all available input trays to identify whether the problem is isolated to one tray. ● Print the job in both simplex and duplex modes to identify whether the problem occurs only in one mode or the other. ● Try printing on media from an unopened ream that has been stored correctly. If the jam does not occur with this media, then the customer's media might be causing the problem. ● If the jam occurs from when the MFP is turned on, check the paper path for small, torn pieces of media. Also check for broken sensors or flags, and check for loose or defective connections. ● If the media is torn, folded, or wrinkled (typically along the leading edge), inspect the paper path for items that could be causing the damage. ● If the user is using non-HP supplies, try replacing those supplies with genuine HP supplies to see if the problem goes away. ● If necessary, instruct the user about proper media storage, correct loading technique, and MFP operation. Make sure the user knows not to grab paper in the output bin during duplex printing. Paper path checklist ● Verify that media is correctly loaded in the input trays and that all length and width guides are set correctly. ● Clean the MFP. Toner and paper dust in the paper path can inhibit the free movement of media through the MFP and can block the sensors. ● Use the paper path test in the DIAGNOSTICS menu to vary the input selections of the MFP to determine if the problem is associated with a particular area of the MFP. ● Worn rollers or separation pads can cause multifeeds. Check the condition of the pickup rollers and separation pads. Bent separation tabs (on the front corners of the input trays) can cause misfeeds and multifeeds. Replace the tray if necessary. ● Defective paper-tray switches can cause jams by communicating the wrong paper size to the formatter. ● Defective paper sensors along the paper path might falsely signal a jam. ● Scraps of media that remain in the paper path can cause intermittent jams. Always check that the paper path is clear when cleaning the MFP and when clearing jams. Also, remove the fuser and carefully check it for debris from jams. Jams in Tray 1 The following table describes the cause of and solution for jams in Tray 1. Table 7-3 Causes for jams in Tray 1 ENWW Cause Solution The pickup roller is dirty, worn, or damaged. Clean the pickup roller. If it is still dirty after cleaning, or if it is worn or damaged, replace the pickup roller. The separation pad is defective. Clean the separation pad. If it is still dirty after cleaning, or if it is worn or damaged, replace the separation pad. Paper path troubleshooting 557 Table 7-3 Causes for jams in Tray 1 (continued) Cause Solution The drive gears are damaged. Check the drive gears in the paper pickup unit. Replace the pickup drive assembly if the gears are damaged. The MP tray paper sensor (SR4) or the sensor lever is defective. Replace the MP tray pickup unit. The MP tray pickup solenoid (SL1) is defective. 1. Run the component test to verify that the solenoid is functioning correctly. See Component tests on page 659. If the solenoid does not activate during the test, replace it. 2. Disconnect the connector J1015 for the MP tray pickup solenoid from the DC controller PCB. 3. Measure the resistance between the cable-side connectors J1015–1 and J1015–2. 4. If the measured resistance is not about 160 ohms, replace the MP tray pickup solenoid. The pickup motor is defective. Replace the pickup motor assembly. The MP tray pickup assembly is defective. Replace the MP tray pickup assembly. The DC controller PCB is defective. 1. Upgrade the DC controller firmware by using the RFU process. 2. If necessary, replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Jams in tray 2 The following table describes the cause of and solutions for jams in tray 2, 3, or 4. Table 7-4 Causes for jams in Tray 2 558 Cause Solution The separation roller is worn or damaged. Clean the separation tab or replace if it is worn. The pickup roller is worn or damaged. Replace the pickup roller. The feed roller is dirty, worn, or damaged. Clean the feed roller. If it is still dirty after cleaning, or if it is worn or damaged, replace the feed roller. The gears in the paper pickup drive assembly might be damaged. Check the drive gears in the paper pickup drive assembly. Replace the pickup drive assembly if the gears are damaged. The tray 2 pickup solenoid (SL2) is damaged. 1. Run the component test to verify that the solenoid is functioning correctly. See Component tests on page 659. If the solenoid does not activate during the test, replace it. 2. Disconnect the connector for the pickup solenoid (J1015) from the DC controller PCB. 3. Measure the resistance between the cable-side connectors J1015–3 and J1015–4. 4. If the measured resistance is not about 160 ohms, replace the cassette pickup solenoid. Chapter 7 Troubleshooting ENWW Table 7-4 Causes for jams in Tray 2 (continued) Cause Solution The pickup motor is defective. Replace the paper pickup drive assembly. The paper pickup assembly is defective. Replace the paper pickup assembly. The lifter drive assembly might be defective. Replace the lifter drive assembly. The DC controller PCB is defective. 1. Upgrade the DC controller firmware by using the RFU process. 2. If necessary, replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Jams in Tray 3 The following table describes the cause of and solutions for jams in Tray 3. Table 7-5 Causes for jams in Tray 3 ENWW Cause Solution The separation roller is worn or damaged. Clean the separation tab or replace if it is worn. The pickup roller is worn or damaged. Replace the pickup roller. The feed roller is dirty, worn, or damaged. Clean the feed roller. If it is still dirty after cleaning, or if it is worn or damaged, replace the feed roller. The gears in the upper pickup drive assembly might be damaged. Check the drive gears in the upper pickup drive assembly. Replace the upper pickup drive assembly if the gears are damaged. The tray 3 pickup solenoid is damaged. 1. Run the component test to verify that the solenoid is functioning correctly. See Component tests on page 659. If the solenoid does not activate during the test, replace it. 2. Disconnect the connector for the pickup solenoid (1015) from the paper deck delivery PCB. 3. Measure the resistance between the cable-side connectors J8206–1 and J8206–2. 4. If the measured resistance is not about 160 ohms, replace the cassette pickup solenoid. The tray 3 pickup motor assembly is defective. Replace the tray 3 pickup motor assembly. The tray 3 pickup motor assembly is defective. Replace the tray 3 pickup motor assembly. The upper paper pickup assembly is defective. Replace the upper paper pickup assembly. The DC controller PCB is defective. 1. Upgrade the DC controller firmware by using the RFU process. 2. If necessary, replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Paper path troubleshooting 559 Jams in Tray 4 The following table describes the cause of and solutions for jams in Tray 4. Table 7-6 Causes for jams in Tray 4 Cause Solution The separation roller is worn or damaged. Clean the separation tab or replace if it is worn. The pickup roller is worn or damaged. Replace the pickup roller. The feed roller is dirty, worn, or damaged. Clean the feed roller. If it is still dirty after cleaning, or if it is worn or damaged, replace the feed roller. The gears in the lower pickup drive assembly might be damaged. Check the drive gears in the lower pickup drive assembly. Replace the lower pickup drive assembly if the gears are damaged. The tray 4 pickup solenoid (SL8201) is damaged. 1. Run the component test to verify that the solenoid is functioning correctly. See Component tests on page 659. If the solenoid does not activate during the test, replace it. 2. Disconnect the connector for the pickup solenoid (J8210) from the paper deck delivery PCB. 3. Measure the resistance between the cable-side connectors J8210–1 and J8210–2. 4. If the measured resistance is not about 160 ohms, replace the cassette pickup solenoid. The tray 4 pickup motor assembly is defective. Replace the tray 4 pickup motor assembly. The tray 4 pickup motor assembly is defective. Replace the tray 4 pickup motor assembly. The lower paper pickup assembly is defective. Replace the lower paper pickup assembly. The DC controller PCB is defective. 1. Upgrade the DC controller firmware by using the RFU process. 2. If necessary, replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Jams in the paper path The following table describes the cause of and solution for jams in the paper path. Table 7-7 Causes for jams in the paper path Cause Solution The drive gears are damaged. Check the drive gears in the paper pickup unit. Replace the pickup drive assembly if the gears are damaged. (This applies to jams that occur in advance of the registration roller.) The registration roller and registration sub roller are dirty, worn, or damaged. Clean the registration roller or registration sub-roller if it is dirty. If it is still dirty after cleaning, or if it is worn or damaged, replace the paper feed assembly. (This applies to jams that occur in advance of the registration roller.) 560 Chapter 7 Troubleshooting ENWW Table 7-7 Causes for jams in the paper path (continued) Cause Solution The media attaching roller (MAR) is damaged. Make sure that the MAR is clean and undamaged. If it is damaged, replace the ETB. Calibrate the MFP after replacing the ETB. See Calibrating the MFP on page 591. (This applies to jams in which media is crumpled into an accordion when it enters the ETB.) The cartridge shutter open/close mechanism is damaged. (This applies to jams in which media is crumpled into an accordion fold somewhere on the ETB belt.) The shutters in each print cartridge should open as you close the ETB. If a shutter does not open, replace that print cartridge. Also check for a damaged shutter mechanism in the MFP. The cartridge drive motor assembly is damaged. 1. Run the component test to verify that all cartridge motors are functioning correctly. See Component tests on page 659. Replace any defective drum drive motors. 2. Inspect the main drive assembly. If it is damaged, replace it. The top of page sensor (SR12) is defective. Replace the paper feed assembly. The DC controller PCB is defective. 1. Upgrade the DC controller firmware by using the RFU process. 2. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Jams in the right upper cover The following table describes the causes of and solutions for jams in the right upper cover. Table 7-8 Causes for jams in the right upper cover Cause Solution The fuser paper sensor (SR1) or sensor lever is defective. 1. Make sure that the fuser paper sensor lever moves smoothly and is in place. 2. Run the component test. See Component tests on page 659. 3. Replace the sensor if it is defective. The fuser sleeve or pressure roller does not rotate smoothly. If the fuser drive gears are worn or damaged, replace the fuser. The fuser inlet guide is dirty or is covered with toner. Clean the fuser inlet guide. The fuser sleeve or pressure roller is dirty, worn, or damaged. Clean the fuser sleeve or pressure roller. If it is damaged, replace the fuser. ENWW The fuser pressure release motor is damaged. Run the component test. See Component tests on page 659. If the motor fails, replace it. The delivery tray paper-full sensor (SR2) or sensor lever is defective. 1. Make sure that the delivery paper-full sensor lever moves smoothly and is set in place. Replace the lever if it is damaged. 2. Run the component test. See Component tests on page 659. 3. Replace the sensor if it is defective. Paper path troubleshooting 561 Table 7-8 Causes for jams in the right upper cover (continued) Cause Solution The fuser delivery roller is worn. Replace the fuser. The fuser delivery roller drive gears are worn or damaged. Replace the fuser. The face-down delivery roller is defective. Replace the fuser. The paper loop sensors (SR13 and SR14) might be defective. 1. The DC controller PCB is defective. Make sure that the sensor levers move smoothly. 2. Run the component test. See Component tests on page 659. 3. Replace the sensor if it is defective. 1. Upgrade the DC controller firmware by using the RFU process. 2. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Jams in the duplex path The following table describes the causes of and solution for jams in the duplex path. Table 7-9 Causes for jams in the duplex path Cause Solution The oblique rollers are worn or damaged. Replace the ETB. The oblique roller drive gears are worn or damaged. Replace the ETB. Calibrate the MFP after replacing the ETB. See Calibrating the MFP on page 591. The duplex feed guide is damaged. Replace the ETB. Calibrate the MFP after replacing the ETB. See Calibrating the MFP on page 591. The reversing sensor (SR8001) or the sensor lever is defective. 1. Run the component test. See Component tests on page 659. 2. Replace the duplexer assembly if it is defective. The duplexer connector is unplugged or not seated properly. Reseat the connector. Jams in the ADF Table 7-10 Causes of jams in the ADF Cause Solution The clear mylar sheet in the ADF might be installed incorrectly. Make sure that all four alignment holes on the mylar sheet are secured over the tabs. The small notch on the sheet should be aligned with the round pin at the top of the mylar sheet holder. See the instructions that came with the mylar sheet replacement kit. The ADF pickup roller assembly might be installed incorrectly. Make sure the roller assembly is correctly seated and that the paper-present flag and the registration flag can move freely. 562 Chapter 7 Troubleshooting ENWW Table 7-10 Causes of jams in the ADF (continued) Cause Solution The ADF separation pad might be installed incorrectly. Make sure the ADF separation pad is seated correctly. If it is excessively dirty or worn, replace it. Specific components inside the ADF might not be functioning correctly. From the DIAGNOSTICS menu, run the SCANNER TESTS to verify that each of these components is functioning correctly: ● ADF input motor (forward and reverse) ● ADF read motor (forward and reverse) ● ADF duplex solenoid ● ADF input-tray-empty sensor ● ADF registration sensor If the MFP passes all of the diagnostic tests but ADF jams still persist, replace the ADF. See ADF assembly on page 411. Jams in the IPTU The following table describes the cause of and solutions for jams in the IPTU. Table 7-11 Causes for jams in the IPTU Cause Solution The IPTU might be improperly installed and seated. Reinstall or reseat the IPTU if necessary. The top of page sensor (SR8301) or sensor lever is defective. 1. Make sure that the sensor lever moves smoothly. 2. Run the component test. See Component tests on page 659. 3. Replace the IPTU sensor if it is defective. 1. Make sure that the sensor lever moves smoothly. 2. Run the component test. See Component tests on page 659. 3. Replace the IPTU sensor if it is defective. 1. Run the component test. See Component tests on page 659. 2. If the motor fails, replace it. The delivery sensor (SR8302) or sensor lever is defective. One of the feed motors (M8301 and M8302) is defective. Jams in the stapler/stacker The following table describes the cause of and solutions for jams in the stapler/stacker. Table 7-12 Causes for jams in the stapler/stacker ENWW Cause Solution The stapler/stacker might be improperly installed and seated. Reinstall or reseat the stapler/stacker if necessary. Paper path troubleshooting 563 Table 7-12 Causes for jams in the stapler/stacker (continued) Cause Solution The top of page sensor (SR12) or sensor lever is defective. 1. Make sure that the sensor lever moves smoothly. 2. Run the component test. See Component tests on page 659. 3. Replace the stapler/stacker sensor if it is defective. 1. Make sure that the sensor lever moves smoothly. 2. Run the component test. See Component tests on page 659. 3. Replace the stapler/stacker delivery sensor if it is defective. The delivery sensor (SR8302) or sensor lever is defective. Jams in the 3-bin mailbox The following table describes the cause of and solutions for jams in the 3-bin mailbox. Table 7-13 Causes for jams in the 3-bin mailbox Cause Solution The 3-bin mailbox might be improperly installed and seated. Reinstall or reseat the 3-bin mailbox if necessary. The top of page sensor (SRxxxx) or sensor lever is defective. 1. Make sure that the sensor lever moves smoothly. 2. Run the component test. See Component tests on page 659. 3. Replace the 3-bin mailbox sensor if it is defective. 1. Make sure that the sensor lever moves smoothly. 2. Run the component test. See Component tests on page 659. 3. Replace the 3-bin mailbox delivery sensor if it is defective. The delivery sensor (SRxxxx) or sensor lever is defective. 564 Chapter 7 Troubleshooting ENWW Using the paper path test The paper-path test can be used to verify that various paper paths are working correctly or to troubleshoot problems with tray configuration. To start the paper path test 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Scroll to and touch PAPER PATH TEST. 4. Select the input tray that you want to test, the output bin, the duplex printing accessory (if available), and number of copies, touching OK after you set the value for each. After selecting the last option, touch PRINT TEST PAGE. Using the scanner tests The scanner test can be used to verify that various scanner components are working correctly . For more information about the scanner tests, see Scanner tests on page 659. To start the scanner tests ENWW 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Scroll to and touch SCANNER TESTS. 4. Select the scanner component that you want to test, and follow the instructions on the control panel display. Paper path troubleshooting 565 Correcting print quality and copy quality problems This section helps to define print quality problems and how to correct them. Often print quality problems can be handled easily by making sure that the MFP is properly maintained, using print media that meets HP specifications, or running a cleaning page. Print quality problems associated with media Some print quality problems arise from use of inappropriate media. ● Use paper that meets HP paper specifications. See Media specifications on page 18. ● The surface of the media is too smooth. Use media that meets HP paper specifications. See Media specifications on page 18. ● The printer driver setting might be incorrect. Be sure that you have selected the correct driver setting for the paper that you are using. ● The print mode might be set incorrectly, or the paper might not meet recommended specifications. For more information, see Media specifications on page 18. ● The transparencies you are using are not designed for proper toner adhesion. Use only transparencies designed for HP Color LaserJet printers. ● The moisture content of the paper is uneven, too high, or too low. Use paper from a different source or from an unopened ream of paper. ● Some areas of the paper reject toner. Use paper from a different source or from an unopened ream of paper. ● The letterhead you are using is printed on rough paper. Use a smoother, xerographic paper. If this solves your problem, consult with the printer of your letterhead to verify that the paper used meets the specifications for this MFP. See Media specifications on page 18. ● The media sensing feature might not be selected. Select the feature at the control panel. Overhead transparency defects Overhead transparencies might display any of the image quality problems that any other type of media could display, as well as defects specific to transparencies. In addition, because transparencies are pliable while in the print path, they are subject to being marked by the mediahandling components. NOTE Allow transparencies to cool at least 30 seconds before handling them. 566 ● On the printer driver’s Paper tab, select Transparency as the media type. Also, make sure that the tray is correctly configured for transparencies. ● Check that the transparencies meet the specifications for this MFP. See Media specifications on page 18. ● Handle transparencies by the edges. Skin oil on the surface of transparencies can cause spots and smudges. ● Small, random dark areas on the trailing edge of solid fill pages might be caused by transparencies sticking together in the output bin. Try printing the job in smaller batches. Chapter 7 Troubleshooting ENWW ● The selected colors are undesirable when printed. Select different colors in the software application or printer driver. ● If you are using a reflective overhead projector, use a standard overhead projector instead. ● The media sensing feature might not be selected. Select the feature at the control panel. Print quality problems associated with the environment The MFP is operating in excessively humid, dusty, or dry conditions. Verify that the printing environment is within specifications. See Environmental specifications on page 15. Print quality problems associated with jams ● Make sure that all media is cleared from the paper path. See Paper jam recovery on page 538. ● The MFP recently jammed. Print two to three pages to clean the MFP. ● The media does not pass through the fuser, causing image defects to appear on subsequent documents. Print two to three pages to clean the MFP. If the problem persists, see the next section. ● The media sensing feature might not be selected. Select the feature at the control panel. Understanding color variations The printed output might not match the computer screen, and the colors printed on successive pages might not match. While color variations are inherent in this printing method, they can indicate changes in the printing environment, print media, or MFP components. Common causes of color variation The following list outlines the major causes of color variations between computers, programs, and output devices. ENWW ● Halftone patterns that are produced on monitors and the types of patterns that are used in the print jobs are different and might cause variations in the printed output. ● The printed output differs from the image on the monitor because the monitor and the print media have different reference values of black and white. The monitor screen has charcoal gray for the black level, and the white on the monitor screen is actually blue. Black on the print media is limited only by the fill capability of the printer, and most good-quality paper has a very high white level. In addition, phosphor (used in color monitors) and toner have entirely different spectra characteristics and different color-rendering capabilities. Differences between output are common. Blues generally match better than reds. ● The color of the ambient light changes the perception of color. Fluorescent light lacks many colors that are present in incandescent light, and the color range of natural light is broader than any artificial light. When comparing color, choose a standard light source for reference and understand that the perceived color will change as the light changes. ● Long-term color variations occur as paper ages. Use high-quality paper and protect the paper from sunlight to help minimize discoloration. Correcting print quality and copy quality problems 567 ● Environmental changes can cause color variation. The development process places a high potential across an air gap to attract toner to the imaging drum. Changes in relative humidity vary the point at which the toner travels to the imaging drum. ● All consumable components have a finite life span. As these components reach the end of their useful life, their ability to produce consistent print quality diminishes. ● Paper roughness can cause colors to look different. Use standard paper. Using color HP ImageREt 3600 HP ImageREt 3600 print technology is a system that HP developed to deliver superior print quality and technological innovation. The HP ImageREt system incorporates technology that optimizes each element of the print system. Several categories of HP ImageREt have been developed that meet a variety of user needs. The system is comprised of key laser technologies for color printing, including image enhancements, smart supplies, and high-resolution imaging. The ImageREt core technologies are refined in higher level systems for more advanced system users, and additional technologies are integrated. The HP ImageREt 3600 is a complete HP proprietary printing solution. HP now offers superior image enhancements for general office and marketing documents. HP ImageREt 3600 performs well in different environmental conditions and with a variety of media, and the image mode is optimized for printing on HP High Gloss Laser Paper. Paper selection For the best color and image quality, select the appropriate media type from the MFP menu or the MFP control panel. sRGB Standard red-green-blue (sRGB) is a world-wide color standard originally developed by HP and Microsoft as a common color language for monitors, input devices (scanners, digital cameras), and output devices (printers, plotters). It is the default color space used for HP products, Microsoft operating systems, the World Wide Web, and most office software that is sold today. sRGB is representative of the typical Windows computer monitor today and the convergence standard for high-definition television. NOTE Factors such as the type of monitor you use and the room's lighting can affect the appearance of colors on your screen. For more information, see Matching colors on page 572. The latest versions of Adobe® PhotoShop®, CorelDRAW®, Microsoft Office, and many other programs use sRGB to communicate color. Most importantly, as the default color space in Microsoft operating systems, sRGB has gained broad adoption as a means to exchange color information between programs and devices using a common definition that assures typical users will experience greatly improved color matching. sRGB improves your ability to match colors among the printer, the computer monitor and other input devices (scanner, digital camera) automatically, without the need to become a color expert. 568 Chapter 7 Troubleshooting ENWW Color options Color options enable optimal color output automatically for diverse types of documents. Color options use object tagging, which allows optimal color and halftone settings to be used for different objects (text, graphics, and photos) on a page. The printer driver determines which objects are used on a page and uses halftone and color settings that provide the best print quality for each object. Object tagging, combined with optimized default settings, produces great color out of the box. In the Windows environment, the Automatic and Manual color options are on the Color tab in the printer driver. Setting color options to Automatic will typically produce the best possible print quality for color documents. However, situations might occur when you want to print a color document in grayscale (black and white) or want to change one of the color options. ● Using Windows, print in grayscale or change the color options by using settings on the Color tab in the printer driver. ● Using a Macintosh computer, print in grayscale or change the color options by using the Color Matching pop-up menu in the Print dialog box. Restricting color printing The HP Color LaserJet 4730mfp includes a Restrict Color Use setting for networked printers. A network administrator can use the setting to restrict user access to the color printing features in order to conserve color toner. If you are unable to print in color, see your network administrator. 1. Press Menu. 2. Scroll to and touch PRINT QUALITY. 3. Scroll to and touch SYSTEM SETUP. 4. Scroll to and touch Restrict Color Use. 5. Scroll to and select one of the following options: 6. ● DISABLE COLOR: This setting denies the printer color capabilities to all users. ● ENABLE COLOR: This is the default setting, which allows all users to use the printer color capabilities. ● COLOR IF ALLOWED: This setting allows the network administrator to allow color use for select users. Use the embedded Web server to designate users who can print in color. Press OKto save the setting. The network administrator can monitor color usage for a specific HP Color LaserJet 4730mfp by printing a color usage job log. See Testing the MFP operation on page 67. Print in grayscale Selecting the Print in Grayscale option from the printer driver prints a document by using black toner. This option is useful for previewing preliminary copies of slides and hardcopy output, or for printing color documents that will be photocopied or faxed. ENWW Correcting print quality and copy quality problems 569 Automatic or manual color adjustment The Automatic color adjustment option optimizes the neutral gray color treatment, halftones, and edge enhancements used for each element in a document. For more information, see your printer driver online Help. NOTE Automatic is the default setting and is recommended for printing all color documents. Use the Manual color adjustment option to adjust the neutral gray color treatment, halftones, and edge enhancements for text, graphics and photographs. To gain access the Manual color options, on the Color tab, select Manual, and then select Settings. Manual color options Use manual color adjustment to adjust the Color (or Color Map) and Halftone options individually for text, graphics, and photographs. NOTE Some programs convert text or graphics to raster images. In these cases, the Photographs settings also controls text and graphics. Halftone options Halftone options affect the resolution and clarity of your color output. You can select halftone settings for text, graphics, and photographs independently. The two halftone options are Smooth and Detail. ● The Smooth option provides better results for large, solid-filled print areas. It also enhances photographs by smoothing out fine color gradations. Choose this option when uniform and smooth area fills are top priority. ● The Detail option is useful for text and graphics that require sharp distinctions among lines or colors, or images that contain a pattern or a high level of detail. Choose this option when sharp edges and details are top priority. Neutral grays The Neutral grays setting determines the method used for creating gray colors used in text, graphics, and photographs. Two values are available for the Neutral grays setting: ● Black Only generates neutral colors (grays and black) using only black toner. This guarantees neutral colors without a color cast. ● 4-Color generates neutral colors (grays and black) by combining all four toner colors. This method produces smoother gradients and transitions to non-neutral colors, and it produces the darkest black. Edge control The Edge Control setting determines how edges are rendered. Edge control has two components: adaptive halftoning and trapping. Adaptive halftoning increases edge sharpness. Trapping reduces the effect of incorrect color plane registration by overlapping the edges of adjacent objects slightly. 570 Chapter 7 Troubleshooting ENWW Four levels of edge control are available: ● Maximum is the most aggressive trapping setting. Adaptive halftoning is on for this setting. ● Normal is the default trapping setting. Trapping is at a medium level and adaptive halftoning is on. ● Light sets trapping at a minimal level, and adaptive halftoning is on. ● Off turns off both trapping and adaptive halftoning. RGB color Two values are available for the RGB Color setting: ● Default instructs the printer to interpret RGB color as sRGB. sRGB is the accepted standard of Microsoft and the World Wide Web Organization (www). ● Vivid instructs the printer to increase the color saturation in the midtones. Less colorful objects are rendered more colorfully. This value is recommended for the printing business graphics. ● Device instructs the printer to print RGB data in raw device mode. To render photographs properly with this selection, you must manage image color in the program or operating system. Adjusting color balance This MFP features automatic color calibration to provide high-quality color output. In situations that require critical color control, you can manually adjust the density balance of the four toner colors. The available range for each color is from -5 to +5. The default value is 0. CAUTION This procedure should only be performed by your network administrator. Performing this procedure changes the color balance of the MFP by altering halftones, and affects all print jobs. To adjust color balance 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch PRINT QUALITY. 4. Scroll to and touch ADJUST COLOR. 5. Touch HIGHLIGHTS MIDTONES, or SHADOWS. 6. Scroll to and touch the correct density setting. 7. Touch to adjust the density for the next color. 8. After setting the density for each color, touch Exit. NOTE Touch RESTORE COLOR VALUES to restore the factory defaults. ENWW Correcting print quality and copy quality problems 571 Color selection process The user selects the color in the program, but the operating system might convert or modify some characteristics of the color before sending the information to the printer driver. The printer driver might also modify color characteristics depending upon the selected output mode. Any color characteristics that the printer driver or programs do not address are set to the printer default. The default color might not match the color the user selected. Matching colors PANTONE® color matching PANTONE® has multiple color-matching systems. PANTONE® Matching System is very popular and uses solid inks to generate a wide range of color hues and tints. See http://www.hp.com for details about how to use PANTONE® Matching System with this printer. Swatch book color matching The process for matching printer output to preprinted swatch books and standard color references is complex. In general, you can obtain a reasonably good match to a swatch book if the inks that are used to create the swatch book are cyan, magenta, yellow, and black. These are usually referred to as process color swatch books. Some swatch books are created from spot colors. Spot colors are specially created colorants. Many of these spot colors are outside of the gamut of the printer. Most spot color swatch books have companion process swatch books that provide CMYK approximations to the spot color. Most process swatch books have a note about what process standards were used to print the swatch book. In most cases they will be SWOP, EURO, or DIC. To get optimal color matching to the process swatch book, select the corresponding ink emulation from the printer menu. If you cannot identify the process standard, use SWOP ink emulation. Print quality troubleshooting pages The print quality troubleshooting pages provide information on aspects of the MFP that affect print quality. 1. Press Menu to enter the MENUS. 2. Scroll to and touch DIAGNOSTICS. 3. Scroll to and touch PQ TROUBLESHOOTING. The message Printing... PQ troubleshooting appears on the display until the MFP finishes printing the print quality troubleshooting information. The MFP returns to the Ready state after printing the print quality troubleshooting information. The print quality troubleshooting information includes one page for each color (black, magenta, cyan, and yellow), a blank page, MFP statistics related to print quality, instructions on interpreting the information, and procedures to solve print quality problems. If following the procedures recommended by the print quality troubleshooting pages do not improve print quality, go to http://www.hp.com/support/clj4730mfp. 572 Chapter 7 Troubleshooting ENWW Print quality troubleshooting tool The print quality troubleshooting tool helps you identify and troubleshoot print quality issues for the HP Color LaserJet 4730 MFP. The tool includes solutions for many print quality issues, using standard images to provide a common diagnostic environment. It is designed to provide intuitive, step-by-step directions for printing troubleshooting pages that are used to isolate print quality problems and provide possible solutions. To find the print quality troubleshooting tool, go to the following quick URL: http://www.hp.com/go/ printquality/clj4730mfp Image defects If specific defects occur repeatedly, print a Print Quality Troubleshooting page and follow the instructions on the page. If you are unable to resolve the problem, use the information in this section to identify the root cause of the problem. Image defects fall into the categories that are listed in Table 7-14 Image defects on page 573. Possible causes and recommended solutions for each of these categories are listed in the tables that follow. In general, the items are listed in order from minor repairs to major repairs. Check the items in the order in which they appear. Table 7-14 Image defects ENWW Image defect Description More information Light image A very light image is printed. See Light image on page 574. Light color One color is light in an image. See Light color on page 575. Dark image A very dark image is printed. See Dark image on page 575. Dark color One color is dark in an image. See Dark color on page 576. Completely blank No image is printed. See Completely blank image on page 576. All black/solid color An all black or solid colored image is printed. See All black or solid color on page 576. Dots in vertical lines Vertical lines of white dots appear in the image. See Dots in vertical lines on page 577. Dirt on back of paper The back (non-printed) side of the paper is dirty. See Dirt on the back of the paper on page 577. Dirt on front of paper The front (printed) sided of the paper is dirty. See Dirt on the front of the paper on page 578. Vertical lines Vertical lines are printed. See Vertical lines on page 579. White vertical lines White vertical lines appear in the image. See White vertical lines on page 579. Horizontal lines Horizontal lines are printed. See Horizontal lines on page 580. White horizontal lines White horizontal lines appear in the image. See White horizontal lines on page 580. Missing color One of the four toner colors is not printing. See Missing color on page 580. Blank spots The image has blank spots. See Blank spots on page 581. Poor fusing Toner is loose on the printed image. See Poor fusing on page 582. Correcting print quality and copy quality problems 573 Table 7-14 Image defects (continued) Image defect Description More information Distortion or blurring The image appears distorted, or colors seem out of alignment. See Distortion or blurring on page 582. Smearing The image is smeared or dirty. See Smearing on page 583. Misplaced image The image is placed incorrectly on the page. See Misplaced image on page 584. Light image Figure 7-2 Light images This table contains information about the causes of and solutions for light images. Table 7-15 Causes for light images Cause Solution The image density is not adjusted correctly. Increase the density for the affected color. A print cartridge may be low Replace the print cartridge for the affected color. A print cartridge may not be installed properly. Ensure that the print cartridge is properly installed. Reinstall if necessary. A poor contact in the attaching bias contacts between the ETB and the high-voltage PCB. Clean the contacts. Replace them if they are still dirty or are damaged. The media attaching roller is worn or damaged. Replace the ETB. Calibrate the printer after replacing the ETB. See Calibrating the MFP on page 591. The high-voltage PCB is defective or the connection is loose. 1. Check the connection. 2. Replace the high-voltage PCB. 1. Upgrade the firmware. 2. Check the connection on the DCC (J1006) 3. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. The DC controller PCB is defective or the connection to the high-voltage power supply is loose. 574 Chapter 7 Troubleshooting ENWW Light color Figure 7-3 Light color This table contains information about the causes of and solutions for light color. Table 7-16 Causes for light color Cause Solution A poor contact exists in the transfer bias contacts between the ETB and the MFP. Clean the contacts for the affected color. If the contacts are still dirty after cleaning or if they are damaged, replace the contacts or the ETB. Calibrate the MFP after replacing the ETB. See Calibrating the MFP on page 591. The transfer charging roller is worn or damaged. Replace the ETB. Calibrate the MFP after replacing the ETB. See Calibrating the MFP on page 591. The photosensitive drum is worn. Replace the print cartridge for the affected color. The high-voltage PCB is defective or the connection is loose. Replace the high-voltage PCB. The laser/scanner unit is defective. Replace the laser/scanner for the affected color. See Calibrating the MFP on page 591. The DC controller PCB is defective or the connection to the high-voltage power supply is loose. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. The ETB alienation system is defective. 1. Run a component test (ETB Contact/Alienation Component Test). See Component tests on page 659. 2. Replace the ETB. Dark image This table contains information about the causes of and solutions for dark images. Table 7-17 Causes for dark images ENWW Cause Solution The image density is not adjusted correctly. Decrease the density for the affected color. The color misregistration detection unit is dirty. Clean the lens on the color misregistration detection unit. Correcting print quality and copy quality problems 575 Table 7-17 Causes for dark images (continued) Cause Solution The color misregistration detection unit is defective. Replace the paper feed assembly. The DC controller PCB is defective or the connection to the high-voltage power supply is loose. 1. Check the connector (J1012) on the DCC. 2. Upgrade the firmware using the RFU process. 3. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Dark color This table contains information about the causes of and solutions for dark color. Table 7-18 Causes for dark colors Cause Solution A poor contact exists in the drum ground, primary charging bias, and developing bias contacts of the high-voltage PCB and the print cartridge. Clean the contacts on the cartridge for the affected color. If they are still dirty after cleaning, or if they are damaged, replace the affected cartridge. The high-voltage contacts are damaged. Replace the high-voltage contacts for the affected color. The high-voltage PCB is defective. Replace the high-voltage PCB. The DC controller PCB is defective or the connection to the high-voltage power supply is loose. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Completely blank image This table contains information about the causes of and solutions for completely blank pages. Table 7-19 Causes for a completely blank image Cause Solution The high-voltage PCB is defective or the connection is loose. 1. Reseat the connection. 2. Replace the high-voltage PCB. The DC controller PCB is defective or the connection to the high-voltage power supply is loose. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. All black or solid color This table contains information about the causes of and solutions for all black or solid color. 576 Chapter 7 Troubleshooting ENWW Table 7-20 Causes for an all black or solid colored image Cause Solution A poor contact exists in the drum ground, primary charging bias, and developing bias contacts of the high-voltage PCB and the print cartridge. Clean the contacts on the cartridge for the affected color. If they are still dirty after cleaning, or if they are damaged, replace the cartridge. The high-voltage contacts are damaged. Replace the high-voltage contacts for the affected color. The primary charging roller is defective. Replace the print cartridge for the affected color. The high-voltage PCB is defective. Replace the high-voltage PCB. The DC controller PCB is defective or the connection to the high-voltage power supply is loose. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. The Laser/scanner unit is defective. Replace the affected laser/scanner. Dots in vertical lines Figure 7-4 Dots in vertical lines This table contains information about the causes of and solutions for dots in vertical lines. Table 7-21 Causes for vertical lines of white dots Cause Solution The transfer charging roller is worn or damaged. Replace the ETB. Calibrate the MFP after replacing the ETB. See Calibrating the MFP on page 591. The charge roller in the cartridge is damaged or contaminated. Replace the cartridge. Dirt on the back of the paper This table contains information about the causes of and solutions for dirt on the back of the paper. ENWW Correcting print quality and copy quality problems 577 Table 7-22 Causes for dirt on the back of the paper Cause Solution One or more of the rollers are dirty. See Repetitive defects troubleshooting on page 584 for information about identifying the roller that might be dirty. Clean the indicated roller. If the roller is still dirty after cleaning, replace the appropriate roller, cartridge, or assembly. The pickup roller is dirty. Clean the roller. If the roller is still dirty after cleaning, replace the pickup roller assembly. A poor contact exists in the attaching bias contacts between the ETB and the high-voltage PCB. Clean the contacts. Replace them if they are still dirty or are damaged. The high-voltage PCB is defective or the connection is loose. 1. Check the connection. 2. Replace the high-voltage PCB. The DC controller PCB is defective. defective or the connection to the high-voltage power supply is loose. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Dirt on the front of the paper This table contains information about the causes of and solutions for dirt on the front of the paper. Table 7-23 Causes for dirt on the front of the paper Cause Solution One or more of the rollers are dirty. See Repetitive defects troubleshooting on page 584 for information about identifying the roller that might be dirty. Clean the indicated roller. If the roller is still dirty after cleaning, replace the appropriate roller, cartridge, or assembly. The pickup roller is dirty. Clean the roller. If is still dirty after cleaning, replace the pickup roller assembly. A poor contact exists in the attaching bias contacts between the ETB and the high-voltage PCB. Clean the contacts. Replace them if they are still dirty or are damaged. The high-voltage PCB is defective or the connection is loose. 1. Check the connection. 2. Replace the high-voltage PCB. The DC controller PCB is defective. defective or the connection to the high-voltage power supply is loose. 578 Chapter 7 Troubleshooting Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. ENWW Vertical lines Figure 7-5 Vertical lines This table contains information about the causes of and solutions for vertical lines. Table 7-24 Causes for vertical lines Cause Solution The photosensitive drum has grooves around the circumference. Replace the cartridge that indicates the color of the vertical lines. The fuser sleeve has grooves around the circumference. Replace the fuser. White vertical lines This table contains information about the causes of and solutions for white vertical lines. Table 7-25 Causes for white vertical lines ENWW Cause Solution The developing cylinder has grooves around the circumference. Replace the print cartridge for the color in which the white lines appear. The photosensitive drum has grooves around the circumference. Replace the print cartridge for the color in which the white lines appear. The laser is blocked by a foreign substance. Inspect the laser source and shutter for the affected color, and remove any debris that might be blocking it. The cartridge has a foreign substance blocking the laser. Check the rear of the affected cartridge and remove any foreign substance. The lens in the laser/scanner unit is dirty. Replace the laser/scanner for the color in which the white lines appear. Calibrate the MFP after replacing the laser/ scanner. See Calibrating the MFP on page 591. The fuser sleeve has grooves around the circumference. (All colors are affected.) Replace the fuser. Correcting print quality and copy quality problems 579 Horizontal lines Figure 7-6 Horizontal lines This table contains information about the causes of and solutions for horizontal lines. Table 7-26 Causes for horizontal lines Cause Solution The photosensitive drum has scars that run from end to end. Replace the print cartridge for the affected color. The fuser sleeve has scars that run from end to end. Replace the fuser. White horizontal lines This table contains information about the causes of and solutions for white horizontal lines. Table 7-27 Causes for white horizontal lines Cause Solution The photosensitive drum has scars that run from end to end. Replace the print cartridge for the affected color. The ETB belt has horizontal scars. Replace the ETB. Calibrate the MFP after replacing the ETB. See Calibrating the MFP on page 591. Missing color This table contains information about the causes of and solutions for missing color. Table 7-28 Causes for a missing color 580 Cause Solution The primary charging roller is defective. Replace the print cartridge for the missing color. A poor contact exists in the developing bias contacts of the high-voltage PCB and the print cartridge. Clean the contacts. If they are still dirty after cleaning, or if they are damaged, replace the print cartridge or the highvoltage contacts. Replace the high-voltage PCB. The laser/scanner unit is defective. Replace the laser/scanner for the missing color. Calibrate the MFP after replacing the laser/scanner. See Calibrating the MFP on page 591. Chapter 7 Troubleshooting ENWW Table 7-28 Causes for a missing color (continued) Cause Solution The high-voltage PCB is defective or the connection is loose. Replace the high-voltage PCB. The DC controller PCB is defective or the connection to the high-voltage power supply is loose. 1. Check the connection. 2. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Blank spots Figure 7-7 Blank spots This table contains information about the causes of and solutions for blank spots. Table 7-29 Causes for blank spots Cause Solution The high-voltage PCB is defective or the connection is loose. 1. Check the connection. 2. Replace the high-voltage PCB. The DC controller PCB is defective or the connection to the high-voltage power supply is loose. ENWW Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Correcting print quality and copy quality problems 581 Poor fusing Figure 7-8 Poor fusing This table contains information about the causes of and solutions for poor fusing. Table 7-30 Causes for poor fusing Cause Solution The media is not within specifications. For example, media that is too thick causes poor fusing. Use media that meets specifications. See chapter 1. The fuser pressure roller is dirty. Clean the dirty pressure roller. If the dirt cannot be removed, replace the fusing unit. The fuser is not within nip-width specifications. Replace the fuser. The fuser sleeve is scarred or damaged. Replace the fuser. The pressure roller is scarred or damaged. Replace the fuser. The thermistor has deteriorated. Replace the fuser. The fuser pressure release motor is defective. Check the connector and then replace if necessary. The DC controller PCB is defective or the connection to the high-voltage power supply is loose. 1. Upgrade the firmware using the RFU process. 2. Check connectors J1024 and J1025 on the DCC. 3. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Distortion or blurring This table contains information about the causes of and solutions for distortion or blurring. Table 7-31 Causes for distortion or blurring 582 Cause Solution The color-plane registration is out of specification. Calibrate the MFP from the PRINT QUALITY menu. See Calibrating the MFP on page 591. The ETB is defective. If the ETB belt does not rotate smoothly, replace the ETB. Calibrate the MFP after replacing the ETB. See Calibrating the MFP on page 591. Chapter 7 Troubleshooting ENWW Table 7-31 Causes for distortion or blurring (continued) Cause Solution The ETB motor drive gear is worn or damaged. Replace the ETB motor. The drum motor drive gear is worn or damaged. Replace the drum motor for the affected color. The color-registration detection unit is defective. Replace the color registration detection unit. The laser/scanner unit is defective. Replace the laser/scanner for the affected color. Calibrate the MFP after replacing the laser/scanner. See Calibrating the MFP on page 591. The DC controller PCB is defective. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Smearing Figure 7-9 Smearing This table contains information about the causes of and solutions for smearing. Table 7-32 Causes for smearing ENWW Cause Solution A poor contact exists in the printer ground and cartridge ground contacts. Clean each print-cartridge ground contact and the printer ground contact. If they are still dirty after cleaning, or if they are damaged, replace the cartridge, or replace the printer ground contact. The fuser inlet guide is dirty or contains debris. Clean the fuser inlet guide. The cartridge shutters are not opening. Make sure the cartridge shutter bar is operating correctly. Correcting print quality and copy quality problems 583 Misplaced image Figure 7-10 Misplaced image This table contains information about the causes of and solutions for misplaced images. Table 7-33 Causes for misplaced image Cause Solution The media is skewed. See Table 7-35 Defects that can occur when using the ADF on page 590 to resolve the skew. The color-plane registration is out of specification. Calibrate the MFP from the PRINT QUALITY menu. See Calibrating the MFP on page 591. The oblique rollers are worn (this issue applies to duplex printing only). Replace the ETB. The duplex feed roller may be worn (duplex pages only). Replace the duplex unit. The DC controller PCB is defective or the laser scanner connection is loose. 1. Upgrade the firmware using the RFU process. 2. Check connectors J1002 for yellow, J1003 for cyan, J1004 for magenta, and J1005 for black. 3. Replace the DC controller PCB. Calibrate the MFP after replacing the DC controller. See Calibrating the MFP on page 591. Repetitive defects troubleshooting Defects on printer rollers can cause image defects to appear at regular intervals on the page. Use the repetitive defects ruler on the next page (Repetitive defect ruler on page 585) to measure the distance between defects that recur on a page. To resolve the problem, try cleaning the rollers first. If the rollers are still dirty after cleaning or are damaged, replace the defective roller. CAUTION Do not use solvents or oils to clean rollers. Instead, rub the roller with lint-free paper. If dirt is difficult to remove, rub the roller with lint-free paper that has been dampened with rubbing alcohol. NOTE Defects on the cassette or the MP tray pickup roller cause defects only on the leading edge of the image. 584 Chapter 7 Troubleshooting ENWW Repetitive defect ruler If defects repeat at regular intervals on the page, use this ruler to identify the cause of the defect. Place the top of the ruler at the first defect. The marking that is beside the next occurrence of the defect indicates which component needs to be replaced. 1 First occurrence of the defect (the distance from the top of the page to the defect might vary. 2 Print cartridge (34.3 mm (1.35 inches) 3 Print cartridge or transfer roller (if the defect occurs in only one color, the defective part is the print cartridge; if the defect occurs in all colors, the defective part is the ETB) (37.7 mm (1.48 inches) 4 Print cartridge (42.7 mm (1.68 inches) 5 ETB (75 mm (2.95 inches) 6 Fuser (76.0 mm (2.99 inches) 7 Fuser (81.0 mm (3.19 inches) 8 Print cartridge (94.2 mm (3.71 inches) To confirm that a print cartridge is the problem, insert a print cartridge from another HP Color LaserJet 4730mfp MFP, if one is available, before ordering a new print cartridge. If the defect repeats at 94.0 mm (3.75 inches) intervals, try replacing the print cartridge before replacing the fuser. ENWW Correcting print quality and copy quality problems 585 Image defect examples This section contains two tables: one table shows examples of common print quality problems, and the other table shows examples of common copy quality problems that can occur when using the ADF. These tables also contain remedies for correcting the problem. Table 7-34 Defects that can occur during printing 586 Chapter 7 Horizontal lines or streaks Misaligned colors ● Make sure that the operation and location requirements of the MFP are met. ● ● Print the Print Quality Troubleshooting Pages (see Calibrating the MFP on page 591) and follow the diagnostic procedure listed on the first page to help isolate the defect to a particular component. Calibrate the MFP. See Calibrating the MFP on page 591 and follow the instructions. Vertical lines Repetitive defects ● ● Make sure that the operation and location requirements of the MFP are met. ● Print the Print Quality Troubleshooting Pages (see Calibrating the MFP on page 591) and follow the diagnostic procedure listed on the first page to help isolate the defect to a particular component. Print the Print Quality Troubleshooting Pages (see Calibrating the MFP on page 591) and follow the diagnostic procedure listed on the first page to help isolate the defect to a particular component. Color fade in all colors Color fade in one color ● Make sure that the operation and location requirements of the MFP are met. ● Make sure that the operation and location requirements of the MFP are met. ● Calibrate the MFP. ● Calibrate the MFP. ● Print the Print Quality Troubleshooting Pages (see Calibrating the MFP on page 591) and follow the diagnostic procedure listed on the first page to help isolate the defect to a particular component. Troubleshooting ENWW Table 7-34 Defects that can occur during printing (continued) Fingerprints and media dents ● Make sure to use supported media. ● Make sure that the media you are using does not have any wrinkles or dents from handling, and that the media is not contaminated with visible fingerprints or other foreign substances. ● Print the Print Quality Troubleshooting Pages (see Calibrating the MFP on page 591) and follow the diagnostic procedure listed on the first page to help isolate the defect to a particular component. Smeared toner ● ENWW Make sure to use supported media. Loose toner ● Make sure that the operation and location requirements of the MFP are met. ● Make sure to use supported media. ● Make sure that the media type and size for the tray are set correctly in the control panel for the media that you are using. ● Make sure that the media is loaded correctly and that the size guides are touching the edges of the stack of media. Make sure that the media you are using does not have any wrinkles or dents from handling, and that the media is not contaminated with visible fingerprints or other foreign substances. White areas (dropouts) on page ● Make sure that the operation and location requirements of the MFP are met. ● Make sure to use supported media. ● Make sure that the media you are using does not have any wrinkles or dents from handling, and that the media is not contaminated with visible fingerprints or other foreign substances. ● Make sure that the media type and size for the tray are set correctly in the control panel for the media that you are using. Correcting print quality and copy quality problems 587 Table 7-34 Defects that can occur during printing (continued) 588 Chapter 7 Troubleshooting ● Calibrate the MFP. ● Print the Print Quality Troubleshooting Pages (see Calibrating the MFP on page 591) and follow the diagnostic procedure listed on the first page to help isolate the defect to a particular component. ENWW Table 7-34 Defects that can occur during printing (continued) Media damage (wrinkles, curl, creases, tears) ● Make sure that the operation and location requirements of the MFP are met. ● Make sure to use supported media. ● Make sure that the media is loaded correctly. ● Make sure that the media type and size for the tray are set correctly in the control panel for the media that you are using. ● Make sure that the media you are using does not have any wrinkles or dents from handling, and that the media is not contaminated with visible fingerprints or other foreign substances. ● Make sure that the following supplies are seated correctly: ● ● fuser ● transfer belt Specks or stray toner ● Make sure that the operation and location requirements of the MFP are met. ● Make sure to use supported media. ● Make sure that the media type and size for the tray are set correctly in the control panel for the media that you are using. ● Calibrate the MFP. ● Print the Print Quality Troubleshooting Pages (see Calibrating the MFP on page 591) and follow the diagnostic procedure listed on the first page to help isolate the defect to a particular component. Inspect the jam areas and remove any undetected jammed or torn media. Skewed, stretched, or offcenter page ENWW ● Make sure that the operation and location requirements of the MFP are met. ● Make sure to use supported media. ● Make sure that the media is loaded correctly. ● For problems with page skew, turn over the stack of media and Correcting print quality and copy quality problems 589 Table 7-34 Defects that can occur during printing (continued) rotate the stack 180 degrees. ● Make sure that the fuser and transfer belt are seated correctly. ● Inspect the jam areas and remove any undetected jammed or torn media. ● If printing from the multipurpose tray, make sure that the side guides are set correctly. Table 7-35 Defects that can occur when using the ADF 590 Chapter 7 Blank page Horizontal lines 1. Remove and then reinsert the original page into the ADF, making sure it is placed face-up. 1. Clean the ADF. See Cleaning the ADF delivery system on page 99. 2. 2. If several pages are feeding at the same time, check the ADF separation pad and rollers for damage. If the rollers are dirty, clean them. See Cleaning the ADF delivery system on page 99. If the ADF separation pad or rollers are worn, replace them. Verify that no paper is on top of the scanner glass or stuck to the bottom of the scanner lid. 3. If the mylar strip is dirty or worn, clean or replace it. Replacement mylar strips are stored in an envelope that is underneath the white vinyl ADF backing. Follow the instructions that are in the envelope. Page skew Vertical lines 1. Make sure the ADF input tray guides are adjusted so that they are lightly touching the sides of the paper stack. 1. Clean the ADF. See Cleaning the ADF delivery system on page 99. 2. 2. If the mylar strip is dislodged, folded, or misinstalled, verify it is correctly installed. If the mylar strip is worn, replace it. Replacement mylar strips are stored in an envelope that is underneath the white vinyl ADF backing. Follow the instructions that are in the envelope. Verify that no paper is on top of the scanner glass or stuck to the bottom of the scanner lid. 3. If the mylar strip is dirty or worn, clean or replace it. Replacement mylar strips are stored in an envelope that is underneath the white vinyl ADF backing. Troubleshooting ENWW Table 7-35 Defects that can occur when using the ADF (continued) 3. Clean the ADF rollers. See Cleaning the ADF delivery system on page 99. 4. If the problem persists, calibrate the scanner. See Calibrating the scanner on page 106. Follow the instructions that are in the envelope. Image shifted Unexpected image An image that is shifted on the page horizontally, vertically, or both ways indicates that the scanner is incorrectly calibrated. See Calibrating the scanner on page 106. If the copy does not look at all like the original document, make sure that no media is on the flatbed glass from a previous copy job. Cleaning the scanner glass Clean the scanner glass only if dirt is visible, or if you are experiencing a decrease in copy quality, such as streaking. Clean the scanner by wiping it gently with a clean, slightly damp, lint-free cloth. Use an ammoniabased surface cleaner only when a water-dampened cloth does not clean the scanner glass. Spray or pour the cleaner onto the cleaning cloth. Do not spray or pour the cleaner onto the scanner glass. Calibrating the MFP The MFP automatically calibrates and cleans at various times to maintain the highest level of print quality. The user might also request the MFP to calibrate via the MFP’s control panel, using QUICK CALIBRATE NOW or FULL CALIBRATE NOW located in the CALIBRATION and PRINT QUALITY menu. QUICK CALIBRATE NOW is used for D-Half color tone calibration. If color density or tone seems wrong, Quick Calibration can be run. Full Calibration includes the Quick Calibrate routines and adds Drum Phase Calibration, Color Plane Registration (CPR), and copy parameter calibration routines. If color layers (black, magenta, cyan, and yellow) on the printed page seem to be shifted from one another, FULL CALIBRATE NOW should be run. The HP Color LaserJet 4730 MFP incorporates a new feature to skip calibration when appropriate, thereby making the MFP available more quickly. For example, if the MFP is powered off and on quickly (within 20 seconds), calibration is not needed and will be skipped. In this case, the MFP will reach the Ready state approximately one minute sooner. While the MFP is calibrating and cleaning, the MFP will pause printing for the amount of time it takes to complete the calibration or cleaning. For most calibrations and cleaning, the MFP will not interrupt a print job, but will wait for the job to complete before calibrating or cleaning. ENWW 1. Press Menu to enter the MENUS. 2. Scroll to and touch Configure Device. 3. Scroll to and touch PRINT QUALITY. 4. Scroll to and touch QUICK CALIBRATE NOW. Correcting print quality and copy quality problems 591 OR To perform a full calibration, use FULL CALIBRATE NOW instead of QUICK CALIBRATE NOW in steps 3 and 4. 592 Chapter 7 Troubleshooting ENWW Media transport problems The following issues can cause media transport problems Multiple pages feed. Cause Solution The tray 1 separation pad is worn. Replace the separation pad assembly. Too much media (particularly envelopes) is loaded in tray 1. Remove some of the media and resend the print job. The separation and feed rollers in the tray are worn or damaged Replace the rollers. The media edges are locked together. Flex the media stack before loading it into the MFP. Do not fan the media. The media is wrinkled or folded. Cause Solution The feed rollers or registration rollers are dirty or defective. Replace the affected rollers. The paper path contains foreign substances or dirt. Remove any foreign substances or dirt from the paper path. The cartridge shutter open/close mechanism is damaged. (This can cause jams in which the media is crumpled into an accordion fold under the print cartridge.) The shutter in the print cartridge should open as you insert the cartridge. If a shutter does not open, replace the print cartridge. NOTE To diagnose the cause of wrinkled or folded media, use the Print/Stop test in the DIAGNOSTICS menu. Adjust the stop time to stop the media before it enters the fuser. The media is skewed. ENWW Cause Solution The paper dust or dirt has accumulated in the cassette feed roller or registration roller. Clean the rollers. The cassette feed roller and registration roller are worn irregularly. Replace the paper pickup assembly. The separation roller is worn or damaged (Tray 2 or 2 X 500-sheet feeder) Clean or replace the separation roller. If necessary, replace the paper cassette. The registration shutter is defective. Clean or replace the separation roller. If necessary, replace the paper cassette. Media transport problems 593 The top margin is misaligned. Cause Solution Make sure that the registration shutter moves smoothly, its spring is in place, and it is clean. If the registration shutter is damaged, replace the paper pickup assembly. 1. Press the test print switch, and make several test prints. See Engine test on page 598. 2. On each test print, measure the distance from the leading edge of the paper to the print pattern. Calculate the average distance. The optimal distance is 5 mm (0.2 inches). 3. On the DC controller PCB, adjust the variable resistor VR830 clockwise to increase the distance, or turn it counterclockwise to decrease the distance. 4. Repeat the procedure until the distance measures 5 mm (0.2 inches). The pages feed incorrectly through the ADF. 594 Cause Solution The media guides are not adjusted correctly. Make sure that the guides in the ADF input tray gently touch the sides of the original document. Chapter 7 Troubleshooting ENWW E-mail problems If you are unable to send e-mails by using the digital send feature, you might need to reconfigure the SMTP gateway address or the LDAP gateway address. Print a configuration page to find the current SMTP and LDAP gateway addresses. See Information pages on page 640. Use the following procedures to check if the SMTP and LDAP gateway addresses are valid. To validate the SMTP gateway address NOTE This procedure is for Windows operating systems. 1. Open an MS-DOS command prompt: click Start, click Run, and then type cmd. 2. Type telnet followed by the SMTP gateway address and then the number 25, which is the port over which the MFP is communicating. For example, type telnet 123.123.123.123 25 where "123.123.123.123" represents the SMTP gateway address. 3. Press Enter. If the SMTP gateway address is not valid, the response contains the message Could not open connection to the host on port 25: Connect Failed. 4. If the SMTP gateway address is not valid, contact the network administrator. To validate the LDAP gateway address NOTE This procedure is for Windows operating systems. ENWW 1. Open Windows Explorer. In the address bar, type LDAP:// immediately followed by the LDAP gateway address. For example, type LDAP://12.12.12.12 where "12.12.12.12" represents the LDAP gateway address. 2. Press Enter. If the LDAP gateway address is valid, the Find People dialog box opens. 3. If the LDAP gateway address is not valid, contact the network administrator. E-mail problems 595 Fax problems For complete information about troubleshooting fax problems, see the HP LaserJet Analog Fax Accessory 300 User Guide Network connectivity problems Troubleshooting network printing problems NOTE HP recommends that you use the MFP CD-ROM to install and set up the MFP on a network. 1. Make sure that the network cable is securely seated into the MFP's RJ45 connector. 2. Make sure that the Jetdirect LED on the formatter is lit. See Formatter lights on page 532. 3. Make sure that the I/O card is ready. Print a configuration page. See Information pages on page 640. If an HP Jetdirect print server is installed, printing a configuration page also prints a second page that shows the network settings and status. NOTE The HP Jetdirect embedded print server supports various network protocols (TCP/IP, IPX/SPX, Novell/Netware, AppleTalk, and DCL/LLC). Make sure that the correct protocol is enabled for your network. 4. 596 On the HP Jetdirect configuration page, verify the following items for your protocol: a. Under HP Jetdirect Configuration, the status is "I/O Card Ready". b. The status is "Ready". c. An IP address is listed. d. The configuration method (Config by:) is listed correctly. See the network administrator if you are not sure which method is correct. e. The domain name is correct. 5. Perform a loopback test to verify that the firmware is functioning correctly and that the hardware that is on the formatter is functioning correctly. See Loopback test on page 597. 6. Perform a ping test to verify that the MFP is communicating with other devices on the network. See Ping test on page 597. 7. Try printing the job from another computer. 8. To verify that an MFP works with a computer, use a parallel cable to connect it directly to a computer. You will have to reinstall the printing software. Print a document from a program that has printed correctly in the past. If this works, a problem with the network might exist. 9. For advanced troubleshooting, see Troubleshooting the embedded HP Jetdirect print server on page 665. Chapter 7 Troubleshooting ENWW Loopback test Use the loopback test to verify that the firmware is functioning correctly and that the hardware that is on the formatter is functioning correctly. This test causes the formatter to send data to itself. To perform the loopback test 1. Disconnect the network cable. 2. Press Menu. 3. Touch Configure Device. 4. Touch I/O, touch EMBEDDED JETDIRECT MENU, touch DIAGNOSTICS, and then touch LOOPBACK TEST. 5. Let the test run for several hours or overnight. 6. If the test fails, an error message appears on the control panel display. Replace the formatter. See Formatter board on page 280. 7. To stop the test, turn the MFP off and then on. Make sure that you reconnect the network cable. Ping test Use the ping test to verify that the MFP is communicating over the network. Before performing the ping test, obtain the IP address for a target destination, such as a computer, that is on the same network as the MFP. Consult the network administrator for help with obtaining the IP address. To perform the ping test 1. Press Menu. 2. Touch Configure Device. 3. Touch I/O, touch EMBEDDED JETDIRECT MENU, touch DIAGNOSTICS, and then touch PING TEST. 4. Set the appropriate options for each of the menu items that follow: 5. ENWW ● DESTINATION IP = XXX.XXX.XXX.XXX ● PACKET SIZE = 64 ● Timeout = 1 second ● Count = 4 ● PRINT RESULTS = YES ● EXECUTE = YES After setting EXECUTE= YES, the ping test starts automatically. If you selected to print the results, a page prints that lists the ping statistics. If the page prints, the test was successful. Network connectivity problems 597 Functional checks Use the following procedures to help diagnose and solve problems that occur in the print engine. Engine test To verify that the print engine (all components except the formatter, formatter DIMMs, EIO products, and the stacker or stapler/stacker) is functioning, print an engine test page. Use a small, nonmetallic, pointed object to depress the engine-test switch, which is located on the back of the MFP. NOTE The standard output bin must be installed in order for the engine-test page to print. If either the stapler/stacker or the 3-bin mailbox is installed, a jam occurs. Figure 7-11 Engine test print switch The test page should have a series of vertical lines. The test page prints from the last tray that you used. However, if the MFP has been turned off and then on since the most recent print job, the page prints from tray 2. The MFP continuously prints test pages as long as the test-page switch is depressed. The MFP cannot print a test page if it is in Sleep mode. NOTE A damaged formatter might interfere with the engine test. If the engine-test page does not print, try removing the formatter and performing the engine test again. If the engine test is then successful, the problem is almost certainly with the formatter, the control panel, or the cable that connects them. 598 Chapter 7 Troubleshooting ENWW Formatter test To verify that the formatter is functioning correctly, print a configuration page. See Information pages on page 640. If the page prints, the formatter is functioning. The heartbeat LED on the formatter also indicates whether the formatter is functioning. See Formatter lights on page 532. ENWW Functional checks 599 MFP resets Use the following information to perform system-wide reset procedures. Customers do not have access to this information. Cold reset A cold reset unlocks menus that have been previously locked and resets all control panel menu items to the factory defaults. A cold reset does not clear the values in the service menu, such as the serial number and the page counts. NOTE Before performing a cold reset, print a menu map and a configuration page. See Information pages on page 640. Use the information on these pages to reset customer-specific settings. CAUTION All HP Jetdirect settings are also reset. Be sure to print a configuration page before performing a cold reset. Make note of the IP address that is listed on the Jetdirect configuration page. You will need to restore the IP address after performing a cold reset. See Configuring and verifying an IP address on page 136. To perform a cold reset 1. Turn the MFP off and then on. 2. When the memory count appears on the control panel display, press and hold 6 until all three LEDs flash once and then stay on. This might take up to 20 seconds. 3. Press 3 four times until COLD RESET appears on the control panel display. 4. Press 6 one time. The MFP continues its initialization sequence. NVRAM initialization NOTE If an analog fax accessory is installed, performing an NVRAM initialization can cause the MFP to violate local telephone regulations. Reset the language and country/region after performing NVRAM initialization. For more information, see the HP LaserJet Analog Fax Accessory 300 User Guide. Before performing an NVRAM initialization, print a menu map and a configuration page. See Information pages on page 640. Use the information on these pages to reset any customerspecific settings. CAUTION All HP Jetdirect settings are also reset. Be sure to print a configuration page before performing a cold reset. Make note of the IP address that is listed on the Jetdirect configuration page. You will need to restore the IP address after performing a cold reset. See Configuring and verifying an IP address on page 136. Performing an NVRAM initialization resets the following settings and information: 600 ● All menu settings are reset to factory default values, including the fax header and company name. ● All faxes in memory are erased. Chapter 7 Troubleshooting ENWW ● All speed-dials, group-dials, and phonebook entries are erased. ● All localization settings, including language and country/region, are reset. After performing an NVRAM initialization, reconfigure any computers that print to this MFP so that the computers can recognize the MFP. To perform an NVRAM initialization 1. Turn the MFP off and then on. 2. When the memory count appears on the control panel display, press and hold 9 until all three LEDs flash once and then stay on. This might take up to 20 seconds. 3. Press 3 one time, and then press Start. 4. Press 3 two times until NVRAM INIT appears on the control panel display. 5. Press 6 one time, and wait while the MFP completes its initialization sequence. Hard-disk initialization A hard-disk initialization erases and reformats the hard disk. Perform a hard-disk initialization only if an error message on the control panel indicates a disk error. Always try initializing the hard disk before replacing it. NOTE Before performing a hard-disk initialization, print a menu map and a configuration page. See Information pages on page 640. Use the information on these pages to reset any customer-specific settings. CAUTION A hard-disk initialization deletes the following information: all stored copy jobs, the local address book (e-mail addresses), the speed-dial list (fax numbers), and the Java™ applet files. To perform a hard-disk initialization ENWW 1. Turn the MFP off and then on. 2. When the memory count appears on the control panel display, press the right-hand side of the Start button until all three LEDs are lit. Release the Start button. 3. Press 5 one time. INITIALIZE DISK appears on the control panel display. 4. Press 6 one time. A series of asterisks appears on the control panel display. Wait for the MFP to complete its initialization sequence. MFP resets 601 Control panel troubleshooting When you press Menu to open the menus, the high-level menus appear in the following order: ● PAUSE ● RETRIEVE JOB ● Information ● Fax (if installed) ● PAPER HANDLING ● Configure Device ● DIAGNOSTICS ● Service Control panel layout The control panel includes a touchscreen graphical display, job control buttons, a numeric keypad, and three light-emitting diode (LED) status lights. 602 Chapter 7 Troubleshooting ENWW 1 Touchscreen graphical display 2 Numeric keypad 3 Sleep button 4 Menu button 5 Status button 6 stop button 7 Reset button 8 Start button 9 Attention! light 10 Data light 11 Ready light 12 Display contrast adjustment Control panel features Features/buttons Function Provides access to What is This?, Show Me How, and Help for Status Help. This function is embedded in the touchscreen menus. ENWW Reset Resets the job settings to factory or user-defined default values. STOP Cancels the active job. Start Begins a copy job, starts digital sending, or continues a job that has been interrupted. Numeric keypad Allows you to type numeric values for number of copies required and other numeric values. Sleep If the MFP is inactive for a long period of time, it automatically enters a sleep mode. To place the MFP into sleep mode or to reactivate the MFP, press the Sleep button. Control panel troubleshooting 603 Features/buttons Function Status Opens the SUPPLIES STATUS menu. From this menu, you can retrieve the status of the print cartridges, the fuser, and the transfer unit. Menu Opens the MFP menus. Home-screen navigation Use the following control panel elements in the graphical display to gain access to MFP features. 1 Touch this to use the Copy screen. 2 Touch this to use the E-mail screen. 3 Touch this to use the Fax screen. For more information, see the HP LaserJet Analog Fax Accessory 300 User Guide. 4 Rotate this dial to increase or decrease screen brightness. 5 The Ready light indicates that the MFP is ready. 6 The Data light indicates that the MFP is receiving data. 7 The Attention! light indicates that the MFP has a problem and requires user intervention. NOTE If you install the optional HP Digital Sending Software (DSS), additional fields appear on the control panel display. You might need to scroll down to see all the fields. Help system At any time, you can gain access to the help system on the touchscreen of the graphical display by touching . What is This? Help The MFP provides information about any topic on the touchscreen of the graphical display. On the top level screen, touch (Help button), and then touch What is This?. After touching an item, a pop-up dialog box opens and displays information about the item you touched. After reading the information, touch any other area on the screen to remove the What is This? pop-up dialog box. On other levels of the touchscreen, you can gain access to the Help system by touching button), which is located in the upper-left corner of each screen. 604 Chapter 7 Troubleshooting (Help ENWW Show Me How Help The Show Me How Help contains information about how to use the MFP features. 1. On the graphical touchscreen display on the control panel, touch 2. Touch Show Me How. Choose a topic from the What is This? screen by touching an item. You can use the scroll bar to display more topics. After touching an item, an instruction sheet will print. 3. Touch OK to go back to the main window. (Help button). Show Me How also appears in a What is This? pop-up dialog box if the item that you select is a function that includes instructions. For example, if you touch What is This? Help, and then touch mopies, you see a Show Me How button in the pop-up dialog box. Touch the Show Me How button for information about how to enhance your copies. Menu map To see the current settings for the menus and items that are available in the control panel, print a control panel menu map: 1. Press Menu. 2. Touch Information. 3. Touch PRINT MENU MAP. Many of these values can be overridden from the driver or program. You might want to store the menu map near the MFP for reference. The content of the menu map varies, depending on the options currently installed in the MFP. For a complete list of control panel items and possible values, see the sections for each menu in this chapter. Retrieve job menu The Retrieve job menu contains options for retrieving proof and hold jobs, private jobs, quick copy job, and stored jobs, The following table displays the options available in the Retrieve job menu. ENWW Item Values Explanation USER JOB Allows you to select the job to be retrieved. After selecting the job, the Print and Delete X? options display. Select Print to enter the number of copies. Select Delete X? to delete the job. If you are retrieving a secured job, both the Print and Delete X? options contain a dialog box where you must enter the PIN number. Control panel troubleshooting 605 NOTE If no private, stored, quick copy, or proof-and-hold jobs are stored on the MFP hard disk or in RAM memory, the message No stored jobs appears when the menu is selected. 1. A list of user names appears on the control panel display. 2. Press Menu. 3. Touch RETRIEVE JOB. 4. Touch a user name, and then a list of stored jobs for that user appears. 5. Touch a job name, and then print or delete the job. If a job requires a PIN to print, (lock symbol) appears next to the Print command and a PIN must be provided. If a job requires a PIN to delete, 6. appears next to the Delete X? command and a PIN must be provided. If you touch Print, the MFP prompts for the number of copies to print (1 to 32,000). Information menu To print an information page, scroll to and touch the information page(s) that you want. Item Explanation PRINT MENU MAP Generates a menu map that shows layout and current settings of the control menu items. The MFP will return to the Ready state when the page is completed. PRINT CONFIGURATION Generates a page detailing the current configuration of the MFP. The MFP will return to the online Ready state when the page is completed. PRINT SUPPLIES STATUS PAGE Generates a page that shows the number of pages remaining for each supply in the MFP. The MFP will return to the online Ready state when the page is completed. SUPPLIES STATUS This page does not print. It displays status only. PRINT USAGE PAGE Generates a page that contains information that could be used for cost accounting. The MFP will return to the online Ready state when the page is completed. PRINT DEMO Generates a demonstration page. The MFP will return to the online Ready state when the page is completed. PRINT RGB SAMPLES Generates a page that displays RGB colors. The MFP will return to the online Ready state when the page is completed. PRINT CMYK SAMPLES 606 Chapter 7 Troubleshooting Generates a page that displays CMYK colors. ENWW Item Explanation The MFP will return to the online Ready state when the page is completed. PRINT FILE DIRECTORY Generates a directory page containing information for all installed mass storage devices. The MFP will return to the online Ready state when the page is completed. PRINT PCL FONT LIST Generates a typeface list of all PCL fonts available on the MFP. The MFP will return to the online Ready state when the page is completed. PRINT PS FONT LIST Generates a typeface list of all PS fonts available on the MFP. The MFP will return to the online Ready state when the page is completed. Fax menu This menu will appear only if the HP LaserJet analog fax accessory 300 is installed. For information about the fax menu, see the HP LaserJet Analog Fax Accessory 300 User Guide. A printed copy of this guide is provided with the HP LaserJet 4730x MFP, HP LaserJet 4730xs MFP, and HP LaserJet 4730xm MFP. Paper handling menu When paper-handling settings are correctly configured through the control panel, you can print by selecting the type and size of paper from the driver or software application. Some items in the paper handling menu (such as duplex and manual feed) are available from a software program, or from the printer driver (if the correct printer driver is installed). Printer-driver and software-program settings override control panel settings. NOTE Items that have an asterisk (*) are the default values. Item Values Explanation TRAY 1 SIZE ANY SIZE* Allows you to set the media size for tray 1. LETTER LEGAL EXECUTIVE STATEMENT 8.5X13 A4 A5 ENWW Control panel troubleshooting 607 Item Values Explanation B5(JIS) EXECUTIVE(JIS) DPOSTCARD(JIS) DPostcard (JIS) 16K ENVELOPE #10 ENVELOPE MONARCH ENVELOPE C5 ENVELOPE DL ENVELOPE B5 CUSTOM TRAY 1 TYPE ANY TYPE* Allows you to specify the type of media in tray 1. PLAIN PREPRINTED LETTERHEAD TRANSPARENCY PREPUNCHED LABELS BOND RECYCLED COLOR LIGHT <75 G/M2 INTERMEDIATE90-104 HEAVY 105-120 G/M2 EXTRA HEAVY120-163 CARDSTOCK >163 ROUGH 90-105 G/M2 GLOSSY 75-105 G/M2 HEAVYGLOSSY120-160 EXTRA HEAVY GLOSSY TOUGH PAPER ENVELOPE TRAY SIZE 608 Chapter 7 Troubleshooting ANY SIZE Allows you to set the media size for tray 2, tray 3, and tray 4. Substitute the tray number for . ENWW Item Values Explanation LETTER* LEGAL EXECUTIVE 8.5X13 A4 A5 B5(JIS) EXECUTIVE(JIS) 16K CUSTOM ANY CUSTOM TRAY TYPE Allows you to specify the type of media in each tray. Substitute the tray number for . ANY TYPE PLAIN* PREPRINTED LETTERHEAD TRANSPARENCY PREPUNCHED LABELS BOND RECYCLED COLOR LIGHT <75 g/m2 INTERMEDIATE90-104 HEAVY 105-120 G/M2 ROUGH 90-105 G/M2 GLOSSY 75-105 G/M2 TOUGH PAPER Configure device menu This menu contains all of the administrative functions. NOTE Items that have an asterisk (*) are the default values. ENWW Control panel troubleshooting 609 Originals submenu Although you can gain access to each item using the touchscreen graphical display, you can also select copying and sending items through the MFP menus. To gain access to this menu, touch Configure Device, and then touch ORIGINALS. Item Values Explanation PAPER SIZE EXECUTIVE Sets the paper size of the original document. LETTER* LEGAL A5 A4 B5(JIS) 8.5X13 STATEMENT MIXED LTR/LGL NUMBER OF SIDES 1* 2 Indicates whether one side or both sides of the original document are scanned. The MFP prompts you to turn the page over if 2 is selected and the original is placed on the flatbed. ORIENTATION PORTRAIT* LANDSCAPE CONTENT TEXT Indicates whether the orientation of the original is portrait (short-edge top) or landscape (long-edge top). Describes the type of image on the original. PHOTO GLOSSY PHOTO MIXED* Select PHOTO if the original consists of graphic images, or TEXT if the image consists of text only. Select GLOSSY PHOTO for continuous tone originals. Select MIXED if the original contains graphics and text. Describe the TEXT/ PHOTO MIX with a value from 0 to 8, where 0 represents mostly text, and 8 represents mostly graphics. NOTE You can override any of these settings for a particular job by using the Copy screen. DENSITY 0 to 8 Default=4 610 Chapter 7 Troubleshooting Specifies the contrast and brightness of the image. You can choose from nine increments. ENWW Item Values Explanation 0=darkest 8=lightest Copying submenu To gain access to this menu, touch Configure Device, and then touch Copying. Item Values Explanation COLOR MODE COLOR COPIES Indicates whether copies should be printed in color or black-and-white. BLACK COPIES NUMBER OF SIDES 1* Indicates whether images should be printed on one side or both sides of the copy. 2 COLLATE OFF Indicates whether copies should be collated or not collated. ON* PAPER DESTINATION Output Bin 1* Select the output bin on the optional 3-bin mailbox. Output Bin 2* Output Bin 1 is the default bin for copying. Output Bin 3* Output Bin 2 is the default bin for faxing. Output Bin 3 is the default bin for printing. NOTE This item appears only if an optional 3-bin mailbox is installed. COPIES 1–999 Indicates the number of copies made when you press Start without selecting the number of copies by using the numeric keypad. STAPLE NONE* To enable stapling, select 1-EDGE. 1-EDGE FIRST COPY SPEED NO EARLY WARM UP* EARLY WARM UP NOTE This item is available only if the stapler/stacker is installed. Select NO EARLY WARM UP to disable the Fast First Copy feature. Using the Fast First Copy feature can cause excessive wear on the MFP. This is the default setting. Select EARLY WARM UP to enable the Fast First Copy feature, which decreases the time that the MFP requires to make a copy when it has been idle for awhile. ENWW Control panel troubleshooting 611 Enhancement submenu To gain access to this menu, touch Configure Device, and then touch Enhancement. Item Values Explanation SHARPNESS 0 to 4 Specifies the sharpness setting. 0=minimum sharpness 4=maximum sharpness DEFAULT=2 BACKGROUND REMOVAL 0 to 8 Controls the amount of background material from the original that is eliminated on the copy. Background removal is useful when you copy both sides and do not want the material on the first side to be visible on the second side of the copy. 0=minimum background removal (more background is visible) 8=maximum background removal (less background is visible) DEFAULT=2 Sending submenu To gain access to this menu, touch Configure Device, and then touch Sending. Item Values Options Explanation E-MAIL SCAN PREFERENCE BLACK AND WHITE Determines whether the document is scanned in color or black and white. COLOR* FILE TYPE PDF* Specifies the file format of the e-mail attachment. M-TIFF TIFF JPEG FILE SIZE SMALL STANDARD* Specifies the compression of a file, which determines the file size. LARGE RESOLUTION 75 DPI 150 dpi* 200 dpi Specifies the resolution of a document or image; a lower DPI setting results in a smaller file size, but image quality might be affected. 300 dpi 612 Chapter 7 Troubleshooting ENWW Item Values Options Explanation ADDRESS VALIDATION OFF Enables the MFP to check email syntax. Valid e-mail addresses require the "@" sign and a ".". ON* FIND GATEWAYS The MFP searches the network for SMTP and LDAP gateways that the MFP can use to send e-mail. SMTP GATEWAY The IP address of the SMTP server used to send e-mail. LDAP GATEWAY The IP address of the LDAP gateway that the MFP uses to look up e-mail information. TEST SEND GATEWAYS Tests the configured gateways to see if they are functional. REPLICATE MFP Copies the send settings from one MFP to another. NOTE This feature might not work with older MFPs. Printing submenu Some items in the Printing submenu are available in a software program, or in the printer driver (if the correct printer driver is installed). Driver and program settings override control panel settings. To gain access to this menu, touch Configure Device, and then touch PRINTING. Item Values Explanation COPIES 1 to 32,000 Set the default number of copies by selecting any number from 1 to 32,000. Use the numeric keypad to select the number of copies. NOTE It is recommended that you set the number of copies in the printer driver or in the software program. (Printer driver settings and software program settings override control panel settings.) DEFAULT PAPER SIZE LETTER* LEGAL EXECUTIVE ENWW Set the default image size for paper and envelopes. (The item name will change from paper to ENVELOPE as you scroll through the available sizes.) Control panel troubleshooting 613 Item Values Explanation STATEMENT 8.5X13 A4 A5 B5(JIS) EXECUTIVE(JIS) 16K ENVELOPE #10 ENVELOPE MONARCH ENVELOPE C5 ENVELOPE DL ENVELOPE B5 CUSTOM DEFAULT CUSTOM PAPER SIZE UNIT OF MEASURE X DIMENSION Y DIMENSION PAPER DESTINATION Output Bin 1* Allows you to set a custom paper size for any of the installed trays. Substitute the tray number for . Select the X and Y dimensions of the custom paper size. The X dimensions are 76-216 mm (3-8.5 inches). The Y Dimensions are 127-356 mm (5-14 inches). Select the output bin on the optional 3-bin mailbox. Output Bin 2 Output Bin 3 DUPLEX OFF ON* OVERRIDE A4/LETTER 614 Chapter 7 Troubleshooting Set the value to ON to print on both sides (duplex) or OFF to print on one side (simplex) of a sheet of paper. DUPLEX BINDING DUPLEX BINDING allows you to select LONG EDGE or SHORT EDGE*. This item displays only if DUPLEX is set to ON. NO This command is used to print on Letter-size media when an A4 job is sent but no A4-size media is loaded in the MFP (or to print on A4-size media when a Letter job is sent, but no Letter-size media is loaded in the MFP). YES* MANUAL FEED NOTE This item appears only if an optional 3-bin mailbox is installed, and if it is not configured for stacker mode. OFF* Feed the paper manually from tray 1, rather than automatically from a tray. ENWW Item COURIER FONT Values Explanation ON When MANUAL FEED=ON and tray 1 is empty, the MFP goes offline when it receives a print job. It then displays MANUALLY FEED . REGULAR* Select the version of Courier font to use: DARK REGULAR: The internal Courier font available on the HP LaserJet 4 series printers. DARK: The internal Courier font available on the HP LaserJet III series printers. Both fonts are not available at the same time. WIDE A4 NO* YES The Wide A4 setting changes the number of characters that can be printed on a single line of A4 paper. YES: Up to 80 10-pitch characters can be printed on one line. NO: Up to 78 10-pitch characters can be printed on one line. PRINT PS ERRORS OFF* Select ON to print the PS error page when PS errors occur. ON PRINT PDF ERRORS OFF* Select ON to print the PDF error page when PDF errors occur. ON PCL ENWW For information about this option, see PCL submenu on page 616. Control panel troubleshooting 615 PCL submenu To gain access to this menu, touch Configure Device, touch PRINTING, and then touch PCL submenu. Item Values Explanation FORM LENGTH 5 to 128 Default=60 Sets vertical spacing from 5 to 128 lines for default paper size. Enter the value by using the numeric keypad. PORTRAIT* Select the default page orientation. ORIENTATION LANDSCAPE FONT SOURCE NOTE It is recommended that you set the page orientation in the printer driver or in the software program. (Printerdriver settings and software-program settings override control panel settings.) INTERNAL X* INTERNAL X: Internal fonts. CARD SLOT X: CARD SLOT 1, CARD SLOT 2, or CARD SLOT 3: Fonts stored in one of the three flash memory slots. FONT NUMBER 0 to 102 The MFP assigns a number to each font and lists them on the PCL Font List (see Information pages on page 640). The font number appears in the Font # column of the printout. FONT PITCH 0.44 to 99.99 Use the numeric keypad to enter a value. This item might not appear, depending on the font selected. Default=10.00 FONT POINT SIZE 4.00 to 999.75 Use the numeric keypad to enter a value. Default=12.00 SYMBOL SET Variety of available symbol sets Select any one of several available symbol sets at the MFP control panel. A symbol set is a unique grouping of all the characters in a font. PC–8 or PC–850 is recommended for line-draw characters. APPEND CR TO LF NO* Select YES to append a carriage return to each line feed that is encountered in backwardcompatible PCL jobs (pure text, no job control). Some environments, such as UNIX, indicate a new line by using only the line-feed control code. This option allows the user to append the required carriage return to each line feed. YES SUPPRESS BLANK PAGES NO* When set to YES, form feeds are ignored if the page is blank. YES MEDIA SOURCE MAPPING STANDARD* CLASSIC 616 Chapter 7 Troubleshooting The PCL5 MEDIA SOURCE MAPPING command selects an input tray by a number that maps to the available trays and feeders. ENWW Print quality submenu You can gain access to some of the items in this menu in either a software program, or in the printer driver (if the correct printer driver is installed). Printer driver settings and software program settings override control panel settings. To gain access to this menu, touch Configure Device, and then touch PRINT QUALITY. Item Values Explanation ADJUST COLOR HIGHLIGHTS This item allows you to adjust the color from +5 to –5. MIDTONES SHADOWS RESTORE COLOR VALUES Each value allows you to adjust CYAN DENSITY, MAGENTA DENSITY, YELLOW DENSITY, and BLACK DENSITY RESTORE COLOR VALUES removes any color adjustments and returns the color to the original value. SET REGISTRATION PRINT TEST PAGE SOURCE ADJUST TRAY N AUTO SENSE MODE TRAY 1 SENSING Shift the margin alignment to center the image on the page from top to bottom, and left to right. You can also align the image on the front, with the image printed on the back. Allows you to set trays to automatically sense the type of paper that is loaded. TRAY 2-N SENSING PRINT MODES PLAIN Allows you to associate each media type with a specific print mode. PREPRINTED LETTERHEAD TRANSPARENCY PREPUNCHED LABELS BOND RECYCLED COLOR LIGHT <75 G/M2 INTERMEDIATE90-104 HEAVY 105-120 G/M2 EXTRA HEAVY120-163 CARDSTOCK >163 ROUGH 90-105 G/M2 GLOSSY 75-105 G/M2 ENWW Control panel troubleshooting 617 Item Values Explanation HEAVYGLOSSY120-160 EXTRA HEAVY GLOSSY TOUGH PAPER ENVELOPE RESTORE MODES OPTIMIZE EXTRA HEAVY120-163 HIGH GLOSS IMAGES BACKGROUND 1 BACKGROUND 2 TRANSPARENCY This item optimizes a number of MFP parameters for all jobs rather than by media type. The default setting for each value is OFF. RESTORE OPTIMIZE resets all of the optimize parameters to the default settings. MEDIA TYPE REGISTRATION LONG PAPER PRE-ROTATION RE-TRANSFER FUSER TEMP TRAY1 RESTORE OPTIMIZE QUICK CALIBRATE NOW N/A. Performs partial printer calibrations. FULL CALIBRATE NOW N/A Performs full printer calibrations. COLOR RET OFF The COLOR RET menu item allows you to turn on or turn off the printer REt (Resolution Enhancement Technology) setting. The default is ON. ON* System setup submenu Items in this menu affect the MFP function. Configure the MFP according to your printing needs. To gain access to this menu, touch Configure Device, and then touch SYSTEM SETUP. Item Values Explanation DATE/TIME DATE Sets the start date and time for the MFP. DATE FORMAT The DATE format is YEAR 2004–2087; JAN, FEB, MAR; DAY 1–31 TIME TIME FORMAT 618 Chapter 7 Troubleshooting The DATE FORMAT is YYYY/MMM/ DD*; MMM/DD/YYYY; DD/MMM/YYYY ENWW Item Values Explanation The TIME format is HOUR 1–12, MINUTE 0–59, AM, and PM The TIME FORMAT is 12 HR or 24 HR. This item defaults to 12 HR. JOB STORAGE LIMIT 1 to 100 Specifies the number of QuickCopy and Proof-and-Hold jobs that can be stored on the MFP hard-disk accessory. Default=32 JOB HELD TIMEOUT OFF* 1 HOUR 4 HOURS 1 DAY 1 WEEK SHOW ADDRESS AUTO OFF* Sets the amount of time that QuickCopy and proof-and-hold jobs are kept before being automatically deleted from the queue. If you change the Job Held Timeout value, only jobs that are stored after this change are affected by the change. Any jobs that were stored before you changed the value will retain the original timeout setting. This item defines whether the IP address is shown on the control panel display next to the Ready message. The default setting is OFF. COLOR/BLACK MIX AUTO* MOSTLY COLOR PAGES MOSTLY BLACK PAGES This menu item establishes how the printer switches from color to monochrome (black and white) mode for maximum performance and print cartridge life. AUTO resets the printer to the factory default settings. The default is AUTO. Select MOSTLY COLOR PAGES if nearly all of your print jobs are color with high page coverage. Select MOSTLY BLACK PAGES if you print mostly monochrome jobs, or a combination of color and monochrome jobs. TRAY BEHAVIOR USE REQUESTED TRAY MANUALLY FEED PROMPT PS DEFER MEDIA SIZE/TYPE PROMPT USE ANOTHER TRAY DUPLEX BLANK PAGES IMAGE ROTATION ENWW Specifies the behavior of the tray by indicating which tray the MFP should print from. USE REQUESTED TRAY sets the tray that the MFP should print from for specified jobs. The values for this menu item are EXCLUSIVELY (default) or FIRST. MANUALLY FEED PROMPT determines whether or not the MFP prompts the user when a job does not Control panel troubleshooting 619 Item Values Explanation match a requested configured tray. The values for this menu item are Always (default) or UNLESS LOADED. PS DEFER MEDIA determines whether the paper-handling model is based on PostScript rules or HP rules. The values for this menu item are ENABLED (follows the HP rules) or Disabled. SIZE/TYPE PROMPT controls whether the tray configuration message and its prompts are shown whenever a tray is configured for a type or size other than the type or size that is loaded in the tray. USE ANOTHER TRAY determines whether the MFP uses paper from another tray of the designated tray is empty. DUPLEX BLANK PAGES determines whether blank pages are duplexed. IMAGE ROTATION determines if images are rotated. The default is STANDARD. SLEEP DELAY 1 MINUTE 15 MINUTES 30 MINUTES 45 MINUTES Sets how long the MFP remains idle before it enters sleep mode.Using sleep mode offers the following advantages: ● Minimizes the amount of power that the MFP consumes when it is idle ● Reduces wear on electronic components in the MFP 60 MINUTES* 90 MINUTES 2 HOURS 4 HOURS NOTE Sleep mode turns off the backlight on the display, but the display is still readable. The MFP automatically exits sleep mode when you send a print job, open or close a paper tray, receive a fax, touch any button on the control panel, touch any part of the touchscreen, open the scanner lid, or load media into the ADF. To enable or disable sleep mode, see Resets submenu on page 628. WAKE TIME List of days of the week OFF* CUSTOM 620 Chapter 7 Troubleshooting Sets the time that the MFP automatically comes out of sleep mode. This feature can be set for a different time for each day of the week. Or, if you wish to apply the same ENWW Item Values Explanation settings to each day, select APPLY TO ALL DAYS Each day displays the following values: Hour 1–12, Minute 0–59, AM, and PM. COPY/SEND SETTINGS For information about these settings, see the separate table Copy/send settings on page 622. PERSONALITY AUTO* PCL PDF PS CLEARABLE WARNINGS JOB* ON Select the default MFP language (personality). Possible values are determined by which valid languages are installed in the MFP. Normally you should not change the product language (the default is AUTO). If you change the setting to a specific product language, the MFP does not automatically switch from one language to another unless specific software commands are sent to the MFP. Set the amount of time that a clearable warning appears on the MFP control panel. JOB: Warning messages appear on the control panel until the end of the job from which they were generated. ON: Warning messages appear on the control panel until they are cleared. AUTO CONTINUE OFF This item determines how the MFP reacts to errors. ON* OFF: If an error prevents printing, the message remains on the display, and the MFP does not print until you touch CONTINUE. ON: If an error prevents printing, the message is displayed, and the MFP goes offline for 10 seconds before returning online. REPLACE SUPPLIES STOP AT OUT* &STOP AT LOW; OVERRIDE AT OUT ORDER AT ENWW 0–100 Sets printer behavior when a cartridge is low. The default is STOP AT OUT. This option allows the printer to continue printing until a color supply is exhausted. When the printer is set to STOP AT LOW, printing pauses until the color supply is replaced. OVERRIDE AT OUT allows printing to continue when a color supply is out, but displays a warning the supply is out and must be replaced. Default=15 Control panel troubleshooting 621 Item Values Explanation COLOR SUPPLY OUT STOP* Determine how the MFP behaves when toner is out. AUTOCONTINUE BLACK STOP: The MFP goes offline and waits until the cartridge is replaced. AUTOCONTINUE BLACK: The MFP displays REPLACE CARTRIDGE until the cartridge is replaced. The MFP continues to print. JAM RECOVERY AUTO* Determine how the MFP functions when a jam occurs. OFF AUTO: The MFP automatically selects the best mode for jam recovery (usually ON). This is the default setting. ON OFF: The MFP does not reprint pages following a jam. Printing performance might be increased with this setting. ON: The MFP automatically reprints pages after a jam is cleared. LANGUAGE List of available languages Sets the language of the control panel. Copy/send settings This table lists the options that are available for the COPY/SEND SETTINGS, which are part of the SYSTEM SETUP submenu. Item Values Explanation INACTIVITY TIMEOUT 10–300 SECONDS Defines the amount of time until the copy settings return to the default settings after any control panel activity is completed. If you reset the MFP, the value resets to the default. Default=60 AUTO SETTINGS RESET OFF* ON TIMEOUT AFTER SEND 10–300 SECONDS Allows automatic reset of copy/send settings after the defined timeout. When set to OFF, you are prompted to reset the settings or continue with the same settings. If this item is set to ON, the settings are automatically reset after each send job. The default is OFF. Defines the amount of time before the send settings return to the default settings after any control panel activity is completed. This item displays only when AUTO SETTINGS RESET is OFF. Default=20 HOLD OFF PRINT JOB OFF Prevents network print jobs from starting within a specified period after a copy is completed. ON* HOLD OFF TIME 622 Chapter 7 Troubleshooting 0–300 SECONDS Defines the amount of time that print jobs must wait if HOLD OFF PRINT JOB is set to ON. ENWW Item Values Explanation Default=15 SCAN AHEAD OFF Allows a copy job to be scanned even if the MFP is printing another job. The job will be scanned and held until it can be printed. If this setting is set to OFF, the job is not scanned until the print job is completed. ON* AUTO JOB INTERRUPT OFF* Allows a copy job to automatically interrupt any currently printing network print job. The copy job is placed between full copies of the job that is currently printing. If this setting is set to OFF, the job is not printed until all copies of the print job are completed. ON COPY JOB INTERRUPT OFF* Allows you to interrupt the current copy job to make a different copy. When you press the Start button, the MFP shows a message that asks if you want to interrupt the current copy job. ON EDGE-TO-EDGE COPIES OFF* Indicates whether copies are printed edge-to-edge (within 2 mm (0.08 inches), of the edge of the paper) or whether they have the normal, unprintable border (6.35 mm (0.25 inches). ON AUDIBLE FEEDBACK OFF Gives an audible indication when you press a button or when you touch an interactive area of the touchscreen. ON* COLOR COPY OPTION ENABLE* Allows an administrator to set the color lockout feature. DISABLE MBM-3 Configuration submenu Use the items in this menu to set up the output bins on the 3-bin mailbox. To gain access to this menu, touch Configure Device, and then touch MBM3 CONFIGURATION. NOTE This menu appears only when the 3-bin mailbox is installed. Item Values Explanation OPERATION MODE JOB SEPARATION MODE* Select the operation mode that you want to use. MAILBOX MODE STACKER MODE ENWW NOTE The MFP restarts automatically whenever the operation mode is changed. Control panel troubleshooting 623 Stapler/stacker submenu Use the items in this menu to configure the stapling options. To gain access to this menu, touch Configure Device, and then touch STAPLER/STACKER. NOTE This menu appears only when the stapler/stacker is installed. Item Values Explanation STAPLES NONE* To enable stapling, select ONE. ONE STAPLES OUT STOP CONTINUE* NOTE Printer-driver settings override control panel settings. Use this item to configure the MFP to either stop or continue when the staple cartridge is empty. If you select CONTINUE, jobs are stacked in the output bin, but they are not stapled. Default=15 I/O submenu Items in the I/O (input/output) submenu affect the communication between the MFP and the computer. To gain access to this menu, touch Configure Device, and then touch I/O. Item Values Explanation I/O TIMEOUT 5 to 300 Use this to select the I/O timeout period in seconds. (I/O timeout refers to the time, measured in seconds, that the MFP waits before ending a print job.) Use this setting to adjust timeout for best performance. If data from other ports appear in the middle of your print job, increase the timeout value. Default = 15 PARALLEL INPUT HIGH SPEED ADVANCED FUNCTIONS HIGH SPEED accepts faster parallel communications used for connections with newer computers. This item contains NO and YES* options. ADVANCED FUNCTIONS turns the bidirectional parallel communication on or off. The default is set for a bidirectional parallel port (IEEE-1284). This setting allows the MFP to send status readback messages to the computer. (Turning the parallel advanced functions on might slow language switching.) This item contains OFF and ON* options. 624 Chapter 7 Troubleshooting ENWW Item Values Explanation FIND GATEWAYS No value to select This item searches the network for both SMTP and LDAP gateways that can be used to send e-mail. SMTP GATEWAY No value to select This is the IP address of the SMTP Gateway that is used for sending e-mail. LDAP GATEWAY No value to select This is the IP address of the LDAP Gateway that is used for looking up email address information. JETDIRECT See submenu below. JETDIRECT allows you to configure network settings. TEST SEND GATEWAYS No value to select Tests the configured gateways to ensure that they are functional. Embedded Jetdirect submenu To gain access to this menu, touch Configure Device, and then touch I/O and then touch JETDIRECT. Item Options Values Explanation TCP/IP ENABLE ON ON: (default) Enable the TCP/IP protocol. OFF OFF: Disable the TCP/IP protocol. HOST NAME CONFIG METHOD An alphanumeric string, up to 32 characters, that is used to identify the device. This name is listed on the Jetdirect configuration page. The default host name is NPIxxxxxx, where xxxxxx is the last six digits of the LAN hardware (MAC) address. BOOTP DHCP* AUTO IP MANUAL Select BOOTP (Bootstrap Protocol) for automatic configuration from a BootP server. Select DHCP (Dynamic Host Configuration Protocol) for automatic configuration from a DHCP server. Select AUTO IP for automatic linklocal IP addressing. An address in the form 169.254.x.x will be automatically assigned. Use the MANUAL settings menu to configure TCP/IP parameters. DHCP RELEASE YES NO* ENWW If DHCP is used and a DHCP lease exists, selecting NO saves the current lease. Selecting YES releases the current DHCP lease and the leased IP address. Control panel troubleshooting 625 Item Options Values Explanation DHCP RENEW YES This menu appears if CONFIGURE METHOD was set to DHCP and a DHCP lease for the print server exists. NO* MANUAL SETTINGS ● NO (default): The current DHCP lease is saved. ● YES: The current DHCP lease along with the leased IP address are released. (Available only if CONFIG METHOD is set to MANUAL) Configure parameters directly from the printer control panel: IP Address: X (n.n.n.n.) The unique IP address of the printer, where n is a value from 0 to 255. SUBNET MASKm.m.m.m.: The subnet mask for the printer, where m is a value from 0 to 255. SYSLOG SERVERn.n.n.n.: The IP address of the syslog server used to receive and log syslog messages. DEFAULT GATEWAYn.n.n.n: The IP address of the gateway or router used for communications with other networks. IDLE TIMEOUT: The time period, in seconds, after which an idle TCP print data connection is closed (default is 270 seconds, 0 disables the timeout). DEFAULT IP (parameters are AUTO IP and LEGACY) 626 Specify the IP address to default to when the print server is unable to obtain an IP address from the network during a forced TCP/IP reconfiguration (for example, when manually configured to use BootP or DHCP). ● AUTO IP: A link-local IP address 169.254.x.x will be set. ● LEGACY: The address 192.0.0.192 will be set, consistent with older Jetdirect products. PRIMARY DNS Specify the IP address (n.n.n.n) of the Primary Domain Name System (DNS) Server. SECONDARY DNS Specify the IP address (n.n.n.n) of the Secondary Domain Name System (DNS) Server. Chapter 7 Troubleshooting ENWW Item Options Values PROXY SERVER Explanation Specifies the proxy server to be used by embedded applications in your printer/MFP. A proxy server is typically used by network clients for Internet access. It caches Web pages, and provides a degree of Internet security, for those clients. To specify a proxy server, enter its IP address or fully-qualified domain name. The name can be up to 64 characters. For some networks, you may need to contact your Independent Service Provider (ISP) for the proxy server address. PROXY PORT IPX/SPX Enter the port number used by the proxy server for client support. The port number identifies the port reserved for proxy activity on your network, and can be a value from 0 to 65535. ENABLE FRAME TYPE ON* ON: Enable the IPX/SPX protocol. OFF OFF: Disable the IPX/SPX protocol. AUTO Select the frame-type setting for your network. EN_8023 EN_II EN_8022 EN_SNAP APPLETALK ENABLE ON* AUTO: (default) Automatically sets and limits the frame type to the first one detected. EN_8023, EN_II, EN_8022, and EN_SNAP: Frame type selections for Ethernet networks. Enable or disable the AppleTalk protocol. OFF DLC/LLC ENABLE ON* Enable or disable the DLC/LLC protocol. OFF SECURE WEB HTTPS REQUIRED HTTPS OPTIONAL* DIAGNOSTICS ENWW SECURE WEB: Specify whether the embedded Web server accepts communications by using only secure HTTP (HTTPS) or by using both HTTP and HTTPS. DIAGNOSTICS: Provides tests to help diagnose network hardware or TCP/IP network connection problems. Control panel troubleshooting 627 Item Options RESET SECURITY YES Values Explanation RESET SECURITY: Specifies whether the current security settings on the print server are saved or reset to factory defaults. NO* LINK SPEED The print server will automatically configure itself to match the network link speed and communication mode. If this process fails, either 100TX HALF or 10T HALF is set. AUTO 10T HALF 10T FULL 100TX HALF 10T HALF: 10 Mbps, half-duplex operation. 100TX FULL 10T FULL: 10 Mbps, full-duplex operation. 100TX HALF: 100 Mbps, halfduplex operation. 100TX FULL: 100 Mbps, full-duplex operation. Resets submenu To gain access to this menu, touch Configure Device, and then touch RESETS. NOTE Use this menu with caution. You can lose buffered page data or MFP configuration settings when you select these items. Reset the MFP only under the following circumstances: ● You want to restore the MFP default settings. ● Communication between the MFP and computer has been interrupted, and you are not able to resolve the problem by any other method. See Network connectivity problems on page 596. ● You are having problems with a port. The items in the Resets submenu will clear all memory in the MFP, while pressing the Reset button clears only the current job. Item Values Explanation RESTORE FACTORY SETTINGS No value to select This item restores all control panel settings to the original factory settings. SLEEP MODE OFF Turns sleep mode on or off. Using sleep mode offers the following advantages: ON* ● Minimizes the amount of power that the MFP consumes when it is idle ● Reduces wear on electronic components in the MFP The MFP automatically exits sleep mode when you send a print job, receive a fax, 628 Chapter 7 Troubleshooting ENWW Item Values Explanation touch any button on the control panel, touch any part of the touchscreen, open the scanner lid, or load media into the ADF. You can set how long the MFP remains idle before it enters sleep mode. See the SLEEP DELAY information in the System setup submenu on page 618. LOCK CARRIAGE No value to select This item must be selected before engaging the Scanner Head Lock. It moves the carriage into a position where it can be locked. CLEAR ADDRESS BOOK No value to select This item clears all addresses from the address book. Diagnostics menu Item ENWW Options Values Explanation PRINT EVENT LOG Generates a localized list of the 50 most recent entries in the error log. For each entry, the printed event log shows the error number, page count, error code, and description or personality. PQ TROUBLESHOOTING This item prints a series of 8 pages that include instructions, pages for each color, demo page, and configuration page. These pages can help isolate print quality problems. SHOW EVENT LOG At the control panel, scroll through the contents of the event log, which lists the 50 most recent events. CALIBRATE SCANNER Use this item to calibrate the scanner. You might need to calibrate the scanner if it is not capturing the correct sections of scanned documents. PRINT DIAGNOSTICS PAGE Allows you to print a page that can assist in diagnosing printer problems. DISABLE CARTRIDGE CHECK Allows you to remove a print cartridge to help determine which print cartridge is the source of a problem. Control panel troubleshooting 629 Item Options Values PAPER PATH SENSORS PAPER PATH TEST Explanation Initiates a paper path sensor test. You can then enter the menus to print internal pages (including the paper path test), set menu items, and send jobs from the computer. The sensors are updated as paper passes each sensor, but no messages are generated this state. PRINT TEST PAGE Generates a test page that is useful for testing the paper handling features of the MFP. Specifies which paper paths are tested. SOURCE ALL TRAYS TRAY 1 Specifies to print a test page from a specific tray or from all trays. TRAY 2* TRAY3 TRAY4 DESTINATION ALL BINS Output Bin 1* Output Bin 2 Output Bin 3 DUPLEX OFF* ON COPIES 1* 10 50 Specify which output bin to use during the paper path test. This menu displays only if the output bin is installed. Specifies if the duplexer is included when the test is performed. Specifies how many sheets of paper from the specified source are sent when the test is performed. 100 500 MANUAL SENSOR TEST Tests the paper path sensors and switches for correct operation. During this test, the MFP is offline. On the control panel display, each sensor is represented by a string of alphabetic letters followed by a corresponding status for each sensor. 630 Chapter 7 Troubleshooting ENWW Item Options Values MANUAL SENSOR TEST 2 COMPONENT TEST Explanation Performs tests to determine whether the paper path sensors are operating correctly. TRANSFER MODE This menu item is used by a service technician to exercise individual parts of the MFP to isolate the source of any problems. BELT ONLY IMAGE DRUM MOTORS BLACK LASER SCANNER CYAN LASER SCANNER MAGENTA LASER SCANNER YELLOW LASER SCANNER FUSER MOTOR FUSER PRESSURE RELEASE MOTOR ALIENATION MOTOR ETB CONTACT / ALIENATION TRAY 1 PICKUP SOLENOID TRAY 1 PICKUP MOTOR TRAY 3 PICKUP SOLENOID TRAY 2 PICKUP MOTOR TRAY 3 PICKUP SOLENOID TRAY 3 PICKUP MOTOR TRAY 4 PICKUP SOLENOID TRAY 4 PICKUP MOTOR DUPLEXER PICKUP MOTOR REPEAT PRINT/STOP TEST ENWW STOP TIME 0 to 60000 This menu item is used by a service technician to isolate the potential source of printquality problems with the MFP. The time is expressed in milliseconds. Control panel troubleshooting 631 Item Options Values Explanation COLOR BAND TEST PRINT TEST PAGE 1–30 PRINT TEST PAGE option generates a test page that is useful for testing the color band features of the MFP. COPIES The COPIES option allows you to select the number of test pages to be printed. Default = 1. SCANNER TESTS LOWER LAMP ADF INPUT MOTOR ADF INPUT MOTOR REVERSE This menu item is used by a service technician to diagnose potential problems with the MFP scanner. FLATBED MOTOR ADF READ MOTOR ADF READ MOTOR REVERSE ADF DUPLEX SOLENOID ADF LED INDICATOR CONTROL PANEL LEDs DISPLAY BUTTONS This menu item is used by a service technician to diagnose potential problems with the MFP control panel. TOUCHSCREEN 632 Chapter 7 Troubleshooting ENWW Tools for troubleshooting The MFP has built-in tools that can help diagnose problems. Using the embedded Web server Use the embedded Web server to view MFP and network status and to manage printing functions from your computer instead of from the MFP control panel. The following are examples of what you can do using the embedded Web server: NOTE When the printer is directly connected to a computer, use the HP Easy Printer Care Software to view the printer status. ● View MFP status information. ● Set the type of media that is loaded in each tray. ● Determine the remaining life for all supplies and order new ones. ● View and change tray configurations. ● View and change the MFP control panel menu configuration. ● View and print internal pages. ● Receive notification of MFP and supplies events. ● View and change network configuration. The embedded Web server feature requires at least 48 MB of RAM and an HP Jetdirect print server in order to connect to your network. To use the embedded Web server, you must have Microsoft Internet Explorer 5.01 or later or Netscape 6.2 or later for Windows, Mac OS, and Linux (Netscape only). Netscape Navigator 4.7 is required for HP-UX 10 and HP-UX 11. The embedded Web server works when the MFP is connected to an IP-based network. The embedded Web server does not support IPX-based MFP connections. You do not have to have Internet access to open and use the embedded Web server. When the MFP is connected to the network, the embedded Web server is automatically available. NOTE For complete information about using the embedded Web server, see the Embedded Web Server User Guide, which is on the HP Color LaserJet 4730mfp software CD-ROM. Opening the embedded Web server 1. In a supported Web browser on your computer, type the IP address for the MFP. To find the IP address, print a configuration page. NOTE After you open the URL, you can bookmark it so that you can return to it quickly in the future. ENWW 2. The embedded Web server has four tabs that contain settings and information about the MFP: the Information tab, the Settings tab, the Digital Sending tab, and the Networking tab. Click the tab that you want to view. 3. See the following sections for more information about each tab. Tools for troubleshooting 633 Information tab The Information pages group consists of the following pages. ● Device Status. This page shows the MFP status and shows the life remaining of HP supplies, with 0% representing that a supply is empty. The page also shows the type and size of print media set for each tray. To change the default settings, click Change Settings. ● Configuration page. This page shows the information that is found on the MFP configuration page. ● Supplies Status. This page shows the life remaining of HP supplies, with 0% representing that a supply is empty. This page also provides supplies part numbers. To order new supplies, click Order Supplies in the Other Links area of the window. To visit any Web site, you must have Internet access. ● Event log. This page shows a list of all MFP events and errors. ● Usage page. This page details the total usage of the MFP. ● Device information. This page shows the MFP network name, address, and model information. To change these entries, click Device Information on the Settings tab. ● Control panel. View the current status of the MFP control panel. ● Print. Select a file on your network or on the Web, and send it to the MFP to be printed. The document must be a print-ready document, such as a .PS, .PDF, .PCL, or .TXT file. Settings tab Use this tab to configure the MFP from your computer. The Settings tab can be password protected. If this MFP is networked, always consult with the system administrator before changing settings on this tab. The Settings tab contains the following pages. 634 ● Configure Device. Configure all MFP settings from this page. This page contains the traditional menus found on the control panel display. These menus include Information, Fax, Paper Handling, Configure Device, and Diagnostics. ● E-mail Server. Use this page to set up the SMTP server that will be used to send MFP e-mail alerts (set up on the Alerts page). ● Alerts. Network only. Set up to receive e-mail alerts for various MFP and supplies events. These alerts can be sent to a list of up to 20 e-mail, mobile device, or Web site destinations. ● AutoSend. Use the AutoSend screen to send MFP-configuration and usage information periodically to your service provider. This feature establishes a relationship with HewlettPackard Company or another service provider to provide you with services that include support agreements and usage tracking. ● Security. Set a password that must be typed in order to gain access to the Settings, Digital Sending, and Networking tabs. Turn on and off certain features of the EWS. ● Edit Other Links. Add or customize a link to another Web site. This link is shown in the Other Links area on all embedded Web server pages. These permanent links always appear in the Other Links area: HP Instant Support, Order Supplies, and Product Support. Chapter 7 Troubleshooting ENWW ● Device Information. Name the MFP and assign an asset number to it. Type the name of the primary contact who will receive information about the MFP. ● Language. Determine the language in which to show the embedded Web server information. ● Date & Time. Use this page to set the correct date and time for the device. Once the time is set, the device's real-time clock maintains the accurate time. ● Wake Time page. Wake Time can be set to wake the MFP at a certain time on a daily basis. Only one wake time can be set per day; however, each day can have a different wake time. You can also set the time delay for Sleep Mode on this page. ● Restrict color. Set user color print job restrictions. Digital Sending tab Use the pages on the Digital Sending tab to configure the digital-sending features. NOTE If the MFP is configured to use the optional HP Digital Sending Software, the options on these tabs are not available. Instead, all digital-sending configuration is performed by using the HP Digital Sending Software. ● General page. Set up contact information for the system administrator. ● Send to E-mail page. Configure the e-mail settings for digital sending. You can specify the SMTP server, the default "From" address, and the default subject. You can also set the maximum file size that is allowed for attachments. ● Addressing page. Configure the LDAP server settings for digital sending. The LDAP server can be used to retrieve e-mail addresses for digital sending. Select the check box at the top of this page to enable this feature. Click Find Server to find the LDAP server on your network, then click Test near the bottom of the page to test access to the server. Contact your network administrator for more information about using the LDAP server. ● Address Book page. Use this page to import e-mail addresses, in the form of a CommaSeparated Value (CSV) file into the MFP internal address book. This process is necessary only if you are not using an LDAP server to find e-mail addresses. ● Activity Log page. View the digital-sending activity log for the MFP. The log contains digitalsending job information, including any errors that occur. ● Preferences page. Configure digital-sending defaults such as the default page-size and the default settings-reset delay. You can also configure these settings by using the MFP control panel menus. Networking tab The network administrator can use this tab to control network-related settings for the MFP when it is connected to an IP-based network. This tab does not appear if the MFP is directly connected to a computer, or if the MFP is connected to a network with anything other than an HP Jetdirect print server. Other links This section contains links that connect you to the Internet. You must have Internet access in order to use any of these links. If you use a dial-up connection and did not connect when you first opened ENWW Tools for troubleshooting 635 the embedded Web server, you must connect before you can visit these Web sites. Connecting might require that you close the embedded Web server and reopen it. ● HP Instant Support. Connects you to the HP Web site to help you find solutions. This service analyzes your MFP error log and configuration information to provide diagnostic and support information specific to your MFP. ● Order Supplies. Click this link to connect to an ordering Web site and order genuine HP supplies, such as print cartridges and media. ● Product Support. Connects to the support site for the HP Color LaserJet 4730mfp. Then, you can search for help regarding general topics. Using the HP Easy Printer Care Software The HP Easy Printer Care Software is an application that you can use for the following tasks: ● View color usage information. ● Check the printer status. ● Check supplies status. ● Set up alerts. ● Gain access to troubleshooting and maintenance tools. You can use the HP Easy Printer Care Software when the printer is directly connected to your computer or when it is connected to a network. You must perform a complete software installation to use the HP Easy Printer Care Software. For more information, visit http://www.hp.com/go/ easyprintercare. NOTE You do not have to have Internet access to open and use the HP Easy Printer Care Software. However, if you click a Web-based link, you must have Internet access to go to the site associated with the link. For more information on HP Easy Printer Care Software, visit http://www.hp.com/go/easyprintercare. Supported operating systems The HP Easy Printer Care Software is supported for Windows 2000, Windows 2003, and Windows XP. To use the HP Easy Printer Care Software Use one of the following methods to open HP Easy Printer Care Software: 636 ● On the Start menu, select Programs, select HP, and then select HP Easy Printer Care Software. ● In the Windows system tray (in the lower right-hand corner of the desktop), double-click the HP Easy Printer Care Software icon. ● Double-click the desktop icon. Chapter 7 Troubleshooting ENWW HP Easy Printer Care Software sections The HP Easy Printer Care Software contains the sections described in the table below. Section Description Overview tab ● Device list: Shows the printers that you can select. Contains basic status information for the printer. ● Device Status section: Shows printer status information. This section will indicate printer alert conditions, such as an empty print cartridge. It also shows device-identification information, control-panel messages, and print-cartridge levels. After you correct a problem with the printer, click Refresh to update the section. ● Supplies Status section: Shows detailed supplies status, such as the percentage of toner remaining in the print cartridges and the status of the media that is loaded in each tray. ● Supplies Details link: Opens the supplies status page to view more detailed information about printer supplies, ordering information, and recycling information. Support tab ● Printer usage reports — to track printer usage. Provides help information and links. ● Software updates — automatic updates for the latest HP drivers. ● Online diagnostics. ● Online user documentation. ● Online support. NOTE If you use a dial-up connection and did not connect to the Internet when you first opened the HP Easy Printer Care Software, you must connect before you can visit these Web sites. ENWW Supplies Ordering window ● Ordering list: Shows the supplies that you can order for each printer. If you want to order a certain item, click the Order check box for that item in the supplies list. Provides access to online or e-mail supplies ordering. ● Shop Online for Supplies button: Opens the HP supplies Web site in a new browser window. If you have checked the Order check box for any items, the information about those items can be transferred to the Web site. ● Print Shopping List button: Prints the information for the supplies that have the Order check box selected. ● Email Shopping List button: Creates a text list of items that have the Order check box selected. The list can be copied into an e-mail message that you send to your supplier. Alert Settings window ● Alerts on or off: Activates or deactivates the alerts feature for a certain printer. Allows you to configure the printer to automatically notify you of printer issues. ● When alerts appear: Sets when you want alerts to appear—either when you are printing to that particular printer, or anytime there is a printer event. ● Alert event type: Sets whether you want alerts for only critical errors, or for any error, including continuable errors. ● Notification type: Sets what type of alert should appear (pop-up message or system tray alert, and e-mail message). Device List tab ● Printer information, including printer name, make, and model Shows information about each printer in the Devices list. ● An icon (if the View as drop-down box is set to Tiles, which is the default setting) ● Any current alerts for the printer Tools for troubleshooting 637 Section Description If you click a printer in the list, the HP Easy Printer Care Software opens the Overview tab for that printer. Device List tab information includes the following: Find Other Printers window Clicking the Find Other Printers link in the Devices list opens the Find Other Printers window. The Find Other Printers window provides a utility that detects other network printers so that you can add them to the Devices list and then monitor those printers from your computer. Allows you to add more printers to your printer list. 638 Chapter 7 Troubleshooting ENWW Using HP Web Jetadmin software HP Web Jetadmin is a Web-based software solution for remotely installing, monitoring, and troubleshooting network-connected peripherals. The intuitive browser interface simplifies crossplatform management of a wide range of devices, including HP and non-HP printers. Management is proactive, allowing network administrators the ability to resolve printer issues before users are affected. Download this free, enhanced-management software at http://www.hp.com/go/ webjetadmin_software. To obtain plug-ins to HP Web Jetadmin, click plug-ins, and then click the download link that is next to the name of the plug-in that you want. The HP Web Jetadmin software can automatically notify you when new plug-ins are available. On the Product Update page, follow the directions to automatically connect to the HP Web site. If installed on a host server, HP Web Jetadmin is available to any client through a supported Web browser, such as Microsoft Internet Explorer 6.0 for Windows or Netscape Navigator 7.1 for Linux. Browse to the HP Web Jetadmin host. NOTE Browsers must be Java-enabled. Browsing from an Apple Macintosh computer is not supported. ENWW Tools for troubleshooting 639 Information pages From the control panel, you can print pages that give details about the MFP and its current configuration. The following information pages are described here: ● PRINT MENU MAP ● PRINT CONFIGURATION PAGE ● PRINT SUPPLIES STATUS PAGE ● SUPPLIES STATUS (this page does not print) ● PRINT USAGE PAGE ● PRINT DEMO ● PRINT RGB SAMPLES ● PRINT CMYK SAMPLES ● PRINT FILE DIRECTORY (this page does not print) ● PRINT PCL FONT LIST ● PRINT PS FONT LIST Use the following procedure to print these information pages. Then, see the following sections for more information about each page. To print an information page 1. Press Menu. 2. Touch Information. 3. Scroll to the information page that you want, and touch the appropriate page. The page automatically prints. Menu map To see the current settings for the menus and items that are available in the control panel, print a control panel menu map. Many of these values can be overridden from the driver or program. You might want to store the menu map near the MFP for reference. The content of the menu map varies, depending on the options that are currently installed in the MFP. 640 Chapter 7 Troubleshooting ENWW Configuration pages Depending on the model, up to four pages print when you select PRINT CONFIGURATION. In addition to the main configuration page, an embedded Jetdirect configuration page prints as well as a page for the fax accessory and a page for the optional paper-handling options. Configuration page Use the configuration page to view current MFP settings, to help troubleshoot MFP problems, or to verify installation of optional accessories, such as memory (DIMMs), trays, and printer languages. NOTE If an optional 3-bin mailbox or stapler/stacker is installed, a page also prints for that device. NOTE If an analog fax accessory is installed, a fax accessory page also prints. See the HP LaserJet Analog Fax Accessory 300 User Guide for information about understanding the fax accessory page. The MFP configuration page contains the following information: ENWW 1 Device Information lists the model and serial number, engine cycles, firmware datecodes, maintenance kit counts, calibration information, color density, and other information for the MFP. 2 Installed Personalities and Options lists all MFP languages that are installed (such as PCL and PS), and lists options that are installed in each DIMM slot and EIO slot. 3 Color Density shows current settings for highlights, midtones, and shadows. 4 Calibration Information lists the last CPR and last DMax/DHalf calibrations. 5 Memory lists the MFP memory information, PCL Driver Work Space (DWS), and I/O buffering and Resource Saving information. Tools for troubleshooting 641 6 Event Log lists the number of entries in the log, the maximum number of entries viewable, and the last three entries. The second page of the event log is the manufacturer page. This page contains information that might assist HP Customer Care representatives in solving possible MFP problems. 7 Security lists the status of the control panel lock, control panel password, and disk drive. 8 Paper Trays and Options lists the size settings for all trays and lists paper-handling accessories that are installed. NOTE The content of the configuration page varies, depending on the options that are currently installed in the MFP. 642 Chapter 7 Troubleshooting ENWW HP embedded Jetdirect page The second configuration page is the HP embedded Jetdirect page, which contains the following information: 1 HP Jetdirect Configuration indicates the MFP status, model number, hardware firmware version, port select, port configuration, auto negotiation, manufacturing identification, and manufactured date. 2 Security Settings information 3 Network Statistics indicates the total packets received, unicast packets received, bad packets received, framing errors received, total packets transmitted, unsendable packets, transmit collisions, and transmit late collisions. 4 TCP/IP information, including the IP address 5 IPX/SPX information 6 Novell/NetWare information 7 AppleTalk information 8 DLC/LLC information Always make sure the status line under the HP Jetdirect configuration lines indicates "I/O Card Ready". Paper handling configuration page The paper handling configuration page contains the following information on any installed paper handing device: ENWW Tools for troubleshooting 643 Callout 1 ● model number ● firmware datecode ● bins and trays Fax accessory page The fax accessory page contains the following information on the fax accessory, if installed: 644 Chapter 7 Troubleshooting ENWW ENWW 1 Hardware information indicates the model, hardware firmware version, and modem status. 2 Fax information provides a fax job count. 3 Fax setup settings outlines the settings assigned to the fax accessory. 4 Fax send settings outlines the send settings assigned to the fax accessory. 5 Fax receive settings outlines the receive settings assigned to the fax accessory. 6 Fax report setting outlines the reporting settings assigned to the fax accessory. Tools for troubleshooting 645 Finding important information on the configuration pages Certain information, such as the firmware date codes, the IP address, and the e-mail gateways, is especially helpful while servicing the MFP. This information is on the various configuration pages. Table 7-36 Important information on the configuration pages on page 646 describes where to look for this information. Table 7-36 Important information on the configuration pages Type of information Specific information Configuration page Firmware date codes DC controller Look on the main configuration page, under “Device Information.” Copy board version (CPB) Look on the main configuration page, under “Device Information.” Scan board version (SCB) Look on the main configuration page, under “Device Information.” Firmware datecode Look on the main configuration page, under “Device Information.” Stapler/stacker or 3-bin mailbox firmware datecode Look on the paper-handling configuration page, under “Product Name.” Modem firmware version (when a fax accessory is installed) Look on the fax accessory page, under “Hardware Information.” Embedded Jetdirect firmware version Look on the embedded Jetdirect page, under “HP Jetdirect Configuration.” LDAP gateway Look on the main configuration page, under “Installed Personalities and Options.” SMTP gateway Look on the main configuration page, under “Installed Personalities and Options.” HP MFP digital-sending server Look on the main configuration page, under “Installed Personalities and Options.” Accessories and internal storage Internal disk All optional devices that are installed on the MFP should be listed on the main configuration page. Look on the main configuration page, under “Installed Personalities and Options.” Shows model and capacity. Internal fax (presence) Look on the main configuration page, under “Installed Personalities and Options.” Embedded HP Jetdirect Look on the main configuration page, under “Installed Personalities and Options.” Shows model and ID. Total RAM Look on the main configuration page, under “Memory.” When you use the remote firmware upgrade procedure, all of these firmware components are upgraded. For more information see Upgrading the firmware on page 139. E-mail gateway information E-mail gateway addresses appear only if the MFP is configured for sending to e-mail. If you are using the embedded e-mail function, addresses should be shown for the LDAP and SMTP gateways, and the digital sending server address should be blank. If you are using the optional HP Digital Sending Software, the LDAP and SMTP addresses should be blank, and an address for the digital sending software should be shown. In addition, separate pages print for the optional paper-handling devices and the fax accessory. These pages list more-detailed information for those devices. 646 Chapter 7 Troubleshooting ENWW Table 7-36 Important information on the configuration pages (continued) Type of information Engine cycles and event logs Specific information Configuration page Duplex unit Look on the main configuration page, under “Paper Trays and Options.” Additional 500-sheet feeders and optional output devices Look on the main configuration page, under “Paper Trays and Options.” Engine cycles Look on the main configuration page, under “Device Information.” Total page counts and maintenance kit counts are important for ongoing MFP maintenance. The configuration page lists only the three most recent errors. To see a list of the 50 most recent errors, print an event log from the DIAGNOSTICS menu. ENWW Pages since Last Doc Feeder Maintenance (ADF maintenance count) Look on the main configuration page, under “Device Information.” Event-log information Look on the main configuration page, under “Event log.” Tools for troubleshooting 647 Supplies status page Use the supplies status page to obtain information about the print cartridges that are installed in the MFP, the amount of toner that remains in the print cartridges, and the number of pages and jobs that have been processed. The page also lets you know when you should schedule the next preventive maintenance for each maintenance kit. NOTE The MFP has two separate maintenance kits: one is for the print engine, and the other is for the ADF. For more information, see Performing preventive maintenance on page 107. The supplies status page contains the following information: 648 Chapter 7 Troubleshooting ENWW ENWW 1 Black Cartridge indicates the part number, amount of toner remaining in the print cartridge, estimated pages remaining, total number of pages and jobs processed, print cartridge serial number, and date installed and last used. 2 Cyan Cartridge indicates the part number, amount of toner remaining in the print cartridge, estimated pages remaining, total number of pages and jobs processed, print cartridge serial number, and date installed and last used. 3 Magenta Cartridge indicates the part number, amount of toner remaining in the print cartridge, estimated pages remaining, total number of pages and jobs processed, print cartridge serial number, and date installed and last used. 4 Yellow Cartridge indicates the part number, amount of toner remaining in the print cartridge, estimated pages remaining, total number of pages and jobs processed, print cartridge serial number, and date installed and last used. 5 Image Transfer Kit indicates the part number and status. 6 Document Feeder Kit indicates the part number and status. 7 Image Fuser Kit indicates the part number and status. 8 Ordering Information provides information on ordering new HP MFP supplies. 9 Return & Recycling provides information on recycling HP MFP supplies. Tools for troubleshooting 649 Usage page The usage page provides information about the page sizes and number of pages printed, copied, and sent. The usage page contains the following information: 650 Chapter 7 Troubleshooting ENWW ENWW 1 Device Information indicates the device name and serial number. 2 Usage Totals: Printed (Print, Copy & Fax) indicates types of pages that have been printed; the number of singlesided pages that have been printed; the number of duplexed pages that have been printed; the total number of copies made; and the total number of fax pages printed. 3 Usage Totals: Printed and Scanned (Copy, Send & Fax) indicates types of pages that have been scanned; the number of single-sided and duplexed pages that have been scanned; copy and send job counts; and pages scanned by scanner mode. ● Units: equivalent number of letter or A4 pages ● Total is calculated by multiplying the mono units and units from simplex, multiplying the mono units and units from duplex, and adding the results together. The same process is used for color. These totals are added to the totals of the other page sizes to provide the total printer usage. 4 Print Modes shows the number of pages that have been printed with each print mode. 5 Paper Path Usage shows the number of pages have been printed from each input tray and to each output bin. 6 Historical Device Coverage indicates the average percentage of toner used on all pages that have been printed. Tools for troubleshooting 651 PCL or PS font list Use the font lists to see which fonts are currently installed in the MFP. (The font lists also show which fonts are resident on a hard disk or flash DIMM.) The PS font list shows the PS fonts installed, and gives a sample of those fonts. The following describes the information that can be found on the PCL font list: ● Font gives the font names and samples. ● Pitch/Point indicates the pitch and point size of the font. ● Escape Sequence (a PCL 5e programming command) is used to select the designated font. (See the legend at the bottom of the font list page.) ● Font # is the number used to select fonts from the control panel (not the software application). Do not confuse the font # with the font ID (see the following information). The number indicates the DIMM slot where the font is stored. ● 652 ● Soft: Downloaded fonts that stay resident in the MFP until other fonts are downloaded to replace them or until the MFP is turned off. ● Internal: Fonts that permanently reside in the MFP. Font ID is the number you assign to soft fonts when you download them through software. Chapter 7 Troubleshooting ENWW Individual component diagnostics From the diagnostics menu, you can run tests to check the status of various components in the MFP. During many of the diagnostic tests, the MFP enters a special diagnostics mode, which allows you to send print jobs and interact with the menus. The MFP stays in this mode until you press Stop and then touch EXIT DIAGNOSTICS at the top of the DIAGNOSTICS menu. In some cases, the MFP must re-initialize after performing a component-level diagnostic test. LED diagnostics Use the following procedure to help identify the cause of high-level printer problems. These problems are indicated by abnormalities in the printer's power-on sequence. The LED that the procedure refers to is on the formatter. This is a “heartbeat” LED that blinks on and off when the formatter is operating correctly. Use Figure 7-12 Formatter LED on page 654 to locate the formatter LED. 1. 2. 3. 4. 5. ENWW Does the LED blink with four fast bursts at power on? If no, then perform the following checks. ● Check the firmware. ● Check the memory. ● Check the formatter. Does the LED blink at a fast, steady rate during memory testing (one blink per 8 MB)? If no, then perform the following checks. ● Check the control panel display for an error code. ● Check the memory. ● Check the formatter. Is the LED off for about eight seconds, while the boot code is decompressing, before the display turns on? If no, then perform the following checks. ● Check the firmware. ● Check the control panel display for correct connections and operation. ● Check the control panel display for an error code. Does the LED blink at a steady rate of one blink per second? If no, then perform the following checks. ● Check the firmware. ● Check the formatter. ● Check the control panel display for an error code. If the control panel display does not illuminate, perform an engine test to check the engine. You must have paper loaded in Tray 2 for the engine test. Tools for troubleshooting 653 Figure 7-12 Formatter LED Engine diagnostics This section provides an overview of the engine diagnostics that are available in the HP Color LaserJet 4730mfp series MFP. The MFP contains extensive internal diagnostics that help in troubleshooting print quality, paper path, noise, component, and timing issues. Diagnostics mode Some of the diagnostic tests automatically put the MFP into a special diagnostics mode. During the special diagnostics mode the MFP can perform actions that would normally cause the MFP to enter an error state. Always follow the control panel directions in the DIAGNOSTICS menu to exit the special diagnostics mode correctly and return the MFP to a normal state. Diagnostics that put the engine into the special diagnostics mode Four diagnostic tests put the engine into a special state: ● Disable cartridge check ● Sensor test ● Manual sensor test ● Component test While the MFP is in the special diagnostics mode, the following message should appear: Ready Diagnostics mode To exit press STOP When the MFP is in the special diagnostics mode, these four tests appear in the menu and are available to be run. To gain access into other diagnostic tests or to leave the special state, press Stop, and then select EXIT DIAGNOSTICS. The MFP will reset itself, and then return to the normal state. NOTE You need to have a good understanding of how the MFP operates in order to use the engine diagnostics successfully. Before proceeding with these diagnostic tests, make sure that you understand the information in chapter 5 of this manual. 654 Chapter 7 Troubleshooting ENWW Diagnostic tests Different tests can be used to isolate different types of issues. For component or noise isolation, you can run the diagnostic test after removing the covers. Removing the covers provides a better view of the areas that are being tested. To operate the MFP with the covers removed, the door switch (SW4, callout 1) lever must be depressed (this is the door-closed position). WARNING! Be careful when performing MFP diagnostics to avoid risk of injury. Only trained service personnel should open and run the diagnostics with the covers removed. Never touch any of the power supplies when the MFP is turned on. NOTE Any time a cartridge is installed or removed while the covers are removed, the door interlock must be cycled to simulate opening and closing the top cover in order for the engine to recognize the change. The ETB must be closed and its connector must be depressed before cycling the door switch, or the MFP will generate a 59.90 Printer Error. When the covers are installed, the door switch and ETB connector are automatically operated. When the covers are removed, you must perform these steps manually. ENWW Tools for troubleshooting 655 Paper path sensor test The paper path sensor test checks for the presence of media at each of the sensors along the paper path. After you have selected this test from the DIAGNOSTICS menu, you can print internal pages or send a print job from a computer. As the media passes each sensor, the sensor's state is updated. On the control panel display, each sensor is represented by a string of alphabetic letters followed by a corresponding status for each sensor. Use Table 7-38 Manual sensor test letter designations on page 657 to associate the letters that are shown on the control panel display with the sensor that they represent. A “0” next to the letter indicates that no media is present. A “1” indicates that media is present. Press Stop to stop the job, and then touch EXIT DIAGNOSTICS to exit the special diagnostics mode. Figure 7-13 Tray 2 paper size switch arrangement Table 7-37 Tray 2 paper size codes Size code Switch state Paper size SW1 SW2 SW3 0 On On On Custom (see note below) 1 On Off On Letter 2 Off On Off A5 3 Off On On Legal 4 On On Off B5 (JIS) 5 Off Off On Executive 6 On Off Off A4 7 Off Off Off tray not installed NOTE Depressing all three switches of the Tray 2 paper size levers causes the CUSTOM PAPER menu to appear on the control panel display. Touch Back to return to the sensor diagnostic screen. 656 Chapter 7 Troubleshooting ENWW Manual sensor test The manual sensor test indicates the status of the sensors and switches in the MFP. On the control panel display, each sensor is represented by a string of letters followed by a corresponding status for each sensor. Except for the paper size switches, a “0” next to the letter indicates that no media is present or the switch is open. A “1” indicates that media is present or the switch is closed. For the paper size switches, the number ranges from 0 to 7 to indicate the state of the three switches. Use Table 7-38 Manual sensor test letter designations on page 657 to associate the letters that appear on the control panel display with the switch or sensor that they represent. Note that both uppercase and lowercase letters are used. Table 7-38 Manual sensor test letter designations Letter Component Letter Component A Top sensor O Tray 2 size sensors 1, 2, 3 B Fuser inlet sensor 1 P Tray 3 paper sensor C Fuser inlet sensor 2 Q Tray 3 paper surface sensor D Delivery sensor R Tray 3 paper size sensors 1, 2, 3 E Duplexer switchback sensor S Tray 4 paper sensor F Output bin full sensor T Tray 4 paper surface sensor G Developing alienation sensor U Tray 4 paper size sensors 1, 2, 3 H Fuser pressure release sensor V IPTU1 sensor I Media sensor (see Values for I (media sensor) on page 657) W IPTU2 sensor J Media type misprint sensor K Door sensor L Tray 1 paper sensor M Tray 2 paper sensor N Tray 2 paper surface sensor MANUAL SENSOR TEST operates sensors A, B, C, D, E, F, G, H, I, J, K, L, M, N, V, and W. MANUAL SENSOR TEST 2 operates sensors P, Q, R, S, T, and U. PAPER PATH SENSOR TEST operates sensors A, B, C, D, E, F, G, H, I, J, V, and W. Values for I (media sensor) ENWW ● 0 = unknown ● 1 = normal ● 3 = recommended overhead transparency ● 4 = glossy media ● 5 = gloss film Tools for troubleshooting 657 658 ● 7 = heavy ● 8 = light ● A = extra heavy glossy Chapter 7 Troubleshooting ENWW Scanner tests Use the scanner tests to verify that specific components in the scanner assembly are operating correctly. For most of the components, you must observe or listen to the component in order to verify that it is functioning as stated on the control panel display. For the scanner sensors, you must activate the sensor and watch the condition indicator on the control panel display to see if it changes. Component tests Use the component tests to exercise individual parts one at a time, so that you can determine the cause of noise inside the MFP. For most of the components, you must observe or listen to the component in order to verify that it is functioning as stated on the control panel display. Print event log 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Touch PRINT EVENT LOG. View event log from control panel 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Touch SHOW EVENT LOG. Print the print quality troubleshooting pages 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Touch PQ TROUBLESHOOTING. Disable cartridge check 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Touch DISABLE CARTRIDGE CHECK. Paper path sensors 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Touch PAPER PATH SENSORS. Paper path test ENWW 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. Tools for troubleshooting 659 3. Touch PAPER PATH TEST. 4. Select SOURCE, DUPLEX (On or Off), and COPIES. 5. Touch PRINT TEST PAGE. Finishing paper path test 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Touch Finishing Paper Path Test. 4. Select Finishing Options, Media Size, MEDIA TYPE, COPIES, and DUPLEX. 5. Touch PRINT TEST PAGE. Manual sensor test 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Scroll to and touch MANUAL SENSOR TEST. Manual sensor test 2 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Scroll to and touch MANUAL SENSOR TEST 2. Component test 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Scroll to and touch COMPONENT TEST. 4. Select the appropriate test (transfer motors, belt only, cartridge motors, black laser scanner, cyan laser scanner, magenta laser scanner, yellow laser scanner, fuser motor, fuser pressure release motor, alienation motor, ETB contact/alienation, MP tray pickup solenoid, Tray 2 pickup motor, Tray 2 pickup solenoid, Tray 3 pickup motor, Tray 3 pickup solenoid, Tray 4 pickup motor, Tray 4 pickup solenoid, duplexer pickup motor, paper transport motor, repeat). Print/stop test 660 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Scroll to and touch PRINT/STOP TEST. 4. Select the appropriate number of milliseconds and then touch Ok. Chapter 7 Troubleshooting ENWW Color band test 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Scroll to and touch COLOR BAND TEST. 4. Select the number of copies and touch PRINT TEST PAGE. Scanner tests 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Scroll to and touch SCANNER TESTS. 4. Select the appropriate test (lower lamp, sensors, ADF input motor, ADF input reverse, flatbed motor, ADF read motor, ADF read motor reverse, ADF duplex solenoid, and ADF LED indicator). Component test 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Scroll to and touch COMPONENT TEST. 4. Select the appropriate test (transfer motors, belt only, cartridge motors, black laser scanner, cyan laser scanner, magenta laser scanner, yellow laser scanner, fuser motor, fuser pressure release motor, alienation motor, ETB contact/alienation, MP tray pickup solenoid, Tray 2 pickup motor, Tray 2 pickup solenoid, Tray 3 pickup motor, Tray 3 pickup solenoid, Tray 4 pickup motor, Tray 4 pickup solenoid, duplexer pickup motor, paper transport motor, repeat). Control panel test ENWW 1. Press Menu. 2. Scroll to and touch DIAGNOSTICS. 3. Scroll to and touch CONTROL PANEL. 4. Select the appropriate test (LEDs, display, buttons, and touchscreen). Tools for troubleshooting 661 Service menu Authorized HP service technicians can use this menu to gain access to MFP settings that are reserved for service personnel. The service menu is protected by a personal identification number (PIN). When you select Service from the list of menus, you are prompted to type an eight-digit PIN code. The PIN code for this MFP is 09473005. NOTE The MFP automatically exits the service menu after about one minute if no menu items are selected or changed. Table 7-39 Service menu 662 Item Explanation CLEAR EVENT LOG Select this item to clear (reset to zero) the internal event log. MONO CYCLE COUNT Select this item to set the total number of monochrome pages that have been printed to date. Typically this is required only when the formatter is replaced. COLOR CYCLE COUNT Select this item to set the total number of color pages that have been printed to date. Typically this is required only when the formatter is replaced. REFURBISH PAGE COUNT Select this item to set the page count if you need to send the MFP for refurbishment. This page count is stored in memory so that the correct Service ID can be restored after the MFP is refurbished. DOCUMENT FEEDER KIT COUNT Select this item to set the number of pages that have been printed since the last document-feeder kit was installed or the total number of pages that have been printed on this MFP if a document-feeder kit has not yet been installed (during the first 225,000 pages). Document Feeder Kit Interval: X Select this item to specify the number of pages that can be printed before a Replace Document Feeder Kit message appears on the control panel display to indicate that a document-feeder kit is required. TRANSFER KIT COUNT This item allows the service technician to reset the page count if the value is lost. This is set initially at the factory to 0. A cleaning kit interval is set at the factory that cannot be set in any menu item. The interval for the transfer kit is 200000 (the expected transfer kit life). This value is reset to 0 if the user sets the menu item NEW TRANSFER KIT to YES in the RESETS menu FUSER KIT COUNT This item allows the service technician to reset the page count if the value is lost. This is set initially at the factory to 0. A cleaning kit interval is set at the factory that cannot be set in any menu item. The interval for the fuser is 100000 (the expected fuser life). Because color products stop when the kit count reaches the interval, the user can only enter a value that is less than the fuser kit interval. This value is reset to 0 if the user sets the menu item NEW FUSER KIT to YES in the RESETS menu. ADF COUNT Select this item to set the total number of pages that have been fed through the ADF. FLATBED COUNT Select this item to set the number of pages that have been scanned on the flatbed glass. ADF SIMPLEX COUNT Select this item to set the number of simplex pages that have been fed through the ADF. ADF DUPLEX COUNT Select this item to set the number of duplex pages that have been fed through the ADF. COPY SCAN COUNT Select this item to set the number of copy pages that have been scanned. Chapter 7 Troubleshooting ENWW Table 7-39 Service menu (continued) Item Explanation SEND SCAN COUNT Select this item to set the number of scanned pages that have been sent to e-mail. COPY PAGES COUNT Select this item to set the number of scanned pages that have been printed. Scanner settings CAUTION The Scanner settings are used for factory adjustments and should not be used by service personnel. Use the scanner calibration routine to adjust the scanner settings if necessary. See Calibrating the scanner on page 106. Cartridge Serial Number: X Select this item to update the serial number if you replace the formatter. Service ID Service ID. Select this item to specify the date when the MFP was first used, rather than the date when a replacement formatter is installed. NOTE This should occur automatically if the formatter is replaced without also replacing the DC controller. If the DC controller is also replaced, ensure that the engine is rebooted between replacement of the formatter and the DC controller. ENWW COLD RESET PAPER Select this item to reset the default paper size when you replace the formatter or restore factory settings. When you replace a formatter or restore factory settings in a country/region that uses A4 as the standard paper size, use this item to reset the default paper size to A4. Letter and A4 are the only cold-reset values available. RESTORE ACCESSORY DATA NOW This item appears when only one external device is attached to the print engine. When selected, data is immediately restored. This option is used to restore external device settings following repair. The old accessory information must be restored before 10 pages have been printed with the new accessory, or the old data will be overwritten. RESTORE DATA FOR ACCESSORY This item appears when more than one external device is attached to the print engine. When selected, a list of devices for which data can be restored is displayed. This option is used to restore external device settings following repair. The old accessory information must be restored before 10 pages have been printed with the new accessory, or the old data will be overwritten. MEDIA SENSOR VALUE Set this value to the value shown on the replacement paper feed assembly label when the paper feed assembly is replaced. Tools for troubleshooting 663 Service ID This information appears on the configuration page, which eliminates the need for customers to keep paper receipts for proof of the warranty. Converting the service ID to an actual date You can use the MFP Service ID number to determine whether the MFP is still under warranty. Use the following procedure to convert the Service ID into the installation date. 1. Add 1990 to YY to determine the actual year that the MFP was installed. 2. Divide DDD by 30, and add 1 to the whole-number part of the quotient. The total is the month. 3. The remainder from the calculation in step 2 is the day of the month. Using the Service ID 12287 as an example, the date conversion is as follows: 664 1. 12 + 1990 = 2002, so the year is 2002. 2. 287 divided by 30 = 9 with a remainder of 17. Add 1 to 9 to get 10, so the month is October. 3. The remainder (from the above calculation) is 17, so that is the day of the month. 4. The complete date is 17-October-2002. Chapter 7 Troubleshooting ENWW Troubleshooting the embedded HP Jetdirect print server If network-connection errors occur, you can disable the HP Jetdirect print server in order to determine if the problem is with the print server or with the network. This procedure requires that you temporarily install an optional EIO HP Jetdirect print server card while disabling the embedded HP Jetdirect print server. To disable the embedded HP Jetdirect print server 1. Turn the MFP off and then on. 2. When the memory count appears on the control panel display, press and hold 6 until all three LEDs flash once and then stay on. This might take up to 20 seconds. 3. Release 6, and then press and release 3 until EMBEDDED LAN DISABLE appears on the control panel display. 4. Press 6 one time, and wait for the MFP to complete its initialization sequence. NOTE To enable the HP Jetdirect print server again, perform this same procedure. EMBEDDED LAN ENABLE appears on the control panel display instead of EMBEDDED LAN DISABLE. Firmware-stack trace In rare instances, you might need to work with a call-center escalation agent to find the source of a 49.XX.XX PRINTER ERROR. Use the firmware-stack trace procedure to collect data that the agent might need. A firmware-stack trace indicates which firmware commands were executing at the time of the error. The firmware-stack trace procedure does not produce a report. Instead, you must write down the firmware instructions that appear on the control panel display and relay them to the agent. To perform a firmware-stack trace ENWW 1. When the error message appears on the control panel display, press 6 and then press 5. 2. Press 9 to scroll through each line of the firmware-stack trace. Tools for troubleshooting 665 Diagrams for troubleshooting Use the diagrams in this section to identify MFP components. DC controller connections Each of the connections on the DC controller PCB is indicated in the following figure. NOTE See also the photo of the DC controller in Figure 6-234 Remove the DC controller (1 of 2) on page 385. Figure 7-14 DC controller component connections Connector Pins Component J1002 17 Laser scanner Y J1003 17 Laser scanner C J1004 17 Scanner motor M J1005 17 Scanner motor K J1024 12 Fusing motor (M5) Fuser pressure release motor (M6) J1026 666 Chapter 7 10 Troubleshooting Fuser paper sensor (SR1) ENWW Connector Pins Component Delivery tray full sensor (SR2) Fuser pressure release sensor (SR3) J1037 4 Not connected J1038 5 Not connected J1034 3 Power supply fan J1006 16 High-voltage power supply J1010 4 Environmental sensor J1014 9 Toner level PCB MP tray paper sensor J1022 20 Drum home position sensor J1016 6 Cassette paper sensor (SR9) Paper stack surface sensor (SR10) J1012 19 Color misregistration sensor Transmission LED Top of page sensor (SR12) J1013 10 Media sensor J1019 3 Developing disengaging sensor (SR11) J1015 17 MP tray pickup motor solenoid (SL1) Cassette pickup solenoid (SL2) Lifter motor (M10) Cassette paper size detection switch Additional trays J1018 18 M and K drum motors (M3 and M4) J1017 20 Y and C motors (M1 and M2) J1020 8 Pickup motor (M9) Developing disengaging motor (M8) J1021 9 Memory controller PCB J1025 12 Paper loop sensors (SR13 and SR14) Fuser unit J1009 17 Low-voltage power supply PCB J1001 45 Formatter J1011 12 ETB unit ETB motor (M7) ETB separation solenoid (SL3) ENWW Diagrams for troubleshooting 667 Connector Pins Component J1027 9 Control panel J1033 13 Cartridge fan Delivery fan Right exhaust fan J1039 6 Fan driver PCB Sub power supply assembly fan Control fans 1 and 2 ETB fan J1007 5 Door switch J1028 14 IPTU Jet Link (stapler/stacker and 3-bin mailbox) Sub power supply PCB ADF/scanner 668 Chapter 7 Troubleshooting ENWW Scanner controller PCB connections Figure 7-15 Scanner controller PCB component connections ENWW Item Component 1 Not used 2 Optical head assembly 3 Power supply 4 Cover-closed switch and home-position sensor 5 Scanner fan 6 Inverter PCB 7 Flatbed motor 8 To ADF 9 To ADF feed and read motors 10 Formatter PCB Diagrams for troubleshooting 669 Locations of major components The diagrams in this section identify the locations of major components in the MFP. 670 Component Figure SR1 - fuser paper sensor See Figure 7-16 Sensors and switches on page 672. SR2 - delivery tray paper full sensor See Figure 7-16 Sensors and switches on page 672. SR3 - fuser pressure release sensor See Figure 7-16 Sensors and switches on page 672. SR4 - multipurpose tray paper sensor See Figure 7-16 Sensors and switches on page 672. SR9 - cassette paper sensor See Figure 7-16 Sensors and switches on page 672. SR10 - paper stack surface sensor See Figure 7-16 Sensors and switches on page 672. SR11 - developing disengaging sensor See Figure 7-16 Sensors and switches on page 672. SR12 - top of page sensor See Figure 7-16 Sensors and switches on page 672. SR13 - paper loop sensor 1 See Figure 7-16 Sensors and switches on page 672. SR14 - paper loop sensor 2 See Figure 7-16 Sensors and switches on page 672. Media sensor See Figure 7-16 Sensors and switches on page 672. SR8001 - paper reversing sensor See Figure 7-16 Sensors and switches on page 672. Environmental sensor See Figure 7-16 Sensors and switches on page 672. Drum home position sensor See Figure 7-16 Sensors and switches on page 672. CNT0 - cassette paper size detection switch See Figure 7-16 Sensors and switches on page 672. CNT1 - cassette paper size detection switch See Figure 7-16 Sensors and switches on page 672. CNT2 - cassette paper size detection switch See Figure 7-16 Sensors and switches on page 672. M1 - Yellow (Y) drum motor See Figure 7-17 Motors on page 674. M2 - Cyan (C) drum motor See Figure 7-17 Motors on page 674. M3 - Magenta (M) drum motor See Figure 7-17 Motors on page 674. M4 - Black (K) drum motor See Figure 7-17 Motors on page 674. M5 - Fuser motor See Figure 7-17 Motors on page 674. M6 - Fuser pressure release motor See Figure 7-17 Motors on page 674. M7 - ETB motor See Figure 7-17 Motors on page 674. M8 - Developing disengaging motor See Figure 7-17 Motors on page 674. M9 - Pickup motor See Figure 7-17 Motors on page 674. M10 -Lifter motor See Figure 7-17 Motors on page 674. M8001 - Reversing motor See Figure 7-17 Motors on page 674. SL1 - Multipurpose tray pickup solenoid See Figure 7-18 Solenoids on page 676. SL2 - Cassette pickup solenoid See Figure 7-18 Solenoids on page 676. SL3 - ETB separation solenoid See Figure 7-18 Solenoids on page 676. Chapter 7 Troubleshooting ENWW ENWW Component Figure SL8001 - Duplexing solenoid See Figure 7-18 Solenoids on page 676. FM 1 - Power supply fan See Figure 7-19 Fans on page 677. FM 2 - Cartridge fan See Figure 7-19 Fans on page 677. FM 4 - Delivery fan See Figure 7-19 Fans on page 677. FM 7 - Fuser fan/right exhaust fan See Figure 7-19 Fans on page 677. FM 3 - Sub power supply fan See Figure 7-19 Fans on page 677. FM 5 and FM 6 - Control fans 1 and 2 See Figure 7-19 Fans on page 677. FM 8 - ETB fan See Figure 7-19 Fans on page 677. ADF bin-full flag See Figure 7-21 ADF output bin-full sensor on page 679. ADF pickup assembly See Figure 7-22 ADF pickup sensors on page 680. ADF paper-present sensor See Figure 7-22 ADF pickup sensors on page 680. ADF top-of-page sensor See Figure 7-22 ADF pickup sensors on page 680. ADF fan See Figure 7-23 ADF motors, fans, and solenoids on page 680. Scanner controller PCB See Figure 7-23 ADF motors, fans, and solenoids on page 680. ADF LED PCB See Figure 7-23 ADF motors, fans, and solenoids on page 680. ADF solenoid See Figure 7-23 ADF motors, fans, and solenoids on page 680. ADF motors See Figure 7-23 ADF motors, fans, and solenoids on page 680. Diagrams for troubleshooting 671 Sensors and switches The diagrams in this section show the locations of the sensors and switches in the MFP print engine. Sensors and switches Figure 7-16 Sensors and switches 672 1 SR13 - Paper loop sensor 2 SR14 - Paper loop sensor 3 SR4 - multipurpose tray paper sensor 4 Paper inlet sensor Chapter 7 Troubleshooting ENWW ENWW 5 Media sensor 6 SR10 - paper stack surface sensor 7 SR9 - cassette paper sensor 8 SR3 - fuser pressure release sensor 9 SR1 - fuser paper sensor 10 SR2 - delivery tray paper-full sensor Diagrams for troubleshooting 673 Motors, fans, and solenoids The diagrams in this section show the locations of the motors, fans, and solenoids in the MFP print engine. Motors and solenoids Figure 7-17 Motors 674 1 M7: ETB motor 2 M8: Developing disengaging motor 3 M1, M2, M3, M4: Drum motors (Y/C/M/K) 4 M6: Fuser pressure release motor 5 M5: Fuser motor Chapter 7 Troubleshooting ENWW ENWW 6 M10: Lifter motor 7 M9: Pickup motor Diagrams for troubleshooting 675 Figure 7-18 Solenoids 676 1 SL1 - Multipurpose tray pickup solenoid 2 SL2 - Cassette tray pickup solenoid 3 SL8001 - Duplexing solenoid Chapter 7 Troubleshooting ENWW Fans Figure 7-19 Fans ENWW 1 FM7: Fuser fan 2 FM3: Sub power supply fan 3 FM1: Power supply fan 4 FM8: ETB fan 5 FM2: Cartridge fan 6 FM4: Delivery fan 7 FM6: Control fan #2 8 FM5: Control fan #1 Diagrams for troubleshooting 677 PCBs The diagram in this section shows the locations of the main assembly PCBs. Figure 7-20 Main assembly PCBs 678 1 DC controller PCB 2 Sub power supply PCB 3 Fan driver PCB 4 Memory controller PCB 5 Toner sensor PCB 6 High-voltage power supply PCB 7 Low-voltage power supply PCB Chapter 7 Troubleshooting ENWW Scanner and ADF components The diagrams and photos in this section show the locations of the scanner and ADF components. ADF and scanner sensors Figure 7-21 ADF output bin-full sensor ENWW Diagrams for troubleshooting 679 ADF pickup assembly sensors Figure 7-22 ADF pickup sensors 1 ADF paper-present sensor 2 ADF top-of-page sensor ADF motors, fans, and solenoids Figure 7-23 ADF motors, fans, and solenoids 680 1 ADF fan 2 Scanner controller PCB 3 ADF LED PCB Chapter 7 Troubleshooting ENWW ENWW 4 Solenoid 5 Pickup motor 6 Feed motor Diagrams for troubleshooting 681 2 X 500-sheet feeder The diagram in this section shows the locations of the 2 X 500-sheet feeder components. Figure 7-24 2 X 500-sheet feeder components 682 1 M8201 - Paper deck pickup motor 2 SL8201 - Paper deck pickup solenoid 3 SL8202 - Paper deck pickup solenoid 4 M8203 - Lifter motor 5 M8202 - Lifter motor Chapter 7 Troubleshooting ENWW IPTU The diagram in this section shows the locations of the IPTU components. Figure 7-25 IPTU components ENWW 1 IPTU PCB 2 IPTU motors Diagrams for troubleshooting 683 General timing chart Figure 7-26 General timing chart 684 Chapter 7 Troubleshooting ENWW General circuit diagrams Figure 7-27 General circuit diagram (1 of 2) ENWW Diagrams for troubleshooting 685 Figure 7-28 General circuit diagram (2 of 2) 686 Chapter 7 Troubleshooting ENWW Figure 7-29 Circuit diagram for the 2 X 500-sheet feeder ENWW Diagrams for troubleshooting 687 Figure 7-30 Circuit diagram for the scanner 688 Chapter 7 Troubleshooting ENWW Figure 7-31 Circuit diagram for the IPTU ENWW Diagrams for troubleshooting 689 Figure 7-32 List of signals for the DC controller (1 of 9) 690 Chapter 7 Troubleshooting ENWW Figure 7-33 List of signals for the DC controller (2 of 9) ENWW Diagrams for troubleshooting 691 Figure 7-34 List of signals for the DC controller (3 of 9) 692 Chapter 7 Troubleshooting ENWW Figure 7-35 List of signals for the DC controller (4 of 9) ENWW Diagrams for troubleshooting 693 Figure 7-36 List of signals for the DC controller (5 of 9) 694 Chapter 7 Troubleshooting ENWW Figure 7-37 List of signals for the DC controller (6 of 9) ENWW Diagrams for troubleshooting 695 Figure 7-38 List of signals for the DC controller (7 of 9) 696 Chapter 7 Troubleshooting ENWW Figure 7-39 List of signals for the DC controller (8 of 9) ENWW Diagrams for troubleshooting 697 Figure 7-40 List of signals for the DC controller (9 of 9) 698 Chapter 7 Troubleshooting ENWW 8 Parts and diagrams This chapter contains information about ordering parts, supplies, and accessories. It includes diagrams of the major subassemblies of the MFP and includes the part numbers for replaceable parts. ENWW ● Introduction ● Ordering parts and supplies ● Assembly locations ● External covers and panels ● Internal components ● ADF components ● Scanner components ● 2 X 500-sheet feeder components ● Optional devices ● Alphabetical parts list ● Numerical parts list 699 Introduction The figures in this chapter illustrate the major field replaceable unit (FRU) assemblies and subassemblies in the MFP. A table (parts number list) follows each assembly diagram. The tables list a reference number for each specific part, the part number, and a brief description of the part. NOTE In this manual, the abbreviation "PCB" stands for "printed circuit board." Components described as a PCB may consist of a single circuit board or a circuit board plus other parts, such as cables and sensors. NOTE Parts that do not have a reference number or part number are not FRUs, and cannot be ordered as individual replacement parts. However, all serviceable parts should be available as part of a larger operable subassembly. The following lists of supplies and accessories were current at the time of printing. Availability of accessories might change during the life of the MFP. CAUTION When looking for an electrical part, pay careful attention to the voltage that is listed in the part description column to ensure that the component part number that you select is for the correct MFP model. 700 Chapter 8 Parts and diagrams ENWW Ordering parts and supplies Parts that wear The parts on the product that need replacement at regular intervals are listed in Approximate replacement intervals for supplies on page 114. Parts are available directly from HP at the following Web site: http://www.hp.com/buy/parts. Parts Order replacement parts from the following Web site: http://www.hp.com/go/HPparts. Customer support Product documentation and software support can be found at the Web sites listed in the table below. Table 8-1 Technical support Web sites and related documentation HP Connect Online Go to http://www.connect-online.hp.com (for HP partners) HP Customer Care Call Centers Go to http://www.hp.com/support/callcenters Information about contacting HP call centers in specific countries/regions. HP Online Technical Support Go to http://www.hp.com/support (for HP partners) Software drivers, support documentation, and answers to frequently asked questions HP Technical Training (North America) Classes and schedules Go to http://www.compaq.com/training NOTE Select your country/region in the "select a country or region" field at the top, right corner of the page. HP Parts Go to http://www.partsurfer.hp.com (parts ordering) Parts information Go to http://www.hp.com/go/HPparts (parts reference guide) Supplies and accessories Use the following table to order supplies and accessories for the product. Table 8-2 Supplies and accessories Product number Part number Description J7960A ? HP Jetdirect 625n Gigabit Ethernet (10/100/1000Base-T) print server (EIO card) Q5692A Q5692–60503 3-bin mailbox Accessories ENWW Ordering parts and supplies 701 Table 8-2 Supplies and accessories (continued) Product number Part number Description Q5691A Q5691–60501 Stapler/stacker Q3701A Q3701–67901 (new) HP LaserJet analog fax accessory 300 Q3701–69001 (exchange) Cables C2946A IEEE-1284 compliant parallel cable, 3 meters (approximately 10 feet) long, with 25-pin male/ micro 36-pin male (c-type) connector 92215S Macintosh DIN-8 printer cable 92215N HP LocalTalk cable kit 8121-0539 2-meter USB cable 8121-0549 2-foot USB cable Media C2934A HP Color LaserJet Transparencies (letter) 50 sheets C2936A HP Color LaserJet Transparencies (A4) 50 sheets C4179A HP LaserJet Soft Gloss paper (letter) 200 sheets C4179B HP LaserJet Soft Gloss paper (A4) 200 sheets Q1298A HP LaserJet Tough paper (letter) Q1298B HP LaserJet Tough paper (A4) HPU1132 HP Premium Choice LaserJet paper (letter) CHP410 HP Premium Choice LaserJet paper (A4) HPJ1124 HP LaserJet paper (letter) CHP310 HP LaserJet paper (A4) Memory Q7517A Q7517–67907 Printer hard drive Q2626A Q2626–67951 100-pin DDR memory DIMM (dual inline memory module), 128 MB Q2627A Q2627–67961 100-pin DDR memory DIMM, 256 MB Q2628A Q2628–67951 100-pin DDR memory DIMM, 512 MB Q7726A Q7726–67901 Firmware Compact flash Q7517–60101 Control panel Q7517–60103 English label Q7517-60104 French label Q7517–60106 German label Q7517–60105 Italian label Control panel and labels 702 Chapter 8 Parts and diagrams ENWW Table 8-2 Supplies and accessories (continued) Product number Part number Description Q7517–60107 Spanish label Q7517–60113 Danish label Q7517–60108 Dutch label Q7517–60112 Finnish label Q7517–60110 Norwegian label Q7517–60109 Portuguese label Q7517–60111 Swedish label Q7517–60116 Czech label Q7517–60117 Hungarian label Q7517–60114 Polish label Q7517–60115 Russian label Q7517–60112 Turkish label Q7517–60125 Arabic label Q7517–60124 Greek label Q7517–60123 Hebrew label Q7517–60121 Japanese label Q7517–60120 Korean label Q7517–60126 Thai label Q7517–60119 Simplified Chinese label Q7517–60118 Traditional Chinese label 5963-7863 HP LaserJet Printer Family Paper Specifications Guide 5021-0330 PCL/PJL Technical Reference Package Q7491-90932 HP Color LaserJet 4730 series printer service manual Q7517-60127 HP Color LaserJet 4730mfp series software CD, Americas Q7517-60128 HP Color LaserJet 4730mfp series software CD, Western Europe Q7517-60129 HP Color LaserJet 4730mfp series software CD, Northern Europe Q7517-60130 HP Color LaserJet 4730mfp series software CD, Eastern Europe Q7517-60131 HP Color LaserJet 4730mfp series software CD, Asia MKTNG-00473 Customer in-box training CD, English only Reference materials ENWW Ordering parts and supplies 703 Table 8-2 Supplies and accessories (continued) Product number Part number Description C3942–60133 Service and support training CD MKTNG-00472 HP Digital Sending Software CD (trial version) Q6460A Q6460-67901 Black print cartridge Q6461A Q6461-67901 Cyan print cartridge Q6462A Q6462-67901 Yellow print cartridge Q6463A Q6463-67901 Magenta print cartridge Q8091A C8085–60541 5,000-staple cartridge Q5704A RM1-3161-000CN Image transfer (ETB) kit Q5702A RM1-3131-000CN Image fuser kit (110 volt) Q5703A RM1-3146-000CN Image fuser kit (220 volt) Q3999A Q7517–69001 (exchange) Formatter Supplies Replacement kits Q7517–67901 (new) Q5997A 704 Chapter 8 Parts and diagrams Q7517–67904 MP pickup rollers RM1-2199-000CN MP pickup unit replacement Q5997–67901 ADF maintenance kit Q6496–67901 ADF mylar replacement kit Q7517–67905 Cassette pickup roller replacement kit Q7491-67905 Formatter pressure release tab kit Q7517–60101 Control panel replacement ENWW ENWW Ordering parts and supplies 705 Assembly locations The following illustrations and parts tables list the field replaceable units (FRU) for the HP Color LaserJet 4730mfp series. The end of this chapter contains an alphabetical and numerical master parts list. Major components Figure 8-1 HP Color LaserJet 4730mfp major components (1 of 2) 706 Chapter 8 Parts and diagrams ENWW Figure 8-2 HP Color LaserJet 4730mfp major components (2 of 2) Table 8-3 Major components ENWW Reference number Description Details 1 Fuser assembly See Figure 8-29 Fuser assembly on page 762. 2 Duplex feed assembly See Figure 8-28 Duplex feed assembly on page 760. 3 Cassette See Figure 8-21 Cassette on page 746. 4 ETB assembly See Figure 8-23 ETB assembly on page 750. 5 Duplexing unit See Figure 8-26 Duplexing unit (1 of 2) on page 756 and Figure 8-27 Duplexing unit (2 of 2) on page 758. 6 Delivery assembly See Figure 8-24 Delivery assembly on page 752. 7 Main drive assembly See Internal components on page 722. 8 Disengaging drive assembly See Figure 8-19 Disengaging drive assembly on page 742. Assembly locations 707 Table 8-3 Major components (continued) 708 Reference number Description Details 9 pickup motor assembly See Figure 8-18 Pickup motor assembly on page 740. 10 Multipurpose pickup assembly See Figure 8-22 Multipurpose pickup assembly on page 748. Chapter 8 Parts and diagrams ENWW ENWW Assembly locations 709 External covers and panels Figure 8-3 External covers and panels 710 Chapter 8 Parts and diagrams ENWW Table 8-4 External covers and panels ENWW Ref Description Part number Qty 1 Front cover RC1-5694-000CN 1 2 Front cover plate RC1-5695-000CN 1 3 Face-down front guide RC1-5865-000CN 1 4 Face-down rear guide RC1-5866-000CN 1 5 Inner rear cover RC1-5873-000CN 1 6 Inner top cover RC1-5877-000CN 1 7 Inner top, rear cover RC1-5878-000CN 1 8 Paper delivery upper cover RC1-5880-000CN 1 9 Front cover plate RC1-5696-000CN 1 10 Rear cover assembly RM1-2118-000CN 1 11 Paper delivery cover assembly RM1-2179-000CN 1 12 Screw, RS M3X8 XA9-1504-000CN 12 13 Operation panel holder assembly RM1-2117-000CN 1 External covers and panels 711 Figure 8-4 Right lower cover assembly 712 Chapter 8 Parts and diagrams ENWW Table 8-5 Right lower cover assembly ENWW Ref Description Part number Qty 1 Right lower cover assembly RM1-2105-000CN 1 2 Fan RK2-0622-000CN 1 3 Cover arm RC1-4846-000CN 1 4 Cover arm RC1-4864-000CN 1 External covers and panels 713 Figure 8-5 Multipurpose tray assembly 714 Chapter 8 Parts and diagrams ENWW Table 8-6 Multipurpose tray assembly ENWW Ref Description Part number Qty 1 Multipurpose tray assembly RM1-2109-000CN 1 External covers and panels 715 Figure 8-6 Right upper door assembly 716 Chapter 8 Parts and diagrams ENWW Table 8-7 Right upper door assembly ENWW Ref Description Part number Qty 1 Right upper door assembly RM1-2111-000CN 1 External covers and panels 717 Figure 8-7 Left cover assembly 718 Chapter 8 Parts and diagrams ENWW Table 8-8 Left cover assembly Ref ENWW Description Part number Qty Left cover assembly RM1-2115-000CN 1 External covers and panels 719 Figure 8-8 Face-down tray assembly 720 Chapter 8 Parts and diagrams ENWW Table 8-9 Face-down tray assembly Ref ENWW Description Part number Qty Face-down tray assembly RM1-2180-000CN 1 External covers and panels 721 Internal components (12) - GEAR 17T RB2-8628-000CN White gear next to the link arm for the MP tray Figure 8-9 Internal components (1 of 8) 722 Chapter 8 Parts and diagrams ENWW Table 8-10 Internal components (1 of 8) Ref Description Part number Qty 1 Fan holder RC1-4314-000CN 1 2 Fan duct RC1-5711-000CN 1 3 High-voltage power supply PCB RM1-1608-000CN 1 4 Toner sensor PCB assembly RM1-1609-000CN 1 5 Control panel cable assembly RM1-2354-000CN 1 6 Fan assembly RM1-2178-000CN 1 7 Inner front cover RC1-5988-000CN 1 8 Left rail assembly RM1-2227-000CN 1 9 Right rail assembly RM1-2228-000CN 1 10 Humidity sensor unit WP2-5187-000CN 1 11 Fan RK2-0623-000CN 1 12 GEAR 17T White gear next to the link arm for the MP tray ENWW RB2-8628-000CN 1 Internal components 723 Figure 8-10 Internal components (2 of 8) 724 Chapter 8 Parts and diagrams ENWW Table 8-11 Internal components (2 of 8) ENWW Ref Description Part number Qty 1 Scanner support RC1-4312-000CN 1 2 Scanner support spring RC1-4313-000CN 4 3 Switching arm RC1-5646-000CN 1 4 Switching arm RC1-5647-000CN 1 5 Switching arm guide RC1-5648-000CN 2 6 Switching arm guide RC1-5649-000CN 1 7 Switching arm link RC1-5650-000CN 1 8 Cable holder RC1-5771-000CN 1 9 Cable holder RC1-5773-000CN 1 10 Shield cover RC1-5776-000CN 1 11 Shield cover RC1-5778-000CN 1 12 Shield cover RC1-5779-000CN 1 13 Flat cable RK2-1171-000CN 1 14 Low–voltage power PCB assembly 110V RK2-0627-000CN 1 14 Low–voltage power PCB assembly 220V RK2-0628-000CN 1 15 Flat cable RK2-0802-000CN 1 16 Flat cable connection 23P RK2-0816-000CN 1 17 Laser/Scanner assembly RM1-1591-000CN 4 18 DC controller assembly RM1-2346-000CN 1 19 Left scanner retaining assembly RM1-1664-000CN 1 20 Right scanner retaining assembly RM1-1665-000CN 1 21 Rear plate assembly RM1-1679-000CN 1 22 Power supply switch assembly RM1-2099-000CN 1 23 Power cable assembly RM1-2353-000CN 1 Internal components 725 Figure 8-11 Internal components (3 of 8) 726 Chapter 8 Parts and diagrams ENWW Table 8-12 Internal components (3 of 8) ENWW Ref Description Part number Qty 1 Memory contact cable RM1-1653-000CN 1 2 Cable holder RC1-5772-000CN 1 3 Face down center guide RC1-5864-000CN 1 4 Fan duct RC1-5867-000CN 2 5 Feed unit connect cable assembly RM1-2355-000CN 1 6 Test print upper guide RC1-5728-000CN 1 7 Test print lower guide RC1-5759-000CN 1 8 Test print rod RC1-5760-000CN 1 9 Fan RK2-0621-000CN 2 10 Test print button RC1-4345-000CN 1 Internal components 727 Figure 8-12 Internal components (4 of 8) 728 Chapter 8 Parts and diagrams ENWW Table 8-13 Internal components (4 of 8) ENWW Ref Description Part number Qty 1 30T gear RC1-4309-000CN 4 2 29T gear RC1-4310-000CN 4 3 18T gear RC1-4324-000CN 1 4 Bushing RC1-4325-000CN 5 5 Cartridge guide assembly, right upper RM1-2142-000CN 1 6 Cartridge guide assembly, right lower RM1-2143-000CN 1 7 Left cap RC1-4386-000CN 1 8 Cartridge pressure left lever RC1-4387-000CN 4 9 Cartridge left guide RC1-5766-000CN 1 10 Tension spring RC1-4393-000CN 4 11 HV terminal block RC1-4394-000CN 4 12 Tension spring RC1-4395-000CN 4 13 Compression spring RC1-4396-000CN 4 14 Pressure plate RC1-4397-000CN 1 15 Connector guide assembly RM1-1675-000CN 1 16 Attraction contact assembly RM1-1676-000CN 1 17 HV terminal mount assembly RM1-2144-000CN 4 18 Right cap RC1-4352-000CN 1 19 Pressure plate RC1-4360-000CN 1 20 Tension spring RC1-4423-000CN 1 21 Switch WC4-5188-000CN 2 Internal components 729 Figure 8-13 Internal components (5 of 8) 730 Chapter 8 Parts and diagrams ENWW Table 8-14 Internal components (5 of 8) ENWW Ref Description Part number Qty 1 Paper feed assembly RM1-1756-000CN 1 2 Lower right cover RC1-4322-000CN 1 3 Lower left cover RC1-4323-000CN 1 4 Base plate edge cover RC1-5644-000CN 1 5 Cable guide RC1-5645-000CN 1 6 Inner cover RC1-5658-000CN 1 7 Door cable cover RC1-5677-000CN 1 8 Front door hinge shaft RC1-5692-000CN 1 9 Rear door hinge shaft RC1-5693-000CN 1 10 Cable guide RC1-5904-000CN 1 11 Right ETB lever assembly RM1-1662-000CN 1 12 Left ETB lever assembly RM1-1663-000CN 1 13 Size sensing assembly RM1-0041-020CN 1 14 Left reg. adjustment assembly RM1-1007-000CN 1 15 Kicker assembly RM1-1008-000CN 1 Internal components 731 Figure 8-14 Internal components (6 of 8) 732 Chapter 8 Parts and diagrams ENWW Table 8-15 Internal components (6 of 8) ENWW Ref Description Part number Qty 1 Fan RK2-0621-000CN 1 2 Lock lever RC1-5926-000CN 2 3 Lock plate RC1-5927-000CN 2 4 Torsion spring RC1-5953-000CN 2 5 MPU rail assembly RM1-2203-000CN 2 6 Microswitch RK2-0804-000CN 1 7 Door cable assembly RM1-2356-000CN 1 Internal components 733 Figure 8-15 Internal components (7 of 8) 734 Chapter 8 Parts and diagrams ENWW Table 8-16 Internal components (7 of 8) Ref Description Part number Qty 1 Fan holder RC1-4316-000CN 1 2 DC stepping motor RK2-0618-000CN 1 3 Fan RK2-0622-000CN 1 4 Drum motor assembly RM1-1659-000CN 4 5 Sub power supply assembly RM1-2119-000CN 1 7 Main drive assembly RM1-2137-000CN 1 8 Pickup cable assembly RM1-2361-000CN 1 9 Sensor lever RC1-6013-000CN 1 10 Paper pickup roller assembly RM1-0036-020CN 1 11 Paper feed roller assembly RM1-0037-020CN 1 12 Paper sensor cable assembly RM1-2350-000CN 1 13 Photo interrupter, TLP1243 WG8-5696-000CN 2 14 Fan driver PCB assembly RM1-2345-000CN 1 15 Fan RK2-0621-000CN 1 16 Drive sensor cable assembly RM1-2349-000CN 1 17 MFP power cable assembly RM1-2351-000CN 1 18 Power save cable assembly RM1-2352-000CN 1 19 Fan connecting cable assembly RM1-2357-000CN 1 20 Fan connecting cable assembly RM1-2358-000CN 1 MP/Tray 1 link arm - Left side: RC1-4441-000CN MP/Tray 1 link arm - Right side: RC1-4439-000CN Torsion spring - Provides tension for MP Tray link arms - One used per side: RC1-4440-000CN ENWW Internal components 735 Figure 8-16 Internal components (8 of 8) 736 Chapter 8 Parts and diagrams ENWW Table 8-17 Internal components (8 of 8) ENWW Ref Description Part number Qty 1 Front inner cover assembly RM1-2100-000CN 1 2 Rear inner cover assembly RM1-2101-000CN 1 3 Fuser door assembly RM1-2102-000CN 1 4 Front fuser door link assembly RM1-2103-000CN 1 5 Rear fuser door link assembly RM1-2104-000CN 1 6 Formatter power cable assembly RM1-1642-000CN 1 7 Fan connecting cable assembly RM1-2360-000CN 1 8 Memory PCB assembly RM1-1618-000CN 1 9 Main cable assembly RM1-1627-000CN 1 10 Fuser motor cable assembly RM1-1631-000CN 1 Internal components 737 Figure 8-17 Paper pickup drive assembly 738 Chapter 8 Parts and diagrams ENWW Table 8-18 Paper pickup drive assembly ENWW Ref Description Part number Qty 1 Paper pickup drive assembly RM1-2198-000CN 1 Internal components 739 Figure 8-18 Pickup motor assembly 740 Chapter 8 Parts and diagrams ENWW Table 8-19 Pickup motor assembly ENWW Ref Description Part number Qty 1 pickup motor assembly RM1-2189-000CN 1 Internal components 741 Figure 8-19 Disengaging drive assembly 742 Chapter 8 Parts and diagrams ENWW Table 8-20 Disengaging drive assembly ENWW Ref Description Part number Qty 1 Disengaging Drive Assembly RM1-1717-000CN 1 2 Photo Interrupter TLP1243 WG8-5696-000CN 1 3 Developing disengaging sensor cable RM1-1644-000CN 1 Internal components 743 Figure 8-20 Lifter drive assembly 744 Chapter 8 Parts and diagrams ENWW Table 8-21 Lifter drive assembly ENWW Ref Description Part number Qty 1 Lifter drive assembly RM1-1750-000CN 1 Internal components 745 Figure 8-21 Cassette 746 Chapter 8 Parts and diagrams ENWW Table 8-22 Cassette ENWW Ref Description Part number Qty 1 Cassette RM1-2219-000CN 1 Internal components 747 Figure 8-22 Multipurpose pickup assembly 748 Chapter 8 Parts and diagrams ENWW Table 8-23 Multipurpose pickup assembly ENWW Ref Description Part number Qty 1 Multipurpose pickup assembly RM1-2199-000CN 1 2 Retard guide RC1-5940-000CN 1 3 Retard guide pin RC1-5938-000CN 1 4 Retard guide pin RC1-5939-000CN 1 5 Compression spring RU5-2514-000CN 2 6 Base separation pad RB2-8386-000CN 1 7 Separation pad RF5-3750-020CN 1 8 pickup roller RL1-0019-000CN 1 9 Cst. Cover assembly, B RM1-2200-000CN 1 10 Paper feed roller assembly RM1-0037-020CN 1 Internal components 749 Figure 8-23 ETB assembly 750 Chapter 8 Parts and diagrams ENWW Table 8-24 ETB assembly ENWW Ref Description Part number Qty 1 ETB assembly RM1-3161-000CN 1 Internal components 751 Figure 8-24 Delivery assembly 752 Chapter 8 Parts and diagrams ENWW Table 8-25 Delivery assembly ENWW Ref Description Part number Qty 1 Delivery assembly 110-127V (new) RM1-1730-000CN 1 1 Delivery assembly 220-240V (new) RM1-1737-000CN 1 2 Delivery roller 110-127V RC1-4874-000CN 1 2 Delivery roller 220-240V RC1-4875-000CN 1 3 Fuser drive cable assembly RM1-1634-000CN 1 4 Fuser drive cable assembly RM1-1638-000CN 1 5 Full sensor flag RL1-0612-000CN 1 6 Compression spring RC1-4803-000CN 1 7 Photo interrupter, TLP1243 WG8-5696-000CN 3 Internal components 753 Figure 8-25 Fuser drive assembly 754 Chapter 8 Parts and diagrams ENWW Table 8-26 Fuser drive assembly ENWW Ref Description Part number Qty 1 Fuser drive assembly RM1-1729-000CN 1 2 DC motor RK2-0615-000CN 1 3 DC stepping motor RK2-0619-000CN 1 Internal components 755 Figure 8-26 Duplexing unit (1 of 2) 756 Chapter 8 Parts and diagrams ENWW Table 8-27 Duplexing unit (1 of 2) ENWW Ref Description Part number Qty 1 Duplexing unit RM1-2112-000CN 1 2 Solenoid cover RL1-0654-000CN 1 3 Fan RK2-0648-000CN 1 Internal components 757 Figure 8-27 Duplexing unit (2 of 2) 758 Chapter 8 Parts and diagrams ENWW Table 8-28 Duplexing unit (2 of 2) ENWW Ref Description Part number Qty 1 Duplex lock RC1-5020-000CN 2 Internal components 759 Figure 8-28 Duplex feed assembly 760 Chapter 8 Parts and diagrams ENWW Table 8-29 Duplex feed assembly ENWW Ref Description Part number Qty 1 Duplex feed assembly RM1-1785-000CN 1 Internal components 761 Figure 8-29 Fuser assembly 762 Chapter 8 Parts and diagrams ENWW Table 8-30 Fuser assembly ENWW Ref Description Part number Qty 1 Fuser assembly (110-127V) RM1-3131-000CN 1 1 Fuser assembly (220-240V) RM1-3146-000CN 1 Internal components 763 Figure 8-30 PCB assembly 764 Chapter 8 Parts and diagrams ENWW Table 8-31 PCB assembly ENWW Ref Description Part number Qty 1 DC controller PCB assembly RM1-2346-000CN 1 2 Sub power supply assembly RM1-2119-000CN 1 3 Fan driver PCB assembly RM1-2345-000CN 1 4 Memory PCB assembly RM1-1618-000CN 1 5 Toner sensor PCB assembly RM1-1609-000CN 1 6 High-voltage power PCB assembly RM1-1608-000CN 1 7 Low-voltage power PCB assembly 110-127V RK2-0627-000CN 1 7 Low-voltage power PCB assembly 220-240V RK2-0628-000CN 1 Internal components 765 ADF components Figure 8-31 ADF assembly 766 Chapter 8 Parts and diagrams ENWW Table 8-32 ADF assembly ENWW Ref Description Part number Qty 1 ADF assembly (without skins) PF2288-SVPNI 1 2 ADF rear cover PF2288P044NI 1 3 ADF to SCB cable PF2282K165NI 1 4 ADF input tray PF2282K042NI 1 5 ADF front cover assembly PF2288K001NI 1 6 ADF mylar replacement kit Q6496-67901 1 7 ADF white scan background PF2282P339NI 1 8 ADF mylar holder assembly PF2282K043NI 1 9 ADF window background PF2282P025NI 1 10 ADF spring for window background PF2282P343NI 2 11 ADF left cover PF2288P058NI 1 12 ADF springs for left cover PF2282P352NI 2 13 ADF jam-access cover PF2282P041NI 1 14 ADF mud flap assembly PF2282K166NI 1 ADF components 767 Figure 8-32 ADF internal components (1 of 3) 768 Chapter 8 Parts and diagrams ENWW Table 8-33 ADF internal components (1 of 3) ENWW Ref Description Part number Qty 1 ADF output bin paper stop PF2282P061NI 1 2 ADF screw, M3X8 IR4041P021NI 7 3 ADF output bin base cover PF2282P060NI 1 ADF components 769 Figure 8-33 ADF internal components (2 of 3) 770 Chapter 8 Parts and diagrams ENWW Table 8-34 ADF internal components (2 of 3) ENWW Ref Description Part number Qty 1 ADF left hinge assembly PF2288K041NI 1 2 ADF right hinge assembly PF2282K008NI 1 ADF components 771 Figure 8-34 ADF internal components (3 of 3) 772 Chapter 8 Parts and diagrams ENWW Table 8-35 ADF internal components (3 of 3) ENWW Ref Description Part number Qty 1 ADF jam access latch PF2282K164NI 1 2 ADF duplex path mylar PF2282P353NI 1 3 ADF pickup roller assembly PF2282K039NI 1 4 ADF pickup roller holder assembly PF2282K040NI 1 ADF components 773 Figure 8-35 ADF input tray 774 Chapter 8 Parts and diagrams ENWW Table 8-36 ADF input tray ENWW Ref Description Part number Qty 1 ADF input tray assembly PF2282K042NI 1 2 ADF button screw M3x8 IR4041P021NI 2 ADF components 775 Figure 8-36 ADF separation pad 776 Chapter 8 Parts and diagrams ENWW Table 8-37 ADF separation pad ENWW Ref Description Part number Qty 1 ADF separation pad assembly PF2282K035NI 1 ADF components 777 Figure 8-37 ADF separation pad case 778 Chapter 8 Parts and diagrams ENWW Table 8-38 ADF separation pad case ENWW Ref Description Part number Qty 1 ADF upper paper path assembly PF2282K034NI 1 2 ADF separation pad assembly PF2282K035NI 1 ADF components 779 Figure 8-38 ADF pickup-roller assembly 780 Chapter 8 Parts and diagrams ENWW Table 8-39 ADF pickup-roller assembly ENWW Ref Description Part number Qty 1 ADF pickup roller assembly PF2282K039NI 1 ADF components 781 Figure 8-39 ADF pickup-roller cover 782 Chapter 8 Parts and diagrams ENWW Table 8-40 ADF pickup-roller cover ENWW Ref Description Part number Qty 1 ADF pickup roller cover assembly PF2282K040NI 1 ADF components 783 Figure 8-40 ADF mylar holder assembly 784 Chapter 8 Parts and diagrams ENWW Table 8-41 ADF mylar holder assembly ENWW Ref Description Part number Qty 1 ADF mylar holder assembly PF2282K043NI 1 ADF components 785 Figure 8-41 ADF mylar replacement kit 786 Chapter 8 Parts and diagrams ENWW Table 8-42 ADF mylar replacement kit ENWW Ref Description Part number Qty 1 ADF mylar replacement kit Q6496-67901 1 ADF components 787 Scanner components Figure 8-42 Scanner glass and cover 788 Chapter 8 Parts and diagrams ENWW Table 8-43 Scanner glass and cover ENWW Ref Description Part number Qty 1 Scanner glass and cover IR4054K111NI 1 2 Scanner screw M3x8 IR4041P021NI 9 Scanner components 789 Figure 8-43 Scanner base components 790 Chapter 8 Parts and diagrams ENWW Table 8-44 Scanner base components ENWW Ref Description Part number Qty 1 Scanner controller PCB IR4041K512NI 1 2 Scanner fan filter cover IR4054P217NI 1 3 Scanner fan filter IR4041P007NI 1 Scanner components 791 Figure 8-44 Scanner flatbed unit assembly 792 Chapter 8 Parts and diagrams ENWW Table 8-45 Scanner flatbed unit assembly ENWW Ref Description Part number Qty 1 Scanner flatbed unit assembly IR4054-SVPNI 1 2 Scanner screw flatbed 040100FNBBNI ? 3 Scanner rear cover IR4054P216NI 1 Scanner components 793 Figure 8-45 Scanner covers 794 Chapter 8 Parts and diagrams ENWW Table 8-46 Scanner covers ENWW Ref Description Part number Qty 1 Scanner left cover IR4054P226NI 1 2 Scanner cartridge lock cover IR4041P214NI 1 3 Scanner top cover flatbed flange IR4054P215NI 1 4 Scanner right cover assembly IR4054K100NI 1 Scanner components 795 Figure 8-46 Scanner carriage lock assembly 796 Chapter 8 Parts and diagrams ENWW Table 8-47 Scanner carriage lock assembly ENWW Ref Description Part number Qty 1 Scanner cartridge lock assembly IR4041K102NI 1 Scanner components 797 Figure 8-47 Scanner-open sensor assembly 798 Chapter 8 Parts and diagrams ENWW Table 8-48 Scanner-open sensor assembly ENWW Ref Description Part number Qty 1 Scanner open sensor holder assembly IR4041K105NI 1 2 Scanner open sensor E314000619NI 2 Scanner components 799 Figure 8-48 Scanner motor fan 800 Chapter 8 Parts and diagrams ENWW Table 8-49 Scanner motor fan ENWW Ref Description Part number Qty 1 Scanner motor fan IR4041P521NI 1 Scanner components 801 Figure 8-49 Scanner motor 802 Chapter 8 Parts and diagrams ENWW Table 8-50 Scanner motor ENWW Ref Description Part number Qty 1 Scanner motor IR4041K520NI 1 2 Scanner motor belt INS-BLT00290NI 1 3 Scanner lamp inverter IR4041P522NI 1 Scanner components 803 Figure 8-50 Scanner belt and pulley assembly 804 Chapter 8 Parts and diagrams ENWW Table 8-51 Scanner belt and pulley assembly ENWW Ref Description Part number Qty 1 Scanner belt and pulley assembly IR4041K107NI 1 Scanner components 805 Figure 8-51 Scanner slide rail 806 Chapter 8 Parts and diagrams ENWW Table 8-52 Scanner slide rail ENWW Ref Description Part number Qty 1 Scanner slide rail and screw 030040FNITNI 1 Scanner components 807 Figure 8-52 Scanner optical assembly 808 Chapter 8 Parts and diagrams ENWW Table 8-53 Scanner optical assembly ENWW Ref Description Part number Qty 1 Scanner optical assembly IR4041K121NI 1 2 Scanner lamp IR4041K151NI 1 Scanner components 809 2 X 500-sheet feeder components Figure 8-53 2 X 500-sheet paper feeder assembly locations 810 Item Assembly name Details Part number 1 Lifter-drive assembly See Figure 8-57 2 X 500-paper feeder lifter drive assembly on page 818. RM1–1750–000CN 2 Cassette See Figure 8-60 2 X 500-sheet paper feeder on page 824. RM1–2219–000CN 3 Upper paper pickup assembly See Figure 8-61 Upper paper pickup assembly on page 826. RM1–2232–000CN 4 Upper paper pickup drive assembly See Figure 8-58 Upper paper pickup drive assembly on page 820. RM1–2229–000CN Chapter 8 Parts and diagrams ENWW ENWW Item Assembly name Details Part number 5 Lower paper pickup assembly See Figure 8-62 Lower paper pickup assembly on page 828. RM1–2240–000CN 6 Lower paper pickup drive assembly See Figure 8-59 Lower paper pickup drive assembly on page 822. RM1–2238–000CN 7 2 X 500-sheet paper feeder assembly (complete assembly) See Figure 8-53 2 X 500-sheet paper feeder assembly locations on page 810. R96–5062–000CN 2 X 500-sheet feeder components 811 Figure 8-54 2 X 500-sheet feeder external components 812 Chapter 8 Parts and diagrams ENWW Table 8-54 2 X 500-sheet feeder external components ENWW Ref Description Part number Qty 1 Right front cover RC1-6047-000CN 1 2 Rear cover RC1-6048-000CN 1 3 Right cover RC1-6044-000CN 1 4 Right lower cover assembly RM1-2241-000CN 1 5 Left front cover RC1-6046-000CN 1 6 Left cover RC1-6042-000CN 1 7 Left lower cover RC1-6043-000CN 1 8 Left caster cover RC1-6067-000CN 1 9 Right caster cover RC1-6068-000CN 1 10 Right lower cover RC1-6045-000CN 1 2 X 500-sheet feeder components 813 Figure 8-55 2 X 500-sheet paper feeder internal components (1 of 2) 814 Chapter 8 Parts and diagrams ENWW Table 8-55 2 X 500-sheet paper feeder internal components (1 of 2) ENWW Ref Description Part number Qty 1 Right switch assembly RM1-2226-000CN 1 2 Cable interface RM1-2373-000CN 1 2 X 500-sheet feeder components 815 Figure 8-56 2 X 500-sheet paper feeder internal components (2 of 2) 816 Chapter 8 Parts and diagrams ENWW Table 8-56 2 X 500-sheet paper feeder internal components (2 of 2) ENWW Ref Description Part number Qty 1 Spring tension RC1-0198-000CN 2 2 Motor assembly RM1-2231-000CN 1 3 Size sensing assembly RM1-0041-000CN 2 4 Left reg. adjustment assembly RM1-1007-000CN 2 5 Kicker assembly RM1-1008-000CN 2 6 Paper feeder driver PCB assembly RM1-2365-000CN 1 7 Cassette size cable RM1-2366-000CN 2 8 Motor cable RM1-2369-000CN 2 9 Solenoid cable RM1-2368-000CN 1 10 Solenoid cable RM1-2371-000CN 1 2 X 500-sheet feeder components 817 Figure 8-57 2 X 500-paper feeder lifter drive assembly 818 Chapter 8 Parts and diagrams ENWW Table 8-57 500-sheet feeder lifter drive assembly ENWW Ref Description Part number Qty 1 Lifter-drive assembly RM1-1750-000CN 2 2 X 500-sheet feeder components 819 Figure 8-58 Upper paper pickup drive assembly 820 Chapter 8 Parts and diagrams ENWW Table 8-58 Upper paper pickup drive assembly ENWW Ref Description Part number Qty 1 Upper paper pickup drive assembly RM1-2229-000CN 1 2 Solenoid RK2-0624-000CN 1 2 X 500-sheet feeder components 821 Figure 8-59 Lower paper pickup drive assembly 822 Chapter 8 Parts and diagrams ENWW Table 8-59 Lower paper pickup drive assembly ENWW Ref Description Part number Qty 1 Lower pickup drive assembly RM1-2238-000CN 1 2 Solenoid RK2-0624-000CN 1 2 X 500-sheet feeder components 823 Figure 8-60 2 X 500-sheet paper feeder 824 Chapter 8 Parts and diagrams ENWW Table 8-60 2 X 500-sheet paper feeder cassette ENWW Ref Description Part number Qty 1 2 X 500-sheet paper feeder cassette case unit RM1-2219-000CN 1 2 X 500-sheet feeder components 825 Figure 8-61 Upper paper pickup assembly 826 Chapter 8 Parts and diagrams ENWW Table 8-61 Upper paper pickup assembly ENWW Ref Description Part number Qty 1 Upper paper pickup assembly RM1-2232-000CN 1 2 Jam sensor flag RC1-6012-000CN 1 3 Door switch cable RM1-2370-000CN 1 4 Paper feed sensor cable RM1-2372-000CN 1 5 Paper sensor unit RM1-2249-000CN 1 6 Paper feed roller assembly RM1-0037-020CN 1 7 Photo interrupter, TLP1243 WG8-5696-000CN 1 2 X 500-sheet feeder components 827 Figure 8-62 Lower paper pickup assembly 828 Chapter 8 Parts and diagrams ENWW Table 8-62 Lower paper pickup assembly ENWW Ref Description Part number Qty 1 Lower paper pickup assembly RM1-2240-000CN 1 2 Paper sensor unit RM1-2249-000CN 1 3 Paper pickup roller assembly RM1-0036-020CN 1 4 Paper feed roller assembly RM1-0037-020CN 1 2 X 500-sheet feeder components 829 Optional devices Stapler/stacker Figure 8-63 Stapler/stacker accessory 830 Chapter 8 Parts and diagrams ENWW Table 8-63 Stapler/stacker accessory ENWW Ref Description Part number Qty 1 Stapler/stacker accessory Q5691-60501 1 2 Staple cartridge C8085-60541 1 3 Stapler/stacker jam access door RC1-2597-000CN 1 Optional devices 831 3-bin mailbox Figure 8-64 3-bin mailbox accessory 832 Chapter 8 Parts and diagrams ENWW Table 8-64 3-bin mailbox accessory ENWW Ref Description Part number Qty 1 3-bin mailbox accessory Q5692-60503 1 2 3-bin mailbox jam access door RM1-0981-000CN 1 Optional devices 833 Intermediate paper transfer unit (IPTU) Figure 8-65 External covers and panels 834 Chapter 8 Parts and diagrams ENWW Table 8-65 External covers and panels ENWW Ref Description Part number Qty 1 Lower cover RL1-0891-000CN 1 2 Top cover assembly RM1-2295-000CN 1 3 Intermediate feed assembly RM1-2279-000CN 1 Optional devices 835 Figure 8-66 Internal components (1 of 2) 836 Chapter 8 Parts and diagrams ENWW Table 8-66 Internal components (1 of 2) ENWW Ref Description Part number Qty 1 Front door RC1-6158-000CN 1 2 Door switch RK2-0807-000CN 1 3 Front cover RL1-0892-000CN 1 4 Front rail assembly RM1-2291-000CN 1 5 Jam clearing lever assembly RM1-2294-000CN 1 6 Photo interrupter WG8-5696-000CN 2 7 Paper sensor cable assembly RM1-2383-000CN 2 Optional devices 837 Figure 8-67 Internal components (2 of 2) 838 Chapter 8 Parts and diagrams ENWW Table 8-67 Internal components (2 of 2) ENWW Ref Description Part number Qty 1 Rear cover RC1-6154-000CN 1 2 Drawer connector assembly RM1-2288-000CN 1 3 Timing belt XF2-1108-440CN 1 4 Rear rail assembly RM1-2290-000CN 1 5 Connector cover assembly RM1-2293-000CN 1 6 Drawer connector cable assembly RM1-2384-000CN 1 7 DC stepping motor RK2-0812-000CN 2 8 Motor cable assembly RM1-2381-000CN 1 9 IPTU driver PCB assembly RM1-2380-000CN 1 Optional devices 839 Alphabetical parts list Table 8-68 Alphabetical parts list 840 Description Part number Table and page 18T gear RC1-4324-000CN Internal components (4 of 8) on page 729 29T gear RC1-4310-000CN Internal components (4 of 8) on page 729 2 X 500-sheet paper feeder cassette case unit RM1-2219-000CN 2 X 500-sheet paper feeder cassette on page 825 3-bin mailbox accessory Q5692-60503 3-bin mailbox accessory on page 833 3-bin mailbox jam access door RM1-0981-000CN 3-bin mailbox accessory on page 833 30T gear RC1-4309-000CN Internal components (4 of 8) on page 729 ADF assembly (without skins) PF2288-SVPNI ADF assembly on page 767 ADF button screw M3x8 IR4041P021NI ADF input tray on page 775 ADF duplex path mylar PF2282P353NI ADF internal components (3 of 3) on page 773 ADF front cover assembly PF2288K001NI ADF assembly on page 767 ADF input tray PF2282K042NI ADF assembly on page 767 ADF input tray assembly PF2282K042NI ADF input tray on page 775 ADF jam access latch PF2282K164NI ADF internal components (3 of 3) on page 773 ADF jam-access cover PF2282P041NI ADF assembly on page 767 ADF left cover PF2288P058NI ADF assembly on page 767 ADF left hinge assembly PF2288K041NI ADF internal components (2 of 3) on page 771 ADF mud flap assembly PF2282K166NI ADF assembly on page 767 ADF mylar holder assembly PF2282K043NI ADF assembly on page 767 ADF mylar holder assembly PF2282K043NI ADF mylar holder assembly on page 785 ADF mylar replacement kit Q6496-67901 ADF assembly on page 767 ADF mylar replacement kit Q6496-67901 ADF mylar replacement kit on page 787 ADF output bin base cover PF2282P060NI ADF internal components (1 of 3) on page 769 ADF output bin paper stop PF2282P061NI ADF internal components (1 of 3) on page 769 ADF pickup roller assembly PF2282K039NI ADF internal components (3 of 3) on page 773 Chapter 8 Parts and diagrams ENWW Table 8-68 Alphabetical parts list (continued) ENWW Description Part number Table and page ADF pickup roller assembly PF2282K039NI ADF pickup-roller assembly on page 781 ADF pickup roller cover assembly PF2282K040NI ADF pickup-roller cover on page 783 ADF pickup roller holder assembly PF2282K040NI ADF internal components (3 of 3) on page 773 ADF rear cover PF2288P044NI ADF assembly on page 767 ADF right hinge assembly PF2282K008NI ADF internal components (2 of 3) on page 771 ADF screw, M3X8 IR4041P021NI ADF internal components (1 of 3) on page 769 ADF separation pad assembly PF2282K035NI ADF separation pad on page 777 ADF separation pad assembly PF2282K035NI ADF separation pad case on page 779 ADF spring for window background PF2282P343NI ADF assembly on page 767 ADF springs for left cover PF2282P352NI ADF assembly on page 767 ADF to SCB cable PF2282K165NI ADF assembly on page 767 ADF upper paper path assembly PF2282K034NI ADF separation pad case on page 779 ADF white scan background PF2282P339NI ADF assembly on page 767 ADF window background PF2282P025NI ADF assembly on page 767 Attraction contact assembly RM1-1676-000CN Internal components (4 of 8) on page 729 Base plate edge cover RC1-5644-000CN Internal components (5 of 8) on page 731 Base separation pad RB2-8386-000CN Multipurpose pickup assembly on page 749 Bushing RC1-4325-000CN Internal components (4 of 8) on page 729 Cable guide RC1-5645-000CN Internal components (5 of 8) on page 731 Cable guide RC1-5904-000CN Internal components (5 of 8) on page 731 Cable holder RC1-5771-000CN Internal components (2 of 8) on page 725 Cable holder RC1-5773-000CN Internal components (2 of 8) on page 725 Cable holder RC1-5772-000CN Internal components (3 of 8) on page 727 Cable interface RM1-2373-000CN 2 X 500-sheet paper feeder internal components (1 of 2) on page 815 Alphabetical parts list 841 Table 8-68 Alphabetical parts list (continued) 842 Description Part number Table and page Cartridge guide assembly, right lower RM1-2143-000CN Internal components (4 of 8) on page 729 Cartridge guide assembly, right upper RM1-2142-000CN Internal components (4 of 8) on page 729 Cartridge left guide RC1-5766-000CN Internal components (4 of 8) on page 729 Cartridge pressure left lever RC1-4387-000CN Internal components (4 of 8) on page 729 Cassette RM1-2219-000CN Cassette on page 747 Cassette size cable RM1-2366-000CN 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 Compression spring RC1-4396-000CN Internal components (4 of 8) on page 729 Compression spring RU5-2514-000CN Multipurpose pickup assembly on page 749 Compression spring RC1-4803-000CN Delivery assembly on page 753 Connector cover assembly RM1-2293-000CN Internal components (2 of 2) on page 839 Connector guide assembly RM1-1675-000CN Internal components (4 of 8) on page 729 Control panel cable assembly RM1-2354-000CN Internal components (1 of 8) on page 723 Cover arm RC1-4846-000CN Right lower cover assembly on page 713 Cover arm RC1-4864-000CN Right lower cover assembly on page 713 Cst. Cover assembly, B RM1-2200-000CN Multipurpose pickup assembly on page 749 DC controller assembly RM1-2346-000CN Internal components (2 of 8) on page 725 DC controller PCB assembly RM1-2346-000CN PCB assembly on page 765 DC motor RK2-0615-000CN Fuser drive assembly on page 755 DC stepping motor RK2-0618-000CN Internal components (7 of 8) on page 735 DC stepping motor RK2-0619-000CN Fuser drive assembly on page 755 DC stepping motor RK2-0812-000CN Internal components (2 of 2) on page 839 Delivery assembly 110-127V (new) RM1-1730-000CN Delivery assembly on page 753 Delivery assembly 220-240V (new) RM1-1737-000CN Delivery assembly on page 753 Delivery roller 110-127V RC1-4874-000CN Delivery assembly on page 753 Chapter 8 Parts and diagrams ENWW Table 8-68 Alphabetical parts list (continued) ENWW Description Part number Table and page Delivery roller 220-240V RC1-4875-000CN Delivery assembly on page 753 Developing disengaging sensor cable RM1-1644-000CN Disengaging drive assembly on page 743 Disengaging Drive Assembly RM1-1717-000CN Disengaging drive assembly on page 743 Door cable assembly RM1-2356-000CN Internal components (6 of 8) on page 733 Door cable cover RC1-5677-000CN Internal components (5 of 8) on page 731 Door switch RK2-0807-000CN Internal components (1 of 2) on page 837 Door switch cable RM1-2370-000CN Upper paper pickup assembly on page 827 Drawer connector assembly RM1-2288-000CN Internal components (2 of 2) on page 839 Drawer connector cable assembly RM1-2384-000CN Internal components (2 of 2) on page 839 Drive sensor cable assembly RM1-2349-000CN Internal components (7 of 8) on page 735 Drum motor assembly RM1-1659-000CN Internal components (7 of 8) on page 735 Duplex feed assembly RM1-1785-000CN Duplex feed assembly on page 761 Duplex lock RC1-5020-000CN Duplexing unit (2 of 2) on page 759 Duplexing unit RM1-2112-000CN Duplexing unit (1 of 2) on page 757 ETB assembly RM1-3161-000CN ETB assembly on page 751 Face down center guide RC1-5864-000CN Internal components (3 of 8) on page 727 Face-down front guide RC1-5865-000CN External covers and panels on page 711 Face-down rear guide RC1-5866-000CN External covers and panels on page 711 Face-down tray assembly RM1-2180-000CN Face-down tray assembly on page 721 Fan RK2-0622-000CN Right lower cover assembly on page 713 Fan RK2-0623-000CN Internal components (1 of 8) on page 723 Fan RK2-0621-000CN Internal components (3 of 8) on page 727 Fan RK2-0621-000CN Internal components (6 of 8) on page 733 Alphabetical parts list 843 Table 8-68 Alphabetical parts list (continued) 844 Description Part number Table and page Fan RK2-0622-000CN Internal components (7 of 8) on page 735 Fan RK2-0621-000CN Internal components (7 of 8) on page 735 Fan RK2-0648-000CN Duplexing unit (1 of 2) on page 757 Fan assembly RM1-2178-000CN Internal components (1 of 8) on page 723 Fan connecting cable assembly RM1-2357-000CN Internal components (7 of 8) on page 735 Fan connecting cable assembly RM1-2358-000CN Internal components (7 of 8) on page 735 Fan connecting cable assembly RM1-2360-000CN Internal components (8 of 8) on page 737 Fan driver PCB assembly RM1-2345-000CN Internal components (7 of 8) on page 735 Fan driver PCB assembly RM1-2345-000CN PCB assembly on page 765 Fan duct RC1-5711-000CN Internal components (1 of 8) on page 723 Fan duct RC1-5867-000CN Internal components (3 of 8) on page 727 Fan holder RC1-4314-000CN Internal components (1 of 8) on page 723 Fan holder RC1-4316-000CN Internal components (7 of 8) on page 735 Feed unit connect cable assembly RM1-2355-000CN Internal components (3 of 8) on page 727 Flat cable RK2-1171-000CN Internal components (2 of 8) on page 725 Flat cable RK2-0802-000CN Internal components (2 of 8) on page 725 Flat cable connection 23P RK2-0816-000CN Internal components (2 of 8) on page 725 Formatter power cable assembly RM1-1642-000CN Internal components (8 of 8) on page 737 Front cover RC1-5694-000CN External covers and panels on page 711 Front cover RL1-0892-000CN Internal components (1 of 2) on page 837 Front cover plate RC1-5695-000CN External covers and panels on page 711 Front cover plate RC1-5696-000CN External covers and panels on page 711 Chapter 8 Parts and diagrams ENWW Table 8-68 Alphabetical parts list (continued) ENWW Description Part number Table and page Front door RC1-6158-000CN Internal components (1 of 2) on page 837 Front door hinge shaft RC1-5692-000CN Internal components (5 of 8) on page 731 Front fuser door link assembly RM1-2103-000CN Internal components (8 of 8) on page 737 Front inner cover assembly RM1-2100-000CN Internal components (8 of 8) on page 737 Front rail assembly RM1-2291-000CN Internal components (1 of 2) on page 837 Full sensor flag RL1-0612-000CN Delivery assembly on page 753 Fuser assembly (110-127V) RM1-3131-000CN Fuser assembly on page 763 Fuser assembly (220-240V) RM1-3146-000CN Fuser assembly on page 763 Fuser door assembly RM1-2102-000CN Internal components (8 of 8) on page 737 Fuser drive assembly RM1-1729-000CN Fuser drive assembly on page 755 Fuser drive cable assembly RM1-1634-000CN Delivery assembly on page 753 Fuser drive cable assembly RM1-1638-000CN Delivery assembly on page 753 Fuser motor cable assembly RM1-1631-000CN Internal components (8 of 8) on page 737 High-voltage power PCB assembly RM1-1608-000CN PCB assembly on page 765 High-voltage power supply PCB RM1-1608-000CN Internal components (1 of 8) on page 723 Humidity sensor unit WP2-5187-000CN Internal components (1 of 8) on page 723 HV terminal block RC1-4394-000CN Internal components (4 of 8) on page 729 HV terminal mount assembly RM1-2144-000CN Internal components (4 of 8) on page 729 Inner cover RC1-5658-000CN Internal components (5 of 8) on page 731 Inner front cover RC1-5988-000CN Internal components (1 of 8) on page 723 Inner rear cover RC1-5873-000CN External covers and panels on page 711 Inner top cover RC1-5877-000CN External covers and panels on page 711 Inner top, rear cover RC1-5878-000CN External covers and panels on page 711 Intermediate feed assembly RM1-2279-000CN External covers and panels on page 835 Alphabetical parts list 845 Table 8-68 Alphabetical parts list (continued) 846 Description Part number Table and page IPTU driver PCB assembly RM1-2380-000CN Internal components (2 of 2) on page 839 Jam clearing lever assembly RM1-2294-000CN Internal components (1 of 2) on page 837 Jam sensor flag RC1-6012-000CN Upper paper pickup assembly on page 827 Kicker assembly RM1-1008-000CN Internal components (5 of 8) on page 731 Kicker assembly RM1-1008-000CN 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 Laser/Scanner assembly RM1-1591-000CN Internal components (2 of 8) on page 725 Left cap RC1-4386-000CN Internal components (4 of 8) on page 729 Left caster cover RC1-6067-000CN 2 X 500-sheet feeder external components on page 813 Left cover RC1-6042-000CN 2 X 500-sheet feeder external components on page 813 Left cover assembly RM1-2115-000CN Left cover assembly on page 719 Left ETB lever assembly RM1-1663-000CN Internal components (5 of 8) on page 731 Left front cover RC1-6046-000CN 2 X 500-sheet feeder external components on page 813 Left lower cover RC1-6043-000CN 2 X 500-sheet feeder external components on page 813 Left rail assembly RM1-2227-000CN Internal components (1 of 8) on page 723 Left reg. adjustment assembly RM1-1007-000CN Internal components (5 of 8) on page 731 Left reg. adjustment assembly RM1-1007-000CN 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 Left scanner retaining assembly RM1-1664-000CN Internal components (2 of 8) on page 725 Lifter drive assembly RM1-1750-000CN Lifter drive assembly on page 745 Lifter-drive assembly RM1-1750-000CN 500-sheet feeder lifter drive assembly on page 819 Lock lever RC1-5926-000CN Internal components (6 of 8) on page 733 Lock plate RC1-5927-000CN Internal components (6 of 8) on page 733 Chapter 8 Parts and diagrams ENWW Table 8-68 Alphabetical parts list (continued) ENWW Description Part number Table and page Low-voltage power PCB assembly 110-127V RK2-0627-000CN PCB assembly on page 765 Low-voltage power PCB assembly 220-240V RK2-0628-000CN PCB assembly on page 765 Lower cover RL1-0891-000CN External covers and panels on page 835 Lower left cover RC1-4323-000CN Internal components (5 of 8) on page 731 Lower paper pickup assembly RM1-2240-000CN Lower paper pickup assembly on page 829 Lower pickup drive assembly RM1-2238-000CN Lower paper pickup drive assembly on page 823 Lower right cover RC1-4322-000CN Internal components (5 of 8) on page 731 Low–voltage power PCB assembly 110V RK2-0627-000CN Internal components (2 of 8) on page 725 Low–voltage power PCB assembly 220V RK2-0628-000CN Internal components (2 of 8) on page 725 Main cable assembly RM1-1627-000CN Internal components (8 of 8) on page 737 Main drive assembly RM1-2137-000CN Internal components (7 of 8) on page 735 Memory contact cable RM1-1653-000CN Internal components (3 of 8) on page 727 Memory PCB assembly RM1-1618-000CN Internal components (8 of 8) on page 737 Memory PCB assembly RM1-1618-000CN PCB assembly on page 765 MFP power cable assembly RM1-2351-000CN Internal components (7 of 8) on page 735 Microswitch RK2-0804-000CN Internal components (6 of 8) on page 733 Motor assembly RM1-2231-000CN 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 Motor cable RM1-2369-000CN 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 Motor cable assembly RM1-2381-000CN Internal components (2 of 2) on page 839 MPU rail assembly RM1-2203-000CN Internal components (6 of 8) on page 733 Multipurpose pickup assembly RM1-2199-000CN Multipurpose pickup assembly on page 749 Multipurpose tray assembly RM1-2109-000CN Multipurpose tray assembly on page 715 Alphabetical parts list 847 Table 8-68 Alphabetical parts list (continued) 848 Description Part number Table and page Operation panel holder assembly RM1-2117-000CN External covers and panels on page 711 Paper delivery cover assembly RM1-2179-000CN External covers and panels on page 711 Paper delivery upper cover RC1-5880-000CN External covers and panels on page 711 Paper feed assembly RM1-1756-000CN Internal components (5 of 8) on page 731 Paper feed roller assembly RM1-0037-020CN Internal components (7 of 8) on page 735 Paper feed roller assembly RM1-0037-020CN Multipurpose pickup assembly on page 749 Paper feed roller assembly RM1-0037-020CN Upper paper pickup assembly on page 827 Paper feed roller assembly RM1-0037-020CN Lower paper pickup assembly on page 829 Paper feed sensor cable RM1-2372-000CN Upper paper pickup assembly on page 827 Paper feeder driver PCB assembly RM1-2365-000CN 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 Paper pickup drive assembly RM1-2198-000CN Paper pickup drive assembly on page 739 Paper pickup roller assembly RM1-0036-020CN Internal components (7 of 8) on page 735 Paper pickup roller assembly RM1-0036-020CN Lower paper pickup assembly on page 829 Paper sensor cable assembly RM1-2350-000CN Internal components (7 of 8) on page 735 Paper sensor cable assembly RM1-2383-000CN Internal components (1 of 2) on page 837 Paper sensor unit RM1-2249-000CN Upper paper pickup assembly on page 827 Paper sensor unit RM1-2249-000CN Lower paper pickup assembly on page 829 Photo interrupter WG8-5696-000CN Internal components (1 of 2) on page 837 Photo Interrupter TLP1243 WG8-5696-000CN Disengaging drive assembly on page 743 Photo interrupter, TLP1243 WG8-5696-000CN Internal components (7 of 8) on page 735 Photo interrupter, TLP1243 WG8-5696-000CN Delivery assembly on page 753 Photo interrupter, TLP1243 WG8-5696-000CN Upper paper pickup assembly on page 827 Chapter 8 Parts and diagrams ENWW Table 8-68 Alphabetical parts list (continued) ENWW Description Part number Table and page Pickup cable assembly RM1-2361-000CN Internal components (7 of 8) on page 735 pickup motor assembly RM1-2189-000CN Pickup motor assembly on page 741 pickup roller RL1-0019-000CN Multipurpose pickup assembly on page 749 Power cable assembly RM1-2353-000CN Internal components (2 of 8) on page 725 Power save cable assembly RM1-2352-000CN Internal components (7 of 8) on page 735 Power supply switch assembly RM1-2099-000CN Internal components (2 of 8) on page 725 Pressure plate RC1-4397-000CN Internal components (4 of 8) on page 729 Pressure plate RC1-4360-000CN Internal components (4 of 8) on page 729 Rear cover RC1-6048-000CN 2 X 500-sheet feeder external components on page 813 Rear cover RC1-6154-000CN Internal components (2 of 2) on page 839 Rear cover assembly RM1-2118-000CN External covers and panels on page 711 Rear door hinge shaft RC1-5693-000CN Internal components (5 of 8) on page 731 Rear fuser door link assembly RM1-2104-000CN Internal components (8 of 8) on page 737 Rear inner cover assembly RM1-2101-000CN Internal components (8 of 8) on page 737 Rear plate assembly RM1-1679-000CN Internal components (2 of 8) on page 725 Rear rail assembly RM1-2290-000CN Internal components (2 of 2) on page 839 Retard guide RC1-5940-000CN Multipurpose pickup assembly on page 749 Retard guide pin RC1-5938-000CN Multipurpose pickup assembly on page 749 Retard guide pin RC1-5939-000CN Multipurpose pickup assembly on page 749 Right cap RC1-4352-000CN Internal components (4 of 8) on page 729 Right caster cover RC1-6068-000CN 2 X 500-sheet feeder external components on page 813 Right cover RC1-6044-000CN 2 X 500-sheet feeder external components on page 813 Alphabetical parts list 849 Table 8-68 Alphabetical parts list (continued) 850 Description Part number Table and page Right ETB lever assembly RM1-1662-000CN Internal components (5 of 8) on page 731 Right front cover RC1-6047-000CN 2 X 500-sheet feeder external components on page 813 Right lower cover RC1-6045-000CN 2 X 500-sheet feeder external components on page 813 Right lower cover assembly RM1-2105-000CN Right lower cover assembly on page 713 Right lower cover assembly RM1-2241-000CN 2 X 500-sheet feeder external components on page 813 Right rail assembly RM1-2228-000CN Internal components (1 of 8) on page 723 Right scanner retaining assembly RM1-1665-000CN Internal components (2 of 8) on page 725 Right switch assembly RM1-2226-000CN 2 X 500-sheet paper feeder internal components (1 of 2) on page 815 Right upper door assembly RM1-2111-000CN Right upper door assembly on page 717 Scanner belt and pulley assembly IR4041K107NI Scanner belt and pulley assembly on page 805 Scanner cartridge lock assembly IR4041K102NI Scanner carriage lock assembly on page 797 Scanner cartridge lock cover IR4041P214NI Scanner covers on page 795 Scanner controller PCB IR4041K512NI Scanner base components on page 791 Scanner fan filter IR4041P007NI Scanner base components on page 791 Scanner fan filter cover IR4054P217NI Scanner base components on page 791 Scanner flatbed unit assembly IR4054-SVPNI Scanner flatbed unit assembly on page 793 Scanner glass and cover IR4054K111NI Scanner glass and cover on page 789 Scanner lamp IR4041K151NI Scanner optical assembly on page 809 Scanner lamp inverter IR4041P522NI Scanner motor on page 803 Scanner left cover IR4054P226NI Scanner covers on page 795 Scanner motor IR4041K520NI Scanner motor on page 803 Scanner motor belt INS-BLT00290NI Scanner motor on page 803 Scanner motor fan IR4041P521NI Scanner motor fan on page 801 Chapter 8 Parts and diagrams ENWW Table 8-68 Alphabetical parts list (continued) ENWW Description Part number Table and page Scanner open sensor E314000619NI Scanner-open sensor assembly on page 799 Scanner open sensor holder assembly IR4041K105NI Scanner-open sensor assembly on page 799 Scanner optical assembly IR4041K121NI Scanner optical assembly on page 809 Scanner rear cover IR4054P216NI Scanner flatbed unit assembly on page 793 Scanner right cover assembly IR4054K100NI Scanner covers on page 795 Scanner screw flatbed 040100FNBBNI Scanner flatbed unit assembly on page 793 Scanner screw M3x8 IR4041P021NI Scanner glass and cover on page 789 Scanner slide rail and screw 030040FNITNI Scanner slide rail on page 807 Scanner support RC1-4312-000CN Internal components (2 of 8) on page 725 Scanner support spring RC1-4313-000CN Internal components (2 of 8) on page 725 Scanner top cover flatbed flange IR4054P215NI Scanner covers on page 795 Screw, RS M3X8 XA9-1504-000CN External covers and panels on page 711 Sensor lever RC1-6013-000CN Internal components (7 of 8) on page 735 Separation pad RF5-3750-020CN Multipurpose pickup assembly on page 749 Shield cover RC1-5776-000CN Internal components (2 of 8) on page 725 Shield cover RC1-5778-000CN Internal components (2 of 8) on page 725 Shield cover RC1-5779-000CN Internal components (2 of 8) on page 725 Size sensing assembly RM1-0041-020CN Internal components (5 of 8) on page 731 Size sensing assembly RM1-0041-000CN 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 Solenoid RK2-0624-000CN Upper paper pickup drive assembly on page 821 Solenoid RK2-0624-000CN Lower paper pickup drive assembly on page 823 Solenoid cable RM1-2368-000CN 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 Alphabetical parts list 851 Table 8-68 Alphabetical parts list (continued) 852 Description Part number Table and page Solenoid cable RM1-2371-000CN 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 Solenoid cover RL1-0654-000CN Duplexing unit (1 of 2) on page 757 Spring tension RC1-0198-000CN 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 Staple cartridge C8085-60541 Stapler/stacker accessory on page 831 Stapler/stacker accessory Q5691-60501 Stapler/stacker accessory on page 831 Stapler/stacker jam access door RC1-2597-000CN Stapler/stacker accessory on page 831 Sub power supply assembly RM1-2119-000CN Internal components (7 of 8) on page 735 Sub power supply assembly RM1-2119-000CN PCB assembly on page 765 Switch WC4-5188-000CN Internal components (4 of 8) on page 729 Switching arm RC1-5646-000CN Internal components (2 of 8) on page 725 Switching arm RC1-5647-000CN Internal components (2 of 8) on page 725 Switching arm guide RC1-5648-000CN Internal components (2 of 8) on page 725 Switching arm guide RC1-5649-000CN Internal components (2 of 8) on page 725 Switching arm link RC1-5650-000CN Internal components (2 of 8) on page 725 Tension spring RC1-4393-000CN Internal components (4 of 8) on page 729 Tension spring RC1-4395-000CN Internal components (4 of 8) on page 729 Tension spring RC1-4423-000CN Internal components (4 of 8) on page 729 Test print button RC1-4345-000CN Internal components (3 of 8) on page 727 Test print lower guide RC1-5759-000CN Internal components (3 of 8) on page 727 Test print rod RC1-5760-000CN Internal components (3 of 8) on page 727 Test print upper guide RC1-5728-000CN Internal components (3 of 8) on page 727 Chapter 8 Parts and diagrams ENWW Table 8-68 Alphabetical parts list (continued) ENWW Description Part number Table and page Timing belt XF2-1108-440CN Internal components (2 of 2) on page 839 Toner sensor PCB assembly RM1-1609-000CN Internal components (1 of 8) on page 723 Toner sensor PCB assembly RM1-1609-000CN PCB assembly on page 765 Top cover assembly RM1-2295-000CN External covers and panels on page 835 Torsion spring RC1-5953-000CN Internal components (6 of 8) on page 733 Upper paper pickup assembly RM1-2232-000CN Upper paper pickup assembly on page 827 Upper paper pickup drive assembly RM1-2229-000CN Upper paper pickup drive assembly on page 821 Alphabetical parts list 853 Numerical parts list Table 8-69 Numerical parts list 854 Part number Description Table and page 030040FNITNI Scanner slide rail and screw Scanner slide rail on page 807 040100FNBBNI Scanner screw flatbed Scanner flatbed unit assembly on page 793 C8085-60541 Staple cartridge Stapler/stacker accessory on page 831 E314000619NI Scanner open sensor Scanner-open sensor assembly on page 799 INS-BLT00290NI Scanner motor belt Scanner motor on page 803 IR4041K102NI Scanner cartridge lock assembly Scanner carriage lock assembly on page 797 IR4041K105NI Scanner open sensor holder assembly Scanner-open sensor assembly on page 799 IR4041K107NI Scanner belt and pulley assembly Scanner belt and pulley assembly on page 805 IR4041K121NI Scanner optical assembly Scanner optical assembly on page 809 IR4041K151NI Scanner lamp Scanner optical assembly on page 809 IR4041K512NI Scanner controller PCB Scanner base components on page 791 IR4041K520NI Scanner motor Scanner motor on page 803 IR4041P007NI Scanner fan filter Scanner base components on page 791 IR4041P021NI ADF screw, M3X8 ADF internal components (1 of 3) on page 769 IR4041P021NI ADF button screw M3x8 ADF input tray on page 775 IR4041P021NI Scanner screw M3x8 Scanner glass and cover on page 789 IR4041P214NI Scanner cartridge lock cover Scanner covers on page 795 IR4041P521NI Scanner motor fan Scanner motor fan on page 801 IR4041P522NI Scanner lamp inverter Scanner motor on page 803 IR4054-SVPNI Scanner flatbed unit assembly Scanner flatbed unit assembly on page 793 IR4054K100NI Scanner right cover assembly Scanner covers on page 795 IR4054K111NI Scanner glass and cover Scanner glass and cover on page 789 IR4054P215NI Scanner top cover flatbed flange Scanner covers on page 795 Chapter 8 Parts and diagrams ENWW Table 8-69 Numerical parts list (continued) ENWW Part number Description Table and page IR4054P216NI Scanner rear cover Scanner flatbed unit assembly on page 793 IR4054P217NI Scanner fan filter cover Scanner base components on page 791 IR4054P226NI Scanner left cover Scanner covers on page 795 PF2282K008NI ADF right hinge assembly ADF internal components (2 of 3) on page 771 PF2282K034NI ADF upper paper path assembly ADF separation pad case on page 779 PF2282K035NI ADF separation pad assembly ADF separation pad on page 777 PF2282K035NI ADF separation pad assembly ADF separation pad case on page 779 PF2282K039NI ADF pickup roller assembly ADF internal components (3 of 3) on page 773 PF2282K039NI ADF pickup roller assembly ADF pickup-roller assembly on page 781 PF2282K040NI ADF pickup roller holder assembly ADF internal components (3 of 3) on page 773 PF2282K040NI ADF pickup roller cover assembly ADF pickup-roller cover on page 783 PF2282K042NI ADF input tray ADF assembly on page 767 PF2282K042NI ADF input tray assembly ADF input tray on page 775 PF2282K043NI ADF mylar holder assembly ADF assembly on page 767 PF2282K043NI ADF mylar holder assembly ADF mylar holder assembly on page 785 PF2282K164NI ADF jam access latch ADF internal components (3 of 3) on page 773 PF2282K165NI ADF to SCB cable ADF assembly on page 767 PF2282K166NI ADF mud flap assembly ADF assembly on page 767 PF2282P025NI ADF window background ADF assembly on page 767 PF2282P041NI ADF jam-access cover ADF assembly on page 767 PF2282P060NI ADF output bin base cover ADF internal components (1 of 3) on page 769 PF2282P061NI ADF output bin paper stop ADF internal components (1 of 3) on page 769 PF2282P339NI ADF white scan background ADF assembly on page 767 PF2282P343NI ADF spring for window background ADF assembly on page 767 PF2282P352NI ADF springs for left cover ADF assembly on page 767 PF2282P353NI ADF duplex path mylar ADF internal components (3 of 3) on page 773 Numerical parts list 855 Table 8-69 Numerical parts list (continued) 856 Part number Description Table and page PF2288-SVPNI ADF assembly (without skins) ADF assembly on page 767 PF2288K001NI ADF front cover assembly ADF assembly on page 767 PF2288K041NI ADF left hinge assembly ADF internal components (2 of 3) on page 771 PF2288P044NI ADF rear cover ADF assembly on page 767 PF2288P058NI ADF left cover ADF assembly on page 767 Q5691-60501 Stapler/stacker accessory Stapler/stacker accessory on page 831 Q5692-60503 3-bin mailbox accessory 3-bin mailbox accessory on page 833 Q6496-67901 ADF mylar replacement kit ADF assembly on page 767 Q6496-67901 ADF mylar replacement kit ADF mylar replacement kit on page 787 RB2-8386-000CN Base separation pad Multipurpose pickup assembly on page 749 RC1-0198-000CN Spring tension 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 RC1-2597-000CN Stapler/stacker jam access door Stapler/stacker accessory on page 831 RC1-4309-000CN 30T gear Internal components (4 of 8) on page 729 RC1-4310-000CN 29T gear Internal components (4 of 8) on page 729 RC1-4312-000CN Scanner support Internal components (2 of 8) on page 725 RC1-4313-000CN Scanner support spring Internal components (2 of 8) on page 725 RC1-4314-000CN Fan holder Internal components (1 of 8) on page 723 RC1-4316-000CN Fan holder Internal components (7 of 8) on page 735 RC1-4322-000CN Lower right cover Internal components (5 of 8) on page 731 RC1-4323-000CN Lower left cover Internal components (5 of 8) on page 731 RC1-4324-000CN 18T gear Internal components (4 of 8) on page 729 RC1-4325-000CN Bushing Internal components (4 of 8) on page 729 RC1-4345-000CN Test print button Internal components (3 of 8) on page 727 Chapter 8 Parts and diagrams ENWW Table 8-69 Numerical parts list (continued) ENWW Part number Description Table and page RC1-4352-000CN Right cap Internal components (4 of 8) on page 729 RC1-4360-000CN Pressure plate Internal components (4 of 8) on page 729 RC1-4386-000CN Left cap Internal components (4 of 8) on page 729 RC1-4387-000CN Cartridge pressure left lever Internal components (4 of 8) on page 729 RC1-4393-000CN Tension spring Internal components (4 of 8) on page 729 RC1-4394-000CN HV terminal block Internal components (4 of 8) on page 729 RC1-4395-000CN Tension spring Internal components (4 of 8) on page 729 RC1-4396-000CN Compression spring Internal components (4 of 8) on page 729 RC1-4397-000CN Pressure plate Internal components (4 of 8) on page 729 RC1-4423-000CN Tension spring Internal components (4 of 8) on page 729 RC1-4803-000CN Compression spring Delivery assembly on page 753 RC1-4846-000CN Cover arm Right lower cover assembly on page 713 RC1-4864-000CN Cover arm Right lower cover assembly on page 713 RC1-4874-000CN Delivery roller 110-127V Delivery assembly on page 753 RC1-4875-000CN Delivery roller 220-240V Delivery assembly on page 753 RC1-5020-000CN Duplex lock Duplexing unit (2 of 2) on page 759 RC1-5644-000CN Base plate edge cover Internal components (5 of 8) on page 731 RC1-5645-000CN Cable guide Internal components (5 of 8) on page 731 RC1-5646-000CN Switching arm Internal components (2 of 8) on page 725 RC1-5647-000CN Switching arm Internal components (2 of 8) on page 725 RC1-5648-000CN Switching arm guide Internal components (2 of 8) on page 725 RC1-5649-000CN Switching arm guide Internal components (2 of 8) on page 725 RC1-5650-000CN Switching arm link Internal components (2 of 8) on page 725 Numerical parts list 857 Table 8-69 Numerical parts list (continued) 858 Part number Description Table and page RC1-5658-000CN Inner cover Internal components (5 of 8) on page 731 RC1-5677-000CN Door cable cover Internal components (5 of 8) on page 731 RC1-5692-000CN Front door hinge shaft Internal components (5 of 8) on page 731 RC1-5693-000CN Rear door hinge shaft Internal components (5 of 8) on page 731 RC1-5694-000CN Front cover External covers and panels on page 711 RC1-5695-000CN Front cover plate External covers and panels on page 711 RC1-5696-000CN Front cover plate External covers and panels on page 711 RC1-5711-000CN Fan duct Internal components (1 of 8) on page 723 RC1-5728-000CN Test print upper guide Internal components (3 of 8) on page 727 RC1-5759-000CN Test print lower guide Internal components (3 of 8) on page 727 RC1-5760-000CN Test print rod Internal components (3 of 8) on page 727 RC1-5766-000CN Cartridge left guide Internal components (4 of 8) on page 729 RC1-5771-000CN Cable holder Internal components (2 of 8) on page 725 RC1-5772-000CN Cable holder Internal components (3 of 8) on page 727 RC1-5773-000CN Cable holder Internal components (2 of 8) on page 725 RC1-5776-000CN Shield cover Internal components (2 of 8) on page 725 RC1-5778-000CN Shield cover Internal components (2 of 8) on page 725 RC1-5779-000CN Shield cover Internal components (2 of 8) on page 725 RC1-5864-000CN Face down center guide Internal components (3 of 8) on page 727 RC1-5865-000CN Face-down front guide External covers and panels on page 711 RC1-5866-000CN Face-down rear guide External covers and panels on page 711 RC1-5867-000CN Fan duct Internal components (3 of 8) on page 727 Chapter 8 Parts and diagrams ENWW Table 8-69 Numerical parts list (continued) ENWW Part number Description Table and page RC1-5873-000CN Inner rear cover External covers and panels on page 711 RC1-5877-000CN Inner top cover External covers and panels on page 711 RC1-5878-000CN Inner top, rear cover External covers and panels on page 711 RC1-5880-000CN Paper delivery upper cover External covers and panels on page 711 RC1-5904-000CN Cable guide Internal components (5 of 8) on page 731 RC1-5926-000CN Lock lever Internal components (6 of 8) on page 733 RC1-5927-000CN Lock plate Internal components (6 of 8) on page 733 RC1-5938-000CN Retard guide pin Multipurpose pickup assembly on page 749 RC1-5939-000CN Retard guide pin Multipurpose pickup assembly on page 749 RC1-5940-000CN Retard guide Multipurpose pickup assembly on page 749 RC1-5953-000CN Torsion spring Internal components (6 of 8) on page 733 RC1-5988-000CN Inner front cover Internal components (1 of 8) on page 723 RC1-6012-000CN Jam sensor flag Upper paper pickup assembly on page 827 RC1-6013-000CN Sensor lever Internal components (7 of 8) on page 735 RC1-6042-000CN Left cover 2 X 500-sheet feeder external components on page 813 RC1-6043-000CN Left lower cover 2 X 500-sheet feeder external components on page 813 RC1-6044-000CN Right cover 2 X 500-sheet feeder external components on page 813 RC1-6045-000CN Right lower cover 2 X 500-sheet feeder external components on page 813 RC1-6046-000CN Left front cover 2 X 500-sheet feeder external components on page 813 RC1-6047-000CN Right front cover 2 X 500-sheet feeder external components on page 813 RC1-6048-000CN Rear cover 2 X 500-sheet feeder external components on page 813 RC1-6067-000CN Left caster cover 2 X 500-sheet feeder external components on page 813 Numerical parts list 859 Table 8-69 Numerical parts list (continued) 860 Part number Description Table and page RC1-6068-000CN Right caster cover 2 X 500-sheet feeder external components on page 813 RC1-6154-000CN Rear cover Internal components (2 of 2) on page 839 RC1-6158-000CN Front door Internal components (1 of 2) on page 837 RF5-3750-020CN Separation pad Multipurpose pickup assembly on page 749 RK2-0615-000CN DC motor Fuser drive assembly on page 755 RK2-0618-000CN DC stepping motor Internal components (7 of 8) on page 735 RK2-0619-000CN DC stepping motor Fuser drive assembly on page 755 RK2-0621-000CN Fan Internal components (3 of 8) on page 727 RK2-0621-000CN Fan Internal components (6 of 8) on page 733 RK2-0621-000CN Fan Internal components (7 of 8) on page 735 RK2-0622-000CN Fan Right lower cover assembly on page 713 RK2-0622-000CN Fan Internal components (7 of 8) on page 735 RK2-0623-000CN Fan Internal components (1 of 8) on page 723 RK2-0624-000CN Solenoid Upper paper pickup drive assembly on page 821 RK2-0624-000CN Solenoid Lower paper pickup drive assembly on page 823 RK2-0627-000CN Low–voltage power PCB assembly 110V Internal components (2 of 8) on page 725 RK2-0627-000CN Low-voltage power PCB assembly 110-127V PCB assembly on page 765 RK2-0628-000CN Low–voltage power PCB assembly 220V Internal components (2 of 8) on page 725 RK2-0628-000CN Low-voltage power PCB assembly 220-240V PCB assembly on page 765 RK2-0648-000CN Fan Duplexing unit (1 of 2) on page 757 RK2-0802-000CN Flat cable Internal components (2 of 8) on page 725 RK2-0804-000CN Microswitch Internal components (6 of 8) on page 733 RK2-0807-000CN Door switch Internal components (1 of 2) on page 837 Chapter 8 Parts and diagrams ENWW Table 8-69 Numerical parts list (continued) ENWW Part number Description Table and page RK2-0812-000CN DC stepping motor Internal components (2 of 2) on page 839 RK2-0816-000CN Flat cable connection 23P Internal components (2 of 8) on page 725 RK2-1171-000CN Flat cable Internal components (2 of 8) on page 725 RL1-0019-000CN pickup roller Multipurpose pickup assembly on page 749 RL1-0612-000CN Full sensor flag Delivery assembly on page 753 RL1-0654-000CN Solenoid cover Duplexing unit (1 of 2) on page 757 RL1-0891-000CN Lower cover External covers and panels on page 835 RL1-0892-000CN Front cover Internal components (1 of 2) on page 837 RM1-0036-020CN Paper pickup roller assembly Internal components (7 of 8) on page 735 RM1-0036-020CN Paper pickup roller assembly Lower paper pickup assembly on page 829 RM1-0037-020CN Paper feed roller assembly Internal components (7 of 8) on page 735 RM1-0037-020CN Paper feed roller assembly Multipurpose pickup assembly on page 749 RM1-0037-020CN Paper feed roller assembly Upper paper pickup assembly on page 827 RM1-0037-020CN Paper feed roller assembly Lower paper pickup assembly on page 829 RM1-0041-000CN Size sensing assembly 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 RM1-0041-020CN Size sensing assembly Internal components (5 of 8) on page 731 RM1-0981-000CN 3-bin mailbox jam access door 3-bin mailbox accessory on page 833 RM1-1007-000CN Left reg. adjustment assembly Internal components (5 of 8) on page 731 RM1-1007-000CN Left reg. adjustment assembly 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 RM1-1008-000CN Kicker assembly Internal components (5 of 8) on page 731 RM1-1008-000CN Kicker assembly 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 Numerical parts list 861 Table 8-69 Numerical parts list (continued) 862 Part number Description Table and page RM1-1591-000CN Laser/Scanner assembly Internal components (2 of 8) on page 725 RM1-1608-000CN High-voltage power supply PCB Internal components (1 of 8) on page 723 RM1-1608-000CN High-voltage power PCB assembly PCB assembly on page 765 RM1-1609-000CN Toner sensor PCB assembly Internal components (1 of 8) on page 723 RM1-1609-000CN Toner sensor PCB assembly PCB assembly on page 765 RM1-1618-000CN Memory PCB assembly Internal components (8 of 8) on page 737 RM1-1618-000CN Memory PCB assembly PCB assembly on page 765 RM1-1627-000CN Main cable assembly Internal components (8 of 8) on page 737 RM1-1631-000CN Fuser motor cable assembly Internal components (8 of 8) on page 737 RM1-1634-000CN Fuser drive cable assembly Delivery assembly on page 753 RM1-1638-000CN Fuser drive cable assembly Delivery assembly on page 753 RM1-1642-000CN Formatter power cable assembly Internal components (8 of 8) on page 737 RM1-1644-000CN Developing disengaging sensor cable Disengaging drive assembly on page 743 RM1-1653-000CN Memory contact cable Internal components (3 of 8) on page 727 RM1-1659-000CN Drum motor assembly Internal components (7 of 8) on page 735 RM1-1662-000CN Right ETB lever assembly Internal components (5 of 8) on page 731 RM1-1663-000CN Left ETB lever assembly Internal components (5 of 8) on page 731 RM1-1664-000CN Left scanner retaining assembly Internal components (2 of 8) on page 725 RM1-1665-000CN Right scanner retaining assembly Internal components (2 of 8) on page 725 RM1-1675-000CN Connector guide assembly Internal components (4 of 8) on page 729 RM1-1676-000CN Attraction contact assembly Internal components (4 of 8) on page 729 RM1-1679-000CN Rear plate assembly Internal components (2 of 8) on page 725 RM1-1717-000CN Disengaging Drive Assembly Disengaging drive assembly on page 743 RM1-1729-000CN Fuser drive assembly Fuser drive assembly on page 755 Chapter 8 Parts and diagrams ENWW Table 8-69 Numerical parts list (continued) ENWW Part number Description Table and page RM1-1730-000CN Delivery assembly 110-127V (new) Delivery assembly on page 753 RM1-1737-000CN Delivery assembly 220-240V (new) Delivery assembly on page 753 RM1-1750-000CN Lifter drive assembly Lifter drive assembly on page 745 RM1-1750-000CN Lifter-drive assembly 500-sheet feeder lifter drive assembly on page 819 RM1-1756-000CN Paper feed assembly Internal components (5 of 8) on page 731 RM1-1785-000CN Duplex feed assembly Duplex feed assembly on page 761 RM1-2099-000CN Power supply switch assembly Internal components (2 of 8) on page 725 RM1-2100-000CN Front inner cover assembly Internal components (8 of 8) on page 737 RM1-2101-000CN Rear inner cover assembly Internal components (8 of 8) on page 737 RM1-2102-000CN Fuser door assembly Internal components (8 of 8) on page 737 RM1-2103-000CN Front fuser door link assembly Internal components (8 of 8) on page 737 RM1-2104-000CN Rear fuser door link assembly Internal components (8 of 8) on page 737 RM1-2105-000CN Right lower cover assembly Right lower cover assembly on page 713 RM1-2109-000CN Multipurpose tray assembly Multipurpose tray assembly on page 715 RM1-2111-000CN Right upper door assembly Right upper door assembly on page 717 RM1-2112-000CN Duplexing unit Duplexing unit (1 of 2) on page 757 RM1-2115-000CN Left cover assembly Left cover assembly on page 719 RM1-2117-000CN Operation panel holder assembly External covers and panels on page 711 RM1-2118-000CN Rear cover assembly External covers and panels on page 711 RM1-2119-000CN Sub power supply assembly Internal components (7 of 8) on page 735 RM1-2119-000CN Sub power supply assembly PCB assembly on page 765 RM1-2137-000CN Main drive assembly Internal components (7 of 8) on page 735 RM1-2142-000CN Cartridge guide assembly, right upper Internal components (4 of 8) on page 729 Numerical parts list 863 Table 8-69 Numerical parts list (continued) 864 Part number Description Table and page RM1-2143-000CN Cartridge guide assembly, right lower Internal components (4 of 8) on page 729 RM1-2144-000CN HV terminal mount assembly Internal components (4 of 8) on page 729 RM1-2178-000CN Fan assembly Internal components (1 of 8) on page 723 RM1-2179-000CN Paper delivery cover assembly External covers and panels on page 711 RM1-2180-000CN Face-down tray assembly Face-down tray assembly on page 721 RM1-2189-000CN pickup motor assembly Pickup motor assembly on page 741 RM1-2198-000CN Paper pickup drive assembly Paper pickup drive assembly on page 739 RM1-2199-000CN Multipurpose pickup assembly Multipurpose pickup assembly on page 749 RM1-2200-000CN Cst. Cover assembly, B Multipurpose pickup assembly on page 749 RM1-2203-000CN MPU rail assembly Internal components (6 of 8) on page 733 RM1-2219-000CN Cassette Cassette on page 747 RM1-2219-000CN 2 X 500-sheet paper feeder cassette case unit 2 X 500-sheet paper feeder cassette on page 825 RM1-2226-000CN Right switch assembly 2 X 500-sheet paper feeder internal components (1 of 2) on page 815 RM1-2227-000CN Left rail assembly Internal components (1 of 8) on page 723 RM1-2228-000CN Right rail assembly Internal components (1 of 8) on page 723 RM1-2229-000CN Upper paper pickup drive assembly Upper paper pickup drive assembly on page 821 RM1-2231-000CN Motor assembly 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 RM1-2232-000CN Upper paper pickup assembly Upper paper pickup assembly on page 827 RM1-2238-000CN Lower pickup drive assembly Lower paper pickup drive assembly on page 823 RM1-2240-000CN Lower paper pickup assembly Lower paper pickup assembly on page 829 RM1-2241-000CN Right lower cover assembly 2 X 500-sheet feeder external components on page 813 Chapter 8 Parts and diagrams ENWW Table 8-69 Numerical parts list (continued) ENWW Part number Description Table and page RM1-2249-000CN Paper sensor unit Upper paper pickup assembly on page 827 RM1-2249-000CN Paper sensor unit Lower paper pickup assembly on page 829 RM1-2279-000CN Intermediate feed assembly External covers and panels on page 835 RM1-2288-000CN Drawer connector assembly Internal components (2 of 2) on page 839 RM1-2290-000CN Rear rail assembly Internal components (2 of 2) on page 839 RM1-2291-000CN Front rail assembly Internal components (1 of 2) on page 837 RM1-2293-000CN Connector cover assembly Internal components (2 of 2) on page 839 RM1-2294-000CN Jam clearing lever assembly Internal components (1 of 2) on page 837 RM1-2295-000CN Top cover assembly External covers and panels on page 835 RM1-2345-000CN Fan driver PCB assembly Internal components (7 of 8) on page 735 RM1-2345-000CN Fan driver PCB assembly PCB assembly on page 765 RM1-2346-000CN DC controller assembly Internal components (2 of 8) on page 725 RM1-2346-000CN DC controller PCB assembly PCB assembly on page 765 RM1-2349-000CN Drive sensor cable assembly Internal components (7 of 8) on page 735 RM1-2350-000CN Paper sensor cable assembly Internal components (7 of 8) on page 735 RM1-2351-000CN MFP power cable assembly Internal components (7 of 8) on page 735 RM1-2352-000CN Power save cable assembly Internal components (7 of 8) on page 735 RM1-2353-000CN Power cable assembly Internal components (2 of 8) on page 725 RM1-2354-000CN Control panel cable assembly Internal components (1 of 8) on page 723 RM1-2355-000CN Feed unit connect cable assembly Internal components (3 of 8) on page 727 RM1-2356-000CN Door cable assembly Internal components (6 of 8) on page 733 RM1-2357-000CN Fan connecting cable assembly Internal components (7 of 8) on page 735 RM1-2358-000CN Fan connecting cable assembly Internal components (7 of 8) on page 735 Numerical parts list 865 Table 8-69 Numerical parts list (continued) 866 Part number Description Table and page RM1-2360-000CN Fan connecting cable assembly Internal components (8 of 8) on page 737 RM1-2361-000CN Pickup cable assembly Internal components (7 of 8) on page 735 RM1-2365-000CN Paper feeder driver PCB assembly 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 RM1-2366-000CN Cassette size cable 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 RM1-2368-000CN Solenoid cable 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 RM1-2369-000CN Motor cable 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 RM1-2370-000CN Door switch cable Upper paper pickup assembly on page 827 RM1-2371-000CN Solenoid cable 2 X 500-sheet paper feeder internal components (2 of 2) on page 817 RM1-2372-000CN Paper feed sensor cable Upper paper pickup assembly on page 827 RM1-2373-000CN Cable interface 2 X 500-sheet paper feeder internal components (1 of 2) on page 815 RM1-2380-000CN IPTU driver PCB assembly Internal components (2 of 2) on page 839 RM1-2381-000CN Motor cable assembly Internal components (2 of 2) on page 839 RM1-2383-000CN Paper sensor cable assembly Internal components (1 of 2) on page 837 RM1-2384-000CN Drawer connector cable assembly Internal components (2 of 2) on page 839 RM1-3131-000CN Fuser assembly (110-127V) Fuser assembly on page 763 RM1-3146-000CN Fuser assembly (220-240V) Fuser assembly on page 763 RM1-3161-000CN ETB assembly ETB assembly on page 751 RU5-2514-000CN Compression spring Multipurpose pickup assembly on page 749 WC4-5188-000CN Switch Internal components (4 of 8) on page 729 WG8-5696-000CN Photo interrupter, TLP1243 Internal components (7 of 8) on page 735 WG8-5696-000CN Photo Interrupter TLP1243 Disengaging drive assembly on page 743 Chapter 8 Parts and diagrams ENWW Table 8-69 Numerical parts list (continued) ENWW Part number Description Table and page WG8-5696-000CN Photo interrupter, TLP1243 Delivery assembly on page 753 WG8-5696-000CN Photo interrupter, TLP1243 Upper paper pickup assembly on page 827 WG8-5696-000CN Photo interrupter Internal components (1 of 2) on page 837 WP2-5187-000CN Humidity sensor unit Internal components (1 of 8) on page 723 XA9-1504-000CN Screw, RS M3X8 External covers and panels on page 711 XF2-1108-440CN Timing belt Internal components (2 of 2) on page 839 Numerical parts list 867 868 Chapter 8 Parts and diagrams ENWW Index Symbols/Numerics 2 X 500-sheet paper feeder assembly locations 810 duplex printing 30 external components, diagrams and part numbers 812 left cover, removing 452 lifter drive diagrams and part numbers 818 lower feeder lifter drive, removing 457 lower paper pickup assembly and part numbers 828 lower paper pickup drive assembly and part numbers 822, 826 lower pickup drive assembly, removing 459 main body diagrams and part numbers 814 models including 2 part numbers 701 PCB, removing 471 pickup motor assembly, removing 455 pickup/feed operations 198 rear cover, removing 447 right cover, removing 450 right front cover, removing 448, 449 right lower cover assembly, removing 454 rollers, replacing 272 selection settings 620 sensor tests 656, 657 sensors, diagrams 672 settings 608 tray jams 228 tray operations 225 ENWW upper feeder lifter drive, removing 456 upper paper pickup drive assembly and part numbers 820 upper pickup assembly, removing 460 upper pickup drive assembly, removing 459 usage page 650 3-bin mailbox capacity 7 diagrams and part numbers 832 jam detection 234 jams, causes of 564 light status 531 media types supported 22 models including 4 operations 232 part number 12 3-bin mailbox, removing 257 A accessories lights 531 part numbers 12, 701 accounting hardware 91 acoustic specifications 17 adaptive halftoning 570 address books, e-mail importing 635 ADF assembly, removing 411 blank pages 590 capacity 6 cleaning delivery system 99 delivery guide (clear mylar sheet), replacing 268 front cover, removing 437 hinge flap, replacing 279 hinges, removing 444 image shift, troubleshooting 591 input tray 774 input tray, replacing 262 internal components 768 jam access cover, removing 441 jam detection 223 jams, troubleshooting persistent 555, 562 left-side cover, removing 440 lines on copies 590 maintenance kit 107 motors and fans 220 motors, diagrams 679 mylar replacement kit 786 mylar-holder assembly 784 output bin capacity 7 output bin extension, removing 433 pickup-roller assembly 780 rear cover, removing 438 rollers, replacing 264 sensors, diagrams 679 sensors, removing 443 separation pad, diagrams and part numbers 776 separation pad, replacing 266 skewed pages 590 white mylar backing, removing 434 adhesive labels. See labels agreements, maintenance 49 anticounterfeit Web site 111 Australian EMC statement 38 auto continue 621 auto sense mode 617 automatic color settings 570 Index 869 AUX port 7 B battery specifications 34 bin capacities 7 usage page 650 blank images, troubleshooting 576 blank pages, troubleshooting 590 blank spots, troubleshooting 581 blurring, troubleshooting 582 browser requirements embedded Web server 633 HP Web Jetadmin 639 bulb, replacing scanner 425 buttons, control panel 602, 603 C cables part numbers 701 calibrating scanner 106 calibration 190 Canadian DOC statement 36 capacity 3-bin mailbox 7 ADF 6 output bin 7 stapler/stacker 7 cartridge fan, removing 373 cartridge presence detection operations 186 cartridge, staple part numbers 12 cartridges operations 184 ordering 43 part numbers 704 cartridges, print life expectancy 112 non-HP 111 recycling 33 status, viewing with embedded Web server 634 storing 112 supplies status page, printing 648 supply level, checking 112 warranty 48 cartridges, print, replacing 248 cassette 870 Index part numbers 706 pickup 204 checks 598 circuit diagrams 685 cleaning about 99, 101 ADF delivery system 99 ADF rollers 101 glass 99 mylar strip 104 operations 184 outside of MFP 99 touchscreen 99 cleaning page processing 98 clear mylar sheet, replacing 268 clearable warnings 152, 621 clock setting 133 cold reset 600 color automatic settings 570 balance, adjusting 571 dark, troubleshooting 576 edge control setting 570 halftone settings 570 HP ImageREt 568 light, troubleshooting 575 manual settings 570 matching 572 missing 580 neutral grays setting 570 print in grayscale 569 restricting color printing 569 RGB setting 571 solid, troubleshooting 576 sRGB 568 variation, troubleshooting 567 color misregistration detection 193 color print cartridges part numbers 704 components ADF 768 diagrams 670 part numbers 722 testing 659 configuration DC controller 534 formatter 534 formatter and DC controller 534 models 2 configuration page printing 67, 121 configure device menu 609 connections DC controller 666 power cord 63 scanner controller PCB 669 connectivity 7 consumables. See supplies contacts, removing 404 contracts, maintenance 49 control fan 1, removing 377 control fan 2, removing 378 control panel buttons 602, 603 cleaning touchscreen 99 configure device menu 609 connections diagram 666 copy/send settings 622 copying submenu 611 diagnostics menu 629 embedded Jetdirect submenu 625 enhancement submenu 612 fax menu 607 help 604 help system 488 I/O submenu 624 information menu 606 jam messages 537 label part numbers 702 lights 602 locating 9 locking menus 93 menu map 605, 640 messages, settings 621 messages, troubleshooting 488 navigation 604 originals submenu 610 overlay part numbers 702 overlay, installing 66 overlays, replacing 250 paper handling menu 607 part number 702 PCL submenu 616 print cartridge supply level, checking 112 print quality submenu 617 printing submenu 613 ENWW resets submenu 628 retrieve job menu 606 sending submenu 612 service menu 662 system setup submenu 618 control panel labels 702 control panel, replacing 250 Copitrak devices 91 copy/send settings 622 copying features 6 originals settings 610 quality, troubleshooting 566 speed specifications 5 usage page 650 copying submenu 611 counterfeit supplies 111 covers ADF front, removing 437 ADF jam access, removing 441 ADF left-side, removing 440 ADF rear, removing 438 locating 9 part numbers 710 scanner 794 CPU 152 crooked pages 590 customer support call centers 701 embedded Web server links 636 maintenance agreements 49 D dark print, troubleshooting 575 date, setting 133 DC controller connections, diagrams 666 operations 154 DC controller PCB, removing 384 DDR part numbers 702 Declaration of Conformity 39 default settings, restoring 628 delay, Sleep 135 delivery assembly operations 210 part numbers 706 delivery assembly, removing 353 ENWW delivery cover assembly, removing 293 delivery delay jam jam detection 217 delivery fan, removing 376 delivery guide, replacing ADF 268 delivery upper cover assembly, removing 306 density operations 194 developing cylinder operations 187 developing disengaging motor, removing 369 development block operations 181 DHALF control 196 DHCP servers 136 diagnostics engine 654 LED 653 diagnostics menu 629 diagrams 2 X 500-sheet paper feeder 810 ADF components 679 circuit 685 DC controller connections 666 motors and fans 674 sensors and switches 672 timing 684 dial-up connections 8 digital faxing 71 digital sending embedded Web server settings 635 originals settings 610 settings 612 validating gateway addresses 595 digital sending tab, embedded Web server 635 DIMMs installing 122 operations 152 part numbers 12, 702 DIMMs, removing 284 dirty pages, troubleshooting 577, 578 disengaging drive assembly part numbers 706 disengaging drive assembly, removing 323 disk features 152 Disk Erase feature 92 DLC/LLC settings 625 DMAX control 196 document feeder kit, replacing 107 documentation manuals 703 door open jam jam detection 217 door open switch assembly, removing 408 dots, troubleshooting 577 driver autoconfiguration 72 drivers accessing 81, 82 downloading 43 Help 80 selecting 80 drum cleaning operations 184 detection 186 image formation operations 180 DSL connections 8 DSS authentication 93 duplex printing 30 duplexer feed unit operations 213 jams, causes of 562 duplexing assembly, removing 351 duplexing pickup unit jam jam detection 218 duty cycle 5 E e-label memory contacts and cable, removing 405 e-mail embedded Web server settings 635 originals settings 610 settings 612 system requirements 8 validating gateway addresses 595 edge control settings 570 EIO cards Index 871 part numbers 12 electrical specifications 16 electrostatic image formation block 180 embedded Jetdirect submenu 625 embedded Web server description 77 digital sending tab 635 features 633 Information tab 634 IP address, changing 137 networking tab 635 opening 633 ordering supplies 43 other links tab 636 password 91 print cartridge supply level, checking 112 settings tab 634 system requirements 633 energy consumption 33 energy specifications 16 ENERGY STAR compliance 33 engine control system operations 154 engine diagnostics 654 engine power supply connections diagram 666 engine test 598 enhancement submenu 612 envelope feeder settings 607 envelopes caution 28 margins 20 specifications 19 storing 20 environment sensor operations 156, 195 environment, specifications 15 environmental stewardship 33 Equitrac devices 91 erasing hard disk 92 error messages clearable 152 jams 537 printing event log 629 settings 621 troubleshooting 488 ETB 872 Index part numbers 704 replacement intervals 115 ETB (transfer kit), replacing 118 ETB assembly cleaning operations 184 operations 187 part numbers 706 ETB fan, removing 380 ETB kit part numbers 704 event log 629 Explorer, versions supported embedded Web server 633 HP Web Jetadmin 639 extended warranty 49 external covers part numbers 710 external panels part numbers 710 F face-down tray assembly part numbers 710 face-down tray assembly, removing 270, 293 factory default settings, restoring 628 fan drive PCB, removing 403 fans connections diagram 666 diagrams 674 operations 156 scanner 220 scanner motor 800 scanner, removing 428 FAQ (frequently asked questions) Web site 701 Fast InfraRed pod 701 fasteners, types used 246 fax accessory configuration page 641 connecting phone line 70 information page 644 light status 533 models including 3 NVRAM initialization 600 part number 12 troubleshooting 596 user guide 70 fax accessory, removing 288 fax menu 607 faxing, digital 71 FCC statements 32 features 2, 5 feed rollers, replacing ADF 264 feed speed control 209 feeding operations 198 Finnish laser statement 38 FIR pod 701 firmware removing flash memory card 287 updating 139 upgrading 139 firmware-stack trace 665 flash part numbers 702 flash memory card installing 128 flash memory card, removing 287 fonts included 6 lists, printing 652 foreign interface harness (FIH) locating 11, 69 using 91 formatter connections diagram 666 LED 653 lights 532 locating 9 locking 94 operations 150 part numbers 704 service ID 664 testing 599 formatter board, removing 280 formatter case assembly, removing 338 front cover, removing 297 fuser connections diagram 666 operations 183 power supply operations 161 troubleshooting 582 fuser assembly part numbers 706 fuser drive assembly, removing 361 fuser kit ENWW part numbers 704 fuser motor, removing 363 fuser operations 210 fuser pressure release motor, removing 364 fuser, removing 271 fuser, replacing 119 G gateways settings 612 validating addresses 595 glass, scanner cleaning 99 diagrams and part numbers 788 glass, scanner, removing 418 graphical display, control panel 602, 604 gray settings neutral grays 570 print in grayscale 569 H halftone control 196 halftone settings 570 hard disk part numbers 13 hard drive erasing 92 features 152 font lists 652 initialization 601 part numbers 702 hard drive, replacing 282 heartbeat LED 532 heater temperature control 164 heavy paper Tray 1 29 help control panel 604 help system, control panel 488 Help, printer driver 80 high-voltage contacts, removing 404 high-voltage power supply PCB, removing 389 HP customer care 45, 701 HP Easy Printer Care Software using 77, 636 ENWW HP Easy Printer Care software using 636 HP ImageREt 568 HP Jetdirect print server configuration page 643 firmware updates 143 firmware-stack trace 665 IP address 136 lights 532 models including 2 part numbers 12, 701 settings 625 troubleshooting 665 HP OpenVMS drivers 79 HP Printing Supplies Returns and Recycling Program 33 HP Technical Training 701 HP Web Jetadmin browsers supported 639 downloading 639 firmware updates 141 IP address, changing 136 humidity environment sensor operations 156, 195 requirements 15 I I/O configuration network configuration 87 I/O operations 151 I/O submenu 624 IBM OS/2 printer drivers 79 image area specifications 17 image formation operations 177, 180 image quality after jams 538 image quality, troubleshooting blank images 576 blank spots 581 blurring 582 color 567, 571, 575, 576, 580 dark print 575 defects 573 dirty pages 577, 578 dots 577 fusing, poor 582 horizontal lines lines 580 light print 574 lines 579 misplaced images 584 repetitive defects 584, 585 smearing 583 white horizontal lines lines 580 white vertical lines lines 579 image stabilization control 194 ImageREt 568 information menu 606 information pages configuration page 67 Information tab, embedded Web server 634 input/output operations 151 installation checklist 52 connecting power cord 63 print cartridge 64 site requirements 15 unpacking the MFP 54 interface operations 151 interface ports ACC 7 AUX 7 FIH 7 locating 11, 69 USB 7 internal assemblies 313 internal components part numbers 722 Internet Explorer, versions supported embedded Web server 633 HP Web Jetadmin 639 Internet fax 71 INTR period 147 inverter PCB, removing 427 IP address configuring 136 IPTU connector cover assembly, removing 476 diagrams and part numbers 834 front cover, removing 472 front door, removing 472 IPTU driver motors, removing 478 IPTU driver PCB, removing 477 jam detection 232 Index 873 jams, causes of 563 rear cover, removing 475 theory of operation 229 transfer operation 230 IPTU, removing 472 IPTU, replacing 252 IPX/SPX settings 625 J jams 2 X 500-sheet paper feeder tray 228 3-bin mailbox 564 3-bin mailbox, detection 234 ADF access cover, removing 441 ADF, detection 223 control panel messages 537 detection operations 216 duplex path 562 frequent, troubleshooting 555 IPTU 563 IPTU, detection 232 locations 536 paper path 560 print-quality problems 538 recovery 538 recovery settings 622 repeated, troubleshooting 556 right upper cover 561 stapler/stacker 563 Tray 1 557 Tray 2 558 Tray 3 559 Tray 4 560 Japanese cordset statement 37 Japanese VCCI statement 36 Jetadmin browsers supported 639 downloading 639 firmware updates 141 IP address, changing 136 Jetdirect print server configuration page 643 firmware updates 143 firmware-stack trace 665 IP address 136 lights 532 models including 2 part numbers 12, 701 874 Index settings 625 troubleshooting 665 job storage retrieve job menu 606 settings 618 K Kensington locks 94 Korean EMI statement 37 L label, control panel 702 labels specifications 21 LAN connector 7 LAN fax 71 landscape orientation originals settings 610 languages control panel 702 control panel labels 702 control panel overlay 702 languages, printer PJL 153 laser beam exposure operations 181 laser safety statements 36 laser/scanner assembly connections diagram 666 laser control 174 operations 173 scanner control 175 laser/scanner components, removing 343 LDAP servers embedded Web server settings 635 settings 612 validating gateway addresses 595 LED, formatter 653 left cover assembly part numbers 710 left cover assembly, removing 296 left rear inner cover assembly, removing 307 lifter drive assembly, removing 321 light bulb, replacing scanner 425 light print, troubleshooting 574 lights accessories 531 control panel 602 fax accessory 533 formatter 532 lines, troubleshooting 579, 580, 590 link speed, network 625 links embedded Web server 636 Linux drivers 79 locking control panel menus 93 formatter cage 94 log, event 629 loopback test 597 loose toner, troubleshooting 538 low-voltage power supply PCB, removing 395 lower pickup assembly, removing 466 LSTR period 147 M Macintosh drivers, accessing 82 mailbox, 3-bin capacity 7 diagrams and part numbers 832 jam detection 234 light status 531 media types supported 22 models including 4 operations 232 part numbers 12 main assemblies 313 main drive assembly, removing 325 maintenance agreements 49 maintenance kit part numbers 13 supplies status page, printing 648 major components 706 manual color settings 570 manuals service 703 technical reference 703 map, menu 605 ENWW margins, envelopes 20 matching colors 567, 572 Material Safety Data Sheets (MSDS) 35 media detection 208 loading Tray 2 and optional trays 58 multifeeds, troubleshooting 593 part numbers 701, 702 pickup/feed operations 198 sensing 617 settings 613 size-detection operations 203 specifications 18 speed control 209 storing 18 tray settings 607 types supported 22 usage page 650 weight equivalence table 30 memory enabling 132 features 5 included 2 MFP 121 NVRAM initialization 600 operations 152 part numbers 12 specifications 5 tag, print cartridges 186 memory controller PCB, removing 400 memory tag detection 186 memory, removing 284 Menu button 602 menu map control panel 605 menus, control panel configure device 609 copy/send settings 622 copying 611 diagnostics 629 embedded Jetdirect 625 enhancement 612 Fax 607 I/O 624 information 606 locking 93 ENWW originals 610 paper handling 607 PCL 616 print quality 617 printing 613 resets 628 retrieve job 606 sending 612 service 662 system setup 618 mercury specifications 34 messages clearable 152 jams 537 settings 621 troubleshooting 488 messages, control panel printing event log 629 misplaced images, troubleshooting 584 models, features 2 monthly duty cycle 5 motors ADF 679 connections diagram 666 diagrams 674 operations 156 pickup/feed system 200 scanner 220, 802 motors, drum, removing 362 MP pickup assembly, replacing 261 multifeeds, troubleshooting 593 multipurpose tray part numbers 710 mylar replacement kit, ADF 786 mylar strip cleaning 104 mylar-holder assembly, ADF 784 N Netscape Navigator, versions supported embedded Web server 633 HP Web Jetadmin 639 networking tab, embedded Web server 635 networks administrative tools 78 cards, part numbers 12, 701 configuring 87 connectivity 7 default gateway 88 disabling AppleTalk 90 disabling DLC/LLC 89 disabling IPX/SPX 89 disabling protocols 89 e-mail system requirements 8 firmware-stack trace 665 HP embedded Jetdirect configuration page 643 IP address 87, 136 print servers included 2 settings 625 software 76 subnet mask 88 TCP/IP parameters 87 troubleshooting HP Jetdirect print server 665 troubleshooting printing 596 validating gateway addresses 595 neutral grays settings 570 noise specifications 17 non-HP print cartridges 111 nonvolatile memory operations 153 number of copies 613 NVRAM initialization 600 operations 153 O on/off switch, locating 9 online help control panel 604 operating environment specifications 15 operations 3-bin mailbox 232 ADF jam detection 223 calibration 190 color misregistration detection 193 CPU 152 DC controller PCB 154 density control 194 duplexer 213 engine control system 154 environment sensor 195 Index 875 ETB (electrostatic transfer/ transport belt) 187 fans 156 formatter 150 fuser power supply 161 fuser/delivery unit 210 heater temperature control 164 image formation system 177, 180 image stabilization control 194 jam detection 216 laser/scanner system 173 memory 152 motors 156 parallel interface 151 pickup/feed system 198 PJL 153 print cartridges 184 Resolution Enhancement technology (REt) 151 sequence of 147 Sleep mode 150 optical assembly, removing 419 optical unit diagrams and part numbers 808 ordering parts and supplies 43 orientation, page originals settings 610 originals submenu 610 OS/2 printer drivers 79 Other links embedded Web server 636 output accessory bridge models including 3, 4 output bin capacities 7 delivery unit operations 210 locating 9 usage page 650 output quality after jams 538 troubleshooting 566 output quality, troubleshooting blank images 576 blank spots 581 blurring 582 color 567, 571, 575, 576, 580 dark print 575 defects 573 876 Index dirty pages 577, 578 dots 577 fusing, poor 582 horizontal lines 580 light print 574 lines 579 misplaced images 584 repetitive defects 584, 585 smearing 583 white horizontal lines 580 white vertical lines 579 overlay, control panel 66, 702 overlay, control panel, replacing 250 ozone specifications 33 P page orientation originals settings 610 pages per minute 5 PANTONE color matching 572 paper multifeeds, troubleshooting 593 part numbers 702 pickup/feed operations 198 settings 613 size-detection operations 203 specifications 18 speed control 209 storing 18 tray settings 607 types supported 22 usage page 650 weight equivalence table 30 paper feed assembly, removing 316 paper handling configuration information page 643 paper handling menu 607 paper jams 3-bin mailbox 550 ADF 553 output accessory bridge 552 right covers 539 staple jams 548 stapler/stacker 547 tray 1 544 trays 3, 3, 4 545 paper path jams, causes of 560 testing 565, 629 paper path sensor test 656 paper pickup drive assembly part numbers 706 paper type heavy and extra heavy 29 intermediate 29 tough 29 parallel connection operations 151 parallel connection cables part numbers 701 parallel port features 7 locating 11, 69 part numbers 2 X 500-sheet feeder 810 accessories 701 control panel overlay and label 702 covers 710 documentation manuals 703 internal components 722 media 702 reference material 703 service manuals 703 supplies 704 technical reference manuals 703 parts compatibility among products 13 parts, replacing 242 password, embedded Web server 91 PCL drivers selecting 80 PCL font list 652 PCL submenu 616 personalities PJL 153 personality settings 621 phone line, connecting fax accessory 70 phone support 701 physical specifications 15 pickup delay jam jam detection 217 pickup drive assembly, removing 320 ENWW pickup motor assembly part numbers 706 pickup motor assembly, removing 370 pickup roller, replacing 264, 273 pickup stationary jam jam detection 217 pickup-roller assembly, ADF 780 pickup/feed operations 198 PIN, service menu 662 ping test 597 PJL 153 PML 153 portrait orientation originals settings 610 ports locating 11, 69 power consumption 33 specifications 16 troubleshooting 483, 487 power cord, connecting 63 power supply connections diagram 666 fuser 161 power supply fan, removing 371 power switch assembly, removing 406 power switch, locating 9 power-on operations 147 pre-exposure operations 180 preconfiguration 72 preventive maintenance kit part numbers 13 primary charging operations 181 print cartridges installing 64 life expectancy 112 non-HP 111 operations 184 ordering 43 part numbers 704 recycling 33 status, viewing with embedded Web server 634 storing 112 supplies status page, printing 648 supply level, checking 112 ENWW warranty 48 print cartridges, replacing 108, 116, 248 print in grayscale 569 print media colored paper 28 envelopes 28 glossy paper 27 heavy paper 29 labels 28 letterhead 29 preprinted forms 29 recycled paper 30 Tough paper 29 transparencies 27 print media supported 22 PRINT period 147 print quality after jams 538 troubleshooting 566 print quality submenu 617 print quality, troubleshooting blank images 576 blank spots 581 blurring 582 color 567, 571, 575, 576, 580 dark print 575 defects 573 dirty pages 577, 578 dots 577 fusing, poor 582 light print 574 lines 579, 580 misplaced images 584 repetitive defects 584, 585 smearing 583 printer drivers 79, 82 printer languages PJL 153 printer maintenance kit part numbers 13 supplies status page, printing 648 printer software 72 printing special media 27 speed specifications 5 usage page 650 printing submenu 613 priority onsite service 49 processor 152 processor speed 5 protocol settings 625 PS drivers selecting 80 PS font list 652 Q quality after jams 538 troubleshooting 566 quality, troubleshooting blank images 576 blank spots 581 blurring 582 color 567, 571, 575, 576, 580 dark print 575 defects 573 dirty pages 577, 578 dots 577 fusing, poor 582 horizontal lines 580 light print 574 lines 579 misplaced images 584 repetitive defects 584, 585 smearing 583 white horizontal lines 580 white vertical lines 579 R rail guide assembly, removing 335 rail holder assembly, removing 333 rear cover assembly, removing 294 rear exhaust fan, removing 379 recycled paper 30 recycling plastics 33 print cartridges 33 reference materials 703 registration, color 193 regulatory statements Australian EMC 38 Canadian DOC statement 36 Declaration of Conformity 39 FCC 32 Finnish laser statement 38 Index 877 Japanese cordset statement 37 Japanese VCCI statement 36 Korean EMI statement 37 laser safety 36 Material Safety Data Sheets (MSDS) 35 Taiwan safety statement 37 Telecom 32 remote firmware update (RFU) 139 removing parts 242 repetitive defects, troubleshooting 584, 585 replacement parts configuration configuration, replacement parts 534 replacing ETB 118 fuser kit 119 replacing parts 242 reset button 602, 603 reset, cold 600 resets submenu 628 residual paper jam jam detection 218 resolution operations 151 specifications 5 troubleshooting quality 566 Resolution Enhancement technology (REt) 151 restoring default settings 628 restricting color printing 569 retention, job retrieve job menu 606 retrieve job menu 606 reversing unit jam jam detection 218 RGB color settings 571 right front inner cover lower assembly, removing 307 right front inner upper cover assembly, removing 308 right lower cover assembly part numbers 710 right lower cover assembly, removing 303 right rear inner cover assembly, removing 310 right upper cover 878 Index jams, causes of 561 right upper door assembly part numbers 710 rollers 2 X 500-sheet feeder trays, replacing 272 ADF pickup assembly 780 ADF, replacing 264 cleaning ADF 101 image formation operations 180 MP tray pickup, replacing 273 pickup/feed system operations 198 repetitive defects, troubleshooting 584, 585 tray 2 separation, replacing 275 tray 3 or 4 separation, replacing 277 S scanner calibration 106 interface 153 sequence of operations 147 testing 565 tests 629, 659 scanner assembly, removing 414 scanner bulb, removing 425 scanner controller PCB connections, diagrams 669 scanner controller PCB, removing 431 scanner diagrams and part numbers base components 790 belt assembly 804 carriage lock assembly 796 covers 794 flatbed unit assembly 792 glass 788 motor 802 motor fan 800 open sensor assembly 798 optical assembly 808 slide rail 806 scanner fan, removing 428 scanner filter, replacing 278 scanner glass cleaning 99 diagrams and part numbers 788 scanner glass, removing 418 scanner home position sensor, removing 429 scanning to e-mail embedded Web server settings 635 originals settings 610 settings 612 validating gateway addresses 595 scanning, speed specifications 5 screwdrivers, required 242 screws types used 246 Secure Disk Erase 92 security disk erase 92 features 7, 91 Foreign Interface Harness (FIH) 91 locking control panel menus 93 locking formatter cage 94 sending submenu 612 sending to e-mail embedded Web server settings 635 originals settings 610 settings 612 validating gateway addresses 595 sensor test 629 sensors 3-bin mailbox jam detection 234 ADF diagrams 679 ADF jam detection 223 ADF, removing 443 connections diagram 666 diagrams 672 environment 156 environment, operations 195 image stabilization control 194 jam detection 216 manual test 657 paper path, testing 656 pickup/feed system 200, 201 scanner home position, removing 429 ENWW scanner, testing 659 sensors, removing 404 separation pad, ADF diagrams and part numbers 776 separation pad, ADF, replacing 266 separation roller replacing tray 2 275 replacing tray 3 or 4 277 sequence of operations 147 service agreements 49 service ID 664 service manuals 703 service menu 662 settings cold reset 600 configuration page 641 restoring defaults 628 settings tab, embedded Web server 634 setup checklist 52 site requirements 15 Show me how Help 604 site requirements 15 size detection, media 203 size, media default settings 613 tray settings 607 skew specifications 17 skewed pages 590 Sleep button 602 Sleep delay changing settings 68 disabling 68 enabling 68 time 68 Sleep mode operations 150 Sleep settings delay 135 power specifications 16 wake time 134 smearing, troubleshooting 583 SMTP gateways validating 595 software applications 78 ENWW downloading 43 HP Easy Printer Care 77 installing 73 macintosh 84 networks 76 uninstalling 75 utilities 77 space requirements 15 special media printing 27 specifications acoustic 17 electrical 16 envelopes 19 features 5 image area 17 labels 21 operating environment 15 paper 18 site requirements 15 skew 17 transparencies 21 speed feed control 209 speed specifications 5 sRGB color 568 standard output bin capacity 7 staple cartridge part numbers 12 staple cartridge, replacing 119, 255 staple jams 548 stapler/stacker capacity 7 diagrams and part numbers 830 jams, causes of 563 light status 531 media types supported 22 models including 3 part number 12 stapler/stacker, removing 253 stapler/stacker, replacing 253 Start button 602, 603 status Information tab, embedded Web server 634 lights 531 Status button 602 STBY period 147 Stop button 602, 603 storage, job retrieve job menu 606 settings 618 storing envelopes 20 paper 18 print cartridges 112 sub power supply fan, removing 374 sub power supply PCB, removing 401 subnet mask 88 supplies locating 117 non-HP 111 ordering 43 part numbers 12, 704 print cartridges, checking level 112 recycling 33 replacement intervals 114 status, viewing with embedded Web server 634 supplies, replacing 117 support customer 701 embedded Web server links 636 maintenance agreements 49 swatch book color matching 572 switches connections diagram 666 diagrams 672 pickup/feed system 201 testing 657 switches, removing 404 system requirements e-mail 8 embedded Web server 633 HP Web Jetadmin 639 system setup submenu 618 T Taiwan safety statement 37 TCP/IP settings 136, 625 technical reference manuals 703 technical support Index 879 embedded Web server links 636 maintenance agreements 49 Telecom statement 32 telephone support 701 temperature environment sensor operations 156, 195 fuser operations 161 heater control 164 requirements 15 tests component 659 engine 598, 654 firmware-stack trace 665 formatter 599 LED 653 paper path-sensor 656 scanner 659 sensor, manual 657 thermistors 161 third-party devices using 152 time, setting 133 timing chart 684 toner loose, troubleshooting 582 usage page 650 toner cartridges. See print cartridges toner level PCB, removing 389 tools, required 242 touchscreen, cleaning 99 training 701 transfer block operations 182 transfer kit (ETB) replacement intervals 115 transfer kit (ETB), replacing 118 transparencies part numbers 702 specifications 21 trapping 570 tray 1 envelopes 28 jams, causes of 557 loading paper 30 locating 9 media types supported 22 pickup roller, replacing 273 pickup/feed operations 198 880 Index selection settings 620 settings 607 usage page 650 tray 1, removing 300 tray 2 duplex printing 30 jams, causes of 558 loading paper 30 paper size-detection operations 203 pickup/feed operations 198 separation roller, replacing 275 tray 3 jams, causes of 559 tray 3 or 4 separation roller, replacing 277 tray 4 jams, causes of 560 trays ADF input, replacing 262 cassette diagrams and part numbers 824 included 2 jam detection 216 media types supported 22 rollers, replacing 272 selection settings 620 sensor tests 656, 657 sensors, diagrams 672 settings 607, 608 usage page 650 trays 2, 3, and 4, replacing 261 troubleshooting about 482 accessories 531 ADF output quality 590 blank images 576 blank pages 590 blank spots 581 blurring 582 checklist 483 cold reset 600 color 567, 571, 575, 576, 580 component test 659 control panel messages 488 customer support 701 dark print 575 diagnostics 653 dirty pages 577, 578 dots 577 engine test 598 fax accessory 596 firmware-stack trace 665 flowchart 485 formatter test 599 fusing 582 gateway addresses 595 help system 488 horizontal lines 580 HP Jetdirect print server 665 jams, clearing 536 jams, frequent 555 light print 574, 584 lines 579, 590 multifeeds 593 network printing 596 network printing, loopback test 597 network printing. ping test 597 overhead transparencies 566 paper path 536 paper path test 565 paper path-sensor test 656 power 487 quality 566 repetitive defects 584, 585 scanner test 565, 659 sensor test, manual 657 skewed pages 590 smearing 583 white horizontal lines 580 white vertical lines 579 TrueType fonts included 6 typefaces font lists 652 included 6 U UNIX drivers 79 unpacking the MFP 54 Update Now 72 updating MFP firmware 139 upgrading firmware 139 usage page 650 USB connection cables part numbers 701 user-replaceable parts removal and replacement 247 ENWW V validating gateway addresses video interface control 171 voltage specifications 16 595 W WAIT period 147 wake time, setting 134 warning messages, clearable 152 warranty extended 49 MFP 47 print cartridge 48 Web browser requirements embedded Web server 633 Web Jetadmin browsers supported 639 downloading 639 firmware updates 141 IP address, changing 136 Web sites anticounterfeit 111 customer support 701 drivers, downloading 43 environmental information 35 frequently asked questions (FAQ) 701 HP Web Jetadmin, downloading 639 Material Safety Data Sheets (MSDS) 35 ordering supplies 43 paper specifications 18 recycling supplies 34 supplies 701 technical support 701 weight equivalence table, paper 30 What is this? Help 604 Windows drivers, accessing 81 Windows 2000 fax 71 ENWW Index 881 882 Index ENWW © 2005 Hewlett-Packard Development Company, L.P. www.hp.com *Q7517-91020* *Q7517-91020* Q7517-91020
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : No Author : HP LaserJet Information Engineering Create Date : 2005:10:11 08:35:24-06:00 Modify Date : 2010:03:19 14:38:14-06:00 Subject : Edition 1, 11/2005 Has XFA : No XMP Toolkit : Adobe XMP Core 4.2.1-c041 52.342996, 2008/05/07-20:48:00 Producer : Acrobat Distiller 6.0.1 (Windows) Keywords : Creator Tool : XSL Formatter V2.5 MR6-2 Metadata Date : 2010:03:19 14:38:14-06:00 Document ID : uuid:8352a4cb-5092-4993-a652-58b75bc1f2da Instance ID : uuid:429cf442-324c-4b73-88b2-a1690a3a17f1 Format : application/pdf Creator : HP LaserJet Information Engineering Title : HP Color LaserJet 4730mfp Service Manual ENWW Description : Edition 1, 11/2005 Page Mode : UseOutlines Page Count : 922EXIF Metadata provided by EXIF.tools